Local and over-all heat transfer coefficients in baffled heat ...

154
LOCAL AND OVER -ALL HEAT TRANSFER COEFFICIENTS IN BAFFLED HEAT EXCHANGERS by KRISHNASWAMI NARAYANAN A THESIS submitted to OREGON STATE UNIVERSITY in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY June 1962 e

Transcript of Local and over-all heat transfer coefficients in baffled heat ...

LOCAL AND OVER -ALL HEAT TRANSFER COEFFICIENTS IN BAFFLED

HEAT EXCHANGERS

by

KRISHNASWAMI NARAYANAN

A THESIS

submitted to

OREGON STATE UNIVERSITY

in partial fulfillment of the requirements for the

degree of

DOCTOR OF PHILOSOPHY

June 1962

e

APPROVED:

P ofessor of Chemical Engineering

In Charge of Major

ead of Department of Chemical Engineering

Chairman of School Graduate Committee

can of ra uate School

Date thesis is presented July 24, 1961

Typed by Carol Baker

ACKNOWLEDGEMENTS

The author takes the opportunity to wake the following acknowledge cents:

To the National Science Foundation for the granting of a fellowship to conduct this research.

To Dr. J. G. Knudsen for his inspiring encourage- ment and guidance throughout the duration of this investigation.

To Mr. R. C. Mang, departmental machinist, for his assistance in some of the construction.

To Mr. R. H. Bergstad, r.ho helped wake part of the experimental runs.

To the Department of Chemical Engineering and Mathematics for the use of their facilities and equipment.

1

TABLE OF CONTENTS

Chapter Page

I INTRODUCTION 1

II THEORY AND PREVIOUS WORK 4

Heat Transfer to Normal Cylinders 7 Factors Influencing Shell -Side Heat Transfer 3

Methods of determining Local Heat Transfer Coefficients 12

Correlation of Shell -Side Heat Transfer Data 13

III EXPERIMENTAL EQUIPMENT 18 Model Heat Exchanger 13 Baffles 24 Sensing Probe 24 Power Supplies 34 Resistance Measuring Equipment 33 Air Source and Cooling System 33

IV EXPERIMENTAL PROGRAM 43

V EXPERIMENTAL PROCEDURES 52

VI THEORY OF HEAT TRANSFER PROBES 58

VII ANALYSIS OF DATA 58 Heat Transfer Data 59 Heat Transfer at Baffles 71 Effect of Change of Tube

Arrangement 75 Flow Pattern and Nusselt Number

Distribution Along the Tube 7G Variations in the Heat Transfer Coefficient Around the Tube 77

Results for Segmental Baffles 77 Pressure Drop Data 78

VIII CONCLUSIONS 82

IX RECOMMENDATIONS 37

X NOMENCLATURE 89

BIBLIOGRAPHY 92 APPENDIX A 96 APPENDIX B 102 APPENDIX C 105 APPENDIX D 103 APPENDIX E 122

-

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-

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-

-

row

...,.,.e ., .s

-

....,,,

..

- -

,...

;00o i - . - , -

-

1..... .

-

A . . , . 4 . .., ..., .. . ,

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.

LIST OF TABLES

Table Page

I. Dimensions of Heat Exchanger Compounds 20

II. Experimental Program ,

III. Positions of Heat Transfer Measurement 49

IV. Example Data Sheet 51

V. Calibration of Thermistors 104

VI. Velocities in Various Channels in Orifice Baffled Tube Bundle 107

VII. Correlation of Average Heat T ansfer Data !t Baffles with 9 -inch Spacing, Baffle Type I 108

VIII. Correlation of Average Heat Transfer Data 10 Baffles with 4 -inch Spacing, Baffle Type I 109

IX. Correlation of Average Heat Transfer Data 4 Baffles with 9 -inch Spacing, Baffle Type II 110

X. Correlation of Average Heat Transfer Data 4 Baffles with 9 -inch Spacing, Baffle Type III (Baffle Opening 0.8125 inches) 111

r

Correlation of the Heat Transfer Data at Baffle.. 112

XII. Correlation of Heat Transfer Data at Baffle 1 120

XIII. Correlation of Shell -Side Geometry to Reynolds Number Exponent 121

XIV. Annular Orifice Pressure Drop Function 121

, .. , . . . I.

.,....,.....,.-: :.r...,...

k. _.a.,.,..

' - .

'

.... - .... e

............

- --

LIST OF FIGURES

Figure

1.

2.

Model Heat Exchanger and Associated Equipment

Tube Bundle Assembly

Page

19

21

3. Tie -Rod and Baffle Assembly 22

4. Drawing of Assembled Probe "A" 28

5. Drawing of Assembled Probe "B" 31

6. Drawing of Assembled Probe "C" 32

7. Sensing Probes 33

3. Power Supply for Probe "A" 35

9. Power Supply for Probes "B" and "C "... 37

10. Diagram for Resistance Measuring Equipment 39

11. Diagram of Air Flow System 41

12. Type I Baffle 44

13. Type II Baffle 45

14. Type III Baffle 47

15. Correlation of Shell -Side Heat Transfer Data 63

16. Correlation of Shell -Side Heat Transfer Data 66

17. Correlation of Shell -Side Heat Transfer Data 67

13. Correlation of Shell -Side Heat Transfer Data 70

19. Correlation of Shell -Side Heat Transfer Data at Baffles 72

20. Orifice- Pressure -Drop Function versus Reynolds Number 80

.,..... -

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.. .. - ...........,

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. .. , q . R IN . . e . i . . e

Figure Page

21. Variation of Nusselt Number Along Tube 97

22. Variation of Nusselt Number Along Tube 98

23. Variation of Nusselt Number Along Tube 99

24. Variation of Nusselt Number Along Tube 100

25. Variation of Nusselt Number Along Tube 101

LOCAL AND OVER -ALL HEAT TRANSFER COEFFICIENTS IN BAFFLED HEAT EXCHANGERS

CHAPTER I

INTRODUCTION

The process of heat transfer is one of the most

important unit operations for many industries. For

chemical industries, in particular, one of the most com-

mon methods to achieve this is by forced convection in

which heat is transferred between two flowing fluid

streams in a heat exchanger. The usual heat exchanger

consists of a tube bundle placed in a suitable shell and

so arranged so that fluids may flow on the inside and the

outside of the tubes. The tube -side heat transfer coef-

ficients are generally large because of the turbulence on

the tube side. To increase the shell -side heat transfer

coefficients, baffles are installed in the shell -side to

increase the turbulence and prevent formation of stagnant

areas. For the design of heat exchangers, a basic under-

standing of the flow patterns and heat transfer rates is

important. Most of the available design equations are

based on data obtained from studies of the overall per-

formance of heat exchangers.

Unlike the tube -side, the shell -side geometry is

fairly complicated, which makes the understanding of shell -

side processes more difficult than tube -side processes.

2

The shell -side heat transfer coefficients depend on the

geometry and various dimensions of the system such as

baffle type, baffle spacing, baffle size, tube diameter,

tube pitch and baffle -to -tube clearance. The most common

types of baffles are segmental or half moon baffles, ori-

fice baffles and disk and doughnut baffles. The segmental

baffle is the most commonly used one because of the low

pressure drop and simplicity of installation.

Extensive research has been conducted in the Depart-

ment of Chemical Engineering, Oregon State University,

under the sponsorship of the National Science Foundation,

to better understand the basic mechanism of shell -side

fluid flow and heat transfer. Ambrose (1), Gurushankariah

(10), Lee (14) and Williams (24) have studied various

aspects of shell -side heat transfer with both segmental

and orifice baffled systems using a model heat exchanger,

over a wide range of experimental conditions. These

studies were all made with systems using a 1 -inch tube

diameter and tube pitches of 1Vh and 2 -3/16 inches.

The present investigation was undertaken to make a

detailed study of a system using tubes of V% inch diameter

and a pitch of 1 -1/16 inches at a constant flow rate and

compare the results obtained with those of Ambrose (1),

Gurushankariah (10), Lee (14) and Williams (24). The

study included the use of two types of orifice baffles

3

and a segmental baffle. Detailed study of local and

overall heat transfer coefficients were made in a repre-

sentative region of the model exchanger, particularly in

the vicinity of the baffle.

From this study it was possible, using the data on

heat transfer coefficients, flow rate and pressure drop

1) to correlate the experimental data in terms of an

average Nusselt number, Prandtl number of the fluid and

a weighted shell -side Reynolds number, 2) to correlate

the local value of the Nusselt number at the baffle with

the Prandtl number of the fluid, an equivalent Reynolds

number at the baffle and a diameter ratio, 5) to determine

the effect of baffle -to -tube clearance on the shell -side

heat transfer rates, 4) to determine the effect of baffle

spacing on the shell -side heat transfer rate and 5) to

correlate the amount of fluid flowing through each

baffle -to -tube clearance with the pressure drop across

the baffle.

4

CHAPTER II

THEORY AND PREVIOUS WORK

The modes of heat transfer important in heat

exchangers are conduction and convection. The rate' of

heat transfer by conduction is proportional to the

surface area and the temperature gradient.

dt -k A (1) dx

where

=

q = rate of heat transfer

A = area of heat transfer

k = thermal conductivity of the medium

dt = temperature gradient in the direction of dx heat flow.

The rate of heat transfer by convection is propor-

tional to the surface area and the temperature difference

between the surface and the bulk of the fluid.

q = h A (ts s

-t ) f

(2)

where

rate of heat transfer

A = area of heat transfer

(ts s -tf)

f = temperature difference between the

surface and the fluid

h = heat transfer coefficient

When heat is transferred from one fluid to the other in a

shell -and -tube heat exchanger the mechanism of heat

I r

.

=:;-; q

.

4

4

- .

q =

5

transfer occurs in three distinct steps.

(1) Tube-side heat transfer by convection from the tube -side fluid to the tube wall.

(2) Conduction through the thickness of the tube wall.

(3) Shell -side heat transfer by convection from the outer tube wall to the shell -side fluid.

Thus, neglecting scale formation, the overall heat

transfer coefficient can be expressed as the sum of three

components.

U i where

h. =

h s

=

A. =

A s

A = lm

kw =

x =

1 h.A. ii

w

w lm A h A 1

S S

(3)

overall heat transfer coefficient based on A.

tube -side heat transfer coefficient

shell -side heat transfer coefficient

inside area of tubes

outside area of tubes

logarithmic mean area of A. and As s

thermal conductivity of tube wall

thickness of tube wall

Thus, in order to calculate the value of the overall heat

transfer coefficient, U, which is essential for proper

design of heat transfer equipment, the terms on the right

side of equation (3) must be known accurately. The con-

duction term of equation (3) is easily and accurately

evaluated because of the availability of thermal

1 +

U = i

3

=

w

.

i

6

conductivity for common heat exchanger materials.

Quite extensive work has been done in case of tube -

side heat transfer and the coefficient, hi, can be eval-

uated from the knowledge of tube size, flow conditions

and the fluid properties. A number of empirical relation-

ships are available for calculating the tube -side heat

transfer coefficients to a reasonable degree of accuracy,

Knudsen and Katz (13, p. 394) and McAdams (16, p. 219).

A commonly used expression is the Dittus- Boelter

equation (13, p. 394).

0.8 o.4 (, 'li `i = O O`'" `i i G ) . v , (li)

k /

. b b b

where

h. = tube -side heat transfer coefficient i

d. = inside diameter of tube i

k = thermal conductivity of the fluid

G. = mass velocity of the fluid inside the tubes

= viscosity of the fluid in the tubes

Cp = specific heat of the fluid r

The subscript "b" indicates that the properties are

evaluated at the fluid bulk temperature. Equation (4)

is satisfactory for heating fluids (for cooling the

exponent on (Ci} 'a

/ k)b is 0.3 instead of 0.4) under the following conditions.

(1) Fluid properties are evaluated at arithmetic mean bulk temperature

.

111

I \

(2) Re >10,000

(3) 0.7 < Pr 100

(4) L/di 60

where

7

L = length of the tube

There are other correlations available which are

improvements on the Dittus- Boelter equation. With the

help of these equations the tube -side heat transfer

coefficient can be evaluated accurately.

Thus, to determine the overall heat transfer coef-

ficient for a shell- and -tube heat exchanger, the shell -

side coefficient has to be determined. This coefficient,

hs, is difficult to evaluate because of the complexity

of flow patterns in the shell. A literature survey

pertinent to the present investigation follows.

1. Heat Transfer Normal to Single Cylinders

Giedt (8, p. 375 -581), Winding and Cheney (26) and

Lapp (27) have studied in detail the local heat transfer

coefficient around a cylinder placed normal to stream of

fluid and the result of their investigations are in good

agreement. A plot of the Nusselt number, (hd /k), versus

the angle from the leading edge of the cylinder gave two

types of behavior depending upon the type of flow. Zapp

(27, 544 -56) obtained a minimum Nusselt number at an angle

of 84° from the leading edge for a 0.9% turbulence at a

4.

)

8

Reynolds number of 1.1 x 105 and two minima at 85° and

135° for a turbulence of 3% at the same Reynolds number.

The first minimum at 85° corresponds to a point where

the laminar boundary layer transforms into a turbulent

flow region. The second minimum is the point of separa-

tion, i. e., it is the point where the turbulent boundary

layer separates from the cylinder.

Local heat transfer coefficients have also been

calculated by Levy (15) for submerged bodies for fixed

Prandtl numbers. Schmidt and Wenner (17) obtained an

empirical relationship for the prediction of local

Nusselt numbers in cross flow around cylindrical tubes.

Nu = 1.41 (Re)"5 (Pr)"4 [ J-

1 - (8 ) (5) R77.

for Q < 80° and Re ( 5 x 105

where

= angle from the leading edge

Nu = Nusselt number

Re = Reynolds number

Pr = Prandtl number

2. Factors Influencing Shell -Side Heat Transfer

(a) Segmental baffles

The present investigation concerns predominantly a

study of orifice baffled systems and therefore reference

is being made only to pertinent literature on orifice

3 )

J

A

9

baffles. A detailed literature survey relating to other

baffled systems, especially to segmental baffles, has

been reported by Ambrose (1) and Gurushankariah (10).

Considerable amount of work has been done to better

understand the mechanism of fluid flow and heat transfer

across banks of tubes. The factors which affect the

shell -side coefficients are the nature of the fluid, flow

rate and the shell -side geometry. The first two factors

present little difficulty. The geometry on the shell -

side is determined by the type of baffles, tube pitch,

tube diameter and clearances between various parts of

the shell -side.

The most commonly used baffles in a shell -and -tube

system are segmental, orifice and disk and doughnut

baffles. The segmental baffles are most widely used

and normally the baffle cut is made at 75 percent of

the inside diameter of the shell. In baffled shell -side

flow, any arrangement which favors a thorough mixing after

interacting with heat transfer surface, would result in an

increased heat transfer rate. For a given heat exchanger

length and a given flow rate, the rate of heat transfer

increases with a decrease in baffle spacing. This fact

has been confirmed by Ambrose (1), Gurushankariah (10)

and Lee (14). This increase in heat transfer rate is

attributed to the increase in the velocity of the fluid

when the baffle spacing is reduced.

10

The effect of baffle cut of segmental baffles on the

shell -side heat transfer coefficient has been worked out

by Donohue (6) from the experimental results of Short (18)

and Tinker (22). Donohue shows that a decrease in baffle

cut increases the heat transfer coefficient.

The roles of tube size and spacing in the shell -side

heat transfer are difficult to treat separately. For a

constant tube to baffle hole clearance, the heat transfer

coefficient increases with a decrease in tube size.

Short's work (19) shows that an increase in tube pitch

causes an increase in heat transfer coefficient. This

result was confirmed by Ambrose (1).

The clearance between various parts of the exchanger

affect the heat transfer rate. If the clearances are

reduced, the heat transfer coefficient increases as does

the pressure drop across the system. Thus from the point

of view of design an optimum heat transfer rate is needed

at the point pumping costs are a minimum. A study of

the effect of these clearances on the heat transfer

rate has been discussed by Donohue (6, p. 2509),

Tinker (23, p. 110 -115) and Ambrose (1, p. 115)

The flow of fluid in the shell -side of a baffled

exchanger is highly complicated and considerable work

has been done on the flow pattern and the various

types of flow zones that occur in the shell.

11

Donohue (6, p. 2499), Tinker (21, p. 39 -96), (22, p. 97-

109),(23, p. 110 -116) and Katz and Gupta (12) have

attempted analysis of shell -side flow. Katz and Gupta

(12, p. 5) considered three flow zones for the shell -

side flow namely, a longitudinal flow zone, an eddy zone

and a cross flow zone. The most complete analysis of

the flow is undoubtedly that of Tinker (21) (22) (23).

(b) Orifice baffles

The orifice baffle has tube holes large enough so

that there is a sufficient clearance to allow the fluid

to flow, with a reasonable pressure drop through the

annular orifice formed between the tube and tube hole.

A decrease in this clearance increases the heat transfer

rate due to the increase in the velocity and also increases

the pressure drop across the orifice (18) (14) (24). An

increase in baffle spacing decreases the heat transfer

rate due to an increase in mixing length, which occurs

when the spacing is increased, is very small compared to

the above mentioned effect. The optimum spacing of orifice

baffles has been shown by Short (19, p. 781) as being

roughly four times the effective diameter of the region

between the baffles.

