Initials BBauman OPERATION AND MAINTENANCE MANUAL

OTAB

VOLUME1

PORTANGELESWATERTREATMENTPLANTOPERATION MAINTENANCEMANUALINDEX

1 Section8710 DoorHardware

EquipmentDataSheetsAbbreviationsandSchedules

ProductData

ElectricalSystemDescription

SpecialWarranties

2 Section9651ResilientTileFlooring

EquipmentDataSheetsProductData

MaintenanceData

3 Section9680Carpet


MaintenanceData

SpecialWarranties

4 Section10505MetalLockers

ProductData

MaintenanceData

5 Section10655AccordianFoldingPartition


MaintenanceData

SpecialWarranties

InstallationInstructions

AsBuiltDrawings

6 Section10801Toilet BathAccessories


MaintenanceData

SpecialWarranties

7 11160LoadingDockEquipment

EquipmentDataSheetsOwnersManual

PlannedMaintenanceProgram

SpecialWarranties

TAB

8

VOLUME1CONTINUED

11210VerticalTurbinePumpsRanneyWell

PumpsP201202 203

EquipmentDataSheets

WarrantyandStorageIntroduction

Installation

OperationMaintenance

RepairParts

PumpSubmittalVendorSubmittal

StartupTestsandReports

VOLUME2

1 11210VerticalTurbinePumpsHighService

PumpsP621622 623

EquipmentDataSheets


Installation


RepairParts



2 11210VerticalTurbinePumpsSmallBackwash

PumpsP611612

EquipmentDataSheets


Installation


RepairParts



bEYd

TAB

VOLUME2

3 11210VerticalTurbinePumpsLargeBackwash

PumpsP613 614

EquipmentDataSheets


Installation


RepairParts



4 11210VerticalTurbinePumpsBackwash

TransferPumpsP811 812

EquipmentDataSheets


Installation


RepairParts



VOLUME3

1 11210VerticalTurbinePumpsRecycleStorage

ReturnPumpsP831 832

EquipmentDataSheets


Installation


RepairParts




TAB

VOLUME3CONTINUED

2 Section11220CoagFlocSedimProcessMechanical0 M

EquipmentDataSheetsContactList

Process0 M

CoaglnjectionandMaturationMixers

SandRecirculationSlurryPumpsSettlingTankScraper

VOLUME4

1 Section11220CoagFlocSedimProcessMechanical0 MContinued

2 Section11220CoagFlocSedimProcessInsturmentation Controls

ActiflowControlPanelDrawings

LoopDrawings

1

Hydrocyclones

GuagesandSwithcesValves

LamellaTubes

Microsand

BillofMaterialsandDrawings

VOLUME5

Section11220CoagFlocSedimProcessInsturmentation ControlsContinuedBillofMaterials

VenderProductDataSheets

pHMeters

RawWaterTurbidityMeter

EffluentTurbidityMeter

MagneticFlowMeter

57300SystemManual

0

TAB

VOLUME6

1 Section11220CoagFlocSedimProcessInsturmentation ControlsContinued

S7300SystemManualContinued

MP277OperationInterfaceManual

StartUpReports

2 Section11235FilterEquipment

EquipmentDataSheets

PrefacePagesIntroduction

SafetyPrecautions

StartupandOperation

ShutdownandStorage

SamplingandTestingMaintenance

PartsInformation

Appendix

VOLUME7

O1 Section11240ChemicalFeedEquipment

EquipmentDataSheets

GeneralArrangementInformation

MeteringPumps

MeteringPumpMotors

VOLUME8

1 Section11240ChemicalFeedEquipmentContinued

PumpLocalControlPanelsPressureReliefValves

PulsationDampenersCalibrationColumns

PressureInstrumentation

VOLUME9

1 Section11240ChemicalFeedEquipment

ContinuedTanks

StaticMixerInjectionQuillsGeneralInformation

TestReports

TAB

VOLUME9CONTINUED

2 Section11240ChemicalFeedSystemPolymer

FeedSystem

EquipmentDataSheetsIntroduction

PolyBlendProductWarranty

OperationandMaintenanceData

Drawings

VOLUME10

1 Section11260SodiumHypochloriteOnSiteGenerator

EquipmentDataSheetsOnSiteGeneration

WaterFiltrations SofteningWaterHeater

WaterPressureBoost

BrineGenerationandFiltration

BrineBoost

SolutionStorageandLevelMeasurement

HydrogenSafety

MioxWarranty

ProjectDrawings

2 Section11500AirCompressor

EquipmentDataSheets

2StageCompressorManual

VOLUME11

1 Section11500AirCompressorContinued

CompressorPartsListControlPanelManual

HighTemperatureDryerManual

2 Section11510PositiveDisplacementBlowers

EquipmentDataSheetsBlowerManual

ElectricMotorManual

VBeltDriveManual

StartUpandTestReports

TAB TAB

VOLUME11Continued

3 Section12491LouverBlinds

ProductDataandSchedule

CleaningInstructions

4 Section15205ValvesWeirsandAccessories

EquipmentDataSheets

BrayPneumaticActuators

BrayLugWaferButterflyValve

12CLAValPumpControlValve



8CLAValSurgeAnticipator

WilkinsDoubleCheckValveAssemblyM HGateValve

ValMaticSwingFlexCheckValve

ValMaticButterflyValves

ValMaticCamCentricPlugValvesValMaticAirReleaseValves

TycoFlowControlMorinActuator

VOLUME12

1 Section15250MechanicalInsulation


InspectionandMaintenanceProcedures

2 Section15300FireProtectionSystem

AsBuiltDrawings

3 Sections1541015450PlumbingFixturesPlumbingEquipment

EquipmentDataSheets

WC1WaterClosetWallHung

UR1UrinalWallHungADA

Lay1LavatoryCountertopADA

DF1DrinkingFountainSHWRShowerADA

KS1KitchenSink

LS1andLS2LabSinks

ESStation

EWEyewashUnitWH1WaterHeater

WH2WaterHeater

SpecialWarranties

VOLUME12CONTINUED

4 Section15190MechanicalIdentification

MaintenanceData

ProductData

5 Section17736ElectricRadiantHeaters

EquipmentDataSheetsProductDataandPartsList

6 Section15900HVACControland

Instrumentation

EquipmentDataSheets

UniversalCircuitBreakerTransformers

AirTemperatureSensors

SolidStateEconomizerSystemAirDuctSmokeDetector

ProgrammableVAVUnitaryControllers

TemperatureControllersElectronicStand AloneControllers

WallModules

CommercialProgrammableThermostat

EconomizerLogicModulesWebAXControlModule

Relays

VOLUME13

1 Section1645016440164251605016455

16140

BillofMaterials

2 Section16450LowVoltageBuswayBillofMaterials

ShopDrawings

SpectraSeriesBuswayInstructions

CertificateofSeismicCompliance

3 Section16440MotorControlCenter

BillofMaterials

CertifiedTestReport

ShopDrawings

SparePartsListInstallationandInstructions

VFDDrives

Starters

TAB TAB

VOLUME11Continued

3 Section12491LouverBlinds


CleaningInstructions

4 Section15205ValvesWeirsandAccessories

EquipmentDataSheets

BrayPneumaticActuators

BrayLugWaferButterflyValve




8CLAValSurgeAnticipator

WilkinsDoubleCheckValveAssemblyM HGateValve

ValMaticSwingFlexCheckValve

ValMaticButterflyValves

ValMaticCamCentricPlugValvesValMaticAirReleaseValves

TycoFlowControlMorinActuator

VOLUME12

1 Section15250MechanicalInsulation


InspectionandMaintenanceProcedures

2 Section15300FireProtectionSystem

AsBuiltDrawings

3 Sections1541015450Plumbing

FixturesPlumbingEquipment

EquipmentDataSheets

WC1WaterClosetWallHung

UR1UrinalWallHungADA

Lav1LavatoryCountertopADA

DF1DrinkingFountainSHWRShowerADA

KS1KitchenSink

LS1andLS2LabSinks

ESStation

EWEyewashUnitWH1WaterHeater

WH2WaterHeater

SpecialWarranties

VOLUME12CONTINUED

4 Section15190MechanicalIdentification

MaintenanceData

ProductData

5 Section17736ElectricRadiantHeaters

EquipmentDataSheetsProductDataandPartsList

6 Section15900HVACControland

Instrumentation

EquipmentDataSheetsUniversalCircuitBreakerTransformers

AirTemperatureSensors

SolidStateEconomizerSystemAirDuctSmokeDetector

ProgrammableVAVUnitaryControllersTemperatureControllersElectronicStand AloneControllers

WallModules

CommercialProgrammableThermostat

EconomizerLogicModulesWebAXControlModule

Relays

VOLUME13

1 Section1645016440164251605016455

16140

BillofMaterials

2 Section16450LowVoltageBuswayBillofMaterials

ShopDrawings




BillofMaterials

CertifiedTestReport

ShopDrawingsSparePartsListInstallationandInstructions

VFDDrives

Starters

TAB

VOLUME13Continued


Continued

TVSS


4 Section16425Switchboards

BillofMaterials

CertifiedTestReports

ShopDrawings

SpectraSwitchboardsPowerBreakIICircuitBreakers

MicroVersaTripPortableTestSet

SKFrameBreakers

VOLUME14

1 Section16425SwitchboardsContinuedMoldedCaseCircuitBreakers

SGFrameBreakers

PQMIIElectronicMetering

OTypeHEIntegratedTVSS


2 Section16050Panelboards

BillofMaterials

AEPanelboards

AQPanelboards

ULConnectedRatingsNEMASafeInstructions


3 Section16455Transformers

BillofMaterials

Specification DataSheet

ShopDrawingsInstallationandMaintenance

ULCompliance


4 Section16440Starters

BillofMaterials

ShopDrawings300LineStarters

InstallationNEMASize0

TAB

VOLUME14CONTINUED

4 Section16440StartersContinuedInstallationNEMASize2

ACPowerCapacitors

GEWarrantyInformation

5 Section16500Lighting

LightingSchedule

LightingProductData

Warranty

VOLUME15IndexbeginsonNextPage

TAB

VOLUME15

Section1690016910InstrumentationandControlProgrammableControllerFieldEquipment1 TSIQuickReferenceItemIndex

2 ChemquipProductsConbracoIndustries

DwyerInstruments

HachCompany

HachCompany

HachCompany

HachCompany

HachCompany

HachCompany

OnyxValveCompany

ReotempInstruments

Siemens

TAB

VOLUME16

50SEPulsationSnubber

7610301AApollo FullPortIsolationValve

RHTLWWallMountAirTemperatureHumidityTransmitter

1720ELowRangeTurbidimeter

sc100ControllerforTurbidityAnalyzerandpH

MonitoringFormazinCalibrationKii

TenSettePipet

DPD1P1scDigitalDifferentialpHSensor

CL17FreeChlorineResidualAnalyzer

FreeChlorineReagentSet

MaterialSafetyDataSheets

2316SSTreeAssembly100OHM3WireRTDwithThermowell

ModelTCXT4IntelligentEconomy2WireTransmitter

MAG5000MagneticFlowmeterTransmitters

MAG5100WMagneticFlowMeters

Section1690016910InstrumentationandControlProgrammableControllerFieldEquipment

Continued

1 TSIQuickReferenceItemIndex

Siemens Hydrorranger200UltrasonicLevelTransmitterand2 HandHeldProgrammer

Siemens STHUltrasonicLevelTransducer

UnitedElectricControls

WikaInstrumentCorp

H100701H100702 H100703PressureSwitches

233344WPressureGauges

L99010DiaphragmSeals

TAB

VOLUME16Continued

0

3

4

Section1690016910InstrumentationandControlProgrammableControllerProcessorEquipment

SIMATICS7300GettingStartedCPU31xCommisioningSiemens 6ES73172EK130AB0317PNDPProcessor

Siemens

VOLUME17

1 TSQuickReferenceItemIndex

2 Siemens

3 Siemens

SIMATIC57300CPU71XSystemInstallation

OperatingInstructionManual

6ES73172EK13OABO3172PNDPCPUProcessor

6ES79538LL200AA02MBMMCMemoryCard

6ES73071EA000AA05AmpPLCPowerSupply6ES73901AF300AA0530mmDINRail

6ES73901AJ300AA0830mmDINRail

6ES73211BH020AA016PointDigitalInputModule

6ES73221BH01OAAO16PointDigitalOutputModule

6ES73317KF02OABO8PointAnalogInputModule

6ES73325HD010AB04PointAnalogOutputModule6ES73921AJ000AA020PinFrontConnector

6ES7972OBB51OXAOProfibusConnectorwithPGPort

6ES71531AA03OXBOIM1531ProfibusDPInterface

6ES79720BA51OXAOProfibusConnector

6ES79720AA01OXAOProfibusRS485Repeater6ES73211BL00OAAO32PointDigitalInputModule

6ES73221BL00OAAO32PointOutputModule6ES73921AM000AA040PinFrontConnector

6ES73700AA010AA0DummyModule

SIMATICSY300CPU31XTechnicalSpecificationsManual

6ES73172EK13OABO3172PNDPCPUProcessor

6ES79538LL20OAAO2MBMMCMemoryCard

SIMATICPROFINETCPU317PNDPConficuringthePRODINETInterfaceGettingStartedManual

TAB

VOLUME17Continued

Section1690016910InstrumentationandControlProgrammableControllerProcessorEquipment

4 Siemens

VOLUME18

1 Siemens

2 TSI ASBuiltDrawings

SIMATICNETS7CPsforPROFIBUSCofiguring

CommisioningManualPartAGereralApplication6ES73172EK13OABO3172PNDPCPUProcessor

6ES79538LL200AA02MBMMCMemoryCard6ES73901AF300AA0530mmDINRail

6ES73901AJ300AA0f30mmDINRail

6ES73921AJ000AA020PinFrontConnector

6ES73921AM000AA040PinFrontConnector

6ES73700AA010AA0DummyModule

6ES79720B351OXAOProfibusConnectorwithPGPort

6ES79720BA510XAOProfibusConnector

6ES79720AA01OXAOProfibusRS485Repeate

SIMATICS7300AutomationSystemModuleDataManual

6ES73071EA00OAAO5AmpPLCPowerSupply

6ES73211BH02OAAO16PtDigitalInputModule

6ES73221BHO1OAAO16PtDigitalOutputModule

6ES73317KF02OABO3PtAnalogInputModule

6ES73325HDO1OABO4PtAnalogOutputModule

6ES79720AAO1OXAOProfibusRS485Repeater

6ES73211BLOOOAAO32PtDigitalInputModule

6ES73221BL00OAAO332PtDigitalOutputModule

0

s

0

LT

CardinalOneS12pindexs stem

Section164501644016425160501645516140

Section16450LowVoltageBusway

Section16440MotorControlCenter

Section16425Switchboards

0

BillofMaterials

0 DSS

43QuailCourtSuite210WalnutCreekCA94596

Item QtyDescription

1 1SpectraBusway126SBUS

1RunofCopper3P3W3000AHousingGround43FtofFeederIndoor

2EachGESwitchboardStubGESWBSWG2Each90DegreeElbow1EachWallFloorFlange4FtofFeederOutdoorIP6566

BillofMaterial

PORTANGELESWTP

2 1EvolutionSeriesMCCGO100MCC1

LinetypeE9000ULlabelingrequiredNEMAWiringClassIBTNEMAEnclosureNEMA1G

12TopMountedWirewayMCCisFrontMountingOnly480Volts3Phase3Wire60Hz

MainHorzBus800AmpsRating65000AICMinVerticalBus300Amps

EnclosureandBus6VerticalSections6NEMAEnclosure1G20wide

EnclosureModifications

6 SeismicBracingZone4BusSystem6 800AmpCUMainBus6 300AmpCUGroundBus2 600AmpCUFrontVerticalBus6 VerticalUnitGroundBus

6 VerticalUnitGroundLug4 300AmpCUFrontVerticalBusBusModifications

6 65000AICSCBusBracing6 DoubleBoltedConstructionforMainBus

IncomingPower1600AmpTerminalBoardWith22AWG600MCMLugsPer

PhaseTOPFeedCuAILugFeeders

1FeederCBSELTType150AmpsFrame100AmpsTrip4FeederCBSELTType150AmpsFrame20AmpsTrip4FeederCBSELTType150AmpsFrame30AmpsTrip

CombinationStarterDevices

4Size1FVNRStarter3Hp7AmpsTripSELCBDiscAccessories

1 AmbientcompensatedOLrelay1 CPT300VA

1 Intlk 1NoCharge2Total3Size1FVNRStarter10Hp30AmpsTripTECLCBDisc

Accessories


1 Intlk 1NoCharge2Total2Size4FVNRStarter100Hp150AmpsTripSELCBDisc

Accessories

1 AmbientcompensatedOLrelay

GEConsumer IndustrialDate 6112009

Telephone 9259451140

WINProposal 6N2PORTWTP

SpeediVersion V870

1 CPT300VA

1 Intlk 1NoCharge2Total2Size1FVNRStarter5Hp15AmpsTripSELCBDisc

Accessories

1 CPT150VA

1 InterlockNoCharge1 StandardOLrelay


1 CPT300VA


1Size1FVNRStarter10Hp30AmpsTripTECLCBDiscAccessories

1 CPT150VA


VariableFrequencyDrives2AF300P115HpVariableFrequencyDriveVariableTorque

CircuitBreaker

Accessories

1 BuiltinElectronicOLRelay1 C2000AUXControl4polecontrolrelay1 CPT300VAwinterposingrelay1 StandardVFDBypassselectorswitch1 VFD3Linereactor

1 VFDLOADFILTER

2AF300P1112HpVariableFrequencyDriveVariableTorqueCircuitBreaker

Accessories

1 BuiltinElectronicOLRelay1 C2000AUXControl4polecontrolrelay1 CPT300VAwinterposingrelay1 VFD3Linereactor

Miscellaneous

512SectionofFuturespaceavailableUnitssuppliedwiththefollowingoptions

17MTWVW1STDcontrolwire17ControlwiremarkersNONE

17ControlwireterminalsStrippedSTD17Highdensitycontrolterminalboard17MTWVW1STDpowertype17Nonepowerwiremakers17StrippedWireSTDpowerwireterminal14NONESTDpowerterminalboard

WiringClass1NEMAWiringClassIB1AdderforBTWiring


LinetypeE9000NEMAWiringClassIBDNEMAEnclosureNEMA1G



Miscellaneous

EnclosureandBus8VerticalSections3NEMAEnclosure1G20wide3NEMAEnclosure1G36wide2NEMAEnclosure1G24wide


GEConsumer Industrial

8 Steelbottomplates8 SeismicBracingZone4BusSystem8 2000AmpCUMainBus8 300AmpCUGroundBus1 850AmpCUFrontVerticalBus8 VerticalUnitGroundBus



IncomingPower1600AmpTerminalBoardWith22AWG600MCMLugsPer

PhaseTOPFeedCuAILugCombinationStarterDevices



3 Intlks 1NoCharge4TotalMiscellaneous

1 FB4803FuseBlock Fuses10A33Size4FVNRStarter100Hp150AmpsTripSELCBDisc

Accessories


3 Intlks 1NoCharge4TotalMiscellaneous

1 FB4803FuseBlock Fuses10A3VariableFrequencyDrives

3AF300P11450HpVariableFrequencyDriveVariableTorqueCircuitBreaker

Accessories

1 1kOhmpotentiometer1 BuiltinElectronicOLRelay1 C2000AUXControl4polecontrolrelay1 CPT300VAwinterposingrelay2 InterlocksNoCharge1 VFD3Linereactor

1 VFDCOMCDPROFIDP

1 VFDLOADFILTERMiscellaneous

2 CR120BLRelayLatchingMiscellaneous

712SectionofFuturespaceavailable16SectionofFuturespaceavailable

Unitssuppliedwiththefollowingoptions9MTWVW1STDcontrolwire9ControlwiremarkersNONE


WiringClass1NEMAWiringClassIB


LinetypeE9000NEMAWiringClassIBDNEMAEnclosureNEMA3RTYPEA

12TopMountedWireway


0 MCCisFrontMountingOnly480Volts3Phase3Wire60Hz


Miscellaneous

EnclosureandBus4VerticalSections3NEMAEnclosure3RAOutdoor20wide1NEMAEnclosure3RAOutdoor30wide

NEMA3RCYCLENOTICETotalmanufacturingcyclewillbeincreasedbyanadditionalweekfiveworkingdaystothestandardcycleindicatedbySpeediWinEnclosureModifications




Maindevice

1SGL4TType400AmpsFrame300AmpsTripMainCBWith16AWG600MCMCablesPerPhaseTOPFeed

Feeders

1FeederCBSELTType100AmpsFrame20AmpsTrip1FeederCBSELTType100AmpsFrame100AmpsTrip

CombinationStarterDevices


1 CPT300VA

3 Intlks 1NoCharge4Total1 Standard3posselectorswitch1 StandardOLrelay


1 CPT300VA

3 Intlks 1NoCharge4Total1 Standard3posselectorswitch1 StandardOLrelay


1 CPT300VA

3 Intlks 1NoCharge4Total1 StandardOLrelay


1 CPT300VA

3 Intlks 1NoCharge4Total1 StandardOLrelay

LightingPanelBoards124CktsAQPanelboardwith225AMAINCBTypeAQ1Pole20

AmpsTripBranchBreakerLightingandPowerTransformers

130KVA3PHwithCBwPrimaryTapsTVSS

1TVSS100kASCCRMiscellaneous


Unitssuppliedwiththefollowingoptions6MTWVW1STDcontrolwire


O 6ControlwiremarkersNONE



5 1MCCSparePartsMCCRenewalSpareParts

6 1SpectraBoltOnAV1Swb108AMDP

3SectionsServiceEntranceM

3P4W480277603000AMainLugs65KAICIncomingFeedBottomFeedtoright2125Amp3PoleSELA2PadlockSE150

1400Amp3PoleSGLA41PadlockSG600

1300Amp3PoleSGLA41PadlockSG600

1800Amp3PoleSKLA81PadlockSK1200

12000Amp3PoleSSIndivMtd1PadlockPBII

2FullyRatedCUBus1BussedPullSection

2CUBusHeatRated

1TVSSHE100200kA200kAIC

2FullHeightBusOption2SideBarriers4CurrentTransformer

1PQMIIBasePQMII3PotentialTransformer

MiscellaneousAddOns

1Busway3Ph4WStandard3000A

7 1SpectraBoltOnAV2Swb108ASED

4SectionsServiceEntranceS3P4W48027760

3000AMainLugs65KAICIncomingFeedBottomFeedtoright

12000Amp3PoleSSIndivMtd1ShuntTrip1ProgrammerLSIG1AuxContacts11BellAlarm

1KirkKeyLock1EUSERCPadlockPBII

13000Amp3PoleSSDIndivMtdDrawoutMounting

1ShuntTrip1ProgrammerLSIG1AuxContacts11BellAlarm


2FrontRearlineup1ServiceEntranceLabel


0

0

0

4TYPE3RNonWalkIn2FullyRatedCUBus1UtilityCompartment4W

SEATTLECITYOFWALGHTDEPT

2MeterSockets4W1BussedPullSection

3CUBusHeatRated

4SeismicUBCCBCZone34orIBC2003MiscellaneousAddOns

1Busway3Ph4WStandard3000A

8 1PanelboardTypeAQ101L1

SingleSectionPanelBottomFeedSurfaceMnt42Ckts3P4W208Y120V10KAIC

225AMainLugs4220A1PoleTHQB

1CopperBusHeatRated1Groundmainlug TGL20

4GroundBoxbonded TGL2

1AB43BBox

1AF43SFront

1AQF3422MBXInteriorAXB7

9 1PanelboardTypeAE101P1

SingleSectionPanelBottomFeedSurfaceMnt42Ckts3P4W480Y277V42KAICSeriesRated

400AMainLugs320A1PoleTEY

920A1PoleTEYSpace115A3PoleTEY

520A3PoleTEY

230A3PoleTEY

140A3PoleTEY

1100A3PoleTEY



1AB55BBox

1AF55SFront

1AEF3424MBXInteriorAXB7

THISPANELWASSERIESRATEDAT42KAICWITHA400ASGLUPSTREAMBREAKERULSERIESCONNECTEDRATINGSAREINPUBLICATIONDET008A




140A2PoleTHQB

160A2PoleTHQB



1AB43BBox

1AF43SFront






420A1PoleTHQBSpace1CopperBusHeatRated1GroundBoxbonded TGL2

1AB25BBox

1AF25SFront


12 2Transformer67D

T2T39T83B3464G03

75kVA3PhKFACTORK4Aluminum

60Hz150CRiseTypeQLTP1Impedance7Pri4802424 Sec208Y120

ElecShieldYes

13 2LVCapacitor410PFC

65L815TE1

PWRFACTCORRECT100KVAR

14 1EvolutionSeriesMCCGO100RANNEYMCC

LinetypeE9000NEMAWiringClassIBDNEMAEnclosureNEMA1G


MainHorzBus2500AmpsRating 65000AIC

MinVerticalBus300AmpsMiscellaneous

EnclosureandBus6VerticalSections2NEMAEnclosure1G24wide2NEMAEnclosure1G36wide1NEMAEnclosure1G30wide1NEMAEnclosure1G20wide





Maindevice

1BusSpliceToSwitchboard1 2500AmpsCopperMainBusSplice1 300AmpsCopperGroundBusSplice

SolidStateStarters

1Size6SolidStateCircuitBreaker350HpSTDDUTYAccessories


1 BuiltinElectronicOLRelay1 CPT300VAwinterposingrelay

VariableFrequencyDrives2AF300P11350HpVariableFrequencyDriveVariableTorque

CircuitBreaker

Accessories

1 1kOhmpotentiometer1 BuiltinElectronicOLRelay1 C2000AUXControl4polecontrolrelay1 CPT300VAwinterposingrelay1 Shunttrip1 VFD3Linereactor

1 VFDCOMCDPROFIDP

1 VFDLOADFILTER

SpecialUnitManualEntries1PriceofSpecialUnitManualEntries

Miscellaneous

1 37GA100FCFILTERACTIVEHARMONIC100AMPMiscellaneous


Unitssuppliedwiththefollowingoptions3MTWVW1STDcontrolwire3ControlwiremarkersNONE

3ControlwireterminalsStrippedSTD3Highdensitycontrolterminalboard3MTWVW1STDpowertype3Nonepowerwiremakers3StrippedWireSTDpowerwireterminal


OrderInformation

3 StandardInstructionBooks

3 StandardCatalogRenewalParisBooks3 812by11PrintCustomerPrints

15 1SpectraBoltOnAV2Swb108ARANNEYSWB

4SectionsServiceEntranceR3P4W48027760

2500ASS2500ATripGroundFault

ManuallyOperatedMain65KAIC

IncomingFeedBottomFeedtoright

1ProgrammerPower LIT2


5100Amp3PoleFBH612500Amp3PoleSSIndivMtd1KirkKeyLock1EUSERCPadlockPBII

2FrontRearlineup1ServiceEntranceLabel

7Nameplate2FullyRatedCUBus1UtilityCompartment4W

SEATTLECITYOFWALGHTDEPT

2MeterSockets4W1BussedPullSection

3CUBusHeatRated1TVSSHE100200kA200kAIC


1E9000TransitionSecCu1MicroVersaTripPortableTestSetTVRMS24SeismicUBCCBCZone34orIBC20034CurrentTransformer

1PQMIIBasePQMII3PotentialTransformer

MiscellaneousAddOns

1VoltMeterPhaseselectorswitch


16 1PanelboardTypeAE101RANNEYP1

SingleSectionPanelBottomFeedSurfaceMnt24Ckts3P4W480Y277V42KAICSeriesRated125A3PoleSFLAMain

815A3PoleTEY

1CopperBusHeatRated2GroundBoxbonded TGL2

1AB49BBox

1AF49SFront

1AEF3242DBXInteriorAXB7

THISPANELWASSERIESRATEDAT42KAICWITHA125ASFLAMAINBREAKERULSERIESCONNECTEDRATINGSAREINPUBLICATIONDET008A

17 1PanelboardTypeAE101RANNEYL1


100A3PoleTEYMain

215A1PoleTEY

2520A1PoleTEYSpace330A1PoleTEY

1CopperBusHeatRated3GroundBoxbonded TGL2

1AB31BBox

1AF31SFront

1AEF3301BBXInteriorAXB7

18 1PanelboardTypeAE101RANNEYL3

SingleSectionPanelBottomFeedSurfaceMnt30Ckts3P4W208Y120V10KAIC100A3PoleTEYMain

2420A1PoleTEY

620A1PoleTEYSpace1CopperBusHeatRated3GroundBoxbonded TGL2

1AB31BBox

1AF31SFront

1AEF3301BBXInteriorAXB7

19 1Transformer66KC

30KVAT3XFMR

9T83C9872

30kVA3PhVENTEDCopper60Hz150CRiseTypeQLTP1Impedance509999990463257Pri4802425 Sec208Y120Gem

ElecShieldNo

0

0

0

20 1EnclsdNEMAStarter10G1STARTER2

CR487D594MH4AALAE

CombinationStarterwithMagBreakCircuitBreakerHP20

LineVolt460480V60Hz3Phase

NormalStartingdutyNEMAType1EnclosureandOversizedNEMAsize2

MagneticCircuitBreakerofrating50AwithoutCurrentLimiterControlCircuitVoltage 120V

CPTVA100VA

CCF CPTwpri secfuses

ControlOptions12ptTerminalStripunwiredThermalBiMetallicAmbientCompensated1NO1NCoverload

HandOffAutoHOASelectorSwitchStandardLightGOClass10G1

StandardLeadTime10daysFastracItem1Day

21 4EnclsdNEMAStarter10G1FANSTARTERS

CR487B594MA4AALAE

CombinationStarterwithMagBreakCircuitBreakerHP15

LineVolt460480V60Hz3Phase

NormalStartingdutyNEMAType1EnclosureandOversizedNEMAsize0

MagneticCircuitBreakerofrating3AwithoutCurrentLimiterControlCircuitVoltage 120V

CPTVA50VA

CCF CPTwpri secfuses

ControlOptions12ptTerminalStripunwiredThermalBiMetallicAmbientCompensated1NO1NCoverload

HandOffAutoHOASelectorSwitchStandardLightGOClass10G1

StandardLeadTime10daysFastracItem1Day


BillofMaterials

ShopDrawings


CertificateofSeismic

Compliance

0

e

TableofContents

OrderReq51001404

PORTANGELESWATERTREATMENTPLANT

Tab2 SpecificationSectionBuswayBillofMaterial

ShopDrawingsSupportingInformationSpectraSeriesBuswayCertificateofSeismicCompliance

GEH5876

Operation MaintenanceManual

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0

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STOREINDOORSINACLEANDRYAREAPREFERABLYCLOSETOTHEINSTALLATIONPOINTS FAILURETOSTOREANDPROTECTTHEBUSWAYPROPERLYCANCAUSESERIOUSDAMAGEANDWILLVOIDTHEWARRANTY

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GENERAL ELECTRIC 30609 PAGE

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5CONTRACTORTOVERIFYDIMENSIONSANDCONFIRM

6CONTRACTORTOLOCATEALLWALLSFLOORSOTHEROBSTRUCTIONS

7ALLHORIZONTALBUSTOHAVESTDHANGERS

MTDON100CENTERS

8ALLVERTICALBUSTOHAVESPRINGHANGERS

9VERIFYALLDIMENSIONSIMTHMARKS

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STORAGEPRECAUTIONS

BeforestoringunpacksufficientlytomakeacheckorthebuswayfurpossibleconcealeddamageresultingfromshippingandhandlingIfdamagehasoccurrednotifytheshipperimmediatelyifthcbuswayisfreeofdamagerestorepackinguntilreadyforinstallation

Storeindoorsinacleandryat preferablyclosetotheinstillationpoints

Protectthebuswayfrommechanicaldamageandanycontactwithorexposuretocorrosivefumesliquidssaltsorconcrete

Failuretostoreandprotectthebuswayproperlycancauseseriousdamageandwillvoidthewarranty

PREINSTALLATIONPROCEDURE

MlacnpossibledeliverthebuswaytoitsinstallationlocationbeforeunpackingLargelabelsoneachshippingcartonorcratedesignatetheitemscontainedAdditionallyeachbuswaypieceisidentifiedwithanhemnumberlabel

InspecteachbuswaypieceforpossibledamageorcontaminationContactsurfacesmustbecleanHowevernoattemptshouldbemadetopolishtarnishedcontactsurfaces

Checktomakecertainthatjointinsulatorsarenotdamagedorcrackedandarefirmlyinplace

Nleggereachpiecebeforeinstallation

BAR

END

GEH5876InstallationInstructions

SpectraSeriesPlugnandFeederBusway

INSTALLINGSPECTRASERIESBUSWAY

Establishbusbarphasesequence0sideislabeledtodeterminehowthebuswayistobeinstilledsoastomaintaincorrectphasingthroughoutthesystem

Notethatphasetranspositionlengthswhenfurnishedmayrelocatethe0totheoppositesideofthebuswayrun

EachbuswaypiecehasabarendandajointendseeFigure1Normallythebuswayisorientedendforendwith

buendspointingawayfrontthesourer

Inverticalrisersthebarendsshouldheupandthe0sideshouldhe00therightwhenfacingthcplugoutlet

Inverticalriserinstallationsitiseasiertolowerthebuswayintoplacethantoraiseit

1finstallationdrawingshavebeenfurnishedinformationregardingtheorientationofthebuswayendforendandlocationoftheNsideaswellasotherpertinentdatawillbefurnishedThesedrawingsshouldbecarefullyfollowedtoinsureaproperbuswaysystem

Whenliftingthebuswaybyforkliftorbycranedistributeandbalancetheweighttoavoidflexingorotherdamagetothehousing

jtlEND

Figure1

InstallingSpectraSeriesBuswaycont

WHERETOSTART

Starttheinstallationifatallpossibleatthemostcriticalpointsuchasamainfeedboxswitchboardorswitchgearanelboworothercriticalfittingortermination

OBSTRUCTIONS

WhereabuswayrunmustpassthruawallorflooranopeningoneinchlargerthanthebuswaycrosssectionshouldbeprovidedJointsmaynotoccurinsidewallsorfloorsperNECAflangeisavailabletomasktheopeningafterthebuswayisinstalled

MINIMUMCLEARANCES

3 11

CEILING

WALL

6T

1

3FORRISER

IFLANGEORSPRING1 HANGERCLEARANCE

T

CEILING

1OO

SEE

TABLE

2

1

Figure2

4minimumprovidesclearancefor30100ampfusibleplugs7minimumfor200ampfusibleplugs8minimumforallotherplugsSeeTable1

HORIZONTALMOUNTING

OverheadSupport12droprodsarerecommendedMax10footspacingDroprodsandotherhardwaremustbefurnishedbytheinstaller

Maintaingoodalignmentofthedroprodsalongthebuswayrun

Avoidhangingdroprodsatabuswayjoint

Afterthebuswayissecuredinthehangersadjustthehangersontherodsforcorrectelevation

Swaybracesmayberequiredtokeeptherunstraightortopreventrotationfurnishedbytheinstaller

WallorColumnSupportSinglerodhangersFigure45maybeusedformountingbuswayonwallsorcolumnsbytheadditionofananglesupportbytheinstaller

2

TABLE1PLUGSIZESINCHES

Device

ELine

TBI

FJFK

JJJKTB4

KM

TB6TB8

30A60A

100A

200A

400A

600A

Doorhingesattopforallplugs400ampandover

Othershingeatcnd

Figure4OneStackStandardFlatwise

PlugDimensions

A IB IC IDCircuitBreakers

6 8 23

168 9

71 9 24

35 14334I

FusibleSwitche

114 169 994118

185 1235

16741 11521I

171918723623

Foroveralldimension

includinghangersadd1inchestoA

DROPROD

SEETABLE2

Figure6

SWAYBRACING

ANCHORPOINTS

WHENREQD

PlugOverhangs

BuswayEachE I Side

2

23

29101278152678 5

2

52

7

Figure5OneStackEdgewise

1014gFigure7

e VERTICALMOUNTING

Supportbuswayonmaximum16centersUseTable3todeterminethenumberofspringsrequiredbasedonbuswayweightasshowninTables4and5ToassemblehangerstobuswayFigure68 9afterplacingthelengthinpositionthatthefloor1 LoosenhangerboltsA

2Assemblehangertoeachsideofbusway

3 PositionthehangersonthebuswaysothatthebasechannelBrestsonthefloororothersupportFloorflangeCmaybeplacedunderhangerbutwillnotsupportbuswayweight

4 HandtightenhangerboltsA

5AnchorbasechannelsBtotheirsupport

6TightenhangerboltsA

Installthenextlengthandmakethejointassemblysecinstructionsonnextpage

7 Checktoensurehangerhas8initialfloorclearance

AdjustmentofspringsiffurnishedFigure98 DeterminerequiredHdimensionofhangersprings

foundonlayoutdrawingorusingformulabelowUsingfinaladjustingnutsEsetspringsonhangerstoHdimensionAfterspringisadjustedtightenjamnutFsospringwillnotmove

HDimensionFormula

H5 W Buswaywtftxftfloordevicesonfloor150 Totalnoofspringsfloor

9 LoosenhangerboltsA

10PositionhangeragainstbuswayandresthangerbasechannelsBontheirsupportsinstallerfurnished

11FithangerclampsGtobuswayhousinganhandtightenhangerboltA

12AnchorbasechannelBtoitssupport

13TightenhangerboltsA

14AfterbuswayrunisinstalledstartingatthetophangerraisetheinitialadjustingnutsDofallhangerstothetopofthespringstudsThestudsarecrimpedtoholdthenutintheuppermostposition

HANGER

BOLT

A

TABLE2HANGERDIMENSIONSINCHES

BarsperPhase

2

Figure8RigidRiserHanger

AmpereRating

TABLE3BUSWAY

SPRINGS

BuswayHeightNoSpringsLbs Reqd0600 I 1

6011200

Over1200

HANGAR

CLAMP

G

Busway HangerCopper Alum A B

225800 225600 4

1000 5

1200 800 558 1074

1350 1000 6

1600 1200 7

2000 1350 8

1600 9 14

2500 2000 11

3000 15

2500 152

4000 3000 18

5000 4000 23

2

3

594MINCLNC

TABLE4WEIGHT

LBSQMRFUSIBLESWITCHES

Ampere30

60

100

200

400

600

HANGER

BOLTA

A

Figure9SpringRiserHanger

26

Weight24

25

28

46

135

160

INITIAL

ADJUSTINGNUTD

8

SEEINITIAL

TABLF2HEIGHTBASE

CHANNEL

B

8zFINAL

JAMADJNUTNUT E

F

3

InstallingSpectraSeriesBuswaycons

VERTICALMOUNTINGCONT JOINTSWITH 2INCHADJUSTABILITY

TABLE5WEIGHTLBSFTBUSWAY SHIPPINGSCREWS

Copper 1 Aluminum

OJ

ri

AmpereI 3wire I 4wire I 3wire 4wire

JOININGIFNGTHS1 Removeatleastonejointcapfromthetwopiecestobe

joinedretainingthebolts

2 Alignsectionstobejoinedbymatchingupvssidelabelsattachedatendsofeachsection

3 Ifnecessaryloosenjointboltslightly

4 SlidesectionstogetherMakesurethatthebusbarsinterweavetheinsulatorsasshowninFigures1012NOTEthehousinggroundsideplatesmustpasshetweentheoutsideinsulatorsandthejointsides

5 Thestandarddistancebetweenthehousingsis88asshowninFigure10HoweverthejointisalsoadjustableasshowninFigures1112SimplymovethesectionsinorouttothedesiredlengthasshownandremovethetwistoutsinbothjointcapsSeeFigure13NoteRemoveshippingscrewtocenterjointwhenadjustingtomaxlength

6 IfnotalreadyinplaceassemblejointcapsandinsertallmountingscrewsLOOSELY

7 Inspectbuswayrunforstraightnessinallplanesandmakeadjustmentsifnecessaryforgoodalignment

8 LubricationgreasehasbeenappliedtothejointboltheadandthreadtoreducefrictionDonotremovethis

grease

9 Tightenthejointboltto50footpoundsWhenthebellevillespringsonbothsidesarcflattenedtheboltisfullytorquedTheboltheadmayberelocatedtotheoppositesideofthebuswayifitisinaccessible

10Tightenalljointcapscrews

11DuringinstallationoccasionalmeggeringshouldrevealanyimproperlymadeassembliesResistanceshouldnotdropbelowonemegohmfor100feetofbusway

Meggerthecompleterunbeforeenergizing

4

225 8 9 5 6

400 8 9 5 6

600 8 9 5 6

800 8 9 6 7

1000 10 12 7 8

1200 12 15 8 9

1350 14 17 9 10

1600 16 20 10 12

2000 21 26 12 15

2500 29 37 17 20

3000 32 40 19 23

4000 42 52 25 30

5000 58 74

O

0

0

l

8e

7

Figure10Standard

I1fTI

yI

Figure11Minimum

S

87e

Figure12Maximum

STANDARD

HOLEPOSITION

TWISTOUTS

FOR

MINORMAX

POSITIONS

Figure13JointCap

0

O

ny

O

0

InstallingandRemovingSpectraSeriesTMBuswayPlugs

OPERATING

HANDLEWRENCH

PLUGASSISTINDICATOR

ALIGNMENTWHENEQUIPPEDiT PIN

HANGERHOOKS

Itisagoodsafetypracticetodeenergizethebuswaybeforeinsertingorremovingplugs

Inspectplugbeforeinstallingonbusway

Stabfingershavebeenlubricatedwithgreasewhichshouldnotberemoved

Buswaypluginoutletsaremadeaccessiblebyhingingtheoutletcover180toaretainingfrictionlatch

Analignmentpinpolarizesandlocatesthepluginthecorrectpositiononly

PlugsareinterlockedpermittingengagementanddisengagementwiththebuswaywhenintheOFFpositiononly

Placetheoperatinghandleatthedesiredpositionontheplugandsecureitwiththescrewprovided

Ifplugassisthasbeenfurnishedontheplugtheoperatinghandlemaybeusedasawrenchtooperatethemechanism

ToinstallaplugwheretherearplughangerinterfereswithajointcapitisnecessarytoremovethebreakofftabsseeFigure14

Onlargeplugsdroprodbracketsareprovidedforauxiliarysupportoftheplugonhorizontalrung

ripf as

PINTERLOCK

SLIDE

IPro STAB

FINGERS

BREAKOFF

TABS

Figure14PlugMounting

INTERLOCK

SLOT

CAPTIVE

COVERSCREW

GROUNDSTAB

ALIGNMENT

PIN

HOUSING

HOLE

PHASE

STABS

OOCautionMakecertainplugassistpointerislinedupwithinpositionpriortoturningplugon

ToInstallPlugNotEquippedwithPlugAssistFigure14

1 MakesuredeviceisinOFFposition2 Loosenthefourboltsonthehangerhooks3 Insertalignmentpinintohousinghole4 Pushstabsintofullcontactwiththebusway5 Engagethefourhangerhookswiththebuswayrails

andtightenbolts

ToInstallPlugEquippedwithPlugAssistFigure14

1 MakesuredeviceisinOFFpositionandplugassistindicatorisrotatedfullytowardstabsoutposition

2 Loosenthefourboltsonthehangerhooks3 Insertalignmentpinintohousinghole4 Engagethefourhangerhookswiththebuswayrails

Tightenboltsandwiredevice

5 Rotateplugassistindicatorfullytowardthestabsinposition

ToremoveplugsfirstturndeviceOFFThenreversetheactionsintheappropriateprocedureabove

5

stallingSpectraSeriesOutdoor FeederBusway

nstallthehusvayusingtheinstructionsforindoorhuswavwiththefollowingexceptionsforoutdoorbusvavjoint

JohnCapJointCrapsarepackagedinthehardwarepackageRemovethefourshippingjointgasketprotectorspaintedyellowandretainthejointcapmounting l3x

holesInstallthejointcapsandtightencompletelySomepressuremayberequiredtodeflectgasketinorder to

startscrews

NotethatforhuswaymountededgewisethebottomjointcapwillbemarkedBOTTOMCAPThiscapwill have

weepholes

6

OUTDOOR

JOINTCAP

JointCoversThesecoversspanthejointonthe wideside

ofthebuswayAttachthecoversspanthejointonthe wide

sideofthehusayAttachthecoverswiththe 120x

screwsPiercethegasketwithasharptoolsuchasanawlNuICthatforbusvavmountedflatthebottomcoverwillbemarkedBOTTOMtvOVERThiscoverwillhaveweepholesinthedimples

WaterBarriersTheseare7shapedbracketsthataretaitornassembledwiththesameboltsthatholdthejointsidestothehuswayForverticalriserinstallationsthewaterbarriersonthebottomsidewillhaveweepholesfactoryinstalled

JOINTOVER

Figure15

WATERBARRIER

SeriSpectrjog

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BuswayMaintenanceProcedures

PROTECTINGTHEBUSWAY

Particularcaremustbeexercisedduringinstallationtoprotectthebuswayfromcontaminants

ShouldthebuswayinadvertentlybecomecontaminatedwithwateritshouldbebakeddryorreplacedContactthecompanyforinstructions

INSPECTINGTHEBUSWAY

Periodicinspectionsshouldbemadetospottroubleareasorchangesinoperatingcondition

Accumulationsofdustdirtorforeignmattershouldberemoved

Moisturefromleaksorcondensationdrippingfrompipesshouldbeeliminated

Checkforanyequipmentsinstallednearthebuswaythatmaycausedamagebecauseofundueexternalheating

VisuallyinspectthebellevillespringsatthejointtoensurethatthespringsareflatFlatspringsindicatethatproperjointpressureisbeingmaintainedItisnotnecessarytorechecktorqueonjointboltasslongasvisualcheckissatisfactory

TheseinstructionsdonotpurporttocoveralldetailsorvariationsinequipmentnortoprovideforeverypossiblecontingencytobemetinconnectionwithinstallationoperationormaintenanceShouldfurtherinformationbedesiredorshouldparticularproblemsarisewhicharenotcoveredsufficientlyforthepurchaserspurposesthemattershouldbereferredtotheGECompany

GEH58761091BLA

GeneralElectricCompany41WoodfordAvePlainvilleCT06062

1991GeneralElectricCompany

WARNINGDeenergizethebuswaybeforeperforminganyofthefollowingoperations

Carefullyinspectallvisibleelectricaljointsandterminationsfortightnessofboltsnutsetc

Checkforsignsofoverheatingatjointsterminationsfuseclipsetcordeteriorationininsulatingmaterialormeltingofsealingcompound

Besuretheconditionwhichcausedanyoverheatinghasbeeneliminated

CheckformissingorbrokenpartsproperspringtensionfreemovementnestingorcorrosiondirtexcessiveweararcspattersootydepositstrackingCleanorreplacepartsasrequired

AleggerthesystembeforereenergizingTheresistanceshouldnotbebelowonemegohrnfor100feetofbusway

Forgeneralinstructionsregardinghandlinginstallationoperationandmaintenanceofbuswaysystemsrated600voltsorlessseeNEMAPublicationBU11

GEElectricalDistribution Control

CERFCAEOFSESVCCOvP ACE


ElectricalDistribution

ForSpectraSeriesBusway

QualifiedtoIEEE6931997 HIGHLevelwith13AmplificationFactorQualifiedtoIBC2003

10

CertificationReportPreparedby

WEGundy AssociatesInc

POBox2900HalleyID83333

Sd 10gS 150 I 15forzh 0

Sd 16gS 240 Ip 15forzh 0

inaccordancewithICCESAC156

10

FrequencyHertz

SeeGEdocument10095806P1forCertificationReportinterpretationoftestdataandPEstamp

i ia

1ZPA064a1I

THISISTOCERTIFYTHATTHEABOVENAMEDEQUIPMENTMEETSOREXCEEDSALLOFTHEABOVEREQUIREMENTSACCORDINGTOIEEE6931997ANDIBC2003

100

RRS

Lowestequipmentnaturalfrequency37Hz QualifiedbyshaketabletestingWyleLaboratoriesAug1992

eDET47610706PrintedinUSA

BillofMaterials

CertifiedTestReport

ShopDrawings

SparePartsList

Installation Instructions

VFDDrives

Starters

Tab3 SpecificationSection16440MotorControlCentersCertifiedTestReportsShopDrawingsSparePartsListSupportingDocumentsInstallation InstructionofMCC DEH40472

VFDAF330P11Drives OPCG11SDEV

Starters DEH41021

TVSS C2020004801



TableofContents

OrderReg51001404

Operation MaintenanceManualkL

GENERAL0ELECTRIC

0 GENERALELECTRICALCOMPANYCAMINOALOJODEAGUA203

APODACANUEVOLEONMEXICO

CustomerGEXPRO

PO825800698AA

ItemNo

Section 12

Tag MCC

TheaboveequipmenthaspassedlatestapplicableANSINEMAand

1WIRECHECK

2ACDEVICES

3DCDEVICES

4SEQUENCEOPERATION

5HIGHPOTENTIALTEST

6VISUALINSPECTION

7NA

8NA

2

Split 001 OF

TESTCERTIFICATION

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MLNo0067X0823L01

WiringDiagram

003 Model

atratedvoltage

PowerCircuit

ControlCircuit

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Voltage

Pickupandnoiseat NSA VoltageOvervoltagesetat NIA Volts

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ControlCircuit lsoo Voltsfor 1

circuittestsincludedevicesandcomponentsmeggertestifrequiredyesno

forappearanceworkmanshipcomponentsassemblymechanicaltoleranceselectricalclearancesandMechanicaloperations

QAJORGEDELAGARZA Date 3JUNIO2009

sec

sec

GENERALOELEGENERALELECTRICALCOMPANYCAMINOALOJODEAGUA203


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825800698AAPO

ItemNo

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TheaboveequipmenthaspassedthebelowlistedmanufacturerstestsandconforrnstothelatestapplicableANSINEMAandIEEEstandardsandspecialcontractualrequirements

1WIRECHECK

2ACDEVICES

3DCDEVICES

4SEQUENCEOPERATION

5HIGHPOTENTIALTEST

6VISUALINSPECTION

7NA

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TESTCERTIFICATION

WiringDiagram

Split 002 OF 003 Model


MLNo0067X0823L01

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atratedvoltage2700

PowerCircuit VoltsforI

sec

ControlCircuit 1500 Voltsfor 1 sec


forappearanceworkmanshipcomponentsassemblymechanicaltoleranceselectricalclearancesandmechanical

QAJORGEDELAGARZA Date

GENERAL ELECTRIC

GENERALELECTRICALCOMPANYCAMINOALOJODEAGUA203


CustomerGEXPRO

825800698AAPO

7NA

TESTCERTIFICATION


0067X0823L01MLNo

ItemNo2

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Section 5 Split 003 OF 003 Model

Tag MCC

Theaboveequipmenthaspassedthebelowlistedmanufacturerstestsandconforms tothe

latestapplicableANSINEMAandIEEEstandardsandscontractualrequirements

1WIRECHECK PowerCircuit

411 ControlCircuit

s

85

2ACDEVICES Pickupandnoiseat Voltage90ofratedVoltagewithCPT

3DCDEVICES Pickupandnoiseat N Voltage

OvervoltagesetatNA VCAS

4SEQUENCEOPERATION atratedvoltage2700

HIGHPOTENTIALTEST PowerCircuit r Voltsfor sec

ControlCircuit 15 V61tsfor 1 sec

circuittestsIncludedevicesandcomponentsmeggertesttrequiredyesno

6VISUALINSPECTION forappearanceWorkmanshipcomponentsassemblymechanicaltoleranceselectrical

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occ 491

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Theaboveequipmenthaspassedthebelowlistedmanufacturers testsandconformstothelateapplicableANSINEMAandIEEE standardsandspecialcontractualrequirements

1WIRECHECK

2ACDEVICES

3DCDEVICES

4SEQUENCEOPERATION

5HIGHPOTENTIALTEST

6VISUALINSPECTION

7NA1

8NA


825800698AAMLNo

0067X0823L02

3

TESTCERTIFICATION

WiringDiagram

PowerCircuit

ControlCircuit

85


Pickupandnoiseat NSA VoltageOvervoltagesetat NA Volts

atratedvoltage2700

PowerCircuit Voltsfor1

sec



forappearanceworkmanshipcomponentsassemblymechanicaltoleranceselectricalclearancesandrmechanicaloperations

QAJORGEDELAGARZA

340B3332

Date

E9000

ELECTRICAL

DISTRIBUTIONCONTROL

011528181560196

Voltage

3JUNIO2009

GENERAL0ELECTRICGENERALELECTRICALCOMPANYCAMINOALOJODEAGUA203


CustomerGEXPRO

PO825800698AA

ItemNo

Section 23

Tag MCC2

3

1WIRECHECK

2ACDEVICES

3DCDEVICES

4SEQUENCEOPERATION5HIGHPOTENTIALTEST

6VISUALINSPECTION

NA

8NA

TESTCERTIFICATION


MLNo0067X0823L02

WiringDiagram


TheaboveequipmenthaspassedthebelowlistedmanufacturerstestsandconformstothelatestapplicableANSINEMAandIEEEstandardsandspecialcontractualrequirements

PowerCircuit

ControlCircuit

85

Pickupandnoise Voltage90ofratedvoltagewithCPT

Pickupandnoiseat NIA VoltageOvervoltagesetatNI Volts

atratedvoltage270

PowerCircuit Vo1

sec



appearanceworkmanshipcomponentsassemblymechanicaltoleranceselectricalclearancesandmechanicaloperations

QAJORGEDELAGARZA

340B3332

E9000

ELECTRICAL

DISTRIBUTIONCONTROL

011528181560196

GENERAL0ELECTRIC

GENERALELECTRICALCOMPANY

CAMINOALOJODEAGUA203


CustomerGEXPRO

PO825800698AA

ItemNo3

WiringDiagram


Tag MCC2


LWIRECHECK

2ACDEVICES

1DCDEVICES

4SEQUENCEOPERATION

5HIGHPOTENTIALTEST

6VISUALINSPECTION

7NA

NA

TESTCERTIFICATION

aa

QUALC


MLNo0067X0823L02

PowerCircuit

ControlCircuit

340B3332

E9000

85Pickupandnoiseat90ofratedvoltagewithCPT

ELECTRICAL

DISTRIBUTION

CONTROL

011528181560196

Voltage

Pickupandnoiseat NIA VoltageOvervoltagesetat NSA Volts

atratedvoltage2700


sec

ControlCircuiit 1500 Voltsfor 1 sec


forappearanceworkmanshipcomponentsassemblymechanicaltoleranceselectricalclearancesandmechanicaloperations

QAJORGEDELAGARZADate 3JUNIO2009

GENERAL0ELECTRIC



CustomerGEXPRO

825800698AAPO

1WIRECHECK

2ACDEVICES

3DCDEVICES

6VISUALINSPECTION

7NA

8NA

TESTCERTIFICATION

3ItemNo WiringDiagram


MLNo0067X0823L03


Tag MCC2


4SEQUENCEOPERATION atratedvoltage5HIGHPOTENTIALTEST

PowerCircuit

ControlCircuit

85


Pickupandnoiseat NA VoltageOvervoltagesetatNA Volts

2700PowerCircuit Voltsfor

1sec




tJLfq

QAJORGEDELAGARZ

340B333

Date

E9000

ELECTRICAL

DISTRIBUTIONCONTROL

011528181560196

Voltage

34JUNIO2009

GENERAL0ELECTRIC

e GENERALELECTRICALCOMPANYCAMINOALOJODEAGUA203


CustomerGEXPRO Requisition 51001404MC

PO825800698AA

MLNo0067X0823L03

ItemNo

Section 34

Tag MCC2

1WIRECHECK

02ACDEVICES

3DCDEVICES

4SEQUENCEOPERATION

5HIGHPOTENTIALTEST

6VISUALINSPECTION

NA

NA

3

TESTCERTIFICATION

WiringDiagram



PowerCircuitControlCircuit

85Pickupandnoiseat Voltage90ofratedwithCPT

Pickupandnoiseat NA VoltageOvervoltagesetatNA Volts

atratedvoltage2700


sec


circuittestsincludedevicesandcomponentsmeggertestrequiredyesno

forappearanceworkmanshipcomponentsassemblymechanicaltoleranceselectricalclearancesandrechanicaloperations

340B3332

E9000

ELECTRICAL

DISTRIBUTION

CONTROL

011528181560196

QAJORGEDELAGARZA Date 34UNIO2009

GENERAL0ELECTRIC




CustomerGEXPRO825800698AA

PO

ItemNo

Section 12

Tag MCC

1WIRECHECK

4112ACDEVICES

3DCDEVICES

7NA

8 NA

4

4SEQUENCEOPERATION

5HIGHPOTENTIALTEST

6VISUALINSPECTION

TESTCERTIFICATION



MLNo 067k0823104

WiringDiagram

Theaboveequipmenthaspassedthebelowlistedmanufacturerstestsandconformstothelatest applicableANSINEMAandIEEEstandardsandspecialcontractualrequirements

PowerCircuit

ControlCircuit

QAJORGEDE LAGARZADate 3JTJN02009

340B332

E9000

ELECTRICAL

DISTRIBUTIONCONTROL

011528181560196

85

Pickupandnoiseat Voltage90ofratedvoltagewithCPT

Pickupandnoiseat NSA VoltageOvervoltagesetatNIA Volts

atratedvoltage2700


Qec

ControlCircuit 1500 Wiltsfor 1 sec


forappearanceWorkmanshicomponentsassemblymechanicaltoleranceselectricalclearancesandmechanicaloperations

J

1iGENERAL0ELECTRI





PO

ItemNo

Section 34

Tag MCC3



ControlCircuit

2ACDEVICES

3DCDEVICES

4

6VISUALINSPECTION

7NA

8NA

TESTCERTIFICATION


4SEQUENCEOPERATION atratedvoltage5HIGHPOTENTIALTEST

Requisition51001404MC

MLNo0067X0823L04

WiringDiagram340B3332

E9000

ELECTRICALDISTRIBUTION

CONTROL

011528181560196

85


Pickupandnoiseat N1A VoltageOvervoltagesetat Nth Volts

2700PowerCircuit Voltsfor

1sec


circuittestsincludedevicesandtcomponentsmeggertestifrequiredyeslno



0

GENERAL0ELECTRIC

GENERALELECTRICALCOMPANYCAMINOAL0J0DEAGUA203


CustomerGEXPRO Requisiion 51001404MC825800698AA 0067X0823L05

PO MLNo

lternNo


ELECTRICAL

DISTRIBUTION

CONTROL

011528181560196

2ACDEVICES

3DCDEVICES

13

411 ControlCircuit

4SEQUENCEOPERATION

5HIGHPOTENTIALTEST

6VISUALINSPECTION

NA8NA

TESTCERTIFICATION

WiringDiagram 340B3332

E9000

Tag RANNEYMCC

TheabdveequipmenthaspassedthebelowlistedManufacturerstestsandconforms tothe

latestapplicableANSINEMAandIEEEstandardsandspecialcontractualrequirements


85

Pickupandnoiseat Voltage90ofratedVoltagewithCPT

PickupandnoiSeat VoltageOvervoltagesetatNiA Volts

atratedvoltagePowerCircuit VoltSfor

1sec

1500 VoltsforControlCircuit 1 sec


forappearanceworkmanshipComponentsassemblymechanicaltoleranceselectrical

fc n clearancesandmechanicaloperationsr

QAJORGEDELAGARZADate

GENERALCDELECTRICGENERALELECTRICALCOMPANYCAMINOALOJODEAGUA203


CustomerGEXPRO

PO 825800698AA

ItemNo

Section 23 Split

Tag RANNEYMCC

1WIRECHECK

2ACDEVICES

3DCDEVICES

13

4SEQUENCEOPERATION5HIGHPOTENTIALTEST

6VISUALINSPECTION

7NA

8NA

TESTCERTIFICATION


MLNo0C67X0823L05

WiringDiagram

002 OF 004 Model

TheaboUeequipmenthaspassedthebelowlistedmanufacturers testsandconformstothelatestapplicableANSINEMAandIEEEstandardsandspecialcontractualrequirements

PowerCircuitControlCircuit

1

ELECTRICAL

DISTRIBUTION

CONTROL

011528181560196

atratedvoltage

340133332

E

Pickupandnoiseat Voltage90ofratedyoltagewithCPT

Pickupandnoiseat NA VoltageOvervoltagesetatNIA Volts

2700 1PowerCircuit VoltsforControlCircuit 1500 Voltsfor 1


forappearanceworkmanshipcornponentsassemblymechanicaltoleranceselectricalclearancesandmechanicaloperationsco

ftD1c A 7

NttutY

QAJORGEDELAGARZADate 3JUNI02009

sec

sec

GENERALCDELECTRICGENERALELECTRICALCOMPANYCAMINOALOJODEAGUA203


CustomerGEXPRO Requisition51001404MC

825800698AA 0067X0823L05PO I MLNo

ItemNo

2ACDEVICES

3DCDEVICES

13

TESTCERTIFICATION

WiringDiagram

E9000

ELECTRICAL

DISTRIBUTIONCONTROL

011528181560196

340B3332

Sectionj45 Split 003 OF 004 Model

Tag RANNEYMCC

The aboieequipmenthaspassedthebelowlistedmanufacturerstestsandconformstothelatestapplicableANSI NEMAandIEEEstandardsandspecialcontractualrequirements

LWIRECHECK PowerCircuitControlCircuit

85


Pickupandnoiseat NI VoltageOvervoltagesetat NA Volts

4SEQUENCEOPERATION atratedvoltageI 2700 1

5HIGHPOTENTIALTEST PowerCircuit Voltsfor sec



6VISUALINSPECTION forappearanceworkmanshipcomponentsassemblymechanicaltoleranceselectrical

DESg1clearancesandmechanicaloperationsD

7NA 941tacc

8NIA

QAJORGEDELAGAZA Date JUNIO2009



GENERALCDELECTRIC


PO

ItemNo

1WIRECHECK

2ACDEVICES

3DCDEVICES

13

TESTCERTIFICATION

7 ACC

uAAA8N o


MLNo0067X0823L05

WiringDiagram

PowerCircuit

ControlCircuit

340B3332

85


E9000

atratedvoltage2700

PowerCircuit Voltsfor


ELECTRICAL

DISTRIBUTION

CONTROL

011528181560196


Tag RANNEYMCC

Theaboveequipmenthaspassedthebelowlistedmanufacturerstestsand conformstothelatest applicable ANSINEMAandIEEEstandardsandspecialcontractualrequirements

Voltage

Pickupandnoiseat NLA VoltageOvervoltagesetatNSA Volts

4SEQUENCEOPERATION5HIGHPOTENTIALTEST sec



6VISUALINSPECTION forappearanceworkmanshipcomponentsassemblymechanicaltoleranceselectricalclearancesandmechanicaloperations

1

0

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B BRAKE

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CT CURRENTTRANSFORMER

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FOR

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HERTER RELAY SW FUSE

CR123 TYPE CLIP

2000

507

116

116

383

1800

1800

1800

3831200

28

116

1800

1800

1150

NoneNone

1150

1150

1150

F149C

1150F149C

AMBIENT

AMBIENT1SELI

1200 11508487B AMBIENT

F487B

C3030

1150F149C

AMBIENT

AMBIENT

AMBIENT

SKLI2I 1000

SELI 150

SELI

SELI

5E0I

150

SELI 70

70

50

150

CONSUMER8INDUSTRIAL

MEBRNENCUSADWGN034083332

DWGFORINSTALLATION CONTON5HL03 SHL0213

11NOTLABELEDIFUSESTOTALUL CUL SC CPTVACATALOGNUMBERBY INTLKLABELLABELMARKER

IO C

1UL0159485217

0UX9485218

0 0UL 10 300 71JS9485218

2 3UL 144 300 4954485211

2 3UL 144 300 4954485211

2 3UL 144 300 3953485216

0XX1485212

2 3UL 144 300 3953485216

2 3UL 143 300 2952485215

3UL 144 300 4954485211

0XXI485212

SPLICE

FRONT

VIEW

SECTHEIGHT

90INCHES

M00SHEET

SECTWx0

CUL UL UL

DISC

FRONT24x22

VERTBUSA

STUBVERTBUSA

VERTBUSSULENGTH

STUBVERTBUSSULENGTH

VERTSTPBGNDSULENGTH

VERTLORDGNDSULENGTH

CUSTOMERINCLINEPERPHASE

PullBox36x12x22

UL

0 DISC AF3V7450 450

SSHIPPING 0010

LENGTHULSECTN0 2 3

FRONT36x22

0023

FRONT20x22 FRONT36x22

60 60

0LIGHTING INDUSTRIAL

MEBANENCUSA

DWGN034003332

CONTONSHL03A 5H103


OWGFORPRINTAPPROVAL

CUSTITEMNAMEMCC2

TOTALSECTIONS4

GERON51001404MC

ITEMNO3


CUSTOMER

GEXPRO

USER

PORTANGELESWTPORDER

NOMACLASSI TYPEBD ENCLIG

POWERSUPPLY450VOLTS60503PHASE3WIRE


AMPS 1MATL IPLATINGAFM AGM PHM AIM MAINBUS2000 COPPER STDTIN

VERTBUS COPPER STDTIN

GNDBUS300 COPPERSTDTIN

NEUTBUS


MCCSHORTCKTRATING42000SYN

ESTWEIGHT2000LBS

DRAWINGSANDSHEETSSTANDARDDRAWING34083332SPECIALDRAWING

SPECSHTSUNITIC56

PLUGICSH

ENGINEERAssocJDB

ISSUED07242000

REVN02 REV07252000

UNITSUMMPRY MCCEVOLUTION

REONO 51001404MC


AFMY9 P623 111A 211G9C DISC

HIGHSERVICEPUMPDISCONNECT

AGM

9HMY9

AIMPRO

PRO P623HIGHSERVICEPUMP

P621HIGHSERVICEPUMPDISCONNECT

P621HIGHSERVICEPUMP

ENGINEERJDB

ISSUED07242088

111

111A

211GA

211GA

C

1119 211GACDISC

C

F3VTf7

AF3VT

REV10292009

REVN09

7

450000

450000

507 1800

507 1800

UNITNPCATa D

273A7916P3E3523 R

WHITEFACEBLACKCORE W S

UNITUNITCUST NAMEPLATE ELEM CONN sFUNCTIONI HP FLA RPM SF OL OL CB TRIP FUSES

LOCMODUNIT I Z KW HEATER RELAY SW FUSEBY

SH NO Z E KKW CR123 TYPE CLIP

E

1150Non

1150 None

None

None

SKL12I

SKL12I

1000

1000

CONSUMER8INDUSTRIAL


DWGFORINSTALLATION CONTONSHL04 SHL039

NOTLABELEDITOTALAUXINTLK

0C

0

0

0

0

UL CUL SC CPTVACATALOGNUMBERLABELLABELMARKER

UL

UL

10

10

300

300

OUX9485218

71159485218

OUX9485218

7WS9485218

SPLICEUL UL UL UL

FVNR FVNR LTGPNL SPACE

5 5 3

RRD RBD ADD

I SPACE FVNR15

SPACE

RAE

TVSSRBF ADF

FRONTFVNR

15 RCG I SPACEADG

VIEW TRANCB MTG

ABH 30

API IFDRCB 100ABI

MRINCB FDRCB 20 I300 RBJ

FVNR10

SECTHEIGHT RBL

90INCHES FVNR25

RRORBN RCN ADN

1SHIPPING 0011 0021

LENGTHULSECTN0 1 2 3 4

MODSHEET

SECTWxD FRONT20x20FRONT20x20 FRONT30x20 FRONT20x20

40 1 I 50 1

x25 50 25I

VERTBUSR 600 300 300 300

STUBVERTBUSR

VERTBUSSULENGTH 55 60 30 25

STUBVERTBUSSULENGTH

VERTSTABGNDSULENGTH 55 60 30 25

VERTLORDGNDSULENGTH

CUSTOMERINCLINEPERPHRSE2020AWG 400MCMBOTTOMSECTAR

01LIGHTING INDUSTRIAL

MEBANENCUSA

DWGN0340B3332

CONTONSHL04R SHL04


DWGFORINSTALLATION

OUSTITEMNAMEMCC3

TOTALSECTIONS4

GERON51001404MC

ITEMN04

PANELCATALOGND0067X0023L04

CUSTOMER

GEXPRO

USER


NEMRCLASSI TYPEBD ENCL3R

POWERSUPPLY400VOLTS60HZ

3PHASE3WIRE

CONTROL120VRCSINGWINDINGCPT

AMPS IMATL PLATING

MAINBUS600 COPPER STDTIN

VERTBUS COPPER STDTIN

GNDBUS300 COPPER STDTIN

NEUTBUS


MCCSHORTCKTRATING65000 SM

ESTWEIGHT2000LBS

DRAWINGSANDSHEETSSTANDARDDRAWING34093332

SPECIALDRAWING

SPECSHTS

UNITI0SHI91

PLUGICSH

ENGINEER

ISSUED03042000

REVN0 14 REV02272009


REONO 51001404MC ISSUED03042008 REVNO14

PANELCRTNO006700823L04

UNITNPCPTa D2730791603E3523 RWHITEFACEBLACKCORE W 6

UNITUNITOUST NAMEPLATE ELEA CONN sFUNCTION1 HP FLR RPM SF OL OL CB TRIP FUSES

LOCMOD UNIT I Z KW HEATER RELAY SW FUSEBY

SH NO 2 E KKW CR123 TYPE CLIP

E

RRD 101 P611 101 201A FVNR 1 5001 631200 115006958 AMBIENTSELI 15

BACKWASHHOLDINGTRANSFERPUMP

ARE

ARI

RAD

ABN

ABH 101

RBI

A8J

RBL 101

BLANKNP

TVSS

SPARE

SPARE

SPARE

1SPARE

106

MAINBREAKER

1112

113

113

1101

1102

206

201A

202B

SPACE

TVSS

MAINCB

ROD 101 P812 101 201A FVNR 1 5022 631200 1150069511 AMBIENTSELI 15

BACKWASHHOLDINGTRANSFERPUMP

RBF 1101 P631 101 2019 JFVNR 2 15000 1761200 115001803 AMBIENTSELI 25

RECYCLESTORAGERETURNPUMP

P832 101 2018 FVNR 2 15000 1761200 115001828 AMBIENTSELI 25 2 3UL 143

RECYCLESTORAGERETURNPUMP

FDRCB

FDRCB

FVNR

FVNR

1

110000119

2 25000 28

1800

1800

1150

1150C3038 AMBIENT

SGL4T

SELT

SELT

SELI

300

100

20

0137B1AMBIENT1SELI 20

50

DWGFORINSTALLATION

TOTALRUXINTLK

0I23

23UL

2 3UL

2

2

3

3

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1XNOTLABELEDUL CUL SC CPTVACATALOGNUMBERLABELLABELMARKER

UL

UL

UL

UL

UL

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CONSUMER8INDUSTRIAL

MEBANENCUSADWGN0340B3332

CONTONSHL048SHL04A

142 300 1052485229

174

142 300 11162495229

143 300 21152485221

144

144

142 300

143

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1882485220

300 21152485224

OXX1485225

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RDF

RDG

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REONO 51001404MC ISSUED03042008 REVNO14


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LTGPNL

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SPACE

SPACE

SPACE

MTG

J

T

HP FLA RPM SF OL OL CB TRIP FUSESTOTALRUXKW HEATER RELAY SW FUSEBY INTLKKKW CRI23 TYPE CLIP

30

100

SELT 70

DWGFORINSTALLATION

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01C

UL

UL 144

CONSUMER8INDUSTRIAL


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05X5485231

0087485223

0XX2485226

0XX2485226

0XX1485225

0XX7485614

o o

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UL UL

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VIEW

SECTHEIGHT90INCHES

XSHIPPING

LENGTH81SECTN0

M00SHEET

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SPCC SPACE AF3VT SPACE AF3VT SSS

350 350 350

SAN

0010

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24

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ABM

2

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LIGHTING8INDUSTRIAL

MEBANENCUSA

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CUSTITEMNAMERANNEYMCC

TOTALSECTIONS6

GERON51001404MC

ITEMN013


CUSTOMER

GEXPRO

USER

PORTANGELESNTPORDER

NEMRCLASSI TYPEBD ENCLIG

POWERSUPPLY480VOLTS60HZ3PHASE3WIRE


AMPS IMRTL IPLATING

ACM ADM REM AFM MAINBUS2500 COPPERSTDTIN

VERTBUS COPPERSTDTIN

ONOBUS300 COPPERSTDTIN

NEUTBUS

002X 1 0031 0041 IBUSBRACING65000SYMMETRICAL


60

4 5 6


60 30

MCCSHORTCSTRATING65000SYM

ESTWEIGHT3000LBS

DRAWINGSANDSHEETSSTANDARDDRAWING34003332SPECIALDRAWING

SPECSHTSUNITICSHPLUGICSH

VERTBUSA 300 600 600 600 ENGINEERAssocJOB

STUBVERTBUSAVERTBUSSULENGTH 10 40 40 15

ISSUED03042008

STUBVERTBUSSULENGTHREVN08 REV07242000

VERTSTABGNDSULENGTH 10 40 40 15

VERTLORD00SULENGTH

CUSTOMERINCLINEPERPHASE

O Q

UNITSUMMARY MCCEVOLUTION

REGN051001404MC

PANELCATN00901X0946L05

UNITNPCAT273A7916P3E30I5WHITEFACEBLOCKCORE

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SH NO

RAN 1E1001RBD

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1ABM

Il

ACM

ADD

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1BLANKNP

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12202VERTICALTURBINEDISCONNECT

1P202VERTICALTURBINE

P203VERTICALTURBINE

ENGINEERAssoc358

ISSUED03042008

ELEA CONN

1 100 1 200

1108

11108

12102

1102 210F

0

W5

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FUNCTION

SPCL

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11SPACE

210F C

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ICIAF3VT

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REV07242008

REVN08

IHP

2KWEKKW

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10C

6

13500001 3961180011150 None

1 1 1 1 111 I I

1 1 1 1 1 111 1 1

I I

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DWGFORPRINTAPPROVAL CONTONSHE100SHL05R

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11

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1 1010

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159661 600 1 1

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1107 1207F1C5SS 6

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I0

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1 155 300

300

300

0 0 0

ow34083332 I snxoN3L0314

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25k

2000 2000 3000

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5500

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25

2000

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SIDEVIEW

526

10105

o m e

NOTES MCC

REQNO51001404MC


NOTEMATRIXKEY

C CUSTOMER N NAMEPLATE

CA CASE U UNIT

F FINAL T TEST

NOTEAPPLIESTO GeneralNotesForEntireJob

C T A ULLABELEDSECTIONCANBEDETERMINEDBYULINTOPWIREWAYOFOUTLINESHEET ULLABELEDUNITCANBEDETERMINEDFROMCOLUMNMARKEDULLABELONSUMMARYSHEET

C T B WARNINGUSEONLYFUSESOFTYPEFURNISHEDORINDICATEDINNOTESORELECTRICALEQUIVALENTC CA T C ALLUNUSEDSTABHOLESINVERTICALBUSWILLBEPLUGGED

C CA T D MCCUNITINTERIORSTOBEPAINTEDWHITEC N U CA T 68 HIDENSITYPULLAPARTCONTROLTERMINALBOARDSWILLBESUPPLIEDUNLESSOTHERWISENOTEDINTHESHIPPINGITEMC N U CA T 77 POWERTERMINALBOARDSWILLBEPULLAPARTFORSIZE182UNLESSOTHERWISENOTEDONTHESHIPPINGITEMC CAF T 100 Pleaserefertosheet300forbocktobackcrossoverbusloaoutofMCC2

NotesForL01Onl

ENGINEERAssocJDB

ISSUED 03042008

REV07252008

REVNO 9

C CA T 311 INTERMEDIATETYPESIDESCANNOTBEUSEDINTHISLINEUPC CA T 314 BRACINGWILLBEPROVIDEDONTHISLINEUPFORUB0SEISMICZONE4C F T 361 SECTIONABDOESNOTMEETNEMA12ORNEMA2REQUIREMENTSC F T 361 SECTIONADDOESNOTMEETNEMA12ORNEMA2REQUIREMENTS

NotesForL02Onla

C CA T 311 INTERMEDIATETYPESIDESCANNOTBEUSEDINTHISLINEUPC CA T 314 BRACINGWILLBEPROVIDEDONTHISLINEUPFORUB0SEISMICZONE4C CA T 332 FLOORPLATESWILLBEFURNISHEDINALLSECTIONSC F T 361 SECTIONACDOESNOTMEETNEMA12ORNEMA2REQUIREMENTS

CAF T 368 DRIVEFANASSEMBLYREQUIREDONTOPOFSECTIONAC

NotesForL03Onl

LIGHTING8INDUSTRIAL

MEBANENCUSA

DWGNO340B3332

SHEET00

CONTONSH

DWGS FORPRINTAPPROVAL

C CA T 311 INTERMEDIATETYPESIDESCANNOTBEUSEDINTHISLINEUPC CA T 314 BRACINGWILLBEPROVIDEDONTHISLINEUPFORUB0SEISMICZONE4C CA T 332 FLOORPLATESWILLBEFURNISHEDINALLSECTIONSC F T 361 SECTIONAGDOESNOTMEETNEMA12ORNEMA2REQUIREMENTS

C F T 361 SECTIONAIDOESNOTMEETNEMA12ORNEMA2REQUIREMENTSCAF T 368 DRIVEFANASSEMBLYREQUIREDONTOPOFSECTIONAGCAF T 368 DRIVEFANASSEMBLYREQUIREDONTOPOFSECTIONAI

NotesForL04Oni

C CA T 305 MCCENCLOSUREISMODIFIEDFORNEMA3RTYPEANONWALKINOUTDOORUSEALLGASKETINGTOBECLOSEDCELLNEOPRENESPECIALFLOORSILLSREARCOVERSTOPANDBOTTOMWIREWAYCOVERSANDSPLICEBARS REFERTONEMA3RLAYOUTFORDIMENSIONS

C CA T 311 INTERMEDIATETYPESIDESCANNOTBEUSEDINTHISLINEUP

et O O

NOTES MCC

REQNO51001404MC


NOTEMATRIXKEY

C CUSTOMER N NAMEPLATE

CA CASE U UNIT

F FINAL T TEST

ENGINEERAssocJDB

ISSUED 03042008

REV07252008

REVNO 9

NOTEAPPLIESTO NotesForL04Only CONTINUED

C CA T 314 BRACINGWILLBEPROVIDEDONTHISLINEUPFORUB0SEISMICZONE4C CA T 332 FLOORPLATESWILLBEFURNISHEDINALLSECTIONSC CA F T 372 SEEDRAWINGN3RFANSHEET1FORTYPICALNEMA3RFANCIRCUITWHENFANISREQUIRED

NotesForL05Only

C CA T 311 INTERMEDIATETYPESIDESCANNOTBEUSEDINTHISLINEUPC CA T 314 BRACINGWILLBEPROVIDEDONTHISLINEUPFORUB0SEISMICZONE4C CA T 330 BUSSPLICEMATLWILLBEFURNISHEDFORSPLICINGTOEXISTINGLINEUPONLEFTANDRIGHTC F T 361 SECTIONACDOESNOTMEETNEMA12ORNEMA2REQUIREMENTS

C F T 361 SECTIONAEDOESNOTMEETNEMA12ORNEMA2REQUIREMENTSCA F T 368 DRIVEFANASSEMBLYREQUIREDONTOPOFSECTIONACCA F T 368 DRIVEFANASSEMBLYREQUIREDONTOPOFSECTIONAECAF T 369 FANASSEMBLYREQUIREDONTOPOFSECTIONAF

C CAF T 371 SEEDRAWINGGSFANSHEETS12FORTYPICALFANASSEBBLYCIRCUIT

LIGHTING8INDUSTRIAL

MEBANENCUSA

DWGNO340B3332

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ar

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13lYEIcRpIT

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26 26

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28 28

29 29

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31 31

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uail CourtSuite210

WalnutCreekCA94596

Proposal 6N232354A

ThefollowingSparePartsarerecommendedbasedontheproposedBillOfMaterialquotedhereinThequantitiesrecommendedarebasedonGEexperienceforthetypeofpartandtheperiodoftimetheSparePartsaremeanttosupporttheinstalledequipmentActualBillofMaterialmaychangeafterEngineeringReview

Cat

15D2

15D2

302A

302A

546A

546A

551

555

CR12

CR30

0CR30

CR30

CR32

CR32

CR32

CSC

CSC

CSC

CSC

SELA

SRPE

TECL

v

SparePartQuotation



Date 5272009

Time 20528PM


Fax 9259451144

UnitPricesExtended

Description Startup Operating List NetNet

M NEMASize2110VStarterCoil 1 1 6900 4830 9660M NEMASize1110VStarterCoil 1 1 5500 3850 7700

M CPT480120VAC300VA 1 3 39300 27510 110040M CPT480120VAC150VA 1 1 31000 21700 43400

M NEMASize2ContactKit 1 1 19100 13370 26740M NEMASize1ContactKit 1 1 12500 8750 17500

M NEMASize4ContactKit 1 1 68800 48160 96320M NEMASize4110VStarterCoil 1 1 18400 12880 25760

M HeaterOverloadRelay 2 6 900 630 5040M NEMASize34BaseInterlockBlock 1 1 5000 3500 7000

M NEMASize2BaseInterlockBlock 1 1 5000 3500 7000M NEMASize1BaseInterlockBlock 1 1 5000 3500 7000M NCAdderBlock 1 2 3800 2660 7980

M NOAdderBlock 1 2 3800 2660 7980M NEMASize4OverloadRelay 1 1 22500 15750 31500

M NEMASize2OverloadRelay 1 1 13300 9310 18620M NEMASize1OverloadRelay 1 1 8200 5740 11480

M FuseCPTSecondary 3 5 1600 1120 8960M FuseCPTSecondary 1 1 1600 1120 2240M FuseCPTPrimary 1 1 1100 770 1540M FuseCPTPrimary 2 3 1100 770 3850M SpectraMagBreakMCP65KAIC 480V 1 1 53000 37100 74200

M SpectraCBRatingPlugEFrame 1 1 10600 7420 14840

M LimiterAttachmenttoTEC100KAIC 1 1 84800 59360 118720

Name PORTANGELESWTPORDER

Prop 6N232354A

O

Notes

1AllBookpricesarebasedontheGO11GMdiscountschedule

2ThisSparePartRecommendationmustbeattachedtotheequipmentorderorsubsequentsparepartorderforpricingtobevalid

3ThissparepartquotationissubjecttotheTerms Conditionsineffectfortheequipmentforwhichtheyarerecommended

4ThequantitiesquotedhereinarebasedonthequotedBillofMaterialSubsequentchangestothequotedbillmayrequireanewsparepartrecommendation

5WhenthetotalrecommendedlistofStartupInitialorOperationsparesispurchasedforshipmentwiththeequipmenttheMebanediscountedpricewillbeofferedonindividualitemsuntiltheexpirationofthewarranty

PeacockTowersRo

0

TotalListPrice

TotalNetPrice

Totals

Startup Operating

428000 522100299600 365470

Date 5272009

Time 20528PM

Page 2

ThescopeofdifferentrecommendedSparePartcategoriesaredefinedasfollows

StartupThesecomponentsshouldbeconsideredtosupportrepairandorreplacementneedsthatoccurduringinstallationinordertobeginCommercialoperationinasbuiltconditiontocommencementoftheManufacturersWarrantyobligation

InitialThisperiodisdefinedtobethe1styearofoperationtocoincidewiththestandardWarrantylengthTheserecommendedsparesaretobekeptonhandbytheOwnertoeffectrepairstoMCCequipmentoutsideofManufacturersWarrantyclaimsandtoensurebackupofcriticalcontinuousprocessneeds

OperationThisperiodisdefinedtobethefirst3yearsofoperationoftheequipmentTheserecommendedpartsaredeemedtobeabletocovernormalMCCequipmentslongtermneeds

0hwill individuallylabeleachcomponentorderedandprovideamanifestofthetotalpartsorderedalongwithidentifiermentationsufficientfortheOwnertolocatewherethesepartsareusedwithintheMCCequipmentGEwillunitshipthesespares

hejobsiteorsuchlocationasprovidedwiththeorder

0

0

0

43QuailCourtSuite210

WalnutCreekCA94596

StarterCircuitBreaker

Quantity Function NemaSize12 FVNR 1

7 FVNR 4

6 FVNR 2

VFDVTStarterCircuitBreaker

Quantity HP2 5

2 05

3 450

2 350

SolidStateStarterCircuitBreakerQuantity HP

1 350

SelectorSwitches

Quantity Type6 STANDARD

ControlRelayQuantity Type

9 C2000

SummaryofMCCItems


WiringQuantity Type VARating

32 CPT 300

3 CPT 150


Date 5272009

Time 20529PM


Fax 9259451144

Proposal 6N232354A

ovo uteon Ser E9000

Motor Contro Centers

O

Installation MaintenanceGuideDEH40472Rev04

imaginationatwork

EvolutionSeriesE9000Installation MaintenanceGuide

Contents

WarningsCautions Notes 21 Introduction 3

GeneralDescription VerticalSectionEnclosures 3

GeneralDescription MotorControlCenterBuses 4

GeneralDescription MotorControlCenterUnits 42 ReceivingHandling Storage 5

Receiving 5

Handling 5

Storage 53 Installation 6

InstallationofBottomEntryConduits 6

PreparationofFlooring 7

PositioningandJoiningSections 7

BusSplicing 8

BusSpliceKits g

NECWorkSpace 9

InstallationofTopEntryConduits 9

EquipmentWiring 10

MainIncomingPowerCables 10

IndividualUnitWiring 10

WiringNEMATypeAMotorControlCenters 11

WiringNEMATypeBMotorControlCenters 11

WiringNEMATypeCMotorControlCenters 11

WiringBetweenSections 12

TerminalBlocks 12

InstallationofMotorControlCenterUnits 12

RemovalofDrawoutMotorControlCenterUnits 14

OperatingHandlesDoorInterlocksandPadlockingProvisions 14

OperatingHandle 15PilotBracketandDoor 16NEMA3ROutdoorEnclosureInstallation 16

4 Operation 18

PreparingforinitialOperation 18

InitialOperationoftheMotorControlCenter 18

DoorClosingProcedure 195 Maintenance 20

EquipmentMaintenance 20

ControlPowerFusing 20

SuggestedMaintenanceTook 20

ReplacingorAddingBreakerAccessoriestoPluginEorFFrameCircuitBreaker 21

ReplacingaControlPowerTransformerMountedUnderDisconnect 21

ReplaceaCompactStarter12X 21

SuggestedLifts 21

PublicationsAvailablefromGE 22

RenewalParts 22

OrderingAdditionalorReplacementParts 23OtherInformation 23

6 OverloadHeaters 24

HeatersforTherMagCircuitBreakerControllers 24

HeatersforMagBreakControllers 25

HeatersforFusedControllers 30

HeatersforSize6and7FusedControllers 33

ElectronicOverloadforCircuitBreakerandFusedControllers 33

0

m

DEH40472

WarningsCautions Notes

AsUsedInThisPublication

WARNINGS

Warningnoticesareusedinthispublicationtoemphasizethathazardousvoltagescurrentsorotherconditionsthatcouldcausepersonalinjuryarepresentinthisequipmentormaybeassociatedwithitsuse

Warningnoticesarealsousedforsituationsinwhichinattentionorlackofequipmentknowledgecouldcauseeitherpersonalinjuryordamagetoequipment

CAUTIONS

NOTES

Cautionnoticesareusedforsituationsin

whichequipmentmightbedamagedifcareisnottaken

Notescallattentiontoinformationthatis

especiallysignificanttounderstandingandoperatingtheequipment

ThisdocumentisbasedoninformationavailableatthetimeofitspublicationWhileeffortshavebeenmadetoensureaccuracytheinformationcontainedhereindoesnotcoveratdetailsorvariationsinhardwareandsoftwarenordoesitprovideforeverypossiblecontingencyinconnectionwithinstallationoperationandmaintenanceFeaturesmaybedescribedhereinthatarenotpresentinallhardwareandsoftwaresystemsGEIndustrialSystemsassumesnoobligationofnoticetoholdersofthisdocumentwithrespecttochangessubsequentlymade

GEIndustrialSystemsmakesnorepresentationorwarrantyexpressedimpliedorstatutorywithrespecttoandassumesnoresponsibilityfortheaccuracycompletenesssufficiencyorusefulnessoftheinformationcontainedhereinNowarranteesofmerchantabilityorfitnessforpurposeshallapply

OCopyright2009GeneralElectricCompanyAllRightsReserved

2


Chapter1Introduction

ThispublicationprovidesguidelinesforinstallationandmaintenanceofEvolutionMotorControlCentersasshowninFigure1TheinformationprovideddoesnotcoveralldetailsorvariationsinthisproductofferingnordoesitaddressallpossiblecontingenciestobemetinconnectionwithinstallationoperationormaintenanceShouldfurtherinformationbedesiredcontactGEFieldServiceAdministrationCallGERESOLve

18884373765

RefertotheGErequisitionnumberfoundonthefrontoftheequipmentwhencallingforassistance

3

Disconnectequipmentfromallelectricalservicesbeforeperforminganyinstallationormaintenancework

ForadditionalinformationincludingsafetyconsiderationsforpersonnelworkingonthisproductseeNEMAStandardPublicationNoICS23InstructionsontheHandlingInstallationOperationandMaintenanceofMotorControlCenters

Figure1EvolutionSeriesthreesectionlineup

GeneralDescriptionVerticalSectionEnclosures

EachEvolutionMCCverticalsectionisassembledwith

twofullsidesheetshavingopeningsnearthetopandbottomforlateralbusingandwiringbetweensectionsMultiplesectionsarejoinedtogetheratthefactoryinthreesectionmaximumshippingsplitsEachshippingsplitisprovidedwithcontinuousfloorsillsandaliftingangleFloorsillsandliftinganglesarefieldremovableEachshippingsplitincludesacontinuousnonremovablemainhorizontalbusMainbussplicebarsareprovidedwithineachshippingsplitforfieldconnectingmainbussesRefertomotorcontrolcenteroutlinedrawingsfurnishedbytheGeneralElectricCompanyforlocationofshippingsplitswithineachmotorcontrolcenterlineup

Verticalsectionsarenormallyprovidedwithatop12highhorizontalwirewayandabottom6highhorizontalwirewayEachverticalsectionisalsoprovidedwithavertical4widewirewayHingeddoorsareprovidedoverhorizontalandverticalwirewaysThesedoorscanberemovedbyextractingthehingepinsinsidethedoors

SectionHeightSectionWidth

SectionDepth

Toopentheexternaldoorsrotatethelatches90counterclockwiseuntilthescrewdriverslotsarevertical

Secure Open

Becauseofthegreatvarietyofmotorcontrollerassembliesandcomponentsprovidedwithinindustrialmotorcontrolcentersandtosatisfyfloorspacelimitationsatinstallationsitesalargevarietyofverticalsectiondimensionsareprovidedasfollows

907866etc

202430etc

132022ordeeperforlargeassemblies

RefertomotorcontrolcenterdrawingsfurnishedbyGEbeforeperforminganyfieldinstallationwork


GeneralDescriptionMotorControlCenterBuses

ThemainhorizontalpowerbusislocatedatthetopoftheverticalsectionThebusboltedjointsareaccessiblefromthefrontbylooseningthebarriermountingscrewsandslidingtheLexanbusbarrierupandforwardfromthemainbusFigure2showsahorizontalpowerbuswithitsLexanbarrierFigure3showsthebusbarriermountingslotsandscrew

Theverticalbuseither300Aor600850AisconnectedwithtwoboltsperphasetothemainbusThephaserelationshipisABCfromtoptobottomandlefttorightasviewedfromthefront

AcontinuoushorizontalgroundbussizedinaccordancewiththeNationalElectricalCodeisprovidednearthebottomofallmotorcontrolcenters

AoptionalverticalgroundbuscanbeprovidedineachsectionprovidingadditionalgroundingAneutralbusisprovidedwhenspecifiedinthebottomoftheincomingsectionorinthebottomofallenclosuresasspecified

Figure2HorizontalbuswithLexanbarrier

Figure3Horizontalbusbarriermountingslotandscrew

GeneralDescriptionControlCenterUnits

ConsultPublicationDET291fordetailedlistingsofEvolutionMCCunits

Pluginunitsaresuppliedwithstabsratedateither250Aor600AUnitsabove600Amaybefixedboltedinplaceandareeitherbusorcableconnected

Installationandoperationofunitsaredescribedelsewhereinthisguide

4


Chapter2 ReceivingHandling Storage

Receiving

Beforeleavingthefactorythemotorcontrolcenterisgivenafinalmechanicalandelectricalinspectionandispackedinaccordancewiththebestpracticesforelectricalequipment

OnreceiptofanyapparatusmakeanimmediateinspectionforanydamageorlossofequipmentintransitShoulddamageormissingmaterialbenotedfileaclaimimmediatelywiththecarrierandnotifythenearestofficeoftheGeneralElectricCompanyInformationsuchasadescriptionofthedamagetheshippingcratenumberstherequisitionnumbersandthepanelcatalognumbershouldaccompanytheclaim

Handling

ControlcentersectionsarealwaysshippedinanuprightpositioninsingleorgroupsectionsSectionsmustbemaintainedinanuprightpositionduringallhandling

NeverattempttojackliftormovetheequipmentatpointsotherthantheliftingangleorfloorsillsUsetwoormorechainsorcablestodistributetheweightevenlyPinchbarspiperollersorslingsareusefulimplementsforhandlingequipmentbutbecarefultomaintaindistributedloadingandtoalwaysapplyleverageatthefloorsillsandorliftingangleFigures4and5illustratetypicalhandlingtechniques

5

91

Figure4UsingstandardliftinganglestohoisttheMCC

Figure5PositioningtheMCCwithrollers

Storage

Ifitisnecessarytostoretheequipmentforanylengthoftimebesuretoobservethefollowingprecautions

UncratetheequipmentStoretheequipmentinacleandryhumiditycontrolledareaatmoderatetemperatureCoverwithasuitablecanvasorheavydutyplasticcovertoprevententranceofforeignmaterialIfequipmentmustbestoredincoolorhighhumidityareasinadditiontocompletelycoveringtheequipmentprovideaheatsourcetopreventcondensationofmoistureintheequipmentEnergizespaceheatersiffurnishedintheequipmentorplaceastandard120voltlampratedat75wattsinsidethebottomofeachverticalsection

0

0


Chapter3 Installation

InstallationofBottomEntryConduitsConduitscanbestubbedinafterthelocationofthe

motorcontrolcenterlineuphasbeenestablishedConduitshouldbestubbedapproximately2inches151mmabovethefinishedfloorlineFigure6andFigure7showtheconduitentrancespaceavailableatthebottomofstandardsectionsExceptionstothisavailablespaceruleareindicatedondrawingsfurnishedbyGEforspecificinstallationsCentertheconduitbeneaththesection

verticalwirewaytofacilitatedirectcableentryNoteBottomrearentranceshouldonlybeusedwithfullrearaccessibility

Figure6ABottomconduitentrancedetailsforstandard13inchdeepsectionlowbusposition

APE falb

NiITtiAa11lsLt1QrpioIilSol

466X191

BeforeanyinstallationworkisbegunconsultalldrawingsfurnishedbytheGeneralElectricCompanyaswellasallapplicablecontractdrawingsfortheparticularinstallationPayparticularattentiontothelocdtionofunitsinthemotorcontrolcenterandtheir

relationstoexistingorplannedconduitsandbusways

yr blulbiNMir

17r 1rm

Figure6BBottomconduitentrancedetailsforstandard13inchdeepsectionbusupperposition

GfIG

4Fr3

fGysySty4r1 616

201rTI1

6uS

Ira r041I

i7t

fJ5

1F1

rl

Figure6CBottomconduitentranceforstandard20inchdeepsectionlowbusposition6inchbottomcover

iEE

FtJd t 4iiIIe51IYII14

IOrfYE

Figure6DBottomconduitentrancedetailsforstandard20inchdeepsectionbusupperposition

1Fi1111G

1115alir646a412 LINP

4

fr

I36r

Figure7ALowbuspositionofgroundandneutralbusminimumavailablespaceforconduitentryin13inchdeepsection6inchcover

19I46

Figure7BStandardpositionofgroundandneutralbuswith12inchcovercompartmentatthebottomofMCC

6


rYnrbl154

4103n1Ia

rt tvlr34Lk

7

5

tr

Figure7CLowbuspositionofgroundandneutralbusminimumavailablespaceforconduitentryin13inchdeepsection6inchcover

Figure7DUpperpositionofgroundandneutralbusmaximumspaceavailableforconduitentry6inchbottomcover

PreparationofFlooring

FormostinstallationstheMCCfloorsillscanrestonthe

finishedfloorThefoundationfortheequipmentshouldbelevelandevenAlthoughnotnormallyrequiredthepurchasermayelecttoinstalllevelandgroutthesteelmembersorMCCfloorsillsinthefloorasillustratedinFigure8andFigure9Ifthefloorsillsareremovedliftingandmovingtheshippingsectionsmustbedonecarefully

Figure8ControlcenterfloorsillsgroutedtothefloorbeforeinstallationtoprovidealevelfoundationNoteCannotberolledasinFigure5withoutfloorsills

Surfaceundermotorcontrolcenterbasemustbeofnoncombustiblematerialunlessbottomcoversareinstalledineachverticalsection

Theoverallheightoftheequipmentshouldbeconsideredwithrespecttoheadroomtopconduitentryspaceandalignmentwithotherequipment

IfanchorboltsaretobeimbeddedinthefoundationtheymustbelocatedaccordingtothedrawingsfurnishedbyGEforthespecificequipmentFor13inch3302mmdeepverticalsectionsanchorboltsorsomeformofexternalbracingisrequiredAnchorboltsshouldbe12inchdiameterofGrade2steelminimum

Ifthereareverticalsectionsofvaryingdepthssuchas1320or22inchesinasinglelineupthefrontsofthesectionsmustbelinedupforproperalignmentofthemainbusbarsFigure9illustratesthispoint

Figure9Installingsteelfloormembers

Notethefrontalignmentofthe13inchdeepsection

PositioningandJoiningSections

IfgroupsofsectionsaretobejoinedtogetherinafinallineupremovetheendcoverplatesandtheplugbuttonsfromthesidesofthesectionstobejoinedFigure10showsthesideviewswiththeendcoverplatesremovedfor20inchdeepsectionswith2inch508mmand4inch1016mmbusbars

CarefullycheckandremovedirtdustorbitsofpackingmaterialfromtheinteriorofallsectionsUseabrushsoftclothorvacuumcleaner

O

4


AllcablesenteringthebottomsofsectionsshouldbepulledthroughconduitstoapointwheretheywillbeaccessibleaftertheequipmentisinplaceSectionscanbemovedtotheirfinalpositionandproperlyleveled

GnrILnvrIUtllalUivvwPlar V1r1 r44syI

Trtzs

PhreBus

PIuaButton

DonotusecompressedairtocleantheequipmentifitcontainsmoistureRemoveallhardwarepackagesdrawingsandotheritemsshippedwiththeequipmentCheckallnutsboltsandelectricaljointsfortightness

1Wilie GvvlrelWsyt SNLrtLJ

Figure10Sideviewofa20inchdeepsectionshowingthecoverplatesplugbottomsandjoiningpoints

BusSplicing

MainneutralandgroundbussplicebarswithallassociatedhardwarearefurnishedasnecessarytojoinsectionstogetherTheyarelocatedinthefirstsectiontotherightofthejointSeeFigures1314and15forapproximatedimensionsformainneutralandgroundbus

RemovethetopLexanbarrierasshowninFigure11andFigure12toaccessthemainbusRefertoinstructiondrawingsinsplicekitSeeTable2

Figure11HorizontalbuswithLexanbarrier

crew

rw

Figure12Horizontalbusbarriermountingslotandscrew

Table1Torquevaluesforvariousboltsizesandjointtypes

BoltSize

51618

3816

1213

5811

3410

CopperJointslbft Nm

59 712

1216 1622

3039 4153

6580 88108

125150 169203

AluminumJoints

lbft Nm

659 912

1015 1420

2535 3447

3545 4761

5075 68102

NoteWhenassemblingorconnectingtoaluminumbusapplyasuitablejointcompoundbetweenthecontactingsurfaces

8


BusSpliceKitsTable2BusSpliceKitsSplicingFromToE9000E9000

11113sMainBusSpliceAssemblyKit

StandardSplicing

16001110C1735G1SM1800 1110C1735G4SM112001110C1735G7SM

2000

1600110C1735G12SM

125001110C1735G13SM1N3RandSpacerShells1600 1110C1735G14SM800 1110C1735G15SM12001110C1735G16SM

9

BarsSize SCRatingSplicein 600VMax

Phasethick xsymInstruction

CopperwidthImps Drawing

11111

1

14x2165K38x2165K12x21100K

2 12x2100K

12x21100K

114x2165K138x2165K112x21100K

1600110C1735G17SM 2 12x2100K2000

125001110C1735G13SM12 112x21100KIncludedinkits

NoteStandardplatingistinRefertofactoryforalternateplaten

111111

9

1110C1258TG111110C1256TG111110C1253TG11110C1263TG1

1110C1785TG11

1110C1258TG111110C1256TG111110C1253TG11110C1263TG1

1110C1263TG11

NECWorkSpace

NECWorkSpaceisdefinedinTable11026aWorkingSpacesIncludedintheseclearancerequirementsisthestepbackdistancefromthefaceoftheequipmentTable11026aprovidesrequirementsforclearancesawayfromtheequipmentbasedonthecircuitvoltagetogroundandwhethertherearegroundedorungroundedobjectsinthestepbackspaceorifthereareexposedlivepartsacrossfromeachotherThevoltagestogroundconsistoftwogroups0to150and151to600inclusiveRememberwhereanungroundedsystemisutilizedthevoltagetogroundwillbethegreatestvoltagebetweenthegivenconductorandanyotherconductorofthecircuitForexamplethevoltagetogroundfora480voltungroundeddeltasystemis480volts

SeeFigure14forgeneralworkingclearancerequirementsDistancesaremeasuredfromthelivepartsifthelivepartsareexposedorfromtheenclosurefrontiflivepartsareenclosedIfanyassembliessuchasswitchboardsormotorcontrolcentersareaccessiblefromthe

backandexposelivepartstheworkingclearancedimensionswouldberequiredattherearoftheequipment

asillustratedNotethatforCondition3wherethereisanenclosureonoppositesidesoftheworkingspacetheclearanceforonlyoneworkingspaceisrequired

L9152

Figure14GeneralWorkingClearanceRequirements

InstallationofTopEntryConduits

AfterthemotorcontrolcenterisinplaceandleveledandthesectionsarejoinedtogetherconduitscanbebroughtintothetopsofsectionsasrequiredFigure15andFigure16showtheconduitentryspaceavailableatthetopsofstandardsectionsRefertodrawingsfurnishedbyGEfordeviationsonspecificinstallationsNoteToprearentranceshouldonlybeusedwithfullrearaccessibility

AlwaysremovetopcoverplateswhendrillingholesThispreventssmallmetalchipsfromfallingintothepanelandcauseseriousdamage

FROM

Figure15Topconduitentryspacefor13inchsections


Width

20

24

30

Figure16Topconduitentryspacefor20inchand22inchsections

Table3DimensionsforFigures15and16

DimensionA

20

24

30

DimensionB

1756

2156

2756

EquipmentWiring

O g Whenpullingbendingandterminatingfieldwiringavoidscrapingcuttingorotherwisedamagingcableinsulationorstrands

MainIncomingPowerCables

RefertothemotorcontrolcenterdrawingsprovidedbyGEforthelocationofthemaindisconnectorincominglineterminalsandthedirectiontoporbottomofcableentryCablebendingroomprovidedwithintheverticalsectionwillmeetorexceedNationalElectricalCode

requirements

IncominglinesectionsareprovidedwithcablesupportsIncomingcablesmustbefirmlysecuredtowithstandthesignificantforcesthatmaybegeneratedduringashortcircuit

CablessecuredateachsupportasillustratedinFigure17andFigure18600Aexamplewilladequatelybracecablesforfaultsof100KRMSsymmetricalamperesbasedonhorizontalbusbracingHowevercablesshouldalwaysbesecuredatthefirstsupportinsidetheenclosureandatthesupportnearesttotheincomingterminalsInsulatedbushingsarealsorecommendedatconduitterminations

1112

18124

Figure17Typicaltopentryofmaincablestotheincominglinelugcompartment600Ashown

Figure18Typicalbottomentryormaincablestotheincominglinelugcompartment600Ashown

AligntheconduitlinearlydirectlyoverorascloseaspossibletothesupportsRunthecableinaconvenientorientationmakingsurethecableislocatedagainstthesupportsbeforeitconnectstothecableterminalsLashthecableusingthefollowingprocedure

Wrapthelinecablestogetherandifprovidedtiecablestogetherwithnominal38inch95mmnylonropeorropehavingaminimumtensilestrengthof2000pounds8896Nat6inches152mmand12inches305mm

fromthelineterminalsUsefivewrapsandcompleteeveryadditional6incheswithfivewrapsorevery1inch25mmwithonewrapUsesuppliedcablesupportsasdesiredRefertoUL891

IndividualUnitWiring

OpentheverticalwirewaydoorsandthetopandorbottomhorizontalwirewayhingedcoversAlldoorscanberemovedifdesiredbyextractinghingepinsorremovingthehinge

10

EvolutionSeriesE90O0Installation MaintenanceGuide

Wheninstallingcablesbesuretonotdamagethecableinsulationonanysharpedgessuchassteelworkorscrews

Whereaccesstotherearofthesectionisavailable

cablescanbebroughtintothespacebehindtheverticalbusandbroughtforwardintothefrontwiretroughareathroughanyofthemodularopeningsintherighthandsteelsupportplate

WiringNEMATypeAMotorControlCenters

UsethefollowingproceduretowireNEMATypeAMCCs

1Removeblackplasticbarrierclosesttounitconnectionpointsandremoveknockoutsasrequired

2PullloadcablesneartheunittobewiredMeasure

allowingforcablebendscutandstripthecablesandfeedthemcarefullythroughbarrierknockoutintotheunitTerminatethecablesonthefeederor

starterlugsprovidedintheunitIfaluminumwireisusedcoatthewirestrandswithanoxideinhibitinggreasespecificallydesignatedforusewithaluminumcableInstallplasticsidebarrier

3Pullthecontrolwiringthenmeasurecutstripandterminateitonindividualdeviceterminalsintheunit

4Whenspecifiedanoptionalgroundlugisprovidedineachdrawoutcombinationstarterunitfortermi

natingamotorframegroundingwireForlargerstartersthelugismountedonthehorizontalgroundbus

5UsecordorplastictiestosecureallwiringRoutethewiringtoavoidinterferencewithmovingpartsandtokeepitawayfromheatproducingcomponentssuchasresistorsandfuses

6Verifythattheconnectionsonalldevicesandterminalblocksaretightenedtotheirpropertorquevaluesaslistedonthelabelontheverticalwirewaydoor

WiringNEMAType6MotorControlCenters

UsethefollowingproceduretowireNEMATypeBMCCs1Removeblackplasticbarrierclosesttounitconnection

pointsandremoveknockoutsasrequired2PullloadcablesneartheunittobewiredMeasure

allowingforcablebendscutandstripthecablesandfeedthemcarefullythroughbarrierknockoutintotheunitTerminatefeedercablesdirectlyonthe

11

lugsonthedisconnectConnectthemotorleadsatthestarterterminalsifeitheroftheseconditionsismet

aThemotorcontrolcenterisfurnishedas

NEMABDwiringwhereDDeviceorbThestarterisNEMAsize6orsmaller

ConnectthemotorleadstothestarterattheT1T2andT3terminalsiftheseconditionsaremet

aTheequipmentisfurnishedasNEMABTwiringand

bThestarterisNEMAsize2orsmaller

InstallplasticsidebarrierafterpowerandcontrolwiringinStep4iscompleteAluminumwireisnotrecommendedforthisproduct

3PullthecontrolwiringthenmeasurecutstripandterminateitattheterminalblocksprovidedwithintheunitOptionallycontrolterminalblocksmaybepulledapartandtheplasticknockoutsremovedtoallowwiringoutsidethebucketTheterminalblockscanthenbeplacedbackthroughtheplasticknockoutopeningsandreinstalledThismethodallowswiringtoterminalblocksoutsidetheconfinesofthestarterunit

4WhenspecifiedanoptionalgroundlugisprovidedineachdrawoutcombinationstarterunitforterminatingamotorframegroundingwireForlargerstartersthelugismountedonthehorizontalgroundbus

5UsecordorplastictiestosecureallwiringRoutethewiringtoavoidinterferencewithmovingpartsandtokeepitawayfromheatproducingcomponentssuchasresistorsandfuses

6Verifythattheconnectionsonalldevicesandterminalblocksaretightenedtotheirpropertorquevaluesaslistedonthelabelontheverticalwirewaydoor

WiringNEMATypeCMotorControlCenters

MasterterminalboardsinNEMATypeCmotorcontrolcentersareprovidedinthelargertoporbottomhorizontalwirewayofeachverticalsectionRefertothedrawingsprovidedbyGEforthelocationsofmasterterminalboardsFigure19andFigure20showtypicalTypeCterminalboardarrangements

TheseterminalboardsareconnectedatthefactorytocontrolterminalblocksofpluginunitsineachverticalsectionWiringdiagramsprovidedbyGEshowtheseterminalpointsTheseterminalblocksarealsofactorywiredtotheT1T2andT3motorleadterminalsforeachNEMAsize12starterunitineachverticalsection


Fieldconnectionstothesecontrolandloadterminals

shouldbemadeatthemasterterminalboards

Makefieldconnectionstoallfeedersandmotorloads

forstarterslargerthanNEMAsize2asdescribedforNEMATypeBmotorcontrolcenters

OptionalgroundinglugcanbeprovidedineachPluginuniteifverticalgroundbusisspecified

It

Figure19TypicalTypeCterminalboardatthetopofasection

t

I

Figure20TypicalTypeCterminalboardsinmultiplesections

WiringBetweenSections

Figure21showsthedimensionsofsidecutoutsineachverticalsectionforwiringbetweensectionsCrosswiringcanbeaccomplishedatboththetopandbottomofsections20or22deepverticalsectionsaccessiblefromtherearcanbecrosswiredintheopenrearareawiththewiringbroughtforwardthroughovalopeningsintherearoftheverticalwireway

Figure22Mountingtheterminalblock

Figure21Sidecutoutdimensionson132022and25

Ifrearaccessisusedarearmainbusbarrierisarequiredoption

TerminalBlocks

Thenewstyleterminalblocksaremountedonametalraillocatedatthebottomoftheunitasshownin

Figure22Theterminalblockeasilyslidesintopositionfromeithersideofthemountingrail

InstallationofMotorControlCenterUnits

AnyunitorderedseparatelyisshippedcompletewiththedoorandassociatedhardwareIfthespaceavailableintheverticalsectionisgreaterthanthenewunit

12


heightorderablankfillerdoorwithhingehardwareandasnapshelfSeetherenewalpartsbulletinfororderingblankdoorsandgasketmaterialsThegasketmateriallinestheinnerperimeterofthesectionFigure23showsthegasketmaterialmountedtotheoutsideofthedoor

Gasket

Figure23NEMA12GasketmaterialinstalledinaMCCsection

Usethefollowingproceduretoinstallamotorcontrolcenterunit

1AttachthedoorhingestotheleftsideofthesectionlineupthedoorwiththehingestheninsertthehingepinstosecurethedoorInstallaholddownbracketwiththelowerdoorhingebutdonottightenthemountingscrewatthistime

2 Placethetwotabsontheleftsideoftheshelfinto

theappropriateopeningsinthesectionstructure3Lowertherightsideoftheshelfandsnapthetwo

detentsintherightsideflangeintothetwoholesinthesideoftheverticalwiringtroughbarrierasshowninFigure24Swiveltheshelfholddownbracketandgroundingspringintoplaceandtightenthelowercasehinge

4 Examinethenewunitcarefullyfrontandreartoensurethatallscrewterminalsaretightallforeignmaterialandpackingareremovedandtheinsulatingbarriersaresecure

5TheunitdisconnectmustbeintheOFFpositionbeforetheunitcanbeinsertedintothevertical

section

6 Ifnecessaryrotatethelatchesatthetopandbottomoftheunitsothattheyarehorizontal

7Removethesnapincoverovertheverticalbusstabinopeningsattheappropriateinstallationlocationfortheunittobeinstalled

8 Lifttheunitandplaceitsbaseonthefronthorizontalsurfaceofthesnapinshelf

13

9Slidetheunitintotheverticalsectionthenpushatthetopandbottomuntilthestabsarefullyengagedwiththeverticalbus

10RotatethelatchesatthetopandbottomoftheunitclockwisetoengagethelatcheswiththehorizontalshelvesaboveandbelowtheunitSeeFigures25and26

11Verifytheoperationofthedisconnecthandleandsafetyinterlocksasdescribedlaterinthismanual

Figure24Frontviewofthesnapinshelfasinstalled

Figure25UnitdisconnectintheOFFpositionTwoquarterturndoorlatchesarelocatedatthetop

0

0


Figure26Quarterturnlatchlocatedatthebottomoftheunit

RemovalofDrawOutMotorControlCenterUnits

Someunitsmaystillhavecontrolpowerappliedfromanexternalsourceaftertheunitdisconnect

hasbeenswitchedtotheOFFpositionBeextremelycarefulwhenremovingunitsfromanymotorcontrolcenterFailuretoobservethisprecautioncanresultinseriousinjuryordeath

Theprocedureforremovingamotorcontrolcenterunitisgenerallythereverseoftheprocedureforinstallingaunit1EnsurethattheunitdisconnectisintheOFFposition

asshowninFigure252Turnthedoorlatchesaquarterturnopentheunit

doorandtheverticalwiringtroughdoor3Disconnectallfieldconnectedwiringbyseparating

thepullapartterminalblocksintheunitPasstheterminalblocksandwiresintotheverticalwiringtroughNotethattheplasticknockoutsintheverticalwirewaybarriercanberemovedandleftwithintheverticalwirewaywiththefieldwiringratherthanthreadingthewiringandterminalsbackthroughtheknockout

4DisconnectanyotherfieldinstalledwiresthatareterminatedintheunitRemovethesewiresfromthe

unittagthemifdesiredandleavethemintheverticalwirewayadjacenttotheunit

BecarefulwithanyfieldwiringremovedfromaunitthatmaybecomeenergizedSuchwiringmustbeadequatelyinsulatedtoavoidinadvertentcontactFailuretoobservethisprecautioncanresultinseriousinjuryordeath

5TurnthelatchesatthetopandbottomoftheunitaquarterturncounterclockwisetoreleasetheunitTheselatchesareshowninFigure25andFigure26

6Pullunitouttoremoveitbeingextremelycarefultosupportitsweightasitisfullywithdrawn

7Thedooroverthewithdrawnunitcanbelatchedclosed

8Ifdesiredablankdoorcanbeorderedtocoverthe

unusedopeningForlargeunitspacestwoblankdoorsandahorizontalunitshelfmayberequired

OperatingHandlesDoorInterlocksandPadlockingProvisionsAllEvolutionmotorcontrolcenterunitsarefurnished

withdisconnectoperatinghandlesthatareintegraltotheunitstructureThepositionofthedisconnectONOFFforswitchesorONOFFTRIPforcircuitbreakers

isindicatedbythepositionoftheoperatinghandleTheoperatinghandleisinterlockedwithacatchontheinsideoftheunitdoortopreventinadvertentopeningofthedoorwhenthedisconnectisintheONpositionasshowninFigure27SwitchingthehandletoOFFallowsaccesstotheinterioroftheunit

EachdisconnectoperatinghandleisequippedwithaninterlockthatpreventsopeningthedoorwhenthedisconnectisON

Aconcealedscrewcanbeturnedcounterclockwise

witha532Allenwrenchtodefeatthedoorinterlock

andaccessthebreakerdisconnectwhenONasshown

inFigure28Onlyqualifiedpersonnelshouldbeallowedtodefeattheinterlock

Figure27DoorinterlockfeaturethatpreventsaccesstothedisconnectwhenthepowerisON

14


Figure28Concealedscrewusedtodefeatthedoorinterlock

Figure29ThedoorcannotbeopenedwhenthedisconnectisON

ThedisconnectisalsoequippedwithapadlockingprovisionsothattheoperatinghandlecanbelockedintheOFFpositionwithasmanyasthreepadlocksasshowninFigure30ThehandlecanalsobedrilledtoaccommodateonepadlocktosecureitintheONpositionIneithercasetheunitcannotbewithdrawnbecauseof

interferencebetweenthepadlocksanddoor

FinalcommissioningVerifythatalldoorsareproperlylatchedandinterlockedpriortoenergizing

t

Figure30Operatinghandlealsoshowingthesafetylockouthasp15

Table3WeightandheightsofCBbasicwithCPT

Pluginunits Estimatedweight Minimumheightnodoor I Ibs inches

NEMASize1FVNR135 112NEMASize2FVNR137 112

1NEMASize3FVNR153 118NEMASize4FVNR162 I24

1NEMASize5FVNR1125 I36

CAUTIONshouldbeusedwhenremovingorinstallingunitsconsidertheweightintableaboveTwopersonsmayberequiredortheassistanceofaliftingdevicesSeepage21forsuggestedlifts

OperatingHandle

TheoperatinghandlemustbemovedoutofthewaytoaccesstothebreakerdisconnectMakesurethatthe

disconnectoperatinghandleisintheOFFpositionasshowninFigure30OpenthedoorthenremovethemountingscrewsecuringthebaseofthehandletothesideoftheunitasshowninFigure31ThehandlecanthenberotatedupandoutofthewayasshowninFigure32allowingaccesstothebreaker

Figure31Removingtheoperatinghandlemountingscrew


Figure32Rotatingtheoperatinghandletoaccessthebreaker

PilotBracketandDoor

ThepilotdevicedoorcanberemovedbyliftingstraightoffperFigure33Alsothemetalbracketcanberemovedbylooseningmountingscrewsandremovingbracket

Figure33Graspthecenterofthedoor

Figure34PilotDeviceBracketlockingbracketindoor

ThepilotdevicebracketinislockedinplaceusingthedoormountedlockingbracketshowninFigure34

NEMA3ROutdoorEnclosureInstallation

FASTENWITH1420THDFORMINGSCREWSTYPONTOPANDREARCAP

LEFTNODULE

JOININGI2HARDWAREFASTEN4PLCS

NEMA3RInstallationInstructions

FIGURE1

LEFT

REARCOYER

RIGHTNODULE

1RemoveleftrearcoveronrightshippingmoduleFigure1SavethescrewsforlaterreassemblyofthecoverNotethattheleftmodulerightrearcoverhasaflangethatwillbeunderneaththeremovedcoveredwithitisreplacedThisprovidesanoverlappingconnectionintherearofthetwosplicedmodulesDetailC

