OPEL – Specification for Projects OV512 & X250

for Body-Shop Version 1.3

2 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

Date 21.10.2020 Creator Thorsten Weiß Version 1.3 All technical data are correct at the time of going to print. All texts, representations, illustrations and drawings included in this catalogue are the intellectual property of Festo SE & Co. KG and are protected by copyright law. No part of this publication may be reproduced, processed, translated or transmitted in any form or by any means, electronic, mechanical, photocopying or otherwise, without the prior written permission of Festo SE & Co. KG. All technical data are subject to change according to technical updates. Festo SE & Co. KG Phone +49 (711) 347-2030 Fax +49 (711) 34754-2030 E-Mail a thorsten.weiss@festo.com Ruiter Straße 82 D - 73734 Esslingen

Content

3 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

1 Content 2 Document Change Information ............................................................................................................................................................................. 4 3 Contact Person ..................................................................................................................................................................................................... 5

3.1 OPEL Automobile GmbH ............................................................................................................................................................................... 5 3.2 Festo SE & Co. KG......................................................................................................................................................................................... 6

4 General Information ............................................................................................................................................................................................. 8 4.1 Festo core product range.............................................................................................................................................................................. 8 4.2 Safety requirements ..................................................................................................................................................................................... 9 4.3 Technical installation of valve terminals ....................................................................................................................................................... 9

4.3.1 Installation .............................................................................................................................................................................................. 9 4.3.2 Potential equalization............................................................................................................................................................................ 10

4.3.2.1 Electrical supply technology - Important things know ................................................................................................................... 10 4.3.2.2 Potential equalization of CPX/ VTSA and CPX/ MPA valve terminals ............................................................................................. 10

4.3.3 Correct earth connections of CPX valve terminals .................................................................................................................................. 11 4.3.4 Profinet - Design, Assembly and Commissioning .................................................................................................................................... 11 4.3.5 Profinet – Installation ............................................................................................................................................................................ 12 4.3.6 Profinet – Fast-Start-Up function............................................................................................................................................................ 12

5 Overview ............................................................................................................................................................................................................. 14 5.1 Pneumatic drives ....................................................................................................................................................................................... 14

5.1.1 Standard cylinders ................................................................................................................................................................................ 14 5.1.2 Hinge cylinder ....................................................................................................................................................................................... 17 5.1.3 Guided drives ........................................................................................................................................................................................ 17 5.1.4 Rotary drives ......................................................................................................................................................................................... 18 5.1.5 High-force cylinders............................................................................................................................................................................... 18 5.1.6 Linear drives .......................................................................................................................................................................................... 19 5.1.7 Cylinder with certified dynamic holding brake........................................................................................................................................ 20

5.2 Electromechanical drives ........................................................................................................................................................................... 21 5.2.1 Electric axes .......................................................................................................................................................................................... 21 5.2.2 Electric cylinders and slides ................................................................................................................................................................... 22 5.2.3 Semi-rotary drives ................................................................................................................................................................................. 23

5.3 Valves ........................................................................................................................................................................................................ 24 5.3.1 Standards based directional control valves ........................................................................................................................................... 24

5.4 Valve terminals .......................................................................................................................................................................................... 25 5.4.1 Valve terminals “Body-Shop” - Basic codes for CPX-VTSA-F-CB valve terminals ..................................................................................... 26

5.4.1.1 Electrical part CPX ........................................................................................................................................................................ 26 5.4.1.2 Labels and earthing band for VTSA-F-CB ....................................................................................................................................... 26 5.4.1.3 Pneumatic part VTSA-F-CB............................................................................................................................................................ 27 5.4.1.4 Single parts for valve terminals “Body-Shop” ............................................................................................................................... 28

5.4.2 Valve terminals “PCD Roboter” .............................................................................................................................................................. 30 5.4.2.1 Single parts for valve terminals “PCD Roboter” ............................................................................................................................ 30

5.5 Compressed air preparation ....................................................................................................................................................................... 31 5.5.1 Series MS individual parts ..................................................................................................................................................................... 31 5.5.2 Hall installation plate HIP for air ............................................................................................................................................................ 32 5.5.3 Hall installation plate HIP for water ....................................................................................................................................................... 34

5.5.3.1 Extension kit for HIP water ........................................................................................................................................................... 35 5.5.4 Manual shut-off valve ............................................................................................................................................................................ 36 5.5.5 Pressure gauges .................................................................................................................................................................................... 37

5.6 Pneumatic fittings system .......................................................................................................................................................................... 37 5.6.1 Weld resistant tubing ............................................................................................................................................................................ 37 5.6.2 Fittings .................................................................................................................................................................................................. 38

6 Support from Festo ............................................................................................................................................................................................. 40 6.1 Engineering Software ................................................................................................................................................................................. 40 6.2 CAD Data.................................................................................................................................................................................................... 40 6.3 App World .................................................................................................................................................................................................. 40 6.4 Safety ........................................................................................................................................................................................................ 41 6.5 Festo PARTdataManager ............................................................................................................................................................................ 41 6.6 EPLAN-Macros............................................................................................................................................................................................ 41 6.7 Quick Search Plus ...................................................................................................................................................................................... 42 6.8 Festo Service2See! ..................................................................................................................................................................................... 42 6.9 Industry 4.0 ............................................................................................................................................................................................... 42 6.10 Festo Configuration Tool FCT ...................................................................................................................................................................... 43 6.11 Energy Saving Services .............................................................................................................................................................................. 43 6.12 Support Portal ........................................................................................................................................................................................... 43 6.13 On-site services ......................................................................................................................................................................................... 44 6.14 Festo Didactic ............................................................................................................................................................................................ 44

Document Change Information

4 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

2 Document Change Information Version Date Type of Changes Name Page / Chapter

1.0 24.02.2020 - new edition Thorsten Weiß / Festo all 1.1 11.03.2020 - note added for change indicator

- add contact person in China - add link to valve terminal configurator - add label and earthing band - add CPX modules for “PCD Roboter” valve terminals - add pneumatic circuit, notes for connections and technical data - correct part number of plate, distributor and cover cap - add picture, technical data and BOM for HIP water - add extension kit for HIP water - add part number for tube 14 mm white - add push-in L-connector

Thorsten Weiß / Festo 2 3.2 5.3.1 / 5.3.2 / 5.3.3 / 5.3.4 5.3.1.2 5.3.3.1 5.4.2 5.4.2 5.4.3 5.4.3.1 5.5.1 5.5.2

1.2 21.04.2020 - delete hinge cylinder with conical thread - add hinge cylinder with G thread - add pieces to parts list - delete power supply socket GS in code - change code from EB to ES (blanking plug to silencer) - add mounting bracket U - add supply plate X - add supply plate X and analogue input pressure module NY

Thorsten Weiß / Festo 5.1.2 5.1.2 5.3.1.2 5.3.1 / 5.3.1.1 5.3.1.3 5.3.1.4 5.3.2.1 5.3.3.1

1.3 21.10.2020 - add cylinder with certified dynamic holding brake - add electromechanical drives - delete manifold block “GW” - add manifold block “KA” - delete interlinking block 568956 - delete chapter “Global Roboter” and “Legacy Roboter (Profibus)”

Thorsten Weiß / Festo 5.1.7 5.2 5.4.1.4 / 5.4.2.1 5.4.1.4 / 5.4.2.1 5.4.1.4

Changes to content in actual version are highlighted in grey! Legend:

= xDKI-Online Link

= CAD

= Documentation

= Data Sheet

= Accessories

= Spare Parts

= Support Portal

Contact Person

OPEL Automobile GmbH

5 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

3 Contact Person 3.1 OPEL Automobile GmbH

Detlef Redante Phone: +49 (6142) 6922120 E-Mail: a detlef.redante@opel-vauxhall.com

Mike Häbe Phone: +49 (6142) 6922753 E-Mail: a mike.haebe@opel-vauxhall.com

Daniel Storck Phone: +49 (6142) 6922080 E-Mail: a daniel.storck@opel-vauxhall.com

