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User Manual User Manual AM5012 Module 1 AM5012 Module 1 Issue : Issue : A  ©  © AIRBUS S.A.S. AIRBUS S.A.S. 2005. ALL 2005. ALL RIGHTS RESERVE RIGHTS RESERVE D. D. CONFIDENTIAL AND PROPRIETARY DOCUMENT CONFIDENTIAL AND PROPRIETARY DOCUMENT . User_Manual_FM0400730_V1.2 User_Manual_FM0400730_V1.2 Printed Copies are not controlled. Confirm this is the Printed Copies are not controlled. Confirm this is the latest issue available through the Portal latest issue available through the Portal . Page 1 of 50 Page 1 of 50 CATIA V5 Assembly Rules - CATIA V5 Assembly Rules - CATIA V5/PRIMES CATIA V5/PRIMES Owner's Approval: Owner's Approval: (signed) (signed) Name Name : : MAITRE MAITRE BRUNO BRUNO Function Function : Head : Head of of CATIA CATIA V5 V5 Methods Methods PURPOSE: PURPOSE: This document describes the rules for creating an assembly tree and how to structure CAD data before the This document describes the rules for creating an assembly tree and how to structure CAD data before the official release. official release. This manual is intended for designers working on a technical solution who must generate the different trees This manual is intended for designers working on a technical solution who must generate the different trees required to deliver assemblies to the Digital Mock-Up in the Concept/Definition or Development Phase. required to deliver assemblies to the Digital Mock-Up in the Concept/Definition or Development Phase. This module gives all common rules for all CATIA V5 users managing their data in PRIMES. This module gives all common rules for all CATIA V5 users managing their data in PRIMES. SCOPE: SCOPE: Field of application: AIRBUS Field of application: AIRBUS People concerned: All Designer using CATIA V5 and PRIMES People concerned: All Designer using CATIA V5 and PRIMES Technical domain concerned: Engineering Manufacturing Technical domain concerned: Engineering Manufacturing Authorization: Authorization: (signed) (signed) Date : Date : 23 November 2005 23 November 2005 Name Name : : SCOTTO SCOTTO ANTOINE ANTOINE Function Function : Head : Head of of OAM OAM Process Process & & Methods Methods

Transcript of Catia v5 Assembly Rules - Catia v5-Primes - baixardoc

User Manual User Manual 

AM5012 Module 1AM5012 Module 1

Issue : Issue : AA

 ©  © AIRBUS S.A.S.AIRBUS S.A.S. 2005. ALL 2005. ALL RIGHTS RESERVERIGHTS RESERVED.D. CONFIDENTIAL AND PROPRIETARY DOCUMENTCONFIDENTIAL AND PROPRIETARY DOCUMENT ..

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CATIA V5 Assembly Rules -CATIA V5 Assembly Rules -CATIA V5/PRIMESCATIA V5/PRIMES

Owner's Approval:Owner's Approval: (signed)(signed)

Name Name : : MAITRE MAITRE BRUNOBRUNO

Function Function : Head : Head of of CATIA CATIA V5 V5 MethodsMethods

PURPOSE: PURPOSE: 

This document describes the rules for creating an assembly tree and how to structure CAD data before theThis document describes the rules for creating an assembly tree and how to structure CAD data before theofficial release.official release.This manual is intended for designers working on a technical solution who must generate the different treesThis manual is intended for designers working on a technical solution who must generate the different treesrequired to deliver assemblies to the Digital Mock-Up in the Concept/Definition or Development Phase.required to deliver assemblies to the Digital Mock-Up in the Concept/Definition or Development Phase.

This module gives all common rules for all CATIA V5 users managing their data in PRIMES.This module gives all common rules for all CATIA V5 users managing their data in PRIMES.

