Manual - IFEX Technologies

IFEX 3000 Impulse Fire Extinguishing Technology

IF 3001/72

1. Impulse Gun IFEX 3001 Serial-n°:______________

2. Water container IFEX 3072 Fabr.-n°:______________

IFEX Technologies GmbH, Hansestr.18, D-27419 Sittensen

Telephone: +49 (0) 4282 93060 Fax: +49 (0) 4282 93026 Homepage: www.ifextechnologies.com e-mail: [email protected]

Manual

Edition

3012-E-10/01-20.11.12

Fire Extinguishing Unit With Hose Reel

www.ifextechnologies.com

mailto:[email protected]

IFEX Technologies GmbH IFEX 3000 Impulse Fire Fighting Technology N°: IF3000-130

Instruction Manual Instructions for Use and Operation

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Hansestraße 18, 27419 Sittensen Type IFEX 3072 Fire Extinguishing Unit with hose reel Date: 30.11.12

Page | 2

Table of contents Safety Regulations ..................................................................................................................... 4

Labelling ................................................................................................................................... 5

Instruction for use and operation ................................................................................................. 6

A. Preparation..................................................................................................................... 6

B. Use and operation ........................................................................................................... 6

C. After use of the IFEX Impulse Gun and trolley ................................................................... 7

Test and filling instructions .......................................................................................................... 7

1. Testing of the equipment .................................................................................................. 8

2. Testing of the IFEX 3001 Impulse Gun .............................................................................. 9

3. Testing of the hose reel .................................................................................................... 9

4. Check the water container and the mounted fittings .......................................................... 10

5. Testing of the water and air pressure hoses including couplings etc. .................................. 10

6. Testing of the container .................................................................................................. 11

7. Filling instruction water and air pressure .......................................................................... 13

Machinery and tools for maintenance ......................................................................................... 14

Technical drawings .................................................................................................................. 15

1. Impulse Gun IFEX 3001, assembly ................................................................................. 15

2. IFEX 3072 Hose reel fire extinguishing unit, complete ....................................................... 16

3. Hose reel, assembly (1) ................................................................................................. 17

4. Hose reel, assembly (2) ................................................................................................. 18

5. Mounting rack with sledge, assembly .............................................................................. 19

6. Top Filling unit and filter, IFEX 3001/72 ........................................................................... 20

Maintenance and test certification .............................................................................................. 21

Appendix A/ Tests ...................................................................................................................... 1

1. Testing the extinguishing agent container (by an expert) ....................................................... 1

2. Testing the air pressure container of the Impulse Gun (by an expert) ..................................... 1

3. Tests according to national regulations for extinguishing agent container 72l ......................... 2

4. Tests according to national regulations for air pressure chamber of Impulse Gun .................... 3



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Appendix B/ fitting and maintenance ............................................................................................ 1

1. Introduction ..................................................................................................................... 1

2. Routine maintenance ....................................................................................................... 2

3. Operation of the drum brakes ........................................................................................... 2

4. Brake adjustment ............................................................................................................ 2

5. Rewind problems............................................................................................................. 2

6. Leaky rotating swing joint- 3/4” water................................................................................. 3

Technical drawings .................................................................................................................... 4

1. Sliding skid, support for air cylinders ................................................................................. 4

2. Sliding skid, base frame ................................................................................................... 5

3. Water connection at hose reel .......................................................................................... 6

4. Air connection at hose reel ............................................................................................... 7

In addition: TÜV certificate, declaration of conformity, warranty.



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BEFORE USE OF THE IFEX GUN AND HOSE REEL PLEASE READ THE INSTRUCTION MANUAL

CAREFULLY!

NEVER AIM AT ANIMALS OR HUMAN BEINGS. MINIMUM SAFETY

DISTANCE IS 6 METERS.

BEWARE OF ELECTRICAL UNITS. USE ONLY UP TO 1000 V;

MINIMUM SAFETY DISTANCE 1 METER.

CAUTION!

IFEX TECHNOLOGIES GMBH IS NOT RESPONSIBLE FOR ANY DAMAGE TO ANIMALS, HUMAN BEINGS OR MATERIAL CAUSED

BY WRONG OR IRRESPONSIBLE USE AND OPERATION OF THE IFEX 3000 IMPULSE FIRE

EXTINGUISHING EQUIPMENT.

IFEX 3000 PRODUCTS ARE DESIGNED FOR FIRE FIGHTING PURPOSES ONLY

Safety Regulations

Page | 5

FIRE EXTINGUISHER

Fire extinguishing agent:

Propellant:

Temperature range:

Type:

Telephone: +49(0)4282 93060 Telefax: +49(0)4282 930626IFEX Technologies GmbH, Hansestr. 18, D-27419 Sittensen, Germany

4.

2.1.

AFTER USE ALWAYS RECHARGE AND KEEP READY FOR OPERATION!

AGENTS OR ADDITIVES ONLY.

3.

