PROPOSAL FOR OBTAINING
TERMS OF REFERENCE
FOR
“Expansion of Angle, Flat, Bar Channel" {Category A (Due to presence of Nahargarh Wildlife Sanctuary at a distance of 0.84 Km and Eco Sensitive
Zone boundary at a distance of 0.76 km) under Item ‘3(a)’-Metallurgical industries (Ferrous &Non-Ferrous)
of Schedule of EIA Notification, 2006 and its subsequent amendments }
Location:- A-241, A 242 (b) & (c) A-242 (A), Vishwakarma Industrial Area, Road No.6 D,
Jaipur, Rajasthan
Project Capacity:-Existing: 75,000 TPA; Proposed: 75,000 TPA; Total: 1,50,000 TPA;
Area: -21,017.5 Sq. m
Baseline Data Generation : March’2021 to May’2021(Summer)
Project Cost : Rs.72.0Crores (Existing–Rs. 59.0 Crore, Proposed- Rs. 13 Crore)
PROMOTER ENVIRONMENTAL CONSULTANT
R.S. Infra-Transmission Limited
A-241 (242-B), Vishwakarma Industrial Area,
Road No.6 D, Jaipur Rajasthan 302013
Project In charge:- Devendra Gupta (Executive
Director)
E-mail:- [email protected]
Gaurang Environmental Solutions Pvt. Ltd.
#102, SNG Shree Ratna Apartment, Peetal Factory,
Jhotwara Road, Bani Park, Jaipur-302016
E-mail: [email protected]
NABET Accreditation: NABET/EIA/2023/RA 0192
dated 01.02.2021 valid up to 19.01.2023.
August’2021
Project : Expansion of Angle, Flat, Bar Channel, Jaipur
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
INDEMNIFICATION
Project : Expansion of Angle, Flat, Bar Channel, Jaipur
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
INDEMNIFICATION
Utmost care has been taken in preparation of this Report vis a vis proposed expansion of Angle,
Flat, Bar Channel from 75,000 TPA to 1,50,000 TPA at VKI Area, Jaipur promoted by R.S.
Infra-Transmission Limited. The data incorporated in the report is generated through
information received from clients in form of their project report received through e-mail,
secondary information, besides stakeholder’s interaction and inputs. Due care has been taken to
represent facts and figures and sources acknowledged. The purpose of this document is to
facilitate environmental appraisal of the proposal and as such the exercise has been scientifically
carried out. The Consultant stand indemnified against any consequences arising out of any
inadvertent omissions.
REVISION HISTORY
Report No. GESPL_397/2021 /ToR/87
Type of report Proposal for obtaining Terms of Reference
Revision No. 01
Issue to R.S. Infra-Transmission Limited
Issue Date 10.08.2021
************
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Details of Studies
Conducted for the Project Promoter :R.S.Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
DETAILS OF STUDIES
CONDUCTED
FOR THE PROJECT
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Details of Studies
Conducted for the Project Promoter :R.S.Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
DETAILS OF STUDIES CONDUCTED FOR THE PROJECT
Name of the Project:-Expansion of Angle, Flat, Bar Channel from 75,000 TPA to 1,50,000 TPA at
VKI Area, Jaipur
Location:-A-241, A 242 (b) & (c) A-242 (A), Vishwakarma Industrial Area, Road No.6 D, Jaipur,
Rajasthan
Nature of
consultancy
Name and address of the
Consultant/Expert
Approvals, if any from
(NABL/DGMS/IBM/
NRBPT/MOEF/CPCB/others
etc)*, give reference
EIA/ EMP
Organization
Gaurang Environmental Solutions Pvt. Ltd.
#102SNG Shri Ratna Apartment, Peetal
Factory, Jhotwara Road, Jaipur-302016
E-mail:- [email protected]
NABET/EIA/2023/RA 0192
dated 01.02.2021 valid up to
19.01.2023.
EIA Coordinator Sanagapati C. Babu
FAE-LU Vinod Kumar Verma
FAE-AP Sanjay Palnitkar
Nidhi Bhardwaj
FAE-AQ MallikarjunaGuttula
Neha Bhargava
FAE-WP Sanjay Palnitkar
Pooja Yadav
FAE-SC Ratnakumar V Mudliar
FAE-EB Dr. Yati Kachhawa
Ginni Barotia
FAE-NV Sanagapati C. Babu
Mallikarjuna Guttula
FAE-SE Gajendra Singh Rathore
FAE-HG Mukesh Suroliya
Vidya Bhushan Trivedi
FAE-GEO Mukesh Suroliya
Vidya Bhushan Trivedi
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Details of Studies
Conducted for the Project Promoter :R.S.Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
FAE-RH Sanjay Palnitkar
Ginni Barotia
FAE-SHW Sanjay Palnitkar
Nidhi Bhardwaj (BMW & HW)
Environmental
Monitoring &
analysis
Nakshatra Enviro Services
66/ 40, Heera Path, Mansarovar,
Jaipur, Rajasthan, India, 302020
NABL certificate no. – TC –
7334 dated 28.08.2020 valid up
to 08.12.2021.
Hydro geological
study
Gaurang Environmental Solutions Pvt. Ltd.
#102 SNG Shri Ratna Apartment, Peetal
Factory, Jhotwara Road, Jaipur-302016
NABET/EIA/2023/RA 0192
dated 01.02.2021 valid up to
19.01.2023.
Soil Investigation Not Applicable --
Mining Plan Not Applicable --
Rainwater
Harvesting
Gaurang Environmental Solutions Pvt. Ltd.
#102 SNG Shri Ratna Apartment, Peetal
Factory, Jhotwara Road, Jaipur-302016
NABET/EIA/2023/RA 0192
dated 01.02.2021 valid up to
19.01.2023.
Risk Assessment Gaurang Environmental Solutions Pvt. Ltd.
#102 SNG Shri Ratna Apartment, Peetal
Factory, Jhotwara Road, Jaipur-302016
NABET/EIA/2023/RA 0192
dated 01.02.2021 valid up to
19.01.2023.
Architectural Plan Not Applicable
Ground Vibration
Study
Not Applicable
Subsidence Study Not Applicable
Services (STP/ETP
design) etc.
Not Applicable
Others, such as
project consultants
etc.
Not Applicable
* Only Govt. /Statutory Approvals to be mentioned. Put NA where not applicable.
** Team Member
***************
Project : Expansion of Angle, Flat, Bar Channel, Jaipur
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
S. No Particular Page No.
PRE-FEASIBILITY REPORT
1 SECTION 1 - EXECUTIVE SUMMARY 1
1.1 Executive Summary 2
2 SECTION-II INTRODUCTION TO THE PROJECT/
BACKGROUND INFORMATION
6
2.1 Identification Of Project And Project Proponent 7
2.1.1 Identification Of Project 7
2.1.2 Project Proponent 7
2.2 Brief Description Of Nature Of The Project 8
2.3 Need for the project and its importance to the Country and or region 8
2.4 Demand And Supply Gap 9
2.5 Imports Versus Indigenous Production 10
2.6 Export Possibility 10
2.7 Domestic/Export Market 10
2.8 Employment Generation (Direct And Indirect) Due To The Project 10
3 SECTION-III PROJECT DESCRIPTION 12
3.1 Type of project including interlinked and Interdependent projects, if
any
13
3.2 Location (map showing general location, specificLocation, and project
boundary and project siteLayout) with coordinates
13
3.3 Details Of Alternate Sites Considered And The Basis Of Selecting The
Proposed Site, Particularly The Environmental Considerations Gone
Into Should Be Highlighted
17
3.4 Size / Magnitude Of Operation 18
3.5 Project description with process details (aSchematic diagram/flow
chart showing theProject layout, components of the project etc.Should
be given)
18
3.6 Raw material required along with estimatedQuantity, likely source,
marketing area of finalProduct/s, mode of transport of raw material
29
Project : Expansion of Angle, Flat, Bar Channel, Jaipur
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
andfinished product
3.6.1 Raw Material 29
3.6.2 Product 30
3.7 Resource optimization/recycling and reuseEnvisaged in the project, if
any, should be brieflyOutlined
31
3.8 Availability of water, its source, energy / powerRequirement and
sourceshould be given
31
3.8.1 Water Availability & Its Source 31
3.8.2 Energy / Power Requirement& Its Source 34
3.9 Quantity of wastes to be generated (liquid andSolid) and scheme for
their management / disposal
34
3.9.1 Quantity of liquid waste to be generated & itsManagement / disposal 34
3.9.1.1 Domestic Waste Water 34
3.9.1.2 Industrial Waste Water 35
3.9.2 Quantity of solid waste to be generated & itsManagement / disposal 35
3.10 Schematic representations of the feasibilityDrawing which give
information of EIA purpose
36
4 SECTION-IV SITE ANALYSIS 37
4.1 Connectivity 38
4.2 Land Form, Land Use And Land Ownership 38
4.3 Topography (Along With Map) 39
4.4 Existing land use pattern (agriculture, non-Agriculture, forest, water
bodies (including areaUnder crz)), shortest distances from the
peripheryof the project to periphery of the forest, NationalPark, Wild
life sanctuary, Eco sensitive area, waterbodies (distance from the HFL
of the river), CRZ.
