MAGTROL - UPCommons

82
6510e/6530 Data Sheet Models 6510e and 6530 Power Analyzers www.magtrol.com MAGTROL FEATURES Single/Three-Phase Capabilities: For single (6510e) or three-phase (6530) power measurements Ranges: Up to 600 V rms @ 20 A continuous duty Interfaces: RS-232 & IEEE-488 Data Transfer Rates: Up to 100 per second Accuracy: Up to 0.1% Vacuum Fluorescent Display: High-quality, easy-to- read, customizable readout displays volts, amps, power and power factor Measurement: Continuous or cycle-by-cycle Bandwidth: DC up to 100 kHz Input Power: Accepts 120/240 V rms , 60/50 Hz power at 20 VA max Auto Ranging: Automatically scales instrument for most accurate range Isolation: 1000 V rms to earth, 750 V rms line-to-line Average: Displays running average of amps, volts and watts Peak Hold: Stores the highest value read. Values can include amps, watts and volts in any combination Analog Outputs: Plug-in module provides 12 channels of analog output corresponding to volts, amps and watts External Shunt Input Calibration Certificate: NIST Traceable Rack Mounting: 19” (482.6 mm) with handles AC/DC Input Power Magtrol Dynamometer Motor Under Test Appliances, Ballasts, Drives, etc. MODEL 6510e SINGLE-PHASE POWER ANALYZER MODEL 6530 THREE-PHASE POWER ANALYZER AC/DC Input Power DSP6001 Dynamometer Controller A N A L O G O U T P U T A ± ± V ± V ± V ± A A ± EXT. SYNC. EARTH GROUND 20VA 50/60Hz FUSE (5x20mm) CAUTION: DOUBLE POLE FUSING 120V UL/CSA 250mA 250V SB 240V IEC 160mA 250V T RS-232C GPIB/IEEE-488 MAGTROL INC. AMPS VOLTS AMPS VOLTS AMPS VOLTS A N A L O G O U T P U T ± V A ± EXT. SYNC. EARTH GROUND 20VA 50/60Hz FUSE (5x20mm) CAUTION: DOUBLE POLE FUSING 120V UL/CSA 250mA 250V SB 240V IEC 160mA 250V T RS-232C GPIB/IEEE-488 MAGTROL INC. AMPS VOLTS RS-232 GPIB or M-TEST PC GPIB Card PC MODEL DSP6001 POWER POWER BRAKE STATUS SET POINT SET POINT P I D TORQUE SPEED STATUS SYSTEM CONFIGURATIONS APPLICATIONS Calibration of Test and Measuring Instruments Switching Power Supplies Power Inverters Transformers Motors and Drives Lighting Fixtures/Ballasts Office Equipment Household Appliances Power Tools HVAC Equipment The 6510e’s/6530’s data transfer rate makes it ideal for both static and dynamic tests. DESCRIPTION The Magtrol 6510e and 6530 Power Analyzers are easy- to-use instruments ideal for numerous power measurement applications. From DC to 100 kHz AC, the 6510e/6530 measures volts, amps, watts, volt-amps, frequency, crest factor, Vpeak, Apeak and power factor in one convenient display. They may be used either as stand-alone instruments or in conjunction with any Magtrol Hysteresis, Eddy-Current or Powder Brake Dynamometer; any Magtrol Dynamometer Controller and M-TEST Software for more demanding motor test applications.

Transcript of MAGTROL - UPCommons

6510e/6530Data Sheet

Models 6510e and 6530Power Analyzers

www.magtrol.com

MAGTROL

Features• Single/Three-Phase Capabilities:Forsingle(6510e)

orthree-phase(6530)powermeasurements

• Ranges:Upto600Vrms@20Acontinuousduty

• Interfaces:RS-232&IEEE-488

• Data Transfer Rates:Upto100persecond

• Accuracy:Upto0.1%

• Vacuum Fluorescent Display:High-quality,easy-to-read,customizablereadoutdisplaysvolts,amps,powerandpowerfactor

• Measurement:Continuousorcycle-by-cycle

• Bandwidth:DCupto100kHz

• Input Power:Accepts120/240Vrms,60/50Hzpowerat20VAmax

• Auto Ranging:Automaticallyscalesinstrumentformostaccuraterange

• Isolation:1000Vrmstoearth,750Vrmsline-to-line

• Average:Displaysrunningaverageofamps,voltsandwatts

• Peak Hold:Storesthehighestvalueread.Valuescanincludeamps,wattsandvoltsinanycombination

• Analog Outputs:Plug-inmoduleprovides12channelsofanalogoutputcorrespondingtovolts,ampsandwatts

• External Shunt Input• Calibration Certificate:NISTTraceable

• Rack Mounting:19”(482.6mm)withhandles

AC/DCInput Power

Magtrol Dynamometer

Motor Under Test

Appliances, Ballasts,Drives, etc.

MODEL 6510eSINGLE-PHASE POWER ANALYZER

MODEL 6530THREE-PHASE POWER ANALYZER

AC/DCInput Power

DSP6001 Dynamometer Controller

ANALOG

OUTPUT

A

±±

V

±

V

±

V

±±± ±

AVA

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX.±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

ANALOG

OUTPUT

±

V A

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

RS-232

GPIBor

M-TEST

PC

GPIBCard

PC

MODEL DSP6001DYNAMOMETER CONTROLLER

POWER

POWER

BRAKE STATUS SET POINT SET POINT P I D

TORQUE SPEED STATUS

system ConFigurations

appliCations• CalibrationofTestand

MeasuringInstruments• SwitchingPower

Supplies• PowerInverters• Transformers

• MotorsandDrives• LightingFixtures/Ballasts• OfficeEquipment• HouseholdAppliances• PowerTools• HVACEquipment

The6510e’s/6530’sdatatransferratemakesitidealforbothstaticanddynamictests.

DesCriptionThe Magtrol 6510e and 6530 PowerAnalyzers are easy-to-use instruments ideal fornumerouspowermeasurementapplications. From DC to 100 kHz AC, the 6510e/6530measures volts, amps, watts, volt-amps, frequency, crestfactor,Vpeak,Apeak and power factor in one convenientdisplay.Theymaybeusedeitherasstand-aloneinstrumentsorinconjunctionwithanyMagtrolHysteresis,Eddy-CurrentorPowderBrakeDynamometer;anyMagtrolDynamometerControllerandM-TESTSoftwareformoredemandingmotortestapplications.

6510e/6530

MAGTROL

Specifications

RS-232C and GPIB/IEEE-488 Interfaces(for Connection to Personal Computer)

CurrentInput

VoltageInput

ExternalSensor Input

External Sync. Input(Cycle-by-Cycle Synchronization)

Phase Input Module3 for 6530 (as shown), 1 for 6510e

Optional Analog Output(not shown)

Holds Current Value

Calculate Watts,Vrms × Arms andPower Factor

Continuous or Cycle-by-CycleMeasurement Mode

CurrentAuto Ranging

CustomDisplay

Setup

VoltageAuto Ranging

Readyfor RackMounting

Averaging of Volts,Amps and Watts

Cycle-by-CycleSynchronizedSource

Amp Readings(DC, RMS, Peak,Crest Factor and

Peak Hold/Inrush)

Volt Readings(DC, RMS, Peak,Crest Factor and

Peak Hold/Inrush)

Phase andSummation Data

Front panel

rear panel

DIMENSIONSWidth 19.0 in 483 mmHeight 3.5 in 89 mmDepth with handles

12.4 in13.8 in

315 mm351 mm

Weight 12.97 lb 5.88 kg

FREQUENCYSource V1, A1, V2, A2, V3, A3, LINE or EXT

(For Vx and Ax, source input must be >10% of range setting)Accuracy 20 Hz to 500 Hz; 0.05%EXT. Input BNC non-isolated, earth ground referenced Input Impedance 100 kΩ Voltage Level TTL / CMOS Maximum Voltage 50 V

VOLTAGE INPUT CURRENT INPUT EXTERNAL SENSOR INPUT POWERRanges 30 V, 150 V, 300 V, 600 V 1 A, 5 A, 10 A, 20 A 50 mV, 250 mV, 500 mV, 1 V ---Maximum Voltage 750 V AC/DC terminal (V)

to terminal (±) and 1000 V AC/DC terminal

to earth ground

1000 V AC/DC terminal to ground

±1 V AC/DC

---

Crest Factor 1.7 @ full scale input 2.7 @ full scale input 2.4 @ full scale input ---Impedance 2 MΩ 12 MΩ 17 MΩ ---Display Range 5 digits with 1 mV

resolution 5 digits with 1 mA

resolution 5 digits with 1 µV

resolution 5 digits with 1 mW

resolutionACCURACY

DC ±(0.1% Reading + 0.2% Range) 0.4% of VA range5 Hz – 500 Hz ±(0.1% Reading + 0.1% Range) 0.2% of VA range500 Hz – 10 kHz ±((0.015 × F(kHz)% Reading) + 0.3% Range) 0.6% of VA range10 kHz – 100 kHz ±((0.015 × F(kHz)% Reading) + 0.3% Range) 0.6% + (0.03% ×

F(kHz)% of VA range)> 100 kHz N/A (measurement band limited to DC–100 kHz)

6510e/6530

Due to the continual development of our products, we reserve the right to modify specifications without forewarning.

magtrol inC70 Gardenville ParkwayBuffalo, New York 14224 USAPhone: +1 716 668 5555Fax: +1 716 668 8705E-mail: [email protected]

magtrol saCentre technologique Montena1728 Rossens / Fribourg, SwitzerlandPhone: +41 (0)26 407 3000Fax: +41 (0)26 407 3001E-mail: [email protected]

Subsidiaries in:• Germany• France• Great Britain• ChinaWorldwide Network

of Sales Agents

www.magtrol.com

Options and Accessories

6510

e653

0-U

S 0

6/06

orDering inFormation6510e Single-Phase Power Analyzer

6510e-01 Single-Phase Power Analyzer with Analog Output Option

6530 Three-Phase Power Analyzer

6530-01 Three-Phase Power Analyzer with Analog Output Option

TheAnalogOutputisaplug-inmoduledesignedspecificallyforusewiththe6510eSingle-PhasePowerAnalyzerand6530Three-PhasePowerAnalyzer.Itprovidesupto12channels(3forthe6510e,12forthe6530)ofanalogoutputcorrespondingto volts, amps and watts. Each output is capable of, andcalibratedto,±10volts.Withtheanalogoutputoption,theusermayapplyascalefactortoalloutputs.Ampsscalingisappliedtoallampchannels,voltsscalingisappliedtoallvoltchannelsandwattsscalingisappliedtoallwattchannels.

Otherfeaturesinclude:

• SimpleInstallation:Plug-inmoduleautomaticallyconfigurespoweranalyzerforoperation

• FrequentOutputUpdates:Updatesevery5milliseconds

• OutputShortProtected

• FactoryCalibrated:Calibrationdata/valuesstoredonboard(EEPROM)

• IndustryStandard25-PinConnection

TheAnalogOutputcanbeusedalongwitha6510eor6530PowerAnalyzertooutputinformationtoastriprecorderorinterfacewithadataacquisitionsystem.TheAnalogOutputisalsousedasasafetyfeaturetohelptriggeralarmevents.

analog output option

SPECIFICATIONSResolution 14 bits

Temperature Coefficient 4 ppm FSR/°C (typical),20 ppm FSR/°C (maximum)

Output Range ± 10 V maximum

Number of Channels 3 (6510e) 12 (6530)

Basic Accuracy 3 least significant bitsOutput Update Rate(all channels) 200 samples/second (5 ms)

external shunts/sensorsIf currents continuously reach above 20 amps, an externalsensormustbeused.MagtroloffersthreedifferenttypesofexternalshuntsforusewithMagtrolmodels6510eor6530High-SpeedPowerAnalyzers.

TheHASeriesshunt,designedforpowercablehook-uputilizing3/8-16screws,hasan insulatingbaseandcanbemountedonconductivesurfaces. TheLABSeries shuntalsocomeswithaninsulatingbase,alongwith thumb screws for thepowerleadsandknurlednutsonthesensingterminals.TheFLSeriesisarelativelysmallbus,bar-mountedshuntwith large endblocks.Thecomparativelylargeendblocksandshort spacing aid in cooling andallowtheshunttooperateinmoreextremeenvironments.AllshuntsarecalibratedonequipmentwithcurrentcertificationstraceabletoN.I.S.T.

Sensor Substitution Wiring Connection

NOTE: For the 6530 Three-Phase Analyzer, any (or all) of the Amps inputs may be replaced with a shunt for any of the wiring modes.

ANALOG

OUTPUT

±

V A

± EXT.SYNC.

EARTHGROUND

20VA 50/60Hz

FUSE (5x20mm)

CAUTION: DOUBLE POLE FUSING

120V UL/CSA 250mA 250V SB240V IEC 160mA 250V T

RS-232CGPIB/IEEE-488

MAGTROL INC.

20 A

AMPS

750 V

VOLTS

MAX.

EXT.

MAX.1000 V

MAX.

MAX. ±10 VSENSOR

LOA

DMOV

CB

SHUNT

LOW

HIGH

EARTH

± A

6510e Single-Phase Power Analyzer

(HA Series)

SPECIFICATIONSHA Series LAB Series FL Series

Rated Current 50 to 500 A 750 to 1000 A 2000 to 3000 AOutput 50 mVBandwidth DC to 60 Hz

Accuracy± 0.25%

(± 0.1% accuracy with calibration certificate is available for an additional cost)

Operating Temperature

For optimum accuracy, temperature of shunt should be 30 °C to 70 °C

Available ModelsSeries P/N AmpsHA 004640 50HA 004641 100HA 004642 150HA 004643 200HA 004644 250HA 004645 300HA 004646 400HA 004647 500LAB 004648 750LAB 004649 1000FL 005214 2000FL 005286 3000

Model DSP6001

High Speed ProgrammableDynamometer Controller

User’s Manual

Magtrol Model DSP6001 Dynamometer ControllerChapter 1 – Introducton

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1.3 data sheet DSP6001Data Sheet

DSP6001 High-Speed Programmable Dynamometer Controller

www.magtrol.com

MAGTROL

Features• Two Channels: Enable the unit to support up to

two testing instruments with independent or tandemconfigurations.

• Built-in Alarm System: For power, speed, torque,temperature, air flow, water flow, electrical overloadand external inputs

• Torque/Speed Analog Outputs: For interface with adata acquisition system or strip chart recorder

• Interfaces: RS-232 and IEEE-488• High Speed Data Acquisition: 120 torque and speed

points per second via IEEE bus (approx. 60/sec. viaRS-232)

• High Quality, Easy-to-Read Vacuum Fluorescent Readout: Displays torque, speed, power, auxiliary andPID (proportional gain, integral and derivative) values

• Fast Full-Curve Data Acquisition: Free-run tolocked rotor in seconds

• Speed & Torque Operating Modes: Provideindependent PID settings for improved Dynamometercontrol

• Built-in Current-Regulated Supply: For use withHysteresis Dynamometer only

• Adjustable Torque Units: English, Metric and SI arestandard

• Dynamometer Overload Protection• Digital Filter: Removes undesired noise from torque

signals• Cross Loop Function: Allows closed loop control of

brake via torque transducer• Programmable Digital PID Values: Controlled and

stored via M-Test Software or controlled manually• Saving: Saves programmed values within

configuration• Auxiliary ± 10 VDC Analog Input: For additional

transducer• Single or Multi-point Torque and Speed Stabilized

Testing: Via M-TEST 5.0 Software• Closed Box Calibration• Rack Mounting: 19" (482.6 mm) with handles

DescriptionMagtrol’s Model DSP6001 High Speed ProgrammableDynamometer Controller employs state-of-the-art DigitalSignal Processing Technology to provide superior motor testing

capabilities. Designed for use with any Magtrol Hysteresis,Eddy-Current or Powder Dynamometer, Magtrol In-LineTorque Transducer or auxiliary instrumentation, the DSP6001can provide complete PC control via the IEEE-488 or RS-232interface. With 120 readings per second, the DSP6001 is ideallysuited for both the test lab and the production line.

applicationsIn the laboratory, the DSP6001’s high sample rate providessuperior resolution for data acquisition and curve plotting.This allows for capturing more usable motor test data duringswitching, breakdown and other transitional areas of themotor test curve. For production and incoming inspection,the DSP6001 displays torque, speed and power at all times,allowing the Controller to be used as a manual stand aloneunit or as part of a complete PC system.

Motor testing soFtwareMagtrol’s M-TEST 5.0 Software (sold separately) is a state-of-the-art motor testing program for Windows®-based dataacquisition. Used with the Magtrol DSP6001 Controller,Magtrol M-TEST 5.0 Software provides the control of anyMagtrol Dynamometer and runs test sequences in a mannerbest suited to the overall accuracy and efficiency of the MagtrolMotor Test System.The data that is generated by Magtrol’sMotor Testing Software can be stored, displayed and printedin tabular or graphic formats, and can be easily imported intoa spreadsheet.

Written in LabVIEW™, M-TEST 5.0 has the flexibility totest a majority of motor types in a variety of ways.Becauseof LabVIEW’s versatility, obtaining data from other sources(e.g. thermocouples), controlling motor power and providingaudio/visual indicators is relatively easy.

Magtrol’s M-TEST 5.0 Software is ideal for simulating loads,cycling the unit under test and motor ramping.Because it iseasy to gather data and duplicate tests, the software is idealfor use in engineering labs, production testing and incoming/outgoing inspection.

Magtrol Model DSP6001 Dynamometer Controller Chapter 1 – Introducton

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DSP6001

MAGTROL

Specifications

Front Panel

rear Panel

Set Desired Power Units(W, kW or Hp)

Set Desired Torque Units(oz.in., oz.ft., lb.in., lb.ft., g.cm, kg.cm, Nmm, Ncm, Nm)

Ready for Rack MountingDisplays Torque, Speed, Power,

Auxiliary and PID Values

Adjustable PID (Proportional Gain,Integral and Derivative) settingsprovide the best system response

Speed Control(up to 99,000 rpm)

RS-232 and GPIB/IEEE-488Interfaces for Connection to PC

For use with any Magtrol Dynamometer(Hysteresis, Eddy-Current, Powder Brake),

Magtrol Torque Transducer or auxiliary instrumentation

Connectors for ModelsDES310/DES311 Power Supplies(for WB/PB Dynamometers only)

Connector for Model 5241 Power Supply(for HD-825 Dynamometer only)

Torque/Speed Analog Output for Interfacing withData Acquisiton System or Strip Chart Recorder

MEASUREMENT CHARACTERISTICSMaximum Torque 10,000 units, ±5 V TSC1, ±10 V TSC2Maximum Speed 99,999 rpm

AccuracySpeed: 0.01% of reading from 10 rpm to 100,000 rpmTSC1: 0.02% of range (±1 mV)TSC2: 0.02% of range (±2 mV)

ELECTRICAL CHARACTERISTICS

Fuses (5 × 20 mm)

Brake: UL/CSA 1.25 A 250 V SBIEC 1.00 A 250 V T

Power (120 V): UL/CSA 800 mA 250 V SBPower (240 V): IEC 315 mA 250 V T

Power Requirements 75 VAVoltage Requirements 120/240 V 60/50 HzMax. Compliance Voltage 45 VDC, Brake OutputINPUTS AND OUTPUTS

Maximum Torque Input TSC1: ±5 VDCTSC2: ±10 VDC

Accessory Torque/Speed Output

Torque: ±10 VDCSpeed: ±10 VDC

Ctrl Out 0–3 VDCENVIRONMENTOperating Temperature 5 ºC to 40 ºCRelative Humidity < 80%Temperature Coefficient 0.004% of range/°C of 5 VDC for both channels

DIMENSIONSWidth 19.0 in 483 mmHeight 3.5 in 89 mmDepth

with handles12.4 in13.8 in

315 mm351 mm

Weight 16.73 lb 7.58 kg

Magtrol Model DSP6001 Dynamometer ControllerChapter 1 – Introducton

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DSP6001

MAGTROL

System Configurations

MotorUnderTest

OPTIONAL:

±10 voltsTSC2 only

14-pin connectorpin 13 = com

pin 14 = signal

Auxiliary Input

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY

No Connection

Hysteresis on TSC1 only

AC Mains

Hysteresis Dynamometer (HD)

DSP6001DYNAMOMETERCONTROLLER

GPIB

RS-232or

PC

M-TEST

– OR –

TM Torque Transducer

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY

TM TorqueTransducer

GPIBor

RS-232

PC

M-TEST

DSP6001 Dynamometer Controller

Excitation

Torque

TSC 401Torque-SpeedConditioner

DES Power Supply

Speed

Eddy-Current (WB)OR Powder Brake (PB)Dynamometer

±10 voltsTSC2 only

14-pin connectorpin 13 = com

pin 14 = signal

Auxiliary Input

– OR –

OPTIONAL:

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY

No Connection

Hysteresis on TSC1 only

Eddy-Current (WB)OR Powder Brake (PB)

Dynamometer

AC Mains

Hysteresis Dynamometer (HD)

Excitation

Torque

Speed

TSC 401Torque-SpeedConditioner

DES 31x Power Supply

MotorUnderTest

GPIB

RS-232or

PC

M-TEST

DSP6001DYNAMOMETERCONTROLLER

DSP6001 Connected to Hysteresis Dynamometer with Optional Auxiliary Input or In-Line Torque Transducer

DSP6001 Connected to Hysteresis Dynamometer and Eddy-Current or Powder Brake Dynamometer

DSP6001 Connected to Eddy-Current or Powder Brake Dynamometer (WB/PB)with Optional Auxiliary Input or In-Line Torque Transducer

Magtrol Model DSP6001 Dynamometer Controller Chapter 1 – Introducton

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DSP6001

MAGTROL

System Configurations

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY

Eddy-Current (WB)OR Powder Brake (PB)

Dynamometer

Excitation

Torque

Speed

TSC 401 Torque-SpeedConditioner

DES 31x Power Supply

Eddy-Current (WB)OR Powder Brake (PB)Dynamometer

Excitation

Torque

Speed

TSC 401 Torque-SpeedConditioner

DES 31x Power Supply

DSP6001DYNAMOMETER CONTROLLER

GPIB

RS-232or

PC

M-TEST

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY GPIB

orRS-232

PC

M-TEST

Clutch(EK)

DSP6001Dynamometer

Controller

Transformer

Powder BrakeDynamometer (PB)

Excitation

Torque

DES Power Supply

TSC 401Torque/SpeedConditioner

Eddy-Current BrakeDynamometer (WB)

Excitation

Torque

TSC 401Torque-SpeedConditioner

DES Power Supply

Speed

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY

Powder Brake (PB)Dynamometer

Eddy-Current (WB)Dynamometer

Excitation

Torque

Speed

TSC 401Torque-Speed Conditioner

DES 31x Power Supply

Powder Brake (PB)Dynamometer

Eddy-Current (WB)Dynamometer

Excitation

Torque

Speed

TSC 401Torque-Speed Conditioner

DES 31x Power Supply

GPIB

RS-232or

PC

M-TEST

OR

DSP6001DYNAMOMETER CONTROLLER

DSP6001 Connected to 2 Eddy-Current or Powder Brake Dynamometers (Independent Setup)

DSP6001 Connected to 2 Eddy-Current or 2 Powder Brake Dynamometers (Tandem Setup)

DSP6001 Connected to Eddy-Current and Powder Brake Dynamometer (Tandem Setup)

6

Magtrol Model DSP6001 Dynamometer ControllerChapter 1 – Introducton

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DSP6001

MAGTROL

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY

Torque Transducer(TM)

No Connection

DES 31x

HysteresisBrake

Eddy-Current/Powder Brake

ORDSP6001

DYNAMOMETERCONTROLLER

GPIB

RS-232

M-TEST

orPC

CustoM Motor test systeMThe DSP6001 can be incorporated into a Customized Motor Test System. These PC based, turn-key systems are custom designedand built to meet specific user requirements.

In-Line Torque Transducer Cross Loop Function

System Configurations

heavy-duty equipment rack

M-TEST Motor Testing Software

WB Eddy-Current Dynamometer

DES Power Supply

TSC Torque Signal Conditioner

AMF Adjustable Motor Fixture

DynamometerTable

HD Hysteresis Dynamometer

DSP6001 Dynamometer Controller

6530 Power Analyzer

keyboard drawer

side panel connectors allow for easy hook-up

space for rackmountedthird-party power supply and computer

LCD monitor

emergency stop button

Magtrol Model DSP6001 Dynamometer Controller Chapter 1 – Introducton

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DSP6001

Due to the continual development of our products, we reserve the right to modify specifications without forewarning.

Magtrol inc70 Gardenville ParkwayBuffalo, New York 14224 USAPhone: +1 716 668 5555Fax: +1 716 668 8705E-mail: [email protected]

Magtrol saCentre technologique Montena1728 Rossens /Fribourg, SwitzerlandPhone: +41 (0)26 407 3000Fax: +41 (0)26 407 3001E-mail: [email protected]

Subsidiaries in:• Germany• France• Great Britain• ChinaWorldwide Network

of Sales Agents

www.magtrol.com

Ordering Information

6001

-US

10/

06

systeM options anD accessories

orDering inForMation

DSP6001 High-Speed Programmable Dynamometer Controller 120 VACDSP6001A High-Speed Programmable Dynamometer Controller 240 VAC

CATEGORY DESCRIPTION MODEL / PART #

TESTINGDEVICES

Hysteresis Dynamometers HD series

Eddy-Current Dynamometers WB series

Powder Brake Dynamometers PB series

In-Line Torque Transducers TM/TMHS/TMB series

POWER ANALYZERS

High-Speed Single-Phase Power Analyzer 6510e

High-Speed Three-Phase Power Analyzer 6530

SOFTWAREM-TEST 5.0 Motor Testing Software SW-M-TEST5.0-WE

Temperature Testing Hardware HW-TTEST

POWER SUPPLIES

Closed-Loop Speed Control/Power Supply 6100

Power Supply 5200

Current-Regulated Power Supply 5210

Power Amplifier (required for HD-825 Dynamometer only) 5241

Power Supply for WB & PB Dynamometers series 2.7 and 43 DES 310

Power Supply for WB & PB Dynamometer series 65, 115 and 15 DES 311

MISC. Torque/Speed Conditioner(required for connecting WB/PB Series Dynamometers to DSP6001) TSC 401

CARDS &CABLES

GPIB Interface Card (PCI) 73-M023

GPIB Cable, 1 meter 88M047

GPIB Cable, 2 meters 88M048

Torque Transducer Connector Cable EB 113/01

Motores CC

Tipo DMR

3BSM013461-5 Rev 1.04

Generalidades

Los motores ABB tipo DMR DC se fabrican en tamaños de bastidor IEC entre 112 y 180.

