Environmental effects on the mechanical behaviour of pultruded jute/glass fibre-reinforced polyester...

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Environmental effects on the mechanical behaviour of pultruded jute/glass fibre-reinforced polyester hybrid composites Hazizan Md Akil a,c , Carlo Santulli b , Fabrizio Sarasini b,, Jacopo Tirillò b , Teodoro Valente b a School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia, 14300 Nibong Tebal, Penang, Malaysia b Department of Chemical Engineering Materials Environment, Sapienza-Università di Roma, Via Eudossiana 18, 00184 Roma, Italy c Cluster for Polymer Composites (CPC), Engineering & Technology Research Platform, Universiti Sains Malaysia, Engineering Campus, 14300 Nibong Tebal, Pulau Pinang, Malaysia article info Article history: Received 9 September 2013 Received in revised form 27 December 2013 Accepted 21 January 2014 Available online 28 January 2014 Keywords: B. Environmental degradation Natural fibres A. Polymer–matrix composites (PMCs) E. Pultrusion B. Mechanical properties abstract The environmental degradation of the mechanical properties of pultruded jute and jute/glass hybrid rein- forced polyester composites with high fibre volume fraction (0.70) has been investigated with special focus on the effects of water ageing and moderate temperature (up to 80 °C). Water absorption tests were conducted by immersing specimens in distilled water at room temperature until saturation (4076 h). Water absorption curves and characteristic parameters such as coefficient of diffusion and equilibrium moisture content were determined. The composites exhibited a deviation from the Fickian behaviour with a positive role played by the addition of glass fibres in terms of moisture resistance. The influence of water uptake on tensile and flexural properties of composites was evaluated and a significant reduc- tion in both strength and modulus was observed, with a superior strength retention offered by hybrid composites. Acoustic emission (AE) and scanning electron microscopy enabled to identify the weakening of fibre/matrix interface induced by water ageing. The effects of temperature were mitigated by glass fibres if compared with the higher degradation experienced by jute fibres. Ó 2014 Elsevier Ltd. All rights reserved. 1. Introduction Ecological and environmental concerns have triggered an in- creased interest in natural materials. In this regard, an interesting environmentally friendly alternative for the use of glass fibres as reinforcement in engineering composites is represented by ligno- cellulosic fibres such as flax, jute, hemp, sisal, kenaf, bamboo, ra- mie, which have been the subject of many comprehensive reviews in the last years [1,2]. Natural plant fibres are renewable, nonabra- sive and give reduced concern with health and safety during han- dling. In addition, they show excellent specific mechanical properties, low cost, low density and enhanced energy recovery compared with traditional glass and carbon fibres. This favourable price-performance ratio, in combination with a marked environ- mentally friendly character, is crucial for their acceptance in large volume engineering markets such as the automotive and construc- tion industry, as confirmed by a projected increase in demand as high as 60% each year in the US and a predicted growth rate from 10% to 22% per year for the natural fibre industry [3]. However, natural fibres also have disadvantages, like inhomogeneous quality and supply cycles, poor water resistance and dimensional stability (swelling), as well as susceptibility to rotting. These represent a major restriction in the successful use of natural fibres in durable composites not necessarily limited to interior and non-structural applications. In this regard, the response of natural fibre compos- ites to a combination of in-service loads and environments is still not well characterised and understood. The generic term ageing can range from the reversible physical ageing effects (such as, for instance, swelling due to moisture absorption) to the more serious and irreversible chemical ageing. The lack of data regarding the ef- fects that such degradations might have on the residual properties of such composites represents a major issue still hindering their wider use, especially in outdoor applications. Nonetheless, this represents an active field of research that is attracting an increas- ing interest [3]. In particular, all polymer composites absorb moisture and the water molecules can act as a plasticizer by influencing simulta- neously the fibres, the matrix and the interface, thus creating re- gions of poor transfer efficiency, which results in a reduction of mechanical properties. It is now well established that composite materials are sensitive to humidity through absorption of water leading to differential swelling between the fibres and the matrix [4]. This situation is even more complicated in the case of natural fibres, which are known to exhibit a poor resistance to water absorption [3,5–9], due to their hydrophilic nature that is related http://dx.doi.org/10.1016/j.compscitech.2014.01.017 0266-3538/Ó 2014 Elsevier Ltd. All rights reserved. Corresponding author. Tel.: +39 0644585408. E-mail address: [email protected] (F. Sarasini). Composites Science and Technology 94 (2014) 62–70 Contents lists available at ScienceDirect Composites Science and Technology journal homepage: www.elsevier.com/locate/compscitech

Transcript of Environmental effects on the mechanical behaviour of pultruded jute/glass fibre-reinforced polyester...

