OUTLAW XPMODEL - Bad Boy Mowers

ZERO-TURN MOWEROWNER’S, SERVICE & PARTS MANUALFor additional information, please see us at

www.badboymowers.com Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501

©2017 12-6

OUTLAW XP MODEL

TABLE OF CONTENTS Basic Information ..................................................................................................... Section 1 Page 4

Bad Boy Safety Guidelines ....................................................................................... Section 2 Page 5

Operation ................................................................................................................. Section 3 Page 9

Maintenance ............................................................................................................. Section 4 Page 10

Storage and Transportation ...................................................................................... Section 5 Page 10

Troubleshooting and FAQ ........................................................................................ Section 6 Page 12

Controls .................................................................................................................... Section 7 Page 13

Moving In-operable Mower ....................................................................................... Section 8 Page 14

Instrumentation ........................................................................................................ Section 9 Page 14

Mower Blade Maintenance ....................................................................................... Section 10 Page 15

Greasing Bearings.................................................................................................... Section 11 Page 15

How To Choose the Right Blade ..................................................................................................... Page 16

Mowing Tips .................................................................................................................................... Page 17

Service Section ............................................................................................................................... Page 18

Parts Section ................................................................................................................................... Page 40

Limited Warranty ............................................................................................................................. Page 61

THIS MANUAL APPLIES TO THE FOLLOWING EQUIPMENT: BAD BOY OUTLAW XP SERIES

OUTLAW XP 5400 54” 852CC Kawasaki FX850 OUTLAW XP 6100 61” 852CC Kawasaki FX850 OUTLAW XP 7200 72” 852CC Kawasaki FX850 OUTLAW XP 6100 61” 824CC Yamaha EFI OUTLAW XP 7200 72” 824CC Yamaha EFI OUTLAW XP 6100 61” 933CC Vanguard OUTLAW XP 7200 72” 933CC Vanguard

COMMONLY USED ITEMS AND PART NUMBERS 54” Blade Hi-Lift Fusion Gator Blade Wave Blade

038-0001-00 038-0003-00 038-5220-00

61” Blade Hi-Lift Fusion Gator Blade Wave Blade 038-6080-00 038-6081-00 038-6090-00

72” Blade Hi-Lift Fusion Gator Blade Wave Blade 038-7230-00 038-5400-00 038-7215-00

Deck Belt 54” 041-1650-00

61” 041-0178-00

72” 041-0202-00

Pump Belt 041-8411-00

Oil Filter Vanguard 993cc 063-8018-00

Kawasaki FX850v 063-8017-00

Yamaha 824CC EFI 015-0053-02

Air Filter Inner Filter 063-8020-00

Outer Filter 063-8019-00

Fuel Filter 063-6000-00 Hydraulic Filter 063-8014-00

Spark Plug Vanguard 993cc 015-8000-00

Kawasaki FX850v 015-8001-00

Yamaha 824CC EFI 015-0056-06

Motor Oil 10W-30 Motor Oil - Bad Boy Synthetic Blend Motor Oil Recommended.

085-6015-00

Hydraulic Oil 20W-50 Motor Oil-Bad Boy Hydrostatic Oil Recommended (Approximately 2.5 Quarts/Transaxle)

085-6000-00

SECTION 1: BASIC INFORMATION Congratulations on the purchase of your new Bad Boy Mower! The purpose of this manual is to assist operators in maintaining and operating their machine. The information and instructions in this manual can help you attain years of performance from your new Bad Boy. Also, check out our website to learn more about the Bad Boy family. 1.1 All Bad Boy engines use 10W-30 engine oil. For maximum protection, Bad Boy synthetic blend engine

oil is recommended. 1.2 All Bad Boy hydraulic systems use 20W-50 engine oil (Conventional or Synthetic). Bad Boy Hydrostatic

oil is recommended. 1.3 All Bad Boy Mowers use hi-temp multi-purpose grease. NLGI No. 2 for the grease fittings. 1.4 Outlaw models have 12 psi in both front and rear tires. 1.5 Most Briggs, Kohler, Kawasaki, and Vanguard engines hold approximately two (2) quarts of motor oil.

Be careful not to over fill engine oil. Refer to engine’s service manual.

WARRANTY REGISTRATION The Warranty Registration form must be completed within 30 days to validate your warranty. As the new equipment owner, you are expected to see that the form is completed and forwarded to Bad Boy Inc. at time of delivery. Warranty is nontransferable. Warranty registration should be completed by the selling dealership using the on-line registration site.

MODEL/SERIAL NUMBER Your OUTLAW XP model serial numbers are found on the SIN plate underneath the seat. These numbers can assist you in the ordering of new parts when replacements become necessary.

PARTS/SERVICE Only Bad Boy replacement parts are to be used on your mower. Replacement parts are available through your local Bad Boy Mowers Dealer. Remember to always provide the following information when ordering parts:

1. Correct part number 2. Correct serial number

All warranty repair and service must be handled through your authorized Bad Boy Mowers Dealer. To locate the nearest dealer, go to our website and click on Locate a Dealer.

EVAPORATIVE EMISSION CONTROL WARRANTY STATEMENT Federal Evaporative Emission Control Warranty: Your Warranty Rights and Obligations The Environmental Protection Agency (EPA), and Bad Boy Inc. are pleased to explain the evaporative emission control system's warranty on your 2018 equipment. New equipment that uses spark ignition engines for off-road use must meet stringent anti-smog standards. the evaporative emission control system on your equipment is designed, built, and equipped so it conforms at the time of sale to the ultimate purchaser with the requirements of 40 CFR 1060. The evaporative emission control system is free from defects in materials and workmanship that may keep it from meeting said requirements. Bad Boy Inc. must warrant the evaporative mission control system on your equipment for two years provided there has been no abuse, neglect, or improper maintenance. If an evaporative emission control system component does fail in a manner that would cause the equipment to no longer meet the requirements of 40 CFR 1060 within the first two years Bad Boy Inc. will replace the defective component. Your evaporative emission control system may include parts such as fuel tanks, fuel lines, carbon canisters, fuel caps, valves, vapor hoses, clamps, or connectors.

SECTION 2: MOWER SAFETY GUIDELINESNever allow untrained people to operate this machine. It is the owner’s responsibility to get training and see to it that anyone who has permission to use your machine receives the proper training. Do not mow around people. The factory discharge chute is designed to deflect debris downward, but it could be possible for debris to be thrown in a way that can cause damage to people or property. Seek additional training when possible to learn more about safety techniques and practices. This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION2.1 Read, understand, and follow all instructions on the machine and in the manual before starting. 2.2 Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening

at all times. 2.3 Always remain seated while operating the machine. If the machine is equipped with Roll

Over Protection (ROPs), make sure the ROPs are in the upright and locked position and always buckle your seat belt.

2.4 Only allow responsible adults who are familiar with the instructions to operate this machine. 2.5 Clear the area of objects such as rocks, wire, toys etc., which could be thrown by the blades 2.6 Always maintain a safe distance from people and pets just prior to, and during, operation. Stop the

machine if anyone enters the area. 2.7 Never carry passengers. 2.8 Do not mow in reverse unless absolutely necessary. Always look down and behind before and while

backing. 2.9 Never direct discharged material toward anyone. Avoid discharging material against a wall or

obstruction as material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

2.10 Never operate the machine without the discharge chute, grass catcher, or other safety devices correctly in place and functioning properly.

2.11 Slow down before turning. 2.12 Always disengage blades, place steering controls in neutral, engage parking brake, and remove

ignition key when leaving operators seat. Never leave a running machine unattended. 2.13 Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop

before cleaning the machine, inspecting the machine for damage, removing the grass catcher, or unclogging the discharge guard.

2.14 Always operate machine in daylight or with adequate working lights. 2.15 Do not operate the machine while under the influence of alcohol or drugs. 2.16 Watch for traffic when operating near or crossing roadways. 2.17 Always wear eye protection when operating or servicing the machine. 2.18 Always wear ear protection, such as earplugs, while mowing. 2.19 Use extra care when loading or unloading the machine into a trailer or truck. 2.20 Be alert of surroundings. Watch for rocks, stumps, mounds, depressions, and low hanging limbs or

objects that could be potentially hazardous while mowing. 2.21 Data indicates that operators 60 years of age and above are involved in a large percentage of riding

mower related injuries. These operators should periodically evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

SLOPE OPERATIONSlopes are a major factor related to loss of control and tip over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope, or you feel uneasy on it, do not mow it. 2.22 Mow up and down slopes, not across. 2.23 Watch for holes, ruts, bumps, rocks, or other hidden objects that tall grass can obscure. Uneven terrain

could overturn the machine. 2.24 Choose a low ground speed when operating the machine on a slope. 2.25 Do not mow on wet grass, the tires may lose traction. 2.26 Do not attempt to coast down a slope in the neutral position. 2.27 Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and

proceed slowly, straight down the slope. 2.28 Keep all movement on slopes slow and gradual. Sudden changes in speed or direction could cause the

machine to roll over. 2.29 Use extra care while operating machine with grass catchers or other attachments: they can affect the

stability of the machine. Do not use on steep slopes. 2.30 Do not try to stabilize the machine by putting your foot on the ground. 2.31 Do not mow near drop offs, ditches or embankments. The machine could suddenly roll over if a wheel

goes over the edge or the edge caves in. 2.32 Be aware of what is located at the bottom of slopes. For example: rocks, water, cliffs, and roadways.

CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them. 2.33 Keep children out of the mowing area and in the watchful care of a responsible adult other than the

operator. 2.34 Maintain Alertness and turn machine off if a child enters the area. 2.35 Before and while backing, look behind and down for small children. 2.36 Never carry children, even with blades shut off. They may fall off and be seriously injured or interfere

with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

2.37 Never allow children to operate the machine. 2.38 Never leave the key in the ignition, especially around children. 2.39 Use extreme care when approaching blind corners, shrubs, trees, or other objects that may block your

view of a child

TOWING Max pulling weight: 600 lbs. Max at 5°: 530 lbs. Max tongue weight: 54” = 85 lbs.; 61” = 90 lbs.; 72” = 95 lbs. 2.40 Tow only with a machine that has a hitch specifically designed for towing. Do not attach towed

equipment except at the hitch point. 2.41 Follow the manufacturer’s recommendation for weight limits for towed equipment and towing on slopes. 2.42 Never allow children or others in or on towed equipment. 2.43 On slopes, the weight of the towed equipment may cause loss of traction and loss of control. 2.44 Travel slowly and allow extra distance to stop.

SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. 2.45 Extinguish all cigarettes, cigars, pipes, and all other sources of ignition. 2.46 Use only an approved gasoline container. 2.47 Never remove gas cap or add fuel with the engine running. 2.48 Allow engine to cool before refueling. 2.49 Never fuel the machine indoors. 2.50 Do not store machine near open flame or source of ignition, such as a water heater or furnace. 2.51 Remove gas powered equipment from the truck or trailer and refuel it on the ground. If this is not

possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

2.52 Never fill gasoline containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

2.53 Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not use a nozzle lock-open device.

2.54 If fuel is spilled on clothing, change clothing immediately. 2.55 Never overfill fuel tank. Replace gas cap and tighten securely. Tank is full when level reaches

bottom of fill tube.

GENERAL SERVICE 2.56 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect. 2.57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition. Never operate a

poorly maintained machine. 2.58 Do not touch hot areas of the machine. 2.59 Never interfere with the intended function of a safety device or reduce the protection provided by a

safety device. Check their proper operation regularly.

2.60 Keep the entire machine free of grass, leaves, or other debris build up. Clean up oil or fuel spillage and remove any fuel soaked debris. Failure to do so can affect the safety and functionality of the machine, as well as increase the danger of a fire due to contact with the hot surfaces of the machine.

