Automation - Lenze

Automation

417 037 Lenze

Lenze GmbH & Co KG, Postfach 1013 52, D-31763 Hameln, Site: Groß Berkel,Hans-Lenze-Straße 1, D-31855 Aerzen, Phone ++49 (0) 5154 82-0, Telefax ++49 (0) 5154 82-21 11E-Mail: [email protected] · Internet: http://www.Lenze.comTechnical alterations reserved · Printed in Germany 01.01 by ME / LHM · 00/09 en Lenze2 Automation en 09/00

Systematic automation

The automation pyramid symbolises the philosophy of theLenze inverter generation 9300 and 8200 vector andmotec up to the Drive PLC. At Lenze, the power range of the drives is not restricted tothe lower level of the pyramid, the rotating motor shaft.The system commissioning engineer is supported by thetechnology functions and can therefore fully concentrateon his application.

The second level of the automation pyramid thus ensureseasy commissioning of complex drive functions.Thanks to the Servo PLC and the Drive PLC with the 8200 vector, the top of the pyramid is also covered. PLC functions are now implemented directly in the drive.In this way, the modular decentralised machine concept isalso transferred to the control level.

Keypad / display units Software tools

IEC 1131 inside

Drive

System structureLenze offers you a completesystem for your automation whichconsists of the most diverse hardware components and theappropriate software. This has thefollowing advantages:

One stop shopping• Compatible system components –

from the drive to the user interface

Tested, well-thought out softwaresolutions thanks to technologyfunctions• Reliability• Time advantage (⇒ cost

advantage) due to faster commissioning

• Know how protection since programming is made by thecustomer in IEC1131.

All included in the intelligent drive!

Cost savings throughout the entireproduct life-cycle• No additional programming skills

required and, as a result, reducedtraining costs

• Shorter project planning phase at the customer’s thanks to previously tested systems

• Competent contact partners areall over the world available toprovide aftersales servicesfor all system components.

Global Drive

Info

Ihre Maschine Ihr Firmenname

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Machine Start/StopSetpoint speed

Drive PLC

Human Machine Interface

9300 Servo PLC

distributed I/O

Software tools

Lenze Automation en 01/01 5

Contents

Software tools ___________________________________

Drive Server __________________________________50Drive PLC Developer Studio ____________________52Global Drive Control ___________________________54CamDesigner _________________________________58HMI Designer _________________________________59

Accessories

Bus systems for automation tasks_______________62Overview bus systems _________________________63System bus (CAN) _____________________________64PROFIBUS-DP ________________________________65INTERBUS ___________________________________66INTERBUS Loop ______________________________67DeviceNet ____________________________________68LECOM B (RS485)_____________________________69LECOM-LI ____________________________________70Keypad ______________________________________71Hand-held terminal 9372BB ____________________72PLC system bus inverter _______________________72Terminal extension ____________________________73

Order forms

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Lenze worldwide ________________________________

_____________________________________________78

Automation solutions

ApplicationsInverter technology_____________________________ 6Servo technology ______________________________ 7Servo cam profiler _____________________________ 8Servo positioning controller_____________________10Servo register controller ________________________12

Servo PLC and Drive PLC ______________________

Overview _____________________________________16

Drive PLC

Description ___________________________________18System overview ______________________________19Ratings ______________________________________20Standards and operating conditions _____________21Extension board_______________________________22Mechanical installation _________________________23Electrical installation ___________________________25

Servo PLC

Description ___________________________________28System overview ______________________________29Drive characteristics ___________________________31Characteristics of the servo motors______________32Ratings ______________________________________34Standards and operating conditions _____________35Mechanical installation _________________________39

Keypad / display units

Description ___________________________________43Ratings H310 _________________________________44Ratings H315 _________________________________45Ratings H410 _________________________________46Ratings H510 _________________________________47Ratings H520 _________________________________48

Lenze6 Automation en 01/01

Automation solutions Applications for inverter technology

Dancer control with Drive PLC and 8200 vector

Transport systems with Drive PLC and 8200 motec

Now, you can decentralise subprocesses in your installation by using the 8200 vector or 8200 motec frequency inverters. With the Drive PLC, the frequencyinverter is expanded by freely programmable PLC functions which enable decentralised control of certainsubprocesses.

Belt velocity V2

Belt velocity V1

Material

Danceracutal

value

Take-up roller

Sensor diameter

Automation solutions Applications for servo technology


Rotative cutter with register control

Bottle filling plant with cam profiler

Flying saw with positioning controller

Automation technology from Lenze ensures easy implementation of your application. Our technology functions are ideally suited to perform specific drive tasks.

Integrated technology functions for the servo inverter:• Mains failure control• Holding brake• Oscilloscope• Process controller• Multi-axis synchronisation• Digital master frequency coupling• Dancer control for a winder / unwinder• Electrical shaft

Technology functions• Positioning control• Cam profiler• Register control

The following versions of the 9300 servo inverter includethe technology functions for particular drive tasks. You can adapt the technology functions to your applicationby setting a few parameters.

Automation solutions Applications with the servo cam profiler

Industries continue to use mainly mechanical cam profilers forcyclic movements where a precisely defined position profilehas to be observed. Mechanical cam profilers have, however,several disadvantages: wear, long set-up times when changing a product, and large main drives. Flexible use is notpossible.

Here, using the servo cam profiler offers several advantages: • Short commissioning time due to quick adaptation of the

profile, because the cam profile is only available as data set• Small lot sizes owing to the flexibility of the servo cam

profiler - up to 8 profiles are available in the servo axis• Easy memory expansion because profiles can be reloaded

from the PLC or IPC• Long machine operating times because profiles switch over

from one profile to the next without delay• Economical, modular machine design because mechanical

cam profiles and line shafts are replaced by servo drivetechnology.


With the Global-Drive-Control (GDC) and theCamDesigner, Lenze offers two tools which can be usedto enter the desired profile shapes - easy, easy to understand, and convenient.

Characteristics of the cam profiler

How to program the cam profiler

• Up to eight different profiles can be stored in the camprofiler

• Profile data are password-protected• Profile data access through PLC or IPC• Integrated cam-operated switch• Intelligent engaging / disengaging• Extension / compression of the cam profile• Offset in x and y direction• Virtual master• Welding bar control

Profile creation with

• GDC: – File import– Mathematical equation – Synthesis out of up to five profile sections

• CamDesigner: – Graphical profile creation – Optimisation of the point distribution through neuronal

network

Profiling

• Easy changing of the profile shape• Offset in x and y direction (online)• Label-controlled profile start for tolerance adjustment• Integrated cam-operated switch function• (Online) extension and compression.

In many machines, the tool must follow a precisely definedprofile. Using the servo cam profiler has the followingadvantages:

In case of foil packaging, the welding bars are often controlled by means of cam drives to ensure perfect foilwelding. Here, the servo cam profiler offers the followingfunctions:

• Automatic adjustment of the welding time when changing the line speed

• Integrated cam-operated switch function.

Welding bar

Automation solutionsApplications with the servo cam profiler


The following application examples show the versatile use ofthe servo cam profiler.


Positioning tasks can be implemented in a very economical way with the help of electronic drives, because compared to mechanical solutions, such asclutch-brake-units, wear and energy consumption aremuch lower. And, the 9300 positioning controller at thesame time executes the decentralised PLC functions.

The servo positioning controller is distinguished by variousadvantages:

• Short training time required thanks to menu-controlledprogramming

• Touch probe function allows easy correction of mechanical inaccuracies

• Flexible control of peripherals means reduced requirement of hardware components

• Open system as positions are set by the PLC

Below, individual applications are demonstrated taking the9300 servo positioning controller as example.

Automation solutionsApplications with the servo positioning controller

The Global-Drive-Control (GDC), helps you to enter your positioning programs - application-oriented and easy-to-understand.

Characteristics of the positioning controller

How to program the positioning controller

• Up to 32 programming sets all including position target,acceleration, speed, positioning type, switching functions, branching, etc.

• Homing for the use of incremental encoders• 16 slow-down points, 8 out of which have a dead

time compensation to compensate dead times in thecontrolled aggregates

• Touch probe for easy synchronisation• S-ramp for soft accelerating• Override for online speed adjustment• Manual homing mode for set-up operations• Stand-by operation.

The positioning program:• Relative or absolute positioning• Branching• Loops• Waiting for events


Stapling and storing takes place in the most diverse fieldsof industry. From storage technology to the wood-workingmachine, this is a universal task. For these operations, the servo positioning controller hasan integral process control. Even if the starting position ofthe product is subject to a tolerance, the product reachesthe exact target position through independent materialcorrection.

A flying saw is used in paper, wood, and plastic industries.During operation, the material is cut into single pieces.Through a digital master frequency setpoint selection and a resolver feedback, an accuracy is reached whichenables to reach profitability only after a short operatingtime. This result can be improved further through internalfunctions of the controller, such as integrated distancemeasurement, target calculation, etc.

Flying saw

Palletiser

Automation solutionsApplications with the servo positioning controller


“Register kept or not?” – the answer to this question isdecisive for the quality of the end product and, as a result,for the value of a machine. Variations in the material characteristics and in the production process have negative effects on the uniformposition and size of the print. The 9300 register controllercompensates these influences without higher-level control.

The register control, which is already integrated into theservo inverter, adjusts the angular position of pull-in rollers,printing cylinders, cutting rollers, or other processing stations to the position of the print. Cuts, perforations,stampings, contact points, etc. are always where they areexpected to be. Drifts are a thing of the past.