SCOPE: SCOPE: 

Field of application: AIRBUSField of application: AIRBUS

People concerned: All Designer using CATIA V5 and PRIMESPeople concerned: All Designer using CATIA V5 and PRIMES

Technical domain concerned: Engineering ManufacturingTechnical domain concerned: Engineering Manufacturing

Authorization:Authorization: (signed)(signed)

Date :Date : 23 November 200523 November 2005

Name Name : : SCOTTO SCOTTO ANTOINEANTOINE

Function Function : Head : Head of of OAM OAM Process Process & & MethodsMethods

CATIA V5 Assembly Rules - CATIA V5 Assembly Rules - CATIA V5/PRIMES CATIA V5/PRIMES 

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TABLE OF CONTENTSTABLE OF CONTENTS

11 About About this this DocumentDocument...................................................................................................................................................................................................................... 55

1.11.1 BackgroundBackground .................................................................................................................................................................................................................................................. 55

1.21.2 OrganisatioOrganisation n of of the the Document...........................Document............................................................................................................................................................... 55

22 CATIA CATIA V5 V5 CATProduct CATProduct StructureStructure ................................................................................................................................................................................ 66

33 Rules Rules for Creafor Creating a ting a Typical DTypical Design esign Solution Solution AssemblyAssembly .......................................................................................................... 77

3.13.1 General General RulesRules .......................................................................................................................................................................................................................................... 77

3.23.2 Naming Naming and and NumberingNumbering ............................................................................................................................................................................................................ 77

3.33.3 Standard Standard PartsParts ........................................................................................................................................................................................................................................ 77

3.3.13.3.1 CATIA CATIA V5/ESDB V5/ESDB LinkLink .................................................................................................................................................................................................................... 99

3.3.1.13.3.1.1 Search Search a a Standard Standard in in ESDBESDB ...................................................................................................................................................................... 99

3.3.1.23.3.1.2 Search Search a Sa Standard tandard Part Part in in ESDB.....ESDB............................................................................................................................................... 1010

3.3.1.33.3.1.3 Search a SSearch a Standard in tandard in the CATIA V5 the CATIA V5 Catalog BroCatalog Browser.......................wser............................................................. 1111

3.3.23.3.2 Tree Tree Organisation...................................Organisation......................................................................................................................................................................................... 1111

3.3.33.3.3 Rigid Rigid PartsParts.................................................................................................................................................................................................................................................. 1212

3.3.43.3.4 Flexible Flexible or or Movable Movable Standard Standard PartsParts .................................................................................................................................................................... 1212

3.3.4.13.3.4.1 Flexible Flexible Standard Standard Parts.............................Parts..................................................................................................................................................... 1313

3.3.4.1.13.3.4.1.1 Flexible Flexible Standard PStandard Part with art with Movable CMovable Component...............omponent................................................................................... 1414

3.3.4.1.23.3.4.1.2 Flexible Flexible Standard PStandard Part with art with Flexible EFlexible Elements Insilements Insidede...................................................................................... 1414

3.43.4 Flexible Flexible AssemblyAssembly .......................................................................................................................................................................................................................... 1515

44 Design Design in in ContextContext ............................................................................................................................................................................................................................ 1717

4.14.1 Definition Definition and and DevelopmenDevelopment t PhasePhase...................................................................................................................................................................... 1717

4.1.14.1.1 Design Design Tree Tree MethodologMethodologyy .................................................................................................................................................................................................. 1717

4.1.1.14.1.1.1 Creating Creating the the Design Design Tree.........Tree................................................................................................................................................................... 1818

4.1.1.24.1.1.2 Rules Rules for for the the Design Design TreeTree.......................................................................................................................................................................... 1919

4.1.24.1.2 Creating Creating and and Updating Updating the the EnvironmentEnvironment ...................................................................................................................................................... 2020

4.1.2.14.1.2.1 Rules Rules for for the the EnvironmentEnvironment ........................................................................................................................................................................ 2020

4.1.2.24.1.2.2 Method Method One: One: No No Positioning...Positioning............................................................................................................................................................... 2020

