一、Uses and characteristics: - M Davis Group Auctions

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1 HTL-280B/280C/280D/280E High Speed Automatic Pillow Type Packing Machine USE MANUAL JIANGSU HAITEL MACHINERY CO.,LTD Address: Taidong Industrial Zone,Dongtai city,Jiangsu Province,P.R.China Tel0086-515-85216388 Fax0086-515-85270398 Mobl Tel:0086-13901416768 E-mail:[email protected] Http://www.bm198.com www.usahaitel.com

Transcript of 一、Uses and characteristics: - M Davis Group Auctions

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HTL-280B/280C/280D/280E High Speed

Automatic Pillow Type Packing Machine

USE MANUAL

JIANGSU HAITEL MACHINERY CO.,LTD

Address: Taidong Industrial Zone,Dongtai city,Jiangsu Province,P.R.China

Tel:0086-515-85216388 Fax:0086-515-85270398

Mobl Tel:0086-13901416768 E-mail:[email protected]

Http://www.bm198.com www.usahaitel.com

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Content Preamble

Ⅰ.Uses and characteristics……………………………………...3

1.Application………………………………………………………3

2.Main technical parambers…………………………………….….3

Ⅱ.Installation and debugging…………………………………...3

1.Installation and debugging……………………………………….4

2.Power supplying………………………………………. ………..4

3.Testing machine………………………………………………….4

Ⅲ.Normal starting machine steps………………………………5

Ⅳ.Adjusting and operation………………………………………6

1.Control panel…………………………………………………….6

2.Instruction of control panel………………………………………6

3.Setting paper length………………………………………………7

4.Paper-loaded and debugging……………………………….……..8

(1)Paper-load steps……………………………………….………8

(2)Adjusting membrance forming………………………….…….9

(3)Adjusting of center sealing part………………………….……9

5.Using photoelectric trcking sisterm………………………………10

Adjusting methods and steps…………………………………….10

6.Adjusting horizontal sealing knife speed…………………………11

7.Adjusting horizontal sealing knife frame…………………………12

8.Adjusting horizontal sealing knife block and cutting……………..12

9.Adjusting packing production position(feeding) ………………....13

Ⅴ.Using machine attention…………………………………….....13

Ⅵ.Maintenance and checking……………………………..….….14

1.Maintain and clean every day or every class……………………...14

2.Maintain and clean every month………………………………….15

3.Checking machine reference half-year……………………………15

Ⅶ.Breakdown & Removal…………………………………..…15

Ⅷ.Electric tenet diagramm1……………………………………18

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Preamble

Before uusing this model packing machinery ,please you have an

intimate knowledge of all substances for this machine 《Operation

guide》 .It will help you unserstand HTL-280B/280C/280D/280E

characteristics , construction, operation ,and maintenance ,help you

how to operate machine rightly, make it do best efficiency ,reduce

breakdown, extend tenure of using.

When test run,operaters should read this instruction carefully ,and

start machine with our enterprise staff helping, master using this

machine quikly.

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Ⅰ.Uses and characteristics:

1. Application

This machine is applicable to all kinds of solid regular articles packing for biscuit,

bread, instant noodles, ice cream, cakes, soft others. Other categories such as : soaps,

wind Oil, a pocket-sized notebook, pen boxes, tape,splice belt,and regular shaping

drug etc.

The machine has good sealing, sealing clear, clean, flexible, fast, compact, smooth

operating, low noise characteristics etc.

2.Main technical

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Model HTL-280B/280C/280D/280E

Packing speed(bag/min) 60-350

Membrance width(mm) ≤180

Bag length(mm) 50-115 or 45-90

Bag width(mm) 30-80

Power(kw) 2.5

Weight(kg) 650

Dimension(L*W*H) 4000*950*1450

Machine noise(DB) ≤75

Rate of packing(percentage) ≥98%

Voltage (v) 220V 50Hz

Packing materials OPP、PE、PVC、OPP/CPP、PT/PE、

KOP/CPP、Aluminum membrance etc.

Instructions: In the above form , the main technical parameters and specifications

for standars machine are our the enterprises. If excess packaging products within the

scope , need to replace ecorresponding quipment parts, belong to the non-standard

configuration .If your parts belong to the non-standard configuration of the machines,

please look technical parameters of the outcome and not on the pages listed or in the

table below is not mentioned

Ⅱ.Installation and adjusting

1 Install machine

Stop at the following locations to install machines, otherwise it may affect the normal

use of machinery and equipment.

