INST

ALLA

TION

INST

RUCT

IONS

(CON

TROL

)

Type nos. 52 261 -52 266

Type nos. 52 442 – 52 443.xxxxN5

Type nos. 52 030 – 52 036.xxxxN5

Electric actuators

2/16

TABLE OF CONTENTS1.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2. Electricoutfit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2.1. Motorswitching 1.2.2. Dynamicbrake 1.2.3. Localcontrol 1.2.4. Feedbackpositiontransmitter 1.2.5. RegulatorZP2.RE5 a)Description b)Technicalparameters1.3. Connectionofregulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.3.1. Mainsconnection 1.3.2. Low-voltageconnection1.4. Regulatorsetting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.4.1. Adjustableparameters 1.4.2. Functionofpush-buttonsSW1andSW2 1.4.3. ParametersP1-P4 1.4.4. P5-Auto-calibration1.5. Regulationregime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.5.1. Operationanderrormessages 1.5.2. RelayOK1.6. Auxiliaryfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.6.1. FunctionTest 1.6.2. Reset 1.6.3. Settingback-upparameters 1.6.4. ParametersBACKUP1.7. ServiceprogramZP2RE5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0

Diagramofelectricwiring

IncaseoftechnicaldataofelectricactuatorsMODACT MON, MOP, MONJ, MTN, MTP, MPS ControlnotgiveninthisSupplement,theprovisionsoftheInstallationInstructionsofMODACT MON, MOP, MONJ, MTN, MTP, MPSapply.

Electric Motor Actuating RegulatorConnecting

actuator terminalboard connector

MONJ 1-phase

- - P0913-E P0941-E

BMO - P0914-E P0942-E

MON,MOP - - P0947 P0953

MTN,MTP3-phase

BMO - P0948 P0954

MPS - ZP2RE5 P0949 P0955

52261-52266 BMO ZP2RE5 P0950 P0956

3

1. GENERALAscomparedwith theclassicalactuators, theelectricactuatorsMODACT MON, MTN , MPS in theversion

Controlarefittedwithcontrolcircuitsthatneednotbeinstalledintoswitchboardsandinterconnectedexternally.Theirinterconnectionisincorporatedintheactuator.Inthisway,agroupofactuatorscanbefedbysinglethree--phasedistribution.

TheactuatorofversionControlalwaysincludestheelementofmotorswitching(contactors,contact-less)and,optionally, itcanalsobe fittedwith theregulatorZP2RE5,electro-dynamicbrake, localcontrolblockBMOandpositiontransmitter.

These elements are mounted in the terminal box of the actuator. Standard elements of the mechanical boardremaininginthecontrolboxaretorque-andposition-limit,andsignallingswitches,torqueblocking,andpositiontran-smitter.

Powerconductors3x400Vandsignalconductorsfromthesuperiorsystemareintroducedthroughcablebushingstotheactuatorterminalboardor,optionally,theyareconnectedbytheconnectorHarting.

1.2. ELECTRIC OUTFIT1.2.1. Switching of electric motor

The actuators in variants Control are fitted with built-in reversing contactor combinations.These are assembled oftwocontactorsandanover-current relay.Thecombinationalso includesmechanicalblocking thatpreventsbothcontac-torsfrombeingclosedatthesametime.Thiscould,forinstance,happenincaseofwrongconnectionofjumpersontheterminal board.The blocking is not dimensioned for long-term action.The over-current relays protects the electric mo-toragainstover-loadingandisdimensionedwithrespectto itsoutput.Accordingtotheactuatorversion,thecontactorsarecontrolledbytheregulator,change-overswitchof localcontrolorexternal input.Controlvoltageis230V/50Hzasastandard;itissuppliedviacontactsofpositionand/ormomentmicro-switches.Thus,thesemicro-switchesneednotbeledoutoftheactuator.

1.2.2. Dynamic brake

Thebrake isanoptionalaccessory to theactuatorsMONControl.Afteropening thecontactor, it inducesdynamicbrakingmomentintheelectricmotorlastingforseveraltenthsofsecond.Itreducesdramaticallytherun-downtimeandregulationisthusmoreprecise.Whentheactuatorisinastandstillnobrakingmomentisexerted.

TheactuatorswithoutregulatorarefittedwithautonomousbrakeBAM-002.Foritsfunction,itrequiresauxiliarycontactsofthecontactorsandauxiliarycontactoftheover-currentrelay.Itisdimensionedforelectricmotors3x230/400V,outputupto550W.

TheactuatorswithregulatorZP2RE5arefittedwithsimplercontrolledbrakesBR2.Theyareinterconnectedwiththeregulatorthatprovidesimpulseforaction.

Accordingtotheelectricmotoroutput,correspondingvariantischosen:BR2 550 ofoutputupto550W,BR 2.2 ofoutputupto2.2kW.

Ifoutputshigherthan2.2kWaretobebraked,electricmotorsofspecialversionwithanelectromagneticbrakeshouldbeused.

1.2.4. Feedback position transmitter

Positiontransmittersareoptionalaccessoriesoftheactuators.Foractuatorswithoutregulators,resistancetransmitter(2x100ohm),currentpassivetransmitter4–20mA(CPT1Az),

orcurrentactivetransmitter4–20mA(DCPT+DCPZ)canbechosen.ForactuatorswithregulatorZP2RE5,transmitter0/4–20mAbroughtoutfromaconnectoroftheregulatorJ3canbeused.

Thetransmitterisgalvanic-isolatedfromothercircuitsoftheregulatorandfedfromthesourceDCPZ.

