Osteoconductivity of modified fluorcanasite glass-ceramics for bone tissue augmentation and repair
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Transcript of Osteoconductivity of modified fluorcanasite glass-ceramics for bone tissue augmentation and repair
Osteoconductivity of modified fluorcanasite glass–ceramics for bonetissue augmentation and repair
S. Bandyopadhyay-Ghosh,1,2 P. E. P. Faria,3 A. Johnson,2 D. N. B. Felipucci,4 I. M. Reaney,1
L. A. Salata,5 I. M. Brook,2 P. V. Hatton2
1Department of Engineering Materials, University of Sheffield, Sir Robert Hadfield Building, Mappin Street, Sheffield S1 3JD,
United Kingdom2Centre for Biomaterials and Tissue Engineering, School of Clinical Dentistry, Claremont Crescent, University of Sheffield,
Claremount Crescent, Sheffield S10 2TA, United Kingdom3Department of Oral and Maxillofacial Surgery, Faculty of Dentistry of Aracatuba, University of the State of Sao Paulo, Sao
Paulo, Brazil4Department of Prosthodontics, Faculty of Dentistry of Ribeirao Preto, University of Sao Paulo, Sao Paulo, Brazil5Department of Oral and Maxillofacial Surgery, Faculty of Dentistry of Ribeirao Preto, University of Sao Paulo, Sao Paulo,
Brazil
Received 20 February 2009; revised 14 August 2009; accepted 18 August 2009
Published online 24 March 2010 in Wiley InterScience (www.interscience.wiley.com). DOI: 10.1002/jbm.a.32750
Abstract: Modified fluorcanasite glasses were fabricated by ei-
ther altering the molar ratios of Na2O and CaO or by adding P2O5
to the parent stoichiometric glass compositions. Glasses were
converted to glass–ceramics by a controlled two-stage heat treat-
ment process. Rods (2 mm � 4 mm) were produced using the
conventional lost-wax casting technique. Osteoconductive 45S5
bioglass was used as a reference material. Biocompatibility and
osteoconductivity were investigated by implantation into healing
defects (2 mm) in the midshaft of rabbit femora. Tissue response
was investigated using conventional histology and scanning elec-
tron microscopy. Histological and histomorphometric evaluation
of specimens after 12 weeks implantation showed significantly
more bone contact with the surface of 45S5 bioglass implants
when compared with other test materials. When the bone contact
for each material was compared between experimental time
points, the Glass–Ceramic 2 (CaO rich) group showed significant
difference (p ¼ 0.027) at 4 weeks, but no direct contact at 12
weeks. Histology and backscattered electron photomicrographs
showed that modified fluorcanasite glass–ceramic implants had
greater osteoconductivity than the parent stoichiometric compo-
sition. Of the newmaterials, fluorcanasite glass–ceramic implants
modified by the addition of P2O5 showed the greatest stimulation
of new mineralized bone tissue formation adjacent to the
implants after 4 and 12 weeks implantation. VC 2010 Wiley Periodi-
cals, Inc. J Biomed Mater Res Part A: 94A: 760–768, 2010
Key Words: fluorcanasite, glass–ceramic, 45S5 bioglass,
osteoconductivity, in vivo biocompatibility, bone tissue
INTRODUCTION
Glasses and ceramics have been widely used as biomaterialsfor bone tissue repair and augmentation. Bioactive glasses(e.g., 45S5 bioglass) have been used in bone augmentationwith some success, although they are used mainly in partic-ulate form as ‘‘fillers’’ for small defects.1,2 The 45S5 bioglasshas the capacity to form a direct interface with both boneand soft tissues,3 it has the highest bioactivity index,4 and itis a mechanically weak material with relatively low fracturetoughness. Calcium phosphate bioceramics, for example, hy-droxyapatite (HA), remain the most popular osteoconductivebone substitute materials that are used as particulate bonefillers or as coatings on bone-anchored prostheses.5
Although both calcium phosphates and the bioactive glassesare widely used as particulate bone graft substitutes, inboth cases their poor mechanical properties make themunsuitable for the fabrication of load-bearing implants. Fur-
ther problems with granular bone substitutes include migra-tion, exfoliation of individual particles, infection, and incon-sistent host tissue response.5 To summarize, all of thecurrently available bone graft substitutes and implant bio-materials suffer from limitations, and therefore, there is aclinical need to develop new materials for use in orthopae-dics, maxillofacial surgery, and dental implantology.
