Controls Bulletin - Oilgear

28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Displacement Control n P-E Normally Open n P-F Normally Closed n P-E/F Normally Open with Load Sense n P-F/F Normally Closed with Load Sense Controls Bulletin Electronic Displacement Control PVG-100/130 F1 Series C-Frame TRB-47861

Transcript of Controls Bulletin - Oilgear

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Electronic Displacement Controln P-E Normally Open n P-F Normally Closedn P-E/F Normally Open with Load Sensen P-F/F Normally Closed with Load Sense

Controls BulletinElectronic Displacement ControlPVG-100/130 F1 Series

C-Frame

TRB-47861

Technical Reference Bulletin 47861

Table of Contents Reference Documents page 2

Operational Description 3 Installation Drawings P-E Control - Industrial, Mobile 4-5 P-F Control - Industrial, Mobile 6-7 P-E/F Control - Industrial, Mobile 8-9 P-F/F Control - Industrial, Mobile 10-11 Exploded Views P-E Control, P-F Control 12-13 P-E/F Control, P-F/F Control 14-15 Cross Section Drawings P-E Control, P-F Control 16-17 P-F Control, P-F/F Control 18-19 Control Valve Exploded View 20 Cross Section 21 O-Ring Seals 22

Screw and Plug Torques 22 Service Kits 23 Electrical Connections and Specifications 24 Pulse Width Modulated (PWM) Examples 25

PVG Open Loop Pumps, Sales ................................................. Bulletin 47019 Specifications and performance data for PVG pumps

PVG Application Guidelines ....................................................... Bulletin 847019 Notes and guidelines for proper use of PVG pumps

Copyright© 2014 n The Oilgear Company n All Rights Reserved

2

Reference Material

Information in this bulletin subject to change without notice. Current versions of the documents referenced in this bulletin may have a letter at the end to denote the revision level. The latest release of any document, including this one, can be found on the Oilgear web site or by contacting your Oilgear representative.

Technical Reference Bulletin 47861 3

Operational Description

The Electronic Displacement Control (EDC) combines electronic proportional stroke control with mechanical pressure override. There are four configurations for this control P-E Normally Open (N.O.), P-F Normally Closed (N.C.), P-E/F N.O with Load Sense and P-F/F N.C. with Load Sense.

The pump stroke will respond to changes in the electrical command signal sent to the EDC proportional valve, provided that the pressure is below the mechanical override setting. The command signal can be changed in response to external events such as a change in engine RPM, system pressure, horsepower or other externally monitored condition ( on graphs below). If the pressure reaches the override setting, the mechanical control overrides the electrical command signal and de-strokes the pump ( 2 ). If the pressure drops back below the setpoint the pump stroke returns to the level set by the proportional command ( ). Normally Open P-E Control - An increase in the command to the proportional valve results in a decrease in pump stroke. Zero command equals Full Stroke provided the outlet pressure is less than the pressure override setting. In the event of a loss of the electrical signal, the P-E control will operate as a standard pressure control.

Normally Closed P-F Control - An increase in the command to the proportional valve results in an increase in pump stroke. With Zero command the pump will remain at Neutral.

1

3

Elec

tric

al P

ump

Com

man

d

Actu

al P

ump

Stro

ke

Pres

sure

Time

2 3

Pressure Override Setting

1

P-E

100%

25%

50%

0

75%

Elec

tric

al P

ump

Com

man

d

Actu

al P

ump

Stro

ke

Pres

sure

Time

2 3

Pressure Override Setting

1

P-F

100%

25%

50%

0

75%

Technical Reference Bulletin 478614

Installation Drawing P-E Industrial

For pump dimensions and specifications see Bulletin 47019

3.55[90,2]

W/O VOLUMESTOP

5.64[143,3]

W/ VOLUME STOP

7.87[199,8]

3.83[97,3]

.26[6,6]

11.56[293,6]

9.04[229,6]

HYDRAULIC CIRCUIT

WEIGHT:124 LBS [56KG] FOR REAR PORT VERSION SHOWN133 LBS [60KG ] FOR SIDE PORT VERSION139 LBS [63KG] FOR THRU SHAFT VERSION

PRESSURE COMPENSATOR ADJUSTMENT.188" INTERNAL HEX1 TURN CW INCREASES SETTING 1160 PSI (80 BAR)RANGE: 200 TO 5000 PSI (14 TO 345 BAR) FOR 100 200 TO 3750 PSI (14 TO 260 BAR) FOR 130FACTORY SET AT MINIMUMUNLESS SPECIFIED OTHERWISE

REMOTE PILOT PORT "RP1"#4 SAE STR. THD. PORT.438-20 UNF-2B THD.(SHOWN PLUGGED)

OPTIONAL MAXIMUM VOLUME STOP.250" INTERNAL HEX1 TURN CW DECREASES DELIVERY 7%RANGE 100% TO 0%FACTORY SET AT MAXIMUM VOLUMEUNLESS SPECIFIED OTHERWISE

LIFTING HOLE.375-16 UNF-2B THD.

