Spectroscopic studies of arrays of multiwalled carbon nanotubes
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Holzforschung 2014; aop
Anuj Kumar * , Arun Gupta * and Korada Viswanathan Sharma
Thermal and mechanical properties of urea-formaldehyde (UF) resin combined with multiwalled carbon nanotubes (MWCNT) as nanofiller and fiberboards prepared by UF-MWCNT
Abstract: The effect of multiwalled carbon nanotubes
(MWCNT) as reinforcement on the properties of urea-for-
maldehyde (UF) resin and medium-density fiberboards
was investigated. MWCNT was added to UF in two con-
centrations, and the effects were studied by means of dif-
ferential scanning calorimetry and dynamic mechanical
thermal analysis in terms of the curing and viscoelastic
properties of the resins. In the presence of MWCNT, the
activation energy of the resins was lowered, and their stor-
age modulus and thermal conductivity were enhanced.
The formaldehyde emission decreased and mechanical
properties increased after addition of MWCNT to UF resin.
Keywords: curing behavior, fiberboard, formaldehyde
emission, mechanical properties, multiwalled carbon
nanotubes (MWCNT), thermosetting resin, urea-formalde-
hyde resin, wood composites
DOI 10.1515/hf-2014-0038
Received February 7 , 2014 ; accepted June 12 , 2014 ; previously
published online xx
Introduction
Urea-formaldehyde (UF) adhesives are common in the pro-
duction of wood-based panels ( Dunky 1998 ) because of
their advantages such as rapid curing, good performance
of the panels, good solubility in water, and low price ( Park
et al. 2009 ). On the other hand, the formaldehyde (FA) emis-
sion of the panels is a concern, which can be reduced to a
certain degree by lowering the molar ratio of FA/U of the
resin ( Myers 1984 ). However, the panels produced with such
a resin have an inferior performance with regard to mechan-
ical strength and water resistance ( Park et al. 2006 ). Addi-
tives like melamine ( Du and Du 1995 ) and formaldehyde
catchers ( Markessini 1994 ) are also helpful with this regard.
Nanotechnology offers another alternative for
improvement of the structural performance of UF adhe-
sives. The added nanomaterials with a large surface
area modify the resin properties. Hitherto, the follow-
ing nanomaterials were tested together with UF resins:
montmorillonite nanoclay ( Lei et al. 2008 ), SiO 2 nanopar-
ticles ( Roumeli et al. 2012 ), aluminium silicate nanoclay
( Xiaolin et al. 2007, 2010 ), and modified nano-crystalline
cellulose ( Zhang et al. 2011 ). Liu and Ye (2009) tested the
performance of panel boards prepared with multiwalled
carbon nanotubes (MWCNT) together with boron phenolic
adhesive. Kumar et al. (2013a,b) has studied the effect of
aluminum oxide nanoparticles on the heat transfer prop-
erties of medium-density fiberboard (MDF) and curing
behavior of UF resin. The nanosize activated charcoal
have an accelerating effect on UF curing behavior ( Kumar
et al. 2013c ). The modification of solid wood with poly-
mers and nanostructured inorganic fillers opens new
avenues for production of wood polymer nanocomposites
with improved properties ( Devi et al. 2012 ; Cookson et al.
2007 ; Wang et al. 2014 ). In particular, MWCNT is promis-
ing in terms of high elastic modulus and better thermal
conductivity of the panels ( Guadagno et al. 2009 ).
*Corresponding authors: Anuj Kumar, Czech Technical University
in Prague, Faculty of Civil Engineering, Department of Building
Structures, Th á kurova 7, 166 29 Praha 6, Czech Republic,
e-mail: [email protected] ; and Arun Gupta, Centre of
Excellence for Biocomposite and Innovative Materials, Faculty of
Chemical and Natural Resources Engineering, University Malaysia
Pahang, Gambang, Kuantan, 26300 Pahang, Malaysia,
Phone: + 6-095492867, e-mail: [email protected]
Korada Viswanathan Sharma: Department of Mechanical
Engineering, Universiti Technology PETRONAS, Bandar Seri
Iskandar, 31750, Tronoh, Perak, Malaysia
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2 A. Kumar et al.: Properties of UF-MWCNT resins and fiberboards
In the present work, the effects of MWCNT as nanofill-
ers in UF resins are tested. The measurements by means of
differential scanning calorimetry (DSC) were focused on
the peak curing temperature and activation energy of the
UF resin. The structural properties of the resins were ana-
lyzed by dynamic mechanical thermal analysis (DMTA).
