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    In Vitro Engineering of Human Autogenous Cartilage

    URSULA ANDERER and JEANETTE LIBERA

    ABSTRACT

    A challenge in tissue engineering is the in vitro generation of human cartilage. To meet standards for in

    vitroengineered cartilage, such as prevention of immune response and structural as well as functional

    integration to surrounding tissue, we established a three-dimensional cell culture system without adding

    exogenous growth factors or scaffolds. Human chondrocytes were cultured as spheroids. Tissue morphology

    and protein expression was analyzed using histological and immunohistochemical investigations on spheroid

    cryosections. A cartilage-like tissue similar to naturally occurring cartilage was generated when spheroids

    were cultured in medium supplemented only with human serum. This in vitro tissue was characterized by the

    synthesis of the hyaline-specific proteins collagen type II and S-100, as well as the synthesis of hyaline-specific

    mucopolysaccharides that increased with prolonged culture time. After 3 months, cell number in the interior

    of in vitro tissues was diminished and was only twice as much as in native cartilage. Additionally, spheroids

    quickly adhered to and migrated on glass slides and on human condyle cartilage. The addition of antibiotics

    to autologous spheroid cultures inhibited the synthesis of matrix proteins. Remarkably, replacing human

    serum by fetal calf serum resulted in the destruction of the inner part of the spheroids and only a viable rim

    of cells remained on the surface. These results show that the spheroid culture allows for the first time the

    autogenous in vitro engineering of human cartilage-like tissue where medium supplements were restricted to

    human serum. (J Bone Miner Res 2002;17:14201429)

    Key words: tissue engineering, cartilage, autologous chondrocyte transplantation, in vitro, three-

    dimensional

    INTRODUCTION

    SELF-REPAIR OF human hyaline cartilage does not occur.

    Therefore, cartilage injuries initiate a progressive deg-

    radation that eventually results in osteoarthritis.(13) An

    accepted approach for the regeneration of hyaline cartilage

    after traumatic cartilage damage is the autologous chondro-

    cyte transplantation.(46) However, the in vitro engineering

    of three-dimensional hyaline cartilage tissue with the re-spective structure and function is still a challenge for carti-

    lage repair in contrast to using cell suspensions as trans-

    plants. For three-dimensional in vitro engineering, cell-

    seeded scaffolds have been tested. The in vitro culturing of

    chondrocytes in the presence of growth factors on various

    three-dimensional scaffolds resulted in the maintenance of

    the cartilage-specific phenotype.(79) In animal models,

    these cell-seeded scaffolds allowed a formation of repair

    tissue similar to hyaline cartilage.(8,10,11) Unfortunately, the

    repair is often accompanied by considerable fibrocartilage

    formation.(12,13) Further demands on in vitro engineered

    tissues are the integration into native tissue and the tissue

    formationadapted resorption of scaffolds. However, nei-ther the integration of these cell-seeded scaffolds into sur-

    rounding host cartilage, nor predictable resorption of the

    scaffold polymers, has been optimized for application in

    patients.(14)

    Few approaches have been advanced to overcome these

    problems by renouncing any scaffolds. The generation ofThe authors have no conflict of interest.

    co.don AG, Molecular Medicine, Biotechnology, and Tissue Engineering, Teltow, Germany.

    JOURNAL OF BONE AND MINERAL RESEARCHVolume 17, Number 8, 2002 2002 American Society for Bone and Mineral Research

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    cartilage-like structures was observed when human chon-

    drocytes isolated from osteoarthritic hips were cultured in a

    gyratory shaker.(15) However, to maintain the differentiated

    phenotype, the addition of growth factors was necessary.

