Fig. 144: View Of Wiper Blade Position Courtesy of VOLVO ...

Fig. 144: View Of Wiper Blade Position Courtesy of VOLVO CARS CORPORATION

WIPER MECHANISM, WINDSHIELD

REMOVAL

Fig. 145: Remove Key From Ignition Courtesy of VOLVO CARS CORPORATION

Remove the plenum cover, see PLENUM CHAMBER

NOTE: Removal steps in this procedure may contain installation details.

CAUTION: Make sure that the motor is in the park position.

2012 Volvo C30 T-5

ACCESSORIES AND BODY, CAB Other Electrical Equipment - Removal, replacement and installation

Fig. 146: Identifying Wiper Mechanism Bolts Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

INSTALLATION

To install, reverse the removal procedure.

WIPER MOTOR FRONT

REMOVAL



2012 Volvo C30 T-5


Fig. 147: Remove Key From Ignition Courtesy of VOLVO CARS CORPORATION

Remove the wiper mechanism, windscreen, see WIPER MECHANISM, WINDSHIELD

Fig. 148: Identifying Wiper Motor Front Components Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 149: Identifying Wiper Motor Front Position Courtesy of VOLVO CARS CORPORATION

Fig. 150: Identifying Wiper Motor Front Screws Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

INSTALLATION


NOTE: Note the position of the component before removal.

NOTE: Make sure that this component is installed to the noted removal position.

2012 Volvo C30 T-5


General Information

DTC Index

ACCESSORY ELECTRONIC MODULE (AEM) DTCS

ACCESSORY ELECTRONIC MODULE (AEM) - DTC INDEX

AUDIO MODULE (AUD) DTCS

AUDIO MODULE (AUD) - DTC INDEX

Volvo Code DescriptionAEM-1D01 Control module. Internal faultAEM-1D02 Control module, software. Internal faultAEM-1D03 Control module not fully programmed. Internal faultAEM-1D07 Control module. Internal faultAEM-1D08 Control module. Internal faultAEM-1D0A Control module. Internal faultAEM-5F10 Relay, engine block heater. Signal too lowAEM-5F11 Relay, engine block heater. Signal too high/Signal missingAEM-6C50 Alarm output P0. Signal too low or signal missingAEM-6C51 Alarm output P0. Signal too highAEM-6C52 Alarm output P1. Signal too low or signal missingAEM-6C53 Alarm output P1. Signal too highAEM-6C54 Alarm output S0. Signal too low or signal missingAEM-6C55 Alarm output S0. Signal too highAEM-6C56 Alarm output S1. Signal too lowAEM-6C57 Alarm output S1. Signal too high/Signal missingAEM-E001 Control module communication. Faulty communicationAEM-E003 Control module communication Faulty communicationAEM-E010 Power supply. Signal too lowAEM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version

Volvo Code DescriptionAUD-0001 Control module. Internal faultAUD-0002 Loudspeaker left front. Signal missingAUD-0003 Loudspeaker right front. Signal missingAUD-0004 Loudspeaker left rear. Signal missingAUD-0005 Loudspeaker right rear. Signal missingAUD-0006 Loudspeaker left front. Short-circuit to groundAUD-0007 Center loudspeaker. Short-circuit to ground

2012 Volvo C30 T-5

General Information DTC Index

2012 Volvo C30 T-5


ACCESSORY USB UNIT (AUU) DTCS

ACCESSORY USB UNIT (AUU) - DTC INDEX

BRAKE CONTROL MODULE (BCM) DTCS

BRAKE CONTROL MODULE (BCM) - DTC INDEX

AUD-0009 Loudspeaker left rear. Short-circuit to groundAUD-000A Loudspeaker right rear. Short-circuit to groundAUD-000D Control module. Over heatedAUD-000E Microphone terminal. Signal missingAUD-000F Microphone terminal. Signal too highAUD-0010 Microphone terminal. Signal too lowAUD-001B Configuration fault. Software faultAUD-001C Center loudspeaker. Signal missingAUD-001D Control module. Internal faultAUD-001E Control module. Internal faultAUD-001F Control module. Internal faultAUD-0020 Control module. Internal faultAUD-0021 Control module. Internal faultAUD-0022 Control module. Internal faultAUD-0023 Loudspeaker front. ShortedAUD-0024 Loudspeaker rear. ShortedAUD-0025 Control module. Internal faultAUD-0025 Loudspeaker left front. Faulty signalAUD-0026 Loudspeaker right front. Faulty signalAUD-0027 Loudspeaker left rear. Faulty signalAUD-0028 Loudspeaker right rear. Faulty signalAUD-0029 Loudspeaker left front. Signal too highAUD-002A Loudspeaker right front. Signal too lowAUD-002B Loudspeaker left rear. Signal too lowAUD-002C Loudspeaker right rear. Signal too lowAUD-002D Loudspeaker left front. Signal too highAUD-002E Loudspeaker right front. Signal too highAUD-002F Loudspeaker left rear. Signal too highAUD-0030 Loudspeaker right rear. Signal too high

Volvo Code DescriptionAUU-0001 Battery Voltage. Algorithm Based FailuresAUU-0002 Control Module. System Programming Failures

Volvo Code Description

2012 Volvo C30 T-5


BCM-0010 Wheel sensor left front. Faulty signal (B5254T7)BCM-0011 Wheel sensor left front. Faulty signal (B5254T7)BCM-0012 Wheel sensor left front. Mechanical fault (B5254T7)BCM-0030 Wheel sensor left rear. Faulty signal (B5254T7)BCM-0050 Control module. Faulty signal (B5254T7)BCM-0052 Control module. Internal fault (B5254T7)BCM-0057 Power supply. Voltage too low (B5254T7)BCM-0058 Power supply. Voltage too high (B5254T7)BCM-0061 Brake discs. Temperature too high (B5254T7)BCM-0068 Sensor power supply. Faulty signal (B5254T7)BCM-0070 Power supply for the pump motor. Faulty signal (B5254T7)BCM-0071 Pump motor. Signal missing (B5254T7)BCM-0072 Pump motor. Mechanical fault (B5254T7)BCM-0074 Hydraulic valves. Faulty signal (B5254T7)BCM-0076 Control module. Faulty configuration (B5254T7)BCM-0080 Lateral accelerometer. Incorrect offset value (B5254T7)BCM-0090 Lateral accelerometer. Faulty signal (B5254T7)BCM-0091 Accelerometer. Faulty signal (B5254T7)BCM-0094 Communication between control modules. Communication problems

with the differential electronic module (DEM) (B5254T7)BCM-0095 Communication between control modules. Communication problems

with the differential electronic module (DEM) (B5254T7)BCM-0096 Sensor cluster. Faulty signal (B5254T7)BCM-0097 Communication between control modules. Communication problems

with the central electronic module (CEM) (B5254T7)BCM-0100 Communication between control modules. Communication problems

with the engine control module (ECM) (B5254T7)BCM-0101 Communication between control modules. Communication problems

with the engine control module (ECM) (B5254T7)BCM-0103 Pedal position sensor. Faulty signal (B5254T7)BCM-0105 Steering wheel, wheel alignment. Signal outside its permitted range

(B5254T7)BCM-0106 Steering wheel, wheel alignment. Incorrect steering wheel or wheel

alignment (B5254T7)BCM-0108 Communication between control modules. Communication problems

with the steering wheel module (SWM), control module not initiated (B5254T7)

BCM-0109 Communication between control modules. Steering wheel module (SWM), internal fault (B5254T7)

BCM-0111 Communication between control modules. AYC stability control active for too long (B5254T7)

BCM-0112 Body sensor cluster stability sensor (BSC). Sensor not calibrated

2012 Volvo C30 T-5


BLUETOOTH PHONE MODULE (BPM) DTCS

(B5254T7)BCM-0113 Back-up (reversing) signal. Signal missing (B5254T7)BCM-0114 Communication with the body sensor cluster stability sensor (BSC).

Signal missing (B5254T7)BCM-0115 Communication between control modules. Communication with the

steering wheel module (SWM), signal missing (B5254T7)BCM-0116 Communication with the body sensor cluster stability sensor (BSC).

Communication problems (B5254T7)BCM-0117 Communication with the body sensor cluster stability sensor (BSC).

Incorrect body sensor cluster stability sensor (BSC) installed (B5254T7)BCM-0118 Power supply for the body sensor cluster stability sensor (BSC). Voltage

too high (B5254T7)BCM-0119 Power supply for the body sensor cluster stability sensor (BSC). Voltage

too low (B5254T7)BCM-0121 Yaw rate sensor. Signal outside its permitted range (B5254T7)BCM-0123 Body sensor cluster stability sensor (BSC). Internal fault (B5254T7)BCM-0130 Brake pressure sensor. Signal missing (B5254T7)BCM-0134 Brake pressure sensor. Incorrect offset value (B5254T7)BCM-0135 Brake pressure sensor. Signal outside its permitted range (B5254T7)BCM-0138 Power supply for the body sensor cluster stability sensor (BSC). Faulty

voltage (B5254T7)BCM-0145 Stability control. Stability control has been active for too long (B5254T7)BCM-0146 Factory test, dynamic stability and traction control (DSTC). Test cycle

not approved (B5254T7)BCM-0147 Pedal position sensor. Signal outside its permitted range (B5254T7)BCM-0148 Communication between control modules. Faulty configuration ID

(B5254T7)BCM-0150 Stop lamp switch. Signal outside its permitted rangeBCM-0150 Stop lamp switch. Signal outside its permitted range (B5254T7)BCM-0151 Control module. Internal memory fault (B5254T7)BCM-A030 Communication between control modules. The initialization check has

not been run (B5254T7)BCM-A031 Communication between control modules. The tolerance check has not

been run (B5254T7)BCM-A032 Communication between control modules. Stability control has been

active for too long (B5254T7)BCM-E000 Control module communication. Faulty communication (B5254T7)BCM-E003 Control module. Faulty configuration (B5254T7)BCM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version (B5254T7)

2012 Volvo C30 T-5


BLUETOOTH PHONE MODULE (BPM) - DTC INDEX

CLIMATE CONTROL MODULE (CCM) DTCS

CLIMATE CONTROL MODULE (CCM) - DTC INDEX

Volvo Code DescriptionBPM-1101 Control module Configuration faultBPM-1102 Control module Internal faultBPM-1103 Control module Internal faultBPM-1105 Control module Configuration faultBPM-1106 Control module OverheatedBPM-1301 Microphone input. Signal too lowBPM-1401 Control module Internal faultBPM-B100 Control module Configuration faultBPM-B101 Control module Configuration faultBPM-E010 Battery voltage Faulty signal

Volvo Code DescriptionCCM-0001 Configuration fault. Non-approved valueCCM-0002 Evaporator temperature sensor. Signal too high or signal missingCCM-0003 Evaporator temperature sensor. Signal too lowCCM-0004 Passenger compartment temperature sensor. Signal too high or signal

missingCCM-0005 Passenger compartment temperature sensor. Signal too lowCCM-0006 Blower fan motor passenger compartment temperature sensor. Signal too

high or signal missingCCM-0008 Blower fan motor passenger compartment temperature sensor. Signal too

lowCCM-0009 Blower fan motor passenger compartment temperature sensor. BlockedCCM-0011 Control module. Internal faultCCM-0012 Climate control module. Internal faultCCM-0020 Function button. Activated too longCCM-0021 Tunnel Control Switch Activated too longCCM-0030 Left heater pad. Faulty signalCCM-0031 Sensor left-hand seat heater. Faulty signalCCM-0032 Left-hand seat heater. Internal faultCCM-0033 Left-hand seat heater. Internal faultCCM-0034 Right heater pad. Faulty signalCCM-0035 Sensor right-hand seat heater. Faulty signalCCM-0036 Right-hand seat heater. Internal faultCCM-0037 Right-hand seat heater. Internal faultCCM-0040 Air quality sensor. Internal fault

2012 Volvo C30 T-5


CCM-0060 Damper motor defroster. Faulty signalCCM-0061 Recirculation damper motor. Faulty signalCCM-0062 Left temperature damper motor. Faulty signalCCM-0063 Right temperature damper motor. Faulty signalCCM-0064 Air distribution damper motor. Faulty signal (L.H.D)CCM-006A Tunnel Control Switch 1 Internal FaultCCM-006B Tunnel Control Switch 2 Internal FaultCCM-0070 Configuration fault. Faulty identification (L.H.D)CCM-0071 Damper motor. Faulty positionCCM-0071 Damper motor. Faulty position (L.H.D)CCM-0072 Damper motor. Initiation faultCCM-0073 Configuration fault. Calibration not doneCCM-0074 Damper motor, defroster. Internal faultCCM-0075 Damper motor. Internal faultCCM-0076 Damper motor, temperature left. Internal faultCCM-0077 Damper motor, temperature right. Internal faultCCM-0078 Damper motor distribution. Internal faultCCM-0090 Lower switch. Faulty IDCCM-0091 Lower switch. ID missingCCM-DD00 LIN bus 1. Incorrect dataCCM-DD01 LIN bus 1. Signal too high/Signal too lowCCM-DD02 LIN bus 1. Incorrect check sum (L.H.D)CCM-DD12 Left seat heater. No communicationCCM-DD15 Left temperature damper motor. No communicationCCM-DD16 Damper motor air distribution. No communication (L.H.D)CCM-DD18 Tunnel Control Switch 1 No CommunicationCCM-DD19 Tunnel Control Switch 2 No CommunicationCCM-DD20 LIN bus 2. Incorrect dataCCM-DD21 LIN bus 2. Signal too high/Signal too lowCCM-DD22 LIN bus 2. Incorrect check sum (L.H.D)CCM-DD30 Right-hand seat heater. No communicationCCM-DD31 Recirculation damper motor. No communication (L.H.D)CCM-DD32 Right temperature damper motor. No communicationCCM-DD33 Damper motor defroster. No communicationCCM-DD34 Air quality sensor (AQS). No communication (L.H.D)CCM-E001 Control module communication. Internal faultCCM-E003 Configuration fault. Software faultCCM-E010 Power supply. Faulty signalCCM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version

2012 Volvo C30 T-5


CENTRAL ELECTRONIC MODULE (CEM) DTCS

CENTRAL ELECTRONIC MODULE (CEM) - DTC INDEX Volvo Code Description

CEM-1011 Control module, memory fault. Internal faultCEM-1012 Control module, memory fault. Internal faultCEM-101A Control module, memory fault. Internal faultCEM-101B Control module, memory fault. Internal faultCEM-1201 Control module. Configuration faultCEM-1A21 Engine control module (ECM). Signal too lowCEM-1A22 Engine control module (ECM). Signal too highCEM-1A40 50-power supply. Activated too longCEM-1A41 Ignition switch. Faulty signalCEM-1A42 Real time clock. Faulty signalCEM-1B01 Main Battery Diode, General electrical failureCEM-1B02 Main Battery Relay, General electrical failureCEM-1B03 Main Battery Diode Or Relay, General electrical failureCEM-1C04 30-power supply. Signal too highCEM-1C10 Control module. Configuration faultCEM-1D08 Control module. Internal faultCEM-1D09 Control module. Internal faultCEM-2E01 Relay, horn Signal too lowCEM-2E02 Relay, horn Signal too highCEM-2E03 Comfort Relay, Signal too lowCEM-2E04 Comfort Relay, Signal too highCEM-2F60 Twilight sensor. Signal too highCEM-2F61 Twilight sensor. Signal too lowCEM-3A00 ECM software. Faulty signalCEM-3A04 Fuel pump (FP). Signal too highCEM-3A05 Fuel pump (FP). Signal too lowCEM-3A07 Fuel pump (FP). Faulty signalCEM-3A08 Fuel pump (FP). Signal too highCEM-3F01 Clutch pedal sensor. Signal too lowCEM-3F02 Clutch pedal sensor. Faulty signalCEM-3F03 Clutch pedal sensor. Signal too high (B5254T7, M66)CEM-3F0A Reverse gear inhibit. Faulty signal (M66)CEM-3F0B Reverse gear inhibit. Signal too low (M66)CEM-3F41 Supply pedal sensor. Signal too lowCEM-3F42 Supply pedal sensor. Signal too highCEM-3F92 Accelerator pedal (AP) position sensor. Signal too highCEM-3F93 Accelerator pedal (AP) position sensor. Signal too low

2012 Volvo C30 T-5


CEM-4A33 Fuel level sensor. Faulty signal (B5254T7)CEM-4A34 Fuel level sensor. Signal too low (B5254T7)CEM-4C01 Outside temperature sensor. Signal too highCEM-4C02 Outside temperature sensor. Signal too lowCEM-4E24 Malfunction indicator lamp (MIL). Faulty signalCEM-4E25 Malfunction indicator lamp (MIL). Signal too highCEM-4F30 Battery temperature. Signal too highCEM-4F31 Battery temperature. Signal too lowCEM-4F32 Battery temperature. Faulty signalCEM-4F33 Battery Temperature Faulty SignalCEM-4F40 Seat belt buckle, right rear seat. Signal too lowCEM-4F41 Seat belt buckle, right rear seat. Signal too highCEM-4F42 Seat belt buckle, rear right-hand. Faulty signalCEM-4F44 Seat belt buckle, rear center. Signal too lowCEM-4F45 Seat belt buckle, rear center. Signal too highCEM-4F46 Seat belt buckle, rear center. Faulty signalCEM-4F48 Seat belt buckle, rear left-hand. Signal too lowCEM-4F49 Seat belt buckle, rear left-hand. Signal too highCEM-4F4A Seat belt buckle, rear left-hand. Faulty signalCEM-4F81 Lamp, seat belt reminder. Signal too lowCEM-4F82 Lamp, seat belt reminder. Faulty signalCEM-5A10 Blower fan motor. BlockedCEM-5A10 Blower fan motor. Blocked (B5254T7, L.H.D)CEM-5A12 Blower fan motor. Over heatedCEM-5A12 Blower fan motor. Over heated (B5254T7, L.H.D)CEM-5A13 Blower fan motor. Voltage too highCEM-5A13 Blower fan motor. Voltage too high (B5254T7, L.H.D)CEM-5A15 Blower fan motor. Current too highCEM-5A15 Blower fan motor. Current too high (B5254T7, L.H.D)CEM-5A17 Blower fan motor Signal too high/Signal missingCEM-5E01 Sun sensor. Faulty signalCEM-5E02 Sun sensor. Signal too lowCEM-5E03 Sun sensor Signal too highCEM-5E04 Sun sensor Signal too lowCEM-6C05 Central locking driver's door. No lockingCEM-6C06 Central locking passenger door. No lockingCEM-6C13 Deadlock, driver's door. No lockingCEM-6C14 Deadlock, passenger door. No lockingCEM-6C28 Alarm LED. Faulty signalCEM-6C29 Alarm LED. Signal too lowCEM-6C31 Siren. Internal fault

2012 Volvo C30 T-5


Movement sensor. Signal missingCEM-6C33 Movement sensor. Signal missingCEM-6C34 Switch reduced alarm. Activated too longCEM-6C3A Glass break wire. Signal too highCEM-6C3B Glass break wire manipulation protectionCEM-6C41 Start control module (SCU). Incorrect key IDCEM-6C42 Start control module (SCU). Signal missingCEM-6C43 Start control module (SCU). Faulty signalCEM-6C54 Engine control module (ECM) communication. Incorrect valueCEM-6C55 KVM communication. Faulty valueCEM-6C57 Phone module (PHM) not valid. Faulty signalCEM-6F10 Sun roof. Signal too highCEM-6F11 Sun roof. Faulty signalCEM-6F12 Sun roof. Faulty signalCEM-6F13 Sun roof. Signal too highCEM-6F51 Tailgate handle. Faulty signalCEM-6F52 Tailgate handle. Signal too lowCEM-6F53 Tailgate handle. Activated too longCEM-6F83 Dimmer Faulty signalCEM-6F84 Fuel Flap Driver Faulty SignalCEM-6F85 Dimmer. Signal too lowCEM-6F86 Fuel tank filler cap. Signal too lowCEM-6F87 Fuel tank filler cap. Activated too longCEM-8A02 Relay, high beam. Internal faultCEM-8A03 Relay, high beam. Internal faultCEM-8A04 LED Light Switch, Automatic Bending Light Signal too HighCEM-8A05 LED Light Switch, Automatic Bending Light Faulty SignalCEM-8A08 Low beam right. Signal too lowCEM-8A09 Low beam right. Faulty signalCEM-8A11 Low beam left. Signal too lowCEM-8A12 Low beam left. Faulty signalCEM-8B02 Left parking lamps. Signal too lowCEM-8B03 Left parking lamps. Faulty signalCEM-8B05 Right parking lamps. Faulty signalCEM-8B06 Right parking lamps. Signal too lowCEM-8B08 Light switch module (LSM). Signal too lowCEM-8B09 Light switch module (LSM). Faulty signalCEM-8C10 Relay, front fog lamps. Signal too highCEM-8C11 Relay, front fog lamps. Faulty signalCEM-8C20 Rear fog lamp. Faulty signalCEM-8C21 Rear fog lamp. Signal too low

2012 Volvo C30 T-5


Stop lamp switch. Comparison faultCEM-8D03 High level stop lamp. Signal too highCEM-8D04 High level stop lamp. Signal too lowCEM-8D05 Right-hand stop lamp. Signal too lowCEM-8D06 Right-hand stop lamp. Faulty signalCEM-8D07 Left-hand stop lamp. Signal too lowCEM-8D08 Left-hand stop lamp. Faulty signalCEM-8D09 Brake lamp left. Faulty signalCEM-8D0A Brake lamp left. Faulty signalCEM-8D10 Brake light switch Compare errorCEM-8F01 Switch, hazard warning signal flashers. Faulty signalCEM-8F02 Switch, hazard warning signal flashers. Signal too lowCEM-8F21 Wiper motor module (WMM). Internal faultCEM-8F22 Wiper motor module (WMM). Voltage too lowCEM-8F23 Wiper motor module (WMM). Voltage too highCEM-8F24 Wiper motor module (WMM). JammedCEM-8F26 Relay, front windshield washer motor. Internal faultCEM-8F27 Relay, front windshield washer motor. Internal faultCEM-8F28 Tailgate washer motor relay. Internal faultCEM-8F29 Tailgate washer motor relay. Internal faultCEM-8F30 Relay, headlamp wash/wipe. Faulty signalCEM-8F31 Relay, headlamp wash/wipe. Signal too highCEM-8F33 Right-hand turn signal lamp. Faulty signalCEM-8F34 Right-hand turn signal lamp. Signal too lowCEM-8F37 Left-hand turn signal lamp. Faulty signalCEM-8F38 Left-hand turn signal lamp. Signal too lowCEM-8F61 Relay, heated rear windshield. Faulty signalCEM-8F62 Relay, heated rear windshield. Signal too highCEM-8FA2 Relay, horn. Activated too longCEM-8FB1 Rain sensor module (RSM). Internal faultCEM-8FB2 Rain sensor module (RSM). Faulty functionCEM-9A01 Interior lighting. Signal too highCEM-9A02 Interior lighting. Signal too lowCEM-9D01 Communication with RRX control module. Comminicational problemsCEM-9F31 Dimmer. Signal too highCEM-9F32 Dimmer. Faulty signalCEM-9F33 Brake fluid level too lowCEM-AFE0 TPMS Default Values in Local ConfigurationCEM-AFE1 TPMS Incorrect ConfigurationCEM-AFF1 Localization failedCEM-AFF2 Tire pressurement sensor. Faulty signal

2012 Volvo C30 T-5


Tire pressurement sensor. Signal missingCEM-AFFE Missing tire pressure sensor Signal missingCEM-CFF0 MMS Communication Faulty SignalCEM-DD00 LIN-bus 2. Communication faultCEM-DD00 LIN-bus 3. Communication faultCEM-DD01 LIN-bus 2. Communication missingCEM-DD01 LIN-bus 3. Communication missingCEM-DD02 LIN-bus 2. Communication faultCEM-DD02 LIN-bus 3. Communication faultCEM-DD03 LIN-bus 14 Communication faultCEM-DD04 LIN-bus 14 Communication missingCEM-DD05 LIN-bus 14 Communication faultCEM-DD06 Communication with Battery Monitoring Sensor (BMS) Signal missingCEM-DD07 Battery Monitoring Sensor (BMS) faulty hardwareCEM-DD0A LIN-bus 3. Communication faultCEM-DD0B LIN-bus 3. Communication missingCEM-DD0C LIN-bus 3. Communication faultCEM-DD11 Communication with SCU control module. Signal missingCEM-DD12 Communication with the left-hand gas discharge lamp module (GDL).

Signal missingCEM-DD13 Communication with the right-hand gas discharge lamp module (GDL).

Signal missingCEM-DD1A Communication with RRX control module. Signal missingCEM-DD1B Communication with SCM control module. Signal missingCEM-DD1C Communication with SCM control module Faulty signalCEM-DD21 LIN bus 9. No communicationCEM-DD22 LIN bus 9. Communication faultCEM-DD30 Communication with the wiper motor module (WMM). Signal missingCEM-DD31 Communication with the rain sensor module (RSM). Signal missingCEM-DD32 Communication with Humidity Sensor (HUS) Signal MissingCEM-DD40 Humidity Sensor (HUS) Internal FaultCEM-DE01 Communication with the brake control module (BCM). Signal missingCEM-DE11 Communication with ECM control module. Signal missingCEM-DE11 Communication with ECM control module. Signal missing (B5254T7)CEM-DE18 Communication with the combustion preheater module (CPM). Signal

missingCEM-DE1A Communication with DEM control module. Signal missingCEM-DE23 Communication with the trailer module (TRM). Signal missingCEM-DE29 Communication with the climate control module (CCM). Signal missingCEM-DE2D Communication with KVM control module. Signal missingCEM-DE2E Communication with the power seat module (PSM). Signal missing

2012 Volvo C30 T-5


COMBUSTION PREHEATER MODULE (CPM) DTCS

COMBUSTION PREHEATER MODULE (CPM) - DTC INDEX

CEM-DE30 Communication with the electric power steering module (EPS). Signal missing

CEM-DE43 Communication with the driver door module (DDM). Signal missingCEM-DE45 Communication with the passenger door module (PDM). Signal missingCEM-DE49 Communication with the steering wheel module (SWM). Signal missingCEM-DE51 Communication with the driver information module (DIM). Signal

missingCEM-DE52 Communication with the Accessory Electronic Module (AEM). Signal

missingCEM-DE54 Communication with the infotainment control module (ICM). Signal

missingCEM-DE58 Communication with the supplemental restraint system module (SRS).

Signal missingCEM-DE63 communication with the parking assistance module (PAM). Signal

missingCEM-DE64 Communication with the phone module (PHM). Signal missingCEM-DE6E Communication with the transmission control module (TCM). Signal

missingCEM-DE70 Communication with Headlamp Control Module (HCM) Signal MissingCEM-DF01 CAN-H, low speed network. Signal missingCEM-DF03 CAN-H, low speed network. Signal too highCEM-DF04 CAN-L, low speed network. Signal too lowCEM-DF05 CAN-H, low speed network. Signal too lowCEM-DF06 CAN-L, low speed network. Signal too highCEM-DF07 CAN-L, low speed network. Faulty signalCEM-DF11 CAN-H, high speed network. Signal missingCEM-DF13 CAN-H, high speed network. Signal too highCEM-DF14 CAN-L, high speed network. Signal too lowCEM-DF15 CAN-H, high speed network. Signal too lowCEM-DF16 CAN-L, high speed network. Signal too highCEM-DF17 CAN-L, high speed network. Faulty signalCEM-E000 Communication with control module. Faulty communicationCEM-E001 Communication with control module. Faulty communicationCEM-E00A Communication with control module. Faulty communicationCEM-XXXX (A) Unknown diagnostic trouble code (DTC) for the current control

module versionCEM-XXXX (B) Unknown diagnostic trouble code (DTC) for the current control

module version

2012 Volvo C30 T-5


Volvo Code DescriptionCPM-0018 Glow plugs. Signal too highCPM-0102 Glow plugs. Signal too lowCPM-0204 Glow plugs. Signal missingCPM-0318 Fuel pump. Signal too highCPM-0402 Fuel pump. Signal too lowCPM-0504 Fuel pump. Signal missingCPM-1001 Combustion fan. Signal too highCPM-1128 Combustion fan. Signal too lowCPM-1204 Combustion fan. Signal missingCPM-1308 Combustion fan. Faulty functionCPM-1418 Water pump. Signal too highCPM-1502 Water pump. Signal too lowCPM-1604 Water pump. Signal missingCPM-2308 Control module. Internal faultCPM-3002 Engine coolant temperature (ECT) sensor. Signal too lowCPM-3141 Engine coolant temperature (ECT) sensor. Signal too high/Signal missingCPM-3202 Overheat protection thermostat. Signal too lowCPM-3341 Overheat protection thermostat. Signal too high/Signal missingCPM-3402 Flame sensor. Signal too lowCPM-3541 Flame sensor. Signal too high/Signal missingCPM-3601 Control module. Supply voltage too highCPM-3702 Control module. Supply voltage too lowCPM-4001 Engine coolant heater. Activated too longCPM-4101 Engine coolant heater. Too many unsuccessful attemptsCPM-4208 Engine coolant heater. Extinguished flameCPM-4308 Engine coolant heater. Extinguished flameCPM-4501 Combustion fan. Activated too longCPM-5001 Control module. Over heatedCPM-5101 Control module. Over heatedCPM-5201 Control module. Over heatedCPM-5301 Control module. Over heatedCPM-5401 Control module. Internal faultCPM-5601 Control module. Internal faultCPM-5701 Control module. Collision signal receivedCPM-6008 Control module. Internal faultCPM-6108 Control module. Internal faultCPM-6208 Control module. Internal faultCPM-6301 Control module. Internal faultCPM-6408 Control module. Internal faultCPM-6508 Control module. Internal fault

2012 Volvo C30 T-5


DRIVER DOOR MODULE (DDM) DTCS

DRIVER DOOR MODULE (DDM) - DTC INDEX

Control module. Internal faultCPM-8704 Control module. Internal faultCPM-E001 Control module communication. Faulty communicationCPM-E003 Configuration fault. Faulty configurationCPM-E010 Control module. Supply voltage too lowCPM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version

Volvo Code DescriptionDDM-0012 Control, driver's window. Stuck in the active positionDDM-0013 Control, passenger window. Stuck in the active positionDDM-0020 Control, door mirror. Stuck in the active positionDDM-0022 Control, door mirror selector. Stuck in the active positionDDM-0024 Central locking switch. Faulty signalDDM-0025 LED, camera module Signal too lowDDM-0026 LED, camera module Signal too highDDM-0027 LED, camera module Open circuitDDM-002B Camera module Internal failureDDM-002F Camera module voltage supply Signal too lowDDM-003A Camera module voltage supply Signal too highDDM-6E01 Mirror motor. Shorted to supplyDDM-6E02 Mirror motor. Ground (GND) shortDDM-6E03 Mirror motor. Open circuitDDM-6E04 Mirror motor. Shorted to supplyDDM-6E05 Mirror motor. Ground (GND) shortDDM-6E06 Mirror motor. Open circuitDDM-6E07 Mirror motor. Shorted to supplyDDM-6E08 Mirror motor. Ground (GND) shortDDM-6E09 Mirror motor. Open circuitDDM-8002 Mirror heater. Ground (GND) shortDDM-8003 Mirror heater. Shorted to supplyDDM-8021 Side turn indicator. Ground (GND) shortDDM-8022 Side turn indicator. Open circuitDDM-DD11 Communication with switch pack Internal FaultDDM-DD20 LIN communication camera module Internal faultDDM-DD21 LIN communication camera module ShortedDDM-DD22 LIN communication camera module Internal faultDDM-DD30 Communication with camera module Internal Fault

2012 Volvo C30 T-5


DRIVER DOOR MODULE/PASSENGER DOOR MODULE (DDM/PDM) DTCS

DRIVER DOOR MODULE/PASSENGER DOOR MODULE (DDM/PDM) DTCS - DIAGNOSTIC TROUBLE CODE (DTC) INDEX

DDM-E001 Control module communication. Faulty communicationDDM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version

Volvo Code DescriptionDDM/PDM-0002 Central Locking Button. Stuck In The Active PositionDDM/PDM-0003 Central Locking Button, Unlocking. Stuck In The Active

PositionDDM/PDM-0010 Control Panel. Open-CircuitDDM/PDM-1000 Control Module. Internal FaultDDM/PDM-6C02 Central Locking Motor M1. Stuck In The Active PositionDDM/PDM-6C03 Central Locking Motor M1. Stuck In The Inactive PositionDDM/PDM-6C05 Central Locking Motor M2. Stuck In The Active PositionDDM/PDM-6C06 Central Locking Motor M2. Stuck In The Inactive PositionDDM/PDM-6C08 Central Locking Motor M3. Stuck In The Active PositionDDM/PDM-6C09 Central Locking Motor M3. Stuck In The Inactive PositionDDM/PDM-6D01 Power Window Mechanism. Internal FaultDDM/PDM-6D02 Power Window Up Relay. Stuck In The Active PositionDDM/PDM-6D03 Power Window Up Relay. Stuck In The Inactive PositionDDM/PDM-6D04 Power Window Down Relay. Stuck In The Active PositionDDM/PDM-6D05 Power Window Down Relay. Stuck In The Inactive PositionDDM/PDM-6D0C Control Module. Internal FaultDDM/PDM-6D0D Control Module. Internal FaultDDM/PDM-6E0A Mirror Motor. Short-Circuit To Supply VoltageDDM/PDM-6E0B Mirror Motor. Short-Circuit To GroundDDM/PDM-6E0C Mirror Motor. Open-CircuitDDM/PDM-6E41 Position Sensor, Mirror. Short-Circuit To Supply Voltage/Open-

CircuitDDM/PDM-6E42 Position Sensor, Mirror. Short-Circuit To GroundDDM/PDM-6E43 Position Sensor, Mirror. Short-Circuit To Supply Voltage/Open-

CircuitDDM/PDM-6E44 Position Sensor, Mirror. Short-Circuit To GroundDDM/PDM-6E45 Power Supply. Open-CircuitDDM/PDM-8010 Mirror Lamp. Short-Circuit To Supply VoltageDDM/PDM-8011 Mirror Lamp. Short-Circuit To GroundDDM/PDM-8012 Mirror Lamp. Open-CircuitDDM/PDM-E003 Configuration Fault. Faulty Communication

2012 Volvo C30 T-5


DRIVER INFORMATION MODULE (DIM) DTCS

DRIVER INFORMATION MODULE (DIM) - DTC INDEX

ENGINE CONTROL MODULE (ECM) DTCS - B5254T7

ENGINE CONTROL MODULE (ECM) - DTC INDEX

DDM/PDM-E010 Control Module. Internal Fault

Volvo Code DescriptionDIM-0001 Mileage. ManipulatedDIM-0002 ABS warning lamp. Faulty circuitDIM-0003 SRS warning lamp. Faulty circuitDIM-0005 Red warning lamp. Faulty circuitDIM-0006 Information lamp. Faulty circuitDIM-0008 Fuel level sensor. JammedDIM-0009 Fuel ejector. Internal faultDIM-000C Control module. Internal faultDIM-E001 Control module communication. Faulty communicationDIM-E003 Software fault. Faulty communicationDIM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version

DTC Volvo Code DescriptionP2229 ECM-112C Atmospheric pressure sensor. Signal too highP2228 ECM-112D Atmospheric pressure sensor. Signal too lowP2227 ECM-1130 Atmospheric pressure sensor. Faulty signalP2227 ECM-113B Atmospheric pressure sensor. Signal missingP2227 ECM-113C Atmospheric pressure sensor. Signal too highP2227 ECM-113D Atmospheric pressure sensor. Signal too lowP0103 ECM-122C Mass air flow (MAF) sensor. Flow too highP0102 ECM-122D Mass air flow (MAF) sensor. Flow too lowP0101 ECM-1230 Air mass. Signal too lowP0101 ECM-123B Air mass. Signal too highP0101 ECM-123C Air mass. Signal too highP0101 ECM-123D Air mass. Signal too lowP0238 ECM-125C Boost pressure sensor. Signal too highP0237 ECM-125D Boost pressure sensor. Signal too lowP0236 ECM-1260 Boost pressure sensor. Signal too highP0236 ECM-126B Boost pressure sensor. Signal too lowP0236 ECM-126C Boost pressure sensor. Signal too highP0236 ECM-126D Boost pressure sensor. Signal too low

2012 Volvo C30 T-5


P0113 ECM-131C Intake air temperature (IAT) sensor. Signal too highP0112 ECM-131D Intake air temperature (IAT) sensor. Signal too lowP0110 ECM-1320 Intake Air Temperature (IAT) Sensor. Faulty signal- ECM-132C Intake air temperature (IAT) sensor. Signal too highP0111 ECM-133C Intake air temperature (IAT) sensor inlet. Signal too

highP0111 ECM-133D Intake air temperature (IAT) sensor inlet. Signal too

low- ECM-1410 Outside temperature sensor. Signal missing- ECM-141B Outside temperature sensor. Signal missing- ECM-142B Outside temperature sensor. Signal missing- ECM-142C Outside temperature sensor. Signal too high- ECM-142D Outside temperature sensor. Signal too low- ECM-143C Outside temperature sensor. Signal too high- ECM-143D Outside temperature sensor. Signal too lowP0201 ECM-200B Injector cyl 1. Signal missing- ECM-200C Injector cyl 1. Signal too high- ECM-200D Injector cyl 1. Signal too lowP2177 ECM-21AC Long-term fuel trim load, bank1. Upper limitP2178 ECM-21AD Long-term fuel trim load, bank1. Lower limitP2187 ECM-21CC Long-term fuel trim, idling, bank 1. Upper limitP2188 ECM-21CD Long-term fuel trim, idling, bank 1. Lower limitP0141 ECM-2200 Rear heated oxygen sensor (HO2S), bank 1, heating.

Faulty signalP0140 ECM-221B Rear heated oxygen sensor (HO2S) ageing, bank 1.

Signal missingP0140 ECM-221C Rear heated oxygen sensor (HO2S) ageing, bank 1.

Signal too highP0140 ECM-221D Rear heated oxygen sensor (HO2S) ageing, bank 1.

Signal too lowP2232 ECM-2220 Rear heated oxygen sensor (HO2S), bank 1. Faulty

signalP0136 ECM-222B Rear heated oxygen sensor (HO2S), bank 1. Signal

missingP0138 ECM-222C Rear heated oxygen sensor (HO2S), bank 1. Signal

too highP0137 ECM-222D Rear heated oxygen sensor (HO2S), bank 1. Signal

too lowP0036 ECM-223B Rear heated oxygen sensor (HO2S), bank 1. Signal

missingP0038 ECM-223C Rear heated oxygen sensor (HO2S), bank 1. Signal

too high

2012 Volvo C30 T-5


P0037 ECM-223D Rear heated oxygen sensor (HO2S), bank 1. Signal too low

P0136 ECM-2250 Rear heated oxygen sensor (HO2S), bank 1- ECM-2400 Front heated oxygen sensor (HO2S), bank 1, heating.

Faulty signalP0053 ECM-240B Front heated oxygen sensor (HO2S), bank 1, heating.

Signal missingP0053 ECM-240C Front heated oxygen sensor (HO2S), bank 1, heating.

Signal too highP0133 ECM-242D Front heated oxygen sensor (HO2S), bank 1. Slow

regulation- ECM-243B Front heated oxygen sensor (HO2S), bank 1. Signal

missingP0135 ECM-243C Front heated oxygen sensor (HO2S). Signal too highP0030 ECM-244B Front heated oxygen sensor (HO2S), bank 1, heating.

Signal missingP0032 ECM-244C Front heated oxygen sensor (HO2S), bank 1, heating.

Signal too highP0031 ECM-244D Front heated oxygen sensor (HO2S), bank 1, heating.

Signal too lowP1646 ECM-2450 Front heated oxygen sensor (HO2S), bank 1. Faulty

signalP1646 ECM-245B Front heated oxygen sensor (HO2S), bank 1. Signal

missingP1646 ECM-245C Front heated oxygen sensor (HO2S), bank 1. Signal

too highP1646 ECM-245D Front heated oxygen sensor (HO2S), bank 1. Signal

too lowP2626 ECM-246B Front heated oxygen sensor (HO2S), bank 1. Signal

missingP2238 ECM-2470 Front heated oxygen sensor (HO2S), bank 1. Faulty

signalP2237 ECM-247B Front heated oxygen sensor (HO2S), bank 1. Signal

missingP2239 ECM-247C Front heated oxygen sensor (HO2S), bank 1. Signal

too highP0132 ECM-248C Front heated oxygen sensor (HO2S), bank 1. Signal

too highP0133 ECM-248D Front heated oxygen sensor (HO2S), bank 1. Signal

too lowP2243 ECM-249B Front heated oxygen sensor (HO2S), bank 1. Signal

missingP2251 ECM-24AB Front heated oxygen sensor (HO2S), bank 1. Signal

missing

2012 Volvo C30 T-5


P2195 ECM-24C0 Front heated oxygen sensor (HO2S), bank 1. Faulty signal

P2196 ECM-24CB Front heated oxygen sensor (HO2S), bank 1. Signal missing

P2195 ECM-24CC Front heated oxygen sensor (HO2S), bank 1. Signal too high

P2097 ECM-24CD Front heated oxygen sensor (HO2S), bank 1. Signal too low

P2414 ECM-24D0 Front heated oxygen sensor (HO2S), bank 1. Faulty signal

P013E ECM-24EB Rear heated oxygen sensor (HO2S). Slow regulationP013A ECM-24EC Rear heated oxygen sensor (HO2S). Slow regulationP0118 ECM-273C Engine coolant temperature (ECT) sensor. Signal too

highP0117 ECM-273D Engine coolant temperature (ECT) sensor. Signal too

lowP0116 ECM-2740 Engine coolant temperature (ECT) sensor. Faulty

signalP0116 ECM-274C Engine coolant temperature (ECT) sensor. Signal too


lowP0116 ECM-275C Engine coolant temperature (ECT) sensor. Signal too


lowP0191 ECM-2800 Fuel pressure sensor. Faulty signalP0190 ECM-280B Fuel pressure sensor. Signal missingP0193 ECM-280C Fuel pressure sensor. Signal too highP0192 ECM-280D Fuel pressure sensor. Signal too lowP0230 ECM-281C Text message. Pressure too highP0089 ECM-2900 Fuel pressure. Faulty signalP0090 ECM-290B Fuel pressure. Signal missingP0088 ECM-290C Fuel pressure. Signal too highP0087 ECM-290D Fuel pressure. Signal too lowP0627 ECM-291B Fuel pump control module. Signal missingP0629 ECM-291C Fuel pump control module. Signal too highP0628 ECM-291D Fuel pump control module. Signal too low- ECM-2A00 Fuel temperature sensor. Faulty signal- ECM-2A0B Fuel temperature sensor. Signal missingP0183 ECM-2A0C Fuel temperature sensor. Signal too highP0182 ECM-2A0D Fuel temperature sensor. Signal too low

2012 Volvo C30 T-5


P0181 ECM-2A10 Fuel temperature sensor. Signal too high- ECM-2A1B Fuel temperature sensor. Signal too lowP0181 ECM-2A1C Fuel temperature sensor. Signal too highP0181 ECM-2A1D Fuel temperature sensor. Signal too lowP0128 ECM-2B00 Thermostat. Faulty signalP0328 ECM-303C Front knock sensor (KS). Signal too highP0327 ECM-303D Front knock sensor (KS). Signal too lowP0333 ECM-304C Rear knock sensor (KS). Signal too highP0332 ECM-304D Rear knock sensor (KS). Signal too lowP0324 ECM-3050 Knock control. Internal faultP0324 ECM-3060 Knock control. Internal fault- ECM-3100 Misfire, at least one cylinder. Start upP0300 ECM-310C Misfire, at least one cylinder. Catalytic converter

damageP0300 ECM-310D Misfire, at least one cylinder. Affects emissionsP0301 ECM-3110 Misfire cylinder 1. Start upP0301 ECM-311C Misfire cylinder 1. Catalytic converter damageP0301 ECM-311D Misfire cylinder 1. Emissions impactP0728 ECM-3300 Engine speed (RPM) sensor. Signal missingP0727 ECM-330B Engine speed (RPM) sensor. Signal missingP0344 ECM-3400 Camshaft position (CMP) sensor, intake. Faulty

signalP0340 ECM-340B Camshaft position (CMP) sensor, intake. Signal

missingP0343 ECM-340C Camshaft position sensor, intake. Signal too highP0342 ECM-340D Camshaft position sensor, intake. Signal too lowP0369 ECM-3410 Camshaft position (CMP) sensor, exhaust. Faulty

signalP0365 ECM-341B Camshaft position (CMP) sensor, exhaust. Signal

missingP0368 ECM-341C Camshaft position sensor, exhaust. Signal too highP0367 ECM-341D Camshaft position sensor, exhaust. Signal too lowP2614 ECM-342B Camshaft position (CMP) sensor. Signal missingP0351 ECM-360B Ignition coil cylinder 1. Signal missingP2301 ECM-360C Ignition coil cylinder 1. Signal too highP2300 ECM-360D Ignition coil cylinder 1. Signal too lowP050B ECM-365C Ignition timing control during cold startP0420 ECM-400D Three-way catalytic converter (TWC) efficiency,

bank 1. Signal too lowP0496 ECM-420C Evaporative emission system (EVAP) valve. OpenP0497 ECM-420D Evaporative emission system (EVAP). Closed

2012 Volvo C30 T-5


P0443 ECM-421B Canister purge (CP) valve. Signal missingP0444 ECM-421C Evaporative emission system (EVAP) valve. Signal

too highP0445 ECM-421D Evaporative emission system (EVAP) valve. Signal

too lowP0457 ECM-430C Fuel tank system, leakage. Fuel tank filler cap

missingP240A ECM-431B Leak diagnostic unit, preheating. Signal missingP240C ECM-431C Leak diagnostic unit, preheating. Signal too highP240B ECM-431D Leak diagnostic unit, preheating. Signal too low- ECM-432B Leak diagnostic unit, valve. Signal missingP2420 ECM-432C Leak diagnostic unit, preheating. Signal too highP2419 ECM-432D Leak diagnostic unit, preheating. Signal too lowP2400 ECM-433B Leak diagnostic unit, pump. Signal missingP2402 ECM-433C Leak diagnostic unit, pump. Signal too highP2401 ECM-433D Leak diagnostic unit, pump. Signal too lowP0456 ECM-434C Fuel tank system, leakage. Minor leakP2404 ECM-4360 Leak diagnostic unit. Faulty signalP2407 ECM-436B Leak diagnostic unit. Signal missingP2406 ECM-436C Leak diagnostic unit. Signal too highP2405 ECM-436D Leak diagnostic unit. Signal too lowP0457 ECM-4380 Fuel tank filler cap missing. Faulty signalP0442 ECM-439C Fuel tank system, leakage. Major leak- ECM-442B Fuel level sensor. Signal missing- ECM-442C Fuel level sensor. Signal too high- ECM-442D Fuel level sensor. Signal too low- ECM-4430 Fuel level sensor. Faulty signalP0336 ECM-5000 Engine speed (RPM) sensor signal. Faulty signalP0335 ECM-500B Engine speed (RPM) sensor signal. Signal missingP0338 ECM-500C Engine speed (RPM) sensor signal. Signal too highP0700 ECM-5100 Malfunction indicator lamp (MIL), transmission

control module (TCM). Faulty signalP0863 ECM-512B Malfunction indicator lamp (MIL) communication.

