TCRS Parts Catalog - Power Test Dynamometer

Pub. No.: 1059412 Rev.: 4May 2021

www.PowerTestDyno.comOriginal Instructions

TCRS Parts Catalog

TCRS Parts Catalog

http://www.superflow.com

ii

Please keep this manual for future reference.

This manual is intended to assist operating personnel in becoming familiar with the product and as guidance in ordering necessary parts inclusive of Power Test's warranty requirements. Maximum operating efficiency and life of any Power Test product will be attained through complete understanding of the instructions and recommendations contained within this manual.

Services performed beyond preventive maintenance by personnel other than Power Test Service Technicians on any TCRS products during the warranty period may void the warranty.

! WARNING

When available, please include the model number and serial number of the product in any correspondence.

IMPORTANT

Copyright 2020 by Torque Conveter Rebuilding Systems (TCRSTM), a division of Power Test, Inc. All rights reserved. No part of this publication may be reproduced, transcribed, or translated by any means without the prior written permission of Power Test, Inc., N60 W22700 Silver Spring Drive, Sussex, WI 53089 USA.

No part of the software or firmware provided with this product may be upgraded, modified, or changed by any means without the prior written permission of Power Test, Inc.

Power Test, PowerNet, SuperFlow, WinDyn, ProFilter, SF902, XConsole, XDyno, XCart, NSCR, CycleDyn, AutoDyn, FlowCom, SuperBench, ProExport, SF-110/120/260/450/600/750, SF-1020, SF1200, ProBench, SuperBench, TD-1200, TDAC, AIDCO, Axiline, TCRS, Hicklin, Racer’s Pack, and SuperShifter are trademarks of Power Test, Inc. Other trademarks and trade names may be used in this document that refer to the entities claiming the marks and names or their products. Power Test, Inc. does not hold any proprietary interest in trademarks or trade names other than its own.

Trademark Notices

iii

Table of Contents..................................................................................................................iii1.0 SFA-102 Vertical Welder ..................................................................................................1

1.1 SFA-102 Main Component Parts ..............................................................................11.2 SFTAC 12 Plus Control Panel ..................................................................................31.3 SFVW-9002 Air Cylinder Assembly ..........................................................................41.4 SFVW-9025 Bore Lock Clamp ..................................................................................71.5 SFVW-9003 Control Valve .......................................................................................81.6 SFVW-9004 Rotary Ground Assembly .....................................................................91.7 SFVW-9005 Switch - Air - Welder ..........................................................................101.8 SFVW-9012A Spindle Assembly ............................................................................111.9 Seal Kits .................................................................................................................12

1.9.1 SFVW-9011 Collet Assembly Seal Kit .........................................................121.9.2 SFVW-9012 Spindle Assembly Seal Kits ....................................................12

1.10 Spindle Assembly Options ...................................................................................131.11 Multi-Position Welding Arm - NGOA .....................................................................141.12 Tough Gun (500 Amp Gun) ...................................................................................141.13 Additional Welder Accessories .............................................................................15

1.13.1 Misc. Welder Components ........................................................................151.13.2 Hub Bushings ............................................................................................161.13.3 Pilot Bushings ...........................................................................................18

2.0 SFA-102B Hubmaster ....................................................................................................202.1 SFA-102B Main Component Parts ..........................................................................202.2 SFA-102B Gun Holder & Actuator Parts .................................................................262.3 SFHM-9001 Table - Spindle Sub Assembly Parts ..................................................272.4 SFTAC 12 Plus Control Panel ................................................................................28

3.0 SFA-103LC Bonder ........................................................................................................293.1 SFA-103LC Main Component Parts .......................................................................293.2 SFA-103LC Plate Stack Up ....................................................................................323.3 SFBD-9001 Top Heat Plate ....................................................................................343.4 SFBD-9002 Bottom Heat Plate ...............................................................................353.5 SFBD-9003 Control Box Assembly .........................................................................363.6 SFBD-9003-LOW Optional Low Pressure Apply Assembly ....................................403.7 Bonder Dies ............................................................................................................41

4.0 SFA-104 Air Test Stand .................................................................................................444.1 SFA-104 Main Component Parts ............................................................................444.2 SFA-104 Cylinder Assembly ...................................................................................484.3 SFAT-3001 Control Box Assembly ..........................................................................504.4 SFATRS-105 Grommet Set ....................................................................................52

5.0 SFA-107 Balancer ..........................................................................................................535.1 SFA-107 Main Component Parts ............................................................................535.2 SFBAL10702 Balancer Flexure Assembly ..............................................................565.3 SFBAL10727 Balancer Motor Assembly .................................................................585.4 SFBAL10728 Electrical Panel Assembly ................................................................605.5 Tooling For Balancer ...............................................................................................61

Table of Contents

iv

Table of Contents6.0 SFA-131 Endplay Gauge ...............................................................................................63

6.1 SFA-131 Main Component Parts ............................................................................637.0 SFA-134 Hub Runout Checker ......................................................................................64

7.1 SFA-134 Main Component Parts ............................................................................648.0 Lathe Accessories .........................................................................................................65

8.1 Faceplate Parts .......................................................................................................658.1 Air Ramp Assembly .................................................................................................65

1

1.0 SFA-102 Vertical Welder1.1 SFA-102 Main Component Parts

2

11

5

3 1

83

71

45

871

8232

6

1

73

80

23

13

14

36

1

3733

34

4

A

A

SECTION A-A

9 10

35

787

12

Item Qty Part Number Description1 1 SFVW-6000 ASSY-VERTICAL WELDER ELECTRICAL2 1 SFVW-9002 CYLINDER - AIR3 1 SFVW-9003 VALVE - CONTROL4 1 SFVW-9004 ROTARY GRND5 1 SFVW-9005 SWITCH - AIR - WELDER6 1 SFVW-9006 TABLE - ROTARY - ASSY. (MUST BE ORDERED AS ASSY)7 1 SFVW-9011 COLLET - ASSY (MUST BE ORDERED AS ASSY)8 1 SFVW-4023 COLLET ALIGNMENT PIN9 1 SFAAA496 EMERGENCY STOP CONTACT

10 1 SFAAA696 EMERGENCY STOP BUTTON11 1 SFVW-1206 WELDER HEAD FORMED/MACHINED/PAINTED12 1 SFAAA618 TUBING - PLASTIC 1/4" NATURAL13 1 SF104104-F01 VALVE-FLOW CONTROL-PANEL MOUNTED

2

Item Qty Part Number Description14 1 SFAAA103 REGULATOR - 1/8 NPT23 1 SFVW-4030A GUN HOLDER - VW .75032 1 SFAHM154 FILTER REG LUBE 1/433 1 SFAHM129 COUPLING - LOVEJOY L-095 3/434 1 SFAHM130 SPIDER - LOVEJOY HYTREL L-09035 1 SFBBB151-ADAPT ADAPTER - ENCODER36 1 SFPG-1000 COUNTER - PULSE GENERATOR37 1 SFBBB151 MOTOR - GEAR45 2 SFVWE173 COLLET BRACKET NEW STYLE71 2 SFBBB643 INDICATOR ARM WELDER - DIAL73 1 SFBBB737 CUR STYLE WIRE FEED S-74DX W/BURNBACK80 1 SFMA60103 MODULAR ARM - NOGA82 1 SFPT-1004 PT-TEST INDICATOR83 1 SFPT-1005 PT-DIAL INDICATOR 2188-1222 LARGE

2

11

5

3 1

83

71

45

871

8232

6

1

73

80

23

13

14

36

1

3733

34

4

A

A

SECTION A-A

9 10

35

787

12

1.0 SFA-102 Vertical Welder1.1 SFA-102 Main Component Parts - Continued

3

1.2 SFTAC 12 Plus Control Panel

5431 2

10 9 6 8 7 6

11

Item Qty Part Number Description1 1 SFAAA641 POWER SWITCH2 1 SFAAA649 WELD SWITCH3 1 SFAAA637 JOG SWITCH4 1 SFAAA639 TAC SWITCH5 1 SFAAA645 AUTO TAC SWITCH6 2 SFAAA634 COUNTER/TAC SWITCH7 1 SFAAA631 TABLE SPEED - SPEED POT8 1 SFAAA633 TAC TIME SWITCH (POT)9 1 SFAAA643 AUTO WELD SWITCH

10 1 SFAAA635 RESET BREAKER11 1 SFAAA647 WELD ON/OFF SWITCH

1.0 SFA-102 Vertical Welder

4

1.3 SFVW-9002 Air Cylinder Assembly

40

98

232

5

25

33

6

5

35

37

21

12

1

36

23 710

18

39

2434

32

3020

4

3

19

38

1314

2211

15

16

17


5

Item Qty Part Number Description1 1 SFVW-1051 PLATE - TOP2 1 SFVW-1036 BLOCK - SPINDLE LOCKING 3 1 SFVW-1061 CAP - END 2, SPINDLE4 1 SFBBB164 BEARING THRUST CH-N-85 2 SFVW-1050 SPACER, LASER CUT6 1 SFAAA382 CYLINDER AIR MQ3117-0707 1 SFVW-1035 COLLAR - BORE LOCK, LONG8 1 SFVW-1034 COLLET - BORE LOCK, SHORT9 1 SFVW-1037 ALLTHREAD - BORE LOCK

10 1 SFVW-1038 ALLTHREAD - AIR CYLINDER CLAMP11 1 SFVW-1052 BLOCK - CAM SHAFT GUIDE , MICRO ADJ12 1 SFVW-1055 BLOCK - CLAMP MICRO ADJ - PLATED13 1 SFVW-1056 BLOCK - CAM - MICRO ADJ.14 1 SFVW-1057 SPACER - ADJ. CAM15 1 SFVW-1058 CAM - MICRO ADJUSTABLE16 1 SFVW-1059 HANDLE - ADJUSTMENT CAM 17 1 SFAAA692 PIN ROLL 1/8 X 1 1/218 1 SFVW-1155 BRACKET - R.H. NOTCHED CLAMP BLOCK19 1 SFVW-1156 BRACKET - L.H. CLAMP BLOCK20 1 SFVW-1062 SPINDLE - THRUST BEARING21 4 SFAAA690 SPRING LHL-500B-0222 1 SFAAA516 PIN DOWEL 1/2OD X 1.2523 2 SFVW-9025 CLAMP - BORE LOCK 24 1 SF3175-56-11 FITTING-1/8 INCH MPT X 1/4 INCH TUBE25 1 SFAAA390 FITTING 1/4X3/8 W169PL-4-626 1 SFAAA516 PIN DOWEL 1/2OD X 1.2527 1 SFAAA596 O-RING 568-21828 1 SFAAA598 O-RING 568-23229 1 SFAAA600 O-RING - AS568A-208 5/8ID X 7/8 OD30 1 SFAAA778 O-RING 568-20631 1 SFBBB205 FITTING 1/8NPT COUP FE5000-2-232 1 SF28PF1A2 NIPPLE 1/8 IN NPT X 2 IN33 1 1029064 FITTING 1/4T X 3/8NPTM STRT PRESTOLOK34 1 P-731 PIPE COUPLING 1/8NPT35 2 H-0005 SOC HD CAP SCR 1/4-20 X 1

1.3 SFVW-9002 Air Cylinder Assembly - Continued


6

40

98

232

5

25

33

6

5

35

37

21

12

1

36

23 710

18

39

2434

32

3020

4

3

19

38

1314

2211

15

16

17



7

Item Qty Part Number Description36 4 1027572 SOC HD CAP SCR 5/16-24 X 1 1/437 1 1056271 HEX NUT NYLOCK 7/16-20 GR838 2 H-0016 SOC HD CAP SCR 5/16-18 X 139 4 1056279 SOC HD CAP SCR 5/16-24 X 2 1/440 2 1056278 SOC HD CAP SCR 5/16-24 X 2

