TRX700XX-2009-32HP6610.pdf - Honda MPE

No part of this publication may be reproduced without writtenpermission.

This publication includes the latest production information availablebefore printing. Honda Motor Co., Ltd. reserves the right to makechanges at any time without notice and without incurring any obligation.

This manual should be considered a permanent part of the ATV andshould remain with the ATV when it is resold.

Honda Motor Co., Ltd. 2008

０８／０９／３０　１７：５４：５３　３２ＨＰ６６１０　０００１　

Honda TRX700XXSPORTRAX 700XXOWNER’S MANUAL

０８／０９／３０　１７：５４：５６　３２ＨＰ６６１０　０００２　

－

Introduction

Introduction

Congratulations on choosing your Honda ATV.

When you own a Honda, you’re part of a worldwide family of satisfiedcustomers people who appreciate Honda’s reputation for buildingquality into every product.

Your Honda was designed as a recreational ATV for off-road use byone rider only.

Before riding, take time to get acquainted with your ATV and how itworks. To protect your investment, we urge you to take responsibilityfor keeping your ATV well maintained. Scheduled service is a must, ofcourse. But it’s just as important to observe the break-in guidelines, andperform all pre-ride and other periodic checks detailed in this manual.

We also recommend that you read this owner’s manual before you ride.It’s full of facts, instructions, safety information, and helpful tips. Tomake it easy to use, the manual contains a detailed list of topics at thebeginning of each section, and both an in-depth table of contents and anindex at the back of the book.

As you read this manual, you will find information that is preceded by asymbol. This information is intended to help you avoid damage

to your Honda, other property, or the environment.

Whenever you ride, tread lightly. By staying on established trails andriding only in approved areas, you help protect the environment andkeep off-road riding areas open for the future.

０８／０９／３０　１７：５５：０３　３２ＨＰ６６１０　０００３　

Introduction

Introduction

If you have any questions, or if you ever need special service or repairs,remember that your Honda dealer knows your ATV best and isdedicated to your complete satisfaction.

Happy riding!

０８／０９／３０　１７：５５：０６　３２ＨＰ６６１０　０００４　

A Few Words About Safety

Safety Labels

Safety MessagesDANGER, WARNING, CAUTION


Your safety, and the safety of others, is very important. And operatingthis ATV safely is an important responsibility.

To help you make informed decisions about safety, we have providedoperating procedures and other information on labels and in this manual.This information alerts you to potential hazards that could hurt you orothers.

Of course, it is not practical or possible to warn you about all hazardsassociated with operating or maintaining an ATV. You must use yourown good judgment.

You will find important safety information in a variety of forms,including:

–– on the ATV.

–– preceded by a safety alert symbol and one ofthree signal words: or .

０８／０９／３０　１７：５５：１０　３２ＨＰ６６１０　０００５　

You WILL be KILLED orSERIOUSLY HURT if you don’tfollow instructions.

You CAN be KILLED or SERIOUSLYHURT if you don’t followinstructions.

You CAN be HURT if you don’tfollow instructions.



Safety Headings

Safety Section

Instructions

These signal words mean:

–– such as Important Safety Reminders or ImportantSafety Precautions.

–– such as ATV Safety.

–– how to use this ATV correctly and safely.

This entire manual is filled with important safety information –– pleaseread it carefully.

０８／０９／３０　１７：５５：１６　３２ＨＰ６６１０　０００６　

Contents

Contents

.......................................................................................ATV Safety .

....................................................................................Before Riding .

...............................................................Basic Operation & Riding .

......................................................................Indicators & Controls .

1

9

25

41

These pages give an overview of the contents of your owner’s manual.The first page of each section lists the topics covered in that section.

Important safety information you should know, plus a look at thesafety related labels on your ATV.

The importance of wearing a helmet and other protective gear, how tomake sure you and your ATV are ready to ride, and importantinformation about loading.

How to start and stop the engine, shift gears, and brake. Also, ridingprecautions.

The location and function of indicators and controls on your ATVand operating instructions for various controls and features.

０８／０９／３０　１７：５５：２５　３２ＨＰ６６１０　０００７　

Contents

Contents

.....................................................................Servicing Your Honda .

....................................................................................................Tips .

......................................................Taking Care of the Unexpected .

.....................................................................Technical Information .

.............................................................................Table of Contents .

..................................................................................................Index .

...Manufacturer and Authorised Representative for EU Market .

73

161

171

191

200

206

218

Why your ATV needs regular maintenance, what you need to knowbefore servicing your Honda, an owner maintenance schedule, andinstructions for specific maintenance and adjustment items.

How to store and transport your ATV and how to be anenvironmentally responsible rider.

What to do if you have a flat tyre, your engine won’t start, etc.

ID numbers, technical specifications, and other technical facts.

Sequential listing of topics in this owner’s manual.

０８／０９／３０　１７：５５：３５　３２ＨＰ６６１０　０００８　

０８／０９／３０　１７：５５：３７　３２ＨＰ６６１０　０００９　

1

ATV Safety

ATV Safety

This section presents some of the most important information andrecommendations to help you ride your ATV safely. Please take a fewmoments to read these pages. This section also includes informationabout the location of safety labels on your ATV.

...............................................................Important Safety Information ..........................................................................................Safety Labels .

25

０８／０９／３０　１７：５５：４１　３２ＨＰ６６１０　００１０　

2

Important Safety Information

Follow the Age Recommendation

Always Wear a Helmet

Never Carry a Passenger

ATV Safety

Your ATV can provide many years of service and pleasure if you takeresponsibility for your own safety and understand the challenges youcan meet while riding.

There is much that you can do to protect yourself when you ride. You’llfind many helpful recommendations throughout this manual. Thefollowing are a few that we consider to be most important.

The minimum recommended age for this ATV model is 16. Childrenunder age 16 should never operate this vehicle.

Your ATV is designed for one person only. There are no handholds,footrests, or seat for a second person, so never carry a passenger. Apassenger could interfere with your ability to move around to maintainyour balance and control of the ATV.

It’s a proven fact: helmets significantly reduce the number and severityof head injuries. So always wear an approved motorcycle helmet. Wealso recommend that you wear eye protection, sturdy boots, gloves, andother protective gear (page ).26

０８／０９／３０　１７：５５：４９　３２ＨＰ６６１０　００１１　

3


ATV Safety

Ride Off-road Only

Take Time to Learn & Practice

Be Alert for Off-road Hazards

Your ATV is designed and manufactured for off-road use only. Thetyres are not made for pavement, and the ATV does not have turnsignals and other features required for use on public roads. If you needto cross a paved or public road, get off and walk your ATV across.

The terrain can present a variety of challenges when you ride off-road.Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks,ruts, and other hazards. Always keep your speed low enough to allowtime to see and react to hazards.

Even if you have ridden other ATVs, take time to become familiar withhow this ATV works and handles. Practice in a safe area until you buildyour skills and get accustomed to the ATV’s size and weight.

０８／０９／３０　１７：５５：５５　３２ＨＰ６６１０　００１２　

4


ATV Safety

Ride within Your Limits

Keep Your Honda in Safe Condition

Don’t Drink and Ride

Pushing limits is another major cause of ATV accidents. Never ridebeyond your personal abilities or faster than conditions warrant.Remember that alcohol, drugs, fatigue, and inattention can significantlyreduce your ability to make good judgments and ride safely.

Alcohol and riding don’t mix. Even one drink can reduce your ability torespond to changing conditions, and your reaction time gets worse withevery additional drink. So don’t drink and ride, and don’t let yourfriends drink and ride either.

It’s important to keep your ATV properly maintained and in safe ridingcondition. Having a breakdown can be difficult, especially if you arestranded off-road far from your base. To help avoid problems, inspectyour ATV before every ride and perform all recommended maintenance.

０８／０９／３０　１７：５６：０１　３２ＨＰ６６１０　００１３　

5ATV Safety

Safety Labels

The labels should be considered permanent parts of the vehicle. If alabel comes off or becomes hard to read, contact your Honda dealer forreplacements.

Your ATV comes with several labels containing important safetyinformation. Anyone who rides the vehicle should read and understandthis information before riding.

０８／０９／３０　１７：５６：０５　３２ＨＰ６６１０　００１４　

6

Safety Labels

ATV Safety

０８／０９／３０　１７：５６：１２　３２ＨＰ６６１０　００１５　

7

Safety Labels

ATV Safety

０８／０９／３０　１７：５６：２２　３２ＨＰ６６１０　００１６　

Engine net powerMachine mass

8

Safety Labels

ATV Safety

０８／０９／３０　１７：５６：２７　３２ＨＰ６６１０　００１７　

9

Indicators & Controls


The items listed on this page are described in this section. Instructionsfor other components are presented in other sections of this manualwhere they will be most useful.

This section shows the location of all indicators and controls you wouldnormally use before or while riding your ATV.

..........................................................Operation Component Locations ................................................................................................Indicators .

..............................................................................Controls & Features ..........................................................................................Fuel Valve .

..................................................................................Ignition Switch ........................................................................................Start Button .

...........................................................................Engine Stop Switch ................................................................................Headlight Switch .

.................................................................Headlight Dimmer Switch ....................................................................................Throttle Lever .

...................................................Clutch Lever/Parking Brake Lever ..........................................................................Reverse Assist Lever .

.............................................................................Front Brake Lever ................................................................................Rear Brake Pedal .

....................................................................................Parking Brake ...............................................................................Flag Pole Bracket .

10131616171818191920202122222324

０８／０９／３０　１７：５６：４０　３２ＨＰ６６１０　００１８　

headlight switchignition switch

throttle lever

headlight dimmer switch

engine stop switch

start button

clutch lever/parking brake lever

front brake leverparking brake lock leverparking brake pin

reverse assist lever

10

Operation Component Locations


０８／０９／３０　１７：５６：４５　３２ＨＰ６６１０　００１９　

rear brake pedal

11



０８／０９／３０　１７：５６：４９　３２ＨＰ６６１０　００２０　

shift lever

flag pole bracket

seat lock lever

fuel valve

12



０８／０９／３０　１７：５６：５４　３２ＨＰ６６１０　００２１　

(1) (2)

CENTRE OF HANDLEBAR

(3) (4)

(1) PGM-FI indicator(2) high coolant temperature indicator(3) neutral indicator(4) reverse indicator

13

Indicators


The indicators on your ATV keep you informed, alert you to possibleproblems, and make your riding safer and more enjoyable. Refer to theindicators frequently. Their functions are described on the followingpages.

０８／０９／３０　１７：５６：５８　３２ＨＰ６６１０　００２２　

14

Indicators


Lamp Check.

Lamp CheckThe PGM-FI indicator and high coolant temperature indicator come onfor a few seconds and then go off when you turn the ignition switch ON( ) and engine stop switch is on RUN ( ).

The reverse indicator comes on for a few seconds and then goes offwhen you turn the ignition switch ON ( ) and engine stop switch is onRUN ( ) except transmission is in reverse. When the transmission isin reverse, remain on until you shift out of reverse.

The indicators are identified in the table on page with the words:

When applicable, the neutral indicator comes on when you turn theignition switch ON ( ) and remains on until you shift out of neutral.

If one of these indicators does not come on when it should, have yourHonda dealer check for burned-out bulbs or other problems.

15

０８／０９／３０　１７：５７：０５　３２ＨＰ６６１０　００２３　

15Instruments & Controls

Indicators

Lamp Check.

Lamp Check

Lamp Check

PGM-FI indicator Lights when there is any abnormalityin the PGM-FI (Programmed FuelInjection) system. Should also lightfor a few seconds and then go offwhen the ignition switch is turnedON ( ) and engine stop switch ison RUN ( ). If the indicator comeson at any other time, reduce speedand take your vehicle to a Hondadealer as soon as possible.

High coolanttemperature indicator

Lights when coolant temperature ishigh enough to adversely affect theservice life of the engine. Shouldalso light for a few seconds and thengo off when the ignition switch isturned ON ( ) and engine stopswitch is on RUN ( ). If the highcoolant temperature indicator comeson while you are riding, immediatelybring the vehicle to a stop, turn theengine off and let it cool.See page . .

Neutral indicator Lights when the transmission is inneutral.

Reverse indicator Lights when the transmission is inreverse. Should also light for a fewseconds and then go off when theignition switch is turned ON ( )and engine stop switch is on RUN( ). .

1

2

3

4

180

０８／０９／３０　１７：５７：１３　３２ＨＰ６６１０　００２４　

－

－

－

LEFT SIDE

(1) fuel valve

(1)ON OFF RES

16

Fuel Valve

Controls & Features


ON normal position for riding.

OFF for parking, storing, or transportation.

Reserve FuelRemember to check that the fuel valve is in the ON position each timeyou refuel. If the fuel valve is left in the RES position, you may run outof fuel with no reserve.

For complete information about fueling your ATV, see page .

RES for extra fuel to get to a gas supply for refueling.

The manual fuel valve ( ) is located on the left side under the fuel tank.

The three-way fuel valve is used to control the flow of fuel from thefuel tank to the fuel pump unit.

89

1

０８／０９／３０　１７：５７：２２　３２ＨＰ６６１０　００２５　

OFF ( )ON ( )

No electrical circuits function.Electrical circuits on.

(1) ignition switch

(1)

ONOFF

OFF ON

RIGHT SIDE

Key Position Function

17

Ignition Switch

Controls & Features


The ignition switch ( ) is used for starting and stopping the engine(page ). Insert the key and turn it to the right for the ON ( )position.

148

０８／０９／３０　１７：５７：３１　３２ＨＰ６６１０　００２６　

LEFT HANDLEBAR

(1) start button(2) engine stop switch

STARTOFFRUN

(1)(2)

18

Start Button

Engine Stop Switch

Controls & Features


Starting Procedure,The start button ( ) is used for starting the engine. Pushing the button instarts the engine. See page .

The engine stop switch ( ) is used to stop the engine in an emergency.To operate, slide the switch to the OFF ( ) position. The switch mustbe in the RUN ( ) position to start the engine, and it should normallyremain in the RUN ( ) position even when the engine is OFF.

If your ATV is stopped with the ignition switch ON ( ) and theengine stop switch OFF ( ), the battery will discharge. Turn theignition switch OFF ( ) to prevent battery discharge.

When the start button is pushed, the starter motor will crank the engine.The starter motor will not operate if the engine stop switch is in the OFF( ) position when the start button is pushed.

150

2

０８／０９／３０　１７：５７：３８　３２ＨＰ６６１０　００２７　

(1)

(2)

ONOFF

LEFT HANDLEBAR

(1) headlight switch

(2) headlight dimmer switch HILO

19

Headlight Switch

Headlight Dimmer Switch

Controls & Features


The headlight switch ( ) is used to turn the headlight ON ( ) or OFF( ). To operate, turn the switch to ON ( ) or OFF ( ).

The headlight dimmer switch ( ) is used to change between the highand low beams of the headlight. To operate, turn the switch to HI ( )for high beam, LO ( ) for low beam.

2

1

０８／０９／３０　１７：５７：４５　３２ＨＰ６６１０　００２８　

(1)

RIGHT HANDLEBAR

(A)

(1) throttle lever(A) to open the throttle

20

Throttle Lever

Clutch Lever/Parking Brake Lever

Controls & Features


Clutch System,

The throttle controls engine rpm (speed). To increase engine rpm, pressthe throttle lever ( ) with your thumb. To reduce engine rpm, releasepressure on the throttle lever. The throttle will automatically return to theclosed position (engine idle) when you remove your thumb.

The clutch lever/parking brake lever is used to disengage the clutchwhenever you shift gears. To operate, pull the clutch lever/parking brakelever in all the way before shifting, then slowly release it after shifting.See page .

The clutch lever/parking brake lever is also used to set the parking brake(page )

1

115

23

０８／０９／３０　１７：５７：５２　３２ＨＰ６６１０　００２９　

(1)

(2)

(3)

LEFT HANDLEBAR RIGHT SIDE

LEFT SIDE

Reverse

(3) shift lever

1st

(1) reverse assist lever(2) clutch lever/parking brake lever

21

Reverse Assist Lever

Controls & Features


Riding in Reverse

The reverse assist lever ( ), located on the right side under the fuel tank,is used to shift into reverse. To operate, pull in the clutch lever/parkingbrake lever ( ) with your ATV stopped. Leaving your left hand on theclutch lever/parking brake lever while pressing down on the rear brakepedal with your right foot, remove your right hand from throttle andplace it on the reverse assist lever. Pull and hold the reverse assist lever,depress the shift lever ( ) to reach the reverse gear (below 1st gear). See

page .

1

553

2

０８／０９／３０　１７：５７：５９　３２ＨＰ６６１０　００３０　

22

Front Brake Lever

Rear Brake Pedal

Controls & Features


The front brake lever is used to slow or stop your ATV. To operate, pullthe lever. For information on braking techniques, see page .

The rear brake pedal is used to slow or stop your ATV. To operate,depress the pedal. For information on braking techniques, see page .

58

58

０８／０９／３０　１７：５８：０４　３２ＨＰ６６１０　００３１　

LEFT HANDLEBAR

(3) clutch lever/parking brake lever

(A) to lock

(1) lock lever(2) parking brake pin

(1)

(3)

(2)

((AA))

23

Parking Brake

Controls & Features


Parking

The lock lever ( ) and parking brake pin ( ) on the clutch lever/parkingbrake lever ( ) allows it to be used as a parking brake. To operate, pushdown and hold the parking brake pin, squeeze the clutch lever/parkingbrake lever and then lock it with the lock lever. See page .

If you need to adjust the parking brake, see page .

213

72

132

０８／０９／３０　１７：５８：１０　３２ＨＰ６６１０　００３２　

(1)

(1) flag pole bracket

REAR

24

Flag Pole Bracket

Controls & Features


Flag poles are required in some riding areas. Check local regulationsbefore riding.

Flag poles are optional equipment available from your Honda dealer. Tomount a pole in the bracket ( ), follow the instructions that come withthe flag pole kit.

1

０８／０９／３０　１７：５８：１５　３２ＨＰ６６１０　００３３　

25

Before Riding

Before Riding

Before each ride, you need to make sure you and your Honda are bothready to ride. To help get you prepared, this section discusses how toevaluate your riding readiness, what items you should check on yourATV, and adjustments to make for your comfort, convenience, or safety.This section also includes important information about loading.

.......................................................................Are You Ready to Ride? .

................................................................Is Your ATV Ready to Ride? .

.....................................................................Load Limits & Guidelines .

................................................................Accessories & Modifications .

.............................................................................Protective Apparel ....................................................................................Rider Training .

.......................................................................Age Recommendation ....................................................................................No Passengers .

.........................................................................No Alcohol or Drugs .

............................................................................Pre-ride Inspection .

.............................................................................................Loading ........................................................................................Load Limits .

...........................................................................Loading Guidelines .

........................................................................................Accessories .....................................................................................Modifications .

262628292930313135353637383839

０８／０９／３０　１７：５８：２８　３２ＨＰ６６１０　００３４　

26

Protective Apparel

Are You Ready to Ride?

Before Riding

Before you ride your ATV for the first time, we urge you to:Read this owner’s manual and the labels on your ATV carefully.Make sure you understand all the safety messages.Know how to operate all the controls.

Before each ride, be sure:You feel well and are in good physical and mental condition.

You don’t have any alcohol or drugs in your system.

For your safety, we strongly recommend that you always wear anapproved motorcycle helmet, eye protection, boots, gloves, long pants,and a long-sleeved shirt or jacket whenever you ride.Although complete protection is not possible, wearing proper gear canreduce the chance of injury when you ride.Following are suggestions to help you choose the proper gear.

Helmets and Eye ProtectionYour helmet is your most important piece of riding gear because itoffers the best protection against head injuries. A helmet should fit yourhead comfortably and securely.

You are wearing an approved motorcycle helmet (with chin straptightened securely), eye protection, and other protective clothing.

０８／０９／３０　１７：５８：３７　３２ＨＰ６６１０　００３５　

Operating this ATV without wearing anapproved motorcycle helmet, eye protection,and protective clothing could increase yourchances of severe injury or death in the event ofan accident.

Always wear an approved motorcycle helmetthat fits properly and wear eye protection(goggles or face shield), gloves, boots,long-sleeved shirt or jacket and long pants.

27


Before Riding

Additional Riding GearIn addition to a helmet and eye protection, we also recommend:

Sturdy off-road motorcycle boots to help protect your feet, ankles,and lower legs.Off-road motorcycle gloves to help protect your hands.Riding pants with knee and hip pads, a riding jersey with paddedelbows, and a chest/shoulder protector.

An open-face helmet offers some protection, but a full-face helmetoffers more. Always wear a face shield or goggles to protect your eyesand help your vision.

０８／０９／３０　１７：５８：４４　３２ＨＰ６６１０　００３６　

Operating this ATV without proper instructioncould increase your risk of an accident whichcould lead to serious injury or death.

Beginning and inexperienced operators shouldcomplete the certified training course offered byHonda. They should then regularly practice theskills learned in the course and the operatingtechniques described in the owner’s manual.

28

Rider Training


Before Riding

Developing your riding skills is an on-going process. Even if you haveridden other ATVs, take time to become familiar with how this ATVworks and handles. Practice riding the ATV in a safe area to build yourskills. Do not ride in rough terrain until you get accustomed to theATV’s controls, and feel comfortable with its size and weight.

０８／０９／３０　１７：５８：４９　３２ＨＰ６６１０　００３７　

A child using an ATV that is not recommendedfor their age could lose vehicle control whileriding, resulting in severe injury or death.

A child under 16 should never operate an ATVwith engine size greater than 90cc.

Carrying a passenger on this ATV greatlyreduces your ability to balance and control thisATV and could cause a crash and you or yourpassenger could be injured or killed.

Never carry a passenger on this ATV.