(1) Non - horizontal position

When you put the machine installed in a horizontal position, by transport plane

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products making machinery installation in level . To install machine in the reference

plane (transfer product plane) of a standard device conditioner; adjust at the bottom of

the six-screw, keep product plane in the level. If necessary production line with the

other machines or processes match ,for example:the machine maching with

transmission belt ,so should calculate the height machine so that the process of

transmission products is not smooth.

(2) Under the sun

Put machines in sunlight or strong light,photoelectric switche will failure.

(3) The temperature is too high or too low, the space is too narrow

The machines meet the operating environment temperature : 0-45 oC. Temperature :

none condensed water ,10-90%RH data.

(4) Vibration place

(5) Near the ventilation and air-conditioning equipment

(6) Corrosive gases or dust is not suitable for the location of machines

2. Supply power

(1) Connect power

Put end of power cable’s rapiding cylindrical plug into the right total socket of an

electrical box ,another end of cable plug insert supplying power socket.

Attention:this manchine use power is 220 V AC power, prohibit connecting 380V AC

power or not suitable for requirement power. To guarantee the safety, electrical install

by a professional person to complete.

(2) Turn on main power switch

Turn on total power switch of machine electrical box control panel

3. Testing machine

After turn on power ,checking machine as follows:

1) Checking the work surface ,conveyor system, sealing knife debris , must not have

the tools or other articles, observe any unusual around machines.

2) Ensure the speed of adjustment knob in the lowest place,close point button of

control panel(first point stopping and then point starting),checking as if machine

normal working and other unusual phenomenon.

3) Checking machine operation

Ensure t around the machines safely,turn on “ON” button,the machine is starting and turn “OFF” button ,stopping work. Ⅲ.Normal starting machine steps:

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Through these processes, adjustment, the machine can carry out normal

production,bur before normal producting ,need have some check and test working.

1. Safety inspection

Inspect nothing on conveyor, the working face,horizontal sealing knife block and

nobody operate machine.

2.Turn on total power and heating switch

Turn on total power and turn on heat switch on operation panel ,examine each

temperatures of the temperature controller, the heating temperature by the paper

materials, packaging speed, and change the indoor environment.

3. Setting paper length and adjusting realistic paper length

According to the length of packaging membrance, set paper length,working machine

without packing paper,let realistic paper length equal setting paper length .

4. Paper-loaded, go with it, adjust horizontal knife block gear center and horizontal

knife Block line speed and photoelectric eye.

Paper-loaded, the paper putting in order, the packaging speed adjust to the lowest,

starting machine and adjust the forming-bag device in high or low ,right or left

positions and width(at the moment need consider be packed production height and

width ,feeding hand can’t touch membrance when through forming-bag

device ),adjusting horizontal knife block gear center and production height center in

the same high,adjusting horizontal sealing knife block line speed (called knife

speed )and membrance line speed about the same speed,that isn’t cumulative paper and draw paper.let paper membrance walking normally,and then adjusting

photoelectric eye.

5.Feeding adjusting

Packaging products were placed and adjustment, let it in the exact location .

6.Testing process

Starting machine,accelerate the speed of packaging watch next steps of adjusting

whether normal or not ,if formal ,should comtinous adjusting forward steps ,if

normal,setting packing speed in right .checking packing appearance and sealing

whether suitable for custermer requirements(when the speed is increasing ,the

regenerator temperature corresponding do it)

7.Normal producing

Above adjustings are all complete ,can normal producing.

Ⅳ. Adjusting and operation

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1. Instruction of operation panel(see fig 2)

2. A. (Bag)paper length showing (mm)

Upper left corner of computer screen

3. B.Adjusting packing speed (unit: bag/min)

Operation: Rotating Control Panel " Frequency Control button " until the computer

screen "speed data" as requirement,show the number is packing speed , Clockwise

faster ,and counterclockwise slowly. Each stopping machine, the Knob position must

be transferred to the minimum to avoid running too fast when the next stating

machine and becoming dangerous. This process required for the operation.

C. Aggregate packing showing (unit:bag)

(1) Operation: Computer sreen “aggeragte packing quanlity” corresponding figures are aggeragte packing numerical .Renew Zero ,please look over suggestion.

(2) Compensation button and instructions

Function: Manual and automatic compensation drawing shows

When the machines in working, if your packaging membrance need some distance

forward or backward movement, according to the two buttons can be achieved. The

two buttons are point operation.

