Completion and more... - Nilsun Kish

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Com pletion and more... ISO 9001: 2015; ISO 14001 :2015 BS OHSA 18001: 2007;HSE - MS ISO/TS 29001:2010 www.nilsunkish.com Our Services Project Management Commissioning Engineering & Procurement Construction & Hookup Mechanical Completion (Pre-commissioning) Commissioning & Start up Operation & Maintenance Pipeline Pre-commissioning

Transcript of Completion and more... - Nilsun Kish

Completion and more. . .

ISO 9001: 2015; ISO 14001 :2015

BS OHSA 18001: 2007; HSE - MS

ISO/TS 29001:2010

www.nilsunkish.com

Our Services

Project Management

Commissioning Engineering & Procurement

Construction & Hookup

Mechanical Completion (Pre-commissioning)

Commissioning & Start up

Operation & Maintenance

Pipeline Pre-commissioning

OUR GOAL IS TO HELP OUR CLIENTS, ACHIEVE FLAWLESS HANDOVER

AND MAKE READY FOR SAFE OPERATION AND MAXIMUM PRODUCTION

SERVICES AVAILABLE

NSK is active in the fields of pre-commissioning; commissioning;

start-up; operation and maintenance; hook up and construction of oil and

gas projects. NSK highly qualified team is made of multi-disciplined engineers,

technicians, operators implementing through best practices project management,

systems and software for project execution.

The company has performed several commissioning projects in the Persian Gulf. In addition the

company is operating platforms including South Pars phases 12,17&18,19,20&21

Becoming one of the leading companies in the region on pre-commissioning, commissioning,

start-up, Operation and maintenance field and the best company in the field of pre-commissioning,

commissioning in Iran.

VISION

MISSION STATEMENTPre-commissioning, commissioning, Operation and maintenance of offshore and onshore oil and

gas and petrochemical facilities

Our service starts with strong experienced people, a competent pool of fully skilled and certified

manpower who can deliver a top performance.

NSK capabilities include project management, providing engineering and procurement services on

commissioning projects, execution of pre-commissioning and commissioning services on fabrication

yard and offshore site in all disciplines, operation and maintenance/preservation of oil and gas

Plants, execution of hook-up, construction and related offshore works.

MANAGEMENT COMPETETION ADVANTAGES and ACHIEVEMENTS

NSK project management is based on project management standards; document management

system and software. We are strongly committed to project time schedule and we have a record

of 28 days for completion of hookup commissioning and startup in offshore platform SPD19B.

With the commitment to quality management system based on ISO standards such as

ISO9001:2015, ISO29001:2010, the company manages all project activities.

NSK is the first commissioning contractor that registered in POGC’s approved contractor list.

at a GlanceNSK

CONSTRUCTION WORKS

PROCUREMENT

ENGINEERING

PIPELINE SERVICES

COMMISSIONING

PRECOMMISSIONING

NSK ENGINEERING performs engineering document review and endorsement with commissioning

approach, providing engineering documents related to pre-commissioning and commissioning

activities, commissioning and ready for startup certificates, final dossier, database from engineering

and procurement documents and as-built / as-commissioned documents, and offers creative

commissioning engineering solution to clients.

NSK PROCUREMENT provides all material required during commissioning, startup and O&M as

well as providing tools, equipment, consumable and any other spare parts.

NSK performs Pre-commissioning works, includes status index preparation; dossier preparation;

manpower estimate preparation and task preparation. NSK pre-commissioning execution includes

supervision on construction activities such as: conformity checks, static tests and piping tests.

NSK performs commissioning preparation includes technical

database preparation, dossier preparation, manpower

estimate preparation and task preparation. Commissioning

execution includes preliminary checks; functional tests,

operating tests and pre-startup activities.

NSK performs hookup activities, completion of construction works; punches clearance

and modifications; as well as touch-up and paint works. NSK could direct & manage

the simultaneous operation when hot work is required during operation without

shutdown.

NSK Company performs all operations

related to the pre-commissioning and

commissioning of pipelines, including

flooding, cleaning and gauging, hydrostatic

tests, dewatering & swabbing drying and

N2 purging.

OPERATION & MAINTENANCE

PRESERVATION

COMMISSIONING SOFTWARE SERVICES

NSK PRESERVATION applies protection and preventative maintenance for equipment and systems

before and after use. The process begins with the application of preservatives and protection

fittings by suppliers/vendors.

NSK offers a complete managerial and hands on operations

and maintenance (O&M) team with additional expertise in

implementing training programs for client operations and

maintenance crew so crews to become familiar and competent

in the safe operation of plants and facilities. Also NSK provides

faster troubleshooting and maintenance, costing less with

more efficiency including for rotary and fix equipment; ESD/F&G, telecommunication and control

as well as process systems.The company, having professional and expertise staff in operation and

maintenance, after the startup plant, will take advantage of them until the final delivery of the

platforms to the operation team of clients. In this regard, the company has up to now preservation,

maintenance and operation phase 12,17,18,19, 20&21 platforms in South Pars. This includes

operation, maintenance and preservation of experiences in operating the platforms. This has so

far reached more than 140 months of continuous and non-stop production.

Implementation and operation of pre-com/ commissioning

management software including in-house software (PCMS) or other

software such as ICAPS for supporting complete stage from database preparation to final startup

phase. NSK software is fully compatible with pre-commissioning and commissioning methodology

such as OPERCOM methodology.

