pre-feasibility report for proposed pesticide technical and ...

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PRE-FEASIBILITY REPORT

FOR

PROPOSED PESTICIDE TECHNICAL AND

SPECIALTY CHEMICALS

Of

M/s. H M INDUSTRIES

Plot No. A2/2115,

Phase-III, G.I.D.C., Vapi-396 195,

Di: Valsad, State: Gujarat

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CONTENTS

Sr. No. Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 7

3. Project Description 9

4. Site Analysis 15

5. Planning Brief 18

6. Proposed Infrastructure 19

7. Rehabilitation and resettlement (R & R) Plan 22

8. Project Schedule & Cost Estimates 22

9. Analysis of Proposal (Final Recommendations) 23

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1.0 EXECUTIVE SUMMARY 1.1 Company Profile

M/s. H M Industries proposes pesticide technical and specialty chemicals at plot No.

A2/2115, Phase-III, GIDC Vapi, Dist: Valsad, Gujarat.

1.2 Project Details

No. PRODUCTS CAS No. QTY

MT/MONTH End Use

LD50 (mg/Kg)

Group I: FUNGICIDE

100

1 Hexaconazole 79983-71-4

Crop care

Chemical of Fungicide

Category with varied

application

6071 2 Tebuconazole 107534-96-3 1700 3 Tricyclazole 41814-78-2 2000 4 Metalaxyl 57837-19-1 3100 5 Thiophenate Methyl 23564-05-8 5000 6 Azoxystrobin 131860-33-8 2000 7 Picoxystrobin 117428-22-5 5000 8 Trifloxystrobin 141517-21-7 5000 GROUP II - HERBICIDE

100

9 2,4 D Sodium / 2,4 D Acid/ 2,4 D Amine/2,4 D Ester Crop care

Chemical of Herbicide Category with varied application

1500

2,4 D Sodium 7084-86-8 2,4 D Acid 94-75-7 2,4 D Amine 2008-39-1 2,4 Ester 533-23-3

10 Atrazine 1912-24-9 2200 11 Metribuzin 21087-64-9 1100 12 Pretilachlor 51218-49-6 2200 GROUP III - INSECTICIDE

100

13 Acetamiprid 135410-20-7 Crop care

Chemical of Insecticide

Category with varied

application

2000 14 Imidacloprid 138261-41-3 5000 15 Thiamethoxam 153719-23-4 1563 16 Bifenthrin 82657-04-3 2000 17 Cypermethrin 52315-07-8 1600 18 Permethrin 52645-53-1 2000

GROUP IV - SPEACILTY CHEM

100

19 Triethylbenzylammonium chloride (TEBA) 56-37-1

Phase Transfer Catalyst

2219

TOTAL OF PRODUCTS 400

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1.3 Green Belt Development

M/s. H M Industries has develop an effective green belt within the factory and on periphery

of the factory. In addition to this, majority of the vacant land is planted with trees, shrubs

and grasses.

1.4 Power & Fuel Requirement

Power requirement:

Proposed: 90 KVA 1 DG Set – 125 KVA (In case of Emergency) Fuel requirement: Proposed: Natural gas @ 150 SCM/Hour Diesel @ 20 lit/Hour.

1.5 Water Requirement and Wastewater Generation & Treatment

Total water requirement – 91.5 m3/day will be met through GIDC, Vapi. Total

wastewater generation will be 57.13 m3/day. The Low COD effluent (9.8 m3/day) shall be

treated in proposed effluent treatment plant consisting of primary treatment and

secondary treatment & send it to CETP for treatment and disposal.

The High COD & High TDS-effluent (42.33 m3/day) shall be treated in proposed effluent

treatment plant consisting of primary treatment and then evaporate in MEE and MEE

Condensate will be reused in plant premises.

Domestic Effluent (5.0 m3/day) is disposed through septic tank & soak pit.

1.6 Air Pollution Source and Control Management

The company will install one steam boiler of 2000 kg/hr, D G Set and 5 Nos. of process gas

emission. Company will install the Scrubber system to control process gas emission.

