Update on Siemens Water Solutions
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Transcript of Update on Siemens Water Solutions
www.siemens.com/energy/oil-gas/water
Siemens has announced that its Industry Sector has sold the Water Technologies
business to AEA Investors LP, New York, USA [Press Release Siemens Industry]. The
sale includes the capital and service business for water treatment in the municipal and
general industry markets, and the new company has been named Evoqua Water
Technologies. Siemens will continue as before to focus its water-related activities on
automation and drive solutions for the operation of water and sewage treatment plants
and seawater desalination plants, which is part of the Industrial Automation Systems
Business Unit.
Additionally, the sale does not include Siemens Water Solutions, which is a part of the
Siemens Energy Sector, Oil & Gas business, providing water and wastewater
treatment solutions to the oil and gas market. Besides the solutions business for water
within the Power Generation Division, compressors and blowers for water treatment
and ventilation will also remain in the Energy Sector.
Fact Sheet:
Update on Siemens Water Solutions
Status: February, 2014
www.siemens.com/energy/oil-gas/water
Products of the Oil & Gas Water Solutions business:
The Oil & Gas Water Solutions products - that will remain with Siemens - include the
core technologies for hydrothermal treatment systems; upstream and downstream Oil
& Gas products; and biological (downstream) treatment systems. Project complexity
ranges from standalone products to complex systems to fully integrated solutions.
For example, Siemens Water Solutions has provided:
• a water injection system with sulphate removal for the Dalia field, offshore
Angola
• a pump skid that features Brise™ dissolved gas flotation (DGF) technology as
part of a produced water system on the Glas Dowr FPSO, offshore East Timor,
Australia
• horizontal sand filters for the Ain Dar and Shedgum seawater filtration project
for Saudi Aramco’s Qurayyah Seawater Treatment Plant in the Kingdom of
Saudi Arabia
• a wastewater treatment system to treat natural gas hydraulic fracturing
wastewater (flowback) from Marcellus Shale drilling as well as produced water
from operating wells in Tioga and surrounding counties in northeastern
Pennsylvania, USA
• an integrated water treatment solution for the Reficar refinery in Cartagena,
Colombia that will form the heart of a combined system for treating both
process and waste water
• water treatment systems for water reuse to ORYX (Q.S.C.)’s gas-to-liquids
(GTL) plant in Ras Laffan Industrial City, Qatar
• a Zimpro® wet air oxidation system to destroy soot generated during the
production of syngas at the Long Lake Project site near Fort McMurray, Alberta,
Canada
• API oil/water separators, granular activated carbon adsorber systems, multi-
media filters and packed bed softeners to Navajo Refining Company’s Artesia,
NM, facility
www.siemens.com/energy/oil-gas/water
• a Zimpro® wet air oxidation system to Takreer (Abu Dhabi Oil Refining Co.) to
treat refinery spent caustic as part of the company’s expansion of its refinery in
Ruwais, Abu Dhabi, UAE
• a complete wastewater treatment solution that includes a powdered activated
carbon treatment (PACT®) system, a Zimpro® wet air regeneration (WAR)
hydrothermal unit, and a Hydro-Clear® sand filtration system to treat
wastewater at China Petroleum & Chemical Corporation’s (Sinopec Corp.)
