Product Selector - EuramaxLab

Product Selector

A Guide to the Kingspan Range ofIntegrated Building Envelope Solutions

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Contents

Introduction 4About Kingspan Group 4

Product Range at a Glance 6

Market Sectors 10

System Benefits 12

Sustainability 18

Cost Optimal Energy Saving Building Solutions 20

Standing Seam Systems 25KingZip IP (KS500/1000 ZIP IP) 26

Insulated Roof & Wall Panels 29Insulated Roof Panels

Trapezoidal Roof (KS1000/2000 RW) 30

Lo-Pitch (KS1000 LP) 32

Curved Roof (KS1000 CR) 34

Trapezoidal Secret-Fix (KS1000 DR/DRC) 36

Slate & Tile Support (KS1000/2000 TS) 38

Roof Tile (KS1000 RT) 40

Sinusoidal (KS1000 SRW) 42

Topdek (KS1000 TD) 44

Insulated Wall Panels

Architectural Wall Panels / Longspan Range 46

Optimo (KS600-1000 Optimo) 48

Trapezoidal Wall (KS1000/2000 RW) 50

Trapezoidal Secret-Fix (KS1000 DR) 52

Five Crown / Box Profile (KS1000 FC) 54

Sol-Air (KS1000 SA) 56

Fabrications, Safety & Lighting Solutions 59Fabrications 60

Safety 64

Lighting 66

Colour Range 75

Controlled Environments 83

Structural Products & Systems 87

Kingspan Energy Rooftop Solar PV 91

BENCHMARK Façade & Roof Systems 95

Customer Services & Support 98

About Kingspan Group

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These are Kingspan’s aspirations, and they shape every aspect of how the Group works.

We go beyond the simple manufacture and supply of high

performance products, to provide our customers with solutions

that take into account every aspect of the challenges they face.

This bespoke, holistic approach has driven the success of our

business until now, and made Kingspan the market-leading

brand it is today. The Kingspan way includes exceptional service

and support, grounded in unrivalled technical expertise, a strong

commitment to environmental and social responsibility, investment

in continuous research and development, and powerful and

practical guarantees backing all products.

Our market-leading businesses epitomise the Group’s

philosophy of customer-led, value-added solutions.

Kingspan Group is the global leader in high performance

insulation, building fabric and solar integrated building envelopes

(see www.kingspan.com homepage). Founded in the late 1960s,

the Group has grown steadily to become a prominent brand within

the construction industry.

Global PresenceToday the Group has manufacturing plants around the globe,

sells in more than 85 countries and employs more than

6,000 people worldwide.

“ Together we have the opportunity to make our built environments more energy efficient, attractive, adaptable, environmentally sensitive and productive. The way we build can be more effective and reach higher standards than ever before. We can make our buildings really work for us; consuming and generating energy smartly to become real investments in our future”

Gene M. Murtagh, Chief Executive Officer, Kingspan Group.

About Kingspan Group

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The Group comprises four divisions:

■ Insulated Panels;

■ Insulation;

■ Environmental;

■ Access Floors.

Kingspan Insulated Panels, the biggest division of the four, is a

global leader in the design, development and delivery of advanced

building envelope products and solutions. It is widely recognised

in the industry for the high quality and performance of its products

as well as its commitment to excellent customer service and

technical support.

Our product portfolio includes Standing Seam Systems; Insulated

Roof & Wall Panels; Fabrications, Safety & Lighting Solutions;

Controlled Environments; Structural Products & Systems;

Steel Building Solutions; Insulated Door Components;

Kingspan Energy Rooftop Solar PV and BENCHMARK high-end

Façade & Roof Systems.

Our wide range of products allows developers, architects and

contractors to meet and exceed today’s construction challenges

and create functional buildings that are aesthetically pleasing,

energy efficient, safe, cost effective and sustainable.

This product selector has been specifically designed for the UK

and Irish markets and showcases the Standing Seam Systems and

Insulated Roof & Wall Panels in detail, with a overview on some of

the other portfolios. For further information on the other ranges,

please refer to the www.kingspanpanels.co.uk website.

● Kingspan Locations

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Product Range At a Glance

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Insulated Roof & Wall Panels

Trapezoidal Roof KS1000/2000 RW

Insulated Roof Panels

Lo-PitchKS1000 LP

Curved Roof KS1000 CR

Trapezoidal Secret-Fix KS1000 DR/DRC

Slate & Tile SupportKS1000/2000 TS

TopdekKS1000 TD

SinusoidalKS1000 SRW

Roof Tile KS1000 RT

Standing Seam Systems

KingZip IP KS500/1000 ZIP IP


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Architectural Wall Panel (AWP) / Longspan Range

Optimo KS600-1000 Optimo

Trapezoidal Wall KS1000/2000 RW

Five Crown KS1000 FC

Micro-RibKS600-1000 MR

Euro-BoxKS600-1000 EB

FlatKS600-1000 FL

Flat-Stucco KS600-1000 FL-S

Mini-MicroKS600-1000 MM

ConvexKS600-1000 CX

WaveKS600-1000 WV

CurvewallKS1000 CW

TramlineKS1000 TL

PlankKS600-1000 PL

LouvreKS1000 LV

Sol-Air KS1000 SA

Insulated Wall Panels


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Fabrications

Fabrications, Safety & Lighting Solutions

Top Hats

Flashings

Preformed Corners

Gutters

Kingspan Day-Lite Trapezoidal

Kingspan Day-Lite Upstand

Safetraxx

Safeside

Safepro2

Saferidge

LightingSafety

Kingspan Day-Lite Architectural

Kingspan Day-LiteKlick

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Roof Mounted PV System

UltraTempTemperature Controlled Systems

UltraTech Cleanroom Systems

UltraBox Walk-In Coldrooms

Controlled Environments

Kingspan Energy Rooftop Solar PV

BENCHMARKFaçade & Roof Systems

BENCHMARK Kreate Integrated Façade System

BENCHMARK Evolution Design Wall Series

Multibeam & Multichannel Purlins & Cladding Rails

Multideck Floordeck

Structural Products & Systems

BENCHMARK Envirodek BENCHMARK Topspan BENCHMARK Roofliner Roof Systems

BENCHMARK Konnect BENCHMARK Karrier BENCHMARK Wall Liner Engineered Façade Systems

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Market Sectors

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InfrastructureJersey Airport Control Tower, UK

Private HousingAbertay University, UK

Hotel & LeisureEuropa Gym, Bexley, UK

IndustrialBlue Planet, Chatterley Valley, UK

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Community & AmenityHastings Court, New Zealand

Our products are used in a wide range of sectors for any building type.

The sectors below give an indication of the variety of uses of our products.

Market Sectors

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EducationSt. John’s Academy, UK

OfficesOpus Business Park, UK

HealthHolywell Hospital, UK

RetailHarley Davidson, France

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Interior Metal Skin Perfect vapour barrier

Durability Lifetime performance

High Performance Insulation High U-values / FIREsafe / FIBREfree

Exterior Metal Skin Perfect weather barrier

Airtight System Guaranteed for the lifetime of the building

Single Component Accelerated build speed can reduce time on site

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System Benefits

Kingspan insulated panels are single component, factory pre-engineered systems.The panels are made up of Kingspan’s unique FIREsafe & FIBREfree

PIR (Polyisocyanurate) insulation core which is sandwiched between

two layers of metal sheets – one the external weather side, the other

a pre-finished internal liner. The result is a single component solution

that replaces multi-part construction.

Kingspan insulated roof and wall systems offer significant

advantages over conventional site-assembled systems.

They provide a fast, single-fix installation with high and durable

thermal performance, insulation continuity, minimal air leakage and

the elimination of interstitial cavity condensation and cold bridging.

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System Benefits

Quality AssuranceKingspan strives to continually deliver the best quality products

and, with this in mind, all panels are manufactured in production

facilities which are certified to ISO 9001.

Kingspan Insulated Panels has attained certification to

Environmental Management Standard ISO 14001 across most

of its manufacturing sites globally and is currently working to

complete accreditation for the remaining sites. The majority of sites

have also achieved OHSAS 18001 (Health & Safety).

Kingspan Insulated Panels’ unique FIREsafe PIR insulation core

is tried, tested and proven by internal teams and external bodies for

consistent thermal, structural and fire performance.

Kingspan GuaranteesIn recognition of the many different demands that are placed

on construction professionals today, Kingspan Insulated Panels

guarantees not just one aspect of its products, but all of the key

performance areas.

Kingspan Guarantees are the only guarantees that cover the

coating, durability, structural, fire and thermal performance of a

product in a single, unique package.

Kingspan Insulated Panels sources its colour coated metal from

several world class coating suppliers and the Guarantee includes a

coatings protection against corrosion, chemical attack,

ultra-violet radiation, humidity and abrasion for up to 40 years

(in nominated geographic zones), so the building owner can be

sure that the building will continue to look good year on year.

The thermal efficiency and structural performance of the panels

are guaranteed for periods in excess of 25 years.

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System Benefits

FIBREfree System■ Closed cellular structure of the insulation =

■ zero moisture ingress;

■ no air infiltration; and

■ lifetime thermal reliability, without ageing or degradation.

■ No risk of toxic mould and bacteria growth.

■ No risk of building’s or employers liability insurance cover

exclusion for presence of toxic mould.

■ No release of fugitive fibres into internal environments.

Site-assembled, Multi-component SystemSite-assembled, built-up systems are more likely to experience

delays in construction due to the scheduling of multiple trades and

the ordering of multiple components.

At the same time, guarantees, service support, site inspections and

maintenance are also supplied by multiple sources which can lead

to an increased risk of liabilities.

Ease & Speed of BuildUnlike traditional multi-component systems, Kingspan insulated

metal-faced panels are single-component systems, delivered by

one company.

The systems can be quickly and easily installed with the aid

of mechanical lifting equipment through a single-fix installation

process. The rapid speed of installation can help to reduce the risk

of accidents, as less time is spent working at height. It also means

that the building is weathertight sooner, allowing internal fit-out and

external finishing to commence earlier, minimising delays and the

need for multiple trades, therefore achieving a significant reduction

of overall build programme and cost.

Insulated Panel, Single-component System

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The easiest, fastest and most cost-effective strategy to reduce heating and cooling energy demand and construction costs is to use Kingspan insulated roof and wall systems.

The excellent thermal performance of Kingspan insulated panels can result in energy savings of as much as 30% more than standard, cavity-based insulation systems.

Superior U-valuesKingspan insulated panels have a FIREsafe & FIBREfree PIR

insulation core, uniquely designed in-house to guarantee a superior

thermal performance in hot and cold climates. The panels are

fitted to the exterior of the building and create a thermal skin that

reduces internal temperature loss and provides a thermal shield

against external temperatures.

The closed cellular structure of the insulation provides zero

moisture ingress with no air infiltration. This guarantees lifetime

thermal reliability, without ageing or degradation.

Design Flexibility & Aesthetic AppealKingspan’s commercial and industrial wall and roof systems

offer designers a comprehensive range of building solutions for

vertical and horizontal wall applications and for flat and pitched

roof applications. The wide range of fabrication accessories

enables the creation of fully integrated, eye catching and unique

architectural features.

Available in multiple profiles, finishes, colour options and cover

widths, Kingspan insulated panels provide customised building

design and creative freedom.

All our panels are easily integrated with traditional construction

methods and building systems.

System Benefits

Guaranteed Airtightness & WeathertightnessOne of the biggest sources of building heat loss or heat gain is due

to air leakage i.e. ‘leaking buildings’. The superior joints on

our systems ensure that they remain both air and weathertight over

the life of the building.

We guarantee:

■ Insulation continuity with no gaps or missing insulation;

■ Low energy usage and operating costs;

■ Exceptional U-value compliance and reliability;

■ Low CO2 emissions;

■ 3m3/hr/m2 airtightness certainty at 50Pa.

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System Benefits

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Reaction to Fire PerformanceKingspan Insurer Certified FIREsafe PIR core insulated panels can

achieve high levels of reaction to fire performance in tests specified

for regulatory purposes and large scale tests developed by the

insurance industry.