Composites Science and Technology 94 (2014) 62–70

Contents lists available at ScienceDirect

Composites Science and Technology

journal homepage: www.elsevier .com/ locate /compsci tech

Environmental effects on the mechanical behaviour of pultrudedjute/glass fibre-reinforced polyester hybrid composites

http://dx.doi.org/10.1016/j.compscitech.2014.01.0170266-3538/� 2014 Elsevier Ltd. All rights reserved.

⇑ Corresponding author. Tel.: +39 0644585408.E-mail address: [email protected] (F. Sarasini).

Hazizan Md Akil a,c, Carlo Santulli b, Fabrizio Sarasini b,⇑, Jacopo Tirillò b, Teodoro Valente b

a School of Materials and Mineral Resources Engineering, Engineering Campus, Universiti Sains Malaysia, 14300 Nibong Tebal, Penang, Malaysiab Department of Chemical Engineering Materials Environment, Sapienza-Università di Roma, Via Eudossiana 18, 00184 Roma, Italyc Cluster for Polymer Composites (CPC), Engineering & Technology Research Platform, Universiti Sains Malaysia, Engineering Campus, 14300 Nibong Tebal, Pulau Pinang, Malaysia

a r t i c l e i n f o a b s t r a c t

Article history:Received 9 September 2013Received in revised form 27 December 2013Accepted 21 January 2014Available online 28 January 2014

Keywords:B. Environmental degradationNatural fibresA. Polymer–matrix composites (PMCs)E. PultrusionB. Mechanical properties

The environmental degradation of the mechanical properties of pultruded jute and jute/glass hybrid rein-forced polyester composites with high fibre volume fraction (0.70) has been investigated with specialfocus on the effects of water ageing and moderate temperature (up to 80 �C). Water absorption tests wereconducted by immersing specimens in distilled water at room temperature until saturation (4076 h).Water absorption curves and characteristic parameters such as coefficient of diffusion and equilibriummoisture content were determined. The composites exhibited a deviation from the Fickian behaviourwith a positive role played by the addition of glass fibres in terms of moisture resistance. The influenceof water uptake on tensile and flexural properties of composites was evaluated and a significant reduc-tion in both strength and modulus was observed, with a superior strength retention offered by hybridcomposites. Acoustic emission (AE) and scanning electron microscopy enabled to identify the weakeningof fibre/matrix interface induced by water ageing. The effects of temperature were mitigated by glassfibres if compared with the higher degradation experienced by jute fibres.

� 2014 Elsevier Ltd. All rights reserved.

1. Introduction

Ecological and environmental concerns have triggered an in-creased interest in natural materials. In this regard, an interestingenvironmentally friendly alternative for the use of glass fibres asreinforcement in engineering composites is represented by ligno-cellulosic fibres such as flax, jute, hemp, sisal, kenaf, bamboo, ra-mie, which have been the subject of many comprehensive reviewsin the last years [1,2]. Natural plant fibres are renewable, nonabra-sive and give reduced concern with health and safety during han-dling. In addition, they show excellent specific mechanicalproperties, low cost, low density and enhanced energy recoverycompared with traditional glass and carbon fibres. This favourableprice-performance ratio, in combination with a marked environ-mentally friendly character, is crucial for their acceptance in largevolume engineering markets such as the automotive and construc-tion industry, as confirmed by a projected increase in demand ashigh as 60% each year in the US and a predicted growth rate from10% to 22% per year for the natural fibre industry [3]. However,natural fibres also have disadvantages, like inhomogeneous qualityand supply cycles, poor water resistance and dimensional stability

(swelling), as well as susceptibility to rotting. These represent amajor restriction in the successful use of natural fibres in durablecomposites not necessarily limited to interior and non-structuralapplications. In this regard, the response of natural fibre compos-ites to a combination of in-service loads and environments is stillnot well characterised and understood. The generic term ageingcan range from the reversible physical ageing effects (such as, forinstance, swelling due to moisture absorption) to the more seriousand irreversible chemical ageing. The lack of data regarding the ef-fects that such degradations might have on the residual propertiesof such composites represents a major issue still hindering theirwider use, especially in outdoor applications. Nonetheless, thisrepresents an active field of research that is attracting an increas-ing interest [3].

In particular, all polymer composites absorb moisture and thewater molecules can act as a plasticizer by influencing simulta-neously the fibres, the matrix and the interface, thus creating re-gions of poor transfer efficiency, which results in a reduction ofmechanical properties. It is now well established that compositematerials are sensitive to humidity through absorption of waterleading to differential swelling between the fibres and the matrix[4]. This situation is even more complicated in the case of naturalfibres, which are known to exhibit a poor resistance to waterabsorption [3,5–9], due to their hydrophilic nature that is related

Table 1Laminates’ configurations.

