KERALA TECHNOLOGICAL UNIVERSITY - KTU

59
KERALA TECHNOLOGICAL UNIVERSITY Cluster No 09 : Calicut M.Tech. DEGREE COURSE Computer Integrated Manufacturing Proposed curricula, Scheme of Examinations and Syllabi (With effect from 2015 admissions)

Transcript of KERALA TECHNOLOGICAL UNIVERSITY - KTU

KERALA TECHNOLOGICAL

UNIVERSITY

Cluster No 09 : Calicut

M.Tech. DEGREE COURSE Computer Integrated Manufacturing

Proposed curricula, Scheme of Examinations and Syllabi

(With effect from 2015 admissions)

Kerala Technological University

Page 2 of 70

M. Tech. Computer Integrated Manufacturing

Kerala Technological University

Page 3 of 70

SCHEME OF EXAMINATIONS

Semester – I

Hours per

Marks

Sem-end

Subject

week

Total exam

Credits

Code

L T P/D Intl.

Sem- Marks duration

end

- Hrs

09ME6111

Flexible Manufacturing

3 1 - 40 60 100 3 4

System

09ME6121

Planning and Control of

3 1 - 40 60 100 3 4

Manufacturing Systems

09ME6131

Computer Aided Design

in

3 1 - 40 60 100 3 4

manufacturing

09ME6141

CNC Machines and

3 - - 40 60 100 3 3

Control

09ME61x5 Elective-I 3 - - 40 60 100 3 3

09ME6151 Research Methodology 0 2 0 100 - 100 - 2

09ME6161

Seminar - - 2 100 - 100 - 2

09ME6171

Advanced Manufacturing

Lab 1 - - 2 100 - 100 - 1

TOTAL 18 2 4 500 300 800 23

NB: The student has to undertake the departmental work assigned by HOD

Electives -I

Sl No Course No. Course Title

1 09EC6315 Design of Hydraulic and Pneumatic Systems

2 09EC6325 Rapid Prototyping and Tooling

3 09EC6335 Industrial Measurements

Kerala Technological University

Page 4 of 70

Semester – II Hours per

Marks

Sem-end

Subject

Total exam

Credits

Code

L T P/D Intl.

Sem- Marks duration

end

- Hrs

09ME6112 Applied Computational

3 1 - 40 60 100 3 4

Methods

09ME6122 Modern Manufacturing

3 - - 40 60 100 3 3

Process

09ME6132

Robotics & Robot

3 - - 40 60 100 3 3

Processing

09ME61x6

Elective-II

3 - - 40 60 100 3 3

09ME61x6 Elective-III

3 40 60 100 3 3

09ME6162 Mini Project - - 4 100 - 100 - 2

09ME6172 Advanced

Manufacturing Lab 2

- - 2 100 - 100 - 1

TOTAL 16 - 6 400 300 700 - 19

NB: The student has to undertake the departmental work assigned by HOD

Electives -II Sl No Course No Course Title 1 09ME6116 Design for Manufacture

2 09ME6126 Metrology and Computer Aided Inspection Met

rology and

Computer

Aided

Inspection

3 09ME6136 Group Technology and Cellular

Manufacturing Systems

Electives -III 1 09ME6156 Mechatronics Product Design

2 09ME6166 Machine Vision and Applications 3 09ME6176 Computer Aided Process Planning

Kerala Technological University

Page 5 of 70

Semester - III

Code Subject

Hours per

week Marks

Total

Marks

Sem-end

exam

duration

- Hrs Credits

L T P/D Intl.

Sem-

end

09ME71x7 Elective-IV 3 - - 40 60 100 3 3

09ME71x7 Elective-V 3 - - 40 60 100 3 3

09ME7163 Seminar - - 2 100 - 100 - 2

09ME7183 Masters Research

Project(Phase -I) - - 12

Guide EC

*

- 50 - 6

20 30

TOTAL 6 - 14 230 120 350 14

NB: The student has to undertake the departmental work assigned by HOD

*EC – Evaluation Committee

Electives –IV

Sl No Course Code Course Title

1 09ME7117 Design of Machine tools

2 09ME7127 Computational Fluid Dynamics and Applications

3 09ME7137 Neural networks and Fuzzy systems

Electives –V

Sl no Course Code Course Title

1 09ME7147 Mechatronics in Manufacturing Systems

2 09ME7157 Nanotechnology

3 09ME7167 Scheduling Of Manufacturing Systems

Kerala Technological University

Page 6 of 70

Semester - IV

Sl

No Course Code Name of the Subject

Hours /

Week Internal

Marks

End Semester

Exam

To

tal

Ma

rk

s

Cred

its

L T P Marks Dur (h)

1.

09EC

7384

Master Research Project Phase II

0 0 21

Gu

ide

EC

30 0 100 12

30 40

Total 0 0 21 70 30 100 12

Total Credits: 68

NB: Teaching assistance of 6 hours/week in all semesters for GATE students

Kerala Technological University

Page 7 of 70

FIRST SEMESTER

Course No: 09ME6111 Credits: 3-1-0:4 Year: 2015

Course Title: FLEXIBLE MANUFACTURING SYSTEMS

Pre-requisites: Nil

Objective:

This course provides further studies on manufacturing system which has wide areas of application.

Also it gives a brief description of the concepts and practices of automation used in manufacturing

systems.

Syllabus:

Production system facilities-manufacturing support systems-Automation in production systems-

Manufacturing support systems - Process planning and concurrent engineering-process planning for

parts and assemblies

Course Outcome:

Students who successfully complete this course will have demonstrated an ability to understand the

fundamental concepts of flexible manufacturing system;

References:

1. Groover, M.P., "Automation, Production System and CIM", Prentice-Hall of India, 2001. 2. David Bedworth, "Computer Integrated Design and Manufacturing", TMH, New Delhi, I

Edition 1999 3. YoremKoren, "Computer control Manufacturing Systems", McGraw Hill, 1999. 4. Ranky, Paul G., "Computer Integrated Manufacturing", Prentice Hall International 1999.

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

COURSE PLAN

Kerala Technological University

Page 8 of 70

Course No:09ME6111 Title:FLEXIBLE MANUFACTURING SYSTEMS

(L-T-P): 3-1-0 Credits :4

Module Contact

hours

% marks in

end

semester

exam

Module I: Introduction - Production system facilities-manufacturing

support systems-Automation in production systems-Automation

principles and strategies –manufacturing operations -product and

production relationships-Production quantity and product variety-

product and part complexity-mathematical models– production

capacity-utilization and availability-manufacturing lead time and

work in progress-costs of manufacturing operations

13 25

Module II: Automation and control technologies - Basic element of

automated systems –advanced automation functions-safety

monitoring –maintenance repair and error detection-levels of

automation

6 12

FIRST INTERNAL TEST Manufacturing systems - Components of manufacturing systems-

Classification of manufacturing systems-single stations-multi station

cells-production lines-manufacturing progress functions and learning

curves-Cellular manufacturing- group technology-part classification

and part families-production flow analysis-machine cell design-

application of group technology-grouping parts and machines by rank

order clustering-arranging machines in a Group Technology cell-

Hillier methods

7 13

Module III: Manufacturing support systems - Process planning and

concurrent engineering-process planning for parts and assemblies-

computer aided process planning-retrieval and generative computer

aided process planning systems-concurrent engineering and design

for manufacturing and assembly-lean production-agile manufacturing

– least square solution – pseudo inverse.

13 25

SECOND INTERNAL TEST Module IV: Transforms- Eigen values, Eigen vectors and spectrum -

Diagonalizability – orthogonal diagonilization - Properties of Eigen

values and Eigen vectors of Hermitian matrices - Diagonalization of

LTI operator – Fourier basis - DFT as a linear transformation ––

Translation invariant linear transformation – wavelet basis – wavelet

transforms.

13 25

END SEMESTER EXAMINATION

Course No: 09ME6121 Credits: 3-1-0:4 Year: 2015

Course Title: PLANNING AND CONTROL OF MANUFACTURING SYSTEMS

Pre-requisites: Nil

Objective: To understand the management of design of product & processes, facility location & layout, capacity

& resource & planning, and the modern trends in operations management

Kerala Technological University

Page 9 of 70

Syllabus

Design of processes: - Determinants of process characteristics, Type of processes and operations

system. Facility location: - Globalization of operations, Location planning methods. Aggregate

planning: -Strategies, Methods. Scheduling operations: - Scheduling context, Scheduling of flow

shops, Scheduling of Job shops- just in time manufacturing.

Course Outcome:

Students who successfully complete this course will have demonstrated an ability to understand the

fundamentals of planning control of manufacturing system.

Reference Books 1. Mahadevan B. Operations Management Theory and Practice, Pearson education, Second

impression 2007

2. PanneerselvamR.,Production and Operations Management, Prentice Hall of India

3. R Radhakrishnan and S Subramanyan, CAD/CAM/CIM., Wiley Eastern Ltd

4. Monks, Joseph G. Operations Management, McGrawhill

5. Samuel Eilon, Production Planning and Control, Universal Book Corporation

6. Francis and White, Facility Layout and Location, Prentice Hall Inc

7. Biegel, Production Control, Prentice Hall of India

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 10 of 70

COURSE PLAN

Course No:09ME6121

Title:PLANNING AND CONTROL OF MANUFACTURING SYSTEMS

(L-T-P): 3-1-0 Credits :4

Module Contact

hours

% marks in

end

semester

exam

Module I: Design of processes: - Determinants of process

characteristics, Type of processes and operations system, Process-

product mix, Technology issues, Planning premises and process

design.

Product design and analysis: - New product development, Process

planning and design, Value analysis and engineering. Product development process: - Organization for product

development, Tools for product development, Performance measures.

14 25

Module II: Facility location: - Globalization of operations, Location

planning methods. Plant layout: - Design of process layouts, Design of product layouts,

Approaches to layout design.

6 13

FIRST INTERNAL TEST Capacity planning: - Determination of planned capacity, Capacity

planning strategy, Capacity planning framework. 6 12

Module III: Aggregate planning: -Strategies, Methods.