Baoma food packaging

machinery plant

宝马

C o m p u t e r s c r e e e n

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The two buttons with lights, normal use machines, two lights green, the red light will

turn flickered. indicated that they are automatically compensation and tracking.

(3) Center sealing of temperature Controller

Function:Controlling certer sealing temperature controler

(4)Horizontal sealing of temperature Controller

Function: Controlling horizontal sealing temperature controller

Temperature controller's using and operation : Temperature controler equipment is

used to control temperature, the numerical available 0-339 oC scope for adjustment,

setting numerical depending on the speed of packaging, the thickness packing paper

and of the high and low temperature environment.the best setting numerical is the

packing productions two sealings (horizontal and center sealing)without No leaking

air and creasing .

This machine horizontal and center sealing are independent control,must clear them

when adjustment.

(5) Center sealing controler power switch

Main function: connecting or canceling power of center controler

(6) Horizontal sealing controler power switch

Main function: connecting or canceling power of horizontal controler

3.(bag) setting paper length (unit: mm)

Operation: please use computer screen ways

If you are model B type machine, using paper length "automatic adjustment"

procedures ‘please adjusting paper length way as follows: First , setting paper length on the computer screen of numbers,and then starting

machine without paper-loaded,let machine working , it will automatically adjust paper

length procedures , When the control panel shows the actual paper length equal the

standard paper length,spopping machine, paper length automatic adjustments

completed .

If use model A machine ,please use front-end machine manually adjustment wheel,

please do not exceed the scope .

Attention: (1) Please move photoelectric eye in not working position when

adjusting paper length.

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(2) Setting paper numerical must in limited scope,or the paper length

tracing is not implemented.

4. Membrance installation and debugging

1) Paper-loaded steps(see Fig 3)

A. Put paper membrance in cylinder ,the exit towars right.

B. Adjusting Fig 4 membrance roll of correspond center hand wheel,let the

membrance in center position of cylinder (see center sealing center line

position).

C. The paper membrance goes toward like Fig 4 showing,if your machine has a

printer ,first please go around printer cylinder ,and then go around transition

cylinder ,when membrance wind the main moving cylinder ,turn pressure hand

(a),making main moving cylinder separate rubber cylinder to vacant paper ,if let

membrance filtrating go around in order from photoelectric eye adjusting cylinder ,

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transition cylinder,swing cylinder ,into forming-bag device,and open center sealing

switch hand ,let paper go around drawing paper wheel, heating pressure wheel,and

then close the switch hand,continous push point buttom of main motor to let packing

membrance go around vertica sealing pattern knife ,full paper-loaded finished.

(2) Paper membrance forming adjustment

Paper membrance pass forming-bag device ,if drawing power not uniform, result in

feeding paper not smoothly ,must after adjusting and then turn on machine ,

Adjustments ways as follows:

A. Both two sides of membrance tight center is loose,or one side is tight ,another side

is loose,these all formal ,at this mement ,swing angle pole or cylinder of up and down

angle pole, change angle and height between the cylinder and forming-bag to make

drawing power uniform.

B. After drawing uniform ,can start machine ,as heat and pressure sealing together,if

started machine , before forming- bag device ,the paper membrance (hand contact) is

too loose or too tight(as iron plane center sealing , such that situation will not

arise ),adjusting by micro-adjusting hand wheel.(this hand wheel in front of electric

box ). Clockwise rotate hand wheel is loose paper membrabce,unclockwise rotate is

tight.

C. As iron plane of center sealing ,if find amass paper or draw paper between draw

papper wheel and pressure wheel ,you can adjusting by micro-adjusting hand wheel to

alter(this hand wheel in front of electric box). Clockwise rotate hand wheel is loose

paper membrabce,unclockwise rotate is tight.

Some machines not this function .

D .If the packing production center sealing no alignment,should adjust correnponding

center hand wheel(clockwise towards is go ahead ,unclockwise is opposite ),every a

adjusring not too big(Because the effects are not immediately reflected).until both

sides ofcenter sealing the same size.The hand wheel scope from o~30mm,the first

paper-loaded should in center position!

(3) Adjusting of center sealing parts attentions:

Center sealing(membrance vertical towards sealing) effects is not leak air,or should

adjust it.Adjustments have several methods as follows:

E. Take two white paper squeezing a copy paper into between two pressure wheels

and turn around ,and then see the tracing whether clear, uniform

or not.Adjusting methods: as iron plane center sealing ,loose front main pressure

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wheel ,tapped the bearing by piece wood(with adjusting center bearing,near operation

bearing),then observation for indentation ,

repeated this adjustment,until the tracing on copy paper up to requirements. adjusting

must have patience and prohibit direct hitting.The highest of two wheels can’t touch the panel(general 0.5-1mm from the ground).