EstructuraLos motores están completamente laminados y tienen cuatro polos. No están compensados y tienen aislamiento de la clase H.

A petición del cliente, se puede suministrar también el tamaño de bastidor 180 como motor compensado.

Los motores CC DMR pueden diseñarse también con ventilación radial forzada del tipo de protección IP23.

3BSM013461-5 Rev 1.0 5

Generalidades

DMR

Versión EN60034 IM B3 Bancada horizontal para tamaño 112-180

IM B5 Bancada horizontal para tamaño 112-160

IM B35 Bancada horizontal para tamaño 112-180

IM V1 Bancada vertical, extremo de eje abajo

IM V3 Bancada vertical, extremo de eje arriba

Tipo de protección IP23 Refrigeración interna, con ventilador (IP20 para versión V) EN60034-5

Conexión Conexión principal Caja de terminales

Conexión de control Conexión de tacómetro (codificador de impulsos opcional, conector de 12 patillas)

Freno Dentro de caja de terminales

Sensor térmico Dentro de caja de terminales

Tipo de refrigeración IC 06/17/37 Máquina de refrigeración interna con motor

Sensor térmico 2 relés térmicos

Aumento de temperatura Dq = 125 K Clase de aislamiento H según EN 60034

Intervalo de temperaturas 0...+ 40° C,

Almacenamiento -30° C...+85° C

Pintura Munsell 8B 4.5/3.25

Cojinetes $ 20,000 h Vida de servicio

Calidad de equilibrio N Según DIN EN 60034 -14

R, S A petición

Resistente a las vibraciones hasta 3g Mayor resistencia a las vibraciones a petición

Brida Según norma IEC 42948. Tolerancia axial o radial según DIN 42955N opción R

Extremo de eje Cilíndrico Según DIN 748 con chavetero DIN 6885. Centrado con rosca interna

Según DIN 332 forma D (también disponible sin chavetero). Dimensión d: Tolerancia (sin chavetero h6)

Freno de retención Opcional

Codificador de velocidad actual Tacómetro CC Codificador incremental (opcional)

Otros codificadores a petición

3BSM013461-5 Rev 1.06

Definición de prestaciones

Performance Definition The power output stated in the list applies to continuous running duty (S1) at nominal speed, at a maximum ambient temperature of 40° C and at a site altitude of less than 1000 m above sea level. The armature circuit is fed with direct current whose harmonic content does not exceed 25%.

The motor must be operated close to the nominal working point. Running the motor for a relatively long period of time and reaching less than 60% of the nominal power results in underload operation. In this case ask ABB to take special measures for this, otherwise the full warranty cannot be granted.

If motors are to be operated at an ambient temperature of more than 40° C or at site altitudes of more than 1000 m above sea level, the required list power PL is the product of factors k1 or k2 and the required power P.

Temperatura ambiente 40°C 45°C 50°C 55°C 60°C

Factor de corrección k1 aproximadamente 1 1.06 1.13 1.22 1.34

Altitud máxima sobre el nivel del mar 1000m 2000m 3000m 4000m 5000m

Factor de corrección k2 aproximadamente 1 1.07 1.16 1.27 1.55

A temperaturas ambiente por encima de 40°C y con motores de diseño cerrado, diríjase al fabricante para cualquier modi-ficación del diseño que pueda ser necesaria.

En el caso de lugares por encima de 1.000 m, donde la temperatura ambiente cae a razón de aproximadamente 10°C por 1000 m, no se necesita corrección de potencia.

Modos de operaciónConsulte a la fábrica sobre motores para carga periódica intermedia (S 3), operación continua bajo carga intermitente (S 6), operación de corta duración (S 2), y sobre motores para operación de conmutación (S 4, S 5, S 7). Si es necesario, indique los tiempos de operación y de interrupción, pares, relaciones de transformación, etcétera, y consulte a la fábrica. Se puede calcular de forma aproximada, según se indica más abajo, la potencia de lista necesaria, PL mediante el producto de k4 por la potencia de salida necesaria P para los modos de operación S 2, S 3 y S 6:

Aislamiento y calefacción de devanado Todas las máquinas de esta serie están diseñadas para cumplir con la clase H de material aislante según EN 60034, para una sobretemperatura del devanado permisible de 125 K a una temperatura ambiente de cómo máximo 40°C. El aisla-miento es resistente a los gases y los vapores de materiales inflamables y cumple con los requisitos establecidos para materiales resistentes a la humedad y adecuados para condiciones tropicales.

Hay aislamiento especial disponible a un coste adicional, que es necesario en las condiciones de vapor ácido concentrado o polvo de metal, o cuando la humedad relativa se mantiene permanentemente por encima del 80%. También se necesita aislamiento para proporcionar protección contra las termitas y el moho.

Carga periódica intermedia S 3 con ED 15% 25% 40% 60%

Con máquinas de refrigeración interna 0.6 0.7 0.8 0.9

Operación continua bajo carga intermitente S 6 con ED 15% 25% 40% 60%

Con máquinas de refrigeración interna factor k4 0.6 0.6 0.65 0.8

Operación de corta duración con S 2 con ED 10 min 30 min 60 min 90 min

Con máquinas de refrigeración interna factor k4 0.6 0.73 0.9 0.96

3BSM013461-5 Rev 1.0 7

Definición de prestaciones

nn Velocidad de rotación nominal

neléctrica máx. Velocidad de rotación de debilitamiento máximo de campo con Pn = constante

nmec. Velocidad de rotación de operación máxima permi-sible

Pn Potencia nominal, constante en intervalo de RPM de nn a nmáx or nelectr. máx

Pred Potencia a plena carga reducida (límite de conmu-tación segura)

Al efectuar el pedido, es necesario indicar las siguientes condiciones de funcionamiento y ambiente:

• Carga ligera, inferior al 60% de la carga nominal durante un periodo relativamente largo

• Temperatura del aire de refrigeración inferior a 10°C

• Humedad relativa menor del 10% o mayor del 80%

• Si hay gases y vapores, tales como los de cloro, sulfuro de hidrógeno, silicona o aceite, es necesario indicar el tipo y la concentración.

Capacidad de sobrecargaDe acuerdo con EN 60034, los motores tienen una capacidad de sobrecarga de 1,5 veces durante 45 segundos, a la tensión nominal y la excitación nominal (obsérvense los valores reducidos en la operación con debilitamiento del campo inductor).

Hay motores disponibles para cargas de pico más altas o más prolongadas, o para momentos de inercia de motor reducidos, a petición del cliente.

Reducción de velocidad controladaSe puede reducir la velocidad de rotación reduciendo la tensión del inducido.

Los motores CC en este catálogo tienen un par constante de hasta 50 RPM hacia abajo en el intervalo de control del inducido.

Aumento de velocidad controladoEl aumento de la velocidad de rotación se efectúa mediante debilitamiento del campo sin pérdidas, a partir de la veloci-dad de rotación básica. Con motivo de esto, se puede retener la potencia de lista de la velocidad de rotación básica por todo el intervalo de debilitamiento del campo, asumiendo que el aumento de la velocidad de rotación no exceda el valor neléctrico máx., indicado en la lista.

En el caso de la operación de corta duración o la carga periódica intermedia, está permitido aumentar la potencia por encima de la potencia de lista.

En la operación con debilitamiento del campo, hay una capacidad de sobrecarga limitada.

El debilitamiento del campo por encima de neléctrico máx. es posible en muchos casos, pero siempre da como resultado una reducción de la potencia.

En el caso de intervalos de control de campo extremos, es necesario proporcionar un devanado compensador para limitar la reacción del inducido.

ExcitaciónLas pérdidas de potencia excitadora en la lista se refieren a máquina excitadas separadamente sin un devanado estabilizador en serie.

En el caso de desconexión en el lado de corriente continua, se necesita un diodo de rueda libre que proteja el devanado de campo contra las sobretensiones de cierre.

Preferentemente, se debe usar la tensión estándar 310 V como tensión de campo. También es posible usar tensiones dife-rentes en este caso, especialmente la tensión de salida de 340 V que puede obtenerse del circuito puente con una alimen-tación de 400 V.

neléctrica máx.

nmec.

Pred

Pn

nn

3BSM013461-5 Rev 1.0 9

1) 1)

At the topEn la tapa

On right sideEn lado derecho

On left sideEn lado izquierdo

1) 1)

N 3 N 6 D 3 D 6

1) 1)

D 5N 2 N 5 D 2

N 1 N 4 D 1 D 4

1) La talla del motor quizás será afectada.

Tipos preferidos

IP Métodos de refrigeración Modes de refroidissement Kühlarten

IP 23 IC 06 IC 06 IC 06 Ventilador montado en Ventilateur monté sur Durchzugbelüftung motor y circulación libre moteur et circulation durch aufgebauten libre Fremdlüfter

IP 23 IC 17 IC 17 IC 17

Conductos de alimentación Conduits d’alimentation Durchzugbelüftung mit de aire y circulación libre d’air et circulation libre getrenntem Kühllufteintritt

IP 44 IC 37 IC 37 IC 37

Conductos de alimentación Conduits d’alimentation Getrennter Kühlluft- y de evacuación de aire et d’évacuation d’air eintritt und -austritt

3BSM013461-5 Rev 1.0 11

Datos técnicos

Velocidad n Poten- Poten- n eléctr. Corriente Par Par Eficacia Induc- Impedancia de Pedido DesiDMRtion Tensión de inducido cia cia máx. de inducido tividad circuito de Ua de: inducida

400 420 460 480 Pab Pab Ia M M eta A eta tot La Ra

[V] [V] [V] [V] [kW] [hp] [min-1] [A] [Nm] [lbfft] [%] [%] [mH] [Ohm]

3100 22,0 30 4500 62 67,8 50 89,3 87,3 5,20 0,32 DMR112SN- 472O

3270 23,2 31 4500 62 67,8 50 89,6 87,7 5,20 0,32 DMR112SN- 472P

3610 25,6 34 4500 62 67,8 50 90,3 88,5 5,20 0,32 DMR112SN- 472R

3770 26,8 36 4500 62 67,8 50 90,5 88,8 5,20 0,32 DMR112SN- 472T

2620 18,5 25 3900 52 67,4 50 88,3 86,0 7,10 0,43 DMR112SN- 47CO

2760 19,5 26 3900 52 67,4 50 88,7 86,5 7,10 0,43 DMR112SN- 47CP

3050 21,5 29 3900 52 67,4 50 89,4 87,4 7,10 0,43 DMR112SN- 47CR

3200 22,6 30 3900 52 67,4 50 89,7 87,8 7,10 0,43 DMR112SN- 47CT

2250 15,9 21 2900 46 67,5 50 86,6 84,0 9,20 0,58 DMR112SN- 47DO

2380 16,8 23 2900 46 67,5 50 87,1 84,7 9,20 0,58 DMR112SN- 47DP

2630 18,6 25 2900 46 67,5 50 88,0 85,7 9,20 0,58 DMR112SN- 47DR

2750 19,4 26 2900 46 67,5 50 88,3 86,1 9,20 0,58 DMR112SN- 47DT

1970 13,9 19 2900 41 67,4 50 85,6 82,7 11,70 0,75 DMR112SN- 473O

2080 14,7 20 2900 41 67,4 50 86,1 83,4 11,70 0,75 DMR112SN- 473P

2310 16,3 22 2900 41 67,4 50 87,1 84,6 11,70 0,75 DMR112SN- 473R

2420 17,1 23 2900 41 67,4 50 87,5 85,1 11,70 0,75 DMR112SN- 473T

1420 10,2 14 2600 31 68,6 51 82,5 78,9 20,70 1,32 DMR112SN- 474O

1500 10,8 14 2600 31 68,6 51 83,2 79,8 20,70 1,32 DMR112SN- 474P

1670 12,0 16 2600 31 68,6 51 84,5 81,2 20,70 1,32 DMR112SN- 474R

1760 12,6 17 2600 31 68,6 51 85,0 81,9 20,70 1,32 DMR112SN- 474T

1090 7,8 10 2000 25 68,3 50 79,3 75,0 32,20 2,03 DMR112SN- 475O

1160 8,3 11 2000 25 68,3 50 80,2 76,1 32,20 2,03 DMR112SN- 475P

1290 9,2 12 2000 25 68,3 50 81,6 77,8 32,20 2,03 DMR112SN- 475R

1360 9,7 13 2000 25 68,3 50 82,3 78,6 32,20 2,03 DMR112SN- 475T

Factordeforma <1.03 Potenciadeexcitación 560W Mododeoperación S1 Peso100kg

Veloc.mec.límite 6700RPM Corrientedeexcitacióna310V 1.8A Tipodeprotección IP23 Nocompensado

Momentodeinercia 0.05kgm2 Clasedematerialaislante H Tipoderefrigeración IC06/17/37

DMR 112 SN

3BSM013461-5 Rev 1.0 13

Velocidad n Poten- Poten- n eléctr. Corriente Par Par Eficacia Induc- Impedancia de Pedido DesiDMRtion Tensión de inducido cia cia máx. de inducido tividad circuito de Ua de: inducida

400 420 460 480 Pab Pab Ia M M eta A eta tot La Ra

[V] [V] [V] [V] [kW] [hp] [min-1] [A] [Nm] [lbfft] [%] [%] [mH] [Ohm]

3040 28,0 38 4800 79 87,9 65 88,7 86,7 3,70 0,21 DMR112LN- 47AO

3200 29,5 40 4800 79 87,9 65 89,0 87,2 3,70 0,21 DMR112LN- 47AP

3530 32,5 44 4800 79 87,9 65 89,7 88,0 3,70 0,21 DMR112LN- 47AR

3690 34,0 46 4800 79 87,9 65 90,0 88,3 3,70 0,21 DMR112LN- 47AT

2400 23,5 32 4200 66 93,5 69 88,4 86,1 5,70 0,29 DMR112LN- 47BO

2530 24,8 33 4200 66 93,5 69 88,8 86,7 5,70 0,29 DMR112LN- 47BP

2790 27,3 37 4200 66 93,5 69 89,5 87,5 5,70 0,29 DMR112LN- 47BR

2920 28,6 38 4200 66 93,5 69 89,9 87,9 5,70 0,29 DMR112LN- 47BT

1950 19,3 26 3800 56 94,5 70 86,4 83,8 8,20 0,46 DMR112LN- 472O

2060 20,4 27 3800 56 94,5 70 86,9 84,4 8,20 0,46 DMR112LN- 472P

2280 22,6 30 3800 56 94,5 70 87,8 85,5 8,20 0,46 DMR112LN- 472R

2390 23,7 32 3800 56 94,5 70 88,2 86,0 8,20 0,46 DMR112LN- 472T

1240 12,4 17 2600 37 95,5 70 83,0 79,3 18,60 1,00 DMR112LN- 473O

1310 13,1 18 2600 37 95,5 70 83,7 80,1 18,60 1,00 DMR112LN- 473P

1460 14,6 20 2600 37 95,5 70 84,9 81,6 18,60 1,00 DMR112LN- 473R

1530 15,3 21 2600 37 95,5 70 85,4 82,2 18,60 1,00 DMR112LN- 473T

DMR 112 LN

Factordeforma <1.03 Potenciadeexcitación 700W Mododeoperación S1 Peso152kg

Veloc.mec.límite 5300RPM Corrientedeexcitacióna310V 2.3A Tipodeprotección IP23 Nocompensado

Momentodeinercia 0.08kgm2 Clasedematerialaislante H Tipoderefrigeración IC06/17/37

Datos técnicos

Ca

tálo

go

M 1

1 •

20

03

/20

04

Motores con rotor de jaulaTamaños 56 a 450Potencias desde 0,06 kW hasta 1000 kW

motores deBAJA TENSIÓNBAJA TENSIÓNBAJA TENSIÓN

Siemens M 11 · 2003/20042/2

Motores con rotor de jaulaAclaraciones técnicas

Datos generales

2Motores con rotor de jaula

Referencia

1 2 3 4 5 6 7 8 9 10 11 12

– – Z

Posiciones 1 a 3 (número, letra, letra)

Motores con rotor de jaulacon refrigeración por la superficiegrado de protección IP55

Una velocidad, polos conmutables,ejecución de aluminio y fundición de hierro, rendimiento eff2 – improvedefficiency, rendimiento eff1 – high efficiency,potencia aumentada,para funcionamiento con convertidor

1

1

L

L

A

G

Seguridad aumentadaprotección EEx e II 1 M A

Antideflagrantesprotección contra explosiones EEx de IIC 1 M J

Posición 4 (número) Serie

Posiciones 5 a 7 (números) Tamaño constructivo, codificado de 56 a 450

Posición 8 (número) Número de polos

Posiciones 9 y10 (letras) Ejecución

Posición 11 (número) Tensión, conexión y frecuencia

Posición 12 (número) Forma constructiva

Ejecuciones especiales Indíquese adicionalmente el código y texto aclaratorio, si corresponde

Ejemplo de referencia

Motor trifásico IP55

4 polos, 50 Hz, 45 kW, 230 VB/400 V*,forma IM V 5 concubierta protectora

Ejecuciones especiales: 3 sondas PTC ventilación forzada

Referencia 1LA5223 –4AA. .

Identificador de la tensión – 1

Identificador de la forma constr. – 9

Ejecuciones especiales –Z

forma IM V 5 con cubierta M1F

3 sondas PTC A11

ventilación forzada G17

En el pedido se indicará: 1LA5223 –4AA19–ZM1F + A11 + G17

Normas, prescripciones y tolerancias

Siemens M 11 · 2003/2004 2/7

Motores con rotor de jaulaAclaraciones técnicas

2 Normas y prescripciones correspondientes

Prescripciones nacionales

Tolerancias de los datos eléctricos

Exportación de motores de baja tensión a China

Los motores cumplen las co-rrespondientes normas y pres-cripciones, especialmente las indicadas en la tabla.

Los motores cumplen las nor-mas IEC y las euronormas. Las euronormas sustituyen a las normas nacionales en los siguientes estados miembros europeos:Alemania (VDE), Francia (NF C), Bélgica (NBNC), Gran Bretaña (BS), Italia (CEI), Países Bajos (NEN), Suecia (SS), Suiza (SEV), entre otros.

Además, los motores cumplen diferentes prescripciones na-cionales. En la tabla de la dere-

cha se encuentran una serie de normas que se han adaptado a la publicación IEC 60 034-1 ó bien se han sustituido por la DIN EN 60 034-1, de forma que-los motores pueden funcionar con potencia nominal.

Para motores protegidos contra explosión rige lo siguiente:

Puesto que éstos cumplen las normas EN 50 014, EN 50 018, EN 50 019 y la directivar

CE/94/9 (ATEX), los certificados emitidos por los laboratorios au-torizados (PTB, DMT, etc.) es-tán reconocidos en todos los países miembros de la

Unión Europea. El resto de los miembros del CENELEC, en particular en Suiza y Chequia, aceptan asimismo estos certifi-cados.

Según DIN EN 60 034 se permi-ten las siguientes tolerancias:Para motores según DIN EN 60 034-1 rige una tole-rancia de tensión de ±5% y una tolerancia de frecuencia de ±2% (área A).

Sobre el margen nominal de tensiones rige asimismo una to-lerancia de ±5% según DIN EN 60 034-1, pudiendo ex-cederse la temperatura límite para la clase de utilización co-rrespondiente en 10 K aprove-chando esta tolerancia de ten-siones.

Rendimiento paraPN ≤ 50 kW: – 0,15 · (1 – η)PN > 50 kW: – 0,1 · (1 – η)

siendo η el rendimiento en tanto por uno.

Factor de potencia

• mínimo valor absoluto: 0,02• máximo valor absoluto: 0,07

Deslizamiento ±20% 1)Corriente dearranque +20% Par de arranque –15%a +25%Par máximo –10%Momento de inercia ±10%

Para motores 1MA rige:para la corriente de arranque +10% sobre el valor certificado.

CCC – China Compulsory Certification – clave D01Los “small power motors” para exportación a China tiene obli-gación de certificación hasta las potencias asignadas sigui-entes:2 polos: ≤ 2,2 kW 4 polos: ≤ 1,1 kW 6 polos: ≤ 0,75 kW 8 polos: ≤ 0,55 kW

Los motores 1LA7, 1LA9, 1MA7 y 1MJ6 de certificación obligatoria han sido certifica-dos por el CQC (China Quality Cert. Center). Si la referencia de pedido incluye la clave D01 la placa de características y el embalaje incluyen el logotipo “CCC” con el “Factory Code”.

Factory Code:

A005216 = fábrica de motores de Bad Neustadt

A010607 = fábrica de motores de Mohelnice

Nota:La Aduana china controla, en base al “número estadístico de mercancías”, los certificados de los productos importados que lo requieren. No hay obligación de presentar certificados para:– los motores que entren en

China incorporados en una máquina,

– piezas y conjuntos para repa-ración.

Título IEC DIN/EN

Especificaciones generales de máquinas eléctricas rotativas

IEC 60 034-1, IEC 60 085

DIN EN 60 034-1

Motores asíncronos trifásicos para uso generalcon dimensiones y potencias estándar

IEC 60 072sólo dimensiones

DIN EN 50 347

Arranque de máquinas eléctricas rotativas IEC 60 034-12 DIN EN 60 034-12Designación de terminales y sentido de giropara máquinas eléctricas rotativas

IEC 60 034-8 DIN EN 60 034-8

Denominación de formas constructivas, instalación y situación de la caja de bornes

IEC 60 034-7 DIN EN 60 034-7

Entrada de cables en la caja de bornes – prDIN 42 925 (08/99)Protección térmica incorporada IEC 60 034-11 –Límites de ruido en máquinas eléctricas rotativas IEC 60 034-9 DIN EN 60 034-9Tensiones normalizadas IEC IEC 60 038 DIN IEC 60 038Clases de refrigeración de máquinas eléctricas rotativas IEC 60 034-6 DIN EN 60 034-6Vibraciones mecánicas de máquinas eléctricas rotativas IEC 60 034-14 DIN EN 60 034-14Valores límite de vibración – DIN ISO 10 816Grados de protección de máquinas eléctricas rotativas IEC 60 034-5 DIN EN 60 034-5

Para motores EEx rigen además:Especificaciones generales IEC 60 079-0 DIN EN 50 014Blindaje antideflagrante “d” IEC 60 079-1 DIN EN 50 018Seguridad aumentada “e” IEC 60 079-7 DIN EN 50 019Protección contra explosiones “n” (antichispas) IEC 60 079-15 DIN EN 50 021

AS 1359 Australia(a partir del tamaño 250 M, el escalonamien-to de potencias es superior al de DIN EN 50 347)

CSA C22.2, No. 100 CanadáIS 325IS 4722

India

NEK – IEC 60 034-1 Noruega

–1– cosϕ

6

1) ±30% para motores < 1 kW

Siemens M 11 · 2003/20042/10

Motores con rotor de jaulaAclaraciones técnicas

Ejecución eléctrica

2 Tensiones, corrientes y frecuencias

Tensiones normalesAnte oscilaciones de tensión y frecuencia, EN 60034-1 diferen-cia entre la zona A (combina-ción de desviación de tensión de ±5% y de desviación de fre-cuencia de ±2%) y la zona B (combinación de desviación de tensión de ±10% y de desvia-ción de frecuencia de +3/–5%).Los motores pueden dar su par nominal tanto en la zona A como en la zona B. En la zona A, el calentamiento es aproxi-madamente 10 K superior al calentamiento en condiciones nominales de servicio. En la zona B, no se recomienda se-gún norma un funcionamiento durante más tiempo.

El grabado de las placas de ca-racterísticas se puede ver con algunos ejemplos en la página 2/15. En los datos de selección y pedido se indica la corriente nominal a 400 V. La norma DIN IEC 60 038 prescribe una tole-rancia de ±10% para las tensio-nes de red de 230 V, 400 V y 690 V.En las placas de características de los motores con cifra carac-terística de la tensión igual a “1” ó “6”, además de la tensión no-minal, se indica un margen no-minal de tensiones (véase ta-bla). Las intensidades nomina-les a 380 V y 420 V se encuen-tran en la tabla de la página 2/12 y en la placa de caracterís-ticas.

Para los motores 1LA8 en fun-cionamiento con convertidor, así como para los motores 1LA5, 1LA7 y 1LG6 con aisla-miento especial para 690 V, la tolerancia corresponde básica-mente a DIN EN 60 034-1, es decir, no se indica ningún mar-gen nominal de tensiones en la placa de características.En los motores 1LA y 1LG con tipo de protección contra explo-sión “n” (zona 2) no se indica tampoco ningún margen nomi-nal de tensiones.

Para motores 1MA rige:En el caso de desviaciones en la frecuencia, se modifican los tiempos tE y la potencia nominal indicados en las tablas de se-lección, precisándose un certifi-cado complementario o uno nuevo. En conexión dse debe prever una protección de so-brecarga con disparo por falta de fase.

