Homefield - O'Fallon, MO

Pickett Ray & Silver, Inc. PR&S Project No. 01216.SUP0.01 R

Homefield RECEIVED

APR 7 1

ENGINEERING Di:t'MH l 1v.1:NT

Pump Station Design Report

333 MID RIVERS MALL DRIVE

Prepared for:

Summit Pointe, L.C.

239 Fox Hill Road

St. Charles, Missouri 63301

(636) 940-9300

Prepared by:

Pickett, Ray & Silver, Inc.

333 Mid Rivers Mall Drive

St. Peters, MO 63376

(636) 397-1211

November, 2002

Revised February 2003

Revised March 2003

Appended April 2003

ST. PETERS, MISSOURI 63376

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636-397-1211/FAX 636-397-1104

GENERA Homefield is a residential development located on the south side of Old Highway 79, west of Highway 79 in O'Fallon, Missouri. A total of 444 residential units are planned in Homefield.

Sanitary sewers from Homefield will drain to a proposed sanitary pump station on the south side of Old Highway 79 near the northwest comer of Village Y. Sewage will be pumped through a 6-inch force main westwardly to an existing manhole in Highgrove Plat One.

The punp station will be designed to serve additional property between Old Highway 79 and Highway 79. Approximately 18 acres could drain to the pump station. Asslming three homes per acre, a total of 54 homes could drain to the pump station.

PUMP STATION DESIGN CALCULATION

Homefield PqUatial E<Pvakri Pe = 444 homes x 3.7 people/tune = 1,643

Average Domestic Flow F = Pe x 100 gal/person/day= 164,300 gal/day

Infiltration I = (200 gaVin. diam/mile/day) x pipe diameter (in) x length (mile) I= (200 X 8 X 4.16) + (200 X 10 X 0.95) = 8,556 gpd

Average Daily Flow ADF = F + I = 164,300 + 8,556 = 172,856 gaVday ADF (GPM) = 172,856 gal/day/1,440 min/day = 120.04 gal/min

Peak Daily Flow PDF = 2.5 x ADF

Offsite

PDF = 2.5 x 172,856 = 432,140 gal/day PDF (GPM) = 2.5 x 120.04 = 300.10 gaVmin

Population Equivalent Pe = 54 homes x 3. 7 people/home = 200

Average Domestic Flow F = Pe x 100 gal/person/day = 20,000 gal/day

Infiltration - assume 0.5 miles - 8" sanitary sewer I = 200 X 8 X 0.5 = 800 gpd

Average Daily Flow ADF = F + I = 20,000 + 800 = 20,800 gaVday ADF (GPM) = 20,800 gal/day/1 ,440 min/day = 14.44 gal/min

1

Peak Daily Flow PDF = 2.5 x ADF

Total

PDF = 2.5 x 20,800 = 52,000 gaVday PDF (GPM) = 2.5 x 14.44 = 36.11 gal/min

ADF = 172,856 + 20,800 = 193,656 gal/day ADF (GPM) = 120.04 + 14.44 = 134.48 gaVmin PDF= 432,140 + 52,000 = 484,140 gal/day ADF (GPM) = 300.10 +36.11 = 336.21 gaVmin

Total Dynamic Head TDH Static Head Hs

Maximum Force Main Elevation = Pump Off Elevation Hs

Friction Losses Equivalent Pipe Length Station 4" DIP 4.00" inside diameter

90° Elbow 2 Each Tee 1 Eadl Gate Valve 1 Each Check Valve 1 Each Pipe Length

Station Length

501 .2 -442.0

59.2

@ 11' @ 22' @ 2' @ 31'

Force Main 6" PVC 6.134'' inside diameter Pipe Length 45° Elbow 6 Each @ 7.5'

Force Main Length

Hazen Williams friction loss formula

= 22' = 22' = 2' = 31 " = 29' = 106 Lin. Ft. - 4" DIP

= 1530' = 45' = 1575 Lin. Ft - 6" PVC

Friction head loss (feet per 100' pipe)= 0.2083 x (100/c)1-85 x Q1-85J~-81Hi

Where: C = friction factor = 120 for PVC or DIP Q =flow in gaVmin D = pipe diameter inches

Friction loss in Station Ls =Station Length x Friction Factor /100 Friction loss in Force Main Lt =Factor Main Length x Friction Factor/100

2

250 9.40 5.06

300 13.16 7.10

350 17.51 9.44

400 22.41 12.08

450 27.87 15.02

500 33.87 18.25

CYCLE TIME

ABS Model AFP 1049 pump, 342 gpm

Pump on Elev 445.0

Pump off Elev 442.0

59.2

59.2

59.2

59.2

59.2

59.2

Fill Volume = 3' x 6' x 6' x 7.481 gal/cu ft = 808 gal

Cycle Time for ADF Time to Fill = 808 gal/134.48 gpm = 6.01 min Pump Time = 808 gal/(342-134.48) gpm = 3.89 min Pump Off= 2 x 6.01 min + 3.89 min = 15.91 min

Cycle Time for PDF Time to Fill = 808 gal/336.21 gpm = 2.40 min Pump time = 808 gal/342 - 336.21) gpm = 139.55 min Pump Off = 2 x 2.40 min+ 139.55 min= 144.35 min

Standby Generator

73.7 2.71

79.5 3.26

86.15 3.80

93.7 4.34

102.1 4.89

111.3 5.43

A diesel-powered standby generator will be installed to supply power to the pump station in the event of a power outage.

3

BUOYANCY CALCULATION

Wetwell Weight of Structure

Base: 9' -8" x 9' -8" x 1 '-0" @ 150 lb/cu ft Walls: 4 X 6' -1 0" X 23.3' X 1 0" @ 150 lb/cu ft Soil over base: 4 x 8'-8" x 23.3' x 1' @ 120 lb/cu ft

Total

Weight of displaced water 9'-8" X 9'-8" X 24.3' @ 62.4 lb/cu ft

4

= 14,017 lb = 79,6081b = 96.9281b

= 190,5531b

= 141,6921b

APR- 17-2003 THU 02:23 PM MUNI CIPAL EQUI PMENT 13142902980 P. 002/003

.A. I I!Ei Pump perfonnance curves ourvo number

CDI'l"•"KPJ•aCTlVJ l'UMPJNC AFP 1 049 60 HZ Ral'...noa OIIMI AFP 1049

O'F11lon, MO • Homefl&ld ~ Fcrnoncr 60 z

Oellelty l=.estt-~a T..tnorm RatedtpMd Colo 82.~ lblft' Hydraulc lnetftute 1736rpm 2003-()4.-17

H~ I

125 I 120

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1"" ' / .......... 1/ 85

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t'i:!l

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4S

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3S ...... -25

20 . 15 1"

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P2(hp}

20 19 18 17 HI 16 1<4

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....... ~ 12 ~

11. ~ -~ 10 -- ....... ~ 9 8 7

0 50 100 1f50 200 250 300 300 o400 <CSo 500 650 000 650 700 760 600 850 Q'jL 8 g.pJn.J

Impeller 111m I~· of\'81188 Impeller Solid alza RIIYielon 2001~8

9.961nch ContraBiock lmpell.,r, 1 vane 3" ASS IWO!Vell tile right to wnge any oata and dlmonetonc Yl1thout pnor llOUQe eod oao net be hotel reapooetble fOr ll1fl UN aT ABSel. 1.01 12001-11-12 lr'loiTnltton contained (I) thlll IIClftwart.

ArK-J t-LUUj fHU UZ:Z4 rM MUNILIPAL EUUJPMENT i 31 42902980

.A.I I!EI COST-J!PPJ!CTIVl! PUMPING

O'Fellon, MO • Homefield R.ted power Barvloe factor 14.1 hp

: --

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1.2 -:

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0.7

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0.5

b.4

0.3

0.2

0.1

Motor performance curve M105/40 60HZ

Nominal~ 1735rpm

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100 I I I

120 I I

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P21P2n1J:%]

P[hp]

42

39

33

27

21

18

12

(I

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3

0

P. 003/003

~I08Ciirig .......... · · · ... : .. No.iOac:i·········.. ·· ·· ·T:zs·% · ······--·-··· · ·· ·:·eo··;:c; .... ··· ...... ·· ···:-7tf'i(;. ···-·-····· .. ·· · r·ro«B6 ........ -.... · · T1'25'%' · · · ............... ; i ! i I ! : · ·fif[hiJf · .. ····--·-····: .. 1.023...... · · ·· · ····· ;· 4:11·e-· ....... ... · · · ··· ···rs:a73 ·--··--- .... · · ··· : .. 1ist ........... · ·· · · · ···r-1·e;:e1 ... ____ .. -- · ·· -· ;· 21":3 · · .............. · !

: P2[hp) . 0 i 3.62 ; 7.04 ! 10.6e j 14.08 ; 17.6 . :T[A] - -.. ··-· .... "Tfo.4 ... ···-··-- . ······t1o:91 .............. ···:··1·2.ss· .......... .... Tfs:n···· ----· --· ..... .. T l9:1e·------······ .. ······:--23:4 ................... ··; : eft[%] : 0 i 74.6 i 84.09 ! 85.38 i 84.46 i 82.82 . , oooo•-•• • • Oo o ' ' '''''''" * ' O• 0° 1.UIOI. O .. • OOOI t ' '' " "'''"' 0• 0 ,, j ,_ouooo o oo o '''' " *'"*""' o ' !''-""''""..- ' ' '"'' '"''' '''' • •••• ••••••••• ••• ooo woooo ooo < o•o oooooioo ooo o .. •••• • • 0 * '"0 ••-• • 0 o o ooooo l••-•• ••*'*'"'' o • ,., ... ,,,.,,,., , o •

: oos ; 0.09204 ; 0.4048 1 O.aoa4 i o. 73e6 1 0.8132 : 0.~2 .

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starting cufT81rt Wilting torque Moment of Inertia 110A 95.9tbfft

ABSB. 1.51 /2001·1 •12

COST- I!FFI!CTJVE PUMPING

AFP 1049 60HZ

Wet well stationary with pedestal

Dimensions [Inch)

8 251/e

c 14112

J:

D 11 1/4

F G

E

F 11

ABS resetVes the right to change any data and dimensions without prior notice and can not be held responsible for the use Of Information contained In this software.

ABSEL 1.4/2000-12-06

ro-.,.... 0> 0 .,.... 0 0 ~

N (/) 0..

~ LL

PRODUCT

F~ PERFORMANCE CURVE NS3153.180 TYPE

HT DATE PROJECT CURVE NO

63-455-00-6050 ISSUE

2003-03-19 1 1/1-LOAD 3/4-LOAD 1/2-LOAD RATED IMPELLER DIAMETER

POWER ..... POWER FACTOR 0.81 0.62 STARTING 0.74

18

153

24 1760

hp 239 mm EFFICIENCY 88.0 % 89.0 % 88.0 % CURRENT ···

RATED A MOTOR# STATOR

A 21 -18-4AA _!010 REV

10 POLES

4

t-'::M'"-::0-:':TO"-'R::'-'D=:'-A:,:cTA:...:...... __ -'------'---,----,.....L..----J CURRENT ... COMMENTS INLET/OUTLET RATED FREQ. I PHASES I VOLTAGE

a:: w s 0 0...

0 <{ w I

SPEED ...•. - /100 mm TOT.MOM.OF IMP. THROUGHLET INERTIA ...