29

Age Recommendation

No Passengers


Before Riding

The minimum recommended age for this ATV model is 16. For safety,never let children under 16 years old operate this vehicle.

This ATV is designed as an operator-only vehicle. The long seat isdesigned to allow the rider to change body position, not for carrying apassenger. Never let a passenger ride on the seat.

０８／０９／３０　１７：５８：５５　３２ＨＰ６６１０　００３８　

－－

Operating this ATV after consuming alcohol ordrugs can seriously affect your judgement,cause you to react more slowly, affect yourbalance and perception, and result in seriousinjury or death.

Never consume alcohol or drugs before or whileoperating this ATV.

30

No Alcohol or Drugs


Before Riding

Alcohol, drugs and ATVs don’t mix. Even a small amount of alcoholcan impair your ability to operate an ATV safely. Likewise, drugseven if prescribed by a physician can be dangerous while operating anATV. Consult your doctor to be sure it is safe to operate a vehicle aftertaking medication.

０８／０９／３０　１７：５９：００　３２ＨＰ６６１０　００３９　

Improperly maintaining this ATV or failing tocorrect a problem before riding can cause acrash in which you can be seriously hurt orkilled.

Always perform a pre-ride inspection beforeevery ride and correct any problems.

31

Pre-ride Inspection

Is Your ATV Ready to Ride?

Before Riding

Engine Oil

RadiatorCoolant

If your ATV has overturned or been involved in a collision, do not ridethe vehicle until it has been inspected by your Honda dealer. There maybe damage or other problems you cannot see.

Check the following items before you get on the ATV:

Check the level and add oil if needed(page ).Check for leaks.

Before each ride, it’s important to inspect your ATV and make sure anyproblem you find is corrected. A pre-ride inspection is a must, not onlyfor safety, but because having a breakdown, or even a flat tyre, can be amajor inconvenience.

(cont’d)

Check the coolant level and add coolant ifneeded (page ).Check for leaks.

103

95

０８／０９／３０　１７：５９：０８　３２ＨＰ６６１０　００４０　

32


Before Riding

Fuel

Tyres

Drive Chain

Air Cleaner HousingDrain Tube

Underbody &Exhaust System

Nuts & Bolts

Guards

Drivetrain Boots

Check the level and add fuel (page ) ifneeded. Also make sure the fuel fill cap issecurely fastened.Check for leaks.

Use a gauge to check the air pressure. Adjust ifneeded. Also look for signs of damage orexcessive wear (page ).

Check the condition and slack. Adjust andlubricate if needed. Also check the chain sliderfor wear and replace if needed (page ).

Check for damage (page ).

Check for deposits in the drain tube. Ifnecessary, clean the tube (page ) and checkthe air cleaner housing.

Check for, and remove, any dirt, vegetation orother debris that could be a fire hazard orinterfere with the proper operation of thevehicle.

Check the wheels to see that the axle nuts aretightened. Use a wrench to make sure allaccessible nuts, bolts, and fasteners are tight.

Check for damage or looseness (page ).

90

142

143

134

140

112

０８／０９／３０　１７：５９：２１　３２ＨＰ６６１０　００４１　

33Before Riding


Leaks, Loose Parts

Cable

Lights

Walk around your ATV and look for anythingthat appears unusual, such as a leak or loosecable.

Check the cable housings for wear. Check thefittings for looseness. Replace or tighten asneeded.

Make sure the headlight, brakelight andtaillight are working properly.

０８／０９／３０　１７：５９：２７　３２ＨＰ６６１０　００４２　

34


Before Riding

Throttle

Brakes

Steering

Engine Stop Switch

Headlight andHeadlight DimmerSwitch

Reverse AssistLever

Indicators

Clutch Lever/Parking Brake Lever

Check these items after you get on the ATV:

Check the freeplay and adjust if needed. Pressthe throttle to make sure it moves smoothlywithout sticking, and snaps shut automaticallywhen it is released, in all steering positions(page ).

Remember, be sure to take care of any problem you find, or have yourHonda dealer correct it before you ride.

Check that the wheels turn properly as yousteer the handlebar. Move the handlebar rightand left and check that there is no excessivebacklash.

Check for proper function (page ).

Check for proper function (page ).

Squeeze the front brake lever and step on therear brake pedal to check that the controlsoperate normally. Make sure there is no brakefluid leakage (page ).

Make sure the reverse assist lever operatessmoothly without sticking.

Turn the ignition switch ON ( ) and check fornormal operation of the indicators (page ).

Check for smooth operation and adjust ifneeded (pages , ).

126

113

14

19

18

115 132

０８／０９／３０　１７：５９：４１　３２ＨＰ６６１０　００４３　

Overloading, improper loading, or carrying apassenger can cause a crash and you can beseriously hurt or killed.

Follow all load limits and other loadingguidelines in this manual.

35

Loading

Load Limits & Guidelines

Before Riding

In addition, exceeding the weight limits or carrying an unbalanced loadcan seriously affect your ATV’s handling, braking and stability. Addingaccessories or making modifications that change this ATV’s design andperformance can also make it unsafe. Also, the weight of anyaccessories will reduce the maximum load the ATV can carry.

More specific information on load limits, accessories, and modificationsfollows.

How much weight you put on your ATV, and how you load it, areimportant to your safety. If you decide to carry cargo, you should beaware of the following information.

Your Honda was designed as a rider-only ATV. It was not designed tocarry a passenger or cargo. A passenger or cargo could interfere withyour ability to move around to maintain your balance and control of theATV.

０８／０９／３０　１７：５９：４７　３２ＨＰ６６１０　００４４　

maximum weight capacity 110 kg (243 lbs)

36

Load Limits


Before Riding

The weight of added accessories will reduce the maximum cargo weightyou can carry.

(includes the weight of the rider, all cargo, and accessories.)

Following is the load limit for your ATV:

There is a limit to how much weight can be carried on your ATV.

The following load limit applies to standard equipment only. Modifyingyour ATV, using non-standard equipment, or riding on terrain that is notflat and smooth could further reduce this limit.

０８／０９／３０　１７：５９：５３　３２ＨＰ６６１０　００４５　

37

Loading Guidelines


Before Riding

Carrying cargo or pulling a trailer will affect how your ATV handlesand greatly reduce its ability in accelerating, braking and making turnsand other maneuvers.

Never cross a slope when towing a trailer.Avoid riding on steep slopes when carrying cargo or pulling a trailer.

Allow extra room for starting, stopping and turning whenever youcarry cargo or pull a trailer.

Make sure all cargo is secured before riding.Never exceed the maximum weight limit.Do not tow another vehicle.

Never ride with a passenger. The ATV is not designed to carry apassenger.

Check that the tyres are properly inflated.

As discussed on page , we recommend that you do not carry anycargo on this ATV. However, if you decide to carry cargo, ride atreduced speeds and follow these common-sense guidelines.

Be sure to observe the weight limit and follow these guidelines:

35

０８／０９／３０　１８：００：０３　３２ＨＰ６６１０　００４６　

Improper accessories or modifications cancause a crash in which you can be seriouslyhurt or killed.

Follow all instructions in this owner’s manualregarding accessories and modifications.

38

Accessories

Accessories & Modifications

Before Riding

Modifying your ATV or using non-Honda accessories can make yourATV unsafe.

Before you consider making any modifications or adding an accessory,be sure to read the following information.

Do not add any electrical equipment that will exceed the vehicle’selectrical system capacity (page ). A blown fuse can cause a lossof lights or engine power (page ).

Make sure the accessory does not interfere with your ability to shiftbody position on the seat or operate hand and foot controls.

Make sure the accessory does not obscure any lights, reduce groundclearance, limit suspension travel or steering travel, or interfere withoperating any controls.

We strongly recommend that you use only Honda Genuine Accessoriesthat have been specifically designed and tested for your ATV. BecauseHonda cannot test all other accessories, you must be personallyresponsible for proper selection, installation, and use of non-Hondaaccessories.Check with your Honda dealer for assistance and always follow theseguidelines:

182197

０８／０９／３０　１８：００：１１　３２ＨＰ６６１０　００４７　

39

Modifications

Accessories & Modifications

Before Riding

We strongly advise you not to remove any original equipment or modifyyour ATV in any way that would change its design or operation. Suchchanges could seriously impair your ATV’s handling, stability, andbraking, making it unsafe to ride.

Removing or modifying your lights, exhaust system, emission controlsystem, or other equipment can also make your ATV illegal.

０８／０９／３０　１８：００：１５　３２ＨＰ６６１０　００４８　

40 Before Riding

０８／０９／３０　１８：００：１８　３２ＨＰ６６１０　００４９　

41

Basic Operation & Riding


To protect your new engine and enjoy optimum performance andservice life, refer to Break-in Guidelines (page ).

(cont’d)

........................................................................Safe Riding Precautions .............................................................................Off-road Use Only .

.....................................................Keep Hands and Feet on Controls .....................................................................................Control Speed .

........................................Use Care on Unfamiliar or Rough Terrain .......................................................................Do Not Perform Stunts .

............................................................Starting & Stopping the Engine .........................................................................................Preparation .

.............................................................................Starting Procedure ..................................................................................Flooded Engine .

....................................Bank Angle Sensor Ignition Cut-off System .

This section gives basic riding instructions, including how to start andstop your engine, how to use the throttle and brakes, and what to dowhen you’re through riding.

....................................................................How to Stop the Engine ........................................................................................Shifting Gears .

..................................................................................Riding in Reverse .

198

4343444546474849505151525355

０８／０９／３０　１８：００：３０　３２ＨＰ６６１０　００５０　

42



..................................................................................................Braking ..................................................................................Riding Your ATV .

..................................................................................................Parking .

....................................................................................Making Turns ............................................................................Skidding or Sliding .

.................................................................................Riding Up Hills .............................................................................Riding Down Hills .

.............................................Crossing or Turning on Hills or Slopes .......................................................................Riding Over Obstacles .......................................................................Riding Through Water .

58606062636768707172

０８／０９／３０　１８：００：３９　３２ＨＰ６６１０　００５１　

Operating this ATV on paved surfaces mayseriously affect handling and control of the ATV,and may cause the vehicle to go out of control.

Never operate the ATV on any paved surfaces,including sidewalks, driveways, parking lots andstreets.

43

Off-road Use Only

Safe Riding Precautions


ATV Saf etyBef ore Riding

Before riding your ATV for the first time, please review thesection beginning on page 1, and the section beginningon page .

Even if you have ridden other ATVs, take time to become familiar withhow this ATV works and handles. Practice in a safe area until you buildyour skills and get accustomed to the ATV’s size and weight.

When riding off-road, also remember to always obey local off-roadriding laws and regulations. Obtain permission to ride on privateproperty. Avoid posted areas and obey ‘‘no trespassing’’ signs.

Your ATV and its tyres are designed and manufactured for off-road useonly, not for pavement. Riding on pavement can affect handling andcontrol. You should not ride your ATV on pavement.

(cont’d)

25

０８／０９／３０　１８：００：４６　３２ＨＰ６６１０　００５２　

Operating this ATV on public streets, roads orhighways could cause you to collide withanother vehicle.

Never operate this ATV on any public street,road or highway, even a dirt or gravel one.

Removing hands from handlebars or feet fromfootpegs during operation can reduce yourability to control the ATV or could cause you tolose your balance and fall off of the ATV.

Always keep both hands on the handlebars andboth feet on the footpegs of your ATV duringoperation.

44

Keep Hands and Feet on Controls



Always keep both hands on the handlebars and both feet on the footpegswhen riding your ATV. This is important to maintain your balance andto control the vehicle. Removing even one hand from the handlebars orone foot from the footpegs can reduce your ability to control the ATVor could cause you to lose your balance and fall off the ATV.

You should never ride your ATV on public streets, roads or highways,even if they are not paved. Drivers of street vehicles may have difficultyseeing and avoiding you, which could lead to a collision. In many statesit is illegal to operate ATVs on public streets, roads and highways.

０８／０９／３０　１８：００：５１　３２ＨＰ６６１０　００５３　

Operating this ATV at excessive speedsincreases your chances of losing control of theATV, which can result in an accident.

Always go at a speed that is proper for yourvehicle, the terrain, visibility and other operatingconditions, and your experience.

45

Control Speed



Riding at excessive speed increases the chance of an accident. Inchoosing a proper speed, you need to consider the capability of yourvehicle, the terrain, visibility and other operating conditions, plus yourown skills and experience.

０８／０９／３０　１８：００：５６　３２ＨＰ６６１０　００５４　

Failure to use extra care when operating thisATV on unfamiliar terrain could result in the ATVoverturning or going out of control.

Go slowly and be extra careful when operatingon unfamiliar terrain. Always be alert tochanging terrain conditions when operating theATV.

46

Use Care on Unfamiliar or Rough Terrain



Before riding in a new area, always check the terrain thoroughly. Don’tride fast on unfamiliar terrain or when visibility is limited. (It’ssometimes difficult to see obstructions like hidden rocks, bumps, orholes in time to react.)

０８／０９／３０　１８：０１：０１　３２ＨＰ６６１０　００５５　

Failure to use extra care when operating onexcessively rough, slippery or loose terraincould cause loss of traction or vehicle control,which could result in an accident, including anoverturn.

Do not operate on excessively rough, slipperyor loose terrain until you have learned andpracticed the skills necessary to control the ATVon such terrain. Always be especially cautiouson these kinds of terrain.

Attempting wheelies, jumps, and other stuntsincreases the chance of an accident, includingan overturn.

Never attempt stunts, such as wheelies orjumps. Don’t try to show off.

47

Do Not Perform Stunts



Never ride past the limit of visibility. Maintain a safe distance betweenyour ATV and other off-road vehicles. Always exercise caution, and useextra care on rough, slippery and loose terrain.

You should always operate your ATV in a safe and reasonable manner.When riding, always keep all four wheels on the ground.

０８／０９／３０　１８：０１：０６　３２ＨＰ６６１０　００５６　

48

Starting & Stopping the Engine


Always follow the proper starting procedure described below.

For your safety, avoid starting or operating the engine in an enclosedarea such as a garage. Your ATV’s exhaust contains poisonous carbonmonoxide gas which can collect rapidly in an enclosed area and causeillness or death.

Your ATV is equipped with a gear position starter cut-off system. If thetransmission is in forward or reverse gear, you must pull in the clutchlever/parking brake lever in order to start the engine.

０８／０９／３０　１８：０１：１１　３２ＨＰ６６１０　００５７　

(1)

(1) fuel valve(2) ignition switch

(2)

(3) neutral indicator(4) engine stop switch

(3)

(4)

ON

49

Preparation



Before starting, select a level surface and lock the parking brake(page ).

The engine stop switch ( ) is set to RUN ( ).

Confirm the following:

Turn the ignition switch ( ) ON ( ).Turn the fuel valve ( ) ON.

The transmission is in neutral (neutral indicator ( ) ON).

1.

2.23

3.

4

21

3

０８／０９／３０　１８：０１：２１　３２ＨＰ６６１０　００５８　

50

Starting Procedure



This vehicle has a fuel-injected engine with an automatic choke.Follow the procedure indicated below.

Any Air TemperaturePress the start button with the throttle completely closed.

The engine will not start if the throttle is fully open (because theelectronic control module cuts off the fuel supply).

The starter motor will operate when the transmission is in neutral or theclutch lever/parking brake lever is pulled in.

０８／０９／３０　１８：０１：２７　３２ＨＰ６６１０　００５９　

－

51

Flooded Engine

Bank Angle Sensor Ignition Cut-off System



If Your Engine Quits or Won’tStart,

If the engine fails to start after repeated attempts, it may be flooded withexcess fuel. To clear a flooded engine:

If the engine still won’t start, refer topage .

Leave the engine stop switch set to RUN ( ).Open the throttle fully.Press the start button for 5 seconds.Follow the normal starting procedure.If the engine starts, then open the throttle slightly if idling is unstable.If the engine does not start, wait 10 seconds, then follow steps

again.

Your vehicle’s banking (lean angle) sensor system is designed toautomatically stop the engine if the vehicle is overturned.

Before restarting the engine, you must turn the ignition switch to theOFF ( ) position and then back to ON ( ). The engine will notrestart until you perform this procedure.

1.2.3.4.5.

174

41

０８／０９／３０　１８：０１：３７　３２ＨＰ６６１０　００６０　

52

How to Stop the Engine



Normal Engine StopTo stop the engine, make sure the transmission is in neutral by checkingthat the neutral indicator lights, then turn the ignition switch OFF ( ).

The engine stop switch should normally remain in the RUN ( )position even when the engine is OFF.

Emergency Engine StopTo stop the engine in an emergency, use the engine stop switch. Tooperate, slide the switch to either OFF ( ) position.

If your ATV is stopped with the engine stop switch OFF ( ) and theignition switch ON ( ), the battery will discharge.

０８／０９／３０　１８：０１：４３　３２ＨＰ６６１０　００６１　

GEAR SHIFTING SEQUENCE

53

Shifting Gears


The shift lever is located near the left footpeg. One full stroke of theshift lever shifts the transmission to the next higher or lower gear in theshifting sequence. The shift lever automatically returns to the horizontalposition when released.

Your ATV has five forward gears (1, 2, 3, 4 and 5). To shift thetransmission, pull in the clutch lever/parking brake lever, then operatethe shift lever as follows.

To upshift to a higher gear, put the toe of your boot under the shift leverand raise it one full stroke. To downshift, step on the shift lever anddepress it one full stroke.

After starting the engine and letting it warm up, follow theseprocedures:

To select reverse, use the reverse assist lever (page ).

(cont’d)

With the transmission in neutral, depress and hold down the rearbrake pedal. Release the clutch lever/parking brake lever (page ).

1.

55

23

０８／０９／３０　１８：０１：５１　３２ＨＰ６６１０　００６２　

54

Shifting Gears


While the engine is idling, pull in the clutch lever/parking brake leverand raise the shift lever to shift into 1st gear.Release the rear brake pedal, gradually release the clutch lever/parking brake lever, and increase engine speed by gradually openingthe throttle.

To downshift, reverse this sequence. Remember to close the throttleeach time you shift to the next lower gear.

When the speed increases, close the throttle, pull in the clutch lever/parking brake lever, shift to 2nd gear by raising the shift lever, andgradually release the clutch lever/parking brake lever while graduallyopening the throttle.Repeat this sequence to progressively upshift to 3rd, 4th and 5th (top)gear.

Ride in the highest gear that lets the engine run and accelerate smoothly.This will give you good fuel economy and effective emissions control.

Recommended Shift Points

To prevent transmission damage, do not coast or tow the ATV forlong distances with the engine off.

Avoid downshifting to help slow your ATV when engine rpm is high.Downshifting when engine speed is near its allowable maximum mayover-rev the engine and possibly cause damage.

Downshift to a lower gear before you feel the engine laboring(lugging) at low rpm.

Upshift to a higher gear or reduce throttle before engine rpm (speed)gets too high. Learn the relationship between engine sound and thenormal shifting points.

Close the throttle and pull the clutch lever/parking brake lever incompletely before shifting. Improper shifting may damage the engine,transmission, and drivetrain.

As a general rule, shift while moving in a straight line.

Learning when to shift gears comes with experience. Keep the followingtips in mind:

4.

5.

6.

2.

3.

０８／０９／３０　１８：０２：０２　３２ＨＰ６６１０　００６３　

Improperly operating in reverse could cause youto hit an obstacle or person behind you,resulting in serious injury.

Make sure there are no obstacles or peoplebehind you before selecting reverse gear. Whenit is safe to proceed, go slowly.

LEFT HANDLEBAR

(1)

(2)

LEFT SIDE

Reverse

(2) shift lever(1) clutch lever/parking brake lever

1st

55

Riding in Reverse


(cont’d)

If you need to ride in reverse, make sure the area behind you is clear andonly operate the ATV at low speed.Your ATV is equipped with a reverse speed limiter and reverse gear revlimiter to assure low operating speed while backing up.

Be sure there are no obstacles or people in the way.Depress and hold down the rear brake pedal.

Bring the vehicle to a complete stop, pull in the clutch lever/parkingbrake lever ( ) and depress the shift lever ( ) to shift into 1st gear.

1.

2.3.

21

０８／０９／３０　１８：０２：１１　３２ＨＰ６６１０　００６４　

(3)

RIGHT SIDE

(4)

(4) reverse indicator(3) reverse assist lever

CENTRE OF HANDLEBAR

56

Riding in Reverse


Your ATV may be equipped with reverse speed limiter and reverse gearrev limiter, which help the vehicle to maintain a saf e speed while ridingin reverse gear.

Leaving your left hand on the clutch lever/parking brake lever,remove your right hand from the throttle and place it on the reverseassist lever ( ). Pull and hold the reverse assist lever.

To stop, pull in the clutch lever/parking brake lever, close the throttleand gradually apply both the front and rear brakes. Do not abruptlyapply the rear brake by itself.

Ride slowly. Do not open the throttle suddenly or make abrupt turns.

Slowly release the clutch lever/parking brake lever and open thethrottle gradually to begin reverse operation.

Release the rear brake pedal.Remove your right hand from the reverse assist lever.

While holding the reverse assist lever, depress the shift lever to reachthe reverse gear (below 1st gear). Make sure that the reverse indicator( ) comes on.

8.

5.

6.7.

4.

3

9.10.

4

０８／０９／３０　１８：０２：２０　３２ＨＰ６６１０　００６５　

Applying only the rear brake abruptly whenoperating in reverse gear could cause the frontwheels to lift off the ground and the ATV couldoverturn backwards.

Carefully apply both the front and rear brakeswhen stopping in reverse gear.

57

Riding in Reverse


To shift out of reverse into 1st gear, pull in the clutch lever/parkingbrake lever and raise the shift lever one click to 1st gear. Make surethat the reverse indicator goes off.

11.

