HELIX REV 08 - GRIT SERVICE TECHNOLOGY

Parts ManualWayne Helix™ dispenserWM048522

Rev 08

AE

Read this manual before starting any installation, service, or maintenance workFuel dispensers contain both electrical components and a hazardous, flammable and poten-tially explosive liquid. Failure to follow the below precautions and the Warning and Cautioninstructions in this manual may result in serious injury. In addition, it is your responsibility tofollow all rules, codes, regulations, and laws that apply to your location and type of work beingperformed.

Safety precautionsMake sure that ALL power to the dispenser is turned OFF before opening the cabinet orstarting work. Physically lock, restrict access to, and/or tag the circuit breakers you turn off.In addition, be sure to trip (close) all emergency valves under the dispenser (if installed)BEFORE you begin.Make sure that you locate the facility’s emergency shut-off button, and know how to turn OFFpower to the dispenser and submersible pumps (if any) in an emergency.Never allow a leaking pump to run! Use appropriate measures to clean up any fuel on theforecourt, and ensure that any leaks or issues that could cause a leak are attended to andrepaired immediately.

Indicators and notations

Note!Indicates extra information or tip.

NOTICE!

Highlights an essential element of a procedure tohelp ensure accuracy, completeness, and appro-priate performance.

CAUTION!

Indicates a potentially hazardous situation, whichif not avoided, could result in personal (non-lethal)injury or equipment damage.

WM048522 Rev 08 10/2015

WARNING!

INDICATES A POTENTIALLY HAZARDOUS SIT-UATION, WHICH, IF NOT AVOIDED COULDRESULT IN DEATH OR SERIOUS INJURY.

DANGER!

INDICATESAHAZARDOUSSITUATION,WHICH,IF NOT AVOIDED, WILL RESULT IN DEATH ORSERIOUS INJURY.

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111 Health and Safety Regulations ...........................................................................122 Introduction .........................................................................................................132.1 Separation of power supply ....................................................................132.2 Electrostatic discharge (ESD) .................................................................142.3 Dispensers covered ................................................................................162.4 Abbreviations ..........................................................................................162.5 Side A - Side B ........................................................................................172.6 DEF, AdBlue®, SCR, urea ......................................................................183 Quick reference ...................................................................................................194 Hydraulic configurations (tubes) .........................................................................194.1 Helix 1000 ...............................................................................................234.2 Helix 2000 - Small style ..........................................................................314.3 Helix 4000 - Narrow body .......................................................................384.4 Helix 5000 - Wide body ...........................................................................494.5 Helix 6000 - C-style (before August 2015) ..............................................574.6 Helix 6000 - C-style (divided tube solution) ............................................595 Electronic head ...................................................................................................595.1 Frame module, EHPM ............................................................................605.2 Frame EHPM, internal ............................................................................615.3 Frame exterior stucture , EHPM .............................................................625.4 iGem board .............................................................................................635.4.1 Sealing of programmed load switch ..................................................................635.5 Connection board, LEE ...........................................................................645.6 ISB, module LEE .....................................................................................655.7 Power supply module, LEE .....................................................................665.8 bezel .......................................................................................................665.8.1 LEE Bezel .........................................................................................................675.8.2 LEE Bezel with UPD (assy for AUS/NZ) ...........................................................675.8.3 LEE Bezel without UPD (assy for AUS/NZ) ......................................................675.8.4 LEE bezel, payment W/ PTS Buttons ...............................................................685.8.5 LEE bezel, payment W/O PTS Buttons ............................................................695.8.6 EH bezel (glue assembly) .................................................................................695.8.7 PT Bezel for 5.7" display ...................................................................................705.8.8 Bezel Helix 1000 ...............................................................................................715.9 Display module .......................................................................................715.9.1 Display module, softkeys and qVGA, Monochrome ..........................................725.9.2 Display module, softkeys and qVGA, Color ......................................................735.9.3 Soft key for 10.4" display with boards ...............................................................745.9.4 10.4" display and illuminated soft keys with boards ..........................................755.10 iX board ...................................................................................................755.10.1 iX board (5.7" display monochrome) .................................................................765.10.2 iX board (5.7" display color) ..............................................................................

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775.11 Nozzle converter .....................................................................................775.12 DEF/AdBlue (B2B combo) .....................................................................785.13 Keypad ....................................................................................................785.13.1 SPM keypad ......................................................................................................795.13.2 Preset keypad ...................................................................................................805.13.3 Hypercom K1200+H2210 keypad .....................................................................805.13.4 Hypercom, Artema ............................................................................................815.13.5 Ingenico iUP/iUC250, Card reader and Key pad ..............................................825.13.6 Verifone UX100 .................................................................................................825.13.7 Verifone UX110 .................................................................................................835.13.8 Metalic preset @ LEE .......................................................................................845.14 Card reader .............................................................................................845.14.1 Card reader, chip/mag secure injected (Zebra/medium postion) ......................855.14.2 Card reader, chip/mag secyre injected, (Citizen/high postion) ..........................865.14.3 Card reader, mag type, (ADA/low position) .......................................................865.14.4 Card reader, mag type, (Zebra/medium postion) ..............................................875.14.5 Card reader, mag type, (Citizen/High postion) ..................................................885.14.6 Hypercom K1200+H2210 cardreader ...............................................................895.14.7 Hypercom, Artema ............................................................................................895.14.8 Ingenico iUP/iUC250, Card reader and Key pad ..............................................905.14.9 Verifone UX300 .................................................................................................905.15 Contactless reader ..................................................................................915.16 Barcode scanner .....................................................................................915.17 Wayne track / Speed pass ......................................................................

925.18 Wayne track / Speed pass combined with contactless and/or bar code

scanner ...................................................................................................935.19 iButton/Dallas key ...................................................................................945.20 Printer .....................................................................................................945.20.1 Printer, 60mm, Zebra ........................................................................................945.20.2 Printer, 60mm, Zebra KR403 ............................................................................955.20.3 Printer, 80mm, Zebra ........................................................................................955.20.4 Printer, 80mm, Zebra KR403 ............................................................................955.20.5 Printer, 60mm, Zebra (5,7''' display) ..................................................................965.20.6 Printer, 60mm, Zebra (10,4''' display) ................................................................965.20.7 Printer, 80mm, Zebra (5,7'' display) ..................................................................975.20.8 Printer, 80mm, Zebra (10,4'' display) ................................................................975.20.9 Printer, Citizen ...................................................................................................985.21 Printer door .............................................................................................985.21.1 Printer door small ..............................................................................................995.21.2 Printer door large ..............................................................................................

1005.22 Cover decal area PT ...............................................................................1015.23 Lock, PT ..................................................................................................1025.24 Push to start button .................................................................................1035.25 UPD board ..............................................................................................1035.25.1 UPD board, LEE ................................................................................................

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1045.25.2 UPD board, EH .................................................................................................1045.26 Sales/Volume display ..............................................................................1045.26.1 Sales/Volume display ........................................................................................1055.26.2 Sales/Volume display with single UPD .............................................................1065.26.3 Sales/Volume display dual ................................................................................1075.27 U-frame and decor ..................................................................................1085.28 Speaker ...................................................................................................1085.28.1 Speaker, media .................................................................................................1095.28.2 Speaker, intercom .............................................................................................1095.29 EMT ........................................................................................................1105.30 Non-PT config. ........................................................................................1115.31 Blank panel .............................................................................................1125.32 Intercom call button .................................................................................1125.33 Stop switch ..............................................................................................1125.34 Emergency stop button ...........................................................................1135.35 Indicator lamp .........................................................................................1135.36 Annunciator/buzzer/beeper for PT ..........................................................1145.37 On/off switch ...........................................................................................1145.38 Security switch ........................................................................................1145.38.1 Security switch - std ..........................................................................................1155.38.2 Security switch - PT ..........................................................................................1165.38.3 Security switches non-payment w/ 10,4'' Media ...............................................1165.38.4 Security switches non-payment w/o 10,4'' Media .............................................1165.38.5 Security switches payment w/ 5,7'' Media ........................................................1175.38.6 Security switches payment w/ 10,4'' Media ......................................................1175.39 Tilt switch ................................................................................................1185.40 Nozzle converter board ...........................................................................1195.41 Float ........................................................................................................1195.42 Ethernet switch .......................................................................................1205.43 LED-Com ................................................................................................1205.44 Healy .......................................................................................................1215.45 PCN box ..................................................................................................1225.46 Heater/fan ...............................................................................................1235.47 MUX (multiplexor) ...................................................................................1235.48 Cable harness .........................................................................................1235.48.1 Assembly PT bezel ...........................................................................................1245.49 Switchable motor ....................................................................................1245.50 High speed board ....................................................................................1255.51 Expansion board (unique for Helix 6000 55-55) .....................................1266 Base head ("metallic head") ................................................................................1266.1 Base head exterior, Helix 2000 ...............................................................1286.2 Base head exterior, Helix 4000 & Helix 5000 ........................................1296.3 Base head exterior, Helix 6000 ..............................................................

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1316.4 EH Bezel w/U-frame ...............................................................................1336.5 DEF with heater ......................................................................................1336.6 DEF (extra narrow) .................................................................................1346.7 UPS .........................................................................................................1356.8 Security Switch .......................................................................................1356.9 4 users (2nd iGEM board) .......................................................................1366.10 4 user or payment ...................................................................................1366.11 iGEM Printer ...........................................................................................1376.12 Suction ATC, Vapour recovery, Switchable motor ..................................1396.13 Remote ATC, Vapour recovery ...............................................................1406.14 Heater .....................................................................................................1406.15 SAT .........................................................................................................1416.16 Tuch preset soft key ................................................................................1416.17 Vapor Gate ..............................................................................................1426.18 SMS & Push button .................................................................................1426.19 LED Com ................................................................................................1426.20 Option box ...............................................................................................1426.20.1 General .............................................................................................................1436.20.2 Printer panel (iGEM printer) ..............................................................................1446.20.3 Configured .........................................................................................................1446.20.4 Cover Plates ......................................................................................................1466.21 MUX ........................................................................................................1466.22 Assembly instruction, sealing cable, payment terminal ..........................1476.23 Assembbly instruction, heater .................................................................1476.24 Assembly instruction, payment terminal box ..........................................1476.25 Assembly instruction, base frame payment terminal box .......................1486.26 Assembly instruction, payment panel .....................................................1486.27 SPM Keypad ...........................................................................................1496.28 Card reader chip/mag secure injected (ADA/Low postion) .....................1506.29 Printer, Zebra w/ 10,4''' display ...............................................................1516.30 3d Party payment box .............................................................................1526.31 3d Party payment box, with support ........................................................1536.32 3d Party payment box, base frame .........................................................1547 Electronic head - Helix 1000 ...............................................................................1547.1 Frame Helix 1000 ....................................................................................1557.2 Security switch - Helix 1000 ....................................................................1568 Hose handling .....................................................................................................1568.1 Tube clip ..................................................................................................1578.2 Nozzle boot .............................................................................................1578.2.1 Nozzle boot, H-style ..........................................................................................1588.2.2 Nozzle boot, Small style ....................................................................................1598.2.3 Nozzle boot Helix 1000 .....................................................................................1608.3 Nozzle boot blank off plate ......................................................................

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1618.4 Top box ...................................................................................................1618.4.1 Top box wide 4 hoses, 8 hoses and narrow ......................................................1628.4.2 Top box vapor module .......................................................................................1638.5 Outlet casting module .............................................................................1658.6 Hose handling module ............................................................................1658.6.1 Hose handling module H-style ..........................................................................1668.7 Hose retraction, H-style ..........................................................................1668.7.1 Structure - H-style hose retraction ....................................................................1688.7.2 Hose connection - H-style hose retraction ........................................................1698.7.3 Vapor recovery - H-style hose retraction ...........................................................1718.7.4 Hose outer outlet - H-style hose retraction ........................................................1728.7.5 Hose inner outlet - H-style hose retraction ........................................................1758.8 Hose mast Helix 1000 .............................................................................1768.9 Hose hook, Helix 2000 ............................................................................1778.10 Hose retraction, Helix 2000 .....................................................................1788.11 Small pump hose connection ..................................................................1808.12 Helix 6000, Hose handling ......................................................................1808.12.1 Assembly instruction, HHR ...............................................................................1828.12.2 Column, HHR ....................................................................................................1838.12.3 Nozzle boot, auto on, HHR ...............................................................................1848.12.4 Panel, HHR .......................................................................................................1858.12.5 Column, single side ...........................................................................................1858.12.6 Assembly instruction, HH ..................................................................................1878.12.7 Column, HH .......................................................................................................1888.12.8 Nozzle boot, auto on, HH ..................................................................................1898.12.9 Panel, HH ..........................................................................................................1908.12.10 VR .....................................................................................................................1908.12.11 Nozzle cover, DEF ............................................................................................1918.12.12 B2B ...................................................................................................................1928.13 Helix 6000, Hose handling, LPG standalone ..........................................1948.14 Helix 6000, hose handling, LPG B2B ......................................................1958.15 Helix 6000, LPG, hose retraction ............................................................1978.16 Helix 1000 LPG .......................................................................................1999 Hydraulic cabinet - tubes and couplings .............................................................1999.1 Framework Helix 1000 ............................................................................2019.2 Framework Helix 2000, 4000, 5000 ........................................................2029.3 Framework Helix 6000 ............................................................................2049.4 Hydraulic cabinett Helix 6000 extra narrow DEF ....................................2069.5 Vapor Barrier ...........................................................................................2069.5.1 Vapor barrier, H-style ........................................................................................2089.5.2 Vapor barrier, Helix 2000 (small style) ..............................................................2109.5.3 Vapor barrier, Helix 6000 ...................................................................................2119.6 Hydraulic module ....................................................................................2119.6.1 Hydraulic module, remote .................................................................................2139.6.2 Hydraulic module, suction, incl. motor ..............................................................

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2179.7 Hydraulic .................................................................................................2179.7.1 Pump cover - suction ........................................................................................2199.7.2 Pump internal gear - suction .............................................................................2209.7.3 Plug pump unit - suction ....................................................................................2219.7.4 iMeter™ .............................................................................................................2239.8 Pulser to iMeter™ ...................................................................................2249.9 Filter, adaptor, nut, spout subassembly (remote) ....................................2259.10 Filter pot (suction) ...................................................................................2279.11 Filter pot (suction UL) ..............................................................................2289.12 Solenoid Valve, single .............................................................................2289.12.1 Solenoid Valve, single, UL ................................................................................2299.12.2 Solenoid Valve, single, IEC ...............................................................................2309.12.3 Solenoid Valve, duplex, UL ...............................................................................2309.12.4 Solenoid Valve HS ............................................................................................2319.13 Self check valve, Helix 6000 ...................................................................2329.14 Healy VR .................................................................................................2329.14.1 Coupling cross, Healy and Wayne VAC ............................................................2339.14.2 Healy VR ...........................................................................................................2359.15 Dürr VR ...................................................................................................2379.16 Vapor recovery, IEC ................................................................................2379.17 Vapor recovery Helix 1000 ......................................................................2389.18 VaporGate ...............................................................................................2399.19 VaporGate Helix 1000 .............................................................................2409.20 Vapor recovery Helix 6000 ......................................................................2429.21 Nuovo Pignone Vapor Recovery (NP VR) ..............................................2449.22 Air separation (suction) ...........................................................................2459.23 Junction box ............................................................................................2459.23.1 Junction box, Helix 2000, 4000, 5000, UL ........................................................2479.23.2 Junction box, Helix 2000, 4000, 5000, IEC .......................................................2489.23.3 Junction box, Helix 6000, IEC ...........................................................................2499.24 Vapor barrier routing ...............................................................................2499.24.1 Vapor barrier routing, Narrow, UL .....................................................................2509.24.2 Vapor barrier routing, Wide, UL .........................................................................2519.24.3 Vapor barrier routing, Wide, IEC .......................................................................2529.25 Nozzle switch module, LEE ....................................................................2539.26 Densimeter ..............................................................................................2549.27 ATC2 .......................................................................................................2549.27.1 UL ......................................................................................................................2559.27.2 IEC ....................................................................................................................2569.28 SAT .........................................................................................................2579.29 DEF .........................................................................................................2579.29.1 Circulation motor, DEF ......................................................................................2589.29.2 Coupling, straight, DEF .....................................................................................2599.29.3 Tank and heater, DEF .......................................................................................

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2609.29.4 Circulation tubes, DEF ......................................................................................2609.30 LPG .........................................................................................................2609.30.1 Hydraulic module LPG ......................................................................................2619.30.2 Solenoid valves LPG .........................................................................................2629.30.3 Ball valve 3/4", T-connection LPG ....................................................................2629.30.4 Ball valve return with safety valve LPG .............................................................2639.30.5 Ball valve 3/4" LPG ...........................................................................................2639.30.6 T-connector ground LPG ...................................................................................2649.30.7 Air separator, degassing unit LPG ....................................................................26610 Exterior ................................................................................................................26610.1 Helix 1000 ...............................................................................................26710.1.1 Side panel Helix 1000 .......................................................................................26910.2 Helix 2000 - Small style ..........................................................................27110.3 Helix 4000 & Helix 5000 - H-style ...........................................................27310.4 Helix 6000 - C-Style ................................................................................27510.5 Helix 6000 - C-Style, extra narrow ..........................................................27610.6 Helix 6000 - C-Style, extra narrow, DEF .................................................27810.7 Base head exterior ..................................................................................28110.8 Grounding hydraulic door ........................................................................28210.9 Brackets for advertising panel BP ...........................................................28311 Drip pan, Foundation frame, Adapter plate .........................................................28311.1 Drip pan ..................................................................................................28411.2 Foundation frame & adapter plate ..........................................................28411.3 Extended base frame, Helix 4000, Helix 5000 ........................................28511.4 Extended base frame, Helix 6000 ...........................................................28712 Tubes and couplings ...........................................................................................28712.1 Liquid tubes .............................................................................................28712.1.1 H-style, high hose .............................................................................................29112.1.2 C-style (Helix 6000) ...........................................................................................29412.2 Vapor recovery tubes ..............................................................................29412.2.1 Helix 1000 .........................................................................................................29512.2.2 Small style (Helix 2000) ....................................................................................29712.2.3 H-style (Helix 4000, Helix 5000) ........................................................................29812.2.4 C-style (Helix 6000) ...........................................................................................30412.2.5 Common ............................................................................................................30512.3 Inlet tubes ...............................................................................................30512.3.1 Suction - flexible inlet tubes ..............................................................................30612.3.2 Remote - inlet tubes ..........................................................................................30712.4 Tube between CPU's ..............................................................................30712.5 Tubes, densimeter ..................................................................................30912.6 Tubes, Helix 1000 LPG ...........................................................................30912.7 Conduits ..................................................................................................31012.8 Conduit accessories ................................................................................31112.9 Couplings, IEC Vapor Recovery .............................................................

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31112.10 Couplings, UL Vapor Recovery, common ...............................................31112.11 Couplings, UL Healy Vapor Recovery .....................................................31212.12 Couplings, Helix 1000 with hose mast ....................................................31212.13 Couplings LPG ........................................................................................31212.13.1 T-couling, safety valve ......................................................................................31212.14 Couplings, densimeter ............................................................................31312.15 Misc. ........................................................................................................31413 Hanging hardware ...............................................................................................31413.1 Nozzle .....................................................................................................31513.2 Nozzle covers .........................................................................................31713.3 Splashguards ..........................................................................................32013.4 Hose ........................................................................................................32313.5 Hose sleeve ............................................................................................32313.5.1 Hose sleeve for 16mm hose .............................................................................32413.5.2 Hose sleeve for 21mm hose .............................................................................32413.6 Break-awaway, sight glass etc ................................................................32613.7 Hose, LPG ..............................................................................................32613.8 Reusable break ARK 19 - Helix 1000 LPG .............................................32713.9 Nozzle, gasguard - LPG ..........................................................................32813.10 Nozzle lock - Padlock ..............................................................................32813.11 Bayonet coupling ....................................................................................33014 Cables .................................................................................................................33014.1 Misc. ........................................................................................................33114.2 Annunciator/buzzer/beeper for PT ..........................................................33114.3 ATC .........................................................................................................33214.4 Barcode scanner .....................................................................................33314.5 Cable harness (LEE to EH) .....................................................................33314.6 Cables unique for Helix 6000, 55-55 .......................................................33314.7 Card reader .............................................................................................33414.8 Citizen (UL only) .....................................................................................33414.9 Connection board, Helix 1000, remote ...................................................33414.10 DEF/AdBlue (B2B combo) ......................................................................33514.11 EMT ........................................................................................................33614.12 Heater .....................................................................................................33614.13 iButton/Dallas key ...................................................................................33614.14 iGem printer ............................................................................................33714.15 ISB ..........................................................................................................33814.16 Junction box ............................................................................................33814.16.1 Junction box UL ................................................................................................33814.16.2 Junction box IEC ...............................................................................................34014.17 LED-Com ................................................................................................34014.18 LPG .........................................................................................................

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34014.19 Media Display .........................................................................................34114.20 MUX ........................................................................................................34214.21 Nozzle converter .....................................................................................34214.22 Nozzle switch ..........................................................................................34214.23 Power supply ..........................................................................................34314.24 Preset ......................................................................................................34314.25 Protocol board cables .............................................................................34414.26 PT and media ..........................................................................................34514.27 Pulser ......................................................................................................34714.28 Satellite parts ..........................................................................................34714.29 Single push-buttons ................................................................................34714.30 Speaker Intercom ....................................................................................34814.31 SPM ........................................................................................................34814.32 Switchable motor ....................................................................................34914.33 UPD in EH ...............................................................................................34914.34 Zebra printer ...........................................................................................35014.35 4 User cables ..........................................................................................35114.36 Tilt switch ................................................................................................35315 Misc. ....................................................................................................................35315.1 Tools / Remote control ............................................................................35315.2 Installation kit, suction standard ..............................................................35315.3 UK Installaion, Helix 6000 .......................................................................35415.4 Decal / sticker .........................................................................................35715.5 Grounding screw .....................................................................................35816 3rd parts EMEA - Key pads and Card Reader ....................................................35816.1 Standard parts 3rd Party .........................................................................35816.2 Xenteo .....................................................................................................35816.2.1 Xenteo with protection .......................................................................................35916.2.2 Xenteo without protection ..................................................................................35916.2.3 Xenteo ...............................................................................................................35916.2.4 Xenteo, cables ..................................................................................................35916.3 ELME OPP-B50/SCR-B50 ......................................................................35916.3.1 ELME OPP-B50/SCR-B50 with protection ........................................................36016.3.2 ELME OPP-B50/SCR-B50 without protection ...................................................36016.3.3 ELME OPP-B50/SCR-B50 ...............................................................................36016.3.4 ELME OPP-B50/SCR-B50, cables ....................................................................36116.4 Verifone Vx700 ........................................................................................36116.4.1 Verifone Vx700 ..................................................................................................36116.4.2 Verifone Vx700 ..................................................................................................36116.4.3 Verifone Vx700, cables .....................................................................................36116.5 Ingenico i9500 .........................................................................................36116.5.1 Ingenico i9500 ...................................................................................................36216.5.2 Ingenico i9500 ...................................................................................................36216.5.3 Ingenico i9500, cables ......................................................................................

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36216.6 Ingenico iUP/iUC250 ...............................................................................36216.6.1 Ingenico iUP/iUC250 .........................................................................................36216.6.2 Ingenico iUP/iUC250 - With protection ..............................................................36316.6.3 Ingenico iUP/iUC250 .........................................................................................36316.6.4 Ingenico iUP/iUC250, cables ............................................................................36316.7 Hypercom Artema ...................................................................................36316.7.1 Hypercom Artema .............................................................................................36416.7.2 Hypercom Artema .............................................................................................36416.7.3 Hypercom Artema, cables .................................................................................36416.8 GlobalCom ..............................................................................................36416.8.1 GlobalCom ........................................................................................................36516.8.2 GlobalCom ........................................................................................................36516.8.3 GlobalCom, cables ............................................................................................36516.9 Hypercom EMV K1200+H2210 ...............................................................36516.9.1 Hypercom EMV K1200+H2210 .........................................................................36516.9.2 Hypercom EMV K1200+H2210 - With protection ..............................................36616.9.3 Hypercom EMV K1200+H2210 .........................................................................36616.9.4 Hypercom K1200+H2210, cables .....................................................................36616.10 Verifone UX100 and UX300 ....................................................................36616.10.1 Verifone UX100 and UX300 ..............................................................................36716.10.2 Verifone UX100 and UX300 ..............................................................................36716.10.3 Verifone UX100 .................................................................................................36716.10.4 Verifone UX110 .................................................................................................36716.10.5 Verifone UX300 .................................................................................................36816.10.6 Verifone UX100/110 and UX300, cables ...........................................................36917 Software - Helix - iX Pay .....................................................................................

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1 Health and Safety Regulations

It is important that the following rules and regulations are followed when flammable liquidsare used:

• It is prohibited to smoke and light fire or bring open flame close to the pump.

• Stop the engine while refuelling.

• The distribution box must be easily accessible and access must not be blocked by goodsetc.

• Always ask a specialist to make electrical installations of any kind. Special regulations areapplicable!

• Please watch for any leakage from pumps. If there is a leakage, cut all power to the pumpand call Wayne After Sales Service.

• Make sure that a suitable fire extinguisher is in place and is easily accessible.

• To avoid malfunction or damage to the pump, make sure that there is enough fuel in eachtank.

• Adequate personal safety equipment should be used during maintenance of the equipment(gloves, breathing mask, glasses etc.).

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1 Health and Safety Regulations

2 Introduction

Also read "User Manual", "Installation manual" and "Service manual".The supplier’s product liability is only valid if no alterations, additions etc. have been madeto the equipment without the supplier’s express permission.Use only genuine parts.Consider the environment. Please don't print this document unless you really needto.

WARNING!

Disconnect mains power prior to any work, to pre-vent damage which may result in electric shock orfire.

WARNING!

Electrical components under ATEX marked with

must not be repaired and should be re-placed as complete spare part in case of opera-tional functional failure.

CAUTION!

Unauthorised personnel must not do service andmaintenance. This may cause personal injury orproperty damage.

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2 Introduction

CAUTION!Burn hazard

Avoid the heat sink on the electronic unit.

WARNING!

Mind the rotating V-belt when the cover of the hy-draulic unit is removed! (Suction pump)

WARNING!

Use your protective equipment. (Protective mask,gloves etc.)

2.1 Separation of power supplySeparation is done by removing the main fuse of the pump on the station.

2.2 Electrostatic discharge (ESD)Before service/maintenance of a pump discharging must be done. This is done when youopen the covers of the pump with a key.If an extensive repair work is to be done, discharge should be done regularly by touching thekey.

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2 Introduction

2.3 Dispensers covered

Wayne Helix™ 1000 fuel dispenser"Small style narrow"

IEC

Wayne Helix™ 2000 fuel dispenser"Small style wide"

UL & IEC

Wayne Helix™ 4000 fuel dispenser Wayne Helix™ 5000 fuel dispenserT"H-style narrow" "H-style wide"

UL & IEC UL & IEC

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2 Introduction

Wayne Helix™ 6000 fuel dispenserWayne Helix™ 6000 fuel dispensercombo, DEF "C-Style""C-Style"

IECIEC

Wayne Helix™ 1000 fuel dispenser, LPG"Small style narrow"

IEC

Wayne Helix™ 6000 fuel dispenser, DEF"C-Style"IEC

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2 Introduction

2.4 AbbreviationsALU = AluminumCAT = Customer Activated TerminalEH = Electronic HeadEHPM = Electronic Head and Payment TerminalEMT = ElectroMechanical TotalizerESD = Electrostatic dischargeISB = Intrinsically Safe BarrierLEE = Lower Electronic EnclosureLT = Low TemperatureLTS = Lift To StartMUX = MultiplexorPT = Pay TerminalSPM = Secure Payment ModuleStd = StandardTRAC = Transponder Activated CATUPD = Unit Price DisplayVR = Vapor Reocery

2.5 Side A - Side B

suction pump remote pump

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2 Introduction

2.6 DEF, AdBlue®, SCR, ureaAdBlue®, generically known as DEF (Diesel Emission Fluid), is the registered trademark forAUS32 (32.5% urea and 67.5% demineralised water by weight).DEF is used in a process called Selective Catalytic Reduction (SCR) to reduce emissions ofoxides of nitrogen from the exhaust of diesel engined motor vehicles.DEF is a very aggressive chemical fluid, however not flammable. Therefore it is extremelysensitive to contamination from other fluids, metals etc. The only approved testing liquidduring production is distilled water that does not contaminate the urea product.There are always distilled water remaining in valves and other fragile parts and as distilledwater have a freezing point of around 0º Celsius it means that equipment for DEF has to bekept above freezing point during all phases of the transportation between the factory and tothe time of installation, when it is put into operation and primed with DEF.If the DEF/distilled water in the dispenser is allowed to freeze, components in the dispensermust be inspected for damage before the dispenser is placed back into service. Additivesmay not be used in DEF to lower the DEF freezing point.The AdBlue® trademark is currently held by the German Association of the Automobile In-dustry (VDA), who ensure quality standards are maintained in accordance with ISO 22241specifications.

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2 Introduction

3 Quick reference

PageDescription

213Belt, Z-profile

330Cable

84Card reader

63Connection board

283Drip pan

109Electromechanical totalizer with connector (EMT)

320Hose

211Hydraulic module

62iGem™ boad (CPU board)

65ISB (Intrinsically Safe Barrier)

75iX board

272Lock, individually keyed, 6 locks, 2 keys (for entire pump)

213Motor

314Nozzle

65Power supply, +24V, 150W, global

94Printer

104Sales/volume display

78SPM keypad

19Tubes

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3 Quick reference

4 Hydraulic configurations (tubes)

Tubes and couplings see page 287.

4.1 Helix 1000

S(N/I) 11-210 120

S(N/I) 22-211

S(N/I) 11-211 120/40

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S(N/I) 11-110

S(N/I) 11-11

S(N/I) 11-110 90

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S(N/I) 11-211 H 120/40

S(N/I) 11-211 H120/120 (90 SIM)

S(N/I) 11-110 DEF

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S(N/I) 11-11 DEF

S(N/I) 11-110 LPG

S(N/I) 11-211 LPG

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4.2 Helix 2000 - Small style

S(W/I)11-111

S(W/I)11-111 ** Alternative configura-tion for suction UL

S(W/I)11-110

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S(W/I)11-110 ** Alternative configrua-tion for suction UL

id(85609)sp_wm042531_71.png

S(W/I)11-110 (90)

S(W/I)11-210 H

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S(W/I)11-210 HAlternative configurationfor Xflo

S(W/I)11-210 SAT (IEC)

S(W/I)22-211 (IEC)

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S(W/I)22-211 ** Alternative configura-tion for UL

S(W/I)22-211 ** Alternative configura-tion for suction UL

S(W/I)11-211 H(120/40)

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S(W/I)11-211 H

S(W/I)11-311 H (120SIM)(Released for suctiononly)

S(W/I) 22-211 SuctionDEFS(W/I) 22-211 RemoteDEFDEF always on position3

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S(W/I) 22-311 120/40Suction DEFS(W/I) 22-311 120/40Remote DEFDEF always on position3

S(W/LU) 11-111

S(W/LU) 11-111 ** Alternative configura-tion for suction UL

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S(W/LU) 11-211 H

S(W/L) 11-210 H

S(W/LU) 11-211 H(120/40)

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S(W/LU) 11-31 H (120SIM)(Released for suctiononly)

S(W/LU)22-222

S(W/L)22-220

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4.3 Helix 4000 - Narrow body

H(N/LU) 11-110

H(N/LU) 11-11Valid also for suction UL

H(N/LU) 11-21 HH(N/LU) 23-21H(N/LU) 24-21H(N/LU) 25-21

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H(N/LU) 11-21 H *H(N/LU) 23-21 *H(N/LU) 25-21 * (modelnot released)* Alternative configura-tion for suction UL

H(N/LU) 11-210 H

H(N/LU) 11-211 H(120/40)

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H(N/LU) 11-21 H SAT(model not released)

H(N/LU) 11-22 H(120/40)Model released forATEX.H(N/LU) 23-22

H(N/LU) 11-31 H (SIM)(model released forsuction only)

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H(N/LU) 11-31 H (SIM)SAT(model not released)

H(N/LU) 11-32 (120/40SIM)(model not released)

H(N/LU) 11-32 (120/40SAT)(model not released)H(N/LU) 22-32 (120/40SAT)(model not released)

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H(N/LU) 22-220

H(N/LU) 22-22H(N/LU) 22-22 4U

H(N/LU) 22-22(Alternative configura-tion for suction UL)

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H(N/LU) 22-32 HH(N/LU) 34-32

H(N/LU) 33-31(Model not released)

Master high speedH(N/LU)11-110JRY

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Master/Master highspeedH(N/LU)11-111JRY

Master/Satellite HighSpeedH(N/LU)22-111JRYZ

Single satelliteH(N/LU)11-010JZ

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Satiellite/SatelliteH(N/LU)22-011JZ

4.4 Helix 5000 - Wide body

H(W/LU) 11-110

H(W/LU) 11-11

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H(W/LU) 11-21 HH(W/LU) 23-21H(W/LU) 24-21

H(W/LU) 23-21*H(W/LU) 25-21* (modelnot released)* Alternative configura-tion for suction UL

H(W/LU) 11-21 H SAT(Model not released)

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H(W/L) 11-22 H(120/40)(Model not released)H(W/L) 23-22(Model not released)

H(W/LU) 11-31 H (SIM)(Model released forsuction only)

H(W/LU)11-31 H (SIM)SAT(Model not released)

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H(W/LU) 11-32 H(120/40 SIM)(Model not released)

H(W/LU) 11-32 H(120/40) SAT(Model not released)H(W/LU) 22-32 H(120/40) SAT(Model not released)

H(W/LU) 22-220

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H(W/LU) 22-22

H(W/LU) 22-22Alternative configurationfor suction UL

H(W/LU) 22-32 HH(W/LU) 34-32H(W/LU) 35-32(only for UL)

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H(W/LU) 34-32Alternative configurationfor UL

H(W/LU) 22-33 H(Model not released)H(W/LU) 34-33(Model not released)

H(W/LU) 22-42 H(120/120)H(W/LU) 45-42

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H(W/LU) 23-23(Model not released)

H(W/LU) 33-31

H(W/LU) 33-330

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H(W/LU) 33-33H(W/LU) 33-33 4U

H(W/LU) 33-33 ** Alternative configura-tion for suction UL

H(W/LU) 33-43 HH(W/LU) 45-43

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H(W/LU) 45-43EAlternative configurationfor UL E85Note! E85 allowed onhyd. 3 and 4. Useequivalent stainlesssteel tubes listed inWM051101 for E85.

