VLT® AutomationDrive FC 360 Quick Guide - Danfoss

50
MAKING MODERN LIVING POSSIBLE Quick Guide VLT ® AutomationDrive FC 360 www.danfoss.com/drives

Transcript of VLT® AutomationDrive FC 360 Quick Guide - Danfoss

MAKING MODERN LIVING POSSIBLE

Quick GuideVLT® AutomationDrive FC 360

www.danfoss.com/drives

Safety

WARNINGHIGH VOLTAGEFrequency converters contain high voltage whenconnected to AC mains input power. Installation, startup, and maintenance should be performed by qualifiedpersonnel only. Failure to perform installation, start up,and maintenance by qualified personnel could result indeath or serious injury.

WARNINGUNINTENDED STARTWhen the frequency converter is connected to AC mains,the motor may start at any time. The frequencyconverter, motor, and any driven equipment must be inoperational readiness. Failure to be in operationalreadiness when the frequency converter is connected toAC mains could result in death, serious injury,equipment, or property damage.

WARNINGDISCHARGE TIMEFrequency converters contain DC-link capacitors that canremain charged even when the frequency converter isnot powered. To avoid electrical hazards, disconnect ACmains, any permanent magnet type motors, and anyremote DC-link power supplies, including batterybackups, UPS and DC-link connections to otherfrequency converters. Wait for the capacitors to fullydischarge before performing any service or repair work.The amount of wait time is listed in the Discharge Timetable. Failure to wait the specified time after power hasbeen removed before doing service or repair could resultin death or serious injury.

Voltage [V] Minimum waiting time [minutes]

4 15

380-480 0.37-7.5 kW 11-75 kW

High voltage may be present even when the warning LEDs areoff!

Discharge Time

SymbolsThe following symbols are used in this manual.

WARNINGIndicates a potentially hazardous situation which, if notavoided, could result in death or serious injury.

CAUTIONIndicates a potentially hazardous situation which, if notavoided, may result in minor or moderate injury. It mayalso be used to alert against unsafe practices.

CAUTIONIndicates a situation that may result in equipmentor property-damage-only accidents.

NOTICEIndicates highlighted information that should beregarded with attention to avoid mistakes or operateequipment at less than optimal performance.

Approval

Safety VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark

Safety VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark

Contents

1 Quick Start 3

1.1 Identification and Variants 3

1.2 Hand On/Auto On Mode 4

1.3 Application Selections 4

1.4 Jumper Terminal 12 and 27 7

1.5 Automatic Motor Adaptation (AMA) 7

2 Introduction 8

2.1 Exploded Views 8

2.2 Product Overview 9

2.3 Additional Resources 9

2.4 Frame Sizes and Power Ratings 9

3 Installation 10

3.1 Mechanical Installation 10

3.2 Electrical Installation 11

3.2.1 General Requirements 13

3.2.2 Earth (Grounding) Requirements 13

3.2.2.1 Leakage Current (>3.5 mA) 13

3.2.3 Mains, Motor and Earth Connections 14

3.2.4 Control Wiring 14

3.2.4.1 Access 14

3.2.4.2 Control Terminal Types 15

3.2.4.3 Control Terminal Functions 15

3.2.4.4 Using Screened Control Cables 16

3.3 Serial Communication 16

4 User Interface and Programming 18

4.1 Programming 18

4.1.1 Programming with the Numerical Local Control Panel (LCP 21) 18

4.1.2 LCP 21 18

4.1.3 The Right-Key Function 19

4.2 Quick Menu 19

4.3 Main Menu 21

4.4 PM Motor Setup 22

4.5 Parameter List 23

4.5.1 Main Menu Structure 24

5 Wiring Examples 28

6 Warnings and Alarms 31

Contents VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark 1

6.1 System Monitoring 31

6.2 Warning and Alarm Types 31

6.2.1 Warnings 31

6.2.2 Alarm Trip vs. Alarm Trip Lock 31

6.3 Warning and Alarm Displays 31

6.4 Warning and Alarm Definitions 32

7 Basic Troubleshooting and FAQs 34

7.1 Start Up and Operation 34

8 Specifications 36

8.1 Power-dependent Specifications 36

8.1.1 Mains Supply 3 x 380-480 V AC 36

8.2 General Technical Data 38

8.3 Fuse Specifications 42

8.3.1 Fuses 42

8.3.2 Recommendations 42

8.3.3 CE Compliance 42

8.4 Connection Tightening Torques 43

Index 44

Contents VLT® AutomationDrive FC 360 Quick Guide

2 MG06A302 - VLT® is a registered Danfoss trademark

1 Quick Start

WARNINGImproper use could result in death, serious injury,equipment, or property damage. Before installing orusing the equipment, carefully read 1 Safety and 3 Instal-lation!

1.1 Identification and Variants

Confirm that the equipment matches the requirementsand ordering information by checking power size, voltageand overload data on the name plate of the frequencyconverter.

130B

C435

.11

CHASSIS/IP20

VLT

MADE BY DANFOSS IN CHINA

AutomationDrivewww.danfoss.com

R

T/C: FC-360HK37T4E20H2BXCDXXSXXXXAXBXP/N: 134F2970 S/N: 691950A2400.37 kW 0.5HP High OverloadIN: 3x380-480V 50/60Hz 1.24/0.99A

OUT: 3x0-Vin 0-500Hz 1.2/1.1A(Tamb. 45 C)o

1

2

3

CAUTION:SEE MANUAL

WARNING:

AND LAODSHARING BEFORE SERVICE

STORED CHARGE DO NOT TOUCH UNTIL 4 MIN. AFTER DISCONNECTIONRISK OF ELECTRIC SHOCK-DUAL SUPPLY DISCONNECT MAINS

Illustration 1.1 Name Plate 1 and 2

1 Typecode

2 Ordering number

3 Specifications

Table 1.1 Legend to Illustration 1.1

1-6: Product Name

7: OverloadH: Heavy Duty

Q: Normal Duty1)

8-10: Power Size

0.37-75 kW e.g.

K37: 0.37 kW2)

1K1: 1.1 kW11K: 11 kW etc.

11-12: Voltage Class T4: 380-480 V three phases

13-15: IP Class E20: IP20

16-17: RFI H2: C3 Class

18: Brake chopperX: No

B: Built-in4)

19: LCP X: No

20: PCB Coating C: 3C3

21: Mains terminals D: Load sharing

29-30: Embedded Fieldbus

AX: No

A0: Profibus3)

AL: Profinet3)

Table 1.2 Type Code: Selection of Different Features and Options

See for options and accessories.1) Only 11-75 kW for normal duty variants. Fieldbus unavailable fornormal duty.2) For all power sizes see 2.4 Frame Sizes and Power Ratings3) Not available yet.4) 0.37-22 kW with built-in brake chopper. 30-75 kW external brakechopper only.

130B

C437

.10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

F C - 3 6 0 H T 4 E 2 0 H 2 X X C D X X S X X X X A X B X

Q B 0

L

A

A

Illustration 1.2 Typecode String

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1.2 Hand On/Auto On Mode

After installation (see 3 Installation), there are two simpleways to start up the frequency converter, Hand On andAuto On mode. At the first power-up it is in auto on mode.

130B

D06

2.10

D HandOn Reset

AutoOn

OKOn

Warn

Alarm

Illustration 1.3 Location of Hand On, Off/Reset and Auto Onkeys on the NLCP

• Press [Hand On] to provide a local start commandto the frequency converter. Press [] and [] toincrease and decrease speed.

• Press [Off/Reset] to stop the frequency converter.

• Press [Auto On] to control the frequencyconverter either via control terminals or serialcommunication.

CAUTIONSince the frequency converter is in auto on mode at firstpower up, the frequency converter may start the motordirectly.

NOTICE5-12 Terminal 27 Digital Input has coast inverse as defaultsetting. Connect terminals 12 and 27 to test Hand On/Auto On running.

For LCP operation, see 4 User Interface and Programming.

1.3 Application Selections

Use the selections for quick application set-up of the mostcommon applications by setting 0-16 Application Selections.When necessary, the selections can be modified forindividual needs. All selections are for Auto On mode.

NOTICEWhen an application is selected, relevant parameters areautomatically set. Customer specific configuration of allparameters based on specific requirements is stillpossible.

CAUTIONIf any of the applications below are selected, relay 1 willbe set to [Running] and relay 2 will be set to [Alarm]

ApplicationPumps, fans, compressors

130B

C43

0.10

+24V 12

DI1 18

DI2 19

DI3 27

DI4 29

DI5 32

DI6 33

DI7 31

COM 20

+10V 50

AI1 53 - +

AI2 54

COM 55

AO1 45

AO2 42

1

2

3

4

5

6

R1

R2

FC 360

Start

Coast inverse

Jog

4-20mA

DescriptionFor applications where avalue (e.g. pressure,temperature) must bekept at a desired level bysensor feedback

Parameter settings

1-00 (Configuration Mode): [3] Process Close Loop1-03 (Torque Characteristics): [1] Variable Torque3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [0] No Function4-12 (Motor Low Limit): 30.0 Hz4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27 Selection): [2] Coast Inverse5-14 (DI 32 Selection): [14] Jog5-40 (Relay 1 Selection): Running5-40 (Relay 2 Selection): Alarm6-22 (AI 54 Low): 4.0 mA6-23 (AI 54 High): 20.0 mA6-29 (AI 54 Mode): [0] Current Mode6-70 (Term 45 Mode): [0] 0-20 mA6-71 (AO45): [100] Output freq6-90 (Term 42 Mode): [0] 0-20 mA6-91 (AO42): [103] Motor current7-20 (Process CL feedback source): [2] Analog input 54

Table 1.3 [1] Process Closed Loop

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ApplicationLocal/Remote

130B

C43

1.10

+24V 12

DI1 18

DI2 19

DI3 27

DI4 29

DI5 32

DI6 33

DI7 31

COM 20

+10V 50

AI1 53

- +AI2 54

COM 55

AO1 45

AO2 42

1

2

3

4

5

6

R1

R2

FC 360

Start

Coast inverse

Setup select

4-20mA

DescriptionFor applicationswhere the speedreference can beswitched betweenlocal potentiometerand remote currentsignal

Parameter settings Setup 1 Setup 2

0-10 (Active Set-up)

[9] Multi Set-up [9] Multi Set-up

0-12 (Link Set-up) [20] Linked [20] Linked

1-00 (ConfigurationMode)

[0] Speed Open Loop [0] Speed Open Loop

3-00 (Ref Range) [0] Min- Max [0] Min- Max

3-15 (Ref Source 1) [1] AI 53 [2] AI 54

3-16 (Ref Source 2)

4-12 (Motor LowLimit)

25.0 Hz 25.0 Hz

4-14 (Motor HighLimit)

50.0 Hz 50.0 Hz

5-10 (DI 18Selection)

[8] Start [8] Start

5-12 (DI 27Selection)

[2] Coast Inverse [2] Coast Inverse

5-14 (DI 32Selection)

[23] Set-up select [23] Set-up select

5-40 (Relay 1Selection)

Running Running

5-40 (Relay 2Selection)

Alarm Alarm

6-10 (AI 53 Low) 0.07 V

6-11 (AI 53 High) 10 V

6-19 (AI 53 Mode) [1] Voltage Mode

6-22 (AI 54 Low) 4.0 mA

6-23 (AI 54 High) 20.0 mA

6-29 (AI 54 Mode) [0] Current Mode

6-70 (Term 45Mode)

[0] 0-20 mA [0] 0-20 mA

6-71 (AO45) [100] Output freq [100] Output freq

6-90 (Term 42Mode)

[0] 0-20 mA [0] 0-20 mA

6-91 (AO42) [103] Motor current [103] Motor current

Table 1.4 [2] Local/Remote

ApplicationConveyors, extruders

130B

C43

2.10

+24V 12

DI1 18

DI2 19

DI3 27

DI4 29

DI5 32

DI6 33

DI7 31

COM 20

+10V 50

AI1 53

AI2 54

COM 55

AO1 45

AO2 42

1

2

3

4

5

6

R1

R2

FC 360

Start

Coast inverse

DescriptionFor running at a stablespeed by a voltagereference signal.

Parameter settings

1-00 (Configuration Mode): [0] Speed Open Loop3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [1] AI 534-12 (Motor Low Limit): 25.0 Hz4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27 Selection): [2] Coast Inverse5-40 (Relay 1 Selection): Running5-40 (Relay 2 Selection): Alarm6-10 (AI 53 Low): 0.07 V6-11 (AI 53 High): 10 V6-19 (AI 53 Mode): [1] Voltage Mode6-70 (Term 45 Mode): [0] 0-20 mA6-71 (AO45): [100] Output freq6-90 (Term 42 Mode): [0] 0-20 mA6-91 (AO42): [103] Motor current

Table 1.5 [3] Speed Open Loop

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ApplicationMachine tools, texturizers

130B

C433

.11

+24 V 12

DI1 18

DI2 19

DI3 27

DI4 29

DI5 32A

DI6 33B

DI7 31

COM 20

50

AI1 53

AI2 54

COM 55

AO1 45

AO2 42

1

2

3

4

5

6

R1

R2

FC 360

Start

Coast inverse

+10 V

DescriptionFor precise speedapplications with 24 Vencoder feedback

Parameter settings

1-00 (Configuration Mode): [1] Speed Close Loop3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [1] AI 533-16 (Ref Source 2): [11] Local Bus Ref4-12 (Motor Low Limit): 20.0 Hz4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27Selection): [2] Coast Inverse5-14 (DI 32 Selection): [82] Encoder input B5-15 (DI 33 Selection): [81] Encoder input A5-40 (Relay 1 Selection): Running5-40 (Relay 2 Selection): Alarm6-10 (AI 53 Low): 0.07 V6-11 (AI 53 High): 10 V6-19 (AI 53 Mode): [1] Voltage Mode6-70 (Term 45 Mode): [0] 0-20 mA6-71 (AO45): [100] Output freq6-90 (Term 42 Mode): [0] 0-20 mA6-91 (AO42): [103] Motor current7-00 (Speed PID Feedback Source): [1] 24 V encoder

Table 1.6 [4] Speed Close Loop

ApplicationIndustrial washingmachines, conveyors

130B

C43

4.10

+24V 12

DI1 18

DI2 19

DI3 27

DI4 29

DI5 32

DI6 33

DI7 31

COM 20

+10V 50

AI1 53

AI2 54

COM 55

AO1 45

AO2 42

1

2

3

4

5

6

R1

R2

FC 360

Start

Coast inverse

Pre set ref bit 0

Pre set ref bit 1

Pre set ref bit 2

DescriptionFor applications with8 different speeds bydigital input. By usinganother digital input,16 speeds arepossible.