2.61 Allow machine to cool before storing. 2.62 If you strike something with the mower, turn the mower and blades off, engage the parking brake, and inspect

the machine for damage. Repair, if necessary, before resuming. 2.63 Never make any adjustments or repairs with the engine running. 2.64 Check grass catcher components and the discharge guard frequently and replace with manufacturer’s

recommended parts, when necessary. 2.65 Mower blades are sharp. Wrap the blade or wear gloves before servicing them. 2.66 Check parking brake operation frequently. Adjust and service as required. 2.67 Maintain or replace safety and instruction labels, as necessary. 2.68 Do not attempt to mount a tire without the proper equipment and experience to perform the job. 2.69 Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld

or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.

2.70 Park machine on level ground. Never allow untrained personnel to service machine. Understand service procedure before doing work.

2.71 Mower deck, frame, and engine compartment should remain free of debris to prevent premature parts failures or fire hazards.

SAFETY INTERLOCK SYSTEM Your Bad Boy mower is equipped with a safety interlock system. This system is designed to prevent serious injury or death to the operator and other people or property damage. The system consists of an operator presence switch in the seat, the parking brake, drive lever neutral position, the mower blade engagement switch, and the ignition switch. These interlocks are vitally important and must be tested frequently. Following are instructions to test these very important safety precautions. Note: the operator must be seated properly on the machine during these tests and the engine should have been previously allowed to warm to operating temperature. 2.72 With the parking brake engaged, bring lever arms to their inward position Attempt to start the machine with the

blade actuator in off position. The engine should not start. 2.73 On a level surface, disengage the parking brake and place lever arms to their outward position. Then, attempt to

start the machine with the blade actuator in off position. The engine should not start. 2.74 Engage parking brake and leave lever arms in outward position. Put blade actuator in the on position, then

attempt to start the machine. The engine should not start. 2.75 Next, start the engine as stated in the Mower Operation Section. Disengage parking brake and, Very Slowly,

begin to rise from the seat. The engine should stop. If any of these tests fail to produce the results indicated and the problem cannot be identified, contact your Bad Boy Mower dealer or the support contacts in the rear of this manual.

ROLL OVER PROTECTION STRUCTURES (ROPS)This machine is not equipped with ROPS from the factory. If ROPS are added as an option, it is vital that the rules below are adhered to. ROPS, when used correctly, dramatically decrease the fatality rate in roll-over instances. 2.76 Periodically ensure the bolts that attach the ROPS to the machine are securely fastened. 2.77 Always operate the machine with the ROPS secured in the upright position. 2.78 If the surrounding environment (e.g. low-lying limbs, signage, etc.) makes it impossible to mow with the

ROPS upright, lower the ROPS at the hinge point, mow the area, then immediately secure the ROPS upright. 2.79 Upright ROPS are taller than then operators head. Be aware of this and your surrounding environment, as

referenced above. The mower and operator may clear low lying items, but the ROPS may not. 2.80 Always wear the provided seat belt when ROPS are utilized. Failure to use the seat belt severely handicaps the

safety benefits of the ROPS. 2.81 In the event of a roll-over, replace the ROPS before resuming use of the machine.

SECTION 3: MOWER OPERATION Never operate the machine with faulty equipment. Always be alert of sudden changes in landscape, as the mower will react differently on slopes or embankments than it will on flat surfaces. Never operate the mower with the discharge chute open. Do not cross terrain, other than grass, with blades turning. This could cause damage to property or bystanders. 3.1 Place parking brake in up position. 3.2 Drive arms must be in the “open” position. While sitting on the machine, each arm is positioned away

from the operator, to the right and left. Drive arms will lock into place and must be in this position to start machine.

3.3 Put PTO switch in the OFF position. 3.4 If your machine has been equipped with a ROPS (Roll Over Protection System) then you must fasten

seatbelt. 3.5 If machine has not been started recently, engage the choke. 3.6 Make sure nothing is under or around machine. 3.7 Place key in ignition and turn. 3.8 Once machine is started, disengage the choke. 3.9 Increase RPM by sliding the throttle to fast position, toward the rabbit. 3.10 Owners must become familiar with the controls before operating a zero-turn radius vehicle. 3.11 Start slowly and build your skill level. Have ample practice before using the machine at full

capabilities. 3.12 Be comfortable with machine before engaging blades. Know what each component controls

before using machine. 3.13 Your mower will perform differently on an incline /decline. Be cautious, slow down, and do not make

any sudden jerking movements with control arms. The machine could lose traction on a decline or tip backwards on an incline.

3.14 Once you become comfortable with your Bad Boy Mower you will notice your overall mowing time will decrease.

Avoid operating your mower on side hills of over 5 degrees, inclines of over 10 degrees,

and declines of over 15 degrees.

SECTION 4: MOWER MAINTENANCE

Maintenance

Interval

Daily First 5 Hours

Every 50 Hours or Annually*

Every 100 Hours or Annually*

Every 250

Hours Section

Check and add engine oil Section3

Check all belts for proper alignment Section 2 (Pump) 6

(Deck) Check tire pressure and wheel lug nuts Section 5

Check battery terminal connections Section 4 Check condition of blades Section 6 Check for fuel and oil leakage Section 3 Initial oil change Section 3 Tighten nuts and screws Change engine oil and filter Section 3 Initial change of hydraulic oil and filter Section 1

Grease mower Section 5 Replace air element and pre-cleaner Section3

Replace fuel filter Section 3 Clean or replace spark plugs and set gap Section 3

Change hydraulic oil and filter Section 1 Clean combustion chamberDealer Check and adjust valve clearanceDealer

Clean and lap valve seating surfaceDealer

*Maintenance by hour or annually whichever comes firstCheck air and fuel filter more often in dusty conditions

DealerGet maintenance performed at a registered dealership

SECTION 5: MOWER STORAGE & TRANSPORTATION

5.1 Keep machine from collecting debris by storing in a covered area while not in use. 5.2 Fuel can harm your machine if left for more than 30 days without changing, especially if the fuel

contains ethanol. Never use fuel with more than 10% ethanol by volume. E-15 is not permitted. 5.3 Disconnect the negative battery cable when machine will be stored for more than 30 days. 5.4 Always secure machine properly when transporting machine. 5.5 Do not load machine on trailer with blades engaged. 5.6 Do not use ramps to load the machine. 5.7 Make sure Parking Brake is in “up” position. 5.8 In wet conditions tires may spin while loading / unloading. If necessary, wait for dry conditions before

loading/unloading. 5.9 Make sure mode of transportation is suitable to bear the weight of mower. 5.10 Deck height should be set at maximum before attempting to load. 5.11 Secure mower with at least two straps capable of securing weight of mower.

MAINTENANCE LOG Date: Hours: Performed:

Date: Hours: Performed:




















SECTION 6: TROUBLESHOOTING 6.1 Q: How do I prevent an uneven cutting pattern and increase the quality of cut?

A: Check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, check the underside of the deck to ensure the mower deck is free of grass build-up and debris, make sure your machine is at full throttle, and vary your mowing pattern each time you cut your grass.

6.2 Q: What should I do if my mower won’t start? A: Check battery charge and connection (grounds), check your fuel (make sure fuel is less than 30 days old and contains no water), make sure your spark plug is in good condition and spark plug wire is attached, and make sure air filter is clean (a dirty filter makes it more difficult for the engine to draw air). Check the integrity of the 25-amp main fuse; also check for any bare wires and/or bad connections.

6.3 Q: What should I do if the blades won’t engage? A: Make sure the safety switch is plugged in on the bottom of seat. Check the underside of the PTO engager to ensure the plug is secure at switch. Also check PTO fuse underneath operator console (10-amps)

6.4 Q: What type of fuel is recommended for my mower? A: We recommend that you use a name brand fuel to ensure quality. Use fuel with an octane rating near 87. Higher octane fuels offer no benefit. Only fuels with an ethanol content of 10% or less may be used. By law, E-15 fuel is not permitted. Usage of E-15 will result in premature engine failure.

6.5 Q: Do you offer touch-up paint for your mowers? A: Touch-up paint is available. Contact your local dealer for more information.

6.6 Q: How do I clean my mower? A: It is recommended that you use an air hose or blower to remove dust and debris from the mower, to ensure there is not a buildup of grass on the mower deck and engine compartment, which could become a fire hazard. If you must wash the mower, ensure you run the engine to operating temp to dry water and engage the blades to spin off any standing water on the pulleys. Avoid spraying water onto electrical components and bearings to prevent premature failure of these parts.

SECTION 7: CONTROLS 7.1 Ignition Switch: Bad Boy mowers have a three-position ignition switch: off, run, and start. With key

inserted, rotate it clockwise to START position and release key when engine starts, and switch will automatically return to the RUN position.

7.2 Throttle Control: A cable is connected to the engine throttle for controlling engine speed. Move lever forward to increase engine rpm, move lever backward to decrease engine rpm.

7.3 Choke Control: The choke control, located to the right of the operator’s left, is a ‘push-pull’ type. When the choke knob is pushed in, the choke is in the off (run) position. When the choke is pulled out it is in the on (start) position. Do not operate the machine in the on (start) position.

7.4 Control Levers: (Not Shown) These levers control the mower’s speed, direction, and neutral lock. These levers are used to steer, accelerate, decelerate and change direction.

7.5 Blade Engage Switch: This switch engages the blades. Pull the switch up to engage the blades and push the switch down to disengage the blades.

7.6 Parking Brake: (Not Shown) This lever engages the parking brake. Pull back fully to engage the parking brake; push forward to disengage.

7.7 Deck Height Adjust: OUTLAW XP has a rocker switch for deck height adjustment.

7.2 7.7 7.5 7.1 7.3

SECTION 8: MOVING INOPERABLE MOWER 8.1 Do not tow machine. Use a winch to load on a trailer for transporting.

8.2 ATTENTION: RETURN BYPASS VALVES TO OPERATING POSITION BEFORE RUNNING MOWER FOLLOWING REPAIRS.

8.3 If it is necessary to move mower when the engine is inoperable, the hydraulic drive pumps. re equipped with bypass valves. Before moving the mower, turn the bypass valves counterclockwise one-half to one revolution. The bypass valve bolts are located on the side of each pump and are easily identified by the hole through the bolt heads

Your Bad Boy Mower Weighs: OUTLAW XP SERIES: 1180-1310 lbs. ***Weights fluctuate with the addition of accessories.

8.4 As you can see by the weights of the machines, you shouldn’t ever try to push or pull a Bad Boy Mower by hand. This could cause serious bodily injury.

8.5 Hopefully, you’ll never need to use this section of the manual. However, if you do, use extreme caution when moving machine!

SECTION 9: INSTRUMENTATION

9.1 Electronic Hour Meter: Displays total operating hours (0.1 hour increments, up to 9,999.9 hours), resettable timers, oil change reminders (5 hour break-in reminder followed by 50 hour interval reminders), air filter cleaning reminder, and RPM gauge. Press button to cycle between functions. To reset a timer, depress and hold button for 2 seconds.

SECTION 10: MOWER BLADE MAINTENANCE 10.1 Check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the

blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within a few hours. A dull blade will also require more power from the engine.

10.2 NEVER attempt to straighten a bent blade by heating. NEVER attempt to weld a cracked blade. The blades can break and cause serious injury or death.

10.3 NEVER work with blades while engine is running or deck clutch is engaged. 10.4 ALWAYS place deck clutch in DISENGAGE position while performing maintenance. 10.5 Use blocks when you MUST work under mower. 10.6 ALWAYS wear thick gloves when handling blades. 10.7 ALWAYS check for blade damage if mower strikes rock, branch, or other objects that could potentially

damage the blade.

(REMEMBER: NEVER CHECK BLADE WHILE ENGINE IS ON! NEVER CHECK BLADES WHILE BLADES ARE ENGAGED!)