Anqing refinery, in Anhui Province, China
• a Zimpro® wet air oxidation system to treat wastewater at Sinopec Yangzi
Petrochemical Co., Ltd.’s facility, near the Yangzi River in Jiangsu Province,
People’s Republic of China
Specific products staying with Siemens include:
• Zimpro® wet air oxidation
• Brise™ dissolved gas flotation pump
• Vorsep™, Spinsep™, Veirsep™, Cyclosep™ and Combosep™ flotation
systems for produced water treatment
• Hydrocell™ and Quadricell™ induced gas flotation systems
• Hydrocyclones
• Corrugated plate separators
• Media filters, including Auto-Shell™ and Monosep™ walnut shell filters
• Water injection/reinjection solutions
• API separators
• DAF/DGF separators
• Petro™ MBR systems
• EcoRight™ MBR systems
• PACT®/WAR systems
• Sulfur Recovery Units
• Offshore UF technologies
• All related parts and service for the above and competitive technologies
www.siemens.com/energy/oil-gas/water
Oil & Gas Flowback and Offshore Reverse Osmosis (RO) services business:
Siemens Energy will retain this core business, as it is an important element of our
portfolio of solutions for oil and gas customers. Siemens Water Solutions offers
flowback services that are used by our customers for several different operations,
including:
• New well completions on the shelf and in deepwater
• Subsea flow line displacement operations
• Rig and coiled tubing well work-over operations
• Acid stimulation and scale squeeze operations
• Major oil & gas transmission pipeline hydro-test operations
• Pipeline and infield flow line abandonment (sea water flushing) operations
Reverse osmosis services include the supply of potable water for use in various
applications by converting seawater or produced water into potable water on-site by
using our proprietary reverse osmosis system.
Inquiries related to water treatment in refineries and petrochemical plants:
Siemens Energy will continue to innovate, grow and serve our oil and gas customers,
whether they are upstream, downstream, onshore or offshore, with full solutions for
water and wastewater treatment to achieve water quality suitable for use, re-use or
disposal.
Contact us at www.siemens.com/energy/oil-gas/water for more information, or email us
Water Solutions
High Efficiency Liquid/Liquid Hydrocyclone
More Than a Water Treatment Company, an Established Leader in Oil/Water Separation
As a world leader in meeting your water treatment needs, Siemens Water Solutions offers the most complete line of oil/water separation equipment available from a single source.
Our liquid/liquid hydrocyclone is one of the most advanced, yet least complicated oil/water separation devices available. It provides maximum separation efficiency for the smallest space impact of the available technologies.
Principle of Operation
Hydrocyclones operate under system pressure, and use pressure drop as the primary source of energy.
Each hydrocyclone liner in a vessel is fed tangentially to initiate a high radial velocity. The spinning motion of the fluid is accelerated by the tapered shape of the hydrocyclone liner, and the spinning motion creates a centrifugal force up to 4,000 G´s which causes the oil and water to separate rapidly. The oil forms a core at the axis of the hydrocyclone and is forced out via a centered opening at the inlet end of the hydrocyclone liner.
The result is a simple but effective, and very compact, oil/water separator with no moving parts.
Twin Ports
Our hydrocyclone liners feature twin inlet ports which provide superior hydraulic stability with a straight oil core that is stable even at very low flow rates.
The stable oil core enables the hydrocyclone to achieve higher removal efficiencies that can reduce or eliminate the need for emulsion breaking chemicals.
The stability of the oil core allows the hydrocyclone to operate at turndown ratios from 5:1 to 10:1.
Superior Material
Our hydrocyclone liners use a propietary cobalt alloy for the high erosion potential areas of the inlet, overflow, and acceleration regions. The narrow tapered section is made of duplex stainless steel.
These materials of construction provide superior erosion and corrosion resistance for a long design life.
Our hydrocyclone liners have a unique, non-threaded construction which reduces manufacturing cost and eliminates galling potential, to achieve near 100 percent equipment service time.
siemens.com/energy/water-solutions
siemens.com/energy/water-solutions
This unique construction also reduces the overall size of the liner increasing the number of liners that can fit in a given vessel diameter.
Insensitivity to Motion
The centrifugal force generated inside the hydrocyclone liner can reach 4000 times the force of gravity in some applications, nullifying the negative effects on separation caused by wave action on floating systems.
