Product Catalog - Advanced Service And Parts

IMC-400A

ProductCatalog

Engine Heaters

Oil Heaters

Controls

Accessories

5

Section One

Industrial Tank StyleCoolant Heaters

4.25

4.6

1.5.25 (4X) HolesFor Mounting

Brackets

6

View of a Kim Hotstart TPS tank heater.This durable heater is assembled

with a built-in thermostat and 4–foot power cord.

• Molded from PolyphenyleneSulfide (PPS).

• Rust-free, resists corrosion,exceptional tensile strength.

• Vibration and shock tested toextreme limits to guaranteedurability.

• Greatly reduced heat loss formore efficient operation.

C US

Small Tank

HeatersHigh Impact Plastic

Single Phase

500-2000 Watts

120V & 240V

• Compatible with all chemicals.

• Incoloy element for longerservice life.

• Thermostatically controlled.

• All parts are field replaceable —not a throw away heater.

• Compact design requiresminimal mounting space.

*Off temperature – adjustable 90-130°F(On differential – 20° F)

6.7

7.9

OUTLET HOSEBARB .625 I.D.

INLETHOSEBARB

.625 I.D.

48" 16-3 HPN

Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245

AmbientAbove-20° F

AmbientBelow-20° F

Kim HotstartModel Number Volts Phase Watts Amps

Thermostat Range

On Off

150 Cubic Inch

or Less

150 Cubic Inch

or Less

TPS051GT8-000TPS051GT10-000TPS051GT12-000TPS051GT12-A00TPS052GT8-000TPS052GT10-000TPS052GT12-000TPS052GT12-A00

120120120120240240240240

11111111

500500500500500500500500

4.24.24.24.22.12.12.12.1

80°F 100°F100°F 120°F120°F 140°F

ADJUSTABLE*80°F 100°F

100°F 120°F120°F 140°F

ADJUSTABLE*

350Cubic Inch

or Less

200Cubic Inch

or Less


120120120120240240240240

11111111

10001000100010001000100010001000

8.48.48.48.44.24.24.24.2

80°F 100°F100°F 120°F120°F 140°F


100°F 120°F120°F 140°F

ADJUSTABLE*

350 — 500Cubic Inch

or Less


or Less


120120120120240240240240

11111111

15001500150015001500150015001500

12.512.512.512.5

6.36.36.36.3

80°F 100°F100°F 120°F120°F 140°F


100°F 120°F120°F 140°F

ADJUSTABLE*


or Less


or Less


120120120120240240240240

11111111

18001800180018002000200020002000

15151515

8.38.38.38.3

80°F 100°F100°F 120°F120°F 140°F


100°F 120°F120°F 140°F

ADJUSTABLE*

In-LineAdjustableThermostat

In-line FixedTemperatureThermostat

RemoteThread-in

FixedTemperatureThermostat

6.7

7.9

OUTLET HOSEBARB .625 I.D.

INLETHOSEBARB

.625 I.D.

7Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com

NEW!NEW!

NEW!

TPSHeatersNow available with in-line adjustable or fixedthermostat

• Off temperature – adjustablefrom 90°F to 130°F (ondifferential 20°F).

• Control your optimum desiredtemperature.

• 5/8” hose barb for easy in-lineinstallations.

• Watertight enclosure.

Types of Thermostats Available

Also Available:

Models with “Y” harness andremote thread-in typethermostats in various fixedtemperature ranges.

Models with “Y” harness and in-line type thermostats in variousfixed temperature ranges.

For model numbers featuringfixed remote stylethermostats, please contactfactory.

8 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245

IndustrialTank

Heaters(Conduit Connection)

1500 - 5000 watt

Weathertight

Single Phase

CB Model withoutthermostat.

CB Model assembled withthermostat.

*Figure Number refers to technical drawings of heaters located on page 14.

CL Model assembled with thermostat.

C US

CL Model withoutthermostat.