SECTION 11: EQUIPMENT LUBRICATION 11.1 Park the machine on a level surface and disengage the blade control switch. 11.2 Move the motion control levers outward to the neutral position, engage parking brake, stop the engine,

remove the key, and wait for all moving parts to stop before leaving the operating position. 11.3 Grease Type: NGLI grade #2 multi-purpose gun grease. 11.4 Clean the grease fittings with a cloth. Scrape any paint off the front of the fitting(s). 11.5 Connect a grease gun to each fitting. Pump grease into the fitting until grease seepage is observed. Be

mindful of over-pressurization. Do not force the lever arm if there is strong back pressure as this can lead to reduced life of the component(s). Wipe up excess grease.

11.6 Refer to service manual section for grease fitting locations.

HOW TO CHOOSE THE RIGHT BLADE Essentially there are only TWO basic styles of mowing blades used or approved for use on our current products:

1. The standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the lawn or to be captured in a grass collection system. Standard blades are also referred to as “2-in-1” (discharging & bagging) or “high-lift” blades (because they are designed to create a higher-lifting airflow).

2. Mulching blades generally have a more curved style surface and frequently include extra cutting surfaces along the blade edges. These blades may also come in a “+” design (which is actually two individual blades arranged in a perpendicular fashion to enhance mulching). The “+” blades are usually found on older style mowers; newer ones utilize blades with more advanced mulching technology. Mulching blades may also be referred to as “3-in-1” (mulching, discharging & bagging) or “all-purpose” blades.

Bear in mind that the re-circulating airflow design of 3/1 blades makes them less efficient at discharging grass clippings than a standard 2/1 blade. As with most all-purpose tools, there is some give and take as opposed to using a tool designed for a more specific purpose.

If you’re experiencing less-than-desired cutting or discharging performance with a 3/1 blade, you may want to check into using a 2/1 blade. Conversely, if you’re using a 2/1 blade and want to mulch clippings, you should see about the availability of mulching blades or a mulching kit. *

The type of blade installed on a new mower is a decision the retailer makes for each model of mower, based on the expected needs of most customers. If you’re unsure of which blade is on a particular model, inspect the blade. Blades have part numbers stamped into them. Then compare these part numbers with the unit’s Operator’s Manual or Parts List.

It is true there are many other styles of blades available. But since we don’t manufacture or recommend using these other aftermarket styles, we will leave them out of this discussion. Should you want more information on special application or aftermarket blades, you should contact the companies that make these products. NOTE: Customers using non-OEM blades do so at their own risk. The use of unapproved (non-OEM) blades may void any or all of the mower and engine factory warranties.

* MULCHING KITS – These generally consist of mulching blades and a mulching plug (which closes off the discharge opening to keep the clippings contained under the deck for re-cutting) plus any necessary hardware for installation. Please check with your parts distributor regarding the contents of a particular mulching kit.

MOWING TIPS: •Mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower aroundin the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width ofthe mower’s deck.•Don’t cut your grass too short, particular for cool season grasses. Higher heights usually provide for a deeper root system, looksbetter, and is less likely to have weeds invading, particularly crabgrass.•Don’t remove any more than one third of the grass leaf at any one cutting. If circumstances arise that a lawn gets too tall and you justhave to lop off a bunch to get caught up, bite the bullet and break it down into several mowings to get caught up with 3 or so daysbetween cuttings.•NEVER SCALP YOUR LAWN. Scalping severely damages the root system to such a degree that it may die.•Avoid mowing when the grass is wet or when it’s dark•Avoid throwing grass clippings into the street and driveway where they can be washed into the sewer system. After mowing, clean updriveway and walkways.•When mowing remove only a third of the height of the grass with each cutting (except for the first mowing of the season when it’s okto remove more). You can safely leave clippings that will quickly decompose and add nutrients back into the soil. Contrary to popularopinion, grass clippings do not add to thatch buildup. Grass blades are made up of about 75% water.•Mow your lawn in a different direction with each mowing, especially with lawns of shorter grass types. Altering the direction ensures amore even cut since grass blades will grow more erect and less likely to develop into a set pattern.•Keep your mower’s blade sharp, which means having it sharpened several times during the mowing season. Keep several bladesaround so you’ll always have a sharp one on hand. Sharp blades cut the grass cleanly and help mulch clippings into small pieceswhich break down quickly.•Don’t forget to change your mower’s oil at least once during the mowing season. For brand new mowers, change the oil after about 5hours of operation during the initial break-in period.•At the end of the mowing season use a fuel stabilizer in the remaining gasoline•In the spring, don’t use that old gas unless you properly used a fuel stabilizer, it can cause a number of problems. Better to use freshgasoline to begin the new mowing season.•Leaf blade A demonstrates what a leaf blade should look like aftermowing with a sharp blade.•Leaf blade B demonstrates a leaf blade that was injured by a dullmower blade.•Leaf blade C was cut by the mower but indicates that the mower bladeis not sharp enough. The shredded white tissueprotruding from the leaf blades C and D is the vascular tissue of theplant.•Leaf blade D has been mown for quite some time with a dull mower blade.

The leading edge of the blade enclosure is equipped with an adjustable guard. When the guard is set to a higher position, it allows incoming grass to remain in a more upright position just prior to being cut. The result is a higher quality cut.

TO BAG OR TO MULCH? Grass clippings do not contribute to thatch buildup or increase the chances of disease. If you mow your lawn at the right height, without removing any more than 1/3 of its total height, clippings will quickly breakdown without a trace. These clippings contribute additional nitrogen and other nutrients to the soil and supply it with additional organic materials. Clippings from a 1000 sq. ft. lawn can add as much as 1 - 2 pounds of nitrogen back into the soil. If you have a compost pile, then you may want to bag your clippings occasionally to add much needed green-matter to the compost pile. Make sure it is mixed thoroughly with brown matter to avoid a strong ammonia odor. DO NOT COMPOST CLIPPINGS after applying any weed control or weed-feed type product. Before adding clippings to the compost pile wait at least 3 mowings after these products have been applied.

SERVICE SECTION SECTION 1: HYDROSTATIC SYSTEM The hydraulic reservoir tank on the Outlaw XP model is located on each side of the rear cover. There is a dipstick that indicates the current hydraulic oil level. Use only 20W-50 motor oil in this tank. Conventional or synthetic oil may be used. Bad Boy Hydrostatic Oil is recommended. Bad Boy recommends that the hydraulic oil and filters be changed within the first 50 hours of use; then at intervals of 250 usage hours. Use only Bad Boy replacement filters. Use of any other filters may result in damage to the hydraulic system and void the warranty. Each side requires approximately two quarts of oil to refill the system. THE FOLLOWING MAINTENACE IS TO BE PERFORMED ON A LEVEL SURFACE. CHANGING YOUR HYDRAULIC OIL AND FILTER 1. Place an oil pan under the engine. Locate the

clear oil return lines that come from the hydraulic pump and connect to the back side of the oil tanks as labeled in the picture above. Disconnect the return lines from the reservoir and place them into the oil drain pan.

2. Start the engine in order to cycle out the old hydraulic oil.

3. When you see air bubbles in the hydraulic lines immediately shut off the mower. keep in mind that only 75-80% of the hydraulic oil can be changed at a time.

4. Place rags under the hydraulic filters. Turn the hydraulic filters counter clockwise to remove.

5. Fill the new hydraulic oil filters with 20W-50 motor oil. Only use Bad Boy replacement filters.

6. Place the hydraulic return lines back onto the hydro oil reservoirs. Fill each hydraulic reservoir tank until the oil level reaches the bubble on the dipstick. Be careful not to overfill the hydraulic reservoir tanks.

7. Proceed to the purge procedure.8. Recheck oil level and fill as necessary.

PURGING PROCEDURE Due to the effects air has on the efficiency in hydrostatic drive applications, it is critical that the air is purged from the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system. 1. Lift the rear tires of the mower off of the ground

and chock your front tires so they do no move. 2. With the bypass valve open and the engine

running, slowly move the directional drive arms in the forward and reverse directions (5 to 6 times), as air is purged from the unit, the oil level will drop.

3. With the bypass valve closed and the engine running, slowly move the directional drive arms in the forward and reverse directions (5 to 6 times). Check the oil level, and add oil as required after stopping the engine.

4. It may be necessary to repeat steps 2 and 3 until all the air is completely purged from the system. When the transaxle moves forward and reverse at normal speed purging is complete.

When adjusting the tracking on the mower, the length of the pushrods can be changed by screwing the pivot joint in or out on the ends of the rods. Shortening the overall length of the rod slows the pump down. Lengthening the rod will increase the speed of the pump.

SECTION 2: DRIVE BELT Shown on the right is the tensioner for your pump belt. Adjusting this will either increase or decrease tension on the belt. Use a 3/4 “wrench to loosen the jam nuts and either tighten for more belt tension or loosen for less belt tension.

The belt tension should be set to 50-60 lbs.

Use a belt tension gauge to ensure the proper tension. Your dealer or service center will have belt tension gauge or you can buy one from the Bad Boy Parts Department by calling 866-622-3629 and ask for Parts Department. (Part Number 041-9999-00)

SECTION 3: ENGINE KAWASAKI FX850V

This machine has an oil drain hose installed on the engine to allow for easier oil changes. Bad Boy recommends that the oil and filter be changed after the initial 8 hrs. of use, and at intervals of 50 usage hours or yearly, whichever occurs first after that. The oil capacity is 2 quarts. Bad Boy 10W-30 synthetic blend engine oil is recommended for maximum protection.

CHANGING YOUR ENGINE OIL AND OIL FILTER 1. Remove oil dipstick and open oil drain

using a 10 mm socket or a flat head screwdriver until oil begins flowing. Allow oil to completely drain. (Make sure to have an oil pan ready to capture old oil and properly dispose old oil.)

2. The oil filter is located on the right side of the engine. Clean area around oil filter. Place a container under the oil filter to capture any oil and remove filter. Wipe off mounting surface and reinstall drain plug. Torque to 10 ft.-lb.

3. Place new filter in shallow pan with open end up. Fill with new oil until oil reaches the bottom of the threads. Allow 2 minutes for oil to be absorbed by filter material.

4. Apply a thin film of clean oil to rubber gasket on new filter.

5. Refer to instructions on oil filter for proper installation.

6. Fill crankcase with approximately 2 quarts of new oil. Level should top of indicator on dipstick.

7. Reinstall oil fill/dipstick and tighten securely.

8. Start engine; check for oil leaks. Stop Engine; correct oil leaks. Recheck oil level.

9. Dispose of used oil and filter in accordance with local ordinances.

KAWASAKI FX850V (CONTINUED)

The fuel filter is located in the fuel line on the left side of the engine by the starter motor. Replace the filter yearly. Prior to the removal of the old filter, note the direction of fuel flow as indicated on the filter. Have towels readily available in order to quickly remove any fuel leakage. Always use new hose clamps and ensure the security of the new filter by lightly pulling on each hose. Always perform maintenance outdoors or in a well-ventilated area. Do not smoke or allow any open flames in the vicinity of any maintenance activities. CHANGING YOUR FUEL FILTER 1. Locate your fuel filter and mark the direction it is

facing. 2. Clamp each side of the fuel filter to minimize any

gas spills. 3. Remove the clops from each side of the fuel filter

and remove the filter. 4. Place the new fuel filter in the same direction as

the old one and place the clips back into place and remove clamps.

The air cleaner is the engines only defense against damaging foreign particles. It is very important that the air cleaner element is inspected prior to each use. Remove the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air. Doing so will greatly reduce the air cleaner’s effectiveness. Replace yearly: more often in dusty environments. Adhering to these practices will help prevent loss of power and premature engine failure. CHANGING THE AIR CLEANER 1. Locate the air filter and unbuckle the air filter

cover. 2. Remove the cover and take out the outer white

element and the inner blue element. 3. Clean or replace elements. 4. Reattach the cover making sure the air intake is

facing down.