H(W/LU) 33-44 H(Model not released)H(W/LU) 45-44(Model not released)

H(W/LU) 34-34

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H(W/LU) 44-42

H(W/LU) 44-440

H(W/LU) 44-44H(W/LU) 44-44 4U

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H(W/LU) 44-44(Alternative configura-tion for BP)

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4.5 Helix 6000 - C-style (before August 2015)Standard Models

High flow models

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Blend models

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Singel side models

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SAT models

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Other

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4.6 Helix 6000 - C-style (divided tube solution)

2.1.

AmountDescriptionPart NumberNo.

Coupling, 90 degWM058509-00021

Coupling, straightWM058510-00022

Standard Models

High flow models

Blend models---

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Singel side models

SAT models

Other---

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5 Electronic head

5.1 Frame module, EHPM


1Support, box shape, LEE top + dispensedgasket

WM0392711

2Support, flat EHPM interior sideWM0392772

2Die cut gasket for interface LEE top/int. sdeWM0413933

1Die cut gasket for interface LEE top/bottomWM0455814

2Gasket top panel to interior sideWM048556---

2Gasket L=416, W=4, T=2WM049146-0001---

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5 Electronic head

5.2 Frame EHPM, internal


1Support, U-shape, EH base plateWM0382101

1 or 2Support, U-shape, EH base plateWM0382132

Support, U-shape, EHPM3

2- Support cross beamWM039459

2- Support cross beam, lower posionWM045678

4Lock nut, M4WB000229-00024

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5 Electronic head

5.3 Frame exterior stucture , EHPM


1Top panel, EHPM top panel1

- StdWM052500-F105

- Dual indicator lampWM057988-F105

- Single indicator lampWM059898-F105

2Sealing for cable channelWM0413942

Cover plate, side panel exterior3

2- Narrow & wideWM046986-F105

2- Small styleWM049505-F105

1Support, L-shape, upper rightWM041995-00014

2Support, flat leftWM049223-00015

8Screw M3x8, large head with knurled gripWM043266-00016

10Lock nut, M6WB000229-00037

10Lock nut, M6WB000229-00038

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5 Electronic head

5.4 iGem board


CPU board (iGEM board)1

1- CPU board (US)WM001908-0003

1- CPU board IEC (Low cost, LA)WM001908-0002

1- CPU board IEC full with CAN (EMEA, LA,India)

WM001908-0005

4Taptite Torx, pan head, M4x10WM045308-00022(Extra fasteners when 2 iGEM boards areused.)

5Plastic fastener (l=4.8)WM047150-00013

1Support, U-shape, EH base platesee page 60-

1Expansion board, RS485WM044451-0001-

1Seal screw, hexagon socket cap, M4WM003767-

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5 Electronic head

5.4.1 Sealing of programmed load switch

2.1.


1Spacer, blind, M4x20, self tapping male/fe-male hexagonal

WM051057-00011

1Sealing program load switch iGemWM0323502

5.5 Connection board, LEE

4.3c3b.


1Support, L-shape, LEE component bracketWM0400681

2Screw, hex head, M6x12, with flangeWM019873-00012

1Connection board3

- Suction pump - ULWU005373

- Dispenser pump - ULWU004203

- Suction pump - IECWU004985

- Dispenser pump - IECWU004987-0001

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5 Electronic head


- Dispenser, ausnzWM058421-0001

- Suction, ausnzWM058490-0001

- Remote pump - IEC - Helix 1000 (cablessee page 334)

WM053342-00013b

- Suction pump - IEC - Helix 1000WM052339-00013c

6Screw, hexagon socket CAP, M4x12WB000209-00094

Support, box shape LEE bottomsee page 208-

5.6 ISB, module LEE

WARNING!



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5 Electronic head


1Support, U-shape, component bracket (forISB:s)

WM0446321


Module, ISB3

1 *1- Three channel, UL/cULWU005093-0001

1 *1- One channel, UL/cULWU005093-0002

1 *1- Three channel, ATEXWM046690-0001

1 *1- One channel, ATEXWM046690-0002

2 - 4Screw, hexagon socket cap, M4x12WB000209-00094

*2Support, Z-shape, ISB strain relief sheetmetal (Only needed for Australia and NewZeeland!)

WM058532---

*1 Amount of channels needed is 1 channel/hyd + 1 channel for Nozzle + 1 channel if ATC.*2 One per ISB WM046690-0001 and WM046690-0002

5.7 Power supply module, LEE

Cables see page 342.


1Support, L-shape, LEE extra power supplybracket

WM0393821

1Support, Replaces WM039382, when op-tions: Push button and/or SMS 4-5 hy-draulics

WM039307

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5 Electronic head



1 or 2Power supply, +24V, 150W, globalWM027313-00013

1 or 2Power supply coverWM0426204

2 or 4Screw, hexagon socket CAP, M4x12WB000209-00095


1Power supply, 12 VWM008206-

112 V power supply supportWM058876-

1Support, L-shape switchable motorWM049327-

1Support (needed for the 3rd ISB )WM039321-

5.8 bezel

5.8.1 LEE Bezel


1Bezel lower electronic enclosureWM0518071

1Gasket profile l=510WM045302-00032

1Glass 415,3x56,2 t=4WM0406303

---------4

1Adhesive tape, double-sided 416x59WM0406315

1Moulded tubeWM0446296

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5 Electronic head

5.8.2 LEE Bezel with UPD (assy for AUS/NZ)


2Cover plate, LEE bezel with UPD, greyWM058868-F1051

8Gasket, T=1.6, ID=19, OD=22WM0545092

Gasket, ID=7, OD=20,T=3WM060333

8Washer plain M4, large, ID=4.3, OD=12, T=1WB000627-00053

8Lock nut, M4WB000229-00024

2Desiccant silica-gel 100gWM0592675

0.2mAdhesive tape, double-sided, width=12mmthickness=1,1mm

WM0190036

5.8.3 LEE Bezel without UPD (assy for AUS/NZ)


2Cover plate, LEE bezel blind, greyWM058913-F1051

8Gasket, T=1.6, ID=19, OD=22WM0545092

Gasket, ID=7, OD=20,T=3WM060333

8Washer plain M4, large, ID=4.3, OD=12, T=1WB000627-00053

8Lock nut, M4WB000229-00024

2Desiccant silica-gel 100gWM0592675

0.2mAdhesive tape, double-sided, width=12mmthickness=1,1mm

WM0190036

5.8.4 LEE bezel, payment W/ PTS Buttons


1Glass, 415x56 T=4WM0406301

60mmTapeWM0086722

20mlAdhesive3

- Loctite 5607WM053800

- Dow corning 3526WM051003


1PTS sealing bracketWM0392824

1Die cut gasket for PTS sealingWM0413995

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4Self tapping screw, Torx, pan head 4x8, forplastic

WM045329-00016

4Taptite screw, Torx, pan head, M4x8WM045308-00027

1Display board, programmed, Helix mainUPD

WU007563-00018

1 - 5Display, module UPD9

- 5x12.7mm single, Helix, TN negWM040824-0007


- 5x12.7mm dual, Helix, TN negWM040824-0009

1Moulded tubeWM04462910

5.8.5 LEE bezel, payment W/O PTS Buttons


1Glass, 415x56 T=4WM0406301

60mmTapeWM0086722

20mlAdhesive3




1Support L-shape, UPD lower electronic en-closure

WM0561104


1Display board, programmed, Helix mainUPD

WU007563-00016

1 - 5Display, module UPD7



- 5x12.7mm dual, Helix, TN negWM040824-0009


WM045329-00018

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5 Electronic head

5.8.6 EH bezel (glue assembly)


EH bezel1

1- S/V display onlyWM044273-0001

1- S/V display and UPD:sWM044273-0002

1- S/V and 10.4" media displayWM045284

Display bracke2

1SVD display, with/without UPD:sWM048661

1Dual S/V displays, with/without 2 UPD:sWM048662

1S/V display when 10.4" config.WM045285

120mmTapeWM0086723

40mlAdhesive, dow corning 3526WM0510034

1Glass, 415,5 x 88,5 T=4 (customer specificlyscreened glass)

WM0406335

1Glass (UPD:s), 415,3 x 46,3 T=4 (customerspecificly screened glass)

WM0406386

5.8.7 PT Bezel for 5.7" display


Front panel1

1- Payment terminal, small openingWM045608

1- Payment terminal, large openingWM045609

1Support, U-shape, bottom plateWM0393892

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5 Electronic head


2Rail complete assembly with snap, l=450mm

WM0452503

4Pop rivet, dome head, 4.0 diameter x7, griprange 0-3,2

WM028446-00014

4Gasket profile L=1207mmWM045016-00015

5.8.8 Bezel Helix 1000


Bezel Helix 1000WM052981-F1051

Bezel single display presetWM052991-F1052

Bezel single display preset, EMTWM052992-F1053

Bezel single display preset, EMT, iButtonWM052993-F1054

Bezel single display preset, iButtonWM052994-F1055

Bezel single display preset, emergencyWM052998-F1056

Bezel single display preset, EMT, emergen-cy

WM052999-F1057

Bezel sing disp preset, EMT, iButton, emer-gency

WM053003-F1058

Bezel single disp preset, iButton, emergencyWM053007-F1059

Bezel dual display presetWM053008-F10510

Bezel dual display preset, EMTWM053009-F10511

Bezel dual display preset, EMT, iButtonWM053010-F10512

Bezel dual display preset, iButtonWM053011-F10513

Bezel dual display preset, emergencyWM053012-F10514

Bezel dual display preset, EMT, emergencyWM053013-F10515

Bezel dual display preset, EMT, iButton,emergency

WM053014-F10516

Bezel dual display preset, iButton, emergen-cy

WM053015-F10517

Bezel EMTWM053016-F10518

Bezel blindWM057144-F10519

Bezel emergency buttonWM057145-F10520

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5 Electronic head


Bezel iButtonWM061671-F10521

5.9 Display module

5.9.1 Display module, softkeys and qVGA, Monochrome


1Support, soft key, monochrome display 5,7"WM0399741

1Key pad, soft key 5.7"WM0405242

1Cable multi 5x0.34 l=300 for Soft keys (UL)WM040572-0001

1Display module 5,7" FSTN transflective,qVGA W/LED, 109mm

WU0046773

4Spacer, blind, M3x7, male/female hexagonalWB000330-00044

1Support fanWM0423495


1Fan blower, 51x15mm, 24VWM0426287

2Screw, hexagon socket cap, M4x20WB000209-00028

2Nut, M4WB000228-00029


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5.9.2 Display module, softkeys and qVGA, Color


1Support, soft key, Kyocera display 5,7"WM0400461


1Display, module 5,7" TFT qVGAWM0229403

1Board, iX TFT interface Kyocera qVGA 5.7"WM020648-00014

1Support, fanWM0423475




2Nut, M4WB000228-00029


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5.9.3 Soft key for 10.4" display with boards


1Support soft key, 10.4" displayWM0455391


1Display, module, 10,4" color TFT, VGA, LEDbacklight

WU0028403

8Button, soft key, 10.4" display, silver A040WM047255-A0404

1Support, flat, 10.4" display, boardsWM0455365

1

CPU board iX-R26

- 806MHz, programmed (UL)WU007284-0002

- Unsigned + MAC address (Media)WM044945

- Production signed + MAC address (iXPayment)

WM044946

1Board quad channel LED driverWU005427-00017

1Board iX TFT interface Sharp US VGA 10.4CFL

WM020648-00048

Screw, hexagon socket cap, M4x8, low headWM045329-00019

2Screw, hexagon socket cap, M4x8, low headWM045228-000110



1Board adaptor, VGA, NEC, rear mountWU002299-000113

2Spacer, thru-hole id=3,2, od=6, t=2WM03806714

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2Self tapping screw, POZ, pan head, F (B)ST2,2x6,5

WB000691-000315



2Nut, M4WB000228-000218

5.9.4 10.4" display and illuminated soft keys with boards


1Support soft key, 10.4" displayWM0536171

1Key pad, illuminatedWM0526812

8Button, soft key, 10.4" display, illuminatedWM0527133

1LED boardWM050658-00014

1FerriteWM0565385

2Spacer, ID=4.3, OD=8, L=3WB000291-00066

4Washer, plain, M4WB000232-00027

1Display, module, 10,4" color TFT, VGA, LEDbacklight

WU0028408

1Support, flat, 10.4" display, boardsWM0455369

Board, iX (R2)10

1- With MAC address (624MHZ)WU003083-0001

1- With MAC address (806 MHZ)WU003083-00012

1- Unsigned + MAC AddressWM044945

1- Production signed + MAC AddressWM044946

1- Development + MAC AddressWM044947

1Board quad channel LED driverWU005427-000111

1Board iX TFT interface Sharp US VGA 10.4CFL

WM020648-000412

11Self tapping screw, Torx, pan head, 4x8 forplastic

WM045329-000113

2Crew, hexagon socket cap, m4x8, low headsWM045228-000114


1Gasket profile L=1500WM045016-000316

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1Board adaptor, VGA, NEC, rear mountWU002299-000117

2Spacer, thru-hole ID=3,2,OD=6, T=2WM03806718

2Self tapping screw, poz, pan head, F (B)ST2,2x6,5

WB000691-000319


2Lock nut, M4WB000229-000221

5.10 iX board

5.10.1 iX board (5.7" display monochrome)


CPU board iX-R21

1- Programmed (624MHz)WU007284-0001

1- With MAC address (624MHz)WU003083-0001

1Support, flat R2 boardWM0457092

6Screw, taptite, M3x6 (MRX-TT)WB000663-00013


1Support, flat, for componentsWM0382135

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1Lock nut, M4WB000229-00026

Support, U-shape, EH base platesee page 60-

5.10.2 iX board (5.7" display color)


1CPU board iX-R21

- Programmed (806MHz)WU007284-0002

- With MAC address (806MHZ)WU003083-0002

1Support, flat board bezelWM0434422

6Taptite screw, cross recessed, pan head,M3x6

WB000334-00013

1Screw, taptite, M3x6 (MRX-TT)WB000663-00014

Support, U-shape, bottom platesee page 69-

Support, L-shape, card readersee page 84-

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5 Electronic head

5.11 Nozzle converterCables see page 342.

1.


1Nozzle converter board1

- Nozzle converter boardWM058444-0001

- Nozzle converter board, with alarmWU006752-0002

5.12 DEF/AdBlue (B2B combo)Cables, see page 334.

4.3.2.1.

5.


Support flat, DEF boardWM0605481

Board, DEF Heater control IECWU008323-00012

Expansion board, RS485, RS232WM044451-00023

Intrinsic safe barrierWM0024504

Module, ISB three channel, ATEXWM046690-00015

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5.13 Keypad

5.13.1 SPM keypad


Key pad, assy, secure payment module1

1- Canada low profileWU000436-0005

1- US, low profileWU000436-0006

1- UK, low profileWU000436-0007

1- Gen, low profileWU000436-0008


1Gasket, SPM keypadWM0426033

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5.13.2 Preset keypad

Cables, see page 343.


1 - 2Panel keypad back supportWM039320-00011

1 - 2Preset, 3x5, no overlay, 70x92mmWU007271-00012

1 - 2Gasket insert panelWM0455773

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5.13.3 Hypercom K1200+H2210 keypad

4.3.2.1.

8.7.6.5.

10.9.


Key pad Hypercom K1200, OK/Q8 SEWM022921-00031

1Panel, inset, key padsWM052607-F1052

1Gasket, pin pad adapter, small PTWM0510723

1Gasket, H=220, W=178, T=8WM0510654

1Support, L-shapeWM0518755

1Support, flat, key pad, Hypercom K1200WM0524726

1Support, Hypercom K1200WM0524747


4Lock nut, M4WB000229-00029

2Self tapping screw for plasticWM054537-000110

5.13.4 Hypercom, Artema

4.3.2.1.

80 WM048522 Rev 08 10/2015

5 Electronic head

8.7.6.5.

12.11.10.9.


1Key pad, Hypercom ArtemaWM0411741

1Support, flat, Hypercom ArtemaWM0524292

1Support, Hypercom ArtemaWM0524563



1Gasket, H=220, W=178, T=8WM0510656


1Support, flat, key pad, Hypercom K1200WM0524728

1Support, Hypercom K1200WM0524749


4Lock nut, M4WB000229-000211


5.13.5 Ingenico iUP/iUC250, Card reader and Key padSee page 89

WM048522 Rev 08 10/2015 81

5 Electronic head

5.13.6 Verifone UX100

4.3.2.1.

8.7.6.5.

9.


1Key pad Verifone UX100WM0525901



1Gasket, h=220, w=178, t=8WM0510654

1Support, flat, key pad, Verifone UX 100WM0538985

1Support, flat, Hypercom ArtemaWM0524296


4Lock nut, M4WB000229-00028



4.3.2.1.

82 WM048522 Rev 08 10/2015

5 Electronic head

8.7.6.5.

9.


1Key pad Verifone UX110WM0525921



1Gasket, h220, w=178, t=8WM0510654

1Support, flat, key pad, Verifone UX 110WM0538915

1Support, Verifone UX100WM0540176


4Lock nut, M4WB000229-00028


5.13.8 Metalic preset @ LEE


1Key pad, preset, 2x8, Helix, ADAWU011072-00011

1Key pad, preset, 2x8, Helix, ADA, with righthole

WU011072-00022

1Key pad, preset, 2x8, Helix, ADA, with lefthole

WU011072-00033

1Key pad, preset, 2x8, Helix, ADA, with bothholes

WU011072-00044

1Key pad, preset, dual 2x8, Helix, ADAWU011072-00055

1Key pad, preset, dual 2x8, Helix, ADA, withright hole

WU011072-00066

1Key pad, preset, dual 2x8, Helix, ADA, withleft hole

WU011072-00077

1Key pad, preset, dual 2x8, Helix, ADA, withboth holes

WU011072-00088

WM048522 Rev 08 10/2015 83

5 Electronic head


1Cable assembly, preset, helix, 16 keyWU011733-00019

10mlAdhesive silicone TSE392WM06056610

5.14 Card readerCables, see page 333.

5.14.1 Card reader, chip/mag secure injected (Zebra/medium postion)


1Support, L-shape, card readerWM0394271

1Card reader chip/mag, secure, injected (incl.security screw from supplier

WU001002-00012


1Gasket 80x72WM0454384

2Screw, hexagon socket CAP, M4x8, lowhead

WM045228-00015

1Switch plate, SPMWM0415146

1Knob SPM switchWM0461697

1Temper screwWU004886-00018

84 WM048522 Rev 08 10/2015

5 Electronic head


PT Bezelsee page 69-

5.14.2 Card reader, chip/mag secyre injected, (Citizen/high postion)


1Support, L-shape, card readerWM0394221

1Card readerWU001002-00012


1Gasket 80X72WM0454384

1Switch plate, SPMWM0415145


1Moulded, cover citizen card reader adapterWM0466247

4Moulded, housing for fastening, card reader,Citizen

WM0466258


WM045329-00019

1Gasket upper card reader panel, CitizenWU007610-000110

2Screw, hexagon socket cap, M4x8, low headWM045228-000111

WM048522 Rev 08 10/2015 85

5 Electronic head


1Tamper screwWU004886-000112

Support, U-shape, bottom platesee page 69-

5.14.3 Card reader, mag type, (ADA/low position)


1Support, box shape, card reader ADAWM0420981

Card reader2

1- Mag only, SankyoWU003908-0001

1- Magnetic, insertion type, single headWU000899-0001

1- Secure mag only, SankyoWU002747-0001


WB000663-00013

1Gasket card readerWM0441734

Panel, printer doorsee page 98-

5.14.4 Card reader, mag type, (Zebra/medium postion)


Card reader1

1- Mag only, SankyoWU003908-0001


1- Secure mag only, SankyoWU002747-0001

86 WM048522 Rev 08 10/2015

5 Electronic head



WB000663-00012

1Gasket 80X72WM0454383

1Moulded water trayWM0441544

1Tube, flexible di=7, do=9WM045379-00015

5.14.5 Card reader, mag type, (Citizen/High postion)


1Support, U-shape, card reader CitizenWM0466231

Card reader2

1- Mag. only, SankyoWU003908-0001


1- Secure mag. only, SankyoWU002747-0001


WB000663-00013

WM048522 Rev 08 10/2015 87

5 Electronic head


1Moulded, cover Citizen card reader adapterWM0466245

4Moulded, housing for fastening, card reader,Citizen

WM0466256


WM045329-00017

1Gasket upper card reader panel, CitizenWU007610-00018

2Screw, hexagon socket CAP, M4x8, lowhead

WM045228-00019

1Moulded water trayWM04415410

1Tube, flexible di=7, do=9WM045379-000211

5.14.6 Hypercom K1200+H2210 cardreader

4.3.2.1.

6.5.


1Card reader insertion Hypercom EMVWM0172691

1Panel, card reader, front adapter with fasten-ers

WM052603-F1052

1Panel, card reader, adapter, innerWM0501183

1Gasket, card reader adapter, small PTWM0510694

1Gasket, card reader, small PTWM0510705

2Lock nut, M4WB000229-00026

88 WM048522 Rev 08 10/2015

5 Electronic head

5.14.7 Hypercom, Artema

4.3.2.1.

6.5.


1Card reader, Hypercom ArtemaWM0411781

1Panel, card reader, front adapter with fasten-ers

WM052603-F1052



1Gasket, card reader, small PTWM0510705

2Lock nut, M4WB000229-00026

5.14.8 Ingenico iUP/iUC250, Card reader and Key pad

4.3.2.1.

7.6.5.


Ingenico iUP250, key padWM0523691

Ingenico iUC150, card readerWM0523682

WM048522 Rev 08 10/2015 89

5 Electronic head


1Support, flat, key pad, Ingenico iUP250WM0513143

1Support, Ingenico iUP250WM0513304

4Self tapping screw, torx, pan head 4x8, forplastic

WM045329-00015

8Lock nut, M4WB000229-00026



4.3.2.1.

5.


1Card reader verifone UX300WM0525911

1Panel, card reader, front adapter w/fastenersWM052603-F1052



2Lock nut, M4WB000229-00025

5.15 Contactless reader

4.3.2.1.

5.

90 WM048522 Rev 08 10/2015

5 Electronic head


1Card reader, contactless C150, internalmount, portrait

WU007054-00011

1Support box-shape, scanner and contactlessreader

WM0524542

2Screw, hexagon socket cap, M4 x 8, lowhead

WM045228-00013


WM045329-00014

1Blind panel, decal T=1WM0535835

5.16 Barcode scanner

4.3.2.1.



1Barcode scannerWU006442-00011

1Support for barcode scannerWM0524542

1Glass for barcode scannerWM0475793

1Adhesive, dow corning 3526 (alt.WM054487dow corning 3636 or WM053800 Loctite5607)

WM0510034

5.17 Wayne track / Speed passBoth Tieger & Pegasus

4.3.2.1.

WM048522 Rev 08 10/2015 91

5 Electronic head

6. ---5.


1Support, L-shape, Wayne TRACWM0587881

2Self tapping screw, Torx, pan head 4 x 8,for plastic

WM045329-00012

1WayneTRAC boardWU007169-00013

4Stndoff, support post, nylonWU000627-00024

Module5

1- Speedpass, antenna-tiger lighting decalWU009811-0001

1- Speedpass, antenna-pegasus lighting de-cal

WU009811-0003

5mlSilicon sealingTBD6

5.18 Wayne track / Speed pass combined with contactless and/or bar codescanner

Both Tieger & Pegasus

4.3.2.1. ---

6.5.


Silicon sealingTBD1

1Support, L-shape, Wayne TRACw/ contact-less

WM0534692


1WayneTRAC boardWU007169-00014

92 WM048522 Rev 08 10/2015

5 Electronic head


4Stndoff, support post, nylonWU000627-00025

Module6

1- Speedpass, antenna-tiger lighting decalWU009811-0002

1- Speedpass, antenna-Pegasus lighting de-cal

WU009811-0004

5.19 iButton/Dallas key

2.1.



1Button, iButton readerWR0012631

1Gasket, iButtonWR0012572

WM048522 Rev 08 10/2015 93

5 Electronic head

5.20 Printer

5.20.1 Printer, 60mm, Zebra



1Support, U-shape, Zebra printerWM0394001

1Printer Zebra KR203, 60mm (on picture)WU006648-00012

2Moulded support, paper rollWM0442763

1Support, U-shapeWM0462504

1Paper roll 60mmWU007118-00015

2Rail l=300, complete assemblyWM0451256

8Pop rivet, dome head, 4.0 diameter x 7, griprange 0-3,2

WM028446-00017


5.20.2 Printer, 60mm, Zebra KR403


Zebra printer KR403WM0581211

Sensor paper roll, SwecoinWM0365962

Bracket paper guide, 60mmWU0068863

Software Zebra K403 firmwareWM0581254

94 WM048522 Rev 08 10/2015

5 Electronic head


Knob, Zebra printer KR403WM0601065

Bracket loop cover kit, KR203 short fingerWM0589166

5.20.3 Printer, 80mm, ZebraCables, see page 349.


1Support, U-shape, Zebra printerWM0394001

1Printer Zebra KR203, 80mmWU006648-00022

2Moulded support, paper roll3

1Paper roll thermal 80mmWM0404894


5.20.4 Printer, 80mm, Zebra KR403


Zebra printer KR403WM0581211

Sensor paper roll, SwecoinWM0365962

Bracket paper guide, 80mmWU0068873

Software Zebra K403 firmwareWM0581254

Knob, Zebra printer KR403WM0601065

Bracket loop cover kit, KR203 short fingerWM0589166

5.20.5 Printer, 60mm, Zebra (5,7''' display)


1Printer Zebra, 60mmWU006648-00011

1Support, paper rollWM0480612

1Moulded, rail, printer supportWM0480623


WM045329-00014

1Support L-shape, printerWM0540955

1Support U-shape, adapter ZebraWM054097-00016

1Support, shaft paperWM0404837

1Paper roll thermal OCPTWU007118-00018

WM048522 Rev 08 10/2015 95

5 Electronic head




WM028446-000110

5.20.6 Printer, 60mm, Zebra (10,4''' display)






WM045329-00014




1Paper roll 60 mmWU007117-00018



WM028446-000110

5.20.7 Printer, 80mm, Zebra (5,7'' display)






WM045329-00014




1Paper roll thermal OCPTWU007118-00018



WM028446-000110

96 WM048522 Rev 08 10/2015

5 Electronic head

5.20.8 Printer, 80mm, Zebra (10,4'' display)






WM045329-00014




1Paper roll 80 mmWM0404898



WM028446-000110

5.20.9 Printer, Citizen



1Support, flat, printer CitizenWM0394201

1Printer DW-12WU005878-00012


1Gasket Citizen printerWM0468344

WM048522 Rev 08 10/2015 97

5 Electronic head


Support, U-shape, card reader Citizensee page 87-

5.21 Printer door

5.21.1 Printer door small


1Printer door, smallWM052520-F1051

1Lock without latch, std, DW2 key codeWU007624-00022

1Latch, flat, range=25 mmWM0393853

1Gasket profile - L=500WM045302-00014

1Support, flat paper guideWM0412085

Sealant, gel, Loctite 454WM045798---

98 WM048522 Rev 08 10/2015

5 Electronic head

5.21.2 Printer door large


Panel, printer door1

1- Large, printer aboveWM042289

1- LargeWM039423

1Lock without latch, DW2 key codeWU007624-00022

1- Key coded DW2WU007681

1Latch, flat, range=25 mmWM0393853

1Gasket profile - L=660WM045302-00024

1Support, flat paper guideWM0412085

Sealant, gel, Loctite 454WM045798---

WM048522 Rev 08 10/2015 99

5 Electronic head

5.22 Cover decal area PT


1Moulded decor panelWM0444091

100 WM048522 Rev 08 10/2015

5 Electronic head

5.23 Lock, PT


Lock1

1- Lock, individually keyedWM026155-0001

- Lock, individually keyed, 4 locks, 2 keysWM026155-0003

1- Without latch, std, DHW1 key codeWU007624-0001

1Key to DHW1 standard lockWM008096

1Latch L-shape, range=24 mmWM0459652

Support, U-shape, EHPMsee page 60-

WM048522 Rev 08 10/2015 101

5 Electronic head

5.24 Push to start button


1 - 5Push-button (PTS assembly with dome andmagnet)

WU007599-00011

0 - 5Blind panel, blank buttonWM0393282

102 WM048522 Rev 08 10/2015

5 Electronic head

5.25 UPD board

5.25.1 UPD board, LEE


1Support, box shape, LEEs back partWM0392821

1Display board Helix main UPDWU007563-00012

Display, module UPD3

1 - 5- 5x12.7mm singleWM040824-0007

1 - 5- 5x25.4mm singleWM040824-0008

1 - 5- 5x12.7mm dualWM040824-0009


WM045329-00014

1Gasket, push to start sealingWM0413995

Bezel lower electronic enclosuresee page 66-

WM048522 Rev 08 10/2015 103

5 Electronic head

5.25.2 UPD board, EH


1Display board Helix main UPDWU007563-00011

1 - 5Display, module UPD 5x12.7mm singleWM040824-00072


WM045329-00013

5.26 Sales/Volume display

5.26.1 Sales/Volume display


Display, module, complete S/V TN NEGWM051625-0001

104 WM048522 Rev 08 10/2015

5 Electronic head


1- Display board, main, cash/volumeWU007562-00011

1- Display, module sales/volumeWM040823-00022


WM045329-00013

5.26.2 Sales/Volume display with single UPD


Display board1

1- Programmed, Helix sales/volume controlWM050782-0001

1Module, jumper, authorization (Alwaysneeded together with WM050782-0001 ,when UL!)

WU009332-0001

1Display, module sales/volumeWM040823-00022

1Display, module UPD 5x12.7mm singleWM040824-00073


WM045329-00014

WM048522 Rev 08 10/2015 105

5 Electronic head

5.26.3 Sales/Volume display dual


2Display board dualWM050782-00011

2Display, module sales/volumeWM040823-00022

2Display, module UPD 5x12.7mm singleWM040824-00073


WM045329-00014

106 WM048522 Rev 08 10/2015

5 Electronic head

5.27 U-frame and decor


Frame, U-shaped1

1- Decor, no coverWM046993-A040

1- DecoreWM046991-A040

2Taptite screw, Torx, countersunk head,M4x8

WM0468872

2Frame top decor, silverWM046995-A0403

Lock4

1- Individually keyedWM026155-0001

1- Without latch, DHW1 key codeWU007624-0001

1Key to DHW1 standard lockWM008096

1Latch, flat, range=13mmWM0395985

0 or 2Cover plate frame coverWM0424056

Top panel, EHPM top panelsee page 61-

WM048522 Rev 08 10/2015 107

5 Electronic head

5.28 Speaker

5.28.1 Speaker, media


Speaker1

1- 4x with cable 2x0.5 l=800,400WM045906-0001

2- 2x with cable 2x0.5 l=800 (UL)WM045903-0001

2- 2x with cable 2x0.5 l=800 (IEC)WM048866-0002

108 WM048522 Rev 08 10/2015

5 Electronic head

5.28.2 Speaker, intercom

Cable, see page 347.


2Support, flat, speaker mounting plateWM0395991

1Intercom speakerWM0302482

Gasket-


WM045329-00013


5.29 EMTCables, see page 335.

2.1.


1 - 4Electromechanical totalizer with connectorWM042452-00021

1-4GasketWM0504212

WM048522 Rev 08 10/2015 109

5 Electronic head

5.30 Non-PT config.


1Panel bottom decor, electronic headWM046987-F1051


WM045329-00012

2Gasket l=492, w=10WM0466603

2Front panel with 3 insert areasWM0419214


Cover6

2- Blind panel lower enclosureWM052495-F105

2- Bezel lower electronic enclosure with UPDand top cover

WM052496-F105


2Cover plate, side panel electronic headWM046988-F1058

2Gasket l=556, w=10WM0466649

110 WM048522 Rev 08 10/2015

5 Electronic head


Support, flat EHPM interior sidesee page 59-

Support, box shape, LEE top + dispensedgasket

see page 59-

5.31 Blank panel


0 - 3Panel blankWM039320-00021

0 - 3Gasket insert panelWM0455772

Front panel- Payment terminalsee page 69-

WM048522 Rev 08 10/2015 111

5 Electronic head

5.32 Intercom call button

4.3.2.1.


1Switch, call button, grayWU007094-00011

1Cover push buttonWM0492302

1Call button boardWU010943-00013

4StandoffWU000627-00024

5.33 Stop switch

2.1.


1Switch, button, normally closed, redWU007094-00021

1Cover push buttonWM0492302

5.34 Emergency stop button

1.


1Emergency stop buttonWM0503541

112 WM048522 Rev 08 10/2015

5 Electronic head

5.35 Indicator lamp

4.3.2.1.

8.7.6.5.


Indicator lamp, red with gasket1

- RedWM050241-0001

- GreenWM050241-0002

- WhiteWM050241-0003


2Washer, plain, M4 ID=4.3, OD=9, T=0.8WB000232-00023

2Lock nut, M4WB000229-00024

3Cable tie, mounting baseWB0005955

Cable tie, w=2.5, l=100WB000337-00016

Lamp 5WWM0502467

5.36 Annunciator/buzzer/beeper for PT

1.



