LOADING BAY EQUIPMENTS

Dock Levelers

Dock Seals / Shelters

Professional design, technology innovation, safe and efficient

TM

Contents

AZ-DLH Hydraulic Dock Levelers

Masonry work for Dock Levellers with framework

AZ-ADL Aluminum dock leveler

AZ-DSH Dock Shelters

AZ-DS Dock Seals

AZ-DSI Inflatable Dock Shelters

AZ-DH Dock House

Standard Loading Point

Accessories

3 - 4

5 - 6

7 - 8

9 - 10

11

12

13 - 14

17

18

AUTOZON is well- established manufacturers of Residential, Commercial & Industrial Entrance Automation, enriched with high technical resources and intelligent systems. Our factory is specialized with design, R&D manufacturing, marketing, install, after-sales service.

The products like High speed door, Rolling shutter, Aluminium retractable gate, Automatic sliding gate, Automatic swing gate, Boom barrier, Dock leveler, Motorized curtain, Automatic sliding & Swing door which are developed in our manufacturing unit.

These products are mainly used in Food &Chemical Industry, Machinery, Textile, Automobile, Steel, Auto assembly, Supermarket, cold storage, logistics, warehouses, etc..All series of products accessories are available with us based on client requirement. We provide a best products with high international standards, and instant product service.

We strictly follow the concept of "quality first, customer foremost " which is the main principle of corporate. we endeavor perfect model, extraordinary quality, innovative cutting-edge technical support", and expect to provide you with more competitive products, advanced technologies and best service. We sincerely hope to co-operate with all customers to make progress collectively with time and build a vibrant future.

TM

2TM TM

1

Hydraulic Dock Levelers

Swinging Lip

Single plate 16mm thickness more rugged and durable, does not produce stress cracking problems

Main plate profile

It consists of 8-12 C type steel profiles according to plate width. The structure ensures strength and resistance to torsion of the main plate.

Piston

Main piston for upper plate and small piston for lip

Hydraulic unit

100% origin imported hydraulic unit High closeness, stable working

Maintenance strut

The Maintenance strut is to protect the workers during cleaning and repair process to ensure better safety standard.

Safety Valve

Security block: in case of accidental moving of the truck,the dock leveller will be blocked with a short stroke

Optional Parts

◇ 220V. 1PH. 50HZ

◇ Dual hydraulic lifting system

◇ Open type hinge

◇ Non-standard load,sizes,colors

◇ Brush \ Vinyl Seal

◇ Galvanized treatment

◇ 500mm long tip board, 600mm depth base pit

◇ Lip with side flaps

◇ Interlocking between sectional door and locked vehicle setting

Operation very convenient, make the loading and unloading job easy and fast, improve Logistic Efficiency.

Technical Specifications

Standard Sizes (W x L x H) 1980x2210x500mm

Dynamic load/Uniformly distributed load 6000kg/10000kg

Adjust Range +350mm/-300mm

Thickness of upper plate 8mm thickness

Swinging Lip 16mm thickness fully steel plate

Standard color dark gray/ Black

Support Frame hydraulic power unit

Power system +50oC/-25oC

Working temperature 120bar

Oil tank 5L

Control box 24Volts, IP65

Security Safety Valve, Full range protection sheet,-Maintenance support rod

AZ-DLH

3 4TM TM

Dock leveler Construction Pit

Structural components

Dock leveler structure picture / dimension chart

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

11

11

12

13

14

15

16

17

18

19

20

21

TEMPLATE

CABLE PIPING

ELECTRIC HYDRAULIC STATION

BACK EDGE PLATE 80*80*10 mm

ROOF

CABLE PIPE LOCATION

GALVANIZED SECURITY BARRIER

20mm C CHANNEL

MOTOR SUPPORT FRAME

SIDE EDGE PLATE 60*60*5mm

ROTATING STRAP

PERPENDICULAR WALL SURCAFE AGAINST PIT

LEFT SHAFT

WELDED FRONT PLATE

AXIS LOCATING PIN

FRONT EDGE PLATE 60*60*5mm

RIGHT SHAFT

SIDE EDGE PLATE 60*60*5mm

ROTATING STRAP CYLINDER

ANGLE BOLT

ROTATING STRAP CYLINDER PISTON

SMOOTHENED 20mm WALL SURFACE

CYLINDER PISTON

CYLINDER BOLT

GALVANIZED SECURITY BARRIER

MAIN CYLINDER BRACKETS

TAIL PLATE ROTATION

SHAFT SLEEVE OF TAIL PLATE ROTATION

MAIN CYLINDER CONNECTING SHAFT

MAIN CYLINDER

MAIN CYLINDER SUBSHAFT

SHAFT SLEEVE OF MAIN CYLINDER SUBSHAFT

Installation Steps

Size Data

1 2 3 4

Choosing the length of levelers depends on Choosing the width of the levelers depends on the width of the vehicle

1. The height of the trailer bed2. The height of the platform3. The types of handling equipment (eg.forklifts,pallet trucks,etc.)