Resource planning: - Demand attributes, Planning framework,

Material requirement planning logic - Lot sizing in MRP-part order

quantity system, Part period balancing approach, Least unit cost

method.

Process planning: -Information requirement, Process planning

methods, Process planning systems.

14 25

SECOND INTERNAL TEST Module IV: Scheduling operations: - Scheduling context,

Scheduling of flow shops, Scheduling of Job shops. JIT

manufacturing: - Logic of JIT, Elements of JIT, Production,

Planning and Control in JIT.Continuous improvement of operations:

- Improvement option, Context for Continuous improvement, Tools

for continuous improvement, Organization for continuous

improvement

12 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 11 of 70

Course No: 09ME6131 Credits: 3-1-0:4 Year :2015

Course Title: COMPUTER AIDED DESIGN IN MANUFACTURING

Pre-requisites: Nil

Objective: To impart a general awareness about basic concept and components of Geometrical

Modeling.

·

Syllabus:

Overview of cad systems and graphics transformations: Conventional and computer aided design

processes. Mathematical representation of curves and surfaces: Mathematical representation of solids:

Visual realism and computer animation:

Course Outcome:

Students who successfully complete this course will have demonstrated an ability to understand the

fundamental concepts of computer aided design.

Reference:

1. Ibrahim Zeid, "CAD/CAM Theory and Practice", McGraw Hill Inc., New Delhi, 2003.

2. Radhakrishnan P and Kothandaraman C P, "Computer Graphics and Design",

DhanpatRai and Sons, 1997.

3. Radhakrishnan P and Subramanyan S, “CAD/CAM/CIM”, Wiley Eastern Limited, 1997.

4. Michael E Mortenson, "Geometric Modeling", John Wiley and Sons Inc., Second Edition, 1997.

5. Vera B Anand, "Computer Graphics and Geometric Modeling for Engineers", John Wiley

and Sons Inc., New Delhi, 2000.

6. David Solomon, “Computer Graphics and Geometric Modeling", Springer Verlag, 1999.

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 12 of 70

COURSE PLAN

Course No:09EC6331 Title:COMPUTER AIDED DESIGN IN MANUFACTURING

(L-T-P): 3-1-0 Credits :4

Module Contact

hours

% marks in

end

semester

exam

Module I:Overview of cad systems and graphics transformations:

Conventional and computer aided design processes, subsystems of

CAD-CAD hardware and software, analytical and graphics packages,

CAD workstations. Networking of CAD systems, generative,

cognitive and image processing graphics, static and dynamic data

graphics. Transport of graphics data. Graphic standards, generation of

graphic primitives, display and viewing, transformations customizing

graphics software.

13 25

Module II:

Mathematical representation of curves and surfaces: Introduction,

wireframe models, parametric representation of curves

7 13

FIRST INTERNAL TEST

curve manipulation, surface models, types of surfaces, introduction to

parametric representation of surfaces, design examples. 6 12

Module III:

Mathematical representation of solids: Fundamentals of solid

modelling, boundary representation, constructive solid geometry,

solid manipulations, solid modelling based applications.

14 25

SECOND INTERNAL TEST Module IV:

Visual realism and computer animation: Model cleanup, hidden line

removal, shading, computer animation, animation systems, design

applications.

12 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 13 of 70

Course No: 09EM6141 Credits: 3-0-0:3 Year: 2015

Course Title: CNC MACHINES AND CONTROL

Pre-requisites: Nil

Objective:

To understand the construction, working and different controls of Computer Numerical

Control machines, basics of manual CNC programming and also of Programmable Logic

Controllers.

Syllabus

To understand the construction, working and different controls of Computer Numerical

Control machines, basics of manual CNC programming and also of Programmable Logic Controllers.

Drives and Controls - Programmable Logic Controllers.

.

Course Outcome:

Students who successfully complete this course will have demonstrated an ability to understand the

fundamental concepts of CNC Machine and its control.

References 1. HMT- Mechatronics- Tata McGraw-Hill Education 2.YoramKoren, " Computer Control of Manufacturing Systems ", McGraw-Hill

Book Company, 1986. 3. P.Radhakrishnan, " Computer Numerical Control ", New Central Book Agency, 1992.

4. G.T.Smith, " CNC - Machining, Techniques - Vol. 1, 2 & 3 ", verlag, 1992.

5. Charles H. Roth, Jr " Fundamentals of Logic Design ", Fourth Edition, Jaico Publishing

house, 1999, 6 .Frank D. Petruzella " Programmable Logic Controllers ", McGraw- Hill book,

company, 1989 7.Siemens " PLC Handbook ".

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 14 of 70

COURSE PLAN

Course No:09ME6141 Title:CNC MACHINES AND CONTROL

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I:

Introduction to computer control in Computer Aided Manufacturing-

features, advantages, applications-CNC and DNC concept- Types of

CNC systems- open loop and closed loop controls. CNC machine – structural details- configuration and design- guide

ways- friction, antifriction and other types of guide ways, elements to

convert rotary motion to linear motion- screw and nut, recirculation

ball screw, planetary rollers, screw, rack and pinion, torque

transmission elements- gears , timing belts, flexible couplings,

bearings.

10 25

Module II:

Drives and Controls - Spindle drives- DC shunt motor, 3 phase AC

induction motor, Feed drives- Stepper motor, AC & DC Servomotors

and their working principle

5 13

FIRST INTERNAL TEST Open and closed loop controls. Axis measuring systems-

Tachogenerators, synchros, synchro- resolver, gratings. Moiré fringe

gratings, encoders, inductosyn and laser interferometer.

5 12

Module III:

Interpolation and CNC part programming - Linear and circular

interpolation, Coordinate system, structure of part program- G & M

codes, use of post processors. Manual programming for Fanuc control

system, CAPP and APT part programming using CAD/CAM,

Parametric programming

10 25

SECOND INTERNAL TEST Module IV:

Programmable Logic Controllers- Hardware, ladder logic

programming of PLCs- timers and counters-advanced programming

with control and arithmetic instructions..

9 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 15 of 70

Course No: 09ME6115 Credits: 3-0-0:3 Year: 2015

Course Title: DESIGN OF HYDRAULIC AND PNEUMATIC SYSTEMS

Pre-requisites: Nil

Objective:

To impart proficiency in techniques used in hydraulic/ pneumatic systems.

To equip the students to identify opportunities of pneumatic systems that can be provided by

mechanical engineering in an industrial perspective.

Syllabus:

Hydraulic Power Generators-Selection and specification of pumps, pump characteristics, hydraulic

symbols- Hydraulic circuits- Reciprocation, quick return, sequencing, synchronizing circuits –

accumulator circuits-– industrial circuits - press circuits – Pneumatic fundamentals – symbols -

control elements, position and pressure sensing – Installation, maintenance and special circuits-

Pneumatic equipments – selection of components – design calculations – application – fault finding.

Course Outcome:

Students who successfully complete this course will have the ability to understand the basic

components, design techniques, maintenance and general practices followed in Hydraulic/ Pneumatic

systems-

Reference:

Harry L Stewart “ Hydraulic and pneumatic power for production” Industrial press 1977

John Pippenger, Tyler Hicks “ Industrial Hydraulics “ Mc Grow hill Inc 2005

Andrew Par “ Hydraulic and Pneumatics ” (HB), Jaico Publishing house.1999.

Antony Espossito, “ Fluid Power with Applications” Printice Hall, 1980

Bolten W, “Pneumatic and Hydraulic System” Butterworth-Heinman,1977

Dudleyt A, Peace and John J Pippenger, “ Basic fluid Power),

Printice Hall 1987

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 16 of 70

COURSE PLAN

Course No:09ME6115

Title:DESIGN OF HYDRAULIC AND PNEUMATIC SYSTEMS

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I :

Hydraulic Power Generators-Selection and specification of pumps,

pump characteristics, hydraulic symbols- Linear and Rotary

Actuators-selection, specification and characteristics. Pressure-

direction and flow control valve-relief valve, non return and safety

valve – actuation systems.

10 25

Module II :

Hydraulic circuits- Reciprocation, quick return, sequencing,

synchronizing circuits – accumulator circuits – industrial circuits - press circuits – hydraulic milling machine –

grinding, planning, copying,,

5 12

FIRST INTERNAL TEST forklift, earth mover circuits – design and selection of components -

safety and emergency mandrels, electro hydraulic circuits – cascade

circuit in manufacturing

5 13

Module III :

Pneumatic fundamentals – symbols - control elements, position and

pressure sensing – logic circuits – switching circuits – fringe

conditions modules and these integration – cascade method –

mapping methods - step counter method. Comparative study of

pneumatic and hydraulic systems.

10 25

SECOND INTERNAL TEST Module IV :

Installation, maintenance and special circuits-Pneumatic equipments

– selection of components – design calculations – application – fault

finding – hydro pneumatic circuits – pneumatic safety circuit – pilot

control circuits , sequential circuits, work piece holding circuits for

production , design of pneumatic control, compound circuit design –

combination circuit design.

9 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 17 of 70

Course No: 09ME6125 Credits: 3-0-0:3 Year: 2015

Course Title: RAPID PROTOTYPING AND TOOLING

Pre-requisites: Nil

Objective:

Generating a good understanding of Rapid Prototyping (RP)– its history, development and

applications.

Expose the students to different types of Rapid prototyping processes, materials used in RP systems

and reverse engineering.

Syllabus:

Product Developing Cycle-Definition of Rapid Product Development-Virtual prototypical and rapid

manufacturing technologies- Two-Dimensional Layer- by Layer Techniques:- Direct three

Dimensional Techniques-Beam Interference Solidification (BIS), Ballistic Particle Manufacturing,

Programmable Molding. Other rapid prototyping technologies.

Course Outcome:

Students who successfully complete this course will have a good understanding of rapid prototyping

and its uses.

References:

1. AmitabhaGhosh, Rapid Prototyping – A Brief Introduction, Affiliated East West Press Pvt. Ltd.,

1997.

