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1 1 EEt+.fu{trsqTechnical standards of fan and pad green house/Polyhouse

SN Item General Specification

1 Size Area:560 mrLength:Multiples of 8 Meter+ 4 Meter.Ex.8x2+4.(Length is side along thegable or side along the truss lines)Width:Multiples of 4 Meter.Ex.4X2 or 4X3.(Width is side along the gutter orside along the Purlin lines)

2 Shape Aero Dynamic along all four sides with curvature shaped hockey pipes of 48.0

mm OD GI Pipes with a view to reduce the impact of wind and consequentdamage of Poly Houses Structure-Guffer Orientation - North South and may change according towind direction.-PAD should be in Wind direction and must have covered elevated balcony forshade.

3 Structure Hot Dip Galvanized Tubular Structure of BIS standards.

Galvanization of the structural members should not be less than300 GSM (Grams per square meter).

A Withstnad towind velocity

Structure should withstand to minimum wind velocity of 80.6

miles per/hr or 130 km/hr or 36 Meters per second.

Note: In case of high wind velocity areas, structure shouldwithstand wind velocity upto 94 miles per/hr or 150 kms/hr or 42

/Meter per second.

B Sizes ofstructuralmembers

the Members name Outsidediameter (mm)

Thickness(mm)

Wt permeter Ienght(kg)

Columns 76 2 3.7s

Top Purlins 48 (ridge) 2 2.30

Gutter Purlins 42143 (Center) 2 2.10

Top arches of the truss 42 2 2.10

Bottom chord of the

truss Horizontal (GI

pipes)

60 2 2.85

Top Chords and

trusses members

48143 2 2.3012.t0

Internal Bracings ofthe truss- pipe

structural members to

be fitted in plated

nuts, bolts and

washers withoutwelding

JJ

\

1.60

n

' -il& "..{ r'r,,".n ,

i ;!-..'; ,

rii}: . dfi '. '111

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%,ttt* ''. l' " ""'I .i;ir -.- .1-i. \

ffiT i,i,,.

2

o

Corridors/Balconies 1:60 2 2.8s

Curtain Runner 42 2 2.t0

Flap control pipe 21 2 1

Curtain shaft 27 2 1.30

Cross Bracing JJ 2 1.60

Note: Welded pipes should not be used ofr structures erection except bottom

pipe of 8 m lenght.

C Column 76 OD,2 mm thick

D Purlin 48 mm ODl2 mm thick at ridge and 42143 mm OD|Z mm thick for center

E Trusses Boffom horizontal 60 mm oDlL mmthick GI Pipe top chords and

truss members 48 mm OD/and 43 mm OD2.0 mm thickBracing 32 mm OD/1.8 mm thick GI Pipe structural members tobe fitted in plated nuts, bolts and washers without welding

F Clamps and NutBolts

Well compatible GI Clamps < 120 GSM,Zmmthickness

4 Grid size -8mx4m (Ideal size)

-Size can be less depending uponmore 8mx4m grid size

space availability but not

5 Balcony and

corridor

2 meter wide, vertical/curved pipe-60 mmODl2 mm thick GI Pipe with 32 mm

OD/1.8 mm thick horizontal GI pipe as supporting pipe as supporting pipe.

Area covered by corridors should not be included while calculating the area

under poly house

6 Foundation Pit size should be min 45 cm dia. Depth 75 to 90 cm orsuitably altered depending upon Ground strata/level so as toensure safety and stability of the structure even under extreme

wind conditions. Columns are fitted over ground "insets" and

bolted to insert pipe of 60 mm ODlZmm thick G/ pipe. Length of insert 120 to130 cm & filling the pit with l:2:4 concrete hand mixed with appropriate Grade

cement.Before doing the line out for the foundation, ensure that slope of greenhouse

ground along the gable should be 0o/o to loh and

along gutter min.l%o and max. 3%.If slope of ground exceeds

this limit then ask grower to do the land development and

maintain the slopes of the ground within the limits.Slope along the gable and gutter should be uniform. If developed ground has

filing depth more than 200 mm then ask grower to do the flooding of water over

the ground so that it should settle down. If the flooding is not done than there

are chances offoundation piercing into the ground after application ofstructuralload even foundation may dislocate.

7 Gutter Guffer should be made of Galvanized sheet of 2 mm thickness in trapezoidal

shape having 500 mm wide perimeter (Preferably of single length without joint)

Coil haVing 120 GSM Galvanization. It should be leak proof. Min l% slope

required for the gutter. Assure uniform slope to gutter to avoid stagnant water in

gutter to achieve maximum life of gutter.

