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Bauschinger’s Effect and Dislocation Structure Under Friction of LiF Single Crystals
Transcript of Bauschinger’s Effect and Dislocation Structure Under Friction of LiF Single Crystals
ORIGINAL PAPER
Bauschinger’s Effect and Dislocation Structure Under Frictionof LiF Single Crystals
E. Harea • I. Lapsker • A. Laikhtman •
L. Rapoport
Received: 28 May 2013 / Accepted: 13 August 2013 / Published online: 24 August 2013
� Springer Science+Business Media New York 2013
Abstract Friction and wear of LiF single crystals in
unidirectional and bidirectional motion have been studied.
The friction coefficient and wear are found to be higher
under unidirectional motion. The experimental evidence of
the dislocation structure around the wear track is presented.
Friction and wear of LiF single crystals are determined
both by the Bauschinger’s effect and by redistribution of
the contact spots due to plowing and adhesion of wear
particles to rubbing surface.
Keywords LiF single crystal � Friction � Wear �Dislocations
1 Introduction
Recently, the wear of Cu-40 % Zn alloy during unidirec-
tional and bidirectional abrasion processes was studied for
the first time [1, 2]. It was found that unidirectional abra-
sion caused more wear loss in a Cu-40 %Zn alloy than in
bidirectional abrasion. The strain-hardening effect
decreased under bidirectional sliding, suggesting that the
Baushinger’s effect (BE) plays an important role under
these worn conditions. Much stronger cracking also pre-
sented as a result of the Bauschinger’s effect.
It is well known that the strain hardening of a metal
depends on the loading path. For instance, if plastically
prestrained under compression, a metal may show decreased
yield strength when tested in tension. This softening is
known as the Bauschinger’s effect [3, 4]. At the microscopic
level, BE could be attributed to local reversible movement of
dislocations and annihilation of dislocations of opposite
signs when the applied stress is reversed (e.g., [5, 6]).
Annihilation of dislocations is accompanied by a decrease in
the rate of dislocation accumulation and, consequently, it
lowers the strain hardening. It was also shown that the BE
affects the fatigue life of materials [7]. Several authors
concluded that the BE is important for forming processes and
for other mechanical properties of formed components [8, 9].
It was reported that the BE is tied not only to plasticity of
metals but also to the damage state, as well [10]. Concerning
to the Bauschinger’s effect under friction of the Cu-40 %Zn
alloy, the macroscopic level parameter (hardness of surface
layers) was used for explanation. In this case, the analysis of
the dislocation patterns during friction in opposite directions
(at the microscopic scale) seems to be an interesting problem.
Single crystals are widely used for the analysis of the
dislocation motion. In particular, this research is based on
the study of LiF single crystals. A number of works on the
influence of the environment on surface layers were carried
out using alkali halides. LiF is a typical representative of
the alkali halides class. Friction and wear transition to
seizure and galling as well as the effect of a Vaseline oil on
friction and wear of the single crystals of LiF were studied
previously [11, 12]. The object of the present work is a
comparison of the friction and wear behavior of LiF single
crystals in unidirectional and bidirectional motions. We
also present the experimental evidence of the dislocations
around the wear tracks when the annihilation of disloca-
tions during bidirectional motion is observed. A damage of
the surface layers is determined both by the BE and by
redistribution of the applied stress due to the wear particles
adhered to the friction surface.
E. Harea
Institute of Applied Physics, Chishinau, Moldova
I. Lapsker � A. Laikhtman � L. Rapoport (&)
Holon Institute of Technology, 5810201 Holon, Israel
e-mail: [email protected]
123
Tribol Lett (2013) 52:205–212
DOI 10.1007/s11249-013-0206-y
2 Experimental Procedure
Dry friction tests were conducted using a linear ball-on-flat
device at room temperature in air (relative humidity of
55 ± 5 %). The ball (2 mm in diameter), made of bearing-
type steel hardened to 60 HRc, was slid against a plate of LiF.
The concentration of impurities in LiF was less than 10-3
wt% of Ca and Mg while cationic and anionic impurities
comprised less than 10-4 wt%. The sliding velocity was
0.15 9 10-3 m s-1; the load was 0.1 N. For evaluation of
the BE, the unidirectional sliding was compared with the
bidirectional motion: for instance, a surface of the wear track
and the dislocations around the track after 2 passes in one
direction were compared with one cycle in the bidirectional
motion. The scheme of loading is shown in Fig. 1. Finally,
the results of the unidirectional motion after 10 passes were
compared with 5 cycles in the bidirectional motion. The
friction of the ball was measured in the [100] sliding direc-
tion and (001) cleavage of the LiF crystal. The dislocations
were revealed by a method of selective etching by an aqueous
solution of FeCl3 (1.5 9 10-4 M). The density of disloca-
tions was determined in the definite distance from the wear
tracks both in the unidirectional and bidirectional motion.