NO. OF BLADES

0.086

2

rpm 60 Hz 3 I 460 V kgm2 GEARTYPE

u.: IL w u.: -' IL

~ ~ ~ w ~ ~1 -~--~--~-~---L--~-~--~--~-~---L----' ~ ~

DUTY-POINT FLOW[USgpmJ 338

HEAD[fl) 84.7 65.8

POWER[hp) 12.5 ( 11 .1) 16.0 ( 14.2)

EFF.[%] 58.4 (65.7) 68.6 (77.1)

NPSH[fl) 16.3 15.0

0 i< 1 B.E.P. 657

1-z 6 c.. u.: IL w 1-(f) w m

r

~~ -'~

80 t~-+~----..--+--/~U------f'-o<;;>:---t-~--t--"L-t--+-----t-~---,,L\-----l- 20 / EFF.

[%]

70

60 +----t---4r--l--7""-t-~~/+k--f-=--+-~-+~~-+~-/-f-l-----f"'~-....:--+~-'4. 1/// ""-~ ------~ ~· 60 1-- ""-. 50

;jV ~"' 40 +---~

1;/-~~Y---~--~---+---+--~----~--~--+-~,~~- 10 40

r--~~v~-+--~--~----r---r---+---+---~--~---~- 3o

w I 5 ~

I 10

0 0 200 400 600 800

FLOW 1000

G 0 [USgpm]

Performance with clear water and ambient temp 40 ·c F~ CURVE

Rating

Frequency 60Hz Phases 3 Poles 4 Approval

N

Rtd . amb. temp.

Voltage Connection Rtd . Curr. Starting current NEMA code letter

Warm liquid data

Rtd. amb. temp.

Rtd. Curr. (1)

Rtd. Curr. (2)

Max input power

Product 3153 . 180 Motor# 21-18-4AA Rated power 18.0 hp Installations PSTZ Type of duty 51

40 o C /104 oF

Alternative 1

460V D

24.0A 153.0A

H

Alternative 2 v

A A

Note! Reduced rated power

Issue # of Starts/Hr Issue date Valid from Status

Stator variant Speed Power factor Module Motor issue

70 o C /158 o F o C I oF

22.0 A A

0.0 A A

13.4 kW kW

Flygt

3 15 11/9/1999

APPR

01 1760 r/min 0.81 160 10

~ ITT Industries

N (f} a. ~ IL

F~ PRODUCT TYPE

PERFORMANCE CURVE NS3153.180 HT DATE PROJECT CURVE NO ISSUE

2003-03-19 63-455-00-6050 1 1/1-LOAD 3/4-LOAD 1/2-LOAD RATED

18 IMPELLER DIAMETER

POWER ..... hp 239mm POWER FACTOR 0.81 0.74 0.62 STARTING 153 A EFFICIENCY 88.0% 89.0% 88.0% CURRENT ... MOTOR# I STATOR REV

RATED MOTOR DATA - - - CURRENT ... 24 A 21-18-4AA 010 10 COMMENTS INLET/OUTLET RATED

1760 FREQ. I PHASES! VOLTAGE POLES

0::: w ~ 0 a..

-/100 mm SPEED ..... rpm

60Hz 3 460 V 4 TOT.MOM.OF IMP. THROUGHLET INERTIA ... 0.086 kgm2 GEAR TYPE I ~~o NO. OF

2 --- BLADES --[hp] ~--~----~--~--~----~--~----~--~--~----~--~--~ oc oc w w

I --~---" ~ ~ l ___ _jL----1------~--_jL----L----j_~~~~:: ---:r~--~j_-==d~===t====J ~ ~ 16+ ~-~ ~ I;