40
4.5 Existing Infrastructure 41
4.5.1 Basic Amenities 42
4.5.2 Industries 42
4.6 Soil Classification 43
Project : Expansion of Angle, Flat, Bar Channel, Jaipur
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
***************
4.7 Climatic Data From Secondary Sources 44
4.8 Social Infrastructure Available 44
5 SECTION –V PLANNING BRIEF 45
5.1 Planning concept (type of industries, facilities, Transportation etc)
town and country planning/Development authority classification
46
5.2 Population Projection 46
5.3 Land Use Planning (Breakup Along With Green Belt (Etc.) 46
5.4 Assessment Of Infrastructure Demand (Physical &Social) 48
5.5 Amenities / Facilities 48
6 SECTION-VI PROPOSED INFRASTRUCTURE 49
6.1 Proposed Infrastructure 50
7 SECTION –VII REHABILITATION AND RESETTLEMENT (R
& R) PLAN
52
7.1 Policy to be adopted (central/ state) in respect of the project affected
persons including home oustees, land oustees and landless laborers (a
brief outline to be given).
53
8 SECTION –VIII PROJECT SCHEDULE & COST ESTIMATES 54
8.1 Likely date of start of construction and likelyDate of completion 55
8.2 Project Cost Estimation 56
9 SECTION-IX ANALYSIS OF PROPOSAL 57
9.1 Financial And Social Benefits With Special Emphasis On The benefit
To The Local People Including Tribal population, If Any, In The Area
58
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-I
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 1
Report Ref: GESPL_397/2021/ToR/87 Rev. No. 00
SECTION-I
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-I
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 2
Report Ref: GESPL_397/2021/ToR/87 Rev. No. 00
SECTION-I
EXECUTIVE SUMMARY
1.1 EXECUTIVE SUMMARY
R.S. Infra-Transmission Limited is in operational since 1985 and situated at A-241, A
242 (b) & (c) A-242 (A), Vishwakarma Industrial Area, Road No.6 D, Jaipur, Rajasthan,
which involves production of Angle, Flat, Bar Channel to the tune of 75,000 TPA. The
company enhance the production of Angle, Flat, Bar Channel from 75,000 TPA to
1,50,000 TPA. The details of production are as under:-
Table 1.1: Details of Production
S. No. Name of Products Production Capacity (TPA)
Existing Proposed Total
1 Angle, Flat, Bar Channel 75,000 75,000 1,50,000
Reheating Furnace
(Capacity)
10 TPH x 1 no
and 20 TPH
1 No
No additional Re-
heating furnace will
be required
10 TPH x 1 no
and 20 TPH
1 No
Number of Hour One shift
(8 Hour)
Two Shifts
(14 Hour)
Three Shifts
(20 Hour)
No of working Days Per Year 300 days
The total plot area of the existing unit is 21,017.5 Sq.m and proposed expansion is coming
up within the same premises. Hence, no additional land is required for the proposed
expansion. There will be additional machineries will be installed after expansion. The
total cost of the project after proposed expansion will be Rs.72.0 Crores. (Existing–Rs.
59.0 Crore, Proposed- Rs. 13 Crore).
Table 1.2: Chronology of Consent to Establish and Consent to Operate
S.
No.
Particulars Production
Capacity
Letter No and Date Validity
Consent To Establish-HSD Steel Bar/Angle/Channel
1. Angle, Flat, Bar
Channel
115 TPD F(Tech)/Jaipur(Jaipur
(VKIA))/304(1)/2011-2012/11889-
11891 dated 28.03.2017
03.08.2016
to
31.07.2019
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-I
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 3
Report Ref: GESPL_397/2021/ToR/87 Rev. No. 00
Consent To Operate - Angle, Flat, Bar Channel
1. Angle, Flat, Bar Channel
The capacity will remain the same
as per CTO issued vide letter no
RPCB/RO/JP(N)/JP-VKIA-
081/1711-1713 dated 06.08.2004
Air and Water Act –
RPCB/RO/JP(N)/JP-VKIA-
081/3809 dated 21.03.2007
Valid up to
31.07.2011
2. Angle, Flat, Bar Channel
135 TPD Air and Water Act -
F(Tech)/Jaipur(Jaipur
VKIA))/304(1)/2011-2012/2478-
2479 dated 18.01.2012
01.08.2011
to
31.07.2016
3. Angle, Flat, Bar Channel
250 TPD Air and Water Act -
F(Tech)/Jaipur(Jaipur
(VKIA))/304(1)/2011-2012/11892-
11894 dated 28.03.2017
05.09.2016
to
31.08.2021
The Chronology of Consent to Establish and Consent to Operate are enclosed as Annexure-I.
As per NGT order of I.A. No. 04/2020 in O.A. No. 55/2019(WZ) dated 16/01/2020 on the
regulation of project requires environment clearance. Copy of NGT Order is enclosed as
Annexure-II.
The project activity is listed at category-‘B’ under item 3(a)-Metallurgical industries
(Ferrous &Non-Ferrous) as per the EIA Notification dated 14th September’ 2006 and
its subsequent amendments. Due to presence of Nahargarh Wildlife Sanctuary is at a
distance of 0.84 Km towards E from the site and Eco Sensitive Zone boundary at a
distance of 0.76 km towards ESE thus the project will be categorized as A and
considered at MoEF&CC, New Delhi.
The application regarding distance authentication has been applied to Forest Department,
Jaipur Division on dated 06.08.2021. Enclosed as Annexure-III.
NBWL application has been applied vide proposal no FP/RJ/IND/6000/2021
dated09.08.2021 for requisite clearance. Copy of the same is enclosed as Annexure-IV.
The project details are summarized as under:-
Table 1.3: Project Details
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-I
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 4
Report Ref: GESPL_397/2021/ToR/87 Rev. No. 00
S.
No.
Description Details
1 Name of the Project R.S. Infra-Transmission Limited
2 Address/ Location/
land details (Khasra
no.)
A-241, A 242 (b) & (c) A-242 (A), Vishwakarma Industrial Area,
Road No.6 D, Jaipur, Rajasthan
3 Total Plot area Area (Sq.m)
Existing Proposed Total
21,017.5 -- 21,017.5
4 Production Capacity Name of Products Production Capacity(TPA)
Existing Proposed Total
Angle, Flat, Bar
Channel
75,000 75,000 1,50,000
5 Water Requirement
and Source
S. No.
Water Consumption
Existing (KLD)
Proposed (KLD)
Total (KLD)
1. Domestic 4.0 7.0 11.0 2. Gardening 2.0 5.0 -
recycled water from
STP
7.0 – recycled
water from STP
3. Industrial Process (Cooling and quenching purposes)
150.0 150.0 300.0
Total 156.0 157.0 313 Fresh Water demand
9.0 10.0 17.0
*In existing unit 2 KLD fresh water demand is required for Gardening purposes. After expansion, STP treated water will be used for gardening purposes. Recycled water 146.0 147.0 294.0
Source RIICO/Tanker water suppy
Ground water supply (Bore well – proposed 1 no.)
Ground water supply (Bore well – proposed 1 no.)
6 Power Requirement
and Source
Power Demand
(kVA)
Existing Proposed Total
3000 1500 4500
Source Jaipur Vidyut Vitran Nigam Limited (JVVNL )
7 Back Up Source and Back Up Source Existing Proposed Total
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-I
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 5
Report Ref: GESPL_397/2021/ToR/87 Rev. No. 00
Fuel (DG set) 250 kVA- 1no -- 250 kVA- 1no
Fuel, Consumption HSD - 60 l/hr -- HSD – 60 l/hr
Source Local Traders
8 Re-heating Furnace Re-
Heating
Furnace
Existing Proposed Total
10 TPH x 1 no
and 20 TPH
1 No
No additional
Re-heating
furnace will be
required
10 TPH x 1 no
and 20 TPH
1 No
Fuel Requirement Fuel Requirement (Coal)
Existing Proposed Total
21 T/day 4 T/day 25 T/day
Source Tuna /Kandla Port Storage for 7 days
147 T 28 T 175 T
10 Employment
Generation
Existing (Nos.) Proposed (Nos.) Total (Nos.)
Construction Phase-NA
Operation Phase- 90
Construction Phase -30
Operation Phase-160
Construction Phase -30
Operation Phase-250
***************
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-II
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 6
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-II
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-II
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 7
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-II
INTRODUCTION TO THE
PROJECT/BACKGROUNDINFORMATION
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
2.1.1 IDENTIFICATION OF PROJECT
R.S. Infra-Transmission Limited is situated at situated at A-241, A 242 (b) & (c) A-242
(A), Vishwakarma Industrial Area, Road No.6 D, Jaipur, Rajasthan involves production
of Angle, Flat, Bar Channel to the tune of 75,000 TPA. Now unit undergoes expansion of
Angle, Flat, Bar Channel from 75,000 TPA to 1,50,000 TPA.
2.1.2 IDENTIFICATION OF PROJECT PROPONENT
R.S. Infra-Transmission Limited is a Public incorporated on 22nd July’ 1985. It is
classified as Non-Govt Company and is registered at Registrar of Companies, Jaipur.
