Effect of SC-CO 2 pretreatment in increasing rice straw biomass conversion
Transcript of Effect of SC-CO 2 pretreatment in increasing rice straw biomass conversion
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Research Paper
Effect of SC-CO2 pretreatment in increasing rice strawbiomass conversion
Miao Gao a,b, Feng Xu a, Shurong Li b, Xiaoci Ji a, Sanfeng Chen a,**, Dequan Zhang b,*aState key laboratory of Agrobiotechnology and College of Biological Sciences, China Agriculture University, Beijing 100193, PR Chinab Institute of Agro-food Science and Technology Chinese Academy of Agricultural Sciences (IAFST), Beijing 100193, China
a r t i c l e i n f o
Article history:
Received 26 November 2009
Received in revised form
20 May 2010
Accepted 20 May 2010
Published online 2 July 2010
* Corresponding author. Tel.: þ86 010 628187** Corresponding author. Tel.: þ86 010 627315
E-mail addresses: [email protected] (S.1537-5110/$ e see front matter ª 2010 IAgrEdoi:10.1016/j.biosystemseng.2010.05.011
Rice straw, pretreated with supercritical carbon dioxide (SC-CO2) at 10e30 MPa and
40e110 �C for 15e45 min at a 1:1 g/g liquid: solid ratio, was analysed for glucose yield from
enzymatic hydrolysis, main chemical composition, and supermolecular structure. Rice
straw that was pretreated with SC-CO2 at 30 MPa and 110 �C for 30 min had a final glucose
yield of 32.4� 0.5%, compared with 27.7� 0.5% for unpretreated straw, after enzymatic
hydrolysis with a mixture of cellulose and b-glucosidase. Unpretreated and pretreated rice
straw differed in chemical composition, with SC-CO2 pretreatment removing some non-
lignocellulose material. Scanning electron microscopy showed that pretreated rice straw
had extensive anomalous porosity and lamellar structures. Also, SC-CO2 pretreatment
rendered fibres relatively fluffy and soft, which enhanced cellulase enzymatic hydrolysis.
ª 2010 IAgrE. Published by Elsevier Ltd. All rights reserved.
1. Introduction digestibility at the enzymatic hydrolysis stage, which is key to
As an agricultural residue, rice straw is a low-cost and abun-
dant (700 Mt yr�1 in China) rawmaterial for the bioconversion
of lignocellulose biomass to biofuel (ethanol and biodiesel).
The main components of rice straw are cellulose (32e47%),
hemicellulose (19e27%), and lignin (5e24%) (Gil et al., 2002;
Keikhosro, Shauker, & Mohammad, 2006). Rice straw is diffi-
cult to digest, and the final sugar yield from enzymatic
hydrolysis without pretreatment is generally less than 20% of
the theoretical maximum (Kyoung & Juan, 2001). The diges-
tion of rice straw is limited by several factors, including
cellulose crystallinity, degree of polymerisation, moisture
content, available surface area, and lignin content (Galbe &
Zacchi, 2007; Hendriks & Zeeman, 2009; Zhao et al., 2009).
Pretreatment increases the accessible surface area of
lignocellulose, degrades straw content, and improves biomass
40.51.Chen), dqzhang0118@126. Published by Elsevier Lt
biomass conversion. Pretreatment methods are generally
categorised into physical, chemical, physicochemical, and
biological processes and include steam explosion (Chen & Liu,
2007; Li & Chen, 2008), ozonolysis (Teresa, Gerardo, Irune,
Monica, & Silvia, 2009), alkali treatment (Wang, Liu, Li, Wu,
& Ye, 2007), dilute-acid hydrolysis (Keikhosro et al., 2006),
liquid hot water treatment (Perez et al., 2009), electron-beam
irradiation (Jin et al., 2009; Yang, Shen, Yu, &Wang, 2008), wet
oxidation (Carlos, Mette, Henrik, & Anne, 2008), and super-
critical fluid pre-treatment (Hendriks & Zeeman, 2009; Kyoung
& Juan, 2001; Zheng, Lin, & George, 1998; Zheng et al., 1995).