1.2.5. Regulator ZP2.RE5

a) DescriptionThebasicpartoftheregulatorZP2.RE5isamicrocomputerwithcontrolprogram,programmedinitsinternalmemo-

ry.ThemicrocomputerincludesA/Dconvertersforprocessingthecontrolandfeedbacksignals.Theregulatorprovidesforautomaticsettingof theactuatoroutputshaftdependingon thevalueof thecurrentcontrolsignal.The regulator

4

comparesthevalueofthecontrolsignalwiththevalueofthefeedbacksignalfromthepositiontransmitter.Incasearegulatingdeviationisfound,theregulatoractivatestheoutputsignalsFOorFZcontrollingtheactuatorrununtiltheoutputshaftissetintothepositioncorrespondingtothecontrolsignalvalue.

Note:The regulator sets the position; however, it does not influence the rate of resetting. This is given by the type and version of the actuator.

Theregulatoralsomonitorssomeprocessstatesandsignalizesdetectedfailures.Theregulatorparameterscanbesetbythepush-buttonsSW1andSW2,and/orbythecomputerwithservicepro-

gram.ThecomputerisconnectedviaacommunicationmoduletotheconnectorJ7.ThesetparametersarestoredinthememoryoftheEEPROMtype,sothatswitchingoffthefeedingvoltagedoesnotdamagethememorycontent.

b) Technical parametersFeeding voltage: 230V+10%-15%,50–60HzRegulator linearity: 0.5%Regulator insensitivity: 1–10%(adjustable)

Input signals – double-value (N / 230 V):UDRIVE ControlphaseforoutletsFO,FZ,protectedbyfuseF1.6ATEST1,2 ActivationofregimeTESTMO,MZ StatesofactuatorlimitswitchesTP Conditionofmotorthermalprotection

Input signals - analog:Controlsignal: 0/4–20mAFeedbacksignal: Currenttransmitter4–20mA

(forinstanceDICONTCPT1Az)

Push-buttonsSW2,SW1

Connectorforde-velopment

purposesJ6

LEDdiodesD2red

D1orangeD3green

CommunicationconnectorJ7

SignalforbrakeJ5

ConnectorTESTJ4

Connectoroffeedbacksignal(PWM)J3

LEDdiodeD4Green–opensRed–closes

ConnectorforcontrolsignalJ1

Connectorforcurrentandresistance

transmitterJ2

Supplyandcontrol

connectorJ8

Fig.1- ZP2.RE5 overall view

5

Output signals - double-value:FO,FZ Controlphase,closingcontactsofrelay5A/230VRelayOK Signalizationoffailure,change-overcontact5A/230VBRAKE Controlsignalofbrake

Output signal - analog:Signalizationofposition Galvanic-isolatedpassivetransmitter0/4–20mA,externalfeeding

15–30V,loadimpedancemax500ohm.Signalization:D1(yellow) setting/failuremessageD2(red) setting/failuremessageD3(green) feedingD4(green) driveopensD4(red) drivecloses

Error messages: RegimeTEST Controlsignalmissing(onlywhensignal4–20mAisused) Actuatorwasswitchedoffbylimitswitchinotherthanlimitposition Errorofpositionsensor ThermalprotectionofmotorTPactivated Actuatorisunderlocalcontrol

Response to failure:RegimeTEST Errormessage+actuatorintopositionaccordingtosettingP2Errorincontrolsignal Errormessage+actuatorintopositionaccordingtosettingP2Errorinpositionsensor Errormessage+actuatorstopFailureofthermalprotection Errormessage+actuatorstop

Adjustable elements: communicationconnector(forconnectiontoPC)2xpush-buttonforsettingpa-rameterwithoutcomputer

Range of working temperatures: -25°Cto+75°CDimensions: 75x81x25mm

1.3. CONNECTION OF REGULATORInthefactory,theactuatorsMODACT ControlwiththepositionregulatorZP2.RE5arewiredandtestedwiththepo-

sitionfeedbackand,therefore,theyarestable.Iftheactuatorisinitsbalancedpositionandisdeflectedfromthispositionbyanexternalaction(forinstance,byahand-wheel)theregulatorbringsitautomaticallybacktothisposition.

Incasetheactuatorisconnectedtothesequenceofphasesoppositetothatforwhichithasbeensetandtes-ted,itsbehaviourwillbecomeinstable.Theoutputshaftisshiftedintoeitherofitslimitpositionsand,onreachingit, theactuator isnotswitchedoffas, inthiscase,thelimitmicro-switchactsonthecontactorformotionintheoppositedirection.Thevalveisthusexposedtothemaximumtorquethattheelectricmotorisabletoexert.Theloadlastsuntilthemotorisswitchedoffbythethermalrelay.Theactingtorqueishigherthanthesetratedtorqueandthevalveortheactuatorcanbedamaged.

After the actuator is connected to feeding voltage, it is always necessary to check whether it is sta-ble and regulates in a required sense, and whether the drive is correctly switched off by pertaining limit micro-switches,

Iftheactuatorisinstableitshouldbeimmediatelystopped,forinstance,bychangingthelocalcontrolblockBMO“Loca-l”/”0”/”Remote”totheposition“O”.IftheactuatorisnotfittedwithBMOthemotorcanbestoppedbypressingtheredpush--buttonO/lonthethermalprotection.Withcertaintypesofprotections,themotorwillonlystopforthetimewhenthepush--buttonispresseddown.Afterreleasing,itwillrestart.

ATTENTION! Even after this stopping, the actuator circuits are under voltage. Before any works on the actuator, the feeding voltage must be switched off!!

Thechangeinthephasesequencecausinginstablebehaviourcanalsohappenduringrepairsandmodificationsinthedistributionofthree-phasevoltageforfeedingactuators!

6

1.4. REGULATOR SETTINGForanerror-freefunctionoftheregulator,thelimitswitchesoftheactuatormustfirstbesetandconnectedintothe

controlcircuit,andthepositionsensormustbeadjusted.Iftorque-limitswitchesareusedaslimitswitchesmakesurethattheactuatorisabletoexertrequiredtrippingtorque.

