ESCO EverSharp™ Cast Lip System

ESCO EverSharp™ Cast Lip System For Hydraulic Machines

With the Posilok® Plus Tooth System

www.escocorp.com2

ESCO Corporation

With a history of proprietary products and a reputation for engineering

and metallurgical expertise, ESCO is a leading manufacturer of

technically-rich ground engaging tools and durable wearparts for mining,

construction, dredging and other industrial applications. ESCO also

produces a wide array of critical components for the aerospace and

power-generation markets. By designing better products, eliminating

waste, reducing costs and improving continuously – ESCO is a global

leader in providing customers with Quality, Value and Speed.

ESCO Engineered Products

With manufacturing facilities throughout North and South America,

Europe and Asia – and licensees in key markets around the world –

ESCO Engineered Products is the customer’s choice for premier,

field-tested wear solutions and ground engaging tools for the toughest,

most challenging applications.

www.escocorp.com3

Lifting eyes

Features and Benefits

Improved safety

Hammerless point locking mechanism with the ESCO Posilok Plus tooth system

Reduced shroud weight for easier handling

Enhanced Strength and Reliability

20% decrease in peak stress for increased lip service life

Cast shroud mounting base maintains proper fit longer

Back drag stabilization reduces chance of shroud breakage

Reduced Drag and Fuel Consumption

Increased nose angle reduces wear on the rear of adapter

Lip and shroud bottoms moved up to reduce drag and improve penetration

Improved lip assembly profile for more efficient bucket curl and filling

Reduced Maintenance

Replaceable shroud mounting base lasts longer and is easy to replace

Hinge-lock design allows for easier shroud removal

Improved profile reduces component wear

EverSharp™ Cast Lip System

With ever increasing power and demanding conditions, today's large hydraulic mining machines require a lip system with exceptional strength and reliability. ESCO's EverSharp cast lip system for mining applications is the answer. Cast in premium ESCO alloys, the

EverSharp lip system is not only tremendously strong, but designed for increased safety and

excellent performance. The ESCO Posilok® Plus tooth system with its hammerless locking device is

standard, offering improved safety, reliability and penetration.

Cast shroud base

Slim profilePosilok Plus tooth system

Cast lip

EverSharp hinge-lock

EverSharp shroud

www.escocorp.com4

EverSharp™ Cast Lip System

Lip Profile and GET Placement Optimized

The EverSharp lip profile reduces wear and improves bucket loading. FEA analysis was used to optimize the stress distribution, making the EverSharp lip offering lighter and stronger than the ESCO Loadmaster® lip system. The lip bottom and shroud are moved up and out of the wear path to reduce wear and allow a more efficient bucket curl. The result is reduced maintenance, improved fuel economy and better productivity.

Innovative Lip and Wear Part Design

Nose angle increased to move adapter bottom out

of the wear path

Elevated shroud profile reduces drag

Profile moved up to reduce heeling

Unique Shroud System with a Hammerless Lock

The EverSharp cast shroud base is significantly harder than the lip surface and maintains the fit geometry through multiple shroud replacements. When replacement is needed, it can be done with minimal welding that does not require templates or grinding shroud fit surfaces.

The EverSharp shroud locking system is easy to use and extremely reliable. Two cast locking mechanisms are hinged together and held firmly in place with a Torque Wedge pin that is easily installed and removed with a hex head drive tool. The hinged design is the key feature allowing easier installation and removal.

Cast shroud nose

EverSharp shroud

Torque Wedge™ pin

EverSharp hinge-lock

www.escocorp.com5

Hammerless locking pin

Features and Benefits

Improved safety

Hammerless locking system

Installation and removal of the lock requires minimal manual effort

Easy to Use/Low Maintenance

Torque Wedge™ pin screws in clockwise for easy installation and removal

Plug keeps fines from building up in the hex recess of the pin

Changes are performed with a standard size hex

Greater Productivity

Two-piece system enables efficient use of wear metal and minimizes downtime

Slim profile delivers greater penetration

Longer wear life and greater impact resistance with ESCO superior alloys

Reliability

Fully stabilized nose provides reliable, robust fit

Fit relationship and secure lock minimize chance of breakage or failure

Superior fatigue resistance allows the product to keep working when others fail

Posilok®

Plus Mining Tooth System

ESCO, the proven leader in mining wear parts, presents the latest innovation in tooth systems for demanding mining applications. The Posilok Plus system provides the same strong reliability of the ESCO Posilok system but with the safety of a hammerless locking

device. Cast in premium ESCO alloys, Posilok Plus offers an unprecedented

combination of performance, wear life, safety and ease of use.

The Posilok Plus system will be available to fit mining class hydraulic face shovels, excavators, draglines and cable shovels.

Slim profile for maximum penetration

Optional wear caps provide additional

protection

Fully stabilized nose

Lifting eye for easier handling

www.escocorp.com6

Posilok®

Plus Mining Tooth System

Draglines

TKTVP: For highly abrasive, low impact conditions. Ideal for shaving layered or stratified materials

TKAT: Heavy-duty, non-reversible, below centerline point for high impact, high abrasion applications. Superior performance in the most demanding conditions.

TKTL: General purpose sharp profile point for moderate impact and abrasive conditions. Profile similar to TKAT.