Configuration code Stacking sequence Thickness (mm)

J J/J 2.80 ± 0.02JG G/J/J/G 2.70 ± 0.01JGC C/G/J/J/G/C 2.75 ± 0.01JGS S/G/J/J/G/S 2.75 ± 0.02

J = jute fibres, G = glass fibres, C = chopped strand mat, S = surface veil.

H.M. Akil et al. / Composites Science and Technology 94 (2014) 62–70 63

to the free hydroxyl groups of cellulose and lignin, which can holdthe water molecules by hydrogen bonding [1,3]. Several factors areknown to affect the way in which composite materials absorbwater, such as temperature, fibre volume fraction, reinforcementarchitecture, fibre nature (permeable or impermeable), area of ex-posed surfaces, polarity of the molecular structure, degree of cross-linking and degree of crystallinity [10,11]. Moisture diffusion inpolymeric composites is governed by three different mechanismsthat involve (i) diffusion of water molecules inside the microgapsbetween polymer chains; (ii) capillary transport of water mole-cules into flaws at the interface between fibre and matrix due topoor wetting; (iii) transport of water molecules by microcracksin the matrix arising from the swelling of fibres [12–14].

The weaknesses of natural fibre composites can be improved bytreating natural fibres via chemical or physical methods or by theuse of coupling agents [15–17]. Another alternative is representedby the hybridization of natural fibres with more water-resistantsynthetic fibres, which has a profound effect on the water absorp-tion behaviour of the resulting composites [18–21], thus enabling aproper balance in performance and cost. In the present work, theeffect of glass hybridization on tensile and flexural properties ofpultruded jute fibre reinforced polyester composites was investi-gated. Sorption behaviour and retention in mechanical propertiesof the composites after ageing were also studied along with the ef-fect of moderate temperatures (50 and 80 �C) on their flexuralbehaviour, comparing the results with those obtained from as-re-ceived samples at room temperature. Acoustic emission (AE) wasused to investigate the damage mechanisms due to ageing bywater immersion.

Pultrusion is an automated and continuous process suitable formaking high-volume composite parts that have constant cross-sec-tions, in which resin-impregnated yarns are pulled through aheated die at constant speed. As the material passes through theheated die, it becomes completely cured. It can use low-cost fibresand resin systems and usually does not require post-processing.Pultrusion offers an attractive performance-to-price ratio as wellas easy processing, but hardly any literature exists on the pultru-sion of natural fibre composites [22–26] and in particular on theirmoisture resistance. Previous studies [24,25] were based on rod-like pultruded natural fibre composites with jute fibres hybridisedwith glass ones. In [25], pultruded jute/polyester composites weresubjected to water immersion tests in three different environmen-tal conditions including distilled water, sea water and acidic solu-tion at room temperature for a period up to 3 weeks. In this work,from the water absorption curves were obtained the characteristicparameters D (diffusion coefficient) and Mm (maximum moisturecontent) and the effect of the immersion treatment on the flexuraland compression behaviour was investigated. The flexural andcompression properties were found to decrease with the increasein percentage of water uptake and to compensate for water absorp-tion the jute fibres were hybridised with glass ones in [24]. Here,the same experimental investigation was carried out, and bothstudies confirmed the non-Fickian behaviour of such composites,in contrast to what usually observed for synthetic/natural fibre hy-brid composites [18,27]. This confirms the role played by the man-ufacturing process which determines the fibre volume fraction andthe orientation of the fibres. In this regard, the substantial non-uni-formity in the distribution of reinforcement across the compositesled to a pronounced influence of fibre architecture on kenaf/glassfibre hybrid composite [28], where a new design with kenaf fibresin the centre of the cross section encircled by an outer layer of glassfibres proved to be effective in reducing the water absorption at65 �C up to 1000 h. The effect of different geometry (plate-like)and fibre arrangement on mechanical properties of pultruded com-posites was first investigated in [23], where quasi-static and cyclicflexural tests along with indentation tests were performed on jute/

glass and kenaf/glass composites. In the present study, experimen-tation concentrated on natural ageing, carrying out tests up towater saturation, therefore for a much longer period than in anyother study before (4076 h) and with a closer look also at the kinet-ics of water absorption and damage development through acousticemission analysis. Distilled water was used for immersion, not toaccount for other effects that can increase interface damage (e.g.,effect of sodium chloride or acid content), but to concentrate in-stead on bare ageing in humid environment where the highest val-ues of diffusion coefficient (D) and maximum moisture contentvalue (Mm) were recorded [24,25]. The knowledge of the effectsof moisture absorption and moderate high temperature exposureon tensile and flexural behaviour is not easily found in literaturefor natural fibre composites with unidirectional continuous fibresat high fibre volume fraction. This appears to be important witha view to broadening the industrial applications of natural fibrecomposites in particular with reference to a manufacturing pro-cess, like pultrusion, well suited for high-volume composite parts.