０８／０９／３０　１８：０２：２４　３２ＨＰ６６１０　００６６　

58 Basic Operation & Riding

Braking

Your ATV is equipped with disc braking systems which arehydraulically activated. Operating the front brake lever applies the twofront disc brakes. Depressing the rear brake pedal applies the rear discbrake.

As a general rule, the front braking system provides about 70 percent oftotal stopping power.

For full braking effectiveness, use both the front brake lever and rearbrake pedal simultaneously. Using both braking systems will stop yourATV faster with greater stability.

To slow or stop, apply the front brake lever and rear brake pedalsmoothly, while downshifting to match your speed.

Gradually increase braking as you feel the brakes slowing your speed.The increase in engine compression from downshifting will help slowyour ATV.

For maximum braking, close the throttle and firmly apply the frontbrake lever and rear brake pedal controls.

Applying the brakes too hard may cause the wheels to lock and slide,reducing control of your ATV. If this happens, release the brakecontrols, steer straight ahead until you regain control, then reapply thebrakes more gently.

When possible, reduce your speed or complete braking before entering aturn. Avoid braking or closing the throttle quickly while turning. Eitheraction may cause one or more wheels to slip and reduce your control ofyour ATV.

０８／０９／３０　１８：０２：３２　３２ＨＰ６６１０　００６７　

59Basic Operation & Riding

Braking

Riding Your ATV

Your ability to brake in a turn and to brake hard in an emergencysituation are important riding skills.

When descending a long, steep grade, use engine compression brakingby downshifting, with intermittent use of both brakes. Continuous brakeapplication can overheat the brakes and reduce their effectiveness.

For information on how to apply the brakes in various riding situations,see the following section, .

To prevent stalling the engine, pull the clutch lever/parking brake leverin before coming to a complete stop.

Riding with your hand on the front brake lever or your foot resting onthe rear brake pedal may overheat the brakes, reducing effectiveness.

０８／０９／３０　１８：０２：３７　３２ＨＰ６６１０　００６８　

Turning improperly can make the ATV go out ofcontrol, causing a collision or overturn.

Always follow proper procedures for turningas described in this owner’s manual.Practice turning at low speeds beforeattempting to turn at faster speeds.Do not turn at excessive speeds.

60

Making Turns

Riding Your ATV


Learn how to turn your ATV properly. Practice the techniques outlinedin this section on level ground and at low speeds until you are confidentin making turns.

０８／０９／３０　１８：０２：４２　３２ＨＰ６６１０　００６９　

Lean your body to the inside of a turn and forward.

61Basic Operation & Riding

Riding Your ATV

To make a turn on level ground: Steer the handlebar and lean your bodytoward the inside of the turn. Leaning helps balance the vehicle, and itfeels more comfortable. Leaning into a turn is an important technique tomaster in riding an ATV.

To make a sharp turn at low speed: It helps to shift your body slightlyforward on the seat, and lean inside, as you steer the handlebar. Shiftingweight forward allows the rear wheels to turn easier, and it alsoimproves front-wheel steering.

To make a turn from a full stop: Apply the throttle gradually when youturn and start up at the same time. Remember to shift your body forwardto make sharp low-speed turns and whenever you turn whileaccelerating from a full stop.

０８／０９／３０　１８：０２：４９　３２ＨＰ６６１０　００７０　

Skidding or sliding improperly may cause you tolose control of this ATV. You may also regaintraction unexpectedly, which may cause theATV to overturn.

Learn to safely control skidding by practicing atlow speeds and on level, smooth terrain.

62

Skidding or Sliding

Riding Your ATV


The terrain surface can be a major factor affecting turns. Skiddingduring a turn is more likely to occur on slippery surfaces, such as snow,ice, mud and loose gravel. If you skid on ice, you may lose alldirectional control. To avoid skidding on slippery terrain, keep yourspeed low and ride with caution.

If your ATV skids sideways during a turn, steer in the direction of theskid. Avoid hard braking or accelerating until you have regaineddirectional control.

０８／０９／３０　１８：０２：５４　３２ＨＰ６６１０　００７１　

Operating on excessively steep hills can causethe vehicle to overturn more easily thanoperating on level surfaces or small hills.

Never operate the ATV on hills too steep for theATV or for your abilities.

Climbing hills improperly could cause loss ofcontrol or cause the ATV to overturn.

Always follow proper procedures for climbinghills as described in this owner’s manual.

63

Riding Up Hills

Riding Your ATV


The ATV’s ability to safely climb hills largely depends on the rider’sskill and judgment. Begin by practicing on smooth, gentle slopes. Asyou gain experience, you’ll learn the hazards and your own limitations.You may then proceed to ride on more difficult terrain. However, youmust be able to decide which hills or hazards might cause the ATV tooverturn. Avoid excessively steep hills.

When climbing hills, you must shift weight toward the front wheels tohelp keep them on the ground. To do this, shift your body slightlyforward on the seat and lean forward. For greater weight shift, moveyour body farther forward and lean forward.

０８／０９／３０　１８：０３：００　３２ＨＰ６６１０　００７２　

Shift weight forward when climbing hills.

64

Riding Your ATV


Never climb hills with excessively slippery or loose surfaces.Always check the terrain carefully before you start up any hill.

To climb a hill, take a running start in an appropriate gear and speedfor the conditions. Maintain a steady speed as you ascend the hill.Never open the throttle suddenly or make sudden gear changes. TheATV could flip over backward.Never go over the top of any hill at high speed. An obstacle, a sharpdrop, or another vehicle or person could be on the other side of thehill.

０８／０９／３０　１８：０３：０７　３２ＨＰ６６１０　００７３　

Stalling, rolling backwards or improperlydismounting while climbing a hill could result inthe ATV overturning.

Always follow proper procedures for climbing ahill as described in this owner’s manual.

65

Riding Your ATV


Stalling the ATV and/or Rolling Backwards:

After you’ve applied the brakes, get off and away from the vehicle.

Using the front and rear brakes together, bring the ATV to a stopwith the vehicle pointed straight uphill.Get off the ATV while you continue holding the brakes.Shift into neutral, set the parking brake and turn the engine off.Then assess the situation.

If you are about to lose all forward speed:

If the ATV starts rolling backwards before you begin braking:

If the ATV continues sliding backwards:

What to do if the ATV stalls or rolls backwards when climbing a hill:

Keep your weight uphill.Carefully apply the front brakes first, then carefully apply therear brake. Do not apply the rear brake only or abruptly if youare rolling backwards, or the vehicle may overturn.

If you incorrectly estimate climbing capability or terrain conditions, theATV may not have enough power or traction to continue uphill. If thishappens, the ATV can stall and/or roll backwards.

1.

2.3.4.

1.2.

０８／０９／３０　１８：０３：１５　３２ＨＰ６６１０　００７４　

Be sure your legs areclear of the wheels.

Body position forbacking down a hill.

66

Riding Your ATV


If the hill is too steep or too slippery, or if you have any doubt whetheryou can safely walk the ATV back down the hill, leave the vehiclewhere it is and get help. If possible, block the wheels so the vehicledoesn’t roll backwards.

If the hill is not too steep and you have good footing, you may be ableto walk the ATV back down the hill. Make sure your intended path isclear in case you lose control of the ATV.

What to do after the ATV has stalled or rolled backwards:

Stand with your body facing downhill, beside the vehicle so you canreach the front brake lever with your left hand.Be sure your legs are clear of the wheels.Check your footing.Slowly and carefully back the ATV down the hill using the frontbrake lever to control speed.If you lose control of the ATV, for your safety, get away from thevehicle.

1.

2.3.4.

5.

０８／０９／３０　１８：０３：２３　３２ＨＰ６６１０　００７５　

Going down a hill improperly could cause lossof control or cause the ATV to overturn.

Always follow proper procedures for going downhills as described in this owner’s manual.

On downhills, shift your weight back.

67

Riding Down Hills

Riding Your ATV


It’s usually advisable to descend hills with the ATV pointed straightdownhill. Avoid angles that would cause the vehicle to lean sharply toone side.

As you approach a downhill, stop and survey the terrain below. Neverride past the limit of your visibility. Never go down a hill at high speed.

０８／０９／３０　１８：０３：３０　３２ＨＰ６６１０　００７６　

Improperly crossing hills or turning on hills couldcause loss of control or cause the ATV tooverturn.

Always follow proper procedures for crossing orturning on slopes as described in this owner’smanual. Avoid crossing steep hills if possible.

68

Crossing or Turning on Hills or Slopes

Riding Your ATV


When you’ve selected a safe downhill path, shift into a lower gear, shiftyour weight back with your arms extended and braced against thehandlebar, then go down slowly with the throttle closed.

Riding on hills or slopes is different from riding on level terrain. Becareful when riding on any hill. Make sure that you practice on gentle,smooth slopes before attempting to ride on steeper or more difficultterrain.

Remember, braking effectiveness is reduced on any hill with a loosesurface.

Use mainly the rear brake to control speed. Avoid using the front brakehard or abruptly when riding down hills.

０８／０９／３０　１８：０３：３６　３２ＨＰ６６１０　００７７　

Shift weight uphill when crossing slopes.

69

Riding Your ATV


Crossing Hills or SlopesTo maintain balance and stability when riding across a slope, youneed to shift weight toward the uphill side of the vehicle. To do this,move your body off the centre of the seat and lean toward the uphillside.On a slippery or loose surface, you may also need to steer slightlyuphill to maintain a straight course across the slope.Avoid crossing hills that are excessively steep, slippery or rough.

Do not make turns on any slopes until you have first mastered thetechniques for making turns on level terrain.

Compared to riding on level ground, you may need to shift moreweight and lean more when making turns on slopes.

Making Turns on Slopes

０８／０９／３０　１８：０３：４４　３２ＨＰ６６１０　００７８　

Improperly operating over obstacles couldcause loss of control or a collision and couldcause the ATV to overturn.

When you go over obstacles, always followproper procedures as described in this owner’smanual.

70

Riding Over Obstacles

Riding Your ATV


Before operating in a new area, check for obstacles. Watch out forbumps, rain ruts, potholes and other obstacles in the terrain. When youapproach any obstacle, reduce your speed and be prepared to stop.Never try to ride over large obstacles, such as large rocks or fallen logs.

０８／０９／３０　１８：０３：４９　３２ＨＰ６６１０　００７９　

The ATV tyres have some ability to float.Operating this ATV through deep or fast-flowingwater may cause a loss of traction and loss ofcontrol, which could lead to an accident.

Never operate this ATV in fast-flowing water orin water deeper than that specified in this owner’smanual.

71

Riding Through Water

Riding Your ATV


If necessary, apply the brakes repeatedly until they dry out andoperate normally.

Riding through water can make the brakes less effective thannormal, and may reduce stopping ability.

After leaving the water, always test both the front and rear brakes.

Avoid getting the spark plug or air cleaner wet, as this would causethe engine to stop.

Watch out for submerged obstacles and slippery rocks.Proceed through the water at a slow, steady speed.Choose a path where both banks have gradual slopes.

Your ATV is designed to travel through water up to approximately254 mm (10 inches) deep. Before crossing a stream, make sure the wateris not too deep or flowing too fast.

1.2.3.4.

5.

０８／０９／３０　１８：０３：５７　３２ＨＰ６６１０　００８０　

72

Parking


Parking on a Steep Incline or a Loose or Slippery Surface

Look for level parking area. Make sure the ground surface is firm.After bringing your ATV to a stop, hold the brakes while you shiftinto neutral.Set the parking brake.Turn the ignition switch OFF ( ).If you’re finished riding for the day, turn the fuel valve OFF.

If it is necessary to start the engine when your ATV in gear and isstopped on a grade, rock the vehicle back and forth to allow shifting thetransmission into neutral.

If you must park your ATV on a steep incline or loose or slipperysurface, use the following procedure:

While holding the brakes, set the parking brake.

If the ATV begins to move, either while sitting on it or after youdismount, find a better parking location.If rocks or other objects are available, you can block the wheels asshown for additional security.

Turn the ignition switch OFF ( ) and release the brakes.

1.2.

3.4.5.

1.2.3.

4.

０８／０９／３０　１８：０４：０８　３２ＨＰ６６１０　００８１　

73

Servicing Your Honda


Bef ore You Service Your Honda

Service Preparations

To help keep your ATV in good shape, this section includes aMaintenance Schedule for required service and step-by-step instructionsfor specific maintenance tasks. You’ll also find important safetyprecautions, information on fuels and oils, and tips for keeping yourHonda looking good.

(cont’d)

...........................................................The Importance of Maintenance .

.......................................................................Owner’s Manual Storage .........................................................................................Seat Removal .

.................................................................................................Tool Kit .......................................................Maintenance Component Locations .

..............................................................................Maintenance Record ...........................................................................Maintenance Schedule .

...............................................................................Maintenance Safety .............................................................Important Safety Precautions .

For information about replacing fuses, see page .

7576777882

83868788

182

０８／０９／３０　１８：０４：１９　３２ＨＰ６６１０　００８２　

74



Service ProceduresFluids & Filters

Electrical

.......................................................................................................Fuel .................................................................................Engine Oil & Filter .

.......................................................................................Drive Chain .

...............................................................................................Battery .

...............................................................................Appearance Care .

Engine..............................................................................................Throttle .

...................................................................................Clutch System ..........................................................................................Spark Plug .

................................................................................................Valves ....................................................................................Spark Arrester .

Chassis................................................................................................Brakes .

.................................................................................................Tyres .

..............................................................................................Coolant .........................................................................................Air Cleaner .

...............................................................................................Guards ...............................................................................................Scraper .

................................................................................Drivetrain Boots .

8992

102108

113115119122123

125134140141142143

150

155

０８／０９／３０　１８：０４：３４　３２ＨＰ６６１０　００８３　

Improperly maintaining this ATV or failing tocorrect a problem before you ride can cause acrash in which you can be seriously hurt orkilled.

Always follow the inspection and maintenancerecommendations and schedules in this owner’smanual.

75

The Importance of Maintenance


A well-maintained ATV is essential for safe, economical, and trouble-free riding. It will also help reduce air pollution. Careful pre-rideinspections and good maintenance are especially important because yourATV is designed to be ridden over rough off-road terrain.

To help you properly care for your ATV, this section of the manualprovides a Maintenance Schedule. The service intervals in this scheduleare based on average riding conditions.

More frequent service is needed if you subject your ATV to severe useor ride in unusually wet or dusty areas.

Frequent servicing of the air cleaner is especially important to help youavoid a possible costly engine repair.

If your ATV overturns or is involved in a crash, be sure your Hondadealer inspects all major parts, even if you are able to make some repairs.

０８／０９／３０　１８：０４：４０　３２ＨＰ６６１０　００８４　

Failure to properly follow maintenanceinstructions and precautions can cause you tobe seriously hurt or killed.

Always follow the procedures and precautionsin this owner’s manual.

76

Maintenance Safety


This section includes instructions on how to perform some importantmaintenance tasks. If you have basic mechanical skills, you can performmany of these tasks with the tools provided with your ATV.

Other tasks that are more difficult and require special tools are bestperformed by professionals. Removing the wheels should normally behandled only by a Honda technician or other qualified mechanic.Instructions are included in this manual only to assist in emergencyservice.

Some of the most important safety precautions follow. However, wecannot warn you of every conceivable hazard that can arise inperforming maintenance. Only you can decide whether or not youshould perform a given task.

０８／０９／３０　１８：０４：４５　３２ＨＰ６６１０　００８５　

77

Important Safety Precautions

Maintenance Safety


Carbon monoxide poisoning from engine exhaust.

Burns from hot ATV parts.

Injury from moving parts.

Make sure the engine is off before you begin any maintenance orrepairs. This will help eliminate several potential hazards:

Be sure there isadequate ventilation whenever you operate the engine.

Let the engine and exhaust system coolbefore touching.

Do not run the engine unless instructedto do so.Read the instructions before you begin, and make sure you have thetools and skills required.To reduce the possibility of a fire or explosion, be careful whenworking around petrol. Use only non-flammable solvent, not petrol,to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts.

Remember that your Honda dealer knows your ATV best and is fullyequipped to maintain and repair it. To ensure the best quality andreliability, use only new Honda Genuine Parts or other equivalents forrepair and replacement. If you have the tools and skills required foradditional maintenance jobs, you can purchase an official Honda ShopManual.

０８／０９／３０　１８：０４：５１　３２ＨＰ６６１０　００８６　

78

Maintenance Schedule


The required Maintenance Schedule that follows specifies how oftenyou should have your ATV serviced, and what things need attention. Itis essential to have your ATV serviced as scheduled to maintain safe,dependable performance and proper emission control.

The service intervals in this Maintenance Schedule are based on averageriding conditions. Some items will need more frequent service if youride in unusually wet or dusty areas or at full throttle. Consult yourHonda dealer for recommendations applicable to your individual needsand use.

If you do not feel capable of performing a given task or need assistance,remember that your Honda dealer knows your ATV best and is fullyequipped to maintain and repair it. If you decide to do your ownmaintenance, use only Honda Genuine Parts or their equivalents forrepair or replacement to ensure the best quality and reliability.

Some items in the Maintenance Schedule can be performed with basicmechanical skills and hand tools. Procedures for these items areprovided in this manual. Other items involve more extensive proceduresand may require special training, tools, and equipment. We recommendthat you have your Honda dealer perform these tasks unless you haveadvanced mechanical skills and the required tools and equipment.Procedures for such items in this schedule are provided in an officialHonda Shop Manual available for purchase.

０８／０９／３０　１８：０４：５６　３２ＨＰ６６１０　００８７　

＊＊＊

＊

＊＊

79



Summary of Maintenance Schedule Notes & Procedures:

Perform the pre-ride inspection (page ) and owner maintenance onthis section at each scheduled maintenance period.

Each item on the maintenance schedule requires some mechanicalknowledge. Certain items (particularly those marked and ) mayrequire more technical information and tools. Consult your Honda dealer.

In the interest of safety, we recommend these items be servicedonly by your Honda dealer.

Service more frequently when riding in dusty areas, sand or snow.Service more frequently after riding in very wet or muddy conditions.Replace every 2 years. Replacement requires mechanical skill.

Should be serviced by your Honda dealer, unless you have theproper tools and service data, and are mechanically qualified. Referto the official Honda Shop Manual.

NOTES:1.2.3.

31

０８／０９／３０　１８：０５：０４　３２ＨＰ６６１０　００８８　

－

－

kmmi

FUEL LINETHROTTLE OPERATIONAIR CLEANERAIR CLEANER HOUSINGDRAIN TUBESPARK PLUGVALVE CLEARANCEENGINE OIL

ENGINE OIL FILTERENGINE OIL STRAINERSCREEN IN OIL TANKRADIATOR COOLANTCOOLING SYSTEM

15010020

I

R

1000600100

CI

II

R

II

20001200200

IICI

II

RC

II

Refer topage

113108112

11912292

98

102106

NOTE

NOTE 1NOTE 2

NOTE 3NOTE 2

REGULAR

ITEMS

FREQUENCYWHICHEVERCOMESFIRST

INITIAL

HOURS

MAINT. INTERVALMAINT.

INITIAL=

REGULAR=Every 1,000 km (600 mi),100 operating hoursor 12 months : R

150 km (100 mi),20 operating hours or1 month : R

80



Maintenance Procedures:I: inspect and clean, adjust, lubricate, or replace, if necessaryC: cleanA: adjustL: lubricateR: replace

Should be serviced by your Honda dealer, unless you have the proper tools and service data, andare mechanically qualified. Refer to the official Honda Shop Manual.

０８／０９／３０　１８：０５：１３　３２ＨＰ６６１０　００８９　

－

－

－－

－

－

kmmi

NOTE

15010020

I,L

II

I

I

II

1000600100

I

II

IIIIIIC

II

20001200200

I

IIIIIIIIICI

II

I

I

Refer topage

142143

145125129131125140141115

123

DRIVETRAIN BOOTSDRIVE CHAIN

DRIVE CHAIN SLIDERBRAKE FLUIDBRAKE PADS WEARBRAKELIGHT SWITCHBRAKE SYSTEMGUARDSSCRAPERCLUTCH SYSTEMSUSPENSIONSPARK ARRESTERNUTS, BOLTS,FASTENERSWHEELS/TYRESTIE-ROD AND JOINTBOOTSSTEERING SHAFTHOLDER BEARINGSSTEERING SYSTEM

FREQUENCY

ITEMS

WHICHEVERCOMESFIRST

REGULARINITIAL

HOURS

NOTE 1,2

NOTE 3NOTE 1,2

NOTE 2

MAINT. INTERVALMAINT.

(I,LEVERY 500 km (300 mi)

or 50 operating hours)

81Servicing Your Honda


Should be serviced by your Honda dealer, unless you have the proper tools and service data, andare mechanically qualified. Refer to the official Honda Shop Manual.In the interest of safety, we recommend these items be serviced only by your Honda dealer.

０８／０９／３０　１８：０５：２２　３２ＨＰ６６１０　００９０　

82

Maintenance Record


Noteskm (Miles) orhours

Date Performed By:

Keeping an accurate maintenance record will help ensure that your ATVis properly maintained. Retain detailed receipts to verify themaintenance was performed. If the ATV is sold, these receipts should betransferred with the ATV to the new owner. Make sure whoeverperforms the maintenance completes this record. All scheduledmaintenance, including the 150 km (100 mile) or 20 hours initialmaintenance, is considered a normal owner operating cost and will becharged for by your dealer. Use the space under Notes to recordanything you want to remind yourself about or mention to your dealer.