Parameter settings

1-00 (Configuration Mode): [0] Speed Open Loop3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [0] No Function4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27 Selection): [2] Coast Inverse5-13 (DI 29 Selection): [16] Preset ref bit 05-14 (DI 32 Selection): [17] Preset ref bit 15-15 (DI 23 Selection): [18] Preset ref bit 26-70 (Term 45 Mode): [0] 0-20 mA6-71 (AO45): [100] Output freq6-90 (Term 42 Mode): [0] 0-20 mA6-91 (AO42): [103] Motor current

Table 1.7 [5] Multi-speed

NOTICEFor further examples, refer to 5 Wiring Examples.

Quick Start VLT® AutomationDrive FC 360 Quick Guide

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1.4 Jumper Terminal 12 and 27

When using factory default programming values, jumperwire may be required between terminal 12 and terminal 27for the frequency converter to operate.

• Digital input terminal 27 is designed to receive an24 V DC external interlock command. In manyapplications, the user wires an external interlockdevice to terminal 27

• When no interlock device is used, wire a jumperbetween control terminal 12 to terminal 27. Thisprovides internal 24 V signal on terminal 27

• No signal present prevents the unit fromoperating

1.5 Automatic Motor Adaptation (AMA)

Automatic motor adaptation (AMA)It is highly recommended to run AMA because it measuresthe electrical characteristics of the motor to optimizecompatibility between the frequency converter and themotor under VVCplus mode.

• The frequency converter builds a mathematicalmodel of the motor for regulating output motorcurrent thus enhancing motor performance.

• Some motors may be unable to run the completeversion of the test. In that case, select Enablereduced AMA

• If warnings or alarms occur, see 6 Warnings andAlarms

• Run this procedure on a cold motor for bestresults

To run AMA using the numeric LCP (NLCP)1. By default parameter setting, connect terminal 12

and 27 before running AMA.

2. Enter the main menu.

3. Go to parameter group 1-** Load and Motor.

4. Press [OK].

5. Set motor parameters using name plate data forparameter group J1-1-2* Motor Data.

6. Set motor cable length in 1-42 Motor Cable Length

7. Go to 1-29 Automatic Motor Adaptation (AMA).

8. Press [OK].

9. Select [1] Enable complete AMA.

10. Press [OK].

11. The test will run automatically and indicate whenit is complete.

NOTICEAMA function in FC 360 does not cause the motorto run and it does not harm the motor.

Quick Start VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark 7

1 1

2 Introduction

2.1 Exploded Views

130B

C439

.10

17

16

15

14

13

12

11

10

9

8

7

65

4

3

2

1

0302

01

0504

Illustration 2.1 Exploded View J1-J5 (0.37-22 kW), IP20

1 NLCP (accessory) 10 2-Pole Relay 2 (0.37-7.5 kW)3-Pole Relay 2 (11-22 kW)

2 Control cassette 11 Mains terminal

3 RFI switch (screw M3x12 only) 12 Cable strain relief (0.37-2.2 kW: accessory)

4 Removable fan assembly 13 RS-485 com pluggable terminal

5 Grounding clamp (accessory) 14 Fixed I/O terminals

6 Shielded cable grounding clamp and strain relief(accessory)

15 Fixed I/O terminals

7 Motor terminal (U V W) and brake and load sharingterminal

16 Terminal cover

8 PE ground 17 Option-B (MCB102/103 accessories)

9 3-Pole relay 1

Table 2.1 Legend to Illustration 2.1

Introduction VLT® AutomationDrive FC 360 Quick Guide

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22

2.2 Product Overview

A frequency converter is an electronic motor controllerthat converts AC mains input into a variable AC waveformoutput. The frequency and voltage of the output areregulated to control the motor speed or torque. Thefrequency converter can vary the speed of the motor inresponse to system feedback, such as changingtemperature or pressure for controlling fan, compressor, orpump motors. The frequency converter can also regulatethe motor by responding to remote commands fromexternal controllers.

In addition, the frequency converter monitors the systemand motor status, issues warnings or alarms for faultconditions, starts and stops the motor, optimizes energyefficiency, and offers many more control, monitoring, andefficiency functions. Operation and monitoring functionsare available as status indications to an outside controlsystem or serial communication network.

2.3 Additional Resources

Other resources are available to understand advancedfrequency converter functions and programming.

• The Programming Guide provides greater detailon working with parameters.

• The Design Guide is intended to provide detailedcapabilities and functionality to design motorcontrol systems.

• Optional equipment is available that may changesome of the procedures described. Be sure to seethe instructions supplied with those options forspecific requirements.

Contact the local Danfoss supplier or go towww.danfoss.com/Products/Literature/VLT+Technical+Documentation.htm for downloads.

2.4 Frame Sizes and Power Ratings

Frame size380-480 V

J1 J2 J3 J4 J5 J6 J7

Power size[kW]

0.37-2.2 3.0-5.5 7.5 11-15 18.5-22 30-45 55-75

Dimensions[mm]

A a D

CBb

130B

C449

.10

Height A 210 272.5 272.5 317.5 410 520 550

Width B 75 90 115 133 150 233 308

Depth C(with option B)

168 (181) 168 (181) 168 (181) 245 (258) 245 (258) 242 332

Mounting holes

a 198 260 260 297.5 390

b 60 70 90 105 120

Mounting screw M4 M5 M5 M6 M6

Table 2.2 Frames Sizes, Power Ratings and Dimensions

Introduction VLT® AutomationDrive FC 360 Quick Guide

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2 2

3 Installation

3.1 Mechanical Installation

Select the best possible operation site by considering:• Ambient operating temperature

• Installation method

• How to cool the unit

• Position of the frequency converter

• Cable routing

• Power source supplying correct voltage andnecessary current

• Motor current rating within the maximum currentfrom the frequency converter

• Correct rating of external fuses and circuitbreakers

Cooling and Mounting:• Top and bottom clearance for air cooling must be

provided, see Table 3.1 for clearance requirements

• Derating for temperatures starting from 45 °Cand elevation 1000 m above sea level must beconsidered. See the equipment Design Guide fordetailed information.

Enclosure J1-J5 J6/J7

Clearance above and below theunit [mm]

100 100-200

Table 3.1 Minimum Airflow Clearance Requirements

• Mount the unit vertically

• IP20 units (but NOT IP21 units) allow side-by-sideinstallation

• Improper mounting can result in over heatingand reduced performance

• Use the slotted mounting holes on the unit forwall mounting, when provided

• See 8.4 Connection Tightening Torques for propertightening specifications.

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3.2 Electrical Installation

This section contains detailed instructions for wiring the frequency converter.

130B

C438

.12

3 Phasepowerinput

Switch ModePower Supply

Motor

Analog Output

Interface

(PNP) = Source(NPN) = Sink

ON=TerminatedOFF=Open

Brakeresistor

91 (L1)92 (L2)93 (L3)

PE

50 (+10 V OUT)

53 (A IN)

54 (A IN)

55 (COM A IN)

0/4-20 mA

12 (+24 V OUT)

31 (D IN)

18 (D IN)

20 (COM D IN)

10 V DC15 mA 100 mA

+ - + -

(U) 96(V) 97

(W) 98(PE) 99

(A OUT) 45

(A OUT) 42

(P RS-485) 68

(N RS-485) 69

(COM RS-485) 61

0V

5V

S801

0/4-20 mA

RS-485RS-485

03

+10 V DC

0/4-20 mA0-10 V DC

24 V DC

02

01

05

04

240 V AC, 2 A

24 V (NPN) 0 V (PNP)

0 V (PNP)24 V (NPN)

19 (D IN)

24 V (NPN) 0 V (PNP)27

24 V

0 V

(D IN/OUT)

0 V (PNP)24 V (NPN)

(D IN/OUT)

0 V

24 V29

24 V (NPN) 0 V (PNP)

0 V (PNP)24 V (NPN)

33 (D IN)

32 (D IN)

95

P 5-00

21 O

N

(+UDC) 82

(BR) 81

24 V (NPN) 0 V (PNP)

0-10 V DC

(-UDC) 88

RFI

3)

0 V

240 V AC, 2 A

Relay 1

1)

Relay 2 2)

4)

06

Illustration 3.1 Basic Wiring Schematic Drawing

A=Analog, D=Digital1) Built-in brake chopper available from 0.37-22 kW2) Relay 2 is 2-pole for J1-J3 and 3-pole for J4-J7. Relay 2 of J4-J7 with terminals 4, 5 and 6 same NO/NC logic as Relay 1.3) Dual DC choke in 30-75 kW4) Switch S801 (bus terminal) can be used to enable termination on the RS-485 port (terminals 68 and 69).

Installation VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark 11

3 3

130B

D39

1.11

1

23

4

5

6

78

9 10

ResetAuto

OnHand

On

OK

Back

Menu

Status QuickMenu

MainMenu

PE

UVW

L1L2L3PE

Illustration 3.2 Typical Electrical Connection

1 PLC 6 Min. 200 mm (7.9 in) between control cables, motor and mains

2 Frequency converter 7 Motor, 3-phase and PE

3 Output contactor (Generally not recommended) 8 Mains, 3-phase and reinforced PE

4 Earth (grounding) rail (PE) 9 Control wiring

5 Cable insulation (stripped) 10 Equalising min. 16 mm2 (0.025 in)

Table 3.2 Legend to Illustration 3.2

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3.2.1 General Requirements

WARNINGEQUIPMENT HAZARD!Rotating shafts and electrical equipment can behazardous. Extreme care should be taken to protectagainst electrical hazards when applying power to theunit. All electrical work must conform to national andlocal electrical codes and installation, start up, andmaintenance should only be performed by trained andqualified personnel. Failure to follow these guidelinescould result in death or serious injury.

CAUTIONWIRING ISOLATION!Run input power, motor wiring and control wiring inthree separate metallic conduits or use separatedshielded cable for high frequency noise isolation. Failureto isolate power, motor and control wiring could resultin less than optimum frequency converter and associatedequipment performance.Run motor cables from multiple frequency convertersseparately. Induced voltage from output motor cablesrun together can charge equipment capacitors even withthe equipment turned off and locked out.

• An electronically activated function within thefrequency converter provides overload protectionfor the motor. The overload provides Class 20motor protection. See 6 Warnings and Alarms fordetails on the trip function.

Wire Type and Ratings

• All wiring must comply with local and nationalregulations regarding cross-section and ambienttemperature requirements.

• Danfoss recommends that all power connectionsbe made with a minimum 75 °C rated copperwire.

• See 8 Specifications for recommended wire sizes.

3.2.2 Earth (Grounding) Requirements

WARNINGGROUNDING HAZARD!For operator safety, it is important to ground thefrequency converter properly by a certified electricalinstaller in accordance with national and local electricalcodes as well as instructions contained within thisdocument. Ground currents are higher than 3.5 mA.Failure to ground the frequency converter properly couldresult in death or serious injury.

• Proper protective grounding for equipment withground currents higher than 3.5 mA must beestablished, see 3.2.2.1 Leakage Current (>3.5 mA)

• A dedicated ground wire is required for inputpower, motor power and control wiring

• Use the clamps provided with the equipment forproper ground connections

• Do not ground one frequency converter toanother in a “daisy chain” fashion (seeIllustration 3.3)

• Keep the ground wire connections as short aspossible

• Using high-strand wire to reduce electrical noiseis recommended

• Follow motor manufacturer wiring requirements

130B

C500

.10

FC 1

FC 1

FC 2

FC 2

FC 3

FC 3

PE

PE

Illustration 3.3 Grounding Principle

3.2.2.1 Leakage Current (>3.5 mA)

Follow national and local codes regarding protectiveearthing of equipment with a leakage current > 3.5 mA.The earth leakage current depends on various systemconfigurations including RFI filtering, screened motorcables, and frequency converter power.

EN/IEC61800-5-1 (Power Drive System Product Standard)requires special care if the leakage current exceeds 3.5 mA.Earth grounding must be reinforced in one of thefollowing ways:

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MG06A302 - VLT® is a registered Danfoss trademark 13

3 3

• Earth ground wire of at least 10 mm2 (copperwire)

• Two separate earth ground wires both complyingwith the dimensioning rules

See EN 60364-5-54 § 543.7 for further information.

Using RCDsWhere residual current devices (RCDs), also known as earthleakage circuit breakers (ELCBs), are used, comply with thefollowing:

• Use RCDs of type B only which are capable ofdetecting AC and DC currents

• Use RCDs with an inrush delay to prevent faultsdue to transient earth currents

• Dimension RCDs according to the system configu-ration and environmental considerations

3.2.3 Mains, Motor and Earth Connections

WARNINGINDUCED VOLTAGE!Run output motor cables from multiple frequencyconverters separately. Induced voltage from outputmotor cables run together can charge equipmentcapacitors even with the equipment turned off andlocked out. Failure to run output motor cables separatelycould result in death or serious injury.

Earthing (grounding) clamps are provided for motor wiring(see Illustration 3.4).

• Do not install power factor correction capacitorsbetween the frequency converter and the motor

• Do not wire a starting or pole-changing devicebetween the frequency converter and the motor

• Follow motor manufacturer wiring requirements

• All frequency converters may be used with anisolated input source as well as with groundreference power lines. When supplied from anisolated mains source (IT mains or floating delta)or TT/TN-S mains with a grounded leg (groundeddelta), set 14-50 RFI Filter to OFF (size J6-J7) orremove the RFI screw (J1-J5). When off, theinternal RFI filter capacitors between the chassisand the intermediate circuit are isolated to avoiddamage to the intermediate circuit and to reduceearth capacity currents in accordance with IEC61800-3.

• Do not install switch between the frequencyconverter and the motor in IT mains.

130B

C501

.10

0102

0304

05

Illustration 3.4 Mains, Motor and Earth Connections

Illustration 3.4 represents mains input, motor, and earthgrounding for basic frequency converters. Actual configu-rations vary with unit types and optional equipment.

3.2.4 Control Wiring

3.2.4.1 Access

• Remove access cover plate with a screw driver.See Illustration 3.5.