Tensiones normales:

Tensiones de red Margen nominal de tensiones Indentifica-dor de tensión

Motores 1LA, 1LG y 1MJ230 Vd/400 V*, 50 Hz400 Vd/690 V*, 50 Hz

220 – 240 Vd/380 – 420 V*, 50 Hz380 – 420 Vd/660 – 725 V*, 50 Hz

16

Motores 1LA y 1LGPlaca de características bifrecuencia con datos a 50 y 60 Hz en tamaños 56 a 315 M, en motores 1LA9 y 1LG6 con potencia a 60 Hz además en HP460 V, 60 Hz 440 – 480 V, 60 Hz 1, 6Motores 1MA230 Vd/400 V*, 50 Hz400 Vd/690 V*, 50 Hz

218 – 242 Vd/380 – 420 V*, 50 Hz380 – 420 Vd/655 – 725 V*, 50 Hz

16

Ejecución eléctrica

Siemens M 11 · 2003/2004 2/11

Motores con rotor de jaulaAclaraciones técnicas

2 Tensiones, corrientes y frecuencias (continuación)

Códigos para otras tensiones nominales

Tensiones y/o frecuencias especialesPara todas las tensiones rige la tolerancia según DIN EN 60 034-1.Para algunas tensiones anor-males a 50 ó 60 Hz se han fijado una serie de códigos.(Posición 11 de la referencia = 9).

En el pedido se debe indicar en texto aclaratorio:tensión, frecuencia, conexión y potencia nominal en kW.

Este código determina sólo el precio de la ejecución.

Tensión a 50 Hz

Potencia deseadaa 50 Hz

Códigopara50 Hz, 1 velocidad1)

Tamaños para motores

1LA5,1LA7

1LA6,1LA9

1LG4, 1LG6

1LA8 1MA6, 1MA7 2)

1MJ6 1MJ7 1MJ8,1MJ1

220 Vd/380 V*(210 – 230 Vd/360 – 400 V*)

Potencia a 50 Hz L1R 56 – 225 56 – 200 180 – 315M – 63 – 315L 71 – 200 225 – 315 –

380 Vd/660 V*(360 – 400 Vd/625 – 695 V*)

Potencia a 50 Hz L1L 56 – 225 56 – 200 180 – 315L – 63 – 315L 71 – 200 225 – 315 –

415 V*(395 – 435 V*)415 Vd(395 – 435 Vd)

Potencia a 50 Hz

Potencia a 50 Hz

L1C

L1D

56 – 225

56 – 225

56 – 200

56 – 200

180 – 315M

180 – 315L

63 – 315L

63 – 315L

71 – 200

71 – 200

225 – 315

225 – 315

400 Vd (460 Vdbei 60 Hz)(380 – 420 Vd)

Potencia a 50 Hz L1U 56 – 225 56 – 200 180 – 315L – – – – –

Tensión a 60 Hz

Potencia deseadaa 60 Hz

Códigopara60 Hz, 1 velocidad

Tamaños para motores1LA5,1LA7

1LA6,1LA9

1LG4, 1LG6

1LA8 1MA6, 1MA7 2)

1MJ6 1MJ7 1MJ8,1MJ1

220 Vd/380 V*220 Vd/380 V*

Potencia a 50 HzPotencia a 60 Hz

L2AL2B

56 – 22556 – 225

56 – 20056 – 200

180 – 315M180 – 315M

––

63 – 315L–

71 – 20071 – 200

225 – 315225 – 280 S

–315 – 450

380 Vd/660 V*380 Vd/660 V*

Potencia a 50 HzPotencia a 60 Hz

L2CL2D

56 – 22556 – 225

56 – 20056 – 200

180 – 315L180 – 315L

315 – 450315 – 450

63 – 315L–

71 – 20071 – 200

225 – 315225 – 315

–315 – 450

440 V*440 V*440 Vd440 Vd

Potencia a 50 HzPotencia a 60 HzPotencia a 50 HzPotencia a 60 Hz

L2QL2WL2RL2X

56 – 22556 – 22556 – 22556 – 225

56 – 20056 – 20056 – 20056 – 200

180 – 315M180 – 315M180 – 315L180 – 315L

––315 – 450315 – 450

63 – 315L–63 – 315L–

71 – 20071 – 20071 – 20071 – 200

225 – 315225 – 315225 – 315225 – 315

–315 – 450–315 – 450

460 V*460 V*460 Vd460 Vd

Potencia a 50 HzPotencia a 60 HzPotencia a 50 HzPotencia a 60 Hz

L2SL2EL2TL2F

56 – 22556 – 22556 – 22556 – 225

56 – 20056 – 20056 – 20056 – 200

180 – 315M180 – 315M180 – 315L180 – 315L

––315 – 450315 – 450

63 – 315L–63 – 315L–

71 – 20071 – 20071 – 20071 – 200

225 – 315225 – 315225 – 315225 – 315

–315 – 450–315 – 450

575 V*575 V*575 Vd575 Vd

Potencia a 50 HzPotencia a 60 HzPotencia a 50 HzPotencia a 60 Hz

L2UL2LL2VL2M

56 – 22556 – 22556 – 22556 – 225

56 – 20056 – 20056 – 20056 – 200

180 – 315M180 – 315M180 – 315L180 – 315L

––315 – 450315 – 450

63 – 315L–63 – 315L–

71 – 20071 – 20071 – 20071 – 200

225 – 315225 – 315225 – 315225 – 315

–315 – 450–315 – 450

Tensión a 60 Hz

Potencia deseadaa 60 Hz

Códigopara60 Hz polos conmu-tables

Tamaños para motores1LA5,1LA7

1LA6,1LA9

1LG4 1LA8 1MA6, 1MA7 2)

1MJ6 1MJ7 1MJ8,1MJ1

220 V220 V

Potencia a 50 HzPotencia a 60 Hz

L4AL4B

63 – 20063 – 200

––

180 – 280180 – 280

––

––

––

––

––

380 V380 V

Potencia a 50 HzPotencia a 60 Hz

L4CL4D

63 – 20063 – 200

––

180 – 280180 – 280

––

––

––

––

––

440 V440 V

Potencia a 50 HzPotencia a 60 Hz

L4GL4E

63 – 20063 – 200

––

180 – 280180 – 280

––

––

––

––

––

460 V460 V

Potencia a 50 HzPotencia a 60 Hz

L4JL4H

63 – 20063 – 200

––

180 – 280180 – 280

––

––

––

––

––

575 V575 V

Potencia a 50 HzPotencia a 60 Hz

L4NL4M

63 – 20063 – 200

––

180 – 280180 – 280

––

––

––

––

––

L1X Devanado normalL1Y Devanado anormal

entre 200 V y 690 V(otras tensiones bajo consulta)

1) En los códigos L1C, L1D, L1L,L1R y L1U se indica además un margen de tensión nominal en la placa de características.

2) Se requiere certificación especial.

Siemens M 11 · 2003/20042/12

Motores con rotor de jaulaAclaraciones técnicas

Ejecución eléctrica

2 Tensiones, corrientes y frecuencias (continuación)

Valores nominales de corriente dentro del margen de tensión nominal de 380 V a 420 V a 50 Hz

Intensidades para tensión y número de polos380 V2 polos

420 V 380 V4 polos

420 V 380 V6 polos

420 V 380 V8 polos

420 V

A A A A A A A A

Motores 1LA7 y 1LA5 1LA7 0501LA7 053

0,270,33

0,260,32

0,210,30

0,210,31

––

––

––

––

1LA7 0601LA7 063

0,520,68

0,530,70

0,420,56

0,440,57

–0,48

–0,5

––

––

1LA7 0701LA7 073

1,051,38

1,021,41

0,801,07

0,771,06

0,660,80

0,640,80

0,360,51

0,360,52

1LA7 0801LA7 083

1,752,45

1,792,50

1,501,90

1,501,92

1,181,62

1,251,66

0,731,01

0,801,10

1LA7 0901LA7 096

3,404,70

3,354,65

2,603,50

2,603,50

2,103,0

2,152,95

1,151,63

1,181,60

1LA7 1061LA7 107

6,25–

6,15–

4,86,5

4,86,8

4,0–

4,1–

2,253,0

2,23,0

1LA7 113 8,2 7,7 8,4 8,3 5,4 5,3 4,1 4,21LA7 1301LA7 131

10,614,1

10,413,8

11,4–

11,9–

7,3–

7,5–

5,9–

6,0–

1LA7 1331LA7 134

––

––

15,4–

15,5–

9,513,0

9,713,1

7,9–

7,9–

1LA7 1631LA7 164

21,028,0

20,526,0

22,3–

21,5–

17,5–

17,3–

9,913,1

10,613,4

1LA7 166 34,0 32,0 29,5 28,5 24,8 24,7 17,6 18,41LA5 1831LA5 186

40–

38–

3642

3541

–32,7

–31

–26,5

–23,5

1LA5 2061LA5 207

5567

5264

–57

–54

4046,5

38,545,5

–34

–31

1LA5 2201LA5 223

–81

–76

6984

6478

–64

–63

4047

3743

Motores 1LA6 y 1LG41LA6 1061LA6 107

6,25–

6,15–

4,86,5

4,86,8

4,0–

4,1–

2,253,0

2,23,0

1LA6 113 8,2 7,7 8,4 8,3 5,4 5,3 4,1 4,21LA6 1301LA6 1311LA6 1331LA6 134

10,614,1

––

10,413,8

––

11,4–15,4

11,9–15,5

7,3–

9,513,0

7,5–

9,713,1

5,9–

7,9–

6,0–

7,9–

1LA6 1631LA6 1641LA6 166

21,028,034,0

20,526,032,0

22,3–29,5

21,5–28,5

17,5–24,8

17,3–24,7

9,913,117,6

10,613,418,4

1LG4 1831LG4 1861LG4 188

41,5–56

40–54

3642,559

3541,560

–30,538,5

–28,537

–25,534,5

–2534,5

1LG4 2061LG4 2071LG4 208

566782

526377

–5770

–5569

374561

3742,560

–33,540,5

–3239

1LG4 2201LG4 2231LG4 228

–83

100

–7590

7285

104

657794

–6073

–5466

40,546,564

36,54258

1LG4 2531LG4 258

100134

93128

104138

98134

7387

6881

6073

5769

1LG4 2801LG4 2831LG4 288

136162196

126150182

144168204

132156190

87106146

8097

134

7692

112

7084

1021LG4 3101LG4 3131LG4 3161LG4 3171LG4 318

198230280345–

188215255315–

205245295360–

194230275330–

142170205245295

136162190225275

110146174210250

104136164198240

Técnica descentralizada de accionamientos

Siemens M 11 · 2003/2004 2/47

Motores con rotor de jaulaAclaraciones técnicas

2 MICROSTARTER

El nuevo MICROSTARTER representa un paso más en la descentralización de sistemas de accionamientos. Se puede instalar como arrancador direc-to o inverso en motores con potencia hasta 4 kW (tamaños 63 M a 112 M).En lugar de la caja de bornes del motor se monta una caja de fundición de aluminio con grado de protección IP65 que contie-ne, además de la electrónica de control y evaluación, un contac-tor directo y (dependiendo de la versión) un contactor inverso.

El MICROSTARTER contiene siempre un termistor o sonda tipo PTC (código A11) y la co-rrespondiente electrónica de evaluación. Cuando se sobre-carga el motor, el MICROSTAR-TER dispara y desconecta el motor, por lo que no es necesa-rio ningún mecanismo de dispa-ro o desconexión externo para el termistor.

Como esclavo estándar del AS-Interface, el MICROSTAR-TER dispone de serie de 4 en-tradas y 4 salidas. Para la entra-da y evaluación de las señales del motor existen 2 entradas di-gitales a través de conector M12. Como alternativa a la co-nexión al AS-Interface, el MI-CROSTARTER se puede con-trolar por medio de una tensión externa de DC 24 V.La alimentación del motor se realiza mediante conectores enchufables HAN Q8 conforme a DESINA. De esta forma, el MICROSTARTER se puede incorporar al sistema ECOFAST. Opcionalmente, también se puede pedir el MICROSTARTER con entradas métricas de cables.

Como resultado de su alto grado de protección y de su diseño compacto, el MICROSTARTER es especialmente apropiado para sistemas de desplazamien-to.

Datos técnicos Ejecuciones

El MICROSTARTER se monta en motores trifásicos de tama-ños 63 M hasta 112 M. La ali-mentación (M25 ó HAN Q8) se encuentra a la derecha, con vista al lado del accionamiento.

A la hora de hacer el pedido, se debe indicar la referencia del motor y además el código co-rrespondiente.

Opciones que se pueden combinar con el MICROSTARTER(véase “Ejecuciones especiales” capítulo 3):

Además, se puede combinar también con todas las formas constructivas y ejecuciones es-peciales de “Pintura”, “Otros

accesorios de montaje” e “Ins-trucciones de seguridad y puesta en marcha/certificados”.

Ejemplo: motor 1LA7 con MICROSTARTER

Potencia nominal hasta 4 kW, tamaños constructivos de motor 63 M a 112 M

Grado de protección IP65Situación de montaje a voluntadTemperatura ambiente admisibleV durante el servicioV durante el transporte o almacena-

miento

–20 °C a +40 °C–20 °C a +70 °C

Robustez frente a choques 5 g/10 ms Robustez frente a vibraciones 3 gFrecuencia de conmutación en vacío 100 conmutaciones/horaTensión nominal 3 AC 50 Hz 380 V a 420 V ± 5%

3 AC 60 Hz 440 V a 480 V ± 5%Protección de sobrecarga Evaluación de termistores del motorProtección contra cortocircuito con alimentación porV conector ECOFAST

V entradas métricas de cable

protección contra cortocircuito con interruptor de potencia de máx. 40 Amáx. 25 A gL/gG (group fusing)

Alimentación ECOFAST (HAN Q8) o entradas métricas de cable (M25)

Pilotos LED (en el caso de conexión a AS-Interface)

AS-Interface, AUX, Power, STATE, Sensor 1, Sensor 2

Conexión de sensores externos (en el caso de conexión a AS-Interface)

2 unidades a través de conector M12

Mínima/máxima sección de conexión al contactor (en el caso de entrada métrica de cable)Arranque directo:V cables finos con terminales

V cable unipolar sin terminales

Arranque inverso:V cables finos con terminalesV cable unipolar sin terminales

2 x (0,75 a 1,5) mm2 ó1 x (0,75 a 2,5) mm2

2 x (1 a 2,5) mm2 ó1 x 4 mm2

2 x (0,75 a 1,5) mm2 ó2 x (1 a 1,5) mm2

AS-InterfaceV perfil de arrancador de motorV direccionamiento

V conexión para perfilde cable amarillo y negro

V consumo total de corriente

7Da través de conector de direccionamientocon dispositivo de direccionamientoa través de placa de conexión con técnica de atravesamiento≤ 250 mA

Alimenta-ción

Dimensiones (con vista a LA)alto x ancho x profundomm

Pesokg

Código

Arrancador directocon control aDC 24 V

M25 92 x 151 x 131 1,25 H90HAN Q8 92 x 167 x 131 1,30 H91

Arrancador directocon conexiónAS-Interface

M25 92 x 151 x 154 1,35 H92HAN Q8 92 x 167 x 154 1,40 H93

Arrancador inversocon conexiónAS-Interface

M25 92 x 151 x 154 1,50 H94HAN Q8 92 x 167 x 154 1,55 H95

Identificador de tensión

Técnica modularde montaje

Ejecucionesmecánicas

1 H57 (desde el tam.100) D30, D31, D40H58 (desde el tam. 100) K01, K16, K17G17 (desde el tam. 100) K20 (desde el tam. 100)H61 (desde el tam. 100) K30, K31

K40 (desde el tam. 100)K94L04, L13, L99Y82

Siemens M 11 · 2003/20043/2

Motores con rotor de jaula1 LA · Carcasa de aluminio · Ejecución básica

Datos de selección y pedido

3

Motores con rotor de jaula

Complementos de la referencia

Poten-cianomi-nal

Tama-ño

Referencia Clasederendi-miento

Valores de servicio a potencia nominal En conexión directa relación entre Clasedepar

Momen-to deinerciaJ

PesoComplementos de la referencia para tensión y forma constr. en la tabla a pie de página

Velo-cidadno-minal

Rendi-mientoη a

Fator de po-tenciacos ϕ

Corrien-te no-minala400 V

Parno-minal

par dearran-que ypar no-minal

corrien-te dearran-que ycorrien-te no-minal

parmáximoy parnomi-nal

FormaIM B 3

4/4p.c.

3/4aprox.

kW min–1 % % A Nm CL kg m2 kg

Motor de bajo consumo según CEMEP “Improved Efficiency” eff2, tipo de protección IP55, clase F

3000 min–1, 2 polos, 50 Hz0,090,12

56 M 1LA7 050–2AA . .1LA7 053–2AA . .

28302800

63,065,0

62,064,0

0,810,83

0,260,32

0,300,41

2,02,1

3,73,7

2,32,4

1616

0,000150,00015

33

0,180,25

63 M 1LA7 060–2AA . .1LA7 063–2AA . .

28202830

63,065,0

62,065,0

0,820,82

0,500,68

0,610,84

2,02,0

3,74,0

2,22,2

1616

0,000180,00022

44

0,370,55

71 M 1LA7 070–2AA . .1LA7 073–2AA . .

27402800

66,071,0

65,070,0

0,820,82

1,001,36

1,31,9

2,32,5

3,54,3

2,32,6

1616

0,000290,00041

56

0,751,1

80 M 1LA7 080–2AA . .1LA7 083–2AA . . 2

28552845

73,077,0

72,077,0

0,860,87

1,732,40

2,53,7

2,32,6

5,66,1

2,42,7

1616

0,000790,0010

911

1,52,2

90 S90 L

1LA7 090–2AA . .1LA7 096–2AA . .

22

28602880

79,082,0

80,082,0

0,850,85

3,254,55

5,07,3

2,42,8

5,56,3

2,73,1

1616

0,00140,0018

1316

3 100 L 1LA7 106–2AA . . 2 2890 84,0 84,0 0,85 6,10 9,9 2,8 6,8 3,0 16 0,0035 224 112 M 1LA7 113–2AA . . 2 2905 86,0 86,0 0,86 7,80 13 2,6 7,2 2,9 16 0,0059 295,57,5

132 S 1LA7 130–2AA . .1LA7 131–2AA . .

22

29252930

86,588,0

86,588,0

0,890,89

10,413,8

1824

2,02,3

5,96,9

2,83,0

1616

0,0150,019

3948

111518,5

160 M160 M160 L

1LA7 163–2AA . .1LA7 164–2AA . .1LA7 166–2AA . .

222

294029402940

89,590,091,0

89,590,291,2

0,880,900,91

20,026,532,0

364960

2,12,22,4

6,56,67,0

2,93,03,1

161616

0,0340,0430,051

687786

22 180 M 1LA5 183–2AA . . 2 2940 91,7 91,7 0,88 39,5 1) 71 2,5 6,9 3,2 16 0,077 1133037

200 L 1LA5 206–2AA . .1LA5 207–2AA . .

22

29452945

92,392,8

92,392,8

0,890,89

53,065,0 1)

97120

2,42,4

7,27,7

2,82,8

1616

0,140,16

159179

45 225 M 1LA5 223–2AA . . 2 2960 93,6 93,6 0,89 78,0 1) 145 2,8 7,7 3,4 16 0,20 209

1500 min–1, 4 polos, 50 Hz0,060,09

56 M 1LA7 050–4AB . .1LA7 053–4AB . .

13501350

56,058,0

55,057,0

0,770,77

0,200,29

0,420,64

1,91,9

2,62,6

1,91,9

1313

0,000270,00027

33

0,120,18

63 M 1LA7 060–4AB . .1LA7 063–4AB . .

13501350

55,060,0

54,060,0

0,750,77

0,420,56

0,851,3

1,91,9

2,83,0

2,01,9

1313

0,000290,00037

44

0,250,37

71 M 1LA7 070–4AB . .1LA7 073–4AB . .

13501370

60,065,0

60,065,0

0,780,78

0,771,06

1,82,6

1,91,9

3,03,3

1,92,1

1313

0,000520,00077

56

0,550,75

80 M 1LA7 080–4AA . .1LA7 083–4AA . .

13951395

67,072,0

67,072,0

0,820,81

1,441,86

3,85,1

2,22,3

3,94,2

2,22,3

1616

0,00140,0017

910

1,11,5

90 S90 L

1LA7 090–4AA . .1LA7 096–4AA . .

22

14151420

77,079,0

77,079,0

0,810,81

2,553,40

7,410

2,32,4

4,65,3

2,42,6

1616

0,00240,0033

1316

2,23

100 L 1LA7 106–4AA . .1LA7 107–4AA . .

22

14201420

82,083,0

82,583,5

0,820,82

4,706,40

1520

2,52,7

5,65,6

2,83,0

1616

0,00470,0055

2124

4 112 M 1LA7 113–4AA . . 2 1440 85,0 85,5 0,83 8,20 27 2,7 6,0 3,0 16 0,012 315,57,5

132 S132 M

1LA7 130–4AA . .1LA7 133–4AA . .

22

14551455

86,087,0

86,087,5

0,810,82

11,415,2

3649

2,52,7

6,36,7

3,13,2

1616

0,0180,023

4149

1115

160 M160 L

1LA7 163–4AA . .1LA7 166–4AA . .

22

14601460

88,590,0

89,090,2

0,840,84

21,528,5

7298

2,22,6

6,26,5

2,73,0

1616

0,0430,055

7385

18,522

180 M180 L

1LA5 183–4AA . .1LA5 186–4AA . .

22

14601460

90,591,2

90,591,2

0,830,84

35,5 1)41,5 1)

121144

2,32,3

7,57,5

3,03,0

1616

0,130,15

113123

30 200 L 1LA5 207–4AA . . 2 1465 91,8 91,8 0,86 55,0 196 2,6 7,0 3,2 16 0,24 1573745

225 S225 M

1LA5 220–4AA . .1LA5 223–4AA . .

22

14701470

92,993,4

92,993,4

0,870,87

66,0 1)80,0 1)

240292

2,82,8

7,07,7

3,23,3

1616

0,320,36

206232

Para potencias superiores, véanse las tablas “1LA/1LG · Carcasa de fundición de hierro” en páginas 3/12 y 3/13.

Tipo de motor Penúltima posición: identificador de la tensión Última posición: identificador de la forma constructiva50 Hz 60 Hz IM B 3 con sobreprecio230 Vd/ 400 Vd/ 500 V* 500 Vd 460 V* 460 Vd IM B 5 IM V 1 IM V 1 IM B 14 IM B 14 IM B 35400 V* 690 V*

(véase “Aclaraciones técni-cas” para potencias a 60 Hz)

sinc.p.

conc.p.

normal espe-cial

1LA7 050 a 1LA7 096 1 6 3 – 1 6 0 1 1 4 2 3 61LA7 106 a 1LA7 166 1 6 3 5 1 6 0 1 1 4 2 3 61LA5 183 a 1LA5 223 1 6 3 5 1 6 0 1 1 4 – – 6

Si se desean otras tensiones y/o frecuencias, la cifra característica es un “9”. En ese caso deben añadirse los códigos correspondientes (véase “Aclaraciones técnicas”, “Tensiones, corrientes y frecuencias”).

Véanse otras formas constructivas en “Aclaraciones técnicas”, “Formas constructivas”.

1) Al conectar a 230 V se precisan conductores en paralelo (véase

“Aclaraciones técnicas”, “Alimen-tación, conexión y cajas de bor-nes”).

15Polígono Industrial Molí dels Frares, Calle C, nº 1008620 SANT VICENÇ DELS HORTS - BARCELONATe léfono: 93 656 80 50 - Fax : 93 656 80 26E-mail: [email protected] - Web: www.tecnopower.es

Acoplamientos elásticos - Serie E

Selección del acoplamiento

Los criterios más importantes a considerar son: el partransmisible requerido, la rigidez torsional necesaria y ladesalineación solicitada en el montaje.Además es necesario conocer el diámetro mínimo ymáximo necesario, el rango de temperaturas necesario,

Ejemplo de pedido:

ESM-A 43 _ D1 = 24H6 D2 = 15H7

EKM 60 _ D1 = 24H6 D2 = 15H7

Acoplamiento serieTamaño (par nominal)Cubo 1 (Ø15...29) hasta (Ø12...24)Cubo 2 (Ø15...29) hasta (Ø12...24)

Ejemplos de aplicaciónEjemplos de aplicaciónEjemplos de aplicaciónEjemplos de aplicaciónEjemplos de aplicación

Acoplamiento EKM con tubo intermedio

Nota

Si la velocidad de trabajo supera en aproximadamente un75% la velocidad máxima indicada, es necesario equilibrar elacoplamiento (bajo demanda / coste adicional).Con las versiones estándar de los acoplamientos EKM, un

Factor de rigidez torsional fD:

Si la transmision del par debe ser exacta por ejemplo contransmisiones con servos o sistemas de medida, una altarigidez torsional es absolutamente necesaria.En estos casos el par motriz cosiderado debe sermultiplicado por un factor de trabajo de entre 3 y 10cuando se selecciona el tamaño del acoplamiento. En tal

Factor de temperatura fT:

Rango de temperaturas admisible para ciclo continuo Temperatura +30ºC +50ºC +70ºC +90ºC +110ºC

PUR 98 Sh – A : -30º C hasta + 90º C de trabajo -30ºC

PUR 72 Sh – D : -20º C hasta + 120º C Factor fT 1 1,3 1,6 1,8 2

Fórmula para el cálculo rápidoFórmula para el cálculo rápidoFórmula para el cálculo rápidoFórmula para el cálculo rápidoFórmula para el cálculo rápido

El par solicitado en el acoplamiento TK puede ser calculadode forma rápida mediante la siguiente fórmula:

TK = TA . fD . fD . fB

El par calculado en el acoplamiento TK no debe exceder elpar nominal del acoplamiento seleccionado. Durante un

factores de trabajo, la desalineación de ejes existente y siexiste o no desplazamiento radial. Principalmente laselección puede verse influenciada por el tamaño delacoplamiento y la dureza de la estrella.

TA: Par motrizfD: Factor de rigidez torsionalfD: Factor de temperaturafB: Factor de trabajo

corto periodo de tiempo y con carácter no continuo el parnominal puede ser sobrepasado.

caso es tambien posible utilizar un acoplamiento de fuellede los indicados en este catálogo.

Factor de trabajo fB:

Con este factor se tiene en cuenta el ciclo de trabajo de laaplicación en cuestion, así como la posible incidencia deposibles choques de carga, etc.

equilibrado de categoría Q 6.3 a 3000 rpm y con losacoplamientos tipo EKM, un equilibrado de categoría Q 2.5a 5000 rpm, es suficiente.

