NH1800 Maintenance Guide - Atlantic ATM LLC

NH1800 Maintenance Guide

Copyright Nautilus Hyosung Inc. 2009 All right reserved

NH-1800

Revision Record

Date Page Version Description of Change

June 2009 All 1.0 New Publication

NH-1800

Table Of Contents

Chapter 1. Overview

1.1. About the NH-1800 ...................................................................................................................1-2

1.2. Features .....................................................................................................................................1-2

Chapter 2. Safety Warnings

2.1. Safety Precautions .....................................................................................................................2-2

2.2. Description of Precaution Symbols ............................................................................................2-3

Chapter 3. System Configuration

3.1. External Appearance ..................................................................................................................3-2

3.2. H/W Configuration ......................................................................................................................3-3

Chapter 4. User Handling Unit

4.1. Appearance / Functional Diagram ..............................................................................................4-2

4.2. Monitor .......................................................................................................................................4-3

4.3. Function Key Pad ...................................................................................................................4-29

4.4. Customer Display Keys ........................................................................................................4-32

Chapter 5. Body Unit

5.1.Control Electronics........................................................................................................................5-2

5.2. Main Power Supply ..................................................................................................................5-23

Chapter 6. Cash Dispenser Unit

6.1. Appearance and Functional Diagram .........................................................................................6-2

6.2. Unit Block Diagram ....................................................................................................................6-5

6.3. Module and Sensor Replacement ..............................................................................................6-6

6.4. Adjustment Standard ..............................................................................................................6-19

6.5. Oiling Standard .......................................................................................................................6-20

6.6. Cleaning Standard ..................................................................................................................6-21

NH-1800

6.7. Setting Specifications .............................................................................................................6-22

6.8. Cable Connection Diagram ......................................................................................................6-23

6.9. Interface Specifications ............................................................................................................6-24

Optional A. Cash Dispenser Unit : CDU-M type ............................................................................6-26

Chapter 7. Magnetic Card Unit (MCU)

7.1. Specification .............................................................................................................................7-2

7.2. Repair and Maintenance ..........................................................................................................7-7

Chapter 8. Receipt Printer

8.1. Appearance/Arrangement Plan ..................................................................................................8-2

8.2. Repair and Maintenance ............................................................................................................8-5

Chapter 9. Vault Unit

9.1. Dial Lock ...................................................................................................................................9-2

9.2. Electronic Lock ...........................................................................................................................9-6

9.3. Electronic Lock (∥) ................................................................................................................9-11

9.4. Cencon Lock ............................................................................................................................9-13

Chapter 10. Consumable Part Specifications

10.1. List of Expendable Parts ........................................................................................................10-2

10.2. Receipt Paper ........................................................................................................................10-2

10.3. Magnetic Card ........................................................................................................................10-6

Chapter 11. Error Code and Troubleshooting

11.1. Error Code and Troubleshooting ............................................................................................11-2

11.2. Additional Error Code for the Optional Cash Dispenser with 2,000 Cassette .......................11-21

NH-1800 1. Overview

1-1

Chapter 1. Overview

NH-1800 1. Overview

1-2

1. Overview

1.1 About the NH-1800

The NH-1800 is designed to meet the everyday demands of immediate cash needs for individuals

with a compact size to fit in virtually any place. This Automated Teller Machine (ATM) is connected to

a network processor to verify accounts and any other inquires through the insertion of a customer’s

card. The NH-1800 is easy to use, easy to service and is able to support customer’s needs.

1.2 Features

H/W Features

Mechanical combination lock

Electronic combination lock (optional)

7 inch wide TFT LCD

480 234 Resolution of back-lit LCD

Dial-up telephone line instead of expensive leased line

1,000 new notes capacity (USD)

2,000 /4,000 (2CSTx2,000) new notes cassette (optional)

DIP type magnetic card reader Support IC card (EMV Level-1, optional)

Automated receipt printer paper loading

Thermal receipt printer for high speed printing with graphics

Modular design for easy maintenance

Functional Features

Electronic journal with up to 2,000 transactions, up/down loading supported

Supports English, Spanish, French, Korean and Japanese

Detailed average history report feature

Quick setup feature

Advertisement feature for store promotion

Error code description for easy to service

NH-1800 1. Overview

1-3

This manual is designed to provide maintenance guidelines for NH -1800 and provide detailed

description of the following:

System configuration

Specification of each Module

- Customer Handling Unit

- Control Electronics

- Power Supply

- Cash Dispenser

- Magnetic Card Reader

- Receipt Printer

- Vault Unit

Replacement parts

Consumable parts

NH-1800 2. Safety Warnings

2-1

Chapter 2. Safety Warnings


2-2

2. Safety Warnings

2.1 Safety Precautions

Please read the following instructions before operating equipment.

Operate equipment in the order outlined in this manual.

Follow precautions indicated in this manual, as well as the equipment itself.

Failure to properly address these precautions may lead to injury or damage to the product.

Avoid operations not addressed in this manual.

Improper use of the secondary lock feature will reduce the security level of the ATM.

If you cannot remedy system problems using the methods outlined in this manual, please refer to

contact information listed in the manual.

Any change or modifications in construction of this device which are not expressly

approved by the party responsible for compliance could void the user’s authority to operate the

equipment.

Note : This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio frequency

energy and, if not installed and used in accordance with the instruction manual, may cause

harmful interference to radio communications. Operation of this equipment in a residential

area is likely to cause harmful interference in which case the user will be required to correct

the interference at his own expense.

Safety Precautions outlined this manual provide information on safe and

proper handling of the product. Non-compliance of the safety precautions

may result in injury or damage to the product.

See the table below for description of the precaution symbols, which tell

you safety warnings in time of equipment handling.


2-3

2.2 Description of Precaution Symbols

Symbol Description

Electrical Shock Warning • Do not remove cover. Only a maintenance engineer should open the cover. • Do not touch. You may receive electric shock. • Make sure to turn off the power when servicing the equipment.

High Temperature Warning • Do not touch the equipment when it is running. • The equipment can get extremely hot and may cause a burn. • Make sure to close the cover before running the equipment.

Use Precaution when Moving • The equipment is heavy. Make sure at least 2 people lift or move the equipment. • Do not attempt to move the equipment alone. You may be injured from dropping

the heavy equipment.

Fire Hazard • Place the equipment in an area away from any combustible materials. • The equipment may catch on fire from overheating or short circuit of the power supply unit.

Disassembly Warnings • Do not disassemble or modify the equipment unless you are a certified engineer. • Contact the service center for maintenance, adjustments and repairs. • Improper disassembly may cause fire or electrical shock.

Collapse Precautions • Do not place the equipment where the floor cannot sustain the weight of the

equipment, or on slanted or unstable surface. • Equipment may fall and cause injury or damage.

Unplug the Equipment • Stop using the equipment immediately if it smokes, emits an unusual smell, makes

abnormal sounds, or if liquids or other foreign materials enter the equipment. • If the above-mentioned abnormalities occur, immediately turn off the power,

unplug the equipment and contact the service center. • If you ignore these symptoms, the equipment may catch on fire or cause electric

shock.


2-4

CAUTION!!

1. TO REDUCE THE RISK OF FIRE, USE ONLY No. 26 AWG OR LARGER

TELECOMMUNICATION LINE CORD

2. RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT

TYPE. DISPOSED OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS

3. FOR PLUGGABLE EQUIPMENT, THE SOCKET-OUTLET SHALL BE INSTALLED NEAR

THE EQUIPMENT AN SHALL BE EASILY ACCESSIBLE

4. THE EQUIPMENT IS TO BE SECURED TO THE BUILDING STRUCTURE BEFORE

OPERATION

NH-1800 3. System Configuration

3-1

Chapter 3. System Configuration


3-2

3. System Configuration

3.1 External Appearance

Fig. 3.1 NH-1800 Dimension

Width x Length x Height : 410 x 580 x 1304 (mm)


3-3

3.2 H/W Configuration Main Block Diagram


3-4

Modem Block Diagram

NH-1800 4. Customer Handling Unit

4-1

Chapter 4. Customer Handling Unit


4-2

4. Customer Handling Unit

4.1 External Appearance / Functional Diagram


4-3

4.2 Monitor (LCD)

4.2.1 General Description

*Description

LTE700WQ-F05 is a TMR (Transmissive with Micro Reflective) type color active matrix TFT (Thin

Film Transistor) liquid crystal display(LCD) that uses amorphous silicon TFT as a switching devices.

This model is composed of a TFT-LCD module, a driver circuit and a back-light unit. The resolution

of a 7.0" contains 480x234(RGB) dots and can display up to 16.7 M colors. 12 o'clock direction is the

optimum viewing angle.

*Features

-triple-gate & Dual ASG

-Transmissive with Micro Reflective type and back-light with CCFL are available.

-TN (Twisted Nematic) mode.

-Dot/column inversion mode.

-24bit RGB Interface

-DE (Data Enable) & SYNC mode

-DE, Vsync, Hsync, DOTCLK

*Applications

-Display terminals for PMP (Portable Multi media Player), Portable CNS (P-CNS), MP3 application

products.

-Display terminals for AV application products.


4-4

*General information

*Mechanical information


4-5

Absolute Ratings of Environment

Note :

(1) 95% RH Max. (40° C³ Ta) Maximum wet-bulb temperature at 39° Corless. (Ta > 40°C) No

condensation.

(2) In case of below 0°, the response time of liquid crystal (LC) becomes slower and the color of

panel becomes darker than normal one. Level of retardation depends on temperature, because

of LC's characteristics.


4-6

Electrical Absolute Ratings

(1)TFT-LCDModule

(2)Back-LightUnit

Note :

(1) Permanent damage to the device may occur if maximum values are exceeded or reverse voltage

is loaded.

(2) Lamp Current 7.0mArms


4-7

Optical Characteristics

The following items are measured under stable conditions.The optical characteristics should be

measured in a dark room or equivalent state with the methods shown in Note (1).

Measuring equipment: LCD-5000, BM-5A, BM-7, PR-650, EZ-Contrast


4-8

4.2.2 Electrical Characteristics

TFT-LCD Module

Note (1). PWRSEL = Low

Note (2). PWRSEL = High

※ Refer to the "5. Input Terminal Pin Assignment"

Note (3). fV=60Hz, fDCLK=8MHZ, VDD=2.5V or 3.3V

Note (4). Power Dissipation check pattern


4-9

Back-Light unit

The back-light system is an edge-lighting type with a single CCFL (Cold Cathode Fluorescent Lamp).

The characteristics of a single lamp are shown in the following tables.

Note) The wave form of the inverter output voltage must be are a symmetric and the design of the

inverter must have specifications for the modularized lamp.

The performance of the Back-Light, for example lifetime or brightness, is much influenced by the

characteristics of the DC-AC inverter for the lamp. So all the parameters of an inverter should be

carefully designed so as not to produce too much leakage current from high-voltage output of the

inverter. When you design or order the inverter, please make sure that a poor lighting caused by the

mismatch of the Back-Light and the inverter never occur. When you confirm it, the module should be

operated in the same condition as it is installed in your instrument.

Note :

(1) Lamp current is measured with high frequency current meter as shown below. Refer to the block

diagram of the back-light unit in the next page for more information. Specified values are for a

single lamp.

(2) Lamp frequency which may produce interference with horizontal synchronous frequency may

cause line flow on the display. Therefore lamp frequency should be detached from the horizontal

synchronous frequency and its harmonics as far as possible in order to avoid interference.

(3) If an inverter has shut down function, it should keep its output for over 1 second even if the lamp

connector is open. Otherwise the lamps may not be turned on.

(4) For starting the backlight unit, the output voltage of inverter should be lager than the maximum

lamp starting voltage.


4-10

(5) Because the inverter uses high voltage, please disconnect it from the power before assembling

or disassembling.

4.2.3 Block Diagram

TFT-LCD Module (Interface System Structure) with Back Light Unit

Back-light Unit


4-11

4.2.4 Input Terminal Pin Assignment

Input Signal & Power

(Connector type : 40Pin / 0.5mm pitch / Bottom contact)

– kyocera elco : 6212 series, Molex: 51296 series


4-12

Input Signal, Basic Display Colors and Gray Scale of Each Colors

Note) Definition of Gray:

Rn : Red Gray, Gn : Green Gray, Bn : Blue Gray (n=Gray level)

Input Signal : 0=Low level voltage,1=High level voltage


4-13

PIXEL FORMAT

4.2.5 INTERFACE TIMING

Vertical timing


4-14

Horizontal timing


4-15

AC characteristics (T.B.D)


4-16


4-17

PON timing characteristics.


4-18

4.2.6 Power On / Off Sequence (T.B.D.)

-To prevent a latch-up or DC operation of the LCD module, the power on/off sequence should be as

the diagram below.

Power On Sequence.

Power Off Sequence.


4-19

4.2.7 Outline Dimension


4-20

4.2.8 Packing

Note

(1) Total : Case : Approx.:T.B.D. Kg

Box : Approx.:T.B.D. Kg

(2) Size : Case : 490(W) x 342(D) x 58(H)

Box : 505(W) x 355(D) x 312(H)

(3) Place the panels in the tray facing the direction shown in the figure.

(4) Place 2 tray and cover (empty tray) and pads inside the packing-case.

(5) Place 4 packing-case and 1 Empty case inside the packing-box. (Affix the label)

(6) Seal the packing-box. Affix the label-safety.


4-21

4.2.9 General Precautions

Handling

(a) When the module is assembled, it should be attached to the system firmly. Be careful not to twist

and bend the module.

(b) Refrain from strong mechanical shock and / or any force to the module. In addition to damage, this

may cause improper operation or damage to the module and back-light unit.

(c) Note that polarizers are very fragile and could be easily damaged. Do not press or scratch the

surface harder than a HB pencil lead.

(d) Wipe off water droplets or oil immediately. If you leave the droplets for a long time, Staining and

discoloration may occur.

(e) If the surface of the polarizer is dirty, clean it using some absorbent cotton or soft cloth.

(f) The desirable cleaners are water, IPA(Isopropyl Alcohol) or Hexane. Do not use Ketone type

materials (ex. Acetone), Ethyl alcohol, Toluene, Ethyl acid or Methyl chloride. It might permanent

damage to the polarizer due to chemical reaction.

(g) If the liquid crystal material leaks from the panel, it should be kept away from the eyes or mouth. In

case of contact with hands, legs or clothes, it must be washed away thoroughly with soap.

(h) Protect the module from static , it may cause damage to the Integrated Gate Circuit.

(i) Use finger-stalls with soft gloves in order to keep display clean during the incoming inspection and

assembly process.

(j) Do not disassemble the module.

(k) Do not adjust the variable resistor which is located on the back side.

(l) Protection film for polarizer on the module shall be slowly peeled off just before use so that the

electrostatic charge can be minimized.

(m) Pins of I/F connector shall not be touched directly with bare hands

Storage

(a) Do not leave the panel in high temperature, and high humidity for a long time. It is highly

recommended to store the module with temperature from 0 to 35°C and relative humidity of less

than 70%.

(b) Do not store the TFT-LCD module in direct sunlight.

(c) The module shall be stored in a dark place. It is prohibited to apply sunlight or fluorescent light

during the store.


4-22

Operation

(a) Do not connect, disconnect the module in the "Power On" condition.

(b) Power supply should always be turned on/off by the "Power on/off sequence"

(c) Module has high frequency circuits. Sufficient suppression to the electromagnetic interference shall

be done by system manufacturers. Grounding and shielding methods may be important to

minimize the interference.

Others

(a) The Liquid crystal is deteriorated by ultraviolet, do not leave it in direct sunlight and strong

ultraviolet ray for many hours.

(b) Avoid condensation of water. It may result in improper operation or disconnection of electrode.

(c) Do not exceed the absolute maximum rating value. ( the supply voltage variation, input voltage

variation, variation in part contents and environmental temperature, and so on) Otherwise the

panel may be damaged.

(d) If the panel displays the same pattern continuously for a long period of time, it can be the situation

when the image "Sticks" to the screen.

(e) This panel has its circuitry FPC on the bottom side and should be handled carefully in order not to

be stressed.

(f) Avoid shortness between LED soldering pad and TSP soldering pad.


4-23

4.2.10 Disassembling Monitor (LCD)

1) Insert the Front Panel key and turn it clockwise.

2) Please pull the Front Panel outward.


4-24

3) Unscrew a marked screw and remove the cover of the board.

4) Remove the cables connected to the board.


4-25

5) Uncscrew 4 screws marked in the figure below. Then, remove the board & LCD assembly.

6) Remove the boards.

① Uncscrew the screws and disconnect the cable marked in the figure below.

①


4-26

② Unscrew a screw marked in the below figure and remove the upper board.


4-27

③ Unscrew 5 screws and disconnect the main board from LCD.

7) Uncscrew the screws marked in the figure below. Then, remove the LCD


4-28

8) The following picture is after the LCD, the boards are disassembled:

9) Use the reverse order of (1) ~ (8) for reassembly.


4-29

4.3 Function Key Pad

4.3.1 Disassembling Function Key Pad

1) Same as Steps 1) ~ 5) of 4.2.10.

