tunnel washing solutions - Duet Serwis

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TUNNEL WASHING SOLUTIONS

Transcript of tunnel washing solutions - Duet Serwis

TUNNELWASHINGSOLUTIONS

LAPAUW THROUGHOUT THE WORLD.

Worldwide Lapauw offices:

Lapauw has a worldwide dealer network to serve its customers with the professionalism that is required. All dealers

have a warehouse with the most common parts and all spare parts are always on stock at Lapauw for a 24 hr service.

Your closest local Lapauw partner can be found on our website: www.lapauw.be

LAPAUWUSA

LAPAUWBrasil

LAPAUWFrance

LAPAUWCEE

LAPAUWRussia

LAPAUWAsia Pacific

LAPAUWChina

LAPAUWInternational

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FOREWORD.

Lapauw throughout the world 2

Foreword & Table of content 3

Beyond Innovation - Lapauw: Shaping laundry technology 4

Tunnel Washing Solutions 6

Technical Specifications 9

Product Overview 10

Contact Info back

* All images and data in this brochure are for reference only and are not binding!

BEYONDINNOVATION

Lapauw is proud to present the newest additions to the range of solid industrial laundry machinery: tunnel washers and complete logistic solutions!

This missing link in the product range has now been filled in, by taking over a manufacturer with years of experience. By integrating the manufacturing plant in the Lapauw Group, the plant is foreseen with procedures to guarantee quality, longevity and low cost of ownership by selecting quality parts, and simple but solid construction techniques Lapauw is world famous for.

The TransFLEX, already present in the worldwide market with more than 400 units sold, is hereby getting the support of the full group and subsidiaries. Not only is the knowledge carried by the engineers of the whole group, but the distribution and local support is brought to customers all over the world.

Within the stable growth of the Lapauw Group, we are now proud to offer you our newest solutions.

TABLE OF CONTENT.

Since the mid 20th century, Lapauw has shaped laundry technology.

Did you know that the flexible chest technology is in fact a Lapauw invention? And the “steamless laundry” concept would not even exist if it wasn’t for the gas heated ironers, a technology that saw the light in the Lapauw factory, in 1995. Ever since the very first ironer, in 1950 (with flexible chest), Lapauw has been on the vanguard of laundry technology, as Lapauw always adopted an “out of the box” approach to the specific challenges that come with laundry machinery.

Today, Lapauw manufactures a wide range of laundry equipment :• Lapauw is one of the few manufacturers of heavy duty washer-extractors. • Lapauw has the widest range of ironers, all of them equipped with the flexible chest* technology.• Lapauw complements its ironers with a full range of feeders and folders.• The Hot Stream tunnel finisher is well reputed for the first class finish it delivers.• The Lapauw Trolley Wash takes care of trolleys or even disinfects hospital beds.

But most important of all, owners of the more than 8000 machines sold in over 40 countries know the Lapauw machines as highly efficient, long lived machines that assure the lowest operational cost.

* thin/thick

LAPAUW: SHAPING LAUNDRY TECHNOLOGY

BEYONDINNOVATION

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Innovation

Lapauw invests heavily in R&D. The aim is not just to innovate, but to go beyond innovation by creating benefits for the customer. When developing new machines, we care about improving efficiency, ergonomics and ecology.

The R&D team is located in the factory in Kortrijk, where they stay in close contact with sales and manufacturing. This allows them to keep a finger on the pulse of laundry business and maintain a “hands-on” approach to Research and Development.

Quality Management

Having obtained the ISO 9001:2008 certificate in 2013, Lapauw is one of the very few laundry machinery manufacturers that can put the ISO seal on its official documents. A seal that is worldwide recognized as a symbol of “business excellence”.

With ISO 9001:2008, we go beyond just the quality of the machines and take quality management into the whole process: from the moment we pick up the phone to the after sales and shipments of spare parts, assuring that our customers are served with the highest level of professionalism.

Reliability and servicability

As the Total Cost of Ownership of laundry machines becomes more important, Lapauw goes to great efforts to keep the maintenance and operational costs of the machines to a minimum.

Through our network of distributors and Lapauw offices on every continent, we stay very close to our end users in hotels, hospitals and laundries, assuring them close support and short reaction times.

The simple, robust construction of the machines and the “Open Spare Parts” philosophy assure high reliability rates and minimum maintenance costs.

“BEYOND INNOVATION”. THESE 2 WORDS ARE MORE THAN A SLOGAN, AS THEY RETURN TO THE 3 CORNERSTONES OF OUR PHILOSOPHY.

Lapauw

Tunnel Washing Solutions

SYSTEM TECHNOLOGY

Counterflow Standing Bath

No bath separation Strict bath separation

No weight dependant water supply Weight dependant water supply and chemical dosing

Liquor is washed away Liquor is transported with the items

Undefined chemical concentrations Constant detergent concentrations

Diluting process Defined wash process

COUNTERFLOW VS STANDING BATH

There are two different versions of this batch washer. The TransFLEX and the TransFLEX Super.