----~ ~-----~ ~ ~ --l---::~~ 0 iC

1 2 +---~-----+---=~~~6-~~----+---~~---+----+---~----~--~

~~~ ----=-~ u: 8~~~-----+----+---~~--~----+---~~---+----+---~----~--~ ~ w u:

~ ~ < w ~ ~--~~---L----~--~~---L----~--~-----L----~--~-----L--~ ~ ~

DUTY-POINT FLOW(IJSgpml HEAD[ft) POWER [hpJ EFF. [%) NPSH[ft) O iC

B.E.P. 657 65.8 16.0 ( 14.2) 68.6 (77.1) 15.0 NPSHRE [ft] -,-----,-- -,---.....-- -,-----.---.---.----,-- -.----.-----.-----,

[ft]

100+~----~~--~---+----~----~---+----~----~---+----~----¥--~t'-...

80 ~-- C>~ ~ r---V., ~~ LU 60 +---~~---+--~~-?~~~~~--~=---+---~~~~----+---~~~~-~ I ~~v

;:v 40 +----1-IY....,£-,I'-+-----I----+-------l---f--+-+---1-~

/;v 20 +-~;f~~~---+----+----4~--~----+----4----~----+----4----~-

10

0 l/ 0 200 400

Performance with clear water and ambient temp 40 ·c

600 800 1000

FLOW

F~ CURVE

-{}- 0 (USgpm]

Rating

Frequency 60Hz Phases 3 Poles 4 Approval

N

Rtd. amb. temp.

Voltage Connection Rtd . Curr. Starting current NEMA code letter

Warm liquid data

Rtd. amb. temp.

Rtd. Curr. (1)

Rtd. Curr. (2)

Max input power

Product 3153 . 180 Motor# 21-18-4AA Rated power 18.0 hp Installations PSTZ Type of duty 51

40 o C I 104 oF

Alternative 1

460V D

24.0A 153.0 A

H

Alternative 2 v

A A

Note! Reduced rated power

Issue # of Starts/Hr Issue date Valid from Status

Stator variant Speed Power factor Module Motor issue

70 o C /158 o F o C I o F

22.0 A A

0.0 A A 13.4kW kW

Flygt

3 15 11/9/1999

APPR

01 1760 r/min 0.81 160

10

~ ITT Industries

lF~ PRODUCT TYPE

PERFORMANCE CURVE NS3153.180 HT DATE PROJECT CURVE NO ISSUE

2003-03-19 63-455-00-6050 1 111-LOAD 314-LOAD 1/2-LOAD RATED

18 IMPELLER DIAMETER

POWER ..... hp 239mm POWER FACTOR 0.81 0.74 0.62 STARTING

EFFICIENCY 88.0% 89.0% 88.0% CURRENT ... 153 A MOTOR# STATOR REV RATED I o1o MOTOR DATA - - - CURRENT ... 24 A 21-18-4AA 10

COMMENTS INLET/OUTLET RATED 1760 FREQ. I PHASES I VOLTAGE POLES

-/100 mm SPEED ..... rpm 60Hz 3 460 V 4 TOT.MOM.OF

IMP. THROUGHLET INERTIA ... 0.086 kgm2 GEARTYPE RATIO NO. OF

2 J --- BLADES -- --[hp] a:: a::

w w ~ ~ ~

~ 0 0 --- ll. ll.

16 ........ 1- t;: ---_...., --~ ::> < ~

ll. I a:: ~ --- ~ (J)

w --- 0 it

s 12

t::==-~ -::::::-0 ~ a_ u: 8 u.

w u: _. u.

~ w

~ ll.

w ::;: > ::> 0 ll.

DUTY-POINT FLOW[USgpmJ HEAD[ft) POWER [hpJ EFF. [%) NPSH[ft) 0 it B.E.P. 657 65.8 16.0 ( 14.2) 68.6 (77.1) 15.0

NPSHRE [ft] 1-z

[ft] i5 ll.

u:

~ / 25

u. w 1-(J)

100 w

~ I <D

r--..... r ..............

~ / EFF. 80

~ > ~ 20 [%]

........_ K r----0 ---~ ~ ~

70 <( ~

f.-- ~ w 60 "- ~ ------ '--....~. 60 :r: ~ v ..............

~ ........_

~. 50

I / ~ ~ 40

II ~ 40

/; I 30

20 5 20

I co o;

I 10

0 ..-0 0

0 ,..

0 ~ ..- 0 200 400 600 800 1000 [USgpm) ..-N

FLOW en Q..

~ LL

Performance with clear water and ambient temp 40 •c lF~ CURVE

AS~Il Series 16SI3.M/.386 Automatic Transfer Switches

Warranty Coverage

The Seller warrants its products to be free from defects in material or workmanship for a period of eighteen months from date of shipment.

All warranty claims of defective material or workmanship over said warranty period will be subject to inspection and verification by seller's authorized service personnel.

Products will be repaired, as necessary, free of all charges except transportation, and the correction of any defects by repair or replacement by the Seller constitute fulfillment of all obligations and liability of the Seller to the Buyer under this warranty. The limit of the Seller's liability with respect to any products(s) furnished hereunder, whether in contract, in tort, under any warranty, or otherwise, shall be the contract price herein of the specific product on which such liability is based.

When equipment is returned for repair due to causes not covered by Seller's warranty, the Buyer shall notify the Seller in writing and, after receipt of shipping instructions, the Buyer may return it to the ASCO Power Technologies, Receiving Department, SO Hanover Road, Florham Park, NJ 07932, with shipping charges prepaid. Seller's Service Department will put such equipment in operating condition at the lowest possible cost. When necessary to make a return, give all possible information regarding the problem experienced and complete details of the installation with which the device was used.

The Seller is not responsible for damage of its product(s) through improper installation, maintenance, use, repairs or adjustments, or attempts to operate the product beyond its ratings, intentionally or otherwise, or for unauthorized repairs.

The Seller shall not be liable for and Buyer assumes responsibility for all personal injury and property damage resulting, from the handling, possession or use of the goods by the Buyer.

The Seller shall not be liable for specific consequential damages in any claim, action suit or proceeding arising under this transaction, nor shall there be any liability thereunder for claims of labor, loss of profit or good will, repairs or other expenses incidental to replacement.

No other representations, guarantees or warranties, express or implied, are made by the Seller and the foregoing warranty is in lieu of all other representations and warranties, express or implied, which are hereby expressly disclaimed and waived by the Buyer, including and warranty of merchantability or of fitness for particular purpose.

ASCO Power Technologies Florham Park, New J ersey

8

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8

L£fT SIOC

A

I

8 I

7 6 5 4 3 2

OUTLINE • MOUNTING FOR ~ m•oo. D*ll) SERIES TRANSFER SWITCHES, RATED 10, 70, 100, 110 • 200 AMPERES

~:~

• m m• I. IIV'"'"IICIIa£

EJ

F"RCHI VIOl Flla'IT VIOl llllKIUI DOOR \liTH OOOR

_,.. W~IOIT<TI'1JtT....:Ia t=9i ~-~-.

1-2.00 IOT'ft)t VllV

7 I 6 I 5 f 4

ll2.7!

OUTSIDE

RIGHT S JOC ---

I

G£N':RAL bPTES

I. IYPE JR/ 12 WALL loiOliKTm ~CLOSURE.

2. STAHIWID F'INISH - LIGHT GREY. ANSI ~f .

3 . PLUm DOOR a.AMPS AND PADLOCK HASP ON LEFT SlOE.

4. SINCLE 00011 HINGED ON IIICHT.

5. TERM!Noll.S - 5aiE.W IYPE LUGS FOR EXT'ERN-'l POWER CONHECllONS.

t1. THREE POt.E SWITCH WITW SOUD l£lJTRAl SHOWN FOR RUEREHCE.

7. NE\1TIW. COHACURATIONS:

D300-A F\ILL RATtO SOUO (COPP[R BUS) NEIJI'RAI. CONFICUERATlOH FOR EACH SOURCE NlO THE ~ IS PROVIDED STANilARO. 0 I a t 0 I &1!11 I~IWI t: Pit! It II! F 8 111£8 3 ! COil !! 8 a II! S r I I liM

fBl 8 ll I t£8 Jdl!U"' t: I 8M2 ~'::"! ................. ....

I sv1~TING I RAJ« rF AL-cu IIIRE sm: J 30=200 !ll f! 4 TO 4/D AI§

.vNCnCIMlTt "'IWHO w:ren, U!S (JeD)

s":Zt PC1L'I KIQHf

2 14 (3a)

. -· &7 1401

30-200 ~· &7 1401 GROU'()LUG MCU/T I~ STU:1S I , .., 1401 I

a• 90 (41)

a' 90 (40

... __ -,.~ .... .... ...

a~.:.1~~ J

0

c

B

A

60 AMP CIRCUIT BREAKER OUTPUT CONNECTIONS SIZE WILL BE:

#14 A WG TO #1 A WG (1 CONDUCTOR/PHASE)

104 AMP TRANSFER SWITCH CONNECTIONS SIZE FOR ALL EXTERNAL POWER WILL BE:

#14 A WG TO 2/0 A WG (1 CONDUCTOR/PHASE)

COMPLETE GENERATOR SET OVERALL DIMENSIONS:

LENGTH= 85.3" WIDTH= 36.2" HEIGHT = 84.3"

DIMENSIONS WITH ENCLOSURE DOORS OPEN:

LENGTH= 116.1" WIDTH= 80.2"

COMPLETE GENERATOR SET APPROXIMATE WEIGHT:

3,300 LBS. (W/OFUEL)

__,....,.,...""' ~ ..... _1_~ 1-.J\UDI<II , . .....,..._,_ ~CD1.1D/U.20f4ll

1004'N/U20f4H

100<~4.1 tOO<lU/UJD1.11 1-.vu-

·-ML»>'D 1-I\/WOHII _,.._ _IWOI., t-JI12Dt.t.l 1-(W0!4:1 t

toilET --•~ll COIIII<<EMAvrrr 111!H tiL !iliif CIL a 'llllitii Oiil X T liOi Y

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FOR INFORMATION ONLY

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llr:iiad> --;;a;;;; ...... --7

loiOlE: All DII,IENS!ONS ARE llol 1,11.1 at [lt.ICHES)

-~~&.~ I@E3 - 1 I 1

GENSET CONTROL PANEL AUTOMATIC TRANSFER TERMINAL STRIP SWITCH

.--1

1--TB14

2 I--

TB1 5

120 VAC - 20 AMP

~ CIRCUIT INPUT fOR BATTERY CHARGER &: ENGINE COOLANT HEATER )

I

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W> - _ ... 2-5-03

-"' 1 OF 1 ... FPS00302

~

STANDARD 12 MONTH WARRANTY Tills warranty applies to all generator sets furnished by the Olympian generator set manufacturer (herein after referred to as "the Company") or Olympian dealers and sold and operated in the USA or Canada. All generator sets are warranted against defects in material and workmanship for a period of twelve months* from the date of initial start-up (or eighteen months from sale or dispatch from the Company whichever occurs first). Tills warranty coverage is applicable to the fust end user of the generator set only.

The Company's Responsibilities

If a defect in material or workmanship arises during the warranty period the Company will: - Replace or at the Company's discretion repair the defective parts. - Provide for reasonable and customary labor costs incurred while affecting repairs to defects in accordance with the policies and repair times laid down by the Company. - Provide limited travel labor and mileage if the generator set is inoperative due to a defect and, in the opinion of the Company, it cannot reasonably be transported to an appropriate service location. - Provide for the cost of service supplies such as coolant, oil and filters when made unserviceable by the defect.

The User's Responsibilities

The user is responsible for: • Installing and operating the generator set in accordance with the manufacturer's instructions. - Returning the Warranty Registration Form within ten days from the date of start-up or one month from the date of sale, whichever is earlier.

- Ensuring initial start-up is performed by an Olympian Dealer or an authorized representative of the Company. In exceptional circumstances, said start-up will be waived but only if a Pre-Delivery Inspection has been completed by the Olympian Dealer. In such circumstances, warranty will be adjudged to have commenced one month and terminated thirteen months after the date of shipment by the Olympian Dealer. · Accepting the Company's sole judgment as to whether the faulty part is defective in material or workmanship.

Labor costs, except as stated under "The Company's Responsibilities," including costs incurred in removing and replacing the engine. However, consideration will be given in certain circumstances. · Any costs in excess of the purchase price of the product. • Other miscellaneous costs including but not limited to loss of use, travel, lodging, taxes, telephone calls, overtime, etc., except as stated under "The Company's Responsibilities." - Completing payment for the purchase of equipment, parts or services relating to the equipment under warranty.

Limitations

This warranty does not cover: Defects due to improper installation, maintenance or

use. Modifications not authorized by the Company in

writing. Parts not manufactured or supplied by the Company. Normal wear and tear. Tires, fuses and lamps. Subsequent failures after a defect has been, or ought

reasonably to have been, discovered. Any operation in excess of the Company's rating or

outside the stated site conditions.

• Generator set models D8L 1-D25LH I and D8LIS-D24LH1 Shave an additional running hour limitation as foJlows: Prime Power -5000 hours at 1500/1800 ~pm; Standby Power • 2000 hours at 1500/1800/3000 Ipm and 1000 hours at 3600 Ipm. Gas powered generator set models operating at 3000/3600 Ipm also have a 1000 running hour limitation. Either the 12 month limitation or the running hour limitation is applicable, depending on which occurs first

