ETON America PARTS CATALOG

35
Viper 90R Silver Series ETON America PARTS CATALOG Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication. Copyright ©2008-2009 ETON America, all rights reserved.

Transcript of ETON America PARTS CATALOG

Viper 90R Silver Series

ETON America PARTS CATALOG

Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication.

Copyright ©2008-2009 ETON America, all rights reserved.

PrdImg: \\Server3\EASrv3dt

Viper 90R Silver Series

Figure No. Content Reference

Table of Contents

Crankcase 01aC.V.T. Cover and Kick Starter Assembly01bCylinder Head and Valve Cover02Cylinder, Piston and Crankshaft03Crankcase Cover RH04Carburetor05C.V.T. Drive Assembly06Starter Motor and Oil Pump07A/C Generator and Fan Shroud08Transmission09Air Filter Assembly10Engine12Exhaust System13Frame14Bumper, Footrest, A-Arms and Grab Bar15Front Body Cover, Graphics and Footrest Covers16fRear Body Cover, Graphics and Seat16rFuel Tank, Filter and Lines18Suspension System19Front and Rear Wheels and Tires20Front Brake System22Rear Hydraulic Brake System23Handlebar, Levers and Brake Lines24Rear Drive Axle Assembly25Swing Arms and Skid Plates26Steering System27Electrical Components28Accessories29

Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_01a.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Crankcase

1a-1 1Crankcase (RH) 8122671a-2 1Crankcase Gasket 8115751a-3 2Engine Mount Bushing 8115741a-4 1Flange Bolt SH (M6x45) 8117721a-5 2Dowel Pin (8x14) 8001091a-6 1Crankcase (LH) 8115761a-7 1Rear Shock Absorber Bushing 8115771a-8 3Shift Switch 8110401a-9 1Shift Switch Line 8116851a-10 1Dust Cover (B) 8110171a-11 1Breather Hose 8123521a-11-1 1Breather Joint 6509911a-11-2 1Tube Clip 8117671a-11-3 1Breather Tube 8123031a-12 1Oil Filler Plug 6501651a-13 1Oil Seal (LH) [19.8x30x5R] 8128111a-14 1Flange Bolt (M12x15) 8004911a-15 1Flat Washer (M12x20x2) 8001211a-16 1Flange Bolt SH (M8x12) 7004061a-17 1Flat Washer (M8x14x1.5) 7002891a-18 2Stud Bolt (M7x180) 8117491a-19 2Stud Bolt (M7x185) 8117501a-20 1Cap Motor Gasket 8116701a-21 Shift Motor 8116811a-30 1Crankcase Cover Gasket (LH) 8115841a-33 1Flat Washer (M14x21x1) 800124

Page 1 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_01a.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Crankcase

1a-34 1Flange Bolt (M14x20) 8001231a-35 1Shift Motor Housing 8116821a-36 2Allen Head Bolt/Washer (M5x22)8117761a-37 1Oil Filler Plug O-Ring (13.8x26501661a-38 1Air Cleaner Bracket 8116221a-39 2Flange Bolt SH (M6x12) 8001411a-40 2Flange Bolt SH (M6x28) 7003241a-41 1Ball Bearing 8001261a-42 1Fixed Catch Spring 8001251a-43 2Flat Washer (M5x7x1) 812405

Page 2 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_01b.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

C.V.T. Cover and Kick Starter Assembly

1b-1 1Kick Starter Spindle 8005351b-2 1Kick Starter Torsion Spring 8005361b-3 1Spacer 8116731b-4 1Kick Starter Spindle Bushing 8116721b-5 1Radial Ball Bearing (638Z) 6502031b-6 1Flat Washer (M15x20x2) 8001431b-7 1Circle-Clip (14mm) 8001441b-8 1Starter Idler Gear 8001451b-9 1Flat Washer (M11x18x1) 8102401b-10 2Dowel Pin (8x14) 8001091b-11 1C.V.T. Cover (LH) 8115791b-12 8Flange Bolt SH (M6x35) 7003271b-14 1Kick Starter Crank 6101361b-16 1C.V.T. Cooling Duct Assembly 8115801b-16-1 1C.V.T. Cooling Duct 8115811b-16-2 1Duct Plug 8115821b-16-3 1Air Duct Clamp 811621

Page 3 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_02.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Cylinder Head and Valve Cover