RP1

OP1 OP2

OP14OP3 OP4

OP17

OP6

OP18

F

OP19

1

Technical Reference Bulletin 47861 5

Installation Drawing P-E Mobile

3.55[90,2]

W/O VOLUMESTOP

5.64[143,3]

W/ VOLUME STOP

7.87[199,8]

3.83[97,3]

.26[6,6]

9.84[249,8]

9.01[228,9]

HYDRAULIC CIRCUIT

WEIGHT:124 LBS [56KG] FOR REAR PORT VERSION SHOWN133 LBS [60KG ] FOR SIDE PORT VERSION139 LBS [63KG] FOR THRU SHAFT VERSION

PRESSURE COMPENSATOR ADJUSTMENT.188" INTERNAL HEX1 TURN CW INCREASES SETTING 1160 PSI (80 BAR)RANGE: 200 TO 5000 PSI (14 TO 345 BAR) FOR 100 200 TO 3750 PSI (14 TO 260 BAR) FOR 130FACTORY SET AT MINIMUMUNLESS SPECIFIED OTHERWISE

REMOTE PILOT PORT "RP1"#4 SAE STR. THD. PORT.438-20 UNF-2B THD.(SHOWN PLUGGED)

OPTIONAL MAXIMUM VOLUME STOP.250" INTERNAL HEX1 TURN CW DECREASES DELIVERY 7%RANGE 100% TO 0%FACTORY SET AT MAXIMUM VOLUMEUNLESS SPECIFIED OTHERWISE

LIFTING HOLE.375-16 UNF-2B THD.

RP1

OP1 OP2

OP14OP3 OP4

OP17

OP6

OP18

F

OP19

1

For pump dimensions and specifications see Bulletin 47019

Technical Reference Bulletin 478616

Installation Drawing P-F Industrial

For pump dimensions and specifications see Bulletin 47019

5.64[143,3]

W/ VOLUME STOP

3.55[90,2]

W/O VOLUMESTOP

.27[6,9]

8.12[206,1]

9.07[230,3]

11.61[295]

3.83[97,3]

HYDRAULIC CIRCUIT

WEIGHT:126 LBS [57KG] FOR REAR PORT VERSION SHOWN135 LBS [61KG ] FOR SIDE PORT VERSION141 LBS [64KG] FOR THRU SHAFT VERSION

PRESSURE COMPENSATOR ADJUSTMENT.188" INTERNAL HEX1 TURN CW INCREASES SETTING 1160 PSI (80 BAR)RANGE: 200 TO 5000 PSI (14 TO 345 BAR) FOR 100 200 TO 3750 PSI (14 TO 260 BAR) FOR 130FACTORY SET AT MINIMUMUNLESS SPECIFIED OTHERWISE

REMOTE PILOT PORT "RP1"#4 SAE STR. THD. PORT.438-20 UNF-2B THD.(SHOWN PLUGGED)

OPTIONAL MAXIMUM VOLUME STOP.250" INTERNAL HEX1 TURN CW DECREASES DELIVERY 7%RANGE 100% TO 0%FACTORY SET AT MAXIMUM VOLUMEUNLESS SPECIFIED OTHERWISE

LIFTING HOLE.375-16 UNF-2B THD.

RP1

OP1 OP2

OP14OP3 OP4

OP17

OP6

OP18

F

OP19

1

Technical Reference Bulletin 47861 7

Installation Drawing P-F Mobile

5.64[143,3]

W/ VOLUME STOP

3.55[90,2]

W/O VOLUMESTOP

.27[6,9]

8.12[206,1]

3.83[97,3]

9.89[251,2]

9.02[229,2]

HYDRAULIC CIRCUIT

WEIGHT:126 LBS [57KG] FOR REAR PORT VERSION SHOWN135 LBS [61KG ] FOR SIDE PORT VERSION141 LBS [64KG] FOR THRU SHAFT VERSION

PRESSURE COMPENSATOR ADJUSTMENT.188" INTERNAL HEX1 TURN CW INCREASES SETTING 1160 PSI (80 BAR)RANGE: 200 TO 5000 PSI (14 TO 345 BAR) FOR 100 200 TO 3750 PSI (14 TO 260 BAR) FOR 130FACTORY SET AT MINIMUMUNLESS SPECIFIED OTHERWISE

REMOTE PILOT PORT "RP1"#4 SAE STR. THD. PORT.438-20 UNF-2B THD.(SHOWN PLUGGED)

OPTIONAL MAXIMUM VOLUME STOP.250" INTERNAL HEX1 TURN CW DECREASES DELIVERY 7%RANGE 100% TO 0%FACTORY SET AT MAXIMUM VOLUMEUNLESS SPECIFIED OTHERWISE

LIFTING HOLE.375-16 UNF-2B THD.

