Spares - Fort Vale

FRONT_PAGE REV02-18.07.14

Worldwide Aftermarket Care and Support w

ww.fortvale

.com

www.fortvale

.comROF SPARES

© Fort Vale Engineering Ltd. 2014

SparesUK Tel : +44 (0)1282 687100UK Fax: +44 (0)1282 [email protected]

NL Tel : +31 180 483333NL Fax: +31 180 410797 [email protected]

®

SPA_INDEXA-F REV05-09.06.11

INDEXPageNo.

Ref.

SparesTM

UK Tel : +44 (0)1282 687100UK Fax: +44 (0)1282 [email protected]



ANCILLARIES BLANK CAPS & COUPLINGS

Express Couplings – Stainless Steel 22 SPA043

Threaded Blank Caps 1 SPA032

TW Couplings 2 SPA048

BURSTING DISCS 3 SPA033

CABLE 4 SPA047

CATWALKS 4 SPA047

DATA PLATES 4 SPA047

DOCUMENT HOLDERS 5 SPA041

FLAMEPROOF GAUZES 5 SPA041

FLANGES

Adaptor flanges 6 SPA037

Blind flanges 7 SPA036

Outlet flanges 6 SPA037

Weld-in flanges 7 SPA036

GASKETS & SEALS

Manlid Packing and Seals 8 SPA038

Valve Gaskets 9 SPA006

Valve Main Seals & O Rings 8 SPA038

Valve Seal Kits 10 SPA039

GAUGES

Pressure Gauges 11 SPA046

Temperature Gauges 11 SPA046

SWINGBOLT ASSEMBLIES 12 SPA034

TEST RIG, TOOL KITS & MAINTENANCE MANUALS 13 SPA035

BALL VALVES BSP Female Socket Ball Valves 14 SPA040

1½” Airline Ball valve Installation Details 15 SPA042

1½” BSP to DIN flange Airline Ball valve conversion kits 15 SPA042

1½” BSP Blacko Airline Ball valve 16 SPA005

1½” Dual Fitting Blacko Airline Ball valve 16 SPA005

1½” Flanged Blacko Airline Ball valve 17 SPA014

2” Blacko Ball valve – 2” BSP Outlet 18 SPA017

2” Blacko Ball valve – Slotted 4 hole Outlet 19 SPA049

3” Blacko Ball valve – 3” BSP Outlet 20 SPA015

3” Blacko Ball valve – Slotted 4 hole Outlet 21 SPA016

ANCILLARIES

BALL VALVES

SPA_INDEXF-Z REV06-24.10.11

INDEXPageNo.

Ref.


SparesTM



BUTTERFLY VALVES

2” Airline Butterfly valve Installation Details 22 SPA043

2” BSP Airline Butterfly valve 23 SPA009

2” Clamped Butterfly valve 24 SPA012

2” Flanged Airline Butterfly valve 25 SPA010


3” Flanged Butterfly valve 27 SPA004

3” Flanged Butterfly valve – Top Discharge Installation Details 28 SPA044

3” Tankpro Butterfly valve 29 SPA011


TW80 Butterfly valve 31 SPA007

TW100 Butterfly valve 32 SPA008

FOOTVALVES

3” 30° & 45° Cleanflow Footvalve 33 SPA001

3” 30° & 45° MKII Highlift Footvalve 34 SPA002

3” 45° MKIII Highlift Footvalve 35 SPA053

3” 45° Pneumatic Cleanflow Footvalve 36 SPA018

3” 30° & 45° Uniflow Discharge Assembly 37 SPA051

3” 30° & 45° Univalve Discharge Assembly 38 SPA050

4” 90° Pneumatic Cleanflow Footvalve 39 SPA052

GAS

2” Short Profile Footvalve for compressed liquefied gas 40 SPA029

3” to 2” Liquid Phase Short Profile Footvalve 41 SPA030

80mm Internal Gas Relief Valve 42 SPA028

80mm Internal Gas Relief Valve & Bursting Disc Holder 43 SPA027

ACME Outlet Assemblies – 1.75” & 3.25” 44 SPA031

RELIEF VALVES

Minnow Relief Valve – 1” BSP Pressure Only 45 SPA026

Steam Valves - ¾” BSPT Tell Tale & ¾” BSPT Relief Valve 46 SPA025

Super Maxi Relief Valve - 2½” BSP 47 SPA019

Super Maxi Relief Valve – 80mm Flanged Pressure Only 48 SPA021

Super Maxi Relief Valve – 80mm Flanged Pressure/Vacuum 49 SPA020

Twinact Relief Valve – 2½” BSP Pressure Only 50 SPA023

Twinact Relief Valve – 2½” BSP Pressure/Vacuum 51 SPA022

Uniact Relief Valve – 1½” BSP Vacuum Only/1½” Pressure Only 52 SPA024

RELIEF VALVES

GAS

FOOTVALVES

BUTTERFLY VALVES

THIS PAGE IS INTENTIONALLY BLANK

SPA032 REV02-25.09.18

Threaded Blank Caps

BSP - Aluminium

Description Part No.

¾” BSP aluminium cap with chain & leather washer 10706AL 1” BSP aluminium cap with chain & leather washer 10707AL 1½” BSP aluminium cap with chain & leather washer 10708AL 2” BSP aluminium cap with chain & leather washer 10709AL 2½” BSP aluminium cap with chain & leather washer 10710AL 3” BSP aluminium cap with chain & leather washer 10711AL

BSP - Stainless Steel


½” BSP stainless steel cap with wire & PTFE washer 10316PS ¾” BSP stainless steel cap with chain & PTFE washer 10306PS 1” BSP stainless steel cap with chain & PTFE washer 10305PS 1½” BSP stainless steel cap with chain & PTFE washer 10300PS 2” BSP stainless steel cap with chain & PTFE washer 10301PS 2½” BSP stainless steel cap with wire & PTFE washer 10302PS 3” BSP stainless steel cap with chain & PTFE washer 10303PS 4” BSP stainless steel cap with wire & PTFE washer 10304PSC

NPT


1½” NPT stainless steel cap with chain and Teflon washer 10300NPTP 2” NPT stainless steel cap with chain and Teflon washer 10301NPTP 3” NPSL stainless steel cap with chain and Teflon washer 425/3240 3” NPT aluminium cap with brass chain and leather washer 10711NPT

Washers

Description

Part No. LEATHER

Part No. PTFE

½” washer - 10335P ¾” washer 10331L 10331P 1” washer 10319L 10319P 1½” washer 10326L 10326P 2” washer 10327L 10327P 2½” washer 10328L 10328P 3” washer 10329L 10329P

A range of stainless steel check caps is also available. The part numbers have a ‘CK’ suffix instead of the ‘PS’.

Please contact our Sales team if the size or material you require is not listed below.




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Page 1

SPA048 REV00-14.03.11

TW Couplings

Associated Parts

Female Connection

Plugs

Male Connection

Caps


SparesTM



Main gasket to suit female coupler.

Thread seal.

TW Couplings are produced to and are available in 50mm (2”), 80mm (3”) and 100mm (4”). EN 14420-6:2004


MB50 cap in stainless steel 90/TWMB50SS MB80 cap in stainless steel 90/TWMB80SS MB100 cap in stainless steel 90/TWMB100SS


VB50 plug in stainless steel 90/TWVB50SS VB80 plug in stainless steel 90/TWVB80SS VB100 plug in stainless steel 90/TWVB100SS


50mm CSM gasket 5005-TWMK50HYP 80mm CSM gasket 5005-TWMK80HYP 100mm CSM gasket 5005-TWMK100HYP 50mm natural black rubber gasket 5005-TWMK50NBR 80mm natural black rubber gasket 5005-TWMK80NBR 100mm natural black rubber gasket

5005-TWMK100NBR


50mm PTFE seal 5005-TW50PTFE 80mm PTFE seal 5005-TW80PTFE 100mm PTFE seal 5005-TW100PTFE


VK50 coupler in stainless steel 90/TWVK50SS VK80 coupler in stainless steel 90/TWVK80SS VK100 coupler in stainless steel 90/TWVK100SS


MK50 coupler in stainless steel 90/TWMK50SS MK80 coupler in stainless steel 90/TWMK80SS MK100 coupler in stainless steel 90/TWMK100SS

Page 2

SPA033 REV03-16.04.18© Fort Vale Engineering Ltd. 2018

Bursting Discs

Our range includes stocks of standard 65mm, 65mm XL and 80mm discs as well as more specialised discs for Gas Relief Valves (89mm) and Hydrogen Peroxide applications (250mm).

We can offer the following types:

- Forward Acting - cross scored solid metal disc- Forward Composite - multi-layered (composite) disc, for settings of less than 3.67 Bar- Reverse Acting disc- Standard 250mm disc

NOTE: Fitting a bursting disc derates the flow capacity of the valve. For deration factors, please contact Fort Vale.



®

Part Number Type Set to burst at

General Purpose Tank Containers / Road Tankers

862/X0228 65mm XL 2.28 Bar @ 20°C

862/X0241 65mm XL 2.41 Bar @ 20°C

862/X0269 65mm XL 2.69 Bar @ 20°C

862/X0310 65mm XL 3.10 Bar @ 20°C

862/X0367 65mm XL 3.67 Bar @ 20°C

862/X0410 65mm XL 4.10 Bar @ 20°C

862/X0440 65mm XL 4.40 Bar @ 20°C

862/X0484 65mm XL 4.84 Bar @ 20°C

864/X0367 80mm XL 3.67 Bar @ 20°C

864/X0410 80mm XL 4.10 Bar @ 20°C

864/X0484 80mm XL 4.84 Bar @ 20°C

Compressed Liquefied Gas Tanks

864/X1210 89mm Reverse Acting 12.10 Bar @ 55°C





Hydrogen Peroxide

865/1200 250mm Std 4.50 Bar @ 20°C

865/1250 250mm Std 4.50 Bar @ 60°C

865/1400 250mm Std 6.00 Bar @ 20°C

“X” in the above part numbers indicates a variable.Please contact our Sales Team for more information.

Page 3

SPA047 REV02-01.07.13

Data Plates

Stainless Steel Cable

Catwalks

Associated Parts




®

Other types available on request.

Non-slip design to allow safe working in almost all environmental conditions. Profiled surface promotes efficient drainage of liquids such as oil or grease. Easy and quick to assemble. Manufactured in ALMG3 aluminium.


Catwalk olives (pack of 50) BV5020

Suitable for remote control assemblies and securing dust caps, blank caps, plugs etc. Supplied in rolls of 100 metres.


2mm x 100m roll 6110-110 3mm x 100m roll 6110-111 4mm x 100m roll 6110-112


Manufacturer Combined APP/CSC 324/0000 Approved Under Customs Seal 324/0001 CSC Safety Approval 324/0002 Manufacturer 324/0003

“A”

20.0

“B”

“C”

Dimensions “A” x “B” x “C” x Length

Part No.

240 x 40 x 2.5 x 5800mm BV24040 300 x 40 x 2.5 x 5800mm BV30040 400 x 40 x 2.5 x 5800mm BV40040 400 x 50 x 2.5 x 5800mm BV40050 400 x 75 x 2.5 x 5800mm BV40075 480 x 40 x 2.5 x 5800mm BV48040 480 x 50 x 2.5 x 5800mm BV48050 480 x 65 x 2.5 x 5800mm BV48065 480 x 75 x 2.5 x 5800mm BV48075

Page 4

SPA041 REV12-24.05.18

Document Holders

Clamped Gauze Rings




®

Fitting a clamped gauze to a Minnow or a Twinact relief valve reduces the valve flow rate.

Fitting clamped gauze 176/2900 to a 65mm Super Maxi relief valve reduces the valve flow rate by 1%.

Fitting clamped gauze 176/2920 to an 043/series or 049/series 80mm Hyper Maxi relief valve reduces the valve flow rate by 5.4%.

* Please note that the 176/2900 and 176/2920 are NOT interchangeable. For further advice, please contact our Sales Department.