In summary:■ Europe: EN 13501-1, particularly B-s1,d0. The ‘s1’ rating, being

the best (lowest) smoke rating;

■ Global: FM 4880 – Class 1 Internal wall and ceiling panels without height restriction;

■ Global Insurance: FM 4881 – Class 1 External wall panel systems;

■ Global insurance: FM 4471 – Class 1 Roof panel systems;

■ UK Insurance: LPCB certified to LPS 1181 Grade EXT-A & B, for external roof and wall panel systems;

■ USA / Global: NFPA 285 Façade testing;

■ UK: BS 8414 – Façade testing; passed BR 135 & LPS 1582;

■ Nordic countries – SP Fire 105 Façade testing.

Resistance to Fire PerformanceKingspan insulated panels can achieve up to 60 minutes fire

insulation and integrity according to EN 1364 and up to

FR60 according to UK Insurance Industry Standard LPS 1208,

for external applications.

Fire PerformanceThe ability of buildings to perform well in the case of fire and to offer protection to both occupants and property are of primary

importance to specifiers, owners, investors and insurers.

Kingspan Insulated Panels takes this issue extremely seriously and therefore all products have undergone extremely rigorous

testing to ensure that they not only meet regulatory standards, but in most instances go far beyond.

LPS 1181: Part 1. The test shown below forms part of the assessment requirements for EXT-B and EXT-A approval.

Test set up During test Inspection of char formation after test

System Benefits

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One of the most convincing arguments for the use of Kingspan Insurer Certified PIR core insulated panels is the way they react to fire in real building fire situations.

Independently-researched real fire case studies have proven the

performance of Insurer Certified PIR panel systems in the UK,

Ireland and mainland Europe.

We have been building up a library of real fire case studies over

the years including the following independent fire investigations by

Tenos, a leading fire engineering consultancy with global reach,

based in the UK:

■ Wharfedale Hospital, UK;

■ Spider Transport, Ireland;

■ Crude Oil Pool Fire, Netherlands;

■ Clifton Comprehensive School, UK;

■ Food Preparation Facility, Heathrow Airport, UK;

■ Suffolk Food Hall, UK;

■ RA Wood Adhesives, UK;

■ Furniture Retail Warehouse, Presov, Slovakia.

These case studies cover the performance of various Kingspan PIR

panel systems in different applications including an external arson

attack. We have published every single case study that we have

had done on our panel systems with the exception of those that

the client has asked to remain confidential. In every case, the PIR

core panels have been found to have performed very well with no

evidence of contribution to fire spread.

Overall Conclusions■ PIR cores charred in the immediate vicinity of fire.

■ Fires were not propagated within the PIR core.

■ PIR panels did not char significantly outside of the area of the main fire.

■ Dominant influence on fire severity was the contents of the building – fire severity not significantly influenced by the PIR panel.

■ No evidence to indicate that PIR panels increased the risk of fire spread.

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KS600/900/1000 AWP ECOsafe 0.53 Ecopoints

Sustainability is firmly at the heart of Kingspan’s approach.

Kingspan’s sustainability vision is “to be a global leader in

sustainable business and establish a leading position in providing

sustainable, renewable and affordable best practice solutions for

the construction sector.”

We don’t just manufacture and supply sustainable products,

we also aim to operate within a sustainable business.

Sustainable Business ModelApproximately 20-25% of the steel used in Kingspan insulated

panels in Europe is recycled. Currently, core waste is recycled back

into the manufacturing process at our site in Ireland, and systems

and methodologies for responsibly dealing with waste insulation are

in place at the other manufacturing sites. All our sites in the UK are

zero waste to landfill.

Kingspan Insulated Panels has attained ISO 14001 for its sites

in the UK and Ireland. All manufacturing sites have achieved

BS EN ISO 9001 and the majority also have OHSAS / ISO 18001.

All key suppliers are either working towards ISO 9001 / 14001 and

OHSAS 18001, or have already achieved it.

In 2012, Kingspan Insulated Panels became the first manufacturer

of insulated metal cladding systems to be certified to the

prestigious Carbon Trust Standard, which is designed to provide a

robust, objective analysis of a company’s carbon emissions.

In 2011, Kingspan Group embarked on a Net-Zero initiative.

The target is to have all Kingspan facilities running on renewable

power by 2020, with an interim target of achieving 50% by 2016.

The achievement is being prioritised at Holywell and Sherburn, UK,

which are the largest sites. There are already small-scale renewable

energy systems in place, including solar thermal hot water, wind

and a large scale photovoltaic array, commissioned in 2011, that is

currently delivering over 300,000kWh per annum.

A new energy performance contract is also in place at Holywell;

partly funded by the UK Green Investment Bank and costing over

£700,000, and is currently saving 1,130,000kWh of electricity use

per annum.

Kingspan Insulated Panels has recently achieved ISO 50001

Energy Management Certification for its Holywell site, in recognition

of the continual improvement of energy performance.

Sustainable Products At Kingspan Insulated Panels, we provide both materials and

services that can help a project to be more cost effective,

sustainable and gain higher ratings in the different environmental

assessment methods.

In 2007, Kingspan was the first insulated panel manufacturer to

put its key roof and wall panel products through a formal and

independently assessed Life Cycle Analysis (LCA) by the Building

Research Establishment and achieved a top A+ rating according to

the Green Guide to Specification. These ratings were reconfirmed

in 2010 and are currently being reassessed in combination with

plans to certify a larger part of our product range.

Kingspan Insulated Panels’ full range of products can make

a significant contribution to achieve higher ratings in building

certification methodologies such as BREEAM and LEED.

* Low Pitched Roof: KS1000 RW panel with ECOsafe insulation core manufactured at Holywell. Supported on cold rolled steel purlins and structural sections. Steel facings; generic organic coatings. Insulation 120mm core thickness.

† External Wall: KS1000 RW panel with ECOsafe insulation core manufactured at Holywell vertically laid. Supported on cold rolled steel rails. Steel facings; generic organic coatings. Insulation 70mm core thickness. KS600/900/1000 AWP Panel with ECOsafe PIR insulation core manufactured at Holywell horizontally laid. Supported on cold rolled steel rails and structural frame. Steel facings; generic organic coatings. Insulation 80mm core thickness.

A+ A B C D E

Commercial Cradle to Grave Diagrams (LCA)

Best Performing Roof Specifications

Worst Performing

Roof Specifications

High Performing Specifications Poor Performing Specifications

A+ A B C D E

Worst Performing

Wall Specifications

High Performing Specifications Poor Performing Specifications

Roof Specification*

Wall Specification†

Best Performing Wall Specifications

Kingspan KS1000 RW ECOsafe 0.47 Ecopoints

Kingspan KS1000 RW ECOsafe 0.47 Ecopoints

Sustainability

Overview

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A recent analysis has shown that Kingspan Insulated Panels’ products can contribute directly up to 28% of the BREEAM credits, and towards up to 27 points of the 110 points available within the LEED accreditation.

BREEAM (Building Research Establishment Environmental

Assessment Method) is the world’s leading environmental

assessment method.

BREEAM is divided into 10 categories, each carrying different

scores.

LEED V4 (Leadership in Energy and Environmental Design)

is the world’s second most widely adopted environmental

assessment method.

LEED is divided into 9 categories, each carrying different scores.

Kingspan Insulated Panels’ products can help achieve credits in

the following categories:

Materials

■ Green Guide A+ Rating.

■ Compliance with ISO 14001 demonstrating that products

contain responsibly sourced materials.

■ Environmental Profiling by the Building Research Establishment

(BRE) for certain products.

Energy

■ Reduction of carbon emissions and energy consumption.

■ Photovoltaic systems.

Health and Wellbeing

■ Free from Volatile Organic Compounds (VOCs) emissions.

■ Daylighting solutions.

■ High performance acoustic solutions and advice.

Waste

■ Pallets, plastic packaging etc. collected on site after delivery,

helping reduce waste on site during construction.

Pollution

■ Reduction of NOx emissions from buildings.

■ Gutter / rainwater design calculations.

Innovation

■ Various innovation credits particularly in the ‘Energy’ category.

An additional 10% is awarded to innovation.

Kingspan Insulated Panels’ products can help achieve credits in

the following categories:

Materials & Resources

■ 100% reusable.

■ Pallets, plastic packaging etc. collected on site after delivery,

helping reduce waste on site during construction.

■ Insulated panels typically contain 14.5% to 17.5% recycled

content.■ Approved environmental profiling available for most products.

Energy & Atmosphere

■ Reduction of carbon emissions and energy consumption.

■ Photovoltaic systems.

Indoor Environmental Quality

■ Free from Volatile Organic Compounds (VOCs) emissions.

■ Daylighting solutions.

■ High performance acoustic solutions and advice.

Sustainable Sites

■ Envelope solutions with high solar reflective coatings.

■ Gutter / rainwater design calculations.

Innovation

■ LEED Accredited Professional (LEED AP) working in the

business.

■ Products eligible for innovation on a project specific basis.

Management 12%

Health & Wellbeing

15%

Sustainable Sites 10 pts

Water Efficiency

11 pts

Energy & Atmosphere

33 pts

Energy 19% Indoor

Environmental Quality 16 pts

Water 6%

Integrative Process 1 pt

Materials & Resources 13 pts

Location & Transportation 16 pts

Innovation 6 pts

Regional Priority 4 pts

Transport 8%

Materials 12.5%

Waste 7.5%

Land Use & Ecology 10%

Pollution 10%

Sustainability

Environmental Methodologies

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Geographical location

Building orientation

Building envelope

Demands (different zones)

Cooling system

Auxillary(fans, pumps,

etc)

Heating system

Lighting design

Hot water system

Low / zero carbon

technologies

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Cost Optimal Energy Saving Building Solutions

Introduction

With the ever increasing demand for sustainable buildings and building methods, it is becoming essential to take into consideration what the options are at an early stage of the project.

For over 40 years, we at Kingspan Insulated Panels have pushed

the boundaries of the building envelope, creating the world’s most

advanced high performance systems.

Through our knowledge, and innovation and world-class technical

expertise, we can provide future-proofed Cost Optimal Energy

Saving Building Solutions to help architects and design teams

realise affordable, energy efficient and sustainable buildings.

Why do we need Cost Optimal Energy Saving Building Solutions?The UK needs Cost Optimal Energy Saving Buildings to minimise

the financial impact of rising fuel costs in buildings, therefore it is

essential to reduce lifetime operational costs.

With a holistic building design that concentrates on the design

of the whole building, rather than just focusing on a specific area

such as the building envelope only, it is possible to design more

accurately, more efficiently and at optimum cost. For example,

enhancing the building envelope provides the opportunity to

downsize internal building services, thereby often reducing

the capital cost for the whole building when costs associated to

the reduced plant size exceed the costs associated to the

enhanced envelope.

Holistic Building Design Inputs

What are Cost Optimal Energy Saving Building Solutions?Building designs that reduce both whole building capital

cost and lifecycle operational cost.

Buildings designed with Cost Optimal Energy Saving Building

Solutions provide many compelling advantages to the different

property stakeholders; they consume less energy, they emit less

carbon dioxide and they are environmentally responsible over their

lifetime, but the perception is that these types of buildings carry

substantial capital cost premiums.

Kingspan Cost Optimal Energy Saving Building Solutions can

deliver minimum capital and lifetime operation costs for a building.

Kingspan Cost Optimal Energy Saving Building Solutions can offer:

■ Less Capital Cost: Kingspan has proven that the integration of

an enhanced building envelope, with a holistic design approach

that identifies the most cost-effective whole building specification,

often results in a reduction in capital cost.

■ Higher Return on Investment: Cost Optimal Energy Saving

Building Solutions that have a capital cost uplift provide significant

operational cost reductions and offer rapid return on investment.

■ Lifetime Operational Cost Savings: Cost Optimal Energy

Saving Building Solutions feature envelope systems that

maintain their thermal performance over time, limiting the

occupiers’ exposure to escalating operating costs over the

lifetime of the building.