Considering the efficiency of the end loading process when the truck is fully loaded and when the trailer bed is lower than the platform.

A ±3mm

B ±3mm

C ±3mm

基坑底面Base Pit

W1

W L

L1

Leveler Sizes Leveler Length L Base Pit sizes ALeveler Width W Tip Length L1 Base Pit sizes B Base Pit sizes C

6′x 8′ 2210 18801830 400 2210 500

6.5’ x 8’ 2210 20301980 400 2210 500

7’ x 8’ 2210 21802130 400 2210 500

6’ x 10’ 2860 18801830 400 2860 500

7’ x 10’ 2860 21802130 400 2860 500

2000 x 2000 2000 20502000 400 2000 500

2000 x 2500 2500 20502000 400 2000 500

Special sizes can be custom made.

5 6TM TM

Vertical dock leveler

● It applies to pharmacy industry, food industry, cold storage and other industries which have special requirement for environment.

● It lies vertically and can protect the doors. It can reduce damages and energy consumption.

● It requires little maintenance.

AZ-DLV

Dock Leveler with telescopic lip

● A dock leveller bridges the gap between the floor and the lorry bed enabling loading/unloading operations.

● Once the upper plate is lifted, the lip is positioned on the loading part of the lorry and follows the up-and-down movements of the vehicle during loading operations.

● Front lip of 1000 mm, made of robust anti skid steel sheet 12 mm thick + 2mm ribs with Reinforcements underneath, with a beveled front part folded in order to create the best adhesion to the loading part of the truck.

AZ-DLT

Edge dock leveler● It is suitable for developed railway platform without and preinstalled foundation ditch.

● Manual driven or hydraulic pressure power driven.

● Easy operation and conform to human system engineering principle.

● Made of weathering resistant steel or aluminum alloy material, it is strong and durable.

EOD

Aluminum dock leveler

● This product is suitable for the place with a small height difference between the truck and platform. It is a simple, reliable and economic loading/unloading product. With load 4T, Aluminium Manual dock leveler satisfies the need of most of the city distribution centers and it is particularly suitable for logisticdistribution centers such as catering logistics, fresh logistics and business supermarket distribution, etc.

● When the truck stops near the platform, Put the lip onto the truck board by pulling the rope,then the transport vehicles can go to the carriage to load and unload goods directly , safely and efficiently.

Characteristics Technical parameter

● Easy operation, which makes the loading and unloading process more conveniently, faster andimproves the logistics efficiency

● Strong stability, Easy installation, and no maintenance required

● Long service life

● Good economic performance, no need to make pit

● Dynamic load : 4000kg

● Lip : Special Aluminum alloy

● Height adjustment range : Adjust according to the height of platform (450mm / 650mm /850mm)

● Pedal lock : Integral galvanized sheet with a thickness of 1.5 millimeters

● Safety system: self-locking device.

AZ- ADL

7 8TM TM

Dock Shelters Strong And Durable

Application features

Side and top PVC curtains

Retractable frame structure

Surface PVC curtain

● It can cooperate with more vehicle types and requires less wall load-bearing capacity of the building.

Multiple choices that can meet your special needs

● The dock shelter is made of galvanized steel whose cross section is 60x30mm. The front and the back frame are connected by retractable rod. It can retract when the truck is pushing and go back to origin when the truck leaves.

● The side and top curtain is made of 1mm thickness PVC fabric. The weight is 750g/m .

● Breaking strength: 4000/4000 N/5cm2

● Tear strength: 580/500 N

● The front curtain is made of 3mm thickness PVC sheet. It has double reinforced nets inside. It has excellent crash resistance, flexibility and corrosion resistance performance.

● Top curtain height: 1000mm

● Side curtain width: 700mm

When truck touches dock to load goods, dock shelter can wrap the back of lorry to ensure a closeness and dustproof environment.

650

Standard Width (mm)

DSC

Maximum Door Width 3280mm; When platform height is over 1200mm,Dock Seals is more suitable for vehicle’s height ranges form 3500-4300mm

Width

3400

Hight

3500

Depth

650

Front Access Sizesof width

2000

Front Access Sizes of high

2500

Top wing length

1000

Side Wing Width

700

AZ-DSH

9 10TM TM

Dock Seals

It can offer high closeness function when there are uniform trucks.

Application features

Side and top PVC curtains

Retractable frame structure● Suitable for door shelter applications which have strict requirements for insulation, the same vehicle type and more wall load-bearing capability.

● We offer wide variety of Dock Seals design to suit different sizes of vehicle,such as: non-adjustable, adjustable, curtain hanging type, inflatable type etc.needs

● Electroplated steel plate liner or wood preservative pad, completely fit the wall, door seal is filled with high compressed sponge, density of cubic 30KG.

● Sectional dimensions: 300mm × 300mm

● The side and top curtain is made of 1mm thickness PVC fabric. The weight is 750g/m .

● Breaking strength: 4000/4000 N/5cm2

● Tear strength: 580/500 N

300

External dimensions

Inner dimension 300300

Inflatable Dock Shelter

Suitable for environment that requires high closeness.