Acoplamiento ESM: Medidas s/DIN 69002

17Polígono Industrial Molí dels Frares, Calle C, nº 1008620 SANT VICENÇ DELS HORTS - BARCELONATe léfono: 93 656 80 50 - Fax : 93 656 80 26E-mail: [email protected] - Web: www.tecnopower.es

Acoplamientos elásticos Serie EKM Con sujeción por pinza

Dimensiones: (mm) longitud s/DIN 7168 (tolerancias de acabado)

Datos técnicos:

EKM Par Dureza Momento Rigidez Desalineación Rigidez Peso Par de aprieteNominal de Inercia torsional máxima estática radial de los tornillos

Medida (Nm) (10-3 kgm2) (Nm/rad) axial ± lateral (N/mm) (kg) (Nm)

8 8 98 Sh-A 0,01 160 0,5 0,1 600 0,06 4

15 15 98 Sh-A 0,03 820 0,5 0,1 2100 0,12 8

20 20 72 Sh-D 0,03 1200 0,5 0,07 2900 0,12 8

30 30 98 Sh-A 0,09 1400 0,5 0,1 2500 0,21 14

45 45 72 Sh-D 0,09 2000 0,5 0,07 3600 0,21 14

60 60 98 Sh-A 0,18 2100 0,5 0,1 2600 0,32 35

90 90 72 Sh-D 0,18 3100 0,5 0,07 3700 0,32 35

150 150 98 Sh-A 0,38 3600 1 0,1 3300 0,52 67 (35)**

200 200 72 Sh-D 0,38 5200 1 0,07 4600 0,52 67

300 300 98 Sh-A 1,0 6800 1 0,12 4500 0,9 115 (67)**

400 400 72 Sh-D 1,0 9800 1 0,1 6500 0,9 115

500 500 98 Sh-A 2,2 20.000 1 0,15 5900 1,5 115

700 700 98 Sh-A 5,2 24.000 1 0,15 7000 2,5 185

* ATENCIÓN: En los casos en que el Diámetro eje Dmin sea inferior al indicado, el par transmisible también será inferior al indicado en latabla. El ajuste entre eje y pinza de sujeción admite unos valores entre 0,01 y 0,04 mm (Ej. G6/h6).

** Opcional, para ejes de diámetro superior.

8 32 10,5 13,5 M 4 13 6 40 10,5 2 10 8,5 8 15

15 40 13,5 17 M 5 16 8 50 18 3 12 9,5 10 19

20 40 13,5 17 M 5 16 8 50 18 3 12 9,5 12 19

30 50 16,5 20 M 6 18 9 58 27 3 14 12,5 13 26

45 50 16,5 20 M 6 18 9 58 27 3 14 12,5 18 26

60 60 19,5 22 M 8 18 10 62 27 3 14 12,5 15 29

90 60 19,5 22 M 8 18 10 62 27 3 14 12,5 20 29

150 70 23 (25) 26,5 M10 (M8)** 20 12 73 30 4 15 14,5 22 (30)** 33 (38)**

200 70 23 26,5 M10 20 12 73 30 4 15 14,5 26 33

300 85 29 (30) 31 M12 (M10)** 24 14 86 38 4 18 16,5 30 (38)** 42 (46)**

400 85 29 31 M12 24 14 86 38 4 18 16,5 35 42

500 100 36 33 M12 28 16 94 47 5 22 20,5 38 56

700 120 44 38 M14 33 18 109 58 6 25 22,5 40 70

EKM a c e f g h l m n o p ØD 1/2 *Medida min. max.

TABData SheetMAGTROL

1 www.magtrol.com

TAB SeriesDynamometer Tables

TAB 0800LBasic table with dynamometer base plate also serving as table top

FEatUrES• Easy Mobility: Casters, which incorporate a high-

grade nylon wheel with a die-cast aluminum frame, provide 360° rotation

• Sturdy Construction: Made from extruded aluminum, the dynamometer table is lightweight, strong and corrosion-resistant

• Leveling Jacks: When at rest and in operation, hand-operated leveling jacks, with rubber pads for vibration control, lift the casters from the floor to provide a solid foundation

• Versatile: Its industry accepted T-slot extrusions accommodate standard fractional or metric fasteners allowing easy reconfiguration

• Blower Mounting: To accommodate blowers required for brake cooling of certain HD/ED Dynamometers, tables are drilled and tapped for convenient blower mounting underneath the table top.

• Built-in Shelf: For calibration beam, tools and accessories. Also used for mounting of TSC 401 Torque-Speed Conditioner and DES 31X Power Supply (for tables ordered with WB/PB Series Dynamometers).

DEScrIPtIonTest from a stationary position or move a dynamometer to alternate testing stations with ease with Magtrol’s Dynamometer Table. The stand is designed from lightweight aluminum with casters for smooth mobility, and is sturdy enough to support even the heaviest of Magtrol dynamometers. The design can be retrofitted to any Magtrol dynamometer and is easily reconfigured for added versatility.

cUStoM taBlE oPtIonS• 19” Rack Mounts: Can be added for dynamometer

controllers, readouts, power analyzers and other supporting electronics

• Table Height: Choose from 2 different working heights to allow testing from either a standing or seated position

• Locking Drawer: Ideal for a laptop computer

• Built-in Cabinet: For storage of tools and accessories

• Multiple Dynamometers: Up to 3 sets of mounting holes can be drilled and tapped to accommodate up to 3 dynamometers, depending on the model

• Fixtures and Protective Covers: Can be added to any basic table at an additional cost. Some assembly required.

Custom Table Example

ModelWidth Length Height

in mm in mm in mmTAB 1457S 20 508 41 1041 31 787TAB 1457L 20 508 41 1041 31 787TAB 0800L 20 508 41 1041 32 813TAB 0825L 20 508 67 1702 33 838TAB 0043 20 508 41 1041 31 787TAB 0065 20 508 41 1041 32 813TAB 0115 20 508 41 1041 32 813TAB 0015 20 508 67 1702 33 838

DIMEnSIonS

TAB 1457SBasic table with

grooved table top

See page 2 for descriptions of indivdual table models.

TAB

Due to the continual development of our products, we reserve the right to modify specifications without forewarning.

Magtrol Inc70 Gardenville ParkwayBuffalo, New York 14224 USAPhone: +1 716 668 5555Fax: +1 716 668 8705E-mail: [email protected]

Magtrol SaCentre technologique Montena1728 Rossens / Fribourg, SwitzerlandPhone: +41 (0)26 407 3000Fax: +41 (0)26 407 3001E-mail: [email protected]

Subsidiaries in:• Germany• France• Great Britain• ChinaWorldwide Network

of Sales Agents

www.magtrol.com

TAB

-US

05/

07

Model Comparison

Tables for HD/ED Dynamometers

For HD-100, 400, 500 and 700 Series Dynamometers with short base plate and ED-715 Dynamometers*

For HD-100, 400, 500 and 700 Series Dynamometers with long base plate

For HD-800 Series Dynamometers with long base plate and ED-815 Dynamometers*

For HD-825 Dynamometers with long base plate

Grooved table top with five M10 T-slots: one centered, two 250 mm apart and two 350 mm apart.

Mounting holes are pre-drilled and tapped.

Base of dynamometer also serves as the table top.

Grooved table top with three M12 T-slots: one centered and two 250 mm apart.

For tables ordered with HD-710 and HD-715 Dynamometers, blowers will be shipped mounted to the table.**

For tables ordered with HD-710 and HD-715 Dynamometers, blowers will be shipped mounted to the table (as shown).**

For tables ordered with HD-810 and ED/HD-815 Dynamometers, a blower mounting hardware kit will need to be purchased if under-the-table mounting (as shown) is desired. Assembly required.

For tables ordered with HD-825 Dynamometers, a blower mounting hardware kit will need to be purchased if under-the-table mounting (as shown) is desired. Assembly required.

* Mounting of ED Engine Dynamometers to dynamometer tables requires certain modifications. Contact Magtrol for details. ** If table is NOT ordered at the same time as the dynamometer, a blower mounting hardware kit may be purchased.

Tables for WB/PB Dynamometers

For WB/PB 43 Series Dynamometers

For WB/PB 65 Series Dynamometers

For WB/PB 115 Series Dynamometers

For 1 & 2 WB/PB 15 Series Dynamometers

Grooved table top with five M10 T-slots: one centered, two 160 mm apart and two 350 mm apart.

Grooved table top with three M12 T-slots: one centered and two 250 mm apart.

Grooved table top with three M12 T-slots: one centered and two 250 mm apart.

Grooved table top with three M14 T-slots: one centered and two 250 mm apart.

The TSC 401 Torque-Speed Conditioner and DES 31X Power Supply are shown mounted to a vibration-isolated plate which is bolted to the bottom shelf.

TAB 1457S TAB 1457L TAB 0800L TAB 0825L

TAB 0043 TAB 0065/0115 TAB 0065/0115 TAB 0015

Elgar 1.800.733.5427 858.450.0085 Fax 858.458.0267 9250 Brown Deer Road, San Diego, CA 92121 www.elgar.com email: [email protected]

DMAC II SERIES

PRODUCT OVERVIEWDMAC II NEW GENERATIONThe DMAC II sets a new standard ofperformance for power systems 12 kVA andgreater. Utilizing the latest in amplificationtechnology, the DMAC II achieves improvedperformance, smaller size, and modularconstruction, all at a lower cost per VA.Whether designing a new avionics ATEsystem, or replacing an older motorgenerator, the DMAC II offers the bestchoice for today’s demanding requirements.

DMAC II converters use less commercialpower and generate less heat, resulting insignificant savings in operating costs.

FEATURES ANDBENEFITS12 TO 480 kVA POWER RATINGThe DMAC II Series offers an extremelywide range of both single and three-phase systems.

MODULAR CONSTRUCTIONAll systems are assembled from the samebasic 10 kVA plug-in modules, regardlessof power level. Modular, interchangeablecomponents provide low MTTR andfacilitate upgrades and changing needs.

GPIB INTERFACE CAPABILITYThe DMAC II performs a full range ofprogrammable operations when used withan optional Elgar Plug-In Programmer (PIP).

EFFECTIVE LINE CONDITIONINGThe DMAC II Series eliminates the need foradded equipment to achieve a stable, lowdistortion, constant voltage and frequencyoutput. Because of the DMAC II’s efficiency,quiet operation and low cost, motorgenerators can effectively be replaced.

AUTOMATED OR MANUAL CONTROLAll models are available with manual and/oroptional programmable control of all functions.

PRECISION PERFORMANCEDMAC II’s feature the output purity standardof a linear supply of 0.5% THD into a linearload, while providing all the benefits ofswitching amplification.

SOFT STARTThis feature protects input service fromdisturbances while enhancing reliability.

PFC & LOW INPUT CURRENTDISTORTIONZig-Zag multi phase input rectificationensures under 5% THD and a reflectedpower factor greater than 0.98.

WIDE FREQUENCY RANGE45 to 500 Hz is standard; lower or higherfrequencies are optional.

APPLICATIONSElgar’s DMAC II power systems are idealfor facilities power because they featureline-drop compensation to overcomedistribution losses.

With the optional Elgar PIP, the DMAC IIbecomes a powerful tool for ATE, givingfull IEEE listener/talker capability. Whenused with the PIP 704, all critical ACparameters of MIL-STD 704D testing canbe performed with the DMAC. The PIP 9023 allows independent control of voltage on each phase and phase anglecontrol. The PIP 9012A is Elgar’s most costeffective programmer, providing full GPIBcontrol of voltage and frequency, as well as1-9 cycle dropout.

DMAC II

PIP 704

PIP 9023

33

DMAC II SERIES SPECIFICATIONS

Elgar 1.800.733.5427 858.450.0085 Fax 858.458.0267 9250 Brown Deer Road, San Diego, CA 92121 www.elgar.com email: [email protected]

SPECIFICATIONSOUTPUTConfiguration: 120/208 VAC, 3 phase, 5wire WYE. Output is fully isolated from chassisand ground; neutral may be grounded.

Voltage Range: 0 to 132 VAC L-N/0 to228 VAC L-L adjustment is via 10 turn potand a 10% trim for phases B & C (otheroutput configurations available, see chart).

Line Regulation: ±0.1% for ±10% inputvoltage change

Load Regulation: ±0.25% for 0-100%load changes. Regulation may be adjustedto “0.0” for known load conditions.

Output Frequency: Switch selectable,fixed frequencies of 50, 60 and 400 Hz,(variable 45-500 Hz). If operated fromoptional external signal source orprogrammable interface, full powerfrequency range = 10 Hz to 1 kHz

Frequency Accuracy: ±0.1%

Output Power: 12-480 kVA, full performance,0.8 lead or lag. Performance degradesslightly for more extreme power factor butis unconditionally stable into any load P.F.

Overload Current: Up to 150%, (250% on18 kVA models) of rated output current for10 seconds, at which time the output willbe gated off and require a manual restart

Repetitive Peak Current: 30 kVA andabove 2.9 to 1 on 12 kVA and 18 kVA

models (4.8 to 1 peak to RMS ratio)available at the crest of the sine wave fordriving non-linear type loads. Total kVAcannot exceed nominal rating on 12 kVAand 18 kVA models.

Output Voltage Distortion: 0.5% max forlinear loads, 47 to 500 Hz

Response Time: Corrects for 100% loadchange in < 150 ms

Load Imbalance: Maintains performancewith 100% load imbalance

Isolation: Output fully isolated from input.Output neutral may be grounded

INPUTInput Voltage: A muli-tapped inputtransformer allows a system to be quicklyconnected for any of the popular 3 phase forms.

Voltage tolerance for all ranges is ±10%208 VAC 3 Phase Wye*240 VAC 3 Phase Delta460 VAC 3 Phase Delta480 VAC 3 Phase Wye**

Frequency: 47 to 63 Hz (400 Hz inputsavailable as option)

Power Factor Correction: Input powerfactor greater than 0.98 regardless of outputload power factor or current waveform

Input Current Distortion: Less than 5% THD

Input Service Requirements: 125% ofsystem rating

Efficiency: 90% at full load, over 92% at75% load. Idle losses = less than 1.5 kWon a 30 kVA system

MONITORS AND CONTROLSOutput Voltmeter (true RMS): 3 1/2 digitmeter with 6 position selector switch.Selects each phase to phase and phase toneutral. Accuracy = 2% of full scale

Output Current Meter (true RMS): 3 1/2digit meter with 3 position phase selectswitch. Accuracy = 3% of full scale

Output Frequency Meter: Digital meterwith decimal point. Accuracy = ±0.1% offull scale

Amplitude Control: Master control variesall phases; a balance adjust is provided forB & C phases, each having a 10% range.

Oscillator Mode Select: Rotary switch,selects 50 Hz, 60 Hz, 400 Hz, variablefrequency and program output.

Variable Frequency Control: Highresolution 10 turn pot, varies frequentlyfrom 45 to 500 Hz

ENVIRONMENTALTemperature Range: 0 to 45 degreescentigrade

Humidity: 0 to 95% non-condensing

Audible Noise: at 3 meters at full load, < 60 dBA at half load, < 50 dBA*Not on 120 kVA and above**380, 400 & 416 Wye (standard)

DMAC II 3 3 3 A V 1Equipment ClassPower Module CapacityNumber of Installed ModulesNumber of Output PhasesPM10 Power Module UsageA = Individual or parallel C = Individual or parallel,high overloadB = Series connection D = Series connection, high overloadControl CharacteristicsV = Manual controls only

Output Configuration1=120/208 WYE (0-130 VAC L-N) 4=220/380 WYE (0-245 VAC L-N)

0-130 VAC for 1 phase outputs 0-245 VAC for 1 phase outputs2=120/208 WYE (0-152 VAC L-N) 5=460 Delta (0-528 L-L)

0-152 VAC for 1 phase outputs 6=277/480 WYE (0-305 L-N)3=240 Delta (0-264 VAC L-N) 0-305 VAC for 1 phase outputs X=Custom voltage range

DMAC II Standard Models

Model Output Size Weight Model Output Size WeightkVA Phases H x W x D Lbs kVA Phases H x W x D Lbs

Inches Inches

32-1-C 12 1 48 x 27 x 36 725 99-3 90 3 72 x 27 x 36 160033-1-C 18 1 48 x 27 x 36 750 1212-3 120 3 72 x 27 x 36 200033-3-C 18 3 48 x 27 x 36 750 2418-3 180 3 72 x 54 x 36 368033-1 30 1 48 x 27 x 36 810 2424-3 240 3 72 x 54 x 36 480033-2 30 3 48 x 27 x 36 810 3636-3 360 3 72 x 108 x 36 720066-3 60 3 72 x 27 x 36 1250 4848-3 480 3 72 x 135 x 36 9800

SG SeriesHigh Power Modular DC Power Supplies

Applications • Burn-in • Compliance Testing • Manufacturing Test • Materials Research • Process Control • Product Validation

SGA / SGI COMPARISON CHARTFeature SGA SGIModular Design • •Fast Load Transient • •Parallelable • •Analog & Digital Summing Optional •Direct Front Panel V/I Control • •3½ Digit LED Readout •Graphics Display •Sequencing •Save/Recall Setups •System Power Readouts •Constant Power Mode •

IEEE-488.2/RS232C OptionalRS232C (Std)

IEE-488.2Optional

SG SeriesHigh Power Modular DC Power SuppliesThe SG series represents the next generation of high power programmable DC power supplies. Designed for exceptional load transient response, low noise and the highest power density in the industry, the SG series is ideal for product vali-dation, automated manufacturing test, burn-in and process control applications.

At the heart of the SG series is a 5kW modular supply. One to six modules can be configured in a single chassis to deliver 5kW to 30kW of power. These chassis can then be easily paralleled to achieve power levels up to 150kW with minimal specification degradation. Available in two control versions, the SGA delivers outstanding value with basic analog controls, while the SGI provides advanced intelligent control features unmatched in the industry.

SGA (6U)

SGA (3U)

SGI (6U)

SGI (3U)

• Fast load transient response protects your load from undesired voltage excursions. • Low RMS and P-P noise suitable for the most sensitive applications. • High Power Density of up to 15kW in a 3U or 30kW in a 6U high chassis highest power density available. • Parallelable up to 150kW expandable as your requirement grows. • Modular design upgradeable for the ultimate in investment protection.

• Unique analog and digital summing capability allows direct modulation of the DC output with optional digital interface. • Easy-to-read displays ideal for any environment. • 16 bit resolution with optional IEEE-488.2/ RS232C provides precise control for critical applications • CE, UL & CUL • 5 Year Warranty

SG Series Features

SGI: Advanced Intelligent Control(Sorensen General purpose Intelligent)

The SGI combines onboard intelligent controls with the outstanding power electronics common to all SG Family sup-plies. These controls enable sophisticated sequencing, constant power mode and save/recall of common setups making the SGI ideal for repetitive testing using com-plex or compliance waveforms. An impres-sive vacuum florescent graphical display, context sensitive “soft” keys and front panel keyboard simplifies programming of the powerful capabilities of the SGI.

SGA: Outstanding Value - Analog Control(Sorensen General purpose Analog)

The SGA, with its industry leading price performance, is available for customers requiring simple front panel analog controls or external control. With the same high per-formance power electronics as the SGI, the SGA provides essential features like 10-turn potentiometers for setting voltage and cur-rent, 3 ½ digit LED readout plus front panel OVP preview/adjustment and reset.

Broadest Set of Features and Options

The SG Family is offered in voltage ranges from 0-60V up to 0-600V, in increments of 5kW from 5 to 30kW. The industry leading power density is enhanced by a stylish front air intake allowing supplies to be stacked without any required clearance between units. Available in three AC input versions; the SG Family is suitable for use throughout the world.

Optional features include a 16 bit IEEE-488.2/RS232C control interface (SGI model comes standard with RS232C), which allows both precise control resolution as well as a unique summing function with the analog input. This summing function pro-vides a method for direct modulation of the output DC. In addition an optional 5-channel isolated analog programming input/output is available to prevent ground loop prob-lems in closed loop control systems.

Vset

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Process Options:

Remote Interfaces:

Input Voltage:

Current:

Voltage:

Control Options:

Product Family

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500 270V DC Bus TestingVo

ltage

Burn-in 'bump'

Volta

ge

ms

hours/daysetc.

Time

Variable output slew

Volta

geTime

Applications

Process ControlWhether you are controlling ion beams for the

manufacturer of semiconductors, or driving a

solution for precise control in a plating process,

the SG series is an ideal choice with it’s small

size, reliable modular design and standard

analog programmability. Direct control of V and

I along with 0-10V outputs allowing monitoring

of the actual voltage and current, provides a

simple interface for your PLC or other type of

analog controller.

Product development, Testing & Burn-inDc-dc converters, laser diodes, automotive

and semiconductor components and aircraft

flight hardware are just a few of the items being

tested using the SG product family. From simple

front panel control to complex test sequences

for compliance testing, the SG series will grow

with your product needs.

ResearchA research environment presents some of the

most demanding requirements on your test

instrumentation. Equipment that is sufficient

today, may not meet the needs of the next

project. With the SG series this is no longer

a problem. With its modular design, you can

easily upgrade to higher power levels in the

future, or parallel units to acheive up to 150kW.

With the sophisticated sequencing capability of

the SGI model, you can build an infinite variety

of test or diagnostic programs and have them

execute directly from the power supply.Accessories

Paralleling Cable:P/N: 890-453-03, one cable required for each additional unit in parallel

Rack slides:3U – P/N: K550212-016U – P/N: K550213-01

1A: IEEE-488.2/RS232C (note RS232C is standard with SGI)1D: Isolated analog programming control of V/I/OVP and isolated V/I monitor outputs. Isolation up to 500V relative to the (-) output of the supply.1E: Shaft locks (SGA only)2A: Combine both options 1A and 1D. Contact factory for other option combinations

SG A 100 / 100 C - 1A AA

A: AnalogI: Intelligent

(See table.)

(See table.)

C: 187-242VAC, 3 phase, 3 wire plus groundD: 342-440VAC, 3 phase, 3 wire plus groundE: 396-528VAC, 3 phase, 3 wire plus ground

AA: No OptionsAB: Certificate of Calibration

MODEL CONFIGURATION, OPTIONS & ACCESSORIES

SGI model provides constant power mode allowing independent setting of the max voltage, current and power

From simple to complex sequences, the SGI model can be easily set up from the front panel or via an RS232C or IEEE-488.2 interface

SGA MODEL - ANALOG FRONT PANEL Programming:10-turn knobs for Voltage and Current control, preview/reset pushbutton and 4-turn recessed control for setting of OVP

Readout:3 ½ digit LED readouts for Voltage and Current

Indicators:Voltage mode, current mode, over voltage and fault

SGI MODEL – INTELLIGENT, DIGITAL FRONT PANEL Programming:Functions - voltage, current,over voltage, power, save/recall, sequencing, IEEE-488.2/RS232C setup, parallel setup, language select, front panel lock/unlock.

Voltage/Current/Power:Direct keyboard input, or incrementing using the up/down arrow keys.

Power Mode Control:Allows independent setting of power, maximum current, and maximum voltage.

Save/Recall:Save/recall up to 10 voltage, current, OVP, and power settings.

Sequencing:Number: 50 sequencesSteps: 20 steps maximum per sequence.

Each step to store voltage/ramp, current/ramp, power, on/off state, dwell time, and next step branch.

Branching:Continuous, pause, stop, loop (1-65535), call sequence number, go to sequence number, trigger (via GET or GPIB trigger command).

Dwell time: Up to 3,599,999,999 counts, with 1ms resolution (41.7 days).

IEEE-488.2/ RS232C setup:IEEE-488.2 address selection and serial baud rate selection of 2400/4800/9600/19200.

Parallel setup:Set maximum system current, system on/off display.

Language select:Select menu language (English, French, German, Italian, Spanish, Chinese, Japanese, Korean).

Readout:High visibility graphics vacuum florescent display.

Indicators:Voltage mode, current mode, power mode, output on, output off and remote.

ANALOG OR INTELLIGENT DIGITAL CONTROL

Two versions are offered in this family to address every requirement from the simplest set-and-forget application to the most de-manding testing sequence. The SGA version offers direct analog front panel control of voltage and current with 10-turn potentiom-eter knobs, bright 3 ½ digit LED readouts, and 4 status indicators. The SGI version provides a constant power mode along with the industry’s most powerful sequencing capability.

SGI Example Readouts

Vacuum florescent graphics display. Both numeric and graphic output representations

Soft keys reduce need for a complex menu structure

Direct input setting of voltage, current and OVP, or continuous incrementing using the

up/down arrow keys.

Powerful sequence operation, with sophisticated branching and looping. Easy setup and testing with

single step, pause, resume and run functions.

Language selection to enable local language menu readout.

Power 5kW 10kW 15kW 20kW 25kW 30kW Ripple Noise

Voltage Current RMS P-P

60 83 167 250 333 417 500 20mV 75mV

80 63 125 188 250 313 375 20mV 100mV

100 50 100 150 200 250 300 20mV 100mV

160 31 63 94 125 156 188 25mV 150mV

200 25 50 75 100 125 150 25mV 175mV

250 20 40 60 80 100 120 30mV 200mV

330 15 30 45 61 76 91 30mV 200mV

400 12 25 38 50 63 75 30mV 300mV

600 8 17 25 33 42 50 40mV 350mV

SGA/SGI Common SpecificationsVOLTAGE/CURRENT RANGESSee table below.