Contact Person

Festo SE & Co. KG

6 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

3.2 Festo SE & Co. KG

Manuel Meeuws Global Key Account Manager PSA/OPEL Festo Belgium NVISA Rue Colonel Bourgstraat 101 1030 Brussels, Belgium Mobil: +32 (491) 357392 E-Mail: a manuel.meeuws@festo.com

Thorsten Weiß International OEM´s Festo SE & Co. KG Ruiter Str. 82 73734 Esslingen, Germany Tel.: +49 (711) 347 2030 Mail: a thorsten.weiss@festo.com

Christoph Rudolf Schweitzer Strategic Sales Festo Vertrieb GmbH & Co. KG Festo Campus 1 73734 Esslingen, Germany Tel.: +49 (711) 347 2556 Mail: a christophrudolf.schweitzer@festo.com

Ralf Hofmann Sales engineer OPEL Festo Vertrieb GmbH & Co. KG Lurgiallee 12 60439 Frankfurt, Germany Tel.: +49 (711) 347 10457 Mail: a ralf.hofmann@festo.com

Krzysztof Moskal Sales engineer OPEL Festo Sp. z o.o. Biuro Gliwice 44-100 Gliwice ul.Konarskiego 18C Phone: +48 32 330 06 86 Mobile: +48 604 95 29 31 Mail: a krzysztof_moskal@festo.com

Contact Person

Festo SE & Co. KG

7 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

Ruben Solano Sales engineer OPEL Festo Automation S.A.U. Avda. Granvia, 159 08908 Hospitalet de Llobregat Spain Mobile: +34 6 29 58 59 08 Mail: a ruben.solano@festo.com

Larry Compton National Team AMI & SPM Festo Limited Caswell Road, Brackmills, Northampton NN4 7PY United Kingdom Mobile: +44 (7976) 298171 Mail: a larry.compton@festo.com

Carlos Jin Head of Automotive MNC & Tier1 Festo (China) Ltd. 1156 Yunqiao Rd. Jin Qiao Exp Processing Zone 201206 Pudong, Shanghai, China Mobile: +86 185 21003005 Mail: a carlos.jin@festo.com

General Information

Festo core product range

8 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

4 General Information This specification defines products and automation concepts which are state of the art and ensure the availability worldwide. Any deviation from this specification must be approved in writing. Please note that this specification gives an indication of the product families approved for use. Specific part numbers etc. can be advised via FESTO project management. 4.1 Festo core product range A promise of success: Cylinders with piston rod, swivel cylinders, valves, service units, sensors and connection technology from the core product range. Look for the star when selecting products in the catalogue. Over 2,200 products that are:

• Worldwide: always in stock • Superb: Festo quality at an attractive price • Easy: just a few clicks to place an order online

q = Generally ready for shipping ex works in 24 hours

w = Generally ready for shipping ex works in 5 days

a Stars in pneumatics

General Information

Safety requirements

9 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

4.2 Safety requirements

(Conceptual configuration)

4.3 Technical installation of valve terminals 4.3.1 Installation Valve terminals must be rigidly mounted. Valve terminals must be mounted, and earth grounded according to the Festo installation mandatory requirements. See also additional information at the support portal from Festo:

a Assembly instructions CPX-VTSA

a Assembly instructions CPX-MPA

a Assembly instructions CPX

General Information

Technical installation of valve terminals

10 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

4.3.2 Potential equalization 4.3.2.1 Electrical supply technology - Important things know

4.3.2.2 Potential equalization of CPX/ VTSA and CPX/ MPA valve terminals

General Information

Technical installation of valve terminals

11 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

4.3.3 Correct earth connections of CPX valve terminals

(See chapter 5.3.1.2 for earthing band)

4.3.4 Profinet - Design, Assembly and Commissioning Regarding design, assembly and commissioning of Profinet see documentation on a www.profinet.com.

General Information

Technical installation of valve terminals

12 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

4.3.5 Profinet – Installation

4.3.6 Profinet – Fast-Start-Up function

General Information

Technical installation of valve terminals

13 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

Overview

Pneumatic drives

14 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5 Overview 5.1 Pneumatic drives 5.1.1 Standard cylinders

Name Order code Remarks Picture Links

Standard cylinder DSBC

q

DSBC-…-PPS-… Use only standard strokes! Use part numbers below preferred! Other types only with approval from OPEL!

Diameter: 32, 40, 50, 63, 80, 100, 125 mm Stroke length: 1 ... 2800 mm Force: 483 ... 7363 N Position sensing self-adjusting cushioning

Catalogue Documentation

Part no. Order code Description Opel part number

1376469 DSBC-32-50-PPSA-N3 ISO cylinder M13023531

1376472 DSBC-32-125-PPSA-N3 ISO cylinder M13023415

1376475 DSBC-32-250-PPSA-N3 ISO cylinder M13022985

1376905 DSBC-40-50-PPSA-N3 ISO cylinder M13023678

1376914 DSBC-40-500-PPSA-N3 ISO cylinder M13023409

1383377 DSBC-80-500-PPSA-N3 ISO cylinder M13023396

1383633 DSBC-63-40-PPSA-N3 ISO cylinder M13022977

1461995 DSBC-40-125-C-PPSA with Clamping unit C M13023389

1461995 DSBC-40-250-C-PPSA with Clamping unit C M13023407

1462835 DSBC-40-15-PPSA-N3 ISO cylinder M13023546

1463250 DSBC-32-125-C-PPSA with Clamping unit C M13023408

1463475 DSBC-63-400-C-PPSA with Clamping unit M13023392

1463475 DSBC-63-40-C-PPSA with Clamping unit C M13023393

1463475 DSBC-63-300-C-PPSA with Clamping unit C M13023413

1463475 DSBC-Q-63-40-T-PPSA ISO cylinder M13023416

1463481 DSBC-63-90-PPSA-N3 ISO cylinder M13023394

1463495 DSBC-80-80-C-PPSA with Clamping unit C M13023402

1463520 DSBC-100-450-C-PPSA with Clamping unit C M13023400

1463520 DSBC-100-50-C-PPSA with Clamping unit C M13023388

1463768 DSBC-50-900-PPSA-N3 ISO cylinder M13023186

1463770 DSBC-50-320-C-PPSA with Clamping unit C M13023390

1463770 DSBC-50-50-C-PPSA with Clamping unit C M13023395

1463770 DSBC-50-125-C-PPSA with Clamping unit C M13023405

1463770 DSBC-50-160-C-PPSA with Clamping unit C M13023401

1722457 DSBC-125-400-C-PPSA with Clamping unit C M13023397

1722457 DSBC-125-350-C-PPSA with Clamping unit C M13023406

2123086 DSBC-32-30-PPSA-N3 ISO cylinder M13023119

2123089 DSBC-32-150-PPSA-N3 ISO cylinder M13023410

2123781 DSBC-40-30-PPSA-N3 ISO cylinder M13023530

Overview

Pneumatic drives

15 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

Name Order code Remarks Picture Links

Standard cylinder DSBG DSBG-…-PPS-… Use only standard strokes! Only with approval from OPEL!

Diameter: 160, 200, 250, 320 mm Stroke length 1 ... 2800 mm Force: 12064 ... 48255 N Position sensing self-adjusting cushioning

Catalogue Documentation

Name Order code Remarks Picture Links

Round cylinders DSNU

q

DSNU-…-PPS-… Use only standard strokes! Use part numbers below preferred! Other types only with approval from OPEL!