Only then, can the regulator be set and Auto-calibration carried out. Auto-calibration of the actuator should beaccomplishedonavalveinstalledinthepipingalreadyfilledwithaprocessmedium.Afterfillingtheprocessmediumintothepiping,propertiesofthesystemcouldchangeinsuchawaythatAuto-calibrationwouldhavetoberepeated.

1.4.1. Adjustable parametersTheregulatorparameterscanbesetbythepush-buttonsand/orwiththecomputer.Incaseofthepush-buttonsetting,itispossibletosetthefollowingparameters(seeFig.2Graphicalrepresentation):–Currentcontrolsignal(P1)–ResponsetosignalTESTandlossofcontrolsignal(P2)–Insensitivityofregulator(P3)–Regulationmethod(P4)

Usingcomputer,thefollowingparameterscanalsobeset:–ResponseofrelayOK–Outputcurrentsignalofposition(increasing,decreasing).–ExtendedselectionP2(ResponsetosignalTEST...)bythepossibilityofmovingtothesetposition.–ExtendedselectionP4(Methodofregulation)bythepossibilityofmovingtothesetposition(Opn,Zpn).Thecomputercanalsobeusedformonitoringactivityoftheregulator.Theserviceprogramisdescribedinparagraph1.7.

Fig.2- Diagram of push-button control.

Režim nastavení ZP2.RE5RegimeSettingZP2.RE5

Reg

ime

Reg

ulat

ion

POSITION

Itcanonlybesetwithcomputer

Itcanonlybesetwithcomputer

Auto-calibration

Theparameter"Auto-calibrationnotcarriedoutwasset"

Theparameter"Auto-calibrationcarriedoutwasset"

7

Aftersettingtheparametersusingthepush-buttonsorthecomputer, it isalsopossibletostarttheP5Auto-calibra-tion.The Auto-calibration is an automatic process during which the regulator scans other necessary parameters and,incaseofanerror-freeoperation,willstoretheminthememory:

–Checkingofthepositiontransmitterandsenseofrotationoftheoutputshaft;–ShiftingoftheshafttoitslimitpositionOpenandClosedandrecordingthevaluesfromthepositiontransmitter;–Measuringofinertiaoftheshaftforbothdirectionsofrotation;–FindingoutandrecordingofactivelevelofsignalsTESTandthethermalprotection.

BeforestartingtheAuto-calibration,thelimitswitches(position-and/ortorque-)oftheactuatormustbeconnectedandset,andthepositiontransmitteradjusted.Iftorque-limitswitchesareusedasthelimitswitchesitmustbeverifiedthattheactuatorisabletoexertnecessarytrippingtorque.

TheAuto-calibrationshouldalwaysbestartedafterachange inconditions influencingactivityof the regulator - forinstance,thechangeinadjustingthelimitswitchesoftheactuatororthechangeinmechanicalpropertiesofthevalve(tighteningofpacking,replacementofvalve,etc.).

1.4.2. Function of push-buttons SW1 and SW2

Withthepush-buttonsSW1andSW2,wecancarryoutalloperationsettingsoftheregulator.Thepush-buttonSW1isusedforlistingthroughrespectiveparametersandthepush-buttonSW2forchoosingvalueofaparameterfromtheoptions.Bylongpressingofthepush-buttonSW2,thechosenvalueoftheparameterisstoredintheme-mory.Longpressingofthepush-buttonSW1changestheregimesRegulationandSetting.TheprocedureisshownintheGraph;theparametersaredescribedinthetableinpar.1.4.3.and1.4.4.

Abbreviations used:Shortpressingofthepush-button:SW1 CyclicchoiceofparametersP1 – P5SW2 Cycliclistingthroughvaluesofselectedparameter

Longpressingofthepush-button,untilbothwarninglightsD1andD2litup(ca2s):SW1 (L) Switching-overbetweentheregimesSettingandRegulation.SW2 (L) StoringofselectedvaluesoftheparametersP1 – P4intomemory.InP5,ithasafunctionofstartingtheAuto-calibration.

1.4.3. Parameters P1 – P4

Parameter D1 (yellow)

D2 (red)

Value of parameter Note.

P1Control signal

1x

1x 4–20mA2x 0–20mA3x 20–4mA

4x 20–0mA

P2Response tosignal TEST

and to failure

2x

1x opensPositioncannotbesetbypush-buttonsbutonlywithcomputer

2x closes3x drivestop4x movestoposition

P3Regulator

insensitivity3x

1x 1%2x 2%... …

10x 10%

P4Way of

regulation4x

1x OPK,ZPK OxxopenZxxclosed----------------xPKlimitpositionxMtorquexPnsetposition(canonlybesetwithcomputer)

2x OM,ZPK3x OM,ZM4x OPK,ZM5x OPn, Zpn6x OM, Zpn7x OPn, ZM

NotestotheparameterP4:OPKandZPK-Regulation“toposition”;theactuatorwillstopwhenthecontrolandfeedbacksignalsareequal.OMandZM -Regulation“totorque”;closetothelimitvalues(forthecontrolsignal4–20mA,thesearevalueslowerthan

4.2mAandhigherthan19.8mA),theactuatorwillnotstopwhenthecontrolandfeedbacksignalsareequal,butitgoesonmovinguntiltheparticularlimitswitchisactivated.Inthiswaythevalveistightlyclosed.

OPn and Zpn - Set positions; chosen positions into which the actuator is shifted in case of a requirement for fullopeningorclosing.Thesepositionscanonlybeenteredwiththecomputer.