2-1 1Rocker Arm Cover 8115902-1-2 1Rocker Arm Cover Gasket 8115912-2 2Nut (M6x11) 6500652-3 1Intake Cap 6510112-4 4Flange Bolt SH (M6x25) 8004882-5 1Cylinder Head 8115872-5-2 2Stub Bolt No:003 (M6x27) 8102412-5-3 2Stud Bolt (M6x50) 8002022-5-4 4Valve Spring Retainer 8002052-5-5 2Valve Spring Retainer Washer 8002062-5-6 2Inner Valve Spring 8116092-5-7 2Outer Valve Spring 8116082-5-8 2Outer-Valve Spring Seat 8002092-5-9 2Valve Stem Seal 8002102-5-10 1Exhaust Valve 8116072-5-11 1Intake Valve 8116062-5-12 1Spark Plug CR7HSA 8117772-6 1Exhaust Muffler Gasket 8116342-7 2Flange Bolt SH (M6x100) 7003262-8 4Dowel Pin (8x14) 8001092-9 1Cylinder Head Gasket 8115892-10 4Flat Washer (M16x28x2) 8117602-11 4Flange Nut (M7x11) 8117572-12 1Cam Shaft Holder 8115882-13 1Rocker Arm Shaft - Internal 8115992-14 1Rocker Arm Shaft (External) 811600

Page 4 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_02.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Cylinder Head and Valve Cover

2-15 2Valve Rocker Arm 8115982-16 2Nut (M4.5x8x4) 8002122-17 2Tappet Adjusting Screw 8004812-18 1Cam Shaft 8115962-19 1Carburetor Insulator Gasket 8116162-20 1Carburetor Insulator 8116172-21 1Intake Manifold 811618

Page 5 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_03.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Cylinder, Piston and Crankshaft

3-1 1Crankshaft 90CC 4-Stroke 8115923-1-1 1Wood-Ruff Key (M25x14x4) 8001483-2 1Flat Washer (M6x10x1) 8001593-3 1Piston 70-90CC 4-Stroke 8115943-4 1Piston Wrist Pin 8115953-5 1Piston Pin Circle Clip (2) 8117653-6 1Piston Ring Set 8115933-7 1Cylinder Base Gasket 8115863-8 2Dowel Pin (8x14) 8001093-9 1Cylinder 90CC 4-Stroke 8115853-10 1Cam Adjuster 8116033-11 1Cam Chain Adjuster Gasket 8116043-12 2Flange Bolt SH (M6x16) 8117713-13 1Cam Chain Guide Upper 8116013-14 1Cam Chain 8115973-15 1Cam Chain Guide Lower 8116053-16 1Cam Chain Pivot 8116023-17 1Flange Bolt SH (M6x12) 811770

Page 6 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_04.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Crankcase Cover RH

4-1 1Crankcase Cover (RH) 8115784-2 1Oil Seal (RH) [19.8x30x5L] 8128624-3 1Crankcase Cover Gasket (RH) 8115834-4 1Oil Level Gauge & O-Ring 8001804-4-1 1Oil Level Gauge 8114764-4-2 1O-Ring Seal (18x3.5) 8114774-5 1Oil Filter Screen 8001824-6 1Oil Filter Screen Spring 8001834-7 1Crankcase Drain Plug & O-Ring 8001844-7-1 1O-Ring Seal 8114794-7-2 1Crankcase Drain Plug 8114784-8 4Flange Bolt SH (M6x100) 7003264-9 4Flange Bolt SH (M6x85) 8117734-10 2Dowel Pin (8x14) 800109

Page 7 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_05.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Carburetor

5-1 1Carburetor (Manual Choke 90CC)811613 5-1-1 1Manual Choke 70M/70/90R 812372 5-1-2 1Breather Tube Assy. 812327 5-1-3 1Drain Tube 8123285-2 1Throttle Cable 8116325-3 1Manual Choke Cable 8116335-4 1Carburetor Rebuild Kit 8123165-5 1Slide Guide (70/90cc) 8144945-6 1Float Pin (70/90cc) 814495 5-4-1 1Carburetor Slide Needle #4T10 812315 5-4-2 1Carburetor Slide 812313 5-4-3 1Air Adjustment Screw 812326 5-4-4 1Carburetor Float Needle 812306 5-4-5 1Pilot Jet #32 812308 5-4-6 1Main Jet Atomizer 812311 5-4-7 1Main Jet #100 812312 5-4-8 1Carburetor Float 812307 5-4-9 1Carburetor Bowl Gasket 812309 5-4-10 1Accelerator Pump 812314 5-4-11 1Bowl Drain Bolt 81231005-NP 1Main Jet #95 81131105-NP 1Pilot Jet #35 81279005-NP 1Pilot Jet #37 81279105-NP 1Pilot Jet #39 812792

Page 8 of 33Rev 1.0.0 12/23/2009 ©2008-2009 US ServTec LLC. all rights reserved.