Natural Gas will be used as fuel in proposed utilities. Diesel will be used as fuel in D.G.Set.

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1.7 Hazardous Waste Management

Hazardous wastes generated are in the form of ETP sludge, spent solvent, iron sludge,

organic residue, process waste, inorganic salts, spent carbon and discarded containers.

Company has provided adequate storage area for proper storage of wastes.

No. Name of waste Category Qty /

Month Unit Mode of Disposal

1 Used/Spent oil 5.1 25 Liters Reused for Machine Lubrication / Given to GPCB registered reprocessor

2 Used Filters/Filter Cloths & Materials

… 50 KG

Collection, Storage transportation for co-processing in cement industry or incineration in common incineration facility.

3 Used Hy-Flow Material … 100 KG

4 Solvent Distillation Residue

20.3 1 MT

5 Process Residue 29.1 2 MT

6 Expired Pesticides 29.3 What So

Ever Generates

KG

7 Spent Solvent 29.4 20 MT

Collection, Storage, recovery within premises or recovery at outside facility or transportation & disposal by co-processing in cement industry or sent to common incineration facility.

8 Residual Salts from MEE / Sludge from ETP

35.3 200 MT To Landfill at TSDF

9 Sludge from Scrubbers 37.1 0.1 MT To Landfill at TSDF 10 Used Containers Drums 33.1 500 Nos. Sold to GPCB authorized dealer

after decontamination Bags and Liners 33.1 5000 Nos. 11 Potassium Sulfate … 900 MT

Collection, Storage and sell to end user/s having permission of Rule-9.

12 Hydrochloric Acid Solution

… 190 MT

13 Sodium Sulfite Solution … 162 MT

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INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

Proposed pesticide technical and specialty Chemical manufacturing unit

Identification of the project proponent

No. Name Designation Qualification Contact Details 1 K N Madhukurup Partner DEE 28 / A, Aavishkar Co-Operative

Society, Near Sardar Park, GIDC, Ankleshwar 393 002 Mobile: +91 9662539447

2 Omankuttan R Pillai

Partner DEE B/203, Sunbright Apartment, Charwada Road, Vapi 396 191 Mobile: +91 9662539449

2.2 Brief description of nature of the Project

The proposed project involves the production of pesticide technical and specialty Chemical

which falls under item no 5(b) i.e. pesticide technical and pesticide intermediates as per the

EIA notification, Sept. 14, 2006 (as amended time to time), it is to be treated as Category 'A',

and needs to obtain the prior Environmental Clearance from MoEFCC, New Delhi.

2.3 Need for the project and its importance to the country and or region

The proposed products range having good demand in the Market & as per market survey by

the company there is a less supply of the products against its demand, to overcome this

shortage & to bridge demand-supply gap, the company proposed to have this expansion.

2.4 Demand-Supply Gap

Based on our informal survey of the market with our current customers and various

traders, we have found that there is a big potential for the range of the products we are

planning. These products are versatile products as far as pesticide application is concerned.

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2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials, it will make us very competitive

against imported finished products and we will be able to increase the export of our

finished products.

2.6 Export possibility

As per market survey by the company, these proposed products are having a domestic as

well as export market due to its application in various types of Printing Inks, Coatings &

Adhesives Industries.

2.7 Domestic/Export Markets

According to the global perception, there is very good possibility of export of the products.

2.8 Employment Generation (Direct and Indirect) due to project.

Employment would be as per prevailing norms of state government for skilled and unskilled

people (30 Nos.) for the proposed expansion project.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

Proposed pesticide technical and specialty chemical manufacturing unit

Category: 'A'-5(b).

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3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

Map showing general location

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Project Site:

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Plant Layout

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3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

Site is very well connected by road

Proximity to Raw Material suppliers

Availability of sufficient land free from cultivation

Availability of power evacuation facilities

Availability of abundant water for industrial use

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

Efficient transport facilities within the industrial estate.