4.1.2.34.1.2.3 Method Two: Method Two: Assembly or Assembly or Parts are AlreParts are Already Positionady Positioneded............................................................................ 2121

4.24.2 Definition Definition Phase Phase Using Using an Integran Integrated ENated ENV Node.......V Node..................................................................................................................... 2222

4.2.14.2.1 Create a Create a Design Design Tree AssemTree Assembly (CATProbly (CATProduct)................................duct).................................................................................................. 2222

4.2.24.2.2 Create Create a a ZONE ZONE ComponentComponent ............................................................................................................................................................................................ 2222

4.2.34.2.3 Add Add Existing Existing Components Components to the to the Zone Zone ComponentComponent .................................................................................................................... 2222

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TABLE OF CONTENTSTABLE OF CONTENTS

11 About About this this DocumentDocument...................................................................................................................................................................................................................... 55

1.11.1 BackgroundBackground .................................................................................................................................................................................................................................................. 55

1.21.2 OrganisatioOrganisation n of of the the Document...........................Document............................................................................................................................................................... 55

22 CATIA CATIA V5 V5 CATProduct CATProduct StructureStructure ................................................................................................................................................................................ 66

33 Rules Rules for Creafor Creating a ting a Typical DTypical Design esign Solution Solution AssemblyAssembly .......................................................................................................... 77

3.13.1 General General RulesRules .......................................................................................................................................................................................................................................... 77

3.23.2 Naming Naming and and NumberingNumbering ............................................................................................................................................................................................................ 77

3.33.3 Standard Standard PartsParts ........................................................................................................................................................................................................................................ 77

3.3.13.3.1 CATIA CATIA V5/ESDB V5/ESDB LinkLink .................................................................................................................................................................................................................... 99

3.3.1.13.3.1.1 Search Search a a Standard Standard in in ESDBESDB ...................................................................................................................................................................... 99

3.3.1.23.3.1.2 Search Search a Sa Standard tandard Part Part in in ESDB.....ESDB............................................................................................................................................... 1010

3.3.1.33.3.1.3 Search a SSearch a Standard in tandard in the CATIA V5 the CATIA V5 Catalog BroCatalog Browser.......................wser............................................................. 1111

3.3.23.3.2 Tree Tree Organisation...................................Organisation......................................................................................................................................................................................... 1111

3.3.33.3.3 Rigid Rigid PartsParts.................................................................................................................................................................................................................................................. 1212

3.3.43.3.4 Flexible Flexible or or Movable Movable Standard Standard PartsParts .................................................................................................................................................................... 1212

3.3.4.13.3.4.1 Flexible Flexible Standard Standard Parts.............................Parts..................................................................................................................................................... 1313

3.3.4.1.13.3.4.1.1 Flexible Flexible Standard PStandard Part with art with Movable CMovable Component...............omponent................................................................................... 1414

3.3.4.1.23.3.4.1.2 Flexible Flexible Standard PStandard Part with art with Flexible EFlexible Elements Insilements Insidede...................................................................................... 1414

3.43.4 Flexible Flexible AssemblyAssembly .......................................................................................................................................................................................................................... 1515

44 Design Design in in ContextContext ............................................................................................................................................................................................................................ 1717

4.14.1 Definition Definition and and DevelopmenDevelopment t PhasePhase...................................................................................................................................................................... 1717

4.1.14.1.1 Design Design Tree Tree MethodologMethodologyy .................................................................................................................................................................................................. 1717

4.1.1.14.1.1.1 Creating Creating the the Design Design Tree.........Tree................................................................................................................................................................... 1818

4.1.1.24.1.1.2 Rules Rules for for the the Design Design TreeTree.......................................................................................................................................................................... 1919

4.1.24.1.2 Creating Creating and and Updating Updating the the EnvironmentEnvironment ...................................................................................................................................................... 2020