Associated Parts


75mm plastic document holder with st.st. cap retaining wire, plastic brackets

360/1101

75mm clear plastic document holder with st.st. cap retaining wire, plastic brackets

360/1101T

75mm plastic document holder with st.st. cap retaining wire and brackets

360/1101ABSS

75mm clear plastic document holder with st.st. cap retaining wire and brackets

360/1101TBSS

110mm plastic document holder with st.st. cap retaining wire, plastic brackets

460/1101

110mm clear plastic document holder, st.st. cap retaining wire, plastic brackets

460/1101T

110mm plastic document holder with st.st. cap retaining wire and brackets

460/1101ABSS

110mm clear plastic document holder with st.st. cap retaining wire and brackets

460/1101TBSS


75mm PVC cap with stainless steel cable 360/1010 110mm PVC cap with stainless steel cable 460/1010 75mm fixing bracket – plastic 360/1007 75mm fixing bracket – stainless steel 360/1007SS 110mm fixing bracket – plastic 460/1007 110mm fixing bracket – stainless steel 460/1007SS

Clamped gauze rings are available for our 1", 1½”, 2½”, 65mm and 80mm relief valves. A clamped gauze fits around the valve body ports and offers flame protection to valves with a vacuum setting of 0.21 Bar (6"Hg) and above. For valves with a vacuum setting of less than 0.21 Bar, a clamped gauze is often fitted to provide dust protection.


Clamped gauze – 1” Minnow valves 179/0300 Clamped gauze – 1½” Twinact valves 200/5000 Clamped gauze – 2½” Twinact valves 130/5000 Clamped gauze – 2½”/65mm Super Maxi valves *

176/2900

Clamped gauze – 80mm Hyper Maxi 043/series & 049/series only *

176/2920

Page 5

SPA037 REV03-25.09.18

Flanges

Adaptor Flanges

Outlet Flanges

Outlet Flange description No. holes

Hole Ø (mm)

PCD (mm)

Drilling Spec.

Part No.

3¼” ACME extended thread, gauge tap 4 18 125 DIN50 PN10 252/2058EX 3” BSPM thread 4 19 (slots) 146 to 160 - 368/8010 3” BSPM eccentric spigot 4 18 160 DIN80 368/8047 3” Camlock 4 17 (slots) 146 to 160 3” BSTD 368/8058


368/8010 368/8058252/2058EX 368/8047

Adaptor Flange to suit :

No. holes

Hole Ø (mm)

PCD (mm)

Drilling Spec.

Part No.

Top discharge butterfly valve 8 18 & M16 160 DIN80 S0404 2½” BSP Relief valve 4 14 130 DIN65 PN6 176/3000 2½” BSP Relief valve 4 18 145 DIN65 PN10 176/3091 2½ BSP Relief valve 6 11 105 - 176/7001 2½” BSP Relief valve/burst disc 6 M10 105 - 176/7002 1½” BSP Relief valve/burst disc 6 11 105 - 176/7085 3” bottom discharge mating flange 4 18 160 DIN80 294/0081 Top discharge syphon tube 6 14 168 - 368/0810 1½” BSP airline ball valve 4 18 110 DIN40 530/ADAP40 1½” BSP airline ball valve 4 18 125 DIN50 530/ADAP50 4” bottom discharge mating flange 8 18 180 DIN100 PN10 875/4150

S0404

176/7002

875/4150 530/ADAP40 & 530/ADAP50

176/3000

176/7085

176/3091

294/0081

176/7001

368/0810

Depicts underside Depicts underside

(For kit including adaptor flange, bent handle, gasket, blind flange & bolting kit, see SPA042)



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Page 6

SPA036 REV01-15.11.10

Flanges

S0206CM

370/4239CM

S0604

176/3160CM

530/8053CM

176/3166

312/0022CM

324/9000

360/8066

LASER Etching

Weld-in Flanges

Weld-in Flange to suit : No. holes

Hole Ø (mm)

PCD (mm)

Drilling Spec.

Part No.

Flanged Maxi relief valve – 3” ASA 150 4 M16 152 3”ASA 150 S0604 2½” BSP Threaded Maxi relief valve 6 M10 105 - 176/3166 45° Footvalve 8 M12 178 3½”ASA 150 324/9000

Blind Flanges

Blind Flange to suit : No. holes

Hole Ø (mm)

PCD (mm)

Drilling Spec.

Part No.

Top discharge tank pad (368/0800) 6 14 168 - S0206CM Relief valve tank pad (176/3150) 6 11 105 - 176/3160CM Top/bottom discharge 4 18 160 DIN80 312/0022CM Top/bottom discharge 4 18 SLOT 146 to 160 DIN80/3”ASA 360/8066 Airline connection 4 18 125 DIN50 PN10 370/4239CM Flanged airline ball valve e.g. 530/1200 4 18 110 DIN40 PN10 530/8053CM

Please note that Fort Vale are happy to customise flanges by laser etching with your company logo. Please contact us for further details.


SparesTM



Page 7

SPA038 REV05-12.08.19

Valve Main Seals and O Rings

Manlid Packing & Seals


Valve Main Seals

Manlid Seals

Valve O Rings

Manlid Packing & Ancillaries




®

Description Part No. 14x10x1650mm - silicone core - Non gas tight 5005-1410S165 15x10x1650mm - silicone core - Non gas tight 5005-1510S165 14x14x1650mm - without silicone core - Non gas tight 5005-1414D165 14x14x1650mm - silicone core - Non gas tight 5005-1414S165 14x14mm x 50 metre - silicone core - Non gas tight 5005-1414SR50 15x15x1650mm - silicone core - Non gas tight 5005-1515S165 16x16x1750mm - silicone core - Non gas tight 5005-1616S175 16x16mm x 30 metre - silicone core - Non gas tight 5005-1616SR30 Ancillaries Mitre seal cutter – ideal for braided PTFE packing 400/3100

Description Part No. EPDM O ring – 3” Butterfly valve clamping plate 5005-476 Fortyt 3” footvalve main O ring / 80mm Flgd Super Maxi 5005-104 Fortyt 2½”/65mm relief valve pressure O ring 5005-101 Fortyt Super Maxi relief valve vacuum O ring 5005-108H EPDM O ring – 2” Butterfly valve clamping plate 5005-664 PFA spindle O ring – Cleanflow footvalve 5005-384 PTFE spindle O ring – Butterfly valve / Highlift footvalve 20363 PTFE spindle O ring – Cleanflow footvalve 5005-008 Viton 3” footvalve main O ring 5005-105 Viton 2½” relief valve pressure O ring 5005-102 Viton spindle O ring – Butterfly valve / Highlift footvalve 20361 Viton spindle O ring – Cleanflow footvalve 5005-336

Description Part No. 300mm Sweet white rubber seal – FDA compliant 5005-30SWR 500mm Sweet white rubber seal – FDA compliant 5005-50SWR 300mm Super Tanktyt - PTFE outer/Nitrile inner - PTFE outer/EPDM inner

5005-890 5005-890EP

500mm Super Tanktyt - PTFE outer/Nitrile inner - PTFE outer/EPDM inner

5005-860 5005-860EP

Description Part No. 1½” Blacko airline ball valve PTFE front seal 5005-006 1½” Blacko airline ball valve PTFE rear seal 5005-007 2” Blacko ball valve PTFE front/rear seal 370/0102 2” Widdop airline butterfly valve PTFE main seal 355/0202 2½” BSP Maxi Highflow relief valve Tytan seal – Fortyt/EPDM (00/6XXXX series)

176/0052

3” Blacko ball valve PTFE front seal 20399 3” Blacko ball valve PTFE rear seal 11470 3” Widdop butterfly valve PTFE main seal 368/0002 3½” Emmott Screwdown valve PTFE main seal disc 269/1003

Page 8

SPA006 REV00-18.07.05

Valve Gaskets

Part No. Material No. of holes

A Hole Ø

B PCD

C Internal Ø

D External Ø

To fit

5005-015 CNAF/PTFE 8 14mm 178mm 114mm 203mm 45°/90° Cleanflow/Highlift footvalve inlet

5005-016 CNAF/PTFE 6 14mm 159mm 127mm 184mm Parkfield footvalve inlet

5005-023 CNAF/PTFE 4 18mm 172mm 127mm 203mm 3” top discharge valve/30° footvalve inlet

5005-032 CNAF/PTFE 4 19mm 178mm 114mm 216mm 30° footvalve inlet

5005-036 SOLID PTFE 4 18mm 146mm 80mm 184mm 3” BSTD

5005-046 Black rubber /PTFE

- - - 75mm 90mm 2½” BSP relief valve tank seal

5005-049 CNAF/PTFE - - - 78mm 112mm 3” clamped butterfly valve inlet

5005-052 CNAF/PTFE - - - 78mm 142mm 3” clamped butterfly valve inlet

5005-055 CNAF/PTFE 4 17mm 114mm 55mm 152mm 2” BSTE

5005-169 CNAF/PTFE 6 13mm Not equi-spaced

168mm 78mm 197mm 3” flanged butterfly/3” ball valve inlet

5005-177 CNAF/PTFE 4 18mm 172mm 136mm 203mm 3” top discharge ball valve inlet

5005-191 CNAF/PTFE - - - 75mm 90mm 2½” BSP relief valve tank seal

5005-193 SOLID PTFE 4 14mm 98mm 50mm 127mm 1.5”ASA 150 / 1.5” BSTD

5005-195 CNAF/PTFE 4 18mm 160mm 89mm 144mm SQUARE

3” clamped butterfly valve outlet

5005-222 CNAF/PTFE 6 14mm Not equi-spaced

168mm 102mm 203mm 3” top discharge butterfly valve inlet

5005-288 SOLID PTFE 4 18mm 152mm 78mm 184mm 3” ASA 150

5005-345 SOLID PTFE 6 11mm 119mm 89mm 140mm 3” composite butterfly valve outlet

5005-348 SOLID PTFE 4 18mm 110mm 37mm 152mm 1½” flanged airline ball valve outlet

5005-360 SOLID PTFE 4 18mm 125mm 49mm 165mm 2” flanged airline butterfly valve inlet

5005-361 SOLID PTFE 4 18mm SLOTS

114mm MINIMUM

50mm 165mm 2” flanged airline butterfly valve outlet

5005-398 CNAF/PTFE 6 11mm 105mm 75mm 127mm 2½” flanged relief valve tank pad

5005-417 SOLID PTFE 4 18mm SLOTS

146mm MINIMUM

83mm 190mm 3” flanged butterfly/ball valve outlet - 3”ASA/BSTD/DIN 80

5005-427 CNAF/PTFE 4 18mm SLOTS

146mm MINIMUM

83mm 190mm 3” flanged butterfly/ball valve outlet - 3”ASA/BSTD/DIN 80

5005-490 CNAF/PTFE - - - 89mm 142mm 3” clamped butterfly valve outlet

5005-500 SOLID PTFE 4 11mm 100mm 50mm 95mm SQUARE

2”BSP butterfly valve inlet

5005-875 CNAF/PTFE 4 18mm 146mm 89mm 184mm 3” clamped butterfly valve outlet – 3” BSTD

NOTE : ALL DIAMETERS ARE NOMINAL

A

B

C

D PTFE envelope

CNAF gasket


SparesTM



Page 9

SPA039 REV01-01.05.18

Valve Seal Kits


844/2190 * 844/2110844/2210 **




®

Seal Kit to suit : Part No. BALL VALVES 1½” Blacko airline ball valve (350/ series) 350/00SK 1½” Blacko airline ball valve (530/ series) 530/00SK 1½” Blacko airline ball valve front & rear seal kit 350/0BSK 2” Blacko ball valve 370/015SK 3” Blacko ball valve – (360/ series and 362/ series) 360/00SK 3” Blacko ball valve – (360/5 series) 360/50SK BUTTERFLY VALVES 2” Widdop airline butterfly valve (535/ series) 535/00SK 2” Widdop clamped butterfly valve (355/ series) 355/70SK 3” & TW80 Widdop clamped & flanged butterfly valve 368/00SK 3” Tankpro Road Tanker butterfly valve 368/94SK 4” & TW100 Widdop clamped butterfly valve 468/00SK FOOTVALVES 3” 30°, 45° & 90° Cleanflow footvalve 845/00SK 3” 45° Pneumatic Cleanflow cylinder – ref. 844/2190 * 844/21SK ref. 844/2110 ref. 844/2210 **

844/2110SK

3” 30° & 45° Highlift footvalve 826/00SK GAS EQUIPMENT 2” gas ball valve 370/33SK 2” excess flow valve (252/XXXX, 888/252XXX early models) 252/35SK 2” excess flow valve (888/252XXX later models, 802/XXXX) 252/50SK 3” excess flow valve (253/XXXX, 888/252XXX early models) 253/35SK 3” excess flow valve (888/252XXX later models, 803/XXXX) 253/50SK 80mm internal gas relief valve 006/00SK 80mm internal gas relief valve & burst disc holder 005/00SK RELIEF VALVES 2½” BSP Super Maxi relief valve – pressure/vacuum 000/1PVSK 2½” BSP Super Maxi relief valve – pressure only 000/1PSK 2½” BSP Twinact relief valve – pressure/vacuum/Fortyt 20/1PVSK 2½” BSP Twinact relief valve – pressure/vacuum/Viton 20/0PVSK 2½” BSP Twinact relief valve – pressure only/Fortyt 20/1PSK 2½” BSP Twinact relief valve – pressure only/Viton 20/0PSK 80mm flanged Super Maxi relief valve – pressure/vacuum 000/1PVSK80 80mm flanged Super Maxi relief valve – pressure only 000/1PSK80

Page 10

Temperature Gauge


Analogue Temperature Gauge with 2500mm capillary. Silicone oil filled. Range : -20°C to 200°C / -4°F to 392°F

922/TEMP200

Analogue Temperature Gauge with 2500mm capillary. Silicone oil filled. Range : -20°C to 160°C / -4°F to 320°F

922/TEMP160

Analogue Temperature Gauge with 250mm st/st tube & brass thermo well probe. Range : -20°C to 200°C / -4°F to 392°F

922/TEMPT200

Analogue Temperature Gauge with 250mm st/st tube & brass thermo well probe. Range : -20°C to 160°C / -4°F to 320°F

922/TEMPT160

Digital Temperature Gauge with 2500mm capillary. Range : -50°C to 200°C / -58°F to 392°F

922/TEMPDIGI

Please note that the temperature ranges apply to the capillary/probe only.