KAWASAKI FX850V (CONTINUED)

CHANGING THE SPARK PLUGS AND CHECKING THE SPARK PLUG GAP

1. Remove the wire on the spark plug and use a13/16” socket to remove the spark plug.

2. Check the gap on the spark plug to verify that it is0.03 in using a feeler gauge.

3. If the spark plug is worn, overheated, wet orcarbon fouled replace the spark plug.

4. Install the plug into cylinder head and torque to16 ft.-lbs. Be careful not to overtighten the sparkplug.

VANGUARD 993CC This machine has an oil drain hose installed on the engine to allow for easier oil changes. Bad Boy recommends that the oil and filter be changed after the initial 8 hrs. of use, and at intervals of 50 usage hours or yearly, whichever occurs first after that. The oil capacity is 2 quarts. Bad Boy 10W-30 synthetic blend engine oil is recommended for maximum protection.

CHANGING YOUR ENGINE OIL AND OIL FILTER 1. Remove oil fill cap and open oil drain. Allow oil to

completely drain. (Make sure to have an oil pan ready to capture old oil and properly dispose old oil.)

2. The oil filter is located on the right side of the engine. Clean area around oil filter. Place a container under the oil filter to capture any oil and remove filter. Wipe off mounting surface and reinstall drain plug. Torque to 10 ft.*lb.

3. Place new filter in shallow pan with open end up. Fill with new oil until oil reaches the bottom of the threads. Allow 2 minutes for oil to be absorbed by filter material.

4. Apply a thin film of clean oil to rubber gasket on new filter

5. Refer to instructions on oil filter for proper installation.

6. Fill crankcase with approximately 2 quarts of new oil. Level should top of indicator on dipstick.

7. Reinstall oil fill/dipstick and tighten securely.

8. Start engine; check for oil leaks. Stop Engine; correct oil leaks. Recheck oil level

9. Dispose of used oil and filter in accordance with local ordinances.

VANGUARD 993CC (CONTINUED)

The fuel filter is located in the fuel line about 12˝ from the carburetor on the side of the engine. Replace the filter yearly. Prior to the removal of the old filter, note the direction of fuel flow as indicated on the filter. Have towels readily available in order to quickly remove any fuel leakage. Always use new hose clamps and ensure the security of the new filter by lightly pulling on each hose. Always perform maintenance outdoors or in a well-ventilated area. Do not smoke or allow any open flames in the vicinity of any maintenance activities.

CHANGING YOUR FUEL FILTER

1. Locate your fuel filter and mark the direction it isfacing.

2. Clamp each side of the fuel filter to minimize andgas spills.

3. Remove the clips from each side of the fuel filterand remove the fuel filter.

4. Place the new fuel filter in the same direction asthe old and place clips back into place andremove clamps.


The air cleaner is the engine’s only defense against damaging foreign particles. It is very important that the air cleaner element is inspected prior to each use. Remove the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air. Doing so will greatly reduce the air cleaner’s effectiveness. Replace yearly; more often in dusty environments. Adhering to these practices will help prevent loss of power and premature engine failure.

CHANGING YOUR AIR CLEANER 1. Unlock the air cleaner cover and remove to

access the air cleaner.

2. Remove the outer and inner air filters.

3. Replace inner and outer filter then place the inner filter into the air intake followed by fitting the outer filter over the inner filter.

4. Place cap back on and close the latches.


CHANGING THE SPARK PLUGS AND CHECKING THE SPARK PLUG GAP

1. Remove the wire on the spark plug and use a 5/8" socket to remove the spark plug.

2. Check the gap on the spark plug to verify that it is 0.03 in using a feeler gauge.

3. If the spark plug is worn, overheated, wet, or carbon fouled replace the spark plug.

4. Install the plug into cylinder head and torque to 20ft.-lbs. Be careful not to overtighten the spark plug.

YAMAHA 824CC EFI This machine has an oil drain hose installed on the engine to allow for easier oil changes. Bad Boy recommends that the oil and filter be changed after the initial 8 hrs of use, and at intervals of 50 usage hours or yearly, whichever occurs first after that. The oil capacity is 2 quarts. Bad Boy 10W-30 synthetic blend engine oil is recommended for maximum protection.

CHANGING YOUR ENGINE OIL AND OIL FILTER 1. Remove oil fill cap and open oil drain. Allow oil to

completely drain. (Make sure to have an oil panready to capture old oil and properly dispose oldoil.)

2. The oil filter is located on the right side of theengine. Clean area around oil filter. Place acontainer under the oil filter to capture any oil andremove filter. Wipe off mounting surface andreinstall drain plug. Torque to 10 ft.*lb.

3. Place new filter in shallow pan with open end up.Fill with new oil until oil reaches the bottom of thethreads. Allow 2 minutes for oil to be absorbed byfilter material.

4. Apply a thin film of clean oil to rubber gasket onnew filter.

5. Refer to instructions on oil filter for properinstallation.

6. Fill crankcase with approximately 2 quarts of newoil. Level should top of indicator on dipstick.

7. Reinstall oil fill/dipstick and tighten securely.8. Start engine, check for oil leaks. Stop Engine,

correct oil leaks. Recheck oil level9. Dispose of used oil and filter in accordance with

local ordinances.

YAMAHA 824CC EFI (CONTINUED) The fuel filter is located in the fuel line about 12˝ from the fuel pump on the side of the engine. Replace the filter yearly. Prior to the removal of the old filter, note the direction of fuel flow as indicated on the filter. Have towels readily available in order to quickly remove any fuel leakage. Always use new hose clamps and ensure the security of the new filter by lightly pulling on each hose. Always perform maintenance outdoors or in a well ventilated area. Do not smoke or allow any open flames in the vicinity of any maintenance activities.

CHANGING YOUR FUEL FILTER 1. Locate your fuel filter and mark the direction it is

facing.

2. Clamp each side of the fuel filter to minimize any gas spills.

3. Remove the clips from each side of the fuel filter and remove the fuel filter.

4. Place the new fuel filter in the same direction as the old one.

YAMAHA 824CC EFI (CONTINUED) The air cleaner is the engine’s only defense against damaging foreign particles. It is very important that the air cleaner element is inspected prior to each use. Remove the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air. Doing so will greatly reduce the air cleaner’s effectiveness. Replace yearly; more often in dusty environments. Adhering to these practices will help prevent loss of power and premature engine failure.

CHANGING THE AIR CLEANER 1. Unlock the air cleaner cover and remove to

access the air cleaner.

2. Remove the outer and inner air filters.

3. Replace inner and outer filter then place the inner filter into the air intake followed by fitting the outer filter over the inner filter.

4. Place cap back on and close the latches.

YAMAHA 824CC EFI (CONTINUED)

CHANGING THE SPARK PLUGS AND CHECKING THE SPARK PLUG GAP 1. Remove the wire on the spark plug and use a

13/16” socket to remove the spark plug.

2. Check the gap on the spark plug to verify that it is 0.03 in using a feeler gauge.

3. If the spark plug is worn, overheated, wet, or carbon fouled replace the spark plug.

4. Install the plug into cylinder head and torque to 20ft.-lbs. Be careful not to overtighten the spark plug.

SECTION 4: ELECTRICAL SYSTEM This mower is equipped with one protective fuse: a 30 amp main fuse (pictured to the right).

A blown fuse usually indicates a problem within the electrical system or an electrical component. Ensure the battery terminals are tightly fastened.

Never replace a fuse with one of a higher amperage rating or ‘bypass’ a fuse in any way. Doing so creates a significant fire hazard and can cause severe damage to the mower’s electrical components. If a fuse is repeatedly blowing, contact your Bad Boy dealer.

On most models, the red wire coming out of the engine is the charging wire from the alternator. Check for 13.6 - 14.2 volts dc at this wire with engine at full throttle.

If you are having issues starting your mower ensure the signal wire is connected to your starter solenoid.

Check the condition and connection of the relays located under the control panel. Ensure that they are clean and connected. Make sure that wire terminal ends have not been pushed out of the relay block.

The linear actuator is the mechanism that raises and lowers the deck. If it ever starts to make noise when raising and lowering the deck you might find it necessary to tighten

the nuts and bolts on the front and rear of the actuator. Be careful not to overtighten these

as you can damage the actuator. Also if your actuator ever stops working make sure to check the main fuse.

ELECTRICAL SYSTEM (CONTINUED)

WIRING DIAGRAM

SECTION 5: FRAMEThe front fork nuts require a torque of 40ft-lbs. While applying this torque, turn the fork itself to ensure no damage is done to the bearing. This operation is only necessary if a repair requires it. To access the recessed front fork nuts, remove the dust cap by prying gently using a flat-head screwdriver. Once cap is removed, a 36mm socket will be needed for top nut. You will need to secure the bottom nut with a 1 1/2". wrench. Once you have torqued the nuts to 40 ft.-lbs., reapply the dust cap by gently tapping around its edges. Do NOT hit center of cap.

Torque rear wheel lugs to 65-75ft. lbs. Re-torque at every oil change and check every mowing.

There are two grease zerks located on each of the two turnbuckles (4 Total). Grease at every oil change.

The pump belt tensioner is located under the engine and has a grease fitting at its pivot point. Grease at every engine oil change.

The deck belt tensioner is located at the rear of the deck and has a grease fitting on its pivot point. Grease at every engine oil change.

The control arm blocks have grease fittings located on the top of each block. Grease one time a year.

SECTION 6: CUTTING DECK DECK BELT REMOVAL 1. Use proper safety precaution when preforming

procedures.

2. Raise the deck to its highest position.

3. Remove the right pulley cover.

4. While lifting up on the belt (as shown in the photograph), rotate the pulley until the belt is free of the pulley. Exercise caution while performing this step as fingers can easily become caught between the belt and pulley.

DECK BELT INSTALLATION 1. Use proper safety precaution when preforming

procedures.

2. Raise the deck to its highest position.

3. Take off both pulley covers and route the belt by following the belt route decal. (The easiest way to finish running the belt is routing the belt through the deck pulleys and carefully slipping the belt onto the clutch in the rear of the engine.)

4. Verify that the belt is routed properly as improper routing can damage the spindles as well as the engine.

LEVELING THE DECK 1. Start on a flat level surface and set the air

pressure in all four tires to 12 psi. Measure thedeck at all four corners. The deck should belevel from left to right but 1/4" lower in the frontthan in the rear. adjustments can be made byadjusting the deck hangers in their slots.

2. Using a pair of approximately 3 ft. long 2x4's,stand the boards on edge and slide them underthe deck from front to back as shown.

3. Remove the foot pedal and raise the floor plate.Remove one end of the deck lift spring assistdampener using a pair of 1/2" wrenches asshown

4. Lower the deck down onto the 2x4's and installthe deck height pin into its highest available hole.This should be relatively close to the width of the2x4 boards.

5. Using a pair of 3/4" wrenches, loosen all deckhanger bolts on the top of the deck. These arethe lower bolts in the slots of the deck as shown.Do not loosen the upper bolts that attach thedeck hangers to the actuator lift bars.

6. The deck is now loose from the frame andmovement of the lift pedal should only move thehanger bolts up and down in the deck slots. atthis point a different deck height adjustment pinlocation may be chosen. choosing a lowernumber will raise the decks cutting height.choosing a higher number will decrease thedecks overall cutting height. Remember, youshould be approximately in the 3.5" range onyour selection.

7. You may now tighten all of the deck hanger boltsin the deck slots starting with the rear first, thenthe front. Lift the deck to the highest position.measure all four corners of the deck again toensure that no further adjustments arenecessary. reattach the deck lift assist dampenerwith the pedal pressed to its maximum travel.this may require assistance from another personto achieve.

8. Close the floor plate and reattach the foot pedal.check belt tension before mowing.

ADJUST DECK BELT TENSION The deck spring tension is critical. if the tension is too high, premature failure of the deck belt and blade spindles can occur. If the tension is too low, the belt can "jump off" or slip on the pulleys. This results in reduced cut quality and early belt failure.

