Completion and more... - Nilsun Kish
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Transcript of Completion and more... - Nilsun Kish
Completion and more. . .
ISO 9001: 2015; ISO 14001 :2015
BS OHSA 18001: 2007; HSE - MS
ISO/TS 29001:2010
www.nilsunkish.com
Our Services
Project Management
Commissioning Engineering & Procurement
Construction & Hookup
Mechanical Completion (Pre-commissioning)
Commissioning & Start up
Operation & Maintenance
Pipeline Pre-commissioning
OUR GOAL IS TO HELP OUR CLIENTS, ACHIEVE FLAWLESS HANDOVER
AND MAKE READY FOR SAFE OPERATION AND MAXIMUM PRODUCTION
SERVICES AVAILABLE
NSK is active in the fields of pre-commissioning; commissioning;
start-up; operation and maintenance; hook up and construction of oil and
gas projects. NSK highly qualified team is made of multi-disciplined engineers,
technicians, operators implementing through best practices project management,
systems and software for project execution.
The company has performed several commissioning projects in the Persian Gulf. In addition the
company is operating platforms including South Pars phases 12,17&18,19,20&21
Becoming one of the leading companies in the region on pre-commissioning, commissioning,
start-up, Operation and maintenance field and the best company in the field of pre-commissioning,
commissioning in Iran.
VISION
MISSION STATEMENTPre-commissioning, commissioning, Operation and maintenance of offshore and onshore oil and
gas and petrochemical facilities
Our service starts with strong experienced people, a competent pool of fully skilled and certified
manpower who can deliver a top performance.
NSK capabilities include project management, providing engineering and procurement services on
commissioning projects, execution of pre-commissioning and commissioning services on fabrication
yard and offshore site in all disciplines, operation and maintenance/preservation of oil and gas
Plants, execution of hook-up, construction and related offshore works.
MANAGEMENT COMPETETION ADVANTAGES and ACHIEVEMENTS
NSK project management is based on project management standards; document management
system and software. We are strongly committed to project time schedule and we have a record
of 28 days for completion of hookup commissioning and startup in offshore platform SPD19B.
With the commitment to quality management system based on ISO standards such as
ISO9001:2015, ISO29001:2010, the company manages all project activities.
NSK is the first commissioning contractor that registered in POGC’s approved contractor list.
at a GlanceNSK
CONSTRUCTION WORKS
PROCUREMENT
ENGINEERING
PIPELINE SERVICES
COMMISSIONING
PRECOMMISSIONING
NSK ENGINEERING performs engineering document review and endorsement with commissioning
approach, providing engineering documents related to pre-commissioning and commissioning
activities, commissioning and ready for startup certificates, final dossier, database from engineering
and procurement documents and as-built / as-commissioned documents, and offers creative
commissioning engineering solution to clients.
NSK PROCUREMENT provides all material required during commissioning, startup and O&M as
well as providing tools, equipment, consumable and any other spare parts.
NSK performs Pre-commissioning works, includes status index preparation; dossier preparation;
manpower estimate preparation and task preparation. NSK pre-commissioning execution includes
supervision on construction activities such as: conformity checks, static tests and piping tests.
NSK performs commissioning preparation includes technical
database preparation, dossier preparation, manpower
estimate preparation and task preparation. Commissioning
execution includes preliminary checks; functional tests,
operating tests and pre-startup activities.
NSK performs hookup activities, completion of construction works; punches clearance
and modifications; as well as touch-up and paint works. NSK could direct & manage
the simultaneous operation when hot work is required during operation without
shutdown.
NSK Company performs all operations
related to the pre-commissioning and
commissioning of pipelines, including
flooding, cleaning and gauging, hydrostatic
tests, dewatering & swabbing drying and
N2 purging.
OPERATION & MAINTENANCE
PRESERVATION
COMMISSIONING SOFTWARE SERVICES
NSK PRESERVATION applies protection and preventative maintenance for equipment and systems
before and after use. The process begins with the application of preservatives and protection
fittings by suppliers/vendors.
NSK offers a complete managerial and hands on operations
and maintenance (O&M) team with additional expertise in
implementing training programs for client operations and
maintenance crew so crews to become familiar and competent
in the safe operation of plants and facilities. Also NSK provides
faster troubleshooting and maintenance, costing less with
more efficiency including for rotary and fix equipment; ESD/F&G, telecommunication and control
as well as process systems.The company, having professional and expertise staff in operation and
maintenance, after the startup plant, will take advantage of them until the final delivery of the
platforms to the operation team of clients. In this regard, the company has up to now preservation,
maintenance and operation phase 12,17,18,19, 20&21 platforms in South Pars. This includes
operation, maintenance and preservation of experiences in operating the platforms. This has so
far reached more than 140 months of continuous and non-stop production.
Implementation and operation of pre-com/ commissioning
management software including in-house software (PCMS) or other
software such as ICAPS for supporting complete stage from database preparation to final startup
phase. NSK software is fully compatible with pre-commissioning and commissioning methodology
such as OPERCOM methodology.