1his warranty is expressly in lieu of all other warranties, express or implied, including, but not limited to, any warranty of merchantability or fitness for a particular purpose. All warranties which exceed the aforementioned obligations are hereby disclaimed by the Company and excluded from this warranty. The Company shall, under no circumstances, be held liable for any special direct, indirect, incidental or consequential damages. All claims under this warranty should be made by contacting your local Olympian Dealer or the Company who will outline the administration and scope .

•

WARRANTY

C 0 N T R oe S OlYMPIAN™

Exclusively from 1011 Catetpi/la,.. dealer

STANDARD/OPTIONAL FEATURES

Instrumentation

Controls

Shutdowns. with -Individual Wam~ Lamps

Alarms with Individual WaminQ lamps Re~te Signals/ Contacts from Panel

Additional Fault Channels

Instrumentation

Controls

Shutdowns with lndividuai Warning Lamps

Remote Annunciators

LEHX1006.02 (09·01)

4001 AUTOSTART CONTROL PANEL STANDARD FEATURES

Voltmeter · Ammeter ~mbined frequency and .tachometer Hours run counter Coolant temperature gauge Lube oil pressure gauge Battery condition voltmeter " Run/off/auto switch Emergency stop button (red) Engine preheat pushbutton (if required) Lamp test pushbutton 7 pos voltmeter phase selector switch 4 pos ammeter phase selector switch 3 attempt start timer Cool down timer

Fail to start " High coolant temperature LoiN lube oil pressure Overs~

Low battery voltage

Interface to remote annunciator Terminals for remote emergency stop Common fault alarm signal Volt-free contact for generator set running

Channels available for optional shutdowns- 1 Channels available for optional alarms- 1 Additional fault channels available- 4 (Individually programmable for shutdown or alanrn) Note: This panel has seven fault Indicating lamps available on the panel face for options. Note: UL base tanks utilize the additional alanrn channel for a combined leak detection and low fuel level alarm. Note: PMK1 or PMA4 are not available If PMA3 has been ordered.

I OPTIONAL FEATURES I PMA3 3 ammeters Instead of 1-ammeter and selector switch PMK1 "kllowatt meter:(not av&Hable with PMA3) ·: . ~A4 static battery charger: ammeter (not available with PMA3) PML 1 lube 611-t!'Jr:nperat!Jre ga.uge · PMB.CUL3 paJ:UII IT)~hted bl!tteiy charger PMBCULS pQnel rrim.inted batt~ry ·charger

PSBS panel emergency stop pushbutton with security key PSS1 =-<:~ adiust · · (reoulres_GOVE1 electronic aovemor)

I PSV1 voltaqe ad lust POtentiometer (±5%) PAA? "' ' rlihl<> " l"nn c:oonnli<>rl Inn<:<>

I PAA 1 oanel mounted audible alanrn PAC1 set of volt-free controls for common alanrn PTC2 auto preheat control circuit (not for use with 0150P4 or 0200P4)

PPS2' underspeed PPV1 ov!*voltage1PPV3 undervc;>ltage PPVt combined -overi !Jndervolt<ige . PP01 overload shutdown via alanrn switch on breaker PP02 ol!e{load shutdCiWn Via overcurrent relay

PAN4 8 channel remote annunciator panel (supplied loose) PANS 16 channel remote annunciator panel (supplied loose) PAN6 Remote annunciator upgrade (Nonrnai!Run control switch) PAN7 Lockdown stop button

www.CAT·EiectricPowcr.com

C> 2001 Caterpillar All rights reserved.

Printed in U.S.A.

Materials and specifications are subject to change without notice. The International System of Units (SI) Is used In this publication.

I

l

A T T A C H~ E N T S aVMPIAN™

Exclusively from yotr Caterpillar- dealer

GENERATING SET Diesel Gas

Models Models Volts

. Dal 1:025LH1 G12U3·G2SUH3, 12 08L1S-024LH1S G10U3S-G25UH3S 020J»:1·Dl5P3, G2oF3-GSOF3 020P2-075P2 G20F3S-G45F3S 020P1S-060P3S, D20P2S-060P2S

090P1-0150P1 GSOF3-G100F3 12 D100P2-0125P2 G55F3S, G75F3S 075P1S-0100P1S 075P2S-0100P2S

D1SOP4-D200P4 na 24

LEAD ACID STARTING BATTERIES

The battery is cooled to -18"C (O"F) and discharged at current indicated, the battery voltage must be 7.2 volts or above after 30 seconds.

Reserve Capacity is the time in minutes which the battery, at normal ambient temperature, can supply a current of 25 amps before the voltage falls to 10.5 volts.

BATTERY SPECIFICATION GUIDE Battery No. of CeH Type of

Type Batteries Assembly Tennlnal

440L5 1 arrm. D ©

-6ME10 1 Em. ~ 900CD 2 [ITfll]. D

©

"V\1\f\r WHERE THE WORLD TURNS FOR POWER

I

A T T A C H - E N T S (aVMPIAN™

Exclusively from JOII Caterpilla,. dealer

BATTERY SPECIFICATIONS (PER BATTERY) Dimensions

Cold Battef'y Length Width Height Weight Cranking Amp

Twe (inch) fmch) (ineh) ObS) Amps/Din How's

440L5 ' 13.9 lj.9 7.5 52.9 44Q 92 6ME10 20.0 6.9 8.6 76.1 500 120

900CO 20.4 10.7 9,5 128 900 220

CCAIDIN This is the current drawn from the battery for 30 seconds at -18"C before the battery voltage drops below 9 volts.

Ahr The test Is carried out at 25"C and the battery is discharged at a current, which is set, so that the voltage falls to 10.5 volts after 20 hours. The Ampere-hours rating is the test current multiplied by the time.

CCA I SAE - Society of Automotive Engineers; This is the High Current test carried out in line with the Society of Automotive Engineers specification in which the battery Is cooled to -18"C (O"F) and discharged at the current indicated. The requirement is for the battery voltage after 30 seconds to be 7.2 volts or above.

RC - Reserve Capacity; These capacity test shows the time in minutes, which the battery at 25"C can supply, a current of 25 amps before the voltage falls to 10.5 volts. This Is an indication of the period during which the battery can provide sufficient power to maintain the headlights and normal controls in the event of a failure of the alternator.

Cold Crankln Reserve

Amps/SAE Capaclb'

780 170

890 220

1620 390

www.CAT-EiectricPower.com

o 2001 Caterpillar All rights reserved.

Printed In U.S.A.

LEHX0492-01 (09-01) Supersedes USTECHILABATT~798

Materials and speclficatlons are subject to change without notice. The International System of Units (SI) Is used In this publlcatlon.

I

A T T A C Htl\ll E N T S aVMPIAN™

Exclusively from your Caterpill~ dealer

AC AUJCIUMY SUPPlY

FEATURES

• Compact tamper proof design • Pre-set voltage and current limits • Service LED's to indicate mains. charging and

charged status • Housed within generator set control panel

Global Sourced

LEHX0483 01 (09.00) Supersedes USTECH/BATCHRG/0798

STATIC BATTERY CHARGERS

OPnONS: P8Ciil110 120'11 PHC& 208 240\'

OPTIONSWITH BOOST: PSB3L 110·120V, P$83 208 240\'

These nominal 5 Amp battery charger options are of the constant voltage type, providing a trickle charge to the generator set battery(s) to help maintain an optimum charged condition for starting. An important feature of the chargers is the controlled rate of charging which prevents over-charging and thereby maximizes battery life. for options ESBJ.L and PSB3, when battery condition has been severely depleted an additional boost feature permits a manual over-ride to a fast charging level, with an automatic return to the normal trickle charge when an optimum battery charge level has been reached.

The battery chargers are powered by an AC auxiliary supply protected by a safeguard breaker inside the main control panel. When the generator set is not running the battery charger is automatically connected to the AC supply through a power relay mounted in the control panel. Upon receiving a start signal the AC supply is automatically disconnected by the power relay and automatically reconnected when the start signal is removed and the engine has stopped.

www.CAT·EiectrlcPower.com

C> 2000 caterpillar All rights reserved.

Printed In U.S.A .

Materials and specifications are subject to change without notice. The International System of Units (SI) is used In thls publication.

JVW\rWHERE THE WORLD TURNS FOR POWER

I

A T T A C H~ E N T S aVMPIAN™

Exclusively from fOil Caterpilla,.. dealer

POW!RIUl.AY

COIOliOO. noTDIIIUTI DOWN 0001-'HT HEAlER -H 0£-TDA&ET

ITMT11

FEATURES • Molded from Polyphenylene Sulfide • Rust free, corrosion resistant with exceptional

tensile strength • Vibration and shock tested to extreme limits to

ensure durability • Compatible with all coolant additives • lncoloy element for longer service life

COOLANT HEATER WHL (110-120 V) OR WHH (208-240 V)

Appropriate when the generator set is to be sited in a low ambient environment the heater maintains the engine coolant at a temperature (typically 100"F (38"C)) which facilitates rapid starting and load acceptance. The heater assembly uses UL compliant components (to UL 1030) and has CSA.certification which is to both CSA & UL standards.

The heater itself is powered by a 110- 120 volt er 2Q8 24Q velt AC auxiliary supply protected by a safeguard breaker inside the main control panel. A thermostatic controller is included to regulate the output temperature to within safe limits. When the generator set is not running the heater is automatically connected to the AC supply through a power relay mounted in the control panel. Upon receiving a start signal the AC supply is automatically disconnected by the power relay and automatically reconnected when the start signal is removed and the engine has stopped.

\NV\J WHERE THE WORLD TURNS FOR POWER

I

A T T A C H • E N T S Qi.VMPIAN™

3 Phase Generator Set Models

Diesel

D8l1·D25Ui1 D20l2 D20P1 • D75P3, D20P2- D75P2

090P1 • D1$0P1, D100P2 • D125P2 D150P4 • D230P4

Single Phase Generator Set Models

Diesel

D8l1S- D24LH1S, D20l2S D20P1S - D60P3S, 020P2S - D60P2S

07$1i1S- D100P1S, 075P2S.- D100P2S

D8l1-D25Ui1, D20l2

D20P1 - D75P3, D20P2 • D75P2 I?90P1 • D150P1, D100P2- D125P2 D150P4 • D230P4

LEHX004-02 (09-01)

110.120V [WHL] 3 Phase

Generator Set Models Gas

G12U3- G25UH3

G20F3 - G25F3 G30F3 • G100F3

NA Single Phase

Generator Set Models Gas

G:10Ul.S - G25UH3S G20f3S - G25F3S G30F.3S - G75F3S

208-240 V [WHH]

3Phase Generator Set Models

Gas

Single Phase Generator Set Models

Gas

NA NA

G30F3S • G7SF3S

Exclusively from J0f1 Caterpilla,. dealer

Nominal Coolant Heater Power

Consumption (Watts)

soo 1000

1500 1800

Nominal Coolant Heater Power

Consumption (Watts)

500 1000

1500

240Volts

500 1000

1125 1500

1500 2000 Nominal Coolant

Heater Power Consumption (Watts)

1125

240Volts


0 2001 Caterpillar All rights reserved.

Printed In U.S.A.

Materials and specifications are subject to change without notice. The International System or Units (SI) Is used In this publlcatlon.

I

/l Series 300 We Keep· Your Power On®

~ ~

EMERSON Networl< Power

- £f!•$tMttiN•Ik·*l§i•c;IWil§£BJDr------------------ ------

Maximum Reliability & Excellent Value

With a Series 300 Transfer Switdl, you get a product backed by ASCO

Power Technologies, the industry leader responsible for virtually

every major technological advance in the Transfer Switch industry.

The ASCO Series 300 was designed for one purpose-to

automatically transfer critical loads in the event of a power

outage. Each and every standard component was designed

by ASCO engineers for this purpose.

The rugged construction and proven performance of the ASCO

Series 300 assure the user of many years of complete reliability.