130B

C504

.10

Illustration 3.5 Control Wiring Access for J1-J7 Enclosures

Installation VLT® AutomationDrive FC 360 Quick Guide

14 MG06A302 - VLT® is a registered Danfoss trademark

33

3.2.4.2 Control Terminal Types

Illustration 3.6 shows the frequency converter controlterminals. Terminal functions and default settings aresummarized in Table 3.3.

42 45

12 18 19 27 29 31 32 33 20 50 53 54 55

130B

C505

.12

Illustration 3.6 Control Terminal Locations

See 8.2 General Technical Data for terminal ratings details.

Terminal

Parameter

Defaultsetting Description

Digital I/O, Pulse I/O, Encoder

12 - +24 V DC24 V DC supply voltage.Maximum output current is100 mA for all 24 V loads.

18 5-10 [8] StartDigital inputs.

19 5-11 [10] Reversing

31 5-16 [0] No operation Digital input, pulse input.

32 5-14 [0] No operationDigital input, 24 V encoder.

33 5-15 [0] No operation

275-125-30

DI [2] CoastinverseDO [0] Nooperation

Selectable for either digitalinput, digital output orpulse output. Defaultsetting is digital input.

295-135-31

DI [14] JogDO [0] Nooperation

20 - Common for digital inputs

and 0 V potential for 24 Vsupply.

Analog inputs/outputs

42 6-91 [0] No operation Programmable analogoutput. The analog signalis 0-20 mA or 4-20 mA at a

maximum of 500 Ω. Canalso be configured asdigital outputs

45 6-71 [0] No operation

Terminal

Parameter

Defaultsetting Description

50 - +10 V DC

10 V DC analog supplyvoltage. 15 mA maximumcommonly used forpotentiometer orthermistor.

53 6-1* Reference Analog input. Selectablefor voltage or current.54 6-2* Feedback

55 - Common for analog input

Serial communication

61 -

Integrated RC-Filter forcable screen. ONLY forconnecting the screenwhen experiencing EMCproblems.

68 (+) 8-3* RS-485 Interface. A controlcard switch is provided fortermination resistance.

69 (-) 8-3*

Relays

01, 02,03

5-40 [0] [0] No operationForm C relay output. Theserelays are in variouslocations depending uponthe frequency converterconfiguration and size.Usable for AC or DCvoltage and resistive orinductive loads.RO2 in J1-J3 enclosure is 2-pole, only terminals 04 and05 are available

04, 05,06

5-40 [1] [0] No operation

Table 3.3 Terminal Descriptions

3.2.4.3 Control Terminal Functions

Frequency converter functions are commanded byreceiving control input signals.

• Each terminal must be programmed for thefunction it will be supporting in the parametersassociated with that terminal. See Table 3.3 forterminals and associated parameters.

• It is important to confirm that the controlterminal is programmed for the correct function.See 4 User Interface and Programming for detailson accessing parameters and for details onprogramming.

• The default terminal programming is intended toinitiate frequency converter functioning in atypical operational mode.

Installation VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark 15

3 3

3.2.4.4 Using Screened Control Cables

Correct screeningThe preferred method in most cases is to secure controland serial communication cables with screening clampsprovided at both ends to ensure best possible highfrequency cable contact.If the earth potential between the frequency converter andthe PLC is different, electric noise may occur that willdisturb the entire system. Solve this problem by fitting anequalizing cable as close as possible to the control cable.Minimum cable cross section: 16 mm2.

12

PE

FC

PE

PLC

130B

B922

.12

PE PE<10 mm

Illustration 3.7 Screening Clamps at Both Ends

1 Min. 16 mm2

2 Equalizing cable

Table 3.4 Legend to Illustration 3.7

50/60 Hz ground loopsWith very long control cables, ground loops may occur. Toeliminate ground loops, connect one end of the screen-to-ground with a 100 nF capacitor (keeping leads short).

100nF

FC

PEPE

PLC

<10 mm 130B

B609

.12

Illustration 3.8 Connection with a 100 nF Capacitor

Avoid EMC noise on serial communicationThis terminal is connected to earth via an internal RC link.Use twisted-pair cables to reduce interference betweenconductors. The recommended method is in Illustration 3.9:

PE

FC

PE

FC

130B

B923

.12

PE PE

696861

696861

12

<10 mm

Illustration 3.9 Twisted-pair Cables

1 Min. 16 mm2

2 Equalizing cable

Table 3.5 Legend to Illustration 3.9

Alternatively, the connection to terminal 61 can beomitted:

PE

FC

PE

FC

130B

B924

.12

PE PE

69696868

12

<10 mm

Illustration 3.10 Twisted-pair Cables without Terminal 61

1 Min. 16 mm2

2 Equalizing cable

Table 3.6 Legend to Illustration 3.10

3.3 Serial Communication

Connect RS-485 serial communication wiring to terminals(+)68 and (-)69.

• Screened serial communication cable isrecommended

• See 3.2.2 Earth (Grounding) Requirements forproper grounding

61

68

69

+

130B

B489

.10

RS-485

Illustration 3.11 Serial Communication Wiring Diagram

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33

For basic serial communication set-up, select the following:

1. Protocol type in 8-30 Protocol.

2. Frequency converter address in 8-31 Address.

3. Baud rate in 8-32 Baud Rate.

• Two communication protocols are internal to thefrequency converter. Follow motor manufacturerwiring requirements.

Danfoss FC

Modbus RTU

• Functions can be programmed remotely usingthe protocol software and RS-485 connection orin parameter group 8-** Communications andOptions

• Selecting a specific communication protocolchanges various default parameter settings tomatch that protocol’s specifications along withmaking additional protocol-specific parametersavailable

Installation VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark 17

3 3

4 User Interface and Programming

4.1 Programming

4.1.1 Programming with the NumericalLocal Control Panel (LCP 21)

The FC 360 supports graphic and numerical local controlpanels as well as blind covers. This chapter coversprogramming with LCP 21. For programming with theGLCP, see the VLT® AutomationDrive FC 360 ProgrammingGuide.

NOTICEThe frequency converter can also be programmed from aPC via RS-485 com-port by installing the MCT-10 Setupsoftware. This software can either be ordered using codenumber 130B1000 or downloaded from the Danfoss Website: www.danfoss.com/BusinessAreas/DrivesSolutions/softwaredownload

4.1.2 LCP 21

The LCP 21 is divided into four functional sections.

A. Numeric display

B. Menu key

C. Navigation keys and indicator lights (LEDs)

D. Operation keys and indicator lights (LEDs)

130B

C506

.10

Setup 1A

B

C

D

5

12

13 14 15

10

11

10

9

6

7

8

4

1

2

3

Menu

Status QuickMenu

MainMenu

HandOn

OReset

AutoOn

Back

OKOn

Warn

Alarm

Illustration 4.1 View of the LCP 21

A. Numeric DisplayThe LCD-display is back-lit with 1 numeric line. All data isdisplayed in the LCP.

1 Set-up number shows the active set-up and the edit set-up. If the same set-up acts as both active and edit set-up,only that set-up number is shown (factory setting). Whenactive and edit set-up differ, both numbers are shown inthe display (Setup 12). The number flashing, indicates theedit set-up.

2 Parameter number.

3 Parameter value.

4 Motor direction is shown to the bottom left of the display– indicated by a small arrow pointing either clockwise orcounterclockwise.

5 The triangle indicates if the LCP is in status, quick menu ormain menu.

Table 4.1 Legend to Illustration 4.1

130B

D13

5.10

Setup 12

INDEX

AHPVkWsrpmHz%n2n1 n3

p5 p4p3 p2 p1

Illustration 4.2 Display Information

B. Menu KeyPress [Menu] to select between status, quick menu or mainmenu.

C. Navigation keys and indicator lights (LEDs)

6 Green LED/On: Control section is working.

7 Yellow LED/Warn.: Indicates a warning.

8 Flashing Red LED/Alarm: Indicates an alarm.

9 [Back]: For moving to the previous step or layer in thenavigation structure

10 Arrows [] []: For maneuvering between parameter groups,

parameters and within parameters or increasing/decreasingparameter values. Can also be used for setting localreference.

11 [OK]: For selecting a parameter and for accepting changes toparameter settings

12 []: For moving from left to right within the parameter valuein order to change each digit individually. See description in4.1.3 The Right-Key Function.

Table 4.2 Legend to Illustration 4.1

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

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44

D. Operation keys and indicator lights (LEDs)

13 [Hand On]: Starts the motor and enables control of thefrequency converter via the LCP.

NOTICE5-12 Terminal 27 Digital Input has coast inverse asdefault setting. This means that [Hand On] will notstart the motor if there is no 24 V to terminal 27.

14 [Off/Reset]: stops the motor (off). If in alarm mode thealarm will be reset.

15 [Auto On]: frequency converter is controlled either viacontrol terminals or serial communication.

Table 4.3 Legend to Illustration 4.1

4.1.3 The Right-Key Function

WARNINGThe [Off/Reset] key is not a safety switch. It does notdisconnect the frequency converter from mains.

Press [] to edit any of the four digits on the displayindividually. When pressing [] once, the cursor moves tothe first digit and the digit starts flashing as shown inIllustration 4.3. Press the [] [] to change the value.Pressing [] will not change the value of the digits ormove the decimal point.

130B

C440

.10

Setup 1

Setup 1

Setup 1

Setup 1

Setup 1

Illustration 4.3 Right Key Function

[] can also be used for moving between parametergroups: when in main menu, press the right key to moveto the first parameter in the next parameter group (e.g.move from 0-03 Regional Settings [0] International to1-00 Configuration Mode [0] Open loop).

4.2 Quick Menu

The Quick Menu gives easy access to the most frequentlyused parameters.

1. To enter the Quick Menu, press [Menu] untilindicator in display is placed above Quick Menu.

2. Press [] [] to select either QM1 or QM2, thenpress [OK].

3. Press [] [] to browse through the parametersin the Quick Menu.

4. Press [OK] to select a parameter.

5. Press [] [] to change the value of a parametersetting.

6. Press [OK] to accept the change.

7. To exit, press either [Back] twice (or three times ifin QM” and QM3) to enter Status, or press [Menu]once to enter Main Menu.

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark 19

4 4

130BC445.11

1-22

XXX

X V

Mot

or

nom

inal

sp

eed

QM

1

0-01

[0]

1-10

[0]

1-24

XXX

X A

Lang

uage

Mot

or Ty

pe

PM M

otor

Asyn

chro

nous

Mot

or

1-20

XXX

X kW

Mot

or p

ower

Mot

or vo

ltage

Mot

or C

ont.

Rat

ed To

rque

1-26

XXX

X1-

23 X

XXX

Hz

Stat

or

Resis

tanc

e

Mot

or fr

eque

ncy

1-25

XXX

X rp

m

(Rs)

1-30

XXX

X

1-39

XXX

X

1-40

XXX

X

30-8

0 XX

XX

1-25

XXX

X rp

m

1-24

XXX

X A

Mot

or C

urre

nt

3-02

XXX

X Hz

3-03

XXX

X Hz

3-41

XXX

X S

3-42

XXX

X S

5-12

[2]

1-29

[1]

Min

imum

Ref

eren

ce

Max

imum

Ref

eren

ce

Ram

p 1

Ram

p up

Tim

e

Ram

p 1

Ram

p Do

wn

Tim

e

Term

inal

27

Digi

tal in

put

AMA

Mot

or P

oles

Back

EM

F at

10

00 R

PM

d-ax

is In

duct

ance

(Ld)

Basic

Mot

or S

etup

Adv.

Mot

or S

etup

Enco

der S

etup

QM

2

BMS

AMS

ES

5-70

XXX

X

5-71

[0]

1-30

XXX

X

1-39

XXX

X

1-90

[0]

2-10

[0]

4-16

XXX

X %

4-17

XXX

X %

4-18

XXX

X %

1-00

[0]

1-01

[1]

1-10

[0]

1-24

XXX

X A

1-20

XXX

X kW

1-22

XXX

X V

Mot

or

nom

inal

sp

eed

PM M

otor

Asyn

chro

nous

Mot

or

Mot

or p

ower

Mot

or vo

ltage

Mot

or C

ont.

Rate

d To

rque

1-26

XXX

X1-

23 X

XXX

Hz

Stat

or

Resis

tanc

e

Mot

or fr

eque

ncy

1-25

XXX

X rp

m

(Rs)

1-30

XXX

X

1-40

XXX

X

30-8

0 XX

XX

1-25

XXX

X rp

m

1-24

XXX

X A

Mot

or C

urre

nt

Mot

or P

oles

Back

EM

F at

10

00 R

PM

d-ax

is In

duct

ance

(Ld)

1-39

XXX

X 4-19

XXX

X Hz

4-14

XXX

X Hz

Stat

or

Resis

tanc

e (R

s)

Mot

or P

oles

Mot

or

Ther

mal

Pro

tect

ion

Brak

e Fu

nctio

n

Torq

ue Li

mit

Mot

or M

ode

Torq

ue Li

mit

Gene

rato

r Mod

e

Curre

nt Li

mit

Term

32/

33 P

ulse

s pe

r Rev

olut

ion

Term

32/

33

Enco

der D

irect

ion

QM 3

QM

4Q

M 5

L10C

SFS

Last

10

Chan

ges

Sinc

e Fa

ctor

y Set

ting

Chan

ges M

ade

Alar

m Lo

gTB

D

Mot

or C

urre

nt

Mot

or

nom

inal

sp

eed

Mot

or

nom

inal

sp

eed

Mot

or

Curre

nt M

ode

Mot

or C

ontro

l Pr

incip

le

Mot

or Ty

pe

Mot

or S

peed

Hig

h Li

mit

[Hz]

Max

Out

put F

requ

ency

Illus

trat

ion

4.4

Qui

ck M

enu

Str

uctu

re

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

20 MG06A302 - VLT® is a registered Danfoss trademark

44

4.3 Main Menu

The Main Menu gives access to all parameters.

1. To enter the Main Menu, press [Menu] untilindicator in display is placed above Main Menu.

2. [] []: browse through the parameter groups.

3. Press [OK] to select a parameter group.

4. [] []: browse through the parameters in thespecific group.

5. Press [OK] to select the parameter.

6. [] and [] []: set/change the parameter value.

7. Press [OK] to accept the value.

8. To exit, press either [Back] twice (or three timesfor array parameters) to enter Main Menu, orpress [Menu] once to enter Status.

See Illustration 4.5 for the principles of changing the valueof continuous, enumerated and array parameters.