Gutter Orientation - North - South and may change according to win direction.

-td be 4 to 4.5 meter from foundation formation level.

b) Gutter slope I to I.5o/o to be provided in civil structural work.

Ridge

height/center

height

Minimum 5 to 6.5 meter.

8 Fasteners

/Cold Galvanized well compatible M6 to Ml0 bolts & nuts 5011*

HOmm long with plain washers as per lequirement and wittfthe

I o -\

.:,rts-' :"ehf.;'"-/-}. -'

rji,r<:;'""" ',r',: ro;r :1::. .':

_,1,'! " i li.i.

tlr - '':

I 1i': - .^ -.-" :lr'l -tr'.it_

b"rt qr"tity ptitirtd.'tot hV& gbed anti-corrosiveness

9 Poly Film ilized at least there years. Thickness ofpolythene should be minimum 200 micron(0.2 mm)

Compulsory propertiesUV stabilization, Diffusion /Clear (light Transmission)

Optional Propertiesuv Blocking /Antivirus, Sulphur Resistant, Thermic, Anti drip, Anti Mist, AntiDustManufacturing processThree layer/ Five layer

10 Thermal Net 30 to 50% alluminate / thermal net as per requiremento Minimum 100GSMo Power operated crank mechanism should be provided for expanding

and retracting the shade net.

11 Poly Fixing C type profile made from Alloy Aluminum should have-high strength with lightweight-(approx 220-250 gm/rmtrs) smooth edges, Curve bottom proper for

7.25" to 3" pipes, Proper channel for spring and suitable for double spring

locking 0.9mm thick. Self-drilling screw should be fixed on profile every 40 cm

along the full length of the profile.

L2 Spring Insert A pta.tt" co"ted GI wire spring of 2.2 mm diameter, having good elasticity

should be used for longer life that transferring less heat to the cladding

materials as plastic films or shade net.

If we are using GI spring it is better to use a two inch strip of new poly film tobe placed over the main plastic in the profile and then lock it with GI profile.

This will help in longer life of the plastic as the rusted spring will not directly

come in contact with the main plastic.

All spring must end inside the profile. Any spring outside profile must be either

fixed inside or should be cut so that it does not damage the plastic in strong

wind as it will initiate all the plastic being pulled out of profile'

13 Entrance O*Ut" A*. entry Doors should be made of form FRP Sheets or polycarbonate

sheets. Opening and closing is either hinged or sliding Min. width of door

should be lm and min height 2M. The door area should have 50 mm PCC

Flooring over 75 mmthick sub base.

l4 Civil work Wall on fan side will be 35 mm thick and 80 cm high and wall on

pad side will be 23 cm on thick & 100 cm high from ground level

in cm 1.6 with required foundation. All the walls will be plastered in cm 1.4 on

top and sides.80 cm to lm wide and 10 cm thick footpaths made of cement concrete ration of1:2:4 should be provided as per the requirements.

15 Electrical

fittings

cordrit ard wiring as required for connecting light, fan, motor and pumping to

main electrical supplies.Preferably use copper wire to withstand the load of the electrical appliances ofIndian siandards.

16 Climate control

system

A Fan and Pad

System

-Numbers of Fan depends upon size of Fan-pad

of exhausting air volume in one minutes.house and it should be capable

- Exhaust Fans-50" however it depends upon size of fan-pad

louvers. 1.5 HP-3 phase ISI standard electric motor.

-Cellulose cooling pads of 1.8 meter height with 100 mmi150mm thickness

covering the area properly. PVC water distribution system screen/disc filtervalve and pumps etc.

-Control panel with manual operation, temp and humidity sensors.

-Thenecessarydieitalcontrollerwitl1sensorydevice@

house with

an

quat fy as per requirement should be provided to operate the fan & pad system

for controlling temperature & humidity inside the Green house.

B Fogging System -In consist of four way anti leak fogger 28 iph flow rate (Workingpressure should be mentioned at which we will be able to get required particle

size fogger spacing along the latetal and lateral spacing) and particle size, 80-

100 micron, l6mm lateral class-3 PVC pipe 6kglcm2, valves, filter, pump,

panel with volt meter, MCB, relay, temp and humidity sensor etc complete

application rate 3mm/hr.

ql \w'w. i,

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SN Item General Specification1 Type a Minimum top ventilation should be l0%o of total Polyhouse/Greenhouse

area and side ventilation depends on requirement of the climatic conditions.