Buzzer, beeper, annunciator1

1- ULWU000638-0001

1- IECWM020649-0002

WM048522 Rev 08 10/2015 113

5 Electronic head

5.37 On/off switch


On/off switch1

1- Cable 2x0.75, ULWM045769-0001

1- Cable 4x0.75, IECWM042316-0001

5.38 Security switch

5.38.1 Security switch - std


1MagnetWM0016261

1Security switch, magnetic reed 2-wire nor-mally close cable l=1300

WM045692-00012

114 WM048522 Rev 08 10/2015

5 Electronic head



WB000663-00013


5.38.2 Security switch - PT


2Magnet pinWM0016261

2Magnet for Security switch, D=14, H=3,Used when 10,4'' and payment

WM021382


WM045692-00012

WM048522 Rev 08 10/2015 115

5 Electronic head



WB000663-00013


5.38.3 Security switches non-payment w/ 10,4'' Media


1Magnet, D=14, H=3WM0213821

1Switch, magnetic reed 2-wire normally openL=400

WM023586-00012

1Switch, magnetic reed 2-wire normally openL=1500

WM0016263

1Magnet, pinWM023586-00024

1Cable multi, 3PC 1x0.5 BK L=300WM058763-00015

2Cable multi, 6x0.5 BK L=200, 300WM056742-00016

5.38.4 Security switches non-payment w/o 10,4'' Media


Magnet, pinWM0016261

Security switch, sensor, magnetic, no, dualHelix Gull Wing

WU009121-00012

Expansion board, RS485WM044451-00013

Cable multi, 3PC 1x0.5 BK L=300WM058763-00014

Cable multi, 6x0.5 BK L=200, 300WM056742-00015

5.38.5 Security switches payment w/ 5,7'' Media



Active switch, switch security L=3000WM030629-00042

Passive Switch, magnetic reed 2-wire nor-mally open L=400

WM023586-00013




116 WM048522 Rev 08 10/2015

5 Electronic head

5.38.6 Security switches payment w/ 10,4'' Media



Magnet, D=14, H=3WM0213822


Passive switch,magnetic reed 2-wire normal-ly open L=2000

WM023586-00044




5.39 Tilt switchCables, see page 351.

4.3.2.1.

5.


1Support U-shape, tilt switchWM0566221

1Switch vibration detection switch (Tilt switch)WM0329092


2Lock nut, M3WB000229-00014


WM048522 Rev 08 10/2015 117

5 Electronic head

5.40 Nozzle converter board


1Board nozzle switch converterWU0042021


Support, U-shape, EH base platesee page 60-

118 WM048522 Rev 08 10/2015

5 Electronic head

5.41 Float


1FloatWM0460461


5.42 Ethernet switch

2.1.


1Ethernet switch, 5 portWU007300-00011

1Support, flatWM0485152

WM048522 Rev 08 10/2015 119

5 Electronic head

5.43 LED-ComCables, see page 340.

1.


1LED-Com boardWM048942-00011

5.44 Healy


1Board Healy MC-100 moduleWU0070801

1Support, L-shape HealyWM0426022




120 WM048522 Rev 08 10/2015

5 Electronic head

5.45 PCN box


SwitchWayne connect in-dispenser moduleWU004898-00011

1Sheet metal supportWM0422982

2Screw, pan hd cross, 6-32 x .375 w/ext toothlock washer

WM039822-00013

WM048522 Rev 08 10/2015 121

5 Electronic head

5.46 Heater/fan



Heating element with electronic thermo-stat 290W

1

1- 100-120VAC, 24VWM044405-0001

1- 220-240VAC, 24VWM044405-0002

1Support, U-shape components centerWM0422982

Support, flat EHPM interior sidesee page 59-

122 WM048522 Rev 08 10/2015

5 Electronic head

5.47 MUX (multiplexor)Cables, see page 341.

4.3.2.1.

5.


1Support, U-shape, MUX supportWR0017311

1Support, U-shape, MUX coverWR0017332

1Multiplex communication boardWR0017353

1Current loop board for MUXWR0017364

1Support, L-shape module, MUXWM0559275

5.48 Cable harnessCable harness, see page 333.

5.48.1 Assembly PT bezel

4.3.2.1.


2Clamp cable, 25.4mm dia. max, adhesiveM4 (#6) mount

WU008226-00011

2Pop rivet, dome head, 4.0 diameter x 7, griprange 0-3,2

WM028446-00012

2Washer, plain, M4 id=4.3, od=9, t=0.8WB000232-00023

2Plastic fastener EC27WM0319744

WM048522 Rev 08 10/2015 123

5 Electronic head

5.49 Switchable motor

4.3.2.1.



1Board, connection, switchable motor230/400V

WM0554711

2Spacer, blind M4x12, male/female hexago-nal

WB000376-00012


1Support, L-shape switchable motorWM0593274

5.50 High speed board

4.3.2.1.

6.5.



1Support flat, adapter for high speedWM0535542

1Support U-shape, switch coverWM0536593

1Board, pulse processing module, modifiedWU010435-00034


2Seal screw, hex head, M4WU010612-00016

124 WM048522 Rev 08 10/2015

5 Electronic head

5.51 Expansion board (unique for Helix 6000 55-55)

4.3.2.1.


CPU board1

1- USWM001908-0003

1- IEC full with CANWM001908-0005

4Spacer, blind M3x7, male/female hexagonalWB000330-00042

1Expansion boardWM0019043


WM048522 Rev 08 10/2015 125

5 Electronic head

6 Base head ("metallic head")

6.1 Base head exterior, Helix 2000

4.3.2.1.

8.7.6.5.

12.11.10.9.

16.15.14.13.

20.19.18.17.


2Side panel, with cable chanel and L-support,grey

WM058702-F1051

Support L-shape, beam, hydralic cabinet2

2- Wide (on picture)WM057166-0001

2- NarrowWM057166-0002

126 WM048522 Rev 08 10/2015



4Washer plain, ID=6,3 OD=20 T=3WM0599893

1Deep drawn electronic head, greyWM052638-F1054

2Gasket, L=467, W=11.5, T=4WM0586185

2Support L-Shape, bottom plate, greyWM0614526

2Raw casting, cover, silverWM052636-A0407


4Pop rivet, dome head, 4.0 diameter x8, griprange 1.5-3.5 closed end

WT000398-00019

2Gasket L=492.5, H=22, W=3WM05322510

4Gasket, L=113.5, W=14.8, T=1.5WM058617-000111


4Lock nut, M6WB000229-000313

2Gasket, profile L = 1310 mmWM053063-000314

1Support box-shape, roof, electronic head,grey

WM052637-F10515

2Assembly instruction bezelWR002108-000216

4Pin Ø6x35WM05131917

4Plug dome, Ø11.9, dark greyWM059018-000118


WU008226-000119

2Cable clampWM059504-000120

WM048522 Rev 08 10/2015 127


6.2 Base head exterior, Helix 4000 & Helix 5000



WM058655-F1051

Support L-shape, beam, hydralic cabinet2

2- WideWM057166-0001

2- NarrowWM057166-0002



2Gasket, L=467, W=11.5, T=4WM0586185

2Support L-shape, bottom plate, greyWM057168-F1056



128 WM048522 Rev 08 10/2015



4Pop rivet, dome head, 4.0 diameterx8, griprange 1.5-3.5 closed end

WT000398-00019

2Gasket L=492.5, H=22, W=3WM05322510

4Gasket, L=113.5, W=14.8, T=1.5WM058617-000111


4Lock nut, M6WB000229-000313



WM052637-F10515


4Pin Ø6x35WM05131917



WU008226-000119

2Cable clampWM00106120

6.3 Base head exterior, Helix 6000

4.3.2.1.

8.7.6.5.

WM048522 Rev 08 10/2015 129


12.11.10.9.

16.15.14.13.

20.19.18.17.

21.



WM058703-F1051


WM058655-F105

1Support L-shape, beam, hydralic cabinet,wide (on picture)

WM0595362

1Support L-shape, beam, hydralic cabinet,wide

WM059538

2Support L-shape, beam, hydralic cabinet,narrow

WM057711



2Gasket, L=467, W=11.5, T=4WM0586185

2Support L-shape, bottom plate, greyWM057168-F1056

130 WM048522 Rev 08 10/2015





4Pop rivet, dome head, 4.0 diameter x 8, griprange 1.5 - 3.5 closed end

WT000398-00019

2Gasket L=492.5, H=22, W=3WM05322510

4Gasket, L=113.5, W=14.8, T=1.5WM058617-000111


4Lock nut, M6WB000229-000313



WM052637-F10515


4Pin Ø6x35WM05131917



WU008226-000119

2Cable clampWM00106120

4Taptite screw, hexagon flange, M6x40WB000300-000321

6.4 EH Bezel w/U-frame

4.3. ---2.1.

8.7.6.5.

12.11.10.9.

WM048522 Rev 08 10/2015 131


16.15.14.13.

20.19.18.17.


1Bezel, display, greyWM057185-F1051

1Glass, 434x111, T=4WM0569472

40mlAdhesive3




4Spacer, ID=4.3, OD=8, L=12WB000291-00044

1Support box shape

1- Single displayWM0569535

1- Dual displayWR0020866


Display, module sales/volume/5xUPD

1- LeftWM056449-00018

1- RightWM056449-00029

1-2Display board, programmed, sales/volumeWU007562-000110

4-8Screw, hexagon socket cap, M4x6WB000209-000511

1Support, U-shape, EMTWR00214412


1-5Electromechanical totalizer, with conenctor(L=150)

WM042452-000214

1Raw casting U-frame, silverWM058112-A04015

132 WM048522 Rev 08 10/2015




1Cover U-frame, rightWM058341-000117

1Cover U-frame, leftWM058341-000218

1Panel, branding plate, greyWM057207-F10519

2Taptite screw, torx, pan head, M4x8WM045308-000220

6.5 DEF with heater

4.3.2.1.

5.


1Support, U-shape, option, ISB & DEFWM0607101

1Board, DEF heater controlWU0083232


1Intrinsic safe barrierWM0024504

6Lock nut, M4WB000229-00025

6.6 DEF (extra narrow)

4.3.2.1.

WM048522 Rev 08 10/2015 133


8.7.6.

5.

9.


Support L-shape, optionsWM057738-00011

Board, DEF Heater ControlWU0083232


Cable high voltage, 3G1.5 zone l=1600WM031194-00024

Module ISB, three channel, ATEXWM046690-00015

Cable, 4x0.34 L=1100WM048858-00016

Cable, 4x0.34 L=400WM048859-00017

Cable multi, 1x0.75 bu, 1x0.75 bn, 1x0.75gn/ye L1=300, L2=300

WM059847-00018

Cable single wire 1x1.5 bk L=100WM052730-00019

6.7 UPS

2.1.


1Board UPSWM057696-00011

Screw, hexagon socket capWB000209-00052

134 WM048522 Rev 08 10/2015


6.8 Security Switch

4.3.2.1.

7.6.5.


2SupportWM0594271

1Security switch, sensor, magnetic, no, dualHelix gull wing

WU009121-00012

4Taptite screw, cross recessed, pan head,M3X6

WB000663-00013

2Magnet, D=14, H=3WM0213824

2Lock nut, M4WB000229-00025

Support security switch, mediaWM0614866

Support security switch, medium glassWM0614967

6.9 4 users (2nd iGEM board)

4.3.2.1.

6.5. ---


1Support box-shape, board, lower partWM0595311

1Support U-shape, boardWM0595332

WM048522 Rev 08 10/2015 135



1CPU board, IEC full with CANWM001908-00053

6Screw, hexagon socket cap, M4, x6,SHMSHXSTZN

WB000209-00054

2 x200mm

Edge protector, grip range 1-2 THKWM0327675

1Board 4U upper connector boardWM052381-00016

6.10 4 user or payment

2.1.


1Communication board, switchesWM0603321


6.11 iGEM PrinterCables see page 336.

4.3.2.1.

8.7.6.5.

12.11.10.9.

136 WM048522 Rev 08 10/2015


15.14.

13.


1Support, box shape, top, printerWM0592471

1Support, U-shape, lower, printerWM0592522

1Printer, thermal printer moduleWR0018153

2Lock nut, M3WB000229-00014

2Washer, plain, M4, ID=4.3, OD=9, T=0.8WB000232-00025

2Screw, hexagon socket CAP, M3, x6,SHMSHXSTZN

WB000334-00016

2Screw, hexagon socket CAP, M4, x8, lowhead

WM045228-00017

2PCB supportWR0018178

1Shaft, paper rollWR0018459

1Paper roll, W=58, OD= 83, ID=12WR00184610

1Latch, L-shape, range=29.5, W=19, L=39WM05925611

1Support, L-shape, frame, printerWM05925812

1Lock, without latch, DHW1 key codeWU007624-000113

6Lock nut, M4WB000229-000214

3Pop rivet, dome head, 4.0 diameter, x 8, griprange 1.5 - 3.5 closed end

WT000398-000115

6.12 Suction ATC, Vapour recovery, Switchable motor

4.3.2.1.

8.7.6.5.

WM048522 Rev 08 10/2015 137


12.11.10.9.

16.15.14.13.

17. ---


1Support L-shape, componentsWM0577321

10Cable tie, W=2.5, L=100WB000337-00012

1Power supply +24V, 150WWM027313-00013


1Cover power supplyWM0426205

1Board connection board B2BWM0387996

1Board connection, switchable motor230/400V

WM0554717

1Board connection, suctionWM052339-00018

1*Module ISB, three channel, ATEXWM046690-00019

1*Support L-shapeWM05774010

6Lock nut M4WB000229-000211

CPU board12

1- IEC full with CAN (on picture)WM001908-0005

1- IEC low costWM001908-0002

4Spacer ID=4.3, OD=8, L=6WB000291-000313

1Board VR BürketWM00190514


1Board TTL/CAN converterWU007564-000116

100mmEdge protectorWM03276717

138 WM048522 Rev 08 10/2015


*) 2 needed if more then 2 hydraulics, or ATC. 3 needed if 5 hydraulic, Push Buttons or SMSfor 4th or 5th hydraulic.

6.13 Remote ATC, Vapour recovery

4.3.2.1.

8.7.6.5.

12.11.10.9.

14.13.


1Support L-shape, componentsWM0577321

10Cable tie, W=2.5, L=100WB000337-00012

1Power supply +24V, 150WWM027313-00013


1Cover power supplyWM0426205

1*Module ISB, three channel, ATEXWM046690-00016

1*Support L-shapeWM0577407

6Lock nut M4WB000229-00028

CPU board9

1- IEC full with CAN (on picture)WM001908-0005

1- IEC low costWM001908-0002

WM048522 Rev 08 10/2015 139



4Spacer ID=4.3, OD=8, L=6WB000291-000310

1Board VR BürketWM00190511


1Board TTL/CAN converterWU007564-000113

1Board connection, dispenser/LPGWM053342-000114

*) 2 needed if more then 2 hydraulics, or ATC. 3 needed if 5 hydraulic, Push Buttons or SMSfor 4th or 5th hydraulic.

6.14 Heater

4.3.2.1.

5.


1Support, heaterWM0583451

1Heating element with electronic thermostat290W, 220-240VAC, 24V

WM044405-00022

2Lock nut, M4WB000229-00023

1Board, connector 230 VWM060868-00014

4Spacer, blind, M4x25, male/female, hexago-nal

WB000376-00035

6.15 SAT

4.3.2.1.

140 WM048522 Rev 08 10/2015



1Support, L-shape, optionsWM0577381

1*Board, relay SAT/cash buttonWM027195-00012


2Lock nut, M4WB000229-00024

*) 2 Needed if SAT both on A and B side

6.16 Tuch preset soft key

4.3.2.1.

5.


Board, programmed, preset key touchWM061307-00011

Cable 4x0.34 L=1100WM022505-00032

Cable 4x0.34 L=400WM022505-00023

Cable 4x0.34 L=700WM048859-00024

Connector, jumperWM0198795

6.17 Vapor Gate

3.2.1.



1Intrinsically safe barrier and interface forDWP VR meter

WM0185232

6Lock nut, M4WB000229-00023

WM048522 Rev 08 10/2015 141


6.18 SMS & Push button

4.3.2.1.


1Board programmed, TTL/CAN converterPush Button

WU007564-00011

1Board, programmed, nozzle switchWU0067522


1Cable 4x0.34 zone SC Eexi L=1500WM044549-00024

6.19 LED Com

4.3.2.1.


2Support flat, LED ComWM0596021

2LED Com boardWM048942-00012



6.20 Option box

6.20.1 General

4.3.2.1.

142 WM048522 Rev 08 10/2015


6.5.


Side panel

- Left L-shape, greyWM060340-F1051

- Right, L-shape, greyWM060345-F1052

Support, flat, topWM0614693

Gasket, side panel

- RightWM0596604

- LeftWM0596615

Gasket topWM0596626

6.20.2 Printer panel (iGEM printer)

4.3.2.1.

6.5.


Latch, L-shape, range=29.5, W=19, L=39WM0592561

Lock, without latch, DHW1 key codeWU007624-00012

Support, L-shape, frame, printerWM0592583

Gasket, L=189.5, W=180, T=4WM0592604

Panel, iGEM printerWM060338-F1055

HingeWM0624056

WM048522 Rev 08 10/2015 143


6.20.3 Configured

2.1.


Support, iGEM printer, scanner, iButton, EMbutton, grey

WM060329-F1051

Support, box shape, scanner, iButton, EMbutton, grey

WM060721-F1052

6.20.4 Cover Plates

4.3.2. ---1.

8.7.6.5.

12.11.10.9.

16.15.14.13.

17.

144 WM048522 Rev 08 10/2015



Adhesive tape, double-sided, option box,L=443, H=94

WM0613981

Adhesive tape, double-sided, option box,L=70, H=48

WM0614052

Cover plate, option box, greyWM061408-F1053

Cove rplate, option box, iButton, greyWM061409-F1054

Cove rplate, option box, dual ibutton, greyWM061412-F1055

Cover plate, option box, iButton & emergen-cy, grey

WM061413-F1056

Cover plate, option box, blind, greyWM061414-F1057

Cover plate, option box, dual iButton &emergency, grey

WM061417-F1058

Cover plate, option box, iGEM, iButton,emergency, grey

WM061420-F1059

Cover plate, iGEM printer, dual iButton,emergency, grey

WM061422-F10510

Cover plate, option box, barcode, iButton,emergency, grey

WM061423-F10511

Cover plate, option box, dual Barcode, dualiButton, emergency B, grey

WM061424-F10512

Cover plate, option box, emergency button,grey

WM061425-F10513

Cover plate, option box, emergency B, iGEMprinter, grey

WM061426-F10514

Cover plate, option box, emergency B, bar-code, grey

WM061427-F10515

Cover plate, option box, emergency B, dualbarcode, grey

WM061428-F10516

Cover plate, option box, iGEM printer, greyWM061624-F10517

WM048522 Rev 08 10/2015 145


6.21 MUX

4.3.2.1.

6.5.



1Communication board, multiplex communi-cation board-three current loop

WR0018022


2Lock nut, M4WB000229-00024

1Intrinsically safe barrier and interface forDWP VR meter

WM0185235

1Support, U-shape, 4-users, option, MUXWM0604386

6.22 Assembly instruction, sealing cable, payment terminal

4.3.2.1.



1Gasket, payment terminalWM0626212

1Gasket, L=282, H=30 T=20WM0608863

8Lock nut, M4WB000229-00024

146 WM048522 Rev 08 10/2015


6.23 Assembbly instruction, heater

3.2.1.


1Support, U-shape, heating elementWM0484361

1Heating element with electronic termostatWM044405-00022

2Lock nut, M4WB000229-00023

6.24 Assembly instruction, payment terminal box

4.3.2.1.


1Head, PT boxWM0607081

1Gasket, L=454, W=77, T=3WM0603572

8Pop rivet, CSK head, 4,0 diameter x6WM062614-00013

2Rail, L=300, complete assemblyWM0451254

6.25 Assembly instruction, base frame payment terminal box

4.3.2.1.

5.

WM048522 Rev 08 10/2015 147



1Gasket, L=460 H=12,5 T=10WM0607811


2Gasket, L=280, W=30, T=20WM0624103


4Gasket, L=255 H=15 T=3WM0607905

6.26 Assembly instruction, payment panel

3.2.1.


1Gasket, profile, L=510mmWM045302-00031

1Panel, lower, PT, sealingWM052597-F1052

1Gasket, profile, L=1405WM045016-00103

6.27 SPM Keypad

4.3.2.1.


1Front panel, small payment terminal1

- Small opening (on picture)WM052509-F105

- Small opening, barcode readerWM054969-F105

- Small opening, contactless readerWM054875-F105

1Key pad2

- Secure payment module, UK, low profile(on picture)

WU000436-0007

- Secure payment module, gen, low profileWU000436-0008

148 WM048522 Rev 08 10/2015



- Key pad, SPM, sha1, low pro, injected, Q8Denmark, 3des

WU009556-0001


1Gasket, SPM keypadWM0426034

6.28 Card reader chip/mag secure injected (ADA/Low postion)

4.3.2.1.

8.7.6.5.


1Front panel, small payment terminal1

- Small opening (on picture)WM052509-F105

- Small opening, barcode readerWM054969-F105

- Small opening, contactless readerWM054875-F105

1Support box shape, card reader ADA, SPMWM0490492

1Card reader chip/mag, secure, injectedWU001002-00013


1Gasket 80x71.8, T=5WM0454385

1Switch plate, SPM (1x)WM0415146


1Special tamper screw, shoulder, M4 x 6.5WU004886-00018

WM048522 Rev 08 10/2015 149


6.29 Printer, Zebra w/ 10,4''' display

4.3.2.1.

8.7.6.5.

12. ---11.10.9.

13.


1Support1

- U-shape, card reader (on picture)WM049049

- U-shapeWM048392

1Printer Zebra2

- Printer 60mm (on picture)WU006648-0001

- Printer 80mmWU006648-0002



WM045329-00014




1Paper roll8

150 WM048522 Rev 08 10/2015



- 80 mmWM040489

- 60 mmWM048061

1Rail L=300, complete assemblyWM0451259


WM028446-000110

4Cable, 25.4mm dia. max, adhesive M4 (#6)mount

WU008226-000111

Cover slit harness wrap D=8 (0,3 m)WM029845-000412

1Racket loop cover kit, KR203 short fingerWM05891613

6.30 3d Party payment box

4.3.2.1.

8.7.6.5.

12.11.10.9.

16.15.14.13.

WM048522 Rev 08 10/2015 151


17.


1Support, box shape, P@P, H=350WM0603061

Support, U-shape, for railWM0603202

4Rail, L=300, completeWM0451253

Gasket L=408, W=10, T=10WM0603524

Gasket L=324, W=16, T=10WM0603535

Blind panel, paymentWM060424-F1056

Support, U-shape for P@P, greyWM060422-F1057

Gasket, L=454, W=77, T=3WM0603578

Support, U-shape, cable channel, P@PWM0603139

Cover plate, L-shape, right, greyWM061639-F10510

Cover plate, L-shape, left, greyWM061640-F10511

1Gasket L=487, W=11, T=10WM01990212

3Gasket L=370, W=19, T=10WM02405413

1Support, L-shape, slider, paymentWM06032214

8Lock Nut, M6WM000229-000315

1Latch, V-shape, Range=24.5WM06032416

1Lock without Latch, DHWI Key CodeWU007624-000117

6.31 3d Party payment box, with support

4.3.2.1.

5.

152 WM048522 Rev 08 10/2015



1Support, U-shape, 3rd party paymentWM0623531

4Gasket, L=454, W=7, T=3WM0603572

2Gasket, W=40, L=175, T=4WM0624403

3Lock nut, M6WB000229-00034

3Screw hexagon socket CAP, M6x10WB000211-00125

6.32 3d Party payment box, base frame

4.3.2.1.

7.6.5.


4Support, L-shape, cornersWM0624381

4Lock nut, M6WB000229-00032

4Gasket, H=55, W=95, T=4WM0624393

2Support, U-shape, cable channel, 3rd PartyPayment

WM0603134

4Gasket, W=32, L=348, T=4WM0624465


8Screw, hexagon Socket CAP, M6x12WB000211-00047

WM048522 Rev 08 10/2015 153


7 Electronic head - Helix 1000

7.1 Frame Helix 1000


2Hinge top decorWM0526361

1Support, box shape roofWM0526372

1Deep drawnWM0526383

2Gasket, L=492.5, H=22, W=3WM0532254

2U-frame (silver)WM052630-A0405

2Hook railWM0508506

2Side panelWM061172-F1057

2Support, U-shape railWM0508448

1Panel bottom, electronic headWM0526359

154 WM048522 Rev 08 10/2015



1Support, L-shape iGemWM05046310

275mmEdge protector, grip range 1-2 thkWM032767

40mlSealant, dow corning 732WM057366

40mlSealant, dow corning 7096WM058672

7.2 Security switch - Helix 1000

4.3.2.1.

5.


2Support U-shape, security switchWM0589641

1SensorWM059359-0001WU009121-0001

2


WB000663-00013

2MagnetWM0213824

2Sticker, extra safety protectedWM0066795

WM048522 Rev 08 10/2015 155


8 Hose handling

Hanging hardware see page 314.Helix 1000: Coupling, hose connector and nozzle boot, see page 267.

8.1 Tube clip


1Clip, for 24 tube, M6 fixingWB000346-00021

1Clip, for 10 tube, M6 fixingWB000346-00042

1Set screw, hexagon socket, M6x16, flat pointWM027467-00013

156 WM048522 Rev 08 10/2015

8 Hose handling

8.2 Nozzle boot

8.2.1 Nozzle boot, H-style

8.


1Nozzle boot with gasketWM0457801

1- Nozzle bootWM041075

2- GasketWM049824-0001

2Switch, magnetic reed 2-wire normally closecable l=1300

WM045692-00012

2Lever LTS snaplockWM045941-00013

3Magnet block 6x8WM0420094

1LTS bracketWM0410655

WM048522 Rev 08 10/2015 157

8 Hose handling


2SpringWM0418296

Flap nozzle bootWM0542157

0-1Moulded cover (std for EMEA)WM0534868

8.2.2 Nozzle boot, Small style


Moulded nozzle boot1

1- Auto-on and lTS, islandWM045804

1- Roof, with hangerWM045705

1 or 2Switch, magnetic reed 2-wire normally closecable l=1300

WM045692-00012

1Lever LTS snaplockWM045941-00013

1Magnet block 6x8WM0420094

LTS bracketWM0410655

158 WM048522 Rev 08 10/2015

8 Hose handling


2SpringWM0418296

Flap nozzle bootWM046400-00017

8.2.3 Nozzle boot Helix 1000

2.1.


Nozzle boot island1

- Without flapper (on picture)WM051453-0001

- Auto-ON , flapperWM051453-0002

Switchmagnetic reed 2-wire normally closed1.5m cable

WM009210-00012

Flapper

4.3.2.1.

7.6.5.


Cover nozzle bootWM0503821

Flap actuating flapWM0615662

Magnet, Ø15x5WM0529343

Pin Ø6x35WM0513194

Retaining ringWM0530765

Self tapping screw, torx, pan headWM045329-00016

WM048522 Rev 08 10/2015 159

8 Hose handling


Spring, plainWM0541847

8.3 Nozzle boot blank off plate


Blank off panelWM0411331

2GasketWM049824-00012

160 WM048522 Rev 08 10/2015

8 Hose handling

8.4 Top box

8.4.1 Top box wide 4 hoses, 8 hoses and narrow

7.


Support, box-shape top box1

1- 4 hosesWM045983-F050

1- 8 hosesWM045984-F050

1- NarrowWM045985-F050

Column innerWM046882-F0502

WM048522 Rev 08 10/2015 161

8 Hose handling


2SealWM0454043

8Taptite screwm hex flange M8x20WM043586-00014

Cover plate top box5

1- 4 hosesWM046842-F050

1- 8 hosesWM046842-F050


12Taptite screw hex flange M6x1WB000300-00026

1Support, flat hose connectorsWM0583977

8.4.2 Top box vapor module


PinWM0121001

PlugWM0313992

162 WM048522 Rev 08 10/2015

8 Hose handling


O-RingWM038241-00013

CouplingWM0423134

Tube, vaporWM0424015



Tube ClipWM0474268

1- Clip, for 24 tube, M6 fixingWB000346-0002see page

156

1- Clip, for 10 tube, M6 fixingWB000346-0004see page

156

1- Set screw, hexagon socket, M6 x16, flatpoint

WM027467-0001see page

156

8.5 Outlet casting module

WM048522 Rev 08 10/2015 163

8 Hose handling


Outlet Casting1

O-ring t=4, id=26WM040588

Coupling 1 inlet, 3/4" NPT - stdWM040755-0001

Coupling 1 inlet, 1" NPT - stdWM040755-0002

Coupling 1 inlet, M34 VR - stdWM040755-0003

Coupling 1 inlet, 3/4" NPT - impregnatedWM040755-0010

Coupling 1 inlet, 1" NPT - impregnatedWM040755-0011

Coupling 1 inlet, M34 VR - impregnatedWM040755-0012

Coupling 1 inlet, 3/4" NPT – hard anodizedWM040755-0028

Coupling 1 inlet, 1" NPT – hard anodizedWM040755-0029

Coupling 1 inlet, 3/4" NPT – hard an-odized+impreg.

WM040755-0039

Coupling 1 inlet, 1" NPT – hard anodized+im-preg.

WM040755-0040

Coupling 1 inlet, 3/4" NP, NI, impregnatedWM040755-0053

Coupling 1 inlet, 1" NPT, NI, impregnatedWM040755-0055






Coupling 2 inlet, M34 VR - impregnatedWM040755-0015

Coupling 2 inlet, 3/4" NPT, NI, impregnatedWM040755-0054

Coupling 2 inlet, 1" NPT, NI, impregnatedWM040755-0056






Coupling 3 inlet, M34 VR – impregnatedWM040755-0018

Coupling high speed hose connectorWM052858

164 WM048522 Rev 08 10/2015

8 Hose handling


Bushing reducer, 1" X 3/4" NPT, BLKWU013054

1O-ring t=3,5; id=43WM0454052

1 - 3ClipWM0403933

3, 5, 7Lock nut, M6WB000229-00034

1O-ring t=4, id=26WM0405885

8.6 Hose handling module

8.6.1 Hose handling module H-style

4.3.2.1.

8.7.6.5.

12.11.10.9.


2Column supportWM0410341

Nozzle boot roof with gasket2

2- Wide (on picture)WM045830-0001

2- NarrowWM045830-0002

- Small styleWM045705

Nozzle Boot3

- Standard (on picture)WM046376-0001

WM048522 Rev 08 10/2015 165

8 Hose handling


- LTSWM046376-0002

Flap nozzle bootWM046400-00014

Blank nozzle panelWM0459575

4Screw M8x40 TaptiteWM043586-00026

4Edge protectorWM0420157

Lock nut M3WB000229-00038

Screw M8x30WB000212-00049

Plug blank panelWM04025110

Blank nozzle panel, moulded cover nozzleboot

WM04726011

2CoverWM04923912

110mm- Adhesive tape, double-sided width=12mmx thickness=3mm

WM003174

8.7 Hose retraction, H-style

8.7.1 Structure - H-style hose retraction

4.3.2.1.

8.7.6.5.

12.11.10.9.

166 WM048522 Rev 08 10/2015

8 Hose handling

16.15.14.13.

20.19.18.17.

24.23.22.21.

26.25.


Column supportWM0410341

Support, box shape hose connector, retrac-tion

WM0415432

Taptite screw hexagon flange, M8x40WM043586-00023

Lock nut, M6WB000229-00034

Grommet hole dia. 30 mm, T= 1-3,1mmWM0420155

Column inner6

- std, l=778 mm, grey F050WM046882-F050

- l=776mm, hose retraction, painting instruc-tion

WM050898-F050

- l=776 mm, hose retraction, one hole,painting instruction

WM051027-F050

Profile edge protector column l=738,5WM044501-00017

Column, outer, retraction, l=738,5, paintinginstruction

WM050863-F0508

Support, U-shape bottom, columnWM0444899

WM048522 Rev 08 10/2015 167

8 Hose handling


Taptite screw, hexagon flange, M5x20WM05172510

Profile sealingWM04540411

Screw, hex head with flange, M6x12 taptiteWB000300-000212

Support, box shape top box retraction13

- Narrow, painting instructionWM050801-F050

- Wide 4, painting instructionWM050803-F050

- Wide 8, painting instructionWM050851-F005

Support, L-shape retraction reelWM03964314

Retractor reelWM00158515

Cable socket splice, solis para 12-10WM03964816

Washer, plain, M3, large, id=3.2, od=9, t=0.8WB000627-000417

Cord retraction reelWM03964918

Bushing guide cordWM03965919

Retaining ring, external shaft=25 dia.,id=23,2, t=1.2

WM03966120

Plug dome, dia=45mm, t=1,2 - 3,2mmWM04016121


Cover plate top box cover23

- Wide, grey F050WM046842-F050

- Narrow, grey F050WM046846-F050

Gasket grip range 1.0 - 2.0 thk, l=300 mmWM044285-000124

Screw, hexagon socket cap, M8x30WB000212-000425

Support, flat hose connectorsWM05839726

8.7.2 Hose connection - H-style hose retraction

3.2.1.