Automation solutionsApplications with the servo register controller

Characteristics of the register controller

• Endless register corrections during operation,• Teach-in function for determining a significant label,• Adjustable window for label detection,• Compensator for gear factor correction,• Adaptable controller response (filter, controller characteristics . . .),• Time- or path-based correcting variable generation,• Profile generator for drive positioning (coarse register),• Product data in mm or inch,• Dead time compensation of the label detection channels can be set,• Easy adaptation to the previous machine (encoder bar code,

material supply per revolution, . . .),• Freely connectable function blocks for individual adaptation,• Windows parameterisation and graphical project planning with

Global Drive Control (GDC).


A printed belt shall be pulled-in ingood register, i.e. the belt is to beinserted in a way making sure thatthe second print can be exactly adjusted to the first print. The registercontroller ensures this by• detecting the position of the first

print and the angular position of theprinting cylinder and

• positioning the second print withthe help of the speed of the insetterroller exactly in accordance withthe first print.

In this way,• the accuracy is improved,• the print quality increased, and• the amount of waste paper

reduced.And, all this already when starting themachine.

Below, two applications are described to give an exampleof the great variety of applications possible.

Insetter

Insetterroller

PrinterLabelsensor

Registercontroller

Mech. longitudinalshaft

Related to the print, the cut shallalways be at the same place, even if the position of the print varies dueto non-homogenities in material orproduction. The register controller• detects the position of the print and

the cutting cylinder, and• exactly adjusts the angular position

of the cutting roller to the print.By setting a few parameters, the cutting register can be changedquickly and flexibly. Thanks to the“electronic shaft”, the mechanicalextra work for adapting the cross cutter to the previous machine is nolonger required.

Cross cutter

Tensioning roller

Cuttingcylinder

Label sensor

Standardservocontroller

Register controller

Automation solutionsApplications with the servo register controller


Servo PLC and Drive PLC


Servo PLC and Drive PLCOverview

Ladder diagram

Function block language

Structured text

Sequential language

Instruction list

• to make the electrical part of your machine more efficient?

• clearer PLC programs?

• to relieve your bus system?

• to stop permanently learning new programming languages?

• to carry out drive-related control tasks in the drive?

• to take advantage of established solutions when faced with difficult driveproblems?

Because Drive PLC and Servo PLC offer:

• programming in five programming languages according to IEC 1131-3

• complex drive tasks continue to be implemented by pre-configured technology functions

• the technology functions can be integrated into the PLC program

• decentralised machine control

• costs of he electrical part of your machine are reduced with unchanged performance

• faster commissioning thanks to the powerful Drive PLC Developer Studiosoftware development environment

• increased availability due to reduced number of single control components

• less programming training seminars: the IEC 1131-3 is an international standard

Lenze supplies a freely programmable drive PLC for the 9300 servo inverter seriesand the 8200 vector and motec inverters:• Drive PLC as expansion for 8200 vector/motec• Servo PLC as servo inverter with integrated PLC

Both variants are programmed in the convenient Drive PLC Developer Studio software development environment.

Do you want . . .

. . . then you should have a closer look at the Servo PLC andDrive PLC.

. . . and, what is your benefit?


Servo PLC and Drive PLC

Automation with controller technology

A PLC solution for “normal” frequency inverters is different. Originally, the frequency inverter does not provide the same processor power within its digital control as is provided by a servo controller. For this reason, the PLC cannot be integrated into the controller.Here, a separate hardware component – the Drive PLC – isthe perfect expansion to the frequency inverter.This Drive PLC is completely different from other PLCsolutions, because here, the interfaces and libraries for the combination with the drive are already available asstandard, whereas the user must buy them or create themhimself with other systems.

The 9300 Servo PLC combines a servo inverter and a PLCin one system. To do so, a PLC has been implementedbased on the principles of the 9300 servo controller. In thisway, the advantages provided by the servo drive up to arated motor power of 75 kW are still available.

What is revolutionary is that the 9300 servo PLC drivecontroller does not only provide PLC-like functions, butthat a real PLC is integrated, by means of which the usercan implement PLC tasks.

Automation with servo drives


IEC 1131 inside

Geared motors


IEC 1131 inside

Servo motors


Drive PLCDescription

With the Drive PLC, the 8200 vector frequency inverter isextended by a freely programmable drive PLC.This duo does not only control movements in yourmachine, but now also takes over the decentralised control tasks. System programming is made in the PLClanguages of the IEC 1131-3 international standard.

Why a Drive PLC?

Which additional advantages does the Drive PLC offerover a standard PLC?

• Parallel wiring and superfluous terminals are not necessary due to an integrated system bus interface withthe 8200 vector frequency inverter

• Easy engineering through special software library foreasy integration of the 8200 vector into the PLC program

• Plug-on modules enable easy integration of the mostdiverse fieldbuses

• Economical system with high basic functionality• No additional costs for gateway function to higher-level

bus systems such as INTERBUS, PROFIBUS, DeviceNet.In the system bus (CAN), the gateway function is automatically implemented by the operating system ofthe Drive PLC.

Lenze offers you a complete automation system for yourapplication from the keypad/display unit to the gearedmotor.And, now, even the software, which brings your machineto life, is quickly compiled by Lenze from the basic configurations and technology functions, and, all that inthe languages you are already familiar with of IEC 1131-3.


Function modules(can be integrated)• Standard-I/OIn preparation:• LECOM-B (RS485)• INTERBUS• PROFIBUS-DP• System bus (CAN)• DeviceNet • ASI

Standard functionality• Motor protection

through PTC input• Freely programmable

I/Os• Integrated brake

transistor• PID controller

Communicationmodules• Keypad 9371• LECOM-A/B

(RS/232/485)• LECOM-LI• INTERBUS• INTERBUS-Loop• PROFIBUS-DP• System bus (CAN)• DeviceNet/CANIn preparation:• Card module• LON

Drive PLC

8200 vector

G""motionGeared motors with• Helical gearboxes• Low-profile gearboxes• Helical-bevel gearboxes• Helical-worm gearboxes

Extension Boards

Programming softwareGlobal Drive PLC Developer Studio

Drive PLCSystem overview

Program memory 191 kB

Data memory 8.3 kB (1.3 kB Markers + 7 kB variables)

EEprom buffered memory 800-byte

Remanent memory 200-byte

Task types 1 cyclical task8 tasks (time- or event-controlled)

Processing time of abit operation 1.0 µs

No. of counters/timers freely selectable according to IEC 1131

Digital inputs 8 (3 out of which can be interrupted)

Expandable by extension board and decentralised terminals

Digital outputs 4 (1 A each)

Expandable by extension board and decentralised terminals

Analog inputs 3 (± 10 V, 11-bit)

Analog outputs 1 (± 10 V or ± 20 mA, 11-bit)

Communication interfaces system bus (CANopen)

RS232/485**

or PROFIBUS**

or INTERBUS/INTERBUS Loop**

or DeviceNet**

Dimensions (H x W x D) / [mm] 120 x 60 x 140

Operations available according to IEC 11131

Programming software Drive PLC Developer Studio with the programming languages: instruction list, ladder diagramand function block language structured text, SFC with simulation, debugging and monitoring,

visualisation

Power supply + 18 . . . 30 V DC

Current (at 24 V DC) 200 mA (without load on the outputs)

** plug-on fieldbus modules

Drive PLCRatings


Type Order No.:

Drive PLC EPL 10200

Drive PLCStandards and operating conditions


Conformity CE Low-voltage Directive (73/23/EWG)

Vibration resistance Germanischer Lloyd, general conditions

Climatic conditions Class 3K3 according to EN 50178 (without condensation, average relative humidity 85 %)

Degree of pollution VDE 0110 part 2 pollution degree 2

Packaging (DIN 4180) Dust-proof packaging

Permissible temperature range Storage -25…+60 °COperation 0…+55 °C

Permissible installation height h h ≤ 4000 m a.m.s.l.

Mounting position vertically hanging

Enclosure IP 20

For more information about the 8200 vector, motec frequency inverters see product catalogue 8200 vector, motec

Drive PLCExtension board

The extension board can be plugged into the Drive PLCfrom the side. In this way, the type and number ofinput/output terminals can be quickly and easily expanded.


Extension board 1 Connections

for the connection of three-wire sensors 6 digital inputs,and outputs for 24V brake control 24 V DC isolated

Low-level: 0. . . +4 V DCHigh-level: +13. . . +30 V DC

4 digital outputs,+18. . . +30 V DC* isolated,max. 1A

2 digital outputs,+18. . . 30 V DC* isolated,max. 2A5 terminals each for + 24V DC and GND (for three-wire sensors)


for the economical connection of 14 digital inputs,digital sensors and actuators 24 V DC isolated

Low-level: 0. . . +4 V DCHigh-level: +13. . . +30 V DC

8 digital outputs,+18. . . +30 V DC* isolated,max. 1A


for quick counting, length measurements 1 encoder input, TTL, HTL, 500 kHz, two tracks with and control applications inverse signals and zero track

8 digital inputs, 24V isolated Low-level: 0. . . +4 V DCHigh-level: +13. . . +30 V DC

4 digitale outputs, +18...30 V DC* isolated,max. 1A

2 analog inputs ± 10V (10-bit + sign)

* = depends on the supply voltage (18 . . . 30 V DC)

Order No.