Preferably saw tooth design or Even Span, Ridge & Furrow dependingupon suitabilitv for naturally ventilated poly-house/greenhouse.

a

2 Size Area: 1008 m'Length:Multiples of 8 Meter* 4 Meter.Ex.8X2+4.(Length is side along thegable or side along the truss lines)Width:Multiples of 4 Meter.Ex.4X2 or 4X3.(Width is side along the gutter orside along the Purlin lines)

3 Grid 8M X 4}./..2 Meter corridors/balcony along all four sides.If the area is < 250 Sq m then it is better to go for single spanqreen house

4 Shape To reduce the impact of wind and consequent damage togreenhouse structure; Green house will be aero dynamic alongall four sides with curyature shaped balcony pipes of 48mmODl2 mm thick G I oipes.

5 Strucuture Hot Dip Galvanized Tubular structure. Galvanization of thestructural members of BIS standards should not be less than 300 GSM (gramsper square meter)

6 Stability ofstrucuture

Structure should withstand to minimum wind velocity of 80.6 miles per/hr or130 Km/hr or 36 Meter per second.Note: -In case of high wind velocity zones, structures shouldwithstand wind velocity up to 94 miles per/hr or 150Km/hr or 42 Meter persecond.

7 Sizes ofstructuralmembers

the Refer sequence as

Members name Outsidediameter(mm)

Thickness(mm)

Wt per meterlenght (kg)

Columns 76 2 3.7s

Top Purlins 48 2 2.30

Gutter Purlins 42 2 2.t0

Top arches ofthe truss 42 2 2.t0

Bottom chord of the

truss

60 2 2.85

Internal Bracings of the

truss

aaJJ 2 1.60

Corridors/Balconies 60 2 2.85

Curtain Runner 42 2 2.t0

Flap control pipe 2t 2 1.80

Curtain shaft 27 2 1.30

Cross Bracing )5 2 1.60

Note: Welded pipes should not be used ofr structures erection except bottom

pipeof8mlenght.

8 Fixtures to joinsructural

members

Different type of frxtures are used to join structural members of polyhouses likebrackets, cleats, clamps, nut & bolts, washers, self -tapping & drilling screw etc.

The entire iron fixture should be gallanize d and strone-.,/n A

Technical standards of Naturally ventilatted green house/Polyhouse

$

enoush. >,

a) Brackets abd

cleasts

Made from the section like anlle, channel, I beams and should be coldgalvanized with minimum coat of 120 GSM

b) Clamps Different type of clams like 76160148142133 mm OD tull, 76160148142133 mm

OB half are used which should be made from min. 42 mm wide and 2.1 mm

tick GP coil having minimum 120 GSM Galvanization. Curtain clamp should

be made from high carbon steel strips of min 30mm wide and 0.8mm thick.

Such clamp should have proper spring action so that after fixing at the place

they should not change the location.

c) Nuts, bolt and

washers

From M12 to M6 Bolts, Nuts, washers should be used and they should be coldgalvanized with min.120 GSM coat.

d) Self tapping

and drillingscrew

These screw should be used to assure extra safety. Theyprevent dislocation of clamps from its place.Distance between tapping screw specially for fixing profile tosutter should be 30-40 cm.

9 Gutter Gutter should be made of Galvanized sheet of 2 mm thickness in trapezoidal

shape having 500 mm wide perimeter (Preferably of single length withoutjoint)Coil having 120 GSM Galvanization. It should be leak proof. Min 1% slope

required for the gutter. Assure uniform slope to gutter to avoid stagnant water ingutter to achieve maximum life of gutter.

Gutter Orientation -North - South and may change according to win dqqctlg!-a) Gutter Height Gutter height should be 4 to 4.5 meter from foundation formation level.

10 Ridge Height Ridge height should be 6 to 6.5 meter from foundation formation level.

11 Arches Overlap Minimum overlap of top arch over second (small) arch should be 600mm toavoid direct rain entrance into the greenhouse from the vent.

12 Foundation Pit size should be min 45 cm dia. Depth 75 to 90 cm orsuitably altered depending upon Ground strata/level so as toensure safety and stability of the structure even under extreme

wind conditions. Columns are fitted over ground "insets" and

bolted to insert pipe of 60 mm OD/2mm thick G/ pipe. Length of insert 120 to

130 cm & filling the pit with 1'.2:4 concrete hand mixed with appropriate Grade

cement.Before doing the line out for the foundation, ensure that slope of greenhouse

ground along the gable should be 0o/o to l%o andalong gutter min.lYo and max. 3%. If slope of ground exceeds

this limit then ask grower to do the land development and

maintain the slopes of the ground within the limits.Slope along the gable and gutter should be uniform. If developed ground has

filing depth more than 200 mm then ask grower to do the flooding of water over

the ground so that it should settle down. If the flooding is not done than there

are chances offoundation piercing into the ground after application ofstructuralload even foundation may dislocate.

