customized tools - Klauke

CUSTOMIZED TOOLS2019/2020

Pressing tools and accessoriesfor plumbing and heating installations

Premium toolsfor your applications

www.klauke.com

GLOBAL SALES AND SERVICE NETWORK

MORE THAN 135 YEARS OF EXPERIENCE

OUR COMPANY CERTIFICATES

ISO 9001:2008 Quality Management System

ISO 14001:2004 Environmental Management System

ISO/TS 16949:2009 Quality Standard for the Automotive Industry

Your contact at Klauke:www.klauke.com

MADE IN GERMANY SINCE 1879

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THE BEST TOOL FOR YOUR REQUIREMENTS EVERY TIME

Radial pressing tools series MAP P. 14

Radial pressing tools series UAP P. 20

Pressing jaws and dies P. 28

Pressing chains P. 34

Pressing profiles P. 40

Axial pressing tools

series MAPAX P. 48

Hydraulic pumps P. 56

Mechanical pressing tools P. 60

Battery platforms P. 66

Our system partners P. 72

Klauke ASC addresses P. 78

KLAUKE COMPETENCE: OPTIMISED QUALITY FOR ADDED CUSTOMER BENEFITSWe take your needs seriously. For us, “Made by Klauke” means that all products are manufactured to the highest quality.

Klauke and Greenlee are your strong team – innovative, reliable and cost-effective. Together they form a connection that has been established for professional service providers worldwide in the energy supply and panel building industries.

We are market leaders: Our battery-powered hydraulic tools for the plumbing, heating and ventilation sector are at the forefront of the pressed connections market. But we don’t just stop there: In the Customized Tools sector, our tool experts together with our customers are continuously developing new prototypes, no matter whether for the cutting, pressing or punching segment. We support you through the development process to the finished product including the After Sales service. We are at your service.

Electrical Distribution – Strong partner worldwide

CUSTOMIZED TOOLS – EXPERTISE MEETING YOUR REQUIREMENTS

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We are at our customers’ service. Klauke offers highly-flexible solutions for your specific requirements for small production runs in the industrial commodity sector. This includes punched parts, wiring harnesses and pre-assembled cables and connectors. For your custom products, we rely on our in-house development and production expertise. Customers from sectors such as automotive, heating, air-conditioning, white goods, renewable energies or e-mobility rely on our quality.

Decades of experience go into the development and manufacture of our products for the automotive sector. From standard to custom and non-standard cable lugs – our solutions are used in any vehicle electrical systems.

Klauke is a specialist for top-quality, hydraulic tools. Innovation has always taken top priority. We continuously develop new products in collaboration with our customers. We advise, develop and manufacture. Product design and fabrication are rounded out by the development and manufacture of matching processing tools. Perfectly adapted to the customer’s manufacturing process and to meeting the exacting requirements of a quality management system. The proprietary CAD design allows customised solutions to be developed to the highest possible level and brought to production maturity.

Assembly solutions –Special type of quality

Customized tools - matched specifically to your requirements

Automotive Connector Solutions – Know-how for extraordinary solutions

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KLAUKE TOOLS: HIGHER QUALITY, HIGHER RELIABILITY, INTELLIGENT FUNCTIONS

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KLAUKE TOOLS: HIGHER QUALITY, HIGHER RELIABILITY, INTELLIGENT FUNCTIONS

For decades now, customers from various industrial sectors have relied on our development expertise. Our experience and creativity support you from the outset. We offer all of our services, from advice to development to applications engineering, to prototyping and production, testing and after sales, from a single source. So you benefit from our knowledge of the latest trends, innovative concepts from in-house research and our comprehensive expertise for approval and testing procedures.

■ We offer you a global network of more than 60 authorised service centres and partners.

■ Our broad range of services, comprising advice, inspection and maintenance, offers genuine added value for you.

■ In addition to our standard service package, we also offer our product lifecycle management system.

■ We offer you the best possible support with an expert team of technical advisers, product managers and applications engineers.

■ Thanks to Klauke’s global network, we are able to guarantee there is a point of contact near you at all times.

■ We take on board your questions and requirements and develop the best solutions for you.

YOUR FULL-SERVICE PARTNER FOR CUSTOMIZED TOOLS: FROM THE IDEA TO AFTER-SALES SERVICE FROM A SINGLE SOURCE

After Sales Management

Advice

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■ Our broad product range in various industries helps us to achieve unparalleled innovative strength.

■ We assist you with developing solutions tailored to your applications. We offer support for hardware and software solutions, and help you with the relevant certification and approval procedures.

■ We are your reliable full-service partner: from the very first product idea through to the market launch.

■ Our broad-based development activities include design, software development, standardisation and certification, including in-house prototyping and test laboratories.

■ This is how we offer you the best possible flexibility, quality and innovation.

■ Numerous international patents are testimony to our outstanding expertise.

■ We use state-of-the-art computer-aided design technology and manufacture our products on modern systems.

■ We consistently apply the optimised vertical integration principle – and even have our own printing centre for creating and laying out the technical documents.

■ We guarantee the best possible product quality and reliability, cost-efficiency and flexibility over the long term by investing in the latest manufacturing and logistics equipment.

YOUR FULL-SERVICE PARTNER FOR CUSTOMIZED TOOLS: FROM THE IDEA TO AFTER-SALES SERVICE FROM A SINGLE SOURCE

Tailored solutions

Development and design

Cutting edge technology for optimised quality

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NEXT GENERATION THE NEXT GENERATION OF BATTERY-POWERED HYDRAULIC PRESSING TOOLS

AutostopThe automatic switch-off function tells the user that the pressing function has finished

Patented safety lockWith locking function to prevent accidental opening

350° rotating pressing jaw holder Optimum access to different pressing positions

Integrated work area illumination For safe operations

Start button with integrated motor stopReleasing the start button stops the device instantly

Battery platform18 V Li-Ion technology from Makita or Bosch

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Your tool transmits all data in realtime to the i-press® software on your desktop or to the i-press® app via the Bluetooth interface. You can create logs at the touch of a button and export your pressing and tool data in the usual way.

At the same time, the innovative OLED display helps you to keep track of your tool data. You can see, at a glance, the pressure applied for the pressing, the active user profile and the next due maintenance interval.

The tool sits very comfortably in the hand thanks to improved ergonomics, selected materials and optimised centre of gravity.

Hydraulic drive unit Robust, reliable and incredibly powerful – low weight thanks to compact dimensions

Pressing data memoryRecords each and every pressing

HPC – Hydraulic Pressure check Pressure sensor for uniform linear thrust

BluetoothTool data exported via Bluetooth to guarantee the quality of operations

OLED displayTool data at a glance

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Compact and available at all times: Your smartphone becomes the tool’s control centre, simplifying your daily work routine – free-of-charge, guaranteed.

Made easy: Your Next Generation tool connects to the i-press® app via Bluetooth – you can now use the broad range of functions.

Read the important tool information from the display and start new projects. All the information about your pressing operations is saved from now on. When the project is complete, an overview can be printed out, saved or submitted in the form of a log.

TIP: When you register as a user, subscribe to the Klauke Newsletter – so you always stay informed.

THE I-PRESS® APP AT A GLANCE

For all variants

i-press® appKeep an overview of all your tool data even while on the go. And personalise your tool settings via the app.

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Use the new functions to make your operations more effective, more ergonomic and more innovative.

■ You get an overview of all your tool data

■ You can better plan your maintenance runs

■ Downtimes are reduced to a minimum

■ Regular maintenance and inspection increases availability and service life

■ You can better organise your work

■ You can create projects using installation and building plans

■ Each and every pressing can be documented in a log and archived

■ The logs act as proof of your day-to-day operations

DOCUMENTING AND ARCHIVING

When a project is closed, an overview containing all the pressing values is generated.

You can use this as documentary proof and for archiving purposes.

EASY TO OPERATE

The last 5 pressure values, the device temperature or the

remaining operations – all important information can be easily read off.

CREATING AND TRACKING PROJECTS

Menu guidance function is easy and quick to understand thanks to the cascade function. You can start immediately, personalise your tool

and use all the other functions.

i-press® software

For all variants

Exports all tool data, so you can check the tool status. i-press® also gives you proof of quality in the form of a project report. i-press® is a Desktop application which you can download free-of-charge from the Klauke website.

The new software can be found at www.klauke.com/en/service/downloads/connectivity-software

ATTACHMENTData logged on 22.01.2018 14:21 hrs.

John Doe Company

Project name XYZprocessed by John Doe

CHECK-IN CLOSEPROJECT

LOGGED DATA EVALUATION

Comments

Name/Employee John Doe

Project name

Last active tool 000000000000000000

Start time 08:58 hrs

End time 09:22 hrs

Number of operations 23

Pressure not reached 4

Pressure reached 19

Total number of operations 31258

NAME OF THE PROJECT APPEARS HERE ONCE ENTERED

Connected tool EK354CFM

Tool profile Single-click

PROJECTTOOL INFORMATION

Device temperature (°C)

Last 5 operations (bar)

Connected tool EK354CFMTool profile Single-click

Serial number 00000000000000000

Firmware 3.66

Last service 18.01.2018

PROJECT LOGData captured on 22.01.2018 14:21 hrs.