OUTPUTRipple & NoiseVoltage mode: (See table below.)Current mode: <+/- 0.04% of full scale rms current

Line Regulation Voltage Mode: +/- 0.01% of full scaleCurrent Mode: +/- 0.05% of full scale

Load RegulationVoltage Mode: +/- 0.02% of full scaleCurrent Mode: +/- 0.1% of full scale

Load Transient ResponseRecovers within 1ms to +/- 0.75% of steady-state output for a 50% to 100% or 100% to 50% load change

Efficiency87% typical at nominal line and max load

Stability±0.05% of set point after 8 hrs. warm-up at fixed line, load and temperature

Temperature Coefficient0.02%/°C of rated output

Output Float VoltageMaximum voltage differential from output (-) to chassis, +/- 150Vdc

INPUTVoltage187 – 242VAC, 3 phase, 3 wire plus ground standard; Optional 342 – 440VAC or 396 – 528VAC

Frequency47 – 63Hz

Power Factor>0.9 typical at 208/220 VAC input>0.78 typical at 380/400 VAC input

Protection½ cycle ride-though on all three phases, 3 cycle ride-through on single phase; missing phase shutdown

GENERALRemote Sense60V to 100V units: 5% of full-scale voltage per line (10% total)160V to 600V units: 2% of full-scale voltage per line (4% total)Note: Line drop subtracts from total available output

Remote Analog ProgrammingVoltage, current (0-100%) and OVP (5-110%) can be programmed by selectable 0-5V, 0-10V or 0-5kΩ resistance programming (optional isolated programming inputs see Options)

Programming AccuracyVoltage: ±0.25% of full scale outputCurrent: ±0.8% of full scale output

Remote Analog MonitoringVoltage and current can be monitored with 0-10V outputs corresponding to 0-100%, (optional isolated programming outputs see Options)

Over Voltage ProtectionProgramming range: 5-110% settable from front panel, remote analog or via optional digital inputs

Programming Accuracy: +/- 1% of full-scale output (Optional isolated programming input see Options)

Digital ProgrammingRS232C (Standard on SGI) and Optional IEEE-488.2 (see Options)

Programming & Readback Accuracy: Voltage +/- 0.1% of full scale output; Current +/- 0.4% of full scale output; Over voltage +/- 0.15% of full scale output

Programming & Readback Resolution+/- 0.002% of full-scale output

Modulation: Analog input is summed with the digital programming signal to allow modulation of the output voltage and current setting.

Operating FeaturesUp to 5 units may be paralleled for additional current. Additional cable required (see accessories).Up to 2 units may be put in series, within limitations of output float voltage.

SoftwareCVI drivers available at:www.elgar.com

Regulatory ComplianceCE mark, UL, CUL

ENVIRONMENTALOperating Temperature0 to 50ºC

Storage Temperature-25º to 65ºC

Humidity RangeRelative humidity up to 95% non-condensing, 0 – 50ºC

CoolingFront and side air inlet, rear exhaust.Units may be stacked without spacing.

PHYSICALDimensionsWidth: 19.00” (48.3 cm), Depth 25.0” (63.5 cm)

Height:5-15kW units 3U – 5.25” rack mount (13.34 cm)20-30kW units 6U – 10.5” rack mount (26.67 cm)

Weight:3U < 80 lbs. (36 kg)6U <160 lbs. (73 kg)

Shipping Weight:3U < 110 lbs. (50 kg)6U < 190 lbs. (86 kg)

OUTPUTVoltage andCurrent Ratings

3U T

OP

3U F

RON

T PA

NEL

3U R

EAR

PAN

EL

SG CASE (3U)6U

TO

P6U

FRO

NT

PAN

EL

6U R

EAR

PAN

EL

SG CASE (6U)

Dimensions in inches (millimeters)

P O W E R E V O L V E D

07/2004

3U

6U

Programmable Precision DC Power SupplySG Series

5 kW - 150 kW // 40 V - 600 V

Product Validation

Production ATE

Burn-In

DC Bus Power For Further Information or Sales SupportContact Elgar Electronics Corporation

www.Elgar.com 858.450.0085Ethernet

Advanced Power Simulation

SGI model provides constant power mode allowing independent setting of the max

voltage, current and power

The SG series represents the next generation of high power programmable DC power supplies. Designed for exceptional load transient response, low noise and the highest power density in the industry. The industry leading power density is enhanced by a stylish front air intake allowing supplies to be stacked without any required clearance between units.

At the heart of the SG series is a 5 kW power module. Depending on the output voltage, one to six modules can be configured in a single chassis to deliver 5 kW to 30 kW of power. Combinations of these chassis can then be easily paralleled to achieve power levels up to 150 kW. Paralleled units operate like one single supply providing total system current. Available in two control versions, the SGA has basic analog controls, while the SGI provides intelligent control features

SGI: Advanced Intelligent Control(Sorensen General purpose Intelligent) The SGI combines onboard intelligent controls with the outstanding power electronics common to all SG family supplies. These controls enable sophisticated sequencing, constant power mode and save/recall of instrument settings. Looping of sequences makes the SGI idea for repetitive testing. An impressive vacuum fluorescent graphical display in eight languages, context sensitive “soft” keys and front panel keyboard simplify programming of the SGI.

SGA: Outstanding Value - Analog Control(Sorensen General purpose Analog) The SGA, with its industry leading price performance, is available for customers requiring simple front panel analog controls or external control. With the same high performance power electronics as the SGI, the SGA provides essential features like 10- turn potentiometers for setting voltage and current, 3 ½ digit LED readout plus front panel over-voltage protection (OVP) preview/adjustment and reset.

Overview

Feature SGA SGI

Modular Design • •

Fast Load Transient • •

Parallelable • •

Analog & Digital Summing Optional •

Direct Front Panel V/I Control • •

3½ Digit LED Readout •

Graphics Display •

Sequencing •

Save/Recall Setups •

System Power Readouts •

Constant Power Mode •

IEEE-488.2/RS-232C OptionalRS-232C StdIEEE-488.2

Optional LXI Compliant Ethernet Optional Optional

SGI / SGA Comparison Chart

Process Options: AA: No option AB: Certificate of Calibration (includes Test Data)Accessories: 890-453-03: Paralleling Cable (for up to 5 units, requires one cable

per unit placed in parallel) K550212-01: 3U Rack Slides (for 5kW, 10kW and 15kW models) K550213-01: 6U Rack Slides (for 20kW, 25kW and 30kW models)

-ASG

Control Designation

100

Voltage

1A AA

Remote Control Options

Process Options

100/

Current

C

Input Voltage Options

A = AnalogI = Intelligent

Control Options: A: Analog I: IntelligentInput Options: C: Input Voltage 187 / 242VAC, 3 Phase D: Input Voltage 342 / 440VAC, 3 Phase E: Input Voltage 396 / 528VAC, 3 PhaseRemote Control Options: 0A: No Option 1A: IEEE-488.2 + RS-232C 1C: Ethernet + RS-232C 1D: Isolated Analog Control 1E: Shaft Locks (SGA series only)Contact factory for other combinations

Options and Accessories

SGI / SGA Model Number Description

Compliant Ethernet

Applications Process ControlWhether you are controlling ion beams for the manufacture of semiconductors, or driving a current through electrolyte for precise control in a plating process, the SG series is an ideal choice with it’s small size, reliable modular design and standard analog programma-bility. Direct control of V and I along with monitoring of the actual voltage and current, provides a simple interface for your PLC or other type of analog controller.

Product DevelopmentTesting & Burn-in of DC-DC converters, laser diodes, automotive and semiconductor components and aircraft flight hardware are just a few of the items being tested using the SG product family. From simple front panel control to complex test sequences for compliance testing, the SG series will keep pace with your changing application needs.

ResearchA research environment presents some of the most demanding requirements on your test instrumentation. Equipment that is sufficient today, may not meet the needs of the next project. With the SG series this is no longer a problem. The modular design allows you to easily upgrade to higher power levels in the future, or parallel units to achieve up to 150 kW. With the sophisticated sequencing capability of the SGI model, you can build an infinite variety of test or diagnostic programs and have them execute directly from the power supply.

Automotive Component TestThe 16-bit resolution and Ethernet enabled hardware triggering allows for detailed sequencing associated with battery fluctuation simulation. The tight load regulation capability of the SG series makes it a superior source for validation and acceptance testing and burn-in of automotive components. The 40V models, in particular, provide a full range of testing to simulate battery conditions. Margin testing of components, such as electronic control units (ECU) and electromechanical components, is easily achieved.

Rackmount ATE SystemsThe high power density of the SG series makes it ideal for ATE System integration. The wide variety of voltage and current combinations in 3U and 6U heights allows multiple voltage outputs in a small amount of space. The wide variety of control methods possible, allows easy integration into legacy systems as well as high speed systems.

Battery ChargingThe SG series provides high accuracy voltage output to optimize battery charging. Battery charging requires high accuracy voltage and stable current output. With the remote interface options, the charging process can easily be automated for volume production.

Key Features

• High Power Density: Up to 15 kW in a 3U / 30 kW in a 6U chassis

• Wide Voltage Range: 0-40V up to 0-600V, in increments of 5 kW from 5 to 30 kW

• Fast Load Transient Response: Protection from undesired voltage excursions

• Low Ripple and Noise: Suitable for the most sensitive applications

• Parallelable up to 150 kW: Expandable as your requirement grows

• Modular Design: Upgradeable for the ultimate in investment protection.

• Sequencing: Program custom waveforms

• Easy-to-read Fluorescent Display: SGI supports English, French, German, Italian, Spanish, Chinese, Japanese, and Korean languages

• 16-bit Resolution: Optional IEEE-488.2 + RS-232C or Ethernet provides precise control

• Ethernet Control: LXI Class C compliant communication with integrated web server

• Direct Relay Control: Control output and sense isolation relays, along with polarity relays. (Ethernet Option Only)

• Hardware Trigger: Ethernet Option Only

• 5 Year Warranty

Burn-In Compliance Testing

Materials Research Process Control

Product Validation Automotive Electronics

Rackmount ATE Systems Battery Charging

See the SFA product brochure for very high current slew rate and low stored energy applications.

Applications

Common

Remote Sense Load-line loss compensation for models <= 100 V is 10% above full scale voltage total (5% per load-line), and models > 100 V is 4% above full scale voltage total (2% per load-line).

Parallel Operation Up to 5 units may be paralleled for additional cur-rent within the power supply single-unit specifica-tions, with exception of the DC output current set accuracy. Additional paralleled SG units will add 0.3% inaccuracy per unit. To parallel more than 5 units, contact factory.

Series Operation Up to 2 units (see Output Float Voltage)

Input

Nominal Voltage 3 phase, 3 wire + ground

208/220 VAC (operating range 187 - 242 VAC)380/400 VAC (operating range 342 - 440 VAC)440/480 VAC (operating range 396 - 528 VAC)* *Optional

Frequency 47 – 63Hz

Power Factor >0.9 typical at 208/220 VAC input>0.78 typical at 380/400 VAC input>0.69 typical at 440/480 VAC input

Protection ½ cycle ride-though on all three phases, 3 cycle ride through on single phase; missing phase shutdown

Output: Voltage and Current Ranges

3U 6U Ripple & Noise

Power5

kW10 kW

15 kW

20 kW

25 kW

30 kW

rms (20 Hz-

300 kHz)

p-p (20 Hz-

20 MHz)Voltage Current

40 125 250 375 500* 625* 750* 20 mV 75 mV

60 83 167 250 333 417 500 20 mV 75 mV

80 63 125 188 250 313 375 20 mV 100 mV

100 50 100 150 200 250 300 20 mV 100 mV

160 31 63 94 125 156 188 25 mV 150 mV

200 25 50 75 100 125 150 25 mV 175 mV

250 20 40 60 80 100 120 30 mV 200 mV

330 15 30 45 61 76 91 30 mV 200 mV

400 12 25 38 50 63 75 30 mV 300 mV

600 8 17 25 33 42 50 60 mV 350 mV

* By way of paralleling 5 kW, 10 kW & 15 kW supplies

Elgar Electronics Corp. • 9250 Brown Deer Road, San Diego, CA 92121. • 858.450.0085 • 858.458.0267 • [email protected] • www.Elgar.com

Product Specifications

Environmental

Operating Temperature 0 to 50º C

Storage Temperature -25º C to 65º C

Humidity Range Relative humidity up to 95% non-condensing, 0º C – 50º C

Altitude Operating full power available up to 5,000 ft. (~1,500 m), derate 10% of full power for every 1,000 feet higher; non-operating to 40,000 ft. (~12,000 m)

Cooling Front and side air inlet, rear exhaust.Units may be stacked without spacing.

Regulatory Certified to UL/CSA 61010 and IEC/EN 61010-1, CE Compliant, Semi-F47 Compliant

Physical

Dimensions Width: 19.00” (48.3 cm), Depth 25.0” (63.5 cm)Height: 5-15 kW units: 3U – 5.25” rack mount (13.34 cm) 20-30 kW units: 6U – 10.5” rack mount (26.67 cm)

Weight 3U < 80 lbs. (36 kg) 6U <160 lbs. (73 kg)

Shipping Weight See web site for more product & shipping weights.

Output

Ripple & Noise (Voltage Mode)

Ripple and noise, typical, measured at full load, nominal AC input. Noise measured with 6 ft. cable, 1µf at load.

Ripple (Current Mode) <+/- 0.04% of full scale rms current

DC Voltage Slew Rate 100 ms 5-95% of full scale typical(Contact factory for model specific slew rates)

DC Current Slew Rate 45A / ms typical

Line Regulation (±10% of nominal AC input, constant load)Voltage Mode: +/- 0.01% of full scaleCurrent Mode: +/- 0.05% of full scale

Load Regulation (no load to full load, nominal AC input)Voltage Mode: +/- 0.02% of full scaleCurrent Mode: +/- 0.1% of full scale

Load Transient Response

Recovers within 1ms to +/-0.75% of steadystate output for a 50% to 100% or 100% to 50% load change

Efficiency 87% typical at nominal line and max load

Stability ±0.05% of set point after 8 hrs. warm-up at fixed line, load and temperature

Temperature Coefficient 0.02%/ C of maximum output voltage rating for volt-age set point0.03%/ C of maximum output current rating for cur-rent set point

Output Float Voltage Negative terminal within +/- 150 V of chassis potential.

Programming & Read-back Specifications

Programming Read-Back / Monitoring

Accuracy Resolution Accuracy Resolution

Front panel Display

SGA: +/- (0.5%fs + 1 digit)SGI, Voltage: +/- 0.1% of full scaleSGI, Current: +/- 0.4% of full scale

SGA: 3.5 digitsSGI: 4.0 digits

SGA: +/- (0.5%fs + 1 digit)SGI, Voltage: +/- 0.1% of full scaleSGI, Current: +/- 0.4% of full scale

SGA: 3.5 digitsSGI: 4.0 digits Knob control & Display read-back

Remote Analog Interface

Voltage: +/-0.25% of full scale for 0-5 V range, +/-0.5% of full scale for 0-10 V rangeCurrent: 0.8% of full scale

NA +/-1.0% of full scale(0 - 10V) NA 25-pin D-sub connector (0~5 V or 0~10 V)

Remote Digital Interface

Voltage: +/- 0.1% of full scale, Current: +/- 0.4% of full scale

+/-0.002% of full scale

Voltage: +/- 0.15% of full scale, Current: +/- 0.4% of full scale

+/-0.002% of full scale

RS-232C (Standard on SGI), Optional IEEE-488.2 and Optional LXI Compliant 10/100 base-T Ethernet (see Options)

OVP +/- 1% of full scale +/-0.002% of full scale

Programming range: 5-110% Configured from front panel, remote analog or via optional digital inputs

User I/O Disconnect & Polarity-reversal relay control ( Only available with Ethernet Option ) Digital 10-pin Molex type connectorSee www.elgar.com/go/pinouts

Software IVI & CVI drivers available under SUPPORT at: www.Elgar.com

EEC032907

HD / EDData Sheet

HD Hysteresis DynamometersED Engine Dynamometers

www.magtrol.com

MAGTROL

HD Features• 16StandardModelswithMaximumTorquefrom

2.5oz·into500lb·in(18mN·mto56.5N·m)

• HysteresisBrakingSystem:providesprecisetorqueloadingindependentofshaftspeed

• MotorTesting:fromnoloadtolockedrotor

• StandardTorqueUnits:English,MetricandSI

• Accuracy:±0.25%to±0.5%(fullscale)

• AirFlowSensor:Forprotectionagainstoverheatingandoperatorerror

• BasePlates:availableinlongorshortversions

• CustomDynamometers:forspecialtorqueandspeedrequirements

• EasyCalibration

HD DescriptionHysteresisBrakeDynamometers(HDSeries)areversatileandidealfortestinginthelowtomediumpowerrange(maximum14kWintermittentduty).WithaHysteresisBrakingsystem,theDynamometersdonot requirespeed tocreate torque,andthereforecanprovideafullmotorrampfromfree-runtolockedrotor.Brakecoolingisprovidedbyconvection(noexternalsource),bycompressedairorbydedicatedblower,dependingonthemodel.AllMagtrolHysteresisDynamometershaveaccuracyratingsof±0.25%to±0.5%fullscale—dependingonsizeandsystemconfiguration.

Tobetterintegratedynamometersintosystems,Magtroloffers both long and short base plates. Theshorter baseplate facilitates easiermotormountingwhenusedwithT-slottablesand MagtrolAdjustable MotorFixtures,whereasthelongbaseplatesarebetter suited for tabletoptesting.

HD applicationsMagtrol motor test systems can be found in test labs, atinspectionstations,andonthemanufacturingfloorsofmostoftheworld’sleadingmanufacturers,usersandcertifiersofsmalltomediumsizedelectric,pneumaticandhydraulicmotors,as well as internal combustion engines. Magtrol suppliesmotortestsystemsforawidearrayofindustriesincluding:Appliance,Automotive,Aviation,Computer,HVAC,Lawnand Garden, Medical and Dental, Electric Motor, OfficeEquipmentandPowerTools.

eD DescriptionWith Magtrol’s Engine Dynamometers, high performance

motor testing is available to manufacturers andusers of small engines. Magtrol’sEngine Dynamometers have beendesignedtoaddressthesevere,highvibration conditions inherent ininternalcombustionenginetesting.

Magtrol’s Engine Dynamometersare highly accurate (± 0.25% of

full scale) and can be controlledeithermanuallyorviaaPCbasedController.Forasmallenginetest

stand, Magtrol offers a full line ofcontrollers,readoutsandsoftware.

AswithallMagtrolHysteresisDynamometers,engineloadingisprovidedbyMagtrol’sHysteresis

Brake,whichprovides:torqueindependentofspeed,including full load at 0 rpm; excellent repeatability;

frictionlesstorquewithnowearingparts(otherthanbearings);and long operating life with low maintenance. Magtrolprovides a NIST traceable certificate of calibration, andcalibrationbeamwitheachEngineDynamometer.

eD applicationsTheEngineDynamometersareideallysuitedforemissionstestingassetforthinCARBandEPACleanAirRegulations.TheDynamometerswilloffersuperiorperformanceon theproductionline,atincominginspectionorintheR&Dlab.

eD Features• MaximumTorque:from55lb·into250lb·in

(6.5N·mto28N·m)• HysteresisBrakingSystem• MotorTesting:fromnoloadtolockedrotor• StandardTorqueUnits:English,Metric&SIavailable• Accuracy:±0.25%(fullscale)• BlowerCooled:tomaximizeheatdissipation• AirFlowSensor:forprotectionagainstoverheating

andoperatorerror• SpeciallyReinforcedLoadCell:stainlesssteelpinat

contactpointpreventsprematurewearfromexcessvibration• LargerShaft:foradditionalstrength• GussetedPillowBlocks:foradditionalfrontandrear

support• EasyCalibration

Model HD-710Hysteresis Dynamometer

with long base plate

MAGTROL

HD / EDPrinciples and Selection

operating principles

AIR GAP

FIELD COIL

BALL BEARINGS

SHAFT

POLE STRUCTURE

HUB

ROTOR(Drag Cup)

Magtrol Hysteresis Dynamometers absorb power with auniqueHysteresisBrakingSystemwhichprovidesfrictionlesstorqueloadingindependentofshaftspeed. TheHysteresisBrakeprovidestorquebytheuseoftwobasiccomponents—areticulated pole structure and a specialty steel rotor/shaftassembly—fittedtogetherbutnotinphysicalcontact.Untilthepolestructureisenergized,thedragcupcanspinfreelyon its shaftbearings. Whenamagnetizing force from thefieldcoilisappliedtothepolestructure,theairgapbecomesafluxfieldandtherotorismagneticallyrestrained,providingabrakingactionbetweenthepolestructureandrotor.

complete pc controlMagtrol’sM-TEST5.0Software is a state-of-the-artmotortestingprogramforWindows®-baseddataacquisition. UsedwithaMagtrolProgrammableDynamometerController,MagtrolM-TEST5.0Softwareprovides the controlof anyMagtrolDynamometerandrunstestsequencesinamannerbestsuitedtotheoverallaccuracyandefficiencyoftheMagtrolMotorTestSystem.ThedatathatisgeneratedbyMagtrol’sMotorTestingSoftwarecanbestored,displayedandprintedintabularorgraphicformats,andcanbeeasilyimportedintoaspreadsheet.

Written inLabVIEW™,M-TEST5.0has theflexibility totestamajorityofmotortypesinavarietyofways.BecauseofLabVIEW’sversatility,obtainingdatafromothersources(e.g.thermocouples),controllingmotorpowerandprovidingaudio/visualindicatorsisrelativelyeasy.

Magtrol’sM-TEST5.0Softwareisidealforsimulatingloads,cyclingtheunitundertestandmotorramping.Becauseitiseasytogatherdataandduplicatetests,thesoftwareisidealforuseinengineeringlabs.Testscanbeprogrammedtorunontheirownandsavedforfutureuseallowingforvaluabletimesavingsinproductiontestingandincoming/outgoinginspection.

Dynamometer selectionMagtrol’sHysteresisDynamometerscoverawiderangeofTorque,SpeedandMechanicalPowerratings.ToselecttheappropriatesizeDynamometerforyourmotortestingneeds,youwillneed todetermine theMaximum Torque, Speed and PowerappliedtotheDynamometer.

Maximum Torque

The Magtrol HysteresisAbsorption Dynamometer willdevelopbrakingtorqueatanyspeedpoint,includinglowspeedandstall conditions (“0” rpm). It is important toconsideralltorquepointsthataretobetested,notonlyratedtorque,butalsolockedrotorandbreakdowntorque.Dynamometerselectionshouldinitiallybebasedonthemaximumtorquerequirement, subject to determining the maximum powerrequirements.

Maximum Speed

This rating is to be considered independent of torque andpower requirements, and is the maximum speed at whichtheDynamometercanbesafelyrununderfree-runorlightlyloadedconditions.Itisnottobeconsideredasthemaximumspeedatwhichfullbrakingtorquecanbeapplied.

Maximum Power Ratings

These ratings represent the maximum capability of theDynamometerBrakingSystemtoabsorbanddissipateheatgeneratedwhenapplyingabrakingloadtothemotorundertest. The power absorbed and the heat generated by theDynamometerisafunctionoftheTorque(T)appliedtothemotorundertest,andtheresultingSpeed(n)of themotor.Thisisexpressedinthesepower(P)formulas:

TheDynamometer’sabilitytodissipateheatisafunctionofhowlongaloadwillbeapplied.Forthisreason,themaximumpowerratingsgivenarebasedoncontinuousoperationunderload,aswellasamaximumof5minutesunderload.

To safely dissipate heat and avoid Dynamometer failure, the maximum power rating is the most important consideration in selecting a Dynamometer.

SI: P(watts)=T(N·m)×n(rpm)×(1.047×10-1)

English:P(watts)=T(lb·in)×n(rpm)×(1.183×10-2)

Metric: P(watts)=T(kg·cm)×n(rpm)×(1.027×10-2)

All of Magtrol’s controllers, readouts and software calculate horsepower as defined by 1 hp = 550 lb·ft / s. Using this definition:

hp=P(watts)/745.7

HD / ED

Magtrol offers three types of dynamometer brakes to absorb load: Hysteresis, Eddy Current and Magnetic Powder. Each type of Dynamometer has advantages and limitations and choosing the correct one will depend largely on the type of testing to be performed. With over 50 models to choose from, Magtrol Sales professionals are readily available to assist in selecting the proper Dynamometer to meet your testing needs.

MAGTROL

HD / EDRatings

* Requires air cooling provided by user. Regulator and filter package is provided as standard equipment on these units.

