RT500-1 Parts Book.book - Maquinaria Pesada

INSTRUCTIONS FOR ORDERING PARTS

When ordering parts, contact your nearest Terex Cranes distributor and give the following information to assure prompt service:

MACHINE IDENTIFICATION:

State the model and serial number, located on the plate in the Operator’s Cab.

The final six digits of the serial number areshown on a plate on the outside front of theoperator’s cab for convenient access.

REF. PART.NO. DESCRIPTION QTY. 1 707 6594 Gear ..................................................... 1

PART IDENTIFICATION:

State the part number, description andquantity required. Do not use the item number.Avoid using the words “Pairs” or “Sets”.

SHIPPING INSTRUCTIONS:

State the invoicing address. Unless otherwisespecified, invoices will be mailed to theshipping address.

State the correct shipping address and themeans of shipment: parcel post, air mail,air freight, UPS, bus, etc.

INVOICE TO:Mid State EquipmentMilwaukee, WI

SHIP TO:Ace Construction Co.Madison, WI

USING THIS PARTS BOOK

This Parts Manual has been designed for optimumease of reading and is the key to Customer-Distributor-Factory communication. Genuine replacement parts, along with interchangeable product improvements as they become available, will keep your machine in a reliable and productive condition.

The following instructions describe the features of the manual and how to use it effectively.

Use this manual also as a supplement to the Operator’s Manual and Maintenance Manual when performing service procedures on the machine.

The PARTS GROUP INDEX shows the functional arrangement of associated parts for the machine. A group number identifies the same group of parts regardless of model (Group 25 is always the hydraulic system). The groups which apply to the machine are listed in numerical order. A letter suffix to a group number, 25A, is used for variable or optional parts groups.

PAGE NUMBERS are in numerical sequence within each parts group. The first number is the group number and the second number is the numerical sequence number. Letter suffixes are used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2B, 1.3, etc.).

EXPLODED VIEW ILLUSTRATIONS show the relationship of assembled parts. The illustrations are keyed to an accompanying parts list on the same page or on the facing page and are positioned for ease in reading the manual.

This manual lists serviceable parts for EVERY machine built of this model designation. Serial numbers are used to identify parts when a product improvement is made or an alternate component is used. KNOW THE SERIAL NUMBER OF YOUR MACHINE before searching for replacement parts.

IMPORTANT

LOCATING INDIVIDUAL PARTS

1. Turn to the PARTS GROUP INDEX and find the general area of the part inquestion. (Example:Seat would be found in “Operator’s Cab & Machinery Housing” Group 27).

2. Refer to the partsgroup and check to see if a subsequent letter-designated group is used.Check the title block on the pages to determine the application of the group to your particularmachine.

3. Major assemblies are shown at the beginning of each group with page references to component partsbreakdowns on the pages which follow. Briefly skim through the group to familiarizeyourself with theinformation included in it. Locate the illustration and parts list which pertain to the assembly or partyou desire. Compare the serial number of your machine to those which may appear on the page to besure you are ordering the correct part.

4. Item numbers on the illustration correspond to those in the parts list. Parts not shown with an itemnumber are the same as identical or symmetrical parts with an item number. Parts keyed with anasterisk or other symbol are included in a repair kit. If no part number is shown, these parts cannot beordered separately.

5. Quantities are shown as required per component assembly unless otherwise noted.

6. If an assembly is listed without any serviceable parts, it must be ordered complete. Serviceableparts of components are listed under the component part or a subsequent page as indicated.

7. All hardware shown without the size listed after the noun name is specially made for the particularapplication and must not be substituted with standard hardware.

39110’ BOOM 39AOFFSETTABLE JIB

2 CARRIER FRAME, FUEL TANK2.1) Frame, Fenders, Decks2.2) Frame, Fenders, Decks2.3) Rear Axle Assembly2.4) Rear Axle Assembly2.5) Front Axle Assembly2.6) Fuel Tank 80 gal2.7) Hydraulic Axle Lock-Out2.8) Hydraulic Axle Lock-Out2.9) Axle Lock-Out Cylinder2.10) Pintle Hook

3 OUTRIGGERS3.1) Outrigger Assembly3.2) Outrigger Beam Assembly3.3) Outrigger Jack Cylinder3.4) Outrigger Extend Cylinder3.5) Outrigger Valve (Selector)3.6) Outrigger Pads

5 CARRIER AXLES & WHEELS5.1) Planetary Axles5.2) Planetary Axles (Housing Assy.)5.3) Planetary Axles Brakes (Axletech)5.4) Parking Brake5.5) Hub & Shaft Group5.6) Hub & Shaft Group5.7) Hub & Shaft Group5.8) Wheels & Tires5.9) Caliper Assembly

6 CARRIER ENGINE (CUMMINS)6.1) Engine Installation (Cummins)6.2) Engine Installation (Cummins)6.3) Engine Installation (Cummins)6.4) Engine Installation (Cummins)6.5) Engine Installation (Cummins)6.6) Engine Installation (Cummins)6.7) Engine Installation (Cooling Assembly)6.8) Engine Installation (Cooling Assembly)6.9) Engine Installation (Cooling Assembly)6.10) Engine Installation (Cooling Assembly)

7 TRANSMISSION7.1) Transmission (Dana)7.2) Converter Group7.3) Converter Group7.4) Converter & Transmission Case7.5) Convertor & Transmission Case7.6) Clutch Group, Rev, 3rd, Forward & 2nd7.7) Clutch Group, Rev, 3rd, Forward & 2nd7.8) Clutch Group, 1st7.9) Clutch Group, 1st7.10) Pressure Valve, Pump & Oil Filter7.11) Pressure Valve, Pump & Oil Filter7.12) Control Valve7.13) Pump Adapter7.14) Pump Disconnect7.15) Drive Plate Group

PARTS GROUPS9 DRIVE SHAFTS

9.1) Drive Shafts10 BRAKES

10.1) Brake Line System10.2) Brake Line System10.3) Brake Line System10.4) Air Supply Assembly 10.5) Air Supply Assembly10.6) Air Brake Kit10.7) Air Brake Kit

11 STEERING11.1) Steering System11.2) Steering Control Unit11.3) Steering Cylinder - Front11.4) Steering Cylinder - Rear11.5) Steering Type Selector Valve Hydraulics11.6) Steering Valve

12 SUPERSTRUCTURE12.1) Superstructure12.2) Swing Bearing

13 COUNTERWEIGHT13.1) Counterweight

22 SWING SYSTEM22.1) Swing Drive, Braden22.2) Swing Reduction Unit, Braden22.3) Swing Motor, Eaton

24 PUMP DRIVE CASE24.1) Hydraulic Pumps24.2) Hydraulic Pump (Boom, Tele, Winch)24.3) Hydraulic Pump (Swing, Steering & Outriggers)

RT500-1

11/2009

25 HYDRAULIC SYSTEM25.1) Lower Hydraulics Hydraulic Reservoir25.2) Lower Hydraulics Hydraulic Reservoir25.3) Lower Hydraulics Diverter Valve25.4) Lower Hydraulic Assembly25.5) Lower Hydraulic Assembly25.6) Lower Hydraulics Outrigger Valves25.7) Lower Hydraulics Outrigger Valves25.8) Lower Hydraulics Outrigger Valves25.9) Lower Hydraulics Outrigger Valves25.10) Upper Hydraulics25.11) Upper Hydraulics25.12) Upper Hydraulics25.13) Upper Hydraulics25.14) Upper Hydraulics Winch Valve25.15) Upper Hydraulics Boom Valve (Front)25.16) Upper Hydraulics Boom Valve (Rear)25.17) Upper Hydraulics Cab25.18) Priority Valve25.19) Swing Drive25.20) Upper Hydraulics Swing Valve25.21) Hold Valve, Boom25.22) Upper Hydraulics Relief Valve25.23) Upper Hydraulics Pressure Reducer Valve25.24) Upper Hydraulics Winch Hydraulics25.25) Center Swivel Assembly (Upper)25.26) Center Swivel Assembly (Lower)25.27) Rotary Manifold25.28) Upper Hydraulic Assembly Extend Cylinder25.29) Remote Transmission Filter

27 OPERATOR’S CAB & MACHINERY HOUSING27.1) Operator’s Cab27.2) Operator’s Cab27.3) Operator’s Cab27.4) Operator’s Cab27.5) Operator’s Cab27.6) Operator’s Cab27.7) Operator’s Cab27.8) Operator’s Cab, Door27.9) Operator’s Cab, Front Windshield27.10) Operator’s Cab, Roof Hatch27.11) Crane Cab Cableway Assembly27.12) Operator’s Seat27.13) Engine Housing27.14) Operator’s Cab Wipers27.15) Operator’s Cab Wipers

PARTS GROUPS28 OPERATOR’S CONTROLS

28.1) Transmission Shifter Control28.2) Directional Signal Control28.3) Swing Brake Control28.4) Swing Brake Control28.5) 360 deg. House Lock28.6) Cab Throttle Control28.7) Cab Throttle Control28.8) Arm Module Assemblies28.9) Boom Control28.10) Control Module

29 TOOLS, PAINT, LUBRICANTS29.1) Hydraulic O-Rings & Clamps29.2) Clamps

30 MARKING30.1) Marking Decals30.2) Marking Decals30.3) Marking Decals30.4) Marking Decals

31 HEATER31.1) Diesel Heater & Defroster Hunter DH22-15A31.2) Heater / AC Installation Upper31.3) Heater / AC Kenway LRCR00431.4) Hydraulic A/C (Kenway) And LP Heater (Suburban)31.5) Hydraulic A/C (Kenway) And LP Heater (Suburban)31.6) Combination Of HYD Heater Hydraulic AC & LP Heater31.7) Combination Of HYD Heater Hydraulic AC & LP Heater31.8) No Heater Includes Cover31.9) Schematic, Electrical Air And Oil Heat

System 31.10) Schematic, Oil Heat

Model 9057 Effective 1/08 31A HEATER

31A.1) Propane Heater (Suburban)31A.2) Propane Heater (Suburban)31A.3) Propane Heater (Suburban)31A.4) Propane Heater (Suburban)31A.5) Propane Heater (Suburban)

RT500-1

11/2009

PARTS GROUPSRT500-1

11/2009

40 HYDRAULIC WINCH40.1) Winch Valve40.2) Winch Motor40.3) Winch Motor40.4) Hydraulic Winch (Braden)40.5) Hydraulic Winch (Braden)40.6) Winch Cable Roller

40A ATTACHMENT OPTIONS40A.1) Auxiliary Winch40A.2) Auxiliary Winch Valve40A.3) Auxiliary Boom Head Sheave40A.4) Anti-Two Auxiliary Sheave

44 HOOK BLOCKS, BALLS44.1) Hook Block, 3 Sheave / 30 Ton44.2) Hook Block, 4 Sheave / 30 Ton44.3) Hook Block, 4 Sheave / 40 Ton44.4) Hook Block, 5 Sheave / 55 Ton44.5) Hook Block, 6 Sheave / 50 Ton44.6) Overhaul Ball, 240# / 250#

45 WIRE ROPE, PENDANTS, REEVING45.1) Wire Rope

51 OPERATOR CAB51.1) Operator’s Cab Lights and Safety Devices

52 RATED CAPACITY INDICATOR (RCI 510)52.1) Greer RCI 510 RCI Assembly52.2) Greer RCI 510 RCI Assembly52.3) Greer RCI 510 Computer52.4) Greer RCI 510 Reel

54 FILTERS54.1) Filter Kit

55 RECOMMENDED SPARE PARTS54.1) Recommended Spare Parts List

56 OPTIONAL56.1) 3RD Wrap Indicator

33 ELECTRICAL SYSTEM33.1) Dash Assembly33.2) Dash Assembly33.3) Battery Assembly33.4) Battery Assembly33.5) Collector Ring33.6) Circuit Breaker33.7) Electrical System Lights & Relay Panel33.8) Electrical System Lights & Relay Panel33.9) Electrical System Lights & Relay Panel33.10) Axle Centering Light Assembly33.11) Optional Lights33.12) Fuses33.13) Wire Harnesses33.14) Electrical Schematic Lower33.15) Electrical Schematic Lower33.16) Electrical Schematic Lower33.17) Electrical Schematic Lower33.18) Electrical Schematic Upper33.19) Electrical Schematic Upper33.20) Electrical Schematic Upper33.21) Electrical Schematic Upper33.22) Electrical Schematic Upper33.23) Ladder Schematic33.24) Ladder Schematic33.25) Ladder Schematic33.26) Ladder Schematic

39 HYDRAULIC TELESCOPING BOOM39.1) 110’ Boom39.2) 110’ Boom39.3) 110’ Boom39.4) 110’ Boom39.5) 110’ Boom39.6) 110’ Boom39.7) 110’ Boom39.8) 110’ Boom Extend Cylinder39.9) 110’ Boom Hold Valve39.10) 110’ Boom Hoist Cylinder

39A JIBS39A.1) Offsettable Jib Assembly (33’ - 57’)39A.2) Offsettable Jib Assembly (32’)39A.3) Jib Stowage Assembly37A.4) Jib Stowage Assembly37A.5) Jib Stowage Assembly37A.6) Jib Stowage Assembly39A.7) Anti-Two Block Jibs39A.8) Anti-Two Block Jibs

2Revised 11-2009

RT500-1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

PAGE

MODEL:

DATE: GROUP

FRAME, FENDERS, DECKS2.1

SEE PAGE 2.2

2A

13

12

10, 11, 9

14

4, 3

17

5 4, 3

2, 8, 7

6

1A

15, 1

16

2RT500-1

PAGE

MODEL:

DATE: GROUP

FRAME, FENDERS, DECKS2.2

SEE PAGE 2.1

Revised 11-2009

REF PART NO. DESCRIPTION QTY

723A0019 Fender And Deck Assembly (Items 1-17)

1 1205-67 Nut, Lock ....................................................................................82 1209-6 Washer, 1/2 STD ........................................................................243 1200-29 Capscrew, 5/16 X 0.75 ...............................................................64 1209-3 Washer, 5/16 STD ......................................................................65 723 0020 Deck, Rear..................................................................................16 710A0647 Fender ASSY..............................................................................47 1200-95 Capscrew,1/2 X 1.0 ....................................................................248 1210-26 Lockwasher, 1/2 MED ................................................................249 1200-59 Capscrew, 3/8X1.00 ...................................................................410 1205-36 Nut, 3/8 .......................................................................................411 1210-20 Washer,Lock 3/8.........................................................................412 706 9604 Mirror ..........................................................................................213 709 6374 Bracket .......................................................................................214 1222-220 Plug ............................................................................................1615 1200-100 Capscrew 1/2 X 1.50 ..................................................................816 713F0134 Step ............................................................................................417 710A0603 Deck, Front ASS'Y......................................................................1


723A0097 Frame Assembly W/Outrigger Beams (Items 1A-2A)

1A 723F0005 Frame .........................................................................................12A Group 3 Outrigger Beam Assembly..........................................................1


2RT500-1

PAGE

MODEL:

DATE: GROUP

2.3

Revised 11-2009REAR AXLE ASSEMBLY

SEE PAGE 2.4

A

A

SECTION A - A

1

8, 97

63, 4, 5

2

8, 97

27

14

12, 1315

117

278, 9

6

7

8, 9

26

10

25

15

8, 12

22

24

23

21

2019

1617

10

18



710A0405 Rear Axle Assembly (Items 1-27)

1 725 0067 Axle Assembly ............................................................................12 710F0353 Bracket, Axle ..............................................................................13 1209-70 Washer, Hard, 1.00 ....................................................................164 1203-276 Capscrew,1.00-8X 10.50 ............................................................85 1205-197 Nut, 1.00-8..................................................................................86 710 0645 Cylinder, STEER ........................................................................27 710F0412 Pin ..............................................................................................48 1209-29 Washer 0.50 ...............................................................................89 1200-95 Capscrew 0.50-13X 1.00 ............................................................410 1213-1 Zerk, Straight ..............................................................................211 707F4532 Pin, Axle Pivot ............................................................................112 1200-100 Capscrew,0.50-13X 1.50 ............................................................413 200B0004-103 Spacer ........................................................................................214 706 9564 Plate ...........................................................................................115 1213-3 Zerk , 45 .....................................................................................416 709 5450 Sleeve.........................................................................................117 707 4332 Bushing.......................................................................................118 1208-59 Bushing, MACH. .........................................................................819 709 5648 Driveshaft ...................................................................................120 310 2860 Capscrew 0.50UNFx2.00 G8......................................................421 1219-470 Adapter, 90 .................................................................................222 707 4077-40 Hose PER B/P ............................................................................223 707 4078-62 Hose PER B/P ............................................................................124 1219-768 Tee .............................................................................................225 707 4078-43 Hose PER B/P ............................................................................126 1219-688 Reducer ......................................................................................227 1213-6 Zerk, 90° .....................................................................................2

SEE PAGE 2.3

2RT500-1

PAGE

MODEL:

DATE: GROUP

2.4

Revised 11-2009REAR AXLE ASSEMBLY


2RT500-1

PAGE

MODEL:

DATE: GROUP

FRONT AXLE ASSEMBLY2.5

Revised 11-2009


710A0406 Front Axle Assembly (Items 1 - 29)

1 720 0539 Front Axle Assembly.....................................12 710F0412 Pin Assembly (STR.CYL) .............................43 1200-95 Capscrew (1/2-13X1)....................................44 1209-29 Flat Washer (0.50)........................................45 710 0646 Front STRG. CYL. ........................................26 1213-1 STRT. Grease FITTG. ..................................27 710A0409 Park BRK. Actuator ......................................18 1209-8 Flat Washer (0.625)......................................29 1205-90 Nut, Elastic Stop ...........................................210 1205-85 Nut, Jam (0.625)...........................................111 710 0410 Yoke .............................................................112 1200-65 Capscrew(0.375-16X1.75)............................113 1205-45 Nut, Elastic Stop ...........................................114 710A0396 Drive Shaft Rear ...........................................1


15 1200-98 Capscrew (0.5-13X1.25).............................. 216 1209-6 Plain Washer (0.50) ..................................... 417 340 2728 Nut, Lock (0.5-13) ........................................ 218 1200-282 Capscrew (1-8X4.00)................................... 819 1209-70 Plain Washer ............................................... 1620 1205-197 Nut, Lock...................................................... 821 709 6606 Drive Shaft ................................................... 122 707 4078-56 Hose Assembly............................................ 123 707 4078-122 Hose Assembly............................................ 124 1219-470 90° Adapter.................................................. 425 1219-800 Tee............................................................... 226 1240-53 Clamp .......................................................... 227 1209-4 Washer ........................................................ 228 1205-43 Lock Nut (0.375-16) ..................................... 229 707 4077-24 Hose Assembly............................................ 2

18, 19, 20

21

15, 16, 17

14

28, 27, 26

13, 4252962524

12, 13

22

7

8, 9

23

A A

10 11

SECTION A - A


2RT500-1

PAGE

MODEL:

DATE: GROUP

FUEL TANK80 Gallon

2.6

Revised 11-2009


721A0143 Fuel Tank Assembly (80 Gallon)

1 721 0374 Fuel Tank 80 GAL ........................................12 1245-42 Sending Unit .................................................13 1200-57 Capscrew 3/8 X 3/4 ......................................44 1205-36 Nut 3/8 ..........................................................45 1209-4 Washer,Flat 3/8 ............................................66 1200-95 Capscrew 1/2 X 1 .........................................47 1209-6 Washer,Flat 1/2 ............................................4


8 1233-1 Screw Machine ............................................ 59 713F0144 Step,RES/Fuel ............................................. 110 1239-44 Gasket ......................................................... 111 1219-815 Adapter 8-8 .................................................. 112 1219-775 Adapter 8-6 .................................................. 113 1200-59 Capscrew 3/8 X 1 ........................................ 214 12507-27 Hose ............................................................ 115 435 6401-6 Sleeve.......................................................... 116 445 2406 Strap ............................................................ 2

1

10, 8, 2

11

7, 6

12

14

5, 13

15, 16

3, 4, 5

9


2RT500-1

PAGE

MODEL:

DATE: GROUP

HYDRAULIC AXLE LOCK-OUT2.7

Revised 11-2009

SEE PAGE 2.8

1

1

7

6

15

3, 5, 8

9, 10

2, 22

3, 5, 8

11, 4, 23181519

12

21, 20, 16, 17

13 14


2RT500-1

PAGE

MODEL:

DATE: GROUP

HYDRAULIC AXLE LOCK-OUT2.8

Revised 11-2009


709A5963 Axle Lockout Assembly (Items 1-23)

1 707 4952 Cylinder ......................................................................................22 708F2844 Pin ..............................................................................................23 1210-20 Washer, Lock..............................................................................44 1205-45 Locknut 3/8”................................................................................105 1209-4 Flatwasher 3/8”...........................................................................76 12019-332 Bleed Screw ...............................................................................27 362 4004 Plug ............................................................................................28 1200-59 HHCS 3/8” ..................................................................................49 F37562 Pin ..............................................................................................210 1213-3 Zerk ............................................................................................211 200B2007-6 Clamp Support............................................................................612 707 4495-95 Hose ...........................................................................................113 709 5791-49 Hose ...........................................................................................114 707 4495-108 Hose ...........................................................................................115 375 1406 Elbow..........................................................................................416 1200-13 HHCS 0.25-20 X 2.25.................................................................217 707 4783 Strap ...........................................................................................118 12019-304 Adapter .......................................................................................119 430 8844 Valve...........................................................................................120 1209-44 Washer, Flat ...............................................................................621 1210-14 Washer, Lock..............................................................................222 1213-1 Zerk ............................................................................................223 085 113 24 Washer, Flat ...............................................................................6

SEE PAGE 2.7


2Revised 2-2005

RT500-1

PAGE

MODEL:

DATE: GROUP

AXLE LOCK-OUT CYLINDER2.9

REF PART NO. DESCRIPTION QTY.

707 4952 Cylinder, Axle Lock (Fisher Goldstar)... 2

218917 Kit, Seal ................................................ 1(Includes Items 10 Through15)

1 218920 Wear RIng .......................................... 1 2 218921 PSP Seal............................................ 1 3 218922 Back-Up ............................................. 2 4 218923 O-Ring................................................ 1 5 218924 O-Ring................................................ 1 6 218925 Back-Up ............................................. 1 7 218926 Wear RIng .......................................... 1 8 218927 U-Cup................................................. 1 9 218928 Rod Wiper .......................................... 110 218929 Locknut............................................... 111 218930 Piston ................................................. 112 218931 Barrel Assembly ................................. 113 218932 Rod Assembly .................................... 114 218933 Breather ............................................. 115 218934 Internal Head...................................... 1

707 4952

1 2 11 12 13 14 5 6 15

987

10

343


2Revised 2-2005

RT500-1

PAGE

MODEL:

DATE: GROUP

PINTLE HOOK2.10


60235 Pintle Hook Assembly .......................... Opt(Includes Items 1 Through 3)

1 41101 Hook, Pintle .......................................... 1 2 41110 Bracket ................................................. 1 3 1200-103 Capscrew, 1/2F x 1 3/4 ........................ 4

1210-26 Lockwasher .......................................... 41205-59 Nut, 1/2F x 1......................................... 4


707A4535 Pintle Hook Assembly ...........................Opt(Includes Items 1 Through 3)

1 707 4536 Hook, Pintle...........................................1 2 707 4537 Washer..................................................1 3 1213-3 Zerk, Grease .........................................1


3100P57F2 Pintle Hook Assembly...........................Opt(Includes Items 1 Through 2)

1 8Z206 Coupler, Automatic Truck .....................1 2 0825M16065 Capscrew, M16 x 65.............................4

18Z2070D7 Washer .................................................42104M016 Nut, Hex M16........................................4

1

2

1

3

22 3 1


3RT500-1

PAGE

MODEL:

DATE: GROUP

OUTRIGGER ASSEMBLY3.1


1 Page 3.2 Beam Ass’y .......................................... 42 709 5673-15 Hose..................................................... 13 709 5673-11 Hose..................................................... 14 707 4078-19 Hose..................................................... 25 Page 3.6 Pad Ass’y ............................................. 46 1219-470 Elbow ................................................... 87 1219-441 Adapter................................................. 58 Page 3.5 Valve - 708 2210 .................................. 29 Page 3.5 Valve - 708 2211 .................................. 110* 709 6645 Tube ..................................................... 111* 709 6855 Tube ..................................................... 112* 709 6803 Tube ..................................................... 113 708 2095 Tube ..................................................... 214 1240-152 Clamp................................................... 20

1240-153 Nut........................................................ 101240-154 Plate, Cover.......................................... 101200-37 Capscrew, 5/16C x 1-3/4...................... 10


15* 1240-168 Clamp ................................................... 61240-157 Nut........................................................ 61240-170 Plate, Cover.......................................... 31200-7 Capscrew, 1/4C x 1-1/2........................ 6

16 1219-598 Reducer................................................ 217 708 2294 Tube ..................................................... 218 1219-628 Tee ....................................................... 219 1219-956 Tee, Swivel........................................... 220* 707 4078-66 Hose, -8................................................ 221* 707 4078-48 Hose ..................................................... 122* 707 4078-62 Hose ..................................................... 223* 1222-239 Cotter, Hair Pin..................................... 424 12389-15 Hose, Fire............................................. 425* 709 6804 Tube ..................................................... 1

TO DIVERTER VALVE(See Page 25.3)


13 14 1817 16

9

2

19

24

1

8

7

63

4

768

5

19

Revised 11-2009

* ITEMS 10, 11, 12, 15, 20, 21, 22, 23 & 25 ARE NOT SHOWN IN ILLUSTRATION

3Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

OUTRIGGER BEAM ASSEMBLY3.2

14

17

18

11, 10, 8, 9

22, 24, 2, 23

26

20, 21, 19

25

27

6

29

1

13, 12

24, 16, 3

4

28

26

15

7

12

30, 13

31, 32

33

29

VIEW OF THE END OF OUTRIGGER BOX


710A0561 Outrigger Beam Assembly (Items 1 - 34)

1 1219-441 Adapter .........................................................12 1240-143 Plate, Cover..................................................23 707 4009 U-Bolt............................................................14 707 4017 Bar ................................................................15* 707 4018 Clamp ...........................................................16 709 6531 Cylinder Extend ............................................17 1219-768 Tee ...............................................................18 1220-82 Ring, Snap....................................................29 1208-17 Bushing.........................................................110 1208-20 Bushing.........................................................211 709 7971 Pin ................................................................112 714 0611 Pad, Wear.....................................................113 1200-3 1/4 NC X 1.00 ...............................................114 12019-606 Adapter .........................................................215 716 0222-148 Hose .............................................................216 1210-17 5/16 Lock Washer.........................................1


17 709 7551 Cylinder, Jack .............................................. 118 1242-108 3/4-10NC X 2.25 GD8.................................. 419 1200-59 3/8 -16NC X 1.00 GD5................................. 420 706 4211 Clamp, Hose ................................................ 421 1205-45 3/8-16NC Lock Nut ...................................... 422 1240-227 Clamp .......................................................... 123 1200-43 5/16-18NC X 2.50 GD5................................ 124 1205-32 5/16-18NC Lock Nut .................................... 525 710F0567 Beam ........................................................... 126 365 1594 Clamp .......................................................... 227 709 6533 Tube............................................................. 128 709 6532 Tube............................................................. 129 706 8587 Pin................................................................ 130 1210-14 Washer, Lock 1/4......................................... 131 1205-34 Nut, Lock 5/16.............................................. 232 1200-41 Capscrew 5/16 X 2.25 ................................. 233 1208-17 Bushing, Machinery ..................................... 434* 723F0083 Pin................................................................ 1

*ITEMS (5 & 34) NOT SHOWN IN ILLUSTRATION


3Issued 7-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

OUTRIGGER JACK CYLINDER

3.3

709 7551-2


709 7551-2 Cylinder, Jack (Seabee) .........4[Standard] 22” Stroke

214236 Kit, Seal ..................................1 (Incl. Items 3,4,6,9,10,12,13, 15,18,20,22,25)

01 213746 Case .......................................1 02 213750 Locknut ...................................1 03 213761 Ring, Wear..............................1 04 213757 Seal Assembly ........................1 05 213748 Piston......................................1 06 213755 O-Ring ....................................1 07 213747 Rod .........................................1 08 213749 Head .......................................1 09 213753 O-Ring ....................................110 213754 Ring, Back-up .........................111 213763 Setscrew .................................112 213760 Bearing ...................................213 214243 Seal.........................................114 213762 Capscrew................................415 214244 Wiper ......................................116 213766 Elbow ......................................217 213769 Tube Assembly .......................118 213764 Cotter Pin................................119 213765 Plug.........................................120 213758 O-Ring ....................................121 213768 Cartridge, Valve ......................122 213756 Backup RIng ...........................223 213767 Cartridge, Valve ......................124 213770 Valve, Block ............................125 213759 O-Ring ....................................2

1423

2519

218

3 204

5 717

16 8109

12 11

1315

241 6

22

21


3Issued 7-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

OUTRIGGER EXTEND CYLINDER3.4

709 6531


709 6531 Cylinder, Extend....................................4(Includes Items 1 Through 12)

208910 Kit, Seal.................................................4(includes Items 2,4,7,8,10,11,12)

1 207123 Locknut .................................................1 2 208900 Seal, Piston...........................................2 3 208901 Piston ....................................................1 4 207126 O-Ring...................................................1 5 211591 Rod .......................................................1 6 208903 Head .....................................................1 7 208904 O-Ring...................................................1 8 208905 Back-Up ................................................1 9 211592 Barrel ....................................................110 208907 Lockwire................................................111 208908 Wiper.....................................................112 208909 Seal, Rod ..............................................1

1 2 3 4 5 6 7 8 9 10 11 12


3Issued 7-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

OUTRIGGER VALVESelector

3.5

708 2210


A 708 2210 Valve Ass’y ...........................................229475 Section................................................. 4205149 Kit, Mounting........................................ 2

B 708 2211 Valve Ass’y ...........................................129476 Section................................................. 1200900 Kit, Mounting........................................ 1

C 1219-860 Plug w/O-Ring ...................................... 31218-144 O-Ring ................................................. 3

D 1219-624 Plug w/O-Ring ...................................... 31218-34 O-Ring ................................................. 3

A29309 Kit, Seal ................................................ 5 (Includes Items marked with Asterisk * for one section)

Quantities for Items 1 thru 23 for one section

1 Body & Spool Ass’y .............................. 1 3 26841 Washer ................................................. 1 4 29620 Spring ................................................... 1 5 26843 Solenoid, Less Coil............................... 1

(Incl. Items 6 thru 21) 6 26808 Plate, End ............................................. 2 7 29595 Screw.................................................... 8 8 29596 Case ..................................................... 2 9 26802 Spring ................................................... 210 29597 Sleeve, Outer........................................ 211 29598 Sleeve, Inner ........................................ 212 29599 Guide, Push Pin.................................... 213 * 29311 O-Ring .................................................. 214 29624 Pin, Push .............................................. 215 * 29310 Ring, Quad ...........................................216 29602 Cone, Female ....................................... 217 * 29311 O-Ring .................................................. 218 * 29312 O-Ring .................................................. 219 29603 Pin, Push .............................................. 220 29605 Plunger ................................................. 221 29607 Tube, Guide.......................................... 222 24263 Coil ....................................................... 223 23291 O-Ring .................................................. 1

29627 O-Ring .................................................. 1

A B

CD

Torque to 300 In. Lbs.

18 17 16 19 2021

2256 7

15

13

1412

81091143123


3RT500-1

PAGE

MODEL:

DATE: GROUP

OUTRIGGER PADS

3.6

1

Page 3.1

Revised 11-2009


720A0371 Pad Assembly, Aluminum

1 718 0751 Pad, Outrigger................................................. 418Z2279D3 Washer, Rubber 1.15ID X 3OD X 0.38T......... 819Z286D2 Pin Snapper 0.250"DIA X 2.000" .................. 8


5Issued 7-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

PLANETARY AXLES5.1

REF. PART.NO. DESCRIPTION QTY.