Coupling 1 inlet1

168 WM048522 Rev 08 10/2015

8 Hose handling


- 3/4" NPT - stdWM041939-0001

- 1" NPT - stdWM041939-0002

- M34 VR - stdWM041939-0003

- 3/4" NPT - impreg.WM041939-0004

- 1" NPT - impreg.WM041939-0005

- M34 VR - impreg.WM041939-0006

Coupling 2 inlet2

- 3/4" NPT - stdWM049823-0001

- 1" NPT - stdWM049823-0002

- M34 VR - stdWM049823-0003

- 3/4" NPT - impreg.WM049823-0007

- 1" NPT - impreg.WM049823-0008

- M34 VR - impreg.WM049823-0009

Coupling 3 inlet3

- 3/4" NPT - stdWM049823-0004

- 1" NPT - stdWM049823-0005

- M34 VR - stdWM049823-0006

- 3/4" NPT - impreg.WM049823-0010

- 1" NPT - impreg.WM049823-0011

8.7.3 Vapor recovery - H-style hose retraction

4.3.2.1.

7.6.5.

WM048522 Rev 08 10/2015 169

8 Hose handling


PinWM0121001

Plug D=10, L=50WM0313992

O-ring T=3.0 ID=9.5WM038241-00013

Coupling, T-coupling d=10WM0515544

Nut for 10mm diameter tubingWM0204485

Plug d=10WM0205986

Clip, for 10 tube, M6 fixingWB000346-00047

Tube, vapour, side A id/od 8/10 narrow(three inlet - T-coupling)

WM050727

Tube, vapour, side A id/od 8/10 narrow (oneinlet - T-coupling)

WM050732

Tube, vapour, side A id/od 8/10 narrow (twoinlet - T-coupling)

WM050734

Tube, vapour, side A id/od 8/10 narrow (oneinlet - T-coupling)

WM050736

Tube, vapour, side A id/od 8/10 wide (threeinlet - T-coupling)

WM050738

Tube, vapour, side A id/od 8/10 wide (oneinlet - T-coupling)

WM050740

Tube, vapour, side A id/od 8/10 wide (twoinlet - T-coupling)

WM050742


WM050744

T0ube, vapour, side A id/od 8/10 wide (oneinlet - T-coupling)

WM050746


WM050749

Tube, vapour, side B id/od 8/10 narrow (oneinlet - T-coupling)

WM050751

Tube, vapour, side B id/od 8/10 narrow(three inlet - T-coupling)

WM050753

Tube, vapour, side B id/od 8/10 narrow (oneinlet - T-coupling)

WM050755

Tube, vapour, side B id/od 8/10 narrow (twoinlet - T-coupling)

WM050757

170 WM048522 Rev 08 10/2015

8 Hose handling


Tube, vapour, side B id/od 8/10 wide (oneinlet - T-coupling)

WM050759

Tube, vapour, side B id/od 8/10 wide (twoinlet - T-coupling)

WM050761

Tube, vapour, side B id/od 8/10 wide (threeinlet - T-coupling)

WM050763


WM050765


WM050767


WM050769


WM051748


WM051755


WM051757


WM051759

Tube, vapour id/od 8/10 (one inlet - one in-let)

WM050774

Tube, vapour id/od 8/10 (one inlet - two inlet)WM050776

8.7.4 Hose outer outlet - H-style hose retraction

4.3.2.1.

8.7.6.5.

WM048522 Rev 08 10/2015 171

8 Hose handling


Ring with pulley, hose handling M8WM018918-00011

Coupling, straight cordWM0515322

Seal hose outlet3

- SealedWM039713-0001

- 16 mmWM039713-0002

- 19mm, 21mm, VRWM039713-0003

- 25mmWM039713-0004

Spacer hose outlet4

- 16mmWM051353-0001

- 21mmWM051353-0002

- 25mmWM051353-0003

Support flat, gasket support, single paintinginstruction

WM051720-F0505

Screw, csk socket cap, M6x20WB000647-00036

Moulded cover, painting instructionWM050907-F0507

Cap hexagon socket screw, t25, d=14,5,RAL7021

WM0513678

8.7.5 Hose inner outlet - H-style hose retraction

4.3.2.1.

8.7.6.5.

172 WM048522 Rev 08 10/2015

8 Hose handling

12.11.10.9.

16.15.14.13.


Clamp hose retraction1

- id=24,5WM039687-0001

- id=27,1WM039687-0002

- id=29,8WM039687-0003


Lock nut, M6WB000229-00033

Plug hose clamp (use glue WM045798)WM0498364

Clamp hose outlet, inner5

- Ø16WM048631-0001

- Ø19-21WM048631-0002

Clamp hose outlet, inner6

- Ø16WM048633-0001

- Ø19-21WM048633-0002

Cover hose outlet7

- LeftWM048641-0001

- RightWM048641-0002

GasketWM0486448

Seal hose outlet9

- Ø16WM049291-0001

- Ø19-21WM049291-0002

WM048522 Rev 08 10/2015 173

8 Hose handling


Spacer hose outlet10

- 16mmWM051353-0001

- 21mmWM051353-0002

Screw, hexagon socket cap11

- M4x20WB000209-0002

- M4x35WB000209-0004

Moulded, cover guideWM045514-000112

Moulded, cover (blind)WM045514-000213

GasketWM057478-000214

PlugWM04947215

ClipWB00039116

174 WM048522 Rev 08 10/2015

8 Hose handling

8.8 Hose mast Helix 1000


2/2Moulded support, hose retr. greyWM059160-F0501

2/2Screw, hexagon socket cap, M6x16 (formounting to electronic head)

WB000211-0001

4/4Screw, hexagon socket cap, M6x25 (formounting to electronic head)

WB000211-0011

6/6Plug dome, Ø11.9, dark grey (for mountingto electronic head)

WM059018-0001

2/2Profile l=694, greyWM056354-F0502

1/1Profile l=397.4, greyWM056353-F0503

2/2Moulded, housingWM0504384

2/2Seal hose retraction profileWM0591665

4/2Pin D=5, L=54WM050446-00016

WM048522 Rev 08 10/2015 175

8 Hose handling


2/1Moulded support wheelWM0591497

4/2Moulded wheel, double od=32, id=14WM0591518

2/2Gasket hose retraction supportWM0591659

2/1Cord l=1305WM05920110

2/1Cord (LPG)WM061046

2/1Braking knot, LPGWM061051

2/1Ring with pulley, hose handlingWM05915411

1/1Support, box shape column support, greyWM059143-F05012

1/1Support, U-shape column support cover,grey

WM059146-F05013

2/2Plastic fastener rivet, d=6, thickness range2.5 - 4.0 thk black

WB000339-000314

4/4Screw, hexagon socket cap, M6x12WB000211-000415

2/1Wheel od=40, id=14, with metal pinWM05685516

2/2Moulded, coverWM05043917

2/2Taptite screw, Torx, pan head, M5x10WM046675-000218

2/2Gasket hose hook, bottomWM05308719

2/1Self tapping screw, Torx, pan headWM045329-000220

1/1Cord l=1800WM05972321

Quantity per pump; double sided/single sided

8.9 Hose hook, Helix 2000

176 WM048522 Rev 08 10/2015

8 Hose handling

Note! Only for Helix 2000 with four hoses.


1Support L-shape, Hose hookWR0019861

1Gaske hose hookWR0019952

1Moulded housing, nozzle boot roof, hosehook

WR0019913

3Screw, hexagon socket button, M6x16WB000652-00014

1Support flat, hose hookWR0019885

8.10 Hose retraction, Helix 2000



1Profile l=421.3, grey F050WM055585-F0502

WM048522 Rev 08 10/2015 177

8 Hose handling


4Pin d=5, l=35.5WM0504463

2Moulded, coverWM0504394

4Wheel od=40, id=14, with metal pinWM0568555

2Moulded, housingWM0504386

2Lock nut, M8WB000229-00047

2Gasket top coverWM0473748

2Plastic fastener rivet, d=6, thickness range2.5-4.0 THK

WB000339-00039

2Ring with pulley, hose handlingWM018918-000110

2Profile l=1225, grey F050WM055579-F05011

1Support, U-shape column support cover,grey F050

WM055588-F05012

1Support, box shape column support, greyF050

WM055586-F05013


2Cord l=1500WM054021-000215


2Support, box shape retraction tubeWM04669217

2Housing nozzle boot roof, hose retractionWM05420018

2Seal hose connectionWM05374019

8.11 Small pump hose connection


Lock nut, M8WB000229-00041

Coupling hose connector 3/4" NPT stdWM046077-00012

Coupling hose connector 1" NPT stdWM046077-00023

Coupling hose connector M34 VR stdWM046077-00034

Coupling hose connector, M34 VR, ATEXWM046077-00195

Coupling hose connector 3/4" NPT impreg-nated

WM046077-00046

Coupling hose connector 1" NPT impregnat-ed

WM046077-00057

178 WM048522 Rev 08 10/2015

8 Hose handling


Coupling hose connectorM34VR impregnat-ed

WM046077-00068

Coupling hose connector, M34 VR, ATEX,impregnated

WM046077-00209

Coupling hose connector, M34 VR, ATEX,Hard impregnated

WM046077-002410

Raw casting, coupling stdWM045782-000111

Raw casting, coupling impregnatedWM045782-000212

Raw casting, coupling hard anodized + im-pregnation

WM045782-000613

O-ring T=4, ID=41WM02049614

Moulded cover hose connector, up, rightside

WM045928-000115

Moulded cover hose connector, down, rightside

WM045929-000116

Moulded cover hose connector, down, leftside

WM045929-000217

Cap torx screw, T25, D= 13,5, RAL 7021WM046814-000118

Taptite screw, torx, pan head, M5x8WM046675-000119

WM048522 Rev 08 10/2015 179

8 Hose handling

8.12 Helix 6000, Hose handling

8.12.1 Assembly instruction, HHR

17.16.


1-10Column, HHR (see also page 182)WM0531551

1Corner column, side B, outwardsWM053883-A0402

1Corner column, side A, outwardsWM053884-A0403

1Panel (see also page 184)WM0547034

1Top panel, hose handling, 3 modules, greyWM051850-F0505

1Side panel, l=646,5WM054908-00026

4Nut, speed nut, M6WM0503187

Support, U-shape8

180 WM048522 Rev 08 10/2015

8 Hose handling


- 1 hoseWM046559-0001

- 2 hoseWM046559-0002

- 3 hoseWM046559-0003

- 4 hoseWM046559-0004

- 5 hoseWM046559-0005

1-10Screw, hexagon socket button, M8,x30, withtuflok locking patch

WB000370-00019

1-10Nozzle boot, auto on, HHR (see also page183)

WM05514510

6Screw, hexagon socket button, M6*16WB000652-000111

4Screw, hex head, M8 x 50WM042062-000112

4Lock nut, M8WM023307-000113

4M8 taptiteWM043586-000214

4Taptite screw, hexagon flange, M6*12WB000300-000215

1-10Support flat, used as a distans in thecolumns for HHR

WM05815916

Blind panel, divider panel17

1- 1 moduleWM058171-0001

1- 2 modulesWM058171-0002

1- 3 modules (on picture)WM058171-0003

1- 4 modulesWM058171-0004

1- 5 modulesWM058171-0005

WM048522 Rev 08 10/2015 181

8 Hose handling

8.12.2 Column, HHR


1Column, HHRWM056002-A0401


1Support, box shape HelixWM0559473

1Support, box shape assemblyWM0517854

1Wheel d=55WM0281445

1Wheel d=239WM0281406


1Cord, l=1150WM0299458

1Spring, pin, diam=15, l=70WM0444819

1Screw, hex head, M8*50WM042062-000110

1Washer, plain, M8WB000232-000411

1Lock nut, M8WM023307-000112

182 WM048522 Rev 08 10/2015

8 Hose handling

8.12.3 Nozzle boot, auto on, HHR

9.


1Nozzle boot, auto-onWM054916-00021

1Magnetic reed 2-wire normally close cablel=2500

WM055702-00012

1Moulded, noozle holderWM0544243

1Bracket, wheel, nozzle bootWM0281414

1Wheel, d=85WM0255735

2Bushing, roller, l=66WM0281456

2Lock pin, l=100WM0300687

2Spring, l0=47,6WM0305448

Cable tie, with spruce top bracket, 4,6W x174L

WM0608669

WM048522 Rev 08 10/2015 183

8 Hose handling

8.12.4 Panel, HHR


1Side panel h=1295,5, silverWM054499-A0401

1Support, U-shape l=970WM0581412

2Deep drawn side panel assembly bracket,gray

WM046999-F0503

1Panel h=686,2, greyWM052168-F0504


WT000398-00015

6Pop rivet, dome head 6 diameter x10, griprange 2-4 mm

WM044310-00016

1Gasket, grip range 1.0-2.0 thk, l=507 mmWM044285-00027

1Support, U-shape, rain shieldWM0596518

6Cable tie, mounting baseWB0005959

2Taptite screw, hexagon flange, M5x10WT00197710

184 WM048522 Rev 08 10/2015

8 Hose handling


6Cable tieWB000337-0002---

8.12.5 Column, single side

4.3.2.1.


1Cover plate, column, single sideWM058273- A0401

3Screw, carriage bolt, M8x25WB000676-00022

3Support, box shape, single sideWM0582893

3Lock nut, M8WB000229-00044

8.12.6 Assembly instruction, HH

WM048522 Rev 08 10/2015 185

8 Hose handling

17.16.15.14.


1-10Column, HH (see also page 187 )WM0531961

1Corner column, side B, outwardsWM053883-A0402

1Corner column, side A, outwardsWM053884-A0403

1Panel (see also page 189)WM0547034

1Top panel, hose handling, 3 modules, greyWM051850-F0505

6Screw, hexagon socket button, M6*16WB000652-00016

1Support, flat7

- 1 hoseWM057244-F050

- 2 hoseWM057250-F050

- 3 hoseWM057253-F050

- 4 hoseWM057256-F050

- 5 hoseWM057257-F050

4Nut, speed nut, M6WM0503188

1-10Nozzle boot, auto on, HH (see also page188)

WM0552179

2-20Screw, hexagon socket button, M8x20, withtuflok locking patch

WB00037010

4Taptite screw, hexagon flange, M6*12WB000300-000211

6Screw, hex head, M8*50WM042062-000112

4Lock nut, M8WM023307-000113

Blind panel, insight coverWM05400914

Blind panel, insight coverWM05577415

Blind panel, hose handling, HH

- 1 ModuleWM058196-000116

- 2 ModulesWM058196-0002

186 WM048522 Rev 08 10/2015

8 Hose handling


- 3 Modules (on picture)WM058196-0003

- 4 ModulesWM058196-0004

- 5 ModulesWM058196-0005

Plastic fastenerWB000339-000317

8.12.7 Column, HH


1Column, HHWM056086-A0401


1Support, box shapeWM0559473


WM048522 Rev 08 10/2015 187

8 Hose handling


2Wheel d=55WM0281445


1Cord, l=1000WM0323477

1Ring, with pulley, hose handlingWM0189188

1Lock pinWM0580029,10,11

1Lock nut, M6WB000229-000312

1Not used---13

8.12.8 Nozzle boot, auto on, HH

4.


1Nozzle boot, auto-onWM054917-00021

1Magnetic reed 2-wire normally close cablel=2500

WM055702-00012

1Moulded noozle holderWM0544243

188 WM048522 Rev 08 10/2015

8 Hose handling


Cable tie, with spruce top bracket, 4,6W x174L

WM0608664

8.12.9 Panel, HH


1Side panel h=1295,5, silverWM054499-A0401

1Support, U-shape l=970WM057581412


WM046999-F0503

1Panel h=686,2, greyWM052168-F0504


WT000398-00015

6Pop rivet, dome head 6 diameter x10, griprange 2-4 mm

WM044310-00016

WM048522 Rev 08 10/2015 189

8 Hose handling


1Gasket, grip range 1.0 - 2.0 THK, l=507 mmWM044285-00027

1Support, U-shape, rain shieldWM0596518

4Clip, 6 cablesWM0439069

2Taptite screw, hexagon flange, M5x10WT00197710

8.12.10 VR



1Coupling, hose with VRWM0289892

1ClampWM0289903

8.12.11 Nozzle cover, DEF

4.3.2.1.

190 WM048522 Rev 08 10/2015

8 Hose handling

8.7.6.5.

11.10.9.


Nozzle boot, auto-on, machinedWM0590481

Cover, nozzle boot coverWM059767-F0502

4Plastic fastener, rivet, D=6, thickness range3.5 - 5.5 thk black

WB000339-00023

Sealing, brush stripWM0590434

Cable, magnetic reed 2-wire normally closecable L=3000

WM055702-00025

Moulded, noozle holderWM0544246

Spring, L0=47,6WM0305447

Wheel, D=85WM0255738

Bracket, wheel, nozzle bootWM0281419

Bushing, roller, L=66WM02814510

Lock pin, L=100WM03006811

8.12.12 B2B

4.3.2.1.

5.

WM048522 Rev 08 10/2015 191

8 Hose handling


1Blind panel, B2BWM0589301

Support, U-shape, cable channe, lower2

1- XX-11 lower (on picture)WM058837

1- XX-22 lowerWM059885



Support, U-shape, cable channe, upper3

1- XX-11 upper (on picture)WM058844

1- XX-22 upperWM059887



1Gasket, L=460, W=50, T=10WM0605804

1Support, U-shape, L=303WM0570655

8.13 Helix 6000, Hose handling, LPG standalone

192 WM048522 Rev 08 10/2015

8 Hose handling


Side panel (h=1976)WM061554-A0401

Screw, hexagon socket button, M6x16,flanged

WT010695-00012

Support, L-shapeWT0106523

Support, U-shapeWT0106624


Column spacerWT0106726

ColumnWT010624-A0407

Support, L-shape, column divider side BWT010540-00028


Support, L-shape, column divider side AWT010540-000110

Corner column, inwards B-sideWM061026-A04011

Top panel, hose handligWM056757-F05012

Nut, M6WM05031813

Side panel (h=1296)WM061033-A04014

Panel (h=686)WM052168-F05015


Side panel assembly bracketWM046999-F05017

PanelWM057964-F05018

Corner column, inwards A-sideWM061025-A04019

Panel, internal column sideWT01062820

Cover plate, base columnWT01053821

WM048522 Rev 08 10/2015 193

8 Hose handling

8.14 Helix 6000, hose handling, LPG B2B



Support for column connectionWT0106832

SupportWT0106853

ColumnWT010624-A0404

Support, U-shapeWM0570655

Support, L-shape, column divider side BWT010540-00026


Cover plate, base columnWT0105388

Panel, internal column sideWT0106289

Support, L-shape, column divider side AWT010540-000110

PanelWM057885-A04011

194 WM048522 Rev 08 10/2015

8 Hose handling


Corner column, inwards B-sideWM061026-A04012

Top panel, hose handligWM056757-F05013

Nut, M6WM05031814

SupportWT01068115

Side panel assembly bracketWM046999-F05016

PanelWM057964-F05017

Corner column, inwards A-sideWM061025-A04018

Cable channelWT01067919

Support, L-shapeWT01065220

Support, flatWM05926621

Blind panelWM05684322

8.15 Helix 6000, LPG, hose retraction

4.3.2.1.

5.


Pulley coverWM0621571

Pulley, OD=60, D=30, ID=12, with bushingsWM0623712

Support with cover hose retractorWT0106933

Shaft, pulley, D=10, L=56WM0614034

Lock nut, M6WM062240-00015

WM048522 Rev 08 10/2015 195

8 Hose handling

4.3.2.1.

7.6.5.


Lock Nut, M4WB000229-00021

Screw, hexagon socket CAP, M4x12WB000209-00092

BearingWM0622183

Self tapping screw, Torx, pan head, 4x16,for plastic

WM045329-00024

Ring with pulley, hose handlingWM0591545

Cord l=1305WM0592016

Screw, hexagon socket button, M6x16WB000652-00017

4.3.2.1.

6.5.


Support, box shape hose clampWM0618721

Clamp for 13-16 mm hose with nutsWM0418592


196 WM048522 Rev 08 10/2015

8 Hose handling


Screw, hexagon socket cap, M6WM062237-00014

Lock nut, M6WM062240-00015

Plastic fastener rivet, d=6, thickness range2.5 - 4.0 thk black

WB000339-00036

8.16 Helix 1000 LPG

4.3.2.1.

8.7.6.5.

12.11.10.9.

16.15.14.13.

17.


Nozzle boot, LPGWM0336671

Support LPG nozzle boot adaptor, grey (onpicture)

WM058770-F0502

WM048522 Rev 08 10/2015 197

8 Hose handling


Support LPG nozzle boot adaptor, grey,hose mast

WM061069-F050

Gasket LPG nozzle boot adapter (on picture)WM0585413

Gasket LPG nozzle boot adapter, hose mastWM061079

Gasket nozzle boot adapter 100x100WM0591774

Push-button mushroom greenWM027743-00015

Button on/off switch spring backWM027741-00016

Button on/off switchWM027741-00027

Coupling, 90 degree female G3/4", maleM30x2

WT0011248

Flange hose connector LPG, greyWM058765-F0509

Sight glass, LPGWT00111910

Sight glass coverWT00112111

Sight glass coverWT00112212

Valve break-awayWM00217413

Coupling, straight male/male 3/4" BSPPBSI5200

WM00280814

Pressure gaugeWM00092915

Coupling, straight gauge adapter DN 12WE00116816

Gasket W=118,5, H=10, T=3WM06219517

198 WM048522 Rev 08 10/2015

8 Hose handling

9 Hydraulic cabinet - tubes and couplings

9.1 Framework Helix 1000

10.


6Taptite screw, hexagon flange, M8x16WM043586-00031

Support, hydrulic shelf2

1- SuctionWM049872

2- RemoteWM049866

Cover plate3, 9

- Base with holesWM052878

- BaseWM052863-F050

- Base, stainless, with holesWM062325

- Base, stainlessWM062327

suction 2Plug with strainer, for air ventingWM0091614

remote 0

WM048522 Rev 08 10/2015 199



2Front panel guide pin rightWM047368-00025

2Support, box shapeWM0514806

2Support, box shape hydraulic sideWM0498747

2Front panel guide pin leftWM047368-00018

Cover platesee 3

Support, remote10

1- Side A (on picture)WM049868

1- Side BWM049870

Support, U-shape LPG meterWM057951---

Support LPG filter PetrolmeccanicaWM057706---

Support LPG meter, PEtrolmeccanicaWM057708---

200 WM048522 Rev 08 10/2015


9.2 Framework Helix 2000, 4000, 5000


2Support, box shape lower attachmentWM0400951

2Support, box shape connection beamWM0400932

Profile square tube3

2- NarrowWM056928-0001

2- WideWM056928-0002

12Taptite screw hexagon flange, M8x45WM043586-00024

Support hydraulics5

1- Remote, narrowWM040123-0001

1- Suction, narrowWM045109-0001

WM048522 Rev 08 10/2015 201



1- Remote, wideWM040123-0002

1- Suction, wideWM045109-0002

1- Suction, narrow (UL)WM059565-0001

1- Suction, wide (UL)WM059565-0002

Support hydraulics6

1- Remote, narrowWM040125-0001

1- Remote, wideWM040125-0002

suc. 2Taptite screw hexagon flange, M8x20WM043586-00017rem. 4

9.3 Framework Helix 6000



202 WM048522 Rev 08 10/2015




Profile square tube3

2- Extra narrowWM051305-0004

2- NarrowWM051305-0001

2- WideWM051305-0002

2- Extra wideWM051305-0003


Support, remote hydraulics5, 6

1- Extra narrow, A-sideWM058010

1- Extra narrow, B-sideWM058011

1- Narrow, A-sideWM052942-0001

1- Narrow, B-sideWM052944-0001

1- Wide, A-sideWM052942-0002

1- Wide, B-sideWM052944-0002

1- Extra wide, A-sideWM052942-0003

1- Extra wide, B-sideWM052944-0003

Support, suction hydraulics

1- NarrowWM045109-0001

1- WideWM045109-0003

1- Extra wideWM045109-0004

remote: 14Taptite screw hexagon flange, M8x16WM043586-00037

suction: 16

Base, A-side8

1- Extra narrowWM058204-F050


1- WideWM052770-F050

1- Extra wideWM052780-F050

Base, B-side9



WM048522 Rev 08 10/2015 203



1- WideWM052771-F050

1- Extra wideWM052781-F050

1Support, box shape lower attachment, greyF050

WM058127-F05010

1Profile square tube, backWM04651011

1Support, L-shape A-side c-style supportcorner

WM051866-000112

1Support, L-shape B-side C-style supportcorner

WM051866-000213


9.4 Hydraulic cabinett Helix 6000 extra narrow DEF

4.3.2.1.

8.7.6.5.

12.11.10.9.

16.15.14.

13.

204 WM048522 Rev 08 10/2015


20.

19.

18.17.


1Support, L-shape C-style support corner1

- A-sideWM051866-0001

- B-sideWM051866-0002


1Profile square tube, backWM0465103


1Profile square tube C-style extra narrowWM051305-00045

Base, extra narrow, grey

1- A-sideWM060467-F0506

1- B-sideWM060468-F0507

1Support isolation mountingWM0590258

Support, remote hydraulics, 2 modulesextra narrow

1- A-sideWM0580109

1- B-sideWM05801110

1Support, box shape lower attachment, greyWM058127-F05011

2Cover plate base frame ventilation holecover

WM058642-F05012

1Support probe holderWM05968313


6Pop rivet, dome head, 4.0 diameter x 8, griprange 1.5 - 3.5 closed end

WT000398-000115

4Screw, hexagon socket cap, M4x14,SHMSHXSTZN

WB000209-000816



WM048522 Rev 08 10/2015 205



1Gasket isolation T=25WM05904019

1Support, junction box support extra narrowWM05895920

9.5 Vapor Barrier

9.5.1 Vapor barrier, H-style


Support, box shape LEE bottom1

1- Wide & Narrow, UL (on picture)WM050671-F050

1- Wide & Narrow, IECWM039729

Support, U-shape hydraulic top2

1- Wide, UL (on picture)WM042331-0001

1- Narrow, ULWM042331-0002

206 WM048522 Rev 08 10/2015



1- Wide, IECWM042331-0003

1- Narrow, IECWM042331-0004

Support, box shape guide rail3

2- Wide, UL and IEC (on picture)WM057726

2- Narrow, UL and IECWM057713

1Support, U-shape vapor barrierWM0432764

3Pop rivet, CSK head, 4.0 diameter x9, griprange 2.0-4.4, closed end

WB000251-00015


wi. 6Pop rivet, dome head, 4.0 diameter x7, griprange 0-3,2

WM028446-00017nar. 4


WM048522 Rev 08 10/2015 207


9.5.2 Vapor barrier, Helix 2000 (small style)


Support, box shape LEE bottom1

1- Small style, UL (on picture)WM039330-0001

1- Small style, IECWM039729

Support, U-shape hydraulic top2

1- Small style, ULWM042331-0002

1- Small style, IECWM042331-0004

Support, box shape guide rail3

---------

208 WM048522 Rev 08 10/2015



1Support, U-shape vapor barrierWM0432764

3Pop rivet, CSK head, 4.0 diameter x9, griprangE 2.0 - 4.4, closed end

WB000251-00015


------7


2Support, box shape hose connector, Smallstyle

WM0458359

2Support, L-shape electronic head, Smallstyle

WM05772710

8Taptite screw, hexagon flange, M6x16,Small style

WB000300-000111

WM048522 Rev 08 10/2015 209


9.5.3 Vapor barrier, Helix 6000


1Support, box shape LEE bottom IEC, grey,F050

WM050670-F0501

1Support, U-shape, hydraulic top panel, grey,F050

WM054119-F0502

2Support, L-shape electronic head C-styleWM0513483

1Support, U-shape vapour barrierWM0432764

3Pop rivet, CSK head, 4.0 diameter x 9, griprange 2.0-4.4, closed end

WB000251-00015

210 WM048522 Rev 08 10/2015




4Screw, hex head, M6 x 12, with flangeWM019873-00047

9.6 Hydraulic module

9.6.1 Hydraulic module, remote


Combined unit1

- Remote inlet and meter, double sided, FSWU007305-0001

- Remote inlet and meter, double sided, FS,ATC

WU007305-0002

- Remote inlet and meter, single A, FSWU007305-0003

- Remote inlet and meter, single A, FS, ATCWU007305-0004

- Remote inlet and meter, double sided,UREA

WU007305-0005

- Remote inlet and mMeter, single A, UREAWU007305-0006

- Remote inlet, meter and pulser, dome low,double sided

WU007315-0001

- Remote inlet, meter and pulser, dome low,double sided, UL

WU007315-0002

- Remote inlet, meter and pulser, dome low,double sided ethanol

WU007315-0003

- Remote inlet, meter and pulser, dome low,double sided ethanol, UL

WU007315-0004

- Remote Inlet, meter and pulser, dome low,single A, ethanol

WU007315-0005

WM048522 Rev 08 10/2015 211



- Remote inlet, meter and pulser, dome low,single A, wthanol, UL

WU007315-0006

- Remote inlet, meter and pulser, dome low,single B, ethanol

WU007315-0007

- Remote inlet, meter and pulser, dome low,single B, ethanol, UL

WU007315-0008

- Remote inlet, meter and pulser xFlo lowdome, dual E85, xWIP II

WU011991-0004

- Remote inlet, meter and pulser, dome low,double sided

WU007311-0001

- Remote inlet, meter and pulser, dome low,double sided, UL

WU007311-0002

- Remote inlet, meter and pulser, dome low,single A

WU007311-0003

- Remote inlet, meter and pulser, dome low,single A, UL

WU007311-0004

- Remote inlet, meter and pulser, dome low,single B

WU007311-0005

- Remote inlet, meter and pulser, dome low,single B, UL

WU007311-0006

C- Remote inlet, meter and pulser X-flo lowdome, dual E85, xWIP II

WM045806-0008


212 WM048522 Rev 08 10/2015


9.6.2 Hydraulic module, suction, incl. motor


Combined unit1

1- Pump and meter double sided, EMEA/LA,FS, ATC

WM020553-0007

1- Pump and meter single A, EMEA/LA, FS,ATC

WM020553-0008

1- Pump andmeter double sided with connec-tor, EMEA/LA, FS

WM020553-0009

1- Pump andmeter double sided with connec-tor, EMEA/LA, FS, ATC

WM020553-0010

1- Compact pump weith connector, EMA/LA,ATC

WM020553-0011

1- Pump and meter double sided, EMEA/LA,FS

WM020553-0012

1- Pump and meter single A, EMEA/LA, FSWM020553-0013

1- Remote inlet, meter and pulser, dome low,double sided

WM028606-0001

1- Remote inlet, meter and pulser, dome low,double sided, UL

WM028606-0002

1- Remote inlet, meter and pulser, dome low,double sided ethanol

WM028606-0003

1- Remote inlet, meter and pulser, dome low,double sided ethanol, UL

WM028606-0004

WM048522 Rev 08 10/2015 213



1- Remote inlet, meter and pulser, dome low,single A, ethanol

WM028606-0005

1- Remote inlet, meter and pulser, dome low,single A, ethanol, UL

WM028606-0006

1- Remote inlet, meter and pulser, fome low,dingle B, ethanol

WM028606-0007

1- Remote inlet, meter and pulser, dome low,single B, ethanol, UL

WM028606-0008

1- Pump, meter and pulser, dome low, doublesided

WM046084-0001

1- Pump, meter and pulser, fome low, doublesided, UL

WM046084-0002

1- Pump, meter and pulser, fome low, singleA

WM046084-0003

1- Pump, meter and pulser, fome low, singleA, UL

WM046084-0004

1- Pump, meter and pulser, dome low, singleB

WM046084-0005

1- Pump, meter and pulser, dome low, singleB, UL

WM046084-0006


2Screw, CSK socket cap, M8x12WB000401-00023

Motor4

1- Single phase 0.75kW, 220-240V, 1730rpm,60Hz, ATEX

WM045890-0004

1- Single phase 0.75kW, 220-240V, 1730rpm,60Hz, ATEX-COM

WM045890-0003

1- Single phase 0.75kW, 230V, 1450rpm,50Hz, ATEX-COM

WM045890-0001

1- Single phase 0.75kW, 230V, 1450rpm,50Hz, ATEX

WM045890-0002

1- Single phase 0.75kW, 230V, 1450RPM,50Hz, ATEX-COM l=2250 (only for Helix6000 55-55)

WM045890-0005

1- 3-phase 0.75kW, 400V, 1430rpm, 50Hz,ATEX-COM

WM045889-0001

214 WM048522 Rev 08 10/2015



1- 3-phase 0.75kW, 400V, 1430rpm, 50Hz,ATEX

WM045889-0006

1- 3-phase 0.75 kW, 400V, 1430rpm, 50Hz,ATEX-COM l=2250 (only for Helix 6000 55-55)

WM045889-0008

1- 3-phase 0,75kW, switchable, 220/380V,1430rpm, 50/60Hz, ATEX-COM

WM045889-0005

1- 3-Phase 0.75kW, 220/380V, 1430rpm50/60Hz, ATEX

WM045889-0007

1- Single phase 1.1kW, 220-240V, 1730rpm,60Hz, ATEX-COM

WM045894-0003

1- Single phase 1.1kW, 220-240V, 1730rpm,60Hz, ATEX

WM045894-0004

1- Single phase 1.1kW, 230V, 1430rpm,50Hz, ATEX-COM

WM045894-0001

1- Single phase 1.1kW, 230V, 1430rpm,50Hz, ATEX

WM045894-0002

1- 3-Phase 1.1kW, switchable, 220/380V,1430rpm, 50/60Hz, ATEX-COM

WM045893-0004

1- 3-phase 1.1kW, 230V, 1430rpm, 50Hz,ATEX-COM l=2250 (only for Helix 6000 55-55)

WM045894-0005

1- 3-phase 1.1kW, 400V, 1430rpm, 50Hz,ATEX-COM

WM045893-0001

1- 3-Phase 1.1kW, 400V, 1430rpm, 50Hz,ATEX

WM045893-0005

1- 3-phase 1.1kW, 400V, 1430rpm, 50Hz,ATEX-COM l=2250 (only for Helix 6000 55-55)

WM045893-0007

1- 3-Phase 1.1kW, 220/380V, 1430rpm,50/60Hz, ATEX

WM045893-0006

Belt, Z-profile5

1- SPZ 787, For 40 lpm fuel delivery (0,75kW, 50 Hz)

WM003054

1- SPZ 812, For 70-120 lpm fuel delivery (1,1kW, 50 Hz)

WM009676

WM048522 Rev 08 10/2015 215



1- SPZ 825WM008374

1- SPZ 772, For 40 lpm fuel delivery (0,75kW, 60 Hz)

WR002070

1- SPZ 787, For 70-120 lpm fuel delivery (1,1kW, 60 Hz)

WM003054

Pulley for switchable moters, Z-profile

1- SPZ 71, od=75mm, id=19mm, 60HzWM054460-0001




Support, suction hydraulicsSee page 201-

WARNING!