4.1.2.14.1.2.1 Rules Rules for for the the EnvironmentEnvironment ........................................................................................................................................................................ 2020

4.1.2.24.1.2.2 Method Method One: One: No No Positioning...Positioning............................................................................................................................................................... 2020

4.1.2.34.1.2.3 Method Two: Method Two: Assembly or Assembly or Parts are AlreParts are Already Positionady Positioneded............................................................................ 2121

4.24.2 Definition Definition Phase Phase Using Using an Integran Integrated ENated ENV Node.......V Node..................................................................................................................... 2222

4.2.14.2.1 Create a Create a Design Design Tree AssemTree Assembly (CATProbly (CATProduct)................................duct).................................................................................................. 2222

4.2.24.2.2 Create Create a a ZONE ZONE ComponentComponent ............................................................................................................................................................................................ 2222

4.2.34.2.3 Add Add Existing Existing Components Components to the to the Zone Zone ComponentComponent .................................................................................................................... 2222

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4.2.44.2.4 Create a NCreate a New Design ew Design Solution AsseSolution Assembly (CATPrombly (CATProduct).........duct)............................................................................................. 2323

4.2.54.2.5 Create Create an an EnvironmenEnvironment t (ENV) (ENV) ComponentComponent .............................................................................................................................................. 2424

4.2.5.14.2.5.1 Add Existing Add Existing Components Components to the Enviroto the Environment Componment Component.nent................................................................... 2424

4.2.5.24.2.5.2 Add the Add the Design SoDesign Solution Aslution Assembly to sembly to the Desithe Design Treegn Tree ................................................................................ 2525

4.2.5.34.2.5.3 Add Existing Add Existing Components to Components to the Design the Design Solution AsSolution Assembly......sembly.......................................................... 2525

4.2.5.44.2.5.4 Positioning Positioning a Part a Part with with a Datua Datum Axis.m Axis....................................................................................................................................... 2626

4.2.5.54.2.5.5 Saving Saving the the AssemblyAssembly ........................................................................................................................................................................................ 2727

4.2.5.64.2.5.6 Deactivating Deactivating the the EnvironmentEnvironment.............................................................................................................................................................. 2828

55 Creation Creation of of Assembly Assembly CutsCuts................................................................................................................................................................................................ 2929

5.15.1 To CreTo Create an ate an Assembly Assembly Cut in Cut in a CATPaa CATPart...rt............................................................................................................................................... 2929

5.25.2 To CreTo Create an ate an Assembly Assembly Cut in Cut in a CATProa CATProductduct...................................................................................................................................... 3333

66 Mirrored Mirrored Parts Parts within within AssembliesAssemblies ............................................................................................................................................................................ 3838

77 Designing Designing a New a New Technical Technical Solution Solution from an from an Existing OneExisting One ............................................................................................ 4545

88 Checks Checks to bto be Perfoe Performed rmed Before Before Storing..................Storing...................................................................................................................................... 4747

8.18.1 Unique Unique Universal Universal Identifier Identifier (UUID)(UUID) ........................................................................................................................................................................ 4747

8.28.2 Avoiding Avoiding UUID UUID ErrorsErrors ................................................................................................................................................................................................................ 4747

8.2.18.2.1 Basic Basic RulesRules .............................................................................................................................................................................................................................................. 4747

8.2.28.2.2 CATProductsCATProducts.......................................................................................................................................................................................................................................... 4747

8.2.38.2.3 CATParts..CATParts.................................................................................................................................................................................................................................................... 4747

8.2.48.2.4 CATDrawingCATDrawingss ........................................................................................................................................................................................................................................ 4848

8.38.3 Maintaining Maintaining a a Correct Correct Product Product StructureStructure ...................................................................................................................................................... 4848

8.3.18.3.1 Basic Basic RulesRules .............................................................................................................................................................................................................................................. 4848