2) Unscrew the screws marked in the figure below. Then, remove Function Key

3) The following picture is after Function Keys are removed:


4-30

4.3.2 Connector for Function Key Pad

Material

Item Material Grade Plated / Color

Housing Material PBT GP2306F WHITE

Terminal Material Phosphor Bronze C5210 * Over plating : Pre-plated tin(1-2)

Rating

Item Standard Data Operating Voltage AC/DC 250V

Current Rating AC/DC 1A Operating Temperature -25 ~ +85

Thickness of film(FFC/FPC) 0.30 ± 0.03 Applicable P.C.B 1.2 ~ 1.6

Dimension


4-31

Note : 1. General Tolerance ± 0.3

2. Mating Parts : Terminal = FCZ 25GT

Housing = 12511HR

2 Terminal Phosphor Bronze Tin Plating

1 Housing PBT GF UL94-V GRADE

1/NO Description Material Remark


4-32

4.4 Customer Display Keys

4.4.1 Disassembling Customer Display Keys

1) Same as Steps 1) ~2) of 4.2.10.

2) Remove the cables connected to board

3) Unscrew the screws marked in the figure below. Then, remove Customer Display Key


4-33

4) The following picture is after the cable and the Customer Display Key are removed:

5) To reassemble the customer display key, first insert it into the hole on the bracket. Then fasten 2

screws and connect the cables.

NH-1800 5. Body Unit

5-1

Chapter 5. Body Unit


5-2

5. Body Unit 5.1 Control Electronics 5.1.1 Disassembly

1) Insert the Front Panel key and turn it clockwise.

2) Please pull the Front Panel outward.


5-3

3) Unscrew a marked screw and remove the cover of the board.

4) Remove the cables connected to the board.


5-4

5) Disassemble the boards.

① Uncscrew the screws and disconnect the cable marked in the figure below.

② Unscrew a screw marked in the below figure and disassemble the upper board.

①


5-5

③ Unscrew 5 screws and disassemble the main board from LCD.

6) Assembling procedure is opposite to the disassembling procedure.


5-6

5.1.2 Board H/W Specification

Basic Specification

1) CPU

(1) CPU

① Processor : S3C2410X01(ARM920T, 200MHz, SAMSUNG)

② Clock Input : Oscillator - 12MHz

③ Internal MAX CLOCK speed (FCLK) – 202.8MHz

(2) Reset Circuit : Using MAX6361LUT29-T

2) Memory

(1) SDRAM : K4S281632H, 16Bit BUS, SAMSUNG

- 16MB(64MBit)

- Operating Current (Burst Mode) : MAX 160mA

(2) NAND FLASH : K9F5608U0C, 8Bit BUS, SAMSUNG

- 32MB(256MBit)

- Average Operating Current : MAX 35mA

- Standby Current(CMOS) : 10uA

(3) NV-SRAM : IS62WV2568BLL-70HI, 8Bit BUS, ISSA (MOLDING is needed)

- 256KB(2MBit)

- 36mW Operating

- Data Retention Current : Max 10uA

- A multiple use with K6X4008T1F(512K x 8)

3) I/O port

(1) Serial Port with a built in CPU – 3 Port

- DEBUG, for reservation : 2 Line Style Male Connector, SCC0

- EPP, for communication : 2 Line Style Female Connector, SCC1

- EMV, for communication : 2 Line Style, SCC2

(2) External SCC Controller – For Z85C30 2Port

- CDU, for communication : 2 Line Style, SCCA

- SPR, for communication : 2 Line Style, SCCB

(3) MMC/SD interface

(4) USB port (Option)

- Host, Device


5-7

- Using this by Daughter board

4) MODEM

(1) Using NH MODEM

- Designed with considering the compatibility

5) Power UNIT

(1) Providing +5V, +12V, GND

(2) Generating 3.3V, 1.8V by using REGULATOR

(3) Providing RTC voltage (1.8V) by CPU

Subsidized by external battery and MIC5233

6) Daughter Board

(1) NOR FLASH (SST39VF040-PLCC) for Download

(2) USB port (HOST, DEVICE)


5-8

[2] Block Diagram

S3C2410 200MHz

FlashK9F5608U0C

SDRAMK4S281632H

NV-RAMK6F2008V2E

SCCZ85C30

EZ10843.3V Reg

Level Shifter74LVC4245

ComparatorLM339

7" WIDELCD I/F

Internal3 UART

GPIO

GPIO

DATA /ADDRESS

UART2 PORT

FlickerFunction KEY8 KEY

TPS797181.8V Reg

RTC 전원

MODEM I/F

SD SLOT

DIP MCR I/F

I2S SOUND

APDownload I/F

ADD Decoder74LV138

LM11171.8V Reg

D FLIP FLOP74LVC374

D FLIP FLOP74LVC273

RTC Power


5-9

MAP

[1] S3C2410 Memory Map

OM[1:0]=01,10 OM[1:0]=00

0xFFFF_FFFF

0x6000_0000 Not Used Not Used

0x5FFF_FFFF

0x4800_0000 SFR Area SFR Area

0x47FF_FFFF

0x4000_1000 X

0x4000_0FFF

0x4000_0000

Boot SRAM

(4KBytes) Not Used

0x3FFF_FFFF

0x3800_0000

SROM/SDRAM

(nGCS7)

SROM/SDRAM

(nGCS7) 128MB

0x37FF_FFFF

0x3000_0000

SROM/SDRAM

(nGCS6)

SROM/SDRAM

(nGCS6) 128MB SDRAM=16MB

0x2FFF_FFFF

0x2800_0000

SROM

(nGCS5)

SROM

(nGCS5) 128MB SPR Reserved

0x27FF_FFFF

0x2000_0000

SROM

(nGCS4)

SROM

(nGCS4) 128MB CDU Reserved

0x1FFF_FFFF

0x1800_0000

SROM

(nGCS3)

SROM

(nGCS3) 128MB For Main B/D IO

0x17FF_FFFF

0x1000_0000

SROM

(nGCS2)

SROM

(nGCS2) 128MB

Reserved for Daughter B/D

0x0FFF_FFFF

0x0800_0000

SROM

(nGCS1)

SROM

(nGCS1) 128MB

SRAM=256KB

For NV-RAM

0x07FF_FFFF

0x0000_0000

SROM

(nGCS0)

Boot Internal

SRAM(4KB) 128MB

In case of using FROM=32MB

NOR FLASH

Using Boot ROM-

NOR Flash

Using Boot ROM-

NAND Flash

SFR : Special Function Register Part


5-10

External Interface I/O (Change of Connector Specification)

No Symbol Purpose Remarks

1 JP2 Power CONNECTOR WAFER_STR:5P:5273-05

2 J1 DOOR SENSOR CONNECTOR MOLEX 5267-02

3 J8 DEBUG PORT MOLEX 5267-03

4 J9 EPP CONNECTOR YDW200-06

5 JP8 EMV CONNECTOR MOLEX 5267-05

6 JP5 CDU / SPR CONNECTOR YDW200-06

7 J11 MODEM PORT PIN HEADER 10*2

8 CON1 SD SLOT SD CARD SOCKET

9 J5, J6 AP Download PORT PIN HEADER 15*2

10 SPK BUZZER CONNECTOR MOLEX 5268-02

11 J7 ADA I/F CONNECTOR YDW200-06

12 J4 7” LCD CONNECTOR MOLEX 51296 (FFC)

13 J10 LCD INVERTER CONNECTOR MOLEX 5268-05

14 J12 FLICKER CONNECTOR YDW200-12

15 FK_L, FK_R FUNCTION KEY CONNECTOR GF120-15S-LS(FFC)

16 J14 MCR I/F CONNECTOR YDW200-10

Main Board Interrupt

INT# Name Source Remarks

EINT0 MODEM-INT0 MODEM B/D For Communication

EINT1 LAN-INT1 LAN B/D For Communication

EINT2 COM-INT2 M/B Z85C30

EINT3 MMC/SD-INT3 M/B MMC/SD

EINT4-7

MCR-INT4

MCR-INT5

CDU-INT6

SPR-INT7

M/B

M/B

CDU

SPR

MCR1

MCR2

CDU

SPR

EINT8-23 DBD-INT8

USB-INTx

Daughter B/D

M/B

USB


5-11

Configuration

[1] NCON

- HIGH : 4 step addressing

LOW : 3 step addressing

- Default : LOW

[2] OM OM3 OM2 Main CLK Source USB CLK Source

H H EXTCLK EXTCLK

OM1 OM0 DESCRIPTION JUMPER L L NAND BOOT 1-2 L H 16Bit NOR BOOT(D/B) 2-3

Main B/D IO MAP

-- nGCS3-- 0x1800_0000---0x1FFF_FFFF

ADDRESS PHYSICAL SPACE PURPOSE REMARK

0x1800_0000 Z85C30 Expanding COM PORT 2EA For CDU, SPR Communication

0x1800_1000 CX81801 Modem Chip Select For Modem Communication

0x1800_2000 LAN91C111 LAN Chip Select For LAN Communication (Option)

0x1800_3000 74LVC374 MCR TRACK 1 Chip Select

0x1800_4000 74LVC374 MCR TRACK 2 Chip Select

0x1800_5000 - MCR TRACK 3 Chip Select Option

0x1800_6000 74LVC273 Flicker Chip Select Flicker Control

0x1800_7000 - Reserved Chip Select Reserved


5-12

[2] I/O MAP

Port Description Port Description

GPA[0] ADDR 0 GPC[0] STEP1 BD_SEL

GPA[1] ADDR 16 GPC[1] VCLK

GPA[2] ADDR 17 GPC[2] VLINE

GPA[3] ADDR 18 GPC[3] VFRAME

GPA[4] ADDR 19 GPC[4] VM

GPA[5] ADDR 20 GPC[5] PHONE_DETECT

GPA[6] ADDR 21 GPC[6] DOOR_SENSOR

GPA[7] ADDR 22 GPC[7] LCD_OFF

GPA[8] ADDR 23 GPC[8] VD0




GPA[12] nGCS 1 GPC[12] VD4




GPA[16] nGCS 5 GPD[0] KBDCOL 0 VD8

GPA[17] CLE GPD[1] KBDCOL 1 VD9

GPA[18] ALE GPD[2] KBDCOL 2 VD10

GPA[19] nFWE GPD[3] KBDCOL 3 VD11

GPA[20] nFRE GPD[4] KBDROW 0 VD12

GPA[21] nRSTOUT

GPD[5] KBDROW 1 (Deletion)

VD13

GPA[22] nFCE


VD14

GPB[0] NOT USED KBDROW0


VD15

GPB[1] NOT USED KBDROW5


VD16

GPB[2] NOT USED GPD[9] KBDROW 5 VD17

GPB[3] SPK_SRC

GPD[10] MCRDATA 1 (Deletion)

VD18

GPB[4] NOT USED

GPD[11] MCRDATA 2 (Deletion)

VD19

GPB[5] NOT USED KBDCOL0 GPD[12] CPD VD20

GPB[6] NOT USED KBDCOL1 GPD[13] END_SENS VD21


5-13

Port Description Port Description

GPB[7] NOT USED KBDCOL2

GPD[14] CL/MH_DET (Deletion)

VD22

GPB[8] NOT USED KBDCOL3 GPD[15] NOT USED VD23

GPB[9] Debug Message enable GPE[0] I2SSCLK

GPB[10] NOT USED GPE[1] I2SLRCLK

GPIO PIN Description GPIO PIN Description

GPE[2] CDCLK GPG[12] SPK_U/nD

GPE[3] I2SSDI GPG[13] SPK_nINC

GPE[4] I2SSDO GPG[14] SPK_CNTL

GPE[5] SDCLK GPG[15] SPK_nCS

GPE[6] SDCMD GPH[0] GPH 0 Expansion Board

GPE[7] SDDAT 0 GPH[1] nDEBUG_RSTO

GPE[8] SDDAT 1 GPH[2] DEBUGT

GPE[9] SDDAT 2 GPH[3] DEBUGR

GPE[10] SDDAT 3 GPH[4] EPPT

GPE[11] SPISO 0 (NOT USED) GPH[5] EPPR

GPE[12] SPISI 0 (NOT USED) GPH[6] EMVT

GPE[13] SPICLK 0 (NOT USED) GPH[7] EMVR

GPE[14] NOT USED GPH[8] WP_SD

GPE[15] NOT USED GPH[9] SYS_CLK0 (NOT USED)

GPF[0] MODEM (INT) GPH[10] SYS_CLK1 (NOT USED)

GPF[1] LAN (INT)

GPF[2] UART (INT)

GPF[3] nCD_SD (INT)

GPF[4] MCR 1 (INT)

GPF[5] MCR 2 (INT)

GPF[6] CDU (INT) : Need to be checked

GPF[7] SPR (INT) : Need to be checked

GPG[0] DBD (INT) : Expansion Board

GPG[1] USB (INT)

GPG[2] NOT USED

GPG[3] NOT USED

GPG[4] LCD_ENB


5-14

GPIO PIN Description GPIO PIN Description

GPG[5] NOT USED CPD

GPG[6] NOT USED END_SENS

GPG[7] NOT USED

GPG[8] NOT USED

GPG[9] NOT USED

GPG[10] NOT USED

GPG[11] TCLK1


5-15

5.1.3 Board Jumper Specification

DIMENSION

JUMPER Specification

(1) PJ3, PJ4 : Setting FLICKER Input Power

(2) SJ3, SJ4, JP204, JP205 : ADA Output (EARPHONE) ENABLE

(3) JP203 : In case of using LAN B/D, select MODEM SLOT or AP DOWNLOAD PORT

(4) JP202 : Output the message by DEBUG CONSOL

(5) JP200 : Selecting BOOT MEMORY

(6) JP3 : Selecting JTAG PORT

(7) PJ1, PJ2 : Selecting RTS signal for supporting EMV


5-16

DEFAULT JUMPER Setting

(1) PJ3, PJ4 : PJ3 SHORT

(2) SJ3, SJ4, JP204, JP205 : SJ3, SJ4 SHORT

(3) JP203 : 1, 2 SHORT

(4) JP202 : 1, 2 SHORT

(5) JP200 : 1, 2 SHORT

(6) JP3 : 1, 2 SHORT

(7) PJ2 : SHORT (adding) [07. 08. 21]


5-17

5.1.4 Modem

5.1.4.1 Overview

The Conexant. SmartV.XX Modem is a full-featured, worldwide, controller-based modem that

integrates modem controller (MCU), modem data pump (MDP), 256 KB ROM, 32 KB RAM, and

SmartDAA system side device (SSD) functions onto a single

The modem operates by executing firmware from internal ROM and RAM. Optional customized

Firmware is supported with optional external flash ROM memory. Additionally, added/modified country

profiles are supported by internal SRAM patch (maximum of one profile) or serial EEPROM.

Downloadable architecture supports downloading of customized MCU firmware from the host/DTE to

the SmartV.XX modem.

The SmartV.XX Modem device set, consisting of a CX81801 modem device in a 128-pin TQFP and

either a CX20493 SmartDAA Line Side Device (LSD) in a 28-pin QFN or a CX20463 SmartDAA LSD

in a 32-pin TQFP. Conexant’s SmartDAA. technology eliminates the need for a costly analog

transformer, relays and opto-isolations typically used in discrete DAA implementations.

The SmartDAA architecture also simplifies product implementation by eliminating the need for country-

specific board configurations enabling worldwide homologation of a single modem board design and a

single bill of materials (BOM). Low profile, small TQFP and QFN packages with reduced voltage

operation and low power consumption makes this device set an ideal solution for embedded and

palmtop application using parallel host or serial DTE interface.

The SmartV.XX Modem supports data rates up to V.92, data compression, error correction, fax rates

up to 14.4 kbps and speakerphone mode. In V.92 and V.90 (V.92 models) data modes, the modem

can receive data at speeds up to 56 kbps. In V.34 data mode (V.92 and V.34 models), the modem can

receive data at speeds up to 33.6 kbps. In V.32 bis data mode, the modem can receive data at speeds

up to 14.4 kbps. Data compress (V.44/V.42bis/MNP5) and error correction (V.42/MNP 2-4) modes are

supported to maximize data throughput and data transfer integrity. Non-error-correction mode is also

supported. Fax Group 3 send and receive rates are supported up to 14.4 kbps with T.30 protocol.

The SmartV.XX modem operates with PSTN telephone lines worldwide. S models, using the optional

CX20442 Voice Codec (VC) in a 32-pin TQFP, support position independent, full-duplex

speakerphone (FDSP) operation using microphone and speaker, as well as other voice/TAM

applications using handset or headset.