The effects of MWCNT on the FA emission and physical
and mechanical properties of the produced MDF will com-
plete the investigation.
Materials and methods The UF resin was supplied by Dynea Malaysia Sdn Bhd, the proper-
ties of which are compiled in Table 1 . The properties of the indus-
trial-grade multiwalled carbon nanotubes (MWCNT), supplied by
Chengdu Organic Chemicals Co., Ltd, Chinese Academy of Sciences,
are also presented in Table 1 . Figure 1 shows the fi eld emission scan-
ning electron microscopy (FESEM) image of the applied MWCNT.
Rubber wood fi bers ( Hevea brasiliensis ) were supplied by M/S Robin
Resources Std Bhd.
COOH functionalisation of MWCNT was performed. Some 10.0 g
of MWCNT was added into 2 mol of 68% of HNO 3 /H
2 SO
4 in 1000 ml
water solution and heated at 60 ° C for 5 h. The mixture was cooled
down to room temperature (r.t.) and washed with deionized water
until the solution became neutral, and the the solution was vacuum-
fi ltered through 0.45 μ m pp micro-porous membrane. The fi lter cake
was oven dried at 60 ° C for 24 h to yield COOH-MWCNT.
In the preparation of UF/MWCNT resin, the MWCNT was mixed
into UF resin in concentrations of 0.20% and 0.52% (by volume)
under mechanical stirring for 20 min at 2000 rpm. The samples are
designated as UF 0.20
and UF 0.52
, respectively.
Preparation of MDF was based on fresh rubber wood fi bers.
A rotary blender was applied equipped with resin spraying. The
sprayed fi ber mat prepared in a forming box was pre-pressed in a cold
molding press for 2 min at 10 kg cm -2 pressure. The details including
those of the hot pressing are presented in Table 2 .
The panels were conditioned to relative humidity (RH) of
65 ± 5% at 20 ° C to attain uniform moisture content in the panels. The
boards were trimmed to determine the modulus of rupture (MOR)
and internal bond (IB) strength and to estimate the formaldehyde
Table 1 Properties of UF resin and multiwalled carbon nanotubes
(MWCNT).
Sample Parameters Values
MWCNT
Diameter 20 – 40 nm
Length 10 – 30 μ m
Purity > 90%
Surface area 100 m 2 g -1
UF resin
Solid content 64.3 wt.%
Viscosity at 30 ° C 170 cP
pH 8.27
Density 1.282 g cm -3
Figure 1 FESEM image of multiwalled carbon nanotubes (MWCNT).
Table 2 Details of MDF preparation with UF and UF/MWCNT resins.
Parameters Values
Board dimensions 280 × 280 × 9 mm 3
Target density 775 kg/m 3
Platen temperature 180 ( ° C)
Pressing time 330 (s)
UF resin by oven dry wood fibers 10% (by weight)
MWCNT concentration in UF resin (by volume) 0.20 and 0.52%
Number of boards for each concentration 5
(FA) emission of the panels. The mechanical properties of MDF pan-
els were evaluated as per British Standards EN 319 (1993) and EN
310 (1993) for IB strength and MOR, respectively. For this purpose, a
universal testing machine (AG-20kN, Shimadzu Precision universal
tester, Shimadzu Corporation, Japan) was available.
The FA emission was evaluated based on British Standards
EN-120 (1993) , which is a perforator method. Around 110 g sample
was placed in a round bottom fl ask that contained 600 ml toluene.
Then 1000 ml of distilled water was poured into the perforator
attachment. The samples were boiled with toluene, and the vapor
was passed through the distilled water for 2 h (water absorbs the
FA, while the volatile organic compounds are stripped by the boiling
toluene). The trapped FA was determined by UV spectroscopy aft er
treatment of the liquid with acetyl acetone and acetyl ammonium.
DSC measurements were carried out in a DSC Q-1000 instrument
supplied by TA Instruments (USA). About 6 mg resin was placed in
the high-pressure aluminum crucibles. Heating program consisted of
the following: 30 ° C → 200 ° C in N 2 fl ow (50 ml min -1 ) with an identical
empty crucible as reference. The peak curing temperature ( T p ) was
estimated at the heating rates of 5, 10, 15, and 20 ° C min -1 ). E a was cal-
culated from the slope of the plots “ natural logarithm of heating rate
vs. the reciprocal of K ” by Eq. (1).