■ Future-proofed Buildings: Cost Optimal Energy Saving Building

Solutions drive higher rental income, maximise occupancy levels,

reduce operating costs, enhance asset value and minimise the

risk of rising fuel costs to provide ‘future-proofed’ buildings.

■ Enhanced BREEAM/LEED Ratings: Additional BREEAM

/ LEED credits can be achieved, enhancing green building

credentials and providing market differentiation.

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Exemplar Case Studies

Kingspan Insulated Panels has carried out extensive research in conjunction with AECOM, a world leading building design consultancy, to identify the positive impact of more efficient building envelopes for buildings in various parts of the UK.

Each scenario was calculated using three starting building fabric

standards: backstop, notional and enhanced.

■ Backstop: Less Insulation

Roof = 0.25W/m2K / Wall = 0.35W/m2K

■ Notional: Medium Insulation


■ Enhanced: More Insulation


Results are dependent on various parameters such as building

type, location, orientation, etc.

Having applied an envelope, a building specification is assigned

based on cost-effectiveness (applying the most cost-effective

changes first) to develop the capital cost model.

Lifetime operational costs are then calculated. It is then possible to

recognise financial benefits of various building specifications over

others in terms of Net Present Value (NPV), Return on Investment

(ROI) and Internal Rate of Return (IRR).

Return on Investment (ROI) is a performance measure used

to evaluate the efficiency of an investment, or to compare the

efficiency of a number of different investments. To calculate ROI,

the benefit (return) of an investment (net of initial cost of investment)

is divided by the cost of the investment; the result is expressed as

a percentage or a ratio.

Net Present Value (NPV) is the difference between the present

value of cash inflows and the present value of cash outflows.

NPV is used in capital budgeting to analyse the profitability of an

investment or project.

Internal Rate of Return (IRR) is the discount rate often used in

capital budgeting that makes the net present value of all cash flows

from a particular project equal to zero. Generally speaking,

the higher a project’s internal rate of return, the more desirable

it is to undertake the project. As such, IRR can be used to rank

several prospective projects a firm is considering. Assuming all

other factors are equal among the various projects, the project

with the highest IRR would probably be considered the best and

undertaken first.

For further information see: http://www.kingspanpanels.co.uk/why-kingspan/value-proposition/

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We have now entered into an era of energy efficiency and financial returns, where energy saving buildings are designed, constructed, operated and maintained with minimal cost.

Energy efficiency must always be addressed before considering

renewable energy. In order to achieve a cost optimal energy saving

building design it is essential that annual energy consumption is

minimised before incorporating low or zero carbon technologies.

EnvelopeFirst & Optimised Building Services

The first step, EnvelopeFirst & Optimised Building Services,

optimises the insulation, airtightness, heat loss / gain and daylight

design of the building envelope for its intended life, whilst ensuring

the building’s services are geared to energy efficient operation.

It is of utmost importance that the building envelope is appropriate

before embarking on other energy efficient measures as the

building envelope tends to last the life of the building. It is

mandatory to get the design correct to ensure low operational

cost for the entire lifetime of the building.

Route to Net-Zero Energy Buildings

“ By applying Kingspan’s three-step process of EnvelopeFirst & Optimised Building Services, Insulate & Generate and Net-Zero Energy Buildings, it is possible to achieve a Cost Optimal Energy Saving Building Solution.”

STEP

1

The envelope must offer thermal performance suitable to the

local climate but it is not just the building envelope that must be

considered at this stage, it is important to take a holistic approach

to the energy efficiency of internal plant. Important elements such

as a building’s daylighting design must always be carefully

considered, taking location and climate into account. Kingspan’s

daylighting systems can be incorporated into building designs to

further decrease energy consumption, by reducing the need for

electric lighting.

Taking a holistic approach, the envelope and internal heating

and cooling system should be designed simultaneously while

always considering cost. The size of the heating and cooling

system depends very much on the building envelope and it has

been found that improving the efficiency of the building envelope

reduces the size of internal systems and hence reduces their cost.

This also results in heating / cooling energy consumption reduction.

This approach often results in a lower capital cost for the building

envelope and heating / cooling system combined.

Energy efficient internal building services with intelligent controls

should also be included at this stage. Kingspan Insulated Panels’

building envelope products and solutions provide enhanced

thermal conductivity with low air permeability to ensure thermal

performance robustness throughout the building’s lifecycle.

Our wide range of Kingspan roof, wall and façade insulated panel

systems, including daylighting, come in various colours and

finishes to suit any design requirement.

Building envelope optimisation plus building services geared to efficient operations.

Step 1EnvelopeFirst & Optimised Building Services

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Route to Net-Zero Energy Buildings

“ Kingspan provides global, sustainable, energy saving building solutions for all sectors.”

Insulate & Generate - Integrated LZC Technologies

The second step is called ‘Insulate & Generate’. At this stage,

additional enhancements to the building fabric and / or internal

duct / pipework are introduced and low or zero carbon technology

systems are added to further reduce the overall energy footprint.

Low or zero carbon technologies such as Kingspan Roof Mounted

PV Systems are perfectly suited to help reduce energy bills for

buildings with large roof space.

Likewise, Kingspan Sol-Air, a thermal air heating insulated panel

system that channels passive solar heat gain into the heating

system hence reducing its energy consumption, is perfectly suited

for buildings with fresh air requirements. Other buildings may

require different solutions, including solar thermal, wind and even

heat pump technologies, all of which are available from one of

Kinspan’s other divisions.

The energy saving solutions selected at this stage depend on a

number of variables, including cost effectiveness, building type,

internal demands, orientation, geographical location and climate.

Kingspan Energy, a sub-division of Kingspan Insulated Panels,

offers businesses and building owners the opportunity to maximise

the use of the roof space thus reducing their energy costs and

enhancing the value of their property without the need for any

upfront capital outlay. These systems are guaranteed for 25 years

with lifetime monitoring and maintenance.

Net-Zero Energy Buildings

The final step is called Net-Zero Energy Buildings (NZEBs).

The purpose of this stage is to ensure that the overall annual

performance of the building balances out. This usually involves

enhancing the renewable energy producing technologies

incorporated in the building, and may require investment in off-site

energy saving schemes called ‘allowable solutions’ in the UK.

Having applied the steps above to reach a given target, it is

necessary to calculate the lifetime operational cost by incorporating

the cost associated with rising fuel costs and replacement of

internal plant (keeping in mind an improved fabric will reduce

the cost of internal plant). If the process is completed to

reach different carbon targets, it is then possible to calculate a

Return on Investment (ROI), Net Present Value (NPV) and Internal

Rate of Return (IRR).

Backed by over 40 years of technical experience, rooted in

customer service, and steeped in industry knowledge, we are

leading the way on the journey towards a collective sustainable

future, and are perfectly placed to support customers, the industry

and society as a whole as we all progress towards a true net-zero

energy future.

STEP

2STEP

3

EnvelopeFirst & Optimised Building Services plus integrated low or zero carbon technologies.

Insulate & Generate plus renewable energy enhancements & / or off-site energy saving schemes.

Step 2Insulate & Generate

Step 3Net-Zero Energy Buildings

Intr

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A unique high performance standing seam insulated roof panel system offering premium aesthetic and that is zipped on-site to create a weathertight solution.

Sta

ndin

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St. Thomas Primary School, Swansea, UK



KingZip IP is a unique insulated standing seam roof panel, which gives a secret-fix appearance unrivalled in the composite panel market. The panel can be used on roofs with pitches of 1.5º or more after deflection.

26

Product Features

Profile: Standing Seam

Fixing detail: Secret-fix appearance

Metal type: Steel and aluminium

Colours: Kingspan XL Forté (Symphony / Vivace / Crescendo), Kingspan Spectrum (Solid / Metallic / Diamond) and in Aluminium in mill finish as standard, with colours on request

Application: Pitched roofs of 1.5º or more after deflection

Lengths: From 1.8m to 25.7m

Cover width: 500mm and 1000mm

Environmental rating: May be Green Guide A+ rated, subject to project specific assessment

Fire rating: LPCB approved

Product compatibility: Integrates with Kingspan Day-Lite Upstand, Kingspan Safety solutions and Kingspan Roof Mounted PV System

Seals: Factory-applied side lap and anti-condensation tape and site-applied end lap sealants

1000mm Cover Width

KS1000 ZIP IP

500mm Cover Width

KS500 ZIP IP

65mm

Core Thickness

65mm

Core Thickness



Product Standard Temp. Hygiene High Low Fire Rating Reference Environment Control Humidity Temp. LPCB FM

KS500/1000 ZIP IP • •

Product Specifications and Accreditations

27

Oxley Park School, Milton Keynes, UKGriffen Valley School, Dublin, Ireland

KS500 ZIP IP KS1000 ZIP IP

Core Thickness (mm) 45 90 110 124 147 45 90 110 124 147

Overall Thickness (mm) 110 155 175 189 212 110 155 175 189 212

U-value (W/m2K) 0.45 0.25 0.20 0.18 0.15 0.45 0.25 0.20 0.18 0.15

Weight (kg/m2) 0.9 alu / 0.4 steel 9.1 10.9 11.7 12.3 13.2 8.3 10.1 10.9 11.4 12.3

Weight (kg/m2) 0.5 steel / 0.4 steel 11.1 12.9 13.7 14.3 15.2 10.0 11.8 12.6 13.2 14.1

The U-values have been calculated using the method required by the appropriate National Building Regulations.

Dimensions, Weight and Thermal Performance

Sta

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29

An extensive range of high performance secret and through-fix insulated wall panel systems that can be laid vertically or horizontally, and roof panels systems that are suitable for any pitched or flat roof applications; all come in a wide range of colours, profiles and textures.

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Trapezoidal Roof is a through-fix, trapezoidal-profiled insulated roof panel, which can be used for building applications with roof pitches of 4°or more after deflection.

Product Features

Profile: Trapezoidal

Fixing detail: Through-fix

Metal type: Steel

Colours: Kingspan XL Forté (Symphony / Vivace / Crescendo) and Kingspan Spectrum (Solid / Metallic / Diamond)

Application: Pitched roofs of 4° or more after deflection

Lengths: KS1000 RW: From 1.8m to 29m KS2000 RW: From 5m to 20m


Environmental rating: Green Guide A+ rating as per the BRE Global “The Green Guide to Specification”, Green Guide 2008 ratings (KS1000 RW only)

Fire rating: LPCB, FM approved (KS1000 RW only)

Product compatibility: Integrates with Kingspan Day-Lite Trapezoidal & Upstand, Kingspan Safety solutions and Kingspan Roof Mounted PV System

Seals: Optional factory-applied side and end lap weather seals

Harbourgate, Portsmouth, UKLeongatha Specialist School, Victoria, Australia

30



U-value (W/m2K) 0.46 0.38 0.35 0.30 0.25 0.20 0.18 0.16 0.15 0.14





KS1000 RW • KS2000 RW • •

Contact Kingspan Quotes or Technical team.




Paraparaumu College, Wellington, NZ

31

1000mm Cover Width

35

30.5

Core Thickness

Core Thickness

2000mm Cover Width

30.5

35

333.3mm

KS1000 RW

KS2000 RW

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Lo-Pitch KS1000 LP

Lo-Pitch is a secret-fix, shallow-profiled roof insulated panel with raised side joints. This system is ideal for all applications where the roof pitch is 1.5º or more after deflection.