Donohue (6, 1,. 2503) and Tinker (23, p. 112) have

shown that any shell to baffle clearance decreases the

heat transfer coefficient because some of the fluid is

_

12

bypassed around the edge channels and do not contribute

to heat transfer.

From the pressure drop point of view the orifice

baffles present the greatest drop amongst the three

types of baffles (19, p. nl). The present investigation

also leads to the same conclusion.

Methods of Determining Local Heat Transfer Coefficients

Due to the diversity of problems arising in measuring

shell -side heat transfer coefficients several methods have

been used to determine the local values of the heat trans-

fer coefficient, each with its own advantages and disadvan-

tages. Of the several methods, mention may be made of

Thomson, et al. (20, p. 177-170, Schmidt and Wenner

(17, p. 2 Zapp (27, p. 23 -26),, Dwyer, et al. (7, p.

5 -7) and Giedt (8, p. 375-377) all of whom used heat

transfer probes. Mass transfer employing the sublima-

tion of Naphthalene and making use of the analogy between

heat and mass transfer have been used also ( 26, p. 1087-

1093).

Gould and Nyborg (9, p. 249 -250) have made boundary

layer measurements using the imbedded thermistor technique

with the use of a 10 kilocycle audio wave utilizing the

phenomenon of viscous heating and microstreaming near the

tube wall. The use of the thermistor enabled them to

determine the temperature in a highly localized field and

3.

13

also the heat transfer rates. The use of thermistor is

preferred because of its high temperature coefficient

of resistance. Hartwig, et al. (Il, p. 238) have reported

the use of miniature thermocouples for the measurement of

localized heat fluxes.

Two heat transfer probes were designed for the

present investigation utilizing the high temperature

sensitivity of the thermistor. In one probe, thermistors

of about 0.05 inch diameter were imbedded symmetrically

in a plastic tube. The thermistors were subjected to a

potential difference and the power input and the resist-

ance were measured from which the local heat transfer

coefficients could be calculated. The second probe

consisted of a thermistor ring which was again heated

electrically but this time with an intention of measuring

the average value of the coefficient around the tube.

Besides, these probes, a probe based on Giedt's method

was designed using thermistors as temperature sensing

elements.

4. Correlation of Shell -Side Heat Transfer Data

(a) Segmental baffles

A brief description of the correlation of the shell-

side data for the segmental baffle case is shown below.

A detailed description of this has been presented by

-

14

Gurushankariah (10, p. 19 -23). Insufficiency of experi-

mental data along with complexity of flow in the shell -

side has resulted in most of the correlations being

empirical in nature. The method of correlation depends

on the use of modified flow rate defined differently by

different investigators.

Donohue (6, p. 2502) uses a geometric mean weighted

mass velocity based on the cross flow velocity and the

flow through the baffle window. He proposed the following

empirical equation for a tubular heat exchanger.

0.6 0.33 35 0.14

Ckd) 0.25 (`Gel rC }i

(

(6) / \ / ``J

where

h = heat transfer coefficient

d = outside diameter of the tube

k = thermal conductivity of the shell -side fluid

G = weighted mass velocity, w e

w = mass flow rate

Ab = baffle window area

Af = cross flow area

}z = average shell -side fluid viscosity

P-w viscosity of fluid at surface temperature

Cp = specific heat

Ambrose (1, p. 89 -94), Bergelin, et al. (3, p. 841)

and Williams and Katz (25, p. 26) correlated their data

=

Ab Àf

1

J

=

15

with an equation of similar form. Short (18, p. 6) used

an average mass velocity based on three equally weighted

parts and arrived at the following equation.

0.32

(11- 15.8 ( P - e dG

s B

where

0.86 0.55 0.6

(5)

= tube pitch

L = active length of the exchanger

B = baffle height

S = baffle spacing

shell diameter S

(7)

G s

= mass flow rate in the shell without baffles

Equation (7) is more difficult to use compared to

equation (6) but is more versatile because it takes into

account the shell -side geometry factors.

(b) Orifice baffles

Since orifice baffles are not commonly used, little

has been done on shell -side heat transfer coefficients

with orifice baffles. The experimental work of Short (19)

was concerned with orifice baffles and he arrived at the

following empirical relationship for an effective mass

velocity, to be used for calculating the shell -side

Reynolds number.

\0..5

0.6

d J )

1.72

k `

J

p

d =

16

Gx Gb (d -d )d 83 ¡ 2 1 1 + G sI

0'55 2 0.4> (8)

p d. `\ s

A a

The effective mass velocity, Gx, was then used in the

following expression for the determination of the

shell -side heat transfer coefficient (19).

h d d 0.5 0.32 J.6 5 11 = 0.57 p- 1 (

C J C Short's relationship for the case where a single velocity

at the space between the baffle was used was

> h d l (C

II \ 0.52

(p-idly) 0.6 ) á

s (l0)

where

n = 0.3 0.25

The symbols in the above equations are:

Gx = effective shell -side mass velocity

Gs s

= mass velocity based on flow area between baffles

Gb = mass velocity based on flow area at baffle

A = an annular area between baffle hole and tube

d1 1

= outside diameter of tube

d2 = diameter of baffle hole

d s

= shell diameter

0.55

CL) 1

S

( )

k

d G n 1

1.5 s 2.5 l s L k k p S) )

,

d2-ál

2 P

a

L

a

/2

`

1 I`

1

17

The above correlations are based on tests on some com-

mercial heat exchanger units using several petroleum

oils and water as the shell -side fluid. In another

work, Short (18) made use of a slightly different method

for correlation of data on orifice baffles. He used an

average mass velocity, Gav, av

defined as

4d2 G = a b

+G s - 4d Gs s

s

a av a a s

(12)

This was then used in the following empirical relation-

ship for the determination of the heat transfer coef-

ficient

(13)

In using the above mentioned average mass velocity,

'av' Short made the assumption that ! pipe diameters

were required for the fluid to drop to the velocity it

had upstream from the orifice.

Sullivan and Bergelin (4, p. 85 -94) presented heat

transfer and pressure drop about a single baffle with

and without leakage through the baffle. Pressure drop

across a baffle was related to the baffle -to -tube clear-

ance through which leakage occurred. For this analysis

an annular orifice coefficient was used. The effect of

the leakage area on the pressure drop and also heat

transfer was discussed qualitatively.

sl J+ s` J

i

(4scil) = 0.82 (p-dl 0.4

(CP f

(d1Gav 0.6

` \ k \ P ) )

18

CHAPTER III

EXPERIMENTAL EQUIPMENT

The experimental equipment used in the present

investigation was originally designed and used by

Ambrose (1). The apparatus has been modified somewhat

to make it more versatile, and different baffles, tubes

and heat transfer probes were used. The set up consisted

primarily of a model heat exchanger, sensing probes, D.C.

power supplies, thermistor bridge and other special

metering devices, and an air source. A general view of

the heat exchanger and associated equipment is shown in

Figure 1.

1. Model Heat Exchanger

The model heat exchanger consisted of a tube bundle

inside a shell. The shell was fabricated from a cast

lucite pipe 45 inches long, 6 inch nominal diameter and

1/8 inch wall thickness. The exact dimensions of the

shell and tolerances are shown in Table 1. Further

details on the construction of the shell are available

in reference (1, p. 32 -56), The tube bundle consisted

of eighteen and nineteen three- quarter inch aluminum

condenser tubes, 48 inches long, six 3/16 inch steel

tie rods, plastic end plates and plastic baffles

(Figure 2). The tube sheet assembly was made from one

Figure 1. Model Heat Exchanger and Associated Equipment.

, ,`_ e

i.

-.- u rr _..-. - .: .-....- ®' . Jtz

_ ----.

Y

_ . a - .

1

t

20

Table 1. Dimensions of Heat Exchanger Compounds

MODEL EXCHANGER SHELL

Inside diameter

Outside diameter

Length

5.719 + .03 inches

5.937 + .03 inches

45 inches

BAFFLES

Baffle diameter

Baffle hole diameter

5.594 + 0.002 inches

Type I (orifice type 18 tubes) 0.7812

0.8125

0.8750

+

+

+

.001

.001

.001

0.9070 + .001

Type II (orifice type 19 tubes) 0.8125 + .001

Type III (segmental type 18 tubes) 0.8125 + .001

Height at cut (Type III) 4.290 + .002 inches

TUBES

Outside diameter 0.750 + .001 inches

r+,

Figure 2. Tube Bundle Assembly.

.r:

Figure 3. Tie -Rod and Baffle Assembly.

ti

.`~ .

".ìs- j ..,-; -1%446

° '.n 41)14*- r . ..,

. r

'-7. .{, N6 s .

-

1 .,, -,

--sti

t r

MOD

.61.

41111..

-+,

_

*t10 . .. . *1/4"4"ik& 416%0

.%kl% i " . qkw.

,1411101,4440%%. , %%

,V?

1:a inch thick lucite plastic sheet and one Yfk inch thick

lucite sheet and two sheets of rubber gasketing mater-

ial. The end plates were 71/2 inches square. These

sheets and gasket material were fastened with twelve

% inch bolts. The tube holes in the tube sheets were

1/64 inch larger in diameter then the tubes themselves

to avoid leakage.

The tie -rods were 5/16 inch steel rods, 50 inches

long, threaded with 10 =24 threads. These held the

baffles in place by means of two 10 -24 nuts one on each

side of the baffle. The tie rods were also fastened

to the tube sheet for rigidity and proper alignment.

The baffles were made from 1/8 inch thick lucite

sheet and were machined from a 6 inch square of plastic.

Ten such squares were clamped together and machined to

a diameter of 5.594 inches. The tube sheets were clamped

to the finished baffles and tube holes, 49/64 inches in

diameter, were then drilled through the entire stack to

produce uniform results. The baffles were then reamed

to the proper diameters as indicated in Table I. The

order of the baffles during the drilling and the reaming

processes were noted by numbering the individual baffles

so that the effect of any slight flaw incurred during

these processes was minimized. A photograph of the

baffle and tie -rod assembly is shown in Figure 2. Figure

3 shows the tube bundle assembled for installation before

24

slipping into the shell

2. Baffles

The experimental work consisted of studying three

different types of baffle systems.

1. Orifice baffle, Type I

2. Orifice baffle, Type II

. Segmental baffle, Type III

Ten baffles of each of the above types were made for

the investigation. Type I orifice baffle was an off -

center baffle with 18 tube holes for r inch tubes. Type

II orifice baffle was a centric baffle with 19 tube holes

for inch tubes. Type III baffle was identical to

Type I baffle except it was a segmental baffle with a

75% cut.

3. Sensing Probe

Three sensing probes were designed for measuring

heat transfer coefficients in the model heat exchanger.

Two of these probes were designed to measure local values

of the heat transfer coefficient around the tube at any

spot in the exchanger and were also capable of being

readily shifted to other tube positions in the exchanger.

The third probe was designed to determine the average

value of coefficient around the tube at any spot in the

exchanger.

N

25

Sensing probe "A" was similar to that used by

Ambrose (1, p. 41 -48). Thermistors were imbedded

symmetrically below heated foils to measure the surface

temperature. Williams (24) using the probe designed by

Ambrose found that slight indentations on the Saran Wrap,

used as an insulator for the thermocouples, caused con-

siderable change of the measured value of the coefficient.

Thermistors were chosen instead of thermocouples because

of their inherent sensitivity and ease of measurement

of resistance and most important of all their use did

not require any electrical insulation between them and

the heated foil.

The sensing probe was 8 inches long and was made

out of ' inch lucite rod. A 3/16 inch hole was drilled

through the longitudinal axis of the probe to permit

connection to the foil and thermistors. A ;t, inch long

section at both ends of the probe was machined to 5/8

inch diameter to fit inside of a machined inch aluminum

tube which held the probe in position in the exchanger.

Three 1 inch wide by .002 inch slots, spaced 14, inch

apart, were machined around the circumference of the

rod. The probe consisted of two parts which could be

screwed together to form the assembled probe. A 3/16

inch plastic spacer was introduced between the threaded

units and 7 size 55 holes were drilled, at 45° intervals,

A

26

at the point of contact of this spacer and the edge of

section having the male threads. Below each of these

holes were drilled 7 size 60 holes in the threaded sec-

tion of the unit. In the place where the 8th hole would

lie, 2 sets of 1/8 inch wide and 1/8 inch deep bus -bar

slots were made over the entire length of the probe.

Bus of different lengths were fitted in these so

that the three foil strips connected to these would be

in series. The bus -bars were secured in the plastic

base by 0 -80 machine screws.

The installation of the probe was done by placing

the probe with the spacer in between the two threaded

sections and laying the thermistors in their respective

holes and connecting the leads and soldering them. A

copper ring was provided in a slot in the spacer to act

as a common pole for one end of all thermistors. All

wired leads were taken out of the same side of the probe.

The thermistor connecting wires were 29 gauge double

cotton covered copper wire. Two pieces of 12 gauge,

foravar insulated, copper wire were used as leads for

carrying power to the foils for heating and were secured

to the proper bus -bars by flattening, drilling and tap-

ping one end of the leads and connecting to the proper

screw on the bus -bars. These two wires came out of the

same end of the probe as the thermistor leads. Thus one

end of the probe was free of wires. The probe was then

27

attached to a ri inch aluminum tube by glue after the wires

were passed through the tube. The thermistor leads were

wired to a standard octal plug mounted on the probe

holder tube and the power wires were attached to two

terminals.

The thermistors were seven Keystone Type L- 0503 -56K

with a resistance of 56,000 ohms + 10% at 37.8° C. The

thermistors were installed in the holes drilled for them

with a slight amount of protruding above the plastic

surface. This excess was then smoothed off with a fine

emery cloth so as to give a smooth outline to the

thermistor in contact with the plastic and also offer

good thermal contact between the thermistor and the

heated foil. A drawing of the assembled probo is shown

in Figure 4.

Three 1 inch wide pieces of nichrome resistance

ribbon were installed in the .002 inch slot around the

plastic and secured by the copper bus -bars. In mounting

the ribbon care was taken to assure uniform and smooth

contact at the bus -bars and plastic edge. The nichrome

ribbon was supplies by Wilbur B. Driver Co., Newark,

N.J. under the trade name of "Tophet C ". It had a

specific resistance of 0.263 ohms per foot and a thermal

conductivity of 7.63 BTU per hour per square foot per

degree Fahrenheit per foot. The ribbon was 1.000 inch

wide and .002 inch + 10% thick.

Riss 55 Holes

.. 31414e--- 3 -1" 3/16" spacer

, i

L

"

0.002W by 1" Grooves

DRAWING OF ASSEMBLED PROBE "A"

FIGURE 4

a ils+ 2

""1

-

- -J- L-- 1

-_ --el

1 ¡

29

Probe "B" was designed with the idea of speeding

up the time required for the probe to come to equilibrium.

As the foil system, in Probe "A", requires the dissipa-

tion of about 50 to 100 watts of power, the time for

the system to come to equilibrium can be as much as one

half hour. Thermistors have very small heat capacity.

Likewise such a probe is simple to construct and operate

with advantages.

The probe "B" was 6 .f:, inches long and made of V. inch

lucite rod. It consisted of a section with male threads

and another section with corresponding female threads.

A special, 1/4 inch wide, hollow spacer, which slipped

over the threads, was located between the two sections.

Eight No. 55 holes were drilled at 45° intervals around

the surface of the spacer. One end of the hollow spacer

was fitted with a copper ring which acted as a common

terminal for the thermistor. Nine 0 =80 threads were

tapped for mounting 0 =80 screws which acted as contact

screws for the other leads of the thermistors. The

contacting wires, gauge 29 DCC, were led out through

nine 0-80 holes on the threaded part. Then the other

threaded section was screwed in and tightened. This

completed the assembly of the probe. The thermistors

were the same as those used in probe "A ". The wires

were taken through the aluminum probe holder tube and

30

soldered to an 11 pin connector. These leads were to

act as both a power input and a temperature sensing

device. The assembled probe was finished by grinding

the protruding thermistors so that a smooth surface

was obtained. Any depressions were filled with a putty

made of ordinary glue and fine silver dust. A diagram

of the "B" probe is shown in Figure 5.

The probe "C" was designed to measure average heat

transfer coefficients at any particular spot in the

exchanger. It was designed on the same principle as

probe "3" and consisted of a single ring thermistor

instead of an assembly of 3 thermistors. Two copper

pieces were placed on either side of the thermistor

when installing it in the probe to offer a larger

convective (psuedo -) area for heat transfer. The therm-

istor was a General Electric W751 washer thermistor,

which was machined on the outside to 0.750 + .001 inch

and on the inside to 0.525 inch. The thermistor was

sandwiched between the copper pieces to which two 26

gauge enameled copper wires were attached. The probe

was then assembled by screwing on the female threaded

section. Then the wires were passed through the aluminum

probe holder tube and attached to a Cinch -Jones type

terminal strip. A diagram of the probe is shown in

Figure 6. Figure 7 shows a photograph of all three

probes.

r ...