150 (100) or201,000 (600) or1002,000 (1,200) or2003,000 (1,800) or3004,000 (2,400) or4005,000 (3,000) or5006,000 (3,600) or6007,000 (4,200) or7008,000 (4,800) or800

０８／０９／３０　１８：０５：２８　３２ＨＰ６６１０　００９１　

throttle lever

clutch lever/parking brake lever

fuel fill cap

front brake fluid reservoir

front brake lever


Maintenance Component Locations

０８／０９／３０　１８：０５：３２　３２ＨＰ６６１０　００９２　

rear brake pedal

tool kit

rear brakelight switch

engine oil drain bolt (oil tank)

front brake caliper

rear brake fluidreservoir

engine oil filler cap/dipstick

air pressure gaugeowner’s manual

engine oil checkbolt

engine oil filter

84



０８／０９／３０　１８：０５：３７　３２ＨＰ６６１０　００９３　

air cleaner

coolant reserve tankrear brake caliper

air cleaner housing drain tube

engine oil drain bolt(crankcase)

drive chain

spark arresterspark plug

main fusefuse boxbattery

85



０８／０９／３０　１８：０５：４２　３２ＨＰ６６１０　００９４　

(1)

(2)

UNDER SEAT

(1) tool kit (2) storage compartment

86

Tool Kit


The tool kit ( ) is stored in the storage compartment ( ) under the seat.To access the tool kit, remove the seat (see page ).

The air pressure gauge should be stored in the tool kit.

The tools in the kit are sufficient to perform routine maintenance andsimple repairs. Any extensive work requiring additional tools should beperformed by your Honda dealer.

The tool kit includes the following items:

spark plug wrenchstandard/Phillips screwdriverscrewdriver handleair pressure gaugetool box

188

2

０８／０９／３０　１８：０５：５１　３２ＨＰ６６１０　００９５　

(2)(4)

(3)

(1) owner’s manual(2) seat

(3) plastic document bag(4) rubber band

SEAT UNDERSIDE

(1)

87

Owner’s Manual Storage


Be careful not to flood this area when washing your ATV or ridingthrough water.

The owner’s manual should be stored in the plastic document bag ( )and fastened with the rubber band ( ).

Your ATV provides storage for the owner’s manual so you’ll have itwith you for easy reference. Store your owner’s manual ( ) in theplastic document bag on the underside of the seat ( ) (page ).

1

4

2 88

3

０８／０９／３０　１８：０５：５７　３２ＨＰ６６１０　００９６　

(5) (1)(3) (2)

(1) seat lock lever(2) seat(3) front prongs(4) fuel tank cover

(5) prongs(6) hooks(7) studs(8) grommets

(8)(6)

(7)

(4)

88

Seat Removal


Saf ety PrecautionsRefer to on page .

The seat must be removed for the air cleaner, battery and fusemaintenance, and to access the tool kit and owner’s manual.

Press down on the seat until it locks.

Insert the front prongs ( ) into the backside of fuel tank cover ( ),prongs ( ) into the hooks ( ) on the frame, and press the studs ( )into the grommets ( ).

Installation

Slide the seat ( ) back and lift it.

Pull the seat lock lever ( ) located at the rear end of the seat, directlybehind the taillight.

Removal

1.

2.

1.

2. 2

1

365

87

77

4

０８／０９／３０　１８：０６：０７　３２ＨＰ６６１０　００９７　

＋

unleaded95 (or higher)

typeresearch octane number

89

Fuel Recommendation


Fuel

Saf ety Precautions

petrol containing alcohol,

Refer to on page .

We recommend that you use unleaded fuel because it produces fewerengine deposits and extends the life of exhaust system components.

Use of lower octane petrol can cause persistent ‘‘pinging’’ or ‘‘sparkknock’’ (a loud rapping noise) which, if severe, can lead to enginedamage. Light pinging experienced while operating under a heavy load,such as climbing a hill, is no cause for concern.

If pinging or spark knock occurs at a steady engine speed under normalload, change brands of petrol. If pinging or spark knock persists, consultyour Honda dealer.

Never use stale or contaminated petrol or an oil/petrol mixture. Avoidgetting dirt, dust, or water in the fuel tank.

Your engine is designed to use any petrol that has a pump octanenumber (R M)/2 of 91 or higher, or a research octane number of 95 orhigher. Petrol pumps at service stations normally display the pumpoctane number. For information on the use ofsee page .

77

199

０８／０９／３０　１８：０６：１６　３２ＨＰ６６１０　００９８　

3.6 (0.95 US gal , 0.79 Imp gal)

11.4 (3.01 US gal , 2.51 Imp gal)

(3) (2)(1)

(4)

(1) fuel fill cap(2) breather tube

(3) handlebar cover hole(4) filler neck

90

Fuel Capacity

Refueling Procedure


Fuel

Saf ety Precautions

Fuel tank capacity, including reserve:

Reserve capacity:

Refer to on page .

The tank should be refilled as soon as possible after switching to reserve,and the fuel valve should be returned to the ON position after refuelingto avoid running out of fuel with no reserve.

77

０８／０９／３０　１８：０６：２５　３２ＨＰ６６１０　００９９　

Petrol is highly flammable and explosive. Youcan be burned or seriously injured whenhandling fuel.

Stop the engine and keep heat, sparks andflame away.Handle fuel only outdoors.Wipe up spills immediately.

91

Fuel


Add fuel until the level reaches the bottom of the filler neck ( ).Avoid over filling the tank. There should be no fuel in the filler neck.

If the fuel valve was set to RES, turn the fuel valve ON.

If you replace the fuel fill cap, use only a Honda Genuine replacementpart.

To open the fuel fill cap ( ), turn it counterclockwise.Pull the breather tube ( ) out of the handlebar cover hole ( ).

After refueling, reinstall the fuel fill cap, turning it clockwise.Insert the breather tube into the handlebar cover hole.

1.2.3.

4.5.

1

6.

324

０８／０９／３０　１８：０６：３３　３２ＨＰ６６１０　０１００　

92 Servicing Your Honda

Engine Oil & Filter

Engine oil quality is a major factor that affects both the performanceand the service life of the engine.

Using the proper oil (page ) and filter, and regularly checking,adding, and changing oil will help extend your engine’s life. Even thebest oil wears out. Changing oil helps get rid of dirt and deposits in theengine. Operating the engine with old or dirty oil can damage yourengine. Running the engine with insufficient oil can cause seriousdamage to the engine and transmission.

Change the engine oil as specified in the maintenance schedule onpage . When running in very dusty conditions, oil changes should beperformed more frequently than specified in the maintenance schedule.

93

80

０８／０９／３０　１８：０６：３７　３２ＨＰ６６１０　０１０１　

＊

＊

API classificationviscosity (weight) SAE 10W-40suggested oil Honda 4-stroke oil or an equivalent

SE, SF or SG

NOT RECOMMENDED OK

93

Oil Recommendation


Engine Oil & Filter

Your ATV does not need oil additives. Use the recommended oil.Do not use oils with graphite or molybdenum additives. They mayadversely affect clutch operation.

Motor oils intended for Service SE, SF or SG will show thisdesignation on the container.

Do not use non-detergent, vegetable, or castor based racing oils.

Do not use API SH or higher oils displaying a circular API ‘‘energyconserving’’ service label on the container. They may affectlubrication and clutch performance.

０８／０９／３０　１８：０６：４９　３２ＨＰ６６１０　０１０２　

(1)

(2)

(1) code number of the sales company of the oil(2) oil classification


Engine Oil & Filter

Other viscosities shown in the following chart may be used when theaverage temperature in your riding area is within the indicated range.

JASO T 903 standardThe JASO T 903 standard is an index for engine oils for 4-strokemotorcycle engines.There are two classes: MA and MB.Oil conforming to the standard is labeled on the oil container. Forexample, the following label shows the MA classification.

０８／０９／３０　１８：０６：５６　３２ＨＰ６６１０　０１０３　

RIGHT SIDE

(1) oil filler cap/dipstick(2) oil tank

(3)

(2)

(1)

(3) lower level mark

95

Checking & Adding Engine Oil

Engine Oil & Filter


Saf ety Precautions

Bef ore riding your ATV, check the engine oil level.

Crankcase Oil Level Check

Oil Tank Level Check (page ).

Refer to on page .

Check the engine oil level each day before operating your ATV and addif needed.

Park your ATV on a firm, level surface.Remove the oil filler cap/dipstick ( ) from the oil tank ( ) and wipeit clean.Insert the oil filler cap/dipstick without screwing it in, then removethe oil filler cap/dipstick and check the oil level.

(cont’d)

If the oil level is below the lower level mark on the oil filler cap/dipstick, install the oil filler cap/dipstick, and proceed to the

(page ).

If the oil level is above the lower level mark ( ) on the oil fillercap/dipstick, install the oil filler cap/dipstick, and proceed to the

1.2.

3.

21

77

96

3

97

０８／０９／３０　１８：０７：０６　３２ＨＰ６６１０　０１０４　

(5)

RIGHT SIDE

(4)

(5) sealing washer(4) oil check bolt

96

Engine Oil & Filter


Crankcase Oil Level Check

Oil Tank Level Check


Do not check the oil level immediately af ter the engine has beenoperated at high speeds because the oil level reading will be inaccurate.

Check the crankcase oil level if the oil level is below the lower levelmark on the oil filler cap/dipstick (page ).

If oil does not flow out of the check bolt hole, install and tighten theoil check bolt and sealing washer, and add the recommended engineoil to the oil tank up to the lower level mark on the oil filler cap/dipstick (page ). Then proceed to the(page ).

If oil flows out of the check bolt hole, install and tighten the oil checkbolt and sealing washer, and proceed to the(page ).

Remove the oil check bolt ( ) and sealing washer ( ). Check that thesealing washer is in good condition. If necessary, replace the sealingwasher.

9795

97

54

95

０８／０９／３０　１８：０７：１５　３２ＨＰ６６１０　０１０５　

－

RIGHT SIDE

(1) oil filler cap/dipstick(2) oil tank

(6)

(3)

(2)

(1)

(3) lower level mark(6) upper level mark

97

Engine Oil & Filter



Do not snap the throttle while idling because the oil level reading willbe inaccurate.

Running the engine with an improper oil level can cause serious enginedamage.

Check the oil tank level.

Start the engine in a well-ventilated area and let it idle for 5 minutes.If the air temperature is below 10°C (50°F), let the engine idle for anadditional 5 minutes (a total of 10 minutes).Stop the engine and wait 2 3 minutes.Remove the oil filler cap/dipstick ( ) from the oil tank ( ) and wipeit clean.Check the oil level by inserting the oil filler cap/dipstick into the oilfiller hole without screwing it in.The engine contains a sufficient amount of oil if the oil level isbetween the upper level mark ( ) and the lower level mark ( ) on theoil filler cap/dipstick.If the oil level is near or below the lower level mark, add therecommended engine oil up to the upper level mark.Reinstall the oil filler cap/dipstick.

4.

10.

9.

8.

7.

6.5.

1 2

6 3

０８／０９／３０　１８：０７：２６　３２ＨＰ６６１０　０１０６　

98

Changing Engine Oil & Filter

Engine Oil & Filter


Saf ety Precautions

Using the wrong oil f ilter may result in leaks or engine damage.

Refer to on page .

Your ATV’s oil filter has very specific performance requirements. Use anew Honda Genuine oil filter specified for your model or a filter ofequal quality.

This procedure requires mechanical skill and professional tools such as atorque wrench, as well as a means for disposing of the drained fluid(page ). If you do not have the skills or the tools, see your Hondadealer.

170

77

０８／０９／３０　１８：０７：３２　３２ＨＰ６６１０　０１０７　

－

RIGHT SIDE

LEFT SIDE

(1) engine oil drain bolt (oil tank)(2) sealing washer A

(2)

(1)

(3) engine oil drain bolt (crankcase)(4) sealing washer B

(4)

(3)

99

Engine Oil & Filter


Drain the Engine Oil:With the ATV on level ground, start the engine and let it idle for 3 5minutes.Stop the engine.Place an oil drain pan under the oil tank and crankcase.Remove the oil filler cap/dipstick, the engine oil drain bolt (oil tank)( ) and sealing washer A ( ) on the oil tank.

Remove the engine oil drain bolt (crankcase) ( ) and sealing washerB ( ) on the crankcase.

1.

2.3.4.

5. 3

1

4

2

０８／０９／３０　１８：０７：４１　３２ＨＰ６６１０　０１０８　

(2)

RIGHT SIDE (4) (3)

(1) oil filter cover(2) bolts(3) oil filter(4) O-ring

(5) spring(6) rubber seal(7) OUTSIDE mark

(7)(5)

(6)

(2)

(1)

100

Engine Oil & Filter


Install a New Engine Oil Filter:

Improper installation of the oil f ilter can cause serious engine damage.

Remove the oil filter cover ( ) by removing the bolts ( ). Let theremaining oil drain out. Discard the oil filter ( ) in an approvedmanner (page ).Check that the oil filter cover O-ring ( ) is in good condition andthen install a new oil filter. Use only the Honda Genuine oil filter or afilter of equivalent quality specified for your model. Using the wrongHonda filter or a non-Honda filter which is not of equivalent qualitymay cause engine damage.Reposition the spring ( ) to the engine crankcase and install a new oilfilter with the rubber seal ( ) facing out, away from the engine. Youwill see the ‘‘OUTSIDE (TOWARDS FILTER COVER)’’ mark ( )on the filter body, near the seal.

1.

2.

3.

21

4

56

7

1703

０８／０９／３０　１８：０７：５０　３２ＨＰ６６１０　０１０９　

－－

1.8 (1.9 US qt , 1.6 Imp qt)

24 N·m (2.4 kgf·m , 18 lbf·ft)

20 N·m (2.0 kgf·m , 15 lbf·ft)

12 N·m (1.2 kgf·m , 9 lbf·ft)


Engine Oil & Filter

Add Engine Oil:

Improper disposal of drained f luids is harmf ul to the environment.

If a torque wrench is not used for installation, see your Honda dealer assoon as possible to verify proper assembly.

Reinstall the oil filter cover, making sure the bolts are tightened to thespecified torque:

Pour the drained oil into a suitable container and dispose of it in anapproved manner (page ).

After the oil has drained, make sure the sealing washers on the drainbolts are in good condition. If necessary, replace the sealing washers.Reinstall the drain bolts and tighten to the specified torque:Engine oil drain bolt (oil tank):

Engine oil drain bolt (crankcase):

Fill the oil tank with the recommended grade oil approximately:

Check for oil leaks.Reinstall the oil filler cap/dipstick.

Reinstall the oil filler cap/dipstick.Start the engine and let it idle for 3 5 minutes.Stop the engine, wait 2 3 minutes and check the oil level. Make surethe oil is between the upper and lower level marks on the oil fillercap/dipstick. If necessary, add more oil but do not overfill.

1.

2.

3.

4.

5.

4.5.6.

7.8.

170

０８／０９／３０　１８：０８：０１　３２ＨＰ６６１０　０１１０　

102

Coolant Recommendation


Coolant

Using coolant with silicate inhibitors may cause premature wear ofwater pump seals or blockage of radiator passages. Using tap watermay cause engine damage.

Your ATV’s liquid cooling system dissipates engine heat through thecoolant jacket that surrounds the cylinder and cylinder head.

Maintaining the coolant will allow the cooling system to work properlyand prevent freezing, overheating, and corrosion.

Use only high quality ethylene glycol antifreeze containing corrosionprotection inhibitors specifically recommended for use in aluminumengines. Check the antifreeze container label.

Use only distilled water as a part of the coolant solution. Water that ishigh in mineral content or salt may be harmful to the aluminum engine.

The factory provides a 50/50 solution of antifreeze and water in thisATV. This coolant solution is recommended for most operatingtemperatures and provides good corrosion protection.

Decreasing the concentration of antifreeze to less than 40% will notprovide proper corrosion protection.

０８／０９／３０　１８：０８：０８　３２ＨＰ６６１０　０１１１　

(1)

(1) reserve tank(2) UPPER level mark

(2)

(3)

(3) LOWER level mark

LEFT SIDE

103

Checking & Adding Coolant

Coolant


Saf ety Precautions

(cont’d)

Refer to on page .

Increasing the concentration of antifreeze is not recommended becauseit decreases cooling system performance. Higher concentrations ofantifreeze (up to 60%) should only be used to provide additionalprotection against freezing. Check the cooling system frequently duringfreezing weather.

Check the engine coolant level each day before operating your ATV andadd if needed.

Make sure the vehicle is on level ground.With the engine at normal operating temperature, check the coolantlevel in the reserve tank ( ). It should be between the UPPER ( )and LOWER ( ) level marks.If the reserve tank is empty, or if coolant loss is excessive, check forleaks and see your Honda dealer for repair.

1.2.

1

77

23

０８／０９／３０　１８：０８：１７　３２ＨＰ６６１０　０１１２　

(4)

LEFT SIDE

(4) reserve tank cap


Coolant

After adding coolant, install the reserve tank cap .

Remove the reserve tank cap ( ).Always add coolant to the reserve tank. Do not attempt to add coolantby removing the radiator cap.Add coolant to the reserve tank as required to bring the coolant levelto the UPPER level mark.

3.

4.

5.

4

０８／０９／３０　１８：０８：２３　３２ＨＰ６６１０　０１１３　

Removing the radiator cap while the engine ishot can cause the coolant to spray out, seriouslyscalding you.

Always let the engine and radiator cool downbefore removing the radiator cap.

105

Coolant Replacement

Coolant


Saf ety Precautions

You & the Environment,

Improper disposal of drained f luids is harmf ul to the environment.

Refer to on page .

To properly dispose of drained coolant, refer topage .

Coolant should be replaced by your Honda dealer, unless you have theproper tools and service data, and are mechanically qualified. Refer tothe official Honda Shop Manual.

77

170

０８／０９／３０　１８：０８：２９　３２ＨＰ６６１０　０１１４　

(1)

(3)

(4)

(1) front side cover(2) boss

(3) radiator grill(4) radiator core

(2)

LEFT SIDE (Right side similar)

pull

106

Radiator Core

Coolant


Saf ety Precautions

To clean the radiator core and radiator grill:

Refer to on page .

Check the air passages for clogging or damage. Remove insects, mud, orany obstruction with low water pressure. Have the radiator checked byyour Honda dealer if the air flow is restricted over more than 20% of theradiator surface.

Clean the radiator core after riding the ATV in mud.

Pull the front side cover ( ) outside, then pull out the boss ( ) on theradiator grill ( ) from the front side cover.Remove the radiator grill. Be careful not to let the radiator grill comeinto contact with the radiator core ( ), damaging it.

Right and left radiator grills can be removed in the same manner.

1.

2.

77

213

4

０８／０９／３０　１８：０８：３８　３２ＨＰ６６１０　０１１５　

(6)

LEFT SIDE (Right side similar)

(5) radiator grill mount bracket(6) mount hole

(5)

pull

107

Coolant


Do not apply pressured water directly to the radiator core. Thepressured water can damage the radiator core.

Wash the radiator grills and radiator core.

Install the radiator grills in the reverse order of removal, then connectthe bosses to the radiator grill mount bracket ( ) and mount hole ( )on the front side cover.

4.

3.

5 6

０８／０９／３０　１８：０８：４５　３２ＨＰ６６１０　０１１６　

108

Air Cleaner


Saf ety Precautions

Using the wrong air cleaner may result in premature engine wear.

Improper or lack of proper air cleaner maintenance can cause poorperf ormance and premature engine wear.

Refer to on page .

Proper air cleaner maintenance is very important for off-road vehicles.A dirty, water-soaked, worn-out, or defective air cleaner will allow dirt,dust, mud, and other impurities to pass into the engine.

Service the air cleaner more frequently if you ride in unusually wet ordusty areas. Your Honda dealer can help you determine the correctservice interval for your riding conditions.

Your ATV’s air cleaner has very specific performance requirements.Use a new Honda Genuine air cleaner specified for your model or an aircleaner of equal quality.

Proper air cleaner maintenance can prevent premature engine wear ordamage, expensive repairs, low engine power, poor gas mileage, andspark plug fouling.

77

０８／０９／３０　１８：０８：５２　３２ＨＰ６６１０　０１１７　

UNDER SEAT(1)

(1)

(2)

(1) retainer clips (2) air cleaner housing cover

109

Cleaning

Air Cleaner


Unlatch the retainer clips ( ).Remove the air cleaner housing cover ( ).

Remove the seat (page ).

(cont’d)

1.

2.3.

88

21

０８／０９／３０　１８：０８：５８　３２ＨＰ６６１０　０１１８　

－

UNDER SEAT (6)

(4)

(9)(5)

(3) screw A(4) stay(5) screw B(6) air cleaner assembly

(7) clamp(8) air cleaner(9) air cleaner body

(7) (3)(8)

110

Air Cleaner


Remove the screw A ( ) and stay ( ).Loosen the screw B ( ) and remove the air cleaner assembly ( )from the air cleaner housing.Unscrew the clamp ( ).Remove the air cleaner ( ) from the air cleaner body ( ).Gently wash the air cleaner in clean, non-flammable (high flashpoint) solvent such as kerosene not petrol. After cleaning, gentlysqueeze out the remaining solvent. Avoid twisting or wringing the aircleaner. This can tear the foam.Inspect for tears or cracks in the foam or seams of the air cleaner.Replace the air cleaner if it is damaged.Allow the air cleaner to dry thoroughly before applying oil. A wet aircleaner will not fully absorb the oil.Pour clean air filter oil over the entire surface of the air cleaner. Useboth hands to evenly spread the oil into the air cleaner. Gentlysqueeze out any excess oil. (To keep your hands dry, place the aircleaner in a clean plastic bag before spreading the oil into the aircleaner.)

4.5.

6.7.8.

9.

11.

10.

46

35

78 9

０８／０９／３０　１８：０９：０８　３２ＨＰ６６１０　０１１９　

111

Air Cleaner


Install the air cleaner on the air cleaner body.Apply a thin coat of grease to the sealing surface of the air cleanerassembly.Install the clamp.Insert the air cleaner assembly into the air cleaner housing.Fasten the screw B.