5-18

5.1.4.2 Features

- Data modem

Quick connect, Modem-on-Hold, and PCM upstream functions (V.92 models)

ITU-T V.92/V.90 (V.92 models), V.34 (V.92 and V.34 models), V.32bis, V.32,

V.29, FastPOS (V.29), V.22 bis, V.22, V.22 Fast Connect, V.23, V.21,

Bell 212A, and Bell 103

V.250 and V.251 commands

- Data compression and error correction

V.44 data compression

V.42 bis and MNP 5 data compression

V.42 LAPM and MNP 2-4 error correction

- Fax modem send and receive rates up to 14.4 kbps

V.17, V.29, V.27 ter, and V.21 channel 2

EIA/TIA 578 Class 1 and T.31 Class 1.0

- V.80 synchronous access mode supports host-controlled communication protocols with H.324

interface support

- Interfaces to optional external ROM/flash ROM, RAM, and/or optional serial EEPROM

- Data/Fax/Voice call discrimination

- Hardware-based modem controller

- Hardware-based digital signal processor (DSP)

- Worldwide operation

Complies to TBR21 and other country requirements

On-hook and/or off-hook Caller ID detection for selected countries

Call progress, blacklisting

Internal ROM includes default values for 29 countries

Additional and modified country profile can be stored in internal SRAM

- Caller waiting detection

Caller ID detect

On-hook Caller ID detection

Off-hook Call Waiting Caller ID detection during data mode in V.92, V.90, V.34, V.32bis, and V.32

- Distinctive ring detect

- Modem customization available through patch code that can be stored in optional serial EEPROM or

internal SRAM

- Telephony/TAM

V.253 commands


5-19

2-bit and 4-bit Conexant ADPCM, 8-bit linear PCM, and 4-bit IMA coding

8 kHz sample rate

Concurrent DTMF, ring, and Caller ID detection

CX81801-7x/8x SmartV.XX Modem Data Sheet

- Full-duplex speakerphone (FDSP) mode using optional CX20442 Voice Codec (S models)

Microphone and speaker interface

Telephone handset or headset interface

Acoustic and line echo cancellation

Microphone gain and muting

Speaker volume control and muting

- Built-in host/DTE interface

Parallel 16550A UART-compatible interface up to 230.4 kbps

Serial ITU-T V.24 (EIA/TIA-232-E) logical interface up to 115.2 kbps

- Downloadable architecture

- Direct mode (serial DTE interface)

- Flow control and speed buffering

- Automatic format/speed sensing

- Serial async/sync data; parallel async data

- Thin packages support low profile designs (1.6 mm max. height)

CX81801 Modem device in 128-pin TQFP

CX20493 LSD in 28-pin QFN or CX20463 LSD in 32-pin TQFP

CX20442 VC in 32-pin TQFP

- +3.3V operation with +5V tolerant digital inputs


5-20

Block diagram

5.1.4.4 Technical Specifications

General Description

Modem operation, including dialing, call progress, telephone line interface, and host interface

functions are supported and controlled through the V.250, V.251, and V.253-compatible command set.

The modem hardware connects to the host via a parallel or serial interface as selected by

the PARIF input. The OEM adds a crystal circuit, DIB components, telephone line interface,

Customized modem firmware can be supported by the use of external memory in various

combinations, Customized code can include OEM-defined commands, i.e., identification codes (I3),

identifier string (I4), manufacturer identification (+GMI), model identification (+GMM),

and revision identification (+GMR), as well as code modification.

Parallel interface operation is selected by PARIF input high. Serial interface operation is selected by

PARIF input low.

Hardware Description

SmartDAA technology eliminates the need for a costly analog transformer, relays, and

opto-isolators that are typically used in discrete DAA implementations. The programmable SmartDAA


5-21

architecture simplifies product implementation in worldwide markets by eliminating the need for

country-specific components.

CX81801 MODEM DEVICE

The CX81801 Modem, packaged in a 128-pin TQFP, includes a Microcontroller (MCU), a Modem

Data Pump (MDP), 256 KB internal ROM, 32 KB internal RAM, and SmartDAA interface functions.

The CX81801 Modem connects to host via a parallel host (PARIF = high) or a logical V.24 (EIA/TIA-

232-E) serial DTE interface (PARIF = low). The CX81801 Modem performs the command processing

and host interface functions. The crystal frequency is 28.224 MHz ± 50 ppm.

The CX81801 Modem optionally connects to an external OEM-supplied serial EEPROM over a

dedicated 2-line serial interface. The capacity of the EEPROM can be 256 bytes up to 32 KB. The

EEPROM can hold information such as firmware configuration customization, and country code

parameters. The CX81801 Modem performs telephone line signal modulation/demodulation in a

hardware digital signal processor (DSP) which reduces computational load on the host

processor.

Digital Isolation Barrier

The OEM-supplied Digital Isolation Barrier (DIB) electrically DC isolates the CX81801 from the LSD

and telephone line. The modem is connected to a fixed digital ground and operates with standard

CMOS logic levels. The LSD is connected to a floating ground and can tolerate high voltage input

(compatible with telephone line and typical surge requirements).

The DIB transformer couples power and clock from the CX81801 to the LSD. The DIB data channel

supports bidirectional half-duplex serial transfer of data, control, and status information between the

CX81801 and the LSD over two lines.

CX20463 SmartDAA Line Side Device

The CX20493/CX20463 SmartDAA Line Side Device (LSD) includes a Line Side DIB Interface (LSDI),

a coder/decoder (codec), and a Telephone Line Interface (TLI). The LSDI communicates with, and

receives power and clock from, the SmartDAA interface in the CX81801 through the DIB. LSD power

is received from the MDP PWRCLKP and PWRCLKN pins via the DIB through a full-wave rectified

bridge and capacitive power filter circuit connected to the DIB transformer secondary winding.

The CLK input is also accepted from the DIB transformer secondary winding through a capacitor and a


5-22

resistor in series. Information is transferred between the LSD and the CX81801 through the DIB_P

and DIB_N pins. These pins connect to the CX81801 DIB_DATAP and DIB_DATAN pins, respectively,

through the DIB.

The TLI integrates DAA and direct telephone line interface functions and connects directly to the line

TIP and RING pins, as well as to external line protection components. Direct LSD connection to TIP

and RING allows real-time measurement of telephone line parameters, such as the telephone central

office (CO) battery voltage, individual telephone line (copper wire) resistance, and allows dynamic

regulation of the off-hook TIP and RING voltage and total current drawn from the central office (CO).

This allows the modem to maintain compliance with U.S. and worldwide regulations and to actively

control the DAA power dissipation.


5-23

5.2 Main Power Supply 5.2.1 Appearance


5-24

5.2.2 Specification

APPLICATION

√ NH1800 SYSTEM POWER SUPPLY(100W)

ENVIRONMENTAL CONDITION

CONDITION OPERATING STORAGE CONDITION OPERATING MOVEMENTTEMPERATURE -5 ~ 55 -20 ~ 75 VIBRATION 0.5G 2.0G

HUMIDITY 20 ~ 90 20 ~ 90 IMPACT 5.0G 10.0G M.T.B.F 300,000Hrs

MECHANICAL SPECIFICATION

DIMENSION 240(L) x 95(W) x 70(H) CASE COLOR - CASE MATERIAL EGI 1.0t CASE DRAWING NO. -

WEIGHT About 0.8 Kg MODEL LABEL UL94-V2

WITHSTANDING VOLTAGE & INSULATION RESISTANCE

DIVISION TEST POINT TEST INPUT VOLTAGE TEST CONDITION PRI – SEC AC 3000V WITHSTANDING

VOLTAGE PRI - F.G AC 1800V DURING OF TEST: 1 minute CUTOFF CURRENT: 10mA

PRI – SEC DC 500V INSULATION RESISTANCE PRI - F.G DC 500V

DURING OF TEST: 1 minute INSULATION RES: ≥10Mohm

SAFETY: UL60950/IEC60950

INPUT SPECIFICATION

DIVISION SPECIFICATION INPUT CONNECTION AC INLET(250Vac 10A) INPUT VOLTAGE / CURRENT Free Voltage 100~240Vac ±10% / 3.2A MAX FREQUENCY 47~63Hz(NORMAL:50/60Hz) POWR FACTOR - EFFICIENCY AC 110V 80% typ. / AC 220V 82% typ. HOLD-UP TIME 16.7ms MIN INRUSH CURRENT 70A MAX LEAKAGE CURRENT 3.5mA MAX


5-25

OUTPUT SPECIFICATION

DIVISION SPECIFICATION UNIT CHANNEL +5 +12 +24 Vdc WATTAGE 15.0 18.0 72.0 W

VOLTAGE 4.75 ~ 5.25 11.4 ~ 12.6 21.6 ~ 26.4 Vdc

CURRENT 0.5 ~ 3.0 (Peak 3.5A)

0.1 ~ 1.5 0 ~ 3.0 (Peak 15A)

A

METHOD DC/DC SWITCHING SWITCHING - RIPPLE 50 120 240 mVp-p NOISE 0.1 0.3 0.5 Vp-p SHOOT ±3 ±3 ±5 %

OVP 5.6 ~ 7.5 13.3 ~ 15.6 26.5 ~ 31.2 Vdc OCP S.C S.C S.C A

NOTE :

1) RIPPLE & NOISE test condition: 20MHz, 10uF(ELEC)/0.1uF(CER)

2) S.C: SHORT CIRCUIT

3) +5V, +12V total output cannot exceed 23.5W

REQUIREMENT

1) +24V Peak Current

13A_1.5mS/ 14A_1mS / 15A_0.5mS

12A_2mS

11A_4mS

10A_8mS

8A_16mS

6A_28mS

4A_50mS

3A_60mS

2.8A

1A

2) Apply extra outlet

√ 100Vac~240Vac / 1.0A Max


5-26

SIGNAL SPECIFICATION

√ VAC

1.5S less than 16.7mS more than

√ +5V

CONNECTOR CONFIGURATION

1) AC INPUT DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 L 18AWG/UL1015 BLACK

2 F.G 18AWG/UL1015 GRN/YEL

AC IN

3 N 18AWG/UL1015 WHITE

EAC411 (SWITCHCRAFT)

2) AC OUTPUT DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 N 18AWG/UL1015 WHITE

2 F.G 18AWG/UL1015 GRN/YEL

AC OUT

3 L 18AWG/UL1015 BLACK

EAC405 (SWITCHCRAFT)

3) MBD DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 S.G 18AWG/UL1007 BLACK

2 +5V 18AWG/UL1007 RED 3 S.G 18AWG/UL1007 BLACK 4 N.C - - 5 +5V 18AWG/UL1007 RED

CN3

6 +12V 18AWG/UL1007 YELLOW

MOLEX (87427-0602)

4) SPR DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 +5V 18AWG/UL1007 RED

2 +5V 18AWG/UL1007 RED 3 S.G 18AWG/UL1007 BLACK

4 S.G 18AWG/UL1007 BLACK 5 S.G 18AWG/UL1007 BLACK 6 N.C - - 7 +24V 18AWG/UL1007 WHITE

CN4

8 +24V 18AWG/UL1007 WHITE

MOLEX (87427-0802)


5-27

5) CDU DIVISION PIN NO. CONFIGURATION SIZE COLOR REMARK

1 +5V 18AWG/UL1007 RED 2 +5V 18AWG/UL1007 RED 3 S.G 18AWG/UL1007 BLACK 4 +12V 18AWG/UL1007 YELLOW 5 N.C - - 6 S.G 18AWG/UL1007 BLACK 7 S.G 18AWG/UL1007 BLACK 8 +24V 18AWG/UL1007 WHITE 9 +24V 18AWG/UL1007 WHITE

CN5

10 S.G 18AWG/UL1007 BLACK

MOLEX (87427-1002)

NH-1800 6.Cash Dispenser Unit

6-1

Chapter 6. Cash Dispenser Unit


6-2

6.1 Appearance/ Functional Diagram

6.1.1 Cash Dispenser Unit

The following figures show the three sectional diagrams of the Cash Dispenser Unit. Cash Dispenser

Unit is 310.00mm high and 318.00 mm wide.

Plane Diagram

Front View

Side View (Right)


6-3

6.1.2 Cassette

The following figures show three sectional diagrams of the cassette. Cassette is 135.70mm high,

224.00mm wide and 237.80mm long

Plane Diagram

Rear View Side View (Right)


6-4

6.1.3 Sensor Diagram


6-5

6.2 Unit Block Diagram

CPU(80C186EB) PLD1 U25

XC9572(100 PIN)

SENSOR

EEPROM

CLUTCH1

2매 검지 A,B

DIP S/W1, 2

373

EPROM(27C256)

FLASH ROM(39SF010)

273 7 SEGMENT

CS

AD BUS

A BUS

FLASH ROM(39SF010)

SOLENOID1, 2

DC 반송 MOTOR

EPROM(27C256)

PLL DRIVER(TC9242F)

PWM DRIVER(SG3524)

OCK IAGRAMOSC

16MHz

RESET DS1232

/RST

내부 2분주 8MHz사용

RST

273 7 SEGMENT

/RST

/WR_GCS1

373

SRAM(62256)

SRAM(62256)

S_MCS

PLD2 U22 XC95108(100 PIN)

FM_WE

7분주2.28MHZ

CM1_ON

AD[0..7]

AD[0..15]

PWM_CLK

FM B/D SELECT

RST

Using 8MH

7

2

DC return Motor


6-6

6.3 Module and Sensor Replacement

6.3.1 Sensor Replacement

The Cash Dispenser Unit contains 13 sensors in total including 10 returning path sensors, 1 gate

operation detection sensors, 1 cassette position detection sensors, 1 Encoder sensors and 1 double

bill detection sensor

Turn the power off and remove the Cash Dispenser Unit cover as shown in the figure to replace

sensors and modules


6-7

6.3.2 Returning Path Sensor

6.3.2.1 CS1L (A, B)

(1) Remove the sensor bracket M4

screws (2 places each) as shown

in the figure below.

(2) Remove the connector and the

cable to remove the sensor bracket

Be careful not to break the

connector pin when removing.

(3) Remove the sensor bracket.

(4) From the removed sensor bracket,

remove the M3 sensor screws

(1 place each) of the sensor which

will be replaced.

(5) Replace the sensor.

(6) Assemble the unit in the reverse

order – (4) ~ (1)

(P/N 44133101)

Sensor Holder

(P/N 44133901)

(P/N 44654302)

(P/N 44654302)


6-8

Sensor Holder

(P/N 44133901)

(P/N 44654302)

(P/N 44654302)

(P/N 44133101)

6.3.2.2 CS1T (A, B)

(1) Remove the sensor bracket M4 screws (2

places each) as shown in the figure below.

(2) Remove the connector and the cable to

remove the sensor bracket.

Be careful not to break the connector pin

when removing.


(4) From the removed sensor bracket, remove

the M3 sensor screws (1 place each) of the

sensor which will be replaced.


(6) Assemble the unit in the reverse order

– (4) ~ (1)


6-9

(P/N 44611003)

Sensor Holder

(P/N 44133901)

Sensor Support

(P/N 44093201)

6.3.2.3 CS4L (A, B)





Be careful not to break the connector pin when

removing.

(3) Remove the sensor bracket

(4) From the removed sensor bracket, remove the

M3 sensor screws (1 place each) of the sensor

which will be replaced.


(6) Assemble the unit in the reverse order – (4) ~

(1)

(P/N 44920301)

(P/N 44654305)


6-10

(P/N 44654305)

(P/N 44611003)

Sensor Holder

(P/N 44133901)

Sensor Brkt

(P/N 44133301)

(P/N 44654305)

6.3.2.4 CS4T (A, B)




remove the sensor bracket


removing.

(3) Remove the sensor bracket

(4) From the removed sensor bracket, remove the

M3 sensor screws (1 place each) of the sensor




(1)


6-11

(P/N 44654305)

(P/N 44611003)

Sensor Holder

(P/N 44133901)

Sensor BRKT

(P/N 44166501)(P/N 44611003)

(P/N 44920301)

Sensor Holder

(P/N 44133901)

6.3.2.5 CS13L

(1) Remove the sensor bracket M4 screws

(1places each) as shown in the figure below.




removing.


(4) From the removed sensor bracket, remove

the M3 sensor screws (1 place each) of

the sensor which will be replaced.



(1)

6.3.2.6 CS13T

(1) Remove the sensor bracket M4

screws (1places each) as shown

in the figure below.




removing.


(4) From the removed sensor bracket, remove the M3 sensor screws (1 place each) of the sensor



(6) Assemble the unit in the reverse order – (4) ~ (1)


6-12

(P/N 44651201)

Sensor BRKT

(P/N 44651201)

(P/N 21683911)

6.3.3 Gate Operation Detection Sensor & Encoder Sensor

6.3.3.1 CS3

(1) Remove the M3 screw of the CS3 sensor

bracket (1 place).


remove the sensor bracket. Be carefull not to

break the connector pin when removing.

(3) Press the part (2) of the sensor gently as

shown in the figure below to remove the lock

and the sensor.

(4) To insert the sensor, insert the part (1) first,

then press part (2) to lock.

(5) Assemble in the reverse order – (3)~(1)

(6) When reassembling the CS3, pull the

solenoid and adjust the detection bracket to

the center of the sensor while the screw is

still loose. Then, tighten the screw.


6-13

(P/N 44654302)

(P/N 44651601)

(P/N 44166101)

6.3.4 Encoder Sensor

6.3.4.1. CS8

Replace CS8 in the same as replacing CS3 sensor as in Steps (1) ~ (5) above.

6.3.5 Regular Position Sensor

6.3.5.1. CS7

(1) Remove the M3 screw of the CS3 sensor

bracket (1 place).


remove the sensor bracket. Be carefull not

to break the connector pin when removing.

(3) Press the part (2) of the sensor gently as

shown in the figure below to remove the

lock and the sensor.

(4) To insert the sensor, insert the part (1) first,

then press part (2) to lock.

(5) Assemble in the reverse order – (3)~(1)

(6) When reassembling the CS3, pull the

solenoid and adjust the detection bracket to

the center of the sensor while the screw is

still loose. Then, tighten the screw


6-14

6.3.6 Module Replacement

6.3.6.1 Main Board Assembly

(1) Turn off the power.

(2) Open the cover by unscrewing four board cover fixing (M3) screws.

(3) Remove the connector from the board.

Be careful not to break the connector pin when removing.

(4) Unscrew six board fixing (M3) screws.

(5) Replace the board.

(6) Assemble in the reverse order - (4) ~ (1).

PCBA: 72323130


6-15

6.3.6.2 Main Motor Assembly


(2) Remove the power cable from the main motor.

(3) Unscrew the main motor fixing screws (M5, 4 places).

(4) Remove the main motor assembly and replace it.

(5) Assemble in the reverse order - (4) ~ (1). At this time, be careful that belt tension loaded to the bolt

is not loosened.