A

TO BE USED WITH RECOMMENDED FIRE EXTINGUISHER

72 LITERS WATER2 x 34 A

72 Liters Water2x6Liters Compr. air 200 bar

THE FIRE EXTINGUISHER NEEDS TO BE TESTED ONCE A YEAR.

with 36 ml PL-2/94 N° of approval:+5° C bis + 60° C

OPENCYLINDERVALVE

RELEASETRIGGERLOCK

OPENWATERVALVE

PULLTRIGGER TOOPERATEGUN

Attention Operation by trained personal only! Safety distance to human beings 6 meters!Be careful at electrical devices. Up to 1000V only! Minimum distance 1 meter. Follow instructions of manufacturer.

IFEX 3001/72

IFEX 3000

P 3-6/99

Labelling



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Page| 6

Note: The pressure gauge at the pressure regulator only shows the approximate

filling pressure of the air cylinder.

Instruction for use and operation

A. Preparation 1. Fill the water cylinder with extinguishing agent as described in para 7.1 of the filling instructions. 2. Fill the air pressure cylinder with air as described in Para 7.2 of the filling instructions. 3. The unit will be ready for operation as described in para 8 of the test and filling instructions. 4. Put on personal safety wear and breathing apparatus as per standard safety regulations.

B. Use and operation 1. Loose the connections of the gun at the vehicle. 2. Take the IFEX Impulse Gun, and put the strap around the shoulder. 3. Adjust the shoulder strap. 4. Hold the gun upwards at an appr. 30o vertical angle. 5. Check whether the water valve is closed. 6. Unwind the hose from the hose reel. (unlock safety catch) 7. Slowly open the air pressure cylinder valves at both air cylinders.

There will be 6 bar pressure on the water container and the water hose, and 25 bar pressure on the gun.

8. Further hold the gun upwards at an 30° vertical angle. Open the water valve. The gun is filled, when small amounts of water spray through the splitted rubber diaphragm of the gun. Close the water valve. Adjust the safety catch on the gun.

The Impulse Gun is ready for use.



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10. Please note:

The Impulse-technology achieves a very high velocity in that water is shot from the gun at a high speed. This leads to a short but powerful recoil of the gun. In order to minimize this recoil it is advisory to move the gun forwards while shooting and to bend your body forwards with your legs in a so-called “walking position”. Always aim slightly below the aligned target. Pull the trigger evenly and let go immediately after the shot. The air pressure will be refilled automatically within 3 seconds. Open the water valve and repeat the extinguishing process as before. The most effective short range is between 1 and 10 meters. The total shot range is 16 meters.

11. When well trained in using the gun and if rapid shooting is required, simply let the

water valve open and shoot when the gun is filled. Use the refilling time to consider where to place the next shot. For the extinguishing of smaller fires the gun can be filled with smaller amounts of water simply by opening the water valve for shorter periods or through a faster shooting sequence.

12. Regular training and exercise with the IFEX 3000 Impulse fire extinguishing equipment

will result in maximum fire extinguishing efficiency, reducing the time needed extinguish fires and the amount of water used.

C. After use of the IFEX Impulse Gun and trolley

1. Close the water valve and empty the water chamber. 2. Close the air pressure cylinder valve. 3. Empty the gun by pulling the trigger repeatedly until the remaining air has left the hoses and the gun. 4. Secure the gun by turning of the safety catch at the trigger. 5. Put the gun in the designated holder and fix it with the strap. 6. Use the rewind mechanism to roll the hose back onto the hose reel. 7. Empty the extinguishing agent container from air pressure by opening the pressure relief valve. 8. Refill the water cylinder with fire extinguishing agent as per para 7.1 and the air pressure cylinders as per para 7.2 of the filling instruction

Test and filling instructions

Please note carefully: These test and filling instructions describe the standard rules for testing and maintenance by the user of the mobile IFEX 3000 Impulse fire fighting equipment. Maintenance should be carried out as per DIN 14406, part 4, latest edition.



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Page | 8

WARNING!

Before testing of the IFEX 3000 Impulse fire extinguishing equipment:

1. Make sure the air pressure valve is closed. 2. Use the drain valve at the water container to release remaining pressure 3. Make sure there is no remaining pressure in the IFEX Gun or hose. This is done

by triggering the gun repeatedly until the remaining air in the hoses and the gun is evacuated.

Caution!

Put on the gun according to the user manual as there may be a recoil due to the

remaining air in the gun.

1. Testing of the equipment To ensure the perfect functioning of the equipment it is required to have it tested by an expert at least once a year. The periods between testing of the equipment may need to be reduced if this is required by local regulations.

1.1 Visual testing

Test the equipment's general condition (cleanliness, condition of the fittings, the hoses, the water container, the pressure containers, the safety equipment, the gun, the hose connections, the hose reel with safety catch, sledge mounting, the inscriptions of the air cylinders). Equipment and fittings which are damaged will need to be replaced immediately.

1.2 Spare parts

Use certified spare parts only. IFEX-original parts are certified. 1.3 Testing of the fire fighting equipment according to the testing regulations for "IFEX 3072 Impulse fire fighting equipment". 1.4 Preparation Before use of the fire fighting equipment IFEX 3072 according to the filling instructions for "IFEX 3072 Impulse fire fighting equipment" as per para 8.0.