Signal missingP0531 ECM-5200 Air conditioning (A/C) pressure sensor. Faulty signalP0530 ECM-520B Air conditioning (A/C) pressure sensor. Signal

missingP0533 ECM-520C Air conditioning (A/C) pressure sensor. Signal too

highP0532 ECM-520D Air conditioning (A/C) pressure sensor. Signal too

lowP0501 ECM-5320 Vehicle speed signal (VSS). Faulty signal

2012 Volvo C30 T-5


P250A ECM-540B Oil quality, level and temp sensor. Signal missingP250D ECM-540C Oil quality, level and temp sensor. Signal too highP250C ECM-540D Oil quality, level and temp sensor. Signal too lowP250B ECM-5500 Oil level sensor. FaultyP0197 ECM-552C Oil temperature sensor. Signal too highP0198 ECM-552D Oil temperature sensor. Signal too lowP0243 ECM-600B Turbocharger (TC) control valve. Signal missingP0246 ECM-600C Turbocharger (TC) control valve. Signal too highP0245 ECM-600D Turbocharger (TC) control valve. Signal too lowP0234 ECM-603C Turbocharger (TC) control system. Signal too highP0299 ECM-603D Turbocharger (TC) control system. Signal too lowP000A ECM-6110 Camshaft position control, intake. SlowP000A ECM-611B Camshaft control, intake. FaultyP0075 ECM-612B Camshaft reset valve, intake. Signal missingP0077 ECM-612C Camshaft reset valve, intake. Signal too highP0076 ECM-612D Camshaft reset valve, intake. Signal too lowP000B ECM-6140 Camshaft control, exhaust. SlowP000B ECM-614B Camshaft control, exhaust. FaultyP0078 ECM-616B Exhaust camshaft reset valve. Signal missingP0080 ECM-616C Camshaft reset valve, intake. Signal too highP0079 ECM-616D Camshaft reset valve, intake. Signal too lowP054A ECM-618C Exhaust camshaft control during cold startP052A ECM-619C Inlet camshaft control during cold startP0485 ECM-620B Engine cooling fan control module. Signal missingP0484 ECM-620C Engine cooling fan (FC) control module. Signal too

highP0480 ECM-621B Engine cooling fan (FC). Signal missingP0692 ECM-621C Engine cooling fan (FC). Signal too highP0691 ECM-621D Engine cooling fan (FC). Signal too lowP0494 ECM-6220 Engine cooling fan (FC). Faulty signalP0645 ECM-630B A/C relay. Signal missingP0647 ECM-630C A/C relay. Signal too highP0646 ECM-630D A/C relay. Signal too lowP2281 ECM-640C Turbocharger (TC) control system. Signal too highP2281 ECM-640D Turbocharger (TC) control system. Signal too lowP0017 ECM-673C Camshaft position, exhaust. HighP0017 ECM-673D Camshaft position, exhaust. LowP0016 ECM-674C Camshaft position, intake. HighP0016 ECM-674D Camshaft position, intake. LowP0669 ECM-700C Engine control module (ECM), internal fault. Signal

too high

2012 Volvo C30 T-5


P0668 ECM-700D Engine control module (ECM), internal fault. Signal too low

P0634 ECM-7010 Engine control module (ECM), temperature. Faulty signal

P0634 ECM-7020 Engine control module (ECM), temperature. Faulty signal

P0634 ECM-7100 Immobilizer communication. Faulty signalU0167 ECM-710B Immobilizer communication. Signal missingP0633 ECM-710C Immobilizer Communication. Signal too highU0326 ECM-710D Immobilizer Communication. Signal too lowU0415 ECM-7110 Immobilizer. Faulty signalU0129 ECM-711B Immobilizer. Signal missingU0415 ECM-711C Immobilizer. Signal too highP0607 ECM-7300 Gear position sensor. Faulty signalP0850 ECM-730B Gear position sensor. Signal missingP0850 ECM-740B Communication, central electronic module (CEM).

Signal missingU0301 ECM-740C Communication, central electronic module (CEM).

Signal too high- ECM-800C System relay. Signal too high- ECM-800D System relay. Signal too low- ECM-801B System relay. Signal missing- ECM-801C System relay. Signal too high- ECM-801D System relay. Signal too lowP0563 ECM-820C Battery voltage. Signal too highP0562 ECM-820D Battery voltage. Signal too lowP2510 ECM-8210 System relay. Faulty signalP0620 ECM-8300 Alternator control module (ACM). FaultyP2502 ECM-830B Alternator control module (ACM). Faulty

communicationP2504 ECM-830C Alternator control module (ACM). Faulty signalP2503 ECM-830D Alternator control module (ACM). Signal too highP0512 ECM-8410 Autostarting, engine speed. Signal too lowP0512 ECM-841B Autostarting, power supply. Signal too lowP0617 ECM-842C Starter motor relay. Signal too highP0617 ECM-842D Starter motor relay. Signal too lowP0616 ECM-843B Starter motor relay. OpenP0616 ECM-843C Starter motor relay. Signal too highP0616 ECM-843D Starter motor relay. Signal too lowP0641 ECM-8500 5 volt power supply. Faulty signalP0641 ECM-851D 5 volt power supply. Signal too low

2012 Volvo C30 T-5


P0571 ECM-9000 Brake pedal sensor. Faulty signalP0573 ECM-900C Brake pedal sensor. Signal too high- ECM-900D Brake pedal sensor. Signal too lowP0571 ECM-9011 Brake pedal sensor, signal via CAN. Faulty signalP0571 ECM-901B Brake pedal sensor, signal via CAN. Signal missingP0571 ECM-901D Brake pedal sensor, signal via CAN. Signal too lowP0573 ECM-9100 Clutch pedal switch. Faulty signalP0808 ECM-910C Clutch pedal switch. Signal too highP0807 ECM-910D Clutch pedal switch. Signal too lowP0805 ECM-9110 Clutch pedal position sensor. Faulty signalP0805 ECM-911B Clutch pedal sensor. Signal missingP0805 ECM-911C Clutch pedal sensor. Signal too highP0805 ECM-911D Clutch pedal sensor. Signal too lowP2135 ECM-9200 Throttle position (TP) sensor. Faulty signalP0121 ECM-9210 Electronic throttle unit, potentiometer 1. Faulty

signalP0123 ECM-921C Electronic throttle unit, potentiometer 1. Signal too

highP0122 ECM-921D Electronic throttle unit, potentiometer 1. Signal too

lowP0122 ECM-9220 Electronic throttle unit, potentiometer 2. Faulty

signalP0223 ECM-922C Electronic throttle unit, potentiometer 2. Signal too

highP0223 ECM-922D Electronic throttle unit, potentiometer 2. Signal too

lowP2101 ECM-9240 Engine control module (ECM). Faulty signalP2111 P2112 ECM-925C Electronic throttle unit. Signal too highP2111 ECM-925D Electronic throttle unit. Signal too lowP2112 ECM-926C Electronic throttle unit. Signal too highP2112 ECM-926D Electronic throttle unit. Signal too lowP0638 ECM-9270 Throttle unit. Faulty signalP2119 ECM-9280 Throttle unit. Faulty signalP2108 ECM-929C Engine control module (ECM). Signal too highP2108 ECM-929D Engine control module (ECM). Signal too lowP1124 ECM-92B0 Electronic throttle unit. Faulty signalP1167 ECM-92CC Electronic throttle unit. Signal too highP1167 ECM-92CD Electronic throttle unit. Signal too lowP1124 ECM-92D0 Electronic throttle unit. Faulty signalP2109 ECM-92E0 Engine control module (ECM). Internal faultP0579 ECM-9300 Control module communication problems. Faulty

signal

2012 Volvo C30 T-5


P0564 ECM-930B Control module communication problems. Signal missing

P0581 ECM-930C Control module, communication problems. Signal too high

P0580 ECM-930D Control module communication problems. Signal too low

P2138 ECM-9400 Accelerator pedal (AP) position sensor, digital signal. Faulty signal

P2123 ECM-940C Accelerator pedal (AP) position sensor, digital signal. Signal too high

P2122 ECM-940D Accelerator pedal (AP) position sensor, digital signal. Signal too low

P2128 ECM-941C Accelerator pedal (AP) position sensor, analog signal. Signal too high

P2127 ECM-941D Accelerator pedal (AP) position sensor, analog signal. Signal too low

P2125 ECM-9430 Accelerator pedal (AP) position sensor, analog signal. Faulty signal

P2125 ECM-943B Accelerator pedal (AP) position sensor, analog signal. Signal missing

P2125 ECM-943C Accelerator pedal (AP) position sensor, analog signal. Signal too high

P2125 ECM-943D Accelerator pedal (AP) position sensor, analog signal. Signal too low

P0507 ECM-950C Engine control module (ECM), idle speed control. Signal too high

P0506 ECM-950D Engine control module (ECM), idle speed control. Signal too low

P2122 ECM-951C Engine control module (ECM), idle speed control. Signal too high

P0506 P0507 ECM-951D Engine control module (ECM), idle speed control. Signal too low

P2121 ECM-9700 Accelerator pedal (AP) position sensor, digital signal. Faulty signal

P2121 ECM-970B Accelerator pedal (AP) position sensor, digital signal. Signal missing

P2121 ECM-970C Accelerator pedal (AP) position sensor, digital signal. Signal too high

P2121 ECM-970D Accelerator pedal (AP) position sensor, digital signal. Signal too low

P0607 ECM-9800 Engine control module (ECM), torque signal. Internal fault

P0607 ECM-9810 Engine control module (ECM), engine speed (RPM). Internal fault

2012 Volvo C30 T-5


ELECTRONIC POWER STEERING (EPS) DTCS

ELECTRONIC POWER STEERING (EPS) - DTC INDEX

P0607 ECM-9820 Engine control module (ECM), load signal. Internal fault

P0607 ECM-9830 Engine control module (ECM). Internal faultP0607 ECM-983C Engine control module (ECM). Internal faultP0607 ECM-983D Engine control module (ECM). Internal faultP0607 ECM-9840 Engine control module (ECM). Internal faultP0607 ECM-985C Engine control module (ECM), fuel shut-off system.

Internal faultP0607 ECM-9860 Engine control module (ECM). Internal faultP0604 ECM-9970 Memory fault in RAM. Faulty signalP0605 ECM-9980 Memory fault in ROM. Faulty signalP0605 ECM-9990 engine control module (ECM). Faulty signalP0606 ECM-999B Engine control module (ECM). Signal missingP0606 ECM-999D Engine control module (ECM). Signal too lowP0607 ECM-9A0B Engine control module (ECM). Internal faultU0401 ECM-A020 Configuration fault. Signal missingP0503 ECM-A12B Speed signal. Signal missingP0503 ECM-A12C Speed signal. Signal too highP0503 ECM-A130 Control module communication. Faulty signalP2610 ECM-A20B Engine control module (ECM). Signal missingP2610 ECM-A20C Engine control module (ECM). Signal too highU0001 ECM-E000 Control module communication. Faulty signalU0300 ECM-E003 Configuration fault. Software fault- ECM-XXXX Unknown diagnostic trouble code (DTC) for the

current control module version

Volvo Code DescriptionEPS-0020 Pump motor. Signal too high (B5254T7)EPS-0021 Pump motor. Faulty signal (B5254T7)EPS-0022 Control module, internal fault (B5254T7)EPS-0030 Temperature sensor. Signal missing (B5254T7)EPS-0040 High temperature. Signal too high (B5254T7)EPS-0041 High temperature. Signal too high (B5254T7)EPS-0050 Memory fault in ROM. Internal fault (B5254T7)EPS-0051 Memory fault in ROM. Internal fault (B5254T7)EPS-0053 Memory fault in ROM. Internal fault (B5254T7)EPS-0060 Control module. Internal fault (B5254T7)EPS-0070 Power supply. Signal too high (B5254T7)

2012 Volvo C30 T-5


HEADLAMP CONTROL MODULE (HCM) DTCS

HEADLAMP CONTROL MODULE (HCM) - DTC INDEX

EPS-0071 Power supply. Signal too low (B5254T7)EPS-0080 Steering wheel angle sensor. Faulty signal (B5254T7)EPS-0081 Speed. Faulty signal (B5254T7)EPS-0082 Engine status. Faulty signal (B5254T7)EPS-0084 Engine status. Faulty signal (B5254T7)EPS-E000 CAN communication. Faulty communication (B5254T7)EPS-E003 Configuration fault. Faulty configuration (B5254T7)EPS-XXXX Unknown diagnostic trouble code (DTC) for the present control module

version (B5254T7)

Volvo Code DescriptionHCM-0142 Control module. Internal fault (B5254T7)HCM-2281 Control module. Communication fault (B5254T7)HCM-2283 Control module. Communication fault (B5254T7)HCM-2285 Control module. Incorrect software (B5254T7)HCM-2287 Control module. Communication fault (B5254T7)HCM-2289 Control module. Communication fault (B5254T7)HCM-2291 Control module Faulty signal (B5254T7)HCM-2293 Control module. Communication fault (B5254T7)HCM-2295 Control module. Communication fault (B5254T7)HCM-2297 Control module. Communication fault (B5254T7)HCM-2687 Control module. Communication fault (B5254T7)HCM-2987 Control module. Communication fault (B5254T7)HCM-6401 Left headlamp Faulty Signal (B5254T7)HCM-6402 Left headlamp Faulty Signal (B5254T7)HCM-6403 Left headlamp Faulty Signal (B5254T7)HCM-6501 Right headlamp Faulty signal (B5254T7)HCM-6502 Right headlamp Faulty signal (B5254T7)HCM-6503 Right headlamp Faulty signal (B5254T7)HCM-8F20 Position sensor rear Signal too high (B5254T7)HCM-8F21 Position sensor rear Signal too low (B5254T7)HCM-8F22 Position sensor, calibration Not completed (B5254T7)HCM-8F30 Position sensor front Signal too high (B5254T7)HCM-8F31 Position sensor front Signal too low (B5254T7)HCM-8F40 Power supply sensor Faulty signal (B5254T7)HCM-8F41 Power supply sensor Faulty signal (B5254T7)HCM-DD00 LIN Communication fault (B5254T7)HCM-DD01 LIN Communication fault (B5254T7)

2012 Volvo C30 T-5


INTEGRATED AUDIO MODULE (IAM) DTCS

INTEGRATED AUDIO MODULE (IAM) - DTC INDEX

HCM-DD02 LIN Communication fault (B5254T7)HCM-DD10 LIN Communication fault (B5254T7)HCM-DD11 LIN Communication fault (B5254T7)HCM-E000 Control module Communication fault (B5254T7)HCM-E003 Configuration fault Faulty configuration (B5254T7)HCM-E010 Control module Voltage too low (B5254T7)

Volvo Code DescriptionIAM-1001 AM/FM antenna. No signalIAM-1002 AM/FM antenna. Faulty signalIAM-2001 Control module. Internal faultIAM-2002 Control module. Internal faultIAM-2003 Control module. Internal faultIAM-2004 Control module. Internal faultIAM-2005 Control module. Internal faultIAM-3001 Front left speaker. Signal too lowIAM-3002 Front left speaker. Signal too highIAM-3003 Front left speaker. Faulty signalIAM-3004 Front left speaker. No signalIAM-3005 Front left speaker. Faulty signalIAM-3011 Front right speaker. Signal too lowIAM-3012 Front right speaker. Signal too highIAM-3013 Front right speaker. Faulty signalIAM-3014 Front right speaker. No signalIAM-3015 Front right speaker. Faulty signalIAM-3021 Rear left speaker. Signal too lowIAM-3022 Rear left speaker. Signal too highIAM-3023 Rear left speaker. Faulty signalIAM-3024 Rear left speaker. No signalIAM-3025 Rear left speaker. Faulty signalIAM-3031 Rear right speaker. Signal too lowIAM-3032 Rear right speaker. Signal too highIAM-3033 Rear right speaker. Faulty signalIAM-3034 Rear right speaker. No signalIAM-3035 Rear right speaker. Faulty signalIAM-4001 Microphone input. Signal missingIAM-4002 Microphone input. Signal too lowIAM-4003 Microphone input. Signal too high

2012 Volvo C30 T-5


INFOTAINMENT CONTROL MODULE (ICM) DTCS

INFOTAINMENT CONTROL MODULE (ICM) - DTC INDEX

IAM-5001 USB port. Signal too lowIAM-5002 USB port. Signal too highIAM-9001 Control module. Configuration faultIAM-9002 Control module. Overheated

Volvo Code DescriptionICM-1A02 Control module. Faulty voltageICM-1A05 Display. Faulty voltageICM-1A06 Relay, infotainment not deactivatedICM-1A51 Communication with the audio module (AUD). Signal missingICM-1A53 Communication with the multimedia module (MMM). Signal missingICM-1A57 Communication with the phone module (PHM). Signal missingICM-1A58 Communication with the global positioning system module (GPS). Signal

missingICM-1A59 Communication with the traffic message channel module (TMC). Signal

missingICM-1A5A Communication with integrated audio module (IAM). Signal missingICM-1A5B Communication with Remote Digital Audio Receiver (RDAR) Signal

missingICM-1A5C Communication with bluetooth phone module (BPM) Signal missingICM-1A5D Communication With Accessory USB Unit (AUU) Signal missingICM-1D03 Control module, not fully programmed. Internal faultICM-1D07 Control module. Internal faultICM-1F36 Heating, display. Signal missingICM-1F37 Display. Signal missingICM-1F38 Temperature sensor. Faulty signalICM-1F40 Receiver remote control. Short-circuit to groundICM-6C71 Audio module (AUD) not approved. Faulty signalICM-6C72 Multimedia module (MMM) not approved. Faulty signalICM-6C76 Phone module (PHM) not approved. Faulty signalICM-6C77 Global positioning system module (GPS) not approved. Faulty signalICM-6C78 Traffic message channel module (TMC) not approved. Faulty signalICM-6C79 Infotainment control module (ICM) not approved. Faulty signalICM-6C7A Integrated audio module (IAM) not valid. Faulty signalICM-6C7B Remote Digital Audio Receiver (RDAR) not valid Faulty signalICM-6C7C Bluetooth phone module (BPM) not valid Faulty signalICM-6C7D Accessory USB Unit (AUU) not valid Faulty signalICM-DC00 Control module communication. Internal fault

2012 Volvo C30 T-5


KEYLESS VEHICLE MODULE (KVM) DTCS

KEYLESS VEHICLE MODULE (KVM) - DTC INDEX

ICM-DC01 Communication module. Faulty signalICM-DC02 Control module communication. No communicationICM-E001 Control module communication. Faulty communicationICM-E003 Configuration fault. Faulty configurationICM-E010 Power supply. Signal too lowICM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version

Volvo Code DescriptionKVM-0001 Receiver. No communicationKVM-0004 Remote control receiver. No communicationKVM-0010 Inner antenna. Signal too lowKVM-0011 Inner antenna. Signal too highKVM-0012 Inner antenna. Signal missingKVM-001C Outer antenna rear. Signal too highKVM-001D Outer antenna rear. Signal missingKVM-001E Outer antenna rear. Faulty signalKVM-0020 Switch unlocking left front. Signal missingKVM-0021 Switch unlocking right front. Signal missingKVM-0030 Outer lock button left front. Activated too longKVM-0031 Outer lock button right front. Activated too longKVM-0040 Switch unlocking left front. Activated too longKVM-0041 Switch unlocking right front. Activated too longKVM-0050 Switch quick lock left front. Activated too longKVM-0051 Switch quick lock right front. Activated too longKVM-0060 Switch unlocking tailgate. Activated too longKVM-0080 Control module. Internal memory faultKVM-0081 Control module. Internal memory faultKVM-0100 Interior antennas. Signal too lowKVM-0103 Exterior left antennas. Signal too lowKVM-0104 Exterior right antennas. Signal too lowKVM-0105 Exterior trunk antenna. Signal too lowKVM-0110 Remote control invalid key codeKVM-0115 RFR Part&Serial Number conversion errorKVM-E001 Control module communication. Faulty communicationKVM-E003 Incorrect configuration. Faulty configurationKVM-E010 Power supply. Signal too lowKVM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

2012 Volvo C30 T-5


MULTIMEDIA MODULE (MMM) DTCS

MULTI MEDIA MODULE (MMM) - DTC INDEX

PARKING ASSIST MODULE (PAM) DTCS

PARKING ASSIST MODULE (PAM) - DTC INDEX

version

Volvo Code DescriptionMMM-1000 Control module. Internal faultMMM-1010 Control module. Internal faultMMM-1020 Control module. Internal faultMMM-2000 Control module. Internal faultMMM-2010 Control module. Internal faultMMM-2100 Control module. Internal faultMMM-2110 Control module. Internal faultMMM-3100 GPS-antenna. Open circuitMMM-3110 GPS-antenna. Ground (GND) shortMMM-4000 Control module. Internal faultMMM-5000 Control module. Internal faultMMM-5010 Control module. Internal faultMMM-5020 Control module. Internal faultMMM-6000 Control module Faulty configuration

Volvo Code DescriptionPAM-0001 Control module. Internal faultPAM-0002 Parking sensor 1. Signal too highPAM-0003 Parking sensor 1. Signal too low/Signal missingPAM-0004 Parking sensor 2. Signal too highPAM-0005 Parking sensor 2. Signal too low/Signal missingPAM-0006 Parking sensor 3. Signal too highPAM-0007 Parking sensor 3. Signal too low/Signal missingPAM-0008 Parking sensor 4. Signal too highPAM-0009 Parking sensor 4. Signal too low/Signal missingPAM-0010 Parking sensor 5. Signal too high (L.H.D)PAM-0011 Parking sensor 5. Signal too low/Signal missing (L.H.D)PAM-0012 Parking sensor 6. Signal too high (L.H.D)PAM-0013 Parking sensor 6. Signal too low/Signal missing (L.H.D)PAM-0014 Parking sensor 7. Signal too high (L.H.D)PAM-0015 Parking sensor 7. Signal too low/Signal missing (L.H.D)PAM-0016 Parking sensor 8. Signal too high (L.H.D)

2012 Volvo C30 T-5


PASSENGER DOOR MODULE (PDM) DTCS

PASSENGER DOOR MODULE (PDM) - DTC INDEX

PHONE MODULE (PHM) DTCS

PHONE MODULE (PHM) - DTC INDEX

PAM-0017 Parking sensor 8. Signal too low/Signal missing (L.H.D)PAM-0018 Configuration faultPAM-E001 Control module communication. Faulty communicationPAM-E003 Configuration fault. Faulty configurationPAM-E010 Power supply. Voltage difference too greatPAM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version

Volvo Code DescriptionPDM-0012 Control, passenger window. Stuck in the active positionPDM-0024 Central locking switch. Faulty signalPDM-0025 LED, camera module Signal too lowPDM-0026 LED, camera module Signal too highPDM-0027 LED, camera module Open circuitPDM-002B Camera module Internal failurePDM-002F Camera module voltage supply Signal too lowPDM-003A Camera module voltage supply Signal too highPDM-DD20 LIN communication camera module Internal faultPDM-DD21 LIN communication camera module ShortedPDM-DD22 LIN communication camera module Internal faultPDM-DD30 Communication with camera module Internal FaultPDM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version

Volvo Code DescriptionPHM-0008 Emergency microphone Signal too highPHM-000A Emergency microphone Signal too low/Signal missingPHM-0013 Control module Internal faultPHM-0015 Control module Internal faultPHM-0030 Reserv battery Voltage too lowPHM-0040 SIM-card Internal faultPHM-0049 Control module Internal faultPHM-0063 Illumination buttons Signal too high/Signal missingPHM-0064 Illumination buttons Signal too lowPHM-0065 Volvo On Call buttons Signal too low

2012 Volvo C30 T-5


POWER SEATS (PSL) DTCS

POWER SEATS (PSL) - DTC INDEX

PHM-0066 Volvo On Call buttons Signal too high/Signal missingPHM-0067 Reserv battery Not connectedPHM-0068 SIM card holder Signal missingPHM-006B Memory fault control module Internal faultPHM-0080 Volvo On Call buttons Wrong switches mountedPHM-0082 Volvo On Call buttons Activated too longPHM-0100 Control module Configuration faultPHM-0211 Internal Backup speaker Signal too lowPHM-0215 Emergency microphone Signal too high/Signal missingPHM-1A51 Control module Incorrect softwarePHM-1A54 Control module Incorrect softwarePHM-4E96 Control module Internal faultPHM-5529 Internal backup antenna Invalid signalPHM-5611 Telephone antenna Signal too lowPHM-5615 Telephone antenna Signal too high/Signal missingPHM-6911 Handset hook Signal too lowPHM-6915 Handset hook Signal too high/Signal missingPHM-6A11 Handset microphone Signal too lowPHM-6A15 Handset microphone Signal too high/Signal missingPHM-6B11 Handset speaker Signal too lowPHM-6B15 Handset speaker Signal too high/Signal missingPHM-7B11 Handset supply Signal too lowPHM-7B12 Handset supply Signal too highPHM-9F11 GPS-antenna Signal too lowPHM-9F13 GPS-antenna Signal missingPHM-A211 Crash signal Signal too lowPHM-A215 Crash signal Signal too high/Signal missingPHM-A238 Crash signal Faulty signalPHM-C000 Control module Software faultPHM-E001 Control module communication Software errorPHM-E003 Configuration fault Software faultPHM-E010 Power supply Faulty signal

Volvo Code DescriptionPSL-0001 Hall sensor 1. Faulty signalPSL-0002 Hall sensor 2. Faulty signalPSL-0003 Hall sensor 3. Faulty signalPSL-0004 Hall sensor 4. Faulty signal

2012 Volvo C30 T-5


PSL-0007 M1, M2, M3, M4 or MC. Shorted to supplyPSL-0008 M1, M2, M3, M4 or MC. Ground (GND) shortPSL-0019 Memory function 1. Internal faultPSL-001A Memory function 2. Internal faultPSL-001B Memory function 3. Internal faultPSL-0020 Front-rear adjustment control, M1+. Activated too longPSL-0021 Front-rear adjustment control, M1-. Activated too longPSL-0022 Backrest adjustment control, M2+. Activated too longPSL-0023 Backrest adjustment control, M2-. Activated too longPSL-0024 Rear edge adjustment control, M3+. Activated too longPSL-0025 Rear edge adjustment control, M3-.. Activated too longPSL-0026 Front edge adjustment control, M4+. Activated too longPSL-0027 Front edge adjustment control, M4-. Activated too longPSL-0028 Operating button, memory 1. Activated too longPSL-0029 Operating button, memory 2. Activated too longPSL-002A Operating button, memory 3. Activated too longPSL-002B Operating button. Activated too longPSL-002C Front-rear adjustment, M1+ and M1-. Faulty signalPSL-002D Backrest, M2+ and M2-.. Faulty signalPSL-002E Seat rear edge, M3+ and M3-. Faulty signalPSL-002F Seat front edge, M4+ and M4-. Faulty signalPSL-0030 Front-rear adjustment, Motor 1 (M1+). Signal missingPSL-0032 Backrest, Motor 2 (M2+). Signal missingPSL-0034 Seat rear edge, Motor 3 (M3+). Signal missingPSL-0036 Seat front edge, Motor 4 (M4+). Signal missingPSL-0038 Control module. Software errorPSL-0040 Easy-entry switch forward. Activated too longPSL-0041 Easy-entry switch backward. Activated too longPSL-0042 Easy-Entry switch. Invalid combinationPSL-0044 Control module. Initialisation of power seat lost or not donePSL-0045 Control module. Initialisation of power seat lost or not donePSL-0047 Hall sensor ground backrest. Short to supplyPSL-0048 Hall sensor signal backrest. Short to supplyPSL-0049 Hall sensor signal backrest. Short to groundPSL-004A Hall sensor backrest. Open circuitPSL-004B Hall sensor backrest. Abnormal currentPSL-0050 Control module. Incorrect softwarePSL-E001 Control module communication. Faulty communicationPSL-E003 Configuration fault. Faulty configurationPSL-E010 Power supply. Signal too low

2012 Volvo C30 T-5


POWER SEATS (PSR) DTCS

POWER SEATS (PSR) - DTC INDEX Volvo Code Description

PSR-0001 Hall sensor 1. Faulty signalPSR-0002 Hall sensor 2. Faulty signalPSR-0003 Hall sensor 3. Faulty signalPSR-0004 Hall sensor 4. Faulty signalPSR-0007 M1, M2, M3, M4 or MC. Shorted to supplyPSR-0008 M1, M2, M3, M4 or MC. Ground (GND) shortPSR-0019 Memory function 1. Internal faultPSR-001A Memory function 2. Internal faultPSR-001B Memory function 3. Internal faultPSR-0020 Front-rear adjustment control, M1+. Activated too longPSR-0021 Front-rear adjustment control, M1-. Activated too longPSR-0022 Backrest adjustment control, M2+. Activated too longPSR-0023 Backrest adjustment control, M2-. Activated too longPSR-0024 Rear edge adjustment control, M3+. Activated too longPSR-0025 Rear edge adjustment control, M3-.. Activated too longPSR-0026 Front edge adjustment control, M4+. Activated too longPSR-0027 Front edge adjustment control, M4-. Activated too longPSR-0028 Operating button, memory 1. Activated too longPSR-0029 Operating button, memory 2. Activated too longPSR-002A Operating button, memory 3. Activated too longPSR-002B Operating button. Activated too longPSR-002C Front-rear adjustment, M1+ and M1-. Faulty signalPSR-002D Backrest, M2+ and M2-.. Faulty signalPSR-002E Seat rear edge, M3+ and M3-. Faulty signalPSR-002F Seat front edge, M4+ and M4-. Faulty signalPSR-0030 Front-rear adjustment, Motor 1 (M1+). Signal missingPSR-0032 Backrest, Motor 2 (M2+). Signal missingPSR-0034 Seat rear edge, Motor 3 (M3+). Signal missingPSR-0036 Seat front edge, Motor 4 (M4+). Signal missingPSR-0038 Control module. Software errorPSR-0040 Easy-entry switch forward. Activated too longPSR-0041 Easy-entry switch backward. Activated too longPSR-0042 Easy-Entry switch. Invalid combinationPSR-0044 Control module. Initialisation of power seat lost or not donePSR-0045 Control module. Initialisation of power seat lost or not donePSR-0047 Hall sensor ground backrest. Short to supplyPSR-0048 Hall sensor signal backrest. Short to supply

2012 Volvo C30 T-5


REAR ELECTRONIC MODULE (REM) DTCS

REAR ELECTRONIC MODULE (REM) - DTC INDEX

SRS DTC CODES

DTC INDEX

PSR-0049 Hall sensor signal backrest. Short to groundPSR-004A Hall sensor backrest. Open circuitPSR-004B Hall sensor backrest. Abnormal currentPSR-0050 Control module. Incorrect softwarePSR-E001 Control module communication. Faulty communicationPSR-E003 Configuration fault. Faulty configurationPSR-E010 Power supply. Signal too low

Volvo Code DescriptionREM-8E01 Relay, back-up (reversing) lamp. Internal faultREM-8E02 Relay, back-up (reversing) lamp. Internal fault

Volvo Code DescriptionSRS-0001 SRS indicator lamp. Faulty functionSRS-0002 SRS indicator lamp. Signal missingSRS-0003 PAD/PAE lamp Faulty functionSRS-0004 PAD lamp. Signal missingSRS-0005 Power supply from the battery. Voltage too lowSRS-0006 Power supply from the battery. Voltage too highSRS-0010 Driver airbag stage 1. Signal too lowSRS-0011 Driver airbag stage 1. Signal too highSRS-0012 Driver airbag stage 1. Resistance too lowSRS-0013 Driver airbag stage 1. Resistance too highSRS-0014 Driver airbag stage 1. Short-circuit to adjacent SRS ignition cableSRS-0015 Driver's airbag stage 1. Configuration faultSRS-0016 Driver airbag stage 2. Signal too lowSRS-0017 Driver airbag stage 2. Signal too highSRS-0018 Driver airbag stage 2. Resistance too lowSRS-0019 Driver airbag stage 2. Resistance too highSRS-001A Driver airbag stage 2. Short-circuit to adjacent SRS ignition cableSRS-001B Driver's airbag stage 2. Configuration faultSRS-001C Driver's seat belt tensioner. Signal too lowSRS-001D Driver's seat belt tensioner. Signal too highSRS-001E Driver's seat belt tensioner. Resistance too lowSRS-001F Driver's seat belt tensioner. Resistance too high

2012 Volvo C30 T-5


SRS-0020 Driver's seat belt tensioner. Short-circuit to adjacent SRS ignition cableSRS-0021 Driver's seat belt tensioner. Configuration faultSRS-0022 Driver's lap belt tensioner. Signal too lowSRS-0023 Driver's lap belt tensioner. Signal too highSRS-0024 Driver's lap belt tensioner. Resistance too lowSRS-0025 Driver's lap belt tensioner. Resistance too highSRS-0026 Driver's lap belt tensioner. Short-circuit to adjacent SRS ignition cableSRS-0027 Driver's lap belt tensioner. Configuration faultSRS-0028 Driver's seat belt force limiter. Signal too lowSRS-0029 Driver's seat belt force limiter. Signal too highSRS-002A Driver's seat belt force limiter. Resistance too lowSRS-002B Driver's seat belt force limiter. Resistance too highSRS-002C Driver's seat belt force limiter. Short-circuit to adjacent SRS ignition cableSRS-002D Driver's seat belt force limiter. Configuration faultSRS-002E Adaptive steering column. Signal too lowSRS-002F Adaptive steering column. Signal too highSRS-0030 Adaptive steering column. Resistance too lowSRS-0031 Adaptive steering column. Resistance too highSRS-0032 Adaptive steering column. Short-circuit to adjacent SRS ignition cableSRS-0033 Adaptive steering column. Configuration faultSRS-0034 Passenger airbag stage 1. Signal too lowSRS-0035 Passenger airbag stage 1. Signal too highSRS-0036 Passenger airbag stage 1. Resistance too lowSRS-0037 Passenger airbag stage 1. Resistance too highSRS-0038 Passenger airbag stage 1. Short-circuit to adjacent SRS ignition cableSRS-0039 Passenger airbag stage 1. Configuration faultSRS-003A Passenger airbag stage 2. Signal too lowSRS-003B Passenger airbag stage 2. Signal too highSRS-003C Passenger airbag stage 2. Resistance too lowSRS-003D Passenger airbag stage 2. Resistance too highSRS-003E Passenger airbag stage 2. Short-circuit to adjacent SRS ignition cableSRS-003F Passenger airbag stage 2. Configuration faultSRS-0040 Passenger seat belt tensioner. Signal too lowSRS-0041 Passenger seat belt tensioner. Signal too highSRS-0042 Passenger seat belt tensioner. Resistance too lowSRS-0043 Passenger seat belt tensioner. Resistance too highSRS-0044 Passenger seat belt tensioner. Short-circuit to adjacent SRS ignition cableSRS-0045 Passenger seat belt tensioner. Configuration faultSRS-004A Passenger lap belt tensioner. Short-circuit to adjacent SRS ignition cableSRS-004B Passenger lap belt tensioner. Configuration faultSRS-004C Passenger seat belt force limiter. Signal too low

2012 Volvo C30 T-5


Passenger seat belt force limiter. Signal too highSRS-004E Passenger seat belt force limiter. Resistance too lowSRS-004F Passenger seat belt force limiter. Resistance too highSRS-0050 Passenger seat belt force limiter. Short-circuit to adjacent SRS ignition

cableSRS-0051 Passenger seat belt force limiter. Configuration faultSRS-0052 Front left side impact protection (SIPS) bag. Signal too lowSRS-0053 Front left side impact protection (SIPS) bag. Signal too highSRS-0054 Front left side impact protection (SIPS) bag. Resistance too lowSRS-0055 Front left side impact protection (SIPS) bag. Resistance too highSRS-0056 Front left side impact protection (SIPS) bag. Short-circuit to adjacent SRS

ignition cableSRS-0057 Front left side impact protection (SIPS) bag. Configuration faultSRS-0058 Front right side impact protection (SIPS) bag. Signal too lowSRS-0059 Front right-hand side impact protection (SIPS) bag. Signal too highSRS-005A Front right-hand side impact protection (SIPS) bag. Resistance too lowSRS-005B Front right-hand side impact protection (SIPS) bag. Resistance too highSRS-005C Front right-hand side impact protection (SIPS) bag. Short-circuit to

adjacent SRS ignition cableSRS-005D Front right-hand side impact protection (SIPS) bag. Configuration faultSRS-005E Left-hand inflatable curtain. Signal too lowSRS-005F Left-hand inflatable curtain. Signal too highSRS-0060 Left-hand inflatable curtain. Resistance too lowSRS-0061 Left-hand inflatable curtain. Resistance too highSRS-0062 Left-hand inflatable curtain. Short-circuit to adjacent SRS ignition cableSRS-0063 Left-hand inflatable curtain. Configuration faultSRS-0064 Right-hand inflatable curtain. Signal too lowSRS-0065 Right-hand inflatable curtain. Signal too highSRS-0066 Right-hand inflatable curtain. Resistance too lowSRS-0067 Right-hand inflatable curtain. Resistance too highSRS-0068 Right-hand inflatable curtain. Short-circuit to adjacent SRS ignition cableSRS-0069 Right-hand inflatable curtain. Configuration faultSRS-006A Rear left-hand seat belt tensioner. Signal too lowSRS-006B Rear left-hand seat belt tensioner. Signal too highSRS-006C Rear left-hand seat belt tensioner. Resistance too lowSRS-006D Rear left-hand seat belt tensioner. Resistance too highSRS-006E Rear left-hand seat belt tensioner. Short-circuit to adjacent SRS ignition

cableSRS-006F Rear left-hand seat belt tensioner. Configuration faultSRS-0076 Rear right-hand seat belt tensioner. Signal too lowSRS-0077 Rear right-hand seat belt tensioner. Signal too high

2012 Volvo C30 T-5


SRS-0078 Rear right-hand seat belt tensioner. Resistance too lowSRS-0079 Rear right-hand seat belt tensioner. Resistance too highSRS-007A Rear right-hand seat belt tensioner. Short-circuit to adjacent SRS ignition

cableSRS-007B Rear right-hand seat belt tensioner. Configuration faultSRS-0090 Driver's seat belt buckle. Signal too highSRS-0091 Driver's seat belt buckle. Current outside the permitted rangeSRS-0092 Driver's seat belt buckle. Signal too lowSRS-0093 Driver's seat belt buckle. Configuration faultSRS-0094 Passenger seat belt buckle. Signal too highSRS-0095 Passenger seat belt buckle. Current outside the permitted rangeSRS-0096 Passenger seat belt buckle. Signal too lowSRS-0097 Passenger seat belt buckle. Configuration faultSRS-0098 Seat belt buckle, front. ShortedSRS-009A Rear seat belt buckle. Signal missingSRS-009C Driver's seat position sensor. Signal too highSRS-009D Driver's seat position sensor. Current outside the permitted rangeSRS-009E Driver's seat position sensor. Signal too lowSRS-009F Driver's seat position sensor. Configuration faultSRS-00A0 Passenger seat position sensor. Signal too highSRS-00A1 Passenger seat position sensor. Current outside the permitted rangeSRS-00A2 Passenger seat position sensor. Signal too lowSRS-00A3 Passenger seat position sensor. Configuration faultSRS-00A4 Switch for airbag in the On position. Signal too highSRS-00A5 Switch for airbag in the On position. Current outside the permitted rangeSRS-00A6 Switch for airbag in the On position. Signal too lowSRS-00A7 Switch for airbag in the On/Off position. Configuration faultSRS-00A8 Switch for airbag in the Off position. Signal too highSRS-00A9 Switch for airbag in the Off position. Current outside the permitted rangeSRS-00AA Switch for airbag in the Off position. Signal too lowSRS-00AB Switch for passenger airbag. Faulty functionSRS-00B0 Front left side impact sensor. Communication faultSRS-00B1 Front left side impact sensor. Signal too lowSRS-00B2 Front left side impact sensor. Signal too highSRS-00B3 Front left side impact sensor. Internal faultSRS-00B4 Front left side impact sensor. Incorrect measurement rangeSRS-00B5 Front left side impact sensor. Configuration faultSRS-00B9 Rear left side impact sensor. Communication faultSRS-00BA Rear left side impact sensor. Signal too lowSRS-00BB Rear left side impact sensor. Signal too highSRS-00BC Rear left side impact sensor. Internal fault

2012 Volvo C30 T-5


SRS-00BD Rear left side impact sensor. Incorrect measurement rangeSRS-00BE Rear left side impact sensor. Configuration faultSRS-00C2 Front right side impact sensor. Communication faultSRS-00C3 Front right side impact sensor. Signal too lowSRS-00C4 Front right side impact sensor. Signal too highSRS-00C5 Front right side impact sensor. Internal faultSRS-00C6 Front right side impact sensor. Incorrect measurement rangeSRS-00C7 Front right side impact sensor. Configuration faultSRS-00CB Rear right side impact sensor. Communication faultSRS-00CC Rear right side impact sensor. Signal too lowSRS-00CD Rear right side impact sensor. Signal too highSRS-00CE Rear right side impact sensor. Internal faultSRS-00CF Rear right side impact sensor. Incorrect measurement rangeSRS-00D0 Rear right side impact sensor. Configuration faultSRS-00D4 Front left front impact sensor. Communication faultSRS-00D5 Front left front impact sensor. Signal too lowSRS-00D6 Front left front impact sensor. Signal too highSRS-00D7 Front left front impact sensor. Internal faultSRS-00D8 Front left front impact sensor. Incorrect measurement rangeSRS-00D9 Front left front impact sensor. Configuration faultSRS-00DD Front right front impact sensor. Communication faultSRS-00DE Front right front impact sensor. Signal too lowSRS-00DF Front right front impact sensor. Signal too highSRS-00E0 Front right front impact sensor. Internal faultSRS-00E1 Front right front impact sensor. Incorrect measurement rangeSRS-00E2 Front right front impact sensor. Configuration faultSRS-00E6 Driver's seat belt (inertia) reel sensor. Signal too lowSRS-00E7 Driver's seat belt (inertia) reel sensor. Signal too highSRS-00E8 Driver's seat belt (inertia) reel sensor. Configuration faultSRS-00E9 Driver's seat belt (inertia) reel sensor. Communication faultSRS-00EA Driver's seat belt (inertia) reel sensor. Internal faultSRS-00EB Driver's seat belt (inertia) reel sensor. Internal faultSRS-00EC Driver's seat belt (inertia) reel sensor. Internal faultSRS-00ED Driver's seat belt (inertia) reel sensor. Internal faultSRS-00EF Passenger seat belt (inertia) reel sensor. Signal too lowSRS-00F0 Passenger seat belt (inertia) reel sensor. Signal too highSRS-00F1 Passenger seat belt (inertia) reel sensor. Configuration faultSRS-00F2 Passenger seat belt (inertia) reel sensor. Communication faultSRS-00F3 Passenger seat belt (inertia) reel sensor. Internal faultSRS-00F4 Passenger seat belt (inertia) reel sensor. Internal faultSRS-00F5 Passenger seat belt (inertia) reel sensor. Internal fault

2012 Volvo C30 T-5


STEERING WHEEL MODULE (SWM) DTCS

STEERING WHEEL MODULE (SWM) - DTC INDEX

Passenger seat belt (inertia) reel sensor. Internal faultSRS-0120 Local CAN network, SRS. Communication faultSRS-0128 CAN signal. Signal missingSRS-0129 CAN signal. Signal missingSRS-012A CAN signal. Signal missingSRS-012B CAN signal. Configuration faultSRS-012C CAN signal. Configuration faultSRS-012D CAN signal. Signal missingSRS-0131 Control module. Internal faultSRS-0132 Control module. Internal faultSRS-013A Collision signal. Communication faultSRS-013B Control module. Collision memory fullSRS-014A Weight sensor/Passenger airbag switch. Invalid combinationSRS-014B Force limiter/lap tensioner. Invalid combinationSRS-CFFF Control module. Internal faultSRS-E001 Control module communication. Faulty communicationSRS-E003 Configuration fault. Faulty configurationSRS-E010 Power supply. Voltage difference too greatSRS-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version

Volvo Code DescriptionSWM-0001 Reset button. Activated too long (B5254T7)SWM-0002 Read button. Activated too long (B5254T7)SWM-0003 Headlamp flash. Activated too long (B5254T7)SWM-0004 Turn signal lamp stalk. Invalid combination (B5254T7)SWM-0005 Windshield wiper lever. Invalid combination (B5254T7)SWM-0006 Rain sensor button. Activated too long (B5254T7)SWM-000C Windshield wiper lever. Invalid combination (B5254T7)SWM-000D Windshield wiper lever. Invalid combination (B5254T7)SWM-000E Windshield wiper lever. Invalid combination (B5254T7)SWM-000F Windshield wiper lever. Invalid combination (B5254T7)SWM-0014 RTI multi-button. Invalid combination (B5254T7)SWM-0016 Cruise control ON/OFF button. Activated too long (B5254T7)SWM-0017 Cruise control Resume button. Activated too long (B5254T7)SWM-0018 Cruise control Cancel button. Activated too long (B5254T7)SWM-0019 Cruise control Set+ button. Activated too long (B5254T7)SWM-001A Cruise control Set- button. Activated too long (B5254T7)

2012 Volvo C30 T-5


SWM-001B Carphone YES-button. Activated too long (B5254T7)SWM-001C Carphone NO button. Activated too long (B5254T7)SWM-001D Volume+ button. Activated too long (B5254T7)SWM-001E Volume- button. Activated too long (B5254T7)SWM-0020 Scan+ button. Activated too long (B5254T7)SWM-0021 Scan- button. Activated too long (B5254T7)SWM-0022 RTI Enter button. Activated too long (B5254T7)SWM-0023 RTI Reset button. Activated too long (B5254T7)SWM-0024 RTI Up button. Activated too long (B5254T7)SWM-0025 RTI Down button. Activated too long (B5254T7)SWM-0026 RTI Left button. Activated too long (B5254T7)SWM-0027 RTI Right button. Activated too long (B5254T7)SWM-0031 Cruise control. Communication problems (B5254T7)SWM-0032 Cruise control. Initiation fault (B5254T7)SWM-0033 Windshield wiper lever. Faulty signal (B5254T7)SWM-0200 Steering wheel angle sensor. Faulty signal (B5254T7)SWM-0201 Steering wheel angle sensor. Faulty signal (B5254T7)SWM-0202 Steering wheel angle sensor. Faulty signal (B5254T7)SWM-0203 Steering wheel angle sensor. Faulty signal (B5254T7)SWM-0204 Steering wheel angle sensor. Current too low (B5254T7)SWM-0206 Steering wheel module (SWM). Internal fault (B5254T7)SWM-0207 Steering wheel module (SWM). Internal fault (B5254T7)SWM-0208 Steering wheel module (SWM). Internal fault (B5254T7)SWM-0209 Steering wheel module (SWM). Internal fault (B5254T7)SWM-020A Steering wheel module (SWM). Calibration fault (B5254T7)SWM-0A01 Steering wheel module (SWM). Internal fault (B5254T7)SWM-0A03 Rear windshield wiper. No function (B5254T7)SWM-0A04 Rear windshield wiper. No function (B5254T7)SWM-0A06 Cruise control. No function (B5254T7)SWM-0A07 Reset button. No function (B5254T7)SWM-0A08 Reset button. No function (B5254T7)SWM-0A09 Rain sensor button. No function (B5254T7)SWM-0A0A Rain sensor. No function (B5254T7)SWM-0A0B Steering wheel switch right (SWSR). No function (B5254T7)SWM-0A0C Steering wheel switches. Invalid combination (B5254T7)SWM-0A0D Steering wheel switches. Incorrect keypad installed (B5254T7)SWM-0A0E Steering wheel module (SWM). Wrong version mounted (B5254T7)SWM-0A10 Communication with control modules. Signal missing (B5254T7)SWM-0A11 Communication with control modules. Signal missing (B5254T7)SWM-0A12 Communication with control modules. Faulty signal (B5254T7)SWM-DD00 Communication with control modules. Communication problems

2012 Volvo C30 T-5


TRANSMISSION CONTROL MODULE (TCM) DTCS

TRANSMISSION CONTROL MODULE (TCM) - DTC INDEX

(B5254T7)SWM-DD01 Communication with control modules. Communication problems




(B5254T7)SWM-E001 Communication with control module. Faulty communication (B5254T7)SWM-E003 Configuration fault. Faulty configuration (B5254T7)SWM-E010 Steering wheel module (SWM). Voltage too low (B5254T7)SWM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version (B5254T7)

Volvo Code DescriptionTCM-0002 Shift solenoid S1. Signal missing (AW55-50/51SN)TCM-0003 Shift solenoid S1. Signal too low (AW55-50/51SN)TCM-0008 Shift solenoid S2. Signal missing (AW55-50/51SN)TCM-0009 Shift solenoid S2. Signal too low (AW55-50/51SN)TCM-001E Transmission output speed sensor. Signal missing (AW55-50/51SN)TCM-001F Vehicle speed sensor (VSS). Signal missing (AW55-50/51SN)TCM-0020 Transmission output speed sensor. Faulty signal (AW55-50/51SN)TCM-0022 Transmission speed sensor. Signal missing (AW55-50/51SN)TCM-0023 Transmission input speed sensor. Signal missing (AW55-50/51SN)TCM-0024 Transmission speed sensor. Faulty signal (AW55-50/51SN)TCM-0027 Back-up gear. Incorrect gear ratio (AW55-50/51SN)TCM-0028 1st gear. Incorrect gear ratio (AW55-50/51SN)TCM-002E Lock-up function. Jerks or does not engage (AW55-50/51SN)TCM-002F Lock-up function. Slips or does not engage (AW55-50/51SN)TCM-0039 Gear-shift position sensor. Faulty signal (AW55-50/51SN)TCM-0042 Counter, oil quality. The counter exceeds the limit value (AW55-

50/51SN)TCM-0043 Oil temperature sensor. Temperature too high (AW55-50/51SN)TCM-0044 Oil temperature sensor. Temperature too low (AW55-50/51SN)TCM-0045 Oil temperature sensor. Faulty signal (AW55-50/51SN)TCM-0046 Oil temperature sensor. Temperature too high (AW55-50/51SN)TCM-0048 Transmission control module (TCM). Faulty software (AW55-50/51SN)TCM-0049 Transmission control module (TCM). Internal fault (AW55-50/51SN)

2012 Volvo C30 T-5


TCM-0070 Function, immobilizer. Signal missing (AW55-50/51SN)TCM-0071 Function, immobilizer. Faulty signal (AW55-50/51SN)TCM-0075 Function, Shift-lock. Signal missing (AW55-50/51SN)TCM-0076 Function, Shift-lock. Faulty signal (AW55-50/51SN)TCM-0081 Transmission output speed sensor. Signal missing (AW55-50/51SN)TCM-0082 Transmission output speed sensor. Signal missing (AW55-50/51SN)TCM-0087 Transmission speed sensor. Signal missing (AW55-50/51SN)TCM-0088 Transmission speed sensor. Signal missing (AW55-50/51SN)TCM-0090 Shift lock solenoid. Signal too high (AW55-50/51SN)TCM-0091 Shift-lock solenoid. Signal missing (AW55-50/51SN)TCM-0092 Shift-lock solenoid. Signal too low (AW55-50/51SN)TCM-0096 Gear selector module (GSM). Signal missing (AW55-50/51SN)TCM-0099 Transmission control module (TCM). Internal fault (AW55-50/51SN)TCM-009A Power supply. Faulty voltage (AW55-50/51SN)TCM-009B Power supply. Signal too high (AW55-50/51SN)TCM-0100 Transmission. Poor gear shifting quality (AW55-50/51SN)TCM-0102 Shift solenoid S3. Signal missing (AW55-50/51SN)TCM-0103 Shift solenoid S3. Signal too low (AW55-50/51SN)TCM-0108 Shift solenoid S4. Signal missing (AW55-50/51SN)TCM-0109 Shift solenoid S4. Signal too low (AW55-50/51SN)TCM-010B Shift solenoid S5. Signal missing (AW55-50/51SN)TCM-010C Shift solenoid S5. Signal too low (AW55-50/51SN)TCM-010F Lock-up solenoid SLU. Signal missing (AW55-50/51SN)TCM-0113 Linear pressure solenoid SLS. Signal missing (AW55-50/51SN)TCM-0117 Linear pressure solenoid SLT. Signal missing (AW55-50/51SN)TCM-0122 Linear pressure solenoid SLS. Faulty signal (AW55-50/51SN)TCM-0123 Lock-up solenoid SLU. Faulty signal (AW55-50/51SN)TCM-0124 Linear pressure solenoid SLT. Faulty signal (AW55-50/51SN)TCM-0190 Gear selector module (GSM). Internal fault (AW55-50/51SN)TCM-0191 Gear selector module (GSM). Internal fault (AW55-50/51SN)TCM-0192 Gear selector module (GSM). Faulty signal (AW55-50/51SN)TCM-0194 Gear selector module (GSM). Faulty signal (AW55-50/51SN)TCM-019B Gear selector module (GSM). Signal too low (AW55-50/51SN)TCM-019C Gear selector module (GSM). Signal missing (AW55-50/51SN)TCM-0212 Shift solenoid S3. Hydraulic fault (AW55-50/51SN)TCM-0286 Hall sensor in gear selector. Internal fault (AW55-50/51SN)TCM-0287 Hall sensor in the gear selector. Internal fault (AW55-50/51SN)TCM-0291 Hall sensor in the gear selector. Internal fault (AW55-50/51SN)TCM-0292 Hall sensor in the gear selector. Internal fault (AW55-50/51SN)TCM-029A Transmission control module (TCM). Internal fault (AW55-50/51SN)TCM-0A01 Communication control module. Signal missing (AW55-50/51SN)

2012 Volvo C30 T-5


TRAILER MODULE (TRM) DTCS

TRAILER MODULE (TRM) - DTC INDEX

Gear position sensor. Calibration fault (AW55-50/51SN)TCM-0A12 Gear-shift position sensor. Calibration fault (AW55-50/51SN)TCM-0A30 Control module communication. Signal missing from Engine Control

Module (ECM) (AW55-50/51SN)TCM-0A31 Control module communication. Signal missing from Engine Control

Module (ECM) (AW55-50/51SN)TCM-DD00 Control module communication. Communication fault (AW55-50/51SN)TCM-DD01 Control module communication. Communication fault (AW55-50/51SN)TCM-DD02 Control module communication. Communication fault (AW55-50/51SN)TCM-DD10 Control module communication. Communication fault (AW55-50/51SN)TCM-E000 Control module communication. Faulty communication (AW55-

50/51SN)TCM-E003 Control module communication. Faulty configuration (AW55-50/51SN)TCM-E010 Power supply. Faulty voltage (AW55-50/51SN)TCM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version (AW55-50/51SN)

Volvo Code DescriptionTRM-1A03 Control module. Internal faultTRM-1A04 Control module. Internal faultTRM-8D05 Stop lamps. Faulty signalTRM-E001 Control module communication. Faulty communicationTRM-E003 Configuration fault. Faulty configurationTRM-E010 Power supply. Voltage difference too greatTRM-XXXX Unknown diagnostic trouble code (DTC) for the current control module

version

2012 Volvo C30 T-5


ACCESSORIES AND EQUIPMENT

Other Electrical Equipment - Installation Instructions, Accessories

ALARM, BASIC KIT

Turn the ignition key to position 0.