(P/N 44656302)

(P/N 56403106)


6-16

6.3.6.3 Gate Solenoid Assembly


(2) Open the cover.

(3) Remove the solenoid power cable.

(4) Remove the ö2 E-ring.

(5) Unscrew the solenoid bracket screws (M4, 2 places).

(6) Unscrew the solenoid fixing screws (M4, 4 places).

(7) Afre replacing the solenoid assembly, assembl the gate solenoid assembly in order of Step (6) ~ (8).

At this time, adjust the gate based on the gate adjustment standard.

(P/N 44950404)

(P/N 44654302)

(P/N 44657401) (P/N 32073902)

(P/N 44651302) (P/N 44531901)


6-17

(P/N 44603901)

(P/N 44950409)

(P/N 44974201)

(P/N 72842401) (P/N 44654302)

(P/N 72841904)

6.3.6.4 Clutch Assembly


(2) Remove the cassette.

(3) Disconnect the clutch power cable.

(4) Unscrew the tension bracket fixing screw

(M4), and loosen the timing belt.

(5) Remove the gear support spring.

(6) Unscrew M4x16 screws by half on the main

board.

(7) Remove the ö2 E-ring.

(8) Unscrew three clutch bracket fixing screws

(M4).

(9) Remove the clutch assembly.

(10) Replace the clutch assembly and assemble in

the reverse order - (9) ~ (1). At this time,

check if the tension of the timing belt is

enough.


6-18

(P/N 44621204)

(P/N 44136802)

(P/N 44651406)

(P/N 72844004)

(P/N 72843901)

(P/N 72843805)

6.3.6.5 Note Separate Assembly

(1) Open the casette cover, and pull back the

push late to lock it.

(2) Unscrew two M3 flathead bolts on the

upper part of the note separate assembly.

(3) Unscrew two fixing M3 screws – No. 1 and

No. 2.

(4) Remove the cover assembly.

(5) Unscrew two fixing M3 screws – No. 3 and

No. 4.

(6) Remove the cassette base assembly and

the note seprate assembly.

(7) Replace the note separate assembly.

(8) Assemble by the order of (7)~(1).


6-19

6.4 Adjustment Standard

6.4.1 Gate Adjustment Standard

(1) Unscrew the solenoid bracket fixing M4 screws (2 places) by half.

(2) Adjust the solenoid with the gate adjustmenet jig in a way that the gate will be located in position

(1) when the solenoid is on. Then, completely fasten the solenoid bracket fixing screw.

(3) Adjust the solenoid with the M3 stop screw and the gate adjustment jig in a way that the gate will

be located in position (2) when the solenoid is off.

(4) After adjusting the position of the gate, adjust the location of the sensor by moving the sensor

bracket in a way that the solenoid adjustment bracket passes the center of CS3 sensor when the

solenoidis on. Then, fix the location of the sensor.


6-20

6.5 Oiling Standard

No. Location Lubricants Interval Remark

1 Tension Pulley Mobil (1) Y1 Lubricate the friction part between shaft and pulley

2 Gate bush Mobil (1) Y1 Lubricate the friction part

between bush and gate shaft (2 places)

3 Gear support gear

teeth surface AlbaniaGreaseEP1

Initial Oiling

-

4 Gate spring hook AlbaniaGreaseEP1 Initial Oiling -

5 Gear support spring

hook AlbaniaGreaseEP1

Initial Oiling

-

6 Note separate

assembly gear teeth surface

AlbaniaGreaseEP1 Initial Oiling -

* Y1: Once a year.

* Warning: Be careful not to contaminate the belt with lubricant.


6-21

6.6 Cleaning Standard

No. Location Int. Remark

1 Cash Dispenser Unit

main body

CS1L (A, B)

CS1T (A, B)

CS4L (A, B)

CS4T (A, B)

CS13L (A)

CS13T (A)

Guide entrance

M6 Remove the foreign objects and

dust using the soft brush

2 No. of Cassette Info Roller Y1 Remove the foreign objects and

dust using the soft brush

※ M6: Once every 6 months Y1: Once a year


6-22

6.7 Setting Specifications

6.7.1 Dip Software Specifications

1) CN7 (Refer to the cable connection diagram)

26 1

S1 Setting Comments

#1, #2, #12 Short: Forced EP download, Test mode #1, #2 Short: Test mode

#1~#26 Open AP mode

2) CN8 Default setting

#1~#26 Open


6-23

6.8 Cable Connection Diagram

6.8.1 Main Board

CN1 (40P)

CN10 (26P)CN8 (26P)

CN6 (6P)

CN2 (8P)

CN4(9P)

CN7 (10P)

CN3 (6P)

1

10

1

39

2

6 1

40

8

5

CN12 (5P)

CN9 (6P)

Seq Connector

Name No. of Pins

Usage Remark

1 CN1 40 Sensor Unit

2 CN2 8 Motor, Clutch, Solenoid

3 CN3 6 Additional Sensor Unit

4 CN4 9 RS-232C Comm.

5 CN6 6 PLD Download

6 CN7 10 POWER (VCC, +12V, +24V, GND)

7 CN8 26 DIP Software signal

8 CN9 6 DC/DC Power Unit

9 CN10 26 FM Board Connection Unit

10 CN12 5 2 Sheet I/F


6-24

6.9 Interface Specifications

6.9.1 Line connection method

RS232C

6.9.2 Data rate

115200BPS

6.9.3 Error detection method

None Parity, Framing Error, Overrun Error, Bcc Check

6.9.4 Character configuration

Start Bit Data 8 bits Parity Bit Stop Bit


6-25

6.9.5 Data Protocol

1) Normal condition

COMMAND ENQ ENQ ACK

GP

CDUM

ACK ACK (starting) Response Stop (Idle)

2) Abnormal condition

COMMAND

GP

CDUM

ACK

Note) 180 SEC: AP sending time out

GP NACK ACK

CDUM Response Response (Idle)

- CDUM can respond only when the request from the GP is received.

t = 180 SEC.


6-26

Optional A. Cash Dispenser Unit : CDU-M type

A.1 Appearance/Functional Diagram

A.1.1 CDU

The following figures show the three sectional diagrams of the CDU. CDU is 623.00mm high and

303.00 mm wide.

평면도

정면도 우측면도

303.00

438.00

623.0

0

Plane Diagram

Front View Side View (Right)


6-27

A.1.2 Cassette

The following figures show three sectional diagrams of the cassette. Cassette is 137.50mm high,

217.00mm wide and 342mm long.

우측면도정면도

평면도

217.00 342.00

137.5

0

Front View Side View (Right)

Plane Diagram


6-28

A.1.3 Actuator Diagram

Six actuators are used. The following figure shows their location.

GATE SOLENOID 1

GATE SOLENOID 2 MAINMOTOR

RJ BIN

CASSETTE#1

CASSETTE#2

CASSETTE#3


6-29

A.1.4 Sensor Diagram

The following figure shows the location of 29 sensors in this system.

Note) A = Sensor far from the board.

B = Sensor close to the board.

A BB/D

정면도

Front View

Front View


6-30

A.2 Unit Block Diagram

CPU(80C186EB) PLD1 U25

XC9572(100 PIN)

SENSOR

EEPROM

CLUTCH1

2매 검지 A,B

DIP S/W1, 2

373

EPROM(27C256)

FLASH ROM(39SF010)

273 7 SEGMENT

CS

AD BUS

A BUS

FLASH ROM(39SF010)

SOLENOID1, 2

DC 반송 MOTOR

EPROM(27C256)

PLL DRIVER(TC9242F)

PWM DRIVER(SG3524)

OCK IAGRAMOSC

16MHz

RESET DS1232

/RST

내부 2분주 8MHz사용

RST

273 7 SEGMENT

/RST

/WR_GCS1

373

SRAM(62256)

SRAM(62256)

S_MCS

PLD2 U22 XC95108(100 PIN)

FM_WE

7분주2.28MHZ

CM1_ON

AD[0..7]

AD[0..15]

PWM_CLK

FM B/D SELECT

RST

2 sheets detection, A.B

7 ramification 2.29 MHZ

2 Ramification internally

Uses 8MHz

DC Return path Motor


6-31

A.3 Module and Sensor Replacement

A.3.1 Sensor Replacement

Turn the power off and remove the CDU cover as shown in the figure to replace sensors and

modules. The CDU contains a total of 28 sensors including 20 returning path sensors, 1 gate

operation detection sensor, 3 cassette position detection sensors, 3 remaining note detection

sensors and 1 encoder sensor.


6-32

1) Returning Path Sensor

(1) CS1D(A,B), CS15D(A,B), CS31D(A,B)

Remove the sensor bracket M4 screws (2 places each) as shown in the figure below.①

Remove the connector and the cable tie to remove the sensor bracket. Be careful not to break the connector ②

pin when removing.

Remove the sensor bracket.③

From the removed sensor bracket, remove the M3 sensor screws (1 place each) of the sensor which will be ④

replaced.

Replace the sensor.⑤

Assemble the unit in the reverse order ⑥ - ~ .④ ①

SCREW:M4x8

SENSOR BRACKET44262501

CS1ADCS15ADCS31AD

SCREW:M344651301

SENSOR HOLDER44134001

SENSOR:P-INTERRUPTER21685201CS1BD

CS15BDCS31BD

P/N : 44654302


6-33

(2) CS1T(A,B), CS15T(A,B), CS31T(A,B)

Remove the sensor bracket M4 screws (2 places each) from the sensor bracket.①


pin when removing.


④ From the removed sensor bracket, remove the M3 sensor screws (1 place each) of the sensor which will be

replaced.


Assemble the unit in the reverse order ⑥ - ~ .④ ②

SCREW:M4x8


CS1ATCS15ATCS31AT

SCREW:M344651301


SENSOR:P-INTERRUPTER21685202

CS1BTCS15BTCS31BT

P/N : 44654302


6-34

(3) CS2D

Remove the M3 screws (4 p① laces) of the sensor bracket.

Remove the connector and the cable tie to remove the sensor supporter. Be careful not to break the ②


Remove the M3 sensor screw (1 place).③

Remove the M3 sensor fastening screws from the removed④ sensor bracket.


Assemble the unit in the reverse order ⑥ - ~ . Make sure to fasten the spacer and the screw end is not ④ ①

protruding out to the other side of the bracket.


SCREW:M344651201


SPACER44920301

SCREW:M344651301



6-35

(4) CS2T

Remove the M3 screws (4 places) of the sensor brac① ket.




Remove the M3 sensor fastening screws from the removed sensor bracket.④

Replace the senso⑤ r.


SENSOR SUPPORTER44531101

SCREW:M344651201


SCREW:M344651301



6-36

(5) CS4D (A, B)

Remove the M3 screws (2 places) of the sensor bracket.①




Remove the M3 sensor fastening screws to replace from the removed sensor bracket.④




CS4BD

CS4AD

SCREW:M444654302


SPACER44920301

SCREW:M3 44651201

SENSOR SUPPORTER44531401

SENSOR:P-INTERUPTER21685201


6-37

(6) CS4T (A, B)

Remove the M3 screws (2 places) of the sensor bracket at the left and right sides.①




Remove the M3 sensor fastening screws of the sensor to replace from the removed sensor bracket.④



CS4AD

CS4BD

SCREW:M444654302


SENSOR:P-INTERUPTER21685202


SCREW:M3 44651201


6-38

(7) CS13D

Remove the M3 screws (4 places)① of the sensor bracket.




Remove the M3 sensor fastening screws to replace from the removed senso④ r bracket.




SCREW:M344651301


SCREW:M3 44651201

SENSOR SUPPORTER

44531501

SENSOR:P-INTERRUPTER 20685201

SPACER44920301


6-39

(8) CS13T

Remove the M3 screws (1 place) of the sensor bracket.①




Remove the M3 sensor fastening screws from the removed sensor bracket.④


⑥ Assemble the unit in the reverse order - ~ . Make sure to fasten the spacer and the screw end is not ④ ①


SCREW:M444654302



SENSOR:P-INTERRUPTER 20685202

SPACER44920301

SCREW:M344651201


6-40

2) Gate Operation Detection Sensor & Encoder Sensor

(1) CS3

Remove the M3 screw of the CS3 sensor ① bracket (1 place).


pin when removing.

Press the part of the sensor gently as shown in the figure below to remove the lock and the sensor.③ ②

To ④ insert the sensor, insert the part first, then press part to lock.① ②

Assemble in the reverse order ⑤ - ~ .③ ①

Note) When reassembling the CS3, pull the solenoid and adjust the detection bracket to the center of the sensor

while the screw is still loose. Then, tighten the screw.

SCREW:M344651301검지

BRACKET



Sensor bracket


6-41

(2) CS8 (Encoder sensor)

Remove the M3 screw of the CS8 sensor bracket (1 place).①

Remove the connector and the cable toe to remove the sensor bracket. Be careful not to break the connector ②

pin when removing.

Press part of③ ② the sensor gently as shown in the figure below to remove the lock and the sensor.

To insert the sensor, insert the part first, then press part to lock.④ ① ②

Assemble in the reverse order ⑤ - ~ .③ ①

Note) Make sure that the sensor always faces towards the center of the encoder shaft as shown in the following

figure.

SCREW:M344651301



ENCODERSHAFT


6-42

3) Regular Position Sensor

(1) CS7, CS17, CS27

Remove the sensor bracket M4 screws (2 places each).①

Remove the connector and the cable tie to remove the sensor bracket. Be careful not t② o break the connector

pin when removing.


Remove the MP3 sensor screws (2 places each) from the removed sensor bracket.④



SCREW:M344651601

MICRO S/W32079301

MICRO S/W :BRKT44146101

SCREW:M444654305

Note) Adjust the cassette position when mounting it until a click sound is heard.


6-43

4) Remaining Note Sensor

(1) CS6, CS16, CS26

Remove the CS6 sensor from the main B/D to replace it. (See the main B/D replacement section)①

Remove the sensor bracket M3 screws (2 places each).②

Press③ the snap lock in the rear of the sensor bracket with your hand and, then remove the sensor

Remove the connector. Be careful not to break the connector pin when removing.④


Connect the connector.⑥

To assemble the sensor in the brac⑦ ket, lock it from the front side and press the rear side to fix it.

Note) Adjust the sensor by running the variable resistance so that it generates a current below 1.0V if there is

cash available and above 3.0V if no cash is available.

SCREW:M344651301

SENSOR:PHOTO-INTERRUPT21685001

Variable

resistance


6-44

A.3.2 Module Replacement

1) B/D assembly

(1) The board assembly is composed of the main board and the DC converter board as shown in the following

figure.

(2) Remove the connector from the board. Be careful not to break the connector pin.

(3) Remove the board M3 screws (4 places in the main board, 8 places in the FM board (6 screws, 2 jack posts)

and 2 places in the DC board).

(4) Replace the board.

(5) Assemble in the reverse order - (4)~(1).

Main B/D4 X SCREW M344651301

FM B/D6 X SCREW M344651301

FM B/D2 X JACK POST

44824401

DC CONVERTER B/D2 X SCREW M344651301


6-45

2) Main Motor Assembly

(1) Remove the main motor cover as shown in the following figure.

(2) Remove the power cable from the main motor.

(3) Unscrew the main motor fixing screws (M5, 4 places).

(4) Remove the main motor assembly and replace it.

(5) Assemble in the reverse order - (4)~(1).

5 X SCREW:M444654302

MAIN MOTOR

4 X SCREW:M544656302

COVER


6-46

3) Gate Solenoid Assembly

(1) Remove the solenoid power cable.

(2) Remove the φ2 E-ring.

(3) Unscrew the solenoid bracket screws (M4, 2 places).

(4) Unscrew the solenoid fixing screws (M4, 4 places).

(5) Assemble in the reverse order - (4)~(1) after replacing a solenoid assembly. Adjust the gate according to the

standard.

SOLENOID

SOLENOID BRACKET

SCREW M4x844654302

SOLENOID 2

SOLENOID 1

M3 STOP SCREW44657401

E-RING

SCREW:M3X6


6-47

4) Clutch Assembly

(1) The clutch assembly is composed of three clutches as shown in the figure below.

SCREW:M344651803

CLUTCH SHAFT

E-RING

(2) Remove the M4 screw (1 pace) and E-Ring to remove the clutch as shown in the above figure. Then,

remove the M4 screws (3 places) as shown in the figure below.

SCREW:M444654302

Clutch 1

Clutch 2

Clutch 3


6-48

(3) Remove the clutch assembly.

CLUTCH1 SSEMBLY

CLUTCH2ASSEMBLY

CLUTCH3ASSEMBLY

(4) Replace the clutch assembly and assemble in the reverse order - (4)~(1).

TENSION PULLEY

Note) When replacing the clutch assembly, adjust the tension pulley so that belt tension is about 100g to the

direction and about 200g ~ 300g to the direction when the timing belt is pressed by about 3mm (use the

tension gauge).


6-49

A.4 Adjustment Standard

A.4.1 Gate Adjustment

1) Loosen the solenoid M4 screw (2 places) as much as possible.

GATE SPRING

SCREW:M4

2) Adjust the solenoid position so that the gate is at least 1.5mm away from the shaft when you pull the gate as

shown in the below right figure.

3) Adjust the solenoid position so that the gate is 1.5mm away from the shaft, when pulling the gate as shown

in the right below figure.