The Vickers hardness was measured at the load of 0.1 N. The
mean standard deviation of the hardness was calculated
based on the 20 measurements for each sample. To reveal the
effect of fresh dislocations associated by plastic deforma-
tion, the samples were etched before and after friction. The
surfaces after friction were analyzed using optical micros-
copy, scanning electron microscopy (SEM), and atomic
force microscopy (AFM).
3 Results
3.1 Friction and Wear in the Unidirectional
and Bidirectional Motions
A surface of the wear track after one pass is shown in
Fig. 2. Strong plowing and adhesion of the wear particles
appear on the rubbing surface. Much deeper grooves and
large aggregates of the wear particles are observed when
friction continued in the same direction (2 passes), as can
be observed from Fig. 3a. Entirely different picture is
obtained in Fig. 3b for a ball moved in the opposite
direction (one cycle).
As can be seen from the above images, the wear parti-
cles fill the plow grooves formed during the first pass, thus
decreasing the formation of the deep grooves and the
aggregates on the rubbing surface. The general picture of
the rubbing surfaces after unidirectional and bidirectional
motions is preserved with an increase in the number of
cycles/passes: much more aggregated particles and deep
grooves appear under the unidirectional motion.
Figure 4 depicts the wear tracks after the unidirectional
motion (4 passes) and the bidirectional motion (2 cycles).
Much smoother surface with a small number of deep
grooves and adhered aggregates of the wear particles is
observed under the bidirectional motion. Figure 5 demon-
strates high magnified SEM image of the wear track where
all stages of plastic deformation and fracture after friction
during 4 cycles are observed.
In the range (1), plastic deformation of surface layers
occurs. Severe plastic deformation leads to a breaking (2)
and fragmentation (3) of the structure in surface layers. The
cracks appear in the boundaries of the fragments. Then, a
crushing of the fragments occurs (range 4). A size of the
wear particles is 100–200 nm.
Atomic force microscopy topography measurements
were performed for better understanding of the effect of
sliding motion on the profile of the wear tracks. Figure 6
demonstrates the AFM image and the profile of the wear
track after friction in the unidirectional motion (2 passes).
It can be observed that a depth of the grooves is about
150 nm while the regions of aggregated and pressed wear
particles are quite smooth (lesser than 50 nm). Friction in
the opposite direction is characterized by the formation of
much smoother surface without deep grooves, as presented
in Fig. 7. A depth of the grooves is less than 50 nm.
Furthermore, the effect of sliding direction on the fric-
tion coefficient has been studied.
The dependence of the friction coefficient on the number
of passes/cycles is shown in Fig. 8.
It is shown that friction in the unidirectional motion is
higher than in the bidirectional motion. The effect of
sliding direction on the wear loss is similar to that observed
for the friction coefficient. The width of the wear track
after friction in the unidirectional motion is larger than
after the bidirectional motion, and this difference increases
with the number of cycles/passes, as depicted in Fig. 9.
3.2 Dislocation Structure, Hardening and BE
The dislocation structure around the wear track after one
pass is shown in Fig. 10a.
Fig. 1 Scheme of the wear tracks on the surface of the LiF single
crystal: one pass in the unidirectional motion, the bidirectional motion
(1 cycle), and the unidirectional motion (two passes) are shown by
arrows
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A width of the dislocation zone around the wear track is
about 235 lm. During the first pass, the edge components
of dislocations are more active in the direction of sliding.
In fact, two regions of the dislocations appear: a first one is
the region of the high dislocation density near the wear
track and a second one is the region where the dislocation
density decreases with a distance from the wear track. A
region of the high dislocation density is attributed to an
Fig. 2 SEM images of the wear tracks on the surface of LiF after the unidirectional motion (one pass). The magnified image of the track
indicates the plow grooves and adhered aggregates on the rubbing surface (b). Sliding direction is shown by arrow
Fig. 3 SEM images of the wear tracks after the unidirectional motion (2 passes) (a) and the bidirectional motion (1 cycle) (b). Sliding direction
is shown by arrow
Fig. 4 SEM images of the worn surfaces after the unidirectional motion (4 passes) (a) and the bidirectional motion (2 cycles) (b). Sliding
direction is shown by arrow
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intersection between the edge and the screw components of
dislocations. After two passes of the ball, an increase in the
size of the first region with the high dislocation density is
revealed, Fig. 11. This can be attributed to an increase in
the activity of the end and screw components of disloca-
tions. A size of the second dislocation zone is also
increased up to about 325 lm.