RP1

OP1 OP2

OP14OP3 OP4

OP17

OP6

OP18

F

OP19

1

For pump dimensions and specifications see Bulletin 47019

Technical Reference Bulletin 47861

3.55[90,2]

W/O VOLUMESTOP

5.64[143,3]

W/ VOLUME STOP

3.83[97,3]

.26[6,6]

7.87[199,8]

11.56[293,6]

9.04[229,6]

HYDRAULIC CIRCUIT

WEIGHT:126 LBS [57KG] FOR REAR PORT VERSION SHOWN135 LBS [61KG ] FOR SIDE PORT VERSION141 LBS [64KG] FOR THRU SHAFT VERSION

PRESSURE COMPENSATOR ADJUSTMENT.188" INTERNAL HEX1 TURN CW INCREASES SETTING 1160 PSI (80 BAR)RANGE: 200 TO 5000 PSI (14 TO 345 BAR) FOR 100 200 TO 3750 PSI (14 TO 260 BAR) FOR 130FACTORY SET AT MINIMUMUNLESS SPECIFIED OTHERWISE

REMOTE PILOT PORT "RP1"#4 SAE STR. THD. PORT.438-20 UNF-2B THD.(SHOWN PLUGGED) LOAD SENSE PORT

#6 SAE STR. THD. PORT.562-18 UNF-2B THD.

LOAD SENSE ADJUSTER.188" INTERNAL HEX1 TURN CW INCEASES SETTING 42 PSI (3 BAR)RANGE: 200 TO 600 PSI (14 TO 43 BAR) FACTORY SET AT MINIMUMUNLESS OTHERWISE SPECIFIED

OPTIONAL MAXIMUM VOLUME STOP.250" INTERNAL HEX1 TURN CW DECREASES DELIVERY 7%RANGE 100% TO 0%FACTORY SET AT MAXIMUM VOLUMEUNLESS SPECIFIED OTHERWISE

LIFTING HOLE.375-16 UNF-2B THD.

LSOP9

RP1OP8

OP1 OP2

OP14OP3 OP4

OP17

OP6

OP18

F

OP19

1

Installation Drawing P-E/F Industrial

8For pump dimensions and specifications see Bulletin 47019

Technical Reference Bulletin 47861

3.55[90,2]

W/O VOLUMESTOP

5.64[143,3]

W/ VOLUME STOP

3.83[97,3]

.26[6,6]

7.87[199,8]

9.84[249,8]

9.01[228,9]

HYDRAULIC CIRCUIT

WEIGHT:126 LBS [57KG] FOR REAR PORT VERSION SHOWN135 LBS [61KG ] FOR SIDE PORT VERSION141 LBS [64KG] FOR THRU SHAFT VERSION

PRESSURE COMPENSATOR ADJUSTMENT.188" INTERNAL HEX1 TURN CW INCREASES SETTING 1160 PSI (80 BAR)RANGE: 200 TO 5000 PSI (14 TO 345 BAR) FOR 100 200 TO 3750 PSI (14 TO 260 BAR) FOR 130FACTORY SET AT MINIMUMUNLESS SPECIFIED OTHERWISE

REMOTE PILOT PORT "RP1"#4 SAE STR. THD. PORT.438-20 UNF-2B THD.(SHOWN PLUGGED) LOAD SENSE PORT

#6 SAE STR. THD. PORT.562-18 UNF-2B THD.

LOAD SENSE ADJUSTER.188" INTERNAL HEX1 TURN CW INCEASES SETTING 42 PSI (3 BAR)RANGE: 200 TO 600 PSI (14 TO 43 BAR) FACTORY SET AT MINIMUMUNLESS OTHERWISE SPECIFIED

OPTIONAL MAXIMUM VOLUME STOP.250" INTERNAL HEX1 TURN CW DECREASES DELIVERY 7%RANGE 100% TO 0%FACTORY SET AT MAXIMUM VOLUMEUNLESS SPECIFIED OTHERWISE

LIFTING HOLE.375-16 UNF-2B THD.