GATE를 당겼을 때 GATE를 놓았을 때

1.5

mm

OBLONG

EMBOSSING

M3 STOP SCREW

GATE

GATEADJUSTMENT JIG

SOLENOID BRACKET

SOLENOID ADJUSTMENT BRACKET

GATE

1.5

mm

GATEADJUSTMENT JIG

OBLONG SOLENOID SENSORBRACKET

SHAFT

SHAFT

4) Fix the solenoid M4 screws (2 places).

②

When the gate is pulled When the gate is released

P/N : 44654302


6-50

A.4.2 Adjusting Gate2

1) Unscrew the solenoid bracket fixing M4 screws (2 places) by half.

2) Adjust the solenoid position so that the Gate2 is 3-4mm away from the CS3 sensor supporter when you pull

the gate as shown in the Figure A. Then, fasten the solenoid bracket fixing screws completely.

Note) Adjust distance between the supporter and Gate2 more than 3mm when the solenoid is released, as

shown in the Figure B.

CS2T SENSORSUPPORTER GATE2

SOLENOID DAMPER

SOLENOID PLUNGER

3~

4 m

m

SCREW:M4

Figure A. When Solenoid is Pulled

Figure B. When Solenoid is Released

GATE2 (놓았을 때)

SUPPORTER

BELT

CS2T SENSOR SUPPORTER

3mm 이상

GATE2 (당겼을 때)

3~

4 m

m

When the gate 2 is releasedWhen the gate 2 is pulled

Over 3mm


6-51

A.5 Oiling Standard

NOTE SEPARATE ASSEMBLY GEAR TEETH SURFACE

GEAR TEETHSURFACE

TENSION PULLEY

GEAR SUPPORT SPRINGHOOK

GATE SPRING HOOKGATE BUSH


6-52

No. Location Lubricants Interva

l Remark

1 Tension Pulley Mobil (1) Y1 Lubricate the friction part between the shaft and the

pulley

2 Gate bush Mobil (1) Y1 Lubricate the friction part between the bush and the

gate shaft (2 places)

3 Gear support gear

teeth surface AlbaniaGreaseEP1

Initial Oiling

-

4 Gate spring hook AlbaniaGreaseEP1Initial Oiling -

5 Gear support spring

hook AlbaniaGreaseEP1

Initial Oiling

-

6 Note separate

assembly gear teeth surface

AlbaniaGreaseEP1Initial Oiling -

* Y1: Once a year. * Warning: Be careful not to contaminate the belt with lubricant.


6-53

A.6 Cleaning Standard

No. Location Int. Remark

1 CDU

Main Body

CS1(A,B)D,T / CS15(A,B)D,T CS31(A,B)D,T / CS4(A,B)D,T CS2D,T / CS13D,T CS3 / CS8 CS7 / CS7 / CS17 CS6 / CS16 / CS26 Guide entrance

M6 Remove the foreign

objects and dust using a soft brush

2 Note separate

ASS’Y Roller Y1

Remove the foreign objects and dust using a

soft brush

M6: Once every 6 months※

Y1: Once a year


6-54

A.7 Setting Specifications

A.7.1 Dip S/W Specifications

1) CN7 (Refer to the cable connection diagram)

26 1

S1 Setting Comments

#1, #2, #12 Short Forced EP Download, Test mode #1, #2 Short Test mode

#1~#26 Open AP mode

2) CN7 Default setting

#1~#26 Open

3) FM B/D DIP S/W Specifications

FM B/D DIP S/W Remark 2 CASSETTE #1, #6, #7 : ON Default 3 CASSETTE #2, #4, #6 : ON Default

(Mounting 2 Cassettes) (Mounting 3 Cassettes)


6-55

A.8 Cable Connection Diagram

A.8.1 Main B/D

CN1 (40P)

CN10 (26P)CN8 (26P)

CN6 (6P)

CN2 (8P)

CN4(9P)

CN7 (10P)

CN3 (6P)

1

10

1

39

2

6 1

40

8

5

CN12 (5P)

CN9 (6P)

Seq Connector

Name No. of Pins

Use Remark

1 CN1 40 Sensor Unit

2 CN2 8 Motor, Clutch, Solenoid

3 CN3 6 Additional Sensor Unit

4 CN4 9 RS-232C Comm.

5 CN6 6 PLD Download

6 CN7 10 POWER (VCC, +12V, +24V, GND)

7 CN8 26 DIP S/W signal

8 CN9 6 DC/DC Power Unit

9 CN10 26 FM B/D Connection Unit

10 CN12 5 2 Sheet I/F


6-56

A.9 Interface Specifications

A.9.1 Line connection method

RS232C

A.9.2 Data rate

9600BPS

A.9.3 Error detection method

None Parity, Framing Error, Overrun Error, Bcc Check

A.9.4 Character configuration

START BIT DATA 8 BITS PARITY BIT STOP BIT


6-57

A.9.5 Data Protocol

1) Normal condition

COMMAND ENQ ENQ ACK

GP

CDUM

ACK ACK (starting) Response Stop (Idle)

2) Abnormal condition

COMMAND

GP

CDUM

ACK

Note) 180 SEC: AP sending time out

GP NACK ACK

CDUM Response Response (Idle)

- CDUM can respond only when the request from the GP is received

t = 180 SEC.


6-58

A.10 How to add 2nd Cassette

A.10.1 Requirement

If you want to upgrade 2nd cassette, you may just purchase this Upgrade Kit from Hyosung.

Part Number Part Name

79000901 UPGRADE KIT:MCD2100->2200

A.10.2 Procedure

1) Turn the power off and open the safe door to pull out the Cash Dispenser

2) Slightly unscrew four screws (Fig1) and take off the protective cover.

And then disconnect power cable, communication cable and ground cable. (Fig2)

Fig 1 Fig 2

3) Please mark the position of assembling on the base of housing with pencil

Unscrew 4 screws on the base of housing at both sides as below (Fig 3, 4)

Fig 3 Fig 4


6-59

4) Take out the CDU (Cash Dispensing Unit) from the base

5) Unscrew the 8 screws and take out the Base Support Bracket and Bottom Support Bracket (Fig

5, 6)

Fig 5 Fig 6

6) After putting the body module on the feed module (Upgrade Kit, Fig 7) unscrew the

screw, loosen the tension pulley and the timing belt (Fig 8)

Fig 7 Upgrade Kit for 2nd Cassette Fig 8

7) After adjusting the assembly of Guide Add Bracket (note that slightly pull out the lower

part of it so that there isn’t any space between upper part of it and counter part, it should be

paralleled with rectangular hole when screwing it), fasten 8 screws at both sides

Fig9 (a,b) Fig 10 Guide Add Bracket


6-60

8) Plug in the feed module flat cable (Fig 11, 12)

Fig 11 Fig 12

9) Loosen the screw under the rails and move the bracket for cabling from "A" to "B"

Fig 13 Fig 14

10) Unscrew 4 screws to take off the base from rails

Fig 15 Fig 16 Fig 17

11) Do the same way to the other side

Flat

Cable

“A”

“B “


6-61

12) Unscrew 4 screws and take off the rails on each side (Fig 18, 19)

Fig 18 Fig 19

13) Move rails and screw them to the housing tap placed on "A"

Fig 20 Fig 21

14) Take the reverse order of step 12 ~ 1 to put together the cash dispenser of 2nd cassette

15) After the completion of physical addition of 2nd feed module of cash dispenser, you

should set the cassette number and cash denomination you want by changing the

setting specification of cash dispenser using additional test program.

16) Make sure that you will test transactions more that 10 times whether the operation of

2nd cassette is OK or not

“A”

NH-1800 7. Magnetic Card Reader

7-1

Chapter 7. Magnetic Card Reader


7-2

7. Magnetic Card Reader 7.1 Specification

7.1.1 Applicable Range

This specification is applicable to a 2 track read magnetic head for card readers.

7.1.2 Standard Test Condition

- Measurement shall be executed by standard test condition.

- Standard conditions are temperature 20, humidity 65% (10-35, 45-85% allowable).

7.1.3 Electrical Specifications

No. Item Measuring Condition Specification

1 DC resistance 20 110Ω±15%

2 Inductance 1KHz (series circuit) 44mH±20%

3 Read Output 23mVp-p±20%

4 Insulation resistance Case~T.pin DC 500V 50MΩmin

5 Core-earth Core-Case 3Vmax 10Ωmax

6 Measuring tape PM50-7B (Recording density 210BPI)

7 Tape speed 19.05cm/sec (7.5inch/sec)

7.1.4 Production Specifications

Item Spec/Material Item Spec/Material

Gap width 0.01mm Core Permalloy

Gap depth 0.3mm min Shield case Permalloy

Track width 1.0mm±0.1 Case resin Epoxy resin


7-3

7.1.5 Reliability

1) Environmental Test

- Temperature cycle test : 5 cycles of the following are to be applied.

- High temperature test : Unit shall be kept in a temperature of +70 for 72 hours.

- Low temperature test : Unit shall be kept in a temperature of -25 for 72 hours.

- High Humidity test : Unit shall be kept in a temperature of +40 and humidity of 95% for 96 hours.

- Variation of characteristics : Unit shall satisfy the following after the above each test.

DC resistance Initial value ± 20%

Inductance Initial value ± 20%

Read output Initial value ± 20%

Insulation resistance Within specified limits

Core-earth Within specified limits

2) Using Environment

- Air temperature : -20 to 65

- Relative humidity : 30% to 90% (Impossible dewfall)

3) Storage Environment

- Air temperature : -25 to 70

- Relative humidity : 15% to 95% (Impossible dewfall)

(Operated in a laboratory room)

Standard


7-4

4) Life Test

- An examination condition

Pressure point : 400g

Card exchange : 5000 pass

Card speed : 40cm/sec

Test card : Plastic card (0.76t)

Unit shall be used without troubles for over 500,000 pass with above test.

7.1.6 Indication

Production model number and lot number shall consist of and be symbolized as follows :

7.1.7 Prohibition in Usage

1) Mechanical pressure

Unit shall be free from strong pressure in customer’s production process.

2) Weld (Micro spot welding machine)

Welding condition shall be controled within following

Mechanical pressure : 9kgs max.

Welding cycle : AC 1-Cycle

Welding current : 0.8 KA max.

3) Soldering (soldering iron for electrical part use)

Soldering condition shall be controlled within following

Temperature : 400 max

Time : 5 sec. max.

Model number

Production lot number of the month

Production month (Alphabet ups every month)

Production year (last digit)


7-5

7.1.8 Environmental Managed Substance

1) Materials used parts to not contain any of the following substance.

- Cadmium and cadmium compounds

- PBB and PBDE

- Chlorinated paraffin

- Polychlorinated biphenyl (PCB)

- Polychlorinated naphthalene (PCN)

- Organic tin compounds

- Asbestos

- Azo compounds

- About packing material, the impurities permission

concentration of mercury, cadmium, a lead, and

hexavaten chromium should be less than 100ppm in total.

- Mercury, Lead, Hexavaten chromium

2) This part applicates (Rohs Application)

7.1.9 Consultation

If any doubts arise as to any of the specifications and or not-specified articles, there shall be put to

consultation between the both parties.


7-6

7.1.10 Outer and Mounting Dimensions

* There should be no scratches, stains, etc. that hamper smooth card running.

* There should be no scratches deeper than 10μ in the neighboring area less than 0.5mm from the

gap.


7-7

7.2 Repair and Maintenance

7.2.1 Replacing Magnetic Card Reader Assembly

1) Unlock the front panel with a key.

2) Pull front panel back with hands slolwly to open it.


7-8

3) Disconnec`t Magnetic Card Reader Interface cable from the Magnetic Card Reader.

4) Remove 4 screws on both sides of the Magnetic Card Reader.

5) Disassemble the Magnetic Card Reader from the front part.


7-9

6) Assemble the magnetic card reader in the reverse order of Steps 1) ~ 5) above.

Note: After finishing Step 5), insert a card and check if the card is smoothly inserted. If it is not,

assemble again.

7.2.2 Replacing the Magnetic Card Reader Board

Same as Steps 1) and 2) of 7.2.1 above.

1) Remove 2 screws from the Magnetic Card Reader Board.

2) Disocnnect the cables from the board.

3) Replace the board and assemble again.

4) Note: Be careful not to damage the head cable when performing Step 2).

NH-1800 8. Receipt Printer

8-1

Chapter 8. Receipt Printer


8-2

8. Receipt Printer

8.1 Appearance/Arrangement Plan 8.1.1 Appearance The following figure shows the external appearance of Receipt Printer. Its dimensions are

146.9mm(W) X 290mm(H) X 327.9mm(L).

Fig.8.1 Appearance of Receipt Printer (P/N: 728656-10)


8-3

8.1.2 Arrangement Plan

Fig.8.2 Arrangement Plan of Sensors

NO Symbol Name Usage Sensor Type Initialization

1 MS1 End Detection

Sensor End Detection SG 405 Default: Off

2 MS2 Autoload Sensor Paper Autoload Sensor of Nautilus Hyosung

Default: Off

3 MS3 Jam Sensor Detects paper jam SG 405 Default: Off

4 MS4 TPH Cover

Switch TPH Cover Open Switch Internal Switch Default: On

5 MS5 Cutter Switch Identifies cutter regular

position Internal Switch Default: On

6 MM1 Paper Returning

Motor Returns the paper Internal Motor Default: Off

7 MM2 Cutter Motor Drives the cutter Motor of Nautilus Hyosung

Default: Off

8 MM3 Paper Returning

Motor Returns the paper PM20S Default: Off

Table 8.1 Functions of the Sensor and the Actuator


8-4

8.1.3 General Specification

Power DC 24V

Paper Dimension 80mm (Width) 110mm (Length) 72gsm

Operating Environment Temperature: 0 ~ 55 / Humidity: 10 ~ 80%

Rate 100mm/s

Issuance Count Approximately 3,200 transactions (based on 101.6mm per transaction)


8-5

8.2 Repair and Maintenance

8.2.1 Replacing the End Sensor

1) Open the front panel with key and pull it out with hands slowly.

2) Disocnnect the power & communiction connector from the Receipt Printer.

3) Unscrew Receipt Printer fixing screws (PH(+):S/W:F/W(L):M3X6) using a driver, and remove the

mecha from the system.


8-6

4) Unscrew four main board (723356-01) fixing screws (BH(+)::M3X6), and remove the board.

5) Disconnect the end sensor connector from the main board (723356-01).

6) Remove the cable tie binding the end sesor cable with a pair of nippers.


8-7

7) Unscew the screw (PH(+):S/W:F/W(S):M3X6) that fixes the end snesor fixing bracket (456820-01).

8) Remove the end sensor (216856-01).

9) Remove the end sensor (P-INTERRUPTER: SG405CD, 216856-01) from the bracket (End_Sensor, 456820-01),and install a new end sensor.

10) Assemble in the reverse order of Steps 1) ~ 9).

Remove

Replace


8-8

8.2.2 Replacing the JAM Sensor Same as Steps 1) ~ 4) of 8.2.1 above.

5) Disconnect the jam sensor conector from the main board.

6) Cut the tie biding the cable with a pair of nippers.

7) Unscrew the screw (PH(+):S/W:F/W(S):M3X6) that fixes the jam sensor fixing bracket (456822-01).


8-9

8) Remove the sensor from the bracket (Jam Sensor, 456822-01), and install a new sensor.


8.2.3 Replacing the Motor (564057-01)

Same as Steps 1) ~ 4) of 8.2.1 above.

5) Disconnect the connector from the motor.

Replace


8-10

6) Cut the tid binding the cable with a pair of nippers.

7) Unscres the screw (PH(+):M2x6:W/ZN) that fixes the motor on the assembly:guide outlet (728813-

01), and replace the motor.

8) Asemble in the reverse order of Steps 1) ~ 7). 8.2.4 Replacing TPH (M-T482AF_W/Cutter, 574226-11) Same as Steps 1) ~ 4) of 8.2.1 above. 5) Disconnect connectors from the board, and remove the mecha and the board.

Remove and replace


8-11

6) Cut the tie binding the motor (564057-01) and jam sensor cables with a pair of nippers.

7) Unscrew three screws (PH(+):S/W:F/W(S):M3X6), and remove assembly:guide outlet (728813-01).

8) Unscrew four screws (PH(+):S/W:F/W(S):M3X6) that fixes the TPH on the bracket (TPH_SUPPORT,

456825-01) using a driver, and remove the TPH.


8-12

9) Disconnect the TPH cable from the bracket (456825-01), and replace the TPH.

10) Assembble in the reverse order of Steps 1) ~ 9).

11) Notes on Assembling

- Be careful not to damage the TPH during assembling.

- Horizontally adjust the TPH assembly to match the inlet with the guide inlet during Step 8).

- The assembly/guide outlet shall not move after Step 7).

- The TPH laver’s operation shall not interfere with the buide after Step 7).

Replace


8-13

8.2.5 Oiling

- Inject Terras oil and grease in the gear and the shaft of the assembly:guide outlet.

- Oil injecting method is described below:

1) Remove E-ring from the driving gear (452182-01) of the assembly:guide outlet (728813-01).

2) Remove E-ring that fixes the driver roller (470386-01) shaft, and then, remove the roller.

3) Inject a proper amount of Terrsa oil where the bush and the roller meets. (This is for smooth

rotation of the shaft.)


5) After asembling, inject a proper amount of white great to the gear teeth.

Inject Terras oil.

NH-1800 9. Vault Unit

9-1

Chapter9. Vault Unit


9-2

9. Vault Unit 9.1 Dial Lock How to open the mechanical combination lock

Make sure that this lock would be set 50-25-50 as factory default setting.

1) Turn to the counterclockwise for more than four times and set to “50.”

2) Turn to the clockwise and stop at “25” at the third times.