Environment-friendly zone.

Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer section 1.2 of PFR.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project etc. should be given)

Please refer Annexure-III in Form-I.

3.6 Raw material required along with estimated quantity, likely source, marketing area of

final products. Mode of transport of raw materials and finished products.

Please refer Annexure-II in Form-I.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

There will not resource optimization/recycling and reuse envisaged in the proposed project.

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3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Quantity of water consumption will be 91.5 KL/Day. The entire water requirement will be

met through GIDC Water Supply.

Power & Fuel Requirement

Power requirement: Proposed: 90 KVA 1 DG Set – 125 KVA (In case of Emergency) Fuel requirement: Proposed: Natural gas @ 75 SCM/Hour Diesel @ 20 lit/hr.

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Total water requirement – 91.5 m3/day will be met through GIDC, Vapi. Total

wastewater generation will be 57.13 m3/day. The Low COD effluent (9.8 m3/day) shall be

treated in proposed effluent treatment plant consisting of primary treatment and send it

to CETP for treatment and disposal.

The High COD & High TDS-effluent (42.33 m3/day) shall be treated in proposed effluent

treatment plant consisting of primary treatment and then evaporate in MEE and MEE

Condensate will be reused in plant premises.

Domestic Effluent (5.0 m3/day) is disposed through septic tank & soak pit.

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3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS

BASELINE ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC STATUS &

INFRASTRUCTURE

PROPOSED PLANT

FACILITY DESCRIPTION

IMPACTS METHODOLOGY OF

IMPACT ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS STUDIES & DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

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4.0 Site Analysis

4.1 Connectivity




4.2 Land Form, Land Use and Land Ownership

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4.3 Topography (along with map)

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4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.

CRZ Clearance is not applicable to our industry.

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4.5 Existing Infrastructure




Availability of sufficient land free form cultivation


4.6 Soil Classification

It will be incorporated in EIA Studies.

4.7 Climatic data from secondary sources. Primary source: our own weather station & Secondary Source: Indian Meteorological

Department.

4.8 Social infrastructure available.

Depending on the growth of the company the required social infrastructure will be

provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed pesticide technical and pesticide intermediates manufacturing

unit

5.2 Population Projection


5.3 Land use planning (breakup along with green belt etc.)

Total Plot Area: 1809 m2

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5.4 Assessment of Infrastructure Demand (Physical & Social)

Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project.

Social Welfare

Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities


6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Processing Zone, ETP Area and Utility Area): 786 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Raw material storage area, finished storage area and open

area): 1000 m2

6.3 Green Belt

M/s. H M Industries has developed an effective green belt within the factory and on

periphery of the factory. In addition to this, majority of the vacant land is planted with

trees, shrubs and grasses.

6.4 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be

provided.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)




Availability of sufficient land free from cultivation

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6.6 Drinking water Management (Source & Supply of water)

Water requirement will meet through GIDC Water Supply.

6.7 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

sections. These liquid wastes are treated and disposed of by septic tank & soak pit.

6.8 Solid Waste Management

Details of Hazardous Waste Generation & Disposal Please refer Topic No. 1.7 on Page no. 5. 6.9 Power Requirement & Supply/Source

Power requirement:

Power requirement: Proposed: 90 KVA 1 DG Set – 125 KVA (In case of Emergency) Fuel requirement: Proposed: Natural gas @ 75 SCM/Hour Diesel @ 20 lit/Hour.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land ouatees and landless laborers (a brief outline to be given)

There is no habitation on the proposed e project area, so that R & R policy is not applicable

to this project.

There shall be no displacement of any population in the project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

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8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

Project can be implemented in 9 months after obtaining EC & CTE.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total costs of the project will Rs. 7.50 Crore. Capital cost of air & water pollution control

system and environmental monitoring equipments will be Rs. 1.5 Crore .

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project.

Social Welfare shall be done.

Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

pre-feasibility report for proposed pesticide technical and ...

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