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2. Testing of the IFEX 3001 Impulse Gun Caution - note warning on page 8.

2.1 Disconnect the air pressure and water hose from the gun. 2.2 Check the shoulder strap for damage. 2.3 Check the screws at the front and back strap connections. 2.4 Check the membrane at the barrel end for damage. (The membrane has 6 incisions from the inside to the outer side, ending appr. 6 mm from the outer side). 2.5 Check the screwed cap on top of the membrane, if necessary tighten it with the special tool. 2.6 Check the front handle for tightness, if necessary tighten with wrench KS 13. 2.7 Check the water connection at the gun and the water coupling for damage and cleanliness. 2.8 Check the water valve for external damage and condition of operation of valve. 2.9 Check the stability of the handle at the gun (key KS 3) as the operational condition of the mechanism for operation. 2.10 Check the air pressure connection at the gun handle for damage and cleanliness.

3. Testing of the hose reel Caution - note warning on page 8.

3.1 Check the hose reel and hose line for damage and corrosion. 3.2 Check the tightness of the fixing screws (hose reel to sledge). 3.3 Check the tightness of the fixing screws (mounting unit to vehicle). 3.4 Check the rewind mechanism. 3.5 Check the ease with which the hose reel can be turned. If necessary grease where

needed.(see Appendix B „Installation, maintenance of the hose reel“) 3.6 Check the air pressure connection coupling visually. 3.7 Check the hose reel water supply connection visually. 3.8 Check whether the instruction sticker is readable. (inscription as per DIN EN 3 Part 5) 3.9 Maintenance corresponding to Appendix B „Installation, maintenance of the hose reel”.



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Reminder: 1. All couplings, threads and other parts of the extinguishing unit need to be checked for cleanliness, and cleaned if necessary! 2. All parts which are demounted for testing need to be re-installed expertly. 3. After re-installation of all parts and re-connection of the water connection

the safety valve needs to be checked. Fill the container with water and air pressure. The valve requires 6 bar +10% tolerance (6,6 bar). If the safety valve opens before reaching 6,0 bar, or if it fails to open at 6,6 bar you

will need to exchange it.

4. Check the water container and the mounted fittings Caution - note warning on page 8.

4.1 Disconnect all water and air hoses from the container, and check the couplings. 4.2 Remove the air pressure bottles from the holders, check straps for damage. 4.3 Check the water container for external damage, scratches in the paint and corrosion. 4.4 Check the water connection and the fittings at the container and the couplings for damage. 4.5 Check the air pressure connection and the fittings at the container and the couplings for damage. 4.6 Check the manometer for damage. 4.7 Remove the filling unit from the container by turning the handle anti-clockwise. 4.7.1 Check the filling unit for damage. 4.7.2 Check the screw-in thread and the o-ring sealing for damage. 4.7.3 Check the reducing valve and spindle thread for damage. 4.7.4 Check the safety valve for damage. 4.7.5 Check the safety thread at the handle for tightness (KS13). 4.8 Empty the water container and check the inside visually. 4.9 Check the type plate and instruction sticker for damage and readability. 4.10 Demount the filters (KS 21), and check for damage .(Filters are optional equipment). 4.11 Check the fixing of the water container on the sledge.

5. Testing of the water and air pressure hoses including couplings etc. Caution- note warning on page 8.

5.1 Water hoses:

a) Water hose from the Impulse-gun to the delta connector. b) Co-axial water hose (with air pressure hose inside),

both ends, each with a delta connector. c) Connection of water hose to delta connection in the hose reel

♦ Check the water hoses visually for damage. ♦ Check the couplings at the hoses and the hoses for damage and cleanliness.



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CAUTION!

The pressure hose in the water hose can only be checked for function while in operational condition through triggering of the gun.

♦ Check delta connector plus screws for damage and cleanliness, and check safety screw for tightness (key KS3).

5.2 Pressure hoses:

a) Pressure hose from the delta connector to the Impulse-gun. b) Pressure hose between the two delta connectors (this hose floats in the water hose).

c) Pressure hoses from the pressure regulators to the hose reel. d) Pressure hose from the hose reel to the delta connectors (inside the reel).

♦ Check the pressure hoses visually for damage and cleanliness. ♦ Check the couplings at the hoses and the hose swaging sockets for damage and

cleanliness.

5.3 -.Testing of the pressure hose para 5.2 b) between the two delta connectors

The pressure hose between the two delta connectors needs to be demounted every 5 years. Then remove the air connector piece and pull the air pressure hose out of the water hose. ♦ Check the hose visually for damage. ♦ Check the connecting pieces, threads and sealings for damage.

6. Testing of the container

The air pressure container needs to be checked for - national pressure cylinder regulations. - cylinder valve for damage, - external damage, - air pressure of the container checked per test manometer, - the check-up needs to done as follows: 1. Make sure the cylinder valve is closed: 2. Remove the pressure regulator from the bottle, fit test manometer and slowly open

the valve and read the pressure: IFEX 3072 = 6 l./200 bar, Minimum pressure 180 bar/+20°C, if less, refill.



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The Maintenance/Testing needs to be confirmed on page 20 "Maintenance record" of the manual.