Diameter: 8, 10, 12, 16, 20, 25 mm (standard) Diameter: 32, 40, 50, 63 mm Stroke length: 1 ... 500 mm Force: 19 ... 1870 N Position sensing self-adjusting cushioning

Catalogue Documentation

Part no. Order code description Opel part number

559288 DSNU-25-160-PPS-A ISO cylinder M13023412

559293 DSNU-25-400-PPS-A ISO cylinder M13023012

Handling-Guide Online Handling systems with serial kinematics with strokes of up to 3,000 mm – pre-assembled and tested

• Single-axis systems (1D) • Linear gantries (2D) • Planar surface gantries (2D) • 3-dimensional gantries (3D)

With standardised energy chain and matching components: motor, gear unit and controller. Configure and order your made-to-measure handling system now in just three steps and benefit from standardised processes and quick delivery times. Benefits:

• Automatic selection of all relevant components • Automatic design and calculation of workload • Quote created automatically • CAD model available immediately • Fully automated processing

a Handling Guide Online

a Handling Guide Online (start directly)

Overview

Pneumatic drives

16 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

Name Order code Remarks Picture Links

Compact cylinder ADN

q

ADN-… Use only standard strokes! Use part numbers below preferred! Other types only with approval from OPEL!

Diameter: 12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125 mm Stroke length: 1 ... 500 mm Force: 51 ... 7363 N self-adjusting cushioning

Catalogue Documentation

Part no. Order code Description Opel part number

536207 ADN-12-20-A-P-A Compact cylinder M13020888

536221 ADN-16-15-A-P-A Compact cylinder M13022242

536222 ADN-16-20-A-P-A Compact cylinder M13021664

536229 ADN-16-20-I-P-A Compact cylinder M13012844

536244 ADN-20-15-I-P-A Compact cylinder M13022320

536233 ADN-20-70-A-P-A Compact cylinder M13021293

554221 ADNGF-20-10-P-A Guided piston rod GF M13021646

554226 ADNGF-20-40-P-A Guided piston rod GF M13021491

536373 ADN-25-60-A-P-A Compact cylinder M13019225

536260 ADN-25-10-I-P-A Compact cylinder M13020835

572659 ADN-32-30-A-PPS-A Compact cylinder M13023169

572662 ADN-32-60-A-PPS-A Compact cylinder M13022799

536267 ADN-32-100-A-P-A-S20 S20 Hollow piston rod for vacuum --

554239 ADNGF-32-10-P-A 1578512Guided piston rod GF M13023655

554243 ADNGF-32-30-P-A Guided piston rod GF M13022500

536301 ADN-40-15-I-P-A Compact cylinder M13022253

536288 ADN-40-20-A-P-A-S20 S20 hollow piston rod for vacuum --

572681 ADN-40-80-A-PPS-A Compact cylinder M13023132

548209 ADN-40-100-KP-A-P-A Diameter 40 stroke 100 with clamping unit KP M13023344

548209 ADN-40-300-KP-A-P-A Diameter 40 stroke 300 with clamping unit KP M13023327

572694 ADN-50-25-A-PPS-A Compact cylinder M13022386

548210 ADN-50-35-KP-I-P-A with clamping unit KP M13023265

536309 ADN-50-50-A-P-A-S20 S20 hollow piston rod for vacuum --

536309 ADN-50-25-A-P-A-Q-S20 S20 hollow piston rod for vacuum, Q anti-rotation for oval cups --

536309 ADN-50-50-A-P-A-Q-S20 S20 hollow piston rod for vacuum, Q anti-rotation for oval cups --

536309 ADN-50-60-A-P-A-Q-S20 S20 hollow piston rod for vacuum, Q anti-rotation for oval cups --

536309 ADN-50-80-A-P-A-Q-S20 S20 hollow piston rod for vacuum, Q anti-rotation for oval cups --

536309 ADN-50-80-A-PPS-A-S2 Compact cylinder M13023338

574046 ADNGF-50-50-PPS-A Guided piston rod GF M13023551

548211 ADN-63-30-KP-A-P-A with clamping unit KP M13023386

574053 ADNGF-63-30-PPS-A Guided piston rod GF M13023168

536351 ADN-80-120-I-P-A Compact cylinder M13021645

536393 ADN-125-15-I-P-A Compact cylinder M13023524

536393 ADN-125-20-I-P-A Compact cylinder M13023548

537132 ADNGF-100-80-P-A-S6 Guided piston rod GF, high temperature sealing S6 M13021442

Overview

Pneumatic drives

17 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.1.2 Hinge cylinder Only for application: Serrage Construit!

Name Order code Remarks Picture Documentation

Hinge clamp cylinders DW DW-... DWB-... Use part numbers below preferred! Other types only with approval from OPEL!

Diameter 50, 63, 80 mm Stroke length 10 ... 200 mm Force 1178 ... 3016 N Position sensing Adjustable cushioning

Catalogue Documentation

Part no. Order code Name Opel Part number

565801 DW-80-125-Y-A-G Hinge cylinder --

565739 DWB-50-125-Y-A-G Hinge cylinder --

565759 DWB-63-125-Y-A-G Hinge cylinder --

5.1.3 Guided drives Name Order code Remarks Picture Links

Guided drives DFM, metric

q

DFM-… Use only standard strokes! Only with approval from OPEL!

Diameter 6, 10, 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 400 mm Force 13 ... 4712 N Position sensing Fixed/adjustable cushioning Plain-bearing guide Recirculating ball bearing guide Variants available.

Catalogue Documentation

Mini slide DGSL, metric DGSL-… Use only standard strokes! Only with approval from OPEL!

Size 4, 6, 8, 10, 12, 16, 20, 25 Diameter 6, 8, 10, 12, 16, 20, 25, 32 mm Stroke length 10 ... 200 mm Force 17 ... 483 N Position sensing Fixed/adjustable cushioning Ball bearing cage guide

Catalogue Documentation

Guide units FENG, metric FENG-… Use only standard strokes! Only with approval from OPEL!

For Diameter 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 500 mm Plain-bearing guide Recirculating ball bearing guide.

Catalogue Documentation

Overview

Pneumatic drives

18 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.1.4 Rotary drives Name Order code Remarks Picture Links

Swivel modules DSM DSM-… Use only standard swivel angle! Only with approval from OPEL!

Size 6, 8, 10, 12, 16, 25, 32, 40, 63 mm Torque 0.15 ... 80 Nm Swivel angle 0 ... 270° Position sensing Adjustable cushioning.

Catalogue Documentation

Semi-rotary drives DRRD

q

DRRD-… Use only standard swivel angle! Use part numbers below preferred! Other types only with approval from OPEL!

Size 8, 10, 12, 16, 20, 25, 32, 35, 40, 50, 63 mm Torque 0.2 ... 112 Nm Swivel angle 0 ... 180° Position sensing Cushioning: elastic (P), hydraulic shock absorbers Flanged shaft

Catalogue Documentation

Part no. Order code Description Opel part number

1578512 DRRD-32-180-FH-PA Semi-rotary drive M13023398

1578518 DRRD-32-180-FH-Y9A Semi-rotary drive M13023547

574404 DRRD-40-180-FH-Y12A Semi-rotary drive M13023305

574407 DRRD-63-180-FH-Y9A Semi-rotary drive M13023340

5.1.5 High-force cylinders Name Order code Remarks Picture Links

High-force cylinder based on ISO 21287 ADNH

ADNH-… Use only standard strokes! Only with approval from OPEL!

Diameter: 25, 40, 63, 100 mm Stroke length: 1 ... 150 mm Force: 542 ... 18,281 N Position sensing Fixed cushioning

Catalogue Documentation

Simulation Perfect simulations replace expensive reality tests. GSED is an expert system that helps you select and configure the entire pneumatic control sequence. If an entered variable is changed, the program automatically adopts it for all further values.

a Pneumatic drives GSED

Overview

Pneumatic drives

19 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.1.6 Linear drives Name Order code Remarks Picture Links

Linear drives DGC-K

w

DGC-K-… Use only standard strokes! Use part numbers below preferred! Other types only with approval from OPEL!

Diameter: 18, 25, 32, 40, 50, 63, 80 mm Stroke length: 1 ... 8500 mm Force: 153 ... 3016 N Position sensing

Catalogue Documentation

Linear drives DGC

w

DGC-… Use only standard strokes! Use part numbers below preferred! Other types only with approval from OPEL!