Product Features

Profile: Upstand profile along panel side joint with minor profiles across the panel width

Fixing detail: Secret-fix appearance created by elevated and capped fasteners clipped on site

Metal type: Steel


Application: Pitched roofs of 1.5º or more after deflection

Lengths: From 1.8m to 29m

Cover width: 1000mm


Fire rating: LPCB, FM approved


Seals: Factory-applied anti-condensation tape to both sides and site-applied end lap sealant

Hotel Kilkenny, Kilkenny, Ireland

32

Opus Business Park, Peterborough, UK


KS1000 LP •


Manningham Mills, Bradford, UK


Lo-Pitch KS1000 LP

33

1000mm Cover Width

35mm

Core Thickness

KS1000 LP

Core Thickness (mm) 45 60 80 100 115

Overall Thickness (mm) 80 95 115 135 150

U-value (W/m2K) 0.46 0.31 0.25 0.21 0.18

Weight (kg/m2) 0.5 steel / 0.4 steel 9.7 10.3 11.1 11.9 12.5


Dimensions, Weight and Thermal PerformanceIn

sula

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& W

all P

anel

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Curved Roof is a secret-fix, shallow-profiled roof insulated panel with raised side joints. This system is ideal for curved roofs with a minimum radius of 150m.

34

Yealands Estate, New Zealand

Product Features

Profile: Upstand profile along panel side joint with minor profiles across the panel width


Metal type: Steel


Application: Curved roofs with a minimum radius of 150m


Cover width: 1000mm



Product compatibility: Integrates with Kingspan Safety solutions and Kingspan Roof Mounted PV System

Seals: Factory applied anti-condensation tape on both sides and site-applied end lap sealant



U-value (W/m2K) 0.46 0.31 0.25 0.21 0.18

Weight (kg/m2) 0.5 steel / 0.4 steel 9.7 10.3 11.1 11.9 12.5



KS1000 CR • •




35

KS1000 CR


Blue Planet Distribution Centre, Chatterley Valley, UK

1000mm Cover Width

35mm

Core Thickness

Imag

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and

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Land Rover Dealership, Knutsford, UK



Trapezoidal Secret-Fix DR is ideal for all applications where the roof pitch is 1.5º or more after deflection, while Trapezoidal Secret-Fix DRC is suitable for curved roofs with a minimum radius of 150m.

Product Features



Metal type: Steel


Application: Pitched roofs of 1.5º or more after deflection and curved roofs with a minimum radius of 150m


Cover width: 1000mm





36




37


Core Thickness (mm) 40 50 60 80 100 115

Overall Thickness (mm) 75 85 95 115 135 150

U-value (W/m2K) 0.46 0.38 0.31 0.25 0.21 0.18

Weight (kg/m2) 0.5 steel / 0.4 steel 10.0 10.5 10.9 11.8 12.7 13.4



KS1000 DR/ DRC • •



1000mm Cover Width

333.3mm

KS1000 DR/DRC

Core Thickness

35mm

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Slate & Tile Support KS1000/2000 TS

Slate & Tile Support is an advanced insulated roof panel system that has been designed to support either slates or tiles. The system provides all of the advantages of insulated panel technology with the aesthetic appeal of a traditional vernacular roof finish. A wide range of slates and tiles can be installed in conjunction with the system.

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Sacred Hearts & St Benedicts School, Redcar, UKAbbots Park, St Albans, UK

Product Features



Metal type: Steel

Colours: Refer to tile manufacturer. The insulated panels is available in any Kingspan XL Forté colour

Application: For minimum roof pitches consult with slate/tile manufacturer




Fire rating: LPCB approved (limited to a maximum tile weight of 54kg/m²)

Product compatibility: Integrates with Kingspan Safepro2 Safety solution and Kingspan Roof Mounted PV System




U-value (W/m2K) 0.46 0.38 0.35 0.30 0.25 0.20 0.18 0.16 0.15 0.14




KS1000 TS • •KS2000 TS • •




Slate & Tile Support KS1000/2000 TS

39

Holywell Hospital, Holywell, UK

KS1000 TS

KS2000 TS

1000mm Cover Width

35

30.5

Core Thickness

Core Thickness

2000mm Cover Width

30.5

35

333.3mm

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Roof Tile KS1000 RT

40

The Oaks Golf Club, Wykeham, North Yorkshire, UK

Roof Tile looks like a traditional pantile roof but is a modern Kingspan insulated panel with a shaped exterior.

The insulation is built-in and can be used for any commercial building with a roof pitch of 12° or more after deflection. The traditional look hides a sophisticated system that is easy to install and complies with all contemporary building standards.

Product Features

Profile: Pantile effect


Metal type: Steel

Colours: Kingspan XL Forté Symphony (Anthracite only) and Crescendo (Copper Beech only), and Kingspan Destral



Cover width: 1000mm



Product compatibility: Integrates with Kingspan Day-Lite Upstand and Kingspan Saferidge Safety solution

Seals: Site-applied side lap sealants

EBL Offices, Runcorn, UKCo-op Supermarket, Widnes, UK

Core Thickness (mm) 45 60 80 100

Overall Thickness (mm) 85 100 120 140

U-value (W/m2K) 0.45 0.32 0.25 0.20

Weight (kg/m2) 0.5 steel / 0.4 steel 10.7 11.3 12.2 13.1



KS1000 RT • •




Roof Tile KS1000 RT

41

1000mm Cover Width

Core Thickness

KS1000 RT

200mm

40mm

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Sinusoidal KS1000 SRW

42

Berghorst Farm Shed, Dronten, Netherlands

Sinusoidal is a through-fix sinusoidal profiled insulated roof panel which can be used for building applications with roof pitches of 4o or more after deflection.

Product Features

Profile: Sinusoidal


Metal type: Steel




Cover width: 1000mm



Product compatibility: Integrates with Kingspan Safety solutions and Kingspan Roof Mounted PV System; rooflight solution is available

Seals: Site-applied side and end lap sealants

Core Thickness (mm) 40 60 80

Overall Thickness (mm) 70 90 110

U-value (W/m2K) 0.46 0.32 0.25

Weight (kg/m2) 0.5 steel / 0.4 steel 10.3 11.3 12.0



KS1000 SRW • •




Sinusoidal KS1000 SRW

43

KS1000 SRW

1000mm Cover Width

Core Thickness

167mm

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Topdek KS1000 TD

Topdek is a single component, factory pre-engineered roof deck, comprising a high performance single-ply PVC / TPE membrane with insulation and a trapezoidal steel deck, that can eliminate the need for valley-hip and boundary wall gutters. It is suitable for flat and pitched roofs above 1:80 (0.72º) after deflection, as well as curved roof applications with a convex curve (45m radius) and concave curve (50m radius).

Sanvey Gate Apartments, Leicester, UK (with standing seam option)

Product Features

Profile: Flat single-ply PVC / TPE membrane, with optional standing seam aesthetic


Metal type: N/A

Colours: Membranes

Application: Flat and pitched roofs above 1:80 (0.72º) after deflection, and curved roof with a convex curve (45m radius) and concave curve (50m radius)


Cover width: 1000mm



Product compatibility: Integrates with Kingspan Safety solutions and Kingspan Roof Mounted PV System and is compatible with common lighting solutions such as dome, pyramid and atrium

Type of membrane: PVC (Polyvinyl Chloride) / TPE (Thermoplastic Elastomer)

44

Captains Club Hotel, Christchurch, UK


KS1000 TD • •



Topdek KS1000 TD

1000mm Cover Width60mm

38mm

Core Thickness

KS1000 TD



U-value (W/m2K) 0.48 0.25 0.20 0.18 0.15

Weight (kg/m2) 0.5mm deck 9.0 10.5 11.3 11.7 12.5



45

200mm

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Architectural Wall Panels / Longspan Range

46

Abertay University, Dundee, UK

Architectural Wall Panels (AWP) and Longspan (same profile as AWP, but with a greater spanning capability) are secret-fix wall panel systems that offer unprecedented freedom of design and top-of-the-range performance to architects.

The products come in 11 distinct profiles, allowing architects to look beyond traditional insulated panel designs to create buildings with more inspiring façades within the same cost bracket.

Product Features

Profile: Curvewall, Convex, Euro-Box, Flat, Flat-Stucco, Louvre, Mini-Micro, Micro-Rib, Plank, Tramline, Wave

Fixing detail: Secret-fix

Metal type: Steel

Colours: Kingspan XL Forté (Symphony / Vivace / Crescendo), Kingspan Spectrum (Solid / Metallic / Diamond), Kingspan Altaris and Kingspan Textured. Curvewall in Kingspan Spectrum Metallic (Silver only). Louvre in Kingspan XL Forté Symphony (Goosewing Grey / Bottle Green only) and Kingspan Spectrum Solid and Metallic (Onyx / Silver / Obsidian only). Please note, Flat is only available in Kingspan XL Forté and Flat-Stucco is only available in Kingspan Spectrum

Application: Suitable for vertical or horizontal applications

Lengths: Lengths from 1.8m up to 17m

Cover width: From 600mm to 1000mm, with increments as low as 1mm (subject to minimum order requirements)

Spanning capability: Longspan – up to 8.2m, frame to frame

Environmental rating: Green Guide A+ rating as per the BRE Global “The Green Guide to Specification”, Green Guide 2008 ratings (applies to AWP CX, EB, FL, MM, MR and WV, in 600mm, 900mm and 1000mm cover widths only)

Fire rating: LPCB*, FM approved (AWP 900mm and 1000mm cover widths only)

Product compatibility: All profiles integrate with each other, as well as with Optimo and Kingspan Day-Lite Architectural (AWP only)

Preformed corners Panels can be curved on the length or and panels: width, corners can be cranked or mitred

depending on profile

Seals: Factory-applied side weather seal

* Longspan panels are only LPCB approved. Please contact Kingspan Technical Services for further information.

Cover Width

Core Thickness


Architectural Wall Panels / Longspan Range

47

Profiles

WaveKS600-1000 WV

PlankKS600-1000 PL

CurvewallKS1000 CW

LouvreKS1000 LV

TramlineKS1000 TL

Micro-Rib KS600-1000 MR

Euro-BoxKS600-1000 EB

FlatKS600-1000 FL

Flat-StuccoKS600-1000 FL-S

Mini-MicroKS600-1000 MM

ConvexKS600-1000 CX


KS600–1000 MR/EB/FL/FL-S/MM CX/WV/PL & KS1000 TL/CW/LV* •

KS600–1000 LONGSPANMR/EB/FL/FL-S/MM CX/WV/PL & KS1000 TL/CW/LV* • •


AWP† AWP & Longspan†

Core Thickness (mm) 45 60 70 80 100 120 140** 150

U-value (W/m2K) 0.52 0.35 0.30 0.26 0.21 0.18 0.15 0.14

Weight (kg/m2) 0.5 steel / 0.4 steel (AWP) 9.7 10.3 10.7 11.1 11.9 12.7 13.5 13.9

Weight (kg/m²) 0.63 / 0.63 Steel (Longspan) – – – 14.2 15.0 15.8 16.6 17.0

AWP Curvewall AWP & Longspan Curvewall

U-value (W/m2K) 0.43 0.29 0.26 0.23 0.19 0.16 0.14 –

Weight (kg/m2) 0.5 steel / 0.4 steel (AWP) 11.8 12.4 12.8 13.2 14.0 14.8 15.6 –

Weight (kg/m²) 0.63 / 0.63 Steel (Longspan) – – – 15.1 15.9 16.7 17.5 –

AWP Louvre AWP & Longspan Louvre

U-value (W/m2K) 0.49 0.33 0.28 0.25 0.20 0.17 0.15 –

Weight (kg/m2) 0.5 steel / 0.4 steel (AWP) 12.4 13.0 13.4 13.8 14.6 15.4 16.2 –

Weight (kg/m²) 0.63 / 0.63 Steel (Longspan) – – – 15.7 16.5 17.3 18.1 –

* Tramline, Curvewall and Louvre are only available in 1000mm cover widths.** Please check minimum order quantities for Curvewall in 140mm thickness with the Kingspan Quotations Department.† All profiles except Curvewall and Louvre.The U-values have been calculated using the method required by the appropriate National Building Regulations.


Please note that the product codes shown above are for AWP only. Longspan product codes are the same as AWP, but with the inclusion of ‘LONGSPAN’ before the profile code e.g. KS600-1000 LONGSPANMR.

