TM.I.C. Gas Ends Presentation (2021) (PDF) - HANNOVER ...
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Transcript of TM.I.C. Gas Ends Presentation (2021) (PDF) - HANNOVER ...
TM.I.C. S.r.l.
Termomeccanica Industrial Compressors
The Italian leader in manufacturing of oil
flooded screw gas ends is presenting its
own renovated line
Several Applications on the field:
POWER GENERATION:
•Turbine and gas engine boosting;
•Biomethanization plant
•Biogas compression system;
OIL&GAS:
•Well head gas;
•Vapour recovery units;
•Natural Gas gathering /Gas boosting;
•Shale gas, Tight gas
•Coal bed Methane system;
•Boil Off Gas
PETROLCHEMICAL:
•Hydrogen compressor;
•Ammonia vapour system;
GENERAL UTILITIES:
• CNG dispenser;
• Hydrogen dispenser;
Rotary Screw gas compressors Our lines:
NG Series
• 8 Sizes
• Integrated gearbox
• Mechanical seal.
Compact
• Minimum pressure valve
• Thermostatic valve
• Oil separator
• Oil filter
SCG Series
• Variable Vi system
Common Features
Type: Oil injected single stage compressor
Lobe Combination: 5/6
Type of Bearing: Roller bearing and ball bearing Cupper free materials
Type of Seal: Mechanical single seal (API PLAN 11)
Materials: Grey Cast Iron for Casings,
Carbon Steel for Rotors
Certifications: ATEX2014/34/EU (Zone 1,2)
API 619 complaint (with deviation list)
NG Series
Working Range:
Capacity: up to 50 m3/min [3180 cfm]
Suction Pressure: up to 2 bar(g) [29 psi(g)]
Discharge Pressure: up to 20 bar(g) [290 psi(g)]
Power: up to 400 kW [540 hp]
Our strength: customized solutions
On request:
✓ Double mechanical seal
✓ Magnetic coupling
✓ Vi dedicated
✓ Special solutions
Single Mechanical Seal System
Advantages:
✓ Reliability
✓ Lubricated by cooled
and filtered oil
✓ Physiological leakage
under control
✓ Distributed flush makes
the cooling and lubrication
more effective.
Application:
✓ Normally applicable for all
general duties
Magnetic Coupling
Advantages:
✓ Zero Leakage guaranteed.
✓ No maintenance cost for
sealing system.
✓ Reliability
Application:
✓ High tech solution, where
zero leak must me
guaranteed.
Double Mechanical Seal System
Advantages:
✓ Uses a oil (or other
barrier fluid) to prevent
the leaking of gas to
atmosphere.
✓ Reliability
Application:
✓ Applicable for all dirty
duties where gas leakage
to atmosphere must
avoided in every cases.
Gas End Vi avaiable (*upon request)
NG8 4.9 – 2.2*
NG9 4.5
NG13 4.9 – 2.2*
NG14 4.6
NG20 4.5 – 2.2*
NG22 4.6 – 2.2*
NG30 4.5 – 4*
NG30T 4.5 – 4*
The Vi is the ratio between the interlobe volume at the beginning of the compression and the
volume at the end of the compression.
Controlling the Vi to match the pressure ratio across the machine helps maintain best
compressor operating efficiency.
The optimized value of the Vi depends on: gas composition and pressure ratio
Vi = V1/V2 = (P2/P1)1/k = b1/k
Vi dedicated for yours applications
SCG Serie2 Sizes of gas ends equipped with variable VI
Working Range:
Capacity: up to 13,5 m3/min [477 CFM]
Suction Pressure: up to 2 bar(g) [29 psi(g)]
Discharge Pressure: up to 20 bar(g) [290 psi(g)]
Power: up to 135 kW [180 hp]
3 Vi avaiable for each gas ends:
Gas End Variable Vi
System
SCG10
4.9
3.1
1.9
SCG14
4.6
3.1
1.9
All valves Closed [Higher Vi] Central valves Open [Medium Vi]
All valves Open [Lower Vi]
SCG Serie
All valves Closed [Higher Vi] Central valves Open [Medium Vi] All valves Open [Lower Vi]
Figure 1 Figure 2 Figure 3
Gas End Variable Vi System Power Comsumption [kW] Power Saving [%]
SCG14
4.6 62.3 -
3.1 56.7 9.8%
1.9 58.2 7.04%
Controlling the Vi to match the pressure ratio across the machine helps maintain best compressor operating
efficiency.
Study Case for SCG14: Well-Head Compressor (Texas Gas)
• Gas Composition: [C1 65.8%, C2 3.8%, C3 1.7%, C4s 0.8%, C5s+ 0.5%, N2 25.6%,He 1.8%]
• Isoentropic coefficient: k 1.312
• Suction Temperature: 20°C
• Suction Pressure: 1 bar(g) [14.5 psi(g)]
• Discharge Pressure: 6 bar(g) [87 psi(g)]
• Gas Flow: 800 Nm3/h
SCG Serie
Rotary Screw gas compressors
Compact 10
Gas end equipped with integrated minimum pressure valve, thermostatic valve, oil separator and oil filters.
Capacity Range: up to 5 m3/min [180 cfm]
Suction Pressure: up to 1 bar(g) [14.5 psi(g)]
Discharge Pressure: up to 15 bar(g) [220 psi(g)]
Power: up to 45 kW [60 hp]
OIL FILTEROIL SEPARATOR
MPV
THERMOSTATIC VALVE
High Pressure Line single and two stage
ITA-HP Series
• Single stage
• Suction Pressure up to 8 barg
• Discharge pressure up to 25 barg
• Max power
• Max flow
ITA-TS Series
• Double stage
• Suction pressure atm
• Discharge pressure up to 25 bar(g)
• Max power 350 kW
• Max Flow 36 mc/min
Rotary Screw gas compressors
Special Projects
TM.I.C. can develop, tailor made gas-ends according to customer needs:
Rotary Screw gas compressors
Special Projects
NG30GRSL
GAS ENDS FOR APG DIRTY GAS WITH SEPARATED LUBRIFICATION
Maximum Discharge Pressure: up to 10 bar(g) [145 psi(g)]
Maximum Power: up to 300 kW [400 hp]
Lubricant by TM.I.C.
NG-PLUS Series COMPRESSOR LUBRICANTS
Description
The NG-PLUS SERIES compressor lubricants are formulated using a
premium polyalphaolefin (PAO) synthetic base fluid coupled with an
unparalleled high performance additive package.
The NG-PLUS SERIES fluids are non-toxic
ISO 6743-3A DAB and DAJ classifications.
Applications and Compressor Type
✓Flooded rotary screw compressors
✓Application Requiring an oxidative and thermally resistant lubricant
Features and benefits:
Oxidatively stable Longer System Life
Low volatility Reduced
maintenance and top-offs
Corrosion protection Enhanced system reliability