Lapauw uses a specially designed scoop, able to transfer the linen and the water to the next drum. Not only the bounded water is transferred, but all the water available from the inner drum. The Lapauw bottom transfer versions are able to wash in complete standing bath. Innovation at origin, robust design and many 100’s of machines still running all over the world was the reason why Lapauw is so proud to build further on these successes.

Lapauw is able to offer a great range of tunnel washers, from 7 to 20 compartments, going from 40, 50, 60, 75, 100 and finally a 120 kg tunnel washer. Dryers are available in gas and steam heated versions in 60, 75, 100, 120 and 150 kg.

Extraction presses are available in fitting sizes to the tunnel washers, in low pressure 40 bar or high pressure 60 bar on the membrane.

The standard TransFLEX is foreseen with 6 double compartments. The TransFLEX Super is provided with all double compartments giving more flexibility in different flowcharts. Both type of tunnels are divided in 4 different zones. Pre-wash, wash, rinse and neutralization. The pre-wash and wash zones are standard foreseen with standing bath. This latest stand of technology has the main advantage that the detergents can work optimally. The linen is transferred with the detergents to the next compartment, resulting in a lower water use and a better chemical closing. The rinse zone is standard executed with a couterflow technology, hereby ensuring an optimal rinsing effect.

The whole tunnel can also be transformed to complete standing bath, or complete counterflow for special types of linen (mats with sand, workwear, etc). This is unique and hereby Lapauw offers maximum flexibility in design to all of its customers worldwide.

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DRUM PRINCIPLE

The inner drum consists out of 3 mm stainless steel, welded together from the inside and outside, reinforced with stainless steel adaptor rings. This whole rigid unit is standard foreseen with a drive system that has proven its capabilities, and has a very low cost of ownership.

The outside drum will be assembled later in the production process. Between the inside and outside drum, there is a special seal (rubber) to control and protect the water from jumping to another drum.

A cycloid steel spiral does the transport of the linen from one compartment to the next one.

The design further allows an exact separation of the bath in pre-wash, main-wash, rinsing zone and neutralizing zone.

Lapauw

Tunnel Washing Solutions

DRIVE

The inner drum is sitting on 4 sets of 4 Vulkollan wheels known for their high strength without memory. Each set of wheels is driven by an individual motor gearbox. The traction takes place on a forged ring (not welded) of minimum 45 mm thickness, and 400 mm wide. This concentric forged ring is placed on a reinforced piece of the tunnel, another ring of 600 mm wide with a thickness of 6 mm. This whole structure makes the drive system super reliable and almost maintenance free. In case of a break down of one of the motors, the tunnel can continue working without any problem with the 3 remaining motors, allowing time for repair or replacement of the broken unit.

The 4 independent driven motros are controlled by 1 frequency inverter allowing for adjustments in speed (RPM) and G-force.

LAPAUW OFFERS TOTAL TUNNEL WASHING SOLUTIONS, FROM LOGISTICS DOWN TO DRYERS, PRESSES, DATA AND MUCH MORE.