2. Experimental procedure

2.1. Materials

Pultrusion grade of unsaturated polyester resin Reversol P9941by Revertex (Malaysia) with a density of 1.12 g/cm3 was used forthe production of all laminates. Jute fibres (J) were supplied byAlam Fiber Impex Ltd. (Bangladesh), in a twisted roving form(tex = 2200, density = 1.44 g/cm3). Glass roving (G) (tex = 4400,density = 2.58 g/cm3) and chopped strand mat (C) were importedfrom China, supplied by Chengdu Shang Yuan Shun Co. Ltd. Inone configuration a protection surface veil (S) was used, which ismade of polyester fibres through a non-woven process and finishedwith resin, to obtain layers of about 0.2 mm thickness.

2.2. Preparation of jute/glass hybrid composites

The hybrid composites used in this study were unidirectionaljute/glass fibre reinforced plates produced using a SVS thermosetpultrusion machine at the School of Materials and MineralResources Engineering, Universiti Sains Malaysia. The continuousfibre rovings were first impregnated with unsaturated polyesterresin in a resin impregnation tank. A pulling device was employedto allow the impregnated fibres passing through a steel die to ob-tain the desired shape and also to establish the correct resin/fibreratio. Curing process was carried out in a precision machined form-ing and curing die, so as to impart the final shape. The pulling de-vice, which drew the stock through die, determined also theproduction speed. There are several parameters that need to be ta-ken into account during the pultrusion process, the most importantbeing the pulling speed and the die temperature, which were180 mm/min and 85 �C, respectively. Table 1 summarizes the con-figurations produced and tested. In this study, the composites weremanufactured with a high fibre-to-matrix ratio, i.e. 70:30, and witha ratio of glass to jute of 50:50 by volume.

Fig. 1. Water absorption curves of pultruded jute/glass composites.

64 H.M. Akil et al. / Composites Science and Technology 94 (2014) 62–70

2.3. Water absorption studies

The effect of water absorption on jute/glass hybrid compositeswas investigated in accordance with ASTM D 570. Five samplesfor tensile and flexural tests for each configuration were machinedto a size of 100 mm � 20 mm (length �width) with the thicknessreported in Table 1. They were oven dried at 105 �C for 24 h. Theconditioned specimens were immersed in distilled water at a tem-perature of 23 (±2) �C until saturation. The samples were taken outperiodically and weighed to the nearest 0.1 mg within 1 min, afterwiping off the water on the surface of the samples with a cloth. Themoisture content (percent weight gain) was calculated as follows(Eq. (1)):

Mð%Þ ¼ wt �w0

w0� 100 ð1Þ

where wt and w0 are the conditioned and wet weight (at time t),respectively.

The Fickian diffusion coefficient (D) was determined from Eq.(2), in the range where the values of percent weight gain are lessthan 60% of the equilibrium value (Mm):

D ¼ p kh4Mm

� �2

ð2Þ

where Mm is the maximum moisture content (at equilibrium), h isthe thickness of the composites and k is the initial slope of a plotof M(t) versus t1/2, as expressed by Eq. (3) [29]:

k ¼ M2 �M1ffiffiffiffit2p�

ffiffiffiffit1p ð3Þ

However, a correction factor is needed to account for the edgeeffects. The resulting corrected diffusion coefficient (Dc) is definedby Eq. (4) [29]:

Dc ¼ D 1þ hlþ h

n

� ��2

ð4Þ

where h, l and n are the thickness, length and width of the compos-ites, respectively.

2.4. Mechanical testing

The tensile strength and modulus of virgin and water-saturatedcomposites were determined in accordance with ASTM D 3039with a crosshead speed of 2.5 mm/min on a MTS 858 Mini Bionixequipped with a 25 kN load cell. Five specimens for each configu-ration were tested. The flexural strength and modulus of the com-posites before and after water immersion were evaluated in athree-point bending test in accordance with ASTM D 790 using aZwick/Roell Z010 equipped with a 10 kN load cell. Five specimensfor each configuration were tested, with a span of 40 mm, a cross-head speed of 2.5 mm/min and a pre-load of 3 N. Flexural strengthand modulus of virgin composites at 50 and 80 �C were determinedusing a Zwick/Roell Z010 equipped with a temperature chamber.Once reached the desired temperature inside the chamber, thespecimens were allowed to reach the thermal equilibrium andthe effective specimen temperature was monitored by a referencesample equipped with a thermocouple. Five specimens were testedfor each configuration with the same parameters previously de-scribed for the tests at room temperature.

