Effects of Nozzle Geometry on Cavitation in Nozzles of Pressure Atomizers

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J ournal of Fluid Science and Technology Vol. 3, No. 5, 2008 622 Effects of Nozzle Geometry on Cavitation in Nozzles of Pressure Atomizers * Akira SOU ** , Muhammad Ilham MAULANA ** , Kenji ISOZAKI ** , Shigeo HOSOKAWA ** and Akio TOMIYAMA ** **Graduate School of Engineering, Kobe University, 1-1, Rokkodai, Nadaku, Kobe, 657-8501, Japan E-mail: [email protected] Abstract The effects of nozzle geometry on cavitation in the nozzle of pressure atomizers and the liquid jet are examined using various two-dimensional (2D) nozzles with different geometries. Then, whether or not the conventional cavitation numbers can be used to predict the formation of supercavitation, in which liquid jet atomization is enhanced, is examined. As a result, we confirm that (1) the thickness of the cavitation zone increases with the ratio C u of the cross-sectional area upstream of the nozzle to that of the nozzle, (2) the spray angle increases with C u , (3) the formation of supercavitation can be predicted using the cavitation number σ c ' in which the effects of the flow contraction and the frictional pressure drop are taken into account, and (4) the conventional cavitation numbers σ, σ 2 and σ 3 cannot predict the formation of supercavitation in nozzles with different geometries. Key words: Cavitation, Nozzle, Cavitation Number, Injector, Atomization, Flow Contraction 1. Introduction It has been pointed out that cavitation occurs in a nozzle of pressure atomizers, and influences atomization of a liquid jet discharged from the nozzle (1) . Hence, efforts have been made to visualize cavitation in nozzles (2)-(11) . The observations confirmed that liquid jet atomization is enhanced when cavitation is developed in a nozzle (2)-(6) , i.e., in the supercavitation regime (4),(6) . An indicator which can be utilized to predict the formation of supercavitation is, therefore, of great use in designing pressure atomizers. In the previous study (12) we confirmed that cavitation in a nozzle is strongly affected by the flow contraction in the nozzle. Since the contraction coefficient C c of a non-cavitating flow in a nozzle is affected by the ratio C u between the cross-sectional area upstream of the nozzle A u and that of the nozzle A N (13) , C u may affect cavitation in a nozzle. The effects of the difference in C u on cavitation, however, have not been clarified yet. Pressure atomizers with various nozzle geometries, e.g., hole nozzles and slit nozzles, have been developed. Efforts have been devoted to optimize nozzle geometries, since it is difficult to predict cavitation in the nozzles with different geometries. Various cavitation numbers have been proposed and used as an indicator of cavitation in nozzles (1)-(3),(6)-(11) . Although we have confirmed that one of the conventional cavitation numbers σ (14) can be used to predict development of cavitation in nozzles of fixed configurations (6) , it has been suggested that most of the cavitation numbers do not quantitatively predict development of cavitation in nozzles with different configurations. This can be because most of the *Received 12 Mar., 2008 (No. 08-0170) [DOI: 10.1299/jfst.3.622]

Transcript of Effects of Nozzle Geometry on Cavitation in Nozzles of Pressure Atomizers

Journal of Fluid Science and

Technology

Vol. 3, No. 5, 2008

622

Effects of Nozzle Geometry on Cavitation in Nozzles of Pressure Atomizers*

Akira SOU**, Muhammad Ilham MAULANA**, Kenji ISOZAKI**, Shigeo HOSOKAWA** and Akio TOMIYAMA**

**Graduate School of Engineering, Kobe University, 1-1, Rokkodai, Nadaku, Kobe, 657-8501, Japan

E-mail: [email protected] Abstract The effects of nozzle geometry on cavitation in the nozzle of pressure atomizers and the liquid jet are examined using various two-dimensional (2D) nozzles with different geometries. Then, whether or not the conventional cavitation numbers can be used to predict the formation of supercavitation, in which liquid jet atomization is enhanced, is examined. As a result, we confirm that (1) the thickness of the cavitation zone increases with the ratio Cu of the cross-sectional area upstream of the nozzle to that of the nozzle, (2) the spray angle increases with Cu, (3) the formation of supercavitation can be predicted using the cavitation number σc' in which the effects of the flow contraction and the frictional pressure drop are taken into account, and (4) the conventional cavitation numbers σ, σ2 and σ3 cannot predict the formation of supercavitation in nozzles with different geometries.