John Doe Company

Project name XYZProcessed by John Doe

PROJECT LOG OF 22.01.2018 14:2 Project name XYZ Page 1 of 2

PROJECT LOG OF 22.01.2018 14:2 Project name XYZ Page 2 of 2

Start time: 12.01.2018, 08:58 hrs. End time: 22.01.2018, 15:22 hrs.

Overview data for complete project

All used tools 00000000000 Total number of operations 23

00000000000 Pressure reached 19

Pressure not reached 4

Data captured Tool 1

Used device ES105CFB Total number of operations 12

Serial number of device 080000012584687 Pressure reached 12

Last service 24.11.2017 Pressure not reached 0

Total number of operations with tool 31268

For detailed operations, see Attachment

Data captured Tool 2

Used device ES90CFB Total number of operations 4

Serial number of device 080000012567854 Pressure reached 0

Last service 24.11.2017 Pressure not reached 4

Total number of operations with tool 22526

For detailed operations, see Attachment

Comment (or additional tool, if any others are in use)

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Tool 1:Serial numberItem no.

Tool 2:Serial numberItem no.

OperationTotal

LIGHTWEIGHT FOR TOUGH REQUIREMENTS: RADIAL PRESSING TOOLS SERIES MAP Our lightweight and slender MAP radial pressing tools make your work easier. They offer tangible benefits, especially when working in tight spots and overhead.

■ Incredibly lightweight, slender and compact Klauke mini pressing tools

■ Linear force to suit your applications, either 15 kN or 19 kN

■ Small, flat battery shape

■ Fast, flexible operations, especially in tight spots

■ Reliable and effective thanks to the latest technology

■ Designed for use with extra-small Klauke System jaws

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Accessories Page

Makita battery 18 V / 3.0 Ah, Li-Ion RAL2 68Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70

Scope of supply Page

Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 68

Makita quick-charger 230 V for 18 V Li-Ion batteries LGL1 71

Bosch battery 18 V / 2.0 Ah Li-Ion RALB1EU 70

Bosch charger 230 V for 18 V Li-Ion battery LGLB1EU 71

Plastic case KKMAP2NGS KKMAP2NGS

Item Part No. Makita Part No. Bosch

Battery-powered pressing tool with Makita battery MAP215CFM

Battery-powered pressing tool with Bosch battery MAP215CFB

MAP215 Mini battery-powered hydraulic pressing tool 15 kN

Technical data

Linear force 15 kNWeight 1.7 kgDimensions 404 x 80 x 118 mmAmbient temperature -10 °C up to 40 °CBattery 18 V, Li-IonBattery charger 230 V (110 V on request)Number of pressings Approx. 150 (NS 20 / 1.5 Ah battery)Pressing jaw holder rotates 350°Bluetooth •Realtime clock •OLED display •Hydraulic Pressure Control •

Pressing toolsHydraulic - radial

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UWM Universal interchangeable jaw Mini 15 kN Page 30▪ Stainless steel, steel: max. NS 22 mm / 3/4”

▪ Copper, copper alloys: max. NS 28 mm / 1”▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1” ▪ The stated information is system-dependent.

SBM pressing jaw Mini 15 kN Page 30▪ Stainless steel, steel: max. NS 22 mm (NS 28 mm on request) / 3/4”

▪ Copper, copper alloys: max. NS 28 / 1”▪ Multilayer pipe / PEX pipe: max. NS 32 mm / 1-1/4”▪ The stated information is system-dependent.

suitable for

Possible scope of supply

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Accessories Page



Makita battery 18 V / 1.5 Ah Li-Ion RAL1 69



Bosch charger 230 V for 18 V Li-Ion batteries LGLB1EU 71

Plastic case KKMAP2NGS KKMAP2NGS


Battery-powered pressing tool with Makita battery MAP219CFM

Battery-powered pressing tool with Bosch battery MAP219CFB

MAP219 Mini battery-powered hydraulic pressing tool 19 kN

Technical data



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UWMX Universal interchangeable jaw Mini 19 kN Page 31▪ Stainless steel, steel: max. NS 22 mm / 3/4”

▪ Copper, copper alloys: max. NS 28 mm / 1”▪ Multi-layer pipe / PEX pipe: max. NS 32mm / 1”▪ The stated information is system-dependent.

SBMX pressing jaw Mini Extra 19 kN Page 31▪ Stainless steel, steel: max. NS 35 mm / 1-1/4”

▪ Copper, copper alloys: max. NS 35 mm / 1-1/4”▪ Multilayer pipe / PEX pipe: max. NS 40 mm / 1-1/2”▪ The stated information is system-dependent.

suitable for


POWER PACKS FOR UNIVERSAL USE: RADIAL PRESSING TOOLS SERIES UAP

The powerful UAP pressing tools cover a broad range of applications. Their high material quality makes them the ideal solution for extreme environmental conditions.

■ Powerful battery-powered tools for universal applications

■ Press extremely small dimensions up to the XL range

■ Linear force to suit your applications, either 32 kN or 120 kN

■ Short and compact drive unit with high performance output

■ Optimised weight distribution – also with pressing jaw

■ Able to meet even the toughest safety pipe connection requirements (industry, sprinkler systems, shipbuilding, etc.)

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Accessories Page

Makita battery 18 V / 5.0 Ah Li-Ion RAL4 68Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70






Plastic case KKUAP3NGS KKUAP3NGS


Battery-powered pressing tool with Makita battery UAP332CFM

Battery-powered pressing tool with Bosch battery UAP332CFB

UAP332 Universal battery-powered hydraulic pressing tool 32 kN

Technical data



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SSK 4-segment pressing chain 32 kN Page 36▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of supply)

▪ Stainless steel, steel: max. NS 54 mm / 2”▪ Copper, copper alloys: max. NS 54 mm / 2”▪ The stated information is system-dependent.

QC pressing chain Quick-Click 32 kN Page 36▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of supply)

▪ Stainless steel, steel: max. NS 54 mm / 108 mm / 4”▪ Copper, copper alloys: NS 54 mm / 108 mm / 4”▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”▪ The stated information is system-dependent.

UW Universal interchangeable jaw Standard 32 kN Page 32▪ Stainless steel, steel: max. NS 22 mm / 3/4“

▪ Copper, copper alloys: max. NS 28 mm / 1”▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”▪ The stated information is system-dependent.

SB pressing jaw Standard 32 kN Page 32▪ Stainless steel, steel: max. NS 54 mm / 2”

▪ Copper, copper alloys: max. NS 54 mm / 2”▪ Multi-layer pipe / PEX pipe: max. NS 50 mm / 2”▪ The stated information is system-dependent

suitable for


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Accessories Page

Makita battery 18 V / 5.0 Ah, Li-Ion RAL4 69Mains adapter 18 V / 230 V (compatible only with Makita/110 V on request) NG2 70Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70






Plastic case KKUAP4NGS KKUAP4NGS





Technical data



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SSK 4-segment pressing chain 32 kN Page 36▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of supply)

▪ Stainless steel, steel: max. NS 54 mm / 3/4”▪ Copper, copper alloys: max. NS 54 mm / 2”▪ The stated information is system-dependent.

QC pressing chain Quick-Click 32 kN Page 36▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of supply)

▪ Stainless steel, steel: max. NS 54 mm / 108 mm / 4”▪ Copper, copper alloys: NS 54 mm / 108 mm / 4”▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”▪ The stated information is system-dependent.

UW Universal interchangeable jaw Standard 32 kN Page 32▪ Stainless steel, steel: max. NS 22 mm / 3/4”




BP pressing chain LP (low pressure) 32 kN Page 37▪ Can be used only in connection with adapter jaw SBKUAP4 (not included in scope of supply)

▪ Stainless steel, steel: max. NS 108 mm / 4”▪ Copper, copper alloys: NS 108 mm / 4”▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”▪ The stated information is system-dependent.

suitable for


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Accessories Page

Makita battery 18 V / 5.0 Ah Li-Ion RAL4 69Mains adapter 18 V / 230 V (compatible only with Makita /110 V on request) NG2 70Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70






Metal case MKUAP100NGB MKUAP100NGB





Technical data



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BP pressing chain HP (high pressure) 120 kN Page 37▪ Stainless steel, steel: max. NS 108 mm / 4”

▪ Copper, copper alloys: max. NS 108 mm / 4”▪ The stated information is system-dependent.

suitable for

FOR ALL STANDARD PRESS-FITTING SYSTEMS: KLAUKE SYSTEM PRESSING JAWS With approvals from more than 150 system suppliers for the corresponding applications in the plumbing, heating and air-conditioning sector, and also for numerous industrial special applications.