2ln( / ) - / ln( / )p p aT RT AR Eβ = +aE
(1)
where β is the heating rate, T p is the peak curing temperature, R is
the universal gas constant, and A is the pre-exponential factor. The
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A. Kumar et al.: Properties of UF-MWCNT resins and fiberboards 3
value of E a and A were determined from the graph plotted between
2ln( / )pTβ and 1000/ T p .
DMTA was applied to determine the storage modulus ( E ′ ), loss
modulus ( E ″ ), and tan ( δ ) of the UF/MWCNT resin suspensions. The
instrument used was the Q100 DMTA (TA Instruments, USA) in the
dual cantilever testing mode, from 30 ° C to 200 ° C, at a heating rate of
5 ° C min -1 . All tests were done under 0.1% deformation and 15 N normal
force, at a frequency of 1 Hz. Prior to the analysis, the same quantity
of all the samples in liquid state were sandwiched between the rubber
wood veneer. The dimensions of testing samples were 12 × 3 × 60 mm 3 .
Thermal conductivity was measured in a KD2 pro thermal proper-
ties analyzer manufactured by Decagon Devices (USA). The KS-1 sensor
is designed to measure thermal conductivity of liquid samples. A small
quantity of the resin and hybrids are fi lled in vials. The cap of the vial
is equipped with a septum allowing direct insertion of the needle into
the vial through the cap. The KS-1 sensor needle estimates the thermal
conductivity based on the principle of transient heat source.
The viscosity was measured in a Brookfi eld DV-III ULTRA Rhe-
nometer (Brookfi eld Engineering Laboratories, USA) at r.t. with the
spindle number 31.
FESEM was performed with a JEOL JSM 840A-Oxford ISIS 300
instrument. The samples were carbon coated. The accelerating volt-
age was 2 – 5 kV, the probe current was 45 nA, and the counting time
was 60 s.
The thermal stability of pre-cured UF 0.20
and UF 0.52
was deter-
mined by thermogravimetry (TGA), TAQ500 model. Samples (4 mg)
were placed in a platinum pan and heated (10 ° C min -1 ) to 600 ° C in
N 2 (50 ml min -1 ).
Wide angle X-ray diff raction was performed in a Minifl ex II,
RIGAKU, X-ray diff ractometer (XRD), Cu K α radiation, with measur-
ing scale of XG-Cu/30 kV/15 mA, duration time of 1 ° min -1 , sampling
step of 0.02 ° , and scan range of 3 – 80 ° .
Results and discussion
UF/MWCNT resin properties
Curing properties
Figure 2 shows the DSC curves of UF, UF 0.20
, and UF 0.52
resins (the subscript numbers indicate the MWCNT compo-
nent in vol.%). The peak curing temperature ( T p ) decreases
with increasing MWCNT concentration. The activation
energy ( E a ) of the resins ’ curing reaction was also calculated
according to Kissinger (1957) with Eq. (1). The correspond-
ing data are presented in Table 3 , i.e., T p with the heating
rate ( β ) and the E a . The E
a for UF is 184 kJ mol -1 , which is
decreased by 28% in the case of UF 0.52
. According to the R 2
data ( Table 3 ) and the plots ( Figure 3 ), there is a good linear
correlation between the data. The cure enthalpy ( Δ H ) of UF
resin was enhanced as a function of MWCNT concentration
( Table 3 ). This means that the crosslink density of UF resin
increased after addition of MWCNT. The mechanism of this
effect is not clear at the moment.
5a
b
c
4
3
2
1
0
5.5
5.0
4.5
4.0
3.5
5°C/min10°C/min
20°C/min15°C/min
5°C/min10°C/min
20°C/min15°C/min
5°C/min10°C/min
20°C/min15°C/min
Hea
t flo
w (
W g
-1)
Exo 3.0
2.5
2.0
1.5
1.0
0.5
0.0
8
7
6
5
4
3
2
1
0
20 40 60 80 100 120
Temperature (°C)
140 160 180 200 220
Figure 2 DSC curves of resins (a) UF, (b) UF 0.20
, and (c) UF 0.52
.
The viscosity of UF is 172 cP, while the corresponding
data for UF 0.20
and UF 0.52
are 427 and 869 cP. The ration-
ale behind this finding is the high surface area of the
UF/MWCNT mixture, which impedes the free movement of
the liquid. This viscosity increment, however, does not have
a detrimental effect on the spraying behavior of the resins.
Structural properties
The final mechanical properties of the crosslinked
network can be characterised by DMTA. The development
of these properties during curing can be observed, and
data in terms of gelation and vitrification can be derived.