3/4"

Thermisterr Holder 0 -80 Contact Screws

j. 3/4".}.--- 2" 2-1/8" -014- 3/4"114

Thermistors

DRAWING OF ASSEMBLED PROBE "B"

FIGURE 5

---.+ 440----

...=n1M T

1

.

Ar

3/4" 5/8"

--

5/16" Copper Rings

Thermistor Ring

143/4"4,_ 1" _ - 2" 3/4" 41

Thermistor Lucite Rod

DRAWING OF ASSEMBLED PROBE "C"

FIGURE 6

7-- -mil

///AF

1

Figure 7. Sensing Probes.

M

ti --a ^,sr'

o

`tY-+a4r.. --

t.

'- f,

íá

3 4

It__LEMEAHEP112L

The three probes mentioned above require a stable

source of direct current for generating heat. Probe "A"

requires fairly large currents, up to 10 amperes, at

voltages up to 15 volts. A precise knowledge of the

power input to the foils is needed for an accurate

computation of the heat transfer coefficient. The d.c.

power source for probe "A" consisted of a heavy duty

battery charger and associated equipment. The line

voltage was stabilized by a Raytheon (No. VR -6113)

voltage stabilizer prior to the battery charger. The

latter contained a full -wave selenium stack rectifier.

The output of the battery charger was supplied to the

foils through a rheostat rated at 21 ohms at 16 amperes.

A 3 inch Simpson D.C. Voltmeter and a 41/2 inch Triplett

0 -10 D.C. ammeter measured the voltage and current in

the circuit. A pilot light indicator was also placed

in the circuit. The current to the probe was controlled

by a heavy duty DPDT switch. A circuit diagram of the

power supply is shown in Figure 8.

The power supply for probes "B" and "C" consisted

of a Variable Auto transformer (Variac) operating at

110 volts alternating current input and supplying variable

voltage output to a Westinghouse "Rectox" Power pack

rated at 750 watts. The full wave bridge output of the

0-10 D.C.Ammeter

BATTERY CHARGER

POWER SUPPLY FOR PROBE "A"

FIGURE

-

® TO FOILS

36

pack was supplied to probes "B" and "C". Power to probe

"B" passed first through a capacitive input filter con-

sisting of a 2 section 40 -40 microfarad, 450 volt

electrolytic condenser and a 1.5 henry filter choke.

The output of the filter was metered by a Simpson 41 inch,

0 to 25 D.C. voltmeter. The eight thermistors in the

probe were in parallel and placed under the same potential

difference. One leg of all thermistors passed through

an 11- position circuit opening switch, which introduced

a Simpson, 41'2 inch, 0 to 1 milliammeter in series with

the thermistor to measure the thermistor current. Thus

all the eight thermistor currents could be measured by

placing the meter in series with one thermistor at a

time. The knowledge of voltage and current for any

thermistor gives. the power input as well as the resistance,

which is a measure of temperature. A circuit diagram of

the power supply for the "B" and "C" probes are shown in

Figure 9.

The power for probe "C" was taken directly from the

Westinghouse power pack and passed through a rheostat,

rated at 360 ohms at 1.1 amperes, used as a voltage

divider. A Simpson, 3 inch, 0 to 30 D.C. V ,ltmeter and

0 to 150 DC milliammeter were placed in the circuit to

measure voltage and thermistor current respectively.

This circuit is shown in Figure 9.

1.5 Hy.

Filter Choke

kiZrÿQ

Selenium Rectifier

Voitmete

::illiammeter

Milliammeter

POWER SUPPLY FOR PROBES "B" AND "C"

FIQJRE I

Voltmeter

;:-.41

I

I

'-110 :0 1110

-o

O o o

. o o o

38

5. Resistance Measuring Equipment

The measuring equipment for probe "A" is a modified

Wheatstone Bridge designed for rapid measurement of

resistances. The bridge is made up of two precision

10 -turn micropots and 1% bridge ratio resistors and a

Simpson, 3 inch, 50 -0 -50 microammeter as the null detector.

The bridge input was through an Amphenal 15 -pin connector

which was selected by an 11- position rotary switch. The

bridge had a self contained 3 -volt power supply consisting

of two ZN-9 mercury batteries. The bridge was calibrated

against a Leeds and Northrup Model 4725 precision

Wheatstone bridge. The wiring diagram for the bridge

is shown in Figure 10. The resistance values were used

in determining the surface temperature of the foil,

which in turn was used to calculate the heat transfer

coefficient. The accuracy of the bridge is + 10 ohms

in the range of operation, which for the thermistors

used corresponds to + .01° F.

Probes "B" and "C" do not require any special

measuring equipment except the voltmeter and ammeter

already described. This makes the calculations much

simpler.

Air Source and Coaling System

The present investigation used air on the shell =side

11 -position selector I . a

-_

1114 : l

l 1

1

BRIDGE RESISTORS

O4. .w.

10000 0 .,s 100 l,ms

50 -0 -50 "icro.- Iter

DIAGRAM OF RESISTANCE MEASURING EQUIPMENT

FIGURE 10

J

1000 0

,

-

NCI.* 1 X

ß

t t-T-1 t

- I, I,_

40

fluid, which was delivered by a Roots- Connersville blower.

The discharge air from the blower was cooled. The cooled

air was passed through a calming section and a metering

orifice before entering the model exchanger. Manometers

to measure the orifice pressure drop, the heat exchanger

pressure drop and also baffle pressure drop were provided

as were gauges to measure inlet pressure at the orifice

and at the exchanger inlet. A schematic diagram of the

air flow system is shown in Figure 11.

The air was supplied by a 5V4 inch by G inch Roots

blower, operating at 1750 RPM rated at 280 cfm at 314 psig.

The blower was driven by a Century, 15 HP, 220 Volt, 3

phase induction motor operating at 3500 rpm.

Air from the blower passed through a 2 -inch pipe

to the coolers. A by pass valve permitted the passage

of only a part of the air through the coolers. The

cooler consisted of 5 inch diameter by 36 inches long

tubular heat exchanger and two 6 by 6 by 13 inch tinned

copper coolers in parallel. The air flowed in the

tube -side and cold water in the shell -side.

The cooled air entered a calming section made of a

4 inch diameter, 16 inch long pipe, filled with 12 inch

lengths of 1/2 inch pipe. The air after leaving the

calming section passed through an orifice meter with an

orifice plate of 1-, 1N- and 1Y2 -inch orifice holes

'

¡--,

AIR INTAKE

/ROOTS TYPE

BLOWER

COOLING WATER INLET

COOLING WATER OUTLET

TUBULAR COOLER

FINNED COOLER

VALVES

MUFFLER

MODEL HEAT EXCHANGER

PRESSURE GAGE

PRESSURE DROP MANOMETER -

FINNED COOLER

1

IF DISCHARGE TO ATMOSPHERE

ORIFICE

CALMING SECTION

FIGURE II AIR FLOW SYSTEM

1

PRESSURE GAGE

FLOW MANOMETERS

t

I ;-T

.

1

I

i

i

.

W

{

I

42

each of which could be used for a particular flow range.

The orifices were calibrated by Ambrose (1, p. 162 -166).

Two manometers each with fluids of density 0.830

and 2.95 respectively, were provided for the measurement

of pressure differential across orifice, exchanger and

baffles.

Two pressure gauges were installed, one connected

to the pressure upstream from the orifice and the other

at the exchanger inlet. These gauges were calibrated

by Ambrose (1, p. 167).

Further details on the system are available in

reference (1).

43

CHAPTER IV

EXPERIMENTAL PROGRAM

The objective of the investigation was to study in

detail the local shell -side heat transfer rates through-

out the model exchanger at constant mass flow rates.

The variables under investigation were baffle spacing,

tube arrangement, type of baffle and baffle hole opening.

The flow rate was chosen from a consideration of pressure

drop and Reynolds number through the exchanger.

Baffle type I was studied for four baffle hole

diameters and two baffle spacings. The baffle hole

diameters were 0.7812, 0.8125, 0.8750 and 0.9070 inches

and baffle spacings were 4 and 9 inches. From symmetry

consideration only six tubes, (see Figure 12) out of the

18 tubes present in the tube bundle were studied. The

study was confined to the space between baffles 2 and3,

from the upstream end of the exchanger, for the case of

the 9 inch spacing and between baffles 2 and 3 and 8 and

9 for the 4 inch spacing.

Baffle type II was studied for the case of a baffle

hole diameter of 0.8125 inches and baffle spacing of 9

inches. Seven out of the nineteen tubes present were

studied between baffles 2 and 3. The diagram of baffle

type II along with tube numbering is shown in Figure 13.

TYPE I BAFFLE

FIGURE 12

44 '

TYPE II BAFFLE

FIGURE 13

45

1

L 1 J

Tube 3 was studied at three flow rates.

Baffle type III was studied for a case of a baffle

hole diameter of 0.8125 inch and a baffle spacing of 9

inches. From symmetry considerations 6 out of the 18

tubes in the tube bundle were studied between baffles

2 and 3 and 3 and 4, which is equivalent to a study on

10 tubes. A diagram of baffle type III is shown in

Figure 14.

Table II shows in detail the experimental program

adopted. The investigation consisted in measuring local

heat transfer coefficients at positions indicated in

Table III. The vicinity of the baffle was investigated

carefully as rapid change in heat transfer rate occurred

in that area.

The numbering of thermistors in the probe was

clockwise looking from the downstream end, starting

from the copper bus -bar. The numbering scheme is shown

in Figures 4 and 5 for probes "A" and "B

For probe A the necessary data for calculating

the heat transfer coefficient were the resistances of

thermistors measuring the temperature of air stream as

well as the ones measuring the surface temperature of

the foil and the current through the foils.

For probes "B" and "C" a knowledge of the voltage

and current through the probes and the resistance of the

46

Tube 1

TYPE III RAFFLE

FIGURE 14

1

47

o O

Table II. Experimental Program.

Baffle type Spacing Hole Number of diameter tubes inches investigated

I (Orifice) 9 inch 0.7812 6

0.8125 6

0.8750 6

0.9070 6

0.7812 2

0.8125 6

4 inch 0.8750 6

0.9070 6

II (Orifice) 9 inch 0.8125 9*

III (Segmental) 9 inch 0.8125 10

Flow rate: 72 + / -J..

Runs were made at 45 and 105 cfm also for tube 3.

48

.

Li 9

Table III. Positions of Heat Transfer Measurement.

4 baffles Downstream distance from baffle 1

0.0 inch 9.0 9.25 9.50

10.00 10.50 11.00 12.00 13.00 14.00 15.00 16.00 17.00 17.50 17.75 18.00 27.00

10 baffles Downstream baffle 1

from Downstream from baffle 3

0.0 0.0 4.o 0.25 4.25 0.50 4.5o 0.50 5.00 1.00 6.00 2.00 7.00 3.00 7.50 5.50 7.75 3.75 8,00 4.00

50

air thermistor were needed for calculating the heat

transfer coefficient.

The flow rate was calculated from the flow orifice

size, orifice manometer reading, specific gravity of the

fluid, pressures at the inlet to the orifice and the

exchanger, atmospheric pressure and the air thermistor

resistance.

An example of the original data sheet for probe "A ",

containing all the terms listed above has been given in

Table IV. The data sheets for probes "B" and "C" were

similar to that shown in Table IV except that instead

of recording the thermistor resistances the voltage and

current in the thermistor circuit were recorded. Probe

"B" had eight current values and a voltage value whereas

probe "C" had one voltage and current reading. The data

obtained using probes "B" and "C" have not been indicated

here. These data have been used for comparing the

behavior of various types of heat transfer probes by

Bergstad (5) .

The flow rate used during the investigation was

held at 72 cfm + 7 cfm at 60° F and one atmosphere

pressure, for most of the runs.

Exch.

man

omet

er

(inches fluid)

on

number

.t re ç

inche

le

,

manometer

t er

ches

fluid)

-

psig

Vet psig

n

de

ow

L

-_

'.

I

Table IV. Example Data Sheet

Spacing: 4" Orifice size 1.250"

Baffle type I Hole diameter

Specific gravity 0.830 Pressure 752

= 0.8125" Tube number:3

0 .r4 4) Z w,-' 0 '::0 u)

Thermistor resistance, Ohms g o r1 ?-1

El 41 u

74 04

',:. g O; o 0

2 3 4 5 6 7 Air 'az:'---

rli 04

527 OD1 13750 115500 118000 120375 123000 126000 121875 175000 .00 11.5 .3 .10 0.95

528 01)2 99750 102125 104625 105500 105875 105875 98500 180000 p.00 11.5 .3 .10 #.95

529 143)2 08750 111250 110500 112375 112000 114125 106875 177500 '-.).00 1.3 .3 L.10 .95

530 14D2 02375 106250 104375 106500 107500 109875 101875 180000 5.00 11.3 .:; L.10 0.95

531 1D2 95875 95875 97000 95375 96875 99000 95625 177500 .00 1.3 .$ L.10 ..95

532 2D2 81875 82375 80500 84500 80500 85500 80000 178000 .00 1.3 .3 L.10 0.95

533 31)2 7475o 73250 73750 77000 77000 80000 76759 177500 .00 1.5 .3 .10 1.95

534 141U2 79075 77500 77250 78250 75000 77250 75000 177500 .00 11.5 .3 .10 0.95

535 34 4112 77000 77250 76625 74625 74375 77500 75000 177500 .00 1.5 7.3 .10 .95

536 01)3 93125 99000 96750 99500 98500 100250 96500 17750o .03 1.5 .3 .10 1.95

--- - -- Code: D stands for downstream of the baffle number following

U stands for upstream of the baffle number following

o

5 x 1

4

y N

5 2

CHAPTER V

EXPERIMENTAL PROCEDURES

The procedures for operating the experimental

equipment and recording the readings were similar to

those of Ambrose (1, p. 67 -71), Gurushankariah (10, p.

40 -42) and Lee (14, p, 32- 5). The following steps

were involved.

A. Preparatory Steps:

1. The probes were placed in the position where the heat transfer coefficient was to be measured. The orientation of the probe was noted in the readings.

2. The tube position, tube number, baffle spacing, flow orifice size, and the barometric pressure were recorded.

3. The air temperature thermistor was placed in the inlet section of the exchanger and with every measurement an air temperature measure= ment was taken.

4. The cooling water was allowed to flow through the air coolers.

5. The by -pass valve in the air system was complete- ly opened and the main valve to the exchanger closed.

6. The power supply for probe "A" was switched on.

B. Starting and Data Taking:

7. The blower was then turned on and the flow rate adjusted to the desired value by the by -pass and main valves.

3. The probe currents were adjusted to suitable values by adjusting rheostats and variacs.

53

9. The probes were centered as far as possible and then the system was allowed to reach steady state, denoted by a constant reading of the thermistors. The time required for probe "A" to come to a steady state was of the order of fifteen minutes to half an hour compared to five minutes and ten minutes required by probes "B" and "C" respectively.

10. The resistances of the thermistor of probe "A" were measured with a Wheatstone bridge along with the thermistor. Each set of readings were repeated once after a time interval. Only readings which checked within + 100 ohms were accepted. This would correspond to an accuracy of .05° F in the range of operation of the thermistors.

Voltage and current readings were taken for probes "B" and "C" similarly and recorded.

11. The foil current for probe "A" was recorded.

12. The orifice flow manometer, pressure drop manometers, pressure gauges at the inlet of the orifice and exchanger were recorded.

13. This completed one set of runs. After this the probe was moved to the next position and procedures from 10 to 12 repeated.

C. Shut -off procedure:

14. The power to the foils was turned off as was the power to probes "B" and "C ". The timer on the power supply for probe "A" was set to zero and the power switch off.

15. The by -pass valve was opened completely and the main valve was shut. The blower was then turned off.

16. The cooling water shut off.

The rest of the procedures adopted here were the

same as described by Ambrose (1, p. 67 -71).

54

CHAPTER VI

THEORY OF HEAT TRANSFER PROBES

PROBE A

Ambrose (1, p. 72 -713) by making an energy balance

around a small volume of the central resistance ribbon

of the sensing probe arrived at the following equation

for calculating the heat transfer coefficient ( eq. 10,

p. 74)

o i 2R

+

kz d"t9 grad cond h A dL

where

t - ta

( i (14)

k = thermal conductivity of the ribbon

z = thickness of the ribbon

w width of the ribbon

t = local ribbon temperature

L = length of ribbon

current through the ribbon

resistivity of ribbon

to u = air temperature

h = local heat transfer coefficient

gcond

grad

A

energy conducted into the probe

energy radiated from the ribbon

area of ribbon exposed to flow

w w A

a

=

i =

R T.

=

=

55

Since for a cylindrical probe L = rO, where is the

enclosed angle in degrees

dL = rdA

from this

d2t 2

1 d`t 2

rl = dL2 r (IQ`

substituting(15) in (14)

i 0

kz d2t 2

grad gcond h = + 2 ' A - A wr (1(4

(15)

(16)

Ambrose further showed that the conduction and radiation

terms were negligible compared to the convection term.