Deficiencies will have to be repaired and faulty or deficient parts exchanged. Only use original parts, note para 1.1 and 1.2. After complete examination of the entire IFEX- Fire Extinguishing Unit return the unit to operability according to page 13.

Note: The pressure meter at the pressure regulator shows the approximate filling pressure of the pressure bottle.

6.1 Pressure regulator

Remove the pressure regulator from the pressure bottle valve (if not already done as per 6.1 )

- Check the manometer glass for damage and cleanliness - Check the couplings and thread for damage and cleanliness

Note the technical regulations TRB 502, TRB 532 and TRB 700. Note the technical regulations TRB 502, TRB 532 and TRB 700. 6.2 Testing the fire extinguishing agent container

The fire extinguishing agent container needs to be tested by a competent person according to Directive 2009/104/EC and national regulations. Note appendix A, page 1, para 1.1. Note the technical regulations TRB 502, TRB 532 and TRB 700.

6.3 Testing the air pressure container on the gun

The air pressure container needs to be tested by a competent person according to Directive 2009/104/EC and national regulations. Note appendix A, page 1, para 1.2. Note the technical regulations TRB 502, TRB 532 and TRB 700.

6.4 Maintenance label: Maintenance dates need to be entered on the label, which should not obstruct any prints of the manufacturer. Note DIN 14406-4 latest edition.



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Note:

Should the mobile equipment be used for training, it will suffice to fill the water container without fire extinguishing agent and with water only. After training it is important to refill the water container and air pressure

bottles immediately according to para 7.1 and 7.2 , to ensure the equipment is ready for use.

7. Filling instruction water and air pressure

7.1 Filling of the water container a) Fill the container with fresh and clean water through the filling opening

(appr. 60 Liter). b) Pour 36 ml (+0,05%) PL-2/94 - FC-201F in the container through the

filling opening. c) Fill the water container with clean water 72 l -5% tolerance (-3,6 l)!

d) Tighten the top filling closure firmly.

7.2 Filling of the air pressure bottle

Check the air pressure level with a test manometer. - Test as follows: 1. Make sure the cylinder valve is closed.

2. Remove the pressure regulator from the bottle, adjust the test manometer, open the valve slowly and read the pressure:

IFEX 3072 = 2x6l l/200 bar, Minimum pressure 180 bar/+20°C, if less, refill. Note: check both air pressure cylinders!

8. Getting the unit ready for use

8.1 Make sure the water container and the air pressure bottles are filled according to para 7.1 and para 7.2.

8.2 Fit the air pressure bottles to the designated mounting support. 8.3 Screw the pressure regulator to the bottle valves on the air pressure bottles. 8.4 Connect the air pressure hose from the pressure regulator to the water container. 8.5 Connect the water hose (Delta connector) to the water container. 8.6 Connect the air pressure hose (Delta connector) to the pressure regulator.



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The fire extinguishing unit is now ready for use!

8.7 Place the IFEX 3001 Impulse Gun in the holder and secure it with the fixing strap. 8.8 Connect the air pressure hose (Delta connector) to the pressure regulator. 8.9 Connect the air pressure hose to the IFEX 3001 gun. 8.10 Connect the water hose to the IFEX 3001 gun (The water valve needs to be closed).

Machinery and tools for maintenance

The following list of tools is separate from the instructions. The listed tools are to be used for their specific purposes only.

1. Test pressure gauge 0 bar to 400 bar 2. Double open-end wrench 13 x 15mm 3. Double open end wrench 14 x 17mm 4. Open-end wrench 21mm 5. Open-end wrench 26mm 6. Open-end wrench 27mm 7. Open-end wrench 32mm 8. Open-end wrench 36mm 9. Ring-wrench 8mm 10. Pipe angle wrench 13 x 110mm 11. Hook wrench 60-90 x 5mm 12. Hexagon screwdriver 3mm (for inner hexagon screw) 13. Grease gun with lubricating grease

Torques:

♦ Front support grip 25 Nm ♦ Pistol grip (SW 3 inner hexagon) 7 Nm ♦ Fastening screws 30 Nm ♦ Ermeto- hose screw joints DN20 -18L 100 Nm

(Co-axial hose)

Page| 15

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2. IFEX 3072 Hose reel fire extinguishing unit, complete

Page | 17

IFEX

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3. Hose reel, assembly (1)

Page | 18

1

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Page | 19

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Page | 20

GermanyD-27419 S ittensen

Hansestraße 18IFEX Technologies GmbH

1.1

IF-TR-300002-3B1.2

1.3

1.4

1.5

IFEX 3000Impulse FireExtinguishing

Technology

1. Top filling unit assy.

IFEX Code: IF-3000

Scale

Index Alteratio n Date Name

Bree seDrawnCheck

Norm

Date Name

%

IF-BP-300002-3B1

1

1

11

R 2"Body made of brass

1.1

1.3

1.5

IF-TR-300021-4A

1.4

1.2

Surfaceacc.DIN ISO 1 302

Dimensions with out

tolerances acc.