Key words: Cavitation, Nozzle, Cavitation Number, Injector, Atomization, Flow Contraction

1. Introduction

It has been pointed out that cavitation occurs in a nozzle of pressure atomizers, and influences atomization of a liquid jet discharged from the nozzle (1). Hence, efforts have been made to visualize cavitation in nozzles (2)-(11). The observations confirmed that liquid jet atomization is enhanced when cavitation is developed in a nozzle (2)-(6), i.e., in the supercavitation regime (4),(6). An indicator which can be utilized to predict the formation of supercavitation is, therefore, of great use in designing pressure atomizers.

In the previous study (12) we confirmed that cavitation in a nozzle is strongly affected by the flow contraction in the nozzle. Since the contraction coefficient Cc of a non-cavitating flow in a nozzle is affected by the ratio Cu between the cross-sectional area upstream of the nozzle Au and that of the nozzle AN (13), Cu may affect cavitation in a nozzle. The effects of the difference in Cu on cavitation, however, have not been clarified yet.

Pressure atomizers with various nozzle geometries, e.g., hole nozzles and slit nozzles, have been developed. Efforts have been devoted to optimize nozzle geometries, since it is difficult to predict cavitation in the nozzles with different geometries. Various cavitation numbers have been proposed and used as an indicator of cavitation in nozzles (1)-(3),(6)-(11). Although we have confirmed that one of the conventional cavitation numbers σ (14) can be used to predict development of cavitation in nozzles of fixed configurations (6), it has been suggested that most of the cavitation numbers do not quantitatively predict development of cavitation in nozzles with different configurations. This can be because most of the *Received 12 Mar., 2008 (No. 08-0170)

[DOI: 10.1299/jfst.3.622]

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cavitation numbers do not take into account the effects of flow contraction. Hiroyasu et al. (2) have proposed a cavitation number σc which takes into account the pressure Pc and the velocity Vc in the vena contracta. Whether or not the cavitation number σc can quantitatively predict the formation of supercavitation, however, has not been verified yet.

In this study cavitation in various two-dimensional (2D) nozzles with different upstream areas Au is visualized to investigate the effects of the difference in Cu on cavitation and the liquid jet. Then, the experimental data on development of cavitation in the 2D nozzles and various cylindrical nozzles (5) are used to examine whether or not the cavitation numbers can be utilized to predict the formation of supercavitation in nozzles with various geometries.

2. Experimental setup and conditions

Schematic of the experimental setup is shown in Fig. 1. Filtered tap water at room temperature was supplied from the plunger pump and discharged from the 2D nozzle into ambient air at atmospheric pressure (back pressure Pb = 0.101 MPa). The liquid flow rate was measured using flowmeters. The uncertainty in measured flow rate was less than 3.7 %. The injection pressure Pu was measured at 100 mm upstream the nozzle using Bourdon pressure gauges. Images of cavitation and liquid jet were taken using a digital camera and a flash lamp (Nissin Electronic, MS-1000 & LH-15M, duration = 4 µs). The concentration of oxygen dissolved in the water was measured using a dissolved oxygen probe (Hach company, HQ30d) and was about 9 mg/L.

