Product Presentation - Orion Industry
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Transcript of Product Presentation - Orion Industry
Product Presentation
Model: ZM-R720
• Repair Component Type:
BGA/QFP/QFN/CSP/SOP/LED etc
• Component size: 0.6 ~ 80MM
• Temperature Precision: 2~3 ℃
• Machine Movement: Automatically Remove / Mount
Component.
• Inbuilt Optical Alignment System Placing Precision:
0.015MM
• Laser Positioning Function for fast positioning
component and PCB.
• Highly Sensitive Mounting Pressure Control to
protect PCB from damage.
• Repair Success Rate: 99%+
Technical Specification
•Power: AC 220V±10% 50/60 Hz •Total Power: Max 5300W
•Heater power: Top heater 1200 W Bottom heater 1200 W
IR heater 2700 W
•Electrical materials:Intelligence Programmable •Electrical materials:Intelligence Programmable Controller
•Temperature control: K-type thermocouple (Closed Loop),
independence temperature control, accuracy within2~3℃
•Positioning: Laser Positioning and V-groove, PCB support
•PCB size: Max 410×370 mm•Dimensions:L640×W630×H900 mm•Sensors:1 pcs•Weight:68kg
◆ Three independent heating area, top hot air, bottom hot air and infrared heating. to
avoid motherboards from deformation and bubble during uneven heat;
◆ To meet the need of lead and lead free high temperature soldering;
◆ Temperature precision 2~3℃ , to make sure rework success rate up to 99%.
Hot Air & IR Heaters
Top hot air heater Bottom Hot air heater
Infrared Heating by Light Tubes with Glass Cover
Advantage: Faster Preheating; Easy to clean; More Safety
◆ Top heater “top air flow adjust “ knob to adjust the speed of the top air.
◆ Bottom nozzle height adjust for any irregular boards with components on the back.
◆ Two of the infrared heaters on the very left and right side is powered on/switch according to
the size of motherboards.
Hot Air & IR Heaters
Top Air Flow Adjust Infrared Heater Switch Bottom Nozzle Height
Adjustable Knob
◆ Top heating and mounting head 2 in 1, serve drive mode, Automatic Pick up & Place.
◆ Inbuilt Vacuum, Different Size of mounting head suckers available for all kinds SMD components, to
Replace Components size 0.6~80*80MM.
◆ High Performance for Micro SMD, Tiny BGA, Small Pixel Pitch LEDs etc.
Pick up & Place
Mount Head Up & Down Automatically Small Nozzle & Sucker for Small Components
◆ Top head automatic remove and mount chips, Inbuilt highly sensitive pressure sensor, to protect the PCB
from damage when top head go down.
Pick up & Place
Automatic Pick & Place
Mounting Pressure Control
◆ Nozzles For Focus Heating, Nozzle Customization Available. Small Nozzles(8*8mm, 10*10mm,etc) for Micro SMD rework.
◆ Tiny Suckers to pick up & place small components.
Nozzles & Suckers (Different Size)
Sucked SMD LEDs Beads with 4 Solder Pads Small Nozzles & Suckers
◆ Optical alignment system is CCD color display, image of PCB pads and chip solder balls
both shown on the high definition LCD monitor.
◆ Optical alignment system is power-driven to extend and retract, to avoid human force to damage after long term use.
Optical Alignment System
Optical Alignment Camera “Alignment “ Power-Drive Button
Alignment Top/Bottom LED light adjust
◆ Optical Alignment System with High Speed/Definition camera(Japan quality), to catch clear image of
both PCB pads and chip balls
◆ Micro Adjustment for Chip Angle, PCB Back and Forth, With precision within 0.015mm.
◆ Camera Auto Focus, the image is 54x zoom in, to see each point clearly.
Optical Alignment System
Optical Alignment (BGA/SMD)
◆ 15 inch High Definition LCD Monitor. (Microembed)
◆ BGA Balls and PCB Pads Imaging Clearly on Monitor
HD Definition LCD Monitor
Blue Point is BGA Balls
Yellow Point is PCB Pads
Optical Alignment (LED Beads)
◆ LED Lamp Beads Pads (4 Blue Pads) & PCB Pads (4 Yellow Pads) imaging and Alignment
◆ Micro Adjust for 100% alignment (Blue and Yellow Pads Point to Point)
Laser Positioning
◆ Laser Light for Fast PCB positioning, to help you fix PCB in the right place where chip is under the
top nozzle .
Laser Positioning
Motherboard Support
◆ V-groove support for regular boards; Universal flexible PCB fixtures for any shape irregular boards.
With supporting screw, to support PCB from all aspect, avoid deformation when welding.
◆ For PCB size 410*370MM.
PCB fixture
Supporting screw
Feeding Device (Only for Micro Components & LED)
◆ Only for Micro Components (like 01005), and LED Beads in tape package.
◆ Pick/Suck up components from the feeding device
Operation Interface
◆ 7 inch high definition touch screen with English and Chinese operation interface (optional).
◆ 8 segments setup of heating and cooling temperature, temperature curves can be downloaded or
printed by USB2.0.
◆ 1~50 groups temperature profile can be recorded and renamed.
Safety
◆ Powerful crossflow fan to cool the PCB after removing and soldering.
To prevent it from deformation and bubble.
Safety
◆ Equipped with “emergency” stop switch, meet the international safety standards.
◆ Power short-circuit leakage protection switch
◆ A grounded port and “danger” stickers to avoid any potential human hazards.
Rework 01005 Components
◆ The first and only machine which can rework 01005 components
◆ Imported special sucker from Japan
Spare Parts
◆ Nozzle size is optional, customized service is available for any size.
◆ Spare parts: 1Pcs hot air heater and 1pcs IR Light Tube (The only possible consumable parts, will send extra one to you. )