DIN 71 68-m

Drawing-n°

Quick coupling with relief valve

Handle for top filling unit, aluminium

Description and typeArt.-n°IFEX CodePos. Oty.

Safety valve 1/4"-6 bar

18000032

1800004009000033

1996

05.08 .

Scew for handle SW130900001318000041 O-Ring seal Ø53x5

1.6

Order of spare parts:Please use part list n°.

Remark

IF-3000-130

1. Top filling unitInstruction for test and refilling

IFEX 3035 und 3050 Trolley , IFEX 3072 Skid

6. Top Filling unit and filter, IFEX 3001/72

Page | 21

Maintenance record

Extinguisher test date: Expert:

Nr.: IF3000-110

Maintenance record for IFEX 3001/72Fire Extinguishing Equipment

Maintenance record


Maintenance record


IFEX Technologies GmbH Hansestr. 1827419 Sittensen

IFEX 3000 IMPULSE FIRE EXTINGUISHING TECHNOLOGY

Page: 21

Date: 15.11.12

Maintenance and test certification



Appendix A

P a g e | 1


Appendix A P a g e | 1

Appendix A/ Tests

1. Testing the extinguishing agent container (by an expert) The air pressure cylinder needs to be checked by an expert as per directive 2009/104/EC:

• external check – every 2 years • internal check – every 5 years • pressure test – every 10 years

Reduce the pressure in the container and emty the container completely. Disconnect all fittings except the air pressure fitting and close the connections. Remove the safety valve from the filling unit and close the connections. Fill the container with water through the filling opening and close the filling unit. Fill the container with 10,4 bar through the air pressure connector. Check the pressure by a test manometer. The pressure must be held for 10 minutes. Emty the container and remount the fittings after testing.

Enter results of test in maintenance record Appendix A page 2.

2. Testing the air pressure container of the Impulse Gun (by an expert) The air pressure container needs to be checked by an expert as per directive 2009/104/EC:

• external check – every 2 years • Pressure test – every 10 years

Remove the bursting disc or safety valve and close the opening with a cylinder screw. Connect the air pressure hose from the pressure source via a pressure regulator. The pressure regulator must supply a secondary pressure of 60 bar to the air pressure coupling of the gun. Put the Gun in a water basin, slowly open the valve at the pressure source, observe the manometer and close the valve as soon as the pressure is 60 bar. This pressure must be held for 30 seconds. After testing re-install the bursting disc or safety valve.

(TÜV-bursting test at 03.02.96, Pall=45 bar, V= 0,8l, PTest = 58,5bar),TÜV agreed rounded PTest Wert = 60,0 bar)

(TÜV= German Technical inspection authority)

Enter results of test in maintenance record Appendix A page 3.

Appendix A Page | 2

IFEXTechnologies GmbHHansestr. 18

User Place of use

Serial-Nr.: ___________Constr. date: _____________

- Out of order

Use: Fire exting. agent container

directive 2009/104/ECTest certification as per

- Inside test- Pressure test with water- other test

- Reg. every 10 years

Test result no minor major dangerous deficienies

Deficiencies:

Notes:

No problem.

(Place),Date

Not advisible.

authority.

Appendix A

Page: 2


Expert

Test pressure:

Invoice address

Futher use is:

No problem, if faults are adjusted.We will notify the appropriate

Directive 2009/104/EC

Type Nr.: IFEX 3072 Skid

Extinguishing agent container IFEX 3012

Volume: 72 LiterCert. pressure: 13,0 bar

Nr.: IF3000-110

Extinguishing Agent Container 72 LiterD-27419 Sittensen

Next regular inside test _____________

Next regular pressure test _____________

19 bar

Date:22.11.12

Type approv.: / TÜV

3. Tests according to national regulations for extinguishing agent container 72l

Appendix A Page | 3

IFEXTechnologies GmbHHansestr. 18

User Place of use

Serial-Nr.: ___________Constr. date: _____________

- Out of order

Use: Fire exting. agent container

directive 2009/104/ECTest certification as per

- Inside test- Pressure test with water- other test

- Reg. every 10 years

Test result no minor major dangerous deficienies

Deficiencies:

Notes:

No problem.

(Place),date

Not advisible.

authority.

Appendix A

Page: 3


Expert

Test pressure:

Invoice address

Futher use is:

No problem, if faults are adjusted.We will notify the appropriate

Directive 2009/104/EC

Gun Air Power Chamber

Type Nr.: IFEX 3001

Extinguishing agent container IFEX 3012

Volume: 0,8 LiterCert. pressure: 45,0 bar

Nr.: IF3000-110

D-27419 Sittensen

Next regular inside test _____________

Next regular pressure test _____________

60 bar

Date:22.11.12

Type approv./ TÜV:07/95/0016

4. Tests according to national regulations for air pressure chamber of Impulse Gun



Appendix B

P a g e | 1


Appendix B P a g e | 1

Please note The fire extinguishing unit with sliding skid can be removed from the vehicle for a more detailed maintenance. Refer to manual page 16.