1.4 SFVW-9025 Bore Lock Clamp

8

5

3

71

26

4

97

5

6

SECTION VIEW

Item Qty Part Number Description1 1 SFVW-1030 HOUSING - BORE LOCK2 1 SFVW-1031 PISTON - BORE LOCK 3 1 SFVW-1032 ADAPTER - BORE LOCK 4 1 SFVW-1033 COVER - BORE LOCK 5 1 SFAAA596 O-RING 568-2186 1 SFAAA598 O-RING 568-2327 1 SFAAA600 O-RING - AS568A-208 5/8ID X 7/8 OD8 1 SF3175-56-11 FITTING-1/8 INCH MPT X 1/4 INCH TUBE9 4 H-0012 SOC HD CAP SCR 10-32 X 1/2



8

1.5 SFVW-9003 Control Valve

TO TOP PORTOF AIR CYLINDER

TO BOTTOM PORTOF AIR CYLINDER

TO MANIFOLD

PORT 5 PORT 3

PORT 2PORT 4

13

5

1 3

2

4

68

11

15 9 10

12

7

Item Qty Cut Length* Part Number Description

1 1 SFVW-4003 BRACKET - LEVER PIVOT2 1 SFVW-4001 LEVER3 1 SFVW-4004 ADAPTER4 1 SFAAA1014 PIN DOWEL 1/4IN X 1IN5 1 SFAHM113 KNOB ROUND PLASTIC KNOB6 1 SFBBB168 PIN ROLL 5/32 X 1/27 1 SFBBB367 FITTING - Y TUBE X TUBE 362PL-48 1 SFAHM155 VALVE - HAND LEVER E712-LS9 1 20 SFAAA616 TUBING - PLASTIC 1/4 BLUE

10 1 23 SFAAA622 TUBING - PLASTIC 1/4 RED11 2 14204 FITTING 1/4T X 1/4NPTM ELBO PRESTOLOK12 2 14297 FITTING 1/4T X 1/4NPTM STRT PRESTOLOK13 1 1044669 SOC SET SCR 10-32 X 3/1614 2 3.5 SFAAA618 TUBING - PLASTIC 1/4 NATURAL15 1 7.5 SFAAA618 TUBING - PLASTIC 1/4 NATURAL

* Cut Length unit of measure is inches.


9

1.6 SFVW-9004 Rotary Ground Assembly

1

2

3

6

14

4

12513

10

8

9

7 11

Item Qty Part Number Description1 1 SFVW-2005 SHAFT - WELDER DRIVE2 1 SFVW-2009 WASHER - PLASTIC, GROUND ROTATOR3 1 SFAHM129 COUPLING - LOVEJOY L-095 3/44 1 SFVW-2016 KEY - ROTARY GROUND5 1 SFVW-2006 ROTATOR - TABLE GROUND6 1 SFVW-2007 MOUNT - GROUND CABLE7 1 SFVW-2008 COUPLER - TURN TABLE8 1 SF4244-4-2 HOSE FITTING9 1 SFAAA540 FITTING 45DG SWIVEL 1503-2-2

10 2 H-03815 SOC SET SCR 1/4-20 X 1/4 CUP POINT11 2 X-538 SOC HD CAP SCR 10-32 X 3/4 S.S.12 2 H-0311 LOCK WASHER 1/4 S.S.13 2 H-0329 SOC HD CAP SCR 1/4-20 X 1/2 S.S.14 4 H-03895 SOC SET SCR 10-32 X 3/8


10

1.7 SFVW-9005 Switch - Air - Welder

6

3

6

5

5

4

10 7

1 2

8

9


1 1 SFVWE500 VERT WELDER AIR SWITCH PANEL2 1 SFVWE500L OVERLAY,AIR SWITCH PANEL3 1 23 SFAAA624 TUBING - PLASTIC 1/4 YELLOW4 4 22 SFAAA618 TUBING - PLASTIC 1/4 NATURAL5 2 20 SFAAA620 TUBING - PLASTIC 1/4 ORANGE6 2 32 SFAAA618 TUBING - PLASTIC 1/4 WHITE7 5 SF3175-56-11 "FITTING-1/8 INCH MPT X 1/4 INCH TUBE"8 1 SFAAA101 VALVE - 4 WAY 2 POS9 3 SFAAA102 VALVE, 2POS 3WAY, PNEUM, 150PSI

10 4 SFAAA112 FITTING 90 1/4TX1/8 W169PL-4-2 * Cut Length unit of measure is inches.


11

1.8 SFVW-9012A Spindle Assembly

11

76984513

1811 10 11

18

1614153

12

17

1112214

10 11

SECTION VIEW

Item Qty Part Number Description1 1 SFVW-9018A BUSHING/SPINDLE SET - 16-1/2 IN TAPERED2 1 SFVW-1081A COUPLER - TAPERED BUCKABLE AIR COLLET3 1 SFVW-1069 SWIVEL - HOLD DOWN RETURN AIR 4 1 SFVW-1063 CAP - END 1, SPINDLE5 1 SFVW-1060 WASHER - SPINDLE 6 1 SFVW-1065 PISTON - HOLD DOWN7 1 SFVW-1066A ROD - HOLD DOWN8 1 SFVW-1064 SPACER - HOLD DOWN 9 1 S50062 HEX NUT 7/16-14 GD5

10 1 SFBBB373 SNAP RING I/D 1.500 HO15011 2 SFAAA596 O-RING 568-21812 1 SFAHM105 O-RING 568-23413 1 SFBBB164 BEARING THRUST CH-N-814 2 SFBBB462 TEFLON SEALS 2.5IN X2.76IN NEW15 1 SFVWE170 SPACER - COLLETT,TEFLON RING16 8 SFVW-1083 SET SCREW FLT PT - 7/16-14 X 3/817 1 SFAAA540 FITTING 45DG SWIVEL 1503-2-218 8 X-4365 FLAT HD SOC CAP SCR 10-32 X 1/2 S.S.


12

1.9 Seal Kits

REF. SFVW-1031

81

2

34

5

67

REF. SFVW-1074CREF. SFVW-1071

9

1.9.1 SFVW-9011 Collet Assembly Seal Kit

Item Qty Part Number Description1 1 SFBBB600 E-RING - 3/4 X5133-742 1 SFAAA598 O-RING 568-2323 1 SFAAA770 O-RING 568-013 HOLD DOWN ROD4 1 SFAAA600 O-RING - AS568A-208 5/8ID X 7/8 OD5 1 SFAAA774 O-RING 568-2146 2 SFBBB461 TEFLON SEALS 3IN X3.32 NEW7 3 SFAAA800 BALL PLUNGR 5/16-18 33308 LOCK8 1 SFAHM105 O-RING 568-2349 1 SFVW-9011-SEAL KIT SEAL KIT FOR VW-9011 COLLET ASSY (COMPLETE)

1.9.2 SFVW-9012 Spindle Assembly Seal Kits

Item Qty Part Number Description1 1 SFAWA262 OLD STYLE SPINDLE KIT (ORANGE SEALS)2 1 SFAWA263 CURRENT STYLE SEAL KIT (WHITE AND BLACK)


NOTE: SFVW-9011-SEAL KIT SHOWN

13

1.10 Spindle Assembly Options

1

2

3

4

5

6

Item Qty Part Number Description1 1 SFVW-1067A SHAFT-VW SPINDLE, 14-1/2 IN TAPERED2 1 SFVW-1067-B SHAFT-VW SPINDLE, 16-1/2 IN TAPERED3 1 SFVW-9018-67A BUSHING/SPINDLE SET - 14-1/2IN TAPERED4 1 SFVW-9018A BUSHING/SPINDLE SET - 16-1/2 IN TAPERED5 1 SFVW-1076 VERT WELDER BRASS BEARING-5 INCH6 1 SFVW-1076A BRASS BEARING-6-1/8 INCH - VERT WELDER


NOTES:• Bushing Will Have to be Honed or Cut To Fit.• Spindle Bushing Sets Are Matched Sets. (Some Could Require OD of Bushing to be Cut To Fit Welder Bore)

14

1.0 SFA-102 Vertical Welder1.11 Multi-Position Welding Arm - NGOA

2

3

4

1

Item Qty Part Number Description1 1 SFVW-9008N ARM-WELDING-MULTIPOSITION-NGOA (COMPLETE)2 1 SFVW-4022 MOUNT - ARM3 1 SFMA60103 MODULAR ARM-NOGA4 1 SFVW-4022A STUD, VW ARM MOUNT5 1 SFVW-4030A 3/4" GUN CLAMP (NOT SHOWN - NOT INCLUDED IN ITEM 1)

1.12 Tough Gun (500 Amp Gun)Item Qty Part Number Description

1 1 SFBBB843 NOZZLE 1/2 TOUGH GUN2 1 SFBBB844 NOZZLE 5/8 TOUGH GUN3 1 SFBBB845 CONTACT TIP .035 TOUGH GUN4 1 SFBBB845T CONTACT TIP .035 TOUGH LOCK5 1 SFBBB846 GAS DIFFUSER H.D. TOUGH GUN6 1 SFBBB846T HD RETAINGING HEAD TOUGH GUN7 1 SFBBB846TL RETAINGING HEAD TOUGH LOCK8 1 SFBBB847 NOZZLE RETAINER TOUGH GUN9 1 SFBBB848 WASHER H.D SHOCK TOUGH GUN

10 1 SFBBB849 O-RING TOUGH GUN11 1 SFBBB849T TOUGH GUN O-RING 402-1612 1 SFBBB850 LINER .035 TOUGH GUN13 1 SFBBB452 GUN WELD LINER .035-.045

15

1.13 Additional Welder Accessories

1.13.1 Misc. Welder ComponentsItem Qty Part Number Description

1 1 SFBBB184 FLOW METER W/ 10' GAS HOSE2 1 SFBBB102 GUN-WELDER, 500 AMP (NEW STYLE)3 1 SFBBB594-1 GREASE ELECTRICAL 16 OZ TUBE4 1 SFBBB900 WRENCH 1-1/2 IN5 1 SFDG-1014 STUD - DRIVE - DG WELDER6 4* SFVW-2011 WASHER, VERT WELDER TURN TABLE 7 1* SFDG-9010 EXTENDER - TABLE - DG WELDER8 1* SF5348 CLAMP,HOSE 1-5/8IN X3-1/2IN 9 1* SFBBB387 SPRING ATS PIN S-1478

10 2 SFBBB845T CONTACT TIP .035 TOUGH LOCK11 4* SFCTS-124 THUMB SCREW CHRYSLER (5/16-24)12 4* SFFSS-122 STAND OFF FORD (SHORT)13 4* SFFST-120 STAND OFF FORD (TALL)14 4* SFGMS-126 STANDOFF GM-125/44015 4* SFHSS-131 HEX SPACER TALL .75016 4* SFHSS-132 SPACER HEX MEDIUM (.50LG)17 4* SFHSS-133 HSS133 HEX SHORT (.38LG)18 1* SFVW-4024 CENTER - SPRING LOADED19 1* SFVW-4025 CENTER - SPRING LOADED, MEDIUM20 1* SFVW-4026 CENTER - SPRING LOADED, LONG21 1* SFVW-4027 CENTER - SPRING LOADED, EXTRA LONG22 1* SFVW-9032 BULL NOSE WITH ADAPTOR23 1 SFVW-4021 WELDER BASE ARM ASSY23 1 SFVW-1018 VERTICAL WELDER TABLE EXTENDER

24 1 SFVW-1016 VERTICAL WELDER TABLE RISER BLOCKS (SET OF 4 - ITEMS 25 & 26 BELOW)

25 1 SFVW-1019T BLOCK - TABLE RISER-THREADED (INCLUDED IN ITEM 24)26 3 SFVW-1019 BLOCK - TABLE RISER (INCLUDED IN ITEM 24)27 1 SFVW-1082 MOUNT - INDICATOR ARM - DIAL28 1 SFVW-5008 HOSE - HYDRAULIC 18 INCH

* Included in SFVW-9014 Welder Tooling Kit.