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TransFLEX 40 kg

# 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Ø 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808

L 5.537 6.037 6.537 7.037 7.537 8.037 8.537 9.037 9.537 10.037 10.537 11.037 11.537 12.037

W 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250

H1 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490

H2 772 772 772 772 772 772 772 772 772 772 772 772 772 772

kW 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TransFLEX 50 kg

# 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Ø 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808

L 6.191 6.801 7.411 8.021 8.631 9.241 9.851 10.461 11.071 11.681 12.291 12.901 13.511 14.121

W 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250

H1 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490

H2 772 772 772 772 772 772 772 772 772 772 772 772 772 772

kW 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TransFLEX 60 kg

# 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Ø 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808

L 6.978 7.728 8.478 9.228 9.978 10.728 11.478 12.228 12.978 13.728 14.478 15.228 15.978 16.728

W 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250

H1 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490

H2 772 772 772 772 772 772 772 772 772 772 772 772 772 772

kW 10.5 12 13.5 15 16.5 18 19.5 21 22.5 24 25.5 27 28.5 30

TransFLEX 75 kg

# 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Ø 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808

L 8.032 8.932 9.832 10.732 11.632 12.532 13.432 14.332 15.232 16.132 17.032 17.932 18.832 19.732

W 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250

H1 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490

H2 772 772 772 772 772 772 772 772 772 772 772 772 772 772

kW 14 16 18 20 22 24 26 28 30 32 34 36 38 40

TransFLEX 100 kg

# 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Ø 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808

L 9.747 10.897 12.047 13.197 14.347 15.497 16.647 17.797 18.947 20.097 21.247 22.397 23.547 24.697

W 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250

H1 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490

H2 772 772 772 772 772 772 772 772 772 772 772 772 772 772

kW 21 24 27 30 33 36 39 42 45 48 51 54 57 60

TransFLEX 120 kg

# 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Ø 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808 1.808

L 11.508 12.908 14.308 15.708 17.108 18.508 19.908 21.308 22.708 24.108 25.508 26.908 28.308 29.708

W 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250

H1 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490 2.490

H2 772 772 772 772 772 772 772 772 772 772 772 772 772 772

kW 21 24 27 30 33 36 39 42 45 48 51 54 57 60

LAPAUW

PRODUCT OVERVIEW

WASHING SOLUTIONS IRONING SOLUTIONS

OPEN POCKET WASHER EXTRACTOR

Available: 60, 100, 120, 160, 200, 300 kg with frontal loading.

3 POCKET FRONTAL WASHER EXTRACTOR

Available: 60, 100, 160, 200, 300, 400 kg with frontal loading.

MEDIWAVE WASHER EXTRACTOR

Available: 60, 80, 110 kg with side loading. Type: Barrier Washer.

PULLMAN WASHER EXTRACTOR

Available: 40, 60, 80, 110, 160, 200, 260 kg with side loading. Type: Barrier washer.

TOPLOADER WASHER EXTRACTOR

Available: 120, 160, 200 kg with frontal loading.

UNIFEEDIndependent vacuum feeder for small items.

STARFEEDSmall piece feeding unit for high quality manual feeding.

CLASSIC STEAMThis is the standard Lapauw ironer, available in different diameters and with up to 3 rolls

CLASSIC GASThe classic gas ironer is the most efficient, heavy duty, high capacity, gas heated ironer on the market.

UNIFOLDUniversal folder with 2 to 3 primary folds by air, and 2 to 3 crossfolds by knife in multiple lanes with drop stacker.

TROLLEY-WASH

Disinfection, washing & drying. Multiple executions possible.

STARFEED+One feeding station,one lane, up to 250 items/hour.

IRONMAXWith innovative features like a new chest design and parallel oil flow pattern, the IRONMAX is a new standard.

SUPERFOLDHigh quality folder with 2-3 primary folds and 2-3 cross-folds by knife with automatic correction in multiple lanes & roll off stacker.

STARFOLDCost effective folder with 2 to 3 primary folds by air in multiple lanes. The Starfold is the ideal single roll folder.

TUNNEL WASHING SOLUTIONSAvailable : 40,50,60,75,100, 120kg with different sizes of dryers and presses up to 60 bar pressure.

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UNIX3-4 feeding stations, 1-2 la-nes, up to 1800 items/hour with manual feeding.

IRONING SOLUTIONS GARMENT SOLUTIONS

CLEANROOM SOLUTIONS

STARFEED+One feeding station,one lane, up to 250 items/hour.

EXTRATwo stations cornerless feeding, up to 750 items/hour.

XXL• Ø 1600 mm.• Gas or steam heated. • Chest covers roll over 286°.

RELAXDouble roll Ø 800 mm steam heated ironer,perfect for basic ironing.

MEDIWAVEDouble sided Barrier washer with 2 compartiments. Front cover exists out of Glass Reinforced Polymer, which is used in cleanrooms.

MEDISTREAMFirst 100% cleanroom dryer, highly complementary with the Lapauw Mediwave. Keywords: ergonomics, hygiene and user-friendliness.

HOT STREAM TUNNEL FINISHERAvailable in Mono & Duo, both gas or steam heated. • Mono: T1 - T6: 150 - 1000 items/hour.• Duo: T2 - T6: 750 - 2000 items/hour.

CONVEYOR SYSTEMUltra compact and flexible garment handling system with capacity up to 2000 items/hour. Endless chain system transports garments shoulder-to-shoulder.

GARMENT FOLDERGarment folder with capacity of 800 items/hour and one primary fold & 2 cross folds. Modular robotic system which handles any type of hanger available.

IRONPROBrings the industrial quality & technology to the OPL and smaller laundries. Roll diameters of 500, 600 & 800 mm.

STARFOLDCost effective folder with 2 to 3 primary folds by air in multiple lanes. The Starfold is the ideal single roll folder.

STACK & FOLDSmall piece folding & stacking, in multiple lanes. 1 cross fold + stacking.

FOLDPROFlexible folder which folds, sorts, stacks and counts all kinds of towels.

OUDE IEPERSEWEG 139 8501 HEULE, BELGIUM

TEL. +32 (0)56 35 42 95FAX. +32 (0)56 35 45 59

[email protected]

LAPAUWINTERNATIONAL

Lapauw Tunnel Washing Solutions – v0