■ Klauke system pressing jaws available with diverse profiles and dimensions for a broad range of applications

■ More than 50 customer-specific system pressing profiles KSP

■ Top quality materials and leading edge manufacturing methods for meeting the toughest safety and quality requirements

■ Extra safety and minimal wear thanks to additional inductively hardened zones on the pressing profile

■ Optimised force transmission for more operating cycles

■ Special surface finish for long-lasting corrosion protection

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SBM pressing jaw Mini 15 kN

UWM Universal interchangeable jaw Mini 15 kN

Characteristics▪Patented lightweight system pressing jaw with single bolt bearing▪Suitable for use with Klauke series MAP1 and MAP2 Mini pressing machinessuitable for▪Stainless steel, steel: max. NS 22 mm (NS 28 mm on request) / 3/4”▪Copper, copper alloys: max. NS 28 mm / 1”▪Multi-layer pipe / PEX pipe: max. NS 32 mm / 1-1/4”▪The stated information is system-dependent.

For further profiles, see Pressing profiles on Page 40 or send a request


Characteristics▪Patented lightweight system interchangeable jaw with single bolt bearing▪Standardised and anti-twist mounting for Klauke WE- interchangeable dies▪ Interchangeable inserts fixed by stop boltssuitable for▪Stainless steel, steel: max. NS 22 mm / 3/4”▪Copper, copper alloys: max. NS 28 mm / 1”▪Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”▪The stated information is system-dependent.

Technical dataForce 15 kNCompatibility MAP215, MAP115, MAP2, MAP1, HPU32, PKMAP2

Accessories Part No. Interchangeable inserts U (KSP5) 12 – 32 mm WE … UInterchangeable inserts H (KSP7) 12 – 32 mm WE … HInterchangeable inserts TH (KSP11) 12 – 32 mm WE … THInterchangeable inserts RF (KSP20C) 12 – 32 mm WE … RFXMini battery-powered hydraulic pressing tool 15 kN MAP215 16Hydraulic manual pressing tool HPU32 62

Item Description Part No. Universal interchangeable jaw Mini UWM32

Accessories Part No. PageMini battery-powered hydraulic pressing tool 15 kN MAP215 16Hydraulic manual pressing tool HPU32 62

Pressing toolsPressing jaws

Item Description Part No. Press jaw Mini M (KSP3) 12 – 22 mm SBM … MPress jaw Mini V (KSP4) 12 – 28 mm SBM … VPress jaw Mini U (KSP5) 12 – 32 mm SBM … UPress jaw Mini TH (KSP11) 12 – 32 mm SBM … TH

Technical dataForce 15 kNCompatibility MAP215, MAP115, MAP2, MAP1, HPU32, PKMAP2

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SBMX pressing jaw Mini Extra 19 kNCharacteristics▪Tried and proven Mini design for tight pressing positions▪Lightweight pressing jaw Mini for maximum pressing performance suitable for▪Stainless steel, steel: max. NS 35 mm / 1-1/4”▪Copper, copper alloys: max. NS 35 mm / 1-1/4”▪Multi-layer pipe / PEX pipe: max. NS 40mm / 1-1/2”▪The stated information is system-dependent.



Characteristics▪Tried and proven design for tight pressing positions▪Standardised and anti-twist mounting for Klauke WE- interchangeable dies▪ Interchangeable inserts fixed by stop bolts suitable for▪Stainless steel, steel: max. NS 22mm / 3/4”▪Copper, copper alloys: max. NS 28mm / 1”▪Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”▪The stated information is system-dependent.

Technical dataForce 19 kNCompatibility MAP219, MAP2L19

Accessories Part No. PageInterchangeable inserts U (KSP5) 12 – 32 mm WE … UInterchangeable inserts H (KSP7) 12 – 32 mm WE … HInterchangeable inserts TH (KSP11) 12 – 32 mm WE … THInterchangeable inserts RF (KSP20C) 12 – 32 mm WE … RFXMini battery-powered hydraulic pressing tool 19 kN MAP219 18

Item Description Part No. Universal interchangeable jaw Mini Extra UWMX32

Accessories Part No. PageMini battery-powered hydraulic pressing tool 19 kN MAP219 18

Item Description Part No. Press jaw Mini Extra M (KSP3) 12 – 35 mm SBMX … MPress jaw Mini Extra V (KSP4) 12 – 35 mm SBMX … VPress jaw Mini Extra U (KSP5) 12 – 40 mm SBMX … UPress jaw Mini Extra TH (KSP11) 12 – 40 mm SBMX … TH

Technical dataForce 19 kNCompatibility MAP219, MAP2L19

UWMX Universal interchangeable jaw Mini 19 kN

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SB pressing jaw Standard 32 kN

UW Universal interchangeable jaw Standard 32 kN

Characteristics▪ Proven pressing jaw for universal applications▪ Standard pressing jaw for maximum pressing performance suitable for▪ Stainless steel, steel: max. NS 54 mm / 2”▪ Copper, copper alloys: max. NS 54 mm / 2”▪ Multi-layer pipe / PEX pipe: max. NS 50 mm / 2”▪ The stated information is system-dependent.

Characteristics▪ Tried and proven interchangeable jaw▪ Standardised and anti-twist mounting for Klauke WE- interchangeable dies▪ Interchangeable inserts fixed by stop bolts suitable for▪ Stainless, steel: max. NS 22 mm / 3/4”▪ Copper, copper alloys: max. NS 28 mm / 1”▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”▪ The stated information is system-dependent.

Accessories Part No. PageInterchangeable inserts U (KSP5) 12 – 32 mm WE … UInterchangeable inserts H (KSP7) 12 – 32 mm WE … HInterchangeable inserts TH (KSP11) 12 – 32 mm WE … THInterchangeable inserts RF (KSP20C) 12 – 32 mm WE … RFXUniversal battery-powered hydraulic pressing tool 32 kN UAP332 22

Universal battery-powered hydraulic pressing tool 32 kN UAP432 24

Hydraulic manual pressing tool HPU2 64

Item Description Part No. Universal interchangeable jaw Standard UW32

Accessories Part No. Page




Pressing toolsPressing jaws

Item Description Part No. Pressing jawStandard M (KSP3) 12 – 54 mm SB … MPressing jawStandard V (KSP4) 12 – 54 mm SB … VPressing jawStandard U (KSP5) 12 – 50 mm SB … UPressing jawStandard TH (KSP11) 12 – 50 mm SB … TH

Technical dataForce 32 kNCompatibility UAP332, UAP432, UAP4, UAP3, UAP2/UNP2, HPU2, PKUAP2



Technical dataForce 32 kN

Compatibility UAP332, UAP432, UAP4, UAP3, UAP2/UNP2, HPU2, PKUAP2

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SBKQC Adapter jaw 32 kNCharacteristics▪ GO-NOGO colour coding for reliable adaptation to the pressing chainsuitable for▪ Can be used only in connection with pressing chains QC and SSK (not included

in scope of supply)▪ Stainless steel, steel: max. NS 54 mm (108 mm / 4” only in connection with

VXL/VXLR)▪ Copper, copper alloys: max. NS 54 mm (108 mm / 4” only in connection with

VXL/VXLR)▪ Multi-layer pipe / PEX pipe: max. NS 110 mm / 4”▪ The stated information is system-dependent.

Characteristics▪ GO-NOGO colour coding for reliable adaptation to the pressing chainsuitable for▪ Can be used only in connection with BP pressing chain LP (not included in

scope of supply)▪ Stainless steel, steel: max. NS 108 mm / 4”▪ Copper, copper alloys: max. NS 108 mm / 4”▪ Multi-layer pipe / PEX pipe: max. NS 110 mm / 4”▪ The stated information is system-dependent.

Accessories Description Part No. Page

QC pressing chain M, V,U,TH, VXL, VXLR QC … 36

SSK pressing chain M, V SSK … 36




Accessories Description Part No. Page

BP pressing chain LP M (KSP3) 76,1 – 108 mm BP...LP 37


Item Part No. SBKQC Adapter jaw SBKQC

Item Part No. Adapter jaw LP SBKUAP4

Technical dataForce 32 kNCompatibility UAP332, UAP432, UAP4, UAP3, UAP2/UNP2, HPU2, PKUAP2

Technical dataForce 32 kNCompatibility UAP432, UAP4, PKUAP4

SBKQC Adapter jaw LP 32 kN



SIMPLY RELIABLE PRESSINGS ALSO IN XL: KLAUKE SYSTEM PRESSING CHAINS Multi-segment technology guarantees synchronous pressing. You get optimal results even with large diameters and the most diverse materials.