The present probe "A" had less conduction than the probe

used by Ambrose because of a smaller conduction area for

nearly the same convection area. The probe equation

then becomes

.2 R

h =

t-t a

kz d`t

wr2 2 2 dO

Since R = 0.263 ohms /ft

w = 1.000 inches

z = 0.002 inches

r = 0.375 inches

k = 7.63 DTU /hr ft2 °F/ft

equation (17) becomes

h = 10.77 i2 + 4277 d2t AQ4:.

t-t a

(17)

A

t a

w

:

,IMEMONON

(IC)

t,r

+

56

Equation (18) was used to calculate the heat transfer

data measured with probe "A".

PROBES B AND C

Thermistors are temperature sensitive semiconductors

which have a large negative temperature coefficient of

resistance. The resistance- temperature relationship

for a thermistor is given by the following equation

where

1 Rt = Ro e

B 1

o (19)

Rt t

resistance of thermistor at temperature t

Ro o

resistance of thermistor at temperature to o

P a constant for the thermistor material

Thus a knowledge of Ro, to and (3 is required to use the

thermistor as a temperature measuring device. Appendix

B shows these values for the thermistors used along

with the procedure for calculation. If a potential

difference is applied across a thermistor placed in

still air, then the current heats the thermistor

above the temperature of the surrounding air. The

temperature difference thus attained is proportional

to the power input to the thermistor.

V = (t-ta) (20)

where

V = potential difference abross thermistor

current

=

=

I

i =

1

57

constant for the material

t = temperature of thermistor

to = ambient temperature

If such a heated system was exposed to a fluid flow so

that forced convection caused cooling of the heated

thermistor, then the resistance of the thermistor would

be affected and likewise the voltage and current. From

a knowledge of voltage and current the local heat transfer

coefficients could be calculated. The energy balance

for the thermistor is

where

V i = q nA (L-t ) kA dt

cv a eddx (21)

Acv = area for convective heat transfer cv

Acd cd area for conductive heat transfer

So the problem reduces to one of knowing the loss of

heat by conduction. A theoretical analysis of probe "B"

is presented in Appendix B. Bergstad (5) made a compari-

son of these probes and thus determined the conduction

term. Becker, et al. (2) have described various proper-

ties and uses of thermistor.

Details on calculation of heat transfer coefficient

and flow rate are shown in Appendix B.

p =

=

a

58

CHAPTER VII

ANALYSIS OF DATA

Analysis of data obtained in the present investi-

gation consisted of (1) determining the verage shell -

side heat transfer rates .nd comparing them with

results of Lee (14, p. 9 -76), Ambrose, (1, p. 89 -115)

and Williams (24); (2) comparing the pressure drop data

to those obtained by Bergelin and Sulliv.n (4, p. 89 -90),

Lee (14, p. 74 -?9) and Williams (24, p. 44 -49); and,

(3) studying the local coefficients obtained and determin-

ing the mechanism of flow existing in the model exchanger.

An average heat transfer coefficient over the entire tube

bundle was correlated in terms of the average Nusselt

number for the tube bundle, the Prandtl number and the

Reynolds number.

The average Nusselt number for the bundle was

obtained by averaging the mean coefficient for each

tube in the bundle. The mean coefficients for e ch tube

were obtained by an integral average of the local value

of the he t transfer coefficients in a represent .tive

section of the exchanger. Thus the average Nusselt

number represents an average for the whole exchanger.

The heat transfer data at the baffle center was

also correlated in terms of the Nusselt number at the

baffle center, the Prandtl number, the Reynolds number

59

and a diameter ratio (d1/ d ) . This data was compared

to those obtained by Lee (14, p. 50 -55) and Williams

(24, p. 36 -:7).

Further qualitative analysis was made on the effect

of pitch, baffle spacing, and tube diameter on the ex-

ponent on the Reynolds number. This study was necessary

because the exponent obtained in the present work was

different from those reported by Lee (14) and Williams.

A study of the variation of heat transfer coefficient

between two central baffles was made to give an indica-

tion of the types of flow patterns around tubes. The

data on segmental baffles was compared to that of

Ambrose (1).

The pressure drop data were calculated using a

pressure drop function and an equivalent Reynolds

number at the baffle. A comparison was made with the

results of Bergelin and Sullivan (4, p. 90), Lee (14,

p. 24 -26) and Williams (24, p. 44 -47).

Heat Transfer Data

1. Analysis and Comparison of Average Heat Transfer Data for Orifice Baffles

The heat transfer data were correlated using the

hsd11 and %% dimensionless terms

k .:v

(dlGe) for the shell -side flow. The verage ... Nusselt

number, (hsd1) , was evaluated in the following

,

,

µ

k

l k 1 /

\ J

6o

wanner. The local values of heat transfer coefficients

around the tube were averaged to obtain an arithmetic

average heat transfer coefficient at a location on a

tube in the exchanger. From this value of the heat

transfer coefficient, the average Nusselt number was

calculated for that location. These Nusselt numbers

were plotted versus their corresponding positions

along the tube to obtain a Nusselt number distribution

curve along the length of the tube between two baffles.

The mean Nusselt number for a tube,

( k

, hd I

was ob-

1_ m

tamed from this by integrating the curve and dividing

the result by the length of the interval. These proced-

ures are expressed mathematically as follows 7

(lid hd 1

i) = 'N?

(

k 1 k k (22)

and

(hdi)

\ k /

(s -7--- k av : 2.

h s d l)

fr=1

( hdl 1 dL (23)

k J 1

where

f lid

L

= loe J. Nusselt number

1 7

L

=

tu

o

k j k

Khdl)

i=1

m i ( 211) =

J

n

> L k ]

61

lidl\ = arithmetic average Nusselt number k

))

(

hd 1 = mean Nusselt number for a tube

k en

n = number of tube, 1,2 n

L = length of the interval

hsdl\ av = average Nusselt number for the bundle

\k

The weighted shell -side Reynolds number, ld1Ge

,

`P I

was calculated using a mass velocity, Ge, which is the

geometric wean of the mass velocity midway between the

baffles and the mass velocity at the baffles based on

the free flow area in each case.

Ge = W = e Á

e

;ú = b

4 AbAf

(25)

The flow area, Af, was defined as the free flow area

and was obtained by subtracting the outside area of

the tubes from the inside cross sectional area of the

shell. The net flow area at the baffle, Ab, was obtained

by summing the areas of the annuli formed at the tube

holes and leakage area of the region between the baffles

and shell. The quantity

k /

C` k

1 `d for a __._ J

av .

baffle types I and II is plotted versus on

/

logarithwitic coordinates in Figure 15. Experimental

1

z

62

data for the two baffle spacings used lie on straight

lines. A least squares analysis of the data for the

4- baffle case of type I baffle resulted in the following

empirical equation represented by line A in Figure 151

ÇLri-!í 0.76 s 1 d

.0543 i av k

d1Ge

/11

7.2 x 103 < Ree < 1.25 x 104

(26)

The average deviation of the data was less then + 2,5%.

The data for the 10 baffle case for baffle type I

is shown by line B in Figure 15, which lies consider-

ably above line A. A least squares analysis of the

data resulted in the following empirical equation:

1.107

1. dl/ C ) a .00302 (d1Ge) (27) av k 1. %u

7.5 x 103 < Ree < 1.07 x lU

The average deviation of the data was less than + 2.5%.

The exponents on Reynolds number are different from

those obtained by Lee (14) and Williams (24) who reported

values of 0.6L% The above data was analyzed assuming

an exponent of 0.68 on the Reynolds number and the least

squares analysis resulted in the following equations for

the 4- baffle and 10 baffle case respectively (baffle

type I): :

0.63

(u1 dl / av (Cp i) _ = 0,1274 ó10e (28)

k k \ }x

Cpa I =

ll /

`

e

l

200

1 1 I

4 4 BAFFLE TYPE I

O 10 BAFFLE TYPE I

ó 4 BAFFLE TYPE II

41 LEE

20

3000 6000 10000 2000 4

(Re)e

CORRELATION OF SHELL -SIDE HEAT TRANSFER DATA

FIGURE 15

f

o

63

100

v 60

..

--1

40

-

(c,1

1 e)

G Cjasall / 0.2389

a_ av Sa

o.68 64

(29)

The average deviations of the data from the above

equations were less than + 5% for both cases. A further

comparison showed that the equation

C d G 0.68

= 0.0362 (L)078 ( 1 ( äo )

z av l iJ /J

could be used to correlate the data for both baffle

cases. This equation is of the same form as the one

derived by Lee (14) but the heat transfer coefficient

values are somewhat lower. This relationship showed an

average deviation of + 5%.

The data for type II baffle has been plotted in

Figure 15. Only a 4- baffle case was investigated for

this baffle. Runs were also made varying the flow

rate to obtain a range of Reynolds number. The least

squares analysis of the data resulted in the following

equation:

(li d C -i 0.67

s 1 r,`1 = 0.0675 ( d 1 G e

)

` k av k }t (31)

with an average deviation less than + 2.5 %. A least IMO

squares analysis assuming an exponent of 0.76 on the

Reynolds number gives

(32)

.Ir., V.044

-Y3

= l

l l

/ \

h d C /// d G 0.76 s l

' = 0.0475 C l e`

k Jay k /

-

/

-)-Ys

65

from which the data deviates by an average of less than

+ 3.5%. Previous investigators have reported an exponent NMI

of 0.68 on the Reynolds number. Although the data for

the type I baffle satisfactorily fit equations (28) and

(29), in which the exponent on the Reynolds number is

0.68, it more closely fits equations (26) and (27)

which have somewhat higher exponents. From Nusselt

number distribution curve, it is clearly seen that the

heat transfer rates on tube number 2 are considerably

higher than the other tubes of the bundle. From Figure

12 it is seen that the location of the tube 2 in the

bundle is unique in the sense that it has more free

space adjacent to it than the other tubes. This would

indicate that an increase in free flow space near the

tube increases the heat transfer rate. A decrease in

tube pitch also decreases the heat transfer coefficient

in the tube bundle. Figures 16 and 17 show a plot of

av ( X

h d s

C "' 7

versus dlGe for individual tubes of

k the bundle and also the average values for the 4 and 10

baffle cases respectively. These figures also show

tube 2 to be high.

The heat transfer rates observed in the present

case were considerably smaller than those observed by

Lee (14). The low heat transfer coefficients obtained

in the present work are attributed to the following

p `

1.9

1.7 z

8 A!'FLESI

Tube 1

Tube

Tube 3

Tube 4

Tube 5

Tube 6

LEAST SQUARE

/ / _ / A / / //i / / / / /i i / /i

1.60 - - -

3.8 3.9 4.0

log (Ro)o

CORRELATION OF SHELL -SIDE HEAT TRANSFER DATA

noun 16

4.1

66

4

o O 2

/

_

-e

._

-T

r,

-fi

p

2.0

1.8

1.7 3.8 3.9 6 .0

log (Re)e

CORRELATION OF SHELL -SIDE HEAT TRANSFER DATA

FIGURE 17

10 BAFFLES

Q Tube 1 p Tube 2

Tube 3

0 Tube 4

Tube 5

Tube 6

® LEAST SQUARE

67

0

-

4._

t 1.9

3.

-

63

factors; (1) The tube diameter used in the present

study were smaller than those used by Lee, which causes

a lower heat transfer rate. The present data lie in

the same range as these obtained by Short (18) using

5/8 inch tubes. (2) The tube pitch of 1-1/16 inches,

studied in the present exchanger, is much smaller com-

pared to 2 -3/16 inches used by Lee. The larger tube -

pitch increases the heat transfer coefficient as has

been shown by Short (19, p. 780). The higher heat

transfer coefficient on tube because of the free area

adjacent to it, supports this line of reasoning. (5)

Lee (14) used the probe using only two foils with an

unheated portion upstream to the central ribbon. The

presence of this unheated section upstream causes an

increase in the coefficient compared to tube heated over

its entire length. Lee (14, p. 48 -50) showed that this

effect could be as high as 10%.

The deviation of the exponent from the usual value

of 0.68 is attributed to the geometry used in the

present system. Compared to the exchanger studied by

Lee, the present investigation used a smaller tube,

smaller pitch (for the same baffle spacings), and more

tubes in the tube bundle. The results given by equa-

tions (26) and (27) indicate a possible effect of

geometry on the exponent of the Reynolds number as it

2,

a

69

is obtained in the equation.

To determine the effect of baffle geometry and

spacing of baffles, the exponents on the Reynolds num-

ber in equations (26), (27) and (31) were plotted

against a term containing the number of tubes, pitch,

tube diameter and number of baffles. Figure 18 shows

a plot of the exponent versus the factor

(L)

(L)

(L (dL n)

where n is the number of tubes in Ll%

the bundle. The dotted line shown indicates the range

of exponent observed in the present work. Lee's data

have also been indicated. This plot represents a pos-

sible empirical correlation relating the exponent to

geometrical factors. It applies only over the short

range of Reynolds number investigated in the present

work and must be further studied over wide ranges in

order to test its validity.

The effect of baffle -to -tube clearance on the heat

transfer rate is of importance to the present investi-

gation. In all cases it was seen that the Nusselt

number at the baffle decreased with the increase in

the clearance. This is in agreement with Lee (14, p.55).

Further investigation needs to be done to exactly

understand how this affects this heat transfer coef-

ficient for various geometries.

Ç

a M`

C

X

1.2

0.9

.8

C.7

NARAYANAN

LEE

G. o

i

10 p 30

(i) 1P/ \i1;7n1 x 10'5

CORRELATION OF SNELL.SIDE GEOIQTRY FACTORS

FIGURE l0

1.:

70

Ambrose (1, p. 94) and Lee (14, p. 57) shoved

that under fixed flow rate conditions a decrease in

baffle spacing would cause an increase in the heat

transfer rate. This has again been confirmed here as

seen from Figure 15. However, the heat transfer at

the baffle center is only affected slightly by baffle

spacing.

Heat Transfer Data at Baffle

The heat transfer data at the baffle center were

correlated by an equation similar to that used by Lee

(14) as follows

(hsdil = .000327 ("1)

0.87 (11)

1.05

(33) / b k / u

e P

for 1600 < U e bib < 3000

u

The average deviation of the data from this equation

was less than + 2.5 %. The data and the above equation

(obtained by a least squares analysis) are plotted in

Figure 19. The exponents on terms

(

d G E.:a

) and d 1 _

d e

could not be determined directly from. the data because

of lack of data at varying flow rates. Using exponents

reported by Lee, a least squares analysis of the data

gives

0.68 0.57 hsdi

k b k (,..Lf_

-15 = 0.1620 ((Ill

W) e

(34) (

71

2.

C `f3 pµ )

MO

/

/

200

loo

60

I

4 BAFFLES l (Central)

10 BAFFLES (Central)

Q 4 BAFFLES ( Baffle 1)

e 10 BAFFLES ( Baffle 1)

Q WILLIAMS (No

S

4600

o

1ä000 ZQ000 40000 8600

(Re)eb d 0.,65

((

Vide)

CORRELATION OF SHELL -SIDE HEAT TRANSFER DATA AT 3AFFLES

FIGURE 19

41,:.

Baffles)

r

40

e ,

72

2

-FLEE

1

/° ,_ Q

+ +

- .

73

with an average deviation of less than + 15%.

The Nusselt number used for this correlation was

an arithmetic average of the two Nusselt Numbers at the

two central baffles. The equivalent Reynolds Number at

the baffle was evaluated using the equivalent diameter

at the orifice, d e

= d2 d1 1

. The mass velocity,

Gb, b,

was calculated from the mass rate of flow by divid-

ing it by the area of flow at the baffle, i.e.,

G b

W/Ab b

For the purpose of comparison, the data on heat

transfer at the baffle have been compared with those

obtained by Lee (14) and Williams(24). This comparison

is shown in Figure 19. It is seen from this graph

that the Nusselt Numbers lie somewhat between Lee's

values and those obtained by Williams who used no up-

stream baffles. Williams, using an upstream baffle,

also obtained heat transfer data which agreed closely

with the values of Lee, showing thereby that upstream

disturbances have a marked effect on the baffle heat

transfer coefficient. In the present study, the geom-

etry, spacing and other parameters were quite different

from those used by Lee and Williams. The results shown

in Figure 19 indicate a definite effect of upstream

baffles on the heat transfer coefficient at the baffle.

-

. = .

711

Williams' results show that low coefficients result

when no upstream baffles are present. Lee's results

show the coefficients for 4 and 10 baffle cases when

the tube pitch is large (2 -3/16 inches). These present

data indicate coefficients resulting for 4 and 10

baffle cases when the tube pitch is small (1 -1/16 inch-

es). These results indicate that as tube pitch becomes

smaller the effect of upstream baffle decreases and

results in a lowering of the heat transfer coefficient

both at the baffle and throughout the exchanger.

The values of Nusselt numbers at baffle 1 for the

4 and 10 baffle case are shown also in Figure 19. The

values for 4- baffle case lie slightly above the values

at other baffle centers. But the values for the 10-

baffle case lie almost on the line of Lee. For the 4-

baffle case, baffle number 1 was about 11 inches from

the entrance to the shell. This distance was suffi-

cient to eliminate most of the disturbances at the

shell entrance and give a coefficient at the baffle

which is characteristic of the bundle and similar to

those existing at other baffles. However, for the 10-

baffle case inlet turbulences are apparent because of

the high coefficients which were observed. In this

case the first baffle was about 6 inches from the

entrance to the shell.