8

1.4.4. P5 - Auto-calibration

TheAuto-calibrationbeginsbyshiftingthepositioninthedirectionOpen.Inordertopreventanerror,itisrecommen-dedtopreset theactuator intoan intermediateposition(theactuator isnotswitchedoffbyeitherof the limitswitches)sufficientlyremotefromthepositionOpen.

ParameterD1

(yellow)D2

(red)Value of parameter Note

P5 Auto-calibration

5x no

Here,thenamelimit switchmeanstheswitchwhichhasbeensetbytheParameterP4.

SW2(L)

litup litup A.proceedswithouterrors

5x

3xA.startatlimit switch,failureoflimit switch

4x errorinconnectionoflimit switch

5x error in connection or faulty currentpositionsensorCPT

7x wrong direction of rotation, R positionsensorconnectedinoppositeway

IfP5hasbeenchosenthewarninglightD1isblinking5x,D2isoff(seethe1strowofthetable).BypressingSW2(L)theAuto-calibrationcanbestarted(seethe2ndrowofthetable).DuringtheAuto-calibration,D1andD2arepermanent-ly liton(seethe3rdrowofthetable)until theprocessisterminated.If theAuto-calibrationhasbeenunsuccessfulD2informsaboutthedetectederrorbythenumberofblinking(seetheremainingrowsofthetable).

After a successful completion, the values of the measured parameters are stored in the regulator memory.ThesuccessfulAuto-calibrationincludestwopossibleprocedures:

-Beforestarting,theparameter“Auto-calibrationnotcarriedout”wasset(newactuatorfromthefactoryorafterente-ringback-up/defaultparameters);aftertermination,thewarninglightD1isblinking5xandD2goesoff.TheregimeRegulationischosenbypressingSW1(L).

-Beforestarting,theparameter“Auto-calibrationcarriedout”wasset;aftertermination,thewarninglightsD1andD2gooffandtheregulatorchangesoverintotheregimeAutomaticRegulation

1.5. REGULATION REGIMETheactuatorresponsestochangesinthecontrolsignal.Incaseofanerror-freeoperationD1andD2areoff.

TheregulatorsignalizesdetectederrorsbythewarninglightD2(seethetable)andbyactivationoftherelayOK.

1.5.1. Operation and error messages

Message D1(yellow)

D2(red) Stateortypeoffailure Note

Operation no no Error-freeoperation

Error no

1x RegimeTEST

Aftertheerrorhasbeenrepaired,theresponsetotheerrorwillcease(assetinP2)andtheactuatorchangesoverintotheregimeRegulation

2x Controlcurrent4–20mA<3mA

4xThelimitswitchinanintermediateposition(10-90%)activated*)

5x Errorinpositionsensor

6x TPactivated

8–10x Incorrectoperationdata

*) Limit switch – position- and/or torque-limit switch connected in such a way that it stops the actuator moving in the given direction. During the operation, the state of the limit switch assigned to the selected sense of rotation is monitored. If this switch trips the actuator in a position different from the limit one (as determined during the Auto-calibration), the regulator will evaluate it as an error. This error can arise, for instance, in case that the torque-limit switch is connected as a limit switch and the valve seizes or jams in an intermediate position during the operation.

9

1.5.2. Relay OKTherelaycanworkineitherofthetworegimes:• Combinederror;contacts(terminals36,37)willcloseincaseofanyerror• Errorcode;contacts(terminals36,37)willclosealwayswhenD2(red)isliton-errorcodeblinkingTheregimescanonlybeinterchangedwiththecomputer.Theregime“Combinederror”isusuallysetinthefactory.Intheerror-freestate,thecoiloftherelayOKisconnectedandthecontactsconnectedtotheconnectorJ8.3-J8.2

(terminals35,36)areclosed.WhentheregulatorresponsestoafailurethecoiloftherelayOKisdisconnectedorbeingdisconnected,andthecontactsconnectedtotheconnectorJ8.3-J8.4(terminals36,37)areclosedorbeingclosed.

1.6. AUXILIARY FUNCTIONS

1.6.1. Function TestByconnecting24V–230Vtotheterminals30and31,theactuatorwillshiftintoapredefinedstategivenbysetting

oftheparameterP2.TheactuatorwillshifttothestategivenbytheparameterP2alsoincaseofthelostcontrolsignal.

1.6.2. Reset

ItisappliedincaseofasuspicionofasoftwareerrorandforreleasingtheregulatorinanerroneouscourseoftheAu-to-calibration.ThefunctionResetconsistsinshort-timeswitchingofftheregulatorfeeding(ca20s,toallowfordischargingthefiltrationcapacitorsinthesupplysource)andrestarting.

1.6.3. Setting back-up parameters

If the regulatorcomes intoastate tobecancelled (for in-stance, after a larger number of parameters has been chan-ged)thesystemcanbereturnedtothebasicfactorysetting:

SwitchofftheregulatorfeedingPressSW1andSW2Switchon the regulator feedingandhold thepush-buttons

presseddownuntilthewarninglightsD1andD2litup(ca2s).Releasethepush-buttonsandtheregulatorwilltransfertothe

statewhenD1(yellow)isblinkingcontinuouslyandD2(red)isoff.By pressing the push-button SW1(L) until D1 and D2

areliton(ca2s)theregulatorwillchangeitssettingbythestoredparametersback-upand,after releasing thepush--button,itwilltransferintotheregimeSetting.

By pressing the push-button SW2(L) until D1 and D2are lit on (ca 2 s) the regulator will change its setting bythe stored parameters DEFAULT, as recommended bythemanufactureroftheelectronicpartand,afterreleasingthepush-button,itwilltransferintotheregimeSetting.