2. Chua C.K., Leong K.F., and Lim C.S., Rapid prototyping: Principles and applications, second

edition, World Scientific Publishers, 2003. 3. LiouW.Liou, Frank W.Liou, Rapid Prototyping and Engineering applications: A tool box for

prototypedevelopment, CRC Press, 2007. 4. Ali K. Kamrani, EmadAbouel Nasr, Rapid Prototyping: Theory and practice, Springer, 2006.

5. PeterD.Hilton, Hilton/Jacobs, Paul F.Jacobs, Rapid Tooling: Technologies and Industrial

Applications, CRC press, 2000.

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 18 of 70

COURSE PLAN

Course No:09ME6125 Title:RAPID PROTOTYPING AND TOOLING

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I Overview of Rapid Product Development:-Product

Developing Cycle-Definition of Rapid Product Development-Virtual

prototypical and rapid manufacturing technologies- Physical

Prototyping & rapid manufacturing technologies-Synergic integration

technologies.

11 25

Module II: Two-Dimensional Layer- by Layer Techniques:- Stereo

lithography (SL), Solid Foil Polymerization(SFP), Selective Laser

Sintering (SLS), Selective Powder Building (SPB), Ballistic Particle

Manufacturing (PM),

5 13

FIRST INTERNAL TEST Fused Deposition Modelling (FDM), Laminated Object

Manufacturing (LOM), Solid Ground curing (SGC), Laser

Engineered Net Shaping (LENS). Laser Additive Manufacturing

(LAM) - Segmented Object Manufacturing (SOM).

5 12

Module III: Direct three Dimensional Techniques-Beam

Interference Solidification (BIS), Ballistic Particle Manufacturing,

and Programmable Moulding.

Rapid tooling: Indirect Rapid tooling -Silicon rubber tooling -

Aluminium filled epoxy tooling Spray metal tooling, Cast kirksite,

3D keltool

10 25

SECOND INTERNAL TEST Module IV:

Other rapid prototyping technologies:-Three dimensional Printing

(3DP), Solid based, Liquid based and powder based 3DP systems,

Shape Deposition Manufacturing (SDM), Selective Laser Melting,

Electron Beam melting.

8 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 19 of 70

Course No: 09EM6135 Credits: 3-0-0:3 Year: 2015

Course Title: INDUSTRIAL MEASUREMENTS

Pre-requisites: Nil

Objective:

To provide an overview of measurement techniques for measuring process parameters in

Industry and in research

Syllabus:

Measurement of pressure – bourdon tube – calibration of bourdon tube – elastic diaphragm –

inductive pressure sensors – strain gauge pressure cells – bulk modulus pressure gauge – McLeod

Gauge – Measurement of Flow - Introduction – classification of flow meters – flow characteristics –

obstruction meters – variable area meters – rotameters- measurement of fluid velocity – total, static

and direction sensing probes – special flow meters – turbine type flow meters – Measurement of

Strain - Theory of strain gauges – construction – bonded and unbounded strain gauges – gauge factor

of strain gauges- Miscellaneous Measurements - mass standards – pendulum scale – elastic

transducers – strain gauge load cells – temperature sensitivity.

Course Outcome:

Students who successfully complete this course will have ability to identify the opportunities and

applications of measurement systems.

References:

Beckwith, “Mechanical Measurement” Narosa Publishing House, 1998

R.K. Jain, “Mechanical and Industrial Measurements” Khanna Publishers, 2000

J.P. Holeman, “Experimental methods for Engineers” McGraw Hill Publishers, 1998

E.O. Doebelin, “Measurement systems : Application and Design” McGraw Hill Publishers, 1990

B.C. Nakra “Instrumentation measurement and Analysis” Tata McGraw-Hill Publising

Company, 2002

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 20 of 70

COURSE PLAN Course No:09ME6135 Title:INDUSTRIAL MEASUREMENTS (L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I: Measurement of pressure – bourdon tube – calibration of

bourdon tube – elastic diaphragm – inductive pressure sensors –

strain gauge pressure cells – bulk modulus pressure gauge – McLeod

Gauge – thermal conductivity gaug– ionization gauges – dynamic

characteristics of pressure measurement systems – calibration of

pressure measurement systems

Level measurements – direct methods – float type level sensors –

float switches – pressure gauge and piezomeric level meters –

capacitance and resistance type level sensors – radioactive method of

level sensing – solid level detectors – grid response units – electrical

capacitance and diaphragm methods.

10 25

Module II: Measurement of Flow - Introduction – classification of

flow meters – flow characteristics – obstruction meters – venture

meters and dell tubes – variable area meters – rota meters-

measurement of fluid velocity – total, static and direction sensing

probes

5 13

FIRST INTERNAL TEST – special flow meters – turbine type flow meters – thermal flow

meters – magnetic flow meters – mass flow meters – ultrasonic flow

meters – pulse producing flow meters – calibration of flow meters

5 12

Module III: Measurement of Strain - Theory of strain gauges –

construction – bonded and unbounded strain gauges – metal foil and

semi conductors gauges – gauge factor of strain gauges – selection

and installation – bonding methods – gauge protection – gauge

configuration – strain gauge circuits – ballast and bridge circuits –

bridges with 2 and 4 arm sensitivity – compensating gauge – bridge

constant – constant current strain gauge circuits.

10 25

SECOND INTERNAL TEST Module IV: Miscellaneous Measurements - Introduction – mass

standards – pendulum scale – elastic transducers – the proving ring –

strain gauge load cells – temperature sensitivity – piezo load cells –

ballistic weighing – hydraulic and pneumatic systems – measurement

of torque – mechanical and hydraulic dynamometers – electric

dynamometers – transmission dynamometers – acoustical

measurement – basic acoustical parameters – micro phones – sound

level meters – measurement of humidity – hair hygrometer –

measurement pH meter – measurement of air pollution – Orsat

apparatus – gas chromatography – nuclear instrumentation.

DSP algorithms.

9 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 21 of 70

Course No: 09ME6151 Credits: 0-2-0:2 Year: 2015

Course Title: RESEARCH METHODOLOGY

Pre-requisites: Nil

Objective:

To give students an insight into the steps to be followed in doing a research

To provide an idea about technical report writing

Syllabus:

Introduction to Research Methodology; Formulating a Research Problem; Conceptualising a research

design; Methods of Data Collection; Processing and Analysis of Data; Writing a Research Report;

Ethical issues related to publishing; A study of the use of the following tools like Mat lab and Latex.

Course Outcome:

Students who successfully complete this course will have clear understanding about the steps to be

followed in doing research.

Text Books:

1. Ranjit Kumar, “Research Methodology: A Step-by-step Guide for Beginners”, Pearson,

Second Edition

2. Kothari, C.R, “Research Methodology : Methods and Techniques”, New age International

publishers

Reference Books:

1. Sanjit K. Mitra, “Digital Signal Processing Laboratory Using MATLAB” , Mcgraw-Hill

College, ISBN-13: 978-0073108582

2. RudraPratap, “Getting Started with MATLAB: Version 6: A Quick Introduction for Scientists

and Engineers”,2001, Oxford University Press

3. Wayne Goddard and Stuart Melville, “Research Methodology : An Introduction”, 2nd

Edition,

2001, Juta& Co Ltd

Internal continuous assessment: 100 marks

Internal continuous assessment:

Test 1- 30 marks

Test 2- 30 marks

Assignment/Tutorial-40 marks

Total-100marks

Kerala Technological University

Page 22 of 70

COURSE PLAN

Course No:09ME6151 Title: RESEARCH METHODOLOGY (L-T-P): 0-2-0 Credits :2

Module Contact

hours

% marks

Internal

exam

Module I: Research Methodology: An Introduction

Meaning of Research, Objectives of Research, Motivation in

Research, Applications of Research, Definition of Research,

Characteristics of Research, Types of Research, Steps in Research

Process

Formulating a Research Problem

Reviewing the Literature, Formulating a Research Problem,

Identifying Variables, Constructing Hypothesis

7 25

Module II: Conceptualising a research design

Definition of a Research Design, Need for Research Design,

Functions of Research Design, Features of a Good Design

Methods of Data Collection

Collection of Primary Data, Observation Method, Interview Method,

Collection of Data through Questionnaires, Collection of Data

through Schedules

7 25

FIRST INTERNAL TEST

Module III: Processing and Analysis of Data

Processing Operations, Elements/Types of Analysis, Statistics in

Research, Measures of Central Tendency, Measures of Dispersion,

Measures of Asymmetry (Skewness)

Writing a Research Report

Research writing in general, Referencing, Writing a Bibliography,

Developing an outline

Writing about a variable

7 25

Module IV:

Interpretation of Data and Paper Writing – Layout of a Research

Paper, Journals in Computer Science, Impact factor of Journals,

When and where to publish ?

Ethical issues related to publishing, Plagiarism and Self-Plagiarism

A study of the use of the following tools

Mat lab / Simulink

Latex/ MS Office

5 25

SECOND INTERNAL TEST

Kerala Technological University

Page 23 of 70

Course No: 09ME6161 Credits: 0-0-2:2 Year: 2015

Course Title: SEMINAR

Pre-requisites: Nil

Objective:

· To assess the debating capability of the student to present a technical topic. Also to impart training to

a student to face audience and present his/her ideas and thus creating self esteem and courage that

are essential for an engineer.

Individual students are required to choose a topic of their interest preferably from outside the M.Tech

syllabus and give a seminar on that topic about 45 minutes. A committee consisting of at least three

faculty members shall assess the presentation of the seminar and award marks to the students based

on merits of topic of presentation. Each student shall submit two copies of a write up of the seminar

topic. One copy shall be returned to the student after duly certifying it by the chairman of the

assessing committee and the other will be kept in the departmental library. Internal continuous

assessment marks are awarded based on the relevance of the topic, presentation skill, quality of the

report and participation.

Course outcome:

The students who successfully complete this course will have the capability to analyse and present a

technical topic.

