catalogue-alpha_en_2015_wpb.pdf - BW Papersystems

Flexible production of exercise books and other high-quality stationery articles

EN

Stationery

Alpha series - Modular converting machines

bwpapersystems.com

BW PapersystemsWillPemcoBielomatik

Are you entering the paper converting market and looking

for quality, easy to operate, cost-effective solutions? Or

perhaps you are planning to optimize your production to

meet export quality standards?

The Alpha series from WillPemcoBielomatik is the ideal

solution – a modular, expandable paper converting

system, customized to match your needs. The models of

the Alpha series enable you to react quickly and flexibly

to market developments, regardless of seasonal trends,

giving you high product quality and reliability, whether

for wire-stitched exercise books, ruled/unruled pre-

products, folded sheets or country-specific finished

products.

WillPemcoBielomatik (previously trading as E.C.H. Will)

has over 100 years of experience in paper converting.

With more than 700 stationery machines in the market

- including over 75 Alpha installations - our track record

speaks for itself.

Alpha converting machines are our solution for your

profitable growth and your business success in the

stationery market!

Alpha series

We have the solutions for you - well-proven technology for all your paper converting requirements

WillPemcoBielomatik

Alpha series

Easy operation and minimal maintenance

A high proportion of mechanical adjustments guaran-

tees easy operation as well as minimal maintenance and

repair work. This leads to a high efficiency rate (70% or

more) as downtime is minimized.

Modular system

The modular concept of the Alpha series offers you

a complete range of paper converting processes: print-

ing, cutting, counting, collecting, stitching, folding and

finishing. All units are designed to complement each

other so that a module can be added as and when your

growing business and your customers require it.

Efficiency that pays for itself

You can always count on the Alpha series for perfect

production reliability. A performance at speeds of

300 m/min. (or 60 strokes) gives you top productivity.

It goes without saying that products converted on this

series are guaranteed export quality. The excellent

price/performance ratio means too, that your invest-

ment will pay for itself in no time!

Alpha RF – the high-speed exercise book machine

The cost-effective, fully-automated solution for manufacturing exercise books

• Flexible production from the reel into high quality stationery

articles such as exercise books, ruled/unruled folded sheets and copies doubles

• Wide range of options for individual requirements

• End-to-end machine control - series of control panels

allowing operator to monitor production flow at all times

Description 1 Unwind stand

2 Option: second unwind stand

3 Ruling tower with 4 ruling inkers

(option: 6 inkers)

4 Option: second ruling tower

5 Option: Longitudinal perforation

6 Cross cutter

7 Overlapping

8 Counting and collecting station

9 Cover inserter

10 Option: second/third/fourth cover inserter

11 Option: Inline deep pile delivery

12 Stitching unit

13 Folding unit

14 Square back pressing unit

15 Separating and trimming unit

16 Option: Inline corner rounding unit

17 Option: Book stacking with turning station

(standard: Overlapped book delivery)

Further options • Reel-fed cover inserter

• Pressing from top for folded sheets

• Punching for copies doubles

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

WillPemcoBielomatik

System solutions for Alpha RF • Machines for spiral and double wire binding or pad making

• Shrink wrapping machine

Book stacking with turning station

Longitudinal perforation

Technical Details

Web width 580 - 970 mm

Reel diameter max. 1200 mm

Printing length 300 - 670 mm(in steps of 5 mm)

Cutting length for exercise books 300 - 500 mm(in steps of 5 mm)

Cutting length for

deep pile products

500 - 670 mm(in steps of 5 mm)

Pile height 1000 mm(including pallet)

Layer thickness 5 - 50 sheets, max. 10 mm (folded)

Number of stitching heads standard: 8, optional as required

Output

(100% theoretical output)

3-up production: max. 10,800 books/h



Speed max. 300 m/min.max. 60 strokes/min.

Alpha R – the ruling machine for a variety of pre-products

Deep pile delivery

Pre-products for spiral binding

Alpha R

Description

1 Unwind stand

2 Ruling tower with 4 ruling inkers

(option: 6 inkers)

3 Option: Longitudinal perforation

4 Cross cutter

5 Overlapping

6 Option: Counting and

collecting station

7 Option: Cover inserter

8 Option: Second/third/fourth

cover inserter

9 Deep pile delivery

10 Tab inserter

The efficient and versatile solution for manufacturing pre-products

• Produces ruled/unruled pre-products for subsequent processing into

spiral-bound and glue-bound articles (system solutions offered by

Kugler-Womako available)

• Can be extended to include longitudinal perforation, cover inserters

and a counting and collecting station to reduce number of subsequent

intermediate processes

• Can be further expanded to a fully automatic model Alpha RF

Technical Details

System solutions for Alpha R • Machines for spiral and double wire binding or pad making

1 2 3 4 5 6 7 8 9 10


Reel diameter max. 1200 mm

Printing and cutting length 300 - 670 mm(in steps of 5 mm)

Pile height 1000 mm (including pallet)

Layer thickness 5 - 50 sheetsmax. 5 mm (unfolded)

Speed max. 300 m/min.

WillPemcoBielomatik

Alpha F – the reliable, semi-automatic exercise book machine

The ideal solution for semi-automatic production of exercise books

and folded sheets

• Produces finished exercise books from pre-counted ruled/unruled

large-size layers

• Converts pre-counted ruled/unruled large-size layers into folded and

trimmed sheets for subsequent processing on separate machines

• Manual infeed of layers

Trimming unit

Overlapped book delivery

Book stitching

Description

1 Manual infeed of layers

2 Manual infeed of covers

(option: automatic cover inserter)

3 Stitching unit

4 Folding unit

5 Square back pressing unit

6 Separating and trimming unit

7 Overlapped book delivery

Technical Details

System solutions for Alpha F • Shrink wrapping machine

1 2 3 4 5 6 7


Layer sizes length: 300 - 500 mmwidth: 580 - 970 mm

Layer thickness max. 10 mm (folded)

Number of stitching heads standard: 8, optional as required

Speed max. 60 strokes/min.

About BW Papersystems

04/2016

BW Papersystems Hamburg GmbHLangenkamp 8

22880 Wedel GERMANY

t. +49 4103 7048-0

[email protected]

bwpapersystems.com

USA

GERMANY ITALY

HUNGARY

NorthAmerica

Europe

MarquipWardUnited I Kugler-Womako I WillPemcoBielomatik I BW Bielomatik I JAG SYNCHRO I Wrapmatic I SHM

MarquipWardUnited I Curioni I VortX

BW Papersystems incorporates seven of the strongest brands in the industry: MarquipWardUnited, WillPemcoBielomatik,

JAG SYNCHRO, SHM, Wrapmatic, Kugler-Womako and BW Bielomatik. Market leading technology is available for

folio-size, cut-size and digital-size sheeting and packaging of paper, board and other materials. In addition the portfolio

includes stationery, passport production and specialized paper converting applications as well as book-on-demand

binding lines, digital print finishing and RFID processing technology.

For the corrugating and finishing industry, customers rely on the well-known brands MarquipWardUnited, Curioni and

VortX for full corrugators, reliable rotary die cutters or flexo folder gluers as well as starch mixing systems.

catalogue-alpha_en_2015_wpb.pdf - BW Papersystems

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