EXECUTIVE SUMMARY - MP Pollution Control Board

Capacity expansion of Grain Base Distillery Unit from 104 KLD to 241 KLD with 6 MW Power Generation Plant

Executive Summary

M/s Associated Alcohol & Breweries Limited , Dist. Khargone (MP)

M/s CES,

Bhopal

EXECUTIVE SUMMARY

11.. PPRROOPPOOSSEEDD PPRROOJJEECCTT::

The Company is proposed to have capacity expansion by setting up entirely new

unit of integrated zero discharge grain base distillery of Total Spirit (137 KLD)

along with captive power plant (6 MW) & CO2 generation (100-105 TPD). The

Total capacity of the unit shall be 241 KLPD of total spirit after the capacity

expansion with Captive Power Plant (6+2 MW) & CO2 generation (100-105 TPD

at estimated cost of Rs. 130 Crore.

22.. OOBBJJEECCTTIIVVEE OOFF TTHHEE SSTTUUDDYY

The objective of the study is to conduct Environmental Impact Assessment for

proposed expansion project. The plan will identify and address the impacts,

where these are adverse in nature, design mitigative measures to manage such

impacts in a manner as to conserve environment and ecology of the area. The

EMP has been prepared with a view to ultimately ensure that the adverse

impacts are minimized if these cannot be prevented altogether.

Environmental Impact Assessment report has been prepared by M/s Creative

Enviro Services along with Environment Management Plan (EMP) for various

environmental components, which may be affected due to the proposed Plant.

This EIA Report covers the primary data collected during the of March 2016 to

May 2016 covering winter season. The report has been prepared as per the

given TOR 20st June 2016 and in accordance with the generic structure of EIA

study prescribed by MoEF, which mainly contains the following:

a. Detailed characterization of status of environment with in an area of 10 km

radius from the proposed plant site for major environmental components

including air, water, noise, soil, flora, fauna and socio-economic

environment.

b. Identification and Prediction of impacts of air emissions, liquid waste and

solid waste, noise level and other component of environment

c. Pollution control measures proposed to be adopted.

33 EENNVVIIRROONNMMEENNTTAALL SSEETTTTIINNGG

The environmental setting of the proposed plant is given in Table.

S. No. Particulars Details

1. Locations

A. Village Khodi

B. Tehsil Barwah

C. District Khargone


Executive Summary


M/s CES,

Bhopal

D. State Madhya Pradesh

Toposheet No. 46N/15, 16 & 55B/3, 4

2. Co-ordinate 1. 22°18'0.00"N- 75°59'42.34"E

2. 22°17'58.78"N- 75°59'25.68"E

3. 22°18'7.20"N - 75°59'16.43"E

4. 22°17'57.92"N- 75°59'16.94"E

3. General ground level 231-221m above MSL

4. Nearest National/ State Highway Indore- Khandwa SH-27 – 1.0km- E

5. Nearest Railway Station Barwah – 5.50km - SE

6. Nearest Airport Indore- 50km

7. Nearest Tourist Place None within 10km radius

8. Archaeological Important Place None within 10km radius

9. Ecological Sensitive Areas (Wild Life

Sanctuaries) None within 10km radius

10. Reserved / Protected Forest within

10km radius

Jagatpura RF - 1.25km - NE Main Vindhya RF - 2.75km - ESE Chichilay RF - 3.0 km - N Barjar PF - 8.50km - NE

11. Nearest major city >50000 population None

12. Nearest Town / City within 10km

radius

Barwah – 6.0km

13. Other Industry within 10km radius 1. Barwah Industrial area – 3.75km –

SE

2. Agrawal Distilleries Pvt. Ltd.,

Sabalpura – 4.0km - E

14. Surrounding village within 1 km area

of the project.

Khodi – 0.16km - E

15. Nearest village Khodi – 0.16km - E

16. Nearest River Choral River–6.25 km– ESE

Narmda River – 8.80km – SSE

Gularjhira N – 1.15km- W

Kholar N - 3.15km - W

Adwa N - 3.75km- WSW

Gangawal Kal N – 5.0km- NW

17. Nearest Nalla/Lake/ Ponds Seasonal Udla nallah – 3.75km- E

Seasonal Nalla – 0.50km - E

Adwa Pond – 5.50km- NW

Gularjhira Pond – 2.75km – NNW

Kholar Pond - 4.15km – NW

Jethway Pond – 5.75km – WSW

18. Nearest Hill/valley Ranges Narmada Valley

44 DDEETTAAIILLSS AABBOOUUTT TTHHEE PPRROOJJEECCTT


Executive Summary


M/s CES,

Bhopal

The project is located at 0.16 km in west of the Khodi village, which is 1.0km

away from Indore- Khandawa State Highway road and 50km from Indore. The

area is approachable by an all weather main road from Indore- Khandwa Road.

The area lies at the cross section of 22°17'97.92"N to 22°18'7.20"N and

75°59'16.43"E to 75°59'42.3"E and is covered under Toposheet no 46N/15.