.

4

75

The baffle Nusselt number for the type II baffle

is somewhat lower than those obtained for the type I

baffles. It appears that the unsymmetrical configura-

tion of the type I baffle causes some channeling and

cross flow in the exchanger which does not happen with

the symmetrical arrangement of baffle II. The cross

flow brings about increased turbulence which could

cause the higher observed coefficient. This is more

fully explained in the succeeding section.

3. Effect of Change of Tube Arrangement

Two types of orifice baffles were studied. One

was an 18 =-tube arrangement shown in Figure 12 and the

other was a 19 -tube arrangement shown in Figure 13.

The former has an irregular geometry compared to the

latter. A sot of runs were made with both types at a

baffle hole diameter of 0.8125 inches and at a con-

stant flow rate. From the Nusselt number distribution

curves, it is seen that the heat transfer coefficients

for type II baffles were markedly lower than the corres-

ponding values for type I baffles. The effect of

assymetry and the irregularity of tube 2 is also seen

here. Therefore it is reasonable to conclude from this

that symmetry results in a more uniform but low heat

transfer rate throughout the bundle. The reason for

this could be explained in terms of cross -flow occurring

.

7u

across the tube bundle for an assymLetric geometry (as

in case of type I) which increases the heat transfer

rate. In the case of baffle type I, tube 2 would be

the one responsible for resulting this cross -flow:

Velocities in various channels of the exchanger were

calculated and are shown in Figures 12 and 13. The

different velocities in these channels could result in

a cross flow.

4. Flow Pattern and Nusselt Number Distribution along the Tube

The present study consisted of a detailed investi-

gation of heat transfer rates in a region between two

baffles. With the aid of this an analysis of the flow

pattern can be made. Appendix E shows the plot of mean

Nusselt Number versus the probe position, for all the

cases investigated. From these curves, it can be seen

that the flow past a tube can be divided into four

zones defined as

(i) Zone I: Starting at the baffle and extending to a point where the Nusselt Number reaches a maximum.

(ii) Zone II: Which extends from the point of maximum Nusselt Number to a point of minimum Nusselt Number.

(iii) Zone III: Extends from the point of minimum Nusselt Number to a region where the Nusselt Number is fairly constant.

(iv) Zone IV: Extends from the downstream end of zone III to the point of maximum heat transfer at the baffle.

_

77

These zones can be seen in the curves for Nusselt

Number distribution. The results obtained here are

similar to those obtained by Lee (14, p. 57 -66). The

results are tabulated and compared to Lee's results.

5. Variations in Heat Transfer Coefficient Around the Tube

The variations in heat transfer coefficient around

of - the tube were in most cases less than + 10% of the

average value at that point for both baffle types. At

higher flow rates this variation became still smaller

and the local coefficients attained a uniform value

close to the average.

6. Results for Segmental Baffles

A comparison was made between type III (segmental)

baffle and the results obtained by Ambrose on a four-

baffle tube bundle with 14 -one inch tubes placed on a

1% inch triangular pitch. The values obtained in the

present investigation are considerably lower compared

to those obtained by Ambrose at same Reynolds numbers.

Ambrose's data were taken at 60 cfm while the present

investigation was conducted at 75 cfm. As only one

baffle spacing and Reynolds number were investigated,

the data obtained were insufficient to arrive at any

correlation.

78

Pressure Drop Data

The shell -side pressure drop in an orifice baffled

heat exchanger is composed of three factors. Out of

these the most important factor is the pressure drop

due to flow through the baffle opening. Entrance

losses and skin function play a minor part in the over-

all pressure drop. Pressure drop across a single

baffle was obtained in the present baffle using two

different methods.

a) The pressure drop across single baffle

was evaluated from the overall pressure drop by use of

the relation

Ap, A p - o en

Ape eo

where

ap b

n

pressure drop across single baffle

Ap en

overall pressure drop across exchanger

Ap eo

n

with n baffles

overall pressure drop across exchanger with no baffles

number of baffles

b) Pressure drop across single baffle was also

directly me. sured using a pressure probe. (This was

found to be almost the same as calculated by the pre-

vious method.)

The pressure drop in an exchanger without baffles

very small compared to one with baffle indicating

as t»

a

=

=

=

=

a

was

79

that the main cause for the pressure drop in an exchanger

is due to the baffles.

The method of Bergelin and Sullivan (4, p. 90)

based on the use of an orifice -pressure drop function,

0, defined as

= 2 D 2

`"c -de

was used to correlate the friction loss data. The

orifice -pressure -drop function, 0, is a dimensionless

quantity which is proportional to the pressure drop

across a baffle.

Figure 20 is a plot of 0 versus the equivalent

Reynolds number at the baffle hole, ( deQb . All \ P /

the points lie close to the solid line which represents

the data of Sullivan and Bergelin. The dotted line

indicates the results of Lee (14) and Williams (24) .

This dotted line lies somewhat above the results

of Bergelin and Sullivan and the present investigation.

The reason for the deviation is probably due to the

differences in tube pitch, The present work as well

as that of Bergelin and Sullivan was on compact tube

bundles using 1 -1/16 inch pitch and 3/4 inch and 5/8

inch tubes respectively. Lee and Williams used 1 inch

diameter tubes with 2 -3/16 inch pitch. Extensive study

is necessary with several tube diameters and tube

pitches in order to determine the quantitative effect

0 Pb

7:4

3 x 10

2 x 10

1 x 10

6 x 10

N

1 x 10

6 x 10

2 x 10

1 x 10

,

.

- - LEE

BERGELIN & SULLIVAN O NARAYANAN

/ /

IA' /

/ 1

O

/ O

I

- I

1 400 10000 20000

(Re)eb ORIFICE- PRESSURE -FUNCTION VS. REYNOLDS NUMBER

FIGURE 20

80

I

i

Z000 .

°Y 2x10

81

of these variables. Results to date are not sufficient

to give ¡A complete correlation involving all geometric

variables.

CHAPTER VIII

CONCLUSIONS

Local shell -side heat transfer coefficients were

measured in a model heat exchanger with 3/4 inch tubes:

Three types of baffles were studied with a triangular

pitch of 1 -1/16 inches. Four baffle hole openings

were studied for baffle type I and one baffle hole

opening for baffle types II and III. Baffle spacings

of 4 and 9 inches were studied for all representative

tubes of the bundle at a constant air flow rate of

about 70 cfm.

The following drawn owing conclusions are from . n

analysis of the data.

1. Average Heat Transfer Data

The average Nusselt number obtained in this invest-

igation for baffle types I and II agreed resonably well

with those of other investigators for both baffle

spacings. The results were always somewhat low, but

this is explained on the basis of the compact tube

bundle used in the present investigation. Previous

work (1) , (10), (14) and (24) concerns a study using a

larger tube diameter and tube pitches compared to the

present work. The effect of the compact geometry was

observed in the exponent of the Reynolds number. This

82

83

exponent is a function of the tube pitch, tube diameter,

baffle spacing and the number of tubes in the bundle.

A tentative correlation is obtained showing the effect

of these variables but must be substantiated by further

worts. The data agreed with an equation of the type

derived by Lee (14) within 5 %.

The unsymmetrical tube arrangement of baffle type

I showed higher average heat transfer coefficients than

the symmetrical arrangement of baffle type II. An

analysis of the flow rates in various channels of the

exchanger showed evidence of considerable cross flow

and hence turbulence in the unsymmetrical case which

could account for the higher coefficients. One tube

in particular in the unsymmetrical case was in a region

of high velocity and had a high coefficient for all

baffle hole sizes.

2. Heat Transfer at Baffle Center

The local heat transfer rate at the baffle center

differed somewhat from the data reported in literature.

The data were lower than those obtained by Lee (14)

who used larger tube diameter and tube pitch but were

higher than those of Williams (24) for a single orifice

baffle. The coefficient at the baffle is a function

of baffle spacing, baffle hole diameter, tube pitch and

tube diameter. The present work indicates that a

34

reduction of the tube pitch and diameter reduces the

coefficient at the baffle center. The effect of the

upstream baffle is apparently reduced at the lower tube

pitches and diameters. Heat transfer coefficients at

baffle 1 were high for the 4 inch baffle spacing hence

showing the effect of the shell entrance on the flow

but were similar to the coefficients at the other baffles

for the 9 inch spacing indicating that the flow through

the bundle becomes uniform in about this length.

3. Shell -Side Geometry

The effect of changing the shell -side geometry by

a large amount was noticed in the present work by an

increase in the exponent on the Reynolds number. The

combined effect of tube diameter, tube pitch, number

of tubes in the bundle, baffle hole opening and number

of baffles was noticed when the results were compared

to those of other investigators. An increase in the

number of baffle caused an increase in the Nusselt num-

ber. An increase in the baffle hole diameter at a

constant flow rate caused a decrease in the Nusselt

number, which is in agreement with (14) and (24). The

tube arrangement in the shell caused a change in the

Nusselt number depending on whether there was a sym-

metrical or unsymmetrical arrangement. An unsymmetrical

bank of tubes resulted cross flow and thus increased

85

the Nusselt number.

4. Flow Patterns and Nusselt Number Distribution

The Nusselt number distribution curve along the

tubes between two baffles was used to analyze the flow

pattern occurring along the tube in the tube bundle.

Four distinct flow zones were noticed, which is in

agreement with previous investigators (14L).

The velocities in various ducts in the shell -side

were calculated and used as a basis for explaining

cross -flow in the bundle.

5. Comparison of Data on Segmental Baffles

The data obtained with baffle type III (segmental)

were compared to the results of Ambrose (1) on a Nusselt

number distribution curve. The data compared well with

that of (1) but was somewhat lower because of the

crowded geometry in the present case. The Nusselt num-

ber curve however, has a similar shape. Due to lack

of experimental data at a number of flow rates no quanti-

tative expressions relating the Nusselt number to the

flow rate could be obtained.

6. Orifice -Pre, sure -Drop

An orifice-pressure-drop function, 0, as defined

by Bergelin and Sullivan (4) was found satisfactory to

correlate the orifice pressure drop and the flow through

the orifice. The present results agreed well with the

o

results of Bergelin and Sullivan. The results were

however, slightly below those of Lee (14) and Williams

(24), This discrepancy can be explained on the basis

of the more compact tube bundle used in the present

work as well as that of Bergelin and Sullivan.

37

CHAPTER IX

RECOMMENDATIONS

Ambrose (1), Gurushankariah (10, Lee (14) and

Williams (24) have studied in detail the local heat

transfer coefficient in the model heat exchanger using

fairly large tube diameter and tube pitches, The

present work was a study of heat transfer coefficients

using smaller tube diameter and tube pitch. As a result

the tube bundle was very compact and the flow pattern

became complicated. Comparing the results of this work

with those of the above mentioned workers a definite

need for experimental work on the effect of shell -side

geometry on the heat transfer and fluid flow is evident

to provide quantitative relationships involving the

several geometric variables.

A detailed study of the effect of geometry, using

either a simple three -tube triangular tube bundle or a

seven -tube arrangement where the effect of tube arrange-

ment could also be studied is strongly recommended.

The three -tube assembly is recommended for detailed

study on tube pitches from 3/4 inches to 5 - inches and

tube diameters of inch to 2 inches at several flow

rates. Several baffle hole openings should also be

studied. The seven -tube arrangement will be more

1iz

88

complicated to analyze but can be used to study the

effect of change in arrangement. Such a study would

definitely clarify the various mechanisms of flow and

heat transfer occurring at various geometries,

39

CHAPTER X

NOMENCLATURE

Ab = Flow area available at baffle, (square feet)

Ac c

= Flow area available for cross flow, (square feet)

A e

= Geometric mean area, AbAf (square feet)

A f

= Flow area in a region between baffle, (square feet)

Cp = Heat capacity of fluid, (BTU) (tb) (°F)

dl 1

= Outside diameter of tube, (inches)

d, = Baffle hole diameter, (inches)

d s

= Shell diameter, (inches)

de e

= equivalent diameter, ( = d6-d1 for orifice

baffles) (= 4 flow area /wetted perimeter for segmental baffles) (inches)

e = Exponential constant, (2.71828)

G av

= Average mass velocity (defined by equation 12) (tb)/(hr)

Gb b

= Mass velocity based on Ab, (tb) /(hr) (ft2)

= Geometric mean mass velocity, ( GbGf) (tb) (hr) (ft2)

G f

= Mass velocity between baffles, (tb) /(hr)(ft2)

G x

= Effective mean velocity (defined by Equation 8) (tb) (ft2)

h. = Tubeside heat transfer coefficient, (BTU) /(hr) (ft2) (°F)

h = Local shell -sarde heat transfer coefficient, (BTU) (ft 2 )(°F)

,

,

(ft2)

Ge

i

h 1

90

arithmetic average shell -side heat transfer coefficient at a location, (BTU) /(hr)(ft2)( °F)

h mean shell-side heat transfer coefficient along a tube, (BTU) /(hr)(ft2)( °F)

hs

k

L

n

= average shell -side heat transfer coefficient for the bundle, (BTU) /(hr)(ft2)( °F)

current, (amperes)

= Thermal conductivity, (BTU)/(hr)(ft2)(°F/ft)

active length of exchanger, (feet)

number of tubes

= tube pitch, (inches)

°P)b =

(AP) =

pressure specific

pressure of 0.830

drop across a baffle, inches of 0.830 gravity fluid

drop across the exchanger, inches specific gravity fluid

( 4P) o

= pressure drop across the flow orifice, inches of 0.830 specific gravity fluid

Ro o

Rt t

s

t

u

heat flux, (BTU) /(hr)

air flow rate, cu ftlimin)

resistance of thermistor at temperature to, (ohms)

resistance of thermistor at temperature t, (ohms)

radius, (inches)

= baffle spacing, (inches)

= tube surface temperature, ( °F)

= temperature of fluid, ( °F)

= fluid velocity, (feet) /(sec)

= potential difference, (volts)

=

= m

i =

=

=

P

(

q

Q =

=

=

r =

to

v

a

91

w = width of resistance ribbon, (inches)

P = thermistor constant, ( °R)

= thermistor dissipation constant, ( °F) /(milli- watt)

61 _ angle, (degrees)

viscosity of fluid, (tb) /(ft)(hr)

e = density of the fluid, (TB) /(ft3)

Dimensionless Groups

(Nu)b : Nusselt number at baffle ¡ hd1

(Nu)av : Average Nussolt number

hs av

(Pr) Prandtl number (52t k

(Re) av

: Average Reynolds number I cilGav )

1\ Ju

(Re) : Geometric mean Reynolds number, / `I1Ge

(Re)eb

FI

eb : Equivalent Reynolds number at baffle

(\ \deGb)

(Re)X : Effective Reynolds number

0 Orifice pressure drop function, n

gc n(D p)b ae"

=

k //II b

=

2

/.

`\

Íd1Gx) 1\

:

1

P

92

BIBLIOGRAPHY

1. Ambrose, Tommy W. Local shell -side heat transfer coefficients in baffled tubular heat exchangers. Ph.D Thesis. Corvallis, Oregon State College, 1957. 133 numb. leaves,

2. Becker, G. A., C. B. Green, and G. L. Pearson. Properties and uses of Thermistors - Thermally sensitive resistors. Electrical Engineering 65: 711 -7254 1946.

3. Bergelin, O. P., O. A. Brown and A. P. Colburn. Heat transfer and fluid friction during flow across banks of tubes. V. Transactions of the American Society of Mechanical Engineers. 76: 341 -850. 1954.

4. Bergelin, O. P., and F. W. Sullivan. Heat transfer and fluid friction in a shell- and -tube exchanger with a single baffle. Chemical Engineering Progress Symposium series 52(18): 85 -94. Nov. 18, 1956.

5. Bergstad, R. H. Unpublished research on heat transfer probes. Corvallis, Oregon. Department of Chemical Engineering, 1961.

6. Donohue, Daniel A. Heat transfer and pressure drop in heat exchangers. Industrial and Engineering Chemistry 41(11): 2499 -2511. 1949.

7. Dwyer, O. E. et al. Heat transfer rates for cross - flow of water through a tube bank at Reynolds numbers up to a million. Upton, Brookhaven National Laboratory, n. d. 23 p. (Brookhaven National Laboratory 1518) (Microcard)

8.

9.

Giedt, W. H. Investigation of variation of point unit -transfer coefficient around a cylinder normal to an air stream. Transaction of the American Society of Mechanical Engineers 71: 375-381. 1949.

Gould, R. K. and W. L. Nyborg. Imbedded thermistor for boundary layer measurement. Acoustical Society of America Journal. 31: 249 1959.

-

1

10. Gurushankariah, M. S. Local shell -side heat trans- fer coefficients in the vicinity of baffles in tubular heat exchangers. Master's thesis. Corvallis, Oregon State College, 1958. 97 numb. leaves.