The Series 300 is even designed to handle the extraordinary

demands placed on the switch when starting or restarting stalled

motors and switching high inrush loads.

ASCO's Series 300 modular, compact design makes it easy to

install, inspect and maintain. All parts are accessible from the

front so switch contacts can be easily inspected.

Features

9 The Series 300 is listed to UL 1008 standard for Transfer

Switch Equipment and meets NFPA 110 for Emergency and

Standby Power Systems and the National Electrical Code (NEG)

Articles 700, 701 and 702. GSA listings are also available.

• 30 through 3000 amps in a compact design.

• Available to 600 VAG, single or three phase

• True double-throw operation: The single solenoid design is

inherently interlocked and prevents contacts from stopping

between sources or from being in contact with both sources at

the same time.

Note: Current-limiting fuse should be Class J type through 400 amps: use class L type above 400-amp fuse rating.

Fig. 1: ASCO Power Transfer Switch rated 200 amperes shown in Type 3R endosure

• There's no danger of the Series 300 ATS

transferring loads to a dead source because the

unique ASCO single-solenoid operator derives

power to operate from the source to which the

load is being transferred.

• Easy-to-read flush-mounted control and display

panel provides LED indicators for switdl position

and source availability. It also includes test and

time-delay bypass switches as standard features.

• Standard engine exerciser for weekly automatic

testing of engine generator set with or without

load.

• Adjustable lime-delay feature prevents switch

from being activated due to momentary utility

power outages and generator dips.

• Supplied wjth solid neutral terrolna!jon

Optional switched neutral pole available.

• Accessory kits available.

Q Available for immediate delivery.

• Now available for service entrance applications.

Contact ASCO for assistance.

The ASCO Microprocessor Controller is used with all sizes of Power Transfer Switches. It represents the most reliable

microprocessor controller in the industry and includes, as standard, all of the voltage, frequency, control, timing and connectivity

functions required for most emergency and standby power applications.

Fig. 7: ASCO Series 300 Microprocessor Controller

Fig. 8: Door-Mounted Control & Display Panel

Control and Display Panel

~ Easy-to-read flush-mounted control and display panel

provides LED indicators for switch position and source

availability. It also includes test and time-delay bypass

switches.

Voltage & Frequency Sensing

~ Adjustable three-phase, close-differential voltage sensing

on normal source.

* Normal source pickup voltage is adjustable to 95% of

nominal; drop-<Jut is adjustable from 70% to 90% of nominal.

$ Frequency sensing on emergency source. Pickup at 95%

and dropout at 85% of nominal.

Time Delays

-.. Adjustable time delay to override momentary normal

source outages to delay all transfer switch and engine

starting signals.

• Transfer to emergency time delay- Adjustable from 0 to 5

minutes for controlled timing of load transfer to emergency.

• Retransfer to normal time delay- Adjustable to 30 minutes.

• Five-minute unloaded running time delay for emergency

engine generator cool down.

• Four-second time delay to ignore momentary voltage and

frequency transients during initial genset loading.

Standard Selectable Features

.. lnphase monitor to transfer motor loads, without any

intentional off time, to prevent inrush currents from

exceeding normal starting levels.

;; Engine exerciser to automatically test backup generator

each week-Includes control switch for testing with or

without load.

• Selective load disconnect, double-throw contact to operate

at an adjustable 0 to 20 second adjustable time delay prior

to transfer and reset 0 to 20 seconds after transfer.

" .fillJ:fz or 50 Hz selectable switch. • Three-phase/single-phase selectable switch.

Remote Control Features

Terminal provisions for connecting: • Remote test switch.

* Remote contact for test or for peak shaving applications.

Circuit will be automatically bypassed if emergency

source fails.

• Inhibit transfer to emergency.

• Remote time-delay bypass switch.

Simple and Accurate Adjustment of

Voltage, Frequency and Time-Delay Settings Without Need for Meters

and Variable Power Supplies

Dip Switches for Enabling Built-In Control Functions

Customer Control Interfaces

------·

-.........._

Battery to Maintain Engine Exerciser Clock

Settings

Retransfer to Normal Adjustable

Time Delay

Transfer to - - Emergency Adjustable

Time Delay

Serial Communication Port

Fig. 9: Microprocessor Controller

Performance Features

!.'i 600 volt spacing per UL and CSA standards.

li Interfacing relays are industrial grade, plug-in type with dust covers.

\fJ Meets or exceeds the requirements for Electromagnetic Compatibility (EMC).

~ ANSI C37.90NIEEE472 Voltage

Surge Test

~ NEMA ICS-109.21 Impulse

Withstand Test

~> Digital circuitry isolated from

line voltages

• IEC 801-2 Electrostatic

discharge (ESD) immunity

~ ENV50140 and IEC 803-1 : Radiated

electromagnetic field immunity

" IEC 801-4 Electrical fast transient (EFT)

immunity

• ENV50142 Surge transient immunity

• ENV50141 : Conducted

radio-frequency field immunity

<l EN55011 : Group 1, Class A conducted and

radiated emissions

"' Optically isolated RS-485 Serial Port

Accessory 11 CD Deluxe programmable engine exerciser provides ability to uniquely

program each day of the week, or blocks of days from one minute

to 24 hours with digital readout convenience. Includes "with or

without" load control switch for exercise period. Load indicator in

display to show if exerciser is ON or OFF. Timer also includes a

permanent battery to maintain settings when normal and

emergency power is lost.

Accessory 14AA/14BA Auxiliary contacts to indicate position of main contacts. Two (2) for

normal and two (2) for emergency position (one set is standard).

Accessory 44A Strip Heater with thermostat for extremely cold areas to prevent

condensation and freezing of this condensation. Extemal120 volt

power source required.

Accessory 44G Strip Heater with thermostat, wired to load terminals: 208-240,

360-380, 460-480, 550-600 volts. Contains wiring harnesses for

all transfer switch sizes.

Accessory 72A Communications Interface Module (RS-485) to allow local or

remote communications with ASCO PowerQuest~VPi or SiteWeb™

communication products.

ASCO Pulsar® 450 High-Performance Surge Suppressor The ASCO Pulsar«> 450 provides unparalleled protection from power

surges and transients. It is a high-performance surge suppressor

which limits large surges and transients through a unique array of

computer-matched metal oxide varistors (MOVs). Unique four

cavity sand packed UL94-5 volt rated housing, UL 1449, UL 1283,

and GSA listed. Available as a separate product only for mounting

by customer. Contact ASCO for ordering information.

Field Conversion Kits for Series 300 Transfer Switches

Kit No. :. ; .- -........ ,~·~· ·~ ·:-.. -:· .. ~~ .-:;..~-~ .::.i ... i~-?!~f(~~l~}1'£~tr~ ~~~ · Descrspt•on .· ·· , -~ ·, .--'~_,:.vt.-•;.·~·: • .;r.~·x'{_~~W~"'~

.. . ~ ~. ~~-·~::_.:__· ~-~ ... :...: ... .:.~:.:~.-:.;;:iJ.~:z:;g~~J;)$•!.rgz~f:~5~{~ K601111 Deluxe Engine Exerciser Kit (Ace. 11CD) K613127-001 Strip Heater Kit (125 watt) 120 volt (Ace. 44A) K613127-002 Strip Heater Kit (125 watt) 208-480 volt (Ace. 44G)

K609027 Cable Pull Box (1 600-2000 amp)

Fig. 10: Deluxe Engine Exerciser

(Accessory 11 CD)

Fig. 11 : Strip Heater Kit (Accessory 44G)

Fig. 12: Pulsar 450 Surge Suppressor

' ·i 1 ·I \

30, 70, 100,.1JM.

150,200

225,260,400

600,800,1000

1200

1600, 2000'

2600, 30002

Series .3.QQ & 386 External Power Connections Sizes UL-Usted Solderless Screw-Type Terminals

Note: All Series 300 switches are furnished with a solid neutral plate (unless switched neutral configuration Is specified) and terminal lugs. Specify •A • In catalog number to order a neutral plate on the series 386 switches.

Notes: 1. Unit is desigoe<l for top cable entry of emorgency & load and botlom

entry of normal. A cable pull boJ< Is also available for all top or bottom cable access when roquired (optional accossory kM IIK609027). Not required for type 3R, 4 & 12 enclosures wllora available.

2. Enclosures lor 2600, 3000 amps are free-6tanding with romovabte top, sides & bad<.

3. For type 3R, 4 & 12 dimensions, add the lollowing voluos lo the type 1 dimensions:

a) 30, 70, 100, 104, 150, 200A-odd 1.6 1n (38 mm) lo lho heigh I. b) 400, 600, 800, 1000A~ 1.61n (38 mm) to tho doplh. c) 1200A-type 4 & 12 not avollablo-uso 1600 amp switch d) 1600A-add 31n (76 mrn) to tho height and 10 In to

{253 mm) to the width. e) 2000. 2600, 3000A-typo 4 & 12 notavallablo.

(Consuh ASCO) Type 3R add 4.68 In (118 mrn) to tho height add 2.0 In (51 mm) to tho width and add 13 In (329 mm) to tho depth.

4, For typo 3R, 4 & 12 weights, add tho foftowing valuos to the type 1 weights:

a) 30, 70, 100, 104, 160, 200A-«<d 151bs. (6.8 kg). b) 400, 600, 800, 1000A-add 40 lbs. (18.1 kg). c) 1600A-add 60 lbs. (27 kg). d) 2000A-3000A Typo 4 & 12 not available. (Consult ASCO)

5. When w~raturas below 32'f can bo oKpOrienced, special precautions should bo takon, such as tho Inclusion of space heaters, to pnoveot condensation and freezing of this condensation. This is particulatly Important when onvfronmontol enclosures (Type 3R. 4 & 12) ara ordered lor lnstaftallon outdoors.

• • CAT. NUMBER= 3003104NlXF,llCD,480VAC,60Hz

To order an ASCO Series 300 Power Transfer Switch, complete the following catalog number:

.3QQ..-,;;t'~Jt',a._;:J:~:·:"'e: ~: :f: . .:_; 600 ···:'·. -·+. :·: N .. .-_ +: ·1 · + > · X . + C + 11 CD + 480 V 60 Hz -~4~~.:~----~~ ... ;:..~ ~~~~· ··. -~.!...~~: .. :....:-.!i.~.-::._. __ , ... _ ... _:._:_~__...- · --·-- ·-·- -- ~---- ---- -------- --------

Product Neutral P(l!P,S Amperes Voltag~;~ Controller Options En~losure

Code Code Blark Open Type

.3.00 .Blanli 2 poles, Continuous N 115 Insert ·x:_ c Type 1

Solid 10 rating s• 120 1 If optional (Standard)

Neutral c 208 accessories D 220 are req ulred Type 3R ~ 30, 70,.1lM.. E 230 E B' 30 150, 2oo•. F 240 Enclosure

Switched 225,260, H 380 Neutral J 400 Type4

400,600, K 415 G Enclosure'

800, 1000, L 440

1200, 1600, M 460 Type 12

H ~ l Enclosure' 2000 a 575 2600,3000 R 600

an ASCO Series 386 Transfer Switch, complete the following catalog number:

386 A Solid

Neutral

B' 3 poles,

Switched 30

Neutral

Note: 1. Specify neutral code •c• for 225, 260, and 400 amperes only. 2. 200 amps limited to 240 vons. 3. Available 30 ·1600 ompacity. Use Type 3R for 20CI0·300ll""'rrlp 4. 115-120 volt available 30-400 amps only. For Consult ASCO for special ordering when a CSA

Insert ·x· If optional

accessories are required

Type 12

Enclosure'

Op!!onal Accessories

llidl Deluxe Engine

Exerciser

14AA114BA Auxiliary Contacts

(2 sets)

44A, 44G Strip Heater

wfThermoslat

72AComm Interface Module

14AA/14BA Auxiiary Conlads

72AComm lntelfaoe ModLAe AI Aroessories

Specific Volt & Freq

This information is necessary to allow correct