Extension board 1 EPZ-10201




Drive PLCMechanical installation

General notes

• Use Drive PLC as built-in unit only• Take adequate steps in case of contaminated exhaust

air (dust, fluff, grease, aggressive gases) (e.g. installationof filters, regular cleaning, etc.)

• Observe free spaces– Several units can be fixed next to each other without

spacing.– Ensure free access of cooling air and free outlet of

exhaust air.– Respect a free space of 100 mm at the top and

bottom of the unit.• In case of continuous vibrations or shocks:

Check use of shock absorbers.

The Drive PLC can be built into the control cabinet as follows:

• With attached standard rail(order quantity)

• With DIN rail• With swivel rail

a [mm] a1 [mm] b [mm] b1 [mm] b2 [mm] c [mm] d [mm] e [mm] f [mm]

60 30 167 147-167 120 140 6.5 27.5 146

Mounting with enclosedstandard rail


Mounting on swivel railFor housings with a low assembly depth, the Drive PLCcan be mounted on a swivel rail.

For installation, setting, and diagnostics, the Drive PLCcan be turned to the side by 90°.

Drive PLCMechanical installation

Order No. a [mm] b [mm] b1 [mm] b2 [mm] c [mm] d [mm] e [mm]

E82ZJ001 60 223 193-212 120 175 6.5 11.5

Screw down here Ball point Screw down here to keep drive controller in 0º position

Swivel-rail mounting

a [mm] b [mm] c [mm] c1 [mm]

Order No.

E82ZJ002 60 120 158 151 18 11

DIN rail 35 x 15 or DIN rail 35 x 7,5 DIN rail fixing

DIN rail mounting

Drive PLCElectrical installation


Terminals on the top side of the device

X1 Power supply Level

⊥24 GND supply voltage Reference potential

+24 Supply voltage +18 . . . +30 V DC

+024 Supply voltage for digital outputs +18 . . . +30 V DC

A Supply control electronics B Emergency-off C External DC voltage source

X2 Digital outputs Level

01 Output 1

: : +18 . . . +30 V DC

04 Output 4

X3 Digital inputs Level

I1 Input 1 LOW-level 0 . . . +4 V DC

: : HIGH-level +13 . . . +30 V DC

I8 Input 8 Input current 8 mA at 24 V DC


Drive PLCElectrical installation

X4 Analog I/O Level

AI1 Analog input 1

AI2 Analog input 2 ± 10 V (10-bit + sign)

AI3 Analog input 3

A⊥ Analog GND Reference potential

A0V Analog output voltage ± 10 V (10-bit + sign)

A0i Analog output current ± 20 mA (10-bit + sign)

X5 System bus (CAN) Level

GND Reference potential

LOW CAN-LOW System bus LOW (data line)

HI CAN-HIGH System bus HIGH (data line)


Servo PLCDescription

Do you want:• to make the electrical part of your machine more

efficient?• clearer PLC programs?• to relieve your bus system through an integrated PLC?• to stop permanently learning new programming

languages?• to take full advantage of your inverter?• to take advantage of established solutions when faced

with difficult drive problems?• to process sensors and actuators in the Servo PLC?

. . . then you should have a closer look at the Servo PLC.Because, the Servo PLC offers:• the PLC in the servo inverter• programming in five programming languages according

to IEC 1131-3• complex drive tasks continue to be implemented by

pre-configured technology functions• technology functions can be integrated into the PLC

program.

. . . and what is your benefit?• decentralised machine control• costs of the electrical part of the machine are reduced

with unchanged performance• faster commissioning thanks to powerful Drive PLC

Developer Studio software development environment • increased availability due to reduced number of single

control components• less programming training seminars, since the

IEC 1131-3 is an international standard.


Communicationmodules• Keypad 9371• LECOM-A/B

(RS232/485)• LECOM-LI• INTERBUS• INTERBUS Loop• PROFIBUS DP• System bus (CAN)• DeviceNet/CANIn preparation:• Card module• LON

Servo PLC

Servo motor

Programming softwareGlobal Drive PLC Developer Studio

Engineering inside makes possible what modern drive andautomation tasks require:

• Well-thought out software solutions as function blocksand templates for different tasks directly in the drive.

• Easy to program in the familiar IEC 1131 languages.

Global Drive Automation - the matched system from theintelligent drive to the human-machine interface.

Terminalextension

Servo PLCSystem overview

CAN

AIF(Automation interface)

CAN


FlexibilityThe inverters are equipped for all the different requirements of servo technology, i.e. you canchoose the suitable technique according to yourapplication.

Integrated mains input For single drive operations only one element instead of two separate elements is required.

Matched system– Servo inverters with matched servo

motors (asynchronous, synchronous)– Regenerative and supply modules– Accessories for braking– Cold plate variant for special applications.

Regenerative power supply modulesThey ensure energy-saving group applications and multi-axis applications.

Feedback systemsThey ensure a perfect adaptation to the machinerequirements. You can select among resolver, TTL encoder or SinCos encoder.

Considerably reduced controller requirementsthrough high functionality:– Digital frequency for synchronous running by

means of simple plug connectors– Integrated position controller for exact positioning– Modular design of freely configurable control and

function blocks for easy connection– Comprehensive function block libraries, for

instance, with process controller, arithmetical function blocks and close-to-the-drive functionblocks for regulating and control tasks

– Integrated system bus (CAN open) for the interconnection of several controllers

The right setpoint source for every application:– Via setpoint potentiometer to the control

terminals– Via master voltage or master current to the

control terminals– Via the operation module at the frequency inverter– Via system bus (CAN open)

Intelligent drive controller Ability to execute complete processes or subprocesses through free programming according toIEC 1131-3.

Consistency The controllers are throughout the entire rangeconsistent in power, operation, and networking.

Energy-savingThe power supply is adapted to the load so that onlyas much energy as required for the momentarytorque/current is consumed.

Space-savingThanks to their book-shelf design, the frequencyinverters can be installed in a particularly space-saving way in the control cabinet, withouthaving to provide free space. Comprehensive mounting accessories allow diversemounting positions.

Motors can be adapted The modular design of the motors and plannedvariants facilitate the right selection for the individualapplications:Servo motor flanges with through-holes in B5 mounting or with threaded holes in B14 mounting.Different encoders that can be integrated allow the adaptation to the required precision:– Resolvers as standard solution– Optimum behaviour thanks to internal

improvement of the resolver accuracy – Incremental encoders or SinCos absolute value

encoders can also be used for special applications.

CE conformityOf course, the servo inverters of the 9300 series meet the EC Directives:– CE conformity according to the Low-Voltage

Directive– CE conformity according to the Directive of

Electromagnetic Compatibility for a typical drive configuration with servo inverter.

UL approved The global application of these controllers is ensuredby UL approval. UL 508 and UL 508c ensure the application in theUS.

CommunicatingConnection to the most common fieldbus systems ispossible:

– LECOM-A/B: Networking via RS232/485interface

– LECOM LI: Networking via fibre optics– INTERBUS: Connection to the remote bus

using DRIVECOM profile 21– INTERBUS Loop: Bus and power supply via

the same supply line.– System bus Connection to I/O terminals

(CAN): and of several inverters to eachother

– PROFIBUS-DP: Communication via PROFIBUS-DP

– DeviceNet: Communication between control system and simpleindustrial systems

Servo PLCDrive characteristics


Servo motors in protection class IP54 and IP23 are asadapted components part of the servo inverters. Thesemotors can be combined with the helical, low-profile,and helical-bevel gearboxes from Lenze. A compactdrive unit - directly integrated with optimum powertransmission.

• Permanent magnet synchronous servo motors:- high-grade permanent magnets- power range: 0.25 . . . 5.9 kW- rated speed: 3300 . . . . 4000 min-1

- low inertia- maximum dynamics

• Squirrel cage asynchronous servo motors:- slim, robust design as squirrel cage motors- power range: 0.8 . . . 20.3 kW- rated speed: 3500 . . . 4300 min-1

- field weakening range up to 8000 min-1

with constant power- high dynamics

• Both motor series offer:- reinforced insulation- insulation class F and enamelled wire according to

insulation class H- separately driven fan: can be attached- holding brakes: can be installed- continuous temperature measurement

• Three-phase AC motors with internal ventilation:- excellent running characteristics- power range: 10.6 . . . 60.1 kW- insulation class F and enamelled wire according to

insulation class H- KTY temperature monitoring or thermal contact- terminal box for power connection, brake, external

feedback- radial separately driven fan- B5 or B35 mounting

The motors are distinguished by a low backlash andhigh performance with a shaft-hub connectionbetween motor and gearbox.

Small size, long life time and great operational reliability are further product features.

Servo PLCCharacteristics of the servo motors


Servo motors with helical gearboxLenze helical gearboxes (GST) are parallel-axial gearboxeswith a high performance and functionality. The open gearbox system is a system without compromises. Thanksto the great range of variations of the output designs, youwill always find the tailor-made drive for your application.Output designs: • solid shaft • foot• flange• pitch circle with centringLenze helical geared motors are available in the powerrange 0.25 . . . 45 kW. The wide ratio up to i = 330 – combined with the small ratio step = 1.12 – makes exactselection of the required output speed possible.

Servo motors with low-profile gearboxLenze low-profile gearboxes (GFL) are parallel-axial gearboxes with a high functionality. The two-level basicdesign and the high performance through ground gearswith optimised toothed profiles enable very compactdesigns. Thanks to the versatile pitch circle on the outputand the cuboid shape with outside surfaces without protruding ribs, Lenze low-profile gearboxes can be easilyintegrated into the construction.