SPA046 REV01-23.02.11

Gauges

Pressure Gauges

Tell-Tale Pressure Gauges


0-6 Bar (0-90 PSI) Pressure Gauge, ¼” BSP connection, brass internals, glycerine filled.

921/06BBSP

0-6 Bar (0-90 PSI) Pressure Gauge, ¼” BSP connection, st.st. internals, glycerine filled.

920/06BBSP

0-10 Bar (0-150 PSI) Pressure Gauge, ¼” BSP connection, brass internals, glycerine filled.

921/10BBSP

0-10 Bar (0-150 PSI) Pressure Gauge, ¼” BSP connection, st.st. internals, glycerine filled.

920/10BBSP


SparesTM




Pressure gauge with Tell-Tale Pointer 0-6 Bar (0-90 PSI), ¼” BSP connection, brass internals, glycerine filled.

921/06TTBBSP

Pressure gauge with Tell-Tale Pointer 0-6 Bar (0-90 PSI), ¼” BSP connection, st.st. internals, glycerine filled.

920/06TTBBSP

Pressure gauge with Tell-Tale Pointer 0-10 Bar (0-150 PSI), ¼” BSP connection, brass internals, glycerine filled.

921/10TTBBSP


920/10TTBBSP


920/16TTBBSP

Page 11

SPA034 REV03-08.09.10

Swingbolt Assemblies

Eyebolt with 16mm or eye (Dimension A) x ¾” BSW (Dimension B) x length from centre of eye to end of bolt (Dimension C). Manufactured in Stainless Steel. Fitted with M8 grubscrew. Supplied with swingbolt hinge pin and captivated handnut (see below for options)

Standard handnuts : .low profile stainless steel.low profile naval brass with stainless steel thrust washer.stainless steel “Anti-Galling” handnut (brass thread)

¾”

DIM

EN

SIO

N

C

¾”BSW DIMENSION B

16mm OR ¾”DIMENSION A

M8

Part Number : 495/XXXX

Eyebolt Length (mm/”) Dimension “C”

Swingbolt Assy St. St. handnut

Swingbolt Assy N. Brass handnut

66mm (2.60”) 495/1005 495/1081 87mm (3.42”) 495/1015 495/1060 95mm (3.75”) 495/1059 495/1055

¾” eye Swingbolt Assemblies

Hinge Pins


Part Number : 496/XXXX

Eyebolt Length (mm/”) Dimension “C”

Swingbolt Assy. St.St. handnut

Swingbolt Assy. N. Brass handnut

Swingbolt Assy. Anti-Galling handnut

66mm (2.60”) 496/5260 496/1260 496/C260 87mm (3.42”) 496/5342 496/1342 496/C342 95mm (3.75”) 496/5375 496/1375 496/C375

16mm eye Swingbolt Assemblies

SparesTM



Description Part Number 16mm Ø eyebolt pivot pin 10913SS ¾” Ø eyebolt pivot pin 10911SS Manlid/neck hinge pin assembly 600/1060 16mm Ø locking manway hinge pin 600/1060/3

Page 12

SPA035 REV03-17.10.14

Tool Kits

Test Rig

Repair & Maintenance Equipment

Fort Vale offer a full range of proprietary tools for the repair, maintenance and testing of our valves.

Maintenance manuals may be provided electronically and in printed format. Training courses in valve refurbishment and testing are available on application.

Fort Vale highly recommend the use of proprietary tools to ensure the quick and efficient refurbishment of valves without damaging the seals, and more importantly, to guarantee that the valve passes its pressure test once re-assembled.

instruction manuals and

Pressure / Vacuum Test Rig - is used for the testing of any pressure or vacuum Super Maxi, Twinact, Uniact, Minnow and Steam Relief Valve. Connection is by a 2½” BSP socket mounted on top of the rig with adaptors available upon request. The rig comprises of a digital pressure and vacuum gauge and two control valves.

The testing range of the rig is -10 PSI to 100 PSI (-0.7 Bar to 6.9 Bar).

Supply connection to the test rig is via a 1/4” BSP female socket on the back of the rig.

Part No. 400/8000

Part No. 400/2600

Part No. 400/8300Part No. 400/2000© Fort Vale Engineering Ltd. 2014



®

Description Part No. Relief Valve Test Rig – digital gauges 400/8000 Test rig adaptor flange, adapts 2½”BSP to 3”ASA150, DIN65 PN10 & DIN80 PN6

425/1000

C Spanner – to fit/remove Twinact relief valves 400/3000 C Spanner – to fit/remove Super Maxi relief valve 400/3001 Tightening tool for MKIII Super Maxi relief valve 400/8380 1½” & 2½” Twinact relief valve Tool Kit 400/2000 2½”BSP Maxi & Highflow relief valve Tool Kit 400/8100 65mm & 80mm Super Maxi Relief Valve Tool Kit 400/8300 Footvalve & Relief Valve Seat Repair Kit 400/2600 Box of 100 x 60 grit grinding discs 400/2610 Box of 100 x 80 grit grinding discs 400/2620 Box of 100 x 180 grit polishing discs 400/2630 Box of 100 x 600 grit polishing discs 400/2640 3” Cleanflow Footvalve Tool Kit 400/2150 3” Highlift Footvalve Tool Kit 400/2450 2” Butterfly Valve Tool Kit 400/2300 3” Butterfly Valve Tool Kit 400/2700 1½” Ball Valve Tool Kit 400/2500 3” Ball Valve Tool Kit 400/2200

Page 13

SPA040 REV01-25.04.06

Female Socket Ball Valves - Stainless Steel

One Piece Ball Valve Two Piece Ball Valve

Three Piece Ball Valve

Description Part No. ¼” BSP one piece ball valve 410/104025 3/8” BSP one piece ball valve 410/104037 ½” BSP one piece ball valve 410/104050 ¾” BSP one piece ball valve 410/104075 1” BSP one piece ball valve 410/104100 1¼” BSP one piece ball valve 410/104125 1½” BSP one piece ball valve 410/104150 2” BSP one piece ball valve 410/104200

Description Part No. ¼” BSP two piece ball valve 410/204025 3/8” BSP two piece ball valve 410/204037 ½” BSP two piece ball valve 410/204050 ¾” BSP two piece ball valve 410/204075 1” BSP two piece ball valve 410/204100 1¼” BSP two piece ball valve 410/204125 1½” BSP two piece ball valve 410/204150 2” BSP two piece ball valve 410/204200 2½” BSP two piece ball valve 410/204250 3” BSP two piece ball valve 410/204300

Description Part No. BSP

Part No. WELD PREP

¼” BSP three piece ball valve 410/304025B 410/304025W 3/8” BSP three piece ball valve 410/304037B 410/304037W ½” BSP three piece ball valve 410/304050B 410/304050W ¾” BSP three piece ball valve 410/304075B 410/304075W 1” BSP three piece ball valve 410/304100B 410/304100W 1¼” BSP three piece ball valve 410/304125B 410/304125W 1½” BSP three piece ball valve 410/304150B 410/304150W 2” BSP three piece ball valve 410/304200B 410/304200W 2½” BSP three piece ball valve 410/304250B 410/304250W 3” BSP three piece ball valve 410/304300B 410/304300W 4” BSP three piece ball valve 410/304400B 410/304400W

CAUTION: Do not overtighten these ball valves.


SparesTM



Page 14

SPA042 REV05-25.09.18

1½” Airline Ball Valves

1½” BSP to DIN Adaptor Flange Conversion Kits

Airline Valve Installation

1½" BSP Dust Cap10300PS

Tank Pad350/0025

1½" NPT Cap10300PNT

1½" BSP Cap10300PS

Bolt Kit311/3500

Gasket5005-348

Blind Flange530/8053CM

Stud Kit350/1300

1½" BSP AirlineBall Valve530/0000

1½" Flanged Airline

Ball Valve530/1000

1½" BSPDual Fitting Airline

Ball Valve530/0300




To convert a 1½” BSP Blacko airline ball valve to a DIN40 or a DIN50 flanged connection.Kit includes BSP to DIN adaptor flange, bent handle, envelope gasket, blind flange and bolting kit. Adaptor flange available separately.Note : Airline ball valve not included.


1½” BSP to DIN 40 conversion kit 530/ADAP40KIT 1½” BSP to DIN 40 adaptor flange only 530/ADAP40 1½” BSP to DIN 50 conversion kit 530/ADAP50KIT 1½” BSP to DIN 50 adaptor flange only 530/ADAP50

®

Page 15

SPA005 REV01-13.09.10

1½” Blacko Airline Ball Valve

1½” Dual Fitting Blacko Airline Ball Valve

Part Number : 530/0000

Part Number : 530/0300XX

Spare Parts

Spare Parts

Item Description Part No.

1 Self-locking nut 5112-031 2 ø8 washer 5113-005 3 Handle 531/0025 4 Snap ring (optional suffix ‘F’) 5120-017 5 PTFE O ring (2) 5005-008 6 Gauze filter (optional suffix ‘F’) 353/0010 7 Gauge guard (optional suffix ‘G’) 530/0040 8 Valve body 530/0100 9 PTFE O ring 5005-048

10 ¼” BSP plug 5128-005 11 Rear ball seal 5005-007 12 Ball 350/0002 13 Front ball seal 5005-006 14 Spindle 530/0001 15 PTFE washer 5003-002 16 Stuffing boss (2) 530/0003 17 Disc spring 5113-036

3

1

2

17

16

515

14

13

11

12

9

10

8

7

6

4

SEAL KIT - 530/00SK contains parts marked - 530/00RK contains parts marked REPAIR KIT


2

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3

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14

12

11

8

9

6

7

4

5

10


1 ø8 washer 5113-005 2 Handle 530/0020 3 PTFE O ring (2) 5005-008 4 Valve body 530/0301 5 Gauge guard (optional suffix ‘G’) 530/0040 6 PTFE O ring 5005-048 7 ¼” BSP plug 5128-005 8 Rear ball seal 5005-007 9 Ball 350/0002

10 Gauze filter (optional suffix ‘F’) 353/0010 11 Front ball seal 5005-006 12 Spindle 530/0001 13 Stuffing boss (2) 530/0003 14 PTFE washer 5003-002 15 Disc spring 5113-036 16 Self-locking nut 5112-031

Associated Parts

Associated Parts Part No.