Install the seat.Install the air cleaner housing cover and latch the retainer clips.Install the stay and fasten the screw A.

12.13.

14.15.16.17.18.19.

０８／０９／３０　１８：０９：１５　３２ＨＰ６６１０　０１２０　

(1)

(2)(3)

LEFT SIDE

(1) drain tube(2) clip

(3) air cleaner housing

112

Air Cleaner Housing Drain Tube

Air Cleaner


The air cleaner housing drain tube should be serviced in accordance withthe Maintenance Schedule. (Riding through water may require morefrequent inspection.) If deposits can be seen in the drain tube, the tubemust be cleaned before starting the vehicle.

Remove the drain tube ( ) by removing the clip ( ) under the aircleaner housing ( ).Drain the deposits.Reinstall the drain tube, securing it with the clip.

1.

2.3.

31 2

０８／０９／３０　１８：０９：２１　３２ＨＰ６６１０　０１２１　

－－

＋－

＋＋

－－－－

3 8 mm(0.1 0.3 in)

3 8 mm (0.1 0.3 in)

(1)(2)

(4)

(3)

(1) throttle lever(2) rubber sleeve(3) throttle cable adjuster(4) lock nut

RIGHT HANDLEBAR

( ) increase freeplay( ) decrease freeplay

(( ))

(( ))

113

Throttle Freeplay

Throttle



InspectionCheck freeplay at the throttle lever ( ).Freeplay:

AdjustmentSlide the rubber sleeve ( ) back to expose the throttle cable adjuster( ).Loosen the lock nut ( ).Turn the adjuster to obtain the correct freeplay.Tighten the lock nut and reinstall the sleeve.After adjustment, check for smooth operation of the throttle leverfrom fully closed to fully open in all steering positions.

1.

2.3.4.5.

1

2

43

77

０８／０９／３０　１８：０９：３２　３２ＨＰ６６１０　０１２２　

RIGHT HANDLEBAR

lubrication point

114

Throttle Inspection

Throttle



Check that the throttle assembly is positioned properly and thesecuring bolts are tight.Check for smooth operation of the throttle lever from fully open tofully closed in all steering positions. If there is a problem, see yourHonda dealer.Inspect the condition of the throttle cable from the throttle lever downto the throttle body. If the cable is kinked or chafed, have it replaced.Check the throttle cable for tension or stress in all steering positions.Lubricate the throttle cable with a commercially available cablelubricant to prevent premature wear and corrosion.

1.

2.

3.

4.5.

77

０８／０９／３０　１８：０９：４０　３２ＨＰ６６１０　０１２３　

－－

－－

10 20 mm(0.4 0.8 in)

10 20 mm (0.4 0.8 in)

(1)

LEFT HANDLEBAR

(1) clutch lever/parking brake lever

115

Clutch Adjustment

Clutch System



InspectionCheck freeplay.Freeplay:

Clutch adjustment may be required if the ATV stalls when shifting intogear, if it tends to creep, or if the clutch slips, causing acceleration to lagbehind engine speed.

If necessary, adjust to the specified range.Improper freeplay adjustment can cause premature clutch wear.

77

０８／０９／３０　１８：０９：４９　３２ＨＰ６６１０　０１２４　

＋－

＋＋

－－

(2)

(4)

(3)


(( ))

(( ))

LEFT HANDLEBAR

(2) dust cover(3) upper lock nut(4) upper clutch cable

adjuster


Clutch System

Minor adjustments are generally made with the upper clutch cableadjuster.

Upper Adjustment

If proper adjustment cannot be obtained or the clutch does not workcorrectly, the cable or clutch friction discs may be worn. See yourHonda dealer.

Pull back the dust cover ( ).Loosen the upper lock nut ( ).Turn the upper clutch cable adjuster ( ) to obtain the specifiedfreeplay.Tighten the upper lock nut and pull the dust cover back to its normalposition.Check the freeplay again.

1.2.

43.

4.

5.

32

０８／０９／３０　１８：０９：５８　３２ＨＰ６６１０　０１２５　

＋－

＋＋

－－(5)

(6)


(( ))

(( ))

LEFT SIDE

(5) lower adjusting nut(6) lower lock nut

117

Clutch System


Lower AdjustmentThe lower clutch cable adjuster is used if the upper clutch cable adjusteris threaded out near its limit, or the correct freeplay cannot be obtained.

(cont’d)

Hold the lower adjusting nut and tighten the lower lock nut. Check theadjustment.

Hold the lower adjusting nut ( ) and loosen the lower lock nut ( ) atthe lower end of the cable.Turn the lower adjusting nut to obtain the specified freeplay.

Tighten the upper lock nut and pull the dust cover ( ) back to itsnormal position.

Loosen the upper lock nut ( ) and turn the upper clutch cable adjuster( ) all the way in (to provide maximum freeplay).

1.

2.

3.

4.5.

43

5

2

6

０８／０９／３０　１８：１０：０７　３２ＨＰ６６１０　０１２６　

118

Other Inspections & Lubrication

Clutch System


Start the engine, pull the clutch lever/parking brake lever in, and shiftinto gear. Make sure the engine does not stall and the ATV does notcreep. Gradually release the clutch lever/parking brake lever and openthe throttle. Your ATV should move smoothly and accelerategradually.

Check the clutch lever/parking brake lever and cable for looseconnections or other damage. If the clutch cable is worn or kinked, haveit replaced by your Honda dealer.

Check that the clutch lever/parking brake lever assembly is positionedproperly and the securing bolts are tight.Check the clutch cable for kinks or signs of wear. If necessary, haveit replaced.Lubricate the clutch cable with a commercially available cablelubricant to prevent premature wear and corrosion.

6.

０８／０９／３０　１８：１０：１４　３２ＨＰ６６１０　０１２７　

ZFR7F-11 (NGK)KJ22CR-L11 (DENSO)

orstandard spark plug

LEFT SIDE

(1) spark plug cap(1)

119

Spark Plug Recommendation

Spark Plug Inspection & Replacement

Spark Plug


Saf ety Precautions

Using spark plugs with an improper heat range can cause enginedamage.

(cont’d)

Refer to on page .

Use only the recommended type of spark plug in the recommended heatrange.

Clean any dirt from around the spark plug base.Disconnect the spark plug cap ( ). Take care to avoid damaging thespark plug wire when disconnecting the cap.Using a spark plug wrench provided in the tool kit, remove the sparkplug.

1.2.

77

3.

1

０８／０９／３０　１８：１０：２５　３２ＨＰ６６１０　０１２８　

－－

－－

1.00 1.10 mm

(0.039 0.043 in)

1.00 1.10 mm (0.039 0.043 in)

(3)

(2)

(4)

(2) centre electrode(3) side electrode

(4) spark plug gap

120

Spark Plug


Inspect the electrodes and centre porcelain for deposits, corrosion, orcarbon fouling. If the corrosion or deposits are heavy, replace theplug. Clean a carbon or wet-fouled plug with a plug cleaner, ifavailable, or a wire brush. Inspect the spark plug electrodes for wear.The centre electrode ( ) should have a flat tip and sharp edges, andthe side electrode ( ) should not be eroded. If the electrodes andinsulator tip appear unusually fouled or burned, we suggest that youcontact your Honda dealer.Discard the spark plug if there is apparent wear or if the insulator iscracked or chipped.Using a wire-type feeler gauge, check the spark plug gap ( ). Ifadjustment is necessary, bend the side electrode carefully.The gap should be:

5.

4.

6.

23

4

０８／０９／３０　１８：１０：３２　３２ＨＰ６６１０　０１２９　

121

Spark Plug


An improperly tightened spark plug can damage the engine. If a plug istoo loose, a piston may be damaged. If a plug is too tight, the threadsmay be damaged.

With the plug washer attached, thread the spark plug in by hand toprevent cross-threading.Tighten the spark plug:

If the old plug is good:1/8 turn after it seats.

If installing a new plug, tighten it twice to prevent loosening:First, tighten the plug:NGK: turn after it seats.DENSO: turn after it seats.Then loosen the plug.Next, tighten the plug again:1/8 turn after it seats.

Reinstall the spark plug cap. Take care to avoid pinching any cablesor wires.

1/23/4

a)

b)c)

7.

8.

9.

０８／０９／３０　１８：１０：３８　３２ＨＰ６６１０　０１３０　

0.15 mm (0.006 in)0.20 mm (0.008 in)

122

Valve Inspection

Valves



Valve clearance should be:

For those who are mechanically proficient and have the proper tools,instructions on adjusting valve clearances are given in the officialHonda Shop Manual. Otherwise, the valves should be adjusted by yourHonda dealer.

Excessive clearance will cause noise. Insufficient clearance will causeloss of power and possibly damage the valves.

Intake:Exhaust:

77

０８／０９／３０　１８：１０：４５　３２ＨＰ６６１０　０１３１　

(3) (4)

(3) gasket(4) muffler

(1) bolts(2) spark arrester

(2)

(1)

REAR

123

Spark Arrester



The exhaust system must be periodically purged of accumulated carbon.

(cont’d)

Remove the bolts ( ), the spark arrester ( ) and the gasket ( ) fromthe muffler ( ).

Allow the engine and muffler to cool.To purge the system:

77

1.2.

41 2 3

０８／０９／３０　１８：１０：５３　３２ＨＰ６６１０　０１３２　

12 N·m (1.2 kgf·m , 9 lbf·ft)

(5)

(5) spark arrester screen

124

Spark Arrester


Use a brush to remove carbon deposits from the spark arrester screen( ). Be careful to avoid damaging the spark arrester screen.The spark arrester must be free of breaks and holes. Replace, ifnecessary. Check the gasket. Replace, if necessary.

Install the spark arrester and gasket in the muffler, and tighten thebolts to the specified torque:

3.

4.

5

０８／０９／３０　１８：１０：５９　３２ＨＰ６６１０　０１３３　

DOT 4 Brake Fluidbrake fluid

125

Brake Fluid Recommendation

Brakes


As the brake pads wear, the brake fluid level will drop. A leak in thesystem will also cause the level to drop.

There are no adjustments to perform, but fluid level and pad wear mustbe inspected periodically. The system must be inspected frequently toensure there are no fluid leaks.

The recommended brake fluid is DOT 4 Brake Fluid, or any brake fluidof equal quality and performance. Use fresh brake fluid from a sealedcontainer. Be sure to read the label before opening the sealed container.An opened container may be contaminated or may have absorbedmoisture from the air.

The hydraulic disc braking systems on your ATV dissipate the heatgenerated by the friction of the brake pads on the brake discs as thewheels are slowed.

If the front brake lever or rear brake pedal freeplay does not feel withinthe normal range while riding, check the brake pads for wear(page ). Worn pads should be replaced. If the pads are not wornbeyond the recommended limit, there is probably air in the brake system.See your Honda dealer to have the air bled from the system.

129

０８／０９／３０　１８：１１：０６　３２ＨＰ６６１０　０１３４　

RIGHT HANDLEBAR

(1) LOWER level mark(1)

126

Fluid Level Inspection

Brakes


Saf ety Precautions

Brake f luid can damage plastic and painted surf aces. Handle with care.

Refer to on page .

If your inspection indicates a low fluid level, have your Honda dealeradd the recommended fluid.

Do not add or replace brake fluid, except in an emergency. If you doadd fluid, have your Honda dealer check the system as soon as possible.

Front Brake Fluid Level

Wipe up spills immediately. Avoid brake fluid contact with skin or eyes.If it comes in contact with your eyes, wash them out with clean waterand immediately call a doctor. If it comes in contact with your skin,wash with clean water and, if necessary, call a doctor.

77

０８／０９／３０　１８：１１：１４　３２ＨＰ６６１０　０１３５　

RIGHT SIDE

(2)

(3)

(2) UPPER level mark (3) LOWER level mark

127

Brakes


Rear Brake Fluid Level

With the ATV in an upright position, check the fluid level.It should be above the LOWER level mark ( ). If the level is at orbelow the LOWER level mark, check the brake pads for wear(page ).

Worn brake pads should be replaced. If the pads are not worn, have yourbrake system inspected for leaks.

With the ATV in an upright position, check the fluid level.It should be between the UPPER ( ) and LOWER ( ) level mark. If thelevel is at or below the LOWER level mark, check the brake pads forwear (page ).

Worn brake pads should be replaced. If the pads are not worn, have yourbrake system inspected for leaks.

3

129

129

2

1

０８／０９／３０　１８：１１：２２　３２ＨＰ６６１０　０１３６　

128

Other Inspections

Brakes


Make sure there are no fluid leaks.Check for deterioration or cracks in the hoses and fittings. If the hosesare worn or cracked, have them replaced by your Honda dealer.

０８／０９／３０　１８：１１：２６　３２ＨＰ６６１０　０１３７　

(1)

(1)(2)

(2) edge of reference mark

REAR

(1) wear indicator

(2)

RIGHT FRONT(Left side similar)

129

Brake Pad Wear

Brakes



Brake pad wear will depend upon the severity of usage and ridingconditions. The pads will wear faster in wet or muddy conditions.Inspect the pads visually during all regular service intervals to determinethe pad wear.

Front brake pads/Rear brake pads: If the wear indicator ( ) aligns withthe edge of the reference mark ( ), both pads must be replaced, seeyour Honda dealer for this replacement.

Always inspect both pads in both the right and left front brake calipers.

21

77

０８／０９／３０　１８：１１：３４　３２ＨＰ６６１０　０１３８　

130

Other Inspection

Brakes


Make sure there are no fluid leaks.

The rear brake pedal pivot must be inspected according to theMaintenance Schedule.See your Honda dealer for this service.

Check for deterioration or cracks in the hoses and fittings.

Check that the front brake lever and rear brake pedal assemblies arepositioned properly and the securing bolts are tight.

０８／０９／３０　１８：１１：３９　３２ＨＰ６６１０　０１３９　

RIGHT SIDE

((AA))

((BB))

(1)

(2)

(1) brakelight switch (2) adjusting nut

131

Brakelight Switch Adjustment

Brakes



Rear Brake Only:Check the operation of the rear brakelight switch ( ) at the right sidebehind the engine from time to time. The brakelight should turn on at15 mm (0.6 in) of pedal stroke. Adjustment is done by turning theadjusting nut ( ). Turn the nut in direction ( ) if the switch operates toolate and in direction ( ) if the switch operates too soon.

77

B2

1

A

０８／０９／３０　１８：１１：４６　３２ＨＰ６６１０　０１４０　

LEFT HANDLEBAR

(2)

(3)

(5)

(6)

(4)

(1) dust cover(2) lock nut(3) adjuster

(4) lock nut(5) parking brake arm(6) adjusting bolt

RIGHT REAR

(1)

132

Parking Brake Adjustment

Brakes



Parking brake adjustment may be required if the parking brake does nothold properly.

Loosen the lock nut ( ) on the parking brake cable, and screw in theadjuster ( ) completely.

Temporarily adjust the clutch lever/parking brake lever freeplay tomore than 30 mm (1.2 in) (page ).Pull back the dust cover ( ).

Loosen the lock nut ( ) on the parking brake arm ( ) and turn theadjusting bolt ( ) clockwise until you feel resistance.Then turn the adjusting bolt 1/8 counterclockwise, and tighten thelock nut.

1.

2.3.

4.

5.

4

23

1

56

77

115

０８／０９／３０　１８：１１：５６　３２ＨＰ６６１０　０１４１　

－－

－－

25 30 mm(1.0 1.2 in)

25 30 mm (1.0 1.2 in)

LEFT HANDLEBAR

(8) (7)

(7) parking brake pin(8) clutch lever/parking brake lever

133

Other Inspections & Lubrication

Brakes


Push down the parking brake pin ( ) and then squeeze theclutch lever/parking brake lever ( ) until firm resistance is felt.Measure the distance the clutch lever/parking brake lever has moved;the distance should be:

If necessary, adjust the clutch lever/parking brake lever freeplay(page ).

Lubricate the parking brake cable with a commercially available cablelubricant to prevent premature wear and corrosion.

Check the parking brake cable for kinks or signs of wear. If necessary,have it replaced.

Check that the clutch lever/parking brake lever assembly is positionedproperly and the securing bolts are tight.

Check the clutch lever/parking brake lever and parking brake cable forloose connections or other damages. If the parking brake cable is wornor kinked, have it replaced by your Honda dealer.

6. 7

7.115

8

０８／０９／３０　１８：１２：０５　３２ＨＰ６６１０　０１４２　

Using tyres that are excessively worn orimproperly inflated can cause a crash in whichyou can be seriously hurt or killed.

Follow all instructions in this owner’s manualregarding tyre inflation and maintenance.

134

Tyres


To safely operate your ATV, your tyres must be the proper type and size,in good condition with adequate tread, and correctly inflated.

This ATV is equipped with low pressure tubeless tyres. Although thetyres are designed specifically for off-road use, they are not immune topunctures. Always select your riding area with care.

The following pages give detailed information on how and when tocheck your air pressure, how to inspect your tyres for wear and damage,and our recommendations for tyre repair and replacement.

０８／０９／３０　１８：１２：１１　３２ＨＰ６６１０　０１４３　

－－

42.5 kPa (6.2 psi)35.0 kPa (5.1 psi)RECOMMENDEDPRESSURE

FRONT REAR

135

Air Pressure

Tyres



Properly inflated tyres provide the best combination of handling, treadlife, and riding comfort. Generally, underinflated tyres wear unevenly,adversely affect handling, and are more likely to fail from beingoverheated. Overinflated tyres make your ATV ride harshly, are moreprone to damage from surface hazards, and wear unevenly.

Make sure the valve stem caps are secure. If necessary, install new caps.

Always check air pressure when your tyres are ‘‘cold.’’ If you check airpressure when your tyres are ‘‘warm’’ even if your ATV has onlybeen ridden for a few miles the readings will be higher. If you let airout of warm tyres to match the recommended cold tyre pressures, thetyres will be underinflated. Be sure to check tyre pressure at the ridingsite, since changes in altitude can affect air pressure.

The recommended ‘‘cold’’ tyre pressures are:

77

０８／０９／３０　１８：１２：１９　３２ＨＰ６６１０　０１４４　

Operating this ATV with improper tyres, or withuneven tyre pressure may cause loss of control,and you could be seriously injured or killed.

Always use the size and type tyres specifiedin this owner’s manual for this vehicle.Always maintain proper tyre pressure asdescribed in this owner’s manual.

136

Inspection

Tyres


Saf ety Precautions

A manually operated tyre pump should be used rather than the highpressure system found in service stations. This will minimize thepossibility of tyre damage from overinflation. If you use a high pressuresystem at a service station, add air in small amounts and check thepressure increase frequently to prevent possible tyre damage fromoverinflation.

Refer to on page .

Whenever you check the tyre pressures, you should also look for:Bumps or bulges in the side of the tyre or the tread. Replace any tyrethat has a bump or bulge.Cuts, slits, or cracks in the tyres. Replace the tyre if you can see fabricor cord.Nails or other foreign objects embedded in the side of the tyre ortread.Excessive tread wear.

77

０８／０９／３０　１８：１２：２７　３２ＨＰ６６１０　０１４５　

Replace

NEW

NEW

Replace

4 mm(0.16 in)

4 mm(0.16 in)

4 mm (0.16 in)4 mm (0.16 in)

frontrear

(1) groove depth(2) wear indicator

(1)

(3) (2)

(1)

(3) wear indicatorlocation mark

FRONT

REAR

137

Tyres


Also, if you hit a pothole or other hard object while riding, stop as soonas you safely can and carefully inspect the tyres for damage.

Tread Wear

For best performance, you should replace a tyre before the tread depth atthe centre reaches the following limits:

To check the condition of a tyre tread, measure the groove depth ( ) inthe centre of the tyre, or check the wear indicator ( ).

12

０８／０９／３０　１８：１２：３７　３２ＨＰ６６１０　０１４６　

138

Tyre Repair

Tyres


Saf ety Precautions

If You Have aFlat Tyre,

Refer to on page .

A tyre that is repaired, either temporarily or permanently, will havelower speed and performance limits than a new or undamaged tyre.

If you have a tyre professionally repaired at a non-Honda facility, werecommend that you have the work checked by your Honda dealer.

A permanent repair, such as an internal plug patch, can be made if a tyrehas only a small puncture in the tread area. However you may not beable to safely carry as much weight. If you choose to have a tyrerepaired, be sure the repair work is performed by a professional.

A temporary repair can sometimes be made in an emergency situation.However, since a temporary repair may not hold, you must ride veryslowly and have the tyre replaced or permanently repaired as soon aspossible. (For more information on temporary repairs, see

page .)

77

177

０８／０９／３０　１８：１２：４３　３２ＨＰ６６１０　０１４７　

× ★★× ★★★

AT21 7R10AT22 9R11 DUNLOP KT378A

DUNLOP KT363

Installing improper tyres on your ATV can affecthandling and stability. This can cause a crash inwhich you can be seriously hurt or killed.

Always use the size and type of tyresrecommended in this owner’s manual.

frontrear

139

Tyre Replacement

Tyres



The tyres that came on your ATV were designed to match theperformance capabilities of your ATV and provide the best combinationof handling, braking, and comfort.

It is best to replace all four tyres, however if that is not possible, youmust replace the tyres in pairs (front or rear) with tyres of the same sizeand type as the originals. Never replace just one tyre.

When you replace a tyre, remember:

The recommended tyres for your ATV are:

Have the tyre replaced by your Honda dealer if possible.If you have a tyre professionally replaced at a non-Honda facility, werecommended that you have the work checked by your Honda dealer.

77

０８／０９／３０　１８：１２：５３　３２ＨＰ６６１０　０１４８　

(2)(1)

(3)

(1) engine guard(2) rear guards

(3) front skid plate(front carry pipe)

140

Engine Guard & Rear Guards & Front Skid Plate


Guards

Saf ety Precautions

Have the engine guard, rear guards and front skid plate (front carrypipe) replaced if they are cracked or damaged. If the engine guard, rearguards and front skid plate (front carry pipe) bolts are loose, tightenthem securely.