ModelTorque

MeasureUnit Code

MaximumTorqueRange

Drag TorqueDe-Energizedat 1000 rpm

NominalInput Inertia

Max. Power Ratings MaximumSpeed

BrakeCoolingMethod

5 minute continuouslb·ft·s² kg·m² W W rpm

HD-1066N 2.50 oz·in 0.008 oz·in

7.04 × 10-7 9.54 × 10-7 35 7 30,000 Convection7N 180.0 g·cm 0.57 g·cm

8N 18.00 mN·m 0.056 mN·m

HD-1006N 11.00 oz·in 0.09 oz·in

3.40 × 10-6 4.61 × 10-6 75 20 25,000 Convection7N 800 g·cm 6.5 g·cm

8N 80.0 mN·m 0.64 mN·m

HD-4006N 40.0 oz·in 0.25 oz·in

1.55 × 10-5 2.10 × 10-5 200 55 25,000 Convection7N 2.80 kg·cm 0.02 kg·cm

8N 280 mN·m 2 mN·m

HD-5006N 120.0 oz·in 0.5 oz·in

8.05 × 10-5 1.09 × 10-4 400 80 25,000 Convection7N 8.50 kg·cm 0.05 kg·cm

8N 850 mN·m 5 mN·m

HD-5106N 120.0 oz·in 0.5 oz·in

8.05 × 10-5 1.09 × 10-4 750 375 25,000

Compressed Air *

(7 CFM @ 1.75 PSI)

7N 8.50 kg·cm 0.05 kg·cm

8N 850 mN·m 5 mN·m

HD-5056N 240 oz·in 1.0 oz·in

1.61 × 10-4 2.18 × 10-4 800 160 25,000 Convection7N 17.00 kg·cm 0.1 kg·cm

8N 1700 mN·m 10 mN·m

HD-5156N 240 oz·in 1.0 oz·in

1.61 × 10-4 2.18 × 10-4 1,500 900 25,000

Compressed Air *

(10 CFM @ 4 PSI)

7N 17.00 kg·cm 0.1 kg·cm

8N 1700 mN·m 10 mN·m

HD-7006N 440 oz·in 2.0 oz·in

5.51 × 10-4 7.47 × 10-4 700 150 25,000 Convection7N 31.0 kg·cm 0.14 kg·cm

8N 3.10 N·m 0.013 N·m

HD-7106N 440 oz·in 2.0 oz·in

5.51 × 10-4 7.47 × 10-4 1,500 935 25,000Blower

(included)7N 31.0 kg·cm 0.14 kg·cm

8N 3.10 N·m 0.013 N·m

HD-7056N 55.0 lb·in 0.2 lb·in

1.10 × 10-3 1.49 × 10-3 1,400 300 25,000 Convection7N 62.0 kg·cm 0.24 kg·cm

8N 6.20 N·m 0.023 N·m

HD-7156N 55.0 lb·in 0.2 lb·in

1.10 × 10-3 1.49 × 10-3 3,400 3,000 25,000Blower

(included)7N 62.0 kg·cm 0.24 kg·cm

8N 6.20 N·m 0.023 N·m

HD-8006N 125.0 lb·in 0.8 lb·in

4.43 × 10-3 6.01 × 10-3 2,800 1,800 12,000

CompressedAir *

(7.5 CFM @ 7 PSI)

7N 140.0 kg·cm 1.0 kg·cm

8N 14.00 N·m 0.10 N·m

HD-8106N 125.0 lb·in 0.8 lb·in

4.43 × 10-3 6.01 × 10-3 3,500 3,000 12,000Blower

(included)7N 140.0 kg·cm 1.0 kg·cm

8N 14.00 N·m 0.10 N·m

HD-8056N 250 lb·in 1.2 lb·in

8.81 × 10-3 1.19 × 10-2 5,300 3,000 12,000

CompressedAir *

(15 CFM @ 7 PSI)

7N 280 kg·cm 1.5 kg·cm

8N 28.0 N·m 0.14 N·m

HD-8156N 250 lb·in 1.2 lb·in

8.81 × 10-3 1.19 × 10-2 7,000 6,000 12,000Blower

(included)7N 280 kg·cm 1.5 kg·cm

8N 28.0 N·m 0.14 N·m

HD-8256N 500 lb·in 3.5 lb·in

1.85 × 10-2 2.51 × 10-2 14,000 12,000 8,000Blower

(included)7N 565 kg·cm 4.0 kg·cm

8N 56.5 N·m 0.22 N·m

MAGTROL

HD / ED

ModelBL-001 BL-002

in mm in mmØ A 6 152 6 152B 11 279 11 279C 6 152 6 152D 8 203 15 381E 4 102 4 102F 8 203 12 305G 1 25 1 25

Weight 8.5 lb 3.9 kg 18 lb 8.1 kg

Model Voltage VA Style RatingBL-001 120 V 600 UL/CSA 6.3 A 250 V SB

BL-001A 240 V 500 IEC 3.15 A 250 V T

BL-002 120 V 1000 UL/CSA 15 A 250 V SB

BL-002A 240 V 1000 IEC 6.3 A 250 V T

Blower Dimensions

120 VAC 60 Hz

Ø A

E

C

B

DFG

Air Filter

Dyno. BrakeAir Outlet

On/OffSwitch

Allow approximately 6in to 8 in(152mm to 203mm) between rearof dynamometer base plate andblower for connection hardware.Requiredhardwareissuppliedwiththedynamometer.

BL-002 Blower has two fi l terelements.

Blower power anD Fuses

electrical power anD Fuses

Model Voltage VA Style RatingHD-1XX-XN 120 V 25 UL/CSA 300 mA 250 V SB

HD-1XX-XNA 240 V 25 IEC 125 mA 250 V T

HD-4XX-XN 120 V 25 UL/CSA 300 mA 250 V SB

HD-4XX-XNA 240 V 25 IEC 125 mA 250 V T

HD-5XX-XN 120 V 25 UL/CSA 300 mA 250 V SB

HD-5XX-XNA 240 V 25 IEC 125 mA 250 V T

HD-800-XN 120 V 25 UL/CSA 300 mA 250 V SB

HD-800-XNA 240 V 25 IEC 125 mA 250 V T

HD-810-XN 120 V 55 UL/CSA 800 mA 250 V SB

HD-810-XNA 240 V 55 IEC 315 mA 250 V T

HD-805-XN 120 V 55 UL/CSA 800 mA 250 V SB

HD-805-XNA 240 V 55 IEC 315 mA 250 V T

HD/ED-815-XN 120 V 100 UL/CSA 1.25 A 250 V SB

HD/ED-815-XNA 240 V 100 IEC 630 mA 250 V T

HD-825-XN 120 V N/A N/A N/A

HD-825-XNA 240 V N/A N/A N/A

• ModelsHD-710,HD-715,HD-810andED-715includetheBL-001blower.

• ModelsHD-815andED-815includetheBL-002blower.

• ModelHD-825usestwoBL-002blowersforcoolingitstwobrakesets.

Ratings HD / ED

* The maximum speed will depend on what type of keyway (if any) is used on the shaft. Unless specified, the dynamometer shaft will be made without a keyway.

TorqueMeasure

Unit Code

MaximumTorqueRange

Drag TorqueDe-Energizedat 1000 rpm

Nominal Input Inertia

Max. Power Ratings MaximumSpeed *

BrakeCoolingMethod

Model 5 minute continuouslb·ft·s² kg·m² hp W hp W rpm

ED-7156N 55.0 lb·in 0.3 lb·in

Blower (included)

7N 62.0 kg·cm 0.36 kg·cm 1.27 × 10-3 1.72 × 10-3 5 3400 4 3000 25,000

8N 6.20 N·m 0.035 N·m

ED-8156N 250 lb·in 1.2 lb·in

Blower (included)

7N 280 kg·cm 1.4 kg·cm 9.61 × 10-3 1.30 × 10-2 10 7000 8 6000 12,000

8N 28.0 N·m 0.14 N·m

5 MAGTROL

HD / EDDimensions

HD-100/400/500 series witH long Base plate

NOTE: Original dimensions are in English units. Dimensions converted to Metric units have been rounded and are for reference only.

E

A

H

J

ØN

MF

C

G

L

D

Q P

SHAFT END DETAIL (2:1)(FLAT)

ØB

Model units A Ø B C D E F G H J L* M* Ø N P Q Weight

HD-106in 0.50 0.1245/0.1247 3.5 17 9.38 10 0.5 6.3 8.5 15.5 8.5 0.37 0.015 0.375 12.0 lb

mm 12.7 3.162/3.167 89 432 238.3 254 13 159 216 394 216 9.4 0.38 9.53 5.4 kg

HD-100in 0.75 0.1870/0.1875 3.5 17 9.13 10 0.5 6.3 8.5 15.5 8.5 0.37 0.025 0.375 12.5 lb

mm 19.1 4.750/4.763 89 432 231.9 254 13 159 216 394 216 9.4 0.64 9.53 5.7 kg

HD-400in 0.67 0.2495/0.2497 3.5 17 9.13 10 0.5 6.3 8.5 15.5 8.5 0.37 0.03 0.438 15.0 lb

mm 17.0 6.337/6.342 89 432 231.9 254 13 159 216 394 216 9.4 0.76 11.13 6.8 kg

HD-500in 0.88 0.3745/0.3750 4.0 17 9.13 10 0.5 6.3 8.5 15.5 8.5 0.37 0.047 0.375 16.0 lb

mm 22.2 9.512/9.525 102 432 231.9 254 13 159 216 394 216 9.4 1.19 9.53 7.3 kg

HD-510in 0.88 0.3745/0.3750 4.0 17 9.13 10 0.5 6.3 8.5 15.5 8.5 0.37

N/A16.0 lb

mm 22.2 9.512/9.525 102 432 231.9 254 13 159 216 394 216 9.4 7.3 kg

HD-505in 0.88 0.3745/0.3750 4.0 20 9.64 10 0.5 6.3 8.5 18.5 8.5 0.37 0.05 0.375 18.0 lb

mm 22.2 9.512/9.525 102 508 244.9 254 13 159 216 470 216 9.4 1.27 9.53 8.1 kg

HD-515in 0.88 0.3745/0.3750 4.0 20 9.64 10 0.5 6.3 8.5 18.5 8.5 0.37

N/A18.0 lb

mm 22.2 9.512/9.525 102 508 244.9 254 13 159 216 470 216 9.4 8.1 kg

HD-100/400/500 series witH sHort Base plate

* These dimensions represent the distance between mounting holes. There are four (4) mounting holes on each base plate.

A

H

J

MF

C

G

L

D

ØN

E

Q P

SHAFT END DETAIL (2:1)(FLAT)

ØB

Model units A Ø B C D E F G H J L* M* Ø N P Q Weight

HD-106 in 0.50 0.1245/0.1247 3.5 7.0 0.33 11 0.5 6.3 8.5 6.0 9.84 0.35 0.015 0.375 7.5 lb

mm 12.7 3.162/3.167 89 177.8 8.4 279.4 13 159 216 152.4 250 9 0.38 9.53 3.4 kg

HD-100in 0.75 0.1870/0.1875 3.5 7.0 0.08 11 0.5 6.3 8.5 6.0 9.84 0.35 0.025 0.375 8.0 lb

mm 19.1 4.750/4.763 89 177.8 2.1 279.4 13 159 216 152.4 250 9 0.64 9.53 3.6 kg

HD-400in 0.67 0.2495/0.2497 3.5 7.0 0.08 11 0.5 6.3 8.5 6.0 9.84 0.35 0.03 0.438 11.0 lb

mm 17.0 6.337/6.342 89 177.8 2.1 279.4 13 159 216 152.4 250 9 0.76 11.13 5.0 kg

HD-500in 0.88 0.3745/0.3750 4.0 7.0 0.08 11 0.5 6.3 8.5 6.0 9.84 0.35 0.047 0.375 12.0 lb

mm 22.2 9.512/9.525 102 177.8 2.1 279.4 13 159 216 152.4 250 9 1.19 9.53 5.4 kg

HD-510in 0.88 0.3745/0.3750 4.0 8.0 0.13 11 0.5 6.3 8.5 7.0 9.84 0.35

N/A12.5 lb

mm 22.2 9.512/9.525 102 203.2 3.2 279.4 13 159 216 177.8 250 9 5.7 kg

HD-505in 0.88 0.3745/0.3750 4.0 9.5 0.10 11 0.5 6.3 8.5 8.5 9.84 0.35 0.05 0.375 13.0 lb

mm 22.2 9.512/9.525 102 241.3 2.6 279.4 13 159 216 215.9 250 9 1.27 9.53 5.9 kg

HD-515in 0.88 0.3745/0.3750 4.0 9.5 0.10 11 0.5 6.3 8.5 8.5 9.84 0.35

N/A13.0 lb

mm 22.2 9.512/9.525 102 241.3 2.6 279.4 13 159 216 215.9 250 9 5.9 kg

MAGTROL

HD / ED

* These dimensions represent the distance between mounting holes. There are four (4) mounting holes on each base plate.

E

A

H

J

MF

C

ØNG

LD

Q P

SHAFT END DETAIL (2:1)(FLAT)

ØB

Model units A Ø B C D E F G H J L* M* Ø N P Q Weight

HD-700in 1.25 0.4995/0.4997 5.875 24 12.75 11 0.625 9.5 10 22.5 9.5 0.375 0.06 0.63 39 lb

mm 31.8 12.687/12.692 149.2 609.6 323.9 279.4 15.9 241.3 254 571.5 241.3 9.5 1.6 15.9 17.63 kg

HD-710in 1.25 0.4995/0.4999 5.875 26 13.59 11 0.625 9.5 10 24.5 9.5 0.375

N/A45 lb

mm 31.8 12.687/12.697 149.2 660.4 345.2 279.4 15.9 241.3 254 622.3 241.3 9.5 20.30 kg

HD-705in 1.25 0.4995/0.4997 5.875 28 13.62 11 0.625 9.5 10 26.5 9.5 0.375 0.06 0.63 52 lb

mm 31.8 12.687/12.692 149.2 711.2 346.0 279.4 15.9 241.3 254 673.1 241.3 9.5 1.6 15.9 23.50 kg

HD-715in 1.25 0.4995/0.4999 5.875 30 14.29 11 0.625 9.5 10 28.5 9.5 0.375

N/A59 lb

mm 31.8 12.687/12.697 149.2 762.0 363.0 279.4 15.9 241.3 254 723.9 241.3 9.5 26.60 kg

HD-700 series witH long Base plate

HD-700 series witH sHort Base plate

E

A

H

J

M

F

C ØNG

LD

QP

SHAFT END DETAIL (2:1)(FLAT)

ØB

Model units A Ø B C D E F G H J L* M* Ø N P Q Weight

HD-700in 1.25 0.4995/0.4997 5.875 11.34 0.09 11 0.625 9.5 10 9.84 9.84 0.35 0.06 0.63 30 lb

mm 31.8 12.687/12.692 149.2 288.0 2.2 279.4 15.9 241.3 254 250.0 250 9 1.6 15.9 13.6 kg

HD-710in 1.25 0.4995/0.4999 5.875 12.50 0.09 11 0.625 9.5 10 11.00 9.84 0.35

N/A36 lb

mm 31.8 12.687/12.697 149.2 317.5 2.3 279.4 15.9 241.3 254 279.5 250 9 16.3 kg

HD-705in 1.25 0.4995/0.4997 5.875 14.45 0.07 11 0.625 9.5 10 12.95 9.84 0.35 0.06 0.63 43 lb

mm 31.8 12.687/12.692 149.2 367.0 1.8 279.4 15.9 241.3 254 329.0 250 9 1.6 15.9 19.5 kg

HD-715in 1.25 0.4995/0.4999 5.875 15.75 0.04 11 0.625 9.5 10 14.25 9.84 0.35

N/A50 lb

mm 31.8 12.687/12.697 149.2 400.0 1.1 279.4 15.9 241.3 254 362.0 250 9 22.7 kg

Dimensions

eD-series engine Dynamometers

Model units A Ø B C D E F G H L* M* Ø N P Q R Weight

ED-715in 1.72 0.7490/0.7495 6.87 16.00 18.13 11.00 1.00 10.50 14.50 9.50 0.37 0.64 1.00 0.187 75 lb

mm 43.7 19.025/19.037 174.5 406.4 460.5 279.4 25.4 266.7 368.3 241.3 9.4 16.35 25.4 4.83 34 kg

ED-815in 3.02 1.4995/1.5000 11.00 23.00 23.27 17.00 2.00 16.63 20.80 15.00 5/8-11

THD1.287 2.00 0.375 285 lb

mm 76.7 38.087/38.100 279.4 584.2 591.1 431.8 50.8 422.4 528.3 381.0 32.7 50.8 9.53 129.3 kg

C

B

A

H

MF

ØNG

LD

E

QP

ØB

R

SHAFT END DETAIL (2:1)(SQUARE KEY)

7 MAGTROL

HD / ED

Model units A Ø B C D E F G H J L* M* Ø N P Q R S T Weight

HD-825 in 2.83 1.4995/1.5000 11 38.5 38.93 17 2 16.6 14 36.5 15 0.54 1.287 2 0.376 2 1 400.0 lbmm 72 38.087/38.100 279 978 989 432 51 422 356 927 381 13.7 32.69 50.8 9.53 50.8 25.4 181.4 kg

EA

H

J

ØN

MF

C

G

LD

K

ØB

E

A

H

J

QP

ØB

RØN

MF

C

GT

L

D

SHAFT END DETAIL (2:1)(SQUARE KEY)S

HD-800 series witH long Base plate

HD-800 series witH sHort Base plate

Model units A Ø B C D E F G H J K L* M* Ø N Weight

HD-800 in 2.13 0.9995/1.0000 9 17.25 2.56 17 2 14.6 14 0.1 13.78 15.75 0.35 168.0 lbmm 54 25.387/25.400 229 438 65 432 51 371 356 2.5 350 400 9 76.2 kg

HD-810 in 2.09 0.9995/1.0000 9 18.00 2.59 17 2 14.6 14 0.1 14.06 15.75 0.35 164.0 lbmm 53 25.387/25.400 229 457 66 432 51 371 356 2.5 357 400 9 74.4 kg

HD-805 in 2.13 0.9995/1.0000 9 20.50 2.57 17 2 14.6 14 0.1 15.75 15.75 0.35 228.0 lbmm 54 25.387/25.400 229 520 65 432 51 371 356 2.5 400 400 9 103.4 kg

HD-815 in 2.12 0.9995/1.0000 9 23.00 2.59 17 2 14.6 14 0.2 19.09 15.75 0.35 236.0 lbmm 54 25.387/25.400 229 584 66 432 51 371 356 5.1 485 400 9 107.0 kg

EA

H

J

ØN

MF

C

G

LD

K

ØB

An HD-825 Dynamometer with long base plate is available if ordered with the accompanying dynamometer table (TAB 0825L). Contact Magtrol for details.

Dimensions

* These dimensions represent the distance between mounting holes. There are four (4) mounting holes on each base plate.

NOTE: For detailed dimension drawings of dynamometers with the T-slot base plate option, visit Magtrol’s Web site.

Model units A Ø B C D E F G H J K L* M* Ø N Weight

HD-800 in 2.13 0.9995/1.0000 9 38.5 23.81 17 2 14.6 14 21.4 36.5 15 0.54 237.0 lbmm 54 25.387/25.400 229 978 605 432 51 371 356 544 927 381 13.7 107.2 kg

HD-810 in 2.09 0.9995/1.0000 9 38.5 23.19 17 2 14.6 14 20.7 36.5 15 0.54 233.0 lbmm 53 25.387/25.400 229 978 589 432 51 371 356 526 927 381 13.7 105.3 kg

HD-805 in 2.13 0.9995/1.0000 9 38.5 20.57 17 2 14.6 14 18.2 36.5 15 0.54 287.0 lbmm 54 25.387/25.400 229 978 522 432 51 371 356 462 927 381 13.7 129.7 kg

HD-815 in 2.25 0.9995/1.0000 9 38.5 18.19 17 2 14.6 14 15.7 36.5 15 0.54 288.0 lbmm 57 25.387/25.400 229 978 462 432 51 371 356 399 927 381 13.7 130.1 kg

MAGTROL

HD / ED

Maximum Torque for Dynamometer

Maximum Kinetic Power Rating Curve for Continuous Duty: Area under curve equals the maximum speed and torque combinations for a continuous duty motor test.

Maximum Rated Speed for Dynamometer

Maximum Kinetic Power Rating Curve for Less Than Five Minutes: Area under curve equals the maximum speed and torque combinations for a motor test of less than five minutes.

TORQUE

SP

EE

D (

rpm

)

0

6000

12000

18000

24000

30000

36000

00

0.53.6

17.2

1.510.8

214.4

2.518

(oz·in)(mN·m)

Power Absorption Curves

HD-106

TORQUE

SP

EE

D (

rpm

)

0

6000

12000

18000

24000

30000

36000

00

0.53.6

17.2

1.510.8

214.4

2.518

(oz·in)(mN·m)

The power absorption curves represent the maximum power (heat) that the dynamometer can dissipate over time.

HD-100 HD-400

TORQUE

SP

EE

D (

rpm

)

0

5000

10000

15000

20000

25000

30000

00

2.216

4.432

6.648

8.864

1180

(oz·in)(mN·m)

TORQUE

SP

EE

D (

rpm

)

0

5000

10000

15000

20000

25000

30000

00

856

16112

24168

32224

40280

(oz·in)(mN·m)

HD-500 HD-510

TORQUE

SP

EE

D (

rpm

)

00

24170

48340

72510

96680

120850

(oz·in)(mN·m)

0

5000

10000

15000

20000

25000

30000

TORQUE

SP

EE

D (

rpm

)

0

5000

10000

15000

20000

25000

30000

00

24170

48340

72510

96680

120850

(oz·in)(mN·m)

HD-505 HD-515

TORQUE

SP

EE

D (

rpm

)

00

48340

96680

1441020

1921360

2401700

(oz·in)(mN·m)

0

5000

10000

15000

20000

25000

30000

TORQUE

SP

EE

D (

rpm

)

00

48340

96680

1441020

1921360

2401700

(oz·in)(mN·m)

0

5000

10000

15000

20000

25000

30000

0

5000

10000

15000

20000

25000

30000

MAGTROL

HD / ED

HD-700 HD-710

TORQUE

SP

EE

D (

rpm

)

(oz·in)(N·m)

0

500010000

15000

2000025000

30000

00

880.62

1761.24

2641.86

3522.48

4403.10

SP

EE

D (

rpm

)

0

500010000

15000

2000025000

30000

TORQUE

(oz·in)(N·m)

00

880.62

1761.24

2641.86

3522.48

4403.10

HD-705 HD-715 and ED-715

TORQUE

SP

EE

D (

rpm

)

(lb·in)(N·m)

0

5000

10000

15000

20000

25000

30000

00

111.24

222.48

333.72

444.96

556.20

TORQUES

PE

ED

(rp

m)

(lb·in)(N·m)

0

5000

10000

15000

20000

25000

30000

00

111.24

222.48

333.72

444.96

556.20

HD-800 HD-810

TORQUE

SP

EE

D (

rpm

)

0

3000

6000

9000

12000

15000

00

252.8

505.6

758.4

10011.2

12514.0

(lb·in)(N·m)

TORQUE

SP

EE

D (

rpm

)

0

3000

6000

9000

12000

15000

00

252.8

505.6

758.4

10011.2

12514.0

(lb·in)(N·m)

HD-805 HD-815 and ED-815

TORQUE

SP

EE

D (

rpm

)

0

3000

6000

9000

12000

15000

00

505.6

10011.3

15016.8

20022.4

25028

(lb·in)(N·m)

TORQUE

SP

EE

D (

rpm

)

0

3000

6000

9000

12000

15000

00

505.6

10011.3

15016.8

20022.4

25028

(lb·in)(N·m)

HD-825

TORQUE

SP

EE

D (

rpm

)

0

2000

4000

6000

8000

10000

00

10011.3

20022.6

30033.9

40045.2

50056.5

(lb·in)(N·m)

The power absorption curves represent the maximum power (heat) that the dynamometer can dissipate over time.

Power Absorption Curves

0 MAGTROL

HD / EDSystem Configurations

1 o---------- o---- o----------

HD / EDDYNAMOMETER

2 Pin Dynamometer Brake Cable PN88M070 (included with dynamometer)

14 Pin/14 Pin Instrument Cable PN88M007 (included with dynamometer)

DSP6001 CONTROLLER

PC GPIB or RS-232

M-TEST

Dynamometer with 6200 Controller

Dynamometer with DSP6001 Controller and M-TEST Software

1 o---------- o---- o----------

2 Pin Dynamometer Brake Cable PN88M070 (included with dynamometer)

6200 CONTROLLER

14 Pin/14 Pin Instrument Cable PN88M007 (included with dynamometer)

HD / EDDYNAMOMETER

1 o---------- o---- o----------

HD / EDDYNAMOMETER

2 Pin Dynamometer Brake Cable PN88M070 (included with dynamometer)

14 Pin/14 Pin Instrument Cable PN88M007 (included with dynamometer)

6510e POWER ANALYZER AC/DC

Input Power

DSP6001 CONTROLLER

PC

GPIB Card

M-TEST

open loop systemsMagtroloffersbothopenloopmanualtestsystemsandPC-basedclosedlooptestsystems.AtypicalopenloopsystemwillconsistofaDynamometerandaMagtrol6200Open-LoopController.AMagtrolSingleorThree-PhasePowerAnalyzer,whichallowsforthecapturingofvolts,amps,wattsandpowerfactor,canbeincludedasanoption.Anopenloopsystemisoftenusedforquickpass/failtestingontheproductionlineoratincominginspection.Magtrol’s6200Controllerprovidespass/failtestingasastandardfeature.

closeD loop systemsInaclosedloopmotor testsystem,data iscollectedonaPCusingMagtrol’sM-TESTSoftware,DSP6001ProgrammableDynamometerController,andrequisiteinterfacecardsandcables.Magtrol’sModel6200andDSP6001Controllerscomputeanddisplaymechanicalpower(inhorsepowerorwatts)inadditiontotorqueandspeed.ASingleorThreePhasePowerAnalyzer,a requiredcomponent ina test systemmeasuringmotorefficiency,canbe integrated into this systemaswellasMagtrol’sTemperatureTestingHardware.

Dynamometer with 6510e Power Analyzer, DSP6001 Controller and M-TEST Software

MAGTROL

HD / EDSystem Configurations

custom motor test systemHDSeriesHysteresisDynamometerscanbeincorporatedintoaCustomizedMotorTestSystem.ThesePCbased,turn-keysystemsarecustomdesignedandbuilttomeetspecificuserrequirements.

heavy-duty equipment rack

M-TEST Motor Testing Software

AMF Adjustable Motor Fixture

Dynamometer Table

HD Hysteresis Dynamometer

DSP6001 Dynamometer Controller

6530 Power Analyzer

keyboard drawer

side panel connectors allow for easy hook-up

space for rackmountedthird-party power supply and computer

LCD monitor

emergency stop button

HD / ED

Duetothecontinualdevelopmentofourproducts,wereservetherighttomodifyspecificationswithoutforewarning.

magtrol inc70 Gardenville ParkwayBuffalo, New York 14224 USAPhone: +1 716 668 5555Fax: +1 716 668 8705E-mail: [email protected]

magtrol saCentre technologique Montena1728 Rossens / Fribourg, SwitzerlandPhone: +41 (0)26 407 3000Fax: +41 (0)26 407 3001E-mail: [email protected]

Subsidiaries in:• Germany• France• Great Britain• ChinaWorldwide Network

of Sales Agents

www.magtrol.com

Ordering Information

HD

-US

06/

07

orDering inFormation

system options anD accessoriesCATEGORY DESCRIPTION MODEL / PART #

CONTROLLERSHigh-Speed Programmable Dynamometer Controller DSP6001Open Loop Dynamometer Controller 6200

POWER ANALYZERS

High-Speed Single-Phase Power Analyzer 6510eHigh-Speed Three-Phase Power Analyzer 6530

SOFTWAREM-TEST 5.0 Motor Testing Software SW-M-TEST5.0-WETemperature Testing Hardware HW-TTEST

POWERSUPPLIES

Closed Loop Speed Control/Power Supply 6100Power Amplifier – requiredforallHD-825dynamometers 5241

MISC.ELECTRONICS

Manually Controlled Switch Box 5500Direction Indicator 5600

DYNAMOMETERTABLES

Table (with grooved table top) for HD-100/400/500/700 series short base plate dynamometers and ED-715* TAB 1457S

Table (drilled and tapped) for HD-100/400/500/700 series long base plate dynamometers TAB 1457LTable for HD-800 series long base plate dynamometers and ED-815* (base of dynamometer also serves as the table top) TAB 0800L

Table for HD-825 long base plate dynamometers TAB 0825LADJUSTABLE

MOTORFIXTURES

Motor Fixture for HD-100/400/500 series short base plate dynamometers AMF-1Motor Fixture for HD-700 series short base plate dynamometers AMF-2Motor Fixture for HD-800 series dynamometers with T-slot base plate option AMF-3

CALIBRATION Calibration Beam Assemblies and Calibration Weights CB and WT Series

Dynamometer options

Encoder Options For Low Speed Testing

Forlowspeedmotors,suchasgearmotorswithmaximumspeedsoflessthan200rpm,Magtroloffersadditionalencoderoptionsthatallowforincreasedresolutionofthespeedsignal.