Diameter: 8, 12, 18, 25, 32, 40, 50, 63 mm Stroke length: 1 ... 8500 mm Force: 30 ... 1870 N Position sensing Various cushioning options

Catalogue Documentation

Part no. Order code Description Opel part number

1312502 DGC-K-32-300-PPV-A-GK Linear drives M13018117

1312503 DGC-K-40-750-PPV-A-GK Linear drives M13022482

530907 DGC-12-60-KF-YSR-A Linear drives M13023543

530907 DGC-12-30-KF-YSR-A Linear drives M13023528

532447 DGC-25-300-KF-PPV-A-DL Linear drives M13023130

532447 DGC-25-300-KF-PPV-A Linear drives M13023129

532447 DGC-25-350-KF-YSR-A-C Linear drives M13023526

532448 DGC-32-600-KF-YSR-A Linear drives M13023550

Overview

Pneumatic drives

20 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.1.7 Cylinder with certified dynamic holding brake Name Order code Remarks Picture Documentation

Cylinder with holding brake DFLC

DFLC-… Diameter 40, 63, 100 mm Stroke length 10 ... 2000 mm Force: 754 ... 4712 N Double-acting Position sensing Adjustable cushioning

Catalogue Documentation

Cylinder with holding brake DFLG

DFLG-… Diameter 160 mm Stroke length 10 ... 2000 mm Force 12064 N Double-acting Position sensing Adjustable cushioning

Catalogue Documentation

Holding brakes DACS DACS-… Holding brake with and without load for static and rare dynamic applications.

Catalogue Documentation

Mass moment of inertia Juggling pencils and calculators is now a thing of the past. Whether discs, cuboids, push-on flanges, grippers, etc: this tool does the job of calculating all mass moments of inertia for you. Just save, send or print – and you’re finished.

a Mass moment of inertia

Overview

Electromechanical drives

21 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.2 Electromechanical drives 5.2.1 Electric axes Motors and controllers must be purchased separately based on the approval and specification from OPEL!

Name Order code Remarks Picture Documentation

Toothed belt axes EGC-TB

w

EGC-TB-... Size 50, 70, 80, 120, 185 Stroke length 50 ... 8500 mm Force 50 ... 2500 N.

Catalogue Documentation

Spindle axes EGC-BS

w

EGC-BS-... Size 70, 80, 120, 185 Stroke length 50 ... 3000 mm Force 300 ... 3000 N.

Catalogue Documentation

Toothed belt axes EGC-HD-TB

EGC-HD-TB-... Size 125, 160, 220 Stroke length 50 ... 5000 mm Force 450 ... 1800 N.

Catalogue Documentation

Spindle axes EGC-HD-BS EGC-HD-BS-... Size 125, 160, 220 Stroke length 50 ... 2400 mm Force 300 ... 1300 N.

Catalogue Documentation

Toothed belt axes ELGC-TB

w

ELGC-TB-... Size 45, 60, 80 Max. stroke length: 2000 mm Force 75 ... 250 N Integrated recirculating ball bearing guide

Catalogue Documentation

Spindle axes ELGC-BS

w

ELGC-BS-... Size 32, 45, 60, 80 Max. stroke length 1000 mm Force 110 ... 780 N Integrated recirculating ball bearing guide

Catalogue Documentation

Spindle axes ELGA-BS-KF ELGA-BS-KF-... Size 70, 80, 120, 150 Max. stroke length 3000 mm Force 300 ... 3000 N Integrated recirculating ball bearing guide

Catalogue Documentation

Toothed belt axes ELGA-TB-G ELGA-TB-G-... Size 70, 80, 120 Max. stroke length 8500 mm Force 350 ... 1300 N Integrated plain-bearing guide.

Catalogue Documentation

Toothed belt axes ELGA-TB-KF

w

ELGA-TB-KF-... Size 70, 80, 120, 150 Max. stroke length 8500 mm Force 350 ... 2000 N Integrated recirculating ball bearing guide

Catalogue Documentation

Overview

Electromechanical drives

22 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

Toothed belt axes ELGA-TB-RF

w

ELGA-TB-RF-... Size: 70, 80, 120 Max. stroke length: 7400 mm Force 350 ... 1300 N Integrated roller bearing guide.

Catalogue Documentation

Toothed belt axes ELGG ELGG-... Size 35, 45, 55 Stroke length 50 ... 1500 mm Force: 50 ... 350 N Recirculating ball bearing guide or plain-bearing guide.

Catalogue Documentation

Toothed belt axes ELGR ELGR-... Size 35, 45, 55 Stroke length 50 ... 1500 mm Force: 50 ... 350 N Recirculating ball bearing guide or plain-bearing guide.

Catalogue Documentation

Cantilever axis ELCC ELCC-... Size 60, 70, 90, 110 Stroke length max. 2000 mm Force 300 ... 2500 N Recirculating ball bearing guide

Catalogue Documentation

5.2.2 Electric cylinders and slides Name Order code Remarks Picture Documentation

Electric cylinder ESBF

w

ESBF-... Size 32, 40, 50, 63, 80, 100 Stroke length 30 ... 1500 mm Force: 600 ... 17000 N Motor can be mounted using axial or parallel kit

Catalogue Documentation

Electric cylinder EPCO EPCO-... Size: 16, 25, 40 Stroke length: 50 ... 400 mm Force: 50 ... 650 N Ball screw with non-rotating piston rod

Catalogue Documentation

Mini-slides EGSC EGSC-... Size 25, 32, 45, 60 Stroke length 25 ... 200 mm Integrated recirculating ball bearing guide

Catalogue Documentation

Electric cylinder EPCC EPCC-... Size 25, 32, 45, 60 Stroke length 25 ... 250 mm Force 75 ... 1000 N

Catalogue Documentation

Mini slides EGSL EGSL-... Size 35, 45, 55, 75 Stroke length 50 ... 300 mm

Catalogue Documentation

Electric slide EGSK EGSK-... Size: 15, 20, 26, 33, 46 Stroke length: 25 ... 840 mm Force: 19 ... 392 N Recirculating ball bearing guide and ball screw

Catalogue Documentation

Overview

Electromechanical drives

23 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

Our engineering and selection software “Positioning Drives” offers support and guidance throughout the planning process, making it easier for you to find the right Mechatronic drive solution. The program provides complete project documentation including information such as the motion profile, dynamic load data, product characteristics and a bill of materials.

a Download PositioningDrives

a PositioningDrives Video Tutorial

5.2.3 Semi-rotary drives Name Order code Remarks Picture Documentation

Rotary actuators ERMO

w

ERMO-... Size 12, 16, 25, 32 Nominal torque 0.15 ... 5 Nm Infinite rotation angle

Catalogue Documentation

ERMB rotary modules ERMB-... Size 20, 25, 32 Max. drive torque 0.7 ... 8.5 Nm Infinite rotation angle.

Catalogue Documentation

Overview

Valves

24 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.3 Valves 5.3.1 Standards based directional control valves

Name Order code Remarks Picture Documentation

Standard valves VSVA with central plug M12

q

VSVA-…-1R5L Only with approval from OPEL!

Connection G1/8, ISO size 18mm (02); G1/4, ISO size 26mm (01), ISO size 42mm (1), ISO size 52mm (2) Flow rate 400 ... 1400 l/min Voltage 24 V DC Sub-base valve Solenoid actuated, piloted Sub-bases.

Catalogue Documentation

Sealing elements and separators for valves and valve modules

NSC-... Cover caps for closing unused connections.

Catalogue Documentation

Sub-bases to ISO 5599-1

q

NAS-... NAU-... NAV-... NAVW-... NAW-... NDV-... NEV-... NZV-...

Vertical stacking modules for additional functions such as: - Supply - Flow control - Pressure control

Catalogue Documentation

Sub-bases to ISO 15407-1

q

NAS-... NAW-... NDV-... NEV-... NZV-...