Spring tension adjustments can be made by sliding the bolt shown above forward or backward in the slot of the deck. Belt tension should be 60-65 lbs. with the deck at its lowest setting.

Use a belt tension gauge to ensure the proper tension. Your dealer or service center will have a belt tension gauge or you can buy one from the Bad Boy Parts Department by calling 866-622-3269 and asking for the Parts Department. (Part Number 041-9999-00).

BLADE SHARPENING The blade on the top (see photo) was utilized long after replacement was required. In addition to a decline in cut quality, failure to replace a worn or damaged blade creates a major safety hazard. Bad Boy recommends that blade sharpening be performed by a professional.

BLADE REMOVAL To change blades, it may be easier to use a piece of wood to keep the blade from turning so that the bolt can be loosened. Use a 15/16" socket and impact drill, or a wrench and an extension to gain more leverage. You might need to put a 3/4" wrench on top of the pulley bolt to keep the blade from spinning. Bolts used have right-handed threads.

Re-torque the blade bolts to 90-110 lbs.

The blade spindles contain a sealed ball earing inside the top and bottom of the spindle. The bearings are replaceable for a more cost-effective repair.

Parts List

ITEM QTY PART NUMBER DESCRIPTION

1 1 023-7913-00 Front Fork

2 1 013-8050-00 1/2-13 Nylon Flange Nut

3 1 018-7010-00 1/2" x 9" GR 5 Hex Bolt

4 1 025-5202-00 Front Wheel Spanner

5 2 022-7010-00 1-3/4" Bearing-Large Bore Front Rim

6 1 013-9004-00 1" Fine Thread 1/2 Nylock Nut

Parts List


7 2 010-1050-00 Caster Bearing 2016 - 1641 Bearing

8 1 025-0003-00 2016 Front Bearing Spacer

9 1 014-2025-00 2017 Bearing Cover

10 1 022-3085-00 Tire and black wheel assembly

11 1 022-3090-00 6" Front Black Wheel

12 1 022-5347-00 13 x 6.50 - Tire

PARTS SECTION: OUTLAW FORK ASSEMBLY

PAGE 40

5

5

2

3

1

7

9

10

4

6

8

11

12

Parts List


1 4 034-8025-00 Drive Lever Spring

2 8 019-8027-00 .515 ID Nylon Shoulder Washer

3 2 024-6034-00 1/4" Press in Grease Fitting

4 2 013-8050-00 1/2-13 Nylon Flange Nut

5 2 013-8043-00 5/16" Nut

6 2 018-8063-00 5/16" x 3/4" Hex Bolt

7 6 013-6051-00 3/8" Fine Threaded Jam Nut

8 2 019-5037-00 3/8" Lock Washer

9 2 069-4010-00 Black Steering Grip

10 2 045-5000-00 Black Knob for Adjustable Steering Arm

11 1 031-9015-70 Lower Adjuster - Steering Arm- Right

12 2 031-9010-00 Upper Tube-Adjustable Steering

13 1 031-9016-70 Upper Adjust Steering Arm- Right

14 8 018-2020-00 5/16-18 1/2 HWH Bolt-Steering

15 1 031-9025-70 Stering Arm Elbow (Right)

16 4 013-9002-00 5/16" Flange Nut

17 4 018-2050-00 10mm Damper Ball Stud-Steering

18 2 013-0085-00 1/2-13 Hex Flange (GR.G) ZC

19 2 087-0001-00 Steering Damper

20 1 031-9017-70 Upper adjuster-Steering Arm- Left

21 1 031-9014-70 Lower Adjuster - Steering Arm- Left

22 2 018-5043-00 3/8" x 1 1/4" Carriage Bolt

23 1 031-9020-70 Stering Arm Elbow (Left)

24 2 035-5350-00 outlaw XP Push Rod

25 2 099-2009-00 Quick Release Ball Joint

Parts List


26 2 099-6046-00 3/8-24 Ball Joint

27 2 019-5702-00 1/2" Washer (Grade 8)

28 1 027-2017-00 Steering Block Assembly - Right

29 2 018-4011-00 3/8-24 Nylon Insert jam locknut

30 1 027-2018-00 Steering Block Assembly - Left

31 6 019-6017-00 .630 ID Plastic Washer

PARTS SECTION: OUTLAW XP DRIVE ARMS

PAGE 41

24

29

26

7

17

16

78

7

25

19

1716

65

330

23

14

14

10

20

12

9

22

21

15

11

13

28

2 1

2

18

Welded to Frame

2

1

4

2

31

27

31

DETAIL A

DETAIL B

A

B

PARTS SECTION: OUTLAW XP GAS TANK ASSEMBLIES

PAGE 42

36

35

1617

17

15

17

16

1620 35

10

21

25

24

23

22

28

29

26

33

30

27

32

34

3478

9

63

219

14

13 15 14

13

13

14

11

12

4

5

7

8

91

3118

37

38

34

Parts List


1 1 080-5116-17 2017 Outlaw Seat Bracket

2 4 018-8065-00 5/16-18 x 1 Carriage Bolts Zinc


4 2 013-5202-00 3/8" Nylock Flange Nut

5 2 018-5043-00 3/8" x 1 1/4" Carriage Bolt

6 4 013-8049-00 5/16-18 Nylon Insert Flange Nut Zinc Orange Nylon

7 10 018-2007-00 5/16" x 1" Bolt

8 10 019-8051-00 5/16" Lock Washer

9 10 019-8044-00 5/16" Flat Washer

10 1 042-9000-00 Ignition Key

11 1 031-2040-00 Outlaw 2015 Tank Support (Right)

12 1 031-2045-00 Outlaw 2016 Tank Support (Left)

13 6 072-8069-00 1/4 Fuel Hose Clamp

14 3 051-8067-00 1/4" Fuel Line Hose

15 2 073-8068-00 fuel line T

16 6 072-8070-00 3/16 Vinyl Clamp

17 3 051-8072-00 1/4" Vinyl Tubing

18 1 067-1180-50 Outlaw 2015 Fuel Tank (Right)

19 2 067-6055-00 Fuel Tank Hose Nipple w/Filter

20 1 079-3360-00 Analog Control Panel Outlaw

21 1 077-8076-00 Ignition Switch

22 1 056-8058-00 PTO Switch

23 1 078-3000-00 Rocker Deck Lift Switch

24 1 089-1000-00 Oil Light

25 1 083-4013-00 Tachometer

26 2 066-8076-00 Fuel Cap (Kelch)

27 1 067-1190-50 Outlaw 2015 Fuel Tank (Left)

28 1 067-4080-00 Fuel Gauge w/Grommet

29 1 067-6054-00 Grommet for Fuel Gauge

30 2 067-6054-00 ROV Grommet

31 1 079-3280-00 Outlaw Tank Panel (Right)

32 1 079-3281-00 Outlaw Tank Panel (Left)

33 2 067-6070-00 Rollover Valve - Black

34 10 018-2012-00 1/4" x 1/2" BS C/S 18-8 SS

35 6 018-2010-00 10-32 x 3/8" Button Socket Head Bolt

36 2 072-0001-00 3/8 Cable Clamp-Black Nylon

37 1 086-2050-00 Wiring Harness

38 1 018-1040-00 Light Plug

PARTS SECTION: OUTLAW XP GAS TANK ASSEMBLIES

PAGE 43

DETAIL A

DETAIL B

DETAIL C

A

B

C

PARTS SECTION: OUTLAW XP FLOORBOARD & BATTERY

PAGE 44

64

2

3

35 3732

3334

3638

18.2

1513

12

17

16

14

20

16

18 18.1

18.3 21

22

8

7

10

11

9

67

5

6

4

4353

54

51

55

48

49

52

47

502527

26

25

46

25

30

29

28

31

39

41 42

40

43

23

24

59

58

57

56

60

25

27

4570

44

68

69

6362

651

2561

52

2642

Parts List


1 12 040-6080-00 Ratchet Fastener

2 1 018-8064-00 1/4" x 5/8" BS C/S 18-8 SS

3 1 064-2006-00 Floor board Cable W/ Swivel Ends

4 2 013-8049-00 5/16" Nylock Flange Nut Zinc

5 2 018-8065-00 5/16" x 1" Carriage Bolt


7 6 030-3050-00 #10 x 1/2" Self Tapping Screw

8 6 029-4010-00 Button Bumper

9 1 029-8000-00 2017 XP Bumper

10 2 030-7039-00 1/4" x 1 1/2" Self Tapping Screw

11 2 019-7040-00 1/4" Flat Washer

12 2 013-9001-00 1/4-20 Hex Flange Nuts Zinc w/Serrations

13 2 018-8052-00 1/4-20 x 3/4 GR 5 Hex Bolts Zinc

14 1 064-5300-00 24" Red Battery Cable

15 1 068-8049-00 Battery

16 2 103-5400-00 Black Boot For Ground Cable

17 1 103-5300-00 Red Boot

18 1 043-8929-00 Hold Down Assembly

18.1 1 043-8929-00 Battery Hold Down

18.2 2 018-8050-00 1/4"-20 x 8" Carriage Bolt

18.3 2 013-8051-00 1/4" Wing Nut

20 1 086-0005-00 Ground Cable

21 1 089-0002-00 2015 Outlaw 2x2 Folding ROPS

22 1 070-5380-17 2017 XP Frame

23 1 028-6030-00 2015 Outlaw Act Bar Assembly (Front)

24 1 028-6040-00 2015 Outlaw Act Bar Assembly (Rear)

25 12 013-8050-00 1/2-13 Nylon Flange Nut

26 2 032-3000-00 Bushing- SF-1620-4

27 2 018-0008-00 1/2 x 1-1/2 Carriage Bolt

28 4 017-9000-00 Two Piece Pillow Block (Male)

29 4 017-9050-00 Two Piece Pillow Block (Female)

30 4 017-9025-00 Two Piece Pillow Block Strap

31 8 018-5019-00 1/2" x 4" Bolt (Grade 8)

32 3 025-5203-00 Spacer 3/4 OD x 1/2 ID x 3\4 Length

33 4 018-0009-00 3/8 x 1 3/4 Carriage Bolt

34 1 040-4000-00 Deck height lever pin

Parts List



36 1 031-0100-00 Outlaw Deck Lever Lock

37 1 026-2100-00 Outlaw Height Indicator Plate (Outer)

38 5 019-2003-00 .390 x .750 x .062 Nylon Washer

39 1 026-0013-00 Outlaw Deck Lift Pedal

40 1 040-5000-00 Pull Pin

41 1 030-0010-00 5/16-18 x1 Thumb Screw Zinc

42 3 013-9002-00 5/16" Flange Nut

43 3 013-7018-00 1/2" Hex Nut

44 1 087-5400-00 200 lb Gas Spring- 54" Deck outlaw

45 2 018-2050-00 10mm Damper Ball Stud-Steering

46 1 028-6055-00 Outlaw Linkage Bar Susp Frame

47 1 039-5944-00 Pump Idler Bracket



50 1 013-5301-00 5/8" Nylock (1/2 Jam)

51 1 018-6036-00 1/2" x 2 3/4" Hex Bolt

52 2 025-7036-00 1/2 x 1/2 Spacer

53 1 018-2004-00 All Thread-Pump Idler Tensioner

54 1 034-2009-00 2009 Deck/Pump Idler Spring

55 1 033-6001-00 4 3/4" Idler Pulley

56 1 035-7033-00 Actuator

57 1 018-0022-00 1/2-13x2 Grade 8 Hex Bolt

58 2 019-5702-00 1/2" Washer (Grade 8)

59 1 018-4010-00 1/2" Nylock Nut (1/2 Jam)