2Slideadjoiningshippingmodulesasclosetogetheraspossiblewhilecarefullyaligningthemodulesfronttoback

3Joinshippingmodulestogetherusing4sets12hardwarefrontonlyHardwarekitsshippingwithmodules

4Assemblebussplicesperspliceinstructionsincludedinsplicekit

5Installwirewaytransitionchannelbarrierbyslidingitthoughthe5x5wirewaycutoutandattachingitusing11428x38threadrollingFigure3

6Reattachrightrearcoverbyreattaching1420x58sealingscrewDetailCI

7Attachedcentercapusing81420x58threadrollingscrewsFigure1

Notes

13inchfloormemberscanbeinstalledsimilarlytostandardMCCflormembers

2Moduledoorscanberemovedbyremoving1420x38threadrollingscrewsfromdoorhingebracketDetailDI

16


17

FRONTLEFTPOST

1420X58THREADROLLIN6

WASHERSCREW

RIGHTREARCOVER

r

PIANO HINGE HINGEBRACKETDETAILD SEEDETAILC

DETAILC

1

LEFTREARCOVER

ICE

REFERTOSPECIFICJOBDRAWINGSFORQUANTITYOFSHIPPINGMODULESANDTOTALLENGTH

1420X98THREADROLLINGSCREW

10543WITHROFFAN

10534W0RtOFFAN

FRAMEEXT11CCOEPTHIISECTIONI5B

A

1111 iii 111 11 71111 1111

IST MODULE 2NDMODULE 3RDMODULE

TOTALLENGTHOFNEMA

FIE2ASSEMBLYMODULELINEUP

3520FOR20DPORMCCDEPTH

41 1520rSPACE

BETSHIPPINGSPLITS

CHANNELBARRIERMOUNTINGSCREW1428X38

THREADROLLING

ROSE3

FIGURE4

WIRECHANNELBARRIER

9INCHDEEPFLOORPLATES


Chapter4 Operation

PreparingforInitialOperation

Inadditiontothenormalcircuitcheckingafterwiringiscompletedthefollowingspecificactionsshouldbetakenbeforeenergizingtheequipment1Checkandtightenanyelectricalconnectionssuch

aslugsandbussplicesthatmayhaveloosenedduringshipmenthandlingandinstallationTorquevaluesareprovidedonoradjacenttocomponentsorlugsSeetorquelabelsinMCCverticalwirewaydoor

2OperateeachmagneticdevicebyhandtoverifythatallmovingpartsoperatefreelyCheckallelectricalcontactsforproperoperation

3CurrenttransformersareshippedwithashuntacrossthesecondaryifthecircuitisnotcompleteRemovetheshuntaftercompletingtheconnectionstothetransformersecondary

4Verifythatthehorsepowerandvoltageratingofthemotoragreewiththeratingstampedonthestarterunittowhichitisconnected

5Checkeachoverloadheaterorelectronicoverload

relaysettingagainstthemotorfullloadcurrent

6CheckallcircuitbreakertripsettingsandfuseratingsagainstthedrawingssuppliedwiththeequipmentaIftripsettingsmustbechangedusetheGErating

plugextractortoolcatalognumberTRTOOLtoremoveratingplugsfromSpectracircuitbreakers

bSeethestartupprocedurefollowinginformationregardinginstantaneoustripsettingsonmagneticonlycircuitbreakers

CheckcurrenttransformeroperatedoverloadrelaystobecertainthatoverloadheatersareinplaceDonotoperatestarterswithoutoverloadprotection

DonotexceedthelongtimeandorinstantaneoustripsettingsstipulatedintheNationalElectricalCodeandasidentifiedintheoverloadheaterselectiontablesinthismanual

7Checkallpneumaticormotordriventimersforpropertimeintervalsettings

8Manuallyoperateallbranchcircuitdisconnectsandverifyproperoperationofdisconnectsanddoorinterlocks

9WhereapplicablemanuallytripallcircuitbreakerstoverifythatoperatinghandlesmovefreelytotheTRIPindicatingpositionWiththedoorclosedandlatchedreseteachtrippedcircuitbreakerbypushingtheoperatinghandledownbeyondtheOFFposition

TheoperatinghandleshouldmoveupwardtotheOFFpositionafterthebreakerhasbeenresetAftertheresetturnthecircuitbreakerONandthenOFF

toconfirmproperoperation10Visuallycheckallunitsandenclosurestoensure

thatelectricalspacingshavenotbeenreducedbecauseofshippingandhandlingactions

11Verifythatthemotorcontrolcenterenclosureandunitsaregrounded

12Replaceallprotectionbarriersandpanelsthathavebeenremovedduringinstallation

13Carefullycleantheequipmentinteriorwithacleanclothsoftbrushorvacuumcleanertoremoveall

metalchipsdustwireandotherdebris14Aftertakingprecautionstopreventaccidentalcontact

withthemotorcontrolcenterbusworkconductthe

followinginsulationresistancetestwitha1000VdcMeggertesterWithalldisconnectsintheOFFposition

ApplyvoltagebetweenallphasepairsApplyvoltagebetweeneachphaseandground

Allreadingsshouldbe1megohmminimumtypicalvalueswillbe50100megohmbutmayvarybasedonhumiditySimilarlytestindividualfeederandmotorcircuitwiringfieldwiringaseachsetofconductorsispulledintothemotorcontrolcenterbeforeterminatingtheconductorsateitherend

15WithalldisconnectsOFFcloseandlatchalldoorsandsecureallexternalcovers

InitialOperationoftheMotorControlCenter

Becauseofproblemsthatmayoccurduringtheinitialenergizingofthemotorcontrolequipmentonlyqualifiedpersonnelshouldcarryoutthisstartupprocedure

UsethefollowingprocedureforinitialstartupofthemotorcontrolequipmentBesurethatthestepsintheprevioussectionPreparingforInitialOperationhavebeencompleted1Ensurethatalldoorsareclosedandlatchedandall

externalcoversonthemotorcontrolcenteraresecured

2VerifythatallmainandbranchdisconnectswithinthemotorcontrolcenterareOFF

3Verifywithaninsulationresistancetesterthatallmainincomingfeederstothemotorcontrolcenterareadequatelyinsulated

4Closetheupstreamfeedertoenergizethemotorcontrolcenter

18


5Closethemaindisconnectsifanyatthemotorcontrolcenter

6Closeeachbranchcircuitdisconnectorfeederatthemotorcontrolcenter

7Operateeachmotorstarterindividuallytoverifysatisfactoryoperationincludingthefollowingparameters

Motorrotation

PilotlightindicationElectricalinterlockingAccelerationandsequencetiming

19

Powerfactorcorrectioncapacitorsonindividualmotorcircuitsshouldbetemporarilydisconnectedduringstartup

8Adjustinstantaneoussettingsonmagneticonlycircuitbreakersandorfusesizesandoverloadheater

selectionstoachievepropermotorandbranchcircuitprotectionSeeNECArticle43052SincetheadjustabletripsettingonmagneticonlycircuitbreakersisfactorysetattheminimumtrippositionnuisancetrippingmayoccuroninitialmotorstartingIncreasethetripsettinginincrementsuntiltrippingnolongeroccursduringmotorstartingDonotexceedthemaximumtripsettingsgiveninoverloadrelaytablesinthispublicationAlladjustableoverloadsarealsofactorysetatminimumCheckmotornameplatedataandsetoverloadsaccordingly

DoorClosingProcedureofPilotDeviceBracketExtensionBubbleDoorforSomeGPFPDrivesE9000MCCunits

Variable

FrequencyDrive

ExtensionBubble

Figure35Doorpilotdevicebracketandextensionbubbleinopenposition

PDBracket

Figure36Partiallyclosethepilotdevicebracketandextensionbubbleasshown

Figure37Partiallyclosethedoorasshown

LockingBracket

DoorGasket DoorCutOut

Figure38Adjustthepilotdevicebracketandextensionbubblelipsoitentersinbetweenthekeeperbracketandinsideofthedoor

ExtensionBubble

14TurnLatch

Figure39Closethedoorcompletelyandturnthe14turnlatches

O


Chapter5 Maintenance

EquipmentMaintenance

DeenergizeallequipmentbeforeperforminganymaintenanceoperationTheremaybevoltagepresentwithintheequipmentfromremotesourceseventhoughallmainandbranchcircuitdisconnectshavebeenopenedattheequipmentFailuretoobservethisprecautioncanresultinseriousinjuryordeath

ThecustomershouldprepareamaintenanceprogramconsistingofascheduleandchecklistmatrixlistingitemstobeperiodicallyexaminedontheinstalledequipmentThefrequencyandextentofthemaintenanceactivitieswillvarydependingonsuchfactorsasequipmentusageandenvironmentalconditionsIn anymaintenanceprogramthefollowingactionsshouldbeincluded1 Removea dustanddirtwithasoft

clothbrush orvacuumcleaner

2 Wipecleanallmainbusinsulatorsandverticalbusbarriers

3 InspectmainandverticalbusjointsandmainbussupportsandtightenifnecessaryRefertoTable1fortorquespecifications

4 Inspectallwiringfromunitsfordeteriorationofinsulation

5 RemovedrawoutunitsandcheckstabsandallunitwiringsRemoveaccumulateddustfromhorizontalshelvesandthe areasaroundstabs

6 CheckallstartercontactsTheyneedonlybereplacedwhennearlyallthesilvertipisgoneandthecontacttipsupportisexposedDonotfilethecontactsFilingorotherwisedressingthecontactsonlyresultinlosttipmaterialandreducesstarterlifeSeeGEipublicationGET6915Aforquestionablecontactappearance

7 Checkallunitwiringfordeteriorationofinsulationandtightenallconnections

8VisuallycheckmetersandinstrumentsCheckcriticalinstrumentcalibrations

9 Checkallunitdoorinterlocksfor properoperation10Checkallindicatinglightsandreplace asrequired11Iffusereplacementis necessaryalwaysinstallthe

sametypeandratingasthefusesfurnishedwiththemotorcontrolcenterFusedesignsmaybemechanicallyequivalentbutnotelectricallyequivalentTheymaynothavethesameshortcircuitwithstandandcurrentlimitingability

ControlPowerFusing

Controlfusesarefrontaccessibleexceptinthe6inchcompactstarterRemove6inchFVNRstarterformaintenanceFusesarelocatedonthesideasshown

inFigure40

Figure40Fuselocation

SuggestedMaintenanceTools

Thefollowingtoolsarerecommendedforperformingmaintenanceoperations

GESpectracircuitbreakerratingplugremovaltoolcatalognumberTRTOOLseeFigure41GEpilotlightandpushbuttonremovaltoolcatalognumberGEN1684AseeFigure42EntelliGuardTUDigitalTestKitcatalognumberGTUK20seeFigure43TheTestKitmayalsobeusedtotemporarilydefeatthegroundfaultfunctionduringprimaryinjectionhighcurrenttestsetAllenwrenchinsize532inchor4metricfor

defeatingthedoorinterlock

Figure41RatingplugremovaltoolcatalognumberTRTOOL

20

EvolutionSeriesE900OInstallation MaintenanceGuide

Figure42PilotlightandpushbuttonremovaltoolcatalognumberGEN1684A

Figure43EntelliGuardTripUnitDigitalTestKitcatalognumberGTUK20

Rearrangementofunitsmustfollowthefollowingloadingrules80ofthefeedertriporfuseclipratingplus100ofthestartersfullloadcurrentplus25ofthelargestmotorfullloadcurrentDonotexceedtheverticalbusratinglabeloneachsection

ReplacingorAddingBreakerAccessoriestoPluginEorFframeCircuitBreaker

Usethefollowingproceduretoreplaceacircuitbreakerinamotorcontrolcenter

1Turnthepoweroff2Removetheunitfromthemotorcontrolcenter

3Removelineandloadcablesnotrequiredforaccessoriesonly

4RemovethetoggleholdingplatetoggleneedstobeintheONpositionUP

5Removethetopfourscrewsintopplateholdingthebreakerassemblynotrequiredforaccessoriesonly

6Removethreefrontbreakerscrewsfromassembly

21

7Slidethebreakerdownandout

8InstallthenewbreakerbyfollowingthisprocedureinthereverseorderTorqueallelectricalconnections

ReplacingaControlPowerTransformerMountedUnderDisconnect

Usethefollowingproceduretoreplaceacontrolpowertransformermountedunderadisconnect

1Turnthepoweroff2 Removethesaddleunitfromthemotorcontrolcenter3 Removethetopplatefromthesaddleunit4 Removethehandleassemblyasdescribedon

page155 Removelineandloadcables

6Loosenthescrewssecuringthedisconnectassemblytothebackplateandslidetheassemblyout

7 Disconnectthetransformerpowerandcontrolleads8 Removethetransformermountingscrewsandlift

outthetransformer

9 InstallthenewtransformerbyfollowingthisprocedureinthereverseorderTorqueallelectricalconnections

ReplacingaCompactStarter12X

Usethefollowingproceduretoreplacethestarter1Turnthepoweroff2Removethesaddleunitforthemotorcontrolcenter3 Removethepilotdevicebracketitisnotrequired

toremovecontrolwiring4 Removeoverloadrelay5 UseDINrailreleasetogainaccesstolineside

wiringofcontactorremovelinewires6Reversetoinstallnewstarter

SuggestedLifts

ExampleGEModelNo55B534913P1Allweldedconstruction

Positivelockwinchsystem500IbcapacityRaisedheight58Loweredheight31820X20decksize

10loadcenter2X6moldedonrubbercasters

EvolutionSeriesE900OInstallation MaintenanceGuide

PublicationslAvailablefromGE

OrderanyofthefollowingpublicationsfromyournearestGEIndustrialSystemsrepresentativeauthorizeddistributororfromthefollowingaddress


DistributionServicesPOBox2913

BloomingtonIL617022913Phone30966141513Fax3096626990

Thefollowinginstructionsareavailable

300LineStarterGEH5190 NEMASize1FVNRGEH4774 NEMASize2FVNR

GEH4806 NEMASize3FVNR

GEH4807 NEMASize4FVNRGEH4839 NEMASize5FVNRGEH5198 NEMASize6FVNRGEH5190 NEMASize1FVR 2SpeedGEH4775 NEMASize2FVR 2SpeedGEH4806 NEMASize3FVR 2Speed

O GEH4807 NEMASize4FVR 2SpeedGEH4839 NEMASize5FVR 2SpeedGET6915ATechInfoContactAppearanceC2000Contactors

GEH6263 CL02CL025GEH6264 CLGEH6265 CLGEH6266 CL10

GEH6350 CK08GEH6227 CK095GEH6228 CK10BCK11BCK12BSolidStateStarters

DEH40396 ASTATIBPPlus

DEH40397 ASTATCDPlusRelaysGEH4115 CR120BGEH6435 ECMAF600Drives

DET609 AF600FPOperatingInstallationDET620 AF600FPProgrammingGuideDET623 AF600FPAF650GPDET624 AF600FPAF650GPProfibusDPDET633 AF600FPAnalogIOInstructionsDET635 AF600FPAF650GPExternalDCSupplyDET607 AF650GPOperatingInstallationDET618 AF650GPProgrammingGuide

SmartRelaysLM10

GEK106642

MM300

GEK113022 InstructionManual

GEK113336 QuickStartGuideGEK113392 CommunicationGuide

MM200

GEK113400 InstructionManualGEK113401 QuickStartGuideGEK113402 CommunicationGuide

SpectraCircuitBreakersDET244 SpecialLugsGET7002 ApplicationandSelectionDET060 MicroVersaTripPMTMDET061 MicroVersaTripPIusTMGEZ7754 SpectraTimeCurrentCurves

PowerBreakIIInsulatedCaseCircuitBreakers

DEH4568 GTUTestKit

GEH6270 PBIIInstructionManual

DEH4567 EntelliGuardInstructionManualDES101 EntelliGuardTripCurves

RenewalParts

BecauseofthevarietyofcomponentsfurnishedintheE9000motorcontrolcenterthesuggestedsparepartswillvaryYoushouldconsidermaintaininganadequatesupplyofthefollowingcomponentsasspares

Overloadheaters

Powerandcontrolcircuitfuses

ReplacementstartercontactkitsStartercoils

PilotlightsPushbuttons

CircuitbreakersandfusibleswitchesExtradrawoutterminalblocks

Completestartersandorspareunitsaswarrantedbyinstallationneeds

YourGEaccountmanagerwillbegladtoassistyouinpreparingarecommendedpartslistforyourinstallation

22


OrderingAdditionalorReplacementParts

Thefollowinginformationisneededforsupplyingtheproperequipment1 Alldataonthemotorcontrolcentermasternameplate2 Iftheunitistobeaduplicateofanexistingunitall

dataonthatunitsnameplatelocatedontherightsideoftheunit

3 NEMAcontrolcenterclassIorII4 NEMAwiringtypeABorC5 NEMAenclosuretype11Gasketed23Ror126 Powersupplycharacteristics

VoltageNumberofphasesFrequencyinHz

7 ControlpowervoltageandfrequencyinHz8 Nameplatedesignationandtitle9 Motorcharacteristics

HorsepowerratingSpeedinRPMTemperatureriseinCFullloadcurrentinamperesAcceleratingtimeinsecondsServicefactor

10Disconnectcharacteristics

FusibleswitchratingAfusetypeandclipsCircuitbreakerframesizeandcurrentratingA

11NEMAstartersize123456or712StartertypeFVNRFVRRVNR2speedwinding

andaccessories

PushbuttonsstartstopforwardreverseupdownTransferswitchHOA

PilotlightsquantitycolorandtypeInterlocksquantityofNOandNCControlpowertransformer

13UnitXheightorspaceavailable14Arehorizontalshelvesorotherpartsrequired15Circuitry16Allothermodifications

23

OtherInformation

ForotherinformationrefertothenearestGEsales

officeandgivefulldetailsincludingequipmentnameplatedataNameplatesareprominentlydisplayedonthemotorcontrolcenterlineupandcontainsuchdetailsasservicevoltagefrequencyfactoryordernumberSimilarnameplatesaremountedoneachmotorcontrolcenterunit

wwwaeelectricalcom

0


Chapter6 OverloadHeaters

HeatersforTherMagCircuitBreakerControllersForcontinuousratedmotorswithaservicefactorof

115to125selecttheappropriateheatersforthemotorfullloadcurrentForcontinuousratedmotorswithaservicefactorof10multiplythemotorfullloadcurrentby09and usethisvaluetoselectheaters

Overloadrelaytrippingcurrentin40Cambientistheminimumvalueoffullloadcurrentmultipliedby125

ProvideshortcircuitprotectioninaccordancewiththeNationalElectricalCode

OverloadrelayswithautomaticresetmayautomaticallystartamotorconnectedtoatwowirecontrolcircuitWhenautomaticrestartingisnotdesireduseathreewirecontrolcircuit

CircuitbreakertrippingmaybeanindicationthatafaultcurrenthasbeeninterruptedToprovidecontinuedprotectionagainstfireorshockhazardexamineallcurrentcarryingpartsandothercomponentsofthemotorcontrollerandreplaceanycomponentsIfheaterburnoutoccurstheCompleteoverloadrelaymustbereplaced

Size0and1StandardandAmbientCompMotorFull

LoadAmps3Ph3Heater

4145

4649

5053

5459

6065

6676

7784

8593

94104

105115

116127

128139

140155

156173

174189

190205

206228

229247

248279

280331

332370

371406

407447

448495

Heater

Number

CR123

CO54A

C060A

C066A

C071A

C078A

C087A

C097A

C109A

C118A

C131A

C148A

C163A

C184A

C196A

C220A

C239A

C268A

C301A

C326A

C356A

C379A

C419A

C466A

C526A

MotorFull

LoadAmps3Ph3Heater496549

550591

592647

648720

721822

823872

873967

968104

105110

111124

125132

133154

155171

172180

Size

172181

182200

201215

216225

226239

240263

264270

1

Heater

Number

CR123

C592A

C630A

C695A

C778A

C867A

C955A

C104B

C113B

C125B

C137B

C151B

C163B

C1806

C198B

C198B

C214B

C228B

C250B

C273B

C303B

C330B

Size2StandardandAmbientCompMotorFull Heater MotorFull

LoadAmps Number LoadAmps3Ph3Heater CR123 3Ph3Heater548585 C630A 168179

585647 C695A 180187

648735 C778A 188204

736806 C867A 205227

807903 C955A 228247

904961 C104B 248263

962105 C113B 264295

106116 C125B 296325

117125 C137B 326367

126136 C151B 368419

137167 C163B 420432

11 433450

Size3StandardandAmbientCompMotorFull

LoadAmps3Ph3Heater

190193

194221

222234

235270

271291

292318

319339

340376

377419

420477

478521

522558

559597

598681

682715

716782

783875

876900

MotorFull

LoadAmps3Ph3Heater

271322

323340

341368

369446

447484

485539

540574

575600

601695

696717

718799

800923

924970

971108

109118

119131

132135

Heater

Number

CR123

F233B

F243B

F270B

F300B

F327B

F357B

F395B

F430B

F487B

F567B

F614B

F658B

F719B

F7728

F848B

F914B

F104C

F114C

Size4StandardandAmbientCompHeater

Number

CR123

F357B

F395B

F430B

F487B

F567B

F614B

F658B

F719B

F772B

F848B

F914B

F104C

F114C

F118C

F133C

F149C

F161C

I 11

11

MotorFull

LoadAmps3Ph3Heater

178184

185211

212221

222261

262280

281313

314333

334343

344409

410447

448510

511520

521554

555633

634661

662735

736822

823900

MotorFull

LoadAmps3Ph3Heater

288320

321342

343367

368439

440466

467526

527556

557587

588671

672706

707763

764887

888934

935105

106114

115128

129131

132135

Heater

Number

CR123

C180B

C198B

C214B

C228B

C250B

C273B

C303B

C330B

C366B

C400B

C440B

C460B

Heater

Number

CR123

F233B

F243B

F270B

F300B

F327B

F357B

F395B

F430B

F487B

F567B

F614B

F658B

F719B

F772B

F848B

F914B

F104C

F114C

Heater

Number

CR123

F357B

F395B

F430B

F487B

FS67B

F614B

F658B

F719B

F772B

F848B

F914B

F104C

F114C

F118C

F133C

F149C

F161C

F174C

24


Size5StandardandAmbientCompMotorFull Heater MotorFull Heater

LoadAmps Number LoadAmps Number

3Ph3Heater CR123 3Ph3Heater CR123

109118 C592A11 185200 1 C104B

119128 C630A11 201221 C113B 1129138 C695A11 222237 C125B

139155 C778A11 238262 C137B

156168 C867A11 263270 C151B

169184 C955A11

HeatersforMagBreakControllers

TheMagBreakprotectorisfactoryadjustedtotheminimumtripsetting

TomaintainoverloadshortcircuitandgroundfaultprotectionusethefollowinginstructionstoselectheatersandtoadjusttheMagBreaktripsetting

Forcontinuousratedmotorswithaservicefactorof

115to125selecttheappropriateheatersforthemotorfullloadcurrentForcontinuousratedmotors

withaservicefactorof10multiplythemotorfullloadcurrentby09andusethisvaluetoselectheaters

UsetheheatertabletoverifythattheMagBreakandcurrentlimiterratingiscorrectforthemotorfullloadcurrentThensettheMagBreaktripsettingtotherecommendedvalue

IftheMagBreaktripsduringmotorstartupincreasethetripsettingbyonestepatatimeuntilthemotorcanbeconsistentlystartedDonotexceedthemaximumtripsettingshownintheheatertable

Overloadrelaytrippingcurrentin40Cambientistheminimumvalueofheaterfullloadcurrentmultipliedby125

25

Size0and1StandardI

CircuitbreakertrippingmaybeanindicationthatafaultcurrenthasbeeninterruptedToprovidecontinuedprotectionagainstfireorshockhazardexamineallcurrentcarryingpartsandothercomponentsofthemotorcontrollerandreplaceanydamagedcomponentsIfheaterburnoutoccursthecompleteoverloadrelaymustbereplaced

MotorFull Heater TEC MagBreakLoadAmps Number TECL TripSetting

3Ph3Heater CR123 Rating Rec Max

6574 C087A 3 LO LO7584 C097A 3 LO LO

8592 C109A 3 LO 1

93102 C118A 3 LO 1

103110 C131A 3 LO 2

111123 C148A 3 LO 2

124138 C163A 3 LO 3

139149 C184A 3 LO 4

150167 C196A 3 1 4

168179 C220A 3 1 5

180198 C239A 3 1 6

199224 C268A 3 2 7

225243 C301A 3 3 8225243 C301A 7 Lo 1

244275 C326A 7 LO 2

276325 C356A 7 LO 3

326343 C379A 7 LO 4

344403 C419A 7 1 4

404443 C466A 7 1 5

444494 C526A 7 2 6

495536 C592A 7 2 7

537577 C630A 7 3 6

537577 C630A 15 LO 2

578635 C695A 15 Lo 2

636692 C778A 15 LO 3

693799 C867A 15 LO 3

800847 C955A 15 1 4

848919 C104B 15 1 5

920100 C113B 15 1 6

101107 C125B 15 2 6

108120 C137B 15 2 7

108120 C137B 30 LO 2

121129 C151B 15 3 8

121129 C151B 30 LO 2

130151 C163B 30 LO 3

152163 C180B 30 LO 4

164179 C198B 30 1 4

Size1180197 C214B 30 1 5

198212 C2288 30 1 6

213223 C250B 30 2 7

224235 C273B 30 2 8

236255 C3036 30 3 1 8

236255 C303B 50 LO 1 3

256270 C3306 1 50 1 LO 1 3


Size0and1AmbientCompMotorFull Heater TEC MagBreakLoadAmps Number TECL TripSetting

3Ph3Heater CR123 Rating Rec Max

6676 C087A 3 LO LO

7784 C097A 3 LO LO

8593 C109A 3 LO 1

94104 C118A 3 LO 1

105115 C131A 3 LO 2

116127 C148A 3 LO 2

128139 C163A 3 LO 3

140155 C184A 3 LO 4

156173 C196A 3 1 4

174189 C220A 3 1 5

190205 C239A 3 2 6

206228 C268A 3 2 7

229247 C301A 3 3 8

229247 C301A 7 LO 1

248279 C326A 7 LO 2

280331 C356A 7 LO 3

332370 C379A 7 LO 4

371406 C419A 7 1 5

407447 C466A 7 1 5

448495 C526A 7 2 6

496549 C592A 7 2 7

496549 C592A 15 LO 1

550591 C630A 7 3 8

550591 C630A 15 LO 2

592647 C695A 15 LO 2

648720 C778A 15 LO 3

721822 C867A 15 LO 3

823872 C955A 15 1 4

873967 C104B 15 1 5

968104 C113B 15 1 6

105110 C125B 15 2 7

111124 C137B 15 2 7

111124 C137B 30 LO 2

125132 C151B 30 LO 2

133154 C163B 30 LO 3

155171 C180B 30 LO 4

Size1172181 C198B 30 1 5

182200 C214B 30 1 5

201215 C228B 30 2 6

216225 C250B 30 2 7

226239 C273B 30 2 8

226239 C273B 50 LO 2

240260 C303B 30 3 8

240260 C303B 50 LO 3

261270 C330B 50 LO I 4

Size2Standard

MotorFull

LoadAmps3Ph3Heater881927

928999

100111

112121

112121

122130

122130

131155

156168

169180

181197198216

217239

217239

240255

240255

256260

256282

283316

317347348378

379406

407434

Heater TEC

Number TECL

CR123 RatingC104B 15

C113B 15

C125B 15

C137B 15

C137B 30

C151B 15

C151B 30

C163B 30

C180B 30

C198B 30

C214B 30

C228B 30

C250B 30

C250B 50

C273B 30

C273B 50C303B 30

C303B 50

C330B 50

C366B 50

C400B 50

C440B 50

C460B 50

Size2AmbientCompMotorFull Heater TEC

LoadAmps Number TECL

3Ph3Heater CR123 Rating904961 C104B 15

962105 C113B 15106116 C125B 15

117125 C137B 15117125 C137B 30

126130 C151B 15

126136 C151B 30

137167 C163B 30

168179 C180B 30

180187 C198B 30

188204 C214B 30

205227 C228B 30

228247 C250B 30

228247 C250B 50248260 C273B 30248263 C273B 50264295 C303B 50

296325 C330B 50

326367 C366B 50

368419 C400B 50

420432 C440B 50

433434 C460B 1 50

Size3StandardandAmbientCompMotorFull Heater TEC

LoadAmps Number TECL

3Ph3Heater CR123 Rating178184 lF233B 30185211 IF243B 30212221 F270B 30222260 F300B 30261280 F327B 50

281313 F357B 50314333 F395B 50

334343 F430B 50

344409 F487B 50

410434 F567B 50

435447 F567B 100

448510 F614B 100511520 F658B 100521554 F719B 1 100

MagBreakTripSetting

Rec Max2

2

3

3

LO

4

LO

1

1

2

2

2

3

LO

3

LO

3

LO

1

2

2

3

3

MagBreakTripSetting

Rec Max

2

2

3

3

LO

4

LO

1

1

2

2

2

3

LO

4

LO

LO1

2

2

3

3

5

6

6

7

2

8

2

3

4

5

5

6

7

2

8

3

9

3

4

5

6

7

8

5

6

7

8

2

9

3

3

5

5

6

7

8

2

9

4

4

4

6

7

9

9

MagBreakTripSetting

Rec Max

1 5

1 6

2 7

3 7

LO 4

LO 4

1 51 61 62 8

LO 3

LO 3

1 4

1 4

26


Size3StandardandAmbientCompcontMotorFull

LoadAmps3Ph3Heater

555633

634661

662735

736822

823869

Size4StandardMotorFull

LoadAmps3Ph3Heater

288320

321342

343367

368434

435439

440466

467526

527556

557587

588671

672706

707763

707763

764869

764887

888934

935102

103110

111122

123131

MotorFull

LoadAmps3Ph3Heater

288320

321342

343367

368434

368438

439466

467526

527556

557587

588671

672706

707763

764869

764887

888934

935105

106114

115128

129130

Heater

Number

CR123

F772B

F848B

F914B

F104C

F114C

Heater

NumberCR123

F357B

F395B

F430B

F487B

F487B

F567B

F614B

F658B

F719B

F772B

F848B

F914B

F914B

F104C

F104C

F114C

F118C

F133C

F149CF161C

Size4AmbientCompHeater

Number

CR123

F357B

F395B

F430B

F487B

F487B

F567B

F614B

F658B

F719B

F772B

F848B

F914B

F104C

F104C

F114C

F118C

F133C

F149C

F161C

TEC

TECL

Rating100

100

100

100

100

TEC

TECL

Rating50

50

50

50

100

100

100

100

100

100

100

100

150

100

150

150

150

150

150

150

TEC

TECL

Rating50

50

50

50

100100

100

100

100100

100

100

100

150

150

150

150

150

150

Size5StandardandAmbientComp

27

MotorFull

LoadAmps3Ph3Heater

106115

116125

126135126135

136151

152164

165179

180195

196215

216231

232255

256270

Heater

Number

CR123

C592A

C630A

C695AC695A

C778A

C867A

C955A

C104B

C113B

C125B

C137B

C151B

TEC

TECL

Rating55016705501670

550167010003300

10003300

10003300

10003300

110003300110003300110003300

110003300

110003300

MagBreakTripSetting

Rec Max

1 5

2 6

2 6

2 7

3 9

MagBreakTripSetting

Rec

1

2

2

3

1

1

1

1

2

2

3

3

LO

4

LO

1

1

1

1

2

Rec

2

2

2

3

LO2

1

1

2

2

3

3

4

LO

1

1

1

2

2

Max

4

56

7

3

3

3

4

5

5

6

7

1

8

2

3

3

4

4

5

MagBreakTripSetting

Max

4

5

6

7

2

3

3

4

55

6

7

8

2

3

3

4

5

6

MagBreakTripSetting

Rec Max

2 6

3 7

3 7

LO 3

LO 3

LO 4

1 5

2 5

2 6

3 6

4 7

4 HI

Size0and1Standard

MotorFull Heater

LoadAmps Number

3Ph3Heater CR123

6574

7584

8592

93102

103110 1C131A111123 1C148A124138

139149

150167

168179

180198

199224

225243

244275

276325

326343

344403

404443

444494

495536

537577

537577

578635

636692

693799

800847

848919

920100

101107

108120

121129

130151

152163

164179

Size1Standard

MotorFull

LoadAmps3Ph3Heater

180197 1198212

213223 1224235 1236255 1256270 1

SE MagBreakRating TripSettina

Plug Rec Max

C087A 3 LO LO

C097A 3 LO LO

C109A 3 LO LO

C118A 3 LO 2

3 LO 2

3 LO 2

C163A 3 LO 3

C184A 3 LO 4

C196A 3 LO 4

C220A 3 LO 5

C239A 3 2 5

C268A 3 3 5

C301A 3 3 6

C326A 7 LO 3

C356A 7 LO 4

C379A 7 LO 4

C419A 7 2 4

C466A 7 2 5

C526A 7 3 5

C592A 7 3 6

C630A 7 4 6

C630A 15 LO 3

C695A 15 LO 3

C778A 15 LO 4

C867A 15 2 4

C955A 15 2 5

C104B 15 3 5

C113B 20 2 4

C125B 20 2 5

C137B 20 2 5

C151B 20 3 5

C163B 20 4 6

C180B 25 3 5

C198B 25 3 6

Heater SE MagBreakNumber Rating TripSettina

CR123 Plug Rec Max

C214B 30 3 5

C228B 30 3 5

C250B 30 3 6

C273B 40 2 5

C303B 40 3 5

C330B 40 3 5


Size0and1AmbientCompMotorFull Heater

LoadAmps Number

3Ph3Heater CR123

6676

7784

8593

94104

105115

116127

128139

140155

156173

174189

190205

206228

229247

248279

280331

332370

371406

407447

448495

496549

550591

550591

592647

648720

721822

823872

873967

968104

105110

111124

125132

133154

155171

C087A

C097A

C109A

C118A

C131A

C148A

C163A

C184A

C196A

C220A

C239A

C268A

C301A

C326A

C356A

C379A

C419A

C466A

C526A

C592A

C630A

C630A

C695A

C778A

C867A

C955A

C104B

IC113BC125B

C137B

C151B

C163B

1C180B

SE

RatingPlug

3

3

3

3

3

3

3

3

3

3

3

3

3

7

7

7

7

7

7

7

7

15

15

15

15

15

15

20

20

20

20

20

25

MagBreakTrioSettina

Rec Max

LO LO

LO LO

LO LO

LO 2

LO 2

LO 3

LO 3

LO 4

2 4

2 5

2 5

3 5

3 6

LO 3

LO 4

2 4

2 4

2 5

3 5

3 6

4 6

LO 3

LO 3

2 4

2 4

2 5

3 5

2 4

2 4

2 5

3 5

4 6

3 1 5

Size1AmbientCompMotorFull Heater SE MagBreakLoadAmps Number Rating TripSetting

3Ph3Heater 1CR123 Plug Rec 1 Max

172181 1C198B 25 3 6

182200 1C214B 30 3 5

201215 1C228B 30 3 5

216225 11C250B 30 3 6

226239 1C273B 40 2 5

240260 1C303B 40 3 5

261270 1C330B 40 3 5

Size2Standard

MotorFull Heater

LoadAmps Number

3Ph3Heater CR123

881927

928999

100111

112121

122130

131155

156168

169180

181197

198216

217239

240255

256282

283316

317347

348378

379406

407434

C104B

C113B

C125B

C137B

C151B

C163B

C180B

C198B

C214B

C228B

C250B

C273B

C303B

C330B

C366B

C400B

C440B

C460B

Size2AmbientCompMotorFull Heater

LoadAmps Number

3Ph3Heater CR123

288320 F357B

321342 F395B

343367 F430B

368438 F487B

439466 F567B

467526 F614B

527556 F658B

557587 F719B

588671 F772B

672706 F848B

707763 F914B

764887 F104C

888934 F114C

9351050 F118C

10601140 F133C

11501280 F149C

12901300 F161C

Size3StandardandAmbientCompMotorFull

LoadAmps3Ph3Heater

178184

185211

212221

222260

261280

281313

314333

334343

344409

410447

448510

511520

521554

555633

634661

662735

736822

823869

Heater

Number

CR123

F233B

F243B

F207B

F300B

F327B

F357B

F395B

F430B

F487B

F567B

F614B

F658B

F719B

F772B

F848B

F914B

F104C

F114C

SE

Rating

Plug15

20

20

20

20

20

25

25

30

30

40

40

50

50

50

50

60

60

SE

RatingPlug50

50

70

70

70

100

100

100

100

100

150

150

150

150

150

150

150

SE

RatingPlug30

30

30

40

40

50

50

50

70

70

100

100

100

100

100

100

150

150

Rec

3

2

2

3

3

4

3

3

3

3

2

2

2

3

3

3

3

3

MagBreakTripSetting

Rec 1 Max

3 1 5

3 1 5

2 5

3 5

3 5

2 4

2 5

2 5

3 5

3 6

2 4

2 5

3 5

3 5

3 5

4 6

4 6

Rec

2

3

3

3

3

3

3

3

2

3

LO

LO

2

3

3

3

2

2

MagBreakTripSetting

MagBreakTripSetting

Max

5

4

5

5

5

6

5

6

5

5

5

5

5

5

6

6

5

6

1 Max

1 5

1 5

1 5

1 5

1 5

5

5

5

5

5

4

4

5

5

5

6

4

5

28



LoadAmps3Ph3Heater

288320

321342

343367

368439

440466

467526

527556

557587

588671

672706

707763

764887

888934

9351020

10301100

11101220

12301310

Size4AmbientComp

29

MotorFull

LoadAmps3Ph3Heater

288320

321342

343367

368438

439466

467526

527556

557587

588671

672706

707763

764887

888934

9351050

10601140

11501280

12901300

Heater

Number

CR123

F357B

F395B

F430B

F487B

F567B

F614B

F658B

F719B

F772B

F848B

F914B

F104C

F114C

F118C

F133C

F149C

F161C

Heater

Number

CR123

F357B

F395B

F4306

F487B

F567B

F614B

F658B

F719B

F772B

F848B

F914B

F104C

F114C

F118C

F133C

F149C

F161C

SE

RatingPlug50

50

70

70

70

100

100

100

100

100

150

150

150

150

150

150

150

SE

RatingPlug50

50

70

70

70

100

100

100

100

100

150

150

150

150

150

150

150

MagBreakTripSetting

Rec

3

3

2

3

3

2

2

2

3

3

2

2

3

3

3

4

4

Max

5

5

5

5

5

4

5

5

5

6

4

5

5

5

5

6

6

MagBreakTripSetting

Rec Max I3 5

3 5

2 5

3 5

3 5

2 4

2 5

2 5

3 5

3 6

2 4

2 5

3 5

3 5

3 5

4 6

4 1 6


LoadAmps3Ph3Heater

288320

321342

343367

368439

440466

467526

527556

557587

588671

672706

707763

764887

888934

9351020

10301100

11101220

12301310

Size4AmbientComp

MotorFull Heater

LoadAmps Number

3Ph3Heater CR123

288320 F357B

321342

343367

368438

439466

467526

527556

557587

588671

672706

707763

764887

888934

9351050

10601140

11501280

12901300

Heater SF MagBreakNumber Rating TripSettingCR123 Plug Rec

F357B 70 2

F395B 70 2

F430B 70 2

F487B 70 2

F567B 70 3 5

F614B 100 2 4

F658B 100 2 4

F719B 100 2 5

F772B 150 LO 4

F848B 150 LO 4

F914B 150 2 4

F104C 200 LO 4

F114C 200 LO 4

F118C 200 LO 5

F133C 200 2 6

F149C 200 2 6

F161C 200 2 6

SF MagBreakRating TripSetting

Plug Rec

70 2

F395B 70 3

F430B 70 3

F487B 70 3

F567B 70 3

F614B 100 2

F658B 100 2

F719B 100 2

F772B 150 LO

F848B 150 LO

F914B 150 2

F104C 200 LO

F114C 200 LO

F118C 200 LO

F133C 200 2

F149C 200 2

F161C 200 2

Max

4

4

5

5

Max

4

4

5

5

5

4

4

5

4

4

4

4

4

5

6

6

6

Size530015CTStandardandAmbientComp

0

0

EvolutionSeries E9000Installation MaintenanceGuide

MotorFull

LoadAmps3Ph3Heater

106115

116125

126135

136151

152164

165179

180195

196215

216231

232255

256270

Size66005CTStandardandAmbientCompMotorFull Heater SG

LoadAmps Number Rating3Ph3Heater CR123 Plug

181197 IC220A 400 MIN

198214 IC239A 400 2

215238 IC268A 500 MIN

239258 IC301A 500 MIN

259290 1C326A 500 2

291346 IC356A 600 MIN

347387 IC379A 600 2

388424 IC419A 600 3

Size66005CTStandardandAmbientCompInstantaneous

TripSetting

MotorFull

LoadAmps3Ph3Heater

181197

198214

215238

239258

259290

291346

347387

388423

424467

468516

517540

1Heater SG Instantaneous

Number Rating TripSettingICR123 Plug Rec 1 Max

IC592A 250 LO 3

C630A 250 LO 4

IC695A 250 2 4

IC778A 250 2 5

IC867A 300 2 4

IC955A 300 2 5

IC104B 350 2 4

C113B 350 2 5

IC125B 400 2 4

IC137B 400 2 5

IC151B 400 3 5

Heater

Number

CR123

C220A

C239A

C268A

C301A

IC326AC356A

C379A

C419A

C466A

IC526AC592A

SK

RatingPlug400

400

400

500

500

800

800

800

1000

1000

1000

Instantaneous

TripSetting

Rec Max4

5

4

4

5

5

5

MAX

Rec

LO

2

3

LO

2

LO

LO

2

LO

2

2

Max

4

4

5

4

5

4

5

5

4

4

5

OverloadHeatersforFusedControllers




Overloadrelaytrippingcurrentin40Cambientistheminimumvalueoffullloadcurrentmultipliedby125

ProvideshortcircuitprotectioninaccordancewiththeNationalElectricalCodeexceptthatfusesarenottoexceedthevalueshowninthetable

SuitableforuseinacircuitcapableofdeliveringnotmorethanthemaximumRMSsymmetricalamperesindicatedintheMaximumFuseandShortCircuit

Ratingtablebelow600Vmaximumwhenprotectedbyanappropriatefusehavinganinterruptingratingnotlessthantheavailableshortcircuitcurrent

MaximumFuseandShortCircuitRating

NEMAClassRKFuse IClassJFuse

Max

I MaxRMS Max

IMaxRMS

Clip SymAmpsClipSumAmps1 130A1100000160A11000002 1601100000110011000003 110011000001200I1000004 12001100000140011000005 1400I10000016001100000

Size

OverloadrelayswithautomaticresetmayautomaticallystartamotorconnectedtoatwowirecontrolcircuitWhenautomaticrestartingisnotdesireduseathreewirecontrolcircuit

OpeningofthefusesmaybeanindicationthatafaultcurrenthasbeeninterruptedToprovidecontinuedprotectionagainstfireorshockhazardexamineallcurrentcarryingpartsandothercomponentsofthemotorcontrollerandreplaceanydamagedcomponentsIfheaterburnoutoccursthecompleteoverloadrelaymustbereplaced

IClassK1K5FuseMax MaxRMS

Clip SymAmpsFuse 5000

per 5000Overload 5000

Heater 10000Table 10000

30


Size0and1StandardandAmbientComp

Size1StandardandAmbientComp

31

MotorFull

LoadAmps3Ph3Heater

4145

4649

5053

5459

6065

6676

7784

8593

94104

105115

116127

128139

140155

156173

174189

190205

206228

229247

248279

280331

332370

371406

407447

448495

496549

550591

592647

648720

721822

823872

873967

968104

105110

111124

125132

133154

15511

172180

MotorFull

LoadAmps3Ph3Heater

172181

182200

201215

216225

226239

240263

264270

Heater

Number

CR123

CO54A

C060A

C066A

C071A

C078A

C087A

C097A

C109A

C118A

C131A

C148A

C163A

C184A

C196A

C220A

C239A

C268A

C301A

C326A

C356A

C379A

C419A

C466A

C526A

C592A

C630A

C695A

C778A

C867A

C955A

C104B

C113B

01255

C137B

01515

C163B

C180B

C198B

Heater

Number

CR123

C198B

C214B

C228B

C250B

C273B

C303B

C330B

Maximum

Fuse

Rating3

3

3

3

3

3

3

3

3

3

3

3

6

6

6

6

6

6

10

10

12

15

15

15

20

20

25

25

30

30

35

350

400

459

500

600

600

600

Maximum

Fuse

Rating600

600

600

600

6000

6000

6000

00Seemaximumfuseandshortcircuitratingtableonpage29

Size2StandardandAmbientCompMotorFull Heater Maximum

LoadAmps Number Fuse

3Ph3Heater CR123 Rating548585 C630A 20

586647 C695A 20

648735 C778A 25

736806 C867A 30

807903 C955A 30

904961 C104B 35

962105 C113B 35

106116 C125B 40

117125 C137B 45

126136 C151B 50

137167 C163B 60

168179 C180B 60

180187 C198B 70D

188204 02148 800

205227 C228B 800

228247 C250B 909

248263 0235 900

264295 C303B 1000

296325 C330B 1000

326367 C3665 1000

368419 C4005 1000

420432 C440B 1000

433450 I C4605 I 1000

Size3Standard

MotorFull

LoadAmps3Ph3Heater

190193

194221

222234

235270

271291

292318

319339

340376

37419

420477

478521

522558

55959

598681

b8215

716782

83875

876900

Heater

Number

CR123

F233B

F243B

F270B

F300B

F327B

F357B

F395B

F430B

F48B

F567B

F6145

F658B

F195

F772B

F848B

F914B

F104C

F114C

Maximum

Fuse

Rating70

80

80

90

100

1100

1250

1250

1500

1750

1750

2000

2000

2000

2000

2000

2000

2000


Size3AmbientCompMotorFull

LoadAmps3Ph3Heater

178184

185211

212221

222261

262280

281313

314333

334343

344409

410447

448510

511520

521554

555633

634661

66235

36822

823900

Size4Standard

MotorFull

LoadAmps3Ph3Heater

271322

323340

341368

369446

447484

485539

540574

575600

601695

696717

18799

800923

924970

91108

109118

119131

132135

MotorFull

LoadAmps3Ph3Heater

288320

321342

343367

368439

440466

467526

527556

557587

588671

672706

701763

6488

888934

935105

106114

115128

129131

132135

Size4AmbientComp

Heater Maximum

Number Fuse

CR123 RatingF233B 70

F2438 80

F270B 80

F300B 90

F327B 100

F357B 1100

F395B 1250

F430B 1250

F488 1500

F567B 150W

F6148 1750

F658B 200

1 200W

F772B 200W

F848B 2000

F914B 2000

F104C 2000

I114C I 2000

Heater Maximum

Number Fuse


F395B 125

F430B 125

F487B 150

F567B 175

F614B 175

F658B 200

f719B 2250

F728 2250

F848B 2500

F9146 2750

I 3000

F114C 3500

F118C 4000

F133C 4000

F149C 4000

F161C 4000

Heater Maximum

Number Fuse


F395B 125

F430B 125

F487B 150

F567B 175

F614B 175

F658B 200

F719B 2250

F72B 2250

F8488 2500

F9148 2750

F104C 3000

F114C 3500

F118C 3500

F133C 4000

F149C 4000

F161C 4000

F174C I 4000

CDSeemaximumfuseandshortcircuitratingtableonpage29

Size530015CTStandardandAmbientCompMotorFull Heater Maximum

LoadAmps Number Fuse

3Ph3Heater CR123 Rating109118 C592A 600

119128 C630A 600

129138 C695A 600

139155 C778A 600

156168 C867A 600

169184 C955A 600

185200 C104B 600

201221 C113B 600

222237 C125B 600

238262 C137B 600

263270 I C151B 600

ElectronicOverloadTableforFusibleControllers

Trippingcurrentis120ofDialsettingMotorswith115125servicefactorsetdialtomotorFLAMotorswith10servicefactorsetdialto09motorFLA

NEMASizerLARangeinAmpslCataloqNumber1 MaxFuseinAmps1 08to159 1CR324CXD ClassR30ClassJ601 16to319 1 CR324CXE

1 32to649 CR324CXF

1 65to128 CR324CXG

1 13to27 CR324CXH

2 13to256 CR324DXG 60 100

2 26to499 CR324DXH

2 SOto100 CR324DXJ

3 17to349 CR324FXK 100 200

3 35to649 CR324FXL

3 65to90 CR324FXM

4 17to349 CR324FXK 200 400

4 35to649 CR324FXL

4 65to135 CR324FXM

50 32to640 CR324GXN 400 1 600

50 65to1299 CR324GXP

5O 130to270 CR324GXQ60 130to2599 CR324HXS 6006CO 260to540 CR324HXT

T30015CTs

CO8005CTs

ClassL1200

AdditionalmotoroverloadprotectionrequiredforMM200abdMM300relayapplicationswithFLAlessthan6A

32


HeatersforNEMASize6and7FusedControllers




Overloadrelaytrippingcurrentin40Cambientistheminimumvalueoffullloadcurrentmultipliedby125ProvideshortcircuitprotectioninaccordancewiththeNationalElectricalCode

33

OverloadheatersforcontrollerswithNEMASize6startersfor

standardandambientcompensatedratingsCTratio6005

MaximumMotorFullLoadCurrent

181197

198214

215238

239258

259290

291346

347387

388423

424467

468516

517540

OverloadheatersforcontrollerswithNEMASize7startersfor

standardandambientcompensatedratingsCTratio8005

MaximumMotor

FullLoadCurrent

346387

388461

462515

516565

566622

623688

689763

764810

Openingofthecircuitbreakerorpowerfusemaybeanindicationthatafaultcurrenthasbeen

interruptedToprovidecontinuedprotectionagainstfireorshockhazardexamineallcurrentcarryingpartsandothercomponentsofthemotorcontrollerandreplaceanydamagedcomponentsIfheaterburnoutoccursthecompleteoverloadrelaymustbereplaced

CurrentTransformer

SecondaryAmps151164

165178

179198

199215

216242

243288

289322

323353

354389

390430

431450

CurrentTransformer

SecondaryAmps216242

243288

289322

323353

354389

390430

431477

478506

HeaterNumber

CR123

C220A

C239A

C268A

C301A

C326A

C356A

C379A

C419A

C466A

C526A

C592A

HeaterNumberCR123

C326A

C356A

C379A

C419A

C466A

C526A

C592A

C630A

ElectronicOverloadforCircuitBreakerandFusedControllers

Thetrippingcurrentis120ofthedialsettingForcontinuousratedmotorswithaservicefactorof115to125setthedialtothemotorfullloadcurrentFor

continuousratedmotorswithaservicefactorof10setthedialto09ofthemotorfullloadcurrentRefer

toGEH6430or6431beforeenergizing

OpeningofthebranchcircuitprotectivedevicemaybeanindicationthatafaultcurrenthasbeeninterruptedToprovidecontinuedprotectionagainstfireorshockhazardexamineallcurrentcarryingpartsandothercomponentsofthemotorcontrollerandreplaceanydamagedcomponentsIfheaterburnoutoccursthecompleteoverloadrelaymustbereplaced

ProvideshortcircuitprotectioninaccordancewithNECArticle430orCECodePart1

Trippingcurrentis120ofDialsettingMotorswith115125servicefactorsetdialtomotorFLAMotorswith10servicefactorsetdialto09motorFLA

CatalognumbersofelectronicoverloadsforvarioussizesofNEMAstartersandcurrentranges

NEMAFLARangeICatalogSize inAmps INumber

11 108to159 CR324CXD

11 116to319 CR324CXE

11 132to649 CR324CXF

1 165to128 CR324CXG

1 113to27 CR324CXH

2 113to256 CR324DXG

2 126to499 CR324DXH

2 150to100 CR324DXJ

3 117to349 CR324FXK

3 135to649 CR324FXL

3 165to90 CR324FXM

4 117to349 CR324FXK

4 35to649 CR324FXL

4 65to135 CR324FXM

50 132to640 CR324GXN

50 165to1299 CR324GXP

50 1130to270 CR324GXQ

160 1130to2599CR324HXS60 1260to540 CR324HXT

030015CTs

08005CTs

BreakerFrame Type

EMag ThermalMagEMag ThermalMagEMag ThermalMag

EMag ThermalMagEMag ThermalMagEMagThermalMagEMagThermalMag

EMag ThermalMagEMag ThermalMagEMag ThermalMag

EMagThermalMagEFGMag ThermalMagEFGMag ThermalMag

EFGMag ThermalMag

GMagThermalMag

GMag ThermalMagGMag ThermalMag

GKMagThermalMagKMagThermalMag

0

CatalognumbersofelectronicoverloadsforvarioussizesofNEMAstartersandcurrentranges

NEMAFLARange CatalogSize inAmps Number

1 08to159 CR324CXD

1 16to319 CR324CXE

1 32to649 CR324CXF

1 65to128 CR324CXG

1 13to27 CR324CXH

2 13to256 CR324DXG

2 26to499 CR324DXH 60 100

2 50to100 CR324DXJ

3 17to349 CR324FXK

3 35to649 CR324FXL 100 200

3 65to90 CR324FXM

4 17to349 CR324FXK

4 35to649 CR324FXL 200 400

4 65to1351 CR324FXM

5 32to640 CR324GXN

5 65to129 CR324GXP 400 600

50 130to270 CR324GXQ1

60 130to2599CR324HXS

O30015CTs

O8005CTs

IECStyleOverloadRelaysC2000ContactorCLNCJType

CurrentMax I

Range ICg CatNoClass

0465115 RTN1D 10

0651115 RTN1F 10

115 15 RTN1G 10

131915 RTN1H 10

182715 RTN1J 10

254115 RTNIK 10

406315 RTNIL 10

558515 RTNIM 10

8012 30 RTNIN 10

1001635 RTNIP 10

1451840 RTNIS 10

1752250 RTNIT 10

Cat Nol Class

RT12D

RT12F

RT12G

RT12H

RT12J

RT12K

RT12L

RT12M

RT12N

RT12P

RT12S

RT12T

MaxFuseinAmps

TimeDelay TimeDelayClassRJ30ClassJ60

600 ClassL1200

RTOverloadRelayfor12XStarter

20

20

20

20

20

20

20

20

20

20

20

20

Lugwiresize

148

148

148

148

148

148

148

148

148

148

148

148

TorqueinIbs

1420

1420

1420

1420

1420

1420

1420

1420

1420

1420

1420

1420

AF600FPAF650GPDrivesE9000

PanelmountusewithRTXPbaseadapter

CatNo

Class10

LARO2AJ RTN1B

LAR25AJ RTN1C

RTN1D

RTN1F

RTN1G

RTN1H

RTN1J

RTN1K

RTN1L

LAR45AJ RTN1M

IRTN1N1RTN1PRTN1S

RTN1T

RTN1U

RTN1V

RTN1W

LARO8AJ IRTN2A

Contactor

Mountdirecttocontactor

CatNo

Class10

ILAR08AJ RTN2B

RTN2C

RTN2D

RTN2E

RTN2G

RTN2H

RTN2J

RTN2L

RTN2M

RTN3B

RTN3C

KARO8CJ RTN3D

RTN3E

RTN3F

RTN4N

KAR95BYWZRTN4P

RTN4R

RTN4N

KAR95BJWZRTN4P

RTN4R

IKAR1OBYWZRTN5AIKAR11BYWZRTN5BIKAR1IBJWZRTN5BIKAR12BJWZRTN5C

RTN5C

KAR12BYWZRTN5D

RTNSE

Class30isavailable

WZSpecialforMebane

Contactor

LAR10AJ

Class20

NA

NA

RT12D

RT12F

RT12G

RT12H

RT12J

RT12K

RT12L

RT12M

RT12N

RT12P

RT12S

RT12T

RT12U

RT12V

RT12W

NA

Class20

NA

NA

RT22D

RT22E

RT22G

RT22H

RT22H

RT22L

RT22M

NA

RT32C

RT32D

RT32E

RT32F

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

FLA

range

016026148AWG 1420

027041148AWG 1420

042065148AWG 1420

066110148AWG 1420

111150148AWG 1420

151190148AWG 1420

19125 148AWG 1420

251410148AWG 1420

41163 148AWG 1420

63185 148AWG 1420

851120148AWG 1420

12116 148AWG 1420

16118 148AWG 1420

18122 148AWG 1420

22126 148AWG 1420

26132 148AWG 1420

32140 148AWG 1420

11515 103AWG 50

LugwiresizeT

iorquenIbs

FLArangeLugwiresizeTorqueinIbs

15119 103AWG 50

19125 103AWG 50

25132 103AWG 50

32143 103AWG 50

43155 103AWG 50

55165 103AWG 50

65182 103AWG 50

82197 101AWG 50

971110101AWG 50

5580 6250MCM275

80190 6250MCM275

9011206250MCM275

12011406250MCM275

14011906250MCM275

120190 6350MCM200

19012806350MCM200

28013104t6350MCM200

120190 6350MCM200

19012806350MCM200

28013106350MCM200

120190 6350MCM375

19012806350MCM375

19012806350MCM375

28014006350MCM375

28014008500MCM375

40015008500MCM375

50016508500MCM375

34

TheseinstructionsdonotcoveralldetailsorvariationsinequipmentnordotheyprovideforeverypossiblecontingencythatmaybemetinconnectionwithinstallationoperationormaintenanceShouldfurtherinformationbedesiredorshouldparticularproblemsarisethatarenotcoveredsufficientlyforthepurchaserspurposesthemattershouldbereferredtotheGECompany

GEConsumerIndustrial

41WoodfordAvenuePlainvilleCT06062

wwwgeelectricalcom


imaginationatworkDEH40472R040109

USERMANUAL

PROFIBUSDPOPTIONOPCG 11SPDP

for Fuji FREiVIC5000G11SP11S

GE Fuji AF300011P11

DOCNOSDM7526011

HMSFIELDBUSSYSTEMSABPILEFELTSGATAN9395S30250HALMSTADSWEDEN

PHONE4635172900

FAX4635172909

emailInfo@hmsse

webwwwhmsse

RevisionNotes

000124

000130

000803

Preface

Revision100 Created

Revison101 84Monitoringdatadataformatcorrection

1 Revison102 I ExtendedSystemconfigurationchapter10

ThedataandillustrationsfoundinthisdocumentarenotbindingWereservetherighttomodifyourproductsinlinewithourpolicyofcontinuousproductdevelopmentTheinformationinthisappendixissubjecttochangewithoutnoticeandshouldnotbeconsideredasacommitmentbyHMSFIELDBUSSYSTEMSAB

HMSFIELDBUSSYSTEMSABassumesnoresponsibilityforanyerrorsthatmayappearinthisdocument

Theproductandtechnologydescribedinthisdocumentispatentpendinginthefollowingcountries

USACanadaJapanBelgiumDenmarkFinlandFranceGreeceIrelandItalyLuxemburgMonacoNetherlandsPortugalSwitzerlandLichtensteinSpainUnitedKingdomSwedenGermanyandAustria

ANYBUSisaregisteredtrademarkofHMSFIELDBUSSYSTEMSAB

Allothertrademarksarethepropertyoftheirrespectiveholders

Relateddocuments

or

PROFIBUSProfileforvariablespeeddrivesPROFIDRIVEPNOOrderNo3072

FRENIC5000G11SP11SINSTRUCTIONMANUALINRSi470554E

PROFIDR1VEworkinggroupofProfibusNutzerorganisation

FujiElectric

USERMANUALRevision102

20001010

HMSFIELDBUSSYSTEMSAB 2


20001010

TableofContents

1 Applicable inverters 5

2 ReceivingInspection 6

3 Installation 7

31 InstallationMethod 7

32 InstallationChecklist 8

4 ProfibusoptioncardOPCG11SPDP 9

5 IntroductiontoProfibusDP 9

51 TechnicalfeaturesofProfibusDP 9

6 OPCG11SPDPOverview 11

61 Physicalinterface 11

62 Configuration 12

621 Baudrate 12

622 Termination 12

623 NodeAddress 12

624 PPOtypeselection 13

625 Changeoverofcommunications 14

626 Faststop 15

627 ConfigurationofPCDword14 16

63 Actionatcommunicationerror 17

64 IndicationLEDs 20

7 OperatingthedriveviaProfidriveprofile 21

71 PPGdescription 21

72 PCDpart 22

721 Controlstatusword 22

722 FrequencysetpointActualfrequency 27

723 PCDword14 27

73 PCVpart 27

74 Example 30

75 Profidrivespecificparameters 31

76 Malfunctioncodes 33

8 Parametersspecificfor communication 35

81 Commanddata 35

82 Operationcommanddata 35



20001010

83 Functiondata 37

84 Monitoringdata 38

9 Parameterdataformat 40

91 Listofparameterdataformat 40

92 Dataformatspecification 46

10 Systemconfiguration 51

101 Hardwareconfiguration 52

102 Softwareconfiguration 55

11 GSDfile 57


1Applicableinverters

Item

Inverte

CompatibleInverter

ModelInumber

GEFujiversionMinimuminverter

ROMversion

number

type

Description

FRENIC5000G11SPi1SAF300G11Pi1

ThelasttwodigitsofthemodelnumbershouldbeB1orlater

Example6KG1123X1B1


20001010

upto22kW30HP ENversion S08000andafter

ItisimpossibletouseversionpriortoS08000inverter

JapanesestandardJE Cannotbeused

andCNversion

UXandGEFujiversion S08000andafter

ItisimpossibletouseversionpriortoS08000inverter

30kW40HPand ENJapanesestandard H07602andafter

above JNJEANCNUX Itisimpossibletouseversionsof

andGEFujiversionH00000toH07601

NOTE

ThisproductcanonlybeusedforInverterswithROMversionnumbersgreaterthanorequaltotheversionsshownabove

AndinthecaseofinstallingthisoptionintheG11P11inverterthatisaJapanesestandardJNJEorCNversionpleasecontactFujiElectricoritsdistributors

ChecktheROMnumberofyourInverterasfollowsusingtheinverterkeypad

aCheckthattheInverterOperationmonitorOperationmodescreenisdisplayed

bPressthePRGkeyoftheInverteronce

cSelectthe5MAINTENANCwiththecursorandpresstheFUNCDATAkey

dPressthedowncursorkeytoincrementthedisplayattheMAINTENANCscreen

FinallytheROMnumberisshowninthemaintenanceinformationasindicatedbythedisplayINVHxxxxxorSiemer

ThemaintenanceandinspectionitemsaresimilartotheInverterunitfordetailrefertotheInverterInstructionManual

HMSFIELDBUSSYSTEMSAB 5I

2ReceivingInspection

Confirmthefollowingitemsuponareceipt

1 Themodelnumbermatchesyourpurchaseorder

Checkthemodelnumberprintedonthecircuitboard

Model OPC G11SPDP

OPTIONTYPE

PDP ProfibusDPINTERFACEOPTION

INVERTERTYPE

G11S FRENIC5000G11SP11SSERIES

AF300G11P11SERIES

2InspectionfordamageduringtransportationReportdamagetotransportationcarrier


20001010


0

3Installation

31InstallationMethod

PleasefollowtheinstallationproceduredescribedasfollowsPleaseinstallordetachtheoptionafterturningofftheinputpowersupplyoftheinverterandconfirmingthechargelampCHARGEorCRGisgoneout

Theshapethedimensionsandthepositionofthechargelampoftheinverteraredifferentbyeachcapacity

Inverter

init a

r

M0

IStep1I

Topcover

I

keypad

b

Chargelamp

IStepl

b

Inverterunit

IStep2to41


20001010

LoosentwoscrewsM4ataandremovethetopcoverLoosentwoscrewsM3atbanddetachthekeypadpanelForthe30kW40HPandaboveinvertersthekeypadpanelcanbedetachedifthefrontcoverisremovedandthescrewsloosenedatb

IStep2

Reassemblethetopcoverpushintheoptionunitand secureitwithtwoscrewsM3atc

IStep3Securethekeypadpaneltotheoptionunitwithtwoscrewsatb

IStepk

ConnectthegroundcabletothePEterminaloftheoptionunitHMSFIELDBUSSYSTEMSAB 7

32InstallationChecklist

Afterinstallationandwiringcheckthefollowingitems

1Thewiringiscorrect

2NoloosewiresorscrewsremaininsidetheInverter

3Thescrewsandterminalsarealltight

4Therearenoloosethreadsofwiresatterminalsthatmaycontactotherterminals

5TheswitchpositionsontheAnybusSmoduleJP6ontheconversionboardaresuitablefortheusepurposeDonotchangetheJP4ontheconversionboard

6InverterparameterssuchasH30E15E30toE32o27o28o30too38aresetcorrectlyH30LinkActiveInactiveE15effecttoOFF3E30effecttoBit8ofStatuswordE31andE32effecttoBit10ofStatuswordo27ando28forRASo30PPOtypeo31too38PCDsetting


20001010


0

4ProfibusoptioncardOPCG11SPDPThe OPC G11SPDPoptioncardgivesaninstantconnectionbetweenFujiG11SdrivesGEFujiAF300G11andProfibusDPTheoptionboardwillperformasanintegratedpartoftheG11Sdriveandgivestheuseraccesstoall

relevant parametersaswellascontrolstatussignalsneededtocontrolthedriveThe OPC G11SPDPoptioncardcommunicatesaccordingtotheProfibusProtocolStandardDIN19245part13Thismeansthatitcancommunicatewithallmastersthatcomplywiththisstandardbutitdoesnotnecessarilymeanthatallservicesavailableintheprofibusstandard aresupportedTheVDIVDE3689ProfibusProfileforVariableSpeedDrivesalsoknown asProfidriveisasubsetofProfibuswhichonlysupportstheservicesrelevanttospeedcontrol

applicationsInacontrolsystemtheOPCG11SPDPwillactasaslavethatcanbereadandwrittentofromaProfibusDPmasterItwillnotinitiatecommunication toothernodesitwillonlyrespondtoincomingtelegrams

5IntroductiontoProfibusDP


20001010

ProfibushasaninternationaluserorganisationcalledProfibusInternationalPIandlocalnationalorganisationsPNOHMSisrepresentedasboardmemberofProfibusSwedensincethestartoftheorganisationin1992andalsoasmemberoftheTechnicalCommitteeattheAmericanProfibusTradeOrganizationPTO

TechnicalquestionsregardingthefieldbusshouldbeaddressedtoyourlocalProfibusUserGroupinthefirstinstanceAddresslistisavailableontheProfibusInternetsitewwwProfibuscomForgeneralhelponProfibuscontactProfibusInternationalonemailProfibusinternational@compuservecomProfibus

DPisnormallyusedinindustrialautomationtotransferfastdataformotorcontrollersMMIIOunitsandotherindustrialequipment5

1TechnicalfeaturesofProfibusDPPhysical

mediaEIARS485ttivistedpaircableorfiberopticBaud

Irate96kbaudupto12MbaudMaximumnumberofnodes126Maxi

Ium numberofIO244bytesslaveBus

topologyMasterSlavecommunicationThefigurebelowgivesanoverviewofaProfibusDPnetworkCyclic

userdatatransferbetweenDPMasterandDPSlavesWatch

DogTimerattheDPSlavesConnecting

ordisconnectingstationswithoutaffectingotherstationsPowerful

diagnosis mechanisms3hierarchicallevelsofthediagnosismessagesSynchronization

ofinputsandoroutputsAll

messagesaretransmittedwithHammingDistanceHD4HMS

FIELDBUSSYSTEMSAB

PROFIBUSDP

Master

RS232

PersonalComputerwithConfigurationSoftware

DP

4

ProfibusDPSlavenode1 ProfibusDP

Slavenoden

ProfibusDPSlavenode2

Figure1BustopologyofProfibusDP

Figure2BuscycletimeofaProfibusDPMonoMastersystem2bytesIOdataslave


20001010


6OPCG11SPDPOverviewThissectioncontainsallnecessaryinformationtostartupandconfiguretheOPCG11SPDP

61Physicalinterface

IsolationThebusisgalvanicallyseparatedfromtheotherelectronicswith anonboardDCDCconverterBussignalsAlinelandBline areisolatedviaoptocouplers

ProfibuDPcommunicationASICSPC3chipfromSiemens

BusconnectionTheOPCG11SPDP connectstotheprofibusnetworkwitha9pinfemaleDSUBconnectorForthepinlayoutrefertoTable1

2

3

4

5

6

7

8

9

Table1PinLayout

HMSFIELDBUSSYSTEMSAB

Shield ConnectedtoPE

NotConnected

NotConnected

BLine PositiveRxDTxDaccordingtoRS485specification

RTS RequestToSend

GNDBUS IsolatedGNDfromRS485side

5VBUS Isolated5VfromRS485side

NotConnected

ALine NegativeRxDTxDaccordingtoRS485specification

NotConnected


20001010

5U BUSandGNDBUSareusedforbusterminationSomedeviceslikeopticaltransceiversRS485tofibreopticsmightrequireexternalpowersupplyfromthesepinsRTSisusedinsomeequipmenttodeterminethedirectionoftransmissionInstandardapplicationsonlyALineBLineandShieldareused

11

62Configuration

621Baudrate

ThebaudrateOnaProfibusDPnetworkissetduringconfigurationofthemasterandonlyonebaudrateispossibleinaProfibusDPinstallationTheOPCG11SPDPhasanautobaudratedetectionfunctionandtheuserdoesnothaveto

configurethebaudrateonthemoduleRefertoTable2forthebaudratessupported

622Termination

623NodeAddress

96kbits

192kbits

9375kbits

1875kbits

500kbits

15Mbits

3Mbits

6Mbits

12Mbits

Table2Supportedbaudrates

TheendnodesinaProfibusDPnetworkhastobeterminatedtoavoidreflectionsonthebuslineTheOPCG11S

PDPisequippedwithaterminationswitchtoaccomplishthisinaneasywayIfthemoduleisusedasthefirstorlastmoduleinanetworktheterminationswitchhastobeinONpositionOtherwisetheswitchhastobeinOFFposition

PleaseNoteIfanexternalterminationconnectorisusedtheswitchmustbeinOFFposition

TerminationswitchON Busterminationenabled

Ifthemoduleisthelastorfirstmodule

thebusterminationhastobesetonoranexternalterminationconnectorhastobe

used

TerminationswitchOFF Busterminationdisabled


20001010

BeforepowerontheOPCG11SPDPthenodeaddresshastobesetThisisdonewithtworotaryswitchesonthemodulethisenablesaddresssettingsfrom199indecimalformatLookingatthefrontofthemoduletheleftmostswitchisusedforthetensettingandtherightmostswitchisusedforthesettingoftheintegers

Example

AddressLeftSwitchSettingx10RightSwitchSettingx1

PleaseNoteThenodeaddresscannotbechangedduringoperation


624PPOtypeselection

OPCG11SPDPsupportsPPOtype14Refertochapter71forPPOdescription

ThesamePPOtypemustbesetfromboththekeypadandthemasterconfigurationIfthesettingsdonotcomplytheOPCGPDPwill notstartexchangingdatawiththemaster

SettingthePPO tvocfromkeypad

TheinverterotypeparametersareusedtoconfiguretheProfibusDPinterfaceTheotypeparametersareonlyaccessiblefromtheinverterkeypadaftertheProfibusinterfacehasbeeninstalled

PPOtypeselectionismadeinparametero30Afterchangingthisparameterthedrivehastoberepoweredforthechangetotakeaffect

o30data

016255

2

3

4

5

Table3PPOtypeselection

SettingthePPOtunefrommaster

IdentificationbytesarctransmittedintheconfigurationframeoftheProfibusDPmasterThesebytesdefinethePPOtypeofthe userdataframeTheidentificationbytesareincludedintheGSDfilerefertochapter8thatisusedduringconfigurationofthe masterForhowtoconfiguretheProfibusDPmasterpleaserefertothemanualfortheactualmaster


PPOtypeselection

PPO1

PPO2

PPO3

PPO4

PPO2


20001010

13

625Changeoverofcommunications

InordertoenabletheinvertercontrolthroughthecommunicationbycommanddataandoperationdatatheinverterfunctioncodeH30SeriallinkFunctionselectionshouldbeconfiguredforavalueof13ThereadingandwritingoffunctiondataandfunctionsarepossibleatanytimeregardlessofthesettingofFunctioncodeH30

Host

Frequencysetting

0

Forward

command

Communication

0C

Changeoverofcommunication

validinvalid

C

Inputterminals

OFF

ON

Frequencycommand

Forward

command

Frequencycommand

Forwardcommand

Valid SW1

Invalido

Valid

oSW2

InvalidJ

Frequency

H30Seriallinik

Switchingcircuitofcommunication

validinvalid

orwardtmmr2rl

IE01 E09MultifunctionterminalssettingI

Changeoversignalofcommunicationvalidinvalid

4


20001010

6251Changeovermethodforcommunicationcontrol

ThechangeoverofthecommunicationcontrolcanbeperformedbythemultifunctioncommandterminalsterminalsXlX9ontheinverterHoweveritisnecessarytoconfiguretheinvertersmultifunctioncommandinputterminalsE01E09XlX9terminalsfunctiontothelinkoperationselectionData24Ifthemultifunctioncommandterminalshavenotbeensettothelinkoperationselectionthecommunicationbecomesvalidautomatically

State

Communicationinvalidmode

CommunicationvalidmodeH30setting

Note

1Sinceallmemoriesareinitializedatswitchingpowersupplyonthecommanddataandoperationdatamustbewriteagainfromtheupstreamunits

2EvenwhenthecommunicationisinvalidthewritingofcommanddataandoperationdataisvalidbutitisnotreflectedbySW1SW2Thechangeoverwithoutshockispossiblebythewaythedataissetpriortothetransition


e

6252Linkfunctionconfigurationoperationselection

ThesettingvalidinvalidforcommanddataandoperationdataduringthecommunicationvalidperiodispossibleindividuallybythesettingofH30SeriallinkFunctionselectionBymakingthecommunicationalwaysvalidwithoutsettingatthemultifunctionterminalschangeoverfortheH30datavalidinvalidcanchangeoverthecommunicationvalidinvalidsimilartothechangeoverwithmultifunctioncommandterminals

Linkfunction

H30

Link

Duringcommunicationisvalid Duringcommunicationisinvalid

1 SW1Commanddata SW2Operationdata

0 I Invalid Invalid

1 I Valid Invalid

2 1 Invalid Valid

3 1 Valid Valid

625 CoexistenceoflinkoptionandRS485orModbusRTUcommunication

RS485

SW1SW2

Invalid

TheoperationmonitoringandthereadingandchangingofinverterconfigurationfunctionscodesispossibleOperationthroughtheRS485communicationisimpossible


20001010

WhenthelinkoptionssuchasTlinkfieldbusetcaremountedontheinverterthecommunicationispositionedasdescribedbelowandthefunctionsarerestricted

Theoperationthroughthefieldbuseitheroneofcommanddataandoperationdataorboththeoperationmonitoringandthereadingandchangingoffunctionsarepossible

Note

1ThecommunicationvalidbitofM14OperatingstatebecomesthestatesignaloflinkoptionandnotofRS485

2WhenthecommanddataandoperationdataareaccessedfromRS485NAKisreturned3Ifthewritingoffunctionsisperformedthroughthiscommunicationduringthewritingoffunctions

bythelinkNAKnowritingrighterrorisreturned

626Faststop

Whenthedriveisfaststoppedbit2OFF3commandintheControlWordtheramptimespecifiedinDectime4parameterE15isusedRefertochapter721fordetailedinformationabouttheControlWord


627ConfigurationofPCDword14

AssigningparameterstoPCDword14refertochapter723canbeperformedintwoways

1Fromkeypado31o38

2FromnetworkPNU915916

Afterchangingtheseparametersthedrivehastoberepoweredforthechangetotakeaffect

Assignmentfromkevnad

AssignmentofPCDwriteword14PLC Drive

o31 CommunicationnumberforparametertransferredinPCD1

o32CommunicationnumberforparametertransferredinPCD2

033CommunicationnumberforparametertransferredinPCD3


AssignmentofPCDreadword14DrivePLC





Assignmentfromorofibusnetwork

AssignmentofPCDwriteword14PLC Drivewithparameter915

915index1 CommunicationnumberforparametertransferredinPCD1

915index2CommunicationnumberforparametertransferredinPCD2



AssignmentofPCDreadword14DrivePLCwithparameter916





PleaseNote

1PCDwords14areonlyenabledifPPO2or4isselected

2Communicationnumbersarewithintherange1255SeeSection9foranindexofinvertercommunicationnumbersIfacommunicationnumberissetto0theactualPCDwordwillbeignored


20001010


63Actionatcommunication error

Incaseofoccurrtransmissionerrorscommunicationcutoffwiththemasterthefollowingactionscanbeselected

1Selectactionwhenerrorisdetectedo27

o27

0

1

2 Continueoperationaccordingtothelastcommand Er5

receiveduntilrestorationofthecommunicationIfthe

communicationisnotrestoredbeforetheo28time

expiresthenimmediateforcedstop

3

Actionaterrordetection

Immediateforcedstop

Continueoperationwithino28timeandstop

Continueoperationtillrestorationofthe Automaticrestoration

communicationandaftertherestorationfollowto afterrestoringdesignationofcommunication communication

2Settingtimeoftimeraterroro28

00600s

Inacaseofo270Modeofimmediateforcedstopatcommunicationerrordetection

CommandfromMaster

Internal

operationofinverter

Communicationstate

Display Normal

FWD

Settingfrequency

Operationcommand

Settingfrequency

Outputfrequency

Error

Normal 1 1 Normal

ON

Operation

Coasttostop

Er5

Er5

Er5

Communicationfailure

ON

Remarks

Stop Operation


20001010

Continueoperationusingthecommandjustbeforetheerrorwithino28timebut

whenrestoringoperatefollowingtothedesignationofcommunication

Alarmreset

HMS FIELDBUS SYSTEMSAB 17

Inacaseofo271o2850sModeofimmediateforcedstopafter5satoccurringcommunicationerror

Command

fromMaster

Internal

operationofinverter

Command

fromMaster

Internal

operationofinverter

Communicationstate

Display

FWD

Settingfrequency

Operationcommand 1 Operation

Settingfrequency

Outputfrequency

Communication

state

Display

FWD

Settingfrequency

rOperationcommand

Settingfrequency

Outputfrequency

Normal

ON

Normal

ON

Normal

Operation

Error

1

Error

50s

Normal

OFF

Coasttostop

Normal

Normal Er5

50s

ON

Er5

Coasttostop

Alarmreset

ON

Stop Operation

Inaccelerationevenifoccurringtransmissionerroracceleratedtothesettingfrequency

1Inaperioduntilrestoringthecommunicationthelastcommandscommanddataandoperationdatareceivedbeforetheerrorarekept

Inacaseofo272o2850sThecommunicationisnotrestoredfor50secaftererrordetectionandinvertertripsEr5

Alarmreset

Stop 1 Operation

Inaccelerationevenifoccurringtransmissionerroracceleratedtothesettingfrequency


20001010


Inacaseofo272o2850sAcommunicationerroroccursbutrestoredwithin 5s

Error

CommandfromMaster

frequency

internaloperationofinverter

CommandfromMaster

Internaloperationofinverter

Communicationstate

Display

FWD

Setting

rOperationcommand

Settingfrequency

Outputfrequency

Display

FWD

Settingfrequency

rOperationcommand

Settingfrequency

Outputfrequency


Normal

ON

Operation Stop

ON

Operation

Normal

Normal

50s

Inaccelerationevenifoccurringerroracceleratedtothesetting

1Inaperioduntilrestoringthecommunicationthecommandscommand dataandoperationdatajustbeforetheerror darekept

Inacseofo273WhenacommunicationerroroccurstheoperationcontinuesError

Communicationstate Normal 1Normal

Normal

1

OFF

ON

n n

F n

Continueoperationkeepingthesettingatoccurringtransmissionerror


20001010

19

64IndicationLEDs

TheOPCG11SPDPisequippedwithfourLEDsThefunctionoftheLEDsaredescribedinFigure3andTable4

1Notused

2OnLine

3OffLine

4Fieldbusdiagnostics

Fieldbusdiagnostics Red FlashingRed1HzErrorinconfigurationPPOtypesetinparametero30doesnotmatchPPOtypesetduringconfigurationofthenetwork

FlashingRed4HzErrorininitialisationoftheProfibuscommunicationASIC

TurnedOffNodiagnosticspresent

OnLine Green IndicatesthatthemoduleisOnLineonthefieldbus

GreenModuleisOnLineanddataexchangeispossibleTurnedOffModuleisnotOnLine

OffLine Red IndicatesthatthemoduleisOffLineonthefieldbus

Table4LEDfunctionality


Figure3LEDs


20001010

RedModuleisOffLineandnodataexchangeispossibleTurnedOffModuleisnotOffLine

20

7OperatingthedriveviaProfidriveprofileThissectiondescribeshowtocontroldriveviacontrolwordstatuswordandhowtoaccessdriveparameters

71PPOdescriptionThestructureoftheuserdataisdesignatedasparameterprocessdataobjectsPPOintheProfidriveprofileTheprofiledefinesfivePPO typeswhereOPCG11SPDPsupportsPP01PPO4

TherearePPOswithaparameterareaPCVandaprocessdataareaPCDThereisalsoPPOsthatconsistexclusivelyof processdataPCD

1PP O1 consistsofthePCVareaand2wordsPCD

2 PPO2 consistsofthePCVareaand6wordsPCD

3PPO3consistsonlyof2wordsPCD4PPO4consistsonlyof6wordsPCD

ThePPOtypeisdefinedintheProfibusDPmasterparametersettingsandmustcomplywiththesettinginparametero30 refer tochapter624

Word 1 2 3 4 5 6

I I 1 I 1

PPO1

1 11 1 1 I

Word 1 2 3 4 5 6 7 8 9 10

I I I I I I I I I

PPO21 1 1 1 1 1 1 1 1

Word 5 6

1

PP03

Word

PPO4I

PCV PCD

HMS FIELD BUSSYSTEMSAB

PCA IND PVA C3WMRVPCD PCD PCD PCD 1CD PCD PCD PCD

STWMAV 2 3 4 5 6 7

5 6 7 8 9 10

I I I I I

1 I I 1 I

PleaseNotePPOtypeisselectedatpowerupandcannotbechangedinruntime


20001010

21

72PCDpart

InthischaptertheprocessdatapartPCDofaPPOisdiscussed

ThePCDpartconsistsofafixedpartallPPOsandaparameterablepartonlyPPO2 4

Inthefixedpartcontrolwordandspeedreferencearetransferredtothedrivewhilestatuswordandactualoutputfrequencyaretransferredfromthedrive

IntheparameterablepartPCDword14theusercanconfigurewhatparametersthatshouldbetransferredtofromthedriveeverybuscycle

721Control statusword

ThissectiondescribeshowtooperatethedrivewiththecontrolstatuswordTextwritteninitalicreferstotheactualstateintheprofidrivestatediagramrefertoFigure4

ProfidriveControlWord

ThecontrolwordisusedtosendcontrolcommandstotheinverterPLCDrive

Bitofcontrolword Bit0 Bit1

0 OFF1normalstop ON1

1 OFF2coaststop ON2

2 OFF3faststop ON3

3 Operationdisabled Operationenabled

4 Rampgeneratordisabled Conditionforoperation

5 Stoprampgenerator Rampgeneratorenabled

6 Setpointdisabled Setpointenabled

7 Nofunction Faultacknowledge

8 Notused Notused

9 Notused Notused

10 Datanotvalid Datavalid

11 Nofunction Reversing

1215 Notused Notused

Bit0OFF1ON1

Bit0NormalstopthatusesdecelerationtimespecifiedinDECTIME1EnterOFF1activestateWhenoutputfrequency0thedriveoutputisdisabled

Bit1Drivecanbestartedifallotherstartconditionsarefulfilled

Bit1OFF20N2

Bit0DrivecoasttostopEnterOFF2activestateReturnstoSwitchoninhibitstateBit1Drivecanbestartedifallotherstartconditionsarefulfilled


20001010


Bit2OFF3ON3

Bit0 laststop thatusesdecelerationtimespecifiedinDECTIME4EnterOFFSactivestateWhenoutputfrequency0thedriveoutputisdisabled

Bit1Drive canbestartedifallotherstartconditionsarefulfilled

Bit3Operationdisabledenabled

Bit0DrivecoasttostopEnterInhibitoperationstate

Bit1Drive canbestartedifallotherstartconditionsarefulfilled

Bit4RamoveneratordisabledConditionforoperation

Bit0Outputfrequencyissetto0InverterremainsinRunningstate

Bit1Drivecanbestartedifallotherstartconditionsarefulfilled

IBit5StoprampveneratorRampveneratorenabled

I

Bit0ActualoutputfrequencyisfrozenChangestofrequencysetpointhasnoaffectBit1Drive canbestartedifallotherstartconditionsarefulfilled

Bit6Stpointdisabledenabled

Bit0NormalstopthatusesdecelerationtimespecifiedinDECTIME1

Bit1 Drive canbestartedifallotherstartconditionsarefulfilled

Bit7NofunctionFaultacknowledge

Bit0Nofaultacknowledge

Bit1 Fault isacknowledgedonpositiveedgeiebit0then1EnterSwitchoninhibitstate

Bit10DatainvalidDatavalid

Bit0ThecontrolwordandfrequencysetpointfromPROFIBUSarenotactivated

Bit1ThecontrolwordandfrequencysetpointfromPROFIBUSareactivated

Bit11NofunctionReversing

Bit0 Drive isnotreversing

Bit1Driveisreversing



20001010

23

ThestatuswordindicatesthestatusoftheinverterDrive PLC

Bitofstatusword

0

1

2

3

4

5

6

7

8

ProfrdriveStatusWord

Bit0

Notreadyforswitchon

Notreadyforoperation

Operationinhibited

Nofault

OFF2

OFF3

Startdisable

Noalarm

Frequencynotequaltosetpoint

Localcontrol

Frequencyoutofrange

Notused

Bit0NotreadyforswitchonReadytoswitchon

Bit0Controlwordbit01or2OFF1OFF2OFF3issetto0orthedrivehastripped

Bit1Controlwordbit00andbits1210aresetto1Readytoswitchonstate

Bit1NotreadyforoperationReadyforoperation

Bit0Controlwordbit01or2OFF1OFF2OFF3issetto0orthedrivehastripped

Bit1Controlwordbit01and2aresetto1andthedrivehasnottrippedReadystate

Bit2OperationinhibitedOperationenabled

Bit0Controlwordbit012or3OFF1OFF2OFF3orOperationdisabledissetto0orthedrivehastripped

Bit1Controlwordbit012and3aresetto1andthedrivehasnottrippedEnableoperationstate

Bit3NoFaultFaultTrip

Bit0Drivehasnottripped

Bit1DriveistrippedFaultresetfromkeypadorbit7inControlWordisneededtoresetthedriveafterthefaultiscleared

Bit4OFF2ON2

Bit0OFF2commandactiveControlwordbit10OFF2activestate

Bit1Controlwordbit1 1

Bit 1

Readytoswitchon

Readyforoperation

Operationenabled

Trip

ON2

ON3

Startenable

Alarm

Frequencyequaltosetpoint

Buscontrol

Frequencywithinrange

Notused


20001010


Bit5OFF3ON3

Bit06FF3commandactiveControlwordbit20OFF3activestate

Bit1 Control wordbit21

Bit6StartdisableStartenable

Bit0Controlwordbit00andbit10 1NotReadytoswitchonstate

Bit1Controlwordbit1or2OFF2OFF3issetto0orfaulttriphasbeenacknowledgedSwitch oninhibiti

Bit8FreauencvnoteoualtosetpointFreouencveaualtosetpoint

Bit0Actualoutputfrequencydoesnotequalfrequencysetpointiemotor isacceleratingdecelerating

Bit1ActualoutputfrequencydoesequalfrequencysetpointPleaseNoteThefrequencytolerancewidthisconfiguredinparameterE30

Bit9LocalcontrolBuscontrol

Bit0RuncommandandFrequencysettingareinvalidviaProfibus

Bit1RuncommandorFrequencysettingarevalidviaProfibus

Bit10FreuuencvoutofrangeFreauenvvrvithinranee

Bit0Actualoutputfrequencyislowerthanthelimitspecified inparameterE31andE32

Bit1Actualoutputfrequencyisaboveorequaltothelimitspecifiedinparameter E31andE32

HMSFIELDBUSSYSTEMSAB25


20001010

VoltageON

Inhibitoperationbit30

Drivestopped

activ

Fromeverystate

A B CD

B C D

I I IRFGoutputdisabledbit40

OFFIbit00

Normal rostop

Drivestopped

Bit10

Openloadcontactor

Loadcontactoropen

StopRFGbit50

C D

D B

Inhibit

setpoinlibit60

SwitehLonviintijbit

OFF1bit0o

NOreadyforswitchon

Bit20

Coaststop

D

A

c1

ReadytIswitchpn

IBit61

4 ControlwordbitpatternXXXXX1XXXXXXX110

ON1bit01

Bit0 1

IBit1 1i

iEnableoperationbit3 1

giIBit21

RFGoutputenabledbit4 1

ggepcra

4RFGAccelerationenabled

bit5 1

Rampfunctiongenerator14cce1elifionenabled

Enablesetpointbit61

1 state

OFF3bit20fQuickstopBit50

Drivestopped

Openloadcontactor

Loadcontactoropen

Faultacknowledge 4Bit70to1

Fromeverystate

111F Cth

Fromeverystate

1StopdriveBit3 1

OFF2bit10

Coaststop13it40

Loadcontactor

open


20001010

Figure4Profidrivestatediagram


Bit

Byte1

Byte2

722FrequencysetpointActualfrequency

ThedataformatisStandardizedvaluewhere0hex0 and4000hexis100ofMaxfrequencyspecifiedinparameterF03orA01

Standardizedvalue

Alineailvalue

00Oh100is24000h

Data type N2

Range 2002002

Resolution 200061

Lengthl 2bytes

Notation1 2scomplementnotation

MSBis1bitaftersignbitin1byte

Signbit0positivenumber

Signbit1negativenumber

S 7 6 5 4 3 2 1

SIGN 2 21 22 2 2 25 26

27 28 29 2in 211 212 213 214

723PCDword14


20001010

InPCDword14theusercandeterminewhichdriveparametersthatshouldbetransferredtofromthedriveeverybuscycleRefertochapter627forconfigurationofPCDword14

73PCVpart

TheparameterpartPCVisfixedto4wordsandcanbeusedforreadingandorupdatingtheparametersinthedriveonebyoneRequestsandresponsesisahandshakeprocedureandcannotbebatchedmeaningthatifthemastersendsoutareadwriterequestithastowaitfortheresponsebeforeitsendsanewrequest

ThePCVisfurtherdividedintothreepartsPCAParameterCharacteristics1wordIND Subindex1wordandPVAParametervalue2words

PCAhandling

bisb14b13b12 b11 b10 Ds b b b bs b4 b3 b2 b1 bo1 it 1 1 1

r

1 1 I I 1 1 I 1

RC SPM PNU

1 1 1 1 1 I 1 1 1 1 1 1 1

Figure5PAword

RCRequestresponsecharacteristicsRange015

SPMTogglebitforSpontaneousMessagesnotusedbyOPCG11SPDP

PNUParameternumberRange1255forG11Sspecificparametersand900999forprofidrivespecificparametersPleaserefertochapter75forwhichprofidrivespecificparametersthataresupported


RCcontent

Request Function

0 Norequest

1 Requestparametervalue

2 Changeparametervalueword

3 Changeparametervaluelongword

4 Requestdescriptionelement

5 Changedescriptionelement

6 Requestparametervaluearray

7 Changeparametervaluearrayword

8 Changeparametervaluearraylongword9 Requestnumberofarrayelements

1015 Notused

Response Function

0 Noresponse

1 Transferparametervalueword

2 Transferparametervaluelongword

3 Transferdescriptionelement

4 Transferparametervaluearrayword

5 Transferparametervaluearraylongword

6 Requestnumberofarrayelements7 Requestrejectedincludingfaultnumberseebelow8 NotparameterchangerightsbyPCVinterface

915 Notused

NotsupportedbyOPCGI1SPDP


20001010

ReauestResponsehandline

TheRCportionofthePCAworddefinestherequestresponsethatmaybeissued

SinceallparametersinG11Sarewordtype16bitsthePVApartwilltransmitparametervaluesinbytes7and8Byte5and6arereservedforparametersthatarelongwordtype32bits

IftheRequestResponsecontainsarrayelementsthehighbytebyte3oftheINDwordwillcarrythearraysubindex

IfthedriverejectsarequestfromthemastertheRCwordinthePPOreadwillindicatethisbyassumingvalue7ThedescribingfaultnumberrefertoTable5willbefoundinthePVApart


Faultnumber

0

1

2

3

4

5

7

9

11

17

101

102

103

104

105

106

Table5Faultnumber

Interpretation

Nonadmissibleparameternumber

Parametervaluecannotbechanged

Upperorlowerlimitexceeded

Erroneoussubindex

Noarray

Incorrectdatatype

Descriptiveelementcannotbechanged

Descriptivedatanotavailable

Noparameterchangerights

Taskcannotbeexecutedduetooperatingstatus

Priorityoflinkerror

Drivecommunicationerror

Busycommunicatingwithanotherunit

Errorduringwriting

Flashsegmentoverflow

Illegaltaskrequested


20001010



20001010

74Example

InthisexamplePPO1isusedtosetparameterS08Accelerationtime1to40secondsAlsoaStartcommandandafrequencysetpoint50 isgiven

Request 1 20 08 100 00 00 00 100 1 28 104 1 067F 20 100Response 110 08 1 00 00 00 00 1 00 1 28 1 03 1 37 20 1 00

IntherequestmessagethefirsttwobytesareusedforparameteridentificationThefirstdigit2denotesthefunctionChangeparametervaluerefertochapter73Theseconddigitalongwiththesecondbyte0and08indicatesparameternr8Bytes7and80028DEC40istheparametervalue40meaning40secondsThelastfourbytesaretheControlWordandFrequencysetpointControlWordvalue0406 047Fstartsthemotorwhile2000refer

to722signifies50 ofthemaximumfrequencyspecifiedinparameterF03orA01

Intheresponsemessagethefirstdigit1indicatesthefunctionTransferparametervalueThelastfourbytesareStatusWordandActualfrequency

TostartthedrivetheprofibusstatemachinemustbeshiftedinacorrectwayThismaybedoneintwostepsFirstthecontrolwordshouldbesetto0406EnterReadytoswitchonstateandthento047FEnterOperatingstateRefertothestatediagraminFigure4


75Profidrivespecificparameters

ThetablebelowshowswhichprofidrivespecificparametersthataresupportedbyOPCGI1SPDP

915

IndexedassignmentofPCDwritewoid14

916

IndexedassignmentofPCDreadword14

918

ProfibusDPslaveaddress

927

Parametereditrights

947

IndexedFaultmemory

963

PROFIBUSDPbaudrate


1

Refertochapter627forhowtoassign 1255

PCDwords

Refertochapter627forhowtoassign 1255

PCDwords

Returnsaddressswitchsetting

0Parametereditrightsfromnetwork 01

notpossible

1Parametereditrightsfromnetworkpossible

Index1Faultmemory0 Refertochapter76forthe R

Index2to8Fixedto0

Index9Faultmemory1priorIndex10to16Fixedto0

Index17Faultmemory2prior

Index18to24Fixedto0

Index25Faultmemory3rprior

RefertodriveparameterM16M19

ShowsthebaudrateoftheProfibusDP

network

0Baudratenotfound

196Kbaud

2192Kbaud

3 4545Kbaud

49375Kbaud

51875Kbaud

6500Kbaud

715Mbaud

830Mbaud

960Mbaud

10120Mbaud

199

malfunctioncodes

012


20001010

RW

RW

R

RW

R

31

965

Profileversion

967

ControlWord

StatusWord

970

Resettofactorysetting

Table6Profidriveparameters

ReturnstheProfidriveprofileversionusedintheOPCG11SPDP

implementation

Showsthelatestreceivedcontrolwordin

hexformat

Refertochapter721fordetailedinformationaboutthecontrolword

Refertochapter721fordetailedinformationaboutthestatusword

CautionAresetcausesthelossofall

parameterchanges

Bit015


20001010

R

R

968 Showsthelateststatuswordinhex Bit015 R

format

Parameterforstartingtheparameterreset 01 RW

tofactorysettingAftercompletionofthefactorysettingthisparameterisalsoresettoitsoriginalvalue1

0Startparameterreset

1Noparameterreset


76 Malfunctioncodes

0

1

2

3

4

5

Noalarm

OvercurrentDuringacceleration

OvercurrentDuringdeceleration

OvercurrentWhilerunningatconstantspeed

OvercurrentInput

Groundfault

6 OvervoltageDuringacceleration

7 OvervoltageDuringdeceleration

8 OvervoltageWhilerunningatconstantspeed

10 Undervoltage

11 Inputphaselose

12 Powersupplyfrequencyabnormal

13 ACFuseblown

14 DCFuseblown

16 DClinkchargecircuitabnormal

17 Overheatofheatsinkininverter

18 Externalalarminput

19 Overheatofunitinternaltemp

20 Overheatofmotor

22 OverheatofDBresistance

23 ElectronicthermaloverloadrelayMotor1

24 ElectronicthermaloverloadrelayMotor2

25 ElectronicthermaloverloadrelayInverter

27 Overspeed

28 PGerror

29 Thermistorcircuitdisconnection

31 Memoryerror

32 KEYPADpanelcommunicationerror

0000

OC1 2301

0C2 2302

0C3 2303

OC 2100

EF 2330

OUl 3211

OU2 3212

OU3 3213

LU 3220

Lin 3130

FrE 3140

ACF 5453

FUS 5450

PbF 5120

OH1 4310

0112 9000

OH3 4110

OH4 4300

dbH 4210

OL1 2211

OL2 2212

OLU 2200

OS 7310

Pg 7301

nrb 5000

Erl 5500

Erg 7520


20001010

HMSFJELDBUSSYSTEMSAB 33

33 CPUerror Er3 5220

34 Optioncommunicationerror Er4 7510

35 Optionerror Er5 7511

36 Operatingprocerror Er6 F004

37 Outputphaselosserror Er7 7200

38 RS485communicationerror Er8 B100

39 ADconverterdefective Er9 7000


20001010


8ParametersspecificforcommunicationTooperatetheinvertersortomonitorthestateviacommunicationthefollowingparametersareavailableforcommunicationinaddition totheconfigurationfunctionsoftheinvertersTheseparametersareacommondataformatapplicabletoinvertertypesonandafterG11P11seriessothatitispossibletoaccessdifferentinvertertypesbythesame program onthehostside

81Commanddata

Code

SOl Settingfrequencypu

SO5 ISetting frequency

Note

1Thedatawritingexceedingthesetting rangeispossiblebuttheactualactionwillberestrictedwithintheinverter

2Whenthecommanddataisreaditisnotthecommanddataofactualactionbutthecommanddatacommunicatedbeforethefinalcommanddatacanbeobtainedbyreadingofthemonitoringdatadescribedlater

Name Unit

Hz

I

82Operationcommanddata

Variablerange

2000020000

Maximumfrequencyat20000

1 00040000P11S00012000

Minunit

1

001 1 RW

RReading

WWriting


20001010

IReadwriteRW

Code 1i Name 1 Unit 1 Variablerange Minunit 1 Readwrite

SO6IOperationcommand I Refertothedataformat11 1 RW

S07 I UniversalDo I Refertothedataformat12 1 RW

S12 UniversalAo 2000020000 1 RW

j 100outputat20000I

1

Note

1SinceXlX9aremultifunctioninputsitisnecessarytosetthefunctionswithE01E092ThealarmresetisexecutedwhenRSTsignalchangesfromONtoOFFeventherearenoalarmingfactors3UniversalDois afunctionutilizinginvertersDoviatransmission

IndetailrefertothedetaildescriptionsE20E24inFunctionExplanationintheinstructionmanualofinverter

4Thedatawritingexceedingthesetting rangeispossiblebuttheactualactionwillberestrictedwithintheinverter

HMSFIELEBUSSYSTEMSAB 35

5Whentheoperationcommandsareinstructedthroughthecommunicationtherelationtotheinverterterminalcommandsbecomesasfollows

Classification

Operation FWDREV FWDREVcommand

command

03 I SS1248

45 RT1RT2

6 HLD

7 BX

8 RST Alarmreset

9 THR

10 JOG

11 Hz2Hzl

12 M2M1 Motor2Motor1

13 DCBRK DCbrakecommand

14 TL2TL1 Torquelimiter2Torquelimiter1

SW50SW60 Switchingoperationbetweenlineandinverter5060Hz

UPDOWN UPDOWNcommand

WEKP WriteenableforKEYPAD

HzPID PIDcontrolcancel

1516C

6

01718V

019V

20

21

22

23

24

25

26

27

28

29

30

31

32

IVS

Symbol

IL

HzTRQ

LE

UDI

STM

PGHz

SYC

ZERO

STOP1

STOP2

EXITE

Function

Name

Multistepfreqselection

ACCDECtimeselection

3wireoperationstopcommand

Coasttostopcommand

TripcommandExternalfault

Joggingoperation

Freqset2Freqset1

Inversemodechangeoverterminals12andC1

Interlocksignalfor522

TRQcontrolcancel

LinkenableBusRS485

UniversalDI

Pickupstartmode

SYPGenable

Invalid


20001010

Command

1 Transmission Terminalblock

Valid Invalid

Invalid

Valid

Valid

Invalid

Valid Invalid

Invalid 1 Valid

Valid Invalid

Invalid Valid

Valid Invalid

Invalid Valid

Valid

Synchronizationcommand Valid Invalid

Zerospeedcommand

Forcedstopcommand

ForcedstopcommandwithDecelerationtime4

1 Preexcitingcommand

Invalid Valid

Valid


83FunctiondataCode Name Uni Variablerange

t

S08 IAcceleration time F07 I s 0136000

S09 1Deceleration time F08 1 s 0136000

S10 Torque limitlevel1DrivingF40 200020000

P11S200015000999

Sil Torquelimitlevel2BrakingF41 000200020000

Note1Thewritingtooutoftherangeistreatedasoutofrangecrror2TheaccelerationanddecelerationtimeSO8andS09areassignedtoF07AccelerationtimePand

F08DecelerationtimeIrespectively3Thetorquelimitlevel1and2ofS10andS11areassignedtoF40Torquelimit1Driving and

F41Torquelimit1Braking respectively


P11S200015000999


20001010

Minunit ReadWrite

01 RW

01 RW

100 RW

100 RW

37

84MonitoringdataCode I Description

MOl SettingfrequencyFinaldata

M05 SettingfrequencyFinaldata

M06 Outputfrequency1

M07

MO8

M09

M10

M11

M12

M13

M14

M15

M16

M17

M18

M19

M20

M21

M23

M24

M25

M26

M27

M31 SettingFrequencyatalarmingFinaldata

M32 Outputfrequencyatalarming

M33

M34

M35

Torquecalculationvalue

Torquecurrent

Outputfrequency1

Inputpower

Outputcurrent

Outputvoltage

OperationcommandFinaldata

Operatingstate

YlY5outputterminaldata

Faultmemory0

Faultmemory1stprior

Faultinernory2ndprior

Faultmemory3rdprior

Operatingtime

DClinkcircuitvoltage

Typecode

Capacitycode

ROMversion

Transmissionerrorcode

SettingfrequencyatalarmingFinaldata

M36 1 Inputpoweratalarming

M37 1 Outputcurrentatalarming


Unit I Range

Hz 040000P11S00012000

Hz

V

h

V

Hz

ITorque calculationvalueatalarming

Torquecurrentatalarming

Outputfrequency1atalarming Hz

II

2000020000

MaximumfrequencyatX0000

2000020000


2000020000

2000020000

00040000P11S00012000

00020000

00020000Inverterratingat10000

006000

Refertothedataformat11



Referto76Malfunctioncodes

065535

01000



064999


2000020000


040000P11S00012000

2000020000


1 2000020000

1 2000020000

4000040000

P11S1200012000

1 00020000

1 00020000Inverterratingat10000


20001010

1 MinunitReadWrite

1 R

001 R

1 R

001 R

001 R

001 R

001 R

001 R

10 R

R

R

R

R

1 R

1 R

R

R

1 R

R

1 R

001 R

1 R

001 1 R

001 1 R

001 R

001 R

001 1 R

38

0

eM38 Outputvoltageatalarming

M39 Operationcommandatalarming

M40 Operatingstateatalarming

M41 YlY5outputterminaldataatalarming

M42 Operationtimeatalarming

M43 DClinkcircuitvoltageatalarming

M44 Inverterinternalairtempatalarming

1V145 Coolingfintempatalarming

M46 IIi Lifeofmaincircuitcapacitor

M47 LifeofprintedcircuitboardIcapacitor

M48 Lifeofcoolingfan

Note

2


1006000




h 1 065535

01000

C 0120

C I 0120

1 001000

h 065535

h 065535

1Theoutputfrequency1isbeforeslipcompensation

1

1

01

1


20001010

R

R

R

R

R

R

R

R

R

R

R

Theoutputfrequency1withspeedregulatorusingoptionOPCG11SPGistreatedasthesynchronousfrequency

39

9Parameterdataformat

ThedataformatsforvariousparameterdataoftheinvertersaredefinedhereThedatashallbepreparedaccordingtothefollowingdataformatspecificationsTheinstructionmanualofinvertershallbereferredtofortherangeandunitofdataThecommunicationnumberisusedtoaccessinverterparametersthroughtheficldbusoptionandtoconfigureprocessdataexchange

91Listofparameterdataformat

Name Data

Format Format

No Nodecimal

decimal

CodeCommu

nication

S01

S05

S06

S07

S08

S09

S10

S11

S12

MOl

M05

M06

M07

M08

M09

M10

M11

Hex

0

11

22

33

44

55

66

77

88

99

10A

11B

12C

13D

14E

15F

1610

1711

1812

1913

2014

2115

2216

2317

2418

2519

Settingfrequencypu

Settingfrequency

Operationcommand

UniversalDo

Accelerationtime

Decelerationtime

Torquelimitlevel1

Torquelimitlevel1

UniversalAo


Name Data CodeCommu

nication

SettingfrequencyFinaldata

1Setting frequencyFinaldata

Outputfrequency1


Torquecurrent

Outputfrequency1

Inputpower

Outputcurrent

Hex

M31 452D

2

M32 462E

M33 472F

M34 4830

5 M35 4931

11 M36 5032

12 M37 5133

3 M38 5234

3 M39 5335

51 M40 5436

51 M41 5537

2

M42 5638

II M43 5739

2 M44 583A

M45 593B

M46 603C

5 M47 613D

2 M48 I 623E

6 633F

6 6440

5 I 6541

5 6642

5 6743

Settingfrequencyatalarming

Finaldata

Outputfrequencyatalarming

Torquecalculationvalueatalarming

Torquecurrentatalarming

Outputfrequency1atalarming

Inputpoweratalarming

Outputcurrentatalarming

Outputvoltageatalarming

Operationcommandatalarming

Operatingstateatalarming

Y1Y5outputterminaldataat

alarming

1Operating timeatalarming

1DC linkcircuitvoltageatalarming

Inverterinternalairtempat

alarming

Coolingfintempatalarming

Lifeofmaincircuitcapacitor

Lifeofprintedcircuitboardcapacitor

Lifeofcoolingfan


20001010

40

M12

M13

M14

M15

NI16

M17

M18

M19

M20

M21

M23

M24

1V125

M26 4028

M27 141291

4122A432B442C

261A Outputvoltage

271B OperationcommandFinaldata

1281C Operatingstate

291D Y1Y5outputterminaldata

1301E Faultmemory0

1311F Faultmemory1stprior

13220 Faultmemory2ndprior

3321 Faultmemory3rdprior

13422 Operatingtime

13523 DClinkcircuitvoltage

362413725 Typecode

13826 Capacitycode

3927 ROMversion

Transmissionerrorprocessing

code

Settingfrequencyatalarming

Finaldata

II

1999istreatedas7FFF

F00

FO1

F02

F03

F04

F05

F06

F07

F08

F09

F10

Fil

F12

F13

F14


20001010

6844

6945

7046 Dataprotection

7147 Frequencycommand1

7248 Operationmethod

7349 Maximumoutputfrequency1

744A Basefrequency1

754B Ratedvoltage1

764C Maximumoutputvoltage1

774D Accelerationtime1

784E Decelerationtime1

794F Torqueboost1

8050 Electronicsthermaloverloadrelay1

Selection

8151 Electronicsthermaloverloadrelay1

Level

8252 Electronics thermaloverloadrelay1

8353 Electronicsthermaloverloadrelay

Brakingresistor

8454 Restartaftermomentarypowerfailure

Selection


CodeCommu

nication

No

decimal

Hex

F15 8555

F16 8656

F17 8757

F18 8858

F20 8959

F21 905A

F22 915B

F23 925C

F24 935D

F25 945E

F26 955F

F27 9660

F30 9761

F31 9862

F33 9963

F34 10064

F35 10165

F36 10266

F40 10367

F41 10468

F42 10569

E01 1066A

E02 1076B

E03 1086C

E04 1096D

E05 1106E

E06 1116F

E07 11270

E08 11371

E09 11472

El0 11573

Ell 11674

E12 11775

Torquelimit1Driving

Torquelimit1Braking

Torquevectorcontrol1

X1terminalfunction

X2terminalfunction

X3terminalfunction

X4terminalfunction

X5terminalfunction

X6terminalfunction

X7terminalfunction

X8terminalfunction

X9terminalfunction

Accelerationtime2

Decelerationtime2

Accelerationtime3


Name

1Frequency limiterHigh

FrequencylimiterLow

Gainforfrequencysettingsignal

Biasfrequency

DCbrakeStartingfrequency

DCbrakeBrakinglevel

DCbrakeBrakingtime

Startingfrequency

StartingfrequencyHoldingtime

Stopfrequency

MotorsoundCarrierfrequency

MotorsoundSoundtone

FMAterminalVoltageadjust

FMAterminalFunctionselection

FMPterminalPulseratemultiplier

FMPterminalVoltageadjust

FMPterminalFunctionselection

30Ryoperationmode

Data

Format

CodeCommu

nication

No

decimal

Hex

E37 13587

E40 13688

E41 13789

E43 1388A

E44 1398B

E45 1408C

C01 1418D

CO2 1428E

CO3 1438F

C04 14490

COS 14591

C06 14692

C07 14793

C08 14894

C09 14995

C10 15096

C11 15197

C20 15298

C30 15399

C31 1549A

C32 1559B

C33 1569C

P01 1579D

P02 1589E

P03 1599F

PO4 160A0

P05 161A1

P06 162A2

P07 163A3

P08 164A4

P09 165A5

H03 166A6

Name Data

Overloadearlywarning2level

Display coefficientA

DisplaycoefficientB

LEDmonitorDisplayselection

LEDmonitorDisplayatSTPmode

LCDmonitorDisplayselection

Jumpfrequency1

Jumpfrequency2

Jumpfrequency3

Jump frequencyWidth

Multi stepfrequency1

Multistepfrequency2

Multistepfrequency3

Multistepfrequency4

Multistepfrequency5

Multistepfrequency6

Multistepfrequency7

Joggingfrequency

Frequencysetting2

Analoginputoffsetterminal12

Analoginputbiasterminal12

AnaloginputoffsetterminalC1

Analoginputgainterminal12

Analogfilter

Motor 1Numberofpoles

Motor1Capacity

Motor1Ratedcurrent

1Motor 1Autotuning

Motor1Onlinetuning

Motor1Noloadcurrent

IMotor 1R1

Motor1X

1Motor 1Slipcompensationcontrol

1Data initializing


20001010

Format

1

5

10

4

1

10

5

5

5

12

42

E13 1111876E14 111977

I

E15 12078

E16 I42179E17 1227A

E20 1237BE21 11247CE22 1257DE23 11267EE24 1277F

E30 12880FrequencyarrivalFAR

Detectingwidth

E31 12981Frequencydetection1FDT

level

E32 13082FrequencydetectionFDT

Hysteresiswidth

E33 13183Overloadearlywarning

E34

E35

E36

1Overload earlywarning1level

13385OverloadearlywarningTimertime

13486Frequencydetection2FDTlevel

1075kHzistreatedas0000H

2ThecImmunicationmightnotbeabletobecontinuedbywritingdata1

3999isHeatedas03E7H9994Itis irnpossibletoexecutetheAutotuningviaProfibusDP

Decelerationtime3

Accelerationtime4

Decelerationtime4

Torquelimiter1Driving

Torquelimiter1Braking

Y1terminalfunction

Y2terminalfunction

Y3terminalfunction

Y4terminalfunction

Y5AYSCterminalfunctions

Modeselection

3

IT04

H05

H06

H07

H08

1I09

IT10

II11

H12

1

H14

H15

f116

1118

3 I H19

I H2O

1 I121

1122

10 I H23

3 I124

1 1

167A7

168A8

169A9

170AA

171AB

172AC

173AD

174AE

175AF

176B0

177B1

178B2

17933

180B4

181B5

182B6

183B7

184B8

185B9

186BA

187BB

AutoresetTimes

AutoresetResetinterval

Fanstopoperation

ACCDCCpatternModeselection

Reversephasesequencelock

StartmodePickupmode

Energysavingoperation

Decelerationmode

Instantaneousovercurrentlimiting

AutorestartRestarttime

AutorestartFrequencyfallrate

AutorestartHoldingDCvoltage

Autorestart

OPRcommandselfholdtime

TorquecontrolModeselection

Activedrive

PIDcontrolModeselection

PIDcontrolFeedbacksignal

PIDcontrolPGain

PIDcontrolItime

PIDcontrolDtime

PIDcontrolFeedbackfilter


20001010


CodeCommu

nication

No

decimal

Hex

H26 188BC

H27 189BD

H28 190BE

H30 191BF

H31 192C0

1 193C1

H33 194C2

1134 195C3

H35 196C4

H36 1 197C5

1137 198C6

H38 1 199C7

1139 200C8

A01 201C9

A02 202CA

A03 1 203CB

A04 I 204CC

A05 205CD

A06 206CE

A07 207CF

A08 208D0

A09 209D1

A10 210D2

All 211D3

Al2 212D4

A13 213D5

A14 214D6

A15 215D7

Alb 216D8

A17 217D9

A18 218DA

Name

PTCthermistorModeselection

PTCthermistorLevel

Droopoperation

SeriallinkFunctionselection

RS485Address

RS485Modeselectiononerror

RS485Timertime

RS485Baudrate

RS485Datalength

1RS485 Paritycheck

RS485Stopbits

1RS485 Noresponsedetectiontime

RS485Responseinterval

Maximumfrequency2

Basefrequency2

Ratedvoltage2atbasespeed

Maximumoutputvoltage2

Torqueboost2

Electronicsthermal2Selection

Electronicsthermal2Level

Electronicsthermal2

Thermaltimeconstant


Motor2Numberofmotor2poles

Motor2Capacity

Motor2Ratedcurrent

Motor2Autotuning

Motor2Onlinetuning

Motor2Noloadcurrent

Motor2R1setting

Motor2Xsetting

Motor2Slipcompensationcontrol2

Data CodeCommu

nicationFormat

11

11

11

51

110361037110381111040

Hex

235EB 1Bus ConfigurationParameter07

236EC 1Bus ConfigurationParameter08

237EDBusConfigurationParameter09

238EEBusConfigurationParameter10

239EFBusConfigurationParameter11

o41 2401BusConfigurationParameter12

o09 Basesidenumberofencoderpulses

o42 241F1BusConfigurationParameter13

o10 Timeconstantofpulsetraininputfilter

o43 242F2BusConfigurationPar14

Commandpulsecompensationcoefficient1

044 2431BusConfigurationParameter15

o12 Commandpulsecompensationcoefficient2


o13 Mainspeedregulatorgain


o14 APRPgain


o15 Zphasematchinggain


o16 Offsetangle


o17 Detectinganglewidthforcompletion

ofsynchronizing


o18 Toomachdeviation

250FABusConfigurationParameter22

251FBBusConfigurationParameter23

252FCBusConfigurationParameter24

253FDBusConfigurationParameter25

254FEBusConfigurationParameter26

255FF

oil

10511o52o53

10541055

No

decimal

Name


20001010

Data

Format


Speedcommandsystem

automaticspeedcontrolsystem

TimeconstantofPGvectorand

speedcommandfilter

NumberoffeedbackPGpulses

ConstantPoffeedbackspeed

controller

ConstantIoffeedbackspeed

controller

Timeconstantoffeedback

speeddetectionfilter

o07 225E1Feedbackpulsecorrection 1

coefficient1

o08 226E2Feedbackpulsecorrection 1

coefficient2

o27 227E3Modeselectiononerror 1

o28 1 228E4Timertimesetting 3

030 229E5BusConfigurationParameter01 1

o31 230E6BusConfigurationParameter02 1



034 233E9BusConfigurationParameter05 1

o35 234EABusConfigurationParameter06 1

1Readonlyfromcommunication

2ItisimpossibletoexecutetheAutotuningviaProfibusDP

o01 I219DB

o02 220DC

o03 1221DDo04 222DE

o05 223DF

o06 1224E0

7

1

5

7

7


20001010


92Dataformatspecification

Alldatawithinthedatafieldofthecommunicationframeconsistof16bitsbinarydata

MSB

atmorriiatiI

ExampleIfF15Frequencylimiterhighlimit60Hz

601 60003C

ataormat IntegerdataPositivenegativeMinunit1

ExampleIfF18Biasfrequency 20Hz

201 20FFECtwoscomplement

ataoimatl3

LSB

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Negativedataistreatedwithtwoscomplement