As a result of the integrated processing and 100% utilization of input & output,

the company will enjoy the advantage of production with high quality.

a) As per survey total cereals produced in district Khargone is estimated about

1,13,000 to 1,15,000 MT per annum which includes Jawar (8000 to 9000

MT ) , Maize ( 28000-3000 MT ), Bazara ( 6000 to 7000 MT ) and Rice (2500

to 3500 MT ). The cereals production of Jawar, Maize, Bazara and rice of

nearby districts i.e. Indore, Dhar, Jhabua, Khargone, Barwani, Khandwa

and Burhanpur is estimated as 5,70,000 MT to 6,00,000 MT per year and

the requirement is about 38% of the total availability.

b) For productions of course grain to be utilized i.e. the industry shall process

about broken rice (553-560 TPD) or Sorghum (585-595 TPD) or Corn (595-

607 TPD) or Bajra (630-637 TPD) as raw material. The area covered for

above production in the district Khargone is recorded as 96900 ha whereas

the the total area being used for production of aforesaid cereals are recorded

as 5,38,900 ha inclusive of surrounding district.

c) With a large demand supply gap of country liquor & IMFL in country,

distillery shall narrow the gap of supply & demand and also will facilitate

end users to get the right quality product.

aa.. SSaalliieenntt FFeeaattuurreess ooff tthhee pprroojjeecctt

Proposed Project

Site Address Khasara No. 34/1, 31, Village- Khodi, Tehsil – Badwaha, Dist Khagone (MP)

Proposed Production Capacity Grain base distillery of Total Spirit (137 KLD), along with Power Plant (6 MW) & CO2 generation (100-105 TPD)

Cost of Project 130 Crore

Grain Requirement Broken Rice – 313-315 TPD, Sorghum – 330-332 TPD Corn – 335-337 TPD, Bajara – 355-357 TPD

Boiler capacity at MCR (100% Load) 45 TPH

Steam Requirement 27-29.11 TPH

Fuel 180 TPD as Coal

Net fresh Water Requirement 1125 KLD

Spent wash Generation 797 KLD

Power Requirement Connected Load – 6660 KWH, Operating Load -3990 KWH


Executive Summary


M/s CES,

Bhopal

Capital Cost for Environmental measures (proposed )

2125 Lacs

Recurring cost for environmental management etc (Proposed )

20.06 Lacs

Proposed area for plantation 11.43 acres inclusive of existing

Existing area of plantation 9.32 acres

Alternative Source of Power DG set of 1250 KVA

Land acquired Total 30 acres inclusive of area for new proposal.

Land required for plant and building 3.25 Acres

Direct employment generation 200-300 .

Existing Project

Site Address with khasara no.

Khasra No. 34/1, 31, Vilalge- Khodi- Tehsil Barwaha, Dist Khargone (MP)

Production Capacity 104 KLD of Total spirit

Cost of existing Project 150 crore

Grain Requirement Broken Rice – 240-245 TPD,

Sorghum – 255-260 TPD

Corn – 260-265 TPD,

Bajara – 275-280 TPD

Boiler capacity 20 TPH, 12 TPH & 8 TPH

Steam Requirement 19.8 TPH

Fuel Coal- 103 MT/day

Net fresh Water Requirement 916 KLD

Spent wash generation 605 cum/day

DDGS production 50-60 MT per day

Fly ash Generation 22-24 MT per day

Power Requirement Connected Load – 3555 KWH, Operating Load -2545 KWH

Capital Cost for Environmental measures ( Existing )

1302 Lacs

Recurring cost for environmental monitoring & measures etc (Existing)

24 Lacs per annum

Existing area of plantation 9.32 acres

Alternative Source of Power DG sets of 750 KVA

Land occupied by existing plant 27919 sq mt

Direct employment generation 200

55 MMAANNUUFFAACCTTUURRIINNGG PPRROOCCEESSSS

The plant is operational for production of 104 KLD of total spirit on grain base.

The proposed unit of 137 KLD will have similar process of production which has

been adopted for the 104 KLD. The overall process is shown on the attached


Executive Summary


M/s CES,

Bhopal

Process Flow Diagrams. The following describes the production of ENA and co-

products from grain.

1. Grain Storage Silos, Cleaning, Handling and Milling Section:

Grain is received from various sources and is pre-cleaned off Stones, husk,

straws and iron metals etc. and then Stored in specially designed Storage Silos.

Grains are continuously lifted from the bottom of the Silos and screened

followed by removal of stones in De-stoner and iron metals in Magnetic

Separators. Cleaned Grains are then milled using dry milling process in

Hammer Mills. The flour is fed through the bucket elevator and conveyed to the

Batch Machine through a Screw Conveyor.

2. Slurry Preparation / Liquefaction

Slurry from pre-masher is taken to Initial liquefaction tank where liquefying

enzyme is added. The mixture of slurry and steam is then passed through the

retention vessel (cook tube) having sufficient capacity to provide the desired

retention time at a given flow rate. The cooked mash is discharged to a flash

tank for liquefaction.

The gelatinized mash from the flash tank is further liquefied in a final

liquefaction tank where liquefying enzyme is added. Then the liquefied mash is

passed through plate heat exchanger and cooled slurry transferred to

Fermentation section.

3. Fermentation Section

The purpose of fermentation is to convert the fermentable substrate into

alcohol. At the start of the cycle, the fermenter is charged with mash and

contents of the Yeast Activation Vessel. Significant heat release takes place

during fermentation and Co2 is generated as by Product. This is removed by

passing cooling water through the Fermenter PHE's to maintain an optimum

temperature. The recirculating pumps also serve to empty the fermenter into

Beer Well.

4. Distillation Section

Wash to ENA Multi-pressure: -

Pre-heated fermented wash is fed into a series of Distillation Columns to

increase the alcohol concentration and remove various impurities including

Fusel oil as by product .The columns are termed as below:

a. Analyzer

b. Degasifier

c. Pre Rectifier

d. Extractive Distillation

e. Rectifier cum Exhaust

f. Recovery


Executive Summary


M/s CES,

Bhopal

g. Simmering

ENA drawn from the Simmering Column is taken to the receiver after cooling in

ENA cooler.

5. Evaporation Section

The Spent Wash discharged from the Analyzer column bottom is taken to the

Decanter for separation of suspended solids then thin slop to evaporation

section for concentrating the slop up to 40%w/w solids.

Treatment scheme is a series of evaporation effects working on the principle of

falling film Evaporation & Forced circulation.

6. Dryer Section

The concentrated syrup is mixed with the wet cake from the decantation section

.This mixture is termed as DWGS which either sold as cattle feed or fed in

Dryer to reduce the moisture up to 10%. This by product is termed as DDGS

which is in a powder form.