11. Hartwig, F. W. et al. Miniaturized heat meter for steady -state aerodynamic. heat- transfer measurements. Journal of the Aeronautical Sciences. 24: 239, 1957.

12. Katz, D. L. and R. K. Gupta. Use of flow patterns in predicting shell -side heat transfer coefficients for baffled shell- and -tube exchangers. Paper presented at the Industrial and Engineering Chemis- try Symposium on Fluid Mechanics in Chemical Engineering, Purdue University, Lafayette, Indiana. December 27 -28, 1956.

13. Knudsen, James G. and D. L. Katz. Fluid dynamics and heat transfer. New York, McGraw -Hill, 1948. 576 p .

14. Lee, Kyu Sung. Local shell -side heat transfer coefficients and pressure drop in a tubular heat exchanger with orifice baffles. Master's thesis. Corvallis, Oregnn State College, 1959. 118 numb. leaves.

15. Levy, Solomon. Heat transfer to constant -property laminar boundary -layer flows with power function free -stream velocity and wall temperature varia- tion. Journal of the Aeronautical Sciences. 19: 341 -348. 1952.

16. McAdams, William H. Heat transmission. 3rd ed. New York. McGraw -Hill, 1954. 532 p.

17. Schmidt, Ernst and Karl Wenner. Heat transfer over the circumference of a heated cylinder in transverse flow. Washington 1943. 15 p. (National Advisory Committee for Aeronautics) (Technical Memorandum No. 1050)

13 . Short, Byron E. Heat transfer and pressure drop in heat exchangers. Austin, The University of Texas, 1943. 55 p. (University of Texas. Bureau of Engineering Research. Bulletin No. 4524)

93

94

19. Short, Byron E. A review of heat transfer coef- ficients and friction factors in tubular heat exchangers. Transactions of the American Society of Mechanical Engineers 64: 779 -785. 1942.

20. Thomson, A. S. T. et al. Variation in heat trans- fer rates around tubes in cross flow. In: The Institution of Mechanical Engineers and the American Society of Mechanical Engineers' proceed- ings of the general discussions on heat transfer, Sept. 11 -13, 1951. London, Institution of Mech- anical Engineers, 1952. p. 177 -180.

21. Tinker, Townsend. Shell -side characteristics of shell and tube heat exchangers. Part I. Analysis of the fluid flow pattern in shell and tube heat exchangers and the effect of flow distribution on the heat exchanger performance. In: The Institution of Mechanical Engineers and the American Society of Mechanical Engineers' proceed - ings of the general discussion on heat transfer, Sept. 11 -13, 1951. London, Institution of Mechanical Engineers, 1952. p. 89 -96.

22. Tinker, Townsend. Shell -side characteristics of shell and tube heat exchangers. Part II. A co- ordination of the test performance of several shell and tube heat exchangers on the basis of "effective flow areas" calculated from the dimen- sional characteristics and mechanical clearances of the exchangers. In: The Institution of Mechanical Engineers and the American Society of Mechanical Engineers' proceedings of the general discussion on heat transfer, Sept. 11 -15, 1951. London, Institution of Mechanical Engineers, 1952. p. 97 -109.

25. Tinker, Townsend. Shell side characteristics of shell and tube heat exchangers. Part III. A quantitative analysis of the effect of dimensional characteristics and mechanical clearances on the shell side performance of attypical shell and tube heat exchanger. In: The Institution of Mechanical Engineers and the American Society of Mechanical Engineers' proceedings of the general discussion on heat transfer, Sept, 11 -13, 1951. London, Institution of Mechanical Engineers, 1952. p. 110 =116.

1

95

24. Williams, Peter S. Heat transfer and pressure profiles in the vicinity of an annular orifice. Master's thesis. Corvallis, Oregon State College, 1961. 86 numb. leaves.

25. Williams, R. B. and Katz, D. L. Performances of finned tubes in shell and tube heat exchangers. Ann Arbor, University of Michigan, 1951. 154 p. (University of Michigan. Engineering Research Institute. Project M 592)

26. Winding, C. C. and A. J. Cheney, Jr. Mass and heat transfer in tube banks. Industrial and Engineering Chemistry 40: 1037-1093. 1948.

27, 'Lapp, George Michael, Jr. The effect of turbulence on local heat transfer coefficients around a cylinder normal to an air stream. Master's thesis. Corvallis, Oregon State College, 1950. 79 numb. leaves.

96

APPENDIX A

140

120

100

ÿ

w

Mwlriw IIlsMOWN 2 (IMO 1

MY/11111 Of MOLT NM M

Figure 21.

00551011104 Ra .,rn 1D:0e4s )

0N142100 Or '.YI i : ... 00:. R'r WINO

7

tw i i 1

t t í 1 t t T

r.nn SAME 1 (0.7e1!7 r O r.

O r.rr Q nr l I,. a } ' 41. n. be f

O r,re

11 i

Iiii, . 1 . fi _''. '.

| | |

| /

4 MTif WILE i (0.11239

nube i

O Toba 7

O Tuba 3

Tuba e

ruba 3

Tubaf

!e1O11411 /ri f23 2 (710Y

1363E11r A1YC.7 11110 ALONG Tull Figure 22

1

12

1

to

o

4 1YRis R1Ri t (0.1130) . -

IOW 1

O Tuba 7

4 robo 3

bba 6 . . . .-. f11ba 3

-y

"`. \ \ , . .0'

--.

3

among. I10M sAK1: t (t10iP3 )

6

VARIATION Of 347I323 .} 21L:.1C1 ALOAG FUZE )

IM

IM _

1 I I

i

-

OD

ISO

140

120

loo

20

r

4 SA/II.ö UAW. 1 (0.5070) O Tuba 1

O Tuba I Tuba 5

l 1

001.105.G1 /001 SARI.! 2 (INCHES )

memo 05 50114EI.T MOSS NANO Nd

E

Figure 23.

14

\ \ \

r

oONN{T.LVn rrcr ENIrI' ' (15050 )

VUIATION SUMS LLONG TIM CT

' -- r

M

2

l0

! .

WRtl l611L! 1 (0.7812.9-

o 1006 1

O 1.000 6

1

1N

120

1

II SWAM WM 1 711.781t9

TM. To es .

M

20

J 3

NEWRY met SWISS !(IKON") ]C..1i762,16 IeT'. INKS 8(IXOR!) Mane. 01 truss.! :W.eel MAC IOM

Figure 24.

OWX6262V' 2.01 "VISA I (DONS) OC.NN5118.00. PSIS MIIL! 8 (Um) 01114T102! 01 runs, :Wees N.O10 TOW

0 a

f I f

10 WILES _ Witt t (0.8150)

O N5. 1

O Tut. l NW 4

NM 5

aF=flILM' P101 Wsl.[ 2 (1008t8) X'/09t1258 sa! SMSLS 8 (100115)

wu15tu11 w alga* sr=u a sa

Figure 25.

a-

< <

2

a10St5[.W 1M!'. B.VML 8 (1v01u) xtOSTiI.W MP. S8L5 8 (INCURS)

11211471011 a tullo. Isms ONO /i

' 10 MIRO MIRI 1 10.110)

O 1 1

O Aar 1

tos 11

110

100

}

M

M

1}0

ro

0

i.. f

)

102

APPENDIX B

CALCULATION PROCEDURES

Flow Calculation

The flow rate was calculated using calibration

curves of Ambrose (1, p. 162 -166) for the orifice meter.

The equation for the lines in Figure 30 of Ambrose's

thesis were used to determine the factor 4 E .

The equations used in programming were:

and

, eE = 1.910 (Ap0.507 /

E =

irr-o I, .500 ( A )6 5°7

PE = 6.000 (41) ) 0.507

EL?, 9.450 ( AP o )0.507

-re;

for the 3/4 -, 1 -, 1%- and inch orifices respectively.

In the above equations

= flow rate at 1 atm and 63°F, cfm

e = density of air at exchanger inlet E

e0 density of air at orifice

AP o

= pressure drop across flow orifice, inches of 0.330 specific gravity fluid

Q

YC'o

Q.

0 Yro

1l-

6L

=

.

4

=

--Y757)

103

The pressure gauge calibration curves were also those

used by Ambrose (1, p. 167) and were

o

E

= 1.32 Po

= 1,25 PE

for the orifice gauge and the exchanger gauge respect-

ively. and are the dead weight pressure corres- Po PE o E

pouding to the gauge pressure. With a knowledge of the

air temperature the value of PE and Po could be calculated.

The equation for density was

P = 0.0808 OFT65--4-70 14.696

where t = temperature, °F

P = pressure, psia

Heat Transfer Coefficient Calculation

The heat transfer coefficients were calculated

using equation 18

h = 10.77i 2

+ 4277 t-t

a a

d`t 77-

The second derivative of temperature was calculated using

the Milne three -point method. The local heat transfer

coefficients were averaged and a Nusselt number was

calculated from it. The equation for the thermal

conductivity was

= 0.0132 4, .0000245 t a

P

"r'

k

_

P

104

The equation for the viscosity of air was

li = 0.044 + 0.00007 (ta-70)

The above calcualtions were performed on an

ALWAC III -E digital computer using floating point

arithmetic.

Calibration of Thermistors

The thermistors of probe "a" were calibrated

before installing and the calibration values are shown

in the table below.

Table V. Calibration of Thermistors.

Thermistor number

Resistance at 100.04 9F`, ohms

1 59768

2 60214

3 61437

4 64076

5 64076

6 6642o

7 60054

Air 59768

The value of e for the thermistors was 7750 + 50 °R.

The temperatures were calcualted using equation (19).

105

APPENDIX C

CALCULATION OF VELOCITIES IN VARIOUS PARALLEL CHANNELS IN THE EXCHANGER

Velocities were calculated in the various flow

channels indicated in figures 12 and 13 to obtain

information on the cross -flow present in the exchanger.

The calcualtions are indicated below.

The pressure drop across a channel is given by

(15, p. 542)

- A Pf = 2 C L G2max Re ax

This can be written as

Re -0.2

- P Af = G 2

04 max

e

which may be arranged to

de -0.2

v -0.2 ,-0.2 - OP f

= ov e2

d e

or

1.8 - = -7 y

oc.

de1.2

The pressure drop for all parallel channels must be

equal. Therefore,

1.8 V2 -

oll,

vi CZ,

= d el

1.2 de

2

1.2

vd1.8

d e,

1.2

J

-.0.2

Pd e

d

2

u-ü.4

Pf .

e

l.a a,

-

e "c

_

or

106

de de 0.66

)

( _11 V j

=V el

A

where the subscript "k" stands for the channel in

question.

Also

W = Q A v ATvav

where N. = number of channels of area A.

v. = velocity in channel i

substituting the value for vi from equation ( A), one

obtains

A v Atvav = >-- N.A.v. d i .66

d e. i=1

where k is the number of different types of channels.

Thus

V. _a av

A t

i=1

d J.A. e. 11 3.

d e.

J

gives the ratio of the velocity in the jtb channel to

the average. Table VI below shows these ratios in the

various zones for type I and II baffles. Zone numbers

are indicated in Figures 12 and 15.

;>. P iviAivi -

1

1 I

J i i J

v

1

L-

=

107

Table VI. Velocities in Various Channels in Orifice Baffled Tube Bundle.

Baffle type Channel type Area, sq. in. de e

v/v av

1 5.60 0,531 0.761

I r, 1.50 0.815 1.011

7.16 0.986 1.142

4 2.30 0.957 1.101

1 7.00 0.531 1.217 II

9.40 0.910 0.845

3

2

103

APPENDIX D

Table VII. Correlation of Average Heat Transfer Data 4 Baffles with 9 -inch Spacing, Baffle type I.

Baffle Tube Ae e (cl:N(adl hsdl s )

opening number (square \ p) k av k av k (inches) feet)

1 2

12500 12500

66.38 72.37

0.7812 3 0.03908 12400 59.72 63.29 71.51 4 12450 58.61 5 12500 64.16 6 12500 57.5o

9900 50.84 2 9840 60.16

0.3125 0.04616 9300 47.95 49.90 56.39 9780 46.84

5 9975 45.29 6 9975 48.40

n . ¿t .41

7800 44.40 2 7800 49.73

0.8750 3 0.05836 7800 43.29 44.75 50.56 4 7800 43.95 5 7800 42.40

1 7230 39.74 0.9070 0.06399 7230 4o.63 40.6o 45.90

5 7230 41.51

C

k

1

3

4

1

ado

3

Z-

109

Table 'III. Correlation of Average Heat Transfer Data 10 Baffles with 4 inch spacing, Baffle type I.

opening number (square `

G d d le ml sl sl Baffle Tube A

(inches) feet) 41. av

1

1

10700 10700

90.5 79.0

0.7812 6 0.03908 10400 97.5 7:J.0 Or 00 85.88

6 10400 73.0

1 9800 771-.50

1 9800 65.00 2 9850 83.00 2 9850 75.50 3 9750 79.00 3 9750 69.00

0.8125 4 0.04616 9750 71.00 70.06 81.97 4 9750 62.50

9750 81.50 5 9750 7.50 6 9750 72.00 6 9750 64.00

1 7900 55.00 1 7900 52.00

7900 59.00 7900 54.00

0.8750 4., 0.05836 7900 55.00 54.06 61.08 4 7900 53.00 5 7900 50.50

7350 53.00 7350 48.50 7350 52.00

0.9070 0.06399 7350 48.00 51.91 53.66 5 7350 56.00 5 7550 54.00

h h p

k J a \} k

5 )

3

1

1 3 3

/ ///

110

Table IX. Correlation of Average Heat Transfer Data, 4 Baffles with -inch Spacing, Baffle Type II.

Baffle opening (inches)

Tube number

A G e IleIIml

1/5

0.e125

0.8125

1

3

4

5

6

7

0.04628

0.04628

10100

10100

10100

10100

10100

10100

10100

7900

11900

43.07

42.18

37.96

41.29

41.73

41.73

43.29

34.40

45.90

41.61 47.02

38.87

51.86

2

3 - --

3 - --

isl hsdl

!t IG ii : ) / av uv

111

Table X. Correlation of Average Heat Transfer Data, 4 Baffles with 9 -inch Spacing, Baffle Type III (Baffle Opening 0.8125 inches).

number Tube A

e dlGe. d1

av

sdl) (square tt

feet) av

Correspond- ing

Ambrose's -1/2

C

v

1

2

10100

10100

10000

40.85

41.73

41.07

10100 42.62 102(high)

10000 40.40 87 (low) 6 0.08195 10000 39.96 43.42 49.06

7 10000 47.95

10000 46.62

9 10000 45.73

10000 49.28

gd

Y ïc

3

ç k c

iC

3 .

4

5

8

.

10

I

k

]1¡

Table XI. Correlation of the Heat Transfer Data at Baffle

Baffle opening

Ab

(square feet)

(c:

e

G )

0.35 (leG9 C11)

av

(116d1) -141(11) (!][..Y. Corresponding Lee's data

k k / k av

type I Baffle (Central Baffles)

0.7812 0.0124 1686 24420 142.1 139.5 240

1650 90.0

1619 120.0

1631 111.6

1630 128.0

1642 108.0

1645 142.1

1632 105.8

1629 138.7

1641 120.0

1650 157.5

1635 148.2

0.8125 0.0173 2223 18340 78.0 34.18 180

2215 71.5

2184 63.0

2220 83.5

2210 73.0

l ji

d

-'

4-

.

N ra

Table XI. Continued

Baffle opening (square

A, (deab /d G\

feet) )"1 / , av

0.03

) av

Correspond- ing Lee's data

0.8125 0.0173 2210 18340 77.0 84.13 130

2210 77.0

2220 80.0

2204 73.0

2204 72.0

2184 64.0

2187 57.7

2210 91.0

2200 88.5

2206 81.2

2206 75.3

2187 66.4

2187 63.3

0.8750 0.0276 2800 12880 63.26 67.63 1;5

2790 58.70

2790 55.3

2810 68.7

2800 62.6

e

C

dl e

' ' k

-t1

,

1-,

w

k

tdl C a

/

Table XI, Continued

Baffle opening

Ab b (square

feet) (c,1 G (cleat)) (he d1 Corresponding

av k av

Lee's data k /

0.8750

0.9070

0.0276

0.0332

2800

2800

2790

2760

2800

2800

2790

2790

2790

2750

2920

2917

2917

2950

2924

2920

2917

2917

2910

12880

10912

62.8

61.9

57.7

52.9

59.4

60.2

58.2

61.7

59.1

56.4

51.4

46.9

45.7

56.3

52.4

51.8

49.0

51.4

49.7

67.68

57.06

135

120

deGb1 (di

1i /

e

0..135

`ldl C P

k C

SS

I

r

Table XI. Continued

Baffle opening (inches)

Ab

(square feet)

CdeG.O

deGbl ¡d1 h d ó 1

h 8 d 1

C Rx Ir Corresponding Lee's data lu J

JJ) (

1 \ av e k ;ï i iï av

10 -Type I Baffles (Central Baffles) 0.7812 0.0124 1385 20,550 121.0 132.0 240

1404 142.0

1404 111.6

1403 97.2 1378 115.8

1361 141.4

1361 107.0

1361 100.0 0.8125 0.0173 2260 18,340 125.0 110 180

2250 113,8

2220 94.4

2200 89.4 2240 123.9

2220 104.6

2200 97.5 2200 97.7

2240 119.0

o. 5

\

) \

v,

" `1

/

Table XI. Continued

Baffle A,

opening (s qu lre (inches) feet) feet)

ti.C'rj G.b dl

/ cï

1

a e

. av

Corresponding Lee's data

0.8125 0.0173 2200 18,340 93.5 110 180 2210 92.8

2210 194.3

2200 83.8

2190 74.0

2200 82.4

2200 115.4

2200 100.8

2200 90.8

2210 97.4

2220 112.9

2190 79.5

2220 81.3

0.8750 0.0276 2810 12,850 71.1 75.0 135

2800 64.2

2790 63.4

2790 59.5

2810 70.9

2790 67.2

Cli çl, (hkdl

ll`` b

C

.