In comparison with the dislocation pattern in the uni-
directional motion, the density of dislocations around the
wear track decreased under friction in the bidirectional
motion, especially in the second region, as can be observed
from Fig. 12. For instance, the density of dislocations in
the distance of 40 lm from the wear track in the unidi-
rectional motion was 7 9 109 m-2 while this value was
more than two times lower in the bidirectional motion
(3 9 109 m-2). A general picture of the dislocation regions
is preserved with increasing the number of cycles/passes
(up to 5/10, respectively). A size of the dislocation regions
around the wear tracks does not changed—the saturated
state is obtained, although a width of the wear track is
increased with a number of the cycles/passes. After a study
of the dislocation patterns, the samples were cleaved per-
pendicular to the sliding motion. The dislocation patterns
of cross-sectional samples are shown in Fig. 13.
It can be seen that the length of screw components of
half-loops on {110}45 planes is shorter in the bidirectional
motion (Fig. 13a) in comparison with the unidirectional
motion, Fig. 13b. High density of dislocations in subsur-
face layers is determined by motion of edge and screw
components of half-loops of dislocations on {110}45
planes. The results of hardness measurements in the wear
tracks are depicted in Fig. 14. The hardness of surface
layers under friction in the bidirectional motion is smaller
than in the unidirectional motion. Moreover, the hardness
values are preserved with following cycling/passing—the
saturated hardness/strength is obtained similar to that
observed for the dislocation regions around the wear track.
It is important to note that etching, rinsing, and drying of
the LiF samples after friction led to removal of the wear
particles from the wear track. In this case, the accuracy of
hardness measurement was higher and the damage in the
wear track was revealed in a better way.
Fig. 5 SEM image of the wear track after friction during 4 cycles.
The numbers show the different stages of plastic deformation and
fracture: 1—a range of the plastic deformation; 2—breaking of the
grain structure; 3—cracking around the fragments; 4—crushing of the
fragments. Sliding direction is shown by arrow
Fig. 6 AFM image of the wear track after the unidirectional motion (2 passes) (a) and the profile of the wear track (b)
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4 Discussion
Friction and wear of LiF single crystals have been studied
during unidirectional and bidirectional motions. It has been
shown that both the friction coefficient and wear are
smaller under friction in the bidirectional motion. A
decrease in the values of the friction coefficient and wear
is attributed to the formation of a smooth film of adhered
and pressed wear particles under friction in an opposite
direction. Moreover, the formation of this film limits a
direct contact between the rubbing surfaces. In the unidi-
rectional motion, the process of plowing and the formation
of the aggregated wear particles are strengthened with a
following passing. This general relationship between the
formation of the wear track in the unidirectional and
bidirectional motions is preserved with an increase in the
number of passes/cycles. It seems to us reasonable to
assume that the improved friction and wear properties in
the bidirectional motion are associated not only to the
formation of much smoother surfaces but also to an
increase in plasticity of the surface layers due to the BE.
In order to evaluate the role of the BE on friction and
wear of LiF single crystals, the dislocation structures in
unidirectional and bidirectional motions have been ana-
lyzed. The dislocation pattern after one pass corresponds
mainly to the edge components of dislocation half-loops on
{110} planes at 90� to the surface, as shown in Fig. 10a.
The dislocations around the wear track can be presented as
a part of a series of the dislocation arms around the indent,
see Fig. 10b. During a second pass, the density of both the
edge components and the screw components {110}45 of
dislocations increased. When the ball moved in the oppo-
site direction, the edge components of opposite signs
annihilate thus decreasing the dislocation density and the
deformation hardening. A decrease in the deformation
hardening is confirmed by the analysis of hardness after
friction, see Fig. 14. Substantially, longer arms of the
screw components in subsurface layers during the unidi-
rectional motion also confirm an important role of the BE
on plastic deformation and fracture during friction of the
LiF single crystals.
To quantify the magnitude of the BE, a number of dif-
ferent definitions have been used. Abel [6] introduced the
parameter called the Bauschinger stress parameter (BSP).
