Hydraulic Setting Tool Technical Manual

Hydraulic Setting ToolTechnical Manual

4.500 inch HST

MAN-HST-006 (R02)

12001 Cr 1000Godley, Texas, 76044, USAPhone: +1 (817) 551-0540Fax: +1 (817) 551-1674www.corelab.com/owen

Warning: use of owen equipment contrary to manufacturer’s specifications or operating instructions may result in property damage, serious injury or fatality. If you are not trained in the handling and use of explosive devices, do not attempt to use or assemble any owen perforating systems or owen firing devices.This technology is regulated by and, if exported, was exported from the united states in accordance with the export administration regulations (EAR). Diversion contrary to U.S. Law is prohibited. Export and/or re-export of this technology may require issuance of a license by the bureau of industry and security (BIS), U.S. Department of Commerce. Consult the BIS, the EAR, and/or Owen Compliance Services, Inc. To determine licensing requirements for export or re-export of this technology.This document contains confidential information of Owen Oil Tools LP (Owen) and is furnished to the customer for information purposes only. This document must not be reproduced in any way whatsoever, in part or in whole, or distributed outside the customer organization, without first obtaining the express written authorization of owen. This document is the property of owen and returnable upon request of Owen.

©2013, 2019 Owen Oil Tools All rights reserved

MAN-HST-006.indd 1 7/15/19 3:04 PM

2 I MAN-HST-006 (R02) ©2013, 2019 Owen Oil Tools All rights reserved

4.50 HST Tech Manual

Table Of Contents1.0 Description .............................................................................................3

2.0 Benefits/Capabilities ..............................................................................3

3.0 Operation ...............................................................................................3

4.0 Bill of Materials ......................................................................................4

5.0 Schematic / SET-4500-010 ....................................................................5

6.0 Pressure / Shear Charts ........................................................................6

7.0 Inspection Dimensions ..........................................................................7

8.0 Fishing Dimensions ...............................................................................9

9.0 Pre-Assembly ......................................................................................10

10.0 Assembly ...........................................................................................14

11.0 Disassembly ......................................................................................20

MAN-HST-006.indd 2 7/15/19 3:04 PM


©2013, 2019 Owen Oil Tools All rights reserved MAN-HST-006 (R02) I 3

1.0 DescriptionThe setting tool is deployed on tubing or coil tubing therefore can be used in high angle or a deviated well application, where wireline deployment may be difficult. The setting tool is pressure balanced throughout its operation. When the tool is fully stroked open, circulation is re-established through the tool.

2.0 Benefits/Capabilities• The Hydraulic Setting Tool does not require explosives or special equipment to function, which is a

benefit when operating in remote or difficult areas.

• The Hydraulic Setting Tool has 21 inches of working stroke, longer than standard setting tools.

• The tool pulls 120,000 lbs. with 3,600 (psi) applied pressure.

• Piston area for the tool with four working pistons is 33.3 in2.

• If required, additional pistons and companion cylinders can be added to the tool to reduce surface pressure requirements.

3.0 OperationWhen at setting depth a ball is dropped down the tubing and seals against the ball seat in the HST. Applied pressure will shear the ball seat and close the circulation ports. The applied pressure is now directed past the ball and towards the working pistons. Increase tubing pressure to the required amount to set and shear off from the tool being deployed with the HST. The HST will stroke fully open, the tubing pressure will drop and circulation will be re-established with the annulus.