2.5. Acoustic emission

Flexural tests on virgin and water-saturated composites weremonitored by acoustic emission until final fracture occurred, usingan AMSY-5 AE system by Vallen Systeme GmbH. The AE acquisition

settings used throughout this experimental work were as follows:threshold = 35 dB, rearm time (RT) = 0.4 ms, duration discrimina-tion time (DDT) = 0.2 ms and total gain = 34 dB. Two broadband(100–1500 kHz, Fujicera 1045S) PZT AE sensors were used. Thesensors were placed on the surface of the specimens at both endsto allow linear localisation of the AE signals, with silicone greaseas coupling agent. To reduce problems from detection of extrane-ous noise, only signals whose detection point is localised betweenthe two sensors are accounted for in the present analysis. Beforeeach test, the acquisition system was calibrated using the pencillead break procedure in accordance with ASTM E 976.

2.6. Scanning electron microscopy

The fracture surfaces of the specimens were investigated usinga field emission scanning electron microscope (Zeiss, Auriga). Allspecimens were sputter coated with gold prior to examination.

3. Results and discussion

3.1. Water uptake

Water absorption curves of pultruded jute/glass composites areshown in Fig. 1, where percentage of water absorbed is plottedagainst the square root of the immersion time. Each data point rep-resents the average of five samples. It is clear from Fig. 1 that thecomposites absorb water very rapidly in the initial stage until asaturation level is attained, without further increase in waterabsorption. The equilibrium moisture content at the saturation le-vel is reported in Table 2. In the case of jute composites (J), thehigher water absorption (47.65%) is ascribed to the hydrophiliccharacter of natural fibres, as the amount of water absorbed bythe matrix is very limited [11,14,30]. In other words, the moistureabsorption characteristic in a water-permeable fibre composite isfibre-controlled and the resin has a highly retarding effect on themoisture penetration into the composite. This is a well known phe-nomenon in natural fibre composites, as natural fibres are goodexamples of permeable fibres that are defined as those that them-selves absorb moisture to a much larger extent than the resin itself,in which they are incorporated [14,17,31]. The water absorptionproperty of hybrid composites was found to be less than that ofthe unhybridised ones. Fibres in these composites are arrangedin a close packed manner in which the water-impermeable glassfibres act as barriers and prevent the contact between water and

Table 2Summary of water absorption parameters for pultruded jute/glass composites.

Compositespecimencode

Equilibriummoisturecontent (%)

Diffusioncoefficient(m2/s)

Correcteddiffusioncoefficient(m2/s)

n k (h�n)

J 47.65 (1.82) 1.34 � 10�9 9.86 � 10�10 0.191 0.197JG 13.31 (2.17) 2.60 � 10�11 1.93 � 10�11 0.412 0.006JGC 8.34 (0.71) 3.07 � 10�10 2.27 � 10�10 0.302 0.052JGS 22.29 (1.72) 1.94 � 10�10 1.43 � 10�10 0.198 0.021

Note: Values given in parentheses are standard deviations of five replicate samples.

H.M. Akil et al. / Composites Science and Technology 94 (2014) 62–70 65

the hydrophilic jute fibres. As a result, moisture absorption duringageing can be reduced by replacing jute fibres with glass fibres. Thepresence of a surface veil in JGS composites does not seem to pre-vent water from entering the composites, even though the equilib-rium moisture content is substantially lower than the one of jutecomposites. This behaviour might be ascribed to defects intro-duced at the interfaces between the jute/glass core and the surfaceveil, which can provide additional paths for the water molecules.

When the composite is exposed to moisture, the hydrophilicjute fibres swell. As a result of fibre swelling, micro-cracking ofthe brittle thermosetting resin (like unsaturated polyester) occurs.The high cellulose content in jute fibre (60–70%) contributes tomore water penetrating into the interface through the micro cracksinduced by swelling of fibres, thus creating swelling stresses lead-ing to composite failure. As the composite cracks and gets dam-aged, capillarity and transport via micro cracks become active.The capillarity mechanism involves the flow of water moleculesalong fibre–matrix interfaces and a process of diffusion throughthe bulk matrix. The water molecules attack the interface, resultingin debonding of the fibre and the matrix [5,14,32].