710 0319 Front Planetary Axle................................. 1

710 0320 Rear Planetary Axle ................................. 1

1 220349 Housing Group - Front ............................. 1220350 Housing Group - Rear .............................. 1

2 217274 Differential Carrier Assembly - Front ....... 1217287 Differential Carrier Assembly - Rear........ 1

3 217288 Hub & Shaft Group - Front ....................... 1217290 Hub & Shaft Group - Rear ........................ 1

4 217388 Brake Group............................................. 8

2

1 43

WHEELS & TIRES(See Page 5.8)


5Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

5.2


1

2

3

* ITEMS 4 TO 19 ARE NOT SHOWN IN ILLUSTRATION


220349 Housing Group - Front Axle220350 Housing Group - Rear Axle

1 220351 Breather Assy ......................................................... 12 220352 Washer ................................................................... 143 220353 0.50-20 2B Nut ....................................................... 144* 220354 HSG ASSY-Axle,With Studs ................................... 15* 220355 HSG-Axle,FIN......................................................... 16* 220356 Stud ........................................................................ 107* 220357 Stud ........................................................................ 48* 220358 LOCTITE 277 Red.................................................. 19* 220359 Plug-Expansion ...................................................... 410* 220360 Weld Rod/Wire (OZS)............................................. 111* 220361 Bushing................................................................... 412* 220362 Bushing- Spindle/ Housing ..................................... 213* 220363 Seal ASSY-Oil ........................................................ 214* 220364 Plug ........................................................................ 115* 220365 Permatex (OZS) ..................................................... 0.116* 220366 Plug-Fill/Drain Magnetic ......................................... 117* 220367 Permatex (OZS) ..................................................... 0.118* 220368 Silastic .................................................................... 219* 220369 Permatex (OZS) ..................................................... 0.1

PLANETARY AXLES

5RT500-1

PAGE

MODEL:

DATE: GROUP

PLANETARY AXLES BRAKESAxletech

5.3



220370 Brake Assembly

1 220371 Spider-brake,fin.................................... 12 220372 Spider-brake,rough .............................. 13 220373 Pin ........................................................ 24 220374 Adjuster ................................................ 25 220375 Wheel-star............................................ 26 220376 Clip ....................................................... 27 220377 #10-32UNF-2AX.50/.50 HHCS ............ 28 220378 Washer-lock ......................................... 29 220379 Cylinder ASSY-Wheel .......................... 210 220380 HSG-Wheel CYL,Fin. ........................... 211 220381 HSG-Wheel CYL,Rough ...................... 212 220382 Piston ................................................... 413 220383 Cup-Brake CYL .................................... 414 220384 Spring ASSY-Coil................................. 215 220385 Spring-return ........................................ 216 220386 Retainer,fin........................................... 417 220387 Boot...................................................... 418 220388 Rod-push.............................................. 4


19 220389 Seat-tube ..............................................420 220390 Protector ...............................................421 220391 .31-18UNCX.75/.75 HHCS ...................422 220392 Washer-lock..........................................423 220393 Pin-brake Shoe Anchor.........................224 220394 Shoe ASSY-Brake,fin. ..........................225 220395 .50-20UNF-2AX2.00/1.25 HHCS ..........226 220396 Spacer ..................................................227 220397 .52X1.38X.12 WSHR ............................428 220398 .50-20 UNF-2B NUT .............................229 220399 Spring-return.........................................230 220400 Spring-return.........................................231 220401 Cotter ....................................................232 220402 .44-24UNF-2AX1.19/.80 Bleeder ..........133 220403 Tube ASSY-HYD Brake........................134 220404 Tube,fin. ................................................135 220405 Fitting-connector ...................................2

ITEMS 1 TO 35 ARE NOT SHOWN IN ILLUSTRATION

Revised 11-2009

5RT500-1

PAGE

MODEL:

DATE: GROUP

PARKING BRAKE5.4


Revised 11-2009

SEE PAGE 5.5

LIMITED SLIPDIFFERENTIAL

1

2

3

4

5

6

7

7

7

8

9

10

11

12

13

14

15

16

5RT500-1

PAGE

MODEL:

DATE: GROUP

5.5


Revised 11-2009


220430 Carrier Assembly, Differential-Front220431 Carrier Assembly, Differential-Rear

1 220432 Seal ASSY-Oil...................................... 12 220433 Ring-BRG ADJ,Fin. .............................. 13 220434 Case-DIFF,Flange Half,Fin. ................. 14 220435 Washer-Thrust ..................................... 45 220436 Pinion-DIFF,Fin. ................................... 46 220437 Spider-DIFF,Fin.................................... 17 220438 Gear-DIFF Side.................................... 28 220439 Case-DIFF,Plain Half,Fin. .................... 19 220440 Ring-BRG ADJ,Fin. .............................. 110 220441 Gear & Pinion ASSY ............................ 111 220442 CARR-DIFF, & Cap ASSY ................... 112 220443 Snap-Ring E 34.65X1.57 CS ............... 113 220444 Bearing-Roller ...................................... 114 220445 Kit-Service Shim/Spacer ...................... 115 220446 Yoke ASSY-Companion....................... 116 220447 Cage ASSY-Pinion............................... 117* 220448 Plug 3/4................................................ 118* 220449 LOCTITE 17430................................... 0.119* 220450 Shim-.003............................................. 120* 220451 Shim-.005............................................. 321* 220452 Shim-.010............................................. 222* 220453 Cup-Bearing......................................... 123* 220454 Cotter ................................................... 124* 220455 Cup-Bearing......................................... 125* 220456 Cotter ................................................... 126* 220457 0.75-16UNFX3.62/2.93 SS .................. 127* 220458 0.75-16 2B Nut ..................................... 128* 220459 Name Plate -Generic Commercial ....... 129* 220460 Name Plate - Blank .............................. 130* 220461 Screw ................................................... 231* 220462 Cone-Bearing....................................... 1


32* 220463 Shim PAC 2203A547 Thru H1022........033* 220464 Cone-Bearing........................................134* 220465 Cage-Pinion ..........................................135* 220466 Cup-Bearing..........................................236* 220467 Cover ASSY..........................................137* 220468 Cover,Fin. .............................................138* 220469 Permatex (OZS)....................................139* 220470 Gasket ..................................................140* 220471 Washer-Flat ..........................................141* 220472 0.44-14UNCX1.75/1.13 HHCS .............842* 220473 Gear & Pinion ASSY.............................143* 220474 Pinion-Bevel,Fin....................................144* 220475 Gear-Bevel,Fin......................................145* 220476 1.00-20UNEF-2B Nut ...........................146* 220477 Case-DIFF, & Nest ASSY.....................147* 220478 Case ASSY-DIFF..................................148* 220479 0.50-13UNCX2.25/1.50 12FHCS..........449* 220480 0.50-13UNCX3.00/1.50 12FHCS..........850* 220481 Kit-DIFF ................................................151* 220482 2.35X3.75X.06 WSHR..........................252* 220483 Lubricant (OZS) ....................................353* 220484 Cone-Bearing........................................154* 220485 Cone-Bearing........................................155* 220486 Kit-MISC Hardware...............................156* 220487 0.50-20UNFX1.75/1.00 SHCS..............1257* 220488 0.53X.88X.09 WSHR............................1258* 220489 0.50-20 2B Nut......................................1259* 220490 Protector-Shipping ................................160* 220491 Yoke-Drive,Fin. .....................................161* 220492 Deflector ...............................................1

SEE PAGE 5.4

* ITEMS 17 TO 61 ARE NOT SHOWN IN ILLUSTRATION

PARKING BRAKE

5RT500-1

PAGE

MODEL:

DATE: GROUP

HUB & SHAFT GROUP5.6


59

60

53

61

61

46, 47

58

49

57

55

5453

52

52

53

54

53

5044

4342

4140

39

38

37

SEE PAGE 5.8

Revised 11-2009

ALTERNATETAPPERDROLLERBEARINGPINDESIGN

ALTERNATE SPINDLELOCK NUT DESIGNS:

NYLONCOATEDPINDESIGN

NEEDLEBEARINGPINDESIGN

TAPEREDROLLERBEARINGPINDESIGN

SEEPAGE 5.6

5RT500-1

PAGE

MODEL:

DATE: GROUP

5.7

SEE PAGE 5.8


19

23, 2425, 26

2122

35

59

33

3634

3228

27

Revised 11-2009

NOTE:CERTAIN B/M’SINCLUDE INTEGRALHUB-DRUM ORHUB-DRIVERDESIGNS(NOT SHOWN)IN THESE DESIGNSAND RELATED HARDWARE

NOTE:ALTERNATE HUBDESIGN UTILIZES SINGLE BOLTPATTERN FOR SPIDER AND RIMCLAMP ASSEMBLY

IN THESE DESIGNSOMIT # 220314 &UTILIZE # 220339

ARE OMITTED

SEEPAGE 5.5

HUB & SHAFT GROUP

5RT500-1

PAGE

MODEL:

DATE: GROUP

5.8

SEE PAGES 5.6, 5.7



220278 Hub & Shaft Group - Front220279 Hub & Shaft Group - Rear

1* 220280 Knuckle - Steering, Fin,Right Hand - Front................................ 1Knuckle - Steering, Fin,Left Hand - Rear................................... 1

2* 220281 0.88-14UNF - 2A x 3.00/3.00 SS ......... 23* 220282 0.88-14 3B Nut ..................................... 24* 220283 Knuckle - Steering, Fin,

Left Hand - Front .................................. 1Knuckle - Steering, Fin,Right Hand - Rear ................................ 1

5* 220284 Cap & Pin, Lower ................................. 26* 220285 Washer - Thrust, Lower........................ 27* 220286 Shim -0.003.......................................... 128* 220287 Shim -0.005.......................................... 89* 220288 Shim -0.020.......................................... 410* 220289 0.88-14UNF x 2.00/2.00 HHCS............ 1611* 220290 Fitting Assembly - Grease.................... 412* 220291 Fitting - Grease .................................... 413* 220292 Cap....................................................... 814* 220293 Cap & Pin, Upper ................................. 215* 220294 Joint Assembly - universal ................... 216* 220295 Kit - Center Parts.................................. 217* 220296 Shaft - Universal Joint Outer ................ 218* 220297 Shaft - Universal Joint Inner................. 219 220298 Spindle Assembly................................. 220* 220299 Spindle, Fin. ......................................... 221 220300 Bushing ................................................ 222 220301 Seal Assemby - Oil 2.25x2.996x0.433 . 223 220302 0.59 x 1.03 x 0.12 Washer ................... 2024 220303 0.66 x 0.94 x 0.09 Washer ................... 1625 220304 0.56 - 12UNC x 2.25/1.38 HHCS ......... 2026 220305 0.56-12UNC - 2A x 2.25/1.63 SHCS.... 1627 220306 Seal Assembly - oil 5.62x7.19x0.92 ..... 228 220307 Cone - Bearing, Inner........................... 229* 220308 Protector - Shipping ............................. 2430* 220309 Hub Assembly - Service....................... 231* 220310 Hub & Cup Assembly ........................... 2


32 220311 Cup - Bearing, Inner .............................233 220312 Hub - Wheel, Fin. ..................................234 220313 Cup - Bearing, Outer.............................235 220314 0.75 - 10 x1.13/.75 - 16x1.20/2.75........2436 220315 Cone - Bearing, Outer...........................237 220316 Hub - Planetary Ring Gear, Fin.............238 220317 Gear - Planetary Ring, Fin. ...................239 220318 3.25 - 12UN - 3B Nut ............................240 220319 Washer - Lock.......................................241 220320 3.25 - 12UN -2B Nut .............................242 220321 Washer - Thrust ....................................243 220322 Gear - Planetary Sun, Fin. ....................244 220323 Ring - Snap...........................................245* 220324 Silastic ..................................................446 220325 Spider Assembly - planetary .................247 220326 Spider Assembly - planetary .................248* 220327 Spider - Planetary Gear, Fin. ................249 220328 Button - Thrust ......................................650 220329 Button - Thrust ......................................251* 220330 Permatex (OZS)....................................0.452 220331 Washer - Thrust, Inner ..........................653 220332 Gear - Spur, Fin. ...................................654 220333 Washer - Thrust, Outer .........................655 220334 Shaft Assembly - Pinion........................656* 220335 Shaft - Pinion, Planetary, Fin. ...............657 220336 Ring - O ................................................658 220337 0.38-16UNC - 3A x 0.50/.50 SS............659 220338 0.53 x 0.88 x 0.09 Washer ....................6060 220339 0.50-13UNC x 1.75/1.25 HHCS............6061 220340 Plug-Fill/Drain Magnetic........................262* 220341 Plug-Shipping .396/.267 .......................263* 220342 Rod Assembly - Tie...............................164* 220343 Rod Assembly - Clamp & Tie................165* 220344 End Assembly - Tie Rod .......................166* 220345 End Assembly - Tie Rod .......................167* 220346 1.25-12UNF-2B Nut ..............................268* 220347 Cotter ....................................................2

Revised 11-2009

* ITEMS (1 to 18), 20, (29 to 31), 45, 48, 51, 56, (62 to 68) ARE NOT SHOWN IN THE ILLUSTRATION

HUB & SHAFT GROUP

5Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

WHEELS & TIRES5.9


723A0095 Wheel & Tire 26.50 x 25 26PR

1 710A0249 Wheel & Tire 26.5 X 25.........................4 2 218953 Nut, 3/4-16 RH......................................92


5Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

CALIPER ASSEMBLY5.10


1 15 9 13

10

4

2

3

8

7

65

11

12


220348 Caliper Assembly

1 220263 Caliper-Disc Brake ................................12 220264 Backup Ring..........................................43 220265 Piston O-Ring........................................44 220266 Wiper Seal ............................................45 220267 Piston ...................................................46 220268 Piston Cap O Ring ................................27 220269 Piston Cap ............................................28 220270 Piston Cap Plug ....................................29 220271 Bleeder..................................................210 220272 Bleeder Protector ..................................211 220273 Brake Pad Assembly.............................212 220274 Pad Retainer Plate................................413 220275 Pad Retainer Plate Bolts.......................814 220276 Lubricant ...............................................115 220277 Label-Mineral Oil...................................1

6Revised: 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

ENGINE INSTALLATIONCummins

6.1

REF PART NO DESCRIPTION QTY 1 723A0099 Engine Installation

2 723 0098 Engine / Radiator Assembly

PUMPSGroup 24

TRANSMISSIONGroup 7

See Page 6.5

COOLING ASSEMBLYPage 6.7


6RT500-1

PAGE

MODEL:

DATE: GROUP


6.2

REF PART NO DESCRIPTION QTY

723A0099 Engine Installation (Cont.)

1 1240-103 Clamp....................................... 12 1200-59 Capscrew, 3/8" X 1" .................... 73 1200-63 HHCS, 3/8 NC X 1.50" ............. 14 711 F0363 Handle...................................... 15 12202-60 Tube, 0.25"............................... 26 724 0424-144 Air Hose, Steel ......................... 17 1210-20 Washer, 3/8" Lock .................... 68 709 5009-67 Hose Assembly ........................ 29 44Q1401D3 Connector, -4............................ 110 44Q1402D3 Elbow, -4 .................................. 111 1222-367 Sleeve ...................................... 141N12 1210-38 Washer, 3/4" Lock .................... 413 1200-188 HHCS, 3/4 -10 X 2.00" ............. 214 710F0364 Mount, Trans., L.H. .................. 115 12019-218 Elbow -16,-12........................... 116 1219-583 Adapter, 90o SW Nut, -12......... 117 719A0951 Shift Valve Assembly................ 118 1209-3 Washer, 5/16" Flat.................... 219 372 1526 Clamp....................................... 420 1240-155 Plate, Cover ............................. 421 1200-47 Capscrew, .31CX 3.00 ............. 222 1205-34 Nut, Lock .31C ......................... 2

1

4, 3, 2 5 2, 7 6

8

9 101112, 131416, 1517

18, 7, 2

19, 20, 21, 22

Revised: 11-2009


6RT500-1

PAGE

MODEL:

DATE: GROUP


6.3



1 1219-605 Adapter, -6 ....................................... 12 1245-191 Sender, Oil Temp ............................. 13 711 0399 Cap, Machined................................. 14 12019-179 Adapter, Tee..................................... 15 44Z341D5 Elbow, Street 3/4" ............................ 16 1203-303 Stud, M10 X 90 MM ......................... 47 0826M10055 HHCS, M10 X 55 ............................. 88 1204-50 Nut, M10-1.50 HEX.......................... 49 08531018 Washer, M10 Lock ........................... 1210 1200-66 HHCS, 3/8NF X1 3/4” ...................... 811 1240-129 Clamp, Half ...................................... 212 1240-155 Plate, Cover ..................................... 113 1200-39 HHCS, .31 X 2 ................................. 114 1240-153 Nut, Rail ........................................... 115 720 0443-57 Hose Assembly................................ 116 720 0443-74 Hose Assembly................................ 117 1240-47 Clamp .............................................. 318 376 1401 Adapter, 45o -16-12 ......................... 1


19 710 0342 Tube, Exhaust ..................................120 1200-59 Capscrew, 3/8" X 1" .........................421 1205-45 Nut, 3/8" ...........................................422 1210-20 Washer, 3/8" Lock ............................423 710 0090 Muffler ..............................................124 710 0341 Tube, Exhaust ..................................125 1222-204 Rain Cap ..........................................126 723 0098 Engine / Radiator .............................127 1219-555 Adapter, STR -16-12 ........................128 707 4526 Cable, Battery ..................................129 071 412 38 HHCS, M12 X 35 .............................130 08511324 Washer, M12 ....................................131 1210-26 Washer, 1/2" Lock ............................132 710F0359 Mount, Trans,. R.H...........................133 1210-38 Washer, 3/4" Lock ............................234 1200-188 HHCS, 3/4 -10 X 2.0” .......................235 710 0321 Transmission....................................136 720 0328 Sight Gage .......................................1

A

VIEW A

1

2

34 5

10, 9, 8, 7, 6 14, 13, 12, 11 15 16 17 18 1922, 21, 20 23 24 25

17

26

2728, 29, 30, 31

32

33, 34

35

36

Revised: 11-2009


6RT500-1

PAGE

MODEL:

DATE: GROUP


6.4



1 1221-86 Elbow............................................... 12 1240-81 Clamp .............................................. 33 1244-226 Hump, Rubber Diameter 4" ............. 14 717 0624-31 Hose Assembly ............................... 15 1200-95 HHCS, .5NC X .1.00" ...................... 36 1210-26 Washer, 1/2" Lock ........................... 117 711 0362 Bracket ............................................ 18 717 0624-34 Hose Assembly ............................... 19 1219-389 Adapter, -12..................................... 210 709 5009-21 Hose Assembly ............................... 111 707 4633 Pump ............................................... 112 1239-12 Gasket ............................................. 113 1203-288 SHCS, .5 X 1-1/2"............................ 414 1219-714 Tee, Branch, -12.............................. 115 1219-716 Reducer, -12 -6 ............................... 116 12019-483 Adapter, 90o SW Nut -6.................. 117 710 0649 Pump ............................................... 118 1200-100 HHCS, 1/2NC X 1 1/2" .................... 219 1239-40 Gasket ............................................. 120 1200-39 HHCS, .31 X 2................................. 221 1240-129 Clamp, Half...................................... 222 1240-155 Plate, Cover..................................... 223 1240-153 Nut, Rail........................................... 124 1209-8 Washer, 5/8 ..................................... 225 1205-195 Lock Nut, 5/8-11 .............................. 226 1200-170 Capscrew, 5/8 X 5.50 ...................... 227 720 0380 Tube, Air Intake ............................... 1

1 2 3 2

4 5, 6 7 8

9

10

11, 6, 12, 13

14, 15, 16

17, 6, 18, 19

23, 22, 21, 2026, 25, 24

27

Revised: 11-2009


6RT500-1

PAGE

MODEL:

DATE: GROUP


6.5



1 12019-304 Adapter, -4-6.................................... 12 1243-88 Mounting Band ................................ 23 1209-4 Washer, 3/8" .................................... 44 1210-20 Washer, 3/8" Lock............................ 45 1205-45 Nut, 3/8"........................................... 46 1200-59 Capscrew, 3/8" X 1"......................... 47 1243-87 Air Cleaner....................................... 18 1243-96 Cap.................................................. 19 1200-172 HHCS, 5/8-11 X 6 ............................ 210 1205-195 Lock Nut, 5/8-11 .............................. 211 1209-48 Washer, .656 X 1.312 ...................... 212 1221 -129 Rubber Mount.................................. 213 10329 Washer ............................................ 214 1209-8 Washer, 5/8 ..................................... 2

1

2

3, 4, 5, 6

7

8

9, 10, 11, 12, 13, 14

Revised: 11-2009


6RT500-1

PAGE

MODEL:

DATE: GROUP


6.6

1

2

3

2

4



1 709 1266-84 Hose Hyd Cooler ............................. 12 1219-680 Adapter,90o -16 ............................... 23 1243-21 Clamp .............................................. 24 709 1265-68 Hose Hyd Cooler ............................. 1

Revised: 11-2009


6RT500-1

PAGE

MODEL:

DATE: GROUP

ENGINE INSTALLATIONCooling Assembly

6.7

Revised: 11-2009

1

2

3

4

5

6

7

89

10

11

12

13

14

15

16

1718

1920 21

22 6 23 24

25

26

27

28

10

29

SEE PAGES 6.8, 6.9, 6.10WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

6RT500-1

PAGE

MODEL:

DATE: GROUP


6.8

Revised: 11-2009

30

31 32 33 34 35 3637

38

39

40

41

42

SEE PAGES 6.9, 6.10, 6.7

910


57

58

59

60

61

62

6RT500-1

PAGE

MODEL:

DATE: GROUP


6.9

Revised: 11-2009

43

44

45

46

29

47

48

49

50

51

5240

8

53

54

55



1 220198 Cac, Hot ...........................................12 220181 Baffle, Hi Temp.................................13 220234 Baffle Brkt, Lower.............................14 220213 Trans Temp SW ...............................15 220206 Fingerguard......................................1

220207 Alt Harness ......................................1220208 Y-Cord ..............................................1

6 220190 Clamp, Torctite-Lap 3.50..................27 220230 Rad. Brace, Mid Right......................18 220224 Front Crossmember .........................1

220225 1.00" Spacer.....................................2220226 1.375" Spacer...................................2220227 1.750" Spacer...................................2220228 1.250" Spacer...................................2

9 220199 Lower Coolant Tube.........................110 220231 Diagonal Supports ...........................211 220222 Grid Htr Brkt .....................................112 220194 Filterminder ......................................113 220218 Dipstick / Datalink Bracket ...............114 220189 Round U-Bolt Clamp 4.00 ................115 220197 Air Intake..........................................116 220196 Cac Pipe, Cold .................................117 220204 SLTB Clamp 3.00.............................818 219566 Purosil 3.00" Hump Hose.................4

SEE PAGES 6.10, 6.7, 6.8


6RT500-1

PAGE

MODEL:

DATE: GROUP


6.10

Revised: 11-2009



19 220235 Baffle BRKT, Upper ........................................1220236 LCL Harness ..................................................1220237 Grid HTR Harness .........................................1220238 Main Harness.................................................1

20 220191 Accuseal 4.00 ................................................121 220187 Reducing Pipe 4.00 ID X 3.50 OD .................122 220188 18" Flex Pipe..................................................123 220210 Steel Ziptie .....................................................424 220200 Exhaust Assembly Primary ............................125 220180 Fiberglass Sleeving 2.5" To 4" Id (Foot).........126 220195 Filterminder Fitting .........................................127 220183 Air Gov ...........................................................128 220185 Connector, J2044 Male ..................................329 220229 Rad. Brace, Mid Left ......................................130 220184 Grid HTR Relay..............................................131 219667 Temp Sender..................................................132 1245-166 Oil Press Sender............................................133 1221-88 45° Elbow.......................................................134 220201 4.00 TB Clamp ...............................................235 220221 Upper Coolant Tube.......................................136 220211 1.75" ID Hose.................................................137 220202 2.25 TB Clamp ...............................................238 220186 Coolant Level Sensor.....................................139 220216 Cross Angle ...................................................140 220214 Lower Right Rad. Support..............................141 220182 2.25" ID Hose.................................................242 220203 2.75 TB Clamp ...............................................443 220232 Support, Upper Right Rad..............................144 220233 Rad Support Crossbar ...................................145 220209 8.00" Support Rod Assembly .........................246 220219 Support, Upper Left Rad./ Air Intake ..............147 220193 Snubbing Washer...........................................248 220212 Universal Isolator ...........................................249 220205 Oil Drain Valve ...............................................150 220220 X Brace Support.............................................151 218171 Universal Isolator ...........................................452 220215 Lower Left Rad. Support ................................153 220223 Front Mount....................................................154 220192 Snubbing Washer...........................................455 220217 Spacer............................................................156* 903V0111 Fan.................................................................157 220493 Charge Air Cooler58 220494 Transmission Oil Cooler59 220495 Radiator60 220496 Shroud Assembly61 220497 Surge Tank62 220498 Hydraulic Oil Cooler

SEE PAGES 6.7, 6.8, 6.9

* ITEM NO 56 IS NOT SHOWN IN THE ILLUSTRATION


7RT500-1

PAGE

MODEL:

DATE: GROUP

TRANSMISSIONDana

7.1

REF. PART NO. DESCRIPTION QTY.

710 0321 Transmission ................................................ 1

1 Page 7.3 Converter Group...........................................Ref2 Page 7.5 Converter & Transmission Case Group........Ref3 Page 7.7 Clutch Group, Rev, 3rd Forward & 2nd.........Ref4 Page 7.9 1st Clutch Group...........................................Ref5 Page 7.11 Pressure Regulator, Pump & Oil Filter..........Ref6 Page 7.12 Control Valve Assembly................................Ref7 Page 7.15 Pump Disconnect .........................................Ref8 Page 7.13 Hi & Low Shift Control - Not Shown..............Ref9 Page 7.14 Pump Adapter - Not Shown..........................Ref10 Page 7.16 Drive Plate Group - Not Shown ....................Ref

Revised 11-2009


1 5 6 3 4

2

7

7RT500-1


PAGE

MODEL:

DATE: GROUP

TRANSMISSIONConverter Group

7.2

See Page 7.3 for Details

Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

TRANSMISSIONConverter Group

7.3


Converter Group .................................. Ref

1 217516 Bearing Support Screw ........................ 62 217431 Bearing Support Lockwasher ............... 63 217517 Drive Gear Snap Ring .......................... 34 217518 Pump Drive Gear Bearing .................... 35 217519 Pump Drive Bearing Support ............... 36 217520 Pump Drive Gear ................................. 37 217492 Turbine Shaft Gear............................... 18 217484 Turbine Shaft Gear Snap Ring ............. 114 Page 7.11 Pump & Oil Filter Assembly ................. 116 217483 Turbine Shaft Bearing .......................... 117 217482 Turbine Shaft Piston Ring .................... 118 217481 Turbine Shaft ........................................ 119 217480 Stator Support ...................................... 120 217479 Stator Support Lockwasher .................. 621 217478 Stator Support Screw ........................... 622 217485 Piston Ring........................................... 124 217497 Impeller Hub Gear Snap RIng.............. 125 217490 Impeller Hub Gear................................ 126 217486 Oil Baffle Oil Seal ................................. 127 217487 Oil Baffle Seal Ring .............................. 128 217488 Oil Baffle............................................... 129 217489 Oil Baffle Retainer Ring........................ 1


30 217503 Hub to Impeller Screw .......................... 1231 217502 Impeller Hub Screw Backing Ring ........ 132 217501 Impeller................................................. 133 217500 Impeller Hub O-Ring............................. 134 217499 Impeller Hub ......................................... 135 217498 Impeller Hub Bearing............................ 136 217497 Bearing Snap Ring ............................... 137 217496 Reaction Member Spacer ..................... 138 217495 Reaction Member ................................. 139 217494 Reaction Member Snap Ring ............... 140 217493 Turbine Hub.......................................... 141 217504 Turbine ................................................. 142 217505 Turbine Hub Backing Ring.................... 143 217515 Turbine Hub Screw............................... 844 217506 Impeller to Cover O-Ring...................... 145 217507 Impeller Cover ...................................... 146 217510 Impeller Cover Bearing......................... 147 217511 Bearing Cap to Impeller Cover O-Ring. 148 217512 Bearing Washer.................................... 149 217513 Bearing Snap Ring ............................... 150 217514 Impeller Cover Bearing Cap ................. 157 217509 Impeller to Cover Screw ....................... 2458 217508 Impeller to Cover Lockwasher .............. 24


Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

TRANSMISSIONConverter & Transmission Case

7.4


Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

7.5


Converter & Transmission Case ...............Ref

1 217416 Pipe Plug...................................................12 217417 Converter Housing Assembly ...................1

Includes Items 5-14, 18, 24, 25, 27-443 Not Used ...................................................04 Not Used ...................................................05 217418 Tube Sleeve..............................................16 217419 Tube Sleeve..............................................17 217420 Converter Housing Sleeve ........................18 217421 Converter Housing Sleeve Lock ...............19 217422 Converter Housing Sleeve Lockwasher....110 217423 Converter Housing Sleeve Screw .............111 217423 Converter Housing Sleeve Screw .............112 217422 Converter Housing Sleeve Lockwasher....113 217421 Converter Housing Sleeve Lock ...............114 217420 Converter Housing Sleeve ........................115 217427 Breather ....................................................116 217428 Street Ell....................................................117 217429 Breather Reducing Bushing ......................118 217419 Tube Sleeve..............................................119 217447 Dowel Pin..................................................220 217431 Lockwasher...............................................421 217432 Screw ........................................................422 217433 Lockwasher...............................................423 217434 Screw ........................................................424 217422 Lube Tube Retaining Screw......................125 217423 Lube Tube Retaining Screw......................126 217434 Suction Tube O-Ring.................................127 217435 Suction Tube Spacer Ring ........................128 217436 Suction Tube Assembly ............................129 217437 Lockwasher...............................................130 217438 Screw ........................................................131 217423 Screw ........................................................132 217422 Lockwsher.................................................133 217439 Tube Clip...................................................134 217440 Reverse Tube Assembly ...........................135 217441 Reverse Tube O-Ring ...............................136 217423 Screw ........................................................137 217422 Lockwasher...............................................138 217424 Lube Tube Assembly ................................139 217423 Screw ........................................................140 217422 Lockwasher...............................................141 217439 Tube Clip ..................................................1


42 217442 3rd Speed Tube ....................................... 143 217443 3rd Speed Tube O-Ring........................... 144 217444 Valve Oil Supply Tube ............................. 145 217448 Clutch Pressure Tube O-Ring ................. 146 217449 Tube Sleeve ............................................ 147 217450 Low Speed Clutch Pressure Tube ........... 148 217431 Lockwasher ............................................. 1049 217445 Screw....................................................... 1050 217451 Rear Cover Dowel Pin ............................. 251 217474 Rear Cover .............................................. 152 217431 Lockwasher ............................................. 1353 217445 Screw....................................................... 1354 217475 Rear Cover Pipe Plug.............................. 155 217476 Rear Cover to Case Stud Nut .................. 256 217431 Lockwasher ............................................. 257 217448 Clutch Pressure Tub O-Ring ................... 158 217449 Tube Sleeve ............................................ 159 217473 Gasket ..................................................... 160 217477 Rear Cover to Case Stud......................... 261 217452 Magnetic Drain Plug ................................ 162 217453 Oil Level Plug .......................................... 163 217453 Oil Level Plug .......................................... 164 217456 Transmission Case Assembly ................. 165 217455 Screen Assembly Gasket ........................ 166 217454 Screw Assembly ...................................... 167 217460 Suction Tube Assembly........................... 168 Not Used.................................................. 069 217459 Suction Tube Clip .................................... 170 217461 Suction Line Screw.................................. 271 217462 Suction Line Washer ............................... 172 217463 Suction Line O-Ring ............................... 173 217464 Suction Tube Clip Rivet ........................... 174 217446 Gasket ..................................................... 175 217465 Oil Baffle .................................................. 176 217443 Speed Sensor Bushing ............................ 177 217425 Speed Sensor Shim................................. AR78 217426 Speed Sensor Hole Plug ......................... 179 217430 Speed Sensor O-Ring.............................. 180 217464 Rivet - Not Shown.................................... 481 217466 Oil Baffle - Not Shown ............................. 182 217467 Oil Baffle - Not Shown ............................. 1


TRANSMISSIONConverter & Transmission Case

Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

TRANSMISSIONR, 3rd, F & 2nd Clutch Group

7.6


Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

7.7

TRANSMISSIONR, 3rd, F & 2nd Clutch Group


Reverse, 3rd, Forward & 2nd Clutch ..........Ref

1 217569 Rev. & 3rd Clutch Shaft Piston Ring...........32 217570 Front Bearing Retainer Ring.......................13 217571 Rev & 3rd Front Bearing End Plate ............14 217572 Rev & 3rd Front Bearing End Plate Ball .....15 217573 Rev & 3rd Shaft Front Bearing ...................16 217574 Front Bearing Retainer Ring.......................17 217575 Clutch Driver Gear Bearing - Shield In .......18 217576 Clutch Driver Gear Bearing Snap Ring ......19 217596 Clutch Driver Gear......................................110 217577 Clutch Hub Oil Baffle Ring..........................112 217576 Clutch Driven Gear Bearing Snap Ring......113 217595 Clutch Driven Gear Bearing .......................114 217594 Spring Retainer Snap Ring.........................114A 218583 Clutch Pister Metering Seal - Not Shown ...115 217593 Spring Retainer Snap Ring Retainer ..........116 217592 Spring Retainer...........................................117 217591 Piston Return Spring ..................................118 217590 Spring Retainer...........................................119 217578 End Plate Retainer Ring.............................120 217589 End Plate - Reverse Clutch ........................121 217580 Clutch Outer Disc - Reverse Clutch ...........622 217581 Clutch Inner Disc - Reverse Clutch ............623 217588 Clutch Piston Assembly - Reverse Clutch..123A 218583 Clutch Pister Metering Seal - Not Shown ...124 217584 Clutch Piston Outer Seal ............................125 217587 Clutch Piston Inner Seal.............................126 217586 Reverse & 3rd Clutch Drum .......................127 217585 Clutch Piston Inner Seal.............................128 217584 Clutch Piston Outer Seal ............................129 217582 Clutch Piston - 3rd Clutch...........................130 217581 Clutch Inner Disc - 3rd Clutch ....................631 217580 Clutch Outer Disc - 3rd Clutch....................632 217579 End Plate - 3rd Clutch ................................133 217578 End Plate Retainer Ring.............................134 217590 Spring Retainer...........................................135 217591 Piston Return Spring ..................................136 217592 Spring Retainer...........................................137 217593 Spring Retainer Snap Ring Retainer ..........138 217594 Spring Retainer Snap Ring.........................139 217595 3rd Gear Bearing........................................140 217596 3rd Gear Bearing........................................141 217577 Clutch Hub Oil Baffle Ring..........................142 217600 3rd Gear .....................................................143 217601 3rd Gear Bearing Spacer............................144 217599 3rd Gear Bearing Snap Ring ......................145 217602 3rd Gear Bearing - Shield Out....................146 217597 Reverse & 3rd Shaft Rear Bearing.............1