■ Klauke system pressing chains with various profiles and dimensions for a broad range of applications

■ Also suitable for XL applications

■ Top quality materials and leading edge manufacturing methods for meeting the toughest safety and quality requirements

■ Uniform pressing with special multi-segment technology creates a perfect material flow

■ Reliable pressing with clamping function on the fitting for locking before and after the pressing process

■ Weight-optimised design coordinated with the pressing performance

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QC pressing chain Quick-Click 32 kN

SSK 4-segment pressing chain 32 kN

Characteristics■ Reliable pressing with clamping function on the fitting before and after the pressing

processsuitable for▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of

supply)▪ Stainless steel, steel: max. NS 54 mm / 108 mm / 4”▪ Copper, copper alloys: NS 54 mm / 108 mm / 4”▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”▪ The stated information is system-dependent.



Characteristics▪ 4-segment pressing technology for optimum pressing■ Reliable pressing with clamping function on the fitting before and after the pressing

processsuitable for▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of

supply)▪ Stainless steel, steel: max. NS 54 mm / 2”▪ Copper, copper alloys: NS 54 mm / 2”▪ The stated information is system-dependent.




Adapter jaw SBKQC 33




Adapter jaw SBKQC 33

Item Description Part No.

Pressing chain Quick-Click M (KSP3) 42 – 54 mm QC … M

Pressing chain Quick-Click V (KSP4) 42 – 54 mm QC … V

Pressing chain Quick-Click U (KSP5) 40-110 mm QC … U

Pressing chain Quick-Click TH (KSP11) 40 – 63 mm QC … TH

Item Description Part No.

Pressing chain M (KSP3) 42 mm SSK42M

Pressing chain M (KSP3) 54 mm SSK54M

Pressing chain V (KSP4) 42 mm SSK42V

Pressing chain V (KSP4) 54 mm SSK54V

Technical data

Force 32 kN

CompatibilityUAP332, UAP432, UAP4, UAP3, UAP2/UNP2, HPU2, PKUAP2

Technical data

Force 32 kN

CompatibilityUAP332, UAP432, UAP4, UAP3, UAP2/UNP2, HPU2, PKUAP2

Synchronized pressing thanks to 4-segment technology

Pressing chains

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BP pressing chain LP (low pressure) 32 kNCharacteristics▪ 4-segment pressing technology for optimum pressing▪ Building installation▪ Reliable pressing with clamping function on the fitting before and after the

pressing process▪ Sturdy chain lock absorbs high clamping forcessuitable for▪ Can be used only in connection with adapter jaw SBKUAP4 (not included in

scope of supply)▪ Stainless steel, steel: max. NS 108 mm / 4”▪ Copper, copper alloys: NS 108 mm / 4”▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”▪ The stated information is system-dependent.



Characteristics▪ 4-segment pressing technology for optimum pressing▪ for meeting special requirements for reliable pipe connections (industrial,

sprinkler, shipbuilding applications, etc.)▪ Reliable pressing with clamping function on the fitting before and after the

pressing process▪ Sturdy chain lock absorbs high clamping forcessuitable for▪ Can be used only in connection with pressing machine UAP100120 (not

included in scope of supply)▪ Stainless steel, steel: max. NS 108 mm / 4”▪Copper, copper alloys: NS 108 mm / 4”▪ The stated information is system-dependent.

Technical dataForce 120 kNCompatibility UAP100120, UAP100L, UAP100, PK100

Accessories Part No. PageUniversal battery-powered hydraulic pressing tool 32 kN UAP432 24

Adapter jaw SBKUAP4 33

Accessories Part No. PageUniversal battery-powered hydraulic pressing tool 120 kN UAP100120 26

Item Description Part No. Pressing chain M (KSP3) 76.1 mm BP761LPPressing chain M (KSP3) 88.9 mm BP889LPPressing chain M (KSP3) 108 mm BP108LP

Item Description Part No. Pressing chain M (KSP3) 76.1 mm BP761MPressing chain M (KSP3) 88.9 mm BP889MPressing chain M (KSP3) 108 mm BP108M

Technical dataForce 32 kNCompatibility UAP432, UAP4L, UAP4, PKUAP4

BP pressing chain HP (high pressure) 120 kN



38

MAP215MAP115ML

MAP2LMAP1

MAP219MAP2L19

UAP332UAP3LUAP2UNP2

UAP432UAP4LUAP4

UAP100120UAP100LUAP100

AHP700LS PK100 PKUAP4 PKUAP3 PKMAP2HPU2

HPU2EXHPU32

HPU32EX

15 kN 19 kN 32 kN 120 kN 700 bar 120 kN 32 kN 15 kN 32 kN 15 kN

SBM • • • •

UWM•

in connection with WE

• • •

SBMX •

UWMX •

SB • • • • • •

UW • • • • • •

WE • • • • • • • •

SBKQC • • • • • •

SB-KUAP4 • • •

QC•

in connection with SBKQC

•in connection with SBKQC

••




SSK•



••




BP ... LP•

in connection with SBKUAP4

••


BP • • •

Pressing chainsCan be combined with pressing machine with pressing jaws and pressing chains

39

MAP215MAP115ML

MAP2LMAP1

MAP219MAP2L19

UAP332UAP3LUAP2UNP2

UAP432UAP4LUAP4

UAP100120UAP100LUAP100

AHP700LS PK100 PKUAP4 PKUAP3 PKMAP2HPU2

HPU2EXHPU32

HPU32EX

15 kN 19 kN 32 kN 120 kN 700 bar 120 kN 32 kN 15 kN 32 kN 15 kN

SBM • • • •

UWM•

in connection with WE

• • •

SBMX •

UWMX •

SB • • • • • •

UW • • • • • •

WE • • • • • • • •

SBKQC • • • • • •

SB-KUAP4 • • •

QC•



••




SSK•



••




BP ... LP•


••


BP • • •

RELIABILITY – TESTED AND APPROVED: PRESSINGS WITH KLAUKE PRESSING PROFILES

Our more than 50 customer-specific system pressing profiles in various dimensions cover a broad range of uses.

■ System approvals from more than 150 providers for use in the plumbing, heating and air conditioning sector for various industrial custom applications

■ Additional functionality tests with selected pressing profiles by the German Material Test Institute (MPA)

■ Long service life through optimised manufacturing processes combined with a high degree of dimensional accuracy and resistance to wear

■ Constant processing results thanks to consistently high manufacturing quality

■ Klauke expertise and many years of experience ensure additional benefits and higher levels of reliability

■ Support for system development under a partnership with Klauke

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42

Pressing profiles

The applications based on dimensions, profile and machine type are set out in the Application and Assembly Instructions from the system supplier.

KSP 0 UponorDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for Uponor UNIPIPE

KSP 1 BDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for Ivar Megaro

KSP 3 MDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for Eurotubi Europa Oteraccordi

Airbel Sertinox / Pressclim Filtube Instalpres Pegler Yorkshire

AMCO HI-TECH INTERNATIONAL HEBEI GUANGDE STAINLESS Pipelife Austria

Aschl Inoxpres Raccorderie Metalliche InoxPres

Bonfix Isotubi Sabelita

CaroScheibe GmbH KAN Seppelfricke GmbH

Chibro Kohler InoxPres Simplex

Comisa LK Systems Starsin Trading Pte Ltd

Dahl Sverige AB Lombarda Raccordi InoxPres Stirlings Australia

Dw Verbundrohr GmbH Maincor Vimoter

Emcal PRESSO NOX MARINE EQUIPMENT INT. VSH

Esta Simplesta M-Press Fittings W&O Supply

43


KSP 4 VDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for

AMCO HI-TECH INTERNATIONAL Emmeti Megaro

Bun Kee (International) Limited Frabo Metallwerke Möllersdorf B-Press

Comap Sudopress CU IBP B-Press Nibco

Comisa JSL Lifestyle Ltd. Seppelfricke GmbH

Dahl Sverige AB LK Systems B-Press Tzanos B-Press

KSP 5 UDimension-related forPressing jaws Interchangeable inserts Pressing chains


Aquatecnic Grupo Plásticos Ferro Nikkai KMO

BRASS FORM KE KELIT Nupi

CO.E.S Coesclima KISAN Polytherm Española

Dw Verbundrohr GmbH Maincor Rifeng

FAR mfh systems GmbH SPK INDUSTRIES

Fränkische Rohrwerke MT Business Key TWEETOP

Global Piping Multec Wavin Tigris K1 + M1

44

Pressing profiles


KSP 8 BEDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for HENCO NS32-40

KSP 7(A) HRDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for Roth

KSP 7 HDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for Haka HAKAPRESS Simplex

BRASS FORM Mair M-Press /Gomafix Tzanos

FAR Prandelli Multyrama

45


KSP 12 HODimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for Oventrop Cofit-P Polytherm Polyfix / Polyfix MT

KSP 11 THDimension-related forPressing jaws Interchangeable inserts Pressing chains


APE General Fittings ONDA MFG.