2D nozzle

Plunger pump

Digital camera

Tank

Flash lamp

Power sourceLiquid jet

2D nozzle

Plunger pump

Digital camera

Tank

Flash lamp

Power sourceLiquid jet

Fig. 1 Experimental setup

Wu

WN

L

Stainless steel flat plate

t

Acrylic platesFlow

Front view Side view

Nozzle

Upstreamregion

Du

Upstreamregion

LNozzle

DN

Flow

Wu

WN

L

Stainless steel flat plate

t

Acrylic platesFlow

Front view Side view

Nozzle

Upstreamregion

Wu

WN

L

Stainless steel flat plate

t

Acrylic platesFlow

Front view Side view

Nozzle

Upstreamregion

Du

Upstreamregion

LNozzle

DN

Flow

Du

Upstreamregion

LLNozzleNozzle

DNDN

Flow

(a) Two-dimensional (2D) nozzle (b) Cylindrical nozzle

Fig. 2 Schematics of 2D and cylindrical nozzles

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Schematics of the 2D and cylindrical nozzles are shown in Figs. 2 (a) and (b), respectively. The dimensions of the 2D nozzles and those of the cylindrical nozzles (5) are summarized in Tables 1 and 2, respectively. The 2D nozzles with various widths WN, lengths L, thicknesses t and upstream widths Wu were used. Photos of cavitation in the cylindrical nozzles with various inner diameters DN, lengths L and upstream diameters Du were also used to examine the applicability of cavitation numbers to various nozzle geometries. The Cu and Cc in the tables are defined by

u

N

N

uu V

VAA

C == (1)

c

N

N

cc V

VAA

C == (2)

where A is the cross-sectional area, and V the mean velocity in the cross section. The subscripts u, N and c denote the upstream region, the nozzle, and the vena contracta, respectively. How to evaluate Cc will be described later.

Table 1 Dimensions of the 2D nozzles

WN x t [mm] Cu = Au/AN = Wu/WN L / WN Cc = Ac / AN 4.21 x 0.98 7.60 3.8 0.68 2.23 x 0.47 7.17 3.6 0.68 3.81 x 0.95 2.91 4.2 0.69 4.06 x 0.95 1.45 3.9 0.77

Table 2 Dimensions of the cylindrical nozzles (5)

DN [mm] Cu = Au/AN = (Du/DN)2 L / DN Cc = Ac / AN 2.0 64 4 0.61 1.0 100 4 0.61 0.5 100 4 0.61 1.0 4 4 0.625 2.0 64 20 0.61 0.5 100 20 0.61

3. Effects of nozzle geometry on cavitation and liquid jet

Figures 3 (a) and (b) show cavitation and a liquid jet in the 2D nozzle of 4.21 mm in width WN and those in the half-scale nozzle, respectively. Figures 3 (c) and (d) are those in the 2D nozzles with smaller Cu. At Cu = 1.5, hydraulic flip is not formed. Except for this case, an increase in VN (from left to right) results in the following transition (6): from no cavitation (dimensionless cavitation length L* = 0, where L* is the ratio of the streamwise length Lcav of the cavitation zone to the nozzle length L, i.e., L* = Lcav / L), developing cavitation (cavitation bubbles appear in the upstream half of the nozzle, 0 < L* < 0.7), supercavitation (cavitation films are formed in the upstream half and cavitation clouds are shed and collapse near the exit, 0.7 < L* < 1), to hydraulic flip (the reattachment of a separated boundary layer does not occur in the nozzle, L* = 1). Liquid jet atomization is enhanced in the supercavitation regime for all the nozzles. Images of cavitation in a cylindrical nozzle of 4 mm in diameter and a liquid jet are shown in Fig. 4 for comparison. Cavitation and liquid jet regimes show the same trends for 2D and cylindrical nozzles. Hence, once we can find an indicator for the formation of supercavitation, it is useful for a

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σ=0.82 σ=0.69 σ=0.58σ=1.00σ=1.35