Gauge 920/07BBSP Gauge Adaptor 352/4004 BSP Cap 10300PS NPT Cap 10300PNT Stud Kit 350/1300 Tank Pad 350/0025


SparesTM



Page 16

SPA014 REV00-19.07.05

1½” Flanged Blacko Airline Ball Valve

Part Number : 530/1000X Spare Parts


Associated Parts

2

116

15

13

12

14

11

9

10

8

7

6

4

5

3


1 Self locking nut 5112-031 2 Handle 530/0020 3 Snap ring (optional suffix ‘F’) 5120-017 4 Valve body 530/1100 5 Gauge filter (optional suffix ‘F’) 353/0010 6 ¼” BSP plug 5128-005 7 PTFE O ring 5005-048 8 Ball 350/0002 9 Front ball seal 5005-006

10 Rear ball seal 5005-007 11 Spindle 530/0001 12 PTFE O ring (2) 5005-008 13 Stuffing boss (2) 530/0003 14 PTFE washer 5003-002 15 Disc spring 5113-036 16 ø8 washer 5113-005


Blind Flange 530/8053 Bolting Kit 311/3500 Gasket 5005-348 Stud Kit 350/1300 Tank Pad 350/0025


SparesTM



Page 17

SPA017 REV01-10.10.12

Spare Parts

2” Blacko Ball Valve - 2” BSP Outlet


Associated Parts


1

2

3

4

5

6

7

8

9

1011

12

11

13

14

1516

17


1 M10 self lock nut 5112-008 2 M10 plain washer 5113-009 3 Handle 370/0125 4 16mm Belleville washer (3) 5113-038 5 Stuffing collar 370/0103 6 Bottom bearing bush 370/0104 7 PTFE O ring 5005-688 8 Spindle 370/0120 9 Stop bolt 370/0107 10 2” ballvalve body 370/0110 11 PTFE seal (2) 370/0102 12 50mm ball 370/3301 13 Body seal 370/0106 14 Outlet flange 370/0130 15 M16 full nut (4) 5112-003 16 M16 spring washer (4) 5113-012 17 M16 hexhead setscrew (4) 5111-036

Part No. Description

355/3100 Tank weld-in flange 311/3700 Stud kit 10301PS 2” BSP blank cap with chain & PTFE seal 10301NPTP 2” NPTP blank cap with captivation wire &

PTFE seal


SparesTM



Page 18

SPA049 REV01-10.10.12

Spare Parts

2” Blacko Ball Valve - Slotted 4 Hole Outlet


Associated Parts

SEAL KIT - 370/01SK contains parts marked


SparesTM




1 M10 self lock nut 5112-008 2 M10 plain washer 5113-009 3 Handle 370/0125 4 16mm Belleville washer (3) 5113-038 5 Stuffing collar 370/0103 6 PTFE O ring 5005-688 7 Bottom bearing 370/0104 8 Spindle 370/0120 9 Stop bolt 370/0107 10 2” ballvalve body 370/0110 11 PTFE seal 370/0102 12 50mm ball 370/3301 13 PTFE seal 370/0105


Tank weld-in pad 355/3100 Stud kit 311/3700 Outlet gasket 5005-361 Blind flange 370/4239CM Bolting kit 311/3500

1

2

3

4

5

6

7

8

910

11

12

13

Page 19

SPA015 REV01-12.12.11

Spare Parts

3” Blacko Ball Valve - 3” BSP Outlet

Part Number : 360/5000X

Associated Parts


1 M8 hex head bolt (4) 5111-822 2 M8 flat section spring washer (4) 5113-003 3 M12 self locking nut 5112-007 4 M12 washer 5123-003 5 Top stuffing collar 360/3412 6 Bottom stuffing collar 360/3413 7 Bottom bearing 360/3421 8 Spindle 360/3422 9 3” flanged ball valve body 360/5014

10 Back seal 360/3402


11 Solid ball plug 360/3401 12 Front seal 360/3405 13 3” BSP male outlet flange 20409/14 14 M12 full nut (6) 5112-006 15 M12 flat section spring washer (6) 5113-010 16 M12 hex head bolt (6) 5111-023 17 PTFE O ring (2) 5005-113 18 Clamp plate 360/5005 19 20mm Belleville washer (2) 5113-041 20 Handle weld assembly 360/3416


- 360/50RK contains parts marked REPAIR KIT


20378 Mating flange 360/0300 Inlet bolting kit 20406 Bobbin adaptor for 3” table D outlet 5005-036 Outlet gasket 3” Table D 360/8070 Blind flange 311/3000 Outlet bolting kit 10303PS 3” BSP dust cap with PTFE washer 10329P 3” dust cap washer


SparesTM



1

2

3

4

5

7

6

8

9

11

10

12

13

1415

16

17

18

19

20

Page 20

SPA016 REV02-20.12.11

Spare Parts

3” Blacko Ball Valve - Slotted 4 Hole Outlet


Associated Parts



9 Bottom stuffing collar 360/3413 10 Bottom bearing 360/3421 11 Spindle 360/3422 12 3” flanged ball valve body 360/5015 13 Back seal 360/3402 14 Solid ball plug 360/3401 15 Front seal 360/3405 16 PTFE O ring (2) 5005-113


1 M8 hex head bolt (4) 5111-822 2 M8 spring washer (4) 5113-003 3 M12 self locking nut 5112-007 4 M12 washer 5123-003 5 Handle 360/3416 6 20mm Belleville washer (2) 5113-041 7 Clamp plate 360/5005 8 Top stuffing collar 360/3412


SparesTM



NOTE : The above seal kit and repair kit is suitable for 3” Ball Valve part nos : 360/5050X (6 hole inlet/4 hole outlet) 360/5030X (4 hole inlet/4 hole slotted outlet)


Outlet flange 368/0500 Outlet gasket 5005-417 Blind flange 360/8095 Bolting kit (outlet) 311/3500 Mating flange 20378 Inlet gasket to suit 20378 mating flange 5005-169 Bolting kit (inlet) 360/0300

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6

7

8

9

10

11

12

17

16

3

4

5

1

2

Page 21

SPA043 REV02-09.10.12

2” Airline Butterfly Valves

Airline Valve Installation

Tank Pad

355/3100

Bolt Kit

311/3000

Gasket

5005-361

Gasket

5005-360

2" Flanged Airline

Butterfly Valve

535/3000

2" BSP Airline

Butterfly Valve

535/0200

Blind Flange

370/4239CM

Dust Cap

10301PS

Gasket

5005-500

Tank Pad

355/1000

Stud Kit

350/1300

Stud Kit

311/3700


SparesTM



Express Couplings - Stainless Steel


¾” BSPM Express Coupling with Viton seal 425/8000 ¾” BSPF Express Coupling with Viton seal 425/8030 1” BSPM Express Coupling with Viton seal 425/8010 1” BSPF Express Coupling with Viton seal 425/8013 Standard blanking cap with Viton seal 425/8020 Low profile blanking cap with Viton seal 425/8022 Viton seal - suits coupling and blanking cap 425/0001

Page 22

SPA009 REV01-08.12.11

2” BSP Airline Butterfly Valve


Associated Parts


Spare Parts


1 Snap ring (Optional F,S) 5120-0052 Spacer (Optional F,S) 355/02953 Gauze filter (Optional F) 355/0010

Sintered filter (2) (Optional S) 355/02064 Body 535/02155 PTFE bearing 535/0009


6 Viton O ring 20361 7 PTFE O ring 20363 8 Stuffing bush 368/0301 9 Stuffing clamp 535/0204

10 Location pin 368/0010 11 Location pin spring 368/0012 12 Operating lever 368/9838 13 Handle 535/0050 14 Split ring 368/0011 15 M6 x 30 screw 5111-030 16 Retaining washer 20370 17 M6 x 16mm hex screw (2) 5111-022 18 Spring washer (2) 5113-008 19 Spindle 535/0203 20 Seal plate 535/0201 21 O ring 5005-664 22 PTFE O ring 5005-659 23 Seal 355/0202 24 Closure plate 535/0225 25 ¼” BSP plug 5128-005 26 PTFE O ring 5005-048


Dust Cap 10301PS Gauge 920/07BBSP Gauge Adaptor 352/4004 Stud Kit 350/1300 Gasket 5005-500 Tank Pad 355/1000


SparesTM



15

13

16

1718

9

8

19

26

25

20

21

22

23

24 127

6

5

4

3

1

2

14

11

10

Page 23

SPA012 REV02-14.04.14

Spare Parts

2” Clamped Widdop Butterfly Valve




1 Split ring 368/0011 2 M6 countersunk bolt 5111-030 3 Washer 20370 4 Operating lever 368/9837 5 Handle 368/0050 6 Handle location spring 368/0012 7 Handle location pin 368/0010 8 Sockethead capscrew (2) 5111-148 9 Plain washer (2) 5113-005

10 Stuffing clamp 368/0040 11 PTFE stuffing clamp bush 368/0301 12 PTFE O ring (2) 20363 13 Viton O ring 20361 14 Spindle 355/5020 15 PTFE spindle seat 355/5009 16 Spring washer (2) 5113-003 17 Full nut (2) 5112-001 18 Body 355/7010 19 PTFE O ring 5005-541 20 PTFE O ring 5005-048 21 Bottom spindle 355/5005 22 PTFE lower bush 355/5007 23 Closure plate 355/5030 24 PTFE main seal 355/0202 25 Seal clamp plate 355/0201 26 EPDM O ring 5005-476




®

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20

21 22

23

24

25

26 Associated Parts

Note: Gasket drilling 4 x 18mm holes on a 125mm PCD.


CNAF/PTFE inlet gasket *Note 5005-724 CNAF/PTFE outlet gasket *Note 6005-610

Page 24

SPA010 REV01-31.01.12

2” Flanged Airline Butterfly Valve


Associated Parts


Spare Parts


Blind Flange 370/4239 Inlet Gasket 5005-360 Bolting Kit 311/3000 Gauge 920/07BBSP Gauge Adaptor 352/4004 Stud Kit 311/3700 Outlet Gasket 5005-361 Tank Pad 355/3100


SparesTM



26

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3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

1920

21

2223

24

25


1 Snap ring (Optional F,S) 5120-005 2 Spacer (Optional F, S) 355/0295 3 Gauze filter (Optional F)

Sintered filter (2) (Optional S) 355/0010 355/0206

4 ¼” BSP plug 5128-005 5 PTFE O ring 5005-048 6 Body 535/3015 7 Closure plate 535/0225 8 Seal 355/0202 9 PTFE O ring 5005-659

10 O ring 5005-664 11 Seal plate 535/0201 12 M6 screw 5111-030 13 Split ring 368/0011 14 Retaining washer 20370 15 Operating lever 368/9838 16 Handle 535/0050 17 Location pin spring 368/0012 18 Location pin 368/0010 19 M6 x 16mm hex bolt (2) 5111-022 20 Spring washer (2) 5113-008 21 Stuffing clamp 535/0204C 22 Stuffing bush 368/0301 23 PTFE O ring 20363 24 Spindle 535/0203 25 Viton O ring 20361 26 PTFE bearing 535/0009

Page 25

SPA003 REV03-03.09.13


CNAF/PTFE inlet gasket 5005-049 CNAF/PTFE outlet gasket 5005-490 Bolting kit 368/1100 3” BSP outlet flange 368/8047 3” BSP blank cap with PTFE washer 10303PS 3” Camlock outlet flange 368/8058 3” Camlock blank cap 90/DC300 3” NPT outlet flange 368/8049 3” NPT blank cap with PTFE washer 425/3250

Associated Parts

Spare Parts


Part Number : 368/7000B

SELF ADHESIVE DECAL PART NO. 368/0300Text in English, German & French.

SEAL KIT - 368/00SK contains parts marked - 368/00RKA contains parts marked REPAIR KIT




®


1 Sockethead setscrew 5111-030 2 Washer 20370 3 Split ring 368/0011 4 Operating lever 368/9837 5 Handle 368/0050 6 Handle location spring 368/0012 7 Handle location pin 368/0010 8 Sockethead capscrew (2) 5111-148 9 Plain washer (2) 5113-005

10 Stuffing clamp 368/0040 11 PTFE stuffing clamp bush 368/0301 12 PTFE O ring (2) 20363 13 Viton O ring 20361 14 Spindle 368/0200 15 Split bearing *See note 252/0517 16 PTFE spindle seat 368/0009 17 Spring washer (2) 5113-003 18 Full nut (2) 5112-001 19 Body 368/0150 20 Bottom spindle 368/0036 21 PTFE bottom bush 368/0035 22 Closure plate 368/0400 23 PTFE main seal 368/0002 24 Seal clamp plate 368/0045 25 Nitrile O ring 5005-342

NOTE: Modified spindle & split bearing are used in valves manufactured from November 2011. (See main exploded view)Prior to this date, no bearing was used and the spindle design was as in Figure 1.368/00SK is compatible with both spindle types.

14 15

Figure 1

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Page 26

SPA004 REV02-04.09.13

SELF ADHESIVE DECAL PART NO. 368/0300Text in English, German & French.