The rear guards ( ) protect the rear lower arm and driveshaft boots.The front skid plate (front carry pipe) ( ) protects the frame and frontlower arm.

Check the engine guard, rear guards and front skid plate (front carrypipe) for cracks, damage or looseness at intervals shown in theMaintenance Schedule.

The engine guard ( ) protects the frame and engine crankcase.

Refer to on page .77

32

1

０８／０９／３０　１８：１３：０２　３２ＨＰ６６１０　０１４９　

(1)

(2)

((33))

(3) vertical wall surface

RIGHT REAR(Left side similar)

(1) knuckle scraper(2) wear limit point


Scraper


The knuckle scraper protects the rear lower arm and rear knuckle, andalso scrapes mud from inside of the rear wheel rims.The knuckle scraper wear will depend upon the severity of usage andriding conditions. The knuckle scraper will wear faster in wet or muddyconditions.

InspectionCheck the knuckle scraper ( ) for cracks, damage, worn or looseness atintervals specified in the Maintenance Schedule.If the knuckle scraper is cracked or damaged, or if the wear limit point( ) reaches to the vertical wall surface ( ), the knuckle scraper must bereplaced, see your Honda dealer for this service.

Always inspect each scraper on both rear wheels.

77

1

2 3

０８／０９／３０　１８：１３：０９　３２ＨＰ６６１０　０１５０　

(1)

REAR

(1) rubber drivetrain boots


Drivetrain Boots


Check the rubber drivetrain boots ( ) for damage or leaking grease. Ifnecessary, have your Honda dealer replace them.

77

1

０８／０９／３０　１８：１３：１４　３２ＨＰ６６１０　０１５１　

－－10 30 mm (0.4 1.2 in)

143

Inspection


Drive Chain

Saf ety Precautions

(cont’d)

Refer to on page .

The service life of the chain depends on proper lubrication andadjustment. Poor maintenance can cause premature wear or damage tothe drive chain or sprockets.

The drive chain should be checked, adjusted, and lubricated as part ofthe pre-ride inspection (page ).

Under severe usage, or when the ATV is ridden in unusually dusty ormuddy areas, more frequent maintenance will be necessary.

Before servicing your drive chain, turn the engine OFF and check thatyour transmission is in neutral.

It is not necessary to remove or replace the drive chain to perform therecommended service in the Maintenance Schedule.

An endless (riveted master link) chain connects the front and rearsprockets. The O-ring chain uses rubber rings between the side plates ofthe pin and roller links to seal in the manufacturer-installed lubricatinggrease and keep out moisture and dirt.

Check slack in the lower drive chain ( ) run midway between thesprockets. Drive chain slack should allow the following verticalmovement by hand:

1.

31

1

77

０８／０９／３０　１８：１３：２３　３２ＨＰ６６１０　０１５２　

－－

10 30 mm(0.4 1.2 in )

LEFT SIDE

(1)

(1) drive chain


Drive Chain

Excessive chain slack may allow the drive chain to damage the enginecases.

Check drive chain slack at several points along the chain. The slackshould remain constant. If it isn’t, some links may be kinked andbinding. Lubricating the chain will often eliminate binding andkinking.

Inspect the drive chain for:damaged rollersloose pinsdry or rusted linkskinked or binding linksexcessive weardamaged or missing O-rings

Replace the drive chain (page ) if it has damaged rollers, loose pins,or kinks that cannot be freed. Lubricate the drive chain (page ) if itappears dry or shows signs of rust. Lubricate any kinked or bindinglinks and work them free. Adjust chain slack if needed.

2.

3.

149148

０８／０９／３０　１８：１３：３１　３２ＨＰ６６１０　０１５３　

10 mm(0.4 in)

8 mm(0.3 in)

319.1 mm (12.56 in)

LEFT SIDE

(2)

(2) upper drive chain slider(3) lower drive chain slider

(3)

measure a span of 21 pins

145

Drive Chain


Check the upper drive chain slider ( ) and lower drive chain slider( ) for wear.Measure the depth of the grooves in the upper drive chain slider andlower drive chain slider.If the depth of the grooves in the each drive chain sliders reachesupper drive chain slider 10 mm (0.4 in)lower drive chain slider 8 mm (0.3 in)have your Honda dealer replace the drive chain sliders.

With the upper or lower section of drive chain tight between thesprockets measure the distance between a span of pins from pincentre to pin centre. If the distance exceeds the service limit, the chainis worn out and should be replaced.Service limit:

(cont’d)

5.

4. 2

21

3

０８／０９／３０　１８：１３：３９　３２ＨＰ６６１０　０１５４　

Damaged SprocketTeeth

Worn SprocketTeeth

REPLACE REPLACE

Normal Sprocket TeethGOOD


Drive Chain

Use of a new chain with worn sprockets will cause rapid chain wear.

Inspect the front and rear sprocket teeth for excessive wear or damage.If necessary, have your Honda dealer replace a worn sprocket.

6.

０８／０９／３０　１８：１３：４４　３２ＨＰ６６１０　０１５５　

88 N·m (9.0 kgf·m , 65 lbf·ft)

REAR

((AA))

((BB))

(2)

(1) final case nut(2) final case bolt(3) chain adjusters

(4) index marks(5) stopper bolts

((BB))(5) (5)

(1)

(4)

((AA))

(4)

(3)

147

Adjustment

Drive Chain



Loosen the final case nut ( ) while holding the final case bolt ( ).Turn both the right and left chain adjusters ( ) equally to increase ( )or decrease ( ) chain slack. Adjust the chain slack at a lower drivechain point midway between the sprockets.After adjusting, be sure the same adjuster index marks ( ) align withthe stopper bolts ( ) on both sides of the final case.Recheck drive chain slack (page ).Tighten the final case nut to the specified torque while holding thefinal case bolt:

If a torque wrench is not used for installation, see your Honda dealer assoon as possible to verify proper assembly.

1.2.

3.

1435

4

21A

77

3B

4.5.

０８／０９／３０　１８：１３：５６　３２ＨＰ６６１０　０１５６　

148

Lubrication

Drive Chain



Lubricate every 30 days of riding or sooner if chain appears dry.

Lubricate only with SAE 80 or 90 gear oil. Commercial chain lubricantsmay contain solvents which could damage the rubber O-rings.

77

０８／０９／３０　１８：１４：０２　３２ＨＰ６６１０　０１５７　

－

DID520VM RK520KZOor

149

Removal, Cleaning & Replacement

Drive Chain



Your ATV has an endless (riveted master link) type chain. It should onlybe removed or replaced by your Honda dealer.

The O-rings can be damaged by steam cleaning, high pressure washers,and certain solvents.

Inspect the drive chain for possible wear or damage.

Replace the drive chain if it has damaged rollers, loose fitting links,damaged O-rings, or otherwise appears unserviceable.Replacement Chain:

Clean the side surfaces of the chain with a dry cloth. Use a highflashpoint solvent such as kerosene not petrol.Do not brush the rubber O-rings.Brushing will damage them. Use of a solvent may also damage theO-rings.

1.

2.

77

０８／０９／３０　１８：１４：１０　３２ＨＰ６６１０　０１５８　

150

Battery


Your battery is a maintenance-f ree type and can be permanentlydamaged if the cap strip is removed.

BatteryCharging,

Battery Storage,

An improperly disposed of battery can be harmf ul to the environmentand human health.Always conf irm local regulations f or battery disposal.

Your ATV has a maintenance-free type battery. You do not have tocheck the battery electrolyte level or add distilled water as you wouldwith a conventional-type battery.

Electrical accessories use current from the battery, even when theignition is OFF. Limited operation also allows the battery to discharge.If you have electrical accessories on your ATV or do not ride frequently,we recommend that you charge the battery frequently (see

page ).

If you do not expect to ride your ATV for at least two weeks, werecommend you remove the battery, or at least disconnect the batterycables (negative cable first).

If you plan to store your ATV, see page .

If your battery seems weak and/or is leaking electrolyte (causing slowstarting or other electrical problems), see your Honda dealer.

This symbol on the battery means that this product mustnot be treated as household waste.

151

154

０８／０９／３０　１８：１４：１８　３２ＨＰ６６１０　０１５９　

The battery gives off explosive hydrogen gasduring normal operation.

A spark or flame can cause the battery toexplode with enough force to kill or seriouslyhurt you.

Wear protective clothing and a face shield, orhave a skilled mechanic do the batterymaintenance.

151

Battery Storage

Battery


Saf ety Precautions

Battery Charging,

Refer to on page .

If you plan to store your ATV, we recommend you remove the batteryand store it where it can be charged at least every 30 days to maintain itsservice life.

If you do not remove the battery, we recommend disconnecting thebattery cables (negative cable first).

You will get the best storage results from removing the battery and slow(trickle) charging it every 30 days (see page ).

Before you remove the battery, be sure to read all the information thatfollows, as well as the information on the battery label.

77

154

０８／０９／３０　１８：１４：２５　３２ＨＰ６６１０　０１６０　

－＋

－

＋

(2)

(5)

(4)

(1) battery cover(2) fuse box(3) battery holder

(1) (7)

(6)

(3)

UNDER SEAT

(4) mount bolt(5) negative ( ) terminal lead(6) battery(7) positive ( ) terminal lead

152

Battery


The battery is located in a compartment under the seat.

RemovalMake sure the ignition switch is OFF ( ).Remove the seat (page ).Remove the air cleaner housing cover (page ).Remove the battery cover ( ).Release the fuse box ( ) from the battery holder ( ).Remove the battery holder by removing the mount bolt ( ).Disconnect the negative ( ) terminal lead ( ) from the battery ( )first, then disconnect the positive ( ) terminal lead ( ).Remove the battery.

1.2.3.4.5.6.7.

8.

6

88109

13

45

7

2

０８／０９／３０　１８：１４：３７　３２ＨＰ６６１０　０１６１　

＋－

153

Battery


Charge the battery (see following section), unless you have beenriding regularly.Store your battery in an easy-to-reach location off the floor, in an areaprotected from freezing temperature and direct sunlight.Clean the battery box after removing the battery for storage. Dry thebattery box and, if paint is missing, re-paint the area.Slow charge the battery (see following section) once every 30 days.

InstallationReinstall in the reverse order of removal.Be sure to connect the positive ( ) terminal first, then the negative( ) terminal.Make sure all bolts and other fasteners are secure.Install the air cleaner housing cover.Install the seat.

2.

1.

9.

10.

11.

12.

3.4.

０８／０９／３０　１８：１４：４６　３２ＨＰ６６１０　０１６２　

(1)

(1) ‘‘trickle’’ charger

154

Battery Charging

Battery



Be sure to read the information that came with your battery charger andfollow the instructions on the battery. Improper charging may damagethe battery.

We recommend using a ‘‘trickle’’ charger ( ) for home charging. Theseunits can be left connected for long periods without risking damage tothe battery. However, do not intentionally leave the charger connectedlonger than the time period recommended in the charger’s instructions.

Avoid using an automotive-type battery charger. An automotive chargercan overheat an ATV battery and cause premature damage.

1

77

０８／０９／３０　１８：１４：５３　３２ＨＰ６６１０　０１６３　

－－－－

155

General Recommendations

Appearance Care


Saf ety Precautions

High pressure water (or air) can damage certain parts of your ATV.

Frequent cleaning and polishing will keep your Honda looking newerlonger.Frequent cleaning also identifies you as an owner who values his ATV.A clean ATV is also easier to inspect and service.

Refer to on page .

To clean your ATV, you may use:watera mild, neutral detergent and watera mild spray and wipe cleaner/polishera mild spray and rinse cleaner/degreaser and water

Avoid products that contain harsh detergents or chemical solvents thatcould damage the metal, paint, and plastic on your ATV.If your ATV is still warm from recent operation, give the engine andexhaust system time to cool off.Park in a shady area. Washing your ATV in bright sunlight may causethe finish to fade because water droplets intensify the sun’s brightness.Spotting is also more likely because surface water can dry before youhave time to wipe it off.Clean your ATV regularly to protect surface finishes.We recommend the use of a garden hose to wash your ATV. Highpressure washers (like those at coin-operated car washers) candamage certain parts of your ATV.

After cleaning, inspect for damage, wear, and leaks (fuel, oil, coolantand brake fluid).

77

０８／０９／３０　１８：１５：０３　３２ＨＰ６６１０　０１６４　

156

Washing Your ATV with a Mild Detergent

Appearance Care



Rinse your ATV thoroughly with cool water to remove loose dirt.Fill a bucket with cool water. Mix in a mild, neutral detergent, such asdish washing liquid or a product made especially for washingmotorcycles or automobiles.Wash your ATV with a sponge or soft towel. As you wash, check forheavy grime. If necessary, use a mild cleaner/degreaser to remove thegrime.After washing, rinse your ATV thoroughly with plenty of clean waterto remove any residue. Detergent residue can corrode alloy parts.Dry your ATV with a chamois or a soft towel. Leaving water on thesurface to air dry can cause dulling and water spots. As you dry,inspect for chips and scratches.Start the engine and let it idle for several minutes. The engine heatwill help dry moist areas.As a precaution, ride your ATV at a slow speed and apply the brakesseveral times. This will help dry the brakes and restore normalbraking performance.If the inside of the headlight lens appears clouded immediately afterwashing, it should clear after a few minutes of riding.

1.2.

3.

4.

5.

6.

7.

77

０８／０９／３０　１８：１５：１３　３２ＨＰ６６１０　０１６５　

Apply a spray cleaner/polish andwipe paint, chrome, glass, andclear plastic.Spray any difficult-to-reach or verydirty areas with a spray cleaner/degreaser.Rinse and dry.Apply a spray cleaner/polish andwipe with a non-abrasive cloth.Use a spray cleaner/degreaser. Ifnecessary, rub with a sponge.Rinse and dry.Apply a spray cleaner/polish andwipe with a non-abrasive cloth.Apply a high quality chrome/aluminum polish and wipe with anon-abrasive cloth.

Dull, corroded chromeor aluminum.

Heavy grime. Oil leaks.Brake dust.

Light road grimes.

Dust and fingerprintsmudges.

ATV condition Recommended Cleaning

157

Spray Cleaning Your ATV

Appearance Care



Avoid using spray cleaner products on the tyres or suspensioncomponents.

Suggestions for using spray cleaner(s) follow:

77

０８／０９／３０　１８：１５：２４　３２ＨＰ６６１０　０１６６　

158

Aluminum Wheel Maintenance

Appearance Care



Aluminum may corrode from contact with dirt, mud, or road salt. Cleanthe wheels after riding through any of these substances. Use a wetsponge and mild detergent. Avoid stiff brushes, steel wool, or cleanerscontaining abrasives or chemical compounds.

After washing, rinse with plenty of water and dry with a clean cloth.Then apply a mild, commercially available spray cleaner/polish or wax.

For stained or dull-looking wheels, use a quality chrome/aluminumpolish to restore the finish.

77

０８／０９／３０　１８：１５：２９　３２ＨＰ６６１０　０１６７　

159

Finishing Touches

Appearance Care



After washing your ATV, consider using a commercially available spraycleaner/polish or quality liquid or paste wax to finish the job. Use only anon-abrasive polish or wax made specifically for motorcycles orautomobiles. Apply the polish or wax according to the instructions onthe container.

77

０８／０９／３０　１８：１５：３４　３２ＨＰ６６１０　０１６８　


０８／０９／３０　１８：１５：３７　３２ＨＰ６６１０　０１６９　

161

Tips

Tips

Here’s helpful advice on how to prepare for an off-road adventure, howto transport and store your Honda, and how to be an environmentallyresponsible ATV owner.

..........................................................................Preparing for a Ride .

.................................................................Transporting Your Honda ...........................................................................Storing Your Honda .

..................................................What to Take to the Riding Area ..............................................................What to Take on the Trail .

....................................................................You & the Environment .

.................................................................Preparation for Storage ...................................................................Removal from Storage .

162162163164166167169170

０８／０９／３０　１８：１５：４５　３２ＨＰ６６１０　０１７０　

162

What to Take to the Riding Area

Preparing for a Ride

Tips

Taking Care of the Unexpected,

A safe and enjoyable ride begins with good planning and preparation.Always ride with at least one other person in case you have trouble, andlet someone know where you’re going and when you expect to return.

Along with your ATV and riding gear, you should take along some toolsand supplies in case you have a problem. For some of the difficultiesyou might encounter, see which beginson page .

We recommend that you always take water, food, a first aid kit, andyour owner’s manual. Other items you should consider loading on yourtruck or trailer include:

a tool kittyre repair supplies and tools, and tyresextra parts, control levers, cables, and spark plugswire, duct tape, and ropeextra petrol

For safety, all refueling should be done at a gas station on the way to theriding area or at your base camp.

Before riding in an unfamiliar area, find out in advance if you needspecial permits, get maps so you can study the terrain, and talk to otherriders who know the area.

171

０８／０９／３０　１８：１５：５４　３２ＨＰ６６１０　０１７１　

163

What to Take on the Trail

Preparing for a Ride

Tips

What you take with you during a ride depends on the kind of terrain,how long you expect to ride, how far you might go from your basecamp or help, and how experienced you or your companions are inmaking repairs.

If you decide to take some tools, spare parts, or other supplies on thetrail, be sure you can carry them safely and know how to use them. Also,be sure to follow the loading guidelines and weight limit (page ).35

０８／０９／３０　１８：１５：５９　３２ＨＰ６６１０　０１７２　

164

Transporting Your Honda

Tips

Do not tow your ATV behind a car or other vehicle.

When you transport your ATV, we recommend that you carry thevehicle in its normal operating position (on all four wheels). Do notincline the vehicle upright on its rear end. This can damage the vehicle,and leaking petrol could be a hazard.

Follow these procedures:Set the parking brake and place the transmission in gear.Turn the fuel valve OFF.

1.2.

０８／０９／３０　１８：１６：０４　３２ＨＰ６６１０　０１７３　

(1)

(2)

(3)

(4)

(1) front carry pipe(2) right footpeg(3) left footpeg(4) rear carry pipe or rear frame upper cross pipe

165

Transporting Your Honda

Tips

Secure the vehicle with tie-down straps in the areas shown.Suitable tie-down straps are available from your Honda dealer.Ordinary rope is not recommended because it can stretch underload.Using tie-down straps in any other areas can damage your ATV.

Rock the vehicle back and forth to make sure the tie-down straps aretight and the vehicle is secure.

3.

4.

０８／０９／３０　１８：１６：１２　３２ＨＰ６６１０　０１７４　

166

Storing Your Honda

Tips

If you won’t be riding for an extended period, such as during the winter,thoroughly inspect your ATV and correct any problem before storing it.That way, needed repairs won’t be forgotten and it will be easier to getyour ATV running again.

We suggest you perform the following procedures to keep your ATV intop condition. These storage procedures will reduce the deteriorationthat can occur during storage.

０８／０９／３０　１８：１６：１７　３２ＨＰ６６１０　０１７５　

－

167

Preparation for Storage

Storing Your Honda

Tips

Saf ety Precautions

(cont’d)

Refer to on page .

Change the engine oil and filter (page ).Make sure the cooling system is filled with a 50/50% antifreezesolution (page ).Fill the fuel tank. Make sure the fuel fill cap is properly installed.Check that the fuel valve is OFF.To prevent rusting in the cylinder, perform the following:

Remove the spark plug cap from the spark plug.Remove the spark plug.Do not connect the spark plug to the spark plug cap.Pour a tablespoon (15 20 cm ) of clean engine oil into thecylinder and cover the spark plug hole with a piece of cloth.

Reinstall the spark plug and spark plug cap.

With the engine stop switch in the RUN ( ) position, press thestart button several times to crank the engine and distribute the oil.

1.2.

3.4.5.

77

102

98

3

０８／０９／３０　１８：１６：２７　３２ＨＰ６６１０　０１７６　

The battery gives off explosive hydrogen gasduring normal operation.

A spark or flame can cause the battery toexplode with enough force to kill or seriouslyhurt you.

Wear protective clothing and a face shield, orhave a skilled mechanic do the batterymaintenance.

168

Storing Your Honda

Tips

Remove the battery and charge it fully. Store it in an area protectedfrom freezing temperatures and direct sunlight. Slow charge thebattery (page ) once a month.

Wash and dry your ATV. Wax all painted surfaces.Lubricate the drive chain (page ).Inflate the tyres to their recommended pressures (page ).Store your ATV in an unheated area, free of dampness, away fromsunlight, with a minimum of daily temperature variation.

Cover your ATV with a porous material. Avoid using plastic orsimilar non-breathing, coated materials that restrict air flow and allowheat and moisture to accumulate.

Place your ATV on blocks to lift all tyres off the floor.

6.

7.8.9.

11.

154

12.

148

10.135

０８／０９／３０　１８：１６：３５　３２ＨＰ６６１０　０１７７　

－

－

169

Removal from Storage

Storing Your Honda

Tips


Uncover and clean your ATV.If your ATV has been stored for more than four months changethe engine oil (page ).If your ATV has been stored for more than two months ask yourHonda dealer to drain and replace the fuel.Charge the battery (page ) as required. Install the battery.Lubricate the drive chain (page ).Perform a pre-ride inspection (page ), then test-ride your ATV atlow speeds.

1.2.

3.

4.5.6.

154

98

14831

77

０８／０９／３０　１８：１６：４４　３２ＨＰ６６１０　０１７８　

170

Tread Lightly.

Keep the Noise Down.

Choose Sensible Cleaners.

Recycle Wastes.

You & the Environment

Tips

Owning and riding an ATV can be enjoyable, but you must do your partto protect nature. When you show respect for the land, wildlife, andother people, you also help preserve the sport of off-road riding.