47 217597 Low Clutch Drive Gear .............................. 148 217596 Gear Retaining Ring .................................. 149 217611 2nd Gear.................................................... 150 217571 Clutch Hub Oil Baffle Ring......................... 151 217594 2nd Gear Retainer Ring............................. 152 217606 2nd Gear Retainer Ring Retainer .............. 153 217607 2nd Gear Retainer Ring Snap Ring........... 154 217594 Spring Retainer Snap Ring ........................ 155 217593 Spring Retainer Snap Ring Retainer.......... 156 217592 Spring Retainer.......................................... 157 217591 Piston Return Spring.................................. 158 217590 Spring Retainer.......................................... 159 217608 End Plate Retainer Ring ............................ 160 217579 End Plate - 2nd Clutch............................... 161 217580 Clutch Outer Disc - 2nd Clutch .................. 662 217581 Clutch Inner Disc - 2nd Clutch................... 663 217582 Clutch Piston Assembly - 2nd Clutch ........ 163A 218583‘ Clutch Pister Metering Seal - Not Shown .. 164 217583 Clutch Piston Outer Seal ........................... 165 217584 Clutch Piston Inner Seal ............................ 166 217609 Forward & 2nd Clutch Drum ...................... 167 217585 Clutch Piston Inner Seal ............................ 168 217588 Clutch Piston Outer Seal ........................... 169 217610 Clutch Piston Assembly - Forward Clutch . 169A 218583‘ Clutch Pister Metering Seal - Not Shown .. 170 217580 Clutch Outer Disc - Forward Clutch........... 671 217581 Clutch Inner Disc - Forward Clutch............ 672 217589 End Plate - Forward Clutch ....................... 173 217608 End Plate Retainer Ring ............................ 175 217590 Spring Retainer.......................................... 176 217591 Piston Return Spring.................................. 177 217592 Spring Retainer.......................................... 178 217593 Spring Retainer Snap Ring Retainer.......... 179 217594 Spring Retainer Snap Ring ........................ 180 217595 Clutch Driven Gear Bearing....................... 181 217576 Clutch Driven Gear Bearing Snap Ring..... 182 217577 Clutch Hub Oil Baffle Ring......................... 183 217596 Forward Clutch Driven Gear...................... 184 217576 Clutch Driven Gear Bearing Snap Ring..... 185 217575 Clutch Driven Gear Bearing - Shield In ..... 186 217570 Front Bearing Retainer Ring...................... 187 217605 Front Bearing Locating Ring...................... 188 217573 Forward & 2nd Shaft Front Bearing........... 189 217572 Front Bearing End Plate Ball ..................... 190 217571 Front Bearing End Plate ............................ 191 217570 Front Bearing Retainer Ring...................... 192 217569 Forward & 2nd Shaft Piston Ring .............. 3

Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

7.8

TRANSMISSIONLow 1st Clutch Group


Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

7.9

TRANSMISSIONLow 1st Clutch Group


Low (1st) Clutch & Output Group ..............Ref

1 217640 Low Speed Clutch Shaft Pilot Bearing.......13 217639 2nd Gear Bearing ......................................14 217638 Bearing Retaining Ring Retainer ...............15 217633 Low Speed Gear Bearing Retainer Ring....16 217636 Low Speed Gear Bearing Assembly..........17 217637 Low Speed Gear........................................18 217577 Clutch Hub Oil Baffle Ring .........................19 217634 Spring Retaining Ring Retainer .................19A 217635 Washer - Not Shown..................................110 217484 Spring Retaining Ring................................111 217632 Piston Return Disc Springs........................512 217631 Piston to Piston Return Disc Spacers ........113 217608 End Plate Retainer Ring ............................114 217589 End Plate ...................................................115 217630 Clutch Inner Disc .......................................916 217580 Clutch Outer Disc ......................................917 217610 Clutch Piston .............................................118 217584 Clutch Piston Outer Seal ...........................119 217585 Clutch Piston Inner Seal ............................120 217641 Low Speed Clutch Drum............................121 217642 Low Shaft Rear Bearing Cone ...................122 217643 Low Shaft Rear Bearing Cup .....................123 217644 Low Shaft Pressure Piston Ring ................124 214645 Rear Bearing O-Ring .................................125 217649 Bearing Cap Shim, .004 ............................125A 217650 Bearing Cap Shim, .007 ............................125B 217651 Bearing Cap Shim, .010 ............................125C 217652 Bearing Cap Shim, .020 ............................1026 217646 Rear Bearing Cap......................................127 217437 Lockwasher ...............................................528 217647 Screw.........................................................529 217475 Rear Bearing Cap Plug..............................130 217648 O-Ring-Pressure Tube...............................131 217669 Shift Hub Sleeve........................................132 217670 High Range Gear.......................................133 217671 Output Gear Inner Race ............................134 217663 Output Gear Bearing .................................135 217663 Output Gear Bearing .................................136 217662 Thrustwasher .............................................137 217672 Output Shaft Rear Bearing Cone...............138 217622 Idler Shaft Shaft Bearing Cap Gasket........139 217621 Idler Shaft Nut............................................140 217620 Rear Bearing Locating Ring ......................141 217619 Idler Shaft Rear Bearing Lockball ..............142 217618 Idler Shaft Rear Bearing ............................143 217673 Output Shaft Rear Bearing Cone...............1’44 217674 Bearing Retainer O-Ring ...........................145 217675 Bearing Retainer O-Ring ...........................146 217676 Adapter-Output Shaft.................................147 217677 Bearing Retainer O-Ring ...........................148 217653 Front Bearing Cap Oil Seal........................149 217654 Capscrew...................................................450 247623 Lockwasher ...............................................4



51 217691 Cap-Front Bearing.................................... 152 217655 Shim, .004 ................................................ AR52A 217656 Shim, .007 ................................................ AR52B 217657 Shim, .010 ................................................ AR52C 217658 Shim, .020 ................................................ AR53 217659 Front Bearing Cap O-Ring ....................... 154 217660 Front Bearing Cup.................................... 155 217661 Front Bearing Cone.................................. 156 217662 Output Gear Thrustwasher....................... 157 217663 Output Gear Bearing ................................ 158 217663 Output Gear Bearing ................................ 159 217664 Output Gear Bearing Inner Race ............. 160 217665 Output Shaft & Bushing Assy ................... 1

(Includes Item 61)61 217666 Output Shaft Bushing ............................... 162 217693 Capscrew ................................................. 163 217612 Idler Shaft Front Bearing .......................... 163A 217613 Front Bearing Spacer ............................... 163B 217594 Bearing Spacer Ret Ring.......................... 164 217614 Idler Shaft Front Bearing .......................... 165 217615 Idler Shaft ................................................. 166 217616 Idler Shaft Gear Key................................. 167 217617 Idler Shaft Gear ........................................ 170 217667 Low Range Gear ...................................... 171 217668 High Low Shift Hub................................... 172 217678 Disconnect Bearing Cap .......................... 173 217680 Piston Ring............................................... 174 217681 Disconnect Piston .................................... 175 217629 Speedo Drive Gear................................... 176 217628 Rear Bearing Cap .................................... 177 217623 Lockwasher .............................................. 378 217624 Capscrew ................................................. 380 217625 Speedo Tube Nut ..................................... 181 217626 Capscrew ................................................. 182 217627 Lockwasher .............................................. 183 217623 Lockwasher .............................................. 484 217694 Speed Sensor O-Ring .............................. 185 217695 Speed Sensor Hole Plug .......................... 186 217692 Disconnect Housing Oil Seal.................... 187 217689 Bearing Retainer Ring .............................. 188 217690 Bearing..................................................... 189 217689 Bearing Retainer Ring .............................. 190 217688 Disconnect Housing ................................. 191 217687 O-Ring...................................................... 192 217686 Disconnect Shaft Assy ............................. 193 217594 Snap Ring ................................................ 194 217593 Snap Ring Retainer .................................. 195 217685 Thrustwasher ........................................... 196 217684 Piston Return Spring ................................ 197 217683 Disconnect Piston .................................... 198 217682 Piston Ring Expander Spring ................... 1

Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

7.10

TRANSMISSIONPressure Valve, Pump & Oil Filter


REMOTE FILTER

51

52

See Page 25.29

Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

7.11


Pressure Valve, Pump & Oil Filter Group .Ref

1 217521 Charging Pump Drive Sleeve...................12 217522 Pump Sleeve Snap Ring ..........................13 217523 Valve to Housing Gasket ..........................14 217524 Valve Body O-Ring ...................................15 217525 Valve Body O-Ring ...................................16 217526 Pipe Plug..................................................17 217527 Safety Valve Seat .....................................18 217528 Safety Valve Spacer .................................19 217529 Safety Valve Plunger ................................110 217530 Safety Valve Spring ..................................111 217531 Valve Stop O-Ring ....................................112 217532 Valve Stop ................................................113 217533 Valve Stop Roll Pin ...................................114 217533 Valve Stop Roll Pin ...................................115 217534 Valve Stop ................................................116 217535 Valve Stop O-Ring ....................................117 217536 Valve Piston..............................................118 217537 Valve Spring - Inner ..................................119 217538 Valve Spring - Outer .................................120 217539 Valve to Cnverter Housing Stud ...............421 217540 Valve Body to Pump Gasket.....................122 217541 Pump Body Snap Ring.............................123 217542 Thrust Plate & Bearing Assembly.............224 217543 Pump Driven Shaft Assembly...................125 217544 Charging Pump Housing ..........................1

Includes Items 22-24, 28-30, 3326 217431 Valve to Housing Stud Lockwasher ..........4



27 217545 Valve to Housing Stud Nut....................... 428 217546 Thrust Plate & Bearing Assembly............ 229 217547 Wave Spring ............................................ 230 217548 Pump Shaft Seal...................................... 231 217549 Pump to Filter Adaptor Locwasher .......... 432 217550 Pump to Filter Adapter Screw.................. 433 217551 Pump Drive Shaft Assembly.................... 134 217552 Pump Drive Shaft Oil Seal ....................... 135 217553 Pressure Regulator Valve........................ 1

Includes Items 6-19, 34, 3636 217554 Valve Body Roll Pin ................................. 337 217555 Valve Body O-Ring .................................. 138 217556 Pump to Filter Gasket.............................. 150 Cover, Pump............................................ 151 218263 Adapter, Filter .......................................... 152 218025 Filter......................................................... 153 217568 Charging Pump & Oil Filter Assy ............. Ref.

Includes Items 22-25, 28-33, 38-49

TRANSMISSIONPressure Valve, Pump & Oil Filter

Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

TRANSMISSIONControl Valve Assembly

7.12


Control Valve Assembly ...........................Ref

7 217696 Gasket ......................................................18 217697 Modulator Pressure Regulator Plug .........117 217698 Control Valve Housing Assy .....................1

Includes Items 8, 28, 29 & 4118 217699 Cartridge O-Ring ......................................519 217700 Cartridge O-Ring ......................................520 217701 Cartridge O-Ring ......................................521 217702 Cartridge O-Ring ......................................522 217703 Valve Cartridge-4 way ..............................5

Includes Items 18 thru 2123 217704 Solenoid Coil to Cartridge O-Ring ............5


24 217705 Solenoid Coil ............................................525 217706 Solenoid Nut to Coil O-Ring.....................526 217707 Solenoid Coil Nut .....................................528 217708 Spool Type Solenoid Cartridge Assy........5

Includes Items 18 thru 2629 217709 Gasket......................................................138 217710 Clutch Pressure Port Plug........................639 217711 Washer.....................................................940 217712 Screw .......................................................941 217713 Control Valve Cover Assy ........................1

Includes Item 3842 217714 Electric Control Valve Assy ......................1

Includes Items 17, 29 & 41

Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

7.13

TRANSMISSIONPump Adapter


Pump Adapter.......................................... Ref

1 218336 Gasket ..................................................... 12 218335 Pump Adapter.......................................... 13 218338 Gasket ..................................................... 14 218339 Lockwasher ............................................. 25 218338 Screw....................................................... 2

Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

7.14

TRANSMISSIONPump Disconnect


217737 Pump Disconnect Assembly ....................RefIncludes Items 1-13, 17, 18, 20-24, 29, 30, 33,37, 38, 41-44

1 217738 Shift Rail Roll Pin .....................................12 217739 Spring Retainer ........................................13 217740 Spring.......................................................14 217739 Spring Retainer ........................................15 217741 Actuator Link ............................................16 217742 Shift Fork..................................................17 217743 Actuating Link Roll Pin .............................18 217744 Housing Plug............................................19 217745 Housing Plug............................................110 217746 Detent Ball ...............................................111 217747 Detent Spring ...........................................112 217748 O-Ring......................................................113 217749 Detent Spring Plug ...................................114 217750 Elbow .......................................................115 217751 Tube Nut ..................................................116 217752 Cooper Tube ............................................117 217753 Shift Fork Rail ..........................................118 217754 O-Ring......................................................119 217755 O-Ring......................................................120 217756 Bearing Snap Ring...................................121 217757 Pump Drive Shaft .....................................122 217758 Shaft Bearing ...........................................1


23 217759 Bearing Snap Ring ...................................124 217756 Bearing Snap Ring ...................................127 217760 Housing Stud ............................................429 217761 Shaft Bearing............................................130 217762 Shaft Bearing............................................131 217763 Housing Washer .......................................132 217764 Housing Nut..............................................433 217738 Shift Rail Roll Pin......................................135 217751 Lube Tube Nut..........................................136 217750 Lube Elbow...............................................136A 217767 Bushing ....................................................137 217768 Shift Rail ...................................................138 217769 Shift Rail Oil Seal .....................................141 217770 Disconnect Housing .................................141A 217771 Plug Disconnect Housing Plug .................142 217772 Shift Hub...................................................143 217766 Disconnect Shaft ......................................144 217765 Shaft Snap Ring .......................................1

45 711F0363 Handle ......................................................11200-63 Capscrew .................................................11205-45 Locknut.....................................................1

45

Issued 7-2003

7RT500-1


PAGE

MODEL:

DATE: GROUP

7.15

TRANSMISSIONDrive Plate Group


Drive Plate Group ....................................Ref

1 217773 Drive Plate Assy.......................................1Includes Items 2 thru 4A

2 NSS Drive Plate ...............................................43 217774 Backing Ring............................................14 217775 Screw .......................................................104A 217776 Washer.....................................................10

Issued 7-2003

9Issued 7-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

DRIVE SHAFTS9.1


1 710A0396 Shaft, Drive ...........................................1


1 709 5648 Shaft, Drive ...........................................1(Includes Items 2 Through 5)

2 209221 Kit, Spider & Bearing.............................2 3 209222 Yoke, Slip ..............................................1 4 209223 Cap, Dust..............................................1

209224 Washer, Steel........................................2209225 Washer, Felt..........................................1

5 209226 Shaft, Yoke............................................1 6 310 2860 Caspcrew, 1/2F x 2 Gr 8 .......................8 7 1213-3 Zerk, Grease.........................................3


10Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

BRAKE LINE SYSTEM10.1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

12

17

B BA A

14 11 13 52

C

C

31 32

D D

30 29 24 38

12

2656667

71

69

25262768

10

68272625

8

1872

37 36 3232 34 585960

1

3224647 35 19, 63, 64

F

G35

23

57

58, 60

702021

5 4 2080

6 11

9

BLEEDERBLEEDER

7

15

BLEEDER

72

SECTION A - A SECTION B - B

SEE PAGE 10.3

E

10RT500-1

PAGE

MODEL:

DATE: GROUP



3933

37

4140

FROM LOWER TANK

TO ‘A’ PORT

42, 43

28

TO TEE ON PRESSURE CONVERTER

SECTION C - C

SECTION D - D

33

40 44

FROM UPPER TANK

33 38

42, 43

28

45

TO ‘C’ PORT ON AIR SWIVEL

ON AIR SWIVEL

48495051

807281

33

53

747576

TO PORT AON DOBULECHECK VALVE

TO PARKINGBRAKE ACTUATOR

DETAIL E

DETAIL F

54, 61, 62

TO SIDE PORTON UPPER TANK

5556

16 TO SIDE PORTON LOWER TANK

TO PORT “B” ON AIR SWIVEL

TO PORT “2” ON PARKING BRAKEVALVE

TO PORT “D” ON AIR SWIVEL

DETAIL G

78

79

77

Revised 11-2009

SEE PAGE 10.3

10RT500-1

PAGE

MODEL:

DATE: GROUP



Revised 11-2009

REF. PART NO. DESCRIPTION QTY

710A0419 Brake Line System Assembly(Items 1-81)

1 710 0388 Tube Assembly................................. 12 12019-722 Adapter............................................. 33 1200-5 Capscrew ......................................... 44 12019-721 Cross Fitting ..................................... 15 710 0392 Tube Assembly (RH) ........................ 16 710 0393 Tube Assembly (LH)......................... 17 710 0386 Tube Assembly................................. 28 710 0387 Tube Assembly................................. 29 12019-239 Bulkhead Fitting (Front) .................... 210 1219-953 Bulkhead Fitting (Rear) .................... 211 12019-158 Reducer............................................ 312 710 0385-36 Hose Assembly ................................ 413 710 0385-22 Hose Assembly ................................ 114 12019-719 Elbow................................................ 115 12019-720 Swivel Nut Branch Tee..................... 216 12019-398 Connector......................................... 117 710 0383 Support, Bar ..................................... 118 12019-724 Bulkhead Tee ................................... 119 708 2268 Reservoir Assembly ......................... 220 362 0462 Reducer............................................ 421 1219-951 Pipe To 37’ Tee ................................ 122 1209-2 Washer, Flat ..................................... 423 707 4164-10 Hose Assembly ................................ 324 708 2220 Pressure Converter .......................... 325 200B2007-22 Clamp ............................................... 626 200B0004-104 Spacer .............................................. 627 1200-98 Capscrew ......................................... 628 1219-9 Plug, Pipe ......................................... 429 12019-420 Elbow................................................ 130 12204-12 Tube, 0.50 ........................................ 131 12204-15 Tube, 0.50 ........................................ 132 12019-442 Adapter............................................. 333 12019-406 Elbow................................................ 334 12019-235 Tee ................................................... 135 12019-525 Elbow................................................ 236 12204-52 Tube. 0.50 ........................................ 137 12019-526 Valve, Relay Rear ............................ 138 430 4127 Valve, Relay Front............................ 139 12203-78 Tube, 0.38 ........................................ 140 12019-400 Connector......................................... 2

SEE PAGES 10.1 & 10.2


41 12205-71 Tube, 0.63 ........................................ 142 12019-181 Reducer ............................................ 243 445 1074 Switch, Stoplight ............................... 244 12205-22 Tube, 0.63 ........................................ 145 12203-97 Tube, 0.38 ........................................ 146 1240-157 Nut, Rail............................................ 447 1240-277 Clamp Half........................................ 848 12019-174 Elbow................................................ 149 12019-685 Check Valve ..................................... 150 12019-397 Adapter ............................................. 151 12203-14 Tube, 0.38 ........................................ 152 12019-396 Connector ......................................... 453 12203-50 Tube, 0.38 ........................................ 154 1219-212 Valve, Double Check ........................ 155 362 3647 Tee ................................................... 256 12203-110 Tube, 0.38 ........................................ 257 710 0384 Support Bracket................................ 158 1200-100 HHCS, 0.50NCx1.50 ........................ 1059 1209-6 Washer, 0.50 .................................... 460 1205-67 Locknut, 0.50NC............................... 1061 1200-31 HHCS, 0.31NCx1.00 ........................ 162 1205-34 Locknut, 0.31NC............................... 463 1200-59 HHCS, 0.38NCx1.00 ........................ 464 1205-45 Locknut, 0.38NC............................... 465 1200-358 0.44NFX1.00 .................................... 666 1210-23 Washer, Lock 0.44............................ 667 1209-4 Washer, Flat 0.38 ............................. 668 1210-26 Washer, Lock 0.50............................ 669 12019-139 Adapter ............................................. 670 12019-85 Elbow................................................ 471 710 0606 Tube Assembly................................. 272 1219-887 Elbow, Flare Swivel .......................... 573 12019-910 Valve, Air Solenoid ........................... 174 S14-190F750-H2 SHCS, 10-32X0375.......................... 275 1210-7 Washer, Lock.................................... 276 1209-1 Washer, Flat ..................................... 277 723 0082 Valve, Quick Exhaust, 1/4” Pipe ....... 178 1219-954 Pipe Nipple ....................................... 179 12019-413 45° Elbow ......................................... 180 1213-52 Breather............................................ 481 12019-872 Coupling ........................................... 1

10RT500-1

PAGE

MODEL:

DATE: GROUP

AIR SUPPLY ASSEMBLY10.4


A A

C

C

B

B

5

12, 1511, 1410, 13

15, 50

333244

53333244

8 823

28254746

523244 29

30TO VALVE REALY FRONT

TO VALVE REALY REAR

31TO DOBULE CHECK VALVE

SECTION C - CSECTION B - B

SECTION A - A

17

12

22, 21, 9

10

12

10

12

3437

8

51 27 45 33 613 18

26

24 TO TEE

35 TO PORT 1 OF AIR GOVERNER

36 TO PORT 2OF AIRGOVERNER

1 219207

33324452

40414243

18 39 8 44333244

38 1216 18

SEE PAGE 10.5

44748

Revised 11-2009

10RT500-1

PAGE

MODEL:

DATE: GROUP

AIR SUPPLY SYSTEM10.5


710A0595 Air Supply Assembly (Items 1-53)

1 723F0007 Frame, RT300/RT500 ...................... REF2 12019-411 Elbow, 45°, 4-4 ................................. 33 12019-400 Connector, 10-8................................ 24 1200-9 Capscrew 1/4 X 1-3/4....................... 65 1219-611 Adapter............................................. 16 1219-837 Elbow, 1/2” ....................................... 17 12019-905 Coupling Bulkhead ........................... 38 12019-418 Elbow, 4-4 ........................................ 59 1200-95 Capscrew, 1/2 X 1 GR5.................... 310 12019-96 Valve, Check, 1/2” ............................ 311 1219-816 Nipple 1/2” ........................................ 112 12019-409 Elbow 10-8 ....................................... 613 1219-961 Tee 1/2” ............................................ 214 1219-213 Valve, Relief, 3/8” ............................. 115 1219-97 Bushing, 1/2” X 3/8”.......................... 216 12019-407 Elbow 6-8 ......................................... 117 12019-903 Air Dryer ........................................... 118 52239 Reservoir .......................................... 319 1219-217 Drain Cock 1/4” ................................ 320 1219-848 Elbow 1/4” ........................................ 321 1210-26 Washer Lock 1/2 .............................. 322 1209-6 Washer, Flat 1/2 ............................... 323 12019-181 Bushing, 1/2” X 1/4”.......................... 124 12019-406 Elbow 6-4 ......................................... REF25 1240-160 Clamp Half........................................ 226 12205-11 Tube, 0.63” ....................................... 227 12205-15 Tube, 0.63” ....................................... 1


28 1240-162 Cover Plate....................................... 129 12205-22 Tube, 0.63” .......................................REF30 12205-71 Tube, 0.63” .......................................REF31 12203-23 Tube, 0.38” ....................................... 232 085 113 24 Washer, Flat ..................................... 1133 200B2007-5 Clamp ............................................... 634 12202-130 Tube, 0.25” ....................................... 135 12202-175 Tube, 0.25” ....................................... 136 12202-170 Tube, 0.25” ....................................... 137 12202-125 Tube, 0.25” ....................................... 138 12202-150 Tube, 0.25” ....................................... 139 200B2007-6 Clamp ............................................... 240 1200-59 HHCS, 3/8 X 1.00 ............................. 1241 1210-20 Washer, Lock 3/8.............................. 1242 1209-4 Washer, 3/8 ...................................... 2343 1205-36 Nut, 5/16NC, Lock ............................ 1244 1205-45 Nut, Lock 3/8 .................................... 1145 200B2007-4 Clamp 1/2 ......................................... 146 1200-7 HHCS, 1/4-20 X 1 1/2....................... 247 1240-157 Nut .................................................... 848 1240-168 Clamp Half........................................ 649 1240-170 Top Plate .......................................... 350 362 3647 Tee ................................................... 151 12203-195 Tube, 0.38” ....................................... 152 200B2007-67 Clamp ............................................... 453 200B2007-9 Clamp ............................................... 1


SEE PAGE 10.4

Revised 11-2009

10RT500-1

PAGE

MODEL:

DATE: GROUP

AIR BRAKE KIT10.6

AIR SWIVEL CONNECTIONS

Air Swivel Port Brake Valve Port

A #2 DELIVERY

B #2 SUPPLY

C #1 DELIVERY

D #1 SUPPLY


11

10

9

12

13

TO LOW PRESSURELIGHT AND WARNINGBUZZER

BLACK,TO FRONT

RED,TO FRONT

1

8

7

6DEL. 2 SUP. 1 SUP. 2 5

34

1621

2

2

DEL. 1GAUGE

GAUGE

TO CAB WALL, 4 PLCS.

82

5

23 24

23

AIR SWIVEL

DUAL PRESSURE GAUGE

17

15

191411

10

18

SEE PAGE 10.7

Revised 11-2009

CAB WALL

10RT500-1

PAGE

MODEL:

DATE: GROUP

AIR BRAKE KIT10.7


SEE PAGE 10.6

Revised 11-2009


709A6754-1 Kit Air Brake (Items 1-25)

1 1221-19 Pad, Pedal........................................ 12 12203-13 Tube ................................................. 13 1200-57 HHCS 3/8NC X .75 GR5 Zinc .......... 34 1210-20 Washer, Lock 3/8 MED Zinc............. 35 12019-419 Elbow, 45°, PH#269NTA-6-6 ........... 26 12019-415 Elbow 45° ......................................... 37 709F6761 Bracket ............................................. 18 12203-83 Tube ................................................. 29 708F2432 Pedal ................................................ 110 12202-12 Tube ................................................. 111 12181-12 Tube ................................................. 112 12019-411 Elbow Park 279NTA-4-4................... 213 445 1075 Valve Air Brake - Allied 1083............ 114 12019-394 Connector Park 68NTA-4-2.............. 215 1223-379 Switch............................................... 216 1219-214 Bushing ............................................ 117 1245-190 Air Guage Dual Pressure ................. REF18 1219-134 Coupling Park 207P-2-2................... 219 1219-55 Tee Street Park 2225P-2 ................. 220 1219-962 Connector, #55J-61 TXT.................. 221 12019-418 Elbow ............................................... 122 12019-412 Elbow Park 279NTA-6-2................... 423 12203-65 Tube ................................................. 224 12019-419 Elbow Male Park 269NTA-6-6.......... 225 1205-36 Nut HEX 3/8-16 STL GR 5 ............... 4

11Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

STEERING SYSTEM11.1

2

5

6

4 1

35

PRESSURE PORTTANK PORT

STEER LEFT PORT

LOAD SENSING/POWER BEYOND PORT

STEER RIGHT PORT

7, 8

7, 8


718A0720 Steering Assembly (Items 1-8)

1 718 0722 Steering Control Unit #200-0413-002 ...12 718 0721 Steering Column Unit W/M18 Nut .........13 1219-441 Adapter #0503-8-8 ................................14 1219-470 Adapter #2503-8-8 ................................15 12019-447 Adapter #3503-8-8 ................................26 1219-959 Adapter #0503-4-4 ................................17 1210-20 3/8” Lockwasher....................................28 1203-289 M10-1.5 X 20MM BHCS .......................2


11Issued 7-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

STEERING CONTROL UNIT11.2


718 0722 Orbitrol Control Unit..............................1

218014 Kit, Seal ................................................1(Includes Items 8,17,18,20,22)

1 217999 Drive .....................................................12 Spacer ..................................................13 217998 Plate .....................................................14 217997 Gerotor .................................................15 217995 Cap, End...............................................16 217994 Capscrew..............................................79 Setscrew...............................................110 Seat, Check ..........................................110A Seal ......................................................111 218012 Ball........................................................112 Retainer, Ball ........................................113 218001 Sleeve/Spool ........................................114 218004 Spring, Centering..................................615 Pin, Centering.......................................1


17 Seal ......................................................319 218006 Bearing, Race.......................................2

218007 Bearing, Needle Thrust.........................120 Seal ......................................................121 Bushing, Seal Gland.............................122 Seal ......................................................123 Ring, Retaining .....................................124 218012 Nameplate ............................................1


11RT500-1

PAGE

MODEL:

DATE: GROUP

STEERING CYLINDERFront

11.3


710 0646 Cylinder, Steering - Front ......................2(Includes Items 1 Through 18)

218899 Kit, Seal.................................................1(Includes Items 1 Through 10)

1 218908 Wear RIng.............................................1 2 218907 Poly Hone .............................................1 3 218906 O-Ring...................................................1 4 218905 Back-Up Ring........................................2 5 218904 O-Ring...................................................1 6 218903 O-Ring...................................................1 7 218902 Back-Up Ring........................................1 8 218901 Wear Ring .............................................1 9 218900 Loaded U-Cup.......................................110 220176 Rod Wiper .............................................111 218898 Locknut, Thin Nylon ..............................112 218897 Piston ....................................................113 218896 Piston Washer.......................................114 218895 Barrel Assembly....................................115 218894 Rod Assembly.......................................116 220177 Internal Head ........................................117 220178 Nylok Set Screw....................................118 220179 Steel Plug..............................................2

710 0646

11

710 0646

1 2 3 12 13 14 15

4 5 4

6 7 16 17

8 9 1018


Revised 11-2009

11RT500-1

PAGE

MODEL:

DATE: GROUP

STEERING CYLINDERRear

11.4


710 0645 Cylinder, Steering - Rear.......................2(Includes Items 1 Through 18)

218899 Kit, Seal.................................................1(Includes Items 1 Through 10)

1 218908 Wear RIng.............................................1 2 218907 Poly Hone .............................................1 3 218906 O-Ring...................................................1 4 218905 Back-Up Ring........................................2 5 218904 O-Ring...................................................1 6 218903 O-Ring...................................................1 7 218902 Back-Up Ring........................................1 8 218901 Wear Ring .............................................1 9 218900 Loaded U-Cup.......................................110 220176 Rod Wiper .............................................111 218898 Locknut, Thin Nylon ..............................112 218897 Piston ....................................................113 218896 Piston Washer.......................................114 218895 Barrel Assembly....................................115 218894 Rod Assembly.......................................116 220177 Internal Head ........................................117 220178 Nylok Set Screw....................................118 220179 Steel Plug..............................................2

710 0645

11

710 0645

1 2 3 12 13 14 15

4 5 4

6 7 16 17

8 9 1018


Revised 11-2009

11Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

STEERING TYPE SELECTOR VALVE HYDRAULICS

11.5

A

1 2

3

4

5

9, 8, 7, 6

5

DETAIL A


Steering Type Selector Valve Hydraulics (Items 1-9)

1 707 4078-66 Hose, -8 ................................................62 709 5668-12 Hose, -8 Hose/-10 STR/-8 90° ..............23 12019-274 Adapter 90 °, -6-8 .................................24 Page 11.6 Valve Rear Axle (49018) .......................15 1219-441 Adapter, STR, -8 ...................................26 1205-36 Nut, .38C...............................................47 1210-20 Washer, Lock, .38 .................................48 1209-4 Washer, Flat, .38...................................49 1200-59 Capscrew, .38C X 1.00 .........................4


11Issued 7-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

STEERING VALVE11.6


49018 Valve Assembly(Includes Items 1 Through 36)

A29309 Kit, Seal(Includes items shown with asterisk*)

1 26860 Body .....................................................1 2 26840 Spool ....................................................1 3 26841 Washer .................................................2 4 26842 Spring ...................................................2 5 26843 Solenoid Assembly ...............................2

(Includes Items 6 Through 21, less coil) 6 26808 Plate, End .............................................2 7 29595 Screw....................................................8 8 29596 Case .....................................................2 9 26802 Spring ...................................................210 29597 Sleeve, Outer Flux................................211 29598 Sleeve, Inner Flux.................................212 29599 Guide, Push Pin....................................213 29311 O-Ring ..................................................214 29624 Pin, Push ..............................................215 29310 Ring, Quad ...........................................216 29602 Cone, Female .......................................217 29311 O-Ring ..................................................218 29312 O-Ring ..................................................219 29602 Pin, Push ..............................................2


20 29605 Plunger .................................................221 29607 Tube, Guide..........................................222 24263 Coil, Solenoid .......................................223 26845 O-Ring ..................................................124 26844 Bracket, Mounting.................................225 Bolt, 3/8F x 3 1/4 ..................................326 Nut, 3/8F...............................................3

26859 Lock Valve Assembly ...........................1(Includes Items 27 Through 36)

27 Body .....................................................128 Piston....................................................129 Poppet ..................................................230 Ball........................................................231 Plug ......................................................232 26857 O-Ring ..................................................233 Spring, Small ........................................234 Spring, Large ........................................235 Capscrew..............................................236 23290 O-Ring ..................................................2

*

*

****


12Revised: 11-2009

RT500-1


PAGE

MODEL:

DATE: GROUP

SUPERSTRUCTURE

12.1


723A0004 Superstructure AssemblyItems (1 - 44)

1 707F8767 Bracket...........................................12 707 8633 Stud ...............................................23 1221-81 Knob ..............................................24 707F6609 Ear .................................................25 1205-36 3/8 Nut ...........................................46 1200-59 3/8-16 x 1.0 HHCS.........................47 1210-20 3/8” Lockwasher ............................148 707F8768 Bracket...........................................19 707F8630 Bracket...........................................210 707A0278 Cab Mount Assembly.....................311 42689 Lubrication Cup..............................612 1200-98 Capscrew, 0.50 x 1.25 ...................213 1210-26 Lockwasher, 0.50...........................214 723A0008 Swivel Assembly............................1


15 710 0318 Cover, Cab Hoses ......................... 116 1203-265 MACH. SCR. #10 x 0.50................ 817 1200-57 Capscrew, 3/8 x 0.75..................... 1018 710 0304 Swing Reducer .............................. 119 707F8641 Bracket .......................................... 120 12177-1 Trim Lock....................................... 3021 720 0399 Grease Tube.................................. 122 720 0400 Grease Tube.................................. 123 1219-40 1/8” MPT X 90° INV.FLR ............... 224 723 0113 Plate, Shield .................................. 125 1209-3 5/16 Flatwasher ............................. 426 723F0112 Superstructure ............................... 127 1200-31 Capscrew, 0.31 x 1.00................... 428 1210-17 Washer, Lock 5/16......................... 429 209-00444 Handle ........................................... 230 720F0393 Handle ........................................... 1

10 21 1023

22, 23

7, 25246, 7, 25

15, 162620143012, 13111871996, 79

27, 28 29

17, 7 8 4 3 9

17, 7

17, 7 1 4

3

5 2

AA

CC

B

B

VIEW A - A VIEW B - B VIEW C - C

12Issued 7-2003

RT500-1


PAGE

MODEL:

DATE: GROUP

SWING BEARING12.2


717A0587 Swing Bearing Assembly(Includes Items 1 Through 4)

1 717 0013 Bearing, Swing......................................1 Seal, Upper..........................................1 Seal, Lower..........................................1

2 1203-249 Capscrew, Ferrycap..............................48 3 1203-241 Capscrew, 7/8C x 5 12 Point Gr 8 ........44 4 1209-61 Washer, Hardened................................92 5 720 0400 Tube......................................................1 6 720 0399 Tube......................................................1 7 1219-40 Elbow....................................................1 8 1219-40 Elbow....................................................1 9 1213-1 Fitting, Grease ......................................210 1219-77 Connector .............................................211 719 0106 Tube......................................................212 1219-757 Connector .............................................213 42689 Cup, Lubrication....................................1

1200-100 Capscrew, .50 x 1.50............................ 21210-26 Lockwasher, .50 ................................... 2

13Issued 9-2003

RT500-1


PAGE

MODEL:

DATE: GROUP

COUNTERWEIGHT13.1


710A0216 13100# Counterweight Assembly(w/ Aux Winch)(Includes Items 1 Through 4)

710A0217 14200# Counterweight Assembly(w/o Aux Winch)(Includes Items 1 Through 6)

1 710 0208-1 Counterweight (13,100#) ......................1 2 1235-382 Bolt, Machine 1 1/4C x 12 ....................2 3 42395 Flatwasher ............................................4 4 1204-25 Nut, 1 1/4 Elastic ..................................2 5 711 0148 Slug, 1100# ..........................................1 6 1200-298 Capscrew, 1C x 8 .................................4

6

5

3 41

2

22Issued 9-2003

RT500-1


PAGE

MODEL:

DATE: GROUP

SWING DRIVEBraden

22.1


710 0304 Swing Drive (Braden)

1 Page 22.2 Swing Reduction Unit .....................1 2 Page 22.2 Swing Brake ...................................1 3 Page 22.3 Swing Motor....................................1

1

2

3

22Issued 9-2003

RT500-1


PAGE

MODEL:

DATE: GROUP

SWING REDUCTION UNITBraden

22.2


1 216068 Primary Planet Carrier.................... 1 2 216069 Output Planet Carrier ..................... 1 3 216070 Thrust Washer................................ 1 4 216071 Output Sun Gear ............................ 1 5 216072 Input Sun Gear............................... 1 6 216073 RIng Gear....................................... 1 7 216074 Pinion Housing ............................... 1 8 216075 Output Pinion ................................. 1 9 216076 Cup, Bearing .................................. 110 216077 Cone, Bearing ................................ 111 216078 Cup, Bearing .................................. 112 216079 Cone Bearing ................................. 113 216080 Split Ring ........................................ 114 216081 Flange Bushing .............................. 115 216082 Pipe Plug........................................ 216 216083 Capscrew ....................................... 1217 216084 O-Ring............................................ 218 216085 Seal, Lip ......................................... 119 216086 Housing Adapter ............................ 120 216087 Spacer ............................................ 121 216088 Capscrew ....................................... 622 216089 Lockwasher .................................... 623 216090 Housing .......................................... 124 216091 O-Ring............................................ 125 216092 Dowel Pin ....................................... 1


26 216093 Friction Disc ................................... 427 216094 Brake Plate .................................... 328 216095 Piston............................................. 129 216096 Thrust Bearing ............................... 230 216097 Actuating Assembly ....................... 131 216098 Capscrew....................................... 432 216099 Washer, Sealing............................. 433 216100 Yoke End........................................ 134 216101 O-Ring ........................................... 135 216102 Capscrew....................................... 236 216103 Cable Adapter ................................ 137 216104 O-Ring ........................................... 138 216105 Capscrew....................................... 139 216106 Seal Washer .................................. 140 216107 Sight Gauge................................... 141 216108 Plug, O-Ring .................................. 142 216109 Vent Plug ....................................... 143 Page 22.3 Hydraulic Motor.............................. 144 216112 Hose Assembly .............................. 145 216113 Plug, JIC ........................................ 146 216114 Bushing, Pilot ................................. 147 216115 Capscrew....................................... 848 216116 Washer, Flat................................... 8

18 10 9 11 12 17 2 6 17

7 40

8 15 20 24 27 26 28 23 29

3231

35

3043

34

33

253736

41 4213 14 16 4 3 1 5 19 22 21

22Issued 9-2003

RT500-1


PAGE

MODEL:

DATE: GROUP

SWING MOTOREaton

22.3


216152 Swing Motor (Eaton)

212477 Seal Kit(Includes Items With *)

1 216154 Shaft Assembly ...............................1 2 NSS * Seal .................................................4 3 NSS * Seal, Shaft Exclusion ......................1 4 NSS * Seal, Shaft.......................................1 5 NSS * Back-Up Ring..................................1 6 216159 Housing, Bearing ............................1 7 NSS * Seal, Shaft Face..............................1 8 216161 Plate, Wear .....................................1 9 216162 Drive................................................110 216163 Geroler Sub-Assembly....................111 216164 Plate, Valve .....................................112 216165 Drive, Valve .....................................113 216166 Valve ...............................................114 216167 Plate, Balancing ..............................115 216168 Pin...................................................216 216169 Spring..............................................217 NSS * Seal, Inner Face..............................118 NSS * Seal, Outer Face.............................119 216172 Housing, Valve ................................120 216173 Plug, Sub-Assembly........................121 216174 Capscrew ........................................4

6

42

72

2

2

17

205

61

18

910

1211

1314

1815

1619

21

24DATE: Revised: 11-2009

RT500-1


PAGE

MODEL:

GROUP

HYDRAULIC PUMPS24.1


1 Page 24.2 Pump (Boom, Tele, Winch) ..........................12 1239-12 Gasket ..........................................................13 1203-288 Socket Head Capscrew, 0.5 X 1-1/2” ...........4

1210-26 Washer, 1/2” Lock ........................................44 Page 24.3 Pump (Swing, Steering & Outriggers) ..........15 1239-40 Gasket ..........................................................16 1200-100 Capscrew, 1/2NC x 1 1/2” ............................2

1210-26 Lockwasher ..................................................4

1, 2, 3

4, 5, 6

24Revised 11-2009

RT500-1


PAGE

MODEL:

DATE: GROUP

HYDRAULIC PUMPBoom, Tele, Winch 24.2


707 4633 Pump(Includes Items 3 Through 20)

A205120 Kit, Seal(Includes Items 3,7,10)

3 205105 Seal.......................................................1 4 205106 Cover, Shaft End...................................1 5 24674 Plug.......................................................1 6 205107 Bushing .................................................8 7 205108 Seal, Channel .......................................4 8 205109 Plate, Thrust..........................................4 9 208031 Drive Shaft & Gear Set .........................110 205111 Seal, Gasket .........................................411 28006 Pin, Dowel.............................................812 208032 Housing, Gear.......................................113 205113 Carrier, Bearing.....................................114 205114 Shaft, Connecting .................................115 205115 Gear Set................................................116 205116 Housing, Gear.......................................117 205117 Cover, Port End ....................................118 205612 Studs.....................................................419 23666 Washer..................................................420 205119 Nut ........................................................4


710 0649 Pump (Items 1 - 10)

1 218950 Housing, SEC .......................................12 218947 Housing, PEC .......................................13 220248 Housing, Gear.......................................14 220249 Set, Gear Shaft .....................................15 218945 Brg Roller ..............................................46 220250 Cap, Screw ...........................................47 218949 Screew, Drive........................................28 220247 Name Plate ...........................................19 218943 THRPL ..................................................210 218949 Plug.......................................................111 218946 Seal, Ring .............................................212 218942 Seal, Pocket..........................................1213 218948 Seal, Lip ................................................114 218941 Seal, SQ-R............................................215 218937 Washer..................................................4

1 3 2 15

6

10

7 813 11 5 9, 12 14 5 11

4

24Revised 11-2009

RT500-1


PAGE

MODEL:

DATE: GROUP

HYDRAULIC PUMPSWING, STEERING & OUTRIGGERS

24.3

25Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

LOWER HYDRAULICSHydraulic Reservior 25.1



720A0531 Reservoir Hyd Assembly(Consists of 720A0530 & 713F0144)

720A0530 Reservoir Assembly(Includes Items 1-19, 21-24, 32 & 33)

1 720F0529 Reservoir .................................................. 1 2 1200-93 Capscrew, 1/2C x 3/4 ............................... 4

1242-144 Capscrew, 1/2 x 1 1/4............................... 4 3 334 2205 Washer, Hardened ................................... 6 4 12019-517 Elbow........................................................ 1 5 460 0319 O-Ring ...................................................... 1 6 709 7783 Filter.......................................................... 1 7 1205-194 Nut, 3/8C .................................................. 2 8 713 0119 Rod ........................................................... 1 9 434 4020 Gauge, Oil Level....................................... 110 713F0118 Cover ........................................................ 1

1218-89 O-Ring ...................................................... 1375 6203 Quick Disconnect...................................... 112019-558 Cap, Dust.................................................. 1

11 37542 Cap, Fill .................................................... 112 708 6449 Element w/O-Rings................................... 113 22919 Valve, By-Pass ......................................... 114 22920 Spring, Hold-Down ................................... 115 460 0436 O-Ring ...................................................... 116 709F7778 Cover ........................................................ 1


17 1205-194 Nut, 3/8C...................................................1217A 1209-4 Flatwasher ................................................2017B 1200-59 Capscrew..................................................1018 1219-763 Plug...........................................................119 1219-869 Plug, 2 npt.................................................220 713F0144 Step ..........................................................121 1200-59 Capscrew, 3/8C x 1 ..................................4

1209-4 Flatwasher ................................................41205-194 Nut, 3/8C...................................................4

22 1200-104 Capscrew, 1/2 X 2 ....................................21205-67 Nut, Lock, 1/2............................................2

23 709F6170 Handle ......................................................1

A38556 Immersion Heater Assembly.................Opt.(Includes Items 25 Through 31)

24 1223-1028 Heater, Immersion ....................................125* 1200-1 HHCS 1/4 NC X 3/426* 1205-21 Locknut HEX Pellet 1/4-2027* 717 0586 Bar-Mud Flap Bracket...............................128 709 2487 Guard, Mud...............................................1

8

7

6

5

2310

11

17A, 17B

12

9

1816

17, 17A

1514

13

2

3

223

191

419

20

21

24

28

* ITEMS (25 TO 27) ARE NOT SHOWN IN ILLUSTRATION

25


PAGE

MODEL:

DATE: GROUP

25.2

Revised 11-2009

RT500-1LOWER HYDRAULICSHydraulic Reservior

1 2

3 4, 5 6, 7

9, 8

2 10 11

A

AVIEW A - A


1 12019-146 Tee, -20 ......................................................................................12 1219-661 Adapter, STR, -20.......................................................................23 708 2207 Manifold, Suction ........................................................................14 1219-393 Clamp .........................................................................................25 1218-61 O-Ring ........................................................................................16 1200-146 Capscrew, 0.62C X 1.75.............................................................47 1210-32 Washer, Lock, 0.62.....................................................................48 1219-800 Tee, Swivel Nut Run, -8..............................................................19 1219-691 Adapter, STR, -12-8 ...................................................................310 1219-485 Plug, -12 .....................................................................................111 1219-464 Adapter, 90°, -8-10 .....................................................................1

25


PAGE

MODEL:

DATE: GROUP

25.3

Revised 11-2009

RT500-1LOWER HYDRAULICSDiverter Valve

1

2

3

4, 5, 6789


1 1219-802 Adapter, 90°, -12 ........................................................................12 1219-389 Adapter, STR, -12.......................................................................13 717 0523 Valve, Diverter ............................................................................14 1200-53 Capscrew, 0.31C X 3.75.............................................................25 1209-3 Washer, Flat, 0.31 ......................................................................26 1205-25 Nut, 0.31C ..................................................................................27 375 0400 Coupling, -6-4 .............................................................................18 1219-691 Adapter, STR, -12-8 ...................................................................19 1219-441 Adapter, STR, -8.........................................................................1

25


PAGE

MODEL:

DATE: GROUP

25.4

Revised 11-2009

RT500-1LOWER HYDRAULIC ASSY

1 2 3 4

5, 6, 7, 8

9, 10, 11

1213, 14, 151613, 14, 15171813, 14, 1513, 14, 19, 20

21

27

32 31 30 29 28

34, 33

38, 37, 36, 35

7 22 23 24

7 22 2526

39

40

41

TOP VIEW OF SWIVEL AREA

SEE PAGE 25.5

25


PAGE

MODEL:

DATE: GROUP

25.5

Revised 11-2009

RT500-1


1 12019-241 Adapter, 90° SW Nut, -20 ...........................................................12 709 5700-50 Hose, -10 ....................................................................................13 721 0275-35 Hose ...........................................................................................14 720 0313-41 Hose, -20 ....................................................................................15 200B2007-8 Clamp, 1" ....................................................................................16 1205-36 Nut, 0.38C ..................................................................................177 1210-20 Washer, Lock, 0.38.....................................................................98 1209-4 Washer, Flat, 0.38 ......................................................................179 1240-220 Clamp, Half.................................................................................210 1240-140 Plate, Cover................................................................................111 1200-69 Capscrew, 0.38C X 2.25.............................................................212 1219-691 Adapter, STR, -12-8 ...................................................................313 1240-215 Clamp, Half.................................................................................1214 1240-195 Plate, Cover................................................................................515 1200-73 Capscrew, 0.38C X 2.75.............................................................816 MK212382-60 Hose, -12 ....................................................................................117 709 1239-67 Hose, -16 ....................................................................................118 707 4097-68 Hose, -16 ....................................................................................119 1200-89 Capscrew, 0.38C X 5.50.............................................................220 1240-237 Plate, Safety Locking..................................................................121 709 9199-97 Hose, -12 ....................................................................................122 1200-61 Capscrew, 0.38C X 1.25.............................................................823 1218-26 O-Ring ........................................................................................124 12019-279 Clamp .........................................................................................225 460 4112 O-Ring ........................................................................................126 1219-665 Clamp .........................................................................................227 710 0650-68 Hose, -20 ....................................................................................128 363 1223 Elbow, 90° SW Nut, -20-16.........................................................229 1219-392 Clamp .........................................................................................430 460 4113 O-Ring ........................................................................................231 1200-307 Capscrew, 0.44C X 1.50.............................................................832 1210-23 Washer, Lock, 0.44.....................................................................833 435 3211-39 Hose, 2" I.D. ...............................................................................134 378 0301 Clamp .........................................................................................235 363 1409 Insert...........................................................................................136 1218-126 O-Ring ........................................................................................137 1210-26 Washer, Lock, 0.50.....................................................................438 1200-100 Capscrew, 50C X 1.50................................................................439 721 0275-47 Hose, -16 Hose/-20 STR/-16 90°................................................140 718 0616-31 Hose, -16 ....................................................................................141 1219-290 Adapter, 45° SW Nut, -12 ...........................................................1

SEE PAGE 25.4

LOWER HYDRAULIC ASSY

25


PAGE

MODEL:

DATE: GROUP

25.6

Revised 11-2009

RT500-1LOWER HYDRAULICSOutrigger Valves

A

B

DETAIL A DETAIL B

1

23

4 5

6

7

8

9

10, 11, 12, 13

14

8

8

15

10, 11, 12, 13


1 707 4078-19 Hose, -8 ........................................................22 707 4078-66 Hose, -8 ........................................................63 709 5668-12 Hose, -8 Hose/-10 STR/-8 90°......................24 709 5673-11 Hose, -8 Hose/-10 STR/-8 90°......................15 709 5673-15 Hose, -8 Hose/-10 STR/-8 90°......................16 1219-628 Tee, Branch, -10...........................................27 1219-598 Adapter, STR, -6-8 .......................................28 1219-441 Adapter, STR, -8...........................................4


9 708 2211 Valve, Solenoid............................................ 110 1200-59 Capscrew, 0.38C X 1.00.............................. 811 1209-4 Washer, Flat, 0.38 ....................................... 812 1210-20 Washer, Lock, 0.38...................................... 813 1205-36 Nut, 0.38C.................................................... 814 12019-274 Adapter, 90°, -6-8 ........................................ 215 49018 Valve, Rear Axle .......................................... 1

25


PAGE

MODEL:

DATE: GROUP

25.7

Revised 11-2009

RT500-1

1

2

2

3

5

5

2

7

8

12, 11, 10, 9

12, 11, 10, 9

12, 11, 10, 9

13, 10, 11, 12

13, 10, 11, 12

13, 10, 11, 12

14

2

2

6

5

5

4

A

B

SEE PAGE 25.9

LOWER HYDRAULICSOutrigger Valves

25


PAGE

MODEL:

DATE: GROUP

25.8

Revised 11-2009

RT500-1

22

18, 19, 20, 21

17

16

13, 10, 11, 12

13, 10, 11, 12

13, 10, 11, 12

13, 10, 11, 12

13, 10, 11, 12

13, 10, 11, 12

13, 10, 11, 12

15

SEE PAGE 25.9


25


PAGE

MODEL:

DATE: GROUP

25.9

Revised 11-2009

RT500-1

DETAIL A DETAIL B

23, 24, 25, 26

27

27

28

28

27

26, 25, 24, 23

27


1 707 4078-48 Hose ...........................................................................................12 707 4078-66 Hose, -8 ......................................................................................53 709 5668-32 Hose, -8 Hose/-8 STR/-10 90°....................................................14 707 4079-61 Hose ...........................................................................................15 707 4078-62 Hose ...........................................................................................46 707 4079-80 Hose ...........................................................................................17 709 6645 Tube ...........................................................................................18 709 6855 Tube ...........................................................................................19 1240-171 Clamp, Half.................................................................................610 1240-154 Plate, Cover................................................................................1311 1200-39 Capscrew, 0.31C X 2.00.............................................................1312 1240-153 Nut, Rail ......................................................................................1313 1240-152 Clamp, Half.................................................................................2014 708 2294 Tube ...........................................................................................215 708 2095 Tube ...........................................................................................216 709 6803 Tube ...........................................................................................117 709 6804 Tube ...........................................................................................118 1240-168 Clamp, Half.................................................................................419 1240-170 Plate, Cover................................................................................220 1200-7 Capscrew, 0.25C X 1.50.............................................................421 1240-157 Nut, Rail, 0.25.............................................................................422 707 4337-26 Hose, -8 Hose/-8 STR/-10 45°....................................................123 1200-59 Capscrew, 0.38C X 1.00.............................................................824 1209-4 Washer, Flat, 0.38 ......................................................................825 1210-20 Washer, Lock, 0.38.....................................................................826 1205-36 Nut, 0.38C ..................................................................................827 1219-470 Adapter, 90°, -8 ..........................................................................1028 708 2210 Valve, Solenoid, O.R. .................................................................2

SEE PAGES 25.7, 25.8


25


PAGE

MODEL:

DATE: GROUP

25.10

UPPER HYDRAULICSRevised 11-2009

RT500-1

SEE PAGE 25.12

1

15

12, 13, 14

11

10

6, 7, 8, 9

5

2

3

4

16

17

20, 19, 18

21

22, 23

24

25, 26, 27

22, 23

25, 26, 27

28

29

A

A

25


PAGE

MODEL:

DATE: GROUP

25.11


RT500-1

SEE PAGE 25.12

30

6, 31, 32

6, 31, 32

33, 34, 13, 12

35

36

37

12, 13, 34, 33

VIEW A - A

25


PAGE

MODEL:

DATE: GROUP

25.12


RT500-1

SEE PAGES 25.10, 25.11


1 707 4686-108 Hose, -12 ....................................................................................12 707 4495-120 Hose, -6 ......................................................................................23 1219-661 Adapter, STR, -20.......................................................................24 12019-122 Adapter, 90°-20-16 .....................................................................15 12019-205 Adapter, STR, -6-4 .....................................................................66 1200-15 Capscrew, 0.25C X 2.50.............................................................97 1209-4 Washer, Flat, 0.38 ......................................................................28 1209-2 Washer, Flat, 0.25 ......................................................................39 1205-13 Nut, Lock, 0.25C.........................................................................210 12019-779 Valve, Relief ...............................................................................211 1219-605 Adapter, STR, -6.........................................................................512 1240-215 Clamp, Half.................................................................................1213 1240-195 Plate, Cover................................................................................414 1200-73 Capscrew, 0.38C X 2.75.............................................................415 707 4686-112 Hose, -12 ....................................................................................116 717 0150 Cylinder, Hoist ............................................................................117 709 5830 Pin, Lower Cylinder ....................................................................118 1222-347 Pin, Eye ......................................................................................119 1200-268 Capscrew, 1.00F X 2.50 .............................................................120 1210-50 Washer, Lock, 1.00.....................................................................121 376 1401 Adapter, 45°, -16-12 ...................................................................222 12019-774 Disconnect, Quick, -6 .................................................................223 12019-558 Cap, Dust, -4 ..............................................................................224 200B2585-64 Hose, -12 ....................................................................................225 1240-204 Clamp, Half.................................................................................1026 1240-191 Plate, Cover................................................................................527 1200-17 Capscrew, 0.25C X 2.75.............................................................1028 717 0626-60 Hose, -20 ....................................................................................129 717 0626-108 Hose, -20 ....................................................................................130 1219-680 Adapter, 90°, -16.........................................................................131 1240-148 Plate, Cover................................................................................432 1240-203 Clamp, Half.................................................................................833 1200-89 Capscrew, 0.38C X 5.50.............................................................434 1240-237 Plate, Safety Locking..................................................................235 709 5310-30 Hose, -12 ....................................................................................136 709 1240-104 Hose, -16 ....................................................................................137 709 1240-60 Hose, -16 ....................................................................................1

25


PAGE

MODEL:

DATE: GROUP

25.13


RT500-1


1 717 1155 Winch, Main................................................................................12 1219-556 Adapter, STR, -12-16 .................................................................13 707 4100-29 Hose, -16 ....................................................................................24 12019-193 Adapter, 90°, -12-16 ...................................................................15 716 0340-144 Hose, -10 ....................................................................................16 12019-517 Adapter, 90°, -12-10 ...................................................................17 1240-53 Clamp .........................................................................................38 1200-57 Capscrew, 0.38C X 0.75.............................................................19 1209-4 Washer, Flat, 0.38 ......................................................................210 1200-418 HHCS 1 1/8 X 3.50 .....................................................................411 1205-235 Locknut, 1 1/8 .............................................................................412 1200-347 Capscrew, 1.12C X 2.50.............................................................413 1210-57 Washer, Lock, 1.12.....................................................................414 1219-917 Bulkhead Fitting, STR, -16 .........................................................215 709F6592 Spacer, Main Winch ...................................................................2

1

2

3

6

5

4

3

3

10, 11

12, 1311, 10

15

13, 12

14

5

58, 9

7

7

A

DETAIL A

25


PAGE

MODEL:

DATE: GROUP

25.14

Revised 11-2009

RT500-1UPPER HYDRAULICS

Winch Valve

1

22

3 4 5, 6, 7

8

9

10, 6, 71112

13

14

15 16 17 18 19 20 21


1 12019-303 Adapter, 45°, -16 ........................................................................22 707 4097-22 Hose, -16 ....................................................................................23 718 0548-30 Hose, -6 ......................................................................................14 718 0670-21 Hose, -6 ......................................................................................25 1200-128 Capscrew, 0.50C X 5.50.............................................................26 1209-6 Washer, Flat, 0.50 ......................................................................37 1205-67 Nut, Lock, 0.50C.........................................................................38 1219-776 Adapter, 90°, -6 ..........................................................................59 723 0011 Valve, Winch...............................................................................110 1200-108 Capscrew, 0.50C X 2.50.............................................................111 718 0548-35 Hose, -6 ......................................................................................212 718 0670-28 Hose, -6 ......................................................................................213 12019-112 Tee, SW Nut Run, -6 ..................................................................614 1219-693 Tee, Run, -6................................................................................415 718 0678-30 Hose, -4 ......................................................................................116 720 0321-59 Hose, -4 ......................................................................................117 362 3233 Tee, Branch ................................................................................118 1219-783 Plug ............................................................................................119 12019-794 Disconnect, Quick.......................................................................120 12019-558 Cap, Dust, -4 ..............................................................................521 12019-205 Adapter, STR, -6-4 .....................................................................6

25


PAGE

MODEL:

DATE: GROUP

25.15

Revised 11-2009


Boom Valve (Front)

1

12

2

11

10

3 4

5

6

78

9


1 MK212096-69 Hose, -6 ......................................................................................12 MK212096-61 Hose, -6 ......................................................................................13 718 0548-40 Hose, -6 ......................................................................................14 718 0670-21 Hose, -6 ......................................................................................25 1219-776 Adapter, 90°, -6 ..........................................................................56 718 0548-35 Hose, -6 ......................................................................................27 718 0670-28 Hose, -6 ......................................................................................28 718 0548-33 Hose, -6 ......................................................................................19 1219-693 Tee, Run, -6................................................................................410 12019-112 Tee, SW Nut Run, -6 ..................................................................611 716 0340-144 Hose, -10 ....................................................................................112 707 4164-67 Hose, -4 ......................................................................................1

25


PAGE

MODEL:

DATE: GROUP

25.16

Revised 11-2009


Boom Valve (Rear)

1, 2, 3

4

51, 2, 3

6

7

8

9

10

12, 2, 311

13, 14


1 1200-130 Capscrew, 0.50C X 6.00.............................................................22 1209-6 Washer, Flat, 0.50 ......................................................................33 1205-67 Nut, Lock, 0.50C.........................................................................34 12019-264 Adapter, 90°, -6-4 .......................................................................55 718 0678-25 Hose, -4 ......................................................................................16 720 0321-30 Hose, -4 ......................................................................................17 12019-205 Adapter, STR, -6-4 .....................................................................68 1219-776 Adapter, 90°, -6 ..........................................................................59 707 4495-120 Hose, -6 ......................................................................................210 720 0069 Valve, Boom ...............................................................................111 720 0321-41 Hose, -4 ......................................................................................112 1200-114 Capscrew, 0.50C X 3.25.............................................................113 12019-558 Cap, Dust, -4 ..............................................................................514 375 0400 Disconnect, Quick.......................................................................1

25


PAGE

MODEL:

DATE: GROUP

25.17

Revised 11-2009


Cab

1 2

3

4

5

6


1 707 4089-70 Hose, -4 ......................................................................................12 12019-158 Reducer, STR, -6-4 ....................................................................13 707 4078-70 Hose, -8 ......................................................................................14 709 1262-44 Hose, -8 ......................................................................................15 707 4078-52 Hose, -8 ......................................................................................16 707 4077-48 Hose, -8 ......................................................................................1

25


PAGE

MODEL:

DATE: GROUP

25.18

Revised 11-2009

RT500-1PRIORITY VALVE

1

2

3

4

5

6


1 1219-763 Plug, -4 .......................................................................................12 1219-959 Adapter, STR, -4.........................................................................13 709 5241 Plate ...........................................................................................14 708 2350 Valve, Steering Priority ...............................................................15 1219-442 Adapter, STR, -10-8 ...................................................................3.6 1219-663 Adapter, 45°, -12 ........................................................................2

25


PAGE

MODEL:

DATE: GROUP

25.19

Revised 11-2009

RT500-1SWING DRIVE

8

7

4, 5 6

1

2

3


1 717 0631-42 Hose, -8 ......................................................................................22 1219-442 Adapter, STR, -10-8 ...................................................................33 MK212382-54 Hose, -12 ....................................................................................14 363 0082 Reducer, STR, -20-16 ................................................................15 12019-218 Adapter, 90°, -16-12 ...................................................................26 717 0676-28 Hose, -12 ....................................................................................17 375 1406 Adapter, 90°, -4-6 .......................................................................28 MK212096-69 Hose, -6 ......................................................................................1

25


PAGE

MODEL:

DATE: GROUP

25.20

Revised 11-2009


Swing Valve

1

2

3

4

5

7 6 9 8

11, 12, 13

10

14

15

16


1 718 0548-33 Hose, -6 ......................................................................................12 720 0321-24 Hose, -4 ......................................................................................13 12019-112 Tee, SW Nut Run, -6 ..................................................................64 375 1406 Adapter, 90°, -4-6 .......................................................................25 12019-453 Tee, SW Nut Run, -4 ..................................................................16 720 0071 Valve, Swing...............................................................................17 1219-959 Adapter, STR, -4.........................................................................18 720 0321-41 Hose, -4 ......................................................................................19 12018-217 90° Elbow -10-8 ..........................................................................110 12019-304 Adapter, STR, -4-6 .....................................................................111 1200-49 Capscrew, 0.31C X 3.25.............................................................312 1210-17 Washer, Lock, 0.31.....................................................................313 1205-25 Nut, 0.31C ..................................................................................314 12019-264 Adapter, 90°, -6-4 .......................................................................515 718 0548-26 Hose, -6 ......................................................................................116 1219-389 Adapter, STR, -12.......................................................................2

25


PAGE

MODEL:

DATE: GROUP

25.21

Revised 11-2009

RT500-1BOOM CYL HOLD VALVE

1 2 3 4 5

6, 73

9

10

8


1 12019-704 Reducer, STR, -12-6 ..................................................................12 12019-609 Tee, SW Nut Branch, -6 .............................................................13 1219-663 Adapter, 45°, -12 ........................................................................24 1219-605 Adapter, STR, - 6........................................................................55 707 4075-14 Hose, -4 W/-6 Ends ....................................................................16 1229-62 Capscrew, 0.50F HT...................................................................47 1209-64 Washer, 0.50 HT ........................................................................48 717 0849 Valve, Hold .................................................................................19 12019-548 Adapter, 90°, -4 ..........................................................................110 707 4164-67 Hose, -4 ......................................................................................1

SEE RCI GROUP 52

SEE RCI GROUP 52

25


PAGE

MODEL:

DATE: GROUP

25.22

Revised 11-2009


Relief Valve

1 2

13, 4, 576

8


1 1219-605 Adapter, STR, - 6........................................................................52 707 4495-120 Hose, -6 ......................................................................................23 1200-15 Capscrew, 0.25C X 2.50.............................................................124 1209-2 Washer, Flat, 0.25 ......................................................................35 1205-13 Nut, Lock, 0.25C.........................................................................26 12019-779 Valve, Relief ...............................................................................27 12019-205 Adapter, STR, -6-4 .....................................................................68 1219-661 Adapter, STR, -20.......................................................................2

25


PAGE

MODEL:

DATE: GROUP

25.23

Revised 11-2009


Pressure Reducer Valve

13 2

4

7

6

5

9, 8

10

12, 11 13 15, 14

16

17

15

13

13

14

18


1 721 0360 Valve, Pressure Reducing ..........................................................12 1219-980 Plug ............................................................................................13 720 0321-30 Hose, -4 ......................................................................................14 1219-605 Adapter, STR, - 6........................................................................55 718 0548-40 Hose, -6 ......................................................................................16 12019-112 Tee, SW Nut Run, -6 ..................................................................67 720 0321-41 Hose, -4 ......................................................................................18 1200-15 Capscrew, 0.25C X 2.50.............................................................129 1210-14 Washer, Lock, 0.25.....................................................................210 718 0548-30 Hose, -6 ......................................................................................111 12019-774 Disconnect, Quick, -6 .................................................................312 12019-558 Cap, Dust, -4 ..............................................................................513 12019-264 Adapter, 90°, -6-4 .......................................................................314 1219-887 Adapter, 90° SW Nut ..................................................................215 12019-205 Adapter, STR, -6-4 .....................................................................216 720 0321-59 Hose, -4 ......................................................................................117 718 0678-30 Hose, -4 ......................................................................................118 718 0678-25 Hose, -4 ......................................................................................1

25


PAGE

MODEL:

DATE: GROUP

25.24

UPPER HYDRAULICSWinch Hydraulics

RT500-1

Revised 11-2009

1

2

3

45

6

8, 7

9


1 717 1155 Winch, Braden ............................................................................12 1219-556 Adapter, STR, -12-16 .................................................................13 723 0054-43 Hose, -16 ....................................................................................14 707 4100-44 Hose, -16 ....................................................................................15 1219-957 Adapter, 90° SW Nut, -16 ...........................................................16 12019-193 Adapter, 90°, -12-16 ...................................................................17 12019-464 Tee, Branch ................................................................................18 1219-810 Adapter .......................................................................................19 707 4094-21 Hose, -10 ....................................................................................1

25

PAGE

MODEL:

DATE: GROUP

CENTER SWIVEL ASSEMBLYUpper 25.25

REF PART.NO. DESCRIPTION QTY

12 360 3521 Fitting (Port 2) .......................................1709 1240-60 Hose .....................................................1

13 1219-686 Fitting (Port 3) .......................................1717 0626-108 Hose .....................................................1


15 376 1002 Fitting (Port 4) .......................................1709 1240-104 Hose .....................................................1



1 Page 25.27 Rotary Manifold.....................................1 2 1219-810 Reducer (Port 8) ...................................1 3 12019-464 Tee........................................................1 4 716 0340-144 Hose, -10 ..............................................1 5 12019-457 Reducer ................................................1 6 12019-112 Tee, Run ...............................................2 7 MK212096-61 Hose, -6 ................................................1 8 12019-756 Reducer ................................................1 9 MK212096-69 Hose, -6 ................................................1 10 707 4164-67 Hose, -4 ................................................1 11 12019- 153 Fitting (Port 1) .......................................1

12019-241 Fitting ....................................................1717 0626-60 Hose......................................................1


10

8

9

7

6

5

32

SeePage 25.9

1

4

15

1211

13

14

16

Issued 9-2003

RT500-1

25

PAGE

MODEL:

DATE: GROUP

CENTER SWIVEL ASSEMBLYLower 25.26


7 709 5700-50 Hose .....................................................11219-446 Fitting (Port 8) .......................................1

8 Page 25.27 Rotary Manifold.....................................1 9 707 4077-48 Hose .....................................................1

1219-470 Fitting (Port 6) .......................................110 707 4078-52 Hose .....................................................1

12019-517 Fitting (Port 5) .......................................111 709 1262-44 Hose .....................................................1

1219-441 Fitting (Port 9) .......................................112 1219-470 Fitting (Port 5) .......................................113 723F0010 Torque Arm...........................................114 707 4952 Valve, Axle Lockout ..............................1


1 720 0313-41 Hose......................................................11219-386 Fitting (Port 3) .......................................1363 1109 Adapter, 45 deg ....................................1

2 720 0312-24 Hose......................................................11219-282 Fitting (Port 1) .......................................11219-958 Fitting ....................................................1

3 707 4078-70 Hose......................................................11219-441 Fitting (Port 6) .......................................1

4 720 0236-57 Hose......................................................11219-282 Fitting (Port 4) .......................................11219-958 Fitting ....................................................1

5 718 0680-51 Hose......................................................112019-303 Ftting (Port 2) ........................................1

6 720 0312-24 Hose .....................................................112019-171 Fitting (Port 7) .......................................11219-290 Fitting ....................................................1


1

2

3 4

5

6

78 11 910

12

13

14

Issued 9-2003

RT500-1

25


PAGE

MODEL:

DATE: GROUP

ROTARY MANIFOLD25.27


708A2388 Manifold, Rotary ................................... 1

218199 Kit, Seal ................................................ 1

Issued 9-2003

RT500-1

25


PAGE

MODEL:

DATE: GROUP

25.28


1 Page 39.8 Cylinder, Extend ..............................Ref 2 12019-366 Adapter, Str......................................2 3 200B2585-64 Hose, -12 .........................................2

UPPER HYDRAULIC ASSEMBLYEXTEND CYLINDER

1

2

33

2

Issued 9-2003

RT500-1

25


PAGE

MODEL:

DATE: GROUP

25.29


1 218915 Filter (See Page 7.11)......................Ref 2 218263 Plate, Adapter (See Page 7.11) .......Ref 3 711 0362 Bracket.............................................1

1200-59 Capscrew.........................................31210-20 Lockwasher......................................3

4 1219-802 Adapter ............................................2 5 717 0624-34 Hose ................................................1

1219-802 Adapter (Other End) ........................1 6 717 0624-31 Hose ................................................1

1219-714 Tee (Other End) ...............................11219-716 Reducer (Other End) .......................1

REMOTE TRANSMISSION FILTER

5

1

234 46

RT500-1

Revised 11-2009

27Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

OPERATOR’S CAB27.1

Note 1 :Dome Light, Hand Rails, Mirror, Roof Wiper and Windshield Wiper are supplied with Cab.