Output designs: • solid shaft • hollow shaft • hollow shaft with shrink • foot• flange• pitch circle with centringLenze low-profile motors are available in the power range0.25 . . . 45 kW. The wide ratio up to i = 856 – combinedwith a small ratio step = 1.12 – makes exact selection ofthe required output speed possible.

Servo motors with helical-bevel gearboxLenze helical-bevel gearboxes (GKS) are right angle gearboxes with a high performance and functionality. The three-level basic concept, small backlash connectionelements and the high toothing quality achieved by preciseproduction enable a low output backlash compared tosimilar gearboxes.Output designs:• solid shaft

• hollow shaft• hollow shaft with shrink• foot • flange • pitch circle with centring Lenze helical-bevel geared motors are available in thepower range 0.25 . . . 45 kW. The wide ratio range up to i =1510 - combined with the small ratio step = 1.12 – makesexact selection of the required output speed possible.

Servo motors and planetary or bevel gearboxesThe planetary and bevel gearboxes from Lenze providewide, small backlash ratios. Compact design and an optimum adaptation to the servo motors set the standardfor application in the most varied installations.Dimensioning under consideration of the surge load andthe ambient temperature ensures reliable operation of theservo motors.

For additional information, please refer to the servomotor catalogue.

Servo PLCCharacteristics of the servo motors


Equipment/Type 9321 9322 9323 9324 9325 9326 9327 9328 9329 9330 9331 9332

Program memory 600 kB

Data memory 9.2 kB (1.2 kB markers + 8 kB variables)

EEprom-buffered 6 kBmemory

Remanent memory 52-byte

Task types 1 cyclical task8 tasks (time- or event-controlled)

Processing time 0.7 µs1-bit operation

No. of counters/timers freely selectable (acc. to IEC1131)

Digital inputs 6 = 1 controller enable + 3 free, interruptible inputs + 2 inputs

Expandable by decentralised terminals

Digital outputs 4 (50 mA each)

Expandable by decentralised terminals

Analog inputs 1 (11-bit + sign) -10 . . . +10 V or -20 . . . +20 mA1 (11-bit + sign) -10 . . . +10 V

Analog outputs 2 (9-bit + sign) -10 . . . +10 V max. 20 mA

Master frequency input 0 . . . 500 kHz

Master frequency output 0 . . . 500 kHz

Encoder connection Incremental- or SinCos encoder

Communication System bus (CAN) (Programming via CAN only)interfaces

RS232 / 485**

or PROFIBUS**

or INTERBUS**

or INTERBUS Loop**

or DeviceNet**

Operations available according to IEC1131

Programming software Drive PLC Developer Studio with the programming languages: Instruction list, ladder diagram,and function block language,

structured text, SFC, debugging and monitoring, visualisation

** plug-on fieldbus modules

Servo PLCRatings

Range Values

Vibration resistance Germanischer Lloyd, general conditions

Humidity Humidity class F without condensation(average relative humidity 85 %)

Permissible temperature during transport of the controller: -25 . . . +70 °C ranges during storage of the controller: -25 . . . +55 °C

during operation of the controller: 0 . . . +40 °C +40 . . . +55 °C with power derating

(units 9321-9326)+40 . . . +50 °C with power derating

(units 9327-9332)

Permissible installation up to 1000m a.m.s.l. without power deratingheight h 1000 m . . . 4000 m a.m.s.l. with power derating

Degree of pollution VDE 0110 part 2 pollution degree 2

Noise emission Requirements according to EN 50081-1, EN 50081-2, EN 61800-3Limit value class A according to EN 55011 (industrial area) with mains filter ALimit value class B according to EN 55022 (residential area) with mains filter B and installationinto control cabinet

Noise immunity Limit values respected using mains filter. Requirements according to EN 50082-2, EN 61800-3Requirements Standard Severity levelsESD EN61000-4-2 3, i.e. 8 kV for air discharge

and 6 kV for contact dischargeRF interference(enclosure) EN61000-4-3 3, i.e. 10 V/m; 27 . . . 1000 MHz Burst EN61000-4-4 3/4, i.e. 2 kV/5 kHzSurge (surge voltageon mains cable) IEC 1000-4-5 3, i.e. 1.2/50 ms 1 kV phase-to-phase, 2 kV phase-PE

Dielectric strength Surge voltage category III according to VDE 0110

Packaging according to DIN 4180- 9321 to 9332: transport packaging

Protection type IP20IP41 on the heatsink side for thermal separation in push-through techniqueNEMA 1: Protection against contact

Approvals CE: Low-voltage Directive UL 508: Industrial Control Equipment UL 508C: Power Conversion Equipment


Servo PLCStandards and operating conditions


Type 9321 9322 9323 9324 9325

Servo PLC order No. EVS9321-EI EVS9322-EI EVS9323-EI EVS9324-EI EVS9325-EI

Mains voltage Vr [V] 320 . . . 528 V ± 0 % ; 45 . . . 65 Hz ± 0%

Alternative DC supply VG [V] 460 . . . 740 V +/-0%

Ratings for operation at a mains: 3 AC / 400 V / 50 Hz / 60 Hz

Motor power (4-pole ASM) Pr [kW] 0.37 0.75 1.5 3.0 5.5

Output current (8 kHz) * Ir8 [A] 1.5 2.5 3.9 7.0 13.0


Output power Sr8 [kVA] 1.0 1.7 2.7 4.8 9.0


Motor power (4-pole ASM) Pr [kW] 0.37 0.75 1.5 3.0 5.5



Output power Sr8 [kVA] 1.2 2.1 3.2 5.8 10.8

max. output current at 8 kHz * 1) Imax 2.3 3.8 5.9 10.5 19.5

max. output current at 16 kHz * 1) Imax 1.7 2.7 4.4 7.8 14.6

Mains current at Vmains 400 V Ir [A] 1.5 2.5 3.9 7.0 12.0

Motor voltage VM [V] 3 ~ 0 ... Vmains

Power loss at Vmains 400 V Pv [W] 100 110 140 200 260

Power derating [%/K] 40 °C < Tamb < 50 °C: 2%/K (not UL-approved)[%/m] 1000 m . . . 4000 m a.m.s.l.: 5 % / 1000m

Dimensions [mm]a 78 x 78 x 97 x 97 x 135 xb 350 x 350 x 350 x 350 x 350 xe 250 x 250 x 250 x 250 x 250 x

Weight m [kg] 3.5 3.5 5.0 5.0 7.5

1) The current values apply to a periodic change of load cycle with a 1-minute overcurrent with the above current and a 2-minute basic load of 75 % Irx.

* Chopper frequency of the inverter (C0018)

Servo PLCRatings

a e

b

Technology functions are not based on IEC 1131:

– Servo positioning controller EVS93xx-EP

– Servo cam profiler EVS93xx-EK

– Servo register controller EVS93xx-ER


Type 9326 9327 9328 9329

Servo PLC order No. EVS9326-EI EVS9327-EI EVS9328-EI EVS9329-EI




Motor power (4-pole ASM) Pr [kW] 11.0 15.0 22.0 30.0

Output current at 8 kHz * Ir8 [A] 23.5 32.0 47.0 59.0


Output power Sr [kVA] 16.3 22.2 32.6 40.9


Motor power (4-pole ASM) Pr [kW] 11.0 18.5 30.0 37.0



Output power Sr [kVA] 18.5 25.0 37.0 46.6

max. output current at 8 kHz * 1) Imax 33.5 45.6 67.1 84.0

max. output current at 16 kHz * 1) Imax 21.8 28.8 42.3 52.5

Mains current at Vmains 400 V Ir [A] 20.5 27.0 44.0 53.0


Power loss at V mains 400 V Pv [W] 360 430 640 810

Power derating [%/K] 40 °C < Tamb < 55 °C: 2%/K (not UL-approved)[%/m] 1000 m . . . 4000 m a.m.s.l.: 5 % / 1000m

Dimensions [mm]a 135 x 250 x 250 x 250 xb 350 x 350 x 350 x 350 xe 250 250 250 250

Weight m [kg] 7.5 12.5 12.5 12.5

1) The current values apply to a periodic change of load cycle with a 1-minute overcurrent with the above current and a 2-minute basic load of 75 % Irx.

* Chopper frequency of the inverter (C0018)

Servo PLCRatings

a e

b


– Servo positioning controller EVS93xx-EP

– Servo cam profiler EVS93xx-EK

– Servo register controller EVS93xx-ER


Type 9330 9331 9332

Servo PLC order No. EVS9330-EI EVS9331-EI EVS9332-EI




Motor power (4-pole ASM) Pr [kW] 45.0 55.0 75.0

Output current at 8 kHz Ir8 [A] 89.0 110.0 145.0


Output power Sr [kVA] 61.6 76.2 100.9


Motor power (4-pole ASM) Pr [kW] 45.0 55.0 90.0



Output power Sr [kVA] 69.8 87.8 104.0

max. output current at 8 kHz Imax 126.0 157.5 187.5

max. output current at 16 kHz Imax 82.5 97.5 120.0

Mains current at V mains 400 V IN [A] 78.0 100.0 135.0


Power loss at V mains 400 V Pv [W] 1100 1470 1960

Power derating [%/K] 40 °C < Tamb < 50 °C: 2%/K[%/m] 1000 m . . . 4000 m a.m.s.l.: 5 % / 1000m

Dimensions [mm]a 340 x 440 x 440 xb 591 x 680 x 680 xe 285 285 285

Weight m [kg] 36.5 59.0 59.0

Servo PLCRatings

a e

b


- Servo positioning controller EVS93xx-EP

- Servo cam profiler EVS93xx-EK

- Servo register controller EVS93xx-ER


Servo PLCMechanical installation

Installation with mounting rail

The Servo PLC is supplied with a mounting rail which canbe used to mount the Servo PLC onto the rear panel of acontrol cabinet or onto a mounting plate.