Fig. 1: Identifying Windshield Wipers Courtesy of VOLVO CARS CORPORATION

Remove the windshield wipers.

Fig. 2: Identifying Clips Courtesy of VOLVO CARS CORPORATION

NOTE: This accessory is connected to the car's electrical system. It requires software unique to the car.

2012 Volvo C30 T-5

ACCESSORIES AND EQUIPMENT Other Electrical Equipment - Installation Instructions, Accessories

2012 Volvo C30 T-5


Remove the four clips (1) in the panel over the wiper motor.

Rotate the two clips (2) 90° towards each other.

Detach the panel over the wiper motor on the right side and pull it up from the right wiper shaft.

Pull the panel up from the left-hand wiper shaft.

Remove the panel carefully. Pull it up at the front edge and then pull it forwards.

Fig. 3: Identifying Alarm Siren Nuts (Newer Model) Courtesy of VOLVO CARS CORPORATION

Fig. 4: Identifying Alarm Siren Nuts (Older Model) Courtesy of VOLVO CARS CORPORATION

NOTE: The panel has little space on the left-hand side. Pull carefully so that the clips on the underneath/rear edge do not break.

2012 Volvo C30 T-5


Take two nuts from the kit and install the alarm siren at the windshield's leading edge. The alarm siren should be installed on the right side for left-hand drive cars.

Slide the alarm siren as far as possible in the bracket's groove.

Torque-tighten the nuts with 10 Nm (7 lbf. ft.) .

Plug in the pre-wired connector to the alarm siren.

Reinstall the panel above the wiper motor.

Reinstall the windscreen wipers and set them in the correct position.

Fig. 5: Identifying Clips And Screws Courtesy of VOLVO CARS CORPORATION

Remove the five clips (1) by pressing in their center and pull.

Remove the two screws (2).

Fig. 6: Identifying Front Bumper Cover Screws Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Remove the five screws securing the bumper casing and air baffle at the wheel housing's leading edge, on right and left sides.

Fig. 7: Identifying Cover For Nozzles For Headlamp Washers Courtesy of VOLVO CARS CORPORATION

Carefully remove the cover for the nozzle for the headlights' high-pressure washer, and pull it out until its lock catch is accessible, on right and left side.

Fig. 8: Identifying Catch Pressed Up Courtesy of VOLVO CARS CORPORATION

Press up the catches and remove the covers. Do not damage the painted surfaces or the high-pressure washer nozzles.

2012 Volvo C30 T-5


Fig. 9: Identifying Bumper Cover And Air Baffle Courtesy of VOLVO CARS CORPORATION

Detach the ends of the bumper casing on the left and right sides, by grabbing the end of the bumper casing inside the wing liner. Pull carefully so that the two catches on the inside release.

Remove the bumper casing with air baffle, by pulling them forward until the remaining catch under the lights release.

Disconnect the connectors for the fog lamps if applicable.

Fig. 10: Identifying Intake Manifold Screws Courtesy of VOLVO CARS CORPORATION

Remove the two screws in the intake manifold.

Remove the intake manifold.

2012 Volvo C30 T-5


Fig. 11: Identifying Removal Of Bonnet Catch Cover Courtesy of VOLVO CARS CORPORATION

Remove the two screws for the panel over the bonnet catch.

Remove the panel. Lift it up at the rear edge and then pull it backwards.

Fig. 12: Identifying Removal Of Wire Sleeve From Hood Lock Courtesy of VOLVO CARS CORPORATION

Pull loose the wire sleeve and the wire from the mounting in the hood lock.

2012 Volvo C30 T-5


Fig. 13: Locating Bonnet Catch Screws Courtesy of VOLVO CARS CORPORATION

Remove the bonnet catch screws

Remove the bonnet catch.

Fig. 14: Identifying Pre-Routed Connector Courtesy of VOLVO CARS CORPORATION

Unplug the pre-routed connector from the parking module in the bonnet catch by pressing in the catch and pulling.

Place the bonnet catch to one side, it shall not be used again.

2012 Volvo C30 T-5


Fig. 15: Identifying Connectors Courtesy of VOLVO CARS CORPORATION

Take the new bonnet catch from the kit and secure it with the existing screws.

Torque tighten the screws to 24 Nm (18 lbf. ft.) .

Plug the bonnet catch's connector (1) into the pre-routed connector (2).

Secure the wire and the sleeve in the new bonnet catch.

Reinstall the panel above the bonnet catch.

Reinstall the intake manifold.

Reinstall the bumper cover using the five clips and the two screws in the upper edge.

Reconnect the connectors for the fog lamps if applicable.

Make sure that the air baffle ends up correctly in its mounting.

Press the end faces for the bumper cover into the body and reinstall the five screws at the front edge of the wheel housing (on the right and left-hand sides).

Program the software in accordance with the service information in VIDA (Volvo Scan Tool).

ALARM, MOVEMENT SENSOR

Turn the ignition switch to position 0.

NOTE: This accessory is connected to the car's electrical system. It requires software unique to the car.

NOTE: Wait at least five minutes before disconnecting the connectors or removing other electrical equipment.

2012 Volvo C30 T-5


Fig. 16: Identifying Headlining Cover Panel Courtesy of VOLVO CARS CORPORATION

Carefully pry off the cover panel (1) from the headlining with a weatherstrip tool.

The pre-routed connector is attached to the inside of the cover panel.

Fig. 17: Identifying Installation Of Movement Sensor Courtesy of VOLVO CARS CORPORATION

Take the sensor with the green connection from the kit.

Loosen the connector from its position on the inside of the cover panel.

Press the movement sensor onto the cover panel and ensure that all the fasteners take hold.

Plug in the connector to the movement sensor.

Replace the cover panel with the movement sensor in the headlining.

Program the function with VCT 2000 in VIDA (Volvo Scan Tool).

2012 Volvo C30 T-5


Fig. 18: Identifying Tailgate Sill Trim Panel Clips Courtesy of VOLVO CARS CORPORATION

Removing the sill trim panel from the tailgate:

Pry off the four external clips at the front edge/bottom edge of the sill trim panel on the tailgate.

Pry up one of the corners of the sill trim panel so that the two clips at that end release. Use a weatherstrip tool.

Pull up the sill trim panel so the remaining six clips release. Remove the panel.

Detach the rubber strip where it covers the right-hand side panel in the boot opening.

Fig. 19: Identifying Removal Of Rear Roof Panel Courtesy of VOLVO CARS CORPORATION

Removing the rear roof panel:

Grip the edges of the rear roof panel and pull downwards, so that the nine clips release. Pry using a

2012 Volvo C30 T-5


Disconnect the connector from the lighting and move the roof panel to one side.

Fig. 20: Identifying Folded Seat Cushion And Backrest Courtesy of VOLVO CARS CORPORATION

Fold the seat cushion and backrest on the right-hand side of the rear seat forward.

Fig. 21: Identifying Removal Of Side Cushion Courtesy of VOLVO CARS CORPORATION

Removing the side cushion:

Grip the upper edge of the right-hand side cushion (A). Pull the side cushion backwards so that the clip on the reverse releases.

Slide the side cushion upwards.

NOTE: Do not damage the panels.

2012 Volvo C30 T-5


Removing the panel at the front/top of the side panel:

Remove the screw (B) at the rear edge of the panel at the front/top of the right-hand side panel.

Pull the panel upwards so that the four clips on the inside release.

Fig. 22: Identifying Rubber Strip Courtesy of VOLVO CARS CORPORATION

Pull off the rubber strip (A) at the rear of the opening for the right-hand rear door.

Removing the lower panel on the C-post:

Carefully pry off the lower panel on the C-post (B) on the right-hand side. Carefully pry at the top edge. Use a plastic weatherstrip tool.

Pull the panel on the C-post so that the two upper clips release. Then continue pulling downwards until the last two clips release.

Removing the upper panel on the C-post:

Repeat for the panel on the lower C-post (C), but now three clips should release.

2012 Volvo C30 T-5


Fig. 23: Identifying Anchorage Eyelet Screws Courtesy of VOLVO CARS CORPORATION

Removing the side panel:

Fold out the load securing eyelets on the right-hand side panel.

Insert a scriber with an angled tip into the holes in the top of the covers (1). Turn the scriber so that the tip engages the reverse of the cover. Pull the covers off.

Remove the screws in the load securing eyelets.

Remove the screw (2) at the front/top edge of the side panel.

Pull off the side panel at the top so that the two clips at the rear/bottom of the side window and the clip at the bottom of the D-post release.

Lift out the side panel.

Fig. 24: Identifying Removal Of Panel On D-Post Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Removing the panel on the D-post:

Carefully pry off the right-hand panel on the D-post at the lower edge. Use a plastic weatherstrip tool.

Pull the panel on the D-post forwards so that the two clips on the lower edge release. Continue to pull forwards, until the two clips further up release.

Unhook the panel on the D-post backwards from the roof panel.

Fig. 25: Identifying Removal Of Screw Courtesy of VOLVO CARS CORPORATION

Pry up the cover on the attachment over the cargo compartment's right-hand side window and remove the screw beneath.

Fig. 26: Identifying Removal Of Rear Door's Courtesy Handle Courtesy of VOLVO CARS CORPORATION

NOTE: Do not damage the panels.

2012 Volvo C30 T-5


Removing the rear door courtesy handle:

Hold down the courtesy handle over the right-hand rear door. Pry loose the screw cover using a small screwdriver and remove the screws.

Carefully pull off the handle (some force is required to remove it).

Lowering the roof panel:

Turn the clip in the center of the roof panel 90° and pull off.

Loosen the rubber strip on the top edge of the right-hand rear door.

Carefully lower the roof panel.

Hang up the roof panel by the rear edge if necessary.

Fig. 27: Identifying Installation Of Sensor Courtesy of VOLVO CARS CORPORATION

Installing the sensor

Take the sensor with the blue connection from the kit.

Loosen the ready routed, taped connector from the roof panel.

Plug in the connector to the sensor.

Remove the protective paper from the tape on the sensor.

NOTE: Do not damage the roof panel.

NOTE: Exercise care so that the roof panel does not break further forward in its fasteners.

NOTE: Do not damage the roof panel or the rear window washer hose.

2012 Volvo C30 T-5


Place the sensor in the four recesses in the roof panel, where the blue connector was located. Ensure the senor is straight.

Hold the underside of the roof panel and push on the sensor.

Reinstall:

clip in the center of the roof panel.

the screws in the attachment above the rear side window. Tighten with 50 Nm (37 lbf. ft.) and push on the cover.

courtesy handle over the rear door. Tighten the screws with 8 ± 2 Nm (6 ± 1.5 lbf. ft.) and push on the cover.

side panel and tighten. Tighten the screws on the load securing eyelets with 24 Nm (18 lbf. ft.) and push on the cover.

panels on the C and D-posts and connect the connector if necessary.

the rubber strip at the rear edge of the opening for the rear door.

the panel at the front/top of the side panel.

side cushion.

Fold back the backrest and seat cushion on the rear seat.

Connect the connector for the lighting in the rear roof panel.

Reinstall:

the rear headlining

the sill trim panel for the tailgate.

the rubber strip in the cargo compartment opening.

Download the software for the accessory's function following the service information in VIDA (Volvo Scan Tool).

ACCESSORY ELECTRONIC MODULE (AEM), INSTALLATION KIT

NOTE: In order for the sensor to work correctly, it must be located within the corner markings and must not be misaligned by more than 5 degrees.

2012 Volvo C30 T-5


Fig. 28: Identifying Ignition Switch Turned To Position 0 Courtesy of VOLVO CARS CORPORATION

Fig. 29: Identifying Trunk Cover Courtesy of VOLVO CARS CORPORATION

NOTE: Wait at least three minutes before unplugging the connectors or removing other electrical equipment.

2012 Volvo C30 T-5


Fig. 30: Identifying Trunk Floor Cover Courtesy of VOLVO CARS CORPORATION

Fig. 31: Identifying Tailgate's Sill Panel Courtesy of VOLVO CARS CORPORATION

Remove the tailgate sill panel by pulling it up until the four clips on the upper side and the eight catches at the lower edge release.

2012 Volvo C30 T-5


Fig. 32: Identifying Spare Tire Courtesy of VOLVO CARS CORPORATION

Fig. 33: Identifying Rear Seat Cushion Courtesy of VOLVO CARS CORPORATION

Pull off the rear seat's seat cushion by first pulling it at the rear edge where it is positioned with a holder, then at the front edge where it is positioned with two holders.

Remove the seat cushion.

2012 Volvo C30 T-5


Fig. 34: Identifying Central Arm Rest Courtesy of VOLVO CARS CORPORATION

Fold the central arm rest forward.

Remove the central arm rest by grasping each end and pulling upwards until it releases at the rear edge from the backrest's lugs (1).

Then pull forwards until the holders (2) on the sides of the backrest have slid out of the corresponding cut-out (3) in the central arm rest.

Fig. 35: Identifying Backrest Cover Courtesy of VOLVO CARS CORPORATION

Fold the backrest forward.

Remove the cover for the backrest's right-hand mounting.

2012 Volvo C30 T-5


Fig. 36: Identifying Locking Sleeve And Screw Courtesy of VOLVO CARS CORPORATION

Remove the screws and the locking sleeve. Tightening torque 15 Nm (11.0 lbf. ft.) .

Fig. 37: View Of Backrest Stowed Courtesy of VOLVO CARS CORPORATION

Fold the backrest away from the right-hand mounting.

Pull the backrest out from the mounting at the arm rest and remove it.

NOTE: The backrest may be securely attached.

2012 Volvo C30 T-5


Fig. 38: Identifying Rubber Door Molding RH Courtesy of VOLVO CARS CORPORATION

Pull off the rubber molding at the rear edge of the right-hand door opening.

Fig. 39: Identifying B Pillar Panel Courtesy of VOLVO CARS CORPORATION

Detach the B pillar panel at the rear edge by prying the sides using a weatherstrip tool until the two clips release.

2012 Volvo C30 T-5


Fig. 40: View Of Safety Clip Strap Courtesy of VOLVO CARS CORPORATION

Unhook the safety clip from the panel.

Angle out the panel at the lower edge, and unhook it at the upper edge so that the upper clip releases.

Fig. 41: Identifying Rear Seat RH Panel Courtesy of VOLVO CARS CORPORATION

Remove the screw from the right-hand panel in the rear seat.

Carefully pull the panel from the body side and unhook it from the sill panel at the front edge. It is secured by eleven clips on the inside.

2012 Volvo C30 T-5


Fig. 42: Identifying Right-Hand Rear Side Panel Courtesy of VOLVO CARS CORPORATION

Remove the clips at the rear edge on the right-hand rear side panel.

Carefully pull the side panel off, starting at the front edge of the upper edge and then straight back until all clips at the top edge have released.

Fold the panel inwards. Release it from the anchorage eyelets and lift it out of the spare wheel well.

Fig. 43: Identifying Square Sound Insulation Courtesy of VOLVO CARS CORPORATION

Remove the square sound insulation.

2012 Volvo C30 T-5


Fig. 44: Identifying Sound Insulation Courtesy of VOLVO CARS CORPORATION

Remove the sound insulation.

APPLIES TO CARS WITHOUT A TRAILER MODULE (TRM) AND PARKING ASSISTANCE (PAS)

Fig. 45: Identifying Grey 2-Pin And Green 5-Pin Connector Courtesy of VOLVO CARS CORPORATION

Locate the grey 2-pin and green 5-pin connector under the corner of the spare wheel well.

Then pull up the spare wheel well as far as possible for better access.

2012 Volvo C30 T-5


Fig. 46: Identifying Adapter Wiring And Routed Cables Courtesy of VOLVO CARS CORPORATION

Connect the adapter wiring to the car's routed cables.

APPLIES TO CARS WITH A TRAILER MODULE (TRM)

Fig. 47: Identifying Green 5-Pin And Grey 2-Pin Connectors Courtesy of VOLVO CARS CORPORATION

Disconnect the green 5-pin and grey 2-pin connectors from the control module and connect these to the adapter wiring.

2012 Volvo C30 T-5


Fig. 48: Connecting Adapter Wiring Courtesy of VOLVO CARS CORPORATION

Connect the adapter wiring to the TRM.

APPLIES TO CARS WITH PARKING ASSISTANCE (PAS) WITHOUT TRAILER MODULE (TRM)

Fig. 49: Locating 5-Pin Green Connector Taped Onto Parking Assistance Cable Harness Courtesy of VOLVO CARS CORPORATION

Locate the 5-pin green connector that is taped onto the parking assistance cable harness. Connect this to the adapter wiring (B).

NOTE: It is important that parking assistance (PAS) is connected the same way as the first unit.

2012 Volvo C30 T-5


Fig. 50: Identifying Grey 2-Pin Connector Courtesy of VOLVO CARS CORPORATION

Locate the grey 2-pin connector under the corner on the spare wheel well.

Then pull up the spare wheel well as far as possible for better access.

Fig. 51: Connecting Adapter Wiring To Car's Routed Grey 2-Pin Connector Courtesy of VOLVO CARS CORPORATION

Connect the adapter wiring to the car's routed grey 2-pin connector.

APPLIES TO ALL MODELS

2012 Volvo C30 T-5


Fig. 52: Applying Foam Tape To Adapter Wiring's Connectors Courtesy of VOLVO CARS CORPORATION

Apply foam tape to the adapter wiring connectors.

Cut off any foam tape excess.

Fig. 53: Identifying Screw For Ground Terminal Under Rear Light Courtesy of VOLVO CARS CORPORATION

Remove the screw for the ground terminal under the rear light.

2012 Volvo C30 T-5


Fig. 54: Connecting Ground Terminal From Adapter Wiring To Ground Terminal And Tightening Screw Courtesy of VOLVO CARS CORPORATION

Connect the ground terminal from the adapter wiring to the ground terminal.

Tighten the screw. Tightening torque 10 Nm (7.3 lbf. ft.) .

Fig. 55: Cleaning Marked Surface On Body Panel Courtesy of VOLVO CARS CORPORATION

Clean the marked surface on the body panel using isopropanol and wipe dry.

2012 Volvo C30 T-5


Fig. 56: Cleaning Marked Surface On Control Module Courtesy of VOLVO CARS CORPORATION

Clean the marked surface on the control module using isopropanol and wipe dry.

Fig. 57: Identifying Velcro Pieces Courtesy of VOLVO CARS CORPORATION

Take the Velcro pieces from the kit and attach them edge to edge with each other.

2012 Volvo C30 T-5


Fig. 58: Cutting Tape Courtesy of VOLVO CARS CORPORATION

Fig. 59: Identifying Protective Backing Tape Courtesy of VOLVO CARS CORPORATION

Remove the protective backing tape from one side of the Velcro pieces.

2012 Volvo C30 T-5


Fig. 60: Identifying Velcro Courtesy of VOLVO CARS CORPORATION

Secure the Velcro onto the control module properly.

Fig. 61: Identifying Protective Film Courtesy of VOLVO CARS CORPORATION

Remove the protective film.

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Fig. 62: Identifying Control Module Courtesy of VOLVO CARS CORPORATION

Position the control module along the rear edge of the rectangular storage compartment in the spare wheel well (dotted line 1).

Position the control module vertically with the lower panel edge on the wheel housing (dotted line 2).

Press the control module into place properly.

Fig. 63: Positioning Control Module Along Spare Wheel Well And Wheel Housing Courtesy of VOLVO CARS CORPORATION

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Fig. 64: Identifying 4-Pin Black Connector Courtesy of VOLVO CARS CORPORATION

Plug the 4-pin black connector from adapter wiring (B) into the control module.

Fig. 65: Identifying 50-Pin Black Connector Courtesy of VOLVO CARS CORPORATION

Install the 50-pin black connector in the control module.

APPLIES TO CARS WITH CHASSIS NUMBERS FROM 39000->

2012 Volvo C30 T-5


Fig. 66: Identifying Fuse Box In The Engine Compartment Courtesy of VOLVO CARS CORPORATION

Pull up the catch on the cover on the fuse box in the engine compartment. Pull up the cover and remove it.

Fig. 67: Identifying Terminal 14 Courtesy of VOLVO CARS CORPORATION

Take a 40A fuse from the kit and install it in position 14 in the fuse holder.

Reinstall the cover.

2012 Volvo C30 T-5


Fig. 68: Identifying VIDA (Service Information) To Program Software Courtesy of VOLVO CARS CORPORATION

Reinstall the removed components in reverse order.


PARKING ASSISTANCE, FRONT, SWITCH

PARKING ASSISTANCE, FRONT, SWITCH

PREPARATIONS

Fig. 69: Identifying Ignition Key In 0 Position Courtesy of VOLVO CARS CORPORATION

Set the ignition key to position 0.

2012 Volvo C30 T-5


Fig. 70: Identifying Rear Center CONSOLE Panel Courtesy of VOLVO CARS CORPORATION

Remove the panel inside the center console. It is secured by four hidden clips.

Fig. 71: Identifying Display And Media Player Surround Courtesy of VOLVO CARS CORPORATION

Remove the surround from around the display and media player. Use a small screwdriver and press in the catch in one of the surround's upper corners. Carefully bend loose the surround on the same side with a plastic weatherstrip tool.

NOTE: Wait at least one minute before unplugging the connectors or removing other electrical equipment

NOTE: Do not damage the panel and dashboard.

2012 Volvo C30 T-5


HINT: If the panel is difficult to remove, press the panel on both sides again and repeat the procedure starting at the other side.

Fold the surround backwards. Remove by pulling upwards.

Fig. 72: Identifying Display Module Courtesy of VOLVO CARS CORPORATION

Remove the infotainment control module (ICM). It is secured by two hidden clips. Disconnect the connectors.

HINT: Grip the control module with both hands. Pull the control module straight out of the center console.

Fig. 73: Identifying Hand Brake Panel Courtesy of VOLVO CARS CORPORATION

Detach the panel by pulling it carefully sideways.

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Fig. 74: Identifying Rear Edge Screw Cover Courtesy of VOLVO CARS CORPORATION

Fold up the tunnel console's armrest and remove the cover.

Fig. 75: Identifying Center Console Rear Edge Screws Courtesy of VOLVO CARS CORPORATION

Remove the screws.

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Fig. 76: View Of Storage Compartment Prying Courtesy of VOLVO CARS CORPORATION

Remove the front storage compartment by prying it off at the front edge using a weatherstrip tool and lifting it out.

Fig. 77: Identifying Front Edge Tunnel Console Screws Courtesy of VOLVO CARS CORPORATION

Remove the two screws along the front edge of the tunnel console.

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Fig. 78: Identifying Tunnel Console Lock Catch Courtesy of VOLVO CARS CORPORATION

Carefully lift the catches at the front edge of the tunnel console.

HINT: Use special tool: P/N 9995919.

Fig. 79: Identifying Console Pulled Backwards Courtesy of VOLVO CARS CORPORATION

At the same time pull the console backwards approximately 20 mm.

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Fig. 80: Identifying Center Console Screws Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Fig. 81: Identifying Gear Selector Lever Boot Courtesy of VOLVO CARS CORPORATION

Applies to cars with manual gearbox

Remove the gear selector lever boot from the center console. First pry it off at the front edge using a weatherstrip tool and then unhook it at the rear edge.

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Remove:

the two screws.

the connector to the center console at the rear.

the center console.

Fig. 83: Identifying Big Gray Connector At Front Courtesy of VOLVO CARS CORPORATION

Lift up the tunnel console and pull it back slightly.

Unplug the big gray connector at the front.

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Fig. 84: Identifying Direction To Lift Out Tunnel Console Courtesy of VOLVO CARS CORPORATION

Lift out the tunnel console and turn it upside down.

Fig. 85: Identifying Installing Switch Courtesy of VOLVO CARS CORPORATION

Take the switch housing, switch and blind cover plug from the kit. Install the switch (1) and the blind cover plug (2) in the switch housing.

NOTE: Protect hand brake and gear lever when removing and installing the tunnel console.

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Fig. 86: Identifying Installing Switch Housing Courtesy of VOLVO CARS CORPORATION

Install the switch housing on the tunnel console by first hooking it at the rear edge.

Fig. 87: Identifying Green Connector Attached To Switch Housing Courtesy of VOLVO CARS CORPORATION

Take the cable harness from the kit and connect the green connector to the switch housing.

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Fig. 88: Identifying Secured Cable Harness Courtesy of VOLVO CARS CORPORATION

Secure the cable harness using four cable ties at the existing cable harness.

Fig. 89: Identifying Attachment Of Connectors Courtesy of VOLVO CARS CORPORATION

Connect the connector (1) from the tunnel console's cable harness to the connector (2) on the prerouted cable harness.

Take a piece of foam tape from the kit and wrap it around the connected connectors.

INSTALLING THE SWITCH

APPLIES TO VEHICLES WITH BLIS OR DRIVE (NOT BOTH)

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Fig. 90: Identifying Switch Housing Catches Courtesy of VOLVO CARS CORPORATION

Release the catches holding the switch housing and lift out.

Fig. 91: Identifying Blind Cover Plug Courtesy of VOLVO CARS CORPORATION

Remove the blind cover plug by pulling it straight out.

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Fig. 92: Identifying Installation Of Switch Courtesy of VOLVO CARS CORPORATION

Install the switch from the kit.

Reinstall the switch housing on the tunnel console.

APPLIES TO VEHICLES WITH BOTH BLIS AND DRIVE, AS WELL AS VEHICLES WITHOUT BLIS OR DRIVE

Fig. 93: Identifying Removal Of Storage Compartment Courtesy of VOLVO CARS CORPORATION

Remove the storage compartment from the tunnel console by releasing the catches.

FINISHING WORK

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Reinstall:

the tunnel console and the large connector.

the center console with its screws, two up and two down.

gear lever gaiter, starting at the trailing edge.

and slide the tunnel console forward so that the lugs secure it. At the same time align the floor carpet on the right and left-hand sides.

the two screws at the front edge of the tunnel console.

the cover at the parking brake.

the panel at the parking brake.

the two screws and the cover under the armrest.

the ignition control module (ICM) with the connectors, screws and panel.

front storage compartment inside of the center console.

the panel inside the center console.

Applies to vehicles with both BLIS and DRIVe, as well as vehicles without BLIS or DRIVe

Run the identification and configuration procedure for the accessory's function according to the service information in VIDA (Volvo Scan Tool).

Applies to vehicles with BLIS or DRIVe (not both)

Run the configuration procedure for the accessory's function according to the service information in VIDA (Volvo Scan Tool).

ALCOGUARD (2008-09)

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ALCOGUARD

Fig. 95: Identifying Application Of Alcohol Lock Courtesy of VOLVO CARS CORPORATION

Activate (and calibrate) the alcohol lock

After installing the software on the PC according to TJ, connect the alcohol lock to the PC using the communication cable.



NOTE: The work is carried out the same way on left-hand drive cars. Left-hand drive car shown.

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Fig. 97: Locating Cradle Courtesy of VOLVO CARS CORPORATION

Place the cradle centrally between the two vertical lines at the front edge of the tunnel console and parallel with the panel at the upper edge.

Mark out for drilling holes.

Fig. 98: Identifying Rear Center Console Panel Courtesy of VOLVO CARS CORPORATION

Open the glovebox.

Carefully pry off the panel inside the center console. Use a plastic weatherstrip tool. The panel is secured by two clips on each of the short sides.


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Fig. 99: Identifying Screws Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Fig. 100: Identifying Folded Back Front Edge Of Tunnel Console Courtesy of VOLVO CARS CORPORATION

Carefully fold back the front edge on the tunnel console and ensure that no cable harnesses or anything else is in the way when drilling.

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Fig. 101: Identifying Tools And Location Of Holes Courtesy of VOLVO CARS CORPORATION

Drill out the holes.

Remove any shavings.

Fig. 102: Identifying Panel Courtesy of VOLVO CARS CORPORATION

Remove the panel on the right end of the dashboard. Carefully pry it loose all around with a weatherstrip tool, until the three legs release.

NOTE: Do not damage the dashboard.

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Fig. 103: Identifying Vent Clip Courtesy of VOLVO CARS CORPORATION

Detach the clip holding the vent from the glove compartment.

Fig. 104: Locating Glovebox Screws Courtesy of VOLVO CARS CORPORATION

Remove the glove compartment's rubber mat.

Remove the five screws in the opening to the glovebox.

Pull the glove compartment straight back to loosen the two hidden clips in the upper edge.

Remove the outer section of the glovebox.

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Unplug the connectors on the top.

Fig. 106: Identifying Cut Out For Cable In Panel Courtesy of VOLVO CARS CORPORATION

Make a cut out for the cable in the panel. Do not cut out more than necessary so that the cable can be secured slightly.

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Fig. 107: Identifying Hole Dimensions Courtesy of VOLVO CARS CORPORATION

Drill a 10 mm (25/64") hole on the left side of the glove compartment's outer part.


Fig. 108: Identifying Plugged In Connector Courtesy of VOLVO CARS CORPORATION

Get the adapter wire from the kit and plug in one connector to the connection for the glove compartment lighting.

Route the wires at the lower edge to the other side.

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Fig. 109: Identifying Wires And Connector Fastened With Butyl Tape Courtesy of VOLVO CARS CORPORATION

Fasten the wires and the little green connector with pieces of butyl tape.

Fig. 110: Identifying Insertion Of Small Connector And Cable Courtesy of VOLVO CARS CORPORATION

Insert the small connector and the whole cable in the glove compartment's outer part.

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Fig. 111: Identifying Wire Fastened With Butyl Tape Courtesy of VOLVO CARS CORPORATION

Fasten the wire at the hole with a piece of butyl tape.

Fig. 112: Identifying Attachment Of Connector To Courtesy Lighting Courtesy of VOLVO CARS CORPORATION

Get the outer glove compartment and plug in the connector from the glove compartment lighting to the corresponding in the new adapter wire.

Connect the remaining connector to the courtesy lighting.

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Fig. 113: Identifying Cable Secured With Ties Courtesy of VOLVO CARS CORPORATION

Take the cradle with cable and connect the green connector to the corresponding one that was secured in the glove compartment.

Secure the cable at the existing cable harness using cable ties. The cable must run along the right-hand mounting of the tunnel console.

Secure the grey connector in the glove compartment.


Reinstall and tighten down the glove compartment's outer part.

Roll up the wire in the glove compartment and fasten it with the Velcro strap.

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Fig. 115: Identifying Excess Cable Storage Behind Tunnel Console Courtesy of VOLVO CARS CORPORATION

Pull in the cable to the cradle and place it on the right-hand side of the tunnel console inside the carpet. If it is a tight fit, carefully cut off a piece from the glove compartment's left-hand corner.

Tighten the tunnel console at the front edge.

Fig. 116: Identifying Re-Attachment Of Panel Courtesy of VOLVO CARS CORPORATION

Place the cable in the cut out in the panel and secure.

Fold back the carpet.

Tighten the cradle. Ensure that the cable is correctly routed in the cut out.

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Fig. 117: Locating And Orienting Cradle Courtesy of VOLVO CARS CORPORATION


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Fig. 119: Identifying Dashboard Side Panel Courtesy of VOLVO CARS CORPORATION



ALCOGUARD, KIT NUMBER 30756979 (2009-12)

ALCOGUARD, KIT NUMBER 30756979

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Fig. 121: Identifying Application Of Alcohol Lock Courtesy of VOLVO CARS CORPORATION

Activate (and calibrate) the alcohol lock.

The necessary software can also be found there.

After installing the software on a PC according to the TJ, connect the alcohol lock to the PC using the supplied communication cable. A question asking whether to activate appears automatically (if the lock is not activated), otherwise nothing special happens.




2012 Volvo C30 T-5


Fig. 123: Identifying Rear Center CONSOLE Panel Courtesy of VOLVO CARS CORPORATION

Open the glovebox.

Carefully pry off the panel inside the center console. Use a plastic weatherstrip tool. The panel is secured by two clips on each of the short sides.

Pull the panel off downwards.


Remove the panel on the right end of the dashboard. Carefully pry it loose all around with a weatherstrip tool, until the three legs release.

NOTE: Do not damage the dashboard.

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Detach the clip holding the nozzle from the glove compartment.


Remove the glove compartment's rubber mat.

Remove the five screws in the opening to the glovebox.

Pull the glove compartment straight back to loosen the two hidden clips in the upper edge.

Remove the outer section of the glovebox.

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Unplug the connectors on the top.


Remove the two remaining screws at the rear of the center console.

Put away the screws and get new ones from the kit.

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Fig. 129: Identifying Wire Hooked And Routed To Slot Courtesy of VOLVO CARS CORPORATION

Take the holder from the kit and insert the green connector in the lower hole and pull through the whole wire.

Hook on the wire around the lip in the upper hole and place it in the slot at the top.

Fig. 130: Identifying Secured Wire Courtesy of VOLVO CARS CORPORATION

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Fig. 131: Identifying Installation Of Holder With Screws Courtesy of VOLVO CARS CORPORATION

Take the two longer screws from the kit.

Install the holder with the two screws in the upper edge and tighten.

Tighten the bolts so that the head just has contact against the holder.

Then tighten the bolts slightly more.

Check that the holder is fastened at the top.

Fig. 132: Identifying Adjustment Of Holder Courtesy of VOLVO CARS CORPORATION

NOTE: Be careful when tightening the bolts, as it is easy to tighten them in too far.

NOTE: The lower holes are angled 45° .

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middle of the hole in the holder with a scribe to get the self-tapping screw to center better.

Repeat the operation on the other side.

Fig. 133: Identifying Installment Of Screws Courtesy of VOLVO CARS CORPORATION

Take the self-tapping screws from the kit and tighten them.

Fig. 134: Identifying Filed Slot Courtesy of VOLVO CARS CORPORATION

File a slot in the panel for the holder's wire as shown.

2012 Volvo C30 T-5


Fig. 135: Identifying Wire Secured With Tie Courtesy of VOLVO CARS CORPORATION

Pull up the wire from the holder to the green connector for the display.

Clamp the wire to the connector's cable harness so that the wire reaches down to the holder and so that it fits in the slot in the panel.

Fig. 136: Identifying Wire Secured With Tie Courtesy of VOLVO CARS CORPORATION

Get the wire coming from the holder and attach it on the right side of the center console. The wire shall be attached to the existing cable harness with a cable tie from the kit.

2012 Volvo C30 T-5


Fig. 137: Identifying Hole Dimensions Courtesy of VOLVO CARS CORPORATION

Drill a 10 mm (25/64") hole on the left side of the glove compartment's outer part.


Fig. 138: Identifying Plugged In Connector Courtesy of VOLVO CARS CORPORATION

Get the adapter wire from the kit and plug in one connector to the connection for the glove compartment lighting.

Route the wires at the lower edge to the other side.

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Fig. 139: Identifying Wires And Connector Fastened With Butyl Tape Courtesy of VOLVO CARS CORPORATION

Fasten the wires and the little green connector with pieces of butyl tape.

Fig. 140: Identifying Insertion Of Small Connector And Cable Courtesy of VOLVO CARS CORPORATION

Insert the little green connector and the whole wire in the glove compartment's outer part.

2012 Volvo C30 T-5


Fig. 141: Identifying Wire Fastened With Butyl Tape Courtesy of VOLVO CARS CORPORATION

Fasten the wire at the hole with a piece of butyl tape.

Fig. 142: Identifying Attachment Of Connector To Courtesy Lighting Courtesy of VOLVO CARS CORPORATION

Get the outer glove compartment and plug in the connector from the glove compartment lighting to the corresponding in the new adapter wire.

Plug in remaining connector in the adapter wire for the glove compartment lighting.

2012 Volvo C30 T-5


Fig. 143: Identifying Attachment Of Green Connector Courtesy of VOLVO CARS CORPORATION

Plug in the green connector from the holder to corresponding on the adapter wire for the glove compartment lighting.

Fasten the grey connector on the glove compartment's outer part.


Install and tighten down the glove compartment's outer part.

Roll up the wire in the glove compartment and fasten it with the Velcro strap.

2012 Volvo C30 T-5


Fig. 145: Identifying Rear Center Panel Courtesy of VOLVO CARS CORPORATION

Fit the wire from the holder in the slot on the panel and press to fasten.

Fig. 146: Identifying Routed Cable Courtesy of VOLVO CARS CORPORATION

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Fig. 148: Identifying Dashboard Side Panel Courtesy of VOLVO CARS CORPORATION

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ALCOLOCK, INSTALLATION KIT

ALCOLOCK, INSTALLATION KIT

PREPARATIONS

Fig. 150: Disconnect Battery Negative Lead Courtesy of VOLVO CARS CORPORATION


Disconnect the battery negative lead.

2012 Volvo C30 T-5


Fig. 151: Locating Screws In Soundproofing Panel Courtesy of VOLVO CARS CORPORATION

Remove the three screws in the soundproofing panel on the left-hand side.

Push the carpet on the left-hand side of the center console to one side.

Carefully pry off the soundproofing panel from the top edge of the dashboard. Use a weatherstrip tool. The panel is secured by two clips at the top edge.

Fig. 152: Identifying Lighting Connectors Courtesy of VOLVO CARS CORPORATION

Disconnect the connector for lighting (1) and remove the soundproofing panel.

NOTE: Wait at least five minutes before disconnecting the connectors or removing other electrical equipment.

2012 Volvo C30 T-5


Fig. 153: Identifying Carpet Courtesy of VOLVO CARS CORPORATION

Fold the carpet to one side on the left-hand side.

INSTALLATION

Fig. 154: Identifying Cable Harness Connectors Courtesy of VOLVO CARS CORPORATION

Place the fuse holder and connector for the alcolock on the member and secure them with tie straps.

Place the ground connection for the cable harness at the front ground terminal in the A post.

2012 Volvo C30 T-5


Fig. 155: Identifying Installation Of Ground Lead Courtesy of VOLVO CARS CORPORATION

Install the ground lead, use new screws from the kit.

Tighten the M6 screw to 10 Nm .

Fold back the carpet.

Fig. 156: Identifying Ignition Switch Cable And Connector Courtesy of VOLVO CARS CORPORATION

Disconnect the existing connector from the ignition switch.

Connect the connectors from the new cable harness to the corresponding connector in the ignition switch and the existing disconnected cable.

2012 Volvo C30 T-5


Fig. 157: Identifying Lighting Connectors Courtesy of VOLVO CARS CORPORATION

Connect the connectors from the new cable harness to the corresponding connector for lighting (1), which was previously disconnected.

Reinstall the soundproofing panel.

Fig. 158: Connecting Negative Battery Lead Courtesy of VOLVO CARS CORPORATION

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Fig. 159: Identifying Alcolock Connector Terminals Courtesy of VOLVO CARS CORPORATION

Connector for alcolock

1. 30+ feed (battery supply)

2. 15+ feed (ignition supply)

3. Start-in (kl50)

4. Start-out (kl50)

5. Preheat, act-low

6. Ground-, (31)

7. 30+ feed, controlled

NOTE: 30+ battery supply (1) must only be used in exceptional cases when log function for disconnection of the alcolock is required. In all other cases, 30+ battery supply (7) should be used, to prevent shortening the service life of the battery.

2012 Volvo C30 T-5


ENGINE

Engine Mechanical

ENGINE MECHANICAL

RELAY ELECTRICAL ENGINE BLOCK HEATER, REPLACING

REMOVAL

PREPARATORY WORK

Fig. 1: Pulling Locking Plate Straight Up Courtesy of VOLVO CARS CORPORATION

Remove the locking plate for the headlamp as shown in the illustration.

Disconnect the connector.

NOTE: As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

2012 Volvo C30 T-5

ENGINE Engine Mechanical

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Remove the headlamp.

REMOVING THE RELAY FOR THE ELECTRIC ENGINE BLOCK HEATER

Fig. 2: Removing Relay For Electric Engine Block Heater Courtesy of VOLVO CARS CORPORATION

Remove:

the tie straps

2 screws. Pull out the engine block heater relay

the locking sleeves for the cable splices. Disconnect the wiring

the engine block heater relay.

INSTALLATION

INSTALLING THE RELAY FOR THE ELECTRIC ENGINE BLOCK HEATER

2012 Volvo C30 T-5


Fig. 3: Installing Relay For Electric Engine Block Heater (1 Of 2) Courtesy of VOLVO CARS CORPORATION

Connect the wiring:

front engine block heater socket (1)

engine block heater (2)

passenger compartment socket (3) if applicable.

2012 Volvo C30 T-5


Fig. 4: Installing Relay For Electric Engine Block Heater (2 Of 2) Courtesy of VOLVO CARS CORPORATION

Connect the ground lead (4).

Install locking sleeves for the cable splices.

Position the engine block heater relay under the plate (1).

Install the screws (2). Clamp the cables (3, 4).

FINISHING WORK

Connect the connector for the headlamp.

Install the headlamp.

Install the locking plate for the headlamp.

Test the function.

2012 Volvo C30 T-5


ENGINE

Cooling System (Mechanical)

COOLING SYSTEM

ENGINE COOLING FAN (FC)

PREPARATORY WORK

Remove the expansion tank cap.

Block the 2 coolant hoses using lock grip pliers.

Install a hose on the nipple at the radiator.

Feed the hose down to a container.

Open the nipple and drain off the coolant.

REMOVAL

REMOVING THE OIL COOLER FOR AUTOMATIC TRANSMISSIONS

Remove the oil cooler. See: OIL COOLER, ENGINE .

REMOVING THE RADIATOR HOSES

Remove the 2 radiator hoses.

REMOVING THE ENGINE COOLING FAN (FC)

NOTE: The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

NOTE: Applies only to cars with automatic transmissions

2012 Volvo C30 T-5

ENGINE Cooling System (Mechanical)

2012 Volvo C30 T-5


Fig. 1: Removing Engine Cooling Fan Courtesy of VOLVO CARS CORPORATION

Remove the 2 connectors for the engine cooling fan.

Press in the two retaining clips. Lift the engine cooling fan from the catches.

Remove the fan downwards.

INSTALLATION

INSTALLING THE ENGINE COOLANT FAN (FC)

NOTE: For tightening torques, see: TIGHTENING TORQUE .

2012 Volvo C30 T-5


Fig. 2: Installing Engine Cooling Fan Courtesy of VOLVO CARS CORPORATION

Press the fan shroud into the mounting points.

Install the 2 radiator hoses on both sides. Remove the lock grip pliers from the radiator hoses.

INSTALLING THE OIL COOLER FOR AUTOMATIC TRANSMISSIONS

Install the oil cooler for the automatic transmission. See: OIL COOLER, ENGINE .

FINISHING

Fill with coolant and run the engine until the thermostat opens. Top up as necessary.

NOTE: Ensure that the 2 retaining clips secure the fan shroud.

NOTE: Applies only to cars with automatic transmissions.

NOTE: Automatic cars only. Check the oil level in the transmission. Top up if required.

2012 Volvo C30 T-5


ENGINE PERFORMANCE

General - Specifications, Mechanical

LUBRICANTS, ENGINE

USA AND CDN

C30

SPECIFICATIONS, MECHANICAL (B5244S4; 2007-10)

GENERAL DATA

ENGINE MANUFACTURE NUMBER, ENGINE SERIAL NUMBER AND TYPE

Engine Service interval (km/miles)

Volume (liters)

Grade Viscosity Part number

Petrol 12.000/7.500 Approx. 5.8 ILSAC GF-4 API SL/ACEA A1/B1

SAE 5W-30 1161754, -755, -756

- B5244S4 B5244S5 B5244S7 Engine code 38 66 39Power (kw/rpm) 125/6000 103/6000 123/6000Max torque (Nm/rpm) 230/1500-4800 220/4000 230/4000Max rpm 6500/6800 6500/6800 6500/6800Idling (rpm) 720 720 720Cylinder bore (mm) 83 83 83Stroke (mm) 90 90 90Swept volume (liters) 2, 435 2, 435 2, 435Firing sequence 1-2-4-5-3 1-2-4-5-3 1-2-4-5-3Engine control system Denso Denso DensoWeight, complete, including oil (kg) 150 150 150

2012 Volvo C30 T-5

ENGINE PERFORMANCE General - Specifications, Mechanical

2012 Volvo C30 T-5


Fig. 1: Engine Manufacture Number, Engine Serial Number & Type Courtesy of VOLVO CARS CORPORATION

The engine serial number and type are stamped on the left side of the cylinder block at the top of the mounting for the water pump.