64

424363

63

221321332060 9, 1112, 1718, 19

62

1211109845

32, 40

384749, 50

2

6554

7, 29

56, 28

46

70

27

57

51

65

66

14

19, 21, 39

56

33

15

59

10111241

70

57

51

46

66

49

6768

50

4435543

A

A

VIEW A - A


SEE PAGE 27.3

1

TANK PORT

PRESSURE PORT

STEER LEFT PORT

STEER RIGHT PORT

27RT500-1

PAGE

MODEL:

DATE: GROUP


FRONT OF CAB

REAR OF CAB

CABLE WAY GREASE LINE PIPING - FORM AT ASSY

16

20641424348

55

4

3634

18

7

910111226

910111226

31, 30


SEE PAGE 27.3

Revised 11-2009

27RT500-1

PAGE

MODEL:

DATE: GROUP



SEE PAGES 27.1 & 27.2


723A0046 Cab Assembly RT (Items 1-70)

1 719A0946 Cab, Operators................................. 12 723A0045 Upper Dash Panel Assembly ........... 13 1245-62 Level................................................. 14 1233-35 Screw, #6C X 0.50 ........................... 45 1205-1 Nut, #6C ........................................... 36 724 0266 Boom Foot Pedal.............................. 17 719A0929 Cable Way........................................ Ref8 719 0200 Slimline Seat .................................... 19 1200-31 Capscrew, .31C X 1.00 .................... 910 1209-2 Washer, Flat, .31 .............................. 711 1210-17 Washer, Lock, .31 ............................ 1012 1205-25 Nut, .31C .......................................... 1113 45528 Seatbelt W/TETHER ........................ Ref14 708A2416-1 Swing Brake Assembly..................... 115 719A0408 Cab Throttle Control ......................... 116 1223-50 Grommet .......................................... 117 1223-387 Horn.................................................. 118 1219-77 Adapter, Connector .......................... 219 1200-63 HHCS 3/8-16X1.50........................... 220 719 0104 Floormat, Front................................. 121 707 7712 Spacer .............................................. 222 719 0222 Floormat, Rear ................................. 123* 719 0432 Defroster Hose Assembly................. 124* 209-00868 ‘S’ - Hook.......................................... 225* 209-00867 #35 Sash Chain................................ 126 714 0497 Support, Seat ................................... 227 430 9978 Check Valve ..................................... 128 1222-217 Extinguisher, Fire ............................. 129 1202-4 Screw, #10-24X.50........................... 630 1202-6 Screw, #10C X .75 ........................... 431 1230-6 Nut, #10C ......................................... 432 719 0712 Horn Pad .......................................... 133 12147-12 U-Channel ........................................ 234 1213-1 Fitting, Grease.................................. 235 1210-7 Lockwasher ...................................... 3


36 719 0106 Grease Tube..................................... 237* 1219-40 1/8”NPTX1/4” INV.FLR..................... 238 718A0720 Steering Assembly............................ 139 709A6754-1 Brake Assembly................................ 140 719 0711 Steering Wheel ................................. 141 719F0604 Boom PED. Support .........................Ref42 220-7007-5 FLG/HD Bolt .25X.75........................ 543 1209-1 Flat Washer 1/4” ............................... 444 717 1220 Spring, Wave .................................... 145 1203-247 Capscrew .38 X .75 .......................... 846 707 4076-28 Hose Assembly................................. 147 1203-292 M10-1.5X30MM BHCS..................... 248 1205-13 HEX Nut 1/4-20 ................................ 449 718 0742 Directional Signal.............................. 150 718 0741 TRANS. Shifter ................................. 151 707 4077-36 Hose Assembly................................. 152* 720 00549 Seat Harness.................................... 153* 720 0165 Valve Harness .................................. 154 12400-1085 Decal-Fuse ....................................... 155* 12400-940 Decal-THROT./LUBE ....................... 156 1203-275 #10-32 Pan HD SCR ........................ 457 707 4656-37 Hose Assembly................................. 158 1202-5 Screw, #10-24 X .38 ......................... 459 12260-96 Decal ................................................ 160 719F0442 Grab Handle .....................................Ref61* 719 0813 MG5 Harness ................................... 162 1222-184 Cable Tie 7” ...................................... 763 200B2007-59 Clamp ............................................... 264 1222-202 Cable Tie 14” .................................... 665 1240-59 Clamp ............................................... 266 707 4656-35 Hose Assembly................................. 167 1222-359 Cup Holder ....................................... 168 719 0453 Gasket .............................................. 169 719 0480 Fire EXT. MTG. BRKT......................Ref70 707 4078-34 Hose Assembly................................. 1

* ITEMS 23, 24, 25, 37, 52, 53, 55, 61 ARE NOT SHOWN IN THE ILLUSTRATION

Revised 11-2009

27RT500-1

PAGE

MODEL:

DATE: GROUP




719A0946 Cab Assembly

1 A483-2A Guard, Window.................................1A514-B Screw, #10-24 X 1/2 .........................4

2 216361 Window, Sliding RH..........................1215595 Seal, Windshield Large.....................18’

3 719W990 Cab Weldment..................................14 216370 Wiper Blade Rest..............................1

215217 Screw, 10-24 X 1/2”..........................25 920-027 Shim - Front Wiper ...........................16 Page 27.14 Wiper Kit, Front.................................17 216371 Striker Bolt Bracket...........................1

216372 Internal Thread Striker......................1216393 Screw, 3/8-16 X 3/4”.........................1215223 Washer, 5/16 ....................................3A856-1 Screw, 5/16-18 X 3/4”.......................3

8 216363 Glass, LH Front ................................1215595 Seal, Windshield Large.....................18’

9 216373 Striker Bolt Bracket, Rear .................1216372 Internal Thread Striker......................1216393 Screw, 3/8-16 X 3/4”.........................1215975 Screw, 5/16-18 X 3/4”.......................2215223 Washer, 5/16 ....................................3


10 920-70 Track, Lower Roller...........................1A854-A Screw, 3/8-16 X 3/4” .........................5A853-A Washer, Flat, 3/8 ..............................5

11 920-71 Bracket, Lower Roller .......................1A328 Bearing, Sealed Roller ......................8A854-A Screw, 3/8-16 X 3/4”, SOCBTN, YZ .4A853-A Washer, Flat, 3/8 ..............................4A521-C Screw, SHLDR, 3/8Ø X 3/8 Long .....8

12 920DA200 Door Assembly .................................113 920-73 Bracket, Upper Roller .......................1

A328 Bearing, Sealed Roller ......................11A509 Screw, 1/4-20 X 1/2” .........................5A521-C Screw, SHLDR, 3/8Ø X 3/8 Long .....11

14 920-72 Track, Upper Roller...........................1A524 Nut, Lock, 10-32 ...............................5A533 Washer, Flat, #10 .............................5

15 216360 Glass, LH Rear .................................1215874 Windshield Seal, Small .....................9’

16 216871 Glass, Rear .......................................1215596 Window Seal (1/8” Offset).................9’

17 215217 Screw, 10-24 X 1/2” ..........................2A533 Washer, Flat, #10 .............................2

18* A670-A Screw, S/M, #8 X 5/8”, PHPA, Zinc ..419* A602-D Insert, 10-24, AKS4-1024-13 ............4

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

Revised 11-2009

* ITEMS (18, 19) NOT SHOWN IN ILLUSTRATION

27RT500-1

PAGE

MODEL:

DATE: GROUP


Revised 11-2009




1 216391 Hydraulic Plastic Plug.......................102 216392 3/8” NPT Plastic Plug .......................43 215219 Plug, 3/4” Black Nylon Button...........84 719F0414 Handle, Door Post ............................1

216393 Screw, 3/8-16 X 3/4”.........................35 216389 Large Bulb Trim Seal........................4’6 216387 Gasket, Handle Pad .........................47 216381 Handle, Horizontal Upper .................1

215975 Screw, 5/16-18 X 3/4 HXFLG ...........48 216384 Handle Weldment .............................1

215228 5/8” DIA Hole Plug, Black ................1215975 Screw, 5/16-18 X 3/4 HXFLG ...........6

9 216877 Mirror, Lower 6.5 X 6 ST ..................1216875 Mirror Assembly Kit ..........................2


10 216876 Mirror, Upper 6.5 X 10 ST.................1216878 Gasket Handle Pad...........................1

11 216385 Door Sealer Strip Weldment .............1215215 Screw, 1/4-20 X 3/4” .........................4216396 Flatwasher, 1/4” ................................4

12 216380 Bracket, Handle/Mirror Mount ...........1215975 Screw, 5/16-18 X 3/4 HXFLG ...........4

13 216878 Gasket Handle Pad...........................114 719F0442 Lower Handle....................................1

215975 Screw, 5/16-18 X 3/4 HXFLG ...........315 216386 Sealer Strip, Door .............................1

215215 Screw, 1/4-20 X 3/4” .........................3216396 Flatwasher, 1/4” ................................31

16 216390 Trim Seal ..........................................117 216394 Lagscrew, 3/8 X 4” ............................4

216397 Flatwasher, 5/16” ..............................4

1

2

3

3

4

56

7

8

9

10

11

12

6

14

1516

17

13

27RT500-1

PAGE

MODEL:

DATE: GROUP



719A0946 Cab, Crane

1 920-021 Foam, RH, Rear, Upper ................. 12 216399 Foam, RH, Rear, Lower ................. 13 216406 Foam, RH, Above Console ............ 14 216404 Foam, RH, Lower........................... 15 216400 Foam - Front, RH ........................... 16 216402 Foam - Front, LH............................ 17 216408 Foam - Dash, LH............................ 18 216880 Grab Handle................................... 1

215975 Screw, 5/16-18 x 3/4” ..................... 29 216403 Foam - LH, Rear, Lower................. 110 215613 Grommet, 5/8” Diameter Hole........ 211 216411 Grommet, 3/8” Diameter Hole........ 112 216407 Foam, Dash RH ............................. 113 216409 Wiring Harness .............................. 1

1

2

3

4

56

7

8

9

1011

12

13


Revised 11-2009

27RT500-1

PAGE

MODEL:

DATE: GROUP



Cab, Crane

1 719F0707 Dash Frame Weldment ....................... 1215211 Screw, 5/16 - 18 x 3/4” ........................ 8215225 Hexnut, 5/16 - 18................................. 8215224 Lockwasher, 5/16” ............................... 8215223 Flatwasher, 5/16”................................. 8

2 216415 Bracket, Dash LH, Lower .................... 1215211 Screw, 5/16 - 18 x 3/4” ........................ 3

3 216416 Bracket, Dash LH, Upper .................... 1215211 Screw, 5/16 - 18 x 3/4” ........................ 2

4 719F0484 Heater Box Assembly.......................... 15 7141005 A/C Shelf Assembly ............................ 16 719F04846 Gasket................................................. 17 719F04845 Cover Plate, Heater Box ..................... 18 A686-A Dome Light W/Switch.......................... 1

79Z703D17 Butt Splice ........................................... 1A670-A Screw, #8 x 5/8.................................... 2

9 216411 Grommet, 3/8” Diameter Hole ............. 1216395 Insert, 1/4-20 ....................................... 2A857 Screw, 8-32 x 1/2” ............................... 8

10 216423 Blind, Roller-Corbeau Mat................... 1215217 Screw, 10-24 x 1/2 .............................. 2

1

23

4 5

6

7

8

910

11

12

13

14

15

16

17 18


11 920-99 Cover, Access-Dome Light...................1A857 Screw, 8-32 x 1/2” ................................4

12 216424 Bracket Assembly, Shade Clips ...........4215217 Screw,0-24 x1/2 ...................................8A857 Screw, 8-32 x 1/2” ................................8

13 7190710 Dash Wrapper Weldment.....................1215215 Screw, 1/4-20 x 3/4” .............................5216396 Flatwasher, 1/4”....................................5

14 7190480 Mounting Plate, Fire Extinguisher ........1A856-4 Screw, 5/16-18 x 1 ...............................2

15 216416 Bracket, Dash RH, Upper.....................1215211 Screw, 5/16-18 x 3/4” ...........................2

16 216415 Bracket, Dash RH, Lower.....................1215211 Screw, 5/16-18 x 3/4” ...........................3

17 216413 Dash Cover Weldment .........................1215215 Screw, 1/4-20 x 3/4” .............................4216396 Flatwasher, 1/4”....................................4

18 216414 Defroster Plenum .................................1215217 Screw, 10-24 x 1/2 ...............................2A432 Grommet, 1/2 OD, 1/4 ID .....................1

19* 719A0409 Cableway Assembly.............................1


Revised 11-2009

* ITEMS (19) NOT SHOWN IN ILLUSTRATION

27Issued 9-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

OPERATOR’S CABDoor

27.8


216357 Door Assembly, Upper

1 216445 Trim Seal ........................................ 4 ft 2 216430 Foam, Door .................................... 1 3 216390 Trim Seal ........................................ 3 ft 4 216388 Seal ................................................ 2 ft 5 216432 Cover, Lower Latch Box ................. 1

216433 Insert, 10-32 ................................... 6216434 Screw, 10-32 x 1/2” ........................ 6

6 216431 Cover, Upper Latch Box ................. 1216433 Insert, 10-32 ................................... 4216434 Screw, 10-32 x 1/2” ........................ 4

7 215603 Grab Handle................................... 1215215 Screw, 1/4-20 x 3/4” ....................... 2

8 216429 Window, Sliding - Door................... 1215609 Windshield Seal, Large .................. 12 ft

9 216435 Latch, Roatary Paddle.................... Ref10 216428 Door Weldment .............................. 111 215088 DBLRTR Hold Open....................... 1

215215 Screw, 1/4-20 x 3/4” ....................... 412 216442 Spring, Extension ........................... 213 216443 Rod, LH .......................................... 114 216435 Latch, Rotary Paddle...................... 115 216436 Link, Pin & Clip............................... 4

216437 Shackle .......................................... 4215086 Hexnut, 1/4-20................................ 4

16 216444 Rod, RH ......................................... 117 216438 Screw, Shoulder 3/8 Dia x 3/8”....... 1

216439 Washer, 3/8” Brass......................... 218 216441 Shackle Mount, LH/RH................... 2

216447 Locknut, 1/4-20, Nyl ....................... 219 216446 Knob, Handle ................................. 120 216440 Plate, Pivot w/ Handle .................... 1

1

2

3

4

5

6

7

8

9 10

11

12

13

14

15

1617

11

18

2019

18


27Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

27.9

OPERATOR’S CABFront Windshield


Window Frame Assembly

Windshield Replacement

1 216796 Production Windshield................................................................12 216894 Bracket - Windshield Latch.........................................................23 216895 Bracket - Windshield Clip ...........................................................2

A626 Washer, Lock, 1/4.......................................................................4A220 175B-3 X 1/16.............................................................................4”A514-G Screw, 1/4-20 X 5/8 ....................................................................4

4 216901 Latch, Swell (Southco)................................................................25 A626 Washer, Lock, 1/4.......................................................................4

A514-G Screw, 1/4-20 X 5/8 ....................................................................46 216390 Seal, Trim, 3/4 Bulb ....................................................................18’

12

4

5

6

3


27RT500-1

PAGE

MODEL:

DATE: GROUP

27.10

OPERATOR’S CABRoof Hatch

1

8

2

9

3

7

5

6

4

Revised 11-2009


Top Hatch Assembly ........................1

Hatch Replacement ..........................Ref

1 216912 Hatch Production ..............................12 216914 Bracket Assembly - Hatch ................1

A514-G Screw, 1/4-20 X 5/8 ..........................2A626 Washer, Lock, 1/4.............................2A524-1 Nut, Lock, #10-24 .............................2

3 216915 Hatch Hinge......................................1216926 Screw, 1/4-20 X 1 .............................5216928 Washer - 1/4” Flat.............................5216924 Nut, Lock, 1/4-20 ..............................5

4 216917 Plate Assembly - Hatch Pull .............1A514-G Screw, 1/4-20 X 5/8 ..........................2A626 Washer, Lock, 1/4.............................2A524-1 Nut, Lock, #10-24 .............................2


5 216918 Gasket - Hatch Hinge, Cab .............. 1A219-B 1/16 X 3/4 BLK Foam Mounting

Tape ................................................. 5”6 216919 Ball Studs W/5/16-18 Thread ........... 2

215223 Washer - 5/16” Flat........................... 4215224 Washer, Lock, 5/16 .......................... 4

7 216920 Spring, Gas ...................................... 28 216921 Latch Keeper, Steel - RH ................. 1

216904 Screw, #10-24 X 1/2, PHIL............... 1A505-E Screw, #10-24 X 1/2......................... 1216872 Grommet, 1.0” OD, 5/8” ID ............... 2

9 A494-1 Latch Keeper, Steel - LH .................. 1216904 Screw, #10-24 X 1/2, PHIL............... 1A505-E Screw, #10-24 X 1/2......................... 1216872 Grommet, 1.0” OD, 5/8” ID ............... 2


27Issued 9-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

CRANE CABCableway Assembly

27.11


719A0409 Cableway Assembly

1 719F0401 Cableway Weldment.......................12 12400-940 Decal, Throttle Lube .......................13 12400-942 Decal, Circuit Breaker.....................14 719 0433 Accesory Outlet - 12V.....................15 1203-265 Pan Head Screw, #10-24................126 1209-1 Flatwasher, #10 ..............................4

1210-7 Lockwasher, #10.............................47 719 0420 Access Cover .................................18 12260-96 Decal ..............................................19 719F0429 Rear Cover .....................................110 719 0439 Support, Rear Cover.......................111 719A0434 Cover, Breaker................................1

Page 33.5 Breaker Panel Assembly ................112 719 0448 Bracket ...........................................1

1

7 5 9

105

8

2

345

5,6

11

12


27Issued 9-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

27.12

OPERATOR’S SEAT


719 0200 Slimline Seat

1 217777 Right Hand Arm Pad............................. 1 2 217778 Left Hand Arm Pad ............................... 13 217779 Set of Arm Pad - Not Shown ................ 14 217780 Lap Belt ................................................ 15 217781 Cushion Cover...................................... 16 217782 Set Adjustment Tracks Set ................... 17 217783 Arm Pivot Adj. Knob ............................. 18 217784 Bellows ................................................. 19 217785 Weight Adj. Knob.................................. 110 217786 Mechnical Height Riser......................... 111 217787 Back Cover ........................................... 112 217788 Recliner Knob ....................................... 113 217789 Tether Kit .............................................. 114 217790 Heavy Duty Shock Absorber ................ 115 217791 Lower Profile Suspension..................... 116 217792 Gas Springs .......................................... 117 217793 Switch ................................................... 118 217794 Arm Adjustment Knob........................... 1

7

11

12

13

14

18

17

815

10

6

9

1

4

5

2

CONTROLSHUTOFF


27Issued 9-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

27.13

ENGINE HOUSING


723A0017 Engine Housing

1 217832 Front Housing Weldment...................... 1 217843 Washer ................................................. 9217844 Lockwasher .......................................... 9217845 Bolt ....................................................... 9

2 218668 Center Housing Skin ............................ 13 218668 Rear Housing Skin ............................... 1

217843 Washer ................................................. 7217844 Lockwasher .......................................... 7217845 Bolt ....................................................... 7

4 217835 Panel .................................................... 1217843 Washer ................................................. 4217846 Nut........................................................ 4


5 217836 Hinge, Long ..........................................2217837 Door, Large ...........................................2217838 Latch .....................................................2217846 Nut ........................................................16

6 217839 Hinge, Short ..........................................2217840 Door, Small ...........................................2217841 Latch .....................................................2217846 Nut ........................................................4

7 217842 Panel, Grill ............................................1217843 Washer..................................................9217844 Lockwasher...........................................9217845 Bolt........................................................9

8 217847 Rubber Bumper ....................................189 1245-162 Hourmeter.............................................1

1

2

3

4

5

6

7

9

6

5


27RT500-1

PAGE

MODEL:

DATE: GROUP

27.14

1

2

3

4

56

78

9

10

11

12, 1312, 13

14



1 216868 Reservoir Kit, Denso (12V) ........................ 12 216744 WJ 2 Speed Motor Kit w/ Hardware ........... 13 216864 Drive Arm, 62o ........................................... 14 216746 Pivot Shaft, 2”............................................. 15 216869 Shim........................................................... 16 A284-A Gasket, Pantograph Kit .............................. 17 216740 Pantograph Kit, Black ................................ 18 216867 Screw, 1/4-28 x 1 1/2” ................................ 29 216866 Arm, Pantograph Black, 24”, Wet............... 110 216745 Flex Blade, 28” - Black............................... 111 216865 Grommet, Wet Arm Tubing ........................ 112 32Z1866 Cable Clip .................................................. 213 A098 Wire Tie...................................................... 214 A190 Hose, 5/32, Washer ................................... 10

OPERATOR’S CABWIPERS

Revised 11-2009


27RT500-1

PAGE

MODEL:

DATE: GROUP

27.15

Revised 11-2009

2

3

6

4

7

1

8

5


Wiper Assembly, Roof

1 Wiper Motor Assembly - See A494PRO.....................................12 216853 Arm ADJ 10.75” - 15” Black........................................................13 216854 Flex Blade, 18” ...........................................................................14 216410 Ground Wire ...............................................................................1

216855 Terminal, Heat Shrink.................................................................15 216863 Loom...........................................................................................1.56 215218 Screw, S/T #10 X 1/2..................................................................1

215216 Terminal Eye INS 0.25” 14 GA ...................................................37 215218 Screw, S/T #10 X 1/2..................................................................2

3225T3 Steel Loop Strap Rubber - Cushioned........................................28 216858 Terminal, Female........................................................................1

OPERATOR’S CABWIPERS


28RT500-1

PAGE

MODEL:

DATE: GROUP

28.1

65

2

87

1

3

4

9


718 0741 Transmission Shifter Control Assembly

1 217401 Housing, Handle & CB Assembly .........12 217402 Cover ....................................................13 217403 O-Ring...................................................14 217404 Screw....................................................45 217405 Nut ........................................................46 217406 Decal, Indicator .....................................17 217407 Locking Cable Tie .................................28 217408 Lubricant ...............................................AR9 217409 Setscrew ...............................................1

TRANSMISSION SHIFTERCONTROL

Issued 9-2003


28RT500-1

PAGE

MODEL:

DATE: GROUP

28.2


718 0742 Directional Signal Control Assembly

1 217410 Housing, Handle & CB Assembly .........12 217402 Cover ....................................................13 217403 O-Ring ..................................................14 217404 Screw....................................................45 217405 Nut ........................................................46 217408 Lubricant...............................................AR7 217407 Locking Cable Tie.................................28 217412 Decal, Indicator.....................................19 217413 Decal, Symbol ......................................110 217409 Setscrew...............................................1

DIRECTIONAL SIGNALCONTROL

109 4

1

7

8

3

5

2

Issued 9-2003


28RT500-1

PAGE

MODEL:

DATE: GROUP

SWING BRAKE CONTROL28.3


708A2416-1 Swing Brake Ass’y.

1 1200-37 Capscrew .31 x 1.75 ............................ 12 1205-34 Locknut .31........................................... 23 1200-39 HHCS .31 x 2.0 .................................... 14 1291-181 Swing Brake Cable............................... 15 1209-3 Flatwasher 5/16” .................................. 46 1200-57 HHCS .38 x .75 .................................... 37 1210-20 Lockwasher .......................................... 28 1207-2 Cotter Pin ............................................. 19 2234 Pin ........................................................ 110 2597 Clevis Yoke .......................................... 111 1291-139 Knob..................................................... 112 714 0475 Shaft..................................................... 113 1205-14 Hex Nut 1/4-28 ..................................... 114 708F2465 Bracket ................................................. 115 1210-14 Lockwasher 1/4”................................... 216 1200-3 HHCS .25 x 1.0 .................................... 217 709 3000 Bracket ................................................. 118 1203-304 Bolt, Adjusting, .31-18 x 2.12 ............... 119 1210-17 Washer, Lock ....................................... 120 1205-25 Nut, 5/16-18 ......................................... 221 706 8774 Lever .................................................... 1

1, 2

3, 2

4

21

19, 20, 5

18

15, 16

17

11

12

13

14

10 8, 9 5, 6, 7

Revised 11-2009


28RT500-1

PAGE

MODEL:

DATE: GROUP

SWING BRAKE CONTROL28.4

1, 2, 3


708A2416-1 Swing Brake Ass’y .

1 1210-17 Washer, Lock ....................................... 12 200B2007-6 Clamp................................................... 13 1210-20 Lockwasher .......................................... 1

Revised 11-2009


28RT500-1

PAGE

MODEL:

DATE: GROUP

360° HOUSE LOCK28.5


718A0960 House Lock Assembly

1 1200-1 Capscrew ............................................. 22 1210-14 Washer, Lock ....................................... 23 1209-2 Washer, Flat......................................... 24 718 0968 Shim..................................................... 35 1242-108 Capscrew ............................................. 46 1209-54 Washer, Flat......................................... 47 718 0967 Shim..................................................... 18 718A0962 House Lock Sub Assy.......................... 19 422 3024 Rod End ............................................... 110 1205-62 Nut 1/2.................................................. 111 718 0820 Nut........................................................ 112 718 0880 Clamp................................................... 113 718 0819 Cylinder ................................................ 114 12019-418 Elbow ................................................... 115 714A1471 Switch................................................... 116 12019-411 Elbow ................................................... 117* 1266-1 Loom .................................................... 3018* MK255 Tie, Plastic............................................ 5

Revised 11-2009

1

2

3

45 6

7

8

9

10

11

12

13

14

16 15

* Item 17 and 18 are not shown in the Illustration


28RT500-1

PAGE

MODEL:

DATE: GROUP

CAB THROTTLE CONTROL28.6

1

15, 14

2, 3, 4, 5

6, 7, 8, 913, 12, 11, 10

SEE PAGE 28.8

Revised 11-2009



719A0408 Cab Throttle Control

1 714 0935 Foot Pedal ............................................ 12 1207-1 Pin, Cotter ............................................ 13 2234 Pin ........................................................ 14 1205-14 Nut, .25-28 ........................................... 15 2597 Yoke, Clevis ......................................... 16 1200-31 Capscrew, .31C x 1.00......................... 17 1210-17 Washer, Lock, .31 ................................ 28 1205-25 Nut, .31C .............................................. 29 1200-33 Capscrew, .31 x 1.25 ........................... 110 1200-1 Capscrew, .25-20 x .75 ........................ 2

28RT500-1

PAGE

MODEL:

DATE: GROUP

CAB THROTTLE CONTROL28.7

SEE PAGE 28.7

Revised 11-2009

16 17 18

19

20

21


719A0408 Cab Throttle Control

11 1210-14 Washer, Lock, .25.................................212 1205-13 Nut, .25-20 ............................................213 1209-1 Flat Washer ..........................................414 7190403 Cable, Throttle ......................................115 12400-940 Throttle Decal .......................................Ref16 1217-347 Bearing .................................................117 719F0423 Bellcrank Arm .......................................118 719F0421 Bellcrank ...............................................119 714 1068 Bushing Inner........................................220 714 1069 Bushing Outer.......................................221 1207-1 Pin, Cotter.............................................1


28RT500-1

PAGE

MODEL:

DATE: GROUP

ARM MODULE ASSEMBLIES28.8


1 719A0920 Single Lever-Dual Axis

719 0919 Control Box......................................... 1719 0947 Singl Lever Dual Axis Joystick LH...... 1719 0948 Singl Lever Dual Axis Joystick RH ..... 1724 0264 Controller RH Dual Axis...................... 1724 0265 Controller LH Dual Axis ...................... 1


2 719A0921 Dual Lever-Single Axis

12400-967 Decal, Overlay .................................... 1719 0922 Joystick Right, Dual Lever .................. 1719 0923 Joystick Left, Dual Lever .................... 1719 0924 Control Box......................................... 1

Revised 11-2009


Joy Stick- Left Hand

Joy Stick- Right Hand

28RT500-1

PAGE

MODEL:

DATE: GROUP

28.9

BOOM CONTROL


Boom Control Assembly

1 724 0266 Foot Pedal Boom ................................. 12 1200-3 Capscrew, 1/4-20 x 1.00 ...................... 4

1205-13 Hex Nut, 1/4 ......................................... 41209-44 Flatwasher, 1/4..................................... 41210-14 Lockwasher, 1/4 ................................... 4

12

Revised 11-2009


28RT500-1

PAGE

MODEL:

DATE: GROUP

CONTROL MODULE28.10


719 0919 Control Module (OEM)

Revisied 11-2009


29RT500-1


PAGE

MODEL:

DATE: GROUP

HYDRAULIC O-RINGS & CLAMPS29.1

TUBE OD PART NO. DESCRIPTION QTY.