60 1 018-7016-00 1/2" x 3" Hex Bolt

61 2 019-8054-00 .505 Nylon Spacer

62 4 018-0050-00 1/2-13 X 3.25 Hex Bolt - Grade 5

63 4 013-0005-00 1/2" Center Lock Nut

64 1 079-3150-00 2017 XP Outlaw Floor Panel

65 1 081-2050-00 2016 Outlaw Floor Mat

67 1 013-8039-00 1/4-20 Hex Nut

68 1 087-6100-00 250 lb Gas Spring 61" Deck Outlaw

69 1 087-7200-00 300 lb Gas Spring 72" Deck Outlaw

70 2 018-2049-00 13mm Ball Stud (72" Deck Only)

PARTS SECTION: OUTLAW XP FLOORBOARD & BATTERY

PAGE 45

DETAIL A

A

PARTS SECTION: OUTLAW XP DRIVE TRAIN & REAR COVER

PAGE 46

16

17

18

57

56

46

9

732

198

25

21

25

24

20

23

22

9

76

15

40

42 41

43

35

35

44

3339

39

36

60

37

34

26

30

77

75

81

6

5859

38

61

13

62

67 66

64

7174

70

68

70

70

63

6870

72

731

45

47

54 55

51

5349

46 52

48

1480

50

11

79

12

10

78

1328

27

32

31

29

13

32

82

12

11

5

69

65

Parts List


1 1 070-5380-17 2017 XP Frame

2 4 018-5043-00 3/8" x 1 1/4" Carriage Bolt

3 4 013-5041-00 3/8 Nylock Nut

4 2 018-4702-00 1/4-20 x 1-1/4 GR 5 Hex Bolt

5 1 029-7037-00 14" Rubber Bumper

6 4 019-7040-00 1/4" Flat Washer

7 1 026-2190-00 Outlaw Rear Plate

8 4 019-8040-00 1/4" x 3/4" Carriage Bolt

9 6 013-2050-00 1/4-20 Nylon Insert flange Nut

10 2 070-8000-00 60 Suspension kit Wheel Motor

11 8 018-2030-00 1/2" x 1" Hex Bolt

12 8 019-5007-00 1/2" Lock Washer

13 10 019-5702-00 1/2" Washer (Grade 8)

14 4 051-2000-00 18" hose Assembly W/forged 45 Degr

15 2 033-5003-00 5" Pump Pulley

16 2 022-4095-00 2018 24x12-12 Reaper Turf Tire

17 2 022-4070-00 12x12" Black Wheel For 2015 Outlaw

18 10 018-7033-00 1/2-20 x 1-1/2 Lug Bolts Zinc

19 1 067-8051-00 Outlaw Hydraulic Tank Left

20 2 066-8050-00 Hydraulic Tank Cap W/Dipstick

21 2 051-8063-00 3/8" Clear Hose

22 2 051-8064-00 1/2 Clear Braded Hose Priced/Foot

23 4 072-8066-00 1/2 Hose Clamp

24 1 067-8050-00 Outlaw Hydraulic Tank Right

25 4 072-8065-00 3/8" Hose Clamp

26 2 014-9000-00 2X2 Frame Plug

27 4 032-5056-00 Flange Bushing for Deck Arm - Upper

28 2 018-2051-00 5/8''x10'' Hex Bolt (Grade8)

29 2 013-5301-00 5/8" Nylock (1/2 Jam)

30 2 024-3050-00 1/4" Drive in Grease Fitting (72" Suspension Kit Wheel Moter)

31 2 013-7021-00 5/8 Std NC Nylock Nut

32 4 (2-72" Deck) 032-9000-00 Vibration Mount-Green Dot

33 2 015-9999-00 Hydraulic Fan

34 2 013-8043-00 5/16" Nut

35 4 024-5206-00 3/8" X 9/16"-18 ORB Male Fitting (S,A-2 P-4)

36 2 031-5333-00 Pump Arm

37 2 013-8073-00 1/4" Nylock Nut

38 2 018-4007-00 1/4-20 x 1 GR 5 hex bolt zinc

39 4 024-5343-00 Hydraulic Pump Fitting 6400-10

40 4 018-6012-00 3/8" x 1 1/2" Hex Bolt

41 4 019-5037-00 3/8" Lock Washer

Parts List


42 4 019-5029-00 3/8" Flat Washer

43 4 013-6014-00 3/8" Hex Nut

44 2 014-5600-00 Fan Guard 6" Fits wheel Motor Pumps

45 2 020-7022-00 1/8x2-1/4 cotter pin Zinc

46 2 042-7041-00 Woodruff Key

47 2 013-7050-00 1" Castle Nut for Wheel Motor

48 4 024-0050-00 45 Degree Fitting 31704-10-10

49 8 013-5300-00 1/2" Flange Nut

50 8 018-6036-00 1/2" x 2 1/2" Hex Bolt

51 2 013-8047-00 5/16-18 Nylock Insert Locknut

52 1 015-4501-00 15cc Parker Wheel Motor- Left

53 2 092-5201-00 Brake Disk

54 1 092-7001-00 XP/AOS Left Brake Caliper

55 2 018-6049-00 3/8" x 1" Hex Bolt

56 1 015-4500-00 15cc Parker Wheel Motor- Right

57 1 092-7000-00 XP/AOS Right Brake Caliper

58 2 019-4008-00 1/4" Lock Washer

59 2 018-0024-00 M6-1.0 X 16MM Hex Bolt

60 2 042-5301-00 5MM X 1 Square Key Stock

61 2 032-9002-00 Vibration Mount- Red Dot

62 2 018-1055-00 1/2" x 3/4" Hex Bolt

63 2 014-3010-00 5/8 Round Insert

64 2 018-0026-00 1-14 x 5.5 Hex Bolt Grade 8 Zinc Yellow

65 2 013-9004-00 1" Fine Thread Nut

66 1 029-8000-00 2017 XP Bumper

67 2 030-7040-00 1/4 x 1 Hex Head Tek screw

68 2 025-0003-00 2016 Front Bearing Spacer

69 2 058-1000-00 1" x .25" Spacer

70 4 010-1050-00 Caster Bearing 2016 - 1641 Bearing

71 1 250-2650-00 2017 XP Suspension Arm - Right

72 1 250-2600-98 2017 XP Arm Assembly - Left

73 1 250-2600-00 2017 XP Suspension Arm -Left

74 1 250-2650-98 2017 XP Arm Assembly - Right

75 1 050-3000-00 Left Pump 12cc

76 2 022-4100-00 2018 24x12-12 Reaper Turf Tire and Black Wheel Assembly

77 2 024-8000-00 3/8" Threaded Grease Fitting (60" Suspension Kit Wheel Moter)

78 2 070-8001-00 72" Suspension Kit Wheel Motor

79 8 018-2080-00 1/2-13 x 1 1/4 Hex Bolt (Only on 60" Suspension Kit Wheel Motor)

80 4 051-6005-00 18" Hydraulic Hose Only

81 1 050-3050-00 Right Pump 12cc

82 2 (72" Deck) 032-8999-00 Vibration Mount-Blue Dot

PARTS SECTION: OUTLAW XP DRIVE TRAIN & REAR COVER

PAGE 47

DETAIL A

DETAIL B

PARTS SECTION: OUTLAW XP SEAT ASSEMBLY

PAGE 48

A

B

6718

19

72

70

71

74

73 1213

3

4

9

4

10

9

69

23

68

16

24

49

42

4

22

43

5538

1456

48

37

39

39

9

40

41

36

36

62

62

3652

51

49 50

35 63

3563

35

35

56

33

32

34

5453

7

6

61

60

58

57

22

59

64

5

65

9

64

6

22

2120

6 47

1517

14 16

45

4

5

9

2726

8

2

166

302931

28

46

44

25

11

Parts List


1 1 080-5116-17 2017 Outlaw Seat Bracket

2 1 014-2100-00 Outlaw Cooler Cover

3 1 026-2016-00 2016 Seat Plate Outlaw

4 10 018-8065-00 *Varies*



7 2 018-5043-00 3/8" x 1 1/4" Carriage Bolt

8 4 030-7042-00 5/16 x 3/4 washer head type F screw


10 2 019-6050-00 .360 ID Plastic Washer-Black

11 1 071-5060-00 2015 Outlaw Seat

12 4 013-9002-00 5/16" Flange Nut

13 1 036-5300-00 Seat Switch Adapter

14 3 077-8073-00 Safety Switch

15 4 018-8058-00 10-24 x 1 BS C/S 18-8 SS

16 6 013-5019-00 10-24 Nylon Insert Locknut

17 2 025-6041-00 Switch Block Plastic

18 1 054-8017-00 Choke

19 1 013-6051-00 3/8" Fine Threaded Jam Nut

20 2 018-0009-00 3/8 x 1 3/4 Carriage Bolt

21 4 018-1010-00 3/8-16x3-1/2 grade 5 hex bolt

22 9 019-5029-00 3/8" Flat Washer

23 1 055-2012-00 Universal Throttle

24 2 018-5200-00 10-24 X 5/8 BS Button Head Bolt

25 2 018-4700-00 3/8-16x3 grade 5 hex bolt

26 2 018-0024-00 M6-1.0 X 16MM Hex Bolt

27 1 067-0020-00 Carbon Canister

28 1 051-8072-00 1/4" Vinyl Tubing

29 1 051-8073-00 3/16 Vinyl Tubing

30 2 072-8073-00 3/16" Vinyl Hose Clamp

31 2 072-8070-00 3/16 Vinyl Clamp

32 1 039-2130-00 Outlaw Filter Bracket

33 2 013-5041-00 3/8 Nylock Nut

34 4 019-7040-00 1/4" Flat Washer

35 4 072-8066-00 1/2 Hose Clamp

36 4 072-8065-00 3/8" Hose Clamp

37 1 039-0150-00 Brake Cable Adapter Bracket

38 2 018-1080-00 12-24x 1/2 HWH Bolt

Parts List


39 2 013-9005-00 5/16-18 Nylock Jam Nut 1/2 Nut

40 1 069-1000-00 Brake Handle Cam Over

41 1 069-7000-00 Rubber Brake Grip-cZT/ZT 2013

42 1 032-5053-00 Bronze Bushing SF-1220-8

43 1 013-9003-00 3/8 Nylock Jam Nut 1/2 Nut

44 1 031-2045-00 Outlaw 2016 Tank Support (Left)

45 1 031-2040-00 Outlaw 2015 Tank Support (Right)

46 1 064-9001-00 2015 XP Brake Cable - Long

47 1 064-9000-00 2015 XP Brake Cable - Short

48 1 018-2007-00 5/16" x 1" Bolt

49 2 062-8013-00 Filter Head-Hydraulic Filter

50 2 024-5050-00 Filter Head Fitting 1/2 x 1/2

51 2 063-8014-00 Filter

52 2 024-5342-00 1/2" Pipe to 3/8" Barb

53 4 018-8052-00 1/4" x 3/4" Hex Bolt

54 4 019-4008-00 1/4" Lock Washer

55 1 025-0001-00 2015 Brake Lever Spacer

56 3 018-4706-00 3/8 x 1 1/2 Carriage Bolt

57 2 018-5040-00 3/8" x 1 1/4" Hex Bolt

58 2 034-8045-00 Seat Spring

59 2 014-8047-00 Seat Spring Cap Cover

60 2 019-5037-00 3/8" Lock Washer

61 2 013-6014-00 3/8-16 Hex Nuts Zinc

62 2 051-8063-00 3/8" Clear Hose

63 2 051-8064-00 1/2 Clear Braded Hose Priced/Foot

64 2 034-1025-00 Brake Spring

65 1 028-0085-00 Seat Latch Rod Assembly 2016 Models

66 1 064-8081-00 Seat Cable

67 1 055-2013-00 Throttle Knob

68 1 055-8021-75 Outlaw Throttle Cable (Cable Only)

69 1 071-5063-00 Extreme/XP Outlaw Seat Cushion - Bottom

70 1 071-5064-00 Extreme/XP Outlaw Seat Cushion - Back

71 1 071-5062-00 Extreme/XP Outlaw Seat Arm Pads Only (Pair)