Appendix B/ fitting and maintenance

1. Introduction Part „B” provides information for the operation of the reel, maintenance and basic repairs, as well as spare parts. Regular maintenance assures ease of use of the unit. Should you have any further questions, please contact your local IFEX dealer or IFEX Technologies GmbH in Sittensen, Germany. This manual refers to the manual rewind hose reel as a part of the IFEX 3072 fire extinguishing unit. The fire extinguishing unit IFEX 3072 consists of the following main components: sliding skid frame with a basic frame with sliding skid plus air cylinders mounted with: - Hose reel with 55m hose. - extinguishing agent container 72 litre content. - 2 air cylinders; 6 l/200 bar - Air pressure hose unit consisting of 2 pressure regulators and hoses. - Co-axial hose unit 55 m. - IFEX 3001 Impulse Gun. Refer to components of the IFEX 3072 Fire Extinguishing Unit manual page 16. Mounting the IFEX 3072 unit The skid with the mounted components can be raised onto the front of the vehicle where it can be mounted. Hose reel The hose reel is powder coated /colour red RAL 3000 according to BS 381C538. The hose reel with the other components on the sliding skid is supplied by IFEX Technologies GmbH ready fitted. The hose reel is the first component mounted on the skid in the direction of the extraction. The rewind device is usually on the left side, the brake is on the right front side (custom made skids with right side rewind devices can be supplied on order). The grease nipple for the bearing is on the right on left front side of the reel.



Appendix B

P a g e | 2


Appendix B Page | 2

2. Routine maintenance Every 6 months: (regular operating conditions). Lubricate the drum bearings and the spindle of the rewind mechanism with general purpose grease through the grease nipples. Release the brake and check the reel for easy rotation.

3. Operation of the drum brakes a) Lower (rewind) position: The drum is unbraked. This position should be selected when the hose is being rewound. b) Middle (braked) position:

The brake is partially applied. This position will allow a control of the drum during unwind of the hose. This position will prevent the drum from rocking excessively when the pressure is turned on and off.

c) Upper (locked) position: The brake is fully applied. This position should be selected during transit or when the

hose is in use if a positive lock on the drum is required.

4. Brake adjustment Move the brake lever to the lower rewind bottom position. Apply pressure to the end of the brake rod. Sufficient pressure must be applied to compress the spring and move the nut on the end of the rod clear of the brake shoe, so that the nut can be rotated. Rotate the nut (clockwise when viewed from the back of the reel to increase braking and anti-clockwise to decrease braking). The adjustments should be made a little at a time. After each adjustment, move the brake lever to the braked (middle) position and test the effectiveness of the brake. Repeat the operation until the desired effect is achieved.

5. Rewind problems If it should be difficult to rewind the hose to the reel, check the following: Check that the hand wind brake is released. The brake should be in the lower (rewind) position. Check that the drum bearings are lubricated, apply grease to the nipples. If the drum is still tight, it is probably because the frame is mounted with a „twist“ in it. Try loosening the bolts which fasten the reel down and if necessary put a packing piece under one corner of the frame when re-tightening. If the reel has been damaged during operation or otherwise, please contact your local IFEX dealer or IFEX Technologies GmbH Sittensen, Germany.



Appendix B

P a g e | 3


Appendix B Page | 3

Please note the caution notice: Manual

test and filling instructions Nr. IF3000-130 page 7.

6. Leaky rotating swing joint- 3/4” water When the reel is properly installed and maintained the rotating swing joint will have a long life. Premature wear can occur if the joint is subjected to external strain from the inlet connection. The connecting pipe must be flexible and should be fitted without exerting any force on the rotating joint. If the rotating joint should leak, replace the seals. A self contained rotating swing joint is fitted externally. It can be serviced in-situ and can be replaced without dismantling the hose reel.

6.1. Replacement of the rotating swing joint- 3/4” seal Refer to IF-HR-300001-4-1.

Equipment needed: - external circlip pliers - plug-Ø 2 mm, setting 7 - 20 mm Seal: - two nitril seals Nr. 0216.00T Procedure: Empty co-axial hose. Disconnect the water hose from the rotating swing joint. Remove the circlip and the washer from the end of the hose fitting and pull off the sleeve. Remove the seals from the socket (pick them out with a sharp tool, but take care not to scratch the bottom of the groove where the seals fits). Wipe all the parts clean, fit new seals into the grooves and the socket to the hose fitting. Fit the washer and re-mount the circlip. Fit the water hose to the rotating swing joint. If leakage still occurs after replacing the seals, it is possible that the rotating joint is worn and may need to be replaced. In this case please contact your local IFEX dealer or IFEX Technologies GmbH Sittensen, Germany.

Appendix B S e i t e | 4

GermanyD-27419 SittensenHansestraße 18

IFEX Technologies GmbH

IFEX 3000Impulse FireExtinguishing

Technology

IFEX Code: IF-3000

Scale

Index Alteration Date Name

BreeseDrawnCheckNorm

Date Name

%

Page 4

Surfaceacc.

DIN ISO1302

Generaltolerance acc. ISO 2768 mK

Dawing-n°

199912.04.

Description and typeArt.-n°.IFEX CodePos. Oty.