Shape and Size Offering

Available Now – TKAT: 92, 112, 122, TKHMA*: 92, 112, TKRXL*:122

Available in the second half of 2009 – TKRML: 92, 112, TKRXL*: 92, 112, TKH: 112, 122, TKHA: 92, TKPL: 92, TKTVP: 92 TKTL: 92, 112, TKHM*: 122, TKTV: 122, TKA: 122

*Point shapes for wear cap adapters

Hydraulic Excavators and Face Shovels

TKHM/TKHMA: General purpose sharp profile point with excellent penetration for moderate abrasion and impact.

TKH/TKHA: Centerline point for high abrasion applications. Slightly paneled for self-sharpening.

TKTVLB: Long split bit for easy penetration on low impact, high abrasion applications.

TKRML: Long mining point with exceptional strength and maximum wear life for extreme conditions.

TKRXL: Long point provides superb balance of abrasion resistance and penetration for tough applications. Profile similar to TKRML.

Point Shapes

www.escocorp.com7

Quality

Speed

Value

Quality, Value and SpeedESCO’s culture of Quality, Value and Speed (QVS) and lean manufacturing is integral to everything we do. From boardroom to break room, from office to plant floor – ESCO employees strive to reduce waste, ensure safety, drive down costs, decrease lead times, standardize production techniques, and improve continuously. The result: ESCO production output meets strict specifications and offers customers superior flexibility and value. These business practices also create sustainable economic, environmental and social benefits for our employ-ees and in the communities where we operate.

Continuous QVS assessment of each ESCO facility worldwide is based on the following criteria:

Quick reaction to changes in customer demand

Reduced cost of ownership through enhanced product performance

Products which are easier and safer to replace than the competition’s

Longer wear life than competitors

Engineering expertise and product support

Electronic link to customer order processes

Real-time customer access to supply chain data

Rapid prototyping capability

Global supply chain management

Metal industry expertise

Capability to identify, eliminate and prevent defects at the source

Operational stability

Established culture of continuous improvement

Production process excellence

Total material traceability

In-house metallurgical testing

Foundry operations: ISO 9001 certified

© 2009 ESCO Corporation. All Rights Reserved. All other brand or product names are trademarks of their respective holders.

www.escocorp.com

ESCO Corporation is the preferred provider of technically rich metal components and wear

solutions for industrial applications. ESCO has over 40 locations and affiliates worldwide.

North America2141 NW 25th AvenuePortland, OR 97210PH: 800.523.3795 | 503.228.2141

Latin AmericaAv. Engenheiro Gerhard Ett., 1.215Distrito Industrial Paulo Camilo, CEP 32530-480Caixa Postal 256 Betim, Minas Gerais BrazilPH: 55 31.3539.1200

Europe, Africa, Middle East, Commonwealth of Independent StatesRue des Fours à Chaux7080 Frameries, BelgiumPH: 32.65.611.555

Asia Pacific1 Scotts Road, Number 16-08Singapore 228208 PH: 65.6733.5858

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Reference Référence

Bezeichnung Riferimento

Amm/in

Bmm/in

Cmm/in

Dmm/in

Weight Poids

Gewicht Pesokg/lb

SPOOL ID WEDGE IDWearcap Bouclier

Schutzschilde Rinforzo

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Weight Lock LockReference Poids Clavette ClavetteRéférence Gewicht Keil Keil

Bezeichnung A B C D Peso Chiavetta ChiavettaRiferimento mm / in mm / in mm / in mm / in kg / Ib CAPS95CHD 597 / 23,50 151 / 5,96 51 / 2,00 281 / 11,05 165 / 363 S95RPN S95PN-CS95RMX 603 / 23,75 153 / 6,03 104 / 4,08 272 / 10,70 129 / 284 S95RPN S95PN-CS95RS 537 / 21,15 230 / 9,06 52 / 2,05 272 / 10,70 96 / 211 S95RPN S95PN-CS95SD 597 / 23,51 140 / 5,51 43 / 1,70 272 / 10,70 95 / 209 S95RPN S95PN-CS95VX 609 / 23,96 27 / 1,07 45 / 1,78 272 / 10,70 93 / 205 S95RPN S95PN-C

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Bezeichnung A B C D Peso Chiavetta ChiavettaRiferimento mm / in mm / in mm / in mm / in kg / Ib CAPS95CHD 597 / 23,50 151 / 5,96 51 / 2,00 281 / 11,05 165 / 363 S95RPN S95PN-CS95RMX 603 / 23,75 153 / 6,03 104 / 4,08 272 / 10,70 129 / 284 S95RPN S95PN-CS95RS 537 / 21,15 230 / 9,06 52 / 2,05 272 / 10,70 96 / 211 S95RPN S95PN-CS95SD 597 / 23,51 140 / 5,51 43 / 1,70 272 / 10,70 95 / 209 S95RPN S95PN-CS95VX 609 / 23,96 27 / 1,07 45 / 1,78 272 / 10,70 93 / 205 S95RPN S95PN-CD47A(,L#@D47A(7(,1L#@67)5)7%(,L@!"L(7 4,5($@D47A(74"L

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ESCO EverSharp™ Cast Lip System

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