7. Process Condensate Treatment Section

The process condensate from the evaporation section is partially recycled in

making Grain Slurry and balance qty treated in this unit and this treated

condensate is then recycled back to process thus reducing the fresh water

consumption.

Molecular Sieve Technology For Ethanol

Molecular sieve technology works on the principle of pressure swing adsorption.

Here water is removed by adsorbing on surface of `molecular sieves' and then

cyclically removing it under different conditions (steaming).

Molecular sieves are nothing but synthetic zeolites typically 3A zeolite. Zeolites

are synthetic crystalline Alumino Silicates. This material has strong affinity for

water. They absorb water in cold condition and desorb water when heated. This

principle is used to dehydrate ethanol.

The crystalline structure of zeolites is complex and gives this material the

ability to absorb or reject material based on molecular sizes. Water molecule

can enter the sieve and be adsorbed, but larger alcohol molecule will not be

retained and will go through the bed.

There can be two to three beds in parallel. Once a particular bed is saturated

with water, it is heated with steam so that adsorbed water is desorbed from the

bed. Till that time, other bed is used for dehydration.

This type of system is characterized by high capital investment. Low steam

consumption and low power consumption as compared to distillation. The only

disadvantage of molecular sieves is the high attrition rates of sieves in case of

small plants. Hence, typically, some amount of sieve material needs

replacement periodically, thereby resulting in higher cost of production in case


Executive Summary


M/s CES,

Bhopal

of small capacity plants. in case of large capacity plants, the molecular sieve is

the most optimum both in terms of initial investment and operating cost.

Carbon dioxide recovery system (By product)

Carbon dioxide produced during fermentation will be recovered by means of

scrubbing arrangement, chemical treatment drying process and finally

liquefaction.

CO2 gas will pass through scrubbing tower, where the gas is scrubbed with

water. From the scrubber after washing the gas is passed through air

compressor and then the gas will pass through a tower containing sodium

dichromate to eliminate the impurities, if any and then to drying arrangement

with sulphuric acid. Subsequently it passes through a tower containing coke

coated with washing soda to eliminate odour. The scrubber blow down will be

recycled into the fermentors. Finally it goes to the chilling unit to cool the gas

before passing through different cylinders, where the cooled gas will be filled

into the cylinders under pressure.

Total Theoretical CO2 produced in the proposed distillery: 100-105 T/day

This carbon dioxide in cylinders will be sold to industries like soft drink

manufacturing units, etc.

6 SSTTOORRAAGGEE FFAACCIILLIITTYY::

Items Type of storage Capacity of storage

Existing Proposed Existing Proposed

Grain / Flour Silo Silo 2500 MT x 2 no 5000 MT x 2 no

Coal Coal Yard Coal yard 2000 MT 3000 MT

Antifoam Agent HDPE Drum HDPE Drum 600 Kg. 800 Kg.

NaOH (50% concentration)

MS Tank MS Tank 20 MT 30 MT

Phosphoric acid (75%0

NA NA NA NA

Enzymes like Amyloglucosidase, Alpha Amylase Viscozyme

Carboy

Carboy

2 MT

2.5 MT

Yeast Carton Packing

Carton Packing

500 Kg. 500 Kg.

H2SO4 (93%)

Carboy

Carboy 500 Kg. 1000 Kg.

Spent wash Spent wash holding tank not required as feeding of spent wash to Multi Effect Evaporator integrated with Multi Pressure Plant for Zero Spent Wash Discharge

Alcohol vessel Vessel 3338 KL 5100

7 BASE LINE ENVIRONMENT

i. Ambient Air Quality Status


Executive Summary


M/s CES,

Bhopal

Station PM-10 PM-2.5 SO2 NOx CO

Plant site (Exiting)

Avg. 98th Avg. 98th Avg. 98th Avg. 98th PPM

Existing Plant

gate

63.68 69.25 26.07 27.82 6.99 8.46 9.25 11.09 <1

Khori 57.77 63.32 17.33 18.99 5.49 6.20 8.96 10.95 <1

Naya 49.67 56.18 14.90 16.85 5.80 6.11 7.50 7.87 <1

Umaria 56.20 61.79 16.86 18.54 6.16 6.45 8.54 9.71 <1

Narsinghpura 46.30 50.64 15.43 16.88 <5.0 <5.0 6.15 6.91 <1

Umariya

Chouki

47.43 54.18 14.23 16.25 <5.0 <5.0 5.79 6.01 <1

Bagphal 70.24 74.26 23.88 28.04 8.57 10.45 21.87 29.28 <1

Banihar 69.37 73.33 20.81 22.00 8.29 9.75 22.51 27.43 <1

ii. Surface Water & Ground Water Quality

Surface Water Quality Results

SrNo

Test Parameters Unit Narmada River Up Stream

Narmada River- Down

Stream

Choral River

Gularjhira River Up Stream

(Pond)