Glass–ceramics represent a promising alternative to thebioactive glasses and calcium phosphate ceramics. Glass–ceramics are polycrystalline solids obtained by the con-trolled crystallization of glasses. Crystallization is accom-plished by subjecting suitable glass compositions to a care-fully controlled heat treatment that results in the nucleationand growth of crystal phases within the glass, resulting insignificantly improved mechanical properties. Specific glass–ceramic compositions have been developed for use both asosteoconductive biomaterials and dental prostheses. The
Correspondence to: S. Bandyopadhyay-Ghosh, Centre for Biocomposites and Biomaterials Processing, University of Toronto, 33 Willcocks
Street, Toronto, Ontario, Canada M5S 3B3; e-mail: [email protected]
Contract grant sponsor: FAPESP, The State of Sao Paulo Research Foundation; contract grant number: 05/58132-3
Contract grant sponsor: Overseas Research Studentship (ORS) Committee
760 VC 2010 WILEY PERIODICALS, INC.
parent glasses may be cast to shape and, using appropriatecompositions and heat treatments, may achieve bendstrength and fracture toughness in excess of 200 MPa and 3MPa m½, respectively.6 One of the glass–ceramics that hasbeen commercially used in load-bearing orthopaedic appli-cations is apatite-wollastonite (A-W) glass–ceramic.7
Although it has excellent mechanical properties and isosteoconductive, it is relatively difficult to process to formcomplex or custom shapes due to the surface nucleation ofwollastonite. In contrast, high-strength apatite-mullite glass–ceramics are castable and volume nucleate.8 Unfortunately,their high Al2O3 content may have the potential to suppressbioactivity,9,10 and they have not yet been commerciallyexploited. Ideally, a glass–ceramic for biomedical applica-tions should be Al2O3 free, biocompatible, osteoconductive,have appropriate mechanical properties, and could be eco-nomically produced in a variety of custom or complexshapes. One promising glass–ceramic for bone substitutionthat might meet these requirements is fluorcanasite.
Fluorcanasite (Ca5Na4K2Si12O30F4) is a quadruple chainsilicate in which SiO2 rings are crosslinked into groups of fourand are separated by a network composed of Na(O,F)6 andCa(O,F)6 octahedra.11–13 The glass–ceramic has a highly crys-talline microstructure consisting of interpenetrating laths thatresult in a relatively high flexural strength (>300 MPa) andfracture toughness (>5 MPa m½).6,14–16 It also bulk nucleatesand may therefore be suitable for casting into complexshapes. Early published compositions were unfortunately bioi-nert or even associated with inflammation following implanta-tion into bone tissue.17 Since then, modified fluorcanasiteglass–ceramics have been developed18 with the intention ofintroducing bioactivity by changing the molar ratios of CaOand Na2O or by incorporating P2O5. Miller et al.18 predictedtheir osteoconductive potential using a cell-free in vitro apa-tite deposition model. This group reported apatite layer for-mation in simulated body fluid (SBF) within 5 days whencompared with 45S5 bioglass and A-W glass–ceramic. Wehave also reported castabability and good in vitro biocompati-bility of these modified compositions in comparison withother materials.19–22 Consequently, modified fluorcanasiteswere considered to have great potential for use as load-bear-ing, osteoconductive biomaterials in orthopaedics, implantol-ogy, and reconstructive facial surgery. However, there hasbeen no work reported to date on the in vivo biocompatibilityof these promising materials to conclusively demonstrate theirosteoconductive potential. Therefore, the aim of this researchwas to study the in vivo biocompatibility of modified fluorca-nasite glass–ceramics and to investigate the mechanism re-sponsible for osteoconductivity in these systems. The resultspresented here will determine whether fluorcanasite glass–ceramics have the potential for use as biomaterials in therepair and augmentation of bone tissue.