LSOP9

RP1OP8

OP1 OP2

OP14OP3 OP4

OP17

OP6

OP18

F

OP19

1

Installation Drawing P-E/F Mobile

9For pump dimensions and specifications see Bulletin 47019

Technical Reference Bulletin 47861

5.64[143,3]

W/ VOLUME STOP

8.12[206,1]

3.55[90,2]

W/O VOLUMESTOP

.27[6,9]

9.07[230,3]

11.61[295]

3.83[97,3]

HYDRAULIC CIRCUIT

WEIGHT:129 LBS [59KG] FOR REAR PORT VERSION SHOWN138 LBS [63KG ] FOR SIDE PORT VERSION144 LBS [65KG] FOR THRU SHAFT VERSION

PRESSURE COMPENSATOR ADJUSTMENT.188" INTERNAL HEX1 TURN CW INCREASES SETTING 1160 PSI (80 BAR)RANGE: 200 TO 5000 PSI (14 TO 345 BAR) FOR 100 200 TO 3750 PSI (14 TO 260 BAR) FOR 130FACTORY SET AT MINIMUMUNLESS SPECIFIED OTHERWISE

REMOTE PILOT PORT "RP1"#4 SAE STR. THD. PORT.438-20 UNF-2B THD.(SHOWN PLUGGED) LOAD SENSE PORT

#6 SAE STR. THD. PORT.562-18 UNF-2B THD.

LOAD SENSE ADJUSTER.188" INTERNAL HEX1 TURN CW INCEASES SETTING 42 PSI (3 BAR)RANGE: 200 TO 600 PSI (14 TO 43 BAR) FACTORY SET AT MINIMUMUNLESS OTHERWISE SPECIFIED

OPTIONAL MAXIMUM VOLUME STOP.250" INTERNAL HEX1 TURN CW DECREASES DELIVERY 7%RANGE 100% TO 0%FACTORY SET AT MAXIMUM VOLUMEUNLESS SPECIFIED OTHERWISE

LIFTING HOLE.375-16 UNF-2B THD.

LSOP9

RP1OP8

OP1 OP2

OP14OP3 OP4

OP17

OP6

OP18

F

OP19

1

Installation Drawing P-F/F Industrial

10For pump dimensions and specifications see Bulletin 47019

Technical Reference Bulletin 47861

5.64[143,3]

W/ VOLUME STOP

8.12[206,1]

3.55[90,2]

W/O VOLUMESTOP

.27[6,9]

3.83[97,3]

9.04[229,5]

9.89[251,2]

HYDRAULIC CIRCUIT

WEIGHT:129 LBS [59KG] FOR REAR PORT VERSION SHOWN138 LBS [63KG ] FOR SIDE PORT VERSION144 LBS [65KG] FOR THRU SHAFT VERSION

PRESSURE COMPENSATOR ADJUSTMENT.188" INTERNAL HEX1 TURN CW INCREASES SETTING 1160 PSI (80 BAR)RANGE: 200 TO 5000 PSI (14 TO 345 BAR) FOR 100 200 TO 3750 PSI (14 TO 260 BAR) FOR 130FACTORY SET AT MINIMUMUNLESS SPECIFIED OTHERWISE

REMOTE PILOT PORT "RP1"#4 SAE STR. THD. PORT.438-20 UNF-2B THD.(SHOWN PLUGGED) LOAD SENSE PORT

#6 SAE STR. THD. PORT.562-18 UNF-2B THD.

LOAD SENSE ADJUSTER.188" INTERNAL HEX1 TURN CW INCEASES SETTING 42 PSI (3 BAR)RANGE: 200 TO 600 PSI (14 TO 43 BAR) FACTORY SET AT MINIMUMUNLESS OTHERWISE SPECIFIED

OPTIONAL MAXIMUM VOLUME STOP.250" INTERNAL HEX1 TURN CW DECREASES DELIVERY 7%RANGE 100% TO 0%FACTORY SET AT MAXIMUM VOLUMEUNLESS SPECIFIED OTHERWISE

LIFTING HOLE.375-16 UNF-2B THD.

LSOP9

RP1OP8

OP1 OP2

OP14OP3 OP4

OP17

OP6

OP18

F

OP19

1

Installation Drawing P-F/F Mobile

11For pump dimensions and specifications see Bulletin 47019

Technical Reference Bulletin 47861

Exploded View P-E

OP

6

OP

4

306

334

328

314

315

325

OP

3

321

338

311

330

305

OP

2

319

323

336

330

303

329

302

308

333

307

312

327

310

331

337

309

335

318

OP

2

OP

3

340

301

304

FOR

OPT

ION

AL

"SN

"M

AX.

VO

L. S

TOP

REPL

ACE

ITEM

S 32

3 &

336

WIT

HTH

ESE

PART

S

OP1

7O

P18

OP1

9

RP1

316A

342

345

316B

313

322

334

RP1

351D

353D

356D

360D

352D

362D

354D

357D

359D

349

355D

358D

350D

338

321

392C

394C

396C

391C

395C

393C

12 5203

40-2

18

Technical Reference Bulletin 47861

Exploded View P-F

OP

6

OP

4

306

334

328

314

315

325

OP

3

321

338

311

330

305

OP

2

31932

333

6

330

303

329

302

308

333

307

312

327

310

331

337 30

933

5 318

OP

2

OP

334

0

301

304

FOR

OPT

ION

AL

"SN

"M

AX.