Website : www.nilsunkish.com
E-Mail : [email protected]
SupervisiononhookupRemainingworkSitecommissioningStartup
OperationMaintenance
SupervisiononhookupRemainingworkSitecommissioningStartupOperation
&MaintenancePreservation
YardPrecomhookupRemainingworkSitecommissioningStartup
Operation&Maintenance
YardPrecomhookupRemainingworkSitecommissioningStartupOperation
&Maintenance
Pipelinepre-commissioning
12A 18A 12B
17A 12C 19C
21 19A 20
2014
2015
2017
2016
2018
19B
13A 14A
Onshore Commissioning projects-Bahregansar
Offshore Commissioning and Hookup
(South Pars Gas Field Development)
-SouthParsPhase9&10
-SouthParsPhase12
-SouthParsPhase17&18
The scope of work in this project included pre-commissioning, commissioning,
start-up, management and supervision on hook-up and remaining work. Supply
material for the project, preservation, operation and maintenance of the
platform was another part of the scope of work.
-SouthParsPhase19
The 12B scope included pre-commissioning, commissioning, start-up, supervision
on hook-up, and construction work that lasted about 100 days since first working day
until the first production, which until that time was unprecedented in this industry. The startup of
SPD12A has also been accomplished with a similar scope of work like SPD12B. Also 3 Platforms
of this phase was operating by NSK about 52 month.
The project's scope involves performing yard
commissioning, hook-up and construction work,
pre-commissioning, commissioning and
startup, operations and maintenance, punch
clearance. At present, the project is being carried
out, and platform SPD19C has been handed over.
One of the important points on this project was the
early connection of the SPD2 pipeline to this platform
and the integration of the SPD2 control system with the
SPD19C at the client's request. This was successfully carried
Onshore commissioning of Behragansar project as the primary refinery and storage
of crude oil in addition to hookup and commissioning of production platform,
head quarter platform and 4 well head as well as a manifold platform in the
Behregansar project are among the first experiences of our commissioning
team, which in 2006 has performed.
Phases 9 and 10 of South Pars gas field included offshore facilities such as
two gas production platforms that commissioned by NSK team.
Website : www.nilsunkish.com
E-Mail : [email protected]
-SouthParsPhase20&21
These phases also include two platforms in phases 20&21, which has been
commissioned by the two platforms. The onshore and offshore activities of the
two platforms are completed and both are in operation and handed over to
the client.
The project's scope involves performing yard pre-commissioning, hook-up
and construction works, pre-commissioning, commissioning and startup,
punch clearance of the phase 20&21 which has been completed. For
the time being, all hook-up operations on these phases have been
completed and these platforms are in operation.
out with the expertise and skills of the company staffs, which transmitted as a part of the SPD2
platform To SPD19C before starting to operate the main platform. To now, more than 52 months
of operation has been performed for the South Pars Phase 19 platforms.
Pipelines pre-commissioning
-SouthParsPhases13,14
Pipeline Filling (Flooding) – which can be carried out by propelling pigs through the pipeline with
water or free flooding with water
Pipeline Cleaning – this is carried out by pushing pigs or gel pigs through the pipeline to remove
any debris buildup or corrosion.
Pipeline Gauging – this is carried out to prove the dimensional quality of the internal diameter of
the pipeline.
Hydro testing – this is a process by which the pipeline in question is pressure tested to a predefined
pressure above the operating design pressure of the pipeline.
This project contains Pre Commissioning & Commissioning services of gas
pipelines for phases 13, 14. Pipeline pre-commissioning is the series of processes
carried out on the pipeline before the final product starts working. The project scope
is as follow:
Dewatering – this involves pushing pigs through the pipeline propelled by a gas to remove the
water prior to start-up.
The scope of work for phase 13, 14 are as bellow table:
Phase 14
Phase 13
Phase Pipeline From To Length KM
32" + 4"
18" + 4"
32" + 4"
18" + 4"
14A
14A
13B
13B
14C
13D
Refinery
Landfall
103
5.5
96.05
5.34
QHSE Policy
Employee participation
Process safety information-PSI
Process hazard analysis-PHA
Operating procedures
Training
Subcontractor safety
Pre-start up safety review -PSSR
Mechanical integrity
Permit to Work-PTW
Management of change-MOC
Incident investigation
Emergency response plan -ERP
Compliance audits
The commissioning & Start-UP periods are often the most
difficult and potentially hazardous phase in the life of a
process plant.
NILSUNKISH has tremendous experience in management of
dangerous projects such as offshore platform commissioning
& start up.
Commissioning in nature shall integrate the engineering knowledge, execution experience and
management skills; lack of any of the above factors leads to failure of commissioning completion
or a defect on production / operation.
HSE in Nilsun Kish
NILSUNKISH by implementation of the latest technology and
worldwide knowledge as well as the professional human
resources is well known in the field of Construction,
Commissioning, Maintenance and Operation of the Oil and
Gas, and Energy plants.
How we establish
NILSUNKISH is determined to establish Process Safety Management (PSM) and a strong safety
culture based on a structure of 13 key elements as established in accordance of Occupational
Safety and Health (OSHA) guidelines.
PSM elements
NSK adheres
to includes :
E-mail:[email protected]
www.nilsunkish.com
Address : Tehran Office : No.94, North Kheradmand avenue, Hafte Tir Square, Tehran, Iran
Kish Office: Unit 2, Floor.1, BuildingEX.58 Atashneshani St, Phase.2, IranBlvd, Kish Island, Iran
Tel: 88849995 - 88849997