R.S. Infra-Transmission Limited manufactures steel products. The Company offers hot
rolled profiles and structural steel, as well as provides pre-heating, straightening, billet
cutting, and rolling services. Directors of R.S. Infra-Transmission Limited are Devendra
Gupta, Anil Vijay, Abhinav Gupta, Anil Kumar Gupta, Pulkit Chhabra and Rishabh
Gupta.
Name of the Promoter R.S. Infra-Transmission Limited
Name and Address of the
Promoter
Devendra Gupta (Executive Director)
A-241 (242-B), Vishwakarma Industrial Area, Road No.6 D,
Jaipur Rajasthan 302013
Corporate Identification
Number is (CIN)
U27107RJ1985PLC003362
Registration Number 3362
Status of Project Brownfield Project (Freshly applied for Environmental Clearance)
E-mail Id [email protected]
Contact Number +91-9829047715
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-II
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 8
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT
It is an expansion of Angle, Flat, Bar Channel from 75,000 TPA to 1,50,000 TPA
capacity.
2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE
COUNTRY AND OR REGION
India is the world’s third-largest producer of crude steel (up from eighth in 2003) and is
expected to become the second-largest producer by 2016. The growth in the Indian steel
sector has been driven by domestic availability of raw materials such as iron ore and cost-
effective labor. Consequently, the steel sector has been a major contributor to India’s
manufacturing output.
The Indian steel industry is very modern with state-of-the-art steel mills. It has always
strived for continuous modernization and up-gradation of older plants and higher energy
efficiency levels. While plant closures and privatization are rare in India, the private
sector is considered to be the engine of growth in the steel industry and technological
changes and modernization are taking place in both public and private sector integrated
steel plants in India.
The proposed expansion project will provide potential growth opportunity for the
company. We have identified the demand for the proposed products of “Metallurgical
industries (Ferrous & non-ferrous)”.It can be developed in-house and produce
commercially for the domestic market as well as for the International market. Its export
can also increase the foreign revenue. India being a developing country having huge
scope for being a lead exporter of Mild Steel & alloy Steel products in the global
markets. The products are well established and acceptable in the international markets.
Hence, the proposed project will significantly help the country’s economy by supplying
the products against the very high demand replacing supply from imported materials. In
addition to this, company has a plan for secure business by developing a business circle
and the circle industries require significant quantity of these products. Hence, the
company will have highly feasible & viable operation & business potential. The
industrial sector in the past few years has seen a drastic boom and also the keeping in
mind the globalization trend. Keeping in view on all above points, company have
determined market potential for the selected products & their demand and with valuable
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-II
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 9
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
R&D efforts by fully integrated and testing laboratory with advanced instruments.
Company is confident that it can develop the product in very economical route of
production and supply at very competitive price and will help the buyer company.
Company has also noticed that the products will be able to replace the demand of the
imported & costly products which in turn will provide a growth potential opportunity to
the company & buyers. Besides, there will be very good opportunity of employment
generation directly and indirectly due to proposed expansion project. The demand of such
products is tremendous in our country and there is a huge gap in the demand supply.
2.4 DEMAND AND SUPPLY GAP
Steel production of India accounted for 14.33 million tons in 1990-91, which gradually
increased to 36.12 million tons in 2003-04. Rapid rise in production has resulted in India
becoming the 3rd largest producer of crude steel in 2015 and the country continues to be
the largest producer of sponge iron or DRI in the world. As per the report of the Working
Group on Steel for the 12th Five Year Plan, there exist many factors which carry the
potential of raising the per capita steel consumption in the country. These include among
others, an estimated infrastructure investment of nearly a trillion dollars, a projected
growth of manufacturing from current 8% to 11-12%, increase in urban population to 600
million by 2030 from the current level of 400 million, emergence of the rural market for
steel currently consuming around 10 kg per annum. At the time of its release, the
National Steel Policy 2005 had envisaged steel production to reach 110 million tonnes
(mt) by 2019-20. However, based on the assessment of the current ongoing projects, both
in Greenfield and Brownfield, the Working Group on Steel for the 12th Five Year Plan
has projected that domestic crude steel capacity in the county is likely to be 140 MT by
2016-17 and has the potential to reach 149 MT if all requirements are adequately met.
The National Steel Policy 2005 is currently being reviewed keeping in mind the rapid
developments in the domestic steel industry (both supply and demand side) as well as the
stable growth of the Indian economy since the release of the Policy in 2005. India is
expected to become the world's second largest producer of crude steel in the next 10
years, moving up from the third position, as its capacity is projected to increase about 300
MT by 2025. Huge scope for growth is offered by India’s comparatively low per capita
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-II
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 10
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
steel consumption and the expected rise in consumption due to increased infrastructure
construction and the thriving automobile and railways sectors.
2.5 IMPORTS VERSUS INDIGENOUS PRODUCTION
Based on the assessment of the current ongoing projects, both in Greenfield and
brownfield, the Working Group on Steel for the 12th Five Year Plan has projected that
domestic crude steel capacity in the county is likely to be 140 MT by 2016-17 and has the
potential to reach 149 MT if all requirements are adequately met. The National Steel
Policy 2005 is currently being reviewed keeping in mind the rapid developments in the
domestic steel industry (both on the supply and demand sides) as well as the stable
growth of the Indian economy since the release of the Policy in 2005.India is expected to
become the world's second largest producer of crude steel in the next 10 years, moving
up from the third position, as its capacity is projected to increase to about 300 MT by
2025. Huge scope for growth is offered by India’s comparatively low per capita steel
consumption and the expected rise in consumption due to increased infrastructure
construction and the thriving automobile and railways sectors.`
2.6 EXPORT POSSIBILITY
Product will be supplied in domestic market. Also, export is envisaged as per market
demand.
2.7 DOMESTIC/EXPORT MARKET
The finished goods will be sold in domestic market and would be largely exported to the
Regulated International Market as per demand all over the world.
2.8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE
TO THE PROJECT
The proposed expansion project will provide direct employment during construction &
operational phase. Local workers will be hired from the nearby villages based on the
requirement and its fulfillment criteria. The details are given below:-
Table 2.1: Employment Details
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-II
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 11
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
S.
No.
Particulars Existing
(Nos.)
Proposed
(Nos.)
Total
(Nos.)
1 During Construction Phase NA 30 30
2 During Operation Phase 90 160 250
Total 90 190 280
*****************
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 12
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-III
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 13
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-III
PROJECT DESCRIPTION
3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND
INTERDEPENDENT PROJECTS, IF ANY.
The proposed expansion project is a Rolling Mill Unit and enhance the production
capacity of Angle, Flat, Bar Channel from 75,000 TPA to 1,50,000 TPA situated at A-
241, A 242 (b) & (c) A-242 (A), Vishwakarma Industrial Area, Road No.6 D, Jaipur,
Rajasthan.
There is no interlinked project. The proposed expansion project is an individual project.
3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC
LOCATION AND PROJECT BOUNDARY & PROJECT SITE
LAYOUT) WITH COORDINATES
The existing unit is situated at A-241, A 242 (b) & (c) A-242 (A), Vishwakarma
Industrial Area, Road No.6 D, Jaipur, Rajasthan. The project site falls on Geological
Survey of India Toposheet No. 45N/13. The latitude and longitude of the project site are
as given below:-
Table 3.1 : Geographical Coordinates of the Project Site
1.Point 1
Latitude : 26°59'1.05"N
Longitude : 75°46'46.57"E
2.Point 2
Latitude : 26°58'55.97"N
Longitude : 75°46'46.40"E
3.Point 3
Latitude : 26°58'55.92"N
Longitude : 75°46'41.33"E
4.Point 4
Latitude : 26°59'1.13"N
Longitude : 75°46'41.38"E
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 14
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Figure 3.1: Location Map
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 15
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Figure 3.2: Topographical Map of 10 Km Radius.
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 16
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Figure 3.3: Map showing location of project site on Google Map of 1.0Km radius
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 17
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Figure3.4: Photographs showing Existing Plant
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS
OF SELECTING THE PROPOSED SITE, PARTICULARLY THE
ENVIRONMENTAL CONSIDERATIONS GONE INTO SHOULD BE
HIGHLIGHTED
No alternative site has been examined, as the proposed expansion is coming up within the
same premises.
The site is having required infrastructure facilities in form of water, electricity and Road
available for the expansion activities.Land Chronology is as under:-
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 18
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Table 3.2 : Chronology of Land Ownership
Plot Number Land Ownership Area
(Sq.m)
Date
A 241-A242 (b) & (c) RS Industries (Rolling Mill) Limited 17,325 13.09.1988
B-242 (A) RS Industries (Rolling Mill) Limited 3,692.50 2.06.2007
Total Area 21,017.5
The chronology of the land documents is as enclosed as Annexure –V.
3.4 SIZE OR MAGNITUDE OF OPERATION
The size and magnitude is as given below:-
Table 3.3: Size/Magnitude of Operation
S.
No.