1819

2021

2223

16

1.13.2 Hub BushingsFollowing Available Upon Request Only (MUST CHECK AVAILABILITY!)

Item Qty Part Number Description1 1* SFHB-01 BUSHING - HUB - TF 404/904 1.4982 1* SFHB-02 BUSHING - HUB - C-3/A4LD 1.6123 1* SFHB-03 BUSHING - HUB - JATCO/VW 1.6504 1* SFHB-04 BUSHING - HUB - MOD 35/GERMAN 904 1.6845 1* SFHB-05 BUSHING - HUB - GM125/700/4L60E 1.7486 1* SFHB-06 BUSHING - HUB - GM350/400CHRY727 1.87657 1* SFHB-07 BUSHING - HUB - FMX B/W 1.9378 1* SFHB-08 BUSHING - HUB - C4/5/6/AOD/4L80E/E40D9 1* SFHB-09 BUSHING - HUB - GM 125C/440/T4 1.787ID

10 1* SFHB-10 BUSHING - HUB - MERCEDES 1.731 ID11 1* SFHB-11 BUSHING - HUB - NISSAN FWD 1.888 ID12 1* SFHB-12 BUSHING - HUB - MAZDA/VW 1.768 ID13 1* SFHB-13 BUSHING - HUB - BMW/PUGUET/ZF 1.574 ID14 1* SFHB-14 BUSHING - HUB - MITSU/MERCEDES 1.691 ID15 1* SFHB-15 BUSHING - HUB - ATX 2.367 ID16 1* SFHB-16 BUSHING - HUB - NISSAN FWD/PROBE 2.67417 1* SFHB-17 BUSHING - HUB - NISSAN MAXIMA 1.18018 1* SFHB-18 BUSHING - HUB - MAZDA 2.22519 1* SFHB-19 BUSHING - HUB - NISSAN 1.81220 1* SFHB-20 BUSHING - HUB - MERCEDES/LATE 1.38021 1* SFHB-21 BUSHING - HUB - HONDA 1.57422 1* SFHB-22 BUSHING - HUB - MERCURY E-CAT 2.14023 1* SFHB-23 BUSHING - HUB - GM 4L80E 1.99924 1* SFHB-24 BUSHING - HUB - SATURN 1.58225 1* SFHB-25 BUSHING - HUB - MERC FLUID COUPLER 1.10026 1* SFHB-26 BUSHING - HUB - SUBARU LEGACY 1.90027 1* SFHB-27 BUSHING - HUB - SUBARU LEGACY AWD 1.96628 1* SFHB-28 BUSHING - HUB - ALLISON 2.294

29 1 SFHB-28+8 BUSHING - HUB - ALLISON 2.302 (OVERSIZE COLLET REQUIRED)

30 1 SFHB-28-1 BUSHING - HUB - ALLISON 1000 2.294531 1 SFHB-29 BUSHING - HUB - A604 LOCK UP 1.50632 1 SFHB-30 BUSHING - HUB - VW096 2.007



17

Item Qty Part Number Description

33 1 SFHB-31-1 BUSHING - HUB - HYUNDAI 2.668 (OVERSIZE COLLET REQUIRED)

34 1 SFHB-32 BUSHING - HUB - 2.059 - 6F50 - 6T7035 1 SFHB-33 BUSHING - HUB - ZF, MT659A 2.9528

36 1 SFHB-33-1 BUSHING - ZF - MT659A,LARGE COLLET (OVERSIZE COLLET REQUIRED)

37 1 SFHB-34 BUSHING - HUB - 40 MM (1.575)

38 1 SFHB-34-1 BUSHING - HUB - 40 MM,LARGE COLLET (OVERSIZE COLLET REQUIRED)

39 1 SFHB-35 BUSHING - HUB - 45 MM 6R80 40 1 SFHB-36 BUSHING - HUB - 2.950 IN41 1 SFHB-37 BUSHING - HUB - 2.950 IN SPECIAL ZF42 1 SFHB-38 BUSHING - HUB - EXTERNAL,CLAMP43 1 SFHB-39 BUSHING - HUB - 1.833,GM6L80/90E44 4 SFHB-40 BUSHING - HUB - 2.25045 4 SFHB-41 BUSHING - HUB,2.15246 4 SFHB-42 BUSHING - HUB - 2.512

47 1 SFHB-43 BUSHING - HUB - 2.512,BALANCER (OVERSIZE COLLET REQUIRED)

48 1 SFHB-45 BUSHING - HUB - 75MM (OVERSIZE COLLET REQUIRED)49 1 SFHB-46 BUSHING - HUB - 85MM (OVERSIZE COLLET REQUIRED)50 1 SFHB-47 BUSHING - HUB - 90MM (OVERSIZE COLLET REQUIRED)51 1 SFHB-48 BUSHING - HUB - FORD CFT3052 1 SFHB-49 BUSHING - HUB - GM 6T75E53 1 SFHB-50 BUSHING - HUB - 1.84854 1 SFHB-51 BUSHING - HUB - SATURN VT25 2.319X2.33155 1 SFHB-52 HUB BUSHING, 1.5614 6F35 STD. COLLET56 1 SFHB-53 BUSHING - HUB - 2.507 6R140 FORD57 1 SFHB-54 BUSHING - HUB - 5L40E - 2.065 58 1 SFHB-55 BUSHING -HUB - 2.086659 1 SFHB-56 BUSHING - HUB - EXTERNAL,CLAMP60 1 SFHB-57 BUSHING - HUB - EXTERNAL,CLAMP61 1 SFHB-58 BUSHING - HUB - EXTERNAL,CLAMP62 1 SFHB-59 BUSHING - HUB - AS68RC 1.84363 1 SFHB-60 BUSHING - HUB - TOYOTA U660 1.69564 1 SFHB-61 HUB BUSHING, 1.810"/1.651" BORE, STD. CO

1.0 SFA-102 Vertical Welder1.13.2 Hub Busings - Continued

18

Item Qty Part Number Description65 1 SFHB-62 HUB BUSHING, ACURA, 1.809/1.61066 1 SFHB-63 HUB BUSHING, ACURA, 2.006/1.610

67 1 SFHB-64 HUB BUSHING, 140MM, EXTERNAL (OVERSIZE COLLET REQUIRED)

68 1 SFHB-65 2.165 DIA HUB BUSHING69 1 SFHB-66 BUSHING - HUB- FORD 10R80 2.764 ID70 1 SFHB-67 HUB BUSHING, 8L90 M5U 2.253/2.310, 1.43 HEIGHT71 1 SFHB-68 HUB BUSHING - CHRYSLER 68RFE w/ 1.835” journal diameter

1.13.3 Pilot BushingsFollowing Available Upon Request Only (MUST CHECK AVAILABILITY!)Item Qty Part Number Description

1 1* SFPB-01 PILOT BUSH GM 350/400/4L80E ALLISON 1K2 1* SFPB-02 PILOT BUSH MERCEDES (EARLY)3 1* SFPB-03 PILOT BUSH C-6 EARLY/LATE/4L80E4 1* SFPB-04 PILOT BUSH TF727/9045 1* SFPB-05 PILOT BUSH TOYOTA/BMW6 1* SFPB-06 PILOT BUSH MERCEDES (LATE)7 1* SFPB-07 PILOT BUSH TF4048 1* SFPB-08 PILOT BUSH TOYOTA9 1* SFPB-09 PILOT BUSH LU GM125/700R4/9-1/2IN

10 1* SFPB-10 PILOT BUSH AX4N/4S/0D11 1* SFPB-11 PILOT BUSH VW/AUDI12 1* SFPB-12 PILOT BUSH JATCO (NISSAN/MAZ13 1* SFPB-13 PILOT BUSH C-3/A4LD14 1* SFPB-14 PILOT BUSH TH180/20015 1* SFPB-15 PILOT BUSH 904/GERMAN S. PIL16 1* SFPB-16 PILOT BUSH KM17017 1* SFPB-17 PILOT BUSH KM171/17218 1* SFPB-18 PILOT BUSH TF904 (EARLY)19 1* SFPB-19 PILOT BUSH (EARLY) C-4 VOLVO20 1* SFPB-20 PILOT BUSH SUBARU/RENAULT21 1* SFPB-21 PILOT BUSH OPEL22 1* SFPB-22 PILOT BUSH VOLVO/HONDA

1.0 SFA-102 Vertical Welder1.13.2 Hub Busings - Continued


19

Item Qty Part Number Description23 1* SFPB-23 PILOT BUSH TF/COLT24 1* SFPB-24 PILOT BUSH SATURN25 1* SFPB-25 PILOT BUSH LATHE ADAPTER26 1* SFPB-26 PILOT BUSH AMC EAGLE/TALON27 1* SFPB-27 PILOT BUSH TOYOTA LANDCRUISER28 1* SFPB-28 PILOT BUSH AISIN WARNER29 1 SFPB-29 PILOT BUSHING-ZF SPLINED-CUSTOM30 1* SFPB-3B PILOT BUSH C-4/AOD/6R14031 1 SFPB-30 PILOT BUSH CHRYSLER TAPERED32 1 SFPB-31 PILOT BUSH 6F50 - 6T7033 1 SFPB-32 PILOT BUSH ZF MT65934 1 SFPB-32P PILOT BUSH ZF MT65935 4 SFPB-33 PILOT BUSH .620 ID,36 1 SFPB-34 PILOT BUSH ZF TAPERED37 1 SFPB-36 PILOT BUSHING38 1 SFPB-37 PILOT BUSH 1.70039 2 SFPB-38 PILOT BUSH FORD 6.7L40 4 SFPB-39 PILOT BUSH FORD TAPERED41 4 SFPB-3B PILOT BUSH C-4/AOD/6R14042 4 SFPB-3BP PILOT BUSH C-4/AOD43 4 SFPB-3P PILOT BUSH C-6 EARLY/LAT4L80E44 1 SFPB-40 PILOT BUSH 46MM45 1 SFPB-40-SP SPACER, PILOT BUSHING46 1 SFPB-41 PILOT BUSH FORD CFT3047 1 SFPB-42 PILOT BUSH .812 (RE5F22A)48 1 SFPB-43 PILOT BUSH 33.955 MM DIA, TAPERED49 1 SFPB-44 PILOT BUSH 19.037MM DIA, TAPERED50 1 SFPB-45 PILOT BUSH 19.037MM DIA, TAPERED51 1 SFPB-46 PILOT BUSH, 1.136 IN DIA52 1 SFPB-46L PILOT BUSHING, 1.136, OVERSIZE OD53 1 SFPB-47 PILOT BUSH, 1.808 IN DIA54 1 SFPB-48 PILOT BUSH 2.125 ID 68RFE55 1 SFPB-49L PILOT BUSH, 2.212 ID56 1 SFPB-4P PILOT BUSH TF 727/904