MATERIALS AND METHODS
Sample preparationIn this study, Glass–Ceramic 1 (Stoichiometric), Glass–Ce-ramic 2 (CaO rich), and Glass–Ceramic 3 (�2% P2O5) wereused as implant materials. First, modified fluorcanasite
glasses were produced from the stoichiometric fluorcanasiteglass composition to induce bioactivity.18 Table I shows themolar composition of glasses used in this study. Commercialbioactive 45S5 bioglass was also used as a control material.Glass batches were prepared in house by mixing appropri-ate amount of silica (Loch Aline Sand 99.5%), CaHPO4,Na2CO3, K2CO3 (Standard Laboratory Grade Chemicals,Fisher Scientific, UK), and CaF2 (Aldrich Chemical Company,USA). These glasses were melted in uncovered platinum–rhodium (2%) crucibles at 1450�C for 3 h in an electric fur-nace with a final 2 h agitation with a platinum stirrer (60rpm) to increase homogeneity. For 45S5 bioglass, a meltingtemperature of 1300�C was used and melting time was 4 h.Glasses were then fritted by casting into water.
The in vivo biocompatibility study used a femoral heal-ing defect model in the rabbit (2 mm � 4 mm). Rods forimplantation were cast using the conventional lost-wax cast-ing technique described in previous studies.21,22 Gypsum-bonded investment (Whip-Mix Cristobalite, Whip-Mix Corp.,Louisville, KY) was used as a mold material. Glasses wereconverted to glass–ceramics by a controlled two-stage heattreatment process in the hot zone of a calibrated Lentontube furnace. First, the glasses were heated to 520�C (nucle-ation temperature) at 5�C min�1 and held for 2 h, followedby a ramp at 3�C min�1 to 780�C (crystal growth tempera-ture). Samples were held at this temperature for 2 h andthen cooled at 5�C min�1. Glass and glass–ceramic rodswere then cleaned with water, acetone, and finally with dis-tilled water. Samples were sterilized in an autoclave(Baumer Hi-Vac Cad) at 134�C for 35 min before surgery.
SurgeryAdult female New Zealand white rabbits (n ¼ 15) weighingbetween 3.5 and 4.0 kg were used in this study. Six standar-dized defects were made, three in the left and three in theright femur. Four rods, one of each Glass–Ceramic 1 (Stoichi-ometric), Glass–Ceramic 2 (CaO rich), Glass–Ceramic 3(�2% P2O5), 45S5 bioglass, and one Sham (withoutimplant) were placed randomly in left and right femur ofeach rabbit. The animals were housed with veterinary careand nutritional support in individual cages during the wholeexperimental period in accordance with national regulations.All surgical procedures were performed under aseptic con-ditions by the same surgeon. The animals were anesthetizedusing subcutaneous 1.0 mg kg�1 Acepromazine (RhobifarmaIndustria Farmaceutica, Sao Paulo, Brazil) followed by intra-muscular injection of 3.0 mg kg�1 Xilazine (Calier Laborato-ries, Barcelona, Spain) mixed with 60.0 mg kg�1 Ketamine(Uniao Quımica Farmaceutica Nacional S.A., Embuguaçu, SaoPaulo, Brazil). After giving anesthesia, the animals received
TABLE I. Compositions of Glasses in Mole Percent
Glasses SiO2 CaF2 Na2O K2O CaO P2O5
Glass 1 60.0 10.0 10.0 5.0 15.0 0Glass 2 61.6 10.3 3.8 5.1 19.2 0Glass 3 62.7 8.4 3.9 5.2 17.8 2.145S5 bioglass 46.2 0 24.3 0 26.8 2.6
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JOURNAL OF BIOMEDICAL MATERIALS RESEARCH A | 1 SEP 2010 VOL 94A, ISSUE 3 761
0.2 mL kg�1 oxi-tetracycline (Tortuga Comp., Brazil) as pro-phylactic antibiotic therapy.
Linear incision was carried out after a section of the legwas shaved. Holes of �2.2 mm in diameter with a distanceof 1 cm between each other were then drilled through thecortical bone using a surgical burr (Conexao, Sao Paulo, Bra-zil) under controlled rotation and profuse irrigation withsterile saline. Samples were then inserted into the defectsites [Fig. 1(a,b)], and the wound was sutured in layers withVicryl 3–0V
R
; (Ethicon, Johnson & Johnson, Sao Jose dos Cam-pos, Brazil) for the periosteum, and nylon 4–0 (Ethicon,Johnson & Johnson, Sao Jose dos Campos, Brazil) for theskin, with interrupted stitches. After operation, all animalswere intramuscularly given a single dose of FenarenV
R
(sodium diclophenaco 2.0 mg kg�1; Uniao Quım. Farm.Nacional S.A., Sao Paulo, Brazil).