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Product Features

Profile: Flat


Metal type: Steel

Colours: Kingspan Spectrum (Solid / Metallic / Diamond) and Kingspan Altaris

Application: Suitable for vertical or horizontal application


Cover width: From 600mm to 1000mm, with increments as low as 1mm (subject to minimum order requirements)

Environmental rating: Green Guide A+ rating as per the BRE Global “The Green Guide to Specification”, Green Guide 2008 ratings (applies to 600mm, 900mm and 1000mm cover widths only)

Fire rating: LPCB, FM approved (900mm and 1000mm cover widths only)

Product compatibility: Integrates with AWP, as well as with Kingspan Day-Lite Architectural

Preformed corners Panels can be curved on the length or and panels: width and corners can be cranked

Seals: Factory-applied side weather seal



Optimo represents a dramatic breakthrough in pre-engineered insulated wall panels, delivering a clean, smooth and aesthetically appealing modern solution. The system has a hidden joint detail which conceals fasteners from view and is available in various widths to suit any design.

48

Hastings Court House, Hastings, NZ

Core Thickness (mm) 45 60 70 80 100 120 140 150

U-value (W/m2K) 0.52 0.35 0.30 0.26 0.21 0.18 0.15 0.14

Weight (kg/m2) 0.63 steel / 0.4 steel 10.9 11.5 11.9 12.3 13.1 13.9 14.7 15.1



KS600–1000 Optimo •

Beva Investments, UKMill Street Student Accommodation, Leeds, UK





49

KS600-1000 Optimo600mm – 1000mm Cover Widths

Core T hickness

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Brookfield Park, Doncaster, UK



50

Trapezoidal Wall is a through-fix, trapezoidal-profiled insulated wall panel. It is available in 1000mm and 2000mm widths and in lengths of up to 29m (depending on width), allowing for fast track and cost effective installation.

Product Features



Metal type: Steel



Lengths: KS1000 RW: From 1.8m to 29m KS2000 RW: Lengths up to 20m


Environmental rating: Green Guide A+ rating as per the BRE Global “The Green Guide to Specification”, Green Guide 2008 ratings (KS1000 RW only)

Fire rating: LPCB, FM approved (KS1000 RW only)

Product compatibility: Integrates with Kingspan Day-Lite Trapezoidal

Preformed corners Panels can be mitred internally and and panels: externally, for horizontally laid panels only


Arigna Coalmine, Co. Roscommon, Ireland


KS1000 RW • KS2000 RW • •

Contact Kingspan Quotes or Technical team.




51



U-value (W/m2K) 0.46 0.38 0.35 0.30 0.25 0.20 0.18 0.16 0.15 0.14




1000mm Cover Width

35

30.5

Core Thickness

Core Thickness

2000mm Cover Width

30.5

35

333.3mm

KS1000 RW

KS2000 RW

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Trapezoidal Secret-Fix KS1000 DR

Sainsburys, UK

52

Product Features



Metal type: Steel


Application: Vertical application


Cover width: 1000mm




Trapezoidal Secret-Fix is a wall panel that has been specifically designed for vertical applications. The secret-fix appearance is achieved through the insertion of a colour matching push on cap onto the panel joint.


Trapezoidal Secret-Fix KS1000 DR

Sainsburys, UK

53

Core Thickness (mm) 40 50 60 80 100 115

Overall Thickness (mm) 75 85 95 115 135 150

U-value (W/m2K) 0.46 0.38 0.31 0.25 0.21 0.18

Weight (kg/m2) 0.5 steel / 0.4 steel 10.0 10.5 10.9 11.8 12.7 13.4



KS1000 DR •



KS1000 DR1000mm Cover Width

333.3mm

Core Thickness

35mm

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Five Crown/Box Profile KS1000 FC

54

Cumbrian Sea Foods, Seaham, UK

Five Crown / Box Profile is a through-fix recurring box profile insulated wall panel, that integrates seamlessly with Sol-Air, the intelligent solar air heating insulated panel system.

Product Features

Profile: Five Crown / Box Profile


Metal type: Steel

Colours: Kingspan XL Forté Symphony (Goosewing Grey / Merlin Grey / Anthracite only) and Kingspan Spectrum Metallic (Silver only)

Application: Suitable for vertical and horizontal application


Cover width: 1000mm



Product compatibility: Integrates seamlessly with Sol-Air

Seals: Site-applied side and end lap sealant

Core Thickness (mm) 34 100

Overall Thickness (mm) 72 138

U-value (W/m2K) 0.48 0.19

Weight (kg/m2) 0.5 steel / 0.4 steel 10.2 12.9



KS1000 FC • •

Newbridge Warehouse, Edinburgh, UK Cumbrian Sea Foods, Seaham, UK




Five Crown/Box Profile KS1000 FC

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KS1000 FC

1000mm Cover Width

200mm 54mm

95mm

38mm

Core Thickness

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Sol-Air KS1000 SA

Asda, Bristol, UK

56

Sol-Air is a simple and intelligent solar air heating insulated panel system, with a through-fix securing box profile. It fully integrates into the building envelope where the collector voids form an integral part of the insulated wall panels. Sol-Air works by absorbing incident solar radiation and converting it, through the medium of air, into heat energy.*

* Also available as perforated single skin version (Sol-Air Transpired), featuring as an additional building envelope layer.

Product Features

Profile: Five Crown


Metal type: Steel

Colours: Most efficient colour is Kingspan XL Forté Symphony Anthracite. Other colours are available on request

Application: Vertical application


Cover width: 1000mm



Product compatibility: Integrates seamlessly with Five Crown insulated wall panel

Seals: Site-applied side and end lap sealant


KS1000 SA • • •



Sol-Air KS1000 SA

57

KS1000 SA

How it works?Sun shining on the outer skin of a Sol-Air panel causes the

collector temperature to increase. This heat is transferred to the air

inside the collector void.

Low energy fans incorporated within the HVAC or building

ventilation system create a negative pressure, which draws external

air into the collector. As the air travels towards the top of the

collector void it continues to absorb heat energy before exiting at

the top of the elevation. Heated air is transferred from the collector

into the building via the HVAC system or alternatively through a

high level ventilation system.

An automatic control system with in-built temperature sensors

constantly monitors the collector supply air temperature and

modulates fan power to ensure the collector is operating to an

optimum efficiency and effectively supplementing the building

heating and ventilation needs.

Core Thickness (mm) 100

Overall Thickness (mm) 138

U-value (W/m2K) 0.25

Weight (kg/m2) 0.5 steel / 0.4 steel 12.8



Asda, Didcot, UK

1000mm Cover Width

200mm 54mm

95mm

38mm

Core Thickness

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A comprehensive range of high performance and aesthetic insulated gutters and flashings, personal and collective fall protection systems, and superior-quality natural daylighting products.

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Fab

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, Saf

ety

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ight

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So

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Fabrications, Safety & Lighting Solutions Fabrications

Extensive experience in fabrication techniques, combined with state-of-the-art production equipment, enables us to produce eye-catching and unique architectural features. From aperture vents and reveals, including window pods and service penetrations, to insulated guttering, all our products are custom designed and fabricated for each project – in various colours, module sizes and shapes.

Gutter Joint

Highline Gutter Eaves Detail

Membrane Lined Insulated GutterOur membrane lined insulated gutter is suitable for boundary wall,

valley and valley-hip gutter applications. It is available in lengths up to

8m maximum, making it fast to install. For any additional information,

please contact Kingspan Technical Services.

The system incorporates a closed-cell, LPCB certified to LPS 1181

Grade EXT-B and FM approved PIR insulation core. It is fully tested

and provides U-values of 0.35W/m2K and 0.21W/m2K for 60mm

and 100mm thicknesses respectively.

Gutter components to complete the system, including internal

and external corners, stop ends, T-sections, sumps, overflows,

weirs and downpipes are available to order.

Highline GuttersLightweight pre-coated steel guttering is available in lengths up

to 8m and is supplied in a corrosion-resistant range of finishes.

Downpipes, brackets and accessories, including unique

architectural hopper boxes, are also available to complete our

gutter system.

Gutter Design SoftwareWe provide a full gutter design package specifying all technical

data to confirm that the gutter is of a functional design.

61


■ Suitable for roof and wall applications.

■ Standard pre-coat finishes include Kingspan XL Forté,

Kingspan Spectrum, Kingspan Altaris and Kingspan Destral.

■ Polyester powder coating (PPC) finishes include Interpon D and

Syntha Pulvin. Other PPC finishes are available upon request.

■ PVC / TPE membrane-lined fabricated ancillary components are

also available, to complement our Topdek insulated roof panels.

FlashingsFrom simple functional flashings to attractive aerofoil eaves fascia

panels, our range combines functionality, performance and true

aesthetics to provide the finishing touch to any building envelope.

With a wide selection of materials, gauges and finishes available,

the possibilities for fabricated flashings are endless. Material

options include pre-coated steel, galvanised steel and aluminium

combined with a selection of insulated backings. A large range is

held in stock to facilitate immediate supply.

Available Lengths Flashings are available in lengths up to 8m as standard.

For longer lengths, or further information, please contact our

Technical Services Department.

Product Specific Benefits■ Bullnose, corner, drip, ridge and verge profiles are available.

■ Curved smoothly or precisely folded to suit any application.

■ Secret-fix joint details are also offered, providing clean

uninterrupted lines.

■ Available in lengths up to 8m.

■ Manufactured from high-quality steel and aluminium.

Other materials are available upon request.

■ A range of gauges are provided, including 0.5mm to 0.9mm

(pre-coated steel), 0.7mm to 3mm (galvanised steel) and 0.9mm

to 4mm (aluminium).

Specialist FabricationsFrom aperture units to wall panel louvres, all our specialist

fabrications products are custom designed to suit individual project

needs. The range includes:

■ Aperture units and ventilators;

■ Soffits, verges and fascias;

■ Bullnoses and feature details;

■ Soakers and upstands;

■ Plank profiles;

■ Spandrel panels;

■ Box, integrated and dummy louvres.

Louvres are manufactured to the same module depths as

insulated panels, and incorporate compatible male and female joint

extrusions to facilitate quick and efficient installation.

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Top HatsWe manufacture a range of bespoke top hats designed to

complement our insulated wall panel systems.

Our top hats provide solutions for vertical and horizontal

applications, and steel top hats are available in standard or slimline

dimensions to meet individual design requirements.

Product CompatibilityTop hats are available for Architectural Wall Panel (AWP),

Longspan, Trapezoidal Wall, Five Crown and Optimo insulated

wall panels. All top hats are suitable for vertical applications, whilst

our aluminium raised cap and rubber gasket options are also

suited to horizontal applications. Dimensions will vary depending

on the panel specification, please contact our Technical Services

Department for further information.

Available LengthsTop hats are available in lengths up to 6m. For further information,

please contact our Technical Services Department.

Product Specific Benefits■ Manufactured from high-quality steel and aluminium.

■ Available in lengths up to 6m.

■ Standard pre-cut finishes include Kingspan XL Forté, Kingspan

Spectrum, Kingspan Altaris and Kingspan Destral.

■ Polyester powder coating (PPC) finishes include Interpon D and

Syntha Pulvin. Other PPC finishes are available upon request.

■ Compatible with the majority of the range of Kingspan insulated

wall panels.

Steel Top Hat Profiles

* Standard steel top hats shown above are for AWP/Longspan and Optimo insulated panels. Top hats for Trapezoidal Wall and Five Crown insulated panels are slightly different in design and dimensions, and an additional steel top hat with raised fin detail is available for AWP Curvewall and Louvre insulated panels. Please contact our Technical Services department for panel-specific information.