Gularjhira River- Down

Stream

1 pH - 6.79 7.18 7.01 7.71 6.87

2 Electrical Conductivity at 250C

mhos/cm 240.00 340.00 1009.00 250.00 540.00

3 Turbidity NTU <0.1 <0.1 <0.1 <0.1 <0.1

4 Total Alkalinity mg/lit 198.00 236.00 436.00 310.00 180.00

5 Total Hardness as CaCO3

mg/lit 70.00 80.00 316.00 120.00 160.00

6 Ca Hardness as CaCO3 mg/lit 54.00 60.00 224.00 80.00 110.00

7 Mg Hardness as CaCO3 mg/lit 16.00 20.00 92.00 40.00 50.00

8 Chlorides as Cl mg/lit 15.99 19.99 65.51 35.99 53.98

9 Total Dissolved Solid mg/lit 194.00 196.00 642.00 340.00 410.00

10 *Calcium as Ca mg/lit 21.64 24.05 89.77 32.06 44.09

11 *Magnesium as Mg mg/lit 3.89 4.86 22.35 9.72 12.15

12 Phosphate as P mg/lit <0.1 <0.1 <0.1 <0.1 <0.1

13 Sulphates as SO4 mg/lit 12.39 105.97 84.14 84.91 112.98

14 Iron as Fe mg/lit <0.05 <0.05 0.17 <0.05 <0.05

15 Fluoride as F mg/lit <0.1 <0.1 0.86 0.16 0.20

16 Nitrate as NO3 mg/lit 0.11 5.14 12.96 2.47 4.34

17 Sodium as Na mg/lit 14.64 23.79 40.58 61.6 87.78

18 Potassium as K mg/lit 7.92 3.60 51.85 6.48 11.76

19 Manganese as Mn mg/lit <0.1 <0.1 <0.1 <0.1 <0.1

20 Copper as Cu mg/lit <0.1 <0.1 <0.1 <0.1 <0.1

21 Chromium as Cr+ mg/lit <0.1 <0.1 <0.1 <0.1 <0.1

22 Nitrite as NO2 mg/lit <0.1 <0.1 0.73 <0.1 <0.1

23 Nickel as Ni mg/lit <0.1 <0.1 <0.1 <0.1 <0.1 24 Zinc as Zn mg/lit <0.1 <0.1 <0.1 <0.1 <0.1 25 Cadmium as Cd mg/lit <0.1 <0.1 <0.1 <0.1 <0.1 26 Tin as Sn mg/lit <0.1 <0.1 <0.1 <0.1 <0.1 27 Lead as Pb mg/lit <0.1 <0.1 <0.1 <0.1 <0.1 28 Coli Form No. Per 100ml 224 254 262 244 299


Executive Summary


M/s CES,

Bhopal

29 DO mg/lit 6.6 6.4 2.1 4.5 3.7

SrNo

Test Parameters Unit Kholar River

Local Nalla Udla Nalla

Adwa River

1 pH - 7.40 6.87 8.39 7.85

2 Electrical Conductivity at 250C mhos/cm 1050.00 11540.00 1002.00 468.00

3 Turbidity NTU 24.70 28.76 1.10 8.3

4 Total Alkalinity mg/lit 390.00 189.99 410.00 214.00

5 Total Hardness as CaCO3 mg/lit 360.00 2400.00 344.00 178.00

6 Ca Hardness as CaCO3 mg/lit 96.00 1800.00 136.00 96.00

7 Mg Hardness as CaCO3 mg/lit 264.00 1600.00 208.00 82.00

8 Chlorides as Cl mg/lit 264.00 3199.00 78.41 27.49

9 Total Dissolved Solid mg/lit 482.00 6900.00 598.00 492.00

10 *Calcium as Ca mg/lit 38.48 721.44 54.50 38.48

11 *Magnesium as Mg mg/lit 64.152 388.80 50.54 19.93

12 Phosphate as P mg/lit <0.1 0.30 <0.1 <0.1

13 Sulphates as SO4 mg/lit 128.00 214.56 58.42 24.87

14 Iron as Fe mg/lit <0.05 2.76 0.17 <0.05

15 Fluoride as F mg/lit <0.1 1.0 <0.1 <0.1

16 Nitrate as NO3 mg/lit 1.37 54.87 18.24 0.196

17 Sodium as Na mg/lit 122.34 361.60 107.92 45.87

18 Potassium as K mg/lit 1.88 18.00 4.10 2.76

19 Manganese as Mn mg/lit <0.1 <0.1 <0.1 <0.1

20 Copper as Cu mg/lit <0.1 <0.1 <0.1 <0.1

21 Chromium as Cr+ mg/lit <0.1 <0.1 <0.1 <0.1

22 Nitrite as NO2 mg/lit <0.1 3.76 0.71 <0.1

23 Nickel as Ni mg/lit <0.1 <0.1 <0.1 <0.1 24 Zinc as Zn mg/lit <0.1 <0.1 <0.1 <0.1 25 Cadmium as Cd mg/lit <0.1 <0.1 <0.1 <0.1 26 Tin as Sn mg/lit <0.1 <0.1 <0.1 <0.1 27 Lead as Pb mg/lit <0.1 <0.1 <0.1 <0.1 28 Coli Form No. Per 100ml 240 3110 250 210

29 DO mg/lit 3.7 0.2 0.5 3.4

Ground Water Quality Results

Sr.

No.

Location

No.

Name of Station Source of

sample

Distance

in km

Direction

1. GW-01 Master Tank of Plant Tube well - -

2. GW-02 Umariya Chauki Tube well 2.50 N

3. GW-03 Narsinghpura Tube well 1.0 S

4. GW-04 Bagphal Tube well 2.0 SE

5 GW-05 Nava Tube well 1.50 SW

6 GW-06 Umaria Tube well 1.50 NW

7 GW-07 Khodi Tube well 0.50 E

8 GW-08 Banihar Tube well 1.0 E

Sr.