Supercritical fluid pretreatment agents include supercrit-
ical H2O, ammonia, and carbon dioxide (SC-CO2). Recent
attention has focused on SC-CO2 because of several potential
benefits. CO2 has a low critical temperature (31.1 �C) and
pressure (7.36 MPa), in which state it is characterised by “gas-
.com (D. Zhang).d. All rights reserved.
b i o s y s t em s e ng i n e e r i n g 1 0 6 ( 2 0 1 0 ) 4 7 0e4 7 5 471
like” mass transfer and “liquid-like” solvating power
(Muzafera, Mateja, Maja, Zoran, & Zeljko, 2007; Zhang & Hu,
2006). In the supercritical state, CO2 also has low viscosity
(3e7� 10�5 N sm�2) and zero surface tension, so it can quickly
penetrate complex structures and materials (Zhang et al.,
2006). Moreover, CO2 is non-flammable, is nontoxic, leaves
no residue, and is inexpensive and readily available. Also, SC-
CO2 could replace commonly used nonpolar organic solvents
(Muzafera et al., 2007).
In SC-CO2 extraction of pine wood, researchers reported no
significant change in the microstructure morphology of pre-
treated pine wood, indicating that SC-CO2 was of no value in
pretreating lignocellulose (Ritter & Campbel, 1986, 1991).
However, SC-CO2 explosive technology is a potentially effec-
tive pretreatment method, enhancing the rate of Avicel
(microcrystalline cellulose) hydrolysis as well as increasing
cellulosic material permeability (Musrizal, Akio, Masafumi,
Tsuyoshi, & Kunio, 2003) and glucose yield by as much as
50% (Zheng et al., 1995). The disruption of cellulosic structure
by the explosive release of CO2 pressure should increase the
accessible surface area of the substrate and reduce the degree
of cellulosic crystallinity, thus improving sugar production
after enzymatic hydrolysis (Zheng et al., 1995, 1998). Moreover,
explosive pretreatment with high-pressure CO2 acidifies the
liquid, resulting in acid hydrolysis, especially of hemicellulose
(Puri & Mamers, 1983; Hendriks & Zeeman, 2009). Kyoung
found that sugar yields from enzymatic hydrolysis of aspen
and southern yellow pine pretreated with SC-CO2 at 21.4 MPa
and 165 �C for 30 min were 84.7� 2.6% and 27.3� 3.8% of the
theoretical maximum, respectively (Kyoung & Juan, 2001).
Past studies have shown that high glucose yields can be
obtained from the enzymatic hydrolysis of some cellulose
materials pretreated with SC-CO2 at lower temperatures. For
example, Avicel registered a glucose yield of 72.6% after SC-
CO2 pretreatment at 20.7 MPa and 35 �C (Zheng et al., 1998).
However, some lignocellulose materials do not exhibit high
glucose yields, even at higher temperatures: southern yellow
pine had a sugar yield of only 27.3� 3.8% after SC-CO2
pretreatment at 21.4 MPa and 165 �C (Kyoung & Juan, 2001).
Thus, glucose yields from the enzymatic hydrolysis of various
materials pretreated with SC-CO2 vary widely.
Yields from the enzymatic hydrolysis of rice straw pre-
treated with SC-CO2 have yet to be reported. Here, the efficacy
of SC-CO2 pretreatment of rice straw at various temperatures
(40e110 �C), pressures, and lengths of time was investigated
and changes in the main chemical composition and super-
molecular structure analysed.
2. Materials and methods
2.1. Materials
Rice straw obtained in Beijing, China, was milled to a particle
size <2 mm using a laboratory hammer mill (Micro-Motor
Manufacturing, Tianjin, China). The milled straw was dried at
60 �C to constant weight and stored in a plastic bag main-
tained at 4 �C for further use.
Cellulase (EC 3.2.1.4, fromTrichoderma viride) was purchased
from Sinopharm Chemical Reagent Co., Ltd (Beijing, China). b-
glucosidase was extracted from Aspergillus fumigatus. Carbox-
ymethyl cellulase and b-glucosidase activity were determined
to be 40 IUml�1 and 15 IUml�1 respectively.
CO2 was purchased from Beijing Analytical Apparatus Co.
(Beijing, China) and was purified to 99.99% purity using an
activated carbon column.
2.2. SC-CO2 pretreatment of rice straw
Pretreatment with supercritical carbon dioxide extractor
(ISCO Inc., USA) was performed in a 10-ml stainless steel
container at various pressures (10, 20, and 30 MPa), tempera-
tures (40, 80, and 110 �C), and lengths of time (15, 30, and
45 min). When the SC-CO2 treatment system reached the
desired temperature, the container of rice straw was loaded
into the high-pressure vessel, which was then closed tightly.