    The aim of this study was to engineer three-dimensional

    hyaline human cartilage that has the capacity to integrate

    with native cartilage and prevent immune responses. For

    that purpose, we established an autologous spheroid system

    to culture human chondrocytes without adding xenogenous

    serum, growth factors, or scaffolds, considering that several

    growth factors and scaffolds are not permitted for use in

    humans. Only human serum was added to the cell culture

    medium. In this autologous spheroid system, cells form

    three-dimensional aggregates and generate their own extra-

    cellular matrix that is similar to the natural matrix of hyaline

    cartilage. These in vitro engineered cartilage tissues adhere

    to and integrate into native tissue. We further show that the

    addition of fetal calf serum (FCS) or antibiotics to culture

    medium delays or even inhibits the engineering of cartilage-

    like tissue in vitro. Our methodology describes, for the first

    time, the in vitro engineering of three-dimensional autoge-

    nous cartilage that seems suitable for the treatment of car-tilage lesions, degenerative changes in cartilage, and phar-

    maceutical test systems.

    MATERIALS AND METHODS

    Chondrocyte culture

    Articular cartilage was obtained from human articular

    condyles in volunteer patients undergoing knee surgery.

    Cartilage (60 100 mg) was minced and digested in a 50-ml

    Falcon tube using 20 25 U/mg collagenase type II (Bio-

    chrome, Berlin, Germany) at 37C for 8 h in a gyratory

    shaker (110 rpm). Isolated cells were washed and resus-

    pended in culture medium with the addition of FCS (n 2),autologous serum (n 3), or pooled human serum (n 6)

    from separate human volunteers. No growth factors, cyto-

    kines, or other supplements were added. Chondrocytes were

    seeded in Falcon culture flasks (75 cm2, 15 ml medium) and

    maintained at 37C in a humidified atmosphere and 5%

    CO2. Medium was changed twice weekly. After reaching

    confluence, the cells were trypsinized using trypsin-EDTA

    (PAA-Laboratories GmbH, Colbe, Germany) and cultured

    in larger Falcon flasks (225 cm2, 35 ml medium). Experi-

    ments were performed with chondrocytes between the sec-

    ond and seventh monolayer passage. For generation of

    spheroids, chondrocytes were seeded in hydrogel-coated

    96-well plates. For hydrogel coating, agarose was melted in

    cell culture medium (2% wt/vol) and pipetted into the wells.After a jelling time of 2 h at room temperature, cell sus-

    pensions (1 105 and/or 2 105 cells/well in 250 l

    medium) were added. Starting with 1 105 and 2 105

    cells/well should hint at a possible change in size and

    quality of cell aggregates. Cell aggregates of the appropriate

    experimental set-ups were analyzed after 5 days, 2 weeks,

    and 1, 2, and 3 months (n 2). After aggregation of

    chondrocytes, 210 single spheroids were transferred into

    one well, allowing coalesce of spheroids. For co-culture,

    single spheroids were placed on cartilage tissue of isolated

    human femoral condyles (medial and lateral, 3.5 2 0.8

    cm) from volunteer patients (n 3 patients) undergoing

    knee replacement surgery because of osteoarthritis. Con-

    dyles with adherend spheroids were surrounded and covered

    with medium (50 ml) and cultured in petri dishes under

    standard conditions. After different time points (45 minutes,

    3 weeks), condyles were frozen and histologically analyzed.

    To assess cell growth and cell differentiation in the presence

    of antibiotics, chondrocytes and spheroids were cultured in

    the addition of penicillin (100 U/ml) and streptomycin (100

    mg/ml).

    Proliferation analysis

    Cell proliferation was assessed by BrdU incorporation

    into monolayer (incorporation time: 6 h, 24 h) and aggre-

    gated cells (incorporation time: 6 h, 24 h, 2 days) using a

    cell proliferation kit (Amersham, Freiburg, Germany).

    Three samples per time point were analyzed.

    Histological analysis

    To analyze chondrocytes in the monolayer culture, cell

    suspensions were added to glass slides in appropriate dishes.