Website : www.nilsunkish.com

E-Mail : [email protected]

SupervisiononhookupRemainingworkSitecommissioningStartup

OperationMaintenance

SupervisiononhookupRemainingworkSitecommissioningStartupOperation

&MaintenancePreservation

YardPrecomhookupRemainingworkSitecommissioningStartup

Operation&Maintenance

YardPrecomhookupRemainingworkSitecommissioningStartupOperation

&Maintenance

Pipelinepre-commissioning

12A 18A 12B

17A 12C 19C

21 19A 20

2014

2015

2017

2016

2018

19B

13A 14A

Onshore Commissioning projects-Bahregansar

Offshore Commissioning and Hookup

(South Pars Gas Field Development)

-SouthParsPhase9&10

-SouthParsPhase12

-SouthParsPhase17&18

The scope of work in this project included pre-commissioning, commissioning,

start-up, management and supervision on hook-up and remaining work. Supply

material for the project, preservation, operation and maintenance of the

platform was another part of the scope of work.

-SouthParsPhase19

The 12B scope included pre-commissioning, commissioning, start-up, supervision

on hook-up, and construction work that lasted about 100 days since first working day

until the first production, which until that time was unprecedented in this industry. The startup of

SPD12A has also been accomplished with a similar scope of work like SPD12B. Also 3 Platforms

of this phase was operating by NSK about 52 month.

The project's scope involves performing yard

commissioning, hook-up and construction work,

pre-commissioning, commissioning and

startup, operations and maintenance, punch

clearance. At present, the project is being carried

out, and platform SPD19C has been handed over.

One of the important points on this project was the

early connection of the SPD2 pipeline to this platform

and the integration of the SPD2 control system with the

SPD19C at the client's request. This was successfully carried

Onshore commissioning of Behragansar project as the primary refinery and storage

of crude oil in addition to hookup and commissioning of production platform,

head quarter platform and 4 well head as well as a manifold platform in the

Behregansar project are among the first experiences of our commissioning

team, which in 2006 has performed.

Phases 9 and 10 of South Pars gas field included offshore facilities such as

two gas production platforms that commissioned by NSK team.

Website : www.nilsunkish.com

E-Mail : [email protected]

-SouthParsPhase20&21

These phases also include two platforms in phases 20&21, which has been

commissioned by the two platforms. The onshore and offshore activities of the

two platforms are completed and both are in operation and handed over to

the client.

The project's scope involves performing yard pre-commissioning, hook-up

and construction works, pre-commissioning, commissioning and startup,

punch clearance of the phase 20&21 which has been completed. For

the time being, all hook-up operations on these phases have been

completed and these platforms are in operation.

out with the expertise and skills of the company staffs, which transmitted as a part of the SPD2

platform To SPD19C before starting to operate the main platform. To now, more than 52 months

of operation has been performed for the South Pars Phase 19 platforms.

Pipelines pre-commissioning

-SouthParsPhases13,14

Pipeline Filling (Flooding) – which can be carried out by propelling pigs through the pipeline with

water or free flooding with water

Pipeline Cleaning – this is carried out by pushing pigs or gel pigs through the pipeline to remove

any debris buildup or corrosion.

Pipeline Gauging – this is carried out to prove the dimensional quality of the internal diameter of

the pipeline.

Hydro testing – this is a process by which the pipeline in question is pressure tested to a predefined

pressure above the operating design pressure of the pipeline.

This project contains Pre Commissioning & Commissioning services of gas

pipelines for phases 13, 14. Pipeline pre-commissioning is the series of processes

carried out on the pipeline before the final product starts working. The project scope

is as follow:

Dewatering – this involves pushing pigs through the pipeline propelled by a gas to remove the

water prior to start-up.

The scope of work for phase 13, 14 are as bellow table:

Phase 14

Phase 13

Phase Pipeline From To Length KM

32" + 4"

18" + 4"

32" + 4"

18" + 4"

14A

14A

13B

13B

14C

13D

Refinery

Landfall

103

5.5

96.05

5.34

QHSE Policy

Employee participation

Process safety information-PSI

Process hazard analysis-PHA

Operating procedures

Training

Subcontractor safety

Pre-start up safety review -PSSR

Mechanical integrity

Permit to Work-PTW

Management of change-MOC

Incident investigation

Emergency response plan -ERP

Compliance audits

The commissioning & Start-UP periods are often the most

difficult and potentially hazardous phase in the life of a

process plant.

NILSUNKISH has tremendous experience in management of

dangerous projects such as offshore platform commissioning

& start up.

Commissioning in nature shall integrate the engineering knowledge, execution experience and

management skills; lack of any of the above factors leads to failure of commissioning completion

or a defect on production / operation.

HSE in Nilsun Kish

NILSUNKISH by implementation of the latest technology and

worldwide knowledge as well as the professional human

resources is well known in the field of Construction,

Commissioning, Maintenance and Operation of the Oil and

Gas, and Energy plants.

How we establish

NILSUNKISH is determined to establish Process Safety Management (PSM) and a strong safety

culture based on a structure of 13 key elements as established in accordance of Occupational

Safety and Health (OSHA) guidelines.

PSM elements

NSK adheres

to includes :

E-mail:[email protected]

www.nilsunkish.com

Address : Tehran Office : No.94, North Kheradmand avenue, Hafte Tir Square, Tehran, Iran

Kish Office: Unit 2, Floor.1, BuildingEX.58 Atashneshani St, Phase.2, IranBlvd, Kish Island, Iran

Tel: 88849995 - 88849997