The connecting valves were then carefully opened, and liquid
CO2 from the siphon cylinder, which was maintained at
temperature with a water bath, was pumped into the
pretreatment vessel, fully pressurising it within 2 min. The
connecting valves were left open throughout the pretreat-
ment to maintain the desired pressure. After pretreatment for
the desired time, the treatment vessel was depressurised by
tightly closing the connecting valves and slowly opening the
decompression valve. Depressurisation took approximately
3 min. The pretreated rice straw was removed from the
stainless steel container, dried at 60 �C to constant weight,
and stored in a plastic bag for further use. All SC-CO2
pretreatment conditions were performed in triplicate, and the
system was cleaned with 70% (v/v) aqueous ethanol solution
between each treatment run.
2.3. Enzymatic hydrolysis of pretreated rice straw
Enzymatic hydrolysis tests were performed on samples under
various pretreatment conditions to determine improvements
to the system. Enzymatic digestibility tests were conducted as
follows: reaction conditions were 50 �C, pH 5.0 (0.05 M citrate
buffer solution), with incubation in a shake flask at 150 rpm
for 48 h. The enzyme mixture doses were cellulase at
30 FPU g�1 dry matter and b-glucosidase at 15 CBU g�1 dry
matter. The initial solid concentration was 2% (w/v) in 15 ml
total liquid. Sodium azide was added to the buffer solutions at
a final concentration of 50 ppm to prevent microbial growth
during incubation. After the enzymatic hydrolysis reaction,
the mixture was centrifuged immediately at 12,000 rpm for
10 min, and the supernatant was immediately collected for
analysis. Each sample test was performed in triplicate.
2.4. Determination of reducing glucose with the3,5-dinitrosalicylic acid method
The 3,5-dinitrosalicylic acid method was used to determine
reducing glucose. Each centrifuged hydrolysate was diluted
with deionisedwater and reactedwith 3,5-dinitrosalicylic acid
reagents, after which 1 ml 3,5-dinitrosalicylic acid was added
to each 1-ml aliquot hydrolysate to stop the reaction. All
samples were instantly placed into a hot water bath for 5 min
and then in a cold water bath for 10 min. The glucose
b i o s y s t em s e n g i n e e r i n g 1 0 6 ( 2 0 1 0 ) 4 7 0e4 7 5472
concentration was measured using a UVeVis spectropho-
tometer (UNIC WFJ7200, Shanghai) set at 540 nm.
2.5. Straw composition analysis
Cellulose, hemicellulose, and lignin contents were measured
using themethod of Van Soest (Van et al., 1991). Cellulose was
calculated as acid detergent fibre (ADF) e acid detergent lignin
(ADL), hemicellulose as neutral detergent fibre (NDF) e ADF,
and lignin as ADL e ADF-insoluble ash. NDF, ADF, and ADL
contentswere determined using an ANKOM220 Fibre Analyser
(ANKOMTechnology Corp., Fairport, NY, USA), and sequential
analysis of the rice straw and ADF-insoluble ash was done
using a muffle furnace. Each sample was analysed in
triplicate.
Fig. 1 e Effect of pretreatment pressure on the enzymatic
hydrolysis of rice straw. SC-CO2 pretreatment was
performed at a liquidesolid ratio of 1 g gL1 at 110 �C for
30 min. Enzymatic hydrolysis was conducted at 50 �C and
150 rpm in 0.05 M citric acid buffer (pH 5.0) with enzyme
loading of cellulase at 30 FPU gL1 and b-glucosidase at
15 CBU gL1 dry matter.
2.6. Scanning electron microscope (SEM) observation ofstructural fibre morphology
A field emission scanning electron microscope (JSM-6700F,
JEOL Ltd., Tokyo, Japan) was used to image the dried fibre
fraction of rice straw pretreated with SC-CO2 at 30 MPa and
110 �C for 30 min. The samples were sputtered with a thick
layer of gold spread uniformly from all sides at two different
angles.
3. Results and discussion
3.1. Effect of pretreatment pressure on enzymatichydrolysis
Differences in the enzymatic hydrolysis of rice straw pre-
treated with SC-CO2 at various pressures were investigated.
Fig. 1 shows the relationship between pretreatment pressure
and the glucose yield of enzymatic hydrolysis.
