MACHINERY FOR RECYCLING - Moros Industrias Hidráulicas

EXCELLENCE FLEXIBILITY RELIABILITY SERVICE INNOVATION

Quality in engineering, design and manufacturing of

MACHINERY FOR RECYCLING

Our range covers:

INTERNATIONAL PRESENCE

• Stationary balers for one, two and three compressions, as well as high production and density balers.

• Scrap shears with precompression wings.

• Scrap shears with parallel lateral precompression.

• Scrap shears with lateral precompression box and variable angle system.

• Shredder mills and hammer shredders.

• Mobile and portable balers and scrap.

• Automatic installations.

MOROS provides international sales and technical service via its worldwide network of agents and distributors.

You can check how to contact us through our website

www.moros.com

Design, manufacturing and assembly of

MACHINERY FOR RECYCLING

We have more than 65 years of experience in designing and constructing a wide range of high-quality machinery for the recycling of ferrous and non-ferrous scrap metal and many other kinds of waste.

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Quality

Design

Flexibility

In the R+D+I department we work with the most cutting-edge design technologies, calculation and simulation techniques.

The design of MOROS machine is geared towards easy and minimal maintenance.

All of our machines include technical advantages that set them apart from others on the market.

Our flexible manufacturing system allows us to adapt any machine to any client’s need.

• Our manufacturing processes are subject to strict quality control systems.

• We manufacture almost all components internally to thus ensure better quality in our machines.

• We machine any surface which is going to be in contact with another one, in order to ensure a perfect fit between pieces and avoid premature wear and jams.

• We protect all machine parts in contact with the scrap metal using high-resistance, anti-wear steel lining.

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STANDARD CHARACTERISTICS*

Baling force (Tn)

Bale sizes (mm)

Load box (mm)

GC-T

75-110

400x250 / 300x300

1300x300x300

*Check for other non-standard characteristics.

1 COMPRESSION 2 COMPRESSIONS

EXCELLENCE IN ONE COMPRESSION

Balers to process lightweight materials.

• Facilitates feeding of the machine and the transportation of the compacted material thanks to the width of the compression box.

A BALER FOR EVERY NEED Availability of several models that can be adapted to:• Processing of any material: ferrous and non-ferrous.• Manual or automatic operation.• Different sizes of load boxes.• Different bale sizes.• Plain or grooved lining.

ONE COMPRESSION BALER

TWO COMPRESSIONS BALERS

GB-C

GC-T

GB-C

75-110

400x250 / 400x400

1000x500x450

GB-C-S

75-110

400x250 / 400x400

1500x400x600

ONE AND TWO COMPRESSIONS

BALERS

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THREE COMPRESSIONS

BALERS

MOROS has spent more than 45 years manufacturing these two models, the RELIABILITY of which has been proven time and time again.

Machines designed and built with the most advanced technology which allow for the compression of all kinds of scrap metal.

• Reduction of cycle times and increase in productivity, thanks to new hydraulic technologies.

• Option of placement on the ground, in pits or on a rack (transportable).

• Indestructible: their robust structure makes the baler’s useful life extremely long.

• Flexibility: 8 different bale sizes to cater any customer’s need, always maintaining the correct density.

• Zero loading time: The design of the compression box allows it to be loaded while the bale is being made, meaning the machine can function in automatic mode continuously.

GC-F and GC-J


Baling force (Tn)

Bale sizes (mm)

GC-F and GC-J

125-160

300x300 / 400x400


BALE

RS

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• Balers with precompression wings and opposing cylinders.

• These machines are derived from mobile balers for cars, which have been adapted, with an electric engine and a support rack, to work in stationary mode.

• Big load volume. This range of balers produce 1000 x 600 mm bales and in the reinforced version with a spacious box, they can even bale large vans as well as scrap.

• Two compressions baler to process lightweight scrap and stamping.

• Fixed or tilting hopper.

• Compression system with asymmetrical precompression wings.