VO

L. S

TOP

REPL

ACE

ITEM

S 32

3 &

336

WIT

HTH

ESE

PART

S

OP1

7O

P18

OP1

9

RP1

316A

342

345

316B

313

322

334

RP1

351D

353D

356D

360D

352D

362D

354D

357D

359D

349

355D

358D

350D

338

321

363D

392C

394C

396C

391C

395C

393C

135203

40-2

17

Technical Reference Bulletin 4786114

OP

6

OP

9

OP

2

OP

3

OP

4

306

334

328

314

315

325

321

338

321

338

311

330

305

319

323

336

330

303

329

302

308

333

307

312

327

310

331

337

309

335

318

364

350

356

353

354

359

360

362

355

352

359

362

351

361

358

340

348

301

304

FOR

OPT

ION

AL

"SN

"M

AX.

VO

L. S

TOP

REPL

ACE

ITEM

S 32

3 &

336

WIT

HTH

ESE

PART

S

OP1

7O

P18

OP1

9

316A

342

345 31

6B

365

313

322

334

RP1

351D

353D

356D

360D

352D

362D

354D

357D

359D

349

355D

358D

350D

392C

394C

396C

391C

395C

393C

Exploded View P-E/F

5203

41-2

18

Technical Reference Bulletin 4786115

OP

6

OP

9

OP

2

OP

3

OP

4

306

334

328

314

315

325

321

338

321

338

311

330

305

319

323

336

330

303

329

302

308

333

307

312

327

310

331

337

309

335

318

364

350

356

353

354

359

360

362

355

352

359

362

351

361

358

340

348

301

304

FOR

OPT

ION

AL

"SN

"M

AX.

VO

L. S

TOP

REPL

ACE

ITEM

S 32

3 &

336

WIT

HTH

ESE

PART

S

OP1

7O

P18

OP1

9

316A

342

345

316B

365

313

322

334

RP1

351D

353D

356D

360D

352D

362D

354D

357D

359D

349

355D

358D

350D

363D

392C

394C

396C

391C

395C

393C

Exploded View P-F/F

5203

41-2

17

Technical Reference Bulletin 47861

BB

A A31

9

330 O

P 6

330

OP

6314

329

303

302

323

336

321

338

315

307

322

334

309

335

318

310

321

338

308

333

OP

4

304

306

334

OP

2

OP

3

OP

4

OP

1 (E

ND

CA

P FA

CE)

312

327

OP

2

OP

333

1

316A

301

337

FOR

OPT

ION

AL

"SN

"M

AX.

VO

L. S

TOP

REPL

ACE

ITEM

S 32

3 &

336

WIT

HTH

ESE

PART

S

OP1

7O

P18

OP1

9

342

345

311

313

360D

362D

354D

357D

352D

340

PART

IAL

SECT

ION

B-B

359D

349

RP1

RP1

316B

355D

358D

350D

353D

356D

351D

305

328

SEE

DET

AIL

D32

5

OP

14 (E

ND

CA

P FA

CE)

A-A

SECT

ION

DET

AIL

DSC

ALE

4/1

SEE

DET

AIL

F

392C

393C

391C

395C

DET

AIL

FSC

ALE

4/1

396C

394C

Cross Section P-E

16

5203

40-2

18

Technical Reference Bulletin 47861

BB

A A31

9

330

OP

6

330

OP

6314

329

303

302

323

336

321

338

315

307

322

334

309

335

318

310

321

338

308

333

OP

4

304

306

334

OP

2

OP

3

OP

4

OP

1 (E

ND

CA

P FA

CE)

312

327

OP

2

OP

3

331

316A

301

337

FOR

OPT

ION

AL

"SN

"M

AX.

VO

L. S

TOP

REPL

ACE

ITEM

S 32

3 &

336

WIT

HTH

ESE

PART

S

OP1

7O

P18

OP1

9

342

345

311

313

360D

362D

354D

357D

352D

340

PART

IAL

SECT

ION

B-B

359D

34936

3D

RP1

RP1

316B

355D

358D

350D

353D

356D

351D

305

328

SEE

DET

AIL

D32

5

OP

14 (E

ND

CA

P FA

CE)

A-A

SECT

ION

DET

AIL

DSC

ALE

4/1

SEE

DET

AIL

F

392C

393C

391C

395C

DET

AIL

FSC

ALE

4/1

396C

394C

Cross Section P-F

17

5203

40-2

17

Technical Reference Bulletin 4786118

Cross Section P-E/F

BB

A

A

OP

3

319

356

330

OP

6

348

330

358

364

314

329

303

302

323

336

OP

9

340

321

338

315

307

322

334

309

335

318

310 35

2

351

361

354

350

321

338

OP

4

308

333

304

306

334

OP

2

OP

4

OP

1 (E

ND

CA

P FA

CE)

312

327

OP

2

331

316A

301

337

359

FOR

OPT

ION

AL

"SN

"M

AX.