1.6.4. Parameters BACKUP

P1Controlsignal 4–20mAP2ResponsetoTEST stopP3Insensitivity 2%P4Typeofregulation OPK,ZPKFunctionofrelayOK combined(!!canonlybechanged

withcomputer!!)LevelofsignalTEST active0(!!canonlybechanged

withcomputer!!)LevelofsignalTP active1(!!canonlybechanged

withcomputer!!)Signalizationofposition increasing

Note*):The parameter “Auto-calibration not performed” will be stored in the memory together with the new parameters.

This results in the fact that the regime Setting cannot be abandoned before the Auto-calibration is performed (see Fig. 2 Graphical Representation, page 6). It is necessary to select the menu P5 and press SW2(L). After termination of the Auto-calibration, the regime Regulation can be entered by pressing SW1(L).

Switchoffpowersupply

Switchonpowersupply

D1andD2liton

PressSW1(L)

andSW2(L)

ReleaseSW1(L)andSW2(L)

D1(yellow)blinking

SW1(L) SW2(L)

Regime*)

Setting

ParametersBACKUP(ZPA)willbestoredintheregulatormemory

ParametersDEFAULT(EHL)willbestoredintheregulatormemory

10

1.7. SERVICE PROGRAM ZP2RE5

Main window of the program

Monitoring –display of operation data of the drive withregulator

Parameters –display of the regulator parameters, storingofdefaultorback-upparametersandstartingofAuto-calibration

Bottom status line

–stateofcommunicationwiththeregulatorandsetserialport

–versionoftheregulatorfirmware

–serialnumberofdriveanddateoftheregulatorassemblytothedrive

–serial number and date of production of theregulator

–servicemodeoftheprogram

Program menu

File –workwithparameters

Open –readingparametersfromthefileandtheirdis-playinthewindowService

Stor –reading actual parameters from the regulatorandtheirstoringinthefile

Print –reading actual parameters from the regulatorandtheirprint

End –terminationofprogram

Motor –controlofthedrivemotor

Service –overviewoftheregulatorparameters

(theirchangeandrecordintheservicemode)

ImportanceofparametersisgivenintheprogramHelp.

Setting –parametersof theprogram (language, serialport,regulatoraddress)

Help –callingofcontext-sensitivehelpandinformati-onontheprogram.

Moredetailed informationonrespectivedataandcontrolcomponentsintheprogramwindowscanbeobtainedby:

–pressingShift+F1;

–choosing the item “What is it?” in the Helpmenu;

–pressing the right push-button of the mouseabovetheselectedcomponent;

–pressingthequestionmarkontheupperbarof the windows followed by clicking the leftpush-buttonofthemousewithcursor(questi-onmark)onselecteddata.

11

J1 - control signalJ1.1 PE additionalearthingJ1.2 -IN -controlsignalJ1.3 +IN +controlsignal

J2 – position sensorJ2.1+UR resistanceJ2.2RIN resistanceJ2.3-UR resistanceJ2.4+24V currentJ2.5IIN current

J3 - position transmitterJ3.1+UJ3.2IoutJ3.3-UJ3.4notused

J4 - input TEST (24 V - 230 V)J4.1TEST1J4.2TEST2

J5 - output of brakeJ5.1brake1J5.2brake2

J6 – development

J7 - communication

J8 - power connectorJ8.1 FO controloutlet“open”J8.2 OK contactofrelayOK(NO)J8.3 OK contactofrelayOK(COM)J8.4 OK contactofrelayOK(NC)J8.5 MZ checkinginput“close”J8.6 N notusedJ8.7 UCTL phase230Vforcontrol outletsFO,FZJ8.8 FZ controloutlet“close”J8.9 N regulatorfeeding230V(neutral)J8.10 MO checkinginput“open”J8.11 TP checkinginput“thermalrelay”J8.12 UREG regulatorfeeding230V(phase)

ListofsignalsonconnectorsofregulatorZP2RE5

12

Type number A B C D E F

52030 500 325 255 307 90 200

52031,52032 630 382 255 316 120 355

The dimensions are in millimetres. The given dimensions are maximal.

Note:*) - The actuators Control in protective enclosure IP 55 (MODACT MON, MONJ, MTN, MPS)

are supplied without cable bushings – the bushings are available on request (the threads in the therminal board: 3 x M20 x 1,5; 1 x M25 x 1,5).

- The actuators Control in protective enclosure IP 67 (MODACT MOP, MTP) are always supplied with cable bushings (3 x M20 x 1,5; 1 x M25 x 1,5).

Locationanddimensionsoftheterminalbox

(MODACT MON Control)

Localcontrol

Externalprotectiveterminal

bushingsorthreads*)

Electricmotorinterconnection48

150

25

DF

E

A

B C

13

Terminalbox

(variantwithregulatorZP2.RE5andbrakeZP3-BR)

Note:Setting out of the terminal box, number and marking of terminals differs according to specific version of the actuator.

Legend

(1) KO –contactorfordirection"open

(2) KZ –contactorfordirection"close"

(3) F –thermalrelay

(4) I/0 –testingpush–button

(5) ZP2.RE5 –electronicpositionregulator

(6) GS –sourceofgalvanicallyseparatedoutputsignal

(7) FT –supplymainsfilter

(8) BR2 –dynamicbrake,controlled

(9) BMO –localcontrolblock

(10)M/D –change–overswitch"Local/"0"/"Remote"

(11)OTV/ZAV–change–overswitch„Open"/"0"/"Close"

7

5

10

6

11

8

4

2

1

3

9

OFFAUSVYPNUTO

REMOTE LOCAL

ORT

MÍSTNÍDÁLK.