Application features Structure and figures● It can cooperate with trucks of different size with good insulation effect. It is suitable for the applications which requires strict temperature scope, long docking process duration or the cold storages

● It consists of 2 side inflatable PVC fabrics and 1 top inflatable PVC fabric. Air inflation should be done by air blower 3 phase,380V. There is weight recovery unit inside that realizes opening and closing.

● Inflation time: 15 seconds

● Close time: 15 seconds

AZ-DS AZ-DSI

11 12TM TM

Application features Options

Structure features Other forms: Dock Tunnel

● It applies to cold storage due to its excellence performance in avoiding energy flow.

● Good closeness function in loading and unloading process.

● It doesn’t occupy any inside stock space, thus increasing space utilization.

● Spire structure can drain water better

● Different thickness and colors of roof and wall panel are available

● Optional Inflatable dock shelter

● The main frame consists of steel structure. The dock leveler is inside.

● The house consists of galvanized steel structure. The roof and walls consist of 40mm thickness insulation panel.

● The dock shelter is installed on the loading side.

● The sectional door can be installed in the front or back of the house according to customers’ needs.

● Dock Tunnel are designed for directly connecting the ware-house to the vehicle in the presence of a loading bay which stretches out be-yond the building.

● Retractable function

● Anti-wind and dust function in the loading and unloading process

Dock House The best choice for cold logistic, avoid energy flow at the largest rate, energy is money.AZ-DH

13 14TM TM

680mm

Application features Safe operation

Structure features

The dock is a dangerous region. Your Dock Levelers may have the following security risks！

Leave Early Truck Rollover

Floor Stand Collapse Truck Slip

When forklift driver enter and exit the truck repeatedly,the frequent movement may cause the truck to slip away even if the brakes is on. When this happen,the forklift and driver will fall off to the ground accidentally.

Truck driver will leave the container on the docking position using only floor stand. When forklift drives into the compartment,the heavy weight may cause the floor stand to collapse and cause injuries and damages to the forklift driver and the goods in the compartment.

When a fully loaded forklift entering the truck,the rapid driving speed may shake the truck and imbalance the truck position,this may cause the rear container to fall into lower position and the front container into higher position.

When forklift driver entering or pulling out from the truck driver thinks the loading is completed and pulls away without any alerts. This unproper leaving would cause the forklift driver falls off to the lane.

Options

● It is installed on the dock facade and floor. It prevents truck from moving by locking its anti-crash tail rod. Thus, the forklift can load or unload goods safely and steadily.

● Tension : 16000kg

● The button can automatically control start and exit procedure.

● The hook and locking device is safe and reliable during the loading process as it can fully adjust to the weight of the vehicle and prevent accidents or injuries.

● The alarm will go off when vehicle is not properly hooked into the locking position, to prevent potential injuries and risk.

● Signal lights are available to give clear direction for vehicle and forklift during operation.

● Manual operation.

● The PLC controlled circuit can simultaneously used for dock leveler and sectional door, achieving an integrated control box for a single use.

● PLC controlled circuit comes with additional parts such as photo eyes, pressure switches, etc.

Vehicle Restraints/Horizontal hook lock Safety is not an option Rotary hook lock/Vehicle Restraintsit is a must

15 16TM TM

Door sealmodel : DSCsize : 3400*3500*650

34001000

650

Industrial sliding doormodel : GSD-V4500size : 2400*3000

Unloading platformmodel：DL-HPlatform size：2000*2210*500Pit size： 2050*2210*500

2700-2800

4000-4100

3500

1000

Ordinary container truck

Platform heightrecommended height 1200-1400

Standard discharge(Schematic of truck shortage limiter)

Truck limiter

Standard Loading Point Optional Accessories

Impact Resistance Rubber

Platform Resistance Rubber

Led light for Positioning Indicator

Lip with side flaps

Impact Resistance Steel

Steel Crash Resistance Column

LED Traffic lights

Brush Seal \ Vinyl Seal

Optional Accessories

Reverse Positioning Indicator

Safety warning lights

Profile frame

Wheel Support System

Trailer Stand

Integrated control box

Special galvanized treatment

Note: the above is for reference only, can be customized according to customer requirements

Technology,performance and money saving are three “musts” Customers require of a product from AUTOZON. Years of experience on international markets have brought life to a highly professional team of designers which are able to meet specific requirements regarding this unique product of cutting-edge technology.

17 18TM TM

AUTOMATION ZONE

○ Bangalore - 7019660076

○ Chennai - 9994929764

○ Coimbatore - 9626155518

○ Mumbai - 9442009522

○ Cochin - 9787255518info@autozonind.in

0422 4273736, 0422 4973473

9894555518, 9894445101

www.autozonind.com

Office: 83, Raju Naidu Road,Sivanandha Colony,Coimbatore - 641012Tamil Nadu,India.

Factory: No:308/1A,Rajiv Gandhi Road,Sanganoor,Combatore - 641027Tamil Nadu,India.

TM

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