VO

L. S

TOP

REPL

ACE

ITEM

S 32

3 &

336

WIT

HTH

ESE

PART

S

OP1

7O

P18

OP1

9

342

345

311

313

360D

362D

354D

357D

352D

PART

IAL

SECT

ION

B-B

OP

8 (E

ND

CA

P FA

CE)

359D

349

RP1

RP1

316B

355D

358D

350D

353D

356D

351D

305

328 SE

E D

ETA

IL C

SEE

DET

AIL

D

355

325

353

OP

14 (E

ND

CA

P FA

CE)

SEE

DET

AIL

E

A-A

SECT

ION

365

DET

AIL

CSC

ALE

4/1

359

362

360

DET

AIL

DSC

ALE

4/1

DET

AIL

ESC

ALE

4/1

362

SEE

DET

AIL

F

392C

393C

391C

395C

DET

AIL

FSC

ALE

4/1

396C

394C

5203

41-2

18

Technical Reference Bulletin 47861 19

Cross Section P-F/F

BB

A A

OP

3

319

356

330

OP

6

348

330

358

364

314

329

303

323

336

OP

9

340

321

338

315

307

322

334

309

335

318

310 35

2

351

361

354

350

321

338

OP

430

833

3

304

306

334

OP

2

OP

4

OP

1 (E

ND

CA

P FA

CE)

312

327

OP

2

331

316A

301

337

359

FOR

OPT

ION

AL

"SN

"M

AX.

VO

L. S

TOP

REPL

ACE

ITEM

S 32

3 &

336

WIT

HTH

ESE

PART

S

OP1

7O

P18

OP1

9

342

345

311

313

360D

362D

354D

357D

352D

PART

IAL

SECT

ION

B-B

OP

8 (E

ND

CA

P FA

CE)

359D

349

302

363D

RP1

RP1

316B

355D

358D

350D

353D

356D

351D

305

328 SE

E D

ETA

IL C

SEE

DET

AIL

D

355

325

353

OP

14 (E

ND

CA

P FA

CE)

SEE

DET

AIL

E

A-A

SECT

ION

365

DET

AIL

CSC

ALE

4/1

359

362

360

DET

AIL

DSC

ALE

4/1

DET

AIL

ESC

ALE

4/1

362

SEE

DET

AIL

F

392C

393C

391C

395C

DET

AIL

FSC

ALE

4/1

396C

394C

5203

41-2

17

Technical Reference Bulletin 4786120

Control Valve - Exploded ViewIN

DU

STRI

AL

MO

BILE

016

001

021

013

002

017

015

018

014

012

020

007

019

008

003

004

009

005

010

006

011

019

All o

f the

item

s sho

wn

in th

is vi

ew a

re in

clud

ed in

Ite

m 3

51D

whi

ch is

par

t of t

he p

ropo

rtion

al c

ontr

ol

valv

e se

rvic

e ki

t.

4086

73-0

17

Technical Reference Bulletin 47861 21

Control Valve - Cross Section

OP1

7O

P18

A-A

SECT

ION

016

001

013

002

017

021

015

018

014

012

019

003

004

005

006

008

009

010

011

007

020

OP1

9

009

010

4086

73-0

17

Technical Reference Bulletin 4786122

O-Ring Seals

Item AS 568AShore A

DurometerNumber Number Viton

313 -250 70314 -137 Teflon 330 -013 90331 -014 90333 -906 90334 -908 90335 -910 90336 -912 90337 -014 *338 -904 90358t -010 90359t -016 90

* Teflon Backup Ring

Item Number Description Head Size / Type Tightening Torque306 PLUG, END 7/8” external 50 ft-lb (68 Nm)308 SEAT 7/16” external 200 in-lb (23 Nm)309 BONNET, PRESSURE COMPENSATOR 1” external 80 ft-lb (108 Nm)315 SCREW, SHC, 1/2-13 UNC 3/8” internal 100 ft-lb (136 Nm)

316A SCREW, SHC, 1/2-13 UNC 3.25 Long 3/8” internal 100 ft-lb (136 Nm)316B SCREW, SHC, 1/2-13 UNC 1.25 Long 3/8” internal 100 ft-lb (136 Nm)319 PLUG, .062 NPT 5/32” internal 48 in-lb (5 Nm)321 PLUG, #4 HP 3/16” internal 120 in-lb (14 Nm)322 PLUG, END, COMPENSATOR VALVE 7/8” external 50 ft-lb (68 Nm)323 PLUG, #12 HP 9/16” internal 85 ft-lb (115 Nm)325 ORIFICE, .062 NPTF-.040 DIA 5/32” internal 48 in-lb (5 Nm)342 PLUG, #3 HP 1/8” internal 45 in-lb (5 Nm)351 BONNET, LOAD SENSE 1 1/4” external 85 ft-lb (115 Nm)354 SEAT, LOAD SENSE 5/8” external 70 +10 in-lb (8 +1,13 Nm)356 SCREW, SHC #10-24 1.50 Long. 5/32” internal 57 in-lb (6 Nm)364 SCREW, CPS #10-24 0.19 Long 5/32” internal 20 in-lb (2 Nm)