R90R_06_06.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

C.V.T. Drive Assembly

6-1 1Driven Pulley 8116566-1-1 1Drive Clutch Assembly 8116556-1-2 1Nut (M28x32x1) 8122426-2 1Flange Nut (M10x18) 8117586-3 1Drive Face Assembly 8116536-3-1 1Clutch Rollers 8g (Set 6) 8116546-3-2 1Drive Face Fan 8116526-3-3 1Slide Retainer Clips (Set 3) 8124706-4 1Drive Belt (669x18x30) 8116576-5 1Kick Starter Ratchet 8116716-6 1Flat Washer (M15x24x1) 8117616-7 1Flange Nut (M12x22) 650510

Page 9 of 33Rev 1.0.0 10/15/2009 ©2008-2009 US ServTec LLC. all rights reserved.

R90R_06_07.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Starter Motor and Oil Pump

7-1 2Flange Bolt (M6x20) 6501437-2 1Starter Motor 8123547-3 2Flat Washer (M7x15x1) 6501847-4 1Starter Motor Reduction Gear 6504957-5 1Idle Gear Shaft 6506587-6 1Reduction Gear Retainer Plate 6501857-7 2Pan Head Bolt & Washer (M6x14)6102017-8 1Flat Washer (M56x75x1) 6501807-9 1Boss Gear 6501797-10 1Needle Bearing 6501787-11 1Starter Wheel 8105337-12 1Starter Clutch 8123537-13 1Oil Pump (4-Stroke) 8116117-14 2Flange Bolt (M6x20) 6501437-15 1Flange Bolt SH (M6x25) 8004887-16 1Oil Pump Drive Socket 8116127-17 1Nut (M6x11) 6500657-18 1Flat Washer (M17x28x3) 8117627-19 1Dowel Pin (8x14) 8001097-20 2O-Ring 812302

Page 10 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_08.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

A/C Generator and Fan Shroud

8-1 1Fan Cover Assembly 8116438-1-3 1Fan Cover Plug (B) 8100058-1-4 1Oil Cap Label 8117468-2 1Lower Shroud 8116448-3 3Flange Bolt SH (M6x25) 8004888-4 2Pan Head Bolt (M5x25) 8002218-5 1Shroud Seal 8116468-6 4Flange Bolt SH (M6x18) 8001198-7 1Cooling Fan 8116418-8 1Flange Nut (M12x22) 6505108-9 1Flywheel 8116758-10 2Flange Bolt (M6x20) 6501438-11 1AC Generator 8116768-12 2Bolt & Washer (M5x14) 8001948-13 1Upper Shroud 8116458-14 1Carburetor Drain Tube Clamp 8002418-15 1Fan Shroud Side Cover 8122648-16 2Washer (M5x15x1) 8121918-17 1Flange Bolt SH (M6x25) 800339

Page 11 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_09.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Transmission

9-1 2Bolt (M6x10) 6502269-2 1Sprocket Plate 6502259-3 1Drive Sprocket (520x13T) 8116629-4 1Circle-Clip #20 6502239-5 1Flat Washer (M20x25x1) 6502229-6 1Circle-Clip (45.5x17.5) 6502209-7 1Bearing (6004LUA) 6502189-8 1Oil Seal (25x35x6) 6502199-9 1Circle-Clip (34.4x1.2) 6502219-10 1Transmission Cover 8116509-11 4Flange Bolt SH (M8x35) 8117689-12 2Flange Bolt (M8x40) 8117699-13 1Rear Shock Absorber Bushing 8115779-14 2Dowel Pin (M10x14) 6501589-15 1Needle Bearing 6502179-16 1Final Shaft or Output Shaft 8116619-17 3Radial Ball Bearing (6201) 6502139-18 1Radial Ball Bearing (6202) 7503889-19 1Gear Shift Cluster 8116609-20 1Drive Shaft 8116599-21 1Radial Ball Bearing (6003) 6501999-22 1Circle-Clip 6501989-23 1Oil Seal (17x28x5.5) 6502009-24 1Pan Head Bolt (M6x10) 6501979-25 1Flat Washer (M5x18x1) 8110829-26 1Transmission Cover Gasket 811651

Page 12 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_09.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Transmission