BSP ¼rf
����� rrj jrf
����
Fig. 7 AFM image of the wear track after the bidirectional motion (1 cycle) (a) and the profile of the wear track (b)
Fig. 8 The dependence of the friction coefficient on the number of
passes/cycles
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where rf is the forward prestrain stress and rr is the
reversal stress. This parameter was calculated using the
saturated values of the hardness after friction in the uni-
directional (forward) and the bidirectional (reversal)
motion (r * H/3). In our case, the value of the BSP is
close to 0.1. It is clear that the BSP depends on the max-
imum forward prestrain. For instance, for the prestrain of
the aluminum alloy of 0.01, the BSP is 0.25 [10]. We have
not studied the effect of the prestrain magnitude in this
work.
Although the analysis of the dislocation structure and
the hardness measurements indicates an important role of
the BE, the friction and wear results are also attributed to
redistribution of the contact spots on the rubbing surface of
LiF. They are associated with adhesion of the aggregates of
wear particles and a plowing of surface layers. In other
words, the adhered wear particles and plowing grooves
affect the real contact pressure. A variation of the real
contact pressure (the applied stress) can also affect the
dislocation mobility. These two effects cannot be analyzed
separately. Generally, the formation of wear particles under
friction of the LiF single crystals is determined by brittle
fracture under friction at room temperature [11]. It is
expected that an increase in the plasticity due to annihila-
tion of the dislocations has to decrease the brittleness of the
process of wear particle formation. This tendency is
apparently observed during a friction in the bidirectional
motion. Based on these results, it can be concluded that
both the BE and the effect of redistribution of the contact
stress due to the adhered wear particles and plowing of
surface layers are responsible for the friction and wear
phenomena LiF single crystals.
0 1 2 3 4 5
30
35
40
45
50
55
60
65
70Number of passes
Wid
th o
f tr
ack,
µm
Number of cycles
2 4 6 8 10
Fig. 9 The effect of the direction of motion on the width of the wear
track
Fig. 10 The dislocation pattern around the wear track (unidirectional motion, one pass) (a). The dislocation pattern around the indent (b).
Orientation of indentation: d | | {100}. Sliding direction is shown by arrow
Fig. 11 The dislocation pattern around the wear track (unidirectional
motion, two passes). Sliding direction is shown by arrow
Fig. 12 The dislocation pattern around the wear track (bidirectional
motion, one cycle)
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It is clear that the friction and wear properties of the LiF
single crystals are mainly determined by the dislocation
structure in the wear track. SEM image of the dislocation
structure around the wear track is shown in Fig. 15. The
low magnified image indicates free dislocations in cellular
arrangement around the wear track, Fig. 15a. High density
of dislocations in the wear track is accompanied by for-
mation of cell structure, Fig. 15b. The formation of the cell
structure is apparently attributed to the intersection
between the edge and screw components of dislocations in
the wear track as it shown in Fig. 13. The size of the cells
varies from 100 to 500 nm.
It is expected that the size of single wear particles is
close to the size of the cells. This suggestion should be
confirmed in the future work.
5 Conclusions
Friction and wear of the LiF single crystals in unidirec-
tional and bidirectional motions have been studied. The
friction coefficient and wear are found to be higher under
the unidirectional motion. The dislocation structure and
hardness of surface layers were analyzed after friction. An
annihilation of the dislocations and a decrease in the den-
sity of dislocations and the hardness of surface layers under
bidirectional motion confirm the role of the BE under
friction. Friction and wear of the LiF single crystals are
Fig. 13 The dislocation patterns of subsurface layers after friction in the bidirectional (2 cycles, a) and the unidirectional motion (4 passes, b)
0 1 2 3 4 5
Har
dnes
s H
V, M
Pa
Number of cycles
Number of passes
2 4 6 8 10
700
800
900
1000
1100
Fig. 14 The effect of unidirectional and bidirectional motion on the
hardness of surface layers
Fig. 15 Dislocation configurations of {001} LiF single crystal after strong deformation and fracture during two passes of friction (a). High
magnified image of the dislocation structure indicates the formation of cells in surface layers of the wear track
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determined not only by the BE but also by redistribution of
the contact spots due to plowing and adhesion of wear
particles to the rubbing surface. This work demonstrates a
similarity in the behavior of LiF single crystals with the
metals and a possibility to simple analysis of the disloca-
tion interaction and damage development.
6 Highlights
• Friction and wear of LiF single crystals were studied.
• Unidirectional and bidirectional motions are compared.
• Dislocation structure is evaluated.
• Friction is associated to the Bauschinger’s effect.
• Adhesion of wear particles also affects the friction.
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