Catalogue Documentation

Overview

Valve terminals

25 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.4 Valve terminals Name Order code Remarks Picture Links

VTSA-F-CB with CPX terminal with ProfiNet and Profisafe Fast start up see picture 4.3.6. Standard valve terminal for fixtures (floor mounting and turning table)!

w

8073100 VTSA-F-CB Use 51E metal interlinking M12 connector for fieldbus connection F33GC 7/8” 5-pin for power supply QP (connector part of configuration)

Controlled via fieldbus or control block Max. 48 valve positions/max. 96 solenoid coils Max. 10 electrical modules - Digital inputs/outputs - Analogue inputs/outputs - Parameterisation of inputs and outputs - Convenient, integrated diagnostics - Preventive maintenance concepts Flow-optimised

For documentation contact Festo

VTSA-F with CPX terminal with DeviceNet and Ethernet IP Standard valve terminal for robot application!

w

547965 VTSA-F-… Use 51E: metal interlinking! M12 connector for fieldbus connection! 7/8” 5-pin (EthernetIP) and 4-pin (DeviceNet) for power supply (connector is part of configuration)!

Controlled via fieldbus or control block Max. 32 valve positions/max. 32 solenoid coils Max. 10 electrical modules - Digital inputs/outputs - Analogue inputs/outputs - Parameterisation of inputs and outputs - Convenient, integrated diagnostics - Preventive maintenance concepts Flow-optimised

Catalogue Documentation

VTSA-F-MP multipin plug connection Standard valve terminal for robot application!

w

547963 VTSA-F-MP Use MP2 or MP3 with M12!

Controlled via multipin or M12. Subbase and valves are like VTSA-F Can easily be connected to bus in case of a modification

Catalogue Documentation

Terminal CPX with ProfiNet, Profisafe, DeviceNet and Ethernet IP Fast start up see picture 4.3.6.

w

197330 CPX-… Use 51E: metal interlinking!

Installation variants - Stand-alone as remote I/O - With valve terminal VTSA-F - With valve terminal VTSA - With valve terminal MPA-L - With valve terminal MPA-S I/O modules - Digital - Analogue Optional CODESYS controller

Catalogue Documentation

Overview

Valve terminals

26 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.4.1 Valve terminals “Body-Shop” - Basic codes for CPX-VTSA-F-CB valve terminals Ordering example: 8073100 51E-NYNMKBNMKBF33GCQP-RC (sample code from CPX part) 46P-B-QM-NZABCBESGS-WG-PVPNNEZQZYC4B-CS9L+5BU (sample code from VTSA-F-CB part)

5.4.1.1 Electrical part CPX

Picture Description ID code

Pressure sensor module 32 digital inputs ProfiNet master with power supply 7/8” 5-pins

51E-NYNMKBNMKBF33GCQP-RC

Pressure sensor module 48 digital inputs ProfiNet master with power supply 7/8” 5-pins

51E-NYNMKBNMKBNMKBF33GCQP-RC

Download 3D-models for valve terminals (samples): a Download 3D models Use excel configuration tool for configurating the valve terminals: a Download valve terminal configurator

5.4.1.2 Labels and earthing band for VTSA-F-CB Order number: CS.1649574-A Picture: + + Parts list:

Pos. Pieces Description Type code Part number

1 10 Labels for electric and pneumatic part of valve terminal VTSA-F-CB to stick on label holders -- --

2 10 Earthing band, 100mm long, hole for M5 and M6 thread, 6 mm² MASSE M5-M6 100MM 6MM² 4572035

Overview

Valve terminals

27 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.4.1.3 Pneumatic part VTSA-F-CB Explanation of the zones: Zone 1: Soft-start valve (PV)

Zone 0: Valves to actuate the clamps, cylinders, … Zone 2: Release valves for piloted non-return valves, locks & brakes Zone 3: Vacuum zone

Description ID code

Safe zone 1 & 0

46P-B-QM-NZABCBESGS-WG-PVPNNEZQZYC4B-CS9L+5BU

Safe zone 1 & 0 with vacuum zone (zone 3)

46P-B-QM-NSABESGS-WG-PVPNNEZQZYC4BYQTLUWYKNEB-CS11L+5BU

Safe zone 1, 0 & 2

46P-B-QM-NZABCBESGS-WGIA-PVPNNEZQZYC4BYQTLUSWYKNEYB3A-CS9LCS7L+5BU

Safe zone 1, 0 & 2 with vacuum zone (zone 3)

46P-B-QM-NSABESGS-WGIA-PVPNNEZQZYC4BYQTLUSWYKNEYB3AYQTLUWYKNEB-CS9LCS9L+5BU

The provided codes are only exemplary!

The line builder can add and delete valve positions to fit to the layout of the machine!

Overview

Valve terminals

28 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.4.1.4 Single parts for valve terminals “Body-Shop”

Part no. Order code Description Code on valve terminal

Opel part number

Pneumatic parts VTSA-F-CB:

8068240 VABA-S6-1-X2-F1-CB Pneumatic interface for VTSA-F-CB, for electrical terminal CPX (interface for PROFIsafe only) in metal design with3 safe voltage zones VTSA-F-CB only

RC J11254715

8067405 VABF-S6-1-P5A4S2YE-G12-1T5-PA Soft-start valve for VTSA-F-CB PN M32902520

8066569 VSVA-BT-M32CS1-MYE-A2-1T5L-PA Pilot air shut off valve for VTSA-F-CB CS M32902519

8033019 VSVA-B-B52-ZTR-A1-1T1L Solenoid valve J M32151481

8033450 VSVA-B-B52-ZTR-A2-1T1L Solenoid valve J M32151478

8033022 VSVA-B-M52-MZTR-A1-1T1L Solenoid valve O M32151480

8033453 VSVA-B-M52-MZTR-A2-1T1L Solenoid valve O M32151479

8033023 VSVA-B-P53U-ZTR-A1-1T1L Solenoid valve B M32180513

8033024 VSVA-B-P53E-ZTR-A1-1T1L Solenoid valve E M32180514

8033028 VSVA-B-P53ED-ZTR-A1-1T1L Solenoid valve (for control of vacuum ejectors) SA M32180515

539213 VABB-S4-2-WT Blanking plate, 18 mm L M32914117

539212 VABB-S4-1-WT Blanking plate, 26 mm L M32910175

8068609 VABV-S6-1Q-G38-CB1-T5 Manifold sub-base for soft start valve, with CBUS loop-through

PV M32919755

8068913 VABF-S4-2HS-G18-CB-2T5 Manifold sub-base for pilot air switching valve, size 18 mm, for 2 valve positions

YB M32919753

8068912 VABV-S4-12HS-G-CB-2T5 Manifold sub-base for pilot air switching valve, size 26 mm, for 2 valve positions

YC M32919754

8067932 VABV-S4-2HS-G18-CB-2T2 Manifold sub-base, 2 valve positions, 4 addresses, for double solenoid valves1), 18 mm

A M32919751

8067940 VABV-S4-1HS-G14-CB-2T2 Manifold sub-base, 2 valve positions, 4 addresses, for double solenoid valves1), 26 mm

B M32919752

8104041 VABF-S6-1-P8A6-G12-CB Address extension module non-safe zone UW M32919756

8104043 VABF-S6-1-P8A6-G12-CB1 Address extension module safe zone USW M32919757

539234 VABE-S6-1R-G12 End plate, with working air/exhaust air, internal pilot air supply, G1/2 (no port 14)

NS --

539236 VABE-S6-1RZ-G12 End plate, with working air/exhaust air, external pilot air supply, G1/2

NZ --

540888 ASCF-T-S6 (5 pieces) Label holder for valves B --

567038 VAME-S6-W-M46 Mounting bracket for VTSA-F-CB / VTSA-F U --

1662543 AHB-MEB-B Manual override -- --

Overview

Valve terminals

29 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

Part no. Order code Description Code on valve terminal

Opel part number

Electrical part CPX:

550212 CPX-M-EPL-EV End plate 51E --

548755 CPX-FB33 Fieldbus node ProfiNet 2 x M12 F33 M32300444

2597424 CPX-D8DE-P ProfiSafe input module ND --

550202 CPX-M-16DE-D 16 digital input module diagnose NM J11201727

560362 CPX-4AE-P-D10 Analogue input module pressure NY J11253799

541482 CPX-8DA 8 digital output module L J11220664

550208 CPX-M-GE-EV-S-7/8-5POL CPX interlinking block with power supply -- --

550206 CPX-M-GE-EV CPX interlinking block -- --

2639560 CPX-M-AB-4-M12X2-5POL-T Manifold block GS --

549367 CPX-M-AB-4-M12X2-5POL Manifold block KA --

549335 CPX-M-AB-8-M12X2-5POL Manifold block KB --

543107 NECU-G78G5-C2 Power supply socket, Straight socket, 7/8", 5-pin GS --

2721419 CPX-M-BG-VT-2X Mounting bracket for wall mounting -- --

Overview

Valve terminals

30 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.4.2 Valve terminals “PCD Roboter”

Part number for technical details

ID code Links

547965 51E-F36GCQP-S 45P-B-V-SAME-3B-6L

Catalogue

Download 3D Model

Valve Terminal Configurator

5.4.2.1 Single parts for valve terminals “PCD Roboter”

Part no. Order code Description Code on valve terminal

Opel part number

550212 CPX-M-EPL-EV End plate 51E --

1912451 CPX-FB36 Bus node Ethernet IP F36 --

550208 CPX-M-GE-EV-S-7/8-5POL Interlinking block, 7/8” 5-pin power supply QP --

550663 VABA-S6-1-X2 Pneumatic interface S --

539234 VABE-S6-1R-G12 End plate V --

539230 VABF-S6-1-P1A6-G12 Supply plate X --

546211 VABV-S4-1HS-G14-2T2 Manifold sub-base B M32919441

539212 VABB-S4-1-WT Cover plate L --

8033019 VSVA-B-B52-ZTR-A1-1T1L Solenoid valve J M32151481

8033022 VSVA-B-M52-MZTR-A1-1T1L Solenoid valve O M32151480

8033023 VSVA-B-P53U-ZTR-A1-1T1L Solenoid valve B M32180513

8033024 VSVA-B-P53E-ZTR-A1-1T1L Solenoid valve E M32180514

8033028 VSVA-B-P53ED-ZTR-A1-1T1L Solenoid valve (for control of vacuum ejectors)

SA M32180515

1662543 AHB-MEB-B Manual override -- --

550202 CPX-M-16DE-D 16 digital input module diagnose NM J11201727

560362 CPX-4AE-P-D10 Analogue input module pressure NY J11253799

541482 CPX-8DA 8 digital output module L J11220664

549335 CPX-M-AB-8-M12X2-5POL Manifold block KB --

549367 CPX-M-AB-4-M12X2-5POL Manifold block KA --

550206 CPX-M-GE-EV CPX interlinking block -- --

The provided codes are only exemplary!

The line builder can add and delete valve positions to fit to the layout of the machine!

Overview

Compressed air preparation

31 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.5 Compressed air preparation 5.5.1 Series MS individual parts HIP mandatory for use (see next pages)! If individual parts are needed use Festo MS series and ask OPEL for approval!

Name Order code Remarks Picture Catalogue Online product

Service units MSB6

q

MS6-… See special HIP for Body-Shop below!

Port G1/4, G3/8, G1/2, G3/4 Flow rate 1900 ... 5100 l/min

MSB-FRC (engb) MS-COMBINATION (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST-VALVES (engb) MS-FRM (engb) MS-SV (engb)

MSB-FRC (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS6-EM (engb) MS6-EE (engb) MS6-DL (engb) MS6-DE (engb) MS-FRM (engb) MS-SV (engb)

Service units MSB9

MS9-… Connection: G1/2, G3/4, G1, G1 1/4, G1 1/2 Flow rate: 5100 ... 14000 l/min

MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST-VALVES (engb) MS-FRM (engb) MS-SV (engb)

MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS9-EM (engb) MS9-EE (engb) MS-FRM (engb) MS-SV (engb)

Service units MS12

MS12-... Port G1, G1 ¼, G1 ½, G2 Flow rate 5000 ... 42000 l/min.

MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST-VALVES (engb) MS-FRM (engb)

MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS12-EM (engb) MS12-EE (engb) MS12-DL (engb) MS12-DE (engb) MS-FRM (engb)

Engineering tool for air preparation Our engineering tool can help you choose the right service unit for your air preparation.

a Engineering tool for air preparation (Online)

Festo Air Consumption Tool Quickly and conveniently determine your system's air consumption. Simply capture all drives and hoses, set cycle times and working pressure and the air consumption is already calculated per minute and per day. The input table and results can be exported directly to Excel.

a Festo Air Consumption Tool (Online)

Overview

Compressed air preparation

32 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.5.2 Hall installation plate HIP for air Order number: CS.1633583-A Picture:

Pneumatic circuit:

1 = connect to robots 2 = connect to floor-mounted fixtures

2

3

1

MS6-EM1-1/2

21

MS6-LFR-1/2-D6-E-R-M-A4-AS

MA-50-1,0-R1/4-MPA-E-RG

22

1

MS6-FRM-1/2

M1

2

3

1

MS6-EE

22

1

MS6-FRM-1/2

IU

NPNPNP

NPNPNP/IO-Link

3241 +24V

0V

P

SPAU-P10R-MS6-F-L-PNLK-PNVBA-M12D

2x RIEGLER 137837 2x RIEGLER 137837

S 2 1 S

2 1

Overview

Compressed air preparation

33 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

Parts list:

Pos. Piece Description Type code Part number

1 2 Cover cap IPM-AN-08-40X40-PA 191663 2 4 Slot nut IPM-VN-08-22/M6-ST 191593 3 4 Slot nut IPM-VN-08-22/M8-ST 191595 4 2 Profile IPM-PN-08-40X40-AL 191491 5 4 Bracket IPM-VW-08-40X40X40/M6-AL 191571 6 1 Plate 500x200 mm Drawing 8072989 500x220x3 8072989 7 1 Service unit consists of: CS.1643094-A 1 Module connector MS6-MV 532799 1 On-off valve MS6-EM1-1/2 541267 2 Silencer AMTE-M-LH-G12 1205863

1 Filter regulator, pressure range 0,3 … 7 bar, filtration 40 µm, plastic bowl, manual condensate drain, adapter ¼ for EN pressure gauge

MS6-LFR-1/2-D6-E-R-M-A4-AS 526490

1 Pressure gauge MA-50-1,0-R1/4-MPA-E-RG 526781

1 On-off valve, 24 VDC, 10 bar, M12 plug to EN 60947-5-2, manual override non-detenting

MS6-EE-1/2-10V24F 527682

3 Mounting bracket MS6-WP 532195 2 Branching module MS6-FRM-1/2 529853

1 Pressure sensor, pressure measuring range, initial value 0 bar, pressure measuring range, final value 10 bar, IO-link, Electrical connection plug M12x1 A-coded 4-pin to EN 61076-2-101

SPAU-P10R-MS6-F-L-PNLK-PNVBA-M12D 8074906

3 Blanking plug B-1/2 3571 2 Double nipple ESK-1/2-1/2 151523 2 Reducing nipple NPFC-R-G34-G12-MF 8030313 4 Multi-pin distributor RIEGLER 137837 8072991 2 Cover cap RIEGLER 111867 8072990

Technical data: Air flow: approx. 2000 l/min (p1 = 5,5 bar, p2 = 5bar, Δp = 1bar) Measurements: 500 x 500 mm (width x height) Material (frame): aluminium Temperature range: 0 to +50 °C Pressure range: 0,3 to 7 bar Air quality: 40 µm Condensate drain: manual Air connection in / out / distributor: G ½“ / G ½“ / 12 x G ½” Voltage: 24 V DC

Overview

Compressed air preparation

34 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.5.3 Hall installation plate HIP for water Order number: CS.1646754-A (with 5 connections to robots) Picture:

Technical data: Measurements: 1058 x 1966 x 401 mm (width x height x depth) Material (frame): aluminium Material (pipes) stainless steel Dirt trap: 0,5 µm Main Connection in / out: G 2“ / G 2“ Connections to robots (in): 5 x G ¾” (expandable to 10 connections possible) Connections to robots (out): 5 x G ¾” (expandable to 10 connections possible)