Name of Products Production Capacity (TPA)
Existing Proposed Total
1 Angle, Flat, Bar Channel 75,000 75,000 1,50,000
Reheating Furnace
(Capacity)
10 TPH x 1
no and 20
TPH
1 No
No additional Re-
heating furnace will be
required
10 TPH x 1
no and 20
TPH
1 No
Number of Hour One shift
(8 Hour)
Two shift
(14 Hour)
Three Shift
(20 Hour)
No of working Days Per Year 300 days
3.5 PROJECT DESCRIPTION WITH PROCESS DETAILS (A
SCHEMATIC DIAGRAM/FLOW CHART SHOWING THE
PROJECT LAYOUT, COMPONENTS OF THE PROJECT ETC.
SHOULD BE GIVEN)
The existing plant is involved in manufacturing of Angle, Flat, Bar Channel (75,000
TPA) by usingRe-heating furnace (10 TPH and 20 TPH-1 no x 1 no).Now unit is
undergoes expansion from 75,000 TPA to 1,50,000 TPA. After expansion existing
Reheating furnace capacity will remain the same.
PRODUCTION PROCESS OF STRUCTURAL SECTION
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 19
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
RE HEATING FURNACE
Reheating furnaces are used in hot rolling mills to heat the steel stock (Billets/Ingots) to
the rolling temperatures of around 1200 deg C which is suitable for plastic deformation of
steel and hence for rolling in the mill. The heating process in a reheating furnace is a
continuous process where the steel stock is charged at the furnace entrance, heated in the
furnace, and discharged at the furnace exit. Heat is transferred to the steel stock during its
traverse through the furnace mainly by means of convection and radiation from the
burner gases and the furnace walls.
Figure 3.5:Heat Transfer Mechanism In A Reheating Furnace
The charging temperature of the steel stock can range from ambient temperature to 800
deg C. The target exit temperature of the steel stock is governed by the requirement of the
process of rolling which is dependent on the rolling speed, stock dimension and steel
composition. Steel quality aspects put constraints on temperature gradient and surface
temperature. Fuel used in furnaces is being/will be coal. The schematic diagram of a
pusher type reheating furnace is shown at Figure 3.6
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 20
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Figure 3.6:Schematic Diagram of a Pusher Type Reheating Furnace
The size of reheating furnace is usually expressed as the capacity to supply hot steel stock
to the rolling mill from the cold stock and is expressed in tons per hour. The energy
efficiency of reheating furnace is usually defined as increase of steel stock heat content
when heated from 10 deg C to 1200 deg C divided by the fuel energy (latent heat plus
sensible heat) used for it. Typical longitudinal section of a reheating furnace is shown in
Figure 3.7.
Figure 3.7:Typical Longitudinal Section of A Reheating Furnace
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 21
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Many design features of the furnace affects the energy efficiency. These include
(i) Type of burners,
(ii) Furnace dimensions
(iii) Number of furnace zones
(iv) Type of wall and roof insulation
(v) Skid design
(vi) Preheating of fuel and combustion air in recuperators by the hot flue gases coming
out from the furnace exit.
An efficient furnace is designed in such a way so that in a given time the steel stock as
per furnace capacity is heated to a uniform temperature with the least possible fuel and
man-hours. The parameters important for furnace design include
(i) The quantity of heat to be imparted to the charge
(ii) Generation of sufficient heat which is is available within the furnace to heat the
steel stock as well as to overcome all steel losses
(iii) Transfer of generated heat to the surface of the steel stock to be heated
(iv) Equalization of temperature within the steel stock
(v) Loss of heat from the furnace to the minimum.
In the pusher type of furnace, cold steel stock is pushed forward with the help of pushers
at the charging side. Earlier, these furnaces were designed for heating billets or smaller
sections of blooms. The hearth of earlier furnaces was short in length and sloped
downward longitudinally towards the discharge end in order to permit easy passage of
steel stock through the furnace. Presently pusher furnaces are longer with hearths of
around 25 m to 30 m in length. These furnaces are equipped with either top firing or top
and bottom firing. These furnaces normally have three zones namely
(i) Preheating zone,
(ii) Heating zone, and
(iii) Soaking zone.
(iv) Multiple zone furnaces such as five zone slab reheating furnace have also been
designed and operated.
Cold steel stock can be charged in such furnace either from the end or through a side
door. In either case, the steel stock is moved forward by pushing the last piece charged
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 22
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
with a pusher at the charging end. With each pushing of the cold steel stock against the
continuous line of material, a heated piece is discharged at the discharge end either by
gravity through an end door upon a roller table feeding the rolling mill, or pushed through
a side door to the mill roller table by suitable manual or mechanical means, or withdrawn
through the end door by a mechanical extractor.
Re heating furnace process includes unloading and shifting of thebillets/ingots for the
inspections. After inspection cutting and charging to the reheating furnace is done. In the
furnace billets/ingots are heated to1200°C. Molten material is discharged to the six stands
cross country type rolling mill of 325mm size for Angle, Shape, and section an
dimensionalinspection than cooling below 100°C is done. Stacksare made for cooling.
After cooling the cutting to the desired length by shearing machine is done. After cutting
sections are shifted to straightening machine for straightening. After the test and
inspection sections are ready to dispatch.
Figure3.8: Prosess Flow Chart (Structural Section )
Reheating around 1200oC in Pusher
type furnace
End cutting by Shearing Machine &
Cutting length as pre requirement
Raw Material
Billets/Ingots
Unloading, Shifting
and Inspection
Cutting and Charging in Re-Heating
Furnace
Discharge from
furnace by ejector Addition of Micro
Alloys Components
Rolling in six stand cross country type 325 mm mill for Angle, Shape and Sections and
Dimensional Inspection
Manual Shifting on cooling bed and cooling
to below 1000c
Stacking manually on cooling side and
stacking for cooling
Manually Shifting on straitening
Machine for Straitening
Testing and
Inspection
Dispatch
Bundling and Storage
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 23
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
1. PRODUCT: TMT Bars, Round & Square Bars Manufacturing process:
➢ Heating of Billets/Ingots into Billets/Ingots Heating Chamber at the 11000C to 1200 0C temperature.
➢ The heated billets / ingots are ejected cut of the heating chamber in to a roll table by
the side of the heating chamber one by one and are pushed on to the main roller table
by a turning device.
➢ In case of hot charging, hot billet produced is directly transferred through conveyer to
rolling mill.
The discharged heated billets will be fed in to the first stand of roughing mills. The
number of passes are given depend on the section to be produced. After this the rolled
bar is fed in to successive stands to repeaters situated in lines. The front end of the
rolled bar is then cut to facilitate entry in to intermediate stand.
The rolling will be done in a continuous mill.
➢ Snap shears are used between each group of stands for taking samples to control the
mill looping and final section rolled.
➢ The hot rolled bar (called the ribbed bar) is automatically cut into length of upto
required length by shearing machine and transferred to a cooling bed.
➢ After cooling of the ribbed bar, it is again cut by a separate shearing machine in to
marketable lengths of generally 12 meter.
➢ Finally the TMT Steel is bundled and dispatch.
➢ For making TMT the hot rod is passed through a tube where water is counter flowing
under very high pressure. From cooling platform the TMT bars are taken to shearing
machine and cut individually to the required length and bundled for dispatch.
➢ During the manufacturing or products, there is no any metal surface treatment which
can generate polluted waste water and there is no any process gas emission during the
manufacturing of products.
➢ Water will be used for cooling purpose only and water requirement is only to
compensate the evaporation loss in the cooling system.
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 24
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Figure3.9: Prosess Flow Chart (Bar Mill)
3.5.1 PLANT & MACHINERY
The existing unit has Two Reheating Furnace of capacity 10 TPH and 20 TPH each,
which will be remain the same after expansion. Ther will be additional machineries will
be installed after expansion. The details of existing and proposed machineries &
equipment are as given below:-
Table 3.4 : Existing List of Machineries & Equipments
Sr.
No. Name of Machine Capacity Motor power rating
1
Mill-2 Roughing stand 20'' ( 3 Hi)- 2 nos
equipped with Reduction Gear Box,
Pinion stand, Flywheel 10 mt with 1500
HP Motor.
8000 Ton 1500hp,740 Rpm
Raw Material
Billets/Ingots Unloading Cutting and Charging
in Re-Heating Furnace
Reheating around 1200oC in
Pushertype furnace
Discharge from
furnace by ejector Rolling Water Quenching in TMT
Cutting by Flying Shear Shifting on cooling bed and
cooling below 1000c
Cutting Bars into fixed length
by cold shear
Shifting bars in yard for Building
Testing and Inspection
Dispatch
Bundling and Storage
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 25
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
2
Mill-2 16'' Intermediate Stands (3 Hi) - 5
nos. equipped with Reduction gear
box,pinion stand , flywheel 10 mt with
1500 HP Motor.
1500 hp,740 Rpm
3
Reheating Pusher Furnace for 20'' Mill
Fully Equipped with Oil and Coal
Pulvarisation system, Batch type
Furnace,with pusher & Ejector, Furnace
dimension 27 mtr x 5 mtr
20 Ton/hr
Blower Motor 75 HP,
2900 RPM.
Pusher 40 hp,960 Rpm
coal pulverizer (P3)75
hp,1440 Rpm
Coal Pulveriser (P4)
75 Hp, 1440 RPM
4 Automatic conveyor from Discharge
Zone to Colling Bed. (12" Mill)
5
Automatic Cooling Bed Walking Beam
type fitted with Pneumatic Cylinders.