0

5

mm

10

15

0

5

mm

10

15

0

5

mm

10

15

0

5

mm

10

15

Liquid jetSpray Flipping jet

Developingcavitation

Super-cavitation

Hydraulicflip

Nocavitation

Cavitationin a nozzle

Wavy jet (a) WN = 4.21 mm, Cu ~ 7.6, L/WN ~ 4, WN/t ~ 4

σ=0.82 σ=0.71 σ=0.58σ=1.03σ=1.32

mm

0

4

8mm

0

4

8

0

4

8

Liquid jetSpray Flipping jet

Developingcavitation

Super-cavitation

Hydraulicflip

Nocavitation

Cavitationin a nozzle

Wavy jetmm

0

4

8mm

0

4

8

0

4

8

(b) WN = 2.23 mm, Cu ~ 7.2, L/WN ~ 4, WN/t ~ 4

σ=0.67 σ=0.50 σ=0.46σ=0.76σ=1.38Liquid jetSpray Flipping jet

Developingcavitation

Super-cavitation

Hydraulicflip

Nocavitation

Cavitationin a nozzle

Wavy jet

0

5

mm

10

15

0

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mm

10

15

0

5

mm

10

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0

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mm

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15

(c) WN = 3.81 mm, Cu ~ 2.9, L/WN ~ 4, WN/t ~ 4

Liquid jetSpray

Developingcavitation

Super-cavitation

Nocavitation

Cavitationin a nozzle

Wavy jet

0

5

mm

10

15

0

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mm

10

15

0

5

mm

10

15

0

5

mm

10

15σ=0.29 σ=0.26σ=0.32σ=0.81

(d) WN = 4.06 mm, Cu ~ 1.5, L/WN ~ 4, WN/t ~ 4

Fig. 3 Effects of nozzle size and shape on cavitation (2D nozzle)

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σ=1.39 σ=1.15 σ=1.08σ=1.72σ=2.00Liquid jet Spray

Developingcavitation

Super-cavitation

Hydraulicflip

Nocavitation

Cavitationin a nozzle

Wavy jetContracted

jet

0

5

mm

10

15

0

5

mm

10

15

0

5

mm

10

15

0

5

mm

10

15

Fig. 4 Cavitation and liquid jet in a cylindrical nozzle (DN = 4 mm, Cu = 64, L/DN = 4)

rational design of pressure atomizers. It should be noted that the spray angle θ (6) in the supercavitation regime is smaller in the case of smaller Cu, i.e., the spray angle θ is 16o for Cu = 7.6 and 2.9, while θ = 9o for Cu = 1.5.

The values of the conventional cavitation number σ defined by Eq. (3) are shown in Figs. 3 and 4 (6),(14).

2

21

N

vb

V

PP

ρ

−=σ (3)

where Pv is the vapor saturation pressure and ρ the liquid density. Cavitation is developed as σ decreases for all the nozzles. As shown in Figs. 3 (a) and (b), supercavitation is formed at σ ~ 0.7 in the nozzles of similar configurations. The agreement confirms that the formation of supercavitation in nozzles of similar configurations can be predicted using σ. On the other hand, as shown in Figs. 3 and 4, supercavitation is formed for smaller σ when Cu is smaller, e.g., supercavitation is formed at σ = 1.15 for Cu = 64, at σ = 0.69 for Cu ~ 7.6, and at σ = 0.26 for Cu ~ 1.5. The differences in σ clearly demonstrate that we cannot use σ to predict the formation of supercavitation in nozzles with different configurations.

Images of cavitation near the inlet of the 2D nozzles in supercavitation are shown in Fig. 5. The thickness Wcav of the cavitation zone increases with Cu. When Wcav is large, the velocity Vc at vena contracta is large and the pressure Pc at vena contracta is low. This is the reason why supercavitation is formed at smaller σ in the case of smaller Cu. Hence, the flow contraction plays an important role in development of cavitation.

0 1mm

0 1mm

0 1mm

0 1mm

0 1mm

0 1mm

0 1mm0 1mm0 1mm (a) Cu ~ 7.6 (b) Cu ~ 2.9 (c) Cu ~ 1.5

Fig. 5 Effect of Cu on cavitation thickness (WN ~ 4 mm, L = 16 mm)

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4. Various cavitation numbers

In addition to the cavitation number σ defined by Eq. (3), various cavitation numbers have been proposed and used as an indicator for development of cavitation in nozzles. Bergwerk (1), Soteriou et al. (3) and many other researchers (7)-(9) have used the cavitation number σ2:

vb

bu

PPPP

−−

=σ2 (4)