Dataformat4

IntegerdataPositiveMinunit1

DecimaldataPositiveMinunit01

ExampleIfF17Gainforfrequencysettingsignal1000

100010 100003E8

DecimaldataPositivenegativeMinunit01

ExampleIfH28Droopoperation

5010 50FFCEtwoscomplement

tagimat

16bitsbinarydata

ataomat61


ExampleIfCO5Multistepfrequency15025Hz

5025100 5025 13A1

ataomati7

DecimaldataPositivenegativeMinunit001


ExampleIfMO7Actualtorquevalue 8538

85381008538DEA6twoscomplement

ExampleIfo05ConstantIoffeedbackspeedcontroller0105s01051000 105 0069

0

0

F

1

D

0

0

F

3

F

3

E

0


20001010

3

E

E

C

A

A

6

c

C

8

E

1


10ataformatraDecimaldataPositivenegativeMinunit0001

ExampleIfbeing1234123410001234FB2Etwoscomplement

eataormat9

5

10

20

40

75

150

220

370

550

750

Code

Capacitycode

CapacitykW Code CapacitykW

005 1100 11

01 1500 15

02 1850 185

04 2200 22

075 3000 30

15 3700 37

22 4500 45

37 5500 55

55 7500 75

75 9000 90

Example If30kW

Since301003000OBB8

ExponentialdataACCDECtimecurrentvaluedisplaycoefficient

MSB LSB

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Polarity 0 0 0Index

Dataportionpotion

Notused


0001 001999 000999

101 100999 100999

21 100999 100999

310 100999 10003600

0Positive 1Negative

ExampleF07Accelerationtime1200s

20001200

Code

11000

13200

16000

20000

22000

25000

28000

31500

35500

40000

F

0

B


20001010

2

CapacitykW

110

132

160

200

220

250

280

315

355

400

47

iatormat11Operationcommand

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

0 0 0 0 X9 X8 X7 X6 X5 X4 X3 X2 X1

crrA c1

Alarmreset

command

ataormtrl2

Notused

ExampleIfM13OperationcommandFinalcommandFWDX1X5ON

00000000010001010045

Universaloutputterminal

Multifunctioncommand

ExampleIfM15UniversaloutputterminalY1Y5 ON

00000000000100010011

i

0


20001010

FWDForwardrotation

command

REVReverserotation

command

AllbitsareONby1

0

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

0 0 0 0 0 0 0 0 0 0 0 Y5 Y4 Y3 Y2 Y1

Notused Universalcommand

AllbitsareONby1

0

4

1

5

1


ataormat13

ExampleOmittedMonitoringmethodissimilarasintheformats11and12

FWD Inforwardoperation IL Incurrentlimiting

REV Inreverseoperation ACC Inacceleration

EXT InDCbrakingorinpreexcitation DEC Indeceleration

ALM Alarm

INT Invertertrip RL Transmissionvalid

BRK Inbraking WR Functionwritingright

NUV DClinkvoltageisestablishment 0KeypadpanelUndervoltageconditionat0

1RS485

TL Intorquelimiting 2Linkoption

VL Involtagelimiting

1

2

3

4

5

6

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Code

Operatingstatus

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Typecode

Unittype

VG

G

P

E

C

S


WR RLALMDECACC IL VL TLNUVBRKINTEXTREVFWD

Type

Generation Series

Generation Series

1 11thseries ForJapan

ForAsia

ForChina

ForEurope

ForUSA

AllbitareONoractiveby1


20001010

Voltageseries

Voltageseries

100Vsinglephase

200Vsinglephase

200Vthreephase

400Vthreephase

575Vthreephase

49

Dataformat15Codesetting1 4figures


20001010

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Data4 Data3

ExampleIfo22Aifunctionselection 123

Since1230124

Data2 Data1

3


10 SystemconfigurationThisisanexample onhowtoconfiguretheOPCG11SPDPintheSiemensStep7programInordertoenabledataexchangebetweentheStep7andtheFujidrive twoimportantstepshastobemadethehardwareconfigurationandthecorrectPLCprogramming

II


20001010

HMSFIELdBUSSYSTEMSAB 51

I

101Hardwareconfiguration

StartuptheHWConfigprogramandinstalltheGSDfilefortheOPCG11SPDPThisisdoneunderOptionsInstallNewDDBfiles

ChoosetheGSDfileHMS1011andpressopen

H115DDBFiea19x

tta Gsd Ys

Hms1000 r7 Wagob750

HMS1001 QPDPF0162 1WaHMS1002 PSFT0882 015000

HMS1003 s1en906a

HMS1009 Ilncart

Hmv1010 DUndP



20001010

52

5

ThenstartupanewprojectandconfigurethePLCandProfibus masterSetuptheProfibusmasterwithbaudrateandparameters

51111194 1

SfafionEdeWei037 Apr84OWrdeerNap

CslaIfI aferdiemrpiriijRr

1131

SIRfMNub IGM1N144

1P520754 16573071E

2131711U314 6E97314184

3

56I

8910I11

Peale

gliSteeti

ZfI0f081IPS30754

23jCPU31CPU314

56

P13314

3I4MCP3425131

67

HMSFIEL6St1SSYSTEMSAB

I

ggFl8g5Node4CP3425p0 870

te47onooeeon

PPO1

boPPOTyp3PPGTyp4

934r363113 AISIFIC188lPl4IIHW744119141 I

PROFIBUS11IDPMas185yalers11801

0366nn16anrrJ0Bre0

15E303043A0043I6ES731410E013A00I6GK73425DA0003

58IkISPded

47PROMOU1OP

IMAM300C7CP300CP310231A2SYMOOR

CP34005232CMODULE

C1R5232CMODULE

CP34085422148510002

CP3422A51

CP3425C73425jCPU301IM7430

Prepard811 1433047EXTENSIONpete1505303

P13071041P5307SA

RACKS0Radj31

l1454010831000170I

7S6000praoco6CODAECEtJE450141eandS7

ir0Wx


20001010

CreateanetworkfortheProfibussystembychoosinginsertDPMasterSystemClickonlOPCG11SPDPintheHardwarecatalogueProfibusDPAdditionalFieldDevicesAntriebeanddrag the

foldertotheProfibusnetworklineThenchoosethePPOtypeandpressOK

9S01Ed61LcY5o5451615483

P844IStandardPROFIBUSDP

911AddlxwlP4d0evIenJIO0GATEWAY1JANIRIEBE

1JOPCG00013PUneadiModuleJ0ConfiguredSration3174484804C360342001481111DPAS1DDPPALv4c

1CENCODERET200B

JQET200C0ET2003jE1200410ET20W37JET200r470IDENT

EgIPC0 NC

41

53

TheconfigurationprogramwillnowautomaticallysetupthemodulewithINandOUTaddresses

ToseehowthemoduleisconfiguredortochangeaddressesdoubleclickonUniversalModule

diinsetacViewQoa41402815v

olD01081141I I Jk

1

PveposslAe

sta11wr

DicA41F2i

3

456

1314151617191920

x

1 PS3075AI

CPU31

dillCP3425156I7I

JTaYGlll0NEl0GiliTMNIEIll

StationEditinsectaYewOptions47adowHt

Asiio5ROE18MSAddess

II

J2I05740834teduk4ID0OiMaillurrERN flaaaessAd0oss17mtri

71lh4c0MSlati14010084u1fYol

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PROFIBUSNIDPMasteSystem11801

j81

FI8us0DPMatterSystem11801

r10FtG1

OPIIOMA

lxwcdnrl

Standard J

14ePROFIBUSDPtO0AdditionalheldDevices

00

8rGATEWAY

1JANTRIEBE71DPWtSPOP

UnnersaiModAeDLCongued61a0onsJL3Controkr1jCP3425asDPMasteralGDPAS

DPPAtank

1CENCODEREt0ET2028

ET2000

1UET200L5l0ET200MFJET2002

CE12011tz1C1DENTt0IPC150NC

e1 t

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21AddtieralFieldDevices

0110i8L1GATEWAY

7UANTRIE880OPC7115PDPAUniversalModuie

OCodguadStations1JComallei1JCP3425asDPMast1aJDPAS

1JDPPAEnk10ENCODER00ET20013jET200C

7JET2028j0ET200481JET2000

720ET2002110DENTJIPC

150NC

1100Pa71131


20001010

WhenthemoduleisconfiguredtheconfigurationcanbedownloadedtothemasterthisisdoneunderPLCDownload

819 019

TICMena laloc11135


I

1021SoftwareconfigurationThisprogrammingexampleisspecificfortheSiemensS7systemItshowshowto accessdatafromthedriveon

ProfibusTheactualinterpretationofthePCVandPCDpartisdescribedinchapter7OperatingthedriveviatheProfrdriveProfileOther systemsmaynotrequireuseoffunctionblocksortheprogrammingmustbeperformedinadifferen i wayRefertotherespectivePLCmanufacturertogetmoreinformationaboutprogrammingcommunication

ToenableconsistentdatatransfertheSystemFunctionBlocksSFCsSFC14andSFC15hastobeusedinthePLCprogramSFC14andSFC15areincludedinthestandardStep7softwarepackageandcanbefoundintheStandardLibraryorinthePLCTheS7systemwillnottransportanydataiftheSFCsarenotusedTheSFCscopiesthedatabetweentheinputoutputaddressareaandauserspecifiedmemorylocationThedatacanthenbereadandwrittenbytheuserprogramontheuserspecifiedmemorylocation

TheusetheSFCsisdependentonthePPOtypeusedForPPO12and4itisnecessarytouseSFCsForPPO3SFCsarenotnecessaryanddatacanbereadwrittendirectlyasadoublewordortwosinglewordsThepicturebelowisa descriptionofthis

Word

PPO1

Dataaccessvia

Word

PPO21

Dataaccessvia

Word

PPO3

Dataaccessvia

PCV

PCA IND PVA

1 2 3 4 5 6

1 1 1 1 1

I I 1 1 I

SFC14SFC15

1 2 3 4 5 6 7 8 9 10

1 1 1 1 1 1 1 1 1

I I I

SFC14 SFC15

PCD

CTWMRVPCD PCD PCD PCD PCD PCD PCD PCD

STWMAV 1 2 3 4 5 6 7 8

Direct

1 1 1 1 1 1

SFC14 SFC15

5 6

1

1 Direct

Word 5 6 7 8 9 10

1 1 1 1 1

PPO41 1 1 1 1

Dataaccessv SFC14 SFC15

HMSFIELDBUSSYSTEMSAB1


20001010

55

IntheexamplebelowitisshownhowtoprogramthecommunicationifPPO2isusedTheINOparametertellsthestartaddressoftheinputoutputareaexampleW160ThevalueshouldbeenteredinhexTheRETVALisastoragelocationwordforerrormessagesfromtheSFCexampleIVIW50TheOUT1andIN1parametersspecifiestheuserspecifiedstoragelocationandthesizeofthememoryareaexamplePM00BYTE8ThestartaddressesandsizesisaccordingtothevaluesspecifiedinthehardwareconfigurationprogramHWConfig

IntheexamplebelowtheinputPCVdatacanbereadinMWO MW6andinputPCDdatacanbereadinMW8MW18TheoutputPCVdatacanbewrittentoMW20 MW26andoutputPCDdatacanbewrittentoMW28MW38ThePCVandPCDparthastobetransferredseparatelybecausetheyareconfiguredasseparatemodulesinthehardwareconfigurationprogram

iB1htesInupG1t5IMATIG301Stttun0FileEditPastePLCDebugViewrptionaWindosHelp

OBI Title

r

RtetworkLReadPCVfromdrive

CALLSFC 14

INO W160

RETVALM8150OUT1 PH00BYTE8

tJetvoek2ReadPCDfromdrive

FileBlocksaved

CALLSFC 14

I810 81168

PETVAL188154

OUT PM80BYTE12

ttetrrork3WritePCVtodrive

CALLSFC 15

I810 ZJ160

IN1 PM200BYTE8

RETVAL188152

ttetsmrk4WritePCDtodrive

CALLSFC 15

INO tJ168

IN1 PM280BYTE12

RETVAL188156

IAbs 1Irt1


20001010


11GSDfile

EachdeviceonaProfibusDPnetworkisassociatedwithaGSDfilecontainingallnecessaryinformationaboutthedeviceThistextfileisusedbythenetworkconfigurationprogramduringconfigurationofthenetwork

TheGSDfileforOPCG11SPDPHMS1011GSDisshownbelow

ProfibusDeviceDatabaseofHMSFieldbusSystemsDPslave

ModelOPCG11SPDP

DescriptionProfidriveProfibusDPoptionboardforFUJIC11inverter

LanguageEnglish

Date20October1999

AuthorHMSFieldbusSystemsAB

ProfrbusDP

GSDRevision 1

Deviceidentification

VendorName HMSFieldbusSystemsAB

ModclName OPCGI1SPDP

Revision Version100I

IdentNumber 0x1011

Protocollldcnt 0 DPprotocolI

StationType 0 Slavedevice

FMSsupp 0 FMSnotsupported

HardwareRelease Version130

SoftwareRelease Version100

I

Supportedbaudrates

96supp 1

192supp 1

9375supp 1

1875supp 1

I

500supp 1

15Msupp 1I

3Msupp 1

6Msup p 1

12Msupp 1

1HMSFIELDBUSSYSTEMSAB

I


20001010

57

Maximumrespondertimeforsupportedbaudrates

MaxTsdr96

MaxTsdr192

MaxTsdr9375

MaxTsdr1875

MaxTsdr500

MaxTsdr15M

MaxTsdr3M

MaxTsdr6M

lVlaxTsdr12M

Supportedhardwarefeatures

Redundancy

RepeaterCtrlSig 2

24VPins 0

ImplementationType

SupportedDPfeatures

FreezeModesupp 1

SyncModesupp 1

AutoBaudsupp 1

SctSlaveAddsupp 0

FailSafe

60

60

60

60

100

150

250

450

800

0 notsupported

SlaveFamily 1 drive

MaxDiagDataLen 6

TTL

notconnected

SPC3

Maximumpollingfrequency

MinSlaveIntervall1 100us

supported

supported

supported

notsupported

Maximumsupportedsizes

ModularStation 1 modular

MaxModule 1

MaxInputLen 20

MaxOutputLen 20

MaxDataLen 40

ModulOffset 1

0 stateCLEARnotaccepted


20001010


Definitionofmodules

ModulePPOTyp1OxF3OxF1

EndModuleModulePPOTyp2OxF3OxF5

EndModule

ModulePPOTyp3OxF1EndModuleModuleIPPOTyp4OxF5

EndModule


20001010


U

0s

GE 3esAmr

ThisaddendumisforthefollowingdriveROMversions

AF300G11P11 30HPandbelow S09000orlater40HPandabove H10036orlater

ChecktheROMversioninthemaintenanceinformationonthekeypadPleaserefertosection439Maintenanceinformationin

theUsersGuide

ThefollowingfunctionsarechangedoraddedEExtensionTerminalFunctionsFunc

No

E01

E02

E03

E04

E05

E06

E07

E08

E09

E20

E21

F22

E23

E24

U UserFunctionsFunc NAME

No

U01Maximumcompensationfrequencyduringbrakingtorquelimit

1stSshapelevelatacceleration

2ndSshapelevelatacceleration

1stSshapelevelatdeceleration

2ndSshapelevelatdeceleration

MainDClink Initialvalue

capacitorMeasuredvalue

PCboardcapacitorpoweredontime

UO2

UO3

U04

U05

U08

U09

U10

U11

U13

U15

U23

U24

U48

U49

U56

U57

U58

U59

U59

U60

U61

U89

Speedagreement

PGerror

NAME

X1terminalfunction

X2terminalfunction

X3terminalfunction

X4terminalfunction

X5terminalfunction

X6terminalfunction

X7terminalfunction

X8terminalfunction

X9terminalfunction

Y1terminalfunction

Y2terminalfunction

Y3terminalfunction

Y4terminalfunction

Y5AandY5Cterminalfunc

PGerrorselection

Brakingresistorfunctionselect

DCfantripselect

EAX1FUNCX2FUNC

X3FUNC

X4FUNC

X5FUNC

X6FUNC

X7FUNC

X8FUNC

X9FUNC

Y1FUNC

Y2FUNC

Y3FUNC

Y4FUNC

VTRY5FUNC

E02

E03

E04

E05

E06

E07

E08

E09

E20

UO2

UO3

U04

U05

U08

U09

U10

Coolingfanoperatingtime USER11

Magnetizecurrentvibration USER13

dampinggain

FirlSlipcompensationfilter USER15

timeconstant

Integralgainofcontinuous USER23Foperationatpowerfailure

Proportionalgainofcontinuousoperationatpowerfailure

Inputphaselossprotection

U49PS485protocolselection USER49

Detectionwidth USER56

Detectiontimer USER57

U56

U58USER58

nalUSER59USER59U59

LCDDisplay

LCDDisplay

USER01

USER02

USER03

USER04

USER05

USER08

USER09

USER10

USER24

USER48

Regenerationavoidance

11M111USER60

atdeceleration

Voltagedetectoffsetand Fall USER61

gainadjustment

Motoroverloadmemoryretention EmilUSER89

10to35

0to37

Settingrange UnitMin

Unit

Settingrange Unit

0to65535

1to50

1to50

1to50

1to50

0to65535

0to65535

0to65535h

0to65535h

0to32767

0to32767

0to65535

0to65535

012

01

0to50

00to100s

01

00toA8HEX00to01

01

30HPFixed40HP 012

01

1

Min

Unit

1

1

1

1

1

1

1

h 1

h 1

s 01

FactorySetting30HP140HP

0

1

2

3

4

5

6

7

8

0

1

2

7

10

FactorySetting 1Change30HP140HP duringop

75 A

819

556

1738

1024

10

10

10

10

xxxx

0

0

0

75HP 100HP

0 1

0

10

05

1

00 1 NA

NA 1 00

0

0

1

410

546

1000

1000

Changeduringop

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

A

A

A

A

A

A

A

A

NA

NA

A

A

NA

NA

NA

NA

A

A

User

SetValue

User

SetValue

Remark

Remark

NoteUfunctionsaredisplayedonthekeypadpanelofkeypadpanelROMversionK08000orlater

52FunctionExplanation

F13 J ElectronicthermalOILrelayforbrakingresistor

irivecapacity

10HPandbelow

15HPandabove

Whenselectingavalueof2setthetypeofabrakincresistorandconnectioncircuitbyfunctioncodeU59PleaserefertoU59fordetails

F141 RestartmodeaftermomentarypowerfailureoperationselectionWhenselectingavalueof2or3 bothintegrationconstantandprportionalconstantduringridethoughoperationcareadjustedbyfunctioncodeU23andU24PleaserefertofunctioncodesU23andU24fordetails

RelatedFunctions

U23

U24

F25 Stopfrequency

Setvalues01to600Hz

TheupperlimitofincreasefrequencyduringtorquelimitoperationissetbythefunctioncodeU01Whenthesetvalue0RegenerationavoidanceisselectedtheoperationmodeissetbythefunctioncodeU60

PleaserefertothefunctioncodeU01andU60fordetails

RelatedFunction

U01

U60

E01

E09

Set

value

33

34

35

inactive

1Activebuiltinbrakingresistor2Active 10dutyexternal

brakingresistor0Inactive

Torquelimitlbraking

TorqueIimit2braking

X1Terminalfunction

X9Terminalfunction

Function

Operation

RelatedFunctions

U59

LinespeedcontrolcancellationHzLSC

LinespeedfrequencymemoryLSCHLD

Linespeedcontrolcancellation HzLSC

Linespeedfrequencymemory LSCHLD

FrequencysettingFrequencysettingHz1Hz2

OThesefunctionsbecomeeffectivetheoptioncardOPCG11SPGPG2isinstalledRefertoeachmanual

fordetailTheseareforAF300G11only

2

Frequencysetting1Frequencysetting2Hz1Hz2jThisfunctionswitchesthefrequencysettingmethodselectedinfunctioncodesF01andC30Thelogicisreservedifthevalueissetto11 frequencyset2frequencyset1Hz2Hz1

Setvalue

Inputsignal35

Off 1C30FREQCMD2F01FREQCMD1On

NoteThissetvaluecannotbeusedwithsetvalue11onand

theXinputWhenthesetvalue11and35areselectedontwoXinputsimultaneouslyanEr6isgenerated

E20

E24

Set

value

30 LifeexpectancydetectionsignalLIFELifeofcoolingfanInternalDCfanfailure

35 SpeedagreementsignalDSAG36 IPGerrorsignalPGABN37 ITorqueIimitingSignalwithdelayTL2

WARNING

Function

code

U09 CapacitorinDCbus

U10

U11

Frequencysettingmethodselected

Y1Terminalfunction

Y5AandY5CTerminalfunction

Function

Outputsignalregardinginternal

DCfansfailureisonlyapplicablefordrivesrated40HPandabove

LifeexpectancydetectionsignalLIFEWhenanyoftheLifeexpectancyfunctioncodesU09toU11reachesdetectionlevelONsignalisoutputThedrivedoesnotalarmandthealarmoutput30A30b30Cdoesnotoperate

Partsmonitored

ElectrolyticcapacitorPCboard

Coolinofan

on

Lifeexpectancyjudgmentlevel

85orlessofthe

initialvalue

61000hours

125000hours

InthefollowingcasesnormallifejudgmentofthecapacitorintheDCbusmaynotbeachievedWhenpoweristurnedoffduringdriveoperation0WhencoolingfanONOFFcontrolisusedfunction

codeH061WhenanpowerissuppliedthroughtheauxiliaryinputterminalsR0T0Whentheoptioncardisused

WhenRS485communicationisused

WhenthepowersupplyisturnedoffwithdigitalinputsFWDREVX1X9beingON

Inthecaseof and capacitorlifecalculationmaybeadjustedbyU08andU09

eedlagreementsignnalDSAGerPAB

RelatedFunctions

U08toU11

9Thesefunctions areeffective fortheoption card

OPCG11SPGPG2RefertoeachmanualfordetailThesearefoAF300G11only

tTorquelrnitingrSrgnW4ithdelayfLL2Thisoutputsignalisgenerated byTorquelimit

operation regeneration avoidance operation and

overcurrentlimitingoperationof20msormore

H07 ACCDECpatternmodeselect

ThisfunctionselectstheaccelerationanddecelerationpatternSetvalue

0 Inactivelinearaccelerationanddeceleration1 Sshapeaccelerationanddecelerationmild2 Sshapeaccelerationand

decelerationvariable3 Curvilinearaccelerationanddeceleration

PleasereferfunctioncodeUO2toU05tosetoftherangeoftheSshape

Thesetvalue15becomes1HzThesetvalue1becomes115Hz

RelatedFunctions

UO2toU05

0menUfunctionsthataredisplayedonK08000orlaterofkeypadROMversionThesecannotbereadwritethrouahcommunicationexceptRS485

U01 MaximumcompensationfrequencyduringbrakingtorquelimitThisfunctionbecomeseffectivewhenthetorquelimitbrakeisusedThedriveincreasestheoutputfrequencysothattorquecalculationsdonotexceedthetorquelimitbrakesetting F41orE17WhenF41orE17issetto999ThefunctionisturnedoffThisfunctionsetstheincrementalofupperlimitofoutputsetfrequencyWhentheregenerationavoidanceisselectedtheregenerationabilitycanbeimprovedbyraisingmaximumcompensationfrequencyHowevertheoutputfrequencyofthedriveislimitedatthefrequencylimithighF15

0 USER 01

Settingrange0to65535

UO2 1stSshapelevelofaccelerationstartj

3

UO3J 2ndSshapelevelofaccelerationstop

U04 1stSshapelevelofdecelerationstart

U05 2ndSshapelevelofdecelerationstop9When2issetinthefunctioncodeH07bothcurvilinear

accelerationanddecelerationrangesofSshapecanbesetupwithcompleteflexibilityTherangeisbasedonthemaximumoutputfrequency1F03or2A01

SER

U USER

ITH0 USER

0uS R

Settingrange1to50

Outputfrequency

fHz

f0

UO3

UO2

0

tacc

Atdeceleration

Acceleration

0

0

0

0

2

3

4

5

UO2 UO3

If1f0Ifmaxi100

tdec

U04

O100valueofthisfunctionmeansmaximumfrequencyfmaxAccelerationtimetaccanddecelerationtimetdec of

upperfigureisalwayslongerthanthelinearaccelerationtimeanddecelerationtimeWhenthesetacceleration

timeF07E10E12E14isassumedtobeTaanddecelerationtimeF08 EllE13 E15isassumedtoTdtaccandtdeccanbecalculatedbythefollowingexpressions

Acceleration

or

If1f01fmamxU04 U05

100

tact f1f0 UO2 UO3 XTafmax 100

tdec f1f0 U04U05 xTd

Linearaccelerationand Sshapetermdecelerationterm

If1fOIfmaxiUO2 UO3

100

U05

or

ts

Deceleration

f1f0JfinaxxU04 U05

100

f1f0 100 UO2UO3tact 2X x x xTa

fmax UO2 UO3 100

tdec 2x

Ir

U08 InitialvalueofDClinkcapacitor

U09 MeasuredvalueofDClinkcapacitor

DataforthelifeexpectancyofthecapacitorintheDClinkisstoredinthisfunctionTheelectricaldischargetimeofthrcapacitorcanbemeasuredautomaticallyandthetimeforreplacementcanbedeterminedbythechangeindischargerate

08SER 08

USER 09

Settingran0to65535

f1f0 100xU04U xTd

frnca 1104 U05 100

TheelectricaldischargetimewhichismeasuredwhentheunitisnewissetintofunctioncodeU08asainitialvalueThisvalueisdifferentineachdrive

TheelectricaldischargetimeofthecapacitorismeasuredautomaticallywhenthepowersupplyisturnedoffTheresultisstoredinfunctioncodeU09

Whenthepowersupplyisturnedoffundertheconditionsdescribedthedecrementrate comparedtothenewunitratecanbemeasured

ConditionswhichhasbeendescribedasEstimationof

lifeexpectancybasedonmaintenanceinformationintheinstructionmanualpage82asperiodicalinspection

TheresultofU09

x100isdisplayedinCAPxxxxinU08

maintenanceinformation85isthestandardforpartreplacementIfthecapacityandlifeexpectancyofthecapacitorsistobemadeunderactualoperatingconditionssetthevalue30intothefunctioncodesE20toE24 Recordthe

measurementresultU09tothefunctioncodeU08astheinitialvalueThisshouldbedonewhendriveisnewand

beforeoperatingstartsHoweverthismeasurementresultcannotbeperformedincaseofCIand

iLDuringdriveoperationandthepowersupplyisturnedoff

CoolingfanONOFFcontrolisusedfunctioncodeH061ForcorrectmeasurementperformthetestwithpowerthedrivestoppedandthecoolingfanshavebeeninoperationItisnotnecessarytoremoveoptioncardsorthecontrolterminalconnections

Thismeasurementshouldbeperformedabout10timestominimizeerroraverageusedastheinitialvalueMoreoverwhenthereis10ormoreofchangefromthelastmeasuredvaluedisregardthismeasurementIfthechangeismorethan10thismeasurementisnotdisplayedonthekeypad

SetmeasuredvalueU09intotheinitialvalueU08after

4

changingcapacitorsRelatedFunctions

E20toE24

Setvalue30

010 PCboardcapacitorpoweredontime

TheaccumulationtimeofthecapacitorsonPCboardisdisplayedTheaccumulationtimeofthecontrolpowersupplymultipliedbythelifeexpectancycoefficientdefinedbythetemperatureinsidethedrivearedisplayedHencethehoursdisplayedmaynotagreewiththeactualoperatinghoursSincetheaccumulationtimeiscountedbyunitofhourspowerinputforlessthanonehourwillbedisregardedTheaccumulationtimeisdisplayedinTCAPxxxxxhofmaintenanceinformationThestandardreplacementtimeis61000hRefertothemanualsection82regularcheckforthecheck

0USER 10

Settingrange 0to65535hours

SCleartheaccumulationtimeto0hourafterreplacingthePCboardonwhichcapacitorsarelocatedTherearealsoPCBoardswithoutcapacitorsexControlcircuitboardDonotcleartheaccumulationtimewhenreplacingthesecardsFordetailscontactGEFuji

RelatedFunctions

E20toE24

Setvalue30

1111 Coolingfanoperatingtime

RelatedFunctionsE20toE24

Setvalue30

TheintegratedoperatinghoursofthecoolingfansaredisplayedSincetheintegratedhoursarecountedbyunitshourspowerinputforlessthanonehourwillbedisregardedTheintegrated hoursaredisplayedinTFANxxxxxhofthemaintenanceinformation

Thestandardreplacementtimeis40000hinadriveof5HPorlessThestandardatthereplacementtimeis25000hinadriveof75HPormoreTheseareestimatedlifeexpectancies ofa coolingfan atadrive ambient

temperatureof40CThedisplayedvalueshouldbeconsideredasaroughestimatebecausetheactuallifeofacoolingfanisinfluencedsignificantlybytemperatureRefertothemanual82regularcheckforthischeck

USER 11

Settingrange0to65535hours

Clearintegratedoperatingtimeto0hourafterreplacingthecoolingfans

013 Magnetizecurrentvibrationdampinggain

AdjustifMagnetizecurrentvibrationoccursinthedriveoutputcurrent

USER 1 3 216Integralgain fins

U23setvalueSettingrange0to65535

Adjustthevaluefrom0to2048asatypicalvalueVibrationdampinggainbecomes100withavalue4096

U15 Slipcompensationfiltertimeconstant

ThefiltertimeconstantofSlipcompensationUSER 1 5

Settingrange0to32767

Calculatethefiltertimeconstantusingthefollowingformula

216Filtertimeconstant ms

U15setvalue

TheresponsetimeofthecontrolslowswhenthefiltertimeconstantisincreasedWhenthetimeconstantis

decreasedthesystembecomesstableTheresponsetimeofthecontrolincreaseswhentheU15thefiltertimeconstantbecomessmaller

Note ResponsetimequickenswhenthesetvalueisincreasedThereforethereisapossibilitythattheoutputfrequencybecomesunstableifsettoohighPleaseadjustthevaluetosmallernumbersthanthefactorysetting

U23 Integralgainofcontinuousoperationatpowerfailure

U24 Proportionalgainofcontinuousoperationatpowerfailure

ThisfunctionbecomeseffectivewhenfunctioncodeF14Restartmodeaftermomentarypowerfailureissetto2or3

USER 23

OUSER 24

Settingrange065535

ThecaseofF14setto2

WhentheoperationcontinuationlevelH15isreacheddecelerationtoastopoccursTheDCvoltageofthemaincircuitincreasesthedecelerationslopeandthedrivecollectstheinertiaenergyfromtheloadtomaintaintheDCbusvoltageandcontrolsthemotoruntilitstopsThispreventsundervoltageprotectivefunctionfromactivatingThedecelerationslopeisadjustedwithU23andU24HoweverthedecelerationoperationtimewillneverbecomelongerthanthesetdecelerationtimeThecaseofF14setto3

TheoutputfrequencyisloweredbythecontrolinsuchawaythattheDCvoltageofDCbusiskeptconstantbymeansoftheregenerativeenergyfromthemotorThisallowsthedrivetocontinueoperationwhenmomentarypowerfailureoccursTheresponseisadjustedwith023andU24atthistimeCalculatetheintegralgainusingthefollowingformula

5

Outputfrequencycommand

H15

Setvalue

U48 lThisfunctionselectsoperationofinputphasepowersupplyunbalanceprotection

0E8USER 48

Settingrange0to2

t

U49l

Setvalue

0

1

2

CAUTION

Setvalue

0

1

A

DCvoltageofthemaincircuit

Inputphaselossprotection

PI

calculator

1ActivewithoutreactorACRDCR1ActivewithreactorACRDCR1Inactive

When2issettoU48protectionofthedrivetoinputphaselossorpowersupplyvoltageunbalancedoesnotworkIfusedthisway thereisa possibilityofdamagingthedriveFailuremayresult

RS485protocolselection

TheprotocolofRS485communicationischanged

M09USER 49

Settingrange01

1FGIbusIModbusRTU

ContactGEFujiforFGIbus

0

A

lf10

IgainU23PgainU24

Operation

Operation

U58 PGerrorselection

Outputfrequencycommand

lossor

U56 SpeedagreementPGerrorDetectionwidth

U57 SpeedagreementPGerrorDetectiontimer

Thesefunctionsare effectivefortheoptioncardsOPCG11SPGOPCG11SPG2RefertoeachmanualfordetailTheseareforAF300G11

only

m6USER 56

MOB SER 57

USER 58

1

USER 59

Settingrange0toA8HEX

Settingoftensdigittoeselection

Set Typebrakingvalue resistor

p 1Standardappliedresistor1 1230V1HP2 I230V3Hr3 1230V5iP4 123CA75HP5 230V10HP

6 460V1HP

7 460V3HP

8 460V5HP

9 1460V75HPA 1460V10HP

Resistance

100

40

33

20

15

200

160

130

80

60

200

400

400

800

900

200

400

400

800

900

IU59 Brakingresistorfunctionselect

For10HPandbelow

WhenfunctioncodeF13electronicthermalissetto2boththetypeofthebrakingresistorandtheconnectioncircuitaresetFactorysettingissettostandardbrakingresistorandthenumberofresistorsisoneWhentheload

capacityofresistorsareincreasedresettheparameterperthefollowingtables

DutyCapacityce

W ED10

Settinaofunitsdigitconnectioncircuitselection

Brakingresistor 1Synthetic

Power

cti Duty Y consumptionofUse

resistance resistance

numberConnectioncircuitED comparatively0 1 10

PC DB00

1 2PJ p11VcDB

20 2R

2 2 20 12RlLiir

cDB

3 4 ri N 40 RPo 0oB

LAvvvas

4 3PCJVfJ DB

30 3R 33

5 6

V

tiv 50 32RP DDB

6 9 LviA v50 R

pC AVVV DB

7 4

PtJVhhh1Jrjih40 4R 25l0

8 8 PWAW1AN ADS50 2R 125

IONMNvV1

1ItislimitedbytheEDvalueofthebrakingtransistorinsidethedrive

6

Setthefunctioncodes F13andU59 before

operatingthedriveanddontchangethefunctionsduringoperationTheintegratedthermaldataisclearedimmediatelywhenfunctioncode F13or

U59 arechanged Theoverheatprotectionofresistorbecomesinvalid

Asthereisapossibilityofdamagingthedrivetheresistorvaluelessthanstandardappliedvalueshouldnotbeavailable

UseequalvalueresistorsincombinationsforabrakingresistorandconnectthemsothattheelectricpowerisconsumedequallyineachresistorWhenanexternalbrakingresistorisusedinsteadof10dutyfunctioncodeF13shouldbesetto0

OWhenresistorvalueslessthanthestandardresistor

valueissetintothefunctioncoderegenerativeoperationisinvalidOUalarmwilloccurIfconnectionofresistorandthevalueofresistordoes

notcorrespondedthereisapossibilityofdamagingtheresistorandthedrive

Failuremayresult

U59 DCfantripselect

For40HPandabove

ThisfunctionselectsoperationofDrivetripOH1incaseofDCfanfailure

9SER 59

Settingrange00to01Setvalue Operation

00

01

100 Q WARNING

50 IfyouleavethedrivefanstoppedthedrivemayhaveoverheatingalarmOH1OH3ormaydecreasethelifeofelectrolyticcapacitorsontheprintedcircuitboardinthe

50 driveIfDCfanfailsexchangetheDCfanandsetthisfunctionactiveassoonaspossibleContactfactory

25 aboutDCfanexchangeprocedureFailuremayresult

17 U60 Regenerationavoidanceatdeceleration

Thisfunctionisavailablewhentorquelimitbrakeof11 F41orE17issetto0

60USER 60

Settingrange01

Setvalue

0

1

0 CAUTION

Active

DrivetripOH1whenDCfanfailsInactive

DrivedoesnottripwhenDCfanfails

Operation

Regenerativetorquelimitoperationforhighresponseuse

OUalarmavoidanceoperationforonlydecelerationorLargeinertiause

1

OIffunctioncodeU60issetto0brakingtorqueiskepttoabout0 underaccelerationdecelerationandconstant

speedstateOutputfrequencyiscontrolledtopreventOUalarmDecelerationtimemaybecomelongerthanthesetdecelerationtimeF08WhenU60issetto1 thecontroldoesnotperformregenerativetorquelimitoperationbutmonitorstheriseoftheDCvoltageofDCbustoavoidOUalarmThedecelerationtimebecomeslongerthanthesettingvalueofF08itwillhoweverbemayshorterthansettingvalue0ofU60AOUalarmoccur iftheloadchangesrapidlyduringdeceleration

U61 Voltagedetectoffsetandgainadjustment

For40HPandabove

AdjustmentisrequiredonlywhenacontrolboardisreplacedIfnotnecessarydonotusethisfunction

6 USER 61

Settingrange012

Drivecapacity30HPand

below

40HPand

above

Operation

0 Inactivefixed

0 Inactive

1 Voltagedetectoffsetadjustment2 Voltagedetectgainadjustment

Setthefunctioncodewiththefollowingprocedure

Offsetadjustment1 ConfirmthatthemainpowersupplyisturnedONthe

motorwiringisconnectedandthemotorhasstoppeddriveoperationcommandisOFF

2 WhenthedatainU61ischangedto1 andthe

FUNCDATAkeyispressedtheoffsetselfadjustmentisstartedThedisplayof storingonthekeypadwilldisappearsseveralsecondslaterWhenthesetvaluereturnsto0adjustmentiscompletedIfthisadjustmentisattemptedwhilethemainACpoweristurnedOFFthedrivefaultedthemotorisrunningorcoasttostopcommandBXisONthedrivefaultsEr7TUNINGERROR

Gainadjustment1 Runthemotoratanarbitraryfrequencyfrom10to60Hz

after executing the abovementioned offset

adjustmentU611ThedrivemustberunningtomakethisadjustmentGainadjustmentisavailableunrelatedtotheloadstate

2 WhenthedataofU61ischangedto2 andthe

FUNCDATAkeyispressedthegainselfadjustmentisstartedThedisplayofstoringonthekeypad will

disappearseveralsecondslaterWhenthesetvaluereturnsto0adjustmentiscompleted

Ifthedriveisoperatedwithoutthisadjustmentafterreplacingthecontrolcardnormaloperationmaynotbeabletobeperformed

U89 Motoroverloadmemoryretention

For40HPandabove

7

ThisisMotoroverloadmemoryElectricalthermalOLrelayretentionselectionatpowerup

mfl9USER 89

Settingrange01

Setvalue

0

1

OperationInactive

WhenpowerupthedriveMotoroverloaddataisreset

Active

WhenpowerisdownthedrivestoresMotoroverloaddataandusethisdataat

nextpowerup

RelatedFunctions

F10toF12

E20toE24Setvalue7


Users Guide

imaginationatwork

2007byGEDrivesIncAllrightsreserved

TheseinstructionsdonotpurporttocoveralldetailsorvariationsinequipmentnortoprovideeverypossiblecontingencytobemetduringinstallationoperationandmaintenanceIffurtherinformationisdesiredorifparticularproblemsarisethatarenotcoveredsufficientlyforthepurchaserspurposethemattershouldbereferredtoGEDrivesPlainvilleCTUSA

ThisdocumentcontainsproprietaryinformationofGEDrivesandisfurnishedtoitscustomersolelytoassistthatcustomerintheinstallationtestingoperationandormaintenanceoftheequipmentdescribedThisdocumentshallnotbereproducedinwholeorinpartnorshallitscontentsbedisclosedtoanythirdpartywithoutthewrittenapprovalofGEDrives

AF300P11isatrademarkofGEDrives

EnergyaverisaregisteredtrademarkofGeneralElectricCompanyUSAGeniusisaregisteredtrademarkofGEFanucAutomationNorthAmericaIncProfibusisatrademarkofProfibusInternational

XDisatrademarkofGeneraFElectricCompanyUSA

Datasubjecttochangewithoutnotice70702007GEDrives

F

VVF 4 77k

Wafr

37 c

WARNING

ThisequipmentcontainsapotentialhazardofelectricshockorburnOnlypersonnelwhoareadequatelytrainedandthoroughlyfamiliarwiththeequipmentandtheinstructionsshouldinstalloperateormaintainthisequipmentIsolationoftestequipmentfromtheequipmentundertestpresentspotentialelectricalhazardsIfthetestequipmentcannotbegroundedtotheequipmentundertestthetestequipmentscasemustbeshieldedtopreventcontactbypersonnel

Tominimizehazardofelectricalshockorburnapprovedgroundingpracticesandproceduresmustbestrictlyfollowed

WARNING

Topreventpersonalinjuryorequipmentdamagecausedbyequipmentmalfunctiononlyadequatelytrainedpersonnelshouldmodifyanyprogrammablemachine

Datasubjecttochangewithoutnotice707tt2007GEDrives

TableofContents

i Preface

SafetyInstructions

ModelNumberingSystemDiagram vii

Dimensions Weights viii

1BeforeUsingThisProduct 11

ReceivingInstructions 11

Appearance 11

HandlingtheProduct 12

Carrying 13

Storage 13

RatingsEfficiencyandWattsLoss 14

2InstallationEnvironmentandConnection 21

OperatingEnvironment 21

InstallationMethod 21

Connection 23

BasicConnectionDiagrams 24

ConnectingtheMainCircuitandGroundTerminals 28

ConnectingtheControlTerminals 211

TerminalConfiguration 215

CableSizeTighteningTorqueCircuitProtectionRating 216

DCLinkReactor 217

3Operation 31

InspectionandPreparationBeforeOperation 31

OperationMethod 31

TrialRun 31

4KeypadPanel 41

AppearanceofKeypadPanel 41

OperationFromtheKeypadPanel 42

NormalOperation 42

AlarmModes 42

EnteringDataontheKeypadPanel 44

OperationMode 44

SettingDigitalFrequency 44

SwitchingtoLEDDigitalMonitor 45

ProgramMenuScreen 45


SettingFunctionData 45

CheckingFunctionData 47

MonitoringOperatingStatus 47

IOCheck 48

MaintenanceInformation 49

LoadRateMeasurement 410

AlarmInformation 411

AlarmHistoryandFactors 412

DataCopy 413

AlarmMode 415

5FunctionSelection 51

FunctionSelectionList 51

AlphabeticalFunctionList 55

FunctionExplanation 57

FFundamentalFunctions 57

EExtensionsTerminalFunctions 518

CControlFunctionsofFrequency 528

6ProtectiveOperations 61

ListofProtectiveFunctions 61

AlarmReset 62

7Troubleshooting 71

ActivationofProtectiveFunction 71

AbnormalMotorRotation 75

8MaintenanceandInspection 81

DailyInspections 81

PeriodicInspections 81

MainCircuitMeasurements 84

InsulationTest 85

ReplacementParts 85

9WarrantyPartsandService 91

InWarrantyFailureChecklist 92

10ReplacementParts 101

11Specifications 111

StandardSpecifications 111

CommonSpecifications 113

OutlineDimensions 115

KeypadMountingHole 1112

12RS485ModbusRTUSerialCommunications121

TransmissionSpecification 121

Connection 121

SerialInterfaceConfiguration 121

ModbusRTUFunctions 121

DriveFunctionCodeAccess 122

CommandandMonitorDataRegisters 122

DataFormatSpecification 124

CommunicationErrors 128

13Options 131

BuiltinOptions 131

14ElectromagneticCompatibilityEMC 141

General 141

RecommendedInstallationInstructions 141


SafetyInstructions

Readthismanualcarefullybeforeinstallingconnectingwiringoperatingservicingorinspectingthedrive

Familiarizeyourselfwithallsafetyfeaturesbeforeusingthedrive

Inthismanualsafetymessagesareclassifiedasfollows

WARNING

CAUTION

SituationsmoreseriousthanthosecoveredbyCAUTIONwilldependonprevailingcircumstancesAlwaysfollowinstructions

InstructionsonUse

Improperoperationmayresultinseriouspersonalinjuryordeath

Improperoperationmayresultinslighttomediumpersonalinjuryorpropertydamage

WARNING

Thisdriveisdesignedtodrivea3phaseinductionmotorandisnotsuitableforasinglephaseorothertypesofmotors

Thisdrivemaynotbeusedasacomponentofalifesupportsystemorothermedicaldevicedirectlyaffectingthepersonalwelfareoftheuser

ThisdriveismanufacturedunderstrictqualitycontrolstandardsHoweversafetyequipmentmustbeinstalledorthefailureofthisdevicemayresultinpersonalinjurypropertydamageorriskanaccident

InstructionsonInstallation

WARNING

Mountthisdriveonanincombustiblematerialsuchasmetalotherwiseariskoffiremayresult

Donotplacecombustibleorflammablematerialnearthisdriveasfiremayresult

CAUTION

DonotholdorcarrythisdrivebyitscoverDonotdroptheconverterasinjurymayresult

Ensurethatthedriveandheatsinksurfacesarekeptfreeofforeignmatterlintpaperdustsmallchipsofwoodormetalanddustasfireoraccidentmayresult

Donotinstalloroperateadamageddriveoradrivewithmissingpartsaselectricshockorinjurymayoccur

Datasubjecttochangewithoutnotice70702007GEDrives III

iv

InstructionsonWiring

WARNING

ConnectthedrivetopowerviaalineprotectionmoldedcasecircuitbreakerorfuseasfiremayresultAlwaysconnectagroundwireaselectricshockorfiremayresult

Alicensedspecialistmustperformallwiringworkaselectricshockmayresult

Turnoffthepowerbeforewiringaselectricshockmayresult

Wirethedriveaftermechanicalinstallationiscompleteaselectricshockorinjurymayoccur

CAUTION

ConfirmthatthenumberofphasesandratedvoltageofthisproductmatchthoseoftheACpowersupplyotherwiseinjurymayresult

DonotconnecttheACpowersupplytotheoutputterminalsUVandWasinjurymayresult

DonotdirectlyconnectabrakingresistortotheDCterminalsP andN asfiremayresult

Ensurethatthenoisegeneratedbythedrivemotororwiringdoesnotadverselyaffectperipheralsensorsandequipmentasanaccidentmayresult

InstructionsonOperation

WARNING

BesuretoinstallthecoverbeforeturningonthepowerDonotremovethecoverwhilepowertothedriveisturnedonElectricshockmayoccur

DonotoperateswitcheswithwethandsaselectricshockmayresultWhentheretryfunctionisselectedthedrivemayrestartautomaticallyaftertrippingDesignthemachinetoensurepersonalsafetyintheeventofrestartAccidentmayresultWhenthetorquelimitingfunctionisselectedoperatingconditionsmaydifferfrompresetparametersaccelerationdecelerationtimeorspeedInthiscasepersonalsafetymustbeassuredAnaccidentmayresult

TheSTOPkeyisonlyeffectivewhenafunctionsettinghasbeenestablishedInstallanindependentemergencyswitchtodisabletheSTOPkeyonthekeypadpanelwhenanoperationisselectedviatheexternalsignalterminalotherwiseanaccidentmayresult

OperationscanstartupsuddenlyafteranalarmisresetifthereisarunsignalpresentConfirmthattherunsignalinputisnotpresentbeforeresettingthealarmAccidentmayresult

DonottouchdriveterminalswhenenergizedevenifthedrivehasstoppedElectricshockmayresult

CAUTION

DonotstartorstopthedriveusingthemaincircuitpowerFailuremayresult

DonottouchtheheatsinkorbrakingresistorbecausetheybecomeveryhotI3urnsmayresult

SincethedrivecanreachhighspeedoperationeasilycarefullychecktheperformanceofmotorormachinebeforechangingarspeedsettingsInjurymayresult

DonotusethedrivebrakingfunctionformechanicalholdingInjurymayresult

Datasubjecttochagewithoutnotice70702007GEDrives

InstructionsonMaintenanceInspectionandReplacement

WARNINGWaitaminimumoffiveminutes30HPorlessortenminutes40HPormoreafterpowerhasbeenturnedoffopenbeforestartinginspectionAlsoconfirmthatthechargelampisoffandthatDCvoltagebetweenterminalsP andNdoesnotexceed25VElectricalshockmayresult

OnlyauthorizedpersonnelshouldperformmaintenanceinspectionandreplacementoperationsRemoveallmetaljewelrysuchaswatchesandringsUseinsulatedtoolsonlyElectricshockorinjurymayresult

InstructionsonDisposal

CAUTION

TreatasindustrialwastewhendisposingofdriveInjurymayresult

InstructionsforULcULRequirements

CAUTION

HazardofelectricalshockDisconnectincomingpowerbeforeworkingonthiscontrol

Dangerousvoltageexistuntilchargelightisoff

Type1indooruseonly

Tighteningtorqueandwiresizeforfieldwiringterminalaremarkedadjacenttotheterminaloronthewiringdiagram

ThedriveshallbeconnectedwithListedClassJFuseorCircuitBreakerrated600Vasshowninthe

Table23530HPorless

Incaseofusingauxiliarycontrolpowerinputconnectitbyreferringtothebasicconnectiondiagram231

Suitableforuseonacircuitcapableofdeliveringnotmorethan100000rmssymmetricalamperesfor230V460V

Use6075CCUwireonly

AClass2circuitwiredwithClass1wire30HPorlessUseClass1wireonly40HPormore

FieldwiringconnectionmustbemadebyaULListedandCSACertifiedclosedloopterminalconnectorsizedforthewiregaugeinvolvedConnectormustbefixedusingthecrimptoolspecifiedbytheconnectormanufacturer

Solidstatemotoroverloadprotectionisprovidedineachmodel

OtherInstructions

WARNING

NevermodifytheproductElectricshockorinjurymayresult


ConformitytoLowVoltageDirectiveinEurope

GeneralInstructions

vi

CAUTION

Thecontactcapacityofalarmoutputforanyfault30ABCandrelaysignaloutputY5AY5Cis05Aat48VDC03A 250VAC

ThegroundterminalGshouldbeconnectedtogroundUseacrimpterminaltoconnectacabletothemaincircuitterminalordrivegroundterminal

WherearesidualcurrentprotectivedeviceRCDisusedforprotectionincaseofdirectorindirectcontactonlyatypeBdeviceisallowedonthesupplysideofthiselectricalequipmentOtherwiseanotherprotectivemeasureshallbeappliedsuchasseparationoftheelectricalequipmentfromtheenvironmentbydoubleorreinforcedinsulationorisolationoftheelectricalequipmentandsupplysystembythetransformer

UseasinglecabletoconnecttheGdrivegroundterminalDonotusetwoormoredrivegroundterminals

UseonlyamoldedcasecircuitbreakerMCCBormagneticcontactorMCthatconformtoENorIECstandards

OperatethedriveunderovervoltageCategoryIIIconditionsandmaintainPollutionDegree2orbetterasspecifiedinIEC664TomaintainPollutionDegree2orbetterinstallthdriveinacontrolpanelstructurelevelNEMA3orhigherwhichisfreefromwateroilcarbondustetc

FortheinputoutputwiringofthedriveusecablediameterandtypeasspecifiedinAppendixCinEN60204

ToensuresafetyinstallanoptionalACreactorDCreactororexternalbrakingresistorasfollows

1InstallinsideanIP4Xcabinetorbarrierifelectricalpartsareexposed

2InstallinsideanIP2Xcabinetorbarrierifelectricalpartsarenotexposed

Incaseofexternalcoolingsystemcoverthedriverearsideinordernottotouchthemaincapacitorandbrakingresistor

ForclaritysomefiguresinthismanualmayshowthedrivewithcoversandsafetyscreensremovedforexplanationpurposesDonotoperatethedeviceuntilallsuchcoversandscreenshavebeenreplaced

Datasubjecttochargewithoutnotice70702007GEDrives

AF300P11TMModelNumberingSystemDiagram

Description

GEProductCode

AF300DriveFamily

InputVoltage

2 230V5060Hz

4 460V5060Hz

InputPhases

3 3Phase

Horsepower

F50 12Hp010 10Hp

100 100Hp

6K

FactoryInstalledOptions

N None

X KeypadB tobedetermined

P11

EnclosureType

1 NEMA1ULType12 NEMA12ULType124 NEMA4ULType48 IP00withNEMA12heatsink

9 IP00

ProductRevision

A 1stRevision

B 2ndRevision

MinorProductRevision

1 1stMinorRevision

2 2ndMinorRevision


N XNNN X N

AF300P11Dimensions Weights

AF300P11

HP NEMA RatedOutput Overload AF300P11

Rating Enclosure CurrentA 1101min ModelNo

230VAC3phase5060HzInput025 1 15

05 1 3

1 1 5

2 1 8

3 1 11

5 1 17

75 1 22

10 1 29

15 1 42

20 1 55

25 1 67

30 1 78

40 1 115

50 1 145

60 1 180

75 1 215

100 1 283

125 1 346

150 1 415

viii

NEMA117

33

55

88

12

19

24

32

46

61

74

86

127

160

198

237

311

381

457

230VAC3phase5060HzInputNEMA4025 4 15 17 6KP1123F25X4

05 4 3 33 6KP1123F50X4

1 4 5 55 6KP1123001X4

2 4 8 88 6KP1123002X4

3 4 11 12 6KP1123003X4

5 4 17 19 6KP1123005X4

75 4 22 24 6KP1123007X4

10 4 29 32 6KP1123010X4

15 4 42 46 6KP1123015X4

230VAC3phase5060HzInputNEMA1220 12 55 61

25 12 67 74

30 12 78 86

6KP1123F25X1

6KP1123F50X1

6KP1123001X1

6KP1123002X1

6KP1123003X1

6KP1123005X1

6KP1123007X1

6KP1123010X1

6KP1123015X1

6KP1123020X1

6KP1123025X1

6KP1123030X1

6KP1123040X1

6KP1123050X1

6KP1123060X1

6KP1123075X1

6KP1123100X1

6KP1123125X1

6KP1123150X1

Catalog Dimensions WeightNo HxWxDinches lbs

D6600

D6601

D6602

D6603

D6604

D6605

D6606

D6607

D6608

D6609

D6610

D6611

D6612

D6613

D6614

D6615

D6616

D6617

D6618

D6650

D6651

D6652

D6653

D6654

D6655

D6656

D6657

D6658

6KP1123020X2 D6659

6KP1123025X2 D6660

6KP1123030X2 D6661

230VAC3phase5060HzInputOpen40 Open 115 127 6KP1123040X9

50 Open 145 160 6KP1123050X91

60 Open 180 198 6KP1123060X9

75 Open 215 237 6KP1123075X9

100 Open 283 311 6KP1123100X9

125 Open 346 381 6KP1123125X9

150 Open 415 457 6KP1123150X9

IndicatesproductrevisionNoteHpratingisshownfor230Vand460VnominalsystemsWhenapplyingatlowervoltageselectthedrivebyratedcurrentandnotHprating

1024x433x512

1024x433x512

1024x433x571

1024x591x571

1024x591x571

1024x591x571

1024x866x768

1024x866x768

1024x866x768

1575x984x768

1575x984x768

1575x984x768

297x135x100

297x135x100

331x149x106

380x149x106

380x149x106

413x210x112

504x269x142

1024x433x512

1024x433x512

1024x433x571

1024x591x571

1024x591x571

1024x591x571

1024x866x768

1024x866x768

1024x866x768

1575x984x768

1575x984x768

1575x984x768

217x134x100

217x134x100

242x148x106

291x148x106

291x148x106

295x209x112

346x268x142

48

48

55

84

84

84

126

126

126

220

220

231

70

70

86

106

110

172

282

48

48

55

84

84

84

126

126

126

220

220

231

64

64

79

97

101

154

253

DatasubjecttochangEwithoutnotice70702007GEDrives


AF300P11

HP NEMA RatedOutput Overload AF300P11

Rating Enclosure CurrentA 1101min ModelNo

230VAC3phase5060HzInputOpenwithNEMA12Heatsink6KP1123040X8

6KP1123050X8

6KP1123060X8

6KP1123075X8

6KP1123100X8

6KP1123125X8

6KP1123150X8

40 Open 115 127

50 Open 145 160

60 Open 180 198

75 Open 215 237

100 Open 283 311

125 Open 346 381

150 Open 415 457

460VAC3phase5060HzInputNEMA105 1 15 17 6KP1143F50X1 D6649

1 1 25 28 6KP1143001X1 D6619

2 1 37 41 6KP1143002X1 D6620

3 1 55 61 6KP1143003X1 D6621

5 1 9 99 6KP1143005X1 D6622

75 1 125 14 6KP1143007X1 D6623

10 1 165 18 6KP1143010X1 D6624

15 1 23 25 6KP1143015X1 D6625

20 1 30 33 6KP1143020X1 D6626

25 1 37 41 6KP1143025X1 D6627

30 1 44 48 6KP1143030X1 D6628

40 1 60 66 6KP1143040X1 D6630

50 1 75 83 6KP1143050X1 D6631

60 1 91 100 6KP1143060X1 D6632

75 1 112 123 6KP1143075X1 D6633

100 1 150 165 6KP1143100X1 D6634

125 1 176 194 6KP1143125X1 D6635

150 1 210 231 6KP1143150X1 D6636

200 1 253 278 6KP1143200X1 D6637

250 1 304 334 6KP1143250X1 D6638

300 1 377 415 6KP1143300X1 D6639

350 1 415 457 6KP1143350X1 D6640

400 1 485 534 6KP1143400X1 D6641

450 1 520 572 6KP1143450X1 D6642

500 1 650 715 6KP1143500X1 06643

600 1 740 814 6KP1143600X1 D6644

700 1 840 924 6KP1143700X1 D6645

800 1 960 1056 6KP1143800X1 D6646

460VAC3phase5060HzInputNEMA405 4 15 17 6KP1143F50X4 D6699

1 4 25 28 6KP1143001X4 D6669

2 4 37 41 6KP1143002X4 D6670

3 4 55 61 6KP1143003X4 D6671

5 4 9 99 6KP1143005X4 D6672

75 4 125 14 6KP1143007X4 D6673

10 4 165 18 6KP1143010X4 D6674

15 4 23 25 6KP1143015X4 D6675

IndicatesproductrevisionNoteHpratingisshownfor230Vand460VnominalsystemsWhenapplyingatlowervoltageselectthedrivebyratedcurrentandnotHprating


Catalog Dimensions WeightNo HxWxDinches lbs

217x134x100

217x134x100

242x148x106

291x148x106

291x148x106

295x209x112

346x268x142

1024x433x512

1024x433x571

1024x591x571

1024x591x571

1024x591x571

1024x866x768

1024x866x768

1024x866x768

1575x984x768

1575x984x768

1575x984x768

297x135x100

297x135x100

297x149x106346x149x106

346x149x106

380x149x106

380x21Ox124

380x210x124

531x210x142

531x21Ox142

551x269x142

551x269x142

551x269x142

571x268x177

571x268x177

571x346x177

571x346x177

1024x433x512

1024x433x571

1024x591x571

1024x591x571

1024x591x571

1024x866x768

1024x866x768

1024x866x768

64

64

79

97

101

154

253

48

55

84

84

84

134

134

134

220

220

231

70

70

82

95

97

115

174

174

245

245

337

337

337

562

562

804

804

48

55

84

84

84

134

134

134


AF300P11

HP NEMA RatedOutput Overload AF300P11Rating Enclosure CurrentA 1101min ModelNo

460VAC3phase5060HzInputNEMA1220 12 30 3325 12 37 41

30 12 44 48

460VAC3phase5060HzInputOpen40 Open 60 66

50 Open 75 8360 Open 91 10075 Open 112 123100 Open 150 165

125 Open 176 194

150 Open 210 231

200 Open 253 278

250 Open 304 334

300 Open 377 415

350 Open 415 457

400 Open 485 534

450 Open 520 572

500 Open 650 715

600 Open 740 814

700 Open 840 924

800 Open 960 1056

x

6KP1143020X2

6KP1143025X2

6KP1143030X2

6KP1143040X9

6KP1143050X9

6KP1143060X9

6KP1143075X9

6KP1143100X9

6KP1143125X9

6KP1143150X9

6KP1143200X9

6KP1143250X9

6KP1143300X9

6KP1143350X9

6KP1143400X9

6KP1143450X9

6KP1143500X9

6KP1143600X9

6KP1143700X9

6KP1143800X9

460VAC3phase5060HzInputOpenwithNEMA12Heatsink40 Open 60 66 6KP1143040X850 Open 75 83 6KP1143050X860 Open 91 100 6KP1143060X875 Open 112 123 6KP1143075X8100 Open 150 165 6KP1143100X8125 Open 176 194 6KP1143125X8150 Open 210 231 6KP1143150X8200 Open 253 278 6KP1143200X8250 Open 304 334 6KP1143250X8300 Open 377 415 6KP1143300X8350 Open 415 457 6KP1143350X8400 Open 485 534 6KP1143400X8450 Open 520 572 6KP1143450X8

500 Open 650 715 6KP1143500X8

600 Open 740 814 6KP1143600X8

700 Open 840 924 6KP1143700X8

800 Open 960 1056 6KP1143800X8

IndicatesproductrevisionNoteHpratingisshownfor230Vid460VnominalsystemsWhenapplyingatlowervoltageselectthedrivebyratedcurrentandnotHprating

Catalog Dimensions WeightNo HxWx111inches Ibs

D6676 1575x984x768D6677 1575x984x768

D6678 1575x984x768

220

220

231

217x134x100 64

217x134x100 64

217x148x106 75

266x148x106 86

266x148x106 88

291x148x106 106

291x209x124 154

291x209x124 154

394x209x142 220

394x209x142 220

394x268x142 308

394x268x142 308

394x268x142 308

551x268x177 551

551x268x177 551

551x356x177 793

551x356x177 793

217x134x100 64

217x134x100 64

217x148x106 75

266x148x106 86

266x148x106 88

291x148x106 106

291x209x124 154

291x209x124 154

394x209x142 220

394x209x142 220

394x268x142 308

394x268x142 308

394x268is142 308

551x268x177 551

551x268x177 551

551x356x177 793

551x356x177 793

Datasubjecttochangewithoutnotice707C2007GEDrives

1BeforeUsingThisProduct

11ReceivingInstructionsUnpackandchecktheproductasexplainedbelow

IfyouhaveanyquestionsabouttheproductcontactGEDrivesoryourlocalGEDrivesdistributor1 Checktheratingsnameplatetoconfirmthatthe

deliveredproductistheonethatwasordered

SERNo991 00012M0001

12Appearance

KeypadPanel

Mountingscrewsofsurfacecover

Surfacecover

30HPorTess


Intermediatecover

Ratingsnameplate

AF309 P1iF 09P11

11

ModelNoSerialNo

Input

Volts

AmpsFreqHzPhases

NEMAEnclosureTypeInstructionBook

RatingsNameplate

Productionlotserialnumber

ProductionweekFiscalweek01to53

ProductionyearLasttwodigitsofyear99 1999

2 Checkfordamagedandormissingpartsupondelivery3 Inadditiontothedriveunitandthismanualthepackagecontainsrubberbushingsforproductswith30Hporless

andaterminatingresistor12W120ohmTheterminatingresistorsforproductswith30HporlessarepackagedseparatelyTheterminatingresistorsforproductswith40HPormoreareinstalledinternaltothedriveunitToconnecttheinternalterminatingresistorplacehardwarejumperJ2totheONpositionThisterminatingresistorisrequiredforRS485RTUcommunication

4 Ondrivesrated100HpandlargeraseparatelymournedDCLinkReactorisprovidedThereactorshouldbecheckedforproperratingbeforeinstallation

Mountingscrewsofsurfacecover

Totalof6screws

KeypadPanel

40HPormore SurfaceCover

COUSLISTED

OutputHP

Volts

FreqRangeHzAmpsOverload

CE

GEDrivesMadeinMexico

LiftingHoles

4holestotal

RatingsNameplate

13HandlingtheProduct

1RemovingtheCover

Fordrives30HPorlessloosenthecovermountingscrewsthenremovethecoverbypullingfromthetopseeFigure131

Fig131RemovingtheCoverfordrivesof30HPorless

Fordrives40HPormorefirstremovethesixcovermountingscrewsthenremovethecover

Mountingscrewsofservicecover6positionstotal

2RemovingtheKeypadPane

Afterremovingthecoverasexplainedin1loosenthekeypadpanelmountingscrewsandremoveasshowninFigure133fordrives30HPorTess

Fig132RemovingtheCoverfordrivesof40HPormore

Fig133RemovingtheKeypadPanelfordrivesof30HPorless

Fordrives40HPormoreloosenthekeypadpanelmountingscrewsandremoveusingthefingerholdsonthekeypadpanelcase

Keypadpanelca

Fig134RemovingtheKeypadPanelfordrives40HPormore

12

MountingscrewsofKeypadpane

izic313

MI

aINN

i

a


14Carrying

CarrytheproductbythemainunitDonotcarrytheproductbyitscoverorpartsotherthanthemainunitUseacrane or

hoisttocarryaproductequippedwithhangingholes

15Storage

TemporaryStorage

TemporarystorageofthisproductmustmeettheconditionslistedinTable151Table151StorageEnvironment

Item

AmbientTemperature

StorageTemperature

RelativeHumidity

Atmosphere

Note1ThestoragetemperatureappliesonlytoshortperiodsoftimesuchasduringtransportRefertocommentsonextendedstorageguidelines

Note2Sincealargechangeintemperaturewithinthishumidityrangemayresultincondensationorfreezingdonotstorewheresuchtemperaturechangesmayoccur

1 Donotplacethisproductdirectlyonthefloor2 Tostoretheproductinanextremeenvironmentpackinvinylsheetingetc3 Iftheproductisstoredinahighhumidityenvironmentinsertadryingagentegsilicagelandpacktheproductin

vinylsheeting

LongtermStorage

Iftheproductistobestoredforanextendedperiodoftimeafterpurchasethemethodofstoragedependsprimarilyonthestoragelocation

Thegenerallongtermstoragemethodisasfollows1 Theaboveconditionsfortemporarystoragemustbesatisfiedlfthestorageperiodexceedsthreemonthstheupper

limitofambienttemperaturemustbereducedto30C86Ftopreventthedeteriorationoftheelectrolyticcapacitors

2 Packtheproductthoroughlytoeliminateexposuretomoistureandincludeadryingagenttoensurearelativehumidityofabout70orless

3 DonotleavetheproductmountedinacontrolpanelandexposedtotheelementslikemoistureordustparticularlyonaconstructionsiteInthiscaseremovetheproductandstoreinasuitableenvironment

4 ElectrolyticcapacitorswilldeteriorateifnotprovidedwithpowerforanextendedperiodoftimeDonotstoreelectrolyticcapacitorsforoneyearorlongerwithoutprovidingpower


Specifications10to50C Condensationorfreezingasaresultofsuddentemperature14to122Fchangesmustnotoccur

25to65C4to149F

15to95ThestandardproductmustnotbeexposedtodustdirectsunlightcorrosivegasflammablegasoilmistvaporwaterdropsorvibrationThesaltcontentintheatmosphereshouldbeminimized

13

16AF300P11DriveRatingsEfficiencyandWattsLoss

RatedOutput RatedOutput Efficiencyat2KHz Efficiencyat WattsLossat WattLossat

HPRating CurrentA PowerKVA 15KHz 2KHzW 15KHzW InternalDBW

230VAC

025 15 059 920 905 25 30 NA

05 3 11 935 917 35 45 NA

1 5 19 949 940 50 60 NA

2 8 31 957 941 80 110 NA

3 11 43 959 949 110 140 NA

5 17 67 962 954 170 210 NA

75 22 87 962 952 210 280 NA

10 29 11 965 953 290 370 NA

15 42 16 964 952 410 550 NA

20 55 21 969 959 500 670 NA

25 67 26 968 958 630 840 NA

30 78 31 965 955 770 1030 NA

1 2KHz I 10KHz I 2KHzW I 10KHzW I

40 115 45 972 968 950 1100 NA

50 145 57 970 967 1250 1400 NA

60 180 71 971 966 1500 1750 NA

75 215 85 973 966 1700 1950 NA

100 283 112 974 970 2200 2500 NA

I 2KHz 1 6KHz 1 2KHzW I 6KHzW2800 NA125 346 137 974

I 973 320000 I 3350 NA150 415 165 974

460VAC05 15 11 935 893 35 60 NA

1 25 19 954 917 45 85 NA

2 37 29 967 941 60 110 NA

3 55 43 970 945 80 150 NA

5 9 71 971 950 130 230 NA

75 125 99 973 953 160 290 NA

10 165 131 973 954 210 370 NA

15 23 183 976 959 300 520 NA

20 30 239 979 965 360 610 NA

25 37 294 978 964 460 770 NA

30 44 35 978 964 530 870 NA

2KHz 10KHz I 2KHzW 10KHzW I

40 60 47 978 969 750 1050 NA

50 75 59 977 969 950 1300 NA

60 91 72 978 970 1100 1550 NA

75 112 89 978 970 1350 1900 NA

100 150 119 978 971 1800 2450 NA

2KHz 6KHz I 2KHzW 6KHzW I

125 176 140 981 978 1850 2200 NA

150 210 167 980 978 2400 2750 NA

200 253 202 980 977 2900 3350 NA

250 304 242 981 978 3250 3800 NA

300 377 300 981 978 4250 4900 NA

350 415 330 982 979 4350 5100 NA

400 485 386 981 978 5100 5900 NA

450 520 414 981 978 5700 6650 NA

500 650 518 982 979 6900 8050 NA

600 740 590 981 978 8050 9350 NA

700 840 669 982 979 8900 10400 NA

800 960 765 981 978 10300 12100 NA

14 Datasubjecttochangewithoutnotice7072007GEDrives

2InstallationEnvironmentandConnection

21OperatingEnvironment

InstallthisproductinalocationthatmeetstheconditionslistedinTable211

Table211OperatingEnvironment

Item 1SpecificationsLocation 1IndoorsAmbient 10to50C14to122FforproductsofTemperature 30HPorlesstheventilatingcoversmustbe

removedifambienttemperatureexceeds40C104FNEMAType4 12Unit10to

40C14to104FRelative 5to95NocondensationHumidity

Atmosphere TheproductmustnotbeexposedtodustdirectsunlightcorrosivegasoilmistvapororwaterTheremustbeaminimumsaltcontentin

theatmosphereDonotstorewherecondensationmayoccurasaresultofsuddenchangesintemperature

Altitude 1000m3300feetorlowerForaltitudeabove1000m3300feetseeTable212

Vibration 3mmpeakfrom2to9Hz98ms2from9to20Hz2ms2from2055Hz1ms2from55to200Hzs

22InstallationMethod

1 SecurelyfastentheproductinanuprightpositiononasolidstructurewiththetagAF300P11facingthefrontDonotturntheproductupsidedownorinstallinahorizontalpositionFig221

2 SinceheatisgeneratedduringdriveoperationthespacesshowninFig221arerequiredtoensuresufficientcoolingDonotinstalltheproductbeneathadevicesensitivetoheatasheatradiatesupward

3 Theheatsinkmayreachatemperatureof90C194FduringdriveoperationEnsurethatthematerialsurroundingtheproductcanwithstandthistemperature

WARNING

Installthisproductonnonflammablematerialsuchasmetal

4 WheninstallingthisproductinacontrolpanelconsiderventilationtopreventthedrivesambienttemperaturefromexceedingthespecifiedvalueDonotinstalltheproductinanareafromwhichheatcannotbesufficientlyreleased

5 Iftwoormoredrivesmustbeinstalledinthesame

deviceorcontrolpanelarrangetheunitshorizontallytominimizetheeffectofheatIftwoormoredrives

mustbeinstalledverticallyplaceaninsulatedplatebetweenthedrivestominimizetheeffectofheat

6 WhenshippedfromthefactorydrivesprovideinternalcoolinginsidethepanelAdriveof30HPorlesscanbeconvertedtoexternalcoolingsimplybyaddinganoptionalmountingadapter

Datasubjecttochangewithoutnotice707a2007GEDrives 21

Table212Outputcurrentreductionratebasedonaltitude

Left

x

G

CAUTION

EnsurethatthedriveandheatsinksurfacesarekeptfreeofforeignmattersuchaslintpaperdustsmallchipsofwoodormetalanddustFireoraccidentmayresult

Altitude

3300feet

1000morlower33004950feet

10001500m49506600feet

15002000m66008250feet

20002500m82509900feet

25003000m

Top4100mm

AF300P11Drive

Bottom4100mm

InternalHeat

Dissipation30

Internalfan

Rightx

ExternalHeat

Dissipation70

Coolingfan

Internal

airsupply External

airsupply

Fig222ThroughPanelMount

Fig22130HPorlessGapXcanbe0sidebysideinstallation40HPormoreGapX 2050mm

Heatsink

Outputcurrentreductionrate

1

097

095

091

088

Adriveof40HPormorecanbeconvertedtoexternal

coolingsimplybymovingtheupperandlowermountingbracketsasshowninFig223RemovetheM6bracketscrewsmovethebracketsthensecurethebracketsusingtheM5casemountingscrewsThebracketscrewsarenolongerrequiredafterchangingthebracketmountingposition

BracketScrewsM6

CasemountingscrewsM510screwstotal

Fig223

Mounting

Mountingbracket

Inanexternalcoolingsystemaheatsinkradiatingabout70oftotaldriveheattotallosscanbeplacedoutsidethedeviceorcontrolpanelasshowninFig222

7Fordrivesof30HPorlessremovetheventilatingcoversifambienttemperatureexceeds40C104F

1RemovingtheVentilatingCoversOneventilatingcoverismountedontopofthedriveandtwoorthreearemountedatthebottomRemovethe

maincoverandthenremoveventilatingcoversbypoppingoutthecoverinsertsasshowninFig224

Fig224Removingtheventilatingcover

22

InstallationofOpenTypewithNEMA12HeatsinkDrive40Hpandabove

Panel

Fig225

a

e

Adhesive

urfaceside

Gasket

Nut

Silicon

glue

SpringwasherPanel

Fig226

1 Removeadhesiveprotectionstripfromgasketandthenmountgaskettopanelenclosurecarefullyaligningcutoutandmountingholes

2 InstallthedriveunitandtightenthemountingboltandnutTighteningtorque119IbsinchM8425IbsinchM12 Mountinghardwaretobesuppliedbycustomerrefertofigure225

3 AfterpropertorquehasbeenappliedtoallmountinghardwaresealtheoutsideendofthehardwarewithsiliconglueSilicongluetobesuppliedbythecustomerRefertoFig226

Datasubjecttochangawithoutnotice7072007GEDrives

23Connection

Removethemaincoverbeforeconnectingtheterminalblocksasfollows

231BasicConnection

1 AlwaysconnectpowertotheLiRL2SandL3TmaincircuitpowerterminalsonthedriveConnectingpowertoanotherterminalwilldamagethedriveCheckthattheinputvoltageiswithinthemaximumallowablevoltagemarkedonthenameplateetc

2 Alwayswirethegroundterminaltogroundtopreventproblemssuchasfireorelectricshockandtominimizenoise3 Useareliablecrimpterminalforconnectionbetweenapowerterminalandapowerwire4 Afterterminatingthewiringconnectionconfirmthefollowing

aConfirmthattheconnectioniscorrect

bConfirmthatallnecessaryconnectionshavebeenmadecConfirmthatthereisnoshortcircuitorgroundfaultbetweentheterminalsandwire

5 ConnectionmodificationafterpoweronThesmoothingcapacitorinthedirectcurrentportionofthemaincircuitcannotbedischargedimmediatelyafterthepoweristurnedoffToinsuresafetyuseamultimetertocheckthatthedirectcurrentDCvoltageisloweredtothesafetyrange25VDCorlessafterthechargelampgoesoffAlsoconfirmthatthevoltageiszerobeforeshortcircuitingTheresidualvoltageelectricchargemaycausesparks

WARNING

AlwaysconnectagroundwireElectricshockorfiremayresultEnsurethatatrainedspecialistperformsallwiringConfirmthatthepoweristumedoffopenbeforebeginninganywiringoperationsElectricalshockmayresult

Datasubjecttochangewithoutnotice70702007GEDrives 23

231BasicConnectionDiagramSinkLogic

Powersupply

3phase200to230V

50I80H2

Or

3phase400to480V

50J60Hz

Digitalinput

Moldedcasecircuitbreaker

MCCB

or bMaddrpf1kit

Earthleakagecircuitbreaker

ELCBP71

Mengfrequencymeter

0to001rFM2l

AyoontrdPow00 C

Potentiometer2

V0gvaOrotwDC

1

I

Digitalfrequency180K1meter

PulsecounterC

DCREACTOR

DCR2C4

0

rl

fro

G

Grounding

sR

12

nsfMCtroaeo0plpnYoImfovoCe0to5vOCtoinMnY

Analog112111xtdeltheinputSecondvotepener1g Oto10V ov

Oto5V

CurareInput aai

4to200AOC

1210totuvDC

24DC

CD

20HpandaboveEXTERNALBRAKINGRESISTOR25

2iCM

THR8BRAKINGUNITC26

PTC

I

DX SD

24

G

iGrounding

0030030C

y5O

52

WMweanusmrswathcAye

y

m

4Iti 2

9 0

Alarmrelayoutput

Relayoutput

Transistor

output

Upto15Hp

4

blendblablgresiftpe

NoteThecontrolcircuitcommonterminals11CMandCMYareisolated

1Useadrivewithratedvoltagematchingthepowersupplyvoltage2Useasrequired3Usethisperipheraldevicewhennecessary4RemovethejumperwirebetweenP1andP beforeconnectingaDCREACTOR5Besuretousethebrakingunitoptionwhenconnectingtheextemalbrakingresistoroption6ConnectthebrakingunittoPansN Theauxiliaryterminals1and2havepolarity

Connectthemasshowninthefigureabove7Thedrivecanbeoperatedwithoutconnectingtheauxiliarycontrolpowersupply8TerminalX1toX9canbesetto9THRBrakingunitthermaltripinput9IfusingV2orC1asareferencesignaltheymustbeusedexclusively10Itispossibletoinputvoltagesignals0to10VDCor0to5VDCtoterminals1211insteadofthepotentiometer

BasicConnectionDiagramtoPLCSinkLogic

Powersupplyr1

3phase200to230V

5060Hz

or

3phase400to480V

5060Hz

Moldedcasecircuitbreaker

MCCB

or


ELCBC3

Potentiometer

VoltageInputr0to410VDC

Auxiliarycontrolpowersupply7

Itispassibletoinputvosignals0to410VDCor0to5VDctotemhnals

Analog121111insteadofthepotentiometerinputSecondvoltageInput9 0to 10V o

0to 5V

DCREACTOR

DCR24

RO

GroundingriG

Controlcircuit1

1131

I 12

111

INOVDt7

Currentinput4to20mADC

Analogfrequencymeter0t0OOHz

FM2

Digitalfrequencymeter

Pulsecounter


1

f

Lj R5485j

20Hpandabove

EXTERNALBRAKINGRESISTOR25

PTC

I

DX

25

SD

G

30A

3030B30C

Y5C

1vsw

Dualdirection

transistorswitchCMY

Yb

Y3

Y2

Y1

CM

11Grounding

Alarmrelayoutput

Relayoutput

Transistor

output

Upto15Hp

2

DCreactor

OCR

Seepage24fornotes

BasicConnectionDiagramSourceLogicTypicallyusedinEurope

Powerguppy

3phase200to230V5013012

Or

400toV50OOHz

Moldedwe

circuitbreakerMCCBor


ELCBs RFIFilter

L2

L3

PE

L1 L1

L3

PaWecmMSC2

Arabnoquorey

DDOWnIFM2

Digitalinput


Pulsecounter

AindltyconbolrL

poweoppy7l

Grounding

VampDC

re ao mntilAnalogl12141111MadontoInputswardwhoaInputI

90to 10VIa1

0to 5VlCrawlWagI11

20aADCIl

CCREACTOR

DCR

6

MHz1

R0

TO

G

lControldramI

I71it2

IN

i

fP2y

EXTERNALBRAKINGRESISTOR25

THRXe

20Hpandabove Upto15Hp

i

0x

R5405

OA

ia P24

IBRAKINGUNIT26

PTO

26

l

G 7Greunding

30A

D00

Alarmrelayoutput

Raleyoutput

Transistor

output

ENCLOSJRE

24DCready

nOCRExternalInkingresistorDB

2

p LI

01Pj G

Pfd

Motor

AmwurIdor

sceenerruble

G

tHR

P24

NoteThecontrolcircuitcommonterminals11CMandCMYareisolated

1Useadrivewithratedvoltagematchingthepowersupplyvoltage2Useasrequired3Usethisperipheraldevicewhennecessary4RemovethejumperwirebetweenP1andP beforeconnectingaDCREACTOR5Besuretousethebrakingunitoptionwhenconnectingtheextemalbrakingresistoroption6ConnectthebrakingunittoPansN Theauxiliaryterminals1and2havepolarity

Connectthemasshowninthefigureabove7Thedrivecanbeoperatedwithoutconnectingtheauxiliarycontrolpowersupply8TerminalX1toX9canbesetto9THRBrakingunitthermaltripinput9IfusingV2orC1asareferencesignaltheymustbeusedexclusively10Itispossibletoinputvoltagesignals0to10VDCor0to5VDCtoterminals1211insteadofthepotentiometer

BasicConnectionDiagramtoPLCSourcelogicTypicallyusedinEurope

owersupply

el3phase200to230V5060Hz

Or

3phase

400to480V50601z

Moldedcase

circuitbreakerMCCBor


ELCB3 RFIFilter

L1

1L2 L2

9L3

rPE

L3

Potentiometer2

VwyWPWOlatOV0CDC

Auxiliarynontrtpowersupply

Grounding

to0100DCnob004wAUyAnalog112H11insteadcrowinputsecondsoilageinputg0to 10VIc

Dto 5V111CurranWAXIl

4to20mADCIAnalogfrequencytr

oloeat IFMco

PLC


Pulsecounter2

Datasubjecttochangewithoutnotice707m2007GEDrives

DCREACTOR4XSCC

RO

T

ontrolcrew1 10VDoi

RS485

24V

P24 iPLC

Z24VDC

IREVHCM

A fox 0x SD

20Hpandabove

EXTERNALBRAKINGRESISTOR2C5

THRXR

Go G Grounting

PTC

1

27

P24

BRAKINGUNITC248

ao3013SSC

PalaredlnParoleeswelchCan

034

032

03

Alarmrelayoutput

Relayoutput

en Transistor

output

ENCLOSURE

DCreactor

OCR

P1

Upto15Hp

Motor

Armouredor G

screenedcable

Seepage26fornotes

232ConnectingtheMainCircuitandGroundTerminals

Table231Functionsofmaincircuitterminalsandgroundtermnals

Symbol ITerminalName

L1RL2SL3TIMaincircuitpowerterminalsUVW IInverteroutputterminalsROTO Inputterminalsforauxiliarycontrolpower

G

1MaincircuitpowerterminalsL1RL2SL3T1 Connecttheseterminalstothepowersupplyviaamoldedcasecircuitbreakerorgroundleakagecircuitbreakerfor

circuitprotectionPhasesequencematchingisunnecessary2 Toinsuresafetyamagneticcontactorshouldbeusedtodisconnectthedrivefromthepowersupplywhenthedrive

protectivefunctionactivates3 UsecontrolcircuitterminalFWDREVortheRUNSTOPkeyonthekeypadpaneltostartorstopthedriveThemain

circuitpowershouldbeusedtostartorstopthedriveonlyifabsolutelynecessaryandthenshouldnotbeusedmorethanonceeveryhour

4 Ifyouneedtoconnecttheseterminalstoasinglephasepowersupplypleasecontactthefactory

2DriveoutputterminalsUVW1 Connecttheseterminalstoa3phasemotorinthecorrectphasesequenceIfthedirectionofmotorrotationis

incorrectexchangeanytwooftheUVandWphases2 Donotconnectapowerfactorcorrectioncapacitororsurgeabsorbertothedriveoutput3 Ifthecablefromthedrivetothemotorisverylongahighfrequencycurrentmaybegeneratedbystraycapacitance

betweenthecablesandresultinanovercurrenttripofthedriveanincreaseinleakagecurrentorareductionincurrentindicationprecision

WhenamotorisdrivenbyaPWMtypedrivethemotorterminalsmaybesubjecttosurgevoltagegeneratedbydriveelementswitchingIfthemotorcablewith460VseriesmotorsinparticularisparticularlylongsurgevoltagewilldeterioratemotorinsulationTopreventthisusethefollowingguidelines

Drives75HPandlargerMotorInsulationLevel 11000V 11300V 11600V460VACInputVoltage 166ft20m 1328ft100m 11312ft400m230VACInputVoltage 11312ft400m 11312ft400m 11312ft400m

Drives5HPandsmaller

MotorInsulationLevel I1000V 11300V 11600V460VACInputVoltage 166ft20m 1165ft50m 1165ft50m230VACInputVoltage 1328ft100m 1328ft100m 1328ft100m

Forthiscasethecablelengthisdeterminedbysecondaryeffectsandnotvoltagespiking

NoteWhenamotorprotectivethermalOILrelayisinsertedbetweenthedriveandthemotorthethermal0Lrelaymaymalfunctionparticularlyinthe460Vseriesevenwhenthecablelengthis165feet50morlessTocorrectinsertafilterorreducethecarrierfrequencyUsefunctioncodeF26Motorsound

DCreactorterminals

Terminalsforexternalbrakingresistor

TerminalsforDClinkcircuit

Groundterminal

28

Description

Connectsa3phasepowersupplyConnectsa3phasemotor

ConnectsabackupACpowersupplytothecontrolcircuitnotsupportedfordIvesof1Hporless

ConnectstheoptionalpowercorrectingDCreactor

Connectstheoptionalexternalbrakingresistorfordrivesof15Hporless

SuppliesDClinkcircuitvolt3getotheexternalbrakingunitoptionorpowerregenerationunitoption

IConnectsthedrivechassiscasetoground


3InputterminalsforauxiliarycontrolpowerROandTO

ThedriveoperatesevenifpowerisnotprovidedtotheseterminalsIfaprotectivecircuitoperatesandthemagneticcontactoronthedrivespowerisopenedofftheinvertercontrolcircuitpowerthealarmoutput30ABandCandthekeypadpaneldisplaygoesoffTopreventthisthemaincircuitACpowermustalsobesuppliedasauxiliarycontrolpowertotheauxiliarycontrolpowerinputterminalsROandTO1 ToensureeffectivenoisereductionwhenusingaradionoisefiltertheoutputpowerfromthefiltermustgototheauxiliarycontrolpowerinputterminalsIftheseterminalsareconnectedtotheinputsideofthefilterthenoisereductioneffectdeteriorates

4DCreactorterminalsP1andP

1 BeforeconnectingapowerfactorcorrectingDCreactoroptionaltotheseterminalsremovethefactoryinstalledjumper

2 IfaDCreactorisnotuseddonotremovethejumperNoteFordrivesof100HpormoretheDCreactorisprovidedasaseparatestandardcomponentandshouldalwaysbeconnectedtotheterminalsDCreactorisprovidedasopentypeenclosuretobeprovidedbyother

CAUTION

ADCreactordoesnotcomewithdrivesratedless

than100HphoweveruseaDCreactororACreactorunderthefollowingconditionsotherwisethedrivemaybedamagedormalfunction

1 Usedwhenthecapacityofthepowersupplytransformerexceeds500kVAandexceedstherated

capacityofthedrivetenfold2 Usedwhenathyristerconverterisconnectedasa

commonloadonthesametransformer

3 UsedtopreventadriveOVtripfromoccuringwhenthepowerfactorcapacitorinthepowerlineisswitchedonandoff

4 Usedwhenthevoltageimbalanceexceds3

Imbalancerate MaxvoltageVMinvoltageVbetweenphase x100

3phaseaveragevoltageV

5TerminalsforexternalbrakingreP and

DB15HporTess

TheP11drive15HporlessdoesnotcontainabrakingresistorToimprovebrakingperformanceanexternalbrakingresistormustbeinstalled

1 ConnectterminalsP andDBontheexternal

brakingresistortoterminalsP andDBonthedrive

2 Thewiringlengthtwistedpaircablesetcshouldnotexceed165feet5m


MCCB

Power

supply

Fig232Connectiontheauxiliarycontrolpowerinputterminals

6TerminalsforDClinkcircuitP andN

TheP11driveof20HpormoredoesnotcontainadrivecircuitforthebrakingresistorToimprovebrakingperformanceanexternalbrakingunitoptionandanexternalbrakingresistoroptionmustbeinstalled

1 ConnectterminalsPandNonthebrakingunittoterminalsPandNonthedriveThewiringlengthtwistedpaircablesetcshouldnotexceed165feet5m

2 ConnectterminalsPandDBonthebrakingresistortoterminalsP andDBonthebrakingunitThewiringlengthtwistedpaircablesetcshouldnotexceed33feet1OmIfterminalsP andNonthedrivearenotusedleavetheterminalsopenIfP isconnectedtoN orthebrakingresistorisconnecteddirectlytheresistorwillburnup

3 Auxiliarycontacts1and2ofthebrakingunithavepolarity

4 RefertoDBunitinstructionbookforparalleledresistors

NoteBrakingunitsandresistorsareratedondegreeofbrakingdurationandsystemfrequencyofbrakingcycleVerifyunitsmeetapplicationrequirements

Fig233

DCreactor

DCR

Noise

filterMagneticcontactor

LI

DCR

P1 P

IrDCDC

DRIVE

P1 P

ExternalbrakingresistorDB

0

laP1 p JDBN

Fig234Connection15Hporless

sCM

THR

DCreactor

DCR

FrequencyHz

50

60

ExternalbrakingresistorDB

CM

DB

P1 P N

THR

BrakingunitBU

Fig235Connection20Hpormore100Hpormoreparallelresistors200Hpormoreparallelbrakingunits

7Groundterminal

ThegroundingconnectorshouldbesizedinaccordancewiththeNECorCanadianElectricalCodeTheconnec

tionshouldbemadebyaULlistedorCSAcertifiedclosedloopterminalconnectorsizedforthewiregaugeinvolvedTheconnectoristobefixedusingthecrimptoolspecifiedbytheconnectormanufacturer

8AuxiliarypowerswitchingconnectorCNUXfordrivesof40Hpormore

Whenadriveof40HpormorerequiresmaincircuitpowervoltageaslistedbelowdisconnecttheauxiliarypowerswitchingconnectorCNUXfromU1andconnecttoU2FortheswitchingmethodseeFig236

Table233MainVoltageRequiringAuxiliaryPowerSwitchingConnector

PowerVoltageRangeVAC380398

380430

CAUTION

CheckthatthenumberofphasesandratedvoltagematchthoseoftheACpowersupplyDonotconnecttheACpowersupplytotheoutputterminalsUVWInjurymayresultDonotdirectlyconnectabrakingresistortotheDCterminalsPandN Firemayresult

TheswitchingconnectorsaremountedonthepowerPCBabovethecontrolPCBasshownontheright

NoteToremoveaconnectorunlocktheconnectorusingthelockingmechanismandpullToinstallfirmlypushtheconnectoruntilitclicksintoplace

CNUX

210

EnlargedviewofpartA

EIU1I

00

IROT011RL3T1

1 0 0l 000

10 0

3DviewofpartA

FactoryShipmentStatusConnectorCNUXU1

WhenshippedfromthefactoryCNUXisconnectedtotheU1side

I

riIQiex

IOR AuxiliarypowerswitchingonnectorCNUX

1

II

e

o

Auxiilarycontrolpoweinputterminal

00

1714


233ConnectingtheControlTerminalsTable233liststhefunctionsofthecontrolcircuitterminalsAcontrolcircuitterminalshouldbeconnectedaccordingtoitsfunctionsetting

Table233

Terminal

Classification Symbol TerminalName Function

Analoginput 13 Potentiometerpowersupply Usedfor10VDCpowersupplyforfrequencysettingPOTresistanceof1to5kOhms

12 Voltageinput 1Frequencyissetaccordingtotheanaloginputvoltagesuppliedfromanexternalcircuit

0to10VDC0to100

Reversibleoperationusingpositiveandnegativesignals0to 10VDC0to100

Reverseoperation10toOVDC0to1002InputfeedbacksignalforPIDcontrolisinput3Theanaloginputvaluefromtheexternalcircuitisusedfortorquecontrol

Inputresistance22kOhms

V2 Voltageinputsuppliedfromanexternalcircuit

C1 Currentinput 1Frequencyissetaccordingtotheanaloginputcurrentsuppliedfromanexternalcircuit

4to20mADC0to100

Reverseoperation20to4mADC0to1002ThefeedbacksignalforPIDcontrolisinput3PTCthermistorinput

11

Datasubjecttochangewithoutnotice7072007GEDrives211

Frequencyissetaccordingtotheanaloginputvoltage

0to10VDC0to100

Reverseoperation10toOVDC0to100UseonlyoneterminalV2orC1ExclusivelyInputresistance22kOhms

13r

V2

110

PTCOFF

I1kS2

11kS2

0

UseonlyoneterminalV2orC1ExclusivelyInputresistance250OhmsPTCswitchisoffwhenPTCfunctionisnotused

Analoginputcommon Commonterminalforanaloginputsignals

Digitalinput FWD

REV

X1

X2

X3

X4

X5

X6

X7

X8

X9

P24

PLC

CM

Analogoutput FMA

11commonterminal

ForwardoperationStopcommand

Reverseoperation

Stopcommand

Digitalinputt

1Digitalinput21Digitalinput31Digitalinput41Digitalinput51Digitalinput6

Digitalinput7Digitalinput8

Digitalinput9

ControlUnitpowerSupply

PLCsignalpower

Digitalinputcommon

Analogmonitor

Pulseoutput FMP FrequencymonitorCMcommon pulsewaveformoutputterminal

212

UsedforforwardoperationwhenFWDCMisonordecelerationandstopwhenFWDCMisopened

UsedforreverseoperationwhenRECMisonordecelerationandstopwhenREVCMisopened

ThecoasttostopcommandexternalalarmalarmresetmultistepfrequencyselectionandotherfunctionsfromanexternalcircuitcanbeassignedtoterminalsX1toX9FordetailsseeSettingtheTerminalFunctionsE01toE09inSection52FunctionExplanationSpecificationsofdigitalinputcircuit

Item

Operatingvoltage

Maximumloadcurrent

Leakagecurrent

PLCC8BkQ

FWDREVCX1X9

CMg

ON

OFF

ON

OFF

ovl

min

OV

22V

24VDCpowersupplyforcontrolinputMaximumoutputcurrent100mA

UsedtoconnectPLCpowersupplyforoutputsignalsratednominalvoltage24VDC22to27VDCrangeatsinklogicoperation

CommonterminalfordigitalinputsignalsandP24

OutputsmonitorsignalusinganalogDCvoltage0to10VDCThesignalindicatesoneofthefollowing

OutputfrequencybeforeslipcompensationLoadfactor

OutputfrequencyafterslipcompensationPowerconsumptionOutputcurrentPIDfeedbackvalue

OutputvoltagePGfeedbackvalue

OutputtorqueDClinkcircuitvoltageConnectableimpedancemin5kohms

OutputsamonitorsignalusingthepulsewaveformThissignalhasthesamefunctionastheFMAsignal

typ max

12V24V 127V32mAj45mA

105mA


Transistor Y1 Transistoroutput1

Y2 Transistoroutput2Y3 iransistoroutputt

Y4 Transistoroutput4

ArunningsignalfrequencyequivalencesignaloverloadearlywarningoutputsignalandothersignalsfromthedriveareoutputastransistoroutputtoarbitraryportsFordetailsseeSettingtheTerminalFunctionsE20toE23inSection52FunctionExplanation

Specificationsoftransistoroutputcircuit

Item 1 mintyp1 max

Operatingvoltage I ON 1V 12VI OFF 124V127V

Maximumbadcurrent ON 50mA

Leakagecurrent I OFF 01mA

CME Transistoroutputcommon CommonterminalfortransistoroutputsignalsThisterminalisinsulatedfromterminalsCMand11

Relayoutput30A30B30C Alarmoutputsforanyfault Ifthedriveisstoppedbyanalarmprotectivefunctionthealarmsignalisoutputfromtherelaycontactoutputterminal1SPDTContactrating250VAC03Acos00348VDC05AforCEMarking

Anexcitationmodeexcitationatalarmoccurrenceoratnormaloperationcanbeselected

Y5AY5C Multipurposesignal ThesesignalscanbeoutputsimilartotheY1toY4signalsaboveThecontactratingisthesameasthatofthealarmoutputabove

Communic DXDX RTUcommunication InputoutputsignalterminalsforRTUcommunicationinputoutputation Upto31inverterscanbeconnectedusingthedaisychainmethod

SD Communicationcable TerminalforconnectingthecableshieldTheterminaliselectricallyshieldconnectionterminal floating

1Analoginputterminals1312C1and111 Theseterminalsreceivelowlevelanalogsignalsthat

maybeaffectedbyexternalnoiseThecablesmustbeasshortaspossible20metersorlessmustbeshieldedandtheshieldsmustbegroundedIfthecablesareaffectedbyexternalinductionnoisetheshieldingeffectmaybeimprovedbyconnectingtheshieldtoterminal11

2 Ifcontactsmustbeconnectedtothesecircuitstwin

bifurcatedcontactsforhandlinglowlevelsignalsmustbeusedAcontactmustnotbeconnectedtoterminal11

3 IfanexternalanalogsignaloutputdeviceisconnectedtotheseterminalsitmaymalfunctionasaresultofdrivenoiseTopreventmalfunctionconnectaferritecoreorcapacitortotheexternalanalogsignaloutputdevice


Shieldedwires

VR

1kto

5Kohms

213

Y1Y4Q

2830VCITY

Fig239

U1312

Samephasethroughconnectionormultiplewinding2or3times

50V

Fig2310ExampleofNoisePrevention

Drive

11

12C

11Drive

0022uFFerritecore

2DigitalinputterminalsFWDREVX1toX9PLCandCM

1 DigitalinputterminalsegFWDREVX1toX9aregenerallyturnedonoroffbyconnectingordisconnectingthelinetoorfromtheCMterminal

IfdigitalinputterminalsareturnedonoroffbyswitchingthePLCsopencollectoroutputusinganexternalpowersupplyaresultingbypasscircuitmaycausethedrivetomalfunctionTopreventamalfunctionconnectthePLCterminalasshowninFig2311

Programmable Drive

controller 1logicPLC

0 0

FWD0

TDC24V

Fig2311PreventionofBypassCurrentbyExternalPower

2 Whenusingacontactinputahighqualityrelaywithreliablecontactsmustbeused

3TransistoroutputterminalsY1toY4CMY1 Theseterminalshaveacircuitconfigurationasshown

inTable233TransistorOutput Confirmthe

polarityoftheexternalpowersupply2 Toconnectacontrolrelayconnectasurgeabsorbing

diodetobothendsofitsexcitingcoil4SinkorSourceLogicSelection1 SetSWIforSinkorSourceConnectiontothePLC

ThefactorydefaultsettingisSinkandthisinstructionmanualexplainsSinklogicfunctiononly

2 WhenyouneedtoconnectsourcetypelogicrefertoBasicConnectionDiagramFig233andFig234andTechnicalInformationManualSinkLogiciscommonlyusedintheUSAandSourceLogiciscommonlyusedinEurope

5Others1 Topreventamalfunctionasaresultofnoisecontrol

terminalcablesmustbeplacedasfaraspossiblefromthemaincircuitcables

2 Thecontrolcablesinsidetheinvertermustbesecuredtopreventdirectcontactwiththemaincircuitegmaincircuitterminalblock

WAFWVG

ControllinesgenerallydonothaveenhancedinsulationIftheinsulationofacontrollineis

damagedthecontrolsignalsm exposedto

highvoltageinthemaincircuitIneLowVoltageDirectiveinEuropealsorestrictstheexposuretohighvoltageElectricshockmayresult

CAUTION

TheinvertermotorandcablesgeneratenoiseCheckthattheambientsensorsanddevicesdo

notmalfunctionAccidentmayresult

214

6Wiringofcontrolcircuitinverterof40Hpormore1 Pulloutthecontrolcircuitwiringalongtheleftpanel

asshowninFig23122 SecurethecabletocablebindingholeAontheleft

wallofthemaincircuitterminalblockusingacabletie

eglnsulockThecabletiemustnotexceed01435mminwidthand00615mminthickness

3 WhentheoptionalPCboardismountedthesignallinesmustbesecuredtocablebindingholeB

Fig2312TheControlWiringRoute

CablebindingHoleB

Cableties

Wiringofcontrolcircuit

Leftpanel

Controlterminal

wiring

Cable

bindingHoleA

Fig2313SecuringPositionsforInverterControlCircuitWiring40HPormore


234TerminalConfiguration

1Maincircuitterminals

14to1Hp230VAC12to1Hp460VAC

L1RL2SL3TDB P1 P N U V W

OG

G

IGI


IGI

ScrewsizeM35

L1RL2SL3TDB P1 P N U V W

ScrewsizeM4

75to15Hp230VAC I ROITO75to15Hp460VAC ScrewsizeM35

L1RL2SL3TDB P1P N U V W

ScrewsizeM5


NGI0GI ScrewsizeM6

40to50Hp230VAC40to100Hp460VACScrewsizeM4

ROTO

G G

00

U V W

ScrewsizeM8


RO ITO IScrewsizeM35

RO ITOScrewsizeM35

I0GI

215

60To100Hp230VAC125to200Hp460VAC

ROTO U V W

L1RL2SL3TDB P1 P N

ScrewsizeGM8G G

00 OtherterminalsM10

125Hp230VAC

ROTO ScrewsizeM4

L1RL2SL3TTP1P N U V W

G G ScrewsizeGM10

00 OtherterminalsM12

150Hp230VAC250to450Hp460VAC

IL1R

ROTO

IL2S

G G ScrewsizeGM10

00OtherterminalsM12

500600Hp460VAC

ROTO ScrewsizeM4

700800Hp460VAC

ROTO

L1R L2S L3T

L1RL2S L3T P1

ScrewsizeM4

IL3T IUP1

P

P

111R1IL2S1IL3111P1IIUIIV11WIL1RL2SL3TDB P1 P N U V W 1L1RIIL2SIIL3T P1IIU IrVIIWI

G G IP P0

INI N

ScrewsizeG M10OtherterminalsM12

1111110

L1RL2SL3TDB P1 P N G G

V

ScrewsizeROTOM4G M10OtherterminalsM12

N

2Controlcircuitterminals

HP

30AY5ACMYY3 Y1 C1 FMAFMPPLCX1 X2 X3 X4 X5 X6 X7 X8 X9

30C30BY5CY4 Y2 11 12 13 V2 CM CMFWDREVP24P24DXDXSD

235AF300P11DriveCableSizeTighteningTorqueandCircuitProtectionRating

L1RL2SL3TNominal

230VACInput025 3 3

05 5 6

1 10 15

2 15 20

3 20 30

5 35 50

75 60 80

10 70 125

15 100 150

20 125 200

25 150 225

30 175 250

40 200

50 225

60 300

75 350

100 300

125 400

150 450

IncomingDevice I TighteningTorquelbInchNm

InputFuse

AuxiliaryInputCircuitL1R

UV EGL2S13TInput

BreakerWP1P

MaximumCIR0TO

3

3

3

3

3

3

3

3

3

3

3

3

5

5

5

5

5

5

5

15 1 10612 I10615 1 1220 1

30 I 208236 208

40 1 23660 1

100 31035 310

125 I 35175 1 51358225 1250 1300

200 1 119135225 1

300 123927119135 119

350 1 135300 1400 I42548 I

23927

450 1

216

DBcircuit

121P ROTONDB

I CablesizeAWG

L1RL2S DCReactorDBcircuitROControl L UVW

PlP2P TOControl

NI1DB

62107 16 16 22

10612 I1414 14

10

8

6

4

3

2

1

40 10 1 20 I10Uty21 30 1 40 10

Uty220 40 IUty21IUty230uty210IQty220 8 1

IIlly220Uty2301Uty240 6 1IUty240Ilry2401Uty2250 4

Uty2250Uty2300Uty2350

460VACInput05 1 3 3 3 I 15 10612 106 6207

1 5 6 3 1 15 I 12 I2 10 10 3 15 208236 208 106121

3 1 15 15 3 20 236

5 1 20 25 3 35 1 14

75 1 30 45 3 50 310351 310 1 12

10 40 60 3 70 35 10

15 50 90 3 90 5135820 70 110 3 110 8

25 80 125 3 150 6

30 100 125 3 I 175 4

40 100 10 100 119135 2 3 3

50 125 10 125 I 1 2 2

60 175 10 175 513 20 2 1

75 150 10 150 58 30 10 20

100 175 10 175 20 30 40

125 200 10 200 2392711911351 30 40 130921

150 225 10 225 23927 119 Qry210Ury210 Qty210

200 300 10 300 I I 135 I Ilea10Uty220 Qry230

250 400 10 400 42548 239 Qty230Ury230 11W240

300 450 10 450 27 Uty240Ity2250 Utv2300

350 500 10 500 Qty22501Cry2300 Qty2350

400 600 10 600 13 Qty23501Cry2350 Qry2500

450 700 10 700 Qty23501Cry2400 Qty2500

500 700 101 700 IQty5001Cty3300 Qty3300

600 1000 10I 1000 IQty3001Cry3350 Qty3500

700 1000 10I 1000 Icay34001Cty3500 Qty3600

800 1200 10I 1200 1Qty3500ILty3600 Uty3600

11ClassJFuseorCircuitBreakerreted600Vwiththemaximumcurrentratingasshownintheabovetableshallbeconnectedtothedrivefor30Handless2BasedonGEFujistandardDBunitandDBresistordesignsOtherratingrequirecarefulreview3ConsultfactoryDeviceratingssuchassystemcoordinationshortcircuitratingandtypemustbecarefullyreviewedbytheuserWiresizefromNECtables31016Copperwirerated60DegCfor100ampsorless75DegCforover100ampsin30DegCambientand125timesDriveratedampsTheseareminimumwiresizesconsultandconformtolocalandnationalcodes

16 16

14

10

8

6

4

31

1a

10


22

236DCLinkReactor

Dimensionsininches

Hp I ModelNo Width

230VP11

100 DCR275B 787

125 DCR290B 709

150 DCR2110B 748

460VP11

100 DCR475B 748

125 DCR490B 748

150 DCR4110B 748

200 DCR4132B 787

250 DCR4160B 827

300 DCR4200B 827

350 DCR4220B 866

400 DCR4280B 866

450 DCR4280B 866

500 DCR4355B 984

600 DCR4400B 984

700 DCR4450B 1063

800 DCR4500B 111

Datasubjecttochangewithoutnotice7072007GEDnves

Width

Terminal

rti

Depth

1063

1102

1299

1063

1102

1102

1102

126

1299

1378

1457

1457

1299

1378

1378

1417

r

217j

7

Depth

Height Weight LossWJ

709 37 55

846 37 57

905 46 67

689 35

787 44

787 46

807 55

807 68

906 75

906 81

965 95

965 95

878 99

917 106

1035 121

1035 143

58

64

73

84

90

126

131

133

150

205

215

272

292

Note

AF300P11Drivesrated100HpandabovearefurnishedwithaDClinkreactorThisreactormustbeinstalledbetweenterminalP1andPpriortocommissioningoftheDrive

TheweightoftheDCLinkReactorisnotincludedwiththatoftheDrive

DCLinkReactorisprovidedasopentypeandisseparatelymountedEnclosuretobeprovidedbyothers

31InspectionandPreparationBeforeOperationCheckthefollowingbeforeoperation1 Checkthattheconnectionsarecorrect

InparticularcheckthatthepowersupplyisnotconnectedtoanyoftheUVorWoutputterminalsandthatthegroundterminalissecurelygrounded

2 Checkforshortcircuitsandgroundfaultsbetweentheterminalsandsectionsunderpower

3 Checkforlooseterminalsconnectorsorscrews4 Checkthatthemotorisdisconnectedfromthemechanical

equipment5 Turnoffswitchesbeforeturningonpowertoensurethatthedrive

willnotstartoroperateabnormallyatpoweron6 Checkthefollowingafterpoweron

aNoalarmmessageisdisplayedonthekeypadpanelseeFigure312

bThefaninsidethedriveisrotatingFordriveswith2Hpormore

32OperationMethodTherearevariousmethodsofoperationSelectamethodofoperationaccordingtotheoperatingrequirementsandspecificationsrefertoSection42OperatingtheKeypadPanelandChapter5FunctionSelectionTable321listsgeneralmethodsofoperation

33TrialRun

OnceinspectioniscompletedseeSection31proceedwithatrialrunThemotorisinitiallydisconnectedandthedriveisoperatedfactorysettingusingthekeypadpanel

TurnpoweronandconfirmthattheLEDmonitordisplay000Hzisblinking

2 Setthefrequencytoabout5Hzusing0key3 Tostarttherunpress keyforforwardrotationorCI

keyforreverserotationTostoppress keyVerifyfrequencyincreasesforzerotothesetpoint

Connectmotorandrepeatsteps134 Checkthefollowingitems

a Isthedirectionofrotationcorrectb Istherotationsmoothnobuzzingorabnormalvibrationc Areaccelerationanddecelerationsmooth

5 IfnoabnormalityisdetectedincreasethefrequencyandchecktheaboveitemsagainIftheresultsofthetrialrunarenormalstartaformalrun

1

3Operation

WARNING

BesuretohavethedrivecoverinplacebeforeturningonthepowerclosedNeverremovethecoverwhilepowerisappliedtothedriveToensuresafetydonotoperateswitcheswithwethandsElectricshockmayresult

FWD


STOP

31

OperationCommand

Operation

usingkeypad

panel

Operation

usingexternal

terminal

signals

Drive

L1RL2SL3T U V WO o0 0

power

Fig311Driveconnection

motor

HzAVdrHnMmmkWXIOX100

NC

DATAEMOTELOCAL

JOGlNORMAL

Fig312Displayonkeypadpanelatpoweron

FrequencySetting

Keysonkeypadpanel

FrequencySettingPOTVR

analogvoltageanalogcurrent

OperationCommand

FWD

STOP

Inputfrom

Terminals

FWDCMand

REVCM

NotesIfanerrorisdetectedinthedriveor

motorsoperationimmediatelystopandattempttodeterminethecauseoferrorbyreferringtoChapter7Troubleshooting

SincevoltageisstillpresentatthemaincircuitterminalsL1RL2SL31andauxiliarycontrolpowerterminalsROTOevenwhentheoutputfromthedriveisterminateddonottouchtheterminalsThesmoothingcapacitorinthedriveischargedafterthepoweristurnedoffanditisnotdischargedimmediatelyBeforetouchinganelectriccircuitconfirmthatthechargelampisofforuseamultimetertocheckthatthevolatgehasdecreasedbelow25VDCforlowvoltageattheDCPNterminals

Notes

32


4KeypadPanelThekeypadpanelhasvariousfunctionsforspecifyingoperationssuchasfrequencysettingrunstopcomrnandconfirmingandchangingfunctiondataconfirmingstatusandcopyingfunctioncodesettingsReviewtheuseofeachfunctionbeforeattemptingtooperatethedrivefromthekeypadpanelThekeypadpanelcanalsoberemovedorinsertedduringinverteroperationHoweverifthekeypadpanelisremovedduringkeypadpaneloperationegrunstopfrequencysettingthedrivestopsandoutputsanalarm

41AppearanceofKeypadPanel

r@In1Q

HzAVrminMminkWXI0X100

MEM

RUN FWD

PRGIIPRGMENUFDLEDSHIFT

FWDREVSTOPREMLOCCOMMJOG

HUNGDATA

REMOTELOCAL

JOGNORMAL

Controlkeysvalidduringkeypadpaneloperation

Usedfordriverunandstop

ForwardoperationcommandFWD

CIReverseoperationStopcommandSTOP

Operationkeys

Usedforswitchingscreensdatachangefrequencysettingetc

OperationKeys

DFUNCDATA

0SHIFT

0STOP

STOP


LEDmonitor

4digitdisplayUsedtodisplaydatasuchassettingfrequencyoutputfrequencyandalarmcode

AuxiliaryInformationRelatedtoLEDMonitor

IndicatesselectedunitsormultipleofthedatashownontheLEDmonitorandisdisplayedonthetoplineoftheLCDmonitorThe symbolindicatesselectedunitsormultiplenumberThesymbolAindicatesthatthereisanupperscreennotcurrentlydisplayedLCDMonitor

UsedtodisplayvariousitemsofinformationsuchasoperationstatusandfunctiondataAnoperatingguidemessageisscrolledanddisplayedatthebottomoftheLCDmonitorThisLCDmonitorhasabacklightfeaturewhichturnsonwhenthecontrolpowerisappliedoranykeypadkeyispressedandstaysonapproximately5minutesafterthelastkeystrokeStatusIndicatorsonLCDMonitor

Displayscurrentoperatingstatus

FWDForwardoperationREVReverseoperationSTOPStop

DisplaystheselectedoperatingmodeREMterminalblock

LOCkeypadpanelCOMMcommunicationterminal

JOGjoggingmode

ThesymbolVindicatesthatthereisalowerscreennotcurrentlydisplayedRUNLEDvalidduringoperationfromkeypadpanel

IndicatesthatanoperationcommandwasinputbypressingtheFWDorREVkey

41

PrimaryFunction

Usedtoswitchthecurrentscreentothemenuscreenorswitchtotheinitialscreeninoperationtripmode

UsedtoswitchtheLEDmonitorortodeterminetheenteredfrequencyfunctioncodeordata

Usedtochangedatamovethecursorupordownorscrollthescreen

UsedtomovethecursorhorizontallyatdatachangeWhenthiskeyispressedwiththeupordownkeythecursormovestothenextfunctionblock

UsedtocancelcurrentinputdataandswitchthedisplayedscreenIfanalarmoccursthiskeyisusedtoresetthetripstatusvalidonlywhentheinitialalarmmodescreenisdisplayed

UsedtoswitchnormaloperationmodetojoggingoperationmodeorviceversaTheselectedmodeisdisplayedontheLCDmonitor

SwitchesoperationmodefromkeypadpaneloperationmodetoterminalblockoperationmodeorreverseWhenthesekeysareoperatedfunctionF01dataisalsoswitchedfrom0to3orfrom14to0TheselectedmodeisdisplayedontheLCDindicator

42OperationFromtheKeypadPanelLCDScreenLevelStructure421NormalOperation

Thekeypadpaneloperatingsystemscreentransitionlevelstructureisstructuredasfollows

16000IOperationMode

AA A

IAlarmAlarmmode

A A A

PRG

1ProgramMenu

RESET

PRG

160001

422AlarmModes

IfalarmisactivatedoperationischangedfromnormalkeypadpaneloperationtoanalarmmodeoperationThealarmmodescreenappearsandalarminformationisdisplayed

Theprogrammenufunctionscreensandsuppleme yscreensremainunchangedasluringnormaloperationthoughtheswitchingmethodfromprogrammenutoalarmmotislimitedtoPRG

160001OperationMode I Keypadpaneloperatingsystemduringnormaloperation

AlarmisAactivated

Alarmmodeprocessingincluding

PRG

PRG

IAlarmIProgramMenu

FUNCDATA

RESET

RESET

FUNCDATA

RESET

16000I

42

i

Screenforeach

Function

IAlarmI

1

Screenforeach

Function

FUNCDATA

FUNCDATA

6000ISupplementaryScreen

RESET

IAlarmISupplementaryScreen


Table421OverviewofContentsDisplayedforeachLevel

No LevelnameI1 OperationMode

2 ProgramMenu

3 ScreenforeachFunction

4 Supplementaryindividual

Content

ThisscreenisfornormaloperationFrequencysettingfromthekeypadpanelandLEDmonitorswitchingarepossibleonlywhenthisscreenisdisplayed

EachfunctionofthekeypadpanelisdisplayedinmenuformandcanbeselectedByselectingthedesiredfunctionfromthelistandpressingDATAthecorrespondingfunctionscreenisdisplayedThefollowingfunctionsareavailableaskeypadpanelfunctionsmenus

No 1 MenuNamel1 DATASET

2 DATACHECK

PurposeThecodeandnameofthefunctionaredisplayedSelectingafunctiondisplaysadatasettingscreenforcheckingormodifyingdataThecodeandnameofthefunctionaredisplayedSelectafunctiontodisplayascreenforcheckingdataModifyingdataispossibleasdescribedabovebygoingtothedatasettingscreen

3 Cancheckvariousdataontheoperatingstatus4 Cancheckthestatusofanaloganddigitalinputoutputsfortheinverterand

optionsasanIOchecker

5 CancheckinverterstatuslifeexpectancycommunicationerrorstatusandROMversioninformationasmaintenanceinformation

6 Canmeasuremaximumandaveragecurrentandaveragebreakingforceinloadratemeasurement

7 Canchecktheoperatingstatusandinputoutputstatusatthelatestalarmoccurrence

8 CancheckthelatestalarmorsimultaneousloccurringalarmsandalarmhistorySelectingthealarmandpressing displaysalarmcontentsfortroubleshooting

9 I DATACOPY1PlacesthefunctionofoneinverterinmemoryforcopyingtoanotherdriveThefunctionscreenselectedontheprogrammenuappearshencecompletingthefunction

OPR

IOCHECK

MAINTENANCE

LOADFCTR

ALMINF

ALMCAUSE


UNDATA

FunctionsnotcompletedegmodifyingfunctiondatadisplayingalarmfactorsonScreenfunctionscreensaredisplayedonthesupplementaryscreen

43EnteringDataontheKeypadPanel431OperationMode

ThescreenfornormalinverteroperationincludesascreenfordisplayingdriveoperatingstatusandascreenforgraphicallydisplayingthestatusintheformofabargraphTheoperatorcanswitchbetweenbothscreensbyusingthefunctionE45

1OperatingStatusE450

6000

STOPPRG PRG

MENU

FDLEDSHIFT

2BarGraphE451

6000 I111MILIHzMt II I 1FoutloutTRQ

frequencysettingspress

432SettingDigitalFrequency

Ontheoperationmodescreenpress or0todisplaythesetfrequencyontheLEIData isincreasedor

decreasedinthesmallestpossibleunitdependingonwhichkeyispressedTheadjustmentsindatawilloccurrapidlyiftheoperatorholdsdown or0Toselectadigituse andthendatacanbesetdirectlyTosavethe

FUNC

DATA

PressmaandErgtotoreturntotheoperation modeIfkeypadpanelsettingsarenotelectedthepresentfrequencysettingmodeappearsontheLCDWhenselectingthePIDfunctionthePIDcommandcanbesetwithaprocess value

refertotechnicaldocumentationfordetails

1DigitalkeypadpanelsettingsF010orC300

1 6000 I 6000

DIGSETHz

0 LOCAL

PRG PRG 50400

MENU FDDATASETFDLEDSHIFT

RUNFw

2Nondigitalsetting

6000

RUN oPRGPRGMENUFDLEDSHIFT

6000

RUNFwPRG PRG

MENU

FDLEDSHIFT

DirectionofrotationblanknocomrrandorFWDREVOperatingstatusSTOPnocommandorRUN

OutputfrequencymaximumfrequencyatfullscaleOutputcurrent200ofinverterratingatfullscaleTorquecalculation200ofmotorratingatfullscale

44

r

5689

DIGSETHzLOCAL

0 50400

FDDATASET

STORING

1 6000 11 Frequencysettingvalue

REMOTEREFScreenexplanation12V1 Presentfrequencysettingmode

FDDATASET Operationsguide

Frequencysettingvalue

ScreenexplanationPresentfrequencysettingmodeFrequencysettingrange

Operationsguide

WhenAqpressedandwriting


433SwitchingtoLEDDigitalMonitor

Duringnormaloperationpress FUNCtoswitchtoLEDmonitordisplayWhenmonitoreddataisswitchedtheLEDmonitorcontentsaredisplayedWhenpoweristumedonthemonitorcontentssetbythefunctionE43aredisplayedontheLED