MAN-HST-006.indd 3 7/15/19 3:04 PM



Warning:

4.0 Bill of MaterialsITEM NO. QTY. DESCRIPTION PART NUMBER

1 8 SHEAR PIN - 3-1/2IN BRASS SET. TOOL SET-3500-0222 1 UPPER CIRCULATION SUB SET-4500-0113 1 CIRCULATION SUB SET-4500-0124 3 TANDEM SUB SET-4500-0175 1 SHEAR SUB SET-4500-0186 1 SNORKEL CYLINDER SET-4500-1147 1 STROKE COMPENSATION HOUSING SET-4500-1158 1 SNORKEL TUBE SET-4500-1219 1 STROKE COMPENSATION PISTON SET-4500-122

10 1 TOP SUB SET-4500-12311 1 BOTTOM PISTON SET-4500-12412 4 WORKING CYLINDER SET-4500-12613 3 WORKING PISTON SUB SET-4500-12914 4 WORKING PISTON SET-4500-13015 1 DUMP SUB SET-4500-13216 1 SCREEN HOUSING SET-4500-13517 1 DUMP PISTON SET-4500-13618 1 NO-GO SET-4500-14019 1 CIRCULATION PISTON 4-3/4” HYD. SETTING TOOL SET-4750-02020 1 SCREEN SET-4750-03621 1 O-RING, VITON OOO-V569-11722 6 O-RING, VITON OOO-V569-21023 2 O-RING BACKUP OBU-V569-21024 8 O-RING, VITON OOO-V569-22525 18 O-RING, VITON OOO-V569-23826 1 O-RING, VITON OOO-V569-22827 2 O-RING, VITON OOO-V569-22728 2 O-RING, VITON OOO-V569-32329 1 O-RING, VITON OOO-V569-32530 1 O-RING, VITON OOO-V569-33231 8 SLOTTED BRASS SHEAR SCREW 5/16IN 18 X 1/2IN SBSS-0031-18-005032 8 BRASS SHEAR SCREW 1/4” - 20 X 7/16” SBSS-0025-20-004433 1 1 00 BALL PUR-0514-01534 1 1 25 BALL PUR-0514-00935 1 LOCK RING SET-4500-029-- -- REDRESS KIT SET-4500-116A 1 SNORKLE PISTON INSERT SET-4500-440B 1 SUPPORT SLEEVE SET-4500-441C 1 PISTON SUPPORT ADAPTER SET-4500-442

MAN-HST-006.indd 4 7/15/19 3:04 PM



5.0 Schematic/SET-4500-010

MAN-HST-006.indd 5 7/15/19 3:04 PM



Table 2: Pressure / Force Chart

Applied Pressure

(PSI)

21 Inch Stroke Force with 4 Pistons (lbs.)

200 6,664400 13,329600 19,993800 26,658

1,000 33,3221,200 39,9861,400 46,6511,600 53,3151,800 59,9802,000 66,6442,200 73,3082,400 79,9732,600 86,6372,800 93,3023,000 99,9663,200 106,6303,400 113,2953,600 119,9593,800 126,6244,000 133,288

Table 3:

Sub Specifications

Sub Sub SpecificsCirculation Sub

Connection 2.875 INCH IFBall Size 1 INCH

Dump SubConnection 2.875 INCH IF

Ball Size 1.25 INCH

Table 4:

Circulation Sub Shear Screw / Pressure Chart

Number of Screws Used

Applied Pres-sure Required

to Break Screws

(psi)1 4092 8183 1,2274 1,6365 2,0456 2,4547 2,8638 3,272

Table 5:

Dump Sub Shear Screw / Pressure Chart


Applied Pressure Required to

Break Screws (psi)

1 430

2 860

3 1,290

4 1,720

5 2,150

6 2,580

7 3,010

8 3,440

Table 6:

Shear Sub Screw / Force Chart


Force required to Break

Screws (lbs.)

1 6,000

2 12,000

3 18,000

4 24,000

5 30,000

6 36,000

7 42,000

8 48,000

6.0 Pressure/ShearCharts

MAN-HST-006.indd 6 7/15/19 3:04 PM



7.0 Inspection Dimensions

Note: Inspect all sealing surfaces for corrosion or any other damage.