Internal continuous assessment: 100 marks

Subject Relevance : 10 marks

Concept/ Knowledge in the topic : 20 marks

Presentation : 40 marks

Report : 30 marks

Total marks : 100 marks

Kerala Technological University

Page 24 of 70

Course No: 09ME6171 Credits: 0-0-2:1 Year: 2015 Course Title: ADVANCED MANUFACTURING LAB 1

Pre-requisites: Nil

Course Objective:

To gather knowledge regarding CNC machines and programming

To impart training on FEM analysis

To study assembly and mechanism design

To gather knowledge on measurement of surface quality of machined surfaces

Syllabus:

1.Exercises on finite element analysis - Introduction to FEM - 1D, 2D and 3D elements - shape

functions – pre processing - boundary conditions, structured and free mesh generation - analysis -

linear and non linear analysis - static and dynamic analysis - post processing - display, animation,

extraction of nodal data - exercises on heat conduction and elasticity may be given using commercial

FEM packages 2. Assembly and mechanism design = Assembling of various parts and tolerance analysis - synthesis

and design of mechanisms - animations - exercises on various mechanisms like four bar linkages and

its variations - cam and follower - two and four stroke engines 3. Computer aided manufacturing - Part programming fundamentals - manual part programming and

computer aided part programming - hands on training in computer controlled turning and milling

operations - familiarity with windows based software packages - tool path generation and simulation -

exercises on CNC lathe and machining centre /milling machines 4. Practical study on surface quality of machined surfaces - Exercises on grinding of components

and measurement of of surface finish and study of influence of cutting variables on surface quality

Course Outcome:

Students who successfully complete this course will have demonstrated ability to decide design

constraint of manufacturing processes and analyse design problem FEM.

Reference

1. Jones D. DSP Laboratory with TI TMS320C54x [Connexions Web site]. January 22, 2004.

Available at: http://cnx.rice.edu/content/col10078/1.2/

The manuals of the IDE and Processor being used.

Internal Continuous Assessment: 100 marks

Mid Term Internal Test 40 Marks

Laboratory Experiments & Viva

Voce

10 Marks

Final Internal Test 50 Marks

Total 100 Marks

Kerala Technological University

Page 25 of 70

SECOND SEMESTER

Course No: 09ME6112 Credits: 3-1-0:4 Year: 2015 Course Title: APPLIED COMPUTATIONAL METHODS

Pre-requisites: Nil

Objective:

To acquire knowledge in computational methods and its applications in engineering

Syllabus:

Solving sets of linear equations, direct elimination method, LU factorization, Tri diagonal system of

equations, Curve fitting and approximation of functions, fitting of nonlinear curves by least squares,

regression analysis, numerical integration, Boundary value problems and characteristic value

problems, shooting method, equilibrium method, derivative boundary conditions, higher order

equilibrium method, Rayleigh Ritz method, Numerical solution of partial differential equations,

Laplace equation, representation as a difference equation.

Course Outcome:

Students who successfully complete this course will have demonstrated ability to understand

the fundamentals of computational methods and its uses.

Reference books: 1. Steven. C. Chapra and Raymond P Canale Numerical method for Engineers with software

and programming applications ,Tata mc Graw Hill Edition 2004

2. Curtis F Gerald and Patrick O Wheatly , Applied numerical analysis, Pearson

education,2002 3. Joe D Holman numerical method foe engineers and scientists, yes Dee publishing Pvt ltd,

2010

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 26 of 70

COURSE PLAN

Course No:09EC6312 Title:APPLIED COMPUTATIONAL METHODS

(L-T-P): 3-1-0 Credits :4

Module Contact

hours

% marks in

end

semester

exam

Module I:

Solving sets of linear equations, direct elimination method, LU

factorization, Tridiagonal system of equations, Thoma’s algorithm,

iterative methods, Relaxation method, Eigen value problems, power

method, system of non linear equations, Newton- Rap son method,

computer programs.

13 25

Module II:

Curve fitting and approximation of functions, fitting of nonlinear

curves by least squares, regression analysis, numerical integration,

Newton-cotes integration formulas

7 13

FIRST INTERNAL TEST , trapezoidal and Simpson ‘s rules, Gaussian quadrature, adaptive

integration, cubic Spline functions, Bezier curves and B- Splines,

multiple integrals, computer programs.

6 12

Module III:

Boundary value problems and characteristic value problems, shooting

method, equilibrium method, derivative boundary conditions, higher

order equilibrium method, Rayleigh Ritz method, characteristic value

problems, solution using characteristic polynomial method, power

method and inverse power method. computer programs

13 25

SECOND INTERNAL TEST Module IV:

Numerical solution of partial differential equations, Laplace equation,

representation as a difference equation, iterative method for Laplace

equation, Poisson equation, derivative boundary conditions, irregular

and non rectangular grids, ADI method, parabolic partial differential

equations, explicit method, crank Nicolson method, stability and

convergence, applications to heat flow problems, solution of wave

equations by finite difference method, computer programs. Note: exposure to MATLAB /C/C++for solution of design problems

may be given to students for submitting assignments.

13 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 27 of 70

Course No: 09ME6122 Credits: 3-0-0:3 Year: 2015

Course Title: MODERN MANUFACTURING PROCESSES

Pre-requisites: Nil

Objectives:

To understand fundamental machining principles and the mechanisms in the nontraditional

machining processes and to describe various advanced metal forming operations.

Syllabus:

Mechanical Processes: Ultrasonic Machining- Elements of process, cutting tool system design, effect

of parameters, Thermal Metal Removal Processes Plasma Arc Machining (PAM): Plasma, non

thermal generation of plasma, mechanism of metal removal, PAM parameters, High Velocity

Forming Processes:- Conventional versus High velocity forming methods – Material behavior – stress

waves and deformation in solids.

Course Outcome:

Students who successfully complete this course will have demonstrated an ability understand the

fundamental concepts modern manufacturing methods.

Reference Books

1) HMT, Production Technology, Tata Mc. Graw Hill, New Delhi.

2) Ghosh and Mallik, Manufacturing Science, East West Press.

3) ASTME, High Velocity Forming of metals, Prentice Hall of India.

4) J.Pearson, Explosive Forming of Metals.

5) Rinehart and Pearson, Explosive working of metals, Pergamon Press.

6) P.C.Pandey, H.S.Shan, Modern Machining Processes, Tata McGraw Hill

7) Ghosh and Malik, Machining Science, Affiliated East-West Press

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

COURSE PLAN

Kerala Technological University

Page 28 of 70

Course No:09ME6122 Title:MODERN MANUFACTURING PROCESSES

(L-T-P): 3-0-0 Credits : 3

Module Contact

hours

% marks in

end

semester

exam

Module I: Mechanical Processes: Ultrasonic Machining- Elements of

process, cutting tool system design, effect of parameters, economic

considerations, applications, limitations of the process, advantages

and disadvantages. Abrasive Jet Machining- Variables in AJM, metal

removal rate in AJM. Water Jet Machining- Jet cutting equipments,

process details, advantages and applications.

Electrochemical and Chemical Metal Removal Processes:

Electrochemical Machining- Elements of ECM process, tool work

gap, chemistry of the process, metal removal rate, accuracy, surface

finish and other work material characteristics, economics, advantages,

applications, limitations.

10 25

Module II: Thermal Metal Removal Processes: Electric Discharge

Machining (EDM) or spark erosion machining processes, mechanism

of metal removal, spark erosion generators, electrode feed control,

dielectric fluids, flushing, electrodes for spark erosion,

5 13

FIRST INTERNAL TEST selection of electrode material, tool electrode design, surface finish,

machining accuracy, machine tool selection, applications. Wire cut

EDM. Laser beam machining (LBM)- Apparatus, material removal,

cutting speed and accuracy of cut, metallurgical effects, advantages

and limitations

5 12

Module III: Plasma Arc Machining (PAM): Plasma, non thermal

generation of plasma, mechanism of metal removal, PAM

parameters, equipments for D.C. plasma torch unit, safety

precautions, economics, other applications of plasma jets. Electron

Beam Machining (EBM) – Generation and control of electron beam,

theory of electron beam machining, process capabilities and

limitations.

10 25

SECOND INTERNAL TEST Module IV: High Velocity Forming Processes:- Conventional versus

High velocity forming methods – Material behavior – stress waves

and deformation in solids – Stress wave induced fractures –

Applications. Explosive Forming Processes:- Principles – Explosives

– Length of reactions – Energy in plastic deformations – Expression

for change in size required for deforming a flat disc into a bulged

form – Effect of process in material properties – Types of Explosive

forming – die construction.

9 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 29 of 70

Course No: 09EM6132 Credits: 3-0-0:3 Year: 2015

Course Title: ROBOTICS AND ROBOT APPLICATIONS

Pre-requisites: Nil

Objective:

To impart a general awareness about the structure and application of robots

To familiarize an understanding about need of different types of drives and sensors.

To develop analysis skills in kinematics and trajectory generation.

Syllabus:

Introduction to robotics-Classification and structure of robots, Drives and Sensors- Spatial

descriptions and transformations, Basic rotation matrices, Translation-rotation transformations,

Workspace analysis, Velocities and static forces- Linear and rotational velocity of rigid bodies,

Velocity propagation from link to link, Introduction to robot programming, Different types of

programming languages like AL, AML, VAL etc.,

Course Outcome:

Students who successfully complete this course will have demonstrated ability to understand the

fundamental concepts and techniques used in industrial robotics-

References:

1. John J Craig, Introduction to Robotics, Mechanics and Control, Second edition, Addison-

Wesley, 1999

2. Mark W Spong& M. Vidyasagar, Robot Dynamics and Control, John Wiley & Sons, 1989

3. K S Fu, R C Gonzales, C S G Lee, Robotics Control, Sensing, Vision and intelligence, McGraw

Hill, 1987

4. R. P. Paul, Robot manipulators Mathematics Programming, Control, the Computer Control of

Robotic Manipulators, The MIT Press, 1979

5. Mikell P. Groover et al, “Industrial Robots-Technology, Programming and Application”,

McGraw Hill Publishing Company-1980.

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 30 of 70

COURSE PLAN

Course No:09ME6132 Title:ROBOTICS AND ROBOT APPLICATIONS

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I:

Introduction to robotics-Classification and structure of robots,

Drives and Sensors-DC motors, Stepper motors, AC servo motors,

Pneumatic actuators, Hydraulic actuators, Range sensors, Proximity

sensors, Encoders, Touch sensors, Force and torque sensors, Robotic

vision, Various types of control schemes.