HarvestingPostoperatively, wounds were inspected daily for clinicalsigns of complications or adverse reactions and to monitorhealing. The rabbits were maintained in cages with freeaccess to food and water. Four weeks after surgery, five rab-bits were first anesthetized and then sacrificed by intraperi-toneal administration of an overdose of Thiopentax (5 mL;Cristalia, Brazil). The skin was exposed, and the bone withthe implants was cut using carburundum disc. Periapical ra-diographs (Dabi Atlante, Spectro 70�) were taken immedi-ately of all femora to locate the exact position of theimplants, and subsequently, the bone was cleaned and wasready for fixation. Similarly, five rabbits were further har-vested after 12 weeks.
Preparation for microscopyThe bones and implants were immediately fixed in 4%formaldehyde solution (Casa da Quimica, Brazil) for 10
days. The solutions were changed every 48 h. These speci-mens were then dehydrated through a series of gradedethanol soaks for 15 days and embedded in resin (LR WhiteHard Grade, London, UK) over a period of up to 15 dayswith a resin changing time of 48 h. Each specimen wasplaced in a teflon mold and filled with fresh resin, whichwas polymerized in an oven (Shel Laboratory, Sellex, Brazil)at 60�C for 24 h. The block was cut using a band saw fittedin a precision slicing machine (Microslice 2, Ultra Tec, UK)until the implant was exposed. The surface with the encap-sulated implant was polished using waterproof paper, sili-con carbide paper, and finally polishing cloth with a drop ofethylene glycol (Labsynth Product, Brazil). The polishedblocks were mounted on glass slides using glass bond (PoxiBonder, Loctite, Spain Henkel) and were cut using a dia-mond band saw (Saint Gobain abrasive, D54T00-NP) toleave a section of �1-mm thick. The cut surfaces of the sec-tion were then polished and thinned down to 20–30 lmusing waterproof paper, silicon carbide paper, and finallypolishing cloth (with a drop of ethylene glycol) without dis-ruption of the implant tissue interface. The polished blocksurfaces were then stained with toluidine blue-pyronine.Coverslips were used to protect the sections, and the slideswere examined under a standard light microscope to histo-logical analyses (Leica DMLB, Germany). For histometricevaluation, Leica QWin Plus software version 2.8 (Leica,Germany) was used to measure the percentage of bone/implant contact.
Unstained resin blocks that had been sectioned and pol-ished were cut using a diamond cutter and cleaned with ac-etone, placed on aluminum holders with silver paint, andthen carbon coated using a carbon evaporation unit. Theblocks were then analyzed under a scanning electron micro-scope (SEM; JEOL 6400) at an operating voltage of 20 kVand a working distance of 8 mm in backscattered mode.New bone formation around the implant was investigated inbackscattered mode mainly in three different regions. Thefirst region was the space between the edges of cortex andthe glass–ceramic/glass implant surface. The second regionwas the space between bone marrow and the implant sur-face. The third region was the edge of the glass–ceramic/glass implant in contact with bone marrow to observe anysurface dissolution.
Statistical analysisWhere applicable, the descriptive analysis of the raw datawas performed with statistical software SPSS (Chicago, IL).The pertinent comparisons between relevant variables inthe groups were calculated. The ANOVA test was used forcomparisons between treatment groups and with respect toexperimental time points. The differences were consideredsignificant if p � 0.05.
RESULTS
Observations on surgeryFour animals were sacrificed within 1 week of implantationbecause of surgical complications. No complications werenoted with the remaining animals. Sites of implantation
FIGURE 1. Six standardized defects (2 mm) were repaired using rods
of either Glass–Ceramic 1 (Stoichiometric), Glass–Ceramic 2 (CaO
rich), Glass–Ceramic 3 (�2% P2O5), or 45S5 bioglass. One sham was
left untreated (coagulum only). Materials were randomly distributed
in (a) left and (b) right femur of every rabbit. [Color figure can be
viewed in the online issue, which is available at www.interscience.
wiley.com.]