3/4” 12019-279 Split Flange Clamp............................................. 21218-26 O-Ring................................................................ 11200-61 Capscrew, 3/8C x 1-1/4...................................... 41210-20 Lockwasher ........................................................ 4

1” 1219-665 Split Flange Clamp............................................. 21218-103 O-Ring................................................................ 11200-61 Capscrew, 3/8C x 1-1/4...................................... 41210-20 Lockwasher ........................................................ 4

1-1/4” 1219-392 Split Flange Clamp............................................. 21218-63 O-Ring................................................................ 11200-307 Capscrew, 7/16C x 1-1/2.................................... 41210-23 Lockwasher ........................................................ 4

1-1/2” 1219-390 Split Flange Clamp............................................. 21218-72 O-Ring................................................................ 11200-100 Capscrew, 1/2C x 1-1/2...................................... 41210-26 Lockwasher ........................................................ 4



O-RING SAE SIZE (-) FORPART NO. 16ths Inch TUBE OD

1218-282, 460 0080 -4 1/41218-283 -5 5/161218-284, 460 0885 -6 3/81218-285, 460 0886 -8 1/21218-286, 460 0079 -10 5/81218-290, 460 0887 -12 3/41218-292, 460 0888 -14 7/81218-287, 460 0163 -16 11218-288, 460 0133 -20 1-1/41218-289, 460 0889 -24 1-1/21218-293, 460 0890 -32 2

O-RING ADAPTER

SPLIT FLANGE CLAMPS

Revised: 11-2009

29RT500-1


PAGE

MODEL:

DATE: GROUP

CLAMPS29.2

1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”

CLAMP SET 1240-172 1240-163 1240-160 1240-168 1240-146 1240-132

COVER PLATE 1240-174 1240-162 1240-162 1240-170 1240-148 1240-148

NUT 1240-173 1240-161 1240-161 1240-169 1240-157 1240-156*

CAPSCREW 1200-31/4C x1

1200-51/4Cx1 1/4

1200-51/4Cx1 1/4

1200-71/4Cx1 1/2

1200-131/4Cx2 1/4

1200-131/4Cx2 1/4

WHERE USED Hyd Brakes

Air Brakes Air Brakes Outriggers Upper & Lower Hyd.

Upper Hydraulics

1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”

CLAMP SET 1240-164 1240-144 1240-167 1240-152 1240-171 1240-129

COVER PLATE 1240-166 1240-143 1240-143 1240-154 1240-154 1240-155

NUT 1240-165* 1240-158* 1240-158* 1240-153* 1240-153* 1240-157

CAPSCREW 1200-31/4C x 1

1200-3555/16C x 1 3/8

1200-355/16C x 1 1/2

1200-375/16C 1 3/4

1200-375/16C x 1 3/4

1200-435/16C x 2 1/2

WHERE USED Air Brakes Fuel Lines Air Brakes OutriggersTrans. Oil CoolerSteering Tubes

Winch Tubes Upper Hydraulics

* Hex Nuts used with rails

Revised: 11-2009


723A0033 Paint & Marking DecalsItems(1 - 13)

1 12400-806 Decal, Stripe .........................................12 12400-1505 Decal, Danger (Tail Swing)...................13 12400-915 Decal, RT555........................................1

12400-916 Decal, RT550........................................112400-917 Decal, RT540........................................112400-918 Decal, RT535........................................112400-919 Decal, RT534........................................112400-920 Decal, RT533........................................112400-921 Decal, RT500........................................1

4 12400-928 Decal, Main Pump ................................15 12400-503 Decal, Skin Injection Hazard.................16 12400-1515 Decal Jib Retaining Pin.........................17 12400-1514 Decal, Danger(Crushing) ......................48 12400-5 Decal, Oil Level.....................................19 12260-524 Decal, Hand Signals .............................110 12260-75 Decal, Hydraulic Oil ..............................111 12400-1512 Decal, Electrical Danger .......................112 12400-1507 Decal, Entanglement ............................113 12260-843 Decal, Operators Manual ......................1

1

30Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

MARKING DECALS30.1


2

3 4 5 6

71211108 9 13

LOCATED ON CATALOG HOLDER


723A0033 Paint & Marking DecalsItems (1 - 17)

1 12400-17 Decal, Hoist Cylinder ............................12 12400-956 Boom Angle Decal ................................13 12260-970 Decal, Patent ........................................14 359A4807 Decal, Warning .....................................15 12400-2000 Decal, OK Quality .................................16 12400-915 Decal, RT555........................................1

12400-916 Decal, RT550........................................112400-917 Decal, RT540........................................112400-918 Decal, RT535........................................112400-919 Decal, RT534........................................112400-920 Decal, RT533........................................112400-921 Decal, RT500........................................1

7 12400-1505 Decal, Danger (Tail Swing)...................18 12400-1504 Decal, Hot Fluids ..................................19 12400-1514 Decal, Danger (Crushing) .....................410 12400-1501 Decal, Warning ....................................111 12400-1511 Decal, Alternator Caution......................112 12400-1079 Lube Chart ............................................113 12400-2018 Decal, Diesel Fuel Only ........................114 12400-1510 Decal, Air Tank .....................................115 12400-1507 Decal, Entanglement ............................116 12400-1512 Decal, Electrical Danger .......................117 12400-1508 Decal, Diesel Fuel ................................1

30Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

MARKING DECALS30.2


1 2 3 7 8

10

6

9

1415

4

11121316 175


723A0033 Paint & Marking DecalsItems (1 - 3)

1 12400-806 Decal, Stripe......................................... 12 714 0494-1 2” Wide Yellow Stripe........................... 83 714 0493-1 2” Wide Red Stripe............................... 8

1

2

3

30Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

MARKING DECALS30.3



723A0033 Paint & Marking Decals

723A0034 Kit, Anti-Slip Tape( Items 1 - 16)

1 710 0218 Battery Box, Anti-Slip Tape...................12 721 0232 Fuel Tank, Anti-Slip Tape .....................13 720 0199 Jack, Anti-Slip Tape..............................44 710 0221 Front Top, Anti-Slip Tape......................15 710 0222 Fender, Anti-Slip Tape..........................46 710 0223 Front Frame Rail, Anti-Slip Tape ..........27 710 0224 Front Cover, Anti-Slip Tape ..................18 714 0203-9 Anti-Slip Tape Fuel Tank ......................19 710 0226 Reservoir, Anti-Slip Tape......................110 710 0621 Rear Deck, Anti-Slip Tape ....................111 721 0361 Base Plate, Anti-Slip Tape....................112 721 0362 Base Plate, Anti-Slip Tape....................113 710 0622 Anti-Slip Tape-Base Plate.....................114 710 0325 Anti-Slip Tape-Base Plate.....................115 710 0604 Anti-Slip Tape-Front Deck ....................116 720 0278 Anti-Slip Tape, Front LID ......................1

2

30Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

MARKING DECALS30.4


1 12 15133 5 16

6

4

7

1191410

8

31Issued 11-2005

RT500-1

PAGE

MODEL:

DATE: GROUP

DIESEL HEATER & DEFROSTERHunter DH22-15A 31.1


714A0341 Heater & Defroster Ass’y...................... 1 (Includes Items 1 thru 26)

1 706 8125 Heater, Diesel ...................................... 1 2 706 8693 Tube ..................................................... 1 3 1200-1 Capscrew, 1/4C x 3/4........................... 8

1210-14 Lockwasher .......................................... 8 4 52784 Coupling ............................................... 1 5 12019-605 Pipe ...................................................... 1 6 1219-227 Elbow, 90× ........................................... 1 7 1219-272 Pipe ...................................................... 1 8 12019-340 Elbow, 45× ........................................... 1 9 1233-53 Screw, Machine, #10 x 1/2................... 4

1230-6 Keps, #10 ............................................. 410 707F6666 Flange w/Screen .................................. 1

707 6718 Flange .................................................. 111 12157-12 Hose..................................................... 1

1240-182 Clamp................................................... 212 706 8124 Pump, Fuel (w/Filter)............................ 113 706 8123 Tank, Fuel (5 Gal.) ............................... 1


14 1223-44 Grommet...............................................116 1219-954 Adapter .................................................117 1219-52 Reducer ................................................118 12019-405 Elbow, 90×............................................219 12019-412 Elbow, 45×............................................220 12203-9 Tube .....................................................121 12203-45 Tube .....................................................122 12019-544 Valve, Needle .......................................123 706 8122 Control, Remote....................................124 12211-4 Hose, Air Inlet .......................................125 1291-126 Cable ....................................................126 709 5089 Angle ....................................................427 1223-626 Defroster ...............................................128 714 0903 Bracket, Fuel Tank RH .........................129 714 0904 Bracket, Fuel Tank LH..........................130 1200-57 Capscrew..............................................4

1209-4 Flatwasher, 3/8 .....................................16


31Revised 11-2005

RT500-1

PAGE

MODEL:

DATE: GROUP

HEATER / AC INSTALLATIONUpper

31.2

1

2

6

5

7


710A0278 Installation, Heater-AC

1 Page 31.3 Kit, Heater-A/C System, Hyd. Drive......1 2 709 5158-88 Hose Assembly, .75 ID x 88” Long .......1 5 MK212059-87 Hose Assembly, .25 ID x 88” Long .......1 6 714 1005 Shelf Assembly .....................................1 7 214277 Filter Kit (Kenway).................................1 8 215861 Condensor Group (Kenway) .................1 9 215862 Compressor Assembly (Kenway)..........110 215863 Heat Pump Clutch Assembly (Kenway) 111 215864 Hose Kit (Kenway) ................................112 12019-112 Tee, Branch ..........................................113 441 4123 Breaker, Circuit 25 Amp........................114 441 6828 Relay, SPDT .........................................115 1246-14 Socket, Relay Mount.............................116 1223-813 Terminal, Wire for relay.........................417 12234-48 Wire, 16GA Red X 48” Long .................118 12236-48 Wire, 16GA Black X 48” Long...............119 1223-7 Terminal, 14GA x NO 10 Stud ..............120 12019 -158 Reducer, -6 JIC x -4 JIC .......................121 12019-956 Tee........................................................122 12019-457 Reducer ................................................1

SWINGVALVE

PRIORITYVALVE

ROTARYMANIFOLD

21

22


31Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

HEATER / ACKenway LRCR004

31.3



711 0395 Kit, Heater-A/C System, HYD. Drive (KENWAY) (Items 1 - 17)

1 219727 Louver .................................................. 42 215844 Switch, Master/Fan w/ Off .................... 13 219729 Nut, Jam............................................... 24 219730 Switch, Mode ....................................... 15 219786 Potentiometer ASSY*........................... 16 219733 Switch, A/C Thermostat ....................... 17 219734 Blower & Motor ASSY.......................... 17 219735 Blower & Motor ASSY.......................... 18 215834 Coil, Evaporator ................................... 19 219736 Valve, Expansion.................................. 110 215839 O-ring #8 .............................................. 211 219787 Coil, Heat*............................................ 112 219738 Thumb Screw....................................... 213 219739 Filter, Recirculated Air .......................... 114 219740 Decal, Control ...................................... 115 215845 Knob w/ Set Screw............................... 316* 220240 Switch, Lighted Rocker 12V................. 117* 220241 Wire Harness ....................................... 1

6

7

11

8

1

12

2

5 4

3

14

15

10

913

* ITEM (16 & 17) NOT SHOWN IN ILLUSTRATION

31Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

HYDRUALIC A/C (KENWAY)AND LP HEATER (Suburban)

31.4


15

19

1, 2, 3, 6

30

31

30

31

VIEW C - C

VIEW D - D

13

32, 25, 26

27

28

14

16

31 30

DETAIL B

DETAIL A

A

B

DETAIL E

E

VIEW F - F

C

C

D

D

FF

SEE PAGE 31.5

31RT500-1

PAGE

MODEL:

DATE: GROUP

31.5



710A0651 HYDRAULIC A/C AND L.P HEATER( Items 1 - 32 )

1 1200-59 HHCS 3/8NC X 1.................................. 1 2 1209-3 Washer 5/16 ......................................... 1 3 1210-20 Washer Lock 3/8 .................................. 1 4 1219-956 Tee, -10................................................ 1 5 1222-202 Tie, Plastic 15”...................................... 6 6 1240-29 Clamp................................................... 1 7 12019-457 Reducer, 10-6....................................... 1 8 12508-24 Sleeve .................................................. 1 9 MK212382-40 Hose, -12 ............................................. 110 709 5311-46 Hose, -12.............................................. 111 1219-802 Adapter................................................. 212 1219-820 Adapter, JIC/JIC................................... 113 441 6828 Relay, 12V............................................ 114 1200-416 Bolt, 1/4-20 X 3/4.................................. 215 See 31A.1 L.P. Heater Assembly........................... 1


16* 710 0652 Blower Unit , Cab ................................. 117 Adapter, “Y” Flex Hose 2.5”.................. 118 Flex Tube 2.5” OD X 18” ...................... 119 Big ASSY, Switch Plate........................ 120* 710 0653 HYD, A/C Unit ...................................... 121 Washer, Lock 3/8 ID............................. 422 Nut, Hex 3/8-16NC ............................... 423 HHCS, 3/8 X 1-1/4 GR8 ....................... 424* 710A0654 Hoses And Mounting Kit ....................... 125 Washer , Flat 3/8” M10......................... 426 HHCS 3/8 X 1-1/4 GR8 ........................ 427 Bracket Left Mounting .......................... 128 Bracket Right Mounting ........................ 129 Hose, Case Drain -6............................. 130 Hose Refrigerant -6 .............................. 131 Hose, Refrigerant -10 ........................... 132 Washer, Lock 3/8” ID............................ 4

10 9

DETAIL G

DETAIL H

H

G

9

10

8

5

29

7

4

1817

12 10 9

20

29

30

31

23, 21, 22

11

23, 21, 22VIEW M - M

MM

* ITEM (21 - 23) PART OF 710A653

SEE PAGE 31.4

HYDRUALIC A/C (KENWAY)AND LP HEATER (Suburban)

Revised 11-2009

* ITEM (17 - 19) PART OF 710 0652,* ITEM 24 NOT SHOWN IN ILLUSTRATION, (25 - 32) PART OF 710A654

31RT500-1

PAGE

MODEL:

DATE: GROUP

COMBINATION OF HYD HEATER HYDRAULIC AC & LP HEATER

31.6


15

19

30

31

30

31VIEW C - C

VIEW D - D

13

27

28

16

31

DETAIL B

DETAIL A

A

B

DETAIL E

E

C

C

D

D

FF

35, 3, 61, 2, 3 33

33

32

32 3014 34, 25, 26

32

VIEW F - FSEE PAGE 31.7

Revised 11-2009

31RT500-1

PAGE

MODEL:

DATE: GROUP

31.7



710A0655 HYDRAULIC A/C AND L.P HEATER‘ ( Items 1 - 35 )

1 1200-59 HHCS 3/8NC X 1.................................. 1 2 1209-3 Washer 5/16 ......................................... 1 3 1210-20 Washer Lock 3/8 .................................. 2 4 1219-956 Tee, -10................................................ 1 5 1222-202 Tie, Plastic 15”...................................... 6 6 1240-29 Clamp................................................... 1 7 12019-457 Reducer, 10-6....................................... 1 8 12508-24 Sleeve .................................................. 1 9 MK212382-40 Hose, -12.............................................. 110 709 5311-46 Hose, -12.............................................. 111 1219-802 Adapter................................................. 212 1219-820 Adapter, JIC/JIC................................... 113 441 6828 Relay, 12V............................................ 114 1200-416 Bolt, 1/4-20 X 3/4.................................. 215 See 31A.1 L.P. Heater Assembly........................... 1


16* 710 0657 Blower Unit , Cab ................................. 117 Adapter, “Y” Flex Hose 2.5”.................. 118 Flex Tube 2.5” OD X 18” ...................... 119 Big ASSY, Switch Plate........................ 120* 710 0658 HYD, A/C Unit ...................................... 121 Washer, Lock 3/8 ID............................. 422 Nut, Hex 3/8-16NC ............................... 423 HHCS, 3/8 X 1-1/4 GR8 ....................... 424* 710A0656 Hoses And Mounting Kit ....................... 125 Washer , Flat 3/8” M10......................... 426 HHCS 3/8 X 1-1/4 GR8 ........................ 427 Bracket, Left Mounting ......................... 128 Bracket, Right Mounting ....................... 129 Hose, Case Drain -6............................. 130 Hose Refrigerant -6 .............................. 131 Hose, Refrigerant -10 ........................... 132 Hose, Heater -8 .................................... 233 Clamp Double....................................... 234 Washer, Lock 3/8” ID............................ 435 1200-57 HHCS, 3/8” X 3/4” ................................ 1

10 9

DETAIL G

DETAIL H

H

G

9

10

8

5

29

7

4

1817

12 10 9

20

29

23, 21, 22

11

VIEW M - M

MM23, 21, 22

SEE PAGE 31.6

COMBINATION OF HYD HEATER HYDRAULIC AC & LP HEATER

Revised 11-2009

* ITEM (21 - 23) PART OF 710A658* ITEM (17 - 19) PART OF 710 0657,* ITEM 24 NOT SHOWN IN ILLUSTRATION, (25 - 34) PART OF 710A656

31RT500-1

PAGE

MODEL:

DATE: GROUP

NO HEATER INCLUDES COVER 31.8



709A7628 No Heater-Includes Cover

1 713 0148 Cover ....................................................1

1

Revised 11-2009

31RT500-1

PAGE

MODEL:

DATE: GROUP

SCHEMATIC, ELECTRICAL AIR AND OIL HEAT SYSTEM

31.9


REF PART NO. DESCRIPTION

1 219728 Switch, Master PWR & Fan Speed2 219735 Blower, W/ 3-SPD RES3 219730 Switch, Mode-Rotary4 219733 Switch, AC Thermostat-fixed5 216048 Switch, AC Binary Pressure6 217203 Clutch, AC Compressor7 220242 Valve Field Coil8 219786 Potentiometer ASSY

REF PART NO. DESCRIPTION

9 220243 Switch, Swing Sense Pressure(No)10 220244 Resistor, HT PWR Unloading (7.5KOHM)11 220243 Switch, Oil Temperature (NC)12 219801 Proportional Valve Controller13 220245 Valve Field Coil (DIN)14 219802 Relay15 220246 Switch, Lighted Rocker

1

2

3

4

5

6

7

8

1011

1312

14

9

15

Revised 11-2009

13

31RT500-1

PAGE

MODEL:

DATE: GROUP

31.10


SCHEMATIC, OIL HEAT MODEL 9057 EFFECTIVE 1/08

Revised 11-2009

31ARevised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

PROPANE HEATERSuburban NT-20S-TC 31A.1


9, 14, 15 9

2

4, 11

28, 29

1716

16, 31, 24, 25

3

12

8 13

4 , 1119

1 13

A

A

31ART500-1

PAGE

MODEL:

DATE: GROUP




719A0113 Suburban Assembly Heater(Items 1 - 32)

1 719 0223 Suburban Propane Heater ............. 12 719A0930 Hose Assembly & FTG................... 13 12400-1048 Heater Decal .................................. 14 1223-1076 Slope Alert Tilt Sensor ................... 15* 719 0227 L.P. Regulator ................................ 16* 719F0484 Heater Housing7* 1221-147 Silicone Sealant ............................. 18 719 0471 Heater Cover.................................. 19 12019-62 3/8 Pipe To -6 JIC .......................... 110 719F0482 Adapter Flange............................... 111 719 0476 Slope Alert Mounting Panel............ 112 719A0440 LP Bracket Kit ................................ 113 1233-75 1/2-13 X 3 1/2 LG. Carriage Bolt.... 114 1219-641 3/8 X 90° Pipe Elbow ..................... 115 1219-199 3/8 X 2 1/2 Pipe Nipple .................. 116 200B2007-3 P-Clamp ......................................... 117 220-7007-5 1/4-20 X 0.75 LG. FLG/ HD............ 2


18* 1233-77 #6-32 X 2.50 LG. R.H.M.S19 719A0432 Defroster Hose Kit20* 1200-31 5/16-18 x 1.0 LG HHCS21* 1209-3 5/16” Flatwasher22* 1200-17 5/16” Lockwasher23* 1205-25 5/16”-18 HEX Nut24 719 0479 Kenway Remote Spacer Box..........125 719A0225 Thermostat Assembly.....................126 1236-6 #8 X 3/4 Sheet Metal Screw ...........527 1200-416 1/4-20 X 3/4 Flange Head Bolt .......228 1233-69 Screw Machine ...............................429 1230-6 Nut ..................................................430 1240-291 Clamp .............................................231 1233-78 #6-32 X 3.00 LG R.H.M.S...............232* 441 6828 Relay ..............................................1

27

1

1030

26

4

25

3

VIEW A - A

* ITEMS (5-7, 18, 20-23 & 32) NOT SHOWN IN ILLUSTRATION

Revised 11-2009

31AIssued 11-2005

RT500-1

PAGE

MODEL:

DATE: GROUP



See Page 31A.3

31AIssued 11-2005

RT500-1

PAGE

MODEL:

DATE: GROUP




719 0219 Heater, Propane - Suburban

2 219199 Screw, #10 x 3/4 ............................ 2 5 219200 Cabinet........................................... 1 6 219201 Duct Cover ..................................... 1 7 219202 Bushing, Snap................................ 1 8 219203 Tube Assembly, Intake .................. 1 9 219204 Vent Cap and Exhaust Tube.......... 110 219205 Screw, #10 x 3/4 ............................ 611 219206 Bracket, Microswitch Mounting ...... 111A 219207 Screw, #2-56 x 5/8 ......................... 212 219208 Microswitch Assembly.................... 113 219209 Nut, #2-56 ...................................... 214 219210 Combustion Chamber .................... 115 219211 Screw, #10 x 1/2 Serrated Head.... 116 219212 Bushing, Snap................................ 117 219213 Screw, #8 x 1/4 .............................. 118 219214 Limit Switch.................................... 119 219215 Screw, #8 x 3/8 .............................. 220 219216 Screw, #6 x 1/4 .............................. 221 219217 Splicer ............................................ 122 219215 Screw, #8 x 3/8 .............................. 122A 219215 Screw, #8 x 3/8 .............................. 223 219218 Bushing, Snap................................ 124 219211 Screw, #10 x 1/2 Serrated Head.... 126 219219 Module Board................................. 127 219220 Nut, 6-32 Hex Lock ........................ 229 219221 Bracket, Comb. Air Hous Mount..... 131 219222 Gasket, Burner Tunnel ................... 132 219223 Nut, 10-24 Hex Lock w/ Washer .... 233 219215 Screw, #8 x 3/8 .............................. 234 219224 Gasket, Combustion Air Box.......... 135 219215 Screw, #8 x 3/8 .............................. 236 219225 Housing, Comb Air (Outside) ......... 1

See Page 31A.2


37 219215 Screw, #8 x 3/8.............................. 938 219226 Wheel, Combustion Air .................. 139 219227 Nut, 10-32 Hex Lock...................... 240 219228 Washer, Flat .................................. 241 219229 Housing, Comb AIr (Inside) ........... 142 219230 Grommet........................................ 143 219231 Gasket, Motor ................................ 144 219232 Motor ............................................. 145 219233 Impeller, Room Air ......................... 146 219234 Bracket, Comb Air Hous Mount ..... 148 219235 Screw, #8-32 Self Tapping ............ 249 219236 Electrode ....................................... 150 219237 Gasket, Electrode .......................... 151 219211 Screw, #10 x 1/2 Serrated Head ... 452 219223 Nut, 10-24 Hex Lock w/ Washer .... 253 219215 Screw, #8 x 3/8.............................. 154 219238 Door, Burner Access ..................... 155 219239 Gasket, Burner Access Door ......... 156 219240 Bracket, Switch Mounting .............. 157 219241 Switch, ON/OFF ............................ 158 219242 Elbow, 90° ..................................... 160 219211 Screw, #10 x 1/2............................ 161 219243 Gasket, Pipe Inlet .......................... 162 219244 Pipe, Gas Inlet Cover .................... 163 219245 Pipe, Gas Inlet ............................... 164 219246 Valve.............................................. 167 219247 Manifold Assembly ........................ 168 219248 Screw, #8 x 1/2.............................. 469 219249 Orifice, Main Burner....................... 170 219250 Gasket, Manifold............................ 171 219251 Burner Assembly ........................... 1

31ART500-1

PAGE

MODEL:

DATE: GROUP




719A0225 Thermostat Assembly (Items 1-8)

1 719 0817 Thermostat .....................................1 2 12400-1035 Decal ..............................................1 3 719 0611 Keeper............................................2 4 719 0612 Spacer Bar .....................................2 5* 719 0470 Thermostat MTG. Cover.................1 6 1233-76 #6-32 X .75 LG RD HD

MACH SCR ....................................4 7 719 0913 Heater Harness ..............................1 8 1223-1025 SPST Toggle Switch ......................1

8

7

2

6

4

3

1

Revised 11-2009

* ITEM (5) NOT SHOWN IN ILLUSTRATION

33Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

DASH ASSEMBLY33.1


723A0045 Dash Assembly

1 12400-1140 Decal, Dash ...........................................12 719 0201 Switch, Swing Lock................................13 1203-286 Capscrew, .25c X .50.............................24 1210-14 Washer, Lock, .25..................................25 1223-879 Switch, Rocker.......................................36 1223-878 Switch, Rocker.......................................17 1223-743 Lamp, Dash ...........................................48 1223-627 Bulb........................................................49 1245-178 Gauge, Fuel Level .................................110 1223-1020 Socket....................................................711 1223-1021 Lamp......................................................712 1245-84 Kit, Mounting With Cup ..........................113 1245-130 Tachometer............................................114 1245-183 Gauge, Water Temp ..............................115 1223-1022 Lens Red ...............................................416 1245-179 Gauge, Oil Press ...................................117 1245-177 Voltmeter ...............................................1


18 1223-981 Switch, Push-pull ................................... 119 1223-858 Switch, Ignition Poll................................ 120 1245-188 Gauge, TRANS. TEMP.......................... 121 1245-189 Gauge, TRANS. PRESS........................ 122 1245-190 Gauge, Air Dual PRESS. ....................... 123 1223-1023 Lens Green............................................ 324 1223-948 Lens, Yellow .......................................... 225 1223-910 Insert, Reflector ..................................... 426 1223-884 Lamp, Pilot............................................. 227 1223-946 Lens, Red .............................................. 228 1223-880 Switch, Rocker....................................... 229 1223-917 Switch, Rocker....................................... 430 723 0101 Harness Dash........................................ 131 1245-185 Light Kit.................................................. 732 1202-4 Screw 10-24 X .5 ................................... 233 1230-6 Nut, Keps, #10-24.................................. 2


1

2

4, 3

5

6

5

8, 7

9, 31

15, 11, 10

32, 33

12

13

14, 31

10, 11, 23

16, 31

10, 11, 23

17, 31

7, 8

18

10, 11, 15

20, 31

8, 7

10, 11, 11

21, 31

10, 11, 15

22, 31

10, 11, 15

28

7, 8

24, 25, 26

27, 25, 26

192930

33RT500-1

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MODEL:

DATE: GROUP

DASH ASSEMBLY33.2


33 1230-6 Nut, KEPS, #10-24 ................................ 234 1205-36 Nut, .38c ................................................ 435 1210-20 Washer, Lock, .38 ................................. 336 441 6828 Relay ..................................................... 437 1233-59 Screw, Machine, .10-24 X .75 ............... 238 1223-779 Flasher .................................................. 139 1223-626 Fan, Defrost........................................... 140 1222-184 Tie, Plastic............................................. 2041 450 0006 Alarm ..................................................... 142 709 6827 Bracket .................................................. 143 1200-59 Capscrew, .38c X 1.00 .......................... 244 719 0710 Wrapper, Dash Panel ............................ 145* 1200-71 Capscrew, .38C X 2.50 ......................... 146* 1209-3 0.31 Washer .......................................... 447* 1205-25 0.31 Nut................................................. 248* 1210-17 0.31 Lock Washer ................................. 2


44

39

33, 37, 36

40

34, 35, 43, 42, 41

36, 37, 33

* ITEMS 45 to 48 ARE NOT SHOWN IN ILLUSTRATION

Revised 11-2009

38

33RT500-1

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MODEL:

DATE: GROUP

BATTERY ASSEMBLY33.3


17, 18, 192, 1

4, 3

5

6 7 8, 9, 11, 10

12

13141516, 4

20

17, 18, 19

Revised 11-2009

SEE PAGE 33.4

33RT500-1

PAGE

MODEL:

DATE: GROUP

BATTERY ASSEMBLY33.4


723A0030 Battery Disconnect Assy.......................OptNote: Mammoet has Battery Disconnect Option on the Negative Cable

1223-975 Switch, Battery Disconnect................... 11223-976 Lockout Lever Kit.................................. 11223-977 Battery Cable........................................ 11223-978 Battery Cable........................................ 1


Revised 11-2009


720A0372 Battery Assembly (Items 1-20)

1 1200-95 Capscrew, .50C X 1.00 .................... 42 1209-6 Washer, .50...................................... 43 1202-6 Bolt, Stove, #10-24X.75 ................... 44 1230-6 KEPS, #10-24 .................................. 65 1223-967 Cable, Battery (NEG) ....................... 16 MK212541 Angle ................................................ 17 372 1241 Catch, Adjustable ............................. 18 707 4375 Rod................................................... 29 1205-25 Nut, .31C .......................................... 610 1210-17 Washer, Lock .31 ............................. 411 1209-60 Washer, Fender .31 ......................... 212 1223-824 Battery.............................................. 213 1223-966 Cable, Battery (POS) ....................... 114 708F2024 Box, Battery...................................... 115 372 1242 Striker ............................................... 116 1202-7 Bolt, Stove, #10-24X1.00 ................. 217 200B2007-67 Clamp, Double ................................. 218 1205-45 Nut, Lock, .38C ................................ 219 085 113 24 Washer, Flat ..................................... 220 12182-12 Trim Lok ........................................... 1

SEE PAGE 33.3

33RT500-1

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MODEL:

DATE: GROUP

COLLECTOR RING33.5



Slip Ring, 51 Circuit (Items 1-7)

1 723-0105 Collector Ring ....................................... 12 723-0117 Wire Harness, Upper ............................ 13 723-0118 Wire Harness, Lower ............................ 14 Tube, Polycarbonate,

Ø .75 ID X Ø .88 OD X 30.12 ............... 15 37009 Column ................................................. 16* Potentiometer ....................................... 17 N4130-39.84 4 Pass Air Swivel.................................. 1

1

5

4

3

2

2

7

Revised 11-2009

* ITEM 6 NOT SHOWN IN ILLUSTRATION

33RT500-1

PAGE

MODEL:

DATE: GROUP

CIRCUIT BREAKER33.6

Note: Located In Right Side Dash Console (See Page 33.2)



Circuit Breaker (Items 1-4)

1 1223-959 Circuit Breaker, 7.5 AMP......................Ref2 1223-960 Circuit Breaker, 10 AMP.......................Ref3 1223-961 Circuit Breaker, 20 AMP.......................Ref4 ATC 5 AMP Fuse..................................Ref

2

3

2

4

3

2

3

3

2

1

2

1

2

2

2

3

2

2

Revised 11-2009

33RT500-1

PAGE

MODEL:

DATE: GROUP

ELECTRICAL SYSTEMLights & Relay Panel

33.7

10

19, 34, 36

18 15

26, 34, 36

16

A A

30, 34, 25

9

28, 27, 24, 25

1, 11

2, 22

36, 34, 25

26

8, 21, 6, 5, 4

2, 22

1, 11

29, 27, 24, 25

20, 14, 31, 32

16

17, 34, 36

25, 34, 36

33, 112, 22

28, 27, 24, 25

2

33, 11

SEE PAGE 33.8WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 11-2009

29, 27, 24, 25

33RT500-1

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MODEL:

DATE: GROUP


33.8

VIEW A - A

13

3, 4, 5

32, 23, 13, 1220, 5, 4, 3, 7

3, 4, 5, 44

SEE PAGE 33.8


Revised 11-2009

33RT300-1


PAGE

MODEL:

DATE: GROUP


33.9


723A0123 Assembly Electrical (Items 1-36)

1 420 4969 Light, Tail, Stop, Turn....................... 22 1223-1067 Light, Work ....................................... 43 1200-1 HHCS 1/4NC x 3/4 GR5 ZIN............ 44 1210-14 WSH, LCK, MED SPLT .25.............. 65 1205-13 Nut, .25C .......................................... 66 1209-2 Washer, Flat .25............................... 27 1246-2 Relay, Switch ................................... 18 714A1432 Alarm, Back-Up/ OR......................... 19 1245-162 Meter, Hour ...................................... 110 720A0372 Battery Assembly Cummins ............. 111 1209-4 Washer, Flat .38............................... 812 723 0044 VEC Control ..................................... 113 12400-1031 Bussmann Box Decal ....................... 114 441 6828 Relay ................................................ 215 723 0092 Harness, Wire .................................. 116 1222-202 Tie Wrap 14 1/2" .............................. 3017 200B2007-5 Clamp, 5/8"....................................... 218 1222-184 Tie Wrap 7" ...................................... 819 200B2007-9 Clamp, 1.125"................................... 120 1210-19 Washer, Lock 3/8 ............................. 421 1200-3 HHCS .25-20 x 1.00 ......................... 222 1209-6 Washer, Flat 1/2".............................. 423 1233-58 Screw, MACH 10-24x1.5.................. 424 1210-17 Washer, Lock .31 ............................. 1225 1209-3 Washer, Flat ..................................... 1626 200B2007-6 Clamp............................................... 227 1200-31 Capscrew, .31C X 1 ......................... 1228 720F0546 Cover,LH FRT,RH Rear ................... 229 720F0547 Cover,RH FRT,LH Rear ................... 230 723F0047 Bracket ............................................. 131 1202-4 Bolt,Stove #10-24X.50 ..................... 232 1230-6 KEPS, #10-24 .................................. 633 420 4968 Light, Turn ........................................ 234 1205-45 Nut, .38C Lock ................................. 835 32Z423D26 Clamp, 1.25x.406x.75 ...................... 136 08511324 Washer Flat MIZ............................... 6

SEE PAGES 33.6, 33.7

Revised 11-2009

33Revised 11-2009

RT500-1

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DATE: GROUP

AXLE CENTERING LIGHT ASS’Y33.10


720A0370 Axle Centering Switch (Items 1-15)

1 720 0284 Plate.................................................... 12 442 2201 Switch MICO ACSU............................ 13 720 0285 Plate.................................................... 14 20Q1D41 Screw.................................................. 15 20Z1776D1 Nut, Flange ......................................... 16 1200-57 HHCS 3/8 X 3/4 .................................. 27 1210-20 Washer, Lock...................................... 28 200B2007-104 Spacer ................................................ 29 1200-100 HHCS 1/2 X 1-1/2 ............................... 210 200B2007-22 Clamp ................................................. 211 1202-7 RHMS ................................................. 212 1230-6 Nut ...................................................... 213 1209-4 Washer ............................................... 214* 200B2007-4 Clamp ................................................. 115 1210-26 Washer ............................................... 2


12, 11 9, 15

1

10

8

423 3 5

7, 13 6

* ITEM 14 NOT SHOWN (CLAMP FOR SWITCH WIRE LOCATED ON MAIN FRAME)

33RT500-1

PAGE

MODEL:

DATE: GROUP

OPTIONAL LIGHTS33.11


707A4546 Worklight Assembly.......................... Opt.(Includes Items 1 Through 11)

1 1200-98 Screw ................................................. 11205-67 Locknut............................................... 1

2 707 4688 Bracket ............................................... 33 707 4552 Harness .............................................. 14 1223-1067 Light.................................................... 35 1223-43 Grommet ............................................ 16 1209-6 Flatwasher.......................................... 17 1223-80 Terminal ............................................. 38 1223-65 Terminal ............................................. 19 707 4585 Plate ................................................... 110 1200-102 Capscrew ........................................... 1

1205-67 Locknut............................................... 111 707 4552 Harness, Worklight Option ................. 1

4


719A0941 Yellow Light Strobe Assembly ......... Opt(Items 1 Through 2)

1 1223-880 Switch .................................................12 420 4974 Light, Yellow Strobe ............................1

2

Note: One on boom angle indicator, one on Superstructure, other on Cab (Shown)


Revised 11-2009

33RT500-1

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MODEL:

DATE: GROUP

FUSES33.12


1 MWH03001 Harness, Cummins QSB...................12 N/A Standard Auto Fuse, 30 Amp ...........13 12400-1501 Decal - Danger..................................14 12400-1511 Decal - Caution .................................1

723A0030 Battery Disconnect Assy...................OptNote: Mammoet has Battery Disconnect Option on the Negative Cable

1223-975 Switch, Battery Disconnect ...............11223-976 Lockout Lever Kit ..............................11223-977 Battery Cable ....................................11223-978 Battery Cable ....................................1


Revised 11-2009

1

2

3

4

NOTE: SPARE IGNITION KEYS IN LH REAR CORNER

33RT500-1

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MODEL:

DATE: GROUP

WIRE HARNESSES33.13


1 723 0092 Harness, Lower Main ....................... 12 218515 Harness, Cummins Tier 2 ................ 13 723 0041 Harness, Lower Collector Ring ........ 14 723 0042 Harness, Upper Collector Ring ........ 15 720 0165 Harness, OEM.................................. 16 720 0549 Harness, OEM - Seat &Cab ............. 17 723 0101 Harness, Dash ................................. 18 719 0813 Harness, RCI.................................... 1

ENGINE

TRANS.