Spare Parts

3” Flanged Widdop Butterfly Valve

Part Number : 368/3160A

Associated Parts


CNAF/PTFE inlet gasket 5005-169 Solid PTFE outlet gasket 5005-417 Dished blind flange 312/0022CM Bolting kit 311/3500 Pivot pin 368/7506




®


1 Countersunk setscrew 5111-030 2 Washer 20370 3 Split ring 368/0011 4 Operating lever 368/9837 5 Handle 368/0050 6 Handle location spring 368/0012 7 Handle location pin 368/0010 8 Sockethead capscrew (2) 5111-010 9 Plain washer (2) 5113-005 10 Stuffing clamp 368/0040 11 Full nut (2) 5112-001 12 PTFE stuffing clamp bush 368/0301 13 PTFE O ring (2) 20363 14 Viton O ring 20361 15 Spindle 368/0200 16 Split bearing *See note 252/0517 17 PTFE spindle seat 368/0009 18 Body 368/9141 19 Bottom spindle 368/0036 20 PTFE bottom bush 368/0035 21 Closure plate 368/0400 22 PTFE main seal 368/0002 23 Nitrile O ring 5005-342 24 Seal clamp plate 368/9148

Figure 1

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2

3

4

5

6

7

8

9

10

12

13

14

15

13

17

18

16

11

19 20 2122

2324

NOTE: Modified spindle & split bearing are used in valves manufactured since November 2011. (See main exploded view)Prior to this date, no bearing was used and the spindle design was as in Figure 1.368/00SK is compatible with both spindle types.

15 16

Page 27

SPA044 REV01-13.09.10

3” Flanged Butterfly Valve

Top Discharge Installation

Tank pad 368/0800

Gasket 5005-222

Syphon tube 368/0810

Stud kit 312/1000

Gasket 5005-169

Bolting kit 311/3500Blind flange 312/0022CM

Butterfly valve 368/3160A

Gasket 5005-417

Pivot pin 368/7506

25

.4 (

1.0

0”)

118.0

(4.6

5”)

Ø88.9 (3.50”)

Ø200.0 (7.87”)

Example Assembly


SparesTM



Page 28

SPA011 REV02-04.04.12

Associated Parts

3” Tank-Pro Road Tanker Butterfly Valve

Part Number : 368/9400XXXX

Spare PartsSpare Parts


18 Inlet adaptor *See Note B 368/9410 19 CNAF/PTFE inlet gasket 5005-707 20 Nitrile O ring 5005-342 21 Seal clamp 368/9148 22 PTFE main seal 368/0002 23 Closure plate 368/0400 24 3/8 Taper plug *See Note B 5128-0XX 25 Bottom spindle 368/0036 26 Bottom spindle bush 368/0035 27 M10 socket head cap screw (4) 5111-053 28 M10 spring washer (4) 5113-002 29 3” BSP outlet *See Note B 368/9430 30 PTFE outlet seal 5005-706 31 Body (non-vented) *See Note B 368/9420A 32 M8 full nut (2) 5112-001 33 M8 spring washer (2) 5113-003 34 Key 368/4625



3” BSP blank cap with PTFE seal 10303PS Conversion mounting kit 368/9401KIT




®


1 M6 socket head set screw 5111-030 2 Washer 20370 3 Handle assembly 368/0075 4 Electrical continuity spring 368/0014 5 M8 socket head cap screw (2) 5111-148 6 M8 plain washer (2) 5113-005 7 Stuffing plate 368/0041 8 Stuffing clamp bush 368/0301 9 PTFE O Ring 20363 10 Viton O ring 20361 11 Spindle 368/0200 12 Split bearing *See Note A 252/0517 13 Perfluoroelastomer O Ring 5005-586 14 PTFE spindle seat 368/0009 15 M12 full nut (4) 5112-006 16 M12 spring washer (4) 5113-010 17 M12 hex head set screw (4) 5111-023

Note B : Part number varies according to specification

NOTE A: Modified spindle & split bearing are used in valves manufactured since November 2011. (See main exploded view)Prior to this date, no bearing was used and the spindle design was as in Figure 1.368/94SK is compatible with both spindle types.

11 12

34

3332

3130

29

28

27

26

2524

23

22

2120

19

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13

11

12

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9

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1

Figure 1

Page 29

SPA013 REV02-03.09.13

Spare Parts




CNAF/PTFE inlet gasket 5005-468 CNAF/PTFE outlet gasket 5005-469 Bolting kit (8 x bolts, nuts, washers) 468/1100 4” BSP outlet flange 468/8047 4” BSP blank cap with PTFE washer 10304PSC 4” NPT outlet flange 468/8049 4” NPT blank cap with PTFE washer 425/4000

Associated Parts

SELF ADHESIVE DECAL PART NO. 326/0300Text in English, German & French




®


1 Split ring 368/0011 2 Sockethead setscrew 5111-030 3 Washer 20370 4 Operating lever 368/9837 5 Handle 368/0050 6 Handle location spring 368/0012 7 Handle location pin 368/0010 8 Sockethead capscrew (2) 5111-148 9 Plain washer (2) 5113-005

10 Stuffing clamp 368/0040 11 PTFE stuffing clamp bush 368/0301 12 PTFE O ring (2) 20363 13 Viton O ring 20361 14 Spindle 368/0200 15 Split bearing *See note 252/0517 16 PTFE spindle seat 368/0009 17 Closure plate 468/0400 18 Lower spindle 368/0036 19 PTFE lower spindle bush 368/0035 20 Spring washer (2) 5113-003 21 Full nut (2) 5112-001 22 Body 468/0150 23 PTFE main seal 468/0002 24 Nitrile O ring 5005-357 25 Seal clamp plate 468/5505

Figure 1

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24

23

22

19

17

16

12

15

13

12

11

1

2

3

4

5

6

7

8

10

9

18

2120

14 SEAL KIT - 468/00SKB contains parts marked REPAIR KIT - 468/00R KB contains parts marked

NOTE: Modified spindle & split bearing are used in valves manufactured since November 2011. (See main exploded view)Prior to this date, no bearing was used and the spindle design was as in Figure 1.468/00SKB is compatible with both spindle types.

14 15

Page 30

SPA007 REV02-04.09.13

Spare Parts

TW80 Clamped Butterfly Valve


Associated Parts

Part No. Associated Parts

5005-715 PTFE/CNAF TW80 envelope gasket 845/8001 TW80 mating flange 368/5513 3” BSP eccentric TW80 outlet flange

SEAL KIT - 368/00SK contains parts marked - 368/50RKB contains parts marked REPAIR KIT




®


1 M8 socket capscrew (2) 5111-148 2 M8 plain washer (2) 5113-005 3 M6 countersunk setscrew 5111-030 4 Barrel lock handle 368/0075 5 Stuffing clamp 368/0041 6 Stuffing clamp bush 368/0301 7 PTFE O ring (2) 20363 8 Viton O ring 20361 9 Butterfly valve spindle 368/0200 10 Split bearing *See note 252/0517 11 PTFE spindle seat 368/0009 12 Body 368/5510 13 Closure plate 368/0400 14 Main seal 368/0002 15 Nitrile O ring 5005-342 16 Seal clamp 368/9148 17 Bottom bush 368/0035 18 Bottom spindle 368/0036 19 M8 full nut (2) 5112-001 20 M8 flat section spring washer (2) 5113-003 21 Washer 20370 22 Operating key (sold separately) 368/4625

Figure 1

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21

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19

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17

16

15

1413

12

11

7

9

10

8

7

6

5

4

3

2

1

NOTE: Modified spindle & split bearing are used in valves manufactured from November 2011. (See main exploded view)Prior to this date, no bearing was used and the spindle design was as in Figure 1.368/00SK is compatible with both spindle types.

9 10

Page 31

SPA008 REV02-04.09.13

Spare Parts

TW100 Clamped Butterfly Valve


Associated Parts


5005-832 PTFE/CNAF TW100 envelope gasket875/8001 TW100 mating flange468/5175 4” BSP eccentric TW100 outlet flange

SEAL KIT - 468/00SKB contains parts marked - 468/50RKB contains parts marked REPAIR KIT




®


1 M6 countersunk setscrew 5111-030 2 Washer 20370 3 Barrel lock handle 368/0075 4 M8 socket capscrew (2) 5111-148 5 M8 plain washer (2) 5113-005 6 Stuffing clamp 368/0041 7 Stuffing clamp bush 368/0301 8 PTFE O ring (2) 20363 9 Viton O ring 20361 10 Spindle 368/0200 11 Split bearing *See note 252/0517 12 PTFE spindle seat 368/0009 13 M8 full nut (2) 5112-001 14 Closure plate 468/0400 15 Bottom spindle 368/0036 16 Bottom bush 368/0035 17 M8 flat section spring washer (2) 5113-003 18 4” Butterfly valve body 468/0160 19 PTFE seal 468/0002 20 Nitrile O ring 5005-357 21 Seal clamp plate 468/5505 22 Operating key (sold separately) 368/4625

NOTE: Modified spindle & split bearing are used in valves manufactured from November 2011. (See main exploded view)Prior to this date, no bearing was used and the spindle design was as in Figure 1.468/00SKB is compatible with both spindle types.

10 11

Figure 1

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Page 32

SPA001 REV01-10.10.13

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1011

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NOTE: All other 30° Associated Parts are identical to 45°


Tank pad 324/9030

Associated Parts - 30°


Tank pad 324/9000 Stud kit 845/2040 Bolting kit – 4 hole outlet 311/3500 Bolting kit – 6 hole outlet 360/0300 Inlet gasket – 8 hole 5005-015 Outlet gasket 5005-049 Outlet gasket – 6 hole 5005-169


3” 30° & 45° Cleanflow Footvalve

Part Number : 845/1200A - 45° (Illustrated) 848/1000A - 30°

SELF ADHESIVE DECALPart No. 845/0320 Text in English, German & French

NOTE: Please select handle type.

STANDARD CLEANFLOW HANDLE Part No. 324/8670

STANDARD HIGHLIFT HANDLES Part No. 330/5010

Part No. 324/8671


1 Body 845/1100 2 Spring boss gasket 5005-845 3 Spring assembly 845/0050 4 Clamp screw (2) 845/0017 5 Spring washer (2) 5113-008 6 Bush seal 845/0064 7 Seal energizer 845/0063 8 Poppet 845/0040 9 Fortyt O ring 5005-104

10 Lifting fork 845/0010 11 Retaining pin 845/0015 12 Perfluoroelastomer O ring 10133PHT

Spare Parts - 30° & 45°Spare Parts - 30° & 45°


13 Spindle bearing 845/0062 14 Spindle 845/0200 15 Viton O ring 5005-336 16 Stuffing clamp 845/0016 17 Clamp bolt (2) 5111-022 18 Spring washer (2) 5113-008 19 Stuffing seal 845/0061 20 Perlast O ring 5005-384 21 PTFE O ring 5005-008 22 Handle linkage assembly 324/8910 23 Handle T.B.A. *See note


- 845/00RK contains parts marked REPAIR KIT

Variable




®

Page 33

SPA002 REV02-24.10.11

SELF ADHESIVE DECALPart No. 326/0300Text in English, German & French

SPINDLE & CRANK BLOCK ASSEMBLY Part No. 821/0200 - 45°

821/0203 - 30°Includes spindle, crank block assembly, O rings and end bush(Item nos. 6 7 8 9 & 15)

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3” 30° & 45° MKII Highlift Footvalve

Part Number : 826/0000 - 45° (Illustrated) 830/3200 - 30°



Tank pad 341/001L Stud kit 311/3700 Bolting kit – 4 hole outlet 368/1100 Bolting kit – 6 hole outlet 360/0300 Inlet gasket – 4 hole 5005-032 Outlet gasket 5005-049 Outlet gasket – 6 hole 5005-169


* Note Part number varies according to valve specification, eg. 30°, 45°, body drilling.