10 25

Module II:

Spatial descriptions and transformations, Basic rotation matrices,

Translation-rotation transformations, Workspace analysis, Euler

angles, Robot Kinematics- Convention for affixing frames to links,

DH-representation

5 12

FIRST INTERNAL TEST Derivation of direct kinematic equations for various types of robots,

Inverse manipulator kinematics, Solvability, algebraic and geometric

solutions, Pipers solution when three axes intersect, Repeatability and

accuracy

5 13

Module III:

Velocities and static forces- Linear and rotational velocity of rigid

bodies, Velocity propagation from link to link, Jacobians,

Singularities, Static forces in manipulators, Jacobians in force

domain, Cartesian transformation of velocities and static forces,

Trajectory generation-General considerations in path descriptions and

generation, Joint space schemes, Cubic polynomials, Linear function

with parabolic blends, Cartesian space schemes, Geometric problems

with Cartesian paths

9 25

SECOND INTERNAL TEST Module IV:

Introduction to robot programming, Different types of programming

languages like AL, AML, VAL etc., Industrial applications, Spry

painting, Spot welding, Arc welding, drilling, Assembly operations,

Concept of manufacturing cell, Safety considerations.

10 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 31 of 70

Course No: 09ME6116 Credits: 3-0-0:3 Year: 2015 Course Title: DESIGN FOR MANUFACTURE

Pre-requisites: Nil

Objective:

To understand the design principles for manufacturability of various components

.

Syllabus:

Design principles for manufacturability :- Strength and mechanical factors, mechanisms selection.

Component design-machining consideration: - Design features to facilitate machining- Component

design - Redesign for manufacture and case studies:- Identification of uneconomical design -

Modifying the design- group technology - Computer Applications for DFMA

Course Outcome:

Students who successfully complete this course will have fundamental knowledge about design for

manufacturing.

Reference books

1. Harry Peck, "Design for Manufacture", Pittman Publication, 1983.

2. Robert Matousek, "Engineering Design - A systematic approach", Blackie & sons Ltd., 1963.

3. James G. Bralla, "Hand Book of Product Design for Manufacturing", McGraw Hill Co., 1986.

4. Swift K.G., "Knowledge based design for manufacture, Kogan Page Ltd., 1987.

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 32 of 70

COURSE PLAN

Course No:09ME6116 Title:DESIGN FOR MANUFACTURE

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I:

Design principles for manufacturability: - Strength and mechanical

factors, mechanisms selection, evaluation method, Process capability

- Feature tolerances - Geometric tolerances - Assembly limits –

Datum features - Tolerance stacks.

Working principle, Material, Manufacture, and Design - Possible

solutions - Materials choice - Influence of materials on from design -

from design of welded members, forgings and castings.

10 25

Module II:

Component design-machining consideration: - Design features to

facilitate machining - drills - milling cutters - keyways - Doweling

procedures, counter sunk screws - Reduction of machined area -

simplification by separation

5 13

FIRST INTERNAL TEST simplification by amalgamation - Design for machinability - Design

for economy - Design for clampability - Design for accessibility -

Design for assembly.

5 12

Module III:

Component design - casting considerations:- Redesign of castings

based on parting line considerations - Minimising core requirements,

machined holes, redesign of cast members to obviate cores.

9 25

SECOND INTERNAL TEST Module IV:

Redesign for manufacture and case studies:- Identification of

uneconomical design - Modifying the design - group technology -

Computer Applications for DFMA

10 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 33 of 70

Course No: 09ME6126 Credits: 3-0-0:3 Year: 2015

Course Title: METROLOGY AND OMPUTER AIDED INSPECTION

Pre-requisites: Nil

Objective:

To acquire knowledge on concepts of metrology and contact and non contact measuring

Methods

Syllabus: Metrological concepts - Abbe principle various tolerances and specifications Laser

metrology – application of leasers in precision measurements Image processing and its application in

metrology.

Course Outcome:

Students who successfully complete this course will have knowledge about the fundamental concepts

of metrology and computer aided inspection.

Reference

1. ASME - Hand book of Industrial Metrology

2. Hume - Metrology, McDonald

3. Sharpe - Metrology, ELBS

4. Taher - Metrology, ELBS

5. Ted Busch - Fundamentals of Dimensional Metrology, 3rd Edition, Delmar Publishers

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 34 of 70

COURSE PLAN

Course No:09ME6126 Title:METROLOGY AND OMPUTER AIDED INSPECTION

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I:

Metrological concepts - Abbe principle – need for high precision

measurements –problems associated with high precision

measurements. Standards for length measurement – shop floor standards and their

calibration –light interference – method of coincidence – slip gauge

calibration – measurement errors.

10 25

Module II:

Various tolerances and specifications, gauging principles selective

assembly, comparators. Angular measurements – principles and

instruments. Thread measurements.

5 13

FIRST INTERNAL TEST Surface and form metrology – flatness, roughness,

waviness, roundness, cylindrically etc. Computer

aided metrology – Principles and interfacing software

metrology.

5 12

Module III:

Laser metrology – application of leasers in precision measurements –

laser interferometer, speckle measurements, laser scanners.

Co-ordinate measuring machine – types of CMM – probes used –

application –non-contact CMM using Electro optical sensors for

dimensional metrology – non contact sensors for surface finish

measurements.

9 25

SECOND INTERNAL TEST Module IV:

Image processing and its application in metrology. And Automated

machine vision applied to assembly and inspection tasks traditionally

performed by human operators.

10 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 35 of 70

Course No: 09ME6136 Credits: 3-0-0:3 Year: 2015

Course Title: GROUP TECHNOLOGY AND CELLULAR MANUFACTURING SYSTEMS

Pre-requisites: Nil

Objective:

To understand the basic concepts and components of Group Technology, Cellular

Manufacturing and its planning, Implementation and performance measurement of cellular

manufacturing system

Syllabus:

Group technology - History of group technology Cellular manufacturing - Introduction, types of

manufacturing cell, Design of cellular manufacturing systems Design of CMS- Implementation Of

CMS - GT and MRP -framework. Economics of GT/CMS, Human aspects of GT/CMS

Course Outcome:

Students who successfully complete this course will have basic understanding about group technology

and cellular manufacturing.

Reference books:

1. Mikell .P. Groover, “Automation, Production systems and Computer integrated manufacturing”,

Prentice hall of India private limited.

2. Ali Kamrani, Hamid R Parsaei, Donald H Liles, “Planning, Design and Analysis of cellular

manufacturing system”, Elsevier, 1995

3. Yoremkoren, “Computer Integrated Manufacturing System”, McGraw-Hill, 1983.

4. Manua Singh, “Systems approach to Computer Integrated Design and Manufacturing”, John Wiley &

Sons Inc, 1996

5. Irani.S.A, “Cellular Manufacturing Systems”, Hand Book

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 36 of 70

COURSE PLAN

Course No:09ME6136

Title:GROUP TECHNOLOGY AND CELLULAR MANUFACTURING SYSTEMS

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I:

Group technology - History of group technology- role of G.T. in

CAD/CAM integration , part families, classification and coding

systems- OPITZ, MI class, Multi class, selection of coding systems,

Production flow analysis, factory flow analysis, group analysis, PFA

charts, benefits of GT.

9 25

Module II:

Cellular manufacturing - Introduction, types of manufacturing cell,

Design of cellular manufacturing systems, Machine cell design,

composite part concept, types of cell design, determination of best

cell arrangement, key machine concept.

5 13

FIRST INTERNAL TEST Cell formation approach- Machine component group analysis,

similarity coefficient based approach, exceptional parts and

bottleneck machines,

5 12

Module III:

Design of CMS- Models, traditional and non-traditional approaches –

Genetic Algorithms, Simulated Annealing, Neural networks.

10 25

SECOND INTERNAL TEST Module IV:

Implementation Of CMS - Inter and intra cell layout, cost and non

cost based models, managerial structure and groups, batch sequencing

and sizing, life cycle issues in GT/CMS Measuring CMS performance- parametric analysis- PBC in GT/CMS,

cell loading, GT and MRP - framework. Economics of GT/CMS,

Human aspects of GT/CMS

10 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 37 of 70

Course No: 09ME6146 Credits: 3-0-0:3 Year: 2015

Course Title: MECHATRONICS PRODUCT DESIGN

Pre-requisites: 09EC6311

Objective:

To understand the principles of traditional and mechatronics design, programmable logic

controllers, microprocessors in mechatronics and their applications and design of mechatronics

system elements.

Syllabus:

Principles of basic electronics - Digital logic, Number system, Boolean Algebra, Microprocessors in

mechatronics and their applications Mechatronics control in Automated manufacturing Importance of

product design in industry.

Course Outcome:

Students who successfully complete this course will have demonstrated an ability to understand the fundamental concepts of mechatronics.

Reference

1. R P Jain , Modern Digital Electronics, Tata McGraw Hill 2. Ramesh S. Gaonkar, Microprocessor Architecture, Programming, and Applications With the 8085 ,

Prentice Hall 3. W. Bolton, Mechatronics, Pearson Education, Low Price Edition.

4. Michael B.Histand and David G. Alciatore, Introduction to Mechatronics and Measurement Systems,

McGraw-Hill International Editions, 1999. 5. Lawrence J.Karnm, Understanding Electro-Mechanical Engineering, An Introduction to

Mechatronics, Prentice-Hall, 2000 6. Mikel P Groover, Automation Production System and CIMS, Prentice Hall. 7. Mayall, Industrial Design, McGruw Hill

8. Niebel& Draper, Product Design & Process Engineering, McGraw Hill

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 38 of 70

COURSE PLAN

Course No:09ME6146 Title:MECHATRONICS PRODUCT DESIGN

(L-T-P): 3-0-0 Credits : 3

Module Contact

hours

% marks in

end

semester

exam

Module I

Principles of basic electronics - Digital logic, Number system,

Boolean Algebra, Realization of functions using logic gates.