There is also a decal on the timing casing with the engine type, manufacturing number, and serial number.

CLASSIFICATION OF MAIN BEARINGS

The marking is stamped in the engine block and crankshaft. The classification marking is in the engine block above the oil cooler and crankshaft. The classification shall be read from the digit 1 to 7.

The first letter after the digit 1 is the classification of main bearing 1. The bearing positions are numbered starting at the engine's leading edge.

MAIN BEARING - Class A

block small diameter

- Class B block average diameter

- Class C block large diameter

-

- block intermediate section

block intermediate section


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CYLINDER BLOCK

Fig. 2: Cylinder Block Courtesy of VOLVO CARS CORPORATION

CYLINDER BORE (D)

CYLINDRICALLY

Class A crankshaft small

yellow medium

yellow medium

yellow medium

blue thick

blue thick

blue thick

Class B crankshaft medium

red thin

yellow medium

yellow medium

yellow medium

yellow medium

blue thick

Class C crankshaft large

red thin

red thin

red thin

yellow medium

yellow medium

yellow medium

Standard -C-marked........ mm 83.000-83.010D-marked........ mm 83.010-83.020E-marked........ mm 83.020-83.030

2012 Volvo C30 T-5


PISTONS

Fig. 3: Identifying Piston Courtesy of VOLVO CARS CORPORATION

PISTONS

PISTON RUNNING CLEARANCE

PISTON RINGS

PISTON PIN

VALVES

Maximum deviation -Cylinder bore........ mm 0.013

Standard The diameter is measured 12 mm from the bottom of the piston

C-marked1 ........ mm 82.950-82.960

D-marked1 ........ mm 82.960-82.970

E-marked1 ........ mm 82.970-82.9801 Classification is marked on the top of the piston.

Tolerance piston/cylinder - top........ mm 0.010 - 0.030

Top ring........ mm 1.2 -0.01/-0.031st ring........ mm 1.5 -0.01/-0.03Oil ring........ mm 2 -0.01/-0.136

Diameter........ mm 21.000 0.000/-0.004Length........ mm 57.0 0.0/+0.2

2012 Volvo C30 T-5


Fig. 4: Identifying Valve Courtesy of VOLVO CARS CORPORATION

VALVES

VALVE SEATS

TAPPETS

CAMSHAFTS

Intake Length (A)........ mm 102.00 ± 0.07Diameter on crown (B)........ mm 31 ± 0.15Diameter on shaft (C)........ mm 5.94 ± 0.07Valve angle (D)........° 45.5 ± 0.17Clearance in guide........µm 50 - 70Valve clearance........ mm 0.20 ± 0.03Exhaust Length (A)........ mm 101.05 ± 0.07Diameter on crown (B)........ mm 27 ± 0.15Diameter on shaft (C)........ mm 5.94 ± 0.07Valve angle (D)........° 45.5 ± 0.17Clearance in guide........µm 50 - 70Valve clearance........ mm 0.40 ± 0.03

Seat angle........° 45.5 ± 0.17

Diameter........ mm 32 -0.025/-0.040Length........ mm 2.950 - 3.685 ± 0.01

Max. lift height inlet........ mm 8.68Max. lift height exhaust........ mm 9.05

2012 Volvo C30 T-5


CYLINDER HEAD

CYLINDER HEAD

CRANKSHAFT

BIG END JOURNALS

MAIN BEARING JOURNALS

CONNECTING RODS

OIL PRESSURE

Max. distortion........ mm 0.5Max. distortion, transverse........ mm 0.2Height........ mm 149.4 ± 0.15

Radial run-out main bearing journal........ mm max. 0.040Axial play (Measured in the engine with the intermediate section tightened)........ mm

0.08-0.19

Main bearing journal, radial runout........ mm 0.020-0.043

Diameter, standard1 ........ mm 50.000 0.000/-0.016

Bearing recess width........ mm 26.0 ± 0.1Maximum out-of-round........ mm 0.004Maximum taper........ mm 0.0041 The variation in diameter for each bearing journal must not exceed 0.008 mm.

Diameter, standard 1 ........ mm 65.000 +0.003/-0.016

Axial bearing width........ mm 26.00 0.00/-0.04Maximum out-of-round........ mm 0.004Maximum taper........ mm 0.0041 The variation in diameter for each bearing journal must not exceed 0.008 mm.

Diameter, bearing recesses Big end........ mm 53.000 0.000/+0.013Small-end........ mm 21.000 +0.005/+0.011Maximum ovality in the bearing recesses........ mm 0.006Length Big end - Small end........ mm 147

Oil pressure (min.)

13.3 r/s (800 rpm)........ Mpa 1 0.10

14.2 r/s (850 rpm)........ Mpa 1 0.10

66.7 r/s (4000 rpm)........ Mpa 1 0.35

2012 Volvo C30 T-5


FUEL LINE PRESSURE

THERMOSTAT

TIGHTENING TORQUE (B5244S4; 2007-10, B5254T7; 2008-12)

GENERAL TIGHTENING TORQUES

See the table below to find the tightening torques for components not included in the summary.

Nuts and bolts which are not self-locking can be reused provided that they are in good condition.

SUMMARY OF TIGHTENING TORQUES FOR SPECIFIC COMPONENTS

Always use new bolts and nuts when angle tightening. Any exceptions to this rule will be indicated in the method.

Maximum oil pressure (the relief valve opens)........ Mpa 1

0.48

1 The oil pressure given is for an oil temperature of 100°C, which is reached after 10-15 minutes driving.

Desired value relative pressure 380 kPaabsolute pressure 480 kPa

Begins to open at 90°CFully open at 105°C

NOTE: Screws coated with a locking fluid or self locking nuts must be replaced with new when reinstalled.

Applies to bolted joints with tensile strength class 8.8.Thread Tightening Torque (Nm)M5 5M6 10M7 17M8 24M10 50M12 80M14 130

NOTE: Screws coated with locking fluid or sealant must be replaced with new ones when reinstalled.

2012 Volvo C30 T-5


Angle tightening in tight spaces, see SCREWED JOINT, TORQUE/ANGLE TIGHTENING .

Exhaust system (turbocharger/manifold) 24 Nm Center nut/Vibration damper (crankshaft's front end)

180 Nm

Cylinder head

NOTE:

Tighten the screws in sequence from the center and outwards.

Step 1........20 Nm Step 2........60 Nm Step 3 angle tightening 130°

Fuel pump, plastic nut 70 Nm Fuel filter (D5244Tx) 35 Nm Manifold (against cylinder head) 24 Nm Stay (Manifold/Engine block) M8x16........20 Nm

M10x16........40 Nm Subframe front, front screw 120 NmSubframe front, rear screw Step 1 140 Nm

Step 2 angle tightening 120° Hollow screw M14x1.5 (coolant pipe/turbo) 38 Nm Hollow screw M12x1.5 (water-heated crankcase ventilation)

26 Nm

Hollow screw M12x1.5 (oil pressure pipe/turbo) 26 Nm Hollow screw M14x1.5 (oil pressure pipe/engine block)

38 Nm

Intake manifold (lower section, against cylinder head) (upper section)

19 Nm 10 Nm

Camshaft bearing housing/valve cover 14 Nm Knock sensor Turned to the 8 o'clock position.

Tighten to 20 Nm Piston cooling valve (piston cooling oil channel, in block)

32 Nm

Piston ring nozzle 17 Nm Timing belt gear (camshafts without variable valve timing)

20 Nm

Timing belt gear (camshafts with variable valve timing)

10 Nm

Heated oxygen sensor (HO2S) 45 Nm Temperature and/or pressure sensor for intake air 2 Nm Carrier plate Step 1 45 Nm

Step 2 angle tightening 50° Intermediate section M10 Step 1........20 Nm

M10 Step 2........45 Nm

2012 Volvo C30 T-5


NOTE:

Tighten the screws in sequence from the center and outwards.

M8 Step 3........24 Nm M7 Step 4........17 Nm M10 Step 5 angle tightening 90°

Oscillating bracket, engine mounting (M10 for cylinder head)

Step 1........35 Nm Step 2 angle tightening 75°

Engine pad for the oscillating bracket right hand side (M12)

Step 1........70 Nm Step 2 angle tightening 90 °

Engine pad to cylinder block (M12) Step 1........70 Nm Step 2 angle tightening 50 °

Engine pad to frame member, right-hand, (M12). Applies to D5244Tx.

Step 1........90 Nm

Engine pad, right side (2 screws in frame member M12)

90 Nm

Engine pad, right-hand side (2 nuts to the mounting in the engine M12)

65 Nm 90°

Engine pad, left side (screw M12) 80 Nm Engine pad, right-hand side (2 nuts to the mounting in the engine M14)

133 Nm

Engine pad, left side (screw M14) Step 1........60 Nm Step 2........50°

Engine pad, left side (4 nuts M10) 35 Nm 60° Torque rod, lower (screw M12) Step 1........30 Nm

Step 2........80 Nm Torque rod, lower (screw M12) 80 Nm Torque rod, lower (screw M10) 60 Nm Torque rod, upper to frame member (screw M12) 130 Nm Oil filter (environmental filter) 35 Nm Oil trap 16 Nm Oil plug 38 Nm Oil pump (countersunk Allen, M6x20, holds the pump housing together)

6 Nm

Oil return line (turbocharger) 12 Nm Stud (at exhaust port, manifold, turbocharger) 20 Nm Plug (gauge hole/crankshaft adjustment) 38 Nm Plug (Oil pressure line, engine block) 38 Nm Belt tensioner (mechanical) 20 Nm Belt tensioner accessory drive belt 42 Nm Throttle body Tighten the screws crosswise. Tighten to 8 Nm Flywheel Step 1........45 Nm

Step 2 angle tightening 65° Vibration damper (flange bolt M8x25) Step 1........25

Step 2 angle tightening 60°

2012 Volvo C30 T-5


SPECIFICATIONS, MECHANICAL (B5254T3; 2007-08, B5254T7; 2008-12)

GENERAL DATA

ENGINE MANUFACTURE NUMBER, ENGINE SERIAL NUMBER AND TYPE

Timing gear casing (rear) 2 X M7x20........12 Nm M8x30........25 Nm

Timing gear casing (upper) 10 Nm Timing gear casing (front) 8 Nm Spark plugs 28 Nm Connecting rod cap Step 1........15 Nm

Step 2........25 Nm Step 3 angle tightening 100°

VVT-module (center screw) 120 Nm VVT-module (center plug) 35 Nm

- B5254T3 Engine code 68Power (kw/rpm) 162/5000Max torque (Nm/rpm) 320/1500-4800Max rpm 6500/6800Idling (rpm) 720Cylinder bore (mm) 83Stroke (mm) 93, 2Swept volume (liters) 2, 521Firing sequence 1-2-4-5-3Engine control system Bosch ME 9Weight, complete, including oil (kg) 170

2012 Volvo C30 T-5


Fig. 5: Engine Manufacture Number, Engine Serial Number & Type Courtesy of VOLVO CARS CORPORATION

The engine serial number and type are stamped on the left side of the cylinder block at the top of the mounting for the water pump.

There is also a decal on the timing casing with the engine type, manufacturing number, and serial number.

CLASSIFICATION OF MAIN BEARINGS

The marking is stamped in the engine block and crankshaft. The classification marking is in the engine block above the oil cooler and crankshaft. The classification shall be read from the digit 1 to 7.

The first letter after the digit 1 is the classification of main bearing 1. The bearing positions are numbered starting at the engine's leading edge.

MAIN BEARING - Class A

block small

diameter

- Class B block

average diameter

- Class C block large

diameter

-

- block intermediate section



2012 Volvo C30 T-5


CYLINDER BLOCK

Fig. 6: Cylinder Block Courtesy of VOLVO CARS CORPORATION

CYLINDER BORE (D)

CYLINDRICALLY

Class A crankshaft small

yellow medium

yellow medium

yellow medium

blue thick

blue thick

blue thick

Class B crankshaft medium

red thin

yellow medium

yellow medium

yellow medium

yellow medium

blue thick

Class C crankshaft large

red thin

red thin

red thin

yellow medium

yellow medium

yellow medium

Standard -C-marked........ mm 83.000-83.010D-marked........ mm 83.010-83.020E-marked........ mm 83.020-83.030

2012 Volvo C30 T-5


PISTONS

Fig. 7: Identifying Piston Courtesy of VOLVO CARS CORPORATION

PISTONS

PISTON RUNNING CLEARANCE

PISTON RINGS

PISTON PIN

VALVES

Maximum deviation -Cylinder bore........ mm 0.013

Standard The diameter is measured 12 mm from the bottom of the piston

C-marked 1 ........ mm 82.950-82.960

D-marked 1 ........ mm 82.960-82.970

E-marked 1 ........ mm 82.970-82.9801 Classification is marked on the top of the piston.

Tolerance piston/cylinder - top........ mm 0.010 - 0.030

Top ring........ mm 1.2 -0.01/-0.031st ring........ mm 1.5 -0.01/-0.03Oil ring........ mm 2 -0.01/-0.136

Diameter........ mm 21.000 0.000/-0.004Length........ mm 57.0 0.0/+0.2

2012 Volvo C30 T-5


Fig. 8: Identifying Valve Courtesy of VOLVO CARS CORPORATION

VALVES

VALVE SEATS

TAPPETS

CAMSHAFTS

Intake Length (A)........ mm 102.00 ± 0.07Diameter on crown (B)........ mm 31 ± 0.15Diameter on shaft (C)........ mm 5.94 ± 0.07Valve angle (D)........° 45.5 ± 0.17Clearance in guide........µm 50 - 70Valve clearance........ mm 0.20 ± 0.03Exhaust Length (A)........ mm 101.05 ± 0.07Diameter on crown (B)........ mm 27 ± 0.15Diameter on shaft (C)........ mm 5.94 ± 0.07Valve angle (D)........° 45.5 ± 0.17Clearance in guide........µm 50 - 70Valve clearance........ mm 0.40 ± 0.03

Seat angle........° 45.5 ± 0.17

Diameter........ mm 32 -0.025/-0.040Length........ mm 2.950 - 3.685 ±0.010

Max. lift height inlet........ mm 8.68Max. lift height exhaust........ mm 9.05

2012 Volvo C30 T-5


CYLINDER HEAD

CYLINDER HEAD

CRANKSHAFT

BIG END JOURNALS

MAIN BEARING JOURNALS

CONNECTING RODS

OIL PRESSURE

Max. distortion........ mm 0.5Max. distortion, transverse........ mm 0.2Height........ mm 149.4 ± 0.15

Radial run-out main bearing journal........ mm max. 0.040Axial play (Measured in the engine with the intermediate section tightened)........ mm

0.08-0.19

Main bearing journal, radial runout........ mm 0.020-0.043

Diameter, standard1 ........ mm 50.000 0.000/-0.016

Bearing recess width........ mm 26.0 ± 0.1Maximum out-of-round........ mm 0.004Maximum taper........ mm 0.0041 The variation in diameter for each bearing journal must not exceed 0.008 mm.

Diameter, standard1 ........ mm 65.000 +0.003/-0.016

Axial bearing width........ mm 26.00 0.00/-0.04Maximum out-of-round........ mm 0.004Maximum taper........ mm 0.0041 The variation in diameter for each bearing journal must not exceed 0.008 mm.

Diameter, Bearing Recesses Big end........ mm 53.000 0.000/+0.013Small-end........ mm 21.000 +0.005/+0.011Maximum ovality in the bearing recesses........ mm 0.006Length Big end - Small end........ mm 147

Oil pressure (min.)

13.3 r/s (800 rpm)........ Mpa1 0.10

14.2 r/s (850 rpm)........ Mpa1 0.10

66.7 r/s (4000 rpm)........ Mpa1 0.35

2012 Volvo C30 T-5


FUEL LINE PRESSURE

THERMOSTAT

Maximum oil pressure (the relief valve opens)........ Mpa1

0.48

1 The oil pressure given is for an oil temperature of 100°C, which is reached after 10-15 minutes driving.

Desired Value relative pressure 300 kPaabsolute pressure 400 kPa

Begins to open at 90°CFully open at 105°C

2012 Volvo C30 T-5


ENGINE

Engine - Overhaul Instructions

ENGINE

CAULKING

Operation Number(s):

Fig. 1: Bearing Housing, Cylinder Block And Intermediate Section Courtesy of VOLVO CARS CORPORATION

On engines manufactured of aluminum the camshaft bearing housing (1) cylinder block (2) and the intermediate section (3) may be caulked.

Each individual case is assessed as to whether caulking can be carried out or not depending on the location of the oil leakage.

NOTE: The cylinder heads that are chill-cast may not be caulked.

2012 Volvo C30 T-5

ENGINE Engine - Overhaul Instructions

2012 Volvo C30 T-5


Fig. 2: Identifying Center Punch And Rounded Tips Courtesy of VOLVO CARS CORPORATION

Caulking involves in the event of leakage knocking the material together using a special caulking tool.

Two caulking tools are required. Use center punches (1). Grind down the tips so they become round. One is to be ground so the rounded tip (A) is 2 mm. The other is ground so the rounded tip (B) is 4 mm.

Use: Isopropanol, 1161721

Use an UV light to localize the pore. Carefully wash round the pore with Isopropanol. Check with a UV light that all the oil has been removed.

Fig. 3: Identifying Tool Angle And Pores Courtesy of VOLVO CARS CORPORATION

NOTE: Use the protective goggles supplied with the leak tracing kit.

WARNING: Use protective goggles.

2012 Volvo C30 T-5


If the pore is small, it is sufficient to place the tool (2 mm) directly on the pore and hit it with a copper or plastic hammer. If the pore is larger, angle the tool (2 mm) and drive the material in a circle toward the pore (2). If there is a lip around the pore, caulking (tool 4 mm) should be carried out in a spiral form toward the pore (3).

Fig. 4: Driving Material Toward Pore Using 2 mm Tool Courtesy of VOLVO CARS CORPORATION

Drive the material toward the pore (1) using the 2 mm tool. Seal using the 4 mm tool (2).

Use: Isopropanol, 1161721

Wash with Isopropanol. Check with a UV lamp that there is no oil around the leakage point.

Test drive for 45 minutes as set out below to reach an oil temperature of about 80°C.

1. Allow the engine to idle for 20 minutes.

2. Test drive the car for 15 minutes.

3. Allow the engine to idle for a further 10 minutes.

Check using a UV light that the sealed area no long leaks. If leakage remains, repeat the caulking.

ENGINE BLOCK, INSTALLING COMPONENTS (B5244S4, 2007-10)

INSTALLATION

INFORMATION

NOTE: As the graphics in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the graphics is always correct.

2012 Volvo C30 T-5


Fig. 5: Identifying Ignition Coil Harness Routing Courtesy of VOLVO CARS CORPORATION

The ignition coils' direction and the routing of the cables are shown.

INSTALLING PARTS ON ENGINE BLOCK

Fig. 6: Identifying Engine Components Courtesy of VOLVO CARS CORPORATION

Install:

the alternator, alternator bracket and auxiliary unit bracket

the thermostat housing with coolant hose

the oil filter housing

the knock sensors

the ignition coils

2012 Volvo C30 T-5


the camshaft sensor

the oil filler cap and the VVT-unit's control valve

the crankcase ventilation hose

cable harness engine, complete

the upper and lower intake pipe

the dipstick tube

INSTALLING PARTS ON ENGINE BLOCK, CONTINUED

Fig. 7: Identifying Engine Block Components Courtesy of VOLVO CARS CORPORATION

Install:

the oil cooler and the rubber seals

the coolant pipe (inlet water pump), including hoses, parted at the hoses to the oil cooler

the bearing carrier for the right drive shaft

the heat shield plate and exhaust manifold

the upper and front timing gear casing

Fill oil.

INSTALLING THE FLYWHEEL AND CARRIER PLATE

Install:

the flywheel according to FLYWHEEL

the carrier plate according to CARRIER PLATE

ENGINE BLOCK, INSTALLING COMPONENTS (B5254T7, 2008-12)

2012 Volvo C30 T-5


INSTALLATION

INSTALLING PARTS ON ENGINE BLOCK

Fig. 8: Identifying Ignition Coil Harness Routing Courtesy of VOLVO CARS CORPORATION

The ignition coils' direction and the routing of the cables are shown in the sketch.


Fig. 9: Locating Components

NOTE: As the graphics in this service information are used for different model years and/or models, some variation may occur. However, the essential information in the graphics is always correct.

NOTE: For tightening torques, see Tightening torques

2012 Volvo C30 T-5


Courtesy of VOLVO CARS CORPORATION

Install:

alternator, alternator bracket and auxiliary unit bracket

thermostat housing with coolant hose


the knock sensors

the ignition coils

the camshaft sensor

oil filler cap and the VVT-unit's control valves


complete cable harness engine

the intake pipe

oil dipstick tube


Fig. 10: Locating Components Courtesy of VOLVO CARS CORPORATION

Install:

the oil cooler and the rubber seals.

the coolant pipe (inlet to water pump) including hoses

the bearing carrier for the right drive shaft.

exhaust manifold including turbo with control hoses and valve

Oil delivery pipe and coolant pipe (outlet to turbo)

oil delivery pipe and coolant pipe (inlet to turbo)

2012 Volvo C30 T-5


the lifting eyes

upper and front timing gear casing

Fill oil.

INSTALLING THE FLYWHEEL/CARRIER PLATE

Install, see FLYWHEEL

Install, see CARRIER PLATE

ENGINE BODY, EXPOSING (B5244S4, 2007-10)

Special tools:

see 9989721

see 9992520

see 9995112

see 9995297

REMOVAL

REMOVING THE GEARBOX

HINT: Suitably, loosen the lower hard-to-reach screws in the transmission/engine before the engine/transmission unit is placed on a suitable surface.

Relieve the transmission.

Loose the remaining screws and carefully remove the transmission.

Remove the clutch, according to CLUTCH DISC AND PRESSURE PLATE

REMOVING THE FLYWHEEL AND CARRIER PLATE

NOTE: The graphics in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the graphics is always correct.

2012 Volvo C30 T-5


Fig. 11: Identifying Flywheel Courtesy of VOLVO CARS CORPORATION

Remove the impulse sensor.

Install: see 9995112 .

Remove all screws, except the top screw which holds the flywheel to the crankshaft. Loose the top screw and leave it in place, screwed in a few revolutions.

It is suitable to use two screwdrivers. Fit these between the engine block and the flywheel/carrier plate.

Hold the flywheel/carrier plate, and screw out the last screw.

Install the engine in a stand. Use: see 9992520 , see 9995297 and see 9989721 .

Drain the engine oil.

EXPOSING THE ENGINE

2012 Volvo C30 T-5


Fig. 12: Identifying Engine Block Components Courtesy of VOLVO CARS CORPORATION

Remove:

the heat shield plate and exhaust manifold

the coolant pipe (inlet water pump), including hoses, parted at the hoses to the oil cooler


the bearing carrier for the right drive shaft

the lifting eyes

the upper and front timing gear casing.

Fig. 13: Identifying Engine Components Courtesy of VOLVO CARS CORPORATION

Remove:

2012 Volvo C30 T-5



the upper and lower intake pipe

the dipstick tube

the knock sensors

the thermostat housing with coolant hose


cable harness engine, complete


the ignition coils

the camshaft sensor

the oil filler cap and the VVT-unit's control valve.

ENGINE BODY, EXPOSING (B5254T3, 2007-08; B5254T7, 2008-12)

Special tools:

see 9989721

see 9992520

see 9995112

see 9995297

REMOVAL

REMOVING THE GEARBOX

HINT: Suitably, loosen the lower hard-to-reach screws in the transmission/engine before the engine/transmission unit is placed on a suitable surface.

HINT: Relieve the transmission. Loose the remaining screws and carefully remove the transmission.

HINT: Remove the clutch according to CLUTCH DISC AND PRESSURE PLATE .

REMOVING FLYWHEEL AND CARRIER PLATE


2012 Volvo C30 T-5


Fig. 14: Identifying Flywheel Courtesy of VOLVO CARS CORPORATION

Remove the impulse sensor.

Install: see 9995112

Remove all screws except the top screw which holds the flywheel to the crankshaft. Loose the top screw and leave it in place, screwed in a few revolutions.

Carefully wiggle loose the flywheel and the carrier plate. It is suitable to use 2 screwdrivers. Fit these between the engine block and the flywheel/carrier plate.

Hold the flywheel and carrier plate, and screw out the last screw.

TRANSFERRING ENGINE

INSTALLING ENGINE IN STAND

Use: see 9992520 , see 9995297 and see 9989721

Drain the engine oil.

REMOVAL

EXPOSING THE ENGINE

2012 Volvo C30 T-5



Remove:

the oil delivery pipe and the coolant pipe (at the outlet to the turbo)

the oil delivery pipe and coolant pipe (at the inlet to the turbo)

the exhaust manifold including turbo with control hoses and valves

the coolant pipe (at the inlet to the water pump) including hoses. The hoses are parted at the oil cooler


the lifting eyes

upper and front timing gear casing as well as the cover over the ignition coils.

EXPOSING THE ENGINE, CONTINUED


2012 Volvo C30 T-5


Remove:


the intake pipe

the dipstick tube

the knock sensors

the thermostat housing with the coolant hose


complete engine cable harness


the ignition coils

the camshaft sensor

the oil filler cap and the VVT-unit's control valves.

CYLINDER HEAD

CYLINDER HEAD, DISASSEMBLY/ASSEMBLY

Special tools:

see 9986052

see 9995219

see 9995748

see 9997012

REMOVING TAPPETS

NOTE: The graphics in this service information are used for different model years and / or models. Therefore there may be some variation. However, the essential information in the graphics is always correct.

2012 Volvo C30 T-5


Fig. 17: Arranging/Tagging Removed Valve Lifters For Re-Installation Courtesy of VOLVO CARS CORPORATION

Lift out the tappets. Mark up the tappets so that the original positions can be established.

Use a suction cup to remove the tappets.

Check for wear on the tappets.

REMOVING VALVES

Fig. 18: 998 6052-0 - Valve Spring B21 D16 D24 Courtesy of VOLVO CARS CORPORATION

Use valve spring compressor see 9986052 with attachment claw see 9995748 .

Remove:

NOTE: Magnets must not be used when lifting out the tappets.

2012 Volvo C30 T-5


the valve locks

the upper valve collars

the valve springs

the valves.

REMOVING VALVE STEM SEALS

Fig. 19: Identifying Valve Stem Seal Special Tool 999 5219 Courtesy of VOLVO CARS CORPORATION

Use tool see 9995219 .

Remove the valve stem seals and the lower valve collars.

Clean the cylinder head:

the gasket faces

the combustion chambers

the inlet and exhaust ports

the valve seats.

CHECKING THE CYLINDER HEAD

NOTE: Keep careful track of the position of the moving parts.

2012 Volvo C30 T-5


Fig. 20: Identifying Combustion Chamber Courtesy of VOLVO CARS CORPORATION

Clean the spark plug threads (tap M14 x 1.25).

Clean the valves, valve springs and collars.

Visually check for damage.

If you are unsure, replace the cylinder head.

CHECKING FOR WEAR IN THE VALVE GUIDES

Fig. 21: Identifying Measurement Of Wear In Valve Guides Using A Dial Indicator And Magnetic HolderCourtesy of VOLVO CARS CORPORATION

Measure the wear in the valve guides. Use a dial indicator and magnetic holder. Lift the valve approximately 2-3 mm from the seat when carrying out the check.

Clearance between the valve and valve guide:

2012 Volvo C30 T-5


Clearance between new components: Inlet/Exhaust: 0.03 -0.06 mm .

Maximum play for used components: Inlet/Exhaust: 0.15 mm .

INSTALLING VALVE STEM SEALS

Fig. 22: Identifying Valve Stem Seal Courtesy of VOLVO CARS CORPORATION

Lubricate:

the upper end of the valve guides

the valve stem seal.

Install:

the lower valve spring collars

the valve stem seal.

Press down the seal. Use tool see 9997012 . Press with hand force until the tool stops against the lower valve spring washer. Remove the tool.

Repeat the procedure with the remaining valve stem seals.

INSTALLING THE VALVE/VALVE SPRINGS

2012 Volvo C30 T-5


Fig. 23: Compressing Valve Spring Using Valve Spring Compressor (9986052) and Adapter (9995748) Courtesy of VOLVO CARS CORPORATION

Lubricate the valve stem.

Install:

the valve

the valve spring

the upper valve spring washer.

Compress the valve spring so that the three valve lock tracks are visible.

Use valve spring compressor see 9986052 and press foot see 9995748 . Install the valve collets. Check that valve collets are in the correct position when the spring is not loaded.

Repeat the procedure with the remaining valves.

REMOVING THE CYLINDER HEAD (B5244S4, 2007-10)

REMOVAL

Remove the cylinder head. See CYLINDER HEAD

INSTALLING THE CYLINDER HEAD (B5244S4, 2007-10)

INSTALLATION

Install cylinder head. See CYLINDER HEAD

CAUTION: Do not compress more than is absolutely necessary, the valve stem seal may be damaged.

2012 Volvo C30 T-5


REMOVING THE CYLINDER HEAD (B5254T3, 2007-08; B5254T7, 2008-12)

REMOVAL

Remove the cylinder head. See CYLINDER HEAD

INSTALLING THE CYLINDER HEAD (B5254T3, 2007-08; B5254T7, 2008-12)

INSTALLATION

Install cylinder head. See CYLINDER HEAD

CYLINDER BLOCK

CYLINDER BLOCK, MEASUREMENT (B5244S4, 2007-10)

RECONDITIONING

For information about specifications. See ENGINE

Fig. 24: Identifying Cylinder Measurement Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that the area around the component is clean and free of foreign material.

NOTE: If the specified value is exceeded, a new component must be installed.

2012 Volvo C30 T-5


Fig. 25: Identifying Cooling Duct Courtesy of VOLVO CARS CORPORATION

CYLINDER BLOCK, MEASUREMENT (B5254T3, 2007-08; B5254T7, 2008-12)

RECONDITIONING

For information about specifications. See ENGINE

Fig. 26: Identifying Cylinder Measurement Courtesy of VOLVO CARS CORPORATION



2012 Volvo C30 T-5


Fig. 27: Identifying Cooling Duct Courtesy of VOLVO CARS CORPORATION

TRANSMISSION

TIMING BELT, DISMANTLING (B5244S4, 2007-10)

REMOVAL

Remove timing belt. See TIMING BELT

TIMING BELT, ASSEMBLING (B5244S4, 2007-10)

INSTALLATION

Install timing belt. See TIMING BELT

TIMING BELT, DISMANTLING (B5254T3, 2007-08; B5254T7, 2008-12)

REMOVAL

Remove timing belt. See TIMING BELT

TIMING BELT, ASSEMBLING (B5254T3, 2007-08; B5254T7, 2008-12)

INSTALLATION

Install timing belt. See TIMING BELT

CRANK MECHANISM

CRANK MECHANISM, DISMANTLING (B5244S4, 2007-10)

2012 Volvo C30 T-5


REMOVAL

Fig. 28: Identifying 9995651 Courtesy of VOLVO CARS CORPORATION

Special Tools 999 5746 Holder remove. piston/connecting rod) B 200-B 6304 Tool number: 999 5746 Tool description: Holder remove. piston/connecting rod) B 200-B 6304 Tool boards: 21

CAUTION: Take extra care not to damage the mating faces.

2012 Volvo C30 T-5


Fig. 29: Axle Support Installed Courtesy of VOLVO CARS CORPORATION

Fig. 30: Identifying Oil Cooler Bolts Courtesy of VOLVO CARS CORPORATION

Fig. 31: Identifying Oil Pan Bolts

2012 Volvo C30 T-5



Fig. 32: Identifying Pick-Up Tube Bolts Courtesy of VOLVO CARS CORPORATION

Fig. 33: Installing Connecting Rod Cap And Bolts Courtesy of VOLVO CARS CORPORATION

CAUTION: Note the position of the components before removal.

2012 Volvo C30 T-5


Fig. 34: Identifying Connecting Rod Special Tool (9995746) Courtesy of VOLVO CARS CORPORATION

see 9995746

Fig. 35: Locating Intermediate Section Bolts Courtesy of VOLVO CARS CORPORATION

CAUTION: Take extra care when handling the components.

2012 Volvo C30 T-5


Fig. 36: 1st Step Loosening Bolts in Sequence Courtesy of VOLVO CARS CORPORATION

Fig. 37: 2nd Step-Loosening Bolts in Sequence Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 38: Gently Removing Intermediate SectionCourtesy of VOLVO CARS CORPORATION

Fig. 39: Identifying Lower Bearing Halves Courtesy of VOLVO CARS CORPORATION

Fig. 40: Handling the Crankshaft Courtesy of VOLVO CARS CORPORATION



NOTE: Only use moderate force.

2012 Volvo C30 T-5


Fig. 41: Identifying Upper Bearing Halves Courtesy of VOLVO CARS CORPORATION

Fig. 42: Locating Nozzle Bolt Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 43: Locating Sprayer Bolts Courtesy of VOLVO CARS CORPORATION

CRANK MECHANISM, ASSEMBLING (B5244S4, 2007-10)

Special Tools 951 2767 Roller (Applying liquid gasket) B234, 5234, 6304 Tool number: 951 2767 Tool description: Roller (Applying liquid gasket) B234, 5234, 6304 Tool boards: 08

999 5746 Holder remove. piston/connecting rod) B 200-B 6304 Tool number: 999 5746 Tool description: Holder remove. piston/connecting rod) B 200-B 6304 Tool boards: 21

999 7273 Guide pin Tool number: 999 7273 Tool description: Guide pin Tool boards: 21

2012 Volvo C30 T-5


INSTALLATION


999 7174 Drift Tool number: 999 7174 Tool description: Drift Tool boards: 23

Materials Designation Part Number Cleaning agent 1161721Chemical gasket 1161059

2012 Volvo C30 T-5


Torque: M7

17 Nm


Torque: Piston cooling nozzle

32 Nm

Fig. 46: Identifying Main Bearing Classification



2012 Volvo C30 T-5



For information about engine. See ENGINE

Fig. 47: Identifying Main Bearing Classification On Crankshaft Courtesy of VOLVO CARS CORPORATION


Fig. 48: Identifying Upper Main Bearing Halves Courtesy of VOLVO CARS CORPORATION

NOTE: Make sure that the classification of the components correspond with each other.



2012 Volvo C30 T-5


Fig. 49: Identifying Crankshaft Courtesy of VOLVO CARS CORPORATION

Fig. 50: Identifying Lower Main Bearing Halves Courtesy of VOLVO CARS CORPORATION


CAUTION: Make sure that the crankshaft is not rotated.


2012 Volvo C30 T-5


Fig. 51: Cleaning Agent, 1161721 Courtesy of VOLVO CARS CORPORATION

Use: Cleaning agent, 1161721

see 9512767

Use: Chemical gasket, 1161059

Fig. 52: Identifying Torque Sequence Courtesy of VOLVO CARS CORPORATION

Torque: Intermediate section for engine block step 1

20 Nm

NOTE: Make sure that the component is clean, free of foreign material and lubricant.

2012 Volvo C30 T-5




40 Nm

Fig. 54: Identifying Torque Sequence, 3rd Step Courtesy of VOLVO CARS CORPORATION


24 Nm

2012 Volvo C30 T-5


Fig. 55: Identifying Torque Sequence, 4th Step Courtesy of VOLVO CARS CORPORATION


17 Nm



90°

2012 Volvo C30 T-5


Fig. 57: Identifying Cylinder Bore Classification Courtesy of VOLVO CARS CORPORATION


Fig. 58: Installing Pin And Snap Ring Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 59: Identifying Piston Ring Arrangement Courtesy of VOLVO CARS CORPORATION


Fig. 60: Locating Direction of Arrow Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 61: Identifying Connecting Rod Bearing Halves Installed Courtesy of VOLVO CARS CORPORATION

Fig. 62: Identifying Ring Compressor Tool Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5



see 9995746


Torque: Cap connecting rod

• Stage 1: 30 Nm

• Stage 2: 90°


2012 Volvo C30 T-5



Torque: M7

17 Nm

Fig. 66: Guide Pins (9997273) Courtesy of VOLVO CARS CORPORATION

see 9997273

2012 Volvo C30 T-5


Fig. 67: Identifying Gasket Locations Courtesy of VOLVO CARS CORPORATION

Fig. 68: Cleaning Agent, 1161721 And (Applying Liquid Gasket) Courtesy of VOLVO CARS CORPORATION


see 9512767


CAUTION: Make sure that the gaskets are correctly located.


2012 Volvo C30 T-5


Fig. 69: Identifying Oil Pan Bolts Courtesy of VOLVO CARS CORPORATION

Torque: M7

17 Nm


Torque: M7

17 Nm

2012 Volvo C30 T-5



Torque: M10

50 Nm

Fig. 72: Identifying Rear Main Seal Tool 9997174 Courtesy of VOLVO CARS CORPORATION

see 9997174

CRANK MECHANISM, DISMANTLING (B5254T3, 2007-08; B5254T7, 2008-12)

Special Tools 999 5651 Extractor (crankshaft rear seal) D5252T Tool number: 999 5651 Tool description: Extractor (crankshaft rear seal) D5252T Tool boards: 21

2012 Volvo C30 T-5


REMOVAL

Fig. 73: Identifying 9995651


2012 Volvo C30 T-5


see 9995651




2012 Volvo C30 T-5




Fig. 78: Installing Connecting Rod Cap And Bolts

2012 Volvo C30 T-5



see 9995746

Fig. 80: Locating Intermediate Section Bolts Courtesy of VOLVO CARS CORPORATION



2012 Volvo C30 T-5


Fig. 81: 1st Step Loosening Bolts in Sequence Courtesy of VOLVO CARS CORPORATION

Fig. 82: 2nd Step-Loosening Bolts in Sequence Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 83: Gently Removing Intermediate SectionCourtesy of VOLVO CARS CORPORATION

Fig. 84: Identifying Lower Bearing Halves Courtesy of VOLVO CARS CORPORATION

Fig. 85: Handling the Crankshaft Courtesy of VOLVO CARS CORPORATION



NOTE: Only use moderate force.

2012 Volvo C30 T-5


Fig. 86: Identifying Upper Bearing Halves Courtesy of VOLVO CARS CORPORATION



2012 Volvo C30 T-5



CRANK MECHANISM, ASSEMBLING (B5254T7, 2008-12)

Special Tools 951 2767 Roller (Applying liquid gasket) B234, 5234, 6304 Tool number: 951 2767 Tool description: Roller (Applying liquid gasket) B234, 5234, 6304 Tool boards: 08


999 7273 Guide pin Tool number: 999 7273 Tool description: Guide pin Tool boards: 21

2012 Volvo C30 T-5


INSTALLATION



Materials Designation Part Number Cleaning agent 1161721Chemical gasket 1161059

2012 Volvo C30 T-5


Torque: M7

17 Nm


Torque: M7

17 Nm

Fig. 91: Identifying Main Bearing Classification



2012 Volvo C30 T-5




Fig. 92: Identifying Main Bearing Classification On Crankshaft Courtesy of VOLVO CARS CORPORATION


Fig. 93: Identifying Upper Main Bearing Halves Courtesy of VOLVO CARS CORPORATION




2012 Volvo C30 T-5


Fig. 94: Identifying Crankshaft Courtesy of VOLVO CARS CORPORATION

Fig. 95: Identifying Lower Main Bearing Halves Courtesy of VOLVO CARS CORPORATION


CAUTION: Make sure that the crankshaft is not rotated.


2012 Volvo C30 T-5


Fig. 96: Cleaning agent, 1161721 Courtesy of VOLVO CARS CORPORATION


see 9512767




20 Nm


2012 Volvo C30 T-5




40 Nm

Fig. 99: Identifying Torque Sequence, 3rd Step Courtesy of VOLVO CARS CORPORATION


24 Nm

2012 Volvo C30 T-5


Fig. 100: Identifying Torque Sequence, 4th Step Courtesy of VOLVO CARS CORPORATION


17 Nm



90°

2012 Volvo C30 T-5


Fig. 102: Identifying Cylinder Bore Classification Courtesy of VOLVO CARS CORPORATION


Fig. 103: Installing Pin And Snap Ring Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 104: Arrangement of Piston Ring Assembly Courtesy of VOLVO CARS CORPORATION


Fig. 105: Locating Direction of Arrow Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 106: Identifying Connecting Rod Bearing Halves Installed Courtesy of VOLVO CARS CORPORATION

Fig. 107: Identifying Ring Compressor Tool Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5



see 9995746


Torque: Cap connecting rod

• Stage 1: 30 Nm

• Stage 2: 90°


2012 Volvo C30 T-5



Torque: M7

17 Nm


see 9997273

2012 Volvo C30 T-5



Fig. 113: Cleaning Agent, 1161721 And (Applying liquid gasket) Courtesy of VOLVO CARS CORPORATION


see 9512767




2012 Volvo C30 T-5



Torque: M7

17 Nm


Torque: M7

17 Nm

2012 Volvo C30 T-5



Torque: M10

50 Nm


see 9997174

MEASURING CRANKSHAFT ASSEMBLY (B5244S4, 2007-10; B5254T7, 2008-12)

MEASURING THE CRANKSHAFT

NOTE: The graphics in this service information are used for different model years and/or models. Therefore there may be some variation. However, the essential information in the graphics is always correct.

2012 Volvo C30 T-5


Fig. 118: Identifying Measurement Of Bearing Journal Courtesy of VOLVO CARS CORPORATION

Use a micrometer.

Measure the out-of-round and taper of the bearing journal. Measure at a number of points laterally and longitudinally.

Fig. 119: Checking Taper and Out-of-Round Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


For the correct values for the connecting rod bearing journals and main bearing journals, see ENGINE (B5254T3; 2007-08, B5254T7; 2008-12) or ENGINE (B5244S4; 2007-10) .

CHECK THE OUT-OF-TRUE OF THE CRANKSHAFT

Fig. 120: Identifying Measurement Of Radial Runout Using A Dial Indicator And Magnetic Holder Courtesy of VOLVO CARS CORPORATION

Use a dial indicator and magnetic holder.

Position the crankshaft with the two outer main bearings in the V block.

Turn the crankshaft and measure the radial runout on the other main bearing journals.

For the correct values, see ENGINE (B5254T3; 2007-08, B5254T7; 2008-12) or ENGINE (B5244S4; 2007-10) .

REMOVING THE PISTON RINGS

Fig. 121: Identifying Piston Rings And Piston Ring Pliers

2012 Volvo C30 T-5



Use piston ring pliers.

Remove coke deposits. Scrape the piston ring grooves clean with a groove cleaner or a broken and filed piston ring.

Check for damage, wear and cracks.

CHECKING PISTON RING AXIAL CLEARANCE

Fig. 122: Checking Piston Ring Axial Clearance Courtesy of VOLVO CARS CORPORATION

Use new piston rings.


CHECKING THE PISTON DIAMETER

2012 Volvo C30 T-5


Fig. 123: Checking Piston Diameter Courtesy of VOLVO CARS CORPORATION

Use a micrometer and vernier calliper.


CALCULATING THE RUNNING CLEARANCE OF THE PISTON

2012 Volvo C30 T-5


Fig. 124: Calculating Running Clearance Of Piston Courtesy of VOLVO CARS CORPORATION


DISASSEMBLING CONNECTING RODS AND PISTONS

Fig. 125: Identifying Lock-Ring And Groove-Cut Chisel Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Check first that the piston and connecting rod are marked.

Piston marking: Scrape the piston pin clean. If the marking is unclear, mark the piston with the cylinder number and an arrow pointing to the front of the engine. Use a marker pen.

Connecting rod marking: See ENGINE (B5254T3; 2007-08, B5254T7; 2008-12) or ENGINE (B5244S4; 2007-10) .

Carefully push out the lock-ring using a groove-cut chisel.

Press out the piston pin with your thumb.

Clean and check the connecting rods, caps and screws for damage, signs of wear or cracks.

CHECKING THE ALIGNMENT OF THE PISTON PINS IN THE PISTONS

Fig. 126: Checking Alignment Of Piston Pin With Piston Courtesy of VOLVO CARS CORPORATION

The piston pin must not be loose. It should be possible to push it through the hole using thumb pressure.

Replace the piston if the play is too great.

CHECKING THE ALIGNMENT OF THE PISTON PINS IN THE CONNECTING RODS

WARNING: The lock ring can easily fly off. Wear protective goggles

2012 Volvo C30 T-5


Fig. 127: Checking Alignment Of Piston Pin With Connecting Rod Courtesy of VOLVO CARS CORPORATION

The piston pin should slide through the hole with light thumb pressure.

If the play is too great measure the piston pin.

Use a micrometer.

See ENGINE (B5244S4; 2007-10) or ENGINE (B5254T3; 2007-08, B5254T7; 2008-12) for the correct diameter of the gudgeon pin.

NEW CONNECTING ROD

Fig. 128: Connecting Rod Courtesy of VOLVO CARS CORPORATION

A new connecting rod has been introduced on certain engines.

The mating surface between the cap and the connecting rod is not machined. It is aligned through a dedicated

2012 Volvo C30 T-5


fracture surface.

CHECKING THE BEARING RECESS IN THE CONNECTING ROD BIG END

Fig. 129: Bearing Shells Courtesy of VOLVO CARS CORPORATION

Visually check the bearing shells.

CAUTION: If the cap is turned the wrong way and tightened, the structure of the fracture surface will be damaged and the connecting rod must be discarded.

NOTE: Blow clean the fracture surfaces with compressed air before reinstalling caps.

2012 Volvo C30 T-5


If in doubt measure out-of-round. Use a bore gauge.

For the correct diameter of the bearing recess, see ENGINE (B5244S4; 2007-10) or ENGINE (B5254T3; 2007-08, B5254T7; 2008-12) .

CHECKING THE CONNECTING ROD IN A CONNECTING ROD ALIGNER

Check for out-of-true and twisting.

CAUTION: Check that the aligner fork is unburred and round at the handle. Loosen and apply the expander at the big-end between each alignment operation.

2012 Volvo C30 T-5


ENGINE

Engine - Removal, replacement and installation

ACCESSORY DRIVE BELT AND VARIABLE VALVE TIMING (VVT)

ACCESSORY DRIVE BELT

REMOVAL

Remove right front wheel, see WHEELS

Fig. 1: Removing Fender Liner Courtesy of VOLVO CARS CORPORATION

Fig. 2: Identifying Splash Panel Screws Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5

ENGINE Engine - Removal, replacement and installation

2012 Volvo C30 T-5


Fig. 3: Loosening Belt Tension Courtesy of VOLVO CARS CORPORATION

Fig. 4: Removing Belt Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 5: Loosening Belt Tension Courtesy of VOLVO CARS CORPORATION

Fig. 6: Removing Belt Courtesy of VOLVO CARS CORPORATION

INSTALLATION


ACCESSORY DRIVE BELT TENSIONER

REMOVAL

Remove the auxiliaries belt, see ACCESSORY DRIVE BELT

Fig. 7: Removing/Installing Tensioner Bolt Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 8: Removing Tensioner Bolt Courtesy of VOLVO CARS CORPORATION

INSTALLATION

Fig. 9: Removing Tensioner Bolt Courtesy of VOLVO CARS CORPORATION

Torque: Belt tensioner accessory drive belt

42 Nm

2012 Volvo C30 T-5


Fig. 10: Removing/Installing Tensioner Bolt Courtesy of VOLVO CARS CORPORATION

Fig. 11: Installing Tensioner Bolt Courtesy of VOLVO CARS CORPORATION

Torque: Accessory drive belt tensioner

42 Nm

NOTE: Only tighten the bolt finger tight at this stage.

2012 Volvo C30 T-5


Fig. 12: Identifying Gap at Tensioner Courtesy of VOLVO CARS CORPORATION

Install the auxiliaries belt, see ACCESSORY DRIVE BELT

CAMSHAFT SEAL (TURBO)

Special tools 999 5651 Extractor (crankshaft rear seal) D5252T Tool number: 999 5651 Tool description: Extractor (crankshaft rear seal) D5252T Tool boards: 21

999 5718 Drift (installing/sealing camshaft with VVT) Tool number: 999 5718

2012 Volvo C30 T-5


REMOVAL

Remove the variable valve timing unit, see VVT UNIT (TURBO)

Fig. 13: Removing Cam Seal with Special Tool (9995651) Courtesy of VOLVO CARS CORPORATION

see 9995651

INSTALLATION

Tool description: Drift (installing/sealing camshaft with VVT) Tool boards: 21

2012 Volvo C30 T-5


Fig. 14: Installing Cam Seal with VVT-Special Tool (9995718) Courtesy of VOLVO CARS CORPORATION

see 9995718



CAMSHAFT SEAL (NON-TURBO)


2012 Volvo C30 T-5



999 5718 Drift (installing/sealing camshaft with VVT) Tool number: 999 5718 Tool description: Drift (installing/sealing

2012 Volvo C30 T-5


REMOVAL

Remove the variable valve timing unit, see VVT UNIT (NON-TURBO).