72 1 071-5061-00 Extreme/XP Outlaw Seat Arm Rest (Pair)

73 1 071-5015-00 Extreme/XP Outlaw Seat Rails

74 1 071-8061-00 Seat Switch

75 1 071-2013-00 Seat Belt Kit (Not Shown)

PARTS SECTION: OUTLAW XP SEAT ASSEMBLY

PAGE 49

DETAIL ADETAIL B

DETAIL C

DETAIL D

A

B

C

D

PARTS SECTION: OUTLAW 54" DECK

PAGE 50

4

41

4464

42

42

61

8

4

517

5857

5732

56

6055

59

16 15

35

3445

13

1220

18

17

33

19

54

52

4

47

43

41

57584

57

32

24

28

23

65

27

22 26

25

321

2

28

1

37

36

14

4

1830

29

4

46 29

30

184

5

6

531

53 4

4

53

11

10

9

48

62

49

50

4 39 40

38

47

63

Parts List


1 1 060-5550-00 2015 54" Deck

2 3 018-5250-00 3/8" x 3/4" Hex Bolt

3 3 013-5201-00 3/8" Flange Nut

4 30 013-8050-00 1/2-13 Nylon Flange Nut

5 3 018-2018-00 1/2 x 3 1/2 Flange Bolt Grade 8

6 2 025-5338-00 Idler Pulley Standoff

7 1 018-1050-00 1/2 x 2" Carriage Bolt

8 1 034-2020-00 Deck Idler Spring

9 1 018-5311-00 5/8" x 4" Hex Bolt


11 1 013-5301-00 5/8-11 Nylon Insert Jam Half Nut

12 12 019-5037-00 3/8 Lockwasher Zinc

13 12 013-6014-00 3/8-16 Hex Nuts Zinc

14 6 018-3003-00 1/2" x 1 1/4 Carriage Bolt

15 3 019-5038-00 5/8'' Flat Washer

16 3 018-6020-00 5/8" x 1 1/2" Grade 8 Hex Bolt (Fine)

17 3 018-6019-00 1/2"-20 x 1 1/2 - Grade 5 Fine Thread Bolt

18 9 019-6020-00 1/2" Belleville Washer

19 3 030-0050-00 5/16 Set Screw

20 3 042-6030-00 1/4" x 1" Key

21 1 206-6017-00 Discharge Chute Hanger (deck mounted)

22 1 039-4864-00 60" Discharge Chute Upper Hanger

23 1 210-6005-00 Rubber Discharge Chute

24 1 039-4863-00 60" Discharge Lower Bracket


26 2 018-2007-00 5/16" x 1" Bolt

27 5 018-4703-00 5/16" x 1 1/4" Carriage Bolt


29 6 018-0010-00 Deck Wheel Bolt

30 6 022-1000-00 Anti-Scalp Roller

31 1 025-5339-00 1 3/4" Pulley Spacer

32 4 018-5019-00 1/2" x 4" Bolt (Grade 8)

33 3 033-6006-00 5.25" Deck Spindle Pulley

Parts List


34 12 018-5040-00 3/8" x 1 1/4" Hex Bolt

35 3 038-0001-00 54" Deck Fusion Blade For Outlaw

36 1 060-5520-00 54 Deck Adustable Front (Left)

37 1 060-5530-00 54 Deck Adustable Front (Right)

38 2 014-5000-00 Pulley Cover

39 4 013-0004-00 Acorn nut-pulley Cover


41 16 019-8054-00 .505 Nylon Spacer

42 8 018-6037-00 1/2-13X 2-1/4 GR Hex Bolts

43 8 013-5300-00 1/2" Flange Nut

44 4 039-2125-00 Deck_Hanging_Tab

45 3 037-4000-00 OUTLAW SPINDLE ASSEMBLY

46 1 041-1650-00 60" ZT Deck Belt


48 1 039-6945-00 Deck Idler


50 1 033-8050-00 5" Idler Pully

51 1 019-0007-00 .517 Square Hole Round Washer

52 3 019-5007-00 1/2" Lock Washer

53 3 033-7201-25 5-3/4 Idler Pulley-Capitol Stampings

54 2 048-7020-00 2015 Outlaw Toplink Body

55 2 013-0008-00 3/4-10 Left-Handed Hex Nuts Zinc

56 2 013-0007-00 3/4-10 Hex Nuts Zinc

57 8 032-2000-00 Bushing

58 4 032-2001-00 Sleeve

59 2 048-7022-00 Turn Left-Handed

60 2 048-7021-00 Right-Handed End

61 1 018-7016-00 1/2-13 x GR 5 Hex Bolt Zinc

62 1 039-6945-01 Deck Idler Assembly - Includes parts:4, 47, 48, 49, 50, 61

63 2 048-7000-00 Turnbuckle Assembly

64 1 039-2125-17 Outlaw Deck Hanger Assembly - Includes Parts:4,41,42,43,44

65 1 210-6005-98 Chute Assembly - Includes Parts:22,23,24,27,28


PAGE 51

DETAIL ADETAIL B

DETAIL C

DETAIL D

A

B

C

D


PAGE 52

8

50

7 53

4

42

4564

43

44

4

458

57

48

6057 33

56 55

59

17

20

3419

18

1213

21

46

36

35

1516

5448

47

3031

18

4

532

61

4

461

6

5

910

48

11

51

524

4962

40 41

39

1

38

44

14

3718

31

30

29

25

24

65

28

2327

2629

2

3

22

63

Parts List


1 1 060-6150-00 2015 61" Deck

2 3 018-5250-00 3/8" x 3/4" Hex Bolt

3 3 013-5201-00 3/8" Flange Nut

4 32 013-8050-00 1/2-13 Nylon Flange Nut



7 1 018-1050-00 1/2 x 2" Carriage Bolt


9 1 018-5311-00 5/8" x 4" Hex Bolt



12 12 019-5037-00 3/8 Lockwasher Zinc

13 12 013-6014-00 3/8-16 Hex Nuts Zinc

14 8 018-3003-00 1/2" x 1 1/4 Carriage Bolt

15 3 019-5038-00 5/8'' Flat Washer




19 3 030-0050-00 5/16 Set Screw

20 3 019-5007-00 1/2" Lock Washer

21 3 042-6030-00 1/4" x 1" Key






27 2 018-2007-00 5/16" x 1" Bolt

28 5 018-4703-00 5/16" x 1 1/4" Carriage Bolt




32 1 025-5339-00 1 3/4" Pulley Spacer

33 4 018-5019-00 1/2" x 4" Bolt (Grade 8)

Parts List


34 3 033-6004-00 6 1/4" Drive Pulley

35 3 038-6080-00 61 inch Fusion Blade

36 12 018-5040-00 3/8" x 1 1/4" Hex Bolt

37 1 060-6220-00 61 Deck Adustable Front (Left)

38 1 060-6210-00 61 Deck Adustable Front (Right)

39 2 014-5000-00 Pulley Cover



42 16 019-8054-00 .505 Nylon Spacer

43 8 018-6037-00 1/2-13X 2-1/4 GR Hex Bolts

44 8 013-5300-00 1/2" Flange Nut



47 1 041-0178-00 B178 Belt For 61 Inch Outlaw


49 1 039-6945-00 Deck Idler

50 1 018-7016-00 1/2-13 x GR 5 Hex Bolt Zinc


52 1 033-8050-00 5" Idler Pully




56 2 013-0007-00 3/4-10 Hex Nuts Zinc

57 8 032-2000-00 Bushing

58 4 032-2001-00 Sleeve




62 1 039-6945-01 Deck Idler Assembly - Includes parts: 4, 49, 48, 50, 51, 52,





PAGE 53

DETAIL ADETAIL B

DETAIL C

DETAIL D

A

B

C

D


PAGE 54

2019

21

61

44

26

13

14

24

23

22

25

652

3

3

48

7 41

3

42

40

43653

58

57

57

37

60

56

55 5954

53

46

40

41

423

58

3

57

3746

30

29

66

33

28

32

12

18

31

15

17 3

2335

34

3

3

17

1

51

50

39

38

45

323

35

3433

11

27

4

62

3

3

3 2

49

47

63

10

946

8

36 5

16

64

Parts List


1 1 060-7250-00 2015 72" Deck

2 1 033-8050-00 5" Idler Pully

3 32 013-8050-00 1/2-13 Nylon Flange Nut



6 1 018-1050-00 1/2 x 2" Carriage Bolt


8 1 018-5311-00 5/8" x 4" Hex Bolt



11 3 018-5250-00 3/8" x 3/4" Hex Bolt

12 3 013-5201-00 3/8" Flange Nut

13 12 019-5037-00 3/8 Lockwasher Zinc

14 12 013-6014-00 3/8-16 Hex Nuts Zinc

15 1 060-7211-00 72" Deck Adustable Front (Right)

16 1 060-7210-00 72" Deck Adjustable Front (Left)

17 8 018-3003-00 1/2" x 1 1/4 Carriage Bolt

18 2 018-2007-00 5/16" x 1" Bolt

19 3 019-5038-00 5/8'' Flat Washer


21 3 038-7230-00 72" High Lift Fusion Blade



24 3 033-7203-00 7" Deck Pulley

25 3 030-0050-00 5/16 Set Screw

26 3 042-6030-00 1/4" x 1" Key






32 5 018-4703-00 5/16" x 1 1/4" Carriage Bolt


Parts List




36 1 025-5339-00 1 3/4" Pulley Spacer

37 4 018-5019-00 1/2" x 4" Bolt (Grade 8)