FERN

STOP

14

Legend to wiring diagrams MODACT Control:

SQ1(MO) –torque–limitswitchfordirection"open"

SQ2(MZ) –torque–limitswitchfordirection"close"

SQ3(PO) –position–limitswitchfordirection"open"

SQ4(PZ) –position–limitswitchfordirection"close"

SQ5(SO) –signallingswitchfordirection"open"

SQ6(SZ) –signallingswitchfordirection"close"

KO –contactorfordirection“Open”

KZ –contactorfordirection“Close”

F –thermalrelay

BAM–002 –dynamicbrakenon–controlled

BR2 –dynamicbrakecontrolled

BMO –blockoflocalcontrol

SA1(M/D) –change–overswitchLocal/0/Remote

SA2(OTV/ZAV) –change–overswitchOpen/0/Close

BQ1,BQ2(V1,V2) –resistancepositiontransmitter

CPT1Az –currentpositiontransmitter

analag–adjustable

DCPT –currentpositiontransmitter

digital–adjustable

DCPZ –power–supplysourceofposition

transmitterr

EH –anti–condensationheater

Optional accessories:

BlockoflocalcontrolBMO

Positiontransmitter –resistanceV1,V2

–currentpassiveCPT1Az

–currentactiveDCPT+DCPZ

–withouttransmitter

SignallingswitchesSO,SZ

Electric motors used:

The actuators MODACT MONJ 52 030 – 52 032 Cont-

rol arefittedwithsingle-phaseelectricmotorsswitchedby

built-incontactors.

TheactuatorsMODAT MON, MOP 52 030 – 52 036, MTN,

MTP 52 442 – 52 443,andMPS 52 261 – 52 266 Cont-

rolarefittedwiththree-phaseelectricmotorsswitchedby

built-in contactors or, in addition, controlled by regulator

ZP2RE5..

1-phasemotor

3-phasemotor

Open

Open

Close

Close

15

P0913-E

výstupnípoloha

ovládacífáze

DCPT DCPZ

CPT1Az

WiringdiagramofMODACT MONJ Control electricactuators–contactors

P0914-E

WiringdiagramofMODACT MONJ Control electricactuators–contactorsandblockoflocalcontrol

výstupnípoloha

DCPT DCPZ

CPT1Az

BMO

– terminal board

– terminal board

Outletposition

Outletposition

ControlvoltageO C

1-phasemotor

1-phasemotor

O C

CO

16

WiringdiagramofMODACT MONJ Control electricactuators–contactors

A1A1KO KZ

A2 A2

15

33 34

36351312 15 16 17 18 19 20 21 22 23 24 25 26 27 2833 34 32 33 34 38 39 40

+

bílá

rudá

2 214141 221 14 21 2 4

PEN L1

SQ1(MO)

SQ2(MZ)

SQ3(PO)

SQ4(PZ)

SQ5(SO)

SQ6(SZ)

Polohavýstup

(V1) (V2)BQ2BQ1

-+

CPT1

P0941-E

L- L + - U + U U-U+

DCPZDCPT

kzko1 3 5

642

1 3 5

2 4 6

U1 Z2 U2

Z1 C C

+

ZAVOTV

LN

ovládací fáze

1f motor

EH

MONJ

MONJ

mA

mA

Outletposition

Controlvoltage

P0942-E

WiringdiagramofMODACT MONJ Control electricactuators–contactorsandblockoflocalcontrol

A1A1KO KZ

A2 A2

1542

33 34

36351312 15 16 17 18 19 20 21 22 23 24 25 26 27 2833 34 32 33 34 38 39 40

+mA

bílá

rudá

2 214141 221 14 21 2 4

PEN L1

SQ1(MO)

SQ2(MZ)

SQ3(PO)

SQ4(PZ)

SQ5(SO)

SQ6(SZ)

Polohavýstup

(V1) (V2)BQ2BQ1

-+

CPT1

P0942-E

L- L + - U + U U-U+

DCPZDCPT

M/DOTV/ZAV

BMO

42

1 3 4

3 1

2

kzko1 3 5

642

1 3 5

2 4 6

U1 Z2 U2

Z1 C C

+

ZAVOTV

LN

1f motor

EH

MONJ

mA

MONJ

Outletposition

1-phasemotor

1-phasemotor

– connector

– connector

P0941-E

BMO

O C

O C

O/C

CPT1Az

CPT1Az

17

P0947

WiringdiagramofMODACT MON, MOP, MTN, MTP, MPS 52 261-6 Control electricactuators–contactors

brake

DCPT DCPZ

CPT1Az

WiringdiagramofMODACT MON, MOP, MTN, MTP, MPS 52 261-6 Control electricactuators–contactorsandblockoflocalcontrol

– terminal board

– terminal board

Outletposition

Controlvoltage

3-phasemotor

O C

PM0948

Outletposition

Controlvoltage

brake

DCPT DCPZ

CPT1Az

BMOO/C

18

WiringofelectricactuatorsMODACT MON, MOP, MTN, MTP, MPS 52 261-6 Control, –withcontactorsandregulatorZP2RE5

WiringofelectricactuatorsMODACT MON, MOP, MTN, MTP, MPS 52 261-6 Control, –withcontactors,BMOandregulatorZP2RE5

U1 V1 W1

A2

95

+ TEST(230Vac)

PEL1 L3L2N

Poloha

-IN+IN

mA

výstup

35 36 51 52

421 24 1

171612 13 14 15

1 2

10 11

řídíc

í sig

nál

0/4-

20m

A,

31

4 1 2

302423 25 6132 33 34 6021

21 4 1

1918 20

222

(PZ)SQ4

(PO)(MZ)SQ2 SQ3

(MO)SQ1

J3.2

+IN -INJ1

.2J1

.1

J3.3

PE FZ

J8.8

J8.1

0

J8.1

J8.5

TP MO MZ FO

J3.1

J8.1

1

J1.3

(SZ)SQ6

TEST

J4.2

J4.1

(SO)SQ5

OK

J8.3

J8.2

J8.4

4

1

2

21

22

53

6

1

642

53

22

21

J3

ZP2.RE5

J8

J5.2

J5.1

J4

J5

BR

ZDA

3f motor

EH

mod

ráhn

ědá

37

A2A2

KZKOA1 A1

F

U V WN

42 6

mod

ráhn

ědá

J1

J2

DCPT

+U

-UJ2.4

J2.3

INJ2.5

vložit propojkudo svorek "t1,t2"