(20" Mill)
6 Conveyor tilting table of Rough stand
(20" Mill)
Hydraulic Motor 20
HP, 960 rpm
7 Overhead EOT Crane (20'' Mill) 10 Ton
8 Overhead EOT Crane (16'' Mill) 10 Ton
9
Mill-1 Roughing stands 14.5'' (3 Hi) - 2
nos Fully equipped with Reduction gear
box, Pinion stands & 1000 HP Motor.
4000 Ton 1000 hp,740 Rpm
10
Mill-1 Intermediate Stands 12'' (3 Hi) -
4 stands equipped Flywheel , Reduction
gear box, Pinion stands, 800 HP motor.
4000 Ton
800 hp,740 Rpm
11
Mill-1 Finishing Stand 12'' (2 Hi)- 1 no.
fully equipped Flywheel , Reduction
gear box, Pinion gear box , 500 HP
motor.
500 hp,740 Rpm
12
Reheating Furnace for 12'' Mill
Fully Equipped with Coal Pulvarisation
system with pusher & Ejector, Furnace
dimensions 24 mtr x 5 mtr.
10 Ton/hr
Blower Motor 60 HP,
2900 rpm
pusher 40 hp,960 Rpm
Coal pulverizer (P1)
75 hp,1440 Rpm
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 26
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Coal pulverizer (P2)
75 hp,1440 Rpm
13 Overhead EOT Crane (14.5'' Mill) 7.5 Ton
14 Overhead EOT Crane (12'' Mill) 10 Ton
15 Conveyor System of 12'' Mill -
16 Conveyor System of 20'' Mill -
17 EOT crane (20'' Mill Straightening
Machine) 2 MT
18 EOT Crane (CNC Room) 5 MT
19 EOT crane For Straightening Machine 10 Ton
20
Descaling system for 20'' & 12'' mill for
primary & secondary descaling
consisting of
Water Jet Pressure
265 Bar
180 hp,1440 Rpm
(3 nos. of Motor)
Centrifugal Pumps 15
Hp, 1440
(2 nos of Pump
&Motor)
a) High pressure plunger pump InoxiHP
with flow rate 234 LPM & working
pressure 265 bar with electric motor of
132 KW
b) Descaling valves with hot metal
detector
c) Primary & secondary descaling Box ,
Headers with nozzles
d) High pressure pipe lines with
filteration system.
e) Electric Control Panel
21 Straightening Machine 260 CTR (12''
Mill) – Old 260 CTR 40 hp,1440 Rpm
22 Straightening Machine 260 CTR (12''
Mill) – New 260 CTR 40 hp,1440 Rpm
23 Straightening Machine 400 CTR (12''
Mill) 400 CTR 75 hp,1440 Rpm
24 Straightening Machine 700 CTR (20''
Mill) 700 CTR 200 hp,1440 Rpm
25 Straightening Machine 450 CTR (20''
Mill) 450 CTR 100 hp,1440 Rpm
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 27
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
26 Billet Shearing Machine 5'' Upto Square (125x125
mm) 120 hp,960 Rpm
27 Shearing Machine -20'' Mill Upto 200X200X25 Sections 40 hp,1440 Rpm
28 Shearing Machine - 12'' Mill Upto 90x90x10 Sections 10 hp,960 Rpm
29
Mill-1 Air pollution Control Device
(APCD) Consisting of
1. Multi cyclonic Seperator
2. Centrifugal Spray Scrubber
3. ID Fan
10 Mt/hr
Emission generation: Upto
10000Nm3/hr
ID Fan motor 30 HP,
1440 RPM
Pump 3 HP ,2900
RPM
Pump 5 HP, 2900
RPM
30
Mill-2 Air pollution Control Device
(APCD) Consisting of
1. Multi cyclonic Seperator
2. Centrifugal Spray Scrubber
3. ID Fan
20 Mt/hr
Emission generation: Upto
18000Nm3/hr
ID Fan motor 50 HP,
1440 RPM
Pump 3 HP ,2900
RPM
Pump 7.5 HP, 2900
RPM
Table 3.5 : Proposed List of Machineries & Equipments
1
CNC Lathe machine for Roll
Turning Model Contur Dialoh H-
110/3000 (Year of manufacturing
2008) Controls ; Siemens 840 D SL
+ Shop turn
Swing over bed; 780 mm
Swing over cross slide;
535
Cross slide travel; 430
mm
Maximum cutting length;
2900
2 Air Compressor Model GA37VSD
FF Sr. No.- PNA309187
FAD; 84.1 lps, Max.
Pressure; 13 Bar
Motor Power; 37
KW/50HP
Year of Manufacture ;
2013
50 hp,2900 Rpm
3 Air Compressor Model GA 55VSD
FF Sr. No.- PNE610905
FAD; 175.2 lps, Max.
Pressure; 12.75
Bar, Motor Power; 55
KW/75 HP
75 hp,290 Rpm
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 28
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Year of manufacture;
2016 H
4
CNC Lathe machine
Make - GMW
Type ( Model) - CPT-36, GMW/HL
1070X2000/2019
Swing over bed; 940 mm
Swing over cross slide;
550 mm
Swing over gap; 1200
mm
5
CNC Lathe Machine
Make; Pinacho
Model STH-500-130X3000 2 Axis-
FANUC 01TF + TURNMATE
Center Height; 500 mm
Swing over the bed;
Ø1010 mm
Swing over the carriage ;
Ø 935
Distance between
centers; 3000 mm
6
CNC Vertical Machining Center
Make; Haas
Model; VF-5/40-I
TRAVEL LENGTHS -
1270 MM
WIDTH - 660 MM
Height -635 MM
10,000 RPM SPINDLE ,
40 TAPER,
30HP Vector Drive
7 Hot Saw Machine
Modal - HS 1200
Blade 1200 MM
Blade Thickness -7 MM
No of Teeth -320
Blade motor - 75 hp,1440
Rpm,
Hydraulic motor- 5
hp,1440 Rpm
8
Mill-1 Air pollution Control Device
(APCD) Consisting of
1. Multi cyclonic Seperator
2. Centrifugal Spray Scrubber
3. ID Fan
10 Mt/hr
Emission generation:
Upto 10000Nm3/hr
ID Fan motor 30 HP, 1440
RPM
Pump 3 HP ,2900 RPM
Pump 5 HP, 2900 RPM
9
Mill-2 Air pollution Control Device
(APCD) Consisting of
1. Multi cyclonic Seperator
2. Centrifugal Spray Scrubber
3. ID Fan
20 Mt/hr
Emission generation:
Upto 18000Nm3/hr
ID Fan motor 50 HP, 1440
RPM
Pump 3 HP ,2900 RPM
Pump 7.5 HP, 2900 RPM
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 29
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
# Existing APCD will be replaced after expansion.
Figure3.10: Plant Layout
3.6 RAW MATERIAL REQUIRED ALONG WITH ESTIMATED
QUANTITY, LIKELY SOURCE, MARKETING AREA OF FINAL
PRODUCT/S, MODE OF TRANSPORT OF RAW MATERIAL AND
FINISHED PRODUCT
3.6.1 RAW MATERIAL
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 30
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
All raw materials required for manufacturing of products are easily available
indigenously in local market, which will be transported through road. The details of the
raw material requirement are presented below:-
Table 3.5: Product wise List of Raw Material and its Consumption
S.No. Name of the Product Raw
materials
Quantity (MT/Annum)
Existing Proposed Total
1. Angle, Flat, Bar
Channel
Billets/Bloom 77,250 77,250 1,54,500
Coal for Re-
Heating
Furnace
6,300 1,200 7,500
Table 3.6: Details of Source, Transportation & Storage Raw Materials
S.No. Raw
Material
Storage Capacity for
7 days (T)
Physical
State
Modeof
Transport
Storage Type of
Linkage
Existing Proposed Total
1. Billets/Bloom 1,803 1,803 3,606 Solid Road Designated
Finished
yard under
shed
SAIL
Copy of MoU is
enclosed as
Annexure-VI.
2. Coal 147 28 175 Solid Road Designated
Finished
yard under
shed
Tuna /Kandla Port
1. Material balance for TMT bar and Sections (Rolling Mill)
S. No. Raw Material Quantity (Tons)
Output Quantity (Tons)
1. Ingots/Billets 103 TMT 97 2.
Waste fines and gases 6
Total 103 Total 103
3.6.2 PRODUCTS
Table 3.7: Details of Production
S.No. Name of Products Production Capacity(TPA) Existing Proposed Total
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 31
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
1 Angle, Flat, Bar Channel 75,000 75,000 1,50,000
3.7 RESOURCE OPTIMIZATION/RECYCLING AND REUSE
ENVISAGED IN THE PROJECT, IF ANY, SHOULD BE BRIEFLY
OUTLINED
The water is mainly required for cooling purposes in Rolling Mill.The water will be used
in closed cooling circuit where 100% water will be recycled. 100% of waste water is and
will be recycled and Zero discharge condition will be maintained. The raw material used
in the project is mainly billets/ingots which is a solid waste generated from most of the
activities / operations come across in our day to day life. Thus the project is being/will be
reusing the waste iron scarps. By this way, the project will conserve a significant quantity
of iron ore and coal.