No Insert(standard)*

RaisedFlush Insert(standard)*

Recessed Insert(standard)*

No Insert(slimline)

Flush Insert(slimline)

Recessed Insert(slimline)

Rubber Gasket(slimline)

Compatibility with Insulated Wall Panels (Laid Horizontally)

Trapezoidal Five Material Description / Options AWP Longspan Wall Crown Optimo

With no insert •Steel

Fitted with a recessed or flush steel insert

Steel Slimline top hat available with no insert, a flush or recessed insert, • • • •

or fitted with a rubber gasket infill

Steel Raised feature detail • • •

Aluminium Extruded top hat with a recessed aluminium insert • • •

Fitted with a flush aluminium insert or a rubber gasket infill • •

Aluminium Picture frame effect with raised vertical and horizontal • •

aluminium joint caps

EPDM Rubber Bi-modular effect with vertical and horizontal rubber gasket infills • • • •

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Preformed CornersOur range of insulated preformed corners combine insulation

continuity with aesthetic design to offer an alternative solution to

traditional corner flashings.

Preformed corners are essential to completing the overall

architectural finish of a building, and our range offers a wide

choice of bespoke products to suit individual project needs.

Options include:

■ Single-cranked / mitred;

■ Double-cranked / mitred (including chamfered and Z-shaped);

■ Triple-cranked / mitred (including column encasements); and

■ Curved.

Product CompatibilityOur preformed corners can be curved, cranked or mitred vertically

and horizontally, as well as internally and externally, to achieve a

truly bespoke solution.

Please be aware that our AWP Curvewall, AWP Louvre, Trapezoidal

Wall, Trapezoidal Secret-Fix, Five Crown and Sol-Air insulated

panels are not available in a curved option. They are mitred rather

than cranked, due to the nature of the profiles.

Available Lengths Minimum and maximum lengths, angles and radii will apply

depending on the type of corner specified. For more information,

please contact our Technical Services Department.

Product Specific Benefits■ Provide smooth panel joints for a superior architectural finish

whilst maintaining insulation continuity with the wall panels.

■ Offer a more aesthetically pleasing alternative to flashings.

■ Compatible with the entire range of Kingpsan insulated

wall panels and available in the same colour options.

■ Can be applied on the vertical or the horizontal of the

insulated panel.

Aluminium Top Hat Profiles

Rubber Gasket

Flush InsertRecessed Insert

Raised CapRubber Gasket

EPDM Rubber Profile

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Kingspan Insulated Panels HQ, Holywell, UK

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Product Features

Fixing detail: Advanced design allows efficient installation with no thermal bridging and eliminates the need for access to the underside of the roof.

Metal type: High-grade stainless steel and aluminium components.

Product compatibility: All Kingspan insulated roof panels are available with an approved height safety system. For specific product compatibility, please refer to the Kingspan Safety brochure.

Industry standards: Compliance with national and international standards – providing the highest levels of protection within regulatory requirements.

Accessories: All supplied by Kingspan – guaranteeing that correct and compatible materials are used.

Installation: Highly-evolved design offers the easiest and most efficient systems to fit.

Kingspan Insulated Panels offers a range of personal and collective fall protection systems including Safepro2, Safetraxx, Saferidge and Safeside. All these systems provide proven, effective and discreet fall protection solutions for working at height, and are the only systems that are fully tested and approved for use on our range of insulated roof panels, ensuring protection of our insulated panels guarantee.

Safety


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Safepro2 Safepro2 is an innovative personal fall protection system, designed

to protect both the worker and the roof to which the system is fixed.

Safepro2 comprises a high-strength stainless steel cable, supported

on energy-absorbing roof anchor posts.

SaferidgeSaferidge is a unique personal fall protection system which is

integrated into the ridge capping. Saferidge comprises a high-grade

precision-extruded aluminium rail, factory-fitted to a steel ridge

capping, which is a bespoke fabrication for each roof. It is designed

to dissipate fall arrest forces across a wide roof area, minimising

potential damage to the roof in a fall arrest event.

SafesideSafeside is a cost effective collective fall protection system for

flat roof or suspended ceiling applications. This flexible guard rail

system provides high levels of fall protection to the perimeter of the

roof, and is suitable for accessible areas of any size and layout.

Safetraxx Safetraxx is a robust and discreet personal fall protection system.

Safetraxx comprises a high-grade, precision-extruded, aluminium

rail, designed to be fixed in a variety of different roof locations.

Safety

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Fabrications, Safety & Lighting Solutions Lighting

Red Scar Business Park, Preston, UK

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Kingspan Day-Lite Trapezoidal is a translucent, co-extruded, multi-wall polycarbonate rooflight panel that allows high levels of natural light to flow into buildings.

Developed to complement the Trapezoidal Roof panel system,

Kingspan Day-Lite Trapezoidal is available in a range of

thicknesses, offering U-values of 1.6, 1.3 and 1.0W/m2K.

Kingspan Day-Lite Trapezoidal Plus is a premium polycarbonate

rooflight that offers a U-value of 0.8W/m2K and features a flush

fixing, resulting in an enhanced internal finish.

These products have excellent resistance to UV degradation

and age-induced loss of light transmission, resulting in significant

energy savings.

Product Features


Fixing detail: Self-drilling and tapping fixings with saddle washers (poppy red)

Non-fragility: Class B to ACR[M]001: 2014

Colours: Kingspan Day-Lite (Clear / Opal White / IR Green / IR Blue only)

Application: Suitable for roof pitches of 4° or more after deflection

Lengths: From 1.8m to 6.76m (Trapezoidal) From 1.8m to 6m (Trapezoidal Plus)

Cover width: 1000mm

Fire rating: Class 0

Product compatibility: Compatible with Trapezoidal Roof panel system

Seals: Site-applied side and end lap weather seals

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Light Solar HeatProduct Thickness U-values Weight Transmission GainReference (mm) (W/m2K) (kg/m2) (%)* Coefficient

KS1000 DLTR 1.6 20 1.6 3.3 65 0.65

KS1000 DLTR 1.3 28 1.3 4.7 53 0.53

KS1000 DLTR 1.0 36 1.0 6 36 0.41

KS1000 DLTR 0.8 To suit panel 0.8 6.23† 36 0.41† Based on an 80mm panel thickness with spacers at 1m centres.

* Based on a clear polycarbonate finish.


Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples.

Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.


Product Standard Temp. Hygiene High Low Fire Reference Environment Control Humidity Temp. Rating

KS1000 DLTR • • • • Class 0



Kingspan Day-Lite Trapezoidal, KS1000 DLTR 1.6 (U-value 1.6W/m2K)

1000mm Cover Width

1000mm Cover Width

1000mm Cover Width

1000mm Cover Width

333mm

333mm

333mm

333mm

333mm

333mm

333mm

333mm

333mm

333mm

333mm

333mm

20mm


35mm

35mm

35mm

35mm

28mm


36mm

Kingspan Day-Lite Trapezoidal Plus, KS1000 DLTR 0.8 (U-value 0.8W/m2K)

To Suit Panel Thickness

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Kingspan Day-Lite Upstand is a translucent polycarbonate rooflight that allows natural light to flow into buildings.

This factory-fitted daylighting system is a co-extruded, multi-wall

upstand rooflight offering high levels of UV resistance and a

U-value of 1.8W/m2K.

Thiepval Barracks, Lisburn, UK

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Product Features

Profile: Flat

Fixing detail: Factory fitted

Non-fragility: Class B to ACR[M]001: 2014

Colours: Kingspan Day-Lite (Clear only)

Application: Suitable for roof pitches of 1.5° or more after deflection, depending on panel specification

Lengths: Insulated panels range from 2m to 11m and polycarbonate rooflight section ranges from 1m to 5m

Cover width: 1000mm


Product compatibility: Compatible with Lo-Pitch, KingZip IP, Trapezoidal Secret-Fix, Trapezoidal Roof and Roof Tile insulated roof panels

Seals: As per roof panel


Thiepval Barracks, Lisburn, UK

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Overall Light Solar Heat Product Height Weight U-value Transmission Gain Reference (mm) (kg/m2)† (W/m2K) (%) Coefficient

Kingspan DLU 199 Variable 1.8 61 0.64† Weight is dependent upon the amount of daylighting and the panel specification, and can be calculated on an individual project basis.

The U-value has been calculated using the method required by the appropriate National Building Regulations.




KS1000 DLU • • • • Class 0



530mm

600mm

199mm

Kingspan Day-Lite Upstand, KS1000 DLU – Application with KS1000 RW

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Blue Planet, Chatterley Valley, UK

Kingspan Day-Lite Architectural is a secret-fix translucent polycarbonate wall panel that allows natural daylight into buildings, whilst maintaining thermal efficiency and aesthetic appearance.

This co-extruded, multi-wall polycarbonate wall light is available

in a wide range of colours and offers excellent interior levels of

natural light without compromising the performance of the building.

The system is suitable for use as an alternative to traditional

vertical daylighting systems without any restriction on design

options as it integrates fully with the Architectural Wall Panel (AWP)

range and Optimo panel.

Product Features

Profile: Flat

Fixing detail: Joint configuration to integrate with AWP and Optimo panels

Non-fragility: N/A

Colours: Kingspan Day-Lite



Cover width: 1000mm


Product compatibility: Compatible with the AWP range and Optimo panel

Seals: As per wall panel

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Light Solar Heat Product Thickness Weight U-value Transmission Gain Reference (mm) (kg/m2) (W/m2K) (%) Coefficient

KS1000 DLAWP Clear 38 4.7 1.3 55 0.58KS1000 DLAWP Opal White 38 4.7 1.3 50 0.55KS1000 DLAWP Blue 38 4.7 1.3 18 0.48KS1000 DLAWP Green 38 4.7 1.3 43 0.51KS1000 DLAWP Purple 38 4.7 1.3 13 0.48KS1000 DLAWP Red 38 4.7 1.3 25 0.52KS1000 DLAWP Orange 38 4.7 1.3 33 0.50KS1000 DLAWP Yellow 38 4.7 1.3 55 0.56KS1000 DLAWP IR Green 38 4.7 1.3 35 0.40KS1000 DLAWP IR Blue 38 4.7 1.3 19 0.36





KS1000 DLAWP • • • • Class 0

High performance Sport Training Centre, Christchurch, NZ




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Kingspan Day-Lite Architectural, KS1000 DLAWP

1000mm Cover Width

38mm*

* Aluminium spacers to suit panel thickness

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Kingspan Day-Lite Klick Innovative Joint

Kingspan Day-Lite Klick is a secret-fix, translucent polycarbonate wall panel that offers designers and installers a more cost-effective wall light solution, where large areas of polycarbonate cladding are required.

Kingspan Day-Lite Klick is a co-extruded, multi-wall polycarbonate

wall light offering excellent interior levels of natural light whilst

maintaining thermal efficiency and aesthetic appearance.

Featuring an innovative joint detail and extruded aluminium frame,

this flexible wall light system is designed for standalone use where

no integration with insulated panels is required. The specially-

designed frame also allows Kingspan Day-Lite Klick to integrate

with a range of building materials including insulated panels, bricks

and render.

Product Features

Profile: Flat

Fixing detail: Thermally broken aluminium extruded section for perimeter fixing or aluminium fixing bracket for intermediate fixing

Non-fragility: N/A

Colours: Kingspan Day-Lite

Application: Suitable for vertical application


Cover width: 500mm


Product compatibility: Compatible with a range of building materials including insulated panels, bricks and render

Seals: Factory-fitted to aluminium extrusion, factory-fitted barrier tapes to ends of polycarbonate

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LightProduct Thickness Weight U-value Transmission Solar HeatReference (mm) (kg/m2) (W/m2K) (%) Gain CoefficientKS500 DLKK Clear 40 4.0 1.3 59 0.64KS500 DLKK Opal White 40 4.0 1.3 50 0.57KS500 DLKK Blue 40 4.0 1.3 20 0.51KS500 DLKK Green 40 4.0 1.3 46 0.55KS500 DLKK Purple 40 4.0 1.3 15 0.54KS500 DLKK Red 40 4.0 1.3 27 0.56KS500 DLKK Orange 40 4.0 1.3 34 0.59KS500 DLKK Yellow 40 4.0 1.3 59 0.61KS500 DLKK IR Green 40 4.0 1.3 38 0.40KS500 DLKK IR Blue 40 4.0 1.3 23 0.37


The U-value has been calculated using the method required by the appropriate National Building Regulations.Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples. Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.