Po nastavení,

t1 t2L- L + - U + U

+U

2 31

brzda4

BR2

ko

kz

DCPZU-U+

FT

ž/z

LNJ8.1

2J8

.9U

reg

Uov

lJ8

.7

Nre

g

P0949

připojit svodiče přepětí

Na cívky stykačů

BMO

U1 V1 W1

A2

95

(230Vac)TEST

ZP2RE5

62 4

N L2 L3L1 PE

N WVU

FA1A1

KO KZA2 A2

37

EH

3f motorBR

ZDA

J5

J4

J5.1

J5.2

J8

ZP2.RE5

J3

21

22

3 5

2 4 6

1

6

3 5

22

21

2

1

4

J8.4

J8.1

2

J8.9

Ure

g

J8.2

J8.3

OK

(SO)

J4.1

J4.2

TEST

SQ6(SZ)

J1.3

OTV/ZAV

J8.1

1

J3.1

FOMZMOTP

J8.5

J8.1

J8.1

0

J8.8

FZPE

J3.3

J1.1

J1.2

-IN+IN

J3.2

SQ1(MO)

SQ3SQ2(MZ) (PO)

SQ4(PZ)

22

2

2018 19

141 2

21 60343332 612523 24 30

214

31

0/4-

20m

A,říd

ící s

igná

l

1110

21

15141312 16 17

14 21 2 4

+

52513635

výstup

mA

+IN -IN

Poloha

Uov

l

31

2 4

DCPT

J1

J2

+U

-UJ2.4

J2.3

INJ2.5

vložit propojkudo svorek "t1,t2"

Po nastavení,

t1 t2

L- L + - U + U

+U

M/D

13

4 2

BR2

2 31

brzda4

ko

FT

mod

ráhn

ědá

ž/z

mod

ráhn

ědá kz

DCPZU-U+ LN

J8.7

Nre

g

P0950

připojit svodiče přepětí

Na cívky stykačů

P0950

P0949

Aftercompletionofmeasurement,

insertinterconnectionintoterminals“t1,t2”

Overvoltagedivertersareconnectedtothecontactorcoils.

Overvoltagedivertersareconnectedtothecontactorcoils.

Aftercompletionofmeasurement,

insertinterconnectionintoterminals“t1,t2”

Con

trol

sig

nal

0/4

-20

mA

Con

trol

sig

nal

0/4

-20

mA

OutletPosition

OutletPosition

3-phasemotor

3-phasemotor

brake

brake

BR2

BR2

BR

AK

EB

RA

KE

– terminal board

– terminal board

19

WiringdiagramofMODACT MON, MOP, MTN, MTP, MPS 52 261-6 Control electricactuators–contactors

3215

33 34

36351312 15 16 17 18 19 20 21 22 23 24 25 26 27 2833 34 32 33 34 38 39 40

+

+mA

mA

A2

95

bílá

rudá

kokz

62 4

EH

2

1

14

F

BA

M-002

532

1

64

98

97

4 6

3 5

22

21

31

32215

6 22

2 214141 2

331

2 432

1

21 14 21 2 4

U1 V1 W1

L3 PEN L2L1

SQ1(MO)

SQ2(MZ)

SQ3(PO)

SQ4(PZ)

SQ5(SO)

SQ6(SZ)

Polohavýstup

(V1) (V2)BQ2BQ1

-+

CPT1

P0953

L- L + - U + U U-U+

DCPZDCPT

ZAVOTV

LN

ovládací fáze

A1A1KO KZ

A2 A2

3f motor

MON, MTN

Outletposition

Controlvoltage

brake

P0954

WiringdiagramofMODACT MON, MOP, MTN, MTP, MPS 52 261-6 Control electricactuators–contactorsandblockoflocalcontrol

321542

33 34

36351312 15 16 17 18 19 20 21 22 23 24 25 26 27 2833 34 32 33 34 38 39 40

+

+mA

mA

A2

95

M/DOTV/ZAV

BMO

bílá

rudá

kokz

62 4

EH

2

1

14

F

BA

M-002

532

1

64

98

97

4 6

3 5

22

21

31

32215

6 22

2 214141 2

331

2 432

1

21 14 21 2 4

U1 V1 W1

L3 PEN L2L1

SQ1(MO)

SQ2(MZ)

SQ3(PO)

SQ4(PZ)

SQ5(SO)

SQ6(SZ)

42

1 3 4

3 1

2

Polohavýstup

(V1) (V2)BQ2BQ1

-+

CPT1

P0954

L- L + - U + U U-U+

DCPZDCPT

ZAVOTV

SA2 SA1LN

A1A1KO KZ

A2 A2

3f motor

MON, MTN

Outletposition

brake

P0953– connector

– connector

3-phasemotor

3-phasemotor

O

O

C

C

O/C

CPT1Az

CPT1Az

20

WiringofelectricactuatorsMODACT MON, MOP, MTN, MTP, MPS 52 261-6 Control, – withcontactors,regulatorZP2RE5

WiringofelectricactuatorsMODACT MON, MOP, MTN, MTP, MPS 52 261-6 Control, – withcontactors,BMOandregulatorZP2RE5