control settings prior to shipment

This information is necessary to

allow correct control settings

prior to shipment

E N C L 0 S~ R E S aVMPIAN™

Exclusively from your Caterpilla,. dealer

CAWSWEATHERPROOF ENCLOSURES These weatherproof, factory installed, enclosures incorporate internally mounted critical level silencers. matched for safety and aesthetic value on fabricated steel skidbases on diesel models. Optional UL listed tanks are available. These enclosures are of extremely rugged construction to withstand outdoor exposure to the elements of weather and rough handling common

Shown with Optional Equipment

on many construction sites. They are designed on modular principles with many interchangeable components permitting on-site repair.

FEATURES ROBUST /HIGHLY CORROSION RESISTANT CONSTRUCTION • Black zinc die cast hinges

tested and proven to withstand extreme conditions of corrosion

• Zinc plated or stainless steel fasteners

• Body made from sheet steel components pre-treated with zinc phosphate prior to polyester powder coating at 392°F (200°C)

EXCELLENT ACCESS • Large cable entry area for

installation ease • Doors located convenient

to controls and service areas • Double doors on both sides • Vertically hinged doors allow

180° opening rotation • uuft-off" doors, removeable

with 45° opening in confined locations

• Lube oil and coolant drains piped to exterior of enclosure and terminated with drain valves

• Hinged radiator fill cover

Nete; OptieAa F881, F88~, F881i &REI F88i (fyellawl alarm&l are Ret &Yailaale eR R8R Ub •a Series" 9a&a taAke•

SECURITY AND SAFETY • Lockable access doors with

standard key utilization • Cooling fan and battery

charging alternator fully guarded

• Fuel fill can only be reached via lockable access doors (only provided when optional fuel tank is ordered)

• Exhaust silencing system totally enclosed for operator safety

• Roof outlet exhaust with sealed roof aperture and rain cap

• Stub-up cover sheets for "rodent proofing"

TRANSPORTABIUTV • Lifting points on baseframe • Optional tested and certified

single point lifting facility

I OPTIONS I • PVW2 Panel Viewing

Window for CAWB • CSB2 External Emergency

stop push button (red) mounted flush on exterior

• BLP2 Single Lift for CAWB (not available for as models)

• FTP Integral metal fuel tank

WHERE THE WORLD TURNS FOR POWER

F U E L 'y S T E M S aVMPIAN™

Exclusively from your Caterpillar' dealer

FEATURES CONSTRUCTION • Manufactured entirely from

4 mm (8 gauge) steel • Continuously w elded seams • Formed steel channel type

side beams • Unitized load bearing

structure • Integral lifting points • Corrosion resistant precoat • Listed to UL 142 • Closed top diked base tank

AESTHETICS • Continuous high gloss finish • Polyester powder composite • Extremely durable and

corrosion resistant

UL LISTED FUEL TANKS FCUL1 12 HR

FCUL2- 24 HR

ClOSED TOP DIKED SKID BASE FUEl TANK The generator set skid base contains an integral, UL listed, double walled, steel fuel storage tank with diked rupture basin for the containment of fuel resulting from a tank leak or rupture. The rupture basin is integrally vented and has a closed top to prevent the ingress of precipitation, debris or other elements. The tank is leak tested to 3 psi and pressure tested to 15 psi. The base tank is UL 142 listed for Steel Above GroundTanks for Flammable and Combustible Liquids under the • Special Purpose Tanks" category. They are intended for installation in accordance with the Flammable and Combustible Liquids Code, NFPA 30 of the National Fire Protection Association.

DESIGN FEATURES • Unique integral base and

tank design • Developed specifically for

open or enclosed generator sets

• Containment capacity for fuel

• Internal baffles arranged to prevent recirculation of heated return fuel

• Brass composite 2" filler cap • Mechanical fuel gauge • Fuel capacities to provide typically~ 24 hour standby operation

• Primary vent with breather

• Vent located accessible for adapting to remote venting

• Venting areas to UL 142 specifications

• Leak detection switch • Emergency vent for

main tank • Weatherproof diked

containment basin • External NPT drain

fittings for fuel tank and containment basin

• Removable base-end cover plate encloses stub-up area when used with enclosures


I

F U E L S e S T E M S ltLVMPIAN™

Exclusively from your Caterpilla~ dealer

c r

WEATHERPROOF ENCLOSED GENERATOR SETS WITH CAWB ENCLOSURE DIMENSIONS AND WEIGHTS WITH UL LISTED FUEL TANK

WotitingTank Genec-ator Dimensions, in (mm) Capacity, Height, Height, Weight

Genec-ator Set US gallons (litec-s) Length Width 12 hr 24 hr lb (kg) Model 12 hr 24 hr A B c c 12 hr 24 hr

D20P;, D25P1, NA 64.7 (245) 72.6 (1854) 35.7 (006) NA 69.7 (1770) NA 2197 (997)

D20P2,025P2, 030P4 NA 64.7 (245) 72.6 (1854) 35.7 (006) NA 69.7 (1770) NA 2458 (1115) il~OP~ 171 I?Q7\ 1~? ? (1;"11;\ • ~~~ ~J]J61l . 3fi_31Q?~\ 7~ 1111Q?!;\ 114 ~ 171411 7~4, 111~~~ ~n7R IHQ!;\

D40P3,040Pa ~ 152.2 (576) 85.3 (2167) 36.3 (923) +~.8 fl9~6) 84.3 (2141) i!li63 ~~298) 3199 (1451)

U:WI'.li, ~~!:~• D50P2, 060P2 77.1 (292) 1s2.2 (576) 85.3 (2167) 36.3 (923) 75.8 (1926) 84.3 (2141) 2817 (1i78) 3353 (1521)

D75P3, D75P2 77.1 (292) 152.2 (576) 85.3 (2167) 36.3 (923) 75.8 (1926) 84.3 (2141) 2906 (1318) 3441 (1561)

D90P1- D100P1, 0100P2 102 (386) 199.5 (755) 94.6 (2404) 37.3 (948) 74.4 (1908) 86.0 (2183) 4114 (1866) 4076 (1849)

D125P1, D125P2 151.7 (574) 307.8 (1165) 115.5 (2934) 44.4 (1128) 86.3 (2191) 93.7 (2380) 4398 (1995) 4852 (2201)

D150P1 151.7 (574) 307.8 (1165) 115.5 (2934) 44.4 (11 28) 86.3 (2191) 93.7 (2380) 4520 (2050) 4974 (2256) D150P4 238.8 (904) 391.2 (1481) 129.7 (3294) 52.7 (1338) 84.8 (2155) 94.8 (2408) 5549 (2517) 6038 (2739) D200P4 238.8 (904) 391.2 (1481) 129.7 (3294) 52.7 (1338) 84.8 (2155) 94.8 (2400) 5789 (2626) . 6276 (2847) . D20P1S, D25P1S, NA 245 (64.7) 72.6 (1854) 35.7 (006) NA 69.7 (1770) NA 2198 (997)

D20P2S,D25P2S . NA 245 (64.7) 72.6 (1854) 35.7 (006) NA 69.7 (1770) NA 2459 (1115) D30P3S, D40P3S, 77.1 (292) 152.2 (576) 85.3 (2167) 36.3 (923) 75.8 (1926) 84.3 (2141) 2817 (1278) 3353 (1 521) D30P2S,D40P2S 050P3S, D(iOP3S,

77.1 (292) 152.2 (576) 85.3 (2167) 36.3 (923) 75.8 (1926) 84.3 (2141) 3016 (1368) 3552 (1611) DSOP2S, 060P,2S D75P1S, D75P2S 102 (386) 199.5 (755) 94.6 (2404) 37.3 (948) 74.4 (1908) 86.0 (2183) 3598 (1632) 3973 (1802) D90P1S- D100P1S, 151.7 (574) 307.8 (1165) 115.5 (2934) 44.4 (1128) 86.3 (2191) 93.7 (2380) 4520 (2050) 4855 (2202) D90P2S- D100P2S

Weight with lube oil and coolant

I

C 0 N T R ~L S ._VMPIAN™

Exclusively from 1011 Caterpilla,. dealer

Panel pictured may Include optional accessories

FEATURES CONSTRUCTION AND FINISH • Components installed in a heavy duty sheet

steel enclosure • Phosphate chemical pre-coating of steel

provides corrosion resistant surface • Polyester composite powder top-coat forms

high gloss and extremely durable finish • Lockable hinged panel door provides for

easy component access

MOUNTING • Mounted to generator set baseframe on

robust steel stand • Vibration isolated from generator set • Located at rear of generator set with

excellent panel visibility • Installed as an integral part of the enclosure

on enclosed generator sets

4001 AUTOSTART CONTROL PANEL

The 4001 control panel is designed for automatic starting and stopping of the generator set with 2 wire remote contacts as well as manual starting and stopping. The panel provides engine and generator instrumentation for volts, amps, combined frequency meter and tachometer, coolant temperature, lube oil pressure and battery condition voltmeter. The control system provides shutdown protection with individual indicating lamps on the panel for high coolant temperature, low oil pressure, fail to start and overspeed along with a low battery voltage alarm indicating lamp. An engine cool-down timer is included for normal shutdowns. Optional instrumentation, alarms and shutdowns are available.

The 4001 control panel has one additional shutdown protection control channel and one additional alarm circuit channel with indicating lamps for alarm and shutdown options.

Terminals are included for interface with remote annunciators of generator set shutdowns and alarms.

INSTRUMENTATION • AC instruments are go· deflection, 72 mm square,

flush mounting • AC instruments in accordance with IEC60051 and

60529, DIN43700 and 43718, BSEN60051 and 61010, UL94

• Engine gauges are heavy duty, 52 mm diameter, electrically operated

CONTROLS • Protected by fused DC supply from starting battery • Printed circuit board assemblies with field proven

circuit elements • Thoroughly tested during manufacture and final

test of generator set • Multi-pin plug and socket connections for

ease in servicing • Switches and pushbuttons are heavy duty

industrial type • Internal AC and DC panel wiring harnesses

pre-formed for uniform routing and enhanced interconnect reliability


HOMEFIELD PHASE III LIFT STATION

SPECIFICATIONS AND SHOP DRAWINGS FOR BACK-UP GENERATOR

CATERPILLAR I OLYMPIAN D40P3

TABLE OF CONTENTS

A. CATERPILLAR I OLYMPIAN D40P3- 40KW GENERATOR SET DATA MOTOR STARTING CURVE VOLTAGE REGULATOR

B. WEATHERPROOFENCLOSURE

C. 24 HOUR DUAL WALL FUEL TANK BASE

D. CONTROLPANEL

E. STARTING BATTERY BATTERY CHARGER

F. COOLANT HEATER

G. AUTOMATIC TRANSFER SWITCH -104 AMP BREAKERIATS CONNECTION DATA

H. GENERATOR SET INSTALLATION DRAWING# MGA5364B

I. INTERCONNECT PRINT #FPS00302

J. WARRANTY

ANY OPTION INCLUDED WITH TIDS PACKAGE WILL HAVE A BOX AROUNDITTHROUGHOUTTBISSUBNUTTAL


FEATURES GENERATOR SET • Complete system designed and built at ISO 9001

certified facil ities • Factory tested to design specifications at full load

conditions

ENGINE • Governor, mechanical • Electrical system, 12 VDC • Cartridge type filters • Battery(s), rack and cables • Coolant and lube drains piped to edge of base

GENERATOR • Insulation system, class H • Drip proof alternator air intake INEMA 2, IP23) • Electrical design in accordance with BS5000 Part 99,

IEC34-1, VDE0530, UTE51100, NEMA MG-1.22

CONTROL SYSTEM • 2QQ1 Series Al:ltestart eeAtrel paAel • Vibration isolated NEMA 1 enclosure with lockable

hinged door • DC and AC wiring looms

MOUNTlNG ARRANGEMENT • Heavy-duty fabricated steel base with lifting points • Anti-vibration pads to ensure vibration isolation • Complete OSHA guarding • St~JI:J Yp pipe reael't' fer eeAAeatioA te silaAear

pipewerk • Flexible fuel lines terminated at skid base with NPT

connections

I

STANDBY PRIME 60Hz

40-60 kW 36 64.6 ltW

Model Standby Prime kW(kVAl kW(kVAl

D40P3 . 40(50i ~ D40P2* 40 (501 36(451 D50P3 50 (62.51 45 (56.3) D50P2* 50 (62.5) 45 (56.3) D60P3 60 (75) 54.5 (68.1)

D60P2* 60 (75) 54.5 (68.1)

*EPA Approved, Emissions Certified

COOLING SYSTEM • Radiator and cooling fan complete with protective

guards • Standard ambient temperatures up to 122° F (50° C)

CIRCUIT BREAKER • UL./CSA listed • 3-pole with solid neutral • NEMA 1 steel enclosure, vibration isolated • Electrical stub-up area directly below circuit breaker

AUTOMATICVOLTAGEREGULATOR • Voltage within :1:: 0.5% at steady state f rom no load to

full load • Provides fast recovery from transient load changes