1.0 SFA-102 Vertical Welder1.13.3 Pilot Busings - Continued


20

2.0 SFA-102B Hubmaster

39

28

40

4

8

38

B

B

395 96

81

48

24

27

8887 23

37 22 32 33 73 88

SECTION B-B

5027

1

44

68071 72

81

19

20

5249

53 54A

A

C

C

20

14

18

15

1610

11

19

17

81

70 77

41

42

62

69

27

51

61 60

67

51 5727

5051

49

43

78 79

SECTION A-AVIEW C

2.1 SFA-102B Main Component Parts

21

2.1 SFA-102B Main Component Parts - ContinuedItem Qty Part Number Description

1 1 SFVW-9007HD CABINET ASSY, VERTICAL WELDER (NSC-1000)2 1 SFHM-1125 PLATE - DECK3 2 SFAAA452 CASTER WHEEL 5IN RIGID 3A7654 2 SFAAA454 CASTER WHEEL 5IN SWIVEL 3A7645 1 SFHM-1101 BRACKET - AIR CYLINDER6 1 SFHM-1004 SHIELD-HUBMASTER SPLATTER7 1 SFHM-1023 HUBMASTER ARM-MOTOR 8 1 1056631 TRIM LOK9 4 SF84265 SPACER

10 1 SFVW-9004 ROTARY GRND11 1 SFVW-2004 RETAINER - GREASE 12 1 SFHM-9007 COVER-LEATHER CHUCK 12IN 6JAW13 2 SFAAA578 LUG L-62, SOLDER TYPE #6 - #2 CABLE14 1 SFAAA772 O-RING 568-21015 1 SFAHM129 COUPLING - LOVEJOY L-095 3/416 1 SFAHM130 SPIDER - LOVEJOY HYTREL L-09017 1 SFBBB151 MOTOR - GEAR 18 1 SFBBB151-ADAPT ADAPTER - ENCODER19 1 SFHM-9001 TABLE -SPINDLE SUB20 1 SFHM-4003 CHUCK WITH JAWS-HUBMASTER21 1 SFHM-1165 RETAINER - SHAFT, HUB ALIGNMENT22 1 SFVW-4004 ADAPTER23 1 SFVW-4003 BRACKET - LEVER PIVOT24 1 SFVW-4001 LEVER25 1 SFAAA1014 PIN DOWEL 1/4IN X 1IN26 1 1044669 SOC SET SCR 10-32 X 3/1627 3 SFAHM113 KNOB ROUND PLASTIC KNOB28 1 SFAHM154 FILTER REG LUBE 1/4 29 2 SF208944S ADAPTER 90' 1/4 NPT M TO F30 1 14297 FITTING 1/4T X 1/4NPTM STRT PRESTOLOK31 2 1011983 SOC HD CAP SCR 10-32 X 1 32 1 SFAHM155 VALVE - HAND LEVER E712-LS33 3 14204 FITTING 1/4T X 1/4NPTM ELBO PRESTOLOK34 2 12797 BREATHER VENT 1/4NPTM SINTERED BRONZE35 1 SFAAA113 ADAPTER M 90D 1/4X1/4NPT


22

39

28

40

4

8

38

B

B

395 96

81

48

24

27

8887 23

37 22 32 33 73 88

SECTION B-B

5027

1

44

68071 72

81

19

20

5249

53 54A

A

C

C

20

14

18

15

1610

11

19

17

81

70 77

41

42

62

69

27

51

61 60

67

51 5727

5051

49

43

78 79

SECTION A-AVIEW C

2.1 SFA-102B Main Component Parts - Continued


23

Item Qty Part Number Description36 1 SFAAA538 FITTING 90DG SWIVEL 1501-2-237 1 SFBBB168 PIN ROLL 5/32 X 1/238 1 SFTCRS-001 LABEL - WHITE TCRS 9 3/4 X 339 1 SFBBB202 LABEL - CAUTION TURNTABLE40 1 SFBBB763 LABEL - CAUTION ARC41 1 SFBBB986 LABEL CAUTION USE TABLE GREASE42 1 SFBBB985 LABEL CAUTION USE GROUND GREASE 43 1 SF53-L-377 TAG-SERIAL NUMBER IDENTIFICATION44 1 SFBBB737 CUR STYLE WIRE FEED S-74DX W/BURNBACK45 1 SFBBB739 DRIVE ROLL KIT, .035 2 ROLL, 151-02646 3 SF900729-04 CLAMP - AEROQUIP (3/4IN DIA)47 1 SFHM-1170 SHAFT - COLLET - 18IN LONG48 1 SFHM-1102 COLUMN - SUPPORT, UPPER49 1 SFHM-1104 CLAMP - SUPPORT, UPPER50 1 SFVW-4041 ARM - ADJUSTMENT, BENT - GUN HOLDER51 4 H-0175 HEX JAM NUT 1/2-13 ZINC52 1 SFBBB320 BEARING PILLOW BLK P28SC10053 2 H-034 HEX HD CAP SCR 1/2-13 X 1 1/4 GD5 ZINC54 2 H-0424 FLAT WASHER 1/2 SAE HARD N SERIES55 1 SFHM-1177 SLEEVE - SPACER56 2 SFAAA670 KNOB - ROSETTE 1/4-2057 1 SFVW-4030A GUN HOLDER - VW .750 58 2 SFAHM146 SEAL - HUB MASTER59 1 SFHM-1016 KNOB - ADJUSTMENT60 1 SFHM-1017 ARM - SUPPORT - GUN HOLDER61 1 SFHM-1018 CLAMP - GUN HOLDER62 2 SFAAA144 FLOW CONTROL 1/4 FCCS731-4-463 1 SFHM-1020 ROD - RISER - WELDING GUN64 1 SFAHM148 CYLINDER - AIR SD20-P4B4-100(SA)65 1 SFHM-1025 TUBE - FIXTURE - WELD GUN66 1 SFHM-1070 ARM - PIVOT67 2 SFVW-4031 STUD - GUN RACK68 1 SFHM-9002 GUIDE - WELD GUN69 1 M-44 BAR 1/2 DIA CF1018 /IN (22011)70 3 12093 GREASE FITTING ZERK 1/8NPTM STRAIGHT



24

39

28

40

4

8

38

B

B

395 96

81

48

24

27

8887 23

37 22 32 33 73 88

SECTION B-B

5027

1

44

68071 72

81

19

20

5249

53 54A

A

C

C

20

14

18

15

1610

11

19

17

81

70 77

41

42

62

69

27

51

61 60

67

51 5727

5051

49

43

78 79

SECTION A-AVIEW C



25

Item Qty Part Number Description71 8 H-0015 SOC HD CAP SCR 5/16-18 X 3/472 12 H-030 LOCK WASHER 5/1673 4 H-0007 SOC HD CAP SCR 1/4-20 X 1 1/274 1 H-0263 HEX NUT 1/4-20 NYLOK75 2 H-0412 FLAT WASHER 1/4 SAE ZINC76 1 SFHM-9011 HUBMASTER SHIPLOOSE77 2 556762 BULKHEAD FTG 1/8NPTF BRASS78 3 SF4244-4-2 HOSE FITTING79 1 556136 FITTING STR ELBO 1/8NPT STL PL80 1 SFHM-1162 MOUNT, CONTROL BOX81 1 SFHM-6000 ASSY-HUB MASTER ELECTRICAL SUB82 1 1055166 FLANGE NUT 3/8-16 GD5 PLAIN83 1 H-049 HEX HD CAP SCR 3/8-16 X 1 1/2 GD584 1 H-0337 FLAT HD SOC CAP SCR 5/16-18 X 3/485 2 H-031 LOCK WASHER 1/486 2 H-007 HEX HD CAP SCR 1/4-20 X 1/2 GD587 2 H-0331 SOC HD CAP SCR 1/4-20 X 3/488 5 15651 LOCK WASHER 1/4 HIGH COLLAR S.S.89 4 H-0172 HEX NUT 5/16-18 GD5 ZINC90 4 H-0212 HEX HD CAP SCR 5/16-18 X 1 GD591 4 H-0401 FLAT WASHER 5/16 STD92 4 X-553 BTN HD SOC CAP SCR 6-32 X 5/16 S.S.93 4 X-169 LOCK WASHER #6 EXT TOOTH94 1 H-00422 SOC HD CAP SCR 1/2-13 X 1 1/295 1 H-009 HEX HD CAP SCR 3/8-16 X 1 GD596 1 H-029 LOCK WASHER 3/8 ZINC



26

58

63

64

65

58 6955

67 5927

73

57 61

75

68

5674

6675

Item Qty Part Number Description27 3 SFAHM113 KNOB ROUND PLASTIC KNOB55 1 SFHM-1177 SLEEVE - SPACER56 2 SFAAA670 KNOB - ROSETTE 1/4-2057 1 SFVW-4030A GUN HOLDER - VW .750 58 2 SFAHM146 SEAL - HUB MASTER59 1 SFHM-1016 KNOB - ADJUSTMENT60 1 SFHM-1017 ARM - SUPPORT - GUN HOLDER61 1 SFHM-1018 CLAMP - GUN HOLDER62 2 SFAAA144 FLOW CONTROL 1/4 FCCS731-4-463 1 SFHM-1020 ROD - RISER - WELDING GUN64 1 SFAHM148 CYLINDER - AIR SD20-P4B4-100(SA)65 1 SFHM-1025 TUBE - FIXTURE - WELD GUN66 1 SFHM-1070 ARM - PIVOT67 2 SFVW-4031 STUD - GUN RACK68 1 SFHM-9002 GUIDE - WELD GUN69 1 M-44 BAR 1/2 DIA CF1018 /IN (22011)70 3 12093 GREASE FITTING ZERK 1/8NPTM STRAIGHT71 8 H-0015 SOC HD CAP SCR 5/16-18 X 3/472 12 H-030 LOCK WASHER 5/1673 4 H-0007 SOC HD CAP SCR 1/4-20 X 1 1/274 1 H-0263 HEX NUT 1/4-20 NYLOK75 2 H-0412 FLAT WASHER 1/4 SAE ZINC

2.2 SFA-102B Gun Holder & Actuator Parts


27

1

2

6

4

7

3

8

5

9

Item Qty Part Number Description1 1 SFVW-2003 VERTICAL WELDER TABLE HOUSING FINAL MACHINE2 1 SFAHM101 BEARING RACE 255193 1 SFAAA408 BEARING - LM104911 TIMKEN4 1 SFAAA586 NUT - 1-3/4-12 TRANSMISSION5 1 SFAHM104 SEAL - TABLE MUST BE NAT 4162926 1 SFAAA410 BEARING TAPERED 25590 TIMKEN7 1 SFAAA412 BEARING LM104949 TIMKEN8 1 SFAAA776 O-RING 568-2379 1 SFHM-2003 TAP-SPINDLE, TABLE

2.3 SFHM-9001 Table - Spindle Sub Assembly Parts


28

2.0 SFA-102B Hubmaster2.4 SFTAC 12 Plus Control Panel

5431 2

10 9 6 8 7 6

11

Item Qty Part Number Description1 1 SFAAA641 POWER SWITCH2 1 SFAAA649 WELD SWITCH3 1 SFAAA637 JOG SWITCH4 1 SFAAA639 TAC SWITCH5 1 SFAAA645 AUTO TAC SWITCH6 2 SFAAA634 COUNTER/TAC SWITCH7 1 SFAAA631 TABLE SPEED - SPEED POT8 1 SFAAA633 TAC TIME SWITCH (POT)9 1 SFAAA643 AUTO WELD SWITCH