Kingspan Day-Lite Klick, KS500 DLKK

500mm Cover Width

40mm

GE Corporate Air Transport Facility, Newbury, New York, USA


KS500 DLKK • • • • Class 0


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Colour Range

We have an array of colour finishes for any building, ranging from striking metallic and high gloss to life-like prints and grain effects. Using robust yet sustainable materials, our colour collections are engineered to capture the perfect look for your building design.

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Colour Range

Kingspan XL FortéA range of world class protective PVC coatings with a leathergrain effect that is available in inspiring colours and provides a barrier against

the elements.

Grey White RAL 9002

WhiteRAL 9003 BS 00E55

Goosewing GreyRAL 080 70 05 BS 10A05

CamouflageRAL 110 50 10

CreamRAL 1015 BS 10C31

Willow GreenRAL 100 80 20 BS 12B17

Anthracite RAL 7016

CinnamonRAL 080 70 30 BS 08C35

Bottle GreenRAL 6007

Gull Grey RAL 240 80 05 BS 18B17

Merlin GreyRAL 180 40 05 BS 18B25

Deep BlueRAL 260 40 20

DenimRAL 5014

MushroomRAL 080 70 10 BS 10B19

Powder BlueRAL 210 80 10

Pastel BlueRAL 240 80 10

Wedgewood BlueRAL 220 50 15 BS 18C37

Olive GreenRAL 100 30 20 BS 12B27

Quartz GreyRAL 080 50 20 BS 10B23

Khaki Green RAL 100 60 20 BS 12B21

Saffron Yellow*BS 08E53

Sunflower Yellow*BS 10E55

Cornflower Blue*BS 18E53

Leaf Green*RAL 6002

Juniper Green* RAL 160 20 10 BS 12B29

Jade*BS 14C37

MidnightRAL 5008

Flame Red*BS 04E53

Slate Blue*BS 18B29

Russet Red*RAL 3013 BS 04D44

Sapphire Blue*RAL 5003

Azure Blue*RAL 220 30 25 BS 18C39

For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate colour and texture prior to specification.

* Please refer to guarantee table on page 81.

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Colour Range

Kingspan XL Forté (continued)

BlackRAL 9005 BS 00E53

Shiraz*RAL 3004

Red Brown*RAL 8012

Copper Beech*RAL 040 40 40 BS 04C39

Van Dyke Brown*RAL 8014 BS 08B29


* Please refer to guarantee table on page 81.

AutumnRAL 040 50 20

CitrineRAL 1015

PearlRAL 9010

Moonstone RAL 7035

Basalt RAL 7012

AdventuraRAL 7000

OnyxRAL 7016

Zircon RAL 5014

KyaniteRAL 5010

LazuliRAL 5002

GreenrockRAL 6003

Carnelia RAL 3009

JetRAL 9005

IoliteRAL 5011

GoldstoneRAL 2013

Kingspan Spectrum Solid

Kingspan SpectrumA range of proven smooth polyurethane coatings that delivers aesthetic brilliance and guaranteed performance in a variety of applications.

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Citroën RedRAL 3000

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Colour Range

Kingspan Spectrum Metallic

ObsidianRAL 9007

Silver RAL 9006

GraphiteRAL 9023

Greyrock KC 100

TopazKC 200

OpalKC 400

BeigestoneRAL 1035


New Kingspan Spectrum Diamond

Pearl Silver Amethyst PurpleSilver Topaz

Diamond BlackSapphire Blue

Emerald Green

Terracotta RAL 8004

Jet Black RAL 9005

Kingspan DestralMatt polyester organic coatings that are ideal for the Kingspan

Roof Tile System.

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Colour Range

New Kingspan AltarisTechnically advanced PVDF multi-layer (up to 4 layers of paint) coatings featuring colour purity, strength, resistance and stability.

This range provides unparalleled protection against environmental weathering and is available with a high gloss finish.


Champagne Metallic

Blue Metallic

Brilliant Champagne Metallic Gold Metallic

Silver Metallic

Dark Grey Metallic

Bronze Metallic

Shark Black

Brilliant Silver Metallic Grey MetallicSparkling Silver

Dark Anthracite Metallic Copper Metallic

Dark Copper Metallic

Kingspan Altaris Metallic

Oyster WhiteRAL 1013

Anthracite GreyRAL 7016

Ferrari Red

Traffic WhiteRAL 9016

Ultramarine BlueRAL 5002

Pure WhiteRAL 9010

Traffic RedRAL 3020

Stone GreyRAL 7030

Ruby RedRAL 3003

Jet BlackRAL 9005

Kingspan Altaris Solid

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Colour Range


IKO Armourplan Light Grey PVCRAL 7047

Sika-Trocal Grey PVCRAL 7047

IKO Armourplan Mid Grey PVCRAL 7046

Sika-Trocal Slate PVCRAL 7015

MembranesHigh performance polyvinyl chloride (PVC) and thermoplastic elastomer (TPE) single-ply membranes

specifically designed for roof applications and fabrications.

IKO Spectraplan Light Grey TPERAL 7035

Signal WhiteRAL 9003

PearlRAL 9010

Silver GreyRAL 7001

Merlin GreyRAL 180 40 05 BS 18B25

MustardRAL 1001

MagnoliaBS 08B15

AdventuraRAL 7000

MoonstoneRAL 7035

CreamRAL 1015 BS 10C31

Strawberry RedRAL 3018

Sky BlueRAL 5015

MushroomRAL 080 70 10 BS 10B19

Sunflower YellowBS 10E55

AutumnRAL 040 50 20

Kingspan TexturedA range of elastomeric acrylic rendered effect coatings that provides a protective weathering membrane which is extremely durable,

fade and mildew resistant.

Colour Range

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For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.The printed colours are as accurate as possible but are for guidance purposes only. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate colour and texture prior to specification.

Kingspan Day-LiteA range of colourful translucent multi-wall polycarbonate for roof and wall applications, with UV protected layers that allow high levels

of natural light to pass through.

Kingspan GuaranteesThe below table refers to guarantee periods for the United Kingdom:

Infra-Red (IR) Absorbing Lights These two colours absorb greater levels of infra-red light which reduces solar gain. This can allow for greater control of ambient temperature within the building providing a possible reduction in HVAC usage.

Clear

Green

Orange

IR Green

Opal White

Purple

Yellow

IR Blue

Blue Red

Inland Roof Inland Wall Coastal Roof** Coastal Wall**

Kingspan XL Forté 40 years 40 years 30 years 30 years

Kingspan XL Forté* 30 years 40 years 25 years 30 years

Kingspan Spectrum Solid 30 years 30 years 25 years 25 years

Kingspan Spectrum Metallic 30 years 30 years 25 years 25 years

New Kingspan Spectrum Diamond 40 years 40 years 20 years 20 years

Kingspan Destral 15 years N/A 10 years N/A

New Kingspan Altaris (ALL) 2L N/A 30 years N/A N/A

New Kingspan Altaris (ALL) 3L N/A 40 years N/A 20 years

New Kingspan Altaris (ALL) 4L N/A 40 years N/A 20 years

Kingspan Textured N/A 25 years*** N/A 25 years***

Membranes A 15 year guarantee is available as standard. For guarantees in excess of 15 years, please contact Kingspan Technical Services.

Kingspan Day-Lite† 25 years 25 years 25 years 25 years

For guarantee periods for Ireland, please contact our Technical Services Department on +353 (0) 42 96 98529.

* Please note the reduction in the roof guarantee that is applicable to specific colours within this range.** Coastal refers to buildings within 1 km of the coast. *** Coating will require repainting every ten years in order to comply with guarantee.† Project specific and can vary. Please contact us for further information.Please note that the installation of Kingspan Energy’s Roof Mounted PV System or Kingspan Safety systems will not affect the Kingspan Guarantee and thatKingspan Insulated Panels will stand by the full guarantee presented above.

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A range of high performance insulated panel systems thathave been specifically designed for use within temperature controlled environments, cleanrooms and walk-in coldrooms.

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Controlled Environments comprises three ranges of made-to order, high-specification insulated panel systems, for internal and external applications: Temperature Controlled Systems, Cleanroom Systems and Walk-In Coldrooms.

Temperature Controlled SystemsUltraTemp is a range of insulated roof, wall and ceiling panels

designed specifically for use within the food and drink industry such

as food manufacturing and temperature controlled storage.

These enhanced panels are ideal for temperature ranges of

between -40ºC to +80ºC, and feature an innovative joint system

designed to withstand high pressure washing and regular cleaning;

preventing water ingress and minimising potential bacteria growth.

Morrisons Distribution Centre, Bridgwater, UK

Temperature Controlled Systems

Product Features

Profile: Equi-Bead, Mini-Bead, Flat, Micro-Rib, Mini-Box, Euro-Box

Metal type: Steel / Stainless Steel

Application: Suitable for internal and external roof, wall and ceiling applications


Cover width: 1100mm

Thickness: From 50mm to 220mm


Fire rating: LPCB, FM approved (50mm – 200mm only)

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Cleanroom SystemsUltraTech is a range of high specification insulated partition

walls and walk-on ceiling panels including a complete range of

compatible integrated doors, windows and ancillary components.

Available in flush (F) and semi-flush (SF) options, this range is ideal

for all cleanroom applications where high levels of performance are

required, ensuring a controlled environment is maintained.

Walk-In ColdroomsUltraBox is a factory pre-engineered flat-pack system that provides

the optimum level of thermal efficiency and ease of assembly for

any walk-in coldroom application. This bespoke solution is

available as a continuous (C) or discontinuous (DC) camlock

system, and comes in standard ‘off-the-shelf’ or custom built sizes;

providing a flexible and fully supported fast track service to meet

project specific requirements.


Cleanroom & Walk-In Coldrooms

Product Features

Profile: Flat


Application: Suitable for internal applications

Lengths: F: Up to 6m, SF: 1.8m to 19.7m

Cover width: F: 300/600/900/1200mm, in increments of 10mm, SF: 1100mm

Thickness: F: 80mm, SF: 50mm to 220mm


Fire rating: SF: LPCB, FM approved (50mm – 200mm only)

Product Features

Profile: Flat


Application: Suitable for internal and external applications

Lengths: Project specific

Cover width: 1100mm & 1200mm (walls) 1200mm (floors)

Thickness: C: Walls (1100mm) – 80mm up to 200mm DC: Walls (1200mm) – 80mm up to 150mm Floors (1200mm) – 50mm up to 120mm

Environmental May be Green Guide A+ rated, subject to rating: project specific assessment

Fire rating: C: LPCB, FM approved (50mm – 200mm only)

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A range of cold roll-formed structural products including purlins, rails, steel floor decking, channel sections and a comprehensive range of ancillaries.

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Kingspan Insulated Panels manufactures cold-rolled structural products, including composite steel floordecks, purlin and rail systems, and a comprehensive range of ancillary products.

Toolkit Design SoftwareThe Toolkit series has become the leading design software for

cold-rolled steel purlins, rails, channels and composite steel floor

decking in the industry. The Toolkit software supports the design

and selection of Multibeam, Multichannel and Multideck to the

latest design codes and standards, and includes integrated wind

and snow load analysis using the very latest BREVe engine.

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MultideckMultideck is a high performance, profiled, galvanised steel floor

decking for use in the construction of composite floor slabs.

The profile may also be used as a permanent shuttering.

Product Features

Lengths: Up to 14m

Range: Includes a wide range of deck depths to suit all applications

Compatibility: Suitable for slab depths up to 300mm with normal and lightweight concrete

Gauges: Ranges from 0.85mm to 1.5mm for economic solutions

Fire performance: Up to 4 hours fire performance

Floordeck


Blue Planet, Chatterley Valley, UK Snowhill, Birmingham, UK

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MultibeamMultibeam is a range of purlins and cladding rail systems that are

suitable for all types of modern roof construction with bay sizes up

to 15m. Multibeam cladding rail systems are designed specifically

to support metal-clad walls in horizontal or vertical applications.