No

Test Parameters Unit GW-01 GW-02 GW-03 GW-04


Executive Summary


M/s CES,

Bhopal

1 pH - 7.56 7.50 6.98 7.09


3 Turbidity NTU <0.1 ,0.1 <0.1 <0.1









12 Phosphate as P mg/lit <0.1 <0.1 <0.1 <0.1


14 Iron as Fe mg/lit 0.110 0.18 <0.05 <0.05

15 Fluoride as F mg/lit <0.1 0.89 0.94 0.92







22 Nitrite as NO2 mg/lit <0.1 <0.1 <0.1 <0.1

23 *Nickel as Ni mg/lit <0.1 <0.1 <0.1 <0.1 24 *Zinc as Zn mg/lit <0.1 <0.1 0.19 0.52

25 *Cadmium as Cd mg/lit <0.1 <0.1 <0.1 <0.1 26 *Tin as Sn mg/lit <0.1 <0.1 <0.1 <0.1 27 *Lead as Pb mg/lit <0.1 <0.1 <0.1 <0.1 28 Ecoil No. Per 100ml <2.0 <2.0 <2.0 <2.0

Sr. No

Test Parameters Unit GW-05 GW-06 GW-07 GW-08

1 pH - 7.10 7.82 7.09 7.22


3 Turbidity NTU <0.1 <0.1 0.40 <0.1









12 Phosphate as P mg/lit <0.1 <0.1 <0.1 <0.1


14 Iron as Fe mg/lit <0.05 <0.05 0.12 0.15

15 Fluoride as F mg/lit <0.1 <0.1 <0.1 <0.1







Executive Summary


M/s CES,

Bhopal


22 Nitrite as NO2 mg/lit <0.1 <0.1 <0.1 <0.1

23 Nickel as Ni mg/lit <0.1 <0.1 <0.1 <0.1 24 Zinc as Zn mg/lit <0.1 <0.1 0.30 3.62

25 Cadmium as Cd mg/lit <0.1 <0.1 <0.1 <0.1 26 Tin as Sn mg/lit <0.1 <0.1 <0.1 <0.1 27 Lead as Pb mg/lit <0.1 <0.1 <0.1 <0.1 28 *E-coil No. Per 100ml <2.0 <2.0 <2.0 <2.0

iii. Ambient Noise Level

S. No. Location Code L day L night

Min Max Min Max

1. Khori 45.50 82.20 38.60 56.80

2. Naya 42.20 64.50 34.20 43.60

3. Umaria 40.30 75.10 33.60 36.30

4. Narsinghpura 39.50 54.20 33.20 34.60

5 Umariya Chouki 36.50 58.60 33.20 34.20

6 Bagphal 56.20 88.20 38.90 55.20

7 Banihar 56.30 87.20 36.20 54.20

8 IDENTIFICATION OF IMPACTING ACTIVITIES

S No Activity Proposed Management/Mitigation Measures

Impact

Construction Phase

1. 1. Air Emissions Dust and air emission particularly due to the excavation, construction, movement of vehicles, concrete mixing machinery, & DG set resulting in air pollution.

• Provision of spraying water to reduce dust emission.

• The amount of exposed ground and stockpiles will be minimized so that re-suspension due to wind and subsequent dust fall is prevented. Heights of stock piles should control dust fall in nearby areas.

• Ensuring all vehicles, generators and compressors are well maintained and regularly serviced.

• Connection will be taken from state Electricity Board during construction phase, & DG set would be kept as stand by.

NA air

2 Workforce & arrangement

• Workers numbering 75-100 will be working at the site.

• Local workers will be employed. • Water will be source through

NA water SB socioeconomic


Executive Summary


M/s CES,

Bhopal

• About 3-5 m3/day of water will be required for drinking & washing purposes.

ground water and proposed water reservoir.

3 Soil and Groundwater contamination due to

• Accumulation of water in excavation

• Contamination of soil due to leakage of oil from vehicles & equipment.

• Spillage of concrete mixture containing additives and plasticizers.

• Spillage of construction material containing heavy metals, paints, coating, liners etc.

• Wherever possible care will be taken to prevent water from entering excavations

• Spillage of oil from construction vehicles and equipments will be avoided. These should be inspected by supervisor for any leakage of oil.

• The contamination of soil will be avoided by suitable soil conservation measures.

• Care will be taken to compact the soil after refilling so that, soil erosion and consequent soil import is avoided.

• Special care will be taken during deliveries of construction materials.

• Local Nalla is passing 500 mt away from the boundary wall of proposed site, which meet to Gularjhira River and ultimately to river Narmada. Waste water generated from construction area like equipment washing, hand washing etc will be collected in impervious collection pit for reuse in curing activity.

• Ensure that workers know what to do in the event of a spillage. It will be ensured that all deliveries are supervised by a responsible person.

NA land NA ground water

4 Noise generation Construction noise mainly due to excavation, plying of vehicles, operations of construction machinery, operation of DG set etc.

• The vehicles used will be with the standard limiting noise output.

• Wherever this cannot be achieved the area will be earmarked as high noise level area requiring use of ear protection gadget.

• Regular monitoring should be done so that appropriate measures can be taken

• DG set would be provided with acoustic enclosures

NA noise


Executive Summary


M/s CES,

Bhopal

5 Storage and handling of concrete

• Cement powder, concrete retarding will be stored in areas away from storm water, grids, channels and watercourses or adequate measures will be taken to protect against pollution.

• Storage of all potentially polluting substances will be located on impermeable surfaces with controlled drainage.

• Storage areas will be fenced off and, when not in use, locked to prevent theft and vandalism.

• Cement powder will be stored under cover and kept dry in order to prevent wastage.

NA resources

6 Solid waste and Hazardous waste Generation

• Recyclables – Cements bags, waste paper, unusable steel scrap and cardboard packing material

• Inert – Excavated earth and concrete debris

• Waste oil from DG set

• Recyclables will be sold to authorized vendors/recyclers

• Inert material will be used as much as possible for the internal road construction and leftover will be sold to road contractor

• Waste oil will be stored in HDPE drums and will be sold to authorized recyclers

0- land,

7 Socio Economic environment • Workers numbering 100 will

be worked temporary at site during construction

• Direct & indirect temporary employment opportunity.