• Designed to obtain the highest density processing general scraps and/or metal.

GC-L-B and GC-L-D

GC-M-B

GC-K

GC-K

165

400x400 600x500

GC-M-B

165-200

500x500 600x500

GC-L-B

125 each

1.000x600

GC-L-D

165 each

1.050x650


Baling force (Tn)

Bale sizes (mm)


SPECIAL BALERS

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GC-W

EFFICIENCY WITH DIFFICULT MATERIALS

• Tyre wire.• Aluminium chips.• Other difficult materials.

Ideal for processing

SPECIAL BALERS

Thanks to the reduced bale size and the powerful last compression cylinder, it allows us to bale materials that other balers could not process.

• It does not have a cutting system, so it does not jam.

• Low operating costs.

• Easy maintenance.

• High production due to power installed.

• Low investment.

Unlike briquetting machines:


Baling force (Tn)

Bale sizes (mm)

GC-W

160 / 210 / 240

200x200


BALE

RS

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HIGH DENSITY AND HIGH PRODUCTION

BALER

The GC-V range are non-jamming machines. These high-range machines are designed with an anti-jamming system which incorporates all the technical advantages of the vertical cut with the second compression.

UNJAMMABLE

GC-V

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Baling force (Tn)

Bale sizes (mm)

GC-V

125-140-160-210-280-330-400-550-800

250x250 / 300x300 / 400x400 / 400x600 / 600x600

• No jamming.• A superior cutting force due to the cut

being made with the second compression rather than the first, reaching 90% of the final compression.

• Greater load area.• Easy to adjust.• Gives the operator confidence to increase

the amount of input material, optimising production.


ADVANTAGES OF THE CUTTING SYSTEM WITH THE SECOND COMPRESSION

BALE

RS

Reliability Maximum bale density

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H-M-10 and H-M-11

H-K-15

• Manufactured with the same high quality standards of large scrap shears.

• Possibility of adjusting blades and programmable automatic operation.

• Optionallity:- They include an electric board with improvements

in safety and a PLC to allow for variety of functions.

- Automatic hydraulic clamp.

• Fast shears to work with non-ferrous materials and process large objects such as car radiators, thanks to its longer blade length.

• Optionallity:- Availability of an inclined version which automates

the cutting process, increasing safety and productivity.


Cutting forces (Tn)

Blade length (mm)

H-M-10

60

325

H-M-11

40

325

H-K-15

80

600

H-J-15

120

600

H-F-30

220

750


SCRAP SHEARS WITHOUT COMPRESSION BOX

ALLIGATOR SHEARS

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H-J-15Multi-purpose machines designed to work both with ferrous and non-ferrous materials, thanks to the incorporation of a system which allows the cutting speed to be adjusted.

Incorporates a hydraulic clamp.

H-F-30

• These are the largest alligator shears of the MOROS family.

• Reinforced to process ferrous materials.

• Includes a “crusher” on the jaw side to process voluminous objects.

• Incorporates an automatic hydraulic clamp.

H-M shears

• Developed for the processing of large objects that do not require precompression (bars, tubes, etc. or to be made “shovelable”).

• Offers the possibility of using different methods for feeding the scrap metal into the head such as hydraulic pushers or push feeders.


Cutting forces (Tn)

Loading boxes (m)

Blade width (mm)

H-M

30-100-200-350-1000

variable

400-500-800

GUILLOTINE SHEARS


SHEA

RS

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H-A shears

OPTIMAL PERFORMANCE

The range of H-A shears with precompression wings is recognised for its reinforced and multi-purpose structure.In them, new advantages have been created in:

These allows us to reach unprecedented cutting speeds and production levels in this range of machinery.

• Control electronics.• Hydraulics.• Mechanical design.

SCRAP SHEARS WITH PRECOMPRESSION WINGS

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VERSATILITY

• With less tough scrap metal, it allows for fast closing.

• With tough scrap metal, it allows for precompression thanks to its angled configuration in the inner side of the wing and the overcompression function.