Encoders, Decoders, Multiplexers, Demultiplexers, Design of

Combinational circuits, flip flop - SR flip-flop, JK flip flop, D-flip

flop, T flip-flop, Registers, Counters, Sequential circuits. Introduction

to Programmable logic devices, Implementation of circuits using

PLAs and PALs.

9 25

Module II

Microprocessors in mechatronics and their applications - Architecture

- Pin configuration Instruction set

5 13

FIRST INTERNAL TEST Programming of Microprocessors using 8085 instructions.

Microcontroller. Integrated circuits 5 12

Module III

Mechatronics control in Automated manufacturing, various

Principles of Electronic system communication- Interfacing. AD and

DA converters, input and output devices. Applications - Temperature

control, Stepper motor control, Traffic light controller.

10 25

SECOND INTERNAL TEST Module IV

Importance of product design in industry. Principal requirements of

good product design. Factors and considerations affecting product

design. Ergonomic factor in product design. Product design

methodology and techniques. Basic elements and concepts of visual

design. Design and selection of Mechatronics system elements

Design of mechatronics products using available CAD software

packages.

10 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 39 of 70

Course No: 09ME6156 Credits: 3-0-0:3 Year: 2015

Course Title: MACHINE VISION AND APPLICATIONS

Pre-requisites: Nil

Objective:

To understand the basics of image acquisition, image processing and applications of

Machine vision

Syllabus:

Introduction to Machine Vision, human vs. machine vision, Fundamental concepts of image

processing, pixel, window, Digital image, Geometrical correction, Types of cameras for Machine

Vision and their principles

Course Outcome:

Students who successfully complete this course will have demonstrated an ability to understand the fundamental concepts of machine visions and applications.

Reference books:

1. Machine vision and digital image processing fundamentals

Louis J Galbiati

2. Digital Image Processing Sanjay Sharma

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 40 of 70

COURSE PLAN

Course No:09ME6156 Title:MACHINE VISION AND APPLICATIONS

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module 1

Introduction to Machine Vision, human vs machine vision, image

acquisition, Illumination, image formation and focusing, image

detection

10 25

Module II

Fundamental concepts of image processing, pixel, window, and pixel

location, gray scale Colour systems

5 13

FIRST INTERNAL TEST Basics of picture processing, Binary and grey scale images. Pre-

processing concepts 5 12

Module III

Digital image, Geometrical correction, Grey scale modification,

Sharpening and smoothing the images. Edge detection and line

funding spatial differentiation, Extraction of line descriptions.

9 25

SECOND INTERNAL TEST Module IV

Types of cameras for Machine Vision and their principles. Software

for measurement and pattern recognition applications with examples

Two and three dimensional measurements, Fourier transform for

pattern recognition applications, Image operation studies, interfacing

a robot with a Vision system. Basics of hardware for Vision systems.

10 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 41 of 70

Course No: 09ME6166 Credits: 3-0-0:3 Year: 2015

Course Title: COMPUTER AIDED PROCESS PLANNING

Pre-requisites: Nil

Objective:

To understand the importance of process planning

To learn about the types, design and implementation details of Computer Aided Process Planning

Syllabus:

The place of process planning in the manufacturing cycle Process engineering and process planning:

GT coding Computer aided process planning systems: Integrated process planning systems:

Course Outcome:

Students who successfully complete this course will have demonstrated an ability to understand the fundamental concepts of computer aided process planning system.

References

1 Gideon Halevi and Roland D. Weill, “Principles of process

Planning - a logical approach”, Chapman & Hall, 1995 2. Tien-Chien Chang, Richard A.Wysk, “An introduction to automated process

planning systems”, Prentice Hall, 1985 3. Chang, T. C., “An expert process planning system”, Prentice Hall, 1985 4. Nanua Singh, “Systems approach to computer integrated design and

manufacturing”, John Wiley & Sons, 1996 5. Rao, “Computer aided manufacturing”, Tata McGraw Hill, 2000

6. Web References:

7. http://claymore.engineer.gusu.edu/jackh/eod/automate/capp/capp.htm

8. http://Estraj.ute.sk/journal/engl/027/027.htm

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 42 of 70

COURSE PLAN

Course No:09ME6166 Title:COMPUTER AIDED PROCESS PLANNING

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I

Introduction: The place of process planning in the

manufacturing cycle - process planning and production planning –

process planning and concurrent engineering, capp, group

technology. Design drafting - dimensioning - conventional tolerance -

geometric tolerance – geometric modelling for process planning.

9 25

Module II

Process engineering and process planning: GT coding - the optiz

system - the MICLASS system. Experienced, based planning -,

5 13

FIRST INTERNAL TEST decision table and decision trees - process capability analysis -

process planning - variant process planning - generative approach –

forward and backward planning, input format, AI.

5 12

Module III

Computer aided process planning systems: Logical design of a

process planning - implementation considerations – manufacturing

system components, production volume, no. of production families -

CAM-I, CAPP, MIPLAN, APPAS,

12 25

SECOND INTERNAL TEST

Module IV

Integrated process planning systems: Totally integrated process

planning systems – an overview - modulus structure – data structure,

operation - report generation, expert process is planning.

8 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 43 of 70

Course No: 09ME6162 Credits: 0-0-4: 2 Year: 2015

Course Title: MINI PROJECT

Pre-requisites: Nil

Objective:

To apply the concepts introduced in the courses to a moderately computer integrated

manufacturing problems.

Syllabus:

The mini project can be a design project / experimental /hardware project and or computer simulation

project on CIM or any of the topics related with c. The project work is allotted individually on

different topics. Department will constitute an Evaluation Committee to review the project work.

Internal Continuous Assessment: 100 marks

Internal continuous assessment is in the form of evaluation, demonstration, presentation etc. The

assessment details are to be announced to the students, right at the beginning of the semester by the

teacher.

Attendance & Regularity 20 Marks

Evaluation I 30 Marks

Evaluation II 30 Marks

Assessment by Guide 20 Marks

Total 100 Marks

Kerala Technological University

Page 44 of 70

Course No: 09ME6172 Credits: 0-0-2: 1 Year: 2015

Course Title: ADVANCED MANUFACTURING LAB 2

Pre-requisites: Nil

Objective:

To acquaint with various machine tools and machining processes

To acquire knowledge on various nontraditional machining processes

To impart training on solid modeling

To study robot and CMM applications

Tools :

1. Exercises on solid modelling Introduction to computer graphics - viewing transformations, curves and surfaces generation,

curve fitting and curve fairing techniques - 2D, wire frame, 3D shading - familiarity with Boolean

operations - sweep, revolve, loft, extrude, filleting, chamfer, splines etc. - windowing, view point,

clipping, scaling and rotation transformations using commercial solid modelling packages 2. Programming of industrial robots

Introduction to robotics - structure, workspace analysis and various components - actuators -

sensors - encoders - end effectors - applications - hands on training on industrial robots - manual and

programmed path planning 3. Computer aided inspection and quality control

Introduction to CMM - classification - structure - components - familiarity with measurement

software packages and its modules - demonstration of the capability of coordinate measuring machine

using a sample component e.g. - engine block – concepts of reverse engineering and rapid prototyping

technology Course Outcome:

Students who successfully complete this course will have the ability to implement major concepts introduced in manufacturing.

Internal Continuous Assessment: 100 marks

\

Mid Term Internal Test 40 Marks

Laboratory Experiments & Viva

Voce

10 Marks

Final Internal Test 50 Marks

Total 100 Marks

Kerala Technological University

Page 45 of 70

THIRD SEMESTER

The student has to credit 2 theory subjects from the two groups of electives listed.

3 hours lecture per week

Course No: 09ME7117 Credits: 3-0-0: 3 Year: 2015

Course Title: DESIGN OF MACHINE TOOLS

Pre-requisites: Nil

Objectives:

To make the students understand the concepts & broad principles of machine tool design,

Regulation of speed and speed regulation, design of machine tool structure, dynamics of machine

tools.

Syllabus:

Developments of machine tools, types of machine tools surface, profiles and paths produced

by machine tool Regulation of Speed and Feed rates: Laws of stepped regulation Design of Machine

Tool Structure: Requirements and design criteria for machine tool structures, Dynamics of machine

tools: General procedure for assessing the dynamic stability of cutting process,

Course Outcome:

Students who successfully complete this course will have demonstrated an ability to understand the fundamental concepts of design of machine tools..

Reference books:

1. N.K. Mehta, Machine Tools Design & Numerical Controls, T.M.H.

New Delhi.

2. .S.K. Basu, Design of Machine Tools, Allied Publishers.

3. Bhattacharya A and Sen.G.C, Principles of Machine Tools, New

Central Book Agency.

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 46 of 70

COURSE PLAN

Course No:09ME7117 Title:DESIGN OF MACHINE TOOLS

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I

Introduction: Developments of machine tools, types of machine tools

surface, profiles and paths produced by machine tools. Features of

construction and operations of basic machine tools e.g. lathe, drill,

milling shapes and planers, grinding machine etc. General

requirement of machine tool design. Machine tool design process.

Tool wear, force Machine Tools Drives: Classification of machine tool drives, group

v/s individual drives, Selection of electric motor, A brief review of

the elements of mechanical transmission e.g. gear, belt and chain

drives, slider-crank mechanism, cam mechanism, nut & Screw

transmission, Devices for intermittent motion, reversing &

differential mechanisms. Couplings and clutches Elements of

hydraulic transmission system. e.g. pumps, cylinder, directional

control valves, pressure valves etc. Fundamentals of Kinematics

structure of machine tools.

10 25

Module II

Regulation of Speed and Feed rates: Laws of stepped regulation,

selection of range ratio, standard progression ratio

5 13

FIRST INTERNAL TEST selection of best possible structural diagram, speed chart, Design of

feed box, developing gearing diagrams. 5 12

Module III

Design of Machine Tool Structure: Requirements and design criteria

for machine tool structures, selection of material Basic design

procedure for machine tool structures, design of bed, column and

housing, Model technique in design. Design of guide ways and power screws: Basic guide way profiles,

designing guide way for stiffness a wear resistance & hydrostatic and

antifriction guide ways. Design of sliding friction power Screws.