9-27 1Push Shift 8116669-28 1Fixed Shaft 8116699-29 2Fixed Catch Spring 8116649-30 2Flat Washer (M6x11x1) 8117599-31 2Circle Clip 8117649-32 1Shift Fork 8116639-33 2Shift Fork Rod Guide 8111609-34 1Shift Cam 8116659-35 1Radial Ball Bearing (6901) 8117759-36 1Knock Block 8116679-37 1Flat Washer (M11x21x1) 6502149-38 1Reverse Gear Shaft 8116589-39 1Insulator Shim 8117479-40 1Pan Head Bolt (M3x8) 8113859-41 1Push Shift Assembly 811674

Page 13 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R70_09_10.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Air Filter Assembly

10-1 1Air Cleaner Assembly 81162010-1-2 2Air Filter Outer Guide 81228010-1-3 2Air Filter Inner Guide Screen 81227910-1-4 2Air Filter Element 81161910-1-5 2Air Filter Outer Guide 81228010-1-6 2Self Tapping Screw (M5x15) 81175610-1-7 2O-Ring 81176610-1-8 2Air Cleaner Cover 81228110-1-9 6Self Tapping Screw (M5x20) 81175510-1-10 1Air Cleaner Connector Tube 81164210-1-11 1Plug Insert 81161010-1-12 2Air Inlet Tube Clamp 81236910-1-13 2Drain Tube 65097910-2 1Fuel Waste Recovery System 81345110-3 2Flange Bolt SH (M6x12) 80014110-4 1Air Cleaner Bracket 81162210-5 2Flange Bolt SH (M6x28) 700324

Page 14 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_12.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Engine

12-1 1Engine 90CC 4-Stroke 81164712-2 1C.V.T. Cooling Duct Assembly 81158012-3 1Intake Manifold 81161812-4 1Carburetor (Manual Choke 90CC)81161312-5 1Air Cleaner Assembly 81162012-6 1Air Cleaner Connector Tube 81164212-7 1Kick Starter Shaft Rubber Cap 65100712-8 1Kick Starter Crank 610136

Page 15 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_13.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Exhaust System

13-1 1Exhaust Muffler 81338513-1-1 1Exhaust Muffler Pipe (Front) 81345913-1-2 1Exhaust Muffler Pipe (Rear) 81346013-1-3 1Spark Arrestor Screen 81146213-1-4 1Spring 81163713-1-5 1Allen Head Bolt (M5x45) 81163813-1-6 1Lock Nut (M5x7) 81163913-2 2Nut (M611X16) 80049813-3 1Emission Control Valve 81162413-4 1Connecting Tube Assembly 81162513-4-1 1Connecting Tube 81162613-4-2 2Tube Clip 81162713-5 1Flange Bolt (M8 X 36) 65025613-6 1Locking Flange Nut (M8x18) 65027913-7 2Self-Tapping Screw (M5x15) 750393

Page 16 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_14.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Frame

14-1 1Frame 81340614-2 1Bearing (6002ZC3) 65096714-3 1Circle-Clip 65024814-4 1Flange Bolt (M10x170) 81175414-5 1Engine Suspension Bracket 81171514-5-1 2Bushing 65025314-6 1Engine Set Bolt (M10 X 115) 65025414-7 2Flat Washer (M11x28x1) 65026514-8 3Locking Flange Nut (M10) 70032014-9 1Flange Bolt (M10x165) 81175314-12 2Locking Flange Nut (M6x11) 80050414-13 2Rubber Bushing 65087414-14 1Spacer 81171614-15 1Front Fender Bracket (LH) 81340314-16 1Front Fender Bracket (RH) 81340414-17 2Pan Head Bolt (M6 x 23) 65030714-18 5Flange Bolt (M6 X 12) 65027114-19 1Drive Chain Cover 81168814-20 3Flange Bolt (M6x16) 65029514-21 3Collar 81173714-23 2Rubber Damper (37 X 13 X 23) 65025014-24 1Emission Control Label 81240414-25 1CVT Inlet Hose Clamp 812403

Page 17 of 33Rev 1.0.0 6/29/2010 ©2008-2009 US ServTec LLC. all rights reserved.