Cutting forces (Tn)

Loading boxes (m)

Blade width (mm)

H-A

550-700-900-1000

6-7-8

800

The synchronised movements of the cylinders allow for a reduced number of electric motors, reducing energy consumption.

• Easy maintenance and fast disassembly of the wing.• Automatic greasing of the head and optionally on the hinge of the

box. • The open scissors allow for a total reduced height to facilitate the

loading of scrap metal with medium-sized cranes. • Its installation only requires a flat and level concrete floor.

• Hydraulic group within the container.

• Preload hopper.• Conveyor belt.

• Anti-vibration system.• Cabin.• Adaptation to extreme climates.

Unique MOROS design of the precompression wings

Available options

Mechanical designFast and efficient hydraulics


SHEA

RS

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This high production range is known as an extremely reliable machine which includes multiple advantages in:

• Design.• Maintenance.• Productivity.

SCRAP SHEARS WITH LATERAL PRECOMPRESSION

H-B shears

EXCELLENT RETURN ON INVESTMENT

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Optimised design

Low maintenance

Improved productivity due to its advantages in electronics and hydraulics

Options available

• Container protecting the hydraulic and electric unit.• Wide wing.• Load hopper• Conveyor belt.• Anti-vibration system.• Wear detecting sensors.• Protective enclosing.• Cabin.

MOROS adapts to any client’s needs.


Cutting forces (Tn)

Loading boxes (m)

Blade width (mm)

H-B

700-900-1000-1100-1400

6-8

800-1000


SHEA

RS

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SCRAP SHEARS WITH LATERAL PRECOMPRESSION BOX AND VARIABLE ANGLE

H-P shears

• The variable angle system allows it to work with very tough, structural or voluminous scrap metal which no other scrap shear is capable of processing.

• The enormous advantages provided by the lateral side compression result in an increase in production.

• The latest technologies applied in control hydraulics and electronics allow the efficient use of power resources, making the H-P range a very profitable machine per tonne produced.

• Increase in the volume of the box by 33% thanks to the 800 mm high lateral plate compared to other machines with 600mm high lateral plate.

Productivity

PRODUCTIVITY, RELIABILITY AND EFFICIENCY

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With the angular mode, the scrap metal is compressed as much as possible progressively.

The unstoppable force is concentrated on one end of the box, the turning then reversing to achieve the same effect on the opposite side.

The toughness of the scrap metal that is difficult to process is practically destroyed.

THIS MODEL ALLOWS US TO WORK IN

2 OPERATING MODES: PARALLEL AND ANGULAR


Cutting forces (Tn)

Loading boxes (m)

Blade width (mm)

H-P

900-1100-1400-1750

6-8-10

800-1000-1500


• Avoids jams in the precompression process, minimising unscheduled stops.• Avoids having the scrap metal come out of the load box when the variable angle plate is turning.

• Control of the positioning of cylinders and system monitoring.• Optimised recirculation systems.

SHEA

RS

Technical innovations

THE EXCLUSIVE MOROS VARIABLE ANGLE PLATE SYSTEM

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Technical characteristics

MT-V

• Light-weight ferrous scrap metal. • WEEE. (electronic scrap metal).• Non-ferrous metals.• Shredder waste (light fractions and

rubber).• Electric motors.

• Productions: from 2 Tn/h to 7 Tn/h depending on the type of material.

SHREDDERS

VERTICAL SHREDDER

EFFICIENCY IN PROCESSING

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• Specially designed for difficult uses. • Materials considered “unshreddable” by other

machines. • Bales of materials previously baled.

• Industrial and urban waste such as tyres, pallets, drums, cables…

MT-P

Materials considered “unshreddable” by other

PRE-SHREDDER



• Hydraulic engines.• Rotors: independent and bi-directional.• Different grill and teeth configurations.• Optionally interchangeable blades.

• They have 2 rotors with interchangeable disks that are easy to extract for maintenance operations.