    The cells adhere and proliferate directly on the glass sur-

    face. Slides were washed twice in phosphate buffered saline

    (PBS) andfixed in methanol/acetone (1:2) at 20C for 10

    minutes. Spheroid specimens were embedded in Tissue-Tek

    (Miles, Naperville, IL, USA), snap-frozen in liquid nitro-

    gen, and cut into 5- to 7-m sections using a cryomicrotome

    (Microm, Walldorf, Germany). Sections were mounted on

    pretreated slides (Superfrost Plus; Menzel Glaser, Braun-

    schweig, Germany), air dried, and fixed in concentrated

    acetic acid:ethanol (1:20) at room temperature (RT) for 20

    minutes. Hematoxylin/eosin (HE), safranin O, and Goldner-

    trichrome staining were performed on serial sections ofspheroids and monolayer cells directly grown on slides

    using standard histochemical techniques.

    Immunohistochemical analysis

    Collagen and S-100 antigen(16) expression was assessed

    on serial sections of snap-frozen spheroids and monolayer

    slides using the avidin biotin complex (ABC) method

    (DAKO, Hamburg, Germany). As primary antibodies, poly-

    clonal rabbit antisera recognizing human types I and II

    collagen (1:30 and 1:15; Novo Castra, Newcastle upon

    Tyne, UK) and S-100 protein (1:100, DAKO) were used. To

    avoid nonspecific binding of the antibodies, slides were first

    incubated with tris(hydroxymethyl)aminomethane (TRIS)buffer containing 5% normal porcine serum and 0.1% bo-

    vine serum albumin (BSA) at RT for 30 minutes. Incubation

    with primary antisera followed at 4C in a humidified cham-

    ber for 12 h. After three washes in TRIS, bound primary

    antibody was detected using the DAKO ESAB System

    AP, with fuchsin as the substrate for alkaline phosphatase

    (DAKO). Cell nuclei were counterstained with hematoxy-

    lin.

    Control procedures paralleled each step. TRIS was ap-

    plied to the sections instead of the primary antibodies as a

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    control for the secondary antibody. Articular cartilage-bone

    sections were used as respective controls for the specificity

    of the primary antibodies against collagen type I and II. For

    the S-100 antiserum, a neuroblastoma cell line (SK-N-SH;

    American Type Culture Collection, Rockville, MD, USA)

    andfibroblasts were used as positive and negative controls,

    respectively.

    RESULTS

    Spheroid formation

    For in vitro engineering of three-dimensional hyaline

    cartilage tissue, we investigated the differentiation of hu-

    man chondrocytes in aggregate culture. After seeding chon-

    drocytes in hydrogel-coated wells, cells aggregated to form

    a disc measuring 900-1200 m in diameter after 1 day.

    During the next 2 weeks, discs rounded and became more

    compact, with diameters ranging from 350 to 500 m (Figs.

    1A and 1B). Coalescence of several spheroids was initiated

    by an active migration of surface cells of adjacent aggre-

    gates (Fig. 1B). Through 8 days, remodeling of the aggre-gates resulted in a more homogenous spherical structure,

    and gaps between aggregates werefilled (Fig. 1C). Separate

    from the ability to merge, aggregates also migrated and

    contacted tissue culture flasks or glass slides (Fig. 1D).

    Spheroid morphology and differentiation

    During the initial 2 weeks, spheroid chondrocytes pro-

    duced high amounts of acidic mucopolysaccharides, indi-

    cated by the green intercellular matrix on Goldner-stained

    sections (Fig. 2B). Aggregates cultured in medium with

    autologous and pooled serum revealed a homogenous dis-

    tribution of intact spherical cells in the interior and flattened

    cells on the surface (Figs. 2A, 2B, and 3A3C). Viable cellsand round nuclei in the interior of spheroids suggest that

    sufficient nutrient supply is available for all cells. As indi-

    vidual aggregates merged, an adhesion zone consisting of

    several flattened cell layers between two aggregates was

    still observable after 24 h in close contact (Fig. 2A, arrow-

    head). However, by 5 days, these cells had achieved a

    histotypical morphology similar to that of internal cells

    (Fig. 2A, arrow).