8.3.28.3.2 Broken Broken Links.......................Links..................................................................................................................................................................................................................... 4848

8.3.38.3.3 Ghost Ghost LinksLinks .............................................................................................................................................................................................................................................. 4848

Table Table of of ReferencesReferences ...................................................................................................................................................................................................................................... 4949

Table Table of of approval.approval............................................................................................................................................................................................................................................... 4949

Record Record of of Revisions...................................................Revisions..................................................................................................................................................................................... 5050

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List of FiguresList of Figures

Figure Figure 1: 1: Organisation Organisation of thof the de documentocument........................................................................................................................................................................................ 55Figure 2Figure 2: Typical : Typical CATIA V5 CATIA V5 Product Product Structure.......Structure............................................................................................................................................................. 66Figure Figure 3: 3: Standard Standard Parts Parts Catalog Catalog organisatioorganisationn .................................................................................................................................................................. 88Figure 4Figure 4: Result : Result page spage search iearch in ESDB.........................................n ESDB................................................................................................................................................... 99Figure Figure 5: Tre5: Tree orge organisation anisation sample sample for Sfor Standard tandard PartsParts .................................................................................................................................... 1212Figure Figure 6: 6: Flexible Flexible part part instantiationinstantiation .................................................................................................................................................................................................. 1414Figure Figure 7: 7: Flexible Flexible part part positioningpositioning ...................................................................................................................................................................................................... 1515Figure 8: FlexiblFigure 8: Flexible standard part ine standard part instantiated and stantiated and adjusted..............................adjusted.............................................................................................. 1515Figure Figure 9: 9: Properties Properties panel panel fulfilled.............fulfilled......................................................................................................................................................................................... 1616Figure Figure 10: 10: Collapsed Collapsed design design treetree ........................................................................................................................................................................................................ 1717Figure 11Figure 11: Zone n: Zone node with ode with reference reference geometry igeometry insidenside........................................................................................................................................ 2323Figure Figure 12: E12: Environment nvironment node node with with parts inparts insideside .............................................................................................................................................................. 2424Figure Figure 13: 13: Complete Complete design design treetree .......................................................................................................................................................................................................... 2525Figure 14: DFigure 14: Design soluesign solution with etion with existing compoxisting components insidenents inside...................................................................................................................... 2525Figure Figure 15: 15: Saving Saving the the assemblyassembly............................................................................................................................................................................................................ 2727Figure Figure 16: 16: Mirrored Mirrored part opart or asser assembly mbly methodmethod .................................................................................................................................................................. 3838Figure Figure 17: 17: Mirrored Mirrored part opart or asser assembly mbly methodmethod .................................................................................................................................................................. 3838Figure Figure 18: 18: Mirrored Mirrored part opart or asser assembly mbly methodmethod .................................................................................................................................................................. 3939Figure Figure 19: 19: Mirrored Mirrored part opart or asser assembly mbly methodmethod .................................................................................................................................................................. 4141Figure 2Figure 20: Mirro0: Mirrored assered assembly pmbly properties..............................roperties....................................................................................................................................................4141Figure Figure 21: 21: Mirrored Mirrored assembly.....................................assembly............................................................................................................................................................................... 4242Figure Figure 22: S22: Specificity pecificity for Winfor Wings for............................................gs for........................................................................................................................................................ 4343Figure Figure 23: 23: Symmetric Symmetric partpart .............................................................................................................................................................................................................................. 4343

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1 1 About About this this DocumentDocument

This manual is intended for This manual is intended for users working on a Technical/Design Solution who are required tousers working on a Technical/Design Solution who are required todeliver assemblies to the digital mock-up in the deliver assemblies to the digital mock-up in the definition or development phase.definition or development phase.

This document describes the methodology for designing in context within an assembly.This document describes the methodology for designing in context within an assembly.

It gives the It gives the specific rules for designer managing and storing their data specific rules for designer managing and storing their data in PRIMES.in PRIMES.