Figure 4 a permits a comparison of storage modulus ( E ′ ) of
UF, UF 0.20
, and UF 0.52
, respectively. The E ′ values decreased
down to ∼ 120 ° C till there was gel formation in the UF resin
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4 A. Kumar et al.: Properties of UF-MWCNT resins and fiberboards
Table 3 Various data obtained by DSC measurements of the resins investigated.
Sample Heating rate ( ° C min-1)
Peak curing temperature ( ° C)
Cure enthalpy, Δ H ( j / g )
Activation energy (kJ mol-1)
E a R 2
UF 5 115.4 425.3 183.85 0.998
10 120.0 444.6
15 122.5 384.1
20 124.8 416.4
UF 0.20
5 110.7 516.2 149.11 0.986
10 115.3 597
15 120.0 223.3
30 121.3 450
UF 0.52
5 105.5 529.8 144.31 0.992
10 110.1 854.4
15 114.2 918.4
20 116.6 431
-8.8
-9.0
-9.2
-9.4
-9.6
-9.8
-10.0
-10.2
-10.4
UFUF0.20
UF0.52
In (
β/T
2 p)
2.52 2.54 2.56 2.58 2.60 2.62 2.64
1000/Tp (K-1)
Figure 3 The plots for estimating the activation energy according
to Kissinger (1957).
1600
a
b
1400
1200
1000
800
600
0.18
0.16
0.14
0.12
Tanδ
0.10
0.08
0.06
0.04
0.0260 80 100 120 140 160 180 200
UFUF0.20
UF0.52
UFUF0.20
UF0.52
Sto
rage
mod
ulus
(M
Pa)
Temperature (°C)
Figure 4 (a) Storage modulus and (b) tan δ of UF/carbon nanotubes
(CNTs) resins.
( Xiaolin et al. 2007 ; Kumar et al. 2013b ). However, the
curing reaction started in this stage of the process, and
the storage modulus gradually rose with elevated temper-
atures for all resins.
Gelation point for thermoset resins occurs at the
beginning of the formation of higher molecular weights,
when the resin viscosity is elevated exponentially. This
leads to higher values of E ′ and tan δ . This point is around
84 ° C for UF, 89 ° C for UF 0.20
, and 96 ° C for UF 0.52
. These tem-
peratures indicate the gel points of the resins. Afterwards,
tan δ ( Figure 4 b) increases up to a maximum, which is
called “ vitrification point ” , i.e., the point of the rubber-to-
glass transition ( He and Riedl 2003 ). After the mobility of
the material is reduced by vitrification, the reactions are
still continuing resulting in a further E ′ increment. Despite
the retarded speed of chemical reactions, the storage
modulus is increasing until the formation of a complete
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A. Kumar et al.: Properties of UF-MWCNT resins and fiberboards 5
crosslinking plateau. The decreasing tan δ can be consid-
ered as the rate of curing.
The reinforcement effect of MWCNT is evident based
on Figure 4 a as the storage modulus of the two UF/MWCNT
resins is enhanced in the whole temperature range. The
highest E ′ values are seen for UF 0.20
(1420 MPa), followed
by UF 0.52
(1385 MPa). The UF resin shows an E ′ value of
745 MPa. These observations can be explained by the high
elastic modulus of MWCNT.
Figure 5 a shows the XRD pattern of MWCNT consist-
ing of a few broad peaks located near the (0 0 2), (1 0 0),
(1 1 0), and (1 1 2) reflections of graphite. The characteristic
peak at about 2 θ = 26 ° can be attributed to the (0 0 2) reflec-
tion of carbon typically amorphous in nature. Figure 5 b
shows a strong peak at about 22.35 ° from the lattice planes
of the hardened UF ( Park and Jeong, 2012 ), 22.47 ° for UF 0.20
and 22.53 ° UF 0.52
. The characteristic peak of MWCNT disap-
peared for both UF 0.20
and UF 0.52
.
Thermal properties
The thermal conductivity of UF resin is 0.4 W mK -1 , which
increased to 0.425 and 0.475 W mK -1 in the case of UF 0.20
3500
a
b
3000
2500
2000
1500
1000
500
600
500
400
300
200
100
0
0
10 20 30 40 50 60 70 80
UF
Pristine MWCNT
UF0.20
UF0.52
Inte
nsity
(a.
u.)
2θ (°)
Figure 5 X-ray diffraction (XRD) spectra for CNT (a), UF, UF 0.20
, and
UF 0.52
(b) in the 2 θ angle range 3 – 80 ° .