10 1 SFAAA635 RESET BREAKER11 1 SFAAA647 WELD ON/OFF SWITCH

29

3.0 SFA-103LC Bonder3.1 SFA-103LC Main Component Parts

A

A

1 2

38

39

40

4126

21

25

21

25

12

27

19

SECTION A-A

14

4

5

11

9

10

9

8

10

3

7

10


1 1 SFBD-9011 FRAME - BONDER2 1 SFBD-9003 BOX - CONTROL - ASSEMBLY3 1 SFBD-9010LC ADAPTER - CYLINDER - LC BONDER4 1 SFBD-9001 PLATE - TOP HEAT5 1 SFBD-9002 PLATE - BOTTOM HEAT6 2 SFBD-9012 WIRE - HEAT RING KIT - LOWER7 1 SFBD-1000 BOTTOM DIE TEFLON HEAT SHIELD8 2 SFBD-1006 PLATE - TEFLON - BONDER 12.5OD.0629 2 SFBD-1007 PLATE - THIN INS - BONDER HT4400

10 2 SFBD-1008 PLATE - THICK INS - BONDER HT440011 2 SFBD-1024 BONDER, THERMAL BARRIER

30

3.0 SFA-103LC Bonder


12 1 SFBD-1102 SHAFT - ALIGNMENT - BONDER13 2 SFAAA872 THERMAL COUPLER BONDER14 1 SFAAA880 LATCH - BONDER DOOR 15 1 SFAAA882 DOOR HANDLE 1568A4316 2 SFAAA908 SWITCH - PUSH BONDER17 1 72 SFAAA950 SPIRO WRAP - 3/8 HIGH TEMP18 1 24 SFAAA952 SPIRO WRAP 1/4 - HIGH TEMP19 1 SFBBB777 CYLINDER 10X920 1 SF53-L-377 TAG-SERIAL NUMBER IDENTIFICATION21 2 SF3109-60-14 ELBOW-3/8 TUBE TO 1/4 INCH NPT22 4 SFVW-2011 WASHER, VERT WELDER TURN TABLE

3.1 SFA-103LC Main Component Parts - Continued

A

A

1 2

38

39

40

4126

21

25

21

25

12

27

19

SECTION A-A

14

4

5

11

9

10

9

8

10

3

7

10

31


23 4 SFC10-10 LUG- CRIMP, 10-12AWG, #10 RING24 1 72 SF03-0405 WIRE- 12AWG, TAN, HI-TEMP FIBERGLASS25 2 SF28PF12BF BUSH,REDUCER 1X1/426 1 27 SFNN-6-050 3/8 NYL TUBE/INCH, CLEAR27 1 40 SFNN-6-050 3/8 NYL TUBE/INCH, CLEAR28 4 H-0025 SOC HD CAP SCR 3/8-16 X 229 2 H-00203 SOC HD CAP SCR 3/8-16 X 3 3/430 2 H-0294 LOCK WASHER 3/8 HIGH COLLAR31 4 H-0063 SOC HD CAP SCR 3/4-10 X 432 5 H-033 SOC HD CAP SCR 1/4-20 X 1/233 3 X-553 BTN HD SOC CAP SCR 6-32 X 5/16 S.S.34 2 X-169 LOCK WASHER #6 EXT TOOTH35 1 X-1691 LOCK WASHER #8 EXT TOOTH36 1 X-167 BTN HD SOC CAP SCR 8-32 X 3/837 2 X-1666 FLAT HD MACH SCR 6-32 X 1/2 PHILLIPS38 1 SFAAA904 LABEL DANGER HIGH VOLTAGE39 1 SFAAA902 LABEL 240V40 1 SFAAA888 LABEL CAUTION HOT DIES 41 1 SFAHM154 FILTER REG LUBE 1/4


3.0 SFA-103LC Bonder3.1 SFA-103LC Main Component Parts - Continued

32

3.2 SFA-103LC Plate Stack Up

10

10

19

13

22

1

15

8

7

6

9

2

9

6

7

8

5

21

20

3

HEATINGELEMENT

HEATINGELEMENT


33


1 1 SFBD-9010LC ADAPTER - CYLINDER - LC BONDER2 1 SFBD-9001 PLATE - TOP HEAT (SEE SECTION 4.3)3 1 SFBD-9002 PLATE - BOTTOM HEAT (SEE SECTION 4.4)4 2 SFBD-9012 WIRE - HEAT RING KIT - LOWER5 1 SFBD-1000 BOTTOM DIE TEFLON HEAT SHIELD

6 2 SFBD-1006 "PLATE - TEFLON - BONDER 12.5OD.062"

7 2 SFBD-1007 PLATE - THIN INS - BONDER HT44008 2 SFBD-1008 PLATE - THICK INS - BONDER HT44009 2 SFBD-1024 BONDER, THERMAL BARRIER

10 2 SFAAA872 THERMAL COUPLER BONDER11 1 72 SFAAA950 SPIRO WRAP - 3/8 HIGH TEMP12 1 24 SFAAA952 SPIRO WRAP 1/4 - HIGH TEMP13 1 SFBBB777 CYLINDER 10X914 2 SF3109-60-14 ELBOW-3/8 TUBE TO 1/4 INCH NPT15 4 SFVW-2011 WASHER, VERT WELDER TURN TABLE 16 4 SFC10-10 LUG- CRIMP, 10-12AWG, #10 RING17 1 72 SF03-0405 WIRE- 12AWG, TAN, HI-TEMP FIBERGLASS18 2 SF28PF12BF BUSH,REDUCER 1X1/419 4 H-0025 SOC HD CAP SCR 3/8-16 X 220 2 H-00203 SOC HD CAP SCR 3/8-16 X 3 3/421 2 H-0294 LOCK WASHER 3/8 HIGH COLLAR22 4 H-0063 SOC HD CAP SCR 3/4-10 X 4


3.2 SFA-103LC Plate Stack Up - Continued


34

3.3 SFBD-9001 Top Heat Plate

1

2

35

4

6

Item Qty Part Number Description1 1 SFBD-1011 PLATE - HEAT, COMMON - BONDER2 1 SFAAA816 HEATER RING 1800W 240V3 1 SFBD-1009 PLATE - TOP HEAT4 1 H-03816 SOC SET SCR 1/4-20 X 3/8 CUP POINT5 2 H-03387 "FLAT HD SOC CAP SCR 1/4-20 X 3/4 S.S."6 1 SFBD-9001 TOP HEAT PLATE ASSEMBLY (COMPLETE)


35

3.4 SFBD-9002 Bottom Heat Plate

1

23 6

4

7

5

Item Qty Part Number Description1 1 SFBD-1011 PLATE - HEAT, COMMON - BONDER2 1 SFAAA816 HEATER RING 1800W 240V3 1 SFBD-1010 PLATE - HEAT, BOTTOM - BONDER4 2 SFBBB368 TIME-SERT 3/8-16 X .5205 2 H-03387 FLAT HD SOC CAP SCR 1/4-20 X 3/4 S.S.6 1 H-03816 SOC SET SCR 1/4-20 X 3/8 CUP POINT7 1 SFBD-9002 BOTTOM HEAT PLATE ASSEMBLY (COMPLETE)


36

3.5 SFBD-9003 Control Box Assembly

11

52

1 2

11

40

41

12

13

10

A

A1739

17

50

25

35

22

57

4

19

18

23

21

54

24

3 55

25

35

14

5

46

44

43

37

38

36

15

4947

16SECTION A-A

41

7

12

40


37


1 1 SFBD-2030A BOX - BONDER CONTROL - w/ PAINT2 1 SFBD-2030L OVERLAY-LEXAN BONDER CONTROL BOX3 2 SF3109-60-14 ELBOW-3/8 TUBE TO 1/4 INCH NPT4 2 SF3175-60-14 FITTING 3/8X1/4 MALE5 1 SF35109 TERMINAL- CRIMP, 10-12AWG, #10 RING6 1 SFAAA502 COUNTER MOUNTING CLIP Y-92F-307 1 SFAAA686 COUNTER SOCKET P3GA-118 11 SFAAA710 CABLE TIE 4IN 9 1 SFAAA712 CABLE TIE 7.5IN

10 1 SFAAA716 SWITCH TOG MAIN DPST 4X84911 2 SFAAA814 BREAKER C/B 20AMP 12 1 SFAAA818 TIMER H3CAA13 1 SFAAA820 LAMP 240V14 1 SFAAA826 CONTACTOR - D/P 25 AMP 5B12815 2 SFAAA828 RELAY DPDT 12 AMP16 2 SFAAA830 RELAY SOCKET17 3 SFAAA836 PLATE - ON/OFF INDICATOR18 1 SFAAA862 VALVE - ALPHA A212SS-000-N19 1 SFAAA864 ALPHA VALVE CABLE CHW20 1 SFAAA866 ALPHA VALVE COIL 116-218-3521 1 SFAAA888 LABEL CAUTION HOT DIES 22 1 SFAAA890 STRAIN RELIEF - 12/3 CORD 23 1 SFAAA902 LABEL 240V24 1 SFAAA904 LABEL DANGER HIGH VOLTAGE25 1 SFAHM154 FILTER REG LUBE 1/4 26 2 SFATM1 FUSE - 1AMP 500VDC/600VAC FAST ACTING27 2 SFATMR2 FUSE - 2 AMP 600 VAC CC FAST ACTING28 2 SFBBB352 MUFFLER - 1/4IN29 1 SFBBB375 LOCKNUTS CONDUIT 3/4IN 5XC3130 1 SFBD-9005 WIRE - CONTROL BOX KIT - BONDER31 2 SFSR3B-02F1 RELAY - RETAINING CLIP32 12 SFE4230P-524482 PUSH ON,1/4 FEM FI 12-1033 1 SF53-L-740 LABEL - SUPERFLOW TECHNOLOGIES GROUP34 2 SF249-116 TERMINAL- END STOP, 6MM, CLIP-ON

3.5 SFBD-9003 Control Box Assembly - Continued


38

11

52

1 2

11

40

41

12

13

10

A

A1739

17

50

25

35

22

57

4

19

18

23

21

54

24

3 55

25

35

14

5

46

44

43

37

38

36

15

4947

16SECTION A-A

41

7

12

40



39


35 1 SF208944S ADAPTER 90' 1/4 NPT M TO F36 1 SF1SNK905310R0000 TERMINAL BLOCK JUMPER BAR, 10POLE, ZK2.537 1 SF1SNK705910R0000 TERMINAL BLOCK ENDCAP, 2 POSITION, ZK2.538 13 SF1SNK705010R0000 TERMINAL BLOCK, 2 POSITION, ZK2.5, GRY39 2 SFEOW202 SWITCH- TOG START SPST 40 1 SFT1611100-P CONTROLLER - TEMP 85-250 VAC W/RELAY41 1 SFT1611100-P2 CONTROLLER - TEMP 85-250 VAC W/RELAY42 1 SFSN0461 RETENTION NUT FOR AAA820 LAMP43 2 SFUSM1 FUSE HOLDER - 30A 600V MIDGET DIN44 2 SFUSCC1 FUSE HOLDER - 30A 600V REJECTION DIN45 1 6 14140 WIRE 12 AWG 3 COND SOOW 600V /FT46 1 10 11912 DIN RAIL SLOTD STL 35mm X 7.5mm /IN47 3 1057781 BTN HD SOC CAP SCR 10-32 X 3/448 3 X-1795 FLAT WASHER #1049 3 H-0745 HEX NUT #10-32 NYLOK50 2 1051895 BTN HD SOC CAP SCR 10-32 X 1/251 4 S50059 BTN HD SOC CAP SCR 10-32 X 3/8 S.S.52 6 X-190 HEX NUT #10-3253 1 SFBD-5000 WIRING DIAGRAM - 220 VAC SP BONDER54 4 1058515 PAN HD SCR 10-24 X 1/2 S.S.55 3 H-00113 SOC HD CAP SCR 10-24 X 1 1/456 3 X-1922 HEX NUT #10-2457 1 16 SFNN-6-050 3/8 NYL TUBE/INCH, CLEAR