The mounting rail is fixed in a rail at the controller so thatfixing brackets are available at the top and bottom.

Controller a b b1 c c1 d d1 e e1 g k m[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

9321 78 384 350 39 – 365 – 250 230 6.5 30 –

9322 78 384 350 39 – 365 – 250 230 6.5 30 –

9323 97 384 350 48.5 – 365 – 250 230 6.5 30 –

9324 97 384 350 48.5 – 365 – 250 230 6.5 30 –

9325 135 384 350 21.5 92 365 – 250 230 6.5 30 –

9326 135 384 350 21.5 92 365 – 250 230 6.5 30 –

9327 250 402 350 22 206 370 23.5 250 230 6.5 24 11.0

9328 250 402 350 22 206 370 23.5 250 230 6.5 24 11.0

9329 250 402 350 22 206 370 23.5 250 230 6.5 24 11.0

9330 340 672 591 28.5 283 624 38 285 265 11.0 28 18.0

9331 450 748.5 680 30.5 389 702 38 285 265 11.0 28 18.0

9332 450 748.5 680 30.5 389 702 38 285 265 11.0 28 18.0

ee

1


Servo PLCMechanical installation

In some applications thermal separation is required.Heat generation inside the control cabinet is thus clearlyreduced. The 9300 servo controllers can be designed in a way thatthe heatsink remains outside the control cabinet. You needa mounting frame and a seal.

• The power loss is distributed as follows:– approx. 65% via separate coolers (heatsink and fan)– approx. 35% inside the controller

• The enclosure type of the separate cooler is IP41• The ratings of the controller are still effective.

Alternatively, the controller can be installed with the attached mounting rail.

Type a b c1 c2 c3 d1 d2 d3 e f g h[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

9321 112.5 385.5 26 86 – 10 115.5 164.5 250 92 6.5 9.0

9322 112.5 385.5 26 86 – 10 115.5 164.5 250 92 6.5 9.0

9323 131.5 385.5 26 105 – 10 115.5 164.5 250 92 6.5 9.0

9324 131.5 385.5 26 105 – 10 115.5 164.5 250 92 6.5 9.0

9325 169.5 385.5 26 137 – 10 115.5 164.5 250 92 6.5 9.0

9326 169.5 385.5 26 137 – 10 115.5 164.5 250 92 6.5 9.0

9327 280 379 28 140 252 41 141 1238 238 90 6.0 9.0

9328 280 379 28 140 252 41 141 1238 238 90 6.0 9.0

9329 280 379 28 140 252 41 141 1238 238 90 6.0 9.0

Heigth Width k l m n[mm] [mm] [mm] [mm] [mm] [mm]

9321, 9322 350 ± 3 82 ± 3 20 ± 2 198 ± 2 20 ± 2 359 ± 2

9323, 9324 350 ± 3 101 ± 3 20 ± 2 117 ± 2 20 ± 2 359 ± 2

9325, 9326 350 ± 3 139 ± 3 20 ± 2 155 ± 2 20 ± 2 359 ± 2

9327-9329 338 ± 3 238 ± 1 20 ± 2 259 ± 2 20 ± 2 359 ± 2

* preliminary dimensions

Cut-out

Installation with thermal separation (push-through technique)


Keypad / display units

Keypad / display unitsDescription

With its graded series of keypads, Lenze offers high-quality, high-performance products for universal applications. They are outstandingly operator-friendly,functional and economic, and have an attractive design.

• Representation of texts, pictures, bar graphs, bitmap pictures, and animated graphics*

• Recipe handling*• Protection of data against unauthorised access through

password assignment• Display of system messages• Display of alarm messages*• Print-out of display pages *• Communication via system bus (CANopen)• Freely programmable function keys.

Individual labeling options through insert strips *

• Memory card for project updates and saving of data*

• Clearly presented software for parametersetting in two languages

* not available for all types

Displays

Touch screens


H315

H310

H410

H510

H520

Display H310

Type text, LED LC display

Display size [mm] 73.5 x 11.5

Lines x characters 2 x 20

Text character matrix (pixel) 5 x 7

Character size [mm] 3.2 x 5.5

User memory

User program 48 kB

Ports

Serial port ASP8 RS232

Clock

Real-time clock with date -

Networks

FIELDBUS CAN (63 participants, process and parameter data)

Dimensions

Outside (W x H x D) [mm] 166 x 86 x 41

Cut-out (W x H) [mm] 157 x 77

Technical data

Supply voltage 24 VDC (18 . . . 32 VDC)

Power consumption 24 VDC 5 W

Enclosure IP 65 at the front

Operating temperature 0 . . . +50 °C

Storage / transport temperature -20 . . . +60 °C

Humidity (no condensation) ≤ 85 %

Weight [kg] 0.5

Conformity CE

Characteristics

Online languages 4

Password -

Bit password 8-bit

Pages / page aid 127 / 127

Variables per page 8

Variable format DEC, HEX, BIN, BCD, floating point

Dynamic texts depending on the size of the project memory

Alarms -

Information messages 128

Alarm buffer -

Recipes -

System and function keys 8/5


Keypad / display unitsRatings H310

Cut-out:

Type Order No.

H310 EPM-H310

Automation en 01/01 45

Display H315

Type text, LED LC display


Lines x characters 4 x 20

Text character matrix (pixel) 5 x 7

Character size [mm] 2.95 x 4.75

User memory

User program 256kB

Ports

Serial port ASP8 RS232

Clock

Real-time clock with date -

Networks


Dimensions



Technical data







Weight [kg] 0.8

Conformity CE

Characteristics

Online languages 6

Password 10 levels

Bit-password 8-bit



Variable format DEC, HEX, BIN, BCD, ASCII, floating point


Alarms -


Alarm buffer -

Recipes -

System and function keys 20/5

Lenze


Cut-out:

Type Order No.

H315 EPM-H315

Display H410

Type graphic, LED LC display

Display size [mm] 132 x 39

Resolution 240 x 64

Lines x characters 8 x 40 / 4 x 20 / 2 x 10

Text character matrix (pixel) 6 x 8 / 12 x 16 / 24 x 32

Character size [mm] 3.2 x 4.2 / 6.5 x 8.5 / 12.7 x 17

User memory

User program 512 kB

Memory card for data saving 4 MB

Ports

Serial port MSP RS232

Clock

Real-time clock with date yes (with buffer battery)

Networks


Dimensions



Technical data







Weight [kg] 1.5

Conformity CE

Characteristics

Online languages 8

Password 10 levels

Bit-password 8-bit




Bitmaps import possible during project planning

Graphic symbols static/dynamic


Alarms 1024


Alarm buffer 256

Recipes 128 kB

Trend representation as line or point

System and key functions 25/24


Cut-out:


Type Order No.

H410 EPM-H410

Accessories:

Memory card 4MB EPZ-H210

Battery EPZ-H600

without CAN interface

Display H510

Type LCD monochrome STN 5.5´

Display size[mm] 123 x 68

Touch screen matrix 20 x 8 (each 12 x 16 pixel)

Resolution (pixel) 240 x 128



Character size [mm] 3 x 4 / 6 x 8 / 12 x 16

Background lighting

Life time at 25 °C 10.000 h

User memory

User program 512 kB

Ports


Clock


Networks


Dimensions



Technical data







Weight [kg] 1.3

Conformity CE

Characteristics

Online languages 8

Password 10 levels

Bit-password 8-bit






Keys per page 160


Alarms 1024


Alarm buffer 256

Recipes 128 kB


Automation en 01/01 47Lenze

Cut-out:


Type Order No.

H510 EPM-H510

Accessories:

Battery EPZ-H600

Display H 520

Type LCD 16 colours STN 10.4´


Touch screen matrix 40 x 30 (each 12 x 16 pixel)

Resolution (pixel) 640 x 480



Character size [mm] 2.67 x 5.36 / 5.35 x 10.73 / 10.7 x 21.4

Background ligthing

Life time at 25 °C 15,000 h

User memory

User program 2 MB

Memory card for data saving 8 MB

Memory card for memory expansion 4 MB

for graphic only

Ports


Parallel port LPT Centronics

Clock


Networks


Dimensions



Technical data







Weight [kg] 4.0

Conformity CE

Characteristics

Online languages 8

Password 10 levels

Bit-password 8-bit

Pages 1024


Variable format DEC. HEX, BIN, BCD, floating point



Keys per page 320


Alarms 1024


Alarm buffer 256

Recipes 256 kB



Cut-out:


Type Order No.

H520 EPM-H520

Accessories:



Battery EPZ-H600

without CAN interface


Software tools


Software toolsDrive Server

The operation of the OPC Drive Server can be comparedto that of a printer driver. The installation of a printer driverenables the user to use the printer from all programs available on his PC.

