INSTRUCTION MANUAL

SERIAL NUMBER: ____________________

Varimixer A/SKirkebjerg Søpark 6DK-2605 BrøndbyDenmark

P: +45 4344 2288E: info@varimixer.comwww.varimixer.com

SAP nr. 20060-1710Version 1.1 UKOriginal language "English"

EC - DECLARATION OF CONFORMITYMachinery Directive 2006/42/EC Annex II A

Manufacturer and party responsible for compiling technical documentation:

Company name:Address:Postal code:Phone number:

Hovmand A/SSandvadsvej 15DK-4600 Køge, Denmark+ 45 57 83 33 00www.hovmand.com

- hereby declare that the machine:

Designation:Type identification number:Serial number:

Mobile battery-powered lifterFlexlift INOXmini_______________________

- is manufactured in accordance with the Machinery Directive 2006/42/EC Annex II A.

The following directives and standards as well as technical reports have been applied, insofar as they havebeen found to be wholly or partly relevant in relation to the construction and design of the machine:

Directives: 2014/30/EC2014/35/EC2011/65/EC

Standards: EN/ISO12100: 2011EN/ISO/TR 14121-2: 2012EN 60204-1: 2016EN/IEC 63000: 2018EN/ISO3691-5: 2015DS/EN ISO20607: 2019

Authorisation of HOVMAND A/S, to prepare technical documentation and communicate information about thedevice, in response to any sufficiently motivated request from state authorities:

Køge 15/12-2021

Søren HovmandManaging DirectorHovmand A/S

DECLARATION OF CONFORMITYSupply of Machinery Safety Regulations 2008

Manufacturer and party responsible for compiling technical documentation:

Company name:Address:Postal code:Phone number:

Hovmand A/SSandvadsvej 15DK-4600 Køge, Denmark+ 45 57 83 33 00www.hovmand.com

- hereby declare that the machine:

Designation:Type identification number:Serial number:

Mobile battery-powered lifterFlexlift INOXmini_______________________

- is manufactured in accordance with the Supply of Machinery Safety Regulations 2008.

The following directives and standards as well as technical reports have been applied, insofar as they havebeen found to be wholly or partly relevant in relation to the construction and design of the machine:

Directives: Electromagnetic Compatibility Regulations 2016Electrical Equipment Safety Regulations 2016RoHS Regulations 2012:GB

Standards: BS/EN/ISO12100: 2011ISO/TR 14121-2: 2012BS/EN 60204-1: 2016BS/EN/IEC 63000: 2018BS/EN/ISO3691-5: 2015BS/EN ISO20607: 2019

Authorisation of HOVMAND A/S, to prepare technical documentation and communicate information about thedevice, in response to any sufficiently motivated request from state authorities:

Køge 15/12-2021

Søren HovmandManaging DirectorHovmand A/S

Table of content

1 Typographic convention 52 Specifications 63 General safety precautions during use 74 Exception of liability 85 Residual risks 86 Operating the lifter 96.1 Remote control - QC3 - 8 buttons 96.2 Shipping 96.3 Safety areas and distance 107 Construction and Materials 118 Batteries and chargers 129 Lifting equipment 139.1 Quick Clamp with turning unit - QC3 139.2 Light Indicator 149.3 Adjustments 149.4 Adjusting speed and Amps for gripping unit 1410 Maintenance and Inspection 1511 Disposal 1512 Cleaning instructions 1613 Resolving faults 1714 Electrical chart 1815 Spare parts 1915.1 Flexlift INOX mini - Complete 1915.2 Mast - Complete 2015.3 Mast 2115.4 Control box: 2215.5 Turning unit 2315.6 Tool 2415.7 leg set 2516 Dimensions 2616.1 Lifter dimension 2616.2 Tool dimensions 2717 Annual inspection 28

5

1 Typographic conventionThe following cautionary symbols may be used in the manual and / or on the lift.

Warning!This pictogram draws attention to the risk of personal injury.

Warning!This pictogram draws attention to the risk of personal injury.l There is a risk of getting your fingers crushed.

Warning!This pictogram draws attention to the risk of personal injury.l The lifter must not be used for lifting persons.

Warning!This pictogram draws attention to the risk of personal injury.l There should be no body parts below or near the lifting tool whenoperated up or down.