Design of spindlier & spindle supports.

10 25

SECOND INTERNAL TEST

Module IV:

Dynamics of machine tools: General procedure for assessing the

dynamic stability of cutting process, closed loop system, chatters in

machine tools. Control Systems: Functions, requirements & types of

machine tool controls, controls for speed & feed change. Automatic

and manual Controls.

9 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 47 of 70

Course No: 09ME7127 Credits: 3-0-0:3 Year: 2015

Course Title: COMPUTATIONAL FLUID DYNAMICS AND APPLICATIONS

Pre-requisites: Nil

Objective:

To develop an understanding of Computational fluid dynamics and application of CFD in

Practical cases especially in manufacturing steps like melting, freezing of casting, flows of cutting

fluids and rheological fluids like plastics.

Syllabus:

Conservation laws of fluid motion and boundary conditions. Finite volume method for convection

diffusion problems- Solution of viscous incompressible flows by the stream function-vorticity

formulation. Solution of Navierstokes equation for incompressible flows by SIMPLE algorithm.

Implementation of boundary conditions

Course Outcome:

Students who successfully complete this course will have demonstrated ability to understand the fundamental concepts of computational fluid dynamics and applications. References:

1. 1.H.K Versteeg .An introduction to computational fluid dynamics, Longman

Scientific

2.Suhas V. Patankar, Numerical heat transfer and fluid flow, Butter-worth

Publishers 3. John. D. Anderson, Computational fluid dynamics, Basics with applications, McGraw Hill.

4.Muralidhar.K and Sundararajan.T, “Computational fluid flow and heat transfer”,Narosa

publications,2003

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 48 of 70

COURSE PLAN

Course No:09EC7327 Title:COMPUTATIONAL FLUID DYNAMICS AND APPLICATIONS

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I

Conservation laws of fluid motion and boundary conditions.

Governing equations of fluid flow and heat transfer. Mass

conservation in three dimensions. Momentum equation in three

dimensions. Energy equation in 3D. Equation of state. Navier stokes

equation for a Newtonian fluid. Conservative form of the governing

equations. Differential and integral form. Classification of fluid flow

equation. Principles of discretization & fluid flow modelling-Classification of

PDE-Elliptical, hyperbolic and parabolic equations.

9 25

Module II

Finite volume method for convection diffusion problems- steady one

dimensional convection and diffusion

4 13

FIRST INTERNAL TEST The central difference scheme. Properties of discretization scheme.

The upwind differencing scheme. The hybrid differencing scheme.

Power law scheme. Quick scheme. Other higher order scheme

5 12

Module III

Solution of viscous incompressible flows by the stream function-

vorticity formulation. Solution of Navier-stokes equation for

incompressible flows by SIMPLE algorithm - The SIMPLER

algorithm. The SIMPLEC algorithm. And PISO algorithm The

solution of discretised equations. The tridiagonal matrix algorithm.

Finite volume method for unsteady flows. One dimensional unsteady

heat equations- explicit and implicit schemes.-Implicit method for 2d

and 3d problems..

11 25

SECOND INTERNAL TEST Module IV

Implementation of boundary conditions- inlet and outlet boundary

conditions- slip and no-slip boundary conditions – pressure boundary

condition-symmetry periodic boundary conditions- Turbulence

modelling-One equation model, k-ω and k-ε model. Case studies-Practical problems like use of commercial CFD

packages for simulation of casting solidification and for cutting fluid

mist formation.

10 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 49 of 70

Course No: 09ME7137 Credits: 3-0-0:3 Year: 2015

Course Title: NEURAL NETWORKS AND FUZZY SYSTEMS

Pre-requisites: Nil

Objectives:

To discuss the neural networks, architectures, algorithms and applications, including

Hebbian, Hoffield, Competitive Learning, ART and Back propagation neural nets.

Syllabus:

Introduction to neural networks: Difference between Biological and Artificial Neural Networks

Typical

Architecture Neural networks based on competition Classical and fuzzy sets and relations:

Course Outcome:

Students who successfully complete this course will have demonstrated an ability to understand the

fundamental concepts of theory of error control coding. Fuzzy arithmetic: Extension principle –

Fuzzy numbers, Fuzzy vectors,

Text Books

1. .Neural Computing Theory & Practice - Philip D. Wasserman. 2. Simon Haykins, "Neural Network a - Comprehensive Foundation", Macmillan College, Proc, Con,

Inc

3. Driankov D., Hellendoorn H. &Reinfrank M., "An Introduction to Fuzzy Control", Norosa Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 50 of 70

COURSE PLAN

Course No:09ME7137 Title:NEURAL NETWORKS AND FUZZY SYSTEMS

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I

Introduction to neural networks: Difference between Biological and

Artificial Neural Networks Typical Architecture, Common Activation

function, McCulloch – Pits Neuron, Simple Neural Nets for Pattern

Classification, Linear Seperability – Hebb Net, Perception, Adaline,

Madeline – Architecture, Algorithm, and Simple applications. Pattern association: Training Algorithms for pattern association –

Hebb rule and Delta rule, Hetero associative, Auto associative and

alterative Auto associative Net, Bidirectional Associative Net,

10 25

Module II

Neural networks based on competition: Fixed Weight Competitive

Nets – Maxnet, Mexican Hat and Hamming Net, Kohenen Self

organizing Maps, Learning Vector Quantization, Counter propagation

– Architecture, Algorithm, and Simple applications.

5 13

FIRST INTERNAL TEST Adaptive resonance and back propagation neural networks: ART1

and ART2 – Basic Operation and Algorithm, Standard Back

propagation Architecture Derivation of learning rules, Multi layer

Neural Nets as Universal Approximates, Boltzmann Machine

5 12

Module III

Classical and fuzzy sets and relations: Properties and operations on

Classical and Fuzzy sets, Crisp and Fuzzy relations – Cardinality,

Properties and operations, Composition, Tolerance and Equivalence

relations. Membership functions: Features of membership function, standard

forms and boundaries, fuzzification, membership value assignment,

fuzzy to crisp conversions, lambda cuts of fuzzy sets and relations.

DeFuzzification methods.

9 25

SECOND INTERNAL TEST Module IV

Fuzzy arithmetic: Extension principle – Fuzzy numbers, Fuzzy

vectors, Classical predicate logic, fuzzy logic approximate reasoning,

fuzzy tautologies. Fuzzy applications: Nonlinear simulations, fuzzy associated

memories, fuzzy decision making –Evaluation ordering, multi

objective decision making, fuzzy classification – cluster analysis,.

10 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 51 of 70

Course No: 09ME7147 Credits: 3-0-0:3 Year: 2015

Course Title: MECHATRONICS IN MANUFACTURING SYSTEMS

Pre-requisites: Nil

Objective:

To impart knowledge on the elements of mechatronics and their applications in manufacturing

systems

Syllabus

Introduction - - multidisciplinary scenario - evolution of mechatronics Elements of Mechatronics -

Mechatronic elements - data presentation systems Controls in NC Machines and fluidic control -

Controls in NC Machines-hydraulic systems - Process control Pneumatics and programmable logic

controls -

Course Outcome:

Students who successfully complete this course will have demonstrated ability to understand the fundamental concepts of mechatronics in manufacturing system. .

References:

1. 1W Boltson , ‘Mechatronics’,PearsonEducation third edition 2007. 2. Andrew Parr, ‘Hydraulics and Pneumatics’, Jico Publishing House ,Mumbai 2006.

3.Yoram Koren, ‘Computer control of Manufacturing Systems’, TataMc.Graw Hill Publ ishers, New Delhi, 2005.

4. Mahalik,Nitaigour,Premehand, ‘Mechatronics’, TataMc.Graw Hill Publishers, New Delhi 2005.

5. Anthony Esposito, ‘Fluid Power’, Pearson Education, 2005

6. Ogata Katsuhiko , ‘Modern Control Engineering’, Printice Hall of India , 2005.

7. Kuo, ‘Automatic Control Systems’, Asian student Edition, Printice Hall of India,2005.

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

COURSE PLAN

Kerala Technological University

Page 52 of 70

Course No:09EC7347 Title:MECHATRONICS IN MANUFACTURING SYSTEMS

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I

Introduction - - multidisciplinary scenario - evolution of

mechatronics - scope of Mechatronics - measurement systems -

control systems - servomechanisms and regulators - control system

fundamentals - block diagrams and block diagram reduction-Stability

of control systems - Rouths and Hurwitz stability criteria

10 25

Module II

Elements of Mechatronics - Mechatronic elements - data

presentation systems - displays - analog and digital indicators -

analogous chart recorders -

5 13

FIRST INTERNAL TEST visual display units - CRO - printers - magnetic recorders – light

indicators - liquid crystal display units - alarm indicators data loggers

- computers with plug in boards-data acquisition systems.

5 12

Module III

Controls in NC Machines and fluidic control - Controls in NC

Machines- hydraulic systems - direct current motors - stepping

motors – feedback devices-encoders - resolvers - inductosyn – tacho

generators - principles of fluid logic control - Coanda effect - basic

fluidic devices - fluidic logic gates – bi stable – flip flop - OR and

NOR gates - exclusive OR gates - fluidic sensors - backpressure

sensor - cone jet proximity sensor –interruptible jet senor.

9 25

SECOND INTERNAL TEST

Module IV

Process control Pneumatics and programmable logic controls

- Process control pneumatics - signals and standards - the flapper

nozzle - volume booster – air relay and force balance - pneumatic

controllers - proportional pneumatic control - proportional plus

integral pneumatic control - proportional plus integral plus derivative

pneumatic control - PI and IP convertors. Programmable logic

controllers (PLC) - input output processing - programming

(fundamentals only) – mnemonics - timers - shift registers - master

and jump controls - data handling - selection of PLC.