3.8 AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER
REQUIREMENT AND SOURCE SHOULD BE GIVEN
3.8.1 WATER AVAILABILITY & ITS SOURCE
Total water demand for existing unit is 156 KLD. Out of which industrial purposes
(cooling and quenching) 150 KLD water is being required. For domestic purposes 4.0
KLD and plantaion 2.0 KLD water is required. Existing water demand is met from
RIICO water supply and Tanker water supply. After expansion total water demand will
be 311 KLD. Water demand after expansion will be met through Ground water supply.
The application for the ground water abstraction will be submitted to the Office of CGWA.
Water balance for existing, proposed and total are shown as under:-
Table 3.8 : Water Requirement
S. No.
Water Cosnumption
Existing (KLD)
Proposed (KLD)
Total (KLD)
1. Domestic 4.0 7.0 11.0 2. Gardening 2.0 5.0 - recycled water
from STP 7.0 – recycled water
from STP 3. Industrial Process
(Cooling and quenching purposes)
150.0 150.0 300.0
Total 156.0 157.0 313 Fresh Water demand 9.0 10.0 17.0 *In existing unit 2 KLD fresh water demand is required for Gardneing purposes. After expansion, STP trtetaed water will be used for gardening purposes. Recycled water 146.0 147.0 294.0
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 32
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Source: RIICO/Tanker water suppy
Ground water supply (Borewell – proposed 1 no.)
Ground water supply (Borewell – proposed 1 no.)
Figure 3.11: Water Balance-Existing
Daily Fresh water Demand
9.0 KLD
Total Water Requirement 156 KLD
(Recycled water - 147 + 9 KLD -
Fresh water)
Domestic water
4.0 KLD
Industrial Purposes (Cooling and quenching)
– 150 KLD
Greenbelt/ Plantation
2.0 KLD
Settling Water Tank
147 KLD
Recycled
147 KLD Septic Tank followed
by Soak Pit - 3.0 KLD
Evaporation loss
3.0 KLD
Consumption
1.0 KLD
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 33
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Figure 3.12: Water Balance– Proposed
Daily Fresh water Demand
10.0 KLD
Total Water Requirement - 157 KLD
(Recycled Water -147 KLD +
Fresh Water – 10 KLD
Domestic water
7.0 KLD
Industrial Purposes
(Cooling and quenching) – 150 KLD
Settling Water Tank
147 KLD
Recycled water
147 KLD
STP – 10 KLD
Waste water –6.0 KLD
Evaporation loss
3.0 KLD
Consumption
1.0 KLD
Sludge used as manure
Green Belt 5.0 KLD
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 34
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Figure 3.13: Water Balance - Total
3.8.2 ENERGY / POWER REQUIREMENT& ITS SOURCE
S. No. Particulars Unit Existing Proposed Total Source
1 Power kVA 3000 1500 4500 JVVNL
2 DG Set (Number
and capacity)
kVA 250 –
1 no
-- 250 –
1 no
From
manufacture
3 HSD (for DG Set) l/hr 60 -- 60 Local Traders
4 Coal (for Re-
heating furnace)
T/day 21
4
25 Tuna /Kandla
Port
3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND
SOLID) AND SCHEME FOR THEIR MANAGEMENT / DISPOSAL
3.9.1 QUANTITY OF LIQUID WASTE TO BE GENERATED & ITS
MANAGEMENT / DISPOSAL
3.9.1.1 Domestic Waste Water
Approximatly 3.0 KLD Domestic wastewater is being generated from the existing unit,
which is disposed off into septic tank followed by soak pit. After expansion to the tune of
Sludge used as manure
Green Belt
7 KLD
Daily Fresh water Demand
17.0 KLD
Total Water Requirement 311 KLD
(Recycled Water -294 KLD +
Fresh water - 17 KLD)
Domestic water
11.0 KLD
Industrial Purposes
(Cooling and quenching) –
300 KLD
Settling Water Tank
294 KLD
Recycled - 294 KLD
STP – 10 KLD
Waste water –9.0 KLD
Evaporation loss
6.0 KLD
Consumption - 2 KLD
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 35
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
9.0 KLD will be generated. Which will be treated into STP (10 KLD). Treated water
from STP will be reused in greenbelt/plantation purposes. Sludge will be generated and
utilized as manure for greenbelt development/ plantation within the plant premises.
3.9.1.2 Industrial Waste Water
There will be no industrial effluent generation, as the water from cooling will be
recycled. Hence, there will be no any discharge of wastewater outside the company
premises;thus the unit will achieving ZLD.
3.9.2 QUANTITY OF SOLID WASTE TO BE GENERATED & ITS
MANAGEMENT / DISPOSAL
1. Solid Waste Generation
Table 3.9: Solid Waste Generation
S.
No.
Particulars Quantity Mode of Disposal
Existing Proposed Total
1. Domestic solid
waste
45
Kg/day
80
Kg/day
125
Kg/day
Will be handled by
Regiona Municipal
Corporation Jaipur
2. Coal ash 4.0
kg/day
1.0
kg/day
5.0
kg/day
Sent to brick
manufacturing units
3. Construction waste -- -- -- There will be no major
construction activity
carried out. Only
fabrication and
installation of additional
machineries will be
carried out.
2. Hazardous Waste
Table 3.10: Hazardous Waste Generation
Particulars Category Management
Used/Spent oil 5.1 Sold to register users
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-III
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 36
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
3.10 SCHEMATIC REPRESENTATION OF THE FEASIBILITY
DRAWING WHICH GIVE INFORMATION OFEIA PURPOSE
The project activity is listed at category-‘B’ under item 3(a)-Metallurgical industries
(ferrous & non-ferrous) would require environmental clearance as per the EIA
Notification dated 14th September’ 2006 and its subsequent amendments till date.
**************
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-IV
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 37
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION -IV
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-IV
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 38
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION -IV
SITE ANALYSIS
4.1 CONNECTIVITY
R.S. Infra-Transmission Limited is a proposed expansion of Expansion of Angle,
Flat, Bar Channel Unit. The existing unit has all possible amenities that are feasible
for industrial projects viability.
Table 4.1: Connectivity
S. No. Name Distance (Km) Direction
(From project site)
Nearest Railway Station
1 Jaipur Junction 6.8 S
Nearest Airport
2 Jaipur International Airport 17.7 SSE
Nearest Highway
3 NH 8 1.7 NW
SH 19 3.4 NNW
SH 2C 6.6 WSW
SH 55 9.5 ESE
Sikar Road 0.45 W
Nearest Fire Station
4. Agnishaman Kendra, VKI 0.98 S
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP
Land Form: The existing unit is situated over an area of 21,017.5 Sq.m, which is an
industrial area (VKI).
Land Use: The land use breakup (internal) is summarized as under:-
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-IV
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 39
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Table 4.2: Land use Breakup
S.
No.
Particulars Existing Proposed Total
Area (Sq. m.)
1 Plant Area/Work Shed 8196.8
(39%)
-- 8196.8
(39%)
2 Built-up (excluding work
shed)
840.7
(4%)
-- 840.7
(4%)
3 Roads & paved areas
(including parking)
2,732.3
(13%)
-- 2,732.3
(13%)
4 Green Belt 2,522.1
(12%)
2,732.3
(13%)
5,254.4
(25%)
5 Open area 6,725.6
(32%)
-- 3,993.3
(19%)
Outside the plant area 10% green belt will be provided
Total 21,017.5 -- 21,017.5
Land Ownership: -The details of land ownership is as given below:-
Table 4.3: Chronology of Land Ownership
Plot Number Land Ownership Area (Sq.m)
Date
A 241-A242 (b) & (c) RS Industries (Rolling Mill) Limited 17,325 13.09.1988 B-242 (A) RS Industries (Rolling Mill) Limited 3,692.50 2.06.2007
Total Area 21,017.5
The chronology of the land documents is as enclosed as Annexure –V.
4.3 TOPOGRAPHY (ALONG WTH MAP)
The general slope of the Jaipur city and its surroundings is from north to south and then
to south-east. Nearly all the ephemeral streams flow in this direction. Higher elevations in
the north exist in the form of low, flat-topped hills of Nahargarh (587 meters). Jaigarh,
Amber and Amargarh, which are deeply dissected and eroded. An isolated hillock called
“Moti Dungari” upon which an old royal castle exists, is near the Rajasthan University.
Further in the south, topographical levels of the plain areas varies between 280 meters
along Bandi and Dhund rivers in the south to some 530 meters in the north east of Chomu
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-IV
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 40
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
near Samod hills. The overall trend is a decline of level from the areas bordering the hills
in the north to plain in the south slopes of the plain areas are in general gentle.
Figure 4.1: Topographical Map of 10 km radius
4.4 EXISTING LAND USE PATTERN (AGRICULTURE, NON-
AGRICULTURE, FOREST, WATER BODIES (INCLUDING AREA
UNDER CRZ)), SHORTEST DISTANCES FROM THE PERIPHERY
OF THE PROJECT TO PERIPHERY OF THE FOREST, NATIONAL
PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREA, WATER
BODIES (DISTANCE FROM THE HFL OF THE RIVER), CRZ.