216 WM048522 Rev 08 10/2015


9.7 Hydraulic

9.7.1 Pump cover - suction

31.30.


Housing, machined, pumpWR0006321

------2

Identification label3

- Combined unit, compact pumpWM021062-0004

- Combined unit, pump & meter - single sid-ed

WM021062-0002

WM048522 Rev 08 10/2015 217



- Combined unit, pump & meter - doublesided

WM021062-0001

- Fuel pump, internal gearWM022147-0001

Fuel meter see page 2134

Cover, machined (With single bump connec-tion for the air venting tube)

WM009207-00015


Screw seal, hexagon socket cap, M8x20WM002220-00017

Seal screw, hexagon socket cap, M6x16WM0022368


Seal, V-shapeWM00228221

Taptite screw, hexagon socket cap, M6x16WB000260-000123

Float guideWM01787430

FloatWM00878531

Cover, mouldedWM01380832

O-ring t=3.5, id=47WM00197933

O-ring formed t=4WM00061134

O-ring t=4.0, id=98WU002986-000135

PlugWM00143836

O-ring t=5.0, id=21WM00221737

PinWM00144038

O-ring t=3.5, id=35WM00061240

218 WM048522 Rev 08 10/2015


9.7.2 Pump internal gear - suction


HousingWR0006321

------2

Identification label fuel pump, internal gear,EMEA/LA

WM0221473

Pulley, Z-profileWM0222704


Cover, flat head and shaftWM0013876

O-ring t=3.53, id=85,32WM0019567

IdlerWM0014208

RotorWM0014269


Cover, machined end capWM00070011

O-ring t=1.78, id=37.82WM00195712

Seal screw, hex head, M8x20WM02211213

O-ring t=3, id=28WM00195314

FloatWM01795815

WM048522 Rev 08 10/2015 219



SealWM00193416

Plug 1/4"WM00108317

Seal capWM00108818

Gasket id=17, od=26, t=0.8WM00108919

CapWM00143420

O-ring t=1.78, id=29.8WM00195521

Nut hexagonWM00142322

Screw adjustingWM00142123

Spring d=18.5, l=58.7WM00138224

DamperWM00138325

Key, woodruff d=19, t=4.75WM00166726

Plug , hexagon socket pipe plug R3/8"WB000367-000227

Nut, 5/8" UNF jam-nutWB000341-000128

Washer, plain id=5, od=10.5, t=1WM00142229

9.7.3 Plug pump unit - suction


Plug 1/8" NPTF L=6.35, hole=3.3 mm(wrench 3/16” see below)

WM0019611

Plug 1/8" NPTF L=6.35, hole=2,4 mmW8-452971

Wrench (Allen key) 3/16W8-452882

Air separatorWM0010782

Bushing l=31.8mmWM0014243

220 WM048522 Rev 08 10/2015


9.7.4 iMeter™


Cover checkWM0005041

O-ringWM0011012

O-ringWM0011023

Valve ass'yWM000695-00024

O-ringWM000667

PlugWM023021

Pin, valve5

Yorke meter6

Piston ass'yWM0005167

SHCS8

Meter domeWM020020-00019

C-springWM01086010

Magnetic disc11

WM048522 Rev 08 10/2015 221



Leaf spring12

Seal, V-pack13

Valve14

Rulon bearingWM00050915

Locator pin16

---17

Meter body18

Bearing19

Washer20

Crank ass'y21

Retaining washer22

Retaining ring23

Taptite seal screw (hex head)WM00063924

Taptite screw, hex head, M6 L=1/2" withwasher

WM000638

Taptite screw, hex head, M6 L=3/4" withwasher

WM000638-0001

Cover25

Pressed (std)WM020586

CastingWM001425

------26

GasketWM00110327

222 WM048522 Rev 08 10/2015


9.8 Pulser to iMeter™


WARNING!




Pulser, wip1

1- ULWM001682-0002

1- IECWM001682-0005

2Nut, M6WB000228-00032

2Screw, hexagon socket CAP, M6WB000211-00013

2Self tapping screw, poz, pan head, tYPE CST2,9x13

WB000396-00014

WM048522 Rev 08 10/2015 223



1Moulded vapor barrier grommet and cableL=950

WM040834-00015

9.9 Filter, adaptor, nut, spout subassembly (remote)


Remote inlet, filter screen1

- StdWM039699-0004

- AnodizedWM039699-0005

- Hard anodizedWM039699-0006

SpoutWM0371302

O-ring, t=4, id=34WM038598-00013

Stainer4

- Gasoline & diesel, 10 micronWM011606-0001

- Ethanol & biodiesel, 1 micronWM011606-0002

- Hydrosorb diesel, 30 micronWM011606-0003

- Gasoline & diesel, high speed, 30 micronWM011606-0004

- Ethanol & biodiesel, High Speed 1 micronWM011606-0005

- XL gasoline & diesel, 30 micronWM011606-0006

- Alcohol monitor, 10 micron, 1-1/2 - 16 UNFTHD

WU007337-0002

224 WM048522 Rev 08 10/2015



O-ring for filter (WM032398-000X)WM033193-00025

Strainer 120 micronWM0314496

Gasket fluor siliconWM0376097

CapWM0346678

2Gasket 8x10, L=60WM059981-0001-

1Gasket 4x10, L=10WM059982-0001-

9.10 Filter pot (suction)

15.14.13.12.

WM048522 Rev 08 10/2015 225


16.


Inlet suction with check valve

1- NPT, impregnatedWM049971-0005

1- NPT, sight glass, impregnatedWM049971-0006

1- BSPT, impregnatedWM049971-0007

1- BSPT, sight glass, impregnatedWM049971-0008

1- NPT, impregnated (suction UL)WM059505-0005

4Screw. hexagon socket cap. M6x30WB000211-00131

1O-ring t=4, id=120WU006953-00012

1Valve, change WM049971-000X (seeabove)

-----3

1O-ring t=4. id=24WM0030214

1GlassWU0068555

1O-ring t=4. id=24WM0030216

1CoverWM0496817

4Taptite screw, hexagon socket cap, M6x16WB000260-00018

1O-ring t=4, id=62WM045433-00049

1O-ring t=2, id=47WM00046410


1Strainer, 80 micronWM051587-000112

Filter13

1- Cellulose, standard 25 micronWM051632-0001

1- Cellulose, hydro stop, 25 micronWM051632-0002

1- Polyester, biodiesel, 30 micronWM051632-0003

1Inlet, check valveWM058150-000114

1Gasket, flatWM05820215

1Coupling inlet 67°WM05790516

226 WM048522 Rev 08 10/2015



4Screw, hexagon socket cap, M8x25WB000212-0005--

9.11 Filter pot (suction UL)


Inlet suction, filter pot1

1- NPTWM059505-0001

1- NPT, sight glassWM059505-0002

1- BSPTWM059505-0003

1- BSPT, sight glassWM059505-0004

1- NPT, IMPWM059505-0005

1- NPT, sight glass, IMPWM059505-0006

1- BSPT, IMPWM059505-0007

1- BSPT, sight glass, IMPWM059505-0008

O-ring T=4, ID=58,5WM045433-00042

2O-ring T=2, ID=47WM000464-00013


Filter/Strainer5

1- Strainer 80 micronWM051587-0001

1Filter, cellulose, standard, 25 micronWM051632-0001

1Filter, cellulose hydro stop, 25 micronWM051632-0002

1Filter polyester, biodiesel, 30 micronWM051632-0003

1Coupling inlet 67° (1x)"WM057905-00016

3Screw, hex head, M8x20WB000213-00037

2Coupling, 90 degree 1 1/2"WU0118298

Tube suction inlet9

1Tube suction inlet L=63.5, 1 1/2" NPTwm059375

1- Left, L=88.9, 1 1/2"NPTWU011827-0002

1- Right, L=114.3, 1 1/2"NPTWU011827-0003

WM048522 Rev 08 10/2015 227


9.12 Solenoid Valve, single

9.12.1 Solenoid Valve, single, UL


Gasket sealing, l=63.5 mmWM048316-0006---

Sealing compound, rockite cementWU007059---

Solenoid valve1

1Proportional, single UL, ALU bodyWM044752-0001

1Proportional, single UL, brass body Ni platedWM044754-0001



Tube, conduit 1/2"2

- Solenoid valveWM040845

- Solenoid valveWM040846

1Gasket sealing, l=63.5 mmWM048316-00063

Sealing compound, rockite cementWU0070594

------5

1Lock pin wire dia=3.2mmWM0431746


O-ringWM046966-00018

228 WM048522 Rev 08 10/2015


9.12.2 Solenoid Valve, single, IEC


Solenoid valve1

0-8- Proportional, single IECEX, alu bodyWM045522-0001

0-8- Proportional, single IECEX, compcote alubody

WM045522-0002

0-8- Proportional, single IECEX, InMetro, alubody (Brazil)

WM045522-0003

2- Proportional, single IECEX, alu body(L=1750) (only for Helix 6000 55-55)

WM045522-0004

0-8- Proportional, single IEC EX, brass bodyWM045525-0001

- Proportional, single IECEX, alu body(L=3m)

WM044745-0001

- Proportional,single IECEX, compcote alubody (L=3m) (Europe)

WM044745-0003

- Proportional,single IECEX, compcote alubody (L=3m) (Brazil)

WM044745-0005

- Proportional, single IECEX and Inmetro,alu body (L=3m)

WM044745-0002

- Proportional, single IECEX, alu body(L=3m) (only for Helix 6000 55-55)

WM044745-0001

- Proportional, duplex IECEX, brass bodyWM044747-0001

WM048522 Rev 08 10/2015 229



- Proportional, duplex, single equipped right,IECEX, brass body

WM044747-0001

------2

------3

------4

------5

1Lock pin wire DIA=3,2mmWM0431746


O-ringWM46966-00018

9.12.3 Solenoid Valve, duplex, UL


Solenoid valve1

- Proportional, duplex UL, brass bodyWM044757-0001

- Proportional, duplex UL, brass body Niplated

WM044758-0001

- Proportional, duplex , single equipped right,UL, brass body

WM044759-0001

9.12.4 Solenoid Valve HS


Solenoid valve potted conduit asy,side1, HSWP000443-00011

Solenoid valve potted conduit asy,side2, HSWP000443-00022

Solenoid valve, 2-stage parker, 1.5NPT 24VWP000372-00013

230 WM048522 Rev 08 10/2015


9.13 Self check valve, Helix 6000


2Solenoid valve, on/off, single, female r 1/4,cable = 3m (metallic head)

WM021576-00011

2Solenoid valve, on/off, single, female r 1/4,cable = 1.25m (metallic head) (polymerhead)

WM021576-0003

2Coupling, straight male ge 1/4" d=10WM0205932

2Tube, vapour coupling - vapour gate, checkvalve

WM0475663

2Coupling, T-coupling d=10WM0204604

2Tube, vapour vapourgate, prop.valve - filter,A and B side

WM0217875

2Strainer 200 micronsWM0215716

Sealant Loxeal 58-11, thread sealantWM0031607

1Bracket self check valveWM0548958


WM048522 Rev 08 10/2015 231


9.14 Healy VR

9.14.1 Coupling cross, Healy and Wayne VAC


Coupling, cross 1"x1"x3/4"x3/4"WM0424191

Plug screw cut 1"WM0020012

1 or 2Coupling, straight flare fitting for 7/8" ODTwith 3/4"-14

WM0424213

1 or 2Washer, plain 1.135 od x .72 id, flareWU0070844

Plug hexagon socket 3/4 " NPT maleWT002795-00045

232 WM048522 Rev 08 10/2015


9.14.2 Healy VR


1Vapor pump Healy1

- 115VWU003323-0001

- 220VWU003323-0002

1Support, L-shape bracketWM0401502

4Screw hex socketWU0077123


1Junction box 1/2" conduit crouse hindsWU007939-00015

Tube, conduit Healy6

1- WideWU008242-0001

1- NarrowWU008241-0001

1Tube, conduit ½”WM0410277

2Coupling 1/2" NPT conduit unionWM0424288

1Tube, vapor id/od 8/10WM0486209

Tube, vapor id/od 8/10 (Healy)10

1- WideWM048622

WM048522 Rev 08 10/2015 233



1- NarrowWM048619

1Tube, vapor id/od 8/10 (Healy)WM04861711

1, 2 or3

Coupling union 10mm to 10mm tubeWU007625-000112

1Coupling, cross 3/8 NPTWU007399-000113

2Coupling fitting, copmression 3/8 NPT - 10mm tube

WU007412-000114

1Inlet nipple, 3/8 x 1" LGWU002669-000115

1x ifdoublesided,2x ifsingle

Plug 3/8 NPTWU007720-000116

1Ball valve 3/8 NPT M X F UL listedWU007703-000117

1Bushing reducer, 3/4 to 3/8 HEXWU00708518

1Coupling, 90 degree 3/4-14 NPT X 1/2-14NPT

WU002005-000119

1Tube, vapor flanged 7/8" Healy out (1x)WM04221620

1Coupling, straight flare fitting for 7/8" ODTwith 3/4"-14

WM04242121

1Washer, plain 1.135 od x .72 id, flareWU00708422

Assembly instruction coupling cross23

1- 2 plugWM042423-0001

1- 1 plugWM042423-0002

1Support, box shape bracket VR outWM04041424

1Clamp U-shape, thread M8WM04242025

2Lock nut, M8 , hex flangeWM023307-000126


1Coupling, straight male 3/4" x female 3/8"NPT

WM061952---

2Coupling fitting, compression 3/8 NPT -12mm tube

WM061951-0001---

234 WM048522 Rev 08 10/2015


9.15 Dürr VR


Combined unit, vapor pump and motor1

1- Single phase 230V, 1 pump (for polymerhead)

WM047406

1- Single phase 230V, 2 pumps (for polymerhead)

WM047407

1- 3-phase 230V, 1 pump (for polymer head)WM047408

1- 3-phase 230V, 2 pumps (for polymer head)WM047409

1- 3-phase 400V, 1 pump (for polymer head)WM047410

1- 3-phase 400V, 2 pumps (for polymer head)WM047411

1- Single phase 230V, 1 pump (for metallichead)

WM059460

1- Single phase 230V, 2 pumps (for metallichead)

WM059463

1- 3-phase 230/400V, 1 pump (for metallichead)

WM059461

1- 3-phase 230/400V, 2 pump (for metallichead)

WM059464

1- 3-phase 400V, 1 pump (for metallic head)WM059459

1- 3-phase 400V, 2 pumps (for metallic head)WM059462

2, 3, 4or 6

Coupling, 90 degree male WE 1/4" d=10WM0204332

1Support, box shape bracket VR motorWM0401403

1Support, box shape vapour recovery pumpremote Helix 6000

WM0539204


4Damper rubber, male-maleWM0212346

4Lock nut, M6WB000229-00037

1 or 2Solenoid valve, proportional, single vapourrecovery, com (polymer head)

WM059599-00018

1 or 2Solenoid valve, proportional, single, vapourrecovery, L=3000

WM059599-0002

1, 2 or4

Coupling, straight male GE 1/4" d=10WM0205939

WM048522 Rev 08 10/2015 235



2 or 4Screw, hexagon socket cap, M4x10WB000209-000110

1Tube, flexible valve-pump l=520WM046374-000111



1Tube, vapour od=10, pump, side A - groundWM04899114

1Tube, vapour od=10, pump, side B - groundWM04228715

1 or 2Tube, vapor od=10, damper - vapor gateWM04069316

0 or 1Tube, vapor od=10, damper - solenoid, sideA

WM04898917

0 or 1Tube, vapor od=10, damper - solenoid, sideB

WM04069518

1Tube, vapour od 10, pump, side A - groundWM05406019

1 or 2DamperWM03808220

1 or2Vapor meter overmolded cable 2,65 m(polymer head)

WM038133-000421

1 or2Vapor meter overmolded cable 2,65 m(metallic head)

WM038133-0002

2 or 4Screw, hex head, M6x12WB000629-000322

2 or 4Washer, lock, M6WB00071623

3 or 6PinWM01210024

Assembly instruction check valve25

- Column left -T-couplingWM047571-0001

- Column right -T-couplingWM047571-0002

- Column left - crossWM047571-0003

- Column right - crossWM047571-0004

- Column left -T-coupling, straightWM047571-0005

- Column right -T-coupling, straightWM047571-0006

Support, box shape bracket VR motorWM0628743

236 WM048522 Rev 08 10/2015


9.16 Vapor recovery, IEC

4.3.2.1.

5.


Combined unit, vapor pump and motor1

1- 1-phase 230V, 1 pumpWM047406

1- 1-phase 230V, 2 pumpsWM047407

1- 3-phase 230V, 1 pumpWM047408


1- 3-phase 400V, 1 pumpWM047410

1- 3-phase 400V, 2 pumps (on picture)WM047411

1Support, box shape bracket VR motorWM0401402


1Solenoid valve, proportional, single vapourrecovery, com (polymer head)

WM059599-00014

1Solenoid valve, proportional, single, vapourrecovery, L=3000

WM059599-0002

Coupling union 12mm to 10mm tubeWM0625095

9.17 Vapor recovery Helix 1000

4.3.2.1.

WM048522 Rev 08 10/2015 237


7.6.5.


1Support, box shape vapour recoveryWM0518961

1Combined unit, vapour pump and motor2

- 3-phase 400V, 2 pumps (on picture)WM029739

- 3-Phase 400V, 1 pumpsWM029738

- 3-phase 230V, 2 pumpsWM029737

- 3-Phase 230V, 1 pumpWM029736

- Single phase 230V, 2 pumpsWM029735

- Single phase 230V, 1 pumpWM029734

0-2Solenoid valve, proportional, single, vapourrecovery, L=3000

WM059599-00023

1-2Coupling, 90 degree male we 1/4" d=10WM0204334

1-2Coupling, straight male ge 1/4" d=10WM0205935

4Damper rubber, male-femaleWM0225236

Damper rubber, male-maleWM0212347

9.18 VaporGate

4.3.2.1.

5.


1Vapor meterWM038133-00041

238 WM048522 Rev 08 10/2015



3DamperWM0380822

1PinWM0121003

1Solenoid valve, on/off, single , female R1/4,over moulded cable 1,25m (polymer head)

WM021576-00034

1Solenoid valve, on/off, single , female R1/4,over moulded cable 3m (metallic head)

WM021576-0001

1Strainer 200 micronsWM0215715

9.19 VaporGate Helix 1000


1-2Vapour meter without cableWM038133-00011

1Support, box shape vapour gateWM0518992

WM048522 Rev 08 10/2015 239



2-4Coupling, straight male ge 1/4" d=10WM0205933

1-2Solenoid valve, proportional, single, vapourrecovery, L=3000

WM059599-00024

1-2Tube, vapour do 10, damper - solenoid, sideA

WM0406975

1-2DamperWM0380826

1-2Tube, vapor do 10, damper, Vapor gateWM0406937

2-4PinWM0121008

9.20 Vapor recovery Helix 6000

4.3.2.1.

8.7.6.5.

12.11.10.9.

16.15.14.13.

20.19.18.17.

240 WM048522 Rev 08 10/2015



Combined unit, vapour pump and motor1

1- Single phase 230V, 1 pumpWM047406

1- Single phase 230V, 2 pumpsWM047407

1- 3-phase 230V, 1 pumpWM047408


1- 3-phase 400V, 1 pumpWM047410

1- 3-phase 400V, 2 pumps (on pictue)WM047411

5 or 3Coupling, 90 degree male WE 1/4" D=10WM0204332

Support, box shape bracket VR motor3

1- Suction (on picture)WM040140

1- RemoteWM053920

Suc-tion 2


Re-mote4


4Lock nut, M6WB000229-00036

1 or 2Solenoid valve, proportional, single vapourrecovery, com (polymer head)

WM059599-00017

1 or 2Solenoid valve, proportional, single, vapourrecovery, L=3000

WM059599-0002

5 or 4Coupling, straight male GE 1/4" D=10WM0205938

2 or 4Screw, hexagon socket cap, M4x10WB000209-00019

1Tube, flexible valve-pump10

- l=520WM046374-0001

- l=720WM046374-0002

- l=920WM046374-0003

Tube, vapour od 10, pump, side A -ground

11

1- Suction, 3 phase (on picture)WM048991

1- Suction, 1 phaseWM054060

WM048522 Rev 08 10/2015 241



1- RemoteWM051586

Tube, vapour od 10, pump, side B -ground

12

1- Suction (on picture)WM048989

1- RemoteWM051582

1- Remote (when one phase 230V VR motorused)

WM060891

1 or 2Tube, vapour do 10, damper - vapour gate(Vapour gate)

WM04069313

1 or 0Tube, vapour do 10, damper - solenoid, sideA (Vapour gate)

WM04069714

1 or 0Tube, vapour do 10, damper - solenoid, sideB (Vapour gate)

WM04069515

1 or 2Damper (Vapour gate)WM03808216

1 or 2Vapour meter overmolded cable 2,65m(Vapour gate)

WM038133-000417

2 or 4Screw, hex head, M6x12 (Vapour gate)WB000629-000318

2 or 4Washer, lock, M6 (Vapour gate)WB00071619

3 or 6Pin (Vapour gate)WM01210020

9.21 Nuovo Pignone Vapor Recovery (NP VR)

4.3.2.1.

8.7.6.5.

12.11.10.9.

242 WM048522 Rev 08 10/2015


16.15.14.13.

20.19.18.17.

22.21.


3 or 6Screw, hexagon socket cap, M8x16, withtuflok locking patch

WM012050-00011

1Support, box shape bracket VR NFB motorWM0614292

1Support, L-shape flange VR NFB motorWM0614113


1 or 0Tube, vapour id/od 10/12, Union - hose con.left

WM0624165

1 or 0Tube, vapour id/od 10/12, Union-hose con.right

WM0624476

1 or 2Coupling Union 12mm to 10mm tubeWM0625097

1 or 0Tube, vapour id/od 10/12, pump side A -Union

WM0615248

1 or 0Tube, vapour id/od 10/12, pump side B -Union

WM0615279

1 or 0Tube, vapour id/od 10/12, pump side A -ground

WM06151610

1 or 0Tube, vapour id/od 10/12, pump side B -ground

WM06151911

1Coupling, straight male GE3/8" D=12WM06250512

2Bushing , male R1/2" x female Rp3/8"WB000343-000113

WM048522 Rev 08 10/2015 243



1Coupling, T-coupling , female Rp1" x Rp1/2"x Rp1/2"

WB000344-000114

1 or 0Coupling, 90 degree male 3/8" taper - DN12WT00113815

1 or 0Plug , hexagon socket pipe plug R3/8"WB000367-000216

1 or 0Tube, vapour id/od 10/12, pump side B -column, narrow

WM06153217

1 or 0Tube, vapour id/od 10/12, pump side A -column

WM06153818

1 or 0Coupling union 12mm to 12mm tubeWM06320419

1 or 0Tube, vapour id/od 10/12, pump side B -column, wide

WM06154020

1 or 0Tube, vapour id/od 10/12, pump side A -ground, wide

WM06153421

1 or 0Tube, vapour id/od 10/12, pump side B -ground, wide

WM06153622

9.22 Air separation (suction)

1d.1c.1b.1.

244 WM048522 Rev 08 10/2015


6.5.4.


Tube, air venting id 10/od 12

1- iMeter™WM0596651

1- xFlo™WM0596671b

1- iMeter™ - GS H replacement to BP, 3rdHydraulic position.

WM0537201c

1- xFlo™ - GS H replacement to BP, 3rd Hy-draulic position.

WM0538951d

1O-ring t=2.62, id=11.91WM006700-00012

iMeter 1Self tapping screw, Torx, pan head, type CST4,8 x 9.5 with washer plain od=15, t=1.2

WM0132483

xFlo 2

1Plug for air ventingWM0113554

1Latch for tubeWR000195-00015

1Seal screw, hex headWR0021256

9.23 Junction box

9.23.1 Junction box, Helix 2000, 4000, 5000, UL

WM048522 Rev 08 10/2015 245




1Support, box shape UL electrical support1

- Narrow, suctionWU011825-0001

- Narrow, remoteWM041003-0001

- Wide, suctionWU011825-0002

- Wide, remoteWM041003-0002

- High speedWP000355-0001

Housing junction box2

1- Holes A, CWU000305-0004

1- Holes A, C, D, EWU000305-0005

1- Holes A, C, EWU000305-0006

1- Holes A, B, C, D, E, F, GWU000305-0007

Plug screw cut 1" - 11 NPTF X 19.05 mmlong

WM0020013

Plug, 1/2" NPT hex socketWT002795-0002

Plug, 3/4" NPT hex socketWT002795-0004

2Screw Shakeproof thread former, 1/4-20x.625

WU007377-00014

Terminal block marking strip, 12 posWU0070885

Terminal block double row, 12 posWU0070896

2Screw ind hex head 8-32x .750WU007378-00017

Washer cup #10-H terminalWU0070918

1Screw ind hex 10-32x.375 greenWU007379-00019

1CoverWU000303-000110

14Screw Shakeproof taptite, 1/4-20x1.00WU007380-000111

------12

Coupling 3/4 NPT conduit unionWU00708713

Tube, conduit 3/4" junction boxWM04487614

Tube, conduit 3/4" junction box, suctionWU011820


1Tube, conduit 3/4" (junction box suction)WU01182116

246 WM048522 Rev 08 10/2015



1 or 2Washer conduitWM045407-000217

1 or 2Seal conduit 3/4"WM045471-000218

9.23.2 Junction box, Helix 2000, 4000, 5000, IEC

Cables, grommets and sealing, see page 338.


Support1

1- NarrowWM058136

1- WideWM040259


0 or 1Support optionsWM0402613

Junction box4

1 - 7- AllroundWM026839

1- Allround high voltage/dataWM044328


WM048522 Rev 08 10/2015 247



*2Screw, hexagon socket cap, M4x10WB000209-00016

*1 2 per J-box +2 if WM040261 is used

9.23.3 Junction box, Helix 6000, IEC


Support, box shape electrical support1

1- NarrowWM058136

1- WideWM040259

1- Extra wideWM052906

1Support, U-shape, for two blue boxes ("op-tion panel")

WM059627


0 or 1Support, Z-shape junction boxes (options)WM0541953

1-8Junction box allroundWM0268394

2 perj-box


248 WM048522 Rev 08 10/2015



2 if

WM054195

is used

Taptite screw, hexagon flange, M6x16WB000300-00016

9.24 Vapor barrier routing

9.24.1 Vapor barrier routing, Narrow, UL

WM048522 Rev 08 10/2015 249



Seal conduit 1/2"WM045471-00011

Washer conduitWM045407-00012

Magnet, ring od=30; id=21,75; t=4WM0461133



9.24.2 Vapor barrier routing, Wide, UL



250 WM048522 Rev 08 10/2015




Magnet, ring od=30; id=21,75; t=4WM0461133



9.24.3 Vapor barrier routing, Wide, IEC

WM048522 Rev 08 10/2015 251


9.25 Nozzle switch module, LEE

Cables, see page 342


1Nozzle switch interface1

- IECEx/ATEXWU008514-0001

- IECEx/ATEX, with alarmWU008514-0002

- UL/cULWU006751-0001


252 WM048522 Rev 08 10/2015


9.26 Densimeter


1Moulded lower baseWR0012141

1Moulded lower baseWR0012142

1Support, U-shape densimeter column, greyF050

WM048915-F0503

1Glass small float densimeterWR001212-00014

1Glass small glass condenserWR001213-00015

1GasketWR0012176

1Cap screenWR0012187

WM048522 Rev 08 10/2015 253



1Retaining ring, internal shaft=11, od=1,8,t=1,0

WR0012198

1O-ring T=3,53, ID=37,69WR001220-00019

1Bushing sleeveWR00122110

1Tube inlet densimeter tube 1/4"x1/32"WR001222-000111

1Yoke compression nipple 3/8"x1/4" BSPWR00122312

1Yoke nipple 7/16"-24 UNS-2BWR00122413

1Nut 1/4" 7/16"-24 UNS-2BWR00122514

1Sleeve sleeve 1/4"WR00122615

1Tube, flexible densimeter hoseWR00122716

1Moulded, cover densimeterWR001211-000117

8Screw, hex head, 1/4-20x1/2"WR001210-000118

8Washer, plain, M6 id=6.4, od=12, t=1.6WB000232-000319

9.27 ATC2

9.27.1 UL

4.3.2.1.

6.5.



Module automatic temperature compen-sation, UL/cUL

1

1- 10 probes (on picture)WU008586-0001

1- 9 probesWU008586-0002

254 WM048522 Rev 08 10/2015



1- 8 probesWU008586-0003

1- 7 probesWU008586-0004

1- 6 probesWU008586-0005

1- 5 probesWU008586-0006

1- 4 probesWU008586-0007

1- 3 probesWU008586-0008

1- 2 probesWU008586-0009

1- 1 probeWU008586-0010

1Moulded, housing blue, atcWM0381732

1Board temperature moduleWM038162-00013

1ATC2 sensorWM044193-00014


1Board, programmed, TTL/CAN converterWU007564-00016

9.27.2 IEC

4.3.2.1.

7.6.5.



Module automatic temperature compen-sation

1

1- 10 probes (on picture)WM044193-0001

1- 9 probesWM044193-0002

WM048522 Rev 08 10/2015 255



1- 8 probesWM044193-0003

1- 7 probesWM044193-0004

1- 6 probesWM044193-0005

1- 5 probesWM044193-0006

1- 4 probesWM044193-0007

1- 3 probesWM044193-0008

1- 2 probesWM044193-0009

1- 1 probeWM044193-0010

1Moulded, housing blue, atcWM0381732

1Board temperature moduleWM038162-00013

1ATC2 sensorWM040341-00014


1Board, programmed, TTL/CAN converterWU007564-00016

1Support, L-shape ATCWM0609437

9.28 SAT

4.3.2.1.


1ConnectionWE0009131

1PlugWB000367-00032

1Coupling, T-coupling sat outletWM0580263

2Lock pin wire dia=3,2 mmWM0431744

256 WM048522 Rev 08 10/2015


9.29 DEF

9.29.1 Circulation motor, DEF

4.3.2.1.

8.7.6.5.

12.11.10.9.

14. ---

13.


1Motor, single phase, 0.37kW, 230V,2930RPM, 50Hz

WM045899-00031

1SupportWM0591172

2 (1)*FlangeWM0574923

2 (1)*Driving MagnetWM0585664

2 (1)*Fuel pump, magnet drive gear pumpWM0589845

2 (1)*Coupling, 90 degree, male R 1/4" D=10WM0596206

2 (1)*Coupling, straight, male G 1/4" D=10, stain-less steel EN1.4571

WM0593297

2 (1)*Screw, CSK socket CAP, M6x10WB000647-00028

2 (1)*Set screw, hexagon socket, M4x6, cup pointWT0026219

16 (8)*Screw, hexagon socket cap, M5x25WB000210-000810

WM048522 Rev 08 10/2015 257



6 (3)*Screw, hexagon socket cap, M3x6,SHMSHXSTZN

WB000334-000111

4 (2)*Screw, hex head, M6x12, with flangeWM019873-000112

1Plug, Elnor motor (when single sided)WM03636013

1Sealant loxeal 58-11, thread sealantWM00316014

* The figure in bracket for single sided DEF.

9.29.2 Coupling, straight, DEF

4.3.2.1.

8.7.6.5.

11.10.

9. ---


Coupling, straight, DEFWM0585831

1Housing, machinedWM0576912

2Coupling, 90 degree, male R 1/4" D=10WM0596203

1O-ring T=5.3mm, ID=21.6mmWU005372-00064

1Coupling, straight, male G 1/4" D=10, stain-less steel EN1.4571

WM0593295

1Set screw, hexagon socket, M8x8, cup pointWM059060-00016

1Spring, compression, D=4, T=0.5, L=7WM0590557

1Ball, D=6mmWM0590698

258 WM048522 Rev 08 10/2015



1Sealant loxeal 58-11, thread sealantWM0031609

1Screw, hexagon socket cap, M8WB000212-001110

1Washer, plain, M8, ID=8.4, OD=16, T=1.6WB000232-000411

9.29.3 Tank and heater, DEF

4.3. ---2.1.

8.7.6.5.

11.

10.

9. ---


1Heating element, 400W, 230VAC ass'y withcable

WM0574671

1Housing, tankWM0587582

30gNon-silicone heat transfer compoundWM0597393

6Lock nut, M8WB000229-00044


Support, heater DEF

1- Position AWM059607-F0506

1- Position BWM059606-F0507

2Coupling, straight male G 1/4" D=10, stain-less steel EN 1.4571

WM0593298

WM048522 Rev 08 10/2015 259



10gSealant Loxeal 58-11, thread sealantWM0031609

1Decal, caution heaterWE00115110

1Cable 230VAC heater L=1300WM059818-000111

9.29.4 Circulation tubes, DEF


Hose, PTFE 9TS OM, stainless steel braid,l=425mm

WM059790-00011

Hose, PTFE 9TS OM, stainless steel braid,l=795mm

WM059790-00022

Hose; PTFE 9TS OM, stainless steel braid,l=351mm

WM059789-00013

9.30 LPGSee also "Couplings LPG" page 312.

9.30.1 Hydraulic module LPG

4.3.2.1.

8.7.6.5.