F. Patterned adjust well, also need suitable temperature ,on the condition of these,if

sealing not ideal, adjusting compress adjustment screw to the two wheels tightly or

loosely,until the sealing perfect.

Attention: Ex-factory machines have already adjusted center sealing

parts,generally ,needn’t to adjustment.

5. Using of photoelectric switche tracking sisterm

Photoelectric switche tracking sisterm including advanced CPU controler, color

photoelectric eyes, differential, corrective motor and cutter proximity switch etc.It’s main function to monitor the accuracy of the length of each package.No color-mark

membrance is not monitored ,the color- mark must be deep color,black color is

best,the specification of color-mark horizontal towards 8-10mm,vertical towards

1-5mm.See Fig 4.

Picture 4 Color-mark cutting position and color-mark specification

(1) Adjusting methods and steps:

A. Keep accurate distance between the two color-mark by rubber.

B.Adjusting the length of paper you need numerical(See P6 Third setting paper)

C.Paper-loaded ,point starting ,waiting paper through cutting knife and stopping

machine ,push point buttom on control panel,let color-mark move and facing cutting

knife position,relax the locking screw of photoelectraic eye adjusting roller,rotate

hand wheel ,make the color-mark facing toward the light from the photoelectric eye(at

then the light will off, otherwise it will light, meanwhile there will be action )

And then fastening locking screw ,starting machine ,this way reduce waste.

D.After starting machine,the photoelectric eye tracking ,if the cutting knife in the

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position of Fig 4 AA ,adjusting the cylinder move right a little , if the cutting knife

in the position of Fig 4 BB ,adjusting the cylinder move left a little , each adjusting

not too big ,until the position is right .Operation completed ,must lock the

locked-screw tightly.

Attention: Normal working ,the two lights of compensation show lights turn

scintillation intermittently,showing automation compensation and normal tracking .If

the lights turn the same derection scintillation ,push AT key in the computer

screen ,automation determination, there will be red and green lights turned

scintillation but not frequent,adjustments to help see the computer screen introdution

6 Adjusting of horizontal sealing knife speed

Regarding packing of different length , horizontal sealing knife speed should be

adjusted ,or the sealing is not well. Adjustment principle of horizontal knife block line

speed (Pressing wheel), the same packing membrance line speed velocity,the cutting

knife cut paper without accumulation paper and drawing paper .If accumulation

paper ,the cutting speed too fast ,should adjust the hand wheel of horizontal sealing

knife speed (Fig 5) clockwise rotating,if drawing paper ,knife speed too high ,should

adjust hand wheel of horizontal sealing knife speed(Fig 5) unclockwise rotating ,until

it becomes synchronous.

.

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7. Adjusting of horizontal sealing knife block

In the process of packing, center of mesh height of cutting block knife and the center

packing products has been the same high.see Fig 6 showing ,

the packaging effect is beautiful, neat and attractive .if center of mesh height of

cutting block knife and the center packing products has been more difference

height,knife sealing part height must be re-adjusting

Adjusting methods : first relax four bolts of knife sealing sidewall (outside six angels

screw),and adjust six angles screw of center knife block red cover (clockwise

rotate ,all knife parts go up ,unclockwise rotate,all knofe block pars go down),let

center of mesh height of cutting block knife and the center packing products has been

the same.Operation completed ,must asure fasten all parts and then starting machine.

8. Adjusting cutting of horizontal sealing knife block

A. Adjusting horzintal sealing knife block:

Horzintal sealing knife block good or bad quality is key of horizontal sealing good or

bad.Knife has been a serious adjustment and stricter inspection befor ex-workshop,it

isn’t lose position in normal working, therefore, we should not easily adjust knife

block. If we really want to adjust it,use two paper squeezing a copy paper to checking

its pressure lines,if the lines clear and tracing uniform(Fig 6 shoe),needn’t adjusting. If no clear lines and no uniform of the tracing ,need adjusting .If two knife block is

the same situation dislocation ,should relax the six angels screw (M8) of hold tray of

above bearing back end cylindrical gear,and then turn a little angles for knife block

lightly,until up to ideal adjustment,at last locking the hold screw tightly.If two knife

block isn’t the same situation dislocation,need adjusting alonely. First relax M10

screw in knife block ,and then stick the knife block (right or left)lightly,until up to

Right Wrong

Picture 7 Adjust cutting knife block diagram

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ideal adjusting,final screw up the M10screw.Adjusting knife block without heating

conditions. This possibility does not exist.