Nurick (10) and Payri et al. (11) used the cavitation number σ3 defined by

bu

vu

PPPP

−−

=σ3 (5)

Note that the cavitation numbers σ, σ2 and σ3 do not take into account the effects of

flow contraction, and they have been used not only for nozzles but for long orifices (15),(16). Figure 6 shows the time-averaged liquid velocity distribution obtained by using a Laser

Doppler Velocimetry (LDV) system in a cavitating nozzle of 4 mm in width (12). Flow contraction is formed at the inlet, and the velocity distribution near the exit is uniform. Based on the velocity distribution, we can obtain the pressure distribution along the axis of a nozzle shown in Fig. 7. Cavitation inception takes place in the separated boundary layer where the static pressure takes the lowest value.

Hiroyasu et al. (2) proposed the cavitation number σc, which is defined as

2

21

c

vcc

V

PP

ρ

−=σ (6)

The definition of σc is similar to that of σ defined by Eq. (3). The pressure Pc and the velocity Vc at the vena contracta are used in σc. To evaluate Pc in Eq. (6), they used the Bernoulli's equation:

222

21)(

21

21

NH

cavNbcc V

DLLVPVP ρ

−λ+ρ+=ρ+ (7)

where λ is the friction factor, and DH the hydraulic equivalent diameter of a nozzle. Substituting Eqs. (2) and (7) into Eq. (6) yields

11)(

21 2

2 −

+−λ

−=σ

H

cav

N

vbcc D

LL

V

PPC (8)

They assumed that (i) Cc = 0.6 and (ii) λ(L−Lcav)/DH = 0, and carried out a validation

test of σc defined by Eq. (9).

11

21

36.02

−=σ

N

vbc

V

PP (9)

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Although they found that cavitation is likely to be developed for low σc, they failed in a quantitative prediction of cavitation regime using σc given by Eq. (9). They suggested that quantitative verifications of the validity of σc are needed. No quantitative verification, however, has been carried out yet.

Fig. 6 Time-averaged liquid velocity distribution in the 2D nozzle (WN = 4 mm) (12)

zPv

Pu

Pb

Pc

Vc VNVuAcAu AN

P

0

Pb−Pv

Liquid jet

Upstreamof nozzle

Nozzle

Vena contracta

ρVc2/2 ρVN

2/2

λLρVN2

2DH

ρVc2/2+Pc−Pv

Staticpressure

Total pressure

Lcav

L

zPv

Pu

Pb

Pc

Vc VNVuAcAu AN

P

0

Pb−Pv

Liquid jet

Upstreamof nozzle

Nozzle

Vena contracta

ρVc2/2 ρVN

2/2

λLρVN2

2DH

λLρVN2

2DH

ρVc2/2+Pc−Pv

Staticpressure

Total pressure

LcavLcav

LL

Fig. 7 Pressure distribution in a cavitating nozzle

5. Applicability of the cavitation numbers

Whether or not the cavitation numbers σ, σ2, σ3 and σc can predict the formation of supercavitation in nozzles of various geometries is tested. The dimensionless cavitation length L* is used to represent the formation of supercavitation, i.e., 0.7 < L* < 1.

Considering the applicability of σc to long nozzles in which the frictional pressure drop is not negligible, we evaluate σc by

11

21 2

2 −

−=σ

HN

vbcc D

L

V

PPC (10)

The friction factor λ in Eq. (10) is calculated using

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25.03164.0eR

β=λ (11)

L

NHVDeRν

= (12)

where β is given by (13)

≅=β

4/ of nozzles2Dfor15.1nozzleslcylindricafor00.1

tWN (13)

The Cc for a cylindrical nozzle can be given as a function of Cu (13). Since there are no

appropriate correlations of Cc for 2D nozzles, Cc for the 2D nozzles is given using the measured Wcav:

=≥

=

nozzles2Dfor 21

4 of nozzles lcylindricafor 625.010of nozzles lcylindricafor 61.0

N

cav

u

u

c

WW

CC

C (14)

where Wcav is the cavitation thickness measured at 0.1L downstream of the nozzle inlet, at which the cavitation thickness and the time-averaged streamwise velocity reach constant values in the streamwise direction. Note that we have verified the validity of Eq. (14) for 2D nozzle based on liquid velocity distribution measured by using LDV (12).