Overview

Compressed air preparation

35 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

Parts list:

Pos. Piece Description Type code Part number

1 2 Profile IPM-PN-08-40X80/L-AL 526056 2 4 Profile IPM-PN-08-40X40/L-AL 526037 3 8 Bracket IPM-VW-08-40X40X40/M6-ST 191579 4 30 Slot nut IPM-VN-08-22/M6-ST 191594 5 30 Slot nut IPM-VN-08-22/M8-ST 191595 6 2 Cover cap IPM-AN-08-40X80-PA 191677 7 6 Adapt.connector 54 2"x1" 665876 23115097 8 1,8 P/coat met.tube 54x1,5 6m 616 557 23115701 9 3 Adapt.connector T 54 1/2" 665722 23115099

10 3 Ball valve VAPB-2-F-40-F05-C 4105295 11 1 T-fitting NPFC-T-2G12-R12-FMF 8030249 12 3 WIKA manometer LF 13 1 Filter SF 20 ES E 23328081 14 2 T-fitting 665210 23321538 15 2 Elbow fitting L 54 664817 23115108 16 7 Clamp RSF 54 23263539 17 1 Elbow fitting W 20 ES 23321527 18 1 Elbow fitting WE 20 ES 23321528 19 1 Blanking plug B-1/2 3571 20 2 VIEGA 666361 666361 23321534 21 0,3 P/coat met.tube 616021 23321535 22 2 Adapter 28X3/4" 665982 23154707 23 2 Reducing nipple NPFC-R-G34-G12-MF 8030313 24 2 Quick exh. val. HYVENT Z ZAW ST. 3/8X1/2 23064400 25 1 Double nipple NPFC-D-2G12-M 8030277 26 1 BEE 984.2_1/2 BEE_984.2_1/2 23328080 27 3 Hand lever VAOH-14-H9 542704 28 1 Landefeld RN1212/25MS RN1212/25MS 23321540 29 2 Landefeld DNT 2020 IA ES DNT 2020 IA ES 23321557 30 10 Landefeld VK 34 ES VK 34 ES 23321532 31 2 Landefeld VK 20 ES VK 20 ES 23321558 32 6 Stauff 760,3-PP 760,3-PP 23321559

5.5.3.1 Extension kit for HIP water Order number: CS.1650945-A (to connect 5 more robots to HIP water) Picture:

(Conceptual drawing)

Parts list:

Pos. Piece Description Type code Part number

1 1 Extension kit to connect 5 more robots CS.1650945

Overview

Compressed air preparation

36 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.5.4 Manual shut-off valve Picture:

Pneumatic circuit:

Parts list (order separately):

Pos. Pieces Description Type code Part number

1 1 Manual shut-off valve, connection plate G1/2, with silencer, adapter for EN gauge, with mounting bracket MS6-EM1-AGD-S-A4-WP 541279

2 1 Pressure gauge, diameter 50 mm, display unit MPa, male thread R1/4, red-green scale MA-50-1,0-R1/4-MPA-E-RG 526781

2

3

1

P1

Overview

Pneumatic fittings system

37 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.5.5 Pressure gauges Name Order code Remarks Picture Documentation

Pressure gauges MA MA-…-MPA-E-RG Use part numbers below preferred! Other types only with approval from OPEL!

Connection: G1/8, G1/4 In-line installation with indicating range of 0 ... 25 bar Display units: - MPa DIN EN 837-1

Catalogue Documentation

Part no. Order code Name Opel part number

526778 MA-40-1,0-R1/8-MPA-E-RG 0 to 1 MPa diameter 40mm pressure gauge --

526781 MA-50-1,0-R1/4-MPA-E-RG 0 to 1 MPa diameter 50mm pressure gauge M15040878

526784 MA-63-1,0-R1/4-MPA-E-RG 0 to 1 MPa diameter 63mm pressure gauge --

5.6 Pneumatic fittings system 5.6.1 Weld resistant tubing

Name Order code Remarks Picture Links

Plastic tubing PUN-V0 PUN-V0-… For welding applications! White: Port 2 Blue: Port 4 Use part numbers below preferred! Other types only with approval from OPEL!

Temperature-dependent operating pressure: -0.95 ... 10 bar Ambient temperature: -35 ... 60° C Operating medium - Compressed air - Vacuum

Catalogue Documentation

Part no. Order code Name Opel part number

525442 PUN-V0-6X1-BL Pneumatic weld resistant tube M24010571

525446 PUN-V0-6X1-GN Pneumatic weld resistant tube M24015517

525450 PUN-V0-6X1-RT Pneumatic weld resistant tube M24015518

525454 PUN-V0-6X1-WS Pneumatic weld resistant tube M24015519

525444 PUN-V0-10X1,5-BL Pneumatic weld resistant tube M24010575

525448 PUN-V0-10X1,5-GN Pneumatic weld resistant tube M24015524

525452 PUN-V0-10X1,5-RT Pneumatic weld resistant tube M24015523

525456 PUN-V0-10X1,5-WS Pneumatic weld resistant tube M24015525

570352 PUN-V0-14X2-BL-C Pneumatic weld resistant tube M24015526

610277 PUN-VOC-14-WS-50-CB-AS Pneumatic weld resistant tube (50m) --

Overview

Pneumatic fittings system

38 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

5.6.2 Fittings Name Order code Remarks Picture Links

Push-in fittings NPQM, metal, standard

NPQM-… For standard and welding applications!

Connection: G1/8, G1/4, G3/8, G1/2 For outside tubing diameter: 4, 6, 8, 10, 12, 14 mm Push-in sleeve: 4, 6, 8, 10, 12 mm Threaded connection: - G thread with sealing ring Push-in fittings Plug connectors Plug connectors with push-in sleeves