Accordingly, the Drive Server allows other programs onthe PC via the standardised OPC interface access to alldrive features by means of any bus system. These can, forinstance, be visualisation, operating data acquisition orparameter setting tools.

OPC drive innovation

You want easy and convenient communication between the drives, bus systems, and additional automation softwareof your drives. This is now possible with the OPC interfacestandard defined by Microsoft and other manufacturers ofautomation components. Decentralised solutions are thetrend in automation technology. Intelligent drives increasingly take over control tasks. With OPC you can takefull advantage of the possible drive applications becausethe OPC Drive Server enables you

• to access parameters through the name,• to integrate drives into the engineering and run-time

environment,• to use different fieldbuses,• to use all drive functions,• to completely integrate intelligent subsystems, • to make standard functions easier, (e. g. start/stop

function).

The OPC Drive Server establishes the connection to thesoftware. This server is the basic element for connectingthe individual tools.


Software toolsDrive Server

The electronic drive systems are key components for therealisation of modular machine concepts. In conjunctionwith the Microsoft standard OPC and the drive propertiesas Drive Server, intelligent drives offer the user efficientand economical concepts for his application. Using theOPC interface as basis for the entire automation of theinstallation considerably reduces engineering costs. In thiscase, a central OPC Drive Server is used as core element.

The OPC driver for the intelligent drive allows the user touse all features of the drive via the bus. Whether with thevisualisation, the operating data acquisition, or the parameter setting tool.

As you know it from the PC: Plug & drive!

Material supply

Fans

Profiling

System requirements

Hardware:• IBM-compatible PC (Pentium 90-processor or higher)• 32 MB main memory (RAM)• 30 MB free hard disk space• VGA graphic card• CD ROM drive• free slots / interfaces according to the requirements of the

fieldbus cards / adapters to be used• Microsoft-compatible mouse

Software:• Windows 98/NT/2000


The Servo PLC and the Drive PLC are programmed with a powerful software development environmentwhich covers everything an experienced PLC programmer couldwish for. Five different editors areavailable for the programming languages standardised according to IEC 1131-3. This allows the programmer to choose the languagewhich suits best to his application orwith which he is best familiar. It isalso possible to mix the languages.

In the debugging and monitoring mode, all values and variables are displayed. You can set break points to optimise the new program quickly and conveniently.

Structured text

Ladder diagram

Sequential language

Function block languageInstruction list

Software toolsDrive PLC Developer Studio


With the integrated visualisation, processes can be easilypresented so that all important details are clearly displayedon the screen during commissioning.

Easy program generation and commissioning with theDrive PLC Developer Studio:• Five editors for the IEC 1131-3 programming languages

can be mixed• Debugger with break points and step mode• Monitoring of all variables• Parameter manager for the generation of user-defined

codes• Integrated visualisation for fast commissioning• Extensive library for drive technology• Import of existing PLC programs

Programmers can choose between two versions of theDrive PLC Developer Studio:• The “Professional” version includes all features of a

state-of-the-art software development environment.• The more economical “Basic” version is recommended

for easy applications.

Drive PLC Developer Studio system requirements

Hardware:• 486 DX/33 processor or higher • 8 MB main memory• 30 MB free hard disk space• Super VGA screen• Microsoft-compatible mouse• CD ROM drive• Parallel port with PC system bus inverter (see page 72)

Software:• Windows 95/98/NT 4.0

Software toolsDrive PLC Developer Studio

Features Basic Professional

Languages:

- Instruction list

- Ladder diagram

- Function block language

- Structured text

- Sequential language

Monitoring

Debugging

Graphic visualisation

Parameter setting tool

Order No.: ESP-DDS1-B ESP-DDS1-P

Software toolsGlobal Drive Control

An increasing number of intelligent drive systems areinstalled in modern production plants which, in addition to their normal drive tasks, also implement technologyfunctions for the production process.

Global Drive Control (GDC) provides a tool for operation, parameter setting and diagnostics of drivetasks that is clearly laid out and easy to understand.

GDC has the following features• Quick and easy commissioning of the drive through

“short” commissioning • Numerous help functions enable easy operation,

even for inexperienced users • Convenient diagnostics options through various

monitoring windows and oscilloscope functions• Easy connection to the drive via RS232/485, optical

fibres or via the system bus

Short commissioning allows quick and easy commissioning of the complete drive through self-explanatory dialogs. All the parameters required for the drive train are entered in a menu that appears automatically on the screen. Extensive help functions thatmatch the inverter are always available, with detaileddescriptions of the individual parameters.

Short commissioning




Mathematical functions: Arithmetical

operationsDrive functions: Brake logic

Positioning controllerMotor controlElectronic gearbox

. . . Programming:

Advantages:• Easy operation• No programming skills required• Extensive function block library

with online help

“Scissors” to break logic operations

“Soldering iron” tojoin the inputs andoutputs

DIGIN digital input E1 - E5 OR1 logic OR

AND1 logic and

Function block examples:

Logic operations: AND, OR, NOT

Interface function: • Digital inputs/outputs,• System bus • Fieldbus modules

Function block interconnection

GDC provides further easy-to-understand dialogs to helpwith the programming of the Global Drive 9300 servoinverter (not Servo PLC). The functionality of the inverter is described by a functionblock structure which is automatically generated aftershort commissioning.

The individual function blocks represent intelligently grouped function units with inputs and outputs. Thanks to the function block editor included in the GDC,programming does not require any programming skills.


Oscilloscope functions are distinguished by the followingfeatures:

• Measurement of any analog signal

• Simultaneous measurement onup to four independent channels

• Triggering on any digital or analog signal

• Pre- and post-triggering

• Cursor and zoom function toanalyse the measurement

• Variable scanning frequency

• Easy comparison of measurements through overlayfunction

• Loading, storing, commenting,and printing of measurements


Oscilloscope function

The oscilloscope functions for the 9300 inverter are distinguished by the following features:In large systems it can be difficult to determine, forinstance, speed or torque of the individual drives.Commissioning of these systems is, however, much easierwhen these values are known.The oscilloscope functions that are integrated into GDCmake it unnecessary to connect or install complicatedmeasuring instruments - the drive controller itself is a comprehensive measuring device for all variables required.

The user gains the following significant advantages:

• Precise measurement of process-specific variables without additional measuring instruments

• No need to build in provisional sensors • Convenient documentation for the fine adjustment of

control loops• Easy maintenance and trouble-shooting



9300 inverters

A number of technology functions are available for theGlobal Drive servo inverters to solve special drive problems.

Programming skills are not required for easy commissioning and adaptation.

The Global Drive Control includes the below-mentionedfunctions. If you only want to set the drive parameters, youcan also use the variant Global Drive Control easy: Global Drive Control system requirements

Hardware:• IBM-AT or compatible PC• CPU: 80486 or higher / Pentium• 16 MB RAM• 30 MB free hard disk space• Super VGA screen• CD ROM drive• A free serial port for RS232/optical fibre or• A free parallel port for system bus adapter (CAN)

Software:For Global Drive Control• Windows 3.1 x or Windows 95 / 98 / NT 4.0For Global Drive Control easy• Windows 95 / 98 / NT 4.0

Feature GDC easy GDCShort commissioning:

- 8200

- 8200 vector/motec

- 9300 vector

- 9300 Servo

- Technology functions

Code lists

Monitoring window

Function block window

Oscilloscope functions

Order No.: ESP-GDC2-E ESP-GDC2


Software toolsCamDesigner

The CamDesigner can be used to define your profileshapes with the mouse. The CamDesigner produces theprofile accordingly with the help of a neural network (artificial intelligence) and thus achieves an optimum distribution of the individual points.

Characteristics of the CamDesigner:

• Data are directly entered in the engineering unit• An expert system is used for the automatical generation

of the connections according to the laws of motion (VDI 2143)

• Speed, acceleration torque, and jolt are displayed

CamDesigner system requirements

Hardware:• 486 DX/33 processor or higher• 32 MB main memory• 30 MB free hard disk space• Super VGA screen• Microsoft-compatible mouse• CD ROM drive• Parallel port to connect the dongle

Software:• Windows 95 / 98 NT / 4.0• Global Drive Control V4.0 or higher (32-bit version)

Order No.: ESP-CAM1-P


Software toolsHMI Designer

HMI Designer

Thanks to the clearly-structured programming environmentand the optimum adaptation to the Lenze drive controllers,project planning on the keypad is just as easy as subsequent operation.

All terminals can, of course, be programmed with thesame software and compiled projects can be transferredto every terminal.

It is very easy to represent texts, bar graphs, bitmaps, andanimated graphics, or to print out display pages.