E43 E4400 Settingfrequency1 Settingfrequency2 Settingfrequency3 1 Outputcurrent4 Outputvoltage

specifiedvalue5 Synchronous

speedsettingvalue

6 Linespeedsettingvalue

7 Loadrotation

speedsettingvalue

8 Torquecalculationvalue

9 Power

consumption10 PIDsettingvalue11 PIDremote

settingvalue12 PIDfeedbackvalue

I 6000 L

RUNPRG

FD

PRGMENU

LEDSHIFT

WhenstoppingE441

with0or toselectanitemthenpress

1DATASETTING

2DATACHECK3OPRMNTR4IOCHECK5MAINTENANCE6LOADFCTR7ALMINF8ALMCAUSE9DATACOPY


WhenrunningE4401

Outputfrequency1beforeslipcompensationOutputfrquency2afterslipcompensation

SettingfrequencyOutputcurrent

Outputvoltagespecifiedvalue

1DATASETTING2DATACHECK

3OPRMNTR

4IOCHECK

Synchronousspeed

Linespeed

Loadrotationspeed


Powerconsumption

PIDsettingvalue

PIDremotesettingvalue

PIDfeedbackvalue

FUNC

DATA

DISPLAY

4IOCHECK45MAINTENANCE

6LOADFCTR7ALMINF

FUNC

DATA

45

todisplaythenextscreen

Unit

Hz

A

V

rmin

mmin

rmin

kW

indication

Remarks

For4digitsormorethelasrdigitsarecutwithx10x100markedontheindicator

DisplayedonlywhenPIDiseffectiveinPIDoperationselection

434ProgramMenuScreen

TheProgramMenuscreenisshownbelowOnlyfouritemscanbedisplayedsimultaneouslyMovethecursor

435SettingFunctionData

OntheProgramMenuscreenselect1DataSettingTheFunctionSelectscreenappearswithfunctioncodesandnamesonitSelectthedesiredfunction

j 6000 L 6000 LF00DATAPRTC

F01FREQCOM1

F02OPRMETHODF03MAXHz1

NFunctionCode FunctionName

FUNC

DMA

j 6000

F01FREQCOM1

011

DataSettingRange Data

ThefunctioncodeconsistsofalphanumericcharacterswithuniquelettersassignedtoeachfunctiongroupTable431

FunctionCode

F00F42

E01E47

CO1C33

P01P09

H03H39

A01A18

o01o29

Function

Fundamentalfunctions

TerminalExtensionFunctions

FrequencyControlFunctionsMotorParameters

HighPerformanceFunctionsAlternativeMotorParameters

OptionalFunctions

ToscrolltheFunctionSelectscreenrapidlyusem Kaor Qtomovethescreenasaunitsortedalphabetically

F00DATAPRTC

F01FREQCMD1F02OPRMETHOD

F03MAXHz1

Table432

DATAPRTCTD

INVRUNNING

FWDREVON

F00DATAPRTC0 F01FREQCMD1

F02PPRMETHOD

F03MAXHz1

SelectthedesiredfunctionandpressFUNC

switchtotheDataSettingscreen

OntheDataSettingscreenthedatavaluesontheLCDcanbeincreasedordecreasedinthesmallestpossibleunitby

pressing121or Holdingdown0orQcausesthevaluestoincrease ordecreasemorerapidlyOther

wiseselectthedigittobemodifiedusing andthensetdatadirectlyWhendataismodifiedthevaluebefore

modificationwillbedisplayedatthesametimeforreferencepurposeTosavethedatapressFUNC

Pressingcancels

thechangesmadeandreturnscontroltotheFunctionSelectscreenThemodifieddatawillbeeffectiveininverteroperationafterthedatahasbeensavedbyFUNC

Remarks

Display IReasonforNoModificationLINKACTIVE CurrentlywritingfromRS485RTUoptionto

functionisbeingmade

NOSIGNALWE

F42TRQVECTOR1E01X1FUNCE02X2FUNC

E03X3FUNC

WhendatasettingisdisabledinthecaseofDataprotectedorDatasettinginvalidduringinverterrunningmakethenecessarychangesasindicatedinTable432below

Theeditenablingcommandfunctionisselectedusingageneralpurposeinputterminal

DataprotectionisselectedforfunctionF00 I

AnattemptwasmadetochangeafunctionthatcannotbechanaedduringinverteroperationAnattemptwasmadetochangeafunctionthatcannotbechangedwiththeFWDREVcommandon

Canonlybeselectedwithanoptionconnected

Ifthedataisnotsavedthereisnochargetotheinverteroperation

46

0 A18SLIPCOMP2

F00DATAPRTC

F01DATAPRTC

F02OPRMETHOD

ReleaseMethod

SendacancelcommandtofunctionwritingfromRS485RTUStopsawriteoperationfromthelinkcommunicationoptionForfunctionsE01toE19turndataterminal19editenablingcommandselectionON

ChangefunctionFOOto0Stopinverteroperation

TurnFWDREVcommandoff


436CheckingFunctionData

Select2DATACHECKontheProgramMenuscreenTheFunctionSelectscreenthenappearswithfunctioncodesandnames

6000 6000

1DATA

RUN FWD 2DATAC

SETTING

PRGPRGMENU 3OPRMNTR

FDLEDSHIFT 410CHECK

Functioncode

UNEDATA

Datachangedfrominitialvalue Data

SelectthedesiredfunctionandpressFUNCDATAtocheckthefunctiondataBypressingFUNCDATAthescreenswitchestotheDataSettingscreenwheredatacanbemodified

437MonitoringOperatingStatus

Select3OPRMNTRontheProgramMenuscreentodisplaythecurrentinverteroperatingstatusUse0andtoswitchbetweenthefouroperationmonitorscreens

6000 6000 6000

RUNFWDPRGPRGMENU

FDLEDSHIFT

1DATASETTING

2DATACHECK

3OPRMNTR

410CHECK


UNDAA

6000

FOO 0

F01 1

F021

iF03 60Hz

47

FoutxxxxxHz

loutxxxA

VoutxxxV

TRQxxx

FU

6000

FOO DATAPRTC

3

010

Outputfrequency

OutputcurrentOutputvoltageTorquecalculationmethod

6000 6000

SYNxxxxxx Synchronousrotation laFrefxxxxxHz Settingfrequency

speedrminxxxxxxxxx Operationstatus

LODxxxxxx Loadspeedrmin FWDREVRotatingdirectionLINxxxxxx Linespeedmmin ILCurrentlimiting

VLVoltagelimiting

1 laLUUndervoltageTLTorquelimiting

6000

SVxxxxx PIDsettingvaluePVxxxxx PIDfeedbackvalue

TLDxxx DrivingtorquelimitingsettingTLBxxx Brakingtorquelimitingsetting

438IOCheck

Select4IOontheProgramMenuscreenChecktodisplayanaloganddigitalinputoutputsignalstatusforthedriveandoptionsUse and toswitchbetweenthesevenscreensofdata

6000

RUN FWD

1DATASETTING REMX2 0X6

2DATACHECK FWDDX3 0X7PRGPRGMENU 3 3OPRMNTR REVcX4 DX8FDLEDSHIFT 410CHECK iDX1 DX5 nX9

6000

01 uY5

cY2

oY3

LY4

6000

t

12xxxV Terminal12input22xxxV Terminal22inputvoltageA10option32xxxV Terminal32inputvoltageAlooptionV2xxxV TerminalV2input

6000

A0xxxxV

CSxxxmA

DIxxxxH

DOxxH

16000

P1xxxx0ps

Z1xxxpsP2xxxxx0ps

Z2xxxps

Outputterminalstatus

SignalOFFSignalON

Analoginputsignal

DIOoptionIOstatus

PGSYoptioninputstatus

6000 6000

1

c MastersideABphase4xfrequency

MastersideZphase4xfrequency

SlavesideNBphase4xfrequency

QlavesideZphase4xfrequency

AnalogoutputvoltageAIOoption

AnalogoutputcurrentAIOoption

DigitalinputterminalHEXindication

DigitalouputterminalHEXindication

48

0

1LA

6000

C1xxxmA

C2xxxmA

6000

FMAxxxH

FMPxxxV

FMPxxxxps

Inputterminalstatusterminals

SignalOFFSignalON

60 Inputterminalstatus

viacommunication

COMuX2 DX6

oFWDoX3 oX7

DREVoX4 nX8 SignalOFFSignalON

oX1 oX5 oX9

Analoginputsignal

4TerminalC1inputcurrent4 TerminalC2inputcurrentAIOoption

Outputformeter

FMAoutputvoltageFMPoutputvoltage

4 FMPoutputfrequency

Datasubjecttoctangewithoutnotice70702007GEDrives

439MaintenanceInformation

Select5ontheProgramMenuscreenMaintenancetodisplayinformationnecessaryformaintenanceandinspectionUse0and toswitchbetweenthefivescreensofdata

6000

RUNPRGPRGMENU

FDLEDSHIFT

6000

TCAPXXXXXH

61000H

TFANXXXXXH

25000H

6000

NRKxxxxx

NRRxxxxx

NROxxxxx

t

6000

1DATASETTING

2DATACHECK

3OPRMNTR

4IOCHECK


5MAINTENANCE

CapacitoronPCBoardaccumulationtime

JudgementlevelCoolingfanoperating0Judgementleveltime

Noofcommunication

errorskeypadpanelNoofcommunication

errorsRS485

Noofcommunication

errorsoption

6000

TIMExxxxxH

EDCxxxV

TMPIxxxxC

TMPFxxxxC

16000

ImaxxxxA

CAPxxxx

INVHxxxxx

KEYPADKxxxxx

OPTIONPxxxxx

49

6000

L Cumulativepoweredontime

DClinkcircuitvoltageMaximumtemperatureofinsidedrive

MaximumvalueinhourunitsMaximumtemperatureofheatsinkMaximumvalueinhourunits

MaximumcurrentrmMaximimvalueinhourunits

Maincapacitorcapacity

ROMversiondrive40HPormoreHxxxxx

30HPorlessSxxxxxROMversionkeypadpanelROMversionoption

4310LoadRateMeasurement

Select6LoadRateMeasurementLOADFCTRontheProgramMenuscreenThemaximumcurrentaveragecurrentandaveragebrakingpowerduringthesetmeasuringtimearemeasuredanddisplayed

6000

RUINFWDPRGPRGMENU

FDLEDSHIFT

6000

1DATASETTING

2DATACHECK

3OPRMNTR

4IOCHECK

6LOADFCTR

UNCOAA

6000

T3600s 1 DisplayreturnstoinitialvalueImax564A Maximumcurrent

lave235A Averagecurrent

BPave104 Averagebrakingpower

Motorratedoutput100

6000 LT3600s MeasuringtimeImax000A

lave000A

BPave00

5MAINTENANCE Changemeasuringusing1311and

6000 I Startmeasuring 6000

T150s Displaystheremaining T600s

Imax000A measuringtimwhen o Imax000A

lave000A reacheszeroendsthe lave000A

BPave00 measurement BPave00

410

Ellandla

Setmeasuringtime

Measuresmaximumcurrentaveragecurrentandaveragebrakingpowerin600sintervals


4311AlarmInformation

Select7AlarmInformationALMINFontheProgramMenuscreenAvarietyofoperatingdataatthetimethelatestalarmoccurredisdisplayedUseUPandDOWNtoswitchbetweentheninescreensofalarminformationdata

6000 L 6000

RUNFWD 1DATASETTING

D 2DATACHECKPRGPRGMENU 3OPRMNTRFDLEDSHIFT 4IOCHECK

001

TIMExxxxxh

EDCxxxV

TMPIxxxxC

TMPFxxxxC

REM

FWD

REV

X1

0C1

X2

X3

X4

X5

0C1

Y1 Y5

Y2

Y3

Y4

0C1

5xxx

4xxx

3xxx

2xxx

X6

X7

X8

X9

SIGNALOFFSIGNALON

5MAINTENANCE

6LOADFCTR

7ALMINF

SIGNALOFFSIGNALON

Outputterminalstatusataalarmoccurence

Uptofouralarmcodescanbedosplayedsimultaneously

Datasubjecttochangewithoutnotice70702007GEOnves

CumulativeoperatinghoursatalarmoccurenceDClinkcircuitvoltageatalarmoccurenceTemperatureinsidedriveatalarmoccurence

Heatsinktemperatureatalarmoccurence

El

Inputterminalstatusataalarm

occurenceterminals

01

Previousalarm 71

Beforepreviousalarms2

Twotimesbeforepreviousob3

Multiplealarms QSimultaneouslyoccuringalarms

Alarmcode

Codeoflatestalarm

0C1 Highspeedblinkingduringalarmmodeonly

FoutxxxxxHz 4Outputfrequencyatalarm4Outputcurrentatalarmoccurence

Outputvoltageatalarmoccurence4Torquecalculationvalueatalarm

occurence

411

loutxxxAVoutxxxV

TRQxxx

L 0C1

COMX2

FWD X3

REV X4

X1 X5

0C1

FrefxxxxxHz

xxxxxxxxx

i

OC1

NRKxxxxx

NRRxxxxx

NROxxxxx

p OC1

xxx xxx

XXX

xxx xxx

xxx xxx

4Noofcommunicationerrorsat

alarmoccurenceKeypadpanelNoofcommunicationerrorsat

alarmoccurenceRS485

Noofcommunicationerrorsat

alarmoccurenceOptions

TC Settingfrequencyatalarmoccurence1FOperatingstatusatalarm occurence

FWDREVRotatingIL CurrentlimitingVL VoltagelimitingLU UndervoltageTL Torquelimiting

InputFterminal statusataalarm

t

X6

X7

X8

X9

SIGNALOFFSIGNALON

Lastestalarm

Noofoccurences

AlarmhistoryNoofoccurences

UpdatedatalarmoccurenceIfthe

causeofanalarmisthesameasthe

previousoneonlythenumberogoccurencesisincremented

1

4312AlarmHistoryandFactors

Select8AlarmCauseontheProgramMenuscreentodisplaythealarmhistory

PressFUNCDATAtodisplaytroubleshootinginformationforthealarmselected

6000

RUNFWDPRGPRGMENU

FDLEDSHIFT

oc1

6000

1DATASETTING2DATACHECK

3OPRMNTR

4IOCHECK

5MAINTENANCE

6LOADFCTR

7ALMINF

8ALMCAUSE

Alarmcodeofthe

selectedalarm

xxxxxxxxxxxxx

xxxxxxxxxxxxx Alarmoccurencefactor

xxxxxxxxxxxxx oftheselectedalarm

xxxxxxxxxxxxx

MCDAA01xxxxxx Lastestalarm

1xxxxxx

2xxxxxx Alarmhistory3xxxxxx

412

6000

16000 L

5xxx

4xxx

3xxx

2xxx

Multiplealarmssimultaneouslyoccuringalarms

MovethecursorusingMIand toselectoneofthe

alarmoccured


4313DataCopy

Select9DataCopytodisplaytheDataCopyontheProgramMenuscreenReadscreenAcopyoperationisthenperformedinthefollowingorderfunctiondataisreadfromthefirstinverterthekeypadpanelisremovedandattachedtoasecondinverterthedatafromthefirstinverteriswrittentoandstoredinthesecondinverter

Theverifyfeaturealsomakesitpossibletocompareandcheckdifferencesinthedatastoredinthekeypadpanelandthedatastoredintheinverter

ReaddataWritedata

6000r AttachkeypadpanelTurnpowerON

RUNFWD DPIRGPRGMENU

FDLEDSHIFT 1 6000

RUNFWDPRGPRGMENU

6000 FDLEDSHIFT

1DATASETTING

2DATACHECK

3OPRMNTR

4IOCHECK

5MAINTENANCE

6LOADFCTR

7ALMINF

8ALMCAUSE

9DATACOPY

Y

DATACOPY Datacopyscreen

i

READ

UNCDAA

DATACOPY

READ

Modereadmode

rReading

1DATACOPY

30HP2 DataofdrivetypereadREAD bykeypadpanel

COMPLETE

Read complete

Removekeypadpananel


6000

1DATASETTING

2DATACHECK

3OPRMNTR

4IOCHECK

5MAINTENANCE

6LOADFCTR

7ALMINF

8ALMCAUSE

9DATACOPY

I

1

0TA

DATACOPY

30HP2

READ

0

DATACOPY

30HP2

UNCDAA

DATACOPY

30HP2

WRITE

413

Drivetypeofdatastoredbykeypadpanel

WRITE4 Modewritemode

DATACOPY

30HP2

WRITE

COMPLETE

rWriting immuummigt Writecomplete

Data checkverify6000

RUNFWDPRGPRGMENU

FDLEDSHIFT

16000

1DATASETTING

2DATACHECK

3OPRMNTR

4IOCHECK

5MAINTENANCE

6LOADFCTR

7ALMINF

8ALMCAUSE

9DATACOPY

DATACOPY

30HP2

READ

I

DATA

DATACOPY

30HP2

WRITE

1DATACOPY

30HP2

VERIFY

DATA

DATACOPY

30HP2

VERIFY

O

DATACOPY

30HP2

1Changedisabledduringoperation

givetypeofdatastoredinthekeypadpanel

Datacheckin

progress

Modedatacheck

VERIFY

COMPLETEDatacheckcomplete

414

Errorprocessing

IfawriteoperationisattemptedduringadriveoperationorviceversatheerrormessagebelowwillappearAfterstoppingthedriveandpressing

aigretrythewriteoperation

DATACOPY

30HP2

WRITE

INVRUNNINGS

2Memoryerror

IfawriteoperationisattemptedwhiledatahasnotbeensavedLenodatainthekeypadpaneldatamemoryduringthereadmodeorwhenthedrivetypeofdatareadbykeypadpanelisdifferentfromthedrivetypetowhichdataistobewrittenthefollowingerrormessagewillappear

DATACOP

WRITE

MEMORYERROR

3Verifyerror

DuringadatacheckverifyoperationifdatastoredinthekeypadpaneldiffersfromdatastoredinthedrivethefollowingerrormessageisdisplayedtoindicatethefunctionnurnberThedataissus

pendedTocontinuethedatacheckandcheckforothermismatchingdatapressoTATostopthedatacheckandswitchtoanotheroperationpress

DATACOPY

50HP2WRITE

ERRF25

e


4314AlarmMode

IfanalarmoccurstheAlarmScreenindicatingthealarmcontentsisdisplayedUseInland to

displayalarmhistoryandmultiplealarmsifmorethantwoalarmsoccursimultaneouslyAlarmdetectiononorder

too

Alarmdetectionorder

LED

Operationmethod display5

la 4

3

2

1 1

Blank

Blank

Blank

Blank

AlarmcodeSeeTable611


Alarmcode

1xxxxxx Noofconsecutiveoccurences

xxxxxxxxxxxxx Alarmname

PRGPRG

MENU OperationguideRESETRESET

LCD

display5

4

3

2

1

0

1

2

3

DescriptionNo5alarm

No4alarm

No3alarm

No2alarm

No1alarmmorethantwoalarmsoccurred

LatestalarmonlyonealarmoccurredalarmreleasedPreviousalarmhistory

AlarmhistorybeforepreviousalarmAlarmhistorytwotimesbeforepreviousalarm

415

Notes

416Datasubjecttochangewithoutnotice7072007GEDrives

5FunctionSelection

51FunctionSelectionList

FFundamentalFunctions

FuncPg

No

571

510

F00DataprotectionF01Frequencycommand1F02IOperationmethodF03Maximumfrequency1F04Basefrequency1F05Ratedvoltage1

atBasefrequency1

F06Maximumvoltage1

atMaximumfrequency1

F07IAccelerationtime1F081Decelerationtime1F09Torqueboost1F10IElectronicF11Thermall

5 111F121F13Electronicthermaloverload

relayforbrakingresistor

512

514

515

5

16

5171

F14

F15

F16

F17

F18

F20

F21

F22

F23

F24

F25

F26

F27

F30

F31

F33

F34

F35

F36

F40

F41

F42

Restartmodeafter

momentarypowerfailure

Frequency

Limiter

Gainforfrequencysetsignal

Biasfrequency

DCbrake

Startingfrequency

Name

Select

level

timeconstant

high

low

startingfrequency

brakinglevel

brakingtime

holdingtime

Stopfrequency

Motorsound carrierfreq

soundtone

FMA voltageadjust

function

FMP pulserate

voltageadjust

function

3ORYoperationmode

Torquelimiterl driving

braking



F00

F01

F02

F03

F04

F05

F07

F08

F09

F10

F11

F12

F13

F14

F15

F16

F17

F18

F20

F21

F22

F23

F24

F25

F26

F27

F30

F31

F33

F34

F35

F36

F40

F41

F42

LCDDisplay

101

SettingRange

DATAPRTC

FREQCMD1 10to11OPRMETHODIOto4MAXHz1 150to120HzBASEHz1 125to120HzRATEDV1 OV Outputvoltage

proportionaltosourcevoltage

230Vclass 80to240V

460Vclass 320to480V

MAXV1 230Vclass 80to240V

460Vclass 320to480V

ACCTIME1 1001to3600sDECTIMEI

TRQBOOST110001to200ELCTRNOL11012OLLEVEL1 120to135ofdriveratedcurrentTIMECNST1105to750minDBROL Upto15HP1

012

20HPandabovej

0

RESTART Oto5

51

Unit

L1

Min1FactorySetting

10

0

30HP 40HP

0

60

60

V 1 230230Vclass

460460Vclass

1 1011 20 1I 11 1

1A10011Motorratedcurrent11min1011 50 1 1001

0

0

HLIMITER 10to120Hz Hz 11 70 1

LLIMITER I 0 1

FREQGAIN 00to2000 01 1000 1

FREQBIAS 1200to1200Hz 1Hz 01 00 1

DCBRKHz 10Oto600Hz 1Hz101 00 3

DCBRKLVL 10to80 1 11 0 1

DCBRKt 100sinactive L101 00 3

STARTHz 101to600Hz 1Hz101 05 3

HOLDINGt 100to100s 1s101 00 3

STOPHz 101to60Hz 1Hz 01 02 1

MTRSOUND1075to15kHz6kHz 1kHz 1 2 1

SOUNDTONE10to3 1 1 0 1

FMAVADJ 10to200 1 11 100 1

FMAFUNC 10to10 0 1

FMPPULSES1300to6000psfullscale 1ps 1 1440 1

FMPVADJ 101to200 1 1 0 1

FMPFUNC 101010 0 1

3ORYMODE 101 1 0 1

DRVTRQ1 120to150999 1 1 999 1

BRKTRQ1 1020to150999 999 1

TRQVECTOR1101 1 0 1

Data

Formst

1

1

1

1

1

1

V 1 230230Vclass 1

460460Vclass

s 001 60 200 12

12

3

1

19

3

Change

duringop

N

N

ETerminalExtensionsFunctions

Pg Func

No Name

E01X1terminalfunction




51821E05X5terminalfunction




522

52224

524

525

526

527

CFrequencyControlFunctions

528

E09

E10

Ell

E12

613

E14

E15

E16

E17

E20

E21

E22

E23

E24

E25

E30

E31

E32

E33

E34

E35

E36

E37

E40

E41

E42

E43

E44

E45

E46

E47

C01

CO2

CO3

C04

CO5

CO6

C07

C08

C09

C10

C11

C12

C13

C14

C15

C16

C17

C18

C19

X9terminalfunction

Accelerationtime2

Decelerationtime2

Accelerationtime3

Decelerationtime3

Accelerationtime4

Decelerationtime4

Torquelimiter2

Y1terminalfunction

Y2terminalfunction

Y3terminalfunction

Y4terminalfunction

Y5AY5Cterminalfunction

Y5RYoperationmodeFARfunction

EDTfunction

signal

01function

signal I

FDT2function

0L2function

DisplaycoefficientA

Displaycoefficient8

LEDDisplayfilter

LEDMonitor

LCDMonitor

Jump

frequency

Multistep

frequency

setting

PLCD DisplayXIFUNC

X2FUNC

X3FUNC

X4FUNC

X5FUNC

X6FUNC

X7FUNC

X8FUNC

X9FUNC

ACCTIME2

iggiDECTIME2EaACCTIME3mgDECTIME3

ACCTIME4

KmDECTIME4drivingE16DRVTRQ2

function

602

E03

E04

E05

606

E07

608

E09

ElO

El4

brakinglirallBRKTRU2alY1FUNCEnY2FUNCginvFUNCEsY4FUNC

Y5FUNC

azgY5RYMODEHysteresisE30FARHYSTR

IevellENIFDT1LEVELHysteresis11191FDT1HYSTR

E24

modeselect633OL1WARNING

levelE34011LEVEL

timerOL1TIMERlevelE36FDT2LEVEL

levelE37

E40

E41

E42

E43

displayinSTOPmodeE44LEDMNTR2

Ifuncttonl LCDMNTR

languageE46LANGUAGE

contrastE47CONTRAST

Jumpfreq1IJUMPHz1Jumpfreq2CO2JUMPHz2

Jumpfreq3CO3JUMPHz3

HysteresisC04JUMPHYSTR

Freq1CO5MULTIHz1

Freq2C06MULTIHz2

Freq3C07MULTIHz3

Freq4CO8MULTIHz4

Freq5C09MULTIHz5

Freq6C10MULTIHz6

Freq71111111MULTIHz7Freq81111131MULTIHz8Freq91E3MULTIHz9

Freq10C1F4MULTIHz10

Freq11 MULTIHz11

Freq12C16MULTIHz12

Freq13 MULTIHz13

Freq14FMULTIHz14

Freq15C19MULTIHz15

0L2LEVEL

COEFA

COEFB

DISPLAYFL

LEDMNTR

0to32

001to3600s

120to150999120to150999

10to33

101100to100Hz0to120Hz

00to300Hz

0Thermalcalculation

1Outputcurrent

15to150ofrateddrivecurrent101to600s10to120Hz15to150ofrateddrivecurrent

199900to99900

199900to99900100to50sOto12

01

01

0to5

0sottto10hard

Oto120Hz

Oto30

000to12000Hz

52

SettingRange Unit Min

s 001

I 1 1

I I1

L I11Hz101

Hz 1

Hz 01

1A 001

1S 01

Hz 1

A 001

001

001

s 01

L

Hz 1

Hz 1

Hz 001

FactorySetting

30HPI40HP0

1

2

3

4

5

6

7

8

600

600

600

600

600

600

999

999

0

2

7

10

0

25

60

10

0

0

0

0

3

000

000

000

000

000

000

000

000

000

000

000

000

000

000

000

2000

2000

2000

2000

2000

2000

motorratedcurrent

100

60

motorratedcurrent

001

000

05

0

0

0

1

5

Data

Format

1

1

1

1

1

1

1

1

1

12

12

12

12

12

12

1

1

1

11

1

1

3

1

3

1

19

3

1

19

12

12

3

1

1

1

1

1

1

1

1

1

5

5

5

5

5

5

5

5

5

5

5

5

5

5

Datasubjecttochnngewithoutnotice7072007GEDrives

Change

Duringop

N

N

N

N

N

N

N

N

N

Y

Y

Y

Y

Y

Y

Y

Y

N

N

N

N

N

N

Y

Y

Y

Y

Y

Y

Func

No Name

C20JOGfrequency529 C21PATTERN

operation

Pg

52930C25

C26

C27

C28

C30Frequencycommand2 C30FREDCMD2

530 C31IOffsetadjust terminal12111M1BIAS12C32I terminalC1j1GAIN12

531 C33Analogsettingsignalfilter gmREFFILTERPMotorParameters

IP01INumberofmotor1poles P01MIPOLES

P02Motor1 capacityP02M1CAP532

PO4

P05

P06

533 P07

P08

P09Slipcompensationcontrol

HHighPerformanceFunctions

534

535

536

537

538

53940

541

542

543

C22

C23

C24

P03

H03

H04

H05

H06

H07

H08

H09

H10

H11

H12

H13

H14

H15

H16

H19

H2O

H21

H22

H23

H24

H25

H26

H27

H30

H31

H32

H33

H34

H35

H36

H37

H38

H39

Datainitializing

Autoreset

modeselect

ratedcurrent

tuning

onlinetuning

noloadcurrent

R1setting

Xsetting

times

resetinterval

Fanstopoperation

ACCDECpattern modeselect

Revphasesequencelock

Startmode

OPRcommandselfholdtime

Activedrive

PIDcontrol


C20

C21

StageHIMSTAGE1Stage2STAGE2Stage3C24STAGE3

Stage4STAGE4Stage5C26STAGE5

Stage611511STAGE6Stage7C28STAGE7

P03

PO4

P05

P06

P07

P08

P09

H03

H04

H05

H06

H07

H08

H09

Energysavingoperation H10ENERGYSAV

DECmode DECMODE

InstantaneousOClimiting INSTCL

Autorestart restarttimerRESTARTtfreqfallrateH14FALLRATE

holdingDCvoltageH15HOLDV

H16

H19

H20modeselect

feedbacksignalFBSIGNALPgainPGAINIgainIGAIN

DgainH24DGAIN

feedbackfilterMIFBFILTERPTCthermistor modeselectH26PTCMODE

levelM1PTCLEVELSeriallink functionselectH30LINKFUNC

ModbusRTU addressADDRESSmodeselectonnoresponseerrorMODEONER

timerTIMERbaudrateH34BAUDRATE

datalengthLENGTHparitycheckH36PARITY

stopbitsSTOPBITSnoresponseerrordetectiontimeH38NORESt

responseintervalH39INTERVAL

LCDDisplay

JOGHz

PATTERN

M1Ir

MITUN1

MITUN2

M1lo

M1R1

M1X

SLIPCOMP1

DATAINIT

AUTORESET

RESETINT

FANSTOP

ACCPTN

REVLOCK

STARTMODE

SELFHOLD1

AUTRED

PIDMODE

SettingRange

I000to12000Hz012

Operationtime000to6000s

F1toF4and81toR4

0to11

1000to1000

00to2000

000to500s

2to14

Upto30HP001to60HP

40HPandabove001to600HP

000to2000A

012

01

000to2000A

000to5000

000to5000

000to1500Hz

01

01to10times

2to20s

01

0123

01

012

01

01

01

01to100s

000to10000Hzs

3phase230Vclass200to300V

3phase460Vclass400to600V

00to300s999

01

012

0123

001to1000times

0001to3600s

000s001to100s

00to600s

01

000to500V

0123

0broadcast1to247

0123

00to600s

0123

08bitfixed

012

02bit111bit

0nodetection1to60s

000to100s

53

FactorySettingI Data Change

Unit MinI30HPI40HPIFormat duringop

HzI001I 500 I 5 Y

0 1

2

Hp 001

A 001 motorratedcurrent

0

0

A 0011standardratedvalue001Istandardratedvalue0011standardratedvalue

Hz 001 000

Hzs

V

V

s 001

sI1

1

1

01

001

1

01

001

01

001

01

001

s1001

000Fl

000Ft

000F1

000Fl

000F1

000F1

000Fl

2

00

1000

005

4

motorcapacity

0

0

5

0

0

0

0

1

0

I 0501

1000

200Vclass235V

400Vclass470V

999

0

0

01

00

000

05

0

160

0

0

20

1

0

0

0

0

001

13

13

13

13

13

13

13

1

4

3

5

9

5

19

21

1

19

5

5

5

1

1

1

1

t

3

5

1

3

1

1

1

5

3

5

3

5

1

1

3

1

1

5

Y

N

Y

N

N

Y

Y

Y

Y

Y

Y

Y

N

Y

Y

Y

Y

Y

Y

Y

Y

N

Y

N

Y

Y

Y

N

N

N

N

N

N

Y

Y

Y

N

Y

Y

Y

N

N

N

Y

Y

N

N

AAlternativeMotorParameters

Pg

544

545

Func

No Name

A01Maximumfrequency2A02Basefrequency2A03Ratedvoltage2

A01

A02

A03

atBasefrequency2 230Vclass 80to240V

460Vclass 320to480V

A04Maximumvoltage2 A04MAXV2 230Vclass 80to240V

460Vclass 320to480V

A05Torqueboost2 A05TRQBOOST210001to200A06Electronic selectA06ELCTRNOL2 1012A07thermal2 levelA07OLLEVEL2 120to135ifINVratedcurrentA08 thermaltimeconstantA08TIMECNST2105to750min

A09Torquevectorcontrol2 A09TROVECTOR2101

Al0Numberofmotor2poles A10M2POLES 12to14polesAllMotor2 capacityAl1M2CAP Upto30HP001to60HP

40HPandabove001to600HP

Alt ratedcurrentAltM2Ir 1000to2000AA13 tuning M2TUN1 1012A14 onlinetuning M2TUN2 101A15 noloadcurrent M2lo 1000to2000AA16 R1setting M2R1 1000to5000All Xsetting M2X 1000to5000A18 slipcompensationcontrol2 SLIPCOMP21000to1500Hz

Al3

A14

Al5

Alb

All

A18

LCDDisplay SettingRange

MAXHz2 150to120HzBASEHz2 125to120HzRATEDV2 0

54

FactorySetting 1Data Change

UnitMin130HPI 40HPIFormat Duringop

Hz111 60 1 1 1 N

Hz 11 60 1 1 Ii

N

V 1 230Vclass230 1

460Vclass460 N

V 1 230Vclass230 1

460Vclass460

20

001Imtorratedcurrent011 i0 1 100

I 0

21 4

001 motorcapacity

001motorratedcurrent0

0

001standardratedvalue001 standardratedvalue

001 standardratedvalue

001 000

3

1

19

3

1

9

5

19

21

1

19

5

5

5

N

Y

Y

Y

Y

N

N

N

N

N

N

N

Y

Y

Y


52AlphabeticalFunctionList

PGINAME51613ORYoperationmode510Accelerationtime1522Accelerationtime2522Accelerationtime3522Accelerationtime4534ACCDECPattern537ActiveDrive531Analogsettingsignalfilter5101Basefrequency1544IBasefrequency25141Biasfrequency534Datainitializing57IDataprotection514IDCbrakeBrakinglevel514IDCbrakeBrakingtime514DCbrakeStartingfreq536DECmode

510Decelerationtime1522IDecelerationtime2522IDecelerationtime3522Decelerationtime4

526DisplaycoefficientA526DisplaycoefficientB5 ElectronicThermal1Level511ElectronicThermal1Select511ElectronicThermal1Thermal

timeconstant

544IElectronicthermal2Level544Electronicthermal2Select544Electronicthermal2Thermal

timeconstant511Electronicthermaloverload

relavforDBresistor

536Energysavingoperation534Fanstopoperation525IFARfunctionHysteresis525IFDTfunctionLevel525IFDTsignal Hysteresis5251FDT2functionLevel515IFMA Voltageadjust515IFMAFunction5161FMPFunction516IFMPPulserate516FMPVoltageadjust57Frequencycommand1530Frequencycommand2514FrequencylimiterHigh514FrequencylimiterLow514Gainforfreqsetsignal5361InstantaneousOClimiting529IJOGfrequency528JumpfrequencyHysteresis528JumpfrequencyJumpfreq1528JumpfrequencyJumpfreq2528JumpfrequencyJumpfreq3527ILCDMonitorContrast527LCDMonitorFunction527ILCDMonitorLanguage526LEDDisplayfilter526ILEDMonitor Function

F36

F07

E10

E12

E14

H07

H19

F04

A02

F18

H03

F00

F21

F22

F20

H11

F08

El1

E13

E15

E40

E41

F11

F10

F12

A07

A06

A08

F13

H10

H06

E30

E31

E32

E36

F30

F31

F35

F33

F34

F01

C30

F15

F16

F17

H12

C20

C04

C01

CO2

CO3

E47

E45

E46

E42

E43


LCDDisplay3ORYMODE

ACCTIME1

ACCTIME2

ACCTIME3

ACCTIME4

ACCPTN

AUTRED

REFFILTER

BASEHz1

BASEHz2

FREQBIAS

DATAINIT

DATAPRTC

DCBRKLVL

DCBRKt

DCBRKHz

DECMODE

DECTIME1

DECTIME2

DECTIME3

DECTIME4

COEFA

COEFB

OLLEVEL1

ELCTRNOL1

TIMECNST1

OLLEVEL2

ELCTRNOL2

TIMECNST2

DBROL

ENERGYSAV

FANSTOP

FARHYSTR

FDT1LEVEL

FDT1HYSTR

FDT2LEVEL

FMAVADJ

FMAFUNC

FMPFUNC

FMPPULSES

FMPVADJ

FREDCMD1

FREDCMD2

HLIMITER

LLIMITER

FREQGAIN

INSTCL

JOGHz

JUMPHYSTR

JUMPHz1

JUMPHz2

JUMPHz3

CONTRAST

LCDMNTR

LANGUAGE

DISPLAYFL

LEDMNTR

55

PGINAME526

I LEDMonitorDisplay40STOPmode

510Maximumfrequency1544Maximumfrequency2510IMaximumvoltage1544IMaximumvoltage2542IModbusRTUAddress542IModbusRTUBaudrate542IModbusRTUDatalength542

I ModbusRTUModeselectonnoresponseerror

543ModbusRTUNoresponseerrordetectiontime

542IModbusRTUParitycheck543IModbusRTUResponse

interval

542IModbusRTUStopbits542IModbusRTUTimer533Motor1 R1setting533IMotor1 Xsetting532Motor1Capacity533Motor1Noloadcurrent533Motor1OnlineTuning532Motor1Ratedcurrent532Motor1Tuning545IMotor2 R1setting5451Motor2 Xsetting544Motor2Capacity545IMotor2Noloadcurrent5451Motor2OnlineTuning544Motor2Ratedcurrent545Motor2Slipcompensation

control2

545Motor2Tuning515MotorsoundCarrierfreq515MotorsoundSoundtone528Multistepfrequencysetting

Frea1528IMultistepfrequencysetting

Frea2528MultistepfrequencysettingI Frea3528IMultistepfrequencysetting

Frea4

528MultistepfrequencysettingI Frea5528MultistepfrequencysettingI Frea6528IMultistepfrequencysetting

Freq7528MultistepfrequencysettingIFreq 8

528MultistepfrequencysettingI Freq9528Multistepfrequencysetting528IMultistep

528MultistepfrequencysettingFreq11

528MultistepfrequencysettingIFrea12528MultistepfrequencysettingIFrea13528MultistepfrequencysettingFreq 14

528IMultistepfrequencysettingFrea15

E44

F03

A01

F06

A04

H31

H34

H35

H32

H38

H36

H39

H37

H33

P07

P08

P02

P06

P05

P03

PO4

Al6

A17

411

415

414

412

A18

A13

F26

F27

CO5

CO6

C07

C10

C11

C15

C16

C17

LCDDisplayLEDMNTR2

MAXHz1

MAXHz2

MAXV1

MAXV2

ADDRESS

BAUDRATE

LENGTH

MODEONER

NORESt

PARITY

INTERVAL

STOPBITS

TIMER

M1R1

M1X

M1CAP

M1lo

M1TUN2

M1Ir

M1TUN1

M2R1

M2X

M2CAP

M2lo

M2TUN2

M2Ir

SLIPCOMP2

M2TUN1

MTRSOUND

SOUNDTONE

MULTIHz1

MULTIHz2

MULTIHz3

MULTIHz4

MULTIHz5

MULTIHz6

MULTIHz7

MULTIHz8

MULTIHz9

MULTIHz10

MULTIHz11

MULTIHz12

MULTIHz13

MULTIHz14

MULTIHz15

1

52AlphabeticalFunctionListcontinuedPGINAME532INmberofmotor1poles544 nberofmotor2poles

530Offsetadjustterminal12530OffsetadjustterminalC1525IOLfunctionModeselect525IOLfunctionsiganlTimer525IOLfunctionsignalLevel52510L2functionLevel57Operationmethod529IPattern529Pattern5291Pattern529IPattern529Pattern

529Pattern

Stage1Stage2Stage3Stage4Stage5Stage6

529Pattern Stage75291PATTERNoperationMode

select

539IPIDcontrol Dgain541IPIDcontrol Feedbackfilter538IPIDcontrol Feedbacksignal539IPIDcontrol Igain537IPIDcontrol Modeselect539IPIDcontrol Pgain5411PTCthermistorLevel541IPTCthermistorModeselect510Ratedvoltage1544Ratedvoltage2atBase

frequency2512Restartmodeaftermomentary

powerfailure

535Revphasesequencelock542SeriallinkFunctionselect533ISncompensationcontrol535Startmode

515StartingfrequencyFreq515StartingfrequencyHolding

time

515Stopfrequency511Torqueboost1544Torqueboost2516Torquelimiter1braking516Torquelimiter1Driving522Torquelimiter2braking522Torquelimiter2Driving5177Torquevectorcontrol1544Torquevectorcontrol2518IX1terminalfunction518IX2terminalfunction

518X3terminalfunction5181X4terminalfunction518IX5terminalfunction

518IX6terminalfunction518IX7terminalfunction522IY1terminalfunction5221Y2terminalfunction522IY3terminalfunction522IY4terminalfunction524IY5RYoperationmode522IY5AY5Cterminalfunc

P01

A10

C31

C32

E33

E35

E34

E37

F02

C22

C23

C24

C25

C26

C27

C28

C21

H24

H25

H21

H23

H2O

H22

H27

H26

F05

A03

F14

H08

H30

P09

H09

F23

F24

F25

F09

A05

qF41F40

E17

E16

F42

A09

E01

E02

E03

E04

E05

E06

E07

E20

E21

E22

E23

E25

E24

LCDDisplayM1POLES

M2POLES

BIAS12

GAIN12

OL1WARNING

OL1TIMER

OL1LEVEL

OL2LEVEL

OPRMETHOD

STAGE1

STAGE2

STAGE3

STAGE4

STAGE5

STAGE6

STAGE7

PATTERN

DGAIN

FBFILTER

FBSIGNAL

IGAIN

PIDMODE

PGAIN

PTCLEVEL

PTCMODE

RATEDV1

RATEDV2

RESTART

REVLOCK

LINKFUNC

SLIPCOMP1

STARTMODE

STARTHz

HOLDINGt

STOPHz

TRQBOOST1

TRQBOOST2

BRKTRQ1

DRVTRQ1

BRKTRQ2

DRVTRQ2TRQVECTOR1

TRQVECTOR2

X1FUNC

X2FUNC

X3FUNC

X4FUNC

X5FUNC

X6FUNC

X7FUNC

Y1FUNC

Y2FUNC

Y3FUNC

Y4FUNC

Y5RYMODE

Y5FUNC

56

Datasubjecttochangowithoutnotice7072007GEDrives

53FunctionExplanation

FFundamentalFunctions

F00 Dataprotection

o0DIAITIAIIPIRITICISettingrange 0datacanbechanged

1datacannotbechanged

Thisfunctionprotectsthesystembyblockinganydatachangesfromthekeypadpanel

Settingprocedure

0to1 PresstheSTOPand keyssimultaneouslytochangethevaluefrom to1thenpress

FUNC

theDATAtovalidatethechange

1to0 PresstheSTOPand0keyssimultaneouslytochangethevaluefrom1to0thenpress

theDFUNCMA keytovalidatethechange

F01 Frequencysetting1

F01 RE0 CMD

Thisfunctiondeterminesthemethodtobeusedforsettingfrequency

NOTEUseonlyoneterminalV2or01exclusively

0 KeypadoperationInor key

1 Voltageinputterminal12andV20to10VDC0to5VDC

2 CurrentinputterminalC14to20mADC3 Voltageandcurrentinputterminals12and014 Reversibleoperationwithpolarityterminal12

Oto10VDC5 Reversibleoperationwithpolarityterminal12andV1

option0to 10VDC

RelatedfunctionsE01toE09Setvalues21

6 Inversemodeoperationterminal12andV210to0VDC

7 InversemodeoperationterminalC120to4mADC8 UPDOWNcontrol1initialfreq 0Hz

9 UPDOWNcontrol2initialfreq lastvalue

RelatedfunctionsE01toE09Setvalues1718

10PATTERNoperation

RelatedfunctionsC21toC28

11DIoptionorPulsetraininputFordetailsseeinstructionmanualonoptions



Maximum frequency

Setvalue13

1

Setvalue45

Maximumfrequency


Maximumfrequency

0

0 4 20m

AnaloginputterminalC1

F02 Operationmethod

software

4 Terminaloperationsoftware

10v

Analoginputterminal12

F012 PR ME H0D

Thisfunctiondeterminestheinputmethodforoperationcommands

0 Keypadoperation orCOIorSTOPkey1 Terminaloperation keyactive

2 Terminaloperation keyinactive

3 Terminaloperation keyactivewithGEstart

FWD

STOP

STOP

STOP

STOP

Normaloperationsetvalue1345

inverseoperationsetvalue6

Normaloperationsetvalue2

Inverseoperationsetvalue7

keyinactivewithGEstart

NoteGEstartsoftwarepreventsdrivefromrestartingwhenpowerisapplied

Thisfunctioncanonlybechangedwhenterminals

andENareopenREMOTELOCALswitchingfromthekeypadpanelautomaticallychangesthesetvaluefrom0to3ofthisfunction

FWD

GEStartSoftwareSelectionDuringTerminalOperation

POWERON

RESET

STOPKEYTERMINAL

MODE

STOPKEYNETWORK

MODE

POWER

FWD 1

OUTPUT

ALARM

NETWORK NETWORKMODE LECM 1

FWDTERMINAL

FWDNETWORK

OUTPUT

ALARM

FWD

STOP

OUTPUT

ALARM

NETWORKLECM

FWDTERMINAL

STOP

OUTPUT

ALARM

InactiveSettina1or2 ActiveSetting3or4

1

RESET I

FWD 1

OUTPUT 1 7ALARM 1

I

n

n

1

X

1

58

POWER

FWD 1

OUTPUT

ALARM

RESET

FWD I

OUTPUT

ALARM

1

I ER6

n n

MultiAlarmsI

NETWORKLECM I IFWDTERMINAL

FWDNETWORK IOUTPUT

ALARM 1 ER6 1 1 ER6

RESET

SeeAlarmModepage415

NoteStartSoftwaredoesnotworkatAUTORESETmodeandPROGRAMMINGmode

StopKeyModeSelectionDuringTerminalOperation

InactiveSetting2or4 I ActiveSetting1or3

FWD 1

STOP

OUTPUT7

ALARM

NETWORKLECM

FWDTERMINAL

STOP

OUTPUT

ALARM

ER6

1

n

1 ER6

Datasubjecttoflangewithoutnotice7072007GEDrives

FrequencySettingBlockDiagram

Hz2Hz1004

ISS1

SS2

SS4I

ISS8

JOG

Hz2P1D1

Frequencysetting

Frequencysettingbykeypad

IM

switching

command

Datasubjecttochangewithoutnotice707t2007GEDrives

0C

Oborpulsetrainoptional65110

00

ForwatdrReverseoperation

Gain Bias

frequencyfrequency

MultoapFrequencyswitching

0

51

i

3

D

0

59

Negativepolaritypreventiona

Wt23457

Feedbackseleolion

H20

P113control

Feedbackfilter

OperatqnSelect

11111ProportionalIrregular

Differenital

trial

Limitsignal

Upperhrtutfrequency

LimiterPfOCESSulg

FO3

SetIrequenCyvalue

F03 Maximumoutputfrequency1

F013 AX Hz 1

Settingr Tie50to120Hz

ThisfunctionsetsthemaximumoutputfrequencyforMotor1

SettingavaluehigherthantheratedvalueofthedevicetobedrivenmaydamagethemotorormachineMatchthedeviceratingwhensettingthisfunction

F04 Basefrequency1

F104 ASE Hz 1

Settingrange25to120Hz

ThisfunctionsetsthemaximumoutputfrequencyintheconstanttorquerangeofMotor1ortheoutputfrequencyattheratedoutputvoltageMatchthemotorrating

NoteIfthevalueofBasefrequency1issethigherthanthatofMaximumoutputfrequency1theoutputvoltagedoesnotincreasetotheratedvoltageThemaximumfrequencylimitstheoutputfrequency

Outputvoltage

ConstanttorquerangeF06

Maximum

outputvoltage1

F05Rated

voltage1

F05 Ratedvoltage1

0 F04Bas F03

trequenc1Maximumoutput

F ATED V 1

Settingrange 230VACseries080to240V460Vseries0320to480V

ThisfunctionsetstheratedvalueofthevoltageoutputtoMotor1Notethatavoltagegreaterthanthesupplyinputvoltagecannotbeoutput

Value0terminatesoperationofthevoiugeregulatorfunctiontherebyresultingintheoutputofavoltageproportionaltothesupplyvoltage

NoteIfthevalueofRatedvoltage1issethigherthanMaximumoutputvoltage1theoutputvoltagedoesnotincreasetotheratedvoltageThemaximumoutputvoltagelimitstheoutputvoltage

F06Maximumoutputvoltage1F06 AX V11

Outputfrequency

Settingrange 230VACseries80to240VAC460VACseries320to480VAC

ThisfunctionsetsthemaximumvalueofthevoltageoutputforMotor1Notethatavoltagehigherthanthesupplyinputvoltagecannotbeoutput

F07Accelerationtime1

F08 Decelerationtime1

0

0

q

cp

5

0

7

81

U

aa

0

Acceleratilen

operationtime

ACC TIME1

DEC TIME1

Settingrange ACCTIME1001to3600secondsDECTIIME1001to3600seconds

Thesefunctionssettheaccelerationtimefortheoutputfrequencyfromstartuptomaximumfrequencyaswellasthedecelerationtimefrommaximumfrequencytooperationstop

Accelerationanddecelerationtimesarerepresentedbythethreemostsignificanthighorderdigits

SetaccelerationanddecelerationtimeswithrespecttomaximumfrequencyTherelationshipbetweenthesetfrequencyvalueandaccelerationdecelerationtimesisasfollows

Setfreauencv maximumfreauencv

TheactualoperationtimematchesthesetvalueT

c

Accelerationtime

FWD

STOP

MaximumfrequencySet

frequency

Time

1Decelerationtime

Setfreauencv maximurnfreauencv

Theactualoperationtimediffersfromthesetvalue

Accelerationdeceleratioloperationtime setvaluex

setfrequencymaximumfrequency

STOP

Maximumfrequency

Setfrequency

TimeDeceleration

operationtime4

Acceleratilime Decelerationtime

NoteIfthesetaccelerationanddecelerationtimesare

settooloweventhoughtheresistancetorqueandmomentofinertiaoftheloadaregreatifthetorquelimitingfunctionsorstallPreventionfunctionareactivateditprolongstheoperationtimebeyondthesetvalue

510 Datasubjecttocrangewithoutnotice7072007GEDrives

F09 TorqueBoost1

F109 R0 B00sT1

ThisisaMotor1functionThefollowingcanbeselected

Selectionofloadcharacteristicssuchasautomatic

torqueboostsquarelawreductiontorqueloadproportionaltorqueloadconstanttorqueload

EnhancementoftorqueVfcharacteristicswhichisloweredduringlowspeedoperationInsufficientmagneticfluxofthemotorduetoavoltagedropinthelowfrequencyrangecanbecompensated

SettingRange00

01to09 Squarelawreductiontorqueforfanandpumploads

10to19 Proportionaltorqueformiddleclassloadsbetweensquarelawreductiontorqueandconstanttorquelinearchange

20to200 1Constanttorouelinearchange

TorquecharacteristicsSquarelawreductiontorque Proportionaltorque

OutputvoltageV OutputvoltageV

100 Ratedvoltage1100go

Ratedvoltage1

09 Base

frequency110G 01 10

0 0Outputfrequencyf

SincealargetorqueboostvaluecreatesoverexcitationinthelowspeedrangecontinuedoperationmaycausethemotortooverheatCheckthecharacteristicsofthedrivenmotor

OutputvoltageV

100 Ratedvoltage1

1CharacteristicsSelectedAutomatictorqueboostwherethetorqueboostvalueofaconstanttorqueloadalinearchangeisautomaticallyadjusted

0

Constanttorque

19Basfrequency1

10

Outputfrequencyf

200

0

10 20Basefrequency9Outputfrequencyf

F10 Electricthermal01relayoperationselection

F11 Electricthermal0Lrelaylevel

F12 Electricthermal0LrelaythermaltimeTheelectronicthermal0Lrelaymanagestheoutputfrequencyoutputcurrentandoperationtimeoftheinvertertopreventthemotorfromoverheatingwhen150ofthesetcurrentvalueflowsforthetimesetbyF12thermaltimeconstantDatasubjecttochangewithoutnotice772007GEDrives

FI110ELcTRN 0L1

Settingrange 0Inactive

1Activeforgeneralpurposemotor2Activeforforcedairmotor

ThisfunctionspecifieswhethertooperatetheelectronicthermalOILrelayandselectsthetargetmotorWhenageneralpurposemotorisselectedtheoperationlevelisloweredinthelowspeedrangeaccordingtothecoolingcharacteristicsofthemotor

DOL IEVEL1Thesettingrangeis20to135oftherateddrivecurrent

Thisfunctionsetstheoperationlevelcurrentfortheelectronicthermal0LrelayEnteravaluefrom1to11timestheratedmotorcurrentvalue

511

100

6a

54 14to30HP

WhenF101

20

15

05

Fex033

UYf1 1I1ME

Current0peratontime

WhenF102

c

40to60HP

WhenF101

fefbfb60Hz

60Hzfb60HzfbBasefrequency

Fe083re

OutputfrequencyfHz

Operationlevelcurrentandoutput

NsT1

Thesettingrangeis05to750minutesin01minuteincrements

Thetimefromwhen150oftheoperationlevelcurrentflowscontinuouslytowhentheelectronicthermal0Lrelayactivatescanbesetwiththisfunction

11111111111IMO

OM 11111MINIMEN1111I 111111111111

iiiiiuuiauiiif1inuIfaeffmiuaurr

uaaoNtMilmu an

NNEMOHUM

M 11uuM fir OMB

hang

0 50 100 150

outputcurrentoperationlevelcurentx100

b

F121

Ft2

200F1203

F13 Electricthermal0Lrelayforbraking

DBR OL

Thisfunctioncontrolsthefrequentuseandcontinuousoperatingtimeofthebrakingresistortopreventtheresistorfromoverheating

DriveCapacity1 Operation

15Hporless 0Inactive

1Inactive

2Activeexternalbrakingresistor

20Hpormore 10Inactive

F14Restartaftermomentarypowerfailureoperationselection

F REsTART

Settingrange0to5

Thefollowingtableliststhefunctiondetails

Thisfunctionselectsoperationifamomentarypowerfailureoccurs

SetValue

0

1FunctionName

Inactiveintermediatedrivetrip

1 Inactivedrivetripatrecovery

2 Inactivedrivetripafterdecelerationtoa

stopatpowerfailure

3 Activeoperationride1throughforhighinertialoads

4 Activerestartwiththefrequencyatthetimeofpowerfailure

5 Activerestartwithstartfrequencyforlowinertialoads

NoteFunctioncodesH13toH16areprovidedtocontrolarestartoperationaftermomentarypowerfailureThesefunctionsshouldbeunderstoodandusedThepickupspeedsearchfunctioncanalsobeselectedasamethodofrestartingwhenpowerisrecoveredafteramomentaryfailureForsettingdetailsseefunctioncodeH09Thepickupfunctionsearchesforthespeedofthecoastingmotortorestartthemotorwithoutsubjectingittoexcessiveshock

OperationatPowerFailureIfundervoltageisdetectedthedrivewillimmediatelytripandanundervoltagefaultLUisdisplayedThedriveoutputstopsandthemotorwillcoasttoastop

IfundervoltageisdetectedthedriveoutputstopsandthemotorwillimmediatelycoasttoastopAdrivefaultisnotactivated

WhentheDCbusvoltagereachestheoperationvoltagelevelH15acontrolleddecelerationtoastopoccursThedrivecollectstheinertialenergyoftheloadtomaintaintheDCbusvoltageandcontrolsthemotoruntilitstopsthenanundervoltagefaultLUisactivatedThedrivewillautomaticallydecreasethedecelerationtimeifnecessaryIftheamountofinertialenergyfromtheloadissmallandtheundervoltagelevelisachievedbeforethemotorstopstheundervoltagefaultisimmediatelyactivatedandthemotorwillcoasttoastop

WhentheDCbusvoltagereachestheoperationvoltagelevelH15energyiscollectedfromtheinertiaoftheloadtomaintaintheDCbusvoltageandextendtheridethroughtimeThedrivewillautomaticallyadjustthedecelerationratetomaintainDCbusvoltagelevelIfundervoltageisdetectedtheprotectivefunctionisnotactivatedbutdriveoutputstopsandthemotorcoasttoastop

IfunervoitageisdetectedtheprotectivefunctionisnotactivatedThedriveoutputstopsandthemotorwillcoasttoastop

Ifundervoltageisdetectedtheprotectivefunctionisnotactivatedbutdriveoutputstops

512

ThefunctionfordetectingpowerfailureandactivatingprotectiveoperationLealarmoutputalarmdisplaydriveoutputcutoffforundervoltagecanbeselectedTheautomaticrestartfunctionforautomaticallyrestartingacoastingmotorwithoutstoppingwhenthesupplyvoltageisrecoveredcanalsobeselected

OperationatPowerRecoveryThedriveoperationisnotautomaticallyrestatedInputaresetcommandandopertioncommandtorestart

AnundervoltagefaultLUisactivatedatpowerrecoveryDriveoperationisnotautomaticallyrestartedInputaresetcommandtorestartoperation

ThedriveoperationisnotautomaticallyrestatedInputaresetcommandandoperationcommandtorestartoperation

OperationisautomaticallyrestartedForpowerrecoveryduringridethroughthedrivewillacceleratedirectlytotheoriginalfrequencyIfundervoltageisdetectedoperationautomaticallyrestartswiththefrequencyselectedatthetinethattheundervoltagewasdetected

OperationisautomaticallyrestartedwiththefrequencyselectedatthetimeofpOWErfailure

OperationisautomaticallyrestartedwiththefrequencysetbyF23Startingfrequency

InahighinertiasystemthereductioninmotorspeedisminimalevenwhenthemotoriscoastingAspeedsearchtimeisrequiredwhenthepickupfunctionisactiveInsuchacasetheoriginalfrequencymayberecoveredsoonerwhenthefunctionisinactiveandtheoperationisrestartedwiththefrequencypriortothemomentarypowerfailure

Thepickupfunctionworksintherangeof5to120HzIfthedetectedspeedisoutsidethisrangerestartthemotorusingtheregularrestartfunction


Setvalue0A

Maincircuit

DCvoltage

Outputfrequency

LUtrip

Setvalue1

Maincircuit

DCvoltage

Outputfrequency

LUtrip

Setvalue2

Maincircuit

DCvoltage

LUtrip

Powerfailure Powerrecovery

Outputfrequency

V

Undervoltag

ON

Undervoltag

ON

H15

Operationcontinuationlevel

I ON


Time

Time

Time

513

Setvalue3

Maincircuit

DCvoltage

Output tfrequency

motorspeed

LUtrip

OutputterminalsY1toY5

Setvalue4

Maincircuit

DCvoltage

Output ffrequency

motorspeed

LUtrip

OutputterminalsY1toY5

Setvalue5

Maincircuit

DCvoltage

Output tfrequency

motorspeed

LUtrip

Output tterminalsY1toY5

Powerfailure Powerrecovery

VH15 7Operationcontinuationlevel

Undervoltage

4H13Waitingtime

ON

Undervoltage

H13Waitingtime

I ON

NoteDotteddashedlinesindicatemotorspeed

a

dSynchronization

cceleration

F15FrequencylimiterHigh

F16FrequencylimiterLow

e8 LLIM T R


Thesefunctionsareusedtodefinetheupperandlowerlimitsofthesetfrequency

Maximum

frequency

Maximum

frequency

Maximumfrequency

pperlimitvalue

Per

LowerlimitValue

Lowerlimitvalue

limitvalue100

100

Thedriveoutputstartswiththestartfrequencywhenoperationbeginsandstopswiththestopfrequencywhenoperationends

Iftheupperlimitvalueislessthanthelowerlimitvaluetheupperlimitvalueoverridesthelowerlimitvalue

F17Gain

E RE0 GA N

Settingrange 00to2000

Thisfunctionassignstherateofthesetfrequencyvaluetoanaloginput

Operationfollowsthefigurebelow

Setfrequencyvalue

Setfrequency

Setfrequency

Maximumfrequency

200

100

50

10VAnaloginput10Vterminal12

20mAI20mAterminalC1

514

F18Biasfrequency

12E113 RE0 B

Settingrange

As

1200to1200Hz

Thisfunctionaddsabiasfrequencytothesetfrequencyvaluefromanaloginput

TheoperationfollowsthefigurebelowIfthebiasfrequencyishigherthantheMaximumfrequencyorlowerthantheMaximumfrequencyitislimitedtotheMaximumorMaximumfrequency

Setfrequencyvalue

Maximum

frequency

10

frequefrequency

F20DCinjectionBrakestarting

F21DCinjectionbrakeoperationlevel

F22DCinjectionbraketimeHF120 C BRK

Settingrange0to60Hz

StartingfrequencyThisfunctionsetsthefrequencywithwhichtostartaDCinjectionbrakeinordertodeceleratethemotortoastop

OEMDC BRK

DC BRK

Biasfrequencywhenpositive

10V

20mA

Bigsfrequencywhennegative

VLL

Settingrange0to80

OperationlevelThisfunctionsetstheoutputcurrentlevelwhenaDCinjectionbrakeisappliedasapercentageoftheratedoutputcurrentin1increments

t

Analoginput10Vterminal12

20mAterminalC1

Settingrange 00Inactive

01to300seconds

TimeThisfunctionsetsthetimeforaDCinjectionbrakeoperation

CAUTION

DonotusethedrivebrakefunctionformechanicalholdingInjurymayresult


F23Startingfrequencyfrequency

F24StartfrequencyHoldingtimeF25StopfrequencyF1213sTART Hz

Settingrange01to60HzFrequencyThisfunctionsetsthefrequencyatstartup

Thestartingfrequencycanbesettoreservethetorqueatstartupandcanbesustaineduntilthemagneticfluxofthemotorisestablished

F12I4HOILIDIIINIGI ISettingrange01to100seconds

HoldingtimeThisfunctionsetstheholdingtimeduringwhichthestartfrequencyissustainedatstartup

Theholdingtimedoesnotapplyduringswitchingbetweenforwardandreverse

Theholdingtimeisnotincludedintheaccelerationtime

TheholdingtimealsoapplieswhenpattemoperationC21isselectedTheholdingtimeisincludedinthetimervalue

FI2I5SIIzl II ISettingrange01to60Hz

Thisfunctionsetsthefrequencyatstop

Outputfrequency

Holdingtime

Startingfrequency

Stoppingfrequency

Time

Theoperationwillnotstartifthestartingfrequencyislessthanthestoppingfrequencyorifthesetfrequencyislessthanthestoppingfrequency

F26Motorsoundcarrierfrequency

FI2I6

DriveCapacity

30Hporless

40to100Hp

100Hpormore

MITIRI ISIOIVIN I

CarrierfrequencyMotornoise

OutputcurrentwaveformLeakagecurrentNoiseoccurrenceRFI

Forwardrotation 1

Thisfunctionadjuststhecarrierfrequencytopreventresonancewiththemachinesystemreducemotoranddrivenoiseandalsoreduceleakagecurrentfromoutputcircuitwiring

SettingRange

1075to15kHzI075tolOkHz1075to6kHz


Low HighHign Low

Bad Good

SmallamountLaigeamount

ExtremelylowHigh

1 ReducingthesetvalueadverselyaffectstheoutputcurrentwaveformiehigherharmonicsincreasesmotorlossandraisesmotortemperatureForexampleat075kHzreducethemotortorquebyabout15

2 Increasingthesetvalueincreasesdrivelossesandraisesdrivetemperature

F27Motorsoundsoundtone

CODTR TON

Settingrange0123

Thetoneofmotornoisecanbealteredifthecarrier

frequencyis7kHzorlowerUsethisfunctionasrequired

F30FMAterminalvoltageadjustment

F31FMAterminalfunctionselection

F1310

FI311

F

e

MA V

Settingrange0to200

MonitordataegoutputfrequencyoutputcurrentcanbeoutputtoterminalFMAasaDCvoltageTheamplitudeoftheoutputcanalsobeadjusted

ThisfunctionadjuststhevoltagevalueofthemonitoritemselectedinF31whenthemonitoramountis100 A

valuefrom0to200canbesetin1increments

Higherthan10VFMA10V

termin

al

outputvoltag

FIMIAI IFIuINICIII

ThisfunctionselectsthemonitoritemtobeoutputtoTerminalFMA

Value1MonitorItem0 Outputfrequency1

beforeslipcompensation

1 Outputfrequency2afterslipcompensation

2 Outputcurrent3 Outputvoltage

515

4 Outputtorque5 Loadrate

6 Output7 PIDfeedbackamount

8 PGfeedbackamount

onlywhenoptionisinstalled

9 DClinkcircuitvoltage

10 1UniversalAO

AD

srF300

50 100

J

100MonitorAmount

Maximumoutputfrequency

Maximumoutputfrequency

F30200

F30100

F305090

2xratedoutputcurrentofdrive230Vseries250V

460Vseries500V

2xratedmotortorque2xratedloadofmotor

2xrateddriveoutputFeedbackamountat100

Synchronousspeedatmaximumfrequency

230Vseries500V

460Vseries1000V

OutputfromRS485orBusoption

F33FMPterminalpulserate

F34FMPterminalvoltageadjustmentF35FMPterminalfunctionselection

MonitordataiegoutputfrequencyoutputcurrentcanbeoutputtoterminalFMPaspulsevoltageMonitordatacanalsobesenttoananalogmeterasaveragevoltageWhensendingdatatoadigitalcounterorotherinstrumentaspulseoutputsetthepulserateinF33toanyvalueandthevoltageinF34to0WhendataissenttoananalogmeterorotherinstrumentasaveragevoltagethevoltagevaluesetinF34determinestheaveragevoltageandF33isfixedat2670ps

MP PLusEs

Settingrange300to6000psin1psincrements

TheF33functionsetsthepulsefrequencyofthemonitoritemselectedinF35

T1

T

Pulsecycletime

Pulsefrequencyps 1T

Duty TiTx100

AveragevoltageV 156xT1T

MP V A J

rte

About156V

Setvalue0 ThepulsefrequencyvariesdependingontheamountofthemonitoritemselectedinF35maxvalueisthevaluesetinF33

TheF34functionsetstheaveragevoltageofpulseoutputtoterminalFMP

1to200 Pulsefrequencyisfixedat2670psTheaveragevoltageofthemonitoritemselectedinF35whenthemonitoramountis100 isadjustedintherange1 200 in1incrementspulsedutyvaries

FIMIPI IFIUINICI 1

TheF35functionselectsthemonitoritemtobeoutputtoterminalFMP

ThesetvalueandmonitoritemsarethesameasthoseusedforF31refertotable

516

F3630Ryoperationmode

ODIETF316 0RY M

Thisfunctionspecifieswhethertoactivateexcitethealarmoutputrelay30Ryforanyfaultatnormaloralarmstatus

Ifthesetvalueis1contacts30Aand30Careconnectedwhenthedrivecontrolvoltageisestablishedaboutonesecondafterpoweron

F40Torquelimit1driveF41Torquelimit1brake

Value10 Drivenopower

Atnormal

Atalarm

1 DrivenopowerAtnormal

Atalarm

Function

Torquelimit

driving

Torquelimit

braking

DRV TRQI

BRK TRQI

ThetorquelimitoperationcalculatesmotortorquefromtheoutputvoltagecurrentandtheprimaryresistancevalueofthemotorandcontrolsthefrequencysothecalculatedvaluedoesnotexceedthelimitThisoperationenablesthedrivetocontinueoperationunderthelimitevenifasuddenchangeinloadtorqueoccurs

Limitsaresetfordrivingtorqueandbrakingtorque

Whenthisfunctionisactivatedaccelerationanddecelerationoperationtimesarelongerthanthesetvalues

I SetValue 120to150

1 999 120to150

Operation30A30COFF30B30CON

30A30COFF30B30CON30A30CON30B30COFF30A30COFF30B30CON

30A30CON30B30COFF30A30COFF30B30CON

OperationThetorqueislimitedtothesetvalue

TorquelimitinginactiveThetorqueislimitedtothesetvalue

0 Automaticallyprevents

OU2tripduetopowerregenerationeffect

999 1Torquelimitinginactive

WARNING

WhenthetorquelimitfunctionisselectedanoperationmaynotmatchthesetaccelerationanddecelerationtimeorsetspeedThemachineshouldbesodesignedthatsafetyisensuredevenwhenoperationdoesnotmatchthesetvalues


F42Torquevectorcontrol1

F412 R0 EcT0 1

Toobtainthemostefficientmotortorquethetorquevectorcontrolcalculatestorqueaccordingtoloadtoadjustthevoltageandcurrentvectorstooptimumvaluesbasedonthecalculatedvalue

Value Operation

0 inactive

1 active

RelatedFunctionsP01toP09

IfF421activethefollowingfunctionsareaffected

1 F09Torqueboost1isautomaticallysetto00automatictorqueboosting

2 P09SlipcompensationcontrolisautomaticallyactivatedIfsetto00theamountofslipcompensationforastandard3phaseFujimotorisappliedOtherwisethesetvalueisapplied

Usethetorquevectorcontrolfunctionunderthefollowingconditions

1TherecanonlybeonemotorConnectionoftwoormoremotorsmakesaccurate

controldifficult

2 ThefunctiondataratedcurrentP03noloadcurrentP06R1P07andXP08forMotor1mustbecorrect

Ifastandard3phaseGEmotorisusedsettingthecapacityFunctionP02ensuresentryoftheabovedataAnautotuningoperationshouldbeperformedforothermotors

3 TheratedcurrentofthemotormustnotbesignificantlylessthantheratedcurrentofthedriveAmotortwosizeslowerincapacitythanthenominalmotorindicatedforthedriveisthesmallestthatshouldbeused

4 Topreventleakagecurrentandensureaccuratecontrolthelengthofthecablebetweenthedriveandmotorshouldnotexceed50m

5 IfareactorisconnectedbetweenthedriveandthemotorandwiringimpedancecannotbedisregardedusePO4Autotuningtoresetdata

IftheseconditionsarenotsatisfiedsetF42 0Inactive

Datasubjecttochangewithoutnotice707C2007GEDrives517

EExtensionTerminalFunctions

E01TerminalX1

E09TerminalX9

0

0

0

0

0

0

0

0

0

X1 FUNCX2 FUNCX3 FUNC

X4 FUNCX5 FUNC

X6 FUNC

X7 FUNC

X8 FUNC

X9 FUNC

FunctionscanbeindividuallysetfromeachofthedigitalinputterminalsX1toX9

Value Function

0123Multistepfrequencyselection1to15steps45 Accelerationanddecelerationtimeselection3steps

6 SelfholdselectionHLD

7 CoasttostopcommandBX

8 AlarmresetRST

9 ExternalalarmTHR

10 JoggingJOG

11 Frequencysetting2Frequencysetting1Hz2Hzl12 Motor2Motor1M2M1

13 DCinjectionbrakecommandDCBRK

14 Torquelimit2Torquelimit1TL2TL1

15 Switchingoperationfromlinetodrive50HzSW5016 Switchingoperationfromlinetodrive60HzSW60

17 UPcommandUP

18 DOWNcommandDOWN

19 EditpermissioncommandWEKP

20 PIDcontrolcancellationHzPID

21 INormalInverseswitchingTerminals12andC1IVS22 IInterlock522IL23 ITorquecontrolcancellationHzTRQ24 ILinkcommunicationselectionLE25 IUniversalDIUDI26 1PickupstartmodeSTM30 ITimedalarmstopcommandSTOP131 Timedalarmstopcommandwith

Decelerationtime4STOP2

NoteValueswhicharenotsetinthefunctionsfromE01toE09areassumedtobeinactive

518

MultistepfrequencyselectionValue0123ThefrequencycanbeswitchedtoapresetfrequencyinfunctiorcodesCO5toC19byswitchingtheexternaldigitalinputsignalAssignvalues0to3tothetargetdigitalinputterminalThecombinationofinputsignalsdeterminesthefrequency

3

SS8

off1off1off1off

off

off

off

Combination

ofInputSignals5 1 4

RT2 1 RT1off off

Combinationof

InputSignals2 1

SS4 I SS2off1 off

off

off

0

SS1

on

on

ononon

brion

on

on

on

onon on

onon

on

on

on

on

on

on

on

on

on

on

off off

off1 off

off

off

on1 off

off1

off

off off

off

0

0

on

on

on

on

1CO5MULTIHz111C06MULTIHz2I

C07MULTIHz311C08MULTIHz41

C09MULTIHz51010MULTIHz61C11MULTIHz71C12MULTIHz8IC13MULTIHz91

off1C14MULTIHz101IC15MULTIHz11

off1C16MULTIHz12on1C17MULTIHz13off1C18MULTIHz14IC19MULTIHz15

SelectedFrequency

1

Related

Functions

CO5C19

SettingSetting000to

40000Hz

AccelerationandDecelerationtimeselection

Value45TheacceleratioranddecelerationtimecanbeswitchedtoapresettimeinfunctioncodesEl0toE15byswitchingtheexternaldigitalinputsignalAssignvalues4and5tothetargetdigitalinputterminalThecombinationofinputsignalsdeterminestheaccelerationanddecelerationtimes

SelectedAcceleration

DecelerationTimes

1

F07ACCTIME1

F08DECTIME1 Related

E10ACCTIME2 Functions

EllDECTIME2 El0El5

El2ACCTIME3 SettingRangeE13DECTIME3 001to3600s

E14ACCTIME4

El5DECTIME4


SelfholdselectionHLD

Value6Thisselectionisusedfor3wireoperationTheFWDorREVsignalisselfheldwhenHLDCMisonandthisselfholdisclearedwhenHLDCMisturnedoffTo

usethisHLDterminalfunctionassign6tothetargetdigitalinputterminal

Forward

rotation

REVCM

Forward

Outputrotation

Frequency

FWDCMJON

REVCM

BXCM

FWD

REV

HLD

CM

HLDCM oNN

Reverse

rotation

CoasttostopcommandBXValue7WhenBXandCMareconnecteddriveoutputiscutoffimmediatelyandthemotorstartstocoasttoastopAnalarmsignalisneitheroutputnorselfheldIfBXandCMaredisconnectedwhentheoperationcommandFWDorREVisonoperationbeginsatthestartfrequencyTousethisBXterminalfunctionassignvalue7tothetargetdigitalinputterminal

Forward Forwardrotation rotation

Ignored

I ON

1

ONOA1 F0671

AlarmresetRST

Value8IfadrivetripoccursconnectingRSTtoCMclearsthealarmoutputforanyfaultDisconnectingthemclearsthetripindicationandrestartsoperationTousethisRSTterminalfunctionassignvalue8tothetargetdigitalinputterminal

ExternalalarmTHR

Value9DisconnectingTHRandCMduringoperationcutsoffdriveoutputiemotorstartstocoasttoastopandoutputsalarmOH2whichisselfheldinternallyandclearedbyRSTinputThisfunctionisusedtoprotectanexternalbrakeresistorandothercomponentsfromoverheatingTousethisTHRterminalfunctionassignvalue9tothetargetdigitalinputterminalONinputisassumedifthisterminalfunctionisnotset

JoggingJOG

Value10ThisfunctionisusedforjoggingoperationtopositionaworkpieceWhenJOGandCMareconnectedthe


operationisperformedwiththejoggingfrequencysetinfunctioncodeC20whiletheoperationcommandFWDCMorREVCMisonTousethisJOGterminalfunctionassign10tothetargetdigitalinputterminal

Frequencysetting2frequencysetting1Value11ThisfunctionswitchesthefrequencysettingmethoddefinedbyfunctioncodesF01andC30usinganexternaldigitalinputsignal

InputSignal1SelectedFrequencySetting11

off

on

Motor2Motor1

Value12Thisfunctionswitchesmotorconstantsusinganexternaldigitalinputsignal

ThisinputiseffectiveonlywhentheoperationcommandtothedriveisoffandoperationhasstoppedanddoesnotapplytotheoperationatOHz

InputSignal1SelectedMotor12 1off 1Motor1

Motor2

1RelatedFunctionsA01A18

on

13

off

on

OutputFrequency

DCBrake

Frequency

DCBrake

FWDCM 1

DCBRKCM

11F01FREDCMD1

C30FREQCMD2

DCinjectionbrakecommandDCBRKValue13ThisfunctionisusedforDCBraketimecontrol

bydigitalinputincludingextendingbrakingoperationduringstoppingaswellasduringstartupintoarotatingloadWhentheexternaldigitalinputsignalisonDCinjectionbrakingstartswhenthedrivesoutputfrequencydropsbelowthefrequencypresetinfunctioncodeF20aftertheoperationcommandgoesoffTheoperationcommandgoesoffwhentheSTOPkeyispressedduringkeypadpaneloperationorwhenbothterminalsFWDandREVgooffduringterminalblockoperationTheDCinjectionbrakingcontinueswhilethedigitalinputsignalisonInthiscasethelongerofthefollowingtimesisselected

ThetimesetwithfunctioncodeF22

ThetimeduringwhichtheinputsignalissetON

InputSignal1SelectedOperation11DCinjectionbrakecommandnotgiven

DCinjectionbrakecommandgiven

ON 1

ON 1

1 ON 1

ON 1

1ON1

ON 1

Torquelimit2torquelimit1Value14Frequencysetting2frequencysetting1ThisfunctionswitchesthetorquelimitvaluesetwithfunctioncodesF40F41E16andE17usinganextemaldigitalinputsignal

InputSignal114 1off F40DRVTRQ1

F41BRKTRQ1

SelectedTorqueLimitValue

E16DRVTRQ2

E17DRVTRQ2

RelatedFunctions

F40F41E16E17

SettingRangeDRV20to200999BRKO20to200 999

Switchingoperationfromlinedrive60HzSW6050HzSW50

Value1516Motoroperationcanbeswitchedfrom60Hz50Hzcommercialpowertodriveoperationwithoutstoppingthemotorbyswitchingtheexternaldigitalinputsignal

InputSignalI

Function

10

off on 1Driveoperationtolineoperation60Hz50Hzcn off 1Lineoperationtodriveoperation60Hz50Hz

Followingamomentarypowerfailureifthedigitalinputsignalgoesoff50or60HzaccordingtotheinputsignalisoutputaftertherestartwaitingtimefunctioncodeH13Themotoristhendirectedtodriveoperation

UPcommandUPDOWNcommandDOWN

Value1718Whenanoperationcommandisinputontheoutputfrequencycanbeincreasedordecreasedusinganexternaldigitalinputsignal

Thechangerangesfrom0tomaximumfrequencyOperationintheoppositedirectionoftheoperationcommandisnotallowed

Combination SelectedFunction

ofInputSignals whenoperationcommandison18 1 17

off 1 off

offHoldstheoutputfrequencyIncreasestheoutputfrequencyaccordingtotheaccelerationtimeDecreasestheoutputfrequencyaccordingtothedecelerationtimeHoldstheoutputfrequency

TherearethetwotypesofUPDOWNoperationsasshownbelowSelectthedesiredtypebysettingthefrequencyF01or030

Frequencysetting

FO1orC30

8

UPDOWN1

9

UPDOWN2

EditpermissioncommanddatachangepermissionWEKPdataprotectionValue19Thisfunctionallowsthedatatobechangedonlywheninputisreceivedfromanexternalsignaltherebypreventingfunctioncodedatachanges

19 1SelectedFunctionoff 1Prohibitdatachanges

Allowdatachangeson

NoteIfaterminalisassignedthevalue19thedatacannotbechangedTochangedataturntheterminalonandchangeitssettingtoanothernumber

PIDcontrolcancellationHzPID

Value20ThePIDcontrolcanbedisabledbyanexternaldigitalinputsignal

InputSignal1SelectedFunction20

off

on

WhenthePIDcontrolisdisabledthefrequencyissetfromkeypadpanel

Normaloperationinverse

Value21AnaloginputTerminals12and01canbeswitchedbetweennormalandinverseoperationsusinganexternaldigitalinputsignal

InputSignal1SelectedFunction21 1RelatedFunctionF01off NormaloperEtionnnormaloperationis

setandviceversa

Inverseoperationitnormaloperationissetandviceversa

Initialvalue Operationcommandreentryatpower duringdecelerationinputon

OHz Operatesatthefrequencyatreentry

Previous

frequency

Frequency

Frequency

FlVDON

REV

RelatedFunctionsH2OH25EnablePIDcontrol

DisablePIDcontrol

FVVDON

REV 1OFFI

Returnstothefrequencybeforedeceleration

OFF1

Interlock522

Value22WhenacontactorisinstalledontheoutputsideofthedrivethecontactoropensatthetimeofamomentarypowerfailureThispreventsthereductionoftheDCcircuitvoltageandmaypreventthedetectionofapowerfailureandacorrectrestaroperationafterpowerisrecoveredTherestartoperationintheeventofamomentarypowerfailurecanbeperformedeffectivelywithpowerfailureinformationprovidedbyanexternaldigitalinputsignal

520 Datasubjecttochaigewithoutnotice707C2007GEDrives

InputSignal1Function22

off

on

on

NOmomentarypoweralluredetectionoydigitalinput

Tviomentarypowerfailuredetectionoydigitalinput

TorquecontrolcancellationHzTRQValue23IffunctioncodeH18Torquecontrolissettoactivevalue1or2thisoperationcanbecancelledexternallybyassigning23tothetargetdigitalinputterminalandswitchingbetweenactiveandinactiveforthisinputsignal

InputSignal1SelectedFunction23 1RelatedFunctionH18off Torquecontrolfunctionactivetheinputvoltageto

Terminal12isthetorquecommandvalue

TorquecontrolfunctioninactivetheinputvoltagetoTerminal12isthefrequencycommandvaluePIDfeedbackamountwhenPIDcontroloperationisselectedH201or2

LinkOperationselectionLEValue24FrequencyandoperationcommandsfromthedatacommunicationslinkcanbeenabledordisabledbyswitchingtheexternaldigitalinputsignalSelectthecommandsourceinH30Linkfunctionandassign24tothetargetdigitalinputterminaltoenableordisablecommandsinthisinputsignalstate

InputSignal SelectedFunction

24 1RelatedFunctionH30off 1Linkcommanddisabled

Linkcommandenabledon

UniversalDIUDI

Value25Assigning25toadigitalinputterminalrenderstheterminalauniversalDIterminalTheONOFFstateof

signalinputtothisterminalcanbecheckedthroughtheRS485andBUSoption

Thisinputterminalisonlyusedtocheckforanincominginputsignalthroughcommunicationanddoesnotaffectdriveoperation

PickupstartmodeSTMValue26ThepickupstartmodeinfunctioncodeH09canbeenabledordisabledbyswitchingtheextemaldigitalinputsignalAssign26tothetargetdigitalinputterminaltoenableordisablethefunctioninthisinputsignalstate

InputSignal1SelectedFunction26 1RelatedFunctionH09off 1Startcharacteristicfunctiondisabled

Startcharacteristicfunctionenabledon


521

TimedalarmstopcommandSTOP1

Timedalarmstopcommandwithdecelerationtime4STOP2

Value3031DisconnectingSTOP1andCMduringoperationthedrivedeceleratesandstopsbyapresentdecelerationtimeSTOP1decelerationtime4STOP2settingandthenoutputsalarmEr6whichislatchedinternallyandclearedbyRSTinputONinputisassumedwhenthisterminalfunctionisnotset

DigitalInput

TerminalX1

TerminalX2

TerminalX3

TerminalX4

TerminalX5

TerminalX6

TerminalX7

TerminalX8

TerminalX9

Value

0

1

2

3

4

5

6

7

8

FactorySettingsatShipmentDescription

MultistepfrequencyselectionSS1MultistepfrequencyselectionSS2MultistepfrequencyselectionSS4MultistepfrequencyselectionSS8AccelerationanddecelerationselectionRTllAccelerationanddecelerationselectionR12SelfholdselectionHLDCoasttostopcommandBXAlarmresetRST

E10Accelerationtime2

EllDecelerationtime2


E13Decelerationtime3


E15Decelerationtime4

OperationFWD

REWr

X2i

X31

CM

Outputfrequency

CC TIME2

EC TIME2

ACC TIME3DEC TIME3ACC TIME4

DEC TIME4

AccelerationtimelF07andDecelerationtimelF08aswellasthreeotheraccelerationanddecelerationtimescanbeselected

TheoperationandsettingrangesarethesameasthoseforAccelerationtimelandDecelerationtimelSee

explanationsforF07andF08

ForswitchingaccelerationanddecelerationtimesselectanytwoterminalsfromTerminalX1inE01toTerminalX9inE09asswitchingsignalinputterminalsSettheselectedterminalsto4accelerationanddecelerationtimeland5accelerationanddecelerationtime2andinputasignaltoeachterminaltoswitchaccelerationanddecelerationtimesSwitchingispossibleduringaccelerationdecelerationorconstantspeedoperation

ExampleWhenTerminalsX2andX3aresetto4and5

ON n n n

ON

ON

AccelecelAccelDecelAccelLecelAccel

timetimetimetimetimetimetme1 1 2 2 3 3 4

Time

Maximum

frequency

ecel

time

a

E16Torquelimit2driveE17Torquelimit2brake

Be BRK TRQ 2

ThisfunctionisusedtoswitchthetorquelimitlevelsetbyF40andF41usinganexternalcontrolsignalInputanexternalsignalbysettinganyofthedigitalinputterminalsX1toX9to14forTorquelimit2Torquelimit1inE01toE09

522

E20TerminalY1functionselection

E24TerminalsY5AandY5Cfuntionselection

SomecontrolandmonitorsignalscanbeselectedandoutputfromterminalsY1toY5TerminalsY1toY4usetransistoroutputterminalsY5AandY5Cuserelaycontacts

Value

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

31

32

33

Y1 FUNC

Y2 FUNC

Y3 FUNCY4 FUNC

Y5 FUNC

OutputSignalDriveRunningRUNFrequencyarrivalFARFrequencydetectionFDT1StoppingduetoundelvoltageLVTorquepolaritydetectionBDTorquelimitingTLRestartaftermomentarypowerfailureIPFOverloadearlywarningOLIKeypadpaneloperationKPDrivestoppingSTPReadyforoperationfiDYSwitchingbetweenlineanddriveSW88SwitchingbetweenlineanddriveSW522SwitchingbetweenlineanddriveSW521Motor2switchingSWM2TerminalAXfunctionAX

PatternoperationstagechangeTUPatternoperationcycleoperationcompletedTOPatternoperationstagenumberSTG1PatternoperationstagenumberSTG2PatternoperationstagenumberSTG4AlarmdetailAL1AlarmdetailAL2AlarmdetailAL4AlarmdetailAL8

CoolingfanoperatingFANRetryfunctionoperatingTRYUniversalDOUD0HeatsinkoverheatearlywarningOH2ndFreqleveldetectionFDT22ndOLlevelearlywarning0L2TerminalC1offsignalC1OFF

NoteForoutputsignalsmarked refertoinstruction

manualsforRTUcommunicationandthesynchronousoperationcard


DriverunningRUN

Value0TheRUNsignalisoutputwhenthereisoutputspeeddriveisoutputtingafrequencyWhentheDCinjectionbrakefunctionisactivetheRUNsignalisoff

FrequencyarrivalFARValue1SeetheexplanationforfunctioncodeE30frequencyarrivaldetectionwidth

FrequencydetectionFDT1Value2SeetheexplanationforfunctioncodesE31andE32frequencydetection

StoppingduetoundervoltageLVValue3IftheundervoltageprotectivefunctionactivatesieifthemaincircuitDCvoltagefallsbelowtheundervoltagedetectionlevelanONsignalisoutputThesignalgoesoffwhenthevoltagerecoversandincreasesabovethedetectionlevelTheONsignalisretainedaslongastheundervoltageprotectivefunctionisactive

Undervoltagedetectionlevel 230Vseries200V460Vseries400V

TorquepolaritydetectionBDValue4ThisfunctiondeterminesthetorquepolaritycalculatedinthedriveandoutputsasignalindicatingdrivingorbrakingtorqueAnOFFsignalisoutputfordrivingtorqueanONsignalisoutputforbrakingtorque

TorquelimitingTLValue5WhentorquelimitingisactivethestallpreventionfunctionisautomaticallyactivatedtochangetheoutputfrequencyThetorquelimitingsignalisoutputtolightentheloadandalsousedtodisplayoverloadconditionsonthemonitordeviceThisONsignalisoutputwhilethecurrentortorqueislimitedorpowerregenerationisprevented

RestartaftermomentarypowerfailureIPFValue6Followingamomentarypowerfailurethisfunctionreportsthestartofrestartmodetheoccurrenceofanautomaticpullinandthecompletionoftherecoveryoperation

FollowingamomentarypowerfailureanONsignalisoutputwhenpowerisrecoveredandasynchronizationpullinoperationisperformedThesignalgoesoffafterafrequencylevelequaltothatpriortopowerfailurehasbeenrecovered

For0HzrestartatpowerrecoverynosignalisoutputbecausesynchronizationendswhenpowerisrecoveredThefrequencyisnotrecoveredtothelevelbeforethepowerfailureoccurred

OverloadearlywarningOWValue7Beforethemotorisstoppedbyatripoperationofanelectronicthermal01relaythisfunctionoutputsanONsignalwhentheloadreachestheoverloadearlywarninglevel

EithertheelectronicthermalOILrelayearlywarningoroutputcurrentoverloadearlywarningcanbeselected


ForsettingprocedureseeE33OverloadearlywamingoperationselectionandE34Overloadearlywarningoperationlevel

NoteThisfunctionisonlyeffectiveforMotor1

KeypadpaneloperationValue8AnONsignalisoutputwhentheoperationcommandkeysFWDREVandSTOPonthekeypadpanelcanbeusedieF02Operation 0toissueoperationandstopcommands

DrivestoppingSTOPValue9ThisfunctionoutputsaninvertedsignaltoRUNtoindicatezerospeedAnONsignalisoutputwhentheDCinjectionbrakefunctionisoperating

ReadyforoperationRDYValue10ThisfunctionoutputsanONsignalwhenthedriveisreadytooperateThedriveisreadytooperateafterthemaincircuitandcontrolcircuitpowerhavebeenestablishedwherethedriveprotectivefunctionisnotactivated

Aboutonesecondisrequiredfrompowerontoreadyforoperationundernormalconditions

SwitchingbetweentheAClineandthedrive

SW88SW522SW521Value111213Toperformatransferbetweenthelineandthedrivetherelaysequencecanbeaccomplishedusingvalues1112and13ontheYoutputsThesevalueswillprovideoutputsthatcanbeusedforopeningandclosingcontactorsinthetransfersequenceForadetailedexplanationoftheseoutputspleaserefertothefactory

Motor2switchingSWM2Value14WhenasignalforswitchingtoMotor2isinputfromtheterminalselectedbyTerminalsX1toX9thisfunctionselectsandoutputsthesignaltoswitchthemagneticcontactorforthemotorSincethisswitchingsignalisnotoutputduringrunningincludingwhentheDCinjectionbrakingfunctionisoperatingasignalmustbereinputafteroutputstops

TerminalAXfunctionAX

Value15WhenanoperationcommandFWDorREVisenteredthisfunctionoutputsanONsignalWhenastopcommandisenteredthesignalgoesoffafterdriveoutputstopsWhenacoasttostopcommandisenteredandthedriveprotectivefunctionisoperatingthesignalgoesoffimmediately

PatternoperationstagechangeTU

Value16Whenthepatternoperationstagechangesthisfunctionoutputsaoneshot100msONsignaltoreportastagechange

523

PatternoperationcycleoperationcompletedTO

Value17Afterthesevenstagesofapatternoperationhavebeencompletedthisfunctionoutputsaoneshot100msONsignaltoreportthecompletionofallstages

PatternoperationstagenumberSTG1STG2STG4

Value181920Duringpatternoperationthisfunctionreportsthestageoperationprocessbeingoperated

Pattern

OperationStageNoStage1Stage2Stage3Stage4Stage5Stage6Stage7

STG1

on

off

on

off

on

off

on

AlarmDetail

DriveProtectiveFunction

OutputTerminal

STG2

off

on

on

off

off

on

on

1 OutputTerminal

IAL1IAL21AL4AL8

dvercurrentgroundfaultblownfuse on off off off

Overvoitaae 1off onIoffIoffUndervoltageshortageinputphase

on on off offfailure

Motor1andMotor2overload off1off1on1offdriveoverload onIoff1onIoffHeatsinkoverheatingdrive off on I on offoverheatinainternallyExternalalarminputbrakingresistor j I Ionoverheating 1on on off

MemoryerrorCPUerror offjoff off0onKeypadpanelcommunicationerror

on off offIonooinncommunicatjnnerror

Optionerror off1on1off1onOutputwirinuerror off1off1on1onRTUcommunicationerror on1off1on1onOverspeedPGdisconnection off1on1on1on

STG4

off

off

off

on

on

on

on

Whenpatternoperationisnotactivatedienostagehasbeenselectedtheterminalsdonotoutputasignal

AlarmdetailAL1AL2AL4AL8

Value21222324Thisfunctionreportstheoperatingstatusofthedriveprotectivefunction

Undernormaloperationterminalsdonotoutputasigna

CoolingfanoperatingFANValue25WhenusedwithH06CoolingfanONOFFcontrolthisfunctionoutputsasignalwhilethecoolingfanisoperating

RetryfunctionoperatingTRYValue26WhenH04Retryoperatingissetto1orhigherthesignalisoutputduringtheretryoperationifthedriveprotectivefunctionhasbeenactivated

UniversalD0UD0

Value27Assigningavalueof27toatransistoroutputterminalrenderstheterminalauniversalDOterminal

ThisfunctionenablesONOFFthroughtheRS485andBUSoption

Thisfunctionservesonlytcturnthetransistoroutputonoroffthroughcommunicationandisnotrelatedtodriveoperation

HeatsinkoverheatearlywarningOHValue28Thisfunctionoutputsanearlywarningsignalwhentheheatsinktemperatureoverheatdetectionleveliswithin10Coftheovertemptrippoint

2ndFreqleveldetectionFDT2Vallue31Thisfunctionsetsthe2ndFreqleveldetectionSeetheexplanationofFunctionCodeE36andE37HysteresiswidthissameasFDT1E32

2nd01levelearlywarning012Value32Thisfunctionsetsthe2ndoverloadearlywarningSeetheexplanationofoverloadearlywamingOLE37

TerminalC1offsignalC1OFF

Value33ThisfunctionoutputsanONsignalwhenthe01currentinputissmallerthan2mA

Y1Y5SETTINGSWHENSHIPPEDFROMTHEFACTORY

DigitalOutput

Value

TerminalY1 0

TerminalY2 1

TerminalY3 2

TerminalY4 7

TerminalY5 15

E25Y5Ryoperationmode

x2 15IRIYIrp

FactorySettingatShipment

Description

OperatingRUN

FrequencyarrivalFAR

FrequencydetectionFDT

OverloadearlywarningOL

TerminalAXfunctionAX

E

ThisfunctionspecifieswhethertoexcitetheY5relayatONsignalmodeorOFFsignalmode

SetValue 1Operation0 AtOFFsignalmodeY5AY5COFF

AtONsignalmodeY5AY5CON1 AtOFFsignalmodeY5AY5CON

AtONsignalmodeY5AY5COFF

524 Datasubjecttoch3ngewithoutnotice70702007GEDrives

Weltthesevailieis1contactsY5AandY5Careconnectedwhenthedrivecontrolvoltageisestablishedaboutonesecondafterpoweron

E30Frequencyarrivaldetectionwidth

ISITFRSettingrange00to100Hz

he w1 v

tcyisihusameasthesetoperatingIrequencyIhedetectionwidthcanbeadjustedfrom0to10Hzofthesettingfrequency

AJhenthe oncviswithinthedetectionwidthanON

signalcanbeselectedandoutputfromterminalsY1toly51

0Outliequency

requencydetalction

sgnz

terminalsY1toY5

ictenoti

Detcctionwidth

ON

iHr 00to300Hz

33U3rnoenc

A Setirequency

Setfrequency

Detectionwidtt

tI

Detecvcan

ON

Datasublecttochnnijemthoutnotice70702007GEDrives

SetfrecGency

1ime

31Frequencydetectionoperationlevel

E32Frequencydetectionhysteresiswidth

111FlDITI LEVELF HYSTE1

SettingaagerOperationlevel0to120Hz

Thesefdeterminetheoperationleveloftheoutput1cyanahysteresiswidthteroperationreleaseIftheoutputfrequencyexceedsthesetoperationlevelartONsiTiaicanbeoutputfromtem toY5

E33Overloadearlywarningoperation

DotLLJfvEILIF1Settingrange0ElectronicthermalOILrelay

oleofthefollowingtwotypesofoverloadearlyvvFrriirrrearlywarningbyelectronicthermal0Lrelayrr1rorearlywarningbyoutputcurrentorrrIH10131311

t1yirNrc

11w116i

itrtititurfrit

15J011um

Overrruriearlyw11111nghyelectronicthermal011relaywithinversetimecharacteristicstooutputUriuntTheoperationselectionandthermaltimeconstantfortheinversetimecharacteristicsarethesameasthoseoftheelectronicthermal0LrelayformotorprotectionF10andF12

Anoverleadearlywarningisissuedwhenoutputcurrentexceedsthesetcurrentvalueforthesettime

34Overloadearlywarningoperationlevel

ODLLJ1i ILikryTEILISettingrangeDriveratedoutputcurrentx5to150TIn1flciion linestheoperationlevelforthe

IlierviiOitrelayoroutputcurrentTheoperationreleaselevelis90ofthesetvalue

E35Overloadearlywarningoperationtime

LI T1111E031jiSettingrange00to600seconds

ThisfunctionisusedwhenE33Overloadearlywarningoperationselectionissetto1

Setsthetimefromwhentheoperationlevelisattainedurltrltheoverloadearlywarningfunctionisactivated

E36Frequencydetection2operationlevel

Thisfunctiondeterminestheoperationdetectionlevel2oftheoutputfrequencyforoperationreleaseThisfunctionoperatesthesameasE31Frequencydetection1operationlevelFordetailsseetheexplanationfor031

E37 Overloadearlywarning2

E

functronoeterminestheoperationlevel2oftheputryicurrentThisfunctionoperatessameasE33outputcurrentandE35setting

CControlFunctionsofFrequency

CO1Jumpfrequency1

CO2Jumpfrequency2

CO3Jumpfrequency3

C04Jumpfrequencyhysteresis

OutputfrequencyHz

Jumpfrequency11

1

2

3

Settingrange0to120Hzin1Hzincrementsmin

JUMp HYSTR

Settingrange0to30Hzin1Hzincrementsmin

Thisfunctionmakesthesetfrequencyjumpsothatthedrivesoutputfrequencydoesnotmatchthemechanicalresonancepointoftheload

Uptothreejumppointscanbeset

Thisfunctionisineffectiveifjumpfrequencies1to3aresetto0Hz

Ajumpdoesnotoccurduringaccelerationordeceleration

Ifajumpfrequencysettingrangeoverlapsanotherrangebothrangesareaddedtodeterminetheactualjumparea

OutputfrequencyHz

Jumpfrequencywidth

Jumpfrequency

1width

Jumpfrequencywidth Jumpfrequency3

Jumpfrequency2

1Actual T i f

jumpwidthJumpfrequency

t t

width k1 i

i

SetfrequencyHz

JumpfreqJency1

Jumpfrequency2

SetfrequencyHz

528

CO5C19Multistepfrequency1to150

0

0

0

01

1

1

1

11

1

1

11

Settingrange0to120HzIn001Hzincrementsmin

Multistepfrequencies1to15canbeswitchedbytumingterminalfunctionsSS1SS2SS4andSS8onandoffSeeE01toE09forterminalfunctiondefinitions

OFFisthedefaultvalueanyundefinedSS1SS2SS4andSS8terminals

RelatedfunctionsE01toE09Setvalue0to3

OutputFrequencyHz

FWDCM

SS1CM

SS2CM

SS4CM

SS8CM

ULT

ULT

MULT

MULT

MULT

MULT

MULTMULT

MULT

MULT

MULTMULT

MULTMULT

MULT

Cos

CO6

CO9

C08

Col

H

H

H

H

H

H

H

H

H

H

H

H

H

H

H

cio

z

z

z

z

z

z

z

z

z

z

z

z

z

z

z

011

1

1

1

1

1

1

C12

1

2

3

4

5

6

7

8

9

0

1

2

3

4

5

C13

C14

C15

C16

017

C18

C19


C20Jogfrequency

poSettingrange000to12000Hz

Thisfunctionsetsafrequencyforthemotorjoggingoperationwhichisdifferentfromthenormaloperation

ThejoggingfrequencyisusedforoperationwhenthejoggingmodesignalisreceivedfromthekeypadpanelorcontrolterminalFordetailsseetheexplanationsofE01TerminalX1toE09TerminalX9

C21 Patternoperationoperationselection

Patternoperationisanautomaticoperationaccordingtoapresetoperationtimedirectionofrotationaccelerationanddecelerationtimeandfrequency

WhenusingthisfunctionsetFO1Frequencysettingto

10patternoperation

Thefollowingoperationpatternscanbeselected

Value1OperationPattern0 Performapatternoperationcyclethenstop

operation1 Performpatternoperationrepeatedly

OperationisstoppedbytheSTOPoperation2 Performapatternoperationcyclethen

continueoperationatthelastsetfrequency

Setvalue0

Forward

Output

frequency0

Reversev

Setvalue1

Forward

Output

frequency0

Reverse

Setvalue2

Forwardr

Output

frequency0

Reverse

O

A

G

T

HIZI1

TIEIRN

RelatedFunctionsF01C30 10

Endofacycle

7

EndofacycleFWD


Endofacycle

0

Time

Time

Time

529

C22C28 Patternoperationstage1to7

STAGESTAGE

STAGESTAGESTAGE

STAGE

STAGE

1

2

3

4

5

67

SevenstagesareoperatedinorderoffunctioncodesaccordingtothevaluessetinC22Pattemoperationstage1toC28Patternoperationstage7Eachfunctionsetstheoperationtimeandthedirectionofrotationforeachstageandassignsvaluestoaccelerationanddecelerationtime

SetorassignitemOperationtimeRotation

direction

Accelerationand

decelerationtime

Settingexample

100 F

T

StageNo

Stage1

Stage2

Stage3

Stage4

Stage5

Stage6

Stage7

Valuerange00to6000s

ForwardcounterclockwiseReverseclockwiseAccelerationtime1F07Decelerationtime1F08

2Accelerationtime2El0Decelerationtime2Ell

3Accelerationtime3E12Decelerationtime3E13

4Accelerationtime4E14Decelerationtime4E15

NoteTheoperationtimeisrepresentedbythethreemostsignificantdigitshencecanbesetwithonlythreehighorderdigits

0

F

R

1

Accelerationanddeceleration

timecode3

MotorrotatingdirectionForwardcounterclockwise

Operationtime100s

Settheoperationtimeto000foranyunusedstageswhichareskippedduringoperation

InregardtothesetfrequencyvaluethemultistepfrequencyfunctionisassignedaccordingtothetablebelowSevenfrequenciescanbesetforCO5Multistepfrequency1to011Multistepfrequency7

OperationFrequency

Multistepfrequency1CO5

Multistepfrequency2C06






Patternoperationexample Notes

FunctionValueOperationFrequency

C21 1

C22stage1 600F2

C23stage2 100F1

C24stage3 655R4

C25stage4 550R3

C26stage5 500F2

C27stage6 720F4

C28stage7 350F2

Thefollowingdiagramshowsthisoperation

Forward

direction

1

Reverse

direction

A

Setvalue17

MultistepMultistep Multistep frequency

frequency1frequency2 6

Stage1 MultAC4

frequencyn 4

ACC1

ACC2ACC4

ASet

value 4191s16

1

Multistepfrequency3

ACC2

ACC3

Selectsfunction

Multistepfrequency1CO5







Multistepfrequency4

DEC2

DEC2

Multistepfrequency7

Stake7

600S100S655S550S500S720S35051141 04 4i4RG YF

OutputsignalsfromterminalsY1toY5

DEC1

Time

RunningandstoppingarecontrolledbypressingtheSTOPorFWDkeysorbyopeningandclosingthecontrolterminals

WhenusingthekeypadpaneltheFWDkeystartsoperationTheSTOPkeypausesstageadvancePressingtheFWDkeyagainwillrestartoperationfromthestoppointaccordingtothestagesIfanalarmstopoccurspresstheRESETkeytoreleasethedriveprotectivefunctionthenpresstheFWDkeytorestartstageadvance

IfoperationistorestartfromthefirststageC22Patternoperationstage1enteraSTOPcommandandpresstheRESETkey

IfanalarmstopoccurspresstheRESETkeytoreleasetheprotectivefunctionthenpresstheRESETkeyagain

530

1 ThedirectionofrotationcannotbereversedbyacommandissuedfromtheREVkeyonthekeypadpanelorTerminalREVAnyreverserotationcommandsenteredwillbecanceledSelectforwardorreverserotationbythedataineachstageIfthecontrolterminalsareusedforoperationtheselfholdfunctionwillnotworkSelectanaltematetypeswitchwhenusingcontrolterrninals

2 AttheendofacyclethemotordeceleratestostopaccordingtothevaluesetinF08Decelerationtime1

C30Frequencysetting2

EioFIRIEIQIICIMIDII2ForthesettingmethodseetheexplanationforF01NotesSetting23and7areinactiveC1signals

Thisfunctiondeterminesthefrequencysettingmethod

C31AnaloginputbiasadjustmentThesettingrangeis1000to1000in01incrementsofthemaximumoutputfrequency

C32AnaloginputgainadjustmentThegainadjustmentrangeis00to200

MirAAThesefunctionssetthegainandbiasforanaloginputTerminals12inconjunctionwithfunctionsF17freqgainandF18freqbias

FordetailsseetheexplanationforF17andF18

C33Analogsettingsignal

REIFI IFII ElRI

Settingrange000to500seconds

AnalogsignalsinputfromTerminals12V2orC1maycontainnoisewhichrendersthecontrolunstableThisfunctionadjuststhetimeconstantoftheinputfiltertoremovetheeffectsofnoise

AvaluethatissettoolargedelayscontrolresponsealthoughstabilizingthecontrolAvaluethatissettoosmallspeedsupcontrolresponsebutrendersthecontrolunstable

IftheoptimumvalueisnotknownadjustthesettingifthecontrolisunstableorresponseisdelayedNote

ThesetvalueiscommonlyappliedtoTerminals12V2andC1ForinputofPIDfeedbackthePIDcontrolfeedbackfilterH25isused


Motor1PMotorParameters

P01Numberofmotor1poles

a

0

0

lirF411 P0LEs

Settingrange2468101214

ThisfunctionsetsthenumberofpolesinMotor1IfthissettingisnotmadeanincorrectmotorspeedsynchronousspeedisdisplayedontheLED

P02Motor1capacity

M1 cAP

Setvaluesformodelswithnominalmotorcapacityof30Hporless001to60Hp

Setvaluesformodelswithnominalmotorcapacityof40Hpormore001to800Hp

ThenominalmotorcapacityissetatthefactoryThissettingshouldonlybechangedwhendrivingamotorwithadifferentcapacity

Setthenominalmotorcapacitylistedin91StandardSpecificationsAvalueintherangefromtworatingslowertooneratinghigherthanthenominalmotorcapacitycanbesetIfavalueoutsidethisrangeissetaccuratecontrolcannotbeguaranteedIfavaluebetweentwonominalmotorcapacitiesissetdataforthelowercapacityisautomaticallystoredforrelatedfunctiondata

IfthisfunctionsettingischangedthefollowingrelatedfunctionsareautomaticallysettodatavaluesfortheFuji3phasestandardmotor

P03Motor1ratedcurrent

P06Motor1noloadcurrent

P07Motor1 R1

P08Motor1 X1

Note

ThevaluesfortheGE3phasestandardmotorare230V60Hz4polesforthe230Vseries460V60Hz4polesforthe460Vseries

P03Motor1ratedcurrent

P03 1 R

Settingrange000to2000AThisfunctionsetstheratedcurrentvalueforMotor1

PO4Motor1Tuning

04M1 TuN1

Thisfunctionmeasuresandautomaticallystoresmotordata

532

ValueIOperation0 1Inactive

MeasurethemotorsprimaryresistanceR1andbasefrequencyleakagereactanceXwhenthemotorisstoppiigandautomaticallystorebothvaluesinP07andf08

MeasurethemotorsprimaryresistanceR1andbasefrequencyleakagereactanceXwhen

2 themotorisstoppiigmeasurethenoloadcurrentlowhenthemotorisrunningandautomaticallystorethesevaluesinP06P07andP08

PerformautotuningifthepreviouslystoreddatainP06NoloadcurrentP07R1andP08XdiffersfromtheactualmotordataSometypicalexamplesarelistedbelowAutotuningimprovescontrolandcalculationaccuracy

WhenamotorotherthantheGEstandard3phasemotorisusedandaccuratedataisrequiredforclosecontrol

Whenoutputsideimpedancecannotbeignoredegwhenthecablebetweenthedriveandthemotoris

toolongorwhenareactorisconnectedWhenR1orXisunknownegwhenanonstandardorspecialmotorisused

TuningProcedure1 Adjustthevoltageandfrequencyaccordingtomotor

dataAdjustfunctionsF03MaximumoutputfrequencyF04BasefrequencyF05RatedvoltageandF06Maximumoutputvoltage

2 FirstentermotorconstantsthatcannotbetunedSetfunctionsP02CapacityP03RatedcurrentandP06NoloadcurrentnoloadcurrentsettingisnotrequiredifPO42

3 Whentuningthenoloadcurrentbewareofmotorrotation

4 SetfunctionPO4Autotuning1motorstopor2motorrotationPresstheFUNCDATAkeytostorethesetvalueandpresstheFWDkeyorREVkeyTuningwillstart

5 TuningmaytakeseveralsecondsIfPO42themotoracceleratesuptohalfthebasefrequencyaccordingtoaccelerationtimeistunedforthenoloadcurrentanddeceleratesaccordingtothedecelerationtimeThetotaltuningtimevariesdependingonthesettingsforaccelerationanddecelerationtime

6 PresstheSTOPkeyandtheprocedurewillend

NoteUsefunctionA13Motor2autotuningtotuneMotor2Inthiscasethesetvaluesdescribedin1and2aboveareforfunctionsA01etccorrespondingtoMotor2

WARNING

Iftheautotuningvalueissetto2themotorrotatesatamaximumofhalfthebasefrequencyBewareofmotorrotationasinjurymayresult


P05Motor1OnlineTuning

M0 M1 ITIU I fLongtimeoperationaffectsmotortemperatureandmotorspeedOnlinetuningminimizesspeedchangesrelatedtothesetemperaturechanges

0

0

0

Value

0

1

1Operation1Inactive1Active

P06Motor1noloadcurrent

Q 6m111111OIII 1II

Settingrange000to2000AThisfunctionsetsthenoloadcurrentexcitingcurrentforMotor1

P07 Motor1R1settingP08 Motor1Xsetting

HTR1

X

ThesefunctionsareusedtosetdataifusingamotorotherthantheGEstandard3phasemotorandwhenthemotorconstantandtheimpedancebetweenthedriveandmotorareknown

CalculateR1usingthefollowingformula

R1R1 CableR

X100

VNIY1

R1PrimarycoilresistancevalueofthemotorWCableROutputsidecableresistancevalueWVRatedvoltageM IRatedcurrentARatedcurrent

X1X2XMX2XM CableXX X100

Vf1

X1PrimaryleakagereactanceofthemotorpiX2Secondaryleakagereactanceconvertedtoaprimary

valueofthemotorWXMExcitingreactanceofthemotorWCableXOutputsidecablereactanceWV RatedvoltageVIRatedcurrentANote

ForreactanceuseavaluefromthedatastoredinF04Basefrequency1

WhenconnectingareactororfiltertotheoutputcircuitadditsvalueUsevalue0forcablevaluesthatcanbe

ignored


P09Slipcompensationcontrol

533

09SL P c0MP1


ChangesinloadtorqueaffectmotorslippagethuscausingvariationsinmotorspeedTheslipcompensationcontroladdsafrequencyproportionaltomotortorquetothedriveoutputfrequencyThiswillminimizevariationsinmotorspeedduetochangesintorque

Calculatetheamountofslipcompensationusingthefollowingformula

SlippagerminBasefrequencyX Hz

Synchronousspeedrmin

Slippage SynchronousspeedRatedspeed

HHighPerformancefunction

H03Datainitializing

11DATA N T

Settingrnage 0Disabled1Initializesdata

Thisfunctionreturnsallfunctiondatachangedbythecustomertotheoriainalfactorysettinasinitialization

ToperforminitializationpresstheSTOPandAkeystogethertosetH031thenpresstheFUNCDATAkeyThevaluesforallfunctionsareinitializedThesetvalue

inH03automaticallyreturnsto0followingtheendofinitialization

H04AutoresetTimes

H05AutoresetResetinterval

0

4AuT0 REsIEIT

R SET NT

Settheprotectivefunctionreleasecountandwaitingtimefromitsstartuptorelease

SettingrangeCount01to10Waitingtime2to20seconds

WhenadriveproteQtivefunctionwhichinvokestheretryoperationisactivatedthesefunctionsreleaseoperationoftheprotectivefunctionandrestartsoperationwithoutissuinganalarmorterminatingoutput

TodisabletheretryfunctionsetH04Retrycount 0

Driveprotectivefunctionsthatcaninvoketheretryfunction

dBH

brakingresistoroverheatingOL1

Motor1overload

OL2

Motor2overload

OLU

Driveoverload

0C10C20C3

Overcurrent

OV1OV2OV3

Overvoltage

OH1

Heatsinkoverheating

OH3

Driveoverheating

internally

IfthevalueofH04Retrycountissetfrom1to10adriveruncommandisimmediatelyenteredfollowingthewaittimesetinH05RetrywaittimeandthestartupoftheretryoperationIfthecauseofthealarmhasbeenremovedatthistimethedrivestartswithoutswitchingtoalarmmodeIfthecauseofthealarmstillremainstheprotectivefunctionisreactivatedaccordingtothewaittimesetinH05RetrywaitingtimeThisoperationisrepeateduntilthecauseofthealarmisremovedTherestartoperationswitchestoalarmmodewhentheretrycountexceedsthevaluesetinH04RetrycountTheoperationoftheretryfunctioncanbemonitoredfromterminalsY1toY5

534

WARNING

WhentheretryfunctionisselectedoperationwillautomaticallyrestartdependingonthecauseofthestopThemachineshouldbedesignedtoensuresafetyduringarestartWhentheretryfunctionisselectedGEstartsoftwareF02set3or4doesnotwork

Alarm

ProtectivefunctionAutomatic

release

command

of

protectivefunctionOutputfrequency

Output

signals

terminalsY1toY5

Occurrence

Alarm

Protectivef OperatingOperating Operating Operating

functtonIAutomatic 0101 0i0yf 01Sy

rwlearseaIaH05 H05yrll

Rntrycommand Wan Watted

of

m

me dmcCountsetin

protectivefunctiont First Second 04count

Outputfrequency

Outputsignals

terminalsY1toY5J 11 ON

H06Fanstopoperation

0

Settingrange 0ONOFFcontroldisabled1ONOFFcontrolenabled

ThisfunctionspecifieswhetherONOFFcontrolforthecoolingfanisautomaticVVhilepowerisappliedtothedrivetheautomaticfancontroldetectsthetemperatureoftheheatsinkandturnsthefanonoroffWhenthiscontrol

isnotselectedthecoolingfanrotatescontinuously

ThecoolingfanoperatingstatuscanbemonitoredfromterminalsY1toY5

H07ACCDECModeselectpattern

Whenretrysucceeded

OccurrenceExtinction

ViOperating

Waitingtime1105 n

retryfailed Alarm

reset

1 AN

0

SIT10

Restart

P

ip7kIcIc1 IPITINI 11

Time

Extinction

Settingrange 0Inactivelinearaccelerationanddeceleration

1Sshapeaccelerationanddecelerationmiid2Sshapeaccelerationanddecelerationsharp3Curvilinearaccelerationanddeceleration

Thisfunctionselectstheaccelerationanddecelerationpattern

Datasubjecttociangewithoutnotice7072007GEDrives

SshapeAccelerationandDeceleration

Thispatternreducesshockbymitigatingoutputfrequencychangesatthebeginningandendofaccelerationanddeceleration

Outputfrequency

tIHzjA

tact Dacc

Patternconstants

When1isselctedinH07

midSshapepattern

RangeofSshaped

Timefor

SshapedataccelerationTimefor

Sshapedatdeceleration

005xmaximum

outputfrequencyHz010x

acceleration

times010x

decelerations

OO1EfLIOICIKII1

Settingrange 0Inactive1Active


When2isselctedin

H07midSshapepattern

010xmaximumoutputfrequencyHz

020xaccelerationtimes

020xdecelerations

Whenaccelerationanddecelerationtimesareverylongorshortaccelerationanddecelerationarealmostlinear

CurvilinearAccelerationandDeceleration

Thisfunctionisusedtominimizemotoraccelerationand

decelerationtimesintherangethatincludesaconstantoutputrange

Outputfrequency

acceleration deceleration

olMaximumk s

output

Set

frequency

Base

frequency

0 tsec

H08Revphasesequencelock

Ifaccidentalreversingcouldresultinamalfunctionthisfunctioncanbesettopreventreversal

ThisfunctionpreventsareversingoperationresultingfromaconnectionbetweentheREVandCMterminalsinadvertentactivationoftheREVkeyornegativeanaloginputfromTerminals12orV1

H09Startmode

09SITIAIRITIIMIOIDIEI

Settingrange012

Thisfunctionsmoothlycatchesaspinningmotorwhichiscoastingafteramomentarypowerfailureorafterthemotorhasbeensubjecttoexternalforcewithoutstoppingthemotoriewindmillingfan

AtstartupthisfunctiondetectsthemotorspeedandoutputsthecorrespondingfrequencytherebyenablingashockfreemotorstartupThenormalstartupmethodisusedifthecoastingspeedofthemotoris120HzormoreasadrivefrequencyandifthevalueofF03MaximumfrequencyexceedsthevalueofF15Frequencylimiterupperlimit

535

Value

0 11 I2

Restartaftera

Normal momentary Linetodrive

startup power switchingfailure

Inactive1 Inactive 1 Inactive

Inactive1 Active 1 Active

Active I Active 1 Active

Explanation

1 ThisfunctioniseffectiveifF14Restartaftermomen

tarypowerfailureoperationselectionissetto34or5ThisfunctionisalsoeffectivewhenoperationisswitchedfromthelinetothedriveThemotoris

startedwiththesamefrequencyasthecurrentcoastingspeedspeedsearch

2 InadditiontorestartingfollowingamomentarypowerfailureandswitchingbetweenthelineandthedrivethisfunctiondetectsthecoastingspeedofthemotorandstartsthemotoratthesamefrequencyasallstartupsincludingwhenanONoperationcommandisentered

Byassigning26startcharacteristicsselectiontoterminalsX1toX9thisfunctioncanbeexternallyselectedasthenormalstartupmethodwheneveranONoperationcommandisentered