R70_06_15.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Bumper, Footrest, A-Arms and Grab Bar

15-1 1A-Arm (RH) Silver 61004715-2 1A-Arm (LH) Silver 61004615-3 2Dust Cover 65028515-4 2Dust Seal 65028615-5 4Flange Bolt (M10x48) 65028715-6 4Locking Flange Nut (M10x19) 65025515-7 2Grease Zerk 65028915-8 2Grease Zerk Cap 65029015-9 1Footrest Support (LH) 81171915-10 1Footrest Support (RH) 81172215-11 1Front Bumper Bar (Silver) 61005815-12 2Flange Bolt (M8 X 16) 65029415-13 1Footrest Bar Support (LH) 81172015-14 1Footrest Bar Support (RH) 81172115-15 6Flange Bolt (M6 X 12) 65027115-16 1Rear Grab Bar 81229015-17 8Bolt & Washer (M8x20) 80035215-18 2Pan Head Bolt (M6 x 23) 65030715-19 2Locking Flange Nut (M6x11) 80050415-20 2Circle Reflector (Amber) 75018215-21 2Nut (M6x10) 81229115-22 4Rubber Plug 61006615-23 4Bushing 65025315-24 2Oil Containing Bushing (015.5)65028215-25 2Oil Containing Bushing (17) 65028315-26 4Flange Bolt (M8 X 12) 650402

Page 18 of 33Rev 1.0.0 6/29/2010 ©2008-2009 US ServTec LLC. all rights reserved.

R90R_09_16f.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Front Body Cover, Graphics and Footrest Cover

16f-1 1Front Body Cover (Blue) 61008716f-1 1Front Body Cover (Pink) 81342516f-1 1Front Body Cover (Black) 61030016f-1 1Front Body Cover (Red) 61008616f-3 1Front Fender Panel (LH-Blue) 81341516f-3 1Front Fender Panel (LH-Pink) 81341316f-3 1Front Fender Panel (LH-Black) 81341216f-3 1Front Fender Panel (LH-Red) 81341416f-4 1Front Fender Panel (RH-Blue) 81341916f-4 1Front Fender Panel (RH-Pink) 81341716f-4 1Front Fender Panel (RH-Black) 81341616f-4 1Front Fender Panel (RH-Red) 81341816f-5 1Operator Warning Label 81343816f-6 1Warning Label (Y-12) 81345616f-7 1MFD Label 65030616f-8 1Front Grill Panel (Blue) 81342316f-8 1Front Grill Panel (Red) 81342216f-8 1Front Grill Panel (Silver) 81342016f-8 1Front Grill Panel (Pink) 81342116f-9 1Front Grill Screen 81342416f-10 4Grill Screen Fastener 61006216f-11 1E-TON Logo Emblem (Silver) 75027016f-12 1V'09 Front Graphic (LH) 81343216f-13 1V'09 Front Graphic (RH) 81343316f-14 1Handlebar Cover (Blue) 81106216f-14 1Handlebar Cover (Black) 811059

Page 19 of 33Rev 1.0.0 6/29/2010 ©2008-2009 US ServTec LLC. all rights reserved.

R90R_09_16f.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Front Body Cover, Graphics and Footrest Cover

16f-14 1Handlebar Cover (Red) 81106116f-15 1Ignition Key Switch (4wire) 65072016f-17 1Foot Rest Cover/Guard (LH) 61009616f-18 1Foot Rest Cover/Guard (RH) 61009716f-19 1Front Fender Graphic (RH) 81343416f-20 5Bolt & Washer (M6x12) 81344316f-21 8Pan Head Bolt (M6x20) 61011816f-22 8Locking Flange Nut (M6x11) 80050416f-23 4Button Head Bolt (M6x18) 65094316f-24 2Plastic Fastener 800374

16f-26 2Pan Head Bolt (M6x12) 65031116f-28 1Gear Indicator Sticker 81174416f-29 1Viper 90R Graphic 81106616f-30 1Viper 90R Graphic 81106616f-37 1Indicator Light Panel 81104216f-38 2Self Tapping Screw (M4x16) 65072916f-39 1Warning Label 811745

Page 20 of 33Rev 1.0.0 6/29/2010 ©2008-2009 US ServTec LLC. all rights reserved.

16f-25 2Plastic Fastener 800374

R90R_09_16r.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Rear Body Cover, Graphics and Seat