13 Civil works Cement concrete 1:2:4 blocks of size 30 cm X 30 cm X 80cm for embedding

vertical pipe/poll in brick work for wall around poly house will be 23 cm thick,

0.5 meter high (0.3 m below GL and 0.2 m above GL) in cm 1:6 with 10 cm

thick with PCC 1:4:8 in foundation of wall. Wall willbe plastered in cm 1:4 on

top and sides.

80cm to 1m wide and lOcm thick footpaths made of cement

concrete ration of 1:2:4 should be provided.

t4 Curtain Opening In general temperature inside the poly-house is more than

ambient. To reduce the inside poiy-house temperature increase, silr{entilation,minimum 20o/o of floor area is necessary. \ ,/

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Minimum 1.5 m clear side curtain opening is required' Side

curtain should have min.200mm overlap to the bottom apron.

This overlap is necessary to avoid direct entrance of rain into the green house

and also to stop direct air entry in the nights'

15 Boffom Apron fo top tt " CO2 inside the greenhouse, bottom apron is necessary. It should

have min 0.6 m height from the ground and max 1.5 meter depending upon the

crop and climatic conditions.

t6 Doors Oo"tne boor Entry, Doors Should Be Made Of Form FRP Sheets or

polycarbonate sheets. Opening and closing is either hinged or sliding. Minwidth of door should be 1 M and min height 2 M. the door area should have 50

mm PCC flooring over 75 mm thick sub base.

t7 Top shadding

and side

shadding

Top shading can be done by using following material:a) Shading net: Shading net made from HDPE should be used.

The selection ofshade net depends upon the selection ofcropsgrown and the light spectrum. It should not be more than 50oZ

shade factor. It should be UV stabilized so that it should last long for min. three

years. GSM should be minimum 100. Opening and closing arrangement either

manual or auto should be provided to the shading net to increase its utility.b) Thermal screen/Aluminate: This is better option to create the shading. Itreflects the light back and by the means controls the temperature also. This

defuses the light also. This is made from HDPE with hot dip aluminium

coating. Minimum GSM should be 100 and minimum aluminium coating

should 25 micron. Opening and closing al'rangement either manual or auto

should be provided to the thermal screen to increase its utility.Side Shading:Shade net of 35% should be used to create side shading. This is useful to avoid

direct entry of sunlight into the poly-house/green house when curtain is open.

Minimum GSM should be75.orUse of 4Omesh UV stabilized insect proof net is also recommended to protect

direct entry of insects into the polyhouse/greenhouse. This should have

minimum 100 GSM weigh.The shade factor (opening) in colour shade net depends on the

spectrum of light through which light is passing through. So right kind of shade

net is major challenge that depends on growers choice as well to take advice

from the experts. The manually operated crank mechanism should be provided

for expending and retracting the shade net.

18 Polythene folyth*" "hould

be properly UV stabilized and prorated warranted for at least

three years. Thickness of poly.thene should be minimum 200 micron (0.2 mm).

Polythene quantity accommodate maximum 5.4 sq. meter area in its 1 kilogram

weight. (For example,5.5 mx 100 m polythene roll should have minimum

weight of 5.5 x 100/5.4: 101.85 kg or 4.5m x 100 m one roll should have

minimum weight of 4.5 x 100/5.4:83.33Kg.)Options in green house film:Compulsory properties:UV stabilization, Diffusion/Clear (Light Transmission)

Optional properties:uv glocking /Antivirus, Sulphur Resistant, Thermic, Anti Drip, Anti Mist, AntiDustManufacturing Process :

Three layer/Five layer

t9 'Aluminum

Profile/Poly

fixing

e typ" profile made from Alloy Aluminum should have-high

stren gth with I i ght wei ghl(app r ox 220 -2 5 0 gm/rmtrs) smooth

edges, Curve bottom proper for 1.25" to 3" pipes, Proper channel for spring and

suiiable for double spring locking 0'9nqm thick. Self-drilling lcre

n(\ a\1 rl

fixed on profile every 4icfrriiil.{o{gfog.trirtt length of the profile20 Spring Insert A plastic coated GI wire'spfiri[lbf 2.2 mm diameter, having good elasticity

should be used for longer life that transferring less heat to the claddingmaterials as plastic films or shade net.If we are using GI spring it is better to use a two inch strip of new poly film tobe placed over the main plastic in the profile and then lock it with GI profile.This will help in longer life of the plastic as the rusted spring will not directlycome in contact with the main plastic.All spring must end inside the profile. Any spring outside profile must be eitherfixed inside or should be cut so that it does not damage the plastic in strongwind as it will initiate all the plastic beine pulled out of profile.