    Chondrocytes in monolayer culture loose the expression

    of collagen type II and the cartilage specific intracellular

    protein S-100(16) completely during their third or fourth

    passage, corresponding with a high expression of collagen

    type I (data not shown). However, when chondrocytes of the

    second to the seventh monolayer passage were cultured asspheroids, a reexpression of collagen type II and S-100

    occurred (Figs. 3A and 3B). This chondrocyte differentia-

    tion was accompanied by the loss of cell proliferation,

    FIG. 1. Chondrocyte aggregates cultured in autologous serum after

    different times. (A) Ball-shaped aggregate after 4 days. (B) Merge of

    three 16-day-old aggregates after 2 days: cells stretching from one

    aggregate to another (arrow). (C) Merged aggregates from B, 8 days

    later: former gap is filled with cells (arrow). (D) Cell emigration from

    aggregate to an artificial surface after 2 days. (AC) Live cell aggre-

    gates and (D) immunohistochemistry of collagen type I.

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    analyzed by BrdU incorporation into cell nuclei (data not

    shown). In the presence of autologous serum, a weak ex-

    pression of collagen type II in the outer cell layer of sphe-

    roids was detectable after 1 week. After 6 weeks, a weak

    expression of collagen type II was also observed in the

    interior (Fig. 3A). In medium supplemented with allogenous

    pooled human serum, reexpression of collagen type II in the

    outer cell layer was delayed and not as high as in autologous

    culture. Collagen type II was detectable only after the third

    week in culture (data not shown). The S-100 reexpression

    was generally similar to that of collagen type II under

    autologous and human pooled serum conditions (Fig. 3B).

    In contrast to the high expression of collagen type I in all

    cells in monolayer culture, a reduced expression or com-

    plete loss of collagen type I was found in the interior cells

    of the aggregate (Fig. 3C). Throughout the time course ofthree-dimensional culture, and independent of serum type,

    the outer cell layers expressed the highest amount of colla-

    gen type I. The expression of collagen type I was higher

    than that of collagen type II.

    Under prolonged culture conditions, the in vitro gener-

    ated tissues more closely resembled the typical features of

    in vivo cartilage: solid and elastic aggregates with a bright

    white surface (Fig. 4A). Cryosections revealed flattened

    cells on the surface (Figs. 4B and 4E) and an increased

    amount of intercellular matrix in the core of spheroids (Figs.

    4B 4D). This core area stained positive with safranin O,

    affirming the synthesis and extracellular deposition of hya-

    line cartilage specific proteoglycans (Fig. 4B). Cell number

    per given matrix area varied with the depth in the aggregate.In the core area, cells were widely separated by matrix, and

    the cell number per given matrix area was approximately

    twice that of native cartilage (Figs. 4B and 4F). Nearer the

    surface, the number of cells per matrix area increased and

    was twice that of the core. In contrast to the randomly

    distributed cells in the core area of aggregates, cells on both

    sides of a merging zone were oriented vertical to the contact

    area (Fig. 4B). This orientation is known for native articular

    cartilage where chondrocytes are oriented perpendicular to

    the tidemark.

    Influence of antibiotics and FCS on cell condition

    Usually, antibiotics are added to cell culture medium. In

    the presence of penicillin and streptomycin in chondrocyte

    monolayer cultures with autologous serum, we observed a

    prolongation of culture time to reach confluence compared

    with the absence of antibiotics. Furthermore, the aggrega-

    tion of chondrocytes was delayed for up to 5 days (data not

    shown). During thefirst 4 weeks in aggregation culture, the

    expression of cartilage-specific proteins and the cell density

    were similar to aggregates cultured in the absence of anti-

    biotics. However, there is no augmentation in the expression

    of collagen type II, S-100, and acidic mucopolysaccharides

    in aggregated chondrocytes up to 3 months (data not

    shown). This parallels the still high and unchanged cell

    density in spheroids cultured in the presence of antibioticsobserved after 3 months (data not shown).