Existing Land use:-Land use pattern is given in Table 4.2.
The details of Forests, National Park, Wild Life Sanctuary, Eco Sensitive Area, Water
Bodies within 15 km area are as mentioned below:-
S. No. Particulars Distance (Km) Direction
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-IV
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 41
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Conservation plan of Schedule species found within study area will be mentioned during
preparation of Final EIA.
The proposed expansion project is situated within notified industrial Area (VKI, Jaipur).
4.5 EXISTING INFRASTRUCTURE
There is an existing unit, which is situated an industrial land. The proposed expansion is
coming up within the same premises. The area is well connected by NH-8, which is 1.7
(From Project Boundary)
P.F/R.F
1. Papad ka R.F. 3.0 ESE
2. Nindhar P.F. 3.3 NW
3. Amer R.F. 4.2 E
4. Nahargarh R.F. 4.0 SE
5. Bhagawali Kalojar R.F. 7.6 ESE
6. Kilangrah R.F. 8.8 SE
7. Ambagarh R. F. 11.3 SE
8. Dalreri Ka Bir 13.8 SE
9. Jhalana bani R.F. 11.5 SE
10. R.F.(Malviya Nagar) 12.9 SSE
11. R. F. (Govindpura) 9.2 WSW
National Park
1. None within 10Km radius -- --
Wildlife Sanctuary
1. Nahargarh Wildlife Sanctuary 0.84 E
Eco Sensitive Area
1. Eco Sensitive zone Boundary 0.76 ESE
Water Bodies
1. Amanishah Nala 5.2 S
2. Sagar Talav 7.0 E
3. Jal Mahal 8.0 ESE
4. Bandi Nadi 11.4 NW
Source: - All distance are taken with respect to Toposheet.
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-IV
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 42
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
km towards NNW from the site. SH-19, which is 3.4 km towards NNW from the site.
The study area is having facilities for Primary Educational and Health Care, Drinking
Water, Post and Telegraph Offices, Approach Roads etc.
4.5.1 BASIC AMENITIES
The details of basic amenities like Schools, Hospitals and Medical Center located in 10.0
km of project site is given as under:-
Table 4.4: Basic Amenities
S. No. Particulars Distance (Km) & Direction
(From Project Boundary)
Medical facility
1. Govt. Hospital 2.6, WSW
2. Rajkiye Chikitsalya 3.1, SSW
3. PHC 2.0, SSE
Schools
4. Govt. Senior School 1.0, SE
5. Government School 2.4, NNW
6. Government Secondary School 1.7, SSW
Place of Worship
7. Shri Tat Kaleshwer Mahadev Temple 1.2, W
8. Maha Shiv Temple 1.0, SE
9. Shiva temple 1.3, NNE
*Source: - All distances are taken with respect to Toposheet.
4.5.2 INDUSTRIES
This is an existing unit situated within notified industrial area, VKI, Jaipur. The proposed
expansion is coming up within the same premises. There are Alloy casting, Food
processing, Batteries, Pharma, Dye, Electroplating, Engineering services, fabrication
(Iron and Steel), Re-rolling, Pesticides etc types of industries situated with well-
developed infrastructure facilities within study area.
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-IV
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 43
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
4.6 SOIL CLASSIFICATION
According to soil taxonomical classification, there are six categories of classification i.e.
i. Order (the broadest category) ii. Suborder, iii. Great group, iv. Subgroup, v. Family and
vi. Series (the most specific category). The soil of the Rajasthan state have been grouped
under five orders, namely, Aridosols, Alfisols, Entisols, Inceptisols and Vertisols. Soils
have further been subdivided at suborder and great group levels under these five orders.
The names of the soils orders occurring in the state and their subdivisions up to the great
group level are given in table below.
Table4.5: Classification of Soils found in Jaipur
S. No. Order Suborder Great group Occurrence
1. Aridisols Orthids a. Camborthids Parts of Jalore, Churu, Jodhpur, Pali, Barmer,
Sikar and Jhunjhunu districts.
b. Calciorthids
Parts of Jalore, Jodhpur, Pali, Barmer, Nagaur,
Sikar, Churu, Sriganganagar and Jhunjhunu
districts.
c. Salorthids
Found scattered in Ghaggar floodplain in
Sriganganagar; Near sambhar, Pachpadra,
Deedwana lakes, little Rann of Kutch area in
Jalore and in Barmer districts
d. Paleorthids Scattered and cover a small area in Jaisalmer,
Barmer and Nagaur districts.
2. Alfisols Ustalfs a. Haplustalfs Eastern and south-eastern part of Rajasthan in
Udaipur, Chittorgarh, Bhilwara, Ajmer and Jaipur
districts.
3. Entisols Psamments a. Torripsamments Cover up to 80% of the area at many places in
western Rajasthan. Also cover a part of Jaipur,
Alwar and Ajmer districts.
b.
Quartzipsamments
Small part of Jaisalmer and barmer districts.
Fluvents c. Torrifluvents Occur in Ghaggar floodplain area of
Sriganganagar district.
d. Ustifluvents Occur on the north-eastern and eastern portion of
Rajasthan covering parts of Alwar and almost
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-IV
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 44
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
whole of Bharatpur districts.
4. Inceptisols Ochrepts a. Ustochrepts Occur along the foothill slopes and cover
extensive areas in Bhilwara, Udaipur, north-
eastern Sawaimadhopur and in parts of Sirohi,
Pali, Jaipur and Chittorgarh districts.
5. Vertisols Usterts a. Chrom usterts
Parts of Bundi, Kota & Jhalawar districts in south-
eastern part of Rajasthan and to a lesser extent in
Chittorgarh, Dungarpur, Banswara & Bharatpur
districts.
b. Pellusterts
Cover a large are of Bundi, Kota, Jhalawar,
Chittorgarh, Dungarpur, Banaswara and Bharatpur
districts.
4.7 CLIMATIC DATA FROM SECONDARY SOURCES
The Jaipur is located in the semi-Arid Zone of India. It has characterized by high
temperature, low rainfall and mild winter. The mean temperature of Jaipur is 360C
varying from 180C in winter (January) to 400C in summer (June). Thus the January and
June are the coldest and hottest months. The normal rainfall of Jaipur is 600 mm; nearly
90 percent of which takes place in the summer monsoon period i.e. from June to
September, the rest comes from the winter cyclones.
4.8 SOCIAL INFRASTRUCTURE AVAILABLE
The well-established social infrastructure like hospitals, temple, schools, roads, and
others similar are available/ existing within 15 km radius which is tabulated in point no
4.5 of PFR.
*********
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-V
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 45
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-V
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-V
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 46
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-V
PLANNING BRIEF
5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES,
TRANSPORTATION ETC) TOWN AND COUNTRY
PLANNING/DEVELOPMENT AUTHORITY CLASSIFICATION
The existing unit is operational since 1985 manufacture Angle, Flat, Bar Channel to the
tune of 75,000 TPA situated at A-241, A 242 (b) & (c) A-242 (A), Vishwakarma
Industrial Area, Road No.6 D, Jaipur, Rajasthan. The company enhance the production of
Angle, Flat, Bar Channel from 75,000 TPA to 1,50,000 TPA. Raw material
(Billets/Bloom) is being/ will be procured from SAIL. Coal used for Re-heating furnace
is being/will be met from Tuna /Kandla Port.
Transportation of Raw Material and finished product will be done through road only as it
is well-connected and in the centre of neighboring states. The land for the project is
owned by R.S. Infra-Transmission Limited.
5.2 POPULATION PROJECTION
As per the Census of India 2011, the proposed expansion project is situated in Jaipur
District, Rajasthan which has total population of 66,26,178 of which males are 52.34%
and females are 47.56%. The population growth has been of 26.90%. The sex ratio of the
district is 910 females over thousand males. The average literacy rate is 75.51% with
respect to total population, male literacy rate is 86.05% and female literacy rate is
64.02% with respect to male & female population. The 0-6 year’s population sex ratio is
861 females over thousand males. The employment is increasing in the tertiary sector and
primary sector are dominant. The proposed expansion project will provide employment to
120 persons of whom 40 persons are for construction Phase and 80 persons for operation
phase. It is likely that the population of the project area will not be significantly impact.
5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT
ETC.)
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-V
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 47
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
The existing green belt has been done over an area of 2,522.1 sq.m (12%). Additional
2,732.3 sq.m (13%) of open area will be used for green belt development. Thus, the
total land area in the green belt will be 5,254.4 Sq. m. (25%) after proposed
expansion. Additional 10% green belt will be provided outside the plant area.
The main aim of the green belt development is to improve the ecosystem to a
maximum possible extent by designing the green cover with the same native species.
Greenbelt with in project site/ core zone will be developed for proposed expansion for
4-5 years while buffer zone plantation will be continued up to 5 years. Estimated
budget for same is as follows:-
Total Plot Area : 21,017.5 Sq. m
Greenbelt area : 5,254.4 Sq. m
Total trees required : 5,254.4 / 9 = 583.8 Nos. says 584 Nos.