40 16 019-8054-00 .505 Nylon Spacer

41 8 018-6037-00 1/2-13X 2-1/4 GR Hex Bolts

42 8 013-5300-00 1/2" Flange Nut



45 1 041-0202-00 B202 Belt for 72" Outlaw


47 1 039-6945-00 Deck Idler

48 1 018-7016-00 1/2-13 x GR 5 Hex Bolt Zinc


50 2 014-7204-00 72 Outlaw Spindle Pulley Cover

51 12 058-6000-00 Black, Round Stick-On Rubber Bumper


53 3 019-5007-00 1/2" Lock Washer



56 2 013-0007-00 3/4-10 Hex Nuts Zinc

57 8 032-2000-00 Bushing

58 4 032-2001-00 Sleeve



61 12 018-6012-00 3/8" x 1 1/2" Hex Bolt


63 1 039-6945-01 Deck Idler Assembly - Includes parts: 2,3,46,47,48,49





PAGE 55

PARTS SECTION: 037-4000-00 DOUBLE BEARING SPINDLE

PAGE 56

Parts List


1 1 037-4000-01 4000 Series Spindle Housing

2 1 037-4002-00 4000 Series Spindle Spacer

3 1 037-9050-00 Locking Collar w/ 1/4"-20 Set Screw

4 2 037-8002-00 Spindle Dust Cap

5 1 037-6026-00 Spindle Shaft

6 4 037-6029-00 Bearing - Peer 6206

3

4

6

2

1

6

4

5

Parts List


1 1 015-0031-00 Kawasaki Engine FX-850-V-CS09R

2 1 033-5035-00 4 3/4 Motor Pulley

3 1 041-8411-00 Pump Belt

4 1 030-6029-00 3/8" Set Screw

5 1 042-5020-00 1/4 x 2 Square key Stock

6 4 018-1075-00 3/8 x 1 1/8 bolt


8 1 018-5321-00 M8x1.20x20MM Hex head bolt

9 5 019-8051-00 5/16" Lock Washer

10 1 063-6000-00 Universal Inline Fuel Filter

11 1 015-0035-00 Kawasaki Exhaust

12 1 063-8020-00 Canister Air Filter- Inner

13 1 063-8019-00 Canister Air Filter- Outer

14 4 013-0075-00 M8-1.25 Zinc Nut

15 1 086-0005-00 Ground Cable

Parts List


16 1 019-8053-00 7/16" Lock Washer

17 1 018-5300-00 7/16" x 2 1/2" Hex Bolt

18 1 070-1000-00 Clutch Assembly

19 1 070-2000-00 Clutch Pigtail

20 1 057-5906-00 PTO Engager Holder

21 2 018-6049-00 3/8" x 1" Hex Bolt

22 2 019-5037-00 3/8" Lock Washer

23 2 013-6014-00 3/8" Hex Nut

24 2 015-2709-00 Exhaust Gasket

25 1 086-9002-00 Harness Adaptor

26 1 019-6029-00 1 1/8" Flat Spacer

27 2 015-8001-00 Spark Plug - Kawasaki

28 1 051-5404-00 Oil drain Hose

29 1 063-8017-00 Kawsaki Oil Filter

30 1 088-1071-00 Kawasaki Rain Cap

PARTS SECTION: FX 850-V KAWASAKI

PAGE 57

8

28

7

15

21

20

24

5

22

23

10

317

18

19

1

1213

11

14

9

29

30

24

25

27

6

16

9

26

Parts List


1 1 033-5035-00 4 3/4 Motor Pulley

2 1 042-5020-00 1/4 x 2 Square key Stock

3 1 019-6029-00 1 1/8" Flat Spacer

4 1 030-6029-00 3/8" Set Screw

5 1 019-8053-00 7/16" Lock Washer

6 1 018-5300-00 7/16" x 2 1/2" Hex Bolt




10 2 018-6049-00 3/8" x 1" Hex Bolt

11 2 019-5037-00 3/8" Lock Washer

12 2 013-6014-00 3/8" Hex Nut

13 1 015-0050-00 Yamaha Muffler

14 1 015-0053-05 O2 Sensor for Yamaha

15 2 015-0053-01 Exhaust Gasket for yamaha

16 4 019-8051-00 5/16" Lock Washer

17 4 013-0075-00 M8-1.25 Zinc Nut

Parts List


18 1 041-8411-00 Pump Belt Diesel

19 1 051-5403-00 Oil drain Hose for Yamaha


21 1 015-0053-00 Yamaha 33hp Engine

22 1 015-0053-03 Yamaha Fuel Pump

23 1 015-0053-04 Yamaha Fuel Pump Bracket

24 3 019-8040-00 1/4" x 3/4" Carriage Bolt

25 3 013-2050-00 1/4-20 Nylon Insert flange Nut

26 3 018-0099-00 M6-1.0x16mm Washer Head Hex Bolt

27 4 018-1075-00 3/8 x 1 1/8 bolt

28 2 015-0053-06 Spark Plug - Yamaha

29 1 051-8067-00 1/4 Fuel Line 15"


31 1 015-0053-02 Oil Filter


33 1 015-0053-21 Yamaha Fuel Filter

PARTS SECTION: 824CC YAMAHA

PAGE 58

22

18

6

5

7

12

11

10

93

4

21

2033

1716

13

26

25

2324

8

19

32

30 21

14

15

27

27

31

28

29

Parts List


1 1 042-6030-00 1/4" x 1" Key

2 1 030-0050-00 5/16 Set Screw

3 1 086-0005-00 Ground Cable

4 1 019-8051-00 5/16" Lock Washer

5 1 013-8043-00 5/16" Nut


7 1 018-8059-00 5/16" x 1 3/4" Hex Bolt

8 3 018-1075-00 3/8 x 1 1/8 bolt

9 2 015-0025-00 Exhaust Gasket for 23 Vanguard

10 1 015-3600-00 993cc Briggs Vanguard Engine

11 1 033-5035-00 4 3/4 Motor Pulley




15 1 051-5402-00 14 mm Oil drain Hose 993cc Vanguard

16 1 019-6029-00 1 1/8" Flat Spacer

Parts List


17 1 041-8411-00 Pump Belt

18 1 019-8053-00 7/16" Lock Washer

19 1 018-5300-00 7/16" x 2 1/2" Hex Bolt




23 2 018-6049-00 3/8" x 1" Hex Bolt

24 2 019-5037-00 3/8" Lock Washer

25 2 013-6014-00 3/8" Hex Nut

26 1 086-9001-00 Harness Adaptor - 933cc Vanguard

27 1 015-0049-00 2015 Exhaust - 36hp Vanguard

30 4 018-0017-00 Torx Bolt-Exhaust

28 2 015-8000-00 Spark Plug

30 1 063-8018-00 Briggs Oil Filter

31 1 015-2705-00 Complete Canister

32 1 063-2045-00 Rain Cap Fits all Canisters

PARTS SECTION: 993CC VANGUARD

PAGE 59

27

21

19

18

20

22

24

25

23

11

2

1

5

4

3

7

6

15

10

14

13 12

30

9

31

32

16

8

17

26

30

28

PARTS SECTION: DECALS

PAGE 60

091-0414-18824cc BACKPLATE DECAL



091-0904-1854" DECK DECAL

091-0917-1861" DECK DECAL

091-0918-1872" DECK DECAL

091-0919-18ARMORTEK5 DECAL

091-3060-00SWING-AWAYPATENT DECAL

091-8000-00EZ RIDE

PATENT DECAL

091-8001-00IMPACT ABSORPTION

PATENT DECAL091-3017-00

PUMP BELT ROUTE DECAL091-3309-00

DECK BELT ROUTE DECAL

091-1020-00CAUTION DECAL

091-3012-00DANGER DECAL

091-0902-00FLOORBOARD LOGO DECAL

091-1101-18BRAKE DECAL

091-1114-00STEERING SPEEDCONTROL DECAL

091-1104-18THROTTLE DECAL

091-3150-00CAUTION/DANGER DECAL

091-1154-18CONTROL PANEL DECAL

091-1105-18DECK HEIGHT DECAL

2018 LIMITED WARRANTY FOR

BAD BOY COMMERCIAL MOWER (STAND ON, WALK-BEHIND, DIESEL, OUTLAW, OUTLAW EXTREME, AND OUTLAW XP)

1. WHAT THIS WARRANTY COVERS, AND FOR HOW LONG: Bad Boy, Inc. will, at its option, repair or replace, without charge, any part covered by the warranty which is found to be defective in material and/or workmanship for two (2) years * after the date of sale to the original retail purchaser unless the product is used for rental purposes, in which case this warranty is limited to ninety (90) days. The leading edge of the deck shell will be warranted for the entire lifetime of the machine to the orginal purchaser against defects in materials and workmanship. Labor required to repair or replace the leading edge of the deck shell will be covered by Bad Boy Inc. for two years and at the unit owner’s expense during the balance of the lifetime of the machine. Belts are warranted for a period of ninety (90) days against materials or workmanship defects. Seats are warranted for a period of (6) months against material or workmanship defects. At Bad Boy, Inc.’s request, customer will make the defective part available for inspection by Bad Boy, Inc. and/or return the defective part to Bad Boy, Inc., transportation charges prepaid.

2. WHAT THIS WARRANTY DOES NOT COVER: A. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper maintenance, improper

use or abuse of the product, alterations, or failure to follow the instruction contained in the Owner’s Manual for operation and maintenance. B. The customer shall pay any charges for making service calls and/or for transporting the mower to and from the place where the inspection

and/or warranty work is performed.Bad Boy Inc will not be responsible for the pickup and delivery of a machine for warranty purposes.

C. Engines are warranted separately by their respective manufacturer. The available warranties covering this item are furnished with each mower. Bad Boy, Inc does not assume any warranty obligation, liability or modification for this item, which is covered exclusively by the statedwarranty of the respective manufacturers.

D. Tires, blades, deck anti-scalping wheels, and dust covers are considered to be consumable wear items and are therefore not warranted.E. Batteries are warranted for six months (free replacement) from the retail purchase date against materials or workmanship defects. The battery

warranty must be obtained through the battery manufacturer. F. Normal maintenance services such as oil change, cleaning, lubrication, adjustment. G. Replacement of services, items, such as oil, lubricants, spark plugs, belts, rubber hoses or other items subject to normal service replacement.

3. HOW TO OBTAIN SERVICE UNDER THIS WARRANTY: A. Warranty service can be arranged by contacting the dealer where you purchased the mower. Proof of the date of purchase may be required to

verify warranty coverage. Warranty repairs must be completed by an authorized Bad Boy center. B. Warranty claims will not be reviewed or paid unless the warranty registration is received by Bad Boy, Inc. within 30 days of the retail

purchase date.C. Warranty claims requiring parts returned will be settled upon return of parts to Bad Boy for inspection.D. All warranty issues must be handled through an authorized service center or dealership.

4. WARRANTY LIMITATION: A. THERE IS NO OTHER EXPRESS WARRANTY. ANY WARRANTY THAT MAY BE IMPLIED FROM THIS PURCHASE INCLUDING

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS HEREBY LIMITED TO THE DURATION OF THIS WARRANTYAND TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. Some states do not allowlimitations on how long an implied warranty lasts, so the above limitations may not apply to you.

B. BAD BOY, INC. WILL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, OR SPECIAL DAMAGES AND/OR EXPENSES IN CONNECTION WITH THE PURCHASE OR USE OF THE MOWER. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you.

C. Only the warranty expressed in this limited warranty shall apply and no dealer, distributor, or individual is authorized to amend, modify, or extend this warranty in any way. Accordingly, additional statements such as dealer advertising or presentations, whether oral or written, do not constitute warranties by Bad boy, Inc., and should not be relied on.

D. This warranty extends only to turf equipment operated under normal conditions and properly serviced and maintained. The warranty expressly does not cover (i) any defects, damage or deterioration due to normal use, wear and tear, or exposure; (ii) normal maintenance services such as oil change, cleaning, lubrication, adjustment; (iii) replacement of services, items, such as oil, lubricants, spark plugs, belts, rubber hoses or other items subject to normal service replacement; (iv) damage or defects arising out of or relating to misuse, neglect, alteration, negligence or accident; (v) repair or replacement arising from operation of or use of the turf equipment which is not in accordance with operating instructions as specified in the operator’s manual or other operational instructions provided by Bad Boy Inc.; (vi) repair or replacement arising as a result of any operation from turf equipment that has been altered or modified so as to, indetermination of Bad Boy, Inc., adversely affect the operation, performance or durability of the equipment or that has altered, modified or affected the turf equipment so as to change the intended use of the product; (vii) repair or replacement necessitated by use of parts, accessories or supplies, including gasoline, oil or lubricants, incompatible with the turf equipment or other than as recommended in the operator’s manual or other operational instructions provided by Bad Boy, Inc.; (viii) repairs or replacements resulting from parts or accessories which have adversely affected the operation, performance or durability of the turf equipment; or (ix) damage or defects due to or arising out of repair of turf equipment by person or persons other than an authorized Bad Boy, Inc., service dealer or the installation of parts other than genuine Bad Boy, Inc., recommended parts. As a condition to this warranty, customer shall have read the operator’s manual and ensured the mower has been registered within 30 days of purchase.

E. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

NOTES:_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

BAD BOY, INC. 102 INDUSTRIAL DRIVE BATESVILLE, AR 72501 WWW.BADBOYMOWERS.COM

Technical Support: .......................................................... [email protected] Warranty: .............................................................................. [email protected] Parts: .................................................................................... [email protected]

WARRANTY REGISTRATION Ensure selling dealership has registered mower within

30 days of purchase to validate warranty.

Please record your serial number, date of purchase and dealership information for your records.

Serial # _______________________________________________________

Date of Purchase ________________________________________________

Dealer Information _______________________________________________

For additional information, please see us at

www.badboymowers.com

Bad Boy, Inc.102 Industrial Drive

Batesville, Arkansas 72501

OUTLAW XPMODEL - Bad Boy Mowers

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Transcript of OUTLAW XPMODEL - Bad Boy Mowers