B.Adjusting cutting knife

Cutting knife cann’t cut off the paper membrance need to adjust.Adjusting methods

generally put a copper under,Adjusting criterion accurate cut off paper without

noise.If however adjusting well,should change new cutting knife,On condition of

change cutting knife ,must do in heating (100 oC).Must asure fasten all parts before starting

machine.

9.Packing production position (feeding position adjusting) adjusting

First,put a packing artcle in end of frame,adjusting distance of both sides of mobile

plate,make the packed production moving smoothly by pusher,and then adjusting

forming-bag width as customer’s requirements(loosing packing or tight packing), then

point starting machine ,to packing product into packing paper,until stopping in front

of horizontal sealing knife block.If the position like above Fig 8 showing ,needn’t adjusting,if like below Fig 8 shoeing or contrary of that ,need adjusting,replace

packing production of different length ,also need to re-adjusting packing place.

Adjusting methods: Turn on hand wheel (Fig 3) clockwise or unclockwise rotate a

single,the production position forward or back little distance,point starting discover

the biscuit position ,adjustment in right place once,should repeated several times until

the exact location of products.

Attention: Prohibit other person touch machine after adjusting perfectly!

Picture 8 Feeding adjustment diagram

Ⅴ.Safe attention before sarting machine

Right Wrong

Picture 7 Adjust cutting knife block diagram

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1. Before sarting machine once time ,should checking working panel、transmission

belt、sealing cutting knife block without any tools and other articles,formal around

machine.

2.Before sarting machine once time,asure the packaging speed adjustment knob at the

lowest position.

3. The machine is working ,prohibit hand and head touching working parts.

4. The machine is working,prohibit hand and head into horizontal sealing knife block.

5. The machine is normal working ,prohibit change operation buttom frequently,forbit

change setting numerical randm frequently.

6. Prohit beyond normal working time.

7. when servals person operate、debugging、maintain ,must consult well ,and operater

give singal to other persons when operation,would better turn off power.

8.Checking、maintan electrical control circuit,forbit working when power turn on !

Must turn off power ! Musr professional person to complete, the machines process

the function of protection and prohibit changing .

9.When operaters have drink wind and tired or nor clear-headed ,prohibit operating 、

degging or maintance.

10.Prohibir change and reform machine without our factory permitting,no operation

machine out appoint environment

Warning: For you and your machine safety ,please operate above requirements .As

unexpected accidents as result of no observe above instruction reqirmenrs,our

enterprise have not right for it.

Ⅵ.Maintenance and checking

1.Mantenance and cleaning machine every day or every class

(1) Cleaning machine after packing completed

(2) Turn off power before cleaning machine

(3) Forbit watering or steam toward the machine derectly while cleaning.

(4) Main parts need cleaning

1) If the product pits accumulated in product transmission line,should use

compressed air or other means to clear up.

2) If the membrance pits stick sealing panel of sealing device,should use steel

wire with lubricant to bush it.

3) Erase control panels, safety covers, paint surface waters by soft towel.

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4) Conductive central of temperature controller: use sandpaper back clearing it

when turn off power every one or two weeks.

2.Maintenance and checking every month

(1) Daub grease on the bearingof end of sealing device(knife sealing parts)

(2) Daub grease on gears and chains (wheels).

(3) Checking whether drawing of chains and belt of transmission parts or not,if

loosing ,should change new ones.

(4) Checking whether loose for tight screw and nut of all parts or not,if

loosing ,should pressure tightly.

3.Checking machine reference every half-year.

(1) Checking whether wear and tear of transmission belt or not ,if wearing

serious ,should change new one.

(2) Checking whether wear and tear of rubber cylinder or not,if it effects sending

paper ,should change new one.

(3) Adjusting braking device of holding paper cylinders to drawing properly.

(4) Checking all easy wear and tear parts,pay attention to change in time.

(5) Checking whether firm for wires of electric panel,if loosing ,fasten it ,and

checking frequency conversion , procedure controller, there was dust or

waste on electric panels, use compressed air clear up.

Our enterprise hope machine user insist on cleanning and maintain every

day ,regular maintenance,making machine play the best efficiency,safe

produce,keep long period stable performabce.Thanks!