Warning!This pictogram draws attention to the risk of personal injury.l There should be no body parts on top of the front legs steel profile,when the lift is elevated or operated.

6

2 SpecificationsFlexlift INOX mini

Weight (kg) 83Height (mm) 1524Max load (kg) 50kgLifting speed (normal speed) 100 - 125 mm/sProtection class IP66Batteries 24V,18AHCharger 90 - 264V 47/63Hz – 2,5 AmpsCharging time 6 hours (80%) 8 hours (100%)Sound pressure level ≤ 70 Db(A)Vibration strength ≤ 2,5 m/s²

7

3 General safety precautions during useThe following guidelines must be observed and followed when using a lift, to prevent personal injury:

l Under no circumstances should the lift elevate more than specified on the label.l It is of most importance, due to personal safety, that the specified weight, load position,and height are respected and that the lift is not overloaded.

l The lift must not be used for lifting persons or live animals.

l No body parts near the sledge or tool at the mast or other lifting equipment when operatedup/down.

l Secure that there is no person below the load, tool and lift when operated.

l There should be no body parts on top of the front legs steel profile, when the lift is elevatedor operated.

l Only one person must operate the lift at a time.l The user must read and understand these instructions or must have them explained tothem before using the lifter.

l Only use the lift when operated on a hard-levelled surface during lifting or transportingloads.

l When transporting a cargo, the load should be lowered to the lowest possible position andsecured in order to ensure that the cargo cannot slide.

l Always secure the cargo on the lift when moving.l Not in use or storing, always ensure that the sledge is lowered to the lowest possible pos-ition and is free of any items or cargo.

l Operate and store in a clean, dry location with temperature from +5 °C to +40 °C.l Make sure that the tool is firmly attached to the sledge and no slack occurs in the bolt con-nection.

l The lifter is to be controlled at least once a year or according to laws, regulations, dir-ectives, working conditions and experience. The control shall be performed by the man-ufacturer or a skilled technician. Please check your local requirements.

l Do not lift or handle open containers containing corrosive fluids, harmful to people ifspilled.

l Industrial or commercial use only.l Indoor use only.l Do not use the lifter in explosive or flammable hazard environment.l Do not use or store in a corrosive environment.

8

4 Exception of liabilityl Hovmand cannot be held responsible for any modifications on the lift or attached equipment, not author-ized by Hovmand.

l Do only use original spare parts, otherwise Hovmand cannot be held liable for the function and safety ofthe lift.

l The lifter must only be serviced by a qualified technician, otherwise Hovmand cannot be held liable forthe function and safety of the lift.

5 Residual risksThere are residual risks for extraordinary wear, material or product failure due to great impact from col-lision, misuse, obstacle interference, blockade of driveways, etc.; e.g. a faulty wheel bearing, as a result ofa heavy collision.

Residual risk for personnel working with or around the lifterA: Do not use the lifter or tool with unstable, unbalanced load.B: No persons or body parts must be put under or near the tool.C: Do not put objects or limbs (feet, hands, fingers etc.) into any opening of the lifter or thetool.D: Do not put limbs (feet, hands, fingers etc.) in the front wheel.E: Do not put limbs (feet, hands, fingers etc.) in the back wheel.

Example:n Loadn Tooln Liftern Ground

9

6 Operating the lifter

6.1 Remote control - QC3 - 8 buttons

The remote control has 8 buttons, which operate as follows:

The remote control symbols

Button no. / Function Description Symbol Comments

1 Lifting The lifter will lift while the button ispressed ⇧ Normal

speed

2 Lowering The lifter will lower while the button ispressed ⇩ Normal

speed

3 Turning left (counter clockwise) ⟲4 Turning right (clockwise) ⟳5+6 Manipulator reduces / grips 2 buttons must be pressed at the same

time 17+8 Manipulator expands / eases grip-ping

2 buttons must be pressed at the sametime 2

6.2 Shipping

When shipping the lifter:l The sledge must be lowered to the lowest possible position and be free of any items orcargo.

l Fasten the lifter securely during transport.