12.11.10.9.

14.13. ---

260 WM048522 Rev 08 10/2015



LPG meter Petrolmeccanica

- Electronical calibrationWM050692-00011

- Mechanical calibrationWM050692-00022

Coupling, straight male, GE22 PLR 3/4"WM0014913

Coupling, straight GZ12LWM0324824

Coupling, straight male 1/4" - DN12WT0011035

Valve venting valveWM0039816

Valve LPG, test pointWM0464837

Coupling, straight female,1/4NPTx 3/8NPTWM0227588

Coupling, T-coupling female - DN12WT001108-00019

Housing ATC sensor / probe, LPGWM05947010

Housing ATC test well, NPTWM02367811

Seal screw, hexagon socket cap, M6 x 25,with tuflok locking patch

WM01647112


Spacer ID=7, OD=11, L=8WM05837914

9.30.2 Solenoid valves LPG

3.2.1.


Solenoid valve, on/off LPGWM0366981

Solenoid valve preset LPGWM0048302


WM048522 Rev 08 10/2015 261


9.30.3 Ball valve 3/4", T-connection LPG

4.3.2.1. ---

6.5.



Coupling, straight kor 22-12-PLWM0226932

Coupling, T-coupling male T22-PLWM0009253

Ball valve female, 3/4"WM0002684

Coupling, straight EGE22-LR-EDWM0015035


9.30.4 Ball valve return with safety valve LPG

4.3.2.1.

8.7.6.5.

11.10. ---9.

262 WM048522 Rev 08 10/2015



Valve safety valve G 3/8"WT0010811

Coupling, straight male 3/8" - 12WT0011062

Coupling, T-coupling female - DN12WT0011083

Coupling, 90 degree male 3/8" taper - DN12WT0011384

Sticker arrows, safety valveWM0292075

Coupling, straight GZ12LWM0324826

Ball valve female 1/4"WT0010957


Coupling, straight male 1/4" - DN12WT0011039

Sealant loxeal 58-11, thread sealantWM00316010

Coupling, straight return with fill up valveWM02283411

9.30.5 Ball valve 3/4" LPG

4.3.2.1.





Coupling, 90 degree DN22WT0011414

9.30.6 T-connector ground LPG

3.2.1.




WM048522 Rev 08 10/2015 263




9.30.7 Air separator, degassing unit LPG

4.3.2.1.

8.7.6.5.

12.11.10.9.

16.15.14.13.

18. ---17.



Tube, fuel delivery L=70WM0395352

Tube, fuel delivery LPG, L=257.2WM0576513


Coupling, T-coupling TE12LRWM0232745

264 WM048522 Rev 08 10/2015



Coupling, T-coupling adjustable, EVL22LWM0261276



Coupling, 90 degree W12LWM0506909

Air separator degassing unit and strainer,Petrolmeccanica

WM05868410


Coupling, T-coupling female - DN12WT00110812






Sealant loxeal 58-11, thread sealantWM00316018

WM048522 Rev 08 10/2015 265


10 Exterior

10.1 Helix 1000See also page 199.

4.3.2.1.

8.7.6.5.

12.11.10.9.


2Side panelsee page 267

2Front panelWM053086-W0011

2Side panel ventilationWM052633-F1052

8Clamp side panelWM0503033

1Gasket l=426, h=10, w=3WM0530314

Lock5

2- DW1 key codeWU007624-0003

2- Individually keyedWM026155-0001

Key to DW1 standard lockWM008096

8Lock nut, M6WB000229-00036

2Z-shape, range=41.5, w=57, l=5,2WM0528057

1Cover cable channelWM0499268

2Cover plate, top panel hydraulic cabinet (onpicture)If U-frame WM052630-A40

WM052628-F1059

266 WM048522 Rev 08 10/2015

10 Exterior


2Cover plate, top panel, hyddraulic cabinetIf U-frame WM060969-A040

WM060278-F105

1Gasket l=426, h=10, w=3 (hydraulic roof)WM05303110

1Support, box shape roof, electronic headWM052637-F10511

Gasket top box hydraulicWM05501412

10.1.1 Side panel Helix 1000

4.3.2.1.

8.7.6.5.

12.11.10.9.

14.13.


Side panel1

1- With cutout for nozzle bootWM053164-F050

1- With brackets, no tabs, blindWM049264-F050

1-With cutout for nozzle boot with densimeter(on picture)

WM053169-F050

WM048522 Rev 08 10/2015 267

10 Exterior


Support, L-shape2

1- Right (on picture)WM051482-0001

1- LeftWM051482-0002

1Deep drawn washer, hose connectorWM0503953

1Small densimeterWR001797-00014

10Pop rivet, dome head 6 diameter, grip range2-4mm

WM044310-00015

1Housing hose hookWM0499286

1Nozzle boot Helix 1000see page 1597

Coupling hose connector8

1- 3/4" NPT IMPWM051670-0004

1- 1" NPT IMPWM051670-0005

1- M34 VR IMPWM051670-0006

1- 3/4" NPT ANO IMPWM051670-0013

1- 1" NPT ANO IMPWM051670-0014

1- M34 VR ANO IMPWM051670-0015

1- 3/4" NPT HA IMPWM051670-0016

1- 1" NPT HA IMPWM051670-0017

1- M34 VR HA IMPWM051670-0018

1Gasket hose hookWM0530819

1Gasket hose hook, bottomWM05308710

1Moulded densimeter adaptor for island,black

WR001579-000111




268 WM048522 Rev 08 10/2015

10 Exterior

10.2 Helix 2000 - Small style


Cover plate1

1, 0- Base narrow, grey F050WM045945-F050

1, 2- Base narrow without holes, grey F050WM046495-F050

1- Base narrow, stainlessWM062314

1, 2- Base narrow, no holes, stainlessWM062319

Side panel with brackets2

- No tabs, blind, grey F050WM049264-F050

- No tabs, 1 hole, grey F050WM049269-F050

- No tabs, 2 holes, grey F050WM049273-F050

WM048522 Rev 08 10/2015 269

10 Exterior


- No tabs, island, 1 hole, grey F050WM049274-F050

- No tabs, island, 1 h, densimeter, grey F050WM049276-F050

- No tabs, 2 holes, densimeter, gery F050WM049277-F050

- No tabs, 1 h, densimeter, grey F050WM049279-F050

- LPG, 1 pressure gauges, grey F050WM058755-F050

- LPG, 2 pressure gauges, grey F050WM058757-F050

- Ventilation, grey f105WM052633-F105

2Front panel narrow, white W007WM046919-W0073

------4

------5

------6

------7

2Moulded front panel guide pin leftWM047368-00018

2Moulded Front Panel Guide Pin RightWM047368-00029

Lock10

2- Lock no latch, no key, DW1 key codeWU007624-0003

1- Lock, individually keyed, 6 locks, 2 keysWM026155-0002

- Lock, Individually keyed, 4 locks, 2 keysWM026155-0003


4Spout 32x19mm for hydraulic doorWM04771911

2Latch Z-shape, range=50, w=20WM04840112


0, 3Plug for air venting (suction) l=39,25 (seealso page 244)

WM01135514


2Magnet, ring dy=16, h=5.5WM00385916

2Screw, CSK socket cap, M4WB000280-000117


WM045692-000118


WB000663-000119

270 WM048522 Rev 08 10/2015

10 Exterior


4Side panel graphics, White W007WM047019-000120

5192mm

Adhesive tape, double-sided width=12mmthickness=1,1mm

WM01900321

10.3 Helix 4000 & Helix 5000 - H-style


Cover plate1

1, 2- Base narrow without holes, grey F050WM046495-F050

0, 1- Base narrow, grey F050WM045945-F050

WM048522 Rev 08 10/2015 271

10 Exterior


1, 2- Base wide without holes, grey F050WM046496-F050

0, 1- Base wide, grey, F050WM046494-F050

- Base narrow, stainlessWM062314

- Base narrow, no holes, stainlessWM062319

- Base wide, stainlessWM062321

- Cover plate, base wide, no holes, stainlessWM062323

Side panel with brackets2

1, 2- Blind, grey F050WM049260-F050

0, 1, 2- Densimeter, grey F050WM049278-F050

Front panel3

2- Narrow, white W007WM046919-W007

2- Wide, white W007WM046948-W007

2Top panel valance end, white, W007WM046170-W0074

Top panel valance5

2- Narrow, white W007WM046960-W007

2- Wide, white W007WM046955-W007

2Moulded, cover valance endWM0399516

2Column outer, std, L=776 mm, grey F050WM046883-F0507


2Moulded front panel guide pin rightWM047368-00029

Lock10

2- Lock no latch, no key, std, DW1 key codeWU007624-0003

1- Lock, individually keyed, 6 locks, 2 keys(for entire pump)

WM026155-0002



4Spout 32x19mm for hyd. doorWM04771911

2Latch Z-shape, range=50, W=20WM04840112


0, 3Plug for air venting (suction) l=39,25 (seealso page 244)

WM01135514

272 WM048522 Rev 08 10/2015

10 Exterior



2Magnet, ring dy=16, h=5.5WM00385916

2Screw, CSK socket CAP, M4WB000280-000117


WM045692-000118


WB000663-000119

4Side panel graphics, white W007WM047019-000120

5192mm

Adhesive tape, double-sided width=12mmthickness=1,1mm

WM01900321

10.4 Helix 6000 - C-Style


1Side panel with brackets, greyWM054414-F0501

1Top panel HELIX 60002

- C33WM052269-F050

- C44WM052731-F050

WM048522 Rev 08 10/2015 273

10 Exterior


- C55WM052732-F050

Top panel, hydraulic cabinet, (Base head)WM057340-F105

Top panel, hydraulic cabinet, (Base head)WM060163-F105

1Support, hydraulic top panel, IEC3

- C33WM054884-0001

- C44WM054884-0002

- C55WM054884-0003

1Cover plate, side panelWM054572-A0404

narrow

12

wide 14

extra

wide 16


2Gasket, w=5, t=2, l=600WM056015-00016

2Side panel, graphicsWM047019-XXXX7

6Screw, CSK socket cap, M4x8WB000280-00018

narrow 2

wide 4

extra

wide 6

Screw, hex head, M6x40, with flangeWM019873-00049


2Moulded front panel guide pin rightWM047368-000211

2Front panel12

- NarrowWM046919-XXXX

- WideWM046948-XXXX

- Extra wideWM054897-XXXX

Lock13

2- Lock no latch, no key, DW2 key codeWU007624-0003

1- Lock individually keyed, 6 locks, 2 keysWM026155-0002


2Latch Z-shape, range=50, w=20, l=29,7WM04840114

2Magnet, ringWM003859

274 WM048522 Rev 08 10/2015

10 Exterior



WB000663-000115

2Cable magnetic reed 2-wire normally open1200 cable

WM045692-000116

Gasket profile17

2- C33, l=760WM054387-0001

2- C44, l=1032WM054387-0002

2- C55, l=1432WM054387-0003

1Side panel cover plateWM054573-F05018

1Side panel h=1976WM051842-XXXX19


narrow 0

wide 2

extra

wide 2

Gasket profile l=100WM045016-001221

10.5 Helix 6000 - C-Style, extra narrow

4.3.2.1.

8.7.6.5.

11.10.9.


1Side panel H=1976WM051842-W0011

WM048522 Rev 08 10/2015 275

10 Exterior


2Front panel Helix 1000, whiteWM053086-W0012


Moulded front panel guide4

2- Pin left (on picture)WM047368-0001

2- Pin rightWM047368-0002


WM046999-F0505

2Panel spacerWM057964-F0506




6Pop rivet, dome head 6 diameter x10, griprange 2-4mm

WM044310-000110

1Gasket profile L=580 mmWM053063-000511

10.6 Helix 6000 - C-Style, extra narrow, DEF

4.3.2.1.

8.7.6.5.

12.11.10.9.

276 WM048522 Rev 08 10/2015

10 Exterior

16.15.14.13.

18.17.


1Side panel H=1976WM051842-W0011

2Front panel Helix 1000, whiteWM053086-W0012


Moulded front panel guide pin4

2- Pin left (on picture)WM047368-0001

2- Pin rightWM047368-0002


WM046999-F0505

2Panel spacerWM057964-F0506

2PanelWM0597697


2Gasket isolation Helix 1000 door T=20WM0579789



1Gasket insulation T=25mmWM05977512





6Pop rivet, dome head 6 diameter x10, griprange 2-4mm

WM044310-000117

1Gasket profile L=580 mmWM053063-000518

WM048522 Rev 08 10/2015 277

10 Exterior

10.7 Base head exterior

2c.2b.2a.1.

3d.3c.3b.3a.

5.4b.4a.3e.

9.8.7.6.

13.12.11.10.

17.16.15.14.

21.20.19.18.

25.24.23.22.

278 WM048522 Rev 08 10/2015

10 Exterior

29.28.27.26.

30.


1Support, box shape, roof, electronic head,grey

WM052637-F1051

Support, box shape cable channel, grey

1- Base haedWM061463-F1052a

- Gasket L=448, W=30, T=3WM061472

1- Base head, mediaWM061463-F1052a

- Gasket L=448, W=30, T=3WM061472

1- Base head + option boxWM060555-F1052b

1- Base hade , media + option boxWM060336-F1052c

Side panel, ventilation, grey

2- Base headWM057281-F1053a

2- Base head, mediaWM060132-F1053b

2- Base head + option boxWM060839-F1053c

2- Base hade , media + option boxWM060842-F1053d

2- Base hade, 3rd party payment boxWM060880-F1053e

Top panel, hydraulic cabinet, grey

2- Base headWM057340-F1054a

2- Base head, mediaWM057340-F1054a

2- Base head + option boxWM057340-F1054a

1- Base hade , media + option boxWM060879-F1054b

1- Base hade , media + PTWM060879-F1054b

1- Base hade, 3rd party payment boxWM060879-F1054b


Gasket6

WM048522 Rev 08 10/2015 279

10 Exterior


4- Base head & Base head, media (L=277,W=50, T=30)

WM058128

4- Base head + option box (L=149, W=50,T=30)

WM060560

4- Base hade , media + option box (L=190,W=50, T=3)

WM060558

4Gasket, L= 274, W=50, T=10WM0581307

Gasket L=426, H=10, W=3WM0530318

4Gasket, L=275, W=6, T=3WM0586169

4Gasket L=112, W=10, T=3WM06242610

2Gasket top box hydraulicWM05501411

2Support, U-shape drainage, metallic headWM05777312


4Screw, hex head, M6 x 45, with flangeWM019873-000314

6Lock nut M3WB000229-000115

2Support, U-shape (media + option box, me-dia + PT, 3rd party payment box)

WM06059716

1Top panel, hydraulic cabinet, grey (media +option box, media + PT, 3rd party paymentbox)

WM060878-F10517

12Screw, hexagon socket cap, M6x10 (media+ option box)

WB000211-001218

2Gasket, hydraulic top (media + option box,media + PT, 3rd party payment box)

WM06063119

2Gasket, L=610, W=20, T=4 (media + optionbox, media + PT, 3rd party payment box)

WM06086720

2Gasket, L=274, H=30, T=35 (media + optionbox, media + PT, 3rd party payment box)

WM06101821

Gasket, L=36, W=36, T=10WM06235622

Gasket, L=282, W=30, T=30WM06237023

Gasket, L=314, W=100, T=10WM06242824

Gasket, L=314, W=30, T=10WM06254825

Gasket, L=282, W=30, T=20WM06241026

280 WM048522 Rev 08 10/2015

10 Exterior


Gasket, L= 279, W=100, T=30WM06235527

Support, U-shapeWM06088528

Gasket, L=282 H=30 T=20WM06088629

Gasket, payment terminalWM06262130

10.8 Grounding hydraulic door

4.3.2.1.

8.7.6.5.

9.


1LockWM001994-000X1

1Screw, CSK socket CAP, M4x8WB000280-00012

1Latch Z-shape, range=50, w=20, l=27,2WM0484013

1Cable pinWM0078294

1Nut M4WB000228-00025


WB000663-00016

1Lock washer M4WB000233-00027

1Cable twisted tinned copper strands 1x2.5L=540

WM007869-00018

1Pop rivet, CSK head, 4.0 diameter x12, Griprange 6,4-8.5

WM013629-00019

WM048522 Rev 08 10/2015 281

10 Exterior

10.9 Brackets for advertising panel BP


Support, U-shape advertising panel, withtape

WM0578631


282 WM048522 Rev 08 10/2015

10 Exterior

11 Drip pan, Foundation frame, Adapter plate

11.1 Drip pan

3.2.1.


Drip pan, Helix H-style1

- 3 hydraulics, narrow, suction, l=914mmWM047341

- 3 hydraulics, narrow, remote, l=914mmWM047343

- 4 hydraulics, wide, suction, l=1186mm (onpicture)

WM047345

- 4 hydraulics, wide, remote, l=1186mmWM047347

- 4 hydraulics Global Star H replacementWM053620

Drip pan, Helix 1000

- 2 hydraulics, remoteWM053717

Drip pan, Helix 6000

- Remote wide XX-42WM052309



- Remote narrow XX-31WM052303



- Suction wide XX-42WM052290



- Suction narrow XX-31WM052284



- DEF (Extra narrow)WM058825

GasketWM0456482

WM048522 Rev 08 10/2015 283



Plug dome, dia=85,7 mm, t=1,6 - 6,4 mmWM0452163

11.2 Foundation frame & adapter plate

2.1.


Foundation frame, H-style1

- Narrow, l=911mmWM047337

- Wide, l=1183mm (on picture)WM047338

Adapter plate wideWM0536072

11.3 Extended base frame, Helix 4000, Helix 5000


1Extended base frame, grey1

- Extended base frame wide, greyWM062027-F050

- Extended base frame narrow, greyWM062030-F050

2Cover plate, extended base frame, greyWM056433-F0502

4Washer, lock M4 id=4.3, od=8, t=0.5WB000233-00023


284 WM048522 Rev 08 10/2015


11.4 Extended base frame, Helix 6000


Extended base frame, Helix 6000

1- XX-31WM056977-0001

1- XX-32WM056977-0002

1- XX-33WM056977-0003

1- XX-42WM056977-0004

1- XX-43WM056977-0005

1- XX-44WM056977-0006

1- XX-53WM056977-0007

1- XX-54WM056977-0008

1- XX-55WM056977-0009

Base, extended base frame1


1- XX-31WM056968-F050

1- XX-32WM056969-F050

1- XX-33WM056970-F050

1- XX-42WM056971-F050

1- XX-43WM056972-F050

1- XX-44WM056973-F050

1- XX-53WM056974-F050

WM048522 Rev 08 10/2015 285



1- XX-54WM056974-F050

1- XX-55WM056976-F050

1Cover plate, extended base frameWM056433-F0502

2Washer, plain, M4 ID=4.3, OD=9, T=0.8WB000232-00023

2Washer, lock, M4 ID=4.3, OD=8, T=0.5WB000233-00024


286 WM048522 Rev 08 10/2015


12 Tubes and couplings

Air separation (suction), Air venting tube - see page 244

12.1 Liquid tubesSee also "Hydraulic configurations (tubes)" page 19.

12.1.1 H-style, high hose


O-ring, t=2.62, id=11.91WM006700-0001

Tube, fuel delivery, side B pipe 30WM039281

Tube, fuel delivery, side B id/od 21.4/24 (hydpos 3 - hose pos 3)

WM039293

Tube, fuel delivery, side A id/od 21.4/24 (hydpos 3 - hose pos 3)

WM039299

Tube, fuel delivery, side A pipe 23WM039301


WM039397









WM040767


WM040771


WM040773



WM040777


WM048522 Rev 08 10/2015 287





WM040783



WM040787





WM040801



WM040805



WM040810


WM040812


WM040833

Tube, fuel delivery, side A pipe 35 remoteWM041328

Tube, fuel delivery, side A pipe 33 remoteWM041330

Tube, fuel delivery, side A pipe 35 suctionWM041332

Tube, fuel delivery, side A pipe 33 suctionWM041334





Tube, fuel delivery, side B 3 connectionsWM042209


WM044592

288 WM048522 Rev 08 10/2015




WM044598


WM044600


WM044602

Tube, fuel delivery, side AWM044617


Tube, fuel delivery, side BWM044622

Tube, fuel delivery, side BWM044624



WR001308


WR001310


WR001312


WR001314


WR001230


WR001232


WR001234


WR001236


WR001238


WR001240


WR001242


WR001244

WM048522 Rev 08 10/2015 289




WR001246

Tube, fuel delivery, side B id/od 21.4/24 (hydpos 1 - hyd pos 2)

WR001248


WR001250


WU008551


WU008553


WU008556


WU008589

Tube, fuel delivery, side A id/od 21,4/24 (hydpos 2 - hose pos 1)

WU008591


WU008594


WU008597


WU008600

Tube, fuel delivery, side B id/od 21,4/24 (hydpos 1 - hose pos 3)

WU008602


WU008604


WU008606

Tube, fuel delivery, side B id/od 21,4/24 (hydpost 2 - hose pos 4)

WU008608


WU008615


WU008617


WU008619

290 WM048522 Rev 08 10/2015




WU008622


WU008625


WU008627


WU008632


WU008634

Tube, fuel delivery id/od 21.4/24 (for check-valve adapter)

WM045663


WM059653


WM059655


WM059657


WM059659

See also Hydraulic configurations (tubes) page 19.

12.1.2 C-style (Helix 6000)


O-ring, t=2.62, id=11.91WM006700-0001

Tube, fuel delivery, side A, hyd 1 to couplingWM029159

Tube, fuel delivery, side B, hyd 1 to couplingWM029162







WM048522 Rev 08 10/2015 291



Tube, fuel delivery, side A, hyd 1 duplexvalve (L) - coupling

WM029198

Tube, fuel delivery, side B, hyd 1 duplexvalve (L) - coupling

WM029200

Tube, fuel delivery, side A, hyd 1 duplexvalve (U) - coupling

WM029269

Tube, fuel delivery, side B, hyd 1 duplexvalve (U) - coupling

WM029278

Tube, fuel delivery, side A, hyd 2 duplexvalve (U) - coupling

WM029280

Tube, fuel delivery, side B, hyd 2 duplexvalve (U) - coupling

WM029282

Tube, fuel delivery, side A, hyd 1 hose con-nection 1A

WM053095

Tube, fuel delivery, side A, hyd 2 hose con-necti0n 2A

WM053097


WM053102

TUbe, fuel delivery, side A, hyd 3 hoseconnection 3A

WM053100

Tube, fuel delivery, side B, hyd 1 hose con-nection 1B

WM053106


WM053108


WM053112


WM053110

Tube, fuel delivery, side A hyd 5 hose con-nection 5A

WM053104

Tube, fuel delivery, side B hyd 5 hose con-nection 5B

WM053115

Tube, fuel delivery, side A, hyd 1 hose con-nection 1B

WM053121


WM053123

292 WM048522 Rev 08 10/2015




WM053127

Tube, fuel delivery, side A hyd 5 hose con-nection 5B

WM053129


WM053125

Tube, fuel delivery, side A coupling - hoseconnection 1A

WM053145

Tube, fuel delivery, side B coupling - hoseconnection 1B

WM053147

Tube, fuel delivery, side A coupling - hoseconnection 2A

WM053150

Tube, fuel delivery, side B coupling - hoseconnection 2B

WM053152


WM053173


WM053177


WM053179


WM053175

Tube, fuel delivery, side A, hyd 1 duplexvalve (U) - hose connection 2A

WM053200

Tube, fuel delivery, side B, hyd 1 duplexvalve (U) - hose connection 2B

WM053202

Tube, fuel delivery, side A coupling - hoseconnection 1A, SAT model

WM053212

Tube, fuel delivery, side B coupling - hoseconnection 1B, SAT model

WM053214

Tube, fuel delivery, side A, hyd 1 duplexvalve (L), SAT

WM053234

Tube, fuel delivery, side A, hyd 2 duplexvalve (L), SAT

WM053237

Tube, fuel delivery, side B, hyd 1 duplexvalve (L), SAT

WM053239

WM048522 Rev 08 10/2015 293



Tube, fuel delivery, side B, hyd 2 duplexvalve (L), SAT

WM053241

Tube, fuel delivery, side A coupling - hoseconnection 1B

WM053254

Tube, fuel delivery, side A coupling - hoseconnection 2B

WM053256


WM053265


WM053263

Tube, fuel delivery, side A, hyd 1 duplexvalve (U) - hose connection 2B

WM053272

Tube, fuel delivery, side B, hyd 1 hose con-nection 1A

WM053278


WM053288


WM053290


WM053282

See also Hydraulic configurations (tubes) page 19.

12.2 Vapor recovery tubes

12.2.1 Helix 1000


Tube, vapour, side A di/do 8/10, pump -ground

WM0533701

Tube, vapour, side B di/do 8/10, pump -ground

WM0533722

Tube, vapour id/od 8/10, Vapourgate -hoseconnect, side B

WM0535893

Tube, vapour id/od 8/10, Vapourgate -hoseconnect, side A

WM0536034

Tube, vapour id/od 8/10, solenoid - hosecon-nect, side B

WM0537235

294 WM048522 Rev 08 10/2015



Tube, vapour id/od 8/10, solenoid - hosecon-nect, side A

WM0537246

Tube, vapour do 10, damper, VapourgateWM0406937

Tube, vapour do 10, damper - solenoid, sideA

WM0406978

Tube, flexible, Vapourgate, valve - pumpWM0221029

Tube, vapour straight, l=85WM05516310

Tube, vapour T-con. - Vapourgate, side AWM05516711

Tube, vapour T-con. - Vapourgate, side BWM05516912

Tube, vapour hose con. - T-con. side BWM05517113

Tube, vapour, vapourgate, prop.valve - filter,A and B side

WM02178714

Tube, vapour straight, l=45WM05516115

12.2.2 Small style (Helix 2000)


Tube, vapor do 10, solenoid - outlet connec-tion

WR0012911


WR0012932


WR0012953


WR0012974

Tube, vapor do 10, vacuum pump - T-con-nection (Healy)

WR0013295

Tube, vapor do 10, vacuum pump - outletconnection (Healy)

WR0013316


WR0013337

Tube, vapor do 10, vacuum pump - t-connec-tion (Healy)

WR0013358


WR0013379

WM048522 Rev 08 10/2015 295




WR00133910

Tube, vapor do 10, T- connection - outletconnection (Healy)

WR00134011

Tube, vapor do 10, T-connection - outletconnection (Healy)

WR00134112

Tube, vapor do 10, solenoid-outlet connec-tion, side A - IEC

WR00135113


WR00135314

Tube, vapor do 10, solenoid-outlet connec-tion, side B - IEC

WR00135515


WR00135716


WR00135917


WR00136118


WR00136319


WR00136520

Tube, vapor di/do 8/10, vapor gate-outlet,down, side A

WM04875621

Tube, vapor di/do 8/10, vapor gate-outlet,up, side A

WM04875822

Tube, vapor di/do 8/10, vapor gate-outlet,down, side B

WM04876023

Tube, vapor di/do 8/10, vapor gate-outlet,up, side B

WM04876224

Tube, vapor id/od 8/10, oulet connectionside A right

WM04873225

Tube, vapor id/od 8/10, oulet connectionside A left

WM04873526

Tube, vapor id/od 8/10 ,oulet connectionside B right

WM04871427

296 WM048522 Rev 08 10/2015



Tube, vapor id/od 8/10, oulet connectionside B left

WM04872728

Tube, vapor id/od 8/10 , connector down 1AWM04873829

Tube, vapor id/od 8/10, connector up 1AWM04874030

Tube, vapor id/od 8/10, connector down 1BWM04874231

Tube, vapor id/od 8/10, connector up 1BWM04874532

Tube, vapour id/od 10/12, pump side A -union

WM06152433

Tube, vapour id/od 10/12, pump side B -union

WM06152734

Tube, vapour id/od 10/12, union-hose con.left

WM06241635

Tube, vapour id/od 10/12, union-hose con.right

WM06244736

12.2.3 H-style (Helix 4000, Helix 5000)


Tube, vapor do 10, vapor Gate - column, leftWM040683

Tube, vapor do 10, vapor Gate - column,narrow, right

WM040686

Tube, vapor do 10, vapor Gate - column,wide, right

WM040689

Tube, vapor do 10, solenoid - column, sideB

WM041197

Tube, vapor do 10, solenoid - column, nar-row, side A

WM041199

Tube, vapor do 10, solenoid - column, wide,side A

WM041201

Tube, vapor do 10, check valve - column,wide, right

WM047586

Tube, vapor do 10, check valve - column,left

WM047588

Tube, vapor do 10, check valve - column,right

WM047590

Tube, vapor id/od 8/10 (Healy)WM048617

WM048522 Rev 08 10/2015 297



Tube, vapor id/od 8/10 (Healy, narrow)WM048619

Tube, vapor id/od 8/10 (Healy)WM048620

Tube, vapor id/od 8/10 (Healy, wide)WM048622

Tube, vapour id/od 10/12 central pumpWM061948

Tube, vapour id/od 8/10, side B, inletWM061532

Tube, vapour id/od 8/10, side A, inlet, wideWM061538

Tube, vapour id/od 8/10, side B, inlet, wideWM061540

12.2.4 C-style (Helix 6000)

2.1.


PlugWM0314001

Tube, hose adapter - hose adapter

- L=141 (each)WM028933

- L=281 (every two)WM029405

- L=450 (every third)WM029407

- L=560 (every Fourth)WM056270

Tube, vapor do10, solenoid - hose connec-tion 1A

WM053456

Tube, vapor do10, solenoid - hose connec-tion 1B

WM053458


WM053460


WM053462


WM053464


WM053466

298 WM048522 Rev 08 10/2015




WM053470


WM053473


WM053475


WM053477

Tube, vapor do10, vapour gate - hose con-nection 1A

WM053494

Tube, vapor do10, vapour gate - hose con-nection 1B

WM053504


WM053509


WM053511


WM053516


WM053523


WM053532


WM053538


WM053540


WM053542

Tube, vapor do10, check valve - vapourgate, side A

WM053813

Tube, vapor do10, check valve - vapourgate, side B

WM053816

Tube, vapor do10, check valve - hose con-nection 1A

WM053845

Tube, vapor do10, check valve - hose con-nection 1B

WM053847

WM048522 Rev 08 10/2015 299




WM053850


WM053853


WM053856


WM053858


WM053860


WM053862

300 WM048522 Rev 08 10/2015


WM048522 Rev 08 10/2015 301


302 WM048522 Rev 08 10/2015


WM048522 Rev 08 10/2015 303


12.2.5 Common


Tube, vapor do 10, damper - Vapor GateWM040693

Tube, vapor do 10, damper - solenoid, sideB

WM040695

Tube, vapor do 10, damper - solenoid, sideA

WM040697

Tube, vapor di/do 8/10, check valve - VaporGate, side B

WM047582

Tube, vapor di/do 8/10, check valve - VaporGate, side A

WM047584

Tube, flexible valve-pump, l=500WM046374-0001



Tube, vapor coupling - Vapor Gate, checkvalve

WM047566

Tube, vapor Vapor Gate, prop.valve - filter,A and B side

WM021787

Tube, vapor flanged 7/8" Healy outWM042216

Tube, vapor flanged 7/8" ISD outWM042275

Tube, vapor flanged 7/8" Healy ISD narrowWM042277

Tube, vapor flanged 7/8" ISD out wideWM042279

Tube, vapor flanged 7/8" Healy ISD wideWM042281

Tube, vapour od 10, pump, side A - groundWM054060

Tube, vapour do 10, pump, side B - groundWM048989

TUbe, vapour id/od 10/12, pump side A -ground

WM061516

Tube, vapour id/od 10/12, pump side B -ground

WM061519

Tube, vapour id/od 10/12, pump side A -ground, wide

WM061534

Tube, vapour id/od 10/12, pump side B -ground, wide

WM061536

304 WM048522 Rev 08 10/2015


12.3 Inlet tubes

WARNING!

Explosive or flammable vapors may accumulatewithin the dispenser housing. All piping connec-tions in the final installation must be accurately fit-ted and all threaded joints tightly made up with aListed gasoline-resistant pipe joint compound. Putthe compound on male threads only, being carefulnot to get excess inside the pipe or fittings. Failureto perform the above will present a hazardouscondition that could result in serious injury.

1.


Inlet manifold (remote and suction)

1- 1 1/2" NPT (on picture)WR0016361

1- 1 1/2" BSPTWR001636-0001

12.3.1 Suction - flexible inlet tubes

NOTICE!

The inlet flexible tube has min bending radius(single motion) = 100 mm.

4.3.2.1.

WM048522 Rev 08 10/2015 305



Inlet tube IEC - std flange1

- L = 185mmWU007574-0001

- L = 235mmWU007574-0003

- L = 335mmWU007574-0002

Inlet tube IEC - triangular flange2

- L = 185mmWU007721-0001

- L = 235mmWU007721-0003

- L = 335mmWU007721-0002

Inlet tube UL3

- L=63.5, 1 1/2"NPTWU011827-0001

- L=88.9, 1 1/2"NPTWU011827-0002

- L=114.3, 1 1/2"NPTWU011827-0003

Coupling 90 degrees 1 1/2" (UL)WU0118294

12.3.2 Remote - inlet tubes

1.


Tube dispenser inlet1

1- l=175, iMeter™WR001644

1- l=197, iMeter™WR001642

1- l=228, iMeter™WR001643

1- l=165, XFlo™WM063270

306 WM048522 Rev 08 10/2015


12.4 Tube between CPU's

4.3.2.1.

7.6.5.