Ⅶ.Breakdown & Removal

Ordinary

trouble The reason The method

1. Out of position of

paper

1. The paper membrance in center

2. The drawing of paper is not adjust

well

3. Forming-bag device in the lowest

and pusher touch paper

4. Forming-bag device is narrowing

5. Feeding paper speed too fasr or too

slow

1. Adjust membrance hand wheel

positive or negative position to

center

2. Reference Page 6

3. Raise forming-bag device not to

touch the paper

4. Adjust hand wheel of forming-bag

width ,let it width

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5. Reference Page 6

2. Photoelectric eye

out of right position

1. Paper length not in accurate

2. Main bearing of sending paper too

dirty

3. Photoelectric eye nonresponse

4. The switch of knife axis nonrespinse

and out right position

5. The brake too tight or too loose

6. Automatic compensation body

uneffective

1. Re-setting paper length see P6.3

2. Clean cylinder wastes

3. Checking color-mark ,adjust

photoelectric eye and paper

distance or sensitive

knob ,color-mark facing

photoelectric eye ,the light of

it turn off ,moving is on light

4. Adjust distance of switch and

ear (2-3mm),the proximity

switch facing iron of gear ,the

light is on

5. Adjust angles of brake blet and

spring

6. Refference next tip

3.Automatic

compensation

device not play

1. Motor burned or only one-way

rotation

2. Starting capacitor damage

3. Relay damage

4. Adjust differential speed machine

not normal working

1. Replace motor(see machine

chart)

2. Replace capacitor

3. Replace relay

4. Adjust or replace new gear

4. Cutting knlfe

cut production

1. Pusher is not synchronous with

cutter

2. Position changes of forming-bag

materials

3. Knife block too high or too low

1. Reference P9 feed adjustment

2. Adjust pressure spring press the

production

3. Adjust knife sealing position to

knife block center in the middle

of production

5. Horizontal

sealing leak air or

damage paper

1. Temperature not enough or high

2. The knife is not clean

3. The up and dowm knife mistake

position

1. Adjust suitable temperature

2. Clean up waste on knife block

3. Re-adjust as P8 .8 mothod

4. Change good paoer

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4. Paper quanlity too bad

5. The speed of knife too fast or slow

5. Adjust suitable speed of knife

6. The paper

length showing

not in setting

position

1. Photoelectric eye problem

2. Knife block for proximity switch

problem

3. If the machine working ,the

parambers of photoelectric eye

tracking sisterm not ideal ,if the

machine can’t go paper ,the reson

is belt transmission box damage

1. Change new photoelectric eye

2. Change new proximity switch

3. Re-adjusr parambers ,mend

transmission box ,re-adjust

photoelectric eye

7. The length of

paper not

showing

1. Photoelectric eye is dirty

2. Photoelectric eye and gear not in

right position

3. Knife block for proximity switch

problem or not right position

1. Clean photoelectric eye or

change new one

2. Adjust photoelectric eye and

gear position

3. Replace proximity switch or

adjust well

8.The temperature

controller can’t control

temperature or

not showing

1. Heater damage

2. Solid relay damage

3 Thermocouple damage

4 Temperature controller damage due

to the voltage too high or not stable

1. Replace new Heater

2. Replace new relay

3. Replace new thermocouple

4. Replace new temperature

controller

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Ⅷ.Electric tenet diagram

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Color touch screen controller Pillow Packaging Machine Manual

1、Main technical parameters

1.1 The use of the latest generation 5.7-inch color

touch screen, elegant interface, clear instructions

1.2 Automatic measurement of the length of the

packaging, no manual participation in setting the

length of packaging film, saving debugging time

1.3 Electronic color code positioning function, you

can easily click the touch screen mobile

photoelectric eye to replace manual

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1.4 Adopted by the special optical head and intelligent

error correction technology to greatly enhance the

accuracy of photoelectric, 3 packets will be able to

accurately track the color code.

1.5 Can store 8 kinds of products commonly used

parameters, the future production of a direct call

1.6 Card is expected to automatically move the cutter

down and back

1.7 Function of the number of stands will be to

facilitate the manual discharge

1.8 Packing speed minimum 10 packs / minute, the

maximum speed of 800 packaging bags / minute (4 knife)

1.9 Color touch screen and controller integration,

structure is more simple, less point of failure

1.10 Membrane using a servo motor, the accuracy greatly

enhanced the scope of the packaging length greater

1.11 Conversion in both Chinese and English menu, apply

to the international market

1.12 Intelligent fault diagnosis and location of the

Chinese show an error (such as: photo error, error

itinerary, etc.)