Fig. 16: Removing Cam Seal with Special Tool (9995651) Courtesy of VOLVO CARS CORPORATION

see 9995651

INSTALLATION

camshaft with VVT) Tool boards: 21

2012 Volvo C30 T-5


Fig. 17: Installing Cam Seal without VVT using Special Tool (9997364) Courtesy of VOLVO CARS CORPORATION

see 9997364


see 9995718


CAMSHAFTS

Special tools 999 7107 Support Tool number: 999 7107 Tool description: Support Tool boards: 21

2012 Volvo C30 T-5


999 5454 PRESS TOOL (2) (CYLINDER HEAD) B6304/B5254 Tool number: 999 5454 Tool description: PRESS TOOL (2) (CYLINDER HEAD) B6304/B5254 Tool boards: 21

999 5670 Pliers (removing valve/camshaft cover) B4184-B6304 Tool number: 999 5670 Tool description: Pliers (removing

2012 Volvo C30 T-5


valve/camshaft cover) B4184-B6304 Tool boards: 21

951 2767 Roller (Applying liquid gasket) B234, 5234, 6304 Tool number: 951 2767 Tool description: Roller (Applying liquid gasket) B234, 5234, 6304 Tool boards: 08

Materials Designation Part number Engine oil

2012 Volvo C30 T-5


REMOVAL

Fig. 19: Installation of Support Tool (9997107) Courtesy of VOLVO CARS CORPORATION

see 9997107

Remove the following items:

spark plugs, see SPARK PLUGS .

camshaft seal, see CAMSHAFT SEAL (TURBO) or CAMSHAFT SEAL (NON-TURBO).

Fig. 20: Oil Filler Tube, Bolts Courtesy of VOLVO CARS CORPORATION

Gasket solution 1161847Chemical gasket 1161059

2012 Volvo C30 T-5


Fig. 21: Special Tools (9995454) Courtesy of VOLVO CARS CORPORATION

see 9995454

Fig. 22: Press Tools Installed Courtesy of VOLVO CARS CORPORATION

see 9995454

2012 Volvo C30 T-5


Fig. 23: Install 46 Bolts Courtesy of VOLVO CARS CORPORATION

Fig. 24: Loosening Press Tools, Use Special Pliers (9995670) Remove Cam Cover Evenly Courtesy of VOLVO CARS CORPORATION

see 9995670


2012 Volvo C30 T-5


Fig. 25: Lifting Cam Cover, Tools Removed Courtesy of VOLVO CARS CORPORATION

Fig. 26: Gently Lift Out Camshafts Courtesy of VOLVO CARS CORPORATION

INSTALLATION

Perform valve clearance, see VALVE CLEARANCE .



NOTE: This step is only necessary if adjustment is required

2012 Volvo C30 T-5


Fig. 27: Apply Engine Oil to Camshafts Courtesy of VOLVO CARS CORPORATION

Use: Engine oil,

Fig. 28: Identifying Positions of Camshafts Courtesy of VOLVO CARS CORPORATION

NOTE: Make sure that these components are installed to the noted removal position.

2012 Volvo C30 T-5


Fig. 29: Gasket Solution, 1161847 Courtesy of VOLVO CARS CORPORATION

Use: Gasket solution, 1161847

see 9512767


Fig. 30: Installing Press Tools (9995454) Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that the mating faces are clean and free of foreign material.


2012 Volvo C30 T-5



Torque: M7

17 Nm


Torque: M6

10 Nm

Install the following items:

camshaft seal, see CAMSHAFT SEAL (TURBO) or CAMSHAFT SEAL (NON-TURBO).

VVT unit, see VVT UNIT (TURBO) or VVT UNIT (NON-TURBO)

timing belt, see TIMING BELT

spark plugs, see SPARK PLUGS

2012 Volvo C30 T-5


ignition coil, see IGNITION COIL (TURBO) or IGNITION COIL (NON-TURBO) .

TIMING BELT

REMOVAL


the auxiliaries belt, see ACCESSORY DRIVE BELT TENSIONER

Engine support insulator, right, see ENGINE SUPPORT INSULATOR, RIGHT

Special tools 999 5433 COUNTERHOLD (VIBRATION DAMPENER)B6304 B5254 Tool number: 999 5433 Tool description: COUNTERHOLD (VIBRATION DAMPENER)B6304 B5254 Tool boards: 21


2012 Volvo C30 T-5


Fig. 33: Hose and Bracket Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

Fig. 34: Timing Belt Cover Bolt Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

2012 Volvo C30 T-5


Fig. 35: Install Special Tool (9995433) Courtesy of VOLVO CARS CORPORATION

see 9995433

Fig. 36: Remove/Install Crank Nut Using Special Tool (9995433) Courtesy of VOLVO CARS CORPORATION

1. Torque: Center nut vibration damper (crankshaft)

2012 Volvo C30 T-5


180 Nm

2. Torque: Oscillation damper, flange screw

• Stage 1: 25 Nm

• Stage 2: 60 degree

Fig. 37: Remove Vibration Damper Pulley Courtesy of VOLVO CARS CORPORATION

Fig. 38: Identifying Position of Crank Sprocket at TDC #1 Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 39: Mark Position of Cam Sprockets at TDC #1 Courtesy of VOLVO CARS CORPORATION

Fig. 40: Loosening Tensioner Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 41: Idler Pulley Bolts Courtesy of VOLVO CARS CORPORATION

Torque: M8

24 Nm

Fig. 42: Remove/Install Timing Belt

2012 Volvo C30 T-5



INSTALLATION


VVT SOLENOID

REMOVAL

Fig. 43: Identifying Engine Cover And Screws Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

NOTE: The component can be reused unless it has been subjected to abnormal mechanical stress, damage or oil contamination.


2012 Volvo C30 T-5


Fig. 44: Identifying Timing Case Cover Courtesy of VOLVO CARS CORPORATION

Fig. 45: Bolts and Connectors Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

INSTALLATION


VVT UNIT (TURBO)

Special tools 999 5452 CAMSHAFT ADJUSTMENT TOOL(alignment-camshaft)B6304 Tool number: 999 5452

2012 Volvo C30 T-5


REMOVAL


Tool description: CAMSHAFT ADJUSTMENT TOOL(alignment-camshaft)B6304 Tool boards: 21

999 5451 ADJUSTMENT TOOL(ALIGNMENT-CRANKSHAFT) B6304 B5254 Tool number: 999 5451 Tool description: ADJUSTMENT TOOL(ALIGNMENT-CRANKSHAFT) B6304 B5254 Tool boards: 21

2012 Volvo C30 T-5


air cleaner (ACL) housing, see AIR CLEANER HOUSING


starter motor, see STARTER MOTOR

Fig. 46: Removing Turbocharger Inlet Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 47: Lift Hook Bolts Courtesy of VOLVO CARS CORPORATION

Fig. 48: Cam Plugs Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 49: Cam Alignment Tool (9995452) Installed Courtesy of VOLVO CARS CORPORATION

see 9995452

Fig. 50: Installing VVT Units Courtesy of VOLVO CARS CORPORATION

INSTALLATION

2012 Volvo C30 T-5


Fig. 51: Installing VVT Units Courtesy of VOLVO CARS CORPORATION

Fig. 52: Crankshaft Holder Tool (9995451) Installed Courtesy of VOLVO CARS CORPORATION

see 9995451

Install timing belt, see TIMING BELT

NOTE: Only tighten the bolts finger tight at this stage.

2012 Volvo C30 T-5


Fig. 53: Torque VVT Unit Bolts to Specification Courtesy of VOLVO CARS CORPORATION

Torque: VVT unit, center screw

120 Nm

2012 Volvo C30 T-5


Fig. 54: Install Lift Hook, Bolts Courtesy of VOLVO CARS CORPORATION

1. Torque: M10

50 Nm

2. Torque: M6

10 Nm




Fig. 55: Removing Turbocharger Inlet Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

2012 Volvo C30 T-5


Install the air filter housing, see AIR CLEANER HOUSING

VVT UNIT (NON-TURBO)

Special tools 999 5452 CAMSHAFT ADJUSTMENT TOOL(alignment-camshaft)B6304 Tool number: 999 5452 Tool description: CAMSHAFT ADJUSTMENT TOOL(alignment-camshaft)B6304 Tool boards: 21

999 5451 ADJUSTMENT TOOL(ALIGNMENT-CRANKSHAFT) B6304 B5254 Tool number: 999 5451 Tool description: ADJUSTMENT TOOL(ALIGNMENT-CRANKSHAFT) B6304 B5254 Tool boards: 21

2012 Volvo C30 T-5


REMOVAL





2012 Volvo C30 T-5


Fig. 56: Intake Plenum, Rear View Courtesy of VOLVO CARS CORPORATION

Fig. 57: Intake Plenum, Front View Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 58: Lift Hook Bolts Courtesy of VOLVO CARS CORPORATION

Fig. 59: Cam Plugs Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 60: Cam Alignment Tool (9995452) Installed Courtesy of VOLVO CARS CORPORATION

see 9995452

Fig. 61: Remove/Install Sprocket Bolts Courtesy of VOLVO CARS CORPORATION

INSTALLATION

2012 Volvo C30 T-5


Fig. 62: Remove/Install Sprocket Bolts Courtesy of VOLVO CARS CORPORATION

Fig. 63: Crankshaft Holder Tool (9995451) Installed Courtesy of VOLVO CARS CORPORATION

see 9995451

Install timing belt, see TIMING BELT.

NOTE: Only tighten the bolts finger tight at this stage.

2012 Volvo C30 T-5


Fig. 64: Torque Bolts to Specification Courtesy of VOLVO CARS CORPORATION

1. Torque: M6

10 Nm

2. Torque: VVT unit, center screw

120 Nm

Fig. 65: Install Lift Hook, Bolts Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


1. Torque: M10

50 Nm

2. Torque: M6

10 Nm




Fig. 66: Installing Intake Plenum, Front View Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

2012 Volvo C30 T-5


Fig. 67: Installing Intake Plenum, Rear View Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

Install the air filter housing, see AIR CLEANER HOUSING

COMPLETE ENGINE (TURBO)

ENGINE, REMOVAL (TURBO)

ENGINE, REMOVAL

Special tools 981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23

2012 Volvo C30 T-5


REMOVAL

Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE

999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43

2012 Volvo C30 T-5


Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING


battery, see BATTERY


Tensioner accessory drive belt, see ACCESSORY DRIVE BELT TENSIONER

Bracket lower torque rod, see BRACKET LOWER TORQUE ROD

Front subframe

the catalytic converter, see CATALYTIC CONVERTER

Drive shaft right, see DRIVE SHAFT RIGHT

Driveshaft left, see DRIVESHAFT LEFT

right-hand side fog lamp front, see FRONT EXTERIOR LIGHTS .

Fig. 68: Removing Battery Box and Sensor Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 69: Removing Cover, Fuse Box Courtesy of VOLVO CARS CORPORATION

Fig. 70: Removing Battery Cable to Fuse Box Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 71: Removing Grounding Cables Courtesy of VOLVO CARS CORPORATION

Fig. 72: Battery Lead Terminal and Harness Courtesy of VOLVO CARS CORPORATION

Fig. 73: Locating Wiring Harness Bracket Bolt Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 74: Removing Quick Release Connector With Tool (9814123) Courtesy of VOLVO CARS CORPORATION

see 9814123

Fig. 75: Identifying Vacuum Connections Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 76: Viewing Dipstick Tube And Radiator Hose Courtesy of VOLVO CARS CORPORATION

Fig. 77: View Of Radiator Hose And Clamp, Lower Courtesy of VOLVO CARS CORPORATION

NOTE: Use suitable paper to absorb any escaping fluid.


2012 Volvo C30 T-5



see 9997077

Fig. 79: Identifying Gear Selector Cable Clips Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 80: Identifying Switch Connector Courtesy of VOLVO CARS CORPORATION

Fig. 81: Identifying Clutch Hydraulic Line and Clip Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 82: Removing Line Courtesy of VOLVO CARS CORPORATION

Fig. 83: Identifying Air Tube And Attachments Courtesy of VOLVO CARS CORPORATION

Fig. 84: Heater Hose Couplings Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 85: Pressure Sensor Connector Courtesy of VOLVO CARS CORPORATION

Fig. 86: Locating Ground Wire Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 87: Coolant Hose at Reservoir Courtesy of VOLVO CARS CORPORATION

Fig. 88: Coolant Reservoir Courtesy of VOLVO CARS CORPORATION

Fig. 89: Identifying Bracket Bolts And Clip Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 90: Power Steering Lines and Bracket Courtesy of VOLVO CARS CORPORATION

Fig. 91: Identifying A/C Compressor Bolts Courtesy of VOLVO CARS CORPORATION

WARNING: Be prepared to collect escaping fluid.

2012 Volvo C30 T-5


Fig. 92: Removing/Installing Engine with Adaptable Lift Unit Courtesy of VOLVO CARS CORPORATION



Engine support insulator left, see ENGINE SUPPORT INSULATOR LEFT

Fig. 93: Removing/Installing Engine With Adaptable Lift Unit Courtesy of VOLVO CARS CORPORATION

ENGINE, INSTALLATION (TURBO)


NOTE: Make sure that no components catch.

2012 Volvo C30 T-5


INSTALLATION






Torque: M8

CAUTION: Make sure that no components catch.

2012 Volvo C30 T-5


24 Nm

Fig. 96: Identifying Power Steering Lines, Bolts and Clamps Courtesy of VOLVO CARS CORPORATION

1. Torque: M10

50 Nm

2. Torque: Pressure line to power steering pump

30 Nm


Torque: M6

10 Nm

2012 Volvo C30 T-5


Fig. 98: Identifying Air Tube And Attachments Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

Fig. 99: Pressure Sensor Connector Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 100: Remove/Install Coolant Reservoir Courtesy of VOLVO CARS CORPORATION

Fig. 101: Remove/Install Coolant Hose Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5



Torque: M6

10 Nm

Fig. 103: Installing Heater Hoses with Quick Connects Courtesy of VOLVO CARS CORPORATION

Fig. 104: Installing Tubes With Quick Connects Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that the quick release couplings are correctly engaged.

2012 Volvo C30 T-5


Fig. 105: Identifying Vacuum Connections Courtesy of VOLVO CARS CORPORATION

Fig. 106: Installation of Gear Selector Cable Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 107: Cooler and Connections Courtesy of VOLVO CARS CORPORATION


Torque: M6

10 Nm


Torque: M6

10 Nm

2012 Volvo C30 T-5


Fig. 110: Installing Battery Lead Terminal Courtesy of VOLVO CARS CORPORATION

1. Torque: M8

24 Nm

2. Torque: M6

10 Nm

Fig. 111: View of Grounding Cables Courtesy of VOLVO CARS CORPORATION

1. Torque: M8

24 Nm

2. Torque: M6

2012 Volvo C30 T-5


10 Nm

Fig. 112: View of Battery Cable to Fuse Box Courtesy of VOLVO CARS CORPORATION

Fig. 113: Refitting Cover Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 114: Installing Battery Box and Sensor Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

Assemble the following items:

right-hand side fog lamp front, see FRONT EXTERIOR LIGHTS




Front subframe





Fill cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING

Top up the engine oil, see ENGINE OIL

COMPLETE ENGINE (NON-TURBO)

ENGINE, REMOVAL (NON-TURBO)

2012 Volvo C30 T-5


REMOVAL

Special tools 999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43

981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23

2012 Volvo C30 T-5


Perform depressurizing fuel system, see FUEL SYSTEM PRESSURE RELEASE







Front subframe




Fig. 115: Removing Battery Box and Sensor Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 116: Removing Cover, Fuse Box Courtesy of VOLVO CARS CORPORATION

Fig. 117: Removing Battery Cable to Fuse Box Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 118: Removing Grounding Cables Courtesy of VOLVO CARS CORPORATION

Fig. 119: Battery Lead Terminal and Harness Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 121: Identifying Vacuum Hose Connections Courtesy of VOLVO CARS CORPORATION



2012 Volvo C30 T-5


Fig. 123: View Of Radiator Hose And Clamp, Lower Courtesy of VOLVO CARS CORPORATION


see 9997077


2012 Volvo C30 T-5


Fig. 125: Identifying Gear Selector Cable Clips Courtesy of VOLVO CARS CORPORATION

Fig. 126: Identifying Switch Connector Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 127: Identifying Clutch Hydraulic Line and Clip Courtesy of VOLVO CARS CORPORATION

Fig. 128: Removing Line Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 129: Heater Hose Couplings Courtesy of VOLVO CARS CORPORATION

Fig. 130: Removing Quick Release Connector With Tool (9814123) Courtesy of VOLVO CARS CORPORATION

see 9814123




2012 Volvo C30 T-5


Fig. 132: Removing Coolant Hose at Reservoir Courtesy of VOLVO CARS CORPORATION

Fig. 133: Removing Reservoir Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 134: Identifying Bracket Bolts And ClipCourtesy of VOLVO CARS CORPORATION

Fig. 135: Power Steering Lines and Bracket Courtesy of VOLVO CARS CORPORATION



2012 Volvo C30 T-5


Fig. 137: Removing/Installing Engine with Adaptable Lift Unit Courtesy of VOLVO CARS CORPORATION





ENGINE, INSTALLATION (NON-TURBO)

CAUTION: Take extra care when handling the component.

NOTE: Make sure that no components catch.

2012 Volvo C30 T-5


INSTALLATION






Torque: M8

CAUTION: Make sure that no components catch.

2012 Volvo C30 T-5


24 Nm

Fig. 141: Identifying Power Steering Lines, Bolts and Clamps Courtesy of VOLVO CARS CORPORATION

1. Torque: M10

50 Nm

2. Torque: Pressure line to power steering pump

30 Nm


Torque: M6

10 Nm

2012 Volvo C30 T-5


Fig. 143: Remove/Install Coolant Reservoir Courtesy of VOLVO CARS CORPORATION

Fig. 144: Remove/Install Coolant Hose Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5



Torque: M6

10 Nm

Fig. 146: Installing Tubes With Quick Connects Courtesy of VOLVO CARS CORPORATION

Fig. 147: Installing Heater Hoses with Quick Connects Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that the quick release couplings are correctly engaged.

2012 Volvo C30 T-5


Fig. 148: Cooler and Connections Courtesy of VOLVO CARS CORPORATION

Fig. 149: Installation of Gear Selector Cable Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 150: Viewing Dipstick Tube And Radiator HoseCourtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

Fig. 151: Identifying Vacuum Hose Connections Courtesy of VOLVO CARS CORPORATION


Torque: M6

10 Nm

2012 Volvo C30 T-5


Fig. 153: Installing Battery Lead Terminal Courtesy of VOLVO CARS CORPORATION

1. Torque: M8

24 Nm

2. Torque: M6

10 Nm

Fig. 154: View of Grounding Cables Courtesy of VOLVO CARS CORPORATION

1. Torque: M8

24 Nm

2. Torque: M6

2012 Volvo C30 T-5


10 Nm

Fig. 155: View of Battery Cable to Fuse Box Courtesy of VOLVO CARS CORPORATION

Fig. 156: Refitting Cover Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 157: Installing Battery Box and Sensor Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm





Front subframe






Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING

Top up the engine oil, see ENGINE OIL

CRANK MECHANISM

CARRIER PLATE

REPLACEMENT

2012 Volvo C30 T-5


Special tools:

see 9995112

see 9995678

PREPARATORY WORK

REMOVING THE TRANSMISSION

Remove the transmission according to: TRANSMISSION, REMOVING .

REMOVAL

REMOVING THE CARRIER PLATE

Remove the engine speed (RPM) sensor together with the bracket. Place the engine speed (RPM) sensor to one side.

Fig. 158: Blocking Carrier Plate Using Gear Sector 999 5112 Courtesy of VOLVO CARS CORPORATION

Block the carrier plate using gear sector see 9995112 .

Remove:

all screws

the carrier plate

gear sector see 9995112 .

NOTE: As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information is always correct.

2012 Volvo C30 T-5


Fig. 159: Check Crankshaft Seal For Leakage Courtesy of VOLVO CARS CORPORATION

Check the crankshaft seal for leakage.

To replace the crankshaft seal, refer to CRANKSHAFT SEAL, REAR.

INSTALLATION

INSTALLING THE CARRIER PLATE

Fig. 160: Carrier Plate, Studs And Gear Sector Courtesy of VOLVO CARS CORPORATION

Use: see 9995678 , which consists of 3 x clevis pins with nuts.


NOTE: Check that the contact surfaces on the crankshaft and drive flange plate are completely clean.

2012 Volvo C30 T-5


Install:

the 3 x clevis pins belonging to: see 9995678 distributed as shown in the illustration.

the carrier plate.

Locate the gear sector see 9995112 against the flexplate.

Pull the flexplate against the crankshaft using the 3 x nuts belonging to: see 9995678 .

Install 7 x new screws. Tighten. See: TIGHTENING TORQUE

Remove the 3 nuts and the studs.

Install:

the remaining 3 x new screws. Tighten. See: TIGHTENING TORQUE

the engine speed (RPM) sensor and bracket. Tighten.

FINISHING

INSTALLING THE TRANSMISSION

Install the gearbox. See: TRANSMISSION, INSTALLING .

CRANKSHAFT FRONT SEAL

NOTE: Check that the guide pin on the crankshaft is positioned directly opposite the hole in the drive flange plate.

CAUTION: The drive flange plate must have contact against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will end up between the contact surfaces.

Special tools 999 5304 SEPARATOR (DRIVE FLANGE) M45-M47 II. Tool number: 999 5304 Tool description: SEPARATOR (DRIVE FLANGE) M45-M47 II. Tool boards: 43

2012 Volvo C30 T-5


999 5919 PULLER (SEAL-PINION, CAM-CRANKSHAFT)B200-6304 Tool number: 999 5919 Tool description: PULLER (SEAL-PINION, CAM-CRANKSHAFT)B200-6304 Tool boards: 46

999 5747 Socket (remov./inst. oil pump/crankshaft) B 4164- Tool number: 999 5747 Tool description: Socket (remov./inst. oil

2012 Volvo C30 T-5


REMOVAL

Remove timing belt, see TIMING BELT.

Fig. 161: Identifying Special Tool (9995304) Courtesy of VOLVO CARS CORPORATION

see 9995304

pump/crankshaft) B 4164- Tool boards: 21

2012 Volvo C30 T-5


Fig. 162: Removing Crankshaft Seal with Special Tool (9995919) Courtesy of VOLVO CARS CORPORATION

see 9995919

INSTALLATION

Fig. 163: Identifying Special Tool (9995747) Courtesy of VOLVO CARS CORPORATION

see 9995747

CAUTION: Take extra care not to damage the seal.

2012 Volvo C30 T-5


Fig. 164: Identifying Crankshaft Sprocket Courtesy of VOLVO CARS CORPORATION

Install timing belt, see TIMING BELT.

CRANKSHAFT SEAL, REAR

NOTE: The component can only be installed in 1 position.


999 7174 Drift

2012 Volvo C30 T-5


REMOVAL

Remove flywheel, see FLYWHEEL.

Fig. 165: Identifying 9995651

Tool number: 999 7174 Tool description: Drift Tool boards: 23

2012 Volvo C30 T-5



see 9995651

INSTALLATION


see 9997174

Install flywheel, see FLYWHEEL.

FLYWHEEL



Special tools 999 5678 Special screw (flywheel) B4184-B6304 Tool number: 999 5678 Tool description: Special screw (flywheel) B4184-B6304 Tool boards: 21

2012 Volvo C30 T-5


REMOVAL

Remove clutch plate and pressure plate, see CLUTCH DISC AND PRESSURE PLATE

Fig. 167: Remove Crankshaft Position Sensor Courtesy of VOLVO CARS CORPORATION

Torque: M7


2012 Volvo C30 T-5


17 Nm

Fig. 168: Flywheel Bolts (10) Courtesy of VOLVO CARS CORPORATION

INSTALLATION

Fig. 169: Installing Locating Pins (9995678) Courtesy of VOLVO CARS CORPORATION

see 9995678

CAUTION: Make sure that the flywheel is in full contact with the crankshaft flange before installing the flywheel bolts.

NOTE: Make sure that the locating pin on the crankshaft is aligned with the guide hole in the flywheel or flexplate.

2012 Volvo C30 T-5


Fig. 170: Flywheel Bolt Torque Sequence Courtesy of VOLVO CARS CORPORATION

Torque: Flywheel

• Stage 1: 45 Nm


Fig. 171: Guide Pins Removed, Torque Remaining Bolts Courtesy of VOLVO CARS CORPORATION

Torque: Flywheel

• Stage 1: 45 Nm



2012 Volvo C30 T-5


CYLINDER HEAD

CYLINDER HEAD (TURBO)



2012 Volvo C30 T-5


999 5670 Pliers (removing valve/camshaft cover) B4184-B6304 Tool number: 999 5670 Tool description: Pliers (removing valve/camshaft cover) B4184-B6304 Tool boards: 21

951 2050 BEVEL PROTRACTOR Tool number: 951 2050 Tool description: BEVEL PROTRACTOR Tool boards: 08

2012 Volvo C30 T-5



Materials Designation Part number Gasket solution 1161847

2012 Volvo C30 T-5


REMOVAL


Fig. 172: Installation of Support Tool (9997107) Courtesy of VOLVO CARS CORPORATION

see 9997107



VVT unit, see VVT UNIT (TURBO)

fuel injector, see FUEL INJECTOR

exhaust manifold, see EXHAUST MANIFOLD

the intake manifold, see INDUCTION PIPE

VVT solenoid, see VVT SOLENOID


Engine oil Chemical gasket 1161059

2012 Volvo C30 T-5


Fig. 173: Quick Release Connector Courtesy of VOLVO CARS CORPORATION

Fig. 174: Timing Belt Rear Cover Bolt Courtesy of VOLVO CARS CORPORATION

Fig. 175: Engine Mount Bracket and Lift Hook

2012 Volvo C30 T-5




see 9995454

2012 Volvo C30 T-5



see 9995454



see 9995670


2012 Volvo C30 T-5





NOTE: Note the position of each component before removal.

2012 Volvo C30 T-5


Fig. 183: Identifying Camshaft Lifters Courtesy of VOLVO CARS CORPORATION

Fig. 184: Head Bolt Removal Sequence Courtesy of VOLVO CARS CORPORATION

INSTALLATION



2012 Volvo C30 T-5




Fig. 186: Head Bolt Torque Sequence Courtesy of VOLVO CARS CORPORATION

see 9512050



CAUTION: Make sure that no fluids are present in the cylinder head bolt threaded bores.

2012 Volvo C30 T-5


Torque: Cylinder head

• Stage 1: 20 Nm

• Stage 2: 60 Nm


Fig. 187: Apply Engine Oil to Cam Followers, Install at Original Location Courtesy of VOLVO CARS CORPORATION

Use: Engine oil,

Perform valve clearance, see VALVE CLEARANCE

CAUTION: Only use the specified lubricant.



2012 Volvo C30 T-5



Use: Engine oil,




2012 Volvo C30 T-5




see 9512767



NOTE: Make sure that the mating faces are clean and free of foreign material.


2012 Volvo C30 T-5



Torque: M7

17 Nm


Torque: M6

10 Nm

2012 Volvo C30 T-5


Fig. 194: Remove Pipe Courtesy of VOLVO CARS CORPORATION

Fig. 195: Engine Mounting Bracket and Lift Hooks Courtesy of VOLVO CARS CORPORATION

1. Torque: M10

50 Nm

2. Torque: M8

24 Nm

2012 Volvo C30 T-5



Torque: M6

10 Nm



VVT unit, see VVT UNIT (TURBO)







2012 Volvo C30 T-5


Fig. 198: Support Tool (9997107) Installed Courtesy of VOLVO CARS CORPORATION

Torque: M10

50 Nm


CYLINDER HEAD (NON-TURBO)


2012 Volvo C30 T-5



999 5670 Pliers (removing valve/camshaft cover) B4184-B6304 Tool number: 999 5670 Tool description: Pliers (removing

2012 Volvo C30 T-5


valve/camshaft cover) B4184-B6304 Tool boards: 21

951 2050 BEVEL PROTRACTOR Tool number: 951 2050 Tool description: BEVEL PROTRACTOR Tool boards: 08

951 2767 Roller (Applying liquid gasket) B234, 5234, 6304 Tool number: 951 2767 Tool description: Roller (Applying liquid

2012 Volvo C30 T-5


REMOVAL

Perform cooling system draining, charging and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

gasket) B234, 5234, 6304 Tool boards: 08

Materials Designation Part number Gasket solution 1161847Engine oil Chemical gasket 1161059

2012 Volvo C30 T-5


Fig. 199: Installation of Support Tool (9997107)Courtesy of VOLVO CARS CORPORATION

see 9997107




VVT unit, see VVT UNIT (NON-TURBO)






Fig. 201: Timing Belt Rear Cover Bolt

2012 Volvo C30 T-5



Fig. 202: Engine Mount Bracket and Lift Hook Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5




see 9995454


see 9995454

2012 Volvo C30 T-5




see 9995670


2012 Volvo C30 T-5






2012 Volvo C30 T-5


Fig. 211: Identifying Camshaft Lifters Courtesy of VOLVO CARS CORPORATION

Fig. 212: Head Bolt Removal Sequence Courtesy of VOLVO CARS CORPORATION

INSTALLATION

NOTE: Note the position of the component before removal.


2012 Volvo C30 T-5




Fig. 214: Head Bolt Torque Sequence Courtesy of VOLVO CARS CORPORATION

Torque: Cylinder head



CAUTION: Make sure that no fluids are present in the cylinder head bolt threaded bores.

2012 Volvo C30 T-5


• Stage 1: 20 Nm

• Stage 2: 60 Nm


see 9512050

Fig. 215: Apply Engine Oil to Cam Followers, Install at Original Location Courtesy of VOLVO CARS CORPORATION

Use: Engine oil,

Perform valve clearance, see VALVE CLEARANCE




2012 Volvo C30 T-5



Use: Engine oil,




2012 Volvo C30 T-5




see 9512767





2012 Volvo C30 T-5



Torque: M7

17 Nm


Torque: M6

10 Nm

2012 Volvo C30 T-5



Fig. 223: Engine Mounting Bracket and Lift Hooks Courtesy of VOLVO CARS CORPORATION

1. Torque: M10

50 Nm

2. Torque: M8

24 Nm

2012 Volvo C30 T-5



Torque: M6

10 Nm



VVT unit, see VVT UNIT (NON-TURBO)







2012 Volvo C30 T-5


Fig. 226: Support Tool (9997107) Installed Courtesy of VOLVO CARS CORPORATION

Torque: M10

50 Nm

Perform cooling system draining, charging and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING .

ENGINE OIL PAN

OIL PAN (TURBO)

Special tools 999 7273 Guide pin Tool number: 999 7273 Tool description: Guide pin Tool boards: 21

2012 Volvo C30 T-5



Materials Designation Part number Cleaning agent 1161721

2012 Volvo C30 T-5


REMOVAL

Remove the auxiliaries belt, see ACCESSORY DRIVE BELT.

Fig. 227: A/C Compressor Bolts Courtesy of VOLVO CARS CORPORATION

Fig. 228: Air Tube, Turbocharger Courtesy of VOLVO CARS CORPORATION

Chemical gasket 1161059

2012 Volvo C30 T-5


Fig. 229: Remove/Install Bolt Courtesy of VOLVO CARS CORPORATION


Fig. 231: Dipstick Tube Bolt

2012 Volvo C30 T-5


Fig. 232: Oil Cooler Bolts Courtesy of VOLVO CARS CORPORATION

Fig. 233: 29 Oil Pan Bolts Courtesy of VOLVO CARS CORPORATION

INSTALLATION

2012 Volvo C30 T-5



see 9997273






2012 Volvo C30 T-5


see 9512767



Torque: M7

17 Nm


OIL PAN (NON-TURBO)

Special tools 999 7273 Guide pin Tool number: 999 7273 Tool description: Guide pin Tool boards: 21

2012 Volvo C30 T-5



Materials Designation Part number Cleaning agent 1161721

2012 Volvo C30 T-5


REMOVAL

Remove the auxiliaries belt, see ACCESSORY DRIVE BELT.

Fig. 238: Remove/Install A/C Compressor Bolts Courtesy of VOLVO CARS CORPORATION

Torque: M8

24 Nm


Torque: M10

Chemical gasket 1161059


2012 Volvo C30 T-5


50 Nm


Torque: M10

50 Nm

Fig. 241: Dipstick Tube Bolt Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

2012 Volvo C30 T-5


Fig. 242: Oil Cooler Bolts Courtesy of VOLVO CARS CORPORATION

Torque: M7

17 Nm

Fig. 243: 29 Oil Pan Bolts Courtesy of VOLVO CARS CORPORATION

INSTALLATION

2012 Volvo C30 T-5



see 9997273



2012 Volvo C30 T-5




see 9512767



Torque: M7

17 Nm


2012 Volvo C30 T-5



ENGINE MOUNTING

ENGINE SUPPORT INSULATOR, RIGHT

REMOVAL

Fig. 248: Installing Engine Support Beam and Hook (9995185, 997103) Courtesy of VOLVO CARS CORPORATION

Fig. 249: Removing Coolant Reservoir Courtesy of VOLVO CARS CORPORATION



2012 Volvo C30 T-5


Fig. 250: Remove/Install Engine Pad, Right Courtesy of VOLVO CARS CORPORATION

Torque: Engine pad to frame member

90 Nm

Fig. 251: Engine Pad Bolts to Engine Courtesy of VOLVO CARS CORPORATION

Torque: Engine pad to engine, screw

133 Nm

INSTALLATION


ENGINE SUPPORT INSULATOR LEFT

2012 Volvo C30 T-5


REPLACEMENT

Special tools 999 7103 Lifting beam Tool number: 999 7103 Tool description: Lifting beam Tool boards: 21

999 5185 HOOK (LIFTING OUT ENGINE-TO 2810) Tool number: 999 5185 Tool description: HOOK (LIFTING OUT ENGINE-TO 2810) Tool boards: 21

999 7102 Lifting yoke

2012 Volvo C30 T-5


REMOVAL

Remove the air filter housing, see AIR CLEANER HOUSING

Remove battery, see BATTERY

Fig. 252: Installing Engine Support Beam and Hook (9995185, 997103) Courtesy of VOLVO CARS CORPORATION

Tool number: 999 7102 Tool description: Lifting yoke Tool boards: 21


2012 Volvo C30 T-5


see 9997103 see 9995185

Fig. 253: Lifting Yoke (9997102) Installed Courtesy of VOLVO CARS CORPORATION

see 9997102

Fig. 254: Removing/Installing Engine Pad, Left Courtesy of VOLVO CARS CORPORATION


1. Torque: Engine pad, left side (4 nuts M10)

• Stage 1: 34 Nm


2. Torque: M8

2012 Volvo C30 T-5


24 Nm

3. Torque: M6

10 Nm



Torque: Engine pad, left side (screw M12)

80 Nm

INSTALLATION


2012 Volvo C30 T-5


FRONT BUSHING, SUBFRAME FRONT

Special tools:

see 9997054

see 9997034

see 9997132

see 9997131

see 9997130

see 9997134

see 9997133

see 9997138

see 9997137

PREPARATORY WORK

Remove the wheel.

Remove the sub-frame.

REMOVAL

REMOVING FRONT SUB-FRAME BUSHING


2012 Volvo C30 T-5


Fig. 257: Identifying Tools 9997054, 9997034, 9997132, 9997131 And 9997130 Courtesy of VOLVO CARS CORPORATION

Press the control arm into place.

Install the hydraulic cylinder.

Use: see 9997054 with: see 9997034 , nut M12: see 9997132 , socket: see 9997131 and drift: see 9997130 .

Pull the bushing out.

REMOVING REAR SUB-FRAME BUSHING

2012 Volvo C30 T-5


Fig. 258: Identifying Hydraulic Cylinder Courtesy of VOLVO CARS CORPORATION

Press the control arm into place.


Use: see 9997054 with: see 9997034 , nut M12: see 9997132 , socket: see 9997136 and drift: see 9997135 .

Pull the bushing out.

INSTALLATION

INSTALLING THE FRONT SUB-FRAME BUSHING

2012 Volvo C30 T-5


Fig. 259: Identifying Hydraulic Cylinder Courtesy of VOLVO CARS CORPORATION


Use: see 9997054 with: see 9997034 , nut: see 9997132 , socket: see 9997134 , lock ring: see 9997134 and ring: see 9997133 .

Pull in the bushing until it is centered in the link arm. Pull the bushing in approximately half-way and then remove: see 9997134 .

Then pull the bushing in so that it bottoms out against the flange

INSTALLING REAR SUB-FRAME BUSHING

2012 Volvo C30 T-5


Fig. 260: Identifying Control Arm Courtesy of VOLVO CARS CORPORATION

Install the control arm.

Use: see 9997054 with: see 9997034 , nut: see 9997132 , socket: see 9997138 , drift: see 9997135 lock ring: see 9997138 and ring: see 9997137 .

Pull the bushing in approximately half-way and then remove: see 9997138 .

Then pull the bushing in so that it bottoms out against the flange.

FINISHING

INSTALLING THE SUB-FRAME

Install the sub-frame.

Install the wheel according to: WHEELS .

NOTE: The bushings shall be installed with the markings in line across the length of the car.

2012 Volvo C30 T-5


LOWER TORQUE ROD

REMOVAL


Fig. 262: Removing/Installing Torque Rod Courtesy of VOLVO CARS CORPORATION


1. Torque: M12

80 Nm

2. Torque: M12


2012 Volvo C30 T-5


80 Nm

INSTALLATION


LOWER TORQUE ROD BRACKET

REMOVAL


Fig. 264: Bracket Bolts Courtesy of VOLVO CARS CORPORATION



2012 Volvo C30 T-5


1. Torque: M12

80 Nm

2. Torque: Bottom torque rod (screw M10)

60 Nm

INSTALLATION


2012 Volvo C30 T-5


ACCESSORIES AND BODY, CAB

Exterior Trim, Glass, Weatherstrips - Installation Instructions, Accessories

MIRROR, COVER

MIRROR, COVER (STYLE 1)

REMOVE

Fig. 1: Identifying Removal Of Mirror Cover Courtesy of VOLVO CARS CORPORATION

Pry/twist off the mirror cover using a weatherstrip tool (1). Fold it forward (2) and unhook it at the front edge.

Fig. 2: Pressing The Cover Down Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5

ACCESSORIES AND BODY, CAB Exterior Trim, Glass, Weatherstrips - Installation Instructions, Accessories

2012 Volvo C30 T-5


Fig. 3: Aligning The Cover Courtesy of VOLVO CARS CORPORATION

Take a new cover from the kit, push it down towards the mirror housing and align the covers three lugs in the corresponding recesses in the housing.

Align the covers inner end in the housing.

Fig. 4: Identifying Alignment Of Mirror Cover Courtesy of VOLVO CARS CORPORATION

Check that the cover is parallel to the housing.

INSTALL

2012 Volvo C30 T-5


Fig. 5: Installation Of Mirror Cover Courtesy of VOLVO CARS CORPORATION

First press the cover on the inside and then on the outside.

Check that the cover is secured correctly.

Repeat the steps for the other mirror.

MIRROR, COVER (STYLE 2)

REMOVE

Fig. 6: Identifying Pry Tool To Remove Mirror Glass Courtesy of VOLVO CARS CORPORATION

Carefully pry off the mirror glass.

2012 Volvo C30 T-5


Fig. 7: Identifying Removal Of Mirror Cover Courtesy of VOLVO CARS CORPORATION

Press out the mirror's cover using a small screwdriver.

Remove the cover. New cover is included in the kit.

INSTALLING

Fig. 8: Identifying Mirror Glass Courtesy of VOLVO CARS CORPORATION

Make sure that the damper blades end up in their grooves.

Carefully press the mirror glass into place.

2012 Volvo C30 T-5


Fig. 9: Pressing In Cover Courtesy of VOLVO CARS CORPORATION

Press the new cover on the mirror. Press all the way around so that all catches engage.

Repeat on the car's other side.

Fig. 10: Identifying Catches Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 11: Installation Of Mirror Cover Courtesy of VOLVO CARS CORPORATION

SILL MOULDING, DECOR PROTECTION (2010-2011)

SILL MOULDING, DECOR PROTECTION

PREPARATION

Fig. 12: Clean The Dirt From Sill Courtesy of VOLVO CARS CORPORATION

NOTE: Do not carry out the work at temperatures below 20 °C (68°F).

Do not use the car within two hours after carrying out the work.

Do not wash the car within 48 hours.

2012 Volvo C30 T-5


Clean the sill from dirt and wipe dry.

Fig. 13: Clean The Sill Using Isopropanol Courtesy of VOLVO CARS CORPORATION

Clean the sill using isopropanol and wipe dry.

INSTALLATION

Fig. 14: Identifying Decor Tape Courtesy of VOLVO CARS CORPORATION

Carefully attach the decor tape's long straight side approximately in the center (1) of the radius for the longer part of the sill, at the same time as the cutout in the decor tape is opposite the joint on the sill panel.

Attach tape at the sides and in the center of the decor strip.

2012 Volvo C30 T-5


Fig. 15: Attach Tape At Sides And In Center Of Decor Strip Courtesy of VOLVO CARS CORPORATION

Fig. 16: Remove Protective Tape From Center Of Decor Tape Courtesy of VOLVO CARS CORPORATION

Remove the protective tape from the center of the decor tape.

2012 Volvo C30 T-5


Fig. 17: Check For Air Bubbles Courtesy of VOLVO CARS CORPORATION

Apply the decor tape starting from the middle, first the flat part of the sill, then inwards towards the embossing in the sill and then along the sill.

Check for air bubbles. If there are any, carefully prick them using a pin and rub along the decor tape using the plastic scraper.

Fig. 18: Remove Protective Tape Courtesy of VOLVO CARS CORPORATION

Remove the protective tape from the outer part of the decor tape.

2012 Volvo C30 T-5



Apply the decor tape to the outer part starting from the middle and working outwards, and then along.


Fig. 20: Remove Protective Tape From Inner Part Courtesy of VOLVO CARS CORPORATION

Remove the protective tape from the inner part of the decor tape.

2012 Volvo C30 T-5



Apply the decor tape to the inner part, working inwards towards the flat part of the sill, then the vertical part of the sill and then along the sill.


Repeat the above steps for the other side.

2012 Volvo C30 T-5



Exterior Trim, Glass, Weatherstrips - Removal, replacement and installation

OUTSIDE TRIM PARTS, EMBLEM, REFLECTOR

EMBLEM FRONT FENDER (2009-2012)

REMOVAL

Fig. 1: Identifying Front Fender Emblem And Removal/Installation Tools Courtesy of VOLVO CARS CORPORATION

INSTALLATION

Follow the instructions regarding components with double-sided adhesive tape, see COMPONENTS WITH DOUBLE-SIDED TAPE

2012 Volvo C30 T-5

ACCESSORIES AND BODY, CAB Exterior Trim, Glass, Weatherstrips - Removal, replacement and installation

2012 Volvo C30 T-5


Fig. 2: Identifying Front Fender Emblem Area (Left Fender) Courtesy of VOLVO CARS CORPORATION

Fig. 3: Identifying Front Fender Emblem Area (Right Fender) Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


EMBLEM RADIATOR MASKING (2009-2012)

REMOVAL

Remove the bumper. See COVER BUMPER FRONT (2007-2011 EARLY) or COVER BUMPER FRONT (2011 LATE -2012) .

Fig. 4: Identifying Removal Of Radiator Grill Emblem (1 Of 2) Courtesy of VOLVO CARS CORPORATION

Fig. 5: Identifying Removal Of Radiator Grill Emblem (2 Of 2) Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


INSTALLATION


FRONT FENDER WIDENER

Fig. 6: Wheel Arch Lining Retainers Courtesy of VOLVO CARS CORPORATION

Fig. 7: Identifying Fender Panel Retainers Courtesy of VOLVO CARS CORPORATION

LOWER TRIM STRIP, FRONT DOOR

REMOVAL


2012 Volvo C30 T-5


Fig. 8: Identifying Lower Trim Strip, Front Door Courtesy of VOLVO CARS CORPORATION

Remove the 2 screws (1).

Remove the 2 hidden clips (4).

HINT: Use a weatherstrip tool to disconnect the trim and the clips.

INSTALLATION

INSTALLING THE LOWER FRONT DOOR TRIM

2012 Volvo C30 T-5


Fig. 9: Identifying Installation Of Lower Front Door Trim Courtesy of VOLVO CARS CORPORATION

Guide the door trim into place using the locating pin in the center and the 4 clips. Press into place.

Install the 2 screws (1). Tighten.

LOWER TRIM STRIP, REAR DOOR

REMOVAL

REMOVING THE LOWER REAR DOOR TRIM


2012 Volvo C30 T-5


Fig. 10: Identifying Removal Of Lower Rear Door Trim Courtesy of VOLVO CARS CORPORATION

Remove the 2 screws (1).

Remove the 2 hidden clips (2).

HINT: Use a weatherstrip tool to disconnect the trim and the clips.

INSTALLATION

INSTALLING THE LOWER REAR DOOR TRIM

2012 Volvo C30 T-5


Fig. 11: Identifying Installation Of Lower Front Door Trim Courtesy of VOLVO CARS CORPORATION

Guide the door trim into place using the locating pin in the center and the 2 clips. Press into place.

Install the 2 screws (1). Tighten.

LUGGAGE COMPARTMENT LID BADGES (2007-08)

REMOVAL

Materials: Designation Part number Cleaning agent 9192678-2


2012 Volvo C30 T-5


Fig. 12: Removing Emblem With Heat Gun Courtesy of VOLVO CARS CORPORATION

INSTALLATION

Use: Cleaning agent, 9192678-2

CAUTION: Do not damage the vehicle paintwork.

CAUTION: Make sure that the mating faces are at a minimum temperature of +20 °C.


CAUTION: Make sure that the mating surfaces are dry.

CAUTION: Apply even pressure along the entire component.

2012 Volvo C30 T-5


Fig. 13: Aligning Rear Emblem (1 Of 4) Courtesy of VOLVO CARS CORPORATION


Fig. 15: Aligning Rear Emblem (3 Of 4)

2012 Volvo C30 T-5



LUGGAGE COMPARTMENT LID BADGES (2009-2011 EARLY)

REMOVAL

CAUTION: Make sure that the tape has not detached from the edges of the component.

CAUTION: Make sure that the customer is advised not to wash the vehicle within the next 72 hours.

2012 Volvo C30 T-5


Fig. 17: Removing Emblem With Heat GunCourtesy of VOLVO CARS CORPORATION

INSTALLATION




2012 Volvo C30 T-5




LUGGAGE COMPARTMENT LID BADGES (2011 LATE -2012)

REMOVAL

2012 Volvo C30 T-5


Fig. 22: Removing Emblem With Heat Gun Courtesy of VOLVO CARS CORPORATION

INSTALLATION


Fig. 23: Aligning Rear Emblem (1 Of 4)

2012 Volvo C30 T-5





2012 Volvo C30 T-5



REAR FENDER WIDENER

Fig. 27: Identifying Fender Fastener Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 28: Locating Fender Widener Fasteners (5) Courtesy of VOLVO CARS CORPORATION

SILL PANEL

Fig. 29: Sill Panel Removal And Installation Procedure (1 Of 6) Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 30: Sill Panel Removal And Installation Procedure (2 Of 6)Courtesy of VOLVO CARS CORPORATION



2012 Volvo C30 T-5




GLASS AND SEALING MOLDING FOR WINDSHIELD

WINDSHIELD

Special tools

951 2925 Rollout 2000 (For window removal) Tool number: 951 2925 Tool description: Rollout 2000 (For window removal) Tool boards: 80

951 2335 Window lifter 2 pieces (replaces 9986030)

2012 Volvo C30 T-5


Tool description: Window lifter 2 pieces (replaces 9986030) Tool boards:

981 4022 Oven 220V SHUKO Tool number: 981 4022 Tool description: Oven 220V SHUKO Tool boards: US99

981 4023 Oven 220V UK Tool number: 981 4023 Tool description: Oven 220V UK Tool boards: US99

981 4024 Oven 110V US Tool number: 981 4024 Tool description: Oven 110V US Tool boards: US99

981 4019 Glue gun 220V SHUKO Tool number: 981 4019 Tool description: Glue gun 220V SHUKO Tool boards: US99

981 4020 Glue gun 220V UK Tool number: 981 4020 Tool description: Glue gun 220V UK Tool boards: US99

981 4021 Glue gun 110V US Tool number: 981 4021 Tool description: Glue gun 110V US Tool boards: US99

Materials Designation Part number H Cleaner 1161436-9Adhesive kit 31299177

2012 Volvo C30 T-5


REMOVAL

See information about bonded windows, general information, see BONDED WINDOW GENERAL, INFORMATION


Plenum chamber, see PLENUM CHAMBER

Rain sensor, see RAIN SENSOR

inner rear view mirror, see INNER REAR VIEW MIRROR

Fig. 35: Cutting Cable Courtesy of VOLVO CARS CORPORATION

see 9512925

NOTE: Make sure that the vehicle is standing on a level surface.