1Tube, fuel delivery id/od 21.4/24 (for check-valve adapter)

WM0456631

2O-ring T=4, ID=58.5WM0454332

2Lock pin wire dia=3,2 mmWM0431743

1CoverWM0454304

4Taptite screw, hexagon socket cap,M6M6x16

WB000260-00015

1CouplingWM0454326


12.5 Tubes, densimeter


Tube inlet densimeter od=1/4" (hyd pos1-Small lane)

WR001268

Tube inlet densimeter od=1/4" (hyd pos1-Small island)

WR001270

Tube inlet densimeter od=1/4" (hyd pos2-Small lane)

WR001272

Tube inlet densimeter od=1/4" (hyd pos2-Small island)

WR001274

Tube outlet densimeter od=10 (hyd pos1-Small lane)

WR001282

WM048522 Rev 08 10/2015 307



Tube outlet densimeter od=10 (hyd pos1-Small island)

WR001284

Tube outlet densimeter od=10 (hyd pos2-Small lane)

WR001286

Tube outlet densimeter od=10 (hyd pos2-Small island)

WR001288

Tube outlet densimeter od=10 (hyd pos3-H-style narrow)

WR001316


WR001318

Tube inlet densimeter od=1/4" (hyd pos1-H-style narrow)

WR001321

Tube inlet densimeter od=1/4" (hyd pos3-H-style narrow)

WR001323


WR001325

Tube inlet densimeter od=1/4"(hyd pos2-H-style narrow)

WR001327

Tube inlet densimeter od=1/4" (hyd pos1-H-style wide)

WR001343


WR001345


WR001347


WR001349

Tube outlet densimeter od=10 (hyd pos1-H-style wide)

WR001367


WR001369


WR001371


WR001373

308 WM048522 Rev 08 10/2015


12.6 Tubes, Helix 1000 LPG


Tube LPG filter-pressure gauge, side BWM0579481

Tube LPG Filter-pressure gauge, side AWM0577212

Tube LPG meter-pressure gaugeWM0577243

Tube, fuel deliver LPG valve-hose connectorWM0577194

Tube, fuel delivery L=140WM0586955

Tube, fuel delivery, LPG meter-valveWM0577176

Tube, fuel delivery LPG inlet meterWM0576587

Tube, fuel delivery LPG inlet, ball valve - fil-ter

WM0576898

Tube, fuel delivery LPG T-connector- inlethyd.B

WM0576749

Tube LPG outlet vapour phase diff. valve-safety valve

WM05766010

Tube LPG outlet vapour phase ball valvehyd.B

WM05767011

Tube safety valve, T-con.WM05767212

Tube LPG outlet vapour phase ball valvehyd.A

WM05766513

Tube LPG vapour phase ball valve hyd B-coupl.return

WM05767814

Tube LPG outlet vapour phase ball valve-coupl.return

WM05767615

Tube LPG outlet fill up valve - coupl.returnWM05769316

Tube LPG meter-pressure gauge, singlesided

WM06023917

Tube, fuel deliver LPG valve-hose connec-tor, single sided

WM06024218

12.7 Conduits


Conduit 1/2" solenoid valveWM040845

Conduit 1/2" solenoid valveWM040846

Conduit 3/4", Wayne VACWM040855

WM048522 Rev 08 10/2015 309






Conduit 3/4", junction boxWM040875

Conduit 1/2", Healy narrowWM044875

Conduit 1/2", Healy wideWM045944

Conduit 1/2", HealyWM041027

Tube, conduit module, potted, call buttonWU007891-0001

Tube, conduit 3/4", (junction box)WM044876

Tube, conduit healy module, potted, narrowWU008241-0001

Tube, conduit healy module, potted, wideWU008242-0001

12.8 Conduit accessories


Gasket sealing, l=206mmWM048316-0001





Gasket sealing, l=63.5mmWM048316-0006


Sealing compound, rockite cementWU007059



Washer conduit (1/2")WM045407-0001

Washer conduit (3/4")WM045407-0002

Magnet, ring OD=30; ID=21,75; T=4WM046113

Coupling 3/4 NPT conduit unionWU007087

310 WM048522 Rev 08 10/2015


12.9 Couplings, IEC Vapor Recovery


Coupling, 90 degree male we 1/4" d=10WM020433

Coupling, straight male ge 1/4" d=10WM020593

Coupling, cross k d=10WM047564

Coupling, T-coupling t d=10WM020460

Coupling, T-coupling male te 1/4" d=10WM020453

12.10 Couplings, UL Vapor Recovery, common


Coupling, cross 1" x 1" x 3/4" x 3/4"WM0424191

Plug screw cut 1" - 11 NPTF X 19.05mmlong

WM0020012

Coupling, straight flare fitting for 7/8" odt with3/4"-14

WM0424213

Washer, plain 28.8 od x 18.3 id, flareWU0070844

Bushing reducer, 3/4 to 3/8 hexWU0070855

Plug hexagon socket 3/4 " NPT maleWT002795-00046

12.11 Couplings, UL Healy Vapor Recovery


Coupling, 90 degree 3/4-14 NPT X 1/2-14NPT

WU002005-0001

Coupling 1/2" NPT conduit UnionWM042428

Coupling, cross 3/8 NPTWU007399-0001

Coupling fitting, copmression 3/8 NPT -10mm tube

WU007412-0001

Inlet nippleWU002669-0001

Plug, 3/8" NPTWU007720-0001

Ball valve, 3/8 NPT MxF UL listedWU007703-0001

Coupling union 10mm to 10mm tubeWU007625-0001

WM048522 Rev 08 10/2015 311


12.12 Couplings, Helix 1000 with hose mast

1.


Coupling 3/4" (on picture)WM057128-00011

Coupling 1"WM057128-0002

Coupling M34 vapour recoveryWM057128-0003

Coupling 3/4“ impWM057128-0004

Coupling 1“ impWM057128-0005

Coupling M34 vapour recovery impWM057128-0006

Hose connector should always be mounted facing upwards when hose mast is used.

12.13 Couplings LPGSee also "LPG" page 260.

12.13.1 T-couling, safety valve


1Coupling, T-coupling male T22-PLWM0009251

1Valve safety 24,1 barWM0021912

1Nut M22-LWM0041893

1Coupling, straight female, 1/4NPTWM0601214

12.14 Couplings, densimeter


Coupling, straight reduction, 1/4" NPT - 1/8"NPT

WR001275

Coupling, straight male 1/8" NPT, D=1/4"WR001276

Coupling, 90 degree female 5/8" UNF, male1/4"NPT, D=10

WR001279

Coupling, straight female/male 1/4" NPTWR001280

CouplingWR001223

312 WM048522 Rev 08 10/2015


12.15 Misc.

1.


Clamp tube protectorWM0482461

WM048522 Rev 08 10/2015 313


13 Hanging hardware

13.1 Nozzle


Lever assist, kit, Elaflex nozzlesWM044544

19mm, 8, spout Id=21/od=25, drip stop,Elaflex

WM026214-0004

19mm, 8D, spout id=21/od=25, black, ElaflexWM026217-0002

19mm, 8D, spout id=16/od=21, green,Elaflex

WM026217-0003

19mm, 8D, spout id=16/od=21, black DSA,Elaflex

WM026217-0004

19mm, 8D, spout id=16/od=25, black DSA,Elaflex

WM026217-0005

19mm, 8D, spout id=21/od=25, black, dripstop, DSA, Elaflex

WM026217-0007

19mm, 8D, spout id=21/od=25, black, dripstop, UK, lever assist, Elaflex

WM026217-0008

19mm, 8D, spout id=16/od=21, black DSAlever assist, Elaflex

WM026217-0009

19mm, 8D, spout id=21/od=25, black leverassist, Elaflex

WM026217-0010

19mm, 8D, spout id=16/od=21, green leverassist, Elaflex

WM026217-0011

19mm, 8D, spout id=21/od=25, black leverassist, Elaflex

WM026217-0012

19mm, 8D, spout id=21/od=25, black, dripstop, lever assist, Elaflex

WM026217-0013

19mm, 8D, spout id=16/od=19, UREA/DEF,black, Elaflex

WM009034

VR, 8D, spout od=25, ElaflexWM026219-0003

VR, 8D, spout od=21, DSA, ElaflexWM026219-0004

VR, 8D, spout od=21, green, ElaflexWM026220-0001

VR, 8D, spout od=21, green with lever as-sist, Elaflex

WM026220-0004

314 WM048522 Rev 08 10/2015

13 Hanging hardware


VR, id=16/od=21, green, with break-away,Elaflex

WM026221-0003

Id=21/od=21, black, with break, LT, ElaflexWM026221-0021

Id=21/od=25, black, with break, std, ElaflexWM026221-0002

Id=16/od=21, with break, std, ElaflexWM026221-0008

Id=16/od=25, with break, LT, ElaflexWM026221-0020

8D, od=31, black with break-awayWM023228

19mm, 4, spout id=19/od=25, Elaflex nozzletype: ZVA 4.3 Slimline

WR001420-0001

16mm, 4, spout id=17/od=21, Elaflex nozzletype: ZVA 4.3R Slimline

WR001420-0002

4, spout id=25/od-31, Elaflex nozzle type:ZVA 25.45R

WR001421-0001

7H, spout od=30, OPW, Inlet 1"NPTWR001422-0001

7HB, spout od=30, OPW, Inlet 1"NPTWR001423-0001

11BP, spout od=21, OPW, inlet 3/4"NPTWR001424-0001

11B, spout od=25, OPW, inlet 3/4"NPTWR001425-0001

11A, spout od=25, OPW, Inlet 3/4"NPTWR001426-0001

11AP, spout od=21, OPW inet 3/4"NPTWR001427-0001

11BP, spout od=21, AILE A2101 11BP, inlet3/4"NPT

WR001430-0001

13.2 Nozzle covers


Cover, moulded, black, ElaflexWM026428-0002

Cover, moulded, blue, ElaflexWM026428-0005

Cover, moulded, BP dark blue, ElaflexWM026428-0010

Cover, moulded, BP light blue, ElaflexWM026428-0011

Cover, moulded, green, ElaflexWM026428-0007

Cover, moulded, light green, ElaflexWM026428-0008

Cover, moulded. orange, ElaflexWM026428-0001

Cover, moulded, red, ElaflexWM026428-0006

WM048522 Rev 08 10/2015 315

13 Hanging hardware


Cover, moulded. white, ElaflexWM026428-0003

Cover, moulded. yellow, ElaflexWM026428-0004

Cover, moulded, light yellow, ElaflexWM026428-0009

Cover, moulded VR, yellowWM002337-0001

Moulded cover, nozzle 3/4", black, AILE,11B-C03-black used on A2101-11B&BP

WR001391-0001

Moulded cover, nozzle 3/4", yellow, AILE,11B-C03-yellow used on A2101-11B&BP

WR001391-0002

Moulded cover, nozzle 3/4", gray, AILE, 11B-C03-gray used on A2101-11B&BP

WR001391-0003

Moulded cover, nozzle 3/4", red, AILE, 11B-C03-red used on A2101-11B&BP

WR001391-0004

Moulded cover, nozzle 3/4", green, AILE,11B-C03-green used on A2101-11B&BP

WR001391-0005

Moulded cover, nozzle 3/4", blue, AILE, 11B-C03-blue used on A2101-11B&BP

WR001391-0006

Moulded cover, nozzle 3/4", black, OPW6BBL-0400-black used on ASTRO-B

WR001392-0001

Moulded cover, nozzle 3/4", yellow, OPW6BY-0900-yellon used on ASTRO-B

WR001392-0002

Moulded cover, nozzle 3/4", gray, OPW6BS-0200-gray used on ASTRO-B

WR001392-0003

Moulded cover, nozzle 3/4", red, OPW6BR-0300-red used on ASTRO-B

WR001392-0004

Moulded cover, nozzle 3/4", green, OPW6BG-0100-green used on ASTRO-B

WR001392-0005

Moulded cover, nozzle 3/4", blue, OPW6BB-0500-blue used on ASTRO-B

WR001392-0006

Moulded cover, nozzle 1", black, OPW6SBB-0400-black used on 7HB

WR001393-0001

Moulded cover, nozzle 1", yellow, OPW6SBY-0900-yellow used on 7HB

WR001393-0002

Moulded cover, nozzle 1", green, OPW6SG-0100-green used on 7HB

WR001393-0003

316 WM048522 Rev 08 10/2015

13 Hanging hardware


Moulded cover, nozzle 1", black, OPW6SB-0400-black used on 7H

WR001394-0001

Moulded cover, nozzle 1", yellow, OPW6SY-0900-yellow used on 7H

WR001394-0002

Moulded cover, nozzle 1", gray, OPW 6SB-0250-gray used on 7H

WR001394-0003

Moulded cover, nozzle 1", green, OPW6SG-0100-green used on 7H

WR001394-0004

Moulded cover, nozzle 3/4", black, OPW11AP-0400-black used on 11AP

WR001405-0001

Moulded cover, nozzle 3/4", yellow, OPW11AP-0900-yellow used on 11AP

WR001405-0002

Moulded cover, nozzle 3/4", gray, OPW11AP-0250-gray used on 11AP

WR001405-0003

Moulded cover, nozzle 3/4", red, OPW, insu-lator 11AP-0300-red used on 11AP

WR001405-0004

Moulded cover, nozzle 3/4", green, OPW11AP-0100-green used on 11AP

WR001405-0005

Moulded cover, nozzle 3/4", blue, OPW11AP-0500-blue used on 11AP

WR001405-0006

Moulded cover, nozzle 3/4", gold, OPW11AP-0750-gold used on 11AP

WR001405-0007

Moulded cover, nozzle 3/4", orange, OPW11AP-0800-orange used on 11AP

WR001405-0008

Moulded cover, nozzle 1 1/4", black, OPW6ABL-5400-black used on 12VW

WR001408-0001

Moulded cover, nozzle 1 1/4", blue, OPW6AB-5500-blue used on 12VW

WR001408-0002

13.3 Splashguards


Splash guard, id=24, od=82, yellow, ElaflexWM026471-0001

Splash guard, id=24, od=82, green, ElaflexWM026471-0002

Splash guard, id=24, od=82, blue, ElaflexWM026471-0003

Splash guard, id=24, od=82, red, ElaflexWM026471-0004

WM048522 Rev 08 10/2015 317

13 Hanging hardware


Splash guard, id=24, od=82, black, ElaflexWM026471-0005

Splash guard, id=24, od=82, green, text UK,Elaflex

WM026471-0006

Splash guard, id=24, od=82, BP light blue,text NL, Elaflex

WM026471-0007

Splash guard, id=26, od=92, BP light blue,PL, Elaflex

WM026471-0008

Splash guard, id=24, od=82, BP light blue,text PT, Elaflex

WM026471-0009

Splash guard, id=24, od=82, BP light blue,text ES, Elaflex

WM026471-0010

Splash guard, id=26, od=92, BP light blue,FR, Elaflex

WM026471-0011

Splash guard, id=26, od=92, BP dark blue,NL, Elaflex

WM026471-0012

Splash guard, id=26, od=92, BP dark blue,PL, Elaflex

WM026471-0013

Splash guard, id=26, od=92, BP dark blue,PT, Elaflex

WM026471-0014

Splash guard, id=26, od=92, BP dark blue,ES, Elaflex

WM026471-0015

Splash guard, id=26, od=92, BP dark blue,FR, Elaflex

WM026471-0016

Splash guard, id=26, od=92, BP dark blue,AT, Elaflex

WM026471-0017

Splash guard, id=26, od=92, BP dark blue,UK, Elaflex

WM026471-0018

Splash guard, id=26, od=92, BP light blue,AT, Elaflex

WM026471-0019

Splash guard, id=20, od=113, black, OPWmodel 8BL-0400 black (for nozzle 3/4")

WR001386-0001

Splash guard, id=20, od=113, yellow-CE-ATEX, OPW model 8Y-0900 yellow-CE/ATEX (for nozzle 3/4")

WR001386-0002

Splash guard, id=20, od=113, yellow, OPWmodel 8Y-0900 yellow (for nozzle 3/4")

WR001386-0003

318 WM048522 Rev 08 10/2015

13 Hanging hardware


Splash guard, id=20, od=113, silver, OPWmodel 8S-0200 silver (for nozzle 3/4")

WR001386-0004

Splash guard, id=20, od=113, red, OPWmodel 8R-0300 red (for nozzle 3/4")

WR001386-0005

Splash guard, id=20, od=113, green, OPWmodel 8G-0100 green (for nozzle 3/4")

WR001386-0006

Splash guard, id=20, od=113, blue, OPWmodel 8B-0500 blue (for nozzle 3/4")

WR001386-0007

Splash guard, id=32, od=113, black, OPWmodel 8HBL-0400 black (for nozzle 1")

WR001387-0001

Splash guard, id=32, od=113, black-CE-ATEX, OPW model 8BL-0400 blackCE/ATEX (for nozzle 1")

WR001387-0002

Splash guard, id=32, od=113, yellow, OPWmodel 8HY-0900 yellow (for nozzle 1")

WR001387-0003

Splash guard, id=32, od=113, yellow-CE-ATEX, OPW model 8HY-0900 yellowCE/ATEX (for nozzle 1")

WR001387-0004

Splash guard, id=32, od=113, silver, OPWguard model 8HBL-0250 silver (for nozzle1")

WR001387-0005

Splash guard, id=32, od=113, red, OPWmodel 8HBL-0300 red (for nozzle 1")

WR001387-0006

Splash guard, id=32, od=113, green, OPWmodel 8HG-0100 green (for nozzle 1")

WR001387-0007

Splash guard, id=32, od=113, blue, OPWmodel 8HBL-0500 blue (for nozzle 1")

WR001387-0008

Splash guard, id=21, od=107, black, AILE,(nozzle 3/4"): 11A / 11AP / 11B / 11BP / 13A/ 13AP

WR001388-0001

Splash guard, id=21, od=107, yellow, AILE,(nozzle 3/4"): 11A / 11AP / 11B / 11BP / 13A/ 13AP

WR001388-0002

Splash guard, id=21, od=107, silver, AILE,(nozzle 3/4"): 11A / 11AP / 11B / 11BP / 13A/ 13AP

WR001388-0003

WM048522 Rev 08 10/2015 319

13 Hanging hardware


Splash guard, id=21, od=107, red, AILE,(nozzle 3/4"): 11A / 11AP / 11B / 11BP / 13A/ 13AP

WR001388-0004

Splash guard, id=21, od=107, green, AILE,(nozzle 3/4"): 11A / 11AP / 11B / 11BP / 13A/ 13AP

WR001388-0005

Splash guard, id=21, od=107, blue, AILE,(nozzle 3/4"): 11A / 11AP / 11B / 11BP / 13A/ 13AP

WR001388-0006

13.4 HoseSee also "Bayonet coupling" page 328.


Goodyear hoses 3.02m

- ID=16mm, blackWR001572-0001

- ID=19mm, blackWR001571-0001

- ID=25mm, blackWR001605-0001


- ID=16mm, blackWR001446-0001

- ID=19mm, blackWR001441-0001

- ID=25mm, blackWR001604-0001

Goodyear hoses 4.30 m

- ID=16mm, blackWR001574-0001

- ID=19mm, blackWR001573-0001

- ID=25mm, blackWR001602-0001


- ID=16mm, blackWR001450-0001

- ID=19mm, blackWR001444-0001

- ID=25mm, balckWR001601-0001


- ID=16mm, blackWR001576-0001

- ID=19mm, blackWR001575-0001

IRPCO hoses 3.02m

320 WM048522 Rev 08 10/2015

13 Hanging hardware


- ID=19mm, blackWR001596-0001

- ID=25mm, blackWR001606-0001

IRPCO hoses 4.30m

- ID=19mm, blackWR001598-0001

- ID=25mm, blackWR001603-0001

IRPCO hoses 4.90m

- ID=19mm, blackWR001600-0001

- ID=25mm, blackWR001437-0001

Elaflex hoses 3.02m (non LT)

- Non LT SL 16mm, male THD, R1" BSP -3/4"

WM046775-0001

- Non LT SL 21mm, male THD, R1" BSP -1"

WM046777-0001

- VR Non LT 21mm, M34x1,5 - M34x1,5WM046779-0001



WM046775-0016


WM046777-0016




WM046775-0004


WM046777-0004



- Non LT SL 16mm, MALE THD, R1" BSP -3/4"

WM046775-0007

- Non LT SL 21mm, MALE THD, R1" BSP -3/4"

WM046777-0007



WM048522 Rev 08 10/2015 321

13 Hanging hardware



WM046775-0013


WM046777-0013

Elaflex low temp hoses 3.02m

- LT SL 16 mm, male THD, R1" BSP - 3/4"WM046775-0002

- LT SL 21 mm, male THD, R1" BSP - 1"WM046777-0002

- VR LT 21mm, M34x1,5 - M34x1,5WM046779-0002



- LT SL 21 mm, MALE THD, R1" BSP - 1"WM046777-0005

- VR LT 21mm, M34x1,5 - M34x1,5WM046779-0004




- VR LT 21mm, M34x1,5 - M34x1,5, 4,90 mWM046779-0006







Elaflex biodiesel hoses 3.02m (non LT)

- Non LT SL 16mm Biodiesel, male THD,R1" BSP - 3/4"

WM046775-0003

- Non LT SL 21mm Biodiesel, male THD,R1" BSP - 1"

WM046777-0003



WM046775-0006


WM046777-0006

322 WM048522 Rev 08 10/2015

13 Hanging hardware




WM046775-0009


WM046777-0009



WM046775-0012


WM046777-0012



WM046775-0015


WM046777-0015

Elaflex DEF hoses

- DEF ID=16, L=4,9 m, black, with stainlessfitting

WM061818-0001

- DEF DEF ID=16, L=4,3 m, black, withstainless fitting

WM061818-0002

ID=19mm, l=3.5m, blackWR001440-0001

ID=19mm, l=4m, blackWR001442-0001

ID=19mm, l=4.5m, blackWR001443-0001

ID=16mm, l=3.5m, blackWR001445-0001

ID=16mm, l=4m, blackWR001447-0001

ID=16mm, l=4.5m, blackWR001449-0001

13.5 Hose sleeve

13.5.1 Hose sleeve for 16mm hose


Cover moulded, blackWM007104-0001

Cover moulded, blueWM007104-0002

Cover moulded, BP dark blueWM007104-0008

WM048522 Rev 08 10/2015 323

13 Hanging hardware


Cover moulded, BP light blueWM007104-0009

Cover moulded, greenWM007104-0004

Cover moulded, light greenWM007104-0011

Cover moulded, greyWM007104-0012

Cover moulded, orangeWM007104-0006

Cover moulded, redWM007104-0003

Cover moulded, whiteWM007104-0007

Cover moulded, yellowWM007104-0005

Cover moulded, light yellowWM007104-0011

13.5.2 Hose sleeve for 21mm hose


Cover moulded, blackWM007545-0003

Cover moulded, blueWM007545-0001

Cover moulded, BP dark blueWM007545-0008

Cover moulded, BP light blueWM007545-0009

Cover moulded, greenWM007545-0005

Cover moulded, light greenWM007545-0010

Cover moulded, greyWM007545-0012

Cover moulded, orangeWM007545-0006

Cover moulded, redWM007545-0004

Cover moulded, whiteWM007545-0007

Cover moulded, yellowWM007545-0002

Cover moulded, light yellowWM007545-0011

13.6 Break-awaway, sight glass etc


Sight glassWM002348

Break-away LT with swivelFWM0055866

Coupling straight male M42x1.5. femaleM32x1.5

WM002058

324 WM048522 Rev 08 10/2015

13 Hanging hardware


Break-away with swivleWM002024

Break-away with swivle (South Africa, vitonO-ring)

WM061001

Swivel LTWM055865

SwivelWM002015

Swivel (South Africa, viton O-ring)WM061004

Break-awaymale THDM34x1.5 female THD34x1.5

WM002068

Sight glass VRWM002030

Break-away and swivel, dieselWM009013

Break-away and swivel, diesel (South Africa,viton O-ring)

WM061006

Swivel, Male 42x1.5. female 1"WM003048

Swivel, Male 42x1.5. female 1" (SouthAfrica, viton O-ring)

WM061007

Break-away and swivel, diesel AustraliaWM045080

Break-away with swivel as markedWM038270

Break-awaymale THDM34x1.5 female THD34x1.5 as marked

WM041849

Break-away, female M34, female M34WR001415

Swivel, with break-away, male 3/4", female3/4"

WR001416-0001

Break-away, female 1"NPT, female 1"NPTWR001417-0001

Break-away, female 3/4"NPT, female3/4"NPT

WR001417-0002

Break-away, female 1"NPT, female 1"NPTWR001418

Break-away, female 3/4"NPT, female3/4"NPT

WR001419

Swivel, male 3/4NPT, female 3/4NPTWR001398-0001

Swivel, male 1NPT, female 1NPTWR001398-0002

Swivel, male 3/4NPT, female 3/4NPTWR001399-0001

Swivel, male 1NPT, female 1NPT, plane ofrotation 45°

WR001400-0001

WM048522 Rev 08 10/2015 325

13 Hanging hardware


Sight glass, male 3/4NPT, female 3/4NPT,without filter

WR001403-0001

Sight glass, male 3/4NPT, female 3/4NPT,with Helix

WR001404-0001

Sight, male 1NPT, female 1NPT, with Helixtglass

WR001404-0002

Check valve, safety pressure peak (op-tion)

- Hose, 1" NPTWM008731

- Hose, 3/4" NPTWM008731-0001

13.7 Hose, LPG


LPG hose 3,35m

- ID=16, right threaded (only for Gasquard)WM0046911

- ID=16, left threadedWM004691-00072

LPG hose 4,3m

- ID=16, right threaded (only for Gasquard)WM004691-00103

- ID=16, left threadedWM004691-00114

- With break-away elaflex ARK 19. ID=16.L=5,1m

WM021821-00045

13.8 Reusable break ARK 19 - Helix 1000 LPG

4.3.2.1.

8.7.6.5.

326 WM048522 Rev 08 10/2015

13 Hanging hardware

11.10.9.


2/1Hose, LPGwith break-away ark 19.5, ID=16,L=5,1m

WM021821-00041

2/1Support U-shape breakawayWM0594222

2/1Support, box shape breakawayWM0594213

4/2Nut, M8, thin, stainless steelWM059428-00014

4/2Washer, plain, ID=8,2 OD=18 T=1WM0076645

4/2Nut, M8WB000228-00046

4/2Washer, plain, M8, ID=8.4, OD=16, T=1.6WB000232-00047

2/1SupportWM0618038

2/1Support hose clamp, greyWM062207-F0509

2/1Support, box shape hose clampWM06187210

4/2Clamp for 13-16 mm hose with nutsWM04185911

Quantity per pump (double sided/single sided)

13.9 Nozzle, gasguard - LPG

4. ---3.2.1.

8.7.6.5.

WM048522 Rev 08 10/2015 327

13 Hanging hardware

10.9.


Nozzle, LPG ZVG2 DISH connectionWM029761-00011

Nozzle, LPG ZVG2 ACME connectionWM029761-00022

Nozzle, LPG Elaflex, ZVG2, EUROWM029761-00053

Nozzle, LPG gasguardWM042719-00024

LPG, gasguard, adapter plate, switchWM0445585

LPG, gasguard adapter plate, nozzleWM0445756

LPG, gasguard, adapter plate, long threadWM0454257

Nozzle, LPG BoessenkoolWE0005948

Coupling straigt 3/4 NPT MALE - 1,5X30lefthandtreaded male

WM0428699

Boessenkool adpter plate LPGWM04392010

13.10 Nozzle lock - Padlock


PadlockWM0031891

Pin

- 1 nozzle, l = 103 mmWM032132-00012

13.11 Bayonet coupling

2.1c.1b.1a.

5.4.3.

328 WM048522 Rev 08 10/2015

13 Hanging hardware


Coupling, straight Elaflex hose

- 16mm, no VRWM051877-00011a

- 21mm, no VRWM051877-00021b

- VRWM0519121c

Lock pin wire dia=3,2mmWM0519112

Lock pin wire dia=3,2mmWM0518933

Hose, bayonet coupling4

- Id=16, l=4,32m, no VRWM032867-0001

- Id=16, l=4,32m, LT, no VRWM032867-0002

- Id=16, l=4,32m, biodiesel, no VRWM032867-0003

- Id=21, l=4,32m, no VRWM032869-0001

- Id=21, l=4,32m, LT, no VRWM032869-0002

- Id=21, l=4,32m, biodiesel, no VRWM032869-0003

O-ring5

- No VR, t=4.2, di=23WM044244-0001

- VRWM053701

WM048522 Rev 08 10/2015 329

13 Hanging hardware

14 Cables

See also drawing WM048976.

14.1 Misc.

4.3.2.1.

8.7.6.5.

12.11.10.9.

15.14.13.


Plastic fastener EC27WM0319741

CoverWM0490222

Cable single wire, 1x0.75 GN/YE, l=150,Grounding cable for SPM (all PT configs)and S/V display (10.4" config.)

WM003933-00013

Etherline CAT5e, l=1800, For UPD in LEE,both with and without PT and also SPM toiX when PT (config. with 2 iX boards, i e 5.7"color or 10.4" display).

WM049795-00034

Cable multi 2 pc 12x0.25 l=200, 200 (IEC)(only use when have IPB and preset (non-ADA) at the same time)

WM050160-00015

Cable high voltage 3G1.5 zone l=1300WM008892-00036

330 WM048522 Rev 08 10/2015

14 Cables


Cable 5G0.75 zone l=2500WM026331-00017

Connector, cable, terminal block 5 socketWM0536918

Cable 4x0.34, l=1200, Used either withcheck valves (an option for Vapor Gate,which is a VR option) or with Wayne VAC

WM019845-00029

Cable, H05VV5-F4G2.5 L=1800 (power400V)

WM031127-000110

Cable high voltage 5G1.5 zone L=1800(power 230 V)

WM025845-000111

Cable high voltage 3G1.5 zone L=1600WM006828-000412

Cable high voltage 5G2.5 zone L=2000WM055994-000113

Cable, nozzle switch converter to iGem,Mexico, HS

WU013068-000114

Cable, nozzle switch converter to iGem,Mexico

WU013064-000115

14.2 Annunciator/buzzer/beeper for PTAnnunciator/buzzer/beeper for PT, see page 113.

2.1.


1Cable 4x0.34, l=600, (UL), onlymonochrome5.7" display

WM040568-00011

1Cable 4x0.34, l=600, (IEC)WM048852-00012

14.3 ATCATC, see page 254.

4.3.2.1.

WM048522 Rev 08 10/2015 331

14 Cables

8.7.6.5.


1Moulded vapor barrier grommet and cable,l=650 (UL)

WM042343-00011

1Moulded vapor barrier grommet and cable,l=650 (IEC)

WM044872-00012

1Cable 4x0.34 L=400, iGEM to TTL/CANconv.board (UL)

WM042321-00013

1Cable 4x0.34 L=400, iGEM to TTL/CANconv.board (IEC)

WM048859-00014

1Cable 4x0.34 L=1100, TTL/CAN conv.boardto ISB (UL)

WM040866-00015

1Cable 4x0.34 L=1100, TTL/CAN conv.boardto ISB (IEC)

WM048858-00016

1Cable assembly, CAN bus, iGEM toTTL/CAN converter, l=400 (UL)

WU008819-00017

1CABLE, 4x0.34 L=150 (Only needed togeth-er with push button (Helix 6000 columns))

WM022505-00018

14.4 Barcode scannerBarcode scanner, see page 91.

4.3.2.1.


1Cable multi, l=750, iX to scanner and SPMwhen 10.4" display (IEC)

WM049322-00011

1Cable multi, l=750, iX to scanner and SPMwhen 5.7" display color (IEC)

WM049322-00022

1Cable, RS-232/24V, iX to Scanner and SPMwhen 5.7" display monchrome + SPM (UL)

WU008898-00013

1Cable, RS-232/24V, iX to Scanner when 5.7"display monchrome only (UL)

WU008898-00024

332 WM048522 Rev 08 10/2015

14 Cables

14.5 Cable harness (LEE to EH)

3.2.1.


Cable harness

1- ULWM0430071

1- IECWM0430882

4Harness clamp for railWU008226-00013

14.6 Cables unique for Helix 6000, 55-55


Intrinsic safe barrierWM0024501

Cable flat, round jacketed 16-position 1.27-pitch L=300

WM048878-00022

Cable multi, 6x0.5 BK L=200 (Betweennozzle board and expansion board)

WM056742-00013

Cable, 4x0.34 L=1200 (remote)WM019845-00024

Connector, cable, mini UMNL, 8 pin (2x4)WM0025905

Cable flat, round jacketed 16-position 1.27-pitch L=1000 (Only when no push buttonand/or SMS)

WM054523-00016

Cable multi, 2 pc 2x0.5 L=1000 , 2 pc 1x0.5GR/YE L=200 (Between 5th motor and ex-pansion board)

WM056771-00017

14.7 Card readerCard readers, see page 84.

4.3.2.1.


1Cable multi SPM, to Sankyo card reader,RS232 WU001002-0001

WU001091-00011

WM048522 Rev 08 10/2015 333

14 Cables


1Cable multi 6x0.34, l=600, Only for cardreader WU003908-0001, UL cable version

WM040280-00012

1Cable multi 6x0.34, l=600, Only for cardreader WU003908-0001 - IEC cable version

WM048842-00013

1Cable, SPM, Only for card readerWU008412-0001, UL cable version, nonADA

WU008412-00014

14.8 Citizen (UL only)Citizen printer, see page 97.

2.1.


1Cable round jacketed 10-position, l= 700,Printer data with SPM.

WM040220-00011

1Cable, ix board to citizen printer, l=2500,Printer data when no SPM.

WM040220-00022

14.9 Connection board, Helix 1000, remote


1Cable, 8x0.34 L=400WM025759-00021

1Cable, 10x0.34 L=250WM025766-00012

1Connector, cable, mini UMNL, 16 pin (2x8)WM0025873

1Connector, cable, mini UMNL,20 pin (2x10)WM0033474

14.10 DEF/AdBlue (B2B combo)DEF/AdBlue (B2B combo), see page 77.

4.3.2.1.

334 WM048522 Rev 08 10/2015

14 Cables

8.7.6.5.