1.13 All the control software program to facilitate

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the function of restructuring and technological

upgrading

1.14 The production of motherboards using chip

technology, more stable performance

2、The basic touch-screen operation

The system uses a color touch screen display machines working conditions and working parameters, such as bag length,

the number of packaging and packaging, such as the speed of information, and can see the contents of the touch operation,

fingers gently touch you want to understand or modify the text there is a corresponding parameters showed that in order to

carry out the corresponding operation.

The proper use of touch-screen method:

1,With the index finger or middle finger gently touch

the screen to display text or pictures

2,Touch text or image as much as possible central

location

3,touch-time of 0.3 seconds to 1 seconds

4,Can not use sharp touch screen, touch screen in

order to avoid permanent damage to

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3、Run automatically

Open the packaging machine power supply, display

screen is shown below:

Product number displayed on this page, bag length, speed packaging, packaging, quantity, status and other real-time

information on the packaging machine and start / stop, point moving, photoelectric switch, color positioning, the number

of cleared and links to other pages operation.

Following is a Quick Start procedure:

3.1、 Touch Packaging machine is running,

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this button will become ,Start the status

bar shows that the packing machine is running. Began

to count the number of columns, column shows the speed

of the speed of the current package, you can use this

understanding of the machine of the packaging

production per minute.

3.2、When to switch to a different length of the subject

color printed packaging films, the time may not cut

cutter marked in color, you can touch “ ”or“ ”

Button to adjust the cutter position, so that cutter

just cut marked in color.

3.3、 Displays the current state of

photoelectric eyes work, it will be in touch "on" or

"off" between changes. When the standard color

printed packaging films, be sure to switch to "open",

otherwise it is impossible to carry out

electro-optical tracking. This button generally only

temporarily closed when debugging purposes

photoelectric eye, normal work, do not touch the keys.

3.4、When the number need to be cleared to start

counting when you touch ,The number of columns

Photoelectri

CLE

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will show 0.

3.5、Packaging machine to be running them to stop

working when you touch ,Machine to stop

working.

Important safety reminder: In the event of an

emergency need to quickly stop the machine when the

machine immediately press the "stop" button (usually

red mushroom head shape), rather than on the touch

screen ,Press machine because "Stop" button

when shorter.

3.6、The four keys below the screen for the operation

of links to other pages, for the amendments to the

product parameters, please touch

To enter the "product parameters" page.

4、Product parameters

Touch in the page ,Display screen are

as follows:

Products

Products

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In order to facilitate the customers to switch products in different types of packaging, the system design of the "product

parameters" storage function. Can store 8 kinds of products commonly used parameters, the future production can be

directly called. Touch the right side of its digital products to select the appropriate products, in the digital box will be

marked below the check mark.

4.1 In the first when a new product packaging for the

following parameters need to be adjusted, first of

all, choose a product number, such as: In the past,

have two kinds of packaging products, and the

parameters stored in the "1" and "2" product

parameters, the time should choose "3" products to

its product parameter storage products to the 3

parameters and not covered in the previous 1 and 2

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product parameters. Then you can modify the

parameters of the screen display.

4.2 The back of the parameter names shown in black in

white is the current parameter values, it will touch

black white region shows the numeric keypad (except

for electro-optical tracking), the following chart:

Touch the "small keyboard" can be obtained on the number of parameters required, such as "long bag set" 168 on the touch

of three keys and then press 1-6-8 on the amendments to confirm the length of 168 bags.

Digital input in the process of changes have been required to enter the figures can be cleared before a single digit, such as

do not want to save the data entered may be "abandoned" from the small keyboard.

4.3 The specific meaning of the parameters explained:

4.3.1、"Lenght" refers to the need for packaging bags

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length in mm (mm) such as: 150mm on the input 150.

The system has a fully automatic measurement of the

length of the function, when you use the standard

color printed packaging films can be neglected This

step-by-step operation.

Directly by the "auto page" of the "measuring"

button the system will automatically measuring the

length of packaging film, and automatically adjusts

the speed of membrane motor running.

4.3.2、"Electro-optical tracking" refers to the use of

photoelectric eyes, when you use the standard color

printed packaging film of this switch must be set to

"on", otherwise it is impossible to track the package

to color code; When you use the subject of the

packaging film is colorless white membrane when this

switch is set to "off", the system will be in

accordance with the above "long bag set" the length

of fixed-length packaging.

4.3.3"Color code location" means the cutting knife in

a bag position, the general cut in the color black

spots on the subject. Values range from 0 to the length

of the value of packaging, a value representative of

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1 mm, a corresponding increase or decrease the cutter

up or down position 1 mm. This feature and the

"auto-run" page "color code location" 30

Have the same role.