10

6.3 Safety areas and distance

Safety when operating the toolThe operator must ensure that the tool is clear of obstacles before lifting, lowering or rotating.The operator must warn other personnel before lifting, lowering, rotating or using the tool.When lifting, lowering, rotating or using the tool, the operator must:- stand behind the wheels of the lifter as illustrated below (n A).- ensure that all other personnel are out of the danger zone as illustrated below(n B).

n Liftern Tool

n Safety area for operatorA Safety distance = 1500 mm

n Safety area for other personnelB safety distance = 3000 mm

11

7 Construction and MaterialsAll materials are suitable for use in pharma and food industry.

Part MaterialMast Electro polished stainless steel (1.4301 / AISI 304)Handle Electro polished stainless steel (1.4301 / AISI 304)Sledge Electro polished stainless steel (1.4301 / AISI 304)Front cover for mast Electro polished stainless steel (1.4301 / AISI 304)Remote Polyamide 6

Wheel frame Electro polished stainless steel (1.4301 / AISI 304)Front wheels PolyurethaneBack wheels Polyamide and Polyurethane

12

8 Batteries and chargersBefore using the batteriesNew batteries should always be fully charged prior to using.

Charge the battery pack dailyThe battery pack must be charged daily as total discharge can damage the batteries or shortentheir lifespan.

To charge the batteries:

1: Connect the charger to the lifter and the wall-plug.

The indicator changes to green after 1 to 6 hours, which corresponds to 80%charge.The battery pack is fit for use as soon as the green light is on.However, it is recommended to do a full charge, which takes approximately 8hours.

The charger automatically charges the batteries and switches to maintenance char-ging when the batteries are fully charged.

Safety when chargingUse only original charger. Check that the wires are in good condition, connect properly and cor-rect before applying power. Make sure there are no dirt or water in the plug.

The battery status indicatorThe lifter is equipped with a battery status indicator, which indicates the batterystatus when the lift button is activated.

n Red indicator: Batteries must be recharged immediately.n Orange indicator: The batteries are functionally charged.n Green indicator: The batteries are fully charged.

Safety when dischargedUsing discharged batteries means an extreme stress for the battery and should be avoided.

13

9 Lifting equipment9.1 Quick Clamp with turning unit - QC3The QC3 consist of a “scissor type” gripping unit and a turning unit.The QC3 is used to handle items up to 50 kg, which needs to be lifted and turned sideways.

The gripping unit can grip a load and hold it while it is lifted, moved and rotated.The turning unit can rotate the tool sideways.

QC3 - Quick Clamp with turning unit

SafetyDue to the risk of dropping the load through unintentional pushing a button on the remote con-trol, the opening and closing functions are operated with two buttons; i.e. both buttons mustbe activated simultaneously, in order to perform the desired operation.

There are risks of entrapment hazards, if the safety regulations for using the tools are notupheld.

The tool, pressure adjustment and grippers, needs to be suitable for handling the specific item.Do not handle items which you have not specifically made adjustments for, or settings to suit.

Before the turning unit is activated, control that the load is correctly held between the arms ofthe tool. This is done by ensuring that all contact areas of the tool are indeed in contact withthe load. Make sure that the load is lifted high enough, so that no collision between the legs,the floor or other obstacles and the load itself, can occur.

LED indicatorThe LED indicator lights up red when the gripping/closing function is activated, and once the tool is grippingthe item with the pre-set holding pressure, the LED indicator turns green.

AdjustmentsThe gripping pressure needs to be preset in the PLC settings, to suit the item that is handled.The rotational speed can be adjusted in the PLC settings.

Extra equipmentDifferent grippers can be mounted on the gripping arms depending on which equipment needs to behandled; see the separate section on grippers.

14

9.2 Light IndicatorThe LED indicator lights red during the Gripping / closing function, when the tool has gripped to the presetholding pressure, the LED indicator lights green.

9.3 AdjustmentsThe gripping pressure needs to be preset in the PLC settings, to suit the item that is handled.The rotational speed can be adjusted in the PLC settings.

9.4 Adjusting speed and Amps for gripping unit

Parameters should only be adjusted by skilled technicians, asimproper procedures may lead to insufficient clamping powerand/or irreversible motor damage.

The following parameters may be adjusted in the control box:

P3: Used for adjusting amps on gripping (clamping force)P4: Gripping speedP6: Turning speed

15

10 Maintenance and InspectionAll Hovmand products are designed for minimum maintenance, however some safety checks and pro-cedures are required.