1.1 Background1.1 Background

This document must be applied in This document must be applied in accordance with the following AM(s):accordance with the following AM(s):

−− AM2259 3D Modelling Rules for CATIA V5 AM2259 3D Modelling Rules for CATIA V5 (Specific module dedicated to PRIMES(Specific module dedicated to PRIMESusers)users)

−− AM2252 CATIA V5 Multi Models Links (Specific module dedicated to AM2252 CATIA V5 Multi Models Links (Specific module dedicated to PRIMES users)PRIMES users)

1.2 1.2 Organisation Organisation of of the the DocumentDocument

AM5012AM5012

AM5012 - Main ModuleAM5012 - Main ModuleGeneralGeneral

AM5AM5012 012 -- Module Module 11CATIA V5/PRIMESCATIA V5/PRIMES

AM5012 - Module 2AM5012 - Module 2CATIA V5/VPMCATIA V5/VPM

Figure 1: Organisation of the documentFigure 1: Organisation of the document

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2 CATIA V5 CATProduct Structure

This is the sample of a typical CATIA V5 structure:

Root Node (CATProduct)

Referenced Assembly(CATProduct)

Link between items

Sub-Assembly (CATProduct)

CATPart

M4

M5

M1

M2

M3

M6

M7

M8

Designers work on Parts underthe Design Solution

Part instantiated twice

Mx: Position matrix saved in CATProducts

Figure 2: Typical CATIA V5 Product Structure

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3 Rules for Creating a Typical Design Solution Assembly

3.1 General Rules

Consult the Main Module of this AM.

Never add or delete geometry from a read-only assembly.

Do not work on an assembly, then reset the check-out in the vault and replace the assemblywith its old version.

Never use Cut in preference to Delete. Do not cut a component from an assembly. Use copyand paste, and then delete the original component.

3.2 Naming and Numbering

Consult the Main Module of this AM.

The file name (L53S1234500000.CATProduct) must always correspond to the assemblyreference (Part Number = L53S1234500000).

− Change the Part Number field immediately (Contextual menu + Properties + Producttab) when a new CATProduct (File + New + Product) is created. Then save the file(Save As): the file name is then initialised with the assembly reference.

− The "Tools + Options + Infrastructure + Product Structure + Part Number + Manualinput" option must be activated when a new CATProduct is created in the AssemblyDesign Workbench with the New Product command. This option ensures that the PartNumber field is filled in before the CATProduct is inserted. The file can then be savedwith the "File + Save As" command.

Remark: The "Save As" command must be used after any change made to the Part Number property to ensure that the file name corresponds.

3.3 Standard Parts

Standard parts are elements defined by a standard document.

All standard parts should be shown within the DMU with the exception of fasteners, whichshould only be used in the following conditions:

− Proof of design

− Clash or clearance condition− Specific DMU requirement

− Supportability study− Installation assemblies

Fasteners created with automated assembly techniques should not be included in assembliesand represented as a point and vector.

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Standard parts are delivered through the CADLIB in a CATIA V5 catalog named"StandardParts.catalog". The classification is delivering by ESW and is the same than theESDB one.

The structure of this catalog is as follow.

Figure 3: Standard Parts Catalog organisation

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3.3.1 CATIA V5/ESDB Link

There is a bi-directional link between ESDB (containing metadata as Material, Effectivity…)and the CATIA V5 Catalog (containing CAD and dimensional data).

3.3.1.1 Search a Standard in ESDB

It is possible to search a Standard in ESDB and to open automatically the CATIA V5 catalog atthe same position:

− Search in ESDB the desired standard and select the link to CATIA V5 Catalog.

Select the link toCATIA V5 Catalog

Figure 4: Result page search in ESDB

− Return in CATIA V5, the Catalog browser is opened at the same position, displayingthe same Standard.

Result in the CATIA V5 Catalog browser

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