AmbientAbove-20° F

AmbientBelow-20° F

Model Numberwithout

Thermostat

Model Number with Thermostat

(see chart 1)Volts Phase Watts Amps Fig.*

No.


or Less


or Less

CB115100-000CB115800-000CB115200-000CB115700-000CB115300-000CB115400-000

CB1151XX-000CB1158XX-000CB1152XX-000CB1157XX-000CB1153XX-000CB1154XX-000

120208240277380480

111111

150015001500150015001500

12.57.26.35.43.93.1

111111


or Less


or Less

CB120100-000CB120800-000CB120200-000CB120300-000CB120400-000

CB1201XX-000CB1208XX-000CB1202XX-000CB1203XX-000CB1204XX-000

120208240380480

11111

20002000200020002000

16.79.68.35.34.2

11111


or Less


or Less

CB125100-000CB125800-000CB125200-000CB125700-000CB125300-000CB125400-000

CB1251XX-000CB1258XX-000CB1252XX-000CB1257XX-000CB1253XX-000CB1254XX-000

120208240277380480

111111

250025002500250025002500

20.812.010.4

9.06.65.2

111111


or Less


or Less

CL130100-100CL130800-100CL130200-100CL130700-100CL130300-100CL130400-100

CL1301XX-100CL1308XX-100CL1302XX-100CL1307XX-100CL1303XX-100CL1304XX-100

120208240277380480

111111

300030003000300030003000

25.014.412.510.8

7.96.3

333333


or Less


or Less

CL140800-100CL140200-100CL140700-100CL140300-100CL140400-100

CL1408XX-100CL1402XX-100CL1407XX-100CL1403XX-100CL1404XX-100

208240277380480

11111

40004000400040004000

19.216.714.410.5

8.3

33333


or Less


or Less

CL150800-100CL150200-100CL150700-100CL150300-100CL150400-100

CL1508XX-100CL1502XX-100CL1507XX-100CL1503XX-100CL1504XX-100

208240277380480

11111

50005000500050005000

24.020.818.113.210.4

33333

INSTALLATION TIPSIf you require a 1” NPT female thread on the

thermostat intake, a coupler is available. Also, for theuse of 3/4” or 1” ID heater hose, hose barb adapters

are available. See below.

Part Number Description

HB-11” NPT to 1” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.

HB-3/41” NPT to 3/4” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.

HB-C1” NPT x 1” NPT aluminum coupler.Installs on 1” NPT inlet to T-Stat andallows the addition of HB-1 or HB-3/4.

HB-K3/4 Kit contains (2) HB-3/4 and (1) HB-C

HB-K1 Kit contains (2) HB-1 and (1) HB-C

CHART 1

HEATERS WITH THERMOSTATS

To specify temperature range of thermostat, insertnumerical code from chart in place of the XX in modelnumber.

Example:

Desired Temperature Range 100° - 120°FCatalog Number: Model CB1151XX-000Order as: Model CB115110-000

All heatersover 277vand all 3Øunits must

use a controlbox

See ControlSystemspage 32

TEMPERATURE RANGE NUMERICALCODEON OFF

60°F80°F100°F120°F140°F

80°F100°F120°F140°F160°F

0608101214

Adjustable 90° - 130°F A3

IndustrialTankHeaters(With Power Cord)

1500 - 4000 watt

Weathertight

Single Phase



All 208v, 277v and 3000w/120v models come with cord only - no plug.

SB Models include hi-limit thermostatsand carry CSA approval.

C US

SB Model with power cord;no thermostat

SB Model with thermostatand power cord

SL Model with power cord;no thermostat.

SL Model with thermostatand power cord.










CHART 1



Example:

Desired Temperature Range 100° - 120°FCatalog Number: Model SB1151XX-000Order as: Model SB115110-000


60°F80°F100°F120°F140°F

80°F100°F120°F140°F160°F

0608101214

AmbientAbove-20° F

AmbientBelow-20° F

Model Numberwithout

Thermostat


(see chart 1)Volts Phase Watts Amps Fig.*

No.