Product Features

Lengths: Up to 18m or more

Range: Includes a large range of section depths and flange widths to suit all applications

Compatibility: Can be used with all types of modern roof and cladding systems


Fire performance: N/A

MultichannelMultichannel is a range of pre-engineered, structural channel

sections designed to complement the Multibeam purlin and

rail systems. Multichannel is an ideal solution for vertically or

horizontally-laid cladding and can be an effective substitute for

conventional hot-rolled sections and timber.

Product Features

Lengths: Up to 18m or more

Range: Includes a large range of section depths and flange widths to suit all applications

Compatibility: Can be used with all types of modern steel based side wall cladding systems


Fire performance: N/A

Purlins & Sheeting Rails

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The first provider of fully-funded rooftop solar photovoltaic solutions for industrial and commercial buildings, offering businesses low carbon energy generation with no upfront capital investment.

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Roof Mounted PV System from Kingspan Energy is a versatile solar photovoltaic system that is suitable for pitched and flat roof applications on new build, retrofit or refurbishment projects.

System Benefits

■ Reduces the energy consumption of the building.

■ Provides protection against rapidly increasing electricity prices.

■ Increases asset and rentable value of a building by improving its Energy Performance Certificate (EPC) & BREEAM ratings.

■ Aids Carbon Reduction Commitment cost offset.

■ Generates zero CO2 emissions.

■ Is the only viable renewable technology for the urban environment.

■ Has no impact on agricultural land.

■ 25 year PV system and insulated roof panel combined guarantee.

ROOF MOUNTED PV SYSTEM

Product Features

The PV modules can be mounted onto a range of Kingspan insulated roof panels:

■ Trapezoidal Roof;

■ KingZip IP;

■ Lo-Pitch;

■ Curved Roof;

■ Slate & Tile Support;

■ Topdek;

■ BENCHMARK Topspan;

■ BENCHMARK Envirodek.

The PV system has been structurally tested in conjunction with all of the above insulated panel profiles. It is a top sheet mounted system, negating the need for through fixing, therefore eliminating cold bridging.

On flat roofs with an incline of up to 3º, a lightweight, non ballasted mounting system is also available. The A-frame system requires no module row connectors, allows for effective roof drainage and is quick and easy to install. The system is patch welded to the existing membrane thus negating the requirement for through fixing or heavy weight ballasting.

A-frame mounting system on Topdek

Trapezoidal Roof

Lo-Pitch

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Kingspan Energy provides an end-to-end service package.

In-house consultancy, detailed design, specification and business value proposition are all part of our service offering. Kingspan Energy provides a full turn-key EPC (Engineering, Procurement & Construction) project delivery, including:

■ Project management;

■ Principal contractor;

■ Leading technology partners;

■ Health & Safety;

■ MCS-approved solutions.

With Kingspan Energy’s expertise in sustainable energy solutions, customers can be assured that we not only have the expertise to design a system that will suit their requirements but also the capacity to fulfil every aspect of their renewable energy project, from design and procurement to installation, commissioning and maintenance.

SERVICE PACKAGE

Kingspan Energy offers business and building owners the opportunity to maximise the use of their roof space to generate power for their own benefit.

Our funded package allows end clients to reduce their energy costs and enhance the value of their property without the need for any upfront capital outlay.

Effectively, in return for a 25 year lease of the roof space, Kingspan Energy will provide 100% capital funding, and will design, project-manage, install and maintain a bespoke optimised Roof Mounted PV System.

The electricity generated by the system will be available to the host company at lower rates than would otherwise be supplied from the grid.

As a result, the client will have the advantage of a fixed electricity cost indexed to RPI (Retail Price Index) rather than having exposure to the volatile annual utility inflation rates.

* Client-funded option is also available.

100% FUNDED PACKAGE*

Client Commitment:Client provides rooftop lease to Kingspan Energy for 25 years.

Client Benefits:Reduced electricity costs from Day One.Future-proofed energy costs in line with RPI inflation index.25 year combined Kingspan roof and solar PV system guarantee.

Our Commitment:100% capital funding for the rooftop solar PV system.Provide 25 year combined Kingspan roof and solar PV system guarantee.System performance and maintenance.

Our Benefits:25 year client rooftop lease.Government Green Tariff Incentive.Income from Power Purchase Agreements (PPA) - client and utility.

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BENCHMARK is an architectural range of façade and roof systems that has been designed using

insulated panel technology. BENCHMARK brings together all the elements of the building envelope

to help create stunning architectural façades and roofs in exciting colours, textures and finishes, whilst meeting clients’ expectations in terms of

costs, speed and energy performance.

The whole range has been fully tested and is backed by the BENCHMARK Guarantee.

A BENCHMARK Product Selector is available, should you require further information

on BENCHMARK Façade & Roof Systems.

FAÇADE & ROOF SYSTEMS

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BENCHMARKENGINEERED FAÇADE SYSTEMS

BENCHMARKINTEGRATED FAÇADE SYSTEMS

BENCHMARK Engineered Façade Systems comprises three engineered systems that have been designed to display a large range of metallic and non-metallic façade options.

Engineered Systems: the range comprises three pre-engineered insulated panel systems, BENCHMARK Konnect, BENCHMARK Karrier and BENCHMARK Wall Liner, all of which utilise the same advanced insulated panel technology to deliver high performance envelopes. Once the panel systems are installed the building is fully weathertight, allowing internal fit-out to commence and removing the façade from the critical path. The relevant secondary support/railing system required for the chosen façade is fixed directly to the outer skin of the panel systems, removing all risk of cold bridging. The three systems will vary in span, railing systems and façade options.

Façade Options: BENCHMARK offers a wide choice of façades in colours and textures without any limitation. The product range includes metallic, glass, ceramic, fibre cement, HPL and timber. BENCHMARK offers stylish façade options combined with high performance to deliver complete façade solutions.

BENCHMARK Karrier

BENCHMARK Wall Liner

BENCHMARK KreateBENCHMARK Konnect

BENCHMARK is proud to present its latest and most innovative product within its range, BENCHMARK Kreate, a fully integrated cassettes façade system using insulated panel technology. Fully bespoke and completely inspirational, BENCHMARK Kreate is made to order to the specifier’s free design.

It is the first integrated insulated panel and aluminium façade system of its kind, offering a world of benefits compared to traditional rainscreen systems. Each high performance insulated panel is made of multiple cassettes with smooth rounded corners that are cleverly integrated into each panel. The façade’s design is truly bespoke, in terms of the amount of cassettes, their arrangement along with their individual size and colour. The cassettes are finished in a post powder coating, which is available in any BS or RAL colour (chromide-free finish with Qualicoat assurance).

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BENCHMARK Envirodek

BENCHMARK Topspan

BENCHMARK Roofliner

BENCHMARK DESIGN WALL SERIES

BENCHMARKROOF SYSTEMS

BENCHMARK Design Wall Series comprises a range of premium flat insulated panels (BENCHMARK Evolution) with distinctive features, textures, colours and an impressive range of joint connection details.

The range comprises:

• BENCHMARK Evolution Axis: The original premium, un-profiled insulated panel system;

• BENCHMARK Evolution Multi-Groove: The premium flat panel with two grooves engineered into the surface of the panel;

• BENCHMARK Evolution Recess: The panel with a folded edge detail and a recessed rubber gasket, creating a 3D joint effect;

• BENCHMARK Evolution Reveal: The premium flat panel with a 50mm, 100mm or 150mm reveal along the panel;

• BENCHMARK Evolution Reveal Recess: A panel that has a combination of a variable reveal and 3D joint effects.

BENCHMARKEvolution Axis

BENCHMARKEvolution Multi-Groove

BENCHMARKEvolution Recess

BENCHMARKEvolution Reveal

BENCHMARKEvolution Reveal Recess

BENCHMARK brings together a selection of roof systems comprising:

• BENCHMARK Envirodek: An insulated roof deck that has been specifically designed to support extensive and intensive green roof systems;

• BENCHMARK Topspan: An insulated roof deck combining a structural deck and metal top sheet in one product. The panels are suitable for zinc, stainless steel and aluminium standing seam waterproofing systems and single-ply membranes;

• BENCHMARK Roofliner: An insulated roof panel that is ideal for standing seam finishes.The panels are specifically designed for zinc, stainless steel and aluminium standing seam waterproofing systems and single-ply membranes.

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Customer Services & Support

Technical SupportOne of our strengths is the degree of technical support that

is available to customers, right down to the finest detail.

Our technical engineers are a key part of our design and

development process. They work with customers on an individual

project basis to ensure that the correct products are specified

and ordered, taking into account all possible variables.

They all have extensive product knowledge and experience of

practical application and so can provide a wide range of technical

support services. These include:

■ Guidance on panel choice, based on project specific information;

■ Provision of performance specifications based on project

specific information;

■ Coating recommendations based on internal and external

environments;

■ Panel span recommendations providing wind loadings;

■ Condensation risk / U-value calculations;

■ Fire and insurance information relating to the performance

of the panels;

■ Attendance at design meetings when required;

■ Advice on general building physics;

■ Provision of general construction details for all products;

■ Full product technical support.

As a forward-thinking company, we are constantly investing in

new technologies and today we are very pleased to provide our

customers with services such as Building Energy Modelling (BEM)

and Building Information Modelling (BIM).

BIM pulls together multiple data streams to allow a design team

to generate a comprehensive virtual 3D model of a building.

This means that accurate specification, costing and quantities of

materials can be identified, and better facilities management

in future maintenance and operation of the building is ensured.

We have recently released BIM objects for all our core products,

in all the file types required for the main CAD packages such

as Archicad, Bentley and Revit as well as the native IFC format.

All files are available at the following link:

www.kingspanpanels.co.uk/why-kingspan/bim

UK

Freephone: 0800 587 0090

Tel: +44 (0) 1352 716101

Email: [email protected]

Ireland

Tel: +353 (0) 42 9698529


Customer ServiceCustomers are at the heart of everything we do. It is the

pursuit of continued excellence in customer service which

drives performance and improvements.

Teams of customer service personnel are represented in

all locations, from frontline co-ordinators to detailers.

Each department sees an order right through from start to finish,

including dealing with transportation and after-sales care.

The various challenges to be found across the globe in terms of

culture, pace and expectations are met with the same customer

first approach, with best quality as a benchmark and the focus

firmly on delivering what the customer wants.

UK

Tel: +44 (0) 1352 716100

Ireland

Tel: +353 (0) 42 9698500

Field Service & TrainingWe place high emphasis on customer staff training to facilitate

proper installation. We recognise that this is the key to getting

maximum performance from our products, and it offers peace of

mind when supported by our guarantees.

Our training sites have special facilities and equipment, which allow

full demonstrations of the different products to be carried out.

Training is comprehensive, following the whole procedure from

the safe off-loading, storing and handling of products, through to

installation and fixing.

Each course covers as much as possible to provide best value

for the customer. The team will also provide training on customers’

own premises. All training is recorded and all participants are

issued with certificates of completion and compliance to prove

that they have the required skills to install Kingspan Insulated

Panels products.

The Kingspan Field Service team will carry out follow up

assessments on site, checking that the training has been

assimilated and that installations are being carried out correctly.

UK

Tel: +44 (0) 1352 716100


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Customer Services & Support

Marketing SupportOur marketing team aims to provide a fast turnaround on standard

sample and literature requests, eliminating delays with planning and

client approval of material, so that projects begin on time.

Case studies, installation videos and animation sequences are all

available on the website at www.kingspanpanels.co.uk.

UK

Tel: +44 (0) 1352 717251


Ireland

Tel: +353 (0) 42 9698540


QuotationsTo receive a quote and expected lead times for your designs please

call one of our team on:

UK

Tel: +44 (0) 1352 716400


Ireland

Tel: +353 (0) 42 9698555


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Kingspan Insulated Panels PTY Ltd, AfricaUnit 1, Romead Business Park 23 Malone Road, Maxmead Pinetown, 3610, South Africa Tel: +27 (0)31 7013181

For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.

Product Selector - EuramaxLab

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