2.5152.500

2.3792.375

15

2.5002.498 18

26

2.3742.372

27

17

27

1.8791.877

2

30

1.8751.871

1.6851.683

1.6851.683

29

19

28

28

2.7512.748

1.6901.687

3

25

3.6453.625

16

1.0031.000

3.7473.745

10

.996.994

.939.934

.996.994

21

8

22

23

23

22

MAN-HST-006.indd 7 7/15/19 3:04 PM



Note: Inspect all sealing surfaces for corrosion or any other damage.

1.0031.000

3.7463.744

9

25

25

1.8711.866

3.7473.745

24

7

24

25

25

3.7523.750

6

3.7523.750

12

.997

14

22

3.746

1.0031.000

13

25

25

3.7473.745

1.8711.866

4

24

25

25

24

3.1103.100

5

3.6873.682

1.0031.000

11

MAN-HST-006.indd 8 7/15/19 3:04 PM



8.0 Fishing Dimensions

Figure 4: Fishing Dimensions

Table 7: Connection StrengthConnection Tensile Strength (lbf, N)

1 580,000 2,579,840

2 350,000 1,556,800

3 75,000 333,600

4 160,000 711,680

5 300,000 1,334,400

MAN-HST-006.indd 9 7/15/19 3:04 PM



9.0 Pre-Assembly

Warning: Make sure all tool parts and components have been thoroughly cleaned or serious damage and/or injury could occur!

Warning: Personal Protective Equipment (PPE) should be worn at all times!

Caution: Make sure to wrench only on wrenching surfaces (knurled areas) provided! Always file wrench marks and burrs and clean off debris!

Note: Verify that the correct O-ring redress kit and quantities are used as specified on the Bill of Materials (for example, 5 each etc.). Lay out all redress kit components on a clean surface.

Note: This tool takes at least two people to assemble and disassemble. Also, you need at least one each of the following to work on this tool: vise and work stand. Four roller stands are required to support the tool.

Note: Make sure to lubricate all O-rings and threaded surfaces.

Note: It is strongly recommended that MEMAC wrenches be used for assembly. These wrenches will not leave wrench marks when used on the knurled areas.

9.1 Place each O-ring in the appropriate groove as shown in the tool schematics in (Figures 1-3).

9.2 Place the top sub, (item #10) in a vice.

9.3 Attach the top sub to the snorkel tube, (item #8).

25

13

22

14

25

1314

9 7 12

C

A B

25

21

10 8

23 22 23 22

10 8

Figure 5: Assembly Procedures (9.1-9.3)

MAN-HST-006.indd 10 7/15/19 3:04 PM



9.4 Place a large amount of grease on the bottom of the snorkel tube, (item #8). This is the end with the two O-rings and backups. Remove from vice.

25

13

22

14

25

1314

9 7 12

C

A B

25

21

10 8

23 22 23 22

10 8

Figure 6: Subassembly (9.4)

9.5 Place the upper circulation sub, (item #2) in a vice.

9.6 Stab the circulation piston, (item #19) into the upper circulation sub, (item #2). Secure this with 1/4 brass shear screws, (item #32). A maximum of 8 screws may be used. Use Circulation Sub Shear Screws Pressure Chart to determine the number needed for the job.

2 30 32 29 19 28 28

2 32 19

232

19 3 25

26 27 27

18

15 31

15173118

1518 1731

27 2726

2 319

Figure 7: Figure caption.

2 30 32 29 19 28 28

2 32 19

232

19 3 25

26 27 27

18

15 31

15173118

1518 1731

27 2726

2 319

Figure 8: Figure caption.

9.7 Attach the circulation sub, (item #3) to the upper circulation sub, (item #2). Remove the completed assembly from the vice.