3) Turn to the counterclockwise and stop at “50” at the second times.

4) Turn to the clockwise until the dial does not move any more.

Note: The center scale mark is used to open the safe unit

5) The safe door will open when turning the handle to counterclockwise.


9-3

How to set the new password

For example, let's assume that you would like to set the following number (10-50-70)

1) Open the safe door as described in the above.

2) To close the mechanical lock, turn the handle to clockwise with the door opening

3) Turn to the counterclockwise for more than four times and set to “50” at left scale indicator as

shown in the Fig.9.1.

4) Turn to the clockwise and stop at “25” at the third time as shown in the Fig.9.2.

5) Turn to the counterclockwise and stop at “50” at the second times as shown in the Fig.9.3.

6) Push the change bar completely until it is held by the dial change home (Fig.9. 4)

inside the safe door and turn to the clockwise by 90 degrees (Fig.9.5).

.

Fig.9.1 Fig.9.2

Note: The left scale mark is used to

change the password.

Fig.9.3


9-4

Fig.9.4 Fig.9.5

7) Turn to the counterclockwise more than four times and position at left scale indicator to “10”

(target number to change).

8) Turn to the clockwise for three times and position the scale to “50” (target number to change).

9) Turn to the counterclockwise for two times and position the scale to “70” (target number to

change).

Fig.9.6 Fig.9.7


9-5

Fig.9.8

10) When password setting is completed, turn the change bar counterclockwise and remove it from

the safe as shown in the Fig.9.9.

11) When password setting is completed, try to turn the dial more than a couple of

times while the door is open to see if the door is opened or not. (Make sure to run the open/close

test for at least two or three times.)

12) When all setting is completed, inform the password to the person in charge while paying

attention to password disclosure or lost.

Note: Special attention must be paid and lost dial number cannot be restored.

Fig.9.9 Fig.9.10

Note: Do not use number 25 – 35 as

the last password number.


9-6

9.2 Electronic Lock

How to open the Safe Door

1) Insert the key into the lock and turn it clockwise to open the front bezel.

2) Enter the password for the electronic lock on

the electronic lock pad. Then turn the vault

door handle counterclockwise, and the vault

door will be opened.

♣ The default password for Electronic Lock is

1-2-3-4-5-6.

Changing Electronic Lock Password

1) Enter “zero” six times.

2) Enter your existing six (6) digit code one time.

3) Enter your NEW six (6) digit code two times.

4) If a mistake is made wait thirty (30) seconds and repeat steps 1. - 3.

5) Test lock operation several times before closing the door.

Valid Code Entry - Double signal after valid six (6) digit code is entered.

Invalid Code Entry - Triple signal and old code is still valid.


9-7

Operating & Changing the Electronic Combination Lock

User Code

Open Lock

Change Code

Wrong Try Penalty

Four (4) consecutive invalid codes initiates five minute delay

period.

Low Battery Warning

Repeated audio and visual signal (LED flashing and repeated

beeping) during opening indicates battery low.

Audio and Visual Signal

Double signal (LED flashes and unit beeps) indicates entry is valid or accepted.

Triple signal indicates invalid or not accepted.

Opening the Lock

1. Enter valid six (6) digit code.

2. The lock will signal a valid code entry with a double signal.

3. Within four (4) seconds, turn handle to the open position.

4. Pull door open.

Invalid Code Entry - Lock will signal three (3) times.

Wrong Try Penalty

Entry of four (4) consecutive invalid codes starts a 5-minute delay period.

- LED flashed red at five (5) second intervals.

At the end of the delay period, two more consecutive invalid codes will

restart an additional 5-minute delay period.


9-8

Changing Your Code

ALWAYS PERFORM THIS OPERATION WITH THE DOOR OPEN

1. Enter “zero” six times.

2. Enter your existing six (6) digit code one time.

3. Enter your NEW six (6) digit code two times.

4. If a mistake is made wait thirty (30) seconds and repeat steps 1. - 3.

5. Test lock operation several times before closing the door.

Valid Code Entry - Double signal after valid six (6) digit code is entered.

Invalid Code Entry - Triple signal and old code is still valid.

Battery Low Warning

Repeated beeping during an opening indicates that the battery is low and

needs immediate replacement.

Uses one (1) 9-Volt Alkaline Battery. LA GARD recommends the use of

Duracell™ or Everready™ Alkaline batteries.

If battery is depleted and will not allow lock to open, simply follow

instructions below.

Changing Your Battery

Note: Some manufacturers use a small screw to secure the battery compartment cover to the

keypad housing. If your model has this screw, it must be removed first before following the steps

listed below.

1. Remove black plastic battery compartment cover (located at the bottom of the keypad) by gently

pulling downward on it’s handle.

2. Allow the battery and it’s attached leads to drop down and out of the battery compartment. If it

does not drop, gently pull on the battery until it does.

3. The connector is easily removed by unsnapping it from the two terminals on the top of the battery.

Never Pull on the Battery Leads

4. Connect a new 9-Volt Alkaline battery to the battery clip.

5. Push the battery and the leads completely up into the battery compartment.

6. Install the battery cover by placing one side of the cover in position and then pressing the other

side into position with your finger.


9-9

Fig. 9.11 Changing Battery #1


9-10

Fig. 9.12 Changing Battery #2


9-11

9.3 Electronic Lock - Ⅱ

How to open the electronic combination lock

1) Enter the password for the electronic

combination lock.

(Default setting value : 123456)

2) Turn the electronic lock to the 90 degree

clockwise as shown in left picture

3) Then turn the handle clockwise and open the

safe door.


9-12

How to close the electronic combination lock

1) Close the Safe Door and turn the handle

counterclockwise. The Safe Door will be

locked in 5~6 seconds automatically.

2) Turn the electronic lock to the 90 degree

counterclockwise as shown in left picture.

How to set the new password

1. Enter 0-0-0-0-0-0, six (6) zeros, into the Electronic Lock keypad.

2. Enter in the old combination once.

3. Enter in the new combination twice. Combinations must be six digits in length.

NOTE: The Electronic Lock will signal three (3) times if the new combination is invalid and the old

combination has been retained.


9-13

9.4 Cencon Lock How to open the Safe Door

1) Insert the key into the lock and turn it

clockwise to open the front bezel.

2) Turn the Dial left (CCW) until the letters "EC”

(Enter Combination) appear on the LCD

3) Enter the factory combination of 50-25-50 by

sequentially pressing those six buttons. The

LCD will display these number as they are

entered.


9-14

4) When the combination has been correctly

entered, the LCD will read :OPr” meaning

“Open right.”

5) Turn the Dial right (CW) until it stops. The

lock’s bolt is now retracted and the lock is

open.

6) Turn the handle left (CCW) and open the

door.


9-15

7) Turning the dial left (CCW) will extend the

lock’s bolt to close the door.

Please try several times until you are

comfortable with the operation of the lock.

Note!

Regarding how to change the password in this lock, refer to Chapter 6 ‘E. Electronic

Combination Lock’.


9-16

Initial Operating Instructions

Each lock is shipped from the factory in Shelved Mode, operating on a standard combination (50-25-

50). The “one time only” combination does not function when the lock is in this condition. The correct

opening procedure for a new lock is :

Turn the Dial left (CCW) until the letters “EC” (Enter Combination) appear on the LCD

Enter the factory combination of 50-25-50 by sequentially pressing those six buttons. The LCD

will display these number as they are entered.

When the combination has been correctly entered, the LCD will read :OPr” meaning “Open

right.”

Turn the Dial right (CW) until it stops. The lock’s bolt is now retracted and the lock is open.

Turning the Dial left (CCW) will extend the lock’s bolt

Try this several times until you are comfortable with the operation of the lock.

Change Shelved Mode Combination

For System 2000 Locks with a code level of 71, or greater, you may change the Shelved Mode

combination. You may change the default Factory Combination of 50-25-50 to a new combination to

be used while the lock is still in Shelved Mode. Once you have changed the combination for the first

time, you may want to change the combination again to a different Shelved Mode combination. You

can even change it back to the Factory combination of 50-25-50

Required Items: Change Key, Current Shelved Mode Combination

Note: You can only change the Shelved Mode combination while operating in Shelved Mode. Once a

lock is “activated” in any mode, the Shelved Mode combination returns to the Factory Default of 50-

25-50

To change the Shelved Mode combination:

1. Power Lock -> EC

Turn the Dial to the left (CCW) until “EC” (Enter Combination) is displayed.

2. EC -> Enter Shelved Mode Combination -> OPr

Enter the current Shelved Mode combination (either 50-25-50 or a changed Shelved Mode

combination) by sequentially pressing those digits on the lock keypad. The numbers will be

displayed on the LCD as they are entered.

3. OPr -> Retract Bolt

Turn the Dial to the right (CW) to retract the bolt

4. Open Door


9-17

5. Insert Change Key

Insert the change key into the change key socket on the back of the lock.

6. Extend Bolt

Turn the Dial to the left (CCW) to extend the bolt. Do not close the door

7. Power Lock -> ヒ EC

Turn the dial to the left(CCW) until ヒ EC (the Change Key symbol along with Enter Combination)

is displayed

8. ヒ EC -> Press #8 -> EcF

Press the “#” button followed by the “8” button. EcF (Enter combination, Factory) will be displayed.

9. EcF -> Enter Current Shelved Mode Combination -> EnF

Enter the current shelved mode combination, “EnF” (Enter combination, Factory) will be displayed.

10. EnF -> Enter New Combination -> Cnf

Select and enter the new combination. “CnF” (confirm new Factory combination) will be displayed

11. Cnf -> Enter New Combination -> POC

Enter new combination again to confirm. POC (Pull Out Change key) will be displayed.

12. POC -> Remove Change Key -> EOP

Remove the change key. EOP (End Operation) is displayed.

13. EOP -> Power Lock -> EC

Turn the dial to the left (CCW)until EC (Enter Combination) is displayed.

14. EC -> Enter New Shelved Mode Combination -> OPr

Enter the new shelved mode combination by pressing those digits on the lock’s keypad. The

numbers will be displayed on the LCD as they are entered

15. OPr -> Retract Bolt

Turn the Dial to the right (CW) to retract the bolt.

16. Close Door

17. Extend Bolt

Turn the Dial to the left (CCW) to extend the bolt.

NH-1800 10. Consumable Part Specifications

10-1

Chapter 10. Consumable Part Specifications


10-2

10. Consumable Part Specifications

10.1 List of Expendable Parts

This chapter describes all of the expendable parts used in NH-1800.

No. Item Default Item Remark

1 Receipt Paper 567897-01

2 Magnetic Card -

Table10.1 List of Expendables

10.2 Receipt Paper

10.2.1 Applicable Product

This purchase specification applies to purchase for NH-1800 receipt paper.

10.2.2 Specification of the Receipt Paper

Paper type: Thermal roll paper

Print color: Black

Specification : Paper detects heat. Roll enough for 3,200 slips.

Fig.10.1 Paper Specifications

, 내/외측)

Paper heading direction

Printing side (thermal side, out)

Beginning and ending edge of the

paper should be that of the printing

specifications.


10-3

10.2.3 Roll appearance

Fig.10.2 External roll dimension

Note 1) Store the paper roll separately to prevent damage to the paper.

Note 2) Do not connect the papers with tape.

Note 3) Make sure the paper end is not attached to the paper pipe.

Note 4) Make sure the paper is rolled evenly.

Ø180

Ø22

Ø18

79.5±0.5


10-4

10.2.4 Printing Position for One Sheet and Black Mark

Fig.10.3 Paper Length and Printing Position for a Transaction

Note 1) Vertical margin is 0.6 x 10 mm.

Note 2) Difference of the characters in the paper rolling direction is ±0.3mm.

10.2.5 Printing specification of the black mark

1) Use black without dark or bright shades.

2) Use the oil ink. (no surface gloss)

3) Permeation ratio: Less than 10%

4) Reflection ratio - PCS 0.9 or higher (Less than Mark GBase PCM II 900nm)

5) Thickness should take precedence over reflection ratio.

6) The slippery gap between the black mark and the rule mark should be less than 0.5mm.

24.7±

0.5

33.8±

0.5

12±0.5

4±

0.3

70 (Max)

79.5±0.5

2 (Character Pitch))

4

Paper Rolling Direction


10-5

10.2.6 Paper Handling Precautions

1) Store it away from high temperature and humidity

If the paper is stored in a place where temperature is above 50 or hum idity is above

90% RH, the coloring capability may deteriorate or the paper surface may inflate.

2 Refrain from exposing to direct sunlight

The paper surface can be inflated if you expose it to direct sunlight or leave it under the

fluorescent lamp for a long time.

3) Keep it away form the organic solvents

Paper color may change if the paper comes in contact with organic solvents or glues

containing organic solvent.

4) Keep it away from plastics

If the paper comes in contact with materials containing plastics, its coloring capability

may deteriorate or de-coloring of the paper may occur.

5 Miscellaneous

If the paper comes in contact with carbon copy paper or if the paper surface is

scratched with a metallic object, de-coloring may occur.


10-6

10.3 Magnetic Card 10.3.1 Applicable Product

This purchase specification applies to magnetic identification card for MCRW test.

10.3.2 Card Specifications

The following table shows the physical specification of the ISO card.

Item ISO Card (Unit : mm)

Length

Card Bending

Magnetic Strip

Location

Table 10.2 Physical specifications of the ISO magnetic card

Note) For more details, refer to the ISO 7810.

85.47~85.72

53.92~54.03

R=3.18

0.68~0.84

Below 2

(Card rear side)

Magnetic Stripe

Below 2.90Card upper Below 5.54

Above 5.82

Over 82.55

Uses third track


10-7

ISO Card Item

First track Second track Third track(Not Used)

Read/write Read Read Read

Track location

Record method F2F

Printing Thickness 8.27 b/mm±8%(210bpi) 2.95 b/mm±5%(75bpi) 8.27 b/mm±8%(210bpi)

Data Printing Amount 7 9 C h a r a c t e r s 40 Characters 107 Characters

Error Detection Odd Parity Check

Position of the first and

last data bit

Center line of the last data bit Center line of the first data bit

Table 10.3 Magnetic Writing Specification of the ISO Magnetic Card

For more details, refer to the ISO 7811-2, 4 and 5.

Over6.93

1/2nd track 7.44±0.50

3rd track 7.44±1.00

Card Top

Card Rear

( Rear card ) 5.66 max

15.32min 15.82maxUpper Card

8.46min 8.96max

8.46min 8.97max 11.76min 12.01max

12.01min 12.52max1st Track 2nd Track 3rd Track

NH-1800 11. Error Code and Troubleshooting

11- 1

Chapter 11. Error Code and Troubleshooting


11- 2

11. Error Code and Troubleshooting

This chapter describes all error codes of the system manufactured by Nautilus Hyosung to help

operators troubleshoot and maintain equipment.

11.1 Error Code and Troubleshooting

ERROR

CODES ERROR DESCRIPTION CORRECTIVE ACTION

00000 Normal Status Normal Status

20001 The Cash Dispenser Unit cassette is not

installed.

The Control Electronics checks if the Cash

Dispenser Unit cassette is in the right position

with the location sensor (CS7/17/27&NS11/16),

and generates an error when the Cash Dispenser

Unit is not in the correct position.

1. Set the cassette again.

2. Check if CS7/17/27(NS11/16) is fully

pressed while the cassette is loaded.

3. Check if CS7/17/27(NS11/16) connector

has been properly inserted and if cable is cut.

4. Check logic related to

CS7/17/27(NS11/16) of the Cash Dispenser

Unit board.

20002 Cash is not enough.

This error occurs in the following cases:

When the number of bills is “0” after the final

payment transaction is made

When the low level sensor (CS6/16/26&NS6/16)

detects that the cassettes is at a low level in “Low

currency check enable” mode "

Fill cash and set the number of bills.

* In “Low currency enable” mode:

1. Check if CS6/16/26(NS6/16) hole on the

side of the cassettes is matching with

CS6/16/26(NS6/16) after installing the

cassette.

2. Check if the reflection plate of the

CS6/16/26(NS6/16) sensor is polluted in the

cassette.

3. Check if CS6/16/26(NS6/16) sensor is

polluted, cable is cut, or the connector is

wrongly inserted.

4. Check logic related to CS6/16/26(NS6/16)

of the Cash Dispenser Unit board.

20003 The reject box is full.

This error occurs when the sum of rejected bills

during the transaction and the rejected bills

Execute “Cassette Total” after moving cash

from the reject box.


11- 3

ERROR


during the test is more than 50 after finally

executing “Cassette Total”

20004 The security door is open.

The sensor detects that the security door is

open"

1. Close the security door.

2. Check if the security door can be

mechanically opened and closed by the door

switch.

3. Check if cable between the door switch

and the Control Electronics is cut.

4. Check if the connector is well

connected to the Control Electronics.

5. Check logic related to the door switch in

the Control Electronics.

20005 Cash Dispenser Unit data

(country, cassette, shutter) setting error

Occurs during initialization.

1. Check Cash Dispenser Unit information.

2. Check battery back-up SRAM.

3. Check the battery.

20010 Receipt paper jam in the receipt printer.

The jam detection sensor checks if there is paper

before starting operation.

1. Remove paper jam and paper scraps.

2. Check the lever operation position in the

sensor.

3. Check if the sensor is polluted.

4. Check if cable is cut or the connector is

wrongly inserted.

5. Check logic related to the jam detection

sensor of the Slip Printer board.