Auspex Duopex Giacomini PB Tub

Becker Plastics Global Piping Pedotherm

BRASS FORM Golan Pinto & Cruz

Canes AS Grupo Plásticos Ferro Pipelife Austria

Comap SudoPress Multiskin Henco Polysan

COMFORTPRO SYSTEMS Herz IPANAPRESS Polytherm Heating Systems

ComisaIndustrielle du Plastique & Accessoires

Purmo

Dahl Sverige AB IPA IPANAPRESS Rifeng

Dalpex ITULA Rofix

Diwa Rohrsysteme Kermi X-Press Schlösser EuroPressSystem

Egoplast KISAN Schütz EHT

Emcal PRESSO Klimit Seppelfricke SD Sistemi Italia

Emmeti Gerpex LK Systems PressPex Seppelfricke GmbH

FAR MA.S.TER SYSTEM Stelbi

Fränkische Ibérica Megaro Tiba abit

Fränkische Rohrwerke Nicoll Tiemme Racorderie Cobrapress

F.I.V. Fivpress Nikkai KMO VIESSMANN

46

Pressing profiles


KSP 19 VALDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for BENTONS PLUMBTEC Valsir Pexal

KSP 13 MEDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for Metzerplas

KSP 16 RRBDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for Rehau Raubasic

KSP 15 MEDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for Filpres Jäger Systemvertrieb

FG Inox Filtube

KSP 17(A) MEDimension-related forPressing jaws Interchangeable inserts Pressing chains


GALVINS PLUMBING PLUS KSP17A Iplex Ken‘s Plumbing

47


KSP 36 DBDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for DASUNG TECH SEOWON TECHNOLOGY

KSP 33 THADimension-related forPressing jaws Interchangeable inserts Pressing chains


Benkan Hebei Guangde Stainless/JSL Samyong EQJOINT

KSP 20 RFDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for Global Piping System AC-FIX PB Tub

Blansol / Barbi MT Business Key

KSP 28(ABC) multi-layer pipe / Pex pipeDimension-related forPressing jaws Interchangeable inserts Pressing chains

Machine and system-related for DITRON BUTELINE KSP28C PHILMAC KSP28C

Auspex KSP28 Nibco KSP28B

SAFE AND EASY TO USE: AXIAL PRESSING TOOLS SERIES MAPAX

Use our MAPAX axial pressing tools to create reliable multi-layer and PEX pipe connections. They can also be used for metal pipe connections. Certain types in the series also permit quick expansion ahead of the pressing.

■ Axial force suitable for your applications, either with 16 kN, 25 kN or 45 kN

■ Simple operations by combining expansion and pushing actions into one tool

■ Optional adapter for mounting pipe expanders for simple expansion of the pipe ends

■ Quick and convenient operations in any assembly situation

■ System sliding forks for connections to allow rapid changeover between the dimensions

■ Codes on the mounting prevents the forks being mis-connected

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50

Accessories Page







Plastic case KKMAPAX2NGS KKMAPAX2NGS


Battery-powered sliding tool with Makita battery MAPAX216CFM

Battery-powered sliding tool with Bosch battery MAPAX216CFB

MAPAX216 Mini battery-powered hydraulic pressing tool axial 16 kN

Technical data

Linear force 16 kNWeight 2.2 kgDimensions 309 x 80 x 174 mmAmbient temperature -10 °C up to 40 °CBattery 18 V, Li-IonBattery charger 230 V (110 V on request)Number of pressings Approx. 150 (NS 20 / 1.5 Ah battery)Bluetooth •Realtime clock •OLED display •Hydraulic Pressure Control •

Axial pressing toolsMAPAX series

51

AWK expansion crown

▪ For expanding pipe ends

▪ Adaptable to AWA expansion adapter

▪ On request

AWA expansion adapter

▪ For connecting to MAPAX216 pressing tool

▪ For mounting AWK expansion crowns

▪ On request

SGL sliding forks 16 kN

▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”

▪ The stated information is system-dependent.

▪ On request

suitable for


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Accessories Page




Makita quick-charger for 18 V Li-Ion batteries LGL1 71


Bosch quick-charger 230 V for 18 V Li-Ion batteries LGLB1EU 71






Technical data

Linear force 25 kNWeight 3 kgDimensions 310 x 80 x 198 mmAmbient temperature -10 °C up to 40 °CBattery 18 V, Li-IonBattery charger 230 V (110 V on request)Number of pressings Approx. 150 (NS 20 / 1.5 Ah battery)Bluetooth •Realtime clock •OLED display •Hydraulic Pressure Control •


53

AWK expansion crown

▪ For expanding pipe ends

▪ Adaptable to AWA expansion adapter

▪ On request

AWA expansion adapter

▪ For connecting to MAPAX325 pressing tool

▪ For mounting AWK expansion crowns

▪ On request


▪ Multi-layer pipe / PEX pipe: max. NS 50 mm / 2”


▪ On request

suitable for


54

Accessories Page






Bosch quick-charger 230 V for 18 V Li-Ion batteries LGLB1EU 71






Technical data

Linear force 45 kNWeight 3.2 kgDimensions 320 x 80 x 155 mmAmbient temperature -10 °C up to 40 °CBattery 18 V, Li-IonBattery charger 230 V (110 V on request)Number of pressings Approx. 150 (NS 20 / 1.5 Ah battery)Bluetooth •Realtime clock •OLED display •Hydraulic Pressure Control •


55


▪ Multi-layer pipe / PEX pipe: max. NS 63 mm / 2.5”


▪ On request

suitable for


THE MATCHING DRIVE – HYDRAULIC PUMPS AND DRIVE UNITSThe system concept is being consistently implemented at Klauke. Our hydraulic pumps provide every Klauke pressing, cutting and multi head with the required force. All pumps are matched to the various heads. They deliver 700 bar of pressure to guarantee full performance every time.

■ Compact battery-powered hydraulic drive unit with automatic pressure shut-off

■ Battery-operation and closed hydraulic circuit for offline mobile use in any working position

■ Can also be operated with a 230 V mains adapter

■ Socket for spare battery

■ Also available with cabled remote control

■ Broad range of adapters for the most diverse applications

■ The ideal solution for all applications in industry and the craft trades that have to meet special mobility and safety requirements

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58




Carrying bag TT2Remote control with 1.5 m cable HTA4Hydraulic hose, 2 m, oil filled HSOEL2Carrying strap with shoulder padding TG3

Item Part No. Makita

Battery-drive drive unit with Makita battery AHP700LS

AHP700LS Battery-powered drive unit 700 bar

Technical data

Max. operating pressure 700 barWeight 6.4 kgDimensions 330 x 160 x 280 mmAmbient temperature -10 °C up to 40 °CBattery 18 V, Li-IonBattery charger 230 V (110 V on request)Number of pressings Approx. 400 (NS 20 / 4.0 Ah battery)OLED display •Hydraulic Pressure Control •

Accessories Page

Makita battery 18 V / 5.0 Ah, Li-Ion RAL4 69Mains adapter 18 V / 230 V (compatible only with Makita /110 V on request)

NG2 70

Hydraulic pumps

59

PKUAP4 Pressing head 32 kN, (pressing jaws SB, UW, SBKQC, SBKUAP4 and pressing chains SSK, QC, BP…LP)

▪Stainless steel, steel: max. NS 54 mm / 108 mm / 4”

▪ Copper, copper alloys: max. NS 54 mm / 108 mm / 4”

▪Multi-layer pipe / PEX pipe: max. NS 110 mm / 4”

▪The stated information is system-dependent.

PKUAP3 Pressing head 32 kN, (pressing jaws SB, UW, SBKQC and pressing chains SSK, QC)

▪Stainless steel, steel: max. NS 54 mm / 108 mm / 4”

▪Copper, copper alloys: max. NS 108 mm / 4”

▪Multi-layer pipe / PEX pipe: max. NS 110 mm / 4”


PKMAP2 Pressing head 15 kN, (pressing jaws SBM, UWM)

▪Stainless steel, steel, NS 22 mm (NS 28 mm on request) / 3/4”


▪Multilayer pipe / PEX pipe: max. NS 32 mm / 1-1/4”


PKUAP100 Pressing head 120 kN, (pressing chains BP…HP)

▪Stainless steel, steel: max. NS 108 mm / 4”



suitable for

PKMAPAX pressing head axial 16 kN, (sliding forks SGL, expansion adapter AWA)

▪Multilayer pipe / PEX pipe: max. NS 32mm / 1-1/4”


▪On request.


MECHANICAL PRESSING TOOL FOR SPECIAL APPLICATIONS – ALSO WITH EX APPROVALIn certain working environments, only mechanical tools will do. Our hydraulic mechanical pressing tools are also available with EX approval.