SB on socio economy

Operation Phase

1 Air Emission • Emission from DG set. • Emission from Boiler

Captive power plant of 6 MW is proposed to meet the power requirement

Boiler will be provided with Bag Filter

Adequate vent would be provided DG set with adequate stack height is proposed as per guidelines of CPCB

NA Air

2 Soil & Ground Water • Contamination of soil due to

spillage of oil from machinery

Spillage of oil from equipments will be avoided. These should be inspected by supervisor for any leakage of oil.

Ensure good operational practice during transfer operations to avoid any spillage.

Care would be taken to avoid entering spilled oil in water course.

0 Land.

3 Noise DG set would be provided with NA on noise


Executive Summary


M/s CES,

Bhopal

• Generation of noise due to operation of steam turbine, DG set etc.

• Noise generation due to inflow of human being

acoustic enclosures

Noise shield shall be provided wherever required

Employees and others would be guided properly with sign board

4 Water • Contamination of soil and

ground water due to discharge of waste water

No discharge of water will take place

Boundary wall all along the nalla section with adverse slope is proposed.

The drain along the boundary wall (inside the premises) is proposed to prevent to meet any runoff from premises to nalla.

Ground water table is anticipated to be rise by creation of water harvesting structure and water body

O on water discharge NB on Water resources

5 Flora and Fauna • Disturbance of flora and fauna

due to illumination, & temporary / unexpected fluctuations in lighting

• Disturbance of flora & fauna due to noise generation from DG set

Working of unit would be in day hours only

DG set will be used only in case of power failure and will be having acoustic enclosure

Sufficient buffer zone between operational area and plant boundary

NA on flora & fauna

6 Solid Waste Generation of following solid waste

• Recyclables – Waste paper, sludge and DDGS, broken bottles

• Plastics • Bio-degradable – Kitchen

waste • Waste oil from DG set

Recyclables will be sold to authorized vendors/recyclers/buyers

Bio degradable waste will be disposed off at trenching ground

Waste oil will be sold to authorized recyclers

Spent carbon and spent resin will be disposed off at TSDF.

NA land, NA on flora and fauna

7 Socio economic environment • Employee will be working at

site during day ours

• Generation of indirect employment

• Cultural and religious • Gross economic product • Medical facilities

Direct & indirect employment opportunity

Positive impacts since the employees are from different culture and religion.

Positive impact due to change in zonal economy.

Positive impact due to health care’s facilities for workers & villages.

Positive impact due to implementation of need base programmes in the area under CSR

SB on socio economy

8 Plantation around site Systematic plantation of trees in SB Flora,


Executive Summary


M/s CES,

Bhopal

Plantation in and around site to mitigate pollution

and around premises. There will different sp. planted in the plant premises and which will create positive sign towards healthy environment.

Ambient Air, Land and Noise

9 ENVIRONMENT MANAGEMENT PLAN

The project will be implemented with environment friendly technology. This

distillery would be a zero discharge as no liquid waste will be discharged from

the project activity.

1. Air Pollution Control

• Bag filter shall be provided at stack of boiler to control the emission below

50 mg per cubic meter.

• Coal quality shall be ensured to be used as fuel in boiler

• Adequate stack height of 50 mt for boiler’s stack and 30 mt for the DG set

will be provided for better dispersion.

• Dust collectors system shall be provided at various material transfer points.

• Online continuous monitoring system shall be provided to ensure that

suggested limits on stack emission loads should be met honestly at all the

time

• Ambient air quality and stack emission shall be regularly monitored to

ensure that ambient air quality shall be met the limit at all the time.

• The work zone and surrounding areas should be monitored regularly.

• Implementation of recommendations of on Green Belt with the help of local

forest department.

• Storage area shall be clearly earmarked.

• Enclosure shall be provided for all the loading & unloading operations, if

possible.

• All transfer points shall be fully enclosed. Conveyors shall be provided with

conveyor cover.

• Maintenance of air pollution control equipment shall be done regularly.

• Provision of dust mask for all workers.

2. Noise Mitigation

• Walls and ceilings of the concerned buildings should be lined with sound

absorbing materials.

• Properly insulated enclosures should be provided to staff working close to

the high noise sources.

• Noise attenuating devices like ear plugs and ear muffs should be provided to

the workers exposed to high noise level.

• The siren for shift change should be adjusted to different levels during day

and night i.e. the sound level difference between day and night should be a

minimum of 10 dB(A).


Executive Summary


M/s CES,

Bhopal

• Sufficient green belt should be maintained around the plant.

• Regular monitoring of noise level should be carried out and corrective

measures in concerned machinery should be adopted accordingly.

• Silencers shall be provided in the areas generating high noise.

• Proper care shall be taken by incorporating sound-proof enclosures for

equipments and providing earmuffs and earplugs for operators.

• D.G. Set will be enclosed in a proper acoustic enclosure to reduce the noise

emanating from it.

• Maintenance of Machinery & vehicles will be done in a sustainable manner

to ensure best performance and less noise.

• Vehicles would not be allowed to queue outside the plant on the highway.

Vehicle and people flow during shift changes should be regulated by

allowing exits in a phased manner.

• Moreover, continuous exposure in noise generating units shall be avoided.

Workers will be subjected to regular medical examination for any symptoms

of hearing loss.

3. Water Management

Total Water requirement of the plant will be around 2041 KLPD after capacity

expansion which is inclusive of existing as well as proposed. Water requirement

of the plant is proposed to be met by ground water sources and internal

recycling of water. M/s AABL has also applied for surface water sources from

River Narmada at Water Resource Department of MP.

Efforts would be made to conserve as much water as possible by recycling and

reusing. Liquid effluent would be evaporated entirely and its process

condensate will be utilized in fermentation/process. Record of recycled water to

process for utilization in liquefaction/fermentation/cooling tower and to

gardening should be kept (both for quantity and quality details).

• Construction of boundary wall at Nalla side should be taken up prior to

other civil work to prevent the flow of any contaminants in that direction.

• Embankment of both bank of nalla with providing slope at higher elevation

to prevent the entering of water from plant side.