16r-1 1Rear Body Cover (Blue) 61009516r-1 1Rear Body Cover (Pink) 81342816r-1 1Rear Body Cover (Black) 61030116r-1 1Rear Body Cover (Red) 61009416r-2 1V'09 Rear Graphic (LH) 81343516r-3 1V'09 Rear Graphic (RH) 81343716r-4 4Bolt Washer & Nut (M6x18) 65026216r-5 1Warning Label (Muffler) 65099416r-7 3Nut (M6x10) 75033416r-8 1Rear Fender Panel (LH-Blue) 61010016r-8 1Rear Fender Panel (LH-Pink) 81342916r-8 1Rear Fender Panel (LH-Black) 61030416r-8 1Rear Fender Panel (LH-Red) 61009916r-12 3Circle Reflector (Red) 75018316r-13 1Rear Fender Panel (RH-Blue) 61010316r-13 1Rear Fender Panel (RH-Pink) 81343016r-13 1Rear Fender Panel (RH-Black) 61030516r-13 1Rear Fender Panel (RH-Red) 61010216r-17 1Viper Seat (Blk/Silver) 81342716r-17 1Viper Seat (Black) 61009116r-18 1Seat Latch 61009216r-19 1Rear Fender Graphic (LH) 81343616r-21 1Spark Arrestor Label 81252716r-22 1Warning Label (Tire Pressure) 81337716r-23 1Warning Label (No Passenger) 813378

Page 21 of 32Rev 1.0.0 12/3/2008Copyright ©2008-2009 ETON America, all rights reserved.

R70_09_18.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Fuel Tank, Filter and Lines

18-1 1Metal Fuel Tank 81326218-2-1 1Fuel Tank Cap 81338118-2-2 1Breather Tube 65085318-3 2Bolt & Washer (M6x25) 65094018-4 1Fuel Filter Assembly 81162918-4-1 1Fuel Filter Element 80000218-4-2 2Fuel Tube 81338318-4-3 2Fuel Line Clip 81344418-4-4 2Fuel Line Clip 81344618-5 1Primary Fuel Line 81100618-5-1 1Primary Fuel Line 81344718-5-2 1Fuel Line Clip 81344618-5-3 1Fuel Line Clip 81344518-6 1Fuel Tube Reserve Line 81162818-6-1 1Fuel Reserve Line 81344818-6-2 1Fuel Line Clip 81344618-6-3 1Fuel Line Clip 81344518-7 1Fuel Petcock 65033118-8 2Pan Head Bolt (M5x16) 65033218-9 1Fuel Cap Neck Seal 65086218-10 2Rubber Insert 81325918-11 2Collar 81326018-12 2Pad 813426

Page 22 of 33Rev 1.0.0 12/16/2009 ©2008-2009 US ServTec LLC. all rights reserved.

R90R_06_19.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Suspension System

19-1 2Front Shock Absorber 81229619-2 6Pin Hole Bolt (M8x40) 81175119-3 4Locking Flange Nut (M10x19) 75037519-4 1Rear Shock Absorber 65003619-5 5Cotter Pin (1/8 x 1) 65033919-6 1Hair Pin Cotter 750318

Page 24 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_20.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Front and Rear Wheels and Tires

20-1 2Front Tire (18x7x8) 61016320-2 2Wheel Rim (8x5.5 AT26) 65053720-3 4Oil Seal (22x35x7) 65034520-4 2Bearing (6002LU) 65099920-5 2Bearing (6003LU) 75038520-6 2Castle Nut (M12x16) 65035020-7 2Flat Washer (M12x20x2) 61013920-8 4Cotter Pin 81108420-9 4Rubber Hub Cap 65035320-10 2Flat Washer (M10x40x4) 65035420-11 16Locking Flange Nut (M10x20) 65096120-12 2Flat Washer (M14x40x5)) 65036820-13 2Flat Washer (M15x24x2) 80029120-14 2Castle Nut (M14x19) 80052520-15 2Rear Tire (18x9x8) 61016020-16 2Rear Wheel Rim (8x5.5 AT24) 61014020-17 2Shaft Connector 650698

Page 25 of 33Rev 1.0.0 11/24/2008Copyright ©2008-2009 ETON America, all rights reserved.

R70_06_22.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Front Brake System

22-1 1Front Brake Panel (LH) 65037122-1 1Front Brake Panel (RH) 65037422-2 1Front Brake Arm (LH) 65037222-2 1Front Brake Arm (RH) 65037522-3 2Front Brake Wear Indicator 65037322-4 2Bolt (M5 X 24) 65038222-5 2Brake Panel Felt Seal 65038022-6 2Front Brake Arm Cam 65037722-7 2Brake Return Spring 65038122-8 2Front Brake Shoes 65037822-9 2Brake Shoe Spring 65037922-10 2Front Brake Cable 61007822-11 2Front Brake Drum 650538

Page 26 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

Page 29.