2t Air Circulation

by air

circulating fans

In hot and humid climate, when ambient temperature andhumidity are in higher side, it is very natural that both thesefactors have a tendency to increase fuither inside a greenhouses. Under such condition 'air circulating fans' inside thegreen house will do a good job to reduce the harmful effect ofhigh humidity and temperature on plant. The increased air flow inside the plantcanopy reduces the leaf temperature anddisperses the high humidity around leaves, which maintain thetranspiration pull of crop. This will work best when coupled with exhaust fansthat will throw out the accumulated hot and humid air.In cool climate, during winter when the green house is heated,you need to maintain air circulation in such a way that temperature remainsuniform throughout the green house.Without air mixing fans, the warm air rises to top and cool airsettles around the plants on the floor. Duringrainy seasons.When humidity is high and high ambient temperature cools down due to rain,this air circulating fans may be used judicially to disperse the higher humidityaround plant canopy.Small fans with a cubic-foot-per-minute(ft3lmin) air-movingcapacity of one quarter of the air volume of green house aresufficient. Place the fans in diagonally opposite comers but outfrom ends and sides. The goal is to develop circular (oval)pattern of air movement. Operate fans continuously duringrequired period ofa day.

22 General

conditions

o Green house structural design should be sound enough to withstand windspeed of 130 km/hr.

.. The companies should be asked to get their structural design verified fromthe structural engineer because the proposed design is based on thefunctional requirements and field experience.

o The firm should guarantee for free maintenanceldamage to the structuralmaterial for One year.

o The firm should be able to construct the entire green house within eightweeks of the issue of work order.

1 i qDtc Ers(Specification of Agri net house

SN Item Specification

I Size 3956 m'

2 Shape Flat topaJ Withstand to wind

velocity .Structure may be design to withstand wind velocity upto 104 Km/hrand 120Km/Hour per hrs in high wind velocity zong./

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4 Foundation 2 mm thickness GI'Pipe( compatible with columns, length 1.2 m

5 Main Column Size 60.OD, Thickness 2 mm, Wt per length 2.85 kg, length -4 m

6 Purlins Purlin GI pipes-size 42143 OD/thickness 2mm, Wt per length

2.0012.10kg length -4m purlin members-33132 mm OD|Z mm

thickness, Wt. per length 1.60 kg

7 Corner Size 60 OD, Thickness 2 mm, Wt. per length 2.30kg,length 0.15m

8 Four way pipe couplers Size 48 OD, Thickness 2 mm, Wt. per length 2.30kg,length-O.15m

9 Five way pipe couplers Size 48 OD, Wt. per length 2.30kgThickness 2mm,length-O.15m

10 Nut Bolts Size 3/8"

11 Grid size 4x4,8x4,4x6 (m)

l2 Gable lenght 4.0 m

13 Center height a Flat Structure -4mHut /dome type structure - Centre height -4m, side height -2.5 m

a

I4 Aluminum Profile C Epe Aluminum profile to fix shade net to the structure by means

of self tapping screws. Weight of aluminum profile is200-220 gml

meter. Self Drilling Screw should be fixed on profile every 40 cm

along the full length of the profile.

15 Spring insert A coated spring I preferable compared to cold galvanized

spring as a coated spring transfer less heat to the plastic and thus

enhances the life of the plastic.If we are using GI spring it is better to use a two inch strip of new

poly film to be placed over the main plastic in the profile and then

lock it with GI profile. This will help in longer life of the plastic as

the rusted spring will not directly come in contact with the main

plastic. Wire material should be high carbon spring steel with spring

action.

t6 Shade Net UV stabilized, ranging from 30% to maximum 75% GSMshade depending upon the crop, made up of ISl/applicablenational standard, white/green/ black/suitable colour.

t7 Door Polycarbonate/pol1'thene sheet door with lm widths and2m heightand another door of lmX2 m Box section frame is embedded inside

for the strensth.

18 Anti Room Anti-room of size 4mX3 m attached to net house.

t9 Foundation/ Civil work Cement concrete 1:2:4 block of size 40cm X 40 cm X 90 cm

for embedding vertical polVpipe of shade net, subject torevision as per requirement of site.

20 Over slope I to l.5oh

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