40

3.0 SFA-103LC Bonder3.6 SFBD-9003-LOW Optional Low Pressure Apply Assembly

2

3

4

7

6

8

5

1

5

33

Item Qty Part Number Description1 1 SFB-44XF4 VALVE, 3WAY2 1 SFAAA103 REGULATOR, 1/8 NPT3 3 SF3109-56-14 ELBOW 1/4 NPT (M) X 1/4 TUBE4 1 SFBD-2030-LOW BRACKET, LOW PRESSURE ASSY5 2 SF3109-56-11 ELBOW 1/8 NPT (M) - 1/4 TUBE6 1 SF3008-56-11 FEMALE BRANCH TEE 1/8 NPT - 1/4 TUBE7 1 SFBD9003-LOW-L OVERLAY, LOW PRESSURE APPLY8 1 SFAAA104 GAUGE, 2IN, 200PSI9 1 SFBD9003-LOW LOW PRESSURE APPLY ASSY (COMPLETE)

41

3.7 Bonder DiesItem Qty Part Number Description

1 1 *SFBD-172T A4LD TOP - 604-6062 1 *SFBD-173B A4LD BOTTOM3 1 *SFBD-174T GM125C TOP4 1 SFBD-175 TOYOTA 9" TOP5 1 *SFBD-175B GM 125C BOTTOM6 1 *SFBD-176T GM 298 MM TOP7 1 SFBD-177 MAZDA 4EAT BOTTOM8 1 *SFBD-177B 298 MM BOTTOM9 1 *SFBD-178T CHRYSLER TOP

10 1 *SFBD-179B CHRYSLER BOTTOM11 1 SFBD-180 KM175 TOP12 1 *SFBD-180T KM175 TOP13 1 SFBD-181 KM175 BOTTOM14 1 *SFBD-181B KM175 BOTTOM15 1 *SFBD-182T E40D TOP16 1 *SFBD-183B E40D BOTTOM17 1 SFBD-184 HONDA 10" BOTTOM18 1 *SFBD-184T 4L80E TOP19 1 *SFBD-185B 4L80E BOTTOM20 1 SFBD-186 TOYOTA 9" BOTTOM21 1 *SFBD-186B TOYOTA BOTTOM22 1 SFBD-187 NISSAN 9-10" BOTTOM23 1 *SFBD-187B NISSAN BOTTOM24 1 SFBD-188 HONDA 9" BOTTOM25 1 *SFBD-188B HONDA BOTTOM26 1 SFBD-189 GERMAN 904 BOTTOM27 1 *SFBD-189B GERMAN 904 BOTTOM28 1 SFBD-190 TOYOTA A-340 66MM HOLE BOTTOM29 1 *SFBD-190B TOYOTA 10 INCH BOTTOM30 1 *SFBD-191B CHRYSLER FWD BOTTOM31 1 SFBD-192 NISSAN 11" BOTTOM32 1 *SFBD-192B NISSAN MAXIMA BOTTOM

33 1 SFBD-193 TOP - GERMAN 904, HONDA 9", HONDA 10", MAZDA 4EAT, NISSAN 9-10", NISSAN 11", TOYOTA A-340 66MM HOLE

* Supplied in BD-9009 Kit.


42

Item Qty Part Number Description34 1 *SFBD-193T UNIVERSAL TOP35 1 *SFBD-194T CHRYSLER A618 TOP36 1 *SFBD-195B CHRYSLER A618 BOTTOM37 1 *SFBD-196T FORD AOD-E TOP38 1 *SFBD-197B FORD AOD-E BOTTOM39 1 *SFBD-198B CHRYSLER 604/606 BOTTOM40 1 SFBD-199B CH604 BOTTOM41 1 *SFBD-200T CHRYSLER SMALL 604/60G TOP42 1 SFBD-201T AXODE TOP43 1 SFBD-202B AXODE BOTTOM44 1 SFBD-203B CHRYSLER 518 BOTTOM45 1 SFBD-204B CHRYSLER 10 INCH BOTTOM46 1 SFBD-205T ECAT TOP47 1 SFBD-206T CHRYSLER 10 ¾ INCH TOP48 1 SFBD-207B CHRYSLER WIDE RING GEAR BOTTOM49 1 SFBD-208B CHRYSLER WIDE RING GEAR 20 WT50 1 SFBD-209B ECAT BOTTOM51 1 SFBD-210 CHRYSLER 518 ALIGN PLATE52 1 SFBD-211 CHRYSLER 604 LARGE ALIGN PLATE53 1 SFBD-212 CHRYSLER 604 SMALL ALIGN PLATE54 1 *SFBD-213B CHRYSLER LARGE 604 PISTON BOTTOM55 1 SFBD-214T AODE LARGE TOP56 1 SFBD-215B FORD/JAGUAR 5R55N57 1 SFBD-216T ALLISON 1000 TOP58 1 SFBD-217B ALLISON 1000 BOTTOM59 1 SFBD-218B CD4E BOTTOM (USE ECAT TOP)60 1 SFBD-219 TOY TO-2761 1 SFBD-220 TOY TO-1862 1 SFBD-221B JATCO JR 40363 1 SFBD-222 MITZ CT-1564 1 SFBD-223B HONDA G-465 1 SFBD-224B GM 4T8066 1 SFBD-225B MAZDA DA-2467 1 SFBD-226B MAZDA DA-34


3.7 Bonder Dies - Continued


43

Item Qty Part Number Description68 1 SFBD-227B HONDA F-469 1 SFBD-228B TOY TO18 & MITZ CT 1270 1 SFBD-229B VW RE-10, VW 01M71 1 SFBD-230t/b GM 300MM72 1 SFBD-231B BOTTOM ALLISON MD (3000)73 1 SFBD-231T TOP ALLISON MD (3000)74 1 SFBD-232B BOTTOM ALLISON HD (4000)75 1 SFBD-232T TOP ALLISON HD (4000)76 1 SFBD-234T TOP 450-43LE77 1 SFBD-235B BOTTOM 55/50SN78 1 SFBD-236T/B TOP/BOTTOM 68RFE79 1 SFBD-237B 5R110W USED WITH BD-184T


3.7 Bonder Dies - Continued


44

4.0 SFA-104 Air Test Stand4.1 SFA-104 Main Component Parts

252

50

53

19 39

5539

5417

8

736

38

11

33

44

33

4

44

1

6

32

52

37

5

10

See "4.2 SFA-104 Cylinder Assembly" on page 48 For Detailed Parts Break-Down.

45

4.0 SFA-104 Air Test Stand


1 1 SFAT-1131 AIR TEST STAND MAIN FRAME (SA)2 1 SFAT-1102 SWING FRAME ASSY, AIR TEST STAND 3 2 SFAAA112 FITTING 90 1/4TX1/8 W169PL-4-24 1 SFAAA136 BALL VALVE, 1/2 FNPTxMNPT, BRASS5 1 SFAAA139 TRAY - AIR TEST DRIP6 1 SFAAA137 BULKHEAD FIT - TANK PEZC2175007 1 SFBBB387 SPRING ATS PIN S-14788 1 SFCTS-124 THUMB SCREW CHRYSLER (5/16-24)9 1 SFAAA144 FLOW CONTROL 1/4 FCCS731-4-4

10 1 SFAT-1001 HANDLE - ATS11 1 SFAT-1111 AIR TEST STAND/TANK FRAME (SA)12 1 SFAT-1009 BRACKET - SUPPORT - ATS13 1 SFAT-1013 BRACKET - ALIGNMENT - ATS14 1 SFAT-1014 PLATE - AIR TEST STAND SPACER15 1 SFAT-1021 PLUNGER - AIR TEST STAND CYLINDER16 1 SFAT-1022 CAP, CYLINDER - AIR TEST STAND CA (SA)17 1 SFAT-1037 AIR TEST STAND CAP18 1 SFAT-1039 AIR TEST STAND INDEX PIN19 2 SFAT-1040 AIR TEST STAND HINGE PIN20 9 SFAT-1041 PIN - AIR TEST STAND GROMMET21 1 SFAT-1103 SHAFT - AIR TEST STAND ALIGNMENT WELD22 1 SFAT-1121 WELDMENT CYL - AIR TEST STAND (SA)23 1 SF53-L-740 LABEL - SUPERFLOW TECHNOLOGIES GROUP24 1 SF86279-A RETAINING RING, IDLER SFT25 1 SFAT-3001 BOX - ASSY CONTROL ATS26 1 147 SFAAA616 TUBING - PLASTIC 1/4 BLUE 27 1 119 SFAAA618 TUBING - PLASTIC 1/4 NATURAL28 1 52 SFAAA620 TUBING - PLASTIC 1/4 ORANGE29 1 57 SFAAA622 TUBING - PLASTIC 1/4 RED30 1 37 SFAAA624 TUBING - PLASTIC 1/4 YELLOW31 1 8 SFBBB385 HEAT SHRINK TUBING 3/4DIA BLACK32 1 SFAAA108 TANK 6312 POLY TANK 18X18X1233 2 SFAAA141 CYLINDER TANK SD20-N4B4-080

4.1 SFA-104 Main Component Parts - Continued


46

4.0 SFA-104 Air Test Stand4.1 SFA-104 Main Component Parts - Continued

252

50

53

19 39

5539

5417

8

736

38

11

33

44

33

4

44

1

6

32

52

37

5

10

See "4.2 SFA-104 Cylinder Assembly" on page 48 For Detailed Parts Break-Down.

47


34 1 SFAAA142 CYLINDER - 1.7X8IN SD17-N4B4-08035 1 SFAAA143 CYLINDER SD15-N4B4-010 PIPE36 1 SFBBB246 E-CLIP 5/8 E-62ST-PA-SNPK37 1 SFBBB365 HANDLE BLACK ATS WPH-2538 1 SFATRS-105 GROMMET SET - ATS39 2 SFAAA106 BEARING - FLANGE 5/8 40 2 H-017 HEX NUT 1/2-13 GD5 ZINC41 1 H-0175 HEX JAM NUT 1/2-13 ZINC42 1 H-0424 FLAT WASHER 1/2 SAE HARD N SERIES43 2 14297 FITTING 1/4T X 1/4NPTM STRT PRESTOLOK44 3 14204 FITTING 1/4T X 1/4NPTM ELBO PRESTOLOK45 2 H-01715 HEX NUT 1/2-20 NYLOK46 2 H-033 SOC HD CAP SCR 1/4-20 X 1/247 1 H-0872 SPRING PIN 1/8 X 1/2 LG48 2 H-032 SOC HD CAP SCR 3/8-16 X 149 2 H-0265 HEX NUT 3/8-16 NYLOK ZINC50 2 H-0337 FLAT HD SOC CAP SCR 5/16-18 X 3/451 1 H-0263 HEX NUT 1/4-20 NYLOK52 1 H-03341 BTN HD SOC CAP SCR 1/4-20 X 3/4 S.S.53 2 1055178 HEX FLG HD CP SCR 3/8-16 X 1 GD5 ZNC54 2 S50122 BTN HD SOC CAP SCR 8-32 X 1/2 S.S.55 4 H-008 HEX HD CAP SCR 3/8-16 X 3/4 GD5