T-Slot Base Plate

ToaccommodateMagtrolAMF-3AdjustableMotorFixtures,agroovedbaseplatewith threeM12T-slots,onecenteredand two 250 mm apart, is available on all HD-800 seriesdynamometers.

custom Dynamometers

High Speed Testing

Forcertainmodels,MagtrolcanprovideDynamometerswhichcanoperateathigherthanratedspeeds.

Mechanical Modifications

Magtrolcanprovidecustomizedbaseplates,riserblocksandshaftmodifications.

* Mounting of ED Engine Dynamometers to dynamometer tables requires certain modifications. Contact Magtrol for details.

MODEL NUMBER: D – – N – 0

DYNAMOMETER TYPE• Hysteresis HD 100 – 825 • Engine ED 715 – 815

TORQUE UNITS• English (U.S.) 6N• Metric 7N• SI 8N

POWER OPERATION• 120 VAC (standard) (blank) • 240 VAC (option) A

BASE PLATE• long 0• short 1• long with T-slots (available on HD-800 series only) 2• ED dynamometers 0

SPEED ENCODER• 60 bit (standard) 00• 60 and 600 bit 30• 60 and 6000 bit 40

Catalogo RESUMEN II/2007 9/10/07 20:35 Pgina 1

Composicin

C M Y CM MY CY CMY K

RESUMEN II

Catalogo RESUMEN II/2007 9/10/07 20:35 Pgina 6

Composicin

C M Y CM MY CY CMY K

MULTIMETROS ANALOGICOS / MILIOHMETROS

06

CALIBRADORES / DECADAS

Características

SensibilidadTensión CATensión CCCorriente CACorriente CCResistenciaCapac./ ContinuidadComp. bateríasProtec fusibleProtec. gomaOtras

Rangos: 20m200m/2/20/200

2k/20kCon 4 pinzas paramayor precisiónde medidaAlarmas

Resoluc.: 0.01mFusible protecciónEquipo de bancoRed: 220V/50Hz

CE

Rangos:200m/2/20

200/2kNo

Con 4 pinzas paramayor precisión

NoResolución: 0.1mCarcasa compacta

NoRed: 220V/50Hz

CE

HIBOK 7032

10k /V200mV/600V200mV/600V

2/20/200mA/10A2/20/200mA/10A200/20M

Si/SiSi, 1.5V y 9V

SiSi

También digitalCAT. III 600V

HIBOK 64

20k /V10V/50/500V100mV/500V

No50uA /25mA/10A

2k/20MNo/SiNoSiSiNo

CAT. III 600V

RVX 7001

2k /V10V/50V/500V2.5V/10V/500V

No500μA/10/250mA

5k/500kNo/No

Si, 1.5V y 9VNoSi

BlisterCAT. II 300V

HIBOK 201 Milióhmetro

HIBOK 2002 Milióhmetro

Características

TipoRangos

Rango mínimoRango máximoPrecisiónCarcasaTamañoOtras

Década de inductanciasde Laboratorio16 rangos

-----10μH

111.1mH±(5%)

Material ABS106x117x33 mm

CE

Década de Capacidadesde Laboratorio20 rangos

-----100pF

11.111μF±(5%) + 50pFMaterial ABS

147x117x33 mmCE

Década de Resistenciasde Laboratorio28 rangos

-----1

11.111.110±(1%) + 0,3Material ABS

147x117x33 mmCE

Tensión/ CorrienteGenera y mide:0-20mA/0-24mAy 0 ± 200mV CC.10MA-0,1mV

-----±(0,25) + 1 d.Material ABS185x78x38mm

CE

LBOX 405CBOX 406RBOX 408CC 421 Calibrador

Features

• Type "K" Thermocouple Input • Switchable Resolution 0.1o/ 1o • With oC & oF switching • Max / MIN Function • Data Hold Function • Room Temperature Compensated • T1 & T2 dual points display • T1 - T2 differential measurement • Flip-up stand • Backlight LCD display

Specification Measuring range -50 °C - +1350°C, -58°F - 1999°F Sensor K Type Thermocouple Input Single Channel (TES-1311) / Dual Channel (TES-1312) Resolution -50 °C - +199.9°C: 0.1°C, -50°F – 199.9°F: 0.1°F, others 1°C / 1°F

Accuracy

TES-1311: -50 °C - +1350°C: ±(0.1%rdg + 1°C) -50°F - 1999°F: ±(0.1%rdg + 1°F) TES-1312: -50 °C - +1000°C: ±(0.3%rdg + 1°C) -50°F - 1832°F: ±(0.3%rdg + 2°F) 1000°C - +1300°C: ±(0.5%rdg + 1°C) 1832°F - 1999°F: ±(0.5%rdg + 2°F)

Temperature Coefficient

Less that 0.1 times the applicable accuracy specification per oC (oF)

Input Protection 60V DC or 24Vrms AC max. Sampling Rate 2.5 times/sec Power Source 6 pcs AAA battery Operating 0°C - 40°C < 70% R.H. Storage -10°C - 60°C < 80% R.H. Dimensions / weight 135 x 72 x 31 mm / 235g

Ther

mom

eter

s

TES-

1311

/ 13

12

GLOBAL FOCUS Kft. 1119 Budapest, Etele út 59-61. 1 em. 123. Tel: (1) 481-1233, 481-1231, 481-1161, 481-1162 Mobil: 30 555-6454, 30 555-6453, 30 525-1272 Fax: (1) 203-4355 E-mail: [email protected]

CONIMED S.A. Ingenieria de Mediciones

Modelos TI01 /02 y TV01 /02

Transformadores de medida de precisión para uso de laboratorio

Aplicaciones

• Mediciones de tensión o corriente donde

se requieran errores reducidos

• Mesas de contraste de medidores

• Ensayos de vacío y cortocircuito de

transformadores de distribución y

potencia

• Determinación de curvas de

magnetización

Características

• Se fabrican con rangos de tensión o

corriente según necesidad del usuario

• Exactitudes standard 0,1 y 0,2 %

• Opción exactitud hasta 0,005 %

• Presentación tipo laboratorio

Transformadores de medida de intensidad de corriente modelos TI01 y TI02 Son transformadores que se contruyen con rangos de corriente de acuerdo a necesidades del usuario. En general tienen un primario con varios alcances entre 5 y 250 A y en los de barra pasante se llega hasta 1500 A. La corriente secundaria nominal puede ser 1 ó 5 A y la prestación usual es entre 5 y 15 VA.

Transformadores de medida de tensión modelos TV01 y TV02 Al igual que los de corriente, son transformadores para uso en el laboratorio de ensayos. El modelo TV01 se encuadra en la clase de exactitud 0,1 y el TV02 en la clase 0,2. Las tensión secundarias usuales son 110 V - 110 / √3 - 100 V La prestación usual es entre 5 y 20 VA Tanto los transformadores de medida de corriente como los de tensión pueden proveerse con certificado de calibración del INTI.

CONIMED S.A. Ingeniería de Mediciones

Cantilo 1620 - (1676) Santos Lugares - Pcia. de Buenos Aires

Tel: ++54 11 4757 0383 - Fax: ++54 11 4859 6200

E-Mail: sales @ conimed.com - Website: www . conimed . com

El fabricante se reserva el derecho de modificar las especificaciones sin previo aviso -- 4/99

WB/PB 115Data Sheet

WB/PB 115 Series Eddy-Currentand Powder Dynamometers

www.magtrol.com

MAGTROL

Features• 4ModelswithMaximumTorquefrom50N·mto 200N·m(36lb·ftto147lb·ft)

• BrakingPower:5kWto30kW

• StableBrakingTorque,withoutShock

• LowMomentofInertia

• LowResidualTorque

• OperationinEitherRotationalDirection

• BrakingTorqueMeasurementIncluded

• HighRotationalSpeed

• RatedTorqueAvailableFromZeroSpeed(PowderDynamometers)

• IntegratedOpticalSpeedSensor

DescriptionEddy-currentBrakeDynamometers(WBseries)areidealforapplicationsrequiringhighspeedsandalsowhenoperatinginthemiddletohighpowerrange.Eddy-CurrentBrakesprovideincreasingtorqueasthespeedincreases,reachingpeaktorqueatratedspeed.Thedynamometershavelowinertiaasaresultofsmallrotordiameter.Brakecoolingisprovidedbyawatercirculationsystem,whichpassesinsidethestatortodissipateheatgeneratedbythebrakingpower.ThewatercoolingintheWBprovideshighcontinuouspowerratings(max.30kW).

Powder Brake Dynamometers (PBseries)areidealforapplicationsoperatingin the low to middle speed range orwhenoperating in themiddle tohightorque range.PowderBrakesprovidefulltorqueatzerospeedandarewater-cooled,allowingforpowerratingsupto10kW.BothWBandPBDynamometershaveaccuracyratingsof±0.3%to±0.5%fullscale,dependingonsizeandsystemconfiguration.

applicationsMountedontestbenches,WB/PB115SeriesDynamometersallowperformanceandreliabilitytestingondrivingelementssuchaselectricmotors,combustionengines,hand-helddrills,servomotors,fans,gearedmotors,reductiongears,pneumaticequipment,hydraulictransmissionsystems,startermotors,gasturbinesandturbocompressors.

Motor testing systeMsMagtrol’sM-TEST5.0Softwareisastate-of-the-artmotortestingprogramforWindows®-baseddataacquisition.Usedwith a Magtrol DSP6001 Programmable DynamometerController,MagtrolM-TEST5.0SoftwareprovidesthecontrolofanyMagtrolEddy-CurrentorPowderBrakeDynamometerandrunstestsequencesinamannerbestsuitedtotheoverall

accuracyandefficiencyoftheMagtrolMotorTestSystem. Thedata that isgeneratedbyMagtrol’sMotorTestingSoftwarecanbestored,displayedandprinted in tabularorgraphic formats,and can be easily imported into aspreadsheet.

WritteninLabVIEW™,M-TEST5.0has the flexibility to test a majorityof motor types in a variety of ways.Because of LabVIEW’s versatility,

obtaining data from other sources (e.g. thermocouples),controllingmotorpowerandprovidingaudio/visualindicatorsisrelativelyeasy.

Magtrol’sM-TEST5.0Softwareisidealforsimulatingloads,cyclingtheunitundertestandmotorramping.Becauseitiseasytogatherdataandduplicatetests,thesoftwareisidealforuseinengineeringlabs.Testscanbeprogrammedtorunontheirownandsavedforfutureuseallowingforvaluabletime savings in production testing and incoming/outgoinginspection.

Model 2 WB 115Eddy-Current Dynamometer

Magtrol offers three types of dynamometer brakes to absorb load: Hysteresis, Eddy- current and Magnetic Powder. Each type of Dynamometer has advantages and limitations and choosing the correct one will depend largely on the type of testing to be performed. With over 50 models to choose from, Magtrol Sales professionals are readily available to assist in selecting the proper Dynamometer to meet your testing needs.

MAGTROL

System Configurations

single DynaMoMeter conFigurationsTheDynamometerscanbecomplementedbyvariouselectronicmodulessuchastheDES311PowerSupply,TSC401Torque/SpeedConditionerandDSP6001HighSpeedProgrammableDynamometerController.

WB/PB 115

tanDeM conFigurationMagtroloffersEddy-CurrentandPowderDynamometersmountedintandem.Intandem,theuniquefeaturesofeachtypeofdynamometerbrakeareutilized,allowingtheunitundertesttobeappliedwithnominalbrakingtorquefromzerospeedtomaximumrotation.TheTandemDynamometersareavailableonanumberofWB/PBcombinations.

MagtrolalsooffersIn-LineTorqueTransducers,whichemployauniquenon-contactdifferentialtransformertorquemeasuringtechnologyprovidingextremelyaccuratetorqueandspeedmeasurementwithsuperiorelectricalnoiseimmunity.Foradynamic,high-precisionsystem,thetorquetransducercanbemountedinlinebetweentheunitundertestandthedynamometer.

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY

TM TorqueTransducer

GPIBor

RS-232

PC

M-TEST

DSP6001 Dynamometer Controller

Excitation

Torque

TSC 401Torque-SpeedConditioner

DES Power Supply

Speed

Eddy-Current (WB)OR Powder Brake (PB)Dynamometer

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY GPIB

orRS-232

PC

M-TEST

Excitation

Torque

TSC 401Torque-SpeedConditioner

DES Power Supply

Speed

Eddy-Current (WB)OR Powder Brake (PB)Dynamometer

DSP6001 Dynamometer Controller

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY GPIB

orRS-232

PC

M-TEST

Clutch(EK)

DSP6001Dynamometer

Controller

Transformer

Powder BrakeDynamometer (PB)

Excitation

Torque

DES Power Supply

TSC 401Torque/SpeedConditioner

Eddy-Current BrakeDynamometer (WB)

Excitation

Torque

TSC 401Torque-SpeedConditioner

DES Power Supply

Speed

MAGTROL

Specifications

WB DynaMoMeter ratings

TheWBEddy-CurrentDynamometersdeveloptheirfullpowerathighrotationspeeds.The115Seriesisparticularlyintended

* Voltage at 20 °C is 30 volts.

formotorswhichrotateathighspeeds,upto22,000rpm.Thebrakingtorquedependsontherotationspeed.

eDDy-current DynaMoMeter operating principles

WB torque–speeD–poWer curvesThediagrambelowshowsthecharacteristiccurvesforthe115SeriesEddy-CurrentDynamometers.

100 1000 10,000 100,000

0.1

1

100

0.1

1

1002865 rpm

10 10

18,000 rpm

Spe

ed li

mit

for

WB

2 WB 115 (T

ORQUE)

1 WB 115 (T

ORQUE)

Rotation Speed (rpm)

Torq

ue

(N·m

)

Po

wer

(kW

)

2 W

B 11

5 (P

OW

ER)

1 W

B 11

5 (P

OW

ER)

Optical Speed Sensor

Each115SeriesWBDynamometerhasanopticalspeedsensorwitha60-bitpulsewheeldeliveredasstandard.

Cooling Water Consumption

ForallWBmodels: ≈30l/kWhat∆t=30°C (Metric) ≈8gal/kWhat∆t=86°F (US)

ModelRated Torque Drag Torque

De-energized Nominal Input Inertia Rated Power

Rated Speed

Max. SpeedExcitation Current*standard

versionhigh-speed version (HS)

N·m lb·ft N·m lb·in kg·m² lb·ft·s² kW rpm rpm rpm A

1 WB 115 50 36.8 0.5 4.43 1.27 × 10-2 9.36 × 10-3 15 2865 18,000 22,000 2.5

2 WB 115 100 73.7 1.0 8.85 2.57 × 10-2 1.89 × 10-2 30 2865 18,000 22,000 5

WB 115

MAGTROL

pB DynaMoMeter ratings

Specifications

* Voltage at 20 °C is 30 volts.

The PB Powder Dynamometers contain, as their namesuggests,amagneticpowder.Theelectricalcurrentpassingthroughthecoilgeneratesamagneticfield,whichchangesthepropertyofthepowder,thusproducingasmoothbraking

100

1000

10

1

1

10

0.1

0.011 10 100 1000

3000 rpm480 rpm

10,000

Spe

ed L

imit

for

PB

Rotation Speed (rpm)

Torq

ue

(N·m

)

Po

wer

(kW

)

2 PB 1

15 (P

OWER)

1 PB 1

15 (P

OWER)

2 PB 115 (TORQUE)

1 PB 115 (TORQUE)

torquethroughfrictionbetweenrotorandstator.ThePowderDynamometers (PB) produce their rated torque at zerospeed.Theelementtobetestedcanbeloadedatstandstilltodeterminethestartingtorque.

poWDer DynaMoMeter operating principles

pB torque–speeD–poWer curvesThediagrambelowshowsthecharacteristiccurvesforthe115SeriesPowderDynamometers.

Optical Speed Sensor

Each115SeriesPBDynamometerhasanopticalspeedsensorwitha60-bitpulsewheeldeliveredasstandard. Forbetterspeedresolutioninlowspeedapplications,Magtroloffersa600-bitor6000-bitspeedpickup(encoder)asanoption.

Cooling Water Consumption

ForallPBmodels: ≈30l/kWhat∆t=30°C (Metric) ≈8gal/kWhat∆t=86°F (US)

ModelRated Torque Drag Torque

De-energized Nominal Input Inertia Rated Power

Rated Speed

Max. Speed

Excitation Current*

N·m lb·ft N·m lb·in kg·m² lb·ft·s² kW rpm rpm A

1 PB 115 100 73.7 2 17.7 1.24 × 10-2 9.14 × 10-3 5 480 3000 2.5

2 PB 115 200 147.5 4 35.4 2.50 × 10-2 1.84 × 10-2 10 480 3000 5

PB 115

5 MAGTROL

T (removable calibration arm)

500 mm (for mkp)X

510 mm (for N·m)*

F

E

M

ØU

N

P

S

R

YQ

C

B

A

H

J

GDD

Z

Center holeDIN 332-D M8

Cooling water connection Ø 15 mm (≈0.59 in)Reference surface

Tapping for calibration arm

INLETTORQUEEXCITATION SPEED

ØK

L

ØD

SS

W

V

* Use outergroove toachievecalibration in N·mwhen usingweight in kg

Specifications

single DynaMoMeter DiMensions

NOTE:Original dimensions are in Metric units. Dimensions converted to English units have been rounded up to 2 decimal places.

Model units A B C D E F G H J K L M N P

1 WB 115 / 1 PB 115mm 390 280 166 Ø 32h6 -40 54 360 430 470 Ø 11 20 40 200 280

in 15.35 11.02 6.54 Ø 1.25981.2593 -1.57 2.13 14.17 16.93 18.50 Ø 0.43 0.79 1.57 7.87 11.02

2 WB 115 / 2 PB 115mm 500 390 276 Ø 32h6 15 54 360 430 470 Ø 11 20 40 200 280

in 19.69 15.35 10.87 Ø 1.25981.2593 0.59 2.13 14.17 16.93 18.50 Ø 0.43 0.79 1.57 7.87 11.02

Model units Q R S T U V W X Y Z DD SS Weight

1 WB 115 / 1 PB 115mm 75 200 ±0.1 325 1038 Ø 250 10h9 38 125 30 197 55 80 80 kg

in 2.95 7.8787.870 12.80 40.87 Ø 9.84 0.3937

0.3932 1.50 4.92 1.18 7.76 2.17 3.15 176.37 lb

2 WB 115 / 2 PB 115mm 75 200 ±0.1 325 1038 Ø 250 10h9 38 125 30 235 55 80 130 kg

in 2.95 7.8787.870 12.80 40.87 Ø 9.84 0.3937

0.3932 1.50 4.92 1.18 9.25 2.17 3.15 286.60 lb

WB/PB 115

MAGTROL

tanDeM DynaMoMeter ratings

Tandem Specifications

* Voltage at 20 °C is 30 volts.

BecausethecharacteristicsoftheWBandPBdynamometersarecomplementary,Magtrol isable tooffer themmountedin a tandem setup. Each dynamometer (WB and PB) canautonomouslyoperateaccording to itsowncharacteristics.

An electromagnetic clutch is needed for this applicationwhichautomaticallyswitchesoffatthemaximumspeedofthePBPowderDynamometerandautomaticallyswitchesonatzerospeed.

tanDeM operating principles

tanDeM torque–speeD–poWer curvesThediagrambelowshowsthecharacteristiccurvesforthe115SeriesTandemDynamometers.

Sp

ee

d L

imit

for

Tan

de

m 1

15

Rotation Speed (rpm)

Torq

ue

(N·m

)

Po

wer

(kW

)

2 WB 115 + EK + 2 PB 115 (TORQUE)

2 WB 115 + EK + 1 PB 115 (TORQUE)

2 WB 1

15 +

EK +

2 P

B 115

(POW

ER)

2 WB 1

15 +

EK +

1 P

B 115

(POW

ER)

100

1000

10

10

100

1000

10

1

10 1000100 10,000

15,000 rpm480 rpm 2865 rpm

100,000

Optical Speed Sensor

Each115SeriesTandemDynamometerhasanopticalspeedsensorwitha60-bitpulsewheeldeliveredasstandard.

Cooling Water Consumption

ForallTandemmodels: ≈30l/kWhat∆t=30°C (Metric) ≈8gal/kWhat∆t=86°F (US)

ModelRated Torque Drag Torque

De-energized Nominal Input Inertia Rated Power

Rated Speed

Max. Speed

Excitation Current*

N·m lb·ft N·m lb·ft kg·m² lb·ft·s² kW rpm rpm A

2 WB 115 + EK + 1 PB 115 100 73.7 3 26.5 4.18 × 10-2 3.08 × 10-2 30 2865 15,000 5

2 WB 115 + EK + 2 PB 115 200 147.5 5 44.2 5.44 × 10-2 4.01 × 10-2 30 2865 15,000 5

WB/PB 115

MAGTROL

tanDeM DiMensions

Tandem Specifications

NOTE:Original dimensions are in Metric units. Dimensions converted to English units have been rounded up to 2 decimal places.

J

HL

CC GG EE ØKGDD

Y

P

NM

Q

R

S

T (removable calibration arm)

WV

BBAA

PB 115

A

WB 115

FØD

E

I n l e t I n l e t

Cooling water connection Ø 15 mm (≈0.59 in)

500 mm (for mkp)X

510 mm (for N·m)*

DRIVE SIDEElectromagnetic tooth clutch (EK)

* Use outergroove toachievecalibration in N·m whenusing weightin kg

Model units A D E F G H J K L M N P Q R

2 WB 115 + EK + 1 PB 115mm 500 Ø 32h6 4 54 388 685 915 Ø 13 115 35 250 310 135 260 ±0.2

in 19.69 Ø 1.25981.2593 0.16 2.13 15.28 26.97 36.02 Ø 0.51 4.53 1.38 9.84 12.20 5.31 10.244

10.228

2 WB 115 + EK + 2 PB 115mm 500 Ø 32h6 4 54 388 795 1025 Ø 13 115 35 250 310 135 260 ±0.2

in 19.69 Ø 1.25981.2593 0.16 2.13 15.28 31.30 40.35 Ø 0.51 4.53 1.38 9.84 12.20 5.31 10.244

10.228

Model units S T V W X Y AA BB CC DD EE GG Weight

2 WB 115 + EK + 1 PB 115mm 385 1038 10 38 125 50 390 15 127 60 160 ±0.1 280 214 kg

in 15.15 40.87 0.39 1.50 4.92 1.97 15.35 0.59 5.00 2.36 6.3036.295 11.02 471.79 lb

2 WB 115 + EK + 2 PB 115mm 385 1038 10 38 125 50 500 15 127 60 160 ±0.1 390 264 kg

in 15.15 40.87 0.39 1.50 4.92 1.97 19.69 0.59 5.00 2.36 6.3036.295 15.35 582.02 lb

WB/PB 115

WB/PB 115

Due to the continual development of our products, we reserve the right to modify specifications without forewarning.

Magtrol inc70 Gardenville ParkwayBuffalo, New York 14224 USAPhone: +1 716 668 5555Fax: +1 716 668 8705E-mail: [email protected]

Magtrol saCentre technologique Montena1728 Rossens / Fribourg, SwitzerlandPhone: +41 (0)26 407 3000Fax: +41 (0)26 407 3001E-mail: [email protected]

Subsidiaries in:• Germany• France• Great Britain• ChinaWorldwide Network

of Sales Agents

www.magtrol.com

Ordering Information

WB

PB

115-

US

11/

06

DynaMoMeter MoDels

systeM options anD accessories

DynaMoMeter optionsIndustrial Version (IS)

SingleWBandPBDynamometersarealsoavailable inanindustrialversionwhichincludesbearingsupports,butdoesnotprovideabaseplate,ortorqueandspeedmeasurement.

Vertical Mounting (V)

Vertical Mounting is available on the Eddy-Current (WB)Dynamometer only. The vertical version has an adaptedbearingfittinganditsmaximumspeedislimited.

Speed Pickup (DG)

Allmodels, including tandems,areequippedwitha60-bitoptical speed sensor. On PB Dynamometers, a 600-bit or6000-bitspeedpickup(encoder)isavailableasanoptionforlowspeedapplications.

Mechanical Rotor Blocking Device (MB)

Amechanicalrotorblockingdevice,whichallowslockedrotortesting,isavailablefortheWBDynamometer.

Example: 1 pB 115 - Dg - 600

Dynamometer Model

orDering inForMationIf one of the listed options is desired, please follow thedynamometermodel(seetableabove)withadashandthentheappropriatesuffix(asnotedinparenthesis).Forexample,aModel1PB115PowderDynamometerwithanoptional600-bitspeedpickupisa1PB115-DG-600.