WARNING: Wear safety goggles.

2012 Volvo C30 T-5


Fig. 36: Inserting Cable with Special Tool Courtesy of VOLVO CARS CORPORATION

Fig. 37: Identifying Cable Pulled Through Gap Under Windshield Courtesy of VOLVO CARS CORPORATION

Fig. 38: Identifying Cable Taped On Surface Of Windshield

2012 Volvo C30 T-5


Fig. 39: Identifying Excess Cable Pulled Through Gap Under Windshield Courtesy of VOLVO CARS CORPORATION

Fig. 40: Identifying Placement Of Cable Under Windshield Courtesy of VOLVO CARS CORPORATION

Fig. 41: Identifying Cable Placed Under Windshield

2012 Volvo C30 T-5


Fig. 42: Identifying Application Of #1 Suction Cup Glass Lifter / Roll Out Tool 9512925 Courtesy of VOLVO CARS CORPORATION

Fig. 43: Ensuring Components Are Protected Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that the components are protected.

2012 Volvo C30 T-5


Fig. 44: Identifying Cable End Pulled Under Weatherstrip And Around Windshield With Roll Out Tool 9512925 Courtesy of VOLVO CARS CORPORATION

Fig. 45: Applying Roll Out Tool 9512925 Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 46: Identifying Repositioned #1 Roll Out Tool 9512925 Around Windshield Courtesy of VOLVO CARS CORPORATION

Fig. 47: Identifying Application Of Second Roll Out Tool 9512925 Courtesy of VOLVO CARS CORPORATION

Fig. 48: Identifying Repositioned #2 Roll Out Tool 9512925 Around Windshield

2012 Volvo C30 T-5


Fig. 49: Identifying Repositioned #1 Roll Out Tool 9512925 Around Windshield Courtesy of VOLVO CARS CORPORATION

Fig. 50: Lifting Glass with Assistant Courtesy of VOLVO CARS CORPORATION

see 9512335

INSTALLATION

See information about bonded windows, general safety information, see BONDED WINDOW, GENERAL SAFETY INFORMATION

See information about bonded windows, general information, see BONDED WINDOW GENERAL, INFORMATION

2012 Volvo C30 T-5


Fig. 51: Applying H Cleaner, 1161436-9 (1 Of 4) Courtesy of VOLVO CARS CORPORATION

Use: H Cleaner, 1161436-9



2012 Volvo C30 T-5




2012 Volvo C30 T-5


Fig. 55: Drying Time 10 Min. Courtesy of VOLVO CARS CORPORATION

Fig. 56: Applying Adhesive (Kit, 31299177) Courtesy of VOLVO CARS CORPORATION

see 9814022 see 9814023 see 9814024 see 9814019 see 9814020 see 9814021

Use: Adhesive kit, 31299177

Fig. 57: Identifying Ten Minute Requirement To Allow Cleaner To Evaporate Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 58: Lifting Out Windshield With Roll Out Tools 9512925 Courtesy of VOLVO CARS CORPORATION

Fig. 59: Identifying Time And Temperature Requirements For Adhesive To Dry Courtesy of VOLVO CARS CORPORATION


Plenum chamber, see PLENUM CHAMBER

Rain sensor, see RAIN SENSOR

inner rear view mirror, see INNER REAR VIEW MIRROR

GLASS FOR SIDE DOORS AND WINDOW

FIXED SIDE WINDOW

WARNING: Wait for the specified time at the specified temperature before moving the car.

2012 Volvo C30 T-5


Special tools

951 2925 Rollout 2000 (For window removal) Tool number: 951 2925 Tool description: Rollout 2000 (For window removal) Tool boards: 80

951 2335 Window lifter 2 pieces (replaces 9986030) Tool number: 951 2335 Tool description: Window lifter 2 pieces (replaces 9986030) Tool boards:

981 4022 Oven 220V SHUKO Tool number: 981 4022 Tool description: Oven 220V SHUKO Tool boards: US99

981 4023 Oven 220V UK Tool number: 981 4023 Tool description: Oven 220V UK Tool boards: US99

981 4024 Oven 110V US Tool number: 981 4024 Tool description: Oven 110V US Tool boards: US99

981 4019 Glue gun 220V SHUKO Tool number: 981 4019 Tool description: Glue gun 220V SHUKO Tool boards: US99

981 4020 Glue gun 220V UK Tool number: 981 4020 Tool description: Glue gun 220V UK Tool boards: US99

981 4021 Glue gun 110V US Tool number: 981 4021 Tool description: Glue gun 110V US Tool boards: US99

2012 Volvo C30 T-5


REMOVAL


B-pillar trim panel, see B-PILLAR TRIM PANEL

C-pillar trim panel, see C-PILLAR TRIM PANEL

Fig. 60: Identifying Length Of Roll Out Cable Courtesy of VOLVO CARS CORPORATION

see 9512925

Materials Designation Part number H Cleaner 1161436-9Adhesive kit 31299177


2012 Volvo C30 T-5


Fig. 61: Applying Tape and Threading Cable In Window Seal Area Courtesy of VOLVO CARS CORPORATION

Fig. 62: Cable In Window Seal Area Courtesy of VOLVO CARS CORPORATION

Fig. 63: Cable In Window Seal Area Removal Direction (1 Of 2)

2012 Volvo C30 T-5


Fig. 64: Cable In Window Seal Area Removal Direction (2 Of 2) Courtesy of VOLVO CARS CORPORATION


Fig. 66: Using Roll Out Tool On Rear Part Of Side Window

2012 Volvo C30 T-5



Fig. 68: Using Roll Out Tool On Front Part Of Side Window Courtesy of VOLVO CARS CORPORATION

Fig. 69: Lifting Glass With Assistant

2012 Volvo C30 T-5


see 9512335

INSTALLATION

Fig. 70: H Cleaner, 1161436-9 Courtesy of VOLVO CARS CORPORATION


Fig. 71: H Cleaner, 1161436-9 Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5




2012 Volvo C30 T-5


Fig. 74: Drying Time 10 Min. Courtesy of VOLVO CARS CORPORATION

Fig. 75: Applying Adhesive (Kit, 31299177) Courtesy of VOLVO CARS CORPORATION

see 9814022 see 9814023 see 9814024 see 9814019 see 9814020 see 9814021

Use: Adhesive kit, 31299177

Fig. 76: Identifying Ten Minute Requirement To Allow Cleaner To Evaporate Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 77: Identifying Time And Temperature Requirements For Adhesive To Dry Courtesy of VOLVO CARS CORPORATION

Assemble the following items:

B-pillar trim panel, see B-PILLAR TRIM PANEL

C-pillar trim panel, see C-PILLAR TRIM PANEL

RUBBER PROTECTION GLASS CLAMP

Special tools:

see 9995723

REMOVAL

REMOVING THE RUBBER LIP

WARNING: Wait for the specified time at the specified temperature before moving the car.


2012 Volvo C30 T-5


Fig. 78: Identifying Removal Of Rubber Lip Courtesy of VOLVO CARS CORPORATION

Remove the rubber lip located in the glass clamp. Use a pair of bent pliers and pull it out through the rear hole of the door module.

INSTALLATION

INSTALLING THE RUBBER LIP

Fig. 79: Identifying Installation Of Rubber Lip Courtesy of VOLVO CARS CORPORATION

Install the new rubber lip through the hole in the door module and hold in place using the pliers.

Use see 9995723 or a similar long flat tool to insert between the inner and outer door panel.

Then press the rubber lip into position in the glass clamp.

2012 Volvo C30 T-5


Fig. 80: Identifying Clamp Centered Courtesy of VOLVO CARS CORPORATION

WINDOW, FRONT DOOR.

Operation Number(s): 84406-2

REMOVAL

Fig. 81: Roll Window Up 160 mm Courtesy of VOLVO CARS CORPORATION

Remove door panel. See PANEL FRONT DOOR

NOTE: Ensure that the glass is centered in the clamp.


2012 Volvo C30 T-5


Fig. 82: Do Not Loosen Bolts More Than 2 Turns Courtesy of VOLVO CARS CORPORATION

Torque: Window to power window mechanism (front side door)

8 Nm

Fig. 83: Identifying Rotation Arrows Courtesy of VOLVO CARS CORPORATION

INSTALLATION

Install in reverse order.

Initiate window lift. See VIDA car communication. VIDA is Volvo-specific scan tool.

SILL TRIM PANEL

NOTE: Do not loosen the bolts more than 2 turns.

2012 Volvo C30 T-5


FRONT SILL TRIM PANEL

Fig. 84: Identifying Front Sill Trim Panel Courtesy of VOLVO CARS CORPORATION

REAR SILL TRIM PANEL

Fig. 85: Identifying Rear Sill Trim Panel Courtesy of VOLVO CARS CORPORATION

OUTSIDE MIRRORS

COVER, EXTERNAL MIRROR

REMOVAL

Remove mirror rear-view mirror external, see MIRROR, REAR VIEW MIRROR

2012 Volvo C30 T-5


Fig. 86: Identifying Rear View Mirror Cover Removal Courtesy of VOLVO CARS CORPORATION

INSTALLATION

Fig. 87: Identifying Rear View Mirror Cover Installation Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 88: Identifying Rear View Mirror Cover Installation (1 Of 2) Courtesy of VOLVO CARS CORPORATION

Fig. 89: Identifying Rear View Mirror Cover Installation (2 Of 2) Courtesy of VOLVO CARS CORPORATION

Install external rearview mirror, see MIRROR, REAR VIEW MIRROR

MIRROR, REAR VIEW MIRROR

2012 Volvo C30 T-5


Fig. 90: Identifying Removal Of Rear View Mirror Glass (1 Of 2) Courtesy of VOLVO CARS CORPORATION

Fig. 91: Identifying Removal Of Rear View Mirror Glass (2 Of 2) Courtesy of VOLVO CARS CORPORATION

MOTOR, EXTERNAL MIRROR

REMOVAL

Remove the mirror glass. See MIRROR, REAR VIEW MIRROR.

2012 Volvo C30 T-5


Fig. 92: Identifying Rear View Mirror Motor Courtesy of VOLVO CARS CORPORATION

REAR VIEW MIRROR EXTERNAL


REMOVAL

Remove the panel. See PANEL FRONT DOOR

Fig. 93: Removing External Rear View Mirror (1 Of 2)


2012 Volvo C30 T-5



Fig. 94: Removing External Rear View Mirror (2 Of 2) Courtesy of VOLVO CARS CORPORATION

Torque: Rear view mirror to front door

8 Nm

INSTALLATION

To install, reverse the removal procedure

NOTE: Use a new seal.

2012 Volvo C30 T-5


ELECTRICAL

Body Electrical

BODY ELECTRICAL

FIBER OPTIC CABLE HARNESS, REPAIRING

Fig. 1: MOST Bus (Media Oriented System Transportation) Communication Diagram Courtesy of VOLVO CARS CORPORATION

The components in the infotainment system are part of an optical network, known as the MOST bus. (Media Oriented System Transportation). The network consists of fiber optics (POF = Polymer Optical Fibers), special connectors for fiber optics and MOST nodes, i. e. control modules which are connected to the MOST bus.

Data is transmitted via the fiber optics, for example music, in the form of light signals. The MOST bus is a ring which must be unbroken for it to work. None of the infotainment system will work if an optical fiber breaks or if a connector is disconnected. The ends of the fibers must also be clean to allow the light to pass.

NOTE: As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

2012 Volvo C30 T-5

ELECTRICAL Body Electrical

2012 Volvo C30 T-5


Fig. 2: Identifying Maximum Bend Radius Of Optic Cable Courtesy of VOLVO CARS CORPORATION

A fiber requires a larger bend radius than a copper cable. The bend radius must not be less than 25 mm . If the fiber bends too much, not enough light will be let through.

DISASSEMBLING THE CONNECTOR

NOTE: Fiber optics must not be spliced.

Damaged fiber optics can be repaired if there is sufficient length remaining to install a new ferrule (4). If the remaining fiber is not long enough, a new fiber optic must be routed parallel to the damaged fiber.

NOTE: Fiber optics are sensitive to bending and pinching. Be careful when routing and securing.

2012 Volvo C30 T-5


Fig. 3: Identifying Catch Pressed Out With Screwdriver Courtesy of VOLVO CARS CORPORATION

Press out the catch (1) using a screwdriver.

NOTE: There is one fiber for the input and one for the output signal. The system will not work if the are interchanged.

2012 Volvo C30 T-5


Fig. 4: Identifying Catches Opened With Screwdriver To Pull Out Ferrule Courtesy of VOLVO CARS CORPORATION

Open the catches (3) using a screwdriver.

Pull out the ferrule (1). Make a note of its location.

DISASSEMBLING THE COMBINED CONNECTOR (OPTIC AND ELECTRICAL CONDUCTOR) (1)

2012 Volvo C30 T-5


Fig. 5: Disassembling Combined Connector Courtesy of VOLVO CARS CORPORATION

Release the lock using a screwdriver. Remove the inner section (2).

Remove the ferrule. See DISASSEMBLING THE CONNECTOR

INSTALLING THE FERRULE

2012 Volvo C30 T-5


Fig. 6: Identifying Fiber Optic Cable Stripped With Tool 9512868 (1 Of 2) Courtesy of VOLVO CARS CORPORATION

Cut the required length (+10 mm) of fiber optic.

Strip the fiber optic. Use tool see 9512868 as shown in the illustration

2012 Volvo C30 T-5


Fig. 7: Identifying Fiber Optic Cable Stripped With Tool 9512868 (2 Of 2) Courtesy of VOLVO CARS CORPORATION

Strip the fiber optic. Use tool see 9512868 as shown in the illustration.

2012 Volvo C30 T-5


Fig. 8: Aligning Ferrule Using Tool 9512869 Courtesy of VOLVO CARS CORPORATION

Align the ferrule. Use tool see 9512869 as shown in the illustration.

2012 Volvo C30 T-5


Fig. 9: Ensuring Ferrule Is Edge To Edge With Fiber Courtesy of VOLVO CARS CORPORATION

Check that the ferrule is secure and is edge to edge with the fiber.

ASSEMBLING THE CONNECTOR

2012 Volvo C30 T-5


Fig. 10: Identifying Ferrule Pressed Into Place In Connector Courtesy of VOLVO CARS CORPORATION

Press the ferrule (1) into place in the connector (2).

NOTE: There is one fiber for the input and one for the output signal. If they are mixed up the system will not work.

2012 Volvo C30 T-5


Fig. 11: Identifying Installation Of Catch Courtesy of VOLVO CARS CORPORATION

Install the catch (1).

ASSEMBLING THE COMBINED CONNECTOR (2 OPTIC AND 4 ELECTRICAL CONDUCTORS)

Install the ferrule. See ASSEMBLING THE CONNECTOR.

2012 Volvo C30 T-5


Fig. 12: Identifying Inner Section Pressed Into Place In Combined Connector Courtesy of VOLVO CARS CORPORATION

Press the inner section into place in the combined connector.

FINISHING WORK

Check the repair. See DIAGNOSTIC INSTRUCTIONS - FIBRE OPTIC CABLE .

2012 Volvo C30 T-5


ACCESSORIES & EQUIPMENT

Seats

SEATS

SIDE PANEL FRONT SEAT

Fig. 1: Removing Front Seat Side Panel - Vehicle With Manual Seat (1 Of 2) Courtesy of VOLVO CARS CORPORATION

Vehicle with manual seat.

Fig. 2: Removing Front Seat Side Panel - Vehicle With Manual Seat (2 Of 2) Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5

ACCESSORIES & EQUIPMENT Seats

2012 Volvo C30 T-5


Fig. 3: Removing Front Seat Side Panel - Vehicle With Electric Seat (1 Of 2) Courtesy of VOLVO CARS CORPORATION

Vehicle with electric seat.

Fig. 4: Removing Front Seat Side Panel - Vehicle With Electric Seat (2 Of 2) Courtesy of VOLVO CARS CORPORATION

Remove the control module in the front seat. See CONTROL MODULE FRONT SEAT .


2012 Volvo C30 T-5


ENGINE PERFORMANCE

Ignition And Control Systems - Removal, replacement and installation

IGNITION COIL AND SPARK PLUG

IGNITION COIL (TURBO)

REMOVAL

Fig. 1: Identifying Air Intake Hose And Fasteners Courtesy of VOLVO CARS CORPORATION

Torque: M7

17 Nm

Fig. 2: Identifying Engine Cover And Screws


2012 Volvo C30 T-5

ENGINE PERFORMANCE Ignition And Control Systems - Removal, replacement and installation

2012 Volvo C30 T-5



Torque: M6

10 Nm

Fig. 3: Identifying Timing Case Cover Courtesy of VOLVO CARS CORPORATION

Fig. 4: Identifying Ignition Coils, Connectors And Screws Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

INSTALLATION


IGNITION COIL (NON-TURBO)

2012 Volvo C30 T-5


REMOVAL

Fig. 5: Identifying Air Intake Hose Clamp And Electrical Connector With Cable Clamp Courtesy of VOLVO CARS CORPORATION

Fig. 6: Identifying Intake Plenum and Bolts Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm


2012 Volvo C30 T-5


Fig. 7: Moving Plenum Out of the Way Courtesy of VOLVO CARS CORPORATION

Fig. 8: Sealing Off Openings Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that all openings are sealed. Use new blanking caps.

2012 Volvo C30 T-5


Fig. 9: Identifying Engine Cover End Piece And Screws Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

Fig. 10: Identifying Ignition Coil Connectors Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 11: Identifying Ignition Coil Screws Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

INSTALLATION


SPARK PLUGS

REPLACEMENT

REMOVAL

Remove ignition coil, see IGNITION COIL


2012 Volvo C30 T-5


Fig. 12: Identifying Spark Plug Locations Courtesy of VOLVO CARS CORPORATION

Torque: Spark plug

25 Nm

INSTALLATION


ENGINE CONTROL SYSTEM

CRANKSHAFT POSITION SENSOR (CKP)

REPLACEMENT

REMOVAL



2012 Volvo C30 T-5


Fig. 13: Identifying Pipe Courtesy of VOLVO CARS CORPORATION

Fig. 14: Identifying Crankshaft Position Sensor Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

INSTALLATION


CAMSHAFT POSITION SENSOR (CMP) (TURBO)

REMOVAL


2012 Volvo C30 T-5


Fig. 15: Identifying Air Intake Hoses And Fasteners Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm


Torque: M6

10 Nm

2012 Volvo C30 T-5


Fig. 17: Identifying Camshaft Position Sensor Connector And Screw Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

INSTALLATION


CAMSHAFT POSITION SENSOR (CMP) (NON-TURBO)

REMOVAL

REMOVING UPPER INTAKE MANIFOLD


2012 Volvo C30 T-5


Fig. 18: Identifying Upper Intake Manifold And Screws Courtesy of VOLVO CARS CORPORATION

Remove/slacken off:

the hose clamp for the hose between the intake manifold and the mass air flow (MAF) sensor

the 6 screws for the upper intake manifold closest to the front cover plate. Remove/slacken off the 2 screws against the firewall. Lift up the intake manifold and place to one side. Disconnect the connector for the pressure sensor on the intake manifold. Cut the tie strap.

REMOVING THE CAMSHAFT POSITION (CMP) SENSOR

CAUTION: Seal the openings in the lower part of the intake manifold. Use tape or similar.

2012 Volvo C30 T-5


Fig. 19: Identifying Camshaft Position Sensors And Screws Courtesy of VOLVO CARS CORPORATION

Disconnect the connector for the position sensor on the camshaft.

Remove:

the screw for the position sensor

the position sensor on the camshaft.

INSTALLATION

INSTALLING THE CAMSHAFT POSITION (CMP) SENSOR

Install:

the position sensor on the camshaft

the screw for the position sensor. Tighten.

Connect the connector for the position sensor on the camshaft.


2012 Volvo C30 T-5


INSTALLING UPPER INTAKE MANIFOLD

Fig. 20: Identifying Upper Intake Manifold And Screws Courtesy of VOLVO CARS CORPORATION

Install:

a new gasket for the upper section of the intake manifold

the upper intake manifold. Tighten the screws alternately. Tighten. See: TIGHTENING TORQUE . Tighten the hose clamp to the mass air flow (MAF) sensor. Connect the connector for the pressure sensor on the intake manifold

new tie strap for the cable harness.

FINISHING

CHECKING INJECTORS AND PULSATION DAMPERS

Start the engine. Check the function of the engine. Check for leakage.

CAUTION: Make sure that the guides for the lower section are in the correct position.

2012 Volvo C30 T-5


ENGINE CONTROL MODULE (ECM)

REMOVAL

Fig. 21: Identifying Ignition In OFF Position Courtesy of VOLVO CARS CORPORATION

Fig. 22: Removing Engine Control Module Cover Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 23: Removing Engine Control Module Courtesy of VOLVO CARS CORPORATION

INSTALLATION


Order and download software according to: 30668285

Reset according to "Adapting throttle unit" using VIDA (Volvo scan tool).

ENGINE COOLANT TEMPERATURE SENSOR (ECT)

REPLACEMENT

REMOVAL



NOTE: Make sure that the component terminals are not bent or damaged.

NOTE: Make sure that the seal is correctly located.

2012 Volvo C30 T-5


Fig. 24: Identifying Engine Coolant Temperature Sensor Connector Courtesy of VOLVO CARS CORPORATION

Fig. 25: Removing Engine Coolant Temperature Sensor Courtesy of VOLVO CARS CORPORATION

INSTALLATION


FUEL PUMP DRIVER MODULE

REMOVAL AND INSTALLATION

Remove the seat cushion, rear seat, see SEAT CUSHION, REAR SEAT .

2012 Volvo C30 T-5


Fig. 26: Identifying Clip Courtesy of VOLVO CARS CORPORATION

Fig. 27: Identifying Fuel Pump Driver Module, Connector, And Metal Tabs Courtesy of VOLVO CARS CORPORATION

KNOCK SENSOR (KS)

REPLACEMENT

REMOVAL



2012 Volvo C30 T-5


Fig. 28: Identifying Knock Sensor Connector Courtesy of VOLVO CARS CORPORATION

Fig. 29: Identifying Body Ground Cables Courtesy of VOLVO CARS CORPORATION

Torque: Knock sensor

20 Nm

INSTALLATION


MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR


2012 Volvo C30 T-5


REMOVAL

Fig. 30: Identifying Manifold Absolute Pressure Sensor Connector And Screws Courtesy of VOLVO CARS CORPORATION

INSTALLATION


PRESSURE SENSOR, FUEL RAIL (FRP)

PREPARATORY WORK

DRAINING THE FUEL SYSTEM

Remove:

the screws for the upper timing cover

the upper timing cover.

Drain the fuel system. See: FUEL SYSTEM PRESSURE RELEASE .

REMOVAL

REMOVING THE FUEL PRESSURE SENSOR


2012 Volvo C30 T-5


Fig. 31: Identifying Fuel Pressure Sensor Connector And Screw Courtesy of VOLVO CARS CORPORATION

Disconnect the connector for the sensor.

Remove:

the screw for the fuel pressure sensor

the sensor.

INSTALLATION

INSTALLING THE FUEL PRESSURE SENSOR

CAUTION: Place paper on top of the generator.

NOTE: For tightening torque, see: TIGHTENING TORQUE .

2012 Volvo C30 T-5


Fig. 32: Identifying Fuel Pressure Sensor Connector And Screw Courtesy of VOLVO CARS CORPORATION

Install:

the sensor

the screw for the sensor. Tighten. Connect the connector for the sensor

the upper timing cover

the screws for the cover. Tighten.

FINISHING

CHECKS

Start the engine. Check for leakage. Check the engine function.

TEMPERATURE AND MANIFOLD ABSOLUTE PRESSURE SENSOR (MAPT)

REMOVAL

Remove right-hand cover, see FRONT EXTERIOR LIGHTS .

2012 Volvo C30 T-5


Fig. 33: Identifying Temperature And Manifold Absolute Pressure Sensor Connector And Screw Courtesy of VOLVO CARS CORPORATION

INSTALLATION


2012 Volvo C30 T-5


ENGINE

Fuel System - Removal, Replacement And Installation

FUEL PUMP AND STRAINER

LEVEL SENSOR FUEL TANK

Special tools:

see 9997093

PREPARATORY WORK

Remove the fuel tank. See FUEL TANK.

REMOVAL

REMOVING THE LEVEL SENSOR


2012 Volvo C30 T-5

ENGINE Fuel System - Removal, Replacement And Installation

2012 Volvo C30 T-5


Fig. 1: Removing Threaded Ring with Tool (9997093) Courtesy of VOLVO CARS CORPORATION

Remove:

the large plastic nut. Use tool see 9997093

the level sensor.

TRANSFERRING COMPONENTS

TRANSFERRING SUCTION LINE

CAUTION: Ensure that the lever on the level sensor is not damaged when removing the pump.

2012 Volvo C30 T-5


Fig. 2: Transferring Suction Line Courtesy of VOLVO CARS CORPORATION

Remove the plug for the suction line from the underside of the level sensor, use a 9 mm socket.

Transfer the suction line to the new fuel pump.

INSTALLATION

INSTALLING THE LEVEL SENSOR

NOTE: Applies to vehicles equipped with auxiliary heater.

NOTE: For tightening torques, see TIGHTENING TORQUE .

2012 Volvo C30 T-5


Fig. 3: Lining Up The Match Marks Courtesy of VOLVO CARS CORPORATION

Install the level sensor.

Install the large plastic nut. Use tool see 9997093 . Tighten acc. to TIGHTENING TORQUE .

FINISHING

Install the fuel tank. See FUEL TANK.

FUEL FILTER (B5254T7; 2008-12)

CAUTION: Ensure that the lever on the level sensor is not damaged when removing the pump.

NOTE: Ensure that the level sensor marking is opposite the marking on the tank.

Special tools

981 4098 Spanner

2012 Volvo C30 T-5


REMOVAL

Fig. 4: Verify Less Than 3/4 Full Courtesy of VOLVO CARS CORPORATION

Tool description: Spanner Tool boards: 23


WARNING: Make sure that the fuel tank is no more than 3/4 full.

2012 Volvo C30 T-5


Fig. 5: Identifying Fuel Filter Drain Courtesy of VOLVO CARS CORPORATION

Torque: Draining screw to fuel filter

2 Nm

Fig. 6: Using Special Tool (9814098) Courtesy of VOLVO CARS CORPORATION

see 9814098

Torque: Fuel filter


NOTE: Do not loosen the bolt more than 4 turns.

2012 Volvo C30 T-5


INSTALLATION


EXTRA FUEL FILTER

PREPARATORY WORK

Drain the fuel injection system. See FUEL SYSTEM PRESSURE RELEASE .

HINT: Place a tray or similar under the filter to capture any spillage.

REMOVAL

REMOVING THE FUEL FILTER

Fig. 7: Fuel Filter Retaining Bolt And Quick-Release Connector Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Remove:

the screw for the clamp around the filter

the quick-release connectors for the pipes

the filter.

INSTALLATION

INSTALLING THE FUEL FILTER

Install:

the filter

the pipes

the M8 screw for the clamp around the filter (M8)

the fuel pump fuse. See FUEL SYSTEM PRESSURE RELEASE .

FUEL FILTER IN TANK


Remove fuel filter. See FUEL PUMP AND LEVEL SENSOR UNIT

FUEL PUMP (B5254T7; 2008-12)

Special tools:

see 9997111

PREPARATORY WORK

Remove:

the fuel tank. See FUEL TANK.

the level sensor on the left-hand side. See LEVEL SENSOR FUEL TANK .

CAUTION: Extreme cleanliness must be exercised when handling these components.



2012 Volvo C30 T-5


REMOVAL

REMOVING THE FUEL PUMP (FP)

Fig. 8: Removing Ring with Special Tool 9997111 Courtesy of VOLVO CARS CORPORATION

Release the 2 catches. Remove the plastic nut. Use see 9997111 .

Remove the pump.

TRANSFERRING PARTS

TRANSFERRING SUCTION LINE

CAUTION: Do not damage the lever on the level sensor during removal.

CAUTION: When removing the plastic nut ensure that the level sensor is not turned with it.

2012 Volvo C30 T-5





INSTALLATION

INSTALLING THE FUEL PUMP (FP)

NOTE: Applies to vehicles equipped with auxiliary heater.


2012 Volvo C30 T-5


Fig. 10: Image of Pump Module Courtesy of VOLVO CARS CORPORATION

Install a new O-ring.

Insert the hose for the fuel pump (FP) from the right-hand to the left-hand side of the tank.

Install the fuel pump (FP).

CAUTION: Do not damage the lever on the level sensor during installation.

CAUTION: When installing the plastic nut ensure that the level sensor is not turned with it.

2012 Volvo C30 T-5


Fig. 11: Keep Aware of Alignment Marks Courtesy of VOLVO CARS CORPORATION

Tighten the plastic nut. See TIGHTENING TORQUE . Use see 9997111

FINISHING

Install:

the level sensor on the left-hand side. See LEVEL SENSOR FUEL TANK

the fuel tank, USA. See FUEL TANK

FUEL PUMP AND LEVEL SENSOR UNIT

REMOVING

NOTE: The marking on the fuel pump (FP) must be opposite the marking on the fuel tank.

NOTE: Some variation may occur. However, the essential information in the graphics is always correct.

2012 Volvo C30 T-5


Remove the fuel tank. See FUEL TANK.

Fig. 12: Removing the Threaded Ring With Tool (9997111) Courtesy of VOLVO CARS CORPORATION

Remove:

the large plastic nut, 1 pc. Use 9997111

the pump.

TRANSFER OF SUCTION LINE (FOR VEHICLES EQUIPPED WITH AUXILIARY HEATER)


NOTE: Ensure that the lever on the level sensor is not damaged when removing the pump.

2012 Volvo C30 T-5




INSTALLING

Fig. 14: Aligning The Match Marks Courtesy of VOLVO CARS CORPORATION

Install:

new O-ring

the level sensor

the 1 large plastic nut. Use see 9997111 .

Install the fuel tank. See FUEL TANK.

FUEL TANK, FUEL LINES, EVAPORATOR SYSTEM

EVAPORATIVE EMISSION


NOTE: Ensure that the lever on the level sensor is not damaged when installing the pump.

NOTE: The marking on the level sensor must be aligned with the marking on the fuel tank.

NOTE: See EVAPORATION SYSTEM AND FUEL SYSTEM PRESSURE - INSPECTION

2012 Volvo C30 T-5


CHARCOAL FILTER

Special tools:

see 9985972

see 9995972

PREPARATORY WORK

REMOVING THE SHOCK ABSORBER

Fig. 15: Identifying Lower Shock Mounting Courtesy of VOLVO CARS CORPORATION

Remove the following on both sides:

article.


2012 Volvo C30 T-5


1 screw

the shock absorber from the lateral link.

REMOVAL

REMOVING THE EXHAUST

Fig. 16: Installing The Exhaust Bracket Courtesy of VOLVO CARS CORPORATION

Remove the rubber mounting from the center muffler.

2012 Volvo C30 T-5


Fig. 17: Identifying Rear Muffler And Rubber Mountings Courtesy of VOLVO CARS CORPORATION

Remove the 2 rubber mountings from the rear muffler.

LOWERING THE SUB-FRAME

2012 Volvo C30 T-5


Fig. 18: Supporting Subframe With Mobile Jack (9985972) Courtesy of VOLVO CARS CORPORATION

Use mobile jack: see 9985972 and see 9995972 .

Position the mobile jack against the sub-frame.

Pull the brake hose out of its bracket on both sides.

Remove the screws on both sides.

NOTE: Make sure that no cables/hoses are loaded or trapped when lowering the sub-frame.

2012 Volvo C30 T-5


Fig. 19: Locating Subframe Bolts Courtesy of VOLVO CARS CORPORATION

Remove the 2 screws on both sides. Lower the sub-frame approximately 4 cm. Ensure that no cables/hoses are loaded or trapped when lowering the sub-frame.

REMOVING THE CARBON FILTER CONTAINER

2012 Volvo C30 T-5


Fig. 20: Removing Carbon Canister Courtesy of VOLVO CARS CORPORATION

Remove:

the 2 M5 screws securing the carbon filter container to the sub-frame

the 2 pipes, secured using quick-release connectors (1)

the hose (2).

Pull the carbon filter container out of the mounting. Take out the carbon filter container over the rear muffler. Remove the container.

INSTALLATION

INSTALLING THE CARBON FILTER CONTAINER

NOTE: When removing the carbon filter canister, make sure that the pipe sleeve (2) is not loaded.


2012 Volvo C30 T-5



Position the carbon filter container on the sub-frame. Insert the carbon filter container over the rear muffler.

Install:

the 2 pipes, secured using quick-release connectors (1)

the hose (2)

the 2 M5 screws securing the carbon filter container to the sub-frame.

FINISHING


NOTE: When installing the carbon filter canister, make sure that the pipe sleeve (2) is not loaded.

2012 Volvo C30 T-5



Lift up the sub-frame. Ensure that the locating pins engage in their holes in the bodywork.

NOTE: Make sure that no cables/hoses are loaded or trapped when installing the sub-frame. Install the 2 screws on both sides. Tighten, see TIGHTENING TORQUE .

2012 Volvo C30 T-5



Install the screw on both sides.

Tighten, see TIGHTENING TORQUE .

Remove the lifting table.

INSTALLING THE SHOCK ABSORBER

2012 Volvo C30 T-5



Install on both sides:

the shock absorber

the screw. Tighten. See TIGHTENING TORQUE

the brake hose in its bracket on both sides.

INSTALLING THE EXHAUST BRACKET

2012 Volvo C30 T-5


Fig. 25: Installing The Exhaust Bracket Courtesy of VOLVO CARS CORPORATION

Install the rubber mounting.

2012 Volvo C30 T-5


Fig. 26: Identifying Rear Muffler And Rubber Mountings Courtesy of VOLVO CARS CORPORATION

Install the 2 rubber mountings for the rear muffler.

FUEL TANK

Special tools:

see 9995972

PREPARATORY WORK

Drain the fuel system. See FUEL SYSTEM PRESSURE RELEASE .

Drain the fuel tank. See FUEL TANK DRAINING .

REMOVAL


2012 Volvo C30 T-5


REMOVING THE EXHAUST SYSTEM

Detach the exhaust system at the three-way catalytic converter (TWC) and at the rubber mountings.

Hang the exhaust system to one side.

REMOVING THE HEAT DEFLECTOR PLATE

Fig. 27: Removing/Installing Heat Deflector Plate Courtesy of VOLVO CARS CORPORATION

Remove:

the 7 plastic nuts

the heat deflector plate.

DETACHING THE HOSE CONNECTIONS

NOTE: Support the front section of the exhaust pipe so as not to put strain on the exhaust manifold.

2012 Volvo C30 T-5


Fig. 28: Removing Hoses Courtesy of VOLVO CARS CORPORATION

Remove:

the hose clamp for the evacuation pipe at the fuel tank

the hose clamp for the hose to the fuel filler pipe.

REMOVING THE CARBON FILTER CONTAINER

NOTE: Carefully detach the hose from the fuel filler pipe, there may be fuel left in the tank.

2012 Volvo C30 T-5



Remove:

the hose (1)

the 2 pipes, secured using quick-release connectors (2).

REMOVING THE FUEL TANK

2012 Volvo C30 T-5


Fig. 30: Supporting Fuel Tank With Mobile Jack Courtesy of VOLVO CARS CORPORATION

Install a mobile jack with fixture see 9995972 under the fuel tank.

Disconnect the fuel connection (1).

Remove the screws for the fuel tank straps, x 3.

Remove the tank retaining straps. Lower the tank slightly.

Disconnect the level sensor connector.

Lower the tank.

REMOVING THE FUEL PUMP (FP)

Remove:

the fuel connection for the fuel pump (FP)

the fuel pump (FP). See FUEL PUMP AND LEVEL SENSOR UNIT.

INSTALLATION

2012 Volvo C30 T-5


INSTALLING THE FUEL PUMP (FP)

Install:

the fuel pump (FP). See FUEL PUMP AND LEVEL SENSOR UNIT.

the fuel connection for the fuel pump (FP).

INSTALLING THE FUEL TANK

Place the tank on the mobile jack together with fixture: see 9995972 .

Raise the tank so that it is 30 cm from the top.

Connect the connector for the level sensor.

Lift up the fuel tank.

Install:

the tank retaining straps. Use the 3 x M8 screws

the fuel connection.

INSTALLING THE HOSE CONNECTORS

Install:

the hose clamp for the evacuation pipe at the fuel tank

the hose clamp on the hose for the fuel filler pipe.

INSTALLING THE CARBON FILTER CONTAINER

2012 Volvo C30 T-5



Install:

the hose

the 2 pipes, secured using quick-release connectors.

INSTALLING THE HEAT DEFLECTOR PLATE

Install:

the 7 plastic nuts

the heat deflector plate.

INSTALLING THE EXHAUST SYSTEM

Install:

NOTE: To ensure that there is no exhaust leakage, see FLANGED JOINT, ASSEMBLING .

2012 Volvo C30 T-5


the rubber mountings.

FINISHING

Top up the fuel.

Install the fuse for the fuel pump (FP).

LEAK DIAGNOSTIC PUMP (B5244S4; 2007-10, B5254T7; 2008-12)

Special tools:

see 9985972

see 9995972

PREPARATORY WORK

REMOVING THE SHOCK ABSORBER

NOTE: As the graphics in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the graphics is always correct.

2012 Volvo C30 T-5



Remove the following on both sides:

1 screw


LOWERING THE SUB-FRAME

2012 Volvo C30 T-5



Use mobile jack: see 9985972 and see 9995972 . Position the mobile jack against the sub-frame.

Pull the brake hose out of its bracket on both sides

Remove the screw on both sides

NOTE: Ensure that no cables/hoses are loaded or trapped when lowering the sub-frame.

2012 Volvo C30 T-5



Remove the 2 screws on both sides.

Carefully lower the sub-frame. Ensure that no cables / hoses are loaded or trapped when lowering the sub-frame.

REMOVAL

REMOVING THE PUMP FOR LEAK DIAGNOSTICS

2012 Volvo C30 T-5


Fig. 35: View Of Leak Detection Pump Courtesy of VOLVO CARS CORPORATION

Remove:

the M6 screw securing the pump mounting to the sub-frame

the connector (1) from the pump

the hose from the carbon filter container

the pump for leak diagnostics.

TRANSFERRING THE BRACKET

2012 Volvo C30 T-5


Fig. 36: Transferring Bracket Courtesy of VOLVO CARS CORPORATION

Remove:

the hose

the 3 screws

the bracket.

INSTALLATION

INSTALLING THE PUMP FOR LEAK DIAGNOSTICS


2012 Volvo C30 T-5


Fig. 37: View Of Leak Detection Pump Courtesy of VOLVO CARS CORPORATION

Install:

the hose to the carbon filter container

the connector (1)

the M6 screw.

FINISHING


2012 Volvo C30 T-5



Lift up the sub-frame. Ensure that the locating pins engage in their holes in the bodywork.

Install the 2 screws on both sides. Tighten. See TIGHTENING TORQUE .

NOTE: Ensure that no cables/hoses are loaded or trapped when installing the sub-frame.

2012 Volvo C30 T-5



Install the screw on both sides. Tighten. See TIGHTENING TORQUE .

Remove the lifting table.

INSTALLING THE SHOCK ABSORBER

2012 Volvo C30 T-5



Install on both sides:

the shock absorber

the screw. Tighten. See TIGHTENING TORQUE .

the brake hose in its bracket on both sides.

INJECTOR AND DELIVERY PIPE

FUEL INJECTOR (B5244S4; 2007-10)

REMOVAL

Drain depressurizing fuel system. See FUEL SYSTEM PRESSURE RELEASE


2012 Volvo C30 T-5


Fig. 41: Identifying Air Intake Hose Clamp And Electrical Connector With Cable Clamp Courtesy of VOLVO CARS CORPORATION

Fig. 42: Identifying Intake Plenum and Bolts Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

2012 Volvo C30 T-5


Fig. 43: Moving Plenum Out Of Way Courtesy of VOLVO CARS CORPORATION

Fig. 44: Sealing Off Openings Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that all openings are sealed. Use new blanking caps.

2012 Volvo C30 T-5


Fig. 45: Identifying Engine Cover End Piece And Screws Courtesy of VOLVO CARS CORPORATION

Torque: M7

17 Nm

Fig. 46: Removing/Installing Injector Connectors Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 47: Remove/Install Injector Rail Bolts Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

Fig. 48: Clear Away Dirt and Remove Injector Assembly Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 49: Identifying Bolts and Retaining Plate Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

INSTALLATION


FUEL INJECTOR (B5254T3; 2007-08, B5254T7; 2008-12)

REMOVAL

Drain depressurising fuel system. See FUEL SYSTEM PRESSURE RELEASE

Remove the air filter housing. See AIR CLEANER HOUSING


2012 Volvo C30 T-5



Torque: M6

10 Nm

Fig. 51: Removing/Installing Timing Belt Cover Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

2012 Volvo C30 T-5


Fig. 52: Remove/Install Inlet Tube Courtesy of VOLVO CARS CORPORATION

Fig. 53: View Of Fuel Delivery Pipe Courtesy of VOLVO CARS CORPORATION

Fig. 54: View Of Throttle Control Harness Connector

2012 Volvo C30 T-5


Fig. 55: View of Intake Plenum, Underside Courtesy of VOLVO CARS CORPORATION

Torque: M7

17 Nm

Fig. 56: View Of Injector Harness And Fuel Rail Bolts Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 57: Identifying Bolts And Retaining Plate Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

INSTALLATION


CONTROL SYSTEM

MASS AIR FLOW (MAF) SENSOR (B5244S4; 2007-10)


Fig. 58: Viewing Mass Air Flow (MAF) Sensor and Connector Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


MASS AIR FLOW (MAF) SENSOR (B5254T3; 2007-08, B5254T7; 2008-12)

REMOVAL

Fig. 59: Identifying Air Intake Hoses And Fasteners Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

Fig. 60: Remove/Install Vent Tube Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 61: Viewing Mass Air Flow Sensor Courtesy of VOLVO CARS CORPORATION

INSTALLATION


2012 Volvo C30 T-5



Lighting - Component Location

COMPONENT LOCATION, HEADLAMP CONTROL MODULE (HCM)

LOCATION OF COMPONENTS

Fig. 1: Locating Headlamp Control Module Components Courtesy of VOLVO CARS CORPORATION

Overview

1. Headlamp Control Module (HCM)

2. Left headlamp control unit (LHCU)

3. Right headlamp control unit (RHCU)

4. Front position sensor

5. Rear position sensor

COMPONENT POSITION, HEADLIGHT

COMPONENT POSITION

POSITION OF BULBS

2012 Volvo C30 T-5

ACCESSORIES AND BODY, CAB Lighting - Component Location

2012 Volvo C30 T-5


Fig. 2: Locating Bulbs Courtesy of VOLVO CARS CORPORATION

1. Low beam

2. High beam

3. Parking lights

4. Direction indicators.

5. Side marker lights

LIGHTING, FRONT

COMPONENT POSITION HEADLIGHTS (2007)


2012 Volvo C30 T-5


Fig. 3: Locating Headlight Components Courtesy of VOLVO CARS CORPORATION

1. side running lights

2. direction indicator

3. Dipped beam

4. Parking lights

5. High beam.

COMPONENT POSITION HEADLIGHTS (2008-2009)


2012 Volvo C30 T-5


Fig. 4: Identifying Early Version Headlight ComponentsCourtesy of VOLVO CARS CORPORATION

1. Dipped beam

2. High beam.

3. Parking lights



COMPONENT POSITION HEADLIGHTS (2010-2012)


VEHICLES EARLY VERSION

Fig. 5: Identifying Early Version Headlight Components Courtesy of VOLVO CARS CORPORATION

1. Dipped beam

2. High beam.

3. Parking lights



VEHICLES LATE VERSION

2012 Volvo C30 T-5


Fig. 6: Identifying Late Version Headlight Components Courtesy of VOLVO CARS CORPORATION



3. Dipped beam

4. High beam.

5. Parking lights

LOCATION OF COMPONENTS, HEADLIGHTS (BI-XENON) (2010-2012)


VEHICLES EARLY VERSION

2012 Volvo C30 T-5


Fig. 7: Identifying Early Version Headlight Components Courtesy of VOLVO CARS CORPORATION

1. Dipped beam

2. High beam.

3. Parking lights



VEHICLES LATE VERSION

2012 Volvo C30 T-5


Fig. 8: Identifying Headlights (Bi-Xenon) Components Courtesy of VOLVO CARS CORPORATION



3. Dipped beam

4. High beam.

5. Parking lights

LIGHTING, REAR

LOCATION OF COMPONENTS, TAIL LAMP.


2012 Volvo C30 T-5


Fig. 9: Identifying Tail Lamp Component Location Courtesy of VOLVO CARS CORPORATION

1. brake light

2. back-up light

3. fog lights


5. back-up light

LOCATION OF COMPONENTS, TAIL LAMP

COMPONENT POSITION

2012 Volvo C30 T-5


Fig. 10: Identifying Tail Lamp Component Location Courtesy of VOLVO CARS CORPORATION

1. Brake light

2. Tail lamps

3. Rear fog light

4. Turn signal lamps

5. Back-up (reversing) lamps

NOTE: A fog tail lamp bulb is only used in the left tail lamp.

2012 Volvo C30 T-5



Exterior Trim, Glass, Weatherstrips - Overhaul Instructions

HEATED WINDOW GRID WIRE

RECONDITIONING

Fig. 1: Identifying Heated Window Grid Wire Measurements Courtesy of VOLVO CARS CORPORATION

Materials Designation Part Number Window cleaner -Conductive paint 1161441


2012 Volvo C30 T-5

ACCESSORIES AND EQUIPMENT Exterior Trim, Glass, Weatherstrips - Overhaul Instructions

2012 Volvo C30 T-5


Fig. 2: Cleaning Heated Window Grid Wire Courtesy of VOLVO CARS CORPORATION

Use: Window cleaner,

Fig. 3: Identifying Repair Tape Courtesy of VOLVO CARS CORPORATION

Use: Conductive paint, 1161441

2012 Volvo C30 T-5


Fig. 4: Shake Conductive Paint At Least One Minute Courtesy of VOLVO CARS CORPORATION

Fig. 5: Reconditioning Heated Window Grid Wire Courtesy of VOLVO CARS CORPORATION

Use: Conductive paint, 1161441

2012 Volvo C30 T-5


Fig. 6: Identifying Repair Tape Removal Courtesy of VOLVO CARS CORPORATION

Fig. 7: Identifying Wire Repair Precaution Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5



Roof Panel, Replacing - Removal, Replacement And Installation

HOOD, COVER WITH ASSEMBLY PARTS

CONTROL LOCK ENGINE HOOD

REMOVAL

REMOVING THE HOOD LOCK CONTROL

Fig. 1: Identifying Hood Lock Control Courtesy of VOLVO CARS CORPORATION

Fold back the insulation panel by the hood lock control.

Remove:


2012 Volvo C30 T-5

ACCESSORIES AND BODY, CAB Roof Panel, Replacing - Removal, Replacement And Installation

2012 Volvo C30 T-5


the 2 nuts

the mechanical cable from the control

control.

INSTALLATION

INSTALLING THE HOOD LOCK CONTROL

Install:

the control

the cable

2 M6 nuts. Tighten.

Ensure that the insulation panel is in the correct position.

Check the function of the control.

DOOR LATCH HOOD

REMOVAL

REMOVING HOOD CATCH


NOTE: The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct

2012 Volvo C30 T-5


Fig. 2: Identifying Air Intake Screws Courtesy of VOLVO CARS CORPORATION

Open the hood.

Remove:

the bumper cover. See: BUMPERS AND MUDFLAPS

the 2 screws on the air intake

the air intake. Pull the air intake away from the upper mounting. Then bend the air intake upwards.

2012 Volvo C30 T-5


Fig. 3: Identifying Engine Compartment Panel Screws Courtesy of VOLVO CARS CORPORATION

Remove:

the 2 screws holding the engine compartment panel

the engine compartment panel.

2012 Volvo C30 T-5


Fig. 4: Identifying Airtight Seal Nuts Courtesy of VOLVO CARS CORPORATION

Remove the 3 nuts holding the airtight seal.

Fold the airtight seal down.

2012 Volvo C30 T-5


Fig. 5: Identifying Hood Catch Screws Courtesy of VOLVO CARS CORPORATION

Remove the 2 screws holding the hood catch.

2012 Volvo C30 T-5


Fig. 6: View Of Hood Catch And Cable Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Unhook the cable and remove the hood catch.

INSTALLATION

INSTALLING HOOD CATCH

Install:

the hood catch and the 2 M8 screws. Tighten

the connector

the cable on the hood catch

the airtight seal and the 3 plastic nuts. Tighten

the engine compartment panel together with the 2 M6 screws. Tighten

the air intake together with the 2 M6 screws. Tighten

NOTE: For tightening torques, see TIGHTENING TORQUE

2012 Volvo C30 T-5


the bumper cover. See: BUMPERS AND MUDFLAPS

HOOD HINGE

REMOVAL

REMOVING HINGES HOOD

Fig. 7: Identifying Front Fender Screws Courtesy of VOLVO CARS CORPORATION

Remove:

the hood

the 4 M6 screws at the top edge of the front fender.