Hovmand strongly recommends the following checks be carried out on a daily basis and before using the lift.Ensure that the lift is functioning as intended. If in doubt, do not use.l The lifter must be free of dirt or debris which could affect safe operationl Ensure all labels are present, without damage and are readable.l Ensure no sign of wear, miss sounds or visual defects.l Ensure bolts, nuts and rivets should not be loose.l Ensure correct operation of the brakes.l Ensure the lifter moves freely on its wheel and the castors.l Ensure control unit are in working order.

The yearly maintenance must be performed by a qualified technician.

The critical components listed below, must be replaced with the intervals stated, to make sure that the lifteris in safe, operational condition.

Critical components:

Please contact Hovmand for instruction on how to replace critical components.

Cam beltl Replace when / if any of the below points occur:

l Any sign of wear, visual cracks, or miscolour.l Under normal use (Use < 20 lifts per day, in average over a year), replace after 8 years.l Under intensive use (Use > 20 lifts per day, in average over a year), replace after 4 years.

One way bearingl Replace when / if any of the below points occur:

l Any sign of wear, miss sounds or visual defects.l Under normal use (Use < 20 lifts per day in average over a year), replace after 8 years.l Under intensive use (Use > 20 lifts per day, in average over a year), replace after 4 years.

11 Disposal

When disposing the lifter, make sure to sort the different materials by category, metal, elec-tronic waste, batteries etc.. Make sure to follow the local environmental legislations, and handover the materials to the local recycling station.

l Note: The batteries contain lead and must be disposed accordingly!

16

12 Cleaning instructions

l Swap batteriesThe external battery swap unit must be removed from the lifter, prior to cleaning.

Ingress protection marking (IP)Model-approved IP code: IP 66 IP code descriptionSolid particle protection IP 6X Dust tight No ingress of dust; complete protection

against contact (dust tight). A vacuummust be applied. Test duration of up to 8hours based on air flow.

Liquid ingress protection IP X6 Powerful waterjets

Water projected in powerful jets (12.5 mmnozzle, at a pressure of 100 kPa. at a dis-tance of 3 m) against the enclosure fromany direction shall have no harmful effects.

Special instructions/Precautionsl Always wear the correct / appropriate safety equipment.l Lower the lifting tool, so that you don´t risk a head injury when cleaning near the floor.

Detergent applicationUse a standard PH neutralcleaning detergent.

Do not use Acid, Alkaline or harsh chemicalproducts, these might weaken the drivebelt and other sensitive components orleave marks on the surfaces.

Work processl The outer surfaces can becleaned using a wet brushor a damp cloth.

l The outer surfaces can becleaned using a standardwater hose.

l The outer surfaces can becleaned using a high pres-sure cleaner; Please notethat the max. allowablepressure is 100 kPa. at adistance of 3 m.

l The lifter must dry for min.2 hours after cleaning.

Do not use a higher pressure than 100 kPa.at a distance of 3 m.

Key inspection pointsl Make sure the lifter has dried after cleaning.l The power connection plug must be completely dry, before mounting the battery unit.l Test that all functions are working properly before the lifter is taken back into service.

17

13 Resolving faults

Fault type Check the following Solve

The timing belt jumps onthe belt wheel (the belt ismaking crackling noises)

Is the belt slack? Tighten the belt using the screws at thetop of the mast.

Is the belt worn? Replace the belt.

The belt is skewed(the belt squeaks) Is the belt running skewed in the

track on the top cam wheel?

Adjust the screw at the top of themast, on the side to which the belt isskewed.

Is the belt worn? Replace the belt.

The sledge jerks Is there dirt in the mast on whichthe sledge runs? Remove the dirt and wipe with alcohol.

Is there dirt on the sledge wheels? Remove the dirt or replace the wheels.

The lifter does not respond Check whether the item being liftedis heavier than the lift's capacity Remove the item.

Check the main fuse or the on/offbutton

Replace the main fuse or press the but-ton.

Check that the batteries arecharged Connect the charger.

The lift works very slowly Check the voltage of the batteries Connect the charger.

Check the charging frequency. Doesthe light quickly change to greenwhen connected?

If the charger quickly changes togreen, it could indicate that the bat-teries should be replaced or the fuse onthe charger is broken or the mainswitch is off.

18

14 Electrical chart

19

15 Spare parts15.1 Flexlift INOX mini - Complete

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17 Annual inspection

Date of inspection: Controller: Comments:

____________________ ____________________ _________________________________

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