Glucose yield increased with the duration of enzymatic
hydrolysis, reaching a maximum of 30.2, 33.6, 33.8, and 35.4%
at 48 h at pretreatment pressures of 0, 10, 20, and 30 MPa,
respectively. The glucose yield increased with increasing
pretreatment pressure at 0e10 MPa, showed little change at
10e20 MPa, and continued to rise at >20 MPa, thus demon-
strating that pretreatment pressure plays an active role in
improving the glucose yield of enzymatic hydrolysis. Zheng
et al. (1998) reported that higher pressure carbon dioxide
resulted in higher glucose yields from enzymatic hydrolysis of
cellulosic products, such as Avicel, recycled paper mix, and
sugarcane bagasse. However, Kyoung and Juan (2001) reported
that increasing CO2 pressure from 21.4 to 27.6 MPa did not
increase the enzymatic digestibility of aspen or southern
yellow pine but in fact significantly decreased the sugar yield
of aspen (Kyoung & Juan, 2001). However, a negative effect of
increased CO2 pressure was not observed, possibly because of
the structural differences of the materials. Aspen and
southern yellow pine are denser and have a higher lignin
content, in contrast to the looser structure and lower lignin
content of Avicel, recycled paper, and the rice strawused here.
Thus, CO2 pressure may play different roles in different
environments.
3.2. Effect of pretreatment time on enzymatic hydrolysis
To explore the effect of pretreatment duration, the reaction
times of SC-CO2 pretreatment were varied. All of the experi-
ments were performed at 30 MPa pressure, 110 �C, and
a 1 g g�1 liquidesolid ratio. Fig. 2 compares the glucose yields
of enzymatic hydrolysis for various pretreatment times.
Glucose yields were 31.2, 32.4, and 32.5% at pretreatment
times of 15, 30, and 45 min, respectively, whereas the glucose
yield of untreated rice straw was 27.7%. Thus, pretreatment
duration failed to significantly affect glucose yields, but the
difference in glucose yield between pretreated and untreated
rice straw was significant. Hence, unlike temperature,
pretreatment duration does not appear to be a key factor in
improving glucose yield.
3.3. Effect of pretreatment temperature on enzymatichydrolysis
Rice straw was subjected to SC-CO2 pretreatment tempera-
tures of 40, 80, and 110 �C. Fig. 3 shows the relationship
between pretreatment temperature and the glucose yield of
enzymatic hydrolysis, with the yield increasing slowly as the
pretreatment temperature rose from 40 to 110 �C. After 48 h
hydrolysis, the glucose yield of SC-CO2-pretreated rice straw
reached 29, 30.5, and 32.4% at pretreatment temperatures of
40, 80, and 110 �C, respectively, whereas the glucose yield of
untreated rice straw was 27.6%. Thus, temperature is an
important factor in increasing the conversion efficiency of rice
straw. However, the glucose yield of pretreated rice straw was
far lower than that of Avicel (Zheng et al., 1998), which reached
72.6% after SC-CO2 pretreatment at 20.7 MPa and 35 �C and
subsequent enzymatic hydrolysis for 24 h. This suggests
Fig. 2 e Effect of pretreatment time on the enzymatic
hydrolysis of rice straw. SC-CO2 pretreatment was
conducted at a liquidesolid ratio of 1 g gL1 at 30 MPa and
110 �C. Enzymatic hydrolysis was as described in Fig. 1.
b i o s y s t em s e ng i n e e r i n g 1 0 6 ( 2 0 1 0 ) 4 7 0e4 7 5 473
that the structure and composition of rice straw are more
complex than those of Avicel, making rice strawmore difficult
to degrade.
The conversion efficiency of rice straw pretreated with SC-
CO2 is similar to that of g radiation pretreatment, which
yielded 8.63e10.24% glucose yield at a dose of 0e500 kGy
(Yang et al., 2008), but is significantly lower than that of steam
explosion, liquid hot water, and wet oxidation, which had
conversion efficiencies of up to 93.6% at 1.2 MPa and 195 �C for
10 min (Carlos et al., 2008). Hemicellulose connects lignin and
cellulose, conferring more rigidity on the cellulo-
seehemicelluloseelignin network (Farzaneh, Lizbeth, Hasan,
& Bruce, 2005; Hendriks & Zeeman, 2009), and hemicellulose
and lignin begin to solubilise at about 180 �C under neutral
conditions (Hendriks & Zeeman, 2009). Our tests might have
achieved a higher conversion rate if SC-CO2 the pretreatment
had been conducted at a temperature greater than 180 �C.
Fig. 3 e Effect of pretreatment temperature on the
enzymatic hydrolysis of rice straw. SC-CO2 pretreatment
was conducted at a liquidesolid ratio of 1 g gL1 at 30 MPa
for 30 min. Enzymatic hydrolysis was as described in
Fig. 1.
3.4. Structural constituents of rice straw
To increase the glucose yield of enzymatic hydrolysis,
pretreatment choices usually focus on removing composi-
tional impediments and modifying physico-chemical struc-
tural barriers (Sun & Chen, 2008). Accordingly, differences in
the chemical composition of pretreated and unpretreated rice
straw were investigated.