4.3.4"Inflatable location" when referring to

inflation in order to close up for the zero Cutter,

360-degree adjustable.

4.3.5"Inflatable location" when referring to

inflation in order to close up for the zero Cutter,

360-degree adjustable.

4.3.6"Quantitative shutdown" means the number of

packaging pre-arrival when the number of automatic

shutdown, while the status bar shows "quantitative

downtime." Range 0-9999 package, this parameter is

set to 0:00, "Quantitative shutdown" function is

invalid. The following two kinds of situations can

use this function:

① When the need for manual compared discharge

time, discharge rate of the minimum can not keep up

with the packaging machine speed, can be filled

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manually goods conveyor belt, set the corresponding

"quantitative down" the number of start to start

packing machine packing, when packets End items on

the conveyor belt after the packaging the opportunity

to automatically stop, and then again filled conveyor

goods.

② When a package only a certain number of batches

can be set to "quantitative down" the number of

arrival of the default values will automatically

shutdown to avoid artificial waiting time.

Note: half-way down by the stop button does not

clear quantitative packed, but by the "zero count"

would have been packed in clear quantitative;

5、System Settings

Touch in the page ,Display screen are

as follows:

setup

31

This page may be "in both Chinese and English conversion" and other parameters, but

in the end customers in the normal use of packaging machines packaging products in

general do not need to change the above parameters, so please exercise caution.

"Length Measurement" packaging is used to select the length of the measurement,

when set to "automatic" when the manual measurement and input do not have the

length, the system will automatically measure and save the length of the parameters.

However, in a long time is not a new product packaging to this switch is set to

"Manual" in order to save automatically every time you start measuring the length of

time.

6、Manual debugging

Touch in the page ,Display screen are

as follows:

Manua

32

6.1 In the state to stop the page manually pull the

film advance and retreat and the cutter to be

effective in debugging machine is the role of the

following features.

6.2 Touch Cling membrane motor rotation,

packaging film progresses slowly feed, machinery and

other fixed transmission, release the touch of a

finger to stop sending electrical membrane membrane.

6.3 Touch "Cutter to advance and retreat," the

The opportunity to hold the main power to move

Pull films

33

forward, Cutter is transferred, release the touch

of a finger to stop the main motor and the rotating

cutter.

6.4 Touch "Cutter to advance and retreat," the

The opportunity to hold the main power to move back,

Cutter reverse, release the touch of a finger to stop

the main motor and the rotating cutter. Cut in cut

stuck to the packaging of goods, the result of too

much electrical resistance can not move forward at

this time this feature can be used to achieve Cutter

Cutter open back so that in order to remove the items.

Safety Tips: The items should be removed with care

to ensure safety, it is strongly recommended after

the closure of the packaging machine to get the power

items.

7、Home

When you need packaging machine manufacturers,

services, can touch the page

Display screen are as follows: Auto

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Based on the bottom left of your screen to display phone, web site and other

information with the packaging machine manufacturer contact.

8、Common error message and approach

8.1 Photoelectric error

① When the status bar shows "photoelectric

error!" And with "drip - drip -" when the alarm

sound, please adjust the sensitivity of

photoelectric eyes, tune the sensitivity of

photoelectric eyes are too high, too low will

cause the above fault.

② Set the length of the value of the packaging

and the actual length of the bag will not cause

the above fault, but the system design of the

"Automatic measurement of the length function",

when you use bags printed with the cursor, the

35

recommended first "auto" page Touch the "

measuring" system will automatically

measuring the length of packaging, packing

length can be set to avoid error.

③ When you do not use color printed packaging film

when the subject of your "photovoltaic" is set

to customs.

8.2 Card materials or slow down

When the status bar shows "card feed or slow

down!" And with "drip - drip -" When the alarm

sound, please check the following points:

① card to the goods whether Cutter.

② Does the speed potentiometer to the minimum.

③ check the main electrical installation of the

encoder and the question of whether there is any

connection.

8.3 Quantitative downtime

Failure phenomenon: after a certain number of packing down in the packaging and in the status bar shows "quantitative

downtime!." Make sure you are using "quantitative shutdown" function, such as not your "product parameters" page down

quantitative values can be revised to 000 to solve the problem.

Stated: as a result of the different models and control systems and continuous

improvement of software updates, the actual Manual operation and content of the

above areas may be different individual, please forgive me!

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Thank you for using the system!

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