Applygreasehere

MAN-HST-006.indd 11 7/15/19 3:04 PM



2 30 32 29 19 28 28

2 32 19

232

19 3 25

26 27 27

18

15 31

15173118

1518 1731

27 2726

2 319

Figure 9: Installation of the Upper Circulation Sub

2 30 32 29 19 28 28

2 32 19

232

19 3 25

26 27 27

18

15 31

15173118

1518 1731

27 2726

2 319

Figure 10: Circulation Sub Assembly

9.8 Place the dump sub, (item #15) in a vice.

9.9 Take the dump piston, (item #17) and paint the top shear groove white. This is the groove opposite the part number groove. It is on the side with the larger chamfer.

9.10 Stab the dump piston, (item #17) into the dump sub, (item #15) with the larger chamfer on the top side. Use a dowel and hammer to push the piston down such that the shear groove painted in step 9.9 is visible through the tapped holes.

2 ? 32 29 19 28 28

2 32 19

232

19 3 25

26 27 27

18

15 31

17

15173118

1518 1731

27 2726

2 319

Figure 11: Dump Sub Assembly

9.11 Secure this with 5/16 brass shear screws, (item #31). A maximum of 8 screws may be used. Use Dump Sub Screw Pressure Chart to determine the number needed for the job.

Paint Here

MAN-HST-006.indd 12 7/15/19 3:04 PM



2 30 32 29 19 28 28

2 32 19

232

19 3 25

26 27 27

18

15 31

15173118

1518 1731

27 2726

2 319

Figure 12: Piston Placement

9.12 Install the No-Go Sleeve (item #18) by pushing it in as shown below until it is bottomed out in the Dump Sub (item #15).

2 30 32 29 19 28 28

2 32 19

232

19 3 25

26 27 27

18

15 31

15173118

1518 1731

27 2726

2 319

Figure 13: Dump Sub Assembly

9.13 Attach each working piston sub (item #13) to each working piston (item #14).

9.13.1 This piston assembly utilizes a 1-1/4 American MT tapered thread that required a recommended makeup torque of 660 ft.-lbs. Equivalent load would be a 36 inch pipe wrench with 220 lbf applied.

25

13

22

14

25

1314

9 7 12

C

A B

25

21

10 8

23 22 23 22

10 8

Figure 14: Working Piston Assembly

9.14 Place the working cylinder, (item #12) in a vice. Apply grease to the working cylinder as shown in figure 15

MAN-HST-006.indd 13 7/15/19 3:04 PM



Figure 15: Grease Application

9.15 Take the pistons assembled in step 9.13 and drive them in to the working cylinders, (item #12) as shown. One man should stand on the pin side of the piston and centralize the piston as the other man drives the piston into the cylinder with a rubber mallet. Repeat this procedure for each working piston.

12

14

132225 25

14

7

14

7

9

BA 4 1214 5

C9 7

413 1114

413 111412

Figure 16: Piston / Cylinder Assembly

Caution: Fluid holes in the working cylinders must be on the opposite side of the working piston subs. Failure to do this will prevent the tool from properly stroking!

10.0Assembly10.1 Place the stroke compensation housing, (item #7) in to a vice.

10.2 Stab the cylinder/piston assembled in (Step 9.15) in to the stroke compensation housing as shown. Support the cylinder with a roller stand.

Note: Fluid hole location

MAN-HST-006.indd 14 7/15/19 3:04 PM



12

14

132225 25

14

7

14

7

9

BA 4 1214 5

C9 7

413 1114

413 111412

Figure 17: Installation into the Compensation Housing

10.3 Insert the stroke compensation piston, (item # 9) into the stroke compensation housing. Attach the stroke compensation piston, (item #9) to the working piston, (item #14). Fully engage the piston threads. Adjust the roller stand to prevent thread binding.


10.3.2 To assist in assembly use the provided piston assembly tools

• Attach the installation sleeve to the compensation housing (item B).

• Slide the installation nut into the installation sleeve and line the hex nut into the compensation piston, (item A).

• Align the installation torque sleeve (item C) over the top of the piston assembly and now you can supply the required torque to the piston assembly. (See Figure 18)

25

13

22

14

25

1314

9 7 12

C

A B

25

21

10 8

23 22 23 22

10 8

Figure 18: Cylinder assembly with installation tool location.