ITEM PART NO. NAME QTY

23 REAR BRAKE SYSTEM

23-1 D2000-9KB0-0000 REAR WHEEL BEARING SEAT ASSY 1

23-2 650385 SPACER 1

23-3 650386 BEARING, BALL RADIAL 2

23-4 650811 OIL SEAL 2

23-5 6503951 FLANGE BOLT, HEX. 1

23-6 814552 BRAKE CALLIPER 1

23-6-1 814553 BRAKE SHOE COMP 1

23-6-2 G7132-5EE0-0000 BOLT LEAKAGE 1

23-6-3 G7133-BCA0-0000 CAP LEAKAGE 1

23-7 650976 SPACER 1

23-8 610144 BRAKE DISK 1

23-9 610145 BRAKE DISK MOUNTING SEAT 1

23-10 D3800-9KB0-9000 HOSE , BRAKE 1

23-11 I5702-10032-0G FLANGE BOLT, HEX 2

23-12 750292 BOLT, SOCKET 3

23-13 750314 FLANGE BOLT, HEX. 1

23-14 750309 WASHER 2

23-15 G7141-9KB0-0000 HOLDER, BRAKE HOSE 1

23-16 650271 FLANGE BOLT, HEX. 1

23-17 650396 BOLT FLANGE 3

23-19 D3211-9KB0-0000 CLIP 2

24-2.Parking Brake Handle Assy

ITEM AVAIL PART NO. NAME QTY

24-2-12 814555 BOLT, SOCKET 2

24-2-13 812024 PARKING LEVER 1

24-2-14F6531-9KB0-0000 DAMPER 1

24-2-15 814549 CABLE, PARKING 1

24-2-16 812022 PARKING HOLDER 1

24-2-16-1 D3704-9KB0-0000 ADJUSTER BOLT 1

24-2-17 812023 PARKING PLATE 1

24-2-18 750395 SCREW, PAN 2

24-2-19 814550 HOLDER 1

N/A-----

R90R_06_24.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Handlebar, Levers and Brake Lines

24-1 1Handlebar 81340824-2 2Handlebar Grip 65041024-3 2Handlebar Clamp (Bottom) 65041124-4 1Handlebar Clamp Cap (LH) 65041224-5 1Handlebar Clamp Cap (RH) 65041324-6 4Socket Bolt (M6 X 25) 65055824-7 1Brake Master Cylinder & Lever 61014924-7-1 1Brake Lever (LH) 81056124-7-2 1Brake Switch Assembly 61015224-7-3 1Master Cylinder Bottom Clamp 81241624-8 1Front Brake Lever (RH) 61015424-8-1 1Lever, (only-RH) 61015124-8-2 1Throttle Lever (RH) 61015024-8-3 1Throttle Cover Assembly 81242524-8-4 1Pan Head Bolt (M5x14) 65013524-8-5 1Nut (M5x8) 81321324-9 2Locking Flange Nut (M10x19) 65025524-10 1Handlebar Pad Cover 81105524-10 1Handlebar Pad Cover (Black) 81384624-11 1Handlebar Pad 81105624-14 2Front Brake Cable 81173224-15 1Rear Hydraulic Brake Line 61014624-16 4Flat Washer (M10x12x1) 75030924-17 2Brake Hose Union Bolt M10x21 75031424-18 1Throttle Cable 811632

Page 27 of 32Rev 1.0.0 5/5/2009Copyright ©2008-2009 ETON America, all rights reserved.

R70_09_25.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Rear Drive Axle Assembly

25-1 1Rear Axle 81339925-1-1 1Rear Axle Clip 81340025-2 1Rear Sprocket 520x28T & Holder81339525-2-1 1Rear Sprocket Holder 81339625-2-2 1Rear Sprocket (M520x28T) 61003725-2-3 4Stud Bolt (M10x25)) 65055225-2-4 4Locking Flange Nut (M10x19) 65025525-3 2Rear Axle Nut (M28x35x8) 65055525-4 1Drive Chain (Std #520x66L) 65055625-4-1 1Master Link #520 81059125-5 1Upper Rear Chain Guard 81104625-6 2Flange Bolt (M8x30) 650417

Page 28 of 32Rev 1.0.0 4/27/2009Copyright ©2008-2009 ETON America, all rights reserved.