Following are tips on how you can be an environmentally responsibleATV owner.

Stay on existing roads and trails, avoid surfaces thatare easily damaged, and ride only in areas approved for off-roadvehicles.

Loud vehicles can be offensive. Ride asquietly as possible, don’t remove your spark arrester, and don’tmodify the muffler or any other part of your air intake and exhaustsystems. Such modifications not only increase noise, they also reduceengine performance and may be illegal.

Use a biodegradable detergent when youwash your ATV. Avoid aerosol spray cleaners that containchlorofluorocarbons (CFCs) which damage the atmosphere’sprotective ozone layer. Don’t throw cleaning solvents away; see thefollowing guidelines for proper disposal.

It’s illegal and thoughtless to put used engine oil inthe trash, down a drain, or on the ground. Used oil, petrol, andcleaning solvents contain poisons that can hurt refuse workers andcontaminate our drinking water, lakes, rivers, and oceans. Beforechanging your oil, make sure you have the proper containers. Put oiland other toxic wastes in separate sealed containers and take them to arecycling centre. Call your local or state office of public works orenvironmental services to find a recycling centre in your area, and toget instructions on how to dispose of non-recyclable wastes.

０８／０９／３０　１８：１６：５１　３２ＨＰ６６１０　０１７９　

171

Taking Care of the Unexpected


Preparing f or a Ride

With all the challenges you can encounter off-road, there’s a chance thatsometime something may go wrong. This section gives practical adviceto help you deal with a wide range of problems. Take time to read thissection before you ride. Also review the tips in(page ).

............................................................................General Guidelines ..................................................If Your Engine Quits or Won’t Start .

....................................................................If You Have a Flat Tyre .

.........................................................................If a Component Fails ..........................................................If the Battery Is Low (or Dead) .

......................................................................If You Lose Your Key .......................................................................................If You Crash .

.................................................................................If a Fuse Blows .............................If the High Coolant Temperature Indicator Lights .

172174177180182186187188189

162

０８／０９／３０　１８：１７：００　３２ＨＰ６６１０　０１８０　

－－

172

General Guidelines



Keeping your ATV well-maintained is the best way to reduce thepossibility of having a problem while riding. However, problems canarise even with well-maintained machines.

After stopping, take time to assess the situation. Carefully inspect yourATV to identify the problem, then consider your options before youdecide what to do.

If a problem is relatively minor and you have the tools, supplies, andskills to make a permanent repair, you may be able to fix it on the trailand continue riding. Or, you may be able to make a temporary repairthat allows you to slowly ride back to your base where you can make apermanent repair or get help.

When a problem is more serious or you don’t have the tools, supplies,experience, or time to deal with it you need to choose the safest way toget yourself and your ATV back to base. For example, if you are closeenough, you (or you and another person) might be able to push it back.

Remember to take along your owner’s manual, the tool kit that camewith your ATV, and any other items (such as tyre repair supplies andadditional tools) that might help you solve a problem on your own.

If something goes wrong during a ride, the first thing to do is stop assoon as you safely can. Do not continue riding if you have a flat tyre, oryou hear an unusual noise, or your ATV just doesn’t feel right. If youcontinue riding, you could cause more damage and endanger your ownsafety.

０８／０９／３０　１８：１７：０７　３２ＨＰ６６１０　０１８１　

173



Should you ever have a problem while riding, please follow theseguidelines:

Always put personal safety first.Take time to assess the situation and your options before decidingwhat to do.If the problem is relatively minor and you have the tools, supplies,and skills to make a temporary repair, be sure to have permanentrepairs made as soon as possible.Do not continue riding if you are hurt or your ATV is not in saferiding condition.

Additional recommendations for specific problems follow.

０８／０９／３０　１８：１７：１３　３２ＨＰ６６１０　０１８２　

－－

174 Taking Care of the Unexpected

If Your Engine Quits or Won’t Start

Starter motor doesn’t operate

Starter motor works, but the engine won’t start

Proper operation and maintenance can prevent starting and engineperformance problems. In many cases, the cause of the problem may bea simple operational oversight.

If you have a problem starting the engine or experience poor engineperformance the following information may help you. If you can’tcorrect the problem, see your Honda dealer.

If your ATV won’t start, listen as you press the start button. If you don’thear the starter motor turning, refer to thesymptom. If you can hear the starter motor working normally, refer tothe symptom.

０８／０９／３０　１８：１７：１８　３２ＨＰ６６１０　０１８３　

SYMPTOM:POSSIBLE CAUSEignition switch OFF

WHAT TO DOTurn the ignition switch ON.

Charge the battery (page ). Ifcharging doesn’t help, see yourHonda dealer.

Tighten the battery terminal bolts.

Install the spark plug cap securely. Ifthe engine still won’t start, see yourHonda dealer.

See (page ).Fill the fuel tank.

WHAT TO DO

weak batteryloose battery cables

loose orunconnected sparkplug cap

flooded engineout of fuelPOSSIBLE CAUSE

SYMPTOM:

If all possible causes are negative,the starter motor may be faulty. Seeyour Honda dealer.

faulty starter motor

Charge the battery (page ).If charging doesn’t help, see yourHonda dealer.

low (or dead) batterybattery lead loose Tighten the battery lead.

blown fuse Replace with a new fuse of thesame rating (page ).

transmission not inneutral

engine stop switchOFF

Slide the engine stop switch to RUN.

Shift into neutral or pull in the clutchlever.

182

154

51

154

Starter motor doesn’t operate.

Starter motor works, but the engine won’tstart.

Flooded Engine

175



０８／０９／３０　１８：１７：３７　３２ＨＰ６６１０　０１８４　

SYMPTOM:POSSIBLE CAUSE WHAT TO DOhigh coolanttemperature

Check the high coolant temperatureindicator. Refer to

page .runs erratically,misfires

See your Honda dealer.

blubbers (rich fuelmixture)


sooty exhaust (richfuel mixture)


detonates or pingsunder load

If applicable, switch to therecommended octane petrol(page ) or change your brand ofpetrol. If the problem persists, seeyour Honda dealer.

afterfires (backfires) See your Honda dealer.pre-ignition (runs onafter ignitionswitched OFF)


180

89

Engine starts, but runs poorly.

If the HighCoolant Temperature IndicatorLights,

176



０８／０９／３０　１８：１７：５０　３２ＨＰ６６１０　０１８５　

177

If You Have a Flat Tyre


How you handle a flat tyre on the trail depends on how serious the tyredamage is, and what tools and supplies you have with you.

If you have a slow leak or a minor puncture, use the plug method tomake a temporary repair. (The plug method is applied from the outsideof the tyre and is the same as that for conventional tubeless tyres.)

A plug-type repair kit, available at most auto parts stores or servicestations, provides a plug, an installation tool, tyre cement, and aninstruction sheet. Follow the instructions provided with the repair kit tomake a temporary repair.

As soon as possible, have the tyre permanently repaired by your Hondadealer. Any tyre that cannot be repaired should be replaced.

Whenever the ATV is to be operated far from service facilities oravailable transportation, we recommend that you carry a tyre pump anda repair kit with the vehicle.

If the leak is more serious, or a temporary repair doesn’t hold, the tyremust be replaced. The tyre will also need to be replaced if it is damaged(page ). Replacing a tyre involves removing and re-installing thewheel (page ).

If you are unable to repair a flat tyre on the trail, you will need to sendfor help. We strongly recommend that you do not try to ride with a flattyre. The ATV will be hard to handle, and if the tyre comes off the rim,it may lock up the wheel and cause you to crash.

139178

０８／０９／３０　１８：１７：５８　３２ＨＰ６６１０　０１８６　

－－

(1)

(1)

(1) wheel nuts (2) wheel rim

(2)

178

Emergency Wheel Removal/Installation




Park your ATV on a firm, level surface.Removal

Avoid getting grease, oil, or dirt on the disc or pad surfaces whenremoving and installing each wheel. Any contamination can causepoor brake performance or rapid pad wear after reassembly.

Remove the wheel.Remove the wheel nuts.

Raise the front (or rear) wheels off the ground and place a supportblock under the vehicle.

Loosen but do not remove the wheel nuts ( ).

77

1.2.3.

4.5.

1

０８／０９／３０　１８：１８：０８　３２ＨＰ６６１０　０１８７　

64 N·m (6.5 kgf·m , 47 lbf·ft)

179



InstallationPosition the wheel.Position the wheel nuts so that the tapered sides face the wheelrim ( ).Hand-tighten the wheel nuts on the wheel, then lower the ATV to theground before tightening the nuts in a crisscross (rather than circular)pattern to the specified torque:

If a torque wrench was not used for installation, see your Honda dealeras soon as possible to verify proper assembly. Improper assembly maylead to loss of braking capability.

1.2.

3.2

０８／０９／３０　１８：１８：１５　３２ＨＰ６６１０　０１８８　


If the High Coolant TemperatureIndicator Lights

Continuing to ride with high coolant temperature or an overheatedengine can cause serious engine damage.

If the indicator comes on while you’re riding, don’t ignore it. Pull safelyto a stop. Stop the engine as soon as it’s safe to do so, and let it cool.

If there’s no obvious problem, leave the engine on so the fan andcoolant circulating system can continue working. Monitor the highcoolant temperature indicator. The indicator may turn off after a briefstop with no load on the engine.

Check for any restriction of air flow to the radiator.

A steaming engine indicates a coolant leak. Shut the engine off andwait until the steaming stops. Look for a leak, but don’t touch theengine or radiator system. Let everything cool off first.

Normally, the high coolant temperature indicator will only lightmomentarily when you turn the ignition ON ( ). Occasionally, it mayflicker at or near idling speed.High coolant temperature may be caused by restriction of air flow to theradiator (such as mud caked on the radiator), extended idling, an oil leak,a coolant leak, a low oil level, a low coolant level, or extended operationunder adverse conditions.

Check the radiator fan.If the fan is not working, turn the engine off. Open the fuse box(page ) and check the radiator fan fuse. If the fuse is blown,replace it with the proper (same rating) spare fuse. Start the engine. Ifthe high coolant temperature indicator comes on and stays on, turn theengine off.If the radiator fan is working, visually check the coolant level in thereserve tank, located inside the left front side cover (page ). Itisn’t necessary to touch the radiator system.

103

183

０８／０９／３０　１８：１８：２２　３２ＨＰ６６１０　０１８９　

－

181Taking Care of the Unexpected

If the High Coolant TemperatureIndicator Lights

Check for an oil leak.Check the oil level. If necessary, add the recommended oil (page )to the upper level mark. If you must leave your ATV to get oil, secureit as much as possible.

If you are able to resume riding, continue to monitor the high coolanttemperature indicator frequently.

If the reserve tank is low or empty, don’t ride without adding coolant(page ). After adding coolant, turn the engine on and check thehigh coolant temperature indicator.If the indicator doesn’t turn off, do not ride. The engine needs repair.Transport your ATV to a Honda dealer (page ).If the temperature drops to normal, check the coolant level. If it hasgone down, add more coolant.

If there’s a mild coolant leak, you can ride for awhile, carefullywatching the indicator. Be prepared to stop and add more coolant orwater. If the leak is bad, transport your ATV to a Honda dealer(page ).

Start the engine, and check that the high coolant temperature indicatorgoes off.

If there is an oil leak do not ride the ATV until the leak is repaired byHonda dealer.

164

95

103

164

０８／０９／３０　１８：１８：２９　３２ＨＰ６６１０　０１９０　

×30A15A 2, 10A

main fuseother fuses

(1)

(1) blown fuse

182

If a Fuse Blows


If something electrical on your ATV stops working, the first thing youshould check for is a blown fuse ( ).Check the fuse before looking elsewhere for another possible cause ofthe problem. Replace a blown fuse and check component operation.

All of the electrical circuits on your ATV have a fuse to protect themfrom damage caused by excess current flow (short circuit or overload).

The main fuse and the circuit fuses are located in the batterycompartment.

Recommended Fuses

1

０８／０９／３０　１８：１８：３７　３２ＨＰ６６１０　０１９１　

UNDER SEAT

(2)

(4)(2) main fuse(3) fuse box cover

(4) spare main fuse

(3)

183

If a Fuse Blows


Main Fuse AccessTo prevent an accidental short circuit, turn the ignition switch OFF( ) before checking or replacing the fuses.Remove the seat (page ).To access the main fuse ( ), remove the fuse box cover ( ).

Pull the main fuse out.If it is blown, install the spare main fuse ( ).

(cont’d)

4.

288

3

1.

2.3.

4

０８／０９／３０　１８：１８：４４　３２ＨＰ６６１０　０１９２　

(6) spare fuses(5) circuit fuses

(5)

(6)

184

If a Fuse Blows


Replacing a f use with one that has a higher rating greatly increases thechance of damage to the electrical system.

Circuit Fuse Access

To check or replace the circuit fuses ( ), pull the old fuse out of itsretaining clips.If the fuse is blown, replace it with a spare fuse ( ) of the same ratingor lower.

Install the fuse box cover.Install the seat.

If you do not have a replacement fuse with the proper rating for thecircuit, install one with a lower rating.

6

5.

6.7.

5

０８／０９／３０　１８：１８：５１　３２ＨＰ６６１０　０１９３　

185

If a Fuse Blows


If you do not have a spare fuse and you cannot ride the ATV withoutfixing the problem, take a fuse of the same rating or a lower rating fromone of the other circuits that you can do without temporarily.

If you replace a blown fuse with a spare fuse that has a lower rating,replace the fuse with the correct rating as soon as you can. Alsoremember to replace any spare fuses that were installed.

If the replacement fuse of the same rating burns out in a short time,there is probably a serious electrical problem on your ATV. Leave theblown fuse in that circuit and have your ATV checked by your Hondadealer.

０８／０９／３０　１８：１８：５６　３２ＨＰ６６１０　０１９４　


If You Crash

Personal safety is your first priority after a crash. If you or anyone elsehas been injured, take time to assess the severity of the injuries andwhether it is safe to continue riding. If you cannot ride safely, sendsomeone for help. Do not ride if you will risk further injury.

If you decide you are capable of riding safely, carefully inspect yourATV for damage and determine if it is safe to ride. Check the tightnessof critical nuts and bolts securing such parts as the handlebar, controllevers, brakes, and wheels.

If there is minor damage, or you are unsure about possible damage butdecide to try riding the ATV back to your base, ride slowly andcautiously.

Sometimes, crash damage is hidden or not immediately apparent. Whenyou get home, thoroughly check your ATV and correct any problemsyou find. Also, be sure to have your Honda dealer check the frame andsuspension after any serious crash.

０８／０９／３０　１８：１９：０１　３２ＨＰ６６１０　０１９５　

(1) key number

(1)

187

If You Lose Your Key


If you lose your key and aren’t carrying a duplicate, either get yourspare or have one made. If you don’t know your key number, call thedealer where you purchased your Honda ATV. They may have it listedin their records. If they don’t, transport your ATV to them or the nearestHonda dealer. The dealer will probably have to remove the ignitionswitch assembly to find the key number so they can make a key for you.

Be sure to record your key number ( ) at following space. You’ll needthis number to have a duplicate key made.

KEY NO.

1

０８／０９／３０　１８：１９：０７　３２ＨＰ６６１０　０１９６　

188

If the Battery Is Low (or Dead)


Jump starting is not recommended, especially if you use an automobilebattery. The greater amperage of an automobile battery when the carengine is running can damage your ATV’s electrical system.

Bump starting is also not recommended.

If you can’t charge the battery or it appears unable to hold a charge,contact your Honda dealer.

０８／０９／３０　１８：１９：１１　３２ＨＰ６６１０　０１９７　

189

If a Component Fails


If any component of the brake system is damaged, you may be able toride carefully back to your base using the other brake components forslowing or stopping.If you damage a throttle cable or other critical component, your ATVmay be unsafe to ride. Carefully assess the damage and make anyrepairs that you can. But if there is any doubt, it’s best to beconservative and safe.

The levers or pedal, control cables, and other components can bedamaged as you ride in dense brush or over rocky terrain. Making atrailside repair depends on how serious the damage is and what tools andsupplies you have with you.

０８／０９／３０　１８：１９：１６　３２ＨＰ６６１０　０１９８　


０８／０９／３０　１８：１９：１８　３２ＨＰ６６１０　０１９９　

191

Technical Information


This section contains dimensions, capacities, and other technical data,plus information on government requirements and how to break-in yourATV.

........................................................................Vehicle Identification .....................................................................................Specifications .

..........................................................................Break-in Guidelines ..................................................................Petrol Containing Alcohol .

192194198199

０８／０９／３０　１８：１９：２５　３２ＨＰ６６１０　０２００　

(1)

(2)(2) engine number

LEFT SIDE

(1) VIN

LEFT SIDE

192

Serial Numbers

Vehicle Identification


The VIN, engine serial number, and key number may be required whenordering replacement parts. Record the numbers here for your reference.

The engine number ( ) is stamped on the left side of the crankcase.

ENGINE NO.

The VIN ( ) is stamped on the left side of the frame behind the left footwell, just in front of the left-rear suspension.

VIN

1

2

０８／０９／３０　１８：１９：３３　３２ＨＰ６６１０　０２０１　

(1)

LEFT SIDE(2)

(1) colour label(2) left-side foot well

193

Colour Label & Code

Vehicle Identification


The colour label ( ) is attached to the left side of the frame. It is visiblethrough the slit in the left-side foot well ( ).

The colour code is helpful when ordering replacement parts. Record thecolour and code here for your reference.

COLOUR

CODE

12

０８／０９／３０　１８：１９：３９　３２ＨＰ６６１０　０２０２　

1,815 mm (71.5 in)1,165 mm (45.9 in)1,135 mm (44.7 in)1,260 mm (49.6 in)260 mm (10.2 in)

unleaded petrol, research octanenumber of 95 or higher11.4 (3.01 US gal , 2.51 Imp gal)

3.6 (0.95 US gal , 0.79 Imp gal)

2.4 (2.5 US qt , 2.1 Imp qt)

1.7 (1.8 US qt , 1.5 Imp qt)

High quality ethylene glycolantifreeze containing corrosionprotection inhibitors specificallyrecommended for use in aluminumengines

API Service Classification SE, SF orSGHonda 4-stroke oil or an equivalent

1.8 (1.9 US qt , 1.6 Imp qt)

1.4 (1.5 US qt , 1.2 Imp qt)

including reserve

after disassembly:

after draining:

after draining & oil filter change:

overall lengthoverall widthoverall heightwheelbaseground clearance

fuelrecommendationfuel tank capacity

fuel tank reserveengine oil capacity

cooling systemcapacity

cooling systemrecommendation

engine oilrecommendation

Dimensions

Fuel & Lubricants

194

Specifications


０８／０９／３０　１８：１９：５５　３２ＨＰ６６１０　０２０３　

× ×

－－

±

rider, all cargo and accessories110 kg (243 lbs)

686.4 cm (41.87 cu-in)102.0 84.0 mm (4.02 3.31 in)10.0 : 1ZFR7F-11 (NGK)

operator only

KJ22CR-L11 (DENSO)1.00 1.10 mm (0.039 0.043 in)

0.15 mm (0.006 in)0.20 mm (0.008 in)

1,500 100 min (rpm)

or

IntakeExhaust

passenger capacity

bore & stroke

maximum weightcapacity

displacement

spark plug(standard)

compression ratio

spark plug gapvalve clearance(cold)idle speed

Capacities

Engine Specifications

195

Specifications


０８／０９／３０　１８：２０：０９　３２ＨＰ６６１０　０２０４　

× ★★★× ★★

2.0271.0872.6423.1662.1871.6311.2721.0402.750

DID520VMRK520KZO

23.2 mm (0.91 in)5.3°

35.0 kPa (5.1 psi)

42.5 kPa (6.2 psi)

76 dB (A)0.5 m/s

2.9 m/s

Front:

Rear:

chain

Not exceed

AT22 9R11 DUNLOP KT378AAT21 7R10 DUNLOP KT363

primary reduction

final reductionsub transmission ratio

gear ratio

reverse

1st2nd3rd4th5th

final drive

tyre pressure,front & rear (cold)

tyre size, reartyre size, fronttrailcaster

Noise level (ISO 5131)Vibration on seat(EN 1032, ISO 5008)Vibration onhandlegrip(ISO 5349 : 2001,EN 709)

Power Transmission

Chassis & Suspension

196

Specifications


０８／０９／３０　１８：２０：２９　３２ＨＰ６６１０　０２０５　

－

×

×

12V 8Ah0.29 kW/5,000 min (rpm)

12V 30/30W 2LED12V 3.4W12V 3.4W

12V 3.4W12V 3.4W

30A15A 2, 10A

24 N·m (2.4 kgf·m , 18 lbf·ft)

20 N·m (2.0 kgf·m , 15 lbf·ft)

12 N·m (1.2 kgf·m , 9 lbf·ft)12 N·m (1.2 kgf·m , 9 lbf·ft)

88 N·m (9.0 kgf·m , 65 lbf·ft)64 N·m (6.5 kgf·m , 47 lbf·ft)

(Low/High)

batterygenerator

headlightbrake/tail lightPGM-FI indicatorhigh coolanttemperature indicatorneutral indicatorreverse indicator

mainother

wheel nuts

engine oil drain bolt(oil tank)engine oil drain bolt(crankcase)

spark arrester mountbolts

oil filter cover bolts

final case nut

Electrical

Lights

Fuses

Torque Specification

197

Specifications


０８／０９／３０　１８：２０：４８　３２ＨＰ６６１０　０２０６　

198

Break-in Guidelines


Help assure your ATV’s future reliability and performance by payingextra attention to how you ride during the first operating day or 25 km(15 miles).

During this period, avoid full-throttle starts, rapid acceleration, andconstant rpm operation.