20011 TPH Headup Lever Open 1. Check Headup Lever

20012 The feed lever of the recipt printer is open.

It was detected that the feed lever was open

before ther receipt printer started to operate.

1. Close the feed lever.

2. Check if the micro switch of the feed lever

normally functions.

3. Check if cable of the micro switch is cut in

the feed lever and the connector is wrontly

inserted.

4. Check logic related to the micro switch of

the feed lever of the Slip Printer board

20013 Receipt paper is empty. 1. Fill paper.


11- 4

ERROR


It was detected that receipt paper was empty

before the receipt printer started to operate

(when both the paper empty sensor and the

paper sentting sensor are lights).


sensor.


wrongly inserted.

4. Check logic related to the paper empty and

the paper setting sensors in the Slip Printer

board.

20014 The thermal head of the receipt printer is

overheated (before the receipt printer starts to

operate).

1. Check and replace the thermal printer

head.

2. Check logic related to the TPH of the PR

board.

2YY15 Note has been detected on the return path before

the Cash Dispenser Unit starts to operate.

1. Remove the jammed note on the return

path.



wrongly inserted.

4. Check logic related to the sensor in the

Cash Dispenser Unit board.

90001 Card Read Error

1. Check Magnetic Card

2. Check Card Read module and cable

connection

90002 Invalid IC card communication

1. Power Off/On

2. Check DIP MCR

3. Check cable connection

90003 DIP MCR latch failure

1. Power Off/On

2. Check DIP MCR (Clamp Lever)


90004 DIP MCR unlatch failure

1. Power Off/On

2. Check DIP MCR (Clamp Lever)


90005 DIP MCR power on failure

1. Power Off/On

2. Check DIP MCR



11- 5

ERROR


90006 DIP MCR power off failure

1. Power Off/On

2. Check DIP MCR


AXXX1 The feed lever of the receipt printer is open.

It was detected that the feed lever was open

while the receipt printer was operating.

1. Remove receipts and close the feed lever.

2. Check if the micro switch of the feed lever

normally operates.

3. Check if cable of the micro switch of the

feed lever is cut or the connector is wrongly

inserted.

4. Check logic related to the micro switch of

the feed lever in the Slip Printer board.

AXXX2 The thermal head of the receipt printer is

overheated (before the receipt printer starts to

operate).

1. Check and replace the terminal printer

head.

2. Check logic related to TPH of the Slip

Printer board.

A0803 Receipt Paper Jam 1. Remove jammed paper

AXXX3 Receipt paper jam

A jam error occurred while the receipt printer

operates.

1. Remove paper jam and paper scraps.

2. Check the lever operatio position in the

sensor.



wrongly inserted.

5. Check logic related to jam detection in the

Slip Printer board.

AXXX4 Receipt paper is empty.

It was detected that paper was empty while the

receipt printer was operating (when the paper

empty sensor detected the light).

1. Set receipt paper.


sensor.


wrongly inserted.

4. Check logic related to the paper empty

sensorin the Slip Printer board.

AXXX5 "Receipt paper setting error

Jam and miss-feeding are detected during

1. Remove paper jam and reload.

2. Check the level oepration position in the


11- 6

ERROR


receipt paper is loaded. -> This error occurs

when the setting sensor detects a dark part.

jam sensor.


wrongly inserted (in the jam sensor).

4. Check logic related to the jam sensor.

5. Check if the return motor is operating.

6. Check if cable is cut or a connector is

wrongly inserted in the return motor, and

check related logic.

AXXX6 During the test in the offline mode of the Slip

Printer

Turn off/on Slip Printer.

AXXX7 Feed Lever Opened Check feed lever and sensor pollution

AXXX8 Receipt paper cutting error.

Receipt paper cutting failed.

1. Remove paper jam.

2. Check if the cutter properly rotates and the

swtich normally functions.


wrongly inserted.

4. Check logic rlated to the cutter of the Slip

Printer board.

ADNXX Receipt printer connection failure 1. Check if communication cable between the

Control Electronics and the Slip Printer is cut

or the connector is wrongly inserted.

2. Check communiation logic of the Control

Electronics and the Slip Printer board.

3. Check if the CPU of the Slip Printer board

is normally running.

4. Check if the power is normally supplied to

the Slip Printer.

B0001 Expaded Flash Memory error 1. Replace CE mainboard

C001Y Cash Dispenser Unit sensor cover 1

Ex) ‘C0015’ ; CS2(NS4), CS4A(NS3) covered

CS4(NS3)

Occurs before or after initialization and

1. Check if ther are notes. If so, remove

them.


wrongly inserted.


11- 7

ERROR


dispensing notes. 3. Check logic related to the sensor of the


C002Y Cash Dispenser Unit sensor covered 2

Ex) ‘C0023’ ; CS1A, CS1B(NS2) covered

CS13(NS4)

Occurs before or after initialization and

dispensing notes.

1. Check if there are notes. If so, remove

them.


wrongly inserted.

3. Check logic related to the sensor of the


C0030 Cash Dispenser Unit main motor failure


Occurs before notes are dispensed.

1. Check the main motor of the Cash

Dispenser Unit.

2. Check CS8(NS8) sensor.


wrongly inserted.

4. Check logic relatd to the motor of the Cash

Dispenser Unit board.

C0031 Gate solenoid echo error




wrongly inserted in the gate solenoid.

2. Check the gate solenoid.

3. Check logic of the gate solenoid in the


C0032 Outlet solenoid echo error




wrongly inserted in the outlet solenoid.

2. Check the outlet solenoid.

3. Check logic of the outlet solenoid in the


C0033 Cash Dispenser Unit data

(country, cassette, shutter) setting error


1. Check Cash Dispenser Unit information.

2. Check battery back-up SRAM.

3. Check the battery.

C0034 Double detect module failure 1

1. Check if there are notes in the double

detect module.


3. Check the double detect slit.

4. Check the double detect lever.


11- 8

ERROR


5. Check logic related to double detect in the


C0035 Double detect module failure 2

1. Check if there are notes in the double

detect module.


3. Check the double detect slit.

4. Check the double detect lever.

5. Check logic related to double detect in the


C0036 CS13, CS2(NS4) covered befor initialization

1. Check jam and remove jammed notes


wrongly inserted.

3. Check logic of CS13 and CS2(NS4)

sensors in the Cash Dispenser Unit board.

C0037 Double detection sensor (CS5/NS9) covered

Occurs while notes are being dispensed.

1. Check CS5(NS9) - pollution, cable cutting,

wrong insertion of connectors, etc.

2. Check logic related to CS5(NS9) in the


C0038 SRAM CHECK ERROR 1. Check the SRAM

C0039 Gate operation detection sensor (CS3/NS7) Error



1. Check CS3(NS7) sensor poluttion.

2. Check the position of the gate solenoid.


wrongly inserted.

4. Check logic related to CS3(NS7) of the


C003A Request to display four or more notes.

1. Issue the command decrease the number

of bills to four or less in the Control

Electronics.

C003B CS15A,15B(NS2) sensor covered


1. Check jam and remove jammed notes.

2. Check CS15A and 15B(NS2) sensors ?

pollution, cable cutting, wrong insertion of

connectors, etc.


11- 9

ERROR




C0040 The cassette was removed while notes were

dispensed.

1. Check if the cassette has been normally

installed.

2. Check if CS7(NS11) can be completely

pressed while the cassette is installed.


wrongly installed in CS7(NS11) connector.



C0041 The machine tried to dispense notes five times or

more.

1. Check the status of the note.

2. Check if the note type on the index set by

the Control Electronics matches with the

actual note type.

C0042 Note jam

No. of requested notes > No. of notes passing

CS13(NS4)

Occurs after notes are dispensed.

1. Check whether there are notes in the

return path. If so, remove them.




C0043 Ten or more notes are rejected in one

transaction.


1. Check status of the note.Check the two-

sheet detection sensor.



actual note type.

C0044 Five consecutive rejections in one transaction.



2. Check the two-sheet detection sensor.



actual note type.

C0045 More note than requested were dispensed.

No. of requested notes < No. of notes passing

CS13(NS4)


1. Check the number of dispensed notes and

the status of notes.

2. Check CS13(NS4).



11- 10

ERROR



C0046 Cash Dispenser Unit Hardware Failure 1. Check Main motor

2. Check Cash Dispnser Unit Main board

C0047 1 st Cassette Miss-feed 1. Check the note-setting status in the

cassette.

2. Check CS1A and 1B(NS2) sensors.

C0048 Incorrect bill count

1. Check CS2,CS4 and CS13(NS3/NS4)

2. Check Cassette

C0049 Request to dispense 0 note.

Command error in the Control Electronics control

part

The Control Electronics revises and reissues

the command.

C004A Note jam

CS1 CS4(NS2~NS3) : Note Passting Time >= ∼

400ms

CS4~CS13(NS3~NS4) : Note Passting Time >=

500ms


Check if there are notes in the return path.

If so, remove them.

C004B Three or more consecutive rejection.





actual note type.

C004C The number of dispensed notes does not match.

No. of notes passing CS13(NS4) <> No. of notes

passing CS1(NS2).


1. Check the number of dispensed notes.

2. Check if the gate normally functions.

C004D The cassette has not been installed before notes

were dispensed.


1. Check if the cassette has been normally

installed.

2. Check if CS7(NS11) is completely presed

while the cassettes is installed.


wrongly installed in CS7(NS11).




11- 11

ERROR


C004E The number of dispensed notes does not match.

Number of requested notes > Number of notes

dispensed and reported to the Cash Dispenser

Unit

The Control Electronics checks after notes are

dispensed.


2. Perform a unit test on the Cash Dispenser

Unit.

C004F The number of dispensed notes does not match.

No. of requested notes < No. of notes dispensed

and reported to the Cash Dispenser Unit.

The Control Electronics checks after notes are

dispensed.


2. Perform a test on the Cash Dispenser Unit.

C0050 The power is cut while notes are being

dispensed.

The Control Electronics checks.


2. Check if there are notes in the return path.

If so, remove them.

C0051 Request to dispense 150 or more notes.

Control command error in the Control Electronics

1. The Control Electronics revises and

reissues the command.

C0052 CS1A,1B(NS2) sensor covered.


1. Check if there are notes in the return path.

If so, remove them.

2. Check CS1A and 1B(NS2) sensors.

3. Check logic related to CS1A and 1B(NS2)

of the Cash Dispenser Unit board.

C0053 CDU Double detect module failure 1. Check CS5(NS9) - pollution, cable cutting,




C0054 CDU Program Error 1. Download new EP software

C0055 Outlet sensor (CS13/NS4) senses the length of

the note.



2. Check CS13(NS4).

3. Check the main motor speed.


the Control Electronics matches

with the actual note type.


11- 12

ERROR


C0056 The gate position sensor (CS3/NS4) detects an

incorrect position while the notes are being

discharged.

1. Check the gate solenoid.

2. Check CS13(NS4).

3. Check related logic of the Cash Dispenser

Unit board.

C0057 Cassette information is not properly set

1. Set information of Cash Dispenser Unit if

error is not cleared after power Off/On

C0059 Cash cassette 2 removed prior to dispenser 1. Set cassette again

2. Check CS7(NS11)

3. Ceck related logic of Cash Dispenser Unit

board

C005A Cash cassette 1 removed prior to dispenser 1. Set cassette again

2. Check CS17(NS16)

3. Ceck related logic of Cash Dispenser Unit

board

C005B 2 nd Cassette Miss-feed 1. Check the note-setting status in the

cassette.

2. Check CS15A and 15B(NS2) sensors

C005D Double detect constantly

1. Check CS5(NS9) - pollution, cable cutting,




C005E Dispense command size check error 1. Download new EP software

C005F Dispense command error 1. Check AP software

2. Download new EP software

C006Y Cash Dispenser Unit sensor half-light error1

EX) ‘C0065’ ; CS2, CS4A error

CS2(NS4),CS4(NS3),CS13(NS4)

1. Check if related sensors are polluted.


Unit board.

C007Y Cash Dispenser Unit sensor half-light error2

Ex) ’C0073’; CS1A, CS1B(NS2) Error

CS1(NS2),CS14(NS4)

1. Check if related sensors are polluted.


Unit board.

C0081 CS15AB is dark while dispensing 1. Check the sensor

C0082 Shutter open error (CS10)

Occurs while the shutter is being opened.

1. Check if the shutter normally operates and

the status of CS10 when the shutter is open.


11- 13

ERROR


2. Check CS10.

3. Check logic related to CS10 of the Cash


C0083 Stacker note detection sensor (CS9) covered.

Occurs before initiazliation and notes are

dispensed.

1. Check if there are notes in the stacker. If

so, remove them.

2. Check CS9.



C0084 Shutter close error (CS11)

Occurs while the shutter is being closed.

1. Check if the shutter normally operates and

status of CS22 when the shutter is closed.

2. Check CS22.



C00AB Note has been detected on the path before the

Cash Dispenser Unit initializing.

1. Remove the jammed note on the path.



wrongly inserted.

4. Check logic related to the sensor in the


C00C7 CS12 is Dark while initializing or dispensing

(NH2100T)

1. Check the sensor


(NH2100T)

1. Check the sensor


(NH2100T)

1. Check the sensor

C00D0 CS13 ~ CS12 Sensor Timeout[Jam] (NH2100T) 1. Check the sensor

C00D1 CS12 ~ CS14 Sensor Timeout[Jam] (NH2100T) 1. Check the sensor

CDNXX Cash Dispenser Unit connection failure

Control Electronics<-> Cash Dispenser Unit

communication error

1. Check if the communication cable between

the Control Electronics and the Cash

Dispenser Unit is cut and the connector is

wrongly inserted.

2. Check logic related to communication

between the Control Electronics and the


11- 14

ERROR



3. Check if the CPU of the Cash Dispenser

Unit board is normally running.

4. Check is power is supplied to the Cash

Dispenser Unit.

C00E0 NS2A, NS2B dark 1. Check NS2

C00E1 NS4 dark 1. Check NS4

Modem initializing error

An error is received from the modem controller

after Modem Initialize command is issued.

Check the modem controller and logic.

D0001

EXPIRED CARD Host declines by expired card

Reversal transaction failure

Cancellation of the transaction due to an error

having occurred while notes were dispensed was

notified to the host; however, the host did not

receive this notification.

1. Check the Cash Dispenser Unit error and

the numberof notes nornally dispensed.

2. Contact the host, and manually reverse.

3. Perform a unit test on the Cash Dispenser

Unit to see if there is any error.

D0002

UNAUTHORIZED USAGE Host declines by unauthorized usage.

D0003 PIN ERROR Enter correct PIN

D0004 INVALID PIN Enter correct PIN

D0005 BANK UNAVAILABLE Check your card

D0006 CARD NOT SUPPORTED Check your card

D0007 INSUFFICIENT FUNDS Check your balance and make transaction

again

D0008 INELIGIBLE TRANSACTION Check your transaction type

D0009 INELIGIBLE ACCOUNT Check your available account

D0010 DAILY LIMIT EXCEEDE Make transaction later

D0011 UNABLE TO PROCESS Make transaction again

D0012 AMOUNT TOO LARGE Enter smaller amount

D0012 Invalid Transaction The bank doesn't support this transaction

type

D0013 ACCOUNT CLOSED Check your account

D0013 Invalid Amount Enter available amount

D0014 PIN TRIES EXCEEDED Contact to your bank


11- 15

ERROR


D0014 Invalid Card Number Check your account

D0015 UNABLE TO PROCESS Make transaction later

D0016 WITHDRAWAL LIMIT ALREADY REACHE Make transaction later

D0017 INVALID AMOUNT Enter available amount

D0018 EXTERNAL DECLINE This ATM doesn't support your transaction

because of bank's alliance

D0019 SYSTEM ERROR Make transaction later

D0020 CONTACT CARD ISSUER Contact card issuer

D0020 Surcharge screen should have been displayed Make transaction later

D0021 ROUTING LOOKUP PROBLEM Contact to network company

D0022 UNABLE TO PROCESS Make transaction later

D0023 TRANSACTION NOT SUPPORTED The bank doesn't support this transaction

type

D0024 Exceeds Issuer Withdrawal Limit Make transaction later

D0039 No Credit Account Check your available account

D0051 Insufficient Funds Check your balance and make transaction

again

D0052 No Checking Account Check your available account

D0053 No Savings Account Check your available account

D0054 Expire Card Check your card

D0055 Incorrect Pin

Enter correct PIN

D0057 Transaction not Permitted – Card Check your card

D0058 Transaction not Permitted – Terminal Check your card

D0061 Exceeds Withdrawal Limit Make transaction later

D0075 PIN Tries Exceeded Contact to your bank

D0078 No Account Check your available account

D0080 Invalid Date Make transaction later

D0083 Can not Verify PIN Enter correct PIN

D0086 Can not Verify PIN Enter correct PIN

D0091 Bank Unavailable Check your card

D0092 System Unavailable

Make transaction later


11- 16

ERROR


D0093 Transaction Serial No Miss-match

Error in modem data. Contact to service

personnel

D0094 Record Format Miss-match. Check if a proper AP

for the host has been loaded.


personnel

D0095 Routing Identification Miss-match. Check the

routing Identification.


personnel

D0096 Terminal Identification Miss-match. Check the

terminal Identification.


personnel

D0097 Response Type Miss-match (Reversal) Error in modem data. Contact to service

personnel

D0098 Response Type Miss-match (Day Close) Error in modem data. Contact to service

personnel

D0099 Response Type Miss-match (Config) Error in modem data. Contact to service

personnel

D009A Response Type Miss-match (Withdrawal,

Balance, Transfer)


personnel

D009B STX missing Error in modem data. Contact to service

personnel

D009C ETXmissing


personnel

D009D FS missing (next to Response Code)


personnel

D009E FS missing(next to Retrieval Reference Number)


personnel

D009F FS missing(next to System Trace Audit Number)


personnel

D00A0 FS missing (next to Account Balance) Error in modem data. Contact to service

personnel

D00A1 FS missing (next to Available Balance) Error in modem data. Contact to service

personnel

D00A2 FS missing (next to Surcharge Amount) Error in modem data. Contact to service

personnel

D00A3 FS missing(next to Authorization Response Text) Error in modem data. Contact to service


11- 17

ERROR


personnel

D00A4 ETX position is not correct. Error in modem data. Contact to service

personnel

D00A5 FS missing (next to Total Cash Dispense Amount

in the Day Close message)


personnel

D00A6 FS missing (nex to Total Non Cash Dispense

Amount in the Day Close message)


personnel

D00A7 FS missing (next to Total Surcharge Amount in

the Day Close message)


personnel

D00A8 FS missing (next to Surcharge Amount in the

Config message)


personnel

D00A9 ETX missing (in the Config message) Error in modem data. Contact to service

personnel

D0111 REVERSAL DECLINED Reversal was declined by host

D0222 PIN CHANGE DECLINED PIN change was declined by host

D0300 Modem is not responding

No response from the modem controller within a

certain time after issuance.