SHRE

DDER

S

Ideal for processing Technical characteristics

MT-Z

ROTATING SCRAP SHEARS

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• Pre-manufactured cabin for the engine: perfectly integrated into the structure of the shredder.• Pre-manufactured cabin for electrical components.

Model M6060

The toughest hammer shredder of its size in the world

HAMMER SHREDDER

Options available

MOROS and the well-known shredder manufacturer WENDT manufacture the model M6060 to meet the needs of clients who seek to increase the value of the material processed using the shredding process.

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INSTALLS IN 30 DAYS

• Many of the hydraulic and electrical components are incorporated already pre-installed, which reduces assembly times and costs.

• Integrated steel support structure, which can be installed over a flat cement platform without the need to build large concrete pillars, simplifying the civil works as much as possible with the subsequent savings.

• Electrical engine with 750, 1000 or 1500HP.• Flywheel which provides 40% additional power to

overcome loading peaks and minimize electricity consumption.

• Anti-wear plates made of manganese steel up to 100mm thickness.

• Customised metal separation levels. • Integrated water diffusers to remove dust.• Upper reversible deflector plate which prolongs its

useful life.

• Hydraulic expulsion door to extract pieces that cannot be shredded.

• Grilles in the upper, lower and back part to maximise production.

• Disk rotor. • Structural steel supports. • Feed Hopper with anti-wear floor and

interchangeable liners under the roller.

Modular design

CharacteristicsH

AMM

ER S

HRE

DDER

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MOBILE BALERS


Baling forces (Tn)

Loading boxes (m)

Bale sizes (mm)

GC-L

110-165

5-6

1000x600

GC-M

165-200

4

600x500 / 500x500

GC-L TO PROCESS CARS AND SCRAP METAL.• Adaptation to different international

driving regulations.• The incorporation of the trailer,

crane and diesel engine makes them completely autonomous machines.

• Compression with opposing cylinders.

OPTIONS AVAILABLE: Unique MOROS design of precompression wings.

GC-MTO PROCESS METALS AND LIGHT SCRAP METAL.• Asymmetrical precompression wing

system.• Bales with greater density thanks to

smaller bale sizes and greater strength of the last compression cylinder.

• Automatic bale expulsion.

MOBILE AND PORTABLE SCRAP SHEARS AND BALERS


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MOBILE SCRAP SHEARS

TRANSPORTABLE SCRAP SHEARS

H-S

H-A-B

Ideal for processing general scrap metal in different locations.

The mobile H-S range by MOROS is prefect if the machine is going to be regularly moved and is a benchmark on the market for structural construction.

Very strong, designed for occasional transfers.

Transportable scrap shears which include the structure of the head and features typical of stationary machines.

• Hydraulic self-lifting legs.• Unique MOROS design of the

precompression wings.

H-S

550-630-700

6

H-A-B

550-630-700

5,5-6


Baling forces (Tn)

Loading boxes (m)

Also available in electric versions.


MOB

ILE

AND

PORT

ABLE

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Pol. Malpica, C/ E 54-5550016 Zaragoza, SpainT: (+34) 976 573 410

[email protected]

Industrias Hidráulicas, S.A.

www.moros.com

• Flexibility in our manufacturing which allows us to adapt every product to the specific needs of each client.

• Because our machines are eternal.

• Constant investment in R+D+I. Every one of our machines includes technical advantages that set it apart on the market.

• Designs aimed at easy and minimal maintenance.

• We incorporate the latest advancements in hydraulics and electronics to improve the efficiency of our machines, reducing the operating costs of our clients.

• Maximum reliability with minimum unscheduled stops.

• Optimal post-sales service which offers immediate technical support anywhere in the world and quickly manufactured spare parts.

• Low depreciation of MOROS machines and high resale value after 15 - 25 years of use.

Why invest in MOROS equipment?

MACHINERY FOR RECYCLING - Moros Industrias Hidráulicas

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