Option

DESCRIPTION MODEL / PART #

EL

EC

TR

ON

ICS High Speed Programmable Dynamometer Controller DSP6001

Torque-Speed Conditioner (includes necessary cables) TSC 401/121

Power Supply (includes necessary cables) DES 311/121

High Speed Single-Phase Power Analyzer 6510e

High Speed Three-Phase Power Analyzer 6530

SO

FT-

WA

RE M-TEST 5.0 Motor Testing Software SW-M-TEST5.0-WE

Temperature Testing Hardware HW-TTEST

MIS

C

Dynamometer Table (with grooved table top) 005034

Transformer (24 VDC) for electromagnetic clutch of tandem dynamometers 234-311-920-011

Couplings, Thermostatic Sluice, Pressure Sensitive Switch On Request

Water Cooling System for Brake On Request

Calibration Weights On Request

Eddy-Current Powder Tandem1 WB 115 1 PB 115 2 WB 115 + EK + 1 PB 1152 WB 115 2 PB 115 2 WB 115 + EK + 2 PB 115

WB/PB 15Data Sheet

WB/PB 15 Series Eddy-Currentand Powder Dynamometers

www.magtrol.com

MAGTROL

Features• 7ModelswithMaximumTorquefrom140N·mto 1200N·m(103lb·ftto885lb·ft)

• BrakingPower:12kWto140kW

• StableBrakingTorque,withoutShock

• LowMomentofInertia

• LowResidualTorque

• OperationinEitherRotationalDirection

• BrakingTorqueMeasurementIncluded

• HighRotationalSpeed

• RatedTorqueAvailableFromZeroSpeed(PowderDynamometers)

• IntegratedOpticalSpeedSensor

DescriptionEddy-CurrentBrakeDynamometers(WBseries)areidealforapplicationsrequiringhighspeedsandalsowhenoperatinginthemiddletohighpowerrange.Eddy-CurrentBrakesprovideincreasingtorqueasthespeedincreases,reachingpeaktorqueatratedspeed.Thedynamometershavelowinertiaasaresultofsmallrotordiameter.Brakecoolingisprovidedbyawatercirculationsystem,whichpassesinsidethestatortodissipateheatgeneratedbythebrakingpower.ThewatercoolingintheWBprovideshighcontinuouspowerratings(max.140kW).

Powder Brake Dynamometers (PBseries)areidealforapplicationsoperatingin the low to middle speed range orwhenoperating in themiddle tohightorque range.PowderBrakesprovidefulltorqueatzerospeedandarewater-cooled,allowingforpowerratingsupto48kW.BothWBandPBDynamometershaveaccuracyratingsof±0.3%to±0.5%fullscale,dependingonsizeandsystemconfiguration.

applicationsMountedontestbenches,WB/PB15SeriesDynamometersallowperformanceandreliabilitytestingondrivingelementssuch as electric motors, combustion engines, servomotors,geared motors, reduction gears, pneumatic equipment,hydraulictransmissionsystems,startermotors,electromagneticclutches,gasturbinesandturbocompressors.

Motor testing systeMsMagtrol’sM-TEST5.0Softwareisastate-of-the-artmotortestingprogramforWindows®-baseddataacquisition.Usedwith a Magtrol DSP6001 Programmable DynamometerController,MagtrolM-TEST5.0SoftwareprovidesthecontrolofanyMagtrolEddy-CurrentorPowderBrakeDynamometerandrunstestsequencesinamannerbestsuitedtotheoverall

accuracyandefficiencyoftheMagtrolMotorTestSystem. Thedata that isgeneratedbyMagtrol’sMotorTestingSoftwarecanbestored,displayedandprinted in tabularorgraphic formats,and can be easily imported into aspreadsheet.

WritteninLabVIEW™,M-TEST5.0has the flexibility to test a majorityof motor types in a variety of ways.Because of LabVIEW’s versatility,

obtaining data from other sources (e.g. thermocouples),controllingmotorpowerandprovidingaudio/visualindicatorsisrelativelyeasy.

Magtrol’sM-TEST5.0Softwareisidealforsimulatingloads,cyclingtheunitundertestandmotorramping.Becauseitiseasytogatherdataandduplicatetests,thesoftwareisidealforuseinengineeringlabs.Testscanbeprogrammedtorunontheirownandsavedforfutureuseallowingforvaluabletime savings in production testing and incoming/outgoinginspection.

Model 4 WB 15Eddy-Current Dynamometer

Magtrol offers three types of dynamometer brakes to absorb load: Hysteresis, Eddy- Current and Magnetic Powder. Each type of Dynamometer has advantages and limitations and choosing the correct one will depend largely on the type of testing to be performed. With over 50 models to choose from, Magtrol Sales professionals are readily available to assist in selecting the proper Dynamometer to meet your testing needs.

MAGTROL

System Configurations

single DynaMoMeter conFigurationsTheDynamometerscanbecomplementedbyvariouselectronicmodulessuchastheDES311PowerSupply,TSC401Torque/SpeedConditionerandDSP6001HighSpeedProgrammableDynamometerController.

WB/PB 15

tanDeM conFigurationMagtroloffersEddy-CurrentandPowderDynamometersmountedintandem.Intandem,theuniquefeaturesofeachtypeofdynamometerbrakeareutilized,allowingtheunitundertesttobeappliedwithnominalbrakingtorquefromzerospeedtomaximumrotation.TheTandemDynamometersareavailableonanumberofWB/PBcombinations.

MagtrolalsooffersIn-LineTorqueTransducers,whichemployauniquenon-contactdifferentialtransformertorquemeasuringtechnologyprovidingextremelyaccuratetorqueandspeedmeasurementwithsuperiorelectricalnoiseimmunity.Foradynamic,high-precisionsystem,thetorquetransducercanbemountedinlinebetweentheunitundertestandthedynamometer.

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY

TM TorqueTransducer

GPIBor

RS-232

PC

M-TEST

DSP6001 Dynamometer Controller

Excitation

Torque

TSC 401Torque-SpeedConditioner

DES Power Supply

Speed

Eddy-Current (WB)OR Powder Brake (PB)Dynamometer

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY GPIB

orRS-232

PC

M-TEST

Excitation

Torque

TSC 401Torque-SpeedConditioner

DES Power Supply

Speed

Eddy-Current (WB)OR Powder Brake (PB)Dynamometer

DSP6001 Dynamometer Controller

DYNAMOMETER / TSC1

AUX / TSC2

SUPPLY 2

SUPPLY 1 RS-232CGPIB/IEEE–488

BRAKE

ACCESSORYTORQUE–SPEED

OUTPUTCTRL OUT

BRAKE FUSE

CAUTION: DOUBLE POLE FUSING75VA 50/60Hz

EARTHGROUND

FUSE (5×20mm):120V UL/CSA 800mA 250V SB240V IEC 315mA 250V T

(5×20mm): UL/CSA 1.25A 250V SBIEC 1A 250V T MAGTROL, INC. BUFFALO, NY GPIB

orRS-232

PC

M-TEST

Clutch(EK)

DSP6001Dynamometer

Controller

Transformer

Powder BrakeDynamometer (PB)

Excitation

Torque

DES Power Supply

TSC 401Torque/SpeedConditioner

Eddy-Current BrakeDynamometer (WB)

Excitation

Torque

TSC 401Torque-SpeedConditioner

DES Power Supply

Speed

MAGTROL

Specifications

WB DynaMoMeter ratings

TheWBEddy-CurrentDynamometersdeveloptheirfullpowerathighrotationspeeds.The15Seriesisparticularlyintended

* Voltage at 20 °C is 45 volts.

formotorswhichrotateathighspeeds,upto7500rpm.Thebrakingtorquedependsontherotationspeed.

eDDy-current DynaMoMeter operating principles

WB torque–speeD–poWer curvesThediagrambelowshowsthecharacteristiccurvesforthe15SeriesEddy-CurrentDynamometers.

100

1000

10

1

100

1000

10

110 100 1000

7500 rpm2390 rpm

10,000

Spe

ed L

imit

for W

B

Rotation Speed (rpm)

Torq

ue

(N·m

)

Po

wer

(kW

)

4 WB 15 (TORQUE)

3 WB 15 (TORQUE)

2 WB 15 (TORQUE)

1 WB 15 (TORQUE)

4 W

B 15

(POW

ER)

3 W

B 1

5 (P

OW

ER

)

2 W

B 15

(POW

ER)

1 W

B 15

(POW

ER)

Optical Speed Sensor

Each15SeriesWBDynamometerhasanopticalspeedsensorwitha60-bitpulsewheeldeliveredasstandard.

Cooling Water Consumption

ForallWBmodels: ≈30l/kWhat∆t=30°C (Metric) ≈8gal/kWhat∆t=86°F (US)

ModelRated Torque Drag Torque

De-energized Nominal Input Inertia Rated Power

Rated Speed

Max. Speed

Excitation Current*

N·m lb·ft N·m lb·in kg·m² lb·ft·s² kW rpm rpm A

1 WB 15 140 103 1.4 12.3 5.00 × 10-2 3.68 × 10-2 35 2390 7500 4

2 WB 15 280 206 2.8 24.7 1.00 × 10-1 7.37 × 10-2 70 2390 7500 7.5

3 WB 15 420 309 4.2 37.1 1.50 × 10-1 1.10 × 10-1 105 2390 7500 10

4 WB 15 560 413 5.6 49.5 2.00 × 10-1 1.47 × 10-1 140 2390 7500 12

WB 15

MAGTROL

pB DynaMoMeter ratings

Specifications

* Voltage at 20 °C is 45 volts.

The PB Powder Dynamometers contain, as their namesuggests,amagneticpowder.Theelectricalcurrentpassingthroughthecoilgeneratesamagneticfield,whichchangesthepropertyofthepowder,thusproducingasmoothbraking

1000

10,000

100

10

10

100

1

0.110 10 100 1000

2000 rpm382 rpm

10,000

Spe

ed L

imit

for

PB

Rotation Speed (rpm)

Torq

ue

(N·m

)

Po

wer

(kW

)4 PB 15 (TORQUE)

2 PB 15 (TORQUE)

1 PB 15 (TORQUE)

4 PB 1

5 (P

OWER)

2 PB 1

5 (P

OWER)

1 PB 1

5 (P

OWER)

torquethroughfrictionbetweenrotorandstator.ThePowderDynamometers (PB) produce their rated torque at zerospeed.Theelementtobetestedcanbeloadedatstandstilltodeterminethestartingtorque.

poWDer DynaMoMeter operating principles

pB torque–speeD–poWer curvesThediagrambelowshowsthecharacteristiccurvesforthe15SeriesPowderDynamometers.

Optical Speed Sensor

Each15SeriesPBDynamometerhasanopticalspeedsensorwitha60-bitpulsewheeldeliveredasstandard.Forbetterspeedresolutioninlowspeedapplications,Magtroloffersa600-bitor6000-bitspeedpickup(encoder)asanoption.

Cooling Water Consumption

ForallPBmodels: ≈30l/kWhat∆t=30°C (Metric) ≈8gal/kWhat∆t=86°F (US)

ModelRated Torque Drag Torque

De-energized Nominal Input Inertia Rated Power

Rated Speed

Max. Speed

Excitation Current*

N·m lb·ft N·m lb·in kg·m² lb·ft·s² kW rpm rpm A

1 PB 15 300 221 6 53 5.40 × 10-2 3.98 × 10-2 12 382 2000 4

2 PB 15 600 442 12 106 1.08 × 10-1 7.96 × 10-2 24 382 2000 7.5

4 PB 15 1200 885 24 212 2.16 × 10-1 1.59 × 10-1 48 382 2000 12

PB 15

5 MAGTROL

J

HL

X 510 mm (for N·m)*

500 mm (for kpm)

ØKTT

GDD

Y

P SS

NM

Q

R

S

T (removable calibration arm)

W

V

Z

C

A

B

FØD

E

I n l e t

Cooling water connection Ø 22 mm (≈0.87 in)

Tapping forcalibration armCenter hole

DIN 332-D M16

ØU

* Use outer grooveto achievecalibration in N·mwhen usingweight in kg

Specifications

single DynaMoMeter DiMensions

NOTE:Original dimensions are in Metric units. Dimensions converted to English units have been rounded up to 2 decimal places.

Model units A B C D E F G H J K L M N P

1 WB 15 / 1 PB 15mm 544 370 150 Ø 42g6 -53 68 490 590 650 Ø 15 30 75 250 400

in 21.42 14.57 5.91 Ø 1.65311.6526 -2.09 2.68 19.29 23.23 25.59 Ø 0.59 1.18 2.95 9.84 15.75

2 WB 15 / 2 PB 15mm 694 520 300 Ø 42g6 22 68 490 590 650 Ø 15 30 75 250 400

in 27.32 20.47 11.81 Ø 1.65311.6526 0.87 2.68 19.29 23.23 25.59 Ø 0.59 1.18 2.95 9.84 15.75

3 WB 15mm 844 670 450 Ø 42g6 -78 68 840 940 1000 Ø 15 30 75 250 400

in 33.23 26.38 17.72 Ø 1.65311.6526 -3.07 2.68 33.07 37.01 39.37 Ø 0.59 1.18 2.95 9.84 15.75

4 WB 15 / 4 PB 15mm 994 820 600 Ø 42g6 -3 68 840 940 1000 Ø 15 30 75 250 400

in 39.13 32.28 23.62 Ø 1.65311.6526 -0.12 2.68 33.07 37.01 39.37 Ø 0.59 1.18 2.95 9.84 15.75

Model units Q R S T U V W X Y Z DD SS TT Weight

1 WB 15 / 1 PB 15mm 110 300 ±0.2 498 1030 Ø 395 12 48 220 35 265 80 75 37 185 kg

in 4.33 11.81911.803 19.61 40.55 Ø 15.55 0.47 1.89 8.66 1.38 10.43 3.15 2.95 1.46 407.86 lb

2 WB 15 / 2 PB 15mm 110 300 ±0.2 498 1030 Ø 395 12 48 220 35 190 80 75 37 290 kg

in 4.33 11.81911.803 19.61 40.55 Ø 15.55 0.47 1.89 8.66 1.38 7.48 3.15 2.95 1.46 639.34 lb

3 WB 15mm 110 300 ±0.2 498 1030 Ø 395 12 48 220 35 290 80 75 37 385 kg

in 4.33 11.81911.803 19.61 40.55 Ø 15.55 0.47 1.89 8.66 1.38 11.42 3.15 2.95 1.46 848.78 lb

4 WB 15 / 4 PB 15mm 110 300 ±0.2 498 1030 Ø 395 12 48 220 35 215 80 75 37 520 kg

in 4.33 11.81911.803 19.61 40.55 Ø 15.55 0.47 1.89 8.66 1.38 8.46 3.15 2.95 1.46 1146.40 lb

WB/PB 15

MAGTROL

tanDeM DynaMoMeter ratings

Tandem Specifications

* Voltage at 20 °C is 45 volts.

BecausethecharacteristicsoftheWBandPBdynamometersarecomplementary,Magtrol isable tooffer themmountedin a tandem setup. Each dynamometer (WB and PB) canautonomouslyoperateaccording to itsowncharacteristics.

Spe

ed L

imit

for T

ande

m 1

5

Rotation Speed (rpm)

Torq

ue

(N·m

)

Po

wer

(kW

)

2 WB 15 + EK + 4 PB 15 (TORQUE)

2 WB 15 + EK + 2 PB 15 (TORQUE)

2 WB 15 + EK + 1 PB 15 (TORQUE)

2 WB 15 + EK + 4 PB 15 (P

OWER)

2 WB 15 + EK + 2 PB 15 (P

OWER)

2 WB 15 + EK + 1 PB 15 (P

OWER)

1000

10000

100

10

100

1000

10

110 100 1000

7500 rpm2390 rpm382 rpm

10,000

An electromagnetic clutch is needed for this applicationwhichautomaticallyswitchesoffatthemaximumspeedofthePBPowderDynamometerandautomaticallyswitchesonatzerospeed.

tanDeM operating principles

tanDeM torque–speeD–poWer curvesThediagramsbelowshowthecharacteristiccurvesforthe15SeriesTandemDynamometers.

Spe

ed L

imit

for T

ande

m 1

5

Rotation Speed (rpm)

Torq

ue

(N·m

)

Po

wer

(kW

)

4 WB 15 + EK + 4 PB 15 (TORQUE)

4 WB 15 + EK + 2 PB 15 (TORQUE)

4 WB 15 + EK + 1 PB 15 (TORQUE)

4 WB 15 + EK + 4 PB 15 (P

OWER)

4 WB 15 + EK + 2 PB 15 (P

OWER)

4 WB 15 + E

K + 1 PB 15 (P

OWER)

1000

10,000

100

10

100

1000

10

110 100 1000

7500 rpm2390 rpm382 rpm

10,000

Optical Speed Sensor

Each15SeriesTandemDynamometerhasanopticalspeedsensorwitha60-bitpulsewheeldeliveredasstandard.

Cooling Water Consumption

ForallTandemmodels: ≈30l/kWhat∆t=30°C (Metric) ≈8gal/kWhat∆t=86°F (US)

ModelRated Torque Drag Torque

De-energized Nominal Input Inertia Rated Power

Rated Speed

Max. Speed

Excitation Current*

N·m lb·ft N·m lb·in kg·m² lb·ft·s² kW rpm rpm A

2 WB 15 + EK + 1 PB 15 300 221 8.8 77 1.77 × 10-1 1.31 × 10-1 70 2390 7500 7.5

2 WB 15 + EK + 2 PB 15 600 442 14.8 130 2.31 × 10-1 1.70 × 10-1 70 2390 7500 7.5

2 WB 15 + EK + 4 PB 15 1200 885 26.8 237 3.39 × 10-1 2.50 × 10-1 70 2390 7500 12

4 WB 15 + EK + 1 PB 15 300 221 11.6 102 2.77 × 10-1 2.04 × 10-1 140 2390 7500 12

4 WB 15 + EK + 2 PB 15 600 442 17.6 155 3.31 × 10-1 2.44 × 10-1 140 2390 7500 12

4 WB 15 + EK + 4 PB 15 1200 885 29.6 261 4.39 × 10-1 3.23 × 10-1 140 2390 7500 12

WB/PB 15

MAGTROL

tanDeM DiMensions

Tandem Specifications

NOTE:Original dimensions are in Metric units. Dimensions converted to English units have been rounded up to 2 decimal places.

DRIVE SIDE Electromagnetic tooth clutch (EK)

JJJ HHL H

CC GGEE ØK

GDD

Y

P

NM

Q

R

S

T (removable calibration arm)

W

V

BB

AA

PB 15

A

WB 15

FØD

I n l e t I n l e t

Cooling water connection Ø 22 mm (≈0.87 in)

X 510 mm (for N·m)*

500 mm (for mkp)

* Use outer grooveto achievecalibration in N·mwhen usingweight in kg

Model units T V W X Y AA BB CC DD EE GG HH JJ Weight

2 WB 15 + EK + 1 PB 15mm 1030 12 48 225 125 544 14 260 117 270 ±0.1 405 371 371 485 kg

in 40.55 0.47 1.89 8.86 4.92 21.42 0.55 10.24 4.61 10.63410.626 15.94 14.61 14.61 1069.24 lb

2 WB 15 + EK + 2 PB 15mm 1030 12 48 225 125 694 14 260 117 270 ±0.1 555 471 421 590 kg

in 40.55 0.47 1.89 8.86 4.92 27.32 0.55 10.24 4.61 10.63410.626 21.85 18.54 16.57 1300.73 lb

2 WB 15 + EK + 4 PB 15mm 1030 12 48 225 125 994 14 260 117 270 ±0.1 855 521 521 820 kg

in 40.55 0.47 1.89 8.86 4.92 39.13 0.55 10.24 4.61 10.63410.626 33.66 20.51 20.51 1807.79 lb

4 WB 15 + EK + 1 PB 15mm 1030 12 48 225 125 544 14 260 117 270 ±0.1 405 471 421 715 kg

in 40.55 0.47 1.89 8.86 4.92 21.42 0.55 10.24 4.61 10.63410.626 15.94 18.54 16.57 1576.31 lb

4 WB 15 + EK + 2 PB 15mm 1030 12 48 225 125 694 14 260 117 270 ±0.1 555 521 521 820 kg

in 40.55 0.47 1.89 8.86 4.92 27.32 0.55 10.24 4.61 10.63410.626 21.85 20.51 20.51 1807.79 lb

4 WB 15 + EK + 4 PB 15mm 1030 12 48 225 125 994 14 260 117 270 ±0.1 855 590 683 1050 kg

in 40.55 0.47 1.89 8.86 4.92 39.13 0.55 10.24 4.61 10.63410.626 33.66 23.23 26.89 2314.85 lb

Model units A D F G H J K L M N P Q R S

2 WB 15 + EK + 1 PB 15mm 694 Ø 42g6 68 355 371 1253 Ø 17 70 40 460 530 200 390 ±0.2 588

in 27.32 Ø 1.65311.6526 2.68 13.98 14.61 49.33 Ø 0.67 2.76 1.57 18.11 20.87 7.87 15.362

15.346 23.15

2 WB 15 + EK + 2 PB 15mm 694 Ø 42g6 68 355 371 1403 Ø 17 70 40 460 530 200 390 ±0.2 588

in 27.32 Ø 1.65311.6526 2.68 13.98 14.61 55.24 Ø 0.67 2.76 1.57 18.11 20.87 7.87 15.362

15.346 23.15

2 WB 15 + EK + 4 PB 15mm 694 Ø 42g6 68 355 521 1703 Ø 17 70 40 460 530 200 390 ±0.2 588

in 27.32 Ø 1.65311.6526 2.68 13.98 20.51 67.05 Ø 0.67 2.76 1.57 18.11 20.87 7.87 15.362

15.346 23.15

4 WB 15 + EK + 1 PB 15mm 994 Ø 42g6 68 655 521 1553 Ø 17 70 40 460 530 200 390 ±0.2 588

in 39.13 Ø 1.65311.6526 2.68 25.79 20.51 61.14 Ø 0.67 2.76 1.57 18.11 20.87 7.87 15.362

15.346 23.15

4 WB 15 + EK + 2 PB 15mm 994 Ø 42g6 68 655 521 1703 Ø 17 70 40 460 530 200 390 ±0.2 588

in 39.13 Ø 1.65311.6526 2.68 25.79 20.51 67.05 Ø 0.67 2.76 1.57 18.11 20.87 7.87 15.362

15.346 23.15

4 WB 15 + EK + 4 PB 15mm 994 Ø 42g6 68 655 590 2003 Ø 17 70 40 460 530 200 390 ±0.2 588

in 39.13 Ø 1.65311.6526 2.68 25.79 23.23 78.86 Ø 0.67 2.76 1.57 18.11 20.87 7.87 15.362

15.346 23.15

WB/PB 15

WB/PB 15

Due to the continual development of our products, we reserve the right to modify specifications without forewarning.

Magtrol inc70 Gardenville ParkwayBuffalo, New York 14224 USAPhone: +1 716 668 5555Fax: +1 716 668 8705E-mail: [email protected]

Magtrol saCentre technologique Montena1728 Rossens / Fribourg, SwitzerlandPhone: +41 (0)26 407 3000Fax: +41 (0)26 407 3001E-mail: [email protected]

Subsidiaries in:• Germany• France• Great Britain• ChinaWorldwide Network

of Sales Agents

www.magtrol.com

Ordering Information

WB

PB

15-U

S 1

1/06

DynaMoMeter MoDels

systeM options anD accessories

DynaMoMeter optionsIndustrial Version (IS)

SingleWBandPBDynamometersarealsoavailable inanindustrialversionwhichincludesbearingsupports,butdoesnotprovideabaseplate,ortorqueandspeedmeasurement.

Vertical Mounting (V)

Vertical Mounting is available on the Eddy-Current (WB)Dynamometer only. The vertical version has an adaptedbearingfittinganditsmaximumspeedislimited.

Speed Pickup (DG)

Allmodels, including tandems,areequippedwitha60-bitoptical speed sensor. On PB Dynamometers, a 600-bit or6000-bitspeedpickup(encoder)isavailableasanoptionforlowspeedapplications.

Mechanical Rotor Blocking Device (MB)

Amechanicalrotorblockingdevice,whichallowslockedrotortesting,isavailablefortheWBDynamometer.

Example: 1 pB 15 - Dg - 6000

Dynamometer Model

orDering inForMationIf one of the listed options is desired, please follow thedynamometermodel(seetableabove)withadashandthentheappropriatesuffix(asnotedinparenthesis).Forexample,a Model 1 PB 15 Powder Dynamometer with an optional6000-bitspeedpickupisa1PB15-DG-6000.

Option

DESCRIPTION MODEL / PART #

EL

EC

TR

ON

ICS

High Speed Programmable Dynamometer Controller, 120 VAC DSP6001

High Speed Programmable Dynamometer Controller, 240 VAC DSP6001A

Torque-Speed Conditioner (includes necessary cables) TSC 401/121

Power Supply (includes necessary cables) DES 311/121

High Speed Single-Phase Power Analyzer 6510e

High Speed Three-Phase Power Analyzer 6530

SO

FT-

WA

RE M-TEST 5.0 Motor Testing Software SW-M-TEST5.0-WE

Temperature Testing Hardware HW-TTEST

MIS

C

Dynamometer Table for (with grooved table top) 1 & 2 WB/PB 15 Series Dynamometers 005476

Water Cooling Kit for DES 311/121 Power Supply (for 2, 3 and 4 WB or 2 and 4 PB 15) 234-311-900-011

Transformer (24 VDC) for electromagnetic clutch of tandem dynamometers 234-311-920-011

Couplings, Thermostatic Sluice, Pressure Sensitive Switch On Request

Water Cooling System for Brake On Request

Calibration Weights On Request

Eddy-Current Powder Tandem1 WB 15 1 PB 15 2 WB 15 + EK + 1 PB 152 WB 15 2 PB 15 2 WB 15 + EK + 2 PB 153 WB 15 4 PB 15 2 WB 15 + EK + 4 PB 154 WB 15 4 WB 15 + EK + 1 PB 15

4 WB 15 + EK + 2 PB 154 WB 15 + EK + 4 PB 15