10.4 Attach the working cylinder to the stroke compensation housing.

MAN-HST-006.indd 15 7/15/19 3:04 PM



10.5 Attach the tandem sub (item #4) to the working cylinder (item #12).

12

14

132225 25

14

7

14

7

9

BA 4 1214 5

C9 7

413 1114

413 111412

Figure 19: Cylinder assembly with installation tool location.

10.6 Take the next piston cylinder combination assembled in step 9.15 and attach the working piston to the working piston sub. Support the cylinder with a roller stand as shown in Figure 20. When the threads have started on the piston, begin attaching the working cylinder (item #12) to the tandem sub (item #4). Once the cylinder and sub has been fully made up, continue tightening the working piston.


Figure 20: Working Cylinder Make-Up

Caution: Steps 10.5 – 10.6 should be repeated 2 times! (Steps 10.7 - 10.10)!

10.7 Attach the tandem sub (item #4) to the working cylinder (item #12).

10.8 Stab the working piston assembly into the tandem sub as shown in Figure 21. Use a roller stand to support the piston.

MAN-HST-006.indd 16 7/15/19 3:04 PM



10.9 This piston assembly utilizes a 1-1/4 American MT tapered thread that required a recommended makeup torque of 660 ft.-lbs. Equivalent load would be a 36 inch pipe wrench with 200 lbf applied.

12

14

132225 25

14

7

14

7

9

BA 4 1214 5

C9 7

413 1114

413 111412

Figure 21: Bottom Piston Assembly make-up

10.10 Place a roller stand under the last working cylinder, (item #12) and attach the last working cylinder to the tandem sub, (item #4).

12

14

132225 25

14

7

14

7

9

BA 4 1214 5

C9 7

413 1114

413 111412

Figure 22: Attaching the last working cylinder.

10.11 Attach the shear sub, (item #5) to the working cylinder (item #12). It may be necessary to adjust the location of the pistons with a dead blow hammer.

413 111412 5

413 111412 5 1

6 9 7

10 8 6 9

10 8 620

10 8 62016

Figure 23: Shear Sub installation.

10.12 Line up the holes in the shear sub, (item #5) with the holes in the bottom piston, (item #11). Only turn the pistons to the right during this process. Install the brass shear screws, (item #1) in the holes in the shear sub, (item #5). A maximum of 8 screws may be installed. Use Shear Sub Screw Pressure Chart to determine the number needed for the job.

MAN-HST-006.indd 17 7/15/19 3:04 PM



413 111412 5

413 111412 5 1

6 9 7

10 8 6 9

10 8 620

10 8 62016

Figure 24: Brass screw installation.

10.12.1 Move to the top of the tool. Apply grease to the snorkel cylinder, (item #6), stroke compensation housing, and stroke compensation piston as shown in Figure 25.

Figure 25: Applying grease.

10.13 Place a roller stand under the snorkel cylinder, (item #6) and attach the snorkel cylinder to the stroke compensation housing.

MAN-HST-006.indd 18 7/15/19 3:04 PM



413 111412 5

413 111412 5 1

6 9 7

10 8 6 9

10 8 620

10 8 62016

Figure 26: Snorkel cylinder assembly

10.14 Stab the snorkel tube and top sub assembled in step 9.4 into the stroke compensation piston, (item #9).

413 111412 5

413 111412 5 1

6 9 7

10 8 6 9

10 8 620

10 8 62016

Figure 27: Snorkel tube assembly.

10.15 Attach the screen, (item #19) to the top sub, (item #10).

413 111412 5

413 111412 5 1

6 9 7

10 8 6 9

10 8 620

10 8 62016

Figure 28: Attaching screen

10.16 Place a roller stand under the screen housing, (item #16) and attach the screen housing to the top sub, (item #10).