    While growing human chondrocytes in monolayer and

    aggregate culture in addition of FCS, several differences

    were apparent. In the monolayer, the proliferation rate of

    chondrocytes decreased (data not shown). Furthermore,

    when cells were transferred in aggregate culture, the

    aggregation of cells was delayed significantly. By 7 days,

    a central hole in the aggregate was present, and surface

    cells were more densely packed (Fig. 5A). During the

    first 6 weeks in aggregate culture with FCS, no quanti-

    tative differences in the expression of collagen type I and

    polysaccharides compared with autologous cultured ag-

    gregates were found (data not shown). However, theexpression of collagen type II and S-100 protein was

    delayed and reduced with only a weak expression after 4

    weeks (Fig. 5B, shown for collagen type II). After 3

    months in FCS culture, the inner part of the aggregates

    was disintegrated and crumbled. HE staining revealed the

    absence of viable cells. Only outer cells retained the

    typical morphology and expressed type I collagen and

    S-100 (Figs. 5C and 5D). However, cells and matrix were

    loosely organized, and a shedding of the outer cells was

    detected (Figs. 5C and 5D).

    FIG. 2. Histological analysis of chondrocyte (seven passages in monolayer) aggregates cultured in human pool serum for 16 days. (A) HE

    staining: difference in cell morphology in the inner (spherical cells) and outer part ( flattened cells) of the aggregate. Flattened cells in the adhesion

    zone after 1 day (arrowhead) and spherical cells after 5 days (arrow). Gap between two aggregates (two arrowheads) was filled with cells after

    5 days (two arrows). (B) Goldner-stained sections of aggregates from A.

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    Aggregate attachment

    To assess the integrative capacity of in vitro engineered

    tissues, a cartilage-explant spheroid co-culture system was

    used. After only 45 minutes, multiple focal adhesion points

    were formed connecting the in vitro generated tissue with

    native cartilage (Fig. 6A). Surface cells of the 3-week-old

    aggregates in the contact area had already changed their

    morphology fromflattened to spherical cells. However, the

    cartilage on the opposing side of the aggregate retained its

    flattened surface cells (Fig. 6A). Over the course of 3 weeks

    in culture, the spheroids became more flattened. By active

    migration, aggregate cells were widely distributed on the

    surface of the degenerated cartilage. The cells not only

    migrated on the native cartilage surface but also synthesized

    new matrix (Fig. 6B). The migratory capacity enabled chon-

    drocytes to integrate in surface fissures in addition to cov-

    ering the surface (Fig. 6B). No active invading growth of

    spheroid derived cells was observed. The newly formed

    matrix on the cartilage explant surface is characterized by

    stronger HE staining (Fig. 6B). This layer shows a higher

    cell density than native tissue, indicating the cartilage form-

    ing capacity of spheroids.

    DISCUSSION

    This study shows the potential to use a three-dimensional,

    autologous in vitro culture system to engineer human artic-

    ular cartilage. The formation of three-dimensional cartilage-like tissue was achieved without using any scaffolds. The

    only supplement to culture medium was patient-specific

    serum. No growth factors or other additives were used to

    induce chondrogenic differentiation and maintain long-term

    stability of the tissue constructs. The engineered tissue

    constructs attach, migrate, and integrate with native tissues,

    thereby meeting important requirements for tissue recon-

    struction and/or regeneration.