Figure 8 shows the relations between L* and the cavitation numbers, σ, σ2, σ3 and σc. As shown in Fig. 8 (a), supercavitation (0.7 < L* < 1) takes place for larger σ in the cylindrical short nozzles (the length-to-diameter ratio L/DN = 4) than in the 2D nozzles. Since Cc of the cylindrical short nozzle is smaller than that of the 2D nozzle, the discrepancy in σ indicates that the degree of flow contraction (Cc) has to be taken into account to predict the formation of supercavitation in various nozzles. Supercavitation is formed for larger σ in the cylindrical short nozzles (L/DN = 4) than in the long nozzles (L/DN = 20). The difference indicates the importance of the frictional pressure drop. As shown in Figs. 8 (b) and (c), the similar discrepancies among the nozzles with different geometries can be seen for σ2 and σ3. (Note that σ2 shows the opposite trends due to its definition.) These discrepancies clearly indicate that σ, σ2 and σ3, which do not take into account the effects of the flow contraction and frictional pressure drop, cannot predict the formation of supercavitation for nozzles of different geometries.

To the contrary, the relation between L* and σc does not strongly depend on the nozzle geometry, that is, supercavitation is formed at σc = −0.13 + 0.05 for all the nozzles. Thus, the formation of supercavitation in nozzles with different geometries can be predicted using σc defined by Eq. (10).

The failure in the prediction of the formation of supercavitation using σc defined by Eq. (9) by Hiroyasu et al. (2) may be due to (i) the disregard of the frictional pressure drop, (ii) error in Cc due to dull edges of the nozzle inlet and (iii) measurement errors in VN.

It should be noted that actual pressure at the vena contracta Pc is always higher than Pv, since hydraulic flip is formed before Pc becomes lower than Pv. In hydraulic flip, the actual pressure distribution differs from the pressure distribution shown in Fig. 7 and Pc becomes Pb. However, σc calculated by Eq. (10) is found to be useful for predicting supercavitation.

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0.0 0.5 1.0 1.5 2.0 2.50.0

0.2

0.4

0.6

0.8

1.0

σL*

(=L c

av/L

)

2D NozzleWN=4.2mm, Cu=7.6, L/WN=3.8WN=2.2mm, Cu=7.2, L/WN=3.6WN=3.8mm, Cu=2.9, L/WN=4.2WN=4.1mm, Cu=1.5, L/WN=3.9

Cylindrical NozzleDN=2.0mm, Cu=64, L/DN=4DN=1.0mm, Cu=100, L/DN=4DN=0.5mm, Cu=100, L/DN=4DN=1.0mm, Cu=4, L/DN=4DN=2.0mm, Cu=64, L/DN=20DN=0.5mm, Cu=100, L/DN=20

(a) L* vs. σ given by Eq. (3)

0.0 1.0 2.0 3.0 4.0 5.0 6.00.0

0.2

0.4

0.6

0.8

1.0

σ2

L*(=

L cav

/L)

2D NozzleWN=4.2mm, Cu=7.6, L/WN=3.8WN=2.2mm, Cu=7.2, L/WN=3.6WN=3.8mm, Cu=2.9, L/WN=4.2WN=4.1mm, Cu=1.5, L/WN=3.9

Cylindrical NozzleDN=2.0mm, Cu=64, L/DN=4DN=1.0mm, Cu=100, L/DN=4DN=0.5mm, Cu=100, L/DN=4DN=1.0mm, Cu=4, L/DN=4DN=2.0mm, Cu=64, L/DN=20DN=0.5mm, Cu=100, L/DN=20

(b) L* vs. σ2 given by Eq. (4)