3.2. Kinetics of water absorption

In composite materials several mechanisms are responsible forwater absorption, but usually the overall effect is usually modelledtaking into account the diffusion mechanism. The analysis of thediffusion mechanism and kinetics was therefore performed inaccordance with Fick’s theory, which has been applied in previousstudies on cellulose fibre reinforced composites [14,29,33,34].There are three different kinds of diffusion behaviour accordingto [17]. In Case I or Fickian diffusion, the rate of diffusion is muchless than that of the polymer segment mobility. The equilibriuminside the polymer is rapidly reached and it is maintained indepen-dently of time. In Case II (and super Case II), penetrating species’mobility is much greater than other relaxation processes. This dif-fusion is characterised by the development of a boundary betweenthe swollen outer part and the inner glassy core of the polymer.This boundary proceeds at constant velocity until an equilibriumconcentration of the penetrating species is attained in the whole

Table 3Effect of water absorption on tensile and flexural properties of pultruded jute/glass comp

Compositespecimen code

Virgin Aged

Tensilestrength (MPa)

Young’smodulus (GPa)

Tensilestrength (MPa)

Young’smodulus (

J 135.53 (9.78) 17.30 (0.74) 62.02 (10.25) 10.90 (0.7JG 261.22 (8.06) 25.70 (0.82) 152.40 (9.86) 18.30 (1.0JGC 266.22 (17.85) 27.50 (0.69) 166.49 (10.95) 20.10 (0.6JGS 122.71 (7.03) 15.90 (1.02) 64.48 (8.31) 11.70 (0.8

Note: Values given in parentheses are standard deviations of five replicate samples.

polymer. In Case III (non-Fickian or anomalous diffusion), the pe-netrating species’ mobility is comparable with the polymer seg-ment relaxation. From a theoretical point of view, these threemechanisms can be distinguished by the shape of the absorptioncurve, which can be represented by the following equation(Eq. (5)) [17]:

Mt

Mm¼ ktn ð5Þ

where Mt is the moisture content at time t (Eq. (1)), Mm is the mois-ture content at saturation, k and n are constants. k is a constantwhich indicates the interaction between the sample and water,while n indicates the mode of diffusion. In particular, the value ofn shows different behaviour among the three cases; for Fickian dif-fusion (Case I) n = 0.5, while for Case II n = 1 (and for super Case IIn > 1) and for Case III (anomalous diffusion) 0.5 < n < 1. The valuesof n and k were determined from the slope and the intercept ofMt/Mm versus t in a log plot that can be drawn from the experimen-tal data according to Eq. (6):

logMt

Mm

� �¼ logðkÞ þ n logðtÞ ð6Þ

The values of these two parameters are summarized in Table 2.In pultruded jute and jute/glass hybrid composites, the n value wasfound to be lower than 0.5, which indicates a deviation from Ficki-an diffusion. This deviation may be due to additional mechanismsas a result of the fibre swelling, fibre matrix interface weakening,micro-cracking and leaching, which are other water absorptionmechanisms active in fibre reinforced composites. This behaviouris not unusual and has been observed in other natural fibre rein-forced polymers [24,32–34].

Diffusion coefficient (D), the most important parameter of Fick’smodel, represents the ability of the water molecules to penetrateinside the composites. It was estimated using Eqs. (2) and (4)and the values are summarized in Table 2. It is seen that the valuesobtained are significantly affected by the fibre type and content inthe composites, the jute composites showing the highest value.The presence of glass fibres tended to reduce the coefficient of dif-fusion by almost one order of magnitude. Direct comparison of dif-fusion coefficients with the ones obtained in other studies iscomplicated by the dependence of diffusion coefficient on thematerials, manufacturing methods and test conditions [33]. How-ever, it is worth mentioning that the diffusion coefficients obtainedin this study show values close to those reported in literature,namely in the range 10�10–10�11 m2/s [4,25,26,28,30]. These val-ues are somewhat higher than those usually reported for other nat-ural fibre composites (10�12–10�13 m2/s) [14,34–36]: thisdiscrepancy can be ascribed to the high fibre volume fraction usedin this study, as the fibre content is known to affect the coefficientof diffusion [4,5,31].

osites.

Virgin Aged

GPa)Flexuralstrength (MPa)

Flexuralmodulus (GPa)

Flexuralstrength (MPa)

Flexuralmodulus (GPa)

9) 115.61 (12.68) 18.70 (0.89) 79.38 (8.58) 14.60 (0.72)6) 366.38 (21.05) 23.40 (0.46) 297.54 (15.61) 19.50 (0.86)9) 343.32 (23.19) 24.60 (0.31) 276.35 (7.04) 21.50 (0.58)8) 136.80 (9.89) 15.40 (0.78) 119.61 (9.60) 11.90 (0.61)

(a) JGS_V (b) J_A

(c) JGS_A (d) JGC_A

(e) JGC_A (f) JGC_A

(g) JGC_A (h) J_A

(i) JG_A (j) JGC_A

Fig. 2. SEM micrographs showing details of the fracture surface of virgin (V) and aged (A) pultruded composites.

