Machine functions to be available in one gantry plasma ...

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Machine functions to be available in one gantry plasma machine, saving huge amounts of floor space and multiple handling. Steel Plate Huge numbers of sections

Transcript of Machine functions to be available in one gantry plasma ...

Machine functions to be available in one gantry plasma machine, saving huge amounts of floor space

and multiple handling.

Steel Plate

Huge numbers of sections

Structural sections

PIpe

Piling and other sections

Walkway and grating

Railway track

Bulb Flat or Holland Plate hull stiffeners

To use these you must cut and then assemble

Cutting professes needed

PROFILE

DRILL

PUNCH

WELD PREPARE

ANALYSE

COPE

SAW

MITRE SAW

MARK

ASSEMBLY PROCESSES

WELDING

BOLTING

And to drive these you need

BLUEPRINTS

CAD DRAWINGS

FILES

TRACINGS

And to program the automatic machines you need

Ability to handle

1. DRAWINGs of all types

2. XML spreadsheets and other lists, all different formats

3. Files: PDF, DXF, CAM, DSTV, TRIBON

And you would like to not have to do the job again, say with specifying weld preparation or creating

lists of parts.

There are endless specialist machines to do all these things, all with their own efficiencies,

specializations, combinations, cost justification. Just a selection of machines and materials follow.

PLATE PROFILING 1. Start with a plate cutting NC plasma. Square cut parts nested. Standard machine

NC Plasma Plate cutter

PLATE BEVELING

2. Now add plate weld preparation, including double vee

Self propelled edge grinder

Edge beveling and milling machine.

Some of the many plasma bevel tilting and rotating heads

Motorized Oxy Beveling on a track

Plate edge beveller

3 STRUCTURAL SECTION DRILLING, SAWING,

COPING

NC Beam line drill and saw for structural sections

3.

NC beam line with floor mounted plasma robot and moving beams

4. Beam punch moving beam

5. Non round holes. NC Plate Punch

6. Plate drill (Round holes only)

7.

8. Flat bar burner and drill (round holes. 4 drills.)

8. PUNCHING AND SHEARING

Common workshop device operated by small hydraulic punch or shear. Manually fed and

measured.

9. Multi purpose hydraulic punch and shear.

Ironworker/Metalworker

NC PLATE PUNCH

SHEARING

NC Angle line (drills)

10. Saws

a. Straight

b. Mitre (in one direction rotation only)

c. Band saws

Automatic production sawing

Bundle cutting

11 COPING

Robotic CNC copers

PROGRAMMING YOUR PEDDINGHAUS BEAM COPER

The simple-to-program Peddimat software is pre-installed on the Ocean Liberator, and can be installed on the client

desktops and laptops at no extra charge per seat. Peddimat is simple to learn and typical blue collar operators learn to program standard copes within the first hour of training.

The Peddimat software is found on all of Ocean Machinery's CNC products, and is the same software found on all of

Peddinghaus large CNC structural fabricating machines.

Moreover, if you are detailing in one of the several 3-D framework CAD detailing programs on the market such as SDS/2, X-Steel, Tekla Structures, StruCAD, ProSteel 3D and others, then the operator has to merely import the part program and

push the cycle start button. The software is seamlessly compatible with most DSTV (*.NC1) format for easy

downloading direct to the machine.

16 RHS (Rolled Hollow Section) drill and cutoff

12 Plasma Hole Cutting for structural sections

Rotating the section

13 PIPE PROFILING AND PENETRATIONS

)

Weld preparation possible

Oxy

penetrations and cutoff

14 PIPE WELD PREPARATION

Self propelled square cutoff weld preparation

15 MARKING

Hard stamper

Zinc Oxide marking

Scribing and text with low power argon plasma

16 PUNCHING

Tube punching machine

Channel Punch

17 REBAR Reinforcing bar and mesh cutting.

18 GRATING AND WALKWAY

19 SCANNING AND COPYING

Magic Eye Scanning machines for templates (FastCOPY®)

20 ANALYSIS AND QUALITY CONTROL

Integrated spectral analysis for quality control

21 COMBINATION MACHINES. PLATE AND

SECTION The ultimate plate and structural machine with a FANUC robot

Moving beams

Moving plate tables too.

All these things can be done with a light weight

aluminum gantry based 3 axis

FastCAM® Multibot™