762 BANDYOPADHYAY-GHOSH ET AL. FLUORCANASITE GLASS–CERAMICS FOR BONE TISSUE AUGMENTATION AND REPAIR
appeared to have healed with no visible signs of infectionor adverse tissue reaction. Radiographs were taken to assistlocating the implants prior to gross reduction of specimens.The sham-operated specimens were not processed for eitherscanning electron or light microscopy. Some rabbits exhib-ited fracture in one leg during the 12-week follow-up pe-riod. This postoperative complication may have affected theoutcome of implant integration. The existence of a fractureon one side leads to the animals overloading the contralat-eral leg, resulting in bony atrophy in the injured leg and hy-pertrophy in the overloaded one. The response to implantedmaterials may have been affected, and these rabbits werereplaced in the study.
Histological evaluationFor histological evaluation, ground sections were viewed atvarious magnifications with light microscopy with a view toassess the interface between implant and bone and to deter-mine the nature of the bone–implant interface at a cellularlevel. The nature of the tissue in this region was deter-mined, and special care was taken to search for the evi-dence of fibrous encapsulation, inflammatory reaction, andbone contact. Implants were observed at 4-week and 12-week time points.
Four weeks. 45S5 bioglass implants were surrounded bynew mineralized bone tissue at 4 weeks after implantation[Fig. 2(a,b)]. This bioactive reference material showed goodintegration and osteoconductivity, but cracking and/or frac-ture of the implant was observed at all time points [Fig.2(c)] when examined at higher magnification. Although the45S5 bioglass surface was homogeneous upon implantation,surface dissolution took place at the edge of the implant–bone interface. Backscattered image [Fig. 2(b)] confirmedthe histological image. SEM image [Fig. 2(b)] and histologi-cal image [Fig. 2(a)] also confirmed that the bone–implantinterface was intimate and not interspersed with the fibroustissue.
Fluorcanasite Glass–Ceramic 1 implants were almostentirely surrounded by soft tissue at 4 weeks after implan-tation. Although the soft tissue around the Glass–Ceramic 1appeared stable, areas of inflammation or granulation tissuewere observed in sites where the glass–ceramic surfaceappeared to be degrading. Figure 3(a,b) shows the poorintegration with a visible space between implant and bone.After 4 weeks implantation period, Glass–Ceramic 1 did notshow any integration [Fig. 3(a,b)]. Ion release studies ofthese materials19 have suggested that Glass–Ceramic 1 inaqueous environments releases large quantities of Na and Siions when compared with other glass–ceramics. The irregu-lar appearance of the Glass–Ceramic 1 implant surfacesuggested that the composition tested was unstable in thebiological environment because of surface dissolution, con-sistent with the ion release data [Fig. 3(b)]. The gradual andsustained surface dissolution of the glass–ceramic implants,as well as the glass–ceramic particles released at theimplant surface, may have been responsible for the recruit-ment of inflammatory cells and the failure of bone to
FIGURE 2. (a) Ground section of femur with 45S5 bioglass implant at
4 weeks after implantation showing a new and old mineralized bone
tissue around the implant. (b) Backscattered SEM photomicrograph of
45S5 bioglass implant in midshaft of rabbit femur at 4 weeks after im-
plantation showing close association between cortical bone and
implant and evidence of surface reactivity of implant material. (c)
Backscattered SEM photomicrograph of 45S5 bioglass implant in mid-
shaft of rabbit femur at 4 weeks after implantation showing cracking
of the implant. Specimen damage occurred either at harvest or
processing. [Color figure can be viewed in the online issue, which is
available at www.interscience.wiley.com.]
ORIGINAL ARTICLE
JOURNAL OF BIOMEDICAL MATERIALS RESEARCH A | 1 SEP 2010 VOL 94A, ISSUE 3 763
integrate. This material, like the commercial cannasitereported previously,17 interfered with local bone healingand osteogenesis via promotion of inflammation.