• Water harvesting structure shall be constructed the total recharge proposed

is 967344.07 m3/annum (2650.26 m3/day) which is more than the total

(existing and proposed) withdrawal.

• A drain along the boundary wall shall be made, which will join the settling

tank to protect the flow of contaminant at outside of premises if any.

• Since unit is having adequate land, it is recommended for construction of

water reservoir. The capacity of water holding structure should be for 120


Executive Summary


M/s CES,

Bhopal

days and same will be filled with monsoon water. The size of the water body

may be considered for volume of 92000 M3

• Web camera for monitoring of ZLD condition is observed for the existing unit

and same shall be implemented for upcoiming project of capacity

expansion.

• Diesel and oil spills from diesel generator & fuel storage area.

• Oil spills and leaks from vehicle parking lots and washing area.

• Leachate generation from the waste.

• Regular inspection and cleaning of storm drains.

• Cover waste storage areas.

• Secondary containment and dykes in fuel/oil storage facilities.

• Conducting routine inspections to ensure cleanliness.

• Preparation of spill response plans, particularly for fuel and oil storage

areas.

• Good housekeeping in the above areas.

• The proposed Grain distillery will be be a “Zero Liquid Discharge” distillery.

• Liquid effluent would be evaporated entirely and its process condensate will

be utilized in fermentation/process.

• Record of wastewater returned back to process for utilization in

liquefaction/fermentation/cooling tower and to gardening should be kept

(both the quantity and quality details).

• In order to reduce the water consumption by plant, it is recommended to

carry out a water audit every year. The study shall focus on water

consuming operations and measures to reduce water use.

• Water table levels shall be measured at the baseline stations once every

season.

Effluent Treatment

Grain Slops (Spent Wash) will be taken through Centrifuge Decanters for

separation of Suspended Solids separated as wet cake and which goes as cattle

feed as it contains higher protein and fiber content. (Also known as DWDG –

Distillers Wet Dry Grains).Thin Slops from the Decanter Centrifuge are partly

recycled back to process (30-35%) and partly taken to Thins Slops Evaporation

Plant for concentration of remaining solids to form a Syrup. This Syrup is also

mixed into the Wet Cake coming out of Centrifuge through ribbon mixer and fed

to drier where it is concentrated using steam upto 90%w/w solids. The dried

product is called DDGS & sold as Cattle Feed. The Process condensate is cooled

and collected into a neutralization tank with sufficient residence time. After

treatment in CPU, the permeate is used in process and reject is fed to

evaporation.

4. Solid Waste Management


Executive Summary


M/s CES,

Bhopal

• Fly ash from the boiler would be disposed / utilized in brick manufacturing.

• The solid waste from the grain based operations generally comprises the

fibres and proteins in the form of DDGS, ideally used as Cattle Feed.

• The sludge from CPU will be sent to the Sludge Drying Beds which can be

used as soil.

• Waste papers and boxes will be Sold off to vendors/ recyclers

• Used oil from DG set will be given to authorized recyclers.

• Broken bottles shall be given to recyclers

Detail of Waste and Suggested Management

Type Of Waste Quantity Storage Utilization/ Disposal

DDGS 60-90 TPD + 56 -62 TPD

Covered shed Sold as cattle feed directly

Boiler ash (20 TPD and 45 TPD )

Silo Brick making to Brick Manufacturing unit at Barwaha Industrial area

Waste papers/Boxes

2 T.P.D. Covered shed Sale to recyclers

Used Oil < 500 lit per year HDPE drums in covered shed

Given to re-cycler authorized by MPPCB/MoEF

Waste Resin From DM plant

200 Kg per year Store in MS Drums

Shall be disposed off at TSDF, Pithampur

Waste activated Carbon

50-75 Kg per year Store in MS Drums

Shall be disposed off at TSDF Pithampur

5 Green Belt Development Plan

Year Area ( Acres/sq mt) Number of Plants

Existing ( Adjoining land )

9.32/ 37717

Approx. 3500 (further adding of 3950 is required to comply with the guideline of 2000 plant per hectare )

1st Year 0.5/2024 400

2nd Year 0.5/2024 400

3rd Year 0.5/2024 400

4th Year 0.5/2024 400

5th Year 0.11 /445 200

Total 11.43/ 46258 5300 + 3950

6 Socio economic welfare activities


Executive Summary


M/s CES,

Bhopal

M/s AABL at Village – Khodi, Tehsil – Badwaha, District – Khargone, Madhya

Pradesh has made good efforts for the extending the benefits to the people of

the area. For the purposes to meet socioeconomic development objectives, they

have proposed to assign their dedicated staff for having regular touch with local

surrounding villages and corner meetings with village residents. They also

consider supplementing any immediate requirement whether raised by local

governance or by individuals, which could be taken care of in near future.

Social welfare activities are being taken up on a large scale for the area.

The social welfare activities can be planned in the following area of

interventions:

• Promotion of advanced agriculture practices such as drip irrigation in crop

produce

• Sanitation or Hygiene related community support through Swachchh Bharat

Mission

• Facilitating healthcare checkups and medical camps to common health

problems.

• Tree plantation and development of green belt.

S. no Need Identified For

CSR Plan

Activities Budgetary

Provision (Rs.

In lacs )

1 Skill Development

Programmes for Youths

as per the requirement

of the Unit

Facilitating self-employment skill

generation vocational training programmes

for creating better self employment

ventures through inducing skill among the

youths as per the requirements of the unit.

A Apprentice type training.

40

2 Ensuring Safe drinking

water and Healthy

Sanitation Practices

For ensuring this Awareness generation

campaign, wall writing, village level theme

camps. Construct of toilets to stop open

defecation at Khodi ,Umriya ,Naya

,Nargingpura, Bagphal, Umariya Chauki

,Banihar

Provision of supply of drinking water or

payment of bills of water supply of villages.