10 25

END SEMESTER EXAMINATION

Course No: 09ME7167 Credits: 3-0-0:3 Year: 2015

Kerala Technological University

Page 53 of 70

Course Title: NANOTECHNOLOGY

Pre-requisites: 09EC6335

Objectives:

Objectives: To understand the concept of nanotechnology, nanomaterials, charecterization of nano

particles and emerging application of nanomaterials.

syllabus:

Broad introduction to nanotechnology, Essence of Nanotechnology, Physical Chemistry of

Nanomaterials. Methods of synthesis of nanomaterial fabrication- Focus on different nanomaterials:

Focus on emerging applications. Diagnosing Personal Health and Medical Applications

Course Outcome:

Students who successfully complete this course will have demonstrated an ability to understand the fundamental concepts of nano technology.

References:

1. Earl Boysen, Nanotechnology by Richard Booker, Wiley Publishing Inc., 2006. 2. Charles P. Poole Jr., Frank J. Owens, Introduction to Nanotechnology, John Wiley & Sons

Publications, 2003. 3. Tang, Zikang and Sheng, Ping, “Nano science and technology: novel structures and

phenomena”,Taylor and Francis, 2003 4. Michael Rieth, “Nano-Engineering in Science and Technology: An Introduction to the World of

Nanodesign”, World Scientific, 2003 5. R. Kelsall, I. Hamley and M. Geoghegan (Eds.), “Nanoscale Science and Technology”,Wiley,

2005.

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

COURSE PLAN

Kerala Technological University

Page 54 of 70

Course No:09ME7167 Title:NANOTECHNOLOGY

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I

Broad introduction to nanotechnology, Essence of

Nanotechnology, Nano in daily life, Brief account of nano

applications, Properties of nano materials, Metal nano clusters,

Semiconductor nano particles. some key examples of

nanotechnology. Main engineering activities of design, manufacture

and testing in a nanotechnology context.

10 25

Module II

Physical Chemistry of Nanomaterials. Methods of synthesis of

nanomaterial fabrication-"Top-down" vs. "bottom-up" approaches.

Equipment and processes needed to fabricate nano devices and

structures. Self-assembly of nano particles and nano structural

molecular materials, nano scale molecular self assembly and self

organization of surfactant solutions, Polymers, biological system and

liquid crystals.

4 12

FIRST INTERNAL TEST Self-assembly of nano particles and nano structural molecular

materials, nanoscale molecular self assembly and self organization of

surfactant solutions, Polymers, biological system and liquid crystals.

6 13

Module III:

Focus on different nano materials: Carbon nano tubes,

Inorganic nano wires-, Organic molecules for electronics, Biological

and bio-inspired materials, Metallic nano materials,

Different shape nano materials. Characterization of nano particles by

Atomic Force Microscopy, Scanning Tunnelling Microscopy,.

9 25

SECOND INTERNAL TEST Module IV

Focus on emerging applications. Diagnosing Personal Health

and Medical Applications .Lab on a chip, Super X-ray vision,

mapping the genes, Understanding how pharmaceutical company

develops drugs, Delivering a new drug the Nanotech way, Cooking

cancer with nano cells,

10 25

END SEMESTER EXAMINATION

Course No: 09ME7177 Credits: 3-0-0:3 Year: 2015

Kerala Technological University

Page 55 of 70

Course Title: SCHEDULING OF MANUFACTURING SYSTEMS

Pre-requisites: Nil

Objectives:

To familiarize the students with various scheduling techniques suitable for different

Manufacturing systems

Syllabus:

Importance of scheduling in implementation of production planning- overview of models Flow shop

scheduling: Introduction – permutation schedules

Job shop scheduling: Introduction, types of schedules, schedule generator.

Course Outcome:

Students who successfully complete this course will have demonstrated an ability to understand the

fundamental concepts of scheduling of manufacturing system.

Reference Books:

1. Michael Pinedo and Xiuli Chao (1993) Operations Scheduling: With application in

Manufacturing and Services, McGraw Hill.

2. Kenneth R.Baker (1974), Introduction to sequencing and scheduling, John Wiley and Sons. 3. R.W. Conway, W.L. Maxwell and L.W.Miller (1967), Theory of Scheduling, Addison, Wesley.

4. Michael Pinedo (1995), Scheduling: theory, algorithms and systems, Prentice Hall,

5. New Delhi.

6. S. French (1982), Sequencing and Scheduling, Elis Horwood Ltd., Chichester, U.K.

Internal continuous assessment: 40 marks

Internal continuous assessment:

Test 1- 15 marks

Test 2- 15 marks

Assignment/Tutorial-10 marks

Total-40marks

Kerala Technological University

Page 56 of 70

COURSE PLAN

Course No: : 09ME7177 Title:SCHEDULING OF MANUFACTURING SYSTEMS

(L-T-P): 3-0-0 Credits :3

Module Contact

hours

% marks in

end

semester

exam

Module I: Introduction: Importance of scheduling in implementation of

production planning- overview of models –machine configurations –

processing characteristics and constraints – objectives and performance

measures – computational complexity; NP complete and NP hard –

optimality of schedules Single machine sequencing with independent jobs; without due dates,

with due dates – adjacent pair wise interchange methods – branch and

bound approach – neighbourhood search techniques – random sampling –

parallel machine models.

9 25

Module II Flow shop scheduling: Introduction – permutation schedules

– Johnson’s problem-Ingalls and Schrage algorithm – dominance

properties for make span problems –

5 12

FIRST INTERNAL TEST CDS, Palmer, Gupta heuristics - Scheduling in process industries with no

waiting or work in process. 5 13

Module III: Job shop scheduling Introduction, types of schedules,

schedule generator – Disjunctive programming and Branch and bound –

shifting bottleneck heuristic and the make span – simulation studies -

elements of dynamic job shop , Scheduling in dynamic flow systems. Use

of priority disciplines.

10 25

SECOND INTERNAL TEST Module IV: Applications and directions: Scheduling of Flexible

assembly systems – lot sizing and scheduling –Scheduling balancing and

other aspects of design in mixed model assembly lines and flow lines- A

survey of other scheduling problems. Applications in manufacturing

systems.

10 25

END SEMESTER EXAMINATION

Kerala Technological University

Page 57 of 70

Course No: 09ME7163 Credits: 0-0-2:2 Year: 2015

Course Title: SEMINAR

Pre-requisites: Nil

Objective:

To assess the debating capability of the student to present a technical topic. Also to impart training to

a student to face audience and present his/her ideas and thus creating self esteem and courage that

are essential for an engineer.

Individual students are required to choose a topic of their interest preferably from outside the M.Tech

syllabus and give a seminar on that topic about 45 minutes. A committee consisting of at least three

faculty members shall assess the presentation of the seminar and award marks to the students based

on merits of topic of presentation. Each student shall submit two copies of a write up of the seminar

topic. One copy shall be returned to the student after duly certifying it by the chairman of the

assessing committee and the other will be kept in the departmental library. Internal continuous

assessment marks are awarded based on the relevance of the topic, presentation skill, quality of the

report and participation.

Course outcome:

The students who successfully complete this course will have the capability to

Understand technical articles in peer reviewed journals and conferences;

Analyze and present advanced topics in computer integrated manufacturing.

Internal continuous assessment: 100 marks

Subject Relevance : 10 marks

Concept/ Knowledge in the topic : 20 marks

Presentation : 40 marks

Report : 30 marks

Total marks : 100 marks

Kerala Technological University

Page 58 of 70

Course No: 09ME7183 Credits: 0-0-12:6 Year: 2015

Course Title: MASTERS RESEARCH PROJECT (PHASE – I)

Pre-requisites: Nil

Objective:

To improve the professional competency and research aptitude by touching the areas which otherwise

not covered by theory or laboratory classes. The project work aims to develop the work practice in

students to apply theoretical and practical tools/techniques to solve real life problems related to

industry and current research.

Syllabus:

The project work can be a design project / experimental /hardware project and or computer simulation

project on signal processing or any of the topics related with signal processing stream. The project

work is allotted individually on different topics. The students shall be encouraged to do their project

work in the parent institute itself. If found essential, they may be permitted to continue their project

outside the parent institute subject to the conditions in clause 10 of M.Tech regulations. Department

will constitute an Evaluation Committee to review the project work. The Evaluation committee

consists of at least three faculty members of which internal guide and another expert in the specified

area of the project shall be two essential members.

The student is required to undertake the masters research project phase-I during the third semester and

the same is continued in the 4th semester.(Phase-II). Phase-I consists of preliminary thesis work, two

reviews of the work and the submission of preliminary report. First review would highlight the topic,

objectives, methodology and expected results. Second review evaluates the progress of the work,

preliminary report and scope of the work which is to be completed in the 4th semester.

Course outcome:

The students who successfully complete this course will have the demonstrated capability to

Formulate a research problem and perform literature review

systematically carrying out a research and write technical reports

Internal Continuous assessment: (50 marks)

Supervisor/Guide: 20 marks

Evaluation committee: 30 marks

Kerala Technological University

Page 59 of 70

FOURTH SEMESTER

Course No: 09ME7184 Credits: 3-0-0:3 Year: 2015

Course Title: MASTERS RESEARCH PROJECT (PHASE - 2)

Pre-requisites: 09ME7183

Objectives:

To improve the professional competency and research aptitude by touching the areas which otherwise

not covered by theory or laboratory classes. The project work aims to develop the work practice in

students to apply theoretical and practical tools/techniques to solve real life problems related to

industry and current research.

Syllabus:

Masters Research project phase-II is a continuation of project phase-I started in the third semester.

Before the end of the fourth semester, there will be two reviews, one at middle of the fourth semester

and other towards the end. In the first review, progress of the project work done is to be assessed. In

the second review, the complete assessment (quality, quantum and authenticity) of the Thesis is to be

evaluated. Both the reviews should be conducted by guide and Evaluation committee. This would be

a pre qualifying exercise for the students for getting approval for the submission of the thesis. At least

one technical paper is to be prepared for possible publication in journal or conferences. The technical

paper is to be submitted along with the thesis. The final evaluation of the project will be external

evaluation.

Course outcome:

The students who successfully complete this course will have the demonstrated capability to

Formulate a research problem in Computer integrated manufacturing area

systematically carrying out a research

Write technical reports and research publications

Internal Continuous assessment:

Supervisor/ Guide Evaluation

Committee

End Semester

Exam/Viva Voce

Project Review 30 Marks 40 Marks 30 Marks