Spare Parts - 30° & 45°



SparesTM




Tank pad 324/9000 Stud kit 324/2060 Inlet gasket – 8 hole 5005-015 Outlet gasket – 6 hole 5005-169 Ring gasket - suits 4 hole outlet 5005-049


1 Body weld assembly *See Note 2 Fortyt O Ring 5005-104 3 Solid poppet 324/2020 4 Spring 5104-971 5 Spring top plate 20334/A 6 PTFE crankshaft end bush 20362 7 Crank block assembly – 45°

Crank block assembly – 30° 821/0300 821/0303

8 Spindle 821/0010 9 Viton O ring 20361

10 Stuffing clamp 324/1001 11 M6 socket head capscrew (3) 5111-017 12 Handle retaining washer 20370 13 Handle retaining screw 5111-030 14 Handle 330/5010 15 PTFE O ring (2) 20363

Page 34

SPA053 REV01-08.10.13

SELF ADHESIVE DECALPart No. 326/0300Text in English, German & French

3” 45° MKIII Highlift Footvalve

Part Number : 826/1200A

Associated Parts

*NB Part number varies according to valve specification

Spare Parts





®

SPINDLE & CRANK BLOCK ASSEMBLY PART NO. 821/0200Includes spindle, crank block assembly, O rings and end bush(Item nos. 6 7 8 9 & 15)

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Associated Parts Part No. Tank pad 324/9000 Stud kit 324/2070 Standard bolting kit – 4 hole outlet 311/3500 8 hole inlet gasket – CNAF/PTFE 5005-015 Standard outlet gasket – CNAF/PTFE 5005-049


1 Body weld assembly 826/1100A *See note 2 Fortyt O Ring 5005-104 3 Solid poppet 324/2020 4 Spring 5104-971 5 Spring top plate 290/6104 6 PTFE crankshaft end bush 20362 7 Crank block assembly 821/0300 8 Spindle 821/0010 9 Viton O ring 20361

10 Stuffing clamp 324/1001 11 M6 capscrew (3) 5111-017 12 Handle retaining washer 20370 13 Handle retaining screw 5111-030 14 Handle 330/5010 15 PTFE O ring (2) 20363

Page 35

SPA018 REV01-12.12.11

3” 45° Pneumatic Cleanflow Footvalve

Part Number : 845/820ASSRX

NB Part number varies according to specification

PNEUMATIC CYLINDER SEAL KITS844/21SK 844/2110SK

Seal kit Pneumatic Cylinder ref. 844/2190 (new style as illustrated)Seal kit Pneumatic Cylinder ref. 844/2210 (old style)

--

NEW STYLE OLD STYLE





16 Extended seal clamp poppet 845/0042 17 M6 spring washer (4) 5113-008 18 Spring assembly 845/0050 19 Retaining pin 845/0015 20 M6 special hex screw (2) 845/0017 21 Spring housing gasket 5005-845 22 Replaceable seal face *see note 845/0090X 23 Wafer seal 5005-829 24 1/8” split pin 5118-010 25 M12 plain washer 5113-006 26 Bottom bush seal 845/0064 27 Bottom seal energiser 845/0063 28 Viton O ring 5005-336 29 Pneumatic cleanflow bush 844/2011


1 6mm countersunk bolt 5111-019 2 M12 plain washer 20370/2 3 Pneumatic cylinder 844/2190 4 Extended crank arm assembly 844/2041 5 M6 hex head bolt (2) 5111-022 6 Stuffing clamp flange 845/0060 7 Spindle stuffing seal 845/0061 8 Main spindle 845/0200 9 Perfluoroelastomer O ring 5005-384 10 Spindle bearing 845/0062 11 PTFE O ring 5005-008 12 Perfluoroelastomer O ring 10133PHT 13 3” Cleanflow footvalve body 845/8210 14 Lifting fork *see note 845/X010X 15 Fortyt O ring 5005-104

Associated Parts


Tank pad 324/9000 Stud kit 845/2055 Bolting kit – 8 hole outlet 845/0013 Inlet gasket – 8 hole 5005-015 Outlet gasket 5005-715


SparesTM



12

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Page 36

SPA051 REV00-11.04.11

3” 30° & 45° Uniflow

Part Number :806/4000 - 45° (Illustrated)807/4000 - 30°




SparesTM


NL Tel : +31 180 483333NL Fax: +31 180 [email protected]

SELF ADHESIVE DECALPART NO. 326/0303Text in English, German & French

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49

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STD CLEANFLOW HANDLEPart No. 324/8670

STD HIGHLIFT HANDLESPart No. 330/5010

Part No. 324/8671

*See Part No. 49


26 M12 spring washer (4) 5113-010

27 Perfluoroelastomer O ring 10133PHT

28 PTFE O ring 5005-008

29 Spindle bearing 845/0062

30 Perlast O ring 5005-384

31 Spindle 845/0200

32 Stuffing clamp 845/0016

33 Clamp bolt (2) 5111-022

34 Spring washer (2) 5113-008

35 Stuffing seal 845/0061

36 Viton O ring 5005-336

37 PTFE bottom bush 368/0035

38 Bottom spindle 368/0036

39 PTFE butterfly valve main seal 368/0002

40 M12 hex bolt (4) 5111-023

41 3” BSP cap with chain & washer 10303PS

42 Outlet flange 368/5129

43 Closure plate 368/0400

44 M8 full nut (2) 5112-001

45 M8 spring washer (2) 5113-003

46 M8 countersunk bolt 5111-085

47 Retaining washer 20370

48 M6 setscrew 5111-030

49 Handle – See illustrations above TBA-see note*

50 Handle linkage assembly 324/8910

Table 1


Body assembly – 45° Uniflow 845/110724

Body assembly – 30° Uniflow 848/1107



1 Split ring 368/0011

2 Handle lever 368/9837

3 M8 cap screw 5111-148

4 M8 plain washer 5113-005

5 Butterfly valve handle 368/0057

6 Handle location spring 368/0012

7 Handle locator pin 368/0010

8 Stuffing clamp 368/0047

9 Stuffing clamp bush 368/0301

10 PTFE O ring 20363

11 Spindle 368/0201

12 Viton O ring 20361

13 PTFE spindle seat 368/0009

14 Spring boss gasket 5005-845

15 Spring assembly 845/0050

16 Spring washer (2) 5113-008

17 Clamp screw (2) 845/0017

18 Seal energizer 845/0063

19 Bush seal 845/0064

20 Fortyt O ring 5005-104

21 Poppet 845/0040

22 Retaining pin 845/0015

23 Lifting fork 845/0010

24 Body 845/1107

25 M12 full nut (4) 5112-006

See Table 1

Associated Parts


Stud kit 845/2040

Inlet gasket – 8 hole 5005-015

3” BSP Blank cap with PTFE washer 10303PS

Slotted adaptor flange 368/5219/3

Page 37

SPA050 REV01-25.04.14

3” 30° & 45° Univalve

Part Number : 804/4000A - 45° (Illustrated) 805/4000A - 30°

Spare Parts - 30° & 45°Spare Parts - 30° & 45°





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1 Split ring 368/0011 2 M8 cap screw 5111-148 3 Handle lever 368/9837 4 M8 plain washer 5113-005 5 Butterfly valve handle 368/0057 6 Handle location spring 368/0012 7 Handle locator pin 368/0010 8 Stuffing clamp 368/0047 9 Stuffing clamp bush 368/0301

10 PTFE O ring (3) 20363 11 Spindle 368/0201 12 Viton O ring (2) 20361 13 PTFE spindle seat 368/0009 14 Fortyt footvalve main O ring 5005-104 15 Poppet 324/2020 16 Closure spring 5104-971 17 Spring top plate 290/6104 18 Body assembly 826/1252A 19 M12 full nut (4) 5112-006 20 M12 spring washer (4) 5113-010 21 5mm plain washer 5113-015


22 Lifting finger 821/0033 23 Crank block 821/0025 24 Pivot pin 821/0034 25 Spindle 821/0010 26 Stuffing clamp 324/1001 27 Retaining washer (2) 20370 28 M6 bolt (2) 5111-030 29 M6 cap screw (3) 5111-017 30 Footvalve handle 330/5010 31 PTFE crankshaft end bush 20362 32 PTFE bottom bush 368/0035 33 Bottom spindle 368/0036 34 PTFE Butterfly valve main seal 368/0002 35 Outlet flange 368/5129 36 M12 hex bolt (4) 5111-023 37 3” BSP cap with chain & washer 10303PS1 38 Closure plate 368/0400 39 M8 full nut (2) 5112-001 40 M8 spring washer (2) 5113-003 41 M8 countersunk bolt 5111-085

See Table 1

See Table 1

Associated Parts

SELF ADHESIVE DECALPART NO. 326/0302Text in English, German & French


18 Body assembly – 45° Univalve 826/1252A Body assembly – 30° Univalve 830/1252A

22 Lifting finger – 45° Univalve 821/0033 Lifting finger – 30° Univalve 821/0052

Table 1


Stud kit 324/2070 Inlet gasket – 8 hole 5005-015 3” BSP Blank cap with PTFE washer 10303PS Slotted adaptor flange 368/5219/3

Page 38

SPA052 REV00-13.10.11

4” 90° Pneumatic Cleanflow Footvalve

Part Number : 875/4000SS





SparesTM



89

2928

2726

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16 Spring washer (2) 5113-008 17 Crank arm weld assembly 324/8105 18 Pneumatic cylinder assembly 875/2110 19 Bracket 875/4115 20 Split pin 5220-008 21 Clevis pin 875/2122 22 Plain washer 5113-006 23 Countersunk screw 5111-019 24 Retaining washer 20370 25 Hex head bolt (2) 5111-022 26 Stuffing clamp flange 845/0060 27 Viton O ring 5005-336 28 Perfluoroelastomer O ring 5005-384 29 PTFE O ring 5005-008


1 Body 875/41102 Spring boss gasket 5005-8463 Spring assembly 875/00504 Spring washer (2) 5113-0085 Clamp screw (2) 845/00176 Poppet 875/00407 Fortyt O ring 5005-3498 PTFE bottom bush seal 845/00649 Bottom seal energizer 845/0063

10 Lifting fork 875/001011 Retaining pin 845/001512 Perfluoroelastomer O ring 10133PHT13 PTFE spindle bearing 845/006214 Main spindle 875/020015 PTFE spindle stuffing seal 845/0061

Associated Parts


Tank pad 854/9000Stud kit 875/2040Bolting kit – 8 hole outlet 468/1100Inlet gasket – 8 hole 5005-467Outlet gasket 5005-468

Page 39

SPA029 REV03-14.07.09

2” Short Profile Footvalve for compressed liquefied gasPart Number : 802/0010X

Spare Parts

SEAL KITS 252/50SK : parts marked370/33SK : parts marked

252/50RK : parts marked 370/33RK : parts marked

REPAIR KITS


SparesTM




1 M10 self locking nut 5112-008 2 M10 washer 5113-009 3 Handle 370/3306 4 Disc spring (3) 5113-038 5 M6 hex head bolt (4) 5111-022 6 M6 spring washer (7) 5113-008 7 Clamp plate 370/3305B 8 Neoprene O ring 5005-216 9 Neoprene O ring 5005-866N 10 Spindle bush 370/3307B 11 Spindle seal 359/2007 12 PTFE ball seal (2) 370/3302 13 2” Footvalve body 252/5065X 14 Fluorosint bearing pad 252/0580 15 Push stem 252/0525 16 Poppet spring 5104-826 17 Bottom spring pad 252/0526 18 Spider stem guide 252/3165 19 Spindle guide bush 252/0589 20 Poppet head 252/0586 21 M5 castle nut 5112-020 22 Pilot seal retainer 252/0579 23 Pilot seal 252/0583 24 PTFE main seal 252/0563 25 Seal clamp 252/0588 26 M5 sockethead capscrew (3) 5111-118 27 Liquid phase spring 5104-824L Gas phase spring 5104-821G 28 Spring location washer 252/0511 29 Push stem guide bush 252/0565 30 Bottom guide bush 252/0506B 31 Spindle 252/0504 32 Bottom stem seal 359/4007 33 Spacer ring 359/4012


34 Spacer ring 252/0512 35 Top gland seal 359/4013 36 Top seal bush 252/0507 37 Top guide bush 252/0502B 38 M6 hex head bolt (3) 5111-022 39 M6 countersunk screw 5111-018 40 Retaining washer 20370 41 Handle weld assembly 252/3520 42 Stuffing plate 252/5058B 43 Neoprene O ring 5005-216 44 Split bearing 252/0517 45 Neoprene O ring 5005-217 46 Operating cam 252/0527 47 M10 washer 5113-009 48 Split pin (2) 5118-011 49 M12 stud (4) 370/3314 50 50mm ball 370/3301 51 Body seal 370/3303 52 M16 full nut (4) 5112-003 53 M16 spring washer (4) 5113-012 54 M12 spring washer (4) 5113-010 55 M12 full nut (4) 5112-006 56 2” gas ball valve body 370/3368 57 CNAF/PTFE envelope gasket 5005-726 58 3.25” ACME outlet 252/2069 1.75” ACME outlet 252/2084 59 PTFE seal (3.25” ACME) 5005-877 PTFE seal (1.75” ACME) 5005-878 60 3.25” ACME cap plug 252/2076 1.75” ACME cap plug 252/2086 61 3.25” ACME dust cap 252/2075 1.75” ACME dust cap 252/2085 62 Retaining ring clip (3.25” ACME) 5120-027 Retaining ring clip (1.75” ACME) 5120-028 63 M16 hex head bolt (4) 5111-090 64 Spindle 370/3320 65 Bottom bush 370/3321