HMI Designer system requirements

Hardware:• IBM-compatible PC (Pentium 166 MHz or higher)• 32 MB main memory (RAM)• 60 MB free hard disk space• VGA graphic card• Microsoft-compatible mouse• CD ROM drive• Free serial port for communication with the keypad

Software:• Windows 95/98 / NT / 4.0 (service package 3 or higher)

Order No.: ESP-HMI1-P


Accessories


AccessoriesBus systems for automation

Communication has priority at Lenze. That is why the DrivePLC and the Servo PLC already have an integral systembus (CAN). If you prefer another bus system, you can communicate via the following bus systems by simplyplugging on the relevant bus module::• INTERBUS (slave)• INTERBUS Loop (slave)• PROFIBUS DP (slave)• CAN• DeviceNet (slave)• LECOM B/LI (slave)• CANopen

8200 vector with plugged-onfunction module standard I/Oand communication moduleLECOM A/B (RS485/232)

Communication modules

Further descriptions of the bus systems consider two modulators:

AIF and FIF modules

AIF module FIF module

9300 Servo

9300 Servo PLC

Drive PLC

9300 vector

8200 vector

8200 motec


PROFIBUS DP CAN INTERBUS (remote bus) INTERBUS Loop LECOM-B (RS485) DeviceNet

Topology Line with terminating Line with terminating Ring structure with Ring, active coupling Line with terminating Line with terminatingresistors resistors active coupling resistors resistors

devices

max. number of devices max. 32 devices at Lenze: 63 at Lenze: 63 max. 63 devices, max. 32 devices max. 63 devicesper segment, ISO11898: 128 dependent on thein total 125 limited by bus current-carrying(4 segments in line, driver power capacity of the loops3 repeaters, repeater (max. 1.8 A) with Lenzeis considered as device! 2112module: 36 devices

max. total 1.2 km up to 1000 m 13 km copper cable 200 m in the ring 1000 m (dependent up to 1000 mexpansion bei 93.75 kbit/s (depends on the up to 100 km glass fibre on type of cable (depends on the

200 m baud rate) used) baud rate)at 1.5 Mbit/s100 m at 12 Mbit/s

max. spacing up to 1.2 km 1 km 400 m 20 m 1000 m (dependent 500 mbetween devices on type of cable(without repeater) used

Transmission medium Twisted air, Twisted pair, 2 x STP (shielded Twisted pair, Twisted pair, Twisted pair,shielded, shielded twisted pair), unshielded shielded shieldedor optical fibre optical fibre transmission of

data and energytogether

Auxiliary power supply no separately, via via additional cores 24 V, max. 40 mA for separately via additionalof devices via bus additional lines in the bus cable every device, additional line supply line

in the bus cable (installation remote in total max. possible in the CAN linebus) 1.8 A, 2 x 1.5 mm2

Communication RS 485 ISO 11898, RS 485 RS 485 RS 485 DIN ISO 11898media ISO 11518-2,

ISO DIS 11993, RS 485

Transmission rate 9.6 kbit/s up to 20 kbit/s up to 500 kbit/s 500 kbit/s LENZE AIF: 500 kbaud12 Mbit/s 1 Mbit/s 19.2 kbaud

Lenze FIF:57.6 kbaud

Standardisation EN 50170 ISO 11898 DIN E 19 258 open system, DIN 19245, part 3 and CiA DS 301 EN 50 254 however, only in

in preparation connection with an(as supplement INTERBUS applicableto EN 50 170) Application of the

INTERBUS protocol

Supported by PROFIBUS CiA Interbus Club Interbus Club DeviceNet Europalobby Nutzerorganisation e. V. (CAN in Automation) Deutschland e.V. Deutschland e.V. c/o Sabine Ulrich

Haid-und-Neu-Str. 7 Am Weichselgarten 2b Postfach 1108 Postfach 1108 Rosengasse 13D-76131 Karlsruhe D-91058 Erlangen D-32817 Blomberg D-32817 Blomberg D-82237 Woerthsee

AccessoriesBus system overview

AccessoriesBus modules

System bus (CAN)

The system bus (CAN) is used for communication amongthe individual Lenze devices. It enables easy and quickinterconnection of several inverters as well as connectionwith other external components, such as keypads.

DescriptionThe system bus module (CAN) is used to couple theinverter with the serial communication system CAN(Controller Area Network). It can be retrofit into the 8200vector/motec.

The function module expands the functionality of the drivecontroller, e. g. by:

parameter entries / remote parameter setting data exchange from inverter to inverter interfaces with external controls and control systems possible connection to

- decentralised terminal expansions- keypads

General data and operating conditions

Protocol based on CANopen (CAL-based communication profile DS301)

Communication medium DIN ISO 11898

Network topology line (terminated on both sides with 120 Ω)

Number of logic process data channels AIF: 2171/2172:1 / 2175:3 FIF: 2

Number of logic parameter data channels 2

System bus devices master or slave

max. number of devices 63

max. spacing between 2 devices not restricted, max. bus length is decisive

Baud rate [k Bit/s] 20 50 125 250 500 1000 (only AIF)

max. bus length [m] 2500 1000 500 250 AIF: 120 / FIF: 80 25

Electrical connection FIF: Screw terminals AIF: Pluggable screw terminalsFIF: Terminal for controller inhibit (CINH) available

DC supply voltage internal and external possible(when vector fails, bus system continues operation)

Insulation voltage to PE 50 V AC

Ambient temperature FIF: AIF:During operation: -20 ... +60 ºC -20 ... +40 ºCTransport: -25 ... +70 ºC -25 ... +70 ºCStorage: -25 ... +60 ºC -25 ... +55 ºC

Climatic conditions Class 3K3 according to EN 50178(without condensation, average relative humidity 85 %)

Order No. for AIF EMF2171IB, EMF 2172*, EMF 2175*

Order No. for FIF E82ZAFC

* Address and baud rate via DIP switch




PROFIBUS DP

The PROFIBUS module is a slave coupling module with the PROFIBUS DP communication profile. It is used fornetworking between control room and inverter at a high

process speed. This permits to integrate the inverter conveniently into the entire networking of the installation.


Communication medium RS485

Communication profile PROFIBUS DP (DIN 19245 part 1 and part 3)

Drive profile can be selected • DRIVECOM profile “Power Transmission 20”• PROFIDRIVE• Lenze device control

Baud rate [k bit/s] 9.6 ... 12000 (automatic recognition)

PROFIBUS DP device Slave

Network topology without repeater: linewith repeater: line or tree

Process data words (PCD) (16-bit) FIF: 1 word ... 10 words / AIF2133: 1 ... 12 words

DP user data length Parameter channel (4 words) + process data words

Number of devices Standard: 32 (= 1 bus segment)with repeaters: 125 (repeaters are included)

max. cable length per bus segment 1000 m (depending on the baud rate and the cable type used)

Electrical connection FIF: Screw terminals AIF: Sub-D 9-poleFIF: Terminal for controller inhibit (CINH) available

DC supply voltage • Internal• External, necessary - for bus devices which are disconnected from the

mains, but their communication with the masteris to be maintained.

- for bus devices with activated bus terminating resistor which are disconnected from the mains, but the bus system is to remain active

- supply via separate power supply- +24 V DC ± 10 %, max. 70 mA


Ambient temperature FIF: AIF2133:During operation: -20 ... +60 ºC - 20 ... +55 ºCTransport: -25 ... +70 ºC -25 ... +70 ºCStorage: -25 ... +60 ºC -25 ... +60 ºC


Order No. for AIF EMF2133IB

Order No. for FIF E82ZAFP


INTERBUS

The INTERBUS is directly connected to the remote bus. TheDRIVECOM profile 20 or 21 is supported during interfacing.

The module can be supplied with an external DC voltage(24 V).




Drive profile can be selected • Lenze device control• DRIVECOM profile “Power Transmission 21” (only for AIF)• DRIVECOM profile “Power Transmission 20” (only for FIF)

Baud rate [k bit/s] 500

INTERBUS device Slave

Network topology Ring (go and return path in the same bus cable)

Process data words (PCD) (16-bit) FIF: 1 word ... 6 words AIF: 2 ... 3 words

Parameter data words (PCP) (16-bit) FIF: 0/1 word AIF: 1 word

INTERBUS code (ID-Code) FIF: decimal 227 or 3 (without PCP) hex: E3 or 3 (without PCP)

AIF: decimal 227 hex: E3

max. PDU length 64 bytes

Supported PCP services Initiate, abort, status, identify, get-OV-long, read, write

Number of devices depending on the master system (I/O area), max. 63

max. distance between 2 devices 400 m


DC supply voltage • Internal• External - Only required when the communication ring

must not be interrupted by disconnection or failure of a bus device.

- Supply via separate power supply- +24 V DC ± 10 %, max. 90 mA- X3/59 can be loaded with max 3 mA when the

supply voltage is connected through to other bus devices





Order No. for FIF E82ZAFI


INTERBUS Loop

The INTERBUS Loop is used in conjunction with the INTERBUS. The protocol used is identical to the INTERBUS,energy is, however, supplied directly via the bus.



Drive profile can be selected • Lenze device control• DRIVECOM profile “Power Transmission 20”

Baud rate [k bit/s] 500

INTERBUS device Slave

Network topology Ring

Process data words (PCD) (16-bit) AIF: 2 words

Parameter data words (PCP) (16-bit) not supported

INTERBUS code (ID-Code) decimal: 179; hex: B3

max. PDU length 4 bytes

Supported PCP services none

Number of devices depending on the current consumption (max. 36 Lenze drives)

max. distance between 2 devices 20 m

Electrical connection AIF: Pluggable screw terminals

DC supply voltage via the bus


Ambient temperature AIF:-20 ... +55 ºC-25 ... +70 ºC-25 ... +55 ºC





DeviceNet

The DeviceNet fieldbus has particularly found a ready marketin Asia and America. The DeviceNet module provides twooperating modes - DeviceNet and CANopen.

The desired communication profile is activated via a dipswitch.