!c k It Ide8b1 \\ /

Table XI. Continued

0.85 -1/., Baffle A b

(d0G0 (d0G0 1

' Corresponding openings Lee's data (square iu / ) d ) k (inches) / ,

p av e b av feet)

0.8750 0.0276 2780 12,850 62.2 73.0 135

2780 62.0_

2790 66.8

2780 61.8

2780 61.3

277o 60.4

2810 77.3

2780 67.3

2780 68.1

2760 58.1

0.9070 0.0332 3030 11,100 70.0 70.0 120

3010 63.1

2995 57.8

2980 55.2

2999 62.0

2960 59.1

2960 59.4 H 2940 54.8 H

3000 69.0

(1

n á

k k

h d

\

Table XI. Continued

Baffle openings (inches)

Ab G e

0.35 b

dl

(square feet)

(d P av (de

Corresponding Lee's data

9.9070 0.0332 2980 11,1(»J 66.4 70.0 120

2970 64.6

2960 57.1

4-Type II Baffles (Central Baffles)

0.8125 0.0178 2250 18,400 73.1 67.0

2200 54.9

2205 59.8

2210 62.2

2200 57.0

2200 530 2205 59.9

2185 48.3

2180 47.8

2200 53.6

2200 51.8

2200 53.9

2205 64.2

2200 57.8

(deGb) -1/2 (hedi (hedi)

p / \ k k /. av

.

-

180

Cp u

lc

Table XI. Continued

Baffle Ab C,, 1

openings (square e a e bl 1

(inches) feet) / av c3

0.85

b

Corresponding Lee's data

0.8125 0.0178 2200

2200

2190

2190

2220

2210

2190

18,400 55.8

(63.7 V 2 . 0

59.3 70.6 63.6 59.1

67.0 180

h e di (hey Cz I /

'

( C \1:

a

-Y3

120.

Table XII. Correlation of Heat Transfer Data at Baffle 1.

Baffle av

(d°°5 opening

av )

---- (inches) ti

0.7812

0.8125

0.9750

0.9070

4 -type I baffles

24,420

18,340

12,330

10,912

120.0

86.00

76.0

70.6

10 -type I baffle 0.7812 20,550

0.8125 18,540 148.0 0.8750 12,850 118.6

11,100 113.0

4 -type II baffle

0.8125 18,400 84.7

k e

. .

a;Gb (1)-

\

121

Table XIII. Correlation of Shell -side Geometry to Reynolds Number exponent.

Baffle type Number of baffles /L\ /L) IL

-d-) s/n

Exponent:

I 4 1.44 x 106 .76

10 3.24 x 106 6

1.107

II 4 1.50 x 10 6

0.67

Lee 4 1.14 x 105 0.68

10 2.57 x 105 5 0.63

Table XIV. Annular Orifice Pressure Drop Function.

Baffle opening (inches)

Reeb eb

x 10 -8

0.7812

4 - type

1650

I baffle

3.94 x 10-2

0.8125 2200 6.063 x 10-2

0.8750 2800 1.511 x 10-1

0.9070 2950 1.688 x 10-1

10 - type I baffles -2 0.7812 1400 2.2 x 10 -2

0.8125 2200 5.98 x 10-2

0.8750 2780 9.63 x 10

0.9070 2920 1.135 x 10 -1 -1

(L)

0

Flow rate cfrn.

Appendix E

m 0

,--1 4.4 (1-i ;4 o c

o A ,n g, cu 5

o 44 4:2 0 o +)

o o ~ o m ;-, g r4 0 0 e 4-) r-i 0

44 0 4 0 -ri 4-+

ó ó CCI x z 6-1 A4 P) C

(1) (2)

Local Heat Transfer Coefficients

(3) (5)

h4 h5 h6 h7 (Nu)

(7) 9

I-A-X-01-0D-2 0001 29.74 28.41 27.85 32.34 29.37 1).76 21.12 113.39 76.53 I-A-X-01-OD-2 0002 25.20 18.76 24.69 27.72 31.02 28.17 30.36 111.78 78.17 I-A-X-01-V.10-2 0003 30.67 25.51 21.31 21.27 24.89 21.21 23.27 101.28 76.63 I-A-X-01-4W-2 0004 17.26 14.50 18.52 23.88 23.89 19.75 16.91 81.16 76.02 I-A-X-01-1U-2 0005 12.80 11.92 15.58 19.08 19.09 16.30 14.41 65.78 76.02 1-A-X-01-11¿U-2 0006 11.86 11.35 13.76 16.22 16.03 14.52 13.36 58.65 75.83 I-A-X-01-1AD-2 0007 27.72 29.36 28.31 26.92 27.75 29.37 26.37 117.60 74.18 I-A-X-01-1/21)-2 0008 21.37 21.56 20.63 22.38 24.14 25.72 25.70 97.06 75.70 I-A-X-01-44D-2 0009 22.72 25.31 23.08 21.43 22.15 22.77 22.42 96.28 76.19 I-A-X-01-1D-2 0010 25.40 28.25 25.04 21.75 21.27 20.62 19.43 97.31 76.24 I-A-X-01-11/2D-2 0011 20.03 18.39 19.15 17.79 19.03 21.89 20.28 82.08 76.28 I-A-X-01-2D-2 0012 15.55 15.10 15.65 16.52 14.44 16.78 17.57 67.10 76.28 I-11-X-01-2Y2D-2 0013 14.12 12.83 15.46 9.55 15.00 15.59 16.80 59.66 76.28

D = Distance downstream from the baffle number following (inches) U = Distance upstream from the baffle number following (inches) A = 0.7812 in. D = 0.8125 in. C = 0.8750 in. D = 0.9070 in. X = 4 baffles Y = 10 baffles

N

;-;

i

(10)

hl h,, h 1xl

(4) (6) (8) (11)

w o

w

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) 13.86 14.83 16.36 15.64 15.54 1. 3 16.62 65.91 76.28 I-A-X-01-3D-2 0014

I-A-X-01-31/21)-2 0015 13.42 14.29 15.67 16.33 16.24 16.58 15.96 64.98 77.75 I-A-X-01-4D-2 0016 13.28 13.42 15.34 16.12 16.02 16.20 15.33 63.21 76.94 I-A-X-01-5D-2 0017 13.36 13.08 14.60 15.99 15.31 15.24 14.23 60.85 76.94 I-A-X-01-51/2D-2 0018 13.27 12.34 13.54 14.86 14.80 14.43 13.62 57.72 76.46 I-A-X-01-3U-3 0019 13.19 12.11 12.72 13.86 14.42 13.94 13.08 55.62 76.46 1-A-x-01-21/2U-3 0020 12.42 11.46 11.84 12.68 13.03 13.06 12.76 52.24 74.76 I-A-X-01-2U-3 0021 12.35 11.29 11.56 11.86 12.60 12.77 12.81 51.02 74.76 T-A-X-01-11,217-3 0022 12.43 11.17 11.28 11.43 11.72 12.38 12.98 49.91 74.76 I-A-:i-01-1U-3 0023 13.02 11.21 11.35 11.39 11.44 12.38 13.67 50.46 74.76 I -A-X-01-U-3 0024 12.93 13.12 14.31 14.94 12.26 12.13 12.45 55.42 76.40 I-A-X-01-1/J7-3 0025 13.00 12.62 14.72 17.20 16.75 13.71 13.17 60.83 76.40 I-A-X-01-1/=u-3 0026 16.94 18.26 20.68 24.60 22.99 17.93 16.91 83.05 76.46 I-A-X-01-OU-3 0027 21.80 25.11 25.88 25.14 18.02 18.07 21.24 93.10 76.52 I-A-X-02-0D-1 0028 19.57 18.87 19.98 21.32 16.48 17.92 21.05 81.15 76.35 I-A-X-02-11,zU-2 0029 16.04 16.78 15.81 14.69 14.50 15.10 15.00 64.83 75.55 I-A-X-02-1u-2 0030 17.05 17.53 15.73 15.19 14.82 14.61 15.19 66.16 75.55 I-A-X-02-NU-2 0031 17.95 19.23 16.66 16.05 16.04 15.03 15.20 69.70 75.60 I-A-X-02-1/2U-2 0032 18.07 20.25 18.30 16.72 16.77 16.97 15.31 73.56 74.93 I-A-X-02-1/1U-2 0033 23.55 24.88 21.97 19.46 22.51 21.54 17.65 90.87 75.03 I-A-x-02-0D-2 0034 29.00 32.95 30.40 29.24 31.40 29.78 24.23 123.99 75.07 I-A-X-02-1/113-2 0035 22.00 19.02 23.02 24.57 30.54 28.90 24.76 103.57 79.57 I-A-X-02-IJ2D-2 0036 20.85 19.05 21.54 22.43 23.18 25.76 23.98 93.74 75.84 I-A-X-02-.Aí'1-2 0037 19.29 17.83 20.71 22.84 19.78 21.53 22.47 86.27 75.84 I-A-X-02-1D-2 0038 18.21 16.19 19.59 18.32 15.48 18.36 21.83 76.25 75.91 I-A-X-02-1izD-2 0039 17.14 19.91 20.96 23.07 20.55 15.29 14.98 78.85 75.76 I-A-X-02-2D-2 0040 18.65 15.75 18.11 17.19 19.89 21.10 22.14 79.52 75.71 I-A-X-02-21/2D-2 0041 17.95 15.55 17.29 17.42 20.13 21.64 21.40 78.59 75.71 I-A-X-02-3D-2 0042 17.58 21.18 20.07 19.87 17.30 14.86 13.24 74.09 75.94 I-A-X-02-33:2D-2 0043 16.10 14.83 15.23 15.71 18.39 19.37 18.60 70.47 75.94 I-A-x-02-4D-2 0044 17.46 16.78 15.78 16.33 18.83 20.22 19.58 74.70 75.28 I-A-X-02-5D-2 0045 12.50 15.26 17.71 19.81 19.45 18.26 15.69 70.87 75.28 I-Ia-X-02- j;2D-2 0046 12.69 14.25 16.67 18.23 18.13 17.78 15.68 67.63 76.68 I-A-X-02-3U-3 0047 12.05 14.18 16.15 17.38 17.31 16.64 14.52 64.46 76.68 I-A-x-02-2i2u-3 0048 12.40 14.28 16.07 17.21 17.15 16.86 14.70 64.77 76.68

_

ro u

(1) (2) ( ) (4) ( (6) ( ) (8) () (lo) (11) I-A-X-02-2U-3 0049 12.53 14.22 15.7 "1...2 1.7 1.. 14.86 64.11 7 I-A-x-02-1U-3 0050 12.42 13.71 15.30 16.22 16.14 15.99 14.69 62.25 76.68 I-A-X-02-1U-3 0051 12.88 13.68 15.21 16.18 16.10 15.99 14.90 62.50 76.68 I-A-X-02-)W-3 0052 12.72 13.90 15.29 15.91 15.82 15.40 14.72 61.79 76.68 I-A-X-021l2u-3 0053 13.86 14.89 16.21 16.61 16.06 15.96 15.72 65.10 76.68 I-A-X-02-%U-3 0054 14.81 16.21 18.35 18.85 16.33 16.42 16.87 70.70 75.68 I-A-X-02-OU-3 U055 23.64 31.30 26.76 27.57 28.84 27.76 20.18 111.60 75.65 I-A-X-02-OU-4 0056 21.01 33.20 29.63 28.14 28.14 28.42 25.99 116.62 75.65 I-A-X-02-0U-4 0057 17.09 15.17 19.79 22.60 25.78 24.28 27.00 90.97 75.65 I-A-X-03-OU-1 0058 16.85 22.40 21.36 20.12 22.28 19.11 19.01 85.22 75.80 I-A-X-034411-2 0059 .21.01 21.44 20.32 20.44 20.36 24.02 26.26 92.69 75.58 I-A-X-03-OD-2 0060 3304 35.93 30.32 27.33 27.30 29.37 29.55 128.25 75.58 I-A-X-03-W)-2 0061 26.32 31.67 31.01 32.22 30.84 27.19 22.38 121.48 75.58 I-A-X-03-1/2D-2 0062 18.98 19.20 21.91 23.96 26.03 26.02 21.75 95.03 76.10 1-A-X-03-71+D-2 0063 17.52 17.19 18.62 19.38 19.31 20.26 19.14 79.05 76.10 1-A-X-03-1D-2 0064 16.57 19.64 19.65 20.42 20.43 20.46 17.56 81.04 76.10 I-A-X-03-11AD-2 0065 17.46 17.01 15.78 14.50 15.01 15.52 13.53 65.45 76.10 I-A-x-03-11/21)-2 0066 11.64 13.03 14.61 14.76 16.39 14.89 12.92 59.13 76.10 I-A-X-03-2D-2 0067 11.32 12.17 13.34 13.72 15.02 13.15 12.15 34.67 75.21 I-A-X-03-4-2 0068 11.72 12.54 12.95 13.31 13.25 11.43 11.22 52.00 75.21 I-A-X-03-3D-2 0069 10.26 11.16 12.97 13.83 14.67 12.45 11.59 54.57 75.21 I-A-X-O3-3zD-2 0070 11.36 13.54 14.83 13.58 12.56 13.56 11.39 54.57 75.21 I-A-X-03-4D-2 0071 12.81 13.67 12.44 11.45 11.17 13.19 13.68 53.15 7521 I-A-X-03-5D-2 0072 10.24 10.43 11.35 13.49 13.t5 13.61 12.13 51.06 75.21 I-A-x-03-3U-3 0073 11.17 11.19 11.75 13.61 14.21 14.55 13.15 53.95 77.i1 1-A-X-03-3U-3 0074 10.00 11.69 13.00 14.42 14.41 13.42 11.58 53.28 76.21 1-A-X-03-21/2U-3 0075 9.92 12.03 12.76 14.37 13.57 12.99 11.13 52.24 76.65 I-A-X-03-2U-3 0076 11.33 11.65 11.36 11.89 12.12 13.48 12.65 50.78 75.84 I-A-X-03-11/21)-3 0077 11.96 12.15 11.61 12.08 12.11 13.82 12.87 52.06 75.84 I-A-X-03-1U-3 0078 11.96 12.19 11.94 12.44 12.61 14.43 13.18 53.34 75.84 I-A-x-03-j4u-3 0079 10.44 11.20 11.61 13.93 13.85 14.13 13.98 53.60 77.49 I-A-X-03-3X-3 0080 13.14 12.61 9.88 13.26 13.63 16.07 14.72 56.10 76.16 I-A-X-03-1P't0-3 0081 12.18 13.99 15.13 19.65 19.60 17.59 15.70 68.39 76.16 I-A-X-03-OU-3 0082 19.15 22.76 25.09 29.79 29.67 28.86 24.54 108.04 76.16

