ASME LC-645

Inside Exploration TechnologiesASME Authorized Training Provider

asme certificate course

BPV CODE: SECTION IX WELDING AND BRAZING QUALIFICATION

ASME Certificate Course on Welding & Brazing Qualifications ASME BPVC Section IX 3 Days, 2.25 CEUs, 22.5 PDHs

Beginning with a review of basic metallurgical principles and the common are welding processes addressed by Section IX of the ASME Boiler and Pressure Vessel Code, this course looks at the essential and nonessential variables for the qualification of Shielded Metal Arc Welding (SMAW) procedures. It offers some historical insight into the justification for the ASME Boiler and pressure Vessel Code and explains how Section IX is used in conjunction with other ASME construction codes. It covers developing both a welding procedure and a welding performance qualification using customer requirements, as well as the modification of a welding procedure specification to include supplementary essential variables when notch toughness is required. Time is provided to address specific problems and concerns of the class. All participants must bring the BPVC-IX - 2010 BPVC Section IX-Welding and Brazing Qualifications codebook to Class.

This course Illuminates the structure of Section IX and illustrates its requirements. Upon completion of the course, participants will be able to:

• Learn how to achieve economical compliance with ASME Section IX requirements • Gain experience to interpret, understand and comply with ASME Section IX • Review welding processes /variables and basic welding metallurgy • Review the recent changes to Section IX

Emphasis is placed on writing and qualifying welding procedures that follow Section IX Requirements for welders, brazers and operators are closely examined. Time is provided to address specific problems and concerns of the class.

Who Should Attend This course will be valuable for engineers, supervisors, quality assurance / control personnel, third party inspectors, auditors, or any one else working in boiler, pressure vessel, petrochemical, bio pharmaceutical or any other industry whose welding qualifications are governed by Section IX of ASME Boiler & Pressure Vessel Code.

Why? It takes considerable period if one were to understand and apply the rules of ASME section IX by oneself and / or by experience. This course is specially structured to enable the participant to quickly grasp & understand the layout, scope, structure and rules of ASME section IX and to facilitate its efficient and effective application for welding qualifications of procedures and personnel.

Course Description:

• Historical perspective of welding and code development • The relationship of Section IX to other codes. • The secret to using Section IX efficiently. • Review of the welding processes: fuel gas, shielded metal

arc, gas tungsten arc, gas metal arc, submerged arc, plasma arc electroslag, electrogas, electron beam, stud, friction, resistance, explosion.

• In-depth review of SMAW variables. – P, S, F nos. ,SFA specifications.

• Variables for other common processes • Practical Aspects • Selecting, preparing, and welding the test coupon-Practice

Session &Take home Test • Welder and welding operator qualifications • Impact Tested Qualifications • Brazing Qualifications

Instructor Profile:

ASME Instructor Mr.Vivek Pavaskar is Graduate engineer with B.Tech in Metallurgical engineering from I.I.T. Bombay, with a post graduate qualification of ME in Metallurgical Engineering from McMaster University, Hamilton Canada. International Welding Engineer Certificate holder of International Welding Institute and a Fellow Member of Indian Institute of Welding. He has more than thirty years of experience in the field of welding application as a Sr. welding engineer with M/S Larsen & Toubro Ltd., Mumbai and later as Technical Manager, Welding Application with M/S Advani- Oerlikon Ltd. Mumbai. He is a well-known expert in Welding management and control requirements and has developed, qualified & implemented welding procedures for various metals and alloys using GTAW, SMAW, GMAW, FCAW and SAW processes involved in fabrication of Pressure Vessels, Heat Exchangers, Process Equipment, Pipes, Pipelines, Ships, Industrial Structures, Bridges, Cranes, Construction Equipment and Machinery.

Complimentary 1 Year ASME affiliate membership for non member participants

The course consists of:

1. Code Basics

• Layout & Scope • Responsibilities for qualification of procedures & personnel • Basic rules for finding requirements of section IX

2. Welding Process Basics

• Basic features of commonly used welding processes • Differences between welding processes • Filler metal specifications & classifications • Concept of Heat Input

3. Metallurgy & Welding Metallurgy

• Microstructural phases • Concepts of Carbon equivalent & Hardenability • Various categories of Steels and Alloys • Effect of thermal cycle of welding on weld metal & HAZ

4. WPS qualification variables

• Essential Variables, their ranges and enforcement during welding

• Non-essential variables, their practicability and usefulness to welder

• Base Metal P Nos. • Base Metal Qualification thickness ranges • Weld Metal Qualification thickness ranges

5. Developing WPS

• Need to generate a WPS that is Code compliant, economical to the fabricator and useful to the welder

• Application of rules for Procedure Qualification • Ranges of qualification to be considered • Wise specification of non-essential variables • Options to incorporate client additional requirements • Ranges of Preheat & Post Weld Heat treatments to be

considered to meet Code Construction requirements • Restriction of qualification ranges to tighter ranges to

facilitate easy use of WPS • Provision of additional instructions to meet quality

requirements • Determination of test coupon product form and size • Testing requirements • PQR documentation

6. Qualifying Welding Personnel • Application of rules for performance qualification • Responsibility of manufacturer for qualification of welding

personnel • Ranges of qualifications to be considered for various

processes • Difference between welder and welding operator

qualification • Selection of test coupon product form and size • Testing requirements • Maintaining continuity logs for extending validity of

qualification 7. Notch Toughness & Supplementary Essential Variables

• Effect of design, application, metallurgical and geometric factors on notch toughness of Base Metals