■ Hydraulic pressing tool with automatic piston retraction

■ Comfortable working with 2-stage hydraulic system offering fast feed and power stroke in one movement

■ 350° rotating pressing jaw holder for optimised results even in tight spots

■ Same pressing force as battery-powered pressing tools – with either 15 kN or 32 kN linear thrust

■ Can be combined with Klauke System pressing jaws and system pressing chains

■ Suitable for use in potentially explosive areas in accordance with the ATEX Directive and Equipment Category II 2GD c IIB T4 T120

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62

Scope of supply

Fabric bag TT32 TT32

Item Part No. Ex Part No. Standard

Hydraulic mechanical pressing tool EX version HPU32EX

Hydraulic mechanical tool (Standard) HPU32

HPU32 Hydraulic mechanical pressing tool 15 kN

Technical data

Linear force 15 kNWeight 2.7 kgDimensions 510 x 60 x 150 mmAmbient temperature -10 °C up to 40 °CPressing jaw holder rotates 350°2-stage hydraulic system •

Mechanical pressing toolswith and without EX approval

II 2GD c IIB T4 T120(also available as non ex-version)

63


UWM Universal interchangeable jaw Mini 15 kN Page 30▪ Stainless steel, steel: max. NS 22 mm / 3/4”

▪ Copper, copper alloys: max. NS 28 mm / 1”▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”


SBM pressing jaw Mini 15 kN Page 30▪ Stainless steel, steel: max. NS 22 mm (NS 28 mm on request) / 3/4”

▪ Copper, copper alloys: max. NS 28 mm / 1”▪ Multilayer pipe / PEX pipe: max. NS 32 mm / 1-1/4”▪ The stated information is system-dependent.

suitable for

64

Item Part No. Ex Part No. Standard

Hydraulic mechanical pressing tool EX version HPU2EX

Hydraulic mechanical tool (Standard) HPU2Scope of supply

Fabric bag TT32 TT32

HPU2 Hydraulic mechanical pressing tool 32 kN

Technical data

Linear force 32 kNWeight 2.7 kgDimensions 510 x 60 x 150 mmAmbient temperature -10 °C up to 40 °CPressing jaw holder rotates 350°2-stage hydraulic system •

Mechanical pressing toolswith and without EX approval

II 2GD c IIB T4 T120(also available as non ex-version)

65

SSK 4-segment pressing chain 32 kN Page 36▪ Can only be used in connection with adapter jaw SBKQC (not included in scope of supply)

▪ Stainless steel, steel: max. NS 54 mm / 2”▪ Copper, copper alloys: max. NS 54 mm / 2”▪ The stated information is system-dependent.

QC pressing chain Quick-Click 32 kN Page 36▪ Can only be used in connection with adapter jaw SBKQC (not included in scope of supply)

▪ Stainless steel, steel: max. NS 54mm / 108 mm / 4”▪ Copper, copper alloys: NS 54 mm / 108 mm / 4”▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”▪ The stated information is system-dependent.

UW Universal interchangeable jaw Standard 32 kN Page 32▪ Stainless steel, steel: max. NS 22 mm / 3/4”




suitable for


PROFESSIONAL BATTERY PLATFORM FOR LEAD EDGE TECHNOLOGY Our battery platform lets you choose the leading battery technology to work with: Makita or Bosch. The battery technology system is available for all battery-powered hydraulic tools in the Klauke series.

■ Klauke battery platform for flexible and productive operations with the least possible dependence on site conditions

■ 18 V battery system with the latest Li-Ion technology

■ Safer to use thanks to high battery capacity and cable-free design

■ Extremely short charging times of less than 15 min. at 1.5 Ah and less than 22 min at 3 Ah

■ Low weight for comfortable handling and balanced operations

■ Cost benefit from multiple use of existing batteries

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68

Battery platformBatteries and mains adapter

RAL 1 Makita battery 18 V / 1.5 Ah, Li-Ion (27 Wh)


Characteristics▪No memory effect▪Extremely low self-discharge▪Low weight

suitable for▪Battery-powered hydraulic MAP tools with Makita batteries

Characteristics▪No memory effect▪Extremely low self-discharge▪Low weight

suitable for▪Next Generation battery-powered hydraulic tools with Makita batteries

Item Part No. Makita battery 18 V / 1.5 Ah, Li-Ion RAL1

Item Part No. Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2

Technical data

Battery voltage (V) 18 VBattery capacity 1.5 AhCharging time with LGL1: 15 min.Cell technology Li-IonWeight 0.4 kg

Technical data


Other country-specific chargers and batteries on request

69

RAL 40 Makita battery 18 V / 4.0 Ah, Li-Ion (72 Wh) Characteristics▪No memory effect▪Extremely low self-discharge▪Lightweight - same weight as Makita 3.0 Ah battery


Characteristics▪No memory effect▪Extremely low self-discharge▪Lightweight - same weight as Makita 3.0 Ah battery


Item Part No. Makita battery 18 V / 4 Ah, Li-Ion RAL40

Item Part No. Makita battery 18 V / 5.0 Ah, Li-Ion (90 Wh) RAL4

Technical dataBattery voltage (V) 18 VBattery capacity 4.0 AhCharging time with LGL1: 36 min.Cell technology Li-IonWeight 0.6 kg

Technical data




70

RAL B1 EU Bosch battery 18 V / 2.0 Ah, Li-Ion

Item Part No. Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU

Technical data

Battery voltage (V) 18 VBattery capacity 2.0 AhCharging time RALB1EU: 15 min.Cell technology Li-IonWeight 0.4 kg

RAL B2 EU Bosch battery 18 V / 5.0 Ah, Li-Ion

Item Part No. Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU

Technical data

Battery voltage (V) 18 VBattery capacity 5.0 Ah, Li-IonCharging time With LGLB1EU: 45 min.Cell technology Li-IonWeight 0.69 kg

NG2 mains adapter 18 V for 120 V or 230 V mains voltage

Characteristics▪Overtemperature protection▪Current limiter▪Overvoltage protection 250 V▪Cable length: 5 m

suitable for▪All Klauke tools with 18 V batteries – Makita version

Technical data

Mains connection 120 V / 230 VVoltage range 18 VWeight 0.8 kgItem Item No.

18 V mains adapter for 120 V mains voltage NG2115

18 V mains adapter for 230 V mains voltage NG2230

Battery platformBatteries and mains adapter


71

LGL 1 Makita quick-charger for 18 V Li-Ion batteriessuitable for▪Klauke Li-Ion Makita 18 V batteries

Item Part No. Makita quick-charger for 18 V Li-Ion batteries LGL1

Technical data

Charging time with RAL1: 15 min., with RAL2: 22 min.Mains connection 230 VVoltage range 18 VWeight 1.0 kg

suitable for▪Klauke Li-Ion Bosch 18 V batteries

Item Part No. Bosch quick-charger for 18 V Li-Ion batteries LGLB1EU

Technical data

Charging time with RALB1EU: 15 min, with RALB2EU: 45 min.Mains connection 230 VVoltage range 18 VWeight 0.65 kg

LGL B1 EU Bosch charger for 18 V Li-Ion batteries

Battery platformBattery chargers

WE LIVE THE SYSTEM CONCEPTS – TOGETHER WITH OUR PARTNERS Our customers trust Klauke as a system partner.

■ We have system approvals from more than 150 system partners for use in the plumbing, heating and air conditioning sector as well as for various industrial applications.

■ Klauke pressing tools, pressing jaws and pressing chains are tested and approved by our system partners.

■ We draw on our vast industry knowledge to efficiently and reliable meet the high standards set by our system partners.

■ Contact your system supplier for other approved systems or information about the latest pressing dimensions for specific systems.

■ Klauke system components can be obtained from our partners below.

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74

A&O Johansen www.ao.dk

Adrien Riquier www.riquier.fr

Airbel www.airbel.fr

Air Energy www.airenergy.com.au

Allmach Pneumatic www.allmach.com.au

AMCO HI-TECH INTERNATIONAL

www.amcopress.com

APE www.ape-raccorderie.com

Aquatech. Distribution

www.aquatech.ie

Aquatherm GmbH www.aquatherm.de

Aschl www.aschl-edelstahl.com

Auspex www.auspex.com.au

Australian Hydronics Supply

www.hydronicsupplies.com.au

Becker Plastics www.becker-plastics.de

Benkan Corporation www.benkan.com

BENTONS PLUMBTEC

www.bentons.com.au

Blansol www.blansol.es

Blucher Australia www.blucher.com.au

Bonfix B.V. www.bonfix.nl

Brass Form www.brassform.gr

BROEN A/S www.broen.dk

Bun Kee (International) Limited

www.bunkee.com

Buteline www.buteline.com

Byr Pex Corporation www.byrpex.com

Canes AS www.canes.no

CaroScheibe GmbH www.caroscheibe.de

Central Heating www.centralheating.co.nz

Cerro Flow Products LLC

www.cerroflow.com

ChibroIlta Inox S.p.A.

www.chibro.it

CO.E.S www.coescompany.com

Comap www.comap-group.com

Comisa www.comisagroup.it

Compipe www.compipe.ru

System partners

TRUSTING IN KLAUKE: OUR SYSTEM PARTNERS

✔ Klauke pressing tools and jaws are tested and approved for specific systems by all the system suppliers listed below.