D1000 No connection Contact to your service personnel

D1100 ENQ was not received from the host. Check the host.

D1200 Transmission error

Failed to receive the whole data within 5 seconds

after requesting the modem to send the data.


D1300 NAK has been sent three times or more.

Failed in receiving the data due to parity or LRC

error. Therefore, sent NAK to the host and

requested to send the data again three times or

more.

1. Check the host.

2. Check line noise.

3. Check the modem controller and logic.

D1500 Modem dial connection time-out

(while dialing the modem)

1. Check if the telephone line is well

connected.

2. Check the telephone number of the host

and if the host is alive.

3. Check modem-related parameter setting.


11- 18

ERROR



Host not responding

No response from the host for 60 seonds.

1. Check if the transaction card is valid.

2. Check the host.

D170X No carrier

No carrier during data transmission after the

modem is connected.

1. Check the host.

2. Check if the transaction card is valid.

3. Check line noise.


D1800 No dial tone

No dial tone while the modem is connected.

1. Check if the telephone line is well

connected.

2. Check the status of the telephone line.


D1900 No Answer

1. Check the status of the telephone line.


D2000 Dial(Line) busy

1. Check the host and the telephone number

of the host.


D2100 Response time-out (30 seconds) for Modem

Initialize command before the modem was

connected.


D2200 EOT was not received from the host. 1. Check the host.

D3200 1. Dial connect time-out (60Sec) or dial

connection error

2. Host response message time-out (60Sec)

1. Check the phone line or connector.

2. Contact the processor manufacturer.

E0001 RMS port failure

1. Check RMS-related settings.

2. Check if the telephone line is connected

and the status of the telephone line.

3. Check if the RMS host is alive.


Note) These errors are not related to

transaction. So, ATM doesn’t send error to

host

E0002 RMS response time-out




11- 19

ERROR







host

E0003 RMS modem failure








host

E0004 RMS no dial tone








host

F0001 The number of bills is not set. Set the number of bills.

F0002 Surchage Owner is not set in Surcharge Enable

mode.

Set the surcharge owner.

F0003 Surcharge Amount is not set in Surcharge

Enable mode.

Set the surcharge amount.

F0004 Refresh timer is not set in Advertisement Enable

mode.

Set the refresh timer.

F0005 Advertisement text is not set in Advertisement

Enable mode.

Set advertisement text.

F0006 Dispense limite setting error

Ex) Dispense Limit > Face value of the note type

Check the dispense limit, and set the limit

again.


11- 20

ERROR


x 25

F0007 Note type setting error Check the note type, and set it again.

F0008 Fast cash setting error

Ex) Fast cash value > Dispense limit

Check the fast cash value, and set it again.

F0009 Master key index invalid : 0 <= MKEY Index <=

15

Check the master key, and set it again.

F000A Master key empty Inject the master key.

F000B Host phone number is not set. Set the host phone number.

F000C The error retry timer is not set. Set the error retry timer.

F000D RMS password is not set in RMS Enable mode. Set the RMS password.

F000E RMS phone number is not set in RMS Enable

mode.

Set the RMS phone number.

F000F The terminal number is not set. Set the terminal number.

F0010 Routing Identification is not set. Set the routing Identification.

F0011 The master key serial number is not set. Master key Serial Number set

F0012 Non-cash type text is not set. Non-Cash Type set

F0014 NVRAM failure Check the battery and the battery plug and

replace the main board if error happens

continuously.

IDN0X DIP MCR connection failure 1. Power Off/On

2. Check DIP MCR



11- 21

11.2 Additional Error Code for the Optional Cash Dispenser with 2,000 Cassette

Error Code Description Trouble shooting

1102910 LOST WITHDRAW CASH", DEV_CSH

1102920 LOST DEPOSIT CASH", DEV_CSH

1103910 LOST CARD & SLIP", DEV_MCU | DEV_SPR

20001 No cassette Insert or re-insert the cassette(s). Check cassette sensor.

2000100 Cassette is not properly set

20002 Note shortage Replenish the cassette.

2000200 Cassette empty

2000300 Reject bin full Remove notes from the reject bin and try the Cassette Total function again.

2001600 Note detected in stacker (shutter or presenter type)

Clear any notes from the stacker.

2021500 Sensor detects note in delivery path before CDU dispenses

Remove note from the CDU delivery path.

2131500

CS4 sensor detects note in delivery path before CDU dispenses Sensor is located along the delivery path right before the reject bin.


21A1500

CS1A sensor detects note in delivery path before CDU dispenses. Sensor is located along the delivery path right after where the note exits the 1st cassette.


21B1500

CSB sensor detects note in delivery path before CDU dispenses Sensor is located along the delivery path right after where the note exits the 1st cassette.


24A1500

CS3A sensor detects note in delivery path before CDU dispenses Sensor is located along the delivery path right after where the note exits the 3rd cassette.



11- 22


24B1500

CS3B sensor detects note in delivery path before CDU dispenses Sensor is located along the delivery path right after where the note exits the 3rd cassette.


4003000 Failed in checking the main motor echo

1. Initialize 2. Check Main Motor Encoder Slit 3. Initialize after Power On/Off 4. Check Encoder Sensor CS8 BRKT 5. Check CS8 Sensor Cable 6. Change Main Motor Encoder Slit Sensor CS8

4003100 Failed in checking the reject gate solenoid echo

4003200 Failed in checking the present gate solenoid echo

4003300 Check sum error (No information is set)

1. Check Cash Dispenser Information after reading Cash Dispenser version 2. Initialize 3. Initialize after executing Cash Dispenser Information Set(‘P’) Command 4. Change Cash Dispenser B/D

4003400

Error of two sheets detecting sensor(CS5_1) for initializing

1. Check CS5_1 Sensor Cable 2. Check second Dip Switch in Cash Dispenser B/D 3. Change CS5_1 Sensor

4003600 Error of CS 2, CS13 sensor during initialization

4003700 Error of 2 sheets detecting sensor(CS5_1/CS5_2) for dispensing

1. Check Cash Dispenser Board Segment 2. Initialize 3. Read data of ‘Read Double Sensor’ Command

4003800 Error in checking SRAM

4003900

Gate operation sensor (CS3) error before initial recovery

1. Initialize after removing notes or dust over Gate 2. Check CS3 Sensor BKRT 3. Check CS3 Sensor Cable 4. Exchange Sensor after abnormal operating CS3 Gate detecting Sensor 5. Replace Reject Solenoid 1


11- 23


4003A00 When more than 5 sheets of cash dispensing is required during a test

1. Check command that Cash Dispenser is received 2. Check Cash Dispenser EP ROM Version or specification

4003B00 When CS15A or CS 15B sensor is detected as dark after initial recovery

1. Remove notes or dust on CS15A Sensor 2. Check CS15A Sensor Cable 3. Exchange Sensor after abnormal operating CS15A Sensor

4004000 Cassette is removed during dispensing 1. Check the cassette catcher 2. Set the cassette properly

4004100

Error if re-driving is over 5 times during separated rejection

1. Check notes in Reject Box 2. Rearrange notes in Cassette 3. Remove dust in CS15AB, CS31AB, CS41AB CS1AB Sensor 4. Check dust existing in CS5 Sensor Guide 5. Check dust existing in Main Motor Encoder Slit 6. Check index value of notes each cassette

4004200

In case the number of notes detected outlet sensor(CS13) is less than the number of required notes

1. Check notes dispensed and rejected 2. Remove notes jammed in CDU 3. Remove dust in CS13 Sensor 4. Exchange sensor after abnormal operating CS13 Sensor

4004300 Error if total reject is more than 20 sheets

1. Check notes in Reject Box 2. Rearrange notes in Cassette 3. Remove dust in CS1AB, CS15AB, CS31AB, CS41AB Sensor 4. Check dust in existence CS5 Sensor Guide 5. Check notes index value

4004400 Error if continuous 5 times are rejected

1. Check notes in Reject Box 2. Rearrange notes in Cassette 3. Check dust in Main Motor Encoder Slit 4. Remove dust in CS15AB, CS31AB, CS1AB Sensor 5. Exchange CS8 Encoder Slit Sensor


11- 24


4004500

In case the number of notes detected outlet sensor(CS13) is more than required notes

1. Check notes dispensed and rejected 2. Remove dust in CS13 Sensor 3. Exchange sensor after abnormal operating CS13 Sensor

4004600 Program error(Separated rejection)

1. Initialize after Reset Power 2. Upgrade Cash Dispenser Firmware or Re-download 3. Exchange Cash Dispenser B/D

4004700 1 cassette misfeed error (Separated rejection)

1. Check notes in 1 Cassette 2. Check Sensor(CS6) Poll 3. Check jam in 1 cassette and reload 4. Remove dust in CS1A, CS1B Sensor 5. Exchange 1 cassette box when there are many error

4004800 Error if the number of dispensed notes is not matched to the requested

1. Check CS13 sensor (note jam and dust) 2. Replace CS13 sensor

4004900 Error to dispense 0 sheets to be required (Separated rejection)

1. Check received command 2. Check communication cable 3. Check Cash Dispenser Firmware Version

4004A00 Error of note jam (Separated rejection)

1. Remove jammed notes on Cash Dispenser return path 2. Remove dust in CS1~CS4 sensor 3. Install after rearranging notes in cassette

4004B00

Continuous 3 times error if note is long (once tried, twice retried)=>Separated rejection

1. Check state of notes in reject box 2. Rearrange notes in cassette 3. Check Index of notes 4. Check foreign objects in the main motor encoder slit 5. Replace the CS8 encoder slit sensor

4004C00 In case the number of notes detected outlet sensor(CS13) is more than that of notes detected on CS1A,B sensor

1. Check CS1 sensor 2. Reconnect CS1 sensor

4004D00 Error of being removed 1st cassette before separate rejection

1. Set cassette #1 correctly 2. Check the catcher inside cassette #1 guide


11- 25


4004E00 Error of being removed 2nd cassette before separate rejection

1. Set cassette #2 correctly 2. Check the catcher inside cassette #2 guide

4005100

Received a request for over 150 notes dispensing on the Cash Dispenser from the upper unit.

1. Check the Cash Dispenser received command 2. Check the abnormal communication cable. 3. Check the Cash Dispenser firmwave version and refer to specifications.

4005200

The remaining notes at the sensor in front of the CST after dispense operation (CS1A, CS1B)

1. Remove the remaining notes at a sensor in front of the CST 2. Realign notes in the cassette 3. Check abnormal clutch. 4. Check abrasion of the cassette box pick unit.

4005400 Cash Dispenser EP Program Error during dispense operation (failed table search)

1. Initialize after resetting the power 2. Upgrade the Cash Dispenser firmware or download software again 3. Replace the Cash Dispenser B/D

4005500

Timeout due to note’s length error passed through the CS13 during dispense operation

1. Remove a jammed note between the tray and Cash Dispenser 2. Remove a jammed note at the position of the CS13 sensor 3. Remove a dust on the CS13 sensor

4005600

Abnormal operation of the gate solenoid during dispense operation.

1. Remove a jammed note on the gate 2. Remove notes in the reject box and remount the reject box 3. Check if the CS3 sensor bracket is bended. 4. Check if the CS3 sensor cable is disconnected (CN10 #9~10) 5. Exchange a sensor after abnormal operating CS3 Gate detecting sensor. 6. Replace the reject solenoid 1

4005700 Cash dispenser configuration error 1. Replace cash dispenser PCB 2. Reconfigure cash dispenser setup data


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4005800 Retract box position error during command reserved operation

1. Mount the retract box or open the box cover 2. Check if CS62 sensor poll is abnormal 3. Check if the CS62 sensor cable is disconnected (Cash Dispenser Board CN10 #5~2).

4005900 Initial jam time error 1. Remove jammed notes 2. Clean the sensors (CS1~CS15) in cash dispenser

4005D00

Continuously detected 2 notes for three times or more during dispense operation

1. Check notes’ status in the reject box 2. Realign notes in the cassette 3. Check foreign objects at the position of the CS5 Sensor Guide 4. Check if the CS5 cable is disconnected (CS5_1:Cash Dispenser B/D CN10 #11~12, 25~28/ CS5_2:CN12)

400FF00 Bill jam 1. Remove the jammed notes 2. Initialize

4DN0000 Cash Dispenser communication failure during sending command to cash dispenser

1. Do RESET at Operator Function 2. Reboot ATM

4DN0100 Cash Dispenser communication failure during receiving command to cash dispenser


8216091 Cash jammed on Cash Dispenser 1. Remove jammed notes on Cash Dispenser return path 2. Remove dust in CS1~CS4 sensor

9712000 Failed to create file 1. Reboot ATM 2. Reinstall software 3. Replace hard disk drive

9712100 Failed to read file 1. Reboot ATM 2. Reinstall software 3. Replace hard disk drive

9712200 Failed to write file 1. Reboot ATM 2. Reinstall software 3. Replace hard disk drive


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9712300 Failed to close file 1. Reboot ATM 2. Reinstall software 3. Replace hard disk drive

9712400 Failed to delete file 1. Reboot ATM 2. Reinstall software 3. Replace hard disk drive

9712500 Failed to copy file 1. Reboot ATM 2. Reinstall software 3. Replace hard disk drive

9712600 Failed to create directory 1. Reboot ATM 2. Reinstall software 3. Replace hard disk drive

9719000 Failed to execute an extra command in the status of Cash Unit Exchange

1. Reboot ATM 2. Reinstall software 3. Replace hard disk drive

9719100 In case of not being the status of Cash Unit Exchange out of End Exchange


9719200 In case of carrying out Cash In Start command at two times


9719300 In case of not being the status of Cash In out of End Cash In


9719400 Invalid Cash Unit ID 1. Reconfigure cash dispenser setup data

9719500 Invalid Cash Unit number 1. Reconfigure cash dispenser setup data

9719600 The abnormal of the number of Cash Unit 1. Reconfigure cash dispenser setup data

9719700 No. of dispensed notes that software counts is not matched to it cash dispenser responded

1. Initialize after resetting the power 2. Upgrade the Cash Dispenser firmware or download software again 3. Replace the Cash Dispenser B/D

971A000 Invalid denomination 1. Reconfigure denomination at supervisor mode

971A100 Invalid currency 1. Reconfigure currency at supervisor mode


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971A200 CASSETTE OFF POSITION". Not dispensable

1. Reconfigure denomination 2. Reconfigure currency

971A200 CASSETTE OFF POSITION

971A300 In case the number of bills dispensed exceeds the maximum dispensing bill

1. Check cash dispenser driver (CDM SP) version 2. Reconfigure the maximum dispensable count

971A400 In case the number of coins dispensed exceeds the maximum dispensing coin

1. Check coin dispenser driver version 2.Reconfigure the maximum dispensable count

971A500 Invalid mix number 1. Reconfigure cash dispenser at supervisor mode

971B000 In case of being executed Reject or Retract command without being the bills in stacker.

1. Check a dust in stacker 2. Reconfigure the maximum dispensable count

971C000 Not supported command 1. Reinstall software

971D100 Partial dispense 1. Check the replenished amount and replenish 2. Check the notes in cassette #1

971D200 Partial dispense from cassette #2 1. Check the replenished amount and replenish 2. Check the notes in cassette #2

971D300 Partial dispense from cassette #3 1. Check the replenished amount and replenish 2. Check the notes in cassette #3

9740000 Cash Dispenser communication failure during COM port open


9744700 Cash picking-up fail while cash in cassette #1 is enough

1. Check bill jam or no note in cassette #1 2. Check cash dispenser

9745B00 Cash picking-up fail while cash in cassette #2 is enough


9747C00 Cash picking-up fail while cash in cassette #4 is enough



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9749F00 Cash picking-up fail while cash in cassette #3 is enough


97914XX DEV_Cash Dispenser Timeover Error Code 1. Reboot ATM 2. Call your attendant

97924XX DEV_Cash Dispenser FATALERROR (WARNING)

1. Reboot ATM 2. Call your attendant

9799499 DISPENSER COUNT ERROR 1. Check the sensor on cash dispenser

NH1800 Maintenance Guide - Atlantic ATM LLC

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Transcript of NH1800 Maintenance Guide - Atlantic ATM LLC