Fig. 4 shows the differences in the main chemical compo-
sition of unpretreated rice straw and rice straw pretreated at
30 MPa and 110 �C for 30 min. Unpretreated and pretreated
rice straw differ in crude cellulose, cellulose, hemicellulose,
and lignin contents. Hemicellulose and lignin contents of
untreated and pretreated rice straw were 5.7% and 22.6% and
21.8% and 5.8%, respectively (Fig. 4), suggesting that SC-CO2
pretreatment at 30 MPa and 110 �C for 30 min partly removes
hemicellulose but does not affect lignin. The crude cellulose
and cellulose contents of pretreated rice strawwere 68.7% and
41.2%, respectively, compared to 68.7% and 43.5%, respec-
tively, for untreated rice straw. SC-CO2 pretreatment led to
increasing the remaining cellulose compared to unpretreated
rice straw. This result was not consistent with the reported
reduction of cellulose by SC-CO2 pretreatment (Sun & Chen,
2008; Teresa et al., 2009). This phenomenon may be
explained by a feature of SC-CO2 that is effective in extracting
fat-soluble components of rice straw (Muzafera et al., 2007).
3.5. Scanning electron microscope observations of ricestraw structure
Scanning electron microscope (SEM) was used to compare
morphological changes in rice straw after pretreatment
and enzymatic hydrolysis. Fig. 5 shows SEM images of rice
straw before and after pretreatment at 30 MPa and 110 �C for
30 min at a liquidesolid ratio of 1 g g�1. Transverse sections of
rice straw showed obvious histological changes before and
after pretreatment (Fig. 5a, b). Before SC-CO2 pretreatment,
the straw surface was smooth, tight, and contiguous, whereas
after pretreatment it showed extensive anomalous porosity
and lamellar structures, and fibres became relatively fluffy.
Microfibrils were separated from the initial connected
Fig. 4 e Chemical composition of unpretreated and SC-
CO2-pretreated rice straw. The rice straw was pretreated at
30 MPa and 110 �C for 30 min, with 100% moisture content.
Fig. 5 e SEM micrographs of rice straw before and after
SC-CO2 pretreatment. (a) Transverse section of rice straw
stem before pretreatment. (b) Transverse section of rice
straw stem after SC-CO2 pretreatment.
b i o s y s t em s e n g i n e e r i n g 1 0 6 ( 2 0 1 0 ) 4 7 0e4 7 5474
structure and fully exposed, helping to expose the fasciculi
to enzyme access and attack and resulting in a high enzymatic
hydrolysis yield (Sun & Chen, 2008). Thus SC-CO2 ruptures the
physical structural barriers of rice straw and exposes fine
fibrils with more surface area and roughness, helping to
achieve a high enzymatic hydrolysis yield. Moreover, pre-
treated rice straw was much softer to the touch than was
untreated straw, as Zhang et al. (2006) also discovered.
4. Conclusions
Our results suggest that SC-CO2 pretreatment of rice straw at
low temperatures somewhat enhances the glucose yields of
enzymatichydrolysis, changes themainchemical composition,
andbreaksdown thestructureof rice straw.Theglucoseyieldof
enzymatic hydrolysis increasedwith increases in pretreatment
pressure, temperature, and time, reaching a maximum of
33.42� 2.1% at 30 MPa and 110 �C for 30min. The pretreatment
pressure plays an active role in SC-CO2 pretreatment of rice
straw, in contrast to SC-CO2 pretreatment of aspen and
southern yellow pine. Moreover, pretreatment temperature is
a key factor in further enhancing the glucose yield of enzymatic
hydrolysis. The main chemical composition of unpretreated
and pretreated rice straw differs, with SC-CO2 pretreatment
resulting in increased lignocellulose content and the removal of
some non-lignocellulose material. Finally, SEM observation
showed extensive anomalous porosity and lamellar structures
in pretreated rice straw, with fibres becoming relatively fluffy
and soft, thus exposing the fasciculi to enzyme access and
attack and resulting in a high enzymatic hydrolysis yield.
This study is a first step toward total utilisation of rice
straw by SC-CO2 pretreatment. To accelerate the biomass
conversion of rice straw, higher pretreatment temperatures
should be investigated.
Acknowledgements
The authors thank Fu Qin and Tao Haiteng for the technical
assistance of SC-CO2 pretreatment. Yan Jianhe is appreciated
for their equipment assistance of the ANKOM220 Fibre
Analyser. The authors are also grateful to Wu Lixian, Wang
Jianping, Li Huamin and Yuanyuan for helpful discussions.
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