WINCHES

MAIN

AUX

OEM

RC I

COL.RING

BOOMVALVE

CAB

1

2

3

4 5

8

7

BACKUPALARM

TAILLIGHT

TAILLIGHT

HEADLIGHT

HEADLIGHT

1 (Ref)

A

B

6

RCI

WINCHVALVE


Revised 11-2009

33Issued 11-2009

RT500-1


PAGE

MODEL:

DATE: GROUP

ELECTRICAL SCHEMATICLOWER

33.14

SEE PAGE 33.15

33RT500-1


PAGE

MODEL:

DATE: GROUP


33.15

SEE PAGE 33.14

Issued 11-2009

33RT500-1


PAGE

MODEL:

DATE: GROUP


33.16

Issued 11-2009

33RT500-1


PAGE

MODEL:

DATE: GROUP


33.17

Issued 11-2009

33RT500-1


PAGE

MODEL:

DATE: GROUPUPPER ELECTRICAL

SCHEMATIC33.18

SEE PAGE 33.19

Issued 11-2009

33RT500-1


PAGE

MODEL:

DATE: GROUP

33.19

UPPER ELECTRICAL SCHEMATIC

SEE PAGE 33.18

Issued 11-2009

33RT500-1


PAGE

MODEL:

DATE: GROUP

33.20


SEE PAGE 33.21

Issued 11-2009

33RT500-1


PAGE

MODEL:

DATE: GROUP

33.21


SEE PAGE 33.20

Issued 11-2009

33RT500-1


PAGE

MODEL:

DATE: GROUP

33.22


Issued 11-2009

33RT500-1


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MODEL:

DATE: GROUP

33.23

LADDER SCHEMATICIssued 11-2009

33RT500-1


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DATE: GROUP

33.24


33RT500-1


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DATE: GROUP

33.25


33RT500-1


PAGE

MODEL:

DATE: GROUP

33.26


39Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

110’ BOOM39.1


E E

73

80

25, 26

6

27

71, 72, 90

C C 67, 68, 91

39

40, 26

42

43

44, 26

66, 165, 92

1

F F

B BL L

L L

LL

D D

49, 5051, 50

49, 50

84

83

5, 6

58

105

81

17, 70, 10

9

13, 12

2

14

17, 16, 15

17, 70, 74

97

96

99

22, 21

24

SEE PAGES 39.6 & 39.7

39RT500-1

PAGE

MODEL:

DATE: GROUP

39.2

110’ BOOM


Revised 11-2009

127

20, 129, 130

1

44, 26

47, 122, 17

100

2

G

H

H

J

J

119126161

6, 5

45

59, 7

K

K

132, 133, 118

15, 56, 113, 112, 111

5, 6

101

162

96

81

58

83

84

6, 5

105

128, 7

152 5, 6, 153

SEE PAGES 39.6 & 39.7

39RT500-1

PAGE

MODEL:

DATE: GROUP

39.3

110’ BOOM


Revised 11-2009

DETAIL OF 5 SHEAVE HEAD OPTION DETAIL OF 4 SHEAVE HEAD OPTION

A

A

A

A

33151, 136, 53

52

136, 151, 53

33151, 136, 53

52

136, 151, 53

54

7057

151136

VIEW A - A7 128 7 128 7 93

SECTION B - B SECTION B - B

60

14461

95, 70, 17

94

77

65

64, 63

SEE PAGES 39.6 & 39.7

39RT500-1

PAGE

MODEL:

DATE: GROUP

39.4

110’ BOOM


Revised 11-2009

SECTION C - C

76, 70, 17

78

77

65

64, 63

28, 86

36, 37, 38

123517, 70, 69

34

8

17, 62

34

VIEW D - D

SECTION E - E

29

3130

SECTION F - F

77

79

69, 70, 17

65

64, 63

DETAIL G

140, 23

147

134165

42

26, 40

17, 16, 15

14

SECTION H - H

104103

95, 70, 17

154

108

125, 89, 138, 139, 110, 17

124392526

1371217

134147

17, 122, 155

SEE PAGES 39.6 & 39.7

39RT500-1

PAGE

MODEL:

DATE: GROUP

39.5

110’ BOOM


Revised 11-2009

SECTION J - J142

134

141

120

143, 144, 47, 48, 17

156, 12, 17

109

23, 140

12112212317

73

VIEW K - K

157

158

159

70, 10

70, 10

SECTION L - L

88

32

15

87, 166

88

3

115

85

20, 129, 130118116117

160

150149148

56146

17145

SEE PAGES 39.6 & 39.7

39RT500-1

PAGE

MODEL:

DATE: GROUP

39.6

110’ BOOM


SEE PAGES 39.1, 39.2, 39.3, 39.4, 39.5 & 39.7


717A1117 Boom Assembly 110’ (Items 1-166)

1 720 0279 Chain 1288 HI Strength.................... 12 720 0280 Chain 1688 HI Strength.................... 13 712 0086 Wear Pad, Upper Side ..................... 64 1242-111 Capscrew,0.75UNCX3.00 GR8........ -5 1210-20 Lockwasher, 0.38 ............................. 266 1200-57 Capscrew, 0.38UNCX0.75 ............... 387 1203-144 Capscrew, 0.38UNCX0.75 ............... 198 720F0136 Bracket,1688 Sheave ....................... 19 720 0167 Plate, Pin Keeper ............................. 210 1242-29 Capscrew,0.50UNCX1.00 GR8........ 2011 1210-26 Lockwasher, 0.50 ............................. -12 1209-58 Washer, Plain 0.75 HT ..................... 1813 316 3336 Capscrew,0.75UNCX1.50 GR8........ 814 720 0131 Pin, 1688 Chain Anchor ................... 215 1209-89 Washer, 0.38 Wide “B” ..................... 2416 1200-335 Capscrew, 0.38UNCX0.50 ............... 617 511 2057 Loctite 242........................................ AR18 720 0147 Link, 1688 To 1.50 Plate .................. -19 720 0148 Plate, 1.50 Tension Link................... -20 1222-347 Rod End 1.0X5.0 .............................. 221 1203-134 Shoulder Bolt, 0.38........................... 2822 1205-32 Nut, 0.31 UNC .................................. 2823 1210-17 Lockwasher, 0.31 ............................. 1224 709 6672 Wear Pad, Link Side......................... 1425 709 4029 Pin, 1066 Chain Anchor ................... 226 091 703 04 Cotterpin........................................... 1227 709 4011 Link, 1066 Adjust.............................. 128 720 0166 Shaft, 1688 Sheave.......................... 129 709 7257 Wear Pad, Rear Side ....................... 630 709 7774 Cover, Rear Side Pad ...................... 631 709 7258 Shim, Rear Side Pad........................ 1832 1200-67 Capscrew .38UNC X 2.0 .................. 1833 709 7291 Spacer, Rope Sheave ...................... 134 709 7281 Wear Block, Sheave BKT................. 435 717A0357 Sheave,1688 Chain.......................... 136 1235-289 Capscrew,0.75UNCX9.50 GR5........ 137 717 0432 Spacer, Sheave BKT Tube............... 138 340 3331 Nut, 0.75 UNC Deformed THD......... 139 717 0348 Chain, 844 ........................................ 140 717 0402 Pin, 844 Chain Anchor ..................... -41* 720 0121 Boom, Rod ....................................... 142 717 0364 Link, 844 Chain ................................ 243 720 0133 Link, 1288 Adjust.............................. 144 720 0138 Pin, 1288 Chain Anchor .................. 245 717 0768 Bracket, Rope Guide ........................ 246 720 0110 Chain, 1288 HI Strength................... -47 1242-45 Capscrew,0.62UNCX1.50 GR8........ 648 709 4255 Rod Eye............................................ 249 709 7106 Pin .................................................... 250 1222-239 Cotter, Hair Pin................................. 651 714 0245 Pin, Rope Keeper ............................. 152 714 0228 Shaft ................................................. 253 709 7299 Collar ................................................ 254 709 7292 Collar ................................................ 255 1200-90 Capscrew,0.38UNCX5.50 ................ -56 1205-45 Locknut, 0.38UNC ............................ 357 1200-106 Capscrew,0.50UNCX2.25 ................ 258 720F0550 Boom,Second Section...................... 159 717 0619 Wear Pad, Wire Rope ...................... 160 717A0350 Sheave, 1288 Chain......................... 161 717 0404 Pin, 1288 Chain Sheave................... 1


62 1203-145 Capscrew,0.50UNCX1.00 .................... 863 312 3318 Setscrew,0.75UNCX2.50...................... 1264 1205-96 Jam Nut, 0.75 UNC .............................. 1265 709 7767 Wear Bar, Front Side............................ 666 1205-231 Nut,1.00 UNC GR8, Zinc ...................... 167 340 4522 Nut,1.50 UNC GR8............................... 168 1205-140 Jam Nut, 1.50 UNC .............................. 269 1200-100 Capscrew,0.50UNCX1.50 .................... 1270 334 2205 Washer,Plain 0.50 HT .......................... 5571 340 4807 Nut,1.25 UNF GR8 ............................... 172 1205-130 Jam Nut, 1.25 UNF............................... 273 717 0349 Chain, 1066 .......................................... 174 1242-127 Capscrew,0.50UNCX3.00 GR8 ............ 175 720 0111 Chain, 1688 HI Strength ....................... -76 1200-106 Capscrew,0.50UNCX2.25 .................... 677 709 7269 Wear Pad, Lower Front ........................ 678 709 7235 Spacer, 1.12 Wear Pad ........................ 279 717 0574 Spacer, .50 Wear Pad .......................... 280 1200-315 Capscrew, .38UNC X .62 ..................... 2481 717F1119 Boom,Base Section .............................. 182 717F0510 Boom,Second Section .......................... -83 720F0143 Boom,Third Section .............................. 184 717F1118 Boom,Tip Section ................................. 185 709 5826 Pin, Boom Pivot .................................... 186 1208-86 Bushing, 1688 Sheave ......................... 287 712 0093 Shim, Top Side Pad.............................. 3688 712 0094 Plate, Side Pad Shim............................ 1289 1222-348 Rod End 0.5X2.75 ................................ 190 1209-34 Washer,Plain 1.25 HT .......................... 291 U334 3701 Washer, Plain, 1.50HT ......................... 292 1209-70 Washer, Plain, 1.00HT ......................... 293 710 0144 Wear Pad, Wire Rope........................... 194 717 0573 Spacer, 1.37 Wear Pad ........................ 295 1200-108 Capscrew, 0.50UNCX2.50 ................... 1096 720 0112 Rod Tension ......................................... 197 720 0122 Link, Chain 1688................................... 198 720F0153 Pin, Link To 1.50 PLate ........................ -99 717 0355 Wear Pad, Tension Link ....................... 7100 720 0132 Link, 1288 Static ................................... 1101 717 0575 Cover, Base Top................................... 1102 720 0150 Rod, Tension 2.00 ................................ -103 706 8502 Pad, Cylinder Guide ............................. 2104 717 0447 Block, Pad Spacer ................................ 2105 710 0143 Bracket, Rope Guide ............................ 8106 720 0149 Link, 2.0 Rod/1.5 Plate ......................... -107 720 0134 Link, 1688/1066 Static .......................... 1108 717F0443 Bracket, CYL Cradle............................. 1109 717 0353 Pin,Eccentric CYL Mount...................... 2110 1213-8 Grease Fitting ....................................... 1111 720 0154 Wear Pad, Tension Bar ........................ 1112 720 0155 Strap, Retainer ..................................... 1113 1200-69 Capscrew,0.38UNCX2.25 .................... 2114 1205-36 Nut, 0.38UNC ....................................... -115 718 0753 Keeper, Cylinder Rod ........................... 1116 1205-61 Jam Nut 0.50UNC ................................ 2117 1206-34 Setscrew,0.50 UNC .............................. 2118 1213-1 Zerk ...................................................... 4119 720 0327 Washer, CYL Rod Bearing ................... 1120 709F7218 Bracket,1066 Sheave ........................... 1121 316 3124 Capscrew,0.62UNCX2.25 GR8 ............ 8122 1209-48 Washer,Plain 0.62 HT .......................... 24

Revised 11-2009

39RT500-1

PAGE

MODEL:

DATE: GROUP

39.7

110’ BOOM



717A1117 Boom Assembly 110’ (Items 1-166)

123 340 3125 Nut,0.62UNC Deformed THD........... 8124 709A7226 Sheave, 844 ..................................... 1125 709 7225 Pin, 844 Sheave ............................... 1126 12019-366 Adapter,STR -12 ORB/JIC ............... 2127 709 6044 Pin, Hoist CYL .................................. 1128 710 0145 Wear Pad, Wire Rope ...................... 3129 1200-268 Capscrew, 1.00UNCX2.25 ............... 2130 1210-50 Lockwasher, 1.00 ............................. 2131 1242-144 Capscrew,0.50UNCX1.25 GR8........ 4132 1219-40 90° Elbow ......................................... 2133 711 0238 Grease Tube .................................... 2134 708 0162 Wear Pad, Lower Rear..................... 6135 707 8828 Shim, Lower Rear Pad ..................... -136 1205-34 Locknut, HEX .31UNC...................... 4137 1242-140 Capscrew,0.75UNCX4.50 GR8........ 4138 1242-21 Capscrew,0.44UNCX1.25 GR8........ 1139 1209-59 Washer,Plain 0.44 HT ...................... 1140 1200-39 Capscrew,0.31UNCX2.00 ................ 12141 709 7529 Spacer,1.00 Rear Pad...................... 2142 709A6806 Sheave, 1066 Chain......................... 1143 709 4009 Pin, 1066 Sheave ............................. 1144 364 0002 Zerk .................................................. 2


145 1200-307 Capscrew,0.44UNCX1.50 ................ 3146 1200-65 Capscrew,0.38UNCX1.75 ................ 1147 717 0557 Spacer, 0.62 Rear Pad..................... 4148 334 4301 Washer,Plain 2.00 HT ...................... 2149 340 5203 Jam Nut, 2.00-12UNC ...................... 2150 1204-49 Nut, 2.00-12UNC GR 8..................... 1151 1203-295 Shoulder Screw, .38X5.00................ 4152 709 7633 Cover, Round Side ........................... 2153 1209-4 Washer, Plain, .38 “A“ ...................... 4154 717 0444 Wear Pad, CYL Cradle ..................... 1155 1200-166 Capscrew,0.62UNCX4.50 ................ 4156 316 3339 Capscrew,0.75UNCX2.00 GR 8 ....... 2157 709 7279 Wearpad, Top Rear .......................... 6158 709F6311 Bracket, Top Rear Pad..................... 6159 709 6310 Round, Pad Eccentric....................... 6160 35817-020 Shim, Boom Pivot Pin....................... 5161 712 0211 Shim, CYL Rod keeper..................... 7162 720 0109 Cylinder, Extend ............................... 1163 717 1221 Tube, RLI Cable Wrap...................... -164 1209-15 Washer, STD. 1.50 ........................... -165 1205-118 Jam Nut, 1.00 UNC .......................... 3166 712 0393 Shim, Pad Top Side.......................... 6

Revised 11-2009

SEE PAGES 39.1, 39.2, 39.3, 39.4, 39.5 & 39.6

39RT500-1

PAGE

MODEL:

DATE: GROUP

110’ BOOMExtend Cylinder

39.8


A

A B

B

VIEW A - A VIEW B - B

HYDRAULIC SCHEMATIC


720 0109 Cylinder, Extend (Seabee)

Revised 11-2009

39Issued 7-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

110’ BOOMHold Valve

39.9

717 0849



717 0849 Hold Valve........................................ 1

NOTE: Internal Parts Not Serviceable

NOTE: SEE PAGE 25.21 FOR COMPONENTS LISTING


717 0150 Cylinder, Hoist (Seabee)

216213 * Seal Kit(Includes Items with *)

1 216214 Case Weldment ....................................1 2 215928 Rod Weldment ......................................1 3 216215 Head Gland, Steel ................................1 4 215183 Piston....................................................1 5 215933 Spacer ..................................................1 6 215956 Nut Ring................................................1 7 215185 Thread Ring ..........................................1 8 216003 Cover Plate ...........................................1 9 216216 * Backup -246 4.750 1758.......................210 216217 * O-Ring 246 4.750OD 70 N .125CS ......111 216218 * Backup 450 11.000 1758......................112 216219 * O-Ring 450 11.000OD 70 N .250CS ....113 216220 * O-Ring 258 6.250OD 70 N .125CS ......114 216221 * O-Ring 268 8.750OD 70 N .125CS ......115 216222 * O-Ring 276 11.250OD 70 N .125CS ....116 216223 * Seal Piston 11.050 Cap GT ..................117 216224 * U-Cup 6.00 x 6.75 x .62........................118 216225 * Wiper 6.000R .375CS DX.....................119 216226 * Seal Rod 6.000 Step Type K B/F..........120 216227 * WRing 6.250 6.000 1.000 BC ...............221 216228 * WRing 11.000 10.750 1.500 BC ...........222 216229 * O-Ring 141 2.500OD 70 N .094CS ......123 216230 SHCS .375-16 2.000 GR8 ....................224 216231 HHCS .500-20 .500 GR2 ......................425 216232 SHSS .250-20 x .500 LG w/ Nylok........226 216001 Washer, .38ID x .562OD x .032............227 216233 Plug SAE 12 1.063-12 HH Stl ...............228 216234 Bush S 3.513 4.005 3.500 Brz..............4

39Issued 7-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

110’ BOOMHoist Cylinder

39.10

717 0150

717 0150

28

25 6 21 16 910

24 4 22 27 8 13 5 2 1 1112

20 3 19 17 7 18142326

15



717A0578 Offsettable Jib Assembly, 33’-57’(Items 1-47)

1 717F0543 Jib .........................................................12 707F8530 Pin.........................................................43 1222-239 Pin, Cotter Hair .....................................114* 717F0577 Stinger ..................................................15 709F6690 Bracket..................................................16 1210-20 Washer,Lock 0.38 .................................237 1209-4 Washer,Plain 0.38.................................128 1200-61 Capscrew, .38UNCX1.25......................109 1213-11 Fitting, Grease ......................................410 1217-349 Roller,Cam Ø1.50X0.88THK.................211 1205-91 Locknut, 0.62-18 ESNA ........................212 707F8527 Pin.........................................................113 1200-67 Capscrew,0.38X2.00.............................614 1205-45 Locknut,0.38-16 ESNA .........................515 65344 Pin.........................................................116 1200-79 Capscrew,0.38X3.50.............................117 714F0336 Link .......................................................118 709 7290 Pin.........................................................419 1205-55 Locknut,0.44-20 ESNA .........................220 1217-49 Roller,Cam Ø1.00X0.62 THK ...............221 707 8788 Shim 16 GA. .........................................222 1210-32 Washer,Lock 0.62 .................................423 708 0260 Shim......................................................6


24 709F7154 Bracket..................................................125 708 0267 Pin.........................................................126 38490 Pin.........................................................127 709 7296 Plate......................................................228 709 7298 Shim......................................................1029 709 7297 Shim......................................................230 1209-79 Spacer...................................................231 A38933 Sheave..................................................132 1213-3 Zerk,Grease..........................................133 710 0052 Shim......................................................434 707 8525 Plate......................................................235 720 0542 Tube, 68” ..............................................136 714F0335 Link .......................................................137 1203-279 Capscrew .62X1.00 ..............................438 1240-68 Clamp ...................................................739 709 7304 Wear Bar...............................................140 720 0541 Tube, 197” ............................................141* 717A0691 Jib Stowage Assembly..........................142* 708A0282 Anti-Two Block Assembly .....................143 1203-165 Flat SOC.38 X 1.25...............................444 1200-57 Capscrew .38X.75 ................................745* 1200-57 Capscrew..............................................546* 1209-4 Washer, Plain .38..................................547 1210-23 Washer, Lock .38 ..................................5

39ARevised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

OFFSETTABLE JIB ASSEMBLY33’ - 57’

39A.1

17

A

A

33, 34, 21

13, 6

24

20, 19, 9 27, 28, 29

26 25

3

18, 3

36

SECTION A - A

39 43, 14

40, 35

44, 7, 47, 38

23, 22, 378, 6

9, 10, 11

58, 7, 62, 3


32, 31, 30 14, 15, 16

* ITEMS 4, 41, 42, 45 & 46 ARE NOT SHOWN IN THE ILLUSTRATION

12, 31


714A0734 Offsettable Jib Ass’y - 32’(Items 1-29)

1 717F0543 Jib ........................................................ 12 707F8530 Pin........................................................ 43 1222-239 Pin, Cotter Hair..................................... 104 1205-58 Nut ....................................................... 85 1210-26 Washer, Lock ....................................... 86 1200-104 Capscrew ............................................. 87 708F0291 Stubhead.............................................. 18 707 4058 Shim..................................................... 19 714F0335 Link ...................................................... 110 709 7796 Spacer.................................................. 111 709 7795 Spacer.................................................. 112 709 7304 Wear Bar .............................................. 113 1203-144 Flat Soc, .38 x .75 ................................ 414 1205-45 Locknut, 0.38-16 ESNA ....................... 5


15 65344 Pin........................................................ 116 1200-79 Capscrew, 0.38 x 3.50 ......................... 117 714F0336 Link ...................................................... 118 709 7290 Pin........................................................ 419 38490 Pin........................................................ 220 1209-79 Spacer.................................................. 421 A38933 Sheave................................................. 122 1213-3 Zerk, Grease ........................................ 123* 714A0334 Jib Stowage Ass’y................................ 124* 708A0282-5 Anti Two Block Ass’y............................ 125* 1209-4 Washer, Plain .38................................. 526* 1210-20 Washer, Lock .38 ................................. 527* 1200-57 Capscrew .38 x .75 .............................. 528* 1240-68 Clamp, .50............................................ 529 707 8564 Shim..................................................... 1

2,39 3,18

17

10,11

12 13,14

29,8 20,21,2214,15,16

7

3

194,5,6

39ART500-1

PAGE

MODEL:

DATE: GROUP

OFFSETTABLE JIB ASSEMBLY32’

39A.2

Revised 11-2009


* ITEMS 23 TO 28 ARE NOT SHOWN IN THE ILLUSTRATION

39ART500-1

PAGE

MODEL:

DATE: GROUP

JIB STOWAGE ASSEMBLY39A.3


A A D D

34, 32, 2, 1

7, 8

6

5

B

B

32, 34, 4

VIEW A - A

SECTION B - B

11, 10

12, 13

14, 3, 2DETAIL C

DETAIL C

24

25

26

27

22

Revised 11-2009

SEE PAGE 39A.4

39ART500-1

PAGE

MODEL:

DATE: GROUP




717A0691 Jib Stowage Assembly (Items 1-34)

1 709 7360 Capscrew, 0.50UNCX12.50 ..................12 334 2205 Washer 0.50 Hardened.........................193 1205-67 Locknut, 0.50UNC.................................84 709 7359 Capscrew,0.50UNCX5.50 .....................35 709F7316 Bracket, Jib ...........................................16 709 7384 Wear Pad ..............................................17 1203-165 Capscrew,Flat HX SOC HD ..................18 1205-45 Locknut, 0.38UNC.................................79 1209-63 Washer, 0.38 Hardened ........................810 709 1564 Wear Pad ..............................................211 709 7386 Spacer...................................................412 071 410 24 Capscrew, M10X25...............................313 1210-23 Lockwasher, 0.44 ..................................514 1200-102 Capscrew,.50UNCX1.75 .......................415 709 7358 Capscrew, 0.62UNCX6.50 ....................216 1205-80 Nut, 0.62UNC........................................217 709 7342 Bar ........................................................1

E

EVIEW D - D

SECTION E - E

20, 19, 9, 81715, 1630, 3, 218

32, 4, 34, 2

10

33, 13, 21 8, 9, 31, 33 23 34, 32, 4


18 709F7377 Bracket................................................. 119 709F7327 Bracket................................................. 120 708 2742 Rod, U-Bolt .......................................... 221 071 410 16 Capscrew, M10X20.............................. 222 1222-202 Tie, Plastic............................................ 223 717F0688 Bracket................................................. 124 371 0101 Compression Spring............................. 125 1208-7 Machinery Bushing .............................. 226 1227-258 Roll Pin 0.25X1.75 ............................... 127 712F0215 Handle.................................................. 128* 1222-364 Snap..................................................... 129* 12178-1 Rope .................................................... 21630 1200-104 Capscrew .50UNC X 2.00.................... 431 1200-83 Capscrew 0.38 X 4.00.......................... 232 1205-58 Nut, HEX .............................................. 933 1209-4 Washer, Flat ......................................... 634 1210-26 Washer, Lock ....................................... 5

Revised 11-2009

* ITEMS 28 & 29 ARE NOT SHOWN IN THE ILLUSTRATION

SEE PAGE 39A.3

39ART500-1

PAGE

MODEL:

DATE: GROUP



A A D D

34, 32, 2, 1

7, 8

6

5

B

B

32, 34, 4

VIEW A - A

SECTION B - B

11, 10

12, 13

14, 3, 2DETAIL C

DETAIL C

24

25

26

27

22

Revised 11-2009

SEE PAGE 39A.6

39ART500-1

PAGE

MODEL:

DATE: GROUP




714A0334 Jib Stowage Assembly (Items 1-34)

1 709 7360 Capscrew, 0.50UNCX12.50 ..................12 334 2205 Washer 0.50 Hardened.........................193 1205-67 Locknut, 0.50UNC.................................84 709 7359 Capscrew,0.50UNCX5.50 .....................35 709F7316 Bracket, Jib ...........................................16 709 7384 Wear Pad ..............................................17 1203-165 Capscrew,Flat HX SOC HD ..................18 1205-45 Locknut, 0.38UNC.................................79 1209-63 Washer, 0.38 Hardened ........................810 709 1564 Wear Pad ..............................................211 709 7386 Spacer...................................................412 071 410 24 Capscrew, M10X25...............................313 1210-23 Lockwasher, 0.44 ..................................514 1200-102 Capscrew,.50UNCX1.75 .......................415 709 7358 Capscrew, 0.62UNCX6.50 ....................216 1205-80 Nut, 0.62UNC........................................217 709 7342 Bar ........................................................1

E

EVIEW D - D

SECTION E - E

20, 19, 9, 81715, 1630, 3, 218

32, 4, 34, 2

10

33, 13, 21 8, 9, 31, 33 23 34, 32, 4


18 709F7377 Bracket................................................. 119 709F7327 Bracket................................................. 120 708 2742 Rod, U-Bolt .......................................... 221 071 410 16 Capscrew, M10X20.............................. 222 1222-202 Tie, Plastic............................................ 223 714F0342 Bracket................................................. 124 371 0101 Compression Spring............................. 125 1208-7 Machinery Bushing .............................. 226 1227-258 Roll Pin 0.25X1.75 ............................... 127 712F0215 Handle.................................................. 128* 1222-364 Snap..................................................... 129* 12178-1 Rope .................................................... 21630 1200-104 Capscrew .50UNC X 2.00.................... 431 1200-83 Capscrew 0.38 X 4.00.......................... 232 1205-58 Nut, HEX 1/2 ........................................ 933 1209-4 Washer, Flat 3/8 ................................... 634 1210-26 Washer, Lock 1/2 ................................. 5

Revised 11-2009

* ITEMS 28 & 29 ARE NOT SHOWN IN THE ILLUSTRATION

SEE PAGE 39A.5

39ART500-1

PAGE

MODEL:

DATE: GROUP

ANTI-TWO BLOCKJibs

39A.7


SEE PAGE 39A.8

5

2, 4, 7, 6

3

6, 4, 7, 2, 1

6, 4, 7, 2, 1

ANTI-TWO BLOCK 33’ - 57’ JIB

Revised 11-2009


708A0282 Anti-Two Block Assembly, 33’-57’ Jib(Items 1-7)

1 708 0272 Plug.......................................................22 708 0271 Receptacle ............................................33 12422-1 Cable.....................................................6244 708 2982 VCI Pad.................................................35 709 7821 Switch ...................................................16 311 1637 Capscrew 10-32 X .50 ..........................127 1210-7 Washer, Lock #10 .................................12

708A0282-3 Anti-Two Block Assembly, 32’, 36’, 49’ Jib (Items 1-7) (Special Sales Not Shown)

1 708 0272 Plug.......................................................22 708 0271 Receptacle ............................................53 12422-1 Cable.....................................................6724 708 2982 VCI Pad.................................................55 709 7821 Switch ...................................................16 311 1637 Capscrew 10-32 X .50 ..........................207 1210-7 Washer, Lock #10 .................................20

39ART500-1

PAGE

MODEL:

DATE: GROUP

ANTI-TWO BLOCKJibs

39A.8


SEE PAGE 39A.7

Revised 11-2009

40Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

WINCH VALVE40.1



723 0011 Winch Valve (Items 1-6)

1 220406 PC55 Inlet Bypass COMP...........................................................12 220407 PC55 D/A MOT, PWM................................................................13 220408 PC55 D/A MOT. PWM................................................................14 220409 PC55 Outlet ................................................................................15 220410 Stud Assemblies 10.00 LG. ........................................................46 220411 Hose=, 0.025-SAE-17LG............................................................1