01sor 02sor

CM1 longer longer

LSTM

Outputfrequencymotorspeed

Speedsearch

HHON

ON

L

Acceleration

Time

Time

NoteThedotteddashedlineindicatesmotorspeed

H10Energysavingoperation

MU EN RGY sAV

Settingran 0Inactive 1Active

Withconstantspeedoperationatlightloadsfixedoutputfrequencythisfunctionautomaticallyreducestheoutputvoltagewhileminimizingtheproductofvoltageandcurrentpower

ExceptionIfF09Torqueboost1 00

Notes

UsethisfunctionforvariabletorqueloadsegfanspumpsIfusedforaconstanttorqueloadorrapidlychangingloadthisfunctioncausesadelayincontrolresponse

Theenergysavingoperationautomaticallystopsduringaccelerationanddecelerationorwhenthetorquelimitingfunctionisactivated

H11DECmode

DEC M0DE

Settingrange 0DecelerationtostopbasedondatasetwithH07Nonlinearaccelerationanddeceleration

1CoastingtostopThisfunctiondeterminesthedrivestoppingmethodwhenaSTOPcommandisentered

Note

ThisfunctioniseffectiveonlywhenaSTOPcommandisenteredandthereforeisineffectiveifthemotorisstoppedbyloweringthesetfrequency

H12Instantaneousovercurrentlimiting

hiINISlTIIcILI I

Settingrange0Inactive 1Active

AnovercurrenttripgenerallyoccurswhencurrentflowsabovethedriveprotectivelevelfollowingarapidchangeinmotorloadTheinstantaneousovercurrentlimitingfunctioncontrolsdriveoutputandprohibitstheflowofacurrentexceedingtheprotectiveleveleveniftheloadchanges

Sincetheoperationleveloftheinstantaneousovercurrentlimitingfunctioncannotbeadustedthetorquelimitingfunctionmustbeused

MotorgenerationtorquemaybereducedwheninstantaneousovercurrentlimitingisappliedSetthisfunctiontobeinactiveforequipmentsuchaselevatorswhichareadverselyaffectedbyreducedmotorgenerationtorqueinwhichcaseanovercurrenttripoccurswhenthecurrentflowexceedsthedriveprotectivelevelAmechanicalbrakeshouldbeusedtoensuresafety

536

H13AutorestartRestarttime

RIEISITIAIRII ITI

Settingrange01to1003econds

InstantaneousswitchingtoanotherpowerlinewhenthepowerofanoperatingmotoriscutofforpowerfailureoccurscreatesalargephasedifferencebetweenthelinevoltageandthevoltageremaininginthemotorwhichmaycauseelectricalormechanicalfailureTorapidlyswitchpowerlinesstoretheremainingvoltageattenuationtimetowaitforthevoltageremaininginthemotortoattenuateThisfunctionoperatesatrestartafteramomentarypowerfailure

IfthemomentarypowerfailuretimeisshorterthanthewaittimevaluearestartoccursfollowingthewaittimeIfthepowerfailuretimeislongerthanthewaittimevaluearestartoccurswhenthedriveisreadytooperateafterabout02to05seconds

H14Autorestartfreqfallrate

hill AILILIIRIAITE

Settingrange000001to10000HzsIfH14 000thefrequencyisreducedaccordingtothesetdecelerationtime

ThisfunctiondeterminesthereductionrateoftheoutputfrequencyforsynchronizingthedriveoutputfrequencywiththemotorspeedThi3functionisalsousedtoreducethefrequencyandtherebypreventstallingunderaheavyloadduringnormaloperationNote

AfrequencyreductionratethatissettoolargemaytemporarilyincreasetheregenerationenergyfromtheloadandinvoketheovervoltageprotectivefunctionConverselyaratethatistoosmallextendstheoperationtimeofthecurrentlimitingfunctionandmayinvokethedriveoverloadprotectivefunction

H15AutorestartholdingDCvoltage

roll HoILIDIIII

Settingrange 230Vseries200to300V

460Vseries400to600V

ThisfunctionisusedwhenF14Restartaftermomentary

powerfailureoperationselectionissetto2decelerationtostopatpowerfailureor3operationcontinuationEitherfunctionstartsacontroloperationifthemaincircuitDCvoltagedropsbelowthesetoperationcontinuationlevel

Ifpowersupplyvoltagetothedriveishigh controlcanbe

stabilizedevenunderanexcessiveloadbyraising the

operationcontinuationlevelHowever ifthelevelistoo

highthisfunctionactivatesduring normaloperationandcausesunexpectedmotionPleasecontactGE Drives

beforechangingthefactorydefaultvalue


H16AutorestartOPRcommandselfholdtime

116SELFHOLD ITSettingrange00to300seconds999

SincethepowertoanexternaloperationcircuitrelaysequenceandthemainpowertothedriveisgenerallycutoffatapowerfailuretheoperationcommandissuedtothedriveisalsocutoffThisfunctionsetsthetimean

operationcommandistobeheldinthedriveIfapowerfailurelastsbeyondtheselfholdtimepoweroffisassumedautomaticrestartmodeisreleasedandthedrivestartsoperationatnormalmodewhenpowerisappliedagainThistimecanbeconsideredtobetheallowablepowerfailuretime

IfH16 999anoperationcommandwillbehelduntilcontrolpowerinthedriveisestablishedoruntilthemaincircuitDCvoltageisabout0

H19Activedrive

09AuT RED


Thisfunctionautomaticallyextendsacceleratingtimeby60secondsorlongertopreventaninvertertripresultingfromatemperatureriseintheinverterduetoovercurrent

Iftheactivedrivefunctionisactivatedtheaccelerationtimewillbethreetimestheselectedtime

H2OPIDcontrolmodeselect

0P D M0DE

Settingrange 0Nooperation1Normaloperation2Inverseoperation

PIDcontroldetectstheamountoffeedbackfromasensorandcomparesitwiththetargetvalueegreferencetemperatureIfthevaluesdifferthisfunctionproducesanoutputtoeliminatethedeviationInotherwordsthiscontrolmatchesthefeedbackamountwiththetargetvalue

Thisfunctioncanbeusedforflowcontrolpressurecontroltemperaturecontrolandotherprocesscontrols

Targetvalue

J DriveI Gontroi

sectionI I tartet

HI

Feedbackamount

ForwardorreverseoperationscanbeselectedforPID

controller outputThisenablesmotorrevolutionstobefasterorsloweraccordingtoPIDcontrolleroutput


Inverteroutputfrequency

Maximum

frequncy

0

0 PIDoutput

Normalopreration

iInverseopreration

100

ThetargetvaluecanbeenteredusingF01Frequencysetting1ordirectlyfromthekeypadpanel

ForentryfromF01Frequencysetting1inputasignaltotheselectedterminalFordirectentryfromthekeypadpanelturnonkeypadoperationSelectanyofthedigitalTerminalsX1E01toX9E09andassignavalueof11frequencysettingswitching

NOTEForthetargetvalueandfeedbackamounttheprocessamountcanbedisplayedaccordingtothevaluessetinE40DisplaycoefficientAandE41DisplaycoefficientB

Display

DisplaycoefficientA

DisplaycoefficientB

Target value or

0 100feedbackamount

H21PIDcGntrolfeedbacksignal

FB CSIII0

ThisfunctionselectstheterminaldirectionofoperationandfeedbackinputSelectavaluefromthetablebelowaccordingtosensorspecifications

Value Description0 Terminal12forwardoperation0to10Vvoltageinput1 TerminalC1forwardoperation4to20mAcurrentinput2 Terminal12reverseoperation10toOVvoltageinput3 1TerminalC1reverseoperation20to4mAcurrentinput

538

Feedbackamount

100

0

OV

4mA Input

Normal

operation

Inverse

operation10V

20mA

OnlypositivevaluescanbeinputforthisfeedbackamountofPIDcontrolNegativevalueseg0to10V10toOVcannotbeinputherebythefunctioncannotbeusedforareverseoperationbyananalogsignal

FeedbacksignalsettingIH21mustbedifferentfromthetypeofsetpointvalue


Directfrequencysettingfromkeypadpanel

Processamountsetting11fromkeypadpanel

SettingselectedinF01frequencysetting1

Deviation

Operationamount

13EPIIGIAIIIN11 1 11


E01toE09functionfrequencysettingswitchingbetween1and2

PID

calculator

H22PIDcontrolPgain

H23PIDcontrolIgain

H24PIDcontrolDgainThesefunctionsarenotgenerallyusedalonebutarecombinedlikePcontrolPIcontrolPDcontrolandPIDcontrol

Pgainoperation

AnoperationusinganoutputfrequencyproportionaltodeviationiscalledPoperationwhichoutputsanoperationamountproportionaltodeviationthoughitcannoteliminatedeviationalone

Time

Settingrange001to100times

PgainistheparameterthatdeterminestheresponselevelforthedeviationofPoperationAlthoughanincreaseingainspeedsupresponseanexcessivegaincausesvibrationandadecreaseingaindelaysresponse

Normal

operation

Inverse

operation I2

H2O

operationselection

Response

E01toE09functionPIDcontrolcancellation

Igainoperation

AnoperationwherethechangespeedoftheoutputfrequencyisproportionaltothedeviationiscalledanoperationAnIoperationoutputsanoperationamountastheintegralofdeviationandthereforehastheeffectofmatchingthefeedbackcontrolamounttothetargetvalueegsetfrequencythoughitdeterioratesresponseforsignificantchangesindeviation

539

c0

u0

0E

0

E

Frequencycommand

40

1

Signalreversal

Signalreversal

H21settingsignalswitching

Drive

section

Control

target

getTerminal12

1

Terminal

Clror

Time

Time

BEEFIGAINSettingrange00Inactive01to3600seconds

H23IgainisusedasaparametertodeterminetheeffectofIoperationAlongerintegrationtimedelaysresponseandweakensresistancetoexternalelementsAshorterintegrationtimespeedsupresponsebutanintegrationtimethatistooshortcausesvibration

Dgainoperation

AnoperationwheretheoutputfrequencyisproportionaltothedeviationdifferentialiscalledaDoperationItoutputsanoperationamountasthedeviationdifferentialandthereforeiscapableofrespondingtosuddenchanges

0

0

o

D GA N

Time

Settingrange000Inactive001to100seconds

H24DgainisusedasaparametertodeterminetheeffectofaDoperationAlongerdifferentiationtimecausesvibrationbyPoperationquicklyattenuatingattheoccurrenceofdeviationExcessivedifferentiationtimecouldcausevibrationShorteningthedifferentiationtimereducesattenuationattheoccurrenceofdeviation

PIcontrol

PoperationalonedoesnotremovedeviationcompletelyP IcontrolwhereIoperationisaddedtoPoperationisnormallyusedtoremovetheremainingdeviationPIcontrolalwaysoperatestoeliminatedeviationevenwhenthetargetvalueischangedorthereisaconstantdisturbanceWhenIoperationisstrengthenedhowevertheresponseforrapidlychangingdeviationdeterioratesPoperationcanalsobeusedindividuallyforloadscontaininganintegralelement

PDcontrol

IfdeviationoccursunderPDcontrolanoutputfrequencylargerthanthatofDoperationaloneoccursrapidlyandpreventsthedeviationfromexpandingForasmalldeviationPoperationisrestrictedWhentheloadcontainsanintegralelementPoperationalonemayallowresponsestovibrateduetotheeffectoftheintegralelementinwhichcasePDcontrolisusedtoattenuatethevibrationofPoperationandstabilizeresponsesInotherwordsthiscontrolisappliedtoloadsinprocesseswithoutabrakingfunction

540

PIDcontrol

PIDcontrolcombinestePoperationtheIoperationwhichremovesdeviatiDnandtheDoperationwhichsuppressesvibrationThiscontrolachievesdeviationfreeaccurateandstableresponses

AdjustingPIDvalueAdjustthePIDvaluewhilemonitoringtheresponsewaveformonanoscilloscopeorotherinstrumentifpossibleProceedasfollows

IncreasethevalueofFI22Pgainwithoutgeneratingvibration

DecreasethevalueofH23Igainwithoutgeneratingvibration

IncreasethevalueofH24Dgainwithoutgeneratingvibration

Adjusttheresponsewaveformasfollows

ToremovetheovershootincreasethevalueofH23IgainthendecreasethevalueofH24Dgain

After

adjustment

00n

aBeforeadjustment

TostabilizeresponsequicklyallowingforminovershootdecreasethevalueofH23IgainorincreasethevalueofH24Dgain

0a

CC

Q0

00a

1

Before

adjustment

After

adjustment

Before

adjustment

Time

Time

TosuppressvibrationwithaperiodlongerthanthevalueofH23IgainincreasethevalueofH23

After

adjustment

Time

TosuppressvibrationwithafrequencyroughlyequivalenttothevalueH24DgaindecreasethevalueofH24Ifthereisresidualvibrationwith00decreasethevalueofH22Pgain

Before

adjustment

After

adjustment

Time


H25PIDcontrolFeedbackfilter

111130FIBI IFIITIEIRI1Settingrange00to600seconds

ThisfilterisforfeedbacksignalinputfromTerminals12or01ThisfilterstabilizesoperationofthePIDcontrolsystemAsetvaluethatistoolargehoweverdeterioratesresponse

H26PTCthermistormodeselect


SetthisfunctionactivewhenthemotorhasaPTCthermistorforoverheatprotection

ConnectthePTCthermistorasshowninthefigurebelowTurnonswitchPTConthecontrolPCBThetripmodeisactivatedbyOH2Externalthermalrelaytripped

PTC

thermistor

PTc M0DE

13

C

Resistor

250Ohm

11

PTC

IONOFF

1kOhmT

ov

H27

Level

DC1OV

I

ComparatorOH2

NoteMustbe0settingwhenusing420mAreferenceorfeedbacksignalandthePTCswitchmustbeoff

H27PTCthermistorlevelselect

QPTIc ILIEI

Settingrange000to500V

ThevoltageinputtoTerminal01iscomparedtothesetvoltagelevelIftheinputvoltageisequaltoorgreaterthanthesetvoltageH26PTCthermistorModeselectstarts

ThePTCthermistorhasitsownalarmtemperatureTheinternalresistancevalueofthethermistorlargelychangesatthealarmtemperatureTheoperationvoltagelevelissetusingthischangeintheresistancevalue

Internalresistanceof

PTCthermistor

Rp2

Rpl

Alarm

temperature

Datasubjecttochangewithoutnotice707Cr2007GEDrives

Temperature

ThefigureaboveforH26PTCthermistorModeselectshowsthata250WresistorandthethermistorresistancevalueRpareconnectedinparallelHencevoltageVc1atTerminal01canbecalculatedusingthefollowingforrnula

250Rp

Vci 250Rp X10V

1000250Rp250 Rp

TheoperationlevelcanbesetbybringingRpintheVc1calculationformulaintothefollowingrange

Rp1 Rp Rp2

TocalculateRpusethefollowingformula

H28Droopoperation

ODIR00PII I I II

Settingrange99Hzto00Hz

WhentwoormoredrivemotorsoperateasinglemachineahigherloadisplacedonthemotorthatisrotatingthefastestDroopoperationachievesagoodloadbalancebyapplyingdroopingcharacteristicstospeedagainstloadvariations

541

Calculatethedroopamountusingthefollowingformula

Droopamount BasefrequencyX

SpeeddroopatratedtorquerminHz

Synchronousspeedrmin

Characteristicsofthemotor

Whendroop Whendroopoperationisactive operationisinactive

Torque

Ratedtorque

0

Rp Rp1 Rp2Ohm

SpeedSynchronous

speed

H30SeriallinkFunctionselect

L NK FUNC

Settingrange0to3

ThelinkfunctioncommunicationprovidesastandardRS485serialinterfaceandoptionalfieldbusconnections

Theseriallinkfunctionincludes

1 Monitoringdatamonitoringfunctiondatacheck2 Frequencysetting3 OperationcommandFWDREVandothercom

mandsfordigitalinput4 Writefunctiondata

CommunicationcanbeenabledanddisabledbyadigitalinputThisfunctionsetstheseriallinkfunctionwhencommunicationisenabled

Value

0

1

2

3

FrequencyCommand

Disabled

Enabled

Disabled

Enabled

OperationCommand

Disabled

Disabled

Enabled

Enabled

ThedatamonitoringandwritefunctionsarealwaysenabledDisablingcommunicationbyadigitalinputproducesthesameresultsasifthisfunctionweresetto0IfthebusoptionisinstalledthissettingselectsthebusfunctionandtheRS485interfaceisrestrictedtomonitoringandwritingfunctiondataIfthebusoptionisnotinstalledthissettingselectstheRS485function

H31RS485Address

H39RS485ResponseintervalThesefunctionssettheconditionsforRS485RTUserialcommunicationSettheconditionsaccordingtothehostdevice

DIDIRESS JSettingrange1to247ThisfunctionsetsthestationaddressofRTUMaximumconnecteddevicesis31foranRS485network

B0D 0N ER

Settingrange0to3

Thesefunctionsconfigurethedrivebehaviorintheeventofacommunicationerror

542

2

MTIIIMIEIRI1 1 111

Settingrange0to600sec

Thisfunctionsetstheerrorprocessingtimervalue

Settingrange0to3

Thisfunctionsetsthebaudrate

Value IProcessingatCommunicationError0 1ImmediateEr8tripforcedstop

ContinueoperationwithintimertimeEr8tripafter1 timeexpires

3 IContinueoperation

BAUD

Value

0

1

2

3

LENGT

Thisfunctionsetsdataleigth

Value IDataLength0 I8bit

61PIAIITIYI1 I11

Thisfunctionsetstheparitybit

Value IParityEit0 1None1 1Even2 IOdd

MasiT

Thisfunctionsetsthestcpbit

Value

0

ContinueopetationandretrywithintimertimetheninvokeanEr8tripifacommunicationerroroccursIfanerrordoesnotoccurcontinueoperation

P

R

BaudRate

19200bitss

9600bits

4800bits

2400bits

H

6

StopBi

2bits

1bit

ATE

Ts

ThestopbitisautomaticallyconfiguredbythevalueoftheparitybitForparityNONEthestopbitis2bitsForparityEVENorODDThestopbitis1bit

Datasubjecttocrangewithoutnotice7072007GEDrives

BIERIRE

D

s T

Settingrange 0nodetection1to60seconds

InasystemwherethedriveiscontinuouslypolledwithinaspecifictimethisfunctiondetectsthataccesswasstoppedduetoanopencircuitorothernetworkfaultandresultsinanEr8trip

NTIE VAL

Settingrange000to100second

Thisfunctionsetsthetimefromwhenarequestisissuedfromthehostdevicetowhenaresponseisreturned


AAlternativeMotorParametersMotor2

A01Maximumfrequency2

A

A

ThisfunctionsetsthemaximumfrequencyforMotor2outputbythedriveItoperatesthesameasF03Maximumfrequency1FordetailsseetheexplanationforF03

A02Basefrequency2

0

ThisfunctionsetsthemaximumoutputfrequencyintheconstanttorqueareaforMotor2ieoutputfrequencyatratedoutputvoltageItoperatesthesameasF04Basefrequency1FordetailsseetheexplanationforF04

A03RatedVoltage2

ThisfunctionsetstheratedvoltageoutputtoMotor2ItoperatesthesameasF05Ratedvoltage1FordetailsseetheexplanationforF05

A04MaximumVoltage2

OMAIXl

ElSE Hz 2

RATED 2

MAIX V

2

21111

ThisfunctionsetsthemaximumdriveoutputvoltageforMotor2ItoperatesthesameasF06Maximumvoltage1FordetailsseetheexplanationforF06

A05Torqueboost2

0TR B00S 2

ThisfunctionsetsthetorqueboostfunctionforMotor2ItoperatesthesameasF09Torqueboost1FordetailsseetheexplanationforF09

544

A06Electronicthermalrelay2select

A07Electronicthermalrelay2level

A08Electronicthermalrelay2Thermaltimeconstant

A

A

A

Thesefunctionssetthefunctionoftheelectronicthermal

overloadrelayforMotor2TheyoperatethesameasF10toF12Electronicthermaloverloadrelay1FordetailsseetheexplanationsforF10toF12

0

0

0

A09Torquevectorcontrol2

OTIR0VECT

1ELCTRN 0L2OL LEVEL2TIME CNST2

0R2

ThisfunctionsetsthetorquevectorfunctionforMotor2ItoperatesthesameasF42Torquevectorcontrol1FordetailsseetheexplanationforF42

A10Numberofmotor2poles

A00M2 P0LES

ThisfunctionsetsthenumberofpolestobedrivenbyMotor2ItoperatestheameasP01NumberofMotor1polesFordetailsseetheexplanationforP01

AllMotor2capacity

12111111301IcIAIPThisfunctionsetsthecapacityofMotor2ItoperatesthesameasP02Motor1CapacityFordetailsseetheexplanationforP02HowevertherelatedmotordatafunctionschangetoAl2Motor2RatedcurrentA15Motor2NoloadcurrentA16Motor2R1settingandAl7Motor2Xsetting

Al2Motor2Ratedcurrent

Ei0IMI2IILITI 1

functionsetstheratedcurrentforMotor2It

operatesthesameasP03Motor1RatedcurrentFordetailsseetheexplanationforP03

Datasubjectochangewithoutnotice7072007GEDrives

A13Motor2Tuning

A

A0

2 TuN1nemThisfunctionsetsonlinetuningforMotor2ItoperatesthesameasforPO4Motor1TuningFordetailsseetheexplanationforPO4

A14Motor2Onlinetuning

4M2 N2

ThisfunctionsetsonlinetuningforMotor2ItoperatesthesameasP05Motor1OnlinetuningFordetailsseetheexplanationforP05

A15Motor2Noloadcurrent

A

ThisfunctionsetsthenoloadcurrentforMotor2It

operatesthesameasP06Motor1NoloadcurrentFordetailsseetheexplanationforP06

A16Motor2R1setting

AllMotor2Xsetting

B6M2R1

7M2 X

ThesefunctionssetR1andXforMotor2ItoperatesthesameasP07Motor1R1settingandP08Motor1XsettingFordetailsseetheexplanationsforP07andP08

A

A

A18Slipcompensationcontrol2

A

Elam2 0

aSL p c0Mp2

ThisfunctionsetstheamountofslipcompensationforMotor2ItoperatesthesameasP09SlipcompensationcontrolFordetailsseetheexplanationforP09


Notes


6ProtectiveOperations

61ListofProtectiveFunctions

IntheeventofanabnormalityintheinvertersoperationtheprotectivefunctionwillactivateimmediatelytotriptheinverteranddisplaythealarmnameontheLEDmonitorwhilethemotorcoaststoastopAlistofthealarmswiththeirexplanationsisincludedinthetablebelowandtroubleshootingchartsinSection7Table611ListofAlarmsandCauses

1 KeypadPanelDisplayILED1 LCD

OC1IOCDURINGACC0C2IOCDURINGDEC

0C3I OCATSETSPD

AlarmName

Overcurrent

Groundfault EF

Overvoltage

Undervoltage

Inputphaseloss Lin

OverheatingofheatOH1sink

Externalalarm OH2

Overheatinginternally

Overheatingofbrakingresistor

OH3

dbH

Motor1overload OL1

Motor2overload OL2

Driveoverload OLU

Memoryerror Er1

Keypadpanelcommunication Erg

error

CPUerror 1Er3Optionerror IEr4

1Er5

Blownfuse FUS

Operatingerror Erb

Outputwiring error Er7

ModbusRTUerrorIEr8

GROUNDFAULT

OU1 OVDURINGACC

OU2 OVDURINGDEC

OU3 OVATSETSPD

LU UNDERVOLTAGE

PHASELOSS

FINOVERHEAT

EXTALARM

HIGHAMBTEMP

DBROVERHEAT

MOTOR1OL

MOTOR2OL

INVERTEROL

DCFUSEOPEN

MEMORYERROR

KEYPDCOMERR

CPUERROR

OPTNCOMERR

OPTIONERROR

OPRPROCDERR

TUNINGERROR

1RS485COMERRI

Duringacceleration

Duringdeceleration

Runningatconstantspeed

NoteNumberinfronofAlarmCodeindicatesmultiplealarmsSeepage415Datasubjecttochangewithoutnotice7072007GEDrives

61

CauseofActivation

Iftheinverteroutputcurrentmomentarilyexceedstheovercurrentdetectionlevelduetoanovercurrentinthemotororashortcircuitorgroundfaultintheoutputcircuittheprotectivefunctionisactivatedduringheavyload

Ifagroundfaultintheinverteroutputcircuitisdetectedtheprotectivefunctionisactivatedfor40HpormoreonlyIfagroundfaultoccursinaninverterratedat30HporlesstheinverterisprotectedbytheovercurrentprotectionIfprotectionagainstpersonalinjuryorpropertydamageisrequiredinstallaseparategroundfaultprotectiverelayorgroundleakagecircuitbreaker

Duringacceleration

Duringdeceleration

1Runningatconstantspeed

IftheDClinkvoltageinthemaincircuitexceedstheovervoltagedetectionlevel230Vseries400VDC460Vseries800VDCduetoanincreaseintheregeneratingcurrentfromthemotortheoutputisshutdownHoweverprotectionagainstinadvertentovervoltageeghighvoltagelinemaynotbeprovided

IftheDClinkvoltageinthemaincircuitfallsbelowtheundervoltagedetectionlevel230Vseries400VDC460Vseries800VDCduetoaloweredpowersupplytheoutputisshutdownIffunctionF14RestartaftermomentarypowerfailurewasselectedanalarmisnotdisplayedInadditionifthesupplyvoltagefallstoalevelunabletomaintaincontrolpoweranalarmmaynotbedisplayed

IfinputpowerL1RL2SandL3Thasanyphaseofthe3phasepowerOPENorifthereisasignificantdisparitybetweenthephasestheretifyingdiodesorsmoothingcapacitorsmaybedamagedAnAlarmisdisplayedandtheprotectivefunctionisactivatedduringheavyload

Ifthetemperatureoftheheatsinkrisesduetoacoolingfanfailureorthetemperatureoftheheatsinkistoolowtheprotectivefunctionisactivatedduringheavyload

Iftheexternalalarmcontactsonthebrakingunitbrakingresistororexternalthermal0LrelayareconnectedtothecontrolcircuitterminalsTHRthecontactswillbeactuatedaccordingtocontactsignals

Ifthetemperatureinsidetheinverterrisesduetopoorventilationetctheprotectivefunctionisactivated

IfelectronicthermalOLrelayforbrakingresistorfunctionF13isselectedtheprotectivefunctionisactivatedtopreventtheresistorfromburningduetooverheatingcausedbyfrequentuseofthebrakingresistor

Theprotectivefunctionisactivatedifthemotorcurrentexceedsthepresetlevelprovidedthatelectronicthermal0Lrelay1functionF10hasbeenselected

Ifthesecondmotorcurrentexceedsthepresetlevelwhentheoperationisswitchedtodrivethesecondmotortheprotectivefunctionisactivatedprovidedthatelectronicthermal0Lrelay2offunctionA04wasselected

Iftheoutputcurrentexceedstheratedoverloadcurrenttheprotectivefunctionisactivatedtoprovidethermalprotectionagainstoverheatingofthesemiconductorelementsintheinvertersmaincircuit

IfthefuseintheinverterisblownoutfollowingashortcircuitordamagetotheinternalcircuittheProtectivefunctionisactivatedfor40Hoormoreonly

Ifamemoryerroroccurssuchasmissingorinvaliddatatheprotectivefunctionisactivated

Ifacommunicationerrororinterruptbetweenthekeypadpanelandcontrolcircuitisdetectedtheprotectivefunctionisactivated

IfaCPUerroroccursduetonoiseetctheprotectivefunctionisactivated

Erroroccurredwhileusinganoptionalunit

DetectsdriveoperatingprocedureerrorduringdrivestartupFWDorREVconnectedtoterminalCMwhenMainpowerisappliedtodriveF02setting3or4StopkeyonkeypadispressedinterminaloperationF02setting1or3Detectedtimedalarmstopcommand

Ifthereisanopencircuitorconnectionerrorintheinverteroutputwiringduringanautotuningproceduretheprotectivefunctionisactivated

IfanerroroccurswhileusingModbusRTUtheprotectivefunctionisactivated

62AlarmReset

ToreleasethetripstatusentertheresetcommandbypressingtheRESETkeyonthekeypadpanelorsendingtheappropriatesignaltotheRSTterminalafterremovingthecauseofthetripSincetheresetcommandisanedgeoperationinputacommandsequencesuchasOFFONOFFasshowninFig621

WhenreleasingthetripstatussettheoperationcommandtoOFFIftheoperationcommandissettoONinverterwillstartoperationafterresetting

62

10msormore

i 1Resetcommand OFF1ON1OFFKeypadpaneldisplay

Alarmoutput

Fig621

NormaldisplayIAlarmdisplayIOperable

OFF ON OFF

I

tTrip

WARNING

IfthealarmresetisactivatedwiththeoperationsignalONtheinverterwillrestartsuddenlywhichmaybedangerousToensuresafetydisabletheoperatingsignalwhenreleasingthetripstatusasaccidentmayresult


7Troubleshooting

71ActivationofProtectiveFunction

1 Overcurrent

NO

Removetheshortcircuit

andgroundfault

Canthetorqueboostamountbereduced

1YESReducethetorqueboost

Faultydriveorerrordueto InoiseConsultwithGEDrive

2 Groundfault

3 Fusebrown

Fusebrown

FUS

1 YES

Reducetheloadorincrease 1YESthedrivecapacity

NO

Nix

YES

Prolongtimesettings1 1

1

Possibleshortcircuit

withinthedrive

ContactGEDrive


Overcurrentduringacceleration0C1

ArethemotorconnectingterminalsUVWshortcircuitedorgrounded

1 1 1

1

Removethegroundedpart

NO

Overcurrentduringacceleration0C1

NO NO

1 YES

Cantheaccelerationtime

settingbeprolonged

NO

Istheaccelerationtime

settingtooshortcomparedwiththeload

YES NO

1 Reducetheloadorincrease

thedrivecapacity

YES

71

Overcurrentduringdeceleration0C2

NO

Istheloadexcessive

Isthedecelerationtime

settingtooshortcomparedwiththeload

YES

Canthedecelerationtime

settingbeprolonged

NO

ThebrakingmethodrequiresinspectionContactGEDrive

NO

YES

Groundfault Isapartinthedriveoutputcircuit FaultydriveorerrorduetonoiseEF cablemotorgrounded NO1 ContactGEDrivei

Overcurrentrunningatconstantspeed0C3

NO

Hastheloadchangedsuddenly

YES

Reducetheloadorincrease

thedrivecapacity

Note Thegroundfaultprotectivefunctionisprovidedonlyfordrivefornominalappliedmotorsratedat40HPormore

4Overvoltage

Reducethesupplyvoltagetolessthanthespecifiedupperlimit

FaultydriveorerrorduetonoiseContact

GEDrive

5Lowvoltage

LowvoltageLU

C

CIsthepowersupply

voltagewithinthespecifiedvalue

OvervoltageduringaccelerationOU1

NO

NO

YES

1 NO

1 YES

DoesOUalarmactivatewhenaccelerationis

completed

1 YES

Canthedecelerationtimebeprolonged

YES

Reducel

INO

Isthepowersupplyvoltagewithinthespecifiedvalue

NO

YES

DoesOUactivatewhentheloadissuddenlyremoved

Hasamomentarypowerfailureoccurred

Faultypartsorlooseconnectioninthepower

circuit

OvervoltageduringdecelerationOU2

1 NO

DoesthemaincircuitDClinkvoltage

exceedtheprotectionlevel

YES

Cantheamountofloadinertiabereduced

IsthebrakingdeviceorDCbrakefunctioninuse

InspectthebrakingmethodContactGEDrive

Istherealoadrequiringalargestartingcurrentwithinthesamepower

distributiongroup

Modifypowerdistributionsystemtosatisfythespecifiedvalue

72

IYES

NO

YES

NO

YES

Cantheacceleration

YEStimebeprolonged

NO

Resetandrestart

operation

Replacethefaultypartandrepairtheconnection

DoesLUactivatewhen

thecircuitbreakeror

magneticcontactorisswitchedon

OvervoltacerunningatconstantspeedOU3

Ispowertransformercapacityadequate

YES

YESINO

YES

Prolong

NO

YES

ConsiderusingabrakingsystemorDC

brakefunction

Faultydrivecontrolcircuitorerrorduetonoiseetc

ContactGEDrive

IsthemaincircuitDCvoltagebetweenPNhigherthanthe

detectionlevelspecifiedinSection611

1Thedrivemaybefaulty

ContactGEDrive


6Overheatinginternallyandoverheating 7 Externalthermalrelaytrippedofheatsink

OvertemperatureatinsideairOH3

Checkthetemperatureoftheheatsinkusingthealarm

informationdisplayedonthekeypadpanel

Doestheheatsink

temperatureindicate50Corlower

1

1NO

OverheatingatheatsinkOH1

1

YES

IstheloadexcessiveYES

1 NO

Isthecoolingfanrotating

1YESIsthecoolingair

passageblocked

1NOfstheambient YES

temperaturewithinthespecification

1NOArrangeperipheral

conditionstomeetthe

specification

NO


YESi1

8 Driveoverloadandmotoroverload

Driveoverload Motoroverload

OLU OL1OL2

Dothecharacteristicsofthe

electronicthermal0Lrelayandmotoroverloadmatch

IVESIstheelectronicthermal0L NO

relaysettingcorrect

IYEsIstheloadexcessive

NO

1YESReducetheloador

increasedrivecapacity

Ilncreaseambient

temperature

YES

Istheambient NO

temperature10Corlower

ReducetheloadI

Replacethecoolingfan

Removeobstacles

FaultydriveorerrorduetonoiseetcContactGEDrive

Connectathermal0L

relayexternally

Settothecorrectlevel


73

ExternalthermalrelaytrippedOH2

NO IsPTCMODE

H26enabled

YES

IsPTCoperatingYES 1

NO

IsPTClevelH27set

correctly

1YESIstheexternalcircuit

includingconstantsregular

YES


1

NO 1

NO

IsdatainputtothecontrolterminalsTHRX1toX9 NOArealarmsignalsfrom

externalequipmentinputtotheterminalsandtheCM

1YES

Isthealarmfunctionof NOtheexternalequipment

operatingcorrectly

IYESFaultydriveorerrorduetonoiseetcContactGEDrive

Incorrectmotorloador

inadequatecoolingCheckthemotorside

Settocorrectvalue

Changetoregularexternalcircuit

Connectthealarm

Isignalcontact

Removethecause

ofalarmfunction

activation

9 MemoryerrorEr1KeypadpanelcommunicationerrorEr2CPUerrorEr3

Eri23indicatedAbnormal

displayorindicationgoesout

TurnthepoweroffthenonagainaftertheCHARGElamp

CRGgoesoff

Isdatadisplayedonthe N

LEDmonitorcorrectly

IYESDriveisnormal

Continueoperation

11InputPhaseLoss

InputphaselossLin

NO


Areallmaincircuitpowersupply NOterminalsL1RL2SandL3fT

connectedtothepowersupply

YES

Arethereloosescrewson YES

theterminalblock

1NOIsthereasignificantimbalancevoltagebetweenphases

YS

Remedyfaultyparts

NO

AretheconnectorsplugsandICsinsertedcorrectlyIstherenoisegenerating

sourcenearby

YES

DrivemaybefaultyContactGEDrive

Connectallthree

phases

Tightenthescrewsontheterminalblock


74

YES

l

10Outputwiringerror

OutputwiringerrorEr7

Didtheerroroccur

duringtuning

Arethebrakingunitand YES

brakingresistorconnectedincorrectly

1

NO

NO

1 NO

NO

Faultydriveorerrorduetonoiseetc

ContactGEDrive

IstheUVWterminalwiringnotYESconnectedoristhereanopen

circuit

1 NO

Thekeypadpanelconnectorisloose

Isconnectionbetween

controlterminalsFWDREVCMenabled


YES

YES

Connect

correctlyorreplacethe

cable

Connect

correctlyorreplacethe

cable

Securethe

connector

Disablethe

connection


72AbnormalMotorRotation

1 Ifmotordoesnotrotate

Removethecauseofalarm

functionactivationandreset

thealarmthenrunthemotor

Ifnoerrorisdetectedcontinueoperation

IYES

Doesthemotorrunif IFWDorREVispressed I

Motordoesnotrotate

1N

PresstheUP

keyandsetthefrequency

IYESDoesthemotorstart

whenthekeyUPispressed

1N

Setthefrequencycorrectly

Faultymotor

JNOExcessiveload

IYES

jIsthetorqueboost YES

setcorrectly

1 NO

IRaisethetorqueboost

YES


ChargelampCRGlightsandLCDmonioor

lightsup

IYES

IstheLCDmonitor

displayinganalarmmodescreen

INO

Keyadpanel

NO

Isinputmethodfromkeypadpanelorcontrol

terminal

Wastheforwardor

reverseoperationcommandgiven

YESYES

I YES

1

Control

terminals

NO Hasthefrequency NObeenset

YES YES

NO

ArethefrequencylimiterHighandthefrequency

YESsettinglowerthanthe

startingfrequency

1NO

CArethedriveoutput NO

terminalsUVWprovidedwiththepropervoltage

YES Arethecablestothe NOmotorconnected

correctly

ITheloadisexcessiveresultinginmotorlockReducetheloadandcheckthatthebrakeisreleased

ifamechanicalbrakeisused

NO Is externalwiringbetweencontrolcircuitterminalsFWD

REV CMconnectedcorrectly

Istheexternalwiringbetween Icontrolterminals131211

andC1orbetweenX1X9and NO

CMforthemultistepfrequencyselectionconnected

correctly

Arethecircuitbreakerand NOmagneticcontactoronthepower

supplysideswitchedonYES

ArethevoltagesatthepowerterminalsRL1

S12TL3normal

IYES

IsajumperorDCreactor NOconnectedbetweenterminals

P1andP4

IYES

75

1NO

YES

DrivemaybefaultyContactGEFuji

Correctthewiringerror

ReplacethefaultyfrequencysettingPOTVRsignalconverter

I switchorrelaycontactsasrequired

YES

Turnon

Checkforproblemslow

NOvoltageanopenphasealooseconnectionpoor

contactandremedyaccordingly

Connect

DrivemaybefaultyContactGEDrive

Replacethefaultyswitchorrelay

Correctthewiringerror

NoteMonitortheoperationcommandorfrequencysettingvaluesetcontheLEDorLCDmonitorafter

selectingtherespectivefunctions

ThemotordoesnotrotateifthefollowingcommandsareissuedAnoperationcommandisissuedwhilethecoasttostoporDCbrakingcommandisoutputAreverseoperationcommandisissuedwiththeH08Revphasesequencelockvaluesetof1

i

Ifthemotorrotatesbutthespeeddoesnotchange

Changethesetting

YES

Themotorrotatesbutthe

speeddoesnotchange

Pattern

operationIsthetimertiming

YES

toolong

1 NO

Isthepatternoperationcompeted

NO

YESAreallaccelerationanddecelerationtimes

identical

NO


Isthemaximum

frequencysetting

toolow

NO

YES Isthehigherorlowerfrequencylimiter

activating

NO

NO Istheaccelerationor

decelerationtimeset

toolong

Whichfrequencysettingmethodsusedkeypadpanel

analogsignalmultistepfrequencyorUPDOWNcontrolIsthepatternoperationactivated

MultistepfrequencyUPDOWN

YES

Increasethesetting

Keypadpaneloperation

Analogsignal

Aretheexternalconnections NOICorrecttheconnectionbetweenX1X9andCM

correct

YES

Arethefrequenciesforeachmultistep

frequencydifferent

YES

YES

Changethetimesettingtoconformtoloadvalues

76

error

NO1ChangethefrequencyI setting

Setthefrequency

iYES

Doesthespeedchangewhen NO

theOForDOWNispressed

Ganthefrequencyflingsignal0to10V

NO

1

se YES

to20mAbechanged

AretheexternalNO connectionsbetween

controlterminals1312

11andC1correct

YES

ReplacethefaultyfrequencysettingPOTVRorsignal

converterasrequired

InthefollowingcaseschangingthemotorspeedisalsorestrictedSignalsareinputfromcontrolterminalsboth12andC1whenF01Frequencycommand1and030

Frequencycommand2aresetto3andthereisnosignificantchangeintheaddedvalueTheloadisexcessiveandthetorquelimitingandcurrentlimitingfunctionsareactivated


3 Ifthemotorstallsduringacceleration

Themotorstallsduringacceleration

Useathickercablebetween

thedriveandthemotoror

shortenthecablelength

Reducethetorqueoftheloadorincreasethedrive

capacity I

Themotorgenerates Isthetorqueboost YES

abnormalheat excessive

NO


IstheaccelerationtimeYEStooshort

NO

Istheinertiamomentof the YES

Motorortheload excessiveNO

YES Hasthemotorterminal

voltagedropped

NO

YES Isthetorqueoftheloadexcessive

NO

Isthetorqueboostsetcorrectly

NO

Increasethetorqueboost

NO

Istheloadexcessive

NO

YES

Hasthemotorbeen YES

operatingcontinuouslyataverylowspeed

Isthedriveoutput voltage YES

TerminalsUVWbalanced

NO


77

Prolongthetime

IsaspecialmotorusedYESNO

Reducetheinertiamoment

oftheloadorincreasethe

drivecapacity

Faultydriveorerrorduetonoiseetc

ContactGEDrive

Reducethetorqueboost

Useamotorexclusive

tothedrive

YESIReducetheloadorincreasemotorcapacity

Faultymotor

ContactGEDrive

NoteMotoroverheatingfollowingahigherfrequencysettingislikelytheresultofthecurrentwaveform

ContactGEDrives

Notes


8MaintenanceandInspection

ProceedwithdailyinspectionandperiodicinspectiontopreventmalfunctionandensurelongtermreliabilitySometipsregardingthingstolookforduringtheseinspectionsarelistedbelow

81DailyInspectionsDuringoperationavisualinspectionforabnormaloperationcantakeplaceextemallywithoutremovingthecovers

Theinspectionshouldcoverthefollowingareas

1Theperformanceaccordingtostandardspecificationsisasexpected

2Theenvironmentconformstostandardspecifications3Thekeypadpaneldisplayisnormal4Therearenoabnormalsoundsvibrationsorodors5Therearenoindicationsofoverheatingordiscoloration

82PeriodicInspections

Periodicinspectionsshouldbemadeafterstoppingoperationscuttingoffthepowersourceandremovingthesurfacecover

NotethatafterturningoffthepowerthesmoothingcapacitorsintheDCsectionofthemaincircuittaketimetodischargeTopreventelectricshockconfirmwithamultimeterthatthevoltagehasdroppedbelowthesafetyvalue25VDCorbelowafterthechargelampCRGgoesoff

WARNING

Starttheinspectionatleastfiveminutesaftertumingoffthepowersupplyforinvertersratedat30HporlessWaitatleasttenminutesforinvertersratedat40HpormoreCheckthatthechargelampCRGwentoffandthatthevoltageis25VDCorlessbetweenterminalsPandN Electric

shockmayresultOnlyauthorizedpersonnelshouldperformmaintenanceandcomponentreplacementoperationsRemovemetaljewelrysuchaswatchesandringsandalwaysuseinsulatedtoolsNevermodifythedriveElectricshockorinjurymayresult

Datasubjecttochangewithoutnotice7072007GEDrives81

AreatoCheckI ItemstoCheck

Environment 1Checktheambienttemperaturehumidityvibrationatmospheredustgasoilmistwaterdrops

2Istheareasurroundingtheequipmentfreeofforeignobjects

Voltage

Keypadpanel

Structure

frameorcover

UC

Resistor

ControlPC

Eboardand5connector0

00

Coolingfan

E

u

a

c0

0Ventilation

Arethevoltagesinthemaincircuitandthecontrolcircuitnormal

1Isthedisplayhardtoread2Arethecharacterscomplete

1Isthereabnormalsoundorvibration2Arenutsorboltsloose3Istheredeformationordamage4Istherediscolorationasaresultofoverheat

ing5Aretherestainsordust

Common 1Aretherelooseormissingnutsorbolts2Aretheredeformationscracksdamageor

discolorationduetooverheatingordeteriorationintheequipmentandinsulation

3Aretherestainsanddust

Conductors 1Istherediscolorationordistortionofaandwiring conductorduetooverheating

2Aretherecrackscrazingordiscolorationofthecablesheath

Terminalblock I Istheredamage

Smoothing 1Isthereelectrolyteleakagediscolorationcapacitor crazingorswellinginthecase

2Isthesafetyvalvenotprotrudingorarevalvesprotrudingtoofar

3Measurethecapacitanceifnecessary

1Isthereanyunusualodorordamagetotheinsulationbyoverheating

2Isthereanopencircuit

Transformer Isthereabnormalbuzzingoranunpleasantandreactor smell

Magnetic 1Istherearattlingnoiseduringoperationconductor 2Arethecontactsroughandrelay

1Arethereanyloosescrewsorconnectors2Isthereanunusualodorordiscoloration3Aretherecracksdamagedeformationor

excessiverust

4Isthereelectrolyteleakageordamagetothecapacitor

1Isthereabnormalsoundorvibration2Arenutsorboltsloose3Istherediscolorationduetooverheating

Seeadditionalnotesonfollowingpage

Howtoinspect

1Conductavisualinspectionanduseappropriatemeters

2Visualinspection

Measurewithamultimeter

1Visualinspection2Visualinspection

1Visualandauralinspection2Tighten345Visualinspection

1Tighten23Visualinspection

12Visualinspection

IVisualinspection12Visualinspection3Estimatelifeexpectancyfrom

maintenanceinformationandfrorn

measurementsusingcapacitancemeasuringequipment

82

1Visualandolfactoryinspection2Conductavisualinspectionorusea

multimeterbyremovingtheconnectionononeside

Auralolfactoryandvisualinspection

1Auralinspection2Visualandolfactoryinspection3Visualinspection4Estimatelifeexpectancybyvisual

inspectionandmaintenaceinformation

I EvaluationCriteria

1Resultscomplywithallstandardspecifications

2Theareaisclear

Resultscomplywithallstandardspecifications

12Thedisplaycanbeeasilyreadandcharactersarenormal

12345Noabnormalities

123NoabnormalitiesNoteDiscolorationofthe

busbardoesnot

indicateaproblem

12Noabnormalities

INoabnormalities12Noabnormalities3Capacitanceiswithin

85ofinitialvalue

12

Noabnormalities

Lessthanabout10

oftheindicatedresistancevalue

Noabnormalities

1Auralinspection 12Noabnormalities2Visualinpection

1234Noabnormalities

1AuralandvisualinspectionTurr 1Thefanmustrotatemanuallyconfirmthepoewrisoff smoothly

2Tighten 23Noabnormalities3Visualinspection4Estimatelifeexpectancybymainte

nanceinformation

Isthereforeignmatterontheheatsinkorintake Visualinspection Noabnormalities

andexhaustports


NoteIfequipmentisstainedwipewithacleanclothUseavacuumtoremovedustEstimateoflifeexpectancybasedonmaintenanceinformation

ThemaintenanceinformationisstoredinthedrivekeypadpanelItindicatestheelectrostaticcapacitanceofthemaincircuitcapacitorsandthelifeexpectancyoftheelectrolyticcapacitorsonthecontrolPCboardandthecoolingfansUsethisdataasthebasistoestimatethelifeexpectancyofparts

1Determiningthecapacitanceofthemaincircuitcapacitors

ThisdriveisequippedwithafunctiontoautomaticallyindicatethecapacitanceofthecapacitorsinstalledinthemaincircuitwhenpoweringupthedriveafterdisconnectingthepoweraccordingtotheprescribedconditionsTheinitialcapacitancevaluesaresetinthedrivewhenshippedfromthefactoryandthedecreaseratio tothose

valuescanbedisplayedUsethisfunctionasfollows

1RemoveanyoptionboardsfromtheinverterDisconnecttheDCbusconnectionstothemaincircuitTerminalsPandNfromthebrakingunitorotherinvertersifconnectedThepowerfactorcorrectingreactorDCreactordoesnotneedbedisconnectedApowersupplyintroducedtotheauxiliaryinputTerminalsROTOthatprovidescontrolpowershouldbeisolated

2DisableallthedigitalinputsFWDREVX1X9onthecontrolterminalsAlsodisconnectRS485serialcommunicationifused

TurnonthemainpowersupplyConfirmthatthecoolingfanisrotatingandthattheinverterisnotoperatingThereisnoproblemiftheOH2Externalthermalrelaytrippedfunctionisactivatedbythedigitalinputterminal

3Turnthemainpoweroff4Turnonthemainpoweragainafterverifyingthatthechargelampiscompletelyoff5Openthemaintenanceinformationonthekeypadpanelandconfirmthecapacitancevaluesofthe

builtincapacitors

2 LifeexpectancyofthePCcontrolboardTheactualcapacitanceofacapacitorisnotmeasuredinthiscaseHowevertheintegratedoperatinghoursforthecontrolpowersupplymultipliedbythelifeexpectancycoefficientasdefinedbythetemperatureinsidetheinverterwillbedisplayedHencethehoursdisplayedmaynotagreewiththeactualoperatinghoursdependingontheoperationalenvironmentSincetheintegratedhoursarecountedinunithourspowerinputforlessthanonehourwillbedisregarded

3 LifeexpectancyofcoolingfanTheintegratedoperatinghoursofthecoolingfanaredisplayedSincetheintegratedhoursarecountedinunithourspowerinputforlessthanonehourwillbedisregardedThedisplayedvalueshouldbeconsideredaroughestimatebecausetheactuallifeofacoolingfanisinfluencedsignificantlybythetemperature

Table82Roughestimateoflifeexpectancyusingmaintenanceinformation

Parts 1 RecommendedLevel

Capacitorinmaincircuit 185orlessoftheinitialvalue

ElectrolyticcapacitoroncontrolPCboard 161000hours

Coolingfan 140000hours5Hporless25000hoursOver75Hp

Estimatedlifeexpectancyofaventilationfanatinverterambienttemperatureof40C

Datasubjecttochangewithoutnotice707C2007GEDnves 83

83MainCircuitMeasurements

TheindicatedvaluesdependonthetypeofmeterbecausetheharmoniccomponentisincludedinthevoltageandcurrentofthemaincircuitpowerinputandtheoutputmotorsideoftheinverterIfmeasuringwithameterforcommercialpowerfrequencyuseusethemetersshowninTable831

ThepowerfactorcannotbemeasuredusingpowerfactormeterscurrentlyavailableonthemarketwhichmeasurethephasedifferencebetweenvoltageandcurrentIfpowerfactorsmustbemeasuredmeasurethepowervoltageandcurrentontheinputsideandoutputsidethencalculatethepowerfactorusingthefollowingformula

Table83 MetersforMeasuringMainCircuit

Item

Symbol

Power

supply

PowerWPowerfactor x100

3xVoltageVxCurrentA

InputpowersupplySide OutputmotorSide DCLinkCircuit

VoltageP N

Voltage nCurrentnnn

Metername Ammeter Voltmeter Powermeter Ammeter Voltmeter Powermeter DCVoltmeter

ARST VRST WRST AUVW VUVW WUVW V

Metertype Movingiron Rectifieror Digital Movingiron Rectifier Digitalpower Movingcoiltype

type movingironpowermeter type type meter

tvoe

NoteIftheoutputvoltageismeasuredwitharectifiertypemeteranerrormayoccurUSEadigitalACpowermetertoensureaccuracy

84

Voltage Current

Motor


84InsulationTest

AvoidmeggertestingonandrivesinceaninsulationtestwascompletedatthefactoryIfameggertest mustbecom

pletedproceedasdescribedbelowIncorrecttestingmethodsmayresultinproductdamageIfthespecificationsforthedielectricstrengthtestarenotfollowedthedrivemaybedamagedIfadielectricstrength test

mustbecompletedcontactyourlocaldistributorornearestFujiElectricsalesoffice

1Meggertestforthemaincircuit1 Usea500VDCmeggerandisolatethemainpowerbeforestartingmeasurement2 Ifthetestvoltageisconnectedtothecontrolcircuitremoveallconnectioncablestothecontrolcircuit3 ConnectthemaincircuitterminalsusingcommoncablesasshowninFig8414 Performthemeggertestonlybetweenthecommoncablesconnectedtothemaincircuitandground

Terminal05 Ameggerindicating5MOhmormoreisnormalThisisthevaluemeasuredwithonlythedriveconnected

Megger

G

L1RL2SL3TDB P1P4N U

Fig841Meggertest

2Insulationtestinthecontrolcircuit

MeggeranddielectricstrengthtestsarenotperformedonthecontrolcircuitUsearesistancemultimeter withahighresistancerangetocheckthecontrolcircuit

1 Removeallexternalcablesfromthecontrolcircuitterminals2 ConductacontinuitytestbetweengroundsAresultof1MOhmormoreisnormal

3ExteriormaincircuitandsequencecontrolcircuitRemoveallcablesfromdriveterminalstoensurethattestvoltageisnotappliedtothedrive

85ReplacementPartsThelifeexpectancyofapartdependsonthetypeofparttheenvironmentandoperatingconditionsPartsshouldbereplacedasshowninTable851

Table851Partreplacement

Partname

Coolingfan

Smoothingcapacitor

ElectrlyticcapacitoronthePCboard

Fuse

Otherparts


Standardperiodforreplacement

3years

5years

7years

10years

Comments

Exchangeforanewpart

ExchangeforanewpartdetermineaftercheckingExchangeforanewPCboarddetermineafterchecking

Exchangeforanewpart

Determineafterchecking

85

Notes


9WarrantyPartsandService

Thepurposeofthissectionistoprovidespecificinstructionstotheuserofthestandarddrivereferenced

inthisbookregardingwarrantyadministrationandhowtoobtainassistanceonbothinwarrantyandoutofwarrantyequipment

Forallwarrantyproceduresrefertosection10ofthisinstructionmanualtoidentifythepartorassembly

Ifassistanceisrequiredtodeterminewarrantystatusidentifydefectivepartsorobtainthenameofyourlocaldistributorcall

GEIndustrialSystemsProductServiceEngineering1501RoanokeBlvd

SalemVA241536492USAPhone18005335885UnitedStates

15403783280InternationalFax 15403878606All

indicatestheinternationalaccesscoderequiredwhencallingfromoutsideoftheUSA


WARRANTYCOVERAGE

ThewarrantycoversallmajorpartsofthedrivesuchasthemainprintedcircuitboardstransistormodulesetcThewarrantydoesnotcoverreplacementoffusesoroftheentiredrive

Warrantyperiodis12monthsafterinstallationor18monthsaftershipmentfromtheCompanywhicheveroccursfirst

Howevertheguaranteewillnotapplyinfollowingcaseseveniftheguaranteetermhasnotexpired

1 Damagewascausedbyincorrectuseorinappropriaterepairormodification

2 Theproductwasusedinanenvironmentoutsidethestandardspecifiedrange

3 Damagewascausedbydroppingtheproductafterpurchaseoroccurredduringtransportation

4 Damagewascausedbyanearthquakefirefloodinglightningabnormalvoltageorothernaturalcalamitiesandsecondarydisasters

BeforecallingthenumberatlefttodeterminewarrantystatusthedriveserialnumberwillberequiredThisislocatedonthedrivenameplateIfthedriveisstillunderwarrantyfurtherinformationwillberequiredpertheInWarrantyFailureChecklistshownonpage92ofthisinstructionmanual

OUTOFWARRANTYPROCEDURES

WhenthedefectiveparthasbeenidentifiedcontactyourlocalauthorizedGEstandarddrivesdistributortoorder

replacementparts

MOTORS

MotorrepairsonGeneralElectricmotorsaregenerallyhandledbyGEAuthorizedElectricMotorServicentersorGEApparatusServiceShopsForspecificinstructionsonyourmotorcallthedistributorfromwhichitwaspurchasedandbepreparedtofurnishcompletenameplatedata

INWARRANTYFAILURECHECKLIST

ToassistwithwarrantytroubleshootingthefollowinginformationisrequiredThisdataisneededtoevaluatethecauseinanefforttoeliminateanyfurtherfailures

ModelNo

SerialNo

StartUpDateFailureDate

StatusWhenFailureOccurredcheckonePowerUp Running Accel Decel

ExplanationofFailure

ApplicationInformationcheckYesorNoInputTransformer Yes No

IfYes KVA

L1Volts L2Volts L3Volts

PowerFactorCorrectionCapacitors Yes No

IfYesMicrofarrad

OtherEquipmentonSamePower Yes No

IfYeswhat

LineReactoronInput Yes No

InputStarter Yes No

OutputStarter Yes No

MotorOverloads Yes No

ControlTerminalsUsedcircleifused

co

co U

CO

0 CO

M

UCC C

U M X X X X X X X XLL

r N

U Uu

W

FunctionCodesDifferentFromFactorySettingsFunctionCode Setting FunctionCode Setting

FailureMessageseeSection4LatestFault PreviousFaults

Hz 1

A 2

V 3

AfteralloftheChecklistinformationisacquiredcontactthefollowingnumberforassistance8005335885WhenreturningfailedpartsreferencetheC ontheshippingdocumentsthatcamewiththereplacementpartsandshipfailedpartstoGEDrives

MarkedC

92

NoMessag

Cl CL c c CO


10AF300P11ReplacementParts

CatalogNo Rating DriveHP Quantityperdrive141121 112131

AF300P11230VAC30HPandBelowMainControlCard

G11CPCBB1 1 1 1 1 1

GateDriver PowerSupplyCardG11PPCBG2002 1

G11PPCBG2004 1

G11PPCBG2008 1

G11PPCBG2015 1

G11PPCBG2022 1

G11PPCBG2037 1

G11PPCBG2055

G11PPCBG2075

G11PPCBG2110

611PPCBG2150

611PPCBG2185

KEYPADPANELOnlyonetypeperdriveTPAG11S NEMATyoe1 1 1 1 1 1 1

TPAG11S4 NEMAType4 1 1 1 1 1 1

CAPACITORUNIT

G11CAP01 PCB 1

G11CAP02 PCB 1

G11CAP03 PCB 1

G11CAP09 2700uFx1G11CAP10 3900uFx1G11CAP11 4700jFx2

LocatedonGatedrive PowersupplyCardFAN

G11FANO1

611FAN202

POWERMODULE

PS11046

PS11047

6MBP75RS060

6MBP100RS060

6MBP15ORS060

6MBP200RS060

RECTIFIERMODU

PVC758

CLK120AA80

CLK180AA80

FRONTCOVER

G11UPCG008P

G11UPCGO4OP

611UPCG075P

GIIUPCG220P

E

75A800V

120A800V

180A800V


1

30A600V 1 1

50A600V

75A600V

100A600V

150A600V

200A600V

LocatedonGatedrive PowersupplyCardi

LocatedonGatedrive PowersupplyCardCHARGERESISTOR I30W66 I30W66WJ I I80W25 I80W25WJ 1

LocatedonGatedrive PowersupplyCard

1 11 11 11 1 II 1 1 111 111 1 1 1 1 11 1 1 1 1 1

101

5175110I15120125130

1 1 1 1 1 1 1

1

1

11

1

1

1

1

1

1

1

1

1

1

1

1

1

1

I1

1

1

1

1

1

2

2

1

1

1

1

1

1 1

1 1

2

2

1

1

1

11I I

11111

2

2

1

1

1

10AF300P11ReplacementPartscontinuedCatalogNo

AF300P11230VAC40HPandAboveMainControlCard

EP4113B1

GateDriver PowerSupplyCardEP3956C1

EP3956C2

EP3956C3

EP3957C1

EP3957C2

KEYPADPANEL

TPAG11S4

DCCAPACITOR

LNT2G302MSMAFF

HCGHA2G362N3K

HCGHA2G452NE3K

HCGHA2G592N3K

FAN

FBA09A24H1B0

Standard4715PS22TB30

2750MTP15

6250MG1

ForNEMAl2HeatsinkUHS4556MLOT1

2750MTP15OT1

U6250MKG1LTPOT1

IGBTMODULE

2MBi300NB060

CM400OU12H206

2MBi300NB06001

RECTIFIERMODULE

P01008AC

CHARGERESISTOR

HF5C5504

DCCONTACTOR

FC3UL

FC1UL

FC4UL

SC7NUL

DCFUSE

CR2L260UL

CR2L400UL

A50P6004

INPUTMODULECARD

EP3985C1

EP3985C3

Rating

400V3000uF400V3600uF

400V4500iF

400V5900uf

80W75ohm

AC220VAUX2B

AC220VAUX2B

AC220VAUX2B

AC200240V

DriveHP Quantityperdrive

40150160175110011251150

102

4 4

2 2

2

3

1

1

2

3

1

1

1

1

1

4

1

2

2

3

6

1

2

1

1

1

1

1

4

2

2

2

6

6

1

1

1

1

4

2

2

2

6

9

1

2 2

5 6

2 4

3 4

3

9

9

2

2

4

12

9

2

1

DatasubjecttoFlangewithoutnotice7072007GEDrives

10AF300P11ReplacementPartscontinuedCatalogNo Rating DriveHP Quantityperdrive

1121 1121315175110115120125130

AF300P11460VAC30HPandBelowMainControlCard

G11CPCBB1 I 1

GateDriver PowerSupplyCardG11PPCBG4004 1

G11PPCBG4008

611PPCBG4015

G11PPCBG4022

611PPCBG4037

611PPCBG4055

G11PPCBG4075

G11PPCBG4110

611PPCBG4150

611PPCBG4185

KEYPADPANELOnlyonetypeperdriveTPAG11S NEMATvpe1 1

TPAG11S4 NEMATvpe4 1

CAPACITORUNIT

G11CAPO4

G11CAP05

G11CAP06

G11CAP07

G11CAP08

G11CAP09

G11CAP10

G11CAP11

FAN

G11FANO1

GIIFANO2

POWERMODULE

PS12046

PS12047

6MBP5ORS120

6MBP75RS120

6MBP100RS120

RECTIFIERMODULE

PVC7516

CLK7OAA160

CLK100AA160

CHARGERESISTOR

30W200

80W100

FRONTCOVER

611UPCG008P

611UPCGO4OP

611UPCG075P

G11UPCG220P

datasubjecttochangewithoutnotice7072007GEDrives

PCB 1

PCB 1

PCB 1

1500uFx22000uFx2

2700pFx23900uFx2

4700uFx2

LocatedonGatedrive PowersuoplyCard

t

1

1

1

1

1

1

1

15A1200V 1

25A1200V

50A1200V

75A1200V

100A1200V

LocatedonGatedrive PowersupplyCardi

75A1600V 1 I

70A1600V I I100A1600V 1 I

LocatedonGatedrive PowersupplyCard1 1 1

30W20WJ I 1 I80W10WJ I 1 1

LocatedonGatedrive PowersuoplyCard

11111 1 1 I1 1 1 11 1 11

1 I I I I

103

1

2

1

1

1

1

111

1

2

1

1

1

1

11

1

2

1

1

1

1

111

2

2

1

1

1

2

2

1

1

1

2

2

1

1

1

I II I1 1

11111

AFP11ReplacementPartscontinuedCatalogNo Rating DriveHP Quantityperdrive

1401501601751100112511501200125013001350140014501500160017001800

AF300P11460VAC40HPandAboveMainControlCard

EP4113B1 1 111111111111111111111111111111111

GateDriver PowerSupplyCardEP3959C1 1 11 1EP3959C2 11 1 1EP3959C3 1 1 1 1 IEP3959C4 1 1

EP3959C5 111EP3957C3 1 1 1 1

EP3957C4 1 I 1 1 1 1

EP3957C5 1 1 1 1 1 1 1

GATEDRIVEAMPLIFIERCARD

EP4142 1 1 1 1 1 1 1 1 1 I I 1 1 1 13131313

KEYPADPANEL

TPAG11S4 1111111111111111111111111111111111

DCCAPACITOR

LNT2G302MSMAFF

HCGHA2G362N3K

HCGHA2G452NE3K

HCGHA2G592N3K

HCGHA2G742N3K

HCGHA2G932N3KG

400V3000uF

400V3600uF400V4500uF

400V59000f

400V74000F

400V9300uF

4 4114

4

4

104

4

6

6 8

8

12

12 12

20 20 26 26

FANUNIT

FBA09A24H1B0 111111111112I212131314I4I414141 1MRS18OUL 1 1 1 I I I I I I I I 1 I 13131414THB1UHS4556M I I I I I I I I I 1 I I I I 1 1414Standard4715PS22TB30 12121 1 1 1 1 1 1 1 1 1 I 1 12750MTP15 1 1 12121 1 13131 1 1 1 1 1 1 16250MG1 1 I 1 1 12121 1 13131414141 1orNEMAl2HeatsinkUHS4556MLOT1 1 12121 I 1 1 1 1 1 1 I 1 I 1 1 12750MTP150T1 1 1 I 12121 1 13131 1 1 1 I I 1 1U6250MKG1LTPOT1I I I I I 1212I 1 13131414141 1 1

IGBTMODULE

2MBi150PC14002 13131 I 1 1 I 1 I I 1 1 1 1 1 1CM200DU24H2O3 1 I 131 1 1 I 1 1 I 1 1 I 1 1 12MBi300P14002 1 I I 13131 1 1 1 1 1 1 1 1 1 1CM200DU24H2O2 1 1 1 I 1 16 I 1 1 1 1 1 1 1 12MBi300P14003 1 I I 1 I 1 16161919112112112118118124124

REC7 MODULE

PD6016A 1 31313I 1 1 1 1 1121121 1 1 1 1 1PD10016A I I 1 1 13131616161 1 112112112124124130130

Datasubjecttohangewithoutnotice70702007GEOnves

10AF300P11ReplacementPartscontinued

CatalogNo

AF300P11460VAC40HPandAbove

DCCONTACTOR

FC1UL

FC4UL

SC7NUL

SC8NUL

SCN8

DCFUSE

CR6L15OUL

CR6L2000L

CR6L3000L

A70Q4004

A70Q5004

A7006004

A70QS8004

A70P16004TA

A70P20004


Rating DriveHP Quantityperdrive401501601751100112511501200125013001350140014501500160017001800

IGBTMODULE

2MBi150PC14002 1 13131 1 1 1 1 1 1 1 1 1 1 1 I 1CM200DU24H203 1 I 1 131 1 1 I 1 1 I I I I 1 1 12MBi300p14002 1 1 1 13131 1 1 1 1 1 1 1 I 1CM200DU24H202 1 1 1 1 1 16 1 1 1 1 I 1 1 I 12MBi300P14003 1 1 1 1 1 16161919112112112118118124124

RECTIFIERMODULE

PD6016A 1 1313131 1 1 1 1 1121121 1 1 1 1 1PD10016A 1 1 1 1 13131616161 1 112112112124124130130

CHARGERESISTOR

HF5C5504 180W75ohm11 11111111112121213131GRZG400 1 1 1 1 1 1 1 I 1 1 1 1

AC220VAUX2B1111111111121212AC220VAUX2B 1 1 I 1 I 1 I

AC200240V1 1 1 1 1 1 1 1AC200240V1 1 1 1 1 1 1 1AC200240V

600V150A

600V200A

600V300A

1 1 1

1

1

105

1

1 1

212

1

1

1

1

4141 1 11 121212 2

111

1 1

2121212

1

1

TRANSFORMER

HF5C55025512VA 11111 1 1 1 1 1 1 1 1 1 1 1 I 1HF5C550312524VA 1 1 1111I1111 1 1 1 1 1 1 1 1 1HF5B661330016VA 1 1 I 1 1 I 111111111111 11 1 1HF5B395170020VA I 1 1 1 I I 1 1 1 1 1 1 1 11111111

INPUTMODULECARD

EP3985C2 1 1 1111111 1 1 1 1 1 1 I 1 1 1EP3985C4 1 1 1 1 1 1 1 1 1 1111111111I1111111

Notes


Threephase230VseriesTypedesignation

6KP1123X1NEMAType16KP1123 X2NEMAType126KP1123 X4NEMAType4 F25 F50 001 002 003 005 007 010 015 020 025 030 040 050 060 075 100 125 150

6KP1123 X8OpenType12Heatsink6KP1123 X9Open

IndicatesproductrevisionNominal230Vsystemappliedmotor HP114112 2 3 5 75 10 15I20I25 301140 50 60 75 100 125 150

Output RatedCapacity11 kVA1059I11I19 31 43 67 87I 11 16I21I26 31II45 57171I85 112 137 165ratings RatedVoltage2 V13phase200V50Hz 200V2z0V230V60Hz

RatedCurrent3 A115I30150180I11 I17I 221291 42I 55I67I 78111151145I180I215I283I346I415OverloadCapability 110ofratedcurrentforlmin IIRatedFrequency Hzj 5060Hz

Input PhasesVoltageFrequency phase200to230V5060Hz II3phase200to220V50Hz200to230V60Hzrating Voltagefrequencyvariations IVoltage10to15Voltageunbalance52orless Frequency5to5

Momentaryvoltagedip Whentheinputvoltageis165Vormoretheinvertercanbeoperatedcontinuouslycapability6 IftheACLinevoltageisbelowratedthedrivewillnotprovidethe15msridethru

ThesmoothrecoverymethodisselectableOutput 1MaximumFreq 150to120Hzfrequency IBaseFreq f25to120Hz

SettingI

StartingFreq 1to60HzContinuoustime00to100sCarrierFreq8 1075to15kHz Theminimumcarrierfrequencychancesdependonmaximumoutputfrequency 1075tolokHz 1075to6kHz

AccuracyStability Analogsetting 02ofMaximumfrequencylet25x10degreesCDigitalsetting m001ofMaximumfrequencyat10to50degreesC

Settingresolution Analogsetting 13000ofMaximumfrequencyex002Hzat60Hz004Hzat120HzDigitalsetting 0O1HzatMaximumfrequencyofupto9999Hz01HzatMaximumfrequencyof100Hzandabove

Linksetting Twomethodsareselectable

120000ofMaximumfrequencyex0003Hzat60Hz001Hzat400Hz001HzFixed

Control VoltFreqCharacteristic 180to240VwithAVRcontrolatbaseandmaximumfrequencyadjustableTorqueboost Constanttorqueload Variabletorqueload

Automaticsettingcode 00

Manualsettingcode 20to200 01to19

NEMATypelType4 INEMATypelTypel2 II OpenOpenwithNEMAType12HeatsmkNEMA11 Natural I Fancooling

UUcUL LOWVOLTAGEdirective EMCdirective

IEC618002RatingspecificationsforlowvoltageadjustablefrequencyacpowerdrivesystemsIEC6180031EMCproductstandardincludingspecifictestmethodsI

Enclosure

Coolingmethodr

Standards

NOTES

1InverteroutputcapacitykVAat230V

21Outputvoltageisproportionaltothepowersupplyvoltageandcantexceedthepowersupplyvoltage3Currentderatingmayberequiredincaseoflowimpedanceloadsuchashighfrequencymotor5ReferencetotheIEC6180035231

UnbalanceinpowersupplyvoltageII

185load

811carrierfrequencyissetatmorethan10kHzandanoverheatconditiondetectedbyInternalthermalsensoroccursdrivewillautomaticallyreducecarrierfrequencyto8kHzinordertoavoidtripAvailableupto30HPunit

MaximumvohagelvlMinimumvoltageVII3phaseaveragingvoltageVI

X67II

Cl

mie

Threephase460Vseries

Typedesignation6KP1143X4NEMATypal6KPt143X2NEMAType126KP1143 X4NEMAType46KP1143X8OpenType12Heatsink6KP1143 X9Open

Nominal460VsystemappliedmotorRatedCapacity1RatedVoltage21RatedCurrent3

OvedoadCapability

RatedFrequencyPhasesVoltageFrequency

Inputratings

Outputfrequency

Enclosure

CoolingmethodStandards

Voltagefrequencvvariations

Momentaryvoltagedipcapability6

IMaximumFreq

BaseFreq

SettingIStartingFreqCarrierReg8

AccuracyStability

Settingresolution

Control V06FreqChamctenstic

Torqueboost

e51ReferencetotheIEC616063523

Inputvoltane

400to4400511110440to480060Hz380V50Ha3980orsmeller

380to41506004300orsmeller

U1enosNweersupplyvogege

F50 002 003 005 007 010 015 020 025 030

HP12I1I2 3 5I75 10I15kVA111119129143 711991131 183

V13phase360040004150500z380040064400460060HzAl15125137155190I1251165123

1110orratedcurrentforlminHz150007Iz

I3phase360004800506040

1Voltage410to15IVoltageunbalance512orlessWhenMeinputvoltageis310VormoretheinvertercanbeoperatedcontinuouslyIftheACtinevoltageisbelowratedthedrivewillnotprovidethe15msridethru

Thesmoothrecoverymethodisselectable150to1209z125to120X0101to60HzContinuoustime00tol00s

NOTES

IInverteroutputcapacityIHVAIat460V2Outputvoltageisproportionaltothepowersupplyvoltageandcantexceedthepowersupplyvoltage31Currentderatingmayberequiredincaseoflowimpedanceleadsuchashighfrequencymotor4Changethetapofauxiliarytransformer

380V50Hzand380to410060HzChangeoverCNUXconnectorfromU1parttoU2pertReferencetotheInstructionmanual

20 25 301140 501601751239 I 294 350IL47 I 59L721891

301 1441160 751ul1112111110ofratedcurrentfor1min

I075to15kHz 075to10kHz

Theminimumcarrierfrequencychangesdependonmaximumoutputfrequency IIAnalog setting o02ofMaximumfrequencyfat25010degreesC

Digitalsetting x001ofMaximumfrequency4010to050degreesCAnalogsetting 13000ofMaxfrequency00100211zat60Hz004Hzat120HzDigitalsetting 00100atMaximumfrequencyofupto9999H10140atMaximumfrequencyof10000andaboveLinksetting Twomethodsareselectable

120000ofMaximumfrequencyex0003Hzat60Hz001Hzat40011z00111Fixed

1320to4600IwdhAVRcontrolatbaseandmaximumfrequencyadjustableConstanttoruqueload Variabletorqueload

Automaticsettingcode 00

Manualsettingcode 20to200

1 NEMATypelType1 Natural1

UIlcUL LOWVOLTAGEdirective EMCdirective

IEC618002Ratingspecificationsforlowvoltageadjustablefrequencye0powerdrivesystemsIIEC6180031EMCproductstandardincludingspecifictestmethods1

llCNUXconnector

UlFectarysemng

U2

MaximumvohageIV1MinimrevoltWW13phasemeragin4vottage0

Otto19

NEMATypalType1211 OpenOpenwithNEMAType12HeatsinkNEMAType1Fancooling

X671141

85load

111carrierfrequency030031morethan10kHzandanoverheatconditiondetectedbyinternalthermalsensor1occursdrivewilleutomaticallyto86HzinordertoavoidtripAvailableupto3011Punttl

040 950 060 075 100 125 150 200 250 300 350 400 450 500 600 700 800

3phase380to44005007380to48006000380050Hzand380t0415V60Hz4

10011251150 200 2501300i35014001450150016001700 800

1191140 167 24212421300133013961414157815901669 765

150I176j2101304j30413771415I48515201656L7401840I960

075to6kH0

Frequency45to5

0

s

112CommonSpecifications

0L

0

Outputfrequency

Item

ControlMethod

Maximum

freauencvBase

freauencv

StartingfreauencvCarrier

freauencv

Accuracystability

Settingresolution

VoltagefrequencyCharacteristics

TorqueBoost

Acceleratingdeceleratingtime

DCinjectionbraking

Functionequipped

Operationmethod

Frequencysetting

Operationstatussignal


Exolanation

SinusoidalwavePWMcontrolwithVFcontroltorquevectorcontrolPGfeedbackvectorcontroloption50to120Hzvariablesetting

25to120Hzvariablesetting

01to60HzvariablesettingHoldingtime00to100s

075to15kHz30HPorTess075to10kHz40100HP075to6kHz125HPormore

Analogsetting 02orlessofthemaxfrequencyat25 10C

DigitalSetting 001 orlessofthemaxfrequency10to50C

Analogsetting13000ofmaxfrequencyeg002Hz60Hz005Hz150HzDigitalsetting001Hz9999Hzorless01Hz1000Hzormore

Outputvoltageatbasefrequencycanbeadjustedseparatelysuchas80to240V200Vseriesor320to480V400Vseries

AutoOptimumcontrolcorrespondingtotheloadtorqueManual01to200codesettingenergysavingsreducedtorauetoconstanttorquestrongetc001to3600s

Fouracceleratinganddeceleratingtimesettingsarepossibleindependentofeachotherbyselectingdigitalinputsignals

InadditiontolinearaccelerationanddecelerationeitherSshapedaccelerationdecelerationweakstrongorcurvilinearaccelerationdecelerationcanbeselected

Startingfrequency00to60Hzbrakingtime00to300sBrakinglevels0to80Frequencyupperandlowerlimiterbiasfrequencyfrequencygainjumpfrequencypickupoperationrestartaftermomentarypowerfailureswitchingoperationfromlinetodriveslipcompensationcontrolautomaticenergysavingoperationregenerationavoidingcontroldroopcontroltorquelimiting2strptorquecontrolPIDcontrolsecondmotorswitchingcoolingfanONOFFcontrol

KeypadpanelRunbyFWDREVkeysstopbySTOPkeyTerminalinputForwardStopcommandReverseStopcommandCoasttoStopcommandAlarmresetaccelerationdecelerationselectionmultistepfrequencyselectionetc

KeypadpanelsettingbyUPandDOWNkeysExternalpotentiometerExternalfreqSettingPOTVR1to5kohmAnaloginput0to10V0to5V4to20mAoto10VFWDREVoperation10to0reverseoperation20to4mAreverseoperationUPDOWNcontrolFrequencyincreasesordecreasesaslongasthedigitalinputsignalsareturnedon

MultistepfrequencyselectionUpto15stepsareselectablebyacombinationofdigitalinputsignalsfourkindsLinkoperationOperationbyRS485standardProgramoperationPatternoperationbyprogramJoggingoperationJoggingoperationbyFWDREVkeyordigitalinputsignals

Transistoroutput4signalsRunningfrequencyarrivalfrequencydetectionoverloadearlywarningetcRelayoutput2signalsAlarmoutputforanyfaultmultipurposeoutputsignalsAnalogoutput1signalOutputfrequencyoutputcurrentoutputvoltageoutputtorquepowerconsumptionetcPulseoutput1signalOutputfrequencyoutputcurrentoutputpoweroutputtorquepowerconsumptionetc

113

112CommonSpecificationscontinued

0

m

U

AmbienttemperatureE

0

cStorageLU

Item

DigitaldisplayLED

Liquidcrystaldisplay

Language

Lampdisplay

Protectivefunction

Installationlocation

Vibration

Ambient

temperature

Ambient

humidity

Explanation

OutputfrequencysettingfrequencyoutputcurrentoutputvoltagemotorsynchronousspeedlinespeedloadrotationspeedcalculatedPIDvaluePIDcommandvaluePIDfeedbackvaluealarmcode

OperationinformationoperationalguidefunctionalcodenamesettingdataalarminformationtesterfunctionmotorloadratemeasuringfunctionMaximumaveragecurrentrmsduringmeasuringperiodmaintenanceinformationintegratedoperationhourscapacitancemeasurementformaincircuitcapacitorsheatsinktemperaturetc

SixlanguagesJapaneseEnglishGermanFrenchSpanishItalianChargingvoltageresidualoperation indication

OvercurrentshortcircuitgroundfaultovervoltageundervoltageoverloadoverheatingblownfusemotoroverloadexternalalarminputopenphaseoutputopenOphasewhentuningbrakingresistorprotectionCPUandmemoryerrorkeypadpanelcommunicationserrorPTCthermistorprotectionsurgeprotectionstallpreventionetc

Indooraltitudelessthan3300feet1000mfreefromcorrosivegasdustanddirectsunlight

10to50C14to122Fventilatingcovermustberemovedunderconditionsexceeding40C104Fformodelsratedat30HPorless

I3mm peakfrom29Hz98msfrom920Hz2msfrom2055Hz1msfrom55200Hz

25to65C13to149F

15 to95nocondensation

114 Datasubjecttcchangewithoutnotice7072007GEDrives

113OutlineDimensions

ControlcircuitterminalsM3

02

Controlcircuitterminals

M3

Auxiliarycontrolpowersupplyterminals

M35

Maincircuitannals

M5

228581

106e27Wireinletknockouthole

434110 0287

0287 37896

2e02406

Maincircuitterminals

M35

tOMMIWaMmmOMOMOMMPOMMM

MEMOOMMV

n

021061155

15613051 0611155

J1 Wireinlet

1111IyI knockoutiilt hole

ii71Type D 1 01 1 D2 1 D3 1 D4

1412Hp 512 144 315 37 281

130 265 80 94 7151Hp 571 203 374 429 341

145 515 95 I 109 865

1811461

8662201

7721191

240391001

047121

C

2071525

24114W341Wireinletknockouthole

75to15Hp


031101

7681195

409104

039101

N

J491395

567144

115

047121

14

Wireinletknockouthole

0287

2002406


M3


M35


M4


M3


M35


M5

1221311

591150

5351136 Y

984250

8901226

2403910101

0391101

2171551

254645 242615

0287 571145

32426ID246

I F

cc

30187021WireinletKnockouthole

2to5Hp

047121

6

2e16510421Wireinletknockouthole

29109

76811951

417106

0391101E

031181

061285

5121306261591

031181

20to30Hp

1131OutlineDimensionsNEMA1

W4 ID1z D4 D2

111111111111IT Pli7

4g PLei14MIMEW4 1 I D3 I W1

O0 00

1

116

00

4or6

FixdngBolts

230VSeriesNEMA1

Hp I DIMENSIONSinchesmm Mtg Wt

1W11W31W411411112IH31H61H71H91H101 D D2 D31D4 Bolts Lbkg40 94 135 209 197 202 04 71 3 297 10 02 57 41 M8 70

50 I 240 I I 342 I 530 I 500 512 9 180 75 I 755 255 4 145 105 3260 1108 149 234 222 227 79 331 106 86

275 1377 1595 565 577 200 840 270 3975 283 272 276 38 106

720 690 702 965 48100 110

50125 1169 21

127 274 05 111 33 413 112 36 M12 172

430 533 685 I 695 I 13 I 283 83 I 1050 I 285 91 I I 78

150

I228

I114 269 335

I321

I325

I I151

I504

I142 87

I6I580 290 683 850 815 825 383 1280 220 166 128

460VSeriesNEMA1

Hp I DIMENSIONSinchesmm Mtg Wt

1WI

360

W3 W4IH1IH2IH31H61H71H9 H10 D 1D2 D31D4 Bolts Lbkg40 94 135 209 197 202 04 71 3 297 10 02 57 41 M8 70

50 I 240 I 342 530 1500 512 9 180 75 7551 255 I 4 145 105 3260 108 149 106 82

275 377 I 270 37

75 258 246 251 346 95

655 625 1637 880 43100 97

44

125 283 272 276 79 38 115

720 I 690 I 702 I 200 965 52

150 169 21 28 266 27 05 82 33 124 69 47 M12 174

200 430 533 I 710 I 675 I 685 I 13 208 I 83 315 1751 121 79

250 38 37 37 13 531 142 87 7 245

300 970 935 945 333 1350 360 220 166 111350 228 114 269 151 551 337

400 580 290 683 383 1400 153

450


5

cI

460VSeriesNEMA1

HpW

500 268

600 680700 346

800 880

W6

w

W5

D5

V

D6i

T

W11 W3

228

I114

580 290

307I 102

780I260


SurfaceMount

D3

D4

H8

r 1

H2 H9

40C

DIMENSIONSinchesmm

Hp02 D3 D4 D5 D6 D7 Mtg Wt

BoltsLbkg500 03 20 39 14 45 87 562

600 6 50 100 35 115 220M12

255700 804

800 365

117

01

D74 D2

5

W1

Holesfor

mtgbolts

W3 rttW4

H1

DIMENSIONSinchesImm

W41W5IW61H11H21H41H81H91 D1D1

240I219 539 524 526 33 571 177 112

610 555 I 137013301335 0841450450285102 319 297

260 I 810I755

1132OutlineDimensionsOpenType

OWLraw

SurfaceMount

W 2or30C D

W1 D1 02vr

c

N

SS

W1

4or6ois

118

ThroughPanelMount

W

W1

Ors

T

2or30C 01

02too

N

W2

W1

H3 H4

230VSeries

HP 1 DIMENSIONInchmm MtgWeight230V 1 W1 W1 1W21W31 H H11 H21 H31H41H51H6 D1D1 D2I C I Bolts I Lbkg

40 134 94 128 217 209 197 202 05 1 04 10 57 02 04 M8 6450 340 240 1 326 I 550 530 500 512 I 12 25 9 2551 145 4 10 I 2960 148 108 142 242 234 222 227 106 79

375 275 361 1 615 595 565 577 1 270 I 3675 291 283 272 276 97

740 720 690 702 44100

I101

46125 I209 169 201 295 27 274 06 13 05 112 06 M12 154

530 I 430 510 750 I 685 I 695 I 16 33 13 2851 15 70150 I268 228 26 346 335 321 325 142 87 253

680 I 580 660 880 I 850 i 815 I 825 I 360 I 220 115460VSeries 1 1

Hp DIMENSIONInchmm 1MtgWeight460V W1 W1 W2 W3 H 1H11H21 H31H4 H5 H6 0101 D2 C1Bolts I Lbkg

40 134 94 128 217 209 197 202 05 1 04 10 57 02 04 MB 6450 I 340 I 240 326 550 530 500 512 12 25 9 255 1 145 4 10 2960 148 108 142 106 75

375 275 361 2701 3475 266 258 246 251 86

675 655 625 637 39100 88

140125 I 291 283 272 276 106

740 I 720 1 690 I 702 I 48150 209 169 201 I 28 266I 27 06 13 05 124 69 06 M12 154200 530 430 510 1710 I 675 682 16 133 13 315 1 17515 I 70250 394 382 368 372 142 87 220

300 1000 970 935 945 360 220 I 100350 268 228 26 114 308400 680 1580 660 290 140450


cW

W1

W3W4F 41

11 nut inn

460VSeriesOpenType

3or4aC

H6

it

C

H2H1 H

SurfaceMount ThroughPanelMount

4D1

D2

C1

1W2

W1 W1

kW3W4l1

A

Holesfor

Holesfor mtgboltsmtgbolts

H1

H7

H3H1

AlternativeThroughPanelMountbottombracketsupportbycustomersupply

D1

1D2

W2

W

1W3I W41

Holesfor

mtgboltsH4

4dia1435Liftingbolts

Hp DIMENSIONSinchesmmW 1W11 W21W3IW4lW5 HIH1IH2IH3IH41H5I H6IH7IDI01

500 268 228 260I114 240 551 539 524 528 526 06 14 06 177 112600 680 1 1580 I 66012901 610 14001370133013401335016 035 015450285700 I 346 307 338 102 102 319

800 880 I 780 I 860 I 260 I 260 I 810

Hp I DIMENSIONSinchesmmMtg Wt

1 D2 1D3I D4 1D51D61 C BoltsLbkq500 03 2 39 14 45 06 551

600 6 50 100 35 115 015M12

250700 793

800 360

1133OutlineDimensionsOpenTypewithNEMA12Heatsink

w

wI

W2

W4

IW5

71016160ARNOW

eon

a

2or30c

WI

W2

W4

W5 W3 WS

3or40

a

el

l l L11f

9

1

EMI

tiMI

neOnIMO

0

Fiq3N2M6

tFii

9

DI

1111111111111111111111111111111

m

1110

Iw5

WI 10Frrinq8911s WI

W3 W3

W4 w4

W6W6n oI

W6W6

r2

2M6

Fig1

WI

W3

W4

W5

W7

Fig4

WI

W3

W9

W5 115

WBW7W6W6W7W8

22FIXINGBOLTS

M2

Fig6

14FiringBolls

4M6

12FIXINGBOLTS

MB

mx

InS

Fig2 2M6

WI

W3

W4

IW5 W5

W7IW7

FiqS 4M6

WI

W3

W4

W5 W5 W5

W9WBW7W6WTW8W9

24FIXIN6BOLTS

1112

Fig7

12FBONS

16F0699

12FIXINGBOLTS

UA8

Datasubjectt3changewithoutnotice7071D2007GEDrives

Bolls

AF300P11230VACSeries

HPIWIW1IW2IW3IW4IW5IW6W7W8W9401504144113391283945 472

5013821366340326240 120

60

16421579147614211083 541

75417401375361275 1375

100

AF300P11460VACSeries

100

125

200

DIMENSIONSInchmm

H1H1 H21H31H4 H5 H611712165208719692016

550530500512

2421234322242272047098035167

61559556557712259425

2913 27172764 413

7402835690702 105

720

2913283527172764

7401720169017021

2913279526572697

740710675685

374

951

112523232228208720081693 846 2953 26972736 175827

5905661530510 14301 215 750 1685695061128049445210 051

291328192677259822831142 295 3465334632093248 402846334613

I150

740716680660 15801 290 75 880850815825 I 1553251251

102215850

DIMENSIONSInchlmm

HPW1W1IW2IW31W4IW5IW61W71W8W9HIH11H2IH31H4H5 H61H71H81H911110401504144113391283945 472

50382366340326240 120 2165208719692016 374 2087

60 550530500512 95 530

047098035 669 043

7516421579147614211083 541 2657257924612508122592851170257911

4174013751361275 1375 675655625637 725 655

H81H91H10H11H12C D 011BoltsILbkgI2087 886 66 1

5301 1 225 130

6692343043 04 571M6 81

170595 I 11 101063145and37

270 M8

199

2835 452

720 104

413 2835

105 I 1720

1568272795

395210710

FixingWtFig

47

1122571M6 161

06285145and 73

1151417866M122604

360220 118

FixingWtFigH11H12C D DIBoltsLbko

886 66

225 3011

M6 77

04 571and 35

101063145M8 88

270 40

90 2

41

108

149

124689 161

3151175 73

23232228208720081693 846 061128049 051 06 M6

2501 590566530510430 215 155325125 13 15 and

I229

13

1300 3937381936813720 2158463819 1417866M12104

350291328192677259822831142 295 10009709351945 5452151970 3601220 317

400740716680660580290 75 1445

450

5002913281926772598

228311142295455260 M8 551 6

65074071668066058029075115566 5512539452365276061138057018699846571543708105917721122and250

1700370136063465338630711024472276256433140013701330134015535145451775215145138120515450285M127937

8009409168808607802601207065110 360

KeypadMountingHolePanelCutting

Dimensionsininchesmm

MLt

dia011M3

1112

26868

16942

dia13835


12RS485ModbusRTUSerialCommunications

TheserialinterfacesupportsoperationconfigurationandmonitoringofdrivefunctionsthroughanEIARS485connectionTheserialinterfaceisbasedonModbusRTUprotocolThisprotocolallowsthedrivetofunctionasanRTUslaveonanindustrialnetwork

121TransmissionSpecification

Item Specification

Physicallevel EIARS485

Transmissiondistance 500mmax

Numberofnodes 32total

Transmissionspeed 19200960048002400bitssTransmissionmode Halfduplex

Transmissionprotocol ModbusRTU

Charactercode Binary

Characterlength 8bits

Errorcheck CRC

122Connection

Connectionmethod

UseshieldedwireandconnecttothecontrolterminalsDXDXandSDAterminationresistorshouldbeaddedbetweenthedatalinesontheeachendofthenetworkThevalueoftheterminationresistordependsonthecharacteristicimpedanceofthecableAcommonvalueforterminationresistorsis120ohms

Controlterminals

Terminal

marking Terminalname

DX RS485communicationdata

DX RS485communicationdata

SD Cableshield

Functiondescription

InputoutputterminalsforRS485communication

Electricallyfloating

123SerialInterfaceConfigurationDrivefunctioncodesH30toH39areusedtoconfiguretheserialinterfaceparameterssuchasdeviceaddressbaudrateanderrorresponse

124ModbusRTUFunctions

ThefollowingRTUfunctionsaresupportedThemaximumnumberofconsecutiveparametersforfunction03and16messagesis16

Code1Description03 IReadHoldingRegisters16registersmaximum06 IPresetSingleRegister16 I PresetMultipleRegisters16registersmaximum


125DriveFunctionCodeAccess

AllofthedrivefunctioncodesareaccessiblethroughtheRS485serialinterfaceDrivefunctioncodesaremappedtoRTUholdingregistersAdrivefunctioncodeRTUaddressis2bytesinlengthThehighbytecorrespondstoacodethatrepresentsthedriveparametersortFMThelowbytecorrespondstothedriveparameternumberwithinthesort099

Code Sort

0 F

1 E

2 C

3 P

4 H

Name

Basicfunction

Terminalfunction

Controlfunction

Motor1function

Highlevelfunction

ForexampledrivefunctioncodeM11outputcurrentisaddressedasRTUparameternumber080Bhexadecimalor2059decimal

highbyte 1 lowbytedriveparametersortcode driveparameternumber126CommandandMonitorDataRegisters

ThecommandandmonitorfunctioncodesareusedtocontroltheoperationofthedriveandmonitorthestatusvariablesthroughtheserialinterfaceThecommandandmonitorfunctioncodesarenotaccessblefromthedrivekeypadinterfaceDriveparameterH30anddigitalinputsignalLEmustbeenabledtooperatethedrivefromtheModbusinterfaceIfLEisnotassignedtoadigitalinputX1X9thesignalwilldefaulttoONFrequencySettingRegisters

Address Code Name

1793 SO1 Frequencycommand

11797 1S05JFrequencycommand

Note

1IfbothSO1andS05aresetthedrivewillignorethesettingofS052Adatasettingthatexceedsthesettingrangeispossiblebuttheactualactionwillbelimitedbythedriveconfiguration

OperationcommanddataRegisters

AddressCodeName

1798 IS061Operationcommand1799 IS071UniversalDo1804 S12 UniversalAo

1800 IS08JAccelerationtimeF071801 1S091DecelerationtimeF081802 S10

I Torquelimitlevel1drivingF40

1803 S11

I Torquelimitlevel2brakingF41

Note

1

2

Code Sort

5 A

6 0

7 S

Unit VariableRange

Thewritingofdataoutofrangeistreatedasoutofrangeerror

Useavalueof7FFFtoenter999fortorquelimitfunctions122

Name

Motor2function

Optionfunction

Commandfunctiondata

8 M Monitordata

Unit VariableRange2000020000

maxfrequencyat 20000JHz100040000

IRefertothedataformat14IRefertothedataformat15

2000020000

100outputat 20000

UnitVariablerange

s10136000s10136000

I2000 20000999

000200020000999

Read Data

Minunit Write Format

Note

1SinceX1X9areconfigurableinputcommandsitisnecessarytosetthefunctionsbyE01E092ThealarmresetisexecutedwhenRSTsignalchangesfromONtoOFFeveniftherearenoalarms3UniversalDoisafunctionthatutilizesthedrivesdigitaloutputsviacommunication

FunctiondataRegistersAddressCodeName

1 RW 2

1 001 1RW1 5

Minunit Read

Write

IRNVIIRWI

1 RW

Data

Format

14

15

2

Minunit Read Data

Write Format

01 IRW1 3

01 IRW1 3

1

IRW

I5

1 RW

I5


Monitoringparameterregisters

Address

2049

2053

2054 1

12055 IM0712056 1M08I2057 1M092058 1M10

2059 1M11

12060 IM122061 M13

2062 1M142063 M15 12064 1M16I

12065 IM1712066 IM18

2067 1M192068 M20

2069 IM21 DClinkvoltage2071 1M23 Typecode2072 1M241Drivecapacitycode2073 1M25 ROMversion

2074 M26 Transmissionerrorprocessingcode

2075 M27 Frequencycommandatalarmfinalcommand

2079 M31 Frequencycommandatalarmfinalcommand

2080 M32 Actualfrequencyatalarm

2081

2082

2083

2084

2085

2086

2087

2088

2089

2090

2091

2092

2093

2094

2095

2096

CodeMO1

M05

M06

M33IM34IM35

M36

M37

M38

M39

M40

M41

M42

M43

M44

M45

M46

M47

M48

Description

Frequencycommandfinalcommand

Frequencycommandfinal IHz

command

Actualfrequency

ActualtorquevalueTorquecurrentOutputfrequencyMotoroutputinputelectricpower

Outputcurrentrms

Outputvoltagerms

Operationcommandfinalcommand

OperatingstateUniversaloutputterminaldata

Faultmemory0Faultmemory1Faultmemory2Faultmemory3Integratedoperatingtime

ActualtorqueatalarmTorquecurrentatalarm

Outputfrequencyatalarm

MotoroutputatalarminputpowerOutputcurrentrmsatalarm

Outputvoltageeffectivevalueatalarm

Operationcommandatalarm

Operatingstateatalarm

Universaloutputterminaldataatalarm

Integratedoperationtimeatalarm

DClinkvoltageatalarm

Inverterinternalairtempatalarm

Coolingfintempatalarm

Lifeofmaincircuit

capacitor

Lifeofprintedcircuitboardcapacitor

Lifeofcoolingfan


Unit

Hz

h

V

Hz

IHz

V

h

V

C

C

h

Range

2000020000max frequencyat 200001

040000

2000020000

maxfrequencyat2000020000200002000020000

00040000

00020000

00020000inverterratingat10000

V 006000Refertodataformat14

Refertodataformat16Refertodataformat15

Refertodataformat10

065535

01000

Refertodataformat17Refertodataformat11064999

Refertodataformat20

2000020000maxfrequencyat20000040000

2000020000

maxfrequencyat200002000020000

2000020000

000400

00020000

00020000inverterratingat10000006000

Refertodataformat14

Refertodataformat16

Refertodataformat15

065535

01000

0120

0120

001000

065535

h1065535

123

Minunit Read Data

Write Format

1

IR

I2

001 1 R 1 5

001

001

001

001

1

001

001

001

001

001

1

1

1

01

1

1

R

R

R

R

R

001

IR

1 I R

R

R

R

R

R

R

R

R

R

R

2

6

6

5

5

5

3

14

15

1

17

11

1

20

2

R

I5

R 2

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

16 I

10

10

10

I10

1

6

6

5

5

3

14

16

15

1

1

1

3

1

1

127DataFormatSpecificationAlldatainthedatafieldofcommunicationframeshallberepresentedbya16bitlengthword

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

16bitsbinarydata

Dataformat1 UnsignedIntegerdataPositiveMinunit1ExampleIfF15Frequencylimitupper60Hz60 003C

Dataformat2Exampledata 20

20 FFEC

IntegerdataPositivenegativeMinunit1

Dataformat3 UnsignedDecimaldataPositiveMinunit01ExampleIfF17frequencygainsettingsignal 1000

1000X10 1000 03E8

Dataformat4 DecimaldataPositivenegativeMinunit01ExampleIfC31Analoginputoffsetadjustterminall2 50

50X1050 FFCE

Dataformat5 UnsignedDecimaldataPositiveMinunit001ExampleIfCO5multistepfrequency1 5025Hz

5025X100 5025 13A1H

Dataformat6 DecimaldataPositivenegativeMinunit001ExampleIfM07actualtorquevalue85388538X1008538DEA6

Dataformat7 UnsignedDecimaldataPositiveMinunit0001ExampleIfo05followupsideASR1constant 0105s

0105X1000 105 0069

Dataformat8 DecimaldataPositivenegativeMinunit0001ExampleData 1234

1234X1000 1234 FB2E

Dataformat9 UnsignedIntegerdataPositiveMinunit2ExampleIfP01Motor1numberofpoles2pole2 0002

Dataformat10 AlarmCode

124 Datasubjectochangewithoutnotice70702007GEDrives

Code

0

1

2

3

5

6

7

8

10

11

14

16

17

18

19

Dataformat11

Code

7

15

25

50

100

200

300

500

750

1000

1500

Dataformat12

15 14

Polarity 0

1Negative

0Positive

Description

Noalarm

OvercurrentduringaccelerationINVoutputIOvercurrentduringdecelerationINVoutput1OvercurrentduringsteadystateoperationINVoutputGroundfault

OvervoltageduringaccelerationOvervoltageduringdecelerationOvervoltageduringsteadystateoperationDCundervoltagePowersupplyopenphaseBlownDCfuse

OutputwiringerrorOverheatheatsinkinverterOverheatoutsidethermalOverheatunitinsidetemp

Capacitycode

CapacityHP

007spare015spare025

05

1

2

3

5

75

10

15

IndexdataACCDECtimedisplaycoefficient

13 12 11 10

0 0 Indexportion

0001X

101 X

21 X

310 X


Code

2000

2500

3000

4000

5000

6000

7500

10000

12500

15000

ExampleIfF07accelerationtime1 200s

100 20999 index1

200 01X200404000008 04C8

Code

22

001 23

002 24

003 25

EF 27

OU1 28

OU2 31

OU3 32

LU 33

Lin 34

FUS 35

Er7 36

OH1 37

OH2 38

OH3

CapacityHP20

25

30

40

50

60

75

100

125

150

9 8 7 6 5 4 3 2 1 01 i 1 1 1 1 1 1 1

Dataportion

125

001999

00999

100999

100999

DescriptionOverheatDBresistorOverloadmotor1Overloadmotor2Overloaddrive

OverspeedPGwirebreak

MemoryerrorKeypaderrorCPUerror

Optioncommerror

OptionerrorPLerror

OutputwiringerrorRS485commerror

Code CapacityHP17500 175

20000 200

25000 250

30000 300

35000 350

40000 400

45000 450

50000 500

60600 600

60700 700

60800 800

00099910099910099910009990

dbH

OL1

OL2

OLU

OS

PcEr1

Er2

Er3

Er4

Er5

Er6

Er7

Er8

Dataformat13 Patternoperation

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Direction1 1 1 1 I 1 I I I I

ofrotation 0 Time Indexportion Dataportion

0FWD

1REV

01stACCDECtime 0001X 001999 00099912ndACCDECtime 101 X 100999 10099923rdACCDECtime 21 X 100999 10099934thACCDECtime 310 X 100999 10009990

ExampleIfC22Stagel 100sR210sreverserotationaccelerationtime2decelerationtime2Since100 01X100 9000 0400 0064 9464

Dataformat14 Operationcommand15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

RST 0 0 0 0 X9 X8 X7 X6 X5 X4 X3 X2 X1 REVFWD

AllbitareONby1ExampleIfS06operationcommand FWDX1andX5 ON

0000000001000101b 0045

Dataformat15 Universaloutputterminal

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

0 0 0 0 0 0 0 0 0 0 0 Y5 Y4 Y3 Y2 Y1

AllbitareONbylExampleIfM15UniversaloutputterminalY1andY5 ON

0000000000010001b

0011H

Dataformat16 Operatingstate15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

BUSY WR RL ALM DEC ACC IL VL TL NUV BIRKINT EXT REVFWD


AllbitareONoractiveby1FWD ForwardoperationREV0ReverseoperationEXT DCbrakingactiveorpreexcitation

INT NoOutputBRK BrakingactiveNUV DClinkvoltageisestablished

undervoltageat0TL TorquelimitingVL Voltagelimiting

Dataformat17

15 14 13 12 11 10 9

Code

1

2

3

4

5

6

Type Generation

Type

G

P

Typecode

Dataformat18 Codesetting14figures

15 14 13 12 11 10 9 8 7 6 5 4

Data4 Data3 Data2

Dataformat19 AmperagevalueDecimaldatapositiveMinunit001invertercapacityisnotmorethan30HPMinunit001fornotTessthan40HP

ExampleIfF11electronicsthermaloverloadrelay1level1070A40HP1070X101070042EIfF11electronicsthermaloverloadrelay1level360A1HP

Since360X1003600168

Dataformat20 Transmissionerrorcode

Code1 Description1 1FCfunctioncodeerror2 1Illegaladdress3 IllegaladdressDatarangeerror

7 NAK

PriorityforcommNoprivilegeforwritingerrorForbiddenwritingerror


Generation

11

Series

USA

IL

ACC

DEC

ALM

RL

WR

CurrentlimitingUnderacceleration

Underdeceleration

Drivefault

Transmissionvalid

Functionwritingprivlege0Keypadpanel1RS485

2FieldbusoptionBUSYProcessingdatawrite

8 7 6 5 4

Series

Code1 Description71 1CRCerror noresponse72 1Parityerror noresponse73 Othererrors noresponse

FramingerrorOverrunerror

Bufferfullerror

127

Voltageseries

230Vthreephase460Vthreephase

3 2 1 0

Voltageseries

3 2 1

Data1

Dataformat21 Autotuning

15 14 13 12 11 10 9 8 7 6 5 4 3

I I I I

0 0 0 0 0 0 REVFWD Dataportion

ExampleIfPO4motor1autotuning1Forwardrotation0000000100000001

b0101

H

2 1 0

I

0Withoutforwardrotationcommand

1Withforwardrotationcommand

0Withoutreverserotationcommand

1Withreverserotationcommand

127CommunicationErrors

ExceptionResponseWhenthedrivereceivesamessagethatdoesnotcontaincommunicationerrorsbutthemessagecannotbeprocessedthedrivewillreturnanexceptionresponseTheexceptionresponsecontainsanerrorubcodeinthedatafieldthatrepresentstheproblem

ExceptionResponseErrorsSubCode1Name

1 IIllegalFunction2 IllegalDataAddress

3 1IllegalDataValue7 NegativeAcknowledge

1 Causes

IReceivedRTUFunctionotherthan0306or16Thestartingparameteraddressisanunuseddriveparameter

ThestartingparameteraddressplustheoffsetreferstodriveparametergreaterthanthelastparameterinaFunctionCodesortThenumberofregistersisgreaterthan16

IDatacontainsanoutofrangevalueforadriveparameterRequesteddatacannotbechangedwhilethedriveisrunningThedriveparameterfunctionisownedbythenetworkinterfaceoptioncardandcannotbechanged

1

Communicationerrors

CommunicationerrorsoccurwhenthedrivereceivesaninvalidmessageThedrivewillnotreturnaresponsetoacommunicationerrorAcodethatrepresentsthelastcommunicationerrorisstoredindriveparameterM26TypicalcommunicationmessageerrorsincludeparityframingandCRCerrors


13Options131BuiltinOptions

ThedrivesupportstwointernallymountedcardsOneoptioncardismountedunderthemaincoverLocationAandtheotheroptioncardismountedinaspecialadapterunderthekeypadLocationBOnlyonecardcanbemountedintheselocationsTherearetwodifferenttypesofoptioncardsType1andType2YoucannotusetwoType1orTwoType2cardsbutyoucanmixanycombinationofType1andType2providedyouonlyhaveoneoptionpermountinglocationEachoptioncardmustbemountedinthedesignatedlocationThechartbelowliststheoptioncardtheirtypesandtheirmountinglocations

Name

OPCG11SRY

Relayoutputcard

OPCG11SDI0

Digitalinterfacecard

OPCG11SAI0

Analoginterfacecard

OPCG11SCI0

InterfacecardOPCG11SLON

CommunicationcardOPCG11SPDP

CommunicationcardOPCG11SDEV

Communicationcard

OPCG11SCOP

Communicationcard

OPCG11SMBP

Communicationcard

OPCG11SIBS

Communcationcard

HE300GEN150

Communicationcard


Type Loc

1 A

2 A None

2 A None

1 A 2B

2 B 1A

2 B 1A

2 B 1A

2 B 1A

2 B 1A

2 B 1A

2 B 1A

2ndOption Function

TypeLoc2B Relayoutputcard

ThetransistoroutputfromthedrivecontroloutputterminalsY1andY4areconvertedtotherelayoutput1SPDTFrequencysettingbybinarycodemax16bits

Monitoring8bitsoffrequencyoutputcurrentandoutputvoltage

Auxiliaryinputforanalogfrequencysetting0to 10V

Monitoringofdriveoutputfrequencycurrentandtorqueinanalogvoltageanalogoutput010VDCabd420mA

115VACControlinputanisolationamplifierrelayoutputPGencoderanalogoutput420mASerialcommunicationcardforLonWorks

SerialcommunicationcardforProfibusDP

SerialcommunicationcardforDeviceNet

SerialcommunicationcardforCAN

SerialcommnicationcardforModbusplus

SerialcommuncationcardforInterbusS

SerialcommunicationcardforGenius

131

Name DigitalIOinterfacecardType OPCG11SDI0

Function 4digitalinputsIBinarycodeinputofmax16bitsorBCDinputSinkSourcechangeable3digitaloutputsBinarycodeoutputofmax8bits

Specifications Input Digitalsignalinput4pointsbyshortcircuitingterminalsL1L16andM1Sink

ONoperationcurrent 45mAmax

OFFoperationvoltage 27Vmax

Source

ONoperationcurrent 45mAmax


Relatedfunctioncode 019020

Output Digitalsignaloutput3pointsbyshortcircuitingterminalsbetween01to06andM2Sink

ONoperationcurrent 5OmAmax


Source

ONoperationcurrent 5OmAmax


Relatedfunctioncode 021

PowerSource 24UDC32mAx4 128mAConnection

diagram

Remarks

0

132

L1R

L2S

L3T

116

115

114

113

112

111

110

19

18

17

16

15

14 02

13

12Sink

01LSBi

U

V

wc

08MSB

07

06

05

04

03

11LSB

M1 M2

CM

G t

CD

T


Name AnalogIOInterfaceCardType OPCG11SAIO

3analoginputs2voltageinputsand1currentinputTorquelimitingvaluedrivingbrakingfrquencysettingratiosettingFunction canbeinputrespectively

2analogoutputs1voltageoutputand1currentoutput11typesofdatacanbeoutputSpecifications Input Analogsignalinput3points32and3122and21C2and21

Terminal32Voltageinputbothsides 0to10VDC0to100 inputimpedance22kohmTerminal22Voltageinputbothsides 0to10VDC0to100 inputimpedance22kohmTerminalC2Currentinput 4to 20mADC0to100 inputimpedance250kohm

ForvoltageinputpowersupplyterminalforvariableresistorP10shouldbeconnectedRelatedfunctioncodeo22

Output Analogsignalinput2pointsbetweenA0andAOCSandCSTerminalA0Voltageoutput0to10VDCformax2voltmetersinputimpedance10kohmTerminalA0VoltageoutputcommonTerminalCS Currentoutput4to20mAdcmax500ohmTerminalCSCurrentoutputcommon

TerminalCSisisloatedfromterminal2131andADRelatedfunctioncodeo23

Connection

diagram

Remarks

MCCB

or

ELCB

O

RUNcommand

input r


L1R

L2S

L3T

RO

T0

13

12

11

01

Y5A

Y5C

Y4

Y3

Y2

Y1

CM

PLC

FW

REV

CM

X1

X2

X3

X4

X5

X6

X7

X8

X9

CM

FM

FM

DX

DXSD

EG

AF303P11

u

V

w

30A

30B

30C

32

31

22

21

C2

AO

AO

CS

CS

133

ryVR

VRVoltageinput

1kohm Bothpolarity

VoltageinputY1kohmSinglepolarity

Currentinput

fAnalogvoltmeter

Anammeter

TerminalsIROandTOarenotprovidedfor10HPorsmaller

Name IRelayOutputCardType Cardtype OPCG1ISRY

UnittypeFunction Includes4relayoutputcircuits

ConvertstransistoroutputsignalsfromdrivecontroloutputterminalsY1toY4torelay1SPDToutputsignalsSpecifications Input INone

Output 1Fourchannelcontact12terminalsfromY1AtoY4C250VAC03Aocdia 03

PowersourceIThepowersourcetodrivetherelaycardissuppliedfromthedriveConnection

diagram

Remarks

0

5G

5G

5G

13Vdc 24Vdc

ofI

134

CD

OND

13Vdc 24Vdc

13Vdc

C

n1

r

C5CDi

Y2A

0Y2B

0Y2C

0

Y1Ai

Y1

B

Y1CO

Y3A

Y3B0

Y3C0

r Y4A

Y4B

Y4C0


14ElectromagneticCompatibilityEMC

141General

InaccordancewiththeprovisionsdescribedintheEuropeanCommissionGuidelinesDocumentonCouncilDirective89336EECGEFujihaschosentoclassifytheAF300P11rangeofDrivesasComplexComponents

ClassificationasaComplexComponentsallowsaproducttobetreatedasanapparatusandthuspermitscompliancewiththeessentialrequirementsoftheEMCDirectivetobedemonstratedtobothanintegratorofAF300P11drivesandtohiscustomerortheinstallerandtheuser

AF300P11driveissuppliedCEmarkedsignifyingcompliancewithECDirective89336EECwhenfittedwithspecifiedfilterunitsinstalledandearthedinaccordancewiththissheet

ThisSpecificationrequiresthefollowingperformancecriteriatobemet

EMCproductstandardEN61800131997

ImmunitySecondenvironmentIndustrialenvironmentEmision FirstenvironmentDomesticenvironment

FinallyitisthecustomersresponsibilitytocheckwhethertheequipmentconformstoEMCdirective

142RecommendedInstallationInstructions

ItisnecessarythattoconformtotheEMCDirectivetheseinstructionsmustbefollowed

FollowtheusualsafetyprocedureswhenworkingwithelectricalequipmentAllelectricalconnectionstothefilterDriveandmotormustbemadebyaqualifiedelectricaltechnician

1UsethecorrectfilteraccordingtoTableonpage6392InstalltheDriveandfilterintheelectricallyshieldedmetalwiringcabinet3ThebackpanelofthewiringcabinetshouldbepreparedforthemountingdimensionsofthefilterCareshouldbe

takentoremoveanypaintetcfromthemountingholesandfaceareaofthepanelThiswillensurethebestpossiblegroundingofthefilter

4UsetheshieldcableforthecontrolmotorandothermainwiringwhichareconnectedtotheDriveTheseshieldsshouldbesecurelygrounded

5Itisimportantthatallwirelengthsarekeptasshortaspossibleandthatincomingmainsandoutgoingmotorcablesarekeptwellseparated

Tominimizetheconductedradiodisturbanceinthepowerdistributionsystemsthelengthofthemotorcableshouldbeasshortaspossible

6InthecasewhereaferriteringisprovidedwiththefilterfittheferriteringsotheconductorspassthroughthecenteroftheferriteWirethecableaccordingtoFig6orFig7payingattentiontotheappliedDrivetype

fDatasubjecttochangewithoutnotice70702007GEDrives141

AppliedDriveAF300P11HpMaxratedvoltage3

FilterTypeP11 Fujimodel

025

05

1

2

3

5

75

10

15

20

25

30

RF3180F11

RF3180F11

50 RF3280F11

60 RF3280F11

40

75

100

EFL150G114

EFL15G11425 EFL220G114

30 EFL22G114

RF3100F11

4RF3100F11

20

40

50

60

75

100

125

150

200

250

300

350

400

500

500

600

700

800

EFL075SP2

EFL075SP2

EFL370SP2

EFL37SP2

EFL750SP2

EFL75SP2

EFL150SP2

EFL15SP2

EFL220SP2

EFL22SP2

EFL075G114

EFL075G114

RF3180F11

RF3180F11

RF3280F11

RF3280F11

RF3400F11

RF3400F11

RF3880F11

RF3880F11

Phase230VAC

TestedMotor

CableLength

Rated EN55011 EN55011

Current ClassB ClassA

6A

25A

504

1004

150A

180A

2804

400A

RF3400F11

125 RF3400F11150

HPMaxratedvoltage3Phase480VAC05

1

2

3EFL400G114

124

5EFL40G114

75

10EFL750G114

354

15EFL75G114

5A

504

72A

1804

280A

4b0A

800A

164ft

50m

328ft

100m

Dimensions

LxWxHmm

957x335x366

243x85x93

917x413x535

233x105x136

1075x472x622

273x120x158

1949x787x63

495x200x160

142

MountDim Ferrite Total Watt Note

YxXmm RingQtyWtlb lossW04

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51

39

OF21 55 82

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254x95 40

42

898x232

228x59

846x315

215x80

10x374

202x807x76 1917x630OF31

513x205x193 487x160

1949x787x63 184x653

495x200x160 468x166

328Ft 2311x984x807 2205x335

100m 587x250x205 560x85

126x456x165 1154x354

320x116x42 293x90

126x61x177 1154x413

320x155x45 293x105

33ft 164ft

10m 50m1343x886x187 1224x657

341x225x475 311x167

1969x984x276 1768x728

500x250x70 449x185

10041713x787x519 1606x654

435x200x130 408x166

RFIFilterData

184x653

468x166

2205x3352311x984x807

587x250x205 560x85

2709x1433x709 2551x591

688x364x180 648x150 F200

160

31

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110 220 Fig4Separate

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08

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31

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18

10

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24

29

49

47

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130 180

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142 180 I Fig5

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L1L2L3 PE

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LOAD

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FerriteRingDimensionsInchesmmPartNoI D I HI T

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3powercables1groundingcable

T

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RF3100F11M8

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MountingScrewM6x6

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RF3280F11M12x8

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DimensionsInchesmm

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Figure3OutlineDimensionsRF3100F11RF3180F11

y

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Figure5OutlineDimensionsRF3880F11

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r156 204

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230VSeries30HPandlessonlyFitaferriteringtothecablewiththe3phaseconductorsonlypassing

Drive throughthecenteroftheferrite

P1 P ShieldedMotorCable

Shieldingmustbeelectricallycontinuousandgroundedatthecabinetandthemotor

RCDor

MCCB

Metalwiringcabinet

Drive

PE

RFI

Filter

L1121

L2L2

L3L3

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Figure7 AF300P11460V500Hpandhigher

Fitaferriteringtothecablewithconductorspassingthroughthecenteroftheferrite

ShieldedMotorCable

Shieldingmustbeelectricallycontinuousandgroundedatthecabinetandthemotor



41WoodfordAvenuePlainvilleCT06062

wwwgeelectricalcom

imaginationatwork GEI100364D

SupersedesGEI100364C070730

FERGADV

0

MediumVoltageSolidStateOEMSoftStarter

INSTALLATION OPERATION

MANUAL

DEH41021

MediumVoltageSolidStateSoftStarters

2372KV

Installation

OperationManual

Chapter1Introduction 111 Overview

12 Specifications13 DesignFeatures14 TheoryofOperation15 GeneralProtection

16 ThermalOverloadProtection

17 FiringCircuit18 Electronics

Chapter2Connections21 Warnings22 ControlConnections23 ReferenceSectionwithRTDPowerCommunicationsandCPUboarddrawings

Chapter3StartUp 1731 Introduction

32 AccelerationAdjustments33 DecelerationAdjustments34 SequenceofNormalOperation35 EmergencyBypassOperation

Chapter4UserInterfaceandMenuNavigation 2141 KeypadOperatorInterface42 MenuNavigation