-

Ñ ,-

(1) (2} ( ) (4) (8) t } (10) (11) z-A-h-03-OU- o0 3 17.0 27.27 2. 9. 9 30.65 30.52 33.95 29. ó 5 110. 93 íÉ 7 .1 I-A-x-04-0U-1 0084 14.11 14.22 21.50 23.80 23.16 22.02 21..44 83.81 75.02 I-A-X-04-3,W-2 0085 20.20 19.38 22.91 26.72 26.59 24.56 20.01 95.75 76.30 I-A-X-04«.14:1J-2 0086 22.54 22.05 30.03 36.24 31.15 27.05 20.75 113.36 76.30 1-A-X-04-0U-2 0087 29.53 36.55 36.70 38.55 33.31 31.79 30.86 142.16 76.30 1:-A-X-04-3)0-2 0088 27.55 30.01 36.69 42.60 30.91 26.74 23.80 130.58 75.62 I-A-X-0440-2 0089 15.03 14.23 15.50 18.97 22.04 23.65 24.15 79.61 75.62 1-A-x-04-,40-2 0090 1.5.73 15.39 18.45 19.37 18.21 16.27 16.73 71.99 75.62 1-A-x-04-1D-2 0091 13.31 13.73 17.48 19.15 18.51 18.63 18.70 71.91 76.47 I-A-X-04-1i'-0-2 0092 12.66 12.15 13.73 15.51 16.14 16.44 17.43 62.47 76.47 I-A-X-04-2D-2 0093 15.85 16.61 16.84 15.51 14.28 14.12 14.33 64.47 76.58 1-A-X-04-21'wD-2 0094 11.04 12.24 13.80 14.04 12.98 12.27 11.90 53.24 75.98 1-A-X-04-3D-2 0095 9.39 9.90 11.48 12.11 11.75 11.29 10.93 46.24 75.97 1-A-X-04-3",:0-2 0096 8.55 8.93 10.40 10.98 11.61 10.96 10.64 43.29 75.97 I-A-X-04-4D-2 0097 8.99 9.12 9.77 10.39 11.72 11.76 11.82 44.36 76.47 I-A-A-04-.513-2 0098 9.91 10.81 12.17 12.28 11.61 10.89 11.13 47.48 75.89 1-:.-x-04-51/21)-2 0099 9.56 8.96 10.51 12.65 13.85 12.98 12.82 49.00 75.89 I-A-X-04-3U-3 0100 9.14 9.5o 11.67 13.16 12.52 11.85 11.98 48.12 75.89 1-A-x-04-2r'}U-3 0101 10.30 11.50 12.95 12.70 12.62 12.65 12.22 51.16 75.27 1-A-x-04-2U-3 0102 10.66 11.70 ,12.78 12.93 13.32 13.12 12.58 52.47 75.23 I-A-X-04-11/2U-3 0103 10.97 11.97 13.21 13.94 14.60 14.52 13.82 56.18 75.28 I-A-X-04-1U-3 0104 11.59 12.78 14.20 14.50 15.08 14.26 14.08 58.28 75.28 I-A-X-04-RU-3 0105 11.30 12.29 13.84 14.48 14.51 14.34 14.49 57.50 75.28 I-a-x-04-3u-3 0106 11.90 1;.47 14.81 15.06 14.93 14.17 14.60 59.73 75.28 I-A-X-04-M-3 0107 13.30 14.37 17.81 20.41 20.19 18.77 18.31 74.30 75.28 I-A-X-04-0u-3 0108 20.59 22.89 23.46 25.30 25.77 28.74 29.31 106.30 75.68 1-A-X-04..3637-3 0109 22.12 23.04 27.05 28.88 28.65 27.13 25.22 .109.97 75.68 I-A-x-04-0i7-4 0110 19.93 18.36 22.33 31.33 31.06 33.36 29.36 112.21 75.87 I-A-x-05-0u-1 0111 18.96 20.83 24.29 29.35 30.08 28.89 25.45 106.64 75.04 I-»A-x-054ii-2 0112 17.68 15.99 17.88 19.70 31.83 18.11 16.74 83.88 75.55 1-A-x-05-0U-2 0113 29.62 35.79 34.13 33.97 32.76 30.83 29.68 137.96 75.55 I-A-X-0540-2 0114 19.23 18.75 29.06 34.37 32.60 32.77 31.82 120.88 75.55 1-A-:X-05-¡ï?D-2 0115 20.46 19.92 23.05 28.53 28.36 28.90 26.42 106.79 75.55 1-A-X-ç35-1..D-2 0116 16.62 13.00 14.20 19.60 19.44 18.52 19.07 73.16 75.55 I-A-X-05-2D-2 0117 14.37 13.56 15.70 18.79 17.00 15.94 14.62 66.75 76.41 I-A-X-05-3D-2 0118 14.15 12.74 12.40 12.27 12.24 12.87 13.07 53.93 76.29

) (6) (

:

T

:

.

N

)

(1) (2) (3) (4) ( (6) (7) (8) (9) (10} (11) I-A-X-05- 4D-2 0119 12.56 12.22 12. 6 13.30 13.24 12.30 11.61 53.49 76.29 I-A-x-05- 5D-2 0120 13.10 12.77 14.42 15.50 15.06 14.91 14.00 60.63 76.34 I-A-X-05- 6D-2 0121 11.65 11.79 11.69 11.27 11.46 10.93 11.33 48.88 76.08 I-A-X-05- 2U-3 0122 12.32 12.32 12.11 11.47 11.52 10.95 11.82 50.31 76.08 I-A-X-05- 1U-3 0123 12.19 12.04 11.75 11.34 11.36 10.77 11.61 49.42 76.08 I-A-X-05- AU-3 0124 16.58 16.88 16.61 15.74 15.79 14.83 16.39 68.77 76.08 I-A-x-05- au-3 0125 27.86 27.54 27.38 25.78 30.23 24.36 26.63 115.66 76.08 I-A-x-05- AD-3 0126 24.99 24.77 24.25 23.21 23.25 22.11 24.09 101.58 76.08 I-A-X-05- jz1)-3 0127 18.29 18.31 18.12 16.94 17.42 16.32 17.62 74.97 76.09 I-A-x-05- 1D-3 0128 15.67 15.70 15.15 14.40 14.60 13.86 15.12 63.69 76.52 I-A-X-05- OD-4 0129 28.48 28.67 27.62 26.53 26.81 25.26 27.49 116.31 76.52 I-A-x-06- OU-1 0130 20.90 20.79 20.69 19.83 20.04 19.15 20.47 85.48 76.52 I-A-X-06- 1U-2 0131 17.25 18.52 18.58 17.51 17.85 16.66 17.46 74.62 76.52 I-A-x-06- ;2U-2 0132 19.59 19.88 18.89 17.66 17.64 16.50 18.49 77.50 76.52 I-A-x-06- OD-2 0133 38.91 39.86 38.85 35.66 35.96 33.86 38.38 157.52 76.52 I-A-x-06- %D-2 0134 37.16 37.46 36.83 33.75 34.42 32.48 36.77 149.93 76.52 I-A-x-06- 14D-2 0135 35.02 35.04 34.41 31.53 32.03 30.06 34.99 140.42 76.52 I-A-X-06- 1D-2 0136 14.56 14.20 14.19 13.33 13.42 12.79 14.05 58.17 76.52 I-A-x-06- 2D-2 0137 11.76 11.78 11.55 10.94 10.90 10.46 11.26 47.39 76.52 I-A-x-06- 3D-2 0138 10.77 10.80 10.60 10.08 10.07 9.62 10.51 43.65 76.52 I-A-x-06- 4D-2 0139 10.19 10.31 10.08 9.73 9.86 9.41 9.97 41.90 76.52 I-A-x-06- 5D-2 0140 9.33 9.33 9.26 3.88 8.94 8.62 9.14 38.39 75.80 I-A-x-06- 3U-3 0141 9.09 8.97 8.90 8.56 8.66 8.47 8.84 37.17 75.80 I-A-X-06- 2U-3 0142 9.91 10.11 9.91 9.58 9.71 9.37 9.46 41.13 75.80 I-A-x-06- 1U-3 0143 14.86 14.84 14.18 13.64 13.70 13.17 13.74 59.32 75.80 I-A-x-06- AU-3 0144 17.56 17.57 17.79 16.31 16.48 15.50 17.45 71.69 75.80 I-A-x-06- 0D-3 0145 32.09 39.10 38.39 35.08 35.84 33.70 40.09 153.42 75.80 I-A-x-06- AD-3 0146 34.12 32.23 33.23 31.31 31.45 29.83 32.50 135.74 75.80 I-A-x-06- AD-3 0147 31.65 31.84 30.46 28.89 29.03 27.88 31.26 127.49 75.80 I-A-x-06- 1D-3 0148 13.81 13.85 13.51 12.74 12.99 12.43 13.32 59.98 75.80 I-A-x-06- OD-4 0149 19.93 20.53 19.55 18.52 18.19 17.16 19.52 80.59 75.80 I-A-Y-D1- 0-1 0150 17.36 15.41 15.19 17.16 17.53 18.53 20.86 74.91 65.81 I-A-Y-01- 1/2U-2 0151 24.44 26.33 18.03 16.61 16.19 16.96 20.53 85.15 64.97 I-A-Y-01- OD-2 0152 25.84 23.61 21.94 22.83 31.03 32.48 33.20 116.88 64.25 I-A-Y-01- 3.D-2 0153 20.58 22.81 22.35 28.52 29.96 28.61 28.87 111.23 64.25c\

-.

.

.

,

,y . ,... .., : , r.., _.,.

-

(1) (2) ' (3) (4) (5) (6) (7) (8) (2) (10) (11) 0154 25.53 28,13 21.14 20.69 23.78 24.56 25.20 103.52 65.68

:L-A-Y-01-1ll-2 0155 19.61 22.49 20.82 19.00 18.10 18.50 19.80 84.60 65.63 l'-A-Y-01-2ll-2 0156 18.40 19.96 20.21 18.54 16.92 16.61 '17.43 73.40 65.17 I-A-Y-P1-3D--2 0157 17.90 16.64 15.46 15.32 15.45 15.72 16.86 69.48 65.17

0158 24.56 25.15 20.00 18.72 13.70 20.91 22.60 92.10 65.17 0159 27.68 28.64 24.31 21.02 22.53 23.59 27.29 107.13 65.17

I-A-Y-01-OU -3 0160 34.28 36.19 31.00 29.75 33.53 35.61 33.32 142.79 65.09 0161 18.52 19.20 15.22 14.40 15.10 17.75 20.03 73.43 65.09

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I-B-x-05-3U-3

I-B-x-o6-i/aU-3

I-B-x-06-4zU-3

I-B-Y-01-1/2D-2

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I-B-Y-01-i2U-3 0295 14.07 13.97 13.83 13.26 13.41 12.92 14.11 56.95 72.34

I-13-Y-Ol-%,U-3 0296 16.36 16.03 16.23 15.36 15.16 14.56 16.18 67.73 72.38

I-B-Y-01-OD-3 0297 27.55 27.51 26.82 25.63 25.77 24.44 27.10 113.94 72.36

I-B-Y-01-OD-8 0298 22.60 22.72 22.18 21.27 21.13 20.24 22.31 94.06 71.05

I-B-Y-01-D-B 0299 24.57 24.47 23.94 22.72 22.57 21.84 24.18 101.30 71.08

I-B-Y-01-1/2D-8 0300 20.14 20.12 19.62 18.92 18.97 18.18 19.69 33.63 71.08

I-B-Y-01-iD-8 0301 16.85 16.85 16.68 15.96 15.83 15.18 16.42 70.15 71.08

I-B-Y-01-2D-8 0302 13.39 13.41 13.01 12.37 12.29 11.92 13.05 55.15 71.08

I-B-Y-01-3D-8 0303 12.51 12.55 12.07 11.60 11.60 11.13 12.03 51.48 71.08

I-B-Y-01-%J-9 0304 13.57 12.60 12.36 11.75 11.52 10.94 12.04 51.66 71.08

I-B-Y-01441-9 0305 15.57 15.54 15.33 14.29 14.08 13.38 15.01 63.64 71.08

I-B-Y-01-OU-9 0306 21.38 21.47 21.30 20.22 19.91 19.24 21.32 89.33 71.08

I-B-Y-02-OD-1 0307 31.05 38.79 39.68 39.81 33.42 30.12 31.09 150.40 73.10

I-B-Y-02-OD-2 0308 33.43 30.11 25.94 26.56 28.21 26.63 29.45 123.57 73.07

I-B-Y-02- j`kD-2 0309 27.57 26.22 27.36 26.64 25.93 28.25 31.56 119.32 72.46

I -B-Y-02-1/12D-2 0310 26.93 23.50 24.39 24.11 23.36 24.15 24.34 105.30 72.46

I-E-Y-02-1D-2 0311 20.20 16.39 17.34 18.72 18.62 17.32 19.39 78.91 72.46

I-B-Y-02-2D-2 0312 19.54 17.55 18.09 18.72 16.49 16.51 16.86 76.30 72.46

I-B-Y-02-3D-2 0313 17.33 16.38 16.64 16.26 12.81 13.33 16.33 67.26 72.46

0314 16.81 15.69 16.25 15.48 13.31 14.55 17.42 67.59 72.46

I -B-Y-02-;YU-3 0315 17.66 17.02 17.51 17.07 15.56 15.78 18.58 73.48 72.46

I-B-Y-02-OD-3 0316 24.35 24.95 24.19 23.78 23.33 22.86 25.99 104.47 72.46

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I-B-Y-02-1/2D-8 0319 22.68 21.62 22.18 20.77 20.69 22.78 23.47 95.07 72.46

I-B-Y-02-1D-8 0320 17.78 17.66 17.09 15.82 15.69 16.17 18.43 73.31 72.37

I-B-Y-02-2D-8 0321 18.34 17.40 17.49 16.00 13.88 15.48 16.67 71.22 72.37

I-B-Y-02-3D-8 0322 15.31 14.44 14.82 15.17 14.52 13.74 14.13 63.11 72.37

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I-B-Y-02-OU-9 0325 23.58 21.88 21.81 21.09 22.28 24.33 23.16 97.70 71.74

I-B-Y-03-OD-1 0326 33.05 32.53 32.22 30.27 30.48 28.69 32.53 13541 72.79

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(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) III-A-X-06-4D-2 1038 5.22 4.76 5.66 6.62 6.25 6.42 6.93 25.58 74.62 III-A-X-06-5D-2 1039 6.19 5.49 5.61 6.39 6.86 7.66 8.72 28.67 74.62 III-A-X-06-3U-3 1040 7.11 6.22 6.4o 7.36 8.64 9.71 10.68 34.29 74.62 III-=-.-X-O6-2U-3 1041 8.14 7.3o 7.6o 8.30 10.30 11.46 12.56 40.11 74.62 III-A-X-06-1U-3 1042 9.48 9.29 9.38 10.12 12.44 13.94 14.79 48.54 74.62 III-A-X-06-i>U-3 1043 10.84 10.77 10.80 11.36 14.26 15.85 16.82 55.41 74.62 III-A-X-O6-OD-3 1044 14.75 16.14 14.84 14.33 14.48 15.85 16.53 65.35 73.96 III-A-X-06-i?D-3 1045 13.51 13.92 13.98 16.05 16.92 17.24 15.11 65.23 73.96 III-A-X-06-1D-3 1046 10.53 9.86 9.96 10.98 13.06 12.77 11.43 48.04 73.96 III-A-X-06-2D-3 1047 8.00 7.25 6.8o 6.91 7.19 7.32 6.90 30.80 73.96 III-A-X-06-3D-3 1048 6.80 6.58 5.88 5.13 4.85 4.94 5.20 24.08 73.96 III-A-x-06-4D-3 1049 6.88 6.7o 6.08 5.19 4.77 4.86 5.19 24.27 73.96

1050 8.00 8.20 7.6o 6.59 5.26 5.41 5.90 28.72 73.96 III-A-X-06-3U-4 1051 9.46 10.38 9.54 8.43 6.29 6.34 6.63 34.90 73.96 III-A-X-o6-2U-4 1052 9.73 7.51 6.76 6.07 7.40 7.81 7.63 32.35 73.96 III-A-X-O6-1U-4 1053 13.07 15.27 13.48 11.71 8.87 9.36 9.96 49.95 73.96 III-A-X-06-rU-4 1054 14.87 17.18 15.06 13.02 10.14 10.80 10.92 56.23 73.96 III-A-X-06-0U-4 1055 13.28 14.03 17.22 17.44 14.88 15.67 14.22 65.23 73.96 II-A-X-02-00-2 1056 12.28 12.57 9.40 8.28 8.87 10.93 11.47 44.30 45.12 II-A-X-02-1D-2 1057 10.15 10.72 10.49 10.30 9.20 8.99 8.44 41.02 45.12 II-A-X-02-2D-2 1058 7.81 7.70 8.28 8.83 8.46 7.90 7.38 33.84 45.12 II-A-x-02-3D-2 1059 7.37 7.64 8.15 8.36 7.96 7.56 6.56 39.21 45.12 II-A-X-02-5D-2 1060 7.08 7.14 7.02 6.74 6.32 6.44 6.20 28.19 45.12 II-A-X-02-2U-3 1061 5.73 5.23 5.15 5.11 4.82 5.01 5.52 21.96 45.12 II-A-x-02-1u-3 1062 4.82 4.46 5.07 5.40 5.21 5.31 5.44 21.44 45.12 II-A-X-02-0U-3 1063 12.41 12.84 10.95 9.63 9.53 11.78 12.67 47.91 45.12 II-A-X-02-OU-3 1064 16.06 16.37 12.91 11.32 14.89 13.31 12.20 58.38 45.12 II-A-x-02-1u-3 1065 8.63 7.82 7.47 6.70 6.40 6.03 7.14 30.20 105.25 II-A-X-02-2U-3 1066 8.27 7.75 7.014 6.77 7.01 7.33 7.33 31.86 105.25 II-A-X-02-4U-3 1067 10.70 10.53 9.60 8.11 9.09 8.96 8.61 39.46 105.25 II-A-X-02-3D-2 1068 10.02 9.98 10.46 10.91 9.73 9.01 8.29 41.23 105.25 II-A-X-02-2D-2 1069 13.23 12.95 13.58 14.14 14.36 13.40 10.94 55.72 105.25 II-A-X-02-1D-2 1070 12.59 11.73 12.66 13.40 14.53 15.31 13.74 56.66 105.25 II-ii-X-02-OD-2 1071 17.11 16.86 12.71 11.87 12.67 15.39 16.48 62.03 105.25

III-A-x-06-5D-3