Glass–Ceramic 2 not only showed some areas of directbone contact but also evidence of surface dissolution and fi-brous tissue encapsulation as seen with Glass–Ceramic 1.Figure 4(a,b) shows some points of bone tissue contact after4 weeks implantation. Figure 4(a) also shows nonmineral-ized, cellular material between the bone and implant. Anintimate relationship between bone and fluorcanasite Glass–Ceramic 2 without soft-tissue intervention was observed inonly a few regions [Fig. 4(a,b)]. Modified fluorcanasiteGlass–Ceramic 3 (with �2% P2O5) showed significant osteo-conduction after 4 weeks of implantation with intimatebone tissue contact. Glass–Ceramic 3 contained chemicallystable fluorcanasite and fluorapatite crystals in addition tosome frankamenite. Surface dissolution and microcrackingwere not a major issue for this particular glass–ceramic
unlike Glass–Ceramic 1 and 45S5 bioglass. Figure 5(a,b)shows that fluorcanasite–fluorapatite Glass–Ceramic 3implants were surrounded by new mineralized bone tissuein the cortical region after 4 weeks of implantation.
Twelve weeks. The observations of bone tissue response to45S5 bioglass were similar at 4 and 12 weeks, although theamount of bone surrounding the implants had slightlyincreased at the longer implantation time. The majority ofthe surface of the implant was covered by new cortical andtrabecular bone, which had formed on the surface and wasin intimate contact with the implant. The observations of45S5 bioglass implants confirmed its status as a biocompati-ble, osteoconductive implant material and provided evi-dence for the suitability of rabbit femur model to evaluatebiocompatibility and osteoconductivity.
Fluorcanasite Glass–Ceramic 1 implants were almostentirely surrounded by soft tissue at 12 weeks after implan-tation [Fig. 6(a,b)]. Although the soft tissue around the
FIGURE 3. (a) Ground section of femur with Glass–Ceramic 1 implant
at 4 weeks after implantation showing the presence of fibrous tissue
between bone and implant. Note the lack of homogeneity in glass. (b)
Backscattered SEM photomicrograph of Glass–Ceramic 1 implant in
midshaft of rabbit femur at 4 weeks after implantation showing lack
of contact, surface dissolution, and cracking. [Color figure can be
viewed in the online issue, which is available at www.interscience.
wiley.com.]
FIGURE 4. (a) Ground section of femur with Glass–Ceramic 2 implant
at 4 weeks after implantation suggesting modest contact between
new bone tissue and the implant. (b) Backscattered SEM photomicro-
graph of Glass–Ceramic 2 implant in midshaft of rabbit femur at 4
weeks after implantation showing direct contact with new mineralized
bone tissue with implant surface. [Color figure can be viewed in the
online issue, which is available at www.interscience.wiley.com.]
764 BANDYOPADHYAY-GHOSH ET AL. FLUORCANASITE GLASS–CERAMICS FOR BONE TISSUE AUGMENTATION AND REPAIR
Glass–Ceramic 1 appeared stable, areas of inflammation orgranulation tissue were observed in sites where the glass–ceramic surface appeared to be degrading. Figure 6(b)shows poor integration with a visible space betweenimplant and bone. This fluorcanasite glass–ceramic alsoshowed evidence of gradual surface dissolution. Glass–Ceramic 1 did not show any integration at 12 weeks afterimplantation [Fig. 6(a,b)].
Glass–Ceramic 2 showed that the implant was entirelysurrounded by dense fibrous tissue after 12 weeks of im-plantation (Fig. 7), and lack of contact between bone andimplant was observed. Microcracking in Glass–Ceramic 2dramatically reduced when compared with Glass–Ceramic 1and 45S5 bioglass. Figure 7 shows poor integration with avisible space between implant and cortical bone. Glass–Ce-ramic 2 was not very osteoconductive and appeared to de-grade in the biological environment after long implantationperiod. It is therefore suggested that Glass–Ceramic 2 is
unsuitable for use as an implant. Modified fluorcanasiteGlass–Ceramic 3 (with �2% P2O5) showed an increase inthe amount of new bone formation surrounding theimplants at 12 weeks [Fig. 8(a,b)]. Both backscattered andlight microscopy images showed direct contact of new min-eralized bone and implants without soft-tissue intervention.Figure 8(a) shows that the bone–implant interface was inti-mate and not interspersed with the fibrous tissue. Glass–Ce-ramic 3, therefore, showed improved in vivo biocompatibil-ity with respect to the other fluorcanasite glass–ceramiccompositions reported here and in a previous study.17
Histomorphometric dataThe results of histomorphometric analysis (bone-to-implantcontact) are shown in the Figures 9 and 10. In the period of4 weeks, no statistical difference was found between thegroups. At 12 weeks evaluation, the bone contact on 45S5bioglass surface was statistically significant when comparedwith other materials. When the bone contact for each
FIGURE 5. (a) Ground section of femur with Glass–Ceramic 3 implant
at 4 weeks after implantation showing direct contact between bone
and implant surface. (b) Backscattered SEM photomicrograph of
Glass–Ceramic 3 implant in midshaft of rabbit femur at 4 weeks after
implantation showing very good attachment of new mineralized bone
tissue with implant surface. [Color figure can be viewed in the online
issue, which is available at www.interscience.wiley.com.]