130B

C446

.10

Setup 1

Setup 1

Setup 1

Setup 1

Setup 1

Setup 1

Setup 1

Setup 1

1

2

3

4

5

6

7

10

11

12

OK

OK

Back

8

Back

Setup 1

2 x

+ OK

9

OK

Illustration 4.5 Main Menu Interactions - ContinuousParameters

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark 21

4 4

1 [OK]: The first parameter in the group is shown.

2 Press [] repeatedly to move down to the desired

parameter.

3 Press [OK] to start editing.

4 []: First digit flashing (can be edited).

5 []: Second digit flashing (can be edited).

6 []: Third digit flashing (can be edited).

7 []: Decreases the parameter value, the decimal point

changes automatically

8 []: Increases the parameter value.

9 [Back]: Cancel changes, return to 2)[OK]: Accept changes, return to 2)

10 [][]: Select parameter within the group.

11 [Back]: Removes the value and shows the parameter group.

12 [][]: Select group.

Table 4.4 Changing Values in Continuous Parameters

For enumerated parameters the interaction is similar butthe parameter value is shown in brackets, because of theLCP 21 digits limitation (4 large digits) and the enum canbe greater than 99. When the enum value is greater than99, the LCP 21 can only display the first part of thebracket.

130B

C447

.11

Setup 1

Setup 1

Setup 1

1

2

3

4

5

6OK

OK

Back

7

OKBack

Illustration 4.6 Main Menu Interactions - EnumeratedParameters

1 [OK]: The first parameter in the group is shown.

2 Press [OK] to start editing.

3 [][]: Change parameter value (flashing).

4 Press [Back] to cancel changes or [OK] to accept changes(return to screen 2).

5 [][]: Select parameter within the group.

6 [Back]: Removes the value and shows the parameter group.

7 [][]: Select group.

Table 4.5 Changing Values in Enumerated Parameters

Array parameters function as follows:

130B

C448

.10

1

2

4

5

6

7

8

9

10

OK

Back

Back

Back

5 x

Setup 1

Setup 1

Setup 1

Setup 1

%INDEX

%INDEX

%INDEX

Setup 1

INDEX%

OK

OK

OK

Illustration 4.7 Main Menu Interactions - Array Parameters

1 [OK]: Shows parameter numbers and the value in the firstindex.

2 [OK]: Index can be selected.

3 [][]: Select index.

4 [OK]: Value can be edited.

5 [][]: Change parameter value (flashing).

6 [Back]: Cancels changes[OK]: Accepts changes

7 [Back]: Cancels editing index, a new parameter can beselected.

8 [][]: Select parameter within the group.

9 [Back]: Removes parameter index value and shows theparameter group.

10 [][]: Select group.

Table 4.6 Changing Values in Array Parameters

4.4 PM Motor Setup

Initial Programming Steps

1. Activate PM motor operation 1-10 MotorConstruction, select [1) PM, non salient SPM

Programming motor dataAfter selecting PM motor in 1-10 Motor Construction, thePM motor-related parameters in parameter groups 1-2*Motor Data, 1-3* Adv. Motor Data and 1-4* are active.The information can be found on the motor nameplateand in the motor data sheet.

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

22 MG06A302 - VLT® is a registered Danfoss trademark

44

Following parameters must be programmed in the listedorder

1. 1-24 Motor Current

2. 1-26 Motor Cont. Rated Torque

3. 1-25 Motor Nominal Speed

4. 1-39 Motor Poles

5. 1-30 Stator Resistance (Rs)Enter line to common stator winding resistance(Rs). If only line-line data are available, divide theline-line value with 2 to achieve the line tocommon (starpoint) value.It is also possible to measure the value with anohmmeter, which will also take the resistance ofthe cable into account. Divide the measuredvalue by 2 and enter the result.

6. 1-37 d-axis Inductance (Ld)Enter line to common direct axis inductance ofthe PM motor.If only line-line data are available, divide the line-line value with 2 to achieve the line-common(starpoint) value.It is also possible to measure the value with aninductancemeter, which will also take theinductance of the cable into account. Divide themeasured value by 2 and enter the result.

7. 1-40 Back EMF at 1000 RPMEnter line to line back EMF of PM Motor at 1000RPM mechanical speed (RMS value). Back EMF isthe voltage generated by a PM motor when nodrive is connected and the shaft is turnedexternally. Back EMF is normally specified fornominal motor speed or for 1000 RPM measuredbetween two lines. If the value is not available fora motor speed of 1000 RPM, calculate the correctvalue as follows: If back EMF is e.g. 320 V at 1800RPM, it can be calculated at 1000 RPM as follows:Back EMF= (Voltage / RPM)*1000 =(320/1800)*1000 = 178. This is the value thatmust be programmed for 1-40 Back EMF at 1000RPM

Test Motor Operation

1. Start the motor at low speed (100 to 200 RPM). Ifthe motor does not turn, check installation,general programming and motor data.

ParkingThis function is the recommended choice for applicationswhere the motor is rotating at slow speed eg. windmillingin fan applications. 2-06 Parking Current and 2-07 ParkingTime can be adjusted. Increase the factory setting of theseparameters for applications with high inertia.

Start the motor at nominal speed. In case the applicationdoes not run well, check the VVCplus PM settings.Recommendations in different applications can be seen inTable 4.7.

Application Settings

Low inertia applicationsILoad/IMotor <5

1-17 Voltage filter time const. to beincreased by factor 5 to 101-14 Damping Gain should bereduced1-66 Min. Current at Low Speedshould be reduced (<100%)

Low inertia applications50>ILoad/IMotor >5

Keep calculated values

High inertia applicationsILoad/IMotor > 50

1-14 Damping Gain, 1-15 Low SpeedFilter Time Const. and 1-16 HighSpeed Filter Time Const. should beincreased

High load at low speed<30% (rated speed)

1-17 Voltage filter time const. shouldbe increased1-66 Min. Current at Low Speedshould be increased (>100% forlonger time can overheat the motor)

Table 4.7 Recommendations in Different Applications

If the motor starts oscillating at a certain speed, increase1-14 Damping Gain. Increase the value in small steps.Depending on the motor, a good value for this parametercan be 10% or 100% higher than the default value.

Starting torque can be adjusted in 1-66 Min. Current at LowSpeed. 100% provides nominal torque as starting torque.

4.5 Parameter List

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark 23

4 4

4.5.

1M

ain

Men

uSt

ruct

ure

0-**

Ope

ratio

n /

Dis

play

0-0*

Basi

c Se

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gs0-

01La

ngua

ge0-

03Re

gion

al S

ettin

gs0-

04O

pera

ting

Sta

te a

t Po

wer

-up

0-06

Grid

Type

[10]

>380

-440

V/50

Hz/

IT-g

rid<

[11]

>380

-440

V/50

Hz/

Del

ta<

[12]

>380

-440

V/50

Hz<

[20]

>440

-480

V/50

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IT-g

rid<

[21]

>440

-480

V/50

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[22]

>440

-480

V/50

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[110

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80-4

40V/

60H

z/IT

-grid

<[1

11]

>380

-440

V/60

Hz/

Del

ta<

[112

]>3

80-4

40V/

60H

z<[1

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V/60

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[121

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40-4

80V/

60H

z/D

elta

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22]

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-480

V/60

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0-07

Aut

o D

C B

raki

ng0-

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t-up

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10A

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t-up

*[1]

>Set

-up

1<

[2]

>Set

-up

2<

[9]

>Mul

ti S

et-u

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Set

-up

0-12

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Set

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0-16

App

licat

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Sel

ectio

n*[

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one

[1]

>Pro

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Clo

se L

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[2]

>Loc

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Ope

n L

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[4]

>Spe

ed C

lose

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p<[5

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ulti

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0-2*

LCP

Dis

play

0-20

Dis

play

Lin

e 1.

1 Sm

all

0-21

Dis

play

Lin

e 1.

2 Sm

all

0-22

Dis

play

Lin

e 1.

3 Sm

all

0-23

Dis

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Lin

e 2

Larg

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ay L

ine

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0-3*

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0-30

Cust

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nit

0-31

Cust

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in V

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0-32

Cust

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0-37

Dis

play

Tex

t 1

0-38

Dis

play

Tex

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0-39

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play

Tex

t 3

0-4*

LCP

Key

pad

0-40

[Han

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n] K

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n L

CP0-

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uto

on]

Key

on

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0-44

[Off/

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t] K

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n L

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Cop

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[1]

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from

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[1]

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ed c

lose

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[3]

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cess

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sed

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en lo

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[6]

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face

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der<

[7]

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tral

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[11]

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Mot

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Dire

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Sel

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Con

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ain

1-15

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Spe

ed F

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Tim

e Co

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1-16

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Mot

or D

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1-20

Mot

or P

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[2]

>0.1

2 kW

- 0

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[3]

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8 kW

- 0

.25

hp<

[4]

>0.2

5 kW

- 0

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hp<

[5]

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7 kW

- 0

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0.7

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3 h

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[12]

>3.7

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hp<

[13]

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5.4

hp<

[14]

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10

hp<

[16]

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15

hp<

[17]

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20

hp<

[18]

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<[1

9]>2

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0 hp

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0 hp

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<

[24]

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100

hp<

[25]

>90

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120

hp<

[26]

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kW

- 1

50 h

p<1-

22M

otor

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1-23

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1-24

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1-29

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1-37

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1-39

Mot

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1-4*

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at 1

000

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1-42

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able

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1-43

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able

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ad In

dep.

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ting

1-50

Mot

or M

agne

tisat

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at

Zero

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in S

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[Hz]

1-55

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U1-

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Load

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1-61

Hig

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1-62

Slip

Com

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Tim

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64Re

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Dam

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Cons

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1-66

Min

. Cur

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1-71

Star

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1-72

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[Hz]

1-79

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0]>C

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Pre

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<[3

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for

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at

Stop

[Hz]

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Mot

or T

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The

rmal

Pro

tect

ion

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pro

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[1]

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rmis

tor

war

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herm

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[3]

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war

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1-93

Ther

mis

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akes

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Mot

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2-06

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2-07

Park

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[1]

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[2]

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bra

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2-11

Brak

e Re

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2-12

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Lim

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W)

2-14

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2-16

AC

Bra

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ver-

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0]>D

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[1]

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(not

at

stop

)<[2

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nabl

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2-19

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100-

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[Hz]

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p/sl

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3-15

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<[8

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inpu

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<[1

1]>L

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bus

ref

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[32]

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PCD

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3-17

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Res

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mp

13-

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1 T

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00 s

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00 s

< *

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late

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mp

23-

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mp

2 T

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3-51

Ram

p 2

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p U

p T

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3-52

Ram

p 2

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p D

own

Tim

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mp

33-

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mp

3 T

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3-61

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3-7*

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p 4

3-70

Ram

p 4

Typ

e3-

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mp

4 R

amp

up

Tim

e3-

72Ra

mp

4 R

amp

Dow

n T

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3-8*

Oth

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amps

3-80

Jog

Ram

p T

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3-81

Qui

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top

Ram

p T

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4-**

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its /

War

ning

s4-

1*M

otor

Lim

its4-

10M

otor

Spe

ed D

irect

ion

[0]

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ckw

ise<

*[2]

>Bot

h d

irect

ions

<4-

12M

otor

Spe

ed L

ow L

imit

[Hz]

4-14

Mot

or S

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Hig

h L

imit

[Hz]

4-16

Torq

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imit

Mot

or M

ode

4-17

Torq

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Gen

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4-18

Curr

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ax O

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4-2*

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it F

acto

rs4-

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4-3*

Mot

or F

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30M

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Fee

dbac

k Lo

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ion

4-31

Mot

or F

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Spee

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rror

4-32

Mot

or F

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ack

Loss

Tim

eout

4-4*

Adj

. War

ning

s 2

4-40

War

ning

Fre

q. L

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arni

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req.

Hig

h4-

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5*A

dj. W

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4-50

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4-51

War

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Cur

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Hig

h4-

54W

arni

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efer

ence

Low

4-55

War

ning

Ref

eren

ce H

igh

4-56

War

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Fee

dbac

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w4-

57W

arni

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eedb

ack

Hig

h4-

58M

issi

ng M

otor

Pha

se F

unct

ion

4-6*

Spee

d B

ypas

s4-

61By

pass

Spe

ed F

rom

[Hz]

4-63

Bypa

ss S

peed

To

[Hz]

4-64

Sem

i-Aut

o B

ypas

s Se

t-up

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

24 MG06A302 - VLT® is a registered Danfoss trademark

44

5-**

Dig

ital I

n/O

ut5-

0*D

igita

l I/O

mod

e5-

00D

igita

l I/O

Mod

e*[

0]>P

NP<

[1]

>NPN

<5-

01Te

rmin

al 2

7 M

ode

5-02

Term

inal

29

Mod

e5-

1*D

igita

l Inp

uts

5-10

Term

inal

18

Dig

ital I

nput

[0]

>No

ope

ratio

n<[1

]>R

eset

<[2

]>C

oast

inve

rse<

[3]

>Coa

st a

nd r

eset

inv<

[4]

>Qui

ck s

top

inve

rse<

[5]

>DC-

brak

e in

vers

e<[6

]>S

top

inve

rse<

*[8]

>Sta

rt<

[9]

>Lat

ched

sta

rt<

[10]

>Rev

ersi

ng<

[11]

>Sta

rt r

ever

sing

<[1

2]>E

nabl

e st

art

forw

ard<

[13]

>Ena

ble

star

t re

vers

e<[1

4]>J

og<

[15]

>Pre

set

refe

renc

e on

<[1

6]>P

rese

t re

f bi

t 0<

[17]

>Pre

set

ref

bit

1<[1

8]>P

rese

t re

f bi

t 2<

[19]

>Fre

eze

refe

renc

e<[2

0]>F

reez

e ou

tput

<[2

1]>S

peed

up<

[22]

>Spe

ed d

own<

[23]

>Set

-up

sel

ect

bit

0<[2

6]>P

reci

se s

top

inve

rse<

[28]

>Cat

ch u

p<[2

9]>S

low

dow

n<[3

4]>R

amp

bit

0<

35>R

amp

bit

1<

51>E

xter

nal I

nter

lock

<[6

0]>C

ount

er A

(up)

<[6

1]>C

ount

er A

(dow

n)<

[62]

>Res

et C

ount

er A

<[6

3]>C

ount

er B

(up)

<[6

4]>C

ount

er B

(dow

n)<

[65]