    For generating cartilage in vitro that typifies not only the

    morphology but also sustains the physiological behavior of

    chondrocytes, it is necessary to culture the cells in a three-

    dimensional arrangement.(17,18) It is known that a three-

    dimensional arrangement leads to a specific cell shape and

    environmental conditions determining gene expression andbehavior of cells.(17) The present work shows that a close

    three-dimensional contact of human spherical chondrocytes

    enables them to arrange themselves in three-dimensional

    cell aggregates, to synthesize cartilage-specific proteins and

    matrix components, and to deposit the components in the

    intercellular space (Fig. 4). This behavior parallels the nat-

    ural process of chondrogenesis: aggregation of chondropro-

    genitor cells followed by the synthesis of a cartilaginous

    extracellular matrix.(19) Therefore, it is obvious that the

    cellular environment and cell shape of human chondrocytes

    in aggregate culture is responsible for this histotypical or-

    ganization.

    A multitude of studies have been done using different

    ways to culture chondrocytes in three-dimensional systems.First of all, various scaffold materials were used to create a

    three-dimensional system (e.g., agarose, alginate, collagen,

    fibrin glue, polyglycolic acid [PGA], and polylactide acid

    [PLA]).(2026) All these cell-seeded scaffolds have the

    growing of cells in a three-dimensional environment accom-

    panied by a regaining or maintenance of cartilage-specific

    features in common. However, with respect to clinical ap-

    plication, naturally occurring xenogenous and allogenous

    materials (e.g., type I collagen, hyaluronic acid, or fibrin

    glue) may be immunogenic and bear safety risks, and their

    FIG. 3. Immunohistochemical analysis of chondrocyte (three pas-

    sages in ML) aggregates cultured in autologous serum for 6 weeks. (A)

    Collagen type II, (B) S-100, and (C) collagen type I cells were immu-

    nolocalized on frozen sections counterstained with hematoxylin.

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    application is partially forbidden by the Drug Act. One

    attempt to resolve these problems is the use of atelocolla-

    gen, where the antigenic determinants on the peptide chain

    of type 1 collagen (telopeptide) are removed.(9,11) The phe-

    notype of freshly isolated chondrocytes could be maintained

    in the atelocollagen gel, and a cartilage-like tissue devel-

    oped after implantation in rabbit and in human. However,

    L-ascorbic acid is necessary to culture the cell-seeded scaf-

    folds, and patients have to be tested concerning their allergic

    reaction to atelocollagen. Furthermore, chondrocytes weredirectly seeded into the gel after isolation from the biopsy,

    wherefore a rather large cartilage specimen has to be har-

    vested from healthy cartilage tissue from the patient. Other

    scaffolds are not biodegradable or are resorbed with a

    greater time constant than cartilage regeneration (e.g., hy-

    aluronic acid).(27) During this resorption process, polymer

    scaffolds may produce harmful degradation products.(28)

    Furthermore, the integration of the cell-seeded scaffold to

    the adjacent normal cartilage is sometimes not shown or

    often incomplete.(11,14,29)

    With the aim to avoid scaffold materials for three-

    dimensional culture, chondrocytes were grown in micro-

    mass or high-density systems. However, cartilage-like mor-

    phology and reexpression of cartilage-specific proteins

    could only be maintained for up to 4 weeks and only in the

    presence of transforming growth factor 1 (TGF-1), bone

    morphogenetic protein (BMP)-2, or ascorbic acid.(3036)

    Additionally, most of the growth factors are not permitted

    for the processing of human cell based drugs. Using our

    described autologous spheroid culture system, neither theaddition of scaffolds, growth factors, or cytokines nor phys-

    ical manipulations were necessary to induce the formation

    of stable cell aggregates and the specific chondrogenic

    phenotype of cells.