FIGURE 6. (a) Ground section of femur with Glass–Ceramic 1 implant
at 12 weeks after implantation showing fibrous tissue between the
implant surface and local bone tissue. (b) Backscattered SEM photo-
micrograph of Glass–Ceramic 1 implant in midshaft of rabbit femur at
12 weeks after implantation showing lack of contact, surface dissolu-
tion, and cracking. [Color figure can be viewed in the online issue,
which is available at www.interscience.wiley.com.]
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JOURNAL OF BIOMEDICAL MATERIALS RESEARCH A | 1 SEP 2010 VOL 94A, ISSUE 3 765
material was compared at experimental time points, theGlass–Ceramic 2 (CaO rich) showed 31.7% at 4 weeksagainst no contact at all at 12 weeks (p ¼ 0.027). Con-versely, the 45S5 bioglass group exhibited 44.4% of bone-to-implant contact after four postoperative weeks andincreased to reach 85.9% after 12 weeks, although no sta-tistical significance could be found (p ¼ 0.052).
DISCUSSION
Glass–Ceramic 1 showed no evidence of osteoconduction ateither time point, with a similar bioinert response to thatreported in a previous study.17 Glass–Ceramic 2 not onlyshowed some points of bone tissue contact but also evi-dence for surface dissolution, microcracking, and a foreignbody response (fibrous tissue encapsulation and inflamma-tion). By 12 weeks, Glass–Ceramic 2 showed no remainingbone-to-implant contact. Both of these fluorcanasite compo-sitions appeared to suffer from surface dissolution in the bi-ological environment without evidence for osteoconduction.Glass–Ceramic 3 and 45S5 bioglass showed osteoconductiv-ity at both time points, with extensive bone tissue contactand the formation of a stable interface. The presence of newlamellar bone around the control 45S5 bioglass implantconfirmed the suitability of the rabbit femur for the in vivoevaluation of osteoconduction, with 85.9% bone tissue con-tact at 12 weeks. Surface changes observed associated withthe 45S5 bioglass were related to the published mechanismfor bioactivity. Glass–Ceramic 3 showed close contactbetween bone and implant (21.3% and 24.8% at 4 and 12weeks, respectively) but, in contrast to the bioglass, with novisible evidence of surface reactivity. This fluorcanasite–fluorapatite glass–ceramic was considered to beosteoconductive.
The essential condition for glass–ceramic to bond withthe bone is usually the formation of a silica-rich layer and
fluorapatite layer in vivo,23 and so it is not essential to con-tain apatite within the material.24–26 The absence of phos-phate from the fluorcanasite composition was therefore notlikely to be responsible for poor biocompatibility of Glass–Ceramic 1 and Glass–Ceramic 2. However, the compositionwas important as a determinant of solubility and hence sta-bility in the biological environment. This premise is corro-borated by the ion release data,19 in which it is evident thatGlass–Ceramic 3 is relatively insoluble when compared withother compositions. Consequently, Glass–Ceramic 3 withphosphate is stable in the biological environment. The com-bination of fluorapatite with low solubility of Glass–Ceramic3 may therefore be the crucial determinants for biocompati-bility in this system.
The mechanism of apatite formation on the surface of45S5 bioglass (CaO�SiO2-based glasses and bioglass–ceramics) has been described. Hydrated silica on the surfa-ces of the glasses provides favorable sites for apatite nuclea-tion. The calcium ions dissolved from the glasses combine
FIGURE 7. Ground section of femur with Glass–Ceramic 2 implant at
12 weeks after implantation showing fibrous tissue between the
implant surface and local bone tissue. Fibrous tissue contains many
mononucleate cells, suggesting inflammation. [Color figure can be
viewed in the online issue, which is available at www.interscience.
wiley.com.]