4.0 SFA-104 Air Test Stand4.1 SFA-104 Main Component Parts - Continued


48

4.2 SFA-104 Cylinder Assembly

20

15

2

17

5

16

1

7

181

194

6

3

22

21

ATTACHESTO FRAME


49


1 2 SFAAA112 FITTING 90 1/4TX1/8 W169PL-4-22 1 SFAAA144 FLOW CONTROL 1/4 FCCS731-4-43 1 SFAT-1013 BRACKET - ALIGNMENT - ATS4 1 SFAT-1021 PLUNGER - AIR TEST STAND CYLINDER5 1 SFAT-1022 CAP, CYLINDER - AIR TEST STAND CA (SA)6 1 SFAT-1103 SHAFT - AIR TEST STAND ALIGNMENT WELD7 1 SFAT-1121 WELDMENT CYL - AIR TEST STAND (SA)

8 1 SF53-L-740 "LABEL - SUPERFLOW TECHNOLOGIES GROUP"

9 1 147 SFAAA616 TUBING - PLASTIC 1/4 BLUE 10 1 119 SFAAA618 TUBING - PLASTIC 1/4 NATURAL11 1 52 SFAAA620 TUBING - PLASTIC 1/4 ORANGE12 1 57 SFAAA622 TUBING - PLASTIC 1/4 RED13 1 37 SFAAA624 TUBING - PLASTIC 1/4 YELLOW14 1 8 SFBBB385 HEAT SHRINK TUBING 3/4DIA BLACK15 1 SFAAA142 CYLINDER - 1.7X8IN SD17-N4B4-08016 1 SFAAA143 CYLINDER SD15-N4B4-010 PIPE17 2 H-017 HEX NUT 1/2-13 GD5 ZINC18 1 H-0175 HEX JAM NUT 1/2-13 ZINC19 1 H-0424 FLAT WASHER 1/2 SAE HARD N SERIES20 1 14204 FITTING 1/4T X 1/4NPTM ELBO PRESTOLOK21 2 H-033 SOC HD CAP SCR 1/4-20 X 1/222 1 H-0872 SPRING PIN 1/8 X 1/2 LG


4.2 SFA-104 Cylinder Assembly - Continued


50

4.3 SFAT-3001 Control Box Assembly

A

A

VIEW APNEUMATIC TUBE ROUTING NOT SHOWN

7

9

6

23

1

8

21

27

4

9

14

13

7

6

1038

9

7

11

22


51


1 1 SFBBB121 BOX - AIR TEST CONTROL2 1 SF3109-56-11 ELBOW, MALE 1/8NPT FOR 1/4IN NYLON TUB'G3 4 SF3116-56-00 FITTING-1/4 INCH TUBE BULKHEAD UNION4 1 SF3126-56-00 PLUG-1/4 INCH TUBE5 1 SF3175-56-11 FITTING-1/8 INCH MPT X 1/4 INCH TUBE6 1 SFAAA101 VALVE - 4 WAY 2 POS7 2 SFAAA102 VALVE, 2POS 3WAY, PNEUM, 150PSI8 2 SFAAA103 REGULATOR - 1/8 NPT9 2 SFAAA104 GAUGE 2IN 200PSI 1/8 NPT

10 1 SFAAA109 FITTING - BULKHEAD 11 11 SFAAA112 FITTING 90 1/4TX1/8 W169PL-4-212 2 SFAAA115 FITTING FEMALE CONNECTOR 1/8 3014-56-1113 2 SFBBB367 FITTING - Y TUBE X TUBE 362PL-414 1 SFBBB948 MANIFOLD - 6 PORT15 1 22 SFAAA616 TUBING - PLASTIC 1/4 BLUE 16 1 5 SFAAA618 TUBING - PLASTIC 1/4 NATURAL17 1 36 SFAAA620 TUBING - PLASTIC 1/4 ORANGE18 1 36 SFAAA622 TUBING - PLASTIC 1/4 RED19 1 24 SFAAA624 TUBING - PLASTIC 1/4 YELLOW20 1 66 SFBBB383 TUBING PLASTIC 1/4 GREEN21 1 SFAAA105 VALVE - HAND LEVER E312LS22 2 SFAAA138 MUFFLER - 1/4 SPEED CNTL 4504000423 1 SFAT-3001L OVERLAY,CONTROL BOX,AT24 2 X-1795 FLAT WASHER #1025 5 X-190 HEX NUT #10-3226 3 H-00113 SOC HD CAP SCR 10-24 X 1 1/427 2 14204 FITTING 1/4T X 1/4NPTM ELBO PRESTOLOK28 1 14297 FITTING 1/4T X 1/4NPTM STRT PRESTOLOK29 3 X-1692 LOCK WASHER #10 EXT TOOTH


4.3 SFAT-3001 Control Box Assembly - Continued


52

4.4 SFATRS-105 Grommet Set

1 2 3 4 5 6 7

8

Item Qty Part Number Description1 1 SFATR106 AIR TEST RUBBER GROMMET 2.00"2 1 SFATR-107 AIR TEST RUBBER GROMMET 1.62"3 1 SFATR-108 AIR TEST RUBBER GROMMET 1.50"4 1 SFATR-109 AIR TEST RUBBER GROMMET 1.44"5 1 SFATR-110 AIR TEST RUBBER GROMMET 1.25"6 1 SFATR-111 AIR TEST RUBBER GROMMET 1.00"7 1 SFATR-112 AIR TEST RUBBER GROMMET .75" 8 1 SFATRS-105 GROMMET SET - ATS (COMPLETE)


53

5.0 SFA-107 Balancer5.1 SFA-107 Main Component Parts

A

ASECTION A-A SECTION B-B

23

16

15

28

26

44

1424

27

5

B

B

38

1

17

18

7

2

4298

3

6

7

20

3

2

1112

1112

4

Item Qty Part Number Description1 1 SFBAL10721 ASSY,BALANCER CABINET2 1 SFBAL10701 FRAME,INNER,BALANCER3 1 SFBAL10702 ASSY, FLEXURE, BALANCER 4 1 SFBAL10711 SHAFT,INTERMEDIATE,BALANCER5 1 SFBAL10712 TURNTABLE ASSEMBLY6 1 SFBAL10727 MOTOR ASSY,BALANCER7 1 SFBAL10728 PANEL - ELECTRICAL ASSY - A1078 4 SF4403K544 ISOLATION MOUNT,5/16-18 STUDS9 8 H-0267 HEX NUT 5/16-18 NYLOK

10 6 H-0265 HEX NUT 3/8-16 NYLOK ZINC11 2 14620 JAW COUPLING INSERT L075 BUNA

54

5.0 SFA-107 Balancer5.1 SFA-107 Main Component Parts - Continued

A

ASECTION A-A SECTION B-B

23

16

15

28

26

44

1424

27

5

B

B

38

1

17

18

7

2

4298

3

6

7

20

3

2

1112

1112

4

55

Item Qty Part Number Description12 4 14527.075 JAW COUPLING HUB L075 X 3/4 BORE wKEYWAY13 4 SF98870A130 KEY,3/16 X 3/16 X 3/414 1 SFBBB579-1 RUBBER SHEET,FACEPLATE,BALANCER15 4 SF100-3 LEVELER,2IN NYLON,1/2-13 THD16 1 SF4302.0001 AC INLET CONNECTOR W/ON/OFF SPST C1417 1 SFHW1B-M1F10-G SWITCH - OT PUSH BUTTON N.O. 22MM 18 1 SFHW1B-M2F01-R SWITCH - OT PUSH BUTTON N.C. 22MM RED19 1 SFSPC11594 CORD - POWER 10 AMP 125 VAC C13 T0 5-15P20 1 SFATV12H075F1 VFD - SQ-D 1HP 115 VAC 1-PH VFD 21 1 SFCK-A107-BAL BALANCER CHECKOUT PROCEDURE W/CK SH22 2 SF222-413 TERMINAL, 3 POSITION, LEVER OPERATED23 1 SF53-L-377 TAG-SERIAL NUMBER IDENTIFICATION24 1 SFBAL10726 LABEL,ARROW25 1 SF53-L-817 LABEL,REMOVE SHIPPING BRACKETS,26 1 SFBAL10724 LABEL,RUNOUT IMBALANCE27 1 SFTCRS-001 LABEL - WHITE TCRS 9 3/4 X 328 1 SFBBB202 LABEL - CAUTION TURNTABLE29 1 SF53-L-818 LABEL, ADD SHIPPING BRACKETS30 1 SFBAL10738 INSTRUCTIONS,SHIPPING BRKT REMOVAL,A10731 1 SFA107-DW-001 DIAGRAM WIRING - A107 115 VAC & 220 VAC 32 1 SFMG-1000 WEIGHTS - MAGNETIC - SET 2-5g 2-9g33 4 H-040 FLAT WASHER 3/834 2 X-1661 RD HD MACH SCR 8-32 X 1/2 SLOTTED35 2 X-457 FLAT HD MACH SCR 6-32 X 3/4 PHILL S.S.36 2 X-169 LOCK WASHER #6 EXT TOOTH37 2 X-176 HEX NUT #6-32 FIN MACH38 4 H-017 HEX NUT 1/2-13 GD5 ZINC39 2 H-0029 SOC HD CAP SCR 3/8-24 X 1 1/240 4 H-004 SOC HD CAP SCR 1/2-20 X 341 1 SF93775K2 GROMMET,SLOTTED WIRE42 8 1026943 FLAT WASHER 5/16 SAE ZINC43 1 SFBA-9000 TOOLING PACKAGE - BALANCER44 1 SFRAM-111 STAND,CONTROLLER MTG.

5.1 SFA-107 Main Component Parts - Continued

5.0 SFA-107 Balancer

56

5.2 SFBAL10702 Balancer Flexure Assembly

16 17

16

5

6

4

8

9

23

3

7

11

22

24

2019

26

1

2

3

4

7

Item Qty Part Number Description1 1 SFBAL10703 BAL - LOWER FLEXURE SUPP'T2 2 SFBAL10705-1 FLEXURE STEEL BALANCER3 1 SFBAL10704 BALANCER - UPPER BEARING BLOCK WELDMENT4 4 SFBAL10706 CLAMP,FLEXURE5 1 SFBAL10707 MOUNT,LOAD CELL6 1 SFBAL10708 STUD - LOAD CELL TENSION7 1 SFBAL10709 SHAFT,UPPER,BALANCER8 1 SFBAL10718 ASSY - LOAD CELL W / CABLE CONNECTOR9 1 SFBAL10723 HUB,FACEPLATE

10 2 SFM86649 BEARING,TAPER ROLLER,30.162 X 64.29211 1 SFE6S-1800-1000-IHM ENCODER - 1' SHAFT12 1 1058827 LOCK NUT N-0613 1 X-190 HEX NUT #10-3214 1 X-191 LOCK WASHER #10 SPLIT ZINC15 1 H-072 PAN HD MACH SCR 10-32 X 1/216 2 H-031 LOCK WASHER 1/417 2 H-03322 SOC HD CAP SCR 1/4-28 X 3/418 2 X-1624 SOC HD CAP SCR 6-32 X 1/2 ZINC19 11 H-029 LOCK WASHER 3/8 ZINC


57

Item Qty Part Number Description20 11 1001179 HEX HD CAP SCR 3/8-24 X 3/4 GD8 ZINC21 1 H-02615 HEX JAM NUT 3/8-24 GD5 ZINC22 2 H-03823 SOC SET SCR 1/4-28 X 3/4 CUP POINT23 1 SF98870A205 KEY,1/4 X 1/4 X 1.0024 4 S50086 BTN HD SOC CAP SCR 4-40 X 1/2 S.S.25 2 H-0872 SPRING PIN 1/8 X 1/2 LG26 1 SF900729-04 CLAMP - AEROQUIP (1/4IN DIA)