>Res

et C

ount

er B

<[7

2]>P

ID e

rror

inve

rse<

[73]

>PID

res

et I

part

<[7

4]>P

ID e

nabl

e<15

0>G

o T

o H

ome<

151

>Hom

e Re

f. Sw

tich<

155

>HW

Lim

it P

ositi

ve<

156

>HW

Lim

it N

egat

ive<

157

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. Qui

ck S

top<

160

>Go

To

Tar

get

Pos<

162

>Pos

. Idx

Bit0

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3>P

os. I

dx B

it1<

164

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. Idx

Bit2

<5-

11Te

rmin

al 1

9 D

igita

l Inp

ut5-

12Te

rmin

al 2

7 D

igita

l Inp

ut5-

13Te

rmin

al 2

9 D

igita

l Inp

ut

[32]

Puls

e tim

e ba

sed

5-14

Term

inal

32

Dig

ital I

nput

[82]

Enco

der

inpu

t B

5-15

Term

inal

33

Dig

ital I

nput

[32]

Puls

e tim

e ba

sed

[81]

Enco

der

inpu

t A

5-16

Term

inal

31

Dig

ital I

nput

5-3*

Dig

ital O

utpu

ts5-

30Te

rmin

al 2

7 D

igita

l Out

put

*[0]

>No

ope

ratio

n<[1

]>C

ontr

ol R

eady

<[2

]>D

rive

read

y<[3

]>D

rive

rdy/

rem

ctr

l<[4

]>S

tand

-by/

no w

arni

ng<

[5]

>Run

ning

<[6

]>R

unni

ng/n

o w

arni

ng<

[7]

>Run

in r

ange

/no

war

n<[8

]>R

un o

n r

ef/n

o w

arn<

[9]

>Ala

rm<

[10]

>Ala

rm o

r w

arni

ng<

[11]

>At

torq

ue li

mit<

[12]

>Out

of

curr

ent

rang

e<[1

3]>B

elow

cur

rent

, low

<[1

4]>A

bove

cur

rent

, hig

h<[1

5]>O

ut o

f fr

eque

ncy

rang

e<[1

6]>B

elow

freq

uenc

y, lo

w<

[17]

>Abo

ve fr

eque

ncy,

hig

h<[1

8]>O

ut o

f fe

edb.

ran

ge<

[19]

>Bel

ow fe

edba

ck, l

ow<

[20]

>Abo

ve fe

edba

ck, h

igh<

[21]

>The

rmal

war

ning

<[2

2]>R

eady

, no

the

rmal

war

ning

<[2

3]>R

emot

e,re

ady,

no T

W<

[24]

>Rea

dy, n

o o

ver/

unde

r vo

ltage

<[2

5]>R

ever

se<

[26]

>Bus

OK<

[27]

>Tor

que

limit

& s

top<

[28]

>Bra

ke, n

o b

rake

war

ning

<[2

9]>B

rake

rea

dy, n

o fa

ult<

[30]

>Bra

ke fa

ult

(IGBT

)<[3

1]>R

elay

123

<[3

2]>M

ech

bra

ke c

trl<

[36]

>Con

trol

wor

d b

it 1

1<[3

7]>C

ontr

ol w

ord

bit

12<

[40]

>Out

of

ref

rang

e<[4

1]>B

elow

ref

eren

ce, l

ow<

[42]

>Abo

ve r

ef, h

igh<

43>E

xten

ded

PID

Lim

it<[4

5]>B

us c

trl.<

[46]

>Bus

con

trol

, tim

eout

: On<

[47]

>Bus

con

trol

, tim

eout

: Off<

[55]

>Pul

se o

utpu

t <

[56]

>Hea

t si

nk c

lean

ing

war

ning

, hig

h<[6

0]>C

ompa

rato

r 0<

[61]

>Com

para

tor

1<[6

2]>C

ompa

rato

r 2<

[63]

>Com

para

tor

3<[6

4]>C

ompa

rato

r 4<

[65]

>Com

para

tor

5<

[70]

>Log

ic r

ule

0<[7

1]>L

ogic

rul

e 1<

[72]

>Log

ic r

ule

2<[7

3]>L

ogic

rul

e 3<

[74]

>Log

ic r

ule

4<[7

5]>L

ogic

rul

e 5<

[80]

>SL

digi

tal o

utpu

t A

<[8

1]>S

L di

gita

l out

put

B<[8

2]>S

L di

gita

l out

put

C<[8

3]>S

L di

gita

l out

put

D<

[91]

>Enc

oder

em

ulat

e ou

tput

A<

[160

]>N

o a

larm

<[1

61]

>Run

ning

rev

erse

<[1

65]

>Loc

al r

ef a

ctiv

e <

[166

]>R

emot

e re

f ac

tive<

[167

]>S

tart

com

man

d a

ctiv

<[1

68]

>Driv

e in

han

d m

ode<

[169

]>D

rive

in a

uto

mod

e<17

0>H

omin

g C

ompl

eted

<17

1>T

arge

t Po

sitio

n R

each

ed<

172

>Pos

ition

Con

trol

Fau

lt<[1

93]

>Sle

ep M

ode<

[194

]>B

roke

n B

elt

Func

tion<

5-31

Term

inal

29

Dig

ital O

utpu

t5-

34O

n D

elay

, Dig

ital O

utpu

t5-

35O

ff D

elay

, Dig

ital O

utpu

t5-

4*Re

lays

5-40

Func

tion

Rel

ay[0

]>N

o o

pera

tion<

[1]

>Con

trol

Rea

dy<

[2]

>Driv

e re

ady<

[3]

>Driv

e rd

y/re

m c

trl<

[4]

>Sta

nd-b

y/no

war

ning

<[5

]>R

unni

ng<

[6]

>Run

ning

/no

war

ning

<[7

]>R

un in

ran

ge/n

o w

arn<

[8]

>Run

on

ref

/no

war

n<*[

9]>A

larm

<[1

0]>A

larm

or

war

ning

<[1

1]>A

t to

rque

lim

it<[1

2]>O

ut o

f cu

rren

t ra

nge<

[13]

>Bel

ow c

urre

nt, l

ow<

[14]

>Abo

ve c

urre

nt, h

igh<

[15]

>Out

of

freq

uenc

y ra

nge<

[16]

>Bel

ow fr

eque

ncy,

low

<[1

7]>A

bove

freq

uenc

y, h

igh<

[18]

>Out

of

feed

b. r

ange

<[1

9]>B

elow

feed

back

, low

<[2

0]>A

bove

feed

back

, hig

h<[2

1]>T

herm

al w

arni

ng<

[22]

>Rea

dy, n

o t

herm

al w

arni

ng<

[23]

>Rem

ote,

read

y,no

TW

<[2

4]>R

eady

, no

ove

r/un

der

volta

ge<

[25]

>Rev

erse

<[2

6]>B

us O

K<[2

7]>T

orqu

e lim

it &

sto

p<[2

8]>B

rake

, no

bra

ke w

arni

ng<

[29]

>Bra

ke r

eady

, no

faul

t<[3

0]>B

rake

faul

t (IG

BT)<

[31]

>Rel

ay 1

23<

[32]

>Mec

h b

rake

ctr

l<[3

6]>C

ontr

ol w

ord

bit

11<

[37]

>Con

trol

wor

d b

it 1

2<[4

0]>O

ut o

f re

f ra

nge<

[41]

>Bel

ow r

efer

ence

, low

<[4

2]>A

bove

ref

, hig

h<[4

5]>B

us c

trl.<

[46]

>Bus

con

trol

, tim

eout

: On<

[47]

>Bus

con

trol

, tim

eout

: Off<

[56]

>Hea

t si

nk c

lean

ing

war

ning

, hig

h<[6

0]>C

ompa

rato

r 0<

[61]

>Com

para

tor

1<[6

2]>C

ompa

rato

r 2<

[63]

>Com

para

tor

3<[6

4]>C

ompa

rato

r 4<

[65]

>Com

para

tor

5<[7

0]>L

ogic

rul

e 0<

[71]

>Log

ic r

ule

1<[7

2]>L

ogic

rul

e 2<

[73]

>Log

ic r

ule

3<[7

4]>L

ogic

rul

e 4<

[75]

>Log

ic r

ule

5<[8

0]>S

L di

gita

l out

put

A<

[81]

>SL

digi

tal o

utpu

t B<

[82]

>SL

digi

tal o

utpu

t C<

[83]

>SL

digi

tal o

utpu

t D

<[1

60]

>No

ala

rm<

[161

]>R

unni

ng r

ever

se <

[165

]>L

ocal

ref

act

ive

<[1

66]

>Rem

ote

ref

activ

e<[1

67]

>Sta

rt c

omm

and

act

iv<

[168

]>D

rive

in h

and

mod

e<[1

69]

>Driv

e in

aut

o m

ode<

170

>Hom

ing

Com

plet

ed<

171

>Tar

get

Posi

tion

Rea

ched

<17

2>P

ositi

on C

ontr

ol F

ault<

[193

]>S

leep

Mod

e<[1

94]

>Bro

ken

Bel

t Fu

nctio

n<5-

41O

n D

elay

, Rel

ay5-

42O

ff D

elay

, Rel

ay5-

5*Pu

lse

Inpu

t5-

50Te

rm. 2

9 Lo

w F

requ

ency

5-51

Term

. 29

Hig

h F

requ

ency

5-52

Term

. 29

Low

Ref

./Fee

db. V

alue

5-53

Term

. 29

Hig

h R

ef./F

eedb

. Val

ue5-

55Te

rm. 3

3 Lo

w F

requ

ency

5-56

Term

. 33

Hig

h F

requ

ency

5-57

Term

. 33

Low

Ref

./Fee

db. V

alue

5-58

Term

. 33

Hig

h R

ef./F

eedb

. Val

ue5-

6*Pu

lse

Out

put

5-60

Term

inal

27

Puls

e O

utpu

t Va

riabl

e*[

0]>N

o o

pera

tion<

[45]

>Bus

ctr

l.<[4

8]>B

us c

trl.,

tim

eout

<[1

00]

>Out

put

freq

uenc

y<[1

01]

>Ref

eren

ce<

[102

]>P

roce

ss F

eedb

ack<

[103

]>M

otor

Cur

rent

<

[104

]>T

orqu

e re

l to

lim

it<[1

05]

>Tor

q r

elat

e to

rat

ed<

[106

]>P

ower

<[1

07]

>Spe

ed<

[109

]>M

ax O

ut F

req<

5-62

Puls

e O

utpu

t M

ax F

req

27

5-63

Term

inal

29

Puls

e O

utpu

t Va

riabl

e5-

65Pu

lse

Out

put

Max

Fre

q 2

95-

7*24

V E

ncod

er In

put

5-70

Term

32/

33 P

ulse

s Pe

r Re

volu

tion

5-71

Term

32/

33 E

ncod

er D

irect

ion

5-9*

Bus

Cont

rolle

d5-

90D

igita

l & R

elay

Bus

Con

trol

5-93

Puls

e O

ut 2

7 Bu

s Co

ntro

l5-

94Pu

lse

Out

27

Tim

eout

Pre

set

5-95

Puls

e O

ut 2

9 Bu

s Co

ntro

l5-

96Pu

lse

Out

29

Tim

eout

Pre

set

6-**

Ana

log

In/O

ut6-

0*A

nalo

g I/

O M

ode

6-00

Live

Zer

o T

imeo

ut T

ime

6-01

Live

Zer

o T

imeo

ut F

unct

ion

*[0]

>Off<

[1]

>Fre

eze

outp

ut<

[2]

>Sto

p<[3

]>J

oggi

ng<

[4]

>Max

. spe

ed<

[5]

>Sto

p a

nd t

rip<

6-1*

Ana

log

Inpu

t 53

6-10

Term

inal

53

Low

Vol

tage

>0-1

0 V<

*0.

07 V

6-11

Term

inal

53

Hig

h V

olta

ge>0

-10

V< *

10 V

6-12

Term

inal

53

Low

Cur

rent

>0-2

0 m

A<

*4

mA

6-13

Term

inal

53

Hig

h C

urre

nt>0

-20

mA

< *

20 m

A6-

14Te

rmin

al 5

3 Lo

w R

ef./F

eedb

. Val

ue6-

15Te

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al 5

3 H

igh

Ref

./Fee

db. V

alue

6-16

Term

inal

53

Filte

r Ti

me

Cons

tant

6-19

Term

inal

53

mod

e[0

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urre

nt m

ode<

*[1]

>Vol

tage

mod

e<6-

2*A

nalo

g In

put

546-

20Te

rmin

al 5

4 Lo

w V

olta

ge6-

21Te

rmin

al 5

4 H

igh

Vol

tage

6-22

Term

inal

54

Low

Cur

rent

6-23

Term

inal

54

Hig

h C

urre

nt6-

24Te

rmin

al 5

4 Lo

w R

ef./F

eedb

. Val

ue6-

25Te

rmin

al 5

4 H

igh

Ref

./Fee

db. V

alue

6-26

Term

inal

54

Filte

r Ti

me

Cons

tant

6-29

Term

inal

54

mod

e[0

]>C

urre

nt m

ode<

*[1]

>Vol

tage

mod

e<6-

7*A

nalo

g/D

igita

l Out

put

456-

70Te

rmin

al 4

5 M

ode

*[0]

>0-2

0 m

A<

[1]

>4-2

0 m

A<

[2]

>Dig

ital O

utpu

t<6-

71Te

rmin

al 4

5 A

nalo

g O

utpu

t

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark 25

4 4

*[0]

>No

ope

ratio

n<[1

00]

>Out

put

freq

uenc

y<[1

01]

>Ref

eren

ce<

[102

]>P

roce

ss F

eedb

ack<

[103

]>M

otor

Cur

rent

<[1

04]

>Tor

que

rel t

o li

mit<

[105

]>T

orq

rel

ate

to r

ated

<[1

06]

>Pow

er<

[107

]>S

peed

<[1

11]

>Spe

ed F

eedb

ack<

[113

]PI

D C

lam

ped

Out

put

[139

]>B

us C

ontr

ol<

6-72

Term

inal

45

Dig

ital O

utpu

t6-

73Te

rmin

al 4

5 O

utpu

t M

in S

cale

6-74

Term

inal

45

Out

put

Max

Sca

le6-

76Te

rmin

al 4

5 O

utpu

t Bu

s Co

ntro

l6-

9*A

nalo

g/D

igita

l Out

put

426-

90Te

rmin

al 4

2 M

ode

6-91

Term

inal

42

Ana

log

Out

put

6-92

Term

inal

42

Dig

ital O

utpu

t6-

93Te

rmin

al 4

2 O

utpu

t M

in S

cale

6-94

Term

inal

42

Out

put

Max

Sca

le6-

96Te

rmin

al 4

2 O

utpu

t Bu

s Co

ntro

l6-

98D

rive

Type

7-**

Cont

rolle

rs7-

0*Sp

eed

PID

Ctr

l.7-

00Sp

eed

PID

Fee

dbac

k So

urce

[1]

>24V

enc

oder

<[2

]>M

CB 1

02<

[3]

>MCB

103

<[6

]>A

nalo

g In

put

53<

[7]

>Ana

log

Inpu

t 54

<[8

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requ

ency

inpu

t 29

<[9

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requ

ency

inpu

t 33

<*[

20]

>Non

e<7-

02Sp

eed

PID

Pro

port

iona

l Gai

n>0

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015

7-03

Spee

d P

ID In

tegr

al T

ime

>2.0

-200

00.0

ms<

*8.