FIGURE 8. (a) Ground section of femur with Glass–Ceramic 3 implant
at 12 weeks after implantation showing direct bone contact with the
implant surface. (b) Backscattered SEM photomicrograph of Glass–Ce-
ramic 3 implant in midshaft of rabbit femur at 12 weeks after implan-
tation showing very good integration and direct contact with new
mineralized bone. [Color figure can be viewed in the online issue,
which is available at www.interscience.wiley.com.]
766 BANDYOPADHYAY-GHOSH ET AL. FLUORCANASITE GLASS–CERAMICS FOR BONE TISSUE AUGMENTATION AND REPAIR
with the phosphate ions from the surrounding body fluid tonucleate on the surface and crystallize while incorporatingcarbonate and hydroxyls. Consequently, the apatite nucleiare rapidly formed on their surfaces. Once the apatite nucleiare formed, they spontaneously grow by consuming calciumand phosphate ions from the surrounding body fluid. Thus,45S5 bioglass implants rapidly form a bond with bone tis-sue via this apatite layer.27
The additions of P2O5 to Glass–Ceramic 3 gave rise tothe crystallization of fluorapatite as well as fluorcanasite.Hence, the formation of the surface apatite layer occurreddirectly and without the involvement of a Si-rich layer.18
Glass–Ceramic 3 (fluorcanasite and fluorapatite) exhibited invivo bioactivity via a different mechanism to 45S5 bioglass.The mechanism for osteoconduction of Glass–Ceramic 3appeared more closely when related to a calcium phosphatebioceramic rather than 45S5 bioglass. Fluorapatite glass–ceramics already have apatite present at the surface to formthis direct bond to bone. The mechanism reported here istherefore apatite-like and different to that of bone bondingin classical bioactive glasses.
Miller et al.18 predicted osteoconductivity of both Glass–Ceramic 2 and Glass–Ceramic 3 modified fluorcanasiteglass–ceramics using an in vitro apatite deposition model inSBF. Her findings, however, were not entirely reflected bydata presented here. Glass–Ceramic 3 with P2O5 showedgood osteoconduction, confirming the data from the SBFstudy. Glass–Ceramic 2 (CaO rich) ultimately showed poorbiocompatibility and no osteoconduction in contrast to thepublished SBF data. It remains unclear why this is the case,but this is the first report of SBF failing to predict osteocon-ductivity in a biomaterial. It is most likely related to thecomplexity of a glass–ceramic when compared with a mono-lithic biomaterial. Conceptually, it is possible that a bioactiveglass–ceramic with a bioactive residual glass might never befabricated, as early dissolution and lath/crystal releasemight always initiate an inflammatory response that ineffect becomes a ‘‘chain reaction’’ leading to chronic inflam-mation before a surface reactive layer can form.
CONCLUSIONS
These in vivo studies have shown that novel fluorcanasiteglass–ceramic implants were more osteoconductive than thecommercial fluorcanasite compositions reported previously.Modified fluorcanasite glass–ceramic implants with P2O5
that crystallized to fluorapatite were the most osteoconduc-tive biomaterial, with evidence of extensive bone tissue con-tact at 4 and 12 weeks. Histologically, the mechanism forosteoconduction was most like that observed with calciumphosphate biomaterials, as micrographs did not show evi-dence for a surface reaction layer as seen on 45S5 bioglass.In this system, it is therefore the introduction of apatiterather than the generation of a residual bioglass phase thatis responsible for the substantially improved biologicalresponse. This is the first demonstration of the effect ofthese compositional modifications to fluorcanasite in vivoand provides convincing evidence that relatively simplechanges can have profound consequences in terms of bio-logical response. This research suggests that novel biocom-patible, osteoconductive fluorcanasite–fluorapatite glass–ceramics have significant potential for the fabrication of cus-tom prostheses for bone tissue repair and augmentation.
ACKNOWLEDGMENTS
The authors thank Mr. Ian Watts and Mr. Dean Haycock fromthe University of Sheffield, UK, for their help in glass melting.They also thank Mr. Sebastiao Carlos Bianco from the Univer-sity of Sao Paulo, Brazil, for his help in surgery and samplepreparation.
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FIGURE 9. Bar chart showing the percentage of bone-to-implant con-
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