100
80
60
40
20
0100 200 300 400 500 600
UF
UF0.20
UF0.52
UFCNT1CNT2
Wei
ght l
oss
(%)
Temperature (°C)
Figure 6 TGA analyses of UF and UF/MWCNT resins.
and UF 0.52
, respectively. This effect is easy to explain by the
very high thermal conductivity of MWCNT.
Figure 6 shows the weight loss (WL) of the samples
as a function of temperature. The essential degradation
steps are at 100 – 225 ° C, 225 – 300 ° C, and 300 – 600 ° C. Deg-
radation of cured adhesives begins with the release of for-
maldehyde (FA) from dimethylene ether groups, and the
maximum degradation rate occurs when the stable meth-
ylene ether linkages break down ( Siimer et al. 2003 ). It can
be concluded that the addition of MWCNT does not affect
the thermal stability of the adhesive, but, as expected,
char yield increased in the presence of MWCNT. It is
observed that WL up to 30% occurs in UF at 267.7 ° C, while
in UF 0.20
it occurs at 268.2 ° C and UF 0.52
at 267.5 ° C; 50% WL
occurs at 270.7 ° C for UF and at 290.7 ° C for UF 0.52
.
MDF properties
Physical and mechanical properties
Figure 7 a shows the effect of MWCNT on the MOR of MDF
panels. The mean values (n = 8) for samples of MOR of MDF
panels are 31.7, 34.7, and 39.2 MPa for UF, UF 0.20
, and UF 0.52
,
respectively. The value of MOR increases with the concen-
tration of nanofillers.
Figure 7 b represents the IB strength of MDF panels.
The mean value (n = 12) of IB is 0.43 MPa; UF 0.20
and UF 0.52
have 0.61 and 0.69 MPa IB data, respectively. The internal
bonding depends on the crosslink density of the UF resin.
The DSC results show the decrease in activation energy
and improvement in crosslink density with the addition of
nanofillers. However, the resin cured at a faster rate inside
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6 A. Kumar et al.: Properties of UF-MWCNT resins and fiberboards
the core of mat during hot-pressing of MDF panel, which
will enhance the internal bonding of panels.
The thickness swelling and water absorption of MDF
panels are shown in Figure 8 . The thickness swelling mean
of 12 samples for UF, UF 0.20
, and UF 0.52
is 15.7%, 14.8%, and
13.8%, respectively. The addition of MWCNT in UF resin
40a
b
783
780
777
774
771
768
765
773
772
771
770
769
38
36
34
32
30
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
MORDensity
IBDensity
UF UF0.20 UF0.52
Mod
ulus
of r
uptu
re (
MP
a)In
tern
al b
ondi
ng (
MP
a)
Den
sity
(kg
m3 )
Figure 7 MOR (a) and IB (b) of MDF prepared with UF and UF/CNTs
resins with their mean density of samples.
20
18
16
14
12
10
8 24
26
28
30
32
TSWA
UF UF0.20 UF0.52
24 h
TS
(%
)
24 h
WA
(%
)
Figure 8 Thickness swelling and water absorption results of MDF
panels.
did not have much effect on the water absorption proper-
ties of MDF panels.
Formaldehyde (FA) emission
The free formaldehyde values for the oven-dry MDF panels
with 0%, 0.20%, and 0.52% MWCNT concentrations were
12.3 mg, 9.7 mg, and 7.7 mg per100 g, respectively. Prob-
ably, the methylol groups (-CH 2 OH) of formaldehyde are
covalently attached onto the surface of MWCNT via elec-
trophilic reaction ( Yang et al. 2007 ) and retards the FA
emission.
Conclusion In this work, multiwalled carbon nanotubes (MWCNT)
were used as nanofillers in UF resins. It was observed
that the curing kinetics and activation energy of UF resin
improved and the resin was cured at a lower temperarture.
The structural properties, i.e., storage modulus and tan δ of UF resin, increased due to loading of nanofillers. There
is no effect on the thermal stability of the UF resin. The
MOR and IB data of fiberboards prepared by means of UF
resins improved significantly in the presence of MWCNT.
The formaldehyde emission of fiberboards decreased in
the case of MWCNT-UF resins.
Acknowledgments: The authors wish to acknowledge the
University Malaysia Pahang for providing the financial
support (RDU-GRS 110308) to conduct this research. We
also thank M/S Robin Resources Std. Bhd for providing
the rubber wood fibres and adhesives for this research.
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