    The in vitro generated cartilage-like tissue is character-

    ized by a time-dependent increased expression of collagen

    type II, S-100, and cartilage-specific proteoglycans, paral-

    leled by a reduction of the cell-matrix-ratio. This indicates

    a progressive phenotypical differentiation of chondrocytes

    and a potential for matrix maturation. The extracellular

    FIG. 4. In vitro engineered hu-

    man cartilage after 3 months cul-

    tured in autologous serum. (A)

    Live tissue (1.8 1.5 0.5

    mm). (B) Safranin O staining:

    cells in the core are widely sepa-

    rated by extracellular matrix

    mainly consisting of hyaline-

    cartilage specific proteoglycans

    (arrow). In the outer regions, the

    matrix deposition is reduced (ar-

    rowhead). (CE) Immunolocal-

    ization of different proteins coun-

    terstained with hematoxylin: (C)

    collagen type II, (D) S-100 pro-

    tein, and (E) collagen type I in the

    outer region and the inner part of

    the aggregate. (F) HE staining of

    native cartilage.

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    matrix deposition starts in the core of the spheroids

    (Fig. 4B), resulting in a gradient of matrix deposition. This

    initial pattern of matrix deposition is also observed in stud-

    ies using chondrocyte-seeded scaffolds, where the gradient

    is equalized in long-time culture.(18) Independent of culture

    time, the locally different matrix production in spheroids is

    paralleled by a heterogenous cell morphology comparable

    with native cartilage tissue: round cells in deeper regions

    andflattened cells in the outer zone.(37) This stable hyaline-like in vitro tissue morphology indicates optimized tissue

    culture conditions.

    Keeping in mind that tissue engineering based therapies

    necessitate high amounts of cells, but only small biopsy

    specimens with a low yield of cells are available, an aug-

    mentation of cell number before a tissue engineering pro-

    cess is unavoidable. Additionally, transferring a small

    amount of freshly isolated chondrocytes directly into a

    three-dimensional system leads to a proliferation stop (see

    Results), resulting in an insufficient cell number and density

    for tissue regeneration processes.(38) Expanding chondro-

    cytes in monolayer culture results in the loss of their

    cartilage-specific phenotype and matrix protein expression,

    and a modified cell behavior (e.g., responsiveness to growthfactors).(3942) Our experiments also show that human

    chondrocytes cultured as a monolayer shift their collagen

    expression from type II to type I, paralleled by a loss of the

    intracellular protein S-100. However, even after seven pas-

    sages in monolayer culture, chondrocytes restored their

    cartilage-specific phenotype after transferring into autolo-

    gous three-dimensional culture. The reexpression of colla-

    gen type II shows that the shift in collagen expression is

    only a transient phenotype. Therefore, the monolayer cul-

    ture seems to be a useful tool for cell expansion. (43)

    To increase the size of in vitro cartilage-like tissue, the

    initial cell number could be changed or the ability of ag-

    gregates to coalesce could be used. From work done in

    tumor spheroid cultures, it is known that nutrient diffusion

    is not sufficient to maintain viability of core cells in sphe-

    roids larger than 800-1000 m in diameter.(4446) For that

    reason, this study focused on aggregates smaller than 800

    m in height. When smaller aggregates were fused, the

    fusion process was mediated by the flattened surface cells

    (Fig. 2A). Morphological changes of chondrocytes accom-

    panying the coalescence of spheroids indicate the potential

    of the cells to adapt to changed environmental conditions.

    Furthermore, the migration of outer spheroid chondrocytes

    on artificial surfaces, as well as on native tissue, showed a

    potentially capacity of spheroids to adhere and integrate

    with appropriate structures such as cartilage. This integra-

    tive property of spheroidal in vitro cartilage fulfills one of

    the major challenges confronting in vitro engineered tis-

    sues in regenerative medicine.

    Standard cell culture procedures use FCS as medium

    supplement because of the limited availability of human

    autologous serum. After replacing autologous serum byFCS in the spheroid culture system, aggregates failed to

    produce stabile compact spheroids with the chondrocyte-

    specific phenotype. Neither long-time stability of aggre-

    gates, viability of core chondrocytes, nor cartilage-specific

    protein expression could be maintained (Figs. 5C and 5D).

    It is assumed that the deviating composition and/or amount

    of serum components(47) (e.g., in regard to growth factors,

    hormones, or further xenogenous proteins) are responsible

    for the altered aggregation, differentiation, and finally the

    death of human chondrocytes (Fig. 5).