✔ Contact your system supplier for other approved systems or information on potential pressing dimensions for specific systems.

✔ Klauke system components can be obtained from our partners below.

75

Dahl Sverige AB www.dahl.se

Dasung www.spjoint.com

Diwa www.diwaflex.de

Dw Verbundrohr GmbHwww.multitubo.eu

Elson Australasia www.bushpex.com

Emcal www.emcal.de

Emmeti www.emmeti.com

Esta www.esta-rohr.de

Eurotubi www.eurotubieuropa.it

F.I.V. www.fiv.it

FAR www.far.eu

FG Inox www.fginox.com

Filpres www.tubinox.pt

Filtube www.inoxidables.com

Fittings Estándar www.fittingsestandar.com

Fittings Specialisten www.fittings.dk

Fra.Bo www.frabo.com

Galpro www.galprostylex.co.nz

GALVINS PLUMBING PLUS

www.galvins.com.au

Gasokol www.gasokol.at

Geberit www.geberit.de

General Fittings www.generalfittings.it

Georg Fischer www.georgfischer.it

Georg Fischer JRG AG www.gfps.com

Giacomini www.giacomini.com

Global Piping www.ac-fix.com

GMICOU Thermal Technology

www.gmicou.com

Golan www.pexgol.com

Grupo Plásticos Ferro www.grupoplasticosferro.com

H. Albert GmbH www.albert-gmbh.de

Haka www.hakagerodur.ch

Heatlink Group inc. www.heatlink.com

HEBEI GUANGDE STAINLESS

www.gdpressfitting.com

Henco www.henco.be

Herotec www.herotec.de

Herz www.herz-armaturen.com

Hidrotec www.coescompany.com

IBP www.conexbanninger.com

IFT Groupe Omerin www.groupe-omerin.com

Industrie du Plastique et Accessoires

www.ipalpex.com

Inox www.inox.dk

Inoxpres www.inoxpres.com

ITULA www.itula.fi

IPA www.ipa-fitting.com

Iplex www.iplex.com.au

Isotubi www.isotubi.com

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Ivar www.ivar-group.com

IVT Würth www.ivt-group.com

Jäger www.jaeger-aquatec.at

JSL Lifestyle Ltd. www.jindalstainless.com

KAN www.kan.com.pl

Kekelit www.kekelit.com

Ken‘s Plumbing www.kens.com.au

Kermi www.kermi.de

KISAN www.kisan.pl

Klimit www.herzitalia.it

Kohler www.kohler.ch

LK Systems www.lksystems.se

Loex Srl www.loex.it

Logstor www.logstor.com

Lombarda Raccordi www.lombardaraccordi.it

Lowatec www.lowatec-online.de

Mair Heiztechnik www.mair-heiztechnik.de

Marine Equipment Intern.

www.meiaust.com.au

Mark www.mark-kg.de

MA.S.TER SYSTEM www.master-system.it

Megaro www.megaro.de

Metallwerke Möllersdorf

www.wieland.com/de/wie-land-moellersdorf

Metzerplas www.metzer-group.com

MGF SRL www.mgftools.com

M-Press Fittings www.mpressfittings.co.uk

MT Business Key www.mtspain.net

NEOTHERM www.neotherm.dk

Nibco www.nibco.com

Nicoll www.nicoll.it

NIKKAI KMO www.nikkai-kmo.com

Nupi www.nupiindustrieitaliane.com

ONDA MFG www.onda.co.jp

Oteraccordi www.oterspa.it

Oventrop www.oventrop.de

PB Tub www.pbtub.fr

Pedotherm www.pedotherm.de

Pegler Yorkshire www.pegleryorkshire.co.uk

Philmac www.philmac.com.au

Pinto & Cruz www.pintocruz.pt

Pipelife www.pipelife.com

Polysan www.polysan.at

Polytherm Espaňola www.polytherm.es

Polytherm Heating Systems Ltd

www.polytherm.ie

Prandelli www.prandelli.com

Pro Aqua www.egoing.ru

Purmo www.purmo.de

System partners

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R.B.M. www.rbm.eu

Raccorderie Metalliche

www.racmet.com

Raccords Afy www.afy.fr

Redi www.redi.it

Rehau www.rehau.com

Rettig Heating www.purmo.com/pl

Rifeng www.rifeng.com

Rofix www.rofix.com

Rotex www.rotex.de

Roth www.roth-industries.com

Sabelita Engineering Pte. Ltd.

www.sabelita.com.sg

Samyong www.eqjoint.com

Schlösser www.schloesser-armaturen.de

Schuetz EHT www.schuetz.net

SEOWON TECHNOLOGY

www.srjoint.co.kr

Seppelfricke GmbH www.seppelfricke.de

Seppelfricke SD Sistemi Italia

www.seppelfricke.it

Simplex www.simplex-armaturen.de

SPK INDUSTRIES www.spk.co.nz

Starsin Trading Pte Ltdwww.starsin.com.sg

Stelbi www.stelbi.com

Stirlings www.stirlingsps.com

TECE www.tece.fr

Termostal Imex S.R.L. www.termostal.md

Tersia www.tersia.nl

The Couta Group www.coutagroup.com.au

Thermtec www.thermtec.de

Tiba www.tiba.pt

Tiemme Raccorderie www.tiemme.com

Tufflok www.tufflok.com

Tweetop www.tweetop.pl

Tzanos www.tzanos.gr

Unidelta www.unidelta.it

Uponor www.uponor.com

Valsir www.valsir.com

Valsir France www.valsir.fr

Victaulic www.victaulic.com

Viega www.viega.com

VIESSMANN SP. Z.O.O.www.viessmann.pl

Vimoter www.vimoter.it

VSH www.vsh.eu

Vulkan Lokring www.vulkan.com

W & O Supply www.wosupply.com

Wavin www.wavin.com

Winkler www.winkler-heizung.at

Witzenmann www.witzenmann.com

■ Global repair and maintenance service in more than 50 authorised Service Centers (Klauke ASC)

■ Expert service with annual inspection and maintenance for a fixed cost.

■ Free Hotline for all questions about the tool service in Germany.

KLAUKE AFTER SALES SERVICE – PERFECTLY TAILORED FOR YOUR DAY-TO-DAY WORK We encourage direct communication and close collaboration with our customers. This allows us to help our customers achieve success in their day-to-day work in the best way we can.

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Gustav Klauke GmbHAuf dem Knapp 46 D – 42855 RemscheidP.O. Box 10 05 22 D - 42805 RemscheidTel: +49 (0) 2191 / 907 – 222 Fax: +49 (0) 2191 / 907 – 243E-Mail: klauke-service@ emerson.comWeb: www.klauke.com

■ Regular expert maintenance guarantees optimum performance

■ Permanently lower costs by preventing unnecessary damage and downtimes

■ Quality, safety and reliability for day-to-day work

■ Reduced wear effects■ Proof of maintenance for

construction projects■ Simple maintenance planning

thanks to tool status query via the Klauke app

■ We can inspect your device and prepare a cost estimate on request

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80

▪ AUSTRALIA The Energy Network PTY LT Banyo, QLD 4014 (Australia) Tel.: 0061-732128999 Fax: 0061-732128998 [email protected]

The Energy Network PTY LT Canning Vale, WA 6155 (Australia) Tel.: 0061-894555574 Fax: 0061-892564075 [email protected]

Parks Hydraulic Service Abbotsford, Vic 3067 (Australia) Tel.: 0061-3-94292072 Fax: 0061-3-94297199 [email protected]

▪ AUSTRIA Klauke Handelsgesellschaft mbH 2544 Leobersdorf (Austria) Tel.: 0043-2256-62925 Fax: 0043-2256-62930 [email protected]

▪ BELGIUM NBR Nussbaumer & Cie 1500 Halle (Belgium) Tel.: 0032-23570940 Fax: 0032-23549679 [email protected]

▪ BOSNIA + HERZEGOWINA Kabeltech D.O.O. 71000 J`Sarajevo (Bosnia-Herzegovina) Tel.: 00387-33-713060 Fax: 00387-33-713063 [email protected]

▪ BRAZIL lndustria e Comercio Leal Ltda. Butanta - Sao Paulo - SP CEP 05501 - 010 (Brazil) Tel.: 0011-98346-8935 Fax: 0011-2189-5309 [email protected]

▪ CANADA Western Utility Equipment Ltd. Calgary, AB Canada T2C 0B4 (Canada) Tel.: 001-403-291-1121 Fax: 001-403-250-1136 [email protected]

▪ CROATIA Konekt d.o.o. 10000 Zagreb (Croatia) Tel.: 00385-12361890 Fax: 00385-12361882 [email protected]

▪ CZECH REPUBLIC / SLOVAKIA Klauke Slovakia s.r.o. 02601 Dolny Kubin (Slovakia) Tel.: 00421-43-58323-11 Fax: 00421-43-58323-34 [email protected]