EQUIPMENT RNISH All electroplated hardware

• Anticorrosive paint protection • High gloss polyurethane paint for durability and scuff

resistance

QUALITY STANDARDS • BS4999, BS5000, BS5514, IEC34, VDE0530, NEMA

MG-1.22, NFPA 110 (with optional equipment)

DOCUMENTATION • Operation and maintenance manuals provided(l SET) • Wiring diagrams included

WARRANTY • 12 months from date of initial start-up or 18 months

from shipping, whichever occurs first

Materials and specifications are subject to change without notice.


I

STANDBY 40-60 I<W pRIM E 3-- 54. 5 I< w .LYMPIAN™ 6 0 H z

I OPTIONAL EQUIPMENT* I

ncys • Sound attenuated enclosure (includes internal

silencer system) Super sound attenuated enclosure (includes internal silencer system)

SILENCER SYSTEM - OPEN UNrT • Level 1 silencer • Level 2 silencer • Level 3 silencer • Mounting kit • Through-wall installation kits ENGINE • Electronic governor (fully adjustable) • Battery heater • Lube oil drain pump • High lube oil temperature shutdown • lube oil sump heater GENERAlOR • Anti-condensation heater • Permanent magnet generator • AREP excitation system • Alternator upgrade 1 size CONTROL SYSTEM • No control system • 4001 Autostart control panel • 4001E Autostart control panel • Access 4000 digital control panel MOUNTING ACCESSORIES • Seismic (Zone 4) vibration isolators


FUEL SYSTEM

• UL listed closed top-diked skid-mounted fuel tank base (.t2124-hour capacity) with fuel alarm (low leveV leak detected)

• Critical high fuel alarm REMOTE ANNUNCIATORS • 8- and 16-channel remote annunciator panel (supplied

loose) • Remote annunciator upgrade normaVrun control

switch • Remote annunciator upgrade lockdown emergency

stop button COOLING SYSTEM • Coolant heater

Low coolant temperature alarm • Low coolant level shutdown • Radiator transition flange MISCELLANEOUS ACCESSORIES • Toolkit • Additional operator's manual pack • Special enclosure color • UL listing • CSA certification • French language labels EXTENDED WARRANTY • 24 months • 36 months • 48 months • 60 months

(See warranty policy for details of coverage)

TESTING • Factory witness test (restricted to 6 hours - full load,

1.0 pf)

*Some options may not be available on all models. Not all options are listed.

ERATOR SET DIMENSIONS AND WEIGHTS

Model D40P3 . D40P2 52.8 (1341) 1804(820)

29.6 (752) 52.8 (1341) 1881 (855)

29.6 (752) 52.8 (1341) 1881 (855)

29.6 (752) 52.8 (1341) 1991 (905)

84.6 (2149) 29.6 (752) 52.8 (1341) 1991 (905)

Materials and specifications are subject to change without notice.

,I

STANDBY 40-60 I<W PRIME 3--54.5 I<W .LYMPIAN™ 6 0 H z

SPECIFICATIONS

• GENERATOR Voltage Regulation . . • . . . . . ±0.6% at steady state from

no load to full load Frequency .. .. .. .... . . ....... ±0.8% for constant load,

no load to full load Waveform Distortion .... . .... .. THO < 1.8%, at no load Radio Interference . . . . . . . Compliance with BSEN 60081

and 60082 Telephone Interference . . . ... ...... .. TIF <60, THF <2% Overspeed Limit ... .. ... . . ...... . . . ......... 2260 rpm Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class H Temoerature Rise .......... ..... Within Class H limits Available Voltages .... . ..... 2nt480, 266,'460, 120/240, 1

1'>"71'>'>ri 1'>nnno ...... "'""

Deration . . . . . . . . . Consult factory for available outputs Ratings ... ... ....... At 86° F (30° C), 600ft. (152.4 m),

60% humidity, 0.8 pf

-ENGINE

Manufacturer .......................... . .... Perkins Type . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . 4-Cycle Cylinder Configuration . . . ........ .. ........ . In-line 4 Displacement- cu in (l) ...... ... . ...... 243.5 (3.99) Bore- in (mm) ... .. .................... . 3.94 (100) Stroke- in (mm) ........... ............ 6.00 (127.0) Governor

Type .......... .... .......... .......... Mechanical Class .... ... ... .. .... .. ... .. ............ . . ... .. A1

Piston Speed - ft/sec (m/sec) .............. 26.0 (7.62) Engine speed - rpm .. .. . ...• . ......... .. ... ... 1800 Air Cleaner Type ... .. . ........ Dry, replaceable paper

element type with restriction indicator

D40P3 - 1004G Aspiration ...... ... ......................... Natural Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.0:1 Max Power at Rated rpm - hp (kW)

Standby .... .. .. ... . ... ... . ... • .... ...... 72.4 (64) Prime ....................... •......... . .. 66.8 (49)

BMEP - psi (kPa) Standby ........................ . .... .. .. 131 (902) Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 (820)

Regenerative Power- kW ............ . .... .. ... 10.5

RATING DEFINITIONS Standby -Applicable for supplying continuous electrical power (at variable load) in the event of a utility power failure. No ovetload is permitted on these ratings. The generator is peak rated (as defined in IS08628-3).

Exclusively from your Caterpillar"' dealer

40P2 - 1004GEPA A iration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Nat al Co ression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . .0:1 Max wer at Rated rpm- hp (kW}

Stan y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 (56) Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6 (60.4)

BMEP - p . (kPa) Standby ..... ................. ...... ... 136 (936) Prime .; ..... .......................... 122 (842)

Regenerative Po er - kW .. .. . . .. . . .. .. .. .. .. . 12.6

D50P3, D60P3 - 1 4TG2 Aspiration....... . .. . . . . . . . . . . . .. . ... Turbocharged Compression Ratio . .. . ........ .... ........ 16.0:1 Max Power at Rated rpm (kW)

Standby . . . . . . . . . . . . . . . . . ... . . ... .... •. 116.7 (87) Prime . . . . . . . . . . . . . . . . . . . .............. 106 (79)

BMEP - psi (kPa) Standby ......... .... ............... 210.7 (1463) Prime........... . . . . . . . . . . . . . . .. .. . . 191.4 (1320)

Regenerative Pow - kW ...... ... . ... ........ 12.7

D50P2, D60P2 1004-40T Aspiration. . . . ....... ... .. . ........... Turbocharged Compressi Ratio .. ..... ............. .... . 17.25:1 Max Pow at Rated rpm - hp (kW}

Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 (71.0) Pri . .................... . .... . ... ... . 8 . (64.5)

BM - psi (kPa) and by . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . 172 ( 6)

rime .. ...... . . . .........•• ..... .. . .... 156 (10 ) egenerative Power - kW ........ ... . ..... ..... 12.

• CONTROL PANEL

NEMA 1 steel enclosure with lockable hinged door Vibration isolated mounted Autostart control panel Single location customer connector point Electrical stub-up area directly below control panel

Prime-Applicable for supplying continuous electrical power (at variable load) in lieu of commercially purchased power. There is no limitation to the annual hours of operation and the generator set can supply 10 percent overload power for 1 hour in 12 hours.

Consult your Olympian representative for more infonnation.

l.EHX9504-04 (IHI2)

www.CAT-EiectrtcPower.com

C 2002 Caterpillar All rights reserved.

Printed In U.SA

Materials end specifications are subject to change without notice. The International System of Units (SI) Is used In this publication.

STANDBY 40 I<W pRIME es I< w .LVMPIAN™ 6 0 H z

D40P3 (3-Phase) Generator SetTechnical Data - 1800 rpm/60Hz

Poliver Rating kW{kVAI

Lubricating System Type: Full Pressure Oil Filter: Spin-On, Full Flow Oil Cooler: Watercooled Oil Type Required: API CF-4 Total Oil Capacity

Oil Pan U.S. gal ILl U.S. gal ILl

Fuel Sys:t~m Generator Set Fuel Consumption

100o/o Load G/hr (LJhrl 76% Load · G/hr ·{LJhrl 66%.Loa·q G/hr (LJhr)

Engine Electrical System Voltage/Ground: 12/Negative Battery Charging Alternator Ampere Rating Amps

Coc,lliftg $y$tem Water Pu'mpType: Centrifugal Radiator System Capacity lnel. Engine U.S. gal {L) Maximum Coolant Static Head Ft H,O {m H,O) Coolant Flow Rate U.S. gal/hr (LJhrl Minimum Temperature to Engine •F (°C) Temperature Rise Across Engine •.F (•C) Heat:Rejected t6 Coolant at Rated PoWer Btu/min lkWI Total Heat Radiated to Room at Rated Power Btu/min (kW) Radiator Fan Load Hp (kW)

Air Requirements Combustion Air Flow Cfm (m'/minl Maximum Air Cleaner Restriction In H,O (kPa) Radiator Cooling Air (zero restriction) Cfm (m'/minl Alternator Cooling Air Cfm (m'/minl Allowable Air Flow Restriction (After radiator) In H,O (kPal Cooling Airflow (@ rated speed)

Rate with restriction Cfm (m'/minl

Exhau~ ~ystem Maxim·um Allowable Backpressure In Hg (kPi!l Exhaust Flow at Rated 'kW Cfm (m' /min) ExhaustTem'perature ·at Rated kW -, Dr-Y Exhaust •F (•C)

GaAarateF Sat Neiae Ratiftlll {Witl=le~:~t .tl~eR~:~atieRI at 3ft~ 48W

AltematorTechnical Data 277/480V

Motor Starting Capability: · (kVA) (30% Voltage Dip) . ·Self Excited

PM E)Eeitea** AREP.EM6itea ,

Full Load Efficiencies: Standby

ReactanceS (per unit): . I'

Reactances . shown ~re

applicable to t he standby rating.

Time Constants:

PflM&

* dB(A) levels ere for guidance only • • With PMG Excited Option AR 12

99 -130 ~

89.1 89.4

2.63 0.11

0.057

.1.58 0.073 0.064 0.006

t 'd 50ms

91 ·m

118

89.1 89.4

Exclusively from your Caterpil/a(B dealer Materials end specifications ere subject to change without notice

Standby ~ Prime I 40 (50) \ 36(45) I

2.1 (8.11

'"8

" I 1.8 (6.9) 1.8 (6.9)

3.78 (14.341 \43(13!, 2.83 (10.76) .68 (9.7 1.89 (7.17) .72 (6 .. 6

45 /.5

'' 4.14 {15.7) 4.14r5.7) 6.7 (2.0)

·~1~1 1791 {1)780)

158 (70) ~ 70) 13.8 (7.7) 1 :a .7)

2219 (39.0) 1/ (3 0) 961'(16.4) )3 11 I . '5.5 (4.1) 5.5 {4. I

111 (3.15) 12.5 (3.19 7.9 (2.0) 7.9 (2.0)

9216 (261) 9216 (261) 678 (19.2) 678 (19.2)

0.48 (0.120) 0.48 (0.120) .

6886 (195) 6886 (195)

/ 1.5 (5) \ 1.5 (5) 343 (9.7) 32'1 (9.09)

1274 (690) 1130 (610)

9+ IJ

9+ \

127/220V 120/240V 120/208V

N/A -130 130

89.1 89.4

2.63 0.11 0.57

0.087 0.077 0.080 0.007 0.007

t• d t'do ta 5 ms 1164 ms 10 ms

LEHX9604-04 (6-02)

OLVMPIANTM GENERATORS

'ELECTRICAL DATA- 3PH FRAME LL 2014 8

, Rev3 - 18 March l 999 Ref :T20 - W574/B ~----------------~------------------------------------------~ LOCKED ROTOR MOTOR STARTING CURVES 60Hz at 0,6 power factor

.

35% -- ---

30% 4--------+--------+--------h~~~L_~~~--~-------+------~

25o/o +--------+--------+-~~~~~~~~~------4--------+------~

~ 20o/o +--------+------+-~~~~~--~--~--------4--------+--------:S G) C) cu -~ ~ 15o/o +--------+~~~~~------~--~--~~------4--------+--------

100/o +-----~~~~----+-------~--~---~~------4--------+-------

So/o +-~w.M~-+--------~------~--1----4--------+--------+------~

Oo/o ~+-r-~-+~~~+-+-~-+~~~~+-~-4~~4-+-+-~-+-+~4-+-~

0 20 40 60 80 100 120 140

l .................................................................................................................................... ~~~ ............................................................................................................................ ;

According to: I.E.C. 34.1/34.2- U.T.E. : NF C 51.111 - V.D.E. 0530- B.S. 4999 & 5000- NEMA: MG 1 - 22 The values mdicated are typical values. In line with our policy of continuous product improvement, we reserve tbe right to cbaoge specifications without notice.

G E N E R I« 0 R S ._VMPIAN™

Exclusively from JOII Caterpilla,.. dealer

r·· ~--,f~ t. ~~'!.. •.

:~ ·cP2) . '· .~t.dtt __ .

i· r f)3}:··· _uf.:.:~1~~il- ..