0 m

s7-

04Sp

eed

PID

Diff

eren

tiatio

n T

ime

>0.0

-200

.0 m

s< *

30.0

ms

7-05

Spee

d P

ID D

iff. G

ain

Lim

it>1

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0.0<

*5.

07-

06Sp

eed

PID

Low

pass

Filt

er T

ime

>1.0

-100

.0 m

s< *

10.0

ms

7-07

Spee

d P

ID F

eedb

ack

Gea

r Ra

tio7-

08Sp

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PID

Fee

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orw

ard

Fac

tor

7-1*

Torq

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ID C

trl.

7-12

Torq

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ID P

ropo

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ain

7-13

Torq

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ID In

tegr

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ime

7-2*

Proc

ess

Ctrl

. Fee

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20Pr

oces

s CL

Fee

dbac

k 1

Reso

urce

*[0]

>No

func

tion<

[1]

>Ana

log

Inpu

t 53

<[2

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nalo

g In

put

54<

[3]

>Fre

quen

cy in

put

29<

[4]

>Fre

quen

cy in

put

33<

7-22

Proc

ess

CL F

eedb

ack

2 Re

sour

ce7-

3*Pr

oces

s PI

D C

trl.

7-30

Proc

ess

PID

Nor

mal

/ In

vers

e Co

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l*[

0]>N

orm

al<

[1]

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erse

<7-

31Pr

oces

s PI

D A

nti W

indu

p[0

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ff<*[

1]>O

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tart

Spe

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< *

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D P

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>0.0

0 -

10.0

0< *

0.01

7-34

Proc

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PID

Inte

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Tim

e>0

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9999

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s< *

9999

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35Pr

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D D

iffer

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Tim

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0 s<

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00 s

7-36

Proc

ess

PID

Diff

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n L

imit

7-38

Proc

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PID

Fee

d F

orw

ard

Fac

tor

>0-2

00%

< *

0%7-

39O

n R

efer

ence

Ban

dwid

th7-

4*A

dv. P

roce

ss P

ID I

7-40

Proc

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PID

I-pa

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7-41

Proc

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PID

Out

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Neg

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mp

7-42

Proc

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PID

Out

put

Pos.

Cla

mp

7-43

Proc

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PID

Gai

n S

cale

at

Min

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44Pr

oces

s PI

D G

ain

Sca

le a

t M

ax. R

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7-45

Proc

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PID

Fee

d F

wd

Res

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e*[

0]>N

o fu

nctio

n<[1

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nalo

g In

put

53<

[2]

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log

Inpu

t 54

<[7

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requ

ency

inpu

t 29

<[8

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requ

ency

inpu

t 33

<[1

1]>L

ocal

bus

ref

eren

ce<

[32]

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PCD

<7-

46Pr

oces

s PI

D F

eed

Fw

d N

orm

al/

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Ctrl.

7-48

PCD

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7-49

Proc

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put

Nor

mal

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v. C

trl.

7-5*

Adv

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cess

PID

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xten

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Proc

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PID

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Fw

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amp

up

7-53

Proc

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PID

Fee

d F

wd

Ram

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own

7-56

Proc

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PID

Ref

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er T

ime

7-57

Proc

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PID

Fb.

Filt

er T

ime

7-6*

Feed

back

Con

vers

ion

7-60

Feed

back

1 C

onve

rsio

n*[

0]>L

inea

r<[1

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quar

e ro

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7-62

Feed

back

2 C

onve

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n8-

**Co

mm

. and

Opt

ions

8-0*

Gen

eral

Set

tings

8-01

Cont

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ite8-

02Co

ntro

l Sou

rce

8-03

Cont

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8-04

Cont

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unct

ion

8-07

Dia

gnos

is T

rigge

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1*Ct

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ord

Set

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8-10

Cont

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ord

Pro

file

8-14

Conf

igur

able

Con

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Wor

d C

TW8-

19Pr

oduc

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de

8-3*

FC P

ort

Sett

ings

8-30

Prot

ocol

*[0]

>FC<

[2]

>Mod

bus

RTU

<8-

31A

ddre

ss8-

32Ba

ud R

ate

[0]

>240

0 Ba

ud<

[1]

>480

0 Ba

ud<

*[2]

>960

0 Ba

ud<

[3]

>192

00 B

aud<

[4]

>384

00 B

aud<

[5]

>576

00 B

aud<

[6]

>768

00 B

aud<

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>115

200

Baud

<8-

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top

Bits

<8-

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inim

um R

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Del

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36M

axim

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Del

ay8-

37M

axim

um In

ter-

char

del

ay8-

4*FC

MC

pro

toco

l set

8-43

PCD

Rea

d C

onfig

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8-5*

Dig

ital/B

us8-

50Co

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g S

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51Q

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Sto

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52D

C B

rake

Sel

ect

8-53

Star

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lect

8-54

Reve

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Sel

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8-56

Pres

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Sel

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8-57

Prof

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User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

26 MG06A302 - VLT® is a registered Danfoss trademark

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User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark 27

4 4

5 Wiring Examples

The examples in this section are intended as a quickreference for common functionalities.

Parameters

FC

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

130B

D06

3.11

45

A OUT

Function Setting

1-29 AutomaticMotorAdaptation(AMA)

[1] EnablecompleteAMA

5-12 Terminal 27Digital Input

[2]* Coastinverse

* = Default Value

Notes/comments: Parametergroup 1-2* Motor Data must beset according to motor

NOTICEIf terminal 12 and 27 arenot connected, set 5-12 to[0]

Table 5.1 AMA with T27 Connected

Parameters

130B

D06

4.11

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42 0 ~10 V

+

-

FC

45A OUT

Function Setting

6-10 Terminal 53Low Voltage

0.07 V*

6-11 Terminal 53High Voltage

10 V*

6-14 Terminal 53Low Ref./Feedb.Value

0

6-15 Terminal 53High Ref./Feedb.Value

1500

6-19 Terminal 53Mode

[1] Voltage

* = Default Value

Notes/comments:

Table 5.2 Analog Speed Reference (Voltage)

Parameters

130B

D06

5.11

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

424 - 20mA

+

-

FC

A OUT 45

Function Setting

6-12 Terminal 53Low Current

4 mA*

6-13 Terminal 53High Current

20 mA*

6-14 Terminal 53Low Ref./Feedb.Value

0

6-15 Terminal 53High Ref./Feedb.Value

1500

6-19 Terminal 53Mode

[0] current

* = Default Value

Notes/comments:

Table 5.3 Analog Speed Reference (Current)

Parameters13

0BD

066.

11FC

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

45A OUT

Function Setting

5-10 Terminal 18Digital Input

[8] Start

5-11 Terminal 19Digital Input

[10]Reversing*

5-12 Terminal 27Digital Input

[0] Nooperation

5-14 Terminal 32Digital Input

[16] Presetref bit 0

5-15 Terminal 33Digital Input

[17] Presetref bit 1

3-10 PresetReference

Preset ref. 0Preset ref. 1Preset ref. 2Preset ref. 3

25%50%75%100%

* = Default Value

Notes/comments:

Table 5.4 Start/Stop with Reversing and 4 Preset Speeds

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55

Parameters

130B

D06

7.11FC

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

45A OUT

Function Setting

5-11 Terminal 19Digital Input

[1] Reset

* = Default Value

Notes/comments:

Table 5.5 External Alarm Reset

Parameters

130B

B068

.11

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

≈ 5kΩ

FC

45A OUT

Function Setting

6-10 Terminal 53Low Voltage

0.07 V*

6-11 Terminal 53High Voltage

10 V*

6-14 Terminal 53Low Ref./Feedb.Value

0

6-15 Terminal 53High Ref./Feedb.Value

1500

6-19 Terminal 53Mode

[1] voltage

* = Default Value

Notes/comments:

Table 5.6 Speed Reference (Using a Manual Potentiometer)

Parameters

FC

+24 V

D IN

D IN

COM

D IN

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

R1R2

12

18

19

20

27

29

32

33

31

50

53

54

55

42

01

02

03

04

05

06

130B

D15

0.11

45A OUT

Function Setting

4-30 MotorFeedback LossFunction

[1] Warning

4-31 MotorFeedback SpeedError

100

4-32 MotorFeedback LossTimeout

5 s

7-00 Speed PIDFeedback Source

[2] MCB 102

17-11 Resolution(PPR)

1024*

13-00 SLController Mode

[1] On

13-01 Start Event [19] Warning

13-02 Stop Event [44] Resetkey

13-10 Comparator Operand

[21] Warningno.

13-11 Comparator Operator

[1] ≈*

13-12 Comparator Value

90

13-51 SLController Event

[22]Comparator 0

13-52 SLController Action

[32] Setdigital out Alow

5-40 FunctionRelay

[80] SL digitaloutput A

* = Default Value

Notes/comments:If the limit in the feedbackmonitor is exceeded, Warning90 will be issued. The SLCmonitors Warning 90 and inthe case that Warning 90becomes TRUE then Relay 1 istriggered.External equipment may thenindicate that service may berequired. If the feedback errorgoes below the limit againwithin 5 s, the frequencyconverter continues and thewarning disappears. But Relay 1will still be triggered untilpressing [Off/Reset].

Table 5.7 Using SLC to Set a Relay

Wiring Examples VLT® AutomationDrive FC 360 Quick Guide

MG06A302 - VLT® is a registered Danfoss trademark 29

5 5

Parameters

FC

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

130B

D06

9.11

45A OUT

Function Setting

5-10 Terminal 18Digital Input

[8] Start*

5-12 Terminal 27Digital Input

[19] FreezeReference

5-13 Terminal 29Digital Input

[21] SpeedUp

5-14 Terminal 32Digital Input

[22] SpeedDown

* = Default Value

Notes/comments:

Table 5.8 Speed Up/Down

S t a r t ( 1 8 )

F r e e z e r e f ( 2 7 )

S p e e d u p ( 2 9 )

S p e e d d o w n ( 3 2 )

S p e e d

R e f e r e n c e

130B

B840

.10

Illustration 5.1 Speed Up/DownIllustration for Table 5.8

CAUTIONThermistors must use reinforced or double insulationto meet PELV insulation requirements.

Parameters

130B

D07

0.11

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

FC

45A OUT

Function Setting

1-90 MotorThermalProtection

[2]Thermistortrip

1-93 ThermistorSource

[1] Analoginput 53

6-19 Terminal 53Mode [1] Voltage

* = Default Value

Notes/comments:If only a warning is desired,1-90 Motor Thermal Protectionshould be set to [1] Thermistorwarning.

Table 5.9 Motor Thermistor

Wiring Examples VLT® AutomationDrive FC 360 Quick Guide

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55

6 Warnings and Alarms

6.1 System Monitoring

The frequency converter monitors the condition of itsinput power, output, and motor factors as well as othersystem performance indicators. A warning or alarm maynot necessarily indicate a problem internal to thefrequency converter itself. In many cases, it indicates failureconditions from input voltage, motor load or temperature,external signals, or other areas monitored by the frequencyconverter’s internal logic. Be sure to investigate those areasexterior to the frequency converter as indicated in thealarm or warning.

6.2 Warning and Alarm Types

6.2.1 Warnings

A warning is issued when an alarm condition is impendingor when an abnormal operating condition is present andmay result in the frequency converter issuing an alarm. Awarning clears by itself when the abnormal condition isremoved.

6.2.2 Alarm Trip vs. Alarm Trip Lock

An alarm is issued when the frequency converter istripped, that is, the frequency converter suspendsoperation to prevent frequency converter or systemdamage. The motor will coast to a stop. The frequencyconverter logic will continue to operate and monitor thefrequency converter status. After the fault condition isremedied, the frequency converter can be reset. It willthen be ready to start operation again.

A trip can be reset in any of 4 ways:

• Press [Reset]

• Digital reset input command

• Serial communication reset input command

• Auto reset

Very serious faults cause alarms with trip lock whichrequire that input power be cycled before resetting thealarm in any of the 4 ways described above.

6.3 Warning and Alarm Displays

Setup 1

Status Quick Menu

MainMenu

130B

D11

1.10

Illustration 6.1 Warning and Alarm Displays

An alarm or trip-lock alarm will flash on display along withthe alarm number.

Setup 1

Status Quick Menu

MainMenu

130B

D11

2.10

Illustration 6.2 Alarm/Trip Lock Alarm

In addition to the text and alarm code on the frequencyconverter display, there are three status indicator lights.

130B

D11

3.10

OReset

AutoOn

HandOn

OK

Back

Illustration 6.3 Status Indicator Lights

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6 6

6.4 Warning and Alarm Definitions

No. Description Warning Alarm TripLock

Cause of Problem

2 Live zero error X X

Signal on terminal 53 or 54 is less than 50% ofvalue set in 6-10 Terminal 53 Low Voltage,6-12 Terminal 53 Low Current, 6-20 Terminal 54 LowVoltage and 6-22 Terminal 54 Low Current.

3 No motor X No motor has been connected to the output of the

frequency converter.

4 Mains phase loss1) X X XMissing phase on supply side, or too high voltageimbalance. Check supply voltage.

7 DC over voltage1) X X Intermediate circuit voltage exceeds limit.

8 DC under voltage1) X X Intermediate circuit voltage drops below “voltagewarning low” limit.

9 Inverter overloaded X X More than 100% load for too long.

10 Motor ETR over temperature X X Motor is too hot due to more than 100% load for

too long.