Above view shows liquid phase valve

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Page 40

SPA030 REV02-15.07.09

3” to 2” Liquid Phase Short Profile FootvalvePart Number : 803/0020X

Spare Parts Spare Parts

SEAL KITS 370/33SK : parts marked253/50SK : parts marked

370/33RK : parts marked 253/50RK : parts marked

REPAIR KITS


33 M6 full nut (6) 5112-012 34 Handle weld assembly 252/3520 35 M6 countersunk socket screw 5111-019 36 Retaining washer 20370 37 M6 stud (3) 252/0594 38 Stuffing plate 252/5052 39 Top guide bush 252/0502 40 Top gland seal 359/4013 41 Spacer ring 359/4012 42 Spindle 253/0504 43 Bottom spindle guide 253/0506 44 Operating cam 253/0527 45 M10 washer 5113-009 46 Split pin (2) 5118-011 47 Pilot spring 5104-815 48 Push stem guide bush 253/0565 49 Snap ring 5120-006 50 Spring location washer 252/0584 51 Poppet clamp 253/0588 52 PTFE main seal 253/0563 53 Poppet head 253/0586 54 Pilot seal retainer 252/0579 55 M5 castle nut 5112-020 56 Pilot seal 252/0583 57 M5 sockethead capscrew (3) 5111-118 58 Poppet guide bush 252/0589 59 Excess flow spring 5104-816 60 Spider stem guide 253/3155 61 Bottom spring pad 252/0526 62 Push rod 253/0525 63 Fluorosint bearing pad 252/0580 64 3” gas footvalve body 253/5075L


1 M10 self locking nut 5112-008 2 M10 washer 5113-009 3 M6 hex head bolt (4) 5111-022 4 M6 spring washer (4) 5113-008 5 Handle 370/3306 6 M16 belleville Washer (2) 5113-038 7 Clamp plate 370/3305 8 Spindle seal 359/2007 9 Spindle bush 370/3307 10 Bottom bush 370/3321 11 Spindle 370/3320 12 2” gas ballvalve body 370/3365 13 PTFE envelope gasket 5005-726 14 3.25” ACME outlet 252/2070 15 PTFE seal 5005-877 16 Retaining ring clip 5120-027 17 3.25” ACME cap plug 252/2076 18 3.25” ACME dust cap 252/2075 19 M16 hex head bolt (4) 5111-090 20 M16 spring washer (4) 5113-012 21 M16 half nut 5112-021 22 M16 full nut (3) 5112-003 23 Body seal 370/3303 24 PTFE ball seal (2) 370/3302 25 50mm ball 370/3301 26 M12 full nut (4) 5112-006 27 M12 stud (4) 324/2041 28 M12 spring washer (4) 5113-010 29 Bottom stem seal 359/4007 30 Spacer ring 252/0512 31 Top seal bush 252/0507 32 M6 spring washer (3) 5113-008


SparesTM



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Page 41

SPA028 REV01-14.07.09

Spare Parts

80mm Internal Gas Relief Valve

Part Number : 006/2XXX5


Associated Parts

Springs and Spring Locators

Please note that the top and bottom spring locators are manufactured to suit the dimensions of the spring pair. We advise that you contact our Sales department for spring information.

SELF ADHESIVE DECALPart No. 005/DECALText in English, German & French


1 M20 x 1.5mm lock nut 5112-036 2 Cowl retaining washer 055/0135 3 Cowl 055/0130 4 M20 x 1.5mm full nut 5112-033 5 M20 spring washer 5113-016 6 Poppet head 055/0117 7 Main seal 5005-825 8 Poppet stem assembly 055/0120 9 Body weld assembly (006/2XXX5) 055/0250

10 Spindle guide bush 055/0115 11 Stop collar 055/0113 12 Retaining ring clip 055/0114 13 PTFE gasket (supplied separate) 5005-81X 14 Top spring locator (see below) 055/0116X 15 Spring pair (see below) 8104-XXXX 16 Bottom spring locator (see below) 055/0110X 17 Spring nut 055/0020 18 M6 x 8mm grubscrew 5111-133 19 Tamper wire 055/0060 20 Stainless ferrule SF2.5


Pressure gauges to suit various valve pressures

Various – please contact our Sales team

PTFE gasket (006/2XXX0) 5005-818 PTFE gasket (006/2XXX5) 5005-812


SparesTM



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Page 42

SPA027 REV01-14.07.09

Spare Parts

80mm Internal Gas Relief Valve & Bursting Disc HolderPart Number : 005/2XXX5



1 M20 x 1.5mm lock nut 5112-036 2 Cowl retaining washer 055/0135 3 Cowl 055/0130 4 M20 x 1.5mm full nut 5112-033 5 M20 spring washer 5113-016 6 Poppet head 055/0117 7 Main seal 5005-825 8 Poppet stem assembly 055/0120 9 M12 full nut (8) 5112-006

10 M12 spring washer (8) 5113-010 11 Body weld assembly 055/0100 12 Top spring locator see note 055/0116X 13 Spindle guide bush 055/0115 14 Stop collar 055/0113 15 Retaining ring clip 055/0114 16 Spring pair see note 8104-XXXX 17 Bottom spring locator see note 055/0110X 18 Spring nut 055/0020 19 M12 stud (8) 055/0050 20 Retaining wire 055/0060 21 Stainless ferrule SF2.5 22 M6 x 8mm grubscrew 5111-133 23 PTFE gasket 5005-826 24 Burst disc holder 055/0150 25 11mm ball 055/0031 26 ¼” BSP taper plug 5128-009 27 Ball seal 055/0030 28 Spring 5104-115 29 PTFE tank seal (sold separately) 5005-812 30 Burst disc (sold separately) various 31 Bursting disc support flange 044/1034 32 8mm Belleville washer (40) 5113-020 33 Anti rotation tab (5) 055/0025 34 Hex bolt (10) 5111-011

Associated Parts


Pressure Gauges to suit various valve pressures

Various – please contact our Sales team

CNAF/PTFE gasket (005/2XXX0) 5005-815 PTFE gasket (005/2XXX5XX) 5005-812

Springs and Spring Locators

Please note that the top and bottom spring locators are manufactured to suit the dimensions of the spring pair. We advise that you contact our Sales department for spring information.

SELF ADHESIVE DECALPart No. 005/DECALText in English, German & French


SparesTM



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Page 43

SPA031 REV01-15.11.05

Spare Parts

Spare Parts

ACME Outlet Assemblies - 1.75” & 3.25”


Part Number : 252/2077Description Part No.

3.25” ACME outlet 252/2070 3.25” ACME dust cap 252/2075 3.25” ACME cap plug 252/2076 PTFE seal for 3.25” ACME dust cap 5005-877 Retaining ring clip for 3.25” ACME 5120-027 Captivating wire 425/0004

3.25” ACME out le t sp igot complete with cap and PTFE

seal. Drilled 4 x 18mm holes o n a 1 2 7 m m P C D . Manufactured in 316 stainless steel.

This assembly is suitable for liquid phase applications.


1.75” ACME outlet 252/2080 1.75” ACME dust cap 252/2085 1.75” ACME cap plug 252/2086 PTFE seal for 1.75” ACME dust cap 5005-878 Retaining ring clip for 1.75” ACME 5120-028 Captivating wire 425/0004

1.75” ACME outlet spigot complete with cap and PTFE seal. Drilled 4

x 18mm holes on a 127mm PCD. Manufactured in 316

stainless steel.

This assembly is suitable for gas phase applications.


SparesTM



Page 44

SPA026 REV01-12.03.14

1” BSP Minnow Relief Valve - Pressure Only

Part Number : 65/XXX00 Spare Parts


1 Retaining clip (below 10 PSI/0.69 Bar) 5120-015 Retaining clip (above 10 PSI/0.69 Bar) 5120-021 2 Top cap 179/0010 3 Pressure spring See Table 1 5104-XXX 4 Pressure plate See NOTE 179/0050XX 5 Pressure o ring See Table 2 & NOTE 5005-XXX 6 Body 179/0100 7 PTFE gasket 5005-553

SEAL KIT - 65/XPSK contains parts marked (Part number varies according to seal material)




®

1

2

3

4

5

6

7

Associated Parts


600/1025 1” tank weld-in socket 600/1026 1” tank weld-in nipple 179/0300 1” Clamped type gauze ring

TABLE 1

TABLE 2 - See NOTE

NOTEPlease note that additional tooling is required to peen the pressure o ring into the pressure plate.When a pressure o ring requires replacing, Fort Vale strongly recommends the purchase of a pressure plate with a factory-fit pressure o ring. (See Table 2)

Common Pressure Settings Pressure Spring Part No.

3 PSI (0.21 Bar) 5104-653 6 PSI (0.41 Bar) 5104-656 9 PSI (0.62 Bar) 5104-659 30 PSI (2 Bar) 5104-695

Pressure springs are available from 1 PSI (0.07 Bar) to 45 PSI (3.10 Bar)

Seal Material Pressure o ring Pressure plate with o ring

Viton 5005-552 179/0050VS EPDM 5005-651 179/0050ES Perfluoroelastomer 5005-585 179/0050PERS Silicone 5005-615 179/0050SS

Page 45

SPA025 REV00-01.08.05

¾” BSPT Steam Tell-Tale Valve

Part Number : 56/0XXX0 Spare Parts

¾” BSPT Steam Relief Valve

Part Number : 53/0XX00 Spare Parts

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2

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7


1 M5 nut 5112-010 2 Poppet head 54/00003 3 Viton O ring 5005-650 4 Body 54/00001 5 Spring Part no. varies 5104-XXXA 6 Spring locator 54/00002 7 M5 cap screw 5111-128

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2

3

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6


1 Cap 58/03650 2 Setscrew 5121-001 3 Inner spring * See note 5104-90XX 4 Outer spring * See note 5104-9XXX 5 Poppet assembly with Viton GF seal

* See note 58/0362X

6 Body 58/03640


SparesTM



Page 46

SPA019 REV02-04.12.13

2½” BSP Super Maxi Relief Valve

Part Number : 010/1XXXX (pressure/vacuum - Illustrated)

Part Number : 010/1XX00 (pressure only - not shown)

*Note: Part no. varies according to valve specification. -SEAL KIT 000/1PVSK contains parts marked

Spare Parts - Pressure/Vacuum versionItem Description Part No.

1 Stainless steel plug 10978 2 Cap 1760/0005 3 Setting locking grubscrew 5121-001 4 Pressure springs *See Table 1 6104-XXXX 5 M8 half nut (2) 5112-004 6 Vacuum spring pad 1860/0005 7 Vacuum spring *See Table 2 7104-XXX 8 Spring pad 10986/3 9 Pressure plate *See Note 1860/005X

10 Fortyt pressure O ring *See Note 5005-101 11 Fortyt vacuum O ring *See Note 5005-108H 12 Vacuum poppet 10983V/3 13 Body 1860/0100 14 Rubber/PTFE envelope seal 5005-046

Associated Parts

*Note: Part no. varies according to valve specification.-SEAL KIT 000/1PSK contains parts marked

Spare Parts - Pressure Only versionItem Description Part No.

1 Stainless steel plug 10978 2 Cap 1760/0005 3 Setting locking grubscrew 5121-001 4 Pressure spring *See Table 1 6104-XXXX 5 Fortyt pressure plate *See Note 1860/0058 6 Fortyt pressure O ring *See Note 5005-101 7 Body assembly 1860/0100 8 Rubber/PTFE envelope seal 5005-046

1413109


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2

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9

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TABLE 2 Common Vacuum Setting Vacuum Spring Part No.

6.2”Hg (0.21 Bar) 7104-012

TABLE 1 Common Pressure Settings

Pressure Spring Part No.