5.2 SFBAL10702 Balancer Flexure Assembly - Continued


58

5.3 SFBAL10727 Balancer Motor Assembly

10

4

8

11

8

14

19

7

18

3

2

1

1720

6

515

16

9

1213


59

Item Qty Part Number Description1 1 SFBAL10714 PLATE,MOTOR MOUNTING2 1 SF3VX400 V-BELT3 1 SF13V1060SDS PULLEY,V-BELT4 1 SFBAL10710 SHAFT,LOWER,BALANCER5 1 SF13V265TB PULLEY,V-BELT6 1 SF1108-7/8 PULLEY BUSHING7 1 SFSDS 3/4 PULLEY,BUSHING8 2 SFBLFL4-12 BEARING BLOCK9 1 SFBAL10713 TENSIONING PLATE

10 1 SFC250 MOTOR - 1 HP 145TC 1200 RPM 230/460 VAC11 2 H-0023 SOC HD CAP SCR 3/8-16 X 1 1/212 1 H-040 FLAT WASHER 3/813 1 H-0562 HEX HD CAP SCR 3/8-24 X 2 1/4 GD 514 2 H-0265 HEX NUT 3/8-16 NYLOK ZINC15 4 H-009 HEX HD CAP SCR 3/8-16 X 1 GD516 4 H-029 LOCK WASHER 3/8 ZINC17 1 SF98870A130 KEY,3/16 X 3/16 X 3/418 3 H-031 LOCK WASHER 1/419 3 SFSDS-3_4-1 BOLT-TAPERED BUSHING20 1 H-03816 SOC SET SCR 1/4-20 X 3/8 CUP POINT

5.3 SFBAL10727 Balancer Motor Assembly - Continued


60

5.4 SFBAL10728 Electrical Panel Assembly

MOTOR DRIVE (VFD) SUPPLIED ONUPPER ASSEMBLY (60hz or 50hz) ITEM # 20

1 16 1612 14

5

9

4

2

108

7

11

6

12 13 1412 1412 13 14

15


1 1 SFBAL10720 PANEL - ELECTRICAL, A1072 1 SFBAL10720-3 MOUNTING PLATE, POWER SUPPLY (A107)3 1 SFA107-DW-001 DIAGRAM WIRING - A107 115 VAC & 220 VAC 4 1 SFVRS-25-12 POWER SUPPLY - 12 VDC 2.1 AMP5 1 6 11912 DIN RAIL SLOTD STL 35mm X 7.5mm /IN6 4 SF1SNK705010R0000 TERMINAL BLOCK, 2 POSITION, ZK2.5, GRY7 4 SF1SNK708150R0000 TERMINAL BLOCK, 2 POSITION, PE, ZK68 2 SF1SNK905310R0000 TERMINAL BLOCK JUMPER BAR, 10POLE, ZK2.59 1 SF249-116 TERMINAL- END STOP, 6MM, CLIP-ON

10 1 SFUSCC1 FUSE HOLDER - 30A 600V REJECTION DIN11 1 SF1SNK705910R0000 TERMINAL BLOCK ENDCAP, 2 POSITION, ZK2.512 4 X-1691 LOCK WASHER #8 EXT TOOTH13 4 X-174 FLAT WASHER #8 SAE14 4 X-1661 RD HD MACH SCR 8-32 X 1/2 SLOTTED15 2 1054636 BTN HD SOC CAP SCR M3 X 0.5 X 12mm S.S.16 4 SFMB3A WIRE TIE,BASE



61

5.5 Tooling For BalancerItem Qty Part Number Description

1 1 SFGM-159 6L80 63 TOOTH2 1 SFGM-158 AW 55-503 1 SFBA-1003 BODY - HUB4 1 SFBA-9004 BOLT-AIR FITTING5 1 SFHB-05+8 BUSHIN - HUB - OVERSIZED6 1 SFHB-02+8 BUSHING - HUB - OVERSIZED7 1 SFHB-06+8 BUSHING - HUB - OVERSIZED8 1 SFHB-08+8 BUSHING - HUB - OVERSIZED9 1 SFHB-23+8 BUSHING - HUB - OVERSIZED

10 1 SFHB-01+8 BUSHING - HUB - TF 404/904 - O/S11 1 SFHB-28+8 BUSHING-HUB, ALLISON 2.30212 1 SF5348 CLAMP,HOSE 1-5/8IN X3-1/2IN13 1 SFFD-166 FORD 6R8014 1 SFFD-165 FORD TC 32015 1 SFBA-1006 HUB BODY, BALANCER, ALLISON 1000 ONLY16 1 SFHB-28 HUB BUSHING - ALLISON17 1 SFCH-170 MANDREL - BAL - A618/72718 1 SFGM-154 MANDREL - BAL - 245MM / GM125 / 44019 1 SFGM-153 MANDREL - BAL - 298 27 SPLINE20 1 SFGM-152 MANDREL - BAL - 298 30 SPL GM 350/40021 1 SFGM-155 MANDREL - BAL - 4L80E22 1 SFCH-174 MANDREL - BAL - CHRY 604 22 SPLINE23 1 SFCH-175 MANDREL - BAL - CHRY 604 24 SPLINE24 1 SFCH-165 MANDREL - BAL - CHRY 72725 1 SFCH-166 MANDREL - BAL - CHRY 90426 1 SFFD-163 MANDREL - BAL - FORD A4LD27 1 SFFD-162 MANDREL - BAL - FORD AOD28 1 SFFD-164 MANDREL - BAL - FORD AXOD, AXOD-E29 1 SFFD-160 MANDREL - BAL - FORD C-4 26 SPLINE30 1 SFFD-159 MANDREL - BAL - FORD C-631 1 SFFD-158 MANDREL - BAL - FORD E4OD L/U DYNO/AODE32 1 SFGM-151 MANDREL - BALANCER - GM350/400 30SP33 1 SFCH-168 PILOT - BAL - CHRY 90434 1 SFCH-167 PILOT - BAL - CHRY 727


62

Item Qty Part Number Description35 1 SFPB-03 PILOT B S C-6 EARLY/LATE/4L80E36 1 SFPB-09 PILOT BUSH LU GM125/700R4/9-1/2IN37 1 SFPB-15 PILOT BUSH S 904/GERMAN S. PIL38 1 SFPB-3B PILOT BUSH S C-4/AOD39 1 SFPB-01 PILOT BUSH S GM 350/400/4L80E ALLISON 1K40 1 SFPB-04 PILOT BUSH S TF727/90441 1 SFPB-18 PILOT BUSH S TF904 (EARLY)42 1 SFPB-13 PILOT BUSH STEEL C-3/A4LD43 1 SFPB-07 PILOT BUSH STEEL TF40444 1 SFGM-156 PIN - ALIGNMENT - BAL - GM440/12545 1 SFCH-171 SHAFT - CHRYSLER 904/A500 L/U46 1 SFAL150 SHAFT-BALANCER, ALLISON 100047 1 SFFSS-122 STAND OFF FORD (SHORT)48 1 SFGMS-126 STANDOFF GM-125/44049 1 SFCTS-124 THUMB SCREW CHRYSLER50 1 SFFT-118 THUMB SCREW FORD51 1 SFGM-157 TOOL - PISTON - BAL - GM 298MM52 1 SFMG-1000 WEIGHTS - MAGNETIC - SET

5.5 Tooling For Balancer - Continued


63

6.0 SFA-131 Endplay Gauge6.1 SFA-131 Main Component Parts

1

316

26

74

513

1512

14

109

1611

17

8

Item Qty Part Number Description1 1 SFEP-1101 BODY-END PLAY GAUGE2 1 SF53-L-377 TAG-SERIAL NUMBER IDENTIFICATION3 1 SFPT-1005 PT-1DIAL INDICATR 2188-1222 LARGE4 1 SFEP-1001 SHAFT-ADAPTER-END PLAY GAUGE5 1 SFEP-1002 ADAPTER-END PLAY GAUGE6 1 SFEP-1003 SHAFT-THREADED-ENDPLAY GAUGE7 1 SFEP-1004 NUT-ACME-ENDPLAY GAUGE8 1 SFEP-1010 SLIDE-INDICATOR9 1 SFEP-1011 HANDLE-END PLAY GAUGE

10 1 SFEP-1012 ARM-PIVOT-END PLAY GAUGE11 1 SFEP-1013 GRIP-HANDLE-END PLAY GAUGE12 3 SFEP-1020 SUPPORT-CONVERTER-END PLAY GAUGE13 1 H-0331 SOC HD CAP SCR 1/4-20 X 3/414 2 1058713 SOC HD SHLDR SCR 5/16 X 3/4(1/4-20x7/16)15 6 H-0012 SOC HD CAP SCR 10-32 X 1/216 2 H-03895 SOC SET SCR 10-32 X 3/817 2 1004166 LOW HD SOC HD CAP SCR 10-32 X 3/4

64

7.0 SFA-134 Hub Runout Checker7.1 SFA-134 Main Component Parts

2

1

5

34

6

79

10

11

8

12 14 1513

16

Item Qty Part Number Description1 1 SFHR-1011 BASE-HUB RUNOUT CHECKER2 2 SFBBB643 INDICATOR ARM WELDER3 1 SFPT-1004 PT-TEST INDICATOR 4 1 SFPT-1005 PT-1DIAL INDICATR 2188-1222 LARGE5 1 SF53-L-377 TAG-SERIAL NUMBER IDENTIFICATION6 3 SFHL-1005 FOOT-DIAMETER 1-1/4 X 1-1/27 1 SFHR-1008 STANDOFF-INDICATOR, HUB RUNOUT CHECKER8 1 SFHR-1009 STANDOFF-INDICATOR, HUB RUNOUT CHECKER9 1 SFAAA426 RACE INNER TABLE IR-364424

10 1 SFHR-1003 SLEEVE-HUB RUNOUT CHECKER11 1 SFHR-1002 SPINDLE-HUB RUNOUT CHECKER12 1 SFHR-1013 NUT-LOCKING 1&1/4-12 W/ 1/4-20 SET SCREW13 1 H-03816 SOC SET SCR 1/4-20 X 3/8 CUP POINT14 2 H-0005 SOC HD CAP SCR 1/4-20 X 115 2 H-032 SOC HD CAP SCR 3/8-16 X 116 3 H-0337 FLAT HD SOC CAP SCR 5/16-18 X 3/4

65

8.0 Lathe Accessories8.1 Faceplate PartsItem Qty Part Number Description

1 1 SFFP-9001 FACEPLATE BLANK2 1 SFFP-9002 FACEPLATE - D16 ADAPTER3 1 SFFP-9003 FACEPLATE - A6 BACKMOUNT 4 1 SFFP-9004 FACEPLATE - A8 ADAPTER

8.1 Air Ramp Assembly

43

2

5

1

Item Qty Part Number Description1 1 SFAR-2000A AIR RAM ASSEMBLY w/ 2" STRAIGHT SHANK

1 SFAR-2000B AIR RAM ASSEMBLY w/ #4 MORSE TAPER SHANK1 SFAR-2000C AIR RAM ASSEMBLY w/ #5 MORSE TAPER SHANK1 SFAR-2000D AIR RAM ASSEMBLY w/ #6 MORSE TAPER SHANK

2 1 SFAR-1002 SHAFT - CYLINDER, TURRET3 1 SFAR-1101 HOUSING - ASSY - AIR RAM4 1 SFBBB165 CYLINDER - 4X10

1 SFBBB169 CYLINDER - 4X6 - SHORT STROKE FOR NON-ALLISON USE5 1 SFAAA101 VALVE - 4 WAY 2 POS

TCRS Parts Catalog - Power Test Dynamometer

Documents

Transcript of TCRS Parts Catalog - Power Test Dynamometer