Chapter5SetpointProgramming 2451 SetpointsPageList52 SetpointMenu

SP1BasicConfiguration 34

SP2StarterConfiguration 35

SP3PhaseGroundSettings 38

SP4RelayAssignment 41

SP5RelayConfiguration 43

SP6IOConfiguration 44

SP7CustomAccelerationCurve 47

SP8OverloadCurveConfiguration 50

SP9RTDOptionConfiguration 51

SP10SetPassword 53

SP11Communications 54

SP12SystemSetpoints 55

SP13Calibration Service 57

Chapter6MeteringPages 5861 MeteringPageListMenu

Chapter7MaintenanceandTroubleshooting 6871 FailureAnalysis72 TypicalBlockDiagram73 OverloadCurveDefinition74 TCBDiagram75 TypicalWiringDiagram76 SparePartsList77 InstructionsforStackReplacement78 InstructionsforLowVoltageTest

Referencechart

SectionTableor

12 Specifications

Drawing

13 UnitPIVRatings

18 KeypadOperatorInterface

22 TCBDiagram

22 TB1

22 TB2

22 TB3

22 TB4

22 JumperSelections

22 SwitchPositions

23 OptionalRTDBoard

23 CommunicationsBoard

23

52

52

52

52

52

CommunicationsBoardConnections

RS485andRS422

23 PowerBoard

23 PowerBoardConnections

23 CPUBoardConnections

32 AccelerationAdjustments

33 CoastingStop

33 AccelandDecelModes

34 SequenceofOperations41 KeypadOperatorInterface41 ProgrammingtheOperatorInterface42 MenuNavigation42 ChangingSetpointsExample51 SetpointsPageList52 SetpointMenu

SetpointPage1DisplaysBasicConfiguration

OverloadClassTripCurvesSetpointPage2DisplaysStarterConfiguration

IJogNoltageRampSetpointPage3DisplaysPhaseGroundSettings

PageNumber

13

3

Section

52

52

8 52

10 52

10 52

10 52

11 52

11 52

12 52

12 52

13 52

14 61

14 62

15 62

15 62

16 62

17 62

18 62

18 62

19 62

21 71

21 71

22 72

23 73

2432 74

33 75

34 76

34 76

35 77

36 77

3839 78

Tableor

revving

IOvercurrentTripDelayGraphSetpointPage4DisplaysRelayAssignment

SetpointPage5DisplaysRelayConfiguration

SetpointPage6DisplaysUserIOConfiguration

SetpointPage7DisplaysCustomAccelerationCurie

SetpointPage8DisplaysOverloadCurveConfiguration

SetpointPage9DisplaysRTDOptionConfiguration

SetpointPage10DisplaysSetPassword

SetpointPage11DisplaysCommunications

SetpointPage12DisplaysSystemSetpoints

SetpointPage13DisplaysCalibrationService

MeteringPageList

MeteringMenu

MeteringPage1DisplaysMeteringData

MeteringPage2DisplaysMetering 62

MeteringPage3DisplaysRTDValues 63

MeteringPage4DisplaysStatus 64

MeteringPage5DisplaysEventRecorder

MeteringPage6DisplaysLastTrip

MeteringPage7DisplaysStatistics

TroubleshootingCharts

SCRTestingProcedure

TypicalBlockDiagramOverloadCurveDefinition

TCBDiagram

TypicalWiringDagram

SparePartsListCharts

PCBMountingOrder

StackreplacementandPCBmounting

1ConnectionsforLowVoltage

WaveformDiagram

50

51

53

54

55

61

PageNumber

39

41

43

4446

4749

57

5859

60

65

66

67

6870

70

71

72

73

74

7677

77

78

82

84

0

Chapter1 Introduction

0 ThischapterisanintroductiontothereducedvoltagesolidstatestarterformediumvoltageACmotorsItdescribesthebasicconfigurationoperationandunitfeaturesItishighlyrecommendedthatnewusersreadthissectionthoroughlytogainabasicunderstandingofthestartersystembeforeattemptingtostartupaunit

ao

11Overview

ThestandardsoftstarterpanelisanSCRbasedmotorcontrollerdesignedforthestartingprotectionandcontrolofACmediumvoltagemotorsItcontainstheSCRstackassembliesfiberopticconnectionsandlowvoltagecontrolcircuitryreadytobeinterfacedwithanenclosureandthenecessaryequipmenttocreateacompleteClassE2mediumvoltagemotorsoftstarter

12Specifications

125Continuous

50060seconds

60030seconds

1Cycleupto14xFLAinternallyprotectedbytheprogrammableshortcircuit

50or60Hz2Hzhardwareselectable

6SCRs12SCRsor18SCRsmodeldependent

6500V21000VmodeldependentseeTable1

Userselectablephasesequencedetection

RCsnubberdvdtnetworksoneperSCRmodule

Enclosedunits0to40C32to104Foptional20to50Cwithheaters595relativehumidity03300ft1000mabovesealevelwithoutderatingRatingsforambientconditionsexternaltounit

2or3wire120VACcustomersupplied

MultipleFormCcontactsrated4Amps250VACmax

8Relays4programmable FormCcontact

FaultIndicatorFormCcontact

2300V7200V 60kV

ULRecognizedCanadianULRecognized

1

12Specificationscontinued

StartingProgrammableforClass5through30RunProgrammableforClass5through30whenAiSpeedisdetected

Manualdefaultorautomatic

OverloadcircuitretainsthermalconditionofthemotorregardlessofcontrolpowerstatusUnitusesrealtimeclocktoadjustforofftime

OverloadwillnotresetuntilthermalcapacityavailableinthemotorisenoughforasuccessfulrestartStarterlearnsandretainsthisinformationbymonitoringprevioussuccessfulstarts

ImbalanceTripLevel530currentdifferencebetweenanytwophasesImbalanceTripDelay120seconds

TripLevel100300ofmotorFLATripDelay120seconds

UnderCurrentTripLevel1090 ofmotorFLA

UnderCurrentTripDelay160seconds

CoastDownTimeRange160minutes

Range16successfulstartsperhourTimebetween

ystarts160minutesbetweenstartattempts

FormCDPDTRated4amps240VACmax960VA

Programmable

Programmable

ProgrammableRampTypesVoltageorCurrentRampVRorCRStartingTorque0100oflinevoltageVRor0000ofmotorFLACRRampTime1to120secondsCurrentLimit200600VRorCR

4OptionsVR1VR2VR1CR2CR1CR2CR1VR2DualRampControlRamp1 Default

Ramp2 selectableviadrycontactinput

BeginDecelLevel0100oflinevoltageStopLevel0to1lessthanBeginDecelLevelDecelTime160seconds

VoltageJog575

KickVoltage10100KickTime012seconds

ShortedSCRPhaseLossShuntTripPhaseImbalanceTripOverloadOvertempOvercurrentShortCircuitLoadLossUndervoltageorAnyTrip

CoastDownTimeStartsPerHourTimeBetweenStartsandAnyLockout

Dataincludescauseofeventtimedatevoltagepowerfactorandcurrentforeachphaseandgroundfaultcurrentattimeofevent

2

23 72V

12Specificationscontinued

13DesignFeaturesThestandardsoftstartpanelhasthefollowingfeatures

RCSnubberNetworksprovideTransientVoltageProtectionforSCRPowerModulesineachphasetoavoiddvdtdamage

FiringCircuitTheSCRsaregatedturnedonusingaSustainedPulseFiringCircuitThiscircuitryisamplifiedandisolatedfromthecontrolvoltagebymeansoffiberopticsandringtransformers

PercentofFLA

ABCPhaseCurrentAvgCurrentGroundFaultoption

Remainingthermalregisterthermalcapacitytostart

AvgStartTimeAvgStartCurrentMeasuredCapacitytostarttimesincelaststart

Temperaturereadingsfromupto12RTDsupto6statorRTDskWkVARPFkWH

ModbusRTU

RS485RS422orRS232

Upto247devicespermode

Fulloperationstatusviewandprogrammingviacommunicationsport

AlphanumericLCDdisplay

8functionkeyswithtactilefeedback

12LEDsincludePowerRunAlarmTripAuxRelays

Upto1000circuitfeetfromchassisusetwistedshieldedwirepowersource

SRAMloadedfromEEPROMatinitialization

IFlashEPROMfieldreplaceableINonvolatileEEPROMnobatterybackupnecessary

Lithiumionbatteryforclockmemoryonly

SCRPowerModulesForeachphasetheSCRsare Voltage

matcheddevicesarrangedininverseparallelpairsandinseriesstringsasindicatedinthecharttofacilitatesufficient 2300V

PeakInverseVoltageratingsfortheapplicablesupply 33004160V

voltage 60007200V

Voltage

2300V 133004160V160007200V

14TheoryofOperationThepowerofthesoftstarterisintheCPUamicroprocessorbasedprotectionandcontrolsystemforthemotorandstarterassemblyTheCPUusesPhaseAngleFiringoftheSCRstoapplyareducedvoltagetothemotorandthenslowlyandgentlyincreasestorquethroughcontrolofthevoltageandcurrentuntilthemotoracceleratestofullspeedThisstartingmethodlowersthestartingcurrentofthemotorreducingelectricalstressesonthepowersystemandmotorItalsoreducespeakstartingtorquestressesonboththemotorandloadmechanicalcomponentspromotinglongerservicelifeandlessdowntime

3

SeriesTotal

PairsNumber PIVRatingofSCRs

0 1 6 1 6500V

2 l 12 I 13000V

3 1 18 1 19500V

Series

Pairs

2

4

6

UnitP1VRatingsTable1

Total

Number PIVRatingofSCRs

12 1 7000V

24 1 14000V

36 1 21000V

AccelerationThesoftstartercomesstandardwithseveralmethodsof

acceleratingthemotorsothatitcanbeprogrammedtomatchalmostanyindustrialACmotorapplication

ThefactorydefaultsettingappliesaVoltageRampwithCurrentLimitasthishasbeenproventhemostreliablestartingmethodforthevastmajorityofapplicationsUsingthisstartingmethodtheInitialTorquesettingappliesjustenoughvoltagetothemotortocausethemotorshafttobeginturningThisvoltageisthengraduallyincreasedovertimeaspertheRampTimesettinguntiloneofthreethingsoccurthemotoracceleratestofullspeedtheRampTimeexpiresoraCurrentLimitsettingisreached

IfthemotoracceleratestofullspeedbeforetheramptimesettinghasexpiredanautomaticAntiOscillationfeaturewilloverridetheremainingramptimeandfullvoltagewillbeappliedThiswillpreventanysurgingorpulsationinthemotortorquewhichmightotherwiseoccurduetotheloadnotbeingfullycoupledtothemotorwhenoperatingatreducedvoltageandtorquelevels

IfthemotorhasnotreachedfullspeedattheendoftheramptimesettingthecurrentlimitsettingwillproportionallycontrolthemaximumoutputtorqueFeedbacksensorsinthesoftstarterprovideprotectionfromastallconditionanoverloadconditionorexcessiveaccelerationtime

TheCurrentLimitfeatureisprovidedtoaccommodateinstallationswherethereislimitedpoweravailableforexampleonsitegeneratorpowerorutilitylineswithlimitedcapacityThetorqueisincreaseduntilthemotorcurrentreachesthepresetCurrentLimitpointanditisthenheldatthatlevelCurrentLimitoverridestheramptimesettingsoifthemotorhasnotacceleratedtofullspeedundertheCurrentLimitsettingthecurrentremainslimitedforaslongasittakesthemotortoacceleratetofullspeed

WhenthemotorreachesfullspeedandthecurrentdropstorunninglevelsthesoftstarterdetectsanAtSpeedconditionandclosestheBypassContactorTheBypassContactorservestoshuntpoweraroundtheSCRstackassembliestopreventheatbuildupinthestarterenclosureduetotheslightvoltagedropacrosstheSCRsAtthispointthesoftstarterhasthemotoroperatingatfullvoltagejustasanyotherstarterwould

Otherstartingmethodsavailabletothesoftstarterare

CurrentRampusesaclosedcurrentfeedbackPIDlooptoprovidealineartorqueincreaseuptoaMaximumCurrentlevel

ConstantCurrentcurrentisimmediatelyincreasedtotheCurrentLimitpointandheldthereuntilthemotorreachesfullspeed

CustomCurvegivestheusertheabilitytoplottorqueandtimepointsonagraphThesoftstarterwillthenacceleratethemotorfollowingthesepoints

TachometerInputuses420mAmonitoringsignalfromthemotororloadshaft

DecelerationthesoftstarterprovidestheuserwiththeoptionofhavingtheloadcoasttoastoporofcontrollingthedecelerationbyslowlyreducingthevoltagetothemotoruponinitiatingastopcommandTheDecelfeatureistheoppositeofDCinjectionbrakinginthatthemotorwillactuallytakelongertocometoastopthanifallowedtocoasttoastopThemostcommonapplicationfortheDecelfeatureispumpingapplicationswhereacontrolledstoppreventswaterhammerandmechanicaldamagetothesystem

4

15GeneralProtection

Operationofthesoftstartercanbedividedinto4modesReadyStartRunandStopTheCPUprovidesmotorandloadprotectioninallfourmodesAdditionaldetailsoneachprotectionfeaturecanbefoundinlaterchapters

ReadyModeInthismodecontrolandlinepowerareappliedandthestarterisreadyforastartcommandProtectionduringthismodeincludesthemonitoringofcurrentforleakagethroughmultipleshortedSCRsorweldedcontactsontheBypassContactorOtherprotectionfeaturesineffectare

StarterSCRTemperatureShortedSCR

BlownFuseIndication

PhaseReversalifenabledLineFrequencyTripWindowExternalInputFaults

NoteTheProgrammingModecanonlybeenteredfromtheReadyModeDuringprogrammingallprotectionfeaturesandstartcommandaredisabled

StartModeTheseadditionalprotectionfunctionsareenabledwhenthesoftstarterreceivesavalidStartcommand

PhaseReversalifenabledStartCurve

AccelerationTimer

PhaseImbalance

ShortCircuit LoadPrecheck

GroundFaultOptionalExternalInputFaultsAccumulatedStartingFLAUnitsOverloadProtection

ThermalCapacity

NoteShortedSCRandShuntTripprotectionarenotineffectoncethesoftstartergoesintotheStartMode

RunModeThesoftstarterenterstheRunModewhenitreachesfulloutputvoltageandthemotorcurrentdropsbelowtheFLAsettingmotornameplateFLAtimestheservicefactorforapredeterminedperiodoftimeDuringtheRunModetheseadditionalprotectionfeaturesareenabled

RunningOverloadCurvePhaseLoss

UnderCurrentLoadLoss

OverCurrentElectronicShearPinJamExternalInputFaults

protection

StopModeOnceaStopcommandhasbeengiventheunitprotectionfeatureschangedependingonwhichStopModeisselected

DecelModeretainsallprotectionfeaturesoftheRunModeAttheendofDecelthemotorwillbestoppedandtheprotectionfeatureschangeasindicatedbelow

CoastToStopModepowerisimmediatelyremovedfromthemotorandthesoftstarterreturnstotheReadyModeCoastDown BackSpinTimerStartsperHourTimeBetweenStarts

ExternalInputFaults5

23 72o

16ThermalOverloadProtection

ThesoftstarterplaysanimportantroleintheprotectionofyourmotorinthatitmonitorsthemotorforexcessivethermalconditionsduetostartingrunningorevenambientconditionsThesoftstarterhasaDynamicThermalRegistersystemintheCPUthatprovidesamathematicalrepresentationofthethermalstateofthemotorThisthermalstateinformationiskeptinmemoryandismonitoredforexcessesinbothvalueandrateofchangeInputisderivedfromcurrentimbalancesandoptionalRTDmeasurementsmakingitdynamictoallprocessesinvolvingthemotorThesoftstartermonitorstheseconditionsseparatelyduringStartandRunmodestoprovideproperthermaloverloadprotectionatalltimes

StartModeoverloadprotectionisselectableusingoneofthreemethods

BasicProtection1dataisaccumulatedandplottedbasedonanOverloadCurveselectedinprogrammingThisisprogrammedperNEMAClass530standardcurvesandisbasedontheLockedRotorCurrentfromthemotornameplateasprogrammedintothesoftstarter

MeasuredStartCapacitytheuserentersameasuredamountofthermalcapacityfromapreselectedsuccessfulstartasasetpointtotheThermalRegisterforthesoftstartertofollow

LearnedCurveProtectiontheusersetsthesoftstartertotheLEARNmode

andstartsthemotorundernormalstartingconditionsTheCPUthensamplesandrecords100datapointsduringthestartcurveanalyzesthemandcreatesagraphicalrepresentationinmemoryThesoftstarteristhenswitchedtoCurveFollowprotectionmodeandmonitorsmotorperformanceagainstthiscurveThisfeatureisespeciallyusefulininitialcommissioningteststorecordabaselineperformancesampleinthiscaseitisnotnecessarilyusedformotorprotection

RunModeoverloadprotectionisinitiatedwhenthesoftstarterdeterminesthatthemotorisAtSpeedOverloadProtectionisinitiatedwhenthemotorRMScurrentrisesaboveapickuppointasdeterminedbythemotornameplateFLAandservicefactorRunmodeprotectionisprovidedbytheCPUmonitoringtheDynamicThermalRegisterDatafortheDynamicThermalRegisterisaccumulatedfrom1calculationsandmotorcoolingratesAtripoccurswhentheregisterreaches100asdeterminedbytheselectedOverloadProtectionCurveNEMAClass530standardcurvesandisbasedontheprogrammedLockedRotorCurrentindicatedonthemotornameplateTheDynamicThermalRegisterisalteredorbiasedbythefollowingconditions

CurrentImbalancewillbiastheregisterhighertoaccountforadditionalmotorheatingduringacurrentimbalancecondition

NormalCoolingprovidedwhenthemotorcurrentdropsbelowthepickuppointorthemotorisofflineThecoolingrateislowerformotorsthatareofflinesuchasafteratripsincecoolingfansarealsoinoperative

RTDInputrequirestheoptionalRTDmonitorcardwillbiastheregisterineitherdirectionbasedonrealtimeinputofthemotorbearingandevenambienttemperatureconditions

DynamicResetisanotherfeaturethataddsreliabilityandconsistencytotheperformanceofthesoftstarterIfamotoroverloadconditionoccursandthesoftstartertripsitcannotberesetuntilsufficientcooldowntimehaselapsedThecooldowntimeisbiasedbyRTDmeasurementswhentheyareusedOtherwisethecooldowntimeisdeterminedbythethermalstateofthemotorwhenthestartertripped

6

A

RetentiveMemoryprovidescontinuousoverloadprotectionandrealtimeresetevenifpowerislostUponrestorationofpowerthesoftstarterwillreadtheRealTimeClockandadjustthethermalregistertodisplaywhatwouldbethetrueorrealelapsedtime

LearnedResetCapacityisafeaturethatisuniquetothesoftstarterBysamplingtheamountofthermalcapacityusedinthepreviousthreestartsthesoftstarterwillnotallowaresetuntilasufficientamountofthermal

capacityhasbeenregainedinthemotorThispreventsnuisancetrippingandinsuresthatunsuccessfulstartattemptswherecurrentisnotpresentwhichwouldotherwiseuseupthestartsperhourcapacityofthemotorarenotcounted

17FiringCircuitTheSCRgatefiringcircuitiscriticaltoperformanceandstabilityofthesystemThesoftstarterfiringcircuitincludesseveraluniquefeatureswhichenhancetheruggednessnoiseimmunityandflexibilityformaximizedperformanceThisperformanceisattainedwithouttheneedforreactorsorfieldinstalleddevicesused

inothersystemsregardlessofconditionslineimpedanceshortcircuitcapacityorswitchingtransientsThesefeaturesinclude

AutoSynchronizingofthegatetimingpulsesmatcheseachphasefiringangletotheirrespectivephasesThesoftstarteractivelytracksminorshiftsinthelinefrequencyavoidingnuisancetrippingthatmayhappenwithconventionalgatefiringsystemsThisisespeciallyusefulonportableorbackupgeneratorsuppliesallowingthesoftstartertobeusedconfidentlyinapplicationsthathaveunstablepower

SustainedPulsefiringkeepsthefiringsignalactivefor270electricaldegreesensuringthattheDCgatepulsecausestheSCRtofireeveniflinenoiseispresentatacriticalmomentThisprovidesthesoftstarterwithsuperiornoiseimmunityandprotectsagainstmisfiringenhancingthesystemreliability

ClosedLoopFiringControlisamethodofbalancingtheSCRfiringpatternbasedonthedesiredoutputTheCPUusesfeedbacksignalsfromboththeoutputcurrentandvoltageprovidingsmoothoutputandpreventingimbalancesduringrampingwhichpreventsunnecessarymotorheating

TransformerIsolationofthefiringsignalspreventsinterferencefromlinenoiseandEMIRFIsignalsthatmaybepresentSpeciallydesigned120V3phaseisolationtransformersprovidepotentialmeasurementfiringboardpowerandgatepowersystemswhilebeingisolatedfromthelinevoltageHighisolationRingTransformersareusedtostepthisdownto28VACfortheSustainedPulsefiringcircuitprovidingfurtherisolationfortheSCRgates

FiberOpticIsolationisprovidedforallsignalinterfacesbetweentheMediumVoltageandLowVoltagesystemsEventhecurrentsignalsfromCTsareconvertedtofiberopticsignalsformaximumisolationandsafety

18Electronics

ThesoftstarterelectronicssystemsaredividedintotwocategoriesLowVoltageandMediumVoltagebasedsolelyonwheretheyarelocatedinthestarterstructure

LowVoltageelectronicsincludetheKeypadOperatorInterfacetheCPUandMainPowerPCboardsarelocatedinanisolatedLowVoltageCompartmentoftheenclosure

7

KeypadOperatorInterfacea2linex20characterLCDdisplaywithbacklightingforlowambientconditionsThedisplayreadoutisintruncatedEnglishandcanshowmultipledatapointsineachscreenAlsoincludedare12LEDindicatorswhichincludePowerRunAlarmTripandthestatusofthe8AuxRelaysItcommunicatestotheCPUviaaseriallinkandifnecessarycanberemotelymounteduptoacircuitdistanceof1000fromthesoftstarter

CPUBoardwherethemicroprocessorandcommunicationscoprocessorresideItisattachedtothemainpowerboardandcommunicatestoitandtheKeypadOperatorInterfaceviaseriallinksTheCPUdeterminesoperatingfunctionsstoresuserprogrammingandactsuponfeedbacksignalsforfaultsmeteringandhistoricaldataThisboardalsocontainstheflashEEPROMandSRAMmemoryaswellastheAnalogIOandterminations

MainPowerBoardisalsoreferredtoastheFiringBoardItcontainstheDigitalIOrelaysandinterfacestotheTCBboardseebelowforuserinterfaceItalsocontrolsthesequencingoftheIsolationandBypasscontactorswiththeSCRfiringThisboardgeneratesallfiringsignalsfortheSCRstacksandreceivesfeedbacksignalsfromfiberoptictransmittersItconvertsanaloglevelstodigitalsignalsfortheCPUThesefiringpulsesareviafiberopticsignalstoisolatethemfromtheMediumVoltageenvironment

ControlElectronicsarelocatedinthemediumvoltageandlowvoltagesectionsofthesoftstarterThemainlinepowermustbedisconnectedbeforetheseelectronicscanbeaccessed

TCBTerminalandControlBoardistheuserconnectioninterfaceboardItislocatedintheMediumVoltagesectioninordertosatisfyULterminationrequirementsbutdoesnotactuallyconnectdirectlytothemediumvoltagecomponentsotherthanthecontactorcoilsThisboardcontainstheuserterminalblocksoutputrelaysduplicatedinputsandcontrolpowerconnectionsItalsocontainsadditionaltimedrelaysforinterfacingwithPowerFactorCorrectioncontactorsifusedandotherexternaldevicesPleasenotePowerFactorCapacitorwarningsinSection21

GateDriveBoardslocateddirectlyontheSCRstacksTheseboardscommunicatetotheMainPowerboardviafiberopticcablesTheyamplifythegatepulsesignalswithpowerfromtheRingTransformerstocreatetheSustainedPulseFiringoftheSCRsThereisoneGateDriveboardforeachpairofSCRsineachstack

TempCTBoardsareattachedtotheGateDriveboardsontheSCRstacksandprovidetheheatsinktemperatureandcurrentsignalsbacktotheMainPowerBoardviafiberopticcables

MOVBoardsareattachedtostandoffsmountedontheSCRheatsinksand

aremounteddirectlybelowtheGateDriveboardsTheMOVboardsareusedtoprotectthegatecathodesectionoftheSCRs

DVDTBoardsarealsoattachedtostandoffsmountedontheSCRheat

sinksandaremountedbelowtheMOVboardsTheDVDTboardsareused

toreducevoltagetransientsacrossthestackassemblies

8

KeypadOperatorInterface

Chapter2 Connections

21Warnings

0

ANGEHAZARDOUSVOLTAGE

Disconnectallpowersupplyingthisequipmentpriortoworkingonit

Failuretofollowthisinstructionwillresultindeath

orseriousinjury

OWARNINGSAFETYHAZARD

Donotbypasselectricalormechanicalinterlocks

Failuretofollowthisinstructionwillcausesevere

equipmentdamageseriousinjuryordeath

NotePowerFactorCapacitorsDonotinstallPFcapacitorsontheloadsideofthesoftstarter

IfPFcapacitorsareinstalledonthelinesideofthesoftstartereitherlocatethecapacitorsasfaraspossiblefromthemaincontactororuseaseparatecontactortoswitchthecapacitors

ACAUTIONSCRDAMAGE

DonotconnectPFCcapacitorstotheloadsideoftheunit

DoingsowillcauseDIDTdamagetotheSCRswhenenergized

9

72i

22ControlConnections TCBTerminalandControlBoardForalargerviewofthispictureseepage73

221TCBBoard

TheTCBboardprovidesinterconnectionsbetweenthemainpowerandCPUboardsandthecustomerscontrollogicconnectionsItisa120VACcontrolboardwithseveralauxiliarydrycontrolcontactsbuiltintimedelaycircuitsandemergencybypassfunctionsItalsocontrolsthesequenceoftheinlineisolationandbypasscontactorandprovidesprovisionsforshutdowninterlocksseesection222

222DescriptionofTerminalConnectionsTB1

1234 56789101112NCCNCCNCC NOACCNONC

AC INTERINTER1 1 MB

SOURCELOCKLOCKSTOPSTARTNEUTTB2

StartStopControlFigure21

StartStopControl TerminalBlock1TB1Positions23and45havefactoryjumpersinstalledandcanberemovedforcustomers

normallycloseddryshutdowncontactsSeeFig21abovePositions678areforeithertwowireorthree

wirestartstoplogicTwowireisconnectedtopositions6and8withaNOdrymaintainedstartstopcontactThreewirecontrolconnectsto6with7asthestoppushbuttonandthestartpushbuttonisconnectedto7and8Positions101112areadryFormCcontactThecontactisanimmediatestartstopcontact

TB2

NOO 33NONC 6 7N CNONCEMERBYPINTER CUSTPOWERDELAYED

SWITCH LOCK OUTPUT START

EmergencyBypassControlFigure22

EmergencyBypassControlTerminalBlock2TB2Positions1and2areforanemergencybypasscontactIfadrycontactclosesposition1and2thiscausestheCPUtobeshutoffsothereisnodisplayThenwhenastartisinitiateditpullsintheinlineisolationcontactorwhichstartsthemotoracrossthe

lineSeesection35formoredetails

O

Fuses

2902

t14

15

16

17

sTB70

19

22

23

24

gi

10

F1ControlFusesforTB119

PartACG1A25OVACorequivalentF2Contactorandrelayoutputfuses

PartACG4A25OVACorequivalentF3TB2Pin6

PartACG4A2S0VACorequivalent

HEATSINK

T

t

T

T

0

4909

5TB6

712V

91 ISW1DUALADJop rum

I ISW2DECELl

le

690

17112V

IF 3TBB4

5

6RED

8FAULT

0

440TB9

T1

MVC3TCB

START

531

I1011111111AiPFC AUX 111111111

TART

FigureFigure23

OVERLOADPROTECTIONLOSS

CustomerProvided

STOP

Momentaryentary

360426

ACAUTION

RED

l1

BLOWNFUSErak

PFC

WhenoperatingtheunitinEmergencyBypassModethereisnoelectronicoverloadprotection

Extemaloverloadprotectionmustbeprovidedfocontinuedsafeoperation

MomentaryorMaintained

StartStopSwitching

TB1

F1 laF2IF3IId

TB2 4

3

TB3

TB4

12 oAuxStart

640 Output

10

120VAC

Neutral9

10

4

9

e

7

2

12

11

10

B

7

6

5

4

3

2

11

10

9

e

TIMEDOUTTB5

7

5

4

2

I

O

O

T

0T

12

O

4E

4

1

YUK

pIFACTORYWIREDDONOTUSE

6410RS

485

0

23

Maintained

START

OptionalInterlocks

120VAC

Source

FACTORYWIRED

DONOTUSE

EmergencyBypassAUXContacts

EmergencyBypassFullVoltageStart

Positions345areaFormCcontactThisisadrycontactthatisinitiatedbytheemergencycontactbeingclosedItprovidesindicationoftheemergencybypassmodePositions6and7areacustomerconnectionforcontrolpowerPosition6isthe120VACsupply400VAandposition7isthereturnPositions8910areaFormCcontactThedrycontactisadelayedstartstopcontactTheamountofdelayisdeterminedbyX1X2andSW3seeSwitchPositionsandJumperSelectiononthenextpageNoteAdditionalTimeDelaytoSP2oftheCPUprogramming

Fault TerminalBlock3TB3Positions123and456aresetsofFormCcontactsTheseare

drycontactsthatoperatewhenablownfuseindicationisgivenordisconnectisopenPositions789and101112aresetsofFormCcontactsTheseare

faultcontactsthatchangestateifanyfaultconditionoccurs

OptionalRelay Terminal4TB4Positions123and456aresetsofFormCcontactsTheseare

auxiliarytimedelaycontactsthatwillchangestateafteradelaywhentheStartcontactisinitiatedX3X4andSW4determinetheamountofdelaySeeswitchpositionandJumperselectiononthefollowingpagePositions789and101112aresetsofFormCcontactsTheseare

powerfactorcorrectioncapacitorPFCcontactstopullinanisolationcontactorforthepowerfactorcorrectioncapacitorsifrequiredbytheapplicationThesewillchangestatewhentheAtSpeedcontactisinitiatedX5X6andSW5determinetheamountofdelaySeeSwitchPositionsandJumperSelectiononthefollowingpageNoteThisdelayisinadditiontoSP2oftheCPUprogramming

Terminal5BlockTB5RS485connectionssoftwarerequiredifwiringdistanceis25ftthenmakeuseofterminationresistorsasneededMinimum22gaugetwistedpairwiring

TerminalBlock6TB6FactorywiredMainpowerboardconnections112

TerminalBlock7TB7FactorywiredMainpowerboardconnections1324

TerminalBlock8TB8Positions1and2acceptdrynormallyclosedcontactsfromblownfuseindicatorsandordisconnectinterlockcontact

Positions3and4acceptdrynormallyclosedcontactsfromanexternaloverloadprotectiondevicerequiredifemergencybypassisusedPositions5and6acceptdrynormallyclosedcontactfromthebypasscontactorforanAtSpeedindicationFactorywiredPositions7and8arewiredtothecoilofthebypasscontactorandenergizesanddeenergizesthecontactorFactorywiredPositions9and10arewiredtothecoiloftheinlineisolationcontactorandenergizesanddeenergizesthecontactor

NoteAllcustomercontactsare960VA120VACMaxrateddrycontacts

TB3

123456789101112CNONCCNONCCNONCCNONC

LockoutFaultContacts

Figure24

TB4

t123456576811101112CNONCCNONCGNONCCNONC

TIMEDELAY PFCCAP

TimeDelayPFCCapContactsFigure25

LEDsprovidedontheTCBboard12VDCpowersupply12VDCpowersupplyStart startisinitiatedtoTCBboard

Fault anyfaulthasoccurredFuseBlown disconnectopenorblownfusehasactivatedPFCOn PowerFactorCorrectionCapacitorcontactshaveenergizedTimedOut Auxiliarytimedelaycontactshaveenergized

JumperSelectionForthefollowingpleaserefertoFigure26

StartDelayThisisaselectabledelayperiodbetweentheinitiationofthestartcommandandwhentheCPUactuallyreceivesthestartsignalSelectingJumperX1orX2determinesthemethodbywhichthisdelayincyclesorsecondsiscalculatedSeebelowforinstructionsonsettingdelaytime

X1 DLYCStarttimedelayincyclesX2 DLYSStarttimedelayinsecondsFactorysetting

AuxiliaryStartDelayfromthetimethestartisinitiatedtowhencontactschangestateSelectingjumperX3orX4determinesthemethodbywhichthisdelayiscalculatedcyclesorsecondsSeebelowforinstructionsonsettingdelaytime

X3 AUXCAuxiliarytimedelayincyclesX4 AUXSAuxiliarytimedelayinsecondsFactorysetting

PowerFactorCorrectionPFCCapacitorContactorDelayFromthetimethebypassclosestowhencontactschangestateJumperselectiondeterminesthemethodbywhichthisdelayiscalculatedSeebelowforinstructiononsettingdelaytime

X5 PFCCTimedelayincyclesX6 PFCSTimedelayinsecondsFactorysetting

SwitchPositions

PleaserefertoFigure27SW1 On DualAdjustment

OFF Disabled

SW2 Notused

SwitchesSW3SW4andSW5are7positiondipswitchesthatusebinarycodetocountupto127secondscyclesseeJumperSelectionaboveSW3 StartDelay7positiondipswitchusesbinarycountupto127secondscyclesSeejumperselectionaboveFactorysetting1secondSW4 AuxiliaryStartDelay7positiondipswitchusesbinarycountupto127secondscyclesSeejumperselectionaboveFactorysetting1second

SW5 PFCtimedelay7positiondipswitchusesbinarycountupto127secondscyclesSeejumperselectionaboveFactorysetting1second

NoteThisswitchinteractswiththeCPUprogrammingwhentheDecelfunctionisenabled

NoteThesetimesareinadditiontoSP2intheCPUsetpoints

12

PFCSrX6PFCC X5AUXC X3DLYC X1DLYS X2AUXS X4

Figure27

JuniperSelectiononTCBBoardFigure26

SwitchPositions

On

1 2 3 4 5 6 7

Tme 1 2 4 8163264

secondscycles

lxampleSwitchsettingsarecumulativeSettingdipswitchpositions12and3toon 124 7seconds

totaltimeNoteThisexampleappliestoSW3SW4 SW5

23ReferenceSectionTHISSECTIONISFORREFERENCEONLYNOFIELDWIRINGCONNECTIONSAREREQUIRED

23aOptionalRTDBoard

0

IJ7

27ZS EciUa

rz0ccr

7

RTD

TypicalRTDInstallation

U1P1

EC111R23 ECiR2

C4

1R7 U

C6 C7

R110 U20RIO

R9

C9 Ej0n

11ER15

C12

R16U5

1iU7 11F07

L1C17 C19

C18

U10

U11

DR49

RTD1 RTD2 RTD3 RTD4

1

TB1 12113

031 U12

COr1 c rz3

RTD5 RTp6

TB2 24125

13

RTD7

R5E102IQ4CI

TB3 36137

U4 CB

X1

U9

C37 L1

E10 gDEIN C43

E1UL2

TB4

23

U6

116

C45

0

RTD8 RTp9 RTD10 RTD11 Rip12

48

Z3ReferenceSectionTHISSECTIONISFORREFERENCEONLY

NOFIELDWIRINGCONNECTIONSAREREQUIRED

23bCommunicationsBoard

0 O

TB1

TB1RS485

NoteRemoveforlastunitinmodbusstring

23cCommunicationsBoardConnections

1 2 3 4 IIN U UZ Z

m

RS485Connections

CustomerConnections

REAR

VIEW

TB2RS422X2X3

11

14

X4 J1

TB2 1 2 3 4 5 reI N N

Q ma KOD

RECEIVETRANSMIT

RS422Connections

FactoryOnly

0


23dPowerBoard

CI

TwoWire

Connection

0i

CT

GF

J8

AUX1

TRIPRelay

BoardGroup TestPoints

HHH

0

0082 B1

oe

20

0 0

23ePowerBoardConnections

TB3

1 2 3 4 5 6

InterlocktartControl

ContactControl

Power Power

J5

TB1

2 34 56T 89

TB1

FactoryuseonlyDonotreprogram

I1 2 3 I 4 I 5 6 7

C NONCC NON0C

AUX2

ALARMRelay

TB2

RefertoSetpointPage5forprogramminginformation

8 1 9 10 11 L 13 14 I15116I17 18 19 20 21 122F3 24

NONCC NONCC NONCC NON0C NONCC NONC

AUX3

RUNRelay

J3

0

2 4

AUX4

ATSPEEDRelay

J420 J6

TB2

567 89 1011

ThreeWire

Connection

AUX5

Relay

TB3

MaxRelayContactRatingis240VAC4A960VA

15

J L

F1

1 2 1 3 4 5 6

11InterlockStop wt

Control Control

Power Power

TJJ1

7PPhase

48Phase

1CPhase

J2

IJ7

0

T63

0

J2

AUX6 AUX7 AUX8

Relay Relay Relay

4msi021cL


23fCPUBoardConnections

TB1

1

a2654321

r

J7

1920

J4

7

cc

12

1920J5

1 1 121 3 4 151 6 7 1819

TB4

TB1

1 8CGND4

TB2

4

Contactfactoryforremoteresetconnections

0

Cw

E

02

7

NoteInstallprogramjumpertoenablesetpointprogrammingJumpermustberemovedafterprogrammingorforprolongedstoragetopreservesettings

16

1TB2 8TB3

8

J2

od

O Nm

cco

cn

LL

a

T63 0 0 0

4039

J32 1

CGND3

0

FactorywiredDonotchange

EN

1 12 31 4 5 6 7 8

0Chapter3 Startup

31Introduction

ItisbesttooperatethemotoratitsfullloadstartingconditiontoachievethepropertimetorqueandrampsettingsInitialsettingsaresettoaccommodatemostmotorconditionsTRYINITIALSETTINGSFIRSTSeeSection512

StarterConfigurationSetpointPage2tomakeanyadjustments

32AccelerationAdjustmentsTheunitissetatthefactorywithtypicalstartingcharacteristicsthatperformwellinmostapplicationsWhenthesystemisreadytostarttrytheinitialunitsettingsIfthemotordoesnotcomeuptospeedincreasethecurrentlimitsettingIfthemotordoesnotstarttoturnassoonasdesiredraisethestartingvoltageadjustmentAdjustmentdescriptionandproceduresaredescribedasfollowsSeeSetpoint512StarterConfigurationSetpointPage2foradditionalAccelsettings

321StartingVoltageFactorySetting 20oflinevoltageRange 0 100oflinevoltageStartingvoltageadjustmentchangestheinitialstartingvoltageleveltothemotor

322RampTimeFactorySetting 10sec

Range 0 120sec

Ramptimeadjustmentchangestheamountoftimeittakestoreachthecurrentlimitpointorfullvoltageifthecurrentlimitpointwasnotreached

NoteRefertoyourmotormanualforthemaximumnumberofstartsperhourallowedbythemanufactureranddonotexceedtherecommendednumber

17

100

323CurrentLimit

FactorySetting 350ofmotorFLA

Range 200 600ofmotorFLA

Thecurrentlimitadjustmentisfactorysetfor350ofthemotorFLATherangeofadjustmentis200to600 Themainfunctionofcurrentlimit

istocapthepeakcurrentItmayalsobeusedtoextendtherampingtimeifrequiredTheinteractionbetweenthevoltagerampandthecurrentlimitwillallowthesoftstarttorampthemotoruntilthemaximumcurrentisreachedandthecurrentlimitwillholdthecurrentatthatlevelThe

currentlimitmustbesethighenoughtoallowthemotortoreachfullspeedThefactorysettingof350isagoodstartingpointDonotsetthecurrentlimittoolowonvariablestartingToadsThiscouldcausethemotortostallandeventuallytriptheoverloadprotection

NoteIfthemotordoesstallrefertothemotormanufacturersmotordataforthepropercoolingtime

33DecelerationAdjustmentsPumpControlDecelextendsthestoppingtimeonloadsthatwouldotherwisestoptooquicklyifallowedtocoasttoastopDecelcontrolprovidessmoothdecelerationuntiltheloadcomestoastopThreeadjustmentsoptimizethedecelerationcurvetomeetthemostdemandingrequirementsTheunitisshippedfromthefactorywiththedecelfeaturedisabled

ACCELERATION

MODE A

1

wW

saY

OoSTARTING

VOLTAGE

LEVEL

ACCELERATION

RAMPTIME

CURRENTLIMIT

J

TIME

DecelerationApplicationsTheunitisshippedfromthefactorywiththedecelfeaturedisabledApplypowerandadjustthesoftstartbeforeenablingormodifyingthedecelerationadjustmentsBothaccelerationanddecelerationadjustmentsshouldbemadeundernormalloadconditions

ThedecelerationfeatureprovidesaslowdecreaseintheoutputvoltageaccomplishingagentledecreaseinmotortorqueduringthestoppingmodeThisistheOPPOSITEOFBRAKINGinthatitwilltakelongertocometoastopthanifthestarterwerejustturnedoffTheprimaryuseofthisfunctionistoreducethesuddenchangesinpressurethatareassociatedwithWaterHammerandslammingofcheckvalveswithcentrifugalpumpsDecelcontrolinpumpapplicationsisoftenreferredtoasPumpControl

InapumpsystemliquidisbeingpusheduphillTheforceexertedbygravityonthecolumnofliquidasitgoesuphilliscalledtheHeadPressureinthesystemThepumpissizedtoprovideenoughOutputPressuretoovercometheHeadPressureandmovethefluidupthepipeWhenthepumpisturnedofftheOutputPressurerapidlydropstozeroandtheHeadPressuretakesovertosendthefluidbackdown

thehillACheckValveisusedsomewhereinthesystemtopreventthisifnecessarybyonlyallowingtheliquidtoflowinonedirectionThekineticenergyinthatmovingfluidissuddenlytrappedwhenthevalveslamsclosedSincefluidscantcompressthatenergyistransformedintoaShockWavethattravelsthroughthepipingsystemlookingforanoutletinwhichitdissipatesThesoundofthatshockwaveisreferredtoasWaterHammerTheenergyinthatshockwavecanbeextremelydamagingtopipesfittingsflangessealsandmountingsystems

ByusingtheSoftStopDecelerationfeatureofthestarterthepumpoutputtorqueisgraduallyandgentlyreducedwhichslowlyreducesthepressureinthepipeWhentheOutputPressureisjustslightlylowerthantheHeadPressuretheflowslowlyreversesandclosestheCheckValveBythistimethereisverylittleenergyleftinthemovingfluidandtheShockWaveisavoidedWhentheoutputvoltagetothemotorislowenoughtonolongerbeneededthesoftstarterwillendtheDecelcycleandturnitselfoff

AnothercommonapplicationfordecelcontrolisonmaterialhandlingconveyorsasameanstopreventsuddenstopsthatmaycauseproductstofalloverortobumpintooneanotherInoverheadcraneapplicationssoftstoppingoftheBridgeorTrolleycanpreventloadsfrombeginningtooverswingonsuddenstops

100

ACCELERATIONMODE

CURRENTLIMIT

0a

43OQ 1

STARTING

TORQUE

LEVEL

ACCELERATION

18

9

H

STEP

DOWN

VOLTAGE

LEVEL

CoastingStopusingElectroMechstarter

CheckValve

Open

PUMPFLOW

it I

PUMPON

OFF

RUNNINGMODE DECELERATION

MODE

PJMP CheckValveSOFT ClosesSlowlySTOP

IJEUTRAL

STOP

VOLTAGELEVEL

ffDECELERATIONIRAMPTIME I

CheckValve

Slams

II BACKFLOW

I II

CheckValve

Closed

diSHOCKWAVE

I

PumpControlSoftStop

CheckValve

Closed

INOSHOCKWAVE

li

START

DECELERATIONMODE

STOP

DECELERATION

MODE

0

0

0

331StartDecelerationVoltageFactorySetting 60oflinevoltageRange 0 100oflinevoltageThestepdownvoltageadjustmenteliminatesthedeadbandinthedecelerationmodethatisexperiencedwhilethevoltagedropstoalevelwherethemotordecelerationisresponsivetodecreasedvoltageThisfeatureallowsforaninstantaneousdropinvoltagewhendecelerationisinitiated

332StopDecelerationVoltageFactorySetting 20oflinevoltageRange 0 100oflinevoltageThestopvoltagelevelsetpointiswherethedecelerationvoltagedropstozero

333DecelerationTime

FactorySetting 5sec

Range 0 60sec

ThedecelerationramptimeadjuststhetimeittakestoreachthestopvoltagelevelsetpointTheunitshouldberestartedandstoppedtoverifythatthedesireddecelerationtimehasbeenachieved

NoteDonotexceedthemotormanufacturersrecommendednumberofstartsperhourWhencalculatingthenumberofstartsperhouradecelcurveshouldbecountedasastartcurveForexamplerecommendednumberofstartsperhour 6allowablestartswithdecelcycleperhour 3

34SequenceofNormalOperationApplycontrolpowerandcheckthatthePowerLEDcomesonDisplay1ApplythreephasepowertotheunitThemotorshouldrunonlywhenthestartcommandisappliedApplythestartcommandDisplay2TheRUNLEDwillbelitDisplay3TheAUX3LEDswillbelitIfthemotordoesnotenterrunmodeinthesettimeAccelerationtimelimitseeSP82atripwilloccurWhenthemotorreachesfullspeedtheAUX4LEDAtSpeedwillbelitThePOWERRUNAUX3LEDswillbelitindicatingthatthecontacthasenergizedIAIBICwilldisplaythecurrentsettingforPhaseAPhaseBandPhaseCandtheGFindicatesgroundfaultDisplay4IfthemotordeceleratesorstopsduringtheaccelerationperiodhitthestopbuttonimmediatelyandopenthedisconnectlineIftheunitdoesnotfollowthisoperationalsequencepleaserefertotheTroubleshootingChapter

ItisbesttooperatethemotoratitsfullloadstartingconditiontoachievethepropertimetorqueandrampsettingsInitialsettingsaresettoaccommodatemostmotorconditionsTRYINITIALSETTINGSFIRSTSeeSection511SetpointPage2tomakeanyadjustments

InitialVoltageSoftStartCurve

CurrentLimit

AccelerationTime

IfdecelisenabledthefollowingparametersforDecelerationTimeStartDecelVoltageseeSP2page35andStopDecelVoltagemustalsobeprogrammed

19

Display1

Display2

Display3

Display4

MOTORSTOPPEDREADYTOSTART

MOTORSTARTING00XFLA

IAIBIC GF

Pf

OVERLOADALARMTIMETOTRIPXXXSECS

35EmergencyBypassOperation

HAZARDOUSOPERATION

DonotoperatetheBypassContactorwithmediumvoltagepowerappliedtotheunit

Failuretofollowthisinstructionwillcausethemotor

tostartunexpectedly

RemoveinputpowerusinglinestartsectionandlockoutdisconnectClosetheemergencybypasscontactReclosedisconnectonlinestartpanelBimetallicoverloadprotectionisrequiredcustomersuppliediffactoryemergencyoverloadprotectionoptionhasnotbeenincluded

NoteIntheemergencybypassmodethereisnooverloadprotectionunlessaseparateoptionalorcustomersupplierthermaloverloadrelayisinstalled

ThelinestartpanelisoperableasanormalacrossthelinestarterWhenpowerisappliedthebypasscontactorisenergizedtyingtheinputterminalsdirectlytoitsoutputterminalsWhentheONOFFcontactisclosedthemaincontactorisenergizedandthemotorlinestartsWhentheONOFFcontactisopenedthemotorisdisconnectedfromthelineviathemaininlinevacuumcontactor

20

72V

O

Chapter4 UserInterface MenuNavigationThischapterexplainsthekeypadoperatorinterfacetheLCDdescriptionsandtheprogrammingfeatures

s

41KeypadOperatorInterfaceTheuserkeypadkeypadoperatorinterfaceconsistsof

2rowby20charactersLiquidCrystalDisplayLCD12LEDs

8pushbuttons

NoteThecontrollerismenudrivenandtherearethreelevelsofprogrammingTheprogrammingfortwooftheselevelsispasswordprotectedLeveltworequiresathreedigitpasswordandlevelthreerequiresafourdigitpassword

MENU Togglebetweenthemenuselectionformeteringandsetpointpages

RESET Willclearthetripindicatorandreleasethetriprelay

IntheeditmodepresstheENTERpushbuttonsotheunitwillacceptthenewprogramminginformation

ENTER WhennotintheeditmodetheENTERpushbuttonwilltogglethroughtheeventindicatorlistsuchasalarmsortrips

HELP Providesgeneralhelpinformationaboutaspecificsetpointoraction

WillscrollupthroughthesetpointandmeteringmenupageItwillscrolltothetopofthesetpointpageora

UPARROW sectionIneditmodeitwillincreaseasetpointinanincrementalsteportogglethroughtheavailableoptionsinthesetpoint

InthemainmenutheRIGHTARROWbuttonprovidesaccesstothesetpointpageForsetpointpageswith

RIGHTARROWmultiplecolumnstheRIGHTARROWwillscrollthesetpointpagetotherightWhenineditmodeitwillshiftonecharactertotheright

Willscrolldownthroughthesetpointpagesanddown

DOWNARROWthroughthesetpointsIneditmodeitwilldecrementthroughvaluesandtoggleavailableoptionsinthesetpoint

WillmovetotheleftthroughsetpointpageswithLEFTARROWmultiplecolumnsWhenineditmodeitwillbecomethe

backspacekeyandwillshiftonecharactertotheleft

Power IndicatescontrolpowerispresentRun Indicatesunitmotorisrunning

Alarm Lights inconjunctionwithAUX2toindicateeventorwarnofpossiblecriticalcondition

Trip Lights inconjunctionwithAUX1toindicateacriticalconditionhasoccurred

AUX18 lAuxilaryrelays

NoteThedirectionalarrowbuttonsrequirecarefuloperationIneditmodeifthebuttonsareheldforalongperiodthescrollingspeedwillincrease

21

KeypadOperatorInterface

42MenuNavigation

A IPAGE 1 BASICCONFIGURATION

LEVEL1

PAGE2STARTER

CONFIGURATION

LEVEL2

APAGE7 CUSTOM

ACCELERATIONCURVE

LEVEL3

IPAGE 6 USERIOCONFIGURATION

V

PAGE3 PHASE

GROUNDSETTINGS

PAGE4RELAY

ASSIGNMENT

PAGE5RELAYCONFIGURATION

PAGE9 RTD

CONFIGURATION

PAGE10SECURITYSETPASSWORD

PAGE11

COMMUNICATIONS

PAGE12 SYSTEM

V SETPOINTS

MENU

I

PAGESOVERLOAD

CURVECONFIGURATION

IFACTORY

I PAGE13CALIBRATION

LEVEL SERVICE

Notes

1TheMENUkeysallowyoutotogglethescrefnsbetweentheSetpointMenuandtheMeteringMenuSimplyusethearrowkeystogettothedifferentscreenswithineachmenu

ExampleToaccessSetpointPage3PHASE GROUNDSETTINGSpresstheMENUkeyonceandtheDOWNARROWtwotimes

2Levels12and3indicatepasswordprotectionlevelsforthesesetpointpages

22

A421PasswordAccess

ScreensinLevel1ofthesetpointmenucanbechangedwithoutpasswordaccessbecausetheylistbasicmotorinformationScreensinLevels2and3requirepasswordsbecausetheyprovidemoreindepthprotectionandcontrolofthesoftstarterunitThepasswordinLevels2and3canbechangedbytheuser

Note SetpointscanonlybechangedwhenthemotorisinStopReadyModeTheunitwillnotallowastartifitisstillintheEditModeWhentheunitisintheEditModeanasteriskisdisplayedinthetoprightcornerofthedisplay

422ChangingSetpointsExample1ChangingMotorFLA

APressMENUbuttontodisplaySetpointPage1BasicConfigurationBPresstheRIGHTARROWyouwillviewthescreenMotorFullLoad

AmpsCPresstheENTERbuttonforeditmodeNotetheasterisk inthetop

rightcorneroftheLCDscreenthatindicatesEditModeDTochangethevalueselecttheUPARROWorDOWNARROWEToacceptthenewvaluepresstheENTERbuttonTheunitwillaccept

thechangesandwillleavetheeditmodeNotetheisnolongerinthetoprightcorneroftheLCDDisplay

MENU

PAGE1BASICCONFIGURATION

MOTORFULLLOADAMPS

140AMPS

ENTER

ENTER

2x

MOTORFULLLOADAMP

142AMPS

MOTORFULLLOADAMP142AMPS

23

Chapter5 SetpointProgrammingThecontrollerhasthirteenprogrammablesetpointpageswhichdefinethemotordatarampcurvesprotectionIOconfigurationandcommunicationsInSection51thesetpointpagesareoutlinedinchartformInSection52thesetpointpagesareillustratedanddefinedforeasynavigationandprogrammingNoteSetpointscanonlybechangedwhenthestarterisintheReadyModeAlsothesoftstartwillnotstartwhenitisinprogrammingmode

51SetpointsPageListThesechartslisttheSetpointPagetheprogrammablefunctionsandthesection

511BasicConfigurationSetpointPagel

0

o0cc

C15m

c 205

E 00Nm rLL

0aU 0N

chasm a

CO oZ

MotorFullLoadAmpsFLA

ServiceFactor

TmOverloadClass

To12

Jo NEMADesign

InsulationClassa

o LineVoltage

LineFrequency

512StarterConfigurationSetpointPage2

StartControlMode

JogVoltage

StartRamp1Type

InitialVoltage1

RampTime1

CurrentLimit1

InitialCurrent1

RampTime1

MaximumCurrent1

StartRamp2Type

InitialVoltage2

RampTime2

CurrentLimit2

InitialCurrent2

RampTime2

MaximumCurrent2

KickStartType

KickStartVoltage

KickStartTime

Deceleration

StartDecelerationVoltage

StopDecelerationVoltage

DecelerationTime

TimedOutputTime

RunDelayTime

AtSpeedDelayTime

Modeldependent

115

10

B

B

4160

60

StartRamp1

Off

Voltage

20

10sec

350FLA

200FLA

10sec

350FLA

Off

60

10sec

350 FLA

200FLA

10sec

350FLA

Off

65

050sec

Disabled

60

30

5sec

Off

1Sec

1Sec

24

50100ofUritMaxCurrentRatingModelandServiceFactordependent10013

OLClass530

AF

ABCEFHKNS

100to7200V

50or60HZ

JogStartRamp1StartRamp2CustomAccelCurveStartDisabledDualRamp

575Off

CurrentVoltageOff

0100

0120sec

200600

0300

0120sec

200600

CurrentVoltageOff

0100

0120sec

200600

0600

0120sec

200600

VoltageorOff

10100

010200

EnabledorDisabled

0100

059

160sec

11000secOff

130secOff

130secOff

SP11

SP12

SP13

SP14

SP15

SP16

SP17

SP21

1 SP22

SP23

SP24

SP25

SP26

SP27

SP28

SP29

t 513PhaseandGroundSettingsSetpointPage3

0

Groundfaultoptionmustbeinstalled

ImbalanceAlarmLevel

ImbalanceAlarmDelay

ImbalanceTripLevel

ImbalanceTripDelay

UndercurrentAlarmLevel

UndercurrentAlarmDelay

OvercurrentAlarmLevel

OvercurrentAlarmDelay

OvercurrentTripLevel

OvercurrentTripDelay

PhaseLossTrip

PhaseLossTripDelay

PhaseRotationDetection

PhaseRotation

GroundFaultAlarmLevel

GroundFaultAlarmDelay

GroundFaultLosetTripLevel

GroundFaultLosetTripDelay

GroundFaultHisetTripLevel

GroundFaultHisetTripDelay

OvervoltageAlarmLevel

OvervoltageAlarmDelay

OvervoltageTripLevel

OvervoltageTripDelay

UndervoltageAlarmLevel

UndervoltageAlarmDelay

UndervoltageTripLevel

UndervoltageTripDelay

LineFrequencyTripWindow

LineFrequencyTripDelay

PFLeadPFAlarm

PFLeadAlarmDelay

PFLeadPFTrip

PFLeadTripDelay

PFLagPFAlarm

PFLagAlarmDelay

PFLagPFTrip

PFLagTripDelay

PowerDemandPeriod

KWDemandAlarmPickup

KVADemandAlarmPickup

KVARDemandAlarmPickup

AmpsDemandAlarmPickup

15FLA

15sec

20

20sec

Off

20sec

Off

20sec

Off

20sec

Disabled

01sec

Enabled

ABC

Off

01sec

Off

05sec

Off

0008sec

Off

10sec

Off

20sec

Off

10sec

Off

20sec

Disabled

10sec

Off

10sec

Off

10sec

Off

10sec

Off

10sec

10min

OffKW

OffKVA

OffKVAR

OffAmps

25

530 Off

10200sec

530 Off

10200sec

1090 Off

10600sec

100300 Off

10200sec

100300 Off

10200sec

EnabledorDisabled

0200sec

EnabledOnly

ABC

590 Off

01200sec

590 Off

0120sec

590 Off

00080250sec

530 Off

10300sec

530 Off

10300sec

530 Off

10300sec

530 Off

10300sec

06HzDisabled

10200sec

01100Off

1120sec

01100Off

1120sec

01100Off

1120sec

01100Off

1120sec

160min

Off1100000

Off1100000

Off1100000

Off1100000

r112kV

SP31

SP32

SP33

SP34

SP35

SP36

SP37

SP38

SP39

SP310

5P311

SP312

SP313

SP314

SP315

SP316

SP317

SP318

SP319

SP320

514RelayAssignmentsSetpointPage4

mCt

OLTripIBTrip

SCTrip

OvercurrentTripStatorRTDTrip

BearingRTDTrip

GFHiSetTrip

GFLoSetTrip

PhaseLossTrip

AccelTimeTrip

StartCurveTrip

OverFrequencyTrip

UnderFrequencyTripI1TStartCurve

LearnedStartCurve

PhaseReversal

OvervoltageTrip

UndervoltageTrip

PowerFactorTrip

TachAccelTrip

InhibitsTripTCBFault

ExternalInput2

DualRampThermostat

OLWarningOvercurrentAlarm

SCRFailShuntAlarm

GroundFaultAlarm

UnderCurrentAlarm

MotorRunningIBAlarm

StatorRTDAlarm

NonStatorRTDAlarm

RTDFailureAlarm

SelfTestFail

ThermalRegisterUVAlarm

OVAlarm

PowerFactorAlarm

KWDemandAlarm

KVADemandAlarm

KVARDemandAlarm

AmpsDemandAlarm

TimedOutput

RunDelayTime

AtSpeed

Groundfaultoptionmustbeinstalled

TripOnly None None

Trip None None

TripOnly None None

Trip None None

Trip None None

Trip None None

Trip None None

Trip None None

Trip None None

TripOnly None None

TripOnly None None

Trip None None

Trip None None

Trip None None

Trip None None

Trip None None

Trip None None

Trip None None

Trip None None

None None None

Trip None None

Trip None None

None None None

None None None

Trip None None

Alarm None None

Alarm None None

None None None

Alarm None None

None None None

AUX3 None None

Alarm None None

None None None

None None None

None None None

Trip None None

Alarm None None

Alarm None None

Alarm None None

None None None

None None None

None None None

None None None

None None None

None None None

None None None

AUX4 None None

26

None

TripAUX1AlamAUX2AUX3

AU4

AUX58

OnlyAvailablein8RelaySystemNotes

AUK1toAUX4areforFactory

UseonlyDonotchange

OnlyAUX58areusedinthe2nd 3rdrelayassignments

s

515RelayConfigurationSetpointPage5

L

0

LO CVErn

CllL a

0ccci0 aCLC I

cr Al

TripAUX1FailSafe

TripAUX1RelayLatched

AlarmAUX2FailSafe

AlarmAUX2RelayLatched

AUX3RelayFailSafe

AUX3RelayLatched

AUX4RelayFailSafe

AUX4RelayLatched

AUX5RelayFailSafe

AUX5RelayLatched

AUX6RelayFailSafe

AUX6RelayLatched

AUX7RelayFailSafe

AUX7RelayLatched

AUX8RelayFailSafe

AUX8RelayLatched

No

Yes

No

No

No

No

No

No

No

No

No

No

No

No

No

No

27

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

YesorNo

23 72kV

SP51

SP52

SP51

SP52

SP51

SP52

SP51

SP52

SP51

SP52

SP51

SP52

SP51

SP52

SP51

SP52

516UserIOConfigurationSetpointPage6

TachometerScaleSelection

ManualTachScale40mA

ManualTachScale200mA

TachAccelTripModeSelect

TachRampTime

TachUnderspeedTripPT

TachOverspeedTripPT

TachAccelTripDelay

AnalogOutput1

AnalogOutput14mA

AnalogOutput120mA

AnalogOutput2

AnalogOutput24mA

AnalogOutput220mA

UserProgrammableExternalInputs

TCBFault

NameExtInput1

ExternalInput1Type

ExternalInput1TimeDelay

ExternalInput2

NameExtInput2

ExternalInput2Type

ExternalInput2TimeDelay

SecondRamp

NameExtInput3

SecondRampType

SecondRampTimeDelay

Thermostat

NameExtInput4

ThermostatType

ThermostatTimeDelay

Disabled

0RPM

2000RPM

Disabled

20sec

1650RPM

1850RPM

1sec

RMSCurrent

0

250

MotorLoad

0

1000

Enabled

TCBFault

NO

1sec

Disabled

NO

0sec

DualRamp

SecondRamp

NO

0sec

Enabled

Thermostat

NC

1sec

28

EnabledorDisabled

03600

03600

UnderspeedOverspeedorDisabled

1120

03600

03600

160

OffRPM03600HottestNonStatorRTD0200CHottestStatorRTD

0200CRMSCurrent07500AMotorLoad0000

065535

065535

SameAsAnalogInput1

01000

01000

EnabledorDisabled

UserDefinedupto15Characters

NormallyOpenorClosed

060sec

EnabledorDisabled



060sec

EnabledorDisabledorDualRamp



060sec

EnabledorDisabled



060sec

23a72kV

SP61

SP62

SP63

SP64

SP65

517CustomAccelerationCurveSetpointPage7

crot

CustomAccelCurve Disabled

CustomCurveA

CurveAVoltageLevel1

CurveARampTime1

CurveAVoltageLevel2

CurveARampTime2

CurveAVoltageLevel3

CurveARampTime3a

CurveAVoltageLevel40 0 CurveARampTime4

a

t CurveAVoltageLevel5NIli

CurveARampTime5a

CurveAVoltageLevel6

ct CurveARampTime6

CurveAVoltageLevel7

CurveARampTime7

CurveAVoltageLevel8

CurveARampTime8

CurveACurrentLimit

CustomCurveB

CustomCurveC

25

2sec

30

2sec

37

2sec

45

2sec

55

2sec

67

2sec

82

2sec

100

2sec

350FLA

518OverloadCurveConfigurationSetpointPage8

eliNL

BasicRunOverloadCurve

RunCurveLockedRotorTime

RunLockedRotorCurrent

CoastDownTimerC0ri c

BasicStartOverloadCurve

0t StartCurveLockedRotorTime110

co2 StartLockedRotorCurrent

aa AccelerationTimeLimitci J

c NumberofStartsPerHouro

fca ro TimeBetweenStartsTimeo

rai5 AreaUnderCurveProtection0

MaxITTStart

CurrentOverCurve

LearnedStartCurveBias

TimeforSampling

OLClass

600FLA

Disabled

OLClass

600FLA

30sec

Disabled

15Min

Disabled

368FLA

Disabled

10

30sec

29

DisabledCurveABorC

0100

160sec

0100

160sec

0100

160sec

0100

160sec

0100

160sec

0100

160sec

0100

160sec

0100

160sec

200600

SameProgrammableDataPointsandRangesasCustomCurveA

SameProgrammableDataPointsandRangesasCustomCurveA

130sec0LClass

400800

160MinDisabled

130sec0LClass

400800

1300secDisabled

16Disabled

160MinDisabled

EnabledorDisabled

12500FLAFLAsec

DisabledLearnEnabled

540

1300sec

23 72kV

SP71

SP81

SP82

SP83

SP84

519RTDOptionConfigurationSetpointPage9

co

m

J

UseNEMATempforRTDValues DisabledofRTDUsedforStator

RTDVoting

StatorPhaseAlType

Disabled

Off

RTD1Description StatorAl

StatorPhaseAlAlarmLevel Off

StatorPhaseAlTripLevel Off

StatorPhaseA2Type Off

RTD2Description StatorA2

StatorPhaseA2Alarm Off

StatorPhaseA2TripLevel Off

StatorPhaseB1Type Off

RTD3Description StatorB1

StatorPhaseB1AlarmLevel Off

StatorPhaseB1TripLevel Off

StatorPhaseB2Type Off

RTD4Description StatorB2

StatorPhaseB2AlarmLevel Off

StatorPhaseB2TripLevel Off

StatorPhase01Type Off

RTD5Description Stator01

StatorPhase01AlarmLevel Off

StatorPhase01TripLevel Off

StatorPhaseC2Type Off

RTD6Description StatorC2

StatorPhaseC2AlarmLevel Off

StatorPhaseC2TripLevel Off

EndBearingType Off

RTD7Description EndBearing

EndBearingAlarmLevel Off

EndBearingTripLevel Off

ShaftBearingType Off

RTD8Description ShaftBearing

ShaftBearingAlarmLevel Off

ShaftBearingTripLevel Off

RTD9Type Off

RTD9Description Userdefined

RTD9AlarmLevel Off

RTD9TripLevel Off

30

Enabled orDisabled

106EnabledorDisabled120OHMNI100OHMNI100OHMPT10OHMCU

UserdefinedUp1015Characters

0240C32464FOff

0240C32464FOff

SameasStatorPhaseAl


0240C32464FOff

0240C32464FOff

SameasStatorPiaseAl

UserdefinedUpto15Characters

0240C32464FOff

0240C32464FOff

SameasStatorPiaseAl


0240C32464FOff

0240C32464FOff

SameasStatorPiaseAl


0240C32464FOff

0240C32464FOff

SameasStatorPiaseAl


0240C32464FOff

0240C32464FOff

SameasStatorAl


0240C32464FOff

0240C32464FOff

SameasStatorPhaseAl


0240C32464FOff

0240C32464FOff

SameasStatorPhaseAl


0240C32464FOff

0240C32464FOff

23m72kV1

SP91

SP92

SP93

SP94

519RTDOptionConfigurationPage9Contd

1RTD10Type Off

RTD10Description

RTD10AlarmLevel

RTD10TripLevel0

772 RTD11Typean co

RTD11DescriptionCDEas o 1RTD11AlarmLevelCL0

RTD11TripLevel

RTD12Type

5110SecuritySetPasswordPage10

00

0

5111CommunicationsPage11

cr SetLevel2PasswordcU

SetLevel3Password

RTD12Description

RTD12AlarmLevel

1RTD12TripLevel

SetFrontBaudRate

SetModbusBaudRate

1ModbusAddressNumberSetAccessCode

SetLinkBaudRate

RemoteStartStop

Userdefined

Off

Off

Off

Userdefined

Off

Off

Off

Userdefined

Off

Off

110011000

196KBsec196KBsec12471

1384KBsecDisabled

31

000999ThreeDigits

100009999FourDigits

1244896192384KBsec1244896192384KBsec1124711999

1244896192384KBsecEnabled orDisabled

SameasStatorPhaseAl


0240C32464FOff

0240C32464FOff

SameasStatorPhaseAl


0240C32464FOff

0240C32464FOff

SameasStatorPhaseAl


0240C32464FOff

0240C32464FOff

23 72kV

SP94

SP111

SP112

SP113

SP114

SP115

SP116

1SP1011SP102

5112SystemSetpointPage12

N0

aCOCO

c

m0atiTcsU

DefaultDisplayScreen

MeteringDataPage

MeteringDataScreen

Alarms

RTDFailureAlarm

ThermalRegisterAlarm

ThermalAlarmDelay

ThermalRegisterSetupInfo

ColdStallTime

HotStallTime

StoppedCoolDownTime

RuningCoolDownTime

RelayMeasuredCoolRates

ThermalRegisterMinimum

MotorDesignAmbientTemp

MotorDesignRunTemperature

MotorStatorMaxTemp

IBInputtoThermalRegister

UseCalculatedKorAssign

PressEntertoClrThermalRegister

5113CalibrationandServiceSetpointPage13

SetDateandTime

DDMMYYHHMM

EnterDateDDMMYYYY

EnterTimeHHMM

Model

FirmwareREV

PressEntertoAccessFactory

Settings

Disabled

90

10sec

OLClass

hOLClass

30Min

15Min

Disabled

15

40C

80Max

INSCLS

Enabled

FACTORYSET

FACTORYSET

FACTORYSET

FACTORYSET

32

EnterMeteringPage14EnterMeteringScreenPage1110Page2111Page3129Page416

EnabledorDisabled

Off4095

120sec

OLClass530or440secondtimedelay

zOLClass440sec

10300Min

10300Min

EnabledorDisabled

1050

1090C

50100ofMotorStatorMaxTemp

INSCLS102403EnabledOnly

1150On

D131M112 19702069

H0023M059

DisplayOnlyCannotbechanged

AvailabletoQualifiedFactoryPersonnel

2372kV

SP121

SP122

SP123

SP124

SP131

SP132

SP133

52SetpointMenu

Y

A PAGE1 BASICCONFIGURATION

LEVEL1

Y

LEVEL2

LEVEL3

PAGE2STARTERCONFIGURATION

PAGE3 PHASEGROUNDSETTINGS

PAGE4RELAY

ASSIGNMENT

PAGE5RELAY

CONFIGURATION

PAGE6 USERIO

CONFIGURATION

PAGE7 CUSTOM

ACCELERATIONCURVE

PAGE8OVERLOADCURVECONFIGURATION

PAGE9RTD

CONFIGURATION

PAGE10SECURITYSETPASSWORD

PAGE11

COMMUNICATIONS

PAGE12 SYSTEM

SETPOINTS

MENU

I1

I

I

I

FACTORY

I PAGE13CALIBRATION

LEVEL SERVICE

Note

1PushMENUkeytotogglethescreensbetweenSetpointMenuandMeteringMenu

2FollowthearrowkeystogettodifferentscreensExampleForPage3PHASE GROUNDSETTINGSpresstheMENUkeyandtheDOWNARROWtwotimes

33

23 72

SP1BasicConfigurationSetpointPage1InSetpointPage1thecontrollerislookingforthefollowingbasicnameplatedataofthemotor

SP11 MotorFullLoadAmpsFLAAllowstheusertoenterthemotorsFLAratingRangeofadjustmentis50 100lessprogrammedservicefactor

SP12ServiceFactorSetsthepickuppointontheoverloadcurveasdefinedbytheprogrammedmotorfullloadcurrentExIfthemotorFLAis100andtheservice

factoris115thecontrolleroverloadpickuppointwillbe115Amps

SP13OverloadClassChoosethemotorprotectionoverloadclassrangefrom530ExOverloadClass10willtripin10secondsatsixtimesFLA

100

1000

10

Mfla

NI r 1 I

I

SP14 NEMAdesignThemotordesignmaximumallowedslipSelectfromClassAthroughF

SP15 InsulationClassThemotorinsulationtemperatureclassSelectABCEFGHKNorS

SP16 LineVoltageInputAppliedVoltage

Nl 1

OvedoadClass25

1 j OvedoadClass30ti

OverloadClass20

1 I

V

OverloadClass15I I 4i I

I I JOverloadClass10

I 1 i I III I OverloadClass5

3 4 5 6 7 8 9

SP17 LineFrequencyTheusermaychooseeither50Hzor60Hz

34

I I

MENU

PAGE1BASICCONFIGURATION

MOTORFULLLOADAMPS

200AMPS IRange50100ofUnitMAXCURRENTAMPS

Incrementsof1

SERVICEFACTOR

115XFLA

Range10013Incrementsof001

OVERLOADCLASS10


NEMA

DESIGNB

RangeAF

INSULATION

CLASSB

RangeAS

LINEVOLTAGE

INPUT4160VOLTS

Range1007200

LINEFREQUENCYHZ60

Range50or60

237 a

I

I

1

I s

SP2StarterConfigurationSetpointPage2

MENU

PAGE2STARTERCONFIGURATION

HitDOWNARROWonetime

STARTCONTROLMODE

STARTRAMP1

JOGSTARTRAMP1 ASTARTRAMP2DUALRAMPCUSTOMACCELCURVESTARTDISABLED

JOGVOLTAGE

OFF

Range575orOffIncrements5

V

STARTRAMP1TYPE

VOLTAGE

OptionsVoltageCurrentorOff

STARTRAMP2TYPEOFF

OptionsVoltageCurrentAorOff

KICKSTART

TYPEOFF

RangeVoltageorOff

DECELERATION

RangeEnabledor

DisableTIMEDOUTPUT

TIMEOFF

Range11000secOFFIncrementsof1

RUNDELAY

TIME1SEC


ATSPEEDDELAY

TIME1SEC


V

IDISABLED

z

If

VOLTAGE

selected

these

screens

willappear

t

35

If

VOLTAGE

selected

these

screens

willappear

INITIALVOLTAGE

120


RAMPTIME

110SEC

Range0120SECIncrementsof1

CURRENTLIMIT

1350FLA


INITIALVOLTAGE

260


RAMPTIME

210SEC


CURRENTLIMIT

2350FLA


KICKSTARTVOLTAGE65


KICKSTARTTIME

050SEC


STARTDECELERATIONVOLTAGE60


STOPDECELERATIONVOLTAGE30


DECELERATION

TIME5SEC


IfCURRENT

selectedthese

screens

willappear

1


RAMPTIME

110SEC


INITIALCURRENT1200FLA

MAXIMUMCURRENT

1350FLA


If ifCURRENT

selected INITIALCURRENT

2200FLAscreens

will

these

appearRange0300Incrementsof1

RAMPTIME

210SEC


MAXIMUMCURRENT2350FLA


SP2StarterConfigurationSetpointPage2Providesmultiplechoicesforstartingrampsthatcanbeselectedforparticularloadsandapplications

SP21 StartControlModeDualRampCustomAccelCurveJogVoltageStartRamp1StartRamp2DualRampThedualrampmodeworksinconjunctionwithExternalInput3ThisallowstheusertoswitchbetweenthetwostartrampswithouthavingtoreconfigurethestartmodeFordetailsonconfiguringExternalInput3forDUALRAMPseeSetpointPage6CustomAccelCurveAllowstheuserto

customdesigntheaccelerationstartcurvetotheapplicationSeesetpointpage7forconfigurationsetupNoteIfCustomAccelCurvehasnotbeenenabledinsetpointpage7itwillignorethestartcontrolmodeandreadthissetpointasdisabledTachRampSeesetpointpage6forconfigurationsetupoftachometerinputPending

SP22JogVoltageThevoltagelevelnecessarytocausethemotortoslowlyrotate

SP23StartRamp1TypeTheramptypecanbesetupforeitherVoltageorCurrentIfVoltageisselectedinitialvoltageramptimeandcurrentlimitareadjustableIfCurrentisselectedinitialcurrentramptimeandmaximumcurrentareadjustableStartRamp1TypeVoltageVoltageRampingisthemostreliablestartingmethodbecausethestarterwilleventuallyreachanoutputvoltagehighenoughtodrawfullcurrentanddevelopfulltorqueThismethodisusefulforapplicationswheretheload

conditionschangefrequentlyandwheredifferentlevelsof

torquearerequiredTypicalapplicationsincludematerial

handlingconveyorspositivedisplacementpumpsanddrummixers

VoltageisincreasedfromastartingpointInitialTorquetofullvoltageoveranadjustableperiodoftimeRampTimeToachieveVoltageRampingselectVOLTAGEfortheSTARTRAMP1TYPEsetpointandsetCURRENTLIMIT1setpointto600themaximumsettingSincethisisessentiallyLockedRotorCurrentonmostmotorsthereis

littleornoCurrentLimiteffectontheRampprofile

v

O

JogVoltagesetting

e

JogButtonHeld

StartContraMode

SetpointchangedfromJogto

StartRamp1TypeVoltage

RampiOtagoRamp

NVWSferftCommand

Time

36

72trr

VoltageRampingwithCurrentLimitisthemostusedcurv3andissimilartovoltagerampingHoweveritaddsanadjustablemaximumcurrentoutputVoltageisincreasedgraduallyuntilthesettingoftheMaximumCurrentLimitsetpointisreachedThevoltageisheldatthisleveluntilthemotoracceleratesto

fullspeedThismaybenecessaryinapplicationswheretheelectricalpowerislimitedTypicalapplicationsincludeportableoremergencygeneratorsupplies utilitypowerneartheendofatransmissionlineandutilitystartingpowerdemandrestrictionsNoteUsingCurrentLimitwilloverridetheRampTimesettingifnecessarysousethisfeaturewhenaccelerationtirreisnotcriticalToachieve

VoltageRampirgwithCurrentLimitselectVOLTAGEfortheSTARTRAMP1setpointandsetCURRENTLIMIT1setpointtoadesiredlowersettingasdeterminedbyyourapplicationrequirements

StartRamp1TypeCurrentCurrentRampingClosedLoopTorqueRampingisusedforsmoothlinearaccelerationofoutputtorqueThisrampisonlyusedonsomeconveyorsystemslonghaulordownhillForotherapplicationsuseVoltageRamporacustomaccelcurveseepage47OutputvoltageisconstantlyupdatedtoprovidethelinearcurrentrampandthereforetheavailabletorqueismaximizedatanygivenspeedThisisforapplicationswhererapidchangesintorquemayresultinloaddamageorequipmentchangesTypicalapplicationsincludeoverlandconveyorsifbetstretchingoccursfansandmixersifbladewarpingisaproblemandmaterialhandlingsystemsifstackedproductsfalloverorbreakThisfeaturecanbeusedwith

orwithouttheMaximumCurrentLimitsettingToachieveCurrentRampingselectCURRENTforSTARTRAMP1TYPEsetpointandtheMAXIMUMCURRENT1setpointtothedesiredlevel

CurrentLimitOnlyCurrentStepstartusestheCurrentLimitfeatureexclusivelyThismethodofstartingeliminatesthesoftstartvoltagecurrentrampandinsteadmaximizestheeffectiveapplicationofmotortorquewithinthelimitsofthemotorinthismodesetpointRAMPTIME1issettozero0sotheoutputcurrentjumpstothecurrentlimitsettingimmediatelyTypicallyusedinwithalimitedpowersupplywhenstartingadifficultloadsuchasacentrifugeordeepwellpumpwhenthemotorcapacityisbarelyadequatestallconditionoroverloadingoccursorifotherstartingmodesfailSinceramptimesaresettozero0STARTRAMP1TYPEissettoeitherVOLTAGEorCURRENT

InitialTorqueInitialVoltage1orInitialCurrent1SetstheinitialstartpointofeithertheVoltageRamportheCurrentRampEveryloadrequiressomeamountoftorquetostartfromastandstillItisinefficienttobeginrampingthemotorfromzeroeverytimesincebetweenzeroandtheWK2breakawaytorquelevelnoworkisbeingperformedTheinitialtorquelevelshouldbesettoprovideenoughtorquetostartrotatingthemotorshaftenablingasoftstartandpreventingtorqueshockdamageSettingthisstartpointtoohighwillnotdamagethestarterbutmayreduceoreliminatethesoftstarteffect

RampTime1Setsthemaximumallowable

timeforrampingtheinitialvoltageorcurrenttorquesettingtoeitherofthefollowing1theCurrentLimitsettingwhenthemotorisstillacceleratingor2fulloutputvoltageiftheCurrentLimitissettomaximum

IncreasingtheramptimesoftensthestartprocessbygraduallyincreasingthevoltageorcurrentIdeallytheramptimeshouldbesetforthelongestamountoftimetheapplicationwillallowwithoutstallingthemotorSomeapplicationsrequireashortramptimeduetothemechanicsofthesystemiecentrifugalpumpsbecausepumpproblemscanoccurduetoinsufficienttorque

CurrentLimitSetsthemaximummotor

currentthestarterwillallowduringRampingAsthemotorbeginstoramptheCurrentLimitfeaturesetsaceilingatwhichthecurrentdrawisheldCurrentLimitremainsineffectuntilthe

followingoccurs1themotorreachesfullspeeddetectedbytheAtSpeeddetectioncircuitor2theOverloadProtectiontripsonMotorThermalOverload

OncethemotorreachesfullspeedtheCurrentLimitfeaturebecomesinactive

IntheVoltageRampProfilethevoltageoutputisincreaseduntilitreachestheCurrentLimit

RamptimeisthemaximumamountoftimeittakesforthevoltagetoincreaseuntiltheCurrentLimitsettingtakesoverWithsomeloadconditionstheCurrentLimitisreachedbeforetheRampTimeexpires

TheCurrentRampprofilevariestheoutputvoltagetoprovidealinearincreaseincurrentuptotheMaximumCurrentsetpointvalueAclosedloopfeedbackofmotorcurrentmaintainstheCurrentRampprofile

37

KickStartTimeThetimetheinitialtorqueboostisapplied

72V

SP24StartRamp2ThesameoptionsandscreensetupsasStartRamp1NoteCUSTOMACCELCURVEoverridesthevoltageorcurrentstartinRamps1and2whenselectedtobethestartcontrolmode

SP25KickStartUsedasaninitialenergyburstinapplicationswithhighfrictionloads

KickStartVoltageTheinitialvoltageasapercentoffullvoltagevaluethatisneededtostartthemotorieBreakawayorInitialTorque

SP26DecelerationAllowsthemotortograduallycometoasoftstop

StartDecelerationVoltageThefirstpartofthedecelerationrampThesoftstarterinitiallydropstothisvoltageleveluponreceivingaSTOPcommandRepresentedasapercentofvoltagevalue

StopDecelerationVoltageThedropoffpointofthedecelerationrampPercentofvoltagevalue

DecelerationTimeDecelramptime

SP27TimedOutputUsedwithanAUX58relayWhenenabledanduponastartcommanditwaitsuntiltheprogrammedtimeplustherundelayedtimehasexpiredTherelayenergizesandremainssountilastopcommandisreceivedItdeenergizesuponreceivingastopcommand

SP28RunDelayTimeCanbeusedwithanAUX58relayThedelaytimerbeginsuponreceiptofthestartcommandTherelaywillthendropoutwhenthetimehasexpired

SP29AtSpeedDelayTimeUsedwithanAUX4relayitwaitsuntilafterthemotorreachestheendoframpandtheprogrammeddelaytimehasexpiredTherelayenergizesuntilastopcommandhasbeenreceived

SP3Phase GroundSettingsSetpointPage3 MENU

SecurityLevel2

PAGE3PHASE

GROUNDSETTINGS

Note ProperphasesequencemustbeobservedwhenconnectingtheinputpowerForexamplephaseAmustleadphaseBwhichinturnmustleadphaseCby120respectivelyIfthephaserotationisnotcorrectafaultlightandtheLCDdisplaywillindicatetheproblem

SP31 ImbalanceAlarmLevelThisisanadvance

warningofaphaseimbalanceproblemTheproblemmaynotbeafaultinthemotorbutmerelycausedbyimbalancedvoltages

ImbalanceAlarmDelayTheamountoftimetheimbalanceconditionmustexistbeforean

alarmoccurs

HitDOWNARROWtwotimes

SP32ImbalanceTripLevelThiswilltripthemotoronexcessivephaseimbalanceThetriplevelshouldbeprogrammedtoahighervaluethanthealarmlevel

ImbalanceTripDelayTheamountoftimetheimbalanceconditionmustexistbeforeatripwilloccur

SP33UndercurrentAlarmLevelTypicallyusedtowarnofpossibleToadlossacouplingbreakingorothermechanicalproblems

UndercurrentAlarmDelayTheamountoftimetheundercurrentconditionmustexistbeforean

alarmwilloccur

SP34OvercurrentAlarmLevelTypicallyusedtoindicatewhenthemotorisoverloadedThis

featurecanbeusedtoeitherstopthefeedtotheequipmentorwarnoperatorsofanoverloadcondition

OvercurrentAlarmDelayTheamountoftimetheovercurrentconditionmustexistbeforean

alarmwilloccur

38

IIMBALANCEALARM

LEVEL15FLA

Range530OFFIncrementsof1

IMBALANCETRIP

LEVEL20FLA

Range530 OFFIncrementsof1

OVERCURRENTALARNILEVELOFF


OVERCURRENTTRIP

LEVELOFF


PHASEROTATION

DETECTIONENABLED

IGROUND FAULTALARM

LEVELOFF


GROUNDFAULTLOSET

TRIPLEVELOFF


GROUNDFAULTHISETTRIPLEVELOFF


OVERVOLTAGEALARMLEVEL OFF


OVERVOLTAGETRIP

LEVELOFF


UNDERVOLTAGETRIP

LEVELOFF

Range530 OFF

tIncrementsof1

UNDERCURRENTALARMLEVEL OFF


PHASELOSSTRIPDISABLED

OptionsEnabledorDisabled

UNDERVOLTAGEALARM

LEVELOFF


LINEFREQUENCYTRIPWINDOW DISABLED

Range06DisabledIncrementsof1

m7

IMBALANCEALARMDELAY 15SEC


IMBALANCETRIP

DELAY20SEC


UNDERCURRENTALARMDELAY20SEC


1

I

IOVERCURRENT ALARM

DELAY20SEC

Range10200SECOFFIncrementsof01

L DOVERCURRENTTRIPDELAY20SEC


PHASELOSSTRIPDELAY 01SEC


Q I PHASEROTATION

ABC

1 GROUNDFAULTALARM

DELAY01SEC


GROUNDFAULTLOSETTRIPDELAY05SEC

Range01200SECOFFIncrementsof01

GROUNDFAULTHISET

TRIPDELAY0008SEC


OVERVOLTAGEALARM

DELAY 10SEC


OVERVOLTAGETRIP

DELAY20SEC


EUNDERVOLTAGEALARMDELAY 10SEC


I4 UNDERVOLTAGETRIP

DELAY20SEC


ELINEFREQUENCYTRIPDELAY 10SEC


OSP3Phase GroundSettingsSetpointPage3

MENU

Overcurrent

TripDelayTheamountoftime

theovercurrent

conditionmust

existbeforeatripwilloccur

r

eCurrentlevel

nrunningundertnormalload

GroundFaultOptionmustbeinstalled

PAGE3PHASE

GROUNDSETTINGS

SP35OvercurrentTripLevelTypicallyusedtoindicatethemotorisseverelyoverloadedandatwhichpointatripoccurs

OverCurrentTripU Setting 250FLA

LoadJams

HitDOWNARROWtwotimes

Time

SP36PhaseLossTripWhenenabledthesoftstarterwilltripthemotorofflineuponalossofphasepower

PhaseLossTripDelayTheamountoftimethephaselossconditionmustexistbeforeatripwilloccu

SP37PhaseRotationDetectionThesoftstarteris

continuouslymonitoringthephaserotationUponastartcommandatripwilloccurifitdetectsachangeinthephaserotation

PhaseRotationMustbeABConlyThissetpointmonitorsthewiringtoensurethatthephaserotationiscorrectToviewthepresentphaserotationgotoMeteringPagelscreennumber4onpage61

SP38 GroundFaultAlarmTypicallyusedtowarnoflowlevelgroundcurrentleakage

GroundFaultAlarmDelayTheamountoftimethatthegroundfaultconditionmustexistbeforeanalarmwilloccur

SP39 GroundFaultLosetTripLevelTypicallyusedtotripthemotoronalowlevelofgroundcurrentleakageThissetpointisintendedtodetecthighimpedancefaults

GroundFaultLosetTripDelayTheamountoftimethatthegroundfaultconditionmustexistbeforeatripwilloccur

39

SP3

SP3

POWERFACTORLEADPFALARMOFF


POWERFACTORLEADPFTRIPOFF


POWERFACTORLAGPFALARM OFF


POWERFACTORLAGPFTRIP OFF


POWERDEMAND

PERIOD10MINUTES

Range160Minutes

tIncrementsof1

KWDEMANDALARM

PICKUPOFFKW

RangeOFF1100000Incrementsof1

KVADEMANDALARMPICKUPOFFKVA


KVARDEMANDALARMPICKUPOFFKVAR


AMPSDEMANDALARMPICKUPOFFAMPS


IPF LAGALARM

DELAY10SEC


1

PFLEADALARMDELAY 1SEC


PFLEADTRIP

DELAY10SEC


1 PFLAGTRIP

DELAY10SEC


10 GroundFaultHisetTripLevelUsedtotripthemotorwithinmillisecondsupondetectingahighlevelofgroundcurrentleakageThissetpointisintendedtodetectlowimpedancefaults

GroundFaultHisetTripDelayTheamountoftimethatthegroundfaultconditionmustexistbeforeatripwilloccur

11OvervoltageAlarmLevelTypicallyusedtoindicatewhenthelinevoltageistoohighThisisanalarmlevel

OvervoltageAlarmDelayTheamountoftimethattheovervoltageconditionmustexistbeforeatripwilloccur

SP312OvervoltageTripLevelTypicallyusedtoindicatethatthelinevoltageistoohighandatwhichpointatripoccurs

OvervoltageTripDelayTheamountoftimethattheovervoltageconditionmustexistbeforeatripwilloccur

SP313UndervoltageAlarmLevelTypicallyusedtoindicatewhenthelinevoltageistoolowThisisanalarmlevel

UndervoltageAlarmDelayTheamountoftimethattheovervoltageconditionmustexistbeforeatripwilloccur

SP314UndervoltageTripLevelTypicallyusedtoindicatethatthelinevoltageistoolowandatwhichpointatripoccurs

UndervoltageTripDelayTheamountoftimethattheundervoltageconditionmustexistbeforeatripwilloccur

SP315LineFrequencyTripWindowTheacceptableamountofdriftaboveorbelowthelinefrequencyinHzbeforeatripisgenerated

LineFrequencyTripDelayTheamountoftimethatthefrequencydriftconditionmustexistbeyondthewindowbeforeatripwilloccur

SP316PowerFactorLeadAlarmTypicallyusedtoindicatealeadingpowerfactor

PowerFactorLeadAlarmDelayTheamountoftimethatthepowerfactorleadconditionmustexistbeyondthewindowbeforeatripwilloccur

SP317PowerFactorLeadTripTheacceptableamountofpowerfactorleadbeforeatripisgenerated

PowerFactorLeadDelayTheamountoftimethatthepowerfactorleadconditionmustexistbeyondthewindowbeforeatripwilloccur

40

SP318PowerFactorLagAlarmTypicallyusedtoindicatealaggingpowerfactor

PowerFactorLagAlarmDelayTheamountoftimethatthepowerfactorlaggingconditionmustexistbeyordthewindowbeforeatripwilloccur

SP319PowerFactorLagTripTheacceptableamountofpowerfactorlagbeforeatripisgenerated

PowerFactorLagDelayTheamountoftimethatthepowerfactorlagconditionmustexistbeyondthewindowbeforeatripwilloccur

SP320PowerDemandPeriodThecontroller

measuresthedemandofthemotorforseveral

parameterscurrentkWkVARkVAThedemandvaluesofmotorsassistsinenergymanagementprogramswhereprocessesmaybealteredorscheduledtoreduceoverall

demandDemandiscalculatedbyaprogrammedamountoftimewherecurrentkWkVARandkVAsamplesaretakenandthenaveragedandstoredtoassessdemand

SP4RelayAssignmentSetpointPage4

4110 MENU

PAGE4RELAY

ASSIGNMENT

lHit DOWNARROWthreetimes

IOILTRIP1STTRIPONLY

RangeTRIPAUX1ALARMAUX2AUX3AUX4

IBTRIP1STTRIP

ISCTRIP

1STTRIPONLY

OVERCURRENTTRIP1STTRIP

STATORRTDTRIP

1STTRIP

IGF LOSETTRIP1STTRIP

PHASELOSSTRIP1STTRIP

ACCELTIMETRIP1STTRIPONLY

STARTCURVETRIP

1STTRIPONLY

OVERFREQUENCYTRIP1STTRIP

1 1STTRIP

IITSTARTCURVE1STTRIP

NONSTATORRTDTRIP1STTRIP

GFHISETTRIP

11101STTRIP

UNDERFREQUENCYTRIP

ILEARNEDSTARTCURVE

1STTRIP

41

PHASEREVERSAL1STTRIP

OVERVOLTAGETRIP1STTRIP

IUNDERVOLTAGE TRIP

1STTRIP

POWERFACTORTRIP1STTRIP

ITACH ACCELTRIP

1STNONE

INHIBITSTRIP1STTRIP

TCBFAULT

1STTRIP

EXTERNALINPUT21STNONE

DUALRAMP1STNONE

THERMOSTAT1STTRIP

OLWARNING1STALARM

OVERCURRENTALARM

1STALARM

tISCR

FAIL

NONE

SHUNTALARM

1ST

GROUNDFAULTALARM

I1STALARM

IUNDERCURRENTALARM

lI1STNONE

IMOTOR RUNNING

1STAUX3

4

1

IBALARM

1STALARM

STATORRTDALARM1STNONE

INONSTATORRTDALARM

1STNONE

RTDFAILUREALARM

1STNONE

SELFTESTFAIL1STTRIP

ITHERMAL REGISTER

1STALARM

IUNALARM

1STALARM

ONALARM1STALARM

POWERFACTORALARM1STNONE

TIMEDOUTPUT1STNONE

RUNDELAYTIME1STNONE

ATSPEED

1STAUX4

23A7210

t

IKW DEMANDALARM

1STNONE

IKVA DEMANDALARM

1STNONE

KVARDEMANDALARM1STNONE

AMPSDEMANDALARM1STNONE

SP4RelayAssignmentSetpointPage4SecurityLevel2

AlloftheprotectionfunctionsoftheMVCPlusareuserprogrammabletoanoutputrelayThefactorywillshipwithalltrippingfunctionsassignedtoTRIPAUX1relayandallalarmfunctionstoALARMAUX2relayNoteAUX1 4areFactorySetandshouldnotbechanged

SP41 Thefollowingisalistofalltheuserprogrammablefunctions

NoteThe1stRelayAssignmentsarefactorydefaultsandshouldnotbechanged

FUNCTIONS RELAYASSIGNMENTS

1st 2nd 3rd

IMBALANCETRIP TRIPAUX1 NONE NONE

SHORTCIRCUITTRIP TRIPAUX1 NONE NONE

OVERCURRENTTRIP TRIPAUX1 NONE NONE

STATORRTDTRIP TRIPAUX1 NONE NONE

NONSTATORRTDTRIP TRIPAUX1 NONE NONE

GROUNDFAULTHISETTRIP TRIPAUX1 NONE NONE

GROUNDFAULTLOSETTRIP TRIPAUX1 NONE NONE

PHASELOSSTRIP TRIPAUX1 NONE NONE

OVERFREQUENCYTRIP TRIPAUX1 NONE NONE

UNDERFREQUENCYTRIP TRIPAUX1 NONE NONE

IITSTARTCURVE TRIPAUX1 NONE NONE

LEARNEDSTARTCURVE TRIPAUX1 NONE NONE

PHASEREVERSAL TRIPAUX1 NONE NONE

OVERVOLTAGETRIP TRIPAUX1 NONE NONE

UNDERVOLTAGETRIP TRIPAUX1 NONE NONE

POWERFACTORTRIP TRIPAUX1 NONE NONE

TACHACCELTRIP NONE NONE NONE

INHIBITSTRIP TRIPAUX1 NONE NONE

TCBFAULT TRIPAUX1 NONE NONE

EXTERNALINPUT2 NONE NONE NONE

DUALRAMP NONE NONE NONE

THERMOSTAT TRIPAUX1 NONE NONE

OVERLOADWARNING ALARMAUX2 NONE NONE

OVERCURRENTALARM ALARMAUX2 NONE NONE

SCRFAILSHUNTALARM ALARMAUX2 NONE NONE

GROUNDFAULTALARM ALARMAUX2 NONE NONE

UNDERCURRENTALARM NONE NONE NONE

MOTORRUNNING AUX3 NONE NONE

IMBALANCEALARM ALARMAUX2 NONE NONE

STATORRTDALARM NONE NONE NONE

NONSTATORRTDALARM NONE NONE NONE

RTDFAILUREALARM NONE NONE NONE

SELFTESTFAIL TRIPAUX1 NONE NONE

THERMALREGISTER ALARMAUX2 NONE NONE

UVALARM ALARMAUX2 NONE NONE

OVALARM ALARMAUX2 NONE NONE

POWERFACTORALARM NONE NONE NONE

KWDEMANDALARM NONE NONE NONE

KVADEMANDALARM NONE NONE NONE

KVARDEMANDALARM NONE NONE NONE

AMPSDEMANDALARM NONE NONE NONE

TIMEDOUTPUT NONE NONE NONE

RUNDELAYTIME NONE NONE NONE

ATSPEED AUX4 NONE NONE

Groundfaultoptionmustbeinstalled42

SP5RelayConfigurationSetpointPage5SecurityLevel2

0

InSetpointPage5theusercanconfigurethefouroutputrelaysaseitherfailsafeornonfailsafeandlatchingornonlatching

MENU

PAGE5RELAY

CONFIGURATION

SP51 WhenarelayhasbeenconfiguredasfailsafeandpowerisappliedtherelaywillbeenergizedTherelaywillthendeenergizewhenaneventoccursorifthepowerfailsNoteTherelaysinthecontrollerwillnotpreventastartsequenceunlesstheyarewiredinasinterlocksIfpowerislostthemotorpowerisalsolost

SP52Arelayconfiguredasnonlatchingwillresetitselfwhenthecauseof

thetripeventisnotcontinuousTheTRIPAUX1relayshouldalwaysbeprogrammedforlatchingbecausethistripshouldrequireavisualinspectionofthemotorandstarterbeforeissuingamanualresettoreleasetherelayafteratriphasbeenstored

HitDOWNARROWfourtimes

31FAILSAFEAUX1RELAY

FAILSAFE NO

43

OptionsYesorNo

ALARMAUX2RELAYFAILSAFE NO

AUX3RELAY

FAILSAFENO

AUX4RELAY

FAILSAFENO

AUX5RELAY

FAILSAFE NO

AUX6RELAY

FAILSAFE NO

AUX7RELAY

FAILSAFE NO

AUX8RELAY

FAILSAFE NO

TRIPAUX1RELAYLATCHED YES

ALARMAUX2RELAYLATCHED NO

AUX3RELAYLATCHED NO

AUX4RELAY

LATCHED NO

AUX5RELAY

LATCHED NO

AUX6RELAYLATCHED NO

AUX7RELAY

LATCHED NO

14 I AUX8RELAYLATCHED NO

ik

SP6UserIOConfigurationSetpointPage6SecurityLevel2

MENU

PAGE6USER110

CONFIGURATION

tHit DOWNARROWfivetimes

TACHOMETERSCALESELECTIONDISABLED F

OptionsENABLEDor ADISABLED

V

TACHACCELTRIPMODE

SELECTDISABLED

OptionsUNDERSPEEDOVERSPEEDorDISABLED

ANALOGOUTPUT1

RMSCURRENT

Range AAnalogOutput RangeRPM 03600

HottestBearing 0200CHottestStatorRTD0200CRMSCurrent 06500A

MotorLoad 01000KW 030000KW

OFF

Incrementsof1V

ANALOGOUTPUT2

MOTORLOAD

RangeSeeAnalogOutput

11Incrementsof1

USERPROGRAMMABLEEXTERNALINPUTS

Continued

ENABLED

MANUALTACHSCALE

40mA0RPM


1MANUALTACHSCALE200mA2000RPM


TACHRAMPTIME

20SEC

Range1120SECDisabled

Incrementsof1

TACHUNDERSPEEDTRIP

PT1650RPM


TACHOVERSPEEDTRIPPT1850RPM


TACHACCELTRIP

DELAY1SEC

ANALOGOUTPUT14ma0

44



ANALOGOUTPUT2

4mA0


23ID 1V

ANALOGOUTPUT1

20mA250


ANALOGOUTPUT2

20mA1000


SP6UserIOConfigurationSetpointPage6SecurityLevel2Thecontrollercanbeconfiguredtoacceptatachometerfeedbacksignalthroughthe420mAinputandhastwooptionsavailableforscalingthetachometerinput

SP61Thefirstscreenofsetpointpage6isTACHOMETERSCALESELECTIONWhenthis

issettoENABLEDtheuserwillneedtoinputthetachometerscaleofthe420mAinputrange

ManualTachScale40mATheunitis

lookingforanRPMvaluetoassigntothelowestpointonthescaleThisvalueshouldrepresentthemotoratzerospeed

ManualTachScale200mATheunitis

lookingforanRPMvaluetoassigntothehighestpointonthescaleThisvalueshouldrepresentthemotoratfullspeed

SP62TachAccelTripModeSelectWhenenabledtheunderspeedoroverspeedmustbeselectedfortheTachAccelTripIfunderspeedisselectedonlytheTachUnderspeedTripPointwillbeusedIfoverspeedisselectedonlytheTachOverspeedTripPointwillbeused

TachRampTimeThisisthedurationoftime

beforethetachometerbeginstosample

TachUnderspeedTripTheminimumvalueofmotorRPMwhichmustbeachievedbeforethe

TachRampTimesampleistaken

TachOverspeedTripThemaximummotorRPMallowedwhentheTachRampTimesampleistaken

TachAccelTripDelayThedurationoftimethattheTachAcceltripconditionmustpersistbeforeatripisgenerated

45

SP63Thecontrollerprovidestwo420mAanalogoutputsEachanalogoutputisindependentoftheotherandcanbeassignedtomonitordifferentfunctionsTheavailableoutputrangesareRPMHottestNonStatorBearingRTDHottestStatorRTDRMScurrentor Motor

Load

AnalogOutput1 Selectafunctionfromthe

availablefiveoptionstobetransmittedfromthe420mAoutputNoteIfselectingRPMtheTachometerfeedbackinputsignalmustbepresentinorderforthecontrollertogiveproperoutputIfselectingRTDtheRTDoptionmustbeinstalledandanRTDinputsignalmustbepresentforaproperoutputtobegivenfromtheanalogoutputAnalogOutput14mAEnteravaluethatthe4mAlevelwillrepresentfortheselectedfunctiontypicallythisvalueshouldbe0AnalogOutput120mAEnteravaluethatthe20mAlevelwillrepresentfortheselectedfunction

SP64AnalogOutput2 AllofthesetpointsandsetupscreensforAnalogOutput2arethesameasthoseforAnalogOutput1

SP6UserIOConfigurationSetpointPage6SecurityLevel2

USER

PROGRAMMABLE

EXTERNAL

INPUTS

Continued

4TCBFAULTSELECTENABLED

OptionsEnabledor

Disabled

E3SECONDRAMPSELECTDUALRAMP

OptionsEnabledDisabledorDualRamp

ExternalInput1FactoryprogrammedforTCBFault

ExternalInput2Ifusedthissetpointmustbeenabled

NameExtInput2TheusercanassignadescriptionnametotheinputtoeasilyidentifythecauseofexternaltriporalarmUpto15charactersincludingspacescanbeusedtoassignthename

IH NAMEEXTINPUT1

TCBFAULT

Seetextfordirections

444EXTERNALINPUT2 FBI NAMEEXTINPUT2

SELECTDISABLED

OptionsEnabledor

DisabledSeetextfordirections

4NAMEEXTINPUT3SECONDRAMP

Seetextfordirections

THERMOSTAT NAMEEXTINPUT4

SELECTENABLED THERMOSTAT

OptionsEnabledorDisabled Seetextfordirections

SP65UserProgrammableExternalInputsThecontrollerprovidesupto4digitalexternalinputswhichareindividuallyprogrammableAdescriptionnamecanbeassignedtoeachindividualinputforeasyidentification

ExternalInput2TypeTheexternalinputcanbesetaseitheranormallyopenornormallyclosedcontact

ExternalInput2TimeDelayUponachangeincontactsettingtheunitwillwaittheprogrammedamountoftimebeforegeneratinganoutputIfnodelayisneededtheninput0secondsThecontrollerwillpostaneventuponseeingachangeinstate

46

11 TCBFAULTTYPENORMALLYOPEN

OptionsNormallyOpenorNormallyClosed

1

FEXTERNALINPUT2TYPENORMALLYOPEN


1 SECONDRAMP

TYPENORMALLYOPEN



I

23m72hV

TCBFAULTTIMEDELAY1SEC


EXTERNALINPUT2

TIMEDELAY0SEC


40ISECOND RAMP

TIMEDELAY0SEC


THERMOSTAT THERMOSTAT

TYPENORMALLYCLOSED TIMEDELAY1SEC


ExternalInput3ThesetupscreensandsetpointsforExternalInput3includestheoptionofbeingcDnfiguredforDualRampInDualRampmodetheinitialcontactsettingisthesameastheSTARTRAMP1UponachangeininputDontactstatethecontrollerwillswitchovertoSTARTRAMP2andusethat

settingforstartcontrolmodeNoteThestartRAMPtypesshouldonlybeswitchedwhilethemotorisstoppedInSetpointPage4RelayAssignmentsdonotassignanyoutputrelaytothisfunctionThecontrollerwillshipwithExternalinput IprogrammedfordualrampIfitisnotneededdsablethedualramp

ExternalInput14 TheseinputscreensareforthethermostatitputandcanbeenabledordisabledNoteItisrecommendedthatthis

functionremainenabledIfthethermostat

indicatesanovertemperatureconditionthecontrollerwilltripthemotor

0

SecurityLevel3

0

SP7CustomAccelerationCurveSetpointPage7

MENU

HitDOWNARROWsixtimes

PAGE7CUSTOMACCELERATIONCURVE

SP71 SetpointPage7allowstheusertocustomdesigntheaccelerationcurvestartcurvetothespecificapplicationTheusercancustomdesignuptothreedifferentcurvesinthecontrollerOnlyonecurvecanbeactiveenabledatatimeEachofthethreecurvesallowforeightvoltageplottingpointswithcorrespondingramptimesandacurrentlimitsettingNoteEachsuccessivevoltagelevelmustbeprogrammedtoavoltagelevelequaltoorgreaterthanthepreviouslevelAlleightlevelsofvoltagesmustbeprogrammedandtheeighthlevelhasbeenpresetat100

IfCustomAccelCurvehasbeensettocurveABorConthispagethecontrollerwilloverridetheStartControlModeselectedinSetpointPage2evenifStartControlModeinSetpointPage2hasnotbeensettoCustomAccelCurveNoteSetpointPage7hasasecuritylevel3requirement

HCUSTOMACCELCURVEDISABLED

RangeDISABLEDCURVEABorC

47

A

CUSTOMCURVEA

CURVEAVOLTAGE

LEVEL125


CURVEARAMP

TIME12SEC


ICURVE AVOLTAGE

LEVEL230


CURVEARAMP

TIME22SEC


ICURVE AVOLTAGE

LEVEL337


CURVEARAMP

TIME32SEC


CURVEAVOLTAGE

LEVEL445


CURVEARAMP

TIME42SEC


CURVEAVOLTAGE

LEVEL555


CURVEARAMP

TIME52SEC


CURVEAVOLTAGELEVEL667


CURVEARAMPTIME62SEC


CURVEAVOLTAGE

LEVEL782


CURVEARAMP

TIME72SEC


2372kc

SP7CustomAccelerationCurveSetpointPage7SecurityLevel3

CUSTOMCURVEA

CUSTOMCURVEB

A

F

CURVEAVOLTAGE

LEVEL8100


CURVEARAMPTIME82SEC


CURVEACURRENTLIMIT350FLA


CURVEBVOLTAGELEVEL125


CURVEBRAMP

TIME12SEC




CURVEBRAMP

TIME22SEC


CURVEBVOLTAGE

LEVEL337


CURVEBRAMP

TIME32SEC


CURVEBVOLTAGE

LEVEL445


CURVEBRAMP

TIME42SEC


CURVEBVOLTAGE

LEVEL555


CURVEBRAMP

TIME52SEC




CURVEBRAMP

TIME62SEC


48

CUSTOMCURVEB

CUSTOMCURVEC

CURVEBVOLTAGE

LEVEL782


CURVEBRAMP

TIME72SEC




CURVEBRAMP

TIME82SEC


CURVEBCURRENT

LIMIT350FLA


CURVECVOLTAGE

LEVEL125


CURVECRAMPTIME12SEC


CURVECVOLTAGE

LEVEL230


CURVECRAMP

TIME22SEC


CURVECVOLTAGE

LEVEL337


CURVECRAMP

TIME32SEC


CURVECVOLTAGELEVEL445


CURVECRAMPTIME42SEC


CURVECVOLTAGE

LEVEL555


CURVECRAMP

TIME52SEC


23 721W

SP7CustomAccelerationCurveSetpointPage7SecurityLevel3

SP71 SetpointPage7allowstheusertocustomdesigntheaccelerationcurvestartcurvetothespecificapplicationTheusercancustomdesignuptothreedifferentcurvesinthecontrollerOnlyonecurvecanbeactiveenabledatatimeEachofthethreecurveshaseightvoltagelevelswithcorrespondingramptimesandacurrentlimitsettingNoteEachsuccessivevoltagelevelmustbeprogrammedtoavoltagelevelequaltoorgreaterthanthepreviouslevelAlleightlevelsofvoltagesmustbeprogrammedandtheeighthlevelhasbeenpresetat100

IfCustomAccelCurvehasbeensettocurveABorConthispagethecontrollerwilloverridetheStartControlModeselectedinSetpointPage2evenifStartControlModeinSetpointPage2hasnotbeensettoCustomAccelCurveNoteSetpointPage7hasasecuritylevel3requirement

49

CUSTOMCURVEC CURVECVOLTAGELEVEL667


d CURVECRAMP

TIME62SEC


CURVECVOLTAGE

LEVEL782


CURVECRAMP

TIME72SEC


si CURVECVOLTAGELEVEL8100


CURVECRAMP

TIME82SEC


CURVECCURRENT

LIMIT350FLA


kV

SP8OverloadCurveConfigurationSetpointPage8SecurityLevel3

MENU

HitDOWNARROWseventimes

PAGE8OVERLOAD BASICRUN

CURVECONFIGURATION OVERLOADCURVE

ConfigurestheunitsstartandrunprotectionmodeTheunithasindependentstartandruncurveprotectionandthesettingscanbebasedontheOLClassorsetbythemotorslockedrotorcurrentandtime

SP81 BasicRunOverloadCurve

RunCurveLockedRotor

TimeSetthelockedrotor

timetotheOLClassdefault

choseninSetpointPage1orsetthetimeinsecondsThis

isthetimethelockedrotor

conditionexistsbeforeatripoccurs

RunLockedRotorCurrent

Thecurrentthemotordraws

withfullvoltageonthewindingsandnorotormovementasapercentofmotorFLARefertothenameplatedataorcontactthemotormanufacturer

CoastDownTimerIf

enabledthispreventsthemotorfromrestartingfortheprogrammedamountoftimeafterastopcommandisgiven

BASICSTARTOVERLOADCURVE

SP82BasicStartOverloadCurve

StartCurveLockedRotorTimeThelocked

rotortimecanbesettotheOLClassdefault

choseninSetpointPage1ortoaspecifictimeTheoverloadconditionmustexistforthe

programmedamountoftimebeforeatripoccurs

StartLockedRotorCurrentThecurrentthe

motordrawswithfullvoltageonthewindingsandnomotormovementasapercentofmotorFLARefertothemotornameplatedataorcontactthemotormanufacturer

AccelerationTimeLimitIfthemotordoesnot

enterrunmodereachatspeedwithinthepresettimetheunittripsonaccelerationtimelimit

AREAUNDERCURVE

PROTECTIONDISABLED

RangeENABLEDorDISABLED

50

RUNCURVELOCKE

IRUNLOCKEDROTOR

FROTORTIMEOILCIASSdCURRENT600FLA

Range130SECO1

CLASSCOASTDOWNTIMERTIMEDISABLED

Range160MINDISABLEDIncrementsof1

STARTCURVELOCKED IESTARTLOCKEDROTOR

ROTORTIMEOILCLASS CURRENT600FLA

Range130SECOILCLASSIncrementsof1

Incrementsof1

ACCELERATIONTIME

LIMIT30SEC

Range1300SECDISABLEDIncrementsof1

NUMBEROFSTARTPER

HOURDISABLED

Range16DISABLED

tIncrementsof1

4 TIMEBETWEENSTARTSTIME15MIN

Range160MINDISABLEDIncrementsof1

MAXIITSTART368FLAFLASEC

Range12500FLAlimeSec

23 7o



CURRENTOVER HI LEARNEDSTARTCURVE TIMEFORSAMPLING

CURVEDISABLED BIAS10 30SEC

OptionsDISABLEDLEARN Range540 Range1300SECorENABLED Incrementsof1 Incrementsof1

NumberofStartsperhourIfenabledthislimitsthemaximumnumberofstartspermittedperhourThissetpointallowsamaximumof6startsperhourContactmotormanufacturerTimeBetweenStartsIfenabledthecontroller

preventsanotherstartattemptuntiltheprogrammedtimehasexpired

ASP9RTDOptionConfigurationSetpointPage9SecurityLevel3

MENU

HitDOWNARROWeighttimes

PAGE9RTD FUSENEMATEMPFORCONFIGURATION RTDVALUESDISABLED

OptionsENABLEDOR

tDISABLED

OFRTDSUSEDFORSTATOR 4


RTDVOTING

DISABLED

OptionsENABLEDorDISABLED

STATORPHASEAlTYPE I43 RTD1DESCRIPTION

OFF STATORPHASEAl

Range Range

STATORPHASEA2TYPE41

RTD2DESCRIPTIONOFF STATORPHASEA2

Range

STATORPHASEB1TYPE I RTD3DESCRIPTION

OFF STATORPHASEB1

Range

STATORPHASEB2TYPE RTD4DESCRIPTION STATORPHASEB2ALARMI STATORPHASEB2TRIPOFF STATORPHASEB2 FB LEVELOFF FLEVELOFF

Range Range Range Range

STATORPHASEC1TYPE RTD5DESCRIPTIONOFF STATORPHASEC1

Range

STATORPHASEC2TYPE RTD6DESCRIPTION STATORPHASEC2ALARM STATORPHASEC2TRIPOFF 1STATORPHASEC2 FLEVELOFF If LEVELOFF

Range

tRange Range Range

E BEARINGTYPE IH END

7DESCRIPTION eIEND BEARINGALARM ENDBEARINGTRIP

Range

tRange Range Range

SHAFTBEARINGTYPEOFF

Range

RTD9TYPEOFF

Range

RTD10TYPEOFF

Range

RTD11TYPE

OFF

Range

Z

IH

Range

Range

Range

PleasenotethisissuppliedasanoptionContactfactoryformoreinformation

Optional

Ranges120OHMNICKELNI100OHMNICKEL I10OHMCOPPERCU100OHMPLATINUMPTOFF

OFFor0240C32464FExample C F

Incrementsof1

STATORA1STATORA2STATORB1STATOR82STATORC1STATORC2FRONTBEARINGBACKBEARINGBEARINGBOXAMBIENTNONE

RTD8DESCRIPTION

SHAFTBEARING

Range

RTD9DESCRIPTION

RTD9

Range

RTD10DESCRIPTION

RTD10

Range

FyRTD11DESCRIPTIONRTD11

Range

51

IH

IH

IFY

J

FSTATORPHASEAlALARM

1STATORPHASEAlTRIP

LEVELOFF LEVELOFF

Range Range

STATORPHASEA2ALARM

1 FDSTATORPHASEA2TRIPLEVELOFF LEVELOFF

Range Range

I4STAEOROP EASE B1

ALARMPHASEB1TRIP

Range Range

STATORPHASEC1 ALARMI1311 STATORPHASEClTRIPLEVELOFF LEVELOFF

Range Range

SHAFTBEARINGALARM IAD SHAFTBEARINGTRIPLEVELOFF LEVELOFF

Range Range

RTD9ALARM

LEVELOFF

Range

RTD10ALARM

LEVELOFF

Range

RTD11ALARM

LEVELOFF

Range

RTD9TRIP

LEVELOFF

Range

RTD10TRIP

LEVELOFF

Range

RTD11TRIP

LEVELOFF

Range

RTD12TYPE FRTD12DESCRIPTION I RTD12ALARM

I RTD12TRIPOFF RTD12 LEVELOFF LEVELOFF

Range Range Range Range

SP9RTDOptionConfigurationSetpointPage9SecurityLevel3ThecontrollerisavailablewithanoptionalRTDcardthatprovides12programmableRTDswhichareindividuallyprogrammablefortypeTheavailabletypesare100ohmplatinum100ohmnickel120ohmnickeland10ohmcopperEachRTDcanbeidentifiedwithadescriptionnameofupto15charactersincludingspacingAlsoeachindividualRTDhasitownalarmandtriplevel

SP91 UseNEMATempforRTDValueWhenthissetpointisenabledthecontrollerwillusetheNEMAdesigninsulationclasstolimitthemaximumallowedrangeofthealarmandtriplevelThemaximumallowedtemperaturerangeis240Cor464F

SP92 OfRTDSUsedforStatorUptosixRTDscanbeassignedtomonitorthestatorofthemotor

SP93RTDVotingWhenthisisenabledthecontrollerwillnotpostatripuntil2RTDshaveexceededthetriplevelThispreventsnuisanceRTDtripping

SP94Eachofthe12RTDsisconfiguredinthefollowingmannerThefirstcolumnistheRTDtypethesecondcolumnistheRTDdescriptionthethirdcolumnisthealarmlevelandthefourthcolumnisthetriplevelThefirstsixRTDshavebeenpreprogrammedwithadescriptionnamefortheSTATORwithtwoRTDsperphaseRTDs1 2havebeennamedSTATOR

PHASEAlandA2respectivelyRTDs34arenamedSTATORPHASEB1andB2RTDs56arenamedSTATORPHASEC1andC2Ifother

descriptionnamesarerequiredpresstherightarrowbuttonfromtheRTDTypescreentogotheRTDdescriptionscreenIfnoalarmortriplevelisrequiredthesesetpointscanbeturnedoff

52

23m

0

SP10SetPasswordSetpointPage10SecurityLevel3ThecontrollerhasthreelevelsofuserprogrammablesetpointscreensLevelonesetpointsdonotrequireapasswordbecausethedatacontainedinleveloneisbasicnameplatedataandstartercontrolLeveltwosetpointscreensrequireathreedigitpasswordtoconfiguretheprotectionschemesLevelthreesetpointscreensrequireafourdigitpasswordtoaccessthefullrangeofprotectionandstarterschemes