80

3 Rainwater harvesting in

the villages

Rain water harvesting in the villages Khodi

,Umriya ,Naya ,Nargingpura

Bagphal, Umariya chauki ,Banihar.

30

4

Agriculture improvement

camps.

Promotion of Drip Irrigation amongst Farmers

Facilitate youths & farmers of selected

villages both on on-farm and off-farm

activities based on need, interest and

market potential. It will create better

employment opportunities for the

community.

Promotion of advanced agriculture practices

and water efficient farming practices.

70


Executive Summary


M/s CES,

Bhopal

5 Provision of solar lights

in the villages and green

belt development in and

around the surrounding

villages

Solar light at common property of

surrounding villages and green belt

development along the village road, schools,

panachayat Bhawan at Khodi ,Umriya

,Naya ,Nargingpura, Bagphal, Umariya

chauki ,Banihar etc

50

7 Infrastructure

development at School

Infrastructure facilities at schools of

nearby villages in terms of provision of

computers, teachers, facility of safe

drinking water facility, separate toilets for

girls and boys etc.

50

8 Need base assistance to

individual basis

In consideration and with recommendation

of gram panchayat

10

Total 330

10 ENVIRONMENTAL MANAGEMENT CELL & MONITORING PROGRAMME

Keeping the utility of the monitoring results in the implementation of the

environmental management programme, an organisation is required to be

established a cell under Manager Environment. The team will be responsible

for:

a. Collection of air and water samples, work zone monitoring for air

pollutants

b. Analysis of water and air samples

c. Implementation of control and protective measures

d. Co ordination of environmental related activity within the project as well

as with outside agency

e. Collection of statistics of health of workers and population of

surrounding villages

f. Green belt development

g. EMC will oversee that environmental control measures are implemented

as per approved action plan

h. Planning of conservation programmes with to respect of water, waste and

energy

i. Proper documentation of all the field monitoring and laboratory analysis

results.

j. EMC will prepare periodic progress reports, which will include the

analysis and inspection results. Environmental audit results and action

taken should also be properly documented.

Project Cost of existing unit of 104 KLD

Sr. No.

Particulars Investment (in Lacs)

1 Capital cost of Plant & Machinery, land & Building 5365


Executive Summary


M/s CES,

Bhopal

2 Cost incurred on environmental measures inclusive of bag filter, MEE, dryer, etc, , Online monitoring system, web camera etc 1302

3 Recurring cost on environmental measures inclusive of monitoring of environmental parameters, green belt development, maintenance

204 lacs per annum

Project Cost of proposed unit of 137 KLD

Sr. No.

Particulars Investment (in Lacs)

1 Land & Site Development 1800 Lacs

Building & Civil Works

2 Plant & Machinery 4560 lacs

3 Boiler, Turbine & WTP etc. 3605 Lacs

4 Miscellaneous fixed assets (Transport, weigh bridge, fire fighting) 385 Lacs

Total 10350 Lacs

5 Cost to be incurred on environmental measures 2125 Lacs

Gross Total 12475 Lacs

Taxes & Duties 1372 Lacs

Grand Total 13847 Lacs

Environmental Monitoring Cost

Segment Plan Action Plan Budget allocation per Annum ( Approx)

Air Environment Monitoring of Environmental parameters of AAQM

Every month Rs. 1,92,000/- @ 4000 per sample

Monitoring of stack emission

Continuous On line system

Rs. 1,00,000 ( Approx)

Water Environment

Monitoring of ground water (Pre and post Mansoon )

Rs. 1,20,000/ @ 10,000 per sample For 12 sample in a year

Monitoring of Surface water courses

(Pre and post Mansoon )

Rs. 1,20,000/ @ 10000 per sample For 12 sample in a year

Noise Environment

Monitoring of noise prone location

Quarterly Rs 64,000/- @ 2000 per sample for 32 samples in year


Executive Summary


M/s CES,

Bhopal

Soil Environment

Monitoring of soil quality villages around plant site

Yearly Rs. 60,000/ @ 10,000 per sample For 06 sample in a year

Health surveillance Programme

Regular Health check up of employees

Once in year for 100 number

Rs 10,00,000/- (Rs 10000/- per head for 100 number)

Green Belt development programme

Rs.19,02,500 for 5 years Rs 3,80,000 per year for initial 5 years and Rs 1,50,000 for subsequent yearAvg

Misc. - - Rs. 2,00,000/-

Total (A ) Rs 20,06,000/-

* Fund for CSR Activities

- Total (B ) Rs 3.25 Crore ( 2.5% of total cost) Rs. 16.25 Lac per annum

Grand Total Rs. 36,31,000

11 CONCLUSIONS

It is safe to say that the project is not likely to cause significant impact on the

environment of the area, as adequate preventive measures will be adopted to

contain the various pollutants within permissible limits. Green belt

development around the area will be taken up as an effective pollution

mitigating technique. Community impacts will be beneficial, as the project will

generate significant economic benefits for the region. With the effective

implementation of the Environment Management Plan (EMP) during the plant

activities, the proposed project can proceed without any significant negative

impact on environment.

M/s AABL will generate a fair amount of direct, indirect and induced

employment in the study region. The local economy will receive a boost due to

services generated by the company. Due to the implementation of the project

activity there shall be improvement in the standard of living viz. better

education, improved health and sanitation facilities housing and acquisition of

consumer durable. This is envisaged as a major positive benefit.

The conclusion emerging out of the EIA study suggests that the proposed unit

will adequately take care of the control measures and high standard of

mitigation efforts will be followed. It is therefore requested that necessary

environmental clearance may be granted for the proposed distillery unit of M/s

AABL with appropriate stipulations.

EXECUTIVE SUMMARY - MP Pollution Control Board

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