l ""':ar~'JI'Ilc~r lor rarm f,. ; l ;.:ill\lil ~~.r.~ol'J '·

Global Sourced

LEHX0479.03 (OSm)

6 -

EM.iW field

AUTOMATIC VOLTAGE REGULATOR - R230 The circuitry of the R230 Automatic Voltage Regulator (AVR) provides closed loop control of the generator output voltage by regulating the exciter field current. The R230 is powered by the shunt field excitation system and is fitted as standard on :

- 1000 Serjes generators • 2000 Series enerators - 3000 Series generators

SPECIFICATION

• Voltage regulation ± 0.5%

• Voltage supply and sensing 85 to 139 volts (50/60Hz)

• Rapid response time (500ms) for a transient voltage variation amplitude of ±20%

• Capable of remote voltage adjustment: ± 5%

ADJUSTMENT CAPABIUTY

The R230 AVR features the following adjustment capabilities. (Please note that no adjustments should be made prior to careful consultation of the generator installation and maintainence manual)

• Generator output voltage adjustment

• Stability adjustment

• Underspeed threshold adjustment

• 50Hz or fiQliz frequency option

• Remote voltage adjustment option


Q 2002 Caterpillar All rights reserved.

Printed In U.S.A.

Materials and specifications are subject to change without notice. The International System of Units (SI) Is used In this publication.

VV\f\rwHERE THE WORLD TURNS FOR POWER

HOMEFIELD PHASE Ill ON-SITE LIFT STATION

APPENDIX

SERIES 52 ACCESS DOOR DETAIL

SERIES L 1 E LADDER EXTENSION DETAIL

MECHANICAL JOINTS & RETAINER GLANDS DETAILS

FIBERGLASS UTILITY MARKER

SERIES S2S ACCESS DOOR

STANDARD FEATURES:

• AUTO-LOCK T-316 STAINLESS STEEL HOLD OPEN ARM WITH RELEASE HANDLE

• T -316 STAINLESS STEEL HINGES AND ATIACHING HARDWARE

• T -316 STAINLESS STEEL SLAM LOCK W/REMOVABLE KEY

• STAINLESS STEEL COMPRESSION SPRING ASSIST • BUILT - IN NEOPRENE CUSHION/GASKET • NON-OZONE DEPLETING BITUMINOUS COATING • DOUBLE LEAF CONSTRUCTION • 300 LBS. PER SQ. FT. LOAD RATING • EXTRUDED ALUMINUM FRAME • RECESSED LIFTING HANDLE • LIFETIME GUARANTEE

SLAM LOCK \ r LIFTING HANDLE

' I • I")

ot=:::~

•• r--------. .----1 .. ~ •• I I I I • •

I I I I '=--===~ ~=. ......... ~ C)

I I I I z z

I I I I w Q..

I I I I 0 .- .... ~..., ......... ., u

" I I I I .. . ~ l I I J )(0 0

. ~ k ..J L ..._J x• . X X )( ).. )( X X X

~

t A OPENING - 3" 3" -

OVERALL

_J _J <( 0:::

~ 0

1/4" THICK DIAMOND PAT. ALUM. COVER PLATE

A OPENING

SECTION A-A

PAGE 6

Q T Y.

www .HallidayProducts.com Phone 800-298- 1027 Fax 407-298-4534

Soles~Ha llidayProducts.com

MODEL NO.

S2S4242 S2S4842 S2S4848 S2S5442 S2S5448 S2S5454 S2S6030 S2S6036 S2S6042 S2S6048 S2S6054 S2S6060 S2S6636 S2S6648 S2S7236 S2S7242 S2S7248 S2S7254 $257260

DIMENSIONS UNIT WT.

A 42" 48" 48" 54" 54" 54" 60" 60" 60" 60" 60" 60" 66"

66" 72" 72" 72" 72" 72"

c (LBS.)

42" 93 42" 99 48" 110 42" 108 48" 119 54" 127 30" 87 36" 100 42" 115 48" 130 54" 143 60" 158 36" 109 48" 141 36" 116 42" 135 48" 151 54" 168 60" 178

S.STL. & ALUM. POSITIVE LOCKING HOLD OPEN ARM WITH S.ST. SPRING ASSIST

T-316 S.STL. HINGE W/TAMPER PROOF

j_ FASTENERS

~~=

T DETAIL

(COVER SHOWN IN OPEN POSITION)

SER-525-R 11 04 02.

SERIES L 1 E LADDER EXTENSION

STANDARD FEATURES:

• EASY TO INSTALL ON ALUMINUM OR STAINLESS LADDERS • SECURE LOCKING IN THE EXTENDED POSITION www.HallidayProducts.com

Phone 800-298- 1027 Fax 407-298-4534

SolesOHollidoyProducts.com

• LIGHT WEIGHT OPERATION • ALL ALUMINUM AND STAINLESS STEEL CONSTRUCTION • ALSO AVAILABLE IN ALL TYPE 304 OR TYPE 3 16 S.STL.

~ 0

~

-I

EJ I I I I I I

I

I i I I I I

I I

m Ls;E

' 1..1

NOTES:

37'

I

G

I

DETAIL

' 1..1

INSTALLATION & OPERATION INSTRUCTIONS Installation: A) Place ladder flat on the ground with standoffs down. B) Place 2" square aluminum tube In center of rungs with the " T" shaped slot below third rung as shown. C) Place stainless steel channel clamp over square aluminum tube so "U" clamp holes line up on either side of rungs as shown. D) Insert stainless steel " U" bolts over rung and through holes In stainless steel channel clamp as shown. E) Apply 1 0-15 foot pounds of torque to all "U" bolt nuts. F) Verify that square aluminum tube Is secured to ladder rungs. Operation: A) To engage ladder extension, grasp aluminum post above the top stainless steel channel clamp, and pull straight up until lower stainless steel pin Is seated. B) Rotate aluminum post 1/4 turn In either direction to secure pin In slot as shown In Detail.

I

ol I I I I I I

S. STL. PIN IN LOCKED POSITION

A II u

PIN MUST BE IN LOCKED POSITION PRIOR TO OPERATION.

DETAIL REQUIRES A MINIMUM LADDER LENGTH OF 6 FEET.

PAGE 30 SER-S1s-R 11 04 02

6362812619 U.S. FILTER-O'FALLON

MECHANICAL JOINT SSB-DUCTILE IRON CLASS 350 FITIINGS

3" through 1611 Mechanical Joint Ductile Iron Fittings shall be produced in strict accordance with all applicable terms and provisions of ANSI/AWWA C153/A21.S3 and ANSI/AWWA C1lliA21.11 . 181' thru 24" diometel"$ shall be maniifodurer's standards with wall thickness equivalent to Class 56 ductile iron pipe. The working pressure rating sholl be 350 PSI. Cement-lining meek ANSI/AWWA C104/A21.4-85. (Furnished when required.)

1(, J Joint Dimensions in tnehes

Sht• ADia, B CDic1, DDia. FPia. JDia. 1(, Pia. 1<, Dla.

3 3.96 2.50 -4.94 -4.9-4 4 .06 6.19 7.62 7.69 .. A. eo 2.$0 5.92 6.02 A.90 7.50 9.06 9.12 6 6.90 2.50 8.0~ 8. 1~ 7.00 9.SO 11.06 11.12

• 9.06 2.50 10.17 10.27 9.15 11.75 13.31 13.37 10 11.10 2,50 12.22 12,34 11.20 1<4.00 15.62 15.62 12 13.20 2.50 U.S2 lA.A-4 13.30 1~.25 17.81 17,81 1.4 15.30 3.50 16.40 16.54 15.44 18.75 20.31 20.25 16 17 • .40 3.50 18.50 18,64 17.5-4 21.00 22.56 22.50 18 19.50 3.50 20.60 20.74 19.64 23.25 24.83 2A.75

c F

L M s

.59 .62 .38

.60 .75 • 41

.63 .88 .43

.66 1.00 .AS

. 70 1.00 .47

.73 1.00 ... ,

.79 1.25 .56

.86 1.31 .57 1.00 1.38 .68

300 P03 APR 10 ' 03 14:04 -..,.... ..... Subsidiory of ,. ~

Tyler Corporation ..,.--1

A 1(,

T XDia. hit

Sbe No.

.34 o/~ 1.4 X 3 4

.~5 'I. %xS% ..

.37 7,4 o/. X 3YJ 6

.39 7/. %x3% 6

.41 1J • o/4 X 3YJ 8 • .d 'k %x3% • .51 '~ %x4 10 .52 '1. %x~ 12 .59 ~ ~xA 12

20 21.60 3.50 22.70 22.84 21.74 25.50 27.08 27.00 . 1.02 1.4~ ·" .60 'I. %x4 14 24 25.80 3.50 26.90 27.().4 .25.94 30.00 31.58 31.50 1.02 1.56 .75 .62 ~ %x41f.t 16

BENDS

90° Bends (1 I 4) <45° ll•nds{l/8) 22%0 Benda (1/16) 11}~. (1 /32) 5-400 5·605 5·609 5·'11

Silo Ofmotuiona W.lghfl; DlmeniiOftl Wolght1 Dfmenalofll Welghtt Olm.ntlont w .. ahta T A R A It A I A •

3 ,34 4.5 .4 20 2.00 3.62 16 1.50 4.98 15 l.25 7.62 15 .. .35 5.0 A.$ 26 2.49 A.81 22 1.82 6.66 21 1.55 10.7 20 6 .37 6.5 6 48 3.50 7.25 38 2.59 10,5 37 1.81 l3.26 33

• ,39 7.5 7 68 A.OO I . .U 59 2.86 11.1 51 2.06 1f.8 .48 10 .41 9.5 9 107 5.01 10.88 81 3.35 1<4.35 67 2.32 18.36 61

12 . ..a 10.5 10 lAl 5.98 1,.25 111 3.86 16.9 80 2,56 20.9 79 1.4 .51 12.0 11,5 .220 5.50 12.06 164 3.93 17.25 1<48 2.59 21.25 131 16 .52 13.0 12.5 264 5.98 13.25 202 3.-JB 17.5 179 2.62 21.5 159 18 .59 15.5 14.0 .410 7.5 1.4.5 289 7.5 30.19 292 7.5 60.9.4 292 20 .&o 11.0 15.5 505 8.0 16.88 3A8 8.5 35.19 36-4 8.5 71.07 377 24 .62 20.0 18.5 695 9.0 18.12 475 9.0 ~.69 460 9.0 76.12

• ••• thrv24 .. not Included In AWWA Ct!So•of S.ptombor. 1911,

5·1-89 Tyler Pipe/Utilirlei Division• P.O. Box 2027•Tyler. Te)(oi 75710•(214) 882.S511•FAX (214) 88;!· 7043 Poge3

..

6362812619 U. S. FILTER-O' FALLON 300 P04 APR 10 '03 14:04

Tyler Pipe.,. ~Subsidiary of ~ Tyler Corporation

TYLER DUCTILE IRON MECHANICAL JOINT RETAINER GLANDS

SAMPLE SPECIFICATION

Mechanical joint retainer glands sholl be cost from ductile Iron no less than gradtt 70-50-5 and shall comply with all applicable provisions of AW'WA/ANSI CllO/ A21.10 and C111/A21.11. Set screws shall b~ 5/8" NC thread, with torque-set head, or 5/8" square head bolts, with knurled cup-point, made of 4140 steel and shall be hardened to Rockwell "CH scale 45-47. (Either set screw con be used on 3'!12" size; 5/8" square head required for 14"-30".)

Wall Thlckno .. Nolez Installation suggestions ore baaed on use with class 53 ductile iron pipe; results may vary if different classes or other pipe Is used. ·

LISTINGS

Allsi~ea are listed by Ul (Underwriters' laboratory); 24M7.

PHYSICAL DESCRIPTION GLAND WEIGHT SETSCR.EWS SETSCREW

SIZE' POUNDS REQUIRED SIZES 3 5.0 4 %x 2% .... 8,$ .... 14 X 2'/a 6 1.4.3 6 %x2%

• 17 • .4 ' %x2% 10 23.0 16 5.4 X 2Y.t 12 27.5 16 •,4 X 2Y, 1.4 44.5 20 %x3~ 14 54.0 24 %x3% 18 62.0 2.4 %x3Y. 20 74.0 28 '.4 x3% 24 103 32 %x3Y, 30 180 40 %x""

/ TEE BOLTS TEE BOLTS REQUIRED' SIZES

4 %x3

" 'f, x3~ 6 o/• X 3% 6 1h xA a %x4 8 'f.x4

10 :y. x-4Y.r 12 '/,X 4% 12 %x.4'1.z 14 %x""% 16 %x5 20 1x6

I. Mode for conlrlfugally • cast ductile Iron or c:ast Iron pipe. 2, Specify tee boltt and ga&ket• when ~ulr.d; the&e not normally supplied as ports of retainer gland.

APPLICATION DATA

FITS WORKING PERMISSABLE GLANb PIPEO.D. PRESSURE SeTSCREW TEE 80LT DEFLECTION

SIZE INCHES PSI TORQUE, FT. LBS. TORQUE, FT. LB$.1 o• PER JOiNT 3 3.96 350 90 45·60 20 .. 4.10 350 90 74·90 2. 6 6.90 350 90 75-90 20 8 9.05 350 90 75·90 20

10 11.10 250 90 75·90 20 12 13.20 250 90 75·90 2. u 15.30 250 90 75-90 10 16 17.40 200 90 75·90 ,. 18 19.50 200 90 75·90 10 20 21.60 200 110 75·90 10 24 25.80 150 110 75·90 10 30 32.00 150 200 75-90 '0

3. AWWA rtcommendotlon

oga2 Tyler Pipe/U tilities Olvilion•P.O. Boll 2027•Tyler, Tex1n 7Sn0•(214) 682·5511•FAX (214) 882-7043 5-1·89

CARSONI'fE U'fiLITY MARliER ~

CARSONITE CURV·FLEX' MARKER if

For high visibility and easy identification of underground utility lines, the Corsonite Utility Marker is the perfect choice. This trademarked three-roil design combines structura l integrity w ith above-ground flexibility, as well as protection for decals. Easy to install and lightweight for ease of transportation in the field . Because it's virtually impossible to remove without proper equipme~t, the Corsonite Utility Marker is highly resistant to vandals. Corsonite's com

posite material wi ll survive multiple gunshots without significant loss of legibili ty or damage to the post. Add custom or standard decals for a visible identification of buried utility lines, day or night.

Our most flexible marker available. Recommended for areas where vehicle impacts ore likely. The trademarked curve and flange profile along wi th special fiberglass reinforced material allows this marker to wi thstand direct tire impacts and return to its original upright position. Often used to mark cu lverts, utility lines, fire hydrants and electrical station outlets. Use for either single or dual-sided identification.

Fiberglass reinforced composite

3.75" (99mm)

62", 66", 72", 78"

(1.575, 1.676, 1.829, 1.981 m)

2.5 1bs (62" ) 1.134kg (1 .575m)

White (01), Yell~w (02), Orange (04),

Red (05), Green (07), Blue (08)

CRM30

MATERIAL Fiber~lass reinforced composite -- - --- -WIDTH 4" (102mm) ·---·--

LENGTHS 62", 66", 72", 78"

(1 .575, 1.676, f .829, 1.981 m) --·----1.9 lbs (62") 862g (1 .575m) WEIGH'f

-----~~· ----· W hite (01), Yellow (02f Orange (04), COLORS Red (05), Green (07), Blue (08)

PRODUCT# CFR40

Installation Tools: See page 28. Installation Tools: See page 28.

Introductory kit available. See page 29.

CALL TOLL FREE 1·800·648·7917 I ~

1)

Homefield - O'Fallon, MO

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