SP101SetLevel2PasswordThislevelusesa3digitpasswordThedefaultlevel2passwordis100

SP102SetLevel3PasswordLevelthreeusesa4

digitpasswordThedefaultlevel3passwordis1000

53

MENU

PAGE10SECURITY

SETPASSWORD

HitDOWNARROWninetimes

Range00009999

7IV

Range000999

SETLEVEL2

14PASSWORD100

SETLEVEL3

PASSWORD1000

SP11CommunicationsSetpointPage11SecurityLevel3SP111SetFrontBaudRateConfigurestheRS232

communicationsbaudrate

SP112SetModbusBaudRateConfiguresthemodbuscommunicationsbaudrate

SP113ModbusAddressNumberAssignsaModbusaddresstothecontrollerrelay

SP114SetAccessCodeAssignsanaccesscodetotheModbusaddressingTypicallynotused

SP115SetLinkBaudRateConfigurestheRS422communicationsbaudratebetweenthekeypadoperatorandtheCPUboardForapplicationswithremotekeypadonly

SP116RemoteStartStopAllowstheRS485ModbuscommunicationstostartandstopthemotorContactfactoryfordetails

54

MENU

PAGE11

COMMUNICATIONS

HitDOWNARROWtentimes

SETFRONTBAUD

RATE96KBSEC

Range244896192

t384KBSEC

SETMODBUSBAUDRATE96KBSEC

Range244896192

t384KBSEC

MODBUSADDRESSNUMBER247


SETACCESSCODECODE1


SETLINKBAUD

RATE384KBSEC

Range244896192

t384KBSEC

REMOTESTARTSTOP

DISABLED

OptionEnabledorDisabled

O

s

SP12SystemSetpointsSetpointPage12SecurityLevel3

MENU

HitDOWNARROWeleventimes

PAGE12SYSTEMSETPOINTS

DEFAULTDISPLAY4 3SCREEN

ALARMS RTDFAILUREALARM

THERMALREGISTER

SETUPINFORMATION

PRESSENTERTOCLR

THERMALREGISTER

t

155

METERINGDATA

IMETERINGDATA

PAGE1 41SCREEN 1

EnterMeteringPage14 EnterMeteringNumberfordisplay ScreenNumberfordisplay

ALARMDISABLED

EnabledorDisabled

THERMALREGISTER

ALARM90

RangeOff4095Incrementsof1

COLDSTALLTIME

OLCLASS

RangeOLCLASS440SEC

Incrementsof1

HOTSTALLTIME

12OLCLASS

Range12OLCLASS440SEC

Incrementsof1

STOPPEDCOOLDOWNTIME30MIN

Range10300MINIncrementsof1

RUNNINGCOOLDOWNTIME15MIN

Range10300MINIncrementsof1

I RELAYMEASUREDCOOL IRATESDISABLED

RangeENABLEDorDISABLED

THERMALREGISTER

MINIMUM15


MOTORSTATORMAX

ITEMPERATUREINSCLS

RangeInsulationClass10240C

Incrementsof1

IIIB INPUTTOTHERMAL IREGISTERENABLED

OptionsENABLEDor

tDISABLED

USECALCULATEDKORASSIGN7

Range150ON

MOTORDESIGNAMBIENTTEMPERATURE40C

Range1090CIncrementsof1

t

IMOTORDESIGNRUNTEMPERATURE80MAX

Range50100ofMotorStatorMaxTemp

Incrementsof1

THERMALALARM

DELAY10SEC


SP12SystemSetpointsSetpointPage12SecurityLevel3SP121DefaultDisplayScreenThissetpointgroup

allowstheusertochoosethedefaultscreenthe

controllerdisplayswhilethemotorisrunningSelectthemeteringpagenumber13thenselectthemeteringscreennumberTherangevariesdependingontheselectedpageTodisplayadefaultscreenprogramthefollowingtwosetpointsMeteringDataPage RangeisPage1 3

MeteringDataScreen IfPage1isselectedasthedefaultpagethenScreens110areavailableIfPage2Screens129areavailableIfPage3isselectedthenScreens16areavailableSeeMeteringMenuMP1forscreennumberassignment

SP122AlarmsConfigurestheRTDfailurealarmwhenRTDoptionisincludedandthethermalregisteralarm

RTDFailureAlarmIfenabledandanRTD

shortsoropenanalarmoccursOnlyifRTDoptionisinstalledThermalRegisterAlarmSetsalevelinthethermalregistertogenerateanalarmwhentheThermalRegisterCapacityUsedhasexceededthislevel

ThermalAlarmDelayTheamountoftimethattheThermalRegisterUsedmustexceedthesetpointbeforeanalarmconditionwilloccur

SP123ThermalRegisterSetupInformationThissetpointgroupwillconfigurethethermalregisterandindicatetothecontrollerwhichinputstousewhenthermalmodelingColdStallTimeEnterthetimefromthemotor

manufacturersspecificationsheetorusethetimedefinedbytheOLClassThissetpointisusedtodefinethethermalcapacityofthemotorHotStallTimeEntertheamountoftime

specifiedbythemotormanufacturerorusehalfofthetimedefinedbytheOLClassStoppedCoolDownTimeThetimethemotorrequirestocooldownafterithasstoppedUseonlythedataprovidedbythemotormanufacturerThissetpointisusedtoconfigurethecoolingrateofthethermalregisterRunningCoolDownTimeTheamountoftimethemotorrequiresforcoolingdownwhilerunningUseonlythedataprovidedbythemotormanufacturer

RelayMeasuredCoolRatesWhentheRTDoptionissuppliedthecontrollercanbeconfiguredtousethemeasuredcoolratesfromtheRTDsinsteadoftheprogrammedsettingsThissetpointshouldonlybeenabledwhentheRTDoptionispresent

56

23 72 V

ThermalRegisterMinimumSetsthevalueinthethermalregisterwhichrepresentsamotorrunningatthenameplatecurrentwithnooverheatingornegativesequencecurrentspresentMotorDesignAmbientTemperatureUsethedatafromthemotormanufacturers

specificationsWhenRTDoptionissuppliedthissetpointwillbethebasepointfortheRTDbiasingoftheThermalRegisterMotorDesignRunTemperatureUsethedatafromthemotormanufacturersspecificationsThissetpointdefinestheoperatingtemperatureriseofthemotoratfullloadampsor100loadMotorStatorMaxTemperatureThisrepresentsthemaximumtemperaturethestatorinsulationwillwithstandTheusermaychoosetousethetemperaturesettingoftheinsulationclassselecteditSetpointPage1orenteraspecificmaximunitemperatureThisvalueshouldnotexceedthestatorsinsulation

temperatureThismaximumtemperaturerepresents100thermalcapacityUBInputtoThermalRegisterWhenenableditallowsthecontrollertousethelinecurrent

imbalanceinformationtobiastheThermal

RegisterUserCalculatedKorAssignWhenthesetpointissettoONthecontrollerwillcalculatethekconstantfactorforbiasingthethermalregisterortheusermaychoosetoassignthekvalue

SP124PressEntertoCLRThermalRegisterAllowsthelevelthreepasswordusertoclearthethermalregisterforemergencyrestarts

SP13Calibration ServiceSetpointPage13SecurityLevelFactoryUseOnly

MENU

HitDOWNARROWtwelvetimes

PAGE13CALIBRATION

SERVICE 1SETDATEANDTIME

MODELFIRMWAREREV

PRESSENTERTO ACCESSFACTORYSETTINGS

SP13 Calibration ServiceSetpointPage13CertainscreensaredisplayedforuserinformationonlysuchasCurrentdateandtimeModelnumberand

FirmwarerevisionnumberSetpointchangesinthispagewillonlybeaccessibletofactorypersonnelSP131SetDateandTimeDisplaysthedateandtime

EnterDateDDMMYYYYAllowsthefactorypersonneltoprogramthedateforthecontrollerintheformatshown

EnterTimehhmmAllowsthefactorypersonneltoprogramthetimeforthecontroller

SP132Model Firmware Displaysthemodelnumberandfirmwarerevisioninthecontroller

SP133PressEntertoAccessFactorySettingsAvailabletoqualifiedpersonnel

23 721flf

ENTERDATEDDMMYYYYI ENTERTIMEhhmm4

11RangeD131M112 RangeH0023M059

Y19702069 Incrementsof1Incrementsof1

57

Chapter6 MeteringPagesTheunitoffersperformancemeteringwhichgivestheusertheabilitytoviewinformationaboutthemotorandthesoftstarter

61MeteringPageListThefollowingchartslisteachMeteringPageandthefunctionswithinthatpageTheapplicablesectionofthemanualisalsoreferenced

611MeteringMenu DataMeteringPage1

I

612MeteringMeteringPage2

PhaseABCandGroundFaultOption

Averagecurrentofthe ofimbalanceandthemotorsRPM

MotorloadasapercentageofmotorFLA

Linefrequencyandpresentphasesequence

PercentageofremainingThermalRegister

Thermalcapacityrequiredtostartthemotor

Averagetimerequiredtostart

Averagecurrentduringstart

Measuredlrequiredtostartthemotor

Amountoftimerequiredtostartthemotorduringthelastsuccessfulstart

613RTDOptionValuesMeteringPage3

PJFirid

PhaseABCcurrentsandPowerFactor

PhaseABCcurrentsandGroundFaultOption

DisplayskWandkVA

DisplayskVARandPowerFactor

DisplaysPeakONandkWDemand

DisplaysPeakONandkVADemand

DisplaysPeakONandkVARDemand

DisplaysPeakONandAmpsDemand

ClearsDemandvalues

DisplaysMegawatthoursused

PressentertoclearstatisticsonMWHvalues

HotteststatorRTD16

HottestnonstatorRTD712

TemperatureofstartphaseAlinCandF

MaximumtemperatureforRTD1

SameasScreens34forRTDs212

ClearthemaximumtemperatureregisterLevel3passwordrequired

Measuredrunningthermalstabilizationtimeofmotorinminutes

Measuredstoppedcoolingtimetoambientofmotorinminutes

58

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

11

1

2

3

4

526

27

28

29

23m J rn4

0

614StatusMeteringPage4

Currentstatus

Amountoftimeremainingbeforeanoverloadtripoccurs

Amountoftimeremainingfromathermalinhibitsignal

Coastdowntimeremaining

Amountoftimeremainingbeforeastartcommandcanbegiven

Excessivenumberofstartsperhour

615EventRecorderMeteringPage5

a5IDisplaystheeventwithdateandtimeUpto60events

aoDisplaysPhaseABCcurrentvaluesGroundFaultOptionattimeoftrip

DisplaysVabVbcVcaandPowerFactorattimeoftrip

acaa0

616LastTrip

con

aIca

canJ

MeteringPage6

617StatisticsMeteringPage7VONIj r

Causeoflasttrip

Measuredphasecurrent

Measuredvoltageandpowerfactor

ImbalancepercentagethefrequencyandthekW

HotteststatorRTDtemperature

HottestnonstatorRTDtemperature

59

Accumulatedtotalrunninghours

Clearthetotalrunninghourcount

Totalnumberoftrips

Numberofstartandrunoverloadtripssincethelaststatisticaldataclearing

Numberoffrequencytripsandimbalancetrips

Overcurrenttrips

StatorandnonstatorRTDtrips

Groundfaulthisetandlosettrips

Accelerationtimetrips

Startundercurvetrips

cn Startovercurvetrips

asm IstartcurvetripsCL

Learnedstartcurvetrips

Failshunttriptrips

Phaselosstriptrips

Tachacceltriptrips

UndervoltageandOvervoltagetrips

PowerFactortrips

Phasereversaltrips

ExpInp1

ExpInp2

ExpInp3

ExpInp4

Pressentertoclearstatistics

1

2

3

4

5

6

1

1A

1B

1

2

3

4

5

6

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

23 72V

62MeteringMenuPushMENUkeytotogglethescreensbetweenSetpointMenuandMeteringMenuandfollowthearrowkeystogettodifferentscreens

MENU

v YMETERINGPAGE1CURRENTMETEREDDATA

METERINGPAGE2

VOLTAGEPOWERDATA

METERINGPAGE3

RTDVALUES

METERINGPAGE4

STATUS

METERINGPAGE5

EVENTRECORDER

METERINGPAGE6

LASTTRIP

METERINGPAGE7

STATISTICS

I

I

t

I

60

23

0 MP1MeteringDataMeteringPage1Displaysthebasiccurrentmeteringdata MENUScreen1PhaseABCandgroundfaultoption

current

Screen2DisplaystheaveragecurrentpercentofimbalanceandthemotorsRPMavailablewithtachometerinput

PhaseOrder

Screen5DisplaysthepercentoftheremainingthermalregisterInorderforthemotortosuccessfullystartthepercentagemustbegreaterthanthethermalcapacityrequiredforasuccessfulstart

Screen6Displaysthethermalcapacityrequiredtosuccessfullystartthemotor

Screen7Displaystheaveragetimerequiredtostart

Screen8Displaystheaveragecurrentduringstart

Screen9DisplaysthemeasuredIrequiredtostartthemotor

Screen10Displaystheamountoftimerequiredtostartthemotorduringthelastsuccessfulstart

61

METERINGPAGE1

CURRENTMETEREDDATA

IA

IC

IB

GF

IAVG

IB RPMScreen3Displaysthemotorloadinpercentofmotor

FLA

Screen4DisplaysthelinefrequencyandthepresentMOTORLOAD OFFLA

FLA

LINEFREQUENCY

PHASEORDER

THERMALREGISTER

REMAINING

THERMALCAPACITY

TOSTART

AVERAGESTARTTIME

TIME SECS

AVGSTARTCURENT

AMPS

IITTOSTART

IITq

LASTSTART

TIME SEC

23 72kV

Screen1

Screen2

Screen3

Screen4

Screen5

Screen6

Screen7

Screen8

Screen9

Screen10

MP2 MeteringMeteringPage2

Displaysthestatisticalvoltagemeteringinformation

Screen1DisplaysPhaseABCandPowerFactorNotePFNAMotorstopped

PFLG LaggingPFLD Leading

Screen2DisplaysPhaseABCandGroundFaultCurrent

Screen3DisplayskWandkVA

Screen4DisplayskVARandPowerFactor

Screen5DisplaysPeakOnandkWdemand

Screen6DisplaysPeakOnandkVAdemand

Screen7DisplaysPeakOnandkVARdemandNotePFNAMotorstopped

PFLG LaggingPFLD Leading

Screen8DisplaysPeakOnandAmpsdemand

Screen9ClearsDemandValues

Screen10DisplaystheMegawatthoursused

Screen11PressEntertoclearstatisticsonMWH

values

62

MENU

METERINGPAGE2

VOLTAGEPOWERDATAH

Screen1

Vab Vbc

Vca PF

Screen2

IAIB

IC GIF

Screen3

kW

kVA

Screen4

kVAR

PF

Screen5

PEAKON

kW

Screen6

PEAKONI

kVA

Screen7

PEAKONI

kVAR

Screen8

PEAKON

AMPS

Screen9

PRESSENTERTOCLEAR

DEMANDVALUES

Screen10

MWHUSED

Screen11

23 72kV

PRESSENTERTOCLEARMWHVALUES

1 0

0

r

MP3RTDValuesMeteringPage3DisplaystheRTDinformationwhenRTDoptionissupplied

METERINGPAGE3

RTDVALUES

Screen1DisplaysthehotteststatorRTD1 6

dependinguponnumberofRTDsusedforstator

Screen2DisplaysthehottestnonstatorRTD712if16isusedforstator

Screen3DisplaysthetemperatureofstatorphaseAlinCandF

Screen4DisplaysthemaximumtemperatureforRTD1sincethelastcommandtoclearthe

thermalregister

Screen526SameasScreens34forRTDs2

12

Screen27Allowstheusertoclearthemaximum

temperatureregisteruponenteringthesetpointlevel3password

Screen28Displaysthemeasuredruncooltimeinminutes

Screen29Displaysthemeasuredstoppedcooltimeinminutes

63

H HOTTESTSTATOR

RTD C

Screen2 Y

HOTTESTNONSTATORRTD C

Screen3

STATORPHASEAl

RTD1 C F

Screen5

STATORPHASEA2

RTD2F

Screen7

STATORPHASEB1

RID3

FScreen9

STATORPHASEB2

RTD4 C F

Screen11 Y

STATORPHASEC1

RTD5 C F

Screen13

STATORPHASEC2RTD6

FScreen15

ENDBEARING

RTD7 C F

Screen17

SHAFTBEARING

RTD8

FScreen19

RTD9

RTD9

Screen21

RTD10RTD10 C F

Screen23

RTD11

RTD11 C F

Screen25

RTD12

RTD12 C F

Screen27 Y

PRESSENTERTO

CLEARMAXTEMPREGS

Screen2RMEASUREDRUNCOOLTIME MIN

SSteen29

MEASUREDSTOPPED

COOLTIME MIN

2372V

Screen4

F MAXTEMPSINCE

CLEARRTD1 C

Screen6

H MAXTEMPSINCE

CLEARRTD2 C

Screen8

4MAXTEMPSINCE

CLEARRTD3 C

Screen10

FMAXTEMPSINCECLEARRTD4 C

H

Screen12

MAXTEMPSINCE

CLEARRTD5 C

Screen14

MAXTEMPSINCE

CLEARRTD6 C

Screen16

MAXTEMPSINCE

CLEARRTD7 C

Screen18

HMAX TEMPSINCE

CLEARRTD8 C

Screen20

MAXTEMPSINCE

CLEARRTD9 C

Screen22

HMAX TEMPSINCE

CLEARRTD10 C

Screen24

HMAX TEMPSINCE

CLEARRTD11 C

Screen26

IMAXTEMPSINCECLEARRTD12 C

MP4 StatusMeteringPage4

Displaysthepresentstatusofthesoftstart

Screen1Displaysthepresentstateoftheunitasfollows

Screen2

Screen3

Screen1Note

CURRENTSTATUSScreensinclude

1IMOTORSTOPPED

READYTOSTART

2IMOTOR STARTING

MULTOFFLA

3IMOTORRUNNINGT XFLA

4LASTTRIPCAUSE

NONEortripcause

5PROGRAMMING

SETPOINTS

6MOTORSTATUS

UNKNOWNSTATE displaysrelaystateuponerror

Displaystheamountoftimeremainingbeforeanoverloadtripwilloccur

DisplaystheamountoftimeremainingfromathermalinhibitTheinhibittimecomes

fromtheamountofthermalregisterremainingversustheamountofthermalcapacityrequiredtostart

Screen4DisplaysthecoastdowntimeremainingBackspintimeThetimeremainingdependsupontheusersettinginSetpointPage8CoastDownTime

Screen5Displaystheamountoftimeremainingbeforeastartcommandcanbegiven

Screen6Ifthenumberofstartsperhourhasexceededthesetting

64

MENU

METERINGPAGE4

STATUS

23721

Screen1Seenoteatleft

FI CURRENTSTATUS

Screen2

OLTRIPLEFTTOTRIP SEC

Screen3 Y

THERMINHTIMELEFT

MIN

Screen4

COASTDOWNTIMER

TIMELEFT MIN

Screen5

TIMEBETWEENSTARTS

TIME MIN

Screen6

STARTSPERHOURTIME

MP5 EventRecorder60EventsMeteringPage5

to

MENU

METERINGPAGE5

EventRecorder60event 1st

Event

2nd

Event

59th

Event

60th

Event

Screen1

causeofevent

I

causeofevent

II

causeofevent

causeofevent

A

V

Screenla

IA

IC

IA

IC

IB

GF

IB

GF

A

V

IB

GF

IB

GF

Alleventswillbeviewedfromoldesteventinbuffertomostrecentevent

Theeventsarelistedfromoldesttomostrecent

Screen1DisplaystheeventieImbalanceTripwiththedateandtimeitoccurred

ScreenlaDisplaysthecurrentatPhaseABCandthegroundfaultatthetimeofthetrip

ScreenlbDisplaystheVabVbcVcaandpowerfactoratthetimeoftrip

65

Screen1b

HVabVca

H

H

Vab

Vca

Vab

Vca

Vab

Vca

23m72kV

Vbc

PF

Vbc

PF

Vbc

PF

Vbc

PF

MP6 LastTripMeteringPage6

Displaystheinformationregardingthelasttrip

Screen1Displaysthecauseofthelasttrip

Screen2Displaysthemeasuredphasecurrentatthetimeofthetrip

Screen3DisplaystheVabVbcVcaandpowerfactoratthetimeoftrip

Screen4DisplaystheimbalancepercentagethefrequencyandthekWatthetimeofthetrip

Screen5DisplaysthehotteststatorRTDtemperaturewhenRTDoptionpresentattimeofthetrip

Screen6DisplaysthehottestnonstatorRTDtemperaturewhenRTDoptionpresentatthetimeofthetrip

66

MENU

METERINGPAGE6

LASTTRIP

Screen1

causeoftripvalueattimeoftrip

Screen2

la

lc

Screen4

IB Hz

KW

Screen5

HOTTESTSTATORRTD

Screen6

23720

lb

GF

Screen3

Vab Vca

Vca PF

t

HOTTESTNONSTATOR

IRTD

tis

s

MENU

METERINGPAGE7

STATISTICS

MP7 StatisticsMeteringPage7

DisplaysthestatisticaltripinformationScreen1DisplaysthetotalofmegawatthoursScreen2Displaystheaccumulatedtotalrunning

hours

Screen3ClearsthetotalrunninghourcountScreen4Displaysthetotalnumberoftripssincethe

lastclearingthestatisticaldataandthetotalnumberofshortcircuittrips

Screen5Displaysthenumbersofstartoverloadandrunoverloadtripssincethelastclearingofthestatisticaldata

Screen6DisplaysthenumberoffrequencytripsandImbalancetrips

Screen7DisplaysthenumberofovercurrenttripsScreen8DisplaysthenumberofStatorandnonStator

RTDTripsScreen9DisplaysthenumberofGroundFaultHiand

LoSettripsScreen10Displaysthenumberofaccelerationtime

tripsScreen11Displaysthenumberofstartundercurve

tripsScreen12Displaysthenumberstartovercurvetrips

Screen13Displaysthenumberof1startcurvetripsScreen14Displaysthenumberoflearnedstartcurve

tripsScreen15DisplaysthenumberoffailshunttripsScreen16DisplaysthenumberofphaselosstripsScreen17Displaysthenumberoftachometer

accelerationtripsScreen18Displaysthenumberofundervoltageand

Screen1

MWHTOTAL

67

Screen2 Screen3

RUNNINGHOURSTOTALE PRESSENTERTO

TIME HOURS CLEARRUNHOURS

Screen4

TOTALTRIPS

SCTRIPS

Screen5

STARTOLTRIPS

RUNOLTRIPS

Screen6

FREQUENCYTRIPS

IBTRIPS

Screen7

OVERCURRENT

TRIPS

Screen8

STATORTRIPS

NONSTATORTRIPS

Screen9

GFHISETTRIPS

GFLOSETTRIPS

Screen10

ACCELERATIONTIME

TRIPS

Screen11

STARTUNDERCURVE

TRIPS

Screen12

STARTOVERCURVE

TRIPS

Screen13

overvoltagetrips I1TSTARTCURVE

Screen19DisplaysthenumberofpowerfactortripsTRIPS

Screen20Displaysthenumberofphasereversaltrips Screen14 tScreen21Displaysthenumberofexternalinput1 LEARNEDSTARTCURVE

ItripsTRIPS

Screen22Displaysthenumberofexternalinput2 Screen15 ttrips FAILSHUNTTRIP

Screen23Displaysthenumberofexternalinput3 TRIPS

tripsScreen24Displaysthenumberofexternalinput4

Screen16

PHASELOSSTRIP

trips TRIPS

Screen25RequiresaSecurityLevel2passwordtoclearthestatistics Screen17

ITACH ACCELTRIP

TRIPS

t

Screen18

UNTRIPS

ONTRIPS

Screen19

POWERFACTOR

TRIPS

Screen20

PHASEREVERSAL

TRIPS

Screen21

EXPINP1

Screen22

EXPINP2

Screen23

EXPINP3

Screen24

2372kV

EXPINP4

Screen25

PRESSENTERTOCLEARSTATISTICS

rUDD1TEInILFTTI111ITlim

Chapter7 MaintenanceandTroubleshootingThesoftstarterisdesignedtobeamaintenancefreeproductHoweveraswithallelectronicequipmenttheunitshouldbecheckedperiodicallyfordirtmoistureorindustrialcontaminantsThesecancausehighvoltagearcovercarbontrackingorpreventpropercoolingoftheSCRheatsinksAllboltsshouldbecheckedannuallyforpropertightnessusinganaccuratetorquewrenchAccordingtothemanufacturersmanualcheckthecontactorforairgapspacingofthevacuumbottles

NoteIftheunitisinstalledinacontaminatedenvironmentandforcedaircoolingisuedblowerfiltersmustbecheckedandcleanedregularlytoinsureproperairflowandcoolingoftheenclosure

71FailureAnalysisWhenafaultoccurstheLCDwilldisplaythefaulterrorandthelistedLEDandAU RelaywillbelitPleaseclearallfaultsbeforeattemptingtorestarttheunitNoteIftheproblempersistsafterthereqairedprogrammingchangeshavebeenmadeandallcorrectiveactionshavebeentakenpleasecontactthefactoryforassistance

Oneofthemain

fusesblowsor

circuitbreaker

openswhenthepowerisappliedorisconnectis

open

TCBFAULTTRIP Trip AUX1

ShortCircuitTrip SHORTTRIP Trip AUX1

SINGLEPHASETRIP

SinglePhaseTrip CheckLCDdisplayfor Trip AUX1

possiblefaultindicators

Thermostattrips EXTERNALTRIPON

duringrun THERMOSTAT Trip AUX1

68

ShortcircuitbetweentheLocateand removeshortinputs

FaultySCRs

Shortcircuitorgroundfaulinmotorcabling

PhaseLoss

Branchcircuitprotectionnotcorrectlysized

Faultymaincircuitboard

FaultySCRs

2372kV

FemovepowerandtestSCRsRefertoSection711fortheSCRtestingprocedure

Locateandremoveshortorground

Repaircauseofphaseloss

Verifycorrectsizingofbranchcircuitprotection

RemovepowerandreplacemaincircuitbDard

RemovepowerandtestSCRsRefertoSection711fortheSCRtesting

ocedureSinglephaseincoming

powerCorrectproblemwithincomingpower

FaultySCRs

FansnotfunctioningIfsupplied

Heatsinkcoatedwithdirt

Overcurrentonunit

Environmenttemperatureover122Fambient

temperatureforchassis

unitsorover104Fambienttemperaturefor

enclosedversion

RemovepowerandtestSCRsRefertoSection711fortheSCRtestingprocedure

IffanshavepowerremovepowerandreplacefansIffansdonothavepowerfindcauseofpowerlossandrepair

Removepowerandcleanheatsinkwithhighpressureair80100psimaxcleananddryair

Verifythatrunningcurrentdoesnotexceedunitrating

Placeunitinenvironmenttemperature

Tessthan122Fforpanelversionorlesstan104Fforenclosedversion

Bypassfailedtoclose Checkbypasscontactorandwiring

0

0

PhaseLoss

Overload

Stallprevention ACCELTIMETRIP Trip AUX1

Trip

LineFrequencyTrip

Controlcircuit

fusesblowafter

controlpoweris

applied

PHASELOSS

OVERLOADTRIP Trip AUX1

UnderVoltage UNDERVOLTAGETRIP

OVERORUNDER

FREQUENCYTRIP

None

Trip AUX1

Trip AUX1

UnderCurrent

TripUNDERCURRENTTRIP Trip AUX1

SelftestFailure SELFTESTFAILURE Trip AUX1

Trip AUX1

AnyGroundFaultGROUNDFAULT

TripSETop LHSET Trip AUX1

4

MotorstoppedCheckforfaultindication Trip AUX1

duringrun

69

Lossof1ormorephases

ofpowerfromutilityorgeneratedpower

Checkpowersource

Blownpowerfuses Checkforshortcircuits

ImproperprogrammingCheckmotornameplateversusprogrammedparameters

PossibleloaddamageorCheck motorcurrentsjammedload

ImpropersettingformotorVerifycurrentlimitsettingloadcondition

23 72kV

Damagedload Checkforloadfailure

Improperprogramming Checksetpointsettings

WrongpositionofCheckdisconnectoropenbreakerdisconnectedbreaker

MaincontactorfailedtoCheckinternalconnections

close

Transformertoosmall Reducecurrentlimitsettingsaturationorsaggingpowersupplytransformer

Improperprogramming Checksetpointsettings

Unloadedmotor Checkload

FailedCPUorMainFiringContactfactoryBoard

Vibration CheckinternalwiringconnectionsTroubleshootandrepairgenerator

ContactutilitiescompanyGeneratorPowerProblem

Mainboardfailureorgridchange

ThreephasepowerremovedfromMainBoard

ImproperprogrammingCheckprogramsetpoints

AnywiregoingtogroundCheckwith meggarorHipotmotorleadsIestatorgroundmotorandmotor

groundsoftstartground

Highvibrationorlooseconnections

Checkinternalconnections

WarningThisisaseriousfaultconditionEnsurethatthefault

conditionisclearedontheloadbeforeattemptingtorestartthemotor

Loadshortedgroundedfaulted Removepowerandrepair

FaultymaincircuitboardReplacethemaincircuitboard

Shortincontrolcircuit Removepowerlocateandremovethisshort

None None

Wrongcontrolvoltage Applythecorrectvoltagetothecontrolcircuit

Motorwillnotstart

GateDrive

Board

KG GK

WHITEWIRES

KCATHODEGGATE

Anyfaultindicationmessage

Motorvibrates

Motorgrowls

whilestartingorextremely IMBALANCEALARM

unbalancedmotor

currentsrunmode

IMBALANCETRIP

Trip AUX1

Trip AUX1

Alarm AUX2

711SCRTestingProcedurePerformtheSCRHeatSinkOhmtestoneachStackAssembly

FromPositionAto

PositionB

c FromPositionBto

PositionC

GatetoCathodefor

eachSCR

NoteAllow15minutesaftershutdownforDVDTnetworktodischargeDCvoltage

70

NocontrolvoltageappliedApplycontrolvoltagetoTB1pins1and6tocontrolboard onthepowerboard

ControlpowertransformerRemovepowerandreplacethepowerfailureorCPTfusefailuretransformerortheCPTfuse

Startcircuitwired

incorrectly

Nostartcommand

No3phaselinevoltage

ShortedSCRinstarter

Faultycontrollogic

Failureofmaincircuit

board

Faultymotor

FaultySCRs

FaultygatecathodeonSCRs


Faultymotorwiring


8to100Ohms

Lessthan10orgreaterthan100Ohms

23 72kV

Removepowerandcorrectthestart

circuitwiring

ApplythestartcommandApply3phaselinevoltagetotheunit

FtemovepowerandtestSCRsRefertoSection711fortheSCRtestingprocedure

Ftemovepowerandrepairthecontrollogic

Replacethemaincircuitboard

Checkthemotorandthemotor

connections

FtemovepowerandperformtheSCRcevicechecks

FtemovepowerandtestSCRsRefertoSection711fortheSCRtestingprocedure


Troubleshootandrepairreplacewiring


Greaterthan10KOhm IPassLessthan10KOhm FailGreaterthan10KOhm IPassLessthan10KOhm IFail

PassTypical8to20Ohms

Fail

0 72TypicalBlockDiagram

CPU

DigitalController

ControlBoard

CustomerConnections

Main

FiringBoard

FiberOptics III 1

4

III II

RingTransformer

FiberOptics

71

VoltageTransformer

1flOCTIyC1f

ECO I LC

A B

1I

L1 L2 L3

I I

SCRAssembly

L4CT

C

T1 T2 T3

72kV

73 OverloadCurveDefinition

110

1000

100

10

10 1 2 3 4

Mfla

5

72

6 7

11

8 9

OverloadClass30

OverloadClass25

OverloadClass20

OverloadClass15

OverloadClass10

OverloadClass5

23b72kV

4 74 TCBDiagram

0

OI

O

O

HEATSINK

SW1

O 9 DUALADJ

1oJIJ DCn IDECELZ it

GRDNTZT1 12

t12VO F13Zrn

14

OZ 15

16 764

TIIiN1IIIHIIo

LeTB7 PFC AUX iiliuui19

6

z

3

TB84

6REDEDt 7

b aFAULT

10

O

1

2

3

4

5

6

22

03

24

ITB9

TB6 GRN

12V

12

13

MVC3 TCB 1U

GRN

JSTART

360426

s

WFUSEGRIM

PFC

START

TB1

TIMEDDUT

TB3

TB4

12

11

10

9

e

7

6

5

4

3

2

11

10

9

6

7

6

5

4

3

2

1

fi

10

O12 1C

71

IC

SID

1c10LL

OGNnRS

TB50485O O

73

AuxStart

Output

120VAC

Neutral

OptionalInterlocks

120VACSource

FACTORYWIRED

DONOTUSE

i

EmergencyBypassAUXContacts

i

EmergencyBypassFullVoltageStart

Fuses

FACTORYWIRED

DONOTUSE

CustomerProvided

MomentaryorMaintainedStartStopSwitching

Momentary

STOP

START

F1ControlFusesforTBI19PartACG1A250VACorequivalent

F2ContactorandrelayoutputfusesPartACG4A250VACorequivalent

F3TB2Pin6

PartACG4A250VACorequivalent1c

10OXU

ICO

23T

Maintained

75TypicalWiringDiagram

CPINERoew

0o00o040s0

rl

MAIN

BOARD

ZEROSEQUENCE

CT 05A

CTSecondaryTwistedPairs

GROUNDFAULT

BOARD

OPTIONAL

ElEl

MVC3GFCT

LlLJ

COMMBOARD

DSS1000COMM

NoteThlsIs

TheRearVie

OfThisBoard

MVC3MB

RS485Customer

0Connect

TRANSFORMER

Part4100044

WOtInput

1HTTM

Fr IJ

DSS1000CPU

CPU Alff

BOARD

2

RTDBOARD

OPTIONAL

m Oaoo00000000000000000

3PhaseMedium MediumVoltageVoltageSupply CPT i

OPTIONALt

11

I

J

I

74

Imoemon

IMVC3TCB

o

I

Note1SeeManufacturersMnwnlForConnectionBeWls

FlberOpticHarness

Customerustomer3PhaseMediumVoltageProritletlSupplyAfterCircuit

BreakerInllneContactor

NOTEMustChangeStateDuringStartLStop

PHASEA

PHASEB

PHASEC

T

Located

InMedium

VoltageSection

MOMENTARYOR

MAINTAINED

STARTSTOP

SWITCHING

MOMENTARY

CustomerProvided

MAINTAINEDSTARTSTOP

k11

11

11

CTSecondoryTWlstedPak

CTSecondarysB5A

WeI

4

Ten IIINVC3OprielTEMPCT

olitro

VC3G0

Mb II0EMPCT

111rVC3G0

NOTETypical2300VoltAssemblyShoWn

ForHigherVoltagesIncreaseAmountOfSCRsGateDriveNOVOVOTBoardAndRingTransformers

taringIsSimilar

3Phase

120VAC

111

IMVC3I

IV

0VDTI1MVC3NOVII 11

MEDIUMVOLTAGESUBPANEL

1

RingTransformer

NVC31

1D I

V lv

i II

75

II

uBYPASS

CONTACTOR

RingTransformer

yMaybemountedelsewhere

MVC3M0

i

DVDTBoard

IMVE3

IIi

jigT 1nvari IMVC3MO

MOVBoard

1 1

23m72kV

TertpCTBoard

GateDriveBoard

76 SpareParisList

Description

Current

Transformer

Heatsink

AssemblywithBoards

1Phase

SCRsClampedinHeatSink

Alone

GateDrive

Transfomer

VoltageTransfomers

ControlPower

Transfomers

TemperatureCurrentBoard

PartNumber

CallFactory

MVC3STK23200

MVC3STK23400

MVC3STK23600

MVC3STK41200

MVC3STK41400

MVC3STK41600

MVC3STK72200

MVC3STK72400

MVC3STK72600

250200650023

250400650023

250600350023

250200650041

250400650041

250600350041

250200650072

250400650072

250600350072

100090

100090

100090

100090

100090

100090

ContactFactory

ContactFactory

MVC3TempCTPS

Specifymodelnumber

2300V200A

2300V400A

2300V600A

33004160V200A

33004160V400A

33004160V600A

60007200V200A

60007200V400A

60007200V600A

2300V200A

2300V400A

2300V600A

33004160V200A

33004160V400A

33004160V600A

60007200V200A

60007200V400A

60007200V600A

2300V200A400A

2300V600A

33004160V200A400A

33004160V600A

60007200V200A400A

60007200V600A

ContactFactory

ContactFactory

Allmodels

76

UnitVoltage QuantityandAmpRating ReqUnit

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

6

6

12

9

12

Contact

Factory

Contact

Factory

3

23 72kV

0

0

Descriptionx PartNumber

1 MVC3GD

MVC3GD

GateDrive I MVC3GD

Boards MVC3GD

MVC3GD

MVC3GD

MVC2MOV

MVC2MOV

MOVBoardMVC2MOV

MVC2MOV

MVC2MOV

MVC2MOV

MVC2DvDt

MVC2DvDt

DvDtBoardMVC2DvDt

MVC2DvDt

MVC2DvDt

MVC2DvDt

MainFiringMVC3MBMTR Allmodels 1

Board

DigitalController MVC3CPUMTR Atmodels 1

ControlBoard MVC3TCB Allmodels 1

MediumVoltageContactFactory Specifymodelnumber

ContactFuses Factory

CommunicationsDSS1000COM Allmodels 1

Board

RTDBoard DSS1000RTD Option 1

GroundFaultBoard MVC3GFCT Option 1

GroundFaultCT 110029B Option 1

PCBMountingOrder

DVDT

Board

UnitVoltage QuantityandAmpRating ReqUnit

2300V200A400A 3

2300V600A 6

33004160V200A 400A 6

33004160V600A 12

60007200V200A 400A 15

60007200V600A 18

2300V200A400A 3

2300V600A 6

33004160V200A400A 6

33004160V600A 12

60007200V200A400A 15

60007200V600A 18

2300V200A400A 3

2300V600A 6

33004160V200A400A 6

33004160V600A 12

60007200V200A 400A 15

60007200V600A 18

77

MOV

Board

GateDrive

Board

WHITEWIRESKG GK

KG GK

WHITEWIRES

KCATHODEGGATE

TempCTBoard

23 72k1

77 InstructionsforStackReplacementForReferenceOnly

PCBMountingOrder

78

DVDT

Board

MOV

Board

2372kV

TEMP CTBoard

GateDriveBoard

MOVBoard

GateDrive

Board

WHITEWIRES

KG GK

KGGKWHITEWIRES

KCATHODEGGATE

TempCTBoard

77 InstructionsforStackReplacement

DANGERHAZARDOUSVOLTAGE



orseriousinjury

NoteAllpowersourcesmustberemovedandawaitingperiodofatleast15minutesmustbeobservedbeforeinitiatinganyrepairstotheunitsbecauseDCvoltagemaystillbepresentimmediatelyafterturningoffpowertotheunit

NoteItisgoodpracticetodisassembleandreassembleonestackatatimesoyoucanhaveanassembledandwiredstackintheunitasareference

NoteItisrecommendedthattheorderincludetheSCRwiththeheatsink

assemblyataminimumOnlyanexperiencedtechnicianshouldattempttoreplacetheSCRs

Tools

Phillipsscrewdriver3812pointsocketset2916wrenches

12wrench

ACDCMultimeter

Manualrefertodrawingsinthissection

Procedure

1VerifythatnoDCorACvoltageispresentonanyofthepowercomponents

2DisconnectallfourwiresconnectedtoTB1positions13onthetemperatureCTboard

3Disconnectthe4redtransformerwiresoneachofthegatedriveboardsThesewouldbeTB1positions3and5foreachgatedriveboardTypicallythe2300Vunitwillhaveonly4wiresperphasetodisconnecta4160Vunitwillhave8wiresperphaseanda60007200Vunitwillhave12wiresperphaseNotethe7200V600ampunitwillalsohave24wires

4Usethe916wrenchandcarefullyunboltallofthelineandloadpowerconnectionsattachedtotheheatsinksNoteIftheunitisa6000

7200Vremovethepowerstrapconnectingonesideofthestacktothestackdirectlybelowit

5BeforeremovingthefiberopticwiringmakeanoteofthelabelonthefibercabletoensuretheyareplacedexactlyinthesamesockettheywereremovedfromNowremoveallfiberopticconnectorsonthestackGentlypushontheconnectortabandpullwithagentlelefttorightmotionontheconnectorinthedirectionawayfromthefiberopticdeviceTwoconnectorswillbefoundpergatedriveboardandoneduplexconnectorwillbefoundonthesmallTempCTboardontopCautionDonottouchthetipoftheconnectorsorcontaminatetheconnectionsocketswithanydustorforeignmaterial

6RemovethewiresfromtheTempCTboardterminalblock3screws7Usea916socketwitha6extensiontoremovethelowerboltthat

routesthroughthefrontfaceoftheheatsinkandintotheisolationstandoffmountedtothewhitepanelThencarefullyholdtheheatsinkinplacewithonehandandremovethetopboltfromtheheatsink

8Ensurethefiberopticconnectorsandallwiresarepositionedoutofthewayandthentheheatsinkcanbegentlyremovedfromtheunit

79

23d72kV

SCRReplacement1 Removewhitejumperwiresonthegatedriveboardandmakeanoteof

theirplacement2 Removeboth716boltsandsingle1032screwatthetopofgate

driveboardandliftofftheboard

3ToremovetheMOVboardremovetheSCRgatecathodeleadsthinredandwhitewiresandthewhitejumperwiresattachedtothemMakeanoteastohowtheywereconnectedUnboltthe fasteners

aswell

4 Atthispointallboardsshouldnowberemovedfromthealuminumheatsinkassembly

5 MakeanoteordrawingofhoweachoftheSCRsareorientedwithintheheatsinkIffactorysuppliedreplacementSCRsandheatsinksareusedthefollowingstepsarenotrequired

6 Loosenandcarefullyremovethe12feedthroughboltandtwoblackspringsthatholdtheassemblytogetherandturnitonitsside

7 Removethetwo2SCRSinthetoplayermakingcertaintonotethattheSCRsarenotfacingthesamedirection

8 Removethetwo2SCRsinthebottomlayeralsomakingcertaintonotethattheSCRsarenotfacingthesamedirection

9 CleantheheatsinksurfaceareathoroughlyandreapplysomethermalheatsinkgreasesparinglytotheSCRsmatingsurfaces

10PleasenotethatreplacementSCRsareinmatchedsetsoffourandassuchpleasetrytokeepthematchedsetswithinthesamephase

11NowtakeanytwoSCRsfromasetandplacethemontheheatsinkinthesamedirectionastheoldSCRswereensuringthatthedimpleinthecenteroftheSCRisproperlyplacedontothecenterpinoftheheatsinkassemblyPlacethenextlevelofheatsinkbaronthemountedSCRsNoteThereisadifferenceintheheatsinkbarsThecenterbarhas

moreholesdrilledinitformountingthecircuitboardsonit12Nowreplacetheothertwo2SCRsbyrepeatingsteps10and1113NextcarefullysandwichtheSCRsandturnthestackoversotheheat

sinkbarsareverticalandrunthecenterboltthroughthespringsandhandtightenthenutonthecenterboltassembly

14Thenmakeapproximately3and12fullrevolutionsonthenuttocreatetheappropriateamountofcompressionforceYoucantellifthereisenoughcompressionforceappliedtotheheatsinkbythefactthattheforceneededtoturnthenutwillsuddenlyincrease

15Finallyreinstallallboardsinthesamemarinerinwhichtheywereremoved

16RefertodrawingPCBmountingorderdrawingsfordisassemblingandreassemblingthestackassembly

Reinstallation

1HoldtherebuiltornewstackassemblyintheverticalpositionwiththeTempCTboardontoponlythetopstackassemblywillhavethisboardinamultistackphaseandplacethestackonthepositioningstudsthatprotrudefromtheisolationstandoffs

2WhilepressingonthestacktoholditonthepositioningstudsplacethefeedthroughboltthroughtheheatsinkandfingertightenthetopboltThenrepeattheprocesswiththebottomfeedthroughbolttoensurethestackisheldagainsttheisolationstandoffs

3AfterverifyingnowiresorfibershavebeenpinchedbetweenthestackassemblyandisolationstandoffstightenthetopboltcompletelythenrepeattheprocessforthebottomboltNowthestackassemblyshouldbeheldfirmlyinplace

4Usingthe916wrenchreinstallthelineandloadpowercablesandtighten

80

23 72kV

s 5IfneededrefertotheappropriatedrawingtoreconnectredtransformerwiresoneachgatedriveboardAsanexampleforthe4160VstackreattachTB41toX3TB43toX4TB13toX2andTB11toX1VerifyallX wiresarereconnectedtotheiroriginalpositiononthegatedriveboardsOtherwisetheSCRswillmisfire

6ReconnectthermostatwiresonTB1positions2and3oftheTempCTboard

7ReconnectthemainCTblackwiretoTB11Thenfeedthewhitewire

throughtheboardmountedCTandconnecttoTB11ontheTempCTboardPleasenotethatoneeachofthethickwhitewiresfromtheencapsulatedCTmustbeconnectedwiththeMainCTswiring

8EnsurethesamefiberopticroutingisusedasbeforeIfthefiberopticwiringispositionedclosetoaheatsourcesuchasthe25wattresistorsonthegatedriveboardmeltingordistortionoftheplasticfibermayoccurMinimumdistanceisahinchwithaminimumbendradiusof2

inchesAllgatedriveboardsrequire2singleconnectorsperboardandtheTempCTconnectorisaduplexpiecewithamatingtabthatfacesawayfromthestackIfthetabisbrokenoffrefertoanadjacentstackslabelstoseehowthelabelsshouldbepositionedwheninstallingaduplexconnectorwithabrokentabAgaincautionshouldbetakennottotouchthefiberconnectorendorforceitinwiththetabfacingdown

81

2372kV

78 InstructionsforLowVoltageTest

DHAZARDOUSVOLTAGE



orseriousinjury

Tools

PhillipsscrewdriverMediumvoltagefusepullersifavailableTwocontrolpowertransformerTestPT500VAminimum120VACcontrolpowerTestplugLowvoltagemotorstrappedforthepropervoltagetypically5HPorlessOscilloscopeifavailableWirejumperTestswitchsinglepoleielightswitchManualreferencedrawingabove

ADANGERHAZARDOUSVOLTAGE

Removeallmediumvoltagefusestopreventbackfeedingtransformers

Failuretofollowthisinstructionwill

resultindeathorseriousinjury

480or240VAC3PhaseSupplyConstructanopendeltalow A B C

voltagesourceforpoweringtheMVCforlowvoltagetestingMinimumof500VAeach

82

A

LowVoltagePanel

TB1Terminal1Procedure

1VerifythatnoDCorACvoltageispresentonanyofthepowercomponents

2 VerifysetupofcontrolpowertransformersforthepropervoltageIfusing480VACor240VAC3phaseverifytransformersarestrappedforthatvoltageSeeabovedrawingConfigureasanopendeltafor3phaseasshownindrawing

3VerifymediumvoltagedisconnectisopenandpullmediumvoltagefusesincludingVTandCPTfuses

4 Connect3phasepower480or240VACtothedownstreamsideofthefusesDonotconnecttodisconnectsideoffusesThesizeofthe

smalltestmotorwilldictatethecurrentdrawnandminimumcablesize

forconnectionAlsoconnectthePrimariesoftheTESTPTintheproperphasesequenceofABC

5 Disconnectmediumvoltagemotor6 ConnectlowvoltagemotorTypically5HPorless7 ConnectawirejumperbetweenTB8pins1and2ontheTCBcontrol

boardtobypassfuseblownandopendisconnectfaultTheTCBislocatedinthemediumvoltagecompartment

8 InstallaswitchonTB1pins1and8ontheTCBcontrolboardtobypassallinterlocksInterlockSwitch

X1

PTs

X1

C

721 1 X2

13

TB1Terminal3 TB1Terminal5

120VAC3PhaseOutput

ConnecttoMVC3MBMainFiringBoardCautionRemovethethreephasetransformerPTfusesandCPTfuses

onpaneltopreventbackfeedtotheMediumVoltage

23 72kV

Ensureproperphasesequence

9 Verifyorwirea120VACplugtotheTESTplugsuppliedbythefactoryLinestartpackagesonly

10RemovebothcontrolpowerfusesonthemediumvoltageCPTsinglephasecontrolpowertransformer

11Remove3fusesfromthemediumvoltagepotentialtransformerPT12Verifythe120volttestswitchisintheNORMALpositionLine

startpackageonly13Connecttestpowertotestplugconnectorandplacethe120volttest

switchtotheTESTposition14ThekeypadshouldbeenergizedwiththePowerLEDStopLED15ClosethetemporaryStartswitchwhichisconnectedtothecontrol

board

16TheMainVacuumcontactorshouldcloseandthekeypadshouldtriponUnderVoltageOpentemporaryInterlockswitchandresetCPUfault

17ConnecttheSecondaryoftheTESTPTtoPanelTB1positions1phaseAposition3phaseBandposition5phaseConthemainfiringboardMVC3MBItisphysicallylocatedbehindthelowvoltagecompartmentdoorScrewterminalblock

18Verifyallconnectionsaregoodandthenenergizethelowvoltageofeither480or240voltthreephases

19UsethemultimeterontheACscaleandverify3phase120VACphasetophaseatTB1pins13and5ofthemainfiringboard

20Ifall120VAC3phaseispresentthendeenergizelowvoltageof480or240VAC

21Reenergizethelowvoltageof480or240VAC22Nowalltestvoltagesshouldbepresent480or240VACandthree

phase120VACTESTPTand120VACsinglephaseforcontrolpower

23ClosethetemporaryStartswitchandthetestmotorshouldspinupsmoothly

24UsetheMultimeterontheACscaleandcheckphasetophasevoltagesonT1T2andT3motorleadsThevoltagesshouldbebalanced

25IfthemotordoesntspinupsmoothlythesoftstarterismalfunctioningProceedtostep27fortroubleshooting

26Ifthemotorstartsandrunssmoothlythenrepeatthisprocedureinreversetoremovealltestconnectionsandreinstallallfuses

83

2372kV

LowVoltageTroubleshootingToolsUngroundedOscilloscope27Opentestswitchandstopmotor28ChangeSetpointPage5AUX4issetatnonfailsafeChangeittofailsafe29Observebypasscontactorclosesimmediately30PlacetheOscilloscopeonthe2msectimescaleand1vper

division

31ConnecttheOscilloscopeprobetotheGateandCathodeoftheSCRs32ThegateandcathodeleadsarethewhitewiresonthegatedriveboardinthemedumvoltagecabinetSee

drawingbelow33IfwaveformisinvertedswapOscilloscopeconnectionsforproperpolarityClosethetemporaryStartswitchand

allowthetestmotortoreachfullspeed34ThenverifyallgatingsignalstoeachSCRtwogatingsignalsoneverygatedrivebaardSeedrawingbelowfor

correctwaveform

35Oncethebadsignalsarefoundwritedownthelocationandcallthefactoryforfurtherguidance

TekRunSOkSs Sample UDE11 T

LIN

CorrectWaveform

M 2ms Line T 103V

84

23 72kV

Waveformis

thegatingsignalasmeasuredwithan

ungroundedoscilloscopeatthegatetocathodeoftheSCRThe

waveformshouldbe17

to2msecofftimeand

approximately15to3VdcThissignalisonlypresentatfullconductionorthemotorisatspeedEachSCRgatingsignalshouldbechecked

inaccordancewiththe

lowvoltagetestprocedure

o

is


PowerQualityEquipment

INSTALLATIONOPERATIONANDMAINTENANCEMANUAL

GETRANQUELLEnhancedThermalProtectionSeriesIntegrallyMountedMediumandHighExposureTVSS

ForGESpectraandOEMapplications

2020004801 0707 Page1of13

GEETPSERIESTVSSforINTEGRALELECTRICALEQUIPMENTINSTALLATIONOPERATIONANDMAINTENANCEMANUAL

TABLEOFCONTENTS

IMPORTANTNOTICE 3

TransformerXOBondWarningStatement 3

PRODUCTDESCRIPTION 4

APPLICATIONGUIDELINES 4

MaximumContinuousOperatingVoltage 4

ElectricalSystemConfiguration 5

PeakImpulseRating 5

ShortCircuitCurrentRating 5

EnvironmentalRatings 5

PREINSTALLATIONREQUIREMENTS 6

SystemConfigurationandVoltage 6

SystemGroundingandBonding 6

PrimaryOvercurrentDisconnect 6

VOLTAGERATINGSANDPOWERSOURCECONFIGURATIONS 7

NECCOMPLIANTGROUNDINGANDBONDINGEXAMPLE 8

INSTALLATION 9

MountingConsiderationsOEM 9

PowerConnectionsOEM 9

WireRoutingOEM 9

CircuitBreakerOEM 9

RemoteAlarmContacts 9

TVSSDisconnectSwitch 10

PreEnergizationCheck 10

TVSSWIRINGTERMINALSREMOTEALARMANDULLABELLOCATIONDIAGRAM 10

DIMENSIONS 11

OPERATION 12

LineStatusIndicators 12

AlarmStatusIndicators 12

RemoteAlarmContacts 12

TestEnableDisableSwitch 12

SurgeCounterLCD 12

MAINTENANCE 13

SERVICINGTROUBLESHOOTING 13

2020004801 0707 Page2of13

0IMPORTANTNOTICE

THEENTIRECONTENTOFTHISMANUALMUSTBEREADANDFULLYUNDERSTOOD

BEFOREATTEMPTINGANYINSTALLATIONORENERGIZATIONOFTHETRANOUELLSERIESTVSS

IfthereareanyquestionsabouttheoperationalstatusorintegrityoftheelectricalsystempriortoinstallationoftheTVSSpleaseconsultaqualifiedtrainedelectricianbeforeattemptingtocontinue

IftheminimumrequirementsofthismanualarenotfollowedtheTVSScouldbecomeirreversiblydamagedandortheelectricalsystemcouldbeleftunprotected

ChoosingtherightproductfortheapplicationalongwithcorrectinstallationmethodsasdefinedwithinthismanualwillallowtheTranquellTVSStoprovidethebestpossibleprotectionformanyyears

FailuretocomplywiththeapplicablerequirementsofthismanualcanvoidtheTVSSwarranty

a A WARNINGSPECIALATTENTIONMUSTBEGIVENTOVERIFYTHATAPROPERNEUTRALGROUNDXOBONDHASBEENMADEWHENPOWERISSUPPLIEDFROMANUPSTREAMTRANSFORMERORANYOTHERTYPEOFSEPARATELYDERIVEDPOWERSOURCE

FAILURETOPROVIDETHISBONDASREQUIREDPERARTICLE25030OFTHENATIONALELECTRICALCODECANRESULTINELEVATEDPHASETOGROUNDSOURCEVOLTAGE

POTENTIALSTHESEVOLTAGESCANCAUSEDAMAGETOELECTRICALEQUIPMENTASWELLASSAFETYHAZARDSINCLUDINGFIREELECTRICALSHOCKSERIOUSINJURYORDEATH

2020004801 0707 Page3of13

PRODUCTDESCRIPTION

GETRANQUELLSeriesTVSSareSurgeProtectiveDevicesSPDdesignedforinstallationonlowvoltageelectricaldistributionsystemsGETVSSaredesignedtoprotectelectricalequipmentloadsagainstthedamagingeffectsoftransientvoltagesthatcanbeinducedorgeneratedasaresultofremotelightningpowerequipmentswitchingorhighfrequencydisturbances

TheTRANQUELLETPSeriesTVSSincorporatesMetalOxideVaristorNOVtechnologytoachievesuperiortransientsuppressionperformance IntegraltotheMOVisapatentedThermalProtectionsystemthatoffersbestinclassTVSScircuitinterruptionittheeventofanabnormalovervoltageconditionOtherstandardfeaturesincludeprotectionstatusindicatinglightsanaudiblealarmwithtestanddisablefeaturesformCalarmcontactsforremotemonitoringasurgeeventcounterandbuiltinEMIfiltering Asurgerateddisconnectisoptionalonsomemodels

TheTranquellTVSSunitdescribedinthismanualisintendedtobefcctoryinstalledinelectricalequipmentbytheequipmentmanufacturerGEapplicationsincludeSpectraSeriesPanelsMCCandSwitchgearforlowvoltageelectricaldistributionsystems ForotherspecialOEMapplicationspleasecontactaGEfactoryrepresentativeTheintegrallymountedTVSSisULcULrecognizedunderfileE108159conformingtoUL1283and1449SecondEditionFeb92007TheelectricalpanelorgearwithinstalledTVSSwillbeaULListedassemblyconformingtoallapplicableULstandardsfortheequipmenttypeinadditiontoUt1449AllratingsareinaccordancewithANSI IEEEC624112002C624122002andNEMALS11992R2000

recommendedpractices

APPLICATIONGUIDELINES

Determiningthesurgeprotectiontobeprovidedinafacilityorforaparticularsystemorequipmentcanbeacomplexproblemthatshouldbeaddressedasearlyaspossible Thisis

typicallywhenanewfacilityisconstructedorsensitiveelectronicequipmenthasbeeninstalledThefollowingguidelinesareofferedforapplicationassistance

PriortoinstallinganyTVSSensurethatyourfacilityelectricsupplysystemisproperlyinstalledandconnectedinaccordancewithallapplicablenationalandlocalcodesandsafetyproceduresAllequipmentandsystemsshouldbeinstalledinaccordancewithmanufacturersinstructions

UtilizethepersonnelfromyourlocalutilityyourengineeringdepartmentGEapplicationorserviceengineeringoracompetentconsultingengineeringfirmfortechnicalguidanceortroubleshooting

UnderstandyoursystemandthecapabilitiesandlimitationsofTVSSandotherpowerconditioningequipment

SelecttheproperTRANQUELLSeriesunitforyoursystemvoltageconfigurationandtheanticipatedsurgeenvironmentSomeofthekeyparametersforselectionaredefinedas

MAXIMUMCONTINUOUSOPERATINGVOLTAGEMCOV

ThisvaluedefinesthemaximumlinetolineorlinetoneutralcontinuousACvoltagethatcanbesafelyappliedtotheprotectorMCOVlevelsforTranquellSeriesTVSSaresetat115ofnominalsystemvoltageFor120voltACsystemstheMCOVis125 Ifthereisariskthattheelectrical

systemvoltagecouldexceedMCOVorifanyunusuallyhighpowerfrequenciesTemporaryOverVoltagesTOOorphaseswellsareanticipatedcontactyourGESalesEngineerforfurtherassistance

2020004801 0707 Page4of13

0APPLICATIONGUIDELINESCONT

SYSTEMCONFIGURATION

ProtectorsareavailableforsinglesplitphasewithneutralandgroundthreephasegroundedWYEthreephaseungroundedWYEthreephasehighlegdeltaandforthreephaseungroundeddeltasystemsSeepage7fortransformerwiringschemes

PEAKIMPULSERATING

PeaksurgecurrentcapabilityisanimportantcharacteristicforaTVSSTheratingpermodeshouldequalorexceedthemaximumsurgeexpectedinserviceGETVSSdescribedinthismanualareavailableinmaximumsurgeratingsof65kA80kA100kA150kA200kAand300kA

SHORTCIRCUITCURRENTRATING

TheTranquellTVSSdescribedinthismanualareULcertifiedforuseonelectricalsystemswithratedampacitiesupto200000symmetricalamperesmaximum

ENVIRONMENTALRATINGS

IntegrallymountedTVSSdeviceswillmaintainthesameNEMAEnclosureratingastheElectricalPaneltheyareinstalledinTheTVSSisdesignedtooperatewithinanambienttemperaturerangeof40C40Fto60C140Fwitharelativehumiditylevelbetween095noncondensing

NoprotectorcansurviveadirectlightningstrikeAstrikeclosetoanyprotectorwhichsubjectsthedevicetosurgecurrentorenergydutyinexcessofitscapabilitycanfailtheprotectorElectricalSystemSupplyvoltagesinexcessoftheMCOVcapabilitycanalsofailtheunit

ShouldaconditionoccurthatresultsinprematurefailureoftheTVSSthesuppressioncircuitrywillshortallowingtheintegralfusingtointerruptcurrentflowthroughtheTVSSwithoutdisruptingpowertotheprotectedequipment

IncreasedrateofriseandhighersurgecurrentmagnitudesbothresultinsomeincreaseindischargevoltageConditionscanoccurwherethewithstandcapabilityoftheprotectedequipmentisexceededeventhoughthesurgeprotectorisdoingitsjobandclampingthesurgeInthesecasesadditionallowvoltageprotectionmayberequiredlocatedascloseaspossibletothesensitiveequipment

TRANQUELLSeriesWYEconnectedunitshavebothnormalmodeLNLLandcommonmodeLGNGprotectionProtectionbetweenneutralandgroundisprovidedonunitsdesignedforWYEconnectedapplicationsOngroundedneutralsystemscommonmodeprotectionisneedediftheneutraltogroundbondismademorethan10feetfromthesurgeprotectorThiswillminimizeneutraltogroundpotentialduringatransientavoidinghightransientvoltageswhichcouldreduceprotectionandcausepossibledamagetothesystemortotheequipmentCommonmodeprotectionmayalsobeusedwhentheneutraltogroundbondiswithin10feetTRANQUELLSeriesdeltaconnectedunitshavecommonmodelinetogroundprotection

2020004801 0707 Page5of13

THEEQUIPMENTCOVEREDBYTHESEINSTRUCTIONSSHOULDBEINSTALLEDANDSERVICEDONLYBYCOMPETENTQUALIFIEDPERSONNELUTILIZINGPROPERSAFETYPRACTICESANDPROCEDURES

THESEINSTRUCTIONSAREWRITTENFORSUCHPERSONNELANDARENOTINTENDEDASA

SUBSTITUTEFORADEQUATETRAININGANDEXPERIENCEINSAFEPROCEDURESFORTHISTYPEOFEQUIPMENT

PREINSTALLATIONREQUIREMENTS

PriortoenergizationoftheTranquellintegrallymountedTVSSitiscritialthatthefollowingitemshavebeenaddressed

DONOTATTEMPTTOENERGIZETHETVSSORCONTINUEWITHTHEINSTALLATIONIF

ALLOFTHESECONDITIONSHAVENOTBEENMETORAREUNKNOWN

1SYSTEMCONFIGURATIONANDVOLTAGE

ChecktheconfigurationandvoltagesupplyratingsthatwillbefeedingthepaneltoensurethattheproperTVSSmodelnumberhasbeenselectedforyoursystem TheTVSSmodel

numbercanbefoundontheULlabelaffixedtothebodyoftheTVSSseepage10TheTVSSselectioncanbeverifiedbycomparingtheModelNumbertothecorrectelectricalsystemdescribedintheVOLTAGERATINGS POWERSOURCECONFIGURATIONSchart

shownonpage7ThiseffortmightrequireremovalofthepanelboardcoverandordeadfrontshieldRefertotheelectricalequipmentIOMmanualfordetailsonthepanelassembly

2SYSTEMGROUNDINGANDBONDING

VerifythataNECNationalElectricalCodecompliantXObondhasbeenmadeattheupstreamtransformerorotherseparatelyderivedsystemthatfeedstheTVSSPerNEC25030thisbondmustbeinplaceonall3PhaseWYE3PhaseHiLegDeltaandSinglePhaseSplitSystemsRefertopage8foranexampleofaninstallationthatcomplieswithNECrecommendations

AWARNINIGFAILURETOPROVIDETHEXOBONDWILLDAMAGETHETVSSANDVOID

THEPRODUCTWARRANTY

VerifythattherehavenotbeenmultipleinstancesofNeutraltoGroundbondsontheelectricalsystemThesebondswhileeitherintentionaloraccidentalresultinGroundcurrentsthatcancreatedifferentialvoltagepotentialsbetweenNeutralandGroundRedundantNeutraltoGroundconnectionscanresultindamagetotheTVSSandareinviolationofNEC

3PRIMARYOVERCURRENTDISCONNECT

ConfirmthattheTVSSwillbeinstalledonanelectricalpowersystemthathasanupstreamservicedisconnectbreakerorfusePerNEC285installationofaTVSSonthelineservicesideofthemainbreakerisnotallowed

2020004801 0707 Page6of13

0

0

VOLTAGERATINGS POWERSOURCECONFIGURATIONS

TRANQUELL

MODEL

TPMETPHE120S

NOMINAL

VOLTAGE

5060hZ

120208

240V

MAXIMUM

CONTINOUSRMS

OPERATING

VOLTAGE

150VLNLG

TPMETPHE120Y 120208V 150VLNLG


ThreePhase

TPMETPHE240Y 240415V 320VLNLG WYE

4Wire Ground



TPMETPHE240D 240V 270VLG

TPMETPHE480D 480V 550VLG

TPMETPHE240H 120240V

2020004801 0707

150VLNLGPhaseA C

270VLNLGPhaseB

SYSTEM

TYPE

SinglePhase3Wire Ground

DualPhase

3Wire Ground

ThreePhase

Delta

3Wire

ThreePhase

WYE

3Wir3

ThreePhase

DeltaHiLeg4Wire Ground

SOURCE

CONFIGURATION

Page7of13

LI

N

L2

LI

N

L2

LI

L

L3

LI

L2

L3

LI

L2

L3

L3

LI

L2

ForothervoltagesorconfigurationspleaseconsultwithaGEFactoryRepresentativebeforespecifyingorattemptingtoinstallTVSS

I

X3

EquipmentGroundingConductorRefNEC

25032B1

X2

BondingJumperRefNEC25030a1

X00

Q

O

O

PHASEC

PHASEB

PWAQFA

NEUTRAL

GROUND

GroundingElectrodeConductorRefNEC

250622506425066

GroundingElectrodeRefNEC25030a4

0rr

GO

4

PrimaryDistPanelwOvercurrent

orServiceDisconnect

Means

ExampleofanNECCompliantGroundingArrangementforaSeparatelyDerivedPowerSystem

Note

Primarytransformerwindingsnotshownforsimplicity

2020004801 0707 Page8of13

0

AL WARNINGPOWERMUSTBEPROVENDISCONNECTEDBEFORESTARTINGINSTALLATIONINSPECTIONORMAINTENANCE FAILURETODOSOMAYCAUSESERIOUSINJURYDEATHANDORPROPERTYDAMAGE

INSTALLATION

TheGETranquellTVSSwillcomefromthefactorypreinstalledandwiredintotheElectricalEquipmentCabinetorPanelForallotherOriginalEquipmentManufacturersOEMsandcustomapplicationsrefertotheOEMstepsbelowforadditionalinstallationrequirements

BeforeattemptinginstallationmakesurethatthepreinstallationrequirementsofthismanualhavebeensatisfiedIfthestatusofthepreinstallationrequirementsarenotknowndonotattempttocontinue

1 MOUNTINGCONSIDERATIONSOEM

TheTVSSisconfiguredwithamountingbasetoallowforsecureattachmenttotheequipmentframe TheTVSScanbeinstalledinanyorientationhoweverspecialconsiderationshouldbegiventoallowforperiodicinspectionofthediagnosticdisplaypanelTheTVSSshouldbeinstalledasclosetothepowersourceaspossibletoprovidethebestTVSSperformanceTheTVSSmountingbaseshouldalwaysbesecuredtoastructurethatisintendedtobegroundedSeepage11fordimensionalrequirements

2 POWERCONNECTIONSOEM

CompressionterminalsareprovidedontheTVSSforconnectiontotheelectricalpowersystemTheseterminalswillaccommodateuptosize20strandedcopperconductorsTheminimumrequiredwiresizeforGETVSSis 6AWGSeepaae10forterminallocationandidentification

3 WIREROUTINGOEM

ThelengthofwiringtotheTVSSmustbekeptataminimumforthebestperformanceWirelengthsshouldbeshortstraitrunsbetweentheTVSSandpowersourceWiringimpedancecanbefurtherreducedbytwistingthephaseneutralandgroundconductorstogetherandroutedinthesameracewayorchannelAlwaysavoidsharpbendswhenroutingTVSSconductors

4 CIRCUITBREAKEROEM

AdedicatedcircuitbreakerisnotrequiredaslongastheTVSSisinstalledontheloadsideoftheprimaryovercurrentdisconnectmainbreakerorfuseHoweverifadedicatedbreakerisdesiredGErecommendsa60AbreakerfortheTVSS

5 REMOTEALARMCONTACTS

RemoteAlarmMonitoringContactsareprovidedonallTranquellTVSSmodelsIfthistypeofmonitoringisdesiredrefertopaae10forthelocationandpinconfigurationofthesecontactsThecontactsaredry1formCtyperated125VAC2AmpsmaximumOncetheTVSShasbeenenergizedandisfoundtobeoperatingnormallythealarmcontactswillonlychangeifthereisafailurewithintheTVSSsuppressioncircuitryorifpowerhasbeendisconnectedfromtheTVSSLeavingtheRemoteAlarmContactsunconnectedwillnotaffecttheperformanceoftheTVSS

2020004801 0707 Page9of13

PHASEA

PHASEB

6 TVSSDISCONNECTSWITCH

AmanuallyoperateddisconnectswitchisprovidedasastandardfeatureonsomemodelsItcanbeusedtodisconnecttheTVSSintheeventoffailureorservicingFormodelswithoutanintegraldisconnectadedicatedcircuitbreakershouldbeconsideredasameansofdisconnect

7 PREENERGIZATIONCHECK

OnceallofthepreinstallationconditionshavebeenmetandtheTranquellTVSShasbeeninstalledtheTVSScannowbeenergizedForTVSSOperationalStatusrefertoOperationandMaintenanceSectionspages12 13

PHASEC 00

161 0NEUTRAL

GROUND72IoIoI

TVSSModelNumber

ULRatingsLabel

RemoteAlarm

MonitoringTerminals

NormalStatusIndicationNOCOM Closed

NCCOMOpen

AlarmStatusIndication

NOCOM OpenNCCOMClosed

ThisillustrationrepresentstheorientationofaTVSSasinstalledinaSpectraSeriesPowerPanelOtherorientationsarepossibledependingonthetypeofequipmenttheTVSSisinstalledinTheTVSSfeatureswill

bethesameregardlessofapplicationFormodelswithoutadisconnectswitchthephaseneutralandgroundorientationswillbethesameas

shownintheillustrationabove

2020004801 0707 Page10of13

0

0

5C

71

4I0

k

e

e

I353

711

41141

380 I450

PPSERIESTVSSASSEMBLY

C13011 HOLES1HCS1

4

1589

1EC4

Ev1WINS

E

SLE

1FOEtJe171001RFOzEiEM1 SICNTS1Ei 1rTE1461 h

I41if 1 1 1SWSystemsI k ET IIIILL

NTE

GENERALELECTRICCOMPANY

OPERATION

UPONENERGIZATIONOFTHETVSSIFANYOFTHELAMPSORALARMSINDICATESANABNORMALCONDITIONPOWERSHOULDPROMPTLYBEDISCONNECTEDFROMTHETVSS

THEELECTRICALSYSTEMSHOULDBEINSPECTEDANDTHEPREINSTALLATION

REQUIREMENTSSHOULDBEVALIDATEDDONOTATTEMPTTOLEAVEPOWERAPPLIEDTO

THETVSSORREENERGIZETHETVSSINTHEEVENTOFANALARMCONDITIONPLEASE

CONTACTYOURLOCALGEREPRESENTATIVEFORFURTHERASSISTANCE

AfterapplyingpowertotheTVSSverifythattheprotectionmonitoringcircuitsarefunctioningcorrectlyIfallstatusalarmsindicatenormaltheTVSShasbeensuccessfullyinstalledandisoperational

1 LINESTATUSINDICATORS

ThegreenlinestatusLEDsprovidevisualindicationofTVSShealthstatusAslongastheTVSSisconnectedtotheelectricalsystemsupplyvoltageandtheTVSSsuppressioncircuitryisfunctionalthegreenindicatorswillbeilluminatedThereisoregreenindicatorpereachprotectedphase

2 ALARMSTATUSINDICATOR

WhenilluminatedtheredAlarmStatusIndicatorLEDwillprovidenotificationofaTVSSfailureconditionVerifytheAlarmStatusIndicatorisnotilluminateduponstartup

3 REMOTEALARMCONTACTS

RemoteAlarmContactsareavailabletoremotelymonitorthehealthstatusoftheTVSSAnalarmconditionwillresultinastatuschangeofthecontactsThesecontactsdonotaffecttheperformanceoftheTVSSandarenotrequiredtobeconnectedfortheTVSStofunctionasintended

4 TEST ENABLEDISABLESWITCH

EnablePosition ThisisthenormalpositionforthetripositionswitchIntheenablepositiontheAudibleAlarmwillsoundintheeventofaTVSSfoiluremode

DisablePosition ThispositionwillsilencetheAudibleAlarmifdesiredThedisableswitchwillnotdisableordisconnecttheTVSSfromtheelectricalpowersystem

TestPosition TheTestswitchprovidesaquickdiagnosticstatusoftheAudibleAlarmAlarmStatusIndicatorandRemoteAlarmContactsWhenpressedtheAudibleAlarmwillsoundtheAlarmLampwillilluminateandtheRemoteContactswillchangestateTheTestpositionismomentaryOncepressedtheswitchwillautomaticallyresettotheEnablePositionuponrelease

5 SURGECOUNTERLCD

TheSurgeCounterwillsenseandrecordtransientsurgeeventsthathavebeenmitigatedbytheTVSSThecounterhasbeendesignedtodetecttransientsthatexceedthepeaksinewavebymorethan70 IfdesiredtheSurgeCounterDisplaycanberesettozeroatanytimebypressingtheresetbuttonlocatedontheLCDdisplay

TVSSDisplayPanel

SurgeCounterReset

SurgeCounterLCDDisplay

ut LINE

0 0

EAURA

3T

0aENABLE

DISABLE

0a

CD

LineStatusIndicators

TestEnableDisableSwitch

AlarmIndicator

2020004801 0707 Page12of13

0

A

MAINTENANCE

NOTICE

GEdoesnotprovideaspecificscheduleforpreventativemaintenanceasconditionswillvarybasedonlocationandtheenvironmentalfactorspresentedateachinstallationsiteHoweverperiodicinspectionsshouldbescheduledtoverifythattheTVSSdoesnotindicateafailuremode

InspectionsshouldalsobemadetochecktheintegrityoftheelectricalsupplyconnectionstotheTVSStoensurecontinuedreliableperformance

SERVICING TROUBLESHOOTING

TheTranquellETPSeriesTVSScontainsnouserserviceablepartsandrequiresnocalibrationTheruggeddesignoftheTVSSshouldprovidemanyyearsofservice

ShouldaconditionoccurthatresultsinprematurefailureoftheTranquellTVSStheintegralTVSSsuppressionthermalfusingwillsafelyinterruptcurrentflowthroughtheTVSSwithoutdisruptingpowertotheprotectedequipment

IfachangeinoperationalstatusalarmindicationoccursaqualifiedlicensedelectricianshouldinspecttheelectricalsystemtoverifyelectricalsystemintegrityIftheTVSSremainsinalarmaftersysteminspectioncorrectionshavebeenmadetheTVSSshouldbereplacedForfurtherassistancecontactyourlocalsalesrepresentativeorcallGEResolveat18884373765

WARNINGSINTHEEVENTOFATVSSFAILUREDONOTATTEMPTTODISASSEMBLETHETVSSTOREPLACEFUSINGOROTHERCOMPONENTSTHETVSSCONTAINSTHERMALLY

PROTECTEDMOVSTHATWILLONLYOPENWHENTHETVSSHASFAILEDINANON

SERVICEABLECONDITIONTHEENTIRETVSSMUSTBEREPLACED

CONTACTGERESOLVEAT18884373765

TRANQUELLANDSPECTRAAREREGISTEREDTRADEMARKSOFGENERALELECTRICCOMPANY

TheseinstructionsdonotpurporttocoveralldetailsorvariationsinequipmentnortoprovideforeverypossiblecontingencytobemetinconnectionwithinstallationoperationormaintenanceShouldfurtherinformationbedesiredorshouldparticularproblemsarisewhicharenotcoveredsufficientlyforthepurchaserspurposesthemattershouldbereferredtotheGECompany

GECONSUMER INDUSTRIAL

GEZENITHCONTROLS

2501PECANSTREET

BONHAMTEXAS75418USA

2020004801 0707 Page13of13


ElectricalDistribution

CERT OF SESV CCOMP ACEEvolutionMotorControlCenters

QualifiedtoIEEE6931997 HIGHLevelwith13AmplificationFactor

QualifiedtoIBC2003

10

CertificationReportPreparedby

WEGundy AssociatesIncPOBox2900HaileyID83333

Sd 10gS 150 I 15forzh 0

Sd 16gS 240 Ip 15forzh 0

inaccordancewithICCESAC156

1 1 11 1 1 111

1 1 11 1 1 1 1 11

I I1 I 1 1 1 11

I I II I I I I II

I I II I I I I I I1

L I 1TRS

I IPeak16q

10

FrequencyHertz

I I

THISISTOCERTIFYTHATTHEABOVENAMEDEQUIPMENTMEETSOREXCEEDSALLOFTHEABOVEREQUIREMENTSACCORDINGTOIEEE6931997ANDIBC2003

SeeGEdocument10095801P1forCertificationReportinterpretationoftestdataandPEstamp

1 1 II1

IRRS1 Ii

I1PA064g

I

1 1 111111

100

Lowestequipmentnaturalfrequency41Hz QualifiedbyshaketabletestingWyleLaboratoriesDec2005

eDET67107061PrintedinUSA

BillofMaterials

CertifiedTestReport

ShopDrawings

SpectraSwitchboards

PowerBreakIICircuit

Breakers

MicroVersaTripPortableTestSet

SKFrameBreakers

Starters

TableofContents

OrderReq51001404


Tab4 SpecificationSection16425SwitchboardsCertifiedTestReportsShopDrawingSupportingDocumentsSpectraSwitchboards GEH5875

PowerBreakIICircuitBreakers GEH6271

MicroVersaTripPortableTestSet GEI86158

SKFrameBreakers GEH5960

MoldedCaseCircuitBreakers GET7002D

SGFrameBreakers GEH5663

PQMIIElectronicMetering GEK106435L

TypeHEIntegratedTVSS DEH223


Operation MaintenanceManual

GENERAL ELECTRIC

SWITCHBOARDTESTCERTIFICATIONREPORT

Customer GESupply

JobName PortAngelesWTPOrder

Reg 51001404SB

Item 5

CustomermarkMDP

WiringDiagrams 750143500sheet147

THEEQUIPMENTLISTEDABOVEHASBEENINSPECTEDANDSUBJECTEDTOTHEAPPLICABLEPRODUCTIONTESTSPECIFIEDINUL891ANDNEMAPB2ANDHASBEENFOUNDTOBEACCEPTABLE

1WIRECHECK

2ACDEVICES

3DCDEVICES

4SEQUENCEOPERATION

5HIGHPOTENTIALTEST

6VISUALINSPECTION

7GROUNDFAULT

PerformanceTestingperGEI48907

8na

QATechnician

ML

Sections1thru3

PowerCircuit

ControlCircuit

Pickupandnoiseat 90 voltage90ofratedvoltagewithCPT

na

atratedvoltage

IndustrialSystems

MEB9010759D

GENERALELECTRICALCOMPANY6801INDUSTRIALDRPOBOX489

MEBANENORTHCAROLINA27302

9195635561

HIPOT2Xrated 26kvfor1second000GND

forappearanceworkmanshipcomponentsassemblymechanicaltoleranceselectricalClearancesmechanicaloperations

na

na

na

ComponentGroundFaulttesting4wireIntegral3wirenotestingatassemblyplant

ekOAqt date kc0

GENERAL fELECTRIC

8na

SWITCHBOARDTESTCERTIFICATIONREPORT

Customer GESupply

JobName PortAnoelesWTPOrder

Req 51001404SB ML MEB9010759D

Item 14 Sections1thru4

CustomermarkRANNEYSWB

WiringDiagrams 901759GFsheet2

75C143500sheet147

901759WDsheet1

1WIRECHECK

2ACDEVICES

3DCDEVICES

4SEQUENCEOPERATION

6VISUALINSPECTION

7GROUNDFAULT

PerformanceTestingperGEI48907

PowerCircuit

ControlCircuit

na

atratedvoltage

IndustrialSystemsGENERALELECTRICALCOMPANY

6801INDUSTRIALDRPOBOX489

MEBANENORTHCAROLINA27302

9195635561

THEEQUIPMENTLISTEDABOVEHASBEENINSPECTEDANDSUBJECTEDTOTHEAPPLICABLEPRODUCTIONTESTSPECIFIEDINUL891ANDNEMAPB2ANDHASBEENFOUNDTOBEACCEPTABLE

Pickupandnoiseat90 voltage90ofratedvoltagewithCPT

5HIGHPOTENTIALTEST HIPOT2krated 26kvfor1second000GND

forappearanceworkmanshipcomponentsassemblymechanicaltoleranceselectricalClearancesmechanicaloperations

ComponentGroundFaulttestingX 4wireIntegral

3wirenotestingatassemblyplant

QATechnician 3600 Qfir date

0

CircuitNoTVSS

1

2

3

4

5

6

NOTES

SpectraSeriesSwitchboard

Device

TVSS100KSS2o

SFLA

SFLA

SKLA8

SGLA4

SGLA4

1ACCESSTOFrontOnly1PHASE3P4W1CLASS2 1AMPERE3000

1LABELUL 1BUSMILCU1000AIn

1VOLTAGE480Y277V1PLATESilverPlateISTYLEBoltOn IRATINGFOIIy

BUSBRACINGMSSYMI 65000A

DEVMININTRATINGIRMSSYM1 65000A

1TotalLineUpWAUth105

SwitchboardDeviceInformation

AmpsPoles0 1 0 1

2000I 3 1MCC2125 3 IPLANTPANELL11251 3 IPANELL2OFFICESHOP8001 3 IMCC1400I 31POWERPANELP13001 3 1MCC3

1Coppergroundbusfurnished

2Equipmentgroundbusfurnished

3Devicefurnishedwithpadlockingprovisions

4DevicefurnishedwithPowerLIT1PrgrmrwfrargetsModule

5LIT1programmerfurnishedasLSIT1withshorttimesetatmaxsetting90c6PQM2MeterinstalledinSwitchboardWirepersheet75C143500SH147

7Shippingsplitsbetweeneachsectionshipeachsectionseparately8SwitchboardfurnishedwithCertifiedTestReports

9SwitchboardfurnishedwithTVSSHE100kApermode200kAperphase200kAICTVSSfurnishedwithIndicatingLightsAlarmFormCContactsSurgeCounter DisconnectSwitch

10IMPORTANTIfaccesstobusstubconnectionislimitedstubshouldbeinstalledbeforeboardisplacedinfinallocationSupportbuswayexternallyfromswitchboard

11SwitchboardfurnishedwithSeismicZone34

JOBNAMEPORTANGELESWTPORDERWILLADVISEWILLADVISEW

MADEBYLoweryISSUED031202008

RELBYiL

HiRas70994

CUSTOMERGESUPPLY31285SANCLEMENTESTHAYWARD94544

ICUSTORDERNO

1REQNNO51001404SBORDERNOMEB9010759D

Nameplates Luas

IPLANTMEBANElMARKMDP

13453

3

31313

I1

902124091 CHANGFSPERIS1 DtMEB9010759D1R1071809RETOMANUFACTURINpL1NODATEREVISIONS INITIALS1SHEET05DS1

Notes

ITEM05

0

12HIC

28

I 01

G

16

28

RELBYDL


35 30

FrontView

ULI

1201POM21 11

SS

I2000A

3000ATFR

3PH4WCU

3012TFR15ON

GPHN

J

Poe4

3000A 3000A

C20 C20

BussingDiagram

20

1 24

20

3000A3000A

Load500MCMMe1HoleALPERP5N

Y

JOBNAMEPORTANGELESWTPORDER1MLLADVISEWILLADVISEWAIJ00XXXXXXX

MADEBYLoweryDIISSUED03202008

HiRes70989

ACCESSTQFrontOnlyIPHASE3P4W 1

CLASS2 1AMPERE3000LABELOIL 1BUSMTLCu1000Aini

VOLTAGE480Y277VIPLATESilverPrate 1STYLEBotOn IRATINGFully IBUSBRACINGRMSSYMI 65000A1DEVMININTRATINGRMSSYMI 65000AI

TotalLineUpWidth105 1

UL

17

7

11

40

171

1

631

3000A

3000A

C20

VENTED

NSS

5XFILLER

2 1 3

4

5 6

02FILLER

6XFILLER

6XFILLER

VENTED

III

I1I1

TVrsl

3000A

MOM

UL1

SB43X

ICUSTOMERGESUPPLY

31285SANCLEMENTESTHAYWARD94544

CUSTORDERNO

IREQNNO510014041ORDERNOMEB9010759D

PLANTMEBANE

1I I

R10218091RELTOMANUFACTURINGDL1

MARKMDP

MEB9010759D

CONDUITSPACErvPL0ILSWOONS

INOIDATEREVISIONS INITIALS1SHEET05 ITEM05

1ITL

x625DIATYPI

m

TotalLinoUpWidth105

TopConduitAreaSection01 Section02

35 30

0 6116 6

HiRes70994

0

02


3

C249W24Hx27W

BottomConduitArea

35

CmrArea2Hx24W 411

FrontPlanView

3

FrontPlanView

RELBY6L

Section03

41

Co6Aea66x34W

40

CurialRip9Hx34W


MADEBYLoweryD1ISSUED03202008

ConduitDetail


CUSTORDERNO

rREQNNO51001404SB

OI2DERNOMEB9010759D

25

CONDUITSPACEMEALALLSECTIONS

PLANTront MARKJrY

II I IMEB9010759DIR40211810RELTQIANUACVEING OLINDIDATEREVISIONS INITIALSSHEET05CD1 REM05

CircuitNoGen

Main

1ACCESSTOFrontOnlyIPHASE3P4WICLASS2 IAMPERE3000

TM

SpectraSeries VOLTAGE480Y277VIPLATESilverPlaenSwitchboard

JOBNAMEPORTANGELESWTPORDERWILLADVISEWILLADVISEWXXXXXXXX1w

MADEBYLoweryD1ISSUED03202008RELBYDL

HiRes70996

STYLEBolt 1RATINGFully

BUSBRACINGRMSSYM 65000A

IDEVMNINTRATINGRMSSYM 65000A

TotalLineUpWidth150


AmpsPoles Nameplates2000 3 GENMAINBREAKER

Device

SSD20

SSD30

13000 3 MAINBREAKER

Lugs

NOTES




4Devicefumishedwithkirklock

5DevicefurnishedwithLSIGprogrammer

6Devicefumishedwithdrawoutmounting

7Devicefumishedwithpadlockingprovisions

8Devicefumishedwith120VAC125VDCshunttrip

9Devicefurnishedwithbellalarmswitchandlockout

10Deviceisfurnishedwithintegralgroundfaultprotectionwiredper901759GFSH1

11Devicefurnishedwith4240VAC125250DCauxiliaryswitchesSPDT

12Shippingsplitsbetweeneachsectionshipeachsectionseparately

13SwitchboardfurnishedwithCertifiedTestReports

14SwitchboardfurnishedMainGenkirklockschemeprovide2lockswith1key

15SwitchboardfumishedwitharainproofTYPE3RnonwalkinenclosureNOTESeeplanviewfordetailsNeedadditonal514inchspaceclearanceontopoftheswbd

16IMPORTANTIfaccesstobusstubconnectionislimitedstubshouldbeinstalledbeforeboardisplacedinfinallocationSupportbuswayextemallyfromswitchboard


ICUSTORDERNO1REQNNO510014041ORDERNOMEB9010759D

PLANTMEBANE

1MARKSED

1 11MEB9010759D

IIjlopmaglRFLTOMANUFACTURING111INO1DATEREVISIONS INITIALSSHEET06DS1 ITEM06

CONDUITSPACEFK1rALALL 620A

Notes

4567891011

14567891011I

90

20

22

RELBYDL

HR70994

SpectraSeries ISEULSE IBUSMILCu1000AinI CTTYPEwand

IVOLTAGE480Y277VIPLATESilverPlate 1p7TYPFSwitchboard STYLEBoltOn IRATINGFully

65000APERGEDWG750143613PV101101A10113

DEVMININTRATINGRMSSYM1 65000APERPWRCOSPEC75r47H5fITotalLineUpWidth150

30 40 40

U4 ULSE

16

SSD

24

18

SSD

2000A

3000A

3000A

C30

Gen

01

FrontView

Gen

G a 1N 3 3000A

GenLire8500MC

ch1HoleALPERPHN

BussingDiagram

JOBNAMEPORTANGELESWEPORDER

WILLWILLADYVISEW

MADEBYLoweryD

1BUSBRACINGRMSSYM

128

32

28 I

3000A

C30

3000ATFR3PH4WCU3002TFR150N

NPHG

1 L

ISSUED03202008

IACCESSTOFrontOnlylPHASE3P4W POWERCOGErsRIOUULGX42SINCtqCODE2Z

ICLASS2 IAMPERE3000 10CTFACE8MTGONLY

30000

Main

116

28 12002 a1

illUL

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I 1 28

II

28

ZZ

3000A

I28

l

30000 3000A

T30 T30

30000 Main

C30

30000 30000

ICUSTOMERGESUPPLY


1CUSTORDERNO

REONNO51001404SBORDERNOMEB9010759D

40

U

u

01

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IPLANTMEBANEMARKSED

II I IMEB9010759D

CONDUITSPACEpeeouSECTIONS

1R10218091RELTQMANUFACTURINGDLIINOIDATEIREVISIONS INITIALSISHEET06FV1 ITEM06

TotalUnaUpWidth150

TapConduitArea

Section01 Section02

30 40

116

HiRes70994

40

10


BottomConduitArea

30 4

6i0504Area31HEiw

FrontPlanView

FrontPlanView

RELBYOL

Section03

40

40

1

6L


MADEBYtowerD ISSUED03202008

ConduitDetai

Section04

40

40

OverhangI 5Overhang 15Overhang I5Overhang

Cmo3Area3iH23iW

OverhangI 5Overhang 5Overhang15Overhang I

1SLOPE


ICUSTORDERNO

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1404

ORDE NO

94114

5 10 40

SCREENVENT

SIDEVIEW

5OVERHANG

9 9514

25

PLANTMtbANt

IMARKStu

1 IMEB9010759D

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GEH5875

WARNINGSCAUTIONSANDNOTESASUSEDINTHISPUBLICATION



Cautionnoticesareusedforsituationsinwhichequipmentmightbedamagedifcareisnottaken

Notescallattentiontoinformationthatisespeciallysignificanttounderstandingandoperatingtheequipment

ThisdocumentisbasedoninformationavailableatthetimeofitspublicationWhileeffortshavebeenmadetoensureaccuracytheinformationcontainedhereindoesnotcoveralldetailsorvariationsinhardwareandsoftwarenordoesitprovideforeverypossiblecontingencyinconnectionwithinstallationoperationandmaintenanceFeaturesmaybedescribedhereinthatarenotpresentinallhardwareandsoftwaresystemsGEIndustrialSystemsassumesnoobligationofnoticetoholdersofthisdocumentwithrespecttochangessubsequentlymade


IhefollowingaretrademarksoftheGeneralElectricCompanySpectraSeries

OCopTight2002GECompanyAllRightsReserved

AVERTISSEMENT

ATTENTION

NOTES

GEH5875

AVERTISSEMENTATTENTIONETNOTETELSQUUTILISESDANSCETTEPUBLICATION

LesavisportantslamentionAvertissementsontutilisesdanscettepublicationpourmettreenevidencequedestensionsoucourantsdangereuxouquedautresconditionsquipourraientcauserdesblessuressontpresentesdanscetequipernentoupourraientetreassocieesausagedecetequipement

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CedocumentestbasesurinformationdisponibleanmomentdecettepublicationBienqueleseffortsaienteteapportespourassurerlaprecisioninformationcicontenuenecouvrepastouslesdetailsouvariationsdequincaillerienidelogicielninecouvrepourtoutproblemeretiealinstallationloperationoulentretienDesoptionspeuventetredecritesciinclusquinesontpaspresentesdanstouslessystemesdequincaillerieoudelogicielGEIndustrialSystemsnesengageaucunementaaviserlesdetenteursdecedocumentenregarddeschangementsapportessubsequemment

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LessymbolesquisuiventsontdesmarquesdecommercedeGeneralElectricCompanySpectraSeries

Copyright2002GECompanyTousdroitsreserves

ii

e

SpectraSeries TMSwitchboards

TableofContents

Chapter1ReceivingHandlingandStorageReceiving 1

Handling 1

Storage 1

LiftingInstructions 2

Chapter2 InstallingtheSwitchboardBeforeInstallation 3

Location 3

Clearance 3

RearAccess 3

FoundationRequirements 3

IndoorEquipment 3

OutdoorEquipment 4

Conduits 4

SeismicallyCertifiedEquipment 5

FieldConnectionandTestingofGroundFaultProtectionSystems 6

FuseSelection 8

TestingandInspection 8

GroundFaultProtection 8

Bolts 9

ElectricalClearances 9

Grounding 10

SwitchboardsUsingCordforShortCircuitProtection 10

BeforeInstallation 10

InstallationProceduresforMainCableswhenCableBraceisProvided 11

InspectionafterMainCableInstallation 11

Chapter3

Chapter4

Chapter5

SplicingtheSwitchboardSectionsGroupASpliceDiagrams 12

Group13SpliceDiagrams 25

ConnectingtheSectionFrames 36

SwitchboardMaintenanceGeneralMaintenanceProcedures 37

AmbientTemperaturesandCircuitLoading 38

ShortCircuits 38

ArcingDamagetoInsulation 38

WaterSoakedEquipment 38

SpareParts 39

iii

TableauxdecontroleSpectraSeries TM

Tabledesmatieres

Chapitre1ReceptionManutentionetEntreposage 0Reception 1

Manutention 1

Entreposage 2

Instructionsdelevage 2

Chapitre2 InstallationdutableaudecontroleAvantlinstallation 3

Localisation 3

Degagement 3

AccesArriere 3

Exigencesdefondation 3

Equipementa1interieur 3

Equipementalexterieur 4

Conduits 4

Equipementsismiquementcertifie 5

Connexionsurleterrainauchampetverificationsdessystemesdecontrolededefautdemisealaterre 6

Selectiondesfusibles 8

Testetinspection 8

Protectiondedefautdemisealaterre 9

Boulons 9

Degagementselectriques 9

Misealaterre 10

Panneauxdedistributionutilisantsuncordonpourprotectiondecourtcircuit 10

Avantinstallation 10

ProcedurespourIinstallationdescablesdeprincipallorsquuneentretoisedecableestfournie 11

Inspectionapresinstallationducabledeprincipal 11

Chapitre3 Jonctiondessectionsdutableaudecontrole

GroupeAdiagrammesdejonction 12

GroupeBdiagrammesdejonction 25

Chapitre4 Pourrelierlescadresdesection 36

Chapitre5 Entretiendutableaudecontrole

Proceduresdentretiengeneral 37

Temperaturesambiantesetchargesdecourant 38

Courtscircuits 38

Dommagepararcalisolation 38

Equipementtrempepardeleau 38

Piecesderechange 39

iv

SpectraSeries TMSwitchboards TableauxdecontroleSpectraSeries

Chapter1ReceivingHandlingandStorageChapitre1ReceptionManutentionetEntreposage

ReceivingBeforeleavingthefactorytheswitchboardisgivenafinalinspectionandpackedbyworkersexperiencedintheproperhandlingandpackingofelectricalequipmentUponreceivinganyapparatusyoushouldmakeanimmediateinspectionforanydamagesustainedintransitIfdamageisnotedorifindicationorroughhandlingisvisiblefileaclaimfordamagewiththecarrierInformationaboutdamagedpartsincludingthepartnumbercasenumberandrequisitionnumbershouldaccompanytheclaim

InregardtoclaimsfordamagedshipmentsshortagesorincorrectmaterialthefollowingisanexcerptfromthepublishedSupplementalTermsandConditionsofSaleforproductsoftheGeneralElectricCompany

TitleandriskoflossshallpassupondeliveryoftheproductstothecarrieratthefobpointandinvoicesshallbepayablewithoutdeductionforlossesinshipmentItisthePurchasersresponsibilitytofileclaimswiththecarrierforlossordamageintransitClaimsforshortagesorincorrectmaterialmustbemadeinwritingwithin30daysafterreceiptoftheshipmentbythePurchaserandthefailuretogivetheCompanysuchwrittennoticewithinthe30dayperiodshallbeunqualifiedacceptanceoftheproductsandawaiverbythePurchaserofallclaimsforshortagesorincorrectmaterial

HandlingEquipmentmay movedintopositionwithconstructionrollersundertheshippingskidsRemoveallouterpackagingLiftingbycraneorotherhoistingmethodsshouldbedoneasshowninFigure1ToremovetheswitchboardfromtheskidstakeouttheshippingboltsthencarefullyslidetheequipmentsothattherearisofftheskidsandrestingonthefloorasshowninFigure2TilttheentireequipmentslightlytothereartoreleasetheskidsBecarefulwhenslidingandtiltingthisequipmentBecauseofitsheightandweightitcanbecometopheavyiftiltedtoofarSlidetheswitchboardintoplacebypushingonitsframeBlowoutanydustorlooseparticlesofpackingmaterialthatmayhavecollectedonthedevicepartsRemoveallprotectiveblockingonrelaysdevicesorbreakers

StorageIfitisnecessarytostoretheequipmentforanylengthoftimeobservethefollowingprecautionstopreventcorrosionorbreakage

1Uncratetheequipment2Storetheequipmentinacleandryrodentfreearea

inmoderatetemperatureCovertheequipmenttopreventdepositsofdirtorotherforeignmaterialonmovablepartsandelectricalcontactsurfacesHeavydutyplasticisrecommendedforcovers

ReceptionLetableaudecontroleestexamineunedernierefoisavantdequitterlusineetestempaquetepardestravailleursrompusaunemanutentioncorrecteeta1emballagedequipementelectriqueUneinspectionimmediatedevraitetrefaitelorsdelareceptiondetoutappareilaucasoilityauraiteudesdornmageslorsdutransportSiityapresencededornmagesousiiiyademanierevisibleuneindicationdegrossieremanutentionformulezuneplaintepourdommagesaupresdutransporteurDesinformationsrelativesauxpiecesendommageesincluantlenurnerodepiecelenumbeodelacaisseetlenumeroderequisitiondevraientaccompagnerlaplainte

ConcernantlesreclamationscausespardespiecesendommageesuncpenurieoudumaterielincorrectleparagraphequisuitestunextraitdelapublicationIermesSupplementairesetConditionsdeVentepourlesproduitsdelaCompagnieGeneralElectric

LaproprieteetlerisquedelapertepasseraalalivraisonduproduitautransporteuraupointfhbetlesfacturesserontpayablessansdeductionpourperteslorsdelexpeditionCestlaresponsabilitedelacheteurdefaireunereclamationavecletransporteurpouruneperteouundommagelorsdutransportLesreclamationspourunepenuriedematerieloudumaterielincorrectdoiventetrefaitesparecritdansles30joursapresreceptiondelcxpeditionparlacheteuretledefautdedonneralaCompagnieuntelavisecritIinterieurdelaperiodede30joursconstituerauneacceptationdesproduitsetunrenoncementdetouterreclamationspourpenurieoumaterielincorrect

Manutention

LequipementpeutetreplaceenpositionavecdesrouleauxdeconstructionsouslespatinsdexpeditionRetirertoutemballageexterieurLesoulevementparunegrueouunautremoyendelevagedevraitetrefaitcommemontrealaFigure1

Pourretirerletableaudecontroledesespatinsretirerlesboulonsdexpeditionpuffsglissersoigneusement1equipementdemaniereacequelederrieresoithorsdespatinsetreposesurlesolcommemontrealaFigure2InclinerIequipementenentiervers1arrierepourrelacherlespatinsFaireattentionenglissantetinclinantcetequipementParcequacausedesonpoidsetdesahauteuritpeutdevenirlourdduhautsiIinclinaisonesttropprononceeGlisserIetableaudecontroleenplaceenpoussantsonchassisSoufflertoutepoussiereouparticulerestantedumaterieldemballagequipeuventsetrecolleessurlespiecesdumecanismeRetirertoutmecanismeprotecteurenplacesurlesrelaismecanismesoudisjoncteurs

SpectraSeries TMSwitchboards TableauxdecontroleSpectraSeries rm

Chapter1ReceivingHandlingandStorageChapitre1 ReceptionM9nutentionetEntreposage

3IftheequipmentisstoredincoolordampareasapplyheattokeepitdryOnindoorswitchboardstwostandard100W120Vaclampscanbeinstalledineachswitchboardsection

CAUTIONRemoveallcartonsandother

miscellaneouspackingmaterialsfrominsidetheunitsbeforeenergizinganyheatersorlamps

LiftingInstructionsObservethefollowingpointswhenliftingtheequipment

DonotpasscablesorropesthroughsupportholesAlwaysuseloadratedshacklesorsafetyhooksinsupportholesRigslingssothatthelegsarenolessthan45fromhorizontalasshowninFigure1

LiftingSlingsSpreaderand LiftingPlatesAnglesorBlockingNotFurnishedwith BeamsFurnishedwith

Equipment Equipment1linguesdelevageextenseur PlaquesdelevageanglesouetappareldeblocageNon poutresIndusavecinclusavecIequipement Iequipement

Figure1LiftingtheequipmentwithacraneorotherliftingmeansFigure1Levagedefequipementavecunegrueoudautresmoyens

delevage

2

EntreposageSiitestnecessairedentreposerlequipementpourtouteperiodedetempsobserverlesprecautionssuivantespourenprevenirlacorrosionoulebris

1Sortir1equipementdesaboite

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3SilequipementestentreposedansunendroitfroidouhumidechaufferlequipementpourlegardersecPourlestableauxa1interieuronpeutinstallerdeuxlampesstandards100W120Vcadanschaquesectionlestableauxdecontrole

AIINTIONRetirertouslescartonsetautres

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InstructionsdeImageObserverlespointssuivantslorsquevouslevezlequipement

Nepaspasserdecablesoudecordesparlesouverturesdosoutien

Utilisertoujoursdesmanillesoudescrochetsdesoutiendontlachargeestcalibresdanslesouverturesdesoutien

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Remove

Retirer

Figure2Removingtheshippingboltsandslidingtheunitofftheskid

Figure2Retraitdesboulonsdexpeditionetdesfourniturespourleselinguesetstraitdespatins

SpectraSeriesTMSwitchboards TableauxdecontroleSpectraSeriesTM

Chapter2 InstallingtheSwitchboardChapitre2 Installationdutableaudecontrole

BeforeInstallation

BeforeanyinstallationworkisperformedstudyalldrawingsfurnishedbythesupplierfortheparticularinstallationTheseincludearrangementdrawingsfrontendandplanviewsconnectionsdiagramsandscheduleofequipmentAnymaterialexternaltotheequipmentthatmayberequiredtomeetanylocalcodessuchasmatsscreensorrailingsisnotfurnished

Location

WhenlocatingtheswitchboardcheckallapplicablecodesforaisleworkingspaceandplacementrequirementsThespaceatthefrontmustbesufficienttoallowthedoorstobeopenedandremovablebreakerstoberemoved

Clearance

WerecommendaclearanceofoneinchbetweenthebackoftheswitchboardandthewallorobstructionHoweverthisclearanceisnotrequiredunlessa30kVAorlargertransformerisintegraltotheswitchboard

RearAccess

SomeswitchboardsmayrequireaccesstofieldwiringterminalsfromtherearDonotinstalltheseswitchboards

againstabackwall

FoundationRequirements

IndoorEquipment

ThefloororfoundationmustbestrongenoughtopreventsaggingfromtheweightoftheswitchboardstructureIfthefoundationissubjecttovibrationstheequipmentmustbespeciallymountedtopreventtransmittingvibrationstotheequipment

TheswitchboardmustbebolteddirectlytothefloorasshowninFigure3ThefloormustbelevelwithoutanyhighspotsthatmightcausemisalignmentIfthefloorisnotlevelusefloorchannels

ANOTE Forseismicallycertifiedequipmentrefertotheinstallationinstructionsonpage5

IfsteelfloorchannelsareusedembedtheminalevelconcreteslabwiththetopsurfaceofthechannelsflushwiththefinishedfloorToavoiddistortionofthe

structurethesteelchannelsmustbelevelandalignedwitheachotherbeforetheequipmentisanchoredTherecommendedfoundationconstructionandmethodof

mountingtheswitchboardtothefoundationareshowninFigure4Channelsshouldbegroutedafterinstallation

3

Avantinstallation

AvantdeprocederatouttravaildinstallationetudiertauslesdessinsfournisparlefournisseurpourlinstallationspecifiqueCelainclutlesdessinsdeladispositionfaceextremiteetlesvuesdesplanslesdiagrammesdeconnexionsetlalistedelequipementToutmateriauexterneaIequipementpourlequelitpeutetrerequisderencontrerdescodeslocauxcommedestapisecransourampesnestpasfourni

Localisation

LorsdelalocalisationdutableaudecontroleverifiersouslescodesapplicablespourlesrequisreliesauxcouloirsespacedetravailetlesraisesenplacenecessairesLespacealavantdoitetresuffisantpourpermettreauxportesdetreouvertesetquonpuisseenleverlesdisjoncteursamovibles

egagement

Onrecommandeundegagementdeunpouceentre1arrieredutableaudecontroleetlemuroucequiobstrueToutefoiscedegagementnestpasrequisamoinsquuntransformateurde30kVaouplusgrosnesoitintegrantautableaudecontrole

AccesArriere

CertainspanneauxdedistributionpeuventdemanderunaccespourlaconnexiondebornessurleterrainparlarriereNepasinstallercespanneauxdedistributioncontreunmur

Exigencesdefondation

EquipementalinterieurLeplancheroulafondationdoiventetresuffisammentsolidespourprevenirlaffaissementcauseparlepoidsdelastructuredutableaudecontroleSilafondationestsujetteauxvibrationsIequipementdoitetrespecialementmontepourprevenirlatransmissiondevibrationsitlequipementLetableaudecontroledoitetreboulonnedirectementauplanchercommemontrealaFigure3LeplancherdoitetreaniveausansendroitsurelevequipuissecauserunmesalignementSileplanchernestpasaniveauutiliserdesprofilespourplanchers

NOTE Pouriequipementsismiquementcertifievousreferer aux instructions

dinstallationalapage5

SpectraSeries TMSwitchboards TableauxdecontroleSpectraSeries TM


OutdoorEquipmentOutdoorequipmentisusuallyinstalledonalevelsmoothconcretepadWhenoptionalchannelsillsaresuppliedwiththeswitchboardsetthemonthepadandfillthemwithgroutasshowninFigure5

Conduits

WhenthefoundationchannelsarebeinginstalledanyconduitsorsleevesrequiredforpowerandcontrolcablesthataretoentertheequipmentfromunderneathshouldbelocatedandinstalledwithintheavailablespaceshownonthefloorplandrawingsConsiderinstallingconduitsorsleevesthatmightrerequiredforfutureconnectionsConduitstubsshouldextendabovethefloorenoughtopreventwaterenteringAlsoconsiderthelocationsofcomponentsintheswitchboardandallowspaceforswingingcablesaftertheyleavetheconduitThelowestlivemetalpartintheswitchboardwillbeapproximately8inchesabovethebottomoftheswitchboardnotincludingfloorsillsNotethattheswitchboardmustbeliftedovertheconduitstubsTerminatetheconduitsat

theswitchboardwiththeappropriateconduitconnectorsConduitsmayrequiregroundingorelectricalconnectiontotheswitchboardenclosure

J EI

Figure3SwitchboardboltedtothefloorindoorconstructionFigure3Tableaudecontroleboulonneauplancherconstruction

finterieur

FrontDevant

1nm

Figure4Switchboardmountedonfloorchannelsindoorconstruction

Figure4Tableaudecontrolemontesurdesprofilespourplanchersconstructionpourfinterieur

SidesprofilespourplanchersenaciersontutiliseslesencastrerdansuneplaquedebetonaveclapartiesuperieureduprofileaegaliteavecleplancherfiniPoureviterladistorsiondeisstructurelacierdesprofilesdoltetreaniveauetalignlesunslesautresavantquelequipementnesoitancreLaconstructiondelafondationrecommandeeetlamethodedemontagedutableaudecontrolealafondationsontmontreesala

Figure4Lesprofilesdoiventetrerecouvertsdemortierapreslinstallation

EquipementaIextifrieurLequipementtlexterieuresthabituellementinstallesurunsocledehetonlisseLorsquelesseuilsoptionnelsdeprofilessontfournisavecletableaudecontrolelesdisposersurlesocleetlesrempliravecdumortiercornmemontrealaFigure5

Conduits

LorsquePoninstallelcprofilesdelafondationtoutconduitoumanchonrequispourIenergieetlescablesdecontrolequientrentdans1equipementparledessousdevraientetreLocalisesetinstallesalinterieurdeIespacedisponiblemontresurleadessinsdesplansduplancherPenserainstallationdeconduitsoudemanchonsquipourraientetrerequispourdesconnexionsfuturesLestronconscleconduitsdevraientseprolongersuffisammentaudessusduplancherpourprevenirlesinfiltrationsdeauPrendreaussienconsiderationlalocalisationdes

composantesdansletableaudecontroleetallouerdelespacepourdisposerItscablesapresquilsquittentleconduitLaplusbassepiicedemetalsoustensiondansletableaudecontroleseraapproximativement8poucesaudessusdufonddutableaudecontrolesansinclurelesseuilsdeplancherPrendrenotequeletableaudecontroledoltetreleveaudessusdestronconsdestuyauxRelierlesconduitsautableaudecontroleaveclesraccords

detuyauxappropriesI1sepeutquelesconduitsrequiereutuneraisealaterreouuneconnexioneleciriqueauhoitierdutableaudecontrole

4

PadwithoutSillsFront Soclesansseuils

Devent

L

PadwithSillsSocleavecseuils

Figure5NonwalkinswitchboardoutdoorconstructionFigure5Tableaudecontrolesansaccesdeboutconstructionpour

1exterieur

SeismicallyCertifiedEquipmentForseismicallycertifiedswitchboardsofCBC UBC

Zones34followthepreviousinstructionswiththefollowingmodificationsLocatetheseismickitshippedwitheachsectionbeforeinstallationThekitforeach

sectionislocatedintherearoftheswitchboardsectionattachedtothehorizontalbusThekitshouldcontain

four1inchspacerspersectionThesespacersshouldbeinstalledasshowninFigure6orFigure7WhenfloorchannelsareusedthesespacersshouldbeinstalledasshowninFigure8

Spacer1InchLon

213ThreadedRodSpacer L MinimumLength1InchLong 175Inch 5Q ti

Figure6Installationofseismicallycertifiedswitchboardswithoutfloorsills

1213BoltMinimumLength

to 150Inch

0

oo012LockWasher

floorLine

4213SleeveAnchorSetinConcreteSlab13SleeveAnchorSpacer

1InchLongSetinConcreteSlab

Spacer1InchLong



z13NutV2LockWasher

R1213Bolt

MinimumLength150Inch

LockWasher

Spacer1InchLong

213BoltMinimumLength150Inch

12LockWasher

1213ThreadedRodMinimumExposedThread175Inch

Ii o z

LockWasher

z13Bolt

FloorLine

Figure7Alternateinstallationofseismicallycertifiedswitchboardswithoutfloorsills

FloorSillTopMinimumLengthPlacedEven

wrthConcreteSlab 01Inch0

i ry2LockWasher

FloorLine

1

Spacer11nchLong

kFloorSill

213PressedNut

Figure8Installationofseismicallycertifiedswitchboardswithfloorsills

5

EquipementsismiquementcertifiePourlestableauxsismiquementcertifiesdezones34CBC

UBCsuivrelesinstructionscidessusavecles

modificationsquisuiventLocaliserlekitsismiqueenvoyeavecchaquesectionavantlinstallationPourchaquesectionlekitestlocalisealarrieredelasectiondutableaudecontriteattachealabarreomnibushorizontaleLekit

devraitcontenir4espaceursde1pouceparsectionCesespaceursdevraientetreinstallescommemontrealaFigure6oulaFigure7LorsquedesprofilesdeplancherssontutilisescesespaceursdevraientetreinstallescommemontrealaFigure8

Espaceur1poucedelong

Fcrou

12Rondelle

deblocage

Espaceur1poucedeIon

1213TigeMeleeLongueurminimumde175pouces

213BoulonLongueurminimum

de150pouces

zRondelle

deblocage

Espaceu1poucedelong

1213Tigefileteefiletageexposeminimum175po

zRondelle0 rdeblocage0

1 Niveaudu

1 plancherrn

Figure6Installationdetableauxdecontrolesismiquementcertifiesavecdesseuilsdeplanchers

1213BoutonLongueurminimum

de150pouces

zRondelledeblocage

Blancher

2213AncrageAmanchoninstatledansunedalle

AncrageamoochondebetEspaceur instatledansunedelta1poucedelongdebeton

Figure7Installationoptionnelledetableauxdecontralesismiquementcertifieessansseuilspourplanchers


Chapter2 InstallingtheSwitchboard Chapitre2 Installationdutableaudecontrole

FieldConnectionandTestingofGroundFaultProtectionSystemsObservethefollowingpointswhenconnectingandtestinggroundfaultsystemsasillustratedinFigures9and10

IntheserviceentrancesectionbondtheneutralconductortotheswitchboardgroundbuswithamainbondingjumpergroundstrapLocatethisgroundingpointontheneutralconductoronthesupplysideofanygroundfaultsensorsinvolvingtheneutralconductorDonotmakegroundingconnectionstotheneutralconductorontheloadside

oftheservicedisconnect

Onloadfeedersrunallphaseconductorsandneutralifusedthroughthesensorwindowswithallinthesamedirectionwithrespecttosensorpolarity

DonotrunequipmentgroundconductorsthroughgroundfaultsensorsConnectthemdirectlytotheswitchboardgroundbusnottotheneutralbusConnecttheservicegroundingelectrodewaterpipeetctothelugprovidedontheswitchboardgroundbusforthispurposeWheneveraserviceisderivedfromagroundedneutralsupplythegroundedneutralconductormustbebroughtintotheserviceentranceequipmentevenifthegroundedconductorisnotneededfortheloadsuppliedbytheserviceThisisrequiredtoprovidealowimpedancegroundfaultcurrentreturnpathtotheneutraltoassureoperationoftheovercurrentdeviceforsafetytopersonnelandpropertyRefertoGEpublicationGEI48907forinstructionsonconductingperformancetestofnewinstallationsofgroundfaultprotectionsystems

ServiceEntrance

MainBreake

3Phase4WireSupply

123NG

AlternateSensorsforO MainBreakerGFP

GFR

GroundReturnSensor

ZeroSequenceorResidualSensor

N NeutralBusN

123NrS1

r

723N11111

1

3Phase4WireLoad

123

I I

3Phase3WireLoad

AlternateSensor

Arrangements

123N

ZeroSequence

123N

Residual

123N

0000

Residual

GFRGroundFault

Relay

GRDBus

Figure9Typicalsinglesourcegroundfaultprotectionusinggroundfaultrelays

6

Espaceur1poucedelong

Ir13BoulonLongueur

1minimumde150pouces

Rondelle

dublocage

Scullpour BoulonLongueurWencherlehaut minimumde150poucesplaceaegaiiteayeladalledebeton

Espaceur1pcucedelong

sRondelle

D rdeblocage

Niveau

tduplancher

213Ecroupressedonsleseuilduplancher

Figure8installationdetableuxdecontrolesismiquementcertifiesavecdesseuilspourplanchers

Connexionsurleterrainauchampetverificationsdessystemesdecontrolededefautdemisealaterre

ObserverlespointssuivantslorsdeisconnexiondelaverificationdessystemesdedefautdemisealaterrecommeillustreauxFigure9et10

Danslasectionentreedeserviceraccorderleconducteurduneutrealaharreomnibusdemisealaterredutableaudecontroleavecuncablederaccord

pourprincipalcourroiedemisealaterreLocalisercepointdemisealaterresurleconducteurduneutresurlecotealimentationdenimportelequeldesdetecteursdedefautdemisealaterreimpliquantleconducteurduneutrcNepasfairedeconnexionsdemilesalaterreauconducteurduneutresurlecote

chargedudebranchenrdeserviceSurlesalimenteursdechargefairepassertouslesconducteursdephaseetleneutresiutiliseparlaoulesfenetresdudetecteuravectouslesalimenteurs

danslamemodirecticnenrespectantlapolariteNepasfairepasserlesconducteursdemisealaterrede1equipementparlesdetecteursdedefautdemiselaterreLesrelierdirectementauxbarresomnibusde

misealaterredutableaudecontroleetnonauxbarresomnibusduneutre

RelierlelectrodedemisealaterredeservicetuyauxdeauetcalacossefournieaceteffetsurlabaneomnibusdemisealaTerredutableau

Lorsquunbranchementestderivedunealimentationavecneutremisalaterreleconducteurduneutremis

alaterredoitareamenedansiequipementdentreedeservicememesileconducteurmisalaterrenestpasnecesssairepourlachargefournieparlebranchementCeciestnecessairealasecuritedu

personneletdesproprietesdefournirunetrajectoiredecourantdedefautdemisealaterrepourleneuter

s

3Phase4WireSupply123 NG

Service l1 01Entrance 0

MainBreaker

N



3Phase4WireLoad

1

FDR2li

T

4WireIGF

Neutral

BusN

23y3Phase3WireLoad

Figure10Typicalsinglesourcegroundfaultprotectionusingintegralgroundfaulttrips

faibleimpedancepourassurerIoperationdesmecanismesdesurintensitedecourant

VousrefereralapublicationdeGEGEI98907pour1esinstructionssurlaconduitedutestdeperformancedenouvellesinstallationsdesysteinesdeprotectiondedefautdemisealaterre

FDR1

N

Alimentation3Phases4cables123NG

GF

IntegralGround

FaultProtection Disjoncteur rDetecteur

duprincipal deretour

deentree GFRdemise

3Wire

deservice Cf1j 8laterre

IGF SequencezeroouGroundDetecteurresidueT I vlc

Bus

O Barreomnibusduneutre

123N

it i

123123N 23G1

Charge3phases4cablesCharge3phases3cables

Figure9Protectiontypiquededefautderaisealaterredesourcesimpleutilisantdesrelaisdedefautdemisealaterre