Siemens AGFreyeslebenstrasse 191058 ErlangenGermany
Siemens AGEnergy SectorOil & Gas DivisionWolfgang-Reuter-Platz47053 DuisburgGermany
Siemens Energy Inc.411 Commercial ParkwayBroussard, LA 70518USAPhone: +1.337.837.3071E-mail: [email protected]
Order No. E50001-E450-A130-X-7600 | © 11.2013 Siemens AG
B
A
C
V42
Cap
acit
y, G
PM
V36
V30
V24
V18
V12
V6
Pressure Drop, psi
Water Solutions
SPINSEP™ Vertical Flotation System
Our SPINSEP™ vertical flotation system incorporates several unique methods for removing oil from produced and wastewater streams before they are discharged or injected. Improved technology and a vertical vessel design reduce the footprint required for this innovative flotation system. The SPINSEP™ flotation system can be designed as an ASME code or a non-code vessel.
Applications ¡ Offshore/onshore produced water containing moderate concentrations of oil and grease
¡ Refinery wastewater treatment
¡ Removal of pulp from wastewater in the paper industry
¡ Treatment of oily wastewater
Flotation Process As the influent enters, it is flowed through the Spiralsep™ unit installed in the inlet piping to the vessel. This component initiates gravity separation of the incoming liquid and if necessary mixes incoming flotation aids such as chemical water. The circular motion created in the SPINSEP™ system by the 90-degree inlet angle results in greater path distance the liquid must travel, resulting in improved removal efficiency. The SPIRALSEP™ unit also stimulates gas bubbles and oil droplet attachment by enhancing oil droplet sizes.
Oil droplets attach and grow on the surface of the pack medium until oil droplet size overcomes the bond with the packing material, where they are skimmed into the oil bucket.
Water flowing through the gas flotation zone below the packing scrubs it clean of attached oil. These droplets rise to the surface and are skimmed with incoming free oil.
Flotation gas bubbles are generated by a number of different methods including DGF, eductor and sparge tubes.
Our DGF technology uses a patented Brise™ pump system to create micro-fine gas bubbles. This system uses a dual-sided impeller that pulls both water and gas into the pump where it is dissolved into solution and fine bubbles are discharged at an accelerated rate. The DGF technology allows for instantaneous adjustments in bubble size resulting in greater adaptability to changing water chemistry characteristics.
As an added feature, we have designed a SPINSEP™ system specific to applications that experience extreme movement, such as floating platforms (Spar, TLP, FPSO).
siemens.com/energy/water-solutions
siemens.com/energy/water-solutions
Extreme movements in these applications result in potential violent environments within the vessel causing high water/oil skim ratios. Our design incorporates a “head-in-head” arrangement that:
1. Reduces turbulence within the vessel by reducing the surface area
2. Reduces the water/oil skim ratio
3. Maximizes oil removal efficiency
Design Options ¡ Pressurized (SPINSEP-P™) or Atmospheric (SPINSEP™ system)
¡ ASME Code or Non-Code Vessel Construction
¡ DGF, Eductor or Sparge Tube Flotation Design
¡ Coalescing Pack constructed of Polypropylene or Stainless Steel (SPINSEP-PLUS™ system)
This chart is for reference only and dimensions may change during final design stage.
SPINSEP, SPINSEP-P, SPINSEP-PLUS, VEIRSEP, SPIRALSEP and Brise are trademarks of Siemens, its subsidiaries or affiliates.
The information provided in this literature contains merely general descriptions of characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of the contract.
Oil Outlet
Water Inlet
Spiralsep™ System
Brise™ DGF Pumps
Siemens AGFreyeslebenstrasse 191058 ErlangenGermany
Siemens AGEnergy SectorOil & Gas DivisionWolfgang-Reuter-Platz47053 DuisburgGermany
Siemens Energy Inc.411 Commercial ParkwayBroussard, LA 70518USAPhone: +1.337.837.3071E-mail: [email protected]
Order No. E50001-E450-A128-X-7600 | © 11.2013 Siemens AG
¡ Client can determine controls, valve configuration and safety controls
¡ Head-in-Head Design for Extreme Movement Applications
¡ SPINSEP™ system can be packaged on a single skid with the VEIRSEP™ system
¡ The SPINSEP™ can be designed as a skimmer or pretreater for the VEIRSEP™ system or any other downstream polishing unit