391C BONNET, MAX. VOL. STOP 1 1/4” external 85 ft-lb (115 Nm)

351D SCREW, SHC #10-24 0.50 Long 5/32” internal * 57 in-lb (6 Nm)ASM, SOLENOID CONTROL 5/8” external ** 15 ft-lb (20 Nm)

353D PLUG, #2 HP 1/8” internal 45 in-lb (5 Nm)354D PLUG, #4 HP 3/16” internal 120 in-lb (14 Nm)355D PLUG, #8 HP 5/16” internal 45 ft-lb (61 Nm)

362DORIFICE, .062 NPTF-.062 (PVG-100)

5/32” internal 48 in-lb (5 Nm)ORIFICE, .062 NPTF-.089 (PVG-130)

Screw and Plug Torques

Item AS 568AShore A

DurometerNumber Number VitonControl Valve Assembly

003 -019 90004 -020 90005 -021 90006 -023 90007 -908 90008 -019 *009 -020 *010 -021 *011 -023 *

Item AS 568AShore A

DurometerNumber Number Viton

360t -906 90361t -912 90362t -016 *356D -902 90357D -904 90358D -908 90

359D -136 (P-E) -226 (P-F) 70

360D -013 90394C -014 90395C -912 90396C -014 *

Control Valve Exploded View* Item 18

** Item 19

t Load Sense Only

Technical Reference Bulletin 47861 23

Service Kits

Description Kit No. Series Items Included (quantity is 1 unless noted)Control Piston and SpringN.O. P-E, P-E/F L723987-006

F1 302, 303, 329N.C. P-F, P-F/F L723987-007Pressure Compensator ReliefP-E, P-F, P-E/F, P-F/F L723987-101 F1 307, 308, 312(4), 327, 333Load Sense / Pressure Compensator Relief

P-E/F, P-F/F L723987-108 F1 307, 308, 312(4), 327, 333, 353, 354, 355, 359(2), 360, 362(2)

Pressure Compensator SpoolP-E, P-F, P-E/F, P-F/F L723987-202 F1 305, 328Pressure Compensator AdjustorP-E, P-F, P-E/F, P-F/F L300574HS07 F1 309, 310, 318, 331, 335, 337Load Sense AdjustorP-E/F, P-F/F L318966-002 F1 351, 352, 359, 361, 362, 365Adjustable Maximum Volume StopP-E, P-F, P-E/F, P-F/F L516319-001 F1 391C, 392C, 393C, 394C, 395C, 396CControl Seal Kit

P-E, P-F K520340-001 F1

313, 314, 330(3), 331, 333, 334(2), 335, 336, 337, 338(2), 345, 394C, 395C, 396C, 356D(3), 357D, 358D, 359D, 360D(2), 003, 004, 005, 006, 007, 008, 009, 010, 011

P-E/F, P-F/F K520341-001 F1

313, 314, 330(3), 331, 333, 334(2), 335, 336, 337, 338(2), 345, 358(2), 359(2), 360, 361, 362(2), 394C, 395C, 396C, 356D(3), 357D, 358D, 359D, 360D(2), 003, 004, 005, 006, 007, 008, 009, 010, 011

End Cap Assembly

P-E, P-F L520340-300 F1303, 304, 305, 306, 307, 308, 309, 310, 312(4), 315(3), 318, 321(2), 322, 325, 327, 328, 331, 333, 334(2), 335, 337, 338(2), 359D, 360D(2)

P-E/F, P-F/F L520341-300 F1

303, 304, 305, 306, 307, 308, 309, 310, 312(4), 315(3), 318, 321(2), 322, 325, 327, 328, 331, 333, 334(2), 335, 337, 338(2), 350, 352, 352, 353, 354, 355, 356(4), 358(3), 359(2), 360, 361, 362(2), 364, 365, 359D, 360D(2)

Proportional Control Valve AssemblyP-E, P-E/F - 24V Industrial L520340-304

F1

314, 330(2), 350D, 351D, 352D, 353D(3*)(7**), 354D, 355D, 356D(3*)(7**), 357D, 358D, 359D, 360D(2), 362D

* P-E, P-E/F Control Valve Assemblies** P-F, P-F/F Control Valve Assemblies

P-E, P-E/F - 13V Mobile L520340-305P-E, P-E/F - 27V Mobile L520340-306P-F, P-F/F - 24V Industrial L520341-304P-F, P-F/F - 13V Mobile L520341-305P-F, P-F/F - 27V Mobile L520341-306Proportional AmplifierP-E, P-F, P-E/F, P-F/F - 24V Industrial 407932-902 F1 020