Catalogue Documentation

Part no. Order code Name Opel part number

558718 NPQM-L-G12-Q10-P10 Pneumatic fitting full metal M24916745

558719 NPQM-L-G12-Q12-P10 Pneumatic fitting full metal M24916746

570461 NPQM-L-G12-Q14-P10 Pneumatic fitting full metal M24916747

558713 NPQM-L-G14-Q10-P10 Pneumatic fitting full metal M24916748

558714 NPQM-L-G14-Q12-P10 Pneumatic fitting full metal M24916662

558711 NPQM-L-G14-Q6-P10 Pneumatic fitting full metal M24916749

558712 NPQM-L-G14-Q8-P10 Pneumatic fitting full metal M24916750

558708 NPQM-L-G18-Q4-P10 Pneumatic fitting full metal M24916751

558709 NPQM-L-G18-Q6-P10 Pneumatic fitting full metal M24916752

558710 NPQM-L-G18-Q8-P10 Pneumatic fitting full metal M24916753

558716 NPQM-L-G38-Q10-P10 Pneumatic fitting full metal M24916754

558717 NPQM-L-G38-Q12-P10 Pneumatic fitting full metal M24918100

570460 NPQM-L-G38-Q14-P10 Pneumatic fitting full metal M24916755

558715 NPQM-L-G38-Q8-P10 Pneumatic fitting full metal M24916756

558789 NPQM-T-Q10-E-P10 Pneumatic fitting full metal M24916757

558790 NPQM-T-Q12-E-P10 Pneumatic fitting full metal M24918098

570454 NPQM-T-Q14-E-P10 Pneumatic fitting full metal M24916759

558786 NPQM-T-Q4-E-P10 Pneumatic fitting full metal M24916759

558787 NPQM-T-Q6-E-P10 Pneumatic fitting full metal M24916765

558788 NPQM-T-Q8-E-P10 Pneumatic fitting full metal M24916766

558801 NPQM-Y-Q10-E-P10 Pneumatic fitting full metal M24916760

558802 NPQM-Y-Q12-E-P10 Pneumatic fitting full metal M24916761

558798 NPQM-Y-Q4-E-P10 Pneumatic fitting full metal M24916762

558799 NPQM-Y-Q6-E-P10 Pneumatic fitting full metal M24916763

558800 NPQM-Y-Q8-E-P10 Pneumatic fitting full metal M24916764

558671 NPQM-D-G12-Q10-P10 Pneumatic fitting full metal M24916733

558672 NPQM-D-G12-Q12-P10 Pneumatic fitting full metal M24916734

570451 NPQM-D-G12-Q14-P10 Pneumatic fitting full metal M24916735

558666 NPQM-D-G14-Q10-P10 Pneumatic fitting full metal M24916736

558667 NPQM-D-G14-Q12-P10 Pneumatic fitting full metal M24916660

558664 NPQM-D-G14-Q6-P10 Pneumatic fitting full metal M24916737

558665 NPQM-D-G14-Q8-P10 Pneumatic fitting full metal M24916738

558661 NPQM-D-G18-Q4-P10 Pneumatic fitting full metal M24916739

Overview

Pneumatic fittings system

39 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

558662 NPQM-D-G18-Q6-P10 Pneumatic fitting full metal M24916740

558663 NPQM-D-G18-Q8-P10 Pneumatic fitting full metal M24916741

558669 NPQM-D-G38-Q10-P10 Pneumatic fitting full metal M24916742

558670 NPQM-D-G38-Q12-P10 Pneumatic fitting full metal M24913250

570450 NPQM-D-G38-Q14-P10 Pneumatic fitting full metal M24916743

558668 NPQM-D-G38-Q8-P10 Pneumatic fitting full metal M24916744

558767 NPQM-D-Q6-S4-P10 Pneumatic fitting full metal M24916768

153257 QSH-6-4 Push-in sleeve (for connection of the pressure sensor only)

M13912401

558777 NPQM-L-Q6-E-P10 Push-in L-connector (for connection of the pressure sensor only)

M24918148

558767 NPQM-D-Q6-S4-P10 Push-in connector (for connection of the pressure sensor only)

--

132999 QS-G1/8-10-I Push-in fitting (for vacuum application only) --

190658 QSL-1/8-10 Push-in L-connector (for cylinders with G1/8 thread) --

Support from Festo

Engineering Software

40 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

6 Support from Festo 6.1 Engineering Software Find suitable products for your application with Festo engineering tools. Avoid complex reality tests and use our engineering tools to simulate your application. The right product in just a few steps:

• Enter the general technical conditions • Start the simulation • Evaluate the simulation results • Select the appropriate products from a list of suggestions

You can find all available software in the Festo online catalogue. To get an overview on all engineering tools, visit the Support Portal.

a Festo Online Catalogue

a Support Portal

6.2 CAD Data It is always preferred that the CAD data approved by Groupe PSA is used!

6.3 App World The App World is a Festo portal for selling apps, cloud products and other software libraries. It allows you as a customer to purchase directly online and view the relevant apps for your hardware via your Product Key. The benefits to you:

• Log in with your existing Festo login at App World • Order and receive your digital product immediately. • View your App World order history - quickly, conveniently and transparently.

a App World

Support from Festo

Safety

41 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

6.4 Safety Laws and directives are in force to ensure the safety of machines which interact with human beings- e.g. the EC machinery directive (ECMD). Festo's solutions for safety functions can help to ensure the safety of your system. After the risk assessment has been carried out, Festo supports you with technical safety measures:

• Safety sensors on the input level • Safety controls on the processing level (logic) • Protective measures on the output level

The Sistema software is only a tool for performing the safety engineering evaluations. To do this, it uses databases with safety-related specifications for products and solutions. There are numerous links to libraries on the website of the IFA. The library of Festo's safety engineering coefficients is available as a download on Festo's website:

a Safety@Festo

6.5 Festo PARTdataManager With the Festo PARTdataManager, you can now access 2D and 3D data for over 32,000 Festo products even more quickly and easily. The Festo PARTdataManager can be used with or without connecting to the Festo product catalogue on DVD. The integrated, online update function ensures that you are always up to date with our latest CAD models. Just install the Festo PARTdataManager (1.2 GB) and enjoy the following benefits:

• Regular online CAD updates • Fast, convenient product searches • Neutral formats: SAT, STEP, IGES, DXF and DWG • Export 3D PDFs

a Festo PARTdataManager

6.6 EPLAN-Macros It is always preferred to utilize the ePlan projects provided by Groupe PSA! Design and document circuit diagrams quickly and easily

Support from Festo

Quick Search Plus

42 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

6.7 Quick Search Plus Simple and fast access to Festo catalogue data. Ideally suited for regular users of Festo products this catalogue tool provides the fastest and easy way to access Festo catalogue information including: CAD files, product, operating instructions, spare parts, product selection tool, engineering tools

a Download - Quick Search Plus

6.8 Festo Service2See! Save valuable time with easy to follow step by step video tutorials On our YouTube channel Festo Service, you will find practical and user-friendly video tutorials on topics that are the subject of frequently asked questions in the areas of maintenance, commissioning and repair. All tutorials provide a useful step by step guide including difficulty level, tools required and are easy to understand and follow thanks to the simple instructions.

a Find Out More

6.9 Industry 4.0 Industry 4.0 and the Internet of Things (IoT) impresses Original Equipment Manufacturers (OEM) and end users alike. Production and the digital world come together, making factory automation more flexible, increasing energy efficiency, linking logistics processes more closely, optimizing the value chain – and all this is happening in process automation too. The Internet of Things (IoT), smart factories, cyber-physical systems and big data are driving the project of the future - solutions must be ever faster, more diverse, more flexible and more intelligent. Calls for greater availability, energy efficiency and just-in-time production are becoming louder. Festo is playing a major role in shaping the Industry 4.0 trend, and emphasizes the following aspects in particular: Politics and standardization: Festo is a member of the "Industry 4.0" initiative of the German Federal Government and is involved in all key standards associations and initiatives on this topic.

a Industry 4.0 / IoT – Products and solutions

Support from Festo

Festo Configuration Tool FCT

43 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

6.10 Festo Configuration Tool FCT Comprehensive configuration 31 positioning options and diagnostic functions In the Festo Configuration Tool FCT, all drives within a given system are clearly arranged and can be managed from within a single project. For further commissioning, the FCT enables movement of axial systems in individual steps or in sequences. You have access to tools to write individual records in the teach-in process into the motion record table as well as trace functions. Use the free software platform FCT offline at your desk or online at the machine.

a Festo Configuration Tool

6.11 Energy Saving Services Holistic concept for optimizing compressed air systems For energy-efficient and environmentally conscious systems operation Reduce operating costs by up to 60% We determine your potential savings and assist you in the planning and conversion of energy-relevant optimization measures. We ensure the sustainability of your energy savings by implementing measures for maintaining savings and with training courses for your staff.

a Energy Saving Services

a Brochure "Energy Saving"

6.12 Support Portal The Support Portal is the first place to look for information on current and past Festo products. Find technical documentation, user manuals and declarations of conformity along with engineering software, firmware & drivers, brochures & audio-visual media.

a Support Portal

Support from Festo

On-site services

44 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)

6.13 On-site services Do you need support at your system? Our qualified service technicians come to support you on-site.

a Commissioning service

a Installation services

6.14 Festo Didactic Festo Didactic is a global leader in basic and further training in industry. As a provider of skills development for manufacturing and process automation, the services we offer range from educational equipment for training facilities to training and advice for industrial production companies. Training and Consulting - Consistent focus on value creation Improving the people part of productivity, our approach is competency-based – getting people fit for productivity. Festo offers a wide scope of training services covering three skills areas, Technology, Organization and People and the three factors in productivity, Quality, Time and Cost.

• Training courses • Business improvement projects • Consulting

a Festo Didactic Training & Consulting

Learning Systems - Factory & process automation training equipment Discover the complete range of products and services from technology-oriented Training Packages to Learning Factories, Software, Teachware and fully equipped turnkey learning centres.

• Technical training packages • Learning and simulation software • Teachware • Modular production systems

a Learning systems products

45 / 45 www.festo.com 1.3 / 21.10.2020 / OPEL_Specification_OV512-X250_1.3_EN_2020-10.docx

q / w = Festo core product range (see page 8)