Carefully bend in the fender to access the 2 hinge screws.


2012 Volvo C30 T-5


Remove the 2 M8 screws and remove the hinge.

INSTALLATION

INSTALLING HINGES HOOD

Fig. 8: Identifying Hood Hinges Courtesy of VOLVO CARS CORPORATION

Install:

the hinge together with the 2 M8 screws. Tighten

the front fender using the 4 M6 screws. Tighten

the hood.

HOOD INSULATION


NOTE: For tightening torques, see: TIGHTENING TORQUE

2012 Volvo C30 T-5


Fig. 9: Identifying Hood Insulation Courtesy of VOLVO CARS CORPORATION

WIRE LOCK ENGINE HOOD

REMOVAL

REMOVING THE MECHANICAL CABLE


2012 Volvo C30 T-5


Fig. 10: Removing Mechanical Cable Courtesy of VOLVO CARS CORPORATION

Remove:

the 2 screws for the cover above the hood latch

the cover.

Unhook the mechanical cable at the hood catch.

2012 Volvo C30 T-5


Fig. 11: Identifying Mechanical Cable At The Hood Catch Courtesy of VOLVO CARS CORPORATION

Remove the soundproofing panel on the driver's side in accordance with: INSTRUMENT PANEL LOWER .

Unhook the cable from the hood catch mechanism.

2012 Volvo C30 T-5


Fig. 12: Identifying Brake Fluid Reservoir Protective Cover Courtesy of VOLVO CARS CORPORATION

Remove:

the battery. See: BATTERY

the 3 M6 screws for the bottom of the battery box. Remove the battery box

the connector

the 2 clips securing the plastic cover in front of the power brake booster. Carefully fold the plastic cover forwards.

Remove the cable.

INSTALLATION

INSTALLING THE MECHANICAL CABLE

Insert the mechanical cable as noted previously.

NOTE: Note the routing of the wire.


2012 Volvo C30 T-5


Hook the mechanical cable into the hood catch and the hood catch control.

Install:

the soundproofing panel on the driver's side. See: INSTRUMENT PANEL LOWER

the 2 clips

the bottom of the battery box

the connector

the 3 M6 screws. Tighten

the battery. See: BATTERY

the cover over the hood catch using the 2 screws.

HINT: Test the function before closing the hood.

RADIATOR GRILLE

PLENUM CHAMBER

REMOVAL

REMOVING THE PLENUM CHAMBER

Fig. 13: Identifying Cowl Clips Courtesy of VOLVO CARS CORPORATION

Remove:


2012 Volvo C30 T-5


the windshield wipers. See WIPER ARM

the 4 clips

Press the center pin down onto the clips.

Turn the 2 catches (1) anti-clockwise 1/4 turn.

Lift out the cowl.

REMOVING THE SPLASH GUARD

Fig. 14: Remove Old Protective Cover Under Cowl Courtesy of VOLVO CARS CORPORATION

Remove the old protective cover from under the cowl using a screwdriver or similar.

Fig. 15: Identifying Protective Cover's Plastic Welds Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Remove the remains from the protective covers plastic welds using a small chisel.

INSTALLATION

INSTALLING BUTYL TAPE

Fig. 16: Installing Butyl Tape Courtesy of VOLVO CARS CORPORATION

Apply butyl tape to the protective cover. Press the tape out slightly before securing to the vehicle.

INSTALLING PROTECTIVE COVER

Fig. 17: Installing Protective Cover Courtesy of VOLVO CARS CORPORATION

Install the protective cover by sliding it towards and under the windshield (1).

Press the front edge of the protective cover firmly so that the butyl tape adheres to the plate (2).

2012 Volvo C30 T-5


INSTALLING THE PLENUM CHAMBER

Install the cowl in the correct position. Ensure that the rubber seals against the fenders and the windshield are correctly located. Check that the guide clips underneath the cowl are in the correct position in relation to the windshield.

Turn the 2 catches clockwise 1/4 turn. Check that the marking on the relevant catch is turned toward the windshield.

Install the 4 clips.

Fig. 18: Correctly Checking Cowl Position Courtesy of VOLVO CARS CORPORATION

Use a thin plastic film (transparent). Check that the cowl is correctly positioned against the windshield.

Install the windshield wipers. See WIPER ARM.

WIPER ARM

NOTE: Start with the outer clips.

CAUTION: To prevent water leaks, the corners of the plastic film must not be between the cowl and the windshield.

Special tools

981 4088 Puller Tool number: 981 4088 Tool description: Puller Tool boards: 80

2012 Volvo C30 T-5


REMOVAL


Fig. 20: Identifying Windshield Wiper Arm Screws Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 21: View Of Special Tool 9814088 Courtesy of VOLVO CARS CORPORATION

see 9814088

Fig. 22: View Of Windshield Wiper Arm Removal Courtesy of VOLVO CARS CORPORATION

INSTALLATION

2012 Volvo C30 T-5


Fig. 23: View Of Windshield Wiper Arm Position Courtesy of VOLVO CARS CORPORATION

Torque: Windshield wiper arm

30 Nm

RADIATOR GRILLE (2007-2009)

REMOVAL

Special tools

999 7390 Key Tool number: 999 7390 Tool description: Key Tool boards: 80

2012 Volvo C30 T-5


Fig. 24: Locating Radiator Grille Fasteners Courtesy of VOLVO CARS CORPORATION

Fig. 25: Identifying Location Of Radiator Grill Clip Under Grille Courtesy of VOLVO CARS CORPORATION

see 9997390

2012 Volvo C30 T-5


Fig. 26: Locating Radiator Grille Clip Area Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 27: Removing Radiator Grill - 1 Of 8Courtesy of VOLVO CARS CORPORATION

Fig. 28: Removing Radiator Grill - 2 Of 8 Courtesy of VOLVO CARS CORPORATION

Fig. 29: Removing Radiator Grill - 3 Of 8

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Fig. 30: Removing Radiator Grille - 4 Of 8 Courtesy of VOLVO CARS CORPORATION


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2012 Volvo C30 T-5



INSTALLATION

Fig. 35: Installation Of Radiator Grille Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


RADIATOR GRILLE (2010-2011 EARLY)

REMOVAL

Fig. 36: Locating Radiator Grille Fasteners Courtesy of VOLVO CARS CORPORATION

Special tools

999 7390 Key Tool number: 999 7390 Tool description: Key Tool boards: 80

2012 Volvo C30 T-5


Fig. 37: Removing Radiator Grille (1 Of 9) Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 38: Removing Radiator Grille (2 Of 9)Courtesy of VOLVO CARS CORPORATION

see 9997390


2012 Volvo C30 T-5




2012 Volvo C30 T-5


Fig. 46: Removing Radiator Grille Emblem Courtesy of VOLVO CARS CORPORATION

INSTALLATION


RADIATOR GRILLE (2011 LATE-2012)

REMOVAL

Remove casing bumper front, see COVER BUMPER FRONT

2012 Volvo C30 T-5


Fig. 47: Identifying Radiator Grille ClipsCourtesy of VOLVO CARS CORPORATION

Fig. 48: Identifying Direction To Remove Radiator Grille Courtesy of VOLVO CARS CORPORATION

Fig. 49: Identifying Emblem Interlocking Clips Courtesy of VOLVO CARS CORPORATION

INSTALLATION


FRONT SECTION

2012 Volvo C30 T-5


FRONT END

FRONT END

REMOVAL

REMOVING THE FRONT SECTION

Fig. 50: Identifying Front Section Screws Courtesy of VOLVO CARS CORPORATION

Remove:

the headlights

the bumper. See: COVER BUMPER FRONT (2011 LATE - 2012)

the washer jets on the left and right side

the cover plate

the air guides

hood catch cable

hood catch

radiator mounting

power steering fluid reservoir

Disconnect:

2 impact sensors


2012 Volvo C30 T-5


the cable harness and radiator hoses from the front plate.

Remove:

the front edge of the fender

the 3 screws in the top edge of the fender

the fender and 5 M6 screws.

Pull the front edge of the fender outward slightly so that the screws are accessible. See the illustration.

Fig. 51: View Of Front Edge Of The Fender Screws Courtesy of VOLVO CARS CORPORATION

Remove the 8 M8 screws of the front plate and remove the plate.

INSTALLATION

INSTALLING THE FRONT SECTION

Install:

the front plate with 8 M8 screws

the cable harness and radiator hoses

the power steering fluid reservoir

radiator mounting

hood catch

the hood catch cable


2012 Volvo C30 T-5


Check that the hood catch engages and disengages.

Install:

2 impact sensors

the air guides

the cover plate

2 washer jets.

Adjust the front fenders and screw them into place.

Install:

the headlights

the bumper. See COVER BUMPER FRONT (2007 - 2011 EARLY) or COVER BUMPER FRONT (2011 LATE - 2012) .

BRACKET FRONT PIECE (2012)

REMOVAL

REMOVING FRONT SIDE PANEL


2012 Volvo C30 T-5


Fig. 52: Removing Front Side Panel Courtesy of VOLVO CARS CORPORATION

Remove components. See: FRONT SECTION, EXPOSING .

Remove the welds using a drill.

Grind clean.

Apply welding primer.

INSTALLATION

INSTALLING FRONT SIDE PANEL

Spot-weld the front side panel. Tip diameter: 4.5 mm.

When welding body components, see: WELDING, GENERAL (2007-2011) or WELDING, GENERAL (2012) .

Rust-proof. See: RUSTPROOFING .

Install components. See: FRONT SECTION, EXPOSING .

2012 Volvo C30 T-5


FRONT MUDGUARD

FENDER (2007-2011 EARLY)

REMOVAL

Remove fender widener front, see FRONT FENDER WIDENER

Fig. 53: Identifying Wheel Arch Lining Retaining Clips Courtesy of VOLVO CARS CORPORATION

Fig. 54: Identifying M10 Bolts Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 55: Removing Bumper And Rocker Courtesy of VOLVO CARS CORPORATION

Fig. 56: View Of Wheel Arc Screws Courtesy of VOLVO CARS CORPORATION

Fig. 57: Locating Fender Screws

2012 Volvo C30 T-5


Torque: M6

10 Nm

INSTALLATION


Follow the instructions regarding corrosion protection, see RUSTPROOFING

FENDER (2011 LATE - 2012)

REMOVAL

Remove fender widener front, see FRONT FENDER WIDENER

Fig. 58: Identifying Wheel Arch Lining Retaining Clips (1 of 2) Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 59: Identifying Wheel Arch Lining Retaining Clips (2 of 2) Courtesy of VOLVO CARS CORPORATION

Fig. 60: Identifying Removal Of Panels (1 Of 2) Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 61: Identifying Removal Of Panels (2 Of 2)Courtesy of VOLVO CARS CORPORATION

Fig. 62: Identifying Fender Panel Screws Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

INSTALLATION


Follow the instructions regarding corrosion protection, see RUSTPROOFING

REAR MUDGUARD

FENDER

REMOVAL

Welding body components. See WELDING, GENERAL (2007-2011) or WELDING, GENERAL (2011-2012)


Materials: Designation Part number 2-component foam 3M 08463


2012 Volvo C30 T-5


side section. See SIDE SECTION, EXPOSING

rear section. See REAR SECTION, EXPOSING (2007-2009) or REAR SECTION, EXPOSING (2010-2012)

Determine the extent of the damage on the body side. See BODY SIDE .

Determine the extent of the damage on the rear section. See REAR SECTION .

Fig. 63: 2-Component Foam, 3M 08463 Courtesy of VOLVO CARS CORPORATION

Attach the following items:

1. Use: 2-component foam, 3M 08463

2. Use: 2-component foam, 3M 08463

2012 Volvo C30 T-5


Fig. 64: Identifying Fender Cut Points Courtesy of VOLVO CARS CORPORATION

Seal fender. See BODY SEAL, SEALING DIAGRAM .

Rustproof fender. See RUSTPROOFING .

INSTALL

Install in reverse order.

2012 Volvo C30 T-5


BRAKES

Hydraulic-Vacuum-Hydraulic Brakes - Removal, Replacement And Installation

BRAKE PIPES AND CONNECTIONS (2007-09)

BRAKE LINES ABS UNIT/PIPE COUPLING REAR, REPLACING

PREPARATORY WORK

Fig. 1: Bleeding Brakes Courtesy of VOLVO CARS CORPORATION

Remove the wheel.

Secure the pedal in the depressed position. Use a pedal jack.

Remove the protective cap from the bleed nipple at the left front wheel.


2012 Volvo C30 T-5

BRAKES Hydraulic-Vacuum-Hydraulic Brakes - Removal, Replacement And Installation

2012 Volvo C30 T-5


Install a plastic hose on the nipple. Open the bleed nipple.

Collect the brake fluid in a container.

Shut the bleed nipple.

REMOVAL

REMOVING THE BATTERY BOX

Fig. 2: Identifying Battery Box Courtesy of VOLVO CARS CORPORATION

Ignition off.

Remove:

the battery. See BATTERY

the 3 screws (1)

the battery box (2).

REMOVING SPLASH GUARDS

2012 Volvo C30 T-5


Fig. 3: Identifying Cowl Fasteners Courtesy of VOLVO CARS CORPORATION

Remove the 3 clips holding the cowl.

2012 Volvo C30 T-5



Carefully lift up the cowl. Remove the 2 clips for the protective cover.

Remove the protective cover over the brake fluid reservoir.

2012 Volvo C30 T-5


Fig. 5: Identifying Firewall Upper Protective Cover Nut Courtesy of VOLVO CARS CORPORATION

Remove:

the plastic nut, x 1

the protective cover for the firewall.

REMOVING THE BRAKE PIPE

2012 Volvo C30 T-5


Fig. 6: Identifying Protective Cover Courtesy of VOLVO CARS CORPORATION

Remove:

the two brake pipes from the ABS unit (1)

the two brake pipes from the front-rear brake pipe (2)

the brake pipe from the clips.

INSTALLATION

INSTALLING THE BRAKE PIPES

NOTE: Clean the brake pipe terminals. Place paper under the hydraulic modulator to avoid brake fluid spillage.


2012 Volvo C30 T-5



Install:

the brake pipe (1). Tighten. See TIGHTENING TORQUE


the brake pipe in the clips.

BLEEDING BRAKE SYSTEMS

Remove the pedal jack.

Bleed the brake system. See BRAKE SYSTEM BLEEDING .

Check that the brake pipe connections are sealed.

Check the brake fluid level.

INSTALLING THE PROTECTIVE COVERS

2012 Volvo C30 T-5



Install:

the upper protective cover for the firewall

the plastic nut, x 1.

2012 Volvo C30 T-5



Install the protective cover over the brake fluid reservoir. Carefully lift up the cowl. Install the 2 clips for the protective cover.

2012 Volvo C30 T-5



Install the 3 clips holding the cowl.

FINISHING

INSTALLING THE BATTERY BOX

2012 Volvo C30 T-5



Install:

the battery box (2)

the 1 M6 screws (3)

the battery. See BATTERY .

BRAKE LINES ABS UNIT/PIPE COUPLING RIGHT FRONT WHEEL, REPLACING

PREPARATORY WORK


2012 Volvo C30 T-5



Remove the wheel.






REMOVAL


2012 Volvo C30 T-5



Ignition off.

Remove:


the 3 screws (1)



2012 Volvo C30 T-5




2012 Volvo C30 T-5



Remove:




2012 Volvo C30 T-5


Fig. 17: Identifying Heat Deflector Plate Courtesy of VOLVO CARS CORPORATION

Remove:

the heat deflector plate. Pull straight out

the hoses from the clip.


2012 Volvo C30 T-5


Fig. 18: Brake Lines ABS Unit/Pipe Coupling Rear Courtesy of VOLVO CARS CORPORATION

Remove:

the two brake pipes (1). See BRAKE LINES ABS UNIT/PIPE COUPLING REAR, REPLACING

the 3 nuts (2)

the lower protective cover for the firewall.


2012 Volvo C30 T-5


Fig. 19: Brake Pipe Courtesy of VOLVO CARS CORPORATION

Remove:

the brake pipe (3) from the ABS unit. Install the plug

the brake pipe (4)


INSTALLATION



2012 Volvo C30 T-5


Fig. 20: Brake Pipe Courtesy of VOLVO CARS CORPORATION

Install:




2012 Volvo C30 T-5



Install:

the lower protective cover for the firewall

the 3 nuts (2)

the two brake pipes (1). See BRAKE LINES ABS UNIT/PIPE COUPLING REAR, REPLACING.







2012 Volvo C30 T-5



Install:

the heat deflector plate

the hoses

the 1 clip.


2012 Volvo C30 T-5



Install:


the plastic nut, x1.

2012 Volvo C30 T-5




2012 Volvo C30 T-5




FINISHING


2012 Volvo C30 T-5



Install:

the battery box (2)

the 1 M6 screws (3)


BRAKE PIPE LEFT-HAND FRONT WHEEL, REPLACING

PREPARATORY WORK


2012 Volvo C30 T-5



Remove the wheel.






REMOVAL


2012 Volvo C30 T-5



Ignition off.

Remove:


the 3 screws (1)



2012 Volvo C30 T-5




2012 Volvo C30 T-5



Remove:

the plastic nut



2012 Volvo C30 T-5



Remove the nut for the lower protective cover for the firewall.

Remove the brake pipe from the ABS unit. Install the plug.


2012 Volvo C30 T-5


Fig. 33: Identifying Brake Hose/Pipe And Clip Courtesy of VOLVO CARS CORPORATION

Remove:

the brake pipe from the brake hose


INSTALLATION


Install:

the brake pipe on the ABS unit. Tighten. See TIGHTENING TORQUE

the brake pipe on the brake hose. Tighten. See TIGHTENING TORQUE




2012 Volvo C30 T-5








Install:

the nut for the lower protective cover for the firewall. Tighten. See TIGHTENING TORQUE



2012 Volvo C30 T-5




2012 Volvo C30 T-5



Install:

the battery box (2)

the 1 M6 screws (3)


FINISHING

Install the wheel. See WHEELS .

BRAKE PIPE MASTER CYLINDER/ABS UNIT, REPLACING

PREPARATORY WORK


2012 Volvo C30 T-5



Switch off the ignition.

Remove:


the 3x screws (1)


REMOVAL


2012 Volvo C30 T-5




2012 Volvo C30 T-5



Carefully lift up the cowl. Remove the 2 clips for the protective cover. Remove the protective cover over the brake fluid reservoir.

2012 Volvo C30 T-5



Remove:

the plastic nut, x1

the upper protective cover for the firewall.

REMOVING THE BRAKE PIPES BETWEEN THE MASTER CYLINDER AND ABS UNIT

2012 Volvo C30 T-5


Fig. 42: Brake Piping/ABS Unit Courtesy of VOLVO CARS CORPORATION

Clean the brake pipes terminals at the master cylinder and ABS unit.

Place paper under the master cylinder to avoid brake fluid spillage.

Remove the brake pipes between the master cylinder and the ABS unit.

INSTALLATION


Install the brake pipes between the master cylinder and the ABS unit. Tighten. See TIGHTENING TORQUE .





2012 Volvo C30 T-5





Install:

the protective cover for the firewall

the plastic nut.

2012 Volvo C30 T-5



Install the protective cover over the brake fluid reservoir.

Carefully lift up the cowl. Install the 2 clips for the protective cover.

2012 Volvo C30 T-5



Install the 3x clips holding the cowl.

FINISHING

2012 Volvo C30 T-5



Install:

the battery box (2)

the 1 M6 screws (3)


BRAKE PIPE RIGHT FRONT WHEEL, REPLACING

PREPARATORY WORK


2012 Volvo C30 T-5



Remove the wheel.






REMOVAL


2012 Volvo C30 T-5



Ignition off.

Remove:


the 3 screws (1)



2012 Volvo C30 T-5




2012 Volvo C30 T-5



Remove:

the plastic nut, x1



2012 Volvo C30 T-5



Remove:




2012 Volvo C30 T-5



Remove:

the two brake pipes (1). See BRAKE LINES ABS UNIT/PIPE COUPLING REAR, REPLACING

the 3 nuts (2)



2012 Volvo C30 T-5


Fig. 54: Identifying Brake Pipe Courtesy of VOLVO CARS CORPORATION

Remove:

the brake pipe (3) and install the plug

the brake pipe (4) from the brake hose


INSTALLATION



2012 Volvo C30 T-5


Fig. 55: Identifying Brake Pipe Courtesy of VOLVO CARS CORPORATION

Install:




2012 Volvo C30 T-5



Install:


the 3 nuts (2)

the two brake pipes (1): BRAKE LINES ABS UNIT/PIPE COUPLING REAR, REPLACING.







2012 Volvo C30 T-5



Install:


the hoses

the 1 clip.


2012 Volvo C30 T-5



Install:



2012 Volvo C30 T-5




2012 Volvo C30 T-5



Install:

the battery box (2)

the 1 M6 screws (3)


FINISHING


BRAKE PIPES LONGITUDINAL, REPLACING

PREPARATORY WORK


2012 Volvo C30 T-5




Remove the protective cap from the bleed nipple.

Install a plastic hose on the nipple.

Open the bleed nipple. Collect the brake fluid in a container (bottle). Shut the bleed nipple

REMOVAL

REMOVING THE SIPS MEMBER

2012 Volvo C30 T-5


Fig. 63: Identifying SIPS Member Courtesy of VOLVO CARS CORPORATION

Remove:

the clips for the heated oxygen sensor (HO2S) wiring (1)

the plastic nut (2)

the two screws (3)

the SIPS member.

REMOVING THE HEAT DEFLECTOR PLATE FOR THE COWL PANEL

2012 Volvo C30 T-5



Remove the heat deflector plate by pulling it out.

REMOVING THE FRONT-REAR BRAKE PIPE

2012 Volvo C30 T-5



Detach the two brake pipes (4).

2012 Volvo C30 T-5


Fig. 66: Identifying Brake Pipes And Clips Courtesy of VOLVO CARS CORPORATION

Detach the two brake pipes (5).

Remove all six clips (6).

INSTALLATION

INSTALLING THE FRONT-REAR BRAKE PIPE


2012 Volvo C30 T-5



Install the two brake pipes (4).

2012 Volvo C30 T-5


Fig. 68: Identifying Brake Pipes And Clips Courtesy of VOLVO CARS CORPORATION

Install:

the two brake pipes (5)

the six clips.



Bleed the brake system. See BRAKE SYSTEM BLEEDING


Check the brake fluid level

INSTALLING THE SIPS MEMBER

2012 Volvo C30 T-5


Fig. 69: Identifying SIPS Member Courtesy of VOLVO CARS CORPORATION

Install:

the SIPS member

the two M10 screws (3)

the plastic nut (2)

the clips for the heated oxygen sensor (HO2S) wiring (1).

INSTALLING THE HEAT DEFLECTOR PLATE FOR THE COWL PANEL

Install the heat deflector plate

BRAKE PIPES REAR WHEEL, REPLACING

PREPARATORY WORK


2012 Volvo C30 T-5



Remove the wheel.






REMOVAL

REMOVING THE AIR BAFFLE

2012 Volvo C30 T-5


Fig. 71: Identifying Air Baffle Courtesy of VOLVO CARS CORPORATION

Applies to the left-hand side.

Remove:

the 2 plastic nuts (1)

the 1 screw (2)

the air baffle.


2012 Volvo C30 T-5




Remove:

the 5 plastic nuts

the heat deflector plate. Hang the heat deflector plate on the exhaust system.

REMOVING THE LEFT REAR BRAKE PIPE

2012 Volvo C30 T-5



Remove the brake pipe from the brake hose.

2012 Volvo C30 T-5


Fig. 74: Identifying Brake Pipe Coupling Courtesy of VOLVO CARS CORPORATION

Remove:

the brake pipe from the front-rear pipe


REMOVING THE RIGHT REAR BRAKE PIPE

2012 Volvo C30 T-5


Fig. 75: Identifying Brake Pipe And Connector Courtesy of VOLVO CARS CORPORATION

Remove:

the connector (1)

the brake pipe from the brake hose (2).

2012 Volvo C30 T-5


Fig. 76: Identifying Brake Pipe And Clips Courtesy of VOLVO CARS CORPORATION

Remove:

the brake pipe from the front-rear pipe


INSTALLATION

INSTALLING THE LEFT REAR BRAKE PIPE


2012 Volvo C30 T-5


Fig. 77: Identifying Brake Pipe Coupling Courtesy of VOLVO CARS CORPORATION

Install the brake pipe in the front-rear pipe. Tighten. See TIGHTENING TORQUE .

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Install:

the brake pipe in the brake hose. Tighten. See TIGHTENING TORQUE


INSTALLING THE RIGHT REAR BRAKE PIPE

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Fig. 79: Identifying Brake Pipe And Clips Courtesy of VOLVO CARS CORPORATION

Install the brake pipe in the front-rear brake pipe. Tighten. See TIGHTENING TORQUE .

2012 Volvo C30 T-5


Fig. 80: Identifying Brake Pipe And Connector Courtesy of VOLVO CARS CORPORATION

Install:

the brake pipe in the brake hose (2). Tighten. See TIGHTENING TORQUE

the connector (1)








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Install:


the 5 plastic nuts.

INSTALLING THE AIR BAFFLE

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Fig. 82: Identifying Air Baffle Courtesy of VOLVO CARS CORPORATION


Install:

the air baffle

the 2 plastic nuts (1)

1 screw (2).

FINISHING


MASTER CYLINDER, BRAKE SERVO

BRAKE FLUID


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GUIDELINES AND BACKGROUND

GUIDELINES FOR BRAKE FLUID REPLACEMENT

It is recommended that brake fluid is changed every other year. On cars that are exposed to heavy and frequent braking, for example, mountain driving or driving in tropical climates with high humidity, the brake fluid must be changed every year.

BACKGROUND

Fig. 83: Brake Fluid And Reservoir Courtesy of VOLVO CARS CORPORATION

The oil must be replaced because it is hygroscopic (the fluid absorbs water molecules from the air). This absorption of water occurs through the brake hoses and brake fluid reservoir. These components are rubber and plastic respectively and are not completely sealed against water molecules. An increased water content in the brake fluid dramatically reduces its boiling point and causes corrosion in the brake system components. This results in damage to the brake system. Braking performance deteriorates markedly.

NOTE: Use only Volvo Genuine Parts brake fluid designated DOT 4+. Never reuse brake fluid. Always keep the brake fluid sealed in the original packaging.

NOTE: Continually check that there is sufficient brake fluid in the brake fluid reservoir

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PREPARATORY WORK


Remove all four wheels.

REPLACEMENT

CHANGING THE BRAKE FLUID, FRONT

Fig. 84: Collecting Bottle, Hose And G-Clamp Courtesy of VOLVO CARS CORPORATION



Open the bleed nipple.


when changing brake fluid.

2012 Volvo C30 T-5


Press the brake caliper piston to the bottom of the caliper.

Use G-clamp as shown.

Leave the G-clamp in pushed in position.

Fig. 85: Bleeding Brake System Courtesy of VOLVO CARS CORPORATION

Alternative 1:

Connect the bleeding unit. See BRAKE SYSTEM BLEEDING .

Open the bleed nipple on the caliper. Wait until there is new oil in the plastic hose.

Close the bleed nipple

Alternative 2:

Press down the brake pedal to the limit position.

Keep it pressed down for approximately 2 seconds before releasing it.

2012 Volvo C30 T-5


Repeat until there is new brake fluid in the plastic hose.

Close the bleed nipple when the brake pedal is fully depressed.

Remove the hose. Install the protective cap.

Remove the G-clamp from the brake caliper.

Repeat the process on the other front wheel. Install the wheel. See WHEELS .

REPLACING BRAKE FLUID, REAR

Fig. 86: Identifying Special Tool 9995782 Courtesy of VOLVO CARS CORPORATION

Remove the brake caliper. See BRAKE PADS REAR .

Press the piston into the brake caliper. Use: see 9995782 replace 5782-1 with: see 9997091 .


Install the plastic hose on the nipple. Open the bleed nipple.

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Alternative 1:

Connect the bleeding unit. See BRAKE SYSTEM BLEEDING .

Open the bleed nipple on the caliper. Wait until there is new oil in the plastic hose.

Close the bleed nipple.

Alternative 2:

Press down the brake pedal to the limit position. Keep it pressed down for approximately 2 seconds before releasing it.

Repeat until there is new brake fluid in the plastic hose.

Close the bleed nipple when the brake pedal is fully depressed.

Remove the hose and install the protective cap.

Remove the tool.

Install the brake caliper. See BRAKE PADS REAR . Repeat the process on the other rear wheel.


BRAKE BOOSTER

PREPARATORY WORK


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Ignition off.

Remove:


the 3 screws

the battery box.

Remove the windshield wiper motor. See WIPER MECHANISM, WINDSHIELD

REMOVAL


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Remove:

the 2 clips

the protective cover over the brake fluid reservoir.

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Remove:

the plastic nut


REMOVING THE PEDAL SENSOR

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Fig. 90: Identifying Pedal Sensor Connector Courtesy of VOLVO CARS CORPORATION

Remove:

the pressure sensor (1)

the connector (2).

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Fig. 91: Identifying Pedal Sensor Courtesy of VOLVO CARS CORPORATION

Remove the pedal sensor. Widen the snap ring and pull out the pedal sensor.

HINT: The opening on the snap ring points straight down. The snap ring does not need to be completely removed, just opened.


NOTE: Ensure that the O-ring is also removed.

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Remove:




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Remove:

the two brake tubes (3) between the master cylinder and the control module.

the two brake tubes (4)

the 3 nuts (5)


REMOVING THE MASTER CYLINDER

Remove the master cylinder. See MASTER CYLINDER, BRAKE.

REMOVING SOUNDPROOFING PANELS

Remove the soundproofing panel. See INSTRUMENT PANEL LOWER .

REMOVING THE POWER BRAKE BOOSTER

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Fig. 94: Identifying Brake Booster Push Rod Courtesy of VOLVO CARS CORPORATION

Remove the pin for the power brake booster.

NOTE: The pin cannot be entirely removed. It must be replaced with a new pin on installation.

2012 Volvo C30 T-5


Fig. 95: 4 Nuts Holding Power Brake Booster Courtesy of VOLVO CARS CORPORATION

Remove:

the 4 nuts

the power brake booster.

INSTALLATION

INSTALLING THE POWER BRAKE BOOSTER

Install:

the new power brake booster

the 4 M8 nuts

the new pin for the push rod.

INSTALLING THE PEDAL SENSOR


2012 Volvo C30 T-5


Fig. 96: Identifying Pedal Sensor Connector Courtesy of VOLVO CARS CORPORATION

Press in the new pedal sensor.

Lubricate with soap solution and install the pressure sensor (1).

Connect the electrical connector (2).

INSTALLING MASTER CYLINDER

Install the master cylinder. See MASTER CYLINDER, BRAKE


NOTE: Use a new O-ring. The pedal sensor can only be installed in one position, i. e. with the locating pin pointing straight up.

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Install:

the two brake tubes (3)


the 3 nuts (5)

the two brake tubes (4).






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Install:


the hoses

the clip.

INSTALLING THE SOUNDPROOFING PANEL

Install the soundproofing panel. See INSTRUMENT PANEL LOWER .


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install:


the plastic nut.

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Install:

the protective cover over the brake fluid reservoir

the 2 clips.

FINISHING

Install:

the windshield wiper motor. See WIPER MECHANISM, WINDSHIELD .

the battery box

the 3 M6 screws

the battery as shown: BATTERY .

MASTER CYLINDER, BRAKE


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PREPARATORY WORK


Ignition off.

Remove:


the 3 screws (1)


REMOVAL


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Remove:




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Fig. 105: Identifying Brake Master Cylinder Connections Courtesy of VOLVO CARS CORPORATION

Remove:

the connector on the brake fluid reservoir

the 2 nuts

the 2 brake pipes from the master cylinder. Install the sealing plugs

the feeder hose for the clutch cylinder. Install the sealing plugs

the master cylinder.

TRANSFERRING COMPONENTS

Transfer the brake fluid reservoir to the new master cylinder. See RESERVOIR, BRAKE FLUID.

NOTE: Clean the brake tube terminals at the master cylinder and anti-lock brake system unit. Place paper under the master cylinder. This is to protect the paintwork from damage if brake fluid is spilled.

NOTE: Only use brake fluid to lubricate the O-rings in the brake system.

2012 Volvo C30 T-5


INSTALLING MASTER CYLINDER

Install:

the 2 brake pipes. Tighten. See TIGHTENING TORQUE

the 2 M8 nuts

the connector on the brake fluid reservoir

the feeder hose for the clutch cylinder.






Fig. 106: Identifying Firewall Upper Protective Cover Nut


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Install:





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FINISHING

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Install:

the battery box (2)

the 1 M6 screws (3)


RESERVOIR, BRAKE FLUID

REMOVAL


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Fig. 110: Locating Brake Master Cylinder Reservoir Courtesy of VOLVO CARS CORPORATION

Remove master cylinder brake. See MASTER CYLINDER, BRAKE

Fig. 111: Identifying Brake Master Cylinder Reservoir Retaining Bolt Courtesy of VOLVO CARS CORPORATION

Torque: Brake fluid reservoir in master cylinder

3.5 Nm

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Fig. 112: Identifying Mating Surfaces Courtesy of VOLVO CARS CORPORATION

INSTALLATION


BRAKE LINE WITH CONNECTIONS

FRONT BRAKE FLEXIBLE HOSE

PREPARATORY WORK



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Remove the wheel.




Open the bleed nipple. Collect the brake fluid in a container.


REMOVAL

REMOVING THE BRAKE HOSE

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Remove:

the brake pipe from the brake hose (1)

the retaining clip (2).

Pull the brake hose out of the mounting (3).

Remove the brake hose from the brake caliper (4).

INSTALLATION

INSTALLING THE BRAKE HOSE


2012 Volvo C30 T-5



Install:

the brake hose (4) to the caliper. Tighten. See TIGHTENING TORQUE

the brake hose (3) in the mounting

the retaining clip (2).

brake pipe in the hose (1). Tighten. See TIGHTENING TORQUE .

FINISHING


Fill and bleed the brake system. To bleed the brake system, see BRAKE SYSTEM BLEEDING .

Check:

NOTE: Ensure that the brake hose is not twisted. If the brake hose is twisted, there is a risk of circuit failure.

NOTE: Use only Volvo Genuine parts brake fluid (Volvo DOT 4+).

2012 Volvo C30 T-5


the function of the brakes after bleeding

that there is no leakage

brake fluid level.

Depress the brake pedal a few times. Check the level of the brake fluid reservoir. Top up if necessary.


REAR BRAKE FLEXIBLE HOSE

REMOVAL

Remove the wheel. See WHEELS

Fig. 116: Bleeding Brake Fluid Courtesy of VOLVO CARS CORPORATION


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Fig. 117: Removing/Installing Clip Courtesy of VOLVO CARS CORPORATION

Fig. 118: Removing/Installing Pipe to Hose with Clip Courtesy of VOLVO CARS CORPORATION

Torque: Ø6 mm diameter brake line

14 Nm

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Fig. 119: Removing/Installing Rear Brake Flexible Hose Courtesy of VOLVO CARS CORPORATION

Torque: Rear Brake Flexible Hose

23 Nm

INSTALLATION


Perform bleeding air brake system. See BRAKE SYSTEM BLEEDING

BRAKE CONTROL

BUSHING PUSH ROD

PREPARATORY WORK

Remove the soundproofing panel. See INSTRUMENT PANEL LOWER .

REMOVAL

REMOVING THE BUSHING


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Fig. 120: Identifying Brake Booster Push Rod Courtesy of VOLVO CARS CORPORATION

Break off the bushing together with the pin from the push rod.

INSTALLATION

INSTALLING THE BUSHING

Press in the bushing together with the pin into the push rod.

PEDAL BOX, BRAKE

REMOVAL


NOTE: The pin cannot be separated entirely. It must be replaced with a new pin on installation.

NOTE: The pin cannot be separated entirely. It must be replaced with a new pin on installation.

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See STEERING COLUMN

See ACCELERATOR PEDAL

Fig. 121: Locating Brake Pedal Pin Courtesy of VOLVO CARS CORPORATION

Fig. 122: Identifying Brake Pedal Switch Connector Courtesy of VOLVO CARS CORPORATION

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Fig. 123: Identifying Brake Pedal Switch Courtesy of VOLVO CARS CORPORATION

Fig. 124: Identifying Brake Pedal Assembly Nuts Courtesy of VOLVO CARS CORPORATION

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INSTALLATION


VACUUM PUMP, TANK, LINE AND VALVE

BRAKE BOOSTER VACUUM HOSE

PREPARATORY WORK


Ignition off.

Remove:



2012 Volvo C30 T-5


the 3 screws

the battery box.

REMOVAL




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Remove:

the plastic nut



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Fig. 129: Identifying Brake Master Cylinder Fasteners Courtesy of VOLVO CARS CORPORATION

Remove the 2 nuts. Pull the master cylinder out from the studs. Allow the master cylinder to hang from the brake pipes.

REMOVING THE VACUUM HOSE

NOTE: Do not damage the brake pipes when removing the master cylinder.

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Fig. 130: Identifying Brake Booster Vacuum Valve and Connector Courtesy of VOLVO CARS CORPORATION

Remove:

the connector (1)

the control valve (2).

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Fig. 131: Identifying Brake Booster Vacuum Hose Courtesy of VOLVO CARS CORPORATION

Remove:

the clamp (1)

the vacuum hose from the hose for the intake manifold

the vacuum hose from the pump (2)

the vacuum hose.

INSTALLATION

INSTALLING THE VACUUM HOSE


2012 Volvo C30 T-5


Fig. 132: Identifying Brake Booster Vacuum Hose Courtesy of VOLVO CARS CORPORATION

Install:

the vacuum hose

the vacuum hose on the pump (2)

the vacuum hose on the hose for the intake manifold

the clamp (1).

2012 Volvo C30 T-5


Fig. 133: Identifying Brake Booster Vacuum Valve and Connector Courtesy of VOLVO CARS CORPORATION

Install:

the connector (1)

the control valve (2).

HINT: Lubricate the control valve using soap solution for easier installation.


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Install:


the plastic nut.

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FINISHING

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Install:

the battery box

the 3 M6 screws


VACUUM PUMP, BRAKE BOOSTER

REMOVAL


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Fig. 138: Locating Brake Booster Vacuum Pump (Inset Removing Vacuum Lines) Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

INSTALLATION


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Instrumentation - Installation Instructions, Accessories

TRIP COMPUTER

TRIP COMPUTER

Turn the ignition key to position 0

Move the steering wheel to its rearmost position.

Fig. 1: Identifying Upper Steering Column Cover Courtesy of VOLVO CARS CORPORATION

Carefully pry the upper steering column cover off the lower cover. Using a plastic weatherstrip tool, pry at the rear edge in the join between the steering column covers. The steering column covers are secured to each other by catches (1) on the inside

Fold the upper steering column cover towards the combined instrument panel. Secure it in the folded up position.

2012 Volvo C30 T-5

ACCESSORIES AND EQUIPMENT Instrumentation - Installation Instructions, Accessories

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Fig. 2: Identifying Steering Column Cover Screws Courtesy of VOLVO CARS CORPORATION

Remove the upper screws (1) from the lower steering column cover

Unscrew the lower screw (2) a few turns

Fold the lower steering column cover down slightly, so that the mounting point for the left-hand control stalk is exposed.

Fig. 3: View Of Left-Hand Control Stalk Screws Courtesy of VOLVO CARS CORPORATION

Remove the left-hand control stalk. First remove the two screws. Then carefully pull the stalk outwards until it releases from the connector on the inside.

Press the new stalk into place where the old one was positioned. Tighten the stalk using the existing screws

Reinstall the lower steering column cover. Tighten

2012 Volvo C30 T-5


Reinstall the upper steering column cover.

Program the function using VIDA (Volvo scan tool).

COMBINED INSTRUMENT PANEL, R-DESIGN

COMBINED INSTRUMENT PANEL, R-DESIGN



Fig. 5: Identifying Steering Wheel In Lowest Position


2012 Volvo C30 T-5



Adjust the steering wheel to the outermost and lowermost position.

Remove the two screws at the upper edge of the surround for the combined instrument panel.

Remove the surround.

Fig. 6: View Of Instrument Panel Screws Courtesy of VOLVO CARS CORPORATION

Remove the two screws at the sides of the instrument panel.

Raise it slightly and unhook it from the holder on the inside of the instrument panel.

Lift the instrument panel out and disconnect the connector.

Place the instrument panel to one side.

NOTE: Do not damage the instrument panel. The glass is easily scratched.

2012 Volvo C30 T-5


Fig. 7: Installing Instrument Panel ConnectorCourtesy of VOLVO CARS CORPORATION

Take the new instrument panel and connect the connector.

Insert it in position and hook it onto the holder on the inside.

Tighten using the two screws.

Fig. 8: View Of Instrument Panel Surround Screws Courtesy of VOLVO CARS CORPORATION

Fig. 9: Identifying VIDA (Volvo Scan Tool) To Program Software Courtesy of VOLVO CARS CORPORATION

Download software for the relevant vehicle type in accordance with the service information in VIDA (Volvo scan tool).

PARKING ASSISTANCE, FRONT

2012 Volvo C30 T-5


PARKING ASSISTANCE, FRONT

Fig. 10: Identifying Front Parking Assistance Sensor Courtesy of VOLVO CARS CORPORATION

Fig. 11: Cleaning Sensors Courtesy of VOLVO CARS CORPORATION

Clean the sensors. Use: Isopropanol

Allow to dry.

2012 Volvo C30 T-5


Fig. 12: Matting Surface Down Courtesy of VOLVO CARS CORPORATION

Carefully mat the surface down. Use: Glasspaper, grade P1000


Clean the sensors again.

Use: Isopropanol

Allow to dry.

Avoid contact with the cleaned surfaces.

2012 Volvo C30 T-5


Fig. 14: View Of Painting Sensors Courtesy of VOLVO CARS CORPORATION

Paint the sensors in the same color code as the vehicle.

Use Volvo Touch-up paint. (Only use base coat.)

Use: Volvo 2-K Varnish. P/N: 31335447

Fig. 15: Installing Rear Parking Assistance Sensor Bezel Courtesy of VOLVO CARS CORPORATION

CAUTION: Protect the connections' contact surfaces against paint.

NOTE: Also read the instructions on the spray can.

2012 Volvo C30 T-5




Fig. 17: Identifying Screws Holding Engine Splash Guard Courtesy of VOLVO CARS CORPORATION

Raise the car

Remove the screws and the engine splash guard.

CAUTION: The paint must have dried after the first application.

NOTE: Wait at least one minute before unplugging the connectors or removing other electrical equipment.

2012 Volvo C30 T-5


Fig. 18: Identifying Removal Of Nozzle Covers Courtesy of VOLVO CARS CORPORATION

Lower the car

Carefully grasp the cover for the high pressure washing for the headlamps and pull until the catches are accessible.

Fig. 19: Identifying Catch Pressed Up Courtesy of VOLVO CARS CORPORATION

Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.

Carry out on both sides

2012 Volvo C30 T-5


Fig. 20: Identifying Clips And Screws Courtesy of VOLVO CARS CORPORATION

Push in the center of the five clips (1). Remove the clips.

Remove the two screws (2)

Fig. 21: Removing Inner Wing Screws Courtesy of VOLVO CARS CORPORATION

Remove the screws for the inner wing.

2012 Volvo C30 T-5


Fig. 22: Identifying Prying Points Courtesy of VOLVO CARS CORPORATION

Take a weatherstrip tool and pry between the headlamp bumper cover (1)

Then insert the weatherstrip tool in the cut-out (2) and pull straight out until the hooks (3) release

Repeat the operation on the other side

Fig. 23: Pulling Bumper Cover Straight Out Courtesy of VOLVO CARS CORPORATION

HINT: Removal of the bumper is facilitated if carried out by 2 people.

Pull the ends of the bumper cover straight out so that the release from the wing liner.

Pull the bumper cover straight out until the hooks under the headlamps release, detach the connectors for the fog lamps and place the bumper cover on a surface that will not damage the paint.

2012 Volvo C30 T-5


Fig. 24: Locating Markings Inside Bumper Cover Courtesy of VOLVO CARS CORPORATION

Locate the 4 markings on the inside of the bumper cover.

Mark the center with a scribe.

Fig. 25: Drilling Holes In Centers Of Markings Courtesy of VOLVO CARS CORPORATION

Drill holes in the centers of the markings using a Ø 3 mm (7/64) diameter drill bit.

Drill out the holes. Use a Ø10 mm (25/64") diameter drill bit.

2012 Volvo C30 T-5


Fig. 26: Identifying Special Tool P/N 9997234 Courtesy of VOLVO CARS CORPORATION

Enlarge the holes in the bumper cover using hole tool P/N 9997234 . Place the hole tool's support sleeve on the inside, and the cutting component on the outside of the bumper cover.

Fig. 27: Cleaning And Applying Activator Courtesy of VOLVO CARS CORPORATION

Clean the inside of the bumper cover using a mild soap solution.

Clean around the holes and the markings using isopropanol.

Allow to dry.

Apply a thin layer of activator, part no. 8637 076 , to the cleaned surfaces and let dry for approx. 10 min.

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Fig. 28: Identifying Holder Courtesy of VOLVO CARS CORPORATION

Take the 4 holders from the kit.

Clean the surfaces as shown in the illustration. Use: Isopropanol

Allow to dry.

Apply a thin layer and even layer of activator. art. no.. 8637076 .

Fig. 29: Identifying Markings In Member Courtesy of VOLVO CARS CORPORATION

Plastic member:

Saw along the 2 markings, only through the outer part.

NOTE: There are two types of member (energy absorbing).

2012 Volvo C30 T-5


Foam member (EPS):

Remove the foam member from the collision member.

Saw along the 2 markings.

Reinstall the foam member.


Remove the panel.

Fig. 31: Identifying Soundproofing Panel Clips Courtesy of VOLVO CARS CORPORATION

Remove the 2 clips and the soundproofing panel.

2012 Volvo C30 T-5


Fig. 32: Identifying Front Sill Molding Courtesy of VOLVO CARS CORPORATION

Detach the front sill molding by first pulling it backwards at the front edge and then straight up so that the clips release.

Fig. 33: Removing Rear Sill Molding Courtesy of VOLVO CARS CORPORATION

Detach the rear sill molding by first pulling it up at the front edge, and then unhooking it at the rear edge.

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Pull off the seat cushion for the rear seat, first at the rear edge where it is secured by one holder. Then at the front edge where it is secured by two holders.






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Remove the screw and the locking sleeve.

NOTE: Applies to right-hand drive cars. Must not be mirrored.

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Pull it out from the mounting at the arm rest and remove it.



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Detach the B pillar panel at the rear edge by prying the sides using a weatherstrip tool until the 2 clips release.



Angle out the panel at the lower edge, and then unhook it at the upper edge so that the upper clip releases.

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Remove the screw from the right-hand panel.

Carefully pull off the panel from the body side. It is secured by eleven clips on the inside.


Lift up the floor hatch at the rear edge.

Pull it backwards so that it detaches at the front edge.

Turn the cover and lift out.

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Remove the tailgate's sill panel by pulling it up until the four clips on the upper side and the catches at the lower edge release.


Remove the clips at the rear edge of the right-hand rear side panel.

Carefully pull the side panel off, starting at the front edge/upper edge and then straight back until all clips at the top edge have released.

Fold the panel inwards. Release it from the anchorage eyelets and lift it out of the load floor support.

2012 Volvo C30 T-5


Fig. 46: View Of Spare Wheel, Jack And Other Parts From Storage Compartment Courtesy of VOLVO CARS CORPORATION

Lift out the spare wheel, jack and other parts from the storage compartment in the cargo floor support.

Fig. 47: Identifying Spare Wheel Compartment Screws Courtesy of VOLVO CARS CORPORATION

Remove the 4 screw clips.

2012 Volvo C30 T-5


Fig. 48: Identifying Cable Routing In Engine Bay Courtesy of VOLVO CARS CORPORATION

Take the short cable harness from the kit.

Remove the taped connector from the cable harness.

Pull the end with the loose terminals in under the headlamp

Continue to pull the cable harness (1) along the right-hand side of the car, under the expansion tank down to the cowl panel.

Route the cable so that it is concealed and cannot be damaged or worn. Secure the cable harness using tie straps so that it does not move.

Fig. 49: Identifying Floor Mat Courtesy of VOLVO CARS CORPORATION

NOTE: Ensure that the cable harness does not lie against any moving components or too close to heat sources.

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Unscrew the clips holding the floor carpet.

Push the floor carpet to one side to access the cowl panel inside.

Take care not to create folds in the carpet.

Fig. 50: Locating Hole Under Insulation Panel For Rubber Grommet Courtesy of VOLVO CARS CORPORATION

Locate the hole for the rubber grommet under the insulation panel.