R70_06_26.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Swing Arms and Skid Plates

26-1 1Swing Arm 81340726-1-1 2Oil Containing Bushing (020) 65027326-1-2 1Swing Arm Chain Protector 81345726-2 1Swing Arm Spacer (20x14.1x254)65027426-3 2Swing Arm Seal Cover 65027526-4 1Flange Bolt (M8x30) 65041726-5 1Locking Flange Nut (M8x18) 65027926-6 1Swing Arm Set Bolt (M14 X 285)65027726-7 1Locking Flange Nut (M14x25) 65027826-8 1Brake Caliper Skid Plate 81104726-9 2Flange Bolt (M8 X 12) 65040226-10 1Chain Skid Plate 81168726-11 2Spring Washer (M8x14x2) 65042426-12 1Chain Adjuster 81339726-13 2Flange Bolt (M8 X 16) 65029426-14 1Chain Tentioner Assembly 81151426-14-1 1Idler Bracket 81172426-14-2 1Tension Idler Wheel 81172726-14-3 1Circle Clip 81172926-14-4 1Flat Washer (M12x16x1) 81172826-14-5 2Bearing (6901LU) 81173026-14-6 1Stud Bolt (M8x28) 81172626-14-7 1Return Spring 81172526-15 1Flat Washer (M9x18x1) 700286

Page 30 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_06_27.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Steering System

27-1 1Steering Shaft 81105827-2 1Oil Seal (18x32x7) 65043027-3 1Oil Seal (22x35x7) 65034527-4 1Inner Spacer (15x21.7X15) 65034627-5 1Locking Flange Nut (M14x25) 65027827-6 2Locking Flange Nut (M8x18) 65027927-7 1PU Bushing Sleeve 65043527-8 1Knuckle (LH) 70022127-9 1Knuckle (RH) 70022727-10 2Locking Flange Nut (M10x20) 65043827-11 4Locking Flange Nut (M10x19) 65025527-12 1Steering Tie Rod (LH) 65044027-12-1 1Stud Bolt (M10x195) 61004827-12-2 1Tie Rod End (LH) 61005427-12-3 1Tie Rod End (RH) 61005627-12-4 1Nut (RH) (M10x16) 61005027-12-5 1Nut (LH) (M10x16) 61005127-13 1Steering Tie Rod (RH) 65044127-13-1 1Stud Bolt (M10x195) 61004827-13-2 1Tie Rod End (LH) 61005427-13-3 1Tie Rod End (RH) 61005627-13-4 1Nut (RH) (M10x16) 61005027-13-5 1Nut (LH) (M10x16) 61005127-14 2Steering Shaft Clamp 65044227-15 5Cotter Pin (1/8 x 1) 650339

Page 31 of 33Rev 1.0.0 11/14/2008Copyright ©2008-2009 ETON America, all rights reserved.

R90R_09_28.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Electrical Components

28-1 1Wiring Harness 81339128-1-1 1Fuse (7A) 65056528-2 1Battery (WP5L-BS) 75017328-3 1On/Off Switch Assembly 81339228-3-1 1Handlebar Switch 81339328-3-2 1Manual Choke Lever 81138628-4 1Negative Terminal Cable 81167928-5 2Pan Head Bolt (M5x16) 65033228-6 1C.D.I. Module 81338828-7 1Bolt & Washer (M5x20) 61011628-8 1Ignition Coil 81345828-10 1Rectifier 65045728-12 1Starter Relay 65045928-14 2Foam Pad 65072328-15 1Battery Strap 65100528-17 1Shift Selector Switch 81103928-18 1Backup Safety Horn 81010228-19 2Pan Head Bolt (M3x15) 81107628-20 2Nylon Lock Nut 81107528-21 1Allen Head Bolt (M6x12) 81175228-22 1Ignition Key Switch (4wire) 650720

Page 31 of 33Rev 1.0.0 1/6/2010 ©2008-2009 US ServTec LLC. all rights reserved.

R90R_09_29.jpg

Viper 90R Silver Series

Fig Ref Description Item No.QtyReq

Accessories

29-2 1Tool Set 81344129-3 1Tool Kit Retainer Strap 65072729-5 1Tire Pressure Gage 80052929-6 1E-TON Safety Flag (Complete) 81107229-6-1 1Flag & Mast 81107029-6-2 1Flag Holder Base 81107129-6-3 1Bolt & Washer (M8x16) 81107729-7 1Owners Manual 81344229-8 1Chassis Plate (RX4-90R) 99003029-9 1Handlebar Grip Set (Blk/Blue) 81378329-9 1Handlebar Grip Set (Blk/Gray) 81378429-9 1Handlebar Grip Set (Blk/Ylw) 81378529-9 1Handlebar Grip Set (Blk/Red) 81378629-10 1Throttle Grip Acceleration Kit81378929-11 1Blank Key (RH Cut) 81000929-12 1Blank Key (Left Cut) 610009

Page 32 of 33Rev 1.0.0 9/17/2009 ©2008-2009 US ServTec LLC. all rights reserved.