Communication medium DIN ISO 11898

Communication profile DeviceNet

Drive profile -

max. bus length 500 250 250 120 125

Baud rate [k bit/s] 100 250 250 500 500

DeviceNet device Slave

Network topology Line with terminating resistors (120 Ω)

Process data words (PZD) (16-bit) 12

Number of devices max. 63

max. cable length per bus segment 500 m

Electrical connection Pluggable screw terminals

DC supply voltage Supply via supply voltage cable carried separately in the CAN cable


Ambient temperature During operation: -20 ... +55 ºCTransport: -25 ... +70 ºCStorage: -25 ... +60 ºC



Order No. for FIF in preparation



LECOM-B (RS485)

Communication via the LECOM-B (RS485) bus moduletakes place through the Lenze protocol LECOM. This LECOM protocol is disclosed to the user.

It has already been completely integrated into varioussystems (e.g. Simatic S5).


Communication medium RS485 (LECOM-B)

Communication protocol LECOM A/B V2.0

Character format 7E1: 7-bit ASCII, 1 stop bit, 1 start bit, 1 parity bit (even)

Baud rate [kBit/s] 1200, 2400, 4800, 9600, 19200 (38400, 57600 only FIF)

LECOM-B device Slave

Network topology without repeater: linewith repeaters: line or tree

Process data words (PCD) (16-bit) 2 words (only for FIF)

max. number of devices 31 (= 1 bus segment) + 1 masterwith repeater: 90

max. cable length per bus segment 1000 m (depending on the Baud rate and the cable type used)


DC supply voltage • Internal• External, necessary- for bus devices which are disconnected from

the mains, but their communication to the mains is to be maintained






Order No. for AIF EMF2102-V001, EMF2102-V002

Order No. for FIF E82ZAFL



LECOM-LI

Communication via the LECOM-LI bus module is carriedout through the Lenze protocol LECOM. Data transmissiontakes place via optical fibres and is, therefore, particularlystable towards external interferences.

The LECOM protocol is disclosed to the user. The protocol has already been completely integrated intovarious systems (e.g. Simatic S5).


Communication medium Optical fibre

Communication protocol LECOM A/B V2.0

Character format 7E1: 7-bit ASCII, 1 stop bit, 1 start bit, 1 parity bit (even)

Baud rate [kBit/s] 1200, 2400, 4800, 9600, 19200 (38400, 57600 only FIF)

LECOM-B device Slave

Network topology Ring

Process data words (PCD) (16-bit) 2 words (only for FIF)

max. number of devices 52

max. cable length per bus segment 0...40 m (normal transmission rate) / 10...60 m (high transmission rate)

Electrical connection Screw-crimp connection

DC supply voltage • Internal• External, necessary - for bus devices which are disconnected from

the mains, but their communication to the mains is to be maintained




Ambient temperature -20 ... +50 ºC-25 ... +70 ºC-25 ... +55 ºC


Order No. for AIF EMF2102-V003

Oder No. for FIF -


Easy operation with the keypad

You can change the settings of all drives supplied byLenze by using the Global Drive Control PC software ordirectly via the keypad. The keypad is either plugged on

the drive or, as with motec, connected with the inverter viaa cable.Depending on the application, Lenze offers two differentkeypads:

For 8200 vector/motec: E82ZBC For 9300 vector/Servo/Servo PLC/Drive PLC: 9371BB

AccessoriesKeypad

SHIFT

RUN

STOP

Global DRIVE

PRG

Par 2SH PRG

Para

1250 rpm0051

MCTRL-N-ACT

RDY IMP Imax Mmax Fail

00

Selection Order No.

Keypad for 9300 and Drive PLC EMZ9371BB

Keypad for 8200 vector E82ZBC

Hand terminal (keypad with hand-held) (IP55) E82ZBB

Door assembly set ** E82ZBHT

2.5 m connecting line * E82ZWL025

5 m connecting line* E82ZWL050

10 m connecting line * E82ZWL100

* The connecting line is required to connect the keypad or the door assembly set with the 8200 vector

** The door assembly set is additionally required when keypad E82ZBC is tobe mounted into the control cabinet door

Function keys

Status displays

Bar graph display

Function bar 1

Function bar 2

Parameter for changes

Code No.

Sub-code No.

Parameter value withunit

CommentA

B

C

D G J

E H

F I

Feature E82ZBC 9371BB

Read/write the code

Plain text display (code description)

Inhibit/release the drive

Memory parameter setfor 8200 vector/motec

Memory parameter setfor 9300 Servo

B

HI

A

G

J


AccessoriesSystem bus components

The hand terminal EMZ 9372BB can be used for displayand diagnostics. This hand terminal can be connected tothe system bus of the servo inverter. All parameters areaccessible. In a networked system, up to 63 servo inverters can be addressed via one hand terminal.

Hand terminal

The PC system bus inverter is used to connect the PCquickly and easily to the Lenze system bus (CAN). Theadapter is simply plugged on the printer interface of thePC. The relevant drivers are automatically installed withthe Lenze software. Supply voltage is provided via thekeypad

PC system bus inverter

Order No.:

Supply voltage via EMF2173IBkeypad with DIN connection

Supply voltage via EMF2173IB-V002keypad with PS2 connection

Order No.: EMZ9372BB


AccessoriesSystem bus components

The terminal extension provides additional digital input and output terminals. Each of the eight terminals is freelyprogrammable as input or output. The response time ofthe terminals is 1-2 ms.

Terminal extension

General data

Supply voltage 24 V DCVeff = 18 . . . 30 V DC

Current consumption - typ. 30 mA at 24 V DC- max. 80 mA (when outputs are switched off)

Baud rate [kBit/s] 50. 125, 250, 500, 1000

Characteristics of the digital inputs

Input resistance 3 kΩ ≤ Ri ≤ 4 kΩ

Low-level 0...5 V

High-level 13...30 V

Features of the digital outputs

Low-level 0...5 V

High-level 13...30 V

Output current per terminal or 1A

Total output current of all terminals max. 8 A

Order No.: EMZ9374IB


Recipient: LenzeBranch office/representation

Postal code/city:

Fax number:

Order form

Sender

Company Customer No.

Street / P.O. box Order No.

Postal code / city Issued by:

Delivery address* Phone

Fax

Invoice addressee* Delivery date

* Please fill in, when not sender. Date Signature

Order designations

Drive PLC and accessories:

Order No. Pcs.

Drive PLC EPL-10200

Extension board 1 (6 dig. inputs / 4/2 dig. outputs) EPZ-10201

Extension board 2 (14 dig. inputs / 8 dig. outputs) EPZ-10202

Extension board 3 (1 enc. / 8 dig. inputs / 4 dig. outputs / 2 anal. inputs) EPZ-10203

Swivel-rail assembly set E82ZJ001

DIN rail assembly set E82ZJ002

9300 servo and variants as built-in devices

Servo Inverter Servo PLC Positioning Cam Profiler Registercontroller controller

Order No. Pcs. Order No. Pcs. Order No. Pcs. Order No. Pcs. Order No. Pcs.

0.37 EVS9321-ES EVS9321-EI EVS9321-EP EVS9321-EK EVS9321-ER











75..0 EVS9332-ES EVS9332-EI EVS9332-EP EVS9332-EK EVS9332-ER

Automation en 01/01 75


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Order designations

Keypad / display units:

Order No. Pcs.

Text display with input keys H310 EPM-H310

Text display with input keys H315 EPM-H315

Graphic display with input keys H410 EPM-H410

Touch screen H510 (black/white) EPM-H510

Touch screen H520 (colour) EPM-H520

Battery EPZ-H600

Memory card 4 MB EPZ-H210

Memory card 8 MB EPZ-H211

Terminal extension:

Order No. Pcs.

Digital terminal extension (8 dig. inputs/outputs) EMZ9374IB

Software:

Order No. Pcs.

Global Drive Control ESP-GDC2

Global Drive Control easy ESP-GDC2-E

CamDesigner ESP-CAM1-P

HMI Designer ESP-HMI1-P

Global Drive PLC Developer Studio Professional ESP-DDS1-P

Global Drive PLC Developer Studio Basic ESP-DDS1-B

Global Drive PLC Developer Studio School ESP-DDS1-S

Drive Server

PC accessories:

Order No. Pcs.

PC system bus inverter (for DIN connection) EMF2173IB

PC system bus inverter (for PS2 connection) EMF2173IB-V002

System cable RS 232 (0..5 m) EWL0048

System cable RS 232 (5 m) EWL0020

System cable RS 232 (10 m) EWL002



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Order designations

Communication modules for AIF interface and accessories

Suited forOrder No. Drive PLC 9300Servo/ Pcs.

Servo PLC

PC port RS232/RS485 (LECOM-A/B) EMF2102IB-V001

LECOM-LI (optical fibre) EMF2102IB-V003

INTERBUS EMF2111IB

INTERBUS Loop EMF2113IB

PROFIBUS DP EMF2131IB

System bus (CAN) EMF2171IB () ()

System bus (CAN) with hardware addressing EMF2172IB

DeviceNet EMF2175IB

Keypad (with plain text) for 9300 and Drive PLC EMZ9371BB

Keypad for 8200 vector/motec E82ZBC

Keypad with hand terminal for 8200 vector/motec and Drive PLC E82ZBB

Hand terminal E82ZBH

Connecting line for hand terminal 2.5 m E82ZWL025

5 m E82ZWL050

10 m E82ZWL100

Assembly set (door) E82ZBHT

Communication modules for FIF interface and accessories

LECOM-B (RS485) E82ZAFL

INTERBUS E82ZAFI

PROFIBUS DP E82ZAFP

Standard I/O E82ZAFS

can be plugged on as module() already integrated

Automation - Lenze

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