+

A2A2

KZKOA1 A1

A2

95

U1 V1 W1

TEST(230Vac)

kz

38 321534334039 36354645444241

62 4

N L2 L3L1 PE

F

EH

BR

ZDA

J5

J4

J5.1

J5.2

J8

ZP2.RE5

J3

21

22

3 5

2 4 6

1

6

3 5

22

21

2

1ko

4

J8.4

J8.9

J8.2

J8.3

OK

SQ4(SO)

J4.1

J4.2

TEST

SQ6(SZ)

J1.3

J8.1

1

J3.1

FOMZMOTP

J8.5

J8.1

J8.1

0

J8.8

FZPE

J3.3

J1.1

J1.2

-IN+IN

J3.2

SQ1(MO)

SQ3SQ2(MZ) (PO)

SQ5(PZ)

2141 2 214

0/4-

20m

A,říd

ící s

igná

l

2 14 22 4

výstup

+IN -INPoloha

1312 15 16 17 18 19 20 21 22 23 24 25 26 27 28

J1

J2

DCPT

+U

-UJ2.4

J2.3

INJ2.5

vložit propojkudo svorek "t1,t2"

Po nastavení,

t1 t2L- L + - U+U

+U

mod

ráhn

ědá

mod

ráhn

ědá

DCPZU-U+

FT

ž/z

LN

BR2

2 31

brzda4

11

3f motor

J8.1

2U

reg

Uov

lJ8

.7

Nre

g

připojit svodiče přepětí

Na cívky stykačů

mA

P0955

ZP2RE5

+

A2A2

KZKOA1 A1

282726252423222120191817161512 13

42

1 3 3 1

Poloha-IN+IN

výstup

421 24 11 2

řídíc

í sig

nál

0/4-

20m

A,

4 1 221 4 1 2

(PZ)SQ5

(PO)(MZ)SQ2 SQ3

(MO)SQ1

J3.2

+IN -IN

J1.2

J1.1

J3.3

PE FZ

J8.8

J8.1

0

J8.1

J8.5

TP MO MZ FO

J3.1

J8.1

1

OTV/ZAV

J1.3

(SZ)SQ6

TEST

J4.2

J4.1

(SO)SQ4

OK

J8.3

J8.2

J8.9

M/D

J8.4

BMO4

ko1

2

21

22

53

6

1

642

53

22

21

J3

ZP2.RE5

J8

J5.2

J5.1

J4

J5

BR

ZDA

EH

F

PEL1 L3L2N

42 6

41 42 44 45 46 35 3639 40 33 34 5 1 2 338

kz

(230Vac)TEST

U1 V1 W1

95

A2

P0956

J1

J2

+U

-UJ2.4

J2.3

INJ2.5

vložit propojkudo svorek "t1,t2"

Po nastavení,

t1 t2 +U

24

FT

mod

ráhn

ědá

ž/z

mod

ráhn

ědá

DCPZU-U+ LN

BR2

2 31

brzda4

3f motor

J8.1

2U

reg

Uov

lJ8

.7

Nre

g

připojit svodiče přepětí

Na cívky stykačů

mA

DCPTL- L + - U+U

ZP2RE5

P0955

P0956

Aftercompletionofmeasurement,

insertinterconnectionintoterminals“t1,t2”

Con

trol

sig

nal

0/4

-20

mA

OutletPosition

3-phasemotor

brake BR2

BR

AK

E

Aftercompletionofmeasurement,

insertinterconnectionintoterminals“t1,t2”

Con

trol

sig

nal

0/4

-20

mA

OutletPosition

3-phasemotor

brake BR2

BR

AK

E

– connector

– connector

Overvoltagedivertersareconnectedtothecontactorcoils.

Overvoltagedivertersareconnectedtothecontactorcoils.

21

SparepartsforMODACT MON, MOP, MTN, MTP ControlelectricactuatorsAscomparedwiththeactuatorsMODACTMON,MOP,MTN,MTPtheversionControlincludesthefollowingextraspareparts:

Name Type Storage number

ZPA Electronicregulator ZP2.RE5 2339610003

ZPA Supplymainsfilter FiltanaTS8111422 2339610076

ZPA FeedingsourceGS ZPT01 2340510394

ZPA Dynamicbrakenon-controlled BAM002 2334510008

ZPA Brake BR2550 2339610124

ZPA Brake BR2,2 2339610142

ZPA Resistance TR34268R 2337110355

GE Auxiliarycontactofcontactors MACL101AT 2335821062

GE Thermalrelay0,26–0,43A*) MT03C 2335821066

GE Thermalrelay0,43–0,65A*) MT03D 2335821067

GE Thermalrelay0,65–1A*) MT03E 2335821068

GE Thermalrelay0,85–1,3A*) MT03F 2335821069

GE Thermalrelay1,1–1,6A*) MT03G 2335821070

GE Thermalrelay1,35–2A*) MT03H 2335821063

GE Auxiliarycontactofthermalrelay MATV10AT 2335821064

Lovato Contactor 11MC9.01 2335821006

Lovato Mechanicalblockingofcontactors 11G321 2335821080

Lovato Auxiliarycontactofcontactors G320-1 2335821079

Lovato Thermalrelay0,3–0,5A*) 11RF9.05 2335826182

Lovato Thermalrelay0,45–0,75A*) 11RF9.075 2335826183

Lovato Thermalrelay0,6–1A*) 11RF9.1 2335826184

Lovato Thermalrelay0,9–1,5A*) 11RF9.1V5 2335826185

Lovato Thermalrelay1,4–2,3A*) 11RF9.2V3 2335826188

*)dependingoftheelectricmotorpower

tel.: +420321785141-9fax: +420321785165 +420321785167e-mail:zpa@zpa-pecky.cz

ZPAPečky,a.s.tř.5.května16628911PEČKY,CzechRepublicwww.zpa-pecky.cz

tel.: +420321785141-9fax: +420321785165 +420321785167e-mail:zpa@zpa-pecky.cz