▪ DENMARK Scherer’s Elektro ApS 2610 Rødovre (Denmark) Tel.: 0045 - 4484-3738 Fax: 0045 - 4484-3708 [email protected]

▪ FINLAND CableX oy 20360 Turku (Finland) Tel.: 00358-2-8800020 Fax: 00358-2-8800021 [email protected]

▪ FRANCE Klauke France 57150 Creutzwald (France) Tel.: 0033-3-87298470 Fax: 0033-3-87298479 [email protected]

Klauke ASC addresses

81

▪ GREECE Kalamarakis Sapounas SA 13671 Chamomilos - Acharnes, Athens (Greece) Tel.: 0030-210-240-6000 Fax: 0030-210-240-6007 [email protected] ▪ GREAT BRITAIN

Klauke UK Ltd. Suffolk, NR35 1JX (UK) Tel.: 0044-1986-891508 Fax: 0044-1986-896132 [email protected]

▪ HUNGARY Trend Elektro 2049 Diósd (Hungary) Tel.: 0036-23545-140 Fax: 0036-23545-141 [email protected]

▪ INDIA Emerson Climate Technologies (India) Pvt. Ltd. Bangalore 560064 (India) Tel.: 0091-9738464980 Fax: 0091-9902322466 Mail: [email protected]

▪ INDONESIA PT. Aura Sinarindo Abadi Kelapa Gading, Jakarta 14240 (Indonesia) Tel.: 0062-214534237 Fax: 0062-214534238 [email protected] PT. Great Dynamic Indonesia Riau Island (Indonesia) Tel.: 0062-778-455514 Fax: 0062-778-430275 [email protected]

▪ IRELAND PHL Hydraulics Ltd Rathcoole, Co, Dublin (Ireland) Tel.: 0044-07764569582 Fax: 00353-1-4588940 [email protected]

▪ ISLAND Reykjafell hf. Pressure Hydraulic Ltd 105 Reykjavik (lceland) Tel.: 00354-5886000 Fax: 00354-5886012 [email protected]

▪ ISRAEL Shay A.U., Ltd. 49222 Petach Tikva (Israel) Tel.: 00972-3-9233601 Fax: 00972-3-9234601 [email protected] ▪ ITALY

MGF s.r.l. 43055 Mezzani PR (Italy) Tel.: 0039-0521-818301 Fax: 0039-0521-818202 [email protected]

▪ JAPAN Marutaka Denki Co., Ltd. Ichinomiya-city Aichi, 49-0827 (Japan) Tel.: 0081-586-755151 Fax: 0081-586-769292 [email protected]

▪ LEBANON Al-Bonian Group 6470 Beirut-Lebanon (Lebanon) Tel.: 00961-1-385 708 Fax: 00961-1-385 714 [email protected]

▪ LITHUANIA Technikos Meistrai Vilnius LT-03151 (Lithuania) Tel.: 00370-5-2311564 Fax: 00370-5-2311564 [email protected]

▪ MALAYSIA Jasama Engineering (M) SDN BHD 40150 Shah Alam, Selangor (Malaysia) Tel.: 00603-78322220 Fax: 00603-77341457 [email protected]

▪ MEXICO Tecnoherramientas Hidraulicas C.P. 11850, Mexico, D.F. (Mexico) Tel.: 0052-55-52719765 Fax: 0052-55-52120413 [email protected]

▪ The NETHERLANDS H.K. Electric B.V. 5321 JZ Hedel (Netherlands) Tel.: 0031-73-5997599 Fax: 0031-73-5997590 [email protected]

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▪ NEW ZEALAND Jonel Hydraulics Ltd. East Tamaki Aukland (New Zealand) Tel.: 0064-9-2749294 Fax: 0064-9-27308231 [email protected]

▪ NORWAY Gronvold Maskinservice 0582 Oslo (Norway) Tel.: 0047 2305 0640 Fax: 0047 2305 0650 [email protected]

▪ PEOPLE’S REPUBLIC OF CHINA Chengdu Taidi Trading Co. Ltd Chengdu Schuan, 100028 (China) Tel.: 0086-28-85592749 [email protected]

Dalian Luode Construction Co., Ltd. Dalian, Liaoning 116000 (China) Tel.: 0086-411-84623377 [email protected]

Emerson Professional Tools Co., LTd Shanghai 201613 (China) Tel.: 0086-21-57078151 [email protected]

Guangzhou Ji yong Trading Co. LTD Guangzhou (China) Tel.: 0086-20-87323770 [email protected]

Shanghai Shuoheng industrial Co. Ltd Shanghai 200233 (China) Tel.: 0086-21-60515991 [email protected]

Suzhou baiheng hardware Col., LTD Suzhou (China) Tel.: 0086-512-66912033 [email protected]

Yangzhou Wangi Power Tech. Co., Ltd Yangzhou City, Jiangsu, 225000 (China) Tel.: 0086-514-80983152 [email protected]

▪ POLAND Despol Techniki Montażowe Sp. z o.o. 02-921 Warsaw (Poland) Tel.: 0048-22-6428570 Fax: 0048-22-6420505 [email protected] ▪ PORTUGAL

Palissy Galvani Electricidade S.A. Granja-2625-607 Vialonga (Portugal) Tel.: 00351-21-3223400 Fax: 00351-21-3223410 [email protected]

▪ ROMANIA Gerkon Electro S.R.L. 530211 Miercurea Ciuc (Romania) Tel.: 0040-266-372108 Fax: 0040-266-312238 [email protected]

▪ RUSSIA Unit Mark Pro 109147 Moscow (Russia) Tel.: 007-495-7480747 Fax: 007-495-7483735 [email protected]

▪ SERBIA Nidas d.o.o. 11000 Belgrade (Serbia) Tel.: 00381-2417-714 Fax: 00381-2417-715 [email protected]

▪ SINGAPORE AHT Singapore PTE. LTD. Singapore 639509 (Singapore) Tel.: 0065-6862 3789 Fax: 0065-6862 3789 [email protected]

▪ SLOVENIA Isaria d. o.o. 1420 Trbovlje (Slovenia) Tel.: 00386-356-31800 Fax: 00386-356-31802 [email protected]

Klauke ASC addresses

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▪ SOUTH AFRICA Eberhardt Martin CC Newlands, Johannesburg (South Africa) Post point Delarey 2114 Tel.: 0027-11-2880000 Fax: 0027-11-6732043 [email protected]

▪ SOUTH KOREA KESCO Co. Ltd Seoul 07299 (South Korea) Tel.: 0082-2-261409-89 Fax: 0082-2-261409-66 [email protected]

▪ SPAIN / ANDORRA Klauke Iberia S.L. 28500 Arganda del Rey Madrid (Spain) Tel.: 0034-917518203 Fax: 0034-917518195 [email protected]

▪ SWEDEN AGB Service AB 39241 Kalmar (Sweden) Tel.: 0046-480-28174 Fax: 0046-480-28165 [email protected]

AGB Service AB 169 53 Solna (Sweden) Tel.: 0046-8202245 Fax: 0046-707550145 [email protected]

▪ SWITZERLAND Ferratec AG 8964 Rudolfstetten (Switzerland) Tel.: 0041-56-6492121 Fax: 0041-56-6492141 [email protected]

▪ TAIWAN Po Charng Co.Ltd Sun Yi Dist, Taipei 110 (Taiwan) Tel.: 0084-886227631623 Fax: 0084-886227667492 [email protected]

▪ THAILAND Summit Engineering + Service Co., LTD. BKK 10400 (Thailand) Tel.: 00662-6422478-9 Fax: 00662-6423085 [email protected]

▪ TURKEY Safak Elektrik Malz. Tic. Ltd.Sti. Ümraniye- Istanbul (Turkey) Tel.: 0090-216-4447735 (ext. 4102) Fax: 0090-216-4669676 [email protected]

▪ USA Greenlee Rockford, IL 61109-2932 (USA) Tel.: 001-800-435-0786 Fax: 001-800-451-2632 [email protected]

A & A Hydraulic & Equipment Berea, OH 44017 (USA) Tel.: 001-800-992-9899 Fax: 001-440-826-3980 [email protected]

Craneworks Southwest Inc San Marcos, CA 92078 (USA) Tel.: 001-760-735-9793 Fax: 001-760-735-9694 [email protected]

QUEST Inc Brighton, CO 80601 (USA) Tel.: 001-720-685-9091 Fax: 001-303-655-8143 [email protected]

▪ VIETNAM MP Co., Ltd Hung Phuoc 4, Dist. 7, HCM City (Vietnam) Tel: 0084 28 5410-8888 (ext 205) Fax: 0084 28 5410-0167 Mail: [email protected]

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Notes

Gustav Klauke GmbH Phone: +49 (0) 2191 / 907 - 0Auf dem Knapp 46 E-Mail: [email protected] Remscheid, Germany Internet: www.klauke.com

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