• Effects of welding variables travel speed, heat input, weld metal Composition on Notch toughness of weld metal and HAZ

• Concept of supplementary essential variable • Modification of a WPS by use of supplementary PQR when

notch toughness is required and impact tests have been conducted

About ASME ASME helps the global engineering community develop solutions to real world challenges. Founded in 1880 as the American Society of Mechanical Engineers, ASME is a not-for-profit professional organization that enables collaboration, knowledge sharing and skill development across all engineering disciplines, while promoting the vital role of the engineer in society. ASME codes and standards, publications, conferences, continuing education and professional development programmes provide a foundation for advancing technical knowledge and a safer world. ASME Training & Development has been approved as an Authorized Training Provider by the International Association for Continuing Education and Training (IACET). In obtaining this approval, ASME Training & Development has demonstrated that it complies with the ANSI/IACET 1- 2007 Standard which is widely recognized as the Standard of good practice in the development and delivery of training programmes. As a result of this, ASME is authorized to offer IACET CEUs for its programmes that qualify under the ANSI/IACET 1-2007 Standard. ASME Certificate An ASME Gold Seal certificate shall be awarded to the participants upon their successful completion of the course. For Course Fee , Venue and other registration details , Pls Contact at below mentioned addresses.

See Attached details for Dates, Venue and Course Fee

For Registrations, please contact:

Cymbeline D'Cruze Tel: 91-124-4356440

e-mail: [email protected]

mailto:[email protected]

Ins ide Explorat ion Technolog ies

T: +91-44-4222 1600~99, F: +91-44-2616 0547, M: +91-98849 07899, E: [email protected]

www.iet-group.net

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ASME CERTIFICATE COURSE

Date : 21, 22 & 23 January.2014

Course Fee : Rs. 33,000

(+S.T 12.36%)

Venue : Training Center (IET) Chennai, India.

For Course Enquiry and Registrations

Inside Exploration Technologies Pvt. Ltd., Chennai.

Pl Contact : Mr.PRASHANT MOKASHI / Mr. VINOTH

Mobile : 09937004843/ 09884902514 Tel: 044-42221616

Email : [email protected] / [email protected]

India Office: ASME C/o Tecnova 335, Udyog Vihar Phase-IV, Gurgaon, Haryana 122015

E: [email protected] Contact: Ms. Cymbeline D'Cruze



www.iet-group.net

REGISTRATION FORM

Please fill in the form below and affix your signature at the bottom of this page and return the same to us by

Email / Post to enable us to complete your course registration process.

Course Name Course Date

Job No.

Name of the Participant

Company Name

Education Qualification

Job Title

Payment Details

Cash Cheque / DD No: (Received in favour of M/s. Global Remote Integrated Access Solutions Pvt Ltd., Payable at Chennai, India.) Wire Transfer ( If Done, Please Attach Proof) Company : Global Remote Integrated Access Solutions Private Limited Bank Name : Axis Bank Ltd Account No : 911020030295505 Branch : Annanagar East Branch Swift Code : AXISINBB016

FOR OFFICE USE ONLY

Application Receipt Date: Form Reviewed by:

Registration Number:

Signature of IET’s Authorized Signatory



www.iet-group.net

STANDARD TERMS & CONDITIONS

Payment Prior to the course is Mandatory to confirm attendance.

Check with us for special discounts for group participants of 3 or more.

Last date of Registration is 10 January 2014

Payment for the full amount must be received along with the registration form before the closing date by mail or courier, Payment includes Lunch and Refreshments. Address: Inside Exploration Technologies (P) Ltd. H-888, 22nd Street Anna Nagar West, Chennai – 600 040. India. Cancellation, Postponement and Substitution Policy:

You may substitute delegates at any time by providing reasonable notice to IET.

For cancellations received not less than 15 Days Prior to the date of event, you will receive 75% of the amount paid.

For cancellations received in writing between 8-15 Days, you will receive 50% of the amount paid.

For cancellations received in writing within 7 days from the date of event, no refund will be applicable.

In the event that the Program is cancelled by IET, then you will receive 100% of the amount paid.

In the event of postponement of the program and the delegate is unwilling or is unable to attend the program on the rescheduled date, then 100% of the payment made will be refunded.

IET is not responsible for any damage or loss as a result of cancellation / postponement of the event. IET shall assume no liability whatsoever in the event this program is cancelled, rescheduled or postponed due to a fortuitous event, act of God, unforeseen occurrence or any other event that renders performance of this conference impracticable, illegal or impossible. For purposes of this clause, a fortuitous event shall include, but not be limited to war, fire, labour strike, extreme weather or other emergency.

Program Changes:

Please note that speakers and topics were confirmed at the time of publishing. However, circumstances beyond the control of the organizers may necessitate substitutions, alterations or cancellations of the speakers and/or topics. As such, IET reserves the right to modify the advertised speakers / topics, if necessary. Any changes made will be updated on our website as soon as possible.

Declaration:

I / We hereby agree to the above terms and conditions and apply to the Program conducted by IET.

Name:

Signature with date (Affix Seal if Company sponsored):

ASME LC-645

Documents

Transcript of ASME LC-645