０８／０９／３０　１８：２０：５２　３２ＨＰ６６１０　０２０７　

199

Petrol Containing Alcohol


If you decide to use a petrol containing alcohol (gasohol), be sure itsoctane rating is at least as high as that recommended above.

There are two types of gasohol: One contains ethanol, and the othercontains methanol. Do not use gasohol that contains more than 10%ethanol. Do not use gasohol that contains methanol (methyl or woodalcohol) unless it also contains cosolvents and corrosion inhibitors formethanol. Never use petrol containing more than 5% methanol, even ifit has cosolvents and corrosion inhibitors.

Engine performance problems resulting from the use of fuels thatcontain alcohol are not covered under the warranty. Honda cannotendorse the use of fuels containing methanol since evidence of theirsuitability is not yet complete.

Before buying fuel from an unfamiliar station, try to find out if the fuelcontains alcohol. If it does, confirm the type and percentage of alcoholused. If you notice any undesirable operating symptoms while using apetrol that contains alcohol, or one that you think contains alcohol,switch to a petrol that you know does not contain alcohol.

０８／０９／３０　１８：２０：５７　３２ＨＰ６６１０　０２０８　

200

Table of Contents

Table of Contents

.....................................................................................ATV SAFETY .

..........................................................INDICATORS & CONTROLS .

1

9

The following presents the contents of each section of your owner’smanual.

...............................................................Important Safety Information ..........................................................................................Safety Labels .

...............................................................................................Indicators ...........................................................Operation Component Locations .

..............................................................................Controls & Features ..........................................................................................Fuel Valve .

..................................................................................Ignition Switch ........................................................................................Start Button .

...........................................................................Engine Stop Switch ................................................................................Headlight Switch .

.................................................................Headlight Dimmer Switch ....................................................................................Throttle Lever .

...................................................Clutch Lever/Parking Brake Lever ..........................................................................Reverse Assist Lever .

.............................................................................Front Brake Lever ................................................................................Rear Brake Pedal .

....................................................................................Parking Brake ...............................................................................Flag Pole Bracket .

25

10131616171818191920202122222324

０８／０９／３０　１８：２１：１２　３２ＨＰ６６１０　０２０９　

201

Table of Contents

Table of Contents

..............................................................................BEFORE RIDING .25.......................................................................Are You Ready to Ride? .

.............................................................................Protective Apparel ....................................................................................Rider Training .

.......................................................................Age Recommendation ....................................................................................No Passengers .

.........................................................................No Alcohol or Drugs .................................................................Is Your ATV Ready to Ride? .

............................................................................Pre-ride Inspection ......................................................................Load Limits & Guidelines .

.............................................................................................Loading ........................................................................................Load Limits .

...........................................................................Loading Guidelines .................................................................Accessories & Modifications .

........................................................................................Accessories .....................................................................................Modifications .

262628292930313135353637383839

０８／０９／３０　１８：２１：２３　３２ＨＰ６６１０　０２１０　

202

Table of Contents

Table of Contents

.....................................................BASIC OPERATION & RIDING .41........................................................................Safe Riding Precautions .

............................................................................Off-road Use Only ......................................................Keep Hands and Feet on Controls .

....................................................................................Control Speed .........................................Use Care on Unfamiliar or Rough Terrain .

......................................................................Do Not Perform Stunts .............................................................Starting & Stopping the Engine .

........................................................................................Preparation ..............................................................................Starting Procedure .

.................................................................................Flooded Engine .

..................................................................................................Parking .......................................................................Riding Through Water .......................................................................Riding Over Obstacles .

.............................................Crossing or Turning on Hills or Slopes .............................................................................Riding Down Hills .

.................................................................................Riding Up Hills ............................................................................Skidding or Sliding .

....................................................................................Making Turns ..................................................................................Riding Your ATV .

..................................................................................................Braking ...................................................................................Riding in Reverse .

.......................................................................................Shifting Gears .....................................................................How to Stop the Engine .

....................................Bank Angle Sensor Ignition Cut-off System .

434344454647484950515152535558606062636768707172

０８／０９／３０　１８：２１：４０　３２ＨＰ６６１０　０２１１　

203Table of Contents

Table of Contents

............................................................SERVICING YOUR HONDA .73

Service Preparations

Bef ore You Service Your Honda

Service Procedures

(cont’d)

Fluids & Filters

...........................................................The Importance of Maintenance ................................................................................Maintenance Safety .

..........................................................................Maintenance Schedule ...............................................................................Maintenance Record .

......................................................Maintenance Component Locations ..................................................................................................Tool Kit .

.......................................................................Owner’s Manual Storage .........................................................................................Seat Removal .

.......................................................................................................Fuel .

............................................................Important Safety Precautions .

................................................................................Engine Oil & Filter .

...................................................................................Clutch System ...............................................................................................Throttle .

Engine

.........................................................................................Spark Plug .................................................................................................Valves .

...................................................................................Spark Arrester .

........................................................................................Air Cleaner ...............................................................................................Coolant .

7576777882

83868788

8992

102108

113115119122123

０８／０９／３０　１８：２１：５６　３２ＨＰ６６１０　０２１２　

204

Table of Contents

Table of Contents

..................................TAKING CARE OF THE UNEXPECTED .

..................................................................................................TIPS . 161

171

Chassis................................................................................................Brakes .

.................................................................................................Tyres .

.......................................................................................Drive Chain .

...............................................................................................Battery .Electrical

...............................................................................Appearance Care .

.........................................................................If a Component Fails ..........................................................If the Battery Is Low (or Dead) .

......................................................................If You Lose Your Key .......................................................................................If You Crash .

.................................................................................If a Fuse Blows .............................If the High Coolant Temperature Indicator Lights .

....................................................................If You Have a Flat Tyre ..................................................If Your Engine Quits or Won’t Start .

............................................................................General Guidelines .

....................................................................You & the Environment ...................................................................Removal from Storage ..................................................................Preparation for Storage .

..........................................................................Storing Your Honda ..................................................................Transporting Your Honda .

.............................................................What to Take on the Trail ...................................................What to Take to the Riding Area .

..........................................................................Preparing for a Ride .

...............................................................................................Guards ...............................................................................................Scraper .

................................................................................Drivetrain Boots .

125134140141142143

150

155

162162163164166167169170

172174177180182186187188189

０８／０９／３０　１８：２２：１６　３２ＨＰ６６１０　０２１３　

205

Table of Contents

Table of Contents

....................................................TECHNICAL INFORMATION .

................................................................TABLE OF CONTENTS .

..............................................................................................INDEX .

MANUFACTURER AND AUTHORISED...................................REPRESENTATIVE FOR EU MARKET .

191

200

206

218

........................................................................Vehicle Identification .....................................................................................Specifications .

..........................................................................Break-in Guidelines ..................................................................Petrol Containing Alcohol .

192194198199

０８／０９／３０　１８：２２：２４　３２ＨＰ６６１０　０２１４　

206

Index

Index

A

B

............................................................................................accessories . 38............................................................................age recommendation . 29

air cleaner,................................................................................................filter . 108

..........................................................................housing drain tube . 112air pressure,

................................................................................................gauge . 86..................................................................................................tyre .135

................................................................................apparel, protective . 26..................................................................................appearance care . 155

............................................bank angle sensor ignition cut-off system . 51.................................................................................................battery . 150

brakes,.............................................................adjustment, parking, brake . 132

................................................................................................fluid . 125...............................................................................front brake lever . 22

.........................................................................................pad wear . 129...................................................................................parking, brake . 23

................................................................................rear brake pedal . 22.................................................................................................braking . 58

.............................................................................break-in guidelines . 198

０８／０９／３０　１８：２２：２８　３２ＨＰ６６１０　０２１５　

207

Index

Index

C

........................................................................................capacity, fuel . 90.................................................................................care, appearance . 155

.........................................................................................chain, drive . 143...................................................................cleaning, appearance care . 155

........................................................................................climbing hills . 63clutch system,

......................................................................................adjustment . 115..................................................................................................lever . 20

.........................................................................................colour label . 193compartment,

................................................................................owner’s manual . 87..............................................................................................tool kit . 86

..................................................................................component fails . 189...............................................................................controls & features . 16

........................................................................................crash, if you . 186....................................................crossing or turning on hills or slopes . 68

０８／０９／３０　１８：２２：３２　３２ＨＰ６６１０　０２１６　

208

Index

Index

D

E

.....................................................................dimmer switch, headlight . 19...........................................................................................dipstick . 95, 97

..........................................................................................drive chain . 143...................................................................................drivetrain boots . 142

engine,.............................................................................................flooded . 51

..............................................................................................guard . 140...........................................................................................number . 192

.....................................................................................................oil . 92.............................................................................................pinging . 89

..............................................................................................starting . 48........................................................................................stop switch . 18

............................................................................................stopping . 52......................................................................................won’t start . 174

.......................................................................................environment . 170exhaust system,

..........................................................................................cleaning . 123...........................................................................................purging . 123

０８／０９／３０　１８：２２：３６　３２ＨＰ６６１０　０２１７　

209

Index

Index

F

...................................................................................flag pole bracket . 24...............................................................................................flat tyre . 177

......................................................................................flooded engine . 51fuel,

...........................................................................................capacity . 90.............................................................................................fill cap . 90

...............................................................................recommendation . 89...........................................................................................refueling . 90

...........................................................................reserve fuel supply . 16....................................................................................tank capacity . 90

.................................................................................................valve . 16...................................................................................................fuses . 182

０８／０９／３０　１８：２２：４０　３２ＨＰ６６１０　０２１８　

210

Index

Index

G

H

...................................................................................gap, spark plug . 120.........................................................................................gear shifting . 53

.................................................................................................guards . 140

......................................................................headlight dimmer switch . 19...................................................................................headlight switch . 19

.........................................high coolant temperature indicator . 13, 15, 180hills,

............................................................crossing or turning on slopes . 68..............................................................................riding down hills . 67

...................................................................................riding up hills . 63...............................................................................stopping on hills . 65

０８／０９／３０　１８：２２：４４　３２ＨＰ６６１０　０２１９　

211

Index

Index

I

K

key,..................................................................................................lost . 187

...........................................................................................number . 187.................................................................................................kit, tool . 86

..................................................................................knuckle scraper . 141

.........................................................................identification, vehicle . 192......................................................................................ignition switch . 17

indicators,.....................................high coolant temperature indicator . 13, 15, 180

.........................................................................neutral indicator . 13, 15.......................................................................PGM-FI indicator . 13, 15

...................................................................reverse indicator . 13, 15, 56

...............................................................................inspection, pre-ride . 31

０８／０９／３０　１８：２２：４９　３２ＨＰ６６１０　０２２０　

212

Index

Index

L

M

maintenance,.........................................................................component locations . 83

........................................................................................importance . 75.......................................................................................precautions . 77

...............................................................................................record . 82................................................................................................safety . 76

............................................................................................schedule . 78.........................................................................maximum weight limit . 36

........................................................................................modifications . 39

...........................................................................................labels, safety . 5...........................................................................................lamp check . 14.........................................................................................limit, weight . 36

.............................................................................................load limits . 36................................................................................loading guidelines . 37

lubrication,......................................................................................drive chain . 148

..........................................................................................engine oil . 92

０８／０９／３０　１８：２２：５５　３２ＨＰ６６１０　０２２１　

213

Index

Index

N

O

P

.............................................................................neutral indicator . 13, 15...................................................................................numbers, serial . 192

...........................................................................obstacles, riding over . 70.............................................................................................oil, engine . 92

.............................................................operation component locations . 10........................................................................owner’s manual storage . 87

.................................................................................................parking . 72parking brake,

......................................................................................adjustment . 132.........................................................................................system . 20, 23

..........................................................................passenger, no carrying . 29.........................................................................pavement, no riding on . 43

....................................................................................................petrol . 89....................................................................petrol containing alcohol . 199

...........................................................................PGM-FI indicator . 13, 15.....................................................................................pinging, engine . 89

..........................................................................................plug, spark . 119................................................................................pre-ride inspection . 31

.........................................................................problems, unexpected . 171.................................................................................protective apparel . 26

０８／０９／３０　１８：２３：００　３２ＨＰ６６１０　０２２２　

214

Index

Index

R

........................................................................................removal, seat . 88reverse,

..................................................................................assist lever . 21, 56.............................................................................gear, shifting into . 53

...............................................................................indicator . 13, 15, 56............................................................................................riding in . 55

.........................................................................................rider training . 28riding,

................................................................................basic operations . 41.............................................................................................clothing . 26

...................................................................................over obstacles . 70.......................................................................................precautions . 43

..................................................................................preparing for . 162..................................................................................................safety . 2

.............................................................................safety precautions . 43...................................................................................through water . 71

０８／０９／３０　１８：２３：０４　３２ＨＰ６６１０　０２２３　

215

Index

Index

S

safety,.......................................................................important precautions . 77

..................................................................................................labels . 5.............................................................................riding precautions . 43

..........................................................................schedule, maintenance . 78................................................................................................scraper . 141

.........................................................................................seat removal . 88....................................................................................serial numbers . 192

........................................................................................shifting gears . 53................................................................................skidding or sliding . 62

......................................................................................spark arrester . 123..........................................................................................spark knock . 89

...........................................................................................spark plug . 119......................................................................................specifications . 194

....................................................................................stalling on a hill . 65............................................................................................start button . 18

starting,................................................................................................engine .48

...............................................................................troubleshooting . 174...............................................................................stop switch, engine . 18

....................................................................................stopping engine . 52storage,

...............................................................................................ATV . 166................................................................................owner’s manual . 87

switch,.......................................................................................brakelight . 131

...........................................................................................headlight . 19.............................................................................headlight dimmer . 19

.............................................................................................ignition . 17

０８／０９／３０　１８：２３：０８　３２ＨＰ６６１０　０２２４　

216

Index

Index

T

V

.............................................................................................valve, fuel . 16...................................................................................valve clearance . 122

.........................................................vehicle identification no. (VIN) . 192

throttle,.......................................................................................cable . 113, 114

..................................................................................................lever . 20tyres,

.....................................................................................air pressure . 135..................................................................................................flat . 177

.........................................................................................repairing . 138

.........................................................................................replacing . 139..................................................................................specifications . 196

............................................................................thread conditions . 136..................................................................................................tool kit . 86

........................................................................................training, rider . 28.......................................................................transporting your ATV . 164

............................................................................trouble, unexpected . 171.....................................................................troubleshooting, starting . 174

turning,...............................................................................on hills or slopes . 68

.................................................................................on level ground . 60

０８／０９／３０　１８：２３：１３　３２ＨＰ６６１０　０２２５　

217

Index

Index

W

........................................................................................warning labels . 5.............................................................................washing your ATV . 155

............................................................................water, riding through . 71..........................................................................................weight limit . 36

....................................................................................wheel removal . 178

０８／０９／３０　１８：２３：１６　３２ＨＰ６６１０　０２２６　

Honda Motor Europe Ltd.Aalst OfficeWijngaardveld 1(Noord V), B-9300 AalstBelgium

Honda Motor Co., Ltd.No.1-1, 2-chome, Minami-Aoyama, Minato-ku,Tokyo 107-8556, Japan

Authorised Representativefor EU Market

Manufacturer

218

Manufacturer and AuthorisedRepresentative for EU Market

Manufacturer and Authorised Representative for EU Market

０８／０９／３０　１８：２３：２１　３２ＨＰ６６１０　０２２７　

219Memo

０８／０９／３０　１８：２３：２４　３２ＨＰ６６１０　０２２８　

220 Memo

０８／０９／３０　１８：２３：２６　３２ＨＰ６６１０　０２２９　

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋＋

＋

＋＋

＋＋

＋＋

＋＋

NORWAY

PORTUGAL

SLOVAKIA

SLOVENIA

SPAIN

SPAIN

SPAIN

SWEDEN

U.K.

AUSTRALIA

AUSTRIA

BELGIUM

CANARY ISLANDS

CANARY ISLANDS

CROATIA

CZECH REPUBLIC

DENMARK

FINLAND

FRANCE

GERMANY

GIBRALTAR

GREECE

ICELAND

IRELAND

ITALY

MALTA

NETHERLAND

NEW ZEALAND

Kellox A/SNygaardsveien 67Nordby, PO Box 1701401 SkiTel.: 47 64 97 6100Fax: 47 64 97 6190www.honda.no

Honda Portugal S.A.Abrunheira2714-506 SintraTel.: 351 21 915 6530Fax: 351 21 915 1019www.motos.honda.pt

Honda Slovakia s.r.o.BBC III., Prievozská 6Bratislava 82109Tel.: 421 (0)2 3213 1111Fax: 421 (0)2 3213 1112www.honda.sk

AS Domzale Moto Center d.o.o.Blatnica 3aSLO-1236 TrzinTel.: 386 (0)1 562 3333Fax: 386 (0)1 562 1815www.as-domzale-motoc.si

Montesa Honda S.A.C/ Mar del Nord 1Pol. Ind. La Torre del Rector

Tel.: 34 93 574 0770Fax: 34 93 574 3192www.honda-montesa.es

A.J. LalchandaniAlfonso XII, 15, 520001 MelillaTel.: 34 95 268 1361Fax: 34 95 268 4087

Auto Ceuta Cars S.A.

Tel.: 34 95 652 2194Fax: 34 95 650 0504

Honda Mc Svenska ABMagasinsgatan 6PO Box 10173434 22 KungsbackaTel.: 46 (0)300 51300Fax: 46 (0)300 19657www.hondamc.com

Honda (UK)470 London RoadSlough, Berkshire, SL3 8QYTel.: 44 (0)1753 590 500Fax: 44 (0)1753 590 000www.honda.co.uk

Honda Australia MPE Pty. Ltd.1954-6 Hume HighwayCampbellfield, VIC 3061Tel.: 61 (0)3 9270 1111Fax: 61 (0)3 9270 1133www.hondampe.com.au

Honda Motor Europe (North) GmbHP.A. Honda Austria GmbHHondastrase 1A-2351Wiener NeudorfTel.: 43 (0)2236 6900Fax: 43 (0)2236 64130www.honda.at

Honda Motor Europe (North) GmbHP.A. Honda Belgium N.V.Sphere Business ParkDoornveld 180-1841731 ZellikTel.: 32 (0)2 620 1000Fax: 32 (0)2 620 1001www.honda.be

Automocion Canarias S.A.Carretera General Del Sur, KM 8.838107 Santa Cruz de TenerifeTel.: 34 92 262 9300Fax: 34 92 261 1344

Juan Armas S.A.Luis Correa Medina, 2135014 Las Palmas de Gran CanariaTel.: 34 92 842 6047Fax: 34 92 841 8795

Honda Ruting d.o.o.Rubesi 19, 51215 KastavTel.: 385 (0)51 648 222Fax: 385 (0)51 648 230www.honda.hr

Honda Ceska Republika s.r.o.Bavorska 20, 155 01 Praha 5Tel.: 420 257 100 111Fax: 420 257 100 245www.honda.cz

Vilh. Nellemann Handelsselskab A/SGåseagervej 12 - DK-8250 - EgåTel.: 45 87 435 435Fax: 45 87 435 437www.honda-mc.dk

OY Brandt ABTuupakantie 7B, FIN-01740 VantaaTel.: 358 (0)9 895 501Fax: 358 (0)9 878 5276www.honda.brandt.fi

Honda Motor Europe (South) S.A.Parc D’Activites Paris-EstAllee Du 1ER MAIB.P. 46 Croissy-Beaubourg77183 Marne-La-Vallee Cedex 2

Honda Motor Europe (North) GmbHSprendlinger Landstr. 16663069 Offenbach am MainTel.: 49 (0)69 83090Fax: 49 (0)69 832020www.honda.de

Bassadone Motors Ltd.42 Devil’s Tower Road, PO Box 176Tel.: 350 79 004Fax: 350 78 005

General Automotive Co. S.A.Leoforos Athinon 71PO Box 120010173 AthensTel.: 30 210 34 83300Fax: 30 210 34 67329www.honda.gr

Honda IcelandBernhard Ltd.Vatnagardar 24-26, 104 ReykjavikTel.: 354 520 1100Fax: 354 520 1101www.honda.is

Two Wheels Ltd.Crosslands Business parkBallymount road, Dublin 12Tel.: 353 (0)1 460 2111Fax: 353 (0)1 456 6539www.hondaireland.ie

Honda Italia Industriale SpAVia Della Cecchignola, 5/700143 RomeTel.: 39 06 549281www.hondaitalia.com

Associated Motors Co. Ltd.Territorials StreetMriehel By-passBKR12 MriehelTel.: 356 498 561Fax: 356 480 150www.honda.com.mt

Honda Motor Europe (North) GmbHP.A. Honda Nederland B.V.Capronilaan 11119 NN Schiphol-RijkTel.: 31 (0)20 707 0000Fax: 31 (0)20 707 0001www.honda.nl

Blue Wing Honda Ltd.289 Great South RoadGreenlane, AucklandTel.: 64 (0)9 274 4939Fax: 64 (0)9 589 1476www.honda-motorcycles.co.nz

Tel.: 33 (0)1 60 37 3000Fax: 33 (0)1 60 37 3099www.honda.fr

08130 Santa Perpetua de Mogoda, Barcelona

Muelle Canonero Dato 25, Ceuta 11701

Honda Poland Sp. z o.o.ul. Pulawska 381, 02-801 WarszawaTel.: 48 (0)22 545 75 00Fax: 48 (0)22 545 75 80www.honda.pl

Honda Hungary Ltd.H-2040 Budaörs, Törökbalinti u. 25 /bTel.: 36 23 506 406Fax: 36 23 416 650www.honda.hu

POLAND

HUNGARY

０８／０９／３０　１８：２３：３２　３２ＨＰ６６１０　０２３０　

TRX700XX-2009-32HP6610.pdf - Honda MPE

Documents

Transcript of TRX700XX-2009-32HP6610.pdf - Honda MPE