Cable high voltage, 5G1.5 zone L=1200WM060262-00011

Cable, 3x0.5 L=1000WM060245-00012

Cable high voltage, 3G1.5 zone L=1200WM060250-00013

Cable, 4x0.34 L=250WM060284-00014

Cable, 4x0.34 L=400WM048859-00015

Cable, 4x0.34 L=400WM022505-00026

Cable flat, round jacketed 16-position 1.27-pitch L=1000

WM048878-00017

Cable multi 4g1.5 zone L=5500, 3x1.5 bk,1x1.5 gr/ye L=150

WM037852-00018

14.11 EMTEMT, see page 109.

4.3.2.1.


1Cable 8x0.34 l=1750, EMT to iGem whenEMT in LEE (UL)

WM045337-00011

1Cable, igem to EMTs, l=200, EMT to iGemwhen EMT in EH (UL)

WM045337-00022

1Cable 8x0.34 l=1750, EMT to iGem whenEMT in LEE (IEC)

WM048862-00013

1Cable 8x0.34 l=250, EMT to iGem whenEMT in EH (IEC)

WM048862-00024

WM048522 Rev 08 10/2015 335

14 Cables

14.12 HeaterHeater see page 122.

4.3.2.1.

7.6.5.


1Cable multi, l=700, 24V power to heater(IEC) (PT)

WM023796-00051

1Cable multi, l=400, AC power to heater 230V(UL)

WM044536-00012

1Cable multi, l=400, AC power to heater 230V(IEC) (PT)

WM048860-00013

1Cable multi, l=600, AC power to heater 230V(IEC) (no PT)

WM048860-00024

1Cable 4x0.34, l=1200, Used either withcheck valves (an option for Vapor Gate,which is a VR option) or with Wayne VAC

WM019845-00025

1Cable 24VDC power, l=700, power to heater(UL)

WU008645-00026

Cable multi, 1x0.5 RD, l=1000, 24V, Powerto heater when no PT (IEC) or Power toEthernet switch

WM023796-00017

14.13 iButton/Dallas keyiButton/Dallas key, see page 93.

1.


1Cable, 2x0.5 l=2300WM053793-00011

14.14 iGem printeriGem Printer see page 136.

336 WM048522 Rev 08 10/2015

14 Cables

4.3.2.1.

5.


Cable multi, 1x0,5 rd, 1x0,5 bk, 6x24 AWG-thermal printer

WR002000-00011


WR001891-00012


WR001892-00013

Cable multi, 1x0.34 rd L=100, 100 1x0.34bk L=100, 100

WM049912-00014

Cable multi, 1x0.5 RD L=1400, 1x0.5 bkL=1400

WM023796-00065

14.15 ISBISB, see page 65.

3.2.1.


Cable round jacketed 16-position l=300for 2nd ISB

1

1 *1- ULWM040216-00022

1 *1- IECWM048878-00023

1Cable flat, 16-position, l=400WM003861-00024

*1 Only needed if 2 ISB:s (cable between them).

WM048522 Rev 08 10/2015 337

14 Cables

14.16 Junction box

14.16.1 Junction box ULJunction box UL, see page 245.

1.


1Cable multi junction box to connectionboard, suction pump, l=760

WM045755-00011

14.16.2 Junction box IECJunction box IEC, see page 247.

4.3.2.1.

8.7.6.5.

12.11.10.9.

15.14.13.


1Moulded vapor barrier grommet and cable,4G2.5, l=750, (400V power)

WM045736-00011

1Moulded vapor barrier grommet and cable,5G1.5, l=700 (230V power)

WM045734-00012

338 WM048522 Rev 08 10/2015

14 Cables


1Moulded vapor barrier grommet and cable,4G2.5, l=750 (data)

WM045732-00013

1Cable high voltage, 5G1.5, zone l=1800(dispenser relay)

WM025912-00014

1Moulded vapor barrier grommet and cable5G1.5 l=1000 (large)

WM045878-00015

1Moulded vapor barrier grommet and cable3G1.5 l=1300 (small)

WM045742-00016

1Moulded vapor barrier grommet and cable5G0.75 L=2500 (small)

WM050062-00017

1Moulded vapor barrier gromet and cableetherline CAT5e (small)

WM047051-00018

1Moulded vapor barrier grommet and cable4G2.5 l=1200 (Only used for Helix 6000 55-55, suction)

WM056812-00019

1Moulded vapor barrier grommet and cable3G1.5 l=1000 (Only used for Helix 6000 55-55, remote)

WM056849-000110

1Moulded vapour barrier grommet and cable5G2.5 l=1100

WM056011-000111

Grommet blind12

- M20WM001591

1, 2, 3- M25WM003241

Grommet13

- M16, dia 5-10 mmWM029991

1, 2, 3- M20, dia 7-12 mmWM029992

1- M20 hummel dia 7-12 mmWM007739

2- M20, dia 10-14 mmWM029998

- M25 dia 13-18 mmWM003257

Grommet reducer M20 male-M16 femaleWM01702714

Sealing VET15

2- Diameter=21, cable diameter 7-12WM047274-0001

2- Diameter=27, cable diameter=7-12WM047274-0002


WM048522 Rev 08 10/2015 339

14 Cables



14.17 LED-ComLED-Com, see page 120.

1.


1Cable flat, 16-position, l=400 for LED-Com(IEC)

WM003861-00021

14.18 LPG

1.


2Cable, 2x0.34 l=200, LPG push buttonWM058228-00011

14.19 Media Display

4.3.2.1.

8.7.6.5.

11.10.9.

340 WM048522 Rev 08 10/2015

14 Cables


5.7" Media display (monochrome)

1Cable round SC, Jacketed 16-positionl=1800

WM040238-00011

5.7" Media display (color)

1Cable multi 2x0.34, l=400, iX board to TFTinterface board, LED drive.

WM043672-00012

1Cable, USB type A male - type B maleL=500

WM024585-00033

2Cable single wire 1x0.34 BK L=50WM0364504

10.4" Media display

1Cable multi 5x0.34, l=300 for Soft keys(IEC), from soft keys (10.4") to iX board

WM048853-00015

1Cable multi 2x0.34, l=400, (IEC), LED driverboard to iX board

WM043677-00016

1Cable multi LED backlight (IEC), data to LEDdriver board

WU002745-00017

1Cable multi, 1x0.5 l=300, (IEC), TFT boardto S/V display (24V)

WM023796-00048

1Cable single wire, 1x0.5 wh L=50WM053737-00019

1Cable single wire 1x0.75 gn/ye L=150WM053133-000210

1Cable single wire 1x0.34 bk L=50WM03645011

14.20 MUXMUX see page 123.

4.3.2.1.


1Cable, 6x0.5WM051769-00011

1Cable 5x0.75 zone L=2500WM053751-00012

1Cable 2x0.5 L=500WM036349-00013

1Cable multi 1x0.5 RD L=400, 1x0.5 BKL=400

WM055903-00014

WM048522 Rev 08 10/2015 341

14 Cables

14.21 Nozzle converterNozzle converter see page 77.

3.2.1.


Cable 10x0.34 l=200 nozzle switches

- ULWM040747-00011

- IECWM048857-00012

Cable single wire, 2 pc 1x0.34 bkWM0542093

14.22 Nozzle switch

3.2.1.


1Moulded vapor barrier grommet and cable,l=650 (UL)

WM040992-00011

1Moulded vapor barrier grommet and cable,l=650 (IEC)

WM044870-00012

4Cable 1x0.34 bk l=50WM0542233

14.23 Power supplyPower supply, see page 65.

4.3.2.1.


1 *1Cable high voltage 3G1.0 zone l=350, ACpower (UL)

WM040286-00011

342 WM048522 Rev 08 10/2015

14 Cables


1 *1Cable high voltage 3G1.0 zone l=350, ACpower (IEC)

WM048848-00012

1 *1Cable 4x0.5 l=400, DC power (UL)WM040297-00013

1 *1Cable 4x0.5 l=400, DC power (IEC)WM048849-00014

1Cable multi 2 pc 2x0.5 L=600, 400 (powersupply - iGEM)

WM053648-00015

1Cable multi 1x0.75 BU, 1x0.75 BN, 1x0.75gr/ye L=300 (230V)

WM025811-00016

1Cable multi 1x0.75 BU, 1x0.75 BN, 1x0.75gr/ye L=400 (230 V)

WM025811-00037

*1 One extra power supply needed if more than one iX board.

14.24 PresetPreeset kaypad, see page 79.

3.2.1.


1Cable 12x0,34, l=500WM047436-00011

1Cable, preset with payment terminal,l=1800mm, (UL)

WU007486-00012

1Cable, preset, l=800mm, (UL)WU007486-00023

14.25 Protocol board cables

4.3.2.1.

8.7.6.5.

WM048522 Rev 08 10/2015 343

14 Cables


1Cable multi 1x0.5 br l=150, 1x0.5 wh l=150(UKCL, USCL)

WM048975-00011

1Cable 2x0.5 zone l=250 (IFSF LON)WM010634-00012

1Cable 4x0.34 l=500 (ATCL)WM003736-00023

1Cable multi 1x0.5 rd l=280, 1x0.5 bk l=280(ATCL)

WM035206-00014

1Cable 4x0.5 l=900 (SINP/NPCL)WM006833-00055

1Connector, cable, terminal block 4 socket(1x4) (USCL)

WT0022156

1Connector, cable, terminal block 8 socket(1x8)

WM0010437

1Connector, cable, terminal block 10 pin(1x10)

WT0024588

14.26 PT and media

4.3.2.1.

8.7.6.5.

12.11.10.9.

15.14.13.

344 WM048522 Rev 08 10/2015

14 Cables


1Cable 2x0.75, l=600, from connection boardto iX board 5.7" mono displ. (UL)

WM040490-00011

1Cable 2x0.75, l=600, from connection boardto iX board (IEC)

WM048851-00012

1Cable 2x0.34, l=600 for RS485 from iX toConnection board (UL)

WM040913-00013

1Cable 2x0.5, l=1800 for RS485 from iX toConnection board (IEC)

WM048875-00024

1Cable multi 2x0.34, l=1500 (IEC), from iGEMto TFT board (goes from both A and B side)

WM023176-00035

1Connector, cable, mini UMNL, 20 pin (2x10)(IEC)Connetor for TFT cable (WM023176-0001)

WM0033476

1Cable etherline, CAT5e, l=1000, from iXboard to Ethernet switch for monochrom 5.7"displ.

WM040870-00017

1Cable multi 1x0.5, l=500, (IEC), TFT (24V)to iX board

WM020667-00038

1Cable flat, 34 PIN, l=300, (IEC) Flat cable10.4": display to iX board. 5.7": TFT boardto iX board

WM021228-00019

1Cable 2x0.34, l=400, (IEC), TFT board to iXboard, CAN interface

WM023148-000110

1Cable single wire, l=1050, grounding of PTbezel (IEC)

WM048861-000211

1Cable single wire, 4mm ring terminals,l=1050, grounding of PT bezel (UL)

WM045328-000212

1Cable single wire, 4mm ring terminals,l=200, grounding of printers (UL)

WM045328-000313

1Cable, RS485, to iX board payment withoutWayne Connect (UL)

WU007882-000114

1Cable etherline CAT5e L=1000 (IEC)Cable from Ethernet board to iX board whenMedia

WM049795-000115

14.27 PulserPulser, see page 223.

WM048522 Rev 08 10/2015 345

14 Cables

4.3.2.1.

8.7.6.5.

9.


1Moulded vapor barrier grommet and cable,l=950 (WIP, UL)

WM040834-00011

1Moulded vapor barrier grommet and cable,l=950 (xWIP, UL)

WM040996-00012

1Moulded vapor barrier grommet and cable,l=950 (WIP, IEC)

WM044873-00013

1Moulded vapor barrier grommet and cable,l=950 (xWIP, IEC)

WM044871-00014

1Moulded vapour barrier grommet and cablel=1500 (WIP, IEC)

WM044873-00025

1Moulded vapour barrier grommet and cablel=1500 (xWIP, IEC)

WM044871-00026

1Moulded vapour barrier grommet and cablel=2500 (WIP, IEC) (only for Helix 6000 55-55)

WM056561-00017

1Moulded vapour barrier grommet and cablel=2500 (xWIP, IEC) (only for Helix 6000 55-55)

WM056564-00018

1Instruction label intrinsically safe circuitWE0008869

346 WM048522 Rev 08 10/2015

14 Cables

14.28 Satellite parts

2.1.


Intrinsically safe barrier for SAT nozzleswitch

WU010675-00011

Conduit reducing bushing, 3/4nptm to1/2nptf

WT009038-00012

14.29 Single push-buttons

3.2.1.


1Cable, stop button-sv display, cable fromstop button to S/V display (via PT harness)

WU007675-00011

1Cable, LEE harness to call button board,l=2000, cable for intercom call button (viaPT harness)

WU008413-00012

1Cable, call button to call button board, l=300,cable for intercom call button to board

WU008414-00013

14.30 Speaker IntercomSpeaker Intercom see page 109.

2.1.


1Cable, 24VDC power, l=500WU008645-00011

1Cable, H05VV5-F 5G0.75 L=1500WM025854-00032

WM048522 Rev 08 10/2015 347

14 Cables

14.31 SPM

4.3.2.1.

7.6.5.


1Cable USB type A male - type B male,l=700, iX to SPM, 5.7" display. Only for QV-GA (IEC).

WM024585-00021

1Cable, USB type A male - type B male,l=200, 5.7" color display. Only for color QV-GA (UL).

WU008808-00022

1Cable, USB type A male - type B male,l=2000, 5.7" monochrome display. Only formonochrome QVGA (UL).

WU008808-00043

1Cable USB type A male - type B male,l=2000, iX to SPM, 10.4" display. Only forVGA (IEC).

WM024585-00044

1Cable from connection board to SPM (24V),Power to SPM (IEC)

WM036758-00025

1Cable multi, 24V, Connector Board-SPM/Citizen Printer, mono 5.7" display.Only for Citizen printer and 5.7"monochrome display (UL).

WU007487-00016

1Cable, ground strap, Grounding cable forSPM, UL only.

WU008870-00017

14.32 Switchable motor

2.1.

Switchable motor, see page 124.

348 WM048522 Rev 08 10/2015

14 Cables


1Cable, l=100WM055951-00011

1Cable single wire 1x1.5 bk l=100WM052730-00012

14.33 UPD in EH

4.3.2.1.

5.


1Cable, etherline CAT5e l=500 for displaydata/power. Only for EH placement of UPD.(UL)

WM040870-00081

1Cable, etherline CAT5e l=500 for displaydata/power. Only for EH placement of UPD.(IEC)

WM049795-00082

1Cable, etherline CAT5e l=1800, display da-ta/power. Only for LEE placement of UPD(UL)

WM040870-00033

1Cable single wire, 1x0.75 BK L=800 (IEC),grounding for UPD board

WM030107-00014

1One per UPD board, only when paymentand UPDs are down in LEE

WM003933-00025

14.34 Zebra printerZebra printer, see page 94.

4.3.2.1.

WM048522 Rev 08 10/2015 349

14 Cables

8.7.6.5.


1Cable USB type A male - mini B right anglemale, l=700, Only with color QVGA (5.7"display) (UL)

WM042821-00021

1Cable USB type A male - mini B right anglemale, l=2500, Only with monochrome 5.7"display (UL)

WM042821-00012

1Cable USB type A male - mini B right anglemale, l=2500, Only with VGA 10.4" display(IEC)

WM049793-00013

1Cable 4x0.5, l=1900+600, 24V Power toZebra and SPM, for all Zebra positions (UL)

WM045724-00014

1Cable 2x0.5 L=1000, from SPM to Printer,(IEC)

WM042854-00025

1Cable single wire, ground, 4mm ring termi-nals, l=410 (UL). Grounding cable for Zebraprinter (UL)

WM045328-00046

1Cable, modular 8x0.14 L=1000 (ZebraPrinter KR403)

WM058792-00017

1Cable, 5x0.34 L=1000 (Zebra Printer KR403)WM057041-00018

14.35 4 User cables

4.3.2.1.

8. ---7.6.5. ---

12.11.10.9.

350 WM048522 Rev 08 10/2015

14 Cables

15.14.13.


4U upper connector boardWM0523811

Cable, 10x0.5, l=500WM053733-00012

Cable single wire, 2 PC 1x0.34 BK (Usedtogether with WM058444-0001)

WM0542093

Cable multi, 10x0.5 BK, l=200, 300 (Onlyused when 4U and UPD combination 3+1)

WM052394-00014

Cable multi, 10x0.5 BK, L=200, 300 (Onlyused when 4U and UPD combination 2+2,1+1 or 2+1)

WM052391-00015

Cable multi, 1x0.5 rd l=500, 1x0.5 bk, l=500(24V cable between CPU boards)

WM005501-00026

Cable, 2x0.34 L=1300 (Only used when 4Uand UPD combination 3+1)

WM052379-00017

Cable flat, round jacketed 16-position 1.27-pitch l=1000 (Only used when 4U and UPDcombination 2+2, 1+1 or 2+1)

WM054123-00018

Cable flat, round jacketed 10-position 1.27-pitch l=600 (In harness, but added extra)

WM054122-00019

Cable multi, 2 pc 2x0.5 l=1000 ,2 pc 1x0.5gr/ye l=200

WM050322-000110

Cable multi, 1x0.5 RD L=500, 1x0.5 BKL=500

WM005501-000211

Cable multi, 10x0.5 bk l=200, 300WM052394-000112

Cable, motor cntrl, iGems to conn board, 4user

WU011182-000113

Cable, bitbus, iGem to sales volume displayL=650

WM040234-000114

Cable, nozzle switch, dual iGem to converterboard

WU011947-000115

14.36 Tilt switchTilt switch, see page 117.

WM048522 Rev 08 10/2015 351

14 Cables

2.1.


2Cable single wire, 1x0.75 bn l=200WM003899-00011

1Connector, cable, terminal blockWM0017672

352 WM048522 Rev 08 10/2015

14 Cables

15 Misc.

15.1 Tools / Remote control

2.1.


Tube removal toolWM0474631(See also service manual W048523, chap-ter: "Product tube replacement")

1Remote control with batteryWM0022902

2Battery LR03 size AAA 1.5V to the remotecontrol

WM002289

15.2 Installation kit, suction standard

3.2.1.


1Flange lower, non returnWM0274911

1Ring galvanic isolationWM0289422

1O-ring T=3, ID=64.5WM0004463

15.3 UK Installaion, Helix 6000


1Support, U-shape break away, vapour recov-ery UK

WM0487231

Support, U-shape break away, VR UK, Helix1000

WM0538802


WM048522 Rev 08 10/2015 353

15 Misc.


2Washer, plain id=8,2 od=18 t=1WM0076644

2Nut, M8WB000228-00045

6Gasket ID=18, OD=40, T=6WM0456486

1Coupling, straight male GE 3/8" D=10WM0205917

2Bushing , male R1/2" x female Rp3/8"WB000343-00018

1Coupling, 90 degree male WE 3/8" D=10WM0204319

1Coupling, T-coupling female 1/2"WM03570310

1Ball valve male 1/2" - female 1/2"WM03570411

1Tube, flexible triangular flange 185mmWU007721-000112

3Screw, hex head, M8 x 30WB000213-000113

3Washer, plain, M8 id=8,4, od=17, t=1,6WM022836-000114

1Gasket triangular 1 1/2"WM04409115

1Flange triangular 1 1/2" B.S.P.WM04409216

1Cover Di=104 H=45WM03566717

1Cap di=101,6 non threadedWM03565918

Coupling, straight male GE3/8" D=12WM06250519


See also installation instruction "Helix 6000, Vapour recovery UK" - WM054067.

15.4 Decal / sticker

4.3.2.1.

8.7.6.5.

12.11.10.9.

16.15.

14.13.

354 WM048522 Rev 08 10/2015

15 Misc.

20.19.18.17.

24.23.22.21.

28.27.26.25.

32.

31.

30. ---29.

34.

33.


- BulgariaWE0002511

- GermanyWM0036882

- ItalyWM0036743

- ItalyWM0036734

- SpainWM0036805

- BelgiumWM0041236

- CzeckrepublicWM0044737

- FranceWM0041248

- HungaryWM0043329

- LatviaWM00623910

- LithuaniaWM00623711

- PolandWM00413012

WM048522 Rev 08 10/2015 355

15 Misc.


- PortugalWM00484013

- RomaniaWM00484114

Sticker high voltageWM00333215

Instruction label dataWM02652716

Instruction label SATWM05430617

Instruction label tank levelWM05430718

Instruction label cash buttonWM05430819

Instruction label vapour gateWM05430920

Instruction label speakerWM05431021

Instruction label IVGPLWM05431122

Instruction label CAT 5WM05431223

Instruction label phone line GlobalcomWM05431324

Instruction label Cepsa ethernet LANWM05431425

Instruction label Cepsa ethernet PCWM05431526

Instruction label moohWM05431627

Instruction label ibuttonWM05431728

Instruction label, warning decal, Potuguese(Brazil)

WU008035-001529

5Grounding decal, Sticker, white, earth,d=12,5mm

WM05612130

Identification label, Ex nA assessed compo-nents (Only for AUS/NZ!)

WM05902031

Sticker, extra safety protectedWM00667932

Sticker, caution heaterWE00115133

Warning label not for external connectionsWM06011434

356 WM048522 Rev 08 10/2015

15 Misc.

15.5 Grounding screw

3.2.1.


Grounding screw, M5WB000273-00021

Washer, lock, M5 ID=5.3, OD=10, T=0.6WB000233-00062

Nut, M5WB000228-00073

WM048522 Rev 08 10/2015 357

15 Misc.

16 3rd parts EMEA - Key pads and Card Reader

16.1 Standard parts 3rd Party


Panel, inset, key padsWM052607-F1051

Panel, card reader, front adapter w/fastenersWM052603-F1052

Panel, card reader, adapter, innerWM0501183

Gasket, H=220, W=178, T=8WM0510654

Gasket, card reader adapter, small PTWM0510695

Gasket, pin pad adapter, small PTWM0510726

Cable single wire, 1x1.5 GN/YE L=100WM053133-00018





Lock Nut, M4WB000229-000212

16.2 Xenteo

16.2.1 Xenteo with protection


Support, flat, key pad, XenteoWM0506081

Support, flat, back, key pad, XenteoWM0506112

Self tapping screw, torx, pan head 4x8, forplastic

WM054537-00013

Lock Nut, M4WB000229-00024

Cover key pad, Grey F105WM053057-F1055

Screw, CSK socker CAP, M3x10WM024723-00016


Gasket, Key pad, XenteoWM0383708

Gasket, card reader, small PTWM0510709

358 WM048522 Rev 08 10/2015


16.2.2 Xenteo without protection


Support, flat, key pad, XenteoWM0524251

Support, flat, back, key pad, XenteoWM0506112


WM054537-00013

Lock Nut, M4WB000229-00024


Gasket, Key pad, XenteoWM0383706


16.2.3 Xenteo


Xenteo, Key padWM0308921

Xenteo, Card readerWM0310202

16.2.4 Xenteo, cables


Cable modular, 8x0.14, L=2000WM043685-00021

Cable 2x0.5 L=1400WM051001-00012

Cable single wire 1x0.75 BN L=300WM003892-00023

Cable single wire 1x0.75 BU L=300WM008599-00014

Cable single wire 1x0.75 GN/YE L=300WM003927-00015


WM031238-00036


WM031238-00027

Cable, Etherline CAT5e L=2000WM049795-00028

16.3 ELME OPP-B50/SCR-B50

16.3.1 ELME OPP-B50/SCR-B50 with protection


Support, flat, key pad, ELMEWM0506131

Support, ELMEWM0508812

WM048522 Rev 08 10/2015 359




WM054537-00013

Lock nut, M4WB000229-00024





16.3.2 ELME OPP-B50/SCR-B50 without protection


Support, flat, key pad, ELMEWM0524271

Support, ELMEWM0508812


WM054537-00013

Lock nut, M4WB000229-00024



16.3.3 ELME OPP-B50/SCR-B50


ELME, key pad, OPP-B50WM0332351

ELME, card reader, SCR-B50WM0330412

16.3.4 ELME OPP-B50/SCR-B50, cables



Cable, etherline CAT5e L=2000WM049795-00022

Cable multi 1x0.5 RD, 1x0.5 RD, 1x0.5 BK,L=200

WM033210-00023

360 WM048522 Rev 08 10/2015


16.4 Verifone Vx700

16.4.1 Verifone Vx700


Support, flat, key pad, VerifoneWM0498441

Support, VerifoneWM0508932



WM054537-00014

Lock nut, M4WB000229-00025


16.4.2 Verifone Vx700


Verifone, Vx700, Key padWM0462831

Verifone, Vx700, card readerWM0462842

16.4.3 Verifone Vx700, cables


Cable multi 1x0.5 RD L=200, 1x0.5 BKL=200

WM050965-00011

Cable modular 10x0.14 L=2000WM050895-00022

Cable etherline CAT5e L=2000WM049795-00023

16.5 Ingenico i9500

16.5.1 Ingenico i9500


Support, flat, key pad, IngenicoWM0507001

Support, IngenicoWM0508912


WM054537-00013

Lock nut, M3WB000229-00014

Gasket, pin pad, IngenicoWM0403805


WM048522 Rev 08 10/2015 361



Gasket, card readers, small PTWM0510707

16.5.2 Ingenico i9500


Ingenico i9500, Key padWM0408791

Ingenico i9500, card readerWM0408822

16.5.3 Ingenico i9500, cables


Cable multi modular 6x0.14 L=2000, 1x0.25BK L=30

WM043844-00021

Cable 2x0.5 L=1400WM050996-00012

Cable, etherline CAT5e L=2000WM049795-00023

16.6 Ingenico iUP/iUC250

16.6.1 Ingenico iUP/iUC250


Support, flat, Ingenico iUP250WM0513141

Support, Ingenico iUP250WM0513302


WM054537-00013

Lock nut, M4WB000229-00024


16.6.2 Ingenico iUP/iUC250 - With protection


Support, flat, Ingenico iUP250WM0546621

Support, distanceWM0546592


WM054537-00013

Lock nut, M4WB000229-00024



362 WM048522 Rev 08 10/2015




Support, Ingenico iUP250WM0513308

16.6.3 Ingenico iUP/iUC250


Key pad & Card reader kit, Ingenico iUN,BE

WM056046-00011

Key pad & Card reader kit, Ingenico iUN, NLWM056046-00022

Key pad & Card reader kit, Ingenico iUN,CZ

WM056046-00033

Key pad & Card reader kit, Ingenico iUN,Baltic

WM056046-00044

Key pad & Card reader kit, Ingenico iUN,RU

WM056046-00055

16.6.4 Ingenico iUP/iUC250, cables



WM041161-00021


Cable USB type Amale - type Bmale L=500WM024585-00013

Cable USB type Amale - type Bmale L=200WM024585-00024

16.7 Hypercom Artema

16.7.1 Hypercom Artema


Support, flat, Hypercom ArtemaWM0524291

Support, Hypercom ArtemaWM0524562

Support, controll boxWM0412283


WM054537-00014

Lock nut, M4WB000229-00025


WM048522 Rev 08 10/2015 363




16.7.2 Hypercom Artema


Hypercom Artema, Key padWM0411741

Hypercom Artema, card readerWM0411782

16.7.3 Hypercom Artema, cables




WM041161-00022



16.8 GlobalCom

16.8.1 GlobalCom


Support, flat, card reader, GlobalComWM0496331

Support, flat, L=95WM0496302

Gasket, GlobalComWM0510663

Gasket, H=220, W=178, T=8WM0510654

Panel, inset, GlobalCom, Grey F105WM052608-F1055

Panel, card reader, GlobalComWM0551236



Screw, M4x25WB000209-00109

Lock Nut, M5WB000229-000610

Self tapping screw, Torx, PAN HEAD, TYPEC ST3,5x9.5

WM054537-000111

364 WM048522 Rev 08 10/2015


16.8.2 GlobalCom


Kit - GlobalCom Key pad and Card readerWM0529451

16.8.3 GlobalCom, cables


Cable 3x0.34 L=2000WM043828-00021


WM026002-00022

Cable, ethernet CATe L=2000WM049795-00023

16.9 Hypercom EMV K1200+H2210

16.9.1 Hypercom EMV K1200+H2210


Support, L-shapeWM0518751

Support, flat, key pad, Hypercom K1200WM0524722

Support, Hypercom K1200WM0524743


Gasket, W=90, H=90, T=1,5WM0518865

Support, security switchWM0367106


Lock nut, M4WB000229-00028


WM054537-00019

16.9.2 Hypercom EMV K1200+H2210 - With protection


Support, L-shapeWM0518751

Support, flat, key pad, Hypercom K1200WM0546752



Support, Hypercom K1200WM0524745


WM048522 Rev 08 10/2015 365



Gasket, W=90, H=90, T=1,5WM0518867

Support, security switchWM0367108


Lock nut, M4WB000229-000210


WM054537-000111

16.9.3 Hypercom EMV K1200+H2210


Hypercom K1200, EMV, OKQ8 SEWM022921-00091

Hypercom K1200, VolvoTanka SEWM022921-00122

Hypercom K1200, EMV, NIND/SINDWM022921-00133

Hypercom K1200, Shell7Eleven SEWM022921-00114

Hypercom K1200, EMV, Shell7Eleven NOWM022921-00105

Hypercom K1200, EMV, Esso NOWM022921-00076

Hypercom K1200, EMV, YX NOWM022921-00087

Hypercom H2210, Insertion EMVWM0172698

Hypercom H2210, Insertion EMV,OKQ8/VOLVO

W8-1839079

16.9.4 Hypercom K1200+H2210, cables


Cable, 2x0.5 L=1800WM020660-00031

Cable, modular, 8x0.4, L=2000WM043715-00022

16.10 Verifone UX100 and UX300

16.10.1 Verifone UX100 and UX300


Support, Verifone Ux100WM0538981

Support, flat, Hypercom ArtemaWM0524292


WM054537-00013

366 WM048522 Rev 08 10/2015



Lock nut, M4WB000229-00024


16.10.2 Verifone UX100 and UX300





WM054537-00013

Lock nut, M4WB000229-00024




Key pad, Verifone Ux100, DEWM055259-00011

Key pad, Verifone Ux100, DKWM055259-00022

Key pad, Verfione Ux100, ESWM055259-00033

Key pad, Verifone Ux100, FRWM055259-00044

Key pad, Verifone Ux100, UKWM055259-00055

Key pad, Verifone Ux100, InternationalWM055259-00066



Key pad, Verifone Ux110, DEWM055262-00011

Key pad, Verifone Ux110, DKWM055262-00022

Key pad, Verfione Ux110, ESWM055262-00033

Key pad, Verifone Ux110, FRWM055262-00044

Key pad, Verifone Ux110, UKWM055262-00055

Key pad, Verifone Ux110, InternationalWM055262-00066



Card reader, UX300, STDWM055254-00011

WM048522 Rev 08 10/2015 367



Card reader, UX300, MDBWM055254-00022

Card reader, UX300, RS485, MDB, SERIAL,LAN

WM055254-00033

Card reader, UX300, LANWM055254-00044

Card reader, UX300, 160MB, SC, 2SAMS,STD

WM055254-00055

Card reader, UX300, 160MB, SC, 2SAMS,LAN

WM055254-00066

16.10.6 Verifone UX100/110 and UX300, cables


Cable, ethernet CATe L=2000WM049795-00021

Cable, USB, Type A male - Type B male,L=500

WM024585-00032

Cable, modular 8x0.14, L=2000WM054022-00023

Cable, 2x0.5, L=1400WM053994-00014

Cable, 2x0.5, L=2500WM053994-00035

368 WM048522 Rev 08 10/2015


17 Software - Helix - iX Pay


R2 iXMedia GenericWM0503841

iXPay EMV (R2 Generic IL)WM0490622

iXPay EMV (R2 GenericPt4000 IL)WM0483043

iXPay R2 Generic3PPWM0497774

iXPay Generic NL R2WM0528415

iXPay IPos R2WM0541066

iXPay R2 Jet ATWM0499617

iXPay R2 OKQ8 ATAP SEWM0508068

iXPay R2 OK/Q8 SEWM0452349

iXPay EMV R2 Topaz IEWM04523510

iXPay R2 Applegreen UKWM05704511

iXPay Fruitfield UKWM05856112

iXPay Supermac UKWM05856213

iXPay Applegreen IEWM06299714

iXPay EMV (R2 SHELL DK)WM04850215

Delek ILWM06299616

Sainsbury, UKWM06299817

iXPay R2 verision, Slave, MIDWM05410218

Data storage, SD card, 1 GBWU004539-000119

WM048522 Rev 08 10/2015 369

17 Software - Helix - iX Pay

WarrantyAny alternations or, additions to, or unauthorized work performed on the equipment withoutmanufacturer’s express written consent shall void any existing product warranty. Please seeproduct warranty information for additional details.Use only genuine parts.

Copyright notice©2015 Wayne Fueling Systems, LLCThe contents of this manual may not be copied in whole or in part without the express writtenconsent of Wayne Fueling Systems, LLC.Wayne Fueling Systems reserves the right to make revisions to this manual without priornotice.

WM048522 Rev 08 10/2015

Wayne BrazilWayne ChinaWayne SwedenWayne U.S.Wayne Indústria eComércio Ltda.

Dresser Wayne FuelEquipment

Wayne FuelingSystems Sweden AB

Wayne FuelingSystems, LLC

Estrada do Timbó(Shanghai) Co., Ltd.Hanögatan 103814 Jarrett WayAustin, TX 78728 126 - Higienópolis1221 Dong Lu RoadBox 50559USA Rio de Janeiro, RJPudong, ShanghaiSE-202 15 Malmö

BrasilChinaSweden

© 2015 Wayne Fueling Systems WM048522 Rev 08 10/2015

HELIX REV 08 - GRIT SERVICE TECHNOLOGY

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Transcript of HELIX REV 08 - GRIT SERVICE TECHNOLOGY