0.0 0.5 1.0 1.5 2.0 2.50.0

0.2

0.4

0.6

0.8

1.0

L*(=

L cav

/L)

σ3

2D NozzleWN=4.2mm, Cu=7.6, L/WN=3.8WN=2.2mm, Cu=7.2, L/WN=3.6WN=3.8mm, Cu=2.9, L/WN=4.2WN=4.1mm, Cu=1.5, L/WN=3.9

Cylindrical NozzleDN=2.0mm, Cu=64, L/DN=4DN=1.0mm, Cu=100, L/DN=4DN=0.5mm, Cu=100, L/DN=4DN=1.0mm, Cu=4, L/DN=4DN=2.0mm, Cu=64, L/DN=20DN=0.5mm, Cu=100, L/DN=20

(c) L* vs. σ3 given by Eq. (5)

-1.0 -0.5 0.0 0.5 1.00.0

0.2

0.4

0.6

0.8

1.0

L*(=

L cav

/L)

σc

2D NozzleWN=4.2mm, Cu=7.6, L/WN=3.8WN=2.2mm, Cu=7.2, L/WN=3.6WN=3.8mm, Cu=2.9, L/WN=4.2WN=4.1mm, Cu=1.5, L/WN=3.9

Cylindrical NozzleDN=2.0mm, Cu=64, L/DN=4DN=1.0mm, Cu=100, L/DN=4DN=0.5mm, Cu=100, L/DN=4DN=1.0mm, Cu=4, L/DN=4DN=2.0mm, Cu=64, L/DN=20DN=0.5mm, Cu=100, L/DN=20

(d) L* vs. σc given by Eq. (10)

Fig. 8 Relation between L* (= Lcav / L) and the cavitation numbers

LLcav

LLcav

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Note that both σc given by Eq. (8) and that by Eq. (10) are found to give good predictions. Since Eq. (10) does not include Lcav in its RHS, we can calculate its value more easily.

It should be also noted that Cc of the 2D nozzle was evaluated using Eq. (14), and the values of Cc of non-cavitating flows in cylindrical nozzles were used for those of the cavitating cylindrical nozzle. Hence, the agreement between the 2D and cylindrical nozzles implies that the thickness of the separated boundary layer can be regarded as that of cavitation zone.

Based on the concept of the traditional cavitation number (14), the cavitation number σc' can be defined:

2

2

21

21

'c

vcc

cV

PPV

ρ

−+ρ=σ (15)

Since σc' = σc + 1, σc' can be expressed as

−=σ 1

21'

2

2

HN

vbcc D

L

V

PPC (16)

Supercavitation is to be formed for σc' ~ 0.87 + 0.05, and cavitation inception takes

place for σc' ~ 1.05 + 0.15. Note that cavitation inception occurs when σc' is close to unity.

6. Conclusions

The effects of nozzle geometry on cavitation in the nozzle of pressure atomizers are examined using two-dimensional (2D) nozzles of various geometries. Then, whether or not the conventional cavitation numbers can be utilized to predict the formation of supercavitation, at which liquid jet atomization is promoted, in various nozzles with different geometries is examined using the experimental data on development of cavitation in the 2D and cylindrical nozzles. As a result, the following conclusions are obtained:

(1) The thickness Wcav of the cavitation zone in the supercavitation regime increases with the ratio Cu of the cross-sectional area upstream of the nozzle to that of the nozzle.

(2) In the supercavitation regime, the spray angle θ increases with Cu. (3) We can predict the formation of supercavitation in nozzles with various geometries

using the cavitation number σc', in which the effects of the flow contraction and frictional pressure drop are take into account.

(4) The other conventional cavitation numbers σ, σ2 and σ 3 are not appropriate for predicting the formation of supercavitation in nozzles with various geometries.

Acknowledgements

The authors would like to express their thanks to Mr. Daisuke Goshima of Kobe University. This study was supported by a Grant-in-Aid for Scientific Research (No. 18560170) from the Japan Society for the Promotion Science (JSPS).

References

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Journal of Fluid Science and Technology

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