Total trees provided : 600 Nos
• Trees for proposed expansion = 600 trees will be planted at the existing plant site and
both side of the Road connecting to the industry and divider of front road of Industry
• Further around 1500 trees will be planted in nearby areas like:-
• Nearby govt. schools
• Nearby Panchayat Bhwan/ Atal Sewa Kendra
A total of 1500 trees for the next 5 years will be planted for the green area
development in the close proximity of the proposed project.
Table 5.1: Green Belt Development Programme
S. No. Botanical Name Common Name No. of Tree
1 Azadirachta indica Neem 50
2 Dalbergia sissoo Shisham 80
3 Delonix regia Gulmohar 300
4 Albizia lebbeck Siris 170
Total 600
The detailed green belt programme along with budgetary allocation will be elaborated in
EIA/ EMP Report
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-V
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 48
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL &
SOCIAL)
On the basis of the preliminary site visit, the infrastructure demands in the villages are
assessed on the basis of need and priority. The health infrastructure, drinking facilities are
the primary requirements analyzed. The lack of modern and specialist facilities in
hospitals needs improvement. The assessment will be identified in the socio-economic
survey, after the grant of TOR and final assessment will be submitted in final
presentation of EC.
5.5 AMENITIES / FACILITIES
The project envisages the facilities provided to workers. Provision for the same has been
made as given below: -
Table 5.2: Facilities provided to workers
S. No. Activities Capital Cost
(Rs. In Lacs)
Recurring Cost
(Rs. In Lacs)
1. Health Facility 8.00 5.00
2. Drinking Water Facility 7.00 3.00
3. Sanitation Facilities 2.00 1.00
4. Education 6.00 3.00
Total 23.00 12.00
Presently the requirements are based on the preliminary visit which will be modified and
presented during final submissions. All the basic facilities like sanitation & drinking
water, labour quarters, dining areas are provided within premises. First aid box, free
medicines &professional medical assistance/service (on call basis) will be provided.
Adequate PPE’s will be provided to all workers. Land is in the possession of R.S. Infra-
Transmission Limited. This is the existing project with all the amenities and facilities for
the project process and works.
***********
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-VI
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 49
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-VI
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-VI
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 50
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-VI
PROPOSED INFRASTRUCTURE
S.
No.
Particulars Details
1. Industrial Area (processing
Area)
Total plot area of existing unit is 21,017.5 sq. m. The proposed
expansion is coming up within the same premises.
2. Residential Area
(Non Processing Area)
No
3. Green Belt Particulars Existing Proposed Total
Green Belt 2,522.1
(12%)
2,732.3
(13%)
5,254.4
(25%)
10% green belt will be provided Outside the plant area
4. Social Infrastructure Social infrastructure available within 10-15 km from project site.
5. Connectivity S. No. Highways Distance (Km) & Direction
(From Project Boundary)
1. NH 8 1.7, NW
2. SH 19 3.4, NNW
3. SH 2C 6.6, WSW
4. SH 55 9.5, ESE
5. Sikar Road 0.45,W
*Source: - All Distances are taken with respect to
Toposheet.
6. Drinking Water Management
(Source and Supply of water)
Adequate water facility is being/will be provided.
Source of water –Existing water demand is met from
RIICO/Tanker water supply. After Expansion water demand will
be met through Ground water supply. (Borewell-1 no proposed).
The application for the ground water abstraction will be
submitted to the Office of CGWA.
7. Sewerage System Industrial waste water–No waste water is being/will be
generated from industrial process. There is water required for
cooling and quenching process. Water from the cooling operation
is left in the cooling tank. After cooling, the water will be re-used
for the processes.
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-VI
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 51
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
Domestic waste water - Approximately 3.0 KLD Domestic
wastewater is being generated from the existing unit, which is
disposed off into septic tank followed by soak pit. After
expansion to the tune of 9.0 KLD will be generated. Which will
be treated into STP (10 KLD). Treated water from STP will be
reused in greenbelt/plantation purposes. Sludge will be generated
and utilized as manure for greenbelt development/plantation
within the plant premises
8. Industrial Waste Management There is no industrial waste generated from the process.
Particulars Existing Proposed Total Mode of
Disposal
Municipal
Waste
45
Kg/day
80
Kg/day
125
Kg/day
Regional
Municipal
Corporation,
Jaipur
Coal ash 4.0
kg/day
1.0
kg/day
5.0
kg/day
Sent to brick
manufacturing
units
9. Solid Waste Management
10. Power Requirement & Supply
/ Source
Phase Demand Expected
Source
Existing Proposed Total
Operational
Phase
(kVA)
3000 1500 4500 JVVNL
D. G. Set
(kVA)
250 – 1
no
-- 250 – 1
no
From
manufacture
Fuel (For DG set/Re-Heating Furnace)
Fuel (HSD) 60 l/hr -- 60 l/hr Nearby
Petrol Pump
Coal for
Re-heating
Furnace
21
T/day
4
T/day
25
T/day
Tuna /Kandla Port
**********
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-VII
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 52
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-VII
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-VII
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 53
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-VII
REHABILITATION AND RESETTLEMENT (R & R) PLAN
7.1 POLICY TO BE ADOPTED (CENTRAL/ STATE) IN RESPECT OF THE
PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND
OUSTEES AND LANDLESS LABORERS (A BRIEF OUTLINE TO BE GIVEN).
There is no habitation in the existing project land and is an industrial land. The expansion
project is proposed to be expanded on the existing industry land premises. Thus, R & R
policy is not applicable to this project. There shall not be displacement of any population
in expansion project land. The expansion of project will slightly increase the commercial
and economical status locally.
*******************
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-VIII
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 54
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-VIII
Project : : Expansion of Angle, Flat, Bar Channel, Jaipur Section-VIII
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 55
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-VIII
PROJECT SCHEDULE & COST ESTIMATES
8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY
DATE OF COMPLETION (TIME SCHEDULE FOR THE PROJECT
TO BE GIVEN)
Proposed expansion project will be completed within twelve months after getting
Environmental Clearance from MoEF&CC and consents from RSPCB, Jaipur.
Table 8.1: Expected Time Schedule for the Project
Activities Completed
activities
Months
1 2 3 4 5 6 7 8 9 10 11 12 13
Submission of
Terms of
Reference
Application
August’2021
Terms of
Reference
Baseline Study March to May’
2021
Preparation of
Draft EIA/EMP
report
Submission of
Draft EIA to
SPCB, Raj. for
Public Hearing
Public Hearing
Submission of
Final EIA/ EMP
report for EC
Environmental
Clearance
Project : : Expansion of Angle, Flat, Bar Channel, Jaipur Section-VIII
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 56
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN
TERMS OF ECONOMIC VIABITITY OF THE PROJECT.
The total cost of the project after expansion will be Rs.72.0 Crores. (Existing–Rs. 59.0
Crore, Proposed- Rs. 13 Crore).
Table 8.2: Expenditure Proposed for Environmental Protection Activities
S.
No.
Description of Item Existing (Rs. In Lacs) Proposed (Rs. In Lacs)
Capital Cost
Recurring
Cost
Capital Cost Recurring
Cost
1 Air Pollution Control
Equipment
28.00 1.5 35.0 2.0
2. Rain water
Harvesting Structure
3.0 0.50 3.0 0.5
2 Water Pollution
Control
0.50 -- 15.0 0.5
3 Environmental
Monitoring and
Management
-- 2.0 -- 6.5
4 Green Belt
Development
1.5 0.80 3.0 1.25
5 Occupational Health
& Safety
2.5 0.50 3.0 0.50
Total 35.5 53 59.5 11.25
******************
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-IX
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 57
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-IX
Project : Expansion of Angle, Flat, Bar Channel, Jaipur Section-IX
Promoter : R.S. Infra-Transmission Limited
Gaurang Environmental Solutions Pvt. Ltd. Page 58
Report Ref: GESPL_397/2021 /ToR/87 Rev. No. 00
SECTION-IX
ANALYSIS OF PROPOSAL
9.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS
ON THEBENEFIT TO THE LOCAL PEOPLE INCLUDING TRIBAL
POPULATION, IFANY, IN THE AREA
There will be social benefits due to the proposed expansion project. Due to expansion
project, it is expected that employment will increase for people who reside nearby project
area. Approximately 280 persons will get employment after expansion (30 people during
construction phase and 250 people during operation phase). Ancillary units will also be
benefitted in the project area. The local economy will be uplifted in the project area.
Locals will get employment their expenditure and saving power will increase which will
result in better living standards. Due to green belt development, aesthetic value of local
environment will improve. Detailed Environmental management plan will be submitted
during EIA stage.
***********
GAURANG ENVIRONMENTAL SOLUTIONS PVT.LTD.
SIMPLIFYING SUSTAINABILITY
Accredited EIA Consultant Organization by NABET, QCI, New Delhi at S. No. 108 in list of
Accredited EIA Consultant Organizations (as on June’2021)
#102, SNG Shree Ratna Apartment, Peetal Factory, Banipark, Jhotwara Road, Jaipur-302016
E-mail: [email protected]