    F IG. 5 . Chondrocyte aggre-

    gates after different time points in

    FCS culture. (A) Five-day-old

    aggregate still with a hole in the

    core. (B) Four-week-old aggre-

    gate with only 1-week expression

    of collagen type II in the interior.

    (C and D) Immunolocalization of

    different proteins in 3-month-old

    aggregates. (C) S-100 protein

    only expressed in the vital rimand (D) collagen type I expressed

    in the vital rim and the merging

    zone.

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    Further standard supplements in cell culture systems are

    antibiotics to suppress bacterial contamination. The addition

    of antibiotics to autologous/allogenous culture medium al-

    lowed cells in spheroids to survive, but a higher cell/matrix

    ratio was displayed compared with those cultures main-

    tained in the absence of antibiotics. This inhibited differen-

    tiation of chondrocytes may be caused by the inhibition of

    protein synthesis by streptomycin or an effect of penicillin

    on extracellular matrix deposition.(48) Taking together, these

    results show that in vitro three-dimensional explant or tissue

    engineering studies using human cells or tissues may beoptimized by the presence of donor-specific serum and the

    absence of antibiotics. However, the availability of donor-

    specific serum is limited. Our results also showed that the

    supplementation of cell culture medium with pooled human

    serum is a suitable alternative for in vitro tissue engineering

    studies.

    Prior uses of the three-dimensional spheroid culture sys-

    tem are well established in tumor biology, where cells are

    cultured as multicellular tumor spheroids (MTS). MTS were

    developed to maintain tumor cell physiology in vitro that is

    altered in monolayer culture.(49,50) Important differences

    between MTS and nontumorigenic spheroids are the prolif-

    eration and invasion into neighboring tissue. Tumor cells in

    the rim of the MTS continue to divide, resulting in a

    continuous growth of spheroids. In contrast, proliferation of

    human chondrocytes is inhibited when cultured as sphe-

    roids. In contrast to MTS cells, cells from chondrocyte

    spheroids do not invade adjacent tissue.(51) Results show

    that chondrocytes from spheroids seem to have the capacity

    to migrate on the surface of tissue explants and recover

    osteoarthriticfissures.

    This aggregate culture system is a very effective method

    to generate in vitro cartilage-like tissue without using any

    scaffold, growth factors, or further additives. Using the

    aggregate culture technique supplemented only with autol-

    ogous serum, chondrocytes formed a hyaline-like three-

    dimensional cell-matrix arrangement. The in vitro engi-

    neered tissues are characterized by a long-time stability and

    show the capacity for integration with native tissue. Reach-

    ing a size of approximately 1 mm, the in vitro tissues are

    suitable for clinical use, pharmaceutical test systems, and

    scientific studies.At this stage of our investigations, underlying mecha-

    nisms of morphology and physiology of cells and matrix

    maturation in spheroids are not known. Further studies

    should clarify if the different environmental conditions of

    surface/core cells and a gradient of nutrients, oxygen, and

    metabolics within the spheroids are responsible for this

    cartilage engineering process.

    ACKNOWLEDGMENTS

    We are very grateful to Dr. Tim Ganey (Medical Center,

    Atlanta, GA, USA) for discussion and helpful comments

    and to Prof. A. Herrmann (Humboldt University of Berlin,

    Institute of Biology/Biophysics, Berlin, Germany) for crit-

    ical discussion and referring the manuscript.

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    Address reprint requests to:Dr. Jeanette Libera

    co.don AG

    Molecular Medicine, Biotechnology,

    and Tissue Engineering

    Warthestrasse 21

    D-14513 Teltow, Germany

    Received in original form August 31, 2001; in revised form March11, 2002; accepted April 3, 2002.

    1429IN VITRO ENGINEERING OF HUMAN AUTOGENOUS CARTILAGE