31.8 PSI (2.19 Bar) 6104-0252 48 PSI (3.31 Bar) 6104-0112 & 6104-0252 53.8 PSI (3.71 Bar) 6104-0422 (Pair) 63.8 PSI (4.40 Bar) 6104-0485 (Pair)



®


600/1000 2½” BSP weld-in socket 176/7020 Adaptor assembly for bursting disc 176/3150 Tank weld-in pad 176/7001 Adaptor flange for bursting disc 862/XXXX 65mm bursting disc – full range available 5005-398 CNAF/PTFE gasket to suit weld-in

pad/adaptor flange 92X/07XXXX 0-100 PSI pressure gauge – contact Sales

for details of full range 176/2900 Removable flameproof gauze 176/6000 Gauzed cowl

Pressure springs are available from 2 PSI to 75 PSI (0.14 Bar to 5.17 Bar).Vacuum springs are available from 0.5"Hg to 26"Hg(0.02 Bar to 0.88 Bar)

Page 47

SPA021 REV00-26.07.05

80mm Flanged Super Maxi Relief Valve - Pressure Only

Part Number : 013/1XX0080X

SEAL KIT - 000/1PSK80 contains parts marked

Spare Parts


1 Plastic plug 10978 2 Top cap see below 1760/000X 3 Setting locking grubscrew 5121-001 4 Spring pair see below 6104-0XXX 5 Pressure plate see below 1860/006X 6 Fortyt O Ring 5005-104 7 Body see below 1860/080X

Pressure Setting

Pressure Springs

Top Cap Pressure Plate

31.8 PSI 6104-0310 1760/0005 1860/0060 48 PSI 6104-0485 1760/0005 1860/0060 53.8 PSI 6104-0570 1760/0005 1860/0060 63.8 PSI 6104-0665 1760/0007 1860/0062

Flange Drilling Body 013/1XXXX800 1860/0800 013/1XXXX801 1860/0801 013/1XXXX805 1860/0805 013/1XXXX807 1860/0807 013/1XXXX808 1860/0808

Associated Parts


921/07BBSP 0-100 PSI pressure gauge, bottom entry, brass internal parts

921/07RBSP 0-100 PSI pressure gauge, rear entry, brass internal parts

920/07BBSP 0-100 PSI pressure gauge, bottom entry, stainless steel internal parts

176/2900 Removeable clamped gauze 864/XXXX 80mm bursting disc 311/3700 Stud kit (4 x M16)

Part No. Flange Drilling Weld-in Flange

Gasket

013/1XXXX800 DIN 65 PN 10 176/3250 5005-332 013/1XXXX801 DIN 80 PN 6 176/3158 5005-334 013/1XXXX805 3” ASA 150 176/3125 5005-204

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7


SparesTM



Page 48

SPA020 REV00-26.07.05

80mm Flanged Super Maxi Relief Valve - Pressure/Vacuum

Part Number : 013/1XXXX80X

SEAL KIT - 000/1PVSK80 contains parts marked

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13

Associated Parts


921/07BBSP 0-100 PSI pressure gauge, bottom entry, brass internal parts

921/07RBSP 0-100 PSI pressure gauge, rear entry, brass internal parts

920/07BBSP 0-100 PSI pressure gauge, bottom entry, stainless steel internal parts

176/2900 Removeable clamped gauze 864/XXXX 80mm bursting disc 311/3700 Stud kit (4 x M16)

Part No. Flange Drilling Weld-in Flange

Gasket

013/1XXXX800 DIN 65 PN 10 176/3250 5005-332 013/1XXXX801 DIN 80 PN 6 176/3158 5005-334 013/1XXXX805 3” ASA 150 176/3125 5005-204

Pressure Setting

Pressure Springs

Top Cap Pressure Plate

31.8 PSI 6104-0310 1760/0005 1860/0061 48 PSI 6104-0485 1760/0005 1860/0061 53.8 PSI 6104-0570 1760/0005 1860/0061 63.8 PSI 6104-0665 1760/0007 1860/0066

Flange Drilling Body 013/1XXXX800 1860/0800 013/1XXXX801 1860/0801 013/1XXXX805 1860/0805 013/1XXXX807 1860/0807 013/1XXXX808 1860/0808

Spare Parts


1 Plastic plug 10978 2 Cap see below 1760/000X 3 Setting locking grubscrew 5121-001 4 Pressure spring pair see below 6104-XXXX 5 M8 lock nut (2) 5112-004 6 Vacuum spring pad 1860/0005 7 Vacuum spring 7104-012 8 Spring pad 10986/3 9 Pressure plate see below 1860/006X

10 Fortyt pressure O ring 5005-104 11 Fortyt vacuum O ring 5005-108H 12 Vacuum poppet 10983V/3 13 Body assembly see below 1860/080X


SparesTM



Page 49

SPA023 REV01-11.03.14

2½” BSP Twinact Relief Valve - Pressure Only

Part Number : 20/XXX00 Spare Parts

Associated Parts

C SPANNER : 400/3000 For fitting & removal of reliefvalves, size range 1¼” to 3”.




®

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TABLE 1

Common Pressure Settings Pressure Springs

28 to 30 PSI (1.93 Bar to 2.07 Bar) 5104-529



1 Stainless steel plug 10978 2 Top cap 10967/1 3 Grub screw 5121-001 4 Pressure spring See Table 1 5104-XXX 5 Pressure plate See NOTE 175/XXXX 6 Pressure o ring See Table 2 & NOTE 5005-XXX 7 Body assembly 10951 8 Rubber/PTFE envelope gasket 5005-046

SEAL KIT - contains all parts marked Part number 20/1PSK contains Fortyt O ringPart number 20/0PSK contains Viton O ring

NOTEPlease note that additional tooling is required to peen the pressure o ring into the pressure plate. When a pressure plate needs replacing, Fort Vale strongly recommends the purchase of a pressure plate with a factory-fit pressure o ring. (See Table 3)

TABLE 2 - See NOTE

Seal Material Pressure o ring

Fortyt 5005-101 Viton 5005-102

TABLE 3

Seal Material Pressure Plate Pressure plate with o ring

Fortyt 175/0111 175/0111F Viton 175/0121 175/0121V


600/1000 2½” Tank weld in socket 176/3150 2½” Tank weld in flange 130/5000 2½” Clamped type gauze ring 5005-027 PTFE tank seal 5005-026 CNAF tank seal

Page 50

SPA022 REV01-11.03.14

2½” BSP Twinact Relief Valve - Pressure/Vacuum

Part Number : 20/XXXXX Spare Parts




®

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1 Item Description Part No.

1 Flanged button screw 5111-9812 2 Top cap 10967/1 3 Grub screw 5121-001 4 Pressure spring See Table 1 5104-XXX 5 Spring pad assembly 130/0010 6 Vacuum spring See Table 2 5104-XXX 7 Pressure plate See NOTE 175/00XXX 8 Pressure o ring see Table 3 & NOTE 5005-XXX 9 Vacuum o ring see Table 3 5005-XXX 10 Vacuum poppet 10983V 11 Body 10951 12 Rubber/PTFE envelope gasket 5005-046

NOTEPlease note that additional tooling is required to peen the pressure o ring into the pressure plate. When a pressure plate needs replacing, Fort Vale strongly recommends the purchase of a pressure plate with a factory-fit pressure o ring. (See Table 4)

SEAL KIT - contains all parts marked Part no. 20/1PVSK contains Fortyt O rings Part no. 20/0PVSK contains Viton O rings

TABLE 3 - See NOTE Seal Material Pressure o ring Vacuum o ring Fortyt 5005-101 5005-108H Viton 5005-102 5005-107

TABLE 4 Seal Material Pressure plate Pressure plate

with o ring Fortyt 175/0061 175/0061F Viton 175/0031 175/0031V

TABLE 1


Common Pressure Settings Pressure Springs

28 to 30 PSI (1.93 Bar to 2.07 Bar) 5104-529

TABLE 2

Vacuum springs are available from 0.5"Hg (0.02 Bar) to 28"Hg (0.94 Bar)

Common Vacuum Settings Vacuum Springs 0.5” Hg (0.02 Bar) 5104-560 1” Hg (0.03 Bar) 5104-561 3” Hg (0.10 Bar) 5104-563

Associated Parts


600/1000 2½” Tank weld-in socket 176/3150 2½” Tank weld-in flange 130/5000 2½” Clamped type gauze ring 5005-046 Rubber/PTFE tank seal 5005-026 CNAF tank seal (high temp. application)


Page 51

SPA024 REV00-26.07.05

1½” BSP Uniact Relief Valve - Vacuum Only

Part Number : 47/XXXXXA


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Spare Parts - Vacuum Only


1 Cap 10217/1 2 M6 button screw (2) 5111-611 3 M6 spring washer (2) 5113-008 4 Gauze ring 10204 5 M8 half nut 5112-004 6 Spring pad 10215 7 Spring (see table 1) 5104-XXX 8 O ring (see table 2) 5005-XXX 9 Poppet 10983V 10 Body 10213 11 CNAF gasket 5005-011

Part No. 47/XXXXXAGZ illustrated

TABLE 1Vacuum Setting Vacuum Spring

1” Hg 5104-601


600/1010 1½” tank weld-in socket 176/2660 50mm DIN 11851 milk fitting socket 176/2670 50mm DIN 11851 milk fitting nut 10217/1 Pressed stainless steel cap 10217/1GZ Pressed stainless steel cap with gauze

Associated Parts

1½” BSP Uniact Relief Valve - Pressure Only

Part Number : 47/XXX00A

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2

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Part No. 47/XXX00AGZ illustrated

Spare Parts - Pressure Only


1 Cap 10217/1 2 M6 button screw (2) 5111-611 3 M6 spring washer (2) 5113-008 4 Gauze ring 10204 5 Poppet 10983V 6 O ring (see table 2) 5005-XXX 7 Body 10213 8 Spring (see table 1) 5104-XXX 9 Spring pad 10215 10 M8 half nut 5112-004 11 CNAF gasket tank seal 5005-011

TABLE 1

Pressure Setting Pressure Spring

30 PSI 5104-630

TABLE 2O ring Material Temp. Range Vacuum Seal Viton -20°C to +200°C 5005-107 Fortyt -55°C to +200°C 5005-108H Perfluoroelastomer -15°C to +260°C 5005-764 EPDM -20°C to +150°C 5005-255 High Temp. Fortyt -55°C to +260°C 5005-108HPFA


SparesTM



Page 52

Fort Vale UKHead Office & Manufacturing PlantTel : +44 (0)1282 687120Fax : +44 (0)1282 687110Email : [email protected]

Fort Vale USATel : +1 281 471 8100Fax : +1 281 471 8116Email : [email protected]

Fort Vale NetherlandsTel : +31 (0)180 483333Fax : +31 (0)180 410797Email : [email protected]

Fort Vale Russian FederationTel : +7 916 682 0947Email : [email protected]

Fort Vale P.R. ChinaTel : +86 21 6442 1367Fax : +86 21 6442 1376Email : [email protected]

Fort Vale SingaporeTel : +65 6515 9950Fax : +65 6515 3034Email : [email protected]

Fort Vale AustraliaTel : +61 7 3310 4854Email : [email protected]

www.fortvale.com

All goods supplied will be subject to Fort Vale Engineering Ltd Terms and Conditions of Sale (Ref. FV4) which are available upon request, or may be viewed at www.fortvale.com.

Please note that this brochure and the contents herein remain the property of Fort Vale Engineering Limited.

This brochure may not be copied or reproduced, or the information contained herein divulged to any third party without the prior written permission of Fort Vale Engineering Limited.

Repair/refurbishment/resetting of Fort Vale valves may be carried out only by trained and authorised personnel. Fort Vale Engineering Limited shall not, in any circumstances, be liable for injuries, losses, expenses or damage, direct or consequential, sustained by the buyer or any person which may in any degree be attributable to the adoption, either by the buyer or any third party, of technical or other information, data or advice given on behalf of Fort Vale Engineering Limited or however otherwise caused in relation to the use of its products in accordance with Fort Vale Engineering Limited’s recommendation.

The specifications included in this catalogue are intended to be generic and must be interpreted as equivalent or functionally equivalent. The identification of many items is facilitated by illustrations (photographs and line drawings). The mention of, or reference to specific companies, national standards, or trade names, including those that might appear on the photographs, is intended for illustration purposes only. It does not imply an endorsement, preference or availability of any specific standard, brand or supplier.

The data and information contained herein is being provided for information only and without responsibility, and Fort Vale Engineering Limited makes no representations or warranties, either expressed or implied, as to the accuracy, completeness, or fitness for a particular purpose. Fort Vale Engineering Limited does not accept any responsibility or liability with regard to the reliance on, or use of this data and information.

REV10_19.03.18

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Spares - Fort Vale

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