413 111412 5

413 111412 5 1

6 9 7

10 8 6 9

10 8 620

10 8 62016

Figure 29: Screen Housing

MAN-HST-006.indd 19 7/15/19 3:04 PM



10.17 Place a roller stand under the circulation sub assembled in step 9.7 and attach the circulation sub to the screen housing, (item #16).

10.18 Place a roller stand under the dump sub assembled in step 9.12 and attach the dump sub to the circulation sub.

2016

15 2 3 16

Figure 30: Sub installation.

11.0Disassembly

Warning: Personal Protective Equipment (PPE) should be worn at all times!

Caution: Make sure to wrench only on wrenching surfaces (Knurled) areas provided! Always file wrench marks and burrs!

Note: You need at least one each of the following to work on this tool:

• Vise and work stand. • Four roller stands are required to support the tool.

Note: This tool takes at least two people to assemble and disassemble.

11.1 Place a roller stand under the dump sub assembled in step 9.12 and attach the dump sub to the circulation sub.

11.2 Place stroke compensation housing in a vice. Support both the dump sub and the last working cylinder with roller stands.

11.3 Place a roller stand under the dump sub, (item #15) and back up the upper circulation sub, (item #2) with a wrench then remove the dump sub.

MAN-HST-006.indd 20 7/15/19 3:04 PM



11.4 Place a roller stand under the lower circulation sub, (item #3) and back up the screen housing, (item #16) with a wrench then remove the upper and lower circulation subs.

11.5 Move roller stand under the screen housing and back up the top sub, (item #10) with a wrench and remove the screen housing.

11.6 Back up the top sub with a wrench and remove the screen, (item #19).

11.7 Back up the snorkel cylinder, (item # 6) and remove the top sub. The snorkel tube will still be attached to the top sub.

11.8 Place roller stand under the stroke compensation piston, (item #9) and remove the stroke compensation piston from the working piston.

11.9 Move to the bottom of the tool. Ensure that a roller stand is under the bottom working cylinder.

11.10 Back up the working cylinder and remove the shear sub, (item #5).

11.11 Place roller stand under the last working cylinder and back up the tandem sub then remove the working cylinder.

11.12 Place a roller stand under the bottom piston, (item #11) and remove the bottom piston from the working piston.

11.13 Back up the next working cylinder and remove the tandem sub, (item #4).

11.14 Place a roller stand under the next working cylinder.

11.15 Back up the tandem sub and remove the working cylinder. The cylinder will have two working pistons and a piston sub attached. Knock the pistons out of the cylinder and then disassemble the all these parts.

11.16 Back up the next working cylinder and remove the tandem sub.

11.17 Place a roller stand under the next working cylinder

11.18 Back up the tandem sub and remove the working cylinder. The cylinder will have a working piston and a piston sub attached. Knock the piston out of the cylinder and then disassemble the all these parts.

MAN-HST-006.indd 21 7/15/19 3:04 PM



11.19 Back up the next working cylinder and remove the tandem sub.

11.20 Place a roller stand under the next working cylinder.

11.21 Remove the last working cylinder. The cylinder will have a working piston and a piston sub attached. Knock the piston out of the cylinder and then disassemble the all these parts.

11.22 Remove the compensation housing from the vice.

11.23 Knock the dump piston, (item #17) out of the dump sub, (item #15) using a dead blow hammer and a wooden dowel.

11.24 Remove the upper circulation sub, (item #2) from the circulation sub, (item #3).

11.25 On a tool that has been run, remove the circulation piston, (item #18) from the circulation sub, (item #3).

11.26 On a tool that has not been run, remove the circulation piston from the upper circulation sub, (item #2).

11.27 Take a screwdriver and remove all sheared brass screws.

MAN-HST-006.indd 22 7/15/19 3:04 PM

Hydraulic Setting Tool Technical Manual

Documents

Transcript of Hydraulic Setting Tool Technical Manual