Skid Att. B page 4 HR-002-1

3. Support for air cylinder

support for air cylinder, complete33.13.23.33.43.5

pipe 139,7 x 4,5 x 50 211

2 sheet metal 40 x 5 x 400 lg.4 sheet metal 60 x 50 x 52 sheet metal 40 x160 x 3

3,6 2

sheet metal 485 x 140 x 50

60

405

465

40

110

140

Ø10

50

85

3.1

3.2

3.5

5

3.3

3.4 3.6

20

180

455485

A A

A - A

After completioncoating with colour RAL 3000

weight: 4,2 kg

Ø5,2

3,7 4 countersink screw M5x15 with nut ss AISI 316 DIN 965/985mounting strap for air cylinders compl.

IF-HR-300001-2-1

IF-TR-300002-1

IF-HR-300001-2-165000001

18000052

IFEX 3072 Sliding skidSupport for air cylinders

70

R75

3.7

welding

welding

tack-welding

5 x 45°

Technical drawings

1. Sliding skid, support for air cylinders

Appendix B Page |5

334

90

305

610

470

500

35

230

560

135

1.1

1.2

20

335

1135

70

70

60

49

395

540

II II II

1135

140

35

70

edgi

ng li

need

ging

line

A

A -

A

1.1

shee

t met

al b

evor

edg

ing

A

30

25

1.4

GE

RM

AN

YD

-274

19 S

itten

sen

Han

sest

raß

e 18

IFEX

Tec

hnol

ogie

s G

mbH

IFE

X 3

000

Impu

lse

Fire

Ext

ingu

ishi

ngTe

chno

logy

IFE

X C

ode:

IF-3

000

Sca

le

Inde

xA

ltera

tion

Dat

eN

ame

Bre

ese

Dra

wn

Che

ck.

Nor

m

Dat

eN

ame

%

Pag

e 5

Sur

face

acc.

DIN

ISO

1302

Dim

ensi

on w

ithou

tto

lera

nce

acc.

DIN

7168

-m

1999

12.0

4.

Art

.-n°

IFE

X C

ode

Ski

d A

ppen

dix

A Pa

ge 5

2 122

HR

-002

-2

Des

crip

tion

and

type

1IF

-HR

-300

00-1

-2-2

1.2

1.1

1.3

1.4

1.5

Pos

.Oty

.D

raw

ing-

N°

Pla

te 1

135

x 14

0 x

42

Pla

te 4

70 x

70

x 4

2Fl

at s

teel

50 x

60

x 5

2F

lat s

teel

30

x 25

x 8

1.5.

11.

5.2

1.5.

3

Pla

te 4

0 x

35 x

12

Sha

ft

Ski

d sl

ide

bear

ing

Rol

ler

bear

ing

Ø15

xØ

35 x

11

1.6

1.7

1.8

1.9

2 2

6500

0156

6500

0156

6500

0157

22 81

Sre

ws

M6x

12

Lock

ing

bolt

for s

kid

Sec

urin

g an

gle

50 x

50

x 5

x 12

0 lo

ngC

ount

ersi

nk s

crew

M8x

15 w

ith n

utD

IN 9

65/9

85

" X "

" X "

Afte

r com

plet

atio

nga

lvan

ized

t = 4

mm

B

B

sagg

ing

from

und

erne

ath

90

120

3460

3450

Ø 7

II

15

40

40

Ø17

ø1

7

ø15

3515

1.5

.3

1.5

.2

1.5

.2

Ø 1

0

Par

t 1.3

Par

t 1.5

40

580

B -

B

Par

t 1.8

1.6

1.7

1 - S

kid,

bas

e fra

me

IF-H

R-3

0000

1-2-

2

20

IFE

X 3

072

Slid

ing

skid

base

fram

e

Ski

d, b

ase

fram

e

1.8

1.5

1.7

1.6

1.3

Ø10

Dril

ls fo

r M8

fixin

g sc

rew

s

1.2

1

.9

1.8

Ø10

All

drills

Ø10

1.4

to w

eld

1.5

.1

2. Sliding skid, base frame

A p p e n d i x B P a g e | 6

General tolerance acc.

ISO 2768 mk

IFEX Technologies GmbH

D-27419 SittensenHansestraße 18 acc

DIN ISO

Scale 1:1

Check.Norm

IFEX 3000

Index Alteration Date Name

Impulse FireExtinguishingTechnology

Drawn

IF-HR-30001-4-1HR-002-6Skid Appendix B Page 7

IFEX Code: IF-30721302

Date Name199919.04. Bre

Germany

Description and Type Drawing-n°Oty.Pos.

75

48

G3/

4"

G3/4"71

Art.-n°IFEX Code

1 FPC.1091

Surface

Circlip

3/4" Water connectionat hose reel(belongs to scope of reel supply)3/4" Swing joint - water conn. at hose reel

KS 36

1

3. Water connection at hose reel

A p p e n d i x B P a g e | 7

74.5

35

G1/4"

IF-HR-30001-4-2

IFEX Technologies GmbHHansestraße 18

GermanyD-27419 Sittensen

Generaltolerance acc.

ISO 2768 mk

acc.

