ABSORBENT SURGICAL COTTON ROLL MAKING PLANT ...

AMARNAATHH ENGINEERNG COIMBATORE – 641 004 CONTACT NO: 7708923666

STAGE 1 :PRE COTTON CLEANING STAGE 2: BLEACHING

STAGE 3 :ETP PLANT

STAGE 4.:SURGICAL ROLL MAKING

ABSORBENT SURGICAL COTTON ROLL

MAKING PLANT TURNKEY PROJECT

BY AMARNAATHH ENGINEERING


PRE COTTON CLEANING MACHINES LIST

MACHINE FLOW CHART:

S.NO NAME QUANTITY

1 ROUND BALE

PLUCKER

1 No

2 CONDENSOR 3 No's

3 VARIO CLEANER 1 No

4 SIX BEATER 1 No

5 UNIMIX 1 No

6 PANEL BOX 1 No

7 COMPRESSOR 1 No

8 VENTILATOR 1 No

9 PIPELINE


INDIVIUAL MACHINE SPECIFICATION:

ROUND BALE PLUCKER

S.NO DESCRIPTION SPECIFICATION

1 CARRIAGE FRAME 2640 X 800 X 1425 MM

2 ROTARY SPEED 2.16 RPM

3 WORKING LENGTH 1618 MM

4 BEATER SPEED

740 RPM

5 BEATER MOTOR 5 HP

6 LIFTING GEAR MOTOR 1 HP

7 CIRCULAR MOTION GEAR MOTOR 1 HP

CLICK HERE TO SEE THE LINK: (CTRL + CLICK

https://www.youtube.com/watch?v=ZOn66j8o14U

https://www.youtube.com/watch?v=ZOn66j8o14U


CONDENSOR

S.NO DESCRIPTION SPECIFICATION 1 FRAME SIZE 3249 X 1828 X 652 MM

2 OPENING LENGTH 1000 X 297 MM

3 BEATER DIAMETER 480 MM

4 PRESSURE 1000 PSI

5 LATTICE 915 X 243 X 1050 MM

6 DRUM DRIVING MOTOR 2 HP

7 SUCTION MOTOR 5 HP

CLICK HERE TO SEE THE LINK: (CTRL + CLICK)

https://www.youtube.com/watch?v=Nt1Oynrg6UU&t=4s

https://www.youtube.com/watch?v=Nt1Oynrg6UU&t=4s


SIX BEATER

S.NO DESCRIPTION SPECIFICATION 1. FRAME 3573 X 2835 X 1468 MM

2. BEATER DIAMETER 268 MM

3. LATTICE 2233 X 1133 X 440 MM

4. INCLINATION ANGLE 45deg

5. MOTOR FOR BEATER 5 HP

6. LATTICE GEAR MOTOR 1 HP


https://www.youtube.com/watch?v=l3_BNtwElpY

https://www.youtube.com/watch?v=l3_BNtwElpY


VENTILATOR

S.NO DESCRIPTION SPECIFICATION 1. FRAME 1013 X 429 X 728

2. SUCTION MOTOR 5 HP


https://www.youtube.com/watch?v=kCJMR1vYIlo

https://www.youtube.com/watch?v=kCJMR1vYIlo

https://www.youtube.com/watch?v=1EmEiH9C05o


FIBER PRESSING MACHINE FIBER CARRIER

KIER HYDRO EXTRACTOR


BLEACHING COTTON MACHINES LIST

BLEACHING FLOWCHART:

S.NO NAME QUANTITY

1 FIBER PRESSING

MACHINE

1 No

2 KIER 1 No

3 HYDRO EXTRACTOR 1 No

4 WET OPENER 1 No

5 DRYER 1 No


INDIVIUAL MACHINE SPECIFICATION:

FIBRE PRESSING MACHINE

S.NO DESCRIPTION SPECIFICATION

1 CAPACITY 20 TONNE

2 HYDRALICS OIL PRESSED

3 GEAR MOTOR 5 HP

4 MATERIAL SS-316L

5 WALL THICKNESS 7.5MM


KIER

S.NO DESCRIPTION 200KG 300KG 400KG 500KG

1 MAIN PUMP 20 HP 30 HP 40 HP 60 HP

2 INJECTION PUMP 2 HP 2 HP 2 HP 3 HP

3 MAIN KEIR OD 1150 MM 1250 MM 1450 MM 1650 MM

4 CARRIER OD 1100 MM 1200 MM 1400 MM 1600 MM

5 PLATFORM SIZE 10' X 14' 11' X 14' 12' X 14' 13' X 16'

6 MAIN KEIR HEIGHT 2600 MM 2750 MM 2750 MM 2800 MM

7 MATERIAL SS 316L SS 316L SS 316L SS 316L

8 THICKNESS OF

KIER

7.5MM 7.5MM 7.5MM 7.5MM

SAFETY FEATURES:

5 TYPE OF LOCK FEATURES OF THE KIER FOR SAFETY PURPOSE


HYDRO EXTRACTOR

S.NO DESCRIPTION 100KG 200KG 250KG

1. MAIN MOTOR 10 HP 12.5 HP 15 HP

2. PLATFORM 6' X 6' 7' X 7'

7' X 7'

3. MAIN DRUM OD 1150 MM 1250 MM 1300 MM

4. MACHINE HEIGHT 4 FEET 4 FEET 4 FEET


WET OPENER


FIBRE DRYER MACHINE


EFFLUVENT WATER TREATMENT LIST

ETP FLOWCHART:

S.NO NAME QUANTITY

1 REACTION TANK 1 NOS

2 ENCLOSE PUMP 4 NOS

3 FLOCULLATION

TANK

1 NOS

4 PRIMARY

CLARIFIER

1 NOS

5 OZONE

GENERATOR

1 NOS

6 SLUDGE PUMP 1 NOS

7 FILTER PRESS 1 NOS

8 SAND FILTER 1 NOS

9 CARBON FILTER 1 NOS

10 PIPELINE


SURGICAL COTTON ROLL MACHINES LIST

FLOWCHART:

S.NO NAME QUANTITY

1 ROUND BALE

PLUCKER

1 NOS

2 CONDENSOR 1 NOS

3 SIX BEATER 1 NOS

4 MATERIAL

FEEDING MACHINE

1 NOS

5 MATERIAL

FEEDING FAN

1 NOS

6 CHUTE 1 NOS

7 CARDING MACHINE 1 NOS

(DEPENDS ON

PRODUCTION)

8 ROLLING MACHINE 1 NOS

9 CUTTING MACHINE 1 NOS


MATERIAL FEEDING MACHINE


2. BEATER TYPE WIRE BEATER

3. VENTILATOR MOTOR 5 HP, 2880 RPM

4. GEAR MOTOR 1 HP, 1440 RPM

5. BEATER MOTOR 5 HP, 1440 RPM





CARDING WITH CHUTE


2. CARDING MOTOR 5.5 KW

3. BRUSH MOTOR 0.51 HP, 920 RPM

4. DOFFER MOTOR 3 HP, 925 RPM

5. CHUTE BRUSH MOTOR 0.33 HP, 2790 RPM

6. CHUTE GEAR MOTOR 0.5 HP, 960 RPM

7. ADDITIONAL SPEC 1. FLAT REVERSAL C CLEANER

2. DOFFER DRIVE

3. UNDERCASING

4.COMBING SEGMENT NOTE:

THIS ADDITIONAL FEATURES HELPS TO IMPROVE THE PRODUCTION, QUALITY AND REDUCED

MAINTANENCE.


https://www.youtube.com/watch?v=tDGXt1A5rpo https://www.youtube.com/watch?v=oStrqHnm6O0

https://www.youtube.com/watch?v=tDGXt1A5rpo


ROLLING MACHINE

ROLLING MACHINE


2. WOODEN PLATFORM 1220 X 2440 X 19MM

3. ROLL FORMATION LENGTH 1500 MM

4. MOTOR 1.5 HP, 1440 RPM


https://www.youtube.com/watch?v=8BBe4u0T88U

https://www.youtube.com/watch?v=8BBe4u0T88U


CUTTING MACHINE

CUTTING MACHINE


2. WORKING LENGTH 1750 MM

3. MOTOR 1.5 HP, 1440 RPM

NOTE:

WE CAN ALSO MAKE COTTON BALLS, COTTON SWAB & EAR BUD SLIVER


https://www.youtube.com/watch?v=lbSzoHoHnBk

https://www.youtube.com/watch?v=D4OoCHO51qg

https://www.youtube.com/watch?v=yyJlRpTHRpo

https://www.youtube.com/watch?v=lbSzoHoHnBk



https://www.youtube.com/watch?v=yyJlRpTHRpo



ZIG ZAG COTTON MANUFACTURING


https://www.youtube.com/watch?v=NiXs_O6kr6s

https://www.youtube.com/watch?v=NiXs_O6kr6s


EAR BUD MAKING MACHINE


https://www.youtube.com/watch?v=D6hRnJnt9RI

https://www.youtube.com/watch?v=D6hRnJnt9RI


NON WOVEN FABRIC M/C


https://www.youtube.com/watch?v=p1jSuBfhF9M

https://www.youtube.com/watch?v=p1jSuBfhF9M


PILLOW MAKING AND FIBRE OPENING MACHINE


SURGICAL TURNKEY PROJECT LAYOUT


SURGICAL PRODUCTS:

COTTON ROLLS

ABSORBENT SURGICAL COTTON ROLL MAKING PLANT ...

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