66 H.M. Akil et al. / Composites Science and Technology 94 (2014) 62–70

Fig. 3. Amplitude distribution of AE signals for virgin (V) and aged (A) pultruded composites.

H.M. Akil et al. / Composites Science and Technology 94 (2014) 62–70 67

3.3. Effect of water absorption on mechanical properties

To investigate the effect of water ageing on the mechanicalproperties, tensile and flexural tests were carried out on dry (vir-gin) and water-saturated (4076 h) specimens. Tensile and flexuralproperties of jute and jute/glass hybrid composites are summa-rized in Table 3. It is seen that ageing resulted in a significantreduction of the strength and stiffness of all the composites. As ageneral comment, property retention of hybrid composites is high-er than that of jute fibre composites, therefore the glass fibres hadthe effect of reducing the degradation of jute fibre reinforced com-posites. The loss in tensile strength was as high as 54% for jute fibrecomposites, while it was equal to about 34% for JGC composites.Tensile modulus was affected to a lesser extent, even though its de-crease with ageing was still observed. This indicates that thereduction in strength of the composites might be mainly due tothe degradation of the interface between fibres and matrix. Thesame conclusions can be applied to the flexural behaviour, eventhough the J and JGS composites exhibited a comparable degrada-tion of the flexural modulus, likely due to the less stiff skins repre-sented by the outer layers made of surface veils. In comparisonwith the decrement in tensile strength and modulus, decrementin flexural properties is minor. The effects of water absorptioncan be understood by taking into account the influence exertedon the single constituents (fibre and matrix) of the composites

along with the fibre/matrix interface. Water entering the compos-ites results in degradation of jute fibres, stress corrosion of glassfibres [37] and weakening of the fibre/matrix bonding strength,as the effect of water on the polymeric matrix is considered onlyof minor importance (plasticization effect) [14]. Swelling of naturalfibres as a result of prolonged exposure to water leads to thereduction of the stiffness of the fibres and also to the developmentof shear stresses at the interface that cause debonding[3,14,18,32,36,38]. Morphological investigation by SEM supportsthis explanation. In aged composites, the fibre/matrix interface isa critical region, where water can diffuse by capillarity. In naturalplant fibres, the water absorbed creates hydrogen bonds reducinginteractions between fibres and matrix. The interfaces for virgincomposites, despite not being optimal, appear to be intact withfew signs of debonding (Fig. 2a). After ageing, fibre–matrix deb-onding is clearly visible in all the composites tested (Fig. 2b–f),with holes left where fibres have been pulled out during tensiletesting (Fig. 2h). Fig. 2c shows the non-optimal interface with re-lated extensive pull-out of polyester fibres (surface veil) and cracksin the surface layer which could explain the higher moistureabsorption of such composites. Degradation of jute fibres due tomoisture attack is confirmed by both the presence of fibrillation(Fig. 2i) and of microcracks (Fig. 2j). Fig. 2g shows matrix cracks,which may be the result of mechanical damage or induced by dif-ferential swelling due to both the difference in absorption of fibres

Fig. 4. Duration distribution of AE signals for virgin (V) and aged (A) pultruded composites.

Table 4Effect of test temperature on flexural strength and modulus of pultruded jute/glass composites.

Composite specimencode

23 �C 50 �C 80 �C

Flexural strength(MPa)

Flexural modulus(GPa)

Flexural strength(MPa)

Flexural modulus(GPa)

Flexural strength(MPa)

Flexural modulus(GPa)

J 115.61 (12.68) 18.70 (0.89) 97.97 (8.58)) 11.18 (0.79) 58.94 (7.86) 8.19 (0.87)JG 366.38 (21.05) 23.40 (0.46) 341.23 (10.08) 18.50 (0.83) 223.92 (9.83) 13.94 (0.79)JGC 343.32 (23.19) 24.60 (0.31) 318.83 (10.12) 16.57 (1.01) 212.33 (9.93) 11.17 (0.81)JGS 136.80 (9.89) 15.40 (0.78) 118.69 (8.04) 7.23 (0.59) 79.80 (7.59) 4.30 (0.47)

Note: Values given in parentheses are standard deviations of five replicate samples.

68 H.M. Akil et al. / Composites Science and Technology 94 (2014) 62–70

and matrix and the anisotropic nature of jute fibres. This kind ofdamage has been observed also by other authors [14,39]. It alsoworth mentioning that the lumen of many jute fibres in both virginand aged composites appeared to be completely filled with resin(Fig. 2e–f).

In order to obtain information about damage mechanisms ofpultruded composites induced by ageing, the acoustic emissionsignals recorded during flexural tests on virgin and water-satu-rated specimens have been analysed with a traditional parametricoff-line analysis. In this regard, AE has proved its ability in detect-ing damage phenomena also in natural fibre reinforced composites

[40]. Figs. 3 and 4 show the percentage of the number of hits versusamplitude (Fig. 3) and signal duration (Fig. 4), for virgin (V) andaged (A) samples with the aim of presenting not a detailed butrather a qualitative signal analysis of how water ageing affecteddamage development. As regards the amplitude distributions(Fig. 3), all unaged specimens show a maximum percentage ofthe number of hits centred around 35–50 dB. This amplitude rangeof acoustic events is usually considered to be characteristic of dam-age occurring in the matrix, such as deformation and microcrack-ing [40]. For aged specimens, there is a clear trend towardshigher amplitudes (> 55–60 dB) and the distribution appears to

Fig. 5. Effect of test temperature on flexural strength (a) and modulus (b) ofpultruded composites.

H.M. Akil et al. / Composites Science and Technology 94 (2014) 62–70 69

become more uniform between 45 and 70 dB. This would suggestthat ageing induced more interfacial failures such as debondingand fibre pull-out, as confirmed by SEM observations. The intro-duction of glass fibres seems to make the amplitude distributionmore uniform with respect to jute fibre composites. Moreover,the signal duration increased with ageing, as a clear shift towardshigher durations is evident from Fig. 4 for aged specimens. Higherduration signals are usually associated with damage events occur-ring at the fibre/matrix interface [40,41]. The presence of signals ofhigher duration is even more accentuated in JGC and JGS compos-ites, thus demonstrating the role played by the interfaces located atthe outer skins made of surface veil and chopped strand mat dur-ing the complex state of loading (compression, tensile and shear)induced by flexure. It can be concluded that water ageing affectsthe mechanisms of damage and tends to accelerate the processof degradation. These results are in agreement with other studies[36,42,43].

3.4. Effect of temperature on flexural properties

For industrial applications requiring outdoor service of materi-als and components, it is important to investigate the effect of tem-perature on the mechanical behaviour of natural fibre composites.In this regard, the pultruded composites have been tested at 50 and80 �C and the results compared with the ones obtained at roomtemperature. Table 4 reports the data, while Fig. 5 shows the evo-

lution of flexural properties as a function of temperature, ex-pressed as the ratio between the mean flexural property attemperature T and the mean flexural property at room tempera-ture. From the results it is clear that the hybrid composites outper-formed the jute fibre composites. The decrease in flexural strengthis similar for the composites containing glass fibres and it suggeststhat this behaviour can be ascribed to a softening of the polymermatrix with increasing temperature. In the case of jute composites,the decrease is more accentuated and can be due to a degradationof mechanical properties of jute fibres. In general, the mechanicalproperties of natural fibres are significantly affected by the tem-perature, as confirmed by Chand and Hashmi [44], who reporteda marked reduction in tensile strength, modulus and toughnessvalues of sisal fibres with increase in temperature. As regards themodulus, in addition to a softening of the polymer matrix commonto all composites, a more pronounced decrease for JCS compositeswas observed, likely due to an additional softening of the outerskins made of polyester fibres.

4. Conclusions

The effect of water absorption on the mechanical properties ofpultruded jute and jute /glass hybrid reinforced unsaturated poly-ester composites has been studied following long tome immersionat room temperature (up to 4076 h). Composites exhibited a ten-dency towards a deviation from Fickian behaviour with increasingmoisture resistance due to the addition of glass fibres. The calcu-lated diffusion coefficient was found to be dependent on the fibrecontent and stacking sequence. Exposure of pultruded compositesto aqueous environment resulted in significant drop in tensile andflexural properties (both strength and modulus) with higher reten-tion of mechanical properties exhibited by hybrid composites. Thisloss in properties has been related to water uptake, while acousticemission and SEM observations suggested that fibre/matrix inter-face weakening was the main damage mechanism induced bywater ageing. Hybrid composites showed superior strength andmodulus retention at high temperature (50 and 80 �C) comparedto jute composites as a result of the degradation experienced byjute fibres. This study provided evidence that durability of naturalfibre composites can be tailored by a proper hybridization withsynthetic fibres in order to find a suitable cost-performance bal-ance, meanwhile reducing the environmental impact of thematerial.

Acknowledgements

The authors wish to thank Cluster of Polymer Composites (CPC),Engineering & Technology Research Platform, Universiti SainsMalaysia, Engineering Campus, 14300 Nibong Tebal, Penang,Malaysia upon the financial assistance via Grant No. 1001/PKT/8640013 and other contribution that has resulted in this article.

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