Impulse FireExtinguishingIFEX 3000

TechnologyIndex Alteration Date Name

Norm

G1/

4"

1:1

IFEX Code: IF-HR-3072

Skid Appendix B Page 8 HR-002-7

Scale

DIN ISO1302

Surface

Date Name

Bre19.04.1999

Check

Drawn

(belongs to scope of reel supply)1/4" Swingjoint - Air conn. at hosereel

Art. N°: 7512.00.M-1/4

Circlip

KS 28

4. Air connection at hose reel

IFEX Technologies GmbH grants a warranty for the product purchased by the customer for a period of 24months after purchasing.

The following information details the terms of the warranty offered by IFEX Technologies GmbH. You areentitled to make a claim under this warranty in the event of any manufacturing or material defects on theproduct you have purchased. The warranty provided is based on a voluntary obligation of IFEX TechnologiesGmbH as the manufacturer. It only applies to end customers. No warranty rights other than those expressedherein, whether given by IFEX Technologies sales partners or third parties, can be asserted against IFEXTechnologies GmbH.

The warranty begins on the day of purchase stated in the invoice. Please note that warranty claims can only beprocessed if accompanied by the original invoice in combination with the approval certificate of the product.Therefore, always keep the invoice and the approval certificate together with the warranty documents.

The invoice must show the type of the product and the serial number.

Warranty claims must be submitted immediately following discovery of the fault to the sales partner or to IFEXTechnologies GmbH.

Please check the availability of the sales partner in the documents given to you by the sales partner. IFEXTechnologies GmbH is available by phone: +49 (0) 4282/ 9306-0, by fax: +49 (0) 4282/ 9306-26 or by e-mail [email protected].

After consulting IFEX Technologies GmbH the customer should return the defective product to IFEXTechnologies GmbH.

In the event of a warranty claim IFEX Technologies GmbH will pay the costs for the resulting labour and anyrequired materials or replacement parts.

The costs of the transport to and from IFEX Technologies GmbH will be accounted separately, without thecommon additional charges net/ net.

The warranty is limited to restoring the performance features and condition of the original product prior to thewarranty claim. In this respect it is always sufficient for the affected product to fulfill the test requirements inaccordance with the IFEX Technologies specifications for the original product. The warranty is fulfilled at thediscretion of IFEX Technologies GmbH either by repairing or replacing the defective device. In cases of materialand/ or processing defects, defective parts shall be replaced with new or as-new reconditioned parts. Ifnecessary, the complete product should be exchanged for an identical product or an alternative product offeringthe same level of functionality. The value of the warranty service is always limited to the value of the defectiveproduct.

The defective parts removed or replaced from a product during the course of warranty action shall become theproperty of IFEX Technologies GmbH.

Genuine IFEX Technologies parts installed under warranty in an IFEX Technologies product are only coveredby the remaining duration of the warranty of the overall device.

Warranty_____________________________________________________________________________________________________________

mailto:[email protected].

Warranty exclusions

Defects caused by improper use are excluded from the warranty. Improper use of the equipment is taken to beany operation of the product under conditions which do not meet the terms of proper use described in theoperating manual or documentation of the product.

The warranty also does not cover the following points:

Wearing parts and consumable materialsDiagnosis and rectification of defects caused by improper use or improper maintenance of thedevice by the customer or third parties. Improper actions include operations that are notcompatible with the instructions contained in the product manual.Force majeure (lightning strike, floods, war etc.)Dirt, seals or stickersAny other circumstances for which IFEX Technologies cannot be held responsible.

The warranty is rendered null and void if:

IFEX Technologies products are operated or fitted with parts, components or peripherals whichhave not been approved for that purpose by IFEX Technologies GmbH.The device is covered with irremovable seals, stickers or similar.The original warranty sticker at IFEX Technologies products is damaged or removedrespectively if manipulations at those stickers are apparently.Services/ repairs or other changes to the product are carried out by persons who have not beenauthorized by IFEX Technologies GmbH to carry out such work.

This clause is not valid if the customer can prove that any defects were neither caused by nor arose as aconsequence of such events.

Limitation of liability

Any claims of the party entitled to the warranty which exceed the scope of terms expressly mentioned in thesewarranty conditions are excluded. This also applies in particular with regard to claims to compensation forsubsequent damages, loss of profits, data losses or information losses or damages following of the inoperabilityor missing of the product due to maintenance or repair.

Applicable law

The warranty is subject to the applicable laws in the country of purchase and is to be interpreted in agreementwith the said laws.

Rev. 001/ 01 2011

IFEX 30002/72

FIRE EXTINGUISHING UNIT WITH

HOSE REEL

ATTENTION!

ANY UNAUTHORIZED ALTERATION TO

THE EQUIPMENT WOULD RESULT IN

LOSS OF APPROVAL AS WELL IN

LOSS OF GUARANTEE!

IFEX Technologies GmbH, Hansestr.18, D-27419 Sittensen

Telephone: +49 (0) 4282 93060 Fax: +49 (0) 4282 93026 Homepage: www.ifextechnologies.com e-mail: [email protected]

www.ifextechnologies.com

mailto:[email protected]

Manual - IFEX Technologies

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