Make a small cut in the insulation panel starting just above the hole, continue to the center of the hole and then straight down.

Fig. 51: Pushing Carpet Tabs To One Side Courtesy of VOLVO CARS CORPORATION

Push the carpet tabs to one side to access the rubber grommet in the cowl panel.

Remove the rubber grommet.

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Fig. 52: Removing Rubber Grommet Courtesy of VOLVO CARS CORPORATION

Pierce holes through the heat insulation panel and out into the engine compartment, for hole-marking in the heat insulation panel in the engine compartment.

Fig. 53: Cutting Out Hole In Heat Insulation Courtesy of VOLVO CARS CORPORATION

Raise the car.

Cut out a hole in the heat insulation that is approx. 20 mm (25/32".) larger than the size of the rubber grommet.

NOTE: Applies to cars with parking heaters Protect the coolant hose on the horizontal connection of the water pump when making the markings for holes.

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Fig. 54: Cutting Top Off Smaller Rubber Nipples Courtesy of VOLVO CARS CORPORATION

Take the rubber grommet from the kit and cut the top off the smaller rubber nipples

Lubricate the rubber grommet. Use low temperature grease (P/N 1161417).

Thread the rubber grommet on the cable harness.

Route the cable harness in through the hole and press the rubber grommet into the hole so that it seals properly.

Pull the cable harness so that the correct length remains in the engine compartment.

Make sure that the heating hose for the cable harness is in contact against the rubber grommet and secure it with a tie strap.

Fig. 55: Identifying Connector Courtesy of VOLVO CARS CORPORATION

Lower the car.

1. 1 Blue (BL)

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2. 2 Green (GN)

3. 3 Violet (VO)

4. 4 Yellow (Y)

5. 5 White (W)

6. 6 Black (SB)

Release the catch on the connector that was taped.

1. 1 Blue (BL)

2. 2 Green (GN)

3. 3 Violet (VO)

4. 4 Yellow (Y)

5. 5 White (W)

6. 6 Black (SB)

Connect the pre-routed cable harness terminals in the connector as follows.

1. 1 Blue (BL)

2. 2 Green (GN)

3. 3 Violet (VO)

4. 4 Yellow (Y)

5. 5 White (W)

6. 6 Black (SB)

Press back the connector's catch.

Fig. 56: Identifying Connection Of Long Cable

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Take the long cable harness from the kit. Connect it to the connector which has just been prepared.

Route the cable harness from the lower edge of the A pillar and further back at the sill and under the carpet.

Fold back the carpet and screw the clip into place.

Fig. 57: View Of Routed Cable Harness Courtesy of VOLVO CARS CORPORATION

Route the cable harness further back and under the seat support and backwards and into the cargo compartment, along the existing cable harnesses.

Position the cable harness so that it does not get trapped or damaged.

Fig. 58: Routing Cable To Right Rear Corner Of Cargo Floor Support Courtesy of VOLVO CARS CORPORATION

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the right rear corner of the cargo floor support.

Position the cable so that is does not get trapped or damaged.

Fig. 59: Locating Parking Assistance Module (PAM) Courtesy of VOLVO CARS CORPORATION

Lift up the right-hand side cargo floor support.

Locate the parking assistance module (PAM). It is secured on the right-hand side of the cargo compartment floor, under the cargo floor support.

Fig. 60: Connecting Pre-Routed Cable To Vacant Connection (Middle) On Parking Assistance Module (PAM) Courtesy of VOLVO CARS CORPORATION

Connect the pre-routed cable to the vacant connection (middle) on the parking assistance module (PAM).

NOTE: Ensure that the connector's catch clicks and is securely positioned.

2012 Volvo C30 T-5


Fig. 61: Securing Double-Backed Tape On Holder Courtesy of VOLVO CARS CORPORATION

Remove the protective film from one side of the double-backed tape.

Secure the tape on the holder.

Fig. 62: Installing Centering Tool In Holder Courtesy of VOLVO CARS CORPORATION

Remove the remaining protective film on the holder.

Install the centering tool in the holder according to the illustration.

2012 Volvo C30 T-5


Fig. 63: Locating Holders On Bumper Cover Courtesy of VOLVO CARS CORPORATION

Press in the holder on the bumper cover.

Repeat the steps for the other holders.

Fig. 64: Connect Cable Harness Connectors To Sensors Courtesy of VOLVO CARS CORPORATION

Connect the cable harness connectors to the sensors.

Install the sensors in their holders.

NOTE: The holders must be mounted turned against the holes as shown in the illustration. The holders must also be horizontal and in line with the bumper cover.

NOTE: The large gray connector must be on the right-hand side.

2012 Volvo C30 T-5


Fig. 65: Securing End Of Cable Harness At Sensor To Bumper Cover Courtesy of VOLVO CARS CORPORATION

Secure the end of the cable harness at the sensors to the bumper cover using butyl tape.

Fig. 66: Securing Cable Harness To Bumper Cover Courtesy of VOLVO CARS CORPORATION

Secure the cable harness to the bumper cover using butyl tape in the locations shown in the illustration.

NOTE: The large gray connector must be on the right-hand side.

2012 Volvo C30 T-5


Fig. 67: Securing Assembled Connector On Member Courtesy of VOLVO CARS CORPORATION

Hold the bumper up against the car and connect the connector for the sensor cable to the connector at the car.

Secure the assembled connector on the member (1) . Use a tie strap on each side of the connector.

Connect the connectors to any foglamps.

Slide the bumper cover into the correct position

Fig. 68: Guiding Lower Edge Of Bumper Cover Into Guides Courtesy of VOLVO CARS CORPORATION

Guide the lower edge of the bumper cover into the guides.

Reinstall the bumper cover by repeating points in reverse order.

Reinstall the engine splash guard.

2012 Volvo C30 T-5


Fig. 69: Identifying Panel Screw Courtesy of VOLVO CARS CORPORATION

Reinstall the side panel.

Reinstall the clip for the cargo floor support.

Reinstall the sill trim panel.

Fig. 70: Locating Ten Panel Clips Courtesy of VOLVO CARS CORPORATION

NOTE: There are ten clips on the reverse of the panel that must all engage in the body. Take care when aligning so that the clips do not break. Broken clips must be replaced with new ones.

2012 Volvo C30 T-5


Fig. 71: Identifying Panel Clips And Screws Courtesy of VOLVO CARS CORPORATION

Reinstall the side panel, ensure that all clips engage.

Tighten the panel using existing screws.

Fig. 72: View Of B Pillar Panel Clips Courtesy of VOLVO CARS CORPORATION

Reinstall the panel with the safety clip and the weatherstrip.

2012 Volvo C30 T-5


Fig. 73: View Of Rear Sill Trim Panel Courtesy of VOLVO CARS CORPORATION

Reinstall the rear sill trim panel, the 2 guides must be in the corresponding cut-outs in the side panel.

Reinstall the front sill trim panel.

Reinstall the backrest. Tighten the screws to 15 Nm (11 lbf. ft.) .

Reinstall the arm rest.

Reinstall the seat cushion.


Download software (application) for the accessory's function using VIDA (Volvo scan tool).

PARKING ASSISTANCE, FRONT, CHASSIS NUMBER 190000- (2010-2012)

PARKING ASSISTANCE, FRONT, CHASSIS NUMBER 190000-

2012 Volvo C30 T-5




Clean the sensors. Use: Isopropanol.

Allow to dry.

2012 Volvo C30 T-5



Carefully mat the surface down. Use: Glasspaper, grade P1000


Clean the sensors again. Use: Isopropanol

Allow to dry.


2012 Volvo C30 T-5





Use: Volvo 2-K Varnish. P/N: 31335447




2012 Volvo C30 T-5


Fig. 81: Locating Engine Splash Guard Screws Courtesy of VOLVO CARS CORPORATION

Raise the car.

Remove the screws and the engine splash guard.

APPLIES TO VEHICLES WITH HEADLAMP WASHING

Fig. 82: Pulling Out Cover Courtesy of VOLVO CARS CORPORATION

Pull out the cover so that the nozzle is visible.


2012 Volvo C30 T-5


APPLIES TO VEHICLES WITH HEADLAMP WASHING

Fig. 83: Removing Headlamp Washer Nozzle Cover Courtesy of VOLVO CARS CORPORATION

Repeat on the other side.

APPLIES TO ALL VEHICLES

Fig. 84: View Of Front Bumper Cover Upper Mounting Screws Courtesy of VOLVO CARS CORPORATION

CAUTION: Do not damage painted surfaces and high pressure washer nozzles.

2012 Volvo C30 T-5


Fig. 85: Identifying Fender Liner Screws Courtesy of VOLVO CARS CORPORATION

Carry out on both sides.

Fig. 86: Prying Between Headlamp Bumper Cover Courtesy of VOLVO CARS CORPORATION

Take a weatherstrip tool and pry between the headlamp bumper cover.

Pull straight out until the catches release.


2012 Volvo C30 T-5


Fig. 87: Removing Front Bumper Cover Courtesy of VOLVO CARS CORPORATION

HINT: Removal of the bumper is facilitated if carried out by 2 people.

APPLIES TO VEHICLES WITH FOG LAMPS

Fig. 88: Removing Fog Lamp Connector Courtesy of VOLVO CARS CORPORATION

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Fig. 90: Marking Centers With Scribe Courtesy of VOLVO CARS CORPORATION

Mark the center with a scribe.

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Fig. 91: Drilling Through Center Markings Courtesy of VOLVO CARS CORPORATION

1. Ø 3 mm (7/64")

2. Ø 10 mm (25/64")

Fig. 92: Identifying Special Tool 9997234 Courtesy of VOLVO CARS CORPORATION

Use special tool: 9997234

NOTE: The hole tool's support sleeve must be on the inside, and the cutting part on the outside of the bumper casing.

2012 Volvo C30 T-5


Fig. 93: Cleaning With Isopropanol Courtesy of VOLVO CARS CORPORATION

Use: Isopropanol

Allow to dry.

Fig. 94: Applying Activator Courtesy of VOLVO CARS CORPORATION

Use: 8637076 - Activator

Apply a thin and even layer.

CAUTION: Allow to dry for at least 10 minutes.

2012 Volvo C30 T-5


Fig. 95: Identifying Cleaned Cradle Area Courtesy of VOLVO CARS CORPORATION

Use: Isopropanol

Allow to dry.

Fig. 96: Applying Activator To Cradle Courtesy of VOLVO CARS CORPORATION

Use: 8637076 - Activator

Apply a thin and even layer.

CAUTION: Allow to dry for at least 10 minutes.

2012 Volvo C30 T-5


Fig. 97: Sawing Along Markings In Member Courtesy of VOLVO CARS CORPORATION

Plastic member:

Saw along the 2 markings, only through the outer part.

Foam member (EPS):

Remove the foam member from the collision member.

Saw along the 2 markings.

Reinstall the foam member.

Fig. 98: Identifying Panel

NOTE: There are two types of member (energy absorbing).

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Remove the panel.

Fig. 99: Identifying Soundproofing Panel Clips Courtesy of VOLVO CARS CORPORATION

Remove the 2 clips and the soundproofing panel.

Fig. 100: Identifying Front Sill Molding Courtesy of VOLVO CARS CORPORATION

Detach the front sill molding by first pulling it backwards at the front edge and then straight up so that the clips release.

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Fig. 101: Removing Rear Sill Molding Courtesy of VOLVO CARS CORPORATION

Detach the rear sill molding by first pulling it up at the front edge, and then unhooking it at the rear edge.




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Remove the central arm rest by grasping each end and pulling upwards until it releases at the rear edge from the backrest's lugs (1) .


APPLIES TO ALL VEHICLES

Fig. 104: View Of Routed Cable Harness Courtesy of VOLVO CARS CORPORATION

Route the cable harness further back and under the seat support and backwards and into the cargo compartment, along the existing cable harnesses.

Position the cable harness so that it does not get trapped or damaged.

2012 Volvo C30 T-5


PARKING ASSISTANCE, REAR

PARKING ASSISTANCE, REAR



Clean the sensors. Use: Isopropanol

Allow to dry.

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Carefully mat down the surface. Use Glasspaper, grade P1000.


Clean the sensors again. Use: Isopropanol.

Allow to dry.


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use Volvo 2-K Varnish. P/N: 31335447 .




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Fig. 112: Identifying Screws On Rear Bumper Cover End Courtesy of VOLVO CARS CORPORATION

Remove the 3 x screws on the rear bumper cover's end.




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Fig. 113: Identifying Lower Bumper Cover Screws Courtesy of VOLVO CARS CORPORATION

Remove the 2 x screws on the underneath of the bumper cover.

Fig. 114: Removing Tailgate Stops Courtesy of VOLVO CARS CORPORATION

Remove the tailgate's 2 x stops by turning them a quarter turn and pulling straight up.

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Fig. 115: Applying Piece Of Tape To Wing Edge Courtesy of VOLVO CARS CORPORATION

Apply a piece of tape to the wing edge on the right and left-hand side to protect the edge when the corner of the bumper cover is removed.

Fig. 116: Removing Rear Bumper Cover From Body Courtesy of VOLVO CARS CORPORATION

Remove the bumper cover from the body by carefully prying off the ends using a weatherstrip tool.

Pull the cover from the tail lamp and rear edge of the wing on each side. It is secured by four catches at the tail lamp and four at the rear edge of the rear wing.

Pull the bumper cover straight back.

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Fig. 117: Identifying License Plate Lighting Connector Courtesy of VOLVO CARS CORPORATION

Disconnect the connector for the license plate lighting on the left-hand side.

Place the bumper cover on a protective surface.

Remove the pieces of tape.

Fig. 118: Locating Markings On Inside Of Bumper Cover Courtesy of VOLVO CARS CORPORATION

Locate the 4 x markings on the inside of the bumper cover.

Mark center with a scribe.

2012 Volvo C30 T-5


Fig. 119: Drilling Holes In Centers Of Markings Courtesy of VOLVO CARS CORPORATION

Drill holes in the centers of the markings using a Ø 3 mm (7/64) diameter drill bit.

Drill out the holes. Use a Ø10 mm (25/64") diameter drill bit.


Enlarge the holes in the bumper cover using hole tool P/N 9997234 . Place the hole tool's support sleeve on the inside, and the cutting component on the outside of the bumper cover.

2012 Volvo C30 T-5


Fig. 121: Cleaning Inside Of Bumper Cover And Applying Activator Courtesy of VOLVO CARS CORPORATION

Clean the inside of the bumper cover using a mild soap solution.

Clean around the holes and the markings using isopropanol.

Allow to dry.

Apply a thin layer of activator, part no. 8637076 , to the cleaned surfaces and let dry for approx. 10 min.

Fig. 122: Identifying Holder Courtesy of VOLVO CARS CORPORATION

Take the 4 holders from the kit.

Clean the surfaces as shown in the illustration using isopropanol.

Allow to dry.

Apply a thin and even layer of activator part no. 8637076 , on the cleaned surfaces and let dry for at least 10 min.

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2012 Volvo C30 T-5




Pull it out from the mounting at the arm rest and remove it.



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Detach the B pillar panel at the rear edge by prying the sides using a weatherstrip tool until the 2 x clips release




2012 Volvo C30 T-5




Carefully pull off the panel from the body side. It is secured by ten clips on the inside.

Unhook it from the sill at the front edge.





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Remove the tailgate's sill panel by pulling it up until the four clips on the upper side and the catches at the lower edge release.





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Remove the 4 x screw clips in the cargo floor support.

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Fig. 137: Installing Tape On Holders Courtesy of VOLVO CARS CORPORATION

Remove the protective film from one side of the double-backed tape.

Secure the tape on the holder.

Fig. 138: Installing Centering Tool In Holder Courtesy of VOLVO CARS CORPORATION

Remove the remaining protective film.

Install the centering tool in the holder as shown in the illustration.

2012 Volvo C30 T-5


Fig. 139: Mounting Holders In Bumper Cover Courtesy of VOLVO CARS CORPORATION

Press in the cradle on the bumper cover.

Repeat the steps for the other holders.

Fig. 140: Connect Cable Harness Connectors To Sensors Courtesy of VOLVO CARS CORPORATION

Connect the cable harness connectors to the sensors.

Install the sensors in their holders.

NOTE: The holders must be mounted turned against the holes as shown in the illustration. The holders must also be horizontal and in line with the bumper cover.

2012 Volvo C30 T-5


Fig. 141: Securing Cable Harness Courtesy of VOLVO CARS CORPORATION

Press the cable harness holder onto the flanges of the bumper cover.

Fig. 142: Identifying Rubber Seal Below Right-Hand Tailgate Stop Courtesy of VOLVO CARS CORPORATION

Remove the rubber seal that is below the right-hand tailgate stop.

NOTE: The large grey connector must be on the right-hand side.

2012 Volvo C30 T-5


Fig. 143: Pulling Cable Through Hole In Cargo Compartment Courtesy of VOLVO CARS CORPORATION

Take the cable harness with the rubber grommet from the kit.

Pull the cable harness through the hole in the cargo compartment.

Place the rubber grommet in position.

Press the connector on the plastic bracket.

Fig. 144: Identifying Control Module And Holder Courtesy of VOLVO CARS CORPORATION

Take the control module and holder from the kit.

Press the holder onto the reverse of the control module.

2012 Volvo C30 T-5


Fig. 145: Connecting Pre-Routed Cable Harness Connector To Control Module Courtesy of VOLVO CARS CORPORATION

Connect the pre-routed cable harness connector to the control module.

Fig. 146: Lifting Right-Hand Side Cargo Floor Support Courtesy of VOLVO CARS CORPORATION

Raise the right-hand side cargo floor support.

NOTE: Ensure that the connector's catches click and are properly secured.

2012 Volvo C30 T-5


Fig. 147: Identifying Green 5 Pin Connector Courtesy of VOLVO CARS CORPORATION

Locate the green 5 pin connector that is taped to the ordinary cable harness on the vehicle.

Remove the tape and connect the connector to the control module's cable harness.

Fig. 148: Pressing Control Module Onto Floor Studs With Connections Facing Forward In Vehicle Courtesy of VOLVO CARS CORPORATION

Locate the 2 studs on the floor.

Press the control module onto these with the connections facing forward in the vehicle.

2012 Volvo C30 T-5


Fig. 149: Securing Cable Harness Using Tie Straps Courtesy of VOLVO CARS CORPORATION

Secure the cable harness using 3 x tie straps.

Fig. 150: Identifying Trailer Module Connector And Ground Lead Courtesy of VOLVO CARS CORPORATION

Applies to vehicles with tow bar wiring.

Detach the towbar wiring connector from the Trailer Module (TRM).

Disconnect the ground lead.

2012 Volvo C30 T-5


Fig. 151: Identifying Secondary Lock Courtesy of VOLVO CARS CORPORATION

Release the terminal locking by pressing the catch down and pulling the locking straight out.

Fig. 152: View Of Cable Lug From Connector Courtesy of VOLVO CARS CORPORATION


Disconnect all terminals from the connector.

Use special tool 9512810 or 9512632.

Insert the tool in the connector and release the locking.

Pull out the cable with terminal.

NOTE: Note the location of the cables in the connector.

2012 Volvo C30 T-5


Pull out the cable harness through the rubber grommet.

Remove the rubber grommet, it shall not be re-used.

Fig. 153: Identifying Rubber Spout And Tow Bar Wiring Courtesy of VOLVO CARS CORPORATION


Cut off the free rubber spout (1) on the rubber grommet of the PAS wiring.

Thread the tow bar wiring through. Lubricate the tow hitch wiring using Volvo's low temperature grease and thread the tow bar wiring (2) through.

Connect the terminals to the connector.

Secure the locking and connect to the trailer module (TRM).

Fig. 154: Identifying Connectors And Wiring Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


The existing 5 pin green connector is connected to the trailer module (TRM) (1).

Detach the connector to the control module and connect it to the PAS wiring (2).

Disconnect the 5 pin green connector (3) that is taped to the wiring and connect it to the trailer module (TRM).

Fig. 155: Connecting Parking Assistance Connector And License Plate Lighting Connector And Re-Installing Bumper Cover Courtesy of VOLVO CARS CORPORATION

Raise the bumper cover to the car.

Connect the connectors for parking assistance and license plate lighting.

Reinstall the bumper cover with its screws.

Reinstall the stops for the tailgate.


2012 Volvo C30 T-5


Reinstall in the cargo compartment:

side panel

clips for the cargo floor support

sill molding

sill trim panel

applicable spare wheel

jack and other parts in the cargo floor support

the floor hatch


NOTE: There are 10 clips on the reverse of the panel that must engage in the body. Take care when aligning so that the clips do not break. Broken clips must be replaced with new ones.

2012 Volvo C30 T-5



Reinstall the side panel by first aligning it on the sill at the front edge and then pressing it against the body side, ensure that all clips engage.



Reinstall the panel with the safety clip.

Reinstall the weatherstrip.

Reinstall:

backrest - tighten the screw to 15 Nm (11 lbf. ft) .

the armrest

2012 Volvo C30 T-5


cushion



PARKING ASSISTANCE, REAR, CHASSIS NUMBER 190000- (2010-2012)

PARKING ASSISTANCE, REAR, CHASSIS NUMBER 190000-

Fig. 161: Identifying Rear Parking Assistance Sensor Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 162: Parking Assistance Sensor Cleaning Courtesy of VOLVO CARS CORPORATION


Allow to dry.

Fig. 163: Identifying Glasspaper Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 164: Parking Assistance Sensor Cleaning Courtesy of VOLVO CARS CORPORATION


Allow to dry.


Fig. 165: Cleaning Cradles Using Isopropanol Courtesy of VOLVO CARS CORPORATION

Clean the cradles. Use: Isopropanol.

Allow to dry.


2012 Volvo C30 T-5


Fig. 166: Applying Bonding Primer P/N 31335448 To Cleaned Surface Courtesy of VOLVO CARS CORPORATION

Apply primer to the cleaned surface. Use: Bonding primer for plastic. P/N: 31335448 .

Fig. 167: Protect Electrical Connectors Courtesy of VOLVO CARS CORPORATION

CAUTION: Allow to dry at a temperature of at least +20°C for 10 min, before painting.


CAUTION: protect the connections' contact surface against paint.

2012 Volvo C30 T-5



use Volvo Touch-up paint. (Only use base coat.)

Use: Volvo 2-K Varnish. P/N: 31335447 .


Paint the holders in the same color code as the vehicle.

Use Volvo Touch-up paint (Only use base coat.)

Use: Volvo 2-K Varnish. P/N: 31335447 .



2012 Volvo C30 T-5


Fig. 169: Installing Sensor Bezel Courtesy of VOLVO CARS CORPORATION

Fig. 170: Installing Rear Parking Assistance Sensors Courtesy of VOLVO CARS CORPORATION


Applies to both discs.


2012 Volvo C30 T-5


Fig. 172: Identifying Underside Screws Courtesy of VOLVO CARS CORPORATION

Fig. 173: Identifying Area For Applying Tape Courtesy of VOLVO CARS CORPORATION

Applies to both sides.

2012 Volvo C30 T-5


Fig. 174: Prying Edge Of Rear Bumper Cover Courtesy of VOLVO CARS CORPORATION

Applies to both sides.

Fig. 175: Removing Rear Bumper Cover Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 176: Removing Connector Courtesy of VOLVO CARS CORPORATION



2012 Volvo C30 T-5




Fig. 179: Drilling Through Centers Courtesy of VOLVO CARS CORPORATION

1. Ø 3 mm (7/64")

2. Ø 10 mm (25/64")

2012 Volvo C30 T-5



Use special tool: P/N 9997234


Use special tool: P/N 9997392 Hole tool



2012 Volvo C30 T-5


Fig. 182: Cleaning Surfaces Using Isopropanol (1 Of 3) Courtesy of VOLVO CARS CORPORATION

Clean the surfaces. Allow to dry.

Use: Isopropanol



Use: Isopropanol

2012 Volvo C30 T-5




Use: Isopropanol

Fig. 185: Applying Activator P/N 8637076 (1 Of 3) Courtesy of VOLVO CARS CORPORATION

Apply a thin and even layer of activator. Allow to dry for at least 10 minutes.

Use:P/N 8637076 Activator

2012 Volvo C30 T-5




Use:P/N 8637076 Activator



Use: P/N 8637076 Activator.

2012 Volvo C30 T-5



Pull off the seat cushion for the rear seat, first at the front edge where it is secured by two cradles. Then at the rear edge where it is secured by one cradle.






2012 Volvo C30 T-5







2012 Volvo C30 T-5



Fold out the backrest from the right mounting. Pull the backrest out from the mounting at the armrest and remove it.




2012 Volvo C30 T-5



Detach the B pillar panel at the lower edge by prying the sides using a weatherstrip tool until the 2 x clips release




2012 Volvo C30 T-5




Carefully pull off the panel from the body side. It is secured by 11 clips on the inside.






2012 Volvo C30 T-5



Remove the tailgate's sill panel by pulling it up until the 4 clips on the upper side and the catches at the lower edge release.





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Remove the 4 screw clips from the cargo floor support.

2012 Volvo C30 T-5


Fig. 202: Installing Cradle Courtesy of VOLVO CARS CORPORATION

Fig. 203: Applying Tape P/N 1161347 Courtesy of VOLVO CARS CORPORATION

Use: 1161347 Tape.

NOTE: Prepare and install one cradle at a time.

2012 Volvo C30 T-5


Fig. 204: Peeling Backing From Tape Courtesy of VOLVO CARS CORPORATION

Fig. 205: Applying Adhesive Courtesy of VOLVO CARS CORPORATION

Apply a thin layer and even layer of adhesive.

Use special tool P/N 9512767 Adhesive gun

Use P/N 116173 Mixing pipe

Use P/N 9511027 Adhesive

CAUTION: The adhesive must not come into contact with the tape.

2012 Volvo C30 T-5


Fig. 206: Locating Cradles Courtesy of VOLVO CARS CORPORATION

Note the location of the cradles.

Fig. 207: Press Holder Towards Casing (1 Of 2) Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 208: Press Holder Towards Casing (2 Of 2) Courtesy of VOLVO CARS CORPORATION

Press the holder towards the casing, but only at the places where there is tape.

Fig. 209: Removing Centering Tool From Cradle Courtesy of VOLVO CARS CORPORATION

Hold the cradle securely when removing the centering tool.

Repeat the method steps on the other cradle.

2012 Volvo C30 T-5



Use: 1161347 Tape.


2012 Volvo C30 T-5









2012 Volvo C30 T-5


Fig. 214: Installing Cradle (1 Of 2) Courtesy of VOLVO CARS CORPORATION




2012 Volvo C30 T-5


Fig. 216: Pressing Cable Harness Clips Into Flanges Of Bumper Cover Courtesy of VOLVO CARS CORPORATION

Press the cable harness clips onto the flanges of the bumper cover.

Fig. 217: Identifying Sensor Connector Courtesy of VOLVO CARS CORPORATION

Connect the two painted sensors to the two outer connections.

2012 Volvo C30 T-5


Fig. 218: Installing Sensor To Cradle Courtesy of VOLVO CARS CORPORATION



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2012 Volvo C30 T-5







Press the control module onto these with the connections facing forwards in the vehicle.

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2012 Volvo C30 T-5





Use special tool P/N 9512810 or P/N 9512632 .







2012 Volvo C30 T-5




Lubricate the tow hitch wiring using Volvo's low temperature grease and thread the tow bar wiring (2) through.






Disconnect the connector for the control module and connect it to the cable harness of parking assistance (2).

Disconnect the 5 pin green connector (3) that is taped to the cable harness and connect it to the trailer module (TRM).

2012 Volvo C30 T-5



Applies to all models







side panel

2012 Volvo C30 T-5



sill molding

sill trim panel



the floor hatch



2012 Volvo C30 T-5


Fig. 234: Identifying Panel Clips And ScrewsCourtesy of VOLVO CARS CORPORATION




Reinstall:

the panel with the safety clip and sill molding.

backrest, tighten the screw to 15 Nm (11 lbf. ft) .

the armrest

cushion

2012 Volvo C30 T-5


Fig. 236: Identifying VIDA (Volvo Scan Tool) To Program SoftwareCourtesy of VOLVO CARS CORPORATION


PARKING ASSISTANCE, REAR, START/STOP (2010-2012)

PARKING ASSISTANCE, REAR, START/STOP


Fig. 238: Cleaning Sensors

NOTE: There may be components in the accessories kit that are not used for this installation.

2012 Volvo C30 T-5




Allow to dry.





Allow to dry.


2012 Volvo C30 T-5


Fig. 241: Cleaning Cradles Using Isopropanol Courtesy of VOLVO CARS CORPORATION

Clean the cradles. Use: Isopropanol.

Allow to dry.



Apply primer to the cleaned surface. Use: Bonding primer for plastic. P/N: 31335448.

CAUTION: Allow to dry at a temperature of at least +20°C for 10 min, before painting.

2012 Volvo C30 T-5


Fig. 243: Protect Electrical Connectors Courtesy of VOLVO CARS CORPORATION

Paint the sensors in color code 426 .


Use: Volvo 2-K Varnish. P/N: 31335447.

Fig. 244: Protect Electrical Connectors




2012 Volvo C30 T-5







Paint the holders in the same color code as the vehicle.






2012 Volvo C30 T-5



Fig. 247: Installing Rear Parking Assistance Sensors Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5




Fig. 249: Identifying Underside Screws Courtesy of VOLVO CARS CORPORATION

Remove the screws.

2012 Volvo C30 T-5


Fig. 250: Identifying Area For Applying Tape Courtesy of VOLVO CARS CORPORATION


Fig. 251: Prying Edge Of Rear Bumper Cover Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 252: Removing Rear Bumper Cover Courtesy of VOLVO CARS CORPORATION

Fig. 253: Removing Connector Courtesy of VOLVO CARS CORPORATION

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Fig. 254: Locating Markings On Inside Of Bumper Cover (1 Of 2) Courtesy of VOLVO CARS CORPORATION

Locate the 2 x markings on the inside of the bumper cover.

Fig. 255: Locating Markings On Inside Of Bumper Cover (2 Of 2) Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5




Fig. 257: Drilling Through Centers Courtesy of VOLVO CARS CORPORATION

1. Ø 3 mm (7/64")

2. Ø 10 mm (25/64")

2012 Volvo C30 T-5



Use special tool: P/N 9997234


Use special tool:P/N 9997392 Hole tool



2012 Volvo C30 T-5




Use:Isopropanol



Use: Isopropanol

2012 Volvo C30 T-5




Use:Isopropanol

Fig. 263: Applying Activator P/N 8637076 Courtesy of VOLVO CARS CORPORATION


Use: P/N 8637076 Activator

2012 Volvo C30 T-5




Use: P/N 8637076 Activator



Use: P/N 8637076 Activator .

2012 Volvo C30 T-5




Use: P/N 8637076 Activator .


Pull off the seat cushion for the rear seat, first at the front edge where it is secured by two cradles. Then at the rear edge where it is secured by one cradle.


2012 Volvo C30 T-5









2012 Volvo C30 T-5





Fold out the backrest from the right mounting. Pull the backrest out from the mounting at the armrest and remove it.


2012 Volvo C30 T-5





Detach the B pillar panel at the lower edge by prying the sides using a weatherstrip tool until the 2 x clips release

2012 Volvo C30 T-5







Carefully pull off the panel from the body side. It is secured by 11 clips on the inside.


2012 Volvo C30 T-5







Remove the tailgate's sill panel by pulling it up until the 4 clips on the upper side and the catches at the lower edge release.

2012 Volvo C30 T-5








2012 Volvo C30 T-5



Remove the 4 screw clips from the cargo floor support.


2012 Volvo C30 T-5


Fig. 282: Installing Tape Courtesy of VOLVO CARS CORPORATION

Fig. 283: Identifying Cutting Dimensions (1 Of 2) Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 284: Identifying Cutting Dimensions (2 Of 2) Courtesy of VOLVO CARS CORPORATION

Fig. 285: Installing Cradle Courtesy of VOLVO CARS CORPORATION

NOTE: Prepare and install one cradle at a time.

2012 Volvo C30 T-5





2012 Volvo C30 T-5




Press the cradle against the cover.

2012 Volvo C30 T-5


Fig. 290: Removing Centering Tool From Cradle Courtesy of VOLVO CARS CORPORATION

Hold the cradle securely when removing the centering tool.



Use: 1161347 Tape.

2012 Volvo C30 T-5









2012 Volvo C30 T-5





Fig. 297: Pressing Cable Harness Clips Into Flanges Of Bumper Cover Courtesy of VOLVO CARS CORPORATION

Press the cable harness clips onto the flanges of the bumper cover.

2012 Volvo C30 T-5


Fig. 298: Identifying Sensor Connector Courtesy of VOLVO CARS CORPORATION

Connect the two silver sensors to the two center connections.

Fig. 299: Installing Sensor To Cradle Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5









2012 Volvo C30 T-5




Press the control module onto these with the connections facing forwards in the vehicle.



2012 Volvo C30 T-5








Use special tool P/N 9512810 or P/N 9512632 .



2012 Volvo C30 T-5







Lubricate the tow hitch wiring using Volvo's low temperature grease and thread the tow bar wiring (2) through.





2012 Volvo C30 T-5


Disconnect the connector for the control module and connect it to the cable harness of parking assistance (2).

Disconnect the 5 pin green connector (3) that is taped to the cable harness and connect it to the trailer module (TRM).

APPLIES TO ALL MODELS






Fig. 313: Identifying Panel Screw

2012 Volvo C30 T-5




side panel


sill molding

sill trim panel



the floor hatch



2012 Volvo C30 T-5






Reinstall:

the panel with the safety clip and sill molding.

backrest, tighten the screw to 15 Nm (11 lbf. ft) .

the armrest

cushion

2012 Volvo C30 T-5




2012 Volvo C30 T-5



Instrumentation - Removal, Replacement And Installation

COMBINED INSTRUMENT

COMBINED INSTRUMENT PANEL

REMOVAL


Fig. 2: Removing/Installing Air Bag Courtesy of VOLVO CARS CORPORATION

CAUTION: The control module must be removed, reinstalled and downloaded with software before the control module is replaced.

2012 Volvo C30 T-5

ACCESSORIES AND EQUIPMENT Instrumentation - Removal, Replacement And Installation

2012 Volvo C30 T-5


Fig. 3: Identifying Instrument Panel Bezel Screws Courtesy of VOLVO CARS CORPORATION

Fig. 4: Identifying Instrument Panel Screws Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Fig. 5: View Of Instrument Panel ConnectorCourtesy of VOLVO CARS CORPORATION

INSTALLATION


Order and download software according to 30668197

Set the clock.

WARNING SYSTEM

POSITION SENSOR, BRAKE PEDAL

PREPARATORY WORK



2012 Volvo C30 T-5



Remove:


the 3 screws

the battery box.

REMOVAL


2012 Volvo C30 T-5




2012 Volvo C30 T-5



Remove

the plastic nut, x1


REMOVING THE PEDAL SENSOR

2012 Volvo C30 T-5


Fig. 10: Identifying Pressure Sensor Courtesy of VOLVO CARS CORPORATION

Pull out the pressure sensor (1) to eliminate any vacuum in the power brake booster. Disconnect the connector (2).

2012 Volvo C30 T-5


Fig. 11: Identifying Pedal Sensor Courtesy of VOLVO CARS CORPORATION

Open the snap ring and pull out the pedal sensor.

HINT: The opening on the snap ring points straight down. The snap ring does not need to be completely removed, just opened.

INSTALLATION

INSTALLING THE PEDAL SENSOR

Press in the new pedal sensor.

NOTE: Make sure that the O-ring is also removed.


NOTE: Use new O-ring. The pedal sensor can only be installed in one position, i. e. with the guide pin pointing straight up.

2012 Volvo C30 T-5


Fig. 12: Identifying Pressure Sensor Courtesy of VOLVO CARS CORPORATION

Lubricate with soap solution and install the pressure sensor (1). Connect the connector (2).


2012 Volvo C30 T-5



Install:



2012 Volvo C30 T-5




2012 Volvo C30 T-5




FINISHING

Install:

the battery box

the 3 M6 screws

the battery as shown. See BATTERY .

SENSOR FOR INDICATOR AND WARNING SYSTEMS (2007-12)

ACCELEROMETER AND YAW ANGLE SENSOR

PREPARATORY WORK


2012 Volvo C30 T-5


IGNITION OFF


Ignition off.

REMOVAL

REMOVING PANEL AND SEAT RAIL

2012 Volvo C30 T-5


Fig. 17: Identifying Seat Rail Screws Courtesy of VOLVO CARS CORPORATION

Remove:

the panels over the screws for the seat rails

the 4 M10 screws for the seat rails.

2012 Volvo C30 T-5


Fig. 18: Slide Seat Back And Fold Carpet Aside Courtesy of VOLVO CARS CORPORATION

Slide the seat back and fold the carpet to one side.

REMOVING BODY SENSOR CLUSTER (BSC)

2012 Volvo C30 T-5


Fig. 19: Identifying Body Sensor Cluster Bracket Screws Courtesy of VOLVO CARS CORPORATION

Remove:

the 2 screws for the bracket

the connector

the body sensor cluster (BSC).

Replace the sensor assembly together with the bracket.

INSTALLATION

INSTALLING BODY SENSOR CLUSTER (BSC)

Install:

NOTE: Handle the body sensor cluster (BSC) with care as it is sensitive to mechanical damage.

NOTE: For tightening torques, see TIGHTENING TORQUE

2012 Volvo C30 T-5


body sensor cluster (BSC)

the 2 screws for the bracket. Tighten. See TIGHTENING TORQUE

the connector.

INSTALLING PANEL AND SEAT RAIL

Fold the carpet back into position. Slide the seat back into position.

Install:

the 4 M10 screws for the seat rails

the panels over the screws for the seat rails.

FINISHING

CHECKING AND ADJUSTING

Perform calibration. See VIDA, Vehicle communication, calibration.

Fig. 20: Identifying Cluster Warning Symbol Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5


Turn on the ignition.

In the event of a fault in the sensor, the warning symbol is constantly lit and a fault message appears in the display on the driver information module (DIM).

Test drive the car after repair. See TEST DRIVE FORM (DSTC (DYNAMIC STABILITY AND TRACTION CONTROL) /BRAKE CONTROL MODULE), DESCRIPTION

HANDBRAKE SWITCH (2007)

PREPARATORY WORK

Remove center console. See FLOOR CONSOLE .

REMOVAL

REMOVING THE PARKING BRAKE SWITCH

Fig. 21: Removing Parking Brake Switch


2012 Volvo C30 T-5



Remove:

1 screw

the connector

the brake switch.

INSTALLATION

INSTALLING THE PARKING BRAKE SWITCH

Install:

the brake switch

the 1 M6 screw

the connector.

FINISHING

Install the center console. See FLOOR CONSOLE .

HANDBRAKE SWITCH (2008-12)

PREPARATORY WORK

Remove center console. See FLOOR CONSOLE .

REMOVAL

REMOVING THE PARKING BRAKE SWITCH


2012 Volvo C30 T-5


Fig. 22: Removing Parking Brake Switch Courtesy of VOLVO CARS CORPORATION

Remove:

1 screw

the connector

the brake switch.

INSTALLATION

INSTALLING THE PARKING BRAKE SWITCH

Install:

the brake switch

the 1 M6 screw

the connector.

FINISHING

Install the center console. See FLOOR CONSOLE .

2012 Volvo C30 T-5


LEVEL SENSOR BRAKE FLUID

On this car, the level sensor for the brake fluid is integrated in the brake fluid reservoir.

To replace the brake fluid reservoir, see RESERVOIR, BRAKE FLUID .

OUTSIDE TEMPERATURE SENSOR (2007-11)


REMOVAL


Rear view mirror's electric motor. See MOTOR, EXTERNAL MIRROR

Rear view mirror cover. See COVER, EXTERNAL MIRROR .

Fig. 23: Identifying Outside Temperature Sensor Connector Courtesy of VOLVO CARS CORPORATION

INSTALLATION


OUTSIDE TEMPERATURE SENSOR (2011 LATE -12)

REMOVAL

Remove mirror rear-view mirror external. See MIRROR, REAR VIEW MIRROR


2012 Volvo C30 T-5


Fig. 24: Identifying Outside Temperature Sensor (1 Of 3) Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5



Carry out splicing of wire. See JOINING CABLES

INSTALLATION


PRESSURE SENSOR TIRE

REMOVAL

Remove the wheel.


2012 Volvo C30 T-5


Fig. 27: Removing/Installing Sensor Courtesy of VOLVO CARS CORPORATION

Tighten the pressure sensor. See TIGHTENING TORQUE

INSTALLATION


Install the wheel. See WHEELS

After replacing sensors, the control module does not need programming. The control module contacts the sensor itself after a few minutes driving. LF initiator can be used.

TEMPERATURE SENSOR BATTERY

CAUTION: Do not use tools within the marked area.

CAUTION: Always start outside the marked area and continue in the direction from the valve.

CAUTION: Release the tire bead from the wheel rim diagonally opposite to the valve.

2012 Volvo C30 T-5


PREPARATORY WORK

IGNITION OFF


Ignition off.

Open the hood.

Remove the battery. See BATTERY .

REMOVAL

REMOVING THE TEMPERATURE SENSOR


2012 Volvo C30 T-5


Fig. 29: Identifying Temperature Sensor Courtesy of VOLVO CARS CORPORATION

Remove:

the connector

the temperature sensor. Press in the locking catch on one side. Press up and press in the other locking catch.

INSTALLATION

INSTALLING THE TEMPERATURE SENSOR

Install:

the temperature sensor

the connector


TRANSMISSION INPUT SPEED SENSOR, REAR WHEELS

NOTE: The graphics in this service information are used for different model years

2012 Volvo C30 T-5


PREPARATORY WORK

Ignition off.

REMOVAL

REMOVING THE SHOCK ABSORBER FOR VEHICLES EQUIPPED WITH NIVOMAT


Remove:

the M5 screw


REMOVING THE WHEEL SENSOR

and/or models. Some variation may occur. However, the essential information in the graphics is always correct.

2012 Volvo C30 T-5


Fig. 31: Identifying Sensor Mounting Screw Courtesy of VOLVO CARS CORPORATION

Remove the sensor mounting screw. Pull out the connector.

NOTE: Blow clean around the sensor using compressed air before removing.

2012 Volvo C30 T-5


Fig. 32: Identifying Wheel Sensor Courtesy of VOLVO CARS CORPORATION

Remove the wheel sensor.

INSTALLATION

INSTALLING THE WHEEL SENSOR

Install:

the wheel sensor in the connector

the connector

the M5 screw. Tighten. See TIGHTENING TORQUE .

FINISHING

INSTALLING THE SHOCK ABSORBER FOR VEHICLES EQUIPPED WITH NIVOMAT


2012 Volvo C30 T-5



Install:

the shock absorber from the lateral link

the M5 screw. Tighten. See TIGHTENING TORQUE .

FUNCTION TEST

Read off any diagnostic trouble codes (DTCs) stored in the control module.

Erase.

Interrupt the diagnostic function by turning off the ignition.

Test drive the vehicle. See TEST DRIVE FORM (ABS), DESCRIPTION .

Check that no diagnostic trouble codes (DTCs) are stored. Interrupt the diagnostic function by turning off the ignition.

TRANSMISSION INPUT SPEED SENSOR, FRONT WHEELS

2012 Volvo C30 T-5


PREPARATORY WORK


Remove the wheel.

REMOVAL

REMOVING THE WHEEL SENSOR

Fig. 34: Identifying Wheel Sensor Connector Courtesy of VOLVO CARS CORPORATION

Remove the connector from the wheel sensor.


NOTE: Blow clean around the sensor using compressed air before removing.

2012 Volvo C30 T-5


Fig. 35: Identifying Wheel Sensor Mounting Screw Courtesy of VOLVO CARS CORPORATION

Remove:

the M5 mounting screw for the wheel sensor

the wheel sensor.

INSTALLATION

INSTALLING THE WHEEL SENSOR

Install:

the wheel sensor

the M5 screw. Tighten. See TIGHTENING TORQUE

the connector.


2012 Volvo C30 T-5


Fig. 36: View Of Wheel Sensor Cable Routing Courtesy of VOLVO CARS CORPORATION

Thoroughly check that the wheel sensor cable is routed as shown.

FINISHING

Install the wheel according to WHEELS .

FUNCTION TEST

Read off any diagnostic trouble codes (DTCs) stored in the control module.

Erase.

Interrupt the diagnostic function by turning off the ignition.

Test drive the car. See TEST DRIVE FORM (ABS), DESCRIPTION .

Check that no diagnostic trouble codes (DTCs) are stored. Interrupt the diagnostic function by turning off the ignition.

TRANSMISSION INPUT SPEED SENSOR, INPUT SHAFT, TRANSAXLE (TSS) (B5244S4; 2007-10, B5254T3; 2007, B5254T7; 2008-12)

PREPARATORY WORK

DISCONNECTING THE BATTERY LEAD


2012 Volvo C30 T-5



Remove:

the battery negative cable. See BATTERY DISCONNECTING AND CONNECTING

the box for the battery.

REMOVAL

REMOVING THE SENSORS AND CABLE HARNESS

Fig. 38: View Of Sensors and Cable Harness Courtesy of VOLVO CARS CORPORATION

Disconnect the cable harness connector from the transmission control module (TCM).

Clean thoroughly around the sensors. Remove the sensors and the cable harness.

NOTE: Make a note of the routing of the cable harness.

2012 Volvo C30 T-5


INSTALLATION

INSTALLING THE SENSORS AND CABLE HARNESS

Fig. 39: View Of Sensors and Cable Harness Courtesy of VOLVO CARS CORPORATION

Install:

the new sensors. Apply a little automatic transmission fluid to the O-rings for the sensors. Tighten. See TIGHTENING TORQUE

the cable harness connector to the transmission control module (TCM).

FINISHING

INSTALLING THE BATTERY LEAD


2012 Volvo C30 T-5


the box for the battery

the battery negative lead. See BATTERY DISCONNECTING AND CONNECTING .

PRESSURE SENSOR, ENGINE OIL (B5244S4; B5254T3; 2007)

REMOVAL

See information about lifting points body. See JACKING POINTS BODY

Fig. 41: Identifying Skid Plate Screws Courtesy of VOLVO CARS CORPORATION

Fig. 42: View Of Oil Pressure Switch Courtesy of VOLVO CARS CORPORATION

Torque: Oil pressure switch


2012 Volvo C30 T-5


15 Nm

INSTALLATION


SENSORS FOR CHECK AND WARNING SYSTEM

LEVEL SENSOR FUEL TANK (B5244S4; 2007-10, B5254T3; 2007, B5254T7; 2008-12)

On these models, the level sensor is integrated in the fuel pump (FP).

To replace on AWD, see FUEL PUMP (B5254T7; 2008-12) .

To replace on FWD, see FUEL PUMP AND LEVEL SENSOR UNIT (B5244S4; 2007-10, B5254T3; 2007, B5254T7; 2008-12) .


2012 Volvo C30 T-5


ENGINE

Intake And Exhaust System - Installation Instructions, Accessories

END PIPES, 4 CYL (2010-12)

END PIPES, 4 CYL

Fig. 1: Identifying End Pipe Courtesy of VOLVO CARS CORPORATION

APPLIES TO 4-CYL. PETROL

Fig. 2: Cutting Off Pipe Courtesy of VOLVO CARS CORPORATION

2012 Volvo C30 T-5

ENGINE Intake And Exhaust System - Installation Instructions, Accessories

2012 Volvo C30 T-5


Fig. 3: Installing End Pipe Components - 4-Cyl. (1 Of 2) Courtesy of VOLVO CARS CORPORATION


2012 Volvo C30 T-5


Fig. 5: Identifying Lateral Distance Courtesy of VOLVO CARS CORPORATION

Fig. 6: Tightening Clamp On End Pipe Courtesy of VOLVO CARS CORPORATION

END PIPES, 5 CYL (2010-12)

END PIPES, 5 CYL

2012 Volvo C30 T-5




2012 Volvo C30 T-5


Fig. 15: Identifying Lateral Distance Courtesy of VOLVO CARS CORPORATION

Fig. 16: Tightening Clamp On End Pipe Courtesy of VOLVO CARS CORPORATION

END PIPES, DOUBLE (2009)

END PIPES, DOUBLE

NOTE: When installing end pipes and skid plate at the same time, it is recommended to cut the pipes before the skid plate is installed.

2012 Volvo C30 T-5


Fig. 17: Cutting Off End Pipe Courtesy of VOLVO CARS CORPORATION

Use a pipe cutter and cut off the end pipe where it starts to widen, as close to the line as possible.

File down the edges.

Fig. 18: Identifying End Pipe Courtesy of VOLVO CARS CORPORATION

Take the end pipe from the kit and insert it approx. 20 mm over the cut pipe, turned approximately as shown.

2012 Volvo C30 T-5


Fig. 144: View Of Wiper Blade Position Courtesy of VOLVO ...

Documents

Transcript of Fig. 144: View Of Wiper Blade Position Courtesy of VOLVO ...