or Less


or Less

SB115100-000SB115800-000SB115200-000SB115700-000

SB1151XX-000SB1158XX-000SB1152XX-000SB1157XX-000

120208240277

1111

1500150015001500

12.57.26.35.4

2222


or Less


or Less

SB120100-000SB120800-000SB120200-000

SB1201XX-000SB1208XX-000SB1202XX-000

120208240

111

200020002000

16.79.68.3

222


or Less


or Less

SB122100-000SB125800-000SB125200-000SB125700-000

SB1221XX-000SB1258XX-000SB1252XX-000SB1257XX-000

120208240277

1111

2250250025002500

18.812.010.4

9.0

2222


or Less


or Less

SL130100-000SL130800-000SL130200-000SL130700-000

—SL1308XX-000SL1302XX-000SL1307XX-000

120208240277

1111

3000300030003000

25.014.412.510.8

4444

1000 —1350

Cubic Inchor Less


or Less

SL140800-000SL140200-000SL140700-000

SL1408XX-000SL1402XX-000SL1407XX-000

208240277

111

400040004000

19.216.714.4

444


WL Model without thermostat

WL Model with thermostat


IndustrialTank

Heaters1500 - 5000 watt

Weathertight

Three Phase

AmbientAbove-20° F

AmbientBelow-20° F

Model Numberwithout

Thermostat


(see chart 1)Volts Ø Watts Amp Fig.*

No.

500 CubicInch

or Less

300 CubicInch

or Less

WL315800-000WL315200-000WL315400-000

WL3158XX-000WL3152XX-000WL3154XX-000

208240480

333

150015001500

4.23.61.8

555


or Less


or Less

WL320800-000WL320200-000WL320300-000WL320400-000WL320500-000

WL3208XX-000WL3202XX-000WL3203XX-000WL3204XX-000WL3205XX-000

208240380480575

33333

20002000200020002000

5.64.83.02.42.0

55555


or Less


or Less

WL325800-000WL325200-000WL325300-000WL325400-000WL325500-000


208240380480575

33333

25002500250025002500

6.96.03.83.02.5

55555


or Less


or Less

WL330800-000WL330200-000WL330300-000WL330400-000WL330500-000


208240380480575

33333

30003000300030003000

8.37.24.63.63.0

55555


or Less


or Less

WL340800-000WL340200-000WL340300-000WL340400-000WL340500-000


208240380480575

33333

40004000400040004000

11.19.66.14.84.0

55555

1350 — 1650CubicInch

or Less

800 — 1000CubicInch

or Less

WL350800-000WL350200-000WL350300-000WL350400-000WL350500-000


208240380480575

33333

50005000500050005000

13.912.0

7.66.05.0

55555










CHART 1



Example:

Desired Temperature Range 100° - 120°FCatalog Number: Model WL3152XX-000Order as: Model WL315210-000

All heatersover 277vand all 3Øunits must

use a controlbox

See ControlSystemspage 32


60°F80°F100°F120°F140°F

80°F100°F120°F140°F160°F

0608101214

Adjustable 90° - 130°F A3

ThermostatTemperature Setting

Adjustment(70°F - 210°F)

Adjustable ThermostatConfiguration

CSA and UL approved

HeaterOrientation

IndustrialTankHeatersOriginal EquipmentReplacement Heaters


• Large NEMA 4 enclosure with 1/2” and 3/4” knockouts.

• Rubber insulating sleeve around tank.

• Internal adjustable thermostat. Adjustable setpoints from 70°F - 210°F.

• Incoloy sheath elements.

• Four wattage/voltage options. Three corresponding to Caterpillar part numbers.

• Vertical mount only.

For Original Equipment Replacement:

• Two 5” stainless steel worm-drive clamps are included to mount heater to existing bracket.

For New Installations:

• U-bolt mounting brackets are available. Order kit part number: FK9.

* Part Number changed to 2006504

Kim HotstartPart Number

Caterpillar Part Number

Wattage Voltage Pre-wired at Assembly

CL130DA2-000 7E-6247 3kw 120/240 VAC 120V

CL160EA2-000 7E-6248* 6kw 240/480 VAC 240V

CL160CA2-000 7E-6249 6kw 120 VAC 2-120V Circuits

CL140EA2-000 — 4kw 240/480 VAC 240V


ForcedCirculating

HeatingSystem

With 10 GPM Pump

CSS Model

For Engines From 1,000to 4,000 CID

These systems have proven tobe a superior method ofpreheating engines thatnormally require the use oftwo thermosiphon heaters.

Forced circulation offersmany benefits overthermosiphon units.• Reduced electrical

consumption

• Even heating over entirecooling system

• Reduced temperature atoutlet extends hose life

• Longer heating element life

• Control circuitry pre-wired foreasy installation

Other voltages available. Consult the factory.