2 3 41

5

6

40Issued 9-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

WINCH MOTOR40.2

See Page 40.33

7

6

8

4

5

10

918

1716

15

1413

21

1

2

20

19 11 12


40Issued 9-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

WINCH MOTOR40.3

See Page 40.2


215519 Winch Motor

215497 Seal Kit Type H(Includes Items 1 Through 21)

1 215498 Seal Washer M10 ................................. 1 2 215499 O-Ring, 24.2 x 3 N 90........................... 1 3 215500 O-Ring, 114.5 x 3 N 70 ......................... 1 4 215501 O-Ring, 139.5 x 3 N 70......................... 1 5 215502 Gasket .................................................. 1 6 215503 O-Ring, 192 x 4 N 70............................ 1 7 215504 Shaft Seal ............................................. 1 8 215505 Seal Washer ......................................... 8 9 215506 Gasket .................................................. 110 215507 O-Ring, 8.3 x 2.4 N 90.......................... 311 215508 O-Ring, 16.3 x 2.4 N 90........................ 112 215509 Support Ring......................................... 113 215510 O-Ring, 31.42 x 2.62 N 90.................... 114 215511 O-Ring, 8.3 x 2.4 N 90.......................... 415 215512 Hex S Scr M6 x 50 12.9........................ 116 215513 Solenoid, 12V ....................................... 117 215514 O-Ring, 18.77 x 1.78 N 70.................... 118 215515 Guiding Pin ...........................................119 215516 O-Ring, 20.63 x 2.62 N 90.................... 120 215517 Seal Nut, M8 x 1 ................................... 121 215518 O-Ring, 11.3 x 2, 4 N 70 ....................... 1


40Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

HYDRAULIC WINCHBraden PD15B

40.4

SEE PAGE 40.5


1 5 3 364

27

6 369

474832

3356

41 42

2117

19 201921

1518

1411

131415

1216

3834

4310

3735

31

2528

2629

23

3027

26

24

57

45

3946

44

22

59

63

608 64

58

6261

49

4041

515253

54 51

5250

5553

40Revised 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

HYDRAULIC WINCHBraden PD15B

40.5


31 215445 Thrust Washer ...................................... 132 215446 Motor Support....................................... 133 220418 O-Ring .................................................. 134 215448 Output Sun Gear .................................. 135 220419 Primary Sun Gear................................. 136 215450 Spacer .................................................. 137 215451 Primary Sun Gear................................. 138 215474 Out Put Thrust Plate............................. 139 220420 Capscrew ............................................. 840 220421 Capscrew ............................................. 841 220149 Lock Washer ........................................ 2442 220422 Capscrew ............................................. 443 215455 Thrust Washer ...................................... 144 215456 Plug-Hex Head ..................................... 145 215457 Plug Flush ............................................ 146 215458 Vent Plug .............................................. 147 215459 O-Ring .................................................. 148 215460 Back-Up Ring ....................................... 149 215554 Brake Race-outer ................................. 150 21555 Brake Race-Inner ................................. 151 215723 Sparg Bushing ...................................... 252 218524 Sparge Bushing Retainer ..................... 253 215725 Retaining Ring...................................... 254 215559 Sprage Clutch....................................... 155 215560 Retaining Ring...................................... 156 220423 Sprag.................................................... 157 220424 Cable Clamp......................................... 158 220425 Base Plate ............................................ 159 220426 Side Plate (Bearing Support End) ........ 160 220427 Side Plate (Motor End) ......................... 161 219424 Capscrew (Special) .............................. 1662 220428 Washer ................................................. 1663 220429 Tie Bar .................................................. 1/264 220135 Capscrew ............................................. 2/4


Hydraulic Winch Assembly (Braden)(Includes Items 1 thru 64)

1 215418 Brake Cylinder...................................... 12 215419 Piston Seal ........................................... 13 215420 Pressure Plate Stamping...................... 14 215421 Piston Back-up Ring............................. 15 215422 Spring ................................................... 126 215423 Friction Disc.......................................... 77 215424 Brake Disk ............................................ 88 220149 Lockwasher .......................................... 2/49 220412 Spring Spacer ....................................... 110 220413 Primary Planet Carrier.......................... 111 220414 Primary Planet Gear............................. 312 215427 Primary Planet Gear Shaft ................... 313 215428 Roller Bearing....................................... 314 215429 Thrust Washer ...................................... 615 215430 Spirol Pin .............................................. 616 215431 Output Planet Carrier ........................... 117 215432 Output Planet Gear .............................. 318 215433 Output Planet Gear Shaft ..................... 319 215434 Roller Bearing....................................... 620 215435 Bearing Spacer..................................... 321 215436 Thrust Washer ...................................... 622 220415 One piece base .................................... 123 220416 Bearing Support ................................... 124 220417 Cable Drum .......................................... 125 215439 Cable Drum Closure............................. 126 215440 Ball Bearing .......................................... 227 215441 Oil Seal................................................. 128 215442 O-Ring .................................................. 129 215443 Seal-Oil................................................. 130 215444 Retaining Ring...................................... 1

SEE PAGE 40.4


40Issued 9-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

WINCH CABLE ROLLER40.6


217831 Winch Cable Roller Ass’y(Includes Items 1 thru 19)

1 217795 Bracket, LH ...........................................12 217796 Bracket, RH ..........................................13 217797 Eye Bolt ................................................24 217798 Nut ........................................................45 215453 Capscrew..............................................87 217799 Spring....................................................28 217800 Bellcrank ...............................................29 217801 Capscrew..............................................210 217802 Washer, Lock .31 ..................................211 217803 Nut, .31 .................................................212 217804 Bearing Race ........................................813 217805 Lever.....................................................114 217806 Key, Woodruff .......................................215 217807 Grease Fitting .......................................416 217808 Roller ....................................................117 217809 Capscrew, Socket .................................218 217810 Roller, Cap ............................................219 215470 Lockwasher...........................................8


40ARevised: 11-2009

RT500-1


PAGE

MODEL:

DATE: GROUP

AUXILIARY WINCHWINCH 40A.1


723A0009 Auxiliary Winch Assembly(Items 1 - 18)

1 717 1155 Winch, Braden ...................................... 12 1219-556 Adpater, STR, -12 -16........................... 13 723 0054-43 Hose, -16 .............................................. 14 1219-917 Bulkhead Fitting, STR, -16 ................... 25 707 4100-44 Hose, -16 .............................................. 16 12019-193 Adapter, 90°, -12 -16 ............................ 17 12019-464 Tee, Branch .......................................... 18 707 4094-21 Hose, -10 .............................................. 1


9 1200-347 Capscrew, 1.12C X 2.50....................... 410 1205-204 Nut, Lock, 1.12 ..................................... 411 709F6596 Spacer, AUX Winch .............................. 212 1210-57 Washer, Lock, 1.12............................... 413 707 4097-29 Hose, -16.............................................. 214 12019-303 Adapter, 45°, -16 .................................. 215 709A8019 AUX. Sheave ASSY ............................. 116 1219-957 Adapter, 90° SW Nut, -16 ..................... 117 1200-418 Capscrew, 1.12 x 3.50 .......................... 418 1219-810 Adapter................................................. 1

14

13

1

2

3

5

16

6

18, 7 8

17, 10

11

9, 12

4

15


723A0009 Auxiliary Winch Assembly(Items 1 - 16)

1 723 0011 Valve, Winch......................................... 12 12019-774 Disconnect, Quick, -6 ........................... 13 12019-558 Cap, Dust, -4 ........................................ 24 1219-605 Adapter, STR, -6................................... 15 707 4495-120 Hose, -6................................................ 16 12019-205 Adapter, STR, -6-4 ............................... 17 1200-108 Capscrew, 0.50C x 2.50 ....................... 18 12019-794 Disconnect, Quick ................................ 1


PAGE

MODEL:

DATE: GROUP

AUXILIARY WINCHVALVE

40ARevised: 11-2009

RT500-1

40A.2

1

15, 14, 13

2, 3

4 5

38910

6

11

12


9 1219-783 Plug ...................................................... 110 362 3233 Tee, Branch .......................................... 111 720-0321-59 Hose, -4................................................ 112 718 0678-30 Hose, -4................................................ 113 1205-67 Nut, Lock, 0.50C................................... 314 1209-6 Washer, Flat, 0.50 ................................ 315 1200-128 Capscrew, 0.50C X 5.50....................... 116 1219-661 Adapter, STR, -20................................. 1

167, 14, 13


709A8019 Auxiliary Sheave ASS’Y (Items 1 - 17)

1 1200-190 HEX Capscrew, 3/4-10 UNC x 2.25 ......42 1210-38 Washer, Lock 3/4 .................................43 1205-92 Nut HEX 3/4-10 UNC...........................44 1200-79 HEX Capscrew 3/8-16 UNC x 3.5.........15 1205-45 Nut HEX 3/8-16 UNC Elastic ................16 65344 Shaft......................................................17 718 0323 Pin.........................................................18 1222-239 Hair Pin Cotter ......................................29 1213-3 Zerk Grease 1/8 PTF 45°......................110 A38933 Sheave W/Bearing ................................111 709F7946 Bracket..................................................112* 706A8816 Anti-Two, AUX, Sheave ........................113 1200-309 Capscrew, 1/4 X 1/2..............................514 1210-14 Lock Washer, 1/4 ..................................515 MK765 Clamp....................................................516 1202-29 Screw M5X16........................................417 1210-7 Split Lock Washer, 10 ...........................4


PAGE

MODEL:

DATE: GROUP

AUXILIARY BOOM HEAD SHEAVE 40ART500-1

40A.3

Revised: 11-2009

1, 2, 3

4, 5

6

7

8

9

10

1116, 17

13, 14, 15

*ITEM (12) NOT SHOWN IN ILLUSTRATION


PAGE

MODEL:

DATE: GROUP

ANTI-TWOAux Sheave


706A8816 Anti-Two, Aux. Sheave

1 709 7821 Switch ...................................................12 717 0882 Counterweight w/Chain ........................14 708 0313 Tube .....................................................15 706 8189 Plate .....................................................1

708 0271 Receptical.............................................1708 0272 Plug ......................................................11210-7 Lockwasher ..........................................41202-29 Slotted Cheese Head Screw ................4708 2982 VCI-Pad, 1 x 1 ......................................1

1

2

4

5

40AIssued 9-2003

RT500-1

40A.4

44RT500-1


PAGE

MODEL:

DATE: Revised: 11-2009 GROUP

HOOK BLOCK3 Sheave / 30 Ton

44.1

30

3

16

14

26

3120

21

20

12

11

19

234

1

25

24

7

13

22

9

338

13

29

1028

18

27

32

6

25, 17, 15


410 4057 Hook Block, 3 Sheave, 30 Ton(Items 1 - 34)

1 215278 Outer Ring & Roller Assembly ............. 32 215279 SHV WC 14.00 x 3.25 ID x .75 TK....... 33 215280 1” Hex Nut ............................................ 84 215281 Thrust Washer...................................... 25 215282 Thrust Washer...................................... 26 215283 3/8” Capscrew...................................... 17 215283 Set Screw............................................. 18 215284 Housing................................................ 19 215285 Thrust Bearing...................................... 110 215286 Alemite Fitting ...................................... 111 215287 3/4” Washer.......................................... 412 215288 3/4” Capscrew...................................... 413 214289 Hook & Nut........................................... 114 215290 Quick Rel Pin ....................................... 315 220256 Name Plate Terex ................................ 116 215291 Chain17 220255 CAUT Plate Terex (Opposite Side) ...... 118 215292 Dead End ............................................. 1


19 215293 QRJ QN 14PL Group ........................... 120 215294 Retaining Ring...................................... 221 215295 Center Pin ............................................ 122 215296 QR 14R Guide Ay ................................ 123 215297 Tie-Bolt................................................. 224 215298 Tie-Bolt................................................. 225 216955 Drive Screws ........................................ 1426 215299 9 L Pin 1 1/4 ......................................... 327 215300 Spacer.................................................. 228 215301 “S” Hook ............................................... 129 215302 Latch Kit ............................................... 130 215303 Split Ring.............................................. 131 215304 Fitting ................................................... 332 215305 Rollpin .................................................. 433 215306 Spacer.................................................. 2

44Issued 7-2003

RT500-1


PAGE

MODEL:

DATE: GROUP


44.2


410 4058 Hook Block, 4 Sheave, 30 Ton(Includes Items 1 Thru 34)

1 215278 Outer Ring & Roller Assembly ............. 4 2 215279 Shv WC 14.00 x 3.25 ID x .75 TK ........ 4 4 215281 Thrust Washer...................................... 2 5 215328 Thrust Washer...................................... 3 6 215329 3/4” Capscrew ...................................... 4 8 215330 Housing ................................................ 1 9 215285 Thrust Bearing...................................... 110 215286 Alemite Fitting ...................................... 111 215287 3/4” Washer.......................................... 413 214289 Hook & Nut........................................... 114 215290 Quick Rel Pin ....................................... 315 215331 Plate Group .......................................... 116 215306 Spacer.................................................. 217 215280 1” Hex Nut ............................................ 818 215292 Dead End ............................................. 119 215304 Fitting ................................................... 4


20 215294 Retaining Ring...................................... 221 215308 Center Pin ............................................ 122 215332 QR 14R Guide Ay ................................ 123 215333 Tie-Bolt ................................................. 224 215334 Tie-Bolt ................................................. 226 215335 11 L Pin 1 1/4 ....................................... 327 215336 Spacer.................................................. 229 215302 Latch Kit ............................................... 130 215287 3/4” Lock Washer ................................. 431 215303 Split Ring.............................................. 332 215305 Rollpin .................................................. 433 215327 3/8” Capscrew ...................................... 134 215291 Chain....................................................35 215301 “S” Hook ............................................... 136 215337 Roll Pin................................................. 1

6,30

1715

4

23

2224

1,2

5

29

138

16

11

109

16

3335

34

14,3126,32

1517

18

2719

20

21,36

20

19

44RT500-1


PAGE

MODEL:

GROUP


44.3

5, 29

17

15

3

24

25

23

2

1

28

13

1810

9

8

1826, 31

14

26, 31

17

2227

1920

12, 21

20

19

7

6, 30

1715

36, 30

14

11165, 29

4

32, 33, 34



1 215911 Outer Ring & Roller Assembly ............. 4 2 215912 SHV WC 14.00 x 3.75 ID x .75 TK ....... 4 3 215913 Thrust Washer...................................... 2 4 215914 Thrust Washer...................................... 3 5 215329 3/4” Capscrew ...................................... 4 6 220252 Chain.................................................... 3 7 215330 Housing ................................................ 1 8 215285 Thrust Bearing...................................... 1 9 215286 Alemite Fitting ...................................... 110 215283 Set Screw............................................. 111 215327 3/8 Capscrew ....................................... 112 215337 Roll Pin................................................. 113 215915 Hook & Nut........................................... 114 215290 Pin, Quick Release............................... 315 215916 Plate Group .......................................... 116 215301 S Hook ................................................. 1


17 215280 Nut, 1” .................................................. 818 215306 Spacer.................................................. 219 215304 Lube Fitting, 1/8” .................................. 420 215917 Retaining Ring...................................... 221 215918 Center Pin ............................................ 122 215292 Dead End ............................................. 123 215334 Tie-Bolt ................................................. 224 215333 Tie-Bolt ................................................. 225 215332 QR 14R Guide AY................................ 126 215335 11 L Pin 1 1/4 ....................................... 327 215336 Spacer.................................................. 228 215919 Latch Kit ............................................... 129 215287 Lockwasher, 3/4” .................................. 430 215303 Split Ring.............................................. 331 215305 Roll Pin................................................. 332 220254 Terex Name Plate ................................ 133 220253 Caution Plate Terex (Opposite Side) ... 134 216955 Drive Screws ........................................ 14

DATE: Revised: 11-2009

44RT500-1


PAGE

MODEL:

GROUP


44.4

2425

26

4

6

9

211

1312

1015

19

523

227

28

8

141827

3031

32

2016

1729

21

1

33

3

38, 37

36

34

3935



1 215907 QR 14R Guide AY ................................ 12 215896 Plate Group .......................................... 13 215899 Housing ................................................ 14 215904 QR 14R Guide AY ................................ 15 215909 Spacer .................................................. 46 215300 Spacer .................................................. 27 215902 Center Pin Nut...................................... 28 215903 Center Pin ............................................ 19 215282 Thrust Washer...................................... 210 215897 Thrust Washer...................................... 211 215281 Thrust Washer...................................... 412 215278 Bearing ................................................. 513 217897 Sheave ................................................. 514 215305 Roll Pin ................................................. 415 215304 Lube Fitting, 1/8” .................................. 416 217902 Plate ..................................................... 217 217108 Nut........................................................ 818 215906 Tie-Bolt ................................................. 219 215905 Tie-Bolt ................................................. 2


20 215287 Lockwasher .......................................... 421 217134 Screw ................................................... 422 217875 Name Plate .......................................... 123 217876 Caution Plate........................................ 124 216955 Screw ................................................... 225 217135 Caution Plate........................................ 126 215898 Set Screw............................................. 327 215908 16 L Pin 1 1/4 ....................................... 428 215290 Pin, Quick Release............................... 329 215303 Split Ring.............................................. 330 215901 3/4 Screw ............................................. 431 215301 S Hook ................................................. 132 215291 Chain.................................................... 333 215285 Thrust Bearing...................................... 134 217900 Hook & Nut........................................... 135 215286 Alemite Fitting ...................................... 136 217899 Lockwasher .......................................... 237 217898 Screw ................................................... 238 217119 Safety Wire........................................... 139 217903 Latch Kit ............................................... 1


44Revised 5-2006

RT500-1

PAGE

MODEL:

DATE: GROUP

HOOK BLOCK6 Sheave / 50 Ton 44.5



410 4061 Hook Block, 6 Sheave, 50 Ton

219475 Sheave Assembly(Includes Items 1 and 2)

1 215911 Outer Ring & Roller Assembly ............. 6 2 215912 Sheave WC 14.00ODx3.75IDx.75Thk . 6

3 219473 Thrust Washer, .72 Thk........................ 2 4 215913 Thrust Washer, .23 Thk........................ 4 5 219474 Thrust Washer, .34 Thk........................ 3 6 215898 Set Screw............................................. 2 7 215330 Housing ................................................ 1 8 215285 Thrust Bearing...................................... 1 9 215286 Alemite Fitting ...................................... 110 215283 Set Screw............................................. 111 215900 Hook & Nut........................................... 112 215920 Pin Quick Release................................ 313 219476 Plate Group .......................................... 1


14 219477 Spacer...................................................215 217880 Nut, 1” ...................................................816 217134 Screw, 3/4” x 1 ......................................417 215304 Fitting, Lube 1/8 ....................................618 217125 Center Pin Nut ......................................219 219478 Center Pin .............................................120 219479 QR 14R Guide Ay .................................121 219480 Tie-Bolt..................................................222 215906 Tie-Bolt..................................................223 215904 QR 14R Guide Ay .................................224 219481 Pin, 18 L 1 1/4.......................................325 219482 8SPR 1-Spacer .....................................226 215909 2SPR 1-Spacer .....................................427 215910 Kit, Latch ...............................................128 215287 Lockwasher, 3/4”...................................429 215303 Ring, Split..............................................330 215305 Pin, Roll.................................................4

1229

2430

153

1817

196

18

176

2613

1628

13

23

4

14

7

8

11

27

10

9

14

2013

21

23

5

21

4

25

264

22

3

151628

1513

44RT500-1

PAGE

MODEL:

GROUP

OVERHAUL BALL240# / 250#

44.6


#471783


410 4064 Overhaul Ball, 12 Ton, 240#, 5/8”

1 215396 Swivel ................................................... 1 2 215397 Adapter Bar 3/8 .................................... 2 3 215394 Overhaul Ball ........................................ 1 4 215395 Ball Latch Pin ....................................... 2 5 215386 Washer ................................................. 2 6 215387 Jam Nut 1-1/4....................................... 2 7 215398 Cotter Pin 1/4 ....................................... 2 8 215399 Hook Latch Pin ..................................... 1 9 215400 Jam Nut 1-5/8....................................... 210 215388 Cotter Pin 3/16 ..................................... 212 215401 Replacement Hook Latch Kit ................ 113 215402 Eye Hook.............................................. 114 215403 Spacer 1-1/4 ......................................... 1

14

8

7

9

12

13

2

1

3

5 6

7 (for 410 4064)

4

10 (for 410 4066)

18

19

2016

17

15

1222

23

24, 25


410 4066 Overhaul Ball, 7 Ton, 250#, 5/8”

1 215382 Swivel................................................... 1 2 215393 Adapter Bar 3/8 .................................... 2 3 216949 Overhaul Ball........................................ 1 4 215395 Ball Latch Pin ....................................... 2 5 215386 Washer................................................. 2 6 215387 Jam Nut 1-1/4....................................... 2 8 215389 Hook Latch Pin..................................... 1 9 215387 Jam Nut 1-1/4....................................... 210 215388 Cotter Pin 3/16 ..................................... 412 215390 Replacement Hook Latch Kit................ 113 215391 Eye Hook.............................................. 114 215392 Spacer 1-1/4......................................... 115 215959 Screw 5/16 ........................................... 216 216958 Bearing................................................. 117 216952 Housing................................................ 118 216950 Eye & Nut ............................................. 119 215286 Fitting ................................................... 120 216951 Ring...................................................... 121 216953 Top with Eye......................................... 122 216954 Name Plate .......................................... 123 216955 Screw ................................................... 824 216956 Name Plate .......................................... 125 216957 Caution Plate........................................ 1



717A0841 Cable, 5/8 x 500’ Regular Lay710A0572 Cable, 5/8 x 500’ Rotation Resistant710A0574 Cable, 5/8 x 600’ Regular Lay710A0573 Cable, 5/8 x 600’ Rotation Resistant

1 12151-500 Rope, Wire ............................................. 112516-500 Rope, Wire ............................................. 112151-600 Rope, Wire ............................................. 112516-600 Rope, Wire .............................................1

1234-18 Wedge & Socket Assembly, 5/8”............1 1 1 1(Includes Items 2 Through 5)

2 1234-18 Socket ....................................................1 1 1 1 3 1234-19 Wedge ....................................................1 1 1 1 4 1207-42 Pin, Cotter 1/4 x 2...................................1 1 1 1 5 1240-45 Clamp, “U” Bolt Type 5/8........................1 1 1 1

45Revised 11-2009

RT500-1


PAGE

MODEL:

DATE: GROUP

WIRE ROPE45.1

1 2

- WIRE ROPE -6X19 OR 6X37 CLASS, I.P.S., I.W.R.C. REGULAR LAY PREFORMED

5/8” - 41,200 Lbs. Minimum Breaking Strength

- WIRE ROPE -OPTIONAL18X19 OR 19x19 ROTATION RESISTANT COMPACTED STRAND

5/8” - 56,420 Lbs. Minimum Breaking Strength

CAUTION!

UNDER NO CONDITION CAN ANY OTHER SIZE, TYPE, OR LENGTH OF WIRE ROPE BE USED ON THIS EQUIPMENT SINCE IT CONSTITUTES A SAFETY HAZARD.

3

4

5

HOOK BLOCKS/BALLSGroup 44

51Revised 11-2009

RT500-1


PAGE

MODEL:

DATE: GROUP

51.1

OPERATOR’S CABLights and Safety Devices


1 719A0941 Yellow Strobe Light Assembly ............Opt(Includes Items 1 Through 2)

1223-880 Rocker Switch (On Dash Assembly)...1420 4974 Light, Yellow Strobe ............................1

2 707A5736 Spotlight Assembly .............................1

707 5460 Spotlight ..............................................11223-691 Circuit Breaker, 20 Amp......................1

3 720 0430 Overload Flash Unit ............................1

4 720A0421 Mirror, Winch.......................................1

3256Q5 Mirror...................................................1720F0431 Bracket, Mirror ....................................13232Z4 Clamp..................................................1

1

2

5

6,7

34


5 707A4546 Worklight Assembly.......................... Opt.1200-98 Screw ................................................. 11205-67 Locknut............................................... 1707 4688 Bracket ............................................... 3707 4552 Harness .............................................. 11223-1067 Light.................................................... 31223-43 Grommet ............................................ 11209-6 Flatwasher.......................................... 11223-80 Terminal ............................................. 31223-65 Terminal ............................................. 1707 4585 Plate ................................................... 11200-102 Capscrew ........................................... 11205-67 Locknut............................................... 1707 4552 Harness, Worklight Option ................. 1

6 720 0422 Fire Extingusher 20# .......................... 17 720 0434 Bracket, Fire Extingusher ................... 1

52Revised 11-2009

RT500-1


PAGE

MODEL:

DATE: GROUP

GREER RCI510RCI Assembly

52.1

VIEW A - A

VIEW B - B

VIEW C - C

VIEW D - D

SEE PAGE 52.2

B B

C

C

C

CA

A

D

D

1

13

24

10, 11, 12

13

25

10, 11, 12

10, 11, 12, 19

33

36

33

5

14, 15, 16, 17, 18

3821

6

10, 11, 12

10, 11, 124

8 37 27, 7, 29 14, 15, 16, 17, 18

34, 35

52Revised: 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

GREER RCI510RCI Assembly

52.2


720A0436-1 RCI 510 Assembly

717 0881 RCI Kit (Greer RCI 510) ........................ 1(Items 1 - 38)

1 717 0802 Computer Part of Kit 717 0881.............. 12 717 0776 Duty Chip Part of Kit 717 0881.............. 13 717 0777 Display Part of Kit 717 0881.................. 14 717 0778 Reeling Drum Part of Kit 717 0881 ....... 15 714 0621 Switch Part of Kit 717 0881................... 16 717 0882 CWT W/Chain Part of Kit 717 0881 ...... 17 1205-13 Nut, 0.25 UNC....................................... 78 206F4254 Tube 0.5 O.D. X 0.049W X 80 LG

Steel Specification # 501....................... 19 12513-4 Cassette, Operator INTRO.................... 110 1200-57 Capscrew, 0.38 UNC x 0.75.................. 1811 1209-4 Washer, Plain 0.38 ................................ 1812 1210-23 Washer, Lock 0.38 ................................ 1813 707A4669 Roller Guide .......................................... 314 708 0271 Receptacle ............................................ 215 708 0272 Plug....................................................... 216 1202-29 Screw, Slotted Cheese Head ................ 817 1210-7 Washer, Lock ........................................ 818 708 2982 VCI-Pad, 1 X 1 ...................................... 219 1240-68 Clamp.................................................... 4


20 12422-24 Cable..................................................... 121 1222-258 Connector.............................................. 122 12186-40 Chain..................................................... 123 1212-48 Rivet ...................................................... 124 717 0808 Bracket .................................................. 125 709 7820 Bracket .................................................. 226 442 6316 Gromment ............................................. 127 1200-1 Capscrew, 0.25UNC x 0.75 ................... 328 1210-14 Washer, Lock 0.25................................. 329 1210-2 Washer, Plain 0.25 ................................ 1130 12241-12 Sealant .................................................. AS REQ31 12241-13 Sealant .................................................. AS REQ32 1222-184 Tie Wrap................................................ AS REQ33 200B2578-66 Hose...................................................... 234 1200-93 Capscrew, 0.50 UNC X 0.75 ................. 235 1210-26 Washer, Lock 0.50................................. 236 717 1198 Velocity Fuse......................................... 137 717 0743 Bracket .................................................. 138 1211-8 Drive Screw........................................... 4

AA

VIEW A - A

1

2

27, 28, 7 26

3

21, 22, 23

6

2

SEE PAGE 52.1

24


52Issued 9-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

GREER RCI510Computer

52.3


718 0802 Computer, RCI 510

1 717 0776 System Chip [Generic - Not Programmed] .........12 --- Fuse, 10 Amp - Standard Auto ...........................13 200B2578-66 Hose ...................................................................2

1

2 3 3


52Issued 9-2003

RT500-1

PAGE

MODEL:

DATE: GROUP

GREER RCI510Reel

52.4


717 0778 Reeling Drum, RCI 510

1 216651 Base Plate Assembly..........................................11A 216652 Potentiometer, Extension.................................11B 216946 Potentiometer, Angle .......................................-2 216653 Slip Ring .............................................................13 216654 O-Ring ................................................................14 216655 Cover Assembly .................................................15 216656 Screw..................................................................126 216657 Cable, Tail...........................................................17 216658 Ext. Cable Assembly ..........................................1

2

11B

1A

3

5

6

7

4


FILTER KIT

CUMMINS - Tier IIRT500

OIL

AIR

TRANSMISSION OIL

HYDRAULIC OIL (w/ O-RINGS)

218667

216685

218915

FILTER KIT218665(Includes all items below)

OIL

TRANSMISSION OIL

FUEL

AIR

HYDRAULIC OIL

708 6449

218033

216685

218915

220169

708 6449

FUEL PRIMARY FILTER 218666 219658

FUEL PRE FILTER N/A 219659

NOTE A: Change air cleaner element according to restriction indicator (See Manual) - check restriction indicator min 250hrs or 3mo

NOTE B: Correct water filter pn# is determined by testing coolant at maintenance interval (See Manual)

CUMMINS - Tier III(RT500-1)

54Revised 11-2009

RT500-1


PAGE

MODEL:

DATE: GROUP

54.1

FILTERS

55Issued: 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

RECOMMENDED SPARE PARTS LIST

55.1


ITEM PART NO. DESCRIPTION QTY.

1 706 9604 Mirror-8” Round Fender .......................................... 12 713F0134 Step Assembly - Fuel Tank ..................................... 13 709F6341 Ladder - Fender ...................................................... 14 208672 Seal Kit -Axle Lockout Cylinder .............................. 15 219782 Seal Kit - Jack Cylinder........................................... 16 214275 Seal Kit - Outrigger EXT Cylinder ........................... 17 26843 Solenoid Assembly ................................................. 18 718 0751 Pad With Pin & Lanyard.......................................... 19 218915 Filter, Transmission Oil ........................................... 110 219659 Filter, Fuel (Prefilter) ............................................... 111 218033 Filter, Oil.................................................................. 112 216685 Filter, Air.................................................................. 113 902V1504 Raditator Cap.......................................................... 114 12019-468 Element, Heating .................................................... 115 218899 Seal Kit, Steer Cylinder........................................... 116 A205120 Seal Kit- Boom/Winch Pump .................................. 117 708 6449 Element With O-Rings, HYD Tank .......................... 118 37542 Hydraulic Tank Filler Cap........................................ 119 1245-62 Level ....................................................................... 120 719 0403 Cable, Throttle ........................................................ 121 724 0264 Control, RH............................................................. 122 724 0265 Control, LH.............................................................. 123 218051 Seal Kit, Special Soft - EXT Cylinder ...................... 124 216213 Seal Kit, Hoist Cylinder ........................................... 125 219082 Seal Kit - Winch Motor ............................................ 126 216658 Greer Reel Cable.................................................... 127 717 0849 Boom Hold Valve .................................................... 128 219658 Filter, Fuel Primary.................................................. 129 216745 Front Wiper Blade................................................... 130 216854 Roof Wiper Blade.................................................... 131 1223-858 Ignition Switch......................................................... 132 1223-879 Rocker Switch......................................................... 133 1223-961 20 AMP Circuit Breaker .......................................... 234 1223-960 10 AMP Circuit Breaker .......................................... 235 1223-959 7.5 AMP Circuit Breaker ......................................... 236 217955 Swing Potentiometer............................................... 137 903V0261 Joystick Green Rocker Switch ................................ 138 903V0262 Joystick Red Rocker Switch ................................... 139 714 1696 Sensor, Speed (Wind Speed) ................................. 140 441 6828 Relay, 30A .............................................................. 141 1223-1067 Work Light............................................................... 142 719 0602 Foot Pedal, Tele Control ......................................... 143 215530 Winch Hold Valve.................................................... 144 709 7269 Wear Pad, Lower Front........................................... 645 709 7279 Wear Pad, Top Rear ............................................... 646 710 0144 Wear Pad, Wire Rope............................................. 147 710 0145 Wear Pad, Wire Rope............................................. 348 712 0086 Wear Pad, Upper Side............................................ 649 717 0355 Wear Pad, Tension Link.......................................... 750 717 0444 Wear Pad, Cylinder Cradle ..................................... 151 709 6672 Wear Pad, Link Side ............................................... 1452 709 7257 Wear Pad, Rear Side.............................................. 653 717 0619 Wear Pad, Wire Rope............................................. 154 709 7767 Wear Bar, Front Side .............................................. 6

RECOMMENDED SPARE PARTS

56Issued: 11-2009

RT500-1

PAGE

MODEL:

DATE: GROUP

3RD WRAP INDICATOR56.1


11

10

2

3

9

1

5, 4, 6

7

8


718A0947 3RD Wrap Indicator (Items 1-11)

1 712 0347 Bracket ............................................. 12 442 2201 Switch............................................... 13 1202-6 10-24NC X 0.75 Screw .................... 24 1209-3 5/16 Flat Washer .............................. 25 1205-25 5/16-18NC Nut ................................. 26 1200-37 5/16-18NC X 1.75 GD5 .................... 17 1209-2 1/4 Flat Washer ................................ 28 1200-3 1/4-20NC X 1.00 GD5 ...................... 29 1205-23 1/4-20NC Lock Nut........................... 210 1223-940 0.250 Female Terminal .................... 311 1223-941 0.250 Male Terminal ........................ 3

RT500-1 Parts Book.book - Maquinaria Pesada

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Transcript of RT500-1 Parts Book.book - Maquinaria Pesada