FORtrr

DisjoncteurduprincipaldeIentreedeservice

13

123 r

Detecteursoptionnelspour0ledisjnncteurduprincipal0r1

nDR2GFR

Alimentation3Phases4cables123 NG

0

4cables

IGF

0

4cables10F

Barreomnibus

duneutre N

FDR2 I

0

3cablesIGF

Arrangementsoptionnelsdesdetecteurs

123N

0

Sequencezero

123N

Residue

123N

00V

Residue

GFRRelaisdedefautdemise8Isterre

Barreomnibusdemicealaterre

IGFProtection

integratededefautde

miseaIsterra

Barreomnibusdemisealeterre

12

l r I

Charge3phases4cablesCharge3phases3cables

Figure1aProtectiontypiquededefautdemisealaterredesourcesimpleutilisantdesdeciencheursintegrauxdedefautdemiseala

terre

SpectraSeriesTMSwitchboards TableauxdecontreSpectraSeries


FuseSelection

SelecttheproperfusesforeachcircuitbasedonloadcharacteristicsandavailableshortcircuitcurrentatthefineterminalsoftheswitchboardSelectafuseforwhich

theratingofthecombinationfuseandswitchequalsorexceedstheavailableshortcircuitcurrentRemovable

linktypefusesarenotrecommended

TestingandInspectionAftertheequipmenthasbeeninstalledandallconnectionsmadetestandinspecttheswitchboardbeforeeneigizingAlthoughtheequipmentanddeviceshavebeeninspectedatthefactoryperformafinalfieldtesttobecertainthattheequipmenthasbeenproperlyinstalledandthatallconnectionsarecorrectandhavenot

loosenedduringtransportationCompletelycheckthewiresandallboltsandterminalsfortightnessCheckallKirkkeyinterlockingschemestoinsuredesiredperformanceMakesurethattheincominglineisdeenergizedwhilealltestsareinprogressInadditiontothesemechanicalchecksusea

megohmmetertotesttheswitchboardOpenallswitchboarddevicesandremoveallinstrumentationand

controlfusesUseamegohmmeterdeveloping500voltsSwitchboardstestedwhenleavingthefactoryshowtypicalminimumvaluesof100rnegohmsIfanyswitchboardtestedundertheaboveconditionsshowsresistancevalues

considerablybelowthisinspectitforpossibletrackingoninsulationorinsulationbreakdown

AllscrapsofwireplasterdustandotherforeignmaterialmustberemovedVacuumcleaningisrecommendedforcleaning

AfterthoroughcleaningandinspectionifthemegohmreadingisstilllowitmaystillbesafetoenergizetheequipmentWhenrestoringfloodedorwetequipmenttoserviceforexampletheacceptedpracticeistorequireaminimumof1megohmbeforeenergizingUnderdamporhumidconditionsitisconsideredgoodpracticetooperatetheequipmentatlowerthanratedvoltageforashorttimeifpossibletoimprovethelowreadingInstructionsforinspectionandtestingoflowvoltagepowercircuitbreakersaregivenintheapplicableindividualinstructionmanualsDirectionsfortestingdevicessuchasrelaysinstrumentsandmetersarefoundintheinstructionmanualfurnishedwitheachdevice

ProtectiverelaysmustbecoordinatedwithotherrelaysinthesystemthereforetheserelaysaresetbythepurchaserGeneralinstructionsonsettingrelaysareprovidedintherelayinstructionmanuals

GroundFautProtection

WhengroundfaultprotectionisprovidedallfieldconnectionsmustbemadecorrectlytoinsureproperfunctioningofthegroundfaultprotectionsystemObservetherulesdescribedinthefollowingsectionsasillustratedinFigures9and10

Selectiondesfusibles

SelectionnerlesfusiblescorrectspourchaquecircuitbasesurlescaracteristiquesdechargeetlescourantsdecourtcircuitsdisponiblesauxterminauxdureseaudutableaudecontroleSelectionnerunfusiblepourlequcilavalcurnominaledelacombinaisonfusibleetinterrupteurgaleouexcedelecourantdecourtcircuitdisponibleLesEllsfusiblesnesontpasrecomrnandes

TestetinspectionApresque1equipementaitereinstalletquetouteslesconnexionsaientetefairetesteretinspecterletableaudecontroleavantdemettresoustensionBienque1equipementetlesmecanismesaientteeinspectesalusinefaitesunderniertestsurlechamppourvousassurerque1equipementaereinstallcorrecternentetquetouteslesconnexionssontcorrectesetnontpasererelacheesdurantletransportVerifiezcornpletementleserragedescahlagesettouslesboulorssetlesbornesVerifiezsouslesarrangementsdeverrouillagepourvousassurerdelaperformancedesireeAssurervousquelalignedentreenestpassoustensionpendantquetouslestestssontentraindetrefaits

EnplusdecesverificationsmecaniquesutiliserunmegohrnmetrepourtesterletableaudecontroleOuvrirtouslesmecanismesdutableaudecontroleetretirerroute

linstrumentationetlesfusiblesdecontroleUtiliserun

megohrnmetrequideveloppe500voltsLestableauxdccontrolequisonttestesislasortiedelusinemontrentdesvaleursminimumtypiqaesde100megohmsSitouttableaudecontroletestsouslesconditionscidessus

dernontredesvaleursderesistanceconsiderablement

moindresquecelleci1inspecterpourdecelerundefautpossibledeisolationouenbrisdecelleci

TouslesresidusdecableplaneettoutautremateriaustrangerdoiventetreenlevesUnnettoyagealaspirateurestrecornmande

Apresunnettoyageetuneinspectioncompletesilalecturemegohmesttoujoursbasseilsepeutquilsoittoujourssecuritairedemettre1equipementsoustensionLorsqueIonrestaureleservicedunequipementinondeoumouilleparexempelapratiqueaccepteeestdenecessiterunminimumde1megohmavantdemettresoustensionLorsdeconditionsmoitesouhumidesilestconsiderscommeunebonnepratiquedopererlequipementaunetensionmoindrequecellecalibreepourunecourteperiodedetempssipossiblepourenameliorerlabasselecture

LesinstructionspourinspectionetletestagededisjoncteursisfaiblepouvoirdetensionsontdonneesdanslesmanualsdinstructionsspecifrquesapplicablesLesdirectionspourletestagedemecanismescommelesrelaisinstrumentsetcompteurssetrouventdanslemanueldinstructionfourniaveechaquemecanisrneLesrelaisprotecteursdoiventetrecoordonnesaveclesautresrelaisdanslesystemeToutefoiscesrelaissontajustespar



lacheteurDesinstructionsdordregeneralsurIajustagedesrelaissontfourniesdanslesmanuelsdinstructiondurelais

Bolts

SwitchboardsarefurnishedwithmediumcarbonsteelhardwarewiththetensilestrengthslistedinTable1SimilarhardwaremustbeusedforanyadditionalboltingUseatorquewrenchwhentighteningtothenominalvaluesgivenforeithercopperoraluminumconnectionsUseflatandlockwashersforallconnectionsDonotplacewashersundertheheadsofcarriagebolts

BoltSize

Grosseurduboulon

420

57s18

31816V213

1213withavec2Belleville 60000 70

washerrondellea

5816 60000 I 80

EUSERCUtilities

Table1TighteningtorquesforsuppliedhardwareTable1Couplesdeserragepourlaquincailleriefournie

Tensile

StrengthpsiResistancede

tractionpsi

120000

120000

120000

60000

ElectricalClearances

MaintaintheminimumclearanceslistedinTable2UL

andTable3CSAexceptatterminalsofcircuitbreakersandswitches

Condition 0125V

Betweenuninsulated

livepartsofoppositepolarity

ThroughairOversurface

Betweenuninsulated

livepartsandgroundedmetalthroughairoroversurface

Torquelbft

Couplelbpi4

9

16

39

VoltageDifferenceDifferencedetension

Protectiondedefautdemiseala

terre

LorsquuneprotectiondedefautdemisealaterreestfourniemuteslesconnexionsfaitessurleterraindoiventetrefaitescorrectementpourassurerlefonctionnementcorrectdusystemedeprotectiondedefautdemisealaterreObservezlesreglesdecritesdanslessectionssuivantescomrneillustreesauxFigures9et10

Table2MinimumclearancesforlivepartsULTable2DegagementsminimumspourdespartiessoustensionUL

Boulons

Lestableauxdecontrolesontfournisavecune

quincailleriedacieraCarbonemoyenaveclesresistancesalatractioniisteesalaTable1UnequincailleriesimilairedoitetreutiliseepourtoutboulonnageadditionnelUtiliserunecledecoupledetorsionlorsqueIonresserreauxvaleursnominatesdonneesaussibien

pourlesconnexionsdecuivrequedaluminiumUtiliserdesrondellesplatesetdeblocagepourtouteslesconnexionsNepasplacerlesrondellessouslestetesdesboulonsdecarrosserie

DegagementselectriquesMaintenirlesdegagementsminimumslistesislaTable2ULetTable3CSAsaufauxbornesdedisjoncteursetdinterrupteurs

126250V251600V Condition

Entredespartiessoustensiondepotaritesopposees

1213 3419 125 Atraverslair

3419 131I 2351 Pardessuslasurface

Entredespartiessoustensionetdumetalmis

12131 121131 11251 alaterreatraverslair

oupardessusunesurface

Athroughairspacingofnotlessthan12inchisacceptableatacircuitbreakeroraswitchotherthanasnapswitchandbetweengroundeddeadmetalandinsulatedneutralofa277480VacthreephasefourwirepanelboardorswitchboardUnespacementdairdepasmoinsde12poestacceptablepourundisjoncteurouuninterrupteurautrequunirtterrrupteurcoupurebrusqueetentrelemetalmislaterrehorstensionetleneutreisoledunpanneauouduntableaudecontrole277480Vcatroisphasesquetrecables

SpectraSeries TMSwitchboards TableauxdecontroleSpectraSeriesTM


Condition

Betweenuninsulated

livepartsofoppositepolarity


Betweenlivepartsandground


GroundingThegroundbusisboltedtotheuprightsoftherearframestructureItisarrangedsothatconnectionstothestationgroundcanbemadeinanyunitAgroundlugisincludedineachcompleteequipmentfortyingtheswitchboardtothe station ground Groundsense relays are

recommendedforprotectionoftheswitchboard

A WARNINGTheequipmentmustbeadequatelygroundedtoinsurethatallpartsoftheequipmentotherthanlivepartsareatgroundpotentialFailuretoobservethisprecautioncanresultinseriousinjuryordeath

SwitchboardsUsingCordforShortCircuitProtection

VoltageDifferenceDifferencedetension

0120V 121240Vj241480V 481600V

WhereneutraltophaseisinvolvedspacingmaybebasedonthenormalvoltagebetweenthemNeutraltogroundspacingsshouldbebasedonthesamespacingsrequiredfortheotherconductorsEntreunneutreetunephaseIespacementpeutetrebasesurIatensionnormateentreeuxLesespacementsneutreamisealaterredevraientetrebasessurlesmemesespacementsrequispourleautresconducteurs

Table3MinimumclearancesforlivepartsCSA

Table3DegagernentsminimumspourdespartiessoustensionCSA

BeforeInstallation

BeforeanyinstallationworkisperformedstudyalldrawingsfurnishedbythesupplierfortheparticularinstallationTheseincludearrangementdrawingsfrontendandplanviewconnectiondiagramsandscheduleofequipmentAnymaterialexteriortotheequipmentthatmayberequiredtomeetanylocalcodessuchasrailingsisnotfurnished

1213 3419 78221 125 Atraverslair

3419 131 144 251 Pardessuslasurface

Entredespartiessoustensionetmisalaterre

1213 3419 78221 125 Atraversfair

3419 125 134 138 Pardessuslasurface

Misealaterre

LabarreomnibusdemisealaterreestboulonneeaumontantdelastructureducadrearriereDecettefacon

lesconnexionsdelamisealatersedelastationpeuventetrefaitesdansnimportequelleunitetinecossedemisealaterreestincludedanschaqueequipementcompletpourattacherletableaudecontrolealamisealaterredeIastationPourlaprotectiondutableaudecontroledesrelaisdedetectiondemisealaterresontrecommandes

10

Entredespartiessoustensiondepolaritesopposees

Condition

AVERTISSEMEA LequipementdoltetreadequatementmisalaterrepourassurerquetouteslespiecesdetequipementautresquelespartiessoustensionsontaleurpotentieldemisealaterreLedefautdobservercettc

precautionpeutresulterenblessureserieuscoulamost

Panneauxdedistributionutilisantsun

cordonpourprotectiondecourtcircuit

Avantinstallation

AvantquetouttravaildinstallationnesoitrealiseetudiertouslesdessinsfournisparlefournisseurpourinstallationspecifiqueGelainclutlesdessinsdelarrangementdeviantboutetlavueenplandiagrammedesconnexionsetlalistede1equipementToutmaterielexternea1equipementquipeutetrerequisclerencontrertoutcodelocalcommelesrampesWestpasfourni

A



InstallationProceduresforMainCabeswhenCableBraceisProvided

AligntheconduitholeslinearlydirectlyoverorascloseaspossibletothebracesConsiderinstallinganyconduitsorsleevesthatmayberequiredforfutureconnectionsRunandbendthemaincableinthemostconvenient

orientationinsuringthatthemaincablehasbeenlocateddirectlyupagainstthecablebracesbeforeitconnectstothemaincableterminalsLashthemaincableasshownin

Figure11usinga38inchnylonropeorapolyesterbraidedropehavingaminimumtensilestrengthof2000IbMakesixrevolutionsaroundtheAand13phasemaincablesandsixrevolutionsaroundtheBandCphasemaincablescontinuewrappingthecordaroundthemaincablelashingandaroundthecablebracesifapplicablebetweenthephasesTieaknottothecablebraceorcableasvotecompletethelastrevolutionAllrevolutionsmustheastightaspossibletopreventwhippingduringshortcircuitsTheropeisnotprovided

MainCableTerminals

Barnesducabledeprincipal

CableBraceLentretoiseducable

6

Maximum

1

Figure11TyingthemaincablestothecablebraceFigure11PourattacherlescablesdeprincipalaCentretoisedu

cable

InspectionafterMainCableInstallation

ObservethefollowingrulesaboutcableinstallationTopreventheatingtheremustbenoclosedloopsofsteelaroundasingleconductororgroupofconductorsthatdoesnotincludealltheconductorsofthecircuitincludingtheneutralIftheconductorsmustpassthroughseparateholesinapieceofsteelcutslotsbetweentheholes

Donotallowcablescarryinghighcurrentstocomenearinstrumentsormetersasthismayaffecttheiraccuracy

UsetheminimumlengthofcablenecessarytomaketheconnectionsTheincreasedresistanceoflongercablesgeneratesunnecessaryheatCheckmaincablelashingannually

11

Procedurespourinstallationdescablesdeprincipallorsquuneentretoisedecableestfournie

AlignerlineairementlesouverturesdesconduitsdirectenrentpardessusouaussipresquepossibledesentretoisesPenseralinstallationdetoutconduitou

manchonquipeuventetrenecessairespourdesconnexionsfutures

FairepasserlecabledeprincipaletleplierdansorientationlapluspratiqueenvousassurantquelccabledeprincipalaetesituedirectenrentcontrelesentretoisesdecableavantdeleconnecterauxbornesdecabledeprincipaltierlecabledeprincipalconrmernontrealaFigure11enutilisanttinecordedenylonde38poouunecordedepolyestertresseeavantuneresistancedetractionminimumde2000lbFairesixtoursautourdescablesdeprincipalaphaseAet13etsixtoursautourdescablesdcprincipalclephase11etCContinuerdenvelopperlacordeautourduliendecableIeprincipalenliantetautourdesentretoiscsdecablesiapplicableentrelesphasesAttachertinmendalentretoisedecableouaucableeommevouscompleterlederniertourTouslestoursdoiventetreaussitendusquepossibleafindeprevenirlefoucttementdurantlescourtscircuitsLacordenestpasfournie

Inspectionapresinstallationducabledeprincipal

Observerlesreglessuivantesconcernantlinstallationducable

fourprevenirIechauffeinentitnedoitpasyavoirdebouclesfenenacierautourdunconducteursimpleoudogrotipesdeconducteursquinincluentpastouslesconducteursducircuitincluantletenure

Silesconducteursdoiventpasserpardesouverturessepareesdansunepiecedaciertallierdesencochesentrclesouvertures

Nepaslaisserlescablestransportantdeschargeseleveesdecourantsapprocherprosdesinstrumentsoucompteurscarleurprecisionpourraitenetreaffectee

UtiliserlalongueurminimumdecablenecessairepourfairelesconnexionsLaresistanceaccruedepluslongscablesgenereunechaleurinutile

Verifierannuellementlelienducabledeprincipal

SpectraSeriesSwitchboards TableauxdecontroleSpectraSeriesrm

Chapter3 SplicingtheSwitchboardSectionsChapitre3 Jonctiondessectionsdutableaudecontrole

Jonctiondessectionsdutableaude

controle

Alignerlessectionsscionlesdessinsfournisparlefournisseurpour1instalationspecifiqueConnecterlesjonctionscommemonIreauxFigures1255SilaquincailleriefournieestsuffisantepourremplirrouteslesouverturesdanslesconnexionsdejonctionsfaitesleIaquincaillerieadditionnelleestnecessaireacausedesexigencesderenfortlorsdecourtcircuitPourdessectionsmonteesindividuellementprovenantduprincipalderivationdeserviceouvenantdecossesconnecteesadessectionsmonteesindividuellementde

principalderivationoudeservicevoirlesdiagrammesduGroupeAFigures1235

Pourdessectionsdeprincipalderivationoudentreemonteesindividuellementconnecteesisdessectionsde

distributionmonteesencoupevoirlesdiagrammesduGroupeBFigures3655

SplicingtheSwitchboardSectionsAlignthesectionsaccordingtothedrawingsfurnishedbythesupplierfortheparticularinstallationConnectthesplicesasshowninFigures1255IfenoughhardwareisprovidedtofillalltheholesinthespliceconnectionsdosoTheadditionalhardwareisnecessarybecauseofshortcircuitbracingrequirements

ForindividuallymountedmainfeederutilityorincominglugpullsectionstoindividuallymountedmainfeederorutilitysectionsseethediagramsofGroupAFigures1235

ForindividuallymountedmainfeederorutilitysectionstogroupmounteddistributionsectionsseethediagramsofGroup13Figures3655

GroupASpliceDiagramsUsethediagramsofFigures932forindividuallymountedmainfeederutilityorincominglugpullsectionstoindividuallymountedmainfeederorutilitysectionsThediagramsaredividedintothefollowingtypes

Figures1214Figures1517Figures1822Figures2325Figures2628Figures2931Figures3234Figure35

Mainbussplice

OffsetmainbusspliceTaperedmainbusspliceTaperedoffsetmainbusspliceNeutraldisconnectspliceNeutralbussplice

TaperedneutralbusspliceGroundbussplice

GroupeAdiagrammesdeJonctionUtiliserlesdiagrammesdesFigures932pourdessectionsmonteesindividuellementdeprincipalderivationdeserviceoudentreeprovenantdecossesconnecteesadessectionsmonteesindividuellementprincipalderivationoudeserviceLesdiagrammessontdivisesparlestypessuivants

Figures1214JonctiondelabarreomnibusdeprincipalJonctiordecaleedelabarreomnibusdeprincipalJonctionaminciedelabarreomnibusdeprincipalJonctionamincieetdecaleedelabarreomnibusdeprincipalJonctiondusectionneurdeneutreJonctiondelabargeomnibusduneutre

Jonctionaminciedelabarreomnibusduneutre

Jonctiondelabarreomnibusdemisealaterre

12

Figures1517

Figures1822

Figures2325

Figures2628Figgire9QS1Figures3234

Figure35

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11

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Figure15Splicingdiagramfirindivrduallymountedmainfeederutilityorincominglugpu1sectionstoindividuallymounted

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Figure15Diagrammedeunctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouvenantde

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15



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16

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Figure19Diagrammedejunctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouvenantde


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Figure20Splicingdiagramforindividuallymountedrnaineederutilityorincominglugpullsectionstoindividuallymounted

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17

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Figure21Diagrammedejunctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouvenantde


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maineederutilitysectionswithaluminumorcoppertaperedmainbus

Figure22DiagrammedeJonctionpourdessectionsmonteesindividueliementdeprincipalderivationdeserviceouvenantde

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18

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Figure23Splicingdiagramforindividuallymountedmainreederutilityorincominglugpulsectionstoindividuallymounted

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Figure23DiagrammedeJonctionpourdessectionsmonteesindividueliementdeprincipalderivationdeserviceouvenantde

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19

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Figure25Splicingdiagramforindividuallymountedmain4eederutilityorincominglugpullsectionstoindividuallymounted

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cossedentreeconnecteesadessectionsdeprincipalderivationoudeservicemonteesindividuellementavecbarreomnibusdecalee

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Figure26SplicingdiagramforindividuallymountedmainAfeederutilityorincominglugpullsectionstoindividuallymounted

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Figure27Diagrammede1onctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouvenantde

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21


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22

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Figure32Splicingdiagramforindividuallymountedmainfieederutilityorincominglugpullsectionstoindividuallymounted

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Figure34DiagrammedeJonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouvenantde

cossedentreeconnecteesadessectionsdeprincipalderivationoudeservicemonteesindividuellementavecbarreomnibusdeneutre


24



individuellement

GroundBus

arreomnibuscemiseaIsterre

10 3GroundBus

Barreomnibusdertmiseatoterre



cossemontees

individuellement

GroundBusSpliceunctiondeIsbarreomnibus

demisealaterre

ii

GroundBus

arreomnibusde

mise8laterre

GroundBus

Barreomnibusdemisealaterre

Figure35Spicingdiagramforindividuallymountedmainfeederutilityorincominghppullsectionstoindividuallymounted

mainfeederutilitysectionswith8004000Aaluminumorcoppergroundbus

Figure35DiagrammhdeJonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouvenantde

cossedentreeconnecteesaddssectionsdeprincipalderivationoudeservicemonteesindidduellementavecbarreomnibusdemise

laterrerlaluminiumoudecuivre8004000A

GroupBSpliceDiagrams

Chapter3 SplicingtheSwitchboardSectionsCha

UsethediagramsofFigures3655forindividuallymountedmainfeederutilityorincominglugsectionstogroupmounteddistributionsectionsThediagramsaredividedintothefollowingtypesFigures3645Figures4649Figures5053Figure54Figure55

MainBusBarreomnibus

deprincipal

IndividuallymountedmainfeederutilityorincomingiugsectionSectionsdeprincipal


individuellement

MainBusSpliceJonctiondeIsbarre

omnibusdeprincipal

MainBusBarreomnibus

deprincipal

SpectraSeriesSwitchboards

MainbusspliceNeutralbusspliceOffsetneutralbusspliceGroundbusspliceOffsetgroundsplice

dcD41C7O

Groupmounteddistributionsection

Sectiondedistribution

monteeengroupe

iVO

MainBus

Barreomnibus

deprincipal

MainBusSpliceJonctiondelabarre

omnibusdeprincipal

MainBus

rBarreomnibus

deprincipal

AO0

BO

CO

Figure36Splicingdiagramforndividuallymountedmainfeederutilityorincominglugpullsectonstogroupmounteddistribution

sectionswith8001200Aaluminumorcoppermainbus

Figure36Diagrammedejonctionpourdessectionsmonteesindividuellemeattdeprincipalderivationdeserviceouprovenantdecossesdentreeconnecteesadessectionsdedistributionmonteesengroupeavecbarresomnibusenaluminiumoucuivrede8001200

4

25

TableauxdecontroleSpectraSeriespitre3 Jonctiondessectionsdutableaudecontrole

GroupeBdiagrammesdejonctionUtiliserlesdiagrammesdesFigures3655pourdessectionsmonteesindividuellementdeprincipalderivationdeserviceousectionsprovenantdccossesdenueeconnecteesadessectionsdedistributionmontees

engroupeLesdiagrammessontdivisesscionlestypessuivants

Figures3645Figures4649Figures5053

Figure54

Figure55

MainBus

Barreomnibus

deprincipal

MainBusSpliceJonctiondelebarre

omnibusdeprincipal

MainBusBarreomnibus

deprincipal

JonctiondebarreomnibusdeprincipalJonctiondcbarreomnibusdeneutreJonctiondecaleedebarreomnibusdeneutre

JonctiondeBarreomnibusdemisealaterre

Jonctiondecaleedemisealaterre



individuellement



monteeengroupe


omnibusdeprincipal

MainBus

rBarreomnibus

deprincipal

MainBus

7Barreomnibus

deprincipal

Figure37Splicingdiagramforindividuallymountedmainfeederutilityorincominglugpullsectionstogroupmounteddistribution

sectionswith1600Aaluminumorcoppermainbus

Figure37Diagrammedejonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesdentreeconnecteesedessectionsdedistributionmoatesengroupeavecbarresomnibusenaluminiumoucuivrede1600A

SpectraSeriesTMSwitchboards TableauxdecontroleSpectraSeriesr


MainBus

Barreomnibus

deprincipal

Individuallymountedmainfeederutiiityor



individuellement

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MainBus

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MainBusSpliceJonctiondelabarreomnibusdeBrincip

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sectionswith2000Aaluminummainbus

Figure38Diagrammedejenctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantde

groupeavecbarresomnibusenaluminiumde2000A

26

Individuallyrrounted

mainfeederutilityorincominglugsectionSectionsdepiincipal


venantdecossemonteesindividuellement

MainGus

Barreurnnibusdeprincipal

MainBusSpliceJunctiondelabarre

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MainBus

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0C

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CO


sectionsrrth2000Acoppermainbus

Figure39DiagramrredeJonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossescfentreeconnecteesadessectionsdedistributionmontees

engroupeavecbanesomnibusencuivrede2000A

s





individuellement

MainBus

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omnibusdeprincipal

MainBusBarreomnibus

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MainBus

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u u


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MainBus

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BO

CO


sectionswith2500Acoppermainbus

Figure40Diagrammedejonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesdentreeconnecteesadessectionsdedistributionmontees

engroupeavecbarresomnibusencuivrede2500A

27

MainBus

Barreomnibus

deprincipal


omnibusdeprincipal

MainBus

Barreomnibus

deprincipal



individuellement


Sectiondedistributionmonteeengroupe

MainBus

Barreomnibus

deprincipal

r


omnibusdeprincipal

MainBus

Barreornnibus

deprincipal

BO

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Figure41Diagrammedejunctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesdentreeconnecteesadessectionsdedistributionmontees

engroupeavecbarresomnibusenaluminiumde2500A



MainBus

Barreomnibus

deprincipal

Individuallymounted

mainfeederutilityorincominglugsectionSectionsdeprincipal


individuellement


omnibusdeprincipal

MainBus

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CDO

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0

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Figure42Diagrammedejonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesdentreeconnecteesbdessectionsdedistributionmontees


MainBus

Barreomnibus

deprincipal

28



individuellement


omnibusdeprincipal

MainBus

Barreomnibus

deprincipal

O C30CDaoOCa

CDCD

0c o

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Sectiondedistributionmonteeengroupe

U


omnibusdeprincipal

MainBusBarreomnibus

deprincipal

00 0

MainBus

Barreomnibus

deprincipal

AO

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sectionsw3000Acoppermainbus

Figure43Diagrammedejonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesderitreeconnecteesadessectionsdedistributionmontees


SpectraSeries TMSwitchboards TableauxdecntroleSpectraSeries TM


MainBus

Barreomnibus

deprincipal

ManBus

Barreomnibus

deprincipal


derivationdeserviceouversantdecossemontees

individueliement


omnibusdeprincipal



monteeengroupe

MainBus

i Barreomnibus

deprincipal


omnibusdeprincipal

MainBus

omnibus

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60

CO



Figure44Diagrammedejonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesdentreeconnecteesadessectionsdedistributionmontees


29

MainBusBarreomnibus

deprincipal


omnibusdeprincipal

MainBus

Barreomnibus

deprincipal

individuallymountedmainfeederutilityorincominglugsectionSectionsdeprincipal


venantdecossemontees

individuellement



monteeengroupe

IfE

MainBus

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c edeprincipal

MainBusSpliceJonctiondetobarreomnibusdeprincipal

rrrMainBus

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deprincipal

AO


sectionswith4000Acoppermainbus

Figure45Diagrammedejonctionpourdessectionsmonteesindividueliementdeprincipalderivationdeserviceouprovenantdecossesdentreeconnecteesadessectionsdedistributionmontees


SpectraSeries TMSwitchboards TableauxdecontrailSpectraSeries TM



de3rivationdeserviceouvenantdecossemontees

individuellement

NeutralBus



NeutralBus

Barreomnibus

deneutre

C



monteeengroupe


deneutre


NeutralBus



sectionswith8001200Aaluminumorcopperneutralbus

Figure46Diagrammedejonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossescfentreeconnectees8dessectionsdedistributionmontees

engroupeavecbarresomnibusdeneutreenaluminiumoucuivrede8001200A

30

IndividuallymountedmainfeederuilityorincominglugsectionSectionsdeprincipal


individuellement

NeutralBus



omnibusdeneutre


deneutre



monteeengroupe


deneutreNeutralBusSpliceJonctiondebarreomnibusdeneutre


deneutre



Figure47DiagrammedeJonctionpourdessectionsmonteesindividuellementdepri7cipalderivationdeserviceouprovenantdecossestfentreeconnetxeesedessectionsdedistributionmontees


NeutralBus

3arreomnibusdeneutre




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individuellement



monteeengroupe

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Ba

deomnibus

deneutre


omnibusdeneutre

BarrNeutralBus

omnibus

deneutre



Figure48DiagrammedeJonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesdentreeconnectees3dessectionsdedistributionmontees



deneutre

31

Individuallymounted

mainfeederutilityorincominglugsection

Sectionsdeprincipalderivationdeserviceouvenantdecossemontees

individuellement


omnibusdeneutre

NeutralBus

Barre omnibusdeneutre



monteeengroupe


deneutre

Jeutrat BusSpliceJonctiondebarreomnibusdeneutre

NeutralBus

Barreomnibus

I1deneutre

11 I

i

It

Figure49Splicingdiagramforindividuallymountedmain4eederutilityorincominglugpullsectionstogroupmounteddistribution


Figure49Diagrammedejunctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesdernreeconnectees3dessectionsdedistributionmontees


SpectraSeriesTMSwitchboards TableauxdecontroieSpectraSeriesTMChapter3 SplicingtheSwitchboardSectionsChapitre3 Jonctiondesectionsdutableaudecontrole

NeutralBus

BarreOmnibusdeneutre



individuellement


NeutralBus

Barre

omnibusdeneutre

0

O



monteeengroupe

Nee

omnibusBarreomnibusdeneutre


omnibusdeneutre


deneutre

Figure50Splicingdiagramforindividuallymountedmainfeederutilityorincominglugpullsectionstogroupmounteddistributionsectionswith8001200Aaluminumorcopperoffsetneutralbus

Figure50Diagrammedejonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesdentreeconnecteesbdessectionsdedistributionmonteesengroupeavecbarresomnibusdecaleedeneutreenaluminiumou

cuivrede8001200A

NeutralBusiBarreomnibus

deneutre

32

IndividuallymountedmainfeederutilityorincominglugectionSectionsdeprincipal


individuellemen


omnibusde neutreNeutralBus


t



monteeengroupe


deneutre



deneutre

Figure51Splicingdiagramforindividuallymountedmainfeederutilityorincominglugpullsectionstogroupmounteddistributionsectionswith16002000Aaluminumor copperoffsetneutralbus

Figure51Diagrammedejonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossescfentreeconnecteesedessectionsdedistributionmonteesengroupeavecbarresomnibusdecaleedeneutreenaluminiumou

cuivrede16002000A

v

NeutralBuserreomnibusdeneutre



IndividuallymountedmainfeederutilityorincomingtugsectionSectionsdeprincipal


individuellement


omnibusdeneutre

NeutralBus




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I I

I

OtlBarreBus NeutralBus

I

es

BarreomnibusBarreomnibus

415neutre deneutre

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sectionswith2500Aaluminumorcopperoffsetneutralbus

Figure52Oiagrammedejonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesdentreeconnecteesadessectionsdedistributionmontees

engroupeavecbarresomnibusdecaleedeneutreenaluminiumoucuivrede2500A

NeutralBus

BarreomnibusNeutralBusdeneutreBarreomnibus

deneutre

33



individuellement

NeutralBusSpliceJonctidebarre

omnibusdeneutre



monteeengroupe

0


NeutralBus

Barreomnibus

deneutre

NeutralBus

Barre omnibusdeneutre

Figure53Splicingdiagramforindividuallymountedmainj7eederutilityorincominglugpullsectionstogroupmounteddistributionsectionswith30004000Aaluminumorcopperoffsetneutralbus

Figure53Diagrammedejonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesdentreeconnecteesadessectionsdedistributionmonteesengroupeavecbarresomnibusdecaleedeneutreenaluminiumou

cuivrede30004000A



GroundBus

BarreomnibusdemiseaIsterre

GroundBusSpliceJonctiondelabarre

omnibusdemiseIaterre

GroundBus

Barreomnibusdemiselaterra

individuallymountedmainfeederutilityorincominglugsectionSectionsdeprincipal


individuetiement

Groupmounteddistributionsuction


monteeengroupe

GroundBusSpliceJonctiondelabarre

omnibusdemiseaIsterre

GroundBus

BarreomnibusdemiseAlaterre

GroundBus

Barreomnibusdemise5Interre

Figure54Splicingdiagramforindividuallymountedmainfeederutilityorincominglugpullsectionstogroupmounteddistributionsectionswith8004000Acopperandaluminumgroundbus

Figure54Diagrammedejonctionpourdessectionsmonteesindividuetiementdeprincipalderivationdeserviceouprovenantdecussesdentreeconnecteesadessectionsdedistributionmonteesencrroupeavecbarresomnibusdemise

8laterreenaluminiumoucuivrede8004000A

34

SpectraSeriesrSwitchboards TableauxdecontroleSpectraSeries TM


GroundBus

Barreomnibusde

mise3laTerre

GroundBusOffsetSpliceJonctiondecaleedelabarreomnibusdemiseilaterre

GroundBus

Barreomnibusdemiseaterre



individuellement

35



monteeengroupe

L

GroundBus

Barreomnibusdemisealaterre

GroundBusOffsetSpliceJonctiondecaleedelabarreomnibusdemiseAlaterre

GroundBus

Barreomnibusde

miseAlaTerre

Figure55Splicingdiagramforindividuallymountedmainfeederutilityorincominglugpullsectionstogroupmounteddistributionsectionswith8004000Aaluminumorcopperoffsetgroundbus

Figure55DiagrammedeJonctionpourdessectionsmonteesindividuellementdeprincipalderivationdeserviceouprovenantdecossesdentreeconnecteesadessectionsdedistributionmonteesengroupeavecbarresomnibusdecalee

demisealaterreenaluminiumoucuivrede8004000A

SpectraSeries TMSwitchboards TableauxdecontroleSpectraSeries 7M

Chapter4 ConnectingtheSectionFramesChapitre4 Jonctiondessectionsdutableaudecontrole

ThesectionframesareconnectedasshowninFigure56ThejoiningofthesectionscontainstwoboltedconnectionsonthetopandbottomdepthframemembersInadditiontwoboltedconnectionsaremadeoneachverticalframememberTheverticalconnections

arelocatedonethirdandtwothirdsupfromthebottomoftheswitchboardfora90inchswitchboardtheconnectionsaremadeat30inchesand60inchesoffthe

ground

Section1

Figure56Connectingthesectionframes

Figure56Pourrelierlescadresdesection

Section2

Lescadresdelasectionsontconnectescommemontrea IIIlaFigure56Lwsemblagedessectionscontientdeuxconnexionsboulonneesauhauletaubasdelamembrure

deprofondeurducadreDeplusdeuxconnexionsboulonneessontfaitessurchaquemembrureverticaleducadreLesconnexionsverticalessontsitueesuntierset

deuxtiersapartirdubasdutableaupourunpanneaudecontrolede90polesconnexionssontfaitesa30poet60podusol

36

A

1

SpectraSeries TtMSwitchboards TableauxdecontroleSpectraSeries TM

Chapter5 SwitchboardMaintenanceChapitre5 Entretiendutableaudecontrole

AWARNING Deenergizethisequipmentbeforeperforminganywork

GeneralMaintenanceProcedures

ToobtainthebestservicefromthisswitchboardestablishaperiodicmaintenancescheduleAtaminimumperformanannualcheckandoverallmaintenanceprocedurefortheswitchboarddevicesandallconnectionsEquipmentsubjecttohighlyrepetitiveoperationmayrequiremorefrequentmaintenance

KeepapermanentrecordofallmaintenanceworkIncludealistofperiodicchecksandteststhedatetheyweremadetheconditionoftheequipmentandanyrepairsoradjustmentsperformedMaintenanceemployeesshouldfollowallrecognizedsafetypracticessuchasthoseintheNationalElectricalCodetheCanadianElectricalCodeandincompanyandothersafetyregulationsForspecificinformationaboutthemaintenanceofdevicessuchascircuitbreakersrelaysandmetersrefertotheseparatemanualsprovidedwitheachdevice

ObservethefollowingimportantpointsPeriodicallyinspecttheswitchboardwhileunderloadtodetermineifthereisanyindicationofoverheatingIfoverheatingoranyotherunsatisfactoryconditionisfoundcompletelydeenergizetheswitchboardandinvestigateLookparticularlyforlooseboltsandconnections or overloading Remove any

accumulationofdirtorotherforeignmatterintheenclosureDonottouchlivepartswhiletheswitchboardisenergizedPlatedpartsmaybecomedarkoveraperiodoftimebecause ofoxidation Donotremove this

discolorationasthatwillreducethethicknessoftheplating

RetightenlugsandjointstoeliminatepossibleheatingpointsTransmissionofvibrationsthroughthebuildingstructureandconduitstotheswitchboardmayloosenlugsandjointsTurningtheloadoffandoncausesexpansionandcontractionbetweenlugsandcableswhichtendstoloosenthelugsDonotopensealedbreakersortripunitsasthismaydisturbthecalibrationReturnsuchunitstothe

factoryforanyreplacementrequired

37

A AVERTISSEMENTEnleverlecourantdecet

equipementavantderealisertouttravail

ProceduresdentretiengeneralPourobtenirunmeilleurservicedecetableaudecontroleetabliruncalendrierdentretienperiodiqueFaitesauminimumuneverificationannuelleetuneproceduredentretiengeneralpourlesmecanismesdutableaudecontroleettouteslesconnexionsLequipementquiestsujetauneoperationhautementrepetitivepeutdemanderunentretienplusfrequent

GardezunregistrepermanentdetouttravaildentretienInclureaceregistreunelistedesverificationsperiodiquesetdestestsladateoilcelaaetefaitlaconditiondeIequipementettoutereparationouajustementeffectueLesemployesdentretiendevraientsuivretouteslespratiquesreconnuesdesecuritetellesgluecellesduNationalElectricalCodedu Codecanadiende

1electriciteetcellesdelacompagnieetdautresreglementsdesecurite

Pouruneinformationspecifiqueconcernantentretiendesmecanismestelsquelesdisjoncteurslesrelaisetlescompteursvousrefererauxmanuelsseparesfournisavecchaquemecanisme

ObserverlesimportantspointssuivantsInspectorperiodiquementletableaudecontrolelorsquilestsouslachargepourdeterminersiityaaucuneindicationdesurchauffeSiunesurchauffeesttrouveeoutoutautreconditioninsatisfaisanteenlevercompletementtoutcourantdutableaudecontroleetenchercherlacauseAyezlceilparticulierementsurdesboulonsetdesconnexionsrelacheesouune

surchargeRetirertouteaccumulationdepoussiereouautrematiereetrangeredanslebolderNetouchezpasauxpartiessoustensionlorsqueletableaudecontroleestbranche

LespartiesplaqueespeuventnoirciravecletempsacausedeloxydationNepasenlevercettecolorationcarcelareduiralepaisseurduplacageResserrerlescossesetlesjointspoureliminerdespointspossibledechauffageLatransmissiondevibrationsatraverslastucturede1imrneubleetdes

conduitsautableaudecontrolepeutrelacherlescossesetlesjointsBrancheretdebranchersouventlachargecauselexpansionetlacontractionentrelescossesetlescablescequitendarelacherlescossesNepasouvrirlesdisjoncteursscellesoulesdeclencheurscarcelapeutderangerlacalibrationRetournerdetellesunitesalusinepourtoutremplacementrequis



AmbientTemperaturesandCircuitLoadingSwitchboardsaredesignedforinstallationwheretheaverageambienttemperaturedoesnotexceed25C77FForhighertemperaturesderatingisrequiredTheconductortemperatureswithintheenclosuremaybeashighas80C176FSomepartsofthebreakersswitchesandfusesmayrunevenhotterItisrecommendedthatthermalmagneticmoldedcasebreakersinswitchboardsnotbeloadedinexcessof80of

theratingwhentheloadwillcontinueforthreehoursormoreevenwithambientcompensatedbreakers

ShortCircuits

NormallytheovercurrentprotectivedeviceonthecircuitwillpreventanyelectricaldamageexceptattheactualpointoftheshortcircuitMakeathoroughinspectionoftheentiresystemafteranylargefaultcurrenttoinsurethattherehasbeennomechanicaldamagetoconductorsinsulationorequipment

InadditiontheindividualovercurrentprotectivedeviceordevicesthatperformedtheshortcircuitinterruptionmustbeinspectedforpossiblearcingdamagetothecontactsarcchutesandinsulationDonotopensealeddevicessuchasbreakertripunitsIfthereisanypossibilitythatsealedunitsmayhavebeendamagedtheyshouldbereplacedForadditionaldetailsontheparticulardevicerefertotheapplicableinstructionmanualprovidedwiththedevice

ArcingDamagetoInsulationSomeorganicinsulatingmaterialscarbonizewhensubjectedtotheheatofanelectricalarcandlosetheirinsulatingpropertiesAnyinsulationfoundtobecarbontrackedmustbereplacedbeforeapplyingpower

WaterSoakedEquipmentWhenequipmenthasbecomewatersoakedobservethefollowingpointsduringmaintenance

CompletelydeenergizetheswitchboardCarefullycleananddryallpartsoftheswitchboardWhenusingheatersmakesurethetemperaturedoesnotexceed180F

Replaceallfuses

38

Temperaturesambiantesetchargesdecou7antLestableauxdecontrolesontconcuspouruneinstallationoulatemperatureambiantemoyennenexcedepas25C77QFPourdestemperaturespluseleveesundeclassementestnecessaireLestemperaturesduconducteura1interieurduboitierpeuventetreaussieleveesque80C176FCertainespiecesdedisjoncteursinteetfusiblespeuventdevenirencorepluschaudesI1estrecommandequelesdisjoncteursabalersmoulesthermoinagnetiquesdanslestableauxdecontrolenesoientpaschargesenexcesde80delavaleurassigneelorsqueIachargeseraactiveepourtroisheuresouplusmemeavecdesdisjoncteurscompensespourtemperatureambiante

Courtscircuits

NormalementleraecanismeprotecteurdesurchargedecourantsurlecircuitpreviendratoutdommageelectriquesaufaupointreeldecourtcircuitFaireuneinspectioncompletedetoutlesystemeaprestoutcourantdedefautpoursassurerquilnyapasdedommagesmecaniquesauxconducteursa1isolationoua1equipement

DepluslemecanismedeprotectiondesurchargeoulesmecanismesquifontlinterruptiondecourtcircuitdoiventetreinspectespourdesdommagesdarcsurlescontactsdeschutesdarcetisolationNepasouvrirlesmecanismesscetlescomtnelesdeclencheursde

disjoncteursSilexisteunepossibilitequedespiecesscelleesaienteteendommageesellesdevraientetreremplaceesPourdesdetailsadditionnelsconcernantunmecanismeparliculiervousrefereraumanueldinstructionapplicablefourniaveclemecanisme

DommagepararcaisolationQuelquesmateriauxdisolationorganiquesdisolationcarbonisentlorsdueassujettisalachaleurdunarcelectriqueetperdentleursproprietesisolantesrouteisolationdemontrantunctracedecarbonedoitetre

remplaceeavantderemettrelecourant

EquipementtrempepardeeauLorsque1equipementestdevenutrempepardeleauobserverlespointssuivantsdurantIentretien

Enlevercompletementtoutcourantdutableaudeconmole

NettoyersoigneusementetsechertouteslespiecesdutableaudecontroleLorsquevousutilisezdesappareilsde chauffageassurezvousquelatemperaturenexcedepas180F

Replacertouslnfusibles

v

SpectraSeriesSwitchboards TableauxdecontroleSpectraSeriesT


InspectallindividualdevicesfortheentranceofwaterdirtorforeignmatterDonotopensealeddevicessuchasbreakertripunitsReplacethem

BeforereenergizingtheswitchboardperformamegohmresistancetestasdescribedinTestingandInspectioninChapter2IfassistanceorguidanceisrequiredcontactyourlocalserviceengineerYoursuppliersserviceshophasfacilitiesforreconditioningequipmentanddevices

SparePartsAsparepartsstockforthecomponentsoftheswitchboardsuchasbusandinsulatorsisnotrecommendedWhencomponentsmustbeorderedpleaserefertothenameplatemarkingandshopdrawingnumberandorderbydescriptionAsparepartsstockofdevicessuchascircuitbreakersmetersandswitcheswillvaryduetothevarietyofinstallationsYoursuppliersalesengineerwillbehappytoassistyouintheproperselectionofadevicestocklist

39

InspectertouslesmecanismesindividuelspourlentreedeaudesaleteoudematiereetrangereNepasouvrirlesmecanismesscenescommelesdeclencheursdedisjoncteursLesremplacerAvantderemettrelecourantautableaudecontrolefaitesuntestderesistancemegohmcommedecritdansTestetInspectionauchapitre2SiityabesoindassistanceoudeconseilscontactervotreingenieurdeservicelocalLedepartementdeservicedevotrefournisseuralesmoyenspourreconditionnerIequipementetlesmecanismes

PiecesderechangeUnapprovisionnementdepiecesderechangepourlescomposantesdutableaudecontroletellesquelesbarresomnibusetlesisolateursnestpasrecommandeLorsquelondoltcommanderdescomposantesvousreferersilvousplaitainscriptiondelaplaquesignaletiqueetlenumerodedessindelusineetcommanderparladescription

UnapprovisionnementdemecanismesderechangetelsquelesdisjoncteurslescornpteursetlesinterrupteursvarieradualavarietedesinstallationsLingenieurdesventesdevotrefournisseurseraheureuxdevousaiderpourlechoixappropriedunelistedapprovisionnementdemecanismes


CesinstructionsnontpaspourproposdecouvrirtonslesdetailsouvariationsdeleqiipementnidefournirdessolutionspourtauslesimprevusreliesaveclesoperationscauseesparlinstallationoulentretienSidesinformationssupplementairesetaientrequisesousilsurvenaitunproblemeparticulierlesquelsnesontpassuffisarnmentconvertsselonlacheteurcecidevraitetrerefereaGECompany

GEH5875R050302



GEIndustrialSystems

to

Power Break 0 Devices

Draw 80000 Ampere Frames

0

WARNINGS

CAUTIONS

NOTES

GEH6271

WARNINGSCAUTIONSANDNOTESASUSEDINTHISPUBLICATION



Cautionnoticesareusedforsituationsinwhichequipmentmightbedamagedifcareisnottaken

Notescallattentiontoinformationthatisespeciallysignificanttounderstandingandoperatingtheequipment

ThisdocumentisbasedoninformationavailableatthetimeofitspublicationWhileeffortshavebeenmadetoensureaccuracytheinformationcontainedhereindoesnotcoveralldetailsorvariationsinhardwareandsoftwarenordoesitprovideforeverypossiblecontingencyinconnectionwithinstallationoperationandmaintenanceFeaturesmaybedescribedhereinthatarenotpresentinallhardwareandsoftwaresystemsGEIndustrialSystemsassumesnoobligationofnoticetoholdersofthisdocumentwithrespecttochangessubsequentlymade


ThefollowingaretrademarksofGECompany

PowerBreakMicroVersaTripPMMicroVersaTripPlusPower POWERLEADER

2001GECompanyAllRightsReserved

PowerBreak Devices

DrawOutDeviceInstallation

TableofContents

Description 1

Features 1

InstallingtheDevice 3

RemovingtheDevice 5

MaintenanceProcedures 6

Lubrication 6

ListofFigures1RearviewofthePowerBreakIIdrawoutdevice 1

2Leftsideofdevicesliowingpadlockaccessoryandrackingshaftlockoutplate 1

3Rightsideofthedeviceshowingtherejectionfeatureclrawoutpositionindicatorandelectricoperatorcutoffswitch 2

4LiftingBarattachedtoadrawoutdeviceformanuallifting 3

5LiftingBarattachedtoadrawoutdeviceforliftingwithahoist

6Deviceinstalledonrailsreadytobepushedintothesubstructure 4

7Wrenchattachedtothedevicerackingshaft 4

8Compartmentpositionindicatoronthefrontofthedevice 4

9Withdrawingthesubstructurerails 5

10Rotatingthedeviceforwardforinspection 5

ListofTabes

1Catalognumbersofdrawoutcircuitbreakersandcorrespondingsubstructures 1

2Catalognumbersofdrawoutswitchesandcorrespondingsubstructures 1

3Illustrationoftherejectionschemelogicshowingwhichcircuitbreakersmaybeinstalledinwhichsubstructures 2

4Illustrationoftherejectionschemelogicshowingwhichswitchesmaybeinstalledinwhichsubstructures 2

ii

0Description

TypesSSDandSHDPowerBreak11drawoutcircuitbreakersareusedintypesSPSandSPHsubstructureswithappropriatecatalognumberslistedinTable1PowerBreakIIswitchesareusedonlywithtype SPH

substructureswithappropriatecatalognumberslistedinTable2Drawoutconstructionpermitsactivationofanewfeederallowsrapidreplacementofadeviceandfacilitatesinspectionandmaintenanceofthedrawoutdevicewithnoneedtodeenergizetheentireswitchboard

DrawOutBreaker

SSDO8X2

SHDO8X2

SSD16X2

SHD16X2

SSD20X220

SHD20X220

SSD25X

SHD25X

SSD30X3

SHD30X3

SSD40X4

SHD40X4

DrawOutSwitch

SHDO8Y2

SHD16Y2

SHD20Y2

SHD25Y

SHD30Y3

SHD40Y4

Substructure

SPSDOS08

SPHDOS08

SPSDOS16

SPHDOS16

SPSDOS20

SPHDOS20

SPSDOS25

SPHDOS25

SPSDOS30

SPHDOS30

SPSDOS40

SPHDOS40

Substructure

SPHDOS08

SPHDOS16

SPHDOS20

SPHDOS25

SPHDOS30

SPHDOS40

NoteInthecircuitbreakercatalognumberreplaceXwithBforMicroVersaTripPlusorMicroVersaTripPMTTripUnitsorwith0forPowerkTripUnits

Table1Catalognumbersofdrawoutcircuitbreakersandcorrespondingsubstructures

Table2Catalognumbersofdrawoutswitchesandcorrespondingsubstructures

Features

ThefeaturesdescribedbelowareillustratedinFiguresI2and3

PrimaryDisconnectsPrimacypowerisfedthroughmultiplefingerprimarydisconnectswhenthedeviceisintheconnectedposition

SecondaryDisconnectsControlpowerisprovidedthroughthesecondarydisconnectsinthetestandconnectedpositionsonlyAllaccessoriesterminateatdedicatedpositionsregardlessofthecombinationofaccessoriesinstalled

RollersTherollersonthesidesofthedevicerideon

retractablerailsinthedrawoutsubstructureforeasyinstallationandremoval

DrawOutMechanismArackingshaftpowersacentrallymountedscrewthroughachaindriveintoafixednutinthesubstructureAspecialspeedwrenchissuppliedwithanintegralt2inchsquaredrivesockettoaidininstallationandremoval

RackingShaftWrenchLockoutPlateThisinterlockpreventsengagementofthewrenchwhenthedevicecontactsareclosed

Rollers

ShutterActuator

PowerBreak Devices


SecondaryDisconnects

Primary DrawOut DrawOut BypassSwitchDisconnects Interlock Mechanism Actuator

Figure1RearviewofthePowerBreak11drawoutdevice

DrawOutPadlock

AccessoryCatNoTDOPC

RackingShaftWrenchLockout

Plate

Figure2Leftsideofthedeviceshowingthepadlockaccessoryandrackingshaftlockoutplate

PowerBreak Devices


DrawOut

Position

Indicator

RejectionFeature

Figure3Rightsideofthedeviceshowingtherejectionfeaturedrawoutpositionindicatorandelectricoperatorcutoffswitch

DrauiOutPositionIndicatorIndicateswhetherthedeviceis

intheconnectedtestordisconnectpositionElectricOperatorCutoffSwitchPreventscyclingofthespringchargingmotorduringinstallationorremovalofadevice

DrawOutInterlockThisfeaturetripsacloseddeviceifthewrenchinterlockisdeliberatelydefeatedThedeviceistrippedbeforetheprimarydisconnectspartasthedeviceisrackedoutandbeforetheprimaldisconnectsengageasthedeviceisrackedin

RejectionFeatureThisfeaturepreventsinsertionofadeviceintoasubstructureoflowerampereratingorhighershortcircuitratingItdoesnotrejectadevicewithincompatiblecontrolwiringSeethelabelonthedeviceorTableslor2forthepropersubstructurecatalognumberAlsoshowninFigure8

Tables3and4illustratetherejectionschemelogicNotethatdevicesmaybesafelyused in higherratedsubstructuresHoweverlocalandindustrycodesandstandardsrequirethatconductorsbesizedtothesubstructureThereforeinstallingdevicesinsubstructureswithhigherratingsispossiblebutnoteconomicalDrawOutPadlockAccessoryWhenapadlockisinstalledthisfeatureworkswiththerackingshaftlockoutplatetopreventengagementoftherackingshaftwrenchShutterActuatorAstudactuatestheoptionalshutteraccessory

ByPassSwitchActuatorOperatestheoptionalbypassswitchaccessory

LiftingBarTheLiftingBarcatalognumberTDOLBisavailableforsafehandlingofthedrawoutdeviceasillustratedinFigures4and5

2

BreakerSSDO8X202X204X208SHDO8X202X204X208

SSD16X210X216SHD16X210X216

SSD20X220SHD20X220

SSD25X210X220X325SHD25X210X220X325

SSD30X330

SHD30X330

SSD40X440SHD40X440

Switch

SHDO8Y202Y204Y208

SHD16Y210Y210

SHD20Y22C

SHD25Y210Y220Y325

SHD30Y330

SHD40Y440

SubstructureSPSDOS08SPHDOS08

SPSDOS16

SPHDOS16

SPSDOS20SPHDOS20

sSPSDOS25SPHDOS25

SPSDOS30SPHDOS30

1SPHDOS40

NoteInthedevicecatalognumberreplaceXwithBforMicroVersaTripPIusTMorMicroVersaTripPMTTripUnitsorwithDforPowerTMTripUnits

Table3Illustrationoftherejectionschemelogicshowingwhichcircuitbreakersmaybinstalledinwhichsubstructures

Substructure

SPHDOS08

SPHDOS16

sSPHDOS20

SPHDOS25

SPHDOS30

SPHDOS40

Table4Illustrationoftherejectionschemelogicshowingwhichswitchesmaybeinstalledinwhichsubstructures

ATTENTIONLemecanismecloitetreaOFFavantquilnesoitembrocheSileressortdefermeturecle

mecanismeestchargefernierlescontactsdemecanismeparactionsurleboutonONpuisappuyersurleboutonOFFpourouvrirlescontacts

4Engagethe1L2inchsquareendoftherackingshaftwiththesuppliedwrenchcatalognumberTDORTandrotatetheshaftclockwisetodrawthedeviceinto

theTESTorCONNECTEDpositionasillustratedinFigure7ThecompartmentpositionindicatorisshowninFigure8

NOTEIfthedevicedoesnotfitthestructurechecktherejectionrelationshipillustratedinFigure8toverifythatacorrectlyratedcleviceisbeinginstalledTable1liststhecorrectdrawoutsubstructureforeachdeviceframe

NOTESilemecanismenerentrepasclansleberceauverifierlecletrompeurillustredanslesfigure8quientpecheinsertiondimauvaiscalibreclemecanismeLaTable1definisleberceauconvenableachaquetailledemecanisme

3

PowerBreakIIDevices


InstallingtheDevice

Usethefollowingproceduretoinstallthedrawoutdeviceintothesubstructure r

1AttachtheLiftingBarcatalognumberTDOLBby s LiftingBarlocatingthehooksonthebarbeneaththeshoulderstudsofthedeviceasillustratedinFigures4and5

2PulloutthesubstructurerailsuntiltheydropintothehorizontallockedpositionLowerthedevicesothatthegroovesintherollersdropovertherails

3MakesurethegroovesinallrollersstraddletherailsasillustratedinFigure6thenremovetheLiftingBarandpushthedeviceintothesubstructureuntilitstopsintheDISCONNECTEDpositionThenlifttherailsandpushthemintothestoredposition

CAUTIONThedevicemustbeOFFbeforeitis

connectedIfthecleviceischargedpresstheONbuttontoclosetheclevicecontactsthenpresstheOFFbuttontoopenthecontacts

Shoulder

Stud

Figure4LiftingBarattachedtoadrawoutdeviceformanuallifting

Figure5LiftingBarattachedtoadrawoutdeviceforliftingwithahoist

PowerBreakIIDevices


Figure6Deviceinstalledonrailsreadytobepushedintothesubstructure

RackingTool

Figure7Wrenchattachedtothedevicerackingshaft

4

Substructure

RejectionFeature

v 06in

lkminimum

Device

RejectionFeature

CompartmentPositionIndicator

Figure8Compartmentpositionindicatoronthefrontofthedevice

RemovingtheDevice

Usethefollowingproceduretoremovethedrawoutdevicefromthesubstructure

CAUTIONThedevicemustbeOFFbeforeitisdis

connectedandremoved

ATTENTIONLemecanismedoitetreaOFFavantquilnesoitdebrocheetdepose

1Engagethe1 2inchsquareencloftherackingshaftwiththesuppliedwrenchcatalognumberTDORTasillustratedinFigure7androtatetheshaftcounterclockwisetowithdrawthedevicetothe

TESTorDISCONNECTEDpositionThecompartmentpositionindicatorisshowninFigure8

2PullthesubstructurerailsoutasfaraspossibleuntiltheydropintothehorizontallockedpositionasillustratedinFigure9

3FromtheDISCONNECTEDpositionpullthedeviceoutontherailsuntilthefrontrollersfallintothe

detentasillustratedinFigure64Thedevicecannowberotatedaboutthefrontroller

bypullingforwardasillustratedinFigure10forinspectionoftherearofthedeviceoritcanbecompletelyremovedafterattachingtheLiftingBarasillustratedinFigures4and5

Figure9Withdrawingthesubstructurerails

5

PowerBreakDevices


Figure10Rotatingthedeviceforwardforinspection

PowerBreak Devices


MaintenanceProcedures

AregularmaintenancescheduleshouldbeestablishedtoobtainthebestserviceandreliabilityPlantoperatingandlocalconditionsdictatethefrequencyofinspectionsrequired

ApermanentrecordshouldbekeptofallmaintenanceworkItwillbeavaluablereferenceforsubsequentmaintenanceworkandstationoperationRecordsshouldinclude reports oftests performed condition of

equipmentandrepairsandadjustments

MaintenanceemployeesmastfollowallrecognizedsafetypracticessuchasthosecontainedintheNationalElectricalSafetyCodeandincompanyorothersafetyregulationsSolidinsulationsurroundinganenergizedconductorinpowerapparatusmustneverbereliedupontoprovideprotectiontopersonnel

Drawoutstructureandconnectionsshouldbegiventhefollowing overall maintenance at least annuallyMaintenancefrequencydependsontheseverityofserviceandatmosphericconditionsEquipmentsubjecttohighlyrepetitive operation may require more frequentmaintenance

Whilesomeofthesestepscanbedonewiththedeviceinthetiltoutpositionacompletecheckcanonlybeniacleafterremovingthedevicefromtherails

WARNINGBeforeattemptinganyworkondrawoutdevicesensurethatallsourcesofpower primaryandsecondaryhavebeendeenergized

AVERTISSEMENT Avant cle commencer toute

interventionstirdesmecanismesdebrochableverifier

quetouteslesalimentationsdepuissancealafoisprimaireetsecondairesonttoupees

1ThoroughlycleantheequipmentbyremovingalldustandotheraccumulationsWipeorvacuumcleanthebusesandsupportsDonotusecompressedairforblowingoutequipment

2InspectbusesandorterminallugconnectionsforsignsofoverheatingorweakeningofinsulatingsupportsCheckindicatingdevicesandmechanicalandkeyinterlocksforproperfunctioningLubricateallmovingandrubbingpartswithasuitablelubricantsuchasMobil28redgrease

3CheckprimaryandsecondarydisconnectingsurfacesforsignsofabnormalwearoroverheatingIfrequiredcleancontactswithasuitablesolventDiscolorationofsilveredsurfacesisnotharmful

unlessatmosphericconditionscausedepositssuchassulfidesonthecontactsurfaces

4Checktoseethatallanchorboltsandstructurebolts

aretightInspectallcableorbusconnectionsforsigns of overheating and tighten all loose

6

connectionsCheckthatallsecondaryconnectionsaresecureandallcontrolwiringisintact

5AftercleaningwiththedeviceremovedmeasureandrecordresistancestogroundandbetweenphasesofinsulationonbusesandconnectionsSincedefinite

limitscannotbegivenforsatisfactoryresistancevalueskeeparecordofresistancereadingssothatweakeningofinsulationfromonemaintenanceperiodtothenextcanberecognizedbycomparingreadingsReadingshouldbetakentindersimilarconditionseachtimeifpossibleandtherecordshouldincludetemperatureandhumidityIlighpotentialtestsarenotrequiredbutifitseemsadvisablebasedoninsulationresistancetestsorafter

repairstestvoltageshouldnotexceed75ofthefactorytestvoltagewhichistwotimestheratingplus1000volts

6OperateeachdeviceintheTESTpositiontoensureproperfunctioningThisisparticularlyimportantfordevicesthatnormallyremainineithertheopenedorclosedpositionsforlongperiods

7When the equipment is subject to unusual

conditionssuchascontaminatingfumesandexcessivemoistureschedulemaintenanceatmore

frequentintervalsInthiscasethisproceduremaynotbesufficientandadditionalprecautionsmaybenecessarytoprotecttheequipment

Lubrication

AlltheareassubjecttofrictionareliberallycoatedatthefactorywithMobil28redgreaseIfthecontactsurfacesthedevicepowerscrewandtheinterlockpinarecleanedduringmaintenancecoattheprimarydisconnectcontactsurfacesthethreadsofthenutorscrewandtheinterlock

pinwithMobil28


GEH6271R040501 2001GeneralElectricCompany

GEIndustrialSystems

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Theseinstructionsdonotpurporttocoveralldetailsorvariationsinequipment nortoprovideforeverypossiblecontingencytobemetinconnectionwithinstallationoperationormaintenanceShouldfurtherinformationbedesired orshouldparticularproblemsarisewhicharenotcoveredsufficientlyforthepurchaserspurposesthemattershouldbereferredtotheGeneralElectricCompany

CONTENTS

Page

INTRODUCTION 3

SolidstateProgrammerUnitOnly ModeA 3

CompleteTripDeviceSystem ModeB 3

SPECIFICATIONS 3

APPLICABLETIMECURRENTCURVES 3

OPERATINGCONTROLS 3

ONOFFSwitch 4

TripBreaker ProgrammerOnlySwitch 4

TestSelector 4

ProgrammerLongtimePickupSettingSelector 4

CurrentAdjustKnob 4

PresetCurrentButton 4

StartButton 4

TestIndicator 5

TripIndicator 5

ResetButton 5

PhaseSensorContinuityTest 5

TestcurrentMeter 5

ElapsedTimeMeter 5

TestSetLockoutIndicator 5

ExternalMonitorJacksTestSetAccuracy 5

2

CONNECTINGTHETESTSET 6

SafetyPrecautions 6

Connections 6

ProgrammerOnlyTest ModeA 6

CompleteSystemTest Mode8 7

PRELIMINARYTESTPROCEDURE 7

FUNCTIONALTESTS

LongtimePickupTest 8

LongtimeDelayTest 9

ShorttimePickupTest 10

ShorttimeDelayTest 11

InstantaneousPickupTest 12

GroundFaultPickupTest 13

GroundFaultTimedelayTest 14

PhaseSensorContinuityTest 14

FaultTripIndicators 15

IFTESTRESULTSDONOTCONFORM 15

COMPLETIONOFTESTS 15

SCHEMATICPARTSLIST 1617

SIMPLIFIEDSCHEMATICCIRCUITDESCRIPTION 18

ThepurposeoftheseinstructionsistoextendtheusefulnessoftheTAKTS1TestSetsothatit

mayalsobeusedtotestVersaTripMode2solidstatetripdevicesItmaynotbeusedtotestearlierVersaTripmodeltypes

TESTINGVERSATRIPMODEL2WITHTESTSETCATNOTAKTS1GEI86158

INTRODUCTION

TestSetTAKTS1 isaportableinstrumentdesignedforfieldtestingtheperformanceofTypesSSTandECSsolidstateovercurrenttripdevices

Followingarealistofcomponentswhichcomprisethecompletetripdevicesystem

1SolidstateProgrammerUnit

2PhaseCurrentSensors

3FluxShiftMagneticTripDevice

4FourthwireNeutralSensorforunitscon

tainingaGroundFaulttripelementforuseonthreephasefourwireToadcircuits

AllcomponentsexcepttheNeutralSensoraremountedintegraltothecircuitbreakerWhenusedtheNeutralSensorisseparatelymountedinthebusorcablecompartmentoftheswitchgearIndrawoutconstructionitisautomaticallyconnectedtothetripdeviceonthebreakerviaadrawoutsecondarydisconnectblock

TheTAKTS1TestSetisusedtoperformthevarioustripdevicetestsintwobasicmodes

A SolidStateProgrammerUnitOnlyB CompleteTripDeviceSystem

WARNING THESE TESTSCANBECONDUCTED ONLY ON A DEENERGIZEIBREAKER ONEWHICHIS

COMPLETELYDISCONNECTEDFROMITSPRIMARYANDCONTROLPOWERSOURCES

AlltestsareconductedwiththeprogrammerplugdisconnectedfromthebreakerItmaybenecessarytoremovetheprogrammerfromthebreakertogainaccesstoitstestplug

SOLIDSTATEPROGRAMMERUNITONLYMODEA

TestScope

1VerifythetimecurrentcharacteristicsandpickupcalibrationofthevarioustripelementsDesignationsforthetripelementsareabbreviatedasfollows

LT LongTimeST ShortTime

INST Instantaneous

GF GroundFault

2VerifyoperationofthefaulttripindicatorsonProgrammerunitssoequipped

COMPLETETRIPDEVICESYSTEMMODEB

TestScope

1PerformallprogrammertestspreviouslydescribedplustheprovisiontoactivatetheFluxShiftMagneticTripDevicetoverifyitsoperationbyphysicallytrippingthebreaker

2CheckcontinuityofthePhaseSensors

SPECIFICATIONS

Input105125Vac5060Hz

PowerConsumption150wattsmaximum

Weight20pounds

Dimensions15inLx9inHx934inD

APPLICABLETIMECURRENTCURVES

VersaTrip MOD2LTST INST GES618461866187and6188

VersaTrip MOD2 GroundFault GES618561896190and6191

OPERATINGCONTROLS

TheTestSetindicatorsandoperatingcontrolsareidentifiedonthefrontpanelarrangementshowninFig1anddescribedonpages4and5

3

GE86158TESTINGVERSATRIPMODEL2WITHTESTSETCATNOTAKTS1

ONOFFSWITCH

ELAPSEDTIMEMETER

1

0000QImSECONDS

PRESETCURRENT START

CIRCUITPROICfREOVICISOLPTPLINVILLECONKUCO1

GENERAL

SSTECSTESTSETCATNOTAKTS1

INSTRUCTIONSGEN64354

TESTSELECTOR

B

L GROUNDOA EAULT

TRIPBREAKER

ELECTRIC errPROGRAMMER

ONLY

PROGRAMMERLONGTIME

PICKUPSETTING

Applies115VacinputpowertothetestsetAredcompanionLEDindicatorlocateddirectlyaboveilluminateswhentheswitchisintheONpositionProtectionisprovidedbyaoneamperefuselocatedabovetheindicatorlight

TRIPBREAKER PROGRAMMERONLY

SWITCH

Providesachoiceoftwotestmodes

ProgrammerOnlyPosition ModeA

Theprogrammerstripsignaloutputisconfinedtothetestsetcircuitryandcannottripthebreaker

TripBreakerPosition ModeB

TheprogrammerstripsignaloutputisdirectedtothecircuitbreakersmagnetictripdevicetophysicallytripthebreakerThismodeestablishestheintegrityofthemagnetictripdeviceandtheprogrammerscapabilitytoactuateit

TESTSELECTOR

PositionedaccordingtothetypeoftestdesiredPhaseCurrentABCorGROUNDFAULT

4

TESTCURRENTMETER

Fig1FrontpanelofTestSetTAKTS1

PROGRAMMERLONGTIMEPICKUP

SETTINGSELECTOR

EstablishesatestcurrentmagnitudeconsistentwithandspecificallyforeachcontinuousamperesetpointontheprogrammerForallphasecurrenttestingLTSTandINSTelementsthepositionofthiscontrolmustmatchthecontinuousamperesettingontheprogrammer

CURRENTADJUSTKNOB

Avariabletransformerforestablishingthedesiredleveloftestcurrenttobeappliedtotheprogrammer

PRESETCURRENTBUTTON

EnablestheoperaortopreestablishviatheCURRENTADJUSTcontrolthedesiredtestcurrentpriortoinitialingatestForthiscontroltofunctiontheprograrrmerunitmustbeconnectedtothetestset

STARTBUTTON

OR

4POSH

TEST

PHASESENSORCONTINUITYTEST

OA OC

InitiatesthetestrunbyapplyingcurrenttotheprogrammerThecurrentpersistsuntiltheunittripsortheRESETbuttonisactuated

TESTINDICATOR

TESTINGVERSATRIPMODEL2WITHTESTSETCATNOTAKTS1GE186158

ThisLEDlightswheneverthePRESETCURRENTorSTARTcontrolsareactivated

TRIPINDICATOR

AnLEDwhichwhenlitindicatesthatanacceptabletripsignalhasbeendeliveredbytheprogrammerConverselyatripnotaccompaniedbythelightsignifiesthatthetripsignalamplitudeistoolowUponcompletionofatesttheTRIPindicatorstayslituntiltheRESETbuttonisdepressed

RESETBUTTON

ResetstheTestSetlogicsothatanewtestsequencecanbeinitiatedItalsostopsatestinprogress

PHASESENSORCONTINUITYTEST

ThissectionofthepanelcontainscontrolsforcheckingelectricalcontinuityofeachphasesensorcircuitTheselectordeterminesthephasetobetestedPropercontinuityexistswhentheOKLEDindicatorlightsupwhenthePUSHTOTESTbuttonisdepressedNolightsignifiesthatahighresistanceoropencircuitexistsintheCToritswiringharnessseeNote3page14

TESTCURRENTMETER

ProvidesdigitalreadoutofthenormalizedtestcurrentlevelbeingappliedtotheProgrammerUnitItisnevernecessarytocalculateatestcurrentvalue

ELAPSEDTIMEMETER

AmechanicalcounterwhichrecordstheprogrammerstrippingtimeinsecondsandtenthsItmustbemanuallyresetaftercompletionofeachtest

NOTEWhenoperatingtheTestSetfroma50HzsupplyreadingsoftheElapsedTimelvetermustbemultipliedbya12factor

TESTSETLOCKOUTINDICATOR

TopreventpossibledamagetotheProgrammerUnitwhensubjectedtoabnormallyprolongedorcontinuoustestingathighcurrentlevelsalockout

circuitisprovidedThiscircuitmonitorsthecurrenttimeinputtotheprogrammersuchthatwhenapredeterminedlimitisexceededtheTestSetbecomesinoperativeforaperiodofapproximately70secondsItthenautomaticallyresetstoitsnormaloperatingstateAlockoutconditionexistswhenevertheTESTSETLOCKOUTindicatorislit

EXTCRNALMONITORJACKSTESTSETACCURACY

ThetestcurrentvaluesdisplayedontheTestCurrentMeterareaccuratetowithin 3percentofthemeterreadingTheselimitsarecontingentuponacleansinewaveinputvoltagetotheTestSetWavedistortioncancauseadditionalerror

ShouldgreateraccuracybedesiredprovisionismadeforconnectingexternalinstrumentsviatheEXTERNALMONITORjacksonthefrontpanelThesejacksareconnectedacrossanisolatedprecision02ohmresistorinserieswiththetestcurrentcircuitOutputatthesejacksisshowninTable1

TheEXTERNALMONITORjacksmayalsobeemployedinconjunctionwithastorageoscilloscopeformoreaccuratemeasurementoftriptimesFortriptimesintherangeoflessthanonesecondtheTestSetstimemetercanprovideonlyasingledigitapproximationnearest01second

AOBorq5C

GROUND

FAULT

TABLEI

EXTERNALMONITOROUTPUT

TESTSET

CONTROLPOSITIONSPROGRAMMER

TEST LONGTIMESELECTOR PICKUP

SETTING

06X

07X

08X

09X

10x

11x

NotApplicable

AC

MILLIVOLTS

PERTEST

CURRENTUNIT1

60

70

8090

100

110

100

EXAMPLE Theexternalmonitoroutputwithaprogrammerlongtimepickupsettingof07XandaTestCurrentMeterreadingof600 70x600420my 1percent

5

GEI86158TESTINGVERSATRIPMODEL2WITHTESTSETCATNOTAKTS1

R

MALE

PRnaRAMMFRUNITSIDEVIEW

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SAFETYPRECAUTIONS

WARNING BEFORE CONNECTING

THETESTSETTOTHEBREAKERTRIP11r1CEcYSTMcnielIOCTLJATTLICUCVIVJIJlC1vl lvvurlalrlznr Iris

CIRCUITBREAKERISCOMPLETELYDISCONNECTED FROM ITSPOWER

SOURCEONDRAWOUTEQUIPMENTRACKTHEBREAKERTOITSDISCONNECTEDPOSITIONVERIFYTHATTHEBREAKERISTRIPPED

CAUTIONIONIVEVER DISiEVGA THE

HARNFSS CONNECTOR FROM THE

PROGRAMMERUNITONABREAKERTHATISENERGIZEDANDCARRYINGLOADCURRENT THISWILLOPEN

CIRCUIT THE CURRENTSENSORSALLOWINGDAivGERVuSAvDDAMALIAIrVOLT TnEVFnPCFFMV1VJVV1IPIVLv

FIG2

FEMALE BREAKERHARNESSTOIUIPNTSENSORS

n ANDMAGNETICTRIPDEVICE

r

NOTETHEPROGAMMERPLUGLOCATIONMI1VARYIIEPFNfINCf1NRRFASFR

FRAMESIZEITISLOCATED

EITHERONTHEBACKORTHESIDE

YAIVELOr INCrnuunAivimtnBOA

Fig2Normalinservicebreakerconnection

srINNrsTIIflI

TAKTSTESTSET

PROGRAMMERONLYTEST

MODEASEEFIG3

Fig3ConnectionforProgrammerOnlytest

NOTEBeforeproceedingwiththefollowingconnectionworkensurethattheTestSetpowersupplycordisnotconnected

1RemovebreakercoverandProgrammerUnit

breakerharnessfrom hLDisconnectthe5realcernaflleaafromthe

ProgrammerUnit

3PlugtheTestSetfemaleconnectorleadtothereceptacleontherearoftheprogrammer

4TheTestSetmaleconnectorleadneednotbeJ

theLharness ProgrammerPconnectedtouIeufeclclharnessforIlvgraliOnlytestingHotheFig4connectionvin

shouldheusedifCompleteSystemtestsaretoberunalso

TESTSET

MALECONNECTOR

NTLlccn

0

s


TESTSET

LEADS

1RemovebreakercoverandProgrammerUnit

2DisconnectthebreakerharnessfromtheProgrammerUnitandreconnectitsfemaleconnectortothemaleconnectorleadfromtheTestSet

3PlugtheTestSetfemaleconnectorleadintothereceptacleontheprogrammer

4BreakerswithVersaTripMOD2areprovidedwithprogrammerpositioninterlocksThesemustbebypassedandthebreakercoverreplacedtoalsotesttheFluxShiftDevice

PRELIMINARYTESTPROCEDURE

Thefollowingstepsshouldbeconductedbeforestartingfunctionaltests

1PositiontheTestSetcontrolsasfollows

CURRENTADJUSTRotatetozero

TESTSELECTORA

TAK

TESTSET

Fig4ConnectionforCompleteSystemtest

BREAKERHARNESS

4TurnpowerON

AC

SOURCE

NOTE THEPROGAMMERPLUGLOCATIONWILLVARY

DEPENDINGONBREAKERFRAMESIZEITISLOCATEDEITHERONTHEBACKORTHESIDEPANELOFTHEPROGRAMMERBOX

COMPLETESYSTEMTEST TRIPBREAKER PROGRAMMERONLYMODEBSEEFIG4 Asdesired

PROGRAMMERLONGTIMEPICKUPSETTINGPositionthisknobidenticaltothe

programmerscontinuousamperesetting

2RecordtheInServicesettingsoftheprogrammersothatitssetpointscanberestoreduponcompletionoftesting

3ConnecttheTestSetpowercordtothe105125Vacpowersource

5PushtheSTARTbuttonTheElapsedTimeMeterwillstarttorunandtheTESTindicator

shouldlightandremainlit

6PushtheRESETbuttonTheElapsedTimeMeterwillstopandtheTESTindicatorlightwillgoout

7MechanicallyresettheElapsedTimeMeterFunctionaltestingdescribedindividuallyforeachtripelementinsubsequentpagesmaynowbegin

7


PURPOSE

dviiiurired

that within ForVerifytnatpickupoccurswithintoleranceForanygivenpickupsettingthisisachievedintwosteps

1TestforNOPICKUPatacurrentvalue

slightlybelowthepublishedlowertolerancelimitSeeNote1

nTest PICKUP tvalueLIeStforPltwratacurrentvalueS lli

abovepublisheduppertolerancelimit SabllIcpiaII1Irp ee

Note2

PROCEUDREIVV

NOPICKUP

1Programmersettings

LONGT1MEDELAY setonMINband

ThINTorMAXbandsmayheusedifdesired

2PositionTestSetcontrols

PICKUP

8

PROGRAMMERLONGTIMEPICKUPSETMust LtheTINGInvu Pvlusimatchtheprograricon

tinuousamperesetting

TESTSELECTOR ABorC

TESTCURRENT PresettheNOTRIPtest

currentshowninTable2

JneaetUhlerandRESETbutton

4PushSTART Allowtesttorununtiltime

delayofTable2hasexpiredUnitshouldNOTtripFor50Hzoperationmultiplytimerreadingsby12

1PositionTestSetcontrols SameasNO

PICKUPStep2except

PresetCURRENTLEVELtothetripcurrentshowninTable2

2ResettimerandRESETbutton

3PushSTARTAllowtesttorununtilunit

tripsThetimemeterreadingshouldconformtoTable2limits For50Hzoperationmultiplytimerreadingsby12

IfunitdoesnottripwithinthespecifiedtimerepeatthetestcarefullymonitoringandreadjustingthetestcurrentasnecessaryTransientdipsinthesupplyvoltagecouldlowerthetestsignalcurrentbeowitspickupvaluecausingtheprogrammertimingcircuittoreset

RepeatPICKUPandNOPICKUPtestsontheotherphases

MODE

NOTRIP

TRIP

TABLE2

LONGTIMEPICKUPVERSATRIPMODEL2PROGRAMMERS

TESTCURRENT

SENSORAMP

RATING

TEST1IMITSTIMEINSECONDS

1600A 2000A MIN INT MAX

ORLESSORMOREBANDBANDBAND

050 100 250 I500 1000

065 130 200 400 800

Thesensorampratingisshownonthefaceoftheprogrammerbeingtesta1

NOTE1Lowertestlimitsareextended

belowthepublishedpickuptolerancetoallowforTestSetaccuracy

NOTE2UppertestlimitsexceedthepublishedpickuptolerancetoallowforTestSetaccuracyplusnominaldipsinTestSetsupplyvoltage Duringtestingthetestcurrentshouldbemonitoredandadjustedifnecessary

Iftestresultsdonotconformseepage15

0

a

PURPOSE

PROCEDURE

iPositionTestSetcontrols

X

VALUE


LONGDELAYTEST

theVerifythathe

TcharacteristicVerify lduIeLIcnarderlStiCconformstoits

upperandlowerbandlimitsThistestrequiresmeasurementofdelaytimesatthreedifferentvaluesoftestcurrent

PROGRAMMERLONGTIMEPICKUPSETTING Mustmatchtheprogrammerscon


TESTSELECTOR OABorC

TESTCURRENT FromTable3selectthreetestcurrentvaluesPresetthefirstvalue

15X

2OX

30X40X

50X

60X

70X

8OX

TESTCURRENT

SENSORAMPRATING

1600A 2000A

ORLESS ORMORE

075

100

150200

250

300

350

400

150

200

300400

500

600

700

800

ThesensorampratingisshownonthefaceoftheprogrammerbeingtestedtReflectingthe 3percentTestSetaccuracyalltestlimitsareextendedbeyondthepublished

bandlimitsofthetimecurrentcurvesDuringtestingthetestcurrentshouldbemonitoredandreadjustedifnecessary


TABLE3

LONGTIMEDELAY

VERSATRIPMODEL2PROGRAMMERS

NOTEThesevaluesmustbebelowthe

shorttimeandinstantaneouspickupsettingsontheprogrammerotherwiseaprematuretripsignalwillbereceivedfromthosefunctions


3PushSTARTAllowtesttorununtiltripoccursTIMEmeterreadingshouldconformtoTable3limitsFor50Hzoperationmultiplytimerreadingsby12

4RepeattheabovetestattheothertwotestvaluesThisstepverifiesthelinearityoftheTCcharacteristic

5Repeatthetestontheotherphasesatonetestvalue

Repeattheabovetestseriesontheotherdelaybands

TESTLIMITSt

TIMEINSECONDS

MIN 1NT MAX

BAND BAND BAND

6021018

338573

15025584143

5492

3764

2747

2136

12002037

6771146

301509169286

10818375127

5593

4272

2408407413542292

6021018338573

216367150255

110187

84143

9

GE86158TESTINGVERSATRIPMODEL2WITHTESTSETCATNOTAKTS1

PURPOSE

SHORTTIMEPICKUPTEST

VerifythatpickupoccurswithintoleranceThisrequirestwotestsatanydesiredpickupsettingoneforpickupattheuppertolerancelimitthesecondfornopickupatthelowertolerancelimit

PvCLVUDE

PICKUP

1Programmersettings

10

STDELAYBAND Asdesired

INSTIPICKUP MustbesethigherthantheSTpickup otherwisetheunit illtiSpicnipsettingvcivvlacuicLunitvditripufirstonINSTmovie


PROGRAMMERLONGTIMEPICKUPSETTING Mustmatchtheprogrammerscontinuousamperesetting

TESTSELECTOR OABorC

TESTCURRENT PresetanuppertestcurrentlimitfromTable4


PRO

GRAMMER

PICKUP

SETTING LOWER

LIMIT

NOTRIP

15 065

2 087

25 109

3 130

4 174

5 218

6 261

7 305

8 349

SENSORAMPERERATING

1600AORLESS

60HZ 50HZ

UPPER

LIMIT

TRIP

085

113

142

170

227

283

340

397

453

TABLE4

SHORTTIMEPICKUP


TESTCURRENT

LOWER

LIMIT

NOTRIP

063

084

105

127

169

211

254

296

338

ACTUALPICKUPVALUEifdesired

NOPICKUP

Thesensorampereratingisshownonthefaceoftheprogrammerbeingtested


4PushSTARTTheunitmusttripinTessthanonesecondasindicatedbythetimerFor50Hzoperationmultiplytinierreadingsby12

StartingattheTowertolerancelimitTable4testincrementalincreasesintestcurrentuntila

tripoccursinlessthanonesecondasindicatedbythetimerPushthePRESETCURRENTbuttonreadtheactualpickupvalue

1Programmersettings SameasPICKUPStep1

2PositionTestSetcontrols SameasPICKUPStep2except

TESTCURRENT Presetthelowertestcurrent

limitfromTable4

3PushSTARTTheunitmustnottripinTessthanonesecondHoweveratripmayoccurafteronesecondduetoasignalfromom LTelementtheLTeciiicit

F50Hoperationmultiplytimerreadingsby12

RepeatPICKUPandNOPICKUPtestsforatleastonesettingoneachoftheotherphases

SENSORAMPERERATING

2000AORMORE

60HZ 50HZ

UPPER LOWER UPPER LOWER UPPER

LIMIT LIMIT LIMIT LIMIT LIMIT

TRIP NOTRIPTRIP NOTRIPTRIP

082 130 170 127 165

110 175 227 169 220

137 218 283 211 275

165 261 340 254 330

220 349 454 339 440

275 436 567 424 550

330 523 680 508 659

385 611 793 592 769

440 698 907 678 879

PURPOSE

ProvideanapproximateindicationthattimedelayoccurswithinthetirnefursvJiutteUfneDandSelectedDuetothesmalltimemagnitudesinvolved05secondsorlessthetimersrightdigitprovidesonlyaroughapproximationoftheactualtriptimeIfamoreaccurate reading is desired theEXTERNAL

MONITORORjacksmaybeemployedasdescribedpreviouslyinOPERATINGCONTROLS

SHORTTIME PICKUP Use minimum

setting

TESTINGVERSATRPMODEL2WITHTESTSETCATNOTAKTS1GEI86158

HARTTIMEDELAYTEST

PROCEDURE

1Programmersettings

INSTPICKUP Usemaximumsetting

7PositionTSTestSetcontrols

PROGRAMMERLONGTIMEPICKUPSETTING Mustmatchtheprogrammerscon


TESTSELECTOR OABorC

TESTCURRENT Presetatestcurrent

valuetwostepshigherthantheprogrammersSTpickupsettingegpreset50fora3XpickupsettingThisavoidsmeasurementatthekneeofthetimecurrecurvewherethetimedelaymaybelongerthanthebandlimitsgiveninTable5


4PushSTARTObservetriptime

Repeattheabovetestontheothertimebandsthencheckatleastonebandoneachoftheother

phases

BAND

MIN

INT

MAX

TABLE5

SHORTTIMEDELAY

PUBLISHEDBANDLIMITS

TIMEINSECONDS

LOWER I UPPER

0095

021

035

017

030

048

Iftestresultsdonotconformceepage15

11


INSTANTANEOUSPICKUPTEST

PURPOSE

ifthatpickup toleranceThistlldlplcKllpoccurswithintwciaiwe iiS

e0twotests agivenpickupsettingrequirestvstsat ynrwr tin nne

forpickupattheuppertolerancelimitthesecondfornopickupatthelowertolerancelimit

PROCEDURE

PICKUP


12

PROGRAMMERLONGTIMEPICKUPSETTING Must htheIiv IvluamatchtiicprogramiiicrScontinuousamperesetting

TESTSELECTOR OABorC



3PushSTARTTheunitmusttripimmediatelyasindicatedbylittleornodiscernibletimermovement

PRO

GRAMMER

PICKUP

SETTING LOWERLIMIT

NOTRIP

2X 087

25X 109

3X 130

4X 174

5X 218

6X 261

7X 305

8X 349

10X 436

113

142

170

227

283340

397

453

567


TABLE


StartingatthelowertolerancelimitTable6testincrementalincreasesintestcurrentuntilan

INSTtripoccursnodiscernibletimermovementPushthePRESETCURRENTbuttonreadtheactualpickupvalue

INSTANTANEOUSPICKUPVERSATRIPMODEL2PROGRAMMERS

084 110

105 137

NOPICKUP

1PositionTestSeptcontrols SameasPICKUPStep1except

TESTCURRENT Presetthelowertest

currentlimitfromTable6

2PushSTARTTheUnlitmustnottripinstantaneouslyasinPICKUPSt3 thINST

elementisnotactivatedattheselowerlimitvalues

HowevertheunitissubjecttoandwillrespondtoatimedelayedtripsignalfromtheLTelementAlsoifsoequippeditrespondstoanySTelementwhosepickupissetbelowtheINSTsettingineither delayed producesdefiniteeventthedeldyCUtrippro nuueauenite

movementofthetimerapositiveindicationthatpositiveunitdidnottripviatheINSTmode

RepeatPICKUPandNOPICKUPtestsforateastonesettingoneachoftheotherphases

TESTCURRENT

SENSORAMPERERATING SENSORAMPERERATING

1600AORLESS 2000AORMORE

60HZ 5OH 60HZ 50HZ

UPPER LOWER UPPER LOWER UPPER LOWER UPPER

LIMIT LIMIT LIMIT LIMIT LIMIT LIMIT LIMIT

TRIP NOTRIPTRIP NOTRIPTRIP NOTRIPTRIP

174

218

227 169

211

127 165 260 34C 254

169 220 349 454 339

211 275 436 567 424

254 330 523 68C 508

296 385 611 7K 592

338 440 698 907 678

423 550 873 113 847


220

275

330

440

550

659

769

879

1099

O


GROUNDFAULTPICKUPTEST

PURPOSE

VerifythatpickupoccurswithintoleranceTwotestsarerequiredatagivenpickupsetting one

forpickupattheuppertolerancelimitthesecondfornopickupatthelowertolerancelimit

PROCEDURE

PICKUP


TESTSELECTOR GroundFault



3PushSTARTTheunitmusttriptimerwillindicateTessthanonesecondFor50Hzoperationmultiplytimerreadingsby12

FRO

GRAMMERPICKUP

SETTING

018X

02X

022X

025X

03X

035X

04X045X

048X

050X

060X

070X

075X

LOWER UPPER

LIMIT LIMIT

NOTRIPTRIP

00780087

0096

0109

0130

0152

0174

0196

02090218

0261

0305

0327

SENSORAMPERERATING1600AORLESS

01020113

0125

0142

0170

0198

02270255

02720283

0340

0397

OIf resultsdonotconformseepage15

0076

0085

00930106

0127

0148

01690191

0203

0212

0254

0296

TABLE7

GROUNDFAULTPICKUP


60HZ 50HZ 1 60HZ 50HZ

LOWER UPPERLIMIT LIMIT

NOTRIPTRIP

0099

0110

0121

0137

0165

0192

0220

0247

02640275

0330

0385

0425 0318 0412


StartingatthelowerlimitTable7testincrementalincreasesinTestCurrentuntilatripoccursinlessthanonesecondasindicatedbythetimerPushthePRESETCURRENTbuttonreadtheactualpickupvalue

NOPICKUP

1PositionTestSetControls SameasPICK

UPStep1except

TESTCURRENT PresetthelowertestcurrentlimitfromTable7


3PushSTARTTheunitshouldnottriptimerwillreadgreaterthanoneseconddelayDiscontinuethetestafteronesecondIfthetestisallowedtorunlongerthan30secondsatripsignalcanbereceivedfromtheLTelementforsome

programmersettingcombinationsFor50Hzoperationmultiplytimerreadingsby12

TESTCURRENT

LOWER UPPER

LIMIT LIMIT

NOTRIPTRIP

01570174

0192

0218

0260

0305

0348

0392

0419

0436

0523

0611

0654

SENSORAMPERERATING

2000AORMORE

0204

0227

02490283

0340

0397

0453

0510

05440567

0680

0793

0850


LOWER

LIMIT

NOTRIP

0152

0169

0186

0212

0254

0296

03390381

04070424

0508

0593

0635

UPPER

LIMIT

TRIP

01980220

02420275

0330

0385

0440

0495

05280550

0659

0769

0824

13

GE186158TESTINGVERSATRIPMODEL2WITHTESTSETCATNO7AKTS1

14

GROUNDFAULTTIIUICDELAVVAVVYFAULTTIMEDELAY

TEST1C1

PURPOSE

ProvideanapproximateindicationthattimedelayoccurswithinthetimebandselectedDuetothesmalltimemagnitudesinvolved05secondsorlessthetimersrightdigitprovidesonlyaroughapproximationoftheactualtriptimeIfamoreaccurate reading is desired theEXTERNAL

MONITORjacksmaybeemployedasdescribedpreviouslyinOPERATINGCONTROLS

PROCEDURE


TESTSELECTOR GroundFault

TESTCURRENT Presetatestcurrent

valueof190Thisensuresthatthetest

currentiswellabovethekneeofthecurvefor

allGROUNDFAULTpickupsettings


3PushSTARTObservetriptime

Repeattestontheothertimebands

BAND

MIN

INT

MAX

TABLE8

GROUNDFAULTTIMEDELAY

PUBLISHEDBANDLIMITSTIMEINSECONDS

1 LOWER 1 UPPER

0065

0165

030

012

024

040


PHASESENSORCONTINUITY

TEST

PURPOSE

Checkcontinuityofthebreakermountedphasesensors

NOTE1TheTestSetdoesnotmeasure

accuracyofthephasesensorsThiscanbeestablishedonlybytestingthecompletetripdeviceasasysteminconjunctionwiththebreakerusingacommerciallyavailablehighcurrent lowvoltagetestset

NOTE2TheTestSetisnotforuseintesting theequipmentmountedneutral

sensoremployedwithtripdevicesequippedwithagroundfaulttripelementforthreephasefourwireapplicationsThisneutralsensorisexcludedfromthescopeofthecircuitbreakertripdevicetestproceduresandinsteadshould152treatedasanintegralpartofthemaintenanceandtestingactivityassociatedwiththeswitchgearequipment

NOTE3ThePHASESENSORCONTIN

UITYTESTwasdesignedtosensetheexistenceofdcresistancevaluesabnor

mallyhigherthanthevaluesnormallyfoundinthebroadfamilyofSSTECScurrentsensorsSensorsusedwithVersa

Trip programmershowevercanhavehigherdcresistancevaluesandmayrepresentamarginaloperatingareaforthecontinuitytesterforsensorsusedincircuitbreakers with the following catalognumbers TPSS5616 THSS5616THKS4612THKSS4612TPSS9640andTHSS9640IfanOKlightisnotobtainedwhentestingVersaTripprogrammersinthesecircuitbreakersitdoesnotnecessarilymeanthatthesensorsaredefectiveInthiscaseitisrecommendedthatthecontinuitybecheckedwithanohmmeterbetweenterminalsACDFandHKatthemaleconnectorplugfromthecircuitbreakerharness


PROCEDURE

1EnsureallpowerisremovedfromthecircuitbreakerandthatthemaleconnectorfromtheTestSetisconnectedtothefemaleconnectorofthecircuitbreakerharness

2Selectthephasetobetested

3PushthePUSHTOTESTbuttonTheOKlightmustlightwhilethePUSHTOTESTbuttonisdepressedAbsenceoftheOKlightindicatesahighresistanceoropencircuitintheCTorwiringharness


FAULTTRIPINDICATORS

Asanoptionalaccessoryprogrammersmaybeequippedwithpopouttypefaulttripindicatorslocatedalongthetopofthefaceplate

InoperationtheseplungerspopouteachtimetheirrespectivetripelementdeliversatripsignalIfaprogrammertripsonLToverloadonlythatindicatorisactivatedForshortcircuitsasingleindicatorservesboththeSTandINSTelementsandisactivatedbyeitherTheGFindicatorrespondsonlytoagroundfaulttrip

Whentestingprogrammerssoequippedthetripindicatorsarefunctioningproperlyiftheyareactivatedeachtimetheirrespectivetripelementtrips

IFTESTRESULTSDONOTCONFORM

Reviewtheinstructionstoseethatthepropertestprocedureisbeingfollowed

CheckallsettingsontheProgrammerUnit

IstheTESTSELECTORswitchintheGROUNDFAULTpositionforgroundfaulttestingIntheOAOBorPCpositionforallothertests

Does the PROGRAMMER LONGTIME

PICKUPSETTINGcontrolontheTestSet

matchtheprogrammerscontinuousamperesetting

IstheTRIPBREAKER PROGRAMMER

ONLYswitchinthepropermode

Areallcableconnectorsfullyengaged

IftheSTelementtripstoosoonorattoolowaleveltheINSTpickupsettingisprobablytoolowTheINSTpickupmustbesetatahigherXvaluethantheSTelementPickupbandtolerancesmustalsobeconsidered

TimermakesnoisebutdoesnotoperatePushRESETbuttonManuallyresettimer

Whenusing50Hzpowerthetimerreadingmustbemultipliedby12

SeeSectionOPERATINGCONTROLSre

gardingtestsetaccuracy

UsetheEXTERNALMONITORjacksasdescribedinOPERATINGCONTROLSto

checkthecurrentlevelthatisbeingappliedtotheProgrammerUnitThesejacksmaybeusedalsotomonitortriptime

IfthePHASESENSORCONTINUITYTEST

OKTightdoesnotTightrefertoNote3oftheinstructionsforthattest

Ifafterrepeatingthetestsresultsdonotconformdonotreconnectthecircuitbreakeruntilthedefectivecomponentisreplaced

COMPLETIONOFTESTS

Afterthetripdevicetestinghasbeencompleteddiligentproceduresmustbe exercised preparatory

torestoringthecircuitbreakertoservice

Ensurethatthebreakerisfullydisconnectedfromanypowersource

DisengagetheTestSetconnectorsfromtheprogrammerandthefemalecircuitbreakerharnessconnector

Reconnectthefemaleharnessconnectorto

theProgrammerUnitFailuretodothisvoidsthebreakersautomatictripsystem

Resetallfaulttripindicatorsontheprogrammer

Iftheprogrammersadjustmentknobsweremovedtodifferentsettingsduringtestingrestorethemtotheiroriginalasreceivedsettings

15

Ccs

51

8PRISTOR

CURRENT ADJUST

T1

2

TIMERYi1

fJ

Ic

12

62

I

9i16

R7

R8

R9

RIO

R

I

10

115

1

s9

r

PICKUPS

T

1SELECTOR

LONGTIME

PICKUPSETTING

11LK2

13

15

ADS

IC14

y 08 PO4ER

6

XTERNRL

MONITOR REDr

8L6JI

R2

R

812

813R1

4

R1

R6

r

5

R30991

R32

106

L

5R31C

RESET

010403

L0o

PRESET CURRENT

R3VrNVr

9

z

J

v

OVERCURRENICIRCUIT

R24

05

R28

01

Q

R21

J

R152

Ci

I

mR17

t

RZG

IC7D

C2

G2

R28

1L3

04

R23

yy

1197

R22

TC4

F27

S

S

958

SSTART

6

012

S1Fie

CJ

TRIP

inN

7

R3908

11

2

845I016

8466

9

0101 Ft43

7

0R

OA

OC

Y

CPOF

014

II

OR

R64

T613MP6068088ER

ONLY

11

O

TRIPSRERKER

K1

ozC

D172Y

t

R49

I

SJ

L

011

TES1

Ft

4tyyt8

R47

P1

FEMRLEPLUG

TO

PROGRAMMER

T6

019

RESISTORS

R1

R2

R3

R4

R5812

R13R58

R6

R7

R8

R9

R10

R11

1114

R15

R161117

R18832

R19820

R44R52

R62

1121

R22

R23824R28

R25

1126834

R37840

R48860

R27

R30R39R45

R31

R33

R35R36R41

R38R46

020

III r022

021

R63

Ci24

R51

Fig5Schematicdiagram SSTECSTestSetCatNoTAKTS1DrawingNo139C4370

DESCRIPTIONOhms

020125W

05150W

100125VV

30005101N

1K114W

9091 14W

2611 114W

1961 14W

154114W

1211 14W

1001 14W

28K114W

806112W

1008114W

1MEG101418

33281 141N

68181 14W

51K5 14W

22K514W

18514W

1220151i4W

22K5 12W

34K1 14W

1013W

228514W

47K5 114W

R53

1

1023 v

n52

RESISTORS

Contd

11421143

R47

1140

851R63

R5

R54R50R55

R56

R57

R59

R61

1164

R65

C1

C2

C3C4C6

C9010

0508

C7

BR1

6102

011012

013014

D16025

D26027

D28030

MCTERCIRCUIT

854

0

DIODES DESCRIPTION

VaroVE18

1N4148

026

02028455

L

PARTSLISTFORFILE5

DESCRIPTIONOhms

110K1514W

2700514W

27K512W

1K512W

14060I 18NI

100K5 14W

15000118W

100K31012W

365K114W

100152W

39052W

56015 12W

6851i2W

1010 250VDC

2701015VDC

Tantalum

0110100VDC

15075VDC

Aluminum

0331050VDC

DIODES

Contd

456 029J8

D4D5

D6D7

015D17

D19D20

D21D22

D31D33

D34D35

03D8

010D18

D32

D9

D23D24

D29

Q1Q304

09011

0206

010013

Q5

10708012014Al

T1

1T2T3

PUSHTOTEST

f0157

DESCRIPTION

185060

LED28V20ma

115V11 1W

IN474010V1W

IN5352B1545W

CAPACITORSDESCRIPTIONMMdTRANSISTORS

ANDSCRS DESCRIPTION

GET930

a

L9

2N6028

2N5087

C103B

OPAmpMC1741CP

TRANS

FORMEF1S DESCRIPTION

VariableTransformer

GE9T92A1

1StancorP86411TriadN48X

PHASESENSOR

CONTINUIIYCIRCUIT Y

rr033

R61

030 S8

R57 4032OK

013Rt2i

TRANS

FORMERS

Contd DESCRIPTION

T4

T5TG

GE5678743G4

StancorP8601

SWITCHES DESCRIPTION

S1 JBTST22K

S2 Centralah

SA20214C000

S3 Grayhd14002

S4 Grayhill4605081 5020101

1S5S7 Gravh1114001

S6 JSTST12D

S8S9 Cen1ralab

SA20014C000

RELAYS DESCRIPTION

K1K2 AlliedT1544C28VDC

CONNEC

TORS DESCRIPTION

lP1 Amp2012981

IP2 Amp2012971

VARSTOR

TIMER

EXTERNAL

MONITOR

JACK

IDVPA

V15CILA20A

Cramer636S10084

HHSmith26986

Dlyrtec277002

034

1 F

0

035

P2MALEPLUG70

CIRCUITBREAKERHARNESS

0

m


105125

18

VAC

4 SETTING

s9

TI

CURRENT

ADJUST

PRESETK2

T3

T5

T6

EXTERNALMONITOR

T2

0M2TIMER

DVMCIRCUIT

DVM

LTPICKUP

RFEEDTOPROGRAMMERPOWERSUPPLY

CIRCUITDESCRIPTION

AbriefdescriptionoftheTestSetcircuitryisgivenbelowRefertothesimplifiedschematicofFig6

S2

PRESETRESETSTARTPROGRAMBKR

LOGICCIRCUITS

1InputvoltageisappliedtotheTestSetthroughathreewirepowercordvithagroundconductor The chassis and metal parts are

groundedtoprotecttheoperator

2Outputvoltagesareisolatedfromtheinputvoltagebymeansofmultiplewindingironcoretransformers

3AllpowertotheTestSetissuppliedthroughtheONOFFswitchandaoneamperesloblofuse

K2 T4 S2IFuti

S2 cryOVERCURRENT

LOCKOUTCIRCUITS

KI

PHASE

SENSOR

CONTINUITY

CIRCUIT

Fig6TestSetsimplifiedschematic

T1

bA

0

H

1CDDoFoHoL

FEMALEPLUGTO

PROGRAMMER

MALEPLUGTO

BREAKER

4T2isa126voltfilamenttransformerthat

providesthelowvoltagesimulatedfaultsignalcurrentstotheprogrammerviatheTESTSELECTORswitchS2whenrelaycontactK2isclosedThetestcurrentisadjustedbyvariabletransformer

SwitchesS2andS9providetheappropriateresistorselectionforthedigitalmeter

TheEXTERNALMONITORisaprecisionshuntresistorwhichprovidesanoutputthatisanaccuraterepresentationofthetestcurrent

5TheovercurrentlockoutcircuitprotectstheprogrammerfromprolongedorcontinuoustestingathighcurrentlevelsOnceenergizedthecircuitwilllockouttheTestSetforapproximately70secondsandthenautomaticallyreset


6T3isanisolationtransformerthatfeedsthe

powersupplyoftheprogrammerPoweristransferredwhenrelayK1isenergizednormallyclosedcontactopensK1isenergizedslightlybeforeK2inordertoensurethatpowersupplyvoltageisavailablebeforetestcurrentisapplied

7PowerisappliedtothetimerbyrelaycontactK2

STransformerT5powerstheTestSetlogiccircuitry

9TransformerT6powersthePHASESENSORCONTINUITYTESTcircuitandthedrivecircuitryforthedigitalvoltmeter

ForcompleteschematicdiagramseeFig5

19

GENERALELECTRICCOMPANY

CIRCUITPROTECTIVEDEVICESDEPARTMENT

PLAINVILLECONNECTICUT06062

GENERAL ELECTR C

11111VUULIVII

SpectraRMSTMmoldedcasecircuitbreakerswith

MicroVersaTripPlusorMicroVersaTripPMtripunitsprovideadjustableoverloadandshortcircuitprotectionforelectricalequipmentFrametypesSKHBSKLBSKPBSKHHSKLLandSKPPare

availablewithaselectionofratingplugstoamaximumof1200amperesdependingonthesensorrating

SKframecircuitbreakersarelistedperUnderwritersLaboratoriesstandardUL489andCanadian

StandardsAssociationstandardCSA222No5and

meettherequirementsoftheInternationalElectrotechnicalCommissionstandardIEC9472

WARIviNGmangerofelectricalshockorinjuryTurnOFFthepoweraheadofequipmentbeforeinstallingthisdeviceorremovinganyotherdevice

iiriihangercieieclrolutioiiiiuper

lalimentationavantdinstallercetappareilouavantderetirestmitreannarvii

CAUTIONThisproductisNOTsuitableforuseinequipmentnotspecificallydesignedtoacceptitContacttheequipmentmanufacturerforpossibleequipmentmodifications

IMPORTANTCetappareilnedoitpasetreemployedansunequipernentnonspeciaieiuentadapteaceteffctContdtteLlcLonStrULtcurCviiictI1alltICS

11modifications talnJijJVSS11JnCSmodificationsaapNUrLtLayu1J1111iL

r

SpectraRMS TMSKFrame11II tirniriRri bareJrVIvoavLoisaIJlt JJW1

A441Mic 0roVcrsaTrintaPinenrMcroVersaTrinPMTrimUnituWriWNWNOIre fr o1

4

4

d y

rVim

SK1200AFramePMbreakerwitharatingpluginstalled

Opulit at17VIA aria vienueCasetArGLDrwat


AenrvhimoowoInuy

1UnpackthecircuitbreakerandinspectitforanyshippingdamageEnsurethatthebreakerhastheproperampererangesensorratingvoltageratingandinterruptionratingfortheapplication

BB

16A2Q4 Code

SK

HB

LB

PB

HH

LL

PP

Description

5x1200

50kAat480Vac

65kAat480Vac

100kAat480Vac

50kAat480Vac

65kAat480Vac

100kAat480Vac

SKFramebreakerSK

50kAat480VacstandardULratingHB

3poles600VacmaximumULvoltage36

36 3poles600Vac

B MicroVersaTripPlustripunitC MicroVersaTripPMtripunitwith

MeteringandPOWERLEADERTMCommunicationBusTripsystem

D MicroVersaTripPMtripunitwithMeteringandPONERLEADERCounicationBus

andProtectiverelays

A LI

B LSI

C LIG

D LSIG

E LICPMicroVersaTripPlustripunitonly

F LSICPMicroVersaTripPlustripunitonly

0800 800amperes

1200 1200amperes

Table1CatalognumberingsystemforSpectraRMSSKFramebreakerswithMicroVersaTripPlusorMicroVersaTripPMtripunits

ExampleabreakerwithcatalognumberSKHB36BA0800hasthefollowingfeatures

2

Sithibreakerisavailablewithawidevari

etyofconfigurationscomparethecatalognumberofyourpurchasedbreakerwiththecatalognumberkeyinTable1Installationofanincorrectbreakercouldresultinmisapplicationlackofsystemcoordinationorreductioninsystemfunctionality

StandardUL

rating

100continuous

ULrating

Function

1Framedesignation

Interruptionrating

PolesMaximumULvoltage

Ovrcurrentprotectivefunctions

L longtimestandardSshorttime

Iinstantaneousstandard

Ggroundfault

CF24Vdccontrolpower

Sensorratings

MicroVersaTripPlustripunitB

LongtimeandinstantaneousovercurrentprotectivefunctionsA800amperesensorrating0800

0

aauaavgNumber

SRPK800B300

SRPK800B400

SRPK800B500

SRPK800B600

SRPK80013700

SRPK800B800

SRPK1200B600

SRPK1200B700

SRPK1200B800

SRPK1200B1000

SRPK1200B1200

CatalogNumber

TCAL81

TCAL121

TC081A

TCO121

TCAL124

SpectraRMSSKFrameMoldedCaseCircuitBreakerInstallationinstructions

2FollowingtheinstructionssuppliedwiththeratingpluginstalltheplugintothebreakerbodyAvailableratingplugswiththeircatalognumbersarelistedinTable2

Sensor

RatingAmps

800

1200

WireRange

30500kcmil

250500kcmil1250350kcmil

30500kcmil

250400kcmil

350750kcmil

PIrrTotnn

1 300

400

500

600

700

800

1 600

700

800

1000

1 1200

Table2SKFrameratingplugs

3InstallanyinternalaccessoriesfollowingtheinstructionssuppliedwitheachaccessoryAvailableaccessoriesandtheirmountinglocationsarelistedinTable3Checkallaccessories

forproperinstallationandwireroutingVerifybreakeroperationwiththeinstalledaccessories

3

Internal

AccessoryInstallation

AuxiliarySwitchesSPDTorDPDT

ShuntTrip

BellAlarmS

UndervoltageRelease

0ULlistingpendingeSuitablefor500kcmilforvoltagedropconsiderations

Table4Terminallugcatalognumbersandspecifications

AccessoryCompartmentLocationand

ExitSide

LeftIRight

4

1

Maximum

Numberof

Accessories

1BellAlarmplus

1AuxSwitch

pluseither

1ShuntTripor1UndervoltageRelease

OLeadsmayberoutedunderbreakertoppositesideAnauxiliaryswitchisrequiredforMicroVersaTripPM

breakerstatussignal

Table3Availableaccessories

4AttachtheterminallugslistedinTable4followingtheinstructionssuppliedwiththekitUseonekitforeachwiretermination

maximumofsixlugkits

5EnsurethatallterminalsaretorquedtothepropervalueaslistedinTable4Reinstalltheterminalcoversensuringthattheyarefirmlyseated

NOTEAluminumwiremustbeusedwithajointcompoundrecommendedbythewiremanufacturer

IMFORTAVTDlescasdemploidecablealuminumutilizezlelubricantrecommandeparlefabricant

Torqueinlb Strip Numberof

WireType i 9St T L

WireHoles Materialrvrretype WireLugLugStrap ixrigw Wurcnole3 Lugiviari

Copperor 375 400 112 3 Aluminum

Aluminum

Aluminum1 375 400 112 4 Aluminum

Copper

Copper 1 375 1 400 112 1 3 Copper

Copper 1 375 1 400 112 1 4 Copper

Copperor 500 400 112 3 Aluminum

Aluminum

SpectraRMS TMSKFrameMoldedCaseCircuitBreakerinstallationinstructions

WARNINGItisimportantthattheterminalcoversareinstalledcorrectlytoensurepropercircuitbreakeroperation

IMPORTANTT1estidverifierTieto

cnuyercleso11cachesdeprotectionsontcorrectementinstallesafindassurerlebonfonctionnement

delappareil

NOTETheSKPBandSKPPFrames100kA480VhavealongerterminalcoverfortheupperlineendThetopportionofthiscovermustbeinsiaiiedaftercable Linstallation substituteheaIICrcaU1CorbusinstallationLVnotsubstitutetI1C

shortertuffcover

IMPORTANTUncachesbornespluslongestspecifiqueauboutsuperieurdesdisjoncteursSKPBetSKPP100kA480VLehautedececache

bornesdoitetremonteapresdinstallerlecableoulebusNesubstituezpasuncachebornespluscourt

USe111C1VlloW111Jtc1J111L3L111eaJLe3andterminalcoversforSKPBandSKPPFramebreakers

Attach bottom Cthe1 1fLL1L11theUVLL1111partoft11GlugcoverwithtwocaptivescrewsAttachthecablestothelugsreferringtoTable4fortheproperstriplengthsandterminaltorquesEnthatthestrippeendofeachcableifullyseatinitslilyIfhusharJ

connectioareusedtorquethemto400inlhs

Attachthelargetopiugcoverwithfourcapconnectingtothebrandtwo

captivescrewstothelowerlugcover

6 FinallyconnectallassociatedcomponentsthatarerequiredforthebreakertofunctionproperlyusingtheinstructionssuppliedwitheachcomponentThefollowingisalistofavailableassociatedcomponentsTerrillnalboardconnector

Neutralcurrentsensorconnector

ControlpowerconnectorExtensioncable

ControlpowermodulecontrolpowertransformermayberequiredVoltageconditionerspotentialtransformers

LiveScrews

mayberequired

VoltagemoduleNeutralcurrentsensor

4

Mounting

AllSpectraRMScircuitbreakersareSuitableforreversefeedandhavenolineorloadmarkingsincomingpowercablesorbusbarsmaybeconnectedtoeitherthupperorlowtasrequiredbyl J

theapplication

WARNINGDangerofelectricalshockorinjuryTurnOFFthepoweraheadofequipmentbeforeinsallinethisdeviceorremovinzanyotherdevice

IMPORTANTDdechocp ulectriqemdeb h

bless11estdoneirnperatifdemettreenpositiondarretlacommandeactionneurdelalimentation

depuissanceavantdemontercetappareiloudedemonterdautresappareils

Forindividualfrontpanelmounting

1DrillandtapallmountingholesandmakeanynecessaryfrontpanelescutcheoncutoutsasshowninFigure1

1425

13e20

4circuitbreakermountinghoes

390dia75cbore

407

1C341

171

4341

275

6981

ofhpivot 190

312I 14831

179211

156

3961

355

902586

14891

J

aa

41R I2104R1T

231

587

Figure1Mountingholeandescutcheoncutoutpatterninmm

212

1538

ofhandy

pivot i129

3281

237

16031

203

516

l

o

0

SpectraRMSTMSKFrameMoldedCaseCircuitBreakerInstallationInstructions

2 Mountthebreakerwiththehardware

describedinTable5followingtheinstructionssuppliedwiththekit

CatNoIApplication IKitDescriptionSKMSK1MountingplatewithFour51618x114

tappedholes screwsandlockwashers

SKMSK2MountingplatewithFour51618x134clearanceholes screwsnutsandlock

washers

Table5Breakermountingscrewkits

ForGEswitchboardandpanelboardmounting

InstallthebreakerintotheequipmentaccordingtotheinstructionssuppliedwiththeequipmentAvailablemountinghardwarekitsarelistedinTable6

Equipment

Panelboard SpectraSeries

Switchboard SpectraSeriesclass1and2

Switchboard 1 800A

AV1AV2 1200A

Switchboard AV5

Switchboard AV3

SingleBranch

AMC3KMFP

AMC3KMFP

SK85PK

SK125PK

ContactFactory

ContactFactory

Table6Equipmentmountinghardwarekitsandcatalognumbers

5

ForindividualmountinginaGEenclosure

Installthebreakeraccordingtotheinstructionssuppliedwith the enclosureAvailable

enclosuresarelistedinTable7

Typed ICatalogNumberNEMA1indoor TK4V1200Fflush

TK4V1200Ssurface

NEMA3Routdoor 1 TK4V1200R

NEMA12oiltight dusttight 1 SK1200J

NeutralBar TNIA400400ATNIA600600A

TNIA800800ATNIAl2001200A

Enclosuresdonotapplyto100ratedbreakerswithampereratingsover800amperes

TableZGEenclosuretypesandcatalognumbers

SpectraITS TMSKFrameMoldedCaseCircuitBreaker

Installationinstructions

SetupandAdjustment

TheSpectraRMSMicroVersaTripPlusandMicroVersaTripPMtripunitsaredigitalrmssensingandelectronicwithanLCDkeypadforviewingandorchangingthevariousfunctionsettingsRefertoUsersManualGEH5934packagedwiththisbreaker detailedinformationfor ctaiicuii

t

uviuiaonConcerningtheoperationadjustmentandsettingofthebreakertripunit

Youshouldrecordtheovercurrentprotectionandprotectiverelaysetpointsforfuturereference

NOTETripunitsasreceivedmayhavesettingsthatareundesirableforthespecificapplicationEnsurethatsettingsareappropriatelyadjustedbeforeenergizingthebreaker

6

Operation

ThecircuitbreakerstatusisindicatedbyONOFFmarkingsuniversalIOsymbolsandanindicatorwindowthatshowsredforONyellowforTRIPandgreenforOFFThecorrespondinghandlepositionsareillustratedinFigure2ToclosethebreakerfromtheOFFpositionmovethehandletotheOrpositionToclosethebeakerfromtheTRIPpositionfirstmovethehandletothOFFresetpthebacktotheONposition

APushToTripbuttonisprovidedforconvenienceintestingthemechanicaloperationofthebreaker

ON

TRIPPED

i

OFF

RESET

Figure2HandlepositionsforONTRIPPEDOFFandRESET

Maintenance

Spect7AfATiAl AIJl115SL

Breakerapecrraruvra SKFrameIVIUIaeafuseCircuitvreaKer


Itisrecommendedthatthefollowingoperationsbenerfnrmedannually

WARNINGDangerofelectricalshockorinjuryTurnoffpoweraheadofequipmentbeforeattemptingtoservice

IMPORTANTDangerdelectrocutionCouperlalimentationavantdaffectuertouteaction

dentretien

1Turnoffthepowertotheequipmentbeingserviced

2Cleanthesurfacesofthebreakerandsur

roundingareaofanydirtsootorotherdebris

gTncnertthehreakerfnranvsioncofrlarnage

4Operatethepushtotripbuttonandtogglehandleseveraltimetoexercisethemechanism

7 1 1 1 r

andlestti1Cmechanicaloperationofthe1J1CQACL

5 Checkallovercurrentprotectionandprotectiverelaysettingsforcorrectvaluesasestablishedforthesystem

6 IfanysignofdamageisfoundorthemechanismhasasluggishorstickyoperationorthetripunitdisplayflashesERRreplacethecircuitbreaker

Thecircuitbreakerissealedandcontainsnouser

serviceablepartsOpeningthebreakerwillvoidanyandallwarranties

7

AGAm1MVCVIIC

ThefollowingexternalaccessoriesareavailableforSpectraRMSSKFramebreakersCatalognumbersandotherorderinginformationfortheseexternal

accessoriesmaybeobtainedfromyourauthorizedGEdistributorAccessoriesidentifiedwithanasterisk requireremovalofthehandleextension

Mountingkits

PluginbaseboltonbaseBackconnectedstuds

rauiocluugucvlccs

Externalhandleoperators

MotoroperatorsMechanicalinterlock


41

GEH59500194PSA



GEElectricalDistribution Control

Initials BBauman OPERATION AND MAINTENANCE MANUAL

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