• Universal mounting for variedmounting configuration.

• 65°F to 140°F adjustable thermostat.

• On/Off switch for manual control.

The Solid State Adjustable thermostat provides 5° incremental settings between 65° and140°F. All CSS models come complete with manual controls but can operate automaticallyby supplying a 24 Volt DC signal to the provided contacts.

Field testing has shown substantial energy savings in comparison to traditional thermo-siphon heating methods.

• Small, compact design for easyinstallation.

• 24VDC Control

• Shipping weight, 70lbs

C US

AmbientAbove-20° F

AmbientBelow-20° F

MODELNUMBER KW VOLTS Ø Total

Amps GPM

1000TO

1300Cubic Inch

or Less

700TO

1000Cubic Inch

or Less

CSS10408-000CSS10402-000CSS10404-000CSS30402-000CSS30404-000

44444

208240480240480

11133

20181010

6

1010101010

1300TO

2000Cubic Inch

or Less

1000TO

1300Cubic Inch

or Less


66666

208240480240480

11133

30261415

8

1010101010

2000TO

3000Cubic Inch

or Less

1300TO

1800Cubic Inch

or Less


99999

208240480240480

11133

4539202312

1010101010

3000TO

4000Cubic Inch

or Less

1800TO

2500Cubic Inch

or Less


1212121212

208240480240480

11133

6051263016

1010101010


SystemDrawingsCSS Model Dimensions

Typical Single Phase Wiring Diagram

Main Power In

Inlet1" NPT

14.25 MTG

18.25

1.00

9.00 MTG

25.50

Outlet1"NPT

6.60 REF

2.60 REF

View for reference only.DO NOT mount in this position.

Heating Element

C1MagneticContactor

User suppliedcircuit breaker

L3

L1

MainPower In

Equip. ground mustbe grounded

1A. Fuse

ContactN/C C2

C2

G

A

B

24VDC

ON/OFF SwitchPower Indicator Light

Hi-LimitThermostat Thermistor

ElementContactor Coil

Coolant PumpSnubber

N/C

TCR

C1

P


Technical Drawingsall dimensions in inches

WL Style Heater without thermostat (pg. 10) FIGURE 5 WL Style Heater with thermostat (pg. 10)

CB Style Heater without thermostat (pg. 8) FIGURE 1 CB Style Heater with thermostat (pg. 8)

SB Style Heater without thermostat (pg. 9) FIGURE 2 SB Style Heater with thermostat (pg. 9)

CL Style Heater without thermostat (pg. 8) FIGURE 3 CL Style Heater with thermostat (pg. 8)

SL Style Heater without thermostat (pg. 9) FIGURE 4 SL Style Heater with thermostat (pg. 9)

1"NPT FemaleOutlet

5.75

20.73

3.85

16.17

5.75

1"NPT FemaleOutlet

3.85 4.06

3.754.35

4.90

5.26

1"NPT FemaleInlet

1"NPT MaleInlet

18.8713.88

ADJUSTABLE1" NPTFemaleOutlet

5.25

4.21

2.5

5.0

23.018.0

ADJUSTABLE1" NPTFemaleOutlet

8.15.5

6.2

1"NPT FemaleInlet

1"NPT MaleInlet

5.255.254.21

2.5 2.5

5.0 5.0 5.3

1" NPTFemaleOutlet

1" NPTFemaleOutletADJUSTABLE ADJUSTABLE

17.9 23.17

13.88 18.08

1"NPT FemaleInlet

1"NPT MaleInlet

19.48

13.88

ADJUSTABLE ADJUSTABLE

23.818.2

1" NPT FemaleOutlet

1" NPT FemaleOutlet

2.5

5.254.25

2.55.0

6.2

2.6

6.4

7.2

1"NPT FemaleInlet

1"NPT MaleInlet

17.20

4.00 5.75

1"NPT FemaleOutlet

1"NPT FemaleOutlet

4.90 4.06

3.754.35

8.43 5.75

21.67

4.90

3.132.48

4.39

1"NPT MaleInlet

1"NPT FemaleInlet

4.06

Product Catalog - Advanced Service And Parts

Documents

Transcript of Product Catalog - Advanced Service And Parts