11 Motor thermistor over temperature X X Thermistor or thermistor connection is discon-

nected.

12 Torque limit X X Torque exceeds value set in either 4-16 Torque Limit

Motor Mode or 4-17 Torque Limit Generator Mode.

13 Over Current X X X Inverter peak current limit is exceeded.

14 Earth fault X X X Discharge from output phases to ground.

16 Short Circuit X X Short-circuit in motor or on motor terminals.

17 Control word timeout X X No communication to frequency converter.

25 Brake resistor short-circuited X X XBrake resistor is short-circuited, thus brake functionis disconnected.

26 Brake overload X X

The power transmitted to the brake resistor overthe last 120 s. exceeds the limit. Possiblecorrections: decrease brake energy (lower speed orlonger ramp time).

27Brake IGBT/Brake chopper short-circuited

X X XBrake transistor is short-circuited, thus brakefunction is disconnected.

28 Brake check X X Brake resistor is not connected/working

30 U phase loss X X Motor phase U is missing. Check the phase.

31 V phase loss X X Motor phase V is missing. Check the phase.

32 W phase loss X X Motor phase W is missing. Check the phase.

36 Mains failure X X This warning/alarm is only active if the supply

voltage to the frequency converter is lost and14-10 Mains Failure is NOT set to [0] No Function.

38 Internal fault X X Contact local Danfoss supplier.

40 Overload T27 X Check the load connected to terminal 27 or remove

short-circuit connection.

41 Overload T29 X Check the load connected to terminal 29 or remove

short-circuit connection.

46 Gate drive voltage fault X X

47 24 V supply low X X X 24 V DC may be overloaded.

51 AMA check Unom and Inom X Wrong setting for motor voltage and/or motor

current.

52 AMA low Inom X Motor current is too low. Check settings.

53 AMA big motor X The motor is too big for the AMA to operate.

54 AMA small motor X The motor is too small for the AMA to operate.

55 AMA parameter range X The parameter values of the motor are outside of

the acceptable range. AMA will not run.

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No. Description Warning Alarm TripLock

Cause of Problem

56 AMA interrupt X The user has interrupted the AMA.

57 AMA timeout X

58 AMA internal X Contact your Danfoss supplier.

59 Current limit X X Frequency converter overload.

61 Encoder loss X X

63 Mechanical brake low X Actual motor current has not exceeded “release

brake” current within “start delay” time window.

65 Control card temp X X X The cutout temperature of the control card is 80 °C.

79 Undefined X X

80 Drive initialised to default value X All parameter settings are initialized to default

settings.

87 Auto DC braking X

Occurs in IT mains when the frequency convertercoasts and V DC is higher than 830 V. Energy onDC link is consumed by the motor. This functioncan be enabled/disabled in 0-07 Auto DC Braking.

95 Broken belt X X

101 Flow/pressure info missing X X

nwrun

Not While RUNning Parameter can only be changed when the motor is

stopped.

Err. A wrong password was entered Occurs when using a wrong password for changing

a password-protected parameter.

Table 6.1 Warnings and Alarms Code List

1) These faults may be caused by mains distortions. Installing Danfoss Line Filter may rectify this problem.

Warnings and Alarms VLT® AutomationDrive FC 360 Quick Guide

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6 6

7 Basic Troubleshooting and FAQs

7.1 Start Up and Operation

Symptom Possible Cause Test Solution

Motor not running

LCP Stop Check if [Off] has been pressed.Press [Auto On] or [Hand On](depending on operation mode) torun the motor.

Missing start signal (Standby)Check 5-10 Terminal 18 Digital Inputfor correct setting for terminal 18(use default setting).

Apply a valid start signal to startthe motor.

Motor coast signal active(Coasting)

Check 5-12 Coast inv. for correctsetting for terminal 27 (use defaultsetting).

Apply 24 V on terminal 27 orprogram this terminal to Nooperation.

Wrong reference signal source

Check reference signal: Local,remote or bus reference? Presetreference active? Terminalconnection correct? Scaling ofterminals correct? Reference signalavailable?

Program correct settings. Check3-13 Reference Site. Set presetreference active in parametergroup 3-1* References. Check forcorrect wiring. Check scaling ofterminals. Check reference signal.

Motor running in wrongdirection

Motor rotation limitCheck that 4-10 Motor SpeedDirection is programmed correctly.

Program correct settings.

Active reversing signalCheck if a reversing command isprogrammed for the terminal inparameter group 5-1* Digital inputs.

Deactivate reversing signal.

Wrong motor phase connection

Motor is not reachingmaximum speed

Frequency limits set wrongCheck output limits in 4-14 MotorSpeed High Limit [Hz] and 4-19 MaxOutput Frequency

Program correct limits.

Reference input signal not scaledcorrectly

Check reference input signalscaling in 6-* Analog I/O mode andparameter group 3-1* References.

Program correct settings.

Motor speed unstablePossible incorrect parametersettings

Check the settings of all motorparameters, including all motorcompensation settings. For closedloop operation, check PID settings.

Check settings in parameter group1-6* Analog I/O mode.

Motor runs rough Possible over-magnetizationCheck for incorrect motor settingsin all motor parameters.

Check motor settings in parametergroups 1-2* Motor data, 1-3* Advmotor data, and 1-5* Load indep.setting.

Motor will not brakePossible incorrect settings in thebrake parameters. Possible tooshort ramp down times.

Check brake parameters. Checkramp time settings.

Check parameter group 2-0* DCbrake and 3-0* Reference limits.

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Symptom Possible Cause Test Solution

Open power fuses or circuitbreaker trip

Phase to phase shortMotor or panel has a short phaseto phase. Check motor and panelphase for shorts.

Eliminate any shorts detected.

Motor overloadMotor is overloaded for theapplication.

Perform startup test and verifymotor current is within specifi-cations. If motor current isexceeding nameplate full loadcurrent, motor may run only withreduced load. Review the specifi-cations for the application.

Loose connectionsPerform pre-startup check for looseconnections.

Tighten loose connections.

Mains current imbalancegreater than 3%

Problem with mains power (SeeAlarm 4 Mains phase lossdescription)

Rotate input power leads into thedrive one position: A to B, B to C, Cto A.

If imbalanced leg follows the wire,it is a power problem. Check mainspower supply.

Problem with the frequencyconverter unit

Rotate input power leads into thefrequency converter one position: Ato B, B to C, C to A.

If imbalance leg stays on sameinput terminal, it is a problem withthe unit. Contact the supplier.

Motor current imbalancegreater than 3%

Problem with motor or motorwiring

Rotate output motor leads oneposition: U to V, V to W, W to U.

If imbalanced leg follows the wire,the problem is in the motor ormotor wiring. Check motor andmotor wiring.

Problem with the drive unitRotate output motor leads oneposition: U to V, V to W, W to U.

If imbalance leg stays on sameoutput terminal, it is a problemwith the unit. Contact the supplier.

Acoustic noise or vibration(e.g. a fan blade is makingnoise or vibrations atcertain frequencies)

Resonances, e.g. in the motor/fansystem

Bypass critical frequencies by usingparameters in parameter group4-6* Speed Bypass.

Check if noise and/or vibrationhave been reduced to anacceptable limit.

Turn off over-modulation in14-03 Overmodulation.

Change switching pattern andfrequency in parameter group14-0* Inverter Switching.

Increase Resonance Dampening in1-64 Resonance Dampening.

Table 7.1 Troubleshooting

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7 7

8 Specifications

8.1 Power-dependent Specifications

8.1.1 Mains Supply 3 x 380-480 V AC

Frequency converterTypical Shaft Output [kW]

HK 370.37

HK 550.55

HK750.75

H1K11.1

H1K51.5

H2K22.2

H3K03

H4K04

H5K55.5

H7K57.5

Enclosure IP20 J1 J1 J1 J1 J1 J1 J2 J2 J2 J3Output currentShaft output [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5Continuous (3 x 380-439 V) [A] 1.2 1.7 2.2 3 3.7 5.3 7.2 9 12 15.5Continuous (3 x 440-480 V) [A] 1.1 1.6 2.1 2.8 3.4 4.8 6.3 8.2 11 14Intermittent (60 s overload) [A] 1.9 2.7 3.5 4.8 5.9 8.5 11.5 14.4 19.2 24.8Continuous kVA (400 V AC) [kVA] 0.84 1.18 1.53 2.08 2.57 3.68 4.99 6.24 8.32 10.74Continuous kVA (480 V AC) [kVA] 0.9 1.3 1.7 2.5 2.8 4.0 5.2 6.8 9.1 11.6Max. input currentContinuous (3 x 380-439 V) [A] 1.2 1.6 2.1 2.6 3.5 4.7 6.3 8.3 11.2 15.1Continuous (3 x 440-480 V) [A] 1.0 1.2 1.8 2.0 2.9 3.9 4.3 6.8 9.4 12.6Intermittent (60 s overload) [A] 1.9 2.6 3.4 4.2 5.6 7.5 10.1 13.3 17.9 24.2Additional specificationsMax. cable cross section (mains,motor, brake and load sharing) [mm2/AWG]2)

4 mm2

Estimated power lossat rated max. load [W] 3) 20.88 25.16 30.01 40.01 52.91 73.97 94.81 115.5 157.54 192.83

Weight, enclosure IP20 2.3 2.3 2.3 2.3 2.3 2.5 3.6 3.6 3.6 4.1Efficiency [%]4) 96.2 97.0 97.2 97.4 97.4 97.6 97.5 97.6 97.7 98.0

Table 8.1 Mains Supply 3 x 380-480 V AC - Heavy Duty 1)

Frequency converterTypical Shaft Output [kW]

H11K11

H15K15

H18K18.5

H22K22

H30K30

H37K37

H45K45

H55K55

H75K75

IP20 J4 J4 J5 J5 J6 J6 J6 J7 J7Output currentContinuous (3 x 380-439 V) [A] 23 31 37 42.5 Continuous (3 x 440-480 V) [A] 21 27 34 40 Intermittent (60 s overload) [A] 34.5 46.5 55.5 63.8 Continuous kVA (400 V AC) [kVA] 15.94 21.48 25.64 29.45 Continuous kVA 480 V AC) [kVA] 17.5 22.4 28.3 33.3 Max. input currentContinuous (3 x 380-439 V ) [A] 22.1 29.9 35.2 41.5 Continuous (3 x 440-480 V) [A] 18.4 24.7 29.3 34.6 Intermittent (60 s overload) [A] 33.2 44.9 52.8 62.3 Additional specificationsMax. cable size (mains, motor, brake)[mm2/AWG] 2) 16 mm2 16 mm2 16 mm2 16 mm2 50 mm2 50 mm2 50 mm2 50 mm2 85 mm2

Estimated power loss at rated max.load [W] 3) 289.53 393.36 402.83 467.52

Weight enclosure IP20 [kg] 9.4 9.5 12.3 12.5 Efficiency [%]4) 97.8 97.8 98.1 97.9

Table 8.2 Mains Supply 3x380-480 V AC - Heavy Duty1)

Specifications VLT® AutomationDrive FC 360 Quick Guide

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88

Frequency converterTypical Shaft Output [kW]

Q11K11

Q15K15

Q18K18.5

Q22K22

Q30K30

Q37K37

Q45K45

Q55K55

Q75K75

IP20 J4 J4 J5 J5 J6 J6 J6 J7 J7Output currentContinuous (3x380-439 V) [A] 23 31 37 42.5 Continuous (3x440-480 V) [A] 21 27 34 40 Intermittent (60 s overload) [A] 25.3 34.1 40.7 46.8 Continuous kVA (400 V AC) [kVA] Continuous kVA 460 V AC) [kVA] Max. input currentContinuous (3x380-439 V) [A] 22.1 29.9 35.2 41.5 Continuous (3x440-480 V) [A] 18.4 24.7 29.3 34.6 Intermittent (60 s overload) [A] 24.3 32.9 38.7 45.7 Additional specificationsMax. cable size (mains, motor, brake)[mm2/AWG] 2) 16 mm2 50 mm2 85 mm2

Estimated power loss at rated max.load [W] 3) 289.53 393.36 402.83 467.52

Weight enclosure IP20 [kg] 9.4 9.5 12.3 12.5 Efficiency [%]4) 97.8 97.8 98.1 97.9

Table 8.3 Mains Supply 3x380-480 V AC - Normal Duty1)

1) Heavy duty = 150~160% current during 60 s, Normal duty = 110% current during 60 s.

2) American Wire Gauge.

3) The typical power loss is at nominal load conditions and expected to be within ±15% (tolerence relates to variety in voltage andcable conditions).Values are based on a typical motor efficiency (eff2/eff3 border line). Motors with lower efficiency will also add to the power loss in thefrequency converter and opposite.If the switching frequency is increased compared to the default setting, the power losses may rise significantly.LCP and typical control card power consumptions are included. Further options and customer load may add up to 30 W to the losses.(Though typical only 4 W extra for a fully loaded control card, or fieldbus, or options for slot B).

Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (±5%).

4) Measured using 5 m screened motor cables at rated load and rated frequency.

Specifications VLT® AutomationDrive FC 360 Quick Guide

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8 8

8.2 General Technical Data

Mains supply (L1, L2, L3)Supply Terminals L1, L2, L3Supply voltage 380-480 V:-15% (-25%)1) to +10%

1) The frequency converter can run at -25% input voltage with reduced performance. The maximum output power of thefrequency converter is 75% in case of -25% input voltage and 85% in case of -15% input voltage.Mains voltage low/mains drop-out:During low mains voltage or a mains drop-out, the frequency converter continues until the intermediate circuit voltage dropsbelow the minimum stop level, which corresponds typically to 15% below the frequency converter's lowest rated supply voltage.Full torque cannot be expected at mains voltage lower than 10% below the frequency converter's lowest rated supply voltage.

Supply frequency 50/60 Hz ±5%Max. imbalance temporary between mains phases 3.0 % of rated supply voltageTrue Power Factor (λ) ≥ 0.9 nominal at rated loadDisplacement Power Factor (cos ϕ) near unity (> 0.98)Switching on input supply L1, L2, L3 (power-ups) ≤ 7.5 kW maximum 2 times/min.Switching on input supply L1, L2, L3 (power-ups) 11-75 kW maximum 1 time/min.

The unit is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes, 480 V maximum.