P-E, P-F, P-E/F, P-F/F -13V and 27V Mobile F1

Technical Reference Bulletin 4786124

Electrical Connections and Specifications

C D E F

A B

A 0 Volt SupplyB 24 Volt Supply

C Signal 0 VoltD 3 to 8 Volt Command*E UnusedF Unused

* For use with 4-20mA command source, install a 500W resistor between terminals C and D. Functional command range would be 6mA - 16mA (3 to 8 volt).

Signal 0V and Supply 0V are internally linked. If 0 Volt signals are linked outside of connector use only 0 Volt supply terminal.

12

Industrial 24V Mobile 24V Mobile 12VSupply Voltage 24 Volt DC +0.5V

fused at 1.5 A27 Volt DC

fused at 1.5 A13 Volt DC

fused at 2.5 AControl Signal (Amplifier Only) 3 to 8 VDC =

100% to 0% stroke N/A N/A

PWM* Switching Frequency 150 Hz 180 Hz 180 HzMaximum Continuous Current 1 A 1 A 2 AOperating Temperature -50C to 70oC -50C to 70oC -50C to 70oCNominal Coil Resistance 24 W 28 W 7 W

* Pulse Width Modulated

Amplifier Connections-Industrial Coil Only

Solenoid Connections

Specifications

Mobile Solenoid Connector

Industrial Solenoid Connector

12

1 + Signal2 0V Signal

Mating connector for Mobile Solenoid: Deutsch DT04-2P

Mating connector for Industrial Solenoid: Hirschmann GDM 209

Technical Reference Bulletin 47861 25

PWM Examples

Industrial Mobile

100%

50%

75%

25%

OUTPUT VOLTAGE AT COIL vs TIME

TIME (SECONDS)OUTPUT VOLTAGE AT 24V COILOUTPUT VOLTAGE AT 12V COIL

PUMP STROKE P-E CONTROLPUMP STROKE P-F CONTROL

0 0.005 0.01 0.015 0.020

5

10

15

20

25

30VO

LTAG

E

PUM

P ST

ROKE

100%

50%

75%

25%

OUTPUT VOLTAGE AT COIL vs TIME

TIME (SECONDS)OUTPUT VOLTAGE AT 24V COILOUTPUT VOLTAGE AT 12V COIL

PUMP STROKE P-E CONTROLPUMP STROKE P-F CONTROL

0 0.005 0.01 0.015 0.020

5

10

15

20

25

30

VOLT

AGE

PUM

P ST

ROKE

100%

50%

75%

25%

OUTPUT VOLTAGE AT COIL vs TIME

TIME (SECONDS)OUTPUT VOLTAGE AT 24V COILOUTPUT VOLTAGE AT 12V COIL

PUMP STROKE P-E CONTROLPUMP STROKE P-F CONTROL

0 0.005 0.01 0.015 0.020

5

10

15

20

25

30

VOLT

AGE

PUM

P ST

ROKE

100%

50%

75%

25%

OUTPUT VOLTAGE AT COIL vs TIME

TIME (SECONDS)OUTPUT VOLTAGE AT 24V COIL PUMP STROKE P-E CONTROL

PUMP STROKE P-F CONTROL

0 0.005 0.01 0.015 0.020

5

10

15

20

25

30

VOLT

AGE

PUM

P ST

ROKE

0.025

100%

50%

75%

25%

OUTPUT VOLTAGE AT COIL vs TIME

TIME (SECONDS)OUTPUT VOLTAGE AT 24V COIL PUMP STROKE P-E CONTROL

PUMP STROKE P-F CONTROL

0 0.005 0.01 0.015 0.020

5

10

15

20

25

30

VOLT

AGE

PUM

P ST

ROKE

0.025

100%

50%

75%

25%

OUTPUT VOLTAGE AT COIL vs TIME

OUTPUT VOLTAGE AT 24V COIL PUMP STROKE P-E CONTROLPUMP STROKE P-F CONTROL

0 0.005 0.01 0.015 0.020

5

10

15

20

25

30

VOLT

AGE

PUM

P ST

ROKE

0.025TIME (SECONDS)

PWM:75% On25% Off

PWM:50% On50% Off

PWM:25% On75% Off

Technical Reference Bulletin 4786126

Notes

Technical Reference Bulletin 47861 27

Notes

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .

. . . . . .. . . . .

. . . . .. . . . . .

. . . . . . . . . . . . . . . . . . . . .

The Oilgear CompanyMilwaukee, WI USA

+1-414-327-1700

Bulletin TRB-47861 March 2013 4