Motor output (U, V, W)Output voltage 0-100% of supply voltageOutput frequency (0.37-75 kW) 0-500 HzOutput frequency in VVCplus Mode 0-200 HzSwitching on output UnlimitedRamp times 0.01-3600 s

Torque characteristicsStarting torque (constant torque) maximum 160% for 60 s1)

Overload torque (constant torque) maximum 160% for 60 s1)

Starting torque (variable torque) maximum 110% for 60 s1)

Overload torque (variable torque) maximum 110% for 60 sStarting current maximum 200% for 1 sTorque rise time in VVCplus (independent of fsw) 10 ms

1) Percentage relates to the nominal torque.2) The torque response time depends on application and load but as a general rule, the torque step from 0 to reference is 4-5 xtorque rise time.

Control cable lengths and cross sections1)

Max. motor cable length, screened 50 mMax. motor cable length, unscreened 100 mMaximum cross section to control terminals, flexible/rigid wire 2.5 mm2/14 AWGMinimum cross section to control terminals 0.55 mm2/ 30 AWG

1) For power cables, see Table 8.1 to Table 8.3.

Digital inputsProgrammable digital inputs 7Terminal number 18, 19, 271), 291), 32, 33, 31Logic PNP or NPNVoltage level 0-24 V DC Voltage level, logic'0' PNP < 5 V DCVoltage level, logic'1' PNP > 10 V DCVoltage level, logic '0' NPN2) > 19 V DCVoltage level, logic '1' NPN2) < 14 V DCMaximum voltage on input 28 V DCPulse frequency range 4 Hz-32 kHz

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(Duty cycle) Min. pulse width 4.5 msInput resistance, Ri approx. 4 kΩ

Analog inputsNumber of analog inputs 2Terminal number 53, 54Modes Voltage or currentMode select softwareVoltage level 0-10 VInput resistance, Ri approx. 10 kΩMax. voltage -15 to +20 VCurrent level 0/4 to 20 mA (scaleable)Input resistance, Ri approx. 200 ΩMax. current 30 mAResolution for analog inputs 11 bit (+ sign)Accuracy of analog inputs Max. error 0.5% of full scaleBandwidth 100 Hz

The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Mains

Functionalisolation

PELV isolation

Motor

DC Bus

Highvoltage

Control+24 V

RS-485

18

31

130B

D31

0.10

Illustration 8.1 Analog Inputs

Pulse inputsProgrammable pulse inputs 2Terminal number pulse 29, 33Max. frequency at terminal, 29, 33 32 kHz (Push-pull driven)Max. frequency at terminal, 29, 33 5 kHz (open collector)Min. frequency at terminal 29, 33 4 HzVoltage level see section on Digital inputMaximum voltage on input 28 V DCInput resistance, Ri approx. 4 kΩPulse input accuracy (0.1-1 kHz) Max. error: 0.1% of full scalePulse input accuracy (1-32 kHz) Max. error: 0.05% of full scale

Analog outputsNumber of programmable analog outputs 2Terminal number 45, 42Current range at analog output 0/4-20 mAMax. resistor load to common at analog output 500 ΩAccuracy on analog output Max. error: 0.8 % of full scaleResolution on analog output 10 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, RS-485 serial communicationTerminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)Terminal number 61 Common for terminals 68 and 69

The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from thesupply voltage (PELV).

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Digital outputsProgrammable digital/pulse outputs 2Terminal number 27, 29 1)

Voltage level at digital/frequency output 0-24 VMax. output current (sink or source) 40 mAMax. load at frequency output 1 kΩMax. capacitive load at frequency output 10 nFMinimum output frequency at frequency output 4 HzMaximum output frequency at frequency output 32 kHzAccuracy of frequency output Max. error: 0.1 % of full scaleResolution of frequency outputs 10 bit

1) Terminal 27 and 29 can also be programmed as input.

The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, 24 V DC outputTerminal number 12Max. load 100 mA

The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digitalinputs and outputs.

Relay outputsProgrammable relay outputs 2Relay 01 and 02 01-03 (NC), 01-02 (NO), 04-06 (NC), 04-05 (NO)Max. terminal load (AC-1)1) on 01-02/04-05 (NO) (Resistive load) 250 V AC, 3 AMax. terminal load (AC-15)1) on 01-02/04-05 (NO) (Inductive load @ cosφ 0.4) 250 V AC, 0.2 AMax. terminal load (DC-1)1) on 01-02/04-05 (NO) (Resistive load) 30 V DC, 2 AMax. terminal load (DC-13)1) on 01-02/04-05 (NO) (Inductive load) 24 V DC, 0.1 AMax. terminal load (AC-1)1) on 01-03/04-06 (NC) (Resistive load) 250 V AC, 3 AMax. terminal load (AC-15)1)on 01-03/04-06 (NC) (Inductive load @ cosφ 0.4) 250 V AC, 0.2 AMax. terminal load (DC-1)1) on 01-03/04-06 (NC) (Resistive load) 30 V DC, 2 AMin. terminal load on 01-03 (NC), 01-02 (NO) 24 V DC 10 mA, 24 V AC 20 mA

1) IEC 60947 t 4 and 5The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).

Control card, +10 V DC outputTerminal number 50Output voltage 10.5 V ±0.5 VMax. load 15 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control characteristicsResolution of output frequency at 0-500 Hz ± 0.003 HzSystem response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 msSpeed control range (open loop) 1:100 of synchronous speedSpeed accuracy (open loop) 30-4000 RPM: Maximum error of ±8 RPM

All control characteristics are based on a 4-pole asynchronous motor

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SurroundingsEnclosure type J1-J7 IP20, IP21/Type 1Vibration test all enclosure types 1.0 gRelative humidity 5-95% (IEC 721-3-3; Class 3K3 (non-condensing) during operationAggressive environment (IEC 60068-2-43) H2S test class KdTest method according to IEC 60068-2-43 H2S (10 days)Ambient temperature (at 60 AVM switching mode)- with derating max. 55 °C1)

- at full continuous output current with some power size max. 50 °C1)

- at full continuous output current max. 45 °C1)

Minimum ambient temperature during full-scale operation 0 °CMinimum ambient temperature at reduced performance - 10 °CTemperature during storage/transport -25 to +65/70 °CMaximum altitude above sea level without derating 1000 mMaximum altitude above sea level with derating 3000 mEMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3

EMC standards, ImmunityEN 61800-3, EN 61000-6-1/2,

EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

Control card performanceScan interval 1 ms

Protection and features• Electronic thermal motor protection against overload.

• Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature reaches apredefined level. An overload temperature cannot be reset until the temperature of the heatsink is below thetemperature limit. For details of these limits and level, refer to the VLT® AutomationDrive FC 360 Design Guide. Thefrequency converter has an auto derating function to avoid its heatsink reaching 95 °C.

• The frequency converter is protected against short-circuits on motor terminals U, V, W.

• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load andparameter setting).

• Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuitvoltage is too low or too high.

• The frequency converter is protected against earth faults on motor terminals U, V, W.

Specifications VLT® AutomationDrive FC 360 Quick Guide

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8 8

8.3 Fuse Specifications

8.3.1 Fuses

It is recommended to use fuses and/or circuit breakers onthe supply side as protection in case of component break-down inside the frequency converter (first fault).

NOTICEThis is mandatory in order to ensure compliancewith IEC 60364 for CE or NEC 70 for UL.

WARNINGPersonnel and property must be protected against theconsequence of component break-down internally in thefrequency converter.

Branch circuit protectionTo protect the installation against electrical and fire hazard,all branch circuits in an installation, switch gear, machinesetc., must be protected against short-circuit and over-current according to national/international regulations.

NOTICEThe recommendations given do not coverBranch circuit protection for UL.

Short-circuit protectionDanfoss recommends using the fuses/circuit breakersmentioned below to protect service personnel andproperty in case of component break-down in thefrequency converter.

8.3.2 Recommendations

WARNINGIn case of malfunction, not following the recommen-dation may result in personnel risk and damage to thefrequency converter and other equipment.

Table 8.4 and Table 8.5 list the recommended fuses andcircuit breakers which have been tested.

If fuses/circuit breakers according to recommendations arechosen, possible damages on the frequency converter willmainly be limited to damages inside the unit.

8.3.3 CE Compliance

Fuses or circuit breakers are mandatory to comply with IEC60364. Danfoss recommend using a selection of thefollowing.

The fuses in Table 8.4 and Table 8.5 are suitable for use ona circuit capable of delivering 100,000 Arms (symmetrical),480 V depending on the frequency converter voltagerating. With the proper fusing the frequency convertershort circuit current rating (SCCR) is 100,000 Arms.

Frame Size Power [kW] gG

J1

0.37-1.1

101.5

2.2

J2

3.0

254.0

5.5

J3 7.5 32

J4 11-15 50

J518.5

8022

J6

30

16037

45

J755

25075

Table 8.4 CE Fuse, 380-480 V, Frame Sizes J1-J7

The circuit breakers in Table 8.5 are suitable for use on acircuit capable of delivering 35,000 Arms (symmetrical), 480V depending on the frequency converter voltage rating.With the proper fusing the frequency converter shortcircuit current rating (SCCR) is 35,000 Arms.

Frame Size Power [kW] EATON

J10.37-2.2 Moller

PKZM0-16

J2 3.0-5.5 NZMN-1-A-25

J3 7.5 NZMN-1-A-32

J4 11-15 NZMN-1-A-50

J5 18.5-22 NZMN-1-A-80

J6 30-45 NZMN-1-A-160

J7 55-75 NZMN-1-A-250

Table 8.5 CE Circuit Breakers, 380-480 V, Frame Sizes J1-J7

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8.4 Connection Tightening Torques

When tightening all electrical connections, it is very important to tighten with the correct torque. Too low or too hightorque results in a bad electrical connection. Use a torque wrench to ensure correct torque.

Torque [Nm]

Framesize

Power [kW] Mains MotorDC

connectionBrake Earth Relay

J1 0.37-2.2 1.4 0,8 0,8 0,8 3 0,5

J2 3.0 -55 1.4 0,8 0,8 0,8 3 0,5

J3 7.5 1.4 0,8 0,8 0,8 3 0,5

J4 11-15 1,2 1,2 1,2 1,2 1,6 0,5

J5 18.5-22 1,2 1,2 1,2 1,2 1,6 0,5

J6 30-45 2 2 2 - 2 0.5

J7 55 12 12 12 - 2 0.5

J7 75 14 14 14 - 2 0.5

Table 8.6 Tightening of Terminals

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8 8

Index

AAC

Mains....................................................................................................... 9Waveform.............................................................................................. 9

AMA With T27 Connected............................................................... 28

AnalogInputs................................................................................................... 39Outputs................................................................................................ 39

Automatic Motor Adaptation........................................................... 7

BBranch Circuit Protection................................................................. 42

CClearance Requirements.................................................................. 10

ControlCable Lengths And Cross Sections............................................ 38Cables................................................................................................... 16Card Performance............................................................................ 41Card, 24 V DC Output..................................................................... 40Card, RS-485 Serial Communication......................................... 39Characteristics................................................................................... 40System.................................................................................................... 9Wiring................................................................................................... 13

DDanfoss FC.............................................................................................. 17

Derating........................................................................................... 41, 10

DigitalInput........................................................................................................ 7Inputs................................................................................................... 38Outputs................................................................................................ 40

EElectrical Noise..................................................................................... 13

EMC........................................................................................................... 41

ExternalControllers............................................................................................. 9Interlock................................................................................................. 7

FFloating Delta....................................................................................... 14

Fuses......................................................................................................... 42

GGround

Connections....................................................................................... 13Loops.................................................................................................... 16Wire................................................................................................ 13, 14

Grounded Delta................................................................................... 14

Grounding....................................................................................... 13, 14

IIEC 61800-3..................................................................................... 14, 41

Induced Voltage.................................................................................. 13

InputPower............................................................................................ 13, 31Signals.................................................................................................. 15Voltage................................................................................................. 31

Installation............................................................................................. 10

Isolated Mains....................................................................................... 14

LLeakage Current (>3.5 MA)............................................................. 13

MMain Menu............................................................................................. 21

MainsSupply (L1, L2, L3)............................................................................ 38Supply 3 X 380-480 V AC............................................................... 36

Menu Key................................................................................................ 18

Modbus RTU.......................................................................................... 17

MotorCables............................................................................................ 13, 14Current................................................................................................... 7Data......................................................................................................... 7Output.................................................................................................. 38Power................................................................................................... 13Protection.................................................................................... 13, 41Status...................................................................................................... 9Wiring............................................................................................ 13, 14

Multiple Frequency Converters............................................. 13, 14

NNavigation Keys And Indicator Lights (LEDs).......................... 18

Noise Isolation...................................................................................... 13

Numeric Display................................................................................... 18

OOpen Loop.............................................................................................. 40

Operation Keys And Indicator Lights (LEDs)........................... 18

Optional Equipment...................................................................... 14, 9

Output Current..................................................................................... 40

Overload Protection........................................................................... 13

PPELV................................................................................................... 30, 40

PowerConnections....................................................................................... 13Factor.................................................................................................... 14

Power-dependent............................................................................... 36

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Programming.......................................................................................... 7

Protection And Features.................................................................. 41

Pulse Inputs........................................................................................... 39

QQuick Menu............................................................................................ 19

RRCD............................................................................................................ 14

Relay Outputs....................................................................................... 40

Remote Commands.............................................................................. 9

Reset.................................................................................................. 31, 41

RFI Filter.................................................................................................. 14

SScreened Control Cables.................................................................. 16

Serial Communication.................................................... 9, 16, 31, 16

Shielded Cable...................................................................................... 13

Specifications.......................................................................... 10, 17, 36

Speed Reference.................................................................................. 28

Start Up.................................................................................................... 34

Supply Voltage..................................................................................... 39

Surroundings........................................................................................ 41

Symbols..................................................................................................... iii

System Feedback................................................................................... 9

TTechnical Data...................................................................................... 38

Terminal Programming.................................................................... 15

Thermistor.............................................................................................. 30

Tightening Of Terminals.................................................................. 43

Torque Characteristics...................................................................... 38

Trip Function......................................................................................... 13

Troubleshooting.................................................................................. 34

VVoltage Level........................................................................................ 38

WWarnings And Alarms................................................................. 32, 33

Wire Sizes................................................................................................ 13

Wiring Examples.................................................................................. 28

Index VLT® AutomationDrive FC 360 